WO2024066183A1 - Aluminum-fluorine co-doped cobaltosic oxide, and preparation method therefor and use thereof - Google Patents

Aluminum-fluorine co-doped cobaltosic oxide, and preparation method therefor and use thereof Download PDF

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WO2024066183A1
WO2024066183A1 PCT/CN2023/077911 CN2023077911W WO2024066183A1 WO 2024066183 A1 WO2024066183 A1 WO 2024066183A1 CN 2023077911 W CN2023077911 W CN 2023077911W WO 2024066183 A1 WO2024066183 A1 WO 2024066183A1
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aluminum
fluorine
optionally
cobalt
solution
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PCT/CN2023/077911
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French (fr)
Chinese (zh)
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胡海涵
卢星华
阮丁山
李长东
周思源
刘更好
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广东邦普循环科技有限公司
湖南邦普循环科技有限公司
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Publication of WO2024066183A1 publication Critical patent/WO2024066183A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G51/00Compounds of cobalt
    • C01G51/04Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G51/00Compounds of cobalt
    • C01G51/40Cobaltates
    • C01G51/42Cobaltates containing alkali metals, e.g. LiCoO2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/50Solid solutions
    • C01P2002/52Solid solutions containing elements as dopants
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/11Powder tap density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/90Other properties not specified above
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application belongs to the technical field of battery production and manufacturing, and in particular relates to an aluminum-fluorine co-doped cobalt tetroxide and a preparation method and application thereof.
  • lithium cobalt oxide positive electrode materials are one of the effective methods to improve the energy density of batteries
  • element doping is an effective measure to improve the structural instability of lithium cobalt oxide under high voltage operation.
  • cobalt oxide and lithium source are usually mixed and sintered to obtain lithium cobalt oxide, and thus the element doping effect of lithium cobalt oxide is often achieved by element doping of cobalt oxide.
  • CN112723422A discloses an aluminum-doped cobalt oxide core-shell material and a preparation method thereof, wherein the core of the aluminum-doped cobalt oxide core-shell material is aluminum-doped cobalt oxide, and the shell is cobalt oxide.
  • the preparation method is as follows: firstly, a cobalt carbonate seed slurry is prepared in a reactor: a mixed solution of cobalt salt and aluminum salt and a precipitant are added to the reactor at the same time for reaction, the reaction temperature is controlled to be 50-60°C, the rotation speed is 600-800rpm, and the feeding is stopped when the particles grow to a median particle size of 18-20 ⁇ m: the reaction temperature is adjusted to 45-50°C, the rotation speed is 400-600rpm, a cobalt salt solution and a precipitant are added for reaction, the particles continue to grow to a median particle size of 20-23 ⁇ m, washing, drying, and calcining to obtain the aluminum-doped cobalt oxide core-shell material.
  • CN111646519A discloses a method for preparing aluminum-doped cobalt tetroxide, which comprises the following steps: step one, preparing a solution: preparing an aluminum-doped cobalt solution and an ammonium bicarbonate solution; step two, synthesizing crystal seeds; step three, growing cobalt carbonate; step four, washing and drying; step five, calcining; step six, mixing and packaging.
  • CN108807881A discloses a method for preparing bulk aluminum-doped cobalt tetroxide.
  • the method uses a cobalt solution of a certain concentration as a cobalt source, a sodium hydroxide solution as a precipitant, an ammonia solution as a complexing agent, a hydrazine hydrate solution as a reducing agent, and an aluminum salt ethanol solution as a doping agent for a synthesis reaction.
  • the aluminum salt anhydrous ethanol solution is added to a reactor by a dispersed liquid addition method to participate in the reaction; after the synthesis reaction is completed, under a certain pH value, the synthetic product is oxidized into cobalt hydroxide oxide by using a hydrogen peroxide solution, and then the mixture is washed, dried, and calcined to obtain a bulk aluminum-doped cobalt tetroxide product, and the production efficiency is high.
  • the purpose of the present application is to provide an aluminum-fluorine co-doped cobalt oxide and a preparation method and application thereof, wherein aluminum and fluorine are uniformly distributed in the cobalt oxide, and the lithium cobalt oxide material prepared therefrom can reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and improve structural stability through the synergistic effect of aluminum and fluorine; and can resist the corrosion of hydrofluoric acid in the electrolyte, and has excellent cycle stability and thermal stability, thereby further improving the electrochemical performance of lithium batteries.
  • the present application provides an aluminum-fluorine co-doped cobalt oxide, wherein the aluminum-fluorine co-doped cobalt oxide has a structural formula of Co 3-x Al x F y O 4-y , wherein 0.048 ⁇ x ⁇ 0.105, and 0.024 ⁇ y ⁇ 0.21.
  • x can be 0.048, 0.05, 0.055, 0.06, 0.065, 0.07, 0.075, 0.08, 0.085, 0.09, 0.095, 0.1 or 0.105
  • y can be 0.024, 0.04, 0.06, 0.08, 0.1, 0.12, 0.14, 0.16, 0.18, 0.2 or 0.21, but are not limited to the values listed. Other values not listed in the numerical range are also included. The same applies to the values given above.
  • aluminum and fluorine are doped into cobalt tetroxide at the same time, and an [AlF] 2+ complex is formed through the strong attraction between aluminum and fluorine.
  • the [AlF] 2+ complex can balance the sedimentation rates of aluminum and cobalt, promote the uniform distribution of aluminum, and avoid the aluminum segregation phenomenon caused by uneven aluminum distribution due to the difference in the sedimentation rates of aluminum and cobalt.
  • the [AlF] 2+ complex can bind and fix aluminum in a metastable state, inhibiting the enrichment of doped aluminum to form aluminum flakes.
  • aluminum and fluorine are uniformly dispersed in cobalt oxide, wherein aluminum doping can increase the c-axis spacing of the lithium cobalt oxide material, reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and the aluminum-oxygen bond is conducive to stabilizing the layered structure with oxygen as the skeleton; and the electronegativity of the fluorine element is greater than that of oxygen.
  • fluorine replaces oxygen, it will not undergo redox changes during the charge and discharge process, and the bond with cobalt is stronger, further improving the structural stability of the lithium cobalt oxide material.
  • the aluminum-fluorine co-doped cobalt oxide provided in the present application is a spinel structure with stable structure and high crystallinity, uniform morphology, and excellent performance.
  • the lithium cobalt oxide positive electrode material prepared by using the aluminum-fluorine co-doped cobalt oxide provided in the present application has excellent cycle stability and thermal stability, and can meet the requirements of high voltage conditions for lithium cobalt oxide materials.
  • x:y is 0.5-2, for example, it can be 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 or 2, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the present application defines the molar ratio of aluminum to fluorine in aluminum-fluorine co-doped cobalt oxide as 0.5 to 2.
  • the molar ratio of aluminum to fluorine is lower than 0.5, excessive fluorine combines with lithium to form dead lithium, thereby hindering the deintercalation of lithium ions and causing the rate performance of the lithium cobalt oxide positive electrode material to decrease.
  • the molar ratio of aluminum to fluorine is higher than 2, the capacity of the lithium cobalt oxide positive electrode material will decrease, because aluminum is a non-electrochemically active element and cannot provide capacity.
  • the particle size of the aluminum-fluorine co-doped cobalt oxide is 2 to 20 ⁇ m, for example, 2 ⁇ m, 3 ⁇ m, 5 ⁇ m, 7 ⁇ m, 9 ⁇ m, 10 ⁇ m, 12 ⁇ m, 14 ⁇ m, 16 ⁇ m, 18 ⁇ m or 20 ⁇ m, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the specific surface area of the aluminum-fluorine co-doped cobalt oxide is 2 to 5.5 m 2 /g, for example, 2 m 2 /g, 3 m 2 /g, 3.2 m 2 /g, 3.4 m 2 / g , 3.6 m 2 /g, 4 m 2 /g, 4.2 m 2 /g, 4.4 m 2 /g, 4.6 m 2 /g, 4.8 m 2 /g or 5 m 2 /g, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
  • the tap density of the aluminum-fluorine co-doped cobalt oxide is 1.5-3 g/cm 3 , for example, 1.5 g/cm 3 , 1.7 g/cm 3 , 1.9 g/cm 3 , 2 g/cm 3 , 2.2 g/cm 3 , 2.4 g/cm 3 , 2.6 g/cm 3 , 2.8 g/cm 3 or 3 g/cm 3 , but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
  • the bulk density of the aluminum-fluorine co-doped cobalt oxide is 0.8-2.2 g/cm 3 , for example, 0.8 g/cm 3 , 1.0 g/cm 3 , 1.2 g/cm 3 , 1.4 g/cm 3 , 1.6 g/cm 3 , 1.8 g/cm 3 , 2.0 g/cm 3 or 2.2 g/cm 3 , but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
  • the present application provides a method for preparing aluminum-fluorine co-doped cobalt oxide according to the first aspect, the preparation method comprising:
  • the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, and react to generate an intermediate material during the injection process, and then the intermediate material is sintered to obtain the aluminum-fluorine co-polymer. Doped with cobalt tetroxide.
  • the present application adopts a method of injecting an aluminum-cobalt mixed solution, a fluorine solution and a precipitant solution into a reactor in parallel to react and generate an intermediate material, that is, aluminum and fluorine are both doped by a wet method.
  • aluminum and fluorine have a strong mutual attraction to form an [AlF] 2+ complex, thereby slowing down the sedimentation rate of aluminum, effectively ensuring the uniformity of element distribution, and achieving a better doping effect.
  • the preparation method provided by the present application can obtain aluminum-fluorine co-doped cobalt tetroxide with a spinel structure, which has a stable structure, high crystallinity, uniform morphology and excellent performance.
  • the preparation method further comprises: separately preparing the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution.
  • a cobalt source, an aluminum source and a solvent are mixed to obtain the aluminum-cobalt mixed solution.
  • the cobalt source includes any one of cobalt chloride, cobalt sulfate or cobalt nitrate, or a combination of at least two of them.
  • the cobalt concentration in the aluminum-cobalt mixed solution is 0.5-3 mol/L, for example, it can be 0.5 mol/L, 0.7 mol/L, 0.9 mol/L, 1 mol/L, 1.2 mol/L, 1.4 mol/L, 1.6 mol/L, 1.8 mol/L, 2 mol/L, 2.2 mol/L, 2.4 mol/L, 2.6 mol/L, 2.8 mol/L or 3 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the aluminum source includes aluminum sulfate 18hydrate.
  • the mass ratio of aluminum to cobalt in the aluminum-cobalt mixed solution is 0.008 to 0.0165, for example, it can be 0.008, 0.009, 0.01, 0.011, 0.012, 0.013, 0.014, 0.015, 0.016 or 0.0165, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • a fluorine source and a solvent are mixed to prepare the fluorine solution.
  • the fluorine source includes any one of sodium fluoride, potassium fluoride, ammonium fluoride or ammonium bifluoride, or a combination of at least two thereof.
  • the fluorine concentration in the fluorine solution is 0.5-1 mol/L, for example, it can be 0.5 mol/L, 0.55 mol/L, 0.6 mol/L, 0.65 mol/L, 0.7 mol/L, 0.75 mol/L, 0.8 mol/L, 0.85 mol/L, 0.9 mol/L, 0.95 mol/L or 1 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the precipitant solution is prepared by mixing a precipitant and a solvent.
  • the precipitant concentration in the precipitant solution is 2 to 3 mol/L, for example, it can be 2mol/L, 2.1mol/L, 2.2mol/L, 2.3mol/L, 2.4mol/L, 2.5mol/L, 2.6mol/L, 2.7mol/L, 2.8mol/L, 2.9mol/L or 3mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the precipitating agent comprises a carbonate.
  • the carbonate includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
  • the solvents all include deionized water.
  • the aluminum-cobalt mixed solution is injected into the reactor at a flow rate of 7 to 35 L/h, for example, it can be 7 L/h, 10 L/h, 12 L/h, 15 L/h, 17 L/h, 20 L/h, 23 L/h, 25 L/h, 27 L/h, 30 L/h, 32 L/h or 35 L/h, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the fluorine solution is injected into the reactor at a flow rate of a molar ratio of aluminum to fluorine of 0.5 to 2, for example, it can be 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 or 2, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the fluorine solution in this application is fed at a molar ratio of aluminum to fluorine of 0.5 to 2, which means that during the co-current injection process, the aluminum in the aluminum-cobalt mixed solution flowing into the reactor is equal to the aluminum in the cobalt mixed solution flowing into the reactor.
  • the molar ratio of fluorine in the fluorine solution is 0.5-2.
  • the present application limits the flow rate of the aluminum-cobalt mixed solution injected into the reactor to 7 to 35 L/h, and limits the flow rate of the fluorine solution injected into the reactor at a molar ratio of aluminum to fluorine of 0.5 to 2. That is, by regulating the injection flow rates of the aluminum-cobalt mixed solution and the fluorine solution, the formation of an [AlF] 2+ complex between aluminum and fluorine can be further promoted. This is because the strong electrostatic force between aluminum and fluorine forms an ionic bond.
  • the precipitant solution is injected into the reactor at a flow rate of 2.2 to 3 in a molar ratio of precipitant to cobalt source; for example, it can be 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 or 3, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the amount of the precipitant solution added is kept in excess.
  • the fluorine solution and the precipitant solution are injected into the reactor in parallel, a bottom liquid is added into the reactor.
  • the purpose of adding the bottom liquid into the reactor is to provide a stable environment for the preparation process of the intermediate material.
  • the concentration of the base solution is 0.5-3 mol/L, for example, it can be 0.5 mol/L, 0.7 mol/L, 1 mol/L, 1.2 mol/L, 1.4 mol/L, 1.6 mol/L, 1.8 mol/L, 2 mol/L, 2.2 mol/L, 2.4 mol/L, 2.6 mol/L, 2.8 mol/L or 3 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the volume of the base liquid accounts for 0.3 to 0.6 of the total volume of the reactor, for example, it can be 0.3, 0.35, 0.4, 0.45, 0.5, 0.55 or 0.6, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the base liquid comprises a carbonate solution.
  • the carbonate in the base liquid includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
  • the preparation process of the intermediate material includes:
  • step (1) Repeating the operation of step (1) until the D50 of the product reaches a certain value, transferring part of the material in the reactor to another reactor to complete the reactor separation process;
  • the process of injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution into the reactor in parallel is the feeding process, and the present application is more conducive to crystal growth through the coordination between the feeding, filling the reactor, i.e. standing and draining, and separating the reactor steps, and the reaction conditions are coordinated to obtain a large-particle intermediate material, i.e., a large-particle aluminum-fluorine co-doped cobalt tetroxide material.
  • 1/2 of the material in the reactor is transferred to another reactor to complete the reactor separation process.
  • the target particle size D50 of the product is 18 to 22 ⁇ m, for example, it can be 18 ⁇ m, 18.2 ⁇ m, 18.4 ⁇ m, 18.6 ⁇ m, 18.8 ⁇ m, 19 ⁇ m, 19.2 ⁇ m, 19.4 ⁇ m, 19.8 ⁇ m, 20 ⁇ m or 22 ⁇ m, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • step (1) when the D50 of the product reaches 8.5-13 ⁇ m, a first separation process is performed, and when the D50 of the product reaches 14-16 ⁇ m, a second separation process is performed; then, the operation of step (1) is repeated until the D50 of the product reaches 18-22 ⁇ m to obtain the intermediate material.
  • the process for preparing the large-particle intermediate material in the present application can be: (1) under stirring, injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution into the reactor in parallel until the reactor is full, and then stopping. Feed and stir, let stand and extract the supernatant, then repeat the above-mentioned process of feeding-filling the kettle, i.e., letting stand and extracting, until the D50 of the product reaches 8.5-13 ⁇ m, and transfer part of the materials in the reactor to another reactor to complete the first separation process; (2) the two reactors are injected with aluminum-cobalt mixed solution, fluorine solution and precipitant solution in parallel until the reactor is full, stop feeding and stirring, let stand and extract the supernatant, then repeat the process of feeding-filling the kettle, i.e., letting stand and extracting, until the D50 of the product reaches 14-16 ⁇ m, and transfer part of the materials in the two reactors to the other two reactors respectively to complete the second separation process; (3)
  • the intermediate material is prepared at a temperature of 35-50°C, for example, 35°C, 36°C, 37°C, 38°C, 39°C, 40°C, 41°C, 42°C, 43°C, 44°C, 45°C, 46°C, 47°C, 48°C, 49°C or 50°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the stirring speed is 12 to 28 Hz, for example, 12 Hz, 14 Hz, 16 Hz, 18 Hz, 20 Hz, 22 Hz, 24 Hz, 26 Hz or 28 Hz, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the present application limits the preparation temperature of large-particle intermediate materials to 35-50°C. When the temperature is lower than 35°C, the particle size increase will be too slow, and small nuclei will be easily produced in the later stage of the reaction. This is because the nucleation rate is greater than the growth rate at this time; when the temperature is higher than 50°C, the reaction time will be too short and the material crystal form will be incomplete. This is because high temperature will promote the growth of particles.
  • the present application also limits the stirring speed to 12-28Hz. When the stirring speed is lower than 12Hz, particles will easily agglomerate. This is due to insufficient stirring and poor dispersion. When the stirring speed is higher than 28Hz, small nuclei will be easily produced in the later stage of the reaction.
  • the preparation temperature is adjusted within the range of 35 to 50° C. and the stirring speed is adjusted within the range of 12 to 28 Hz, so that the particle size of the intermediate can be more effectively controlled to obtain a large-particle aluminum-fluorine co-doped cobalt oxide material.
  • the preparation process of the intermediate material includes:
  • the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel until the D50 of the product reaches the target particle size to obtain the intermediate material.
  • the present application prepares the intermediate material by directly reacting in a reactor by regulating the reaction conditions, without the need to carry out the process of standing the reactor to pump out the waste and separating the reactors, thereby obtaining an intermediate material with a small particle size, that is, a small particle size aluminum-fluorine co-doped cobalt tetroxide material.
  • the target particle size D50 of the intermediate material is 2 to 5 ⁇ m, for example, it can be 2 ⁇ m, 3 ⁇ m, 3.2 ⁇ m, 3.4 ⁇ m, 3.6 ⁇ m, 3.8 ⁇ m, 4 ⁇ m, 4.2 ⁇ m, 4.4 ⁇ m, 4.6 ⁇ m, 4.8 ⁇ m or 5 ⁇ m, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the intermediate material is prepared at a temperature of 35-45°C, for example, 35°C, 36°C, 37°C, 38°C, 39°C, 40°C, 41°C, 42°C, 43°C, 44°C or 45°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the intermediate material is prepared under stirring conditions.
  • the stirring speed is 30-50 Hz, for example, it can be 30 Hz, 32 Hz, 34 Hz, 36 Hz, 38 Hz, 40 Hz, 42 Hz, 44 Hz, 46 Hz, 48 Hz or 50 Hz, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the present application limits the preparation temperature of the small-particle intermediate material to 35-45°C.
  • the reaction temperature control will be unstable. This is because the motor will generate heat during the reaction and the actual temperature is likely to be higher than the set value.
  • the temperature is higher than 45°C, the primary particles of the particles will become coarse. This is because the growth rate at high temperature is greater than the nucleation rate.
  • the present application also limits the stirring speed to 30-50 Hz.
  • the stirring speed is lower than 30 Hz, the initial The initial particle size is too large, which affects the sphericity of the finished product. This is due to the large initial particle size, short reaction time, low solid content at the end of the reaction, and low probability of collision between particles; when the stirring speed is higher than 50Hz, it generally exceeds the rated frequency of the motor, and long-term high stirring will greatly reduce the service life of the motor.
  • the present application adjusts the preparation temperature to within the range of 35 to 45°C and the stirring speed to within the range of 30 to 50Hz, which can more effectively control the particle size of the intermediate and obtain a small-particle aluminum-fluorine co-doped cobalt tetroxide material.
  • the present application provides a preparation method of a large-particle intermediate material and a preparation method of a small-particle intermediate material, respectively, so that two products, large-particle aluminum-fluorine co-doped cobalt tetroxide and small-particle aluminum-fluorine co-doped cobalt tetroxide, can be prepared respectively.
  • the intermediate material is centrifugally washed and then sintered to obtain the aluminum-fluorine co-doped cobalt tetroxide.
  • the washing water used in the centrifugal washing includes pure water with a temperature of 50-70°C, for example, it can be 50°C, 52°C, 54°C, 56°C, 58°C, 60°C, 62°C, 64°C, 66°C, 68°C or 70°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the centrifugal washing has a centrifugal frequency of 20 to 45 Hz, for example, 20 Hz, 25 Hz, 30 Hz, 32 Hz, 34 Hz, 36 Hz, 38 Hz, 40 Hz, 42 Hz, 44 Hz or 45 Hz, but is not limited to the listed values, and other unlisted values within the range are also applicable.
  • the water content of the intermediate material is 10wt% to 20wt%, for example, it can be 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 16wt%, 17wt%, 18wt%, 19wt% or 20wt%, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the present invention does not need to use a drying device to dry the intermediate material, thus avoiding the problem of agglomeration of the intermediate material (such as cobalt carbonate material doped with aluminum and fluorine) during the drying process; and after adjusting the water content of the intermediate material by centrifugal washing, the intermediate material is directly fed into a rotary kiln for calcination and decomposition.
  • the particles are not agglomerated during the centrifugal washing process, so during the high-temperature decomposition process, a large amount of water vapor suddenly expands and escapes in a short period of time to destroy the soft agglomeration between particles, which is conducive to the formation of fine particles and reduces agglomeration.
  • the drying stage is omitted in the preparation process, shortening the process.
  • the present application defines the water content of the intermediate material after centrifugal washing as 10wt% to 20wt%.
  • the water content is too low, the ability to destroy particle agglomeration is weakened due to insufficient water vapor; when the water content is too high, it is easy to stick to the wall of the rotary kiln, resulting in uneven heating.
  • the reason for selecting 50-70°C pure water for centrifugal washing is to facilitate the removal of impurities such as chlorine or sulfur in the system.
  • the sintering includes one-stage sintering, two-stage sintering and three-stage sintering performed sequentially.
  • the main purpose of the first-stage sintering is to remove the moisture in the intermediate material with a water content of 10wt% to 20wt%, and the large amount of water vapor generated at the same time can effectively destroy the agglomeration between the particles;
  • the main purpose of the second-stage sintering is to react, that is, the intermediate material reacts to be converted into cobalt tetroxide;
  • the main purpose of the third-stage sintering is to regulate the crystallinity of cobalt tetroxide and other aspects.
  • the temperature of the first sintering stage is 120-200°C, for example, it can be 120°C, 130°C, 140°C, 150°C, 160°C, 170°C, 180°C, 190°C or 200°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the heating rate of the first sintering stage is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the temperature of the second stage sintering is 350-450°C, for example, 350°C, 360°C, 370°C, 380°C, 390°C, 400°C, 410°C, 420°C, 430°C, 440°C or 450°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the second-stage sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the heating rate of the second-stage sintering is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the temperature of the three-stage sintering is 650-800°C, for example, it can be 650°C, 670°C, 690°C, 700°C, 720°C, 740°C, 760°C, 780°C or 800°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the three-stage sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the heating rate of the three-stage sintering is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
  • the present application specifies that the temperature of the first sintering is 120-200°C, the temperature of the second sintering is 350-450°C, and the temperature of the third sintering is 650-800°C. This is because in the first sintering, the water content is fully converted into water vapor; the phase transition from cobalt carbonate to cobalt tetroxide occurs in the second sintering area; the third sintering can make the crystalline structure of cobalt tetroxide more complete, thereby further improving the aluminum-fluorine co-doped cobalt tetroxide material.
  • the time and heating rate of the first stage sintering, the second stage sintering and the third stage sintering can be the same or different.
  • the present application provides a lithium cobalt oxide positive electrode material, wherein the lithium cobalt oxide positive electrode material comprises the aluminum-fluorine co-doped cobalt oxide described in the first aspect.
  • the present application provides a lithium-ion battery, wherein the lithium-ion battery comprises the lithium cobalt oxide positive electrode material described in the third aspect.
  • the aluminum and fluorine are evenly distributed in the aluminum-fluorine co-doped cobalt tetroxide provided in the present application.
  • the lithium cobalt oxide material prepared therefrom can reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and improve structural stability through the synergistic effect of aluminum and fluorine; and can resist the corrosion of hydrofluoric acid in the electrolyte, and has excellent cycle stability and thermal stability, thereby further improving the electrochemical performance of the lithium battery.
  • FIG. 1 is a SEM image of the intermediate material provided in Example 1 of the present application.
  • FIG. 2 is a SEM image of the intermediate material provided in Example 1 of the present application.
  • FIG3 is a SEM image of aluminum-fluorine co-doped cobalt tetroxide provided in Example 2 of the present application.
  • FIG. 4 is a SEM image of aluminum-fluorine co-doped cobalt tetroxide provided in Example 2 of the present application.
  • FIG5 is a cross-sectional SEM image of the intermediate material provided in Example 3 of the present application.
  • FIG6 is a cross-sectional SEM image of the intermediate material provided in Example 3 of the present application.
  • This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
  • the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solvent are injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 25 L/h, the fluorine solution is fed at a molar ratio of aluminum to fluorine of 1, and the precipitant solution is fed at a molar ratio of carbonate to cobalt chloride of 2.2, until the reactor is full, stop feeding and stirring, let it stand and extract the supernatant;
  • step (3) Repeat step (3) until the D50 of the product in the reactor rises to 9.5 ⁇ m, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
  • step (3) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15 ⁇ m, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
  • step (3) Repeat the operation of step (3) in four reactors until the D50 of the product in the reactor rises to 19 ⁇ m, and the reaction is completed to obtain the intermediate material;
  • the intermediate material was centrifuged and washed with pure water at a temperature of 50°C to obtain a water content of 15wt% of the intermediate material, wherein the frequency of the centrifuge used for centrifugal washing is 35Hz;
  • the intermediate material with a water content of 15 wt% is subjected to a first-stage sintering at a temperature of 150°C, a second-stage sintering at a temperature of 400°C and a third-stage sintering at a temperature of 750°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
  • the aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.94 Al 0.06 F 0.06 O 3.94 , a particle size D50 of 19.12 ⁇ m, a tap density of 2.59 g/cm 3 , an apparent density of 2.1 g/cm 3 , and a specific surface area of 3.74 m 2 /g; wherein the percentage of cobalt is 46.6 wt %, the percentage of aluminum is 0.45 wt %, and the percentage of fluorine is 0.32 wt %.
  • the intermediate material in this example was tested by scanning electron microscopy. As shown in FIG. 1 and FIG. 2 , the intermediate material prepared in this example has uniform particle size, large particle size, smooth surface, and no enriched aluminum flakes.
  • This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
  • the intermediate material with a water content of 20 wt% is subjected to a first-stage sintering at a temperature of 200°C, a second-stage sintering at a temperature of 350°C and a third-stage sintering at a temperature of 650°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
  • the aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.952 Al 0.048 F 0.024 O 3.976 , a particle size D50 of 4.48 ⁇ m, a tap density of 2.18 g/cm 3 , an apparent density of 1.1 g/cm 3 , and a specific surface area of 3 m 2 /g; wherein the percentage of cobalt is 47.1 wt %, the percentage of aluminum is 0.36 wt %, and the percentage of fluorine is 0.13 wt %.
  • the aluminum-fluorine co-doped cobalt oxide in this embodiment was tested by scanning electron microscope. As shown in FIG3 and FIG4 , the aluminum-fluorine co-doped cobalt oxide obtained in this embodiment has a smaller particle size, better dispersion, and no agglomeration behavior.
  • This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
  • the aluminum-cobalt mixed solution, fluorine solution and precipitate were added.
  • the precipitant solvent is injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 7 L/h, the fluorine solution is fed at a molar ratio of aluminum to fluorine of 2, and the precipitant solution is fed at a molar ratio of carbonate to cobalt nitrate of 2.5, until the reactor is filled, the feeding and stirring are stopped, and the supernatant is extracted after standing;
  • step (3) Repeat step (3) until the D50 of the product in the reactor rises to 10 ⁇ m, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
  • step (3) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15.5 ⁇ m, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
  • step (3) Repeat the operation of step (3) in four reactors until the D50 of the product in the reactor rises to 18 ⁇ m, and the reaction is completed to obtain the intermediate material;
  • the intermediate material with a water content of 10 wt% is subjected to a first-stage sintering at a temperature of 120°C, a second-stage sintering at a temperature of 450°C and a third-stage sintering at a temperature of 800°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
  • the aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.903 Al 0.097 F 0.194 O 3.806 , a particle size D50 of 18.16 ⁇ m, a tap density of 2.23 g/cm 3 , an apparent density of 1.99 g/cm 3 , and a specific surface area of 3.56 m 2 /g; wherein the percentage of cobalt is 46.9wt%, the percentage of aluminum is 0.77wt%, and the percentage of fluorine is 1.08wt%.
  • the intermediate material in this embodiment was tested by scanning electron microscope. As shown in FIG. 5 and FIG. 6 , the intermediate material prepared in this embodiment has a smooth cross section, a uniform composition, no voids, and no aluminum enrichment.
  • Example 1 The difference between this comparative example and Example 1 is that the preparation of the fluorine solution is omitted in step (1), and step (3) The process of injecting the fluorine solution into the reactor is omitted, and the other process parameters and operating conditions are the same as those in Example 1.
  • step (1) a cobalt solution is prepared instead of an aluminum-cobalt solution, and in step (3), the cobalt solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel.
  • step (3) the cobalt solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel.
  • the other process parameters and operating conditions are the same as those in Example 1.
  • This comparative example provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
  • the aluminum-cobalt mixed solution and the precipitant solvent are injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 25 L/h, and the precipitant solution is fed according to a molar ratio of carbonate to cobalt chloride of 2.2 until the reactor is full, and the feeding and stirring are stopped, and the supernatant is extracted after standing;
  • step (3) Repeat step (3) until the D50 of the product in the reactor rises to 9.5 ⁇ m, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
  • step (3) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15 ⁇ m, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
  • step (3) Repeat step (3) for all four reactors until the D50 of the product in the reactor rises. to 19 ⁇ m, the reaction is completed and the intermediate material is obtained;
  • the process of calcining the doped fluorine element by pyrometallurgy The intermediate material is heated in an oven at 120°C for 12 hours to obtain a dried intermediate material powder.
  • the intermediate material powder is fully mixed with lithium fluoride, and then sintered in one stage at 200°C, two stages at 350°C, and three stages at 650°C.
  • the time for the first stage, the second stage, and the third stage is 2.5 hours to obtain aluminum-fluorine co-doped cobalt oxide with a structural formula of Co 2.94 Al 0.06 F 0.06 O 3.94 .
  • the cobalt oxide material doped with aluminum and/or fluorine in Examples 1-3 and Comparative Examples 1-3 was uniformly mixed with lithium carbonate at a molar ratio of Li:Co of 1.05, placed in a push plate kiln for high-temperature solid-phase sintering at 950°C for 12 hours to obtain a lithium cobalt oxide positive electrode material, and its electrochemical properties were tested.
  • Examples 1-3 have higher first-cycle discharge capacity and capacity retention rate at room temperature and high temperature.
  • the sample of Comparative Example 1 due to the absence of fluorine element, has a rapid decrease in reversible capacity during high-temperature cycling and poor high-temperature cycling stability.
  • Comparative Example 3 Compared with Example 1, the room temperature and high temperature cycle stability of Comparative Example 3 is slightly worse, mainly because it is difficult to achieve uniform doping of elements by the solid phase doping method, resulting in a weakened doping effect.

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Abstract

The present application provides an aluminum-fluorine co-doped cobaltosic oxide, and a preparation method therefor and the use thereof. The structural formula of the aluminum-fluorine co-doped cobaltosic oxide is Co3-xAlxFyO4-y, where 0.048≤x≤0.105, and 0.024≤y≤0.21. In the aluminum-fluorine co-doped cobaltosic oxide provided in the present application, aluminum and fluorine are uniformly distributed, such that by means of the synergistic effect of aluminum and fluorine, a lithium cobalt oxide material prepared from the aluminum-fluorine co-doped cobaltosic oxide can reduce the crystal size change during the lithium deintercalation process, reduce the lattice stress and improve the structural stability; moreover, the material can resist the erosion of hydrofluoric acid in an electrolyte solution and has good cycling stability and thermal stability, thus further improving the electrochemical performance of a lithium battery.

Description

一种铝氟共掺杂四氧化三钴及其制备方法和应用Aluminum-fluorine co-doped cobalt oxide and its preparation method and application 技术领域Technical Field
本申请属于电池生产制造技术领域,尤其涉及一种铝氟共掺杂四氧化三钴及其制备方法和应用。The present application belongs to the technical field of battery production and manufacturing, and in particular relates to an aluminum-fluorine co-doped cobalt tetroxide and a preparation method and application thereof.
背景技术Background technique
随着电子产品的快速发展,人们对锂电池续航时间和体积要求的不断提高,更高能量密度的锂离子电池成为推进智能高端产品升级换代的关键。其中,提高钴酸锂正极材料的工作电压是提高电池能量密度的有效方法之一,而元素掺杂是改善高电压工作下钴酸锂结构失稳的有效措施。目前,通常将四氧化三钴和锂源混合烧结得到钴酸锂,由此常常通过对四氧化三钴进行元素掺杂,来实现对钴酸锂的元素掺杂效果。With the rapid development of electronic products, people's requirements for the battery life and volume of lithium batteries are constantly increasing, and lithium-ion batteries with higher energy density have become the key to promoting the upgrading of intelligent high-end products. Among them, increasing the working voltage of lithium cobalt oxide positive electrode materials is one of the effective methods to improve the energy density of batteries, and element doping is an effective measure to improve the structural instability of lithium cobalt oxide under high voltage operation. At present, cobalt oxide and lithium source are usually mixed and sintered to obtain lithium cobalt oxide, and thus the element doping effect of lithium cobalt oxide is often achieved by element doping of cobalt oxide.
CN112723422A公开了一种掺铝四氧化三钴核壳材料及其制备方法,其中掺铝四氧化三钴核壳材料的核为掺铝的四氧化三钴,壳为四氧化三钴。其制备方法为:先在反应釜中制备碳酸钴晶种浆料:将钴盐和铝盐的混合溶液、沉淀剂同时加入反应釜中进行反应,控制反应温度为50-60℃,转速为600-800rpm,当颗粒生长至中值粒径为18~20μm后停止进料:调节反应温度为45-50℃,转速为400-600rpm,加入钴盐溶液和沉淀剂进行反应,颗粒继续生长至中值粒径为20~23μm,洗涤、干燥,煅烧,得到掺铝四氧化三钴核壳材料。CN112723422A discloses an aluminum-doped cobalt oxide core-shell material and a preparation method thereof, wherein the core of the aluminum-doped cobalt oxide core-shell material is aluminum-doped cobalt oxide, and the shell is cobalt oxide. The preparation method is as follows: firstly, a cobalt carbonate seed slurry is prepared in a reactor: a mixed solution of cobalt salt and aluminum salt and a precipitant are added to the reactor at the same time for reaction, the reaction temperature is controlled to be 50-60°C, the rotation speed is 600-800rpm, and the feeding is stopped when the particles grow to a median particle size of 18-20μm: the reaction temperature is adjusted to 45-50°C, the rotation speed is 400-600rpm, a cobalt salt solution and a precipitant are added for reaction, the particles continue to grow to a median particle size of 20-23μm, washing, drying, and calcining to obtain the aluminum-doped cobalt oxide core-shell material.
CN111646519A公开了一种掺铝四氧化三钴的制备方法,所述制备方法包括如下步骤:步骤一,配置溶液:配置掺铝钴液、碳酸氢铵溶液:步骤二,晶种合成:步骤三,碳酸钴生长:步骤四,洗涤干燥:步骤五,煅烧:步骤六,混料包装。 CN111646519A discloses a method for preparing aluminum-doped cobalt tetroxide, which comprises the following steps: step one, preparing a solution: preparing an aluminum-doped cobalt solution and an ammonium bicarbonate solution; step two, synthesizing crystal seeds; step three, growing cobalt carbonate; step four, washing and drying; step five, calcining; step six, mixing and packaging.
CN108807881A公开了一种体相掺铝四氧化三钴的制备方法,所述方法以一定浓度的钴溶液为钴源,氢氧化钠溶液为沉淀剂,氨水溶液为络合剂,水合肼溶液为还原剂,铝盐乙醇溶液为掺杂剂进行合成反应,反应过程中,通过分散加液方式将铝盐无水乙醇溶液加入反应釜中参与反应;合成反应结束后在一定pH值条件下,利用双氧水溶液将合成产物氧化成羟基氧化钴,然后将混合物洗涤、干燥、煅烧,得到体相掺铝四氧化三钴产品,生产效率高。CN108807881A discloses a method for preparing bulk aluminum-doped cobalt tetroxide. The method uses a cobalt solution of a certain concentration as a cobalt source, a sodium hydroxide solution as a precipitant, an ammonia solution as a complexing agent, a hydrazine hydrate solution as a reducing agent, and an aluminum salt ethanol solution as a doping agent for a synthesis reaction. During the reaction, the aluminum salt anhydrous ethanol solution is added to a reactor by a dispersed liquid addition method to participate in the reaction; after the synthesis reaction is completed, under a certain pH value, the synthetic product is oxidized into cobalt hydroxide oxide by using a hydrogen peroxide solution, and then the mixture is washed, dried, and calcined to obtain a bulk aluminum-doped cobalt tetroxide product, and the production efficiency is high.
现有的四氧化三钴元素掺杂方法通常仅掺杂铝单种元素,并且由于铝和钴沉降速度的差异以及表面亚稳态铝的存在,很难保证掺杂元素的分布均匀性,从而无法有效改善钴酸锂高压下的结构稳定性。Existing cobalt tetroxide doping methods usually only dope with aluminum, and due to the difference in sedimentation rates between aluminum and cobalt and the presence of metastable aluminum on the surface, it is difficult to ensure the uniformity of the distribution of the doping element, thereby failing to effectively improve the structural stability of lithium cobalt oxide under high pressure.
发明内容Summary of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of the claims.
针对现有技术存在的不足,本申请的目的在于提供一种铝氟共掺杂四氧化三钴及其制备方法和应用,其中,铝和氟均匀分布于四氧化三钴中,由其制备得到的钴酸锂材料通过铝和氟的协同作用,可以减小脱嵌锂过程中晶体尺寸的变化,降低晶格应力,提升结构稳定性;并且能够抵抗电解液中氢氟酸的侵蚀,具有优异的循环稳定性和热稳定性,从而进一步提升锂电池的电化学性能。In view of the shortcomings of the prior art, the purpose of the present application is to provide an aluminum-fluorine co-doped cobalt oxide and a preparation method and application thereof, wherein aluminum and fluorine are uniformly distributed in the cobalt oxide, and the lithium cobalt oxide material prepared therefrom can reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and improve structural stability through the synergistic effect of aluminum and fluorine; and can resist the corrosion of hydrofluoric acid in the electrolyte, and has excellent cycle stability and thermal stability, thereby further improving the electrochemical performance of lithium batteries.
为达此目的,本申请采用以下技术方案:To achieve this goal, this application adopts the following technical solutions:
第一方面,本申请提供了一种铝氟共掺杂四氧化三钴,所述铝氟共掺杂四氧化三钴的结构式为Co3-xAlxFyO4-y,其中,0.048≤x≤0.105,0.024≤y≤0.21。In a first aspect, the present application provides an aluminum-fluorine co-doped cobalt oxide, wherein the aluminum-fluorine co-doped cobalt oxide has a structural formula of Co 3-x Al x F y O 4-y , wherein 0.048≤x≤0.105, and 0.024≤y≤0.21.
其中,x可以是0.048、0.05、0.055、0.06、0.065、0.07、0.075、0.08、0.085、0.09、0.095、0.1或0.105,y可以是0.024、0.04、0.06、0.08、0.1、0.12、0.14、0.16、0.18、0.2或0.21,但并不仅限于所列举的数值,该数值范围内其他未列 举的数值同样适用。Wherein, x can be 0.048, 0.05, 0.055, 0.06, 0.065, 0.07, 0.075, 0.08, 0.085, 0.09, 0.095, 0.1 or 0.105, and y can be 0.024, 0.04, 0.06, 0.08, 0.1, 0.12, 0.14, 0.16, 0.18, 0.2 or 0.21, but are not limited to the values listed. Other values not listed in the numerical range are also included. The same applies to the values given above.
本申请中同时在四氧化三钴中掺杂铝和氟,通过铝和氟之间较强的吸引力,形成[AlF]2+络合物,而[AlF]2+络合物能够平衡铝和钴的沉降速度,促进铝均匀分布,避免因铝和钴沉降速度的差异导致铝分布不均匀而出现的铝偏析现象;同时,[AlF]2+络合物可以对处于亚稳态的铝起到束缚固定的效果,抑制掺杂铝富集形成铝片。In the present application, aluminum and fluorine are doped into cobalt tetroxide at the same time, and an [AlF] 2+ complex is formed through the strong attraction between aluminum and fluorine. The [AlF] 2+ complex can balance the sedimentation rates of aluminum and cobalt, promote the uniform distribution of aluminum, and avoid the aluminum segregation phenomenon caused by uneven aluminum distribution due to the difference in the sedimentation rates of aluminum and cobalt. At the same time, the [AlF] 2+ complex can bind and fix aluminum in a metastable state, inhibiting the enrichment of doped aluminum to form aluminum flakes.
因此,本申请中铝和氟均匀分散于四氧化三钴内,其中,铝的掺杂可以增大钴酸锂材料的c轴间距,减小脱嵌锂过程中晶体尺寸的变化,降低晶格应力,并且铝-氧键有利于稳定以氧为骨架的层状结构;而氟元素的电负性比氧大,氟取代氧后本身并不会在充放电过程中发生氧化还原变化,与钴的成键更强,进一步提升了钴酸锂材料的结构稳定性。本申请提供的铝氟共掺杂四氧化三钴为结构稳定且结晶度高的尖晶石结构,形貌均一,性能优异。Therefore, in the present application, aluminum and fluorine are uniformly dispersed in cobalt oxide, wherein aluminum doping can increase the c-axis spacing of the lithium cobalt oxide material, reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and the aluminum-oxygen bond is conducive to stabilizing the layered structure with oxygen as the skeleton; and the electronegativity of the fluorine element is greater than that of oxygen. After fluorine replaces oxygen, it will not undergo redox changes during the charge and discharge process, and the bond with cobalt is stronger, further improving the structural stability of the lithium cobalt oxide material. The aluminum-fluorine co-doped cobalt oxide provided in the present application is a spinel structure with stable structure and high crystallinity, uniform morphology, and excellent performance.
此外,将本申请提供的铝氟共掺杂四氧化三钴制备成钴酸锂正极材料时,掺杂的氟在钴酸锂正极材料中会形成氟氧化物,能够抵抗电解液中HF的侵蚀,提高循环稳定性;因此,采用本申请提供的铝氟共掺杂四氧化三钴制备得到的钴酸锂正极材料,具有优异的循环稳定性和热稳定性,能够满足高电压条件对钴酸锂材料的要求。In addition, when the aluminum-fluorine co-doped cobalt oxide provided in the present application is prepared into a lithium cobalt oxide positive electrode material, the doped fluorine will form fluoride oxide in the lithium cobalt oxide positive electrode material, which can resist the corrosion of HF in the electrolyte and improve the cycle stability; therefore, the lithium cobalt oxide positive electrode material prepared by using the aluminum-fluorine co-doped cobalt oxide provided in the present application has excellent cycle stability and thermal stability, and can meet the requirements of high voltage conditions for lithium cobalt oxide materials.
需要说明的是,本申请中铝氟共掺杂四氧化三钴结构式Co3-xAlxFyO4-y中,各元素的下标代表的是各元素之间的摩尔比。It should be noted that in the aluminum-fluorine co-doped cobalt tetroxide structural formula Co 3-x Al x F y O 4-y in the present application, the subscripts of the elements represent the molar ratios of the elements.
作为本申请一种优选的技术方案,x:y为0.5~2,例如可以是0.5、0.6、0.7、0.8、0.9、1、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9或2,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present application, x:y is 0.5-2, for example, it can be 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 or 2, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请限定了铝氟共掺杂四氧化三钴中铝和氟的摩尔比为0.5~2,当铝和氟 的摩尔比低于0.5时,由于存在过多的氟与锂结合形成死锂,从而阻碍锂离子的脱嵌,使得钴酸锂正极材料的倍率性能下降;当铝和氟的摩尔比高于2时,会导致钴酸锂正极材料的容量降低,这是由于铝为非电化学活性元素,无法提供容量。The present application defines the molar ratio of aluminum to fluorine in aluminum-fluorine co-doped cobalt oxide as 0.5 to 2. When the molar ratio of aluminum to fluorine is lower than 0.5, excessive fluorine combines with lithium to form dead lithium, thereby hindering the deintercalation of lithium ions and causing the rate performance of the lithium cobalt oxide positive electrode material to decrease. When the molar ratio of aluminum to fluorine is higher than 2, the capacity of the lithium cobalt oxide positive electrode material will decrease, because aluminum is a non-electrochemically active element and cannot provide capacity.
可选地,所述铝氟共掺杂四氧化三钴的粒度为2~20μm,例如可以是2μm、3μm、5μm、7μm、9μm、10μm、12μm、14μm、16μm、18μm或20μm,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the particle size of the aluminum-fluorine co-doped cobalt oxide is 2 to 20 μm, for example, 2 μm, 3 μm, 5 μm, 7 μm, 9 μm, 10 μm, 12 μm, 14 μm, 16 μm, 18 μm or 20 μm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述铝氟共掺杂四氧化三钴的比表面积为2~5.5m2/g,例如可以是2m2/g、3m2/g、3.2m2/g、3.4m2/g、3.6m2/g、4m2/g、4.2m2/g、4.4m2/g、4.6m2/g、4.8m2/g或5m2/g,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the specific surface area of the aluminum-fluorine co-doped cobalt oxide is 2 to 5.5 m 2 /g, for example, 2 m 2 /g, 3 m 2 /g, 3.2 m 2 /g, 3.4 m 2 / g , 3.6 m 2 /g, 4 m 2 /g, 4.2 m 2 /g, 4.4 m 2 /g, 4.6 m 2 /g, 4.8 m 2 /g or 5 m 2 /g, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
可选地,所述铝氟共掺杂四氧化三钴的振实密度为1.5~3g/cm3,例如可以是1.5g/cm3、1.7g/cm3、1.9g/cm3、2g/cm3、2.2g/cm3、2.4g/cm3、2.6g/cm3、2.8g/cm3或3g/cm3,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the tap density of the aluminum-fluorine co-doped cobalt oxide is 1.5-3 g/cm 3 , for example, 1.5 g/cm 3 , 1.7 g/cm 3 , 1.9 g/cm 3 , 2 g/cm 3 , 2.2 g/cm 3 , 2.4 g/cm 3 , 2.6 g/cm 3 , 2.8 g/cm 3 or 3 g/cm 3 , but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
可选地,所述铝氟共掺杂四氧化三钴的松装密度为0.8~2.2g/cm3。例如可以是0.8g/cm3、1.0g/cm3、1.2g/cm3、1.4g/cm3、1.6g/cm3、1.8g/cm3、2.0g/cm3或2.2g/cm3,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the bulk density of the aluminum-fluorine co-doped cobalt oxide is 0.8-2.2 g/cm 3 , for example, 0.8 g/cm 3 , 1.0 g/cm 3 , 1.2 g/cm 3 , 1.4 g/cm 3 , 1.6 g/cm 3 , 1.8 g/cm 3 , 2.0 g/cm 3 or 2.2 g/cm 3 , but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
第二方面,本申请提供得了一种第一方面所述的铝氟共掺杂四氧化三钴的制备方法,所述制备方法包括:In a second aspect, the present application provides a method for preparing aluminum-fluorine co-doped cobalt oxide according to the first aspect, the preparation method comprising:
将铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜内,在注入的过程中进行反应生成中间体材料,随后对所述中间体材料进行烧结得到所述铝氟共 掺杂四氧化三钴。The aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, and react to generate an intermediate material during the injection process, and then the intermediate material is sintered to obtain the aluminum-fluorine co-polymer. Doped with cobalt tetroxide.
本申请采用铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜内进行反应生成中间体材料的方式,即铝和氟均采用湿法方式掺杂,在合成过程中,铝和氟具有较强的相互吸引力,形成[AlF]2+络合物,从而可以放慢铝的沉降速度,有效保证元素分布的均匀性,实现更好的掺杂效果。采用本申请提供的制备方法能够得到尖晶石结构的铝氟共掺杂四氧化三钴,其结构稳定、结晶度高、形貌均一且性能优异。The present application adopts a method of injecting an aluminum-cobalt mixed solution, a fluorine solution and a precipitant solution into a reactor in parallel to react and generate an intermediate material, that is, aluminum and fluorine are both doped by a wet method. During the synthesis process, aluminum and fluorine have a strong mutual attraction to form an [AlF] 2+ complex, thereby slowing down the sedimentation rate of aluminum, effectively ensuring the uniformity of element distribution, and achieving a better doping effect. The preparation method provided by the present application can obtain aluminum-fluorine co-doped cobalt tetroxide with a spinel structure, which has a stable structure, high crystallinity, uniform morphology and excellent performance.
作为本申请一种优选的技术方案,所述制备方法还包括:分别配制所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液。As a preferred technical solution of the present application, the preparation method further comprises: separately preparing the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution.
可选地,将钴源、铝源和溶剂混合配制得到所述铝钴混合溶液。Optionally, a cobalt source, an aluminum source and a solvent are mixed to obtain the aluminum-cobalt mixed solution.
可选地,所述钴源包括氯化钴、硫酸钴或硝酸钴中的任意一种或至少两种的组合。Optionally, the cobalt source includes any one of cobalt chloride, cobalt sulfate or cobalt nitrate, or a combination of at least two of them.
可选地,所述铝钴混合溶液中的钴浓度为0.5~3mol/L,例如可以是0.5mol/L、0.7mol/L、0.9mol/L、1mol/L、1.2mol/L、1.4mol/L、1.6mol/L、1.8mol/L、2mol/L、2.2mol/L、2.4mol/L、2.6mol/L、2.8mol/L或3mol/L,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the cobalt concentration in the aluminum-cobalt mixed solution is 0.5-3 mol/L, for example, it can be 0.5 mol/L, 0.7 mol/L, 0.9 mol/L, 1 mol/L, 1.2 mol/L, 1.4 mol/L, 1.6 mol/L, 1.8 mol/L, 2 mol/L, 2.2 mol/L, 2.4 mol/L, 2.6 mol/L, 2.8 mol/L or 3 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述铝源包括十八水硫酸铝。Optionally, the aluminum source includes aluminum sulfate 18hydrate.
可选地,所述铝钴混合溶液中铝和钴的质量比为0.008~0.0165,例如可以是0.008、0.009、0.01、0.011、0.012、0.013、0.014、0.015、0.016或0.0165,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the mass ratio of aluminum to cobalt in the aluminum-cobalt mixed solution is 0.008 to 0.0165, for example, it can be 0.008, 0.009, 0.01, 0.011, 0.012, 0.013, 0.014, 0.015, 0.016 or 0.0165, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,将氟源和溶剂混合配制得到所述氟溶液。Optionally, a fluorine source and a solvent are mixed to prepare the fluorine solution.
可选地,所述氟源包括氟化钠、氟化钾、氟化铵或氟化氢铵中的任意一种或至少两种的组合。 Optionally, the fluorine source includes any one of sodium fluoride, potassium fluoride, ammonium fluoride or ammonium bifluoride, or a combination of at least two thereof.
可选地,所述氟溶液中的氟浓度为0.5~1mol/L,例如可以是0.5mol/L、0.55mol/L、0.6mol/L、0.65mol/L、0.7mol/L、0.75mol/L、0.8mol/L、0.85mol/L、0.9mol/L、0.95mol/L或1mol/L,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the fluorine concentration in the fluorine solution is 0.5-1 mol/L, for example, it can be 0.5 mol/L, 0.55 mol/L, 0.6 mol/L, 0.65 mol/L, 0.7 mol/L, 0.75 mol/L, 0.8 mol/L, 0.85 mol/L, 0.9 mol/L, 0.95 mol/L or 1 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,将沉淀剂和溶剂混合配制得到所述沉淀剂溶液。Optionally, the precipitant solution is prepared by mixing a precipitant and a solvent.
可选地,所述沉淀剂溶液中的沉淀剂浓度为2~3mol/L,例如可以是2mol/L、2.1mol/L、2.2mol/L、2.3mol/L、2.4mol/L、2.5mol/L、2.6mol/L、2.7mol/L、2.8mol/L、2.9mol/L或3mol/L,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the precipitant concentration in the precipitant solution is 2 to 3 mol/L, for example, it can be 2mol/L, 2.1mol/L, 2.2mol/L, 2.3mol/L, 2.4mol/L, 2.5mol/L, 2.6mol/L, 2.7mol/L, 2.8mol/L, 2.9mol/L or 3mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述沉淀剂包括碳酸盐。Optionally, the precipitating agent comprises a carbonate.
可选地,所述碳酸盐包括碳酸氢铵、碳酸铵或碳酸钠中的任意一种或至少两种的组合。Optionally, the carbonate includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
可选地,所述溶剂均包括去离子水。Optionally, the solvents all include deionized water.
作为本申请一种优选的技术方案,所述铝钴混合溶液以7~35L/h的流量注入所述反应釜内,例如可以是7L/h、10L/h、12L/h、15L/h、17L/h、20L/h、23L/h、25L/h、27L/h、30L/h、32L/h或35L/h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present application, the aluminum-cobalt mixed solution is injected into the reactor at a flow rate of 7 to 35 L/h, for example, it can be 7 L/h, 10 L/h, 12 L/h, 15 L/h, 17 L/h, 20 L/h, 23 L/h, 25 L/h, 27 L/h, 30 L/h, 32 L/h or 35 L/h, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述氟溶液以铝和氟的摩尔比为0.5~2的流量注入所述反应釜内,例如可以是0.5、0.6、0.7、0.8、0.9、1、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9或2,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the fluorine solution is injected into the reactor at a flow rate of a molar ratio of aluminum to fluorine of 0.5 to 2, for example, it can be 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 or 2, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
需要说明的是,本申请中氟溶液按照铝和氟的摩尔比为0.5~2进料,指的是在并流注入的过程中,流入反应釜的铝钴混合溶液中的铝,与流入反应釜的 氟溶液中的氟的摩尔比为0.5~2。It should be noted that the fluorine solution in this application is fed at a molar ratio of aluminum to fluorine of 0.5 to 2, which means that during the co-current injection process, the aluminum in the aluminum-cobalt mixed solution flowing into the reactor is equal to the aluminum in the cobalt mixed solution flowing into the reactor. The molar ratio of fluorine in the fluorine solution is 0.5-2.
本申请限定了铝钴混合溶液注入反应釜中的流量为7~35L/h,且限定了氟溶液以铝和氟的摩尔比为0.5~2的流量注入反应釜,即通过调控铝钴混合溶液和氟溶液的注入流量,可以进一步促进铝和氟形成[AlF]2+络合物,这是由于铝和氟之间强静电力作用而形成离子键。The present application limits the flow rate of the aluminum-cobalt mixed solution injected into the reactor to 7 to 35 L/h, and limits the flow rate of the fluorine solution injected into the reactor at a molar ratio of aluminum to fluorine of 0.5 to 2. That is, by regulating the injection flow rates of the aluminum-cobalt mixed solution and the fluorine solution, the formation of an [AlF] 2+ complex between aluminum and fluorine can be further promoted. This is because the strong electrostatic force between aluminum and fluorine forms an ionic bond.
可选地,所述沉淀剂溶液以沉淀剂和钴源的摩尔比为2.2~3的流量注入所述反应釜内;例如可以是2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9或3,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the precipitant solution is injected into the reactor at a flow rate of 2.2 to 3 in a molar ratio of precipitant to cobalt source; for example, it can be 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 or 3, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请中沉淀剂溶液的加入量保持为过量状态。In the present application, the amount of the precipitant solution added is kept in excess.
可选地,将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液并流注入所述反应釜之前,向所述反应釜内加入底液。Optionally, before the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, a bottom liquid is added into the reactor.
本申请在将铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜之前,先向反应釜中加入底液的目的是为中间体材料的制备过程提供稳定的环境。In the present application, before the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, the purpose of adding the bottom liquid into the reactor is to provide a stable environment for the preparation process of the intermediate material.
可选地,所述底液的浓度为0.5~3mol/L,例如可以是0.5mol/L、0.7mol/L、1mol/L、1.2mol/L、1.4mol/L、1.6mol/L、1.8mol/L、2mol/L、2.2mol/L、2.4mol/L、2.6mol/L、2.8mol/L或3mol/L,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the concentration of the base solution is 0.5-3 mol/L, for example, it can be 0.5 mol/L, 0.7 mol/L, 1 mol/L, 1.2 mol/L, 1.4 mol/L, 1.6 mol/L, 1.8 mol/L, 2 mol/L, 2.2 mol/L, 2.4 mol/L, 2.6 mol/L, 2.8 mol/L or 3 mol/L, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述底液的体积占所述反应釜的总体积的0.3~0.6,例如可以是0.3、0.35、0.4、0.45、0.5、0.55或0.6,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the volume of the base liquid accounts for 0.3 to 0.6 of the total volume of the reactor, for example, it can be 0.3, 0.35, 0.4, 0.45, 0.5, 0.55 or 0.6, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述底液包括碳酸盐溶液。Optionally, the base liquid comprises a carbonate solution.
可选地,所述底液中的碳酸盐包括碳酸氢铵、碳酸铵或碳酸钠中的任意一种或至少两种的组合。 Optionally, the carbonate in the base liquid includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
作为本申请一种优选的技术方案,所述中间体材料的制备过程包括:As a preferred technical solution of the present application, the preparation process of the intermediate material includes:
(1)在搅拌的条件下,将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液并流注入所述反应釜,直至装满所述反应釜,停止进料及搅拌,静置后抽取上层清液;(1) Under stirring conditions, the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel until the reactor is full, the feeding and stirring are stopped, and the supernatant liquid is extracted after standing;
(2)重复步骤(1)的操作直至生成物的D50达到一定值后,将所述反应釜内的部分物料转移至另一个所述反应釜内,完成分釜过程;(2) Repeating the operation of step (1) until the D50 of the product reaches a certain value, transferring part of the material in the reactor to another reactor to complete the reactor separation process;
(3)分别对各个所述反应釜重复步骤(1)和步骤(2)的操作,直至生成物的D50达到目标粒径,得到所述中间体材料。(3) Repeating steps (1) and (2) for each of the reactors until the D50 of the product reaches the target particle size, thereby obtaining the intermediate material.
本申请中铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜的过程即为进料的过程,并且本申请通过进料、满釜即静置抽清和分釜步骤之间的配合,更有利于晶体生长,并且配合对反应条件的调控,得到大粒径的中间体材料,即得到大粒径的铝氟共掺杂四氧化三钴材料。In the present application, the process of injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution into the reactor in parallel is the feeding process, and the present application is more conducive to crystal growth through the coordination between the feeding, filling the reactor, i.e. standing and draining, and separating the reactor steps, and the reaction conditions are coordinated to obtain a large-particle intermediate material, i.e., a large-particle aluminum-fluorine co-doped cobalt tetroxide material.
可选地,将所述反应釜内的1/2物料转移至另一个所述反应釜内,完成分釜过程。Optionally, 1/2 of the material in the reactor is transferred to another reactor to complete the reactor separation process.
可选地,所述生成物的目标粒径D50为18~22μm,例如可以是18μm、18.2μm、18.4μm、18.6μm、18.8μm、19μm、19.2μm、19.4μm、19.8μm、20μm或22μm,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the target particle size D50 of the product is 18 to 22 μm, for example, it can be 18 μm, 18.2 μm, 18.4 μm, 18.6 μm, 18.8 μm, 19 μm, 19.2 μm, 19.4 μm, 19.8 μm, 20 μm or 22 μm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述生成物的D50达到8.5~13μm,进行一次分釜过程,所述生成物的D50达到14~16μm,进行二次分釜过程;随后重复步骤(1)的操作直至生成物的D50达到18~22μm,得到所述中间体材料。Optionally, when the D50 of the product reaches 8.5-13 μm, a first separation process is performed, and when the D50 of the product reaches 14-16 μm, a second separation process is performed; then, the operation of step (1) is repeated until the D50 of the product reaches 18-22 μm to obtain the intermediate material.
本申请中制备大粒径中间体材料的过程可以是:(1)在搅拌的条件下,将铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜,直至装满反应釜,停止 进料及搅拌,静置后抽取上层清液,随后重复上述的进料-满釜即静置抽清的过程,直至生成物的D50达到8.5~13μm,将反应釜内的部分物料转移至另一个反应釜内完成一次分釜过程;(2)两个反应釜均并流注入铝钴混合溶液、氟溶液和沉淀剂溶液,直至装满反应釜,停止进料及搅拌,静置后抽取上层清液,随后重复进料-满釜即静置抽清的过程,直至生成物的D50达到14~16μm,将两个反应釜内的部分物料分别转移至另外两个反应釜内,完成二次分釜过程;(3)四个反应釜均并流注入铝钴混合溶液、氟溶液和沉淀剂溶液,直至装满反应釜,停止进料及搅拌,静置后抽取上层清液,随后重复进料-满釜即静置抽清的过程,直至生成物的D50达到18~22μm,得到大粒径的中间体材料。The process for preparing the large-particle intermediate material in the present application can be: (1) under stirring, injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution into the reactor in parallel until the reactor is full, and then stopping. Feed and stir, let stand and extract the supernatant, then repeat the above-mentioned process of feeding-filling the kettle, i.e., letting stand and extracting, until the D50 of the product reaches 8.5-13 μm, and transfer part of the materials in the reactor to another reactor to complete the first separation process; (2) the two reactors are injected with aluminum-cobalt mixed solution, fluorine solution and precipitant solution in parallel until the reactor is full, stop feeding and stirring, let stand and extract the supernatant, then repeat the process of feeding-filling the kettle, i.e., letting stand and extracting, until the D50 of the product reaches 14-16 μm, and transfer part of the materials in the two reactors to the other two reactors respectively to complete the second separation process; (3) the four reactors are injected with aluminum-cobalt mixed solution, fluorine solution and precipitant solution in parallel until the reactor is full, stop feeding and stirring, let stand and extract the supernatant, then repeat the process of feeding-filling the kettle, i.e., letting stand and extracting, until the D50 of the product reaches 18-22 μm, and obtain a large-particle intermediate material.
可选地,所述中间体材料在温度为35~50℃下进行制备,例如可以是35℃、36℃、37℃、38℃、39℃、40℃、41℃、42℃、43℃、44℃、45℃、46℃、47℃、48℃、49℃或50℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the intermediate material is prepared at a temperature of 35-50°C, for example, 35°C, 36°C, 37°C, 38°C, 39°C, 40°C, 41°C, 42°C, 43°C, 44°C, 45°C, 46°C, 47°C, 48°C, 49°C or 50°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述搅拌的转速为12~28Hz,例如可以是12Hz、14Hz、16Hz、18Hz、20Hz、22Hz、24Hz、26Hz或28Hz,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the stirring speed is 12 to 28 Hz, for example, 12 Hz, 14 Hz, 16 Hz, 18 Hz, 20 Hz, 22 Hz, 24 Hz, 26 Hz or 28 Hz, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请限定了大粒径中间体材料的制备温度为35~50℃,当温度低于35℃时,会导致粒度涨幅过慢,反应后期易出小核,这是由于此时形核速度大于生长速度;当温度高于50℃时,会导致反应时间过短,材料晶型不完整,这是由于高温会促进颗粒的生长。本申请还限定了搅拌转速为12~28Hz,当搅拌转速低于12Hz时,会导致颗粒之间易发生团聚,这是由于搅拌不充分,分散性差;当搅拌转速高于28Hz时,会导致反应后期易出小核,这是由于高搅拌作用力下,反应物在颗粒表面停留时间过短,来不及长大,从而单独成核。因此,本申请 将制备温度调控至35~50℃范围内,搅拌转速调控至12~28Hz范围内,能够更有效地调控中间体的粒径,得到大粒径铝氟共掺杂四氧化三钴材料。The present application limits the preparation temperature of large-particle intermediate materials to 35-50°C. When the temperature is lower than 35°C, the particle size increase will be too slow, and small nuclei will be easily produced in the later stage of the reaction. This is because the nucleation rate is greater than the growth rate at this time; when the temperature is higher than 50°C, the reaction time will be too short and the material crystal form will be incomplete. This is because high temperature will promote the growth of particles. The present application also limits the stirring speed to 12-28Hz. When the stirring speed is lower than 12Hz, particles will easily agglomerate. This is due to insufficient stirring and poor dispersion. When the stirring speed is higher than 28Hz, small nuclei will be easily produced in the later stage of the reaction. This is because under high stirring force, the reactants stay on the particle surface for too short a time and do not have time to grow, thus nucleating individually. Therefore, the present application The preparation temperature is adjusted within the range of 35 to 50° C. and the stirring speed is adjusted within the range of 12 to 28 Hz, so that the particle size of the intermediate can be more effectively controlled to obtain a large-particle aluminum-fluorine co-doped cobalt oxide material.
作为本申请一种优选的技术方案,所述中间体材料的制备过程包括:As a preferred technical solution of the present application, the preparation process of the intermediate material includes:
将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液并流注入所述反应釜,直至生成物的D50达到目标粒径得到所述中间体材料。The aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel until the D50 of the product reaches the target particle size to obtain the intermediate material.
本申请通过调控反应条件,直接在一个反应釜中进行反应制备中间体材料,无需进行满釜即静置抽清和分釜过程,得到的是小粒径中间体材料,即得到小粒径的铝氟共掺杂四氧化三钴材料。The present application prepares the intermediate material by directly reacting in a reactor by regulating the reaction conditions, without the need to carry out the process of standing the reactor to pump out the waste and separating the reactors, thereby obtaining an intermediate material with a small particle size, that is, a small particle size aluminum-fluorine co-doped cobalt tetroxide material.
可选地,所述中间体材料的目标粒径D50为2~5μm,例如可以是2μm、3μm、3.2μm、3.4μm、3.6μm、3.8μm、4μm、4.2μm、4.4μm、4.6μm、4.8μm或5μm,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the target particle size D50 of the intermediate material is 2 to 5 μm, for example, it can be 2 μm, 3 μm, 3.2 μm, 3.4 μm, 3.6 μm, 3.8 μm, 4 μm, 4.2 μm, 4.4 μm, 4.6 μm, 4.8 μm or 5 μm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述中间体材料在温度为35~45℃下进行制备,例如可以是35℃、36℃、37℃、38℃、39℃、40℃、41℃、42℃、43℃、44℃或45℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the intermediate material is prepared at a temperature of 35-45°C, for example, 35°C, 36°C, 37°C, 38°C, 39°C, 40°C, 41°C, 42°C, 43°C, 44°C or 45°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述中间体材料在搅拌条件下进行制备。Optionally, the intermediate material is prepared under stirring conditions.
可选地,所述搅拌的转速为30~50Hz,例如可以是30Hz、32Hz、34Hz、36Hz、38Hz、40Hz、42Hz、44Hz、46Hz、48Hz或50Hz,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the stirring speed is 30-50 Hz, for example, it can be 30 Hz, 32 Hz, 34 Hz, 36 Hz, 38 Hz, 40 Hz, 42 Hz, 44 Hz, 46 Hz, 48 Hz or 50 Hz, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请限定了小粒径中间体材料的制备温度为35~45℃,当温度低于35℃时,会导致反应温度控制不稳定,这是由于反应过程中电机会产热,实际温度易高于设定值;当温度高于45℃时,会导致颗粒的一次颗粒粗大,这是由于高温下生长速度大于形核速度。The present application limits the preparation temperature of the small-particle intermediate material to 35-45°C. When the temperature is lower than 35°C, the reaction temperature control will be unstable. This is because the motor will generate heat during the reaction and the actual temperature is likely to be higher than the set value. When the temperature is higher than 45°C, the primary particles of the particles will become coarse. This is because the growth rate at high temperature is greater than the nucleation rate.
本申请还限定了搅拌转速为30~50Hz,当搅拌转速低于30Hz时,会导致初 始颗粒粒度偏大,影响成品的球形度。这是由于初始粒度大,反应时间短,反应终点固含量低,颗粒间的碰撞机率低;当搅拌转速高于50Hz时,一般超过电机的额定频率,长时间高搅拌会大大减少电机的使用寿命。因此,本申请将制备温度调控至35~45℃范围内,搅拌转速调控至30~50Hz范围内,能够更有效地调控中间体的粒径,得到小粒径铝氟共掺杂四氧化三钴材料。The present application also limits the stirring speed to 30-50 Hz. When the stirring speed is lower than 30 Hz, the initial The initial particle size is too large, which affects the sphericity of the finished product. This is due to the large initial particle size, short reaction time, low solid content at the end of the reaction, and low probability of collision between particles; when the stirring speed is higher than 50Hz, it generally exceeds the rated frequency of the motor, and long-term high stirring will greatly reduce the service life of the motor. Therefore, the present application adjusts the preparation temperature to within the range of 35 to 45°C and the stirring speed to within the range of 30 to 50Hz, which can more effectively control the particle size of the intermediate and obtain a small-particle aluminum-fluorine co-doped cobalt tetroxide material.
本申请分别提供了大粒径中间体材料的制备方法和小粒径中间体材料的制备方法,从而能够分别制备得到大粒径铝氟共掺杂四氧化三钴和小粒径铝氟共掺杂四氧化三钴两种产品。The present application provides a preparation method of a large-particle intermediate material and a preparation method of a small-particle intermediate material, respectively, so that two products, large-particle aluminum-fluorine co-doped cobalt tetroxide and small-particle aluminum-fluorine co-doped cobalt tetroxide, can be prepared respectively.
作为本申请一种优选的技术方案,对所述中间体材料进行离心洗涤,随后进行所述烧结得到所述铝氟共掺杂四氧化三钴。As a preferred technical solution of the present application, the intermediate material is centrifugally washed and then sintered to obtain the aluminum-fluorine co-doped cobalt tetroxide.
可选地,所述离心洗涤所采用的洗涤水包括温度为50~70℃的纯水,例如可以是50℃、52℃、54℃、56℃、58℃、60℃、62℃、64℃、66℃、68℃或70℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the washing water used in the centrifugal washing includes pure water with a temperature of 50-70°C, for example, it can be 50°C, 52°C, 54°C, 56°C, 58°C, 60°C, 62°C, 64°C, 66°C, 68°C or 70°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述离心洗涤的离心频率为20~45Hz,例如可以是20Hz、25Hz、30Hz、32Hz、34Hz、36Hz、38Hz、40Hz、42Hz、44Hz或45Hz,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the centrifugal washing has a centrifugal frequency of 20 to 45 Hz, for example, 20 Hz, 25 Hz, 30 Hz, 32 Hz, 34 Hz, 36 Hz, 38 Hz, 40 Hz, 42 Hz, 44 Hz or 45 Hz, but is not limited to the listed values, and other unlisted values within the range are also applicable.
可选地,所述离心洗涤后,所述中间体材料的含水量为10wt%~20wt%,例如可以是10wt%、11wt%、12wt%、13wt%、14wt%、15wt%、16wt%、17wt%、18wt%、19wt%或20wt%,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, after the centrifugal washing, the water content of the intermediate material is 10wt% to 20wt%, for example, it can be 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 16wt%, 17wt%, 18wt%, 19wt% or 20wt%, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请无需采用干燥装置对中间体材料进行干燥处理,避免了中间体材料(例如掺杂有铝和氟的碳酸钴材料)干燥过程中团聚问题;并且采用离心洗涤的方式调控中间体材料的含水量后,直接进回转窑煅烧分解,由于中间体材料 在离心洗涤过程中未能团死,因此在高温分解过程中,大量的水蒸气在短时间内突然急剧膨胀逸出破坏颗粒间软团聚,有利于细小颗粒的形成减少团聚。同时制备流程中省去了干燥阶段,缩短了工艺流程。The present invention does not need to use a drying device to dry the intermediate material, thus avoiding the problem of agglomeration of the intermediate material (such as cobalt carbonate material doped with aluminum and fluorine) during the drying process; and after adjusting the water content of the intermediate material by centrifugal washing, the intermediate material is directly fed into a rotary kiln for calcination and decomposition. The particles are not agglomerated during the centrifugal washing process, so during the high-temperature decomposition process, a large amount of water vapor suddenly expands and escapes in a short period of time to destroy the soft agglomeration between particles, which is conducive to the formation of fine particles and reduces agglomeration. At the same time, the drying stage is omitted in the preparation process, shortening the process.
本申请限定了离心洗涤后中间体材料的含水量为10wt%~20wt%,当含水量过低,由于水蒸气量不够,破坏颗粒团聚的能力减弱;当含水量过高,由于易粘在回转窑窑壁上,导致受热不均匀。同时,选用50~70℃的纯水进行离心洗涤的原因有利于去除体系中氯或硫等杂质。The present application defines the water content of the intermediate material after centrifugal washing as 10wt% to 20wt%. When the water content is too low, the ability to destroy particle agglomeration is weakened due to insufficient water vapor; when the water content is too high, it is easy to stick to the wall of the rotary kiln, resulting in uneven heating. At the same time, the reason for selecting 50-70℃ pure water for centrifugal washing is to facilitate the removal of impurities such as chlorine or sulfur in the system.
可选地,所述烧结包括依次进行的一段烧结、二段烧结和三段烧结。Optionally, the sintering includes one-stage sintering, two-stage sintering and three-stage sintering performed sequentially.
本申请中一段烧结的主要目的是除去含水量为10wt%~20wt%中间体材料中的水分,同时产生的大量水蒸气能够有效破坏颗粒间的团聚;二段烧结的主要目的是进行反应,即中间体材料反应转变为四氧化三钴;三段烧结的主要目的是对四氧化三钴的晶型度等方面的调控。In the present application, the main purpose of the first-stage sintering is to remove the moisture in the intermediate material with a water content of 10wt% to 20wt%, and the large amount of water vapor generated at the same time can effectively destroy the agglomeration between the particles; the main purpose of the second-stage sintering is to react, that is, the intermediate material reacts to be converted into cobalt tetroxide; the main purpose of the third-stage sintering is to regulate the crystallinity of cobalt tetroxide and other aspects.
可选地,所述一段烧结的温度为120~200℃,例如可以是120℃、130℃、140℃、150℃、160℃、170℃、180℃、190℃或200℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the temperature of the first sintering stage is 120-200°C, for example, it can be 120°C, 130°C, 140°C, 150°C, 160°C, 170°C, 180°C, 190°C or 200°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述一段烧结的时间为2~3h,例如可以是2h、2.2h、2.4h、2.6h、2.8h或3h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述一段烧结的升温速率为1~5℃/min,例如可以是1℃/min、1.5℃/min、2℃/min、2.5℃/min、3℃/min、3.5℃/min、4℃/min、4.5℃/min或5℃/min,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the heating rate of the first sintering stage is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述二段烧结的温度为350~450℃,例如可以是350℃、360℃、 370℃、380℃、390℃、400℃、410℃、420℃、430℃、440℃或450℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the temperature of the second stage sintering is 350-450°C, for example, 350°C, 360°C, 370°C, 380°C, 390°C, 400°C, 410°C, 420°C, 430°C, 440°C or 450°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述二段烧结的时间为2~3h,例如可以是2h、2.2h、2.4h、2.6h、2.8h或3h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the second-stage sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述二段烧结的升温速率为1~5℃/min,例如可以是1℃/min、1.5℃/min、2℃/min、2.5℃/min、3℃/min、3.5℃/min、4℃/min、4.5℃/min或5℃/min,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the heating rate of the second-stage sintering is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述三段烧结的温度为650~800℃,例如可以是650℃、670℃、690℃、700℃、720℃、740℃、760℃、780℃或800℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the temperature of the three-stage sintering is 650-800°C, for example, it can be 650°C, 670°C, 690°C, 700°C, 720°C, 740°C, 760°C, 780°C or 800°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述三段烧结的时间为2~3h,例如可以是2h、2.2h、2.4h、2.6h、2.8h或3h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the three-stage sintering time is 2 to 3 hours, for example, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours or 3 hours, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
可选地,所述三段烧结的升温速率为1~5℃/min,例如可以是1℃/min、1.5℃/min、2℃/min、2.5℃/min、3℃/min、3.5℃/min、4℃/min、4.5℃/min或5℃/min,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Optionally, the heating rate of the three-stage sintering is 1 to 5°C/min, for example, it can be 1°C/min, 1.5°C/min, 2°C/min, 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
本申请分别限定了一段烧结的温度为120~200℃,二段烧结的温度为350~450℃,三段烧结的温度为650~800℃,这是由于在一段烧结,含水量充分转变成水蒸气;二段烧结区域发生碳酸钴到四氧化三钴的相转变;三段烧结可使四氧化三钴的晶型结构更加完整,从而进一步提升铝氟共掺杂四氧化三钴材 料的结构稳定性。此外,一段烧结、二段烧结和三段烧结的时间和升温速率均可以相同,也可以不同。The present application specifies that the temperature of the first sintering is 120-200°C, the temperature of the second sintering is 350-450°C, and the temperature of the third sintering is 650-800°C. This is because in the first sintering, the water content is fully converted into water vapor; the phase transition from cobalt carbonate to cobalt tetroxide occurs in the second sintering area; the third sintering can make the crystalline structure of cobalt tetroxide more complete, thereby further improving the aluminum-fluorine co-doped cobalt tetroxide material. In addition, the time and heating rate of the first stage sintering, the second stage sintering and the third stage sintering can be the same or different.
第三方面,本申请提供了一种钴酸锂正极材料,所述钴酸锂正极材料包括第一方面所述的铝氟共掺杂四氧化三钴。In a third aspect, the present application provides a lithium cobalt oxide positive electrode material, wherein the lithium cobalt oxide positive electrode material comprises the aluminum-fluorine co-doped cobalt oxide described in the first aspect.
第四方面,本申请提供的了一种锂离子电池,所述锂离子电池包括第三方面所述的钴酸锂正极材料。In a fourth aspect, the present application provides a lithium-ion battery, wherein the lithium-ion battery comprises the lithium cobalt oxide positive electrode material described in the third aspect.
与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of this application are:
本申请提供的铝氟共掺杂四氧化三钴中铝和氟均匀分布,由其制备得到的钴酸锂材料通过铝和氟的协同作用,可以减小脱嵌锂过程中晶体尺寸的变化,降低晶格应力,提升结构稳定性;并且能够抵抗电解液中氢氟酸的侵蚀,具有优异的循环稳定性和热稳定性,从而进一步提升锂电池的电化学性能。The aluminum and fluorine are evenly distributed in the aluminum-fluorine co-doped cobalt tetroxide provided in the present application. The lithium cobalt oxide material prepared therefrom can reduce the change in crystal size during lithium insertion and extraction, reduce lattice stress, and improve structural stability through the synergistic effect of aluminum and fluorine; and can resist the corrosion of hydrofluoric acid in the electrolyte, and has excellent cycle stability and thermal stability, thereby further improving the electrochemical performance of the lithium battery.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent upon reading and understanding the drawings and detailed description.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本文技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本文的技术方案,并不构成对本文技术方案的限制。The accompanying drawings are used to provide further understanding of the technical solution of this article and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of this article and do not constitute a limitation on the technical solution of this article.
图1为本申请实施例1提供的中间体材料的SEM图。FIG. 1 is a SEM image of the intermediate material provided in Example 1 of the present application.
图2为本申请实施例1提供的中间体材料的SEM图。FIG. 2 is a SEM image of the intermediate material provided in Example 1 of the present application.
图3为本申请实施例2提供的铝氟共掺杂四氧化三钴SEM图。FIG3 is a SEM image of aluminum-fluorine co-doped cobalt tetroxide provided in Example 2 of the present application.
图4为本申请实施例2提供的铝氟共掺杂四氧化三钴的SEM图。FIG. 4 is a SEM image of aluminum-fluorine co-doped cobalt tetroxide provided in Example 2 of the present application.
图5为本申请实施例3提供的中间体材料的截面SEM图。FIG5 is a cross-sectional SEM image of the intermediate material provided in Example 3 of the present application.
图6为本申请实施例3提供的中间体材料的截面SEM图。FIG6 is a cross-sectional SEM image of the intermediate material provided in Example 3 of the present application.
具体实施方式 Detailed ways
下面通过具体实施方式来进一步说明本申请的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本申请,不应视为对本申请的具体限制。The technical solution of the present application is further described below through specific implementation methods. Those skilled in the art should understand that the embodiments are only to help understand the present application and should not be regarded as specific limitations of the present application.
实施例1Example 1
本实施例提供了一种铝氟共掺杂四氧化三钴的制备方法,所述制备方法包括:This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
(1)将氯化钴、十八水硫酸铝和去离子水混合配制得到铝钴混合溶液,铝钴混合溶液中钴浓度为2mol/L,铝和钴的质量比为0.01;将氟化钠和去离子水混合配制得到氟浓度为0.5mol/L的氟溶液;将碳酸氢铵和去离子水混合配制得到浓度为2mol/L的沉淀剂溶液;(1) mixing cobalt chloride, aluminum sulfate 18hydrate and deionized water to obtain an aluminum-cobalt mixed solution, wherein the cobalt concentration in the aluminum-cobalt mixed solution is 2 mol/L, and the mass ratio of aluminum to cobalt is 0.01; mixing sodium fluoride and deionized water to obtain a fluorine solution with a fluorine concentration of 0.5 mol/L; and mixing ammonium bicarbonate and deionized water to obtain a precipitant solution with a concentration of 2 mol/L;
(2)向反应釜中加入浓度为1mol/L的碳酸氢铵溶液作为底液,底液的体积占反应釜体积的0.4,随后将反应釜内的温度升高至46℃;(2) adding a 1 mol/L ammonium bicarbonate solution as a base liquid to the reactor, the volume of the base liquid accounting for 0.4 of the volume of the reactor, and then raising the temperature in the reactor to 46° C.;
(3)将反应釜内搅拌转速调至20Hz后,将铝钴混合溶液、氟溶液和沉淀剂溶剂并流注入反应釜内,其中铝钴混合溶液的流量为25L/h,氟溶液按照铝和氟的摩尔比为1进料,沉淀剂溶液按照碳酸根与氯化钴的摩尔比为2.2进料,直至装满反应釜,停止进料及搅拌,静置后抽取上层清液;(3) After adjusting the stirring speed in the reactor to 20 Hz, the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solvent are injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 25 L/h, the fluorine solution is fed at a molar ratio of aluminum to fluorine of 1, and the precipitant solution is fed at a molar ratio of carbonate to cobalt chloride of 2.2, until the reactor is full, stop feeding and stirring, let it stand and extract the supernatant;
(4)重复步骤(3)的操作直至反应釜内生成物的D50涨至9.5μm,将反应釜内1/2的物料转移至另一个反应釜内,完成一次分釜过程;(4) Repeat step (3) until the D50 of the product in the reactor rises to 9.5 μm, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
(5)两个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨至15μm,分别将两个反应釜内1/2物料转移至另外两个反应釜内,完成二次分釜过程;(5) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15 μm, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
(6)四个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨至19μm,反应结束得到中间体材料;(6) Repeat the operation of step (3) in four reactors until the D50 of the product in the reactor rises to 19 μm, and the reaction is completed to obtain the intermediate material;
(7)采用温度为50℃的纯水对中间体材料进行离心洗涤,得到含水量为 15wt%的中间体材料,其中,离心洗涤所用离心机的频率为35Hz;(7) The intermediate material was centrifuged and washed with pure water at a temperature of 50°C to obtain a water content of 15wt% of the intermediate material, wherein the frequency of the centrifuge used for centrifugal washing is 35Hz;
(8)对含水量为15wt%的中间体材料依次进行温度为150℃的一段烧结,400℃的二段烧结和温度为750℃的三段烧结,得到铝氟共掺杂四氧化三钴,其中,一段烧结、二段烧结和三段烧结的时间均为2.5h。(8) The intermediate material with a water content of 15 wt% is subjected to a first-stage sintering at a temperature of 150°C, a second-stage sintering at a temperature of 400°C and a third-stage sintering at a temperature of 750°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
本实施例制备得到的铝氟共掺杂四氧化三钴,其结构式为Co2.94Al0.06F0.06O3.94,粒度D50为19.12μm,振实密度为2.59g/cm3,松装密度为2.1g/cm3,比表面积为3.74m2/g;其中,钴的百分含量为46.6wt%,铝的百分含量为0.45wt%,氟的百分含量为0.32wt%。The aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.94 Al 0.06 F 0.06 O 3.94 , a particle size D50 of 19.12 μm, a tap density of 2.59 g/cm 3 , an apparent density of 2.1 g/cm 3 , and a specific surface area of 3.74 m 2 /g; wherein the percentage of cobalt is 46.6 wt %, the percentage of aluminum is 0.45 wt %, and the percentage of fluorine is 0.32 wt %.
对本实施例中的中间体材料进行扫描电子显微镜测试,如图1和图2所示,本实施例制备得到的中间体材料颗粒尺寸均匀,且粒径较大,表面光滑,无富集的铝片存在。The intermediate material in this example was tested by scanning electron microscopy. As shown in FIG. 1 and FIG. 2 , the intermediate material prepared in this example has uniform particle size, large particle size, smooth surface, and no enriched aluminum flakes.
实施例2Example 2
本实施例提供了一种铝氟共掺杂四氧化三钴的制备方法,所述制备方法包括:This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
(1)将硫酸钴、十八水硫酸铝和去离子水混合配制得到铝钴混合溶液,铝钴混合溶液中钴浓度为1.5mol/L,铝和钴的质量比为0.008;将氟化钾和去离子水混合配制得到氟浓度为1mol/L的氟溶液;将碳酸铵和去离子水混合配制得到浓度为3mol/L的沉淀剂溶液;(1) mixing cobalt sulfate, aluminum sulfate 18hydrate and deionized water to obtain an aluminum-cobalt mixed solution, wherein the cobalt concentration in the aluminum-cobalt mixed solution is 1.5 mol/L, and the mass ratio of aluminum to cobalt is 0.008; mixing potassium fluoride and deionized water to obtain a fluorine solution with a fluorine concentration of 1 mol/L; and mixing ammonium carbonate and deionized water to obtain a precipitant solution with a concentration of 3 mol/L;
(2)向反应釜中加入浓度为1mol/L的碳酸铵溶液作为底液,底液的体积占反应釜体积的0.5,将反应釜内的温度升高至35℃,反应釜内搅拌转速调至30Hz后,将铝钴混合溶液、氟溶液和沉淀剂溶剂并流注入反应釜内,其中铝钴混合溶液的流量为35L/h,氟溶液按照铝和氟的摩尔比为0.5进料,沉淀剂溶液按照碳酸根与硫酸钴的摩尔比为3进料,直至生成物的D50涨至4.5μm,反应 结束得到中间体材料;(2) adding a 1 mol/L ammonium carbonate solution as a base liquid to the reactor, the volume of the base liquid accounting for 0.5 of the volume of the reactor, raising the temperature in the reactor to 35°C, adjusting the stirring speed in the reactor to 30 Hz, and then injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solvent into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 35 L/h, the fluorine solution is fed at a molar ratio of aluminum to fluorine of 0.5, and the precipitant solution is fed at a molar ratio of carbonate to cobalt sulfate of 3, until the D50 of the product rises to 4.5 μm, and the reaction is continued. The intermediate material is obtained at the end;
(3)采用温度为60℃的纯水对中间体材料进行离心洗涤,得到含水量为20wt%的中间体材料,其中,离心洗涤所用离心机的频率为45Hz;(3) centrifugally washing the intermediate material with pure water at a temperature of 60° C. to obtain an intermediate material with a water content of 20 wt %, wherein the frequency of the centrifuge used for the centrifugal washing is 45 Hz;
(4)对含水量为20wt%的中间体材料依次进行温度为200℃的一段烧结,350℃的二段烧结和温度为650℃的三段烧结,得到铝氟共掺杂四氧化三钴,其中,一段烧结、二段烧结和三段烧结的时间均为2.5h。(4) The intermediate material with a water content of 20 wt% is subjected to a first-stage sintering at a temperature of 200°C, a second-stage sintering at a temperature of 350°C and a third-stage sintering at a temperature of 650°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
本实施例制备得到的铝氟共掺杂四氧化三钴,其结构式为Co2.952Al0.048F0.024O3.976,粒度D50为4.48μm,振实密度为2.18g/cm3,松装密度为1.1g/cm3,比表面积为3m2/g;其中,钴的百分含量为47.1wt%,铝的百分含量为0.36wt%,氟的百分含量为0.13wt%。The aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.952 Al 0.048 F 0.024 O 3.976 , a particle size D50 of 4.48 μm, a tap density of 2.18 g/cm 3 , an apparent density of 1.1 g/cm 3 , and a specific surface area of 3 m 2 /g; wherein the percentage of cobalt is 47.1 wt %, the percentage of aluminum is 0.36 wt %, and the percentage of fluorine is 0.13 wt %.
对本实施例中的铝氟共掺杂四氧化三钴进行扫描电子显微镜测试,如图3和图4所示,本实施例得到的铝氟共掺杂四氧化三钴粒径较小层,且觉有较好分散性,无团聚行为。The aluminum-fluorine co-doped cobalt oxide in this embodiment was tested by scanning electron microscope. As shown in FIG3 and FIG4 , the aluminum-fluorine co-doped cobalt oxide obtained in this embodiment has a smaller particle size, better dispersion, and no agglomeration behavior.
实施例3Example 3
本实施例提供了一种铝氟共掺杂四氧化三钴的制备方法,所述制备方法包括:This embodiment provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
(1)将硝酸钴、十八水硫酸铝和去离子水混合配制得到铝钴混合溶液,铝钴混合溶液中钴浓度为1mol/L,铝和钴的质量比为0.0165;将氟化铵和去离子水混合配制得到氟浓度为0.8mol/L的氟溶液;将碳酸钠和去离子水混合配制得到浓度为2.5mol/L的沉淀剂溶液;(1) mixing cobalt nitrate, aluminum sulfate 18hydrate and deionized water to obtain an aluminum-cobalt mixed solution, wherein the cobalt concentration in the aluminum-cobalt mixed solution is 1 mol/L, and the mass ratio of aluminum to cobalt is 0.0165; mixing ammonium fluoride and deionized water to obtain a fluorine solution with a fluorine concentration of 0.8 mol/L; and mixing sodium carbonate and deionized water to obtain a precipitant solution with a concentration of 2.5 mol/L;
(2)向反应釜中加入浓度为1mol/L的碳酸钠溶液作为底液,底液的体积占反应釜体积的0.3,随后将反应釜内的温度升高至48℃;(2) adding a 1 mol/L sodium carbonate solution as a base liquid to the reactor, the volume of the base liquid accounting for 0.3 of the volume of the reactor, and then raising the temperature in the reactor to 48° C.;
(3)将反应釜内搅拌转速调至28Hz后,将铝钴混合溶液、氟溶液和沉淀 剂溶剂并流注入反应釜内,其中铝钴混合溶液的流量为7L/h,氟溶液按照铝和氟的摩尔比为2进料,沉淀剂溶液按照碳酸根与硝酸钴的摩尔比为2.5进料,直至装满反应釜,停止进料及搅拌,静置后抽取上层清液;(3) After adjusting the stirring speed in the reactor to 28 Hz, the aluminum-cobalt mixed solution, fluorine solution and precipitate were added. The precipitant solvent is injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 7 L/h, the fluorine solution is fed at a molar ratio of aluminum to fluorine of 2, and the precipitant solution is fed at a molar ratio of carbonate to cobalt nitrate of 2.5, until the reactor is filled, the feeding and stirring are stopped, and the supernatant is extracted after standing;
(4)重复步骤(3)的操作直至反应釜内生成物的D50涨至10μm,将反应釜内1/2的物料转移至另一个反应釜内,完成一次分釜过程;(4) Repeat step (3) until the D50 of the product in the reactor rises to 10 μm, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
(5)两个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨至15.5μm,分别将两个反应釜内1/2物料转移至另外两个反应釜内,完成二次分釜过程;(5) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15.5 μm, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
(6)四个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨至18μm,反应结束得到中间体材料;(6) Repeat the operation of step (3) in four reactors until the D50 of the product in the reactor rises to 18 μm, and the reaction is completed to obtain the intermediate material;
(7)采用温度为70℃的纯水对中间体材料进行离心洗涤,得到含水量为10wt%的中间体材料,其中,离心洗涤所用离心机的频率为40Hz;(7) centrifugally washing the intermediate material with pure water at a temperature of 70° C. to obtain an intermediate material with a water content of 10 wt %, wherein the frequency of the centrifuge used for the centrifugal washing is 40 Hz;
(8)对含水量为10wt%的中间体材料依次进行温度为120℃的一段烧结,450℃的二段烧结和温度为800℃的三段烧结,得到铝氟共掺杂四氧化三钴,其中,一段烧结、二段烧结和三段烧结的时间均为2.5h。(8) The intermediate material with a water content of 10 wt% is subjected to a first-stage sintering at a temperature of 120°C, a second-stage sintering at a temperature of 450°C and a third-stage sintering at a temperature of 800°C in sequence to obtain aluminum-fluorine co-doped cobalt tetroxide, wherein the time for the first-stage sintering, the second-stage sintering and the third-stage sintering is 2.5 h.
本实施例制备得到的铝氟共掺杂四氧化三钴,其结构式为Co2.903Al0.097F0.194O3.806,粒度D50为18.16μm,振实密度为2.23g/cm3,松装密度为1.99g/cm3,比表面积为3.56m2/g;其中,钴的百分含量为46.9wt%,铝的百分含量为0.77wt%,氟的百分含量为1.08wt%。The aluminum-fluorine co-doped cobalt oxide prepared in this embodiment has a structural formula of Co 2.903 Al 0.097 F 0.194 O 3.806 , a particle size D50 of 18.16 μm, a tap density of 2.23 g/cm 3 , an apparent density of 1.99 g/cm 3 , and a specific surface area of 3.56 m 2 /g; wherein the percentage of cobalt is 46.9wt%, the percentage of aluminum is 0.77wt%, and the percentage of fluorine is 1.08wt%.
对本实施例中的中间体材料进行扫描电子显微镜测试,如图5和图6所示,本实施例制备得到的中间体材料截面光滑,组成均一,无空洞,无铝富集现象。The intermediate material in this embodiment was tested by scanning electron microscope. As shown in FIG. 5 and FIG. 6 , the intermediate material prepared in this embodiment has a smooth cross section, a uniform composition, no voids, and no aluminum enrichment.
对比例1Comparative Example 1
本对比例与实施例1的区别在于,步骤(1)中省去氟溶液的配制,步骤(3) 中省去将氟溶液注入反应釜的过程,其余工艺参数和操作条件与实施例1相同。The difference between this comparative example and Example 1 is that the preparation of the fluorine solution is omitted in step (1), and step (3) The process of injecting the fluorine solution into the reactor is omitted, and the other process parameters and operating conditions are the same as those in Example 1.
对比例2Comparative Example 2
本对比例与实施例1的区别在于,步骤(1)中采用配制钴溶液代替配制铝钴溶液的过程,步骤(3)中将钴溶液、氟溶液和沉淀剂溶液并流注入反应釜的过程,其余工艺参数和操作条件与实施例1相同。The difference between this comparative example and Example 1 is that in step (1), a cobalt solution is prepared instead of an aluminum-cobalt solution, and in step (3), the cobalt solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel. The other process parameters and operating conditions are the same as those in Example 1.
对比例3Comparative Example 3
本对比例提供了一种铝氟共掺杂四氧化三钴的制备方法,所述制备方法包括:This comparative example provides a method for preparing aluminum-fluorine co-doped cobalt oxide, the preparation method comprising:
(1)将氯化钴、十八水硫酸铝和去离子水混合配制得到铝钴混合溶液,铝钴混合溶液中钴浓度为2mol/L,铝和钴的质量比为0.01;将碳酸氢铵和去离子水混合配制得到浓度为2mol/L的沉淀剂溶液;(1) mixing cobalt chloride, aluminum sulfate 18hydrate and deionized water to obtain an aluminum-cobalt mixed solution, wherein the cobalt concentration in the aluminum-cobalt mixed solution is 2 mol/L, and the mass ratio of aluminum to cobalt is 0.01; mixing ammonium bicarbonate and deionized water to obtain a precipitant solution with a concentration of 2 mol/L;
(2)向反应釜中加入浓度为1mol/L的碳酸氢铵溶液作为底液,底液的体积占反应釜体积的0.4,随后将反应釜内的温度升高至46℃;(2) adding a 1 mol/L ammonium bicarbonate solution as a base liquid to the reactor, the volume of the base liquid accounting for 0.4 of the volume of the reactor, and then raising the temperature in the reactor to 46° C.;
(3)将反应釜内搅拌转速调至20Hz后,将铝钴混合溶液和沉淀剂溶剂并流注入反应釜内,其中铝钴混合溶液的流量为25L/h,沉淀剂溶液按照碳酸根与氯化钴的摩尔比为2.2进料,直至装满反应釜,停止进料及搅拌,静置后抽取上层清液;(3) After adjusting the stirring speed in the reactor to 20 Hz, the aluminum-cobalt mixed solution and the precipitant solvent are injected into the reactor in parallel, wherein the flow rate of the aluminum-cobalt mixed solution is 25 L/h, and the precipitant solution is fed according to a molar ratio of carbonate to cobalt chloride of 2.2 until the reactor is full, and the feeding and stirring are stopped, and the supernatant is extracted after standing;
(4)重复步骤(3)的操作直至反应釜内生成物的D50涨至9.5μm,将反应釜内1/2的物料转移至另一个反应釜内,完成一次分釜过程;(4) Repeat step (3) until the D50 of the product in the reactor rises to 9.5 μm, and transfer 1/2 of the material in the reactor to another reactor to complete a split reactor process;
(5)两个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨至15μm,分别将两个反应釜内1/2物料转移至另外两个反应釜内,完成二次分釜过程;(5) Repeat step (3) in both reactors until the D50 of the product in the reactor rises to 15 μm, and transfer 1/2 of the material in the two reactors to the other two reactors to complete the secondary separation process;
(6)四个反应釜均重复步骤(3)的操作,直至反应釜内生成物的D50涨 至19μm,反应结束得到中间体材料;(6) Repeat step (3) for all four reactors until the D50 of the product in the reactor rises. to 19 μm, the reaction is completed and the intermediate material is obtained;
(7)采用温度为50℃的纯水对中间体材料进行离心洗涤,得到含水量为15wt%的中间体材料,其中,离心洗涤所用离心机的频率为35Hz;(7) centrifugally washing the intermediate material with pure water at a temperature of 50° C. to obtain an intermediate material with a water content of 15 wt %, wherein the frequency of the centrifuge used for the centrifugal washing is 35 Hz;
(8)火法煅烧掺杂氟元素的过程:将中间体材料于烘箱中,120℃加热12h得到干燥完的中间体材料粉末。将中间体材料粉末与氟化锂充分混合,依次进行温度为200℃的一段烧结,350℃的二段烧结和温度为650℃的三段烧结,其中,一段烧结、二段烧结和三段烧结的时间均为2.5h,得到结构式为Co2.94Al0.06F0.06O3.94的铝氟共掺杂四氧化三钴。(8) The process of calcining the doped fluorine element by pyrometallurgy: The intermediate material is heated in an oven at 120°C for 12 hours to obtain a dried intermediate material powder. The intermediate material powder is fully mixed with lithium fluoride, and then sintered in one stage at 200°C, two stages at 350°C, and three stages at 650°C. The time for the first stage, the second stage, and the third stage is 2.5 hours to obtain aluminum-fluorine co-doped cobalt oxide with a structural formula of Co 2.94 Al 0.06 F 0.06 O 3.94 .
将实施例1-3和对比例1-3中的掺杂铝和/或氟的四氧化三钴材料与碳酸锂按照Li:Co的摩尔比为1.05均匀混合,置于推板窑中进行于950℃高温固相烧结12h得到钴酸锂正极材料,并对其电化学性能进行测试。电化学性能测试具体步骤:按照质量比8:1:1称取一定量的钴酸锂正极材料、聚偏氟乙烯(PVDF)和乙炔黑,将三者置于玛瑙研钵中均匀混合后滴加N-甲基-2-吡咯烷酮(NMP)制成均匀浆料。将浆料均匀涂于铝箔表面,真空干燥,冲成圆形正极极片。之后,使用金属锂为负极,在手套箱中组成CR2025纽扣电池。采用CT2001A型蓝电测试系统进行电性能测试,测试电压范围为3.0~4.55V,电流密度1C=200mA g-1The cobalt oxide material doped with aluminum and/or fluorine in Examples 1-3 and Comparative Examples 1-3 was uniformly mixed with lithium carbonate at a molar ratio of Li:Co of 1.05, placed in a push plate kiln for high-temperature solid-phase sintering at 950°C for 12 hours to obtain a lithium cobalt oxide positive electrode material, and its electrochemical properties were tested. Specific steps for electrochemical performance test: a certain amount of lithium cobalt oxide positive electrode material, polyvinylidene fluoride (PVDF) and acetylene black were weighed according to a mass ratio of 8:1:1, the three were placed in an agate mortar and uniformly mixed, and N-methyl-2-pyrrolidone (NMP) was added dropwise to make a uniform slurry. The slurry was evenly applied to the surface of the aluminum foil, vacuum dried, and punched into a circular positive electrode sheet. Afterwards, metallic lithium was used as the negative electrode to form a CR2025 button battery in a glove box. The electrical performance test was carried out using a CT2001A blue electric test system, with a test voltage range of 3.0 to 4.55V and a current density of 1C = 200mA g -1 .
实施例1-3和对比例1-3中的掺杂铝和/或氟的四氧化三钴材料制备得到的锂离子电池进行性能测试,结果见表1。The performance of lithium-ion batteries prepared from the cobalt tetroxide materials doped with aluminum and/or fluorine in Examples 1-3 and Comparative Examples 1-3 was tested, and the results are shown in Table 1.
表1

Table 1

由表1的数据分析可得:实例1-3在常温和高温下具有较高的首圈放电容量和容量保持率。From the data analysis of Table 1, it can be seen that Examples 1-3 have higher first-cycle discharge capacity and capacity retention rate at room temperature and high temperature.
对比例1的样品,由于不存在氟元素,在高温循环过程中,其可逆容量快速下降,高温循环稳定性差。The sample of Comparative Example 1, due to the absence of fluorine element, has a rapid decrease in reversible capacity during high-temperature cycling and poor high-temperature cycling stability.
对比例2的样品,由于不存在铝元素,可提供变价的钴占比增多,故首圈放电容量略有提升,但缺少铝对结构的固定作用,常温循环稳定性较差。For the sample of Comparative Example 2, since there is no aluminum element, the proportion of cobalt that can provide valence change is increased, so the first-cycle discharge capacity is slightly improved, but the lack of aluminum's fixing effect on the structure leads to poor room temperature cycle stability.
对比例3与实施例1相比,常温和高温循环稳定性略差,主要是因为固相掺杂的方式不易实现元素的均匀掺杂,导致掺杂效果减弱。 Compared with Example 1, the room temperature and high temperature cycle stability of Comparative Example 3 is slightly worse, mainly because it is difficult to achieve uniform doping of elements by the solid phase doping method, resulting in a weakened doping effect.
申请人声明,以上所述仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,均落在本申请的保护范围和公开范围之内。 The applicant declares that the above is only a specific implementation method of the present application, but the protection scope of the present application is not limited thereto. Technical personnel in the relevant technical field should understand that any changes or substitutions that can be easily thought of by technical personnel in the relevant technical field within the technical scope disclosed in the present application are within the protection scope and disclosure scope of the present application.

Claims (13)

  1. 一种铝氟共掺杂四氧化三钴,其中,所述铝氟共掺杂四氧化三钴的结构式为Co3-xAlxFyO4-y,其中,0.048≤x≤0.105,0.024≤y≤0.21。Aluminum-fluorine co-doped cobalt oxide, wherein the structural formula of the aluminum-fluorine co-doped cobalt oxide is Co 3-x Al x F y O 4-y , wherein 0.048≤x≤0.105, 0.024≤y≤0.21.
  2. 根据权利要求1所述的铝氟共掺杂四氧化三钴,其中,x:y为0.5~2;The aluminum-fluorine co-doped cobalt oxide according to claim 1, wherein x:y is 0.5 to 2;
    所述铝氟共掺杂四氧化三钴的粒度为2~20μm;The particle size of the aluminum-fluorine co-doped cobalt oxide is 2 to 20 μm;
    所述铝氟共掺杂四氧化三钴的比表面积为2~5.5m2/g;The specific surface area of the aluminum-fluorine co-doped cobalt oxide is 2 to 5.5 m 2 /g;
    所述铝氟共掺杂四氧化三钴的振实密度为1.5~3g/cm3The tap density of the aluminum-fluorine co-doped cobalt oxide is 1.5 to 3 g/cm 3 ;
    所述铝氟共掺杂四氧化三钴的松装密度为0.8~2.2g/cm3The bulk density of the aluminum-fluorine co-doped cobalt oxide is 0.8-2.2 g/cm 3 .
  3. 一种权利要求1或2所述的铝氟共掺杂四氧化三钴的制备方法,其中,所述制备方法包括:A method for preparing aluminum-fluorine co-doped cobalt oxide according to claim 1 or 2, wherein the preparation method comprises:
    将铝钴混合溶液、氟溶液和沉淀剂溶液并流注入反应釜内,在注入的过程中进行反应生成中间体材料,随后对所述中间体材料进行烧结得到所述铝氟共掺杂四氧化三钴。The aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, reacted during the injection process to generate an intermediate material, and then the intermediate material is sintered to obtain the aluminum-fluorine co-doped cobalt tetroxide.
  4. 根据权利要求3所述的制备方法,其中,所述制备方法还包括:分别配制所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液;The preparation method according to claim 3, wherein the preparation method further comprises: preparing the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution respectively;
    将钴源、铝源和溶剂混合配制得到所述铝钴混合溶液;Mixing a cobalt source, an aluminum source and a solvent to obtain the aluminum-cobalt mixed solution;
    将氟源和溶剂混合配制得到所述氟溶液;Mixing a fluorine source and a solvent to obtain the fluorine solution;
    将沉淀剂和溶剂混合配制得到所述沉淀剂溶液;Mixing a precipitant and a solvent to obtain the precipitant solution;
    所述溶剂均包括去离子水。The solvents all include deionized water.
  5. 根据权利要求4所述的制备方法,其中,所述钴源包括氯化钴、硫酸钴或硝酸钴中的任意一种或至少两种的组合;The preparation method according to claim 4, wherein the cobalt source comprises any one or a combination of at least two of cobalt chloride, cobalt sulfate or cobalt nitrate;
    可选地,所述铝钴混合溶液中的钴浓度为0.5~3mol/L;Optionally, the cobalt concentration in the aluminum-cobalt mixed solution is 0.5 to 3 mol/L;
    可选地,所述铝源包括十八水硫酸铝;Optionally, the aluminum source includes aluminum sulfate 18hydrate;
    可选地,所述铝钴混合溶液中铝和钴的质量比为0.008~0.0165。 Optionally, the mass ratio of aluminum to cobalt in the aluminum-cobalt mixed solution is 0.008 to 0.0165.
  6. 根据权利要求4所述的制备方法,其中,所述氟源包括氟化钠、氟化钾、氟化铵或氟化氢铵中的任意一种或至少两种的组合;The preparation method according to claim 4, wherein the fluorine source comprises any one of sodium fluoride, potassium fluoride, ammonium fluoride or ammonium bifluoride, or a combination of at least two thereof;
    可选地,所述氟溶液中的氟浓度为0.5~1mol/L;Optionally, the fluorine concentration in the fluorine solution is 0.5 to 1 mol/L;
  7. 根据权利要求4所述的制备方法,其中,所述沉淀剂溶液中的沉淀剂浓度为2~3mol/L;The preparation method according to claim 4, wherein the concentration of the precipitant in the precipitant solution is 2 to 3 mol/L;
    可选地,所述沉淀剂包括碳酸盐;Optionally, the precipitant comprises a carbonate;
    可选地,所述碳酸盐包括碳酸氢铵、碳酸铵或碳酸钠中的任意一种或至少两种的组合。Optionally, the carbonate includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
  8. 根据权利要求3-7中任一项所述的制备方法,其中,所述铝钴混合溶液以7~35L/h的流量注入所述反应釜内;The preparation method according to any one of claims 3 to 7, wherein the aluminum-cobalt mixed solution is injected into the reactor at a flow rate of 7 to 35 L/h;
    可选地,所述氟溶液以铝和氟的摩尔比为0.5~2的流量注入所述反应釜内;Optionally, the fluorine solution is injected into the reactor at a flow rate of 0.5 to 2 molar ratio of aluminum to fluorine;
    可选地,所述沉淀剂溶液以沉淀剂和钴源的摩尔比为2.2~3的流量注入所述反应釜内;Optionally, the precipitant solution is injected into the reactor at a flow rate of 2.2 to 3 molar ratio of the precipitant to the cobalt source;
    可选地,将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液并流注入所述反应釜之前,向所述反应釜内加入底液;Optionally, before the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution are injected into the reactor in parallel, a bottom liquid is added into the reactor;
    可选地,所述底液的浓度为0.5~3mol/L;Optionally, the concentration of the base solution is 0.5 to 3 mol/L;
    可选地,所述底液的体积占所述反应釜的总体积的0.3~0.6;Optionally, the volume of the bottom liquid accounts for 0.3 to 0.6 of the total volume of the reactor;
    可选地,所述底液包括碳酸盐溶液;Optionally, the base liquid comprises a carbonate solution;
    可选地,所述底液中的碳酸盐包括碳酸氢铵、碳酸铵或碳酸钠中的任意一种或至少两种的组合。Optionally, the carbonate in the base liquid includes any one of ammonium bicarbonate, ammonium carbonate or sodium carbonate, or a combination of at least two of them.
  9. 根据权利要求3-8任一项所述的制备方法,其中,所述中间体材料的制备过程包括:The preparation method according to any one of claims 3 to 8, wherein the preparation process of the intermediate material comprises:
    (1)在搅拌的条件下,将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶 液并流注入所述反应釜,直至装满所述反应釜,停止进料及搅拌,静置后抽取上层清液;(1) under stirring, mixing the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution The liquid is injected into the reactor in parallel until the reactor is full, the feeding and stirring are stopped, and the supernatant is extracted after standing;
    (2)重复步骤(1)的操作直至生成物的D50达到一定值后,将所述反应釜内的部分物料转移至另一个所述反应釜内,完成分釜过程;(2) Repeating the operation of step (1) until the D50 of the product reaches a certain value, transferring part of the material in the reactor to another reactor to complete the reactor separation process;
    (3)分别对各个所述反应釜重复步骤(1)和步骤(2)的操作,直至生成物的D50达到目标粒径,得到所述中间体材料;(3) Repeating the operations of step (1) and step (2) for each of the reaction kettles until the D50 of the product reaches the target particle size, thereby obtaining the intermediate material;
    可选地,将所述反应釜内的1/2物料转移至另一个所述反应釜内,完成分釜过程;Optionally, half of the material in the reactor is transferred to another reactor to complete the reactor separation process;
    可选地,所述生成物的目标粒径D50为18~22μm;Optionally, the target particle size D50 of the product is 18 to 22 μm;
    可选地,所述生成物的D50达到8.5~13μm,进行一次分釜过程,所述生成物的D50达到14~16μm,进行二次分釜过程;随后重复步骤(1)的操作直至生成物的D50达到18~22μm,得到所述中间体材料;Optionally, when the D50 of the product reaches 8.5 to 13 μm, a first separation process is performed, and when the D50 of the product reaches 14 to 16 μm, a second separation process is performed; then, the operation of step (1) is repeated until the D50 of the product reaches 18 to 22 μm, thereby obtaining the intermediate material;
    可选地,所述中间体材料在温度为35~50℃下进行制备;Optionally, the intermediate material is prepared at a temperature of 35 to 50°C;
    可选地,所述搅拌的转速为12~28Hz。Optionally, the stirring speed is 12 to 28 Hz.
  10. 根据权利要求3-8任一项所述的制备方法,其中,所述中间体材料的制备过程包括:The preparation method according to any one of claims 3 to 8, wherein the preparation process of the intermediate material comprises:
    将所述铝钴混合溶液、所述氟溶液和所述沉淀剂溶液并流注入所述反应釜,直至生成物的D50达到目标粒径得到所述中间体材料;Injecting the aluminum-cobalt mixed solution, the fluorine solution and the precipitant solution into the reactor in parallel until the D50 of the product reaches the target particle size to obtain the intermediate material;
    可选地,所述中间体材料的目标粒径D50为3~5μm;Optionally, the target particle size D50 of the intermediate material is 3 to 5 μm;
    可选地,所述中间体材料在温度为35~45℃下进行制备;Optionally, the intermediate material is prepared at a temperature of 35 to 45°C;
    可选地,所述中间体材料在搅拌条件下进行制备;Optionally, the intermediate material is prepared under stirring conditions;
    可选地,所述搅拌的转速为30~50Hz。Optionally, the stirring speed is 30 to 50 Hz.
  11. 根据权利要求3-10任一项所述的制备方法,其中,对所述中间体材料进 行离心洗涤,随后进行所述烧结得到所述铝氟共掺杂四氧化三钴;The preparation method according to any one of claims 3 to 10, wherein the intermediate material is subjected to Perform centrifugal washing, and then perform sintering to obtain the aluminum-fluorine co-doped cobalt tetroxide;
    可选地,所述离心洗涤所采用的洗涤水包括温度为50~70℃的纯水;Optionally, the washing water used in the centrifugal washing includes pure water at a temperature of 50 to 70°C;
    可选地,所述离心洗涤的离心频率为20~45Hz;Optionally, the centrifugal washing has a centrifugal frequency of 20 to 45 Hz;
    可选地,所述离心洗涤后,所述中间体材料的含水量为10~20wt%;Optionally, after the centrifugal washing, the water content of the intermediate material is 10 to 20 wt %;
    可选地,所述烧结包括依次进行的一段烧结、二段烧结和三段烧结;Optionally, the sintering includes one-stage sintering, two-stage sintering and three-stage sintering performed sequentially;
    可选地,所述一段烧结的温度为120~200℃;Optionally, the temperature of the first stage sintering is 120-200°C;
    可选地,所述一段烧结的时间为2~3h;Optionally, the sintering time is 2 to 3 hours;
    可选地,所述一段烧结的升温速率为1~5℃/min;Optionally, the heating rate of the first stage sintering is 1 to 5°C/min;
    可选地,所述二段烧结的温度为350~450℃;Optionally, the temperature of the second stage sintering is 350-450°C;
    可选地,所述二段烧结的时间为2~3h;Optionally, the second stage sintering time is 2 to 3 hours;
    可选地,所述二段烧结的升温速率为1~5℃/min;Optionally, the heating rate of the second-stage sintering is 1 to 5°C/min;
    可选地,所述三段烧结的温度为650~800℃;Optionally, the temperature of the three-stage sintering is 650-800°C;
    可选地,所述三段烧结的时间为2~3h;Optionally, the three-stage sintering time is 2 to 3 hours;
    可选地,所述三段烧结的升温速率为1~5℃/min。Optionally, the heating rate of the three-stage sintering is 1-5°C/min.
  12. 一种钴酸锂正极材料,其中,所述钴酸锂正极材料包括权利要求1或2所述的铝氟共掺杂四氧化三钴。A lithium cobalt oxide positive electrode material, wherein the lithium cobalt oxide positive electrode material comprises the aluminum-fluorine co-doped cobalt oxide according to claim 1 or 2.
  13. 一种锂离子电池,其中,所述锂离子电池包括权利要求12所述的钴酸锂正极材料。 A lithium-ion battery, wherein the lithium-ion battery comprises the lithium cobalt oxide positive electrode material according to claim 12.
PCT/CN2023/077911 2022-09-28 2023-02-23 Aluminum-fluorine co-doped cobaltosic oxide, and preparation method therefor and use thereof WO2024066183A1 (en)

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