WO2024066020A1 - Strip receiving device, winding and unwinding apparatus, and roll changing method - Google Patents
Strip receiving device, winding and unwinding apparatus, and roll changing method Download PDFInfo
- Publication number
- WO2024066020A1 WO2024066020A1 PCT/CN2022/135548 CN2022135548W WO2024066020A1 WO 2024066020 A1 WO2024066020 A1 WO 2024066020A1 CN 2022135548 W CN2022135548 W CN 2022135548W WO 2024066020 A1 WO2024066020 A1 WO 2024066020A1
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- WO
- WIPO (PCT)
- Prior art keywords
- roll
- cutter
- pressure roller
- unwinding
- winding
- Prior art date
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- 238000004804 winding Methods 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 291
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 78
- 238000013459 approach Methods 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to the technical field of winding and unwinding, and in particular to a tape splicing device, winding and unwinding equipment and a roll changing method.
- the material strip needs to be wound and unwound, and the roll needs to be changed continuously during the winding and unwinding process.
- the current collector roll needs to be unwound to facilitate coating the upper and lower surfaces of the unfolded current collector.
- the material strip also needs to be wound up.
- the produced material strip needs to be wound up.
- roll changing equipment mainly realizes roll changing by turning over a turntable on which a plurality of rolls are fixed.
- the roll changing process is relatively complicated and it is difficult to change rolls without stopping the machine, which reduces the roll changing efficiency.
- the present invention provides a tape splicing device, a reeling and unreeling device and a reel changing method to solve at least one of the above technical problems.
- An embodiment of the present invention provides a tape splicing device, which includes:
- a rotating arm the rotating arm being rotatably connected to the bracket;
- the first pressing roller being rotatably connected to the rotating arm;
- a cutting unit is used to cut the material strip.
- the cutting unit includes a first cutter and a second cutter, the first cutter is rotatably connected to the first pressure roller, the second cutter is rotatably connected to the second pressure roller, the blade of the first cutter extends along the direction of the rotation axis of the first pressure roller, and the blade of the second cutter extends along the direction of the rotation axis of the second pressure roller.
- the rotating arm is a strip plate
- the first pressing roller and the second pressing roller are arranged at an interval
- the first pressing roller and the second pressing roller are rotatably connected to two ends of the rotating arm respectively.
- the belt connecting device further comprises a first guide rail, and the bracket is slidably connected to the first guide rail along a first direction.
- the belt connecting device further comprises a second guide rail, and the second guide rail is slidably connected to the first guide rail along a second direction;
- the first direction is perpendicular to the second direction.
- An embodiment of the present invention further provides a winding and unwinding device, comprising a first winding and unwinding device, a second winding and unwinding device and the above-mentioned tape splicing device;
- the first unwinding device and the second unwinding device are respectively arranged on both sides of the bracket, and the first unwinding device and the second unwinding device are both used for winding or unwinding the material tape.
- the first unwinding device includes a coil driving member, a coil rotating shaft and a third guide rail, the coil driving member is slidably connected to the third guide rail along a third direction, and the coil driving member and the coil rotating shaft are drivingly connected.
- the rewinding and unwinding device further comprises a guide roller, and the guide roller is rotatably mounted on the bracket or the first unwinding device or the second unwinding device.
- An embodiment of the present invention further provides a roll changing method for unwinding a material strip, using the above-mentioned unwinding and rewinding device, and the steps of the roll changing method include:
- the material tape of the first material roll is sequentially passed through the side of the first pressure roller facing the second material roll and the side of the second pressure roller facing the first material roll, wherein the first pressure roller is located on the side opposite to the second pressure roller along the conveying direction of the material tape, and the first unwinding device is operated to unwind;
- the second unwinding device is started to connect the material strip on the first pressure roller with the material strip head of the second unwinding device, and the first cutter is controlled to rotate so that the first cutter approaches and cuts the material strip of the first material roll, and the unwinding is continued;
- the rotating arm is controlled to rotate so that the first pressing roller is transferred to the side of the second pressing roller along the same conveying direction of the material tape, and the material tape of the second material roll passes through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll in sequence;
- the material tape on the second pressure roller is connected to the material tape head on the first unwinding device, and the second cutter is controlled to rotate so that the second cutter approaches and cuts the material tape of the second roll, completing the tape splicing and roll changing, and continuing the unwinding.
- the method before the step of controlling the first cutter to rotate so that the first cutter approaches and cuts off the material strip of the first roll, the method further includes:
- the bracket is controlled to move along a first direction and away from the first winding and unwinding device, wherein the tape connecting device further comprises a first guide rail, and the bracket is slidably connected to the first guide rail along the first direction.
- the method before or during the step of connecting the material tape on the first pressure roller to the material tape head of the second unwinding device, the method further includes:
- Adjusting the unwinding speed of the material strip of the second unwinding device to be the same as the moving speed of the material strip on the first pressing roller;
- the method further includes:
- the unwinding speed of the material strip of the first unwinding device is adjusted to be the same as the moving speed of the material strip on the second pressing roller.
- An embodiment of the present invention further provides a roll changing method for winding a material strip, using the above-mentioned winding and unwinding device, and the steps of the roll changing method include:
- the material tape is sequentially passed through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll, and the material tape head is connected to the winding shaft on the first winding device to wind the first material roll, wherein the first pressing roller is located on the same side of the second pressing roller along the same conveying direction of the material tape;
- the material strip on the first pressure roller is connected to the winding shaft of the second winding device, the material strip between the first material roll and the first pressure roller is cut off, and the second material roll is wound up;
- the rotating arm is controlled to rotate so that the first pressing roller is transferred to the side of the second pressing roller opposite to the conveying direction of the material belt, and the material belt of the second material roll passes through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll in sequence in the direction opposite to the conveying direction of the material belt;
- the material tape on the second pressure roller is connected to the material coiling shaft on the first unwinding device, and the material tape between the second material coil and the second pressure roller is cut to complete the tape splicing and coil changing.
- the cutting unit includes a first cutter and a second cutter, the first cutter is rotatably connected to the first pressure roller, the second cutter is rotatably connected to the second pressure roller, and the cutting of the material strip between the first material roll and the first pressure roller includes:
- the cutting of the material strip between the second material roll and the second pressure roller comprises:
- the second cutter is controlled to rotate so that the blade of the second cutter approaches and cuts the material strip between the second material roll and the second pressing roller.
- the blade edge of the first cutter extends along the direction of the rotation axis of the first pressing roller
- the blade edge of the second cutter extends along the direction of the rotation axis of the second pressing roller
- the method further includes:
- the method further includes:
- the rotation speed of the coil shaft of the first unwinding device is adjusted to be the same as the transfer speed of the material strip on the second pressure roller.
- the beneficial effects of the tape splicing device, the reeling and unreeling device, and the reel changing method according to the embodiments of the present invention include, for example:
- An embodiment of the present invention provides a belt splicing device, which includes a bracket, a rotating arm, a first pressure roller, a first cutter, a second pressure roller and a second cutter.
- the rotating arm is rotatably connected to the bracket
- the first pressure roller is rotatably connected to the rotating arm
- the first cutter is rotatably connected to the first pressure roller
- the second pressure roller is rotatably connected to the rotating arm
- the second cutter is rotatably connected to the second pressure roller.
- the belt splicing device has a simple structure and can improve the roll changing efficiency.
- An embodiment of the present invention also provides a winding and unwinding device, which includes a first winding and unwinding device, a second winding and unwinding device and the above-mentioned tape connecting device, the first winding and unwinding device and the second winding and unwinding device are respectively arranged on both sides of the bracket, and the first winding and unwinding device and the second winding and unwinding device are both used for winding or unwinding the material tape.
- the winding and unwinding device has a lower space occupancy rate, reduces equipment cost, and can improve the efficiency of roll changing.
- the embodiment of the present invention also provides a roll-changing method for unwinding a material tape, the roll-changing method adopts the above-mentioned winding and unwinding equipment, and the steps of the roll-changing method include: sleeve the first material roll on the first unwinding device and/or sleeve the second material roll on the second unwinding device; pass the material tape of the first material roll through the right side of the first pressure roller and the left side of the second pressure roller in sequence, wherein the first pressure roller is located at the lower side of the second pressure roller, and start the first unwinding device to unwind; when the first material roll is about to be unwound, start the second unwinding device to pass the material tape on the first pressure roller and the material tape of the second unwinding device
- the belt head is connected, and the first cutter is controlled to rotate and cut the material tape of the first material roll, and the unwinding is continued; when the second material roll is about to be unwound, the rotating arm is controlled to rotate, wherein the
- the embodiment of the present invention also provides a roll changing method, which adopts the above-mentioned winding and unwinding equipment, and the steps of the roll changing method include: firstly, the material tape of the first material roll is passed through the left side of the second pressure roller and the right side of the first pressure roller in sequence, and the material tape head of the first material roll is connected to the winding shaft on the first winding device, wherein the first pressure roller is located below the second pressure roller; when the first material roll is about to be wound up, the material tape on the first pressure roller is connected to the winding shaft of the second winding device, and the cutter driving member is controlled to drive the first cutter to rotate and cut the material tape between the first material roll and the first pressure roller to wind the second material roll; when the second material roll is about to be wound up, the rotating arm is controlled to rotate, wherein the material tape of the second material roll passes through the left side of the second pressure roller and the right side of the first pressure roller in sequence; the material tape on the second pressure roller is connected to the winding shaft on the first
- FIG1 is a schematic diagram of a winding and unwinding device provided in an embodiment of the present invention.
- FIG2 is a schematic diagram of a tape splicing device provided in an embodiment of the present invention.
- FIG3 is a schematic diagram of a first guide rail and a second guide rail provided in an embodiment of the present invention.
- FIG4 is a schematic diagram of a first winding and unwinding device provided in an embodiment of the present invention.
- FIG. 5 is a schematic flow chart of an unwinding process provided in an embodiment of the present invention.
- Icons 1000-tape connecting device; 100-bracket; 200-rotating arm; 300-first pressure roller; 400-first cutter; 500-second pressure roller; 600-second cutter; 700-first guide rail; 800-second guide rail; 2000-winding and unwinding equipment; 2100-first unwinding device; 2110-roll drive; 2120-roll shaft; 2130-third guide rail; 2200-second unwinding device; 2300-guide roller; 10-material roll; 11-material tape; 20-rotating arm drive; 30-cutter drive.
- the material strip needs to be rolled up and unrolled, and the roll needs to be changed continuously during the rolling and unrolling process.
- the current collector roll needs to be unrolled to facilitate coating the upper and lower surfaces of the unfolded current collector.
- the material strip also needs to be rolled up.
- the produced material strip needs to be rolled up.
- the roll changing equipment mainly realizes the roll changing by turning over the turntable with multiple rolls fixed on it as a whole.
- the roll changing process is relatively complicated, and it is difficult to change the roll without stopping the machine, which reduces the roll changing efficiency.
- the roll changing equipment has a complex structure and occupies a large space, which increases the equipment cost and occupied space.
- An embodiment of the present invention provides a winding and unwinding device 2000, which includes a first winding and unwinding device 2100, a second winding and unwinding device 2200 and a tape connecting device 1000, wherein the first winding and unwinding device 2100 and the second winding and unwinding device 2200 are respectively arranged on both sides of the tape connecting device 1000, and the first winding and unwinding device 2100 and the second winding and unwinding device 2200 are both used for winding or unwinding the material tape 11.
- the material roll 10 when performing the unwinding operation, the material roll 10 needs to be sleeved on the first unwinding device 2100 and the second unwinding device 2200, and the material roll 10 needs to be unwound to unfold the material belt 11 of the material roll 10.
- the material strip 11 is wound into a material roll 10 by the first unwinding device 2100 and the second unwinding device 2200.
- the material roll 10 can be a current collector material roll required for making a battery.
- the material roll 10 can also be a metal material roll, such as an aluminum roll.
- the specific type of the material roll 10 is not limited.
- the belt connecting device 1000 includes a bracket 100, a rotating arm 200, a first pressure roller 300, a first cutter 400, a second pressure roller 500 and a second cutter 600, the rotating arm 200 is rotatably connected to the bracket 100, the first pressure roller 300 is rotatably connected to the rotating arm 200, the first cutter 400 is rotatably connected to the first pressure roller 300, the second pressure roller 500 is rotatably connected to the rotating arm 200, and the second cutter 600 is rotatably connected to the second pressure roller 500.
- first winding device 2100 and the second winding device 2200 are respectively arranged on both sides of the bracket 100.
- the bracket 100 is a U-shaped frame, and the number of the rotating arms 200 is two.
- the two rotating arms 200 are arranged at both ends of the first pressure roller 300 and both ends of the second pressure roller 500.
- the rotating arm 200 is a strip plate, the first pressing roller 300 and the second pressing roller 500 are arranged at intervals, and the first pressing roller 300 and the second pressing roller 500 are rotatably connected to the two ends of the rotating arm 200 respectively.
- a rotating arm driving component 20 is installed on the bracket 100, and the rotating arm driving component 20 is drivingly connected to one of the rotating arms 200, and is used to drive the rotating arm 200 to rotate, thereby driving the first pressing roller 300 and the second pressing roller 500 to rotate relative to each other, that is, the first pressing roller 300 can be located above the second pressing roller 500, or the first pressing roller 300 can also be located below the second pressing roller 500, or the first pressing roller 300 and the second pressing roller 500 are located in the same horizontal plane.
- the rotating arm driving component 20 can be a driving motor.
- the first pressing roller 300 and the second pressing roller 500 are the same, and the first pressing roller 300 and the second pressing roller 500 are arranged in parallel, that is, the length and diameter of the first pressing roller 300 are the same as the length and diameter of the second pressing roller 500.
- the length of the first pressing roller 300 needs to be greater than or equal to the width of the material strip 11.
- the first cutter 400 and the second cutter 600 are both used for cutting the material strip 11.
- the blade of the first cutter 400 is distributed along the rotation axis of the first pressure roller 300
- the blade of the second cutter 600 is distributed along the rotation axis of the second pressure roller 500.
- the length of the blade of the first cutter 400 is equal to the length of the first pressure roller 300
- the length of the blade of the second cutter 600 is equal to the length of the second pressure roller 500.
- the blade of the first cutter 400 and the blade of the second cutter 600 are both serrated blades.
- two cutter driving components 30 are installed on the rotating arm 200, and the two cutter driving components 30 are respectively connected to the first cutter 400 and the second cutter 600. It should be noted that when the second pressure roller 500 is located above the first pressure roller 300, the cutting edge of the first cutter 400 and the cutting edge of the second cutter 600 can face the same direction.
- FIG. 3 is a bottom schematic diagram of the belt connecting device 1000.
- the belt connecting device 1000 also includes two first guide rails 700 and four second guide rails 800, and the two first guide rails 700 are arranged at intervals.
- the bracket 100 is slidably connected to two first guide rails 700 along a first direction, two second guide rails 800 are slidably connected to one first guide rail 700 along a second direction, and the other two second guide rails 800 are slidably connected to another first guide rail 700 along the second direction, wherein the first direction and the second direction are perpendicular.
- the bracket 100 is slid along the first guide rail 700 by driving the motor and the lead screw, that is, the lead screw and the bracket 100 are threadedly matched, and the lead screw is driven to rotate by the driving motor, which can drive the bracket 100 to slide along the first direction.
- the sliding method of the second guide rail 800 and the first guide rail 700 can refer to the sliding method of the first guide rail 700 and the bracket 100, and will not be repeated here.
- the first winding device and the second winding device are the same.
- the first winding device includes a coil driving member 2110, a coil rotating shaft 2120 and a third guide rail 2130.
- the coil driving member 2110 is slidably connected to the third guide rail 2130 along the third direction, and the coil driving member 2110 and the coil rotating shaft 2120 are drivingly connected, and the third direction is the same as the second direction.
- the coil driving member 2110 includes a motor and a transmission assembly.
- the transmission assembly is slidably connected to the third guide rail 2130, and the transmission assembly is connected to the coil rotating shaft 2120.
- the coil driving member 2110 can refer to the driving member used to drive the coil rotating shaft 2120 to rotate in the prior art, which will not be repeated here.
- the unwinding and rewinding device 2000 also includes a guide roller 2300.
- the number of the guide rollers 2300 is multiple. In the present embodiment, the number of the guide rollers 2300 is two, and the two guide rollers 2300 are parallel and spaced apart.
- the guide roller 2300 can be rotatably installed on the roll driving member 2110 of the first winding device 2100.
- the guide roller 2300 can also be installed on the bracket 100 or the second winding device 2200, or a separate frame can be set to support the guide roller 2300. This is not limited here. It should be noted that the rotation axis of the guide roller 2300 is parallel to the rotation axis of the first pressure roller 300.
- the coil shaft 2120 is rotated along the first rotation direction or the second rotation direction through the transmission component.
- the first rotation direction here can be understood as clockwise rotation
- the second rotation direction can be understood as counterclockwise rotation, so as to facilitate the implementation of winding or unwinding operations.
- An embodiment of the present invention further provides a roll changing method for unwinding, and the roll changing method adopts the above-mentioned unwinding and winding device 2000, wherein Figure 5 includes processes 1-8 of the unwinding and winding device 2000 during the unwinding process, and is explained with the relative positions in Figure 5.
- Figure 5 includes processes 1-8 of the unwinding and winding device 2000 during the unwinding process, and is explained with the relative positions in Figure 5.
- the up, down, left, right, front and back directions shown in Figure 5 can be understood as relative positions in Figure 5, or as the relative position relationship when the product is normally placed.
- the steps of the roll changing method include:
- the first material roll 10 is placed on the first unwinding device 2100 and/or the second material roll 10 is placed on the second unwinding device 2200 .
- the first material roll when performing the unwinding operation, can be firstly mounted on the coil shaft 2120 of the first unwinding device 2100 , or the second material roll can be firstly mounted on the coil shaft 2120 of the second unwinding device 2200 .
- first unwinding device 2100 and the second unwinding device 2200 may also respectively sleeve the first material roll and the second material roll at the same time.
- the first material roll and the second material roll here may be understood as current collector material rolls.
- the first material roll and the second material roll here are the same and may be understood as the material roll 10 mentioned in the above content.
- the first material roll is first placed on the first unwinding device 2100, and the material tape 11 of the first material roll is passed through the right side of the first pressure roller 300 and the left side of the second pressure roller 500 in sequence.
- the first pressure roller 300 is located at the lower side of the second pressure roller 500, and the first unwinding device 2100 is started to start unwinding.
- the unwound completion here can be understood as the diameter of the remaining material roll 10 reaches the preset value, for example, when the outer diameter of the remaining material roll 10 is close to the outer diameter of the winding shaft 2120 of the first winding device 2100, or the remaining material roll 10 still has one layer of material tape 11 or two layers of material tape 11.
- the second material roll is placed on the second winding device 2200, and the second winding device 2200 is started, the material tape 11 on the first pressure roller 300 is connected to the material tape 11 head of the second winding device 2200, and the first cutter 400 is controlled to rotate and cut the material tape 11 of the first material roll 10, so as to complete the tape splicing and roll changing, and continue the unwinding.
- the cutter drive 30 is controlled to drive the first cutter 400 to rotate and cut the material tape 11 between the first material roll 10 and the first pressure roller 300.
- the material strip head of the second winding device 2200 has a bonding area, that is, bonding glue or other adhesives are provided on the head of the material strip 11.
- the second winding device 2200 can be started and drive the second material roll 10 to rotate, ensuring that the tangential speed of the material tape head of the second material roll is equal to the speed of the tail of the material tape 11 on the first pressure roller 300, avoiding relative displacement when the material tape head of the second material roll and the material tape tail on the first pressure roller 300 are connected, that is, the inconsistent speeds on both sides of the material tape 11 cause the material tape 11 to be rubbed, thereby improving the success rate of splicing and the firmness of the splicing.
- the bracket 100 can move along the second guide rail 800 to correspond to the material roll 10 that is adjusted in position due to correction, the splicing accuracy is further improved.
- the support 100 is away from the second material roll 10 and is relocated in the middle area between the first unwinding device 2100 and the second unwinding device 2200 to avoid affecting the unwinding process.
- the rotating arm 200 is controlled to rotate. Specifically, the rotating arm 200 is controlled to rotate 180 degrees clockwise until the first pressure roller 300 is located on the upper side of the second pressure roller 500, and the material tape of the second material roll passes through the left side of the second pressure roller 500 and the right side of the first pressure roller 300 in sequence.
- the motor is controlled to drive the screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the second winding device 2200, approaching the second material roll of the first winding device 2100, that is, the material belt on the second pressure roller 500 is close to the first material roll of the first winding device 2100.
- a new first material roll may be placed on the first unwinding device 2100 in any one of processes 2-6.
- process 7 connect the material tape 11 on the second pressure roller 500 and the material tape head on the first winding device 2100, and control the second cutter 600 to rotate and cut the material tape 11 of the second material roll, complete the tape splicing and roll changing, and continue the unwinding.
- process 2 and process 3 for details, which will not be repeated here.
- process 8 to process 1 the rotating arm 200 is controlled to rotate 180 degrees counterclockwise, and the entire unwinding and winding equipment 2000 is restored to the state of process 1, that is, processes 1-8 can be operated in a cycle to complete the unwinding process, realizing the roll changing work without stopping the machine and improving the roll changing efficiency.
- the unwinding and rewinding device 2000 can also perform a rewinding operation.
- the embodiment of the present invention also provides a reel changing method for rewinding.
- the steps of the roll changing method for winding include: firstly passing the material strip 11 through the left side of the second pressing roller 500 and the right side of the first pressing roller 300 in sequence and connecting the material strip head to the coiling shaft 2120 on the first winding device 2100 to wind the first material roll, wherein the first pressing roller 300 is located below the second pressing roller 500;
- the material strip 11 is first passed through the right side of the first pressure roller 300 and the left side of the second pressure roller 500 in sequence, and the head of the material strip 11 is connected to the winding shaft 2120 on the first winding device 2100, wherein the first pressure roller 300 is located below the second pressure roller 500.
- the winding completion here can be understood as the diameter of the first material roll reaching a preset value, for example, when the outer diameter of the first material roll meets the normal use requirements.
- the motor is controlled to drive the lead screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the first winding device 2100, and close to the winding shaft 2120 of the second winding device 2200.
- the cutter drive 30 is controlled to drive the first cutter 400 to rotate and cut the material strip 11 between the first material roll 10 and the first pressure roller 300, thereby completing the winding of the first material roll and starting the winding of the second material roll.
- the rotating arm 200 is controlled to rotate. Specifically, the rotating arm 200 is controlled to rotate 180 degrees clockwise until the first pressure roller 300 is located on the upper side of the second pressure roller 500. At this time, the material tape 11 of the second material roll 10 passes through the left side of the second pressure roller 500 and the right side of the first pressure roller 300 in sequence.
- control motor drives the screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the second winding device 2200, close to the winding shaft 2120 of the first winding device 2100, that is, the second pressure roller 500 is close to the first material roll 10 of the first winding device 2100.
- the material strip 11 on the second pressure roller 500 is connected to the material roll shaft 2120 on the first unwinding device 2100, and the second cutter 600 is controlled to rotate and cut the material strip 11 to complete the tape splicing and roll changing. At this time, the second material roll 10 formed on the first unwinding device 2100 can be removed and the winding can continue.
- a bonding area can be set on the winding shaft 2120 of the second winding device 2200 and the winding shaft 2120 of the first winding device 2100, that is, bonding glue or other adhesives are provided on the winding shaft 2120 of the second winding device 2200 and the winding shaft 2120 of the first winding device 2100.
- the rotating arm 200 is controlled to rotate 180 degrees counterclockwise, and the entire unwinding and rewinding device 2000 is restored to the initial state, and the above-mentioned rewinding process is repeated.
- the winding shaft 2120 of the first unwinding device can be controlled to move along the third direction and the bracket 100 can be controlled to move along the second guide rail 800 at the same time to avoid the guide roller 2300 feeding belt 11 from being offset.
- the coil shaft 2120 of the second unwinding device is controlled to move along the third direction and the bracket 100 is controlled to move along the second guide rail 800 to avoid the deviation of the material belt 11 on the guide roller 2300, thereby ensuring the stability of the conveying process of the material belt 11.
- the belt splicing device 1000 includes a bracket 100, a rotating arm 200, a first pressure roller 300, a first cutter 400, a second pressure roller 500 and a second cutter 600.
- the rotating arm 200 is rotatably connected to the bracket 100
- the first pressure roller 300 is rotatably connected to the rotating arm 200
- the first cutter 400 is rotatably connected to the first pressure roller 300
- the second pressure roller 500 is rotatably connected to the rotating arm 200
- the second cutter 600 is rotatably connected to the second pressure roller 500.
- the belt splicing device 1000 has a simple structure and can improve the roll changing efficiency.
- the reeling and unwinding device 2000 includes a first reeling and unwinding device 2100, a second reeling and unwinding device 2200 and the above-mentioned tape connecting device 1000.
- the first reeling and unwinding device 2100 and the second reeling and unwinding device 2200 are respectively arranged on both sides of the bracket 100, and the first reeling and unwinding device 2100 and the second reeling and unwinding device 2200 are both used for reeling or unwinding the material tape 11.
- the reeling and unwinding device 2000 has a lower space occupancy rate, reduces equipment costs, and can improve the efficiency of reel changing.
- the roll changing method is used for unwinding the material strip 11, and can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency.
- a roll changing method is also provided for winding the material strip 11, and can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency.
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Abstract
A strip receiving device (1000), comprising a support (100), a rotating arm (200), a first pressure roller (300), a second pressure roller (500), and a cutting unit, wherein the rotating arm (200) is rotatably connected to the support (100), the first pressure roller (300) is rotatably connected to the rotating arm (200), the second pressure roller (500) is rotatably connected to the rotating arm (200), and the cutting unit is configured to cut a material strip (11); the cutting unit comprises a first cutter (400) and a second cutter (600), the first cutter (400) being rotatably connected to the first pressure roller (300), and the second cutter (600) being rotatably connected to the second pressure roller (500); and the support (100) is slidably connected to a first guide rail (700) in a first direction, and a second guide rail (800) is slidably connected to the first guide rail (700) in a second direction, the first direction being perpendicular to the second direction. Further disclosed are a winding and unwinding apparatus (2000), a roll changing method for material strip (11) unwinding, and a roll changing method for material strip (11) winding. The strip receiving device (1000) is different from strip receiving devices in conventional turret-type winding and unwinding machines, and same not only improves the roll changing efficiency, but also miniaturizes the apparatus.
Description
本发明涉及收放卷技术领域,具体而言,涉及一种接带装置、收放卷设备及换卷方法。The present invention relates to the technical field of winding and unwinding, and in particular to a tape splicing device, winding and unwinding equipment and a roll changing method.
在工业生产中,需要对料带进行收卷及放卷,收卷和放卷的过程中需要不断进行换卷,例如在对集流体进行涂布时,需要对集流体料卷进行放卷,以便于对展开后的集流体的上下表面进行涂布,在部分情况下,也需要对料带进行收卷,例如为了方便运输,提高空间利用率,需要对生产出的料带进行收卷。In industrial production, the material strip needs to be wound and unwound, and the roll needs to be changed continuously during the winding and unwinding process. For example, when coating the current collector, the current collector roll needs to be unwound to facilitate coating the upper and lower surfaces of the unfolded current collector. In some cases, the material strip also needs to be wound up. For example, in order to facilitate transportation and improve space utilization, the produced material strip needs to be wound up.
现有技术中,换卷设备主要是通过固定有多个料卷的转台进行整体翻转以实现换卷,换卷过程较为复杂,难以实现不停机进行换卷,降低了换卷效率。In the prior art, roll changing equipment mainly realizes roll changing by turning over a turntable on which a plurality of rolls are fixed. The roll changing process is relatively complicated and it is difficult to change rolls without stopping the machine, which reduces the roll changing efficiency.
发明内容Summary of the invention
本发明提供了一种接带装置、收放卷设备及换卷方法,以解决上述至少一个技术问题。The present invention provides a tape splicing device, a reeling and unreeling device and a reel changing method to solve at least one of the above technical problems.
本发明的实施例可以这样实现:The embodiments of the present invention can be implemented as follows:
本发明的实施例提供了一种接带装置,其包括:An embodiment of the present invention provides a tape splicing device, which includes:
支架;Bracket;
转臂,所述转臂可转动地连接于所述支架;A rotating arm, the rotating arm being rotatably connected to the bracket;
第一压辊,所述第一压辊可转动连接于所述转臂;a first pressing roller, the first pressing roller being rotatably connected to the rotating arm;
第二压辊,所述第二压辊可转动地连接于所述转臂;a second pressing roller, the second pressing roller being rotatably connected to the rotating arm;
切割单元,所述切割单元用于切割料带。A cutting unit is used to cut the material strip.
可选地,所述切割单元包括第一切刀和第二切刀,所述第一切刀可转动地连接于所述第一压辊,所述第二切刀可转动地连接于所述第二压辊,所述第一切刀的刀口沿所述第一压辊的转动轴心线方向延伸,所述第二切刀的刀口沿所述第二压辊的转动轴心线方向延伸。Optionally, the cutting unit includes a first cutter and a second cutter, the first cutter is rotatably connected to the first pressure roller, the second cutter is rotatably connected to the second pressure roller, the blade of the first cutter extends along the direction of the rotation axis of the first pressure roller, and the blade of the second cutter extends along the direction of the rotation axis of the second pressure roller.
可选地,所述转臂为条形板,所述第一压辊和所述第二压辊间隔设置,且所述第一压辊和所述第二压辊分别可转动地连接于所述转臂的两端。Optionally, the rotating arm is a strip plate, the first pressing roller and the second pressing roller are arranged at an interval, and the first pressing roller and the second pressing roller are rotatably connected to two ends of the rotating arm respectively.
可选地,所述接带装置还包括第一导轨,所述支架沿第一方向可滑动地连接于所述第一导轨。Optionally, the belt connecting device further comprises a first guide rail, and the bracket is slidably connected to the first guide rail along a first direction.
可选地,所述接带装置还包括第二导轨,所述第二导轨沿第二方向可滑动地连接于所述第一导轨;Optionally, the belt connecting device further comprises a second guide rail, and the second guide rail is slidably connected to the first guide rail along a second direction;
其中,所述第一方向和所述第二方向垂直。The first direction is perpendicular to the second direction.
本发明的实施例还提供了一种收放卷设备,包括第一卷放装置、第二卷放装置以及上述的接带装置;An embodiment of the present invention further provides a winding and unwinding device, comprising a first winding and unwinding device, a second winding and unwinding device and the above-mentioned tape splicing device;
所述第一卷放装置和所述第二卷放装置分别设置于所述支架的两侧,且所述第一卷放装置和所述第二卷放装置均用于收卷或放卷料带。The first unwinding device and the second unwinding device are respectively arranged on both sides of the bracket, and the first unwinding device and the second unwinding device are both used for winding or unwinding the material tape.
可选地,所述第一卷放装置包括卷料驱动件、卷料转轴以及第三导轨,所述卷料驱动件沿第三方向可滑动地连接于所述第三导轨,且所述卷料驱动件和所述卷料转轴驱动连接。Optionally, the first unwinding device includes a coil driving member, a coil rotating shaft and a third guide rail, the coil driving member is slidably connected to the third guide rail along a third direction, and the coil driving member and the coil rotating shaft are drivingly connected.
可选地,所述收放卷设备还包括导向辊,所述导向辊可转动地安装于所述支架或所述第一卷放装置或所述第二卷放装置。Optionally, the rewinding and unwinding device further comprises a guide roller, and the guide roller is rotatably mounted on the bracket or the first unwinding device or the second unwinding device.
本发明的实施例还提供了一种换卷方法,用于放卷料带,采用上述收放卷设备,所述换卷方法的步骤包括:An embodiment of the present invention further provides a roll changing method for unwinding a material strip, using the above-mentioned unwinding and rewinding device, and the steps of the roll changing method include:
在所述第一卷放装置上套设第一料卷和/或在所述第二卷放装置上套设第二料卷;Putting a first material roll on the first unwinding device and/or putting a second material roll on the second unwinding device;
将所述第一料卷的料带依次穿过所述第一压辊的朝向所述第二料卷的一侧以及所述第二压辊的朝向所述第一料卷的一侧,其中,所述第一压辊位于所述第二压辊沿所述料带输送方向相反的一侧,所述第一卷放装置工作,进行放卷;The material tape of the first material roll is sequentially passed through the side of the first pressure roller facing the second material roll and the side of the second pressure roller facing the first material roll, wherein the first pressure roller is located on the side opposite to the second pressure roller along the conveying direction of the material tape, and the first unwinding device is operated to unwind;
在所述第一料卷放卷完毕前,具体地,在将要放卷完毕时,启动所述第二卷放装置,将位于第一压辊上的料带和所述第二卷放装置的料带头连接,并控制所述第一切刀转动以使第一切刀靠近并切断所述第一料卷的料带,继续进行放卷;Before the first material roll is unwound, specifically, when the unwound is about to be completed, the second unwinding device is started to connect the material strip on the first pressure roller with the material strip head of the second unwinding device, and the first cutter is controlled to rotate so that the first cutter approaches and cuts the material strip of the first material roll, and the unwinding is continued;
在所述第二料卷放卷完毕前,具体地,在将要放卷完毕时,控制所述转臂旋转,以使所述第一压辊转移至所述第二压辊沿所述料带输送方向相同的一侧,所述第二料卷的料带依次穿过所述第二压辊的朝向所述第一料卷的一侧以及所述第一压辊的朝向所述第二料卷的一侧;Before the unwinding of the second material roll is completed, specifically, when the unwinding is about to be completed, the rotating arm is controlled to rotate so that the first pressing roller is transferred to the side of the second pressing roller along the same conveying direction of the material tape, and the material tape of the second material roll passes through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll in sequence;
将位于第二压辊上的料带和所述第一卷放装置上的料带头连接,并控制所述第二切刀转动以使第二切刀靠近并切断所述第二料卷的料带,完成接带换卷,并继续进行放卷。The material tape on the second pressure roller is connected to the material tape head on the first unwinding device, and the second cutter is controlled to rotate so that the second cutter approaches and cuts the material tape of the second roll, completing the tape splicing and roll changing, and continuing the unwinding.
可选地,在所述控制所述第一切刀转动以使第一切刀靠近并切断所述第一料卷的料带的步骤之前还包括:Optionally, before the step of controlling the first cutter to rotate so that the first cutter approaches and cuts off the material strip of the first roll, the method further includes:
控制所述支架沿第一方向移动并远离所述第一卷放装置,其中,所述接带装置还包括第一导轨,所述支架沿第一方向可滑动地连接于所述第一导轨。The bracket is controlled to move along a first direction and away from the first winding and unwinding device, wherein the tape connecting device further comprises a first guide rail, and the bracket is slidably connected to the first guide rail along the first direction.
可选地,在将位于第一压辊上的料带和所述第二卷放装置的料带头连接的步骤执行时或 之执行前还包括:Optionally, before or during the step of connecting the material tape on the first pressure roller to the material tape head of the second unwinding device, the method further includes:
将所述第二卷放装置的料带的放卷速度调节至与第一压辊上的料带的移送速度相同;Adjusting the unwinding speed of the material strip of the second unwinding device to be the same as the moving speed of the material strip on the first pressing roller;
在将位于第二压辊上的料带和所述第一卷放装置上的料带头连接的步骤执行时或之执行前还包括:When or before the step of connecting the material tape on the second pressing roller to the material tape head on the first unwinding device is performed, the method further includes:
将所述第一卷放装置的料带的放卷速度调节至与第二压辊上的料带的移送速度相同。The unwinding speed of the material strip of the first unwinding device is adjusted to be the same as the moving speed of the material strip on the second pressing roller.
本发明的实施例还提供了一种换卷方法,用于收卷料带,采用上述收放卷设备,所述换卷方法的步骤包括:An embodiment of the present invention further provides a roll changing method for winding a material strip, using the above-mentioned winding and unwinding device, and the steps of the roll changing method include:
将料带依次穿过第二压辊的朝向所述第一料卷的一侧以及第一压辊的朝向所述第二料卷的一侧并将料带头连接在第一卷放装置上的卷料转轴上,进行第一料卷的卷绕,其中,第一压辊位于第二压辊沿所述料带输送方向相同的一侧;The material tape is sequentially passed through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll, and the material tape head is connected to the winding shaft on the first winding device to wind the first material roll, wherein the first pressing roller is located on the same side of the second pressing roller along the same conveying direction of the material tape;
在第一料卷收卷完毕前,将位于第一压辊上的料带和第二卷放装置的卷料转轴连接后,切断第一料卷和第一压辊之间的料带,进行第二料卷的收卷;Before the first material roll is wound up, the material strip on the first pressure roller is connected to the winding shaft of the second winding device, the material strip between the first material roll and the first pressure roller is cut off, and the second material roll is wound up;
在第二料卷收卷完毕前,控制转臂旋转,以使第一压辊转移至第二压辊沿料带输送方向相反的一侧,在沿料带的输送方向相反的方向上,第二料卷的料带依次穿过第二压辊的朝向第一料卷的一侧以及第一压辊的朝向第二料卷的一侧;Before the second material roll is wound up, the rotating arm is controlled to rotate so that the first pressing roller is transferred to the side of the second pressing roller opposite to the conveying direction of the material belt, and the material belt of the second material roll passes through the side of the second pressing roller facing the first material roll and the side of the first pressing roller facing the second material roll in sequence in the direction opposite to the conveying direction of the material belt;
将位于第二压辊上的料带和所述第一卷放装置上的卷料转轴连接,切断第二料卷和第二压辊之间的所述料带,完成接带换卷。The material tape on the second pressure roller is connected to the material coiling shaft on the first unwinding device, and the material tape between the second material coil and the second pressure roller is cut to complete the tape splicing and coil changing.
可选地,所述切割单元包括第一切刀和第二切刀,所述第一切刀可转动地连接于所述第一压辊,所述第二切刀可转动地连接于所述第二压辊,所述切断第一料卷和第一压辊之间的料带包括:Optionally, the cutting unit includes a first cutter and a second cutter, the first cutter is rotatably connected to the first pressure roller, the second cutter is rotatably connected to the second pressure roller, and the cutting of the material strip between the first material roll and the first pressure roller includes:
控制所述第一切刀转动以使所述第一切刀靠近并切断所述第一料卷和第一压辊之间的料带;Controlling the first cutter to rotate so that the first cutter approaches and cuts the material strip between the first material roll and the first pressure roller;
所述切断第二料卷和第二压辊之间的所述料带包括:The cutting of the material strip between the second material roll and the second pressure roller comprises:
控制所述第二切刀转动以使所述第二切刀的刀口靠近并切断所述第二料卷和第二压辊之间的所述料带。The second cutter is controlled to rotate so that the blade of the second cutter approaches and cuts the material strip between the second material roll and the second pressing roller.
可选地,所述第一切刀的刀口沿所述第一压辊的转动轴心线方向延伸,所述第二切刀的刀口沿所述第二压辊的转动轴心线方向延伸。Optionally, the blade edge of the first cutter extends along the direction of the rotation axis of the first pressing roller, and the blade edge of the second cutter extends along the direction of the rotation axis of the second pressing roller.
可选地,在所述将位于第一压辊上的料带和第二卷放装置的卷料转轴连接后的步骤执行时或之执行前还包括:Optionally, before or after the step of connecting the material strip on the first pressing roller to the material winding shaft of the second winding device is performed, the method further includes:
将所述第二卷放装置的卷料转轴的转动速度调节至与第一压辊上的料带的移送速度相同;Adjusting the rotation speed of the coiling shaft of the second unwinding device to be the same as the transfer speed of the material strip on the first pressing roller;
在所述将位于第二压辊上的料带和所述第一卷放装置上的卷料转轴连接的步骤执行时或之执行前还包括:When or before the step of connecting the material strip on the second pressing roller to the material winding shaft on the first unwinding device is performed, the method further includes:
将所述第一卷放装置的卷料转轴的转动速度调节至与第二压辊上的料带的移送速度相同。The rotation speed of the coil shaft of the first unwinding device is adjusted to be the same as the transfer speed of the material strip on the second pressure roller.
本发明实施例的接带装置、收放卷设备及换卷方法的有益效果包括,例如:The beneficial effects of the tape splicing device, the reeling and unreeling device, and the reel changing method according to the embodiments of the present invention include, for example:
本发明的实施例提供了一种接带装置,其包括支架、转臂、第一压辊、第一切刀、第二压辊以及第二切刀,转臂可转动地连接于支架,第一压辊可转动连接于转臂,第一切刀可转动地连接于第一压辊,第二压辊可转动地连接于转臂,第二切刀可转动地连接于第二压辊,该接带装置的结构简单,能够提高换卷效率。An embodiment of the present invention provides a belt splicing device, which includes a bracket, a rotating arm, a first pressure roller, a first cutter, a second pressure roller and a second cutter. The rotating arm is rotatably connected to the bracket, the first pressure roller is rotatably connected to the rotating arm, the first cutter is rotatably connected to the first pressure roller, the second pressure roller is rotatably connected to the rotating arm, and the second cutter is rotatably connected to the second pressure roller. The belt splicing device has a simple structure and can improve the roll changing efficiency.
本发明的实施例还提供了一种收放卷设备,该收放卷设备包括第一卷放装置、第二卷放装置以及上述的接带装置,第一卷放装置和第二卷放装置分别设置于支架的两侧,且第一卷放装置和第二卷放装置均用于收卷或放卷料带,该收放卷设备空间占用率更低,降低了设备成本,同时可以提高换卷效率。An embodiment of the present invention also provides a winding and unwinding device, which includes a first winding and unwinding device, a second winding and unwinding device and the above-mentioned tape connecting device, the first winding and unwinding device and the second winding and unwinding device are respectively arranged on both sides of the bracket, and the first winding and unwinding device and the second winding and unwinding device are both used for winding or unwinding the material tape. The winding and unwinding device has a lower space occupancy rate, reduces equipment cost, and can improve the efficiency of roll changing.
本发明的实施例还提供了一种换卷方法,用于放卷料带,该换卷方法采用上述收放卷设备,换卷方法的步骤包括:在所述第一卷放装置上套设第一料卷和/或在所述第二卷放装置上套设第二料卷;将所述第一料卷的料带依次穿过所述第一压辊的右侧以及所述第二压辊的左侧,其中,所述第一压辊位于所述第二压辊的下侧,并启动所述第一卷放装置,进行放卷;在所述第一料卷将要放卷完毕时,启动所述第二卷放装置,将位于第一压辊上的料带和所述第二卷放装置的料带头连接,并控制所述第一切刀转动并切断所述第一料卷的料带,继续进行放卷;在所述第二料卷将要放卷完毕时,控制所述转臂旋转,其中,所述第一压辊位于所述第二压辊的上侧,所述第二料卷的料带依次穿过所述第二压辊的左侧以及所述第一压辊的右侧;将位于第二压辊上的料带和所述第一卷放装置上的料带头连接,并控制所述第二切刀转动并切断所述第二料卷的料带,完成接带换卷,并继续进行放卷,该换卷方法能够实现不停机换卷工作,提高了换卷效率。The embodiment of the present invention also provides a roll-changing method for unwinding a material tape, the roll-changing method adopts the above-mentioned winding and unwinding equipment, and the steps of the roll-changing method include: sleeve the first material roll on the first unwinding device and/or sleeve the second material roll on the second unwinding device; pass the material tape of the first material roll through the right side of the first pressure roller and the left side of the second pressure roller in sequence, wherein the first pressure roller is located at the lower side of the second pressure roller, and start the first unwinding device to unwind; when the first material roll is about to be unwound, start the second unwinding device to pass the material tape on the first pressure roller and the material tape of the second unwinding device The belt head is connected, and the first cutter is controlled to rotate and cut the material tape of the first material roll, and the unwinding is continued; when the second material roll is about to be unwound, the rotating arm is controlled to rotate, wherein the first pressure roller is located on the upper side of the second pressure roller, and the material tape of the second material roll passes through the left side of the second pressure roller and the right side of the first pressure roller in sequence; the material tape on the second pressure roller is connected to the material tape head on the first winding device, and the second cutter is controlled to rotate and cut the material tape of the second material roll to complete the tape splicing and roll changing, and continue the unwinding. This roll changing method can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency.
本发明的实施例还提供了一种换卷方法,采用上述收放卷设备,换卷方法的步骤包括:先将第一料卷的料带依次穿过第二压辊的左侧和第一压辊的右侧并将第一料卷的料带头连接在第一卷放装置上的卷料转轴上,其中,第一压辊位于第二压辊的下方;在第一料卷将要收卷完毕时,将位于第一压辊上的料带和第二卷放装置的卷料转轴连接后,控制切刀驱动件驱使第一切刀转动并切断第一料卷和第一压辊之间的料带,进行第二料卷的收卷;在第二料卷将要收卷完毕时,控制转臂旋转,其中,第二料卷的料带依次穿过第二压辊的左侧以及第一压辊的右侧;将位于第二压辊上的料带和所述第一卷放装置上的卷料转轴连接,并控制所述 第二切刀转动并切断所述料带,完成接带换卷,该换卷方法能够实现不停机换卷工作,提高了换卷效率。The embodiment of the present invention also provides a roll changing method, which adopts the above-mentioned winding and unwinding equipment, and the steps of the roll changing method include: firstly, the material tape of the first material roll is passed through the left side of the second pressure roller and the right side of the first pressure roller in sequence, and the material tape head of the first material roll is connected to the winding shaft on the first winding device, wherein the first pressure roller is located below the second pressure roller; when the first material roll is about to be wound up, the material tape on the first pressure roller is connected to the winding shaft of the second winding device, and the cutter driving member is controlled to drive the first cutter to rotate and cut the material tape between the first material roll and the first pressure roller to wind the second material roll; when the second material roll is about to be wound up, the rotating arm is controlled to rotate, wherein the material tape of the second material roll passes through the left side of the second pressure roller and the right side of the first pressure roller in sequence; the material tape on the second pressure roller is connected to the winding shaft on the first winding device, and the second cutter is controlled to rotate and cut the material tape to complete the tape connection and roll changing. The roll changing method can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1为本发明的实施例中提供的收放卷设备的示意图;FIG1 is a schematic diagram of a winding and unwinding device provided in an embodiment of the present invention;
图2为本发明的实施例中提供的接带装置的示意图;FIG2 is a schematic diagram of a tape splicing device provided in an embodiment of the present invention;
图3为本发明的实施例中提供的第一导轨及第二导轨的示意图;FIG3 is a schematic diagram of a first guide rail and a second guide rail provided in an embodiment of the present invention;
图4为本发明的实施例中提供的第一卷放装置的示意图;FIG4 is a schematic diagram of a first winding and unwinding device provided in an embodiment of the present invention;
图5为本发明的实施例中提供的放卷过程的流程示意图。FIG. 5 is a schematic flow chart of an unwinding process provided in an embodiment of the present invention.
图标:1000-接带装置;100-支架;200-转臂;300-第一压辊;400-第一切刀;500-第二压辊;600-第二切刀;700-第一导轨;800-第二导轨;2000-收放卷设备;2100-第一卷放装置;2110-卷料驱动件;2120-卷料转轴;2130-第三导轨;2200-第二卷放装置;2300-导向辊;10-料卷;11-料带;20-转臂驱动件;30-切刀驱动件。Icons: 1000-tape connecting device; 100-bracket; 200-rotating arm; 300-first pressure roller; 400-first cutter; 500-second pressure roller; 600-second cutter; 700-first guide rail; 800-second guide rail; 2000-winding and unwinding equipment; 2100-first unwinding device; 2110-roll drive; 2120-roll shaft; 2130-third guide rail; 2200-second unwinding device; 2300-guide roller; 10-material roll; 11-material tape; 20-rotating arm drive; 30-cutter drive.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放 的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or is the orientation or position relationship in which the product of the invention is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.
在工业生产中,需要对料带进行收卷及放卷,收卷和放卷的过程中需要不断进行换卷,例如在对集流体进行涂布时,需要对集流体料卷进行放卷,以便于对展开后的集流体的上下表面进行涂布,在部分情况下,也需要对料带进行收卷,例如为了方便运输,提高空间利用率,需要对生产出的料带进行收卷。现有技术中,换卷设备主要是通过固定有多个料卷的转台进行整体翻转以实现换卷,换卷过程较为复杂,难以实现不停机进行换卷,降低了换卷效率,同时,换卷设备结构复杂且占用空间大,增加了设备成本及占用空间。In industrial production, the material strip needs to be rolled up and unrolled, and the roll needs to be changed continuously during the rolling and unrolling process. For example, when coating the current collector, the current collector roll needs to be unrolled to facilitate coating the upper and lower surfaces of the unfolded current collector. In some cases, the material strip also needs to be rolled up. For example, in order to facilitate transportation and improve space utilization, the produced material strip needs to be rolled up. In the prior art, the roll changing equipment mainly realizes the roll changing by turning over the turntable with multiple rolls fixed on it as a whole. The roll changing process is relatively complicated, and it is difficult to change the roll without stopping the machine, which reduces the roll changing efficiency. At the same time, the roll changing equipment has a complex structure and occupies a large space, which increases the equipment cost and occupied space.
有鉴于此,请参考图1-图5,本发明的实施例中提供的接带装置1000、收放卷设备2000以及换卷方法可以解决这一问题,接下来将对其进行详细的描述。In view of this, please refer to Figures 1 to 5. The tape splicing device 1000, the reeling and unreeling device 2000 and the roll changing method provided in the embodiments of the present invention can solve this problem, which will be described in detail below.
首先,请参考图1,本发明的实施例提供了一种收放卷设备2000,该收放卷设备2000包括第一卷放装置2100、第二卷放装置2200以及接带装置1000,其中,第一卷放装置2100和第二卷放装置2200分别设置于接带装置1000的两侧,且第一卷放装置2100和第二卷放装置2200均用于收卷或放卷料带11。First, please refer to Figure 1. An embodiment of the present invention provides a winding and unwinding device 2000, which includes a first winding and unwinding device 2100, a second winding and unwinding device 2200 and a tape connecting device 1000, wherein the first winding and unwinding device 2100 and the second winding and unwinding device 2200 are respectively arranged on both sides of the tape connecting device 1000, and the first winding and unwinding device 2100 and the second winding and unwinding device 2200 are both used for winding or unwinding the material tape 11.
需要说明的是,进行放卷作业时,需要在第一卷放装置2100和第二卷放装置2200上套设料卷10,将料卷10进行放卷,以将料卷10的料带11展开。It should be noted that when performing the unwinding operation, the material roll 10 needs to be sleeved on the first unwinding device 2100 and the second unwinding device 2200, and the material roll 10 needs to be unwound to unfold the material belt 11 of the material roll 10.
或者,在进行收卷作业时,通过第一卷放装置2100和第二卷放装置2200将料带11绕成料卷10,在本实施例中,料卷10可以为制作电池所需要的集流体料卷,当然了,料卷10也可以是金属料卷,例如铝卷,此处,对料卷10的具体类型不做限定。Alternatively, when performing the winding operation, the material strip 11 is wound into a material roll 10 by the first unwinding device 2100 and the second unwinding device 2200. In the present embodiment, the material roll 10 can be a current collector material roll required for making a battery. Of course, the material roll 10 can also be a metal material roll, such as an aluminum roll. Here, the specific type of the material roll 10 is not limited.
请参考图2,该接带装置1000包括支架100、转臂200、第一压辊300、第一切刀400、第二压辊500以及第二切刀600,转臂200可转动地连接于支架100,第一压辊300可转动连接于转臂200,第一切刀400可转动地连接于第一压辊300,第二压辊500可转动地连接于转臂200,第二切刀600可转动地连接于第二压辊500。Please refer to Figure 2, the belt connecting device 1000 includes a bracket 100, a rotating arm 200, a first pressure roller 300, a first cutter 400, a second pressure roller 500 and a second cutter 600, the rotating arm 200 is rotatably connected to the bracket 100, the first pressure roller 300 is rotatably connected to the rotating arm 200, the first cutter 400 is rotatably connected to the first pressure roller 300, the second pressure roller 500 is rotatably connected to the rotating arm 200, and the second cutter 600 is rotatably connected to the second pressure roller 500.
具体来说,第一卷放装置2100和第二卷放装置2200分别设置于支架100的两侧,该支架100为U形架体,且转臂200的数目为两个,两个转臂200设置在第一压辊300的两端以及第二压辊500的两端。Specifically, the first winding device 2100 and the second winding device 2200 are respectively arranged on both sides of the bracket 100. The bracket 100 is a U-shaped frame, and the number of the rotating arms 200 is two. The two rotating arms 200 are arranged at both ends of the first pressure roller 300 and both ends of the second pressure roller 500.
其中,转臂200为条形板,第一压辊300和第二压辊500间隔设置,且第一压辊300和 第二压辊500分别可转动地连接于转臂200的两端。The rotating arm 200 is a strip plate, the first pressing roller 300 and the second pressing roller 500 are arranged at intervals, and the first pressing roller 300 and the second pressing roller 500 are rotatably connected to the two ends of the rotating arm 200 respectively.
其中,支架100上安装有转臂驱动件20,转臂驱动件20和其中一个转臂200驱动连接,用于驱动转臂200旋转,进而带动第一压辊300和第二压辊500相对转动,即第一压辊300可以位于第二压辊500的上方,或第一压辊300也可以位于第二压辊500的下方,或第一压辊300和第二压辊500位于同一水平面内,容易理解的是,转臂驱动件20可以为驱动电机。Among them, a rotating arm driving component 20 is installed on the bracket 100, and the rotating arm driving component 20 is drivingly connected to one of the rotating arms 200, and is used to drive the rotating arm 200 to rotate, thereby driving the first pressing roller 300 and the second pressing roller 500 to rotate relative to each other, that is, the first pressing roller 300 can be located above the second pressing roller 500, or the first pressing roller 300 can also be located below the second pressing roller 500, or the first pressing roller 300 and the second pressing roller 500 are located in the same horizontal plane. It is easy to understand that the rotating arm driving component 20 can be a driving motor.
需要说明的是,在本实施例中,第一压辊300和第二压辊500相同,且第一压辊300和第二压辊500平行设置,即,第一压辊300的长度以及直径均与第二压辊500的长度以及直径相同,一般来说,第一压辊300的长度需要大于或者等于料带11的宽度。It should be noted that, in the present embodiment, the first pressing roller 300 and the second pressing roller 500 are the same, and the first pressing roller 300 and the second pressing roller 500 are arranged in parallel, that is, the length and diameter of the first pressing roller 300 are the same as the length and diameter of the second pressing roller 500. Generally speaking, the length of the first pressing roller 300 needs to be greater than or equal to the width of the material strip 11.
第一切刀400和第二切刀600均用于切断料带11,为了可以一次性切断料带11,第一切刀400的刀口沿第一压辊300的转动轴心线分布,第二切刀600的刀口沿第二压辊500的转动轴心线分布,且第一切刀400的刀口长度等于第一压辊300的长度,第二切刀600的刀口长度等于第二压辊500的长度,在本实施例中,第一切刀400的刀口和第二切刀600的刀口均为锯齿状刀口。The first cutter 400 and the second cutter 600 are both used for cutting the material strip 11. In order to cut the material strip 11 at one time, the blade of the first cutter 400 is distributed along the rotation axis of the first pressure roller 300, and the blade of the second cutter 600 is distributed along the rotation axis of the second pressure roller 500. The length of the blade of the first cutter 400 is equal to the length of the first pressure roller 300, and the length of the blade of the second cutter 600 is equal to the length of the second pressure roller 500. In this embodiment, the blade of the first cutter 400 and the blade of the second cutter 600 are both serrated blades.
为了可以使第一切刀400相对于第一压辊300的转动轴心线转动,以及第二切刀600相对于第二压辊500的转动轴心线转动,转臂200上安装有两个切刀驱动件30,两个切刀驱动件30分别和第一切刀400以及第二切刀600驱动连接,需要说明的是,在第二压辊500位于第一压辊300上方时,第一切刀400的刀口和第二切刀600的刀口可以朝向同一方向。In order to enable the first cutter 400 to rotate relative to the rotation axis of the first pressure roller 300, and the second cutter 600 to rotate relative to the rotation axis of the second pressure roller 500, two cutter driving components 30 are installed on the rotating arm 200, and the two cutter driving components 30 are respectively connected to the first cutter 400 and the second cutter 600. It should be noted that when the second pressure roller 500 is located above the first pressure roller 300, the cutting edge of the first cutter 400 and the cutting edge of the second cutter 600 can face the same direction.
此外,为了便于第一压辊300和第二压辊500的移动,请参考图3,图3为接带装置1000的底部示意图,接带装置1000还包括两个第一导轨700以及四个第二导轨800,两个第一导轨700间隔设置。In addition, to facilitate the movement of the first pressure roller 300 and the second pressure roller 500, please refer to FIG. 3, which is a bottom schematic diagram of the belt connecting device 1000. The belt connecting device 1000 also includes two first guide rails 700 and four second guide rails 800, and the two first guide rails 700 are arranged at intervals.
支架100沿第一方向可滑动地连接于两个第一导轨700,两个第二导轨800沿第二方向可滑动地连接于一个第一导轨700,另外两个第二导轨800沿第二方向可滑动地连接于另一个第一导轨700,其中,第一方向和第二方向垂直。The bracket 100 is slidably connected to two first guide rails 700 along a first direction, two second guide rails 800 are slidably connected to one first guide rail 700 along a second direction, and the other two second guide rails 800 are slidably connected to another first guide rail 700 along the second direction, wherein the first direction and the second direction are perpendicular.
通过驱动电机和丝杠配合将支架100沿第一导轨700滑动,即丝杠和支架100螺纹配合,通过驱动电机驱使丝杠转动,则可以带动支架100沿第一方向滑动,第二导轨800和第一导轨700的滑动方式可以参考第一导轨700和支架100的滑动方式,此处不再赘述。The bracket 100 is slid along the first guide rail 700 by driving the motor and the lead screw, that is, the lead screw and the bracket 100 are threadedly matched, and the lead screw is driven to rotate by the driving motor, which can drive the bracket 100 to slide along the first direction. The sliding method of the second guide rail 800 and the first guide rail 700 can refer to the sliding method of the first guide rail 700 and the bracket 100, and will not be repeated here.
此外,请参考图4,在本实施例中,第一卷放装置和第二卷放装置相同,第一卷放装置包括卷料驱动件2110、卷料转轴2120以及第三导轨2130,卷料驱动件2110沿第三方向可滑动地连接于第三导轨2130,且卷料驱动件2110和卷料转轴2120驱动连接,且第三方向和第二方向相同,该卷料驱动件2110包括电机以及传动组件,传动组件可滑动地连接于第三导轨 2130,传动组件和卷料转轴2120连接,卷料驱动件2110可以参考现有技术中用于驱动卷料转轴2120旋转的驱动件,此处不再赘述。In addition, please refer to Figure 4. In this embodiment, the first winding device and the second winding device are the same. The first winding device includes a coil driving member 2110, a coil rotating shaft 2120 and a third guide rail 2130. The coil driving member 2110 is slidably connected to the third guide rail 2130 along the third direction, and the coil driving member 2110 and the coil rotating shaft 2120 are drivingly connected, and the third direction is the same as the second direction. The coil driving member 2110 includes a motor and a transmission assembly. The transmission assembly is slidably connected to the third guide rail 2130, and the transmission assembly is connected to the coil rotating shaft 2120. The coil driving member 2110 can refer to the driving member used to drive the coil rotating shaft 2120 to rotate in the prior art, which will not be repeated here.
请再次参考图1,为了方便料带11按照预设方向放卷或者收卷,收放卷设备2000还包括导向辊2300,导向辊2300的数目为多个,在本实施例中,导向辊2300的数目的为两个,两个导向辊2300平行且间隔设置。Please refer to Figure 1 again. In order to facilitate the unwinding or rewinding of the material strip 11 in a preset direction, the unwinding and rewinding device 2000 also includes a guide roller 2300. The number of the guide rollers 2300 is multiple. In the present embodiment, the number of the guide rollers 2300 is two, and the two guide rollers 2300 are parallel and spaced apart.
其中,导向辊2300可转动地安装于第一卷放装置2100的卷料驱动件2110,当然了,在其他实施例中,导向辊2300也可以安装在支架100上或者第二卷放装置2200,也可以是单独设置一个架体来支撑导向辊2300,此处不做限定,需要说明的是,导向辊2300的旋转轴心线和第一压辊300的旋转轴心线平行。Among them, the guide roller 2300 can be rotatably installed on the roll driving member 2110 of the first winding device 2100. Of course, in other embodiments, the guide roller 2300 can also be installed on the bracket 100 or the second winding device 2200, or a separate frame can be set to support the guide roller 2300. This is not limited here. It should be noted that the rotation axis of the guide roller 2300 is parallel to the rotation axis of the first pressure roller 300.
在电机的驱动下,通过传动组件将卷料转轴2120沿第一旋转方向或第二旋转方向转动,此处的第一旋转方向可以理解为顺时针转动,第二旋转方向可以理解为逆时针转动,以便于实施收卷作业或者放卷作业。Driven by the motor, the coil shaft 2120 is rotated along the first rotation direction or the second rotation direction through the transmission component. The first rotation direction here can be understood as clockwise rotation, and the second rotation direction can be understood as counterclockwise rotation, so as to facilitate the implementation of winding or unwinding operations.
请参考图5,本发明的实施例还提供了一种换卷方法,用于进行放卷,该换卷方法采用上述收放卷设备2000,其中,图5中的包括了收放卷设备2000在放卷过程中的流程1-8,且以图5中的相对位置进行说明,图5中示出的上下左右前后方向可以理解为在图5中的相对位置,或者以该产品常规放置时所处的相关位置关系。Please refer to Figure 5. An embodiment of the present invention further provides a roll changing method for unwinding, and the roll changing method adopts the above-mentioned unwinding and winding device 2000, wherein Figure 5 includes processes 1-8 of the unwinding and winding device 2000 during the unwinding process, and is explained with the relative positions in Figure 5. The up, down, left, right, front and back directions shown in Figure 5 can be understood as relative positions in Figure 5, or as the relative position relationship when the product is normally placed.
该换卷方法的步骤包括:The steps of the roll changing method include:
首先,在第一卷放装置2100上套设第一料卷10和/或第二卷放装置2200上套设第二料卷10。First, the first material roll 10 is placed on the first unwinding device 2100 and/or the second material roll 10 is placed on the second unwinding device 2200 .
具体来说,在进行放卷作业时,可以先在第一卷放装置2100的卷料转轴2120上套设第一料卷,或者,可以先在第二卷放装置2200的卷料转轴2120上套设第二料卷。Specifically, when performing the unwinding operation, the first material roll can be firstly mounted on the coil shaft 2120 of the first unwinding device 2100 , or the second material roll can be firstly mounted on the coil shaft 2120 of the second unwinding device 2200 .
当然了,也可以是第一卷放装置2100和第二卷放装置2200同时分别套设第一料卷以及第二料卷,此处的第一料卷和第二料卷可以理解为集流体料卷,此处的第一料卷和第二料卷相同,均可以理解为上述内容中所提及的料卷10。Of course, the first unwinding device 2100 and the second unwinding device 2200 may also respectively sleeve the first material roll and the second material roll at the same time. The first material roll and the second material roll here may be understood as current collector material rolls. The first material roll and the second material roll here are the same and may be understood as the material roll 10 mentioned in the above content.
在本实施例中,如图5中的流程1,先在第一卷放装置2100上套设第一料卷,将第一料卷的料带11依次穿过第一压辊300的右侧以及第二压辊500的左侧,此时,第一压辊300位于第二压辊500的下侧,并启动第一卷放装置2100,开始进行放卷。In this embodiment, as shown in process 1 in Figure 5, the first material roll is first placed on the first unwinding device 2100, and the material tape 11 of the first material roll is passed through the right side of the first pressure roller 300 and the left side of the second pressure roller 500 in sequence. At this time, the first pressure roller 300 is located at the lower side of the second pressure roller 500, and the first unwinding device 2100 is started to start unwinding.
如流程2及流程3所示,在第一料卷将要放卷完毕时,此处的放卷完毕可以理解为剩余料卷10的直径达到预设值,例如剩余料卷10的外径接近第一卷放装置2100的卷料转轴2120的外径时,或者剩余料卷10还剩余一层料带11或者两层料带11。As shown in process 2 and process 3, when the first material roll is about to be unwound, the unwound completion here can be understood as the diameter of the remaining material roll 10 reaches the preset value, for example, when the outer diameter of the remaining material roll 10 is close to the outer diameter of the winding shaft 2120 of the first winding device 2100, or the remaining material roll 10 still has one layer of material tape 11 or two layers of material tape 11.
在第二卷放装置2200上套设第二料卷,并启动第二卷放装置2200,将位于第一压辊300上的料带11和所述第二卷放装置2200的料带11头连接,并控制所述第一切刀400转动并切断所述第一料卷10的料带11,完成接带换卷,并继续进行放卷。The second material roll is placed on the second winding device 2200, and the second winding device 2200 is started, the material tape 11 on the first pressure roller 300 is connected to the material tape 11 head of the second winding device 2200, and the first cutter 400 is controlled to rotate and cut the material tape 11 of the first material roll 10, so as to complete the tape splicing and roll changing, and continue the unwinding.
具体来说,在启动所述第二卷放装置2200之前,需要控制电机驱动丝杠转动,使支架100相对于第一导轨700沿第一方向移动并远离第一卷放装置2100,即,第一压辊300靠近第二卷放装置2200的第二料卷,完成接带后,控制切刀驱动件30驱使第一切刀400转动并切断第一料卷10和第一压辊300之间的料带11。Specifically, before starting the second winding device 2200, it is necessary to control the motor to drive the screw to rotate so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the first winding device 2100, that is, the first pressure roller 300 approaches the second material roll of the second winding device 2200. After the tape connection is completed, the cutter drive 30 is controlled to drive the first cutter 400 to rotate and cut the material tape 11 between the first material roll 10 and the first pressure roller 300.
此处,为了便于位于第一压辊300上的料带和第二卷放装置2200上的料带头连接,其中,第二卷放装置2200的料带头具有粘接区域,即,料带11头上设有粘接胶水或者其他粘接剂。Here, in order to facilitate the connection between the material strip on the first pressure roller 300 and the material strip head on the second winding device 2200, the material strip head of the second winding device 2200 has a bonding area, that is, bonding glue or other adhesives are provided on the head of the material strip 11.
同时,需要说明的是,在第一压辊300上的料带接触第二卷放装置2200上的第二料卷10前,第二卷放装置2200可以已经启动,并带动第二料卷10转动,保证第二料卷的料带头的切向速度等于位于第一压辊300上的料带11尾的速度,避免在第二料卷的料带头和第一压辊300上的料带尾连接时发生相对位移,即,料带11两侧速度不一致导致料带11产生揉搓现象,提高接带成功率以及接带的牢固程度,此外,由于支架100可沿第二导轨800移动,以对应因纠偏而进行位置调整的料卷10,进一步提高接带精度。At the same time, it should be noted that before the material tape on the first pressure roller 300 contacts the second material roll 10 on the second winding device 2200, the second winding device 2200 can be started and drive the second material roll 10 to rotate, ensuring that the tangential speed of the material tape head of the second material roll is equal to the speed of the tail of the material tape 11 on the first pressure roller 300, avoiding relative displacement when the material tape head of the second material roll and the material tape tail on the first pressure roller 300 are connected, that is, the inconsistent speeds on both sides of the material tape 11 cause the material tape 11 to be rubbed, thereby improving the success rate of splicing and the firmness of the splicing. In addition, since the bracket 100 can move along the second guide rail 800 to correspond to the material roll 10 that is adjusted in position due to correction, the splicing accuracy is further improved.
完成接带后,支架100远离第二料卷10,复位于第一卷放装置2100和第二卷放装置2200之间的中部区域,避免影响放卷过程。After the tape connection is completed, the support 100 is away from the second material roll 10 and is relocated in the middle area between the first unwinding device 2100 and the second unwinding device 2200 to avoid affecting the unwinding process.
如流程4及流程6所示,在第二料卷将要放卷完毕时,准备下一次接带,控制转臂200旋转,具体来说,控制转臂200顺时针转动180度,直至第一压辊300位于第二压辊500的上侧,第二料卷的料带依次穿过第二压辊500的左侧以及第一压辊300的右侧。As shown in process 4 and process 6, when the second material roll is about to be unwound, in preparation for the next tape connection, the rotating arm 200 is controlled to rotate. Specifically, the rotating arm 200 is controlled to rotate 180 degrees clockwise until the first pressure roller 300 is located on the upper side of the second pressure roller 500, and the material tape of the second material roll passes through the left side of the second pressure roller 500 and the right side of the first pressure roller 300 in sequence.
同时,控制电机驱动丝杠转动,使支架100相对于第一导轨700沿第一方向移动并远离第二卷放装置2200,靠近第一卷放装置2100的第二料卷,即,第二压辊500上的料带靠近第一卷放装置2100的第一料卷。At the same time, the motor is controlled to drive the screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the second winding device 2200, approaching the second material roll of the first winding device 2100, that is, the material belt on the second pressure roller 500 is close to the first material roll of the first winding device 2100.
需要说明的是,可以在流程2-6中任意一个流程进行对第一卷放装置2100套设新的第一料卷。It should be noted that a new first material roll may be placed on the first unwinding device 2100 in any one of processes 2-6.
请继续参考流程7,将位于第二压辊500上的料带11和所述第一卷放装置2100上的料带头连接,并控制所述第二切刀600转动并切断所述第二料卷的料带11,完成接带换卷,并继续进行放卷,具体可以参考流程2和流程3,此处不再赘述。Please continue to refer to process 7, connect the material tape 11 on the second pressure roller 500 and the material tape head on the first winding device 2100, and control the second cutter 600 to rotate and cut the material tape 11 of the second material roll, complete the tape splicing and roll changing, and continue the unwinding. Please refer to process 2 and process 3 for details, which will not be repeated here.
最后参考流程8到流程1,控制转臂200逆时针旋转180度,整个收放卷设备2000复位于流程1的状态,即流程1-8可以循环作业,完成放卷过程,实现了不停机换卷工作,提高 了换卷效率。Finally, referring to process 8 to process 1, the rotating arm 200 is controlled to rotate 180 degrees counterclockwise, and the entire unwinding and winding equipment 2000 is restored to the state of process 1, that is, processes 1-8 can be operated in a cycle to complete the unwinding process, realizing the roll changing work without stopping the machine and improving the roll changing efficiency.
当然了,该收放卷设备2000也可以进行收卷作业,本发明的实施例还提供了一种换卷方法,用于进行收卷。Of course, the unwinding and rewinding device 2000 can also perform a rewinding operation. The embodiment of the present invention also provides a reel changing method for rewinding.
用于收卷的换卷方法的步骤包括:先将料带11依次穿过第二压辊500的左侧以及第一压辊300的右侧并将料带头连接在第一卷放装置2100上的卷料转轴2120上,进行第一料卷的卷绕,其中,第一压辊300位于第二压辊500的下方;The steps of the roll changing method for winding include: firstly passing the material strip 11 through the left side of the second pressing roller 500 and the right side of the first pressing roller 300 in sequence and connecting the material strip head to the coiling shaft 2120 on the first winding device 2100 to wind the first material roll, wherein the first pressing roller 300 is located below the second pressing roller 500;
或先将料带11依次穿过第二压辊500的左侧以及第二压辊500的右侧并将料带头连接在第二卷放装置2200上的卷料转轴2120上,进行第二料卷的卷绕,其中,第一压辊300位于第二压辊500的上方。Or first pass the material strip 11 through the left side and the right side of the second pressure roller 500 in sequence and connect the material strip head to the winding shaft 2120 on the second winding device 2200 to wind the second material roll, wherein the first pressure roller 300 is located above the second pressure roller 500.
在本实施例中,以先将料带11依次穿过第一压辊300的右侧以及第二压辊500的左侧并将料带11头连接在第一卷放装置2100上的卷料转轴2120上,其中,第一压辊300位于第二压辊500的下方的方式进行说明。In this embodiment, the material strip 11 is first passed through the right side of the first pressure roller 300 and the left side of the second pressure roller 500 in sequence, and the head of the material strip 11 is connected to the winding shaft 2120 on the first winding device 2100, wherein the first pressure roller 300 is located below the second pressure roller 500.
在第一料卷将要收卷完毕时,此处的收卷完毕可以理解为第一料卷的直径达到预设值,例如第一料卷的外径满足常规使用要求的情况下。When the first material roll is about to be completely rolled up, the winding completion here can be understood as the diameter of the first material roll reaching a preset value, for example, when the outer diameter of the first material roll meets the normal use requirements.
控制电机驱动丝杠转动,使支架100相对于第一导轨700沿第一方向移动并远离第一卷放装置2100,并靠近第二卷放装置2200的卷料转轴2120,在位于第一压辊300上的料带11和第二卷放装置2200的卷料转轴2120连接后,控制切刀驱动件30驱使第一切刀400转动并切断第一料卷10和第一压辊300之间的料带11,完成第一料卷的卷绕,并进行第二料卷的卷绕。The motor is controlled to drive the lead screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the first winding device 2100, and close to the winding shaft 2120 of the second winding device 2200. After the material strip 11 located on the first pressure roller 300 is connected to the winding shaft 2120 of the second winding device 2200, the cutter drive 30 is controlled to drive the first cutter 400 to rotate and cut the material strip 11 between the first material roll 10 and the first pressure roller 300, thereby completing the winding of the first material roll and starting the winding of the second material roll.
在第二料卷10将要收卷完毕时,准备下一次接带,控制转臂200旋转,具体来说,控制转臂200顺时针转动180度,直至第一压辊300位于第二压辊500的上侧,此时,第二料卷10的料带11依次穿过第二压辊500的左侧以及第一压辊300的右侧。When the second material roll 10 is about to be wound up, in preparation for the next tape connection, the rotating arm 200 is controlled to rotate. Specifically, the rotating arm 200 is controlled to rotate 180 degrees clockwise until the first pressure roller 300 is located on the upper side of the second pressure roller 500. At this time, the material tape 11 of the second material roll 10 passes through the left side of the second pressure roller 500 and the right side of the first pressure roller 300 in sequence.
同时,控制电机驱动丝杠转动,使支架100相对于第一导轨700沿第一方向移动并远离第二卷放装置2200,靠近第一卷放装置2100的卷料转轴2120,即,第二压辊500靠近第一卷放装置2100的第一料卷10。At the same time, the control motor drives the screw to rotate, so that the bracket 100 moves along the first direction relative to the first guide rail 700 and away from the second winding device 2200, close to the winding shaft 2120 of the first winding device 2100, that is, the second pressure roller 500 is close to the first material roll 10 of the first winding device 2100.
将位于第二压辊500上的料带11和所述第一卷放装置2100上的卷料转轴2120连接,并控制所述第二切刀600转动并切断所述料带11,完成接带换卷,此时,可以取下在第一卷放装置2100上形成的第二料卷10,并继续进行收卷。The material strip 11 on the second pressure roller 500 is connected to the material roll shaft 2120 on the first unwinding device 2100, and the second cutter 600 is controlled to rotate and cut the material strip 11 to complete the tape splicing and roll changing. At this time, the second material roll 10 formed on the first unwinding device 2100 can be removed and the winding can continue.
具体来说,为了方便位于第一压辊300和第二压辊500上的料带11分别与第二卷放装置2200的卷料转轴2120以及第一卷放装置2100的卷料转轴2120完成接带,可以在第二卷放 装置2200的卷料转轴2120以及第一卷放装置2100的卷料转轴2120上设置粘接区,即,在第二卷放装置2200的卷料转轴2120以及第一卷放装置2100的卷料转轴2120上设有粘接胶水或者其他粘接剂。Specifically, in order to facilitate the connection between the material strip 11 located on the first pressure roller 300 and the second pressure roller 500 and the winding shaft 2120 of the second winding device 2200 and the winding shaft 2120 of the first winding device 2100, respectively, a bonding area can be set on the winding shaft 2120 of the second winding device 2200 and the winding shaft 2120 of the first winding device 2100, that is, bonding glue or other adhesives are provided on the winding shaft 2120 of the second winding device 2200 and the winding shaft 2120 of the first winding device 2100.
最后,控制转臂200逆时针旋转180度,整个收放卷设备2000复位于初始的状态,并重复上述收卷流程。Finally, the rotating arm 200 is controlled to rotate 180 degrees counterclockwise, and the entire unwinding and rewinding device 2000 is restored to the initial state, and the above-mentioned rewinding process is repeated.
需要说明的是,在放卷过程或者收卷过程中,如果位于导向辊2300上料带11发生偏移,可以同时控制第一卷放装置的卷料转轴2120沿第三方向移动以及支架100沿第二导轨800移动,以避免导向辊2300上料带11发生偏移。It should be noted that during the unwinding process or the rewinding process, if the feeding belt 11 located at the guide roller 2300 is offset, the winding shaft 2120 of the first unwinding device can be controlled to move along the third direction and the bracket 100 can be controlled to move along the second guide rail 800 at the same time to avoid the guide roller 2300 feeding belt 11 from being offset.
或者控制第二卷放装置的卷料转轴2120沿第三方向移动以及支架100沿第二导轨800移动,以避免导向辊2300上料带11发生偏移,保证了料带11输送过程的稳定性。Alternatively, the coil shaft 2120 of the second unwinding device is controlled to move along the third direction and the bracket 100 is controlled to move along the second guide rail 800 to avoid the deviation of the material belt 11 on the guide roller 2300, thereby ensuring the stability of the conveying process of the material belt 11.
综上所述,该接带装置1000包括支架100、转臂200、第一压辊300、第一切刀400、第二压辊500以及第二切刀600,转臂200可转动地连接于支架100,第一压辊300可转动连接于转臂200,第一切刀400可转动地连接于第一压辊300,第二压辊500可转动地连接于转臂200,第二切刀600可转动地连接于第二压辊500,接带装置1000的结构简单,能够提高换卷效率。In summary, the belt splicing device 1000 includes a bracket 100, a rotating arm 200, a first pressure roller 300, a first cutter 400, a second pressure roller 500 and a second cutter 600. The rotating arm 200 is rotatably connected to the bracket 100, the first pressure roller 300 is rotatably connected to the rotating arm 200, the first cutter 400 is rotatably connected to the first pressure roller 300, the second pressure roller 500 is rotatably connected to the rotating arm 200, and the second cutter 600 is rotatably connected to the second pressure roller 500. The belt splicing device 1000 has a simple structure and can improve the roll changing efficiency.
该收放卷设备2000包括第一卷放装置2100、第二卷放装置2200以及上述的接带装置1000,第一卷放装置2100和第二卷放装置2200分别设置于支架100的两侧,且第一卷放装置2100和第二卷放装置2200均用于收卷或放卷料带11,该收放卷设备2000空间占用率更低,降低了设备成本,同时可以提高换卷效率。The reeling and unwinding device 2000 includes a first reeling and unwinding device 2100, a second reeling and unwinding device 2200 and the above-mentioned tape connecting device 1000. The first reeling and unwinding device 2100 and the second reeling and unwinding device 2200 are respectively arranged on both sides of the bracket 100, and the first reeling and unwinding device 2100 and the second reeling and unwinding device 2200 are both used for reeling or unwinding the material tape 11. The reeling and unwinding device 2000 has a lower space occupancy rate, reduces equipment costs, and can improve the efficiency of reel changing.
该换卷方法,用于放卷料带11,能够实现不停机换卷工作,提高了换卷效率,此外,还提供了一种换卷方法,用于收卷料带11,能够实现不停机换卷工作,提高了换卷效率。The roll changing method is used for unwinding the material strip 11, and can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency. In addition, a roll changing method is also provided for winding the material strip 11, and can realize the roll changing work without stopping the machine, thereby improving the roll changing efficiency.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (18)
- 一种接带装置,其特征在于,包括:A tape splicing device, characterized by comprising:支架(100);Bracket (100);转臂(200),所述转臂(200)可转动地连接于所述支架(100);A rotating arm (200), the rotating arm (200) being rotatably connected to the bracket (100);第一压辊(300),所述第一压辊(300)可转动连接于所述转臂(200);A first pressing roller (300), the first pressing roller (300) being rotatably connected to the rotating arm (200);第二压辊(500),所述第二压辊(500)可转动地连接于所述转臂(200);以及a second pressing roller (500), the second pressing roller (500) being rotatably connected to the rotating arm (200); and切割单元,所述切割单元用于切割料带。A cutting unit is used to cut the material strip.
- 根据权利要求1所述的接带装置,其特征在于,所述转臂(200)为条形板,所述第一压辊(300)和所述第二压辊(500)间隔设置,且所述第一压辊(300)和所述第二压辊(500)分别可转动地连接于所述转臂(200)的两端。The belt splicing device according to claim 1 is characterized in that the rotating arm (200) is a strip plate, the first pressing roller (300) and the second pressing roller (500) are arranged at intervals, and the first pressing roller (300) and the second pressing roller (500) are respectively rotatably connected to the two ends of the rotating arm (200).
- 根据权利要求1所述的接带装置,其特征在于,所述接带装置还包括第一导轨(700),所述支架(100)沿第一方向可滑动地连接于所述第一导轨(700)。The belt splicing device according to claim 1 is characterized in that the belt splicing device further comprises a first guide rail (700), and the bracket (100) is slidably connected to the first guide rail (700) along a first direction.
- 根据权利要求3所述的接带装置,其特征在于,所述接带装置还包括第二导轨(800),所述第二导轨(800)沿第二方向可滑动地连接于所述第一导轨(700);The belt splicing device according to claim 3, characterized in that the belt splicing device further comprises a second guide rail (800), wherein the second guide rail (800) is slidably connected to the first guide rail (700) along a second direction;其中,所述第一方向和所述第二方向垂直。The first direction is perpendicular to the second direction.
- 根据权利要求1所述的接带装置,其特征在于,所述切割单元包括第一切刀(400)和第二切刀(600),所述第一切刀(400)可转动地连接于所述第一压辊(300),所述第二切刀(600)可转动地连接于所述第二压辊(500),所述第一切刀(400)的刀口沿所述第一压辊(300)的转动轴心线方向延伸,所述第二切刀(600)的刀口沿所述第二压辊(500)的转动轴心线方向延伸。The tape splicing device according to claim 1 is characterized in that the cutting unit comprises a first cutter (400) and a second cutter (600), the first cutter (400) is rotatably connected to the first pressure roller (300), the second cutter (600) is rotatably connected to the second pressure roller (500), the cutting edge of the first cutter (400) extends along the direction of the rotation axis of the first pressure roller (300), and the cutting edge of the second cutter (600) extends along the direction of the rotation axis of the second pressure roller (500).
- 一种收放卷设备,其特征在于,包括第一卷放装置(2100)、第二卷放装置(2200)以及权利要求1-4任一项所述的接带装置;A winding and unwinding device, characterized in that it comprises a first winding and unwinding device (2100), a second winding and unwinding device (2200) and the tape splicing device according to any one of claims 1 to 4;所述第一卷放装置(2100)和所述第二卷放装置(2200)分别设置于所述支架(100)的两侧,且所述第一卷放装置(2100)和所述第二卷放装置(2200)均用于收卷或放卷料带(11)。The first unwinding device (2100) and the second unwinding device (2200) are respectively arranged on both sides of the bracket (100), and the first unwinding device (2100) and the second unwinding device (2200) are both used for winding or unwinding the material belt (11).
- 根据权利要求6所述的收放卷设备,其特征在于,所述第一卷放装置(2100)包括卷料驱动件(2110)、卷料转轴(2120)以及第三导轨(2130),所述卷料驱动件(2110)沿第三方向可滑动地连接于所述第三导轨(2130),且所述卷料驱动件(2110)和所述卷料转轴(2120)驱动连接。The unwinding and winding equipment according to claim 6 is characterized in that the first unwinding device (2100) includes a coil driving member (2110), a coil rotating shaft (2120) and a third guide rail (2130), the coil driving member (2110) is slidably connected to the third guide rail (2130) along a third direction, and the coil driving member (2110) and the coil rotating shaft (2120) are drivingly connected.
- 根据权利要求6所述的收放卷设备,其特征在于,所述收放卷设备还包括导向辊(2300),所述导向辊(2300)可转动地安装于所述支架(100)或所述第一卷放装置(2100)或所述第 二卷放装置(2200)。The unwinding and winding device according to claim 6 is characterized in that the unwinding and winding device also includes a guide roller (2300), and the guide roller (2300) is rotatably mounted on the bracket (100) or the first unwinding device (2100) or the second unwinding device (2200).
- 根据权利要求6所述的收放卷设备,其特征在于,所述切割单元包括第一切刀(400)和第二切刀(600),所述第一切刀(400)可转动地连接于所述第一压辊(300),所述第二切刀(600)可转动地连接于所述第二压辊(500),所述第一切刀(400)的刀口沿所述第一压辊(300)的转动轴心线方向延伸,所述第二切刀(600)的刀口沿所述第二压辊(500)的转动轴心线方向延伸。The unwinding and rewinding device according to claim 6 is characterized in that the cutting unit comprises a first cutter (400) and a second cutter (600), the first cutter (400) is rotatably connected to the first pressure roller (300), the second cutter (600) is rotatably connected to the second pressure roller (500), the cutting edge of the first cutter (400) extends along the direction of the rotation axis of the first pressure roller (300), and the cutting edge of the second cutter (600) extends along the direction of the rotation axis of the second pressure roller (500).
- 一种换卷方法,用于放卷料带(11),其特征在于,采用权利要求6-8任一项所述收放卷设备,所述换卷方法的步骤包括:A roll changing method for unwinding a material strip (11), characterized in that the unwinding and rewinding device according to any one of claims 6 to 8 is used, and the steps of the roll changing method include:在所述第一卷放装置(2100)上套设第一料卷(10)和/或在所述第二卷放装置(2200)上套设第二料卷(10);The first material roll (10) is sleeved on the first unwinding device (2100) and/or the second material roll (10) is sleeved on the second unwinding device (2200);将所述第一料卷(10)的料带(11)依次穿过所述第一压辊(300)的朝向所述第二料卷(10)的一侧以及所述第二压辊(500)的朝向所述第一料卷(10)的一侧,其中,所述第一压辊(300)位于所述第二压辊(500)沿所述料带(11)输送方向相反的一侧,所述第一卷放装置(2100)工作,进行放卷;The material strip (11) of the first material roll (10) is sequentially passed through the side of the first pressing roller (300) facing the second material roll (10) and the side of the second pressing roller (500) facing the first material roll (10), wherein the first pressing roller (300) is located on the side of the second pressing roller (500) opposite to the conveying direction of the material strip (11), and the first unwinding device (2100) is operated to unwind;在所述第一料卷(10)放卷完毕前,启动所述第二卷放装置(2200),将位于第一压辊(300)上的料带(11)和所述第二卷放装置(2200)的料带(11)头连接,切断所述第一料卷(10)的料带(11),继续进行放卷;Before the first material roll (10) is unwound, the second unwinding device (2200) is started, the material strip (11) on the first pressure roller (300) is connected to the material strip (11) head of the second unwinding device (2200), the material strip (11) of the first material roll (10) is cut off, and unwinding is continued;在所述第二料卷(10)放卷完毕前,控制所述转臂(200)旋转,以使所述第一压辊(300)转移至所述第二压辊(500)沿所述料带(11)输送方向相同的一侧,所述第二料卷(10)的料带(11)依次穿过所述第二压辊(500)的朝向所述第一料卷(10)的一侧以及所述第一压辊(300)的朝向所述第二料卷(10)的一侧;Before the unwinding of the second material roll (10) is completed, the rotating arm (200) is controlled to rotate so that the first pressing roller (300) is transferred to the side of the second pressing roller (500) along the same conveying direction of the material belt (11), and the material belt (11) of the second material roll (10) passes through the side of the second pressing roller (500) facing the first material roll (10) and the side of the first pressing roller (300) facing the second material roll (10) in sequence;将位于第二压辊(500)上的料带(11)和所述第一卷放装置(2100)上的料带(11)头连接,切断所述第二料卷(10)的料带(11),完成接带换卷,并继续进行放卷。The material tape (11) on the second pressure roller (500) is connected to the head of the material tape (11) on the first unwinding device (2100), the material tape (11) of the second material roll (10) is cut off, the tape splicing and roll changing are completed, and the unwinding is continued.
- 根据权利要求9所述的换卷方法,其特征在于,所述切割单元包括第一切刀(400)和第二切刀(600),所述第一切刀(400)可转动地连接于所述第一压辊(300),所述第二切刀(600)可转动地连接于所述第二压辊(500),所述切断所述第一料卷(10)的料带(11)包括:The roll changing method according to claim 9, characterized in that the cutting unit comprises a first cutter (400) and a second cutter (600), the first cutter (400) is rotatably connected to the first pressure roller (300), the second cutter (600) is rotatably connected to the second pressure roller (500), and the cutting of the material strip (11) of the first material roll (10) comprises:控制所述第一切刀(400)转动以使所述第一切刀的刀口靠近并切断所述第一料卷(10)的料带(11);Controlling the first cutter (400) to rotate so that the blade of the first cutter approaches and cuts off the material strip (11) of the first material roll (10);所述切断所述第二料卷(10)的料带(11)包括:The method of cutting off the strip (11) of the second material roll (10) comprises:控制所述第二切刀(600)转动以使所述第二切刀(600)的刀口靠近并切断所述第二料卷(10)的料带(11)。The second cutter (600) is controlled to rotate so that the blade of the second cutter (600) approaches and cuts off the material strip (11) of the second material roll (10).
- 根据权利要求11所述的换卷方法,其特征在于,所述第一切刀(400)的刀口沿所述第一压辊(300)的转动轴心线方向延伸,所述第二切刀(600)的刀口沿所述第二压辊(500)的转动轴心线方向延伸。The roll changing method according to claim 11 is characterized in that the blade of the first cutter (400) extends along the direction of the rotation axis of the first pressure roller (300), and the blade of the second cutter (600) extends along the direction of the rotation axis of the second pressure roller (500).
- 根据权利要求10所述的换卷方法,其特征在于,在所述启动所述第二卷放装置(2200)的步骤之前还包括:The roll changing method according to claim 10, characterized in that before the step of starting the second unwinding device (2200), it also includes:控制所述支架(100)沿第一方向移动并远离所述第一卷放装置(2100),其中,所述接带装置还包括第一导轨(700),所述支架(100)沿第一方向可滑动地连接于所述第一导轨(700)。The support (100) is controlled to move along a first direction and away from the first unwinding device (2100), wherein the tape splicing device further comprises a first guide rail (700), and the support (100) is slidably connected to the first guide rail (700) along the first direction.
- 根据权利要求10所述的换卷方法,其特征在于,在将位于第一压辊(300)上的料带(11)和所述第二卷放装置(2200)的料带(11)头连接的步骤执行时或之执行前还包括:The roll changing method according to claim 10 is characterized in that, before or during the step of connecting the material strip (11) on the first pressure roller (300) and the material strip (11) head of the second unwinding device (2200), the method further comprises:将所述第二卷放装置(2200)的料带(11)的放卷速度调节至与第一压辊(300)上的料带(11)的移送速度相同;The unwinding speed of the material strip (11) of the second unwinding device (2200) is adjusted to be the same as the conveying speed of the material strip (11) on the first pressing roller (300);在将位于第二压辊(500)上的料带(11)和所述第一卷放装置(2100)上的料带(11)头连接的步骤执行时或之执行前还包括:When or before the step of connecting the material strip (11) on the second pressing roller (500) and the head of the material strip (11) on the first unwinding device (2100) is executed, the method further comprises:将所述第一卷放装置(2100)的料带(11)的放卷速度调节至与第二压辊(500)上的料带(11)的移送速度相同。The unwinding speed of the material strip (11) of the first unwinding device (2100) is adjusted to be the same as the conveying speed of the material strip (11) on the second pressure roller (500).
- 一种换卷方法,用于收卷料带(11),其特征在于,采用权利要求6-8任一项所述收放卷设备,所述换卷方法的步骤包括:A roll changing method for winding a material strip (11), characterized in that the winding and unwinding device according to any one of claims 6 to 8 is used, and the steps of the roll changing method include:将料带(11)依次穿过第二压辊(500)的朝向所述第一料卷(10)的一侧以及第一压辊(300)的朝向所述第二料卷(10)的一侧并将料带头连接在第一卷放装置(2100)上的卷料转轴(2120)上,进行第一料卷的卷绕,其中,第一压辊(300)位于第二压辊(500)沿所述料带(11)输送方向相同的一侧;The material tape (11) is sequentially passed through the side of the second pressure roller (500) facing the first material roll (10) and the side of the first pressure roller (300) facing the second material roll (10), and the material tape head is connected to the winding shaft (2120) on the first winding device (2100) to wind the first material roll, wherein the first pressure roller (300) is located on the side of the second pressure roller (500) that is the same as the conveying direction of the material tape (11);在第一料卷(10)收卷完毕前,将位于第一压辊(300)上的料带(11)和第二卷放装置(2200)的卷料转轴(2120)连接后,切断第一料卷(10)和第一压辊(300)之间的料带(11),进行第二料卷的收卷;Before the first material roll (10) is wound up, the material strip (11) on the first pressure roller (300) is connected to the material winding shaft (2120) of the second winding device (2200), and then the material strip (11) between the first material roll (10) and the first pressure roller (300) is cut off to start winding up the second material roll;在第二料卷(10)收卷完毕前,控制转臂(200)旋转,以使第一压辊(300)转移至第二压辊(500)沿料带(11)输送方向相反的一侧,在沿料带(11)的输送方向相反的方向上,第二料卷(10)的料带(11)依次穿过第二压辊(500)的朝向第一料卷(10)的一侧以及第 一压辊(300)的朝向第二料卷(10)的一侧;Before the second material roll (10) is wound up, the rotating arm (200) is controlled to rotate so that the first pressing roller (300) is transferred to the side of the second pressing roller (500) opposite to the conveying direction of the material belt (11), and the material belt (11) of the second material roll (10) passes through the side of the second pressing roller (500) facing the first material roll (10) and the side of the first pressing roller (300) facing the second material roll (10) in sequence in the direction opposite to the conveying direction of the material belt (11);将位于第二压辊(500)上的料带(11)和所述第一卷放装置(2100)上的卷料转轴(2120)连接,切断第二料卷(10)和第二压辊(500)之间的所述料带(11),完成接带换卷。The material strip (11) on the second pressure roller (500) is connected to the coil shaft (2120) on the first unwinding device (2100), and the material strip (11) between the second material roll (10) and the second pressure roller (500) is cut to complete the strip splicing and roll changing.
- 根据权利要求15所述的换卷方法,其特征在于,所述切割单元包括第一切刀(400)和第二切刀(600),所述第一切刀(400)可转动地连接于所述第一压辊(300),所述第二切刀(600)可转动地连接于所述第二压辊(500),所述切断第一料卷(10)和第一压辊(300)之间的料带(11)包括:The roll changing method according to claim 15, characterized in that the cutting unit comprises a first cutter (400) and a second cutter (600), the first cutter (400) is rotatably connected to the first pressure roller (300), the second cutter (600) is rotatably connected to the second pressure roller (500), and the cutting of the material strip (11) between the first material roll (10) and the first pressure roller (300) comprises:控制所述第一切刀(400)转动以使所述第一切刀(400)靠近并切断所述第一料卷(10)和第一压辊(300)之间的料带(11);Controlling the first cutter (400) to rotate so that the first cutter (400) approaches and cuts the material strip (11) between the first material roll (10) and the first pressing roller (300);所述切断第二料卷(10)和第二压辊(500)之间的所述料带(11)包括:The method of cutting the material strip (11) between the second material roll (10) and the second pressing roller (500) comprises:控制所述第二切刀(600)转动以使所述第二切刀(600)的刀口靠近并切断所述第二料卷(10)和第二压辊(500)之间的所述料带(11)。The second cutter (600) is controlled to rotate so that the blade of the second cutter (600) approaches and cuts the material strip (11) between the second material roll (10) and the second pressing roller (500).
- 根据权利要求16所述的换卷方法,其特征在于,所述第一切刀(400)的刀口沿所述第一压辊(300)的转动轴心线方向延伸,所述第二切刀(600)的刀口沿所述第二压辊(500)的转动轴心线方向延伸。The roll changing method according to claim 16 is characterized in that the blade of the first cutter (400) extends along the direction of the rotation axis of the first pressure roller (300), and the blade of the second cutter (600) extends along the direction of the rotation axis of the second pressure roller (500).
- 根据权利要求15所述的换卷方法,其特征在于,在所述将位于第一压辊(300)上的料带(11)和第二卷放装置(2200)的卷料转轴(2120)连接后的步骤执行时或之执行前还包括:The roll changing method according to claim 15 is characterized in that before or during the step of connecting the material strip (11) on the first pressure roller (300) and the roll shaft (2120) of the second unwinding device (2200), the method further comprises:将所述第二卷放装置(2200)的卷料转轴(2120)的转动速度调节至与第一压辊(300)上的料带(11)的移送速度相同;The rotation speed of the coiling shaft (2120) of the second unwinding device (2200) is adjusted to be the same as the conveying speed of the material strip (11) on the first pressing roller (300);在所述将位于第二压辊(500)上的料带(11)和所述第一卷放装置(2100)上的卷料转轴(2120)连接的步骤执行时或之执行前还包括:When or before the step of connecting the material strip (11) on the second pressure roller (500) and the material winding shaft (2120) on the first unwinding device (2100) is executed, the method further includes:将所述第一卷放装置(2100)的卷料转轴(2120)的转动速度调节至与第二压辊(500)上的料带(11)的移送速度相同。The rotation speed of the coil shaft (2120) of the first unwinding device (2100) is adjusted to be the same as the transfer speed of the material strip (11) on the second pressure roller (500).
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CN202211231685.1A CN115417208A (en) | 2022-09-30 | 2022-09-30 | Tape splicing device, winding and unwinding equipment and reel changing method |
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