CN109356562B - Underground sand-filtering type gas-liquid separation device - Google Patents
Underground sand-filtering type gas-liquid separation device Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/16—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
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Abstract
本发明提供了一种井下滤砂式气液分离装置,应用于油气井和非常规气井产液的气液固分离。该井下气液分离装置主要由双管轴流器、旋流分离器、轴流分离器和直丝滤砂器组成,并结合井下抽油泵,实现产液进泵前的气液固一体化分离,有效解决气锁和砂卡泵等问题;直丝滤砂器采用滤砂式直丝管实现产液进泵前的固液分离,轴流分离器采用第一级轴流式孔隙管实现产液固液分离后的第一级初步气液分离,旋流分离器采用第二级分层旋流式多段管实现产液的第二级气液分离,双管轴流器依据内轴流管实现第一级气液分离后携小气泡产液的缓冲,并通过外轴流管将第二级气液分离后的细砂液体输送至抽油泵。
The invention provides an underground sand filter type gas-liquid separation device, which is applied to the gas-liquid-solid separation of the liquid produced by oil and gas wells and unconventional gas wells. The downhole gas-liquid separation device is mainly composed of a double-tube axial flow separator, a cyclone separator, an axial flow separator and a straight wire sand filter, and is combined with the downhole oil pump to realize the integrated separation of gas, liquid and solid before the production liquid is fed into the pump. , effectively solve the problems of air lock and sand stuck pump; the straight wire sand filter adopts the sand filter type straight wire tube to realize the solid-liquid separation before the liquid production enters the pump, and the axial flow separator adopts the first-stage axial flow pore tube to realize the production The first-stage preliminary gas-liquid separation after liquid-solid-liquid separation, the cyclone separator adopts the second-stage layered cyclone multi-section tube to realize the second-stage gas-liquid separation of the liquid produced, and the double-tube axial flow device is based on the inner axial flow tube. After the first-stage gas-liquid separation, the buffering of the liquid with small bubbles is realized, and the fine sand liquid after the second-stage gas-liquid separation is transported to the oil pump through the outer axial flow pipe.
Description
技术领域technical field
本发明涉及一种油气井和非常规气井开采用的气液固一体分离装置,特别是涉及一种滤砂式、第一级轴流式和第二级分层旋流式的井下气液分离装置。The invention relates to a gas-liquid-solid integrated separation device used in the opening of oil and gas wells and unconventional gas wells, in particular to a downhole gas-liquid separation of sand filter type, first-stage axial flow and second-stage layered cyclone flow device.
背景技术Background technique
高气液比的油气井和非常规气井开采中,气体的存在将直接影响到整个抽吸系统的效率,气体含量相对较低时,气体主要影响抽油泵的充满度并使泵效降低,而当气体含量较大时,大量气体进入抽油泵,大大提高气锁现象发生的概率,同时由于砂粒或煤粒等固体颗粒的存在,也会出现砂卡泵等问题。In the production of oil and gas wells with high gas-liquid ratio and unconventional gas wells, the presence of gas will directly affect the efficiency of the entire pumping system. When the gas content is relatively low, the gas mainly affects the fullness of the pump and reduces the pump efficiency. When the gas content is large, a large amount of gas enters the oil pump, which greatly increases the probability of the gas lock phenomenon. At the same time, due to the existence of solid particles such as sand or coal particles, problems such as sand sticking of the pump will also occur.
目前有关井下气液固一体分离装置的专门研究还较少,主要是一些针对脱气问题而研发的井下气液分离器,井下气液分离器的结构也在不断地改进之中,由常规的重力式和螺旋式发展到多杯等流式,这些气液分离器的基本原理都是基于重力作用和离心作用而设计的,其中常规重力分离器为自然重力分离器,它利用套管射孔段以下的部位作为口袋进行重力分离,该分离器尺寸较大;偏心重力分离器的偏心设计改变了环空的形状,使得环空有更大的空间进行气液分离,进入分离器的气相也相对降低;螺旋式分离器是在重力式分离器的中心管上另外设计螺旋叶片,依靠流体自身的重力和流压产生向下的速度,同时在螺旋叶片的引流下缓慢运动,该分离器的工作性能取决于螺旋叶片的尺寸,不适用于处理大体积流量的含液气流,同时其螺旋叶片的加工制造也存在一定难度。At present, there are few special studies on the integrated gas-liquid-solid separation device in the downhole, mainly some downhole gas-liquid separators developed for degassing problems. The structure of the downhole gas-liquid separator is also constantly being improved. Gravity type and spiral type are developed to multi-cup iso-flow. The basic principles of these gas-liquid separators are designed based on gravity and centrifugal action. Among them, conventional gravity separators are natural gravity separators, which use casing perforation. The part below the segment is used as a pocket for gravity separation, and the separator is larger in size; the eccentric design of the eccentric gravity separator changes the shape of the annulus, making the annulus more space for gas-liquid separation, and the gas phase entering the separator is also Relatively lower; the helical separator is additionally designed with a helical blade on the center tube of the gravity separator, which relies on the gravity and flow pressure of the fluid to generate a downward velocity, and at the same time moves slowly under the drainage of the helical blade. The working performance depends on the size of the helical blade, and it is not suitable for handling the liquid-containing gas flow with a large volume flow. At the same time, the processing and manufacturing of the helical blade is also difficult.
为此,在依托现有气液分离可行性技术的基础上,依据抽油泵内气液两相流动和固液两相流动数值模拟和仿真分析结果,并结合胜利油田油气井和鄂尔多斯盆地非常规气井现场试验测试结果,研制出新型气液固一体化分离装置,对解决现场气锁和砂卡泵等问题以及提高机采系统效率均具有重要意义。To this end, based on the existing feasible technology of gas-liquid separation, according to the numerical simulation and simulation analysis results of gas-liquid two-phase flow and solid-liquid two-phase flow in the oil pump, combined with oil and gas wells in Shengli Oilfield and unconventional Ordos Basin According to the field test results of gas wells, a new gas-liquid-solid integrated separation device has been developed, which is of great significance to solve the problems of on-site gas locks and sand trap pumps and to improve the efficiency of the mechanical production system.
发明内容SUMMARY OF THE INVENTION
为了有效解决现有井下固液分离技术和气液分离技术存在的缺陷和不足,本发明的目的是提供一种油气井和非常规气井产液气液固一体化分离用的井下滤砂式气液分离装置。该井下气液分离装置采用滤砂式直丝管、第一级轴流式孔隙管和第二级分层旋流式多段管,并结合井下抽油泵,可实现产液进泵前的气液固一体化分离,有效解决气锁和砂卡泵等问题。In order to effectively solve the defects and deficiencies existing in the existing downhole solid-liquid separation technology and gas-liquid separation technology, the purpose of the present invention is to provide a downhole sand filter type gas-liquid integrated gas-liquid-solid separation for oil and gas wells and unconventional gas wells. separation device. The downhole gas-liquid separation device adopts sand filter type straight wire tube, first-stage axial flow pore tube and second-stage layered cyclone multi-section tube, combined with downhole oil pump, which can realize the gas-liquid flow before the production liquid is fed into the pump. Solid integration separation, effectively solve the problems of air lock and sand card pump.
本发明解决其技术问题所采用的技术方案是提供一种井下滤砂式气液分离装置,该井下气液分离装置整体设计为对称管体构造,它主要由双管轴流器、旋流分离器、轴流分离器和直丝滤砂器组成。该井下气液分离装置通过双管轴流器的外轴流管接于抽油泵的底部,双管轴流器和直丝滤砂器由上而下依次同轴心布置,旋流分离器置入双管轴流器的内轴流管且轴流分离器置入直丝滤砂器的管腔,旋流分离器和轴流分离器由上而下依次同轴心布置。The technical solution adopted by the present invention to solve the technical problem is to provide an underground sand filter type gas-liquid separation device. The underground gas-liquid separation device is designed as a symmetrical tube structure as a whole. It consists of a separator, an axial flow separator and a straight wire sand filter. The downhole gas-liquid separation device is connected to the bottom of the oil pump through the outer axial flow pipe of the double-tube axial flow device. The double-tube axial flow device and the straight wire sand filter are arranged concentrically from top to bottom in turn. Enter the inner axial flow tube of the double-tube axial flow device and the axial flow separator is placed in the lumen of the straight wire sand filter. The cyclone separator and the axial flow separator are arranged concentrically from top to bottom.
直丝滤砂器采用滤砂式直丝管实现产液进泵前的固液分离,它包括直丝管套和直丝扣。直丝扣采用上细下粗的变截面盘体,直丝扣的截面变化处形成卡槽,并实现直丝管套下端的轴向定位,且直丝扣上下截面半径的差值等于直丝管套的管壁厚。The straight wire sand filter adopts a sand filter type straight wire tube to realize the solid-liquid separation before the liquid is fed into the pump. It includes a straight wire tube sleeve and a straight wire buckle. The straight thread buckle adopts a variable section disc body with a thin top and a thick bottom. A slot is formed at the change of the cross section of the straight thread buckle, and the axial positioning of the lower end of the straight thread sleeve is realized, and the difference between the upper and lower section radii of the straight thread buckle is equal to the straight thread. The wall thickness of the sleeve.
直丝管套由直丝体沿直丝扣的圆周方向均匀分布而成,直丝管套的上下两端部分别与轴流卡箍和直丝扣焊接在一起,同时所有直丝体均倾斜放置,由此使得直丝管套呈现上粗下细的V形构造,以减少井下作业中直丝滤砂器与套管管壁发生碰撞的概率,并保证经直丝滤砂器过滤后的粗砂粒顺利沉降至井底口袋内,而不会堆积于直丝管套外。直丝体由不锈钢丝轧制而成,其截面呈等腰梯形,且直丝体的宽边朝外布置,由此相邻直丝体间形成的丝缝沿径向外窄内宽,以避免随产液流经丝缝的细砂粒卡死于丝缝的入口处而造成堵塞,为此直丝管套具备自清洁功能。The straight wire sleeve is made of straight wire bodies evenly distributed along the circumference of the straight wire buckle. The upper and lower ends of the straight wire sleeve are welded with the axial flow clamp and the straight wire buckle respectively, and all the straight wire bodies are inclined at the same time. Placed, so that the straight wire casing presents a V-shaped structure with a thick upper and a thin lower, so as to reduce the probability of collision between the straight wire sand filter and the casing pipe wall during downhole operations, and to ensure that the straight wire sand filter is filtered. Coarse sand grains settle smoothly into the bottom hole pocket, instead of accumulating outside the straight wire casing. The straight wire body is rolled from stainless steel wire, and its cross section is an isosceles trapezoid, and the wide side of the straight wire body is arranged outward, so that the wire seam formed between the adjacent straight wire bodies is radially narrower outside and wider inside, so that the To avoid the blockage caused by the fine sand particles flowing through the silk seam with the production liquid, the straight wire sleeve has a self-cleaning function.
产液进泵前固液分离流程为,直丝滤砂器随油管柱和抽油泵下井并悬挂于产液层位,产液携砂粒流经直丝管套,大于丝缝的粗砂粒被过滤掉并依据直丝管套V形构造顺利沉降至井底口袋,小于丝缝的细砂粒依据直丝管套自清洁作用随产液顺利流经丝缝并进入直丝管套和轴流孔隙管的环形空间。The solid-liquid separation process before the production liquid is fed into the pump is as follows: the straight wire sand filter goes down the well with the tubing string and the oil pump and hangs at the liquid production layer. The production liquid carries the sand particles and flows through the straight wire casing, and the coarse sand particles larger than the wire gap are filtered. According to the V-shaped structure of the straight wire casing, the fine sand particles smaller than the wire fracture smoothly flow through the wire seam and enter the straight wire casing and the axial flow pore tube according to the self-cleaning effect of the straight wire casing. the annular space.
轴流分离器采用第一级轴流式孔隙管实现产液固液分离后的第一级初步气液分离,它包括轴流卡箍和轴流孔隙管。The axial flow separator adopts the first-stage axial-flow pore tube to realize the first-stage preliminary gas-liquid separation after the separation of liquid and solid, which includes an axial-flow clamp and an axial-flow pore tube.
轴流卡箍采用变截面厚壁筒体,轴流卡箍的外环面上部通过管螺纹与外轴流管相连,且轴流卡箍的外环面下部的截面变化处形成卡槽,并实现直丝管套上端的轴向定位,由此将直丝滤砂器和外轴流管连成一体,同时轴流卡箍的环腔内壁通过管螺纹将轴流孔隙管和内轴流管连成一体。The axial flow clamp adopts a variable-section thick-walled cylinder, the upper part of the outer ring surface of the axial flow clamp is connected with the outer axial flow pipe through pipe threads, and the section change of the lower part of the outer ring surface of the axial flow clamp forms a clamping groove, and The axial positioning of the upper end of the straight wire sleeve is realized, thereby connecting the straight wire sand filter and the outer axial flow tube into one, and at the same time, the inner wall of the annular cavity of the axial flow clamp connects the axial flow pore tube and the inner axial flow tube through the pipe thread. linked together.
轴流孔隙管采用半封闭等径长管体,轴流孔隙管的环腔内壁由上而下依次设置锥状轴流面和柱状轴流面,轴流孔隙管的锥状轴流面采用倒锥面,使得锥状轴流面的流道截面面积不断扩大,其内产液的流速逐渐减小。轴流孔隙管的柱状轴流面中下部位置的管壁上铣有沿轴向等间距分层排列的减速孔,以保证进入直丝管套和轴流孔隙管的环形空间内的产液有足够时间实施第一级气液分离,而后产液进入轴流孔隙管的管腔内,同时相邻层间的减速孔交错布置,且每层减速孔沿周向均布。轴流孔隙管的减速孔均采用锥面,其减速孔的孔道沿径向外细内粗且减速孔倾斜放置,产液流经轴流孔隙管减速孔时的孔道截面面积不断扩大,同时产液流速逐渐减小。The axial flow pore tube adopts a semi-closed equal-diameter long tube body, the inner wall of the annular cavity of the axial flow pore tube is sequentially set with a conical axial flow surface and a columnar axial flow surface from top to bottom, and the conical axial flow surface of the axial flow pore tube adopts an inverted The conical surface makes the cross-sectional area of the flow channel of the conical axial flow surface continuously expand, and the flow rate of the produced liquid in it gradually decreases. There are deceleration holes arranged in layers at equal intervals along the axial direction on the tube wall at the lower part of the columnar axial flow surface of the axial flow pore tube to ensure that the liquid produced in the annular space of the straight wire sleeve and the axial flow pore tube has a certain amount. The first-stage gas-liquid separation is carried out for sufficient time, and then the produced liquid enters the lumen of the axial flow pore tube, and the deceleration holes between adjacent layers are staggered, and the deceleration holes in each layer are evenly distributed along the circumferential direction. The deceleration holes of the axial flow pore tube are all tapered, and the channels of the deceleration holes are thin and thick in the radial direction, and the deceleration holes are placed obliquely. The liquid flow rate gradually decreases.
第一级初步气液分离流程为,携大气泡的产液经由外窄内宽的丝缝进入直丝管套和轴流孔隙管的环形空间,产液流压下降而完成初步气液分离,分离出的一级气体朝上运移并由直丝管套上部的丝缝溢出而进入油管和套管的环形空间,同时分离后携小气泡的产液朝下流动并经外细内粗的减速孔减速后而进入轴流孔隙管的管腔,而后朝上继续流动并由轴流孔隙管的锥状轴流面减速后而进入双管轴流器的管腔。The first-stage preliminary gas-liquid separation process is that the produced liquid with large bubbles enters the annular space between the straight wire sleeve and the axial flow pore tube through the wire slit with the outer narrow and the inner width, and the flow pressure of the produced liquid drops to complete the preliminary gas-liquid separation. The separated primary gas migrates upwards and overflows from the wire slit on the upper part of the straight wire casing to enter the annular space of the tubing and casing. At the same time, the liquid produced with small bubbles after separation flows downward and passes through the outer finer and inner coarser gasses. After the deceleration hole is decelerated, it enters the lumen of the axial flow aperture tube, and then continues to flow upward and is decelerated by the conical axial flow surface of the axial flow aperture tube to enter the lumen of the double-tube axial flow device.
旋流分离器采用第二级分层旋流式多段管实现产液的第二级气液分离,它包括导气管、造旋管、旋流管和导液管。The cyclone separator adopts the second-stage layered cyclone multi-section tube to realize the second-stage gas-liquid separation of the produced liquid, which includes a gas conduit, a cyclone, a cyclone and a liquid conduit.
导气管和导液管均采用T型三通管并由进口管段和出口管段组成,导气管的进口管段置入造旋管内而导液管的进口管段通过圆周焊与旋流管相连,且导气管和导液管的进口管段均与造旋管和旋流管同轴心布置,导气管和导液管的出口管段均水平布置且其外环面的两端部均车制管螺纹。导气管的进口管段下端设有倒锥状坡口,以便将分离后的二级气体顺利导入导气管内。导液管的出口管段两侧设有锥状旋流面,由此实现旋流分离器与内轴流管和外轴流管的环形空间之间保持联通,而且导液管的锥状旋流面采用锥面,使得锥状旋流面的流道截面面积不断扩大,导液管内细砂液体的流速逐渐减小。The air guide tube and the liquid guide tube are T-shaped three-way pipes and are composed of an inlet pipe section and an outlet pipe section. The inlet pipe sections of the trachea and the catheter are arranged coaxially with the cyclone and the cyclone, the outlet pipe sections of the trachea and the catheter are arranged horizontally and both ends of the outer ring surface are made of pipe threads. The lower end of the inlet pipe section of the air duct is provided with an inverted conical groove, so that the separated secondary gas can be smoothly introduced into the air duct. There are conical swirl surfaces on both sides of the outlet pipe section of the catheter, so that the cyclone separator is kept in communication with the annular spaces of the inner axial flow pipe and the outer axial flow pipe, and the conical swirl flow of the catheter is The surface adopts a conical surface, so that the cross-sectional area of the flow channel of the conical swirl surface is continuously expanded, and the flow rate of the fine sand liquid in the catheter is gradually reduced.
造旋管由造旋锥管段和造旋柱管段组成,造旋管通过其造旋锥管段与导气管焊接在一起,并通过其造旋柱管段与旋流管焊接在一起。造旋管的造旋锥管段内外环面均采用锥面,且造旋锥管段内外环面所在锥面的小端圆面直径均等于导气管的进口管段外环面直径。造旋管的造旋柱管段管壁上钻有射流孔,造旋管的射流孔均采用圆形孔眼,射流孔的孔壁与造旋管造旋柱管段的环腔内壁保持相切,且射流孔倾斜放置;与此同时,造旋管的射流孔共有两列,每列射流孔的轴线位于同一垂面上,且射流孔轴线所在的垂面均经过造旋管的轴线,两列射流孔交错布置,由此内轴流管内携小气泡的产液经射流孔射入造旋管并形成多束旋转液流。The whirling pipe is composed of a whirling cone pipe section and a whirling column pipe section. The whirl pipe is welded with the air duct through its whirl cone pipe section, and is welded with the whirl tube through its whirl column pipe section. The inner and outer annulus surfaces of the swirling conical pipe section of the swirling pipe are all tapered surfaces, and the diameter of the small end circular surface of the conical surface where the inner and outer annular surfaces of the swirling conical pipe section are located is equal to the diameter of the outer annulus of the inlet pipe section of the airway. Jet holes are drilled on the pipe wall of the spin column pipe section of the spin pipe. The jet holes of the spin pipe are all circular holes, and the hole wall of the jet hole is tangent to the inner wall of the annular cavity of the spin column pipe section of the spin pipe, and The jet holes are placed obliquely; at the same time, there are two rows of jet holes in the spinning tube, the axis of each row of jet holes is located on the same vertical plane, and the vertical plane where the axis of the jet holes is located passes through the axis of the spinning tube, and the two rows of jets The holes are arranged in a staggered manner, so that the produced liquid carrying small bubbles in the inner axial flow tube is injected into the spinning tube through the jet holes and forms multiple beams of rotating liquid flow.
旋流管由上锥管段、中柱管段和下锥管段组成,旋流管的上锥管段和下锥管段的内外环面均采用倒锥面,且上锥管段内外环面所在倒锥面的锥度小于下锥管段内外环面所在倒锥面的锥度,而上锥管段内外环面所在倒锥面的锥高则大于下锥管段内外环面所在倒锥面的锥高,同时上锥管段内环面所在倒锥面的小端圆面直径和下锥管段内环面所在倒锥面的大端圆面直径均等于中柱管段的内径。The swirl tube is composed of an upper tapered tube section, a central column tube section and a lower tapered tube section. The inner and outer annular surfaces of the upper and lower tapered tube sections of the swirl tube are all inverted tapered surfaces, and the inner and outer annular surfaces of the upper tapered tube section are located on the inverted tapered surface. The taper is smaller than the taper of the inverted conical surface where the inner and outer annular surfaces of the lower conical tube section are located, while the cone height of the inverted conical surface where the inner and outer annular surfaces of the upper conical tube section is located is greater than that of the inverted conical surface where the inner and outer annular surfaces of the lower conical tube section are located. The diameter of the small end circular surface of the inverted conical surface where the annulus is located and the diameter of the large end circular surface of the inverted conical surface where the inner annulus of the lower conical pipe section is located are both equal to the inner diameter of the central column pipe section.
第二级气液分离流程为,内轴流管内携小气泡的产液经射流孔射入造旋管并形成多束旋转液流,而后多束旋转液流在造旋柱管段的环腔内壁底部汇合并最终形成分层旋流,分层旋流进入上锥管段并继续高速旋转分离,分离出的气体运移至旋流管中央并反向上升形成气柱,同时分离后的产液逐步甩向管壁并流入中柱管段,停留一段时间后旋流进下锥管段,下锥管段中流道截面迅速缩小而使得产液不断加速旋转分离,产液中剩余的气泡运移至旋流管中央形成上升气柱,并与上锥管段内的气柱汇合而形成二级气体,而后经导气管导出,同时分离后的细砂液体由导液管的出口管段减速整流后导出。The second-stage gas-liquid separation process is as follows: the product liquid with small bubbles in the inner axial flow tube is injected into the spin-generating tube through the jet hole to form multiple streams of rotating liquid, and then the multiple streams of rotating liquid flow on the inner wall of the annular cavity of the tube section of the spin-generating column. The bottom converges and finally forms a stratified cyclone, which enters the upper conical tube section and continues to rotate and separate at a high speed. The separated gas migrates to the center of the cyclone and rises in the opposite direction to form a gas column. At the same time, the separated liquid is gradually produced. It is thrown to the tube wall and flows into the middle column tube section. After staying for a period of time, it swirls into the lower conical tube section. The cross section of the flow channel in the lower conical tube section shrinks rapidly, causing the liquid to be continuously accelerated to rotate and separate, and the remaining bubbles in the produced liquid migrate to the swirl tube. A rising air column is formed in the center, and merges with the air column in the upper cone pipe section to form a secondary gas, which is then exported through the air conduit.
双管轴流器依据内轴流管实现携小气泡产液的缓冲,并通过外轴流管将细砂液体输送至抽油泵,它包括内轴流管、外轴流管、排气管、气管端盖和液管端盖。The double-tube axial flow device realizes the buffering of the liquid with small bubbles according to the inner axial flow tube, and transports the fine sand liquid to the oil pump through the outer axial flow tube. It includes an inner axial flow tube, an outer axial flow tube, an exhaust pipe, a End caps for gas tubes and end caps for liquid tubes.
内轴流管采用等径细管体,而外轴流管则采用等径粗管体,内轴流管与造旋管和旋流管间构成环形空间,用于第一级气液分离后携小气泡产液的缓冲,且内轴流管与外轴流管间构成环形空间,用于输送第二级气液分离后的细砂液体。The inner axial flow tube adopts an equal diameter thin tube body, while the outer axial flow tube adopts an equal diameter thick tube body. It carries small bubbles to produce liquid buffer, and an annular space is formed between the inner axial flow tube and the outer axial flow tube, which is used to transport the fine sand liquid after the second-stage gas-liquid separation.
内轴流管的环腔内壁直径等于轴流孔隙管的锥状轴流面所在倒锥面的大端圆面直径,以便将第一级气液分离后携小气泡的产液顺利导入内轴流管的环腔内。内轴流管管壁的上部和下部均设有分层排列的圆形凸台,内轴流管的圆形凸台沿径向对称布置且其圆形凸台的中央部位钻有圆形通孔,内轴流管上部和下部的圆形凸台分别配置气管端盖和液管端盖。外轴流管的外径等于轴流卡箍外环面直径,外轴流管的顶部和内轴流管的底部分别车制外管螺纹,且外轴流管的底部车制内管螺纹而内轴流管的顶部配有盲端法兰盘进行封闭,同时外轴流管的外管螺纹下部设有沿径向对称布置的斜孔。The diameter of the inner wall of the annular cavity of the inner axial flow tube is equal to the diameter of the large end circular surface of the inverted conical surface where the conical axial flow surface of the axial flow pore tube is located, so that the product liquid with small bubbles after the first-stage gas-liquid separation can be smoothly introduced into the inner shaft within the annular lumen of the flow tube. The upper and lower parts of the inner axial flow tube wall are provided with circular bosses arranged in layers. The upper and lower circular bosses of the inner axial flow tube are respectively equipped with end caps for air tubes and end caps for liquid tubes. The outer diameter of the outer axial flow tube is equal to the diameter of the outer ring surface of the axial flow clamp. The top of the outer axial flow tube and the bottom of the inner axial flow tube are respectively machined with outer tube threads, and the bottom of the outer axial flow tube is machined with inner tube threads. The top of the inner axial flow pipe is equipped with a blind end flange for sealing, and the lower part of the outer pipe thread of the outer axial flow pipe is provided with inclined holes arranged symmetrically along the radial direction.
排气管采用弯管,排气管的管径等于导气管出口管段的管径,排气管的内侧与气管端盖通过管螺纹相连,且排气管的外侧通过圆周焊的方式接于外轴流管的斜孔,由此实现旋流分离器与油管和套管的环形空间之间保持联通。The exhaust pipe adopts elbow, the pipe diameter of the exhaust pipe is equal to the pipe diameter of the outlet pipe section of the air duct, the inner side of the exhaust pipe is connected with the end cap of the trachea through pipe threads, and the outer side of the exhaust pipe is connected to the outside by circumferential welding. The inclined hole of the axial flow pipe, thereby maintaining the communication between the cyclone separator and the annular space of the oil pipe and the casing.
气管端盖和液管端盖均采用法兰盘体,气管端盖的环腔内壁两侧车制管螺纹,液管端盖的环腔内壁内侧车制管螺纹,且液管端盖的环腔内壁直径等于导液管的锥状旋流面所在锥面大端圆面的直径。气管端盖的内侧分别与导气管的出口管段相连,同时液管端盖的内侧分别与导液管的出口管段相连,由此实现旋流分离器在内轴流管管腔中的固定。Both the gas pipe end cover and the liquid pipe end cover are made of flanged body, the inner wall of the annular cavity of the gas pipe end cover is machined with pipe threads, the inner wall of the liquid pipe end cover is machined with pipe threads, and the ring cavity of the liquid pipe end cover is machined with pipe threads. The diameter of the inner wall of the cavity is equal to the diameter of the large end circular surface of the conical surface where the conical swirl surface of the catheter is located. The inner side of the tracheal end cap is respectively connected with the outlet pipe section of the air conduit, and the inner side of the liquid pipe end cap is respectively connected with the outlet pipe section of the liquid conduit, thereby realizing the fixation of the cyclone separator in the lumen of the inner axial flow tube.
本发明所能达到的技术效果是,该井下气液分离装置整体设计为对称管体构造,并结合井下抽油泵,可实现产液进泵前的气液固一体化分离,有效解决气锁和砂卡泵等问题;直丝滤砂器采用滤砂式直丝管实现产液进泵前的固液分离,轴流分离器采用第一级轴流式孔隙管实现产液固液分离后的第一级初步气液分离,旋流分离器采用第二级分层旋流式多段管实现产液的第二级气液分离,双管轴流器依据内轴流管实现第一级气液分离后携小气泡产液的缓冲,并通过外轴流管将第二级气液分离后的细砂液体输送至抽油泵。The technical effect that the present invention can achieve is that the overall design of the downhole gas-liquid separation device is a symmetrical pipe body structure, and combined with the downhole oil pump, the gas-liquid-solid integrated separation before the production liquid is fed into the pump can be realized, and the gas lock and the air lock can be effectively solved. The sand card pump and other problems; the straight wire sand filter adopts the sand filter type straight wire tube to realize the solid-liquid separation before the produced liquid enters the pump, and the axial flow separator adopts the first-stage axial flow pore tube to realize the solid-liquid separation of the produced liquid. The first-stage preliminary gas-liquid separation, the cyclone separator adopts the second-stage layered cyclone multi-section tube to realize the second-stage gas-liquid separation of the liquid produced, and the double-tube axial flow device realizes the first-stage gas-liquid separation according to the inner axial flow tube After separation, it carries small bubbles to produce liquid buffer, and the fine sand liquid after the second-stage gas-liquid separation is transported to the oil pump through the outer axial flow tube.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明,但本发明并不局限于以下实施例。The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited to the following examples.
图1是根据本发明所提出的井下滤砂式气液分离装置的典型结构简图。FIG. 1 is a schematic diagram of a typical structure of a downhole sand filter type gas-liquid separation device according to the present invention.
图2是井下滤砂式气液分离装置中直丝滤砂器的结构简图。Figure 2 is a schematic diagram of the structure of the straight wire sand filter in the downhole sand filter type gas-liquid separation device.
图3是图2的A—A剖视图。FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 .
图4是井下滤砂式气液分离装置中轴流分离器的结构简图。Figure 4 is a schematic diagram of the structure of the axial flow separator in the downhole sand filter type gas-liquid separation device.
图5是井下滤砂式气液分离装置中旋流分离器的结构简图。Figure 5 is a schematic diagram of the structure of the cyclone separator in the downhole sand filter type gas-liquid separation device.
图6是图5的B—B剖视图。FIG. 6 is a sectional view taken along line B-B of FIG. 5 .
图7是井下滤砂式气液分离装置中双管轴流器的结构简图。Fig. 7 is a schematic diagram of the structure of the double-tube axial flow device in the downhole sand filter type gas-liquid separation device.
图8是井下滤砂式气液分离装置的产液进泵前固液分离流程简图。FIG. 8 is a schematic diagram of the solid-liquid separation process before the liquid production is fed into the pump of the downhole sand-filtering gas-liquid separation device.
图9是井下滤砂式气液分离装置的产液进泵前两级气液分离流程简图。FIG. 9 is a schematic diagram of the two-stage gas-liquid separation process before the liquid-producing pump of the downhole sand-filtering gas-liquid separation device.
图中1-双管轴流器,2-旋流分离器,3-轴流分离器,4-直丝滤砂器,5-直丝管套,6-直丝扣,7-轴流卡箍,8-轴流孔隙管,9-导气管,10-造旋管,11-旋流管,12-导液管,13-排气管,14-气管端盖,15-外轴流管,16-内轴流管,17-液管端盖。In the figure 1- double-tube axial flow separator, 2- cyclone separator, 3- axial flow separator, 4- straight wire sand filter, 5- straight wire pipe sleeve, 6- straight screw thread, 7- axial flow card Hoop, 8- Axial Flow Aperture Tube, 9- Airway Tube, 10- Spinning Tube, 11- Swirl Tube, 12- Catheter, 13- Exhaust Tube, 14- Tracheal End Cap, 15- External Axial Flow Tube , 16 - inner axial flow tube, 17 - liquid tube end cap.
具体实施方式Detailed ways
在图1中,井下滤砂式气液分离装置主要由双管轴流器1、旋流分离器2、轴流分离器3和直丝滤砂器4组成,它采用滤砂式直丝管、第一级轴流式孔隙管和第二级分层旋流式多段管,并结合井下抽油泵,可实现产液进泵前的气液固一体化分离,有效解决气锁和砂卡泵等问题。In Figure 1, the downhole sand filter gas-liquid separation device is mainly composed of a double-tube axial flow separator 1, a
在图1中,井下滤砂式气液分离装置整体设计为对称管体构造,它通过双管轴流器1的外轴流管接于抽油泵的底部,双管轴流器1和直丝滤砂器4由上而下依次同轴心布置,旋流分离器2置入双管轴流器1的内轴流管且轴流分离器3置入直丝滤砂器4的管腔,旋流分离器2和轴流分离器3由上而下依次同轴心布置。In Figure 1, the downhole sand-filtering gas-liquid separation device is designed as a symmetric tube structure as a whole. The
在图1中,井下滤砂式气液分离装置组装前,双管轴流器1的外轴流管表面进行喷漆防腐处理,而双管轴流器1的外轴流管和内轴流管的环腔内壁、旋流分离器2的造旋管和旋流管的环腔内壁以及轴流分离器3的轴流孔隙管的环腔内壁分别进行化学镀处理,旋流分离器2的造旋管和旋流管的外环面以及轴流分离器3的轴流孔隙管的外环面分别进行喷焊处理,并保持旋流分离器2的造旋管和旋流管以及轴流分离器3的轴流孔隙管内壁的清洁,最后检查旋流分离器2的导气管和直丝滤砂器4的直丝管套有无损伤,检查各螺纹联接处是否牢固且有无锈蚀。In Figure 1, before the assembly of the downhole sand filter type gas-liquid separation device, the surface of the outer axial flow tube of the double-tube axial flow device 1 is painted and anti-corrosion treated, while the outer axial flow tube and the inner axial flow tube of the double-tube axial flow device 1 are painted. The inner wall of the annular cavity of the
在图1中,井下滤砂式气液分离装置组装时,旋流分离器2通过其导气管和导液管接入双管轴流器1的内轴流管管腔内,双管轴流器1的内轴流管通过其排气管接入外轴流管管腔内,接着轴流分离器3的轴流卡箍通过管螺纹将其轴流孔隙管与双管轴流器1的外轴流管和内轴流管连成一体,直丝滤砂器4的直丝管套通过圆周焊的方式接于直丝扣和轴流分离器3的轴流卡箍。In Figure 1, when the downhole sand filter type gas-liquid separation device is assembled, the
在图2和图3中,直丝滤砂器4中的直丝管套5规格与抽油泵泵筒的规格相一致,直丝管套5的长度和丝缝的宽度依据地层产液量、产液携砂量和砂粒大小等因素进行选型。In Figures 2 and 3, the specifications of the
在图2和图3中,直丝滤砂器4采用滤砂式直丝管实现产液进泵前的固液分离,它包括直丝管套5和直丝扣6,直丝体沿直丝扣6的圆周方向均布形成直丝管套5,直丝管套5呈现上粗下细的V形构造,同时丝缝沿径向外窄内宽而使得直丝管套5具备自清洁功能。In Figure 2 and Figure 3, the straight
在图4中,轴流分离器3中的轴流孔隙管8规格与直丝管套5的规格保持一致,且轴流孔隙管8的长度依据直丝管套5的长度进行调整,轴流孔隙管8的减速孔在管壁中下部的具体位置依据地层产液量和产液中所携大气泡量等因素进行设计,轴流孔隙管8的减速孔数量和孔径依据第一级气液分离后携小气泡的产液量等因素进行设计。In FIG. 4 , the specification of the axial
在图4中,轴流分离器3采用第一级轴流式孔隙管实现产液固液分离后的第一级初步气液分离,它包括轴流卡箍7和轴流孔隙管8,轴流卡箍7将直丝滤砂器4和轴流孔隙管8与双管轴流器1的内轴流管和外轴流管连成一体,轴流孔隙管8的减速孔位于管壁的中下部位置,以保证进入直丝管套5和轴流孔隙管8的环形空间内的产液有足够时间实施第一级气液分离,同时将携大气泡的产液分离成一级气体和携小气泡的产液。In FIG. 4 , the
在图5和图6中,旋流分离器2中的造旋管10和旋流管11规格依据第一级气液分离后的产液量和产液中所携小气泡量等因素进行选型,造旋管10中射流孔的数量和孔径依据第一级气液分离后携小气泡的产液量等因素进行设计,导气管9的管径依据第二级气液分离后二级气体的流量等因素进行设计,导液管12的管径依据第二级气液分离后细砂液体的流量等因素进行设计。In Figures 5 and 6, the specifications of the
在图5和图6中,旋流分离器2采用第二级分层旋流式多段管实现产液的第二级气液分离,它包括导气管9、造旋管10、旋流管11和导液管12,导气管9的进口管段设有倒锥状坡口,以便顺利导入分离后的二级气体,导液管12的出口管段两侧设有锥状旋流面,以便将分离后的细砂液体减速整流后导出,双管轴流器1的内轴流管中携小气泡的产液经射流孔射入造旋管10并形成多束旋转液流,旋流管11的上锥管段和下锥管段内分层旋流分段加速旋转分离,同时将携小气泡的产液分离成二级气体和细砂液体。In FIGS. 5 and 6 , the
在图7中,双管轴流器1中的外轴流管15和内轴流管16间的环形空间大小依据第一级气液分离后携小气泡的产液量和携小气泡的产液缓冲所需用的时间等因素进行设计,内轴流管16与造旋管10和旋流管11间的环形空间大小则依据第二级气液分离后细砂液体的流量和细砂液体携细砂运移所需用的流速等因素进行设计,同时排气管13的管径随导气管9的管径进行调整。In FIG. 7 , the size of the annular space between the outer
在图7中,双管轴流器1包括排气管13、气管端盖14、外轴流管15、内轴流管16和液管端盖17,双管轴流器1依据内轴流管16与造旋管10和旋流管11间的环形空间实现携小气泡产液的缓冲,并通过外轴流管15和内轴流管16间的环形空间将细砂液体输送至抽油泵,排气管13的两侧分别与气管端盖14和外轴流管15相连而实现旋流分离器2与油管和套管的环形空间之间保持联通,同时液管端盖17与导液管12相连而实现旋流分离器2与外轴流管15和内轴流管16的环形空间之间保持联通。In FIG. 7 , the double-pipe axial flow device 1 includes an
在图8中,井下滤砂式气液分离装置的产液进泵前固液分离流程中,直丝滤砂器4随油管柱和抽油泵下井并悬挂于产液层位,地层产出携砂粒的产液首先在油管和套管的环形空间内充分沉降,而后产液进泵前携砂粒流经直丝滤砂器4,大于直丝管套5丝缝的粗砂粒首先被过滤掉,并依据直丝管套5的V形构造随油管和套管环形空间内的产液顺利沉降至井底口袋,与此同时,小于丝缝的细砂粒依据直丝管套5的自清洁作用随产液顺利流经丝缝并进入直丝管套5和轴流孔隙管8的环形空间。In Fig. 8, in the solid-liquid separation process of the downhole sand filter type gas-liquid separation device before the liquid is fed into the pump, the straight
在图9中,井下滤砂式气液分离装置的产液进泵前两级气液分离流程中,携大气泡的产液经由外窄内宽的丝缝进入直丝管套5和轴流孔隙管8的环形空间,产液流压下降而完成初步气液分离,分离出的一级气体朝产液流动相反方向运移,并由直丝管套5上部的丝缝溢出而进入油管和套管的环形空间,最终通过井口装置和输气管汇输出;与此同时,分离后携小气泡的产液在直丝管套5和轴流孔隙管8的环形空间内朝下流动,并经轴流孔隙管8管壁上外细内粗的减速孔减速后而进入轴流孔隙管8的管腔,而后携小气泡的产液在轴流孔隙管8内朝上继续流动,并由轴流孔隙管8的锥状轴流面减速后而进入内轴流管16与造旋管10和旋流管11间的环形空间,由此实施产液固液分离后的第一级初步气液分离。In Fig. 9, in the two-stage gas-liquid separation process before the production liquid of the downhole sand filter type gas-liquid separation device is fed into the pump, the production liquid with large bubbles enters the
在图9中,井下滤砂式气液分离装置的产液进泵前两级气液分离流程中,携小气泡的产液在内轴流管16中充分缓冲后,经造旋管10管壁上的射流孔射入旋流分离器2,并在造旋管10的环腔内壁形成多束旋转液流,而后多束旋转液流同时沿造旋管10的环腔内壁继续朝下旋转流动,并在造旋管10中造旋柱管段的环腔内壁底部汇合而形成分层旋流;接着,分层旋流进入旋流管11的上锥管段,旋流管11上锥管段的内环面所在倒锥面的锥度较小,分层旋流继续高速旋转并开始气液分离,分离出的气体运移至旋流管11上锥管段的中央部位并反向上升形成气柱,与此同时,分离后的产液逐步甩向旋流管11上锥管段的管壁并流入旋流管11的中柱管段;然后,分离后的产液在旋流管11的中柱管段停留一段时间,并旋流进旋流管11的下锥管段,旋流管11下锥管段的内环面所在倒锥面的锥度较大,分离后产液的旋流流道截面迅速缩小,而使得产液在旋流管11的下锥管段内不断加速旋转并继续气液分离,产液中剩余的气泡运移至旋流管11下锥管段的中央部位并形成气柱,而后反向上升并与旋流管11上锥管段内的气柱汇合而形成二级气体,二级气体经导气管9导出并由排气管13输送至油管和套管的环形空间,与此同时,分离后的细砂液体由导液管12的出口管段减速整流后导出至外轴流管15和内轴流管16间的环形空间并输送到抽油泵的入口处,由此实施产液固液分离后的第二级气液分离。In Fig. 9, in the two-stage gas-liquid separation process before the production liquid of the downhole sand filter type gas-liquid separation device is fed into the pump, the produced liquid with small bubbles is fully buffered in the inner
上述各实施例仅用于说明本发明,其中各部件的结构、连接方式等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。The above-mentioned embodiments are only used to illustrate the present invention, and the structure and connection mode of each component can be changed to some extent. outside the scope of protection of the invention.
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