WO2024065342A1 - Telescopic torsion joint structure and photovoltaic panel cleaning robot - Google Patents

Telescopic torsion joint structure and photovoltaic panel cleaning robot Download PDF

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Publication number
WO2024065342A1
WO2024065342A1 PCT/CN2022/122371 CN2022122371W WO2024065342A1 WO 2024065342 A1 WO2024065342 A1 WO 2024065342A1 CN 2022122371 W CN2022122371 W CN 2022122371W WO 2024065342 A1 WO2024065342 A1 WO 2024065342A1
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WIPO (PCT)
Prior art keywords
hole
rod body
cleaning robot
photovoltaic panel
joint structure
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PCT/CN2022/122371
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French (fr)
Chinese (zh)
Inventor
张杏华
李田蓥
时永佳
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廊坊思拓新能源科技有限公司
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Publication of WO2024065342A1 publication Critical patent/WO2024065342A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the field of photovoltaic panel cleaning robots, in particular to a telescopic torsion joint structure and a photovoltaic panel cleaning robot adopting the telescopic torsion joint structure.
  • photovoltaic power stations Due to the constraints of land and photovoltaic module prices, photovoltaic power stations have gradually begun to be built with flat single-axis tracking brackets.
  • the length of a single-row flat single-axis can generally be built to be about 90 meters.
  • the power station will connect the flat single-axis tracking brackets into a long row of 1 to 2 kilometers through a bridge, so that a long row can be cleaned by only one cleaning robot.
  • the final angle error of the ends between the two rows of flat single axes will reach a maximum of about 12°; such an angle error makes one end of the flat single axis bridge uphill and the other end downhill, as shown in Figure 1, the left end 401 of the bridge 400 in Figure 1 is downhill, and the right end 402 of the bridge 400 is uphill.
  • the traditional frame structure cleaning robot cannot adapt to this bridge state, and the twistable photovoltaic panel cleaning robot can smoothly pass through this bridge state.
  • the object of the present invention is to provide a retractable torsion joint structure and a photovoltaic panel cleaning robot, so as to solve the above-mentioned defects of the photovoltaic panel cleaning robot at least to a certain extent.
  • a telescopic torsion joint structure comprising:
  • An outer rod body having a first hole extending axially and a second hole extending radially;
  • an inner rod body one end of which is inserted into the first hole and a gap is formed between the inner rod body and the hole wall of the first hole so that the inner rod body can swing relative to the outer rod body, and the inner rod body is provided with a third hole corresponding to the second hole;
  • a connecting pin which is inserted into the second hole and the third hole;
  • One of the second hole and the third hole is a waist hole, and the long side of the waist hole is parallel to the axis of the rod body where the waist hole is located.
  • the inner and outer rod bodies can swing at a certain angle with the center of the connecting pin as the center of the circle, so that the rotational motion can be transmitted at a variable angle;
  • one of the second hole and the third hole is designed as a waist hole, so that the inner and outer rod bodies can contract when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
  • the length of the waist hole is preferably configured to be 3 to 5 mm larger than the diameter of the connecting pin, and the size of the gap is preferably configured to allow the maximum swing angle of the inner rod body relative to the outer rod body to reach 10° to 12°.
  • a photovoltaic panel cleaning robot comprises a wheel axle and a transmission rod connecting two wheel axles, wherein the above-mentioned telescopic torsion joint structure is connected between the transmission rod and the wheel axle.
  • the above-mentioned retractable torsion joint structure is added between the wheel axle and the transmission rod connecting the two wheel axles.
  • the walking device and the transmission rod form a certain angle and do not affect the transmission of power.
  • This structure can make the transmission rod smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the wheel axles caused by the twisting of the two ends of the cleaning robot in opposite directions.
  • the end of the inner rod body is opposite to the end of the transmission rod and is fixedly connected with a clamp
  • the outer rod body is a tube structure
  • the axle is inserted into the tube structure and is fixedly connected to the tube structure.
  • the end of the tube structure connected to the axle is provided with a long groove along the axial direction of the tube structure and is provided with a first connecting bolt, which passes through the tube structure and the axle in a direction perpendicular to the long groove to fix the tube structure to the axle.
  • the transmission rod is a metal tube
  • the joint surface between the metal tube and the clamp, and the joint surface between the inner rod body and the clamp are provided with an embossed structure.
  • the clamp is equipped with a second and a third connecting bolt, the second connecting bolt passes through the clamp and the metal tube, and the third connecting bolt passes through the clamp and the inner rod body.
  • a photovoltaic panel cleaning robot comprises a brush core shaft and a brush support shaft, wherein the above-mentioned telescopic torsion joint structure is connected between the brush core shaft and the brush support shaft.
  • the above-mentioned retractable torsion joint structure is added between the brush core shaft and the brush support shaft.
  • the walking device forms a certain angle with the brush core shaft and does not affect the transmission of power.
  • This structure can make the brush smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
  • the brush core shaft is a metal tube
  • the outer rod body is embedded in the end of the metal tube and is fixedly connected to the metal tube
  • the inner rod body is fixedly connected to the brush support shaft.
  • the outer end of the inner rod body is provided with an axial hole and a keyway, the axial hole cooperates with the brush support shaft, and the keyway cooperates with the key on the brush support shaft to fix the inner rod body and the brush support shaft.
  • the first hole of the outer rod body is a horn hole.
  • the present invention has at least the following beneficial effects:
  • the inner and outer rod bodies are plugged together and a gap is formed between the plugged-in parts, so that the inner and outer rod bodies can swing at a certain angle with the center of the connecting pin as the center of the circle, so that the rotational motion can be transmitted at a variable angle; one of the second hole and the third hole is designed as a waist hole, so that the inner and outer rod bodies can shrink when subjected to the pressure of the connected parts, and can stretch when subjected to the tension of the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
  • the telescopic torsion joint structure is simple in structure and easy to use.
  • the photovoltaic panel cleaning robot of the present invention is provided with a retractable torsion joint structure between the transmission rod and the wheel axle, so that the transmission rod can smoothly follow the torsion of the cleaning robot and compensate for the change in the interval between the wheel axles caused by the torsion of the two ends of the cleaning robot in opposite directions.
  • the photovoltaic panel cleaning robot of the present invention adds the above-mentioned retractable torsion joint structure between the brush core shaft and the brush support shaft, so that the brush can smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
  • FIG1 is a schematic diagram of a flat single-axis bridge with one end being uphill and the other end being downhill;
  • FIG2 is a perspective view of a first embodiment of a telescopic torsion joint structure
  • FIG3 is an end view of a first embodiment of a telescopic torsion joint structure
  • Fig. 4 is a cross-sectional view taken along line A-A of Fig. 3;
  • Fig. 5 is a cross-sectional view taken along line B-B of Fig. 3;
  • FIG6 is a perspective view of a second embodiment of a telescopic torsion joint structure
  • FIG7 is an end view of a second embodiment of a telescopic torsion joint structure
  • Fig. 8 is a cross-sectional view taken along line C-C of Fig. 7;
  • Fig. 9 is a cross-sectional view taken along line D-D of Fig. 7;
  • FIG10 is a front view of an embodiment of a photovoltaic panel cleaning robot
  • FIG11 is a top view of an embodiment of a photovoltaic panel cleaning robot
  • FIG12 is a side view of an embodiment of a photovoltaic panel cleaning robot
  • FIG13 is a schematic diagram of the connection between the telescopic torsion joint structure, the transmission rod and the wheel axle;
  • FIG14 is a top view of FIG13
  • Fig. 15 is a cross-sectional view taken along line E-E of Fig. 14;
  • FIG16 is a schematic diagram of the connection between the telescopic torsion joint structure and the brush mandrel;
  • FIG17 is a cross-sectional view taken along line F-F in FIG16 .
  • the telescopic torsion joint structure 100 of the present embodiment includes: an outer rod body 101, an inner rod body 102 and a connecting pin 103.
  • the outer rod body 101 has an axially extending first hole 107, the first hole 107 is a hole of equal diameter, one end of the inner rod body 102 is inserted into the first hole 107, and a gap is formed between the outer wall of the inner rod body 102 and the hole wall of the first hole 107.
  • the outer rod body 101 also has a radially extending second hole 106
  • the inner rod body 102 has a third hole 108 corresponding to the second hole 106
  • the connecting pin 103 is penetrated through the second hole 106 and the third hole 108, and cooperates with the second hole 106 and the third hole 108 to connect the inner rod body 102 and the outer rod body 101 as a whole
  • the second hole 106 on the outer rod body 101 is a waist hole
  • the long side of the waist hole is parallel to the axis of the outer rod body 101, so that the outer rod body 101 and the inner rod body 102 have a certain telescopic amount.
  • screw holes are provided at both ends of the connecting pin 103, screws are installed in the screw holes, and a gasket 104 is arranged between the screw and the connecting pin 103.
  • the gasket 104 cooperates with the hole edge of the second hole 106 to limit the connecting pin 103 and prevent the connecting pin 103 from falling off.
  • the connecting pin 103 can also be a bolt.
  • the outer rod body 101, the inner rod body 102 and the connecting pin 103 are all moving parts. In order to reduce friction loss, they are preferably made of wear-resistant materials, such as steel, alloy and the like.
  • the inner rod body 102 and the outer rod body 101 can swing at a certain angle with the center of the connecting pin 103 as the center of the circle, so that the rotational motion can be transmitted at a variable angle;
  • the second hole 106 is designed as a waist hole, so that the inner and outer rod bodies can shrink when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
  • the length of the waist hole corresponds to the maximum telescopic amount between the inner and outer rod bodies
  • the gap between the inner and outer rod bodies corresponds to the maximum swing angle between the inner and outer rod bodies.
  • the length of the waist hole of the telescopic torsion joint structure 100 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 103, that is, the relative telescopic amount between the inner and outer rod bodies is 3 to 5 mm
  • the size of the gap between the inner and outer rod bodies is configured so that the maximum swing angle of the inner rod body relative to the outer rod body can reach 10° to 12°.
  • the telescopic torsion joint structure 200 of the present embodiment includes: an outer rod body 201, an inner rod body 202 and a connecting pin 203.
  • the outer rod body 201 has an axially extending first hole 207, one end of the inner rod body 202 is inserted into the first hole 207, and a gap is formed between the outer wall of the inner rod body 202 and the hole wall of the first hole 207.
  • the outer rod body 201 also has a radially extending second hole 206, and the inner rod body 202 has a third hole 208 corresponding to the second hole 206.
  • the connecting pin 203 is penetrated through the second hole 206 and the third hole 208, and cooperates with the second hole 206 and the third hole 208 to connect the inner rod body 202 and the outer rod body 201 as a whole, wherein the third hole 208 on the inner rod body 202 is a waist hole, and the long side of the waist hole is parallel to the axis of the inner rod body 202, so that the outer rod body 201 and the inner rod body 202 have a certain telescopic amount.
  • the first hole 207 of the outer rod body 201 is designed as a trumpet hole, which is larger at both ends and smaller in the middle.
  • the hole diameter is the smallest at the position corresponding to the connection pin 203 .
  • the connecting pin 203 in this embodiment is interference fit with the second hole 206 on the outer rod body 201.
  • the connecting pin can also be a bolt, which passes through the second hole 206 and the third hole 208, is connected with a nut, and is fixed to the outer rod body.
  • the connecting pin 203 can also be the connecting pin in the first embodiment.
  • the outer rod body 201, the inner rod body 202 and the connecting pin 205 are preferably made of wear-resistant materials, such as steel, alloy and the like.
  • the inner rod body 202 and the outer rod body 201 can swing at a certain angle with the center of the connecting pin 203 as the center of the circle, so that the rotational motion can be transmitted at a variable angle;
  • the third hole 208 is designed as a waist hole, so that the inner and outer rod bodies can contract when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
  • the length of the waist hole corresponds to the maximum telescopic amount between the inner and outer rod bodies
  • the structure of the horn hole corresponds to the maximum swing angle between the inner and outer rod bodies.
  • the length of the waist hole of the telescopic torsion joint structure 200 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 203, that is, the relative telescopic amount between the inner and outer rod bodies is 3 to 5 mm.
  • Figures 10 to 12 show a photovoltaic panel cleaning robot, wherein Figure 10 is a front view, Figure 11 is a top view, and Figure 12 is a side view.
  • the photovoltaic panel cleaning robot is in a twisted state.
  • the photovoltaic panel cleaning robot has two edge walking devices 301, 304 and an intermediate walking device 303. All walking devices are installed on the rotating shaft 302 and can be twisted around the rotating shaft 302. Each walking device is equipped with a walking wheel 305 through a wheel axle.
  • the two edge walking devices 301, 304 and the intermediate walking device 303 include front wheels and rear wheels, and the corresponding walking wheels 305 are connected through a transmission rod 307.
  • the walking wheel 305 walks on the frame at the edge of the photovoltaic panel, driving the brush to pass through the photovoltaic panel to clean the photovoltaic panel. After the photovoltaic panels on a row of flat single shafts are cleaned, they walk through the bridge between two rows of flat single shafts to the photovoltaic panels on the next row of flat single shafts to continue cleaning.
  • a telescopic torsion joint structure 100 is connected at the end of the transmission rod 307, that is, between the transmission rod 307 and the axle.
  • the telescopic torsion joint structure 100 is the same as the telescopic torsion joint structure 100 in the first embodiment, and will not be described in detail.
  • a retractable torsion joint structure 100 is added between the wheel axle and the transmission rod 307 connecting the two wheel axles.
  • the walking device 301, 304 forms a certain angle with the transmission rod 307 and does not affect the transmission of power.
  • This structure enables the transmission rod 307 to smoothly follow the twisting of the cleaning robot and compensate for the change in the spacing between the wheel axles caused by the twisting of the two ends of the cleaning robot in opposite directions.
  • 13 to 15 show a specific connection structure between the telescopic torsion joint structure 100 and the axle 312 and the transmission rod 307 .
  • the inner rod body 102 of the telescopic torsion joint structure 100 is connected to the transmission rod 307, and the outer rod body 101 of the telescopic torsion joint structure 100 is connected to the axle 312.
  • the end of the inner rod body 102 is opposite to the end of the transmission rod 307, and is fixedly connected with a clamp 309.
  • the outer rod body 101 is a tube structure, and the axle 312 is inserted into the tube structure and fixedly connected with the tube structure.
  • the characteristics of the axle 312 being a solid structure and the characteristics of the outer rod body 101 itself having an axially extending first hole 107 are utilized, and the outer rod body 101 is designed as a tube structure as a whole, so that the structure of the telescopic torsion joint structure 100 is simple, and it can be directly plugged and connected with the axle 312 without the need to use a clamp.
  • a long slot 313 is provided at the end of the tube structure connected to the axle 312 along the axial direction of the tube structure, and a first connecting bolt 311 is provided.
  • the first connecting bolt 311 penetrates the tube structure and the axle 312 in a direction perpendicular to the long slot 313 to fixedly connect the tube structure to the axle 312. In this way, the tube structure can be squeezed by the first connecting bolt 311 to deform the tube structure and hold the axle 312 tightly.
  • the axle 312 is completely fixed to the outer tube body 101 by utilizing the holding force of the tube structure on the axle 312 and the connecting effect of the first connecting bolt 311 on the tube structure and the axle 312.
  • the transmission rod 307 is made of a metal tube, and the metal tube is preferably an aluminum tube to reduce the weight of the robot.
  • An embossing structure is provided on the outer surface of the metal tube, and an embossing structure is also provided on the inner surface of the clamp 309.
  • the embossing structure increases the friction between the clamp 309 and the transmission rod 307.
  • the clamp 309 is provided with a second connecting bolt 308 and a third connecting bolt 310.
  • the second connecting bolt 308 penetrates the clamp 309 and the metal tube, and the third connecting bolt 310 penetrates the clamp 309 and the inner rod body 102.
  • the clamping force is improved by the embossing structure, and on the other hand, the connecting bolts are increased.
  • the combination of the two aspects completely fixes the inner rod body 102 and the transmission rod 307.
  • the maximum torsion angle of the photovoltaic panel cleaning machine is preferably designed to be 10° to 12°. If the torsion angle is designed to be too small, the walking wheel set may not be able to completely land on the track when passing through the bridge, and the robot is at risk of falling. If the torsion angle is designed to be too large, the transmission rod 307 connecting the wheel axle will interfere with the brush.
  • the length of the waist hole of the telescopic torsion joint structure 100 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 103, that is, the relative telescopic amount of the inner rod body and the outer rod body is 3 to 5 mm, and the size of the gap between the inner and outer rod bodies is configured so that the maximum swing angle of the inner rod body relative to the outer rod body can reach 10° to 12°.
  • the maximum final angle error between the ends of the two rows of flat single shafts can reach about 12°
  • the maximum torsion angle of the photovoltaic panel cleaning machine can also be less than 12°
  • the maximum swing angle of the inner rod body of the telescopic torsion joint structure 100 relative to the outer rod body can be less than 12°.
  • the slope of the bridge between the two rows of flat single shafts is not only related to the final angle error between the ends of the two rows of flat single shafts, but also to the spacing between the two rows of flat single shafts.
  • the slope will be gentle; on the other hand, when the photovoltaic panel cleaning robot is provided with one or more intermediate walking devices 303, the maximum swing angle of the inner rod body of a single telescopic torsion joint structure 100 relative to the outer rod body can be smaller.
  • the photovoltaic panel cleaning robot may also be without the intermediate walking device 303 , or may be designed with two or more intermediate walking devices 303 .
  • Figures 10 to 12 show a photovoltaic panel cleaning robot, wherein Figure 10 is a front view, Figure 11 is a top view, and Figure 12 is a side view.
  • the photovoltaic panel cleaning robot is in a twisted state.
  • the photovoltaic panel cleaning robot has two edge walking devices 301 , 304 and a middle walking device 303 , and a brush 306 is arranged between the walking devices.
  • the brush 306 rotates around the brush core shaft to clean the photovoltaic panel.
  • a telescopic torsion joint structure is connected between the brush core shaft and the brush support shaft on the walking device.
  • the telescopic torsion joint structure is the same as the telescopic torsion joint structure 200 of the second embodiment, and will not be described in detail.
  • a retractable torsion joint structure is added between the brush core shaft and the brush support shaft on the walking device.
  • the walking device and the brush core shaft form a certain angle and do not affect the transmission of power.
  • This structure can make the brush smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
  • FIG. 16 to FIG. 17 show a specific connection structure between the telescopic torsion joint structure 200 and the brush core shaft 314 .
  • the outer rod 201 of the telescopic torsion joint structure 200 is connected to the brush mandrel 314, and the inner rod 202 of the telescopic torsion joint structure 200 is used to fix the brush support shaft.
  • the brush mandrel 314 adopts a metal tube, and the outer rod 201 of the telescopic torsion joint structure 200 is embedded at the end of the metal tube and fixedly connected to the metal tube.
  • the metal tube used as the brush mandrel is preferably an aluminum tube, so as to reduce the weight of the cleaning robot.
  • an embossing structure on the inner wall of the metal tube and the outer wall of the outer rod 201 to increase the friction of the joint and avoid relative rotation.
  • the characteristic of the brush mandrel 314 as a tube structure is utilized, and the outer rod 201 of the telescopic torsion joint structure 200 is embedded at the end of the brush mandrel 314 and fixedly connected to the brush mandrel 314. It does not need to add accessories such as a clamp to the brush mandrel 314, and the structure is simpler and more convenient to install.
  • the metal tube used as the brush core shaft 314 is a double-layer tube, and a plug 315 is embedded in the end of the inner tube.
  • the end of the outer rod body 201 of the telescopic torsion joint structure 200 abuts against the plug 315 to increase the contact area between the outer rod body 201 and the end of the brush core shaft 314.
  • an axial hole 210 and a key slot 209 are provided at the outer end of the inner rod body 202 of the telescopic torsion joint structure 200.
  • the connection between the inner rod body 202 of the telescopic torsion joint structure 200 and the brush support shaft is realized through the axial hole 210 and the key slot 209.
  • the axial hole 210 cooperates with the brush support shaft
  • the key slot 209 cooperates with the key on the brush support shaft to fix the inner rod body 202 with the brush support shaft.

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  • Photovoltaic Devices (AREA)

Abstract

Disclosed in the present invention are a telescopic torsion joint structure and a photovoltaic panel cleaning robot. The torsion joint structure comprises: an outer rod body, which has an axially extending first hole and a radially extending second hole; and an inner rod body, which has one end inserted into the first hole and forms a gap with a wall of the first hole, and a connecting pin, wherein the inner rod body is provided with a third hole corresponding to the second hole, the connecting pin passes through the second hole and the third hole, and one of the second hole and the third hole is a waist hole having a long side parallel to the axis of the rod body where the waist hole is located. In the robot, by means of the telescopic torsion joint structure, a wheel axle is connected to a transmission rod, and/or a brush core shaft is connected to a brush support shaft. Using the telescopic torsion joint structure enables the transmission rod and/or the brush to smoothly twist along with the cleaning robot, and compensates for the change in spacing at two ends of the cleaning robot twisting in opposite directions.

Description

一种可伸缩扭转节结构及光伏板清扫机器人A telescopic torsion joint structure and a photovoltaic panel cleaning robot 技术领域Technical Field
本发明涉及光伏板清扫机器人领域,具体是一种可伸缩扭转节结构,及采用该可伸缩扭转节结构的光伏板清扫机器人。The invention relates to the field of photovoltaic panel cleaning robots, in particular to a telescopic torsion joint structure and a photovoltaic panel cleaning robot adopting the telescopic torsion joint structure.
背景技术Background technique
由于土地及其光伏组件价格等等制约因素,光伏电站逐渐开始以平单轴跟踪支架来建设。单列平单轴一般能建成的长度大致在90米左右,电站为降低光伏组件的清扫成本,平单轴跟踪支架都会通过桥架连成1至2KM的长排,这样一长排可以只用一台清扫机器人清扫。Due to the constraints of land and photovoltaic module prices, photovoltaic power stations have gradually begun to be built with flat single-axis tracking brackets. The length of a single-row flat single-axis can generally be built to be about 90 meters. In order to reduce the cleaning cost of photovoltaic modules, the power station will connect the flat single-axis tracking brackets into a long row of 1 to 2 kilometers through a bridge, so that a long row can be cleaned by only one cleaning robot.
由于平单轴存在控制精度、安装精度等误差,及其90米长的扭矩管扭转角度误差,两列平单轴间的端部最终角度误差最大会达到12°左右;这样的角度误差使得平单轴桥架的一端为上坡,另一端为下坡,如图1所示,图1中桥架400的左端401为下坡,桥架400的右端402为上坡。传统的框架结构清扫机器人无法适应此种桥架状态,可扭转的光伏板清扫机器人能够平稳通过此种桥架状态,但是,可扭转的光伏板清扫机器人在发生扭转时,由传动杆所连接的两个轮轴之间的间隔亦会随之变化,毛刷两端的支撑轴之间的间隔亦会随之变化,因此需要设计相应的结构来补偿该间隔变化。基于此,发明人想到了用扭转节来补偿该间隔变化,进而提出了本申请的可伸缩扭转节结构。Due to the errors in control accuracy and installation accuracy of the flat single axis, as well as the torsion angle error of the 90-meter-long torque tube, the final angle error of the ends between the two rows of flat single axes will reach a maximum of about 12°; such an angle error makes one end of the flat single axis bridge uphill and the other end downhill, as shown in Figure 1, the left end 401 of the bridge 400 in Figure 1 is downhill, and the right end 402 of the bridge 400 is uphill. The traditional frame structure cleaning robot cannot adapt to this bridge state, and the twistable photovoltaic panel cleaning robot can smoothly pass through this bridge state. However, when the twistable photovoltaic panel cleaning robot is twisted, the interval between the two axles connected by the transmission rod will also change, and the interval between the support shafts at both ends of the brush will also change, so it is necessary to design a corresponding structure to compensate for the interval change. Based on this, the inventor thought of using a torsion joint to compensate for the interval change, and then proposed the retractable torsion joint structure of the present application.
发明内容Summary of the invention
本发明的目的是提供一种可伸缩扭转节结构及光伏板清扫机器人,以至少在一定程度解决光伏板清扫机器人存在的上述缺陷。The object of the present invention is to provide a retractable torsion joint structure and a photovoltaic panel cleaning robot, so as to solve the above-mentioned defects of the photovoltaic panel cleaning robot at least to a certain extent.
为达上述目的,本发明采用的技术方案如下:To achieve the above object, the technical solution adopted by the present invention is as follows:
一种可伸缩扭转节结构,其包括:A telescopic torsion joint structure, comprising:
外杆体,其具有轴向延伸的第一孔及径向延伸的第二孔;An outer rod body having a first hole extending axially and a second hole extending radially;
内杆体,其一端插设于所述第一孔,且与第一孔的孔壁之间形成有间隙,以使所述内杆体可相对外杆体摆动,所述内杆体对应所述第二孔开设有第三孔;以及an inner rod body, one end of which is inserted into the first hole and a gap is formed between the inner rod body and the hole wall of the first hole so that the inner rod body can swing relative to the outer rod body, and the inner rod body is provided with a third hole corresponding to the second hole; and
连接销,其穿设于所述第二孔及第三孔;A connecting pin, which is inserted into the second hole and the third hole;
所述第二孔与第三孔中的一个孔为腰孔,所述腰孔的长边与腰孔所在杆体的轴线平行。One of the second hole and the third hole is a waist hole, and the long side of the waist hole is parallel to the axis of the rod body where the waist hole is located.
上述可伸缩扭转节结构中,通过内外杆体的插接配合,以及在插接配合部之间形成间隙,使得内杆体与外杆体能够以连接销的中心为圆心,摆动一定的角度,从而可以变角度传递回转运动;将第二孔与第三孔中的一个孔设计为腰孔,使得内外杆体在受到被连接部件的压力时能够收缩,而在受到被连接件的拉力时能够拉伸,从而使得变角度传递回转运动的同时,能够对被连接的两个部件之间的间隔变化进行补偿。In the above-mentioned telescopic torsion joint structure, by plugging and fitting the inner and outer rod bodies and forming a gap between the plug-fitting parts, the inner and outer rod bodies can swing at a certain angle with the center of the connecting pin as the center of the circle, so that the rotational motion can be transmitted at a variable angle; one of the second hole and the third hole is designed as a waist hole, so that the inner and outer rod bodies can contract when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
所述腰孔的长度优选配置为较所述连接销的直径大3至5mm,所述间隙的大小优选配置为使所述内杆体相对外杆体的最大摆动角可达10°至12°。The length of the waist hole is preferably configured to be 3 to 5 mm larger than the diameter of the connecting pin, and the size of the gap is preferably configured to allow the maximum swing angle of the inner rod body relative to the outer rod body to reach 10° to 12°.
一种光伏板清扫机器人,其包括轮轴及连接两个轮轴的传动杆,所述传动杆与轮轴之间连接有上述的可伸缩扭转节结构。A photovoltaic panel cleaning robot comprises a wheel axle and a transmission rod connecting two wheel axles, wherein the above-mentioned telescopic torsion joint structure is connected between the transmission rod and the wheel axle.
上述光伏板清扫机器人中,在轮轴及连接两个轮轴的传动杆之间增加上述的可伸缩扭转节结构,当清扫机器人一端回绕转轴左转,另一端回绕转轴右转时,在不破坏原有的刚性连接下,行走装置与传动杆成一定角度并且不影响动力的传递,这种结构能使传动杆平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的轮轴之间的间隔变化进行补偿。In the above-mentioned photovoltaic panel cleaning robot, the above-mentioned retractable torsion joint structure is added between the wheel axle and the transmission rod connecting the two wheel axles. When one end of the cleaning robot turns left around the rotating shaft and the other end turns right around the rotating shaft, without destroying the original rigid connection, the walking device and the transmission rod form a certain angle and do not affect the transmission of power. This structure can make the transmission rod smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the wheel axles caused by the twisting of the two ends of the cleaning robot in opposite directions.
在一些实施例中,所述内杆体的端部与传动杆的端部相对,并用抱箍固定连接,所述外杆体为管结构,所述轮轴插设于所述管结构内,与所述管结构固 定连接。In some embodiments, the end of the inner rod body is opposite to the end of the transmission rod and is fixedly connected with a clamp, the outer rod body is a tube structure, the axle is inserted into the tube structure and is fixedly connected to the tube structure.
在一些实施例中,所述管结构的与轮轴连接的端部沿管结构的轴线方向开设有长槽,并配置有第一连接螺栓,所述第一连接螺栓沿垂直所述长槽的方向贯穿所述管结构及轮轴,将所述管结构与轮轴固定连接。In some embodiments, the end of the tube structure connected to the axle is provided with a long groove along the axial direction of the tube structure and is provided with a first connecting bolt, which passes through the tube structure and the axle in a direction perpendicular to the long groove to fix the tube structure to the axle.
在一些实施例中,所述传动杆为金属管,所述金属管与抱箍的结合面、及内杆体与抱箍的结合面设有压花结构,所述抱箍配置有第二及第三连接螺栓,所述第二连接螺栓贯穿所述抱箍及金属管,所述第三连接螺栓贯穿所述抱箍及内杆体。In some embodiments, the transmission rod is a metal tube, and the joint surface between the metal tube and the clamp, and the joint surface between the inner rod body and the clamp are provided with an embossed structure. The clamp is equipped with a second and a third connecting bolt, the second connecting bolt passes through the clamp and the metal tube, and the third connecting bolt passes through the clamp and the inner rod body.
一种光伏板清扫机器人,其包括毛刷芯轴及毛刷支撑轴,所述毛刷芯轴及毛刷支撑轴之间连接有上述的可伸缩扭转节结构。A photovoltaic panel cleaning robot comprises a brush core shaft and a brush support shaft, wherein the above-mentioned telescopic torsion joint structure is connected between the brush core shaft and the brush support shaft.
上述光伏板清扫机器人中,在毛刷芯轴及毛刷支撑轴之间增加上述的可伸缩扭转节结构,当清扫机器人一端回绕转轴左转,另一端回绕转轴右转时,在不破坏原有的刚性连接下,行走装置与毛刷芯轴成一定角度且并不影响动力的传递,这种结构能使毛刷平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的毛刷支撑轴之间的间隔变化进行补偿。In the above-mentioned photovoltaic panel cleaning robot, the above-mentioned retractable torsion joint structure is added between the brush core shaft and the brush support shaft. When one end of the cleaning robot turns left around the rotating shaft and the other end turns right around the rotating shaft, without destroying the original rigid connection, the walking device forms a certain angle with the brush core shaft and does not affect the transmission of power. This structure can make the brush smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
在一些实施例中,所述毛刷芯轴为金属管,所述外杆体嵌于所述金属管的端头处,与所述金属管固定连接,所述内杆体与毛刷支撑轴固定连接。In some embodiments, the brush core shaft is a metal tube, the outer rod body is embedded in the end of the metal tube and is fixedly connected to the metal tube, and the inner rod body is fixedly connected to the brush support shaft.
在一些实施例中,所述内杆体的外端设置有轴孔及键槽,所述轴孔与毛刷支撑轴配合,所述键槽与毛刷支撑轴上的键配合,将所述内杆体与毛刷支撑轴固定连接。In some embodiments, the outer end of the inner rod body is provided with an axial hole and a keyway, the axial hole cooperates with the brush support shaft, and the keyway cooperates with the key on the brush support shaft to fix the inner rod body and the brush support shaft.
在一些实施例中,所述外杆体的第一孔为喇叭孔。In some embodiments, the first hole of the outer rod body is a horn hole.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
本发明可伸缩扭转节结构中,通过内外杆体的插接配合,以及在插接配合 部之间形成间隙,使得内杆体与外杆体能够以连接销的中心为圆心,摆动一定的角度,从而可以变角度传递回转运动;将第二孔与第三孔中的一个孔设计为腰孔,使得内外杆体在受到被连接部件的压力时能够收缩,而在受到被连接件的拉力时能够拉伸,从而使得变角度传递回转运动的同时,能够对被连接的两个部件之间的间隔变化进行补偿。且上述可伸缩扭转节结构的结构简单,使用方便。In the telescopic torsion joint structure of the present invention, the inner and outer rod bodies are plugged together and a gap is formed between the plugged-in parts, so that the inner and outer rod bodies can swing at a certain angle with the center of the connecting pin as the center of the circle, so that the rotational motion can be transmitted at a variable angle; one of the second hole and the third hole is designed as a waist hole, so that the inner and outer rod bodies can shrink when subjected to the pressure of the connected parts, and can stretch when subjected to the tension of the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts. The telescopic torsion joint structure is simple in structure and easy to use.
本发明光伏板清扫机器人在传动杆与轮轴之间设置可伸缩扭转节结构,使传动杆能够平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的轮轴之间的间隔变化进行补偿。The photovoltaic panel cleaning robot of the present invention is provided with a retractable torsion joint structure between the transmission rod and the wheel axle, so that the transmission rod can smoothly follow the torsion of the cleaning robot and compensate for the change in the interval between the wheel axles caused by the torsion of the two ends of the cleaning robot in opposite directions.
本发明光伏板清扫机器人在毛刷芯轴及毛刷支撑轴之间增加上述的可伸缩扭转节结构,使毛刷能够平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的毛刷支撑轴之间的间隔变化进行补偿。The photovoltaic panel cleaning robot of the present invention adds the above-mentioned retractable torsion joint structure between the brush core shaft and the brush support shaft, so that the brush can smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为平单轴桥架的一端为上坡、另一端为下坡的状态示意图;FIG1 is a schematic diagram of a flat single-axis bridge with one end being uphill and the other end being downhill;
图2为可伸缩扭转节结构的第一实施例的立体图;FIG2 is a perspective view of a first embodiment of a telescopic torsion joint structure;
图3为可伸缩扭转节结构的第一实施例的端视图;FIG3 is an end view of a first embodiment of a telescopic torsion joint structure;
图4为图3的A-A剖视图;Fig. 4 is a cross-sectional view taken along line A-A of Fig. 3;
图5为图3的B-B剖视图;Fig. 5 is a cross-sectional view taken along line B-B of Fig. 3;
图6为可伸缩扭转节结构的第二实施例的立体图;FIG6 is a perspective view of a second embodiment of a telescopic torsion joint structure;
图7为可伸缩扭转节结构的第二实施例的端视图;FIG7 is an end view of a second embodiment of a telescopic torsion joint structure;
图8为图7的C-C剖视图;Fig. 8 is a cross-sectional view taken along line C-C of Fig. 7;
图9为图7的D-D剖视图;Fig. 9 is a cross-sectional view taken along line D-D of Fig. 7;
图10为光伏板清扫机器人一实施例的前视图;FIG10 is a front view of an embodiment of a photovoltaic panel cleaning robot;
图11为光伏板清扫机器人一实施例的俯视图;FIG11 is a top view of an embodiment of a photovoltaic panel cleaning robot;
图12为光伏板清扫机器人一实施例的侧视图;FIG12 is a side view of an embodiment of a photovoltaic panel cleaning robot;
图13为可伸缩扭转节结构与传动杆及轮轴的连接示意图;FIG13 is a schematic diagram of the connection between the telescopic torsion joint structure, the transmission rod and the wheel axle;
图14为图13的俯视状态图;FIG14 is a top view of FIG13;
图15为图14的E-E剖视图;Fig. 15 is a cross-sectional view taken along line E-E of Fig. 14;
图16为可伸缩扭转节结构与毛刷芯轴的连接示意图;FIG16 is a schematic diagram of the connection between the telescopic torsion joint structure and the brush mandrel;
图17为图16的F-F剖视图。FIG17 is a cross-sectional view taken along line F-F in FIG16 .
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
第一实施例:First embodiment:
请参照图2至图5,本实施例的可伸缩扭转节结构100包括:外杆体101、内杆体102及连接销103。其中,外杆体101具有轴向延伸的第一孔107,第一孔107采用等径孔,内杆体102的一端插设于第一孔107内,且内杆体102的外壁与第一孔107的孔壁之间形成有间隙。外杆体101还具有径向延伸的第二孔106,内杆体102对应该第二孔106开设有第三孔108,连接销103穿设于第二孔106及第三孔108,与第二孔106及第三孔108配合,将内杆体102和外杆体101连为一体,其中,外杆体101上的第二孔106为腰孔,腰孔的长边与外杆体101的轴线平行,使得外杆体101与内杆体102有一定的伸缩量。Please refer to FIG. 2 to FIG. 5 , the telescopic torsion joint structure 100 of the present embodiment includes: an outer rod body 101, an inner rod body 102 and a connecting pin 103. The outer rod body 101 has an axially extending first hole 107, the first hole 107 is a hole of equal diameter, one end of the inner rod body 102 is inserted into the first hole 107, and a gap is formed between the outer wall of the inner rod body 102 and the hole wall of the first hole 107. The outer rod body 101 also has a radially extending second hole 106, the inner rod body 102 has a third hole 108 corresponding to the second hole 106, the connecting pin 103 is penetrated through the second hole 106 and the third hole 108, and cooperates with the second hole 106 and the third hole 108 to connect the inner rod body 102 and the outer rod body 101 as a whole, wherein the second hole 106 on the outer rod body 101 is a waist hole, the long side of the waist hole is parallel to the axis of the outer rod body 101, so that the outer rod body 101 and the inner rod body 102 have a certain telescopic amount.
具体在本实施例中,连接销103的两端设有螺丝孔,螺丝孔中装配螺丝,螺丝与连接销103之间配置垫片104,该垫片104与第二孔106的孔沿配合,对连接销103形成限位作用,防止连接销103脱落。作为一种替代方案,连接销103也可以采用螺栓。Specifically in this embodiment, screw holes are provided at both ends of the connecting pin 103, screws are installed in the screw holes, and a gasket 104 is arranged between the screw and the connecting pin 103. The gasket 104 cooperates with the hole edge of the second hole 106 to limit the connecting pin 103 and prevent the connecting pin 103 from falling off. As an alternative, the connecting pin 103 can also be a bolt.
外杆体101、内杆体102及连接销103均为运动部件,为了减小磨擦损耗,优选耐磨材料,例如钢、合金等材料制取。The outer rod body 101, the inner rod body 102 and the connecting pin 103 are all moving parts. In order to reduce friction loss, they are preferably made of wear-resistant materials, such as steel, alloy and the like.
上述可伸缩扭转节结构100中,通过内外杆体的插接配合,以及在插接配合部之间形成间隙,使得内杆体102与外杆体101能够以连接销103的中心为圆心,摆动一定的角度,从而可以变角度传递回转运动;将第二孔106设计为 腰孔,使得内外杆体在受到被连接部件的压力时能够收缩,而在受到被连接件的拉力时能够拉伸,从而使得变角度传递回转运动的同时,能够对被连接的两个部件之间的间隔变化进行补偿。In the above-mentioned telescopic torsion joint structure 100, by plugging and fitting the inner and outer rod bodies and forming a gap between the plug-fitting parts, the inner rod body 102 and the outer rod body 101 can swing at a certain angle with the center of the connecting pin 103 as the center of the circle, so that the rotational motion can be transmitted at a variable angle; the second hole 106 is designed as a waist hole, so that the inner and outer rod bodies can shrink when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
上述可伸缩扭转节结构100中,腰孔的长度,对应内外杆体之间的最大伸缩量,内外杆体之间的间隙,对应内外杆体之间的最大摆动角度。在一些实施例中,将可伸缩扭转节结构100的上述腰孔的长度设计为较所述连接销103的直径大3至5mm,即内杆体与外杆体的相对伸缩量为3至5mm,将内外杆体之间的间隙的大小配置为使所述内杆体相对外杆体的最大摆动角可达10°至12°。In the telescopic torsion joint structure 100, the length of the waist hole corresponds to the maximum telescopic amount between the inner and outer rod bodies, and the gap between the inner and outer rod bodies corresponds to the maximum swing angle between the inner and outer rod bodies. In some embodiments, the length of the waist hole of the telescopic torsion joint structure 100 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 103, that is, the relative telescopic amount between the inner and outer rod bodies is 3 to 5 mm, and the size of the gap between the inner and outer rod bodies is configured so that the maximum swing angle of the inner rod body relative to the outer rod body can reach 10° to 12°.
第二实施例:Second embodiment:
请参照图6至图9,本实施例的可伸缩扭转节结构200包括:外杆体201、内杆体202及连接销203。其中,外杆体201具有轴向延伸的第一孔207,内杆体202的一端插设于第一孔207内,且内杆体202的外壁与第一孔207的孔壁之间形成有间隙。外杆体201还具有径向延伸的第二孔206,内杆体202对应该第二孔206开设有第三孔208,连接销203穿设于第二孔206及第三孔208,与第二孔206及第三孔208配合,将内杆体202和外杆体201连为一体,其中,内杆体202上的第三孔208为腰孔,腰孔的长边与内杆体202的轴线平行,使得外杆体201与内杆体202有一定的伸缩量。其中,外杆体201的第一孔207设计为喇叭孔,具体为两端大、中间小,对应连接销203的位置,孔径最小。Please refer to FIG. 6 to FIG. 9 , the telescopic torsion joint structure 200 of the present embodiment includes: an outer rod body 201, an inner rod body 202 and a connecting pin 203. The outer rod body 201 has an axially extending first hole 207, one end of the inner rod body 202 is inserted into the first hole 207, and a gap is formed between the outer wall of the inner rod body 202 and the hole wall of the first hole 207. The outer rod body 201 also has a radially extending second hole 206, and the inner rod body 202 has a third hole 208 corresponding to the second hole 206. The connecting pin 203 is penetrated through the second hole 206 and the third hole 208, and cooperates with the second hole 206 and the third hole 208 to connect the inner rod body 202 and the outer rod body 201 as a whole, wherein the third hole 208 on the inner rod body 202 is a waist hole, and the long side of the waist hole is parallel to the axis of the inner rod body 202, so that the outer rod body 201 and the inner rod body 202 have a certain telescopic amount. The first hole 207 of the outer rod body 201 is designed as a trumpet hole, which is larger at both ends and smaller in the middle. The hole diameter is the smallest at the position corresponding to the connection pin 203 .
本实施例中的连接销203与外杆体201上的第二孔206过盈配合。作为替代方案,连接销也可以采用螺栓,螺栓穿过第二孔206及第三孔208,与螺母连接,固定于外杆体。连接销203也可以采用第一实施例中的连接销。The connecting pin 203 in this embodiment is interference fit with the second hole 206 on the outer rod body 201. As an alternative, the connecting pin can also be a bolt, which passes through the second hole 206 and the third hole 208, is connected with a nut, and is fixed to the outer rod body. The connecting pin 203 can also be the connecting pin in the first embodiment.
外杆体201、内杆体202及连接销205优选耐磨材料,例如钢、合金等材料制取。The outer rod body 201, the inner rod body 202 and the connecting pin 205 are preferably made of wear-resistant materials, such as steel, alloy and the like.
上述可伸缩扭转节结构200中,通过内外杆体的插接配合,以及在插接配 合部之间形成间隙,使得内杆体202与外杆体201能够以连接销203的中心为圆心,摆动一定的角度,从而可以变角度传递回转运动;将第三孔208设计为腰孔,使得内外杆体在受到被连接部件的压力时能够收缩,而在受到被连接件的拉力时能够拉伸,从而使得变角度传递回转运动的同时,能够对被连接的两个部件之间的间隔变化进行补偿。In the above-mentioned telescopic torsion joint structure 200, by plugging and fitting the inner and outer rod bodies and forming a gap between the plug-fitting parts, the inner rod body 202 and the outer rod body 201 can swing at a certain angle with the center of the connecting pin 203 as the center of the circle, so that the rotational motion can be transmitted at a variable angle; the third hole 208 is designed as a waist hole, so that the inner and outer rod bodies can contract when subjected to pressure from the connected parts, and can stretch when subjected to tension from the connected parts, so that the rotational motion can be transmitted at a variable angle while compensating for the change in the interval between the two connected parts.
上述可伸缩扭转节结构200中,腰孔的长度,对应内外杆体之间的最大伸缩量,喇叭孔的结构,对应内外杆体之间的最大摆动角度。在一些实施例中,将可伸缩扭转节结构200的上述腰孔的长度设计为较所述连接销203的直径大3至5mm,即内杆体与外杆体的相对伸缩量为3至5mm。In the telescopic torsion joint structure 200, the length of the waist hole corresponds to the maximum telescopic amount between the inner and outer rod bodies, and the structure of the horn hole corresponds to the maximum swing angle between the inner and outer rod bodies. In some embodiments, the length of the waist hole of the telescopic torsion joint structure 200 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 203, that is, the relative telescopic amount between the inner and outer rod bodies is 3 to 5 mm.
第三实施例:Third embodiment:
图10至图12示出了一种光伏板清扫机器人,其中,图10为前视状态,图11为俯视状态,图12为侧视状态,光伏板清扫机器人处于扭转状态。Figures 10 to 12 show a photovoltaic panel cleaning robot, wherein Figure 10 is a front view, Figure 11 is a top view, and Figure 12 is a side view. The photovoltaic panel cleaning robot is in a twisted state.
参照图10,光伏板清扫机器人具有两个边缘行走装置301、304及一个中间行走装置303,所有行走装置均安装于转轴302,可回绕转轴302扭转,每个行走装置通过轮轴安装有行走轮305,两个边缘行走装置301、304及中间行走装置303包括前轮和后轮,对应的行走轮305通过传动杆307相连。Referring to Figure 10, the photovoltaic panel cleaning robot has two edge walking devices 301, 304 and an intermediate walking device 303. All walking devices are installed on the rotating shaft 302 and can be twisted around the rotating shaft 302. Each walking device is equipped with a walking wheel 305 through a wheel axle. The two edge walking devices 301, 304 and the intermediate walking device 303 include front wheels and rear wheels, and the corresponding walking wheels 305 are connected through a transmission rod 307.
清扫时,行走轮305在光伏板边缘的边框上行走,带动毛刷经过光伏板,对光伏板进行清扫作业,一列平单轴上的光伏板清扫完毕后,通过两列平单轴之间的桥架行走至下一列平单轴上的光伏板,继续清扫作业。During cleaning, the walking wheel 305 walks on the frame at the edge of the photovoltaic panel, driving the brush to pass through the photovoltaic panel to clean the photovoltaic panel. After the photovoltaic panels on a row of flat single shafts are cleaned, they walk through the bridge between two rows of flat single shafts to the photovoltaic panels on the next row of flat single shafts to continue cleaning.
参照图11,在传动杆307端部,也即传动杆307与轮轴之间连接有可伸缩扭转节结构100。可伸缩扭转节结构100与第一实施例中的可伸缩扭转节结构100相同,不再赘述。11 , a telescopic torsion joint structure 100 is connected at the end of the transmission rod 307, that is, between the transmission rod 307 and the axle. The telescopic torsion joint structure 100 is the same as the telescopic torsion joint structure 100 in the first embodiment, and will not be described in detail.
上述光伏板清扫机器人中,在轮轴及连接两个轮轴的传动杆307之间增加可伸缩扭转节结构100,当清扫机器人一端回绕转轴302左转,另一端回绕转 轴302右转时,在不破坏原有的刚性连接下,行走装置301、304与传动杆307成一定角度并且不影响动力的传递,这种结构能使传动杆307平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的轮轴之间的间隔变化进行补偿。In the above-mentioned photovoltaic panel cleaning robot, a retractable torsion joint structure 100 is added between the wheel axle and the transmission rod 307 connecting the two wheel axles. When one end of the cleaning robot turns left around the rotating shaft 302 and the other end turns right around the rotating shaft 302, without destroying the original rigid connection, the walking device 301, 304 forms a certain angle with the transmission rod 307 and does not affect the transmission of power. This structure enables the transmission rod 307 to smoothly follow the twisting of the cleaning robot and compensate for the change in the spacing between the wheel axles caused by the twisting of the two ends of the cleaning robot in opposite directions.
图13至图15示出了可伸缩扭转节结构100与轮轴312及传动杆307的一种具体连接结构。13 to 15 show a specific connection structure between the telescopic torsion joint structure 100 and the axle 312 and the transmission rod 307 .
参照图13-图15,本实施例中,将可伸缩扭转节结构100的内杆体102与传动杆307相连,将可伸缩扭转节结构100的外杆体101与轮轴312相连。其中,内杆体102的端部与传动杆307的端部相对,并用抱箍309固定连接,外杆体101为管结构,轮轴312插设于所述管结构内,与所述管结构固定连接。这里利用了轮轴312为实心结构的特点,以及外杆体101自身具有轴向延伸的第一孔107的特点,将外杆体101整体设计为管结构,使得可伸缩扭转节结构100的结构简单,以及可以与轮轴312直接插接连接,而不必再使用抱箍。Referring to Figures 13 to 15, in this embodiment, the inner rod body 102 of the telescopic torsion joint structure 100 is connected to the transmission rod 307, and the outer rod body 101 of the telescopic torsion joint structure 100 is connected to the axle 312. Among them, the end of the inner rod body 102 is opposite to the end of the transmission rod 307, and is fixedly connected with a clamp 309. The outer rod body 101 is a tube structure, and the axle 312 is inserted into the tube structure and fixedly connected with the tube structure. Here, the characteristics of the axle 312 being a solid structure and the characteristics of the outer rod body 101 itself having an axially extending first hole 107 are utilized, and the outer rod body 101 is designed as a tube structure as a whole, so that the structure of the telescopic torsion joint structure 100 is simple, and it can be directly plugged and connected with the axle 312 without the need to use a clamp.
进一步地,在所述管结构的与轮轴312连接的端部沿管结构的轴线方向开设有长槽313,并配置有第一连接螺栓311,所述第一连接螺栓311沿垂直所述长槽313的方向贯穿所述管结构及轮轴312,将所述管结构与轮轴312固定连接。这样,通过第一连接螺栓311可以挤压所述管结构,使管结构变形,将轮轴312抱紧,利用管结构对轮轴312的抱紧力、及第一连接螺栓311对管结构与轮轴312的连接作用,使轮轴312与外管体101完全固定。Furthermore, a long slot 313 is provided at the end of the tube structure connected to the axle 312 along the axial direction of the tube structure, and a first connecting bolt 311 is provided. The first connecting bolt 311 penetrates the tube structure and the axle 312 in a direction perpendicular to the long slot 313 to fixedly connect the tube structure to the axle 312. In this way, the tube structure can be squeezed by the first connecting bolt 311 to deform the tube structure and hold the axle 312 tightly. The axle 312 is completely fixed to the outer tube body 101 by utilizing the holding force of the tube structure on the axle 312 and the connecting effect of the first connecting bolt 311 on the tube structure and the axle 312.
进一步地,传动杆307采用金属管,金属管优选铝管,以减轻机器人的自重,在金属管的外表面设有压花结构,在抱箍309的内表面也设有压花结构,压花结构增大了抱箍309与传动杆307之间的摩擦力。抱箍309配置有第二连接螺栓308及第三连接螺栓310,第二连接螺栓308贯穿抱箍309及金属管,第三连接螺栓310贯穿抱箍309及内杆体102。上述结构中,一方面通过压花结构提高抱紧力,另一方面增加连接螺栓,两方面结合,将内杆体102与传动 杆307完全固定。Furthermore, the transmission rod 307 is made of a metal tube, and the metal tube is preferably an aluminum tube to reduce the weight of the robot. An embossing structure is provided on the outer surface of the metal tube, and an embossing structure is also provided on the inner surface of the clamp 309. The embossing structure increases the friction between the clamp 309 and the transmission rod 307. The clamp 309 is provided with a second connecting bolt 308 and a third connecting bolt 310. The second connecting bolt 308 penetrates the clamp 309 and the metal tube, and the third connecting bolt 310 penetrates the clamp 309 and the inner rod body 102. In the above structure, on the one hand, the clamping force is improved by the embossing structure, and on the other hand, the connecting bolts are increased. The combination of the two aspects completely fixes the inner rod body 102 and the transmission rod 307.
为适应平单轴光伏电站的清扫,光伏板清扫机器的最大扭转角度优选设计为10°至12°,扭转角设计的过小时,经过桥架的过程中行走轮组可能无法完全着轨,机器人有掉落风险,而扭转角设计的过大时,连接轮轴的传动杆307会与毛刷产生干涉。为了满足上述的最大扭转角度,使传动杆307可平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的轮轴之间的间隔变化进行补偿,可伸缩扭转节结构100的上述腰孔的长度设计为较所述连接销103的直径大3至5mm,即内杆体与外杆体的相对伸缩量为3至5mm,将内外杆体之间的间隙的大小配置为使所述内杆体相对外杆体的最大摆动角可达10°至12°。In order to adapt to the cleaning of flat single-axis photovoltaic power stations, the maximum torsion angle of the photovoltaic panel cleaning machine is preferably designed to be 10° to 12°. If the torsion angle is designed to be too small, the walking wheel set may not be able to completely land on the track when passing through the bridge, and the robot is at risk of falling. If the torsion angle is designed to be too large, the transmission rod 307 connecting the wheel axle will interfere with the brush. In order to meet the above-mentioned maximum torsion angle, so that the transmission rod 307 can smoothly follow the torsion of the cleaning robot, and compensate for the change in the interval between the wheel axles caused by the torsion of the two ends of the cleaning robot in opposite directions, the length of the waist hole of the telescopic torsion joint structure 100 is designed to be 3 to 5 mm larger than the diameter of the connecting pin 103, that is, the relative telescopic amount of the inner rod body and the outer rod body is 3 to 5 mm, and the size of the gap between the inner and outer rod bodies is configured so that the maximum swing angle of the inner rod body relative to the outer rod body can reach 10° to 12°.
需要说明的是,尽管如背景技术中所述那样,两列平单轴间的端部最终角度误差最大会达到12°左右,但光伏板清扫机器的最大扭转角度也可以小于12°,可伸缩扭转节结构100的内杆体相对外杆体的最大摆动角可以小于12°。因为一方面两列平单轴之间的桥架的坡度除了与两列平单轴间的端部最终角度误差有关外,还与两列平单轴之间的间距有关,当间距较大时,坡度就会平缓;另一方面当光伏板清扫机器人设置有一个或多个中间行走装置303后,单个可伸缩扭转节结构100的内杆体相对外杆体的最大摆动角就可以更小一些。It should be noted that, although as described in the background technology, the maximum final angle error between the ends of the two rows of flat single shafts can reach about 12°, the maximum torsion angle of the photovoltaic panel cleaning machine can also be less than 12°, and the maximum swing angle of the inner rod body of the telescopic torsion joint structure 100 relative to the outer rod body can be less than 12°. Because on the one hand, the slope of the bridge between the two rows of flat single shafts is not only related to the final angle error between the ends of the two rows of flat single shafts, but also to the spacing between the two rows of flat single shafts. When the spacing is large, the slope will be gentle; on the other hand, when the photovoltaic panel cleaning robot is provided with one or more intermediate walking devices 303, the maximum swing angle of the inner rod body of a single telescopic torsion joint structure 100 relative to the outer rod body can be smaller.
光伏板清扫机器人也可以没有中间行走装置303,或者也可以设计两个或两个以上的中间行走装置303。The photovoltaic panel cleaning robot may also be without the intermediate walking device 303 , or may be designed with two or more intermediate walking devices 303 .
第四实施例:Fourth embodiment:
图10至图12示出了一种光伏板清扫机器人,其中,图10为前视状态,图11为俯视状态,图12为侧视状态,光伏板清扫机器人处于扭转状态。Figures 10 to 12 show a photovoltaic panel cleaning robot, wherein Figure 10 is a front view, Figure 11 is a top view, and Figure 12 is a side view. The photovoltaic panel cleaning robot is in a twisted state.
参照图10,光伏板清扫机器人具有两个边缘行走装置301、304及一个中间行走装置303,行走装置之间设置有毛刷306,机器人行走过程中,毛刷306 回绕毛刷芯轴转动,对光伏板进行清扫。10 , the photovoltaic panel cleaning robot has two edge walking devices 301 , 304 and a middle walking device 303 , and a brush 306 is arranged between the walking devices. When the robot is walking, the brush 306 rotates around the brush core shaft to clean the photovoltaic panel.
其中,在毛刷芯轴与行走装置上的毛刷支撑轴之间连接有可伸缩扭转节结构。该可伸缩扭转节结构与第二实施例的可伸缩扭转节结构200相同,不再赘述。A telescopic torsion joint structure is connected between the brush core shaft and the brush support shaft on the walking device. The telescopic torsion joint structure is the same as the telescopic torsion joint structure 200 of the second embodiment, and will not be described in detail.
上述光伏板清扫机器人中,在毛刷芯轴与行走装置上的毛刷支撑轴之间增加了可伸缩扭转节结构,当清扫机器人一端回绕转轴左转,另一端回绕转轴右转时,在不破坏原有的刚性连接下,行走装置与毛刷芯轴成一定角度且并不影响动力的传递,这种结构能使毛刷平顺地跟随清扫机器人扭转,并且对清扫机器人的两端沿相反方向扭转后造成的毛刷支撑轴之间的间隔变化进行补偿。In the above-mentioned photovoltaic panel cleaning robot, a retractable torsion joint structure is added between the brush core shaft and the brush support shaft on the walking device. When one end of the cleaning robot turns left around the rotating shaft and the other end turns right around the rotating shaft, without destroying the original rigid connection, the walking device and the brush core shaft form a certain angle and do not affect the transmission of power. This structure can make the brush smoothly follow the twisting of the cleaning robot and compensate for the change in the interval between the brush support shafts caused by the twisting of the two ends of the cleaning robot in opposite directions.
图16至图17示出了可伸缩扭转节结构200与毛刷芯轴314的一种具体连接结构。FIG. 16 to FIG. 17 show a specific connection structure between the telescopic torsion joint structure 200 and the brush core shaft 314 .
参照图16-图17,本实施例中,将可伸缩扭转节结构200的外杆体201与毛刷芯轴314相连,可伸缩扭转节结构200的内杆体202用来固定连接毛刷支撑轴。其中,毛刷芯轴314采用金属管,可伸缩扭转节结构200的外杆体201嵌于所述金属管的端头处,与所述金属管固定连接,用作毛刷芯轴的金属管优选铝管,以此来减轻清扫机器人的自重,优选在金属管的内壁及外杆体201的外壁设置压花结构,以增大结合部的摩擦力,避免发生相对转动。本实施例,利用了毛刷芯轴314为管结构的特点,将可伸缩扭转节结构200的外杆体201嵌于毛刷芯轴314的端头处,与毛刷芯轴314固定连接,其不需要在毛刷芯轴314增加抱箍等配件,结构更简单,安装更方便。Referring to Figures 16 and 17, in this embodiment, the outer rod 201 of the telescopic torsion joint structure 200 is connected to the brush mandrel 314, and the inner rod 202 of the telescopic torsion joint structure 200 is used to fix the brush support shaft. Among them, the brush mandrel 314 adopts a metal tube, and the outer rod 201 of the telescopic torsion joint structure 200 is embedded at the end of the metal tube and fixedly connected to the metal tube. The metal tube used as the brush mandrel is preferably an aluminum tube, so as to reduce the weight of the cleaning robot. It is preferred to set an embossing structure on the inner wall of the metal tube and the outer wall of the outer rod 201 to increase the friction of the joint and avoid relative rotation. In this embodiment, the characteristic of the brush mandrel 314 as a tube structure is utilized, and the outer rod 201 of the telescopic torsion joint structure 200 is embedded at the end of the brush mandrel 314 and fixedly connected to the brush mandrel 314. It does not need to add accessories such as a clamp to the brush mandrel 314, and the structure is simpler and more convenient to install.
进一步的,用作毛刷芯轴314的金属管采用双层管,在内管的端部嵌有堵头315,可伸缩扭转节结构200的外杆体201的端部与该堵头315抵接配合,以增大所述外杆体201与毛刷芯轴314的端部接触面积。Furthermore, the metal tube used as the brush core shaft 314 is a double-layer tube, and a plug 315 is embedded in the end of the inner tube. The end of the outer rod body 201 of the telescopic torsion joint structure 200 abuts against the plug 315 to increase the contact area between the outer rod body 201 and the end of the brush core shaft 314.
进一步参照图7和图9,在可伸缩扭转节结构200的内杆体202的外端设有轴孔210和键槽209。可伸缩扭转节结构200的内杆体202与毛刷支撑轴的 连接通过该轴孔210和键槽209实现,具体该轴孔210与毛刷支撑轴配合,该键槽209与毛刷支撑轴上的键配合,将该内杆体202与毛刷支撑轴固定连接。采用该结构,不需要使用抱箍,结构更简单,安装更方便。Further referring to FIG. 7 and FIG. 9 , an axial hole 210 and a key slot 209 are provided at the outer end of the inner rod body 202 of the telescopic torsion joint structure 200. The connection between the inner rod body 202 of the telescopic torsion joint structure 200 and the brush support shaft is realized through the axial hole 210 and the key slot 209. Specifically, the axial hole 210 cooperates with the brush support shaft, and the key slot 209 cooperates with the key on the brush support shaft to fix the inner rod body 202 with the brush support shaft. With this structure, there is no need to use a clamp, the structure is simpler, and the installation is more convenient.
上述通过具体实施例对本发明进行了详细的说明,这些详细的说明仅仅限于帮助本领域技术人员理解本发明的内容,并不能理解为对本发明保护范围的限制。本领域技术人员在本发明构思下对上述方案进行的各种润饰、等效变换等均应包含在本发明的保护范围内。The present invention is described in detail above through specific embodiments, and these detailed descriptions are only limited to helping those skilled in the art understand the content of the present invention, and cannot be understood as limiting the scope of protection of the present invention. Various modifications, equivalent transformations, etc. made by those skilled in the art to the above scheme under the conception of the present invention should be included in the scope of protection of the present invention.

Claims (10)

  1. 一种可伸缩扭转节结构,其特征在于,包括:A telescopic torsion joint structure, characterized by comprising:
    外杆体,其具有轴向延伸的第一孔及径向延伸的第二孔;An outer rod body having a first hole extending axially and a second hole extending radially;
    内杆体,其一端插设于所述第一孔,且与第一孔的孔壁之间形成有间隙,以使所述内杆体可相对外杆体摆动,所述内杆体对应所述第二孔开设有第三孔;以及an inner rod body, one end of which is inserted into the first hole and a gap is formed between the inner rod body and the hole wall of the first hole so that the inner rod body can swing relative to the outer rod body, and the inner rod body is provided with a third hole corresponding to the second hole; and
    连接销,其穿设于所述第二孔及第三孔;A connecting pin, which is inserted into the second hole and the third hole;
    所述第二孔与第三孔中的一个孔为腰孔,所述腰孔的长边与腰孔所在杆体的轴线平行。One of the second hole and the third hole is a waist hole, and the long side of the waist hole is parallel to the axis of the rod body where the waist hole is located.
  2. 根据权利要求1所述的可伸缩扭转节结构,其特征在于:所述腰孔的长度配置为较所述连接销的直径大3至5mm,所述间隙的大小配置为使所述内杆体相对外杆体的最大摆动角可达10°至12°。The telescopic torsion joint structure according to claim 1 is characterized in that the length of the waist hole is configured to be 3 to 5 mm larger than the diameter of the connecting pin, and the size of the gap is configured so that the maximum swing angle of the inner rod body relative to the outer rod body can reach 10° to 12°.
  3. 一种光伏板清扫机器人,包括轮轴及连接两个轮轴的传动杆,其特征在于,所述传动杆与轮轴之间连接有如权利要求1所述的可伸缩扭转节结构。A photovoltaic panel cleaning robot comprises a wheel axle and a transmission rod connecting two wheel axles, wherein a telescopic torsion joint structure as claimed in claim 1 is connected between the transmission rod and the wheel axle.
  4. 根据权利要求3所述的光伏板清扫机器人,其特征在于,所述内杆体的端部与传动杆的端部相对,并用抱箍固定连接,所述外杆体为管结构,所述轮轴插设于所述管结构内,与所述管结构固定连接。The photovoltaic panel cleaning robot according to claim 3 is characterized in that the end of the inner rod body is opposite to the end of the transmission rod and is fixedly connected with a clamp, the outer rod body is a tube structure, the wheel axle is inserted into the tube structure and is fixedly connected to the tube structure.
  5. 根据权利要求4所述的光伏板清扫机器人,其特征在于,所述管结构的与轮轴连接的端部沿管结构的轴线方向开设有长槽,并配置有第一连接螺栓,所述第一连接螺栓沿垂直所述长槽的方向贯穿所述管结构及轮轴,将所述管结构与轮轴固定连接。The photovoltaic panel cleaning robot according to claim 4 is characterized in that the end of the tube structure connected to the wheel axle is provided with a long groove along the axial direction of the tube structure, and is provided with a first connecting bolt, and the first connecting bolt passes through the tube structure and the wheel axle in a direction perpendicular to the long groove to fix the tube structure to the wheel axle.
  6. 根据权利要求4所述的光伏板清扫机器人,其特征在于,所述传动杆为金属管,所述金属管与抱箍的结合面、及内杆体与抱箍的结合面设有压花结构,所述抱箍配置有第二及第三连接螺栓,所述第二连接螺栓贯穿所述抱箍及金属管,所述第三连接螺栓贯穿所述抱箍及内杆体。The photovoltaic panel cleaning robot according to claim 4 is characterized in that the transmission rod is a metal tube, and the joint surface between the metal tube and the clamp, and the joint surface between the inner rod body and the clamp are provided with an embossed structure, and the clamp is provided with a second and a third connecting bolt, the second connecting bolt passes through the clamp and the metal tube, and the third connecting bolt passes through the clamp and the inner rod body.
  7. 一种光伏板清扫机器人,包括毛刷芯轴及毛刷支撑轴,其特征在于,所述毛刷芯轴及毛刷支撑轴之间连接有如权利要求1所述的可伸缩扭转节结构。A photovoltaic panel cleaning robot comprises a brush core shaft and a brush support shaft, wherein the brush core shaft and the brush support shaft are connected with the retractable torsion joint structure as claimed in claim 1.
  8. 根据权利要求7所述的光伏板清扫机器人,其特征在于,所述毛刷芯轴为金属管,所述外杆体嵌于所述金属管的端头处,与所述金属管固定连接,所述内杆体与毛刷支撑轴固定连接。According to the photovoltaic panel cleaning robot according to claim 7, it is characterized in that the brush core shaft is a metal tube, the outer rod body is embedded in the end of the metal tube and is fixedly connected to the metal tube, and the inner rod body is fixedly connected to the brush support shaft.
  9. 根据权利要求8所述的光伏板清扫机器人,其特征在于,所述内杆体的外端设置有轴孔及键槽,所述轴孔与毛刷支撑轴配合,所述键槽与毛刷支撑轴上的键配合,将所述内杆体与毛刷支撑轴固定连接。The photovoltaic panel cleaning robot according to claim 8 is characterized in that an axial hole and a key slot are provided at the outer end of the inner rod body, the axial hole cooperates with the brush support shaft, and the key slot cooperates with the key on the brush support shaft to fix the inner rod body to the brush support shaft.
  10. 根据权利要求7所述的光伏板清扫机器人,其特征在于,所述外杆体的第一孔为喇叭孔。The photovoltaic panel cleaning robot according to claim 7 is characterized in that the first hole of the outer rod body is a trumpet hole.
PCT/CN2022/122371 2022-09-27 2022-09-29 Telescopic torsion joint structure and photovoltaic panel cleaning robot WO2024065342A1 (en)

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CN202211183187.4A CN115532755A (en) 2022-09-27 2022-09-27 Scalable commentaries on classics festival structure and photovoltaic board clean machine people

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US5042332A (en) * 1988-08-23 1991-08-27 Qualicorp, Ltd. Angularly displaced pin coupling
US7398711B1 (en) * 2007-06-15 2008-07-15 Qing-Xiang Liu Multi-function extension rod
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CN215507973U (en) * 2021-06-21 2022-01-14 南京北新智能科技有限公司 Photovoltaic cleaning robot
CN115001384A (en) * 2022-05-25 2022-09-02 廊坊思拓光伏科技有限公司 Photovoltaic board that can twist is cleaned robot
CN217388633U (en) * 2021-12-20 2022-09-06 郑州德瑞智能科技有限公司 Variable inclination photovoltaic board cleans machine people
CN218049534U (en) * 2022-09-27 2022-12-16 廊坊思拓光伏科技有限公司 Scalable torsion joint structure and photovoltaic board clean robot

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5042332A (en) * 1988-08-23 1991-08-27 Qualicorp, Ltd. Angularly displaced pin coupling
US7398711B1 (en) * 2007-06-15 2008-07-15 Qing-Xiang Liu Multi-function extension rod
CN105834188A (en) * 2016-05-13 2016-08-10 北京中电博顺智能设备技术有限公司 Cleaning mechanism with self-locking function and photovoltaic panel cleaning equipment provided with mechanism
CN209781830U (en) * 2019-04-08 2019-12-13 南京江宁水务集团有限公司 Underground water valve switch
CN215507973U (en) * 2021-06-21 2022-01-14 南京北新智能科技有限公司 Photovoltaic cleaning robot
CN217388633U (en) * 2021-12-20 2022-09-06 郑州德瑞智能科技有限公司 Variable inclination photovoltaic board cleans machine people
CN115001384A (en) * 2022-05-25 2022-09-02 廊坊思拓光伏科技有限公司 Photovoltaic board that can twist is cleaned robot
CN218049534U (en) * 2022-09-27 2022-12-16 廊坊思拓光伏科技有限公司 Scalable torsion joint structure and photovoltaic board clean robot

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