WO2024060658A1 - Multi-functional sample chamber system applicable to electron microscope, and simulation method - Google Patents

Multi-functional sample chamber system applicable to electron microscope, and simulation method Download PDF

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Publication number
WO2024060658A1
WO2024060658A1 PCT/CN2023/096376 CN2023096376W WO2024060658A1 WO 2024060658 A1 WO2024060658 A1 WO 2024060658A1 CN 2023096376 W CN2023096376 W CN 2023096376W WO 2024060658 A1 WO2024060658 A1 WO 2024060658A1
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WIPO (PCT)
Prior art keywords
sample
main body
grating
simulation
sample stage
Prior art date
Application number
PCT/CN2023/096376
Other languages
French (fr)
Chinese (zh)
Inventor
何伟
赵鑫
张子豪
宋航
尚卷卷
李宏飞
牛辉
胡继闯
Original Assignee
纳克微束(北京)有限公司
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Priority claimed from CN202222501456.9U external-priority patent/CN218331313U/en
Priority claimed from CN202211489995.3A external-priority patent/CN115774033A/en
Priority claimed from CN202223140262.7U external-priority patent/CN219496217U/en
Application filed by 纳克微束(北京)有限公司 filed Critical 纳克微束(北京)有限公司
Publication of WO2024060658A1 publication Critical patent/WO2024060658A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/225Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion
    • G01N23/2251Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion using incident electron beams, e.g. scanning electron microscopy [SEM]

Definitions

  • the present invention relates to the technical field of optical detection equipment, and in particular, to a multifunctional sample chamber system and a simulation method suitable for electron microscopes.
  • scanning electron microscopy is one of the main tools for testing the microstructure of materials. It can measure the microstructure of materials from macro to micro, and even nanometer size. It is an important means for studying the mechanism of materials.
  • Energy spectrometer (EDS) and electron backscatter diffractometer (EBSD) can connect the microstructure and micro-region composition information of materials as well as crystallographic orientation and other data to facilitate integrated research.
  • the invention discloses a multifunctional sample chamber system and a simulation method suitable for electron microscopes to solve any of the above and other potential problems of the prior art.
  • the technical solution of the present invention is: a multifunctional sample chamber system suitable for electron microscopes, the simulation structure of the multifunctional sample chamber structure is arranged in the scanning electron microscope chamber, and the simulation structure The internal chamber is isolated from the scanning electron microscope vacuum chamber.
  • the larger size material sample is 10cm ⁇ 15cm that is not suitable for cutting, such as a wafer.
  • the simulation structure includes a main body, a sample stage assembly, an electron transmission observation window, a data acquisition unit and a heating unit;
  • the electrons pass through the observation window to allow the electron beam to enter the interior of the body, and at the same time realize the entire process of observing the property changes of the sample in the body;
  • the sample stage assembly is used to place the sample and move the sample
  • the heating unit is used to adjust the internal temperature of the main body
  • the data acquisition unit is used to collect test data during the entire simulation process
  • the main body is used to provide a sealed test space
  • one end of the main body is provided with a warehouse door, and the side wall of the other end is provided with an air inlet, an air outlet, a water inlet and a water outlet;
  • the electron transmission observation window is arranged at a central position on the top of the main body, the sample stage assembly is arranged at a central position inside the main body, and the water inlet and outlet are connected to the sample stage assembly through pipelines;
  • the heating unit is disposed inside the main body and connected with the sample stage assembly.
  • the multifunctional sample chamber structure also includes: feedthrough and auxiliary units;
  • the feedthrough is used to transmit electrical energy to the inside of the main body in a specific environment
  • the auxiliary unit is used to send various gases into the interior of the main body, or to evacuate the interior of the main body;
  • the feedthrough is provided on a side wall on one side of the main body;
  • the auxiliary unit is connected to the air inlet and the air outlet respectively.
  • differential pressure grating assembly includes a first grating, a second grating and an air extraction tube;
  • the second grating is arranged on the electron transmission observation window, and both ends of the second grating are fixedly connected to the main body, the first grating is arranged on the upper end of the second grating, so that a cavity structure is formed between the first grating and the second grating, and the exhaust pipe is connected to the inside of the cavity structure;
  • the first grating and the second grating are each provided with a through hole at the center for the electron beam to pass through and to converge the electron beam.
  • the electron transmission window is made of silicon nitride, chromium-coated silicon nitride or graphene.
  • the diameter of the through hole on the second grating is smaller than the diameter of the through hole on the first grating.
  • the data acquisition unit includes BSE electronic detector, EDS electronic detector, CL fluorescence, EDS and EBSD;
  • the heating unit is a bias voltage module
  • a sealing strip is provided between the main body and the door.
  • sample stage assembly includes a tensile unit, a support structure, and a cooling and heating stage sample stage made using the Peltier principle;
  • the stretching unit is arranged on the upper end surface of the cooling and heating stage sample stage made by the Peltier principle, and the cooling and heating stage sample stage made by the Peltier principle is arranged on the support seat structure.
  • the widest temperature of the cooling and heating stage sample stage in high vacuum mode is -50°C-70°C, the temperature control accuracy is ⁇ 1.2°C, the temperature stability is ⁇ 0.2°C, and the cooling medium is distilled water or deionized water.
  • the support base structure includes a base, a guide rail, a lifting mechanism and a driving motor;
  • the base is arranged on the bottom plate inside the main body through guide rails, the lifting mechanism is arranged on the base, and the driving motor is arranged inside the base.
  • the support base structure is a motor stage assembly
  • the motor stage assembly is located on the bottom plate inside the main body
  • the cooling and heating stage sample stage is fixedly located on the top of the motor stage assembly, and is mounted on the
  • the motor table assembly moves along the X-direction and/or Y-direction.
  • Another object of the present invention is to provide a method for conducting simulation environment testing using the above-mentioned multifunctional sample warehouse structure.
  • the method specifically includes the following steps:
  • the device of the present invention has a simple structure and is easy to use, and is used to simulate the application environment of the material more realistically, and can implement full-process microscopic detection in any organization and under any circumstances.
  • the structure is provided with a larger-sized observation window, which allows the electron beam signal to pass through, thereby achieving the purpose of full-process detection of changes in the properties of larger-sized materials.
  • chips require a clean environment during the detection process, and this device can be used for vacuum transfer; for example, paper, plastic, rubber, metal, etc., we can simulate different usage scenarios by introducing atmosphere, heating, stretching, and increasing humidity, and study the influence of corrosion conditions on the mechanical properties of materials and the influence of different atmospheres on the mechanical properties of materials through full-process detection.
  • Figure 1 is a schematic structural diagram of a multifunctional sample chamber system suitable for electron microscopes according to the present invention.
  • Figure 2 is a schematic structural diagram of the first embodiment of the system of the present invention.
  • Figure 3 is a schematic structural diagram of the second embodiment of the system of the present invention.
  • Figure 4 is a schematic diagram of the internal structure of the system of the present invention.
  • Electron beam 2. Main body, 2-1. Door, 2-2. Air inlet, 2-3. Air outlet, 2-4. Water inlet, 2-5. Water outlet, 3. Sample stage assembly , 3-1. Tensile unit, 3-2. Support structure, 3-21. Base, 3-22. Guide rail, 3-23. Lifting mechanism, 3-24. Drive motor, 3-3. Cooling and heating Sample stage, 3-4. Motor stage assembly, 4. Electron transmission observation window, 5. Data acquisition unit, 6. Heating unit, 7. Feedthrough, 8. Differential pressure grating assembly, 8-1. First grating , 8-2. Second grating, 8-3. Air extraction pipe, 8-4. Through hole.
  • the present invention is a multifunctional sample chamber system suitable for electron microscopes.
  • the simulation structure of the multifunctional sample chamber structure is arranged in a scanning electron microscope chamber, and the internal chamber of the simulation structure is isolated from the scanning electron microscope vacuum chamber. , by adjusting the simulation environment of the internal chamber of the simulation structure and applying loads to larger-size material samples, real-time dynamic in-situ observation and data collection of samples without contacting larger-size material samples can be achieved to achieve larger-size materials. The property changes of the sample are detected throughout the process.
  • the simulation structure includes a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5 and a heating unit 6;
  • the electrons pass through the observation window 4, which is used to allow the electron beam to enter the interior of the main body 2, and at the same time realize the entire process of observing the property changes of the sample in the main body 2;
  • the sample stage assembly 3 is used to place samples and move the samples
  • the heating unit 6 is used to adjust the internal temperature of the main body
  • the data acquisition unit 5 is used to collect test data during the entire simulation process
  • the main body 2 is used to provide a sealed test space
  • one end of the main body 2 is provided with a warehouse door 2-1, and the side wall of the other end is provided with an air inlet 2-2, an air outlet 2-3, a water inlet 2-4 and a water outlet 2-5;
  • the electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
  • the heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
  • the multifunctional sample bin structure also includes: feedthrough 7 and auxiliary unit;
  • the feedthrough 7 is used to transmit electrical energy to the interior of the main body 1 in a specific environment
  • the auxiliary unit is used to send various gases into the interior of the main body 1, or to evacuate the interior of the main body 1;
  • the feedthrough 7 is provided on the side wall on one side of the main body 1;
  • the auxiliary unit is connected to the air inlet 2-1 and the air outlet 2-2 respectively.
  • the multifunctional sample chamber structure further includes: a pressure difference grating component 8 for adjusting the electron beam 1 entering the main body;
  • the differential pressure grating assembly 8 includes a first grating 8-1, a second grating 8-2 and an air extraction pipe 8-3;
  • the second grating 8-2 is disposed on the electron transmission observation window 4, and both ends of the second grating 8-2 are fixedly connected to the main body 1, and the first grating 8-1 It is arranged at the upper end of the second grating 8-2 so that a cavity structure is formed between the first grating-1 and the second grating 8-2, and the air extraction pipe 8-3 is internally connected with the cavity structure;
  • the first grating 8-1 and the second grating-2 are each provided with a through hole 8-4 at the center for the electron beam to pass through and to converge the electron beam.
  • the electron transmission observation window 4 is made of silicon nitride, chromium-coated silicon nitride or graphene.
  • the diameter of the through hole 8-4 on the second grating 8-2 is smaller than the diameter of the through hole 8-4 on the first grating 8-1.
  • the data acquisition unit 5 includes BSE electronic detector, EDS electronic detector, CL fluorescence, EDS and EBSD;
  • Receiver spectrometer EDS backscattered electron imaging BSE, or other cathodoluminescence spectra, CL spectra, X-Ray, electron backscatter diffraction EBSD, etc. that can be customized according to customer needs
  • the heating unit 6 is a bias voltage module
  • a sealing strip is provided between the main body 2 and the door 2-1.
  • the sample stage assembly 3 includes a stretching unit 3-1, a support structure 3-2, and a cooling and heating stage sample stage 3-3 made using the Peltier principle;
  • the stretching unit 3-1 is arranged on the upper end surface of the cooling and heating stage sample stage 3-3 made of the Peltier principle, and the cooling and heating stage sample 3-3 is arranged on the On the support base structure 3-2;
  • the cooling and heating stage sample stage 3-3 has a widest temperature range of -50°C to 70°C in high vacuum mode, a temperature control accuracy of ⁇ 1.2°C, a temperature stability of ⁇ 0.2°C, and the cooling medium is distilled water or deionized water. Ionized water.
  • the support structure 3-2 includes a base 3-21, a guide rail 3-22, a lifting mechanism 3-23 and a driving motor 3-24;
  • the base 3-21 is set on the bottom surface inside the main body 2 through the guide rail 3-22
  • the lifting mechanism 3-23 is set on the base 3-21
  • the driving motor 3-23 is set inside the base 3-21 and connected to the connector, which is used to drive the base to move along the guide rail and the lifting structure to rise and fall, and provide power for the pulling unit.
  • the support base structure is a motor stage assembly 3-4.
  • the motor stage assembly 3-4 is located on the bottom plate inside the main body 2.
  • the cooling and heating stage sample stage 3 -3 is fixedly installed on the top of the motor table assembly 3, and moves along the X direction and/or Y direction under the action of the motor table assembly 3-4.
  • the motor table assembly 3-4 includes a Y-direction motor 3-41, an X-direction motor 3-42, a Y-direction slide table and an X-direction slide table.
  • the X direction is perpendicular to the door, and the Y direction is parallel to the door.
  • the bottom of the Y-direction slide table is provided with a Y-direction slide block, and the bottom plate of the cavity is provided with a Y-direction slide rail.
  • the Y-direction slide table is slidingly connected to the Y-direction slide rail through the Y-direction slide block at the bottom; the end of the Y-direction slide table is connected to the Y-direction slide rail.
  • the Y-direction motor is connected, and the Y-direction motor is fixed on the bottom plate of the cavity.
  • the Y-direction sliding table realizes sliding along the Y-direction slide rail under the action of the Y-direction motor.
  • An X-direction slide rail is provided on the upper surface of the Y-direction slide table, and an X-direction slide block is provided on the bottom of the X-direction slide table and is slidingly connected to the X-direction slide rail through the X-direction slide block.
  • the end of the X-direction sliding table is slidingly connected to the X-direction motor, and the X-direction motor is fixedly connected to the inner wall of the warehouse door.
  • the specific method for the sliding connection between the end of the X-direction slide table and the X-direction motor is that the motor shaft of the X-direction motor is fixedly connected to a Y-direction connecting slide rail, and the connecting slide rail is slidably connected to the end of the
  • the X-direction slide table moves along the Y-direction when the Y-direction motor operates.
  • the X-direction sliding table slides along the X-direction slide rail under the action of the X-direction motor.
  • the sample stage is fixed on the X-direction slide table and moves with the movement of the X-direction slide table.
  • the end of the X-direction slide table is not slidingly connected to the X-direction motor, but is fixedly connected.
  • the X-direction motor is fixedly connected to the Y-direction slide table. This makes the X-direction motor move along with the Y-direction slide table. After the Y-direction position adjustment is completed, the X-direction slide table moves along the X direction during operation.
  • a method for conducting simulation environment testing using the above-mentioned multifunctional sample warehouse structure specifically includes the following steps:
  • a multifunctional sample chamber system suitable for an electron microscope comprising a simulation structure, the simulation structure comprising a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5, a heating unit 6 and a feedthrough 7;
  • one end of the main body 2 is provided with a warehouse door 2-1, and the side wall of the other end is provided with an air inlet 2-2, an air outlet 2-3, a water inlet 2-4 and a water outlet 2-5;
  • the electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
  • the heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
  • the feedthrough 7 is provided on the side wall on one side of the main body 1;
  • the system also includes a pressure differential grating assembly 8, which consists of a first grating 8-1, a second grating 8-2 and an air extraction pipe 8-3;
  • the second grating 8-2 is disposed at the upper end of the electron transmission observation window 4, and both ends of the second grating 8-2 are fixedly connected to the main body 1.
  • the first grating 8-1 is disposed at The upper end of the second grating 8-2 forms a cavity structure between the first grating-1 and the second grating 8-2, and the air extraction pipe 8-3 is internally connected with the cavity structure;
  • the first grating 8-1 and the second grating 8-2 are each provided with a through hole at the center position for electron beams to pass through.
  • the diameter of the through hole of the second grating 8-2 is smaller than that of the first grating 8-1.
  • the diameter of the through hole plays the role of converging the electron beam; at the same time, the gas can also pass through the through hole unobstructed, but because the opening is small, the diffusion speed is relatively slow.
  • it can cause the side of the opening to The vacuum is very good, but the vacuum on the other side is not so good. It can ensure the vacuum of the electron microscope sample chamber while also allowing the structure to maintain low pressure or even normal pressure.
  • a ring of sealing strips is provided on the edge of the link of the warehouse door 2-1.
  • the warehouse door 2-1 closely fits the sealing strip.
  • the sample stage assembly 3 is used to observe the entire real-time change process of the sample to be tested, the expansion path and direction of slippage, plastic deformation, and cracking under real-time dynamic stretching conditions, and the entire real-time change process until fracture; also It can study the sensitivity of the sample to the crack size and the crack expansion speed in the presence of invisible cracks, that is, the study of fracture properties; observe the changes in the base material around the inclusions, which is a good way to study the type, shape, size, and The dynamic changes in distribution and fracture instant provide intuitive video images of real-time changes; corroded samples can also be loaded and then subjected to tensile tests to study the impact of corrosion conditions on the mechanical properties of materials; different atmospheres can also be filled into the device. , conduct microscopic characterization of samples and study the effects of different atmospheres on the mechanical properties of materials;
  • the air inlet 2-2 and the air outlet 2-3 of the main body 2 are used to connect the gas path or auxiliary unit in the electron microscope to realize the changes in the properties of the main body 1 under different atmospheres and water vapor; electromagnetic can be used for implementation. Valve, manual needle valve and other methods to control opening and closing;
  • the water inlet 2-2 and the water outlet 2-3 are used to provide cooling medium for the cooling and heating stage sample stage 3-3 of the sample stage assembly 3, and the cooling medium is distilled water or deionized water;
  • the BSE electronic detector 13 and EDS electronic detector 14 of the data acquisition unit 5 are built-in detectors, and can also be optionally used according to customer needs to use cathode fluorescence spectrum (CL spectrum), X-Ray, electron backscatter diffraction (EBSD) ), LVSE, etc.
  • CL spectrum cathode fluorescence spectrum
  • EBSD electron backscatter diffraction
  • LVSE LVSE
  • the atmosphere includes argon, helium, water, etc.
  • the sealing strip is a vacuum sealing ring, an O-shaped sealing ring made of Teflon, which is used to maintain the difference in internal and external air pressure after the warehouse door 2-1 is tightly closed;
  • the wall thickness of the main body 2 is not less than 4mm to ensure the shape stability of the sealed cavity under the action of large internal and external pressure difference stress;
  • the size of the electron transmission observation window 4 is between 2 mm and 10 mm, and the thickness of the observation plate is between 10 and 100 ⁇ m.
  • the specific size can be customized as needed.
  • a device and method suitable for electron microscope sample chambers includes the following specific steps:
  • the sample stage assembly 3 can be heated, and creep data can also be obtained from the tensile test of the metal sheet sample at high temperature. And obtain corresponding microscopic data to facilitate further analysis of material properties.
  • the structure includes a simulation structure.
  • the simulation structure includes a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5, a heating unit 6 and a feedthrough. 7;
  • one end of the main body 2 is provided with a warehouse door 2-1, the warehouse door 2-1 and the main body 2 are sealed with a Teflon sealing ring, and the side wall of the other end is provided with an air inlet 2-2 and an air outlet 2 -3.
  • the electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
  • the support structure is a motor stage assembly 3-4.
  • the motor stage assembly 3-4 is provided on the bottom plate inside the main body 2.
  • the cooling and heating stage sample stage 3-3 is fixedly provided on the motor stage. The top of the assembly 3, and moves along the X direction and/or Y direction under the action of the motor table assembly 3-4.
  • the heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
  • the feedthrough 7 is provided on the side wall on one side of the main body 1; the feedthrough 7 uses a vacuum electrically controlled connector;
  • the electrons searching for the structure in the electron microscope pass through the observation window 4, adjust the position of the sample stage assembly 3 in the body 2, and adjust the electron microscope observation parameters until the sample can be imaged, that is, on the sample stage assembly 3
  • the sample is placed directly below the electron transmission observation window 4, and then the height of the sample stage assembly 3 is adjusted to make it as close as possible to the electron transmission observation window 4. This can reduce the loss of the electron beam incident into the filled atmosphere.
  • the reaction gas can be input into the device through the air inlet 2-1 on the structure by controlling the gas source in the electron microscope; the gas flow rate can be controlled through the air inlet flow valve. Finally, the entire process of material property changes is detected through electron transmission through the observation window 4.
  • the electrons searching for the device in the electron microscope pass through the observation window 4, adjust the position of the sample stage assembly 3 in the main body 2, and adjust the electron microscope observation parameters until the sample can be imaged, that is, the sample stage assembly 3
  • the sample on the sample is directly below the electron transmission observation window 4, and then adjust the Z-axis direction of the sample stage assembly 3 to make it as close as possible to the electron observation window 4.
  • the reaction device After the reaction device enters the electron microscope, search for the electrons of the device in the electron microscope through the observation window 4, adjust the position of the sample stage assembly 3 in the device, and adjust the electron microscope observation parameters until the sample can be imaged, that is, the sample on the sample stage assembly 3 It is directly below the electron transmission observation window 4, and then adjust the Z-axis direction of the sample stage assembly so that it is as close as possible to the electron transmission observation window 4. This can reduce the loss of the electron beam entering the filled atmosphere.
  • the sample stage assembly 3 can be controlled to stretch the sample, and the slip and plasticity under stretching conditions can be detected dynamically in real time through the electrons through the observation window 4 during the entire process.
  • Changes in the base material around the object provide real-time intuitive video images for studying the type, shape, size, distribution and dynamic changes of the inclusion moment; the corroded sample can also be loaded and subjected to tensile testing. Study the impact of corrosion conditions on the mechanical properties of materials; you can also fill the device with different atmospheres, perform microscopic characterization of the samples, and study the effects of different atmospheres on the mechanical properties of materials.
  • Sample loading Keep the warehouse door open, fix the chip sample to be tested on the sample stage by pasting, and then close and lock the warehouse door to ensure that the sealing ring is pressed tightly to prevent it from being transferred to the electron microscope. Gas exchange occurs in the air; check the air inlet/exhaust interface after closing the door and it should be in a completely closed state.

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Abstract

A multi-functional sample chamber system applicable to an electron microscope, and a simulation method. A simulation structure of the multi-functional sample chamber system is arranged in a chamber of a scanning electron microscope, and an internal chamber of the simulation structure is isolated from a vacuum chamber of the scanning electron microscope. By means of adjusting a simulation environment of the internal chamber of the simulation structure, and loading a sample made of a material of a relatively large size, real-time dynamic in-situ observation and data collection are performed on the sample without contact with the sample made of the material of a relatively large size, thus achieving whole-process detection of changes in properties of the sample made of the material of a relatively large size. The system has a simple structure, is convenient to use, is used for simulating an application environment of a material more realistically, and can implement whole-process microscopic detection on any tissue and in any condition. In addition, the structure is provided with an observation window of a relatively large size that allows an electron beam signal to pass therethrough, thereby achieving the aim of whole-process detection of changes in properties of the material of a relatively large size.

Description

一种适用于电子显微镜的多功能样品仓系统及仿真方法A multifunctional sample chamber system and simulation method suitable for electron microscope 技术领域Technical field
本发明涉及光学检测设备技术领域,尤其涉及是一种适用于电子显微镜的多功能样品仓系统及仿真方法。The present invention relates to the technical field of optical detection equipment, and in particular, to a multifunctional sample chamber system and a simulation method suitable for electron microscopes.
背景技术Background technique
目前,扫描电子显微镜是材料微观组织结构测试的主要工具之一,可以对宏观到微观,甚至纳米尺寸的材料进行微观结构的测量,是材料机理研究的重要手段。能谱仪(EDS)和电子背散射衍射仪(EBSD)可以将材料的微观结构和微区域成分信息以及晶体学取向等数据建立联系,便于一体化研究。At present, scanning electron microscopy is one of the main tools for testing the microstructure of materials. It can measure the microstructure of materials from macro to micro, and even nanometer size. It is an important means for studying the mechanism of materials. Energy spectrometer (EDS) and electron backscatter diffractometer (EBSD) can connect the microstructure and micro-region composition information of materials as well as crystallographic orientation and other data to facilitate integrated research.
与此同时,在扫描电子显微镜腔室内放置一些加载装置也逐步发展起来,可以对材料在拉伸/压缩等应力应变荷载作用下的微观结构演变进行原位研究;还有对一些空气敏感类样品,利用真空转移来有效隔绝空气,防止待研究材料的氧化变质等问题来进行研究;还有一些是在扫描电镜中搭建可视化的窗口,引入比如热场、光场、电化学场等外场作用,对样品进行实时动态的原位观察。但是这些操作都需要对样品进行转移才能完成,容易在样品转移时,对样品造成污染。At the same time, some loading devices placed in the scanning electron microscope chamber have also been gradually developed, which can conduct in-situ research on the microstructural evolution of materials under stress and strain loads such as tension/compression; and some air-sensitive samples , use vacuum transfer to effectively isolate the air and prevent oxidative deterioration of the materials to be studied for research; others build visualization windows in scanning electron microscopes and introduce external fields such as thermal fields, light fields, and electrochemical fields. Perform real-time dynamic in-situ observation of samples. However, these operations require the transfer of the sample to complete, and it is easy to cause contamination of the sample when the sample is transferred.
现有电子显微镜检测技术,需要样品保持干燥,有些生物组织还需要冻干预处理,之后在真空环境中再进行扫描检测。这会使样品损失掉一些特定性质。包括考虑到后期的实际应用环境。Existing electron microscopy detection technology requires samples to be kept dry, and some biological tissues need to be frozen and pre-processed, and then scanned and detected in a vacuum environment. This causes the sample to lose some specific properties. Including taking into account the actual application environment in the later stage.
发明内容Contents of the invention
本发明公开了一种适用于电子显微镜的多功能样品仓系统及仿真方法,以解决现有技术的上述以及其他潜在问题中任一问题。The invention discloses a multifunctional sample chamber system and a simulation method suitable for electron microscopes to solve any of the above and other potential problems of the prior art.
为达到上述目的,本发明的技术方案是:一种适用于电子显微镜的多功能样品仓系统,所述多功能样品仓结构的仿真模拟结构设置在扫描电子显微镜腔室内,且所述仿真模拟结构内部腔室与扫描电镜真空腔室隔绝,通过调节仿真模拟结构内部腔室的模拟环境,并对较大尺寸材料样品进行载荷,在不接触较大尺寸材料样品情况下对样品实时动态的原位观察和数据采集,达到较大尺寸材料样品的性质变化全过程检测。In order to achieve the above purpose, the technical solution of the present invention is: a multifunctional sample chamber system suitable for electron microscopes, the simulation structure of the multifunctional sample chamber structure is arranged in the scanning electron microscope chamber, and the simulation structure The internal chamber is isolated from the scanning electron microscope vacuum chamber. By adjusting the simulation environment of the internal chamber of the simulation simulation structure and loading the larger material sample, the sample can be dynamically in situ in real time without contacting the larger material sample. Observation and data collection enable the entire process of detecting property changes of larger material samples.
所述较大尺寸材料样品为不适合进行切割的样品为10cm×15cm,例如圆晶。The larger size material sample is 10cm×15cm that is not suitable for cutting, such as a wafer.
进一步,所述仿真模拟结构包括主体、样品台组件、电子透过观察窗口、数据采集单元和加热单元;Further, the simulation structure includes a main body, a sample stage assembly, an electron transmission observation window, a data acquisition unit and a heating unit;
所述电子透过观察窗口,用于使电子束进入主体内部,同时实现对主体内样品的性质变化全过程观察;The electrons pass through the observation window to allow the electron beam to enter the interior of the body, and at the same time realize the entire process of observing the property changes of the sample in the body;
所述样品台组件,用于放置样品,并对样品进行移动;The sample stage assembly is used to place the sample and move the sample;
所述加热单元,用于起到调节主体内部温度的作用;The heating unit is used to adjust the internal temperature of the main body;
所述数据采集单元,用于采集整个模拟过程中的试验数据;The data acquisition unit is used to collect test data during the entire simulation process;
所述主体,用于提供密闭的试验空间;The main body is used to provide a sealed test space;
其中,所述主体的一端设有仓门,另一端的侧壁上设有进气口、出气口、进水口和出水口;Wherein, one end of the main body is provided with a warehouse door, and the side wall of the other end is provided with an air inlet, an air outlet, a water inlet and a water outlet;
所述电子透过观察窗口设置在所述主体顶部的中心位置,所述样品台组件设置在所述主体内部的中心位置,所述进水口和出水口通过管路与所述样品台组件连接;The electron transmission observation window is arranged at a central position on the top of the main body, the sample stage assembly is arranged at a central position inside the main body, and the water inlet and outlet are connected to the sample stage assembly through pipelines;
所述加热单元设置在所述主体内部,并与所述样品台组件连接。The heating unit is disposed inside the main body and connected with the sample stage assembly.
进一步,所述多功能样品仓结构还包括:馈通和辅助单元;Further, the multifunctional sample chamber structure also includes: feedthrough and auxiliary units;
所述馈通,用于在特定环境中将电能输送到主体内部的馈通;The feedthrough is used to transmit electrical energy to the inside of the main body in a specific environment;
所述辅助单元,用于将各种气体送入主体内部,或对主体内部进行抽真空;The auxiliary unit is used to send various gases into the interior of the main body, or to evacuate the interior of the main body;
所述馈通设置在所述主体一侧的侧壁上;The feedthrough is provided on a side wall on one side of the main body;
所述辅助单元分别与所述进气口和出气口连接。The auxiliary unit is connected to the air inlet and the air outlet respectively.
进一步,所述压差光栅组件包括第一光栅、第二光栅和抽气管;Further, the differential pressure grating assembly includes a first grating, a second grating and an air extraction tube;
其中,所述第二光栅设置在所述电子透过观察窗口上,且所述第二光栅的两端与所述主体固接,所述第一光栅设置在所述第二光栅的上端,使第一光栅和第二光栅之间形成空腔结构,所述抽气管与所述空腔结构内部联通;The second grating is arranged on the electron transmission observation window, and both ends of the second grating are fixedly connected to the main body, the first grating is arranged on the upper end of the second grating, so that a cavity structure is formed between the first grating and the second grating, and the exhaust pipe is connected to the inside of the cavity structure;
所述第一光栅和第二光栅的中心位置均设有用于电子束穿过,以及起到会聚电子束的作用的通孔。The first grating and the second grating are each provided with a through hole at the center for the electron beam to pass through and to converge the electron beam.
进一步,所述电子透射窗的材质为氮化硅、涂覆铬的氮化硅或石墨烯。Furthermore, the electron transmission window is made of silicon nitride, chromium-coated silicon nitride or graphene.
进一步,所述第二光栅上的通孔的直径小于所述第一光栅上的通孔的直径。Furthermore, the diameter of the through hole on the second grating is smaller than the diameter of the through hole on the first grating.
进一步,所述数据采集单元包括BSE电子探测器、EDS电子探测器、CL荧光、EDS和EBSD;Further, the data acquisition unit includes BSE electronic detector, EDS electronic detector, CL fluorescence, EDS and EBSD;
所述加热单元为偏置电压模块;The heating unit is a bias voltage module;
所述主体与所述仓门之间设有密封条。A sealing strip is provided between the main body and the door.
进一步,所述样品台组件包括拉伸单元、支撑座结构和采用帕尔贴原理做成的冷却和加热台样品台;Further, the sample stage assembly includes a tensile unit, a support structure, and a cooling and heating stage sample stage made using the Peltier principle;
其中,所述拉伸单元设置在所述采用帕尔贴原理做成的冷却和加热台样品台的上端面上,所述采用帕尔贴原理做成的冷却和加热台样品台设置在所述支撑座结构上。Wherein, the stretching unit is arranged on the upper end surface of the cooling and heating stage sample stage made by the Peltier principle, and the cooling and heating stage sample stage made by the Peltier principle is arranged on the support seat structure.
所述冷却和加热台样品台在高真空模式下最宽的温度为-50℃-70℃,温控精度为±1.2℃,温度稳定性为±0.2℃,冷却介质为蒸馏水或去离子水。The widest temperature of the cooling and heating stage sample stage in high vacuum mode is -50℃-70℃, the temperature control accuracy is ±1.2℃, the temperature stability is ±0.2℃, and the cooling medium is distilled water or deionized water.
进一步,所述支撑座结构包括底座、导轨、升降机构和驱动电机;Further, the support base structure includes a base, a guide rail, a lifting mechanism and a driving motor;
其中,所述底座通过导轨设置在所述主体内部的底板上,所述升降机构设置在所述底座上,所述驱动电机设置在所述底座内部。Wherein, the base is arranged on the bottom plate inside the main body through guide rails, the lifting mechanism is arranged on the base, and the driving motor is arranged inside the base.
进一步,所述支撑座结构为马达台组件,所述马达台组件设于所述主体内部的底板上,所述冷却和加热台样品台固定设于所述马达台组件的顶部,并在所述马达台组件作用下沿X向和/或Y向移动。Further, the support base structure is a motor stage assembly, the motor stage assembly is located on the bottom plate inside the main body, the cooling and heating stage sample stage is fixedly located on the top of the motor stage assembly, and is mounted on the The motor table assembly moves along the X-direction and/or Y-direction.
 本发明的另一目的是提供一种采用上述的多功能样品仓结构进行仿真环境测试的方法,所述方法具体包括以下步骤:Another object of the present invention is to provide a method for conducting simulation environment testing using the above-mentioned multifunctional sample warehouse structure. The method specifically includes the following steps:
S1)将待测试样品置于主体内部的样品台组件上;S1) Place the sample to be tested on the sample stage assembly inside the main body;
S2)调整样品台组件位置,使加载轴线与待测试样品轴线重合,同时启动加热单元和辅助单元调节主体内部的温度和湿度,模拟待测试样品的真实使用环境;S2) Adjust the position of the sample stage assembly so that the loading axis coincides with the axis of the sample to be tested, and at the same time start the heating unit and auxiliary unit to adjust the temperature and humidity inside the body to simulate the real use environment of the sample to be tested;
S3)通过样品台组件对待测试样品缓慢施加载荷,在负载平稳增加下发生变形直至断裂,实时对试验过的数据进行采集,即完成对待测试样品的仿真测试,最终得到待测试样品在真实环境中的强度指标、塑性指标、以及断裂过程中的微观数据。S3) Slowly apply load to the sample to be tested through the sample stage assembly, and deform until it breaks under the steady increase of load. The tested data is collected in real time, that is, the simulation test of the sample to be tested is completed, and finally the sample to be tested is obtained in the real environment. Strength indicators, plasticity indicators, and microscopic data during the fracture process.
本发明的有益效果是:由于采用上述技术方案,本发明的装置具有结构简单、使用方便,用以更加真实的仿真材料的应用环境,并且能够实施任何组织及情况下的全过程的微观检测。同时该结构开有较大尺寸观察窗,该观察窗允许电子束信号穿过,从而达到较大尺寸材料性质变化全过程检测的目的。例如芯片,在检测过程中就需要洁净环境,可以用此装置进行真空转移;还比如纸张、塑料、橡胶、金属等,我们可以通过通入气氛、加热、拉伸、增加潮湿度来仿真不同的使用场景,通过全过程检测来研究腐蚀条件对材料力学性能的影响以及不同气氛对材料力学性能的影响。The beneficial effects of the present invention are as follows: due to the adoption of the above technical solution, the device of the present invention has a simple structure and is easy to use, and is used to simulate the application environment of the material more realistically, and can implement full-process microscopic detection in any organization and under any circumstances. At the same time, the structure is provided with a larger-sized observation window, which allows the electron beam signal to pass through, thereby achieving the purpose of full-process detection of changes in the properties of larger-sized materials. For example, chips require a clean environment during the detection process, and this device can be used for vacuum transfer; for example, paper, plastic, rubber, metal, etc., we can simulate different usage scenarios by introducing atmosphere, heating, stretching, and increasing humidity, and study the influence of corrosion conditions on the mechanical properties of materials and the influence of different atmospheres on the mechanical properties of materials through full-process detection.
附图说明Description of drawings
图1为本发明一种适用于电子显微镜的多功能样品仓系统的结构示意图。Figure 1 is a schematic structural diagram of a multifunctional sample chamber system suitable for electron microscopes according to the present invention.
图2为本发明系统的第一种实施方式的结构示意图。Figure 2 is a schematic structural diagram of the first embodiment of the system of the present invention.
图3为本发明系统的第二种实施方式的结构示意图,Figure 3 is a schematic structural diagram of the second embodiment of the system of the present invention.
图4为本发明系统的内部结构示意图。Figure 4 is a schematic diagram of the internal structure of the system of the present invention.
图中:In the picture:
1.电子束、2.主体、2-1.仓门、2-2.进气口、2-3.出气口、2-4.进水口、2-5.出水口、3.样品台组件、3-1.拉伸单元、3-2.支撑座结构、3-21.底座、3-22.导轨、3-23.升降机构、3-24.驱动电机、3-3.冷却和加热台样品台、3-4.马达台组件、4. 电子透过观察窗口、5.数据采集单元、6.加热单元、7.馈通、8. 压差光栅组件、8-1.第一光栅、8-2.第二光栅、8-3.抽气管、8-4.通孔。1. Electron beam, 2. Main body, 2-1. Door, 2-2. Air inlet, 2-3. Air outlet, 2-4. Water inlet, 2-5. Water outlet, 3. Sample stage assembly , 3-1. Tensile unit, 3-2. Support structure, 3-21. Base, 3-22. Guide rail, 3-23. Lifting mechanism, 3-24. Drive motor, 3-3. Cooling and heating Sample stage, 3-4. Motor stage assembly, 4. Electron transmission observation window, 5. Data acquisition unit, 6. Heating unit, 7. Feedthrough, 8. Differential pressure grating assembly, 8-1. First grating , 8-2. Second grating, 8-3. Air extraction pipe, 8-4. Through hole.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的技术方案作进一步说明The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and examples.
本发明一种适用于电子显微镜的多功能样品仓系统,所述多功能样品仓结构的仿真模拟结构设置在扫描电子显微镜腔室内,且所述仿真模拟结构内部腔室与扫描电镜真空腔室隔绝,通过调节仿真模拟结构内部腔室的模拟环境,并对较大尺寸材料样品进行载荷,在不接触较大尺寸材料样品情况下对样品实时动态的原位观察和数据采集,达到较大尺寸材料样品的性质变化全过程检测。The present invention is a multifunctional sample chamber system suitable for electron microscopes. The simulation structure of the multifunctional sample chamber structure is arranged in a scanning electron microscope chamber, and the internal chamber of the simulation structure is isolated from the scanning electron microscope vacuum chamber. , by adjusting the simulation environment of the internal chamber of the simulation structure and applying loads to larger-size material samples, real-time dynamic in-situ observation and data collection of samples without contacting larger-size material samples can be achieved to achieve larger-size materials. The property changes of the sample are detected throughout the process.
如图1所示,所述仿真模拟结构包括主体2、样品台组件3、电子透过观察窗口4、数据采集单元5和加热单元6;As shown in Figure 1, the simulation structure includes a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5 and a heating unit 6;
所述电子透过观察窗口4,用于使电子束进入主体2内部,同时实现对主体2内样品的性质变化全过程观察;The electrons pass through the observation window 4, which is used to allow the electron beam to enter the interior of the main body 2, and at the same time realize the entire process of observing the property changes of the sample in the main body 2;
所述样品台组件3,用于放置样品,并对样品进行移动;The sample stage assembly 3 is used to place samples and move the samples;
所述加热单元6,用于起到调节主体内部温度的作用;The heating unit 6 is used to adjust the internal temperature of the main body;
所述数据采集单元5,用于采集整个模拟过程中的试验数据;The data acquisition unit 5 is used to collect test data during the entire simulation process;
所述主体2,用于提供密闭的试验空间;The main body 2 is used to provide a sealed test space;
其中,所述主体2的一端设有仓门2-1,另一端的侧壁上设有进气口2-2、出气口2-3、进水口2-4和出水口2-5;Among them, one end of the main body 2 is provided with a warehouse door 2-1, and the side wall of the other end is provided with an air inlet 2-2, an air outlet 2-3, a water inlet 2-4 and a water outlet 2-5;
所述电子透过观察窗口4设置在所述主体1顶部的中心位置,所述样品台组件3设置在所述主体1内部的中心位置,所述进水口2-4和出水口2-5通过管路与所述样品台组件3连接;The electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
所述加热单元6设置在所述主体1内部,并与所述样品台组件3连接。The heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
所述多功能样品仓结构还包括:馈通7和辅助单元;The multifunctional sample bin structure also includes: feedthrough 7 and auxiliary unit;
所述馈通7,用于在特定环境中将电能输送到主体1内部的馈通;The feedthrough 7 is used to transmit electrical energy to the interior of the main body 1 in a specific environment;
所述辅助单元,用于将各种气体送入主体1内部,或对主体1内部进行抽真空;The auxiliary unit is used to send various gases into the interior of the main body 1, or to evacuate the interior of the main body 1;
所述馈通7设置在所述主体1一侧的侧壁上;The feedthrough 7 is provided on the side wall on one side of the main body 1;
所述辅助单元分别与所述进气口2-1和出气口2-2连接。The auxiliary unit is connected to the air inlet 2-1 and the air outlet 2-2 respectively.
如图2所示,所述多功能样品仓结构还包括:压差光栅组件8,用于对进入主体内的电子束1进行调整;As shown in FIG2 , the multifunctional sample chamber structure further includes: a pressure difference grating component 8 for adjusting the electron beam 1 entering the main body;
所述压差光栅组件8包括第一光栅8-1、第二光栅8-2和抽气管8-3;The differential pressure grating assembly 8 includes a first grating 8-1, a second grating 8-2 and an air extraction pipe 8-3;
其中,所述第二光栅8-2设置在所述电子透过观察窗口4上,且所述第二光栅8-2的两端与所述主体1固接,所述第一光栅8-1设置在所述第二光栅8-2的上端,使第一光栅-1和第二光栅8-2之间形成空腔结构,所述抽气管8-3与所述空腔结构内部联通;Wherein, the second grating 8-2 is disposed on the electron transmission observation window 4, and both ends of the second grating 8-2 are fixedly connected to the main body 1, and the first grating 8-1 It is arranged at the upper end of the second grating 8-2 so that a cavity structure is formed between the first grating-1 and the second grating 8-2, and the air extraction pipe 8-3 is internally connected with the cavity structure;
所述第一光栅8-1和第二光栅-2的中心位置均设有用于电子束穿过,以及起到会聚电子束的作用的通孔8-4。The first grating 8-1 and the second grating-2 are each provided with a through hole 8-4 at the center for the electron beam to pass through and to converge the electron beam.
所述电子透过观察窗口4的材质为氮化硅、涂覆铬的氮化硅或石墨烯。The electron transmission observation window 4 is made of silicon nitride, chromium-coated silicon nitride or graphene.
所述第二光栅8-2上的通孔8-4的直径小于所述第一光栅8-1上的通孔8-4的直径。The diameter of the through hole 8-4 on the second grating 8-2 is smaller than the diameter of the through hole 8-4 on the first grating 8-1.
所述数据采集单元5包括BSE电子探测器、EDS电子探测器、CL荧光、EDS和EBSD;The data acquisition unit 5 includes BSE electronic detector, EDS electronic detector, CL fluorescence, EDS and EBSD;
接收器能谱仪EDS、背散射电子成像BSE,或者其它可以按客户需求订制的阴极荧光光谱,CL谱、X-Ray、电子背散射衍射EBSD等Receiver spectrometer EDS, backscattered electron imaging BSE, or other cathodoluminescence spectra, CL spectra, X-Ray, electron backscatter diffraction EBSD, etc. that can be customized according to customer needs
所述加热单元6为偏置电压模块;The heating unit 6 is a bias voltage module;
所述主体2与所述仓门2-1之间设有密封条。A sealing strip is provided between the main body 2 and the door 2-1.
所述样品台组件3包括拉伸单元3-1、支撑座结构3-2和采用帕尔贴原理做成的冷却和加热台样品台3-3;The sample stage assembly 3 includes a stretching unit 3-1, a support structure 3-2, and a cooling and heating stage sample stage 3-3 made using the Peltier principle;
其中,所述拉伸单元3-1设置在所述采用帕尔贴原理做成的冷却和加热台样品台3-3的上端面上,所述冷却和加热台样品3-3台设置在所述支撑座结构3-2上;Among them, the stretching unit 3-1 is arranged on the upper end surface of the cooling and heating stage sample stage 3-3 made of the Peltier principle, and the cooling and heating stage sample 3-3 is arranged on the On the support base structure 3-2;
所述冷却和加热台样品台3-3在高真空模式下最宽的温度为-50℃-70℃,温控精度为±1.2℃,温度稳定性为±0.2℃,冷却介质为蒸馏水或去离子水。The cooling and heating stage sample stage 3-3 has a widest temperature range of -50°C to 70°C in high vacuum mode, a temperature control accuracy of ±1.2°C, a temperature stability of ±0.2°C, and the cooling medium is distilled water or deionized water. Ionized water.
所述支撑座结构3-2包括底座3-21、导轨3-22、升降机构3-23和驱动电机3-24;The support structure 3-2 includes a base 3-21, a guide rail 3-22, a lifting mechanism 3-23 and a driving motor 3-24;
其中,所述底座3-21通过导轨3-22设置在所述主体2内部的底面,所述升降机构3-23设置在所述底座3-21上,所述驱动电机3-23设置在所述底座3-21内部,与连接器连接,用于驱动所述底座沿着导轨移动和升降结构上升和下降,以及为拉升单元提供动力。Among them, the base 3-21 is set on the bottom surface inside the main body 2 through the guide rail 3-22, the lifting mechanism 3-23 is set on the base 3-21, and the driving motor 3-23 is set inside the base 3-21 and connected to the connector, which is used to drive the base to move along the guide rail and the lifting structure to rise and fall, and provide power for the pulling unit.
如图3和图4所示,所述支撑座结构为马达台组件3-4,所述马达台组件3-4设于所述主体2内部的底板上,所述冷却和加热台样品台3-3固定设于所述马达台组件3的顶部,并在所述马达台组件3-4作用下沿X向和/或Y向移动。As shown in Figures 3 and 4, the support base structure is a motor stage assembly 3-4. The motor stage assembly 3-4 is located on the bottom plate inside the main body 2. The cooling and heating stage sample stage 3 -3 is fixedly installed on the top of the motor table assembly 3, and moves along the X direction and/or Y direction under the action of the motor table assembly 3-4.
所述马达台组件3-4包括Y向电机3-41、X向电机3-42、Y向滑台和X向滑台。X向为垂直于仓门的方向,Y向为平行于仓门的方向。Y向滑台的底部设有Y滑块,腔体底板上设有Y向滑轨,Y向滑台通过其底部的Y滑块与Y向滑轨滑动连接;Y向滑台的端部与Y向电机连接,Y向电机固定在腔体底板上。Y向滑台在Y向电机的作用下实现沿Y向滑轨的滑动。Y向滑台上表面设有X向滑轨,X向滑台底部设有X滑块并通过所述X滑块与X向滑轨滑动连接。X向滑台的端部与X向电机滑动连接,X向电机与仓门内壁固接。X向滑台的端部与X向电机滑动连接的具体方式是X向电机的电机轴固接一个Y向的连接滑轨,该连接滑轨与X向滑台的端部滑动连接,以便适应Y向电机动作时导致的X向滑台沿Y向移动现象。X向滑台在X向电机的作用下沿X向滑轨滑动。样品台固定在X向滑台上,随着X向滑台的移动而移动。作为另一种实施方式,X向滑台的端部与X向电机非滑动连接,而是固定连接,此时为了保证X向电机的位置稳定,将X向电机与Y向滑台固定连接,这样使得X向电机随着Y向滑台而移动,在Y向位置调节完成后,在工作使X向滑台沿X向移动。The motor table assembly 3-4 includes a Y-direction motor 3-41, an X-direction motor 3-42, a Y-direction slide table and an X-direction slide table. The X direction is perpendicular to the door, and the Y direction is parallel to the door. The bottom of the Y-direction slide table is provided with a Y-direction slide block, and the bottom plate of the cavity is provided with a Y-direction slide rail. The Y-direction slide table is slidingly connected to the Y-direction slide rail through the Y-direction slide block at the bottom; the end of the Y-direction slide table is connected to the Y-direction slide rail. The Y-direction motor is connected, and the Y-direction motor is fixed on the bottom plate of the cavity. The Y-direction sliding table realizes sliding along the Y-direction slide rail under the action of the Y-direction motor. An X-direction slide rail is provided on the upper surface of the Y-direction slide table, and an X-direction slide block is provided on the bottom of the X-direction slide table and is slidingly connected to the X-direction slide rail through the X-direction slide block. The end of the X-direction sliding table is slidingly connected to the X-direction motor, and the X-direction motor is fixedly connected to the inner wall of the warehouse door. The specific method for the sliding connection between the end of the X-direction slide table and the X-direction motor is that the motor shaft of the X-direction motor is fixedly connected to a Y-direction connecting slide rail, and the connecting slide rail is slidably connected to the end of the The X-direction slide table moves along the Y-direction when the Y-direction motor operates. The X-direction sliding table slides along the X-direction slide rail under the action of the X-direction motor. The sample stage is fixed on the X-direction slide table and moves with the movement of the X-direction slide table. As another implementation, the end of the X-direction slide table is not slidingly connected to the X-direction motor, but is fixedly connected. At this time, in order to ensure the position stability of the X-direction motor, the X-direction motor is fixedly connected to the Y-direction slide table. This makes the X-direction motor move along with the Y-direction slide table. After the Y-direction position adjustment is completed, the X-direction slide table moves along the X direction during operation.
一种采用上述的多功能样品仓结构进行仿真环境测试的方法,所述方法具体包括以下步骤:A method for conducting simulation environment testing using the above-mentioned multifunctional sample warehouse structure. The method specifically includes the following steps:
S1)将待测试样品置于主体2内部的样品台组件3上;S1) Place the sample to be tested on the sample stage assembly 3 inside the main body 2;
S2)调整样品台组件3位置,使加载轴线与待测试样品轴线重合,同时启动加热单元6和辅助单元调节主体内部的温度、湿度和气氛,模拟待测试样品的真实使用环境;S2) Adjust the position of the sample stage assembly 3 so that the loading axis coincides with the axis of the sample to be tested, and at the same time start the heating unit 6 and the auxiliary unit to adjust the temperature, humidity and atmosphere inside the main body to simulate the real use environment of the sample to be tested;
S3)通过样品台组件3对待测试样品缓慢施加载荷,在负载平稳增加下发生变形直至断裂,实时对试验过的数据进行采集,即完成对待测试样品的仿真测试,最终得到待测试样品在真实环境中的强度指标、塑性指标、以及断裂过程中的微观数据。S3) Slowly apply load to the sample to be tested through the sample stage assembly 3, and deform until it breaks when the load increases steadily. The tested data is collected in real time, that is, the simulation test of the sample to be tested is completed, and finally the sample to be tested is obtained in the real environment. Strength indicators, plasticity indicators, and microscopic data during the fracture process.
实施例1Example 1
一种适用于电子显微镜的多功能样品仓系统,该结构包括仿真模拟结构,仿真模拟结构包括主体2、样品台组件3、电子透过观察窗口4、数据采集单元5、加热单元6和馈通7;A multifunctional sample chamber system suitable for an electron microscope, the structure comprising a simulation structure, the simulation structure comprising a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5, a heating unit 6 and a feedthrough 7;
其中,所述主体2的一端设有仓门2-1,另一端的侧壁上设有进气口2-2、出气口2-3、进水口2-4和出水口2-5;Among them, one end of the main body 2 is provided with a warehouse door 2-1, and the side wall of the other end is provided with an air inlet 2-2, an air outlet 2-3, a water inlet 2-4 and a water outlet 2-5;
所述电子透过观察窗口4设置在所述主体1顶部的中心位置,所述样品台组件3设置在所述主体1内部的中心位置,所述进水口2-4和出水口2-5通过管路与所述样品台组件3连接;The electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
所述加热单元6设置在所述主体1内部,并与所述样品台组件3连接。The heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
所述馈通7设置在所述主体1一侧的侧壁上;The feedthrough 7 is provided on the side wall on one side of the main body 1;
所有的气氛通过辅助单元引入,样品的性质变化都在仿真模拟结构内部进行,且该仓门2-1关闭后与装置外部完全隔离,可采用手动、电控等形式进行开闭控制。All the atmosphere is introduced through the auxiliary unit, and the property changes of the sample are carried out inside the simulation structure. After the chamber door 2-1 is closed, it is completely isolated from the outside of the device. It can be opened and closed controlled manually or electronically.
实施例2Example 2
如图2所示,该系统还包括压差光栅组件8,由第一光栅8-1、第二光栅8-2和抽气管8-3;As shown in Figure 2, the system also includes a pressure differential grating assembly 8, which consists of a first grating 8-1, a second grating 8-2 and an air extraction pipe 8-3;
所述第二光栅8-2设置在所述电子透过观察窗口4上端,且所述第二光栅8-2的两端与所述主体1固接,所述第一光栅8-1设置在所述第二光栅8-2的上端,使第一光栅-1和第二光栅8-2之间形成空腔结构,所述抽气管8-3与所述空腔结构内部联通;The second grating 8-2 is disposed at the upper end of the electron transmission observation window 4, and both ends of the second grating 8-2 are fixedly connected to the main body 1. The first grating 8-1 is disposed at The upper end of the second grating 8-2 forms a cavity structure between the first grating-1 and the second grating 8-2, and the air extraction pipe 8-3 is internally connected with the cavity structure;
第一光栅8-1和第二光栅8-2的中心位置均设有通孔,用于电子束穿过,第二光栅8-2开的通孔孔直径小于第一光栅8-1的开的通孔孔径,起到会聚电子束的作用;同时气体也可以从通孔通过,且畅通无阻,但是因为开口小,所以扩散速度比较慢,在配合连续工作的抽空设备,可以造成开口一侧真空很好,而另一侧真空度不那么好,可以保证电镜样品仓真空度的同时,也可以让本结构可以保持低压甚至常压状态。The first grating 8-1 and the second grating 8-2 are each provided with a through hole at the center position for electron beams to pass through. The diameter of the through hole of the second grating 8-2 is smaller than that of the first grating 8-1. The diameter of the through hole plays the role of converging the electron beam; at the same time, the gas can also pass through the through hole unobstructed, but because the opening is small, the diffusion speed is relatively slow. When used with the continuous working evacuation equipment, it can cause the side of the opening to The vacuum is very good, but the vacuum on the other side is not so good. It can ensure the vacuum of the electron microscope sample chamber while also allowing the structure to maintain low pressure or even normal pressure.
所述仓门2-1链接的边缘上设置有一圈密封条,所述仓门2-1与所述密封条紧密贴合,在所述密封盖板关闭且所述密封腔内气压比外界低时,这种结构可以在压差作用下保持稳定的密封状态。A ring of sealing strips is provided on the edge of the link of the warehouse door 2-1. The warehouse door 2-1 closely fits the sealing strip. When the sealing cover is closed and the air pressure in the sealing chamber is lower than the outside world, This structure can maintain a stable sealing state under the action of pressure difference.
所述样品台组件3,用于观察待测样品在整个实时变化的过程,实时动态拉伸条件下的滑移、塑性变形、开裂的扩展路径和方向,以至直至断裂的整个实时变化过程;也可以研究在有隐形裂纹的情况下,样品对裂纹大小的敏感性及裂纹的扩展速度,即断裂性能的研究;观察夹杂物周围基材的变化,这为研究夹杂物的类型、形态、尺寸、分布及断裂瞬间的动态变化提供了实时变化的直观视频图像;也可以将腐蚀过的样品装入后做拉伸试验,研究腐蚀条件对材料力学性能的影响;也可以在装置中充入不同气氛,对样品进行微观表征,研究不同气氛对材料力学性能的影响;The sample stage assembly 3 is used to observe the entire real-time change process of the sample to be tested, the expansion path and direction of slippage, plastic deformation, and cracking under real-time dynamic stretching conditions, and the entire real-time change process until fracture; also It can study the sensitivity of the sample to the crack size and the crack expansion speed in the presence of invisible cracks, that is, the study of fracture properties; observe the changes in the base material around the inclusions, which is a good way to study the type, shape, size, and The dynamic changes in distribution and fracture instant provide intuitive video images of real-time changes; corroded samples can also be loaded and then subjected to tensile tests to study the impact of corrosion conditions on the mechanical properties of materials; different atmospheres can also be filled into the device. , conduct microscopic characterization of samples and study the effects of different atmospheres on the mechanical properties of materials;
所述主体2的进气口2-2、出气口2-3,用于在电镜内链接气路或辅助单元,以实现主体1内在不同气氛及水蒸气下性质的变化;实施时可采用电磁阀、手动针阀等多种方式控制开闭;The air inlet 2-2 and the air outlet 2-3 of the main body 2 are used to connect the gas path or auxiliary unit in the electron microscope to realize the changes in the properties of the main body 1 under different atmospheres and water vapor; electromagnetic can be used for implementation. Valve, manual needle valve and other methods to control opening and closing;
所述进水口2-2和出水口2-3,用于给样品台组件3的冷却和加热台样品台3-3提供冷却介质,冷却介质为蒸馏水或去离子水;The water inlet 2-2 and the water outlet 2-3 are used to provide cooling medium for the cooling and heating stage sample stage 3-3 of the sample stage assembly 3, and the cooling medium is distilled water or deionized water;
所述数据采集单元5的BSE电子探测器13、EDS电子探测器14都是内置探测器,也可以按客户需选装使用阴极荧光光谱(CL谱)、X-Ray、电子背散射衍射(EBSD),LVSE等。The BSE electronic detector 13 and EDS electronic detector 14 of the data acquisition unit 5 are built-in detectors, and can also be optionally used according to customer needs to use cathode fluorescence spectrum (CL spectrum), X-Ray, electron backscatter diffraction (EBSD) ), LVSE, etc.
所述气氛包括氩气、氦气、水等;The atmosphere includes argon, helium, water, etc.;
所述密封条为真空密封圈,由特氟龙的材质制成的O形密封圈,用于仓门2-1紧闭后维持内外气压差;The sealing strip is a vacuum sealing ring, an O-shaped sealing ring made of Teflon, which is used to maintain the difference in internal and external air pressure after the warehouse door 2-1 is tightly closed;
所述主体2的壁厚均不小于4mm,以保证所述密封 腔在较大内外压差应力作用下的形状稳定性;The wall thickness of the main body 2 is not less than 4mm to ensure the shape stability of the sealed cavity under the action of large internal and external pressure difference stress;
所述电子透过观察窗口4尺寸在大小尺寸在2mm-10mm之间,观测板的厚度在10-100μm,具体尺寸可按需订制。  The size of the electron transmission observation window 4 is between 2 mm and 10 mm, and the thickness of the observation plate is between 10 and 100 μm. The specific size can be customized as needed.​
一种适用于电子显微镜样品仓的装置及方法,该方法包括以下具体步骤:A device and method suitable for electron microscope sample chambers. The method includes the following specific steps:
(1)金属片试样放入仿真模拟结构中的样品台组件3上,两侧进行固定;(1) The metal sheet sample is placed on the sample stage assembly 3 in the simulation structure and fixed on both sides;
(2)移动样品台组件3使加载轴线与金属片试样轴线重合,载荷缓慢施加;(2) Move the sample stage assembly 3 so that the loading axis coincides with the axis of the metal sheet sample, and apply the load slowly;
(3)金属片试样在负载平稳增加下发生变形直至断裂,在这过程中,扫描电子显微镜设置好连续扫描参数,持续扫描;(3) The metal sheet sample deforms until it breaks under a steady increase in load. During this process, the scanning electron microscope sets the continuous scanning parameters and continues scanning;
(4)最后可得出一系列强度指标(抗拉强度和屈服强度),金额塑性指标(断后伸长率和断面收缩率)以及断裂过程中的微观数据;(4) Finally, a series of strength indicators (tensile strength and yield strength), plasticity indicators (elongation after fracture and shrinkage of area) and microscopic data during the fracture process can be obtained;
(5)根据情况,样品台组件3可以加热,金属片试样在高温下进行的拉伸试验还可以得到蠕变数据。并且得到相应的微观数据,以便于对材料性质进一步分析。(5) Depending on the situation, the sample stage assembly 3 can be heated, and creep data can also be obtained from the tensile test of the metal sheet sample at high temperature. And obtain corresponding microscopic data to facilitate further analysis of material properties.
通过采用本发明所提供的一种适用于电子显微镜样品仓的装置及方法所可以很好的仿真不同的使用场景,通过全过程检测来研究不同环境条件下材料的微观性质。By adopting a device and method suitable for electron microscope sample chambers provided by the present invention, different usage scenarios can be well simulated, and the microscopic properties of materials under different environmental conditions can be studied through whole-process detection.
若检测橡胶材料:If testing rubber materials:
从成品中取样,放在样品台组件3上后进行升温,观察老化后的现象。逐步升温:150度下CR,NR,SBR都会脆断,NBR EPDM还有弹性;升到180度下普通NBR就会脆断;而230度下HNBR也会脆断,氟胶和硅胶仍然有很好的弹性。Take a sample from the finished product, place it on the sample stage assembly 3, heat it up, and observe the aging phenomenon. Gradually heating up: CR, NR, and SBR will be brittle at 150 degrees, and NBR EPDM is still elastic; ordinary NBR will be brittle at 180 degrees; HNBR will also be brittle at 230 degrees, and fluorine rubber and silicone still have a lot of elasticity. Good elasticity.
实施例3Example 3
一种适用于电子显微镜的多功能样品仓系统,该结构包括仿真模拟结构,仿真模拟结构包括主体2、样品台组件3、电子透过观察窗口4、数据采集单元5、加热单元6和馈通7;A multifunctional sample compartment system suitable for electron microscopes. The structure includes a simulation structure. The simulation structure includes a main body 2, a sample stage assembly 3, an electron transmission observation window 4, a data acquisition unit 5, a heating unit 6 and a feedthrough. 7;
其中,所述主体2的一端设有仓门2-1,仓门2-1和主体2采用特氟龙密封圈密封,另一端的侧壁上设有进气口2-2、出气口2-3、进水口2-4和出水口2-5;Among them, one end of the main body 2 is provided with a warehouse door 2-1, the warehouse door 2-1 and the main body 2 are sealed with a Teflon sealing ring, and the side wall of the other end is provided with an air inlet 2-2 and an air outlet 2 -3. Water inlet 2-4 and water outlet 2-5;
所述电子透过观察窗口4设置在所述主体1顶部的中心位置,所述样品台组件3设置在所述主体1内部的中心位置,所述进水口2-4和出水口2-5通过管路与所述样品台组件3连接;The electron transmission observation window 4 is arranged at the central position on the top of the main body 1, the sample stage assembly 3 is arranged at the central position inside the main body 1, and the water inlet 2-4 and the water outlet 2-5 pass through The pipeline is connected to the sample stage assembly 3;
所述支撑座结构为马达台组件3-4,所述马达台组件3-4设于所述主体2内部的底板上,所述冷却和加热台样品台3-3固定设于所述马达台组件3的顶部,并在所述马达台组件3-4作用下沿X向和/或Y向移动。所述加热单元6设置在所述主体1内部,并与所述样品台组件3连接。The support structure is a motor stage assembly 3-4. The motor stage assembly 3-4 is provided on the bottom plate inside the main body 2. The cooling and heating stage sample stage 3-3 is fixedly provided on the motor stage. The top of the assembly 3, and moves along the X direction and/or Y direction under the action of the motor table assembly 3-4. The heating unit 6 is disposed inside the main body 1 and connected to the sample stage assembly 3 .
所述馈通7设置在所述主体1一侧的侧壁上;所述馈通7采用的是真空电控连接器;The feedthrough 7 is provided on the side wall on one side of the main body 1; the feedthrough 7 uses a vacuum electrically controlled connector;
所有的气氛通过辅助单元引入,样品的性质变化都在仿真模拟结构内部进行,且该仓门2-1关闭后与装置外部完全隔离,可采用手动、电控等形式进行开闭控制。All the atmosphere is introduced through the auxiliary unit, and the property changes of the sample are carried out inside the simulation structure. After the chamber door 2-1 is closed, it is completely isolated from the outside of the device. It can be opened and closed manually or electronically.
实施方式1Embodiment 1
装入样品,将待测芯片夹持固定在样品台组件3上,然后关上仓门2-1,关闭仓门2-1后应检查进气/排气接口,应处于完全关闭状态;Load the sample, clamp and fix the chip to be tested on the sample stage assembly 3, and then close the door 2-1. After closing the door 2-1, check the air inlet/exhaust interface, which should be in a completely closed state;
保持仓门2-1关闭状态,将整个仿真模拟结构平移到电镜内;然后将进气口2-2、出气口2-3与电镜内部预留的气体接口连接并打开气阀,将电镜内部的上位机数据通讯线与仿真模拟结构的连接器连接;随后即可关闭电镜仓门,并进行常规抽真空操作。Keep the door 2-1 closed and move the entire simulation structure into the electron microscope; then connect the air inlet 2-2 and the air outlet 2-3 to the reserved gas interface inside the electron microscope and open the gas valve to move the inside of the electron microscope. The data communication line of the host computer is connected to the connector of the simulation structure; then the electron microscope door can be closed and conventional vacuuming operations can be performed.
模拟仿真结构进入电镜后,在电镜中寻找结构的电子透过观察窗口4,调整主体2内样品台组件3位置,并调整电镜观察参数,直至可以对样品进行成像为止,即样品台组件3上的样品处于子透过观察窗4的正下方,然后再调样品台组件3高度,让其尽可能地接近电子透过观察窗口4,这样可以减少电子束入射进充有气氛的损失。After the simulated structure enters the electron microscope, the electrons searching for the structure in the electron microscope pass through the observation window 4, adjust the position of the sample stage assembly 3 in the body 2, and adjust the electron microscope observation parameters until the sample can be imaged, that is, on the sample stage assembly 3 The sample is placed directly below the electron transmission observation window 4, and then the height of the sample stage assembly 3 is adjusted to make it as close as possible to the electron transmission observation window 4. This can reduce the loss of the electron beam incident into the filled atmosphere.
在电镜视野中找到合适的观察位置后,即可通过控制电镜内的气源,通过结构上的进气口2-1向装置内输入反应气体;气体流速可以通过进气口流速阀控制。最后通过电子透过观察窗口4对材料性质变化全过程检测。After finding a suitable observation position in the field of view of the electron microscope, the reaction gas can be input into the device through the air inlet 2-1 on the structure by controlling the gas source in the electron microscope; the gas flow rate can be controlled through the air inlet flow valve. Finally, the entire process of material property changes is detected through electron transmission through the observation window 4.
实施方式2Embodiment 2
装入样品,将待测样品塑料夹持固定在样品台组件3上,然后关上仓门2-1,关闭仓门后应检查进气/排气接口,应处于完全关闭状态;Load the sample, fix the plastic clamp of the sample to be tested on the sample stage assembly 3, and then close the door 2-1. After closing the door, check the air inlet/exhaust interface, which should be in a completely closed state;
保持仓门2-1关闭状态,将整个仿真模拟结构移动到电镜内;然后将进气口2-2、出气口2-3与电镜内部预留的气体接口连接并打开气阀,将电镜内部的上位机数据通讯线与仿真模拟结构的连接器连接;随后即可关闭电镜仓门,并进行常规抽真空操作。Keep the door 2-1 closed and move the entire simulation structure into the electron microscope; then connect the air inlet 2-2 and the air outlet 2-3 to the reserved gas interface inside the electron microscope and open the gas valve to move the inside of the electron microscope. The data communication line of the host computer is connected to the connector of the simulation structure; then the electron microscope door can be closed and conventional vacuuming operations can be performed.
仿真模拟结构进入电镜后,在电镜中寻找装置的电子透过观察窗口4,调整调整主体2内样品台组件3位置,并调整电镜观察参数,直至可以对样品进行成像为止,即样品台组件3上的样品处于电子透过观察窗口4的正下方,然后调整样品台组件3的Z轴方向,让其尽可能地接近电子观察窗4。After the simulated structure enters the electron microscope, the electrons searching for the device in the electron microscope pass through the observation window 4, adjust the position of the sample stage assembly 3 in the main body 2, and adjust the electron microscope observation parameters until the sample can be imaged, that is, the sample stage assembly 3 The sample on the sample is directly below the electron transmission observation window 4, and then adjust the Z-axis direction of the sample stage assembly 3 to make it as close as possible to the electron observation window 4.
在电镜视野中找到合适的观察位置后,即可通过控制电镜内的气源,通过装置上的进气口2-2向主体2内输入水蒸气,最后通过电子透过观察窗口4对材料性质变化全过程检测。After finding a suitable observation position in the field of view of the electron microscope, you can control the air source in the electron microscope, input water vapor into the body 2 through the air inlet 2-2 on the device, and finally use the electrons to pass through the observation window 4 to determine the material properties. Detection of changes throughout the process.
实施方式3Embodiment 3
装入样品,将待测样品夹持固定在样品台组件4上,然后关上仓门,关闭仓门后应检查进气/排气接口,应处于完全关闭状态;Load the sample, clamp and fix the sample to be tested on the sample stage assembly 4, and then close the chamber door. After closing the chamber door, check the air inlet/exhaust interface, which should be in a completely closed state;
保持仓门关闭状态,将整个结构平移到电镜内;然后将进气口、出气口与电镜内部预留的气体接口连接并打开气阀,将电镜内部的上位机数据通讯线与仿真模拟结构的连接器连接;随后即可关闭电镜仓门,并进行常规抽真空操作。Keep the warehouse door closed and move the entire structure into the electron microscope; then connect the air inlet and outlet to the reserved gas interface inside the electron microscope and open the gas valve. Connect the data communication line of the host computer inside the electron microscope to the simulation structure. The connectors are connected; the microscope door can then be closed and normal vacuuming can be performed.
反应装置进入电镜后,在电镜中寻找装置的电子透过观察窗口4,调整装置内样品台组件3位置,并调整电镜观察参数,直至可以对样品进行成像为止,即样品台组件3上的样品处于电子透过观察窗口4的正下方,然后调整样品台组件的Z轴方向,让其尽可能地接近电子透过观察窗口4,这样可以减少电子束入射进充有气氛的损失。After the reaction device enters the electron microscope, search for the electrons of the device in the electron microscope through the observation window 4, adjust the position of the sample stage assembly 3 in the device, and adjust the electron microscope observation parameters until the sample can be imaged, that is, the sample on the sample stage assembly 3 It is directly below the electron transmission observation window 4, and then adjust the Z-axis direction of the sample stage assembly so that it is as close as possible to the electron transmission observation window 4. This can reduce the loss of the electron beam entering the filled atmosphere.
在电镜视野中找到合适的观察位置后,然后即可通过控制样品台组件3,使其对样品进行拉伸,通过电子透过观察窗口4实时动态全过程检测拉伸条件下的滑移、塑性变形、开裂的扩展路径和方向,以至直至断裂的整个实时变化过程;也可以研究在有隐形裂纹的情况下,样品对裂纹大小的敏感性及裂纹的扩展速度,即断裂性能的研究;观察夹杂物周围基材的变化,这为研究夹杂物的类型、形态、尺寸、分布及断裂瞬间的动态变化提供了实时变化的直观视频图像;也可以将腐蚀过的样品装入后做拉伸试验,研究腐蚀条件对材料力学性能的影响;也可以在装置中充入不同气氛,对样品进行微观表征,研究不同气氛对材料力学性能的影响。After finding a suitable observation position in the field of view of the electron microscope, the sample stage assembly 3 can be controlled to stretch the sample, and the slip and plasticity under stretching conditions can be detected dynamically in real time through the electrons through the observation window 4 during the entire process. The expansion path and direction of deformation and cracking, and even the entire real-time change process until fracture; it can also be used to study the sensitivity of the sample to the crack size and the crack expansion speed in the presence of invisible cracks, that is, the study of fracture performance; to observe inclusions Changes in the base material around the object provide real-time intuitive video images for studying the type, shape, size, distribution and dynamic changes of the inclusion moment; the corroded sample can also be loaded and subjected to tensile testing. Study the impact of corrosion conditions on the mechanical properties of materials; you can also fill the device with different atmospheres, perform microscopic characterization of the samples, and study the effects of different atmospheres on the mechanical properties of materials.
实施方式4Embodiment 4
(1)样品装入:使仓门处于打开状态,将待测芯片样品通过粘贴方式固定在样品台上,再将仓门关闭锁止,保证密封圈被压紧,从而防止转移到电镜之前在空气中发生气体交换;关闭仓门后应检查进气/排气接口,应处于完全关闭状态。(1) Sample loading: Keep the warehouse door open, fix the chip sample to be tested on the sample stage by pasting, and then close and lock the warehouse door to ensure that the sealing ring is pressed tightly to prevent it from being transferred to the electron microscope. Gas exchange occurs in the air; check the air inlet/exhaust interface after closing the door and it should be in a completely closed state.
(2)转移至电镜腔体:保持仓门关闭状态,将整个反应装置平移到电镜内;然后将进气、出气接口与电镜内部预留的气体接口连接并打开气阀,将电镜内部的上位机数据通讯线与本装置的连接器连接;随后即可关闭电镜仓门,并进行常规抽真空操作。(2) Transfer to the electron microscope chamber: Keep the door closed and move the entire reaction device into the electron microscope; then connect the air inlet and outlet ports to the reserved gas ports inside the electron microscope and open the gas valve, move the upper part of the electron microscope inside. Connect the machine data communication line to the connector of the device; then close the electron microscope door and perform regular vacuuming operations.
(3)搜寻观察位置:反应装置进入电镜后,在电镜中寻找装置的观察窗,调整反应装置内XY马达台位置,并调整电镜观察参数,直至可以对样品进行成像为止;合适的观察位置如图3和图4所示,即样品台上的样品处于观察窗口的正下方,电镜中的电子束穿过观察窗后正好打在样品表面,从而实现成像。(3) Searching for the observation position: After the reaction device enters the electron microscope, find the observation window of the device in the electron microscope, adjust the position of the XY motor stage in the reaction device, and adjust the observation parameters of the electron microscope until the sample can be imaged; the appropriate observation position is shown in Figures 3 and 4, that is, the sample on the sample stage is directly below the observation window, and the electron beam in the electron microscope passes through the observation window and hits the sample surface, thereby achieving imaging.
(4)开启并控制气固反应,原位实时观测:在电镜视野中找到合适的观察位置后,即可通过控制电镜内的气源,通过装置上的出气、进气口向装置内输入反应气体;气体流速可以通过进气口流速阀控制,从而达到控制反应装置内气固反应速度的作用。在反应同时,即可通过观察窗对反应进行原位实时观测。(4) Start and control the gas-solid reaction and observe in situ in real time: After finding a suitable observation position in the field of view of the electron microscope, you can control the gas source in the electron microscope and input the reaction into the device through the air outlet and air inlet on the device. Gas; the gas flow rate can be controlled through the air inlet flow rate valve, thereby controlling the gas-solid reaction rate in the reaction device. During the reaction, the reaction can be observed in situ in real time through the observation window.
以上对本申请实施例所提供的一种适用于电子显微镜的多功能样品仓系统及方法,进行了详细介绍。以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The above is a detailed introduction to a multifunctional sample chamber system and method for an electron microscope provided in the embodiment of the present application. The description of the above embodiment is only used to help understand the method and its core idea of the present application; at the same time, for a person skilled in the art, according to the idea of the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as limiting the present application.
如在说明书及权利要求书当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求书并不以名称的差异作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求书当中所提及的“包含”、“包括”为一开放式用语,故应解释成“包含/包括但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。说明书后续描述为实施本申请的较佳实施方式,然所述描述乃以说明本申请的一般原则为目的,并非用以限定本申请的范围。本申请的保护范围当视所附权利要求书所界定者为准。For example, certain words are used in the description and claims to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and the claims do not use differences in names as a means to distinguish components; rather, differences in functions of the components serve as a criterion for distinction. For example, the words "include" and "include" mentioned in the entire description and claims are open-ended terms, so they should be interpreted as "includes/includes but is not limited to." "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect. The following descriptions of the specification are preferred implementation modes for implementing the present application. However, the descriptions are for the purpose of illustrating the general principles of the present application and are not intended to limit the scope of the present application. The scope of protection of this application shall be determined by the appended claims.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的商品或者系统中还存在另外的相同要素。It should also be noted that the terms "includes", "includes" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a good or system including a list of elements includes not only those elements but also those not expressly listed other elements, or elements inherent to the product or system. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of other identical elements in the goods or systems that include the stated element.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this article is only an association relationship describing related objects, indicating that there can be three relationships, for example, A and/or B, which can mean: A alone exists, and A and A exist simultaneously. B, there are three situations of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
上述说明示出并描述了本申请的若干优选实施例,但如前所述,应当理解本申请并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述申请构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本申请的精神和范围,则都应在本申请所附权利要求书的保护范围内。The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Other combinations, modifications and environments, and can be modified through the above teachings or technology or knowledge in related fields within the scope of the application concept described herein. Any modifications and changes made by those skilled in the art that do not deviate from the spirit and scope of this application shall be within the protection scope of the appended claims of this application.

Claims (10)

  1. 一种适用于电子显微镜的多功能样品仓系统,其特征在于, 所述多功能样品仓系统包括仿真模拟结构,所述仿真模拟结构设置在扫描电子显微镜腔室内,且所述仿真模拟结构内部腔室与扫描电镜真空腔室隔绝,通过调节仿真模拟结构内部腔室的模拟环境,并对较大尺寸材料样品进行载荷,在不接触较大尺寸材料样品情况下通过移动对样品实时动态的原位观察和数据采集,达到较大尺寸材料样品的性质变化全过程检测。A multifunctional sample compartment system suitable for electron microscopes, characterized in that the multifunctional sample compartment system includes a simulation structure, the simulation structure is arranged in a scanning electron microscope chamber, and the simulation structure has an internal cavity The chamber is isolated from the vacuum chamber of the scanning electron microscope. By adjusting the simulation environment of the internal chamber of the simulation simulation structure and loading the larger material sample, the sample can be moved in real-time and dynamically in situ without contacting the larger material sample. Observation and data collection enable the entire process of detecting property changes of larger material samples.
  2. 根据权利要求1所述的多功能样品仓系统,其特征在于,所述仿真模拟结构包括主体、样品台组件、电子透过观察窗口、数据采集单元和加热单元;The multifunctional sample warehouse system according to claim 1, characterized in that the simulation structure includes a main body, a sample stage assembly, an electron transmission observation window, a data acquisition unit and a heating unit;
    所述电子透过观察窗口,用于使电子束进入主体内部,同时实现对主体内样品的性质变化全过程观察;The electrons pass through the observation window to allow the electron beam to enter the interior of the body, and at the same time realize the entire process of observing the property changes of the sample in the body;
    所述样品台组件,用于放置样品,并对样品进行移动;The sample stage assembly is used to place the sample and move the sample;
    所述加热单元,用于对待测样品进行加热,同时起到调节主体内部温度的作用;The heating unit is used to heat the sample to be measured and also regulates the internal temperature of the body;
    所述数据采集单元,用于采集整个模拟过程中的试验数据;The data acquisition unit is used to collect test data during the entire simulation process;
    所述主体,用于提供密闭的试验空间;The main body is used to provide a sealed test space;
    其中,所述主体的一端设有仓门,另一端的侧壁上设有进气口、出气口、进水口和出水口;Wherein, one end of the main body is provided with a warehouse door, and the side wall of the other end is provided with an air inlet, an air outlet, a water inlet and a water outlet;
    所述电子透过观察窗口设置在所述主体顶部的中心位置,所述样品台组件设置在所述主体内部的中心位置,所述进水口和出水口通过管路与所述样品台组件连接;The electron transmission observation window is arranged at a central position on the top of the main body, the sample stage assembly is arranged at a central position inside the main body, and the water inlet and outlet are connected to the sample stage assembly through pipelines;
    所述加热单元设置在所述主体内部,并与所述样品台组件连接。The heating unit is disposed inside the main body and connected to the sample stage assembly.
  3. 根据权利要求2所述的多功能样品仓系统,其特征在于,所述多功能样品仓结构还包括:馈通和辅助单元;The multifunctional sample bin system according to claim 2, wherein the multifunctional sample bin structure further includes: feedthrough and auxiliary units;
    所述馈通,用于在特定环境中将电能输送到主体内部的馈通;The feedthrough is used to transmit electrical energy to the inside of the main body in a specific environment;
    所述辅助单元,用于将各种气体送入主体内部,或对主体内部进行抽真空;The auxiliary unit is used to send various gases into the interior of the main body, or to evacuate the interior of the main body;
    所述馈通设置在所述主体一侧的侧壁上;The feedthrough is provided on a side wall on one side of the main body;
    所述辅助单元分别与所述进气口和出气口连接。The auxiliary unit is connected to the air inlet and the air outlet respectively.
  4. 根据权利要求2所述的多功能样品仓系统,其特征在于,所述多功能样品仓结构还包括:压差光栅组件,用于对进入主体内的电子束进行调整;The multifunctional sample chamber system according to claim 2, wherein the multifunctional sample chamber structure further includes: a differential pressure grating assembly for adjusting the electron beam entering the main body;
    所述压差光栅组件包括第一光栅、第二光栅和抽气管;The differential pressure grating assembly includes a first grating, a second grating and an air extraction tube;
    其中,所述第二光栅设置在所述电子透过观察窗口上,且所述第二光栅的两端与所述主体固接,所述第一光栅设置在所述第二光栅的上端,使第一光栅和第二光栅之间形成空腔结构,所述抽气管与所述空腔结构内部联通;Wherein, the second grating is disposed on the electron transmission observation window, and both ends of the second grating are fixedly connected to the main body, and the first grating is disposed on the upper end of the second grating, so that A cavity structure is formed between the first grating and the second grating, and the air extraction pipe is internally connected to the cavity structure;
    所述第一光栅和第二光栅的中心位置均设有用于电子束穿过,以及起到会聚电子束的作用的通孔。The first grating and the second grating are both provided with through holes at their center for electron beams to pass through and for converging the electron beams.
  5. 根据权利要求4所述的多功能样品仓结构,其特征在于,所述第二光栅上的通孔的直径小于所述第一光栅上的通孔的直径。The multifunctional sample compartment structure according to claim 4, wherein the diameter of the through hole on the second grating is smaller than the diameter of the through hole on the first grating.
  6. 根据权利要求2所述的多功能样品仓系统,其特征在于,所述数据采集单元包括BSE电子探测器、EDS电子探测器、CL荧光、EDS和EBSD;The multifunctional sample warehouse system according to claim 2, characterized in that the data collection unit includes BSE electronic detector, EDS electronic detector, CL fluorescence, EDS and EBSD;
    所述加热单元为偏置电压模块;The heating unit is a bias voltage module;
    所述主体与所述仓门之间设有密封条。A sealing strip is provided between the main body and the door.
  7. 根据权利要求2所述的多功能样品仓系统,其特征在于,所述样品台组件包括拉伸单元、支撑座结构和采用帕尔贴原理做成的冷却和加热台样品台;The multifunctional sample bin system according to claim 2, wherein the sample stage assembly includes a stretching unit, a support structure and a cooling and heating stage sample stage made of the Peltier principle;
    其中,所述拉伸单元设置在所述采用帕尔贴原理做成的冷却和加热台样品台的上端面上,所述采用帕尔贴原理做成的冷却和加热台样品台设置在所述支撑座结构上;Wherein, the stretching unit is arranged on the upper end surface of the cooling and heating stage sample stage made of Peltier principle, and the cooling and heating stage sample stage made of Peltier principle is arranged on the On the support base structure;
    所述采用帕尔贴原理做成的冷却和加热台样品台在高真空模式下最宽的温度为-50℃-70℃,温控精度为±1.2℃,温度稳定性为±0.2℃,冷却介质为蒸馏水或去离子水。The cooling and heating stage sample stage made of the Peltier principle has a widest temperature range of -50°C to 70°C in high vacuum mode, a temperature control accuracy of ±1.2°C, a temperature stability of ±0.2°C, and a cooling The medium is distilled or deionized water.
  8. 根据权利要求7所述的多功能样品仓系统,其特征在于,所述支撑座结构包括底座、导轨、升降机构和驱动电机;The multifunctional sample chamber system according to claim 7, wherein the support base structure includes a base, a guide rail, a lifting mechanism and a driving motor;
    其中,所述底座通过导轨设置在所述主体内部的底板上,所述升降机构设置在所述底座上,所述驱动电机设置在所述底座内部。Wherein, the base is arranged on the bottom plate inside the main body through guide rails, the lifting mechanism is arranged on the base, and the driving motor is arranged inside the base.
  9. 根据权利要求7所述的多功能样品仓系统,其特征在于,所述支撑座结构为马达台组件,所述马达台组件设于所述主体内部的底板上,所述冷却和加热台样品台固定设于所述马达台组件顶部,并在所述马达台组件作用下沿X向和/或Y向移动。The multifunctional sample compartment system according to claim 7, characterized in that the support base structure is a motor stage assembly, the motor stage assembly is located on the bottom plate inside the main body, and the cooling and heating stage sample stage It is fixed on the top of the motor table assembly and moves along the X direction and/or Y direction under the action of the motor table assembly.
  10.  10.一种采用如权利要求2-9任意一项所述的多功能样品仓系统进行仿真环境测试的方法,其特征在于,所述方法具体包括以下步骤:10. A method for conducting simulation environment testing using the multifunctional sample warehouse system as claimed in any one of claims 2 to 9, characterized in that the method specifically includes the following steps:
    S1)将待测试样品置于主体内部的样品台组件上;S1) placing the sample to be tested on the sample stage assembly inside the main body;
    S2)调整样品台组件位置,使加载轴线与待测试样品轴线重合,同时启动加热单元和辅助单元调节主体内部的温度和湿度,模拟待测试样品的真实使用环境;S2) Adjust the position of the sample stage assembly so that the loading axis coincides with the axis of the sample to be tested, and at the same time start the heating unit and auxiliary unit to adjust the temperature and humidity inside the body to simulate the real use environment of the sample to be tested;
    S3)通过样品台组件对待测试样品缓慢施加载荷,在负载平稳增加下发生变形直至断裂,实时对试验过的数据进行采集,即完成对待测试样品的仿真测试,最终得到待测试样品在真实环境中的强度指标、塑性指标、以及断裂过程中的微观数据。S3) Slowly apply load to the sample to be tested through the sample stage assembly, and deform until it breaks under the steady increase of load. The tested data is collected in real time, that is, the simulation test of the sample to be tested is completed, and finally the sample to be tested is obtained in the real environment. Strength indicators, plasticity indicators, and microscopic data during the fracture process.
PCT/CN2023/096376 2022-09-21 2023-05-25 Multi-functional sample chamber system applicable to electron microscope, and simulation method WO2024060658A1 (en)

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CN202222501456.9U CN218331313U (en) 2022-09-21 2022-09-21 Gas-solid reaction observation device
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CN202223140262.7 2022-11-25
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