CN102743898B - Ducted two-stage flow deflector type oil-water separator and its application method - Google Patents
Ducted two-stage flow deflector type oil-water separator and its application method Download PDFInfo
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Abstract
本发明公开一种管道式两级导流片型油水分离器及其应用方法,其中,所述管道式两级导流片型油水分离器包括:依次连接的一级进液管段、渐扩管段、一级旋流生成管段、一级除水管段和二级旋流分离管段;其中,所述一级旋流生成管段和二级旋流分离管段均包含固定倾斜安装在其上的2片以上的导流片;在所述一级除水管段和二级旋流分离管段上均开设有一组以上的除水孔。本发明能够实现油水分离在有限空间内快速高效的分离,具有良好的工业应用前景。
The invention discloses a pipeline-type two-stage deflector-type oil-water separator and an application method thereof, wherein the pipeline-type two-stage deflector-type oil-water separator comprises: a first-stage liquid inlet pipe section and a gradually expanding pipe section connected in sequence , a first-stage swirl generation pipe section, a first-stage water removal pipe section, and a second-stage cyclone separation pipe section; wherein, the first-stage swirl generation pipe section and the second-stage cyclone separation pipe section all include more than 2 pieces fixed and inclined installed thereon deflectors; more than one set of water removal holes are opened on the primary water removal pipe section and the secondary cyclone separation pipe section. The invention can realize fast and efficient oil-water separation in a limited space, and has good industrial application prospect.
Description
技术领域 technical field
本发明涉及一种将油水两相混合液进行分离的装置,特别是涉及一种应用在井下及海底分离系统中的管道式两级导流片型油水分离器。 The invention relates to a device for separating oil-water two-phase mixed liquid, in particular to a pipeline-type two-stage deflector type oil-water separator used in downhole and seabed separation systems. the
背景技术 Background technique
在石油工业中,油水分离设备是重要生产设备。分离技术对行业发展至关重要。 In the petroleum industry, oil-water separation equipment is an important production equipment. Separation technology is crucial to the development of the industry. the
当前的旋流分离器按照功能分为油水预分和污水处理两种类型,为了将油水混合物开采液处理后排放,通常需要多组旋流管组合而成,在工艺过程中一般要用分离器串联或者并联,这种配置占用空间大、结构不紧凑、操作复杂。如美国专利4995989叙述了一种组合式液液分离设备,设备采用二级分离,前级采用一个旋流装置,后级采用旋流分离器,用于强化对比重不同的两相液体进行分离;专利申请号为02109677.5的发明,描述了一种二级分离,包括一个大旋流分离器进行预分,若干个小的旋流分离器进一步分离,体积庞大。申请号为200610037772.8为一种三级分离系统,通过将三级旋流器集装在一个罐内进行油水分离达到排放标准。上述分离器采用传统的切向式入口起旋方式形成旋流场,切向式入口与油水出口流向垂直,因此在多级分离时必然对空间有一定的要求。由于在实际井下分离中,往往需要在狭窄的空间里对产液进行快速分离以提高生产效率,上述旋流器虽然也能实现快速分离,但是在旋流器串联时对径向尺寸要求较高,因而限制了它们在井下分离中的应用。 The current cyclone separator is divided into two types according to the function: oil-water pre-separation and sewage treatment. In order to discharge the oil-water mixture after treatment, it usually requires a combination of multiple sets of cyclone tubes. In the process, a separator is generally used. Series or parallel, this configuration takes up a lot of space, the structure is not compact, and the operation is complicated. For example, U.S. Patent No. 4995989 describes a combined liquid-liquid separation equipment. The equipment adopts two-stage separation, the front stage adopts a cyclone device, and the rear stage adopts a cyclone separator, which is used to strengthen the separation of two-phase liquids with different specific gravity; The invention of patent application number 02109677.5 describes a two-stage separation, including a large cyclone separator for pre-separation, and several small cyclone separators for further separation, which is bulky. The application number is 200610037772.8, which is a three-stage separation system. The three-stage cyclone is assembled in a tank to separate oil and water to meet the discharge standard. The above-mentioned separator adopts the traditional tangential inlet swirling method to form a swirling flow field, and the tangential inlet is perpendicular to the flow direction of the oil-water outlet, so there must be certain requirements for space during multi-stage separation. In the actual downhole separation, it is often necessary to quickly separate the produced fluid in a narrow space to improve production efficiency. Although the above-mentioned cyclones can also achieve rapid separation, the requirements for radial dimensions are relatively high when the cyclones are connected in series. , thus limiting their application in downhole separation. the
发明内容 Contents of the invention
针对以上多级油水分离装置现有技术的不足,本发明提供一种紧凑型二级分离器,实现油水分离在有限空间内快速高效的分离。 Aiming at the deficiencies in the prior art of the above multi-stage oil-water separation device, the present invention provides a compact two-stage separator, which realizes fast and efficient separation of oil-water separation in a limited space. the
为了解决上述技术问题,本发明提供一种管道式两级导流片型油水分离器,包括:依次连接的一级进液管段、渐扩管段、一级旋流生成管段、一级除水管段和二级旋流分离管段;其中,所述一级旋流生成管段和二级旋流分离管段均包含固定倾斜安装在其上的2片以上的导流片;在所述一级除水管段和二级旋流分离管段上均开设有一组以上的除水孔; In order to solve the above technical problems, the present invention provides a pipeline-type two-stage deflector type oil-water separator, including: a first-stage liquid inlet pipe section, a gradual expansion pipe section, a first-stage swirl flow generation pipe section, and a first-stage water removal pipe section connected in sequence and the secondary cyclone separation pipe section; wherein, the primary cyclone generation pipe section and the secondary cyclone separation pipe section all include more than 2 deflectors fixed and inclined installed thereon; in the primary water removal pipe section There are more than one set of water removal holes on the second-stage cyclone separation pipe section;
一级进液管段上装有第一流量计;在一级除水管段和二级旋流分离管段的除水孔之间的管段外设置有圆筒,所述圆筒用于容纳从所述第一除水孔和第二除水孔排出的液体;所述圆筒连接有与之正交的出水管段,水通过出水管段排出,出水管段上装有弯头,使出水管段的出口与来流方向平行,出水管段上装有第二流量计和球阀,通过调节球阀来控制从出水管段的出口分流掉的流量占一级进液管段流量的百分比。 A first flowmeter is installed on the first-stage liquid inlet pipe section; a cylinder is arranged outside the pipe section between the water-removal holes of the first-stage water removal pipe section and the second-stage cyclone separation pipe section, and the cylinder is used to accommodate the The liquid discharged from the first water removal hole and the second water removal hole; the cylinder is connected with a water outlet pipe section orthogonal to it, and the water is discharged through the water outlet pipe section, and an elbow is installed on the water outlet pipe section so that the outlet of the water outlet pipe section Parallel to the direction of incoming flow, a second flow meter and a ball valve are installed on the outlet pipe section, and the percentage of the flow diverted from the outlet of the outlet pipe section to the flow rate of the primary inlet pipe section is controlled by adjusting the ball valve. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
安装在所述一级旋流生成管段的导流片为一级导流片,所述一级导流片沿所述一级旋流生成管段的周向均布,并在所述一级旋流生成管段的轴向依次叠置;安装在所述二级旋流分离管段的导流片为二级导流片,所述二级导流片沿所述二级旋流分离管段的周向均布,并在所述二级旋流分离管段的轴向依次叠置。 The deflector installed on the first-stage swirl generation pipe section is a first-stage deflector, and the first-stage deflector is uniformly distributed along the circumference of the first-stage swirl generation pipe section, and is formed when the first-stage swirl is generated The pipe sections are stacked in sequence in the axial direction; the deflector vanes installed on the secondary cyclone separation pipe section are secondary deflector vanes, and the secondary flow guide vanes are evenly distributed along the circumference of the secondary cyclone separation pipe section, and In the axial direction of the two-stage cyclone separation pipe sections, they are stacked successively. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
所述第一导流片为半椭圆形,该第一导流片的长轴与所述一级旋流生成管段的横截面的夹角θ为:10°≤θ≤60°,所述第一导流片的短轴与所述一级旋流生成管道的横截面的夹角α为:0°≤α≤45°。 The first deflector is semi-elliptical, and the angle θ between the major axis of the first deflector and the cross-section of the first-stage swirl flow generating pipe section is: 10°≤θ≤60°, the first The included angle α between the minor axis of a deflector and the cross-section of the first-stage swirl flow generating pipe is: 0°≤α≤45°. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
所述第一导流片为4片,所述第一导流片的长轴与所述一级旋流生成管段的横截面的夹角θ为45°,所述第一导流片的短轴与所述一级旋流生成管段的横截面的夹角α为0°。 There are four first guide vanes, the angle θ between the long axis of the first guide vanes and the cross-section of the primary swirl flow generating pipe section is 45°, and the short length of the first guide vanes is The included angle α between the axis and the cross-section of the primary swirl flow generating pipe section is 0°. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
所述第二导流片为半椭圆形,该第二导流片的长轴与所述二级旋流分离管段的横截面的夹角β为:10°≤β≤60°,所述第二导流片的短轴与所述 二级旋流分离管道的横截面的夹角Ф为:0°≤Ф≤45°。 The second deflector is semi-elliptical, and the angle β between the long axis of the second deflector and the cross-section of the secondary cyclone separation pipe section is: 10°≤β≤60°, the first The included angle Ф between the minor axis of the second deflector and the cross-section of the secondary cyclone separation pipe is: 0°≤Ф≤45°. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
所述第二导流片为3片,所述第二导流片的长轴与所述二级旋流分离管段的横截面的夹角β为50°,所述第二导流片的短轴与所述二级旋流分离管段的横截面的夹角Ф为0°。 There are 3 second guide vanes, the angle β between the long axis of the second guide vanes and the cross-section of the secondary cyclone separation pipe section is 50°, and the short length of the second guide vanes The included angle Φ between the axis and the cross-section of the secondary cyclone separation pipe section is 0°. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
在所述一级除水管段上开设的除水孔为一级除水孔,所述一级除水孔的外圆周面与所述一级除水管段的内壁相切,所述第一除水孔的孔径d'为:d'≤bD-cαD,其中,所述b、c为常数,D为所述一级除水管段的输出口处的直径,α为所述管道式两级导流片型油水分离器的入口含油率。 The water removal hole opened on the first-level water removal pipe section is a first-level water removal hole, and the outer circumferential surface of the first-level water removal hole is tangent to the inner wall of the first-level water removal pipe section. The aperture d' of the water hole is: d'≤bD-cαD, wherein, the b and c are constants, D is the diameter at the output port of the first-stage water removal pipe section, and α is the pipeline-type two-stage guide The inlet oil content of the flow-sheet type oil-water separator. the
优选地,上述油水分离器还具有以下特点: Preferably, the above-mentioned oil-water separator also has the following characteristics:
在所述二级旋流分离管段上开设的除水孔为二级除水孔,所述二级除水孔的外圆周面与所述二级旋流分离管段的内壁相切,所述第二除水孔的孔径d'为:d'≤bD-0.5cαD,其中,所述b、c为常数,D为二级旋流分离管段的直径,α为所述管道式两级导流片型油水分离器的入口含油率。 The water removal hole opened on the secondary cyclone separation pipe section is a secondary water removal hole, and the outer circumferential surface of the secondary water removal hole is tangent to the inner wall of the secondary cyclone separation pipe section. The aperture d' of the secondary water removal hole is: d'≤bD-0.5cαD, wherein the b and c are constants, D is the diameter of the secondary cyclone separation pipe section, and α is the pipeline-type two-stage deflector The inlet oil content of the type oil-water separator. the
一级进液管段上装有第一流量计;在一级除水管段和二级旋流分离管段的除水孔之间的管段外设置有圆筒,所述圆筒用于容纳从所述第一除水孔和第二除水孔排出的液体;所述圆筒连接有与之正交的出水管段,水通过出水管段排出,出水管段上装有弯头,使出水管段的出口与来流方向平行,出水管段上装有第二流量计和球阀,通过调节球阀来控制从出水管段的出口分流掉的流量占一级进液管段流量的百分比。 A first flowmeter is installed on the first-stage liquid inlet pipe section; a cylinder is arranged outside the pipe section between the water-removal holes of the first-stage water removal pipe section and the second-stage cyclone separation pipe section, and the cylinder is used to accommodate the The liquid discharged from the first water removal hole and the second water removal hole; the cylinder is connected with a water outlet pipe section orthogonal to it, and the water is discharged through the water outlet pipe section, and an elbow is installed on the water outlet pipe section so that the outlet of the water outlet pipe section Parallel to the direction of incoming flow, a second flow meter and a ball valve are installed on the outlet pipe section, and the percentage of the flow diverted from the outlet of the outlet pipe section to the flow rate of the primary inlet pipe section is controlled by adjusting the ball valve. the
本发明具有如下优点: The present invention has the following advantages:
1、当油水以一定的比例进入安装有本发明油水分离器的起旋装置时,遇到导流片,由于导流片周向同向倾斜,沿环形方向每个导流片导流的那部分流体流动基本相同,因此能够达到一致的涡旋效果,这样就保证了经过导流片后,所形成的旋流场是中心对称的。而油水混合液经过导流片导流后在管道中向一个方向运动,在其向前运动过程中,所受的外来流场干扰少,因 此,所形成的对称流场较稳定。油水在对称稳定的旋流场中,由于油相密度较小,所受到的向心浮力大于离心力,因此向管中心运动,水则向相反的方向运动,即分布在管壁附近;在对称稳定流场中,油核稳定的分布在圆形管道中心区域,不会发生大位移的摇晃;这样,就能够起到很好的油水分离效果; 1. When oil and water enter the spinning device equipped with the oil-water separator of the present invention in a certain proportion, they meet the deflectors. Since the circumference of the deflectors is inclined in the same direction, the part of the fluid guided by each deflector along the annular direction The flow is basically the same, so a consistent vortex effect can be achieved, which ensures that the swirl field formed after passing through the deflector is centrally symmetrical. The oil-water mixture moves in one direction in the pipeline after being guided by the deflector. During its forward movement, it is less disturbed by the external flow field, so the formed symmetrical flow field is relatively stable. In a symmetrical and stable swirl field, oil and water are subjected to centripetal buoyancy greater than centrifugal force due to the low density of the oil phase, so they move toward the center of the tube, while water moves in the opposite direction, that is, they are distributed near the tube wall; in symmetrical and stable In the flow field, the oil nuclei are stably distributed in the central area of the circular pipe, and there will be no large displacement shaking; in this way, a good oil-water separation effect can be achieved;
2、开设的第一除水孔的外圆周面与一级除水管段的内壁相切,且第一除水孔的孔径d'设为d'≤bD-cαD;第二除水孔的外圆周面与二级旋流分离管段的内壁相切,且第二除水孔的孔径d'为:d'≤bD-0.5cαD;这样,就能够进一步根据含油率来调整不同孔径的除水孔,提高了油水分离效率; 2. The outer circumferential surface of the first water removal hole is tangent to the inner wall of the first-level water removal pipe section, and the aperture d' of the first water removal hole is set to d'≤bD-cαD; the outer circumference of the second water removal hole The circumferential surface is tangent to the inner wall of the secondary cyclone separation pipe section, and the aperture d' of the second water removal hole is: d'≤bD-0.5cαD; in this way, the water removal holes of different diameters can be further adjusted according to the oil content , improving the oil-water separation efficiency;
3、本发明是利用旋流原理的二级油水分离设备,本发明的油水分离器的油水混合物的入口和出口的内径相同,只需在需要处理的采液管线上截下一段安装此分离器,不改变管流方向,适应性好; 3. The present invention is a two-stage oil-water separation device using the principle of swirling flow. The inlet and outlet of the oil-water mixture of the oil-water separator of the present invention have the same inner diameter, and only need to cut off a section of the liquid collection pipeline that needs to be processed to install the separator , does not change the pipe flow direction, good adaptability;
4、本发明旋流生成管段安装在管道中,不需要像切向式入口一样,需要另外加一根管子变成二维结构,且三个口的流向平行,因此节省空间,从而能够更有效的利用井下空间,尤其是对于需要多级分离的设备,其一级旋流装置与二级旋流装置的流向一致,二级安装不需要在径向上做改变,更适合应用在井下多级油水分离系统中;另一方面,在水下环境中,水底流动对多级分离器装置的稳定性要求较高,且高压环境使得传统的切向式入口成为薄弱环节,需要额外加强该处的焊接强度,而管道式两级导流片型油水分离器则不存在这一问题,其二级结构紧凑,空间利用率高,因此本发明具有良好的工业应用前景。 4. The swirl flow generation pipe section of the present invention is installed in the pipeline, it does not need to add another pipe to become a two-dimensional structure like the tangential inlet, and the flow direction of the three ports is parallel, so it saves space and can be more Effective use of downhole space, especially for equipment that requires multi-stage separation, the flow direction of the first-stage cyclone device and the second-stage cyclone device are consistent, and the secondary installation does not need to be changed in the radial direction, which is more suitable for multi-stage downhole applications In the oil-water separation system; on the other hand, in the underwater environment, the bottom flow has high requirements on the stability of the multi-stage separator device, and the high-pressure environment makes the traditional tangential inlet a weak link, and additional strengthening is required Welding strength, but the pipeline type two-stage deflector type oil-water separator does not have this problem, its secondary structure is compact, and the space utilization rate is high, so the present invention has good industrial application prospects. the
附图说明 Description of drawings
图1为管道式两级导流片型油水分离器整体示意图; Figure 1 is an overall schematic diagram of a pipeline-type two-stage deflector-type oil-water separator;
图2为导流片安装示意图; Figure 2 is a schematic diagram of the installation of the deflector;
图3为除水孔开设示意图。 Figure 3 is a schematic diagram of opening the water removal hole. the
具体实施方式 Detailed ways
下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。 Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other. the
本发明实施例的用于在井下及未来水下分离系统中的管道式两级导流片型油水分离器,如图1所示,包括如下部件:一级进液管段1、渐扩管段2、一级旋流生成管段3和一级除水管段5,二级旋流分离管段12,出水管段6。其中,进液管段1的进液管上装有流量计16,出水管段6上装有一个流量计7和球阀8。在一级旋流生成管段3中安装有一级导流片4。在二级旋流分离管段12中安装有二级导流片13。 The pipeline-type two-stage deflector-type oil-water separator used in downhole and future underwater separation systems according to the embodiment of the present invention, as shown in Figure 1, includes the following components: a first-stage liquid inlet pipe section 1, and a gradual expansion pipe section 2 1. The primary swirl generation pipe section 3, the primary water removal pipe section 5, the secondary cyclone separation pipe section 12, and the water outlet pipe section 6. Wherein, a flow meter 16 is installed on the liquid inlet pipe of the liquid inlet pipe section 1 , and a flow meter 7 and a ball valve 8 are installed on the water outlet pipe section 6 . A first-stage guide vane 4 is installed in the first-stage swirl flow generating pipe section 3 . A secondary flow deflector 13 is installed in the secondary cyclone separation pipe section 12 . the
如图2所示,一级旋流生成管段3进一步包括可固定倾斜安装在其上的4片一级导流片:第一一级导流片41、第二一级导流片42、第三一级导流片43和第四一级导流片44,一级导流片41、42、43、44沿一级旋流生成管段3的周向均布,并在一级旋流生成管段3的轴向依次叠置。当油水混合的流体沿流向17的方向流经一级导流片41、42、43、44时,就会形成中心对称的旋流场,在旋流场中油水因密度不同所受到离心力不同而被分离。一级导流片41、42、43、44采用半椭圆形的不锈钢或者其它耐磨材料制成,一级导流片41、42、43、44的长轴与一级旋流生成管段3的横截面的夹角θ为45°,短轴与一级旋流生成管段3的横截面相平行,即短轴与一级旋流生成管段3的横截面的夹角α为0°。 As shown in Figure 2, the first-stage swirl flow generating pipe section 3 further includes four first-stage guide vanes that can be fixedly and obliquely installed thereon: the first-stage guide vane 41, the second-stage guide vane 42, the first-stage guide vane The three first-level guide vanes 43 and the fourth first-level guide vanes 44, the first-level guide vanes 41, 42, 43, and 44 are uniformly distributed along the circumferential direction of the first-stage swirl flow generation pipe section 3, and are formed in the first-stage swirl flow generation pipe section 3 The axial directions are superimposed one after the other. When the fluid mixed with oil and water flows through the first-stage deflectors 41, 42, 43, and 44 along the flow direction 17, a center-symmetrical swirl field will be formed. be separated. The primary deflectors 41, 42, 43, 44 are made of semi-elliptical stainless steel or other wear-resistant materials. The included angle θ of the cross section is 45°, and the short axis is parallel to the cross section of the primary swirl generating pipe section 3, that is, the included angle α between the short axis and the cross section of the primary swirling flow generating pipe section 3 is 0°. the
传统的切向式入口起旋方式形成旋流场,在旋流场中油相向中心区域运动形成油核,并利用油核与水在不同区域的反向流动实现油水分离,当旋流场不稳定时,油核中的部分油有被反向流动的水带走的可能,从而增加了油水分离的难度。而本发明的起旋方式即利用轴向安装的静态一级导流片41、42、43、44导流后形成旋流场,在旋流场中油相所形成的油核与在管壁附近分布的水相向相同的方向运动,则减小了上述风险。 The traditional tangential inlet swirling method forms a swirl field, in which the oil phase moves toward the central area to form an oil core, and uses the reverse flow of the oil core and water in different areas to achieve oil-water separation. When the swirl field is unstable At this time, part of the oil in the oil core may be taken away by the reverse flow of water, which increases the difficulty of oil-water separation. And the swirl mode of the present invention promptly utilizes the axially installed static one-stage deflector 41, 42, 43, 44 to guide the flow to form a swirl field, and the oil core formed by the oil phase in the swirl field and the oil core near the pipe wall The distribution of water phases moving in the same direction reduces the above risk. the
在本发明实施例中,一级导流片41、42、43、44以长轴与一级旋流生成管段3的横截面的夹角θ为45°的角度同向安装在一级旋流生成管段3中,当然,也可以是10°≤θ≤60°。短轴与一级旋流生成管段3的横截面相平行,即短轴与一级旋流生成管段3的横截面的夹角α为0°,当然,也可以是0°≤α≤45°。在一级导流片41、42、43、44的厚度h通常可以设 置在2mm~7mm,以保证足够的强度,一级旋流生成管段3的管径d为75mm,一级导流片的厚度为2mm。 In the embodiment of the present invention, the primary baffles 41, 42, 43, 44 are installed in the same direction on the primary vortex with the angle θ between the long axis and the cross section of the primary vortex generating pipe section 3 being 45°. In the generation pipe section 3, of course, 10°≤θ≤60° can also be used. The short axis is parallel to the cross-section of the first-stage swirl generation pipe section 3, that is, the angle α between the short axis and the cross-section of the first-stage swirl flow generation pipe section 3 is 0°, of course, it can also be 0°≤α≤45° . The thickness h of the primary baffles 41, 42, 43, and 44 can usually be set at 2 mm to 7 mm to ensure sufficient strength. The diameter d of the primary swirl generation pipe section 3 is 75 mm, and the primary baffles The thickness is 2mm. the
在本发明实施例中,一级导流片4的安装数目也可以设置在2~6片,也可以起到相同或是类似的油水分离效果。各一级导流片在一级旋流生成管段3中心区域依次重叠,保持中心重叠点紧靠在一起,从而保证油水混合液经过导流片导流。 In the embodiment of the present invention, the installed number of the first-stage deflectors 4 can also be set at 2 to 6 pieces, which can also achieve the same or similar oil-water separation effect. The first-stage deflectors are overlapped sequentially in the central area of the first-stage swirl flow generation pipe section 3, and the overlapping points of the centers are kept close together, so as to ensure that the oil-water mixture is guided through the guide vanes. the
如图1所示,一级除水管段5上开设有沿油水流向主流方向间隔适当间距的1组以上一级除水孔15,每组除水孔15的数量与一级导流片41、42、43、44的数量相同,且沿一级除水管段5周向均匀分布。一级除水孔15的外圆周面与一级除水管段5的内壁相切,如图3所示,且除水孔15的孔径d'为:d'≤bD-cαD,其中,b、c为常数,D为一级除水管段5的输出口处的直径,α为油水分离器的入口含油率。在本发明实施例中,b为0.25,D为0.05m,c为0.8925。通过这样设置除水孔,大大减小了油从出水管道流出的几率,从而能够应用到井下将水分离就地回注地层。 As shown in Figure 1, the first-level water removal pipe section 5 is provided with more than one group of water-removal holes 15 at appropriate intervals along the oil-water flow to the mainstream direction, and the number of water-removal holes 15 in each group is the same as that of the first-level guide vanes 41, 42, 43, 44 have the same number and are evenly distributed along the circumference of the primary water removal pipe section 5. The outer circumferential surface of the first-level water removal hole 15 is tangent to the inner wall of the first-level water removal pipe section 5, as shown in Figure 3, and the aperture d' of the water removal hole 15 is: d'≤bD-cαD, wherein, b, c is a constant, D is the diameter at the outlet of the primary water removal pipe section 5, and α is the oil content at the inlet of the oil-water separator. In the embodiment of the present invention, b is 0.25, D is 0.05m, and c is 0.8925. By arranging the water removal hole in this way, the probability of oil flowing out from the water outlet pipeline is greatly reduced, so that it can be applied downhole to separate water and reinject it into the formation in situ. the
在一级除水管段5后连接二级旋流分离管段12,在二级旋流分离管段12上安装有与一级导流片旋向相同的二级导流片13,二级导流片13在二级旋流分离管段12上沿轴向依次叠置。当油水混合的流体流经二级导流片13时,会增强旋流强度,使经过一级除水管段5后形成中心对称的更强的旋流场,在旋流场中油水因密度不同所受到离心力不同而被进一步分离。二级导流片13也采用半椭圆形的不锈钢或者其它耐磨材料制成,二级导流片13的长轴与二级旋流分离管段12横截面的夹角β为50°,短轴与二级旋流分离管段12的横截面相平行,即短轴与二级旋流分离管段12的横截面的夹角Ф为0°。 After the primary water removal pipe section 5, the secondary cyclone separation pipe section 12 is connected, and the secondary cyclone separation pipe section 12 is equipped with a secondary baffle 13 with the same rotation direction as the primary baffle, and the secondary baffle 13 are sequentially stacked on the secondary cyclone separation pipe section 12 in the axial direction. When the fluid mixed with oil and water flows through the secondary deflector 13, the swirl strength will be enhanced, so that a stronger swirl field with central symmetry will be formed after passing through the primary water removal pipe section 5. In the swirl field, the oil and water will have different densities. The centrifugal force received is different and further separated. The secondary deflector 13 is also made of semi-elliptical stainless steel or other wear-resistant materials. The angle β between the major axis of the secondary deflector 13 and the cross section of the secondary cyclone separation pipe section 12 is 50°, and the short axis It is parallel to the cross section of the secondary cyclone separation pipe section 12, that is, the included angle Φ between the short axis and the cross section of the secondary cyclone separation pipe section 12 is 0°. the
在本发明实施例中,二级导流片13以长轴与二级旋流分离管段12的横截面的夹角β为50°的角度同向安装在二级旋流分离管段12中,当然,也可以是10°≤β≤60°。短轴与二级旋流分离管段12的横截面相平行,即短轴与二级旋流分离管段12的横截面的夹角Ф为0°,当然,也可以是0°≤Ф≤45°。在二级导流片13的厚度通常可以设置在2mm~7mm。 In the embodiment of the present invention, the secondary baffles 13 are installed in the secondary cyclone separation pipe section 12 in the same direction with the angle β between the long axis and the cross section of the secondary cyclone separation pipe section 12 being 50°. , can also be 10°≤β≤60°. The minor axis is parallel to the cross section of the secondary cyclone separation pipe section 12, that is, the included angle Ф between the short axis and the cross section of the secondary cyclone separation pipe section 12 is 0°, of course, it can also be 0°≤Ф≤45° . The thickness of the secondary deflector 13 can generally be set at 2 mm to 7 mm. the
在本发明实施例中,二级导流片13的安装数目可以设置在2~6片,可 以起到相同或是类似的油水分离效果。各二级导流片在二级旋流分离管段12中心区域依次重叠,保持中心重叠点紧靠在一起,从而保证油水混合液经过导流片导流。 In the embodiment of the present invention, the installation number of the secondary deflectors 13 can be set at 2 to 6 pieces, which can achieve the same or similar oil-water separation effect. Each secondary deflector is sequentially overlapped in the center area of the secondary cyclone separation pipe section 12, and the overlapping points of the centers are kept close to each other, so as to ensure that the oil-water mixture is guided through the deflector. the
传统的切向式入口起旋方式形成旋流场,在旋流场中油相向中心区域运动形成油核,并利用油核与水在不同区域的反向流动实现油水分离,通常入口流向与分离后的出口流向相互垂直,因此要实现二级串联对径向尺寸有一定的要求。而本发明的二级导流片型起旋方式沿流向串联相接即利用轴向安装的静态一级导流片41、42、43、44导流后形成旋流场,当除水后,沿流向继续安装二级导流片13加强旋流,并进一步将水分离,两者沿轴向串接,减小了对径向尺寸的需求,因此结构更紧凑,更适合于在井下和对实施空间有要求的场合使用。 The traditional tangential inlet swirling method forms a swirl field, in which the oil phase moves toward the central area to form an oil core, and the oil-water separation is achieved by using the reverse flow of the oil core and water in different areas. The outlet flow directions of the outlets are perpendicular to each other, so there are certain requirements for the radial size to realize the two-stage series connection. And the two-stage deflector type swirl mode of the present invention is connected in series along the flow direction, that is, utilizes the axially installed static primary deflectors 41, 42, 43, 44 to guide the flow to form a swirl field, and after removing water, Continue to install the secondary deflector 13 along the flow direction to strengthen the swirling flow and further separate the water. It is used in occasions where the implementation space is required. the
在二级旋流分离管段12上,距二级导流片13一定长度处,如图1所示,开设有沿油水流向主流方向间隔适当间距的1组以上二级除水孔11,二级除水孔11的组数与二级导流片13的数量相同,且沿二级旋流分离管段12周向均匀分布。二级除水孔11的外圆周面与二级旋流分离管段12的内壁相切,如图3所示,且二级除水孔11的孔径d'为:d'≤bD-0.5cαD,其中,b、c为常数,D为二级旋流分离管段12的直径,α为油水分离器的入口含油率。在本发明实施例中,b为0.25,D为0.05m,c为0.8925。 On the secondary cyclone separation pipe section 12, at a certain length from the secondary deflector 13, as shown in Fig. The number of groups of dewatering holes 11 is the same as the number of secondary deflectors 13 , and they are evenly distributed along the circumferential direction of the secondary cyclone separation pipe section 12 . The outer circumferential surface of the secondary water removal hole 11 is tangent to the inner wall of the secondary cyclone separation pipe section 12, as shown in Figure 3, and the aperture d' of the secondary water removal hole 11 is: d'≤bD-0.5cαD, Wherein, b and c are constants, D is the diameter of the secondary cyclone separation pipe section 12, and α is the oil content at the inlet of the oil-water separator. In the embodiment of the present invention, b is 0.25, D is 0.05m, and c is 0.8925. the
在一级除水管段5和二级旋流分离管段12除水孔之间的管段外有同心圆筒14与之形成一个腔室,该腔室包括用于容纳从一级和二级除水孔排出的液体,在圆筒14上装有与之正交的出水管段6,水通过出水管段6排出,出水管段6上装有弯头,使出水管的出口最终与来流方向平行,出水管段6上装有流量计7和一个球阀8,通过调节球阀8来控制从出口9分流掉的流量占进液管段1流量的百分比。其余的来液通过主流下游的出口10排出,不改变主流的流动方向,出口10即为安装在二级旋流分离管段12输出端的出口,出口10为富油出口。 There is a concentric cylinder 14 to form a chamber with it outside the pipe section between the first-stage water removal pipe section 5 and the second-stage cyclone separation pipe section 12 except for the water hole, and the chamber includes a chamber for accommodating the first-stage and second-stage water removal pipes. The liquid discharged from the hole is equipped with an outlet pipe section 6 orthogonal to it on the cylinder 14, and the water is discharged through the outlet pipe section 6. An elbow is installed on the outlet pipe section 6, so that the outlet of the outlet pipe is finally parallel to the direction of the incoming flow. The outlet pipe section 6 is equipped with a flow meter 7 and a ball valve 8, and the percentage of the flow diverted from the outlet 9 to the flow of the inlet pipe section 1 is controlled by adjusting the ball valve 8. The remaining incoming liquid is discharged through the outlet 10 downstream of the main flow without changing the flow direction of the main flow. The outlet 10 is the outlet installed at the output end of the secondary cyclone separation pipe section 12, and the outlet 10 is an oil-rich outlet. the
本发明提供的应用在井下及未来水下分离系统中的管道式两级导流片型油水分离器的方法,包括: The method of the pipeline-type two-stage deflector type oil-water separator applied in the underground and future underwater separation systems provided by the present invention includes:
将含油浓度在5%-20%之间的油井产液,以15m3/h的流量,从一级进液管段1经第一流量计16进入,入口的第一流量计16记录入口流量; The oil well producing fluid with an oil concentration between 5% and 20% enters from the primary liquid inlet pipe section 1 through the first flowmeter 16 at a flow rate of 15m3/h, and the first flowmeter 16 at the entrance records the inlet flow rate;
经过渐扩管段2的导流,油水两相混合液顺利过渡到一级旋流生成管段3,流经第一导流片41、42、43、44形成高速旋转的流体,油水两相在离心力作用下,快速分离,密度较大的水相富集在管内壁,而密度较小的油相则富集在管中心。分离好的油水两相在惯性作用进入一级除水管段5,在一级除水管段5中,油相富集在管中心,分布在一级除水管段5内壁附近的水则由管壁上的第一除水孔15流出从而实现一级油水分离,经过一级分离后的油水混合物进入二级旋流分离管段12,流经二级导流片13的导流作用,旋转强度得到增强,将水进一步通过二级除水孔11分离出来。 After the diversion of the gradually expanding pipe section 2, the oil-water two-phase mixed liquid smoothly transitions to the first-stage swirling flow generation pipe section 3, and flows through the first guide vanes 41, 42, 43, 44 to form a high-speed rotating fluid. Under the action, the separation is rapid, and the denser water phase is enriched on the inner wall of the tube, while the less dense oil phase is enriched in the center of the tube. The separated oil-water two phases enter the primary water removal pipe section 5 under the action of inertia. In the primary water removal pipe section 5, the oil phase is enriched in the center of the pipe, and the water distributed near the inner wall of the primary water removal pipe section 5 is released from the pipe wall. The first water removal hole 15 on the top flows out to realize the first-level oil-water separation, and the oil-water mixture after the first-level separation enters the second-level cyclone separation pipe section 12, and flows through the diversion effect of the second-level guide plate 13, and the rotation strength is enhanced , the water is further separated through the secondary water removal hole 11. the
通过调节出水管段6上的球阀8,监测第二流量计7和第一流量计16的视数,使第二流量计7的视数在第一流量计16的50%左右,分离掉50%左右的水;在本实施例中,一级除水孔15的孔径d'为3mm。二级除水口11的孔径为2mm。分离后剩下50%的油水混合物输送到平台或者井口进行精细分离。 By adjusting the ball valve 8 on the water outlet pipe section 6, monitor the sight numbers of the second flow meter 7 and the first flow meter 16, so that the sight numbers of the second flow meter 7 are about 50% of the first flow meter 16, and 50% of the first flow meter 16 is separated. % of water; in the present embodiment, the aperture d' of the primary dewatering hole 15 is 3mm. The aperture of the secondary dewatering port 11 is 2mm. After separation, the remaining 50% of the oil-water mixture is transported to the platform or wellhead for fine separation. the
经过本设备处理后的回注水含油率小于1000ppm,达到国家井下或者海底水下处理系统处理标准。 The oil content of the reinjected water after treatment by this equipment is less than 1000ppm, which meets the treatment standard of the national underground or seabed underwater treatment system. the
应用实例一 Application example one
在上述技术方案中,一级进液管段1管径为50mm,渐扩管段2的两个端面直径分别为50mm和75mm,一级旋流生成管段3的管径为75mm和一级除水管段5的两个端面直径分别为75mm和50mm,一级导流片4有4个,一级导流片长轴与一级旋流生成管段3的横截面的夹角θ为45°,短轴与一级旋流生成管段3的横截面的夹角α为0°,二级旋流分离管段12的管径为50mm,二级导流片的数目为3片,二级导流片长轴与一级旋流生成管段3的横截面的夹角θ为50°,短轴与二级旋流生成管段4的横截面的夹角α为0°,出水管段6的管径为50mm。一级除水孔15的孔径为3mm,一级除水孔共开设5个截面,均匀分布在一级除水管段5。二级除水孔的孔径为2mm,二级除水孔共开设5个截面。 In the above technical scheme, the diameter of the first-stage liquid inlet pipe section 1 is 50mm, the diameters of the two end faces of the gradual expansion pipe section 2 are 50mm and 75mm respectively, the pipe diameter of the first-stage swirl generation pipe section 3 is 75mm, and the first-stage water removal pipe section The diameters of the two end faces of 5 are 75mm and 50mm respectively, and there are four first-stage guide vanes 4, and the included angle θ between the major axis of the first-stage guide vane and the cross-section of the first-stage swirl flow generating pipe section 3 is 45°, and the short axis The included angle α with the cross section of the first-stage swirl flow generating pipe section 3 is 0°, the pipe diameter of the second-stage swirl flow separation pipe section 12 is 50 mm, the number of the second-stage flow guide vanes is 3 pieces, and the long axis of the second-stage flow guide vanes The included angle θ with the cross-section of the primary swirl generation pipe section 3 is 50°, the included angle α between the short axis and the cross-section of the secondary swirl flow generated pipe section 4 is 0°, and the diameter of the outlet pipe section 6 is 50 mm. The aperture of the first-level water removal hole 15 is 3mm, and the first-level water removal hole has 5 cross-sections, which are evenly distributed in the first-level water removal pipe section 5 . The aperture of the secondary water removal hole is 2 mm, and a total of 5 sections are opened in the secondary water removal hole. the
一级进液管段1长度为100mm,渐扩管段2的长度为150mm,一级旋流生成管段3的长度为750mm,其中一级导流片安装在距一级旋流生成管段3流入口50mm处。一级导流片4厚度2mm,一级除水管段5长度为200mm。二级旋流分离管段12的长度为1000mm,二级导流片安装在距离二级旋流分离管段12流入口100mm。二级除水孔的第一排孔开设在距离导流片500mm处,均匀开设。 The length of the first-stage liquid inlet pipe section 1 is 100mm, the length of the gradual expansion pipe section 2 is 150mm, and the length of the first-stage swirl flow generation pipe section 3 is 750mm. place. The thickness of the primary deflector 4 is 2 mm, and the length of the primary water removal pipe section 5 is 200 mm. The length of the secondary cyclone separation pipe section 12 is 1000 mm, and the secondary flow deflector is installed at a distance of 100 mm from the inlet of the secondary cyclone separation pipe section 12 . The first row of secondary water removal holes is opened at a distance of 500mm from the deflector, and is evenly opened. the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. the
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Inventor after: Le Zuan Inventor after: Shi Shiying Inventor after: Wu Yingxiang Inventor after: Deng Xiaohui Inventor after: Xu Jingyu Inventor after: Xu Wenjiang Inventor after: Zou Xinbo Inventor after: Liu Min Inventor after: Luo Changhua Inventor after: Wang Sheng Inventor before: Le Zuan Inventor before: Shi Shiying Inventor before: Wu Yingxiang Inventor before: Deng Xiaohui Inventor before: Xu Jingyu Inventor before: Xu Wenjiang Inventor before: Zou Xinbo Inventor before: Liu Min Inventor before: Luo Changhua Inventor before: Wang Sheng |