WO2024060451A1 - Lightweight flexure-resistant gypsum plasterboard and preparation method therefor - Google Patents
Lightweight flexure-resistant gypsum plasterboard and preparation method therefor Download PDFInfo
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- WO2024060451A1 WO2024060451A1 PCT/CN2022/142538 CN2022142538W WO2024060451A1 WO 2024060451 A1 WO2024060451 A1 WO 2024060451A1 CN 2022142538 W CN2022142538 W CN 2022142538W WO 2024060451 A1 WO2024060451 A1 WO 2024060451A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gypsum board
- lightweight
- water
- flex
- gypsum
- Prior art date
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 174
- 239000010440 gypsum Substances 0.000 title claims abstract description 174
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000013078 crystal Substances 0.000 claims abstract description 25
- 239000004088 foaming agent Substances 0.000 claims abstract description 24
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims description 55
- 150000002500 ions Chemical class 0.000 claims description 43
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 22
- 239000004327 boric acid Substances 0.000 claims description 22
- 238000005187 foaming Methods 0.000 claims description 22
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 19
- 235000002906 tartaric acid Nutrition 0.000 claims description 19
- 239000011975 tartaric acid Substances 0.000 claims description 19
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 18
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 claims description 18
- 239000011507 gypsum plaster Substances 0.000 claims description 18
- 239000002002 slurry Substances 0.000 claims description 18
- UGTZMIPZNRIWHX-UHFFFAOYSA-K sodium trimetaphosphate Chemical compound [Na+].[Na+].[Na+].[O-]P1(=O)OP([O-])(=O)OP([O-])(=O)O1 UGTZMIPZNRIWHX-UHFFFAOYSA-K 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 15
- 229920000881 Modified starch Polymers 0.000 claims description 11
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 10
- -1 polypropylene Polymers 0.000 claims description 7
- 239000006227 byproduct Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- HDERJYVLTPVNRI-UHFFFAOYSA-N ethene;ethenyl acetate Chemical group C=C.CC(=O)OC=C HDERJYVLTPVNRI-UHFFFAOYSA-N 0.000 claims description 4
- 229920001038 ethylene copolymer Polymers 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 4
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 3
- 240000003183 Manihot esculenta Species 0.000 claims description 3
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims description 3
- 239000004368 Modified starch Substances 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 3
- 235000019426 modified starch Nutrition 0.000 claims description 3
- 229920002401 polyacrylamide Polymers 0.000 claims description 3
- 239000000661 sodium alginate Substances 0.000 claims description 3
- 235000010413 sodium alginate Nutrition 0.000 claims description 3
- 229940005550 sodium alginate Drugs 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 2
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 2
- 108010082495 Dietary Plant Proteins Proteins 0.000 claims 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims 1
- 229910052938 sodium sulfate Inorganic materials 0.000 claims 1
- 235000011152 sodium sulphate Nutrition 0.000 claims 1
- 239000000123 paper Substances 0.000 description 40
- 230000000052 comparative effect Effects 0.000 description 34
- 238000000034 method Methods 0.000 description 11
- 239000012535 impurity Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 238000013508 migration Methods 0.000 description 3
- 230000005012 migration Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 108010064851 Plant Proteins Proteins 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 235000021120 animal protein Nutrition 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 235000021118 plant-derived protein Nutrition 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- AZSFNUJOCKMOGB-UHFFFAOYSA-N cyclotriphosphoric acid Chemical compound OP1(=O)OP(O)(=O)OP(O)(=O)O1 AZSFNUJOCKMOGB-UHFFFAOYSA-N 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/08—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/04—Carboxylic acids; Salts, anhydrides or esters thereof
- C04B24/06—Carboxylic acids; Salts, anhydrides or esters thereof containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
Definitions
- the present application relates to, but is not limited to, gypsum board preparation technology, and particularly refers to a lightweight anti-flex paper gypsum board and its preparation method.
- the embodiments of the present application provide a lightweight anti-flex paper gypsum board and its preparation method.
- the paper gypsum board and its preparation method can use building gypsum containing more impurity ions to prepare lightweight, good mechanical properties, and resistance to Scratched drywall.
- the embodiment of the present application provides a lightweight anti-flex paper gypsum board.
- the raw materials for preparing the lightweight anti-flex paper gypsum board include:
- the crystal adjuster may be a mixture of sodium trimetaphosphate, boric acid and tartaric acid.
- the boric acid in the crystal adjuster, based on the sodium trimetaphosphate being 1 part by weight, the boric acid may be 0.2 to 0.7 parts by weight, and the tartaric acid may be 0.1 part by weight. to 0.5 parts by weight.
- the ion retarder may be selected from any one or more of polyvinyl alcohol, carboxymethyl cellulose, polyacrylamide, sodium alginate and vinyl acetate-ethylene copolymer emulsion.
- the plaster of paris may be clinker of industrial by-product gypsum.
- the gypsum of paris may be any one or both of desulfurized gypsum clinker and phosphogypsum clinker.
- the content of CaSO 4 ⁇ 1/2H 2 O in the plaster of paris may be ⁇ 60 mass%.
- the content of CaSO 4 ⁇ 1/2H 2 O in the plaster of Paris may be ⁇ 80 mass%.
- the fiber may be selected from any one or both of glass fiber and polypropylene fiber.
- the length of the fiber may range from 3 mm to 15 mm.
- the binder may be modified starch.
- the binder may be selected from any one or more of modified corn starch, modified tapioca starch and pregelatinized starch.
- the foaming agent can be selected from any one or more of sodium dodecylbenzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate, and animal and plant protein foaming agents.
- the embodiments of the present application also provide a first method for preparing the lightweight anti-flex paper gypsum board as described above.
- the preparation method includes:
- the foaming agent, compressed air and the third part of water are mixed and foamed to obtain a foaming solution;
- the upper and lower surfaces of the slurry are covered with protective paper, molded, and dried to obtain the lightweight anti-bending paper-faced gypsum board.
- the weight ratio of the ion retardant to the second part of water may be 1:5 to 25.
- the weight ratio of the foaming agent to the third part of water may be 1:30 to 100.
- the pressure of the compressed air may be 0.2MPa to 0.5MPa.
- the embodiments of the present application also provide a second method for preparing the lightweight anti-flex paper gypsum board as described above.
- the preparation method includes:
- the foaming agent, compressed air and remaining water are mixed and foamed to obtain a foaming solution
- the weight ratio of the foaming agent to the water used for foaming may be 1:30 to 100.
- the pressure of the compressed air may be 0.2MP to 0.5MPa.
- the gypsum board and its preparation method in the embodiment of the present application can effectively inhibit the migration of impurity ions in the building gypsum to the surface of the gypsum board by adding an ion retardant, thereby reducing the adverse effects of the impurity ions in the building gypsum and reducing the
- There are quality requirements for building gypsum raw materials and the prepared paper-faced gypsum board has low surface density (light weight), high mechanical strength, good bonding performance between the protective paper and the board core, and good flexibility resistance of the board (moisture deflection (low), and the preparation method is simple, without significantly modifying the existing gypsum board production line.
- the embodiment of the present application provides a lightweight anti-flex paper gypsum board.
- the raw materials for preparing the lightweight anti-flex paper gypsum board include:
- the raw materials for preparing the lightweight anti-flex paper gypsum board can be composed of the following components:
- the ion retardant can be 0.05 to 1 part by weight, for example, it can be 0.05, 0.1, or 0.2 parts by weight. , 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.6 parts by weight, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 part by weight.
- the crystal adjuster can be 0.01 to 1 part by weight, for example, it can be 0.01 part by weight, 0.05 part by weight, 0.1 part by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.6 parts by weight, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 part by weight.
- the crystal adjuster may be a mixture of sodium trimetaphosphate, boric acid and tartaric acid.
- the boric acid in the crystal modifier, based on 1 part by weight of the sodium trimetaphosphate, the boric acid may be 0.2 to 0.7 parts by weight, and the tartaric acid may be 0.1 to 0.5 parts by weight.
- the boric acid can be 0.2, 0.3, 0.4, 0.5, 0.6, or 0.7 parts by weight
- the tartaric acid can be 0.1 Parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight.
- the ion retarder may be selected from any one or more of polyvinyl alcohol, carboxymethyl cellulose, polyacrylamide, sodium alginate and vinyl acetate-ethylene copolymer emulsion.
- the plaster of paris may be clinker of industrial by-product gypsum.
- the gypsum of paris may be any one or both of desulfurized gypsum clinker and phosphogypsum clinker.
- the content of CaSO 4 ⁇ 1/2H 2 O in the plaster of paris may be ⁇ 60 mass%, for example, the content of CaSO 4 ⁇ 1/2H 2 O in the plaster of paris is ⁇ 80 mass% .
- the fiber may be selected from any one or both of glass fiber and polypropylene fiber.
- the length of the fiber may range from 3 mm to 15 mm.
- the binder may be modified starch.
- the binder may be selected from any one or more of modified corn starch, modified tapioca starch and pregelatinized starch.
- the foaming agent can be selected from any one or more of sodium dodecylbenzene sulfonate, sodium polyoxyethylene fatty alcohol ether sulfate, and animal and plant protein foaming agents.
- the thickness of the lightweight anti-flex paper gypsum board may be 9.5 mm or 12 mm, etc.
- the raw materials for preparing the gypsum board in the embodiment of the present application may also include materials commonly used in the art. Additives for gypsum board, such as setting accelerator, water reducing agent, etc.
- This application also provides the first method for preparing the lightweight anti-flex paper gypsum board as described above.
- the preparation method includes:
- the foaming agent, compressed air and the third part of water are mixed and foamed to obtain a foaming solution;
- the weight ratio of the ion retardant to the second part of water may be 1:5 to 25, for example, is 1:5, 1:10, 1:15, 1:20 or 1:25.
- the weight ratio of the foaming agent to the third part of water may be 1:30 to 100, for example, it may be 1:30, 1:40, 1:50, 1:60, 1:70, 1:80, 1:90 or 1:100.
- the pressure of the compressed air can be 0.2MPa to 0.5MPa, for example, it can be 0.2MPa, 0.3MPa, 0.4MPa or 0.5MPa.
- the embodiments of the present application also provide a second method for preparing the lightweight anti-flex paper gypsum board as described above.
- the preparation method includes:
- the foaming agent, compressed air and remaining water are mixed and foamed to obtain a foaming solution
- the weight ratio of the foaming agent to the water used for foaming can be 1:30 to 100, for example, it can be 1:30, 1:40, 1:50, 1:60, 1:70, 1:80, 1:90 or 1:100.
- the pressure of the compressed air can be 0.2MPa to 0.5MPa, for example, it can be 0.2MPa, 0.3MPa, 0.4MPa or 0.5MPa.
- the gypsum board and its preparation method in the embodiment of the present application are added by adding ion retardant (wherein, the first preparation method is to add ion retardant by wet method, and the second preparation method is to add ion retardant by dry method) , can effectively inhibit the migration of impurity ions in building gypsum to the surface of the gypsum board, thereby reducing the adverse effects of impurity ions in the building gypsum, lowering the quality requirements for building gypsum raw materials, and the surface of the prepared gypsum board Low density (lightweight), high mechanical strength, good bonding performance between the protective paper and the core of the board, good flex resistance of the board (low deflection due to moisture), and simple preparation method, no need to significantly modify the existing paper-faced gypsum board production line.
- ion retardant wherein, the first preparation method is to add ion retardant by wet method, and the second preparation method is to add ion retardant by dry
- the sources of raw materials are:
- Gypsum of paris desulfurized building gypsum clinker, Beixin Building Materials (Shaanxi) Co., Ltd.;
- Ion blocker polyvinyl alcohol or vinyl acetate-ethylene copolymer emulsion, Shanghai Chenqi Chemical Technology Co., Ltd.;
- Polypropylene fiber Beijing Fortern Technology Co., Ltd., length is 3mm, 9mm;
- Glass fiber China Jushi Co., Ltd., length 3mm, 15mm;
- Binder modified corn starch or pregelatinized starch, Shenyang Xuegong Adhesive Technology Co., Ltd.;
- Foaming agent sodium dodecylbenzene sulfonate, Dongming Juchen Chemical Co., Ltd.;
- Foaming agent BASF (China) Co., Ltd., brand number 812;
- the transverse fracture load, longitudinal fracture load, gypsum board surface density, and dry adhesion of the gypsum boards prepared in the above Examples 1 to 3 and Comparative Examples 1 to 9 were tested.
- the bonding performance, moisture deflection, and wet-heat bonding properties that reflect the bonding performance of gypsum boards after being dampened are tested.
- the wet heat bonding performance test adopts the test method of cutting the gypsum board with a cross knife after steam heating. Set the water bath to 100°C. When the temperature reaches 98°C, place the gypsum board on the stand of the water bath and heat it with steam for 10 minutes.
- the bonding performance is divided into 5 categories, Category I: The cardboard is firmly bonded and does not separate after being lifted; Category II: A small part is separated, and most of it is intact; Category III: Half of the cardboard is firmly adhered, and half of it is separated; Category IV: Most of the cardboard is separated. , only a small part is firmly adhered; Category V: the cardboard is completely separated.
- the boric acid was removed on the basis of Example 1.
- the mechanical properties and bonding properties of the gypsum board had almost no effect, indicating that the ion blocker can also inhibit building gypsum without boric acid.
- the impurity ions in Comparative Example 5 migrate to the surface of the gypsum board; however, the moisture deflection of the gypsum board of Comparative Example 5 is higher than that of Example 1, indicating that boric acid is helpful in improving the flexural resistance of the gypsum board.
- tartaric acid was removed on the basis of Example 3.
- the mechanical properties, bonding properties and flex resistance of the gypsum board were significantly reduced, indicating that in the absence of tartaric acid, other raw materials have no effect on the paper surface.
- the mechanical properties, bonding properties and flex resistance of gypsum boards have been adversely affected. Therefore, tartaric acid is an important admixture to improve the mechanical properties, bonding properties and flex resistance of gypsum boards.
- the gypsum board of Comparative Example 6 did not add sodium trimetaphosphate, and the mechanical properties, bonding properties and flex resistance of the gypsum board were significantly lower, indicating that sodium trimetaphosphate is the key to improving the mechanical properties, adhesion and adhesion of the gypsum board. Important admixtures for bonding properties and flex resistance.
- the gypsum boards of Comparative Examples 7 to 9 only add sodium trimetaphosphate, tartaric acid or boric acid, and the mechanical properties and flexural resistance of the gypsum boards are significantly lower; the gypsum boards of Comparative Example 9 only add boric acid, The wet-heat bonding performance of the gypsum board was significantly reduced compared to Example 1.
- the crystal adjuster needs to contain sodium trimetaphosphate, boric acid, and tartaric acid at the same time in order to effectively improve the flexural resistance of gypsum board. Adding only one of sodium trimetaphosphate, boric acid, and tartaric acid or Both methods cannot effectively improve the flexural resistance of gypsum board.
- step (3) Add the foaming solution obtained in step (3) to the mixture to form a slurry containing cells;
- the transverse fracture load, longitudinal fracture load, gypsum board area density, dry adhesion of the gypsum boards prepared in the above Examples 4 to 6 and Comparative Examples 10 to 18 were tested.
- the bonding performance, moisture deflection, and wet-heat bonding properties that reflect the bonding performance of gypsum boards after being dampened are tested.
- the wet heat bonding performance test adopts the test method of cutting the gypsum board with a cross knife after steam heating. Set the water bath to 100°C. When the temperature reaches 98°C, place the gypsum board on the stand of the water bath and heat it with steam for 10 minutes.
- the bonding performance is divided into 5 categories, Category I: The cardboard is firmly bonded and does not separate after being lifted; Category II: A small part is separated, and most of it is intact; Category III: Half of the cardboard is firmly adhered, and half of it is separated; Category IV: Most of the cardboard is separated. , only a small part is firmly adhered; Category V: the cardboard is completely separated.
- Example 11 the crystal adjuster was removed on the basis of Example 4.
- the mechanical properties of the gypsum board changed little, but the flexural resistance was significantly reduced, indicating that the crystal adjuster can improve the gypsum board's mechanical properties. Flex resistance helps.
- the boric acid was removed on the basis of Example 4.
- the mechanical properties and bonding properties of the gypsum board were almost not affected, and the flexural properties were reduced, indicating that ion retardation occurs in the absence of boric acid.
- the agent can also inhibit the migration of impurity ions in building gypsum to the surface of the gypsum board. Boric acid is helpful in improving the flexural resistance of the gypsum board.
- the gypsum board of Comparative Example 13 did not add tartaric acid, and the gypsum board of Comparative Example 15 did not add sodium trimetaphosphate.
- the mechanical properties and flexural resistance of their gypsum boards were significantly lower, indicating that tartaric acid and trimetaphosphoric acid Sodium is an important additive for improving the mechanical properties and flexural properties of gypsum board.
- the gypsum boards of Comparative Examples 16 to 18 only add sodium trimetaphosphate, tartaric acid or boric acid, and the mechanical properties and flexural properties of the gypsum boards are significantly lower; the gypsum boards of Comparative Example 18 only add boric acid.
- the wet-heat bonding performance of the gypsum board was significantly reduced compared to Example 4.
- the crystal adjuster needs to contain sodium trimetaphosphate, boric acid, and tartaric acid at the same time in order to effectively improve the flexural resistance of gypsum board. Adding only one of sodium trimetaphosphate, boric acid, and tartaric acid or Both methods cannot effectively improve the flexural resistance of gypsum board.
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Abstract
A lightweight flexure-resistant gypsum plasterboard and a preparation method therefor. The gypsum plasterboard is prepared from the following raw materials: 100 parts by weight of calcined gypsum, 0.05-1 parts by weight of an ion retardant, 0.1-2 parts by weight of fiber, 0.15-1.5 parts by weight of a binder, 0.01-0.5 parts by weight of a foaming agent, 0.01-1 parts by weight of a crystal regulator, and 50-90 parts by weight of water.
Description
本申请涉及但不限于石膏板制备技术,尤指一种轻质抗挠纸面石膏板及其制备方法。The present application relates to, but is not limited to, gypsum board preparation technology, and particularly refers to a lightweight anti-flex paper gypsum board and its preparation method.
工业副产石膏在中国国内排放量大,利用率低,主要问题是工业副产石膏品质不稳定,且含有大量的杂质离子。杂质离子不仅影响石膏脱水煅烧,也会影响石膏板的性能。目前,70%的纸面石膏板用于房屋吊顶,因此板材抗挠性能是评价纸面石膏板质量的一个重要指标。在潮湿条件下,杂质离子的水溶性盐会吸潮,造成纸面石膏板护面纸与板芯的不粘接,还会造成板材下陷,直接影响房屋装修质量。Industrial by-product gypsum has large emissions and low utilization rate in China. The main problem is that the quality of industrial by-product gypsum is unstable and contains a large number of impurity ions. Impurity ions not only affect the dehydration and calcination of gypsum, but also affect the performance of gypsum board. At present, 70% of gypsum boards are used for house ceilings, so the flexural resistance of the boards is an important indicator for evaluating the quality of gypsum boards. Under humid conditions, the water-soluble salts of impurity ions will absorb moisture, causing the gypsum board covering paper to be non-adherent to the core of the board. It will also cause the board to sink, directly affecting the quality of house decoration.
发明概述Summary of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制本申请的保护范围。The following is an overview of the topics described in detail in this article. This summary is not intended to limit the scope of the application.
本申请实施例提供了一种轻质抗挠纸面石膏板及其制备方法,该纸面石膏板及其制备方法可以采用含有较多杂质离子的建筑石膏制备出轻质、力学性能好、抗挠的纸面石膏板。The embodiments of the present application provide a lightweight anti-flex paper gypsum board and its preparation method. The paper gypsum board and its preparation method can use building gypsum containing more impurity ions to prepare lightweight, good mechanical properties, and resistance to Scratched drywall.
本申请实施例提供了一种轻质抗挠纸面石膏板,所述轻质抗挠纸面石膏板的制备原料包括:The embodiment of the present application provides a lightweight anti-flex paper gypsum board. The raw materials for preparing the lightweight anti-flex paper gypsum board include:
在本申请的实施例中,所述晶体调整剂可以为三偏磷酸钠、硼酸和酒石酸的混合物。In the embodiment of the present application, the crystal adjuster may be a mixture of sodium trimetaphosphate, boric acid and tartaric acid.
在本申请的实施例中,在所述晶体调整剂中,以所述三偏磷酸钠为1重量份计,所述硼酸可以为0.2重量份至0.7重量份,所述酒石酸可以为0.1重量份至0.5重量份。In the embodiment of the present application, in the crystal adjuster, based on the sodium trimetaphosphate being 1 part by weight, the boric acid may be 0.2 to 0.7 parts by weight, and the tartaric acid may be 0.1 part by weight. to 0.5 parts by weight.
在本申请的实施例中,所述离子阻滞剂可以选自聚乙烯醇、羧甲基纤维素、聚丙烯酰胺、海藻酸钠和醋酸乙烯-乙烯共聚乳液中的任意一种或多种。In an embodiment of the present application, the ion retarder may be selected from any one or more of polyvinyl alcohol, carboxymethyl cellulose, polyacrylamide, sodium alginate and vinyl acetate-ethylene copolymer emulsion.
在本申请的实施例中,所述熟石膏可以为工业副产石膏的熟料。In the embodiment of the present application, the plaster of paris may be clinker of industrial by-product gypsum.
在本申请的实施例中,所述熟石膏可以为脱硫石膏熟料和磷石膏熟料中的任意一种或两种。In the embodiment of the present application, the gypsum of paris may be any one or both of desulfurized gypsum clinker and phosphogypsum clinker.
在本申请的实施例中,所述熟石膏中CaSO
4·1/2H
2O的含量可以≥60质量%。
In the embodiment of the present application, the content of CaSO 4 ·1/2H 2 O in the plaster of paris may be ≥60 mass%.
在本申请的实施例中,所述熟石膏中CaSO
4·1/2H
2O的含量可以≥80质量%。
In the embodiment of the present application, the content of CaSO 4 ·1/2H 2 O in the plaster of Paris may be ≥80 mass%.
在本申请的实施例中,所述纤维可以选自玻璃纤维和聚丙烯纤维中的任意一种或两种。In the embodiment of the present application, the fiber may be selected from any one or both of glass fiber and polypropylene fiber.
在本申请的实施例中,所述纤维的长度可以在3mm至15mm范围内。In embodiments of the present application, the length of the fiber may range from 3 mm to 15 mm.
在本申请的实施例中,所述粘结剂可以为改性淀粉。In embodiments of the present application, the binder may be modified starch.
在本申请的实施例中,所述粘结剂可以选自改性玉米淀粉、改性木薯淀粉和预糊化淀粉中的任意一种或多种。In the embodiments of the present application, the binder may be selected from any one or more of modified corn starch, modified tapioca starch and pregelatinized starch.
在本申请的实施例中,所述发泡剂可以选自十二烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠和动植物蛋白类发泡剂中的任意一种或多种。In the embodiments of this application, the foaming agent can be selected from any one or more of sodium dodecylbenzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate, and animal and plant protein foaming agents.
本申请实施例还提供了第一种如上所述的轻质抗挠纸面石膏板的制备方法,所述制备方法包括:The embodiments of the present application also provide a first method for preparing the lightweight anti-flex paper gypsum board as described above. The preparation method includes:
将所述水分为第一部分水、第二部分水和第三部分水;Divide the water into a first part of water, a second part of water and a third part of water;
将所述粘结剂、所述纤维、所述晶体调整剂与所述第一部分水混合,得到混合料;Mix the binder, the fiber, the crystal regulator and the first part of water to obtain a mixture;
将所述离子阻滞剂与所述第二部分水混合,得到离子阻滞剂溶液;Mix the ion blocker with the second part of water to obtain an ion blocker solution;
将所述发泡剂、压缩空气与所述第三部分水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and the third part of water are mixed and foamed to obtain a foaming solution;
将所述熟石膏、所述混合料、所述离子阻滞剂溶液和所述发泡溶液混合,得到料浆;Mix the plaster of paris, the mixture, the ion blocker solution and the foaming solution to obtain a slurry;
在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板。The upper and lower surfaces of the slurry are covered with protective paper, molded, and dried to obtain the lightweight anti-bending paper-faced gypsum board.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述离子阻滞剂与所述第二部分水的重量比例可以为1:5至25。In an embodiment of the first method for preparing a lightweight flexural gypsum board of the present application, the weight ratio of the ion retardant to the second part of water may be 1:5 to 25.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述发泡剂与所述第三部分水的重量比例可以为1:30至100。In an embodiment of the first method for preparing a lightweight anti-flex paper gypsum board of the present application, the weight ratio of the foaming agent to the third part of water may be 1:30 to 100.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述压缩空气的压力可以为0.2MPa至0.5MPa。本申请实施例还提供了第二种如上所述的轻质抗挠纸面石膏板的制备方法,所述制备方法包括:In the first embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the pressure of the compressed air may be 0.2MPa to 0.5MPa. The embodiments of the present application also provide a second method for preparing the lightweight anti-flex paper gypsum board as described above. The preparation method includes:
将所述熟石膏与所述离子阻滞剂混合,得到干混料;Mix the plaster of paris and the ion blocker to obtain a dry mixture;
将所述粘结剂、所述纤维、所述晶体调整剂与一部分水混合,得到湿混料;mixing the binder, the fiber, the crystal modifier and a portion of water to obtain a wet mix;
将所述发泡剂、压缩空气与剩余的水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and remaining water are mixed and foamed to obtain a foaming solution;
将所述干混料、所述湿混料和所述发泡溶液混合,得到料浆;Mix the dry mix, the wet mix and the foaming solution to obtain a slurry;
在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板。Attach protective paper to the upper and lower surfaces of the slurry, shape it, and dry it to obtain the lightweight anti-flex paper gypsum board.
在本申请的第二种轻质抗挠纸面石膏板的制备方法的实施例中,所述发泡剂与用于发泡的水的重量比例可以为1:30至100。In the second embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the weight ratio of the foaming agent to the water used for foaming may be 1:30 to 100.
在本申请的第二种轻质抗挠纸面石膏板的制备方法的实施例中,所述压缩空气的压力可以为0.2MP至0.5MPa。In the second embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the pressure of the compressed air may be 0.2MP to 0.5MPa.
本申请实施例的纸面石膏板及其制备方法通过添加离子阻滞剂可以有效抑制建筑石膏中的杂质离子向纸面石膏板表层迁移,从而降低建筑石膏中的杂质离子的不良影响,降低了对建筑石膏原料的品质要求,而且制备出的纸面石膏板的面密度低(轻质),力学强度高,护面纸与板芯的粘接性能好,板材的抗挠性能好(受潮挠度低),而且制备方法简单,无需大幅改动现有的纸面石膏板生产线。The gypsum board and its preparation method in the embodiment of the present application can effectively inhibit the migration of impurity ions in the building gypsum to the surface of the gypsum board by adding an ion retardant, thereby reducing the adverse effects of the impurity ions in the building gypsum and reducing the There are quality requirements for building gypsum raw materials, and the prepared paper-faced gypsum board has low surface density (light weight), high mechanical strength, good bonding performance between the protective paper and the board core, and good flexibility resistance of the board (moisture deflection (low), and the preparation method is simple, without significantly modifying the existing gypsum board production line.
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得更加清楚,或者通过实施本申请而了解。本申请的其他优点可通过在说明书中所描述的方案来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the application. Other advantages of the present application can be realized and obtained by the solutions described in the specification.
详述Elaborate
为使本申请的目的、技术方案和优点更加清楚明白,下文中将对本申请的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。In order to make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in detail below. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be arbitrarily combined with each other.
本申请实施例提供了一种轻质抗挠纸面石膏板,所述轻质抗挠纸面石膏板的制备原料包括:The embodiment of the present application provides a lightweight anti-flex paper gypsum board. The raw materials for preparing the lightweight anti-flex paper gypsum board include:
在本申请的实施例中,所述轻质抗挠纸面石膏板的制备原料可以由下述组分组成:In the embodiment of the present application, the raw materials for preparing the lightweight anti-flex paper gypsum board can be composed of the following components:
在本申请的实施例中,以所述熟石膏为100重量份计,所述离子阻滞剂可以为0.05重量份至1重量份,例如,可以为0.05重量份、0.1重量份、0.2重量份、0.3重量份、0.4重量份、0.5重量份、0.6重量份、0.7重量份、0.8重量份、0.9重量份、1重量份。In the embodiment of the present application, based on 100 parts by weight of the plaster of paris, the ion retardant can be 0.05 to 1 part by weight, for example, it can be 0.05, 0.1, or 0.2 parts by weight. , 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.6 parts by weight, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 part by weight.
在本申请的实施例中,以所述熟石膏为100重量份计,所述晶体调整剂可以为0.01重量份至1重量份,例如,可以为0.01重量份、0.05重量份、0.1重量份、0.2重量份、0.3重量份、0.4重量份、0.5重量份、0.6重量份、0.7重量份、0.8重量份、0.9重量份、1重量份。In the embodiment of the present application, based on 100 parts by weight of the plaster of paris, the crystal adjuster can be 0.01 to 1 part by weight, for example, it can be 0.01 part by weight, 0.05 part by weight, 0.1 part by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.6 parts by weight, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 part by weight.
在本申请的实施例中,所述晶体调整剂可以为三偏磷酸钠、硼酸和酒石酸的混合物。In the embodiment of the present application, the crystal adjuster may be a mixture of sodium trimetaphosphate, boric acid and tartaric acid.
在本申请的实施例中,在所述晶体调整剂中,以所述三偏磷酸钠为1重量份计,所述硼酸可以为0.2重量份至0.7重量份,所述酒石酸可以为0.1重量份至0.5重量份。In an embodiment of the present application, in the crystal modifier, based on 1 part by weight of the sodium trimetaphosphate, the boric acid may be 0.2 to 0.7 parts by weight, and the tartaric acid may be 0.1 to 0.5 parts by weight.
例如,以所述三偏磷酸钠为1重量份计,所述硼酸可以为0.2重量份、0.3重量份、0.4重量份、0.5重量份、0.6重量份、0.7重量份,所述酒石酸可以为0.1重量份、0.2重量份、0.3重量份、0.4重量份、0.5重量份。For example, based on the sodium trimetaphosphate being 1 part by weight, the boric acid can be 0.2, 0.3, 0.4, 0.5, 0.6, or 0.7 parts by weight, and the tartaric acid can be 0.1 Parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight.
在本申请的实施例中,所述离子阻滞剂可以选自聚乙烯醇、羧甲基纤维素、聚丙烯酰胺、海藻酸钠和醋酸乙烯-乙烯共聚乳液中的任意一种或多种。In an embodiment of the present application, the ion retarder may be selected from any one or more of polyvinyl alcohol, carboxymethyl cellulose, polyacrylamide, sodium alginate and vinyl acetate-ethylene copolymer emulsion.
在本申请的实施例中,所述熟石膏可以为工业副产石膏的熟料。In the embodiment of the present application, the plaster of paris may be clinker of industrial by-product gypsum.
在本申请的实施例中,所述熟石膏可以为脱硫石膏熟料和磷石膏熟料中的任意一种或两种。In the embodiment of the present application, the gypsum of paris may be any one or both of desulfurized gypsum clinker and phosphogypsum clinker.
在本申请的实施例中,所述熟石膏中CaSO
4·1/2H
2O的含量可以≥60质 量%,例如,所述熟石膏中CaSO
4·1/2H
2O的含量≥80质量%。
In the embodiments of the present application, the content of CaSO 4 ·1/2H 2 O in the plaster of paris may be ≥ 60 mass%, for example, the content of CaSO 4 ·1/2H 2 O in the plaster of paris is ≥ 80 mass% .
在本申请的实施例中,所述纤维可以选自玻璃纤维和聚丙烯纤维中的任意一种或两种。In the embodiment of the present application, the fiber may be selected from any one or both of glass fiber and polypropylene fiber.
在本申请的实施例中,所述纤维的长度可以在3mm至15mm范围内。In embodiments of the present application, the length of the fiber may range from 3 mm to 15 mm.
在本申请的实施例中,所述粘结剂可以为改性淀粉。In embodiments of the present application, the binder may be modified starch.
在本申请的实施例中,所述粘结剂可以选自改性玉米淀粉、改性木薯淀粉和预糊化淀粉中的任意一种或多种。In the embodiments of the present application, the binder may be selected from any one or more of modified corn starch, modified tapioca starch and pregelatinized starch.
在本申请的实施例中,所述发泡剂可以选自十二烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠和动植物蛋白类发泡剂中的任意一种或多种。In an embodiment of the present application, the foaming agent can be selected from any one or more of sodium dodecylbenzene sulfonate, sodium polyoxyethylene fatty alcohol ether sulfate, and animal and plant protein foaming agents.
在本申请的实施例中,所述轻质抗挠纸面石膏板的厚度可以为9.5mm或12mm等。In the embodiment of the present application, the thickness of the lightweight anti-flex paper gypsum board may be 9.5 mm or 12 mm, etc.
应理解,除了熟石膏、离子阻滞剂、纤维、粘结剂、发泡剂、晶体调整剂和水之外,本申请实施例的纸面石膏板的制备原料还可以包括本领域中常用的纸面石膏板添加剂,例如,促凝剂、减水剂等。It should be understood that, in addition to plaster of paris, ion retarder, fiber, binder, foaming agent, crystal adjuster and water, the raw materials for preparing the gypsum board in the embodiment of the present application may also include materials commonly used in the art. Additives for gypsum board, such as setting accelerator, water reducing agent, etc.
本申请还提供了第一种如上所述的轻质抗挠纸面石膏板的制备方法,所述制备方法包括:This application also provides the first method for preparing the lightweight anti-flex paper gypsum board as described above. The preparation method includes:
将所述水分为第一部分水、第二部分水和第三部分水;Divide the water into a first part of water, a second part of water and a third part of water;
将所述粘结剂、所述纤维、所述晶体调整剂与所述第一部分水混合,得到混合料;Mix the binder, the fiber, the crystal regulator and the first part of water to obtain a mixture;
将所述离子阻滞剂与所述第二部分水混合,得到离子阻滞剂溶液;Mix the ion blocker with the second part of water to obtain an ion blocker solution;
将所述发泡剂、压缩空气与所述第三部分水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and the third part of water are mixed and foamed to obtain a foaming solution;
将所述熟石膏、所述混合料、所述离子阻滞剂溶液和所述发泡溶液混合,得到料浆;Mix the plaster of paris, the mixture, the ion blocker solution and the foaming solution to obtain a slurry;
在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板。Attach protective paper to the upper and lower surfaces of the slurry, shape it, and dry it to obtain the lightweight anti-flex paper gypsum board.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述离 子阻滞剂与所述第二部分水的重量比例可以为1:5至25,例如,可以为1:5、1:10、1:15、1:20或1:25。In the first embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the weight ratio of the ion retardant to the second part of water may be 1:5 to 25, for example, is 1:5, 1:10, 1:15, 1:20 or 1:25.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述发泡剂与所述第三部分水的重量比例可以为1:30至100,例如,可以为1:30、1:40、1:50、1:60、1:70、1:80、1:90或1:100。In the first embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the weight ratio of the foaming agent to the third part of water may be 1:30 to 100, for example, it may be 1:30, 1:40, 1:50, 1:60, 1:70, 1:80, 1:90 or 1:100.
在本申请的第一种轻质抗挠纸面石膏板的制备方法的实施例中,所述压缩空气的压力可以为0.2MPa至0.5MPa,例如,可以为0.2MPa、0.3MPa、0.4MPa或0.5MPa。In the first embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the pressure of the compressed air can be 0.2MPa to 0.5MPa, for example, it can be 0.2MPa, 0.3MPa, 0.4MPa or 0.5MPa.
本申请实施例还提供了第二种如上所述的轻质抗挠纸面石膏板的制备方法,所述制备方法包括:The embodiments of the present application also provide a second method for preparing the lightweight anti-flex paper gypsum board as described above. The preparation method includes:
将所述熟石膏与所述离子阻滞剂混合,得到干混料;Mix the plaster of paris and the ion blocker to obtain a dry mixture;
将所述粘结剂、所述纤维、所述晶体调整剂与一部分水混合,得到湿混料;Mix the binder, the fiber, the crystal regulator and a part of water to obtain a wet mixture;
将所述发泡剂、压缩空气与剩余的水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and remaining water are mixed and foamed to obtain a foaming solution;
将所述干混料、所述湿混料和所述发泡溶液混合,得到料浆;Mix the dry mix, the wet mix and the foaming solution to obtain a slurry;
在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板。Attach protective paper to the upper and lower surfaces of the slurry, shape it, and dry it to obtain the lightweight anti-flex paper gypsum board.
在本申请的第二种轻质抗挠纸面石膏板的制备方法的实施例中,所述发泡剂与用于发泡的水的重量比例可以为1:30至100,例如,可以为1:30、1:40、1:50、1:60、1:70、1:80、1:90或1:100。In the second embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the weight ratio of the foaming agent to the water used for foaming can be 1:30 to 100, for example, it can be 1:30, 1:40, 1:50, 1:60, 1:70, 1:80, 1:90 or 1:100.
在本申请的第二种轻质抗挠纸面石膏板的制备方法的实施例中,所述压缩空气的压力可以为0.2MP至0.5MPa,例如,可以为0.2MPa、0.3MPa、0.4MPa或0.5MPa。In the second embodiment of the preparation method of lightweight anti-flex paper gypsum board of the present application, the pressure of the compressed air can be 0.2MPa to 0.5MPa, for example, it can be 0.2MPa, 0.3MPa, 0.4MPa or 0.5MPa.
本申请实施例的纸面石膏板及其制备方法通过添加离子阻滞剂(其中,第一种制备方法通过湿法添加离子阻滞剂,第二种制备方法通过干法添加离子阻滞剂),可以有效抑制建筑石膏中的杂质离子向纸面石膏板表层迁移,从而降低建筑石膏中的杂质离子的不良影响,降低了对建筑石膏原料的品质要求,而且制备出的纸面石膏板的面密度低(轻质),力学强度高,护面纸 与板芯的粘接性能好,板材的抗挠性能好(受潮挠度低),而且制备方法简单,无需大幅改动现有的纸面石膏板生产线。The gypsum board and its preparation method in the embodiment of the present application are added by adding ion retardant (wherein, the first preparation method is to add ion retardant by wet method, and the second preparation method is to add ion retardant by dry method) , can effectively inhibit the migration of impurity ions in building gypsum to the surface of the gypsum board, thereby reducing the adverse effects of impurity ions in the building gypsum, lowering the quality requirements for building gypsum raw materials, and the surface of the prepared gypsum board Low density (lightweight), high mechanical strength, good bonding performance between the protective paper and the core of the board, good flex resistance of the board (low deflection due to moisture), and simple preparation method, no need to significantly modify the existing paper-faced gypsum board production line.
实施例和对比例Examples and Comparative Examples
原料来源为:The sources of raw materials are:
熟石膏:脱硫建筑石膏熟料,北新建材(陕西)有限公司;Gypsum of paris: desulfurized building gypsum clinker, Beixin Building Materials (Shaanxi) Co., Ltd.;
护面纸:山东博汇纸业股份有限公司,180g/m
2;
Protective paper: Shandong Bohui Paper Co., Ltd., 180g/m 2 ;
离子阻滞剂:聚乙烯醇或醋酸乙烯-乙烯共聚乳液,上海臣启化工科技有限公司;Ion blocker: polyvinyl alcohol or vinyl acetate-ethylene copolymer emulsion, Shanghai Chenqi Chemical Technology Co., Ltd.;
聚丙烯纤维:北京弗特恩科技有限公司,长度为3mm、9mm;Polypropylene fiber: Beijing Fortern Technology Co., Ltd., length is 3mm, 9mm;
玻璃纤维:中国巨石股份有限公司,长度为3mm、15mm;Glass fiber: China Jushi Co., Ltd., length 3mm, 15mm;
粘结剂:改性玉米淀粉或预糊化淀粉,沈阳雪公胶粘剂科技有限公司;Binder: modified corn starch or pregelatinized starch, Shenyang Xuegong Adhesive Technology Co., Ltd.;
发泡剂:十二烷基苯磺酸钠,东明俱进化工有限公司;Foaming agent: sodium dodecylbenzene sulfonate, Dongming Juchen Chemical Co., Ltd.;
发泡剂:巴斯夫(中国)有限公司,牌号为812;Foaming agent: BASF (China) Co., Ltd., brand number 812;
三偏磷酸钠:武汉麦可欣科技有限公司;Sodium trimetaphosphate: Wuhan Maxin Technology Co., Ltd.;
硼酸:上海德翼化工有限公司;Boric acid: Shanghai Deyi Chemical Co., Ltd.;
酒石酸:上海诺博添加剂有限公司。Tartaric acid: Shanghai Nobo Additive Co., Ltd.
脱硫建筑石膏的化学分析如表1所示。The chemical analysis of desulfurized building gypsum is shown in Table 1.
表1脱硫建筑石膏的化学分析Table 1 Chemical analysis of desulfurized building gypsum
实施例1至3和对比例1至9的纸面石膏板的制备原料分别如表2和表3所示。The raw materials for preparing the gypsum boards of Examples 1 to 3 and Comparative Examples 1 to 9 are shown in Table 2 and Table 3 respectively.
表2实施例1至3的纸面石膏板的制备原料及其添加量Table 2 Raw materials for preparing the gypsum boards of Examples 1 to 3 and their amounts added
表3对比例1至9的纸面石膏板的制备原料及其添加量Table 3 Preparation raw materials and amounts of gypsum boards prepared in Comparative Examples 1 to 9
注:“/”表示不添加。Note: “/” means not to add.
实施例1至3和对比例1至9的纸面石膏板的制备过程为:The preparation process of the paper-faced gypsum boards of Examples 1 to 3 and Comparative Examples 1 to 9 is:
(1)将水分为第一部分水、第二部分水和第三部分水;(1) Divide the water into the first part of water, the second part of water and the third part of water;
(2)按照表2和表3中的原料和添加量,将粘结剂、纤维、晶体调整剂与第一部分水混合均匀,得到混合料A;(2) According to the raw materials and addition amounts in Table 2 and Table 3, mix the binder, fiber, crystal adjuster and the first part of water evenly to obtain Mixture A;
(3)按照表2和表3中的原料和添加量,将离子阻滞剂和第二部分水混合均匀,得到离子阻滞剂溶液;(3) According to the raw materials and addition amounts in Table 2 and Table 3, mix the ion blocker and the second part of water evenly to obtain an ion blocker solution;
(4)按照表2和表3中的原料和添加量,将发泡剂与第三部分水、0.2MPa至0.5MPa的压缩空气混合后再进行发泡,得到发泡溶液;(4) According to the raw materials and addition amounts in Table 2 and Table 3, mix the foaming agent with the third part of water and 0.2MPa to 0.5MPa compressed air before foaming to obtain a foaming solution;
(5)按照表2和表3中的原料和添加量,将脱硫石膏熟料、步骤(3)得到的离子阻滞剂溶液加入到步骤(2)得到的混合料A中,得到混合料B;(5) According to the raw materials and addition amounts in Table 2 and Table 3, add the desulfurized gypsum clinker and the ion retardant solution obtained in step (3) to the mixture A obtained in step (2) to obtain mixture B. ;
(6)在所述混合料B中加入步骤(4)得到的发泡溶液,形成含有泡孔的料浆;以及(6) Add the foaming solution obtained in step (4) to the mixture B to form a slurry containing cells; and
(7)将上述具有泡孔的料浆倒在下护面纸上,并在料浆的上表面附上护面纸,成型,在160℃下干燥30min,在110℃干燥90min,然后在45℃烘干至恒重,得到厚度为9.5mm的纸面石膏板。(7) Pour the above slurry with cells onto the lower protective paper, attach the protective paper to the upper surface of the slurry, shape it, dry at 160℃ for 30min, dry at 110℃ for 90min, and then dry at 45℃ Dry to constant weight to obtain a paper-faced gypsum board with a thickness of 9.5mm.
依据中国国家标准GB/T 9775-2008《纸面石膏板》检测了上述实施例1至3和对比例1至9制备的石膏板的横向断裂载荷、纵向断裂载荷、石膏板面密度、干粘接性能、受潮挠度,以及测试反映石膏板受潮后粘接性能的湿热粘接性能。湿热粘接性能测试采用蒸汽加热后十字刀划纸面石膏板的检测方式,将水浴锅设置为100℃,当温度达到98℃时,将石膏板放入水浴锅的支架上,蒸汽加热10min,石膏板从水浴锅内拿出后,迅速用壁纸刀在石膏板上交差划两刀,掀起三角顶端向上撕拽,查看护面纸与石膏的粘接情况。检测结果如表4所示。According to the Chinese national standard GB/T 9775-2008 "Gypsum Board", the transverse fracture load, longitudinal fracture load, gypsum board surface density, and dry adhesion of the gypsum boards prepared in the above Examples 1 to 3 and Comparative Examples 1 to 9 were tested. The bonding performance, moisture deflection, and wet-heat bonding properties that reflect the bonding performance of gypsum boards after being dampened are tested. The wet heat bonding performance test adopts the test method of cutting the gypsum board with a cross knife after steam heating. Set the water bath to 100°C. When the temperature reaches 98°C, place the gypsum board on the stand of the water bath and heat it with steam for 10 minutes. After the gypsum board is taken out of the water bath, quickly make two crisscross cuts on the gypsum board with a wallpaper knife, lift the top of the triangle and pull it upward to check the adhesion between the protective paper and the gypsum. The test results are shown in Table 4.
表4实施例1至3和对比例1至9的纸面石膏板的力学性能与粘接性能Table 4 Mechanical properties and bonding properties of gypsum boards of Examples 1 to 3 and Comparative Examples 1 to 9
注:粘接性能划分为5类,Ⅰ类:纸板粘接牢固,掀起后不分离;Ⅱ类:小部分分离,大部分完好;Ⅲ类:一半粘牢,一半分离;Ⅳ类:大部分分离,仅小部分粘牢;Ⅴ类:纸板全部分离。Note: The bonding performance is divided into 5 categories, Category I: The cardboard is firmly bonded and does not separate after being lifted; Category II: A small part is separated, and most of it is intact; Category III: Half of the cardboard is firmly adhered, and half of it is separated; Category IV: Most of the cardboard is separated. , only a small part is firmly adhered; Category V: the cardboard is completely separated.
与实施例1至3的纸面石膏板相比,对比例1和对比例3的纸面石膏板中未添加离子阻滞剂,纸面石膏板的粘接性能明显降低,在同样低密度石膏板中,石膏板强度更是大幅度下降,甚至达不到中国国家标准GB/T 9775-2008《纸面石膏板》的要求。Compared with the gypsum boards of Examples 1 to 3, no ion retardant was added to the gypsum boards of Comparative Example 1 and Comparative Example 3, and the bonding performance of the gypsum boards was significantly reduced. Among the boards, the strength of gypsum board has dropped significantly, and it cannot even meet the requirements of China's national standard GB/T 9775-2008 "Gypsum Board".
与实施例1至3的纸面石膏板相比,对比例1和对比例2的纸面石膏板中未添加晶体调整剂,纸面石膏板的受潮挠度明显升高,抗挠性能明显下降,说明晶体调整剂可以提高纸面石膏板的抗挠性能。Compared with the gypsum boards of Examples 1 to 3, no crystal adjuster was added to the gypsum boards of Comparative Example 1 and Comparative Example 2. The moisture deflection of the gypsum boards increased significantly, and the flexural resistance decreased significantly. It shows that the crystal adjuster can improve the flexural resistance of gypsum board.
对比例5的纸面石膏板在实施例1的基础上去掉了硼酸,纸面石膏板的力学性能和粘接性能几乎没有影响,说明在没有硼酸的条件下离子阻滞剂也可以抑制建筑石膏中的杂质离子向纸面石膏板表层迁移;但对比例5的纸面石膏板的受潮挠度高于实施例1,说明硼酸对提高纸面石膏板的抗挠性能有帮助。In the gypsum board of Comparative Example 5, the boric acid was removed on the basis of Example 1. The mechanical properties and bonding properties of the gypsum board had almost no effect, indicating that the ion blocker can also inhibit building gypsum without boric acid. The impurity ions in Comparative Example 5 migrate to the surface of the gypsum board; however, the moisture deflection of the gypsum board of Comparative Example 5 is higher than that of Example 1, indicating that boric acid is helpful in improving the flexural resistance of the gypsum board.
对比例4的纸面石膏板在实施例3的基础上去掉了酒石酸,纸面石膏板的力学性能、粘接性能和抗挠性能明显下降,说明在没有酒石酸的条件下,其他原料对纸面石膏板的力学性能、粘接性能和抗挠性能产生了不利影响,因此酒石酸是提高纸面石膏板的力学性能、粘接性能和抗挠性能的重要外加剂。In the gypsum board of Comparative Example 4, tartaric acid was removed on the basis of Example 3. The mechanical properties, bonding properties and flex resistance of the gypsum board were significantly reduced, indicating that in the absence of tartaric acid, other raw materials have no effect on the paper surface. The mechanical properties, bonding properties and flex resistance of gypsum boards have been adversely affected. Therefore, tartaric acid is an important admixture to improve the mechanical properties, bonding properties and flex resistance of gypsum boards.
对比例6的纸面石膏板没有添加三偏磷酸钠,纸面石膏板的力学性能、粘接性能和抗挠性能明显较低,说明三偏磷酸钠是提高纸面石膏板的力学性能、粘接性能和抗挠性能的重要外加剂。The gypsum board of Comparative Example 6 did not add sodium trimetaphosphate, and the mechanical properties, bonding properties and flex resistance of the gypsum board were significantly lower, indicating that sodium trimetaphosphate is the key to improving the mechanical properties, adhesion and adhesion of the gypsum board. Important admixtures for bonding properties and flex resistance.
对比例7至对比例9的纸面石膏板仅添加三偏磷酸钠、酒石酸或硼酸,纸面石膏板的力学性能和抗挠性能明显较低;对比例9的纸面石膏板仅添加硼酸,纸面石膏板的湿热粘接性能相对于实施例1明显降低了。The gypsum boards of Comparative Examples 7 to 9 only add sodium trimetaphosphate, tartaric acid or boric acid, and the mechanical properties and flexural resistance of the gypsum boards are significantly lower; the gypsum boards of Comparative Example 9 only add boric acid, The wet-heat bonding performance of the gypsum board was significantly reduced compared to Example 1.
由对比例4至9可知,晶体调整剂中需要同时含有三偏磷酸钠、硼酸、酒石酸才能有效提高纸面石膏板的抗挠性能,仅添加三偏磷酸钠、硼酸和酒石酸中的一种或两种,均不能有效提高纸面石膏板的抗挠性能。From Comparative Examples 4 to 9, it can be seen that the crystal adjuster needs to contain sodium trimetaphosphate, boric acid, and tartaric acid at the same time in order to effectively improve the flexural resistance of gypsum board. Adding only one of sodium trimetaphosphate, boric acid, and tartaric acid or Both methods cannot effectively improve the flexural resistance of gypsum board.
实施例4至6和对比例10至18的纸面石膏板的制备原料分别如表5和表6所示。The raw materials for preparing the gypsum boards of Examples 4 to 6 and Comparative Examples 10 to 18 are shown in Tables 5 and 6 respectively.
表5实施例4至6的纸面石膏板的制备原料及其添加量Table 5 Raw materials for preparing the gypsum boards of Examples 4 to 6 and their addition amounts
表6对比例10至18的纸面石膏板的制备原料及其添加量Table 6 Preparation raw materials and amounts of gypsum boards prepared in Comparative Examples 10 to 18
注:“/”表示不添加。Note: "/" means not to add.
实施例4至6和对比例10至18的纸面石膏板的制备过程为:The preparation process of the gypsum boards of Examples 4 to 6 and Comparative Examples 10 to 18 is as follows:
(1)按照表5和表6中的原料和添加量,将熟石膏与离子阻滞剂混合,得到干混料;(1) According to the raw materials and addition amounts in Table 5 and Table 6, mix plaster of paris and ion blocker to obtain a dry mixture;
(2)按照表5和表6中的原料和添加量,将粘结剂、纤维、晶体调整剂与搅拌水混合,得到湿混料;(2) According to the raw materials and addition amounts in Table 5 and Table 6, mix the binder, fiber, crystal regulator and stirring water to obtain a wet mixture;
(3)按照表5和表6中的原料和添加量,将发泡剂与发泡用水、0.2MP至0.5MPa的压缩空气混合后再进行发泡,得到发泡溶液;(3) According to the raw materials and addition amounts in Table 5 and Table 6, mix the foaming agent with foaming water and 0.2MP to 0.5MPa compressed air before foaming to obtain a foaming solution;
(4)按照表5和表6中的原料和添加量,将步骤(1)得到的干混料与步骤(2)得到的湿混料混合,得到混合料;(4) According to the raw materials and addition amounts in Table 5 and Table 6, mix the dry mixture obtained in step (1) and the wet mixture obtained in step (2) to obtain a mixture;
(5)在所述混合料中加入步骤(3)得到的发泡溶液,形成含有泡孔的料浆;以及(5) Add the foaming solution obtained in step (3) to the mixture to form a slurry containing cells; and
(6)将上述具有泡孔的料浆倒在下护面纸上,并在料浆的上表面附上护面纸,成型,在160℃下干燥30min,在110℃干燥90min,然后在45℃烘干至恒重,得到厚度为9.5mm的纸面石膏板。(6) Pour the above slurry with cells onto the lower protective paper, attach the protective paper to the upper surface of the slurry, shape it, dry at 160℃ for 30min, dry at 110℃ for 90min, and then dry at 45℃ Dry to constant weight to obtain a paper-faced gypsum board with a thickness of 9.5mm.
依据中国国家标准GB/T 9775-2008《纸面石膏板》检测了上述实施例4至6和对比例10至18制备的石膏板的横向断裂载荷、纵向断裂载荷、石膏板面密度、干粘接性能、受潮挠度,以及测试反映石膏板受潮后粘接性能的湿热粘接性能。湿热粘接性能测试采用蒸汽加热后十字刀划纸面石膏板的检测方式,将水浴锅设置为100℃,当温度达到98℃时,将石膏板放入水浴锅的支架上,蒸汽加热10min,石膏板从水浴锅内拿出后,迅速用壁纸刀在石膏板上交差划两刀,掀起三角顶端向上撕拽,查看护面纸与石膏的粘接情况。检测结果如表7所示。According to the Chinese national standard GB/T 9775-2008 "Gypsum Board", the transverse fracture load, longitudinal fracture load, gypsum board area density, dry adhesion of the gypsum boards prepared in the above Examples 4 to 6 and Comparative Examples 10 to 18 were tested. The bonding performance, moisture deflection, and wet-heat bonding properties that reflect the bonding performance of gypsum boards after being dampened are tested. The wet heat bonding performance test adopts the test method of cutting the gypsum board with a cross knife after steam heating. Set the water bath to 100°C. When the temperature reaches 98°C, place the gypsum board on the stand of the water bath and heat it with steam for 10 minutes. After the gypsum board is taken out of the water bath, quickly make two crisscross cuts on the gypsum board with a wallpaper knife, lift the top of the triangle and pull it upward to check the adhesion between the protective paper and the gypsum. The test results are shown in Table 7.
表7实施例4至6和对比例10至18的纸面石膏板的力学性能与粘接性能Table 7 Mechanical properties and adhesive properties of the gypsum boards of Examples 4 to 6 and Comparative Examples 10 to 18
注:粘接性能划分为5类,Ⅰ类:纸板粘接牢固,掀起后不分离;Ⅱ类:小部分分离,大部分完好;Ⅲ类:一半粘牢,一半分离;Ⅳ类:大部分分离,仅小部分粘牢;Ⅴ类:纸板全部分离。Note: The bonding performance is divided into 5 categories, Category I: The cardboard is firmly bonded and does not separate after being lifted; Category II: A small part is separated, and most of it is intact; Category III: Half of the cardboard is firmly adhered, and half of it is separated; Category IV: Most of the cardboard is separated. , only a small part is firmly adhered; Category V: the cardboard is completely separated.
与实施例4至6的纸面石膏板相比,对比例10和对比例12的纸面石膏板中未添加离子阻滞剂,纸面石膏板的粘接性能明显降低,在同样低密度石膏板中,石膏板强度更是大幅度下降,甚至达不到中国国家标准GB/T9775-2008《纸面石膏板》的要求。Compared with the gypsum boards of Examples 4 to 6, no ion retarder was added to the gypsum boards of Comparative Example 10 and Comparative Example 12, and the bonding performance of the gypsum boards was significantly reduced. Among the boards, the strength of gypsum board has dropped significantly, and it cannot even meet the requirements of China's national standard GB/T9775-2008 "Gypsum Board".
与实施例4至6的纸面石膏板相比,对比例10和对比例11的纸面石膏板中未添加晶体调整剂,纸面石膏板的受潮挠度明显升高,抗挠性能明显下降,说明晶体调整剂可以提高纸面石膏板的抗挠性能。Compared with the gypsum boards of Examples 4 to 6, no crystal adjuster was added to the gypsum boards of Comparative Example 10 and Comparative Example 11. The moisture deflection of the gypsum boards increased significantly, and the flexural resistance decreased significantly. It shows that the crystal adjuster can improve the flexural resistance of gypsum board.
对比例11的纸面石膏板在实施例4的基础上去掉了晶体调整剂,纸面石 膏板的力学性能变化不大,但抗挠性能明显降低,说明晶体调整剂对提高纸面石膏板的抗挠性能有帮助。In the gypsum board of Comparative Example 11, the crystal adjuster was removed on the basis of Example 4. The mechanical properties of the gypsum board changed little, but the flexural resistance was significantly reduced, indicating that the crystal adjuster can improve the gypsum board's mechanical properties. Flex resistance helps.
对比例14的纸面石膏板在实施例4的基础上去掉了硼酸,纸面石膏板的力学性能和粘接性能几乎没有影响,抗挠性能降低了,说明在没有硼酸的条件下离子阻滞剂也可以抑制建筑石膏中的杂质离子向纸面石膏板表层迁移,硼酸对提高纸面石膏板的抗挠性能有帮助。In the gypsum board of Comparative Example 14, the boric acid was removed on the basis of Example 4. The mechanical properties and bonding properties of the gypsum board were almost not affected, and the flexural properties were reduced, indicating that ion retardation occurs in the absence of boric acid. The agent can also inhibit the migration of impurity ions in building gypsum to the surface of the gypsum board. Boric acid is helpful in improving the flexural resistance of the gypsum board.
对比例13的纸面石膏板没有添加酒石酸,对比例15的纸面石膏板没有添加三偏磷酸钠,它们的纸面石膏板的力学性能和抗挠性能明显较低,说明酒石酸和三偏磷酸钠是提高纸面石膏板的力学性能和抗挠性能的重要外加剂。The gypsum board of Comparative Example 13 did not add tartaric acid, and the gypsum board of Comparative Example 15 did not add sodium trimetaphosphate. The mechanical properties and flexural resistance of their gypsum boards were significantly lower, indicating that tartaric acid and trimetaphosphoric acid Sodium is an important additive for improving the mechanical properties and flexural properties of gypsum board.
对比例16至对比例18的纸面石膏板仅添加三偏磷酸钠、酒石酸或硼酸,纸面石膏板的力学性能和抗挠性能明显较低;对比例18的纸面石膏板仅添加硼酸,纸面石膏板的湿热粘接性能相对于实施例4明显降低了。The gypsum boards of Comparative Examples 16 to 18 only add sodium trimetaphosphate, tartaric acid or boric acid, and the mechanical properties and flexural properties of the gypsum boards are significantly lower; the gypsum boards of Comparative Example 18 only add boric acid. The wet-heat bonding performance of the gypsum board was significantly reduced compared to Example 4.
由对比例13至18可知,晶体调整剂中需要同时含有三偏磷酸钠、硼酸、酒石酸才能有效提高纸面石膏板的抗挠性能,仅添加三偏磷酸钠、硼酸和酒石酸中的一种或两种,均不能有效提高纸面石膏板的抗挠性能。From Comparative Examples 13 to 18, it can be seen that the crystal adjuster needs to contain sodium trimetaphosphate, boric acid, and tartaric acid at the same time in order to effectively improve the flexural resistance of gypsum board. Adding only one of sodium trimetaphosphate, boric acid, and tartaric acid or Both methods cannot effectively improve the flexural resistance of gypsum board.
虽然本申请所揭露的实施方式如上,但所述的内容仅为便于理解本申请而采用的实施方式,并非用以限定本申请。任何本申请所属领域内的技术人员,在不脱离本申请所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本申请的保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in this application are as above, the contents described are only embodiments adopted to facilitate understanding of this application and are not intended to limit this application. Any technician in the field to which this application belongs can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in this application, but the scope of protection of this application shall still be based on the scope defined in the attached claims.
Claims (15)
- 根据权利要求1所述的轻质抗挠纸面石膏板,其中,所述晶体调整剂为三偏磷酸钠、硼酸和酒石酸的混合物。The lightweight anti-flex paper gypsum board according to claim 1, wherein the crystal adjuster is a mixture of sodium trimetaphosphate, boric acid and tartaric acid.
- 根据权利要求2所述的轻质抗挠纸面石膏板,其中,在所述晶体调整剂中,以所述三偏磷酸钠为1重量份计,所述硼酸为0.2重量份至0.7重量份,所述酒石酸为0.1重量份至0.5重量份。The lightweight anti-flex paper gypsum board according to claim 2, wherein, in the crystal adjuster, the boric acid is 0.2 to 0.7 parts by weight based on the sodium trimetaphosphate being 1 part by weight. , the tartaric acid is 0.1 to 0.5 parts by weight.
- 根据权利要求1至3中任一项所述的轻质抗挠纸面石膏板,其中,所述离子阻滞剂选自聚乙烯醇、羧甲基纤维素、聚丙烯酰胺、海藻酸钠和醋酸乙烯-乙烯共聚乳液中的任意一种或多种。The lightweight flexural gypsum board according to any one of claims 1 to 3, wherein the ion retardant is selected from the group consisting of polyvinyl alcohol, carboxymethylcellulose, polyacrylamide, sodium alginate and Any one or more of vinyl acetate-ethylene copolymer emulsions.
- 根据权利要求1至4中任一项所述的轻质抗挠纸面石膏板,其中,所述熟石膏为工业副产石膏的熟料。The lightweight flexural resistant gypsum board according to any one of claims 1 to 4, wherein the plaster of Paris is clinker of industrial by-product gypsum.
- 根据权利要求5所述的轻质抗挠纸面石膏板,其中,所述熟石膏为脱硫石膏熟料和磷石膏熟料中的任意一种或两种。The lightweight anti-flex paper gypsum board according to claim 5, wherein the gypsum is any one or both of desulfurized gypsum clinker and phosphogypsum clinker.
- 根据权利要求5或6所述的轻质抗挠纸面石膏板,其中,所述熟石膏中CaSO 4·1/2H 2O的含量≥60质量%。 The lightweight anti-flex paper gypsum board according to claim 5 or 6, wherein the content of CaSO 4 ·1/2H 2 O in the gypsum is ≥60 mass%.
- 根据权利要求7所述的轻质抗挠纸面石膏板,其中,所述熟石膏中CaSO 4·1/2H 2O的含量≥80质量%。 The lightweight anti-flex paper gypsum board according to claim 7, wherein the content of CaSO 4 ·1/2H 2 O in the plaster of paris is ≥80 mass%.
- 根据权利要求1至8中任一项所述的轻质抗挠纸面石膏板,其中,所 述纤维选自玻璃纤维和聚丙烯纤维中的任意一种或两种。The lightweight flexural gypsum board according to any one of claims 1 to 8, wherein the fiber is selected from any one or both of glass fiber and polypropylene fiber.
- 根据权利要求9所述的轻质抗挠纸面石膏板,其中,所述纤维的长度在3mm至15mm范围内。The lightweight flexural gypsum board according to claim 9, wherein the length of the fibers ranges from 3 mm to 15 mm.
- 根据权利要求1至10中任一项所述的轻质抗挠纸面石膏板,其中,所述粘结剂为改性淀粉。The lightweight flex-resistant gypsum board according to any one of claims 1 to 10, wherein the binder is modified starch.
- 根据权利要求11所述的轻质抗挠纸面石膏板,其中,所述粘结剂选自改性玉米淀粉、改性木薯淀粉和预糊化淀粉中的任意一种或多种。The lightweight flex-resistant paper gypsum board according to claim 11, wherein the binder is selected from any one or more of modified corn starch, modified tapioca starch and pregelatinized starch.
- 根据权利要求1至12中任一项所述的轻质抗挠纸面石膏板,其中,所述发泡剂选自十二烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠和动植物蛋白类发泡剂中的任意一种或多种。The lightweight anti-flex paper gypsum board according to any one of claims 1 to 12, wherein the foaming agent is selected from the group consisting of sodium dodecyl benzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate and sodium sulfate. Any one or more types of vegetable protein foaming agents.
- 根据权利要求1至13中任一项所述的轻质抗挠纸面石膏板的制备方法,包括:The preparation method of lightweight anti-flex paper gypsum board according to any one of claims 1 to 13, comprising:将所述水分为第一部分水、第二部分水和第三部分水;Divide the water into a first part of water, a second part of water and a third part of water;将所述粘结剂、所述纤维、所述晶体调整剂与所述第一部分水混合,得到混合料;Mix the binder, the fiber, the crystal regulator and the first part of water to obtain a mixture;将所述离子阻滞剂与所述第二部分水混合,得到离子阻滞剂溶液;Mix the ion blocker with the second part of water to obtain an ion blocker solution;将所述发泡剂、压缩空气与所述第三部分水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and the third part of water are mixed and foamed to obtain a foaming solution;将所述熟石膏、所述混合料、所述离子阻滞剂溶液和所述发泡溶液混合,得到料浆;Mix the plaster of paris, the mixture, the ion blocker solution and the foaming solution to obtain a slurry;在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板;Attach protective paper to the upper and lower surfaces of the slurry, shape it, and dry it to obtain the lightweight anti-flex paper gypsum board;任选地,所述离子阻滞剂与所述第二部分水的重量比例为1:5至25;Optionally, the weight ratio of the ion blocker to the second part of water is 1:5 to 25;任选地,所述发泡剂与所述第三部分水的重量比例为1:30至100;Optionally, the weight ratio of the foaming agent to the third part of water is 1:30 to 100;所述压缩空气的压力为0.2MPa至0.5MPa。The pressure of the compressed air is 0.2MPa to 0.5MPa.
- 根据权利要求1至13中任一项所述的轻质抗挠纸面石膏板的制备方法,包括:The preparation method of lightweight anti-flex paper gypsum board according to any one of claims 1 to 13, comprising:将所述熟石膏与所述离子阻滞剂混合,得到干混料;Mix the plaster of paris and the ion blocker to obtain a dry mixture;将所述粘结剂、所述纤维、所述晶体调整剂与一部分水混合,得到湿混料;Mix the binder, the fiber, the crystal regulator and a part of water to obtain a wet mixture;将所述发泡剂、压缩空气与剩余的水混合后进行发泡,得到发泡溶液;The foaming agent, compressed air and remaining water are mixed and foamed to obtain a foaming solution;将所述干混料、所述湿混料和所述发泡溶液混合,得到料浆;Mix the dry mix, the wet mix and the foaming solution to obtain a slurry;在所述料浆的上、下表面附上护面纸,成型,干燥,得到所述轻质抗挠纸面石膏板;Attach protective paper to the upper and lower surfaces of the slurry, shape it, and dry it to obtain the lightweight anti-flex paper gypsum board;任选地,所述发泡剂与用于发泡的水的重量比例为1:30至100;Optionally, the weight ratio of the foaming agent to the water used for foaming is 1:30 to 100;所述压缩空气的压力为0.2MP至0.5MPa。The pressure of the compressed air is 0.2MP to 0.5MPa.
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