WO2024060535A1 - Hydraulic screening device for low-density-difference composite powder biological carrier particles - Google Patents
Hydraulic screening device for low-density-difference composite powder biological carrier particles Download PDFInfo
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- WO2024060535A1 WO2024060535A1 PCT/CN2023/081593 CN2023081593W WO2024060535A1 WO 2024060535 A1 WO2024060535 A1 WO 2024060535A1 CN 2023081593 W CN2023081593 W CN 2023081593W WO 2024060535 A1 WO2024060535 A1 WO 2024060535A1
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- 239000002131 composite material Substances 0.000 title claims abstract description 70
- 238000012216 screening Methods 0.000 title claims abstract description 36
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
- B04C5/081—Shapes or dimensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/02—Construction of inlets by which the vortex flow is generated, e.g. tangential admission, the fluid flow being forced to follow a downward path by spirally wound bulkheads, or with slightly downwardly-directed tangential admission
- B04C5/04—Tangential inlets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
- B04C5/107—Cores; Devices for inducing an air-core in hydrocyclones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/12—Construction of the overflow ducting, e.g. diffusing or spiral exits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/12—Construction of the overflow ducting, e.g. diffusing or spiral exits
- B04C5/13—Construction of the overflow ducting, e.g. diffusing or spiral exits formed as a vortex finder and extending into the vortex chamber; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/14—Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
- B04C2009/007—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with internal rotors, e.g. impeller, ventilator, fan, blower, pump
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Definitions
- the invention relates to the technical field of sewage treatment, and in particular to a hydraulic screening device for low density difference composite powder biological carrier particles.
- Hydraulic cyclone is a widely used separation equipment for liquid heterogeneous mixtures. Its basic principle is to centrifuge two-phase or multi-phase mixtures such as liquid-liquid, liquid-solid, liquid-gas with a certain density difference. separation under action.
- the main body of the current equipment generally consists of five parts: a feed pipe, a cylindrical section, a conical section, an overflow section and an underflow pipe. Cyclone separation technology has the advantages of high separation efficiency, convenient operation, simple process, compact structure, small equipment size, small footprint, easy to realize continuous operation and automatic control, etc.
- cyclone separation technology has developed from being only used for mineral processing to now being widely used in chemical industry, petroleum, powder engineering, metal processing, food, water treatment and other fields at home and abroad.
- hydrocyclones have been used to some extent in activated sludge cyclone carbon release, separation of fine inorganic sand in sewage treatment plants, and aerobic granular sludge recovery.
- the composite powder biological carrier particles In order to realize the double mud age of the biochemical system and achieve the simultaneous nitrogen and phosphorus removal effect, the composite powder biological carrier particles must be separated from the biofloc. The separated composite powder biological carrier particles are recycled and the bioflocs are used as residual waste. Mud discharge. Currently, the most feasible separation solution is to use the hydrocyclone method. There are the following technical difficulties in achieving this goal:
- the density difference between the composite powder biological carrier particles and the biological floc is small.
- the measured density difference between the composite powder biological carrier particles and the biological floc is only 0.07 ⁇ 0.15g/cm 3 , which is smaller than the 0.2g/cm 3 density difference between oil and water. It is The second main difficulty in using hydrocyclone to separate the two.
- the present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a hydraulic screening device for low density difference composite powder biological carrier particles, which can significantly improve the screening efficiency of low density difference composite powder biological carrier particles.
- a low-density composite powder biological carrier particle hydraulic screening device comprises: a feed pipe system, a cylindrical section, a semi-ellipsoidal section, a conical surface section, an overflow pipe system and a passive impeller;
- the feed pipe is connected to the outer wall section of the cylindrical section, a top cover is provided on the top of the cylindrical section, and the bottom is connected to the semi-ellipsoidal section, and the bottom of the semi-ellipsoidal section is connected to the conical surface section;
- the overflow pipe system is fixedly installed in the center of the top cover on the upper part of the cylindrical section.
- the overflow pipe system is equipped with a lower insertion pipe and an upper nozzle.
- the upper nozzle is higher than the top cover and is used to communicate with the external mud discharge system.
- the lower insertion tube is located on the central axis of the cylindrical section and the semi-ellipsoid section, and the passive impeller is provided on the outside of the lower insertion tube.
- the feed pipe system includes a feed pipe, a square-to-round transition pipe and a shrink pipe;
- the feed nozzle is a nozzle with a circular standard flange for connecting to an external feed system.
- the circular interface of the water outlet end of the feed nozzle is consistent with the caliber of the round end of the square-to-round adapter pipe and is connected to each other.
- the other end of the square-to-circle adapter pipe is a square port, its cross-sectional area is equal to or smaller than its round port end, and is consistent with the caliber of the square port of the shrink tube but connected
- the shrink tube is a rectangular tapered tube, through
- the water cross section is a gradually shrinking arc-shaped flow channel structure.
- the feed pipe system of the present invention adopts a square-to-circular adapter pipe and a shrink pipe.
- the setting of the square-to-circle transfer pipe facilitates the connection between pipelines, and at the same time can effectively reduce the resistance loss in the water inlet section and reduce energy consumption;
- the shrink pipe adopts a uniformly reduced water cross-section and is connected tangentially with the straight pipe to accelerate the inlet flow rate, and then Increase the tangential swirl speed, increase the radial migration force in the device to promote the separation of two-phase media, and improve the separation efficiency of composite powder bio-carrier particles and bio-flocs.
- the present invention establishes a mathematical model of hydraulic sieving through the calculation of fine intermolecular forces; and conducts verification of orthogonal experiments on the screening and recovery of composite powder biological carrier particles and biological flocs through the 3D printing model of the inner cavity structure size obtained from the research.
- the turbulent flow functional area of the present invention uses a cylindrical segment and a semi-ellipsoid segment structure to replace the traditional cylindrical structure, so that the connection port between the semi-ellipsoid segment and the conical surface segment can be in a tangent and continuous state of curvature, that is, the inner cavity of the semi-ellipsoid segment
- the inner cavity surface of curved surface and conical surface section is a continuous smooth surface.
- the fluid flows smoothly from the semi-ellipsoid section to the conical section under the action of swirling flow and gravity.
- the flow pattern is Stable and small resistance loss.
- the present invention sets passive impellers in the cylindrical section and the semi-ellipsoid section, which rotates under the push of the imported mixed liquid.
- the denser composite powder biological carrier particles are pushed to the outer wall and separation area of the device under the spin of the impeller.
- the lighter density biofloc enters the central air column and is discharged through the overflow section, synchronously reducing the short flow and achieving a rectification effect, which strengthens the separation effect of the composite powder biocarrier particles and biofloc, and inhibits the separation of the separated composite powder.
- the biological carrier particles and biological flocs are back-mixed, which improves the screening efficiency; at the same time, the adhesion force between the attached and growing microorganisms based on the composite powder biological carrier particles is greater than the binding force between the suspended growth biological flocs, and the setting of the passive impeller can
- the size of the vortex in the swirl center is controlled within a small range to reduce the shear force of the water flow in the center, so that it can meet the separation conditions of the composite powder biological carrier particles and the biological floc particles without destroying the composite powder biological carrier particles. Adhesive structures between microorganisms on surfaces.
- the outer plate of the flow channel of the shrink tube has an arc structure, and its radius of curvature is D 5 /2.
- the radius of the cylindrical section is D 4 /2.
- the inner plate of the flow channel and the arc surface of the semi-elliptical segment are connected vertically and tangentially on the left side.
- the water passing section of the flow channel of the shrink tube gradually shrinks from the square inlet at the upper end to the narrow one at the lower end.
- Square outlet, the pipe height of the shrink tube is H 1 , H 1 remains unchanged, the upper port width of the shrink tube is B 1 , B 1 is 0.2-0.25 times of D 4 , and the cross-sectional width of the shrink tube is B 2 and B 2 /H 1 are 0.25 to 0.45.
- the cylindrical section has a straight wall structure, D 4 is 120 to 300 mm, the height of the cylindrical section is L 1 , and L 1 is 1.0 to 1.2 times H 1 ;
- the inner cavity curved surface of the segment is a curved surface of revolution formed by rotating 360° around the central axis of the semi-ellipsoid segment with the edge segment of the semi-ellipsoid segment as the generatrix.
- the upper end of the semi-ellipsoid segment is in contact with the cylindrical segment.
- the lower end is vertically docked, and the lower end of the semi-ellipsoid segment is docked with the conical surface segment.
- the diameter of the docking point is the same, the diameter of the docking point is D 1 , and D 1 /D 4 is 0.4 to 0.6.
- the upper end of the semi-ellipsoid segment is vertical, so The tangent angle of the lower end of the semi-ellipsoid section is 6° to 15°, the vertical height is L 2 , and L 2 is 120 to 300 mm.
- the cone curved surface segment is an inverted elliptical curved surface, that is, a curved surface of revolution that forms an internal cavity after rotating 360° around the central axis of the device with the edge of the cone curved surface segment as a generatrix.
- the upper end of the curved surface segment is docked with the semi-ellipsoid segment, and the connection between the two is in a tangent and continuous state of curvature.
- the tangential shrinkage angle of the connection is ⁇ 1 , and ⁇ 1 is 12° to 30°; the lower end of the conical surface segment is Underflow port, the diameter of the underflow port is 20-35mm, the contraction angle of the underflow port is ⁇ 2 , ⁇ 2 is 4°-10°; the height of the conical surface segment is L 3 , L 3 is 1000-1000 1500mm.
- the angle between the tangent lines of the upper end of the conical surface segment is 6° ⁇ 15°.
- the insertion depth of the lower insertion tube is H 2
- H 2 is 0.4 to 0.7 times the sum of L 1 and L 2 .
- the passive impeller includes a blade assembly, a fixed disk and a hollow shaft, the hollow shaft is sleeved on the lower insertion tube, the blade assembly includes a sleeve and a plurality of blades, all The blade ring is arranged outside the sleeve, the length direction of the blade is arranged along the axial direction of the sleeve, and the sleeve is fixed on the hollow shaft through the fixing plate.
- the curvature of the outer edge of the blade is consistent with the curvature of the semi-ellipsoid segment, and the vertical distance from the bottom end of the blade to the entrance of the lower insertion tube is H 3 , H 3 It is 0.4 ⁇ 0.6 times of L2 .
- Figure 1 is a schematic structural diagram of a hydraulic screening device for low-density difference composite powder biological carrier particles according to an embodiment of the present invention
- Figure 2 is a top cross-sectional view of a hydraulic screening device for low-density difference composite powder biological carrier particles according to an embodiment of the present invention
- Figure 3 is a schematic structural diagram of the edge line of the semi-ellipsoid segment of the present invention.
- Figure 4 is a schematic structural diagram of the edge line of the conical surface segment of the present invention.
- Figure 5 is a schematic diagram of the assembly of the passive impeller
- FIG6 is a perspective view of a feed pipe
- FIG. 7 is a cross-sectional view of the feed pipe.
- Feed pipe system 610 feed pipe 611; square-to-circle adapter pipe 612; shrink tube 613; outer wall plate 614; inner wall plate 615; cylindrical section 620; cylindrical section shell edge 621; top cover 622; semi-ellipsoid Section 630; semi-ellipsoid section edge 631; connection port 632; conical surface section 640; conical surface section edge 641; bottom flow port 642; overflow piping system 650; upper connecting tube 651; lower insertion tube 652; passive impeller 660; blade assembly into 661; fixed plate 662; hollow shaft 663.
- the present invention discloses a low density difference composite powder biological carrier particle hydraulic screening device, including:
- the feed pipe system 610 As shown in Figures 1 and 2, the feed pipe system 610, the cylindrical section 620, the semi-ellipsoid section 630, the conical surface section 640, the overflow pipe system 650 and the passive impeller 660; the feed pipe system 610 is located at the upper part of the device and is connected with the cylindrical section.
- the outer walls of the segments 620 are connected in cross section.
- a top cover 622 is provided above the cylindrical segment 620, and is connected to the semi-ellipsoid segment 630 below.
- the lower part of the semi-ellipsoid segment 630 is connected to the conical surface segment 640.
- the overflow pipe system 650 is fixedly installed in the center of the top cover of the upper part of the cylindrical section 620.
- the upper nozzle 651 is higher than the top cover 622 and is connected to the external mud discharge system.
- the lower insertion pipe 652 is located in the center of the cylindrical section 620 and the semi-ellipsoid section 630. position, and a passive impeller 660 is provided on the outside.
- the feed pipe system 610 includes a feed pipe 611 , a square-to-circle adapter pipe 612 and a shrink pipe 613 .
- the feed nozzle 611 is a nozzle with a circular standard flange and is connected to the external feeding system.
- the circular interface at the outlet end of the feed nozzle 611 is consistent with the caliber of the round end of the square-to-round adapter pipe 612 and connected.
- the shrinking tube 613 is a rectangular shrinking tube, and the water cross-section is a gradually shrinking arc-shaped flow channel structure.
- the inner plate of the flow channel is a straight plate structure, and is vertically tangential to the arc surface of the semi-ellipsoid section on the left connection. The water cross-section of the flow channel gradually shrinks from the square inlet at the upper end to the narrow square outlet at the lower end.
- the pipe height H 1 of the shrink tube 613 remains unchanged, B 1 is 0.2-0.25 times the diameter D 4 of the cylindrical section 620, and the cross-section width of the outlet end is
- B 2 /H 1 is generally 0.25 ⁇ 0.45, and the outlet flow rate should be controlled at 3 ⁇ 6m/s.
- the cylindrical section 620 has a straight wall structure, and the diameter D 4 is generally 120 to 300 mm.
- the height L 1 of the cylindrical section 620 is 1.0 to 1.2 times the pipe height H 1 of the shrink tube 613 .
- the inner cavity curved surface of the semi-ellipsoid section 630 is a curved surface of revolution formed by rotating 360° around the central axis of the device with the side line 631 of the semi-ellipsoid section as the bus line.
- the upper end of the semi-ellipsoid section 630 is vertically connected to the lower end of the cylindrical section 620, and the lower part is connected to the conical surface.
- Segments 640 are butt-jointed, the connecting port 632 has the same diameter, and the diameter D 1 of the lower end of the semi-ellipsoid segment 630 is the same as that of the cylindrical segment.
- the 620 diameter D 4 ratio should be 0.4 to 0.6.
- the upper end is vertical and the lower end has a tangent angle of 6°. ⁇ 15°, the vertical height should be 120 ⁇ 300mm.
- the cone surface segment 640 is an inverted elliptical surface, that is, the cone surface segment edge 641 is used as the busbar and is rotated 360° around the central axis of the device to form a revolution surface of the internal cavity.
- the upper end of the cone surface segment 640 is connected to the semi-ellipsoid segment 630.
- the connecting port 632 is in a tangent and continuous state of curvature, and the tangential shrinkage angle ⁇ 1 of the connecting port 632 is preferably 12° to 30°; the lower end of the conical surface section 640 is the bottom flow port 642, and the outlet diameter is preferably 20 to 35 mm, and the outlet shrinkage angle ⁇ 2 is 4° ⁇ 10°; the height of the conical surface section 640 should be 1000 ⁇ 1500mm.
- the conic surface segment edge 641 is an ellipse long half-moment
- the upper end tangent angle is 6° to 15°. .
- the mixed liquid of composite powder biological carrier particles and biological floc in the sewage treatment biochemical system with a concentration less than 15g/L and a density difference of 0.07 ⁇ 0.15g/ cm3 is discharged from the feed material under the action of the pump.
- the mixed material entering the cylindrical section 620 separates the composite powder biological carrier particles from the biological floc under the action of turbulence and water flow shear force.
- the denser composite powder biological carrier particles will be enriched on the tube wall under the action of cyclone, and flow into the conical surface section along the tube wall under the action of gravity. 640 in.
- the lighter-density bioflocs are enriched at the outer edge of the air column, forming a transition zone between the tube wall and the air column.
- the composite powder biological carrier particles with higher density are recovered from the underflow port 642 under the action of gravity and centrifugal force, and returned to the biochemical system.
- the lighter density biological floc and sewage spiral upward, are discharged from the overflow pipe system 650, and enter the sludge discharge system.
- the low-density-difference composite powder biological carrier particle hydraulic screening device of the present invention is suitable for screening and recovering a mixed liquid containing composite powder biological carrier particles and biological floc with a concentration of less than 15 g/L.
- concentration is higher than 15g/L, the "crowding effect" produced by the composite powder bio-carrier particles and bio-flocs in the cylindrical section 620 and the semi-ellipsoid section 630 is significantly enhanced, resulting in unsatisfactory separation of the composite powder bio-carrier particles and bio-flocs. .
- the cylinder The diameter and length of the section 620, the semi-ellipsoid section 630, the conical surface section 640, the shrinkage ratio of the feed pipe system 610 and the insertion depth of the lower insertion pipe 652 of the overflow pipe system 650 can be set and adjusted to realize the composite
- the screening efficiency of powdered biological carrier particles reaches 80% to 90%, as shown in Table 1:
- Table 1 Comparison table of the sieving efficiency of the hydraulic sieving device for low-density difference composite powder biological carrier particles of the present invention after optimizing the functional partitions and inner cavity structure and the size of the inner cavity structure other than the size of the inner cavity structure
- the low density difference composite powder biological carrier particle hydraulic screening device of the present invention can separate the composite powder biological carrier particles and biological flocs with a density difference of only 0.07-0.15g/ cm3 , and the composite powder biological carrier particles The screening efficiency can reach 80% to 90%. Putting the screened composite powder biological carrier particles back into the sewage treatment tank can stabilize the content of the composite powder biological carrier during the sewage treatment process and reduce the dosage of powder biological carrier, which has significant economic value.
- the cone section of the traditional hydraulic cyclone adopts a double-cone section straight cone design, and there is a mutation point between the two cone sections.
- the reaction force will push the material obliquely upward toward the air column.
- the lighter-density biological flocs will migrate toward the air column, and the higher-density composite powder biological carrier particles will migrate downward under the action of centrifugal force and gravity.
- There is a mutation point in the double cone section which causes the fluid flow pattern to become unstable and the force direction of the fluid to change.
- the force on the light material in the small cone section tends to be horizontal, which is not enough to offset the gravity effect, and will escape to the bottom flow port 642, resulting in The separation efficiency decreases; in addition, the existence of mutation points causes the fluid head loss to increase and energy consumption to increase.
- connection port 632 between the semi-ellipsoid section 630 and the conical surface section 640 can be in a tangent and continuous state of curvature, that is, the inner cavity surface of the semi-ellipsoid section 630 and the inner cavity surface of the conical surface section 640 can be realized
- the cavity surface is a continuous smooth surface, and the fluid flows smoothly from the semi-ellipsoid section to the cone section under the action of centrifugal force and gravity. The flow pattern is stable and the head loss is small.
- a passive impeller 660 is also included.
- the passive impeller 660 is arranged in the cylindrical section 620 and the semi-ellipsoid section 630.
- the passive impeller 660 includes a blade assembly 661, a fixed disk 662 and a hollow shaft 663.
- the hollow shaft 663 is rotatably installed on the lower insertion pipe 652 of the overflow piping system 650.
- the blade assembly 661 includes a sleeve and multiple blades. The multiple blades are ring-mounted outside the sleeve, and the blades are arranged along the axial direction of the sleeve.
- the sleeve is fixed on the hollow shaft 663 through the fixed plate 662.
- the curvature of the outer edge of the blade is consistent with the curvature of the semi-ellipsoid section.
- the height H3 of the blade below the overflow pipe opening should be 0.4 to 0.6 of the height L2 of the semi-ellipsoid section 630. times.
- a passive impeller 660 is provided on the cylindrical section 620 and the semi-ellipsoid section 630.
- the passive impeller 660 rotates under the impetus of the inlet mixed liquid, and the denser composite powder biological carrier particles are pushed to the separation zone under the spin of the impeller.
- the lighter biofloc enters the central air column and is discharged from the upper nozzle 651 of the overflow piping system, reducing the short flow in the cylindrical section 620 and the semi-elliptical section 630, achieving a rectification effect, and strengthening the interaction between the composite powder biological carrier particles and
- the separation effect of the biofloc suppresses the back-mixing of the separated composite powder biocarrier particles and the biofloc, thereby improving the screening efficiency; at the same time, the setting of the passive impeller 660 can control the vortex scale at the center of the semi-ellipsoid section 630 to a relatively small size.
- the passive impeller 660 is composed of a blade assembly 661, a fixed disk 662 and a hollow shaft 663.
- the hollow shaft 663 is rotatably installed on the lower insertion pipe 652 of the overflow piping system 650.
- the blade assembly 661 is clamped and fixed on the hollow shaft 663 through the fixed plate 662.
- the impeller 660 when sewage flows from the feed pipe system 610 into the cylindrical section 620, the water flow will push the impeller to rotate.
- the passive impeller 660 When the material flows through the passive impeller 660, the denser composite powder biological carrier particles will migrate to the side wall under the action of self-rotation. , the lighter-density materials migrate to the central area, strengthening the separation of the composite powder biological carrier particles and the biological floc particles; the blades of the passive impeller 660 are enclosed in a cone shape, which can accelerate the enrichment of the denser composite powder biological carrier particles and improve Separation efficiency and reduced energy consumption.
- the setting of the passive impeller 660 can control the size of the vortex in the center of the semi-ellipsoid section 630 to a smaller range, reduce the velocity gradient of the fluid in the center, thereby reducing the shearing effect of the water flow in the center, so that it can meet the requirements of the composite powder. While the biological carrier particles are separated from the biological floc particles, the adhesion structure between microorganisms on the surface of the composite powder biological carrier particles is not destroyed.
- the height H 2 of the lower insertion pipe 652 of the overflow piping system 650 is preferably 0.4 to 0.7 times the sum of the height L 1 of the cylindrical section 620 and the height L 2 of the semi-ellipsoid section 630 .
- a passive impeller 660 is provided. Driven by the material jet at the inlet of the feed pipe system 610, the blade assembly 661 drives the hollow shaft 663 to rotate regularly. Under the push of the blades, the composite biological carrier particle material is pushed outside the blades. The wall is enriched to reduce the loss from the overflow section, while reducing the short flow and improving the screening efficiency.
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Abstract
A hydraulic screening device for low-density-difference composite powder biological carrier particles, comprising: a feeding pipe system (610), a cylindrical section (620), a semi-ellipsoid section (630), a conical curved surface section (640), an overflow pipe system (650), and a driven impeller (660). The feeding pipe system (610) is connected to the tangent plane of the outer wall of the cylindrical section (620), a top cover (622) is arranged above the cylindrical section (620), the lower portion of the cylindrical section (620) is in butt joint with the semi-ellipsoid section (630), and the lower portion of the semi-ellipsoid section (630) is in butt joint with the conical curved surface section (640); the overflow pipe system (650) is fixedly mounted in the center of the top cover (622) of the cylindrical section (620), and is provided with a lower inserting pipe (652) and an upper connecting pipe (651), wherein the upper connecting pipe (651) is higher than the top cover (622) and configured to be connected to an external sludge discharging system, the lower inserting pipe (652) is located on the central axis of the cylindrical section (620) and the semi-ellipsoid section (630), and the driven impeller (660) is arranged on the outer side of the lower inserting pipe (652).
Description
本发明涉及污水处理技术领域,特别涉及一种低密度差复合粉末生物载体颗粒水力筛分装置。The invention relates to the technical field of sewage treatment, and in particular to a hydraulic screening device for low density difference composite powder biological carrier particles.
水力旋分器是一种应用非常广泛的液体非均相混合物的分离设备,其基本原理是将具有一定密度差的液~液、液~固、液~气等两相或多相混合物在离心作用下进行分离。目前的设备主体一般由进料管、圆柱段、圆锥段、溢流段和底流管五部分组成。旋流分离技术具有分离效率高、操作方便、工艺简单、结构紧凑、设备体积小、占地少、易于实现连续化操作及自动控制等优点。基于以上优势,旋流分离技术从最初的仅用于选矿,发展到目前在国内外的化工、石油、粉末工程、金属加工、食品、水处理等领域广泛应用。在水处理领域,水力旋流器在活性污泥旋流释碳、污水处理厂细无机砂的分离以及好氧颗粒污泥回收等方面得到一定的应用。Hydraulic cyclone is a widely used separation equipment for liquid heterogeneous mixtures. Its basic principle is to centrifuge two-phase or multi-phase mixtures such as liquid-liquid, liquid-solid, liquid-gas with a certain density difference. separation under action. The main body of the current equipment generally consists of five parts: a feed pipe, a cylindrical section, a conical section, an overflow section and an underflow pipe. Cyclone separation technology has the advantages of high separation efficiency, convenient operation, simple process, compact structure, small equipment size, small footprint, easy to realize continuous operation and automatic control, etc. Based on the above advantages, cyclone separation technology has developed from being only used for mineral processing to now being widely used in chemical industry, petroleum, powder engineering, metal processing, food, water treatment and other fields at home and abroad. In the field of water treatment, hydrocyclones have been used to some extent in activated sludge cyclone carbon release, separation of fine inorganic sand in sewage treatment plants, and aerobic granular sludge recovery.
城镇污水处理过程中,通过在活性污泥系统中投加当量粒径在10~75μm的硅藻土、沸石、活性炭、凹凸棒土、膨润土、珍珠岩、铁碳粉末、火山岩、生物炭、蛭石等粉末载体,诱导形成以粉末载体为核心、被黏附力较大的微生物包裹的复合粉末生物载体颗粒,分离目标粒径分布在25~100μm,与悬浮生长微生物在粘液、胞外聚合物作用下形成的结合力较弱的生物絮体,构成“双泥”共生的污水生化处理微生物系统。为实现该生化系统的双泥龄,达到同步脱氮除磷效果,必须将复合粉末生物载体颗粒与生物絮体分离,其中被分离出来的复合粉末生物载体颗粒循环利用,生物絮体作剩余污泥排放。目前,最可行的分离方案是采用水力旋流方法,实现该目标存在以下技术难点:In the process of urban sewage treatment, diatomite, zeolite, activated carbon, attapulgite, bentonite, perlite, iron-carbon powder, volcanic rock, biochar, Powder carriers such as vermiculite induce the formation of composite powder biological carrier particles with the powder carrier as the core and wrapped by microorganisms with strong adhesion. The separation target particle size is distributed between 25 and 100 μm, and the suspended growth microorganisms are in mucus and extracellular polymers. The biological flocs with weak binding force formed under the action constitute a "double mud" symbiotic sewage biochemical treatment microbial system. In order to realize the double mud age of the biochemical system and achieve the simultaneous nitrogen and phosphorus removal effect, the composite powder biological carrier particles must be separated from the biofloc. The separated composite powder biological carrier particles are recycled and the bioflocs are used as residual waste. Mud discharge. Currently, the most feasible separation solution is to use the hydrocyclone method. There are the following technical difficulties in achieving this goal:
(1)复合粉末生物载体颗粒的当量粒径小,提高筛分效率是采用水力旋流法的主要难点之一。(1) The equivalent particle size of the composite powder biological carrier particles is small, and improving the screening efficiency is one of the main difficulties in using the hydrocyclone method.
(2)复合粉末生物载体颗粒与生物絮体密度差小,实测复合粉末生物载体颗粒与生物絮体的密度差仅为0.07~0.15g/cm3,小于油水密度差0.2g/cm3,是采用水力旋流将两者分离的主要难点之二。(2) The density difference between the composite powder biological carrier particles and the biological floc is small. The measured density difference between the composite powder biological carrier particles and the biological floc is only 0.07~0.15g/cm 3 , which is smaller than the 0.2g/cm 3 density difference between oil and water. It is The second main difficulty in using hydrocyclone to separate the two.
(3)与目前分离微小无机质颗粒及单一物料不同,复合粉末生物载体颗粒与生物絮体之间存在作用力的结合,不是简单的混合,在分离过程中需要将复合粉末生物载体颗粒与生物
絮体分离,必须克服这些作用力,是采用水力旋流将两者分离的主要难点之三。(3) Different from the current separation of tiny inorganic particles and single materials, there is a force combination between the composite powder biological carrier particles and the biological floc. It is not a simple mixing. During the separation process, the composite powder biological carrier particles and the biological flocs need to be combined. For floc separation, these forces must be overcome, which is the third main difficulty in using hydrocyclone to separate the two.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种低密度差复合粉末生物载体颗粒水力筛分装置,能够显著提高低密度差复合粉末生物载体颗粒的筛分效率。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a hydraulic screening device for low density difference composite powder biological carrier particles, which can significantly improve the screening efficiency of low density difference composite powder biological carrier particles.
根据本发明实施例的一种低密度差复合粉末生物载体颗粒水力筛分装置,包括:进料管系、圆柱段、半椭球段、圆锥曲面段、溢流管系和被动叶轮;A low-density composite powder biological carrier particle hydraulic screening device according to an embodiment of the present invention comprises: a feed pipe system, a cylindrical section, a semi-ellipsoidal section, a conical surface section, an overflow pipe system and a passive impeller;
其中,所述进料管系与所述圆柱段的外壁切面衔接,所述圆柱段上方设有顶盖,下方与所述半椭球段对接,所述半椭球段下方与所述圆锥曲面段对接;The feed pipe is connected to the outer wall section of the cylindrical section, a top cover is provided on the top of the cylindrical section, and the bottom is connected to the semi-ellipsoidal section, and the bottom of the semi-ellipsoidal section is connected to the conical surface section;
所述溢流管系固定安装在圆柱段上部的顶盖中央,所述溢流管系设有下部插入管和上部接管,所述上部接管高出所述顶盖,用于与外部排泥系统相连接,所述下部插入管位于所述圆柱段和所述半椭球段的中心轴线上,所述下部插入管的外侧设有所述被动叶轮。The overflow pipe system is fixedly installed in the center of the top cover on the upper part of the cylindrical section. The overflow pipe system is equipped with a lower insertion pipe and an upper nozzle. The upper nozzle is higher than the top cover and is used to communicate with the external mud discharge system. Connected, the lower insertion tube is located on the central axis of the cylindrical section and the semi-ellipsoid section, and the passive impeller is provided on the outside of the lower insertion tube.
根据本发明的一些实施例,所述进料管系包括进料接管、方转圆转接管和收缩管;According to some embodiments of the present invention, the feed pipe system includes a feed pipe, a square-to-round transition pipe and a shrink pipe;
其中,所述进料接管为带圆形标准法兰的接管,用于与外部供料系统相连,所述进料接管出水端的圆形接口与方转圆转接管的圆口端的口径一致并对接,所述方转圆转接管另一端为正方形口,其截面面积等于或小于其圆口端,与所述收缩管的正方形口的口径一致并对接,所述收缩管为矩形渐缩管,过水截面为逐渐收缩的弧形流道结构。Wherein, the feed nozzle is a nozzle with a circular standard flange for connecting to an external feed system. The circular interface of the water outlet end of the feed nozzle is consistent with the caliber of the round end of the square-to-round adapter pipe and is connected to each other. , the other end of the square-to-circle adapter pipe is a square port, its cross-sectional area is equal to or smaller than its round port end, and is consistent with the caliber of the square port of the shrink tube but connected, the shrink tube is a rectangular tapered tube, through The water cross section is a gradually shrinking arc-shaped flow channel structure.
根据本发明的一些实施方式,至少具有如下有益效果:According to some embodiments of the present invention, at least the following beneficial effects are achieved:
1、本发明的进料管系采用方转圆转接管和收缩管设置。方转圆转接管设置便于管路之间的衔接,同时可有效减少入水段的阻力损失,降低能耗;收缩管采用均匀缩小的过水断面,与直形管切线衔接,加速入口流速,进而提升切向旋流速度,增大装置内促进两相介质分离的径向迁移力,提高复合粉末生物载体颗粒与生物絮体的分离效率。1. The feed pipe system of the present invention adopts a square-to-circular adapter pipe and a shrink pipe. The setting of the square-to-circle transfer pipe facilitates the connection between pipelines, and at the same time can effectively reduce the resistance loss in the water inlet section and reduce energy consumption; the shrink pipe adopts a uniformly reduced water cross-section and is connected tangentially with the straight pipe to accelerate the inlet flow rate, and then Increase the tangential swirl speed, increase the radial migration force in the device to promote the separation of two-phase media, and improve the separation efficiency of composite powder bio-carrier particles and bio-flocs.
2、传统水力旋分器的圆柱段与圆锥段之间或两个锥段之间存在突变点,易导致流经突变点的流体失稳,特别对于密度差较小的复合粉末生物载体与生物絮体,流体失稳会导致受力改变,部分已分离的复合粉末生物载体颗粒产生返混,被卷入中心空气柱从溢流口逸出,导致筛分效率下降。本发明通过精细的分子间力的计算,建立水力筛分数学模型;并通过研究得出的内腔结构尺寸3D打印模型进行复合粉末生物载体颗粒与生物絮体筛分回收正交实验的验证,确定本发明的紊流功能区采用圆柱段和半椭球段结构替代传统的圆柱形结构,可实现半椭球段与圆锥曲面段连接口处于曲率相切连续状态,即半椭球段内腔曲面与圆锥曲面段内腔曲面为连续光滑曲面,流体在旋流和重力作用下从半椭球段平稳流向圆锥曲面段,流态
稳定,阻力损失小。2. There is a mutation point between the cylindrical section and the cone section or between the two cone sections of the traditional hydraulic cyclone, which can easily lead to instability of the fluid flowing through the mutation point, especially for composite powder biological carriers and bioflocs with small density differences. The fluid instability will cause the force to change, and some of the separated composite powder biological carrier particles will be mixed back and drawn into the central air column to escape from the overflow port, resulting in a decrease in screening efficiency. The present invention establishes a mathematical model of hydraulic sieving through the calculation of fine intermolecular forces; and conducts verification of orthogonal experiments on the screening and recovery of composite powder biological carrier particles and biological flocs through the 3D printing model of the inner cavity structure size obtained from the research. It is determined that the turbulent flow functional area of the present invention uses a cylindrical segment and a semi-ellipsoid segment structure to replace the traditional cylindrical structure, so that the connection port between the semi-ellipsoid segment and the conical surface segment can be in a tangent and continuous state of curvature, that is, the inner cavity of the semi-ellipsoid segment The inner cavity surface of curved surface and conical surface section is a continuous smooth surface. The fluid flows smoothly from the semi-ellipsoid section to the conical section under the action of swirling flow and gravity. The flow pattern is Stable and small resistance loss.
3、本发明通过在圆柱段和半椭球段设置被动叶轮,在进口混合液推动作用下转动,密度较大的复合粉末生物载体颗粒在叶轮自旋作用下推向装置外边壁和分离区,而密度较轻的生物絮体进入中心空气柱,通过溢流段排出,同步减小短流,达到整流作用,强化了复合粉末生物载体颗粒与生物絮体的分离效果,抑制了已分离复合粉末生物载体颗粒与生物絮体返混,提高了筛分效率;同时,基于复合粉末生物载体颗粒附着生长微生物之间的黏附力大于悬浮生长生物絮体之间的结合力,被动叶轮的设置可将旋流中心的涡流尺度控制在较小的范围内,降低中心部位的水流剪切作用力,使其在满足复合粉末生物载体颗粒与生物絮体颗粒分离条件的同时,不破坏复合粉末生物载体颗粒表面的微生物之间的黏附结构。3. The present invention sets passive impellers in the cylindrical section and the semi-ellipsoid section, which rotates under the push of the imported mixed liquid. The denser composite powder biological carrier particles are pushed to the outer wall and separation area of the device under the spin of the impeller. The lighter density biofloc enters the central air column and is discharged through the overflow section, synchronously reducing the short flow and achieving a rectification effect, which strengthens the separation effect of the composite powder biocarrier particles and biofloc, and inhibits the separation of the separated composite powder. The biological carrier particles and biological flocs are back-mixed, which improves the screening efficiency; at the same time, the adhesion force between the attached and growing microorganisms based on the composite powder biological carrier particles is greater than the binding force between the suspended growth biological flocs, and the setting of the passive impeller can The size of the vortex in the swirl center is controlled within a small range to reduce the shear force of the water flow in the center, so that it can meet the separation conditions of the composite powder biological carrier particles and the biological floc particles without destroying the composite powder biological carrier particles. Adhesive structures between microorganisms on surfaces.
根据本发明的一些实施例,所述收缩管的流道外侧板为圆弧结构,其曲率半径为D5/2,所述圆柱段的半径为D4/2,所述收缩管的正方口宽度为B1,其中,D5/2=D4/2+B1,所述流道外侧板的末端与所述圆柱段的顶端处水平切向对接,所述收缩管的流道内侧板为直板结构,所述流道内侧板与所述半椭球段圆弧曲面在左侧垂直切向衔接,所述收缩管的流道的过水截面由上端的正方入口逐渐收缩至下端的窄方形出口,所述收缩管的管道高度为H1,H1保持不变,所述收缩管上端口宽度为B1,B1为D4的0.2-0.25倍,所述收缩管的截面宽度为B2,B2/H1为0.25~0.45。According to some embodiments of the present invention, the outer plate of the flow channel of the shrink tube has an arc structure, and its radius of curvature is D 5 /2. The radius of the cylindrical section is D 4 /2. The square opening of the shrink tube The width is B 1 , where D 5 /2 = D 4 /2 + B 1 , the end of the outer plate of the flow channel is connected tangentially to the top of the cylindrical section, and the inner plate of the flow channel of the shrink tube It is a straight plate structure. The inner plate of the flow channel and the arc surface of the semi-elliptical segment are connected vertically and tangentially on the left side. The water passing section of the flow channel of the shrink tube gradually shrinks from the square inlet at the upper end to the narrow one at the lower end. Square outlet, the pipe height of the shrink tube is H 1 , H 1 remains unchanged, the upper port width of the shrink tube is B 1 , B 1 is 0.2-0.25 times of D 4 , and the cross-sectional width of the shrink tube is B 2 and B 2 /H 1 are 0.25 to 0.45.
根据本发明的一些实施例,所述圆柱段为直壁结构,D4为120~300mm,所述圆柱段的高度为L1,L1为H1的1.0~1.2倍;所述半椭球段的内腔曲面为以所述半椭球段的边线段作为母线围所述半椭球段的中心轴旋转360°后形成的回转曲面,所述半椭球段的上端与所述圆柱段下端垂直对接,所述半椭球段的下端与所述圆锥曲面段对接,对接处的直径相同,对接处的直径为D1,D1/D4为0.4~0.6。According to some embodiments of the present invention, the cylindrical section has a straight wall structure, D 4 is 120 to 300 mm, the height of the cylindrical section is L 1 , and L 1 is 1.0 to 1.2 times H 1 ; the semi-ellipsoid The inner cavity curved surface of the segment is a curved surface of revolution formed by rotating 360° around the central axis of the semi-ellipsoid segment with the edge segment of the semi-ellipsoid segment as the generatrix. The upper end of the semi-ellipsoid segment is in contact with the cylindrical segment. The lower end is vertically docked, and the lower end of the semi-ellipsoid segment is docked with the conical surface segment. The diameter of the docking point is the same, the diameter of the docking point is D 1 , and D 1 /D 4 is 0.4 to 0.6.
根据本发明的一些实施例,所述半椭球段的边线为椭圆长半矩、短半矩比a1/b1=2~5的椭圆线段,所述半椭球段的上端垂直,所述半椭球段的下端切线角为6°~15°,垂直高为L2,L2为120~300mm。According to some embodiments of the present invention, the side lines of the semi-ellipsoid segment are elliptical line segments with a major half-moment ratio and a short half-moment ratio a 1 /b 1 = 2 to 5. The upper end of the semi-ellipsoid segment is vertical, so The tangent angle of the lower end of the semi-ellipsoid section is 6° to 15°, the vertical height is L 2 , and L 2 is 120 to 300 mm.
根据本发明的一些实施例,所述圆锥曲面段为反向椭圆型曲面,即以所述圆锥曲面段的边线作为母线围绕装置中心轴旋转360°后形成内部空腔的回转曲面,所述圆锥曲面段上端与所述半椭球段对接,两者连接口处于曲率相切连续状态,连接口的切面收缩角为θ1,θ1为12°~30°;所述圆锥曲面段的下端为底流口,所述底流口的口径为20~35mm,所述底流口的收缩角为θ2,θ2为4°~10°;所述圆锥曲面段的高度为L3,L3为1000~1500mm。According to some embodiments of the present invention, the cone curved surface segment is an inverted elliptical curved surface, that is, a curved surface of revolution that forms an internal cavity after rotating 360° around the central axis of the device with the edge of the cone curved surface segment as a generatrix. The upper end of the curved surface segment is docked with the semi-ellipsoid segment, and the connection between the two is in a tangent and continuous state of curvature. The tangential shrinkage angle of the connection is θ 1 , and θ 1 is 12° to 30°; the lower end of the conical surface segment is Underflow port, the diameter of the underflow port is 20-35mm, the contraction angle of the underflow port is θ 2 , θ 2 is 4°-10°; the height of the conical surface segment is L 3 , L 3 is 1000-1000 1500mm.
根据本发明的一些实施例,所述圆锥曲面段的边线为椭圆长半矩、短半矩比为a2/b2=6~10的椭圆线段,所述圆锥曲面段的上端切线夹角为6°~15°。
According to some embodiments of the present invention, the side lines of the conical surface segment are elliptical line segments with a major half-moment and a short half-moment ratio of a 2 /b 2 = 6 to 10. The angle between the tangent lines of the upper end of the conical surface segment is 6°~15°.
根据本发明的一些实施例,所述下部插入管的插入深度为H2,H2为L1与L2之和的0.4~0.7倍。According to some embodiments of the present invention, the insertion depth of the lower insertion tube is H 2 , and H 2 is 0.4 to 0.7 times the sum of L 1 and L 2 .
根据本发明的一些实施例,所述被动叶轮包括叶片总成、固定盘和空心轴,所述空心轴套装在所述下部插入管上,所述叶片总成包括套筒和多块叶片,所有的所述叶片环设在所述套筒外,所述叶片的长度方向沿所述套筒的轴向设置,所述套筒通过所述固定盘固定在所述空心轴上。According to some embodiments of the present invention, the passive impeller includes a blade assembly, a fixed disk and a hollow shaft, the hollow shaft is sleeved on the lower insertion tube, the blade assembly includes a sleeve and a plurality of blades, all The blade ring is arranged outside the sleeve, the length direction of the blade is arranged along the axial direction of the sleeve, and the sleeve is fixed on the hollow shaft through the fixing plate.
根据本发明的一些实施例,所述叶片的外沿曲线曲率与所述半椭球段的曲率一致,所述叶片的底端到所述下部插入管的入口的垂直距离为H3,H3为L2的0.4~0.6倍。According to some embodiments of the present invention, the curvature of the outer edge of the blade is consistent with the curvature of the semi-ellipsoid segment, and the vertical distance from the bottom end of the blade to the entrance of the lower insertion tube is H 3 , H 3 It is 0.4~0.6 times of L2 .
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
图1为本发明的一种实施例的低密度差复合粉末生物载体颗粒水力筛分装置的结构示意图;Figure 1 is a schematic structural diagram of a hydraulic screening device for low-density difference composite powder biological carrier particles according to an embodiment of the present invention;
图2为本发明一种实施例的低密度差复合粉末生物载体颗粒水力筛分装置的俯视剖视图;Figure 2 is a top cross-sectional view of a hydraulic screening device for low-density difference composite powder biological carrier particles according to an embodiment of the present invention;
图3为本发明半椭球段边线的结构示意图;Figure 3 is a schematic structural diagram of the edge line of the semi-ellipsoid segment of the present invention;
图4为本发明圆锥曲面段边线的结构示意图;Figure 4 is a schematic structural diagram of the edge line of the conical surface segment of the present invention;
图5为被动叶轮的装配示意图;Figure 5 is a schematic diagram of the assembly of the passive impeller;
图6为进料接管的立体视图;FIG6 is a perspective view of a feed pipe;
图7为进料接管的剖视图。FIG. 7 is a cross-sectional view of the feed pipe.
附图标号:
进料管系610;进料接管611;方转圆转接管612;收缩管613;外侧壁板614;内侧壁
板615;圆柱段620;圆柱段壳体边线621;顶盖622;半椭球段630;半椭球段边线631;连接口632;圆锥曲面段640;圆锥曲面段边线641;底流口642;溢流管系650;上部接管651;下部插入管652;被动叶轮660;叶片总成661;固定盘662;空心轴663。Reference number:
Feed pipe system 610; feed pipe 611; square-to-circle adapter pipe 612; shrink tube 613; outer wall plate 614; inner wall plate 615; cylindrical section 620; cylindrical section shell edge 621; top cover 622; semi-ellipsoid Section 630; semi-ellipsoid section edge 631; connection port 632; conical surface section 640; conical surface section edge 641; bottom flow port 642; overflow piping system 650; upper connecting tube 651; lower insertion tube 652; passive impeller 660; blade assembly into 661; fixed plate 662; hollow shaft 663.
进料管系610;进料接管611;方转圆转接管612;收缩管613;外侧壁板614;内侧壁
板615;圆柱段620;圆柱段壳体边线621;顶盖622;半椭球段630;半椭球段边线631;连接口632;圆锥曲面段640;圆锥曲面段边线641;底流口642;溢流管系650;上部接管651;下部插入管652;被动叶轮660;叶片总成661;固定盘662;空心轴663。Reference number:
Feed pipe system 610; feed pipe 611; square-to-circle adapter pipe 612; shrink tube 613; outer wall plate 614; inner wall plate 615; cylindrical section 620; cylindrical section shell edge 621; top cover 622; semi-ellipsoid Section 630; semi-ellipsoid section edge 631; connection port 632; conical surface section 640; conical surface section edge 641; bottom flow port 642; overflow piping system 650; upper connecting tube 651; lower insertion tube 652; passive impeller 660; blade assembly into 661; fixed plate 662; hollow shaft 663.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and cannot be understood as limiting the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下等指示的方位或位置
关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions involved, such as the orientation or position indicated by up, down, etc. The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention.
在本发明的描述中,多个指的是两个以上。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, plural means two or more. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the order of indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
参照图1到图7所示,本发明公开了一种低密度差复合粉末生物载体颗粒水力筛分装置,包括:Referring to Figures 1 to 7, the present invention discloses a low density difference composite powder biological carrier particle hydraulic screening device, including:
图1和图2所示,进料管系610、圆柱段620、半椭球段630、圆锥曲面段640、溢流管系650和被动叶轮660;进料管系610位于装置上部,与圆柱段620外壁切面衔接,圆柱段620上方设有顶盖622,下方与半椭球段630对接,半椭球段630下方与圆锥曲面段640对接。溢流管系650固定安装在圆柱段620上部的顶盖中央,上部接管651高出顶盖622,与外部排泥系统相连接,下部插入管652位于圆柱段620和半椭球段630的中心位置,其外侧设有被动叶轮660。As shown in Figures 1 and 2, the feed pipe system 610, the cylindrical section 620, the semi-ellipsoid section 630, the conical surface section 640, the overflow pipe system 650 and the passive impeller 660; the feed pipe system 610 is located at the upper part of the device and is connected with the cylindrical section. The outer walls of the segments 620 are connected in cross section. A top cover 622 is provided above the cylindrical segment 620, and is connected to the semi-ellipsoid segment 630 below. The lower part of the semi-ellipsoid segment 630 is connected to the conical surface segment 640. The overflow pipe system 650 is fixedly installed in the center of the top cover of the upper part of the cylindrical section 620. The upper nozzle 651 is higher than the top cover 622 and is connected to the external mud discharge system. The lower insertion pipe 652 is located in the center of the cylindrical section 620 and the semi-ellipsoid section 630. position, and a passive impeller 660 is provided on the outside.
进料管系610包括进料接管611、方转圆转接管612和收缩管613。进料接管611为带圆形标准法兰的接管,与外部供料系统相连,进料接管611出水端的圆形接口与方转圆转接管612的圆口端的口径一致并对接,方转圆转接管612另一端为正方形口(即B1=H1),其截面面积等于或略小于其圆口端,与收缩管613的正方形口的口径一致并对接。收缩管613为矩形渐缩管,过水截面为逐渐收缩的弧形流道结构。The feed pipe system 610 includes a feed pipe 611 , a square-to-circle adapter pipe 612 and a shrink pipe 613 . The feed nozzle 611 is a nozzle with a circular standard flange and is connected to the external feeding system. The circular interface at the outlet end of the feed nozzle 611 is consistent with the caliber of the round end of the square-to-round adapter pipe 612 and connected. The other end of the nozzle 612 has a square opening (ie, B 1 =H 1 ), and its cross-sectional area is equal to or slightly smaller than the round end, and is consistent with and connected to the diameter of the square opening of the shrink tube 613 . The shrinking tube 613 is a rectangular shrinking tube, and the water cross-section is a gradually shrinking arc-shaped flow channel structure.
收缩管613的流道外侧壁板614为圆弧结构,其曲率半径D5/2为装置圆柱段620的半径D4/2和收缩管613的正方口宽度B1之和,即D5/2=D4/2+B1,弧形板末端与直壁段在装置顶端处水平切向对接,流道的内侧板为直板结构,与半椭球段圆弧曲面在左侧垂直切向衔接。流道过水截面由上端的正方入口逐渐收缩为至下端的窄方形出口,收缩管613的管道高度H1不变,B1为圆柱段620直径D4的0.2-0.25倍,出口端的截面宽高比B2/H1,一般为0.25~0.45,出口流速宜控制在3~6m/s。The flow channel outer wall plate 614 of the shrink tube 613 has an arc structure, and its radius of curvature D 5 /2 is the sum of the radius D 4 /2 of the device cylindrical section 620 and the square opening width B 1 of the shrink tube 613, that is, D 5 / 2=D 4 /2+B 1 , the end of the arc plate and the straight wall section are connected horizontally and tangentially at the top of the device. The inner plate of the flow channel is a straight plate structure, and is vertically tangential to the arc surface of the semi-ellipsoid section on the left connection. The water cross-section of the flow channel gradually shrinks from the square inlet at the upper end to the narrow square outlet at the lower end. The pipe height H 1 of the shrink tube 613 remains unchanged, B 1 is 0.2-0.25 times the diameter D 4 of the cylindrical section 620, and the cross-section width of the outlet end is The high ratio B 2 /H 1 is generally 0.25~0.45, and the outlet flow rate should be controlled at 3~6m/s.
圆柱段620为直壁结构,直径D4一般为120~300mm,圆柱段620为的高度L1是收缩管613的管道高度H1的1.0~1.2倍。半椭球段630内腔曲面为以半椭球段边线631段作为母线围绕装置中心轴旋转360°后形成的回转曲面,半椭球段630上端与圆柱段620下端垂直对接,下部与圆锥曲面段640对接,连接口632直径相同,半椭球段630下端直径D1与圆柱段
620直径D4比值宜为0.4~0.6。The cylindrical section 620 has a straight wall structure, and the diameter D 4 is generally 120 to 300 mm. The height L 1 of the cylindrical section 620 is 1.0 to 1.2 times the pipe height H 1 of the shrink tube 613 . The inner cavity curved surface of the semi-ellipsoid section 630 is a curved surface of revolution formed by rotating 360° around the central axis of the device with the side line 631 of the semi-ellipsoid section as the bus line. The upper end of the semi-ellipsoid section 630 is vertically connected to the lower end of the cylindrical section 620, and the lower part is connected to the conical surface. Segments 640 are butt-jointed, the connecting port 632 has the same diameter, and the diameter D 1 of the lower end of the semi-ellipsoid segment 630 is the same as that of the cylindrical segment. The 620 diameter D 4 ratio should be 0.4 to 0.6.
如图1和图3所示,半椭球段边线631为椭圆长半矩、短半矩比a1/b1=2~5的半椭球段边线631,上端垂直,下端切线角6°~15°,垂直高宜为120~300mm。As shown in Figures 1 and 3, the semi-ellipsoid segment side line 631 is the semi-ellipsoid segment side line 631 with the ratio of the major and minor half moments of the ellipse a 1 /b 1 = 2 to 5. The upper end is vertical and the lower end has a tangent angle of 6°. ~15°, the vertical height should be 120~300mm.
圆锥曲面段640为反向椭圆型曲面,即以圆锥曲面段边线641作为母线围绕装置中心轴旋转360°后形成内部空腔的回转曲面,圆锥曲面段640上端与半椭球段630对接,两者连接口632处于曲率相切连续状态,连接口632的切面收缩角θ1宜为12°~30°;圆锥曲面段640下端为底流口642,出口口径宜为20~35mm,出口收缩角θ2为4°~10°;圆锥曲面段640高度宜为1000~1500mm。The cone surface segment 640 is an inverted elliptical surface, that is, the cone surface segment edge 641 is used as the busbar and is rotated 360° around the central axis of the device to form a revolution surface of the internal cavity. The upper end of the cone surface segment 640 is connected to the semi-ellipsoid segment 630. The connecting port 632 is in a tangent and continuous state of curvature, and the tangential shrinkage angle θ 1 of the connecting port 632 is preferably 12° to 30°; the lower end of the conical surface section 640 is the bottom flow port 642, and the outlet diameter is preferably 20 to 35 mm, and the outlet shrinkage angle θ 2 is 4°~10°; the height of the conical surface section 640 should be 1000~1500mm.
如图1和4所示,圆锥曲面段边线641为椭圆长半矩、短半矩比为a2/b2=6~10的圆锥曲面段边线641,上端切线夹角为6°~15°。As shown in Figures 1 and 4, the conic surface segment edge 641 is an ellipse long half-moment, the short half-moment ratio is a 2 /b 2 = 6 to 10, and the upper end tangent angle is 6° to 15°. .
在筛分过程中,污水处理生化系统中浓度小于15g/L、密度差为0.07~0.15g/cm3的复合粉末生物载体颗粒与生物絮体混合液,在泵体的作用下,由进料管系610的收缩管613出口进入圆柱段620中,收缩管613出口流速控制在3~6m/s。进入圆柱段620中的混合物料,在紊流和水流剪切力的作用下,复合粉末生物载体颗粒与生物絮体分离。During the screening process, the mixed liquid of composite powder biological carrier particles and biological floc in the sewage treatment biochemical system with a concentration less than 15g/L and a density difference of 0.07~0.15g/ cm3 is discharged from the feed material under the action of the pump. The outlet of the shrink tube 613 of the piping system 610 enters the cylindrical section 620, and the flow rate at the outlet of the shrink tube 613 is controlled at 3 to 6 m/s. The mixed material entering the cylindrical section 620 separates the composite powder biological carrier particles from the biological floc under the action of turbulence and water flow shear force.
复合粉末生物载体颗粒与生物絮体分离后,在旋流作用下,密度较大的复合粉末生物载体颗粒会富集在管壁上,并在重力的作用下,顺着管壁流入圆锥曲面段640中。密度较轻的生物絮体在空气柱外缘富集,在管壁和空气柱之间形成过渡区。最终密度较大的复合粉末生物载体颗粒在重力和离心力作用下从底流口642回收,返回生化系统,密度较轻的生物絮体和污水呈螺旋上升,从溢流管系650排出,进入排泥系统。After the composite powder biological carrier particles are separated from the biofloc, the denser composite powder biological carrier particles will be enriched on the tube wall under the action of cyclone, and flow into the conical surface section along the tube wall under the action of gravity. 640 in. The lighter-density bioflocs are enriched at the outer edge of the air column, forming a transition zone between the tube wall and the air column. Finally, the composite powder biological carrier particles with higher density are recovered from the underflow port 642 under the action of gravity and centrifugal force, and returned to the biochemical system. The lighter density biological floc and sewage spiral upward, are discharged from the overflow pipe system 650, and enter the sludge discharge system.
需要说明的是,本发明的低密度差复合粉末生物载体颗粒水力筛分装置,适用于含复合粉末生物载体颗粒与生物絮体浓度小于15g/L的混合液的筛分回收。当浓度高于15g/L,复合粉末生物载体颗粒与生物絮体在圆柱段620和半椭球段630中产生“拥挤效应”显著增强,导致复合粉末生物载体颗粒与生物絮体的分离不理想。It should be noted that the low-density-difference composite powder biological carrier particle hydraulic screening device of the present invention is suitable for screening and recovering a mixed liquid containing composite powder biological carrier particles and biological floc with a concentration of less than 15 g/L. When the concentration is higher than 15g/L, the "crowding effect" produced by the composite powder bio-carrier particles and bio-flocs in the cylindrical section 620 and the semi-ellipsoid section 630 is significantly enhanced, resulting in unsatisfactory separation of the composite powder bio-carrier particles and bio-flocs. .
采用本发明的低密度差复合粉末生物载体颗粒水力筛分装置,在使用过程中,根据复合粉末生化载体与生物絮体的理化特性及其筛分回收过程中所需紊流和离心力差异,圆柱段620、半椭球段630、圆锥曲面段640的直径和长度,进料管系610的收缩比例以及溢流管系650的下部插入管652的插入深度均可进行设置和调整,实现对复合粉末生物载体颗粒的筛分效率达到80%~90%,具体如表1所示:
Using the low-density difference composite powder biological carrier particle hydraulic screening device of the present invention, during use, according to the physical and chemical properties of the composite powder biochemical carrier and biological floc and the difference in turbulence and centrifugal force required in the screening and recovery process, the cylinder The diameter and length of the section 620, the semi-ellipsoid section 630, the conical surface section 640, the shrinkage ratio of the feed pipe system 610 and the insertion depth of the lower insertion pipe 652 of the overflow pipe system 650 can be set and adjusted to realize the composite The screening efficiency of powdered biological carrier particles reaches 80% to 90%, as shown in Table 1:
表1本发明的低密度差复合粉末生物载体颗粒水力筛分装置功能分区和内腔结构优化后尺寸与内腔结构尺寸以外水力筛分器筛分效率对比表
Table 1 Comparison table of the sieving efficiency of the hydraulic sieving device for low-density difference composite powder biological carrier particles of the present invention after optimizing the functional partitions and inner cavity structure and the size of the inner cavity structure other than the size of the inner cavity structure
Table 1 Comparison table of the sieving efficiency of the hydraulic sieving device for low-density difference composite powder biological carrier particles of the present invention after optimizing the functional partitions and inner cavity structure and the size of the inner cavity structure other than the size of the inner cavity structure
从上表可知,本发明的低密度差复合粉末生物载体颗粒水力筛分装置,能够对密度差仅有0.07~0.15g/cm3的复合粉末生物载体颗粒与生物絮体进行分离,且复合粉末生物载体颗粒
的筛分效率能够达到80%~90%。将筛分出的复合粉末生物载体颗粒重新投入污水处理池中,可实现污水处理过程中复合粉末生物载体含量的稳定,减少粉末生物载体的投加,具有显著的经济价值。It can be seen from the above table that the low density difference composite powder biological carrier particle hydraulic screening device of the present invention can separate the composite powder biological carrier particles and biological flocs with a density difference of only 0.07-0.15g/ cm3 , and the composite powder biological carrier particles The screening efficiency can reach 80% to 90%. Putting the screened composite powder biological carrier particles back into the sewage treatment tank can stabilize the content of the composite powder biological carrier during the sewage treatment process and reduce the dosage of powder biological carrier, which has significant economic value.
需要解释的是,传统的水力旋分器的圆锥段采用双锥段直锥面设计,两个锥段之间存在突变点。压力流体流经圆锥段时,受垂直于圆锥段壁面方向的反作用力,反作用力会将物料向斜上方向推向空气柱。其中,密度较轻的生物絮体会向空气柱迁移,密度较大的复合粉末生物载体颗粒在离心力和重力作用下,向下迁移。双锥段存在突变点,导致流体流态失稳,流体受力方向发生改变,小锥段轻质物料所受作用力趋向于水平,不足以抵消重力作用,会向底流口642逸出,导致分离效率下降;此外,突变点的存在,导致流体的水头损失增大,能耗增加。采用半椭球段630替代传统的圆柱形结构,可实现半椭球段630与圆锥曲面段640连接口632处于曲率相切连续状态,即半椭球段630内腔曲面与圆锥曲面段640内腔曲面为连续光滑曲面,流体在离心力和重力作用下从半椭球段平稳流向圆锥曲面段,流态稳定,水头损失小。It should be explained that the cone section of the traditional hydraulic cyclone adopts a double-cone section straight cone design, and there is a mutation point between the two cone sections. When the pressure fluid flows through the cone section, it is subject to a reaction force perpendicular to the wall surface of the cone section. The reaction force will push the material obliquely upward toward the air column. Among them, the lighter-density biological flocs will migrate toward the air column, and the higher-density composite powder biological carrier particles will migrate downward under the action of centrifugal force and gravity. There is a mutation point in the double cone section, which causes the fluid flow pattern to become unstable and the force direction of the fluid to change. The force on the light material in the small cone section tends to be horizontal, which is not enough to offset the gravity effect, and will escape to the bottom flow port 642, resulting in The separation efficiency decreases; in addition, the existence of mutation points causes the fluid head loss to increase and energy consumption to increase. By using the semi-ellipsoid section 630 to replace the traditional cylindrical structure, the connection port 632 between the semi-ellipsoid section 630 and the conical surface section 640 can be in a tangent and continuous state of curvature, that is, the inner cavity surface of the semi-ellipsoid section 630 and the inner cavity surface of the conical surface section 640 can be realized The cavity surface is a continuous smooth surface, and the fluid flows smoothly from the semi-ellipsoid section to the cone section under the action of centrifugal force and gravity. The flow pattern is stable and the head loss is small.
表2进口流速保持不变的情况下,分离物料浓度对筛分效率的影响
Table 2 Effect of separation material concentration on screening efficiency when the inlet flow rate remains unchanged
Table 2 Effect of separation material concentration on screening efficiency when the inlet flow rate remains unchanged
从表2可知,在进口流速保持不变的情况下,分离物料浓度越低分离效果越好,当浓度提高,“拥挤效应”逐渐增强,复合粉末生物载体颗粒与生物絮体颗粒未充分分离,直接通过溢流管系650逸出,导致筛分效率下降,当物料浓度超过15g/L后尤为明显。It can be seen from Table 2 that when the inlet flow rate remains unchanged, the lower the separation material concentration, the better the separation effect. When the concentration increases, the "crowding effect" gradually increases, and the composite powder biological carrier particles and biological floc particles are not fully separated and directly escape through the overflow pipe system 650, resulting in a decrease in screening efficiency. This is particularly obvious when the material concentration exceeds 15g/L.
参考图1、图2和图5所示,还包括被动叶轮660,被动叶轮660设置在圆柱段620和半椭球段630内,被动叶轮660包括叶片总成661、固定盘662和空心轴663,空心轴663转动安装在溢流管系650的下部插入管652上,叶片总成661包括套筒和多块叶片,多块叶片环设在套筒外,叶片沿套筒的轴向设置,套筒通过固定盘662固定在空心轴663上,叶片外沿曲线曲率与半椭球段曲率一致,叶片位于溢流管口下方高度H3宜为半椭球段630高度L2的0.4~0.6倍。Referring to Figures 1, 2 and 5, a passive impeller 660 is also included. The passive impeller 660 is arranged in the cylindrical section 620 and the semi-ellipsoid section 630. The passive impeller 660 includes a blade assembly 661, a fixed disk 662 and a hollow shaft 663. , the hollow shaft 663 is rotatably installed on the lower insertion pipe 652 of the overflow piping system 650. The blade assembly 661 includes a sleeve and multiple blades. The multiple blades are ring-mounted outside the sleeve, and the blades are arranged along the axial direction of the sleeve. The sleeve is fixed on the hollow shaft 663 through the fixed plate 662. The curvature of the outer edge of the blade is consistent with the curvature of the semi-ellipsoid section. The height H3 of the blade below the overflow pipe opening should be 0.4 to 0.6 of the height L2 of the semi-ellipsoid section 630. times.
本发明通过在圆柱段620和半椭球段630设置被动叶轮660,被动叶轮660在进口混合液推动作用下转动,密度较大的复合粉末生物载体颗粒在叶轮自旋作用下推向分离区,而密
度较轻的生物絮体进入中心空气柱,从溢流管系导上部接管651排出,减小圆柱段620和半椭球段630的短流,达到整流效果,强化了复合粉末生物载体颗粒与生物絮体的分离效果,抑制了已分离复合粉末生物载体颗粒与生物絮体返混,提高了筛分效率;同时,被动叶轮660的设置可将半椭球段630中心的涡流尺度控制在较小的范围,降低中心部位的水流剪切作用力,使其在满足复合粉末生物载体颗粒与生物絮体颗粒分离的同时不破坏复合粉末生物载体颗粒表面的微生物之间的黏附结构。可以理解的是,在本实施例中,被动叶轮660由叶片总成661、固定盘662和空心轴663组成,空心轴663转动安装在溢流管系650的下部插入管652上,叶片总成661通过固定盘662卡装固定在空心轴663上。通过设置被动叶轮,复合粉末生物载体颗粒的筛分效率能够提高到95%以上。In the present invention, a passive impeller 660 is provided on the cylindrical section 620 and the semi-ellipsoid section 630. The passive impeller 660 rotates under the impetus of the inlet mixed liquid, and the denser composite powder biological carrier particles are pushed to the separation zone under the spin of the impeller. And dense The lighter biofloc enters the central air column and is discharged from the upper nozzle 651 of the overflow piping system, reducing the short flow in the cylindrical section 620 and the semi-elliptical section 630, achieving a rectification effect, and strengthening the interaction between the composite powder biological carrier particles and The separation effect of the biofloc suppresses the back-mixing of the separated composite powder biocarrier particles and the biofloc, thereby improving the screening efficiency; at the same time, the setting of the passive impeller 660 can control the vortex scale at the center of the semi-ellipsoid section 630 to a relatively small size. In a small range, the shearing force of the water flow in the center is reduced, so that it can satisfy the separation of the composite powder biological carrier particles and the biological floc particles without destroying the adhesion structure between the microorganisms on the surface of the composite powder biological carrier particles. It can be understood that in this embodiment, the passive impeller 660 is composed of a blade assembly 661, a fixed disk 662 and a hollow shaft 663. The hollow shaft 663 is rotatably installed on the lower insertion pipe 652 of the overflow piping system 650. The blade assembly 661 is clamped and fixed on the hollow shaft 663 through the fixed plate 662. By setting up a passive impeller, the screening efficiency of composite powder biological carrier particles can be increased to more than 95%.
具体的,污水从进料管系610流入圆柱段620的时候,水流会推动叶轮转动,物料流经被动叶轮660时,其中密度较大的复合粉末生物载体颗粒在自旋转作用下向边壁迁移,密度较轻物料向中心区域迁移,强化复合粉末生物载体颗粒与生物絮体颗粒的分离;被动叶轮660的叶片合围成一个圆锥状,可以加速密度较大复合粉末生物载体颗粒的富集,提高分离效率,降低能耗。此外,被动叶轮660的设置,可将半椭球段630中心的涡流尺度控制在较小的范围,降低中心部位流体的速度梯度,从而降低中心部位的水流剪切作用,使其在满足复合粉末生物载体颗粒与生物絮体颗粒分离的同时,不破坏复合粉末生物载体颗粒表面的微生物之间黏附结构。Specifically, when sewage flows from the feed pipe system 610 into the cylindrical section 620, the water flow will push the impeller to rotate. When the material flows through the passive impeller 660, the denser composite powder biological carrier particles will migrate to the side wall under the action of self-rotation. , the lighter-density materials migrate to the central area, strengthening the separation of the composite powder biological carrier particles and the biological floc particles; the blades of the passive impeller 660 are enclosed in a cone shape, which can accelerate the enrichment of the denser composite powder biological carrier particles and improve Separation efficiency and reduced energy consumption. In addition, the setting of the passive impeller 660 can control the size of the vortex in the center of the semi-ellipsoid section 630 to a smaller range, reduce the velocity gradient of the fluid in the center, thereby reducing the shearing effect of the water flow in the center, so that it can meet the requirements of the composite powder. While the biological carrier particles are separated from the biological floc particles, the adhesion structure between microorganisms on the surface of the composite powder biological carrier particles is not destroyed.
需要解释的是,溢流管系下部插入管652过短会引起短流效应;过长会导致混合液在圆柱段620的能量消耗过大,后期分离动能不足,分离效率下降;两者均会导致复合粉末生物载体颗粒从溢流管系650逸出。因此,溢流管系650的下部插入管652高度H2宜为圆柱段620高度L1和半椭球段630高度L2之和的0.4~0.7倍。It should be explained that if the insertion pipe 652 in the lower part of the overflow piping system is too short, it will cause a short flow effect; if it is too long, it will cause excessive energy consumption of the mixed liquid in the cylindrical section 620, resulting in insufficient separation kinetic energy in the later stage and a decrease in separation efficiency; both will The composite powder biocarrier particles are caused to escape from the overflow piping system 650 . Therefore, the height H 2 of the lower insertion pipe 652 of the overflow piping system 650 is preferably 0.4 to 0.7 times the sum of the height L 1 of the cylindrical section 620 and the height L 2 of the semi-ellipsoid section 630 .
本实施例通过设置被动叶轮660,在进料管系610的进流口物料射流推动下,叶片总成661带动空心轴663做规则旋转,在叶片推动作用下,复合生物载体颗粒物料在叶片外边壁富集,减少从溢流段的流失,同时减小短流,提高筛分效率。In this embodiment, a passive impeller 660 is provided. Driven by the material jet at the inlet of the feed pipe system 610, the blade assembly 661 drives the hollow shaft 663 to rotate regularly. Under the push of the blades, the composite biological carrier particle material is pushed outside the blades. The wall is enriched to reduce the loss from the overflow section, while reducing the short flow and improving the screening efficiency.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。
The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of the present invention. Variety.
Claims (10)
- 一种低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于,包括:进料管系、圆柱段、半椭球段、圆锥曲面段、溢流管系和被动叶轮;A hydraulic screening device for low-density difference composite powder biological carrier particles, which is characterized by including: a feed pipe system, a cylindrical section, a semi-ellipsoid section, a conical surface section, an overflow pipe system and a passive impeller;其中,所述进料管系与所述圆柱段的外壁切面衔接,所述圆柱段上方设有顶盖,下方与所述半椭球段对接,所述半椭球段下方与所述圆锥曲面段对接;Wherein, the feed pipe is connected to the outer wall section of the cylindrical section, a top cover is provided above the cylindrical section, the bottom is connected to the semi-ellipsoid section, and the bottom of the semi-ellipsoid section is connected to the conical surface. segment docking;所述溢流管系固定安装在圆柱段上部的顶盖中央,所述溢流管系设有下部插入管和上部接管,所述上部接管高出所述顶盖,用于与外部排泥系统相连接,所述下部插入管位于所述圆柱段和所述半椭球段的中心轴线上,所述下部插入管的外侧设有所述被动叶轮。The overflow pipe system is fixedly installed in the center of the top cover on the upper part of the cylindrical section. The overflow pipe system is equipped with a lower insertion pipe and an upper nozzle. The upper nozzle is higher than the top cover and is used to communicate with the external mud discharge system. Connected, the lower insertion tube is located on the central axis of the cylindrical section and the semi-ellipsoid section, and the passive impeller is provided on the outside of the lower insertion tube.
- 根据权利要求1所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述进料管系包括进料接管、方转圆转接管和收缩管;The low-density difference composite powder biological carrier particle hydraulic screening device according to claim 1, characterized in that: the feed pipe system includes a feed pipe, a square-to-circle pipe and a shrink pipe;其中,所述进料接管为带圆形标准法兰的接管,用于与外部供料系统相连,所述进料接管出水端的圆形接口与方转圆转接管的圆口端的口径一致并对接,所述方转圆转接管另一端为正方形口,其截面面积等于或小于其圆口端,与所述收缩管的正方形口的口径一致并对接,所述收缩管为矩形渐缩管,过水截面为逐渐收缩的弧形流道结构。Wherein, the feed nozzle is a nozzle with a circular standard flange for connecting to an external feed system. The circular interface of the water outlet end of the feed nozzle is consistent with the caliber of the round end of the square-to-round adapter pipe and is connected to each other. , the other end of the square-to-circle adapter pipe is a square port, its cross-sectional area is equal to or smaller than its round port end, and is consistent with the caliber of the square port of the shrink tube but connected, the shrink tube is a rectangular tapered tube, through The water cross section is a gradually shrinking arc-shaped flow channel structure.
- 根据权利要求2所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述收缩管的流道外侧板为圆弧结构,其曲率半径为D5/2,所述圆柱段的半径为D4/2,所述收缩管的正方口宽度为B1,其中,D5/2=D4/2+B1,所述流道外侧板的末端与所述圆柱段的顶端处水平切向对接,所述收缩管的流道内侧板为直板结构,所述流道内侧板与所述半椭球段圆弧曲面在左侧垂直切向衔接,所述收缩管的流道的过水截面由上端的正方入口逐渐收缩至下端的窄方形出口,所述收缩管的管道高度为H1,H1保持不变,B1为D4的0.2-0.25倍,所述收缩管的截面宽度为B2,B2/H1为0.25~0.45。The low-density difference composite powder biological carrier particle hydraulic screening device according to claim 2, characterized in that: the outer plate of the flow channel of the shrink tube is an arc structure, and its radius of curvature is D 5 /2, and the cylinder The radius of the segment is D 4 /2, and the width of the square opening of the shrink tube is B 1 , where D 5 /2=D 4 /2+B 1 , and the end of the outer plate of the flow channel and the end of the cylindrical section The top end is horizontally and tangentially connected. The inner plate of the flow channel of the shrink tube is a straight plate structure. The inner plate of the flow channel and the arc surface of the semi-ellipsoid segment are connected vertically and tangentially on the left side. The flow channel of the shrink tube is connected vertically and tangentially. The water passing section of the channel gradually shrinks from the square inlet at the upper end to the narrow square outlet at the lower end. The pipe height of the shrinkable tube is H 1 , H 1 remains unchanged, and B 1 is 0.2-0.25 times of D 4. The shrinkage tube The cross-sectional width of the tube is B 2 and B 2 /H 1 is 0.25 to 0.45.
- 根据权利要求3所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述圆柱段为直壁结构,D4为120~300mm,所述圆柱段的高度为L1,L1为H1的1.0~1.2倍;所述半椭球段的内腔曲面为以所述半椭球段的边线段作为母线围所述半椭球段的中心轴旋转360°后形成的回转曲面,所述半椭球段的上端与所述圆柱段下端垂直对接,所述半椭球段的下端与所述圆锥曲面段对接,对接处的直径相同,对接处的直径为D1,D1/D4为0.4~0.6。The low density difference composite powder biological carrier particle hydraulic screening device according to claim 3, characterized in that: the cylindrical section has a straight wall structure, D4 is 120~300mm, and the height of the cylindrical section is L1 , L 1 is 1.0 to 1.2 times H 1 ; the inner cavity curved surface of the semi-ellipsoid segment is formed by rotating 360° around the central axis of the semi-ellipsoid segment with the side line segment of the semi-ellipsoid segment as the generatrix. Curved surface of revolution, the upper end of the semi-ellipsoid section is vertically connected to the lower end of the cylindrical section, the lower end of the semi-ellipsoid section is connected to the conical surface section, the diameter of the joint is the same, and the diameter of the joint is D 1 , D 1 /D 4 is 0.4 to 0.6.
- 根据权利要求4所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述半椭球段的边线为椭圆长半矩、短半矩比a1/b1=2~5的椭圆线段,所述半椭球段的上端垂直,所述半椭球段的下端切线角为6°~15°,垂直高为L2,L2为120~300mm。The low-density-difference composite powder biological carrier particle hydraulic screening device according to claim 4, characterized in that: the side lines of the semi-ellipsoid segment are the long half-moment of the ellipse and the short half-moment ratio a 1 /b 1 =2~ 5, the upper end of the semi-ellipsoid segment is vertical, the tangent angle of the lower end of the semi-ellipsoid segment is 6° to 15°, the vertical height is L 2 , and L 2 is 120 to 300 mm.
- 根据权利要求1所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述圆锥曲面段为反向椭圆型曲面,即以所述圆锥曲面段的边线作为母线围绕装置中心轴旋 转360°后形成内部空腔的回转曲面,所述圆锥曲面段上端与所述半椭球段对接,两者连接口处于曲率相切连续状态,连接口的切面收缩角为θ1,θ1为12°~30°;所述圆锥曲面段的下端为底流口,所述底流口的口径为20~35mm,所述底流口的收缩角为θ2,θ2为4°~10°;所述圆锥曲面段的高度为L3,L3为1000~1500mm。The low-density composite powder biological carrier particle hydraulic screening device according to claim 1 is characterized in that: the conical surface segment is an inverse elliptical surface, that is, the edge line of the conical surface segment is used as the generatrix to rotate around the central axis of the device After rotating 360°, a revolving curved surface of the internal cavity is formed, the upper end of the conical surface segment is butt-jointed with the semi-ellipsoid segment, the connection port of the two is in a curvature tangent continuous state, the contraction angle of the tangent surface of the connection port is θ 1 , θ 1 is 12°~30°; the lower end of the conical surface segment is an underflow port, the caliber of the underflow port is 20~35mm, the contraction angle of the underflow port is θ 2 , θ 2 is 4°~10°; the height of the conical surface segment is L 3 , L 3 is 1000~1500mm.
- 根据权利要求6所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述圆锥曲面段的边线为椭圆长半矩、短半矩比为a2/b2=6~10的椭圆线段,所述圆锥曲面段的上端切线夹角为6°~15°。The low-density-difference composite powder biological carrier particle hydraulic screening device according to claim 6, characterized in that: the side lines of the conical surface segment are ellipse long half moments, and the short half moment ratio is a 2 /b 2 =6~ 10 elliptical line segment, the angle between the tangent lines of the upper end of the conical surface segment is 6° to 15°.
- 根据权利要求1所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述下部插入管的插入深度为H2,H2为L1与L2之和的0.4~0.7倍。The low density difference composite powder biological carrier particle hydraulic screening device according to claim 1, characterized in that: the insertion depth of the lower insertion tube is H 2 , and H 2 is 0.4 to 0.7 of the sum of L 1 and L 2 times.
- 根据权利要求1所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述被动叶轮包括叶片总成、固定盘和空心轴,所述空心轴套装在所述下部插入管上,所述叶片总成包括套筒和多块叶片,所有的所述叶片环设在所述套筒外,所述叶片的长度方向沿所述套筒的轴向设置,所述套筒通过所述固定盘固定在所述空心轴上。The low-density difference composite powder biological carrier particle hydraulic screening device according to claim 1, characterized in that: the passive impeller includes a blade assembly, a fixed disk and a hollow shaft, and the hollow shaft is sleeved in the lower insertion tube On the above, the blade assembly includes a sleeve and a plurality of blades, all the blade rings are arranged outside the sleeve, the length direction of the blades is arranged along the axial direction of the sleeve, and the sleeve passes through The fixed plate is fixed on the hollow shaft.
- 根据权利要求9所述的低密度差复合粉末生物载体颗粒水力筛分装置,其特征在于:所述叶片的外沿曲线曲率与所述半椭球段的曲率一致,所述叶片的底端到所述下部插入管的入口的垂直距离为H3,H3为L2的0.4~0.6倍。 The low density difference composite powder biological carrier particle hydraulic screening device according to claim 9, characterized in that: the curvature of the outer edge curve of the blade is consistent with the curvature of the semi-ellipsoid segment, and the bottom end of the blade reaches The vertical distance of the inlet of the lower insertion tube is H 3 , and H 3 is 0.4 to 0.6 times of L 2 .
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CN (1) | CN115475707A (en) |
BE (1) | BE1030838A1 (en) |
WO (1) | WO2024060535A1 (en) |
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CN115475707A (en) * | 2022-09-19 | 2022-12-16 | 湖南三友环保科技有限公司 | Low-density-difference composite powder biological carrier particle hydraulic screening device |
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2022
- 2022-09-19 CN CN202211136787.5A patent/CN115475707A/en active Pending
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- 2023-08-02 BE BE20235646A patent/BE1030838A1/en unknown
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CN115475707A (en) | 2022-12-16 |
BE1030838A1 (en) | 2024-03-26 |
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