CN202464862U - Non-stop reel-changing material receiving device - Google Patents
Non-stop reel-changing material receiving device Download PDFInfo
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- CN202464862U CN202464862U CN2011204947182U CN201120494718U CN202464862U CN 202464862 U CN202464862 U CN 202464862U CN 2011204947182 U CN2011204947182 U CN 2011204947182U CN 201120494718 U CN201120494718 U CN 201120494718U CN 202464862 U CN202464862 U CN 202464862U
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- actuating mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to a non-stop reel-changing material receiving device, which comprises a double-station rotary rack, a transmission unit, a tension detecting roller, a detection and verification unit and an operation unit. A cross bracket is arranged on the double-station rotary rack. The horizontal two ends of the double-station rotary rack are respectively provided with a front roller shaft and a rear roller shaft. The vertical two ends of the cross bracket are respectively provided with an upper guide roller and a lower guide roller. An upper receiving unit and a lower receiving unit are respectively arranged above and below the front roller shaft. According to the utility model, the transmission control of a belt tension closed-loop and speed closed-loop variable frequency motor ensures the preacceleration of a slave shaft and the equipment running speed to be synchronous during the reel-changing process, while the tension force does not fluctuate. Therefore, the end breaking and the coating leakage can be greatly reduced. A three-roller twice-pressing area capable of correcting errors automatically and controlling operation independently ensures no waste during the rolling bottoming process, no wrinkles during the rolling process and no edge channeling during the rolling of end faces, while the end breaking and the coating leakage are reduced. The success rate of the reel-changing operation and the continuous operation level of equipment are ensured to be improved. Meanwhile, the rolling shaft of the device can be replaced without the need of adhesive tapes. Therefore, the production efficiency is greatly improved and the production cost is greatly reduced.
Description
Technical field
The utility model belongs to paper making equipment, relates in particular to a kind of Fabricating machinery of high-speed coating of paper industry.
Background technology
Shortcomings such as existing coating process is not shut down unstable, the easy fracture of the tension force that exists in the change of lap, easy holiday, efficient is low, consumption is big.
The patent No. provides a kind of " not shutting down the change of lap material-receiving device " for the Chinese patent of " 200920113829.7 ", but still can not satisfy the production needs.
The utility model content
What the utility model problem to be solved provided that a kind of new unperturbed moves volume does not shut down the change of lap material-receiving device.
Adopt following technical scheme in order to solve the problems of the technologies described above: a kind of change of lap material-receiving device of not shutting down; Comprise double turret, driving device, tension force measuring roll, detection and confirm device, handling device; On the double turret, be provided with cross frame; The two ends of cross frame horizontal direction are respectively equipped with forward and backward roll shaft, and cross frame vertical direction two ends are respectively equipped with upper and lower deflector roll, are respectively equipped with in preceding roll shaft above and below to be hinged with to put and descend to be hinged with and put.
When unreeling, last tipping is put by last impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof and is formed, and following tipping is put by impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof are formed down; By the variable-frequency motor transmission of tension closed loop and speed closed loop, the double turret is by a cover worm gearing transmission respectively for forward and backward roll shaft.
During rolling, the double turret has automatic deviation rectifying device, and forward and backward roll shaft is respectively by the variable-frequency motor transmission of tension open loop and speed closed loop; The double turret is by a cover worm gearing transmission; Last tipping is put by the rill dandy roll and the actuating mechanism thereof of toothed cutting knife, chain air blowing and is formed, and following tipping is put by the rubber roll and the actuating mechanism thereof of front and back action up and down and formed.
Detection and affirmation device are made up of photoelectricity or limit switch; Handling device is made up of touch-screen and PLC logic control element.
Described actuating mechanism is a cylinder.
The band tension closed loop that the utility model adopts and the variable-frequency motor transmission of speed closed loop control can guarantee when change of lap marquis be equipped with axle preacceleration and equipment operation speed synchronously, and tension force do not fluctuate, thus reduction is breaked end and holiday greatly; Three rollers, two nips of controlling of can realizing alone moving of automatic deviation correction can guarantee that the rolling bottoming is not wasted, wrapup procedure does not play Zou, the rolling end face is not scurried the limit; Reduce broken end and holiday, can guarantee that change of lap process success ratio and equipment move the raising of degree continuously, and Scroll just can change of lap without adhesive tape, can greatly enhance productivity and be lowered into the product cost.
Description of drawings
Fig. 1 is that the utility model embodiment 1 unreels the process scheme drawing.
Fig. 2 is the utility model embodiment 2 wrapup procedure scheme drawings.
The specific embodiment
Embodiment 1: as shown in Figure 1; A kind of change of lap material-receiving device of not shutting down; Comprise double turret 8, driving device, tension force measuring roll 1, detect and confirm device, handling device; On double turret 8, be provided with cross frame, the two ends of cross frame horizontal direction are respectively equipped with forward and backward roll shaft 9,10, and cross frame vertical direction two ends are respectively equipped with upper and lower deflector roll 5,7.Be respectively equipped with tipping puts 2 and puts 3 with tipping down in preceding roll shaft 9 above and belows; Last tipping is put 2 and is made up of last impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof, and following tipping puts 3 by impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof are formed down; By the variable-frequency motor transmission of tension closed loop and speed closed loop, double turret 8 is by a cover worm gearing transmission respectively for forward and backward roll shaft 9,10.
Detection and affirmation device are made up of photoelectricity or limit switch; Handling device is made up of touch-screen and PLC logic control element, and actuating mechanism is a cylinder.
Unreel change of lap working process (following splicing mode is an example) as follows: 1) splicing is prepared: old on the back roll shaft 10 of double turret unreels 6 when normal operation; On preceding roll shaft 9, be installed earlier and accomplish another and newly unreel 4 by the operative employee; And paste Acrylic Foam Tape, buttferfly-type adhesive tape on request, and the paper tail should to unreel the position probing photoelectric switch of installing at spindle nose rotating disk place corresponding with transmission side.
2) splicing preparation: after dead work finished, when old paper roll debatching reached certain diameter, the splicing preparatory signal was sent in manual work, and double turret 8 rotate in place, and following tipping is put 3 and swung by cylinder 14 and to put in place.
3) new paper roll quickens: because the splicing process is accomplished under coating machine high-speed cruising state, must guarantee before splicing that therefore new paper roll linear velocity is consistent with the coating machine complete machine speed of a motor vehicle.New paper roll quickens (this accelerator by the variable-frequency motor direct control of tape speed closed loop to guarantee speed synchronization) by operative employee's operating touch-screen.In new paper roll 4 accelerators, old paper roll 6 continues to move back paper.After new paper roll 4 linear velocities reach synchronously, send the actuating signal that allows splicing by PLC.So far, the splicing preparation work is accomplished, and allows the splicing action.
4) splicing action: send permission splicing signal by manual work; PLC is pressed onto operating paper web on the new paper roll 4 through the solenoid control pressure roller according to the photoelectric switch detected joint location model first time; New and old paper web is bonded together through double faced adhesive tape, tears the buttferfly-type adhesive tape; Detected joint location model is through the action of solenoid control sawtooth cutting knife for the second time according to photoelectric switch for PLC, and with operating paper web cut-out, old paper roll 6 is through instantaneous the stopping operating of variable-frequency motor of PLC control.Simultaneously because the PLC tension closed loop that adopts control has realized the no disturbance switching of new and old paper web.
5) reset: after above step was accomplished, pressure roller and cutting knife hightailed paper roll, get back to initial bit; 3 homings are put in following tipping, so far accomplish automatic splicing process.Subsequently, new paper roll 4 moves back paper continuously, through manual operation old paper roll 6 is unloaded refill, and new paper roll is installed as required, begins new change of lap, splicing circulation.
Embodiment 2: as shown in Figure 2; A kind of change of lap material-receiving device of not shutting down; Comprise double turret 8, driving device, detection and confirm device, handling device; Double turret 8 has automatic deviation rectifying device 15, and forward and backward roll shaft 9,10 is respectively by the variable-frequency motor transmission of tension open loop and speed closed loop; Double turret 8 is by a cover worm gearing transmission; Last tipping is put 2 and is made up of the rill dandy roll and the actuating mechanism thereof of toothed cutting knife 13, chain air blowing, and following tipping is put 3 and is made up of the rubber roll and the actuating mechanism thereof of action before and after can be up and down.
Other structures are with embodiment 1.
Rolling change of lap working process is (is example with the splicing process) as follows: 1) change of lap is prepared: the old Scroll 11 on the back roll shaft 10 of double turret 8 is installed on preceding roll shaft 9 by the operative employee and accomplishes another new Scrolls 12 of installation in normal coiling process.
2) splicing preparation: after dead work finished, when old Scroll 11 coil papers during to certain diameter, the splicing preparatory signal was sent in manual work, and double turret 8 rotates in place, begins acceleration by the new Scroll 11 of manual operation.When new Scroll 11 speed and the coating machine complete machine speed of a motor vehicle synchronously after, tipping is put 2 fluted roller and is fallen in the manual operation, will descend tipping to put 3 action rubber roll simultaneously and release, and then rise moving tipping down and put 3.So far, the change of lap preparatory condition of three rollers, two nips possesses.Whole course of action is by the photoelectric switch and chain assurance the in location of limit switch that are contained on the frame.
3) splicing action: after unreeling the end of part change of lap, when new Scroll 12 of joint past, manual operation splicing action.At this moment; Paper is cut off in the action of sawtooth cutting knife; Be contained in simultaneously tipping put between 2 fluted roller rill curved tracheae by the electromagnetic valve of PLC control chain electric air blowing; Make paper tail that sawtooth cutting knife 13 cuts off get into another nip, so just successfully accomplished the switching of Scroll by a nip of three rollers, two nips that form.Old Scroll 11 was stopped operating by variable-frequency motor effect moment of PLC control.
4) reset: after above step finished, the manual operation splicing stopped.Use tipping by PLC control through electromagnetic valve and put 2 fluted roller mechanism cylinder release, make fluted roller leave the paper web homing; 3 action rubber roll time-delay (time can be set, and purpose is to guarantee change of lap bottoming tightness) is put in following tipping, and whereabouts cylinder action earlier falls roller, then before and after actuating cylinder again rubber roll mechanism is regained; In addition, in order to guarantee that the rolling end face neatly installs a cover rolling frame automatic deviation rectifying device 15 additional.Equally, whole course of action is still by the photoelectric switch and chain assurance the in location of limit switch that are contained on the frame.So far, the splicing process finishes automatically.Subsequently, old paper roll is unloaded in manual work, changes new Scroll, begins new change of lap, splicing circulation.
More than be exactly that whole high speed coating machine is produced the detailed process description that unperturbed is moved volume continuously.
Claims (5)
1. do not shut down the change of lap material-receiving device for one kind; Comprise double turret, driving device, tension force measuring roll, detection and confirm device, handling device; It is characterized in that: on the double turret, be provided with cross frame; The two ends of cross frame horizontal direction are respectively equipped with forward and backward roll shaft, and cross frame vertical direction two ends are respectively equipped with upper and lower deflector roll, are respectively equipped with in preceding roll shaft above and below to be hinged with to put and descend to be hinged with and put.
2. the change of lap material-receiving device of not shutting down according to claim 1; It is characterized in that: when unreeling; Last tipping is put by last impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof and is formed, and following tipping is put by impulse material rubber roll, sawtooth cutting knife and actuating mechanism thereof are formed down; By the variable-frequency motor transmission of tension closed loop and speed closed loop, the double turret is by a cover worm gearing transmission respectively for forward and backward roll shaft.
3. the change of lap material-receiving device of not shutting down according to claim 1 is characterized in that: during rolling, the double turret has automatic deviation rectifying device, and forward and backward roll shaft is respectively by the variable-frequency motor transmission of tension open loop and speed closed loop; The double turret is by a cover worm gearing transmission; Last tipping is put by the rill dandy roll and the actuating mechanism thereof of toothed cutting knife, chain air blowing and is formed, and following tipping is put by the rubber roll and the actuating mechanism thereof of front and back action up and down and formed.
4. the change of lap material-receiving device of not shutting down according to claim 1 is characterized in that: detection and affirmation device are made up of photoelectricity or limit switch; Handling device is made up of touch-screen and PLC logic control element.
5. according to any described change of lap material-receiving device of not shutting down in claim 2 or 3, it is characterized in that: described actuating mechanism is a cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204947182U CN202464862U (en) | 2011-12-02 | 2011-12-02 | Non-stop reel-changing material receiving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204947182U CN202464862U (en) | 2011-12-02 | 2011-12-02 | Non-stop reel-changing material receiving device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202464862U true CN202464862U (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204947182U Expired - Fee Related CN202464862U (en) | 2011-12-02 | 2011-12-02 | Non-stop reel-changing material receiving device |
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| CN (1) | CN202464862U (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387146A (en) * | 2013-08-06 | 2013-11-13 | 江阴市汇通包装机械有限公司 | Crossed gas cap winding and unwinding bracket |
| CN103420199A (en) * | 2013-07-24 | 2013-12-04 | 宁波欣达印刷机器有限公司 | Combined type photogravure press auxiliary winding device |
| CN103754677A (en) * | 2014-01-22 | 2014-04-30 | 董长国 | Automatic take-up and reel alternation machine for plastic bags |
| CN103991732A (en) * | 2014-05-26 | 2014-08-20 | 苏州百骐电子材料有限公司 | Heating type electronic film winding device |
| CN103991734A (en) * | 2014-05-26 | 2014-08-20 | 苏州百骐电子材料有限公司 | Film coil uncoiling machine |
| CN104150253A (en) * | 2014-07-11 | 2014-11-19 | 青岛铠硕纺机有限公司 | Velvet fabric reeling device |
| CN104553367A (en) * | 2014-12-26 | 2015-04-29 | 陕西北人印刷机械有限责任公司 | Printing machine winding unit capable of automatically controlling cutting and roll-change material receiving control method of printing machine winding unit |
| CN104860101A (en) * | 2015-04-21 | 2015-08-26 | 中国科学院自动化研究所 | Winding device for superconducting strip and method |
| CN106315273A (en) * | 2016-08-19 | 2017-01-11 | 泉州市汉威机械制造有限公司 | Automatic material change and reception control method |
| CN108675027A (en) * | 2018-04-06 | 2018-10-19 | 东莞市天合机电开发有限公司 | A kind of gold stamping paper feeding mechanism of gilding press |
| CN108675039A (en) * | 2018-05-28 | 2018-10-19 | 深圳市赢合科技股份有限公司 | A kind of winding process for realizing zero-speed punching and automatic rubberizing to lithium battery pole slice |
| CN108816673A (en) * | 2018-07-04 | 2018-11-16 | 东莞市凯迪胶粘科技有限公司 | It is a kind of to increase freezing section to improve the hot melt coating machine of coating homogeneity |
| CN109455547A (en) * | 2018-12-04 | 2019-03-12 | 东莞市威骏不织布有限公司 | Super large wide cut nonwoven fabric production method and equipment |
| CN111267485A (en) * | 2018-12-05 | 2020-06-12 | 柯尼卡美能达株式会社 | Printing medium conveying device and printing device |
| CN112299100A (en) * | 2020-09-29 | 2021-02-02 | 西安航天华阳机电装备有限公司 | Control method of multi-station coiling unit |
| CN112978439A (en) * | 2021-01-24 | 2021-06-18 | 佟超德 | Winder is used in non-woven fabrics production with automatically, cut apart function |
| CN113821007A (en) * | 2021-09-29 | 2021-12-21 | 广东利元亨智能装备股份有限公司 | Material roll control method, system, electronic device and storage medium |
| CN114671276A (en) * | 2022-05-27 | 2022-06-28 | 江苏德顺纺织有限公司 | Intelligent winding equipment with adjustable crepe surface fabric spins in ejection of compact direction |
| JP7317366B2 (en) | 2019-11-25 | 2023-07-31 | 甲南設計工業株式会社 | Sheet take-up device |
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2011
- 2011-12-02 CN CN2011204947182U patent/CN202464862U/en not_active Expired - Fee Related
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103420199A (en) * | 2013-07-24 | 2013-12-04 | 宁波欣达印刷机器有限公司 | Combined type photogravure press auxiliary winding device |
| CN103387146A (en) * | 2013-08-06 | 2013-11-13 | 江阴市汇通包装机械有限公司 | Crossed gas cap winding and unwinding bracket |
| CN103754677A (en) * | 2014-01-22 | 2014-04-30 | 董长国 | Automatic take-up and reel alternation machine for plastic bags |
| CN103754677B (en) * | 2014-01-22 | 2017-08-18 | 潍坊兴信工程项目管理有限公司 | Polybag automatic winding lap changing apparatus |
| CN103991732A (en) * | 2014-05-26 | 2014-08-20 | 苏州百骐电子材料有限公司 | Heating type electronic film winding device |
| CN103991734A (en) * | 2014-05-26 | 2014-08-20 | 苏州百骐电子材料有限公司 | Film coil uncoiling machine |
| CN103991734B (en) * | 2014-05-26 | 2016-04-20 | 苏州百骐电子材料有限公司 | Film coil uncoiling machine |
| CN103991732B (en) * | 2014-05-26 | 2016-04-20 | 苏州百骐电子材料有限公司 | Heating type electronic film winding device |
| CN104150253B (en) * | 2014-07-11 | 2016-08-24 | 青岛铠硕机械科技有限公司 | Velveting cloth-rolling device |
| CN104150253A (en) * | 2014-07-11 | 2014-11-19 | 青岛铠硕纺机有限公司 | Velvet fabric reeling device |
| CN104553367A (en) * | 2014-12-26 | 2015-04-29 | 陕西北人印刷机械有限责任公司 | Printing machine winding unit capable of automatically controlling cutting and roll-change material receiving control method of printing machine winding unit |
| CN104860101A (en) * | 2015-04-21 | 2015-08-26 | 中国科学院自动化研究所 | Winding device for superconducting strip and method |
| CN106315273A (en) * | 2016-08-19 | 2017-01-11 | 泉州市汉威机械制造有限公司 | Automatic material change and reception control method |
| CN108675027B (en) * | 2018-04-06 | 2020-04-03 | 管浩铭 | Gilding press is with gilding paper conveying mechanism |
| CN108675027A (en) * | 2018-04-06 | 2018-10-19 | 东莞市天合机电开发有限公司 | A kind of gold stamping paper feeding mechanism of gilding press |
| CN108675039A (en) * | 2018-05-28 | 2018-10-19 | 深圳市赢合科技股份有限公司 | A kind of winding process for realizing zero-speed punching and automatic rubberizing to lithium battery pole slice |
| CN108675039B (en) * | 2018-05-28 | 2020-06-16 | 深圳市赢合科技股份有限公司 | Winding process for realizing zero-speed punching and automatic rubberizing of lithium battery pole piece |
| CN108816673A (en) * | 2018-07-04 | 2018-11-16 | 东莞市凯迪胶粘科技有限公司 | It is a kind of to increase freezing section to improve the hot melt coating machine of coating homogeneity |
| CN109455547A (en) * | 2018-12-04 | 2019-03-12 | 东莞市威骏不织布有限公司 | Super large wide cut nonwoven fabric production method and equipment |
| CN111267485A (en) * | 2018-12-05 | 2020-06-12 | 柯尼卡美能达株式会社 | Printing medium conveying device and printing device |
| JP7317366B2 (en) | 2019-11-25 | 2023-07-31 | 甲南設計工業株式会社 | Sheet take-up device |
| CN112299100A (en) * | 2020-09-29 | 2021-02-02 | 西安航天华阳机电装备有限公司 | Control method of multi-station coiling unit |
| CN112299100B (en) * | 2020-09-29 | 2023-07-04 | 西安航天华阳机电装备有限公司 | Multi-station coiling unit control method |
| CN112978439A (en) * | 2021-01-24 | 2021-06-18 | 佟超德 | Winder is used in non-woven fabrics production with automatically, cut apart function |
| CN112978439B (en) * | 2021-01-24 | 2023-01-13 | 无锡市鑫都机械有限公司 | Winder is used in non-woven fabrics production with automatically, cut apart function |
| CN113821007A (en) * | 2021-09-29 | 2021-12-21 | 广东利元亨智能装备股份有限公司 | Material roll control method, system, electronic device and storage medium |
| CN114671276A (en) * | 2022-05-27 | 2022-06-28 | 江苏德顺纺织有限公司 | Intelligent winding equipment with adjustable crepe surface fabric spins in ejection of compact direction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20151202 |
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| EXPY | Termination of patent right or utility model |