WO2024060380A1 - Rotary friction coefficient measurement method and system based on annular loading - Google Patents

Rotary friction coefficient measurement method and system based on annular loading Download PDF

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Publication number
WO2024060380A1
WO2024060380A1 PCT/CN2022/131578 CN2022131578W WO2024060380A1 WO 2024060380 A1 WO2024060380 A1 WO 2024060380A1 CN 2022131578 W CN2022131578 W CN 2022131578W WO 2024060380 A1 WO2024060380 A1 WO 2024060380A1
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module
rotary
annular loading
friction coefficient
vertical pressure
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PCT/CN2022/131578
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French (fr)
Chinese (zh)
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崔冰
冯良平
曹三华
过超
付佰勇
石海洋
曹欣
韩冬冬
管维东
励彦德
李伟
师启龙
杨也
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中交公路长大桥建设国家工程研究中心有限公司
中交公路规划设计院有限公司
浙江易通特种基础工程股份有限公司
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Publication of WO2024060380A1 publication Critical patent/WO2024060380A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D33/00Testing foundations or foundation structures

Definitions

  • the invention belongs to the technical field of friction coefficient measurement, and more specifically, relates to a rotary friction coefficient measurement method and system based on annular loading.
  • the friction coefficient refers to the ratio of the friction force between two surfaces to the vertical force acting on one surface. It is related to the roughness of the surface and has nothing to do with the size of the contact area; when there is relative sliding between objects, the sliding friction is called Dynamic friction; sliding friction when objects have a tendency to slide but have not yet slid is called static friction; depending on the nature of motion, the friction coefficient can be divided into kinetic friction coefficient and static friction coefficient; there is currently a lack of special equipment on the market for testing sliding friction between two objects Coefficient device; for two materials that need to be rotated and fitted together, it is very important to measure the friction coefficient during the process of joining and rotating. However, most existing friction coefficient measuring devices lack the ability to measure the coefficient of friction. The ability to test the friction coefficient of the joint surface by rotating is very inconvenient when measuring the friction coefficient of two materials that are attached and rotated, which in turn wastes a lot of time and is not conducive to the measurement of the friction coefficient.
  • the gravity anchor relies on its own load and the friction of the foundation to bear the horizontal component of the tension on the main cable. It has the characteristics of strong applicability.
  • the selection of gravity anchor as the anchor for large-span suspension bridges has become a trend. If the friction resistance between the gravity anchor concrete and the bedrock surface is insufficient, it will easily affect the bearing capacity of the anchor foundation, thereby threatening the safety of the bridge.
  • the accurate value of the anti-slip friction coefficient of the anchor base is particularly important. According to the specification requirements, there must be no settlement or relative slippage between the anchorage and bedrock of the suspension bridge under the action of the main cable tension.
  • the existing friction coefficient measurement technology is carried out after the foundation pit excavation is completed to verify the rationality and safety of the design scheme and parameter values. This verification process requires sufficient space to carry out the test work; if the actual measured values are relatively large, If the design parameters are small, the value of the design parameters is too large, and the safety factor of the scheme is low.
  • the design needs to be changed to expand the excavation depth of the anchorage, or to add anchors and anchor cables to the base. If the measured value is larger than the design parameters, it means that the design is not the optimal scheme. It will inevitably cause waste.
  • the present invention provides a rotary friction coefficient measurement method and system based on annular loading, which uses a rotary drilling rig to drill holes to the design elevation or the bedrock position to be measured, clear the hole and ensure that the hole is There is no mud at the bottom; install the annular loading module to the bottom of the rotary drilling rig, lower the rotary drill bit to sink the annular loading module to the surface of the bedrock to be measured at the bottom of the hole; apply vertical pressure to the annular loading module in stages through the vertical pressure module.
  • the applied vertical pressure value is measured through the vertical pressure measurement module, and the settlement value of the rotary drill pipe is measured through the rotary drill pipe settlement measurement module; the torque load is applied to the annular loading module in stages, and the torque value is monitored and obtained through the torque load measurement module ;
  • the friction coefficient of the rock mass of the bearing layer can be obtained through direct testing during the project investigation phase, and the test is low-cost, highly safe, and of great significance.
  • one aspect of the present invention provides a rotary friction coefficient measurement method based on annular loading, which includes the following steps:
  • S3 Install a vertical pressure measurement module on the rotary drill pipe, apply vertical pressure to the annular loading module in stages through the vertical pressure module, and measure the applied vertical pressure value through the vertical pressure measurement module.
  • the settlement measurement module measures the settlement value of the rotary drill pipe. After the settlement of the rotary drill pipe reaches a stable level, the output pressure of the vertical pressure module is kept constant and the vertical pressure measurement module is removed;
  • f is the friction coefficient of the rock mass in the rock mass bearing layer
  • T is the stable output torque value of the annular loading module
  • N is the vertical pressure value of the annular loading module
  • D is the outer diameter of the annular loading plate
  • d is the annular loading plate. Loading plate inner diameter.
  • step S3 also includes the vertical pressure module applying vertical pressure to the rotary drill pipe in 1 to 3 levels, applying a first-level load every 5 minutes, and measuring the settlement amount of the rotary drill pipe immediately after each load is applied.
  • the measurement module reads the settlement value of the rotary drill pipe after loading. When the difference between the settlement values of the rotary drill pipe measured twice in a row does not exceed 0.01mm, it is determined that the settlement of the rotary drill pipe has reached stability.
  • step S4 also includes: applying the torque load in 8 to 12 levels according to the estimated maximum torque value.
  • the torque load application method adopts time control. Method, apply one level every 5 minutes of stabilization.
  • Another aspect of the present invention provides a rotary friction coefficient measurement system based on annular loading, including a rotary drilling module, an annular loading module, a vertical pressure module, and a vertical pressure measurement module located on the rotary drilling module. module, rotary drill pipe settlement measurement module and torque load measurement module; among which,
  • the torque load measurement module is located in the power unit of the rotary drilling module; the vertical pressure module applies vertical pressure to the rotary drilling module in stages, and uses the gravity of the rotary drilling module to provide The reaction force transmits the generated vertical pressure to the annular loading module.
  • the annular loading module exerts vertical pressure on the lower measured rock mass to cause settlement. The settlement occurs through the rotary drilling rod installed on the rotary drilling module.
  • the measurement module real-time monitors the settlement value generated by the annular loading module under each level of load condition, and measures the vertical pressure value exerted by the vertical pressure module in real time through the vertical pressure measurement module on the rotary drilling module; through the vertical pressure measurement module on the rotary drilling module
  • the power unit applies a torque load to the annular loading module, and the torque value is monitored in real time through the torque load measurement module located in the power unit; by carrying out multiple torsional friction tests of the annular loading module under different vertical pressure values, it is substituted into the rock mass bearing layer
  • the rock mass friction coefficient calculation formula calculates the friction coefficient and calculates the average value to obtain the rock mass friction coefficient value of the measured rock mass bearing layer.
  • the rotary drilling module includes a rotary drill rod, a drilling rig mast connected to the rotary drill rod, a power unit connected to the rotary drill rod and the drilling rig mast, and a power unit located on the rotary drilling rig.
  • the annular loading module includes a connecting end plate connected to the bottom of the rotary drill bit and an annular loading plate connected to the connecting end plate;
  • the connecting end plate is a circular plate with a thickness of not less than 10cm;
  • the circumferential side of the connecting end plate is evenly spaced with a plurality of bolt holes for mounting the connecting end plate to the bottom of the rotary drill bit;
  • the annular loading plate is a tubular concrete member
  • the bottom surface of the annular loading plate can be in close contact with the rock mass to be measured.
  • the vertical pressure measurement module includes multiple sets of strain gauges provided on the rotary drill pipe;
  • the rotary drill pipe settlement measurement module is implemented by installing a laser displacement sensor on the drilling rig mast.
  • the laser displacement sensor is located on the bottom side of the drilling rig mast for real-time monitoring of the settlement value of the rotary drill pipe produced by the vertical pressure module under each load condition;
  • strain gauges are evenly installed on the surface of the rotary drill pipe, and each group of strain gauges is located on the same horizontal section of the rotary drill pipe.
  • the torque load measurement module uses a torque sensor for real-time monitoring of the torque load value and torsion angle of each stage of the torque output of the power unit;
  • the torque load value is applied in 8 to 12 levels according to the estimated maximum torque value.
  • the torsion load level is increased;
  • the torque load is applied to the next level every 5 minutes of stability.
  • torsional sliding suddenly occurs, record the torque value of the previous level that caused sudden torsional sliding.
  • a rotary friction coefficient measurement system and method based on annular loading of the present invention uses a rotary drilling module to rotary drill holes, a vertical pressure module to apply vertical pressure to the rotary drilling module in stages, and the rotary drilling module is used to rotary drill holes.
  • the gravity of the excavation and drilling module provides a reaction force, which transmits the vertical pressure generated to the annular loading module.
  • the annular loading module exerts vertical pressure on the lower measured rock mass to cause settlement, and the settlement measurement module of the rotary drill pipe is used in real time. Monitor the settlement value produced by the rotary drill pipe under each load level, measure the vertical pressure value exerted by the vertical pressure module through the vertical pressure measurement module, and apply torque load to the annular loading module through the power unit on the rotary drill pipe.
  • a rotary friction coefficient measurement system and method based on annular loading of the present invention is suitable for different water level conditions and can also be carried out in an artificial water soaking environment; if the water level is buried in a shallow underwater operating environment, reverse reaction is used The circulation drilling rig rotary cuts the bottom of the borehole flat, replaces the drill bit with an annular loading plate rotating friction device, and then conducts a loading friction test on the bearing layer; if the water level is buried deep in a dry operating environment, after the hole is completed, follow up the steel From the casing to the bottom, the test surface is manually processed to meet the flatness and undulation required by the test.
  • Figure 1 is a schematic structural diagram of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention
  • Figure 2 is a schematic diagram of the installation structure of a strain gauge of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention
  • Figure 3 is a schematic diagram of the installation structure of a torque sensor of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention
  • Figure 4 is a schematic structural diagram of an annular loading module of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention
  • Figure 5 is a schematic structural diagram of an annular unit of an annular loading module of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention
  • Figure 6 is a schematic diagram of the working state of rotary drilling using a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention
  • FIG. 7 is a schematic diagram of a hole cleaning state of a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention
  • Figure 8 is a schematic diagram of the working state of the annular loading module of a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention.
  • FIG. 9 is a schematic diagram of the installation of strain gauges and the application of vertical loads in a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention
  • Figure 10 is a schematic diagram of the torque load application state of a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention.
  • FIG. 11 is a schematic flow chart of a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention.
  • 1-rotary drilling module 11-rotary drill pipe, 12-drilling rig mast, 13-power unit, 14-rotary drill bit, 2-annular loading module, 21-connecting end plate, 22-annular loading plate, 23-bolt hole, 3-vertical pressure module, 4-vertical pressure measurement module, 41-strain gauge, 5-rotary drill Rod settlement measurement module, 51-laser displacement sensor, 6-torque load measurement module.
  • one aspect of the present invention provides a rotary friction coefficient measurement system based on annular loading, which is used in conjunction with a rotary drilling rig to measure the surface friction coefficient of the measured bearing layer, including rotary drilling.
  • the annular loading module 2 exerts vertical pressure on the lower measured rock mass to cause settlement.
  • the rotary drill pipe settlement measurement module 5 on the rotary drilling module 1 monitors the settlement value generated by the annular loading module 2 under each load level in real time, and the vertical pressure measurement module 4 on the rotary drilling module 1 measures the vertical pressure in real time.
  • the rotary drilling module 1 includes a rotary drill pipe 11, a drilling rig mast 12 connected to the rotary drill pipe 11, and at the same time, the rotary drill pipe 11 and The power unit 13 connected to the drilling rig mast 12 and the rotary drill bit 14 located at the bottom of the rotary drill pipe 11; the rotary drilling module 1 is used to rotary drill holes to the design elevation or the bedrock location to be measured; The rotary drilling rod 11 has sufficient rigidity to control the elastic distortion deformation of the rod itself during torsion.
  • the annular loading module 2 is an annular end plate structure that can be installed at the end of the rotary drilling bit 14, which is a collection of multiple annular units 24;
  • the annular loading module 2 includes a connecting end plate 21 connected to the bottom of the rotary drilling bit 14 and an annular loading plate 22 connected to the connecting end plate 21;
  • the connecting end plate 21 is a circular steel plate with a thickness of not less than 10 cm;
  • a plurality of bolt holes 23 are evenly spaced on the circumferential side of the connecting end plate 21, which are used to install the connecting end plate 21 to the bottom of the rotary drilling bit 14 by bolt connection;
  • the annular loading plate 22 is a tubular concrete member, and when working, the bottom is close to the surface of the bearing layer of the rock mass to be measured;
  • the side of the rotary drilling bit 14 maintains a certain distance from the hole wall to avoid friction between the hole wall and the annular loading module 2;
  • the vertical pressure module 3 is used to perform graded vertical pressure on the annular loading module 2; the vertical pressure measurement module 4 is used to measure the vertical pressure.
  • the settlement measurement module 5 is used to measure the settlement value of the rotary drilling rig, which is achieved by installing a laser displacement sensor 51 on the drilling rig mast 12; the laser displacement sensor 51 is installed on the bottom side of the drilling rig mast 12, and is used to measure the settlement value of the rotary drilling rig.
  • the settlement value of the rotary drill pipe 11 produced by the vertical pressurizing module 3 under each load condition is also the settlement value of the annular loading module 2 or the measured rock mass; by
  • the vertical pressure module 3 exerts vertical pressure on the rotary drill pipe 11 in stages, uses the gravity of the rotary drill pipe 11 to provide reaction force, and transmits the pressure to the annular loading module 2 to apply pressure to the rock mass.
  • Vertical pressure is applied to cause the rotary drill pipe 11 to settle, and the pressure value is kept constant until the settlement value stabilizes;
  • the laser displacement sensor 51 installed at the bottom of the drilling rig mast 12 is used to monitor the pressure generated by the rotary drill pipe 11 under each load level in real time.
  • the strain gauges 41 are preferably in 4 groups and are evenly installed on the The surface of the rotary drill pipe 11, and each set of strain gauges 41 are located on the same horizontal section of the rotary drill pipe 11, for real-time monitoring of the application of the vertical pressure module 3 to the rotary drill pipe 11. vertical pressure;
  • the torque load measurement module 6 adopts a torque sensor, and applies a torque load to the measured rock mass in stages through the power unit 13, and monitors the torque load value and torsion angle of each level of torque output of the power unit 13 in real time through the torque sensor arranged in the power unit 13; the torque load value is applied in 8 to 12 levels according to the estimated maximum torque value, and when the torsion angle caused by the application of the torque load increases significantly, the torsion load grade can be appropriately increased; during the torque load application process, the vertical pressure must always be kept constant; the torque load application method adopts a time control method, and the next level is applied every 5 minutes of stability until a torsional slip suddenly occurs, and the torque value T of the previous level before the sudden torsional slip of the equipment is recorded, indicating that slip friction damage occurs under the torque value T; when approaching friction sliding, pay close attention to the changes in the rotation angle and torque value of the drill rod of the rotary drilling rig.
  • another aspect of the present invention provides a method for measuring a rotational friction coefficient based on annular loading, which is used to measure the friction coefficient of a rock mass bearing layer, and comprises the following steps:
  • annular loading module is an annular end plate that can be installed at the end of a rotary drill bit, including a connecting end plate connected to the bottom of the rotary drill bit and an annular loading plate connected to the connecting end plate; annular The bottom of the loading plate includes multiple annular units;
  • S3 Install a vertical pressure measurement module on the rotary drill pipe. Use the vertical pressure module to apply vertical pressure to the rotary drill pipe in stages and transfer it to the annular loading module. Measure and obtain the applied vertical pressure through the vertical pressure measurement module. The vertical pressure value is measured through the rotary drill pipe settlement measurement module and the settlement value of the rotary drill pipe is obtained. After the settlement of the rotary drill pipe reaches a stable value, the output pressure of the vertical pressurization module is kept constant and the vertical pressure is removed.
  • Measurement module specifically, multiple sets of strain gauges are pasted on the same horizontal section of the rotary drill pipe, and vertical pressure is applied to the rotary drill pipe through the vertical pressure module and transferred to the annular loading module, and through the laser displacement sensor Read the settlement value of the rotary drill pipe in real time. After the settlement of the rotary drill pipe reaches a stable level, keep the output pressure of the vertical pressurization module constant and remove the strain gauge; the vertical pressure module controls the vertical pressure of the rotary drill pipe. The application is divided into 1 to 3 levels, using the time control method, applying a level of load every 5 minutes. Immediately after each load is applied, the settlement value of the rotary drill pipe after loading is read through the laser displacement sensor.
  • S4 Apply torque load to the annular loading module in stages through the power unit on the rotary drill pipe until torsional sliding suddenly occurs. Monitor and obtain the torque value in real time through the torque load measurement module located in the power unit; the torque load is the estimated maximum The torque value is applied in 8 to 12 levels. When the torsion angle caused by the application of torque load increases significantly, the torsion load level can be appropriately increased; the torque application method adopts the time control method, applying one level every 5 stable minutes until sudden torsion occurs. Sliding, record the torque value T at this time, indicating that sliding friction occurs under the torque value T; when approaching friction sliding, pay close attention to the changes in the rotary drill pipe rotation angle and torque value;
  • the loading stable output torque value T of the annular loading module is calculated by formula (1):
  • dA is the area of the annular element at the bottom of the annular loading plate; ⁇ is the base shear stress of the annular element; ⁇ is the distance from the annular element to the central axis of the annular loading plate; A is the area of the annular loading plate; ⁇ is the integral sign;
  • the area dA of the annular unit at the bottom of the annular loading plate is equal to the product of the annular perimeter of the annular unit and the radial width of the annular unit, calculated by formula (2):
  • dA is the area of the annular unit at the bottom of the annular loading plate;
  • d ⁇ represents the width of the annular unit;
  • is the distance from the annular unit to the central axis of the annular loading plate;
  • d is the inner diameter of the annular loading plate;
  • the base shear stress ⁇ of the annular element is equal to the product of normal stress and friction coefficient, and is calculated by equation (3):
  • f is the friction coefficient of the rock mass bearing layer
  • N is the vertical pressure value of the annular loading module
  • A is the area of the annular loading plate
  • T is the loading stable output torque value of the annular loading module
  • N is the vertical pressure value of the annular loading module
  • D is the outer diameter of the annular loading plate
  • d is the inner diameter of the annular loading plate
  • the working principle of the rock mass friction coefficient testing system and method of the rock mass holding layer based on the annular loading rotary friction coefficient measuring system of the present invention through the rotary drilling module 1, the drilling is rotary drilled to the design elevation or to the desired height. Measuring the bedrock position; applying vertical pressure to the rotary drilling module 1 through the vertical pressure module 3, using the gravity of the rotary drilling module 1 to provide reaction force, and passing the generated vertical pressure through the The power unit 13, the rotary drill pipe 11, and the rotary drill bit 14 are transmitted to the annular loading module 2.
  • the annular loading module 2 exerts vertical pressure on the lower measured rock mass to cause settlement.
  • the laser displacement sensor 51 at the bottom of the drilling rig mast 12 monitors the settlement value of the rotary drill pipe 11 under each load level in real time, and measures the vertical pressure value exerted by the vertical pressure module through the strain gauge 41 on the rotary drill pipe;
  • the torque load is applied to the annular loading module 2 through the power unit 13 on the rotary drill pipe 11, and the torque value is monitored in real time through the torque sensor provided in the power unit 13; multiple times (at least 5 sets of tests) are carried out under different vertical pressure values.
  • the torsional friction test of the annular loading module is carried out by substituting the friction coefficient calculation formula of the rock mass bearing layer into the rock mass friction coefficient calculation formula to obtain the friction coefficient and calculating the average value, and the friction coefficient value of the measured bearing layer rock (soil) body can be obtained;
  • a rotary friction coefficient measurement system and method based on annular loading is suitable for different water level conditions and can also be carried out in an artificial water soaking environment; if the water level is buried in a shallow underwater operating environment, a reverse circulation drilling rig is used to rotate the bottom of the borehole.

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Abstract

Disclosed in the present invention are a rotary friction coefficient measurement method and system based on annular loading. The method comprises: measuring and determining a position to be tested and measured, drilling a hole by means of a rotary drilling rig to a designed elevation or a bedrock position to be measured, and cleaning the hole to ensure that no sludge is present at the bottom of the hole; mounting an annular loading module at the bottom of the rotary drilling rig, and lowering a rotary drilling bit to sink the annular loading module to the surface of said bedrock position; applying vertical pressures to the annular loading module in a graded mode by means of a vertical pressurizing module, measuring values of the applied vertical pressures by means of a vertical pressure measurement module, and measuring a settlement value of a rotary drilling rod by means of a rotary drilling rod settlement amount measurement module; applying torque loads to the annular loading module in a graded mode, and monitoring and obtaining torque values by means of a torque load measurement module; repeatedly carrying out single-point annular loading module torsional friction coefficient measurement tests multiple times under different vertical pressures, and substituting into a rock mass friction coefficient calculation formula for a rock mass bearing stratum to obtain a rock mass friction coefficient value of a rock mass bearing stratum to be measured. The test cost is low, and the safety is high.

Description

一种基于环形加载的旋转式摩擦系数测定方法及系统A method and system for measuring the rotational friction coefficient based on circular loading 技术领域Technical field
本发明属于摩擦系数测定技术领域,更具体地,涉及一种基于环形加载的旋转式摩擦系数测定方法及系统。The invention belongs to the technical field of friction coefficient measurement, and more specifically, relates to a rotary friction coefficient measurement method and system based on annular loading.
背景技术Background technique
摩擦系数是指两表面间的摩擦力和作用在其一表面上的垂直力之比值,它和表面的粗糙度有关,而和接触面积的大小无关;当物体间有相对滑动时的滑动摩擦称动摩擦;当物体间有滑动趋势而尚未滑动时的滑动摩擦称为静摩擦;依运动的性质,摩擦系数可分为动摩擦系数和静摩擦系数;目前市场上缺少专门用于测试两个物体之间滑动摩擦系数的装置;对于需要旋转且贴合在一起的两种材料来说,在其贴合并旋转的过程中进行摩擦系数的测量是非常重要的,但现有的大多数的摩擦系数测量装置缺乏以旋转的方式来测试结合面摩擦系数能力,因而在对贴合并旋转的两种材料进行摩擦系数测量时会非常的不便,进而会浪费大量的时间不利于摩擦系数的测量。The friction coefficient refers to the ratio of the friction force between two surfaces to the vertical force acting on one surface. It is related to the roughness of the surface and has nothing to do with the size of the contact area; when there is relative sliding between objects, the sliding friction is called Dynamic friction; sliding friction when objects have a tendency to slide but have not yet slid is called static friction; depending on the nature of motion, the friction coefficient can be divided into kinetic friction coefficient and static friction coefficient; there is currently a lack of special equipment on the market for testing sliding friction between two objects Coefficient device; for two materials that need to be rotated and fitted together, it is very important to measure the friction coefficient during the process of joining and rotating. However, most existing friction coefficient measuring devices lack the ability to measure the coefficient of friction. The ability to test the friction coefficient of the joint surface by rotating is very inconvenient when measuring the friction coefficient of two materials that are attached and rotated, which in turn wastes a lot of time and is not conducive to the measurement of the friction coefficient.
锚碇结构作为悬索桥荷载传递的终端,其承载能力和可靠性至关重要。而重力式锚碇依靠自身承载和地基的摩阻力承担主缆上拉力的水平分力,具有适用性强的特点,重力式锚碇作为大跨度悬索桥锚碇的选型已经成为一种趋势。如果重力式锚碇混凝土与基岩表面的摩擦阻力不足的话,容易影响锚碇基础承载能力,进而威胁桥梁安全,准确的锚碇基底抗滑移摩擦系数取值尤为重要。根据规范要求,在承受主缆拉力作用下,悬索桥锚碇与基岩之间不能出现沉降、相对滑移等情况。因此,在锚碇基坑开挖完成后,往往会对持力层基岩摩阻系数进行原位试验。工程上通常的做法是结合锚碇基础底部基岩的工程地质条件,在锚碇地基持力层标高处进行锚碇混凝土与岩体接触面直剪试验,并结合室内岩块力学试验成果,在参考现行相关的规程、规范、行业标准的基础上,最终确定摩擦系数合理取值。As the terminal of load transmission for suspension bridges, the anchorage structure's load-bearing capacity and reliability are crucial. The gravity anchor relies on its own load and the friction of the foundation to bear the horizontal component of the tension on the main cable. It has the characteristics of strong applicability. The selection of gravity anchor as the anchor for large-span suspension bridges has become a trend. If the friction resistance between the gravity anchor concrete and the bedrock surface is insufficient, it will easily affect the bearing capacity of the anchor foundation, thereby threatening the safety of the bridge. The accurate value of the anti-slip friction coefficient of the anchor base is particularly important. According to the specification requirements, there must be no settlement or relative slippage between the anchorage and bedrock of the suspension bridge under the action of the main cable tension. Therefore, after the excavation of the anchorage foundation pit is completed, in-situ tests are often conducted on the friction coefficient of the bearing layer bedrock. The usual engineering practice is to combine the engineering geological conditions of the bedrock at the bottom of the anchor foundation, conduct a direct shear test on the contact surface between the anchor concrete and the rock mass at the elevation of the bearing layer of the anchor foundation, and combine the indoor rock mass mechanical test results to Based on the current relevant regulations, specifications, and industry standards, a reasonable value for the friction coefficient is finally determined.
当前现有摩擦系数测定技术,均是在基坑开挖完成后开展以验证设计方案及参数取值合理性、安全性,而这个验证过程需要具有足够的场地才能开展试验工作;若实测数值较设计参数小,则设计参数取值偏大,方案安全系数低,需要变更设计扩大锚碇开挖深度,或基底增设锚杆锚索;若实测数值较设计参数大,说明设计非最优方案,势必造成浪费。另外,对于重大工程项目,前期设计阶段就进行合理参数取值,对整个设计和施工方案合理性的选取至关重要,甚至直接关系整个项目投资和建设规模;因此,急需一种在项目勘察阶段即可直接测试并能够准确获得持力层岩体摩 擦系数,且试验成本低、安全性高、意义重大的岩体持力层岩体摩擦系数测试方法。Currently, the existing friction coefficient measurement technology is carried out after the foundation pit excavation is completed to verify the rationality and safety of the design scheme and parameter values. This verification process requires sufficient space to carry out the test work; if the actual measured values are relatively large, If the design parameters are small, the value of the design parameters is too large, and the safety factor of the scheme is low. The design needs to be changed to expand the excavation depth of the anchorage, or to add anchors and anchor cables to the base. If the measured value is larger than the design parameters, it means that the design is not the optimal scheme. It will inevitably cause waste. In addition, for major engineering projects, reasonable parameter values are carried out in the early design stage, which is crucial to the rational selection of the entire design and construction plan, and is even directly related to the entire project investment and construction scale; therefore, there is an urgent need for a method that can be used during the project survey stage. It can directly test and accurately obtain the friction coefficient of the rock mass in the bearing layer, and is a low-cost, high-safety, and significant testing method for the friction coefficient of the rock mass in the bearing layer.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供一种基于环形加载的旋转式摩擦系数测定方法及系统,通过旋挖钻机钻孔至设计标高或待测基岩位置,清孔并保证孔底无泥渣;安装环形加载模块至旋挖钻机底部,下放旋挖钻头将环形加载模块沉放至孔底待测基岩表面;通过竖向加压模块对环形加载模块分级施加竖向压力,通过竖向压力测量模块测量施加的竖向压力值,通过旋挖钻杆沉降量测量模块测量旋挖钻杆沉降值;对环形加载模块分级施加扭矩荷载,通过扭矩载荷测量模块监测并获得扭矩值;重复开展不同竖向压力下的多次单点环形加载模块扭转摩擦系数测试试验,代入岩体持力层岩体摩擦系数计算公式获得被测岩体持力层岩体摩擦系数值;本发明在项目勘察阶段即可直接测试获得持力层岩体摩擦系数,并且试验成本低、安全性高,意义重大。In view of the above defects or improvement needs of the existing technology, the present invention provides a rotary friction coefficient measurement method and system based on annular loading, which uses a rotary drilling rig to drill holes to the design elevation or the bedrock position to be measured, clear the hole and ensure that the hole is There is no mud at the bottom; install the annular loading module to the bottom of the rotary drilling rig, lower the rotary drill bit to sink the annular loading module to the surface of the bedrock to be measured at the bottom of the hole; apply vertical pressure to the annular loading module in stages through the vertical pressure module. The applied vertical pressure value is measured through the vertical pressure measurement module, and the settlement value of the rotary drill pipe is measured through the rotary drill pipe settlement measurement module; the torque load is applied to the annular loading module in stages, and the torque value is monitored and obtained through the torque load measurement module ; Repeat multiple single-point annular loading module torsional friction coefficient test experiments under different vertical pressures, and substitute the rock mass friction coefficient calculation formula of the rock mass bearing layer to obtain the measured rock mass friction coefficient value of the rock mass bearing layer; the present invention The friction coefficient of the rock mass of the bearing layer can be obtained through direct testing during the project investigation phase, and the test is low-cost, highly safe, and of great significance.
为了实现上述目的,本发明的一个方面提供一种基于环形加载的旋转式摩擦系数测定方法,包括如下步骤:In order to achieve the above objects, one aspect of the present invention provides a rotary friction coefficient measurement method based on annular loading, which includes the following steps:
S1:测量并确定待试验检测位置,旋挖钻探模块钻孔至设计标高或待测基岩位置;成孔后,清孔模块清孔,保证孔底无泥渣;S1: Measure and determine the location to be tested, and the rotary drilling module drills holes to the design elevation or the location of the bedrock to be tested; after the hole is formed, the hole cleaning module cleans the hole to ensure that there is no mud at the bottom of the hole;
S2:在清孔作业持续不中断的状态下,安装环形加载模块至旋挖钻探模块底部,环形加载模块安装完成后,拔出清孔导管,下放旋挖钻头将环形加载模块沉放至孔底待测基岩表面;S2: While the hole cleaning operation continues uninterrupted, install the annular loading module to the bottom of the rotary drilling module. After the installation of the annular loading module is completed, pull out the cleaning pipe, lower the rotary drill bit, and sink the annular loading module to the bottom of the hole. The bedrock surface to be tested;
S3:在旋挖钻杆上安装竖向压力测量模块,通过竖向加压模块对环形加载模块分级施加竖向压力,通过竖向压力测量模块测量施加的竖向压力值,通过旋挖钻杆沉降量测量模块测量旋挖钻杆的沉降值,待旋挖钻杆沉降量达到稳定后,保持竖向加压模块输出压力恒定,移除竖向压力测量模块;S3: Install a vertical pressure measurement module on the rotary drill pipe, apply vertical pressure to the annular loading module in stages through the vertical pressure module, and measure the applied vertical pressure value through the vertical pressure measurement module. The settlement measurement module measures the settlement value of the rotary drill pipe. After the settlement of the rotary drill pipe reaches a stable level, the output pressure of the vertical pressure module is kept constant and the vertical pressure measurement module is removed;
S4:通过旋挖钻杆上的动力单元对环形加载模块分级施加扭矩荷载,突然产生扭转滑动时,通过设于动力单元内的扭矩载荷测量模块监测并获得扭矩值;S4: The power unit on the rotary drill pipe applies torque load to the annular loading module in stages. When torsional sliding suddenly occurs, the torque value is monitored and obtained through the torque load measurement module located in the power unit;
S5:按照步骤S3和S4重复开展不同竖向压力下的多次单点环形加载模块扭转摩擦系数测试试验,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,获得被测岩体持力层岩体摩擦系数值。S5: Repeat steps S3 and S4 to carry out multiple single-point annular loading module torsional friction coefficient test experiments under different vertical pressures, substitute the rock mass friction coefficient calculation formula of the rock mass bearing layer to obtain the friction coefficient and calculate the average value, and obtain The friction coefficient value of the rock mass in the bearing layer of the measured rock mass.
进一步地,步骤S5中的岩体持力层岩体摩擦系数f通过下式计算:Further, the friction coefficient f of the rock mass bearing layer in step S5 is calculated by the following formula:
Figure PCTCN2022131578-appb-000001
Figure PCTCN2022131578-appb-000001
其中,f为岩体持力层岩体摩擦系数;T为环形加载模块的加载稳定输出扭矩值;N为环形加载模块所受的竖向压力值;D为环形加载板外径;d为环形加载板内径。Among them, f is the friction coefficient of the rock mass in the rock mass bearing layer; T is the stable output torque value of the annular loading module; N is the vertical pressure value of the annular loading module; D is the outer diameter of the annular loading plate; d is the annular loading plate. Loading plate inner diameter.
进一步地,步骤S3还包括竖向加压模块对旋挖钻杆竖向压力的施加分1~3级施加,每5分钟施加一级荷载,每一次载荷施加后立即通过旋挖钻杆沉降量测量模块读测加载后旋挖钻杆沉降值,当连续两次测读的旋挖钻杆沉降值差不超过0.01mm时,判定旋挖钻杆沉降量达到稳定。Further, step S3 also includes the vertical pressure module applying vertical pressure to the rotary drill pipe in 1 to 3 levels, applying a first-level load every 5 minutes, and measuring the settlement amount of the rotary drill pipe immediately after each load is applied. The measurement module reads the settlement value of the rotary drill pipe after loading. When the difference between the settlement values of the rotary drill pipe measured twice in a row does not exceed 0.01mm, it is determined that the settlement of the rotary drill pipe has reached stability.
进一步地,步骤S4还包括:扭矩载荷的施加按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,增加扭转荷载分级;扭矩载荷施加方法采用时间控制法,按每稳定5分钟施加一级。Further, step S4 also includes: applying the torque load in 8 to 12 levels according to the estimated maximum torque value. When the torsion angle caused by the application of the torque load increases significantly, increase the torsion load level; the torque load application method adopts time control. Method, apply one level every 5 minutes of stabilization.
本发明的另一个方面提供一种基于环形加载的旋转式摩擦系数测定系统,包括旋挖钻探模块,设于所述旋挖钻探模块上的环形加载模块、竖向加压模块、竖向压力测量模块、旋挖钻杆沉降量测量模块以及扭矩载荷测量模块;其中,Another aspect of the present invention provides a rotary friction coefficient measurement system based on annular loading, including a rotary drilling module, an annular loading module, a vertical pressure module, and a vertical pressure measurement module located on the rotary drilling module. module, rotary drill pipe settlement measurement module and torque load measurement module; among which,
所述扭矩载荷测量模块设于所述旋挖钻探模块的动力单元内;通过所述竖向加压模块对所述旋挖钻探模块分级施加竖向压力,利用所述旋挖钻探模块自身重力提供反力,将产生的竖向压力传导至所述环形加载模块,所述环形加载模块对下部被测岩体施加竖向压力而发生沉降,通过安装在旋挖钻探模块上的旋挖钻杆沉降量测量模块实时监测每级荷载条件下环形加载模块产生的沉降值,通过旋挖钻探模块上的竖向压力测量模块实时测量竖向加压模块施加的竖向压力值;通过旋挖钻探模块的动力单元对环形加载模块施加扭矩荷载,通过设于动力单元内的扭矩载荷测量模块实时监测扭矩值;通过开展多次不同竖向压力值下的环形加载模块扭转摩擦测试,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,获得被测岩体持力层岩体摩擦系数值。The torque load measurement module is located in the power unit of the rotary drilling module; the vertical pressure module applies vertical pressure to the rotary drilling module in stages, and uses the gravity of the rotary drilling module to provide The reaction force transmits the generated vertical pressure to the annular loading module. The annular loading module exerts vertical pressure on the lower measured rock mass to cause settlement. The settlement occurs through the rotary drilling rod installed on the rotary drilling module. The measurement module real-time monitors the settlement value generated by the annular loading module under each level of load condition, and measures the vertical pressure value exerted by the vertical pressure module in real time through the vertical pressure measurement module on the rotary drilling module; through the vertical pressure measurement module on the rotary drilling module The power unit applies a torque load to the annular loading module, and the torque value is monitored in real time through the torque load measurement module located in the power unit; by carrying out multiple torsional friction tests of the annular loading module under different vertical pressure values, it is substituted into the rock mass bearing layer The rock mass friction coefficient calculation formula calculates the friction coefficient and calculates the average value to obtain the rock mass friction coefficient value of the measured rock mass bearing layer.
进一步地,所述旋挖钻探模块包括旋挖钻杆、与所述旋挖钻杆相连的钻机桅杆、同时与所述旋挖钻杆与所述钻机桅杆相连的动力单元以及设于所述旋挖钻杆底部的旋挖钻头。Further, the rotary drilling module includes a rotary drill rod, a drilling rig mast connected to the rotary drill rod, a power unit connected to the rotary drill rod and the drilling rig mast, and a power unit located on the rotary drilling rig. A rotary drill bit that digs the bottom of the drill pipe.
进一步地,所述环形加载模块包括与所述旋挖钻头的底部相连的连接端头板和与所述连接端头板相连的环形加载板;Further, the annular loading module includes a connecting end plate connected to the bottom of the rotary drill bit and an annular loading plate connected to the connecting end plate;
所述连接端头板为圆形板,厚度不小于10cm;The connecting end plate is a circular plate with a thickness of not less than 10cm;
所述连接端头板的圆周侧面均匀间隔设有多个将所述连接端头板安装至旋挖钻头底部的螺栓孔;The circumferential side of the connecting end plate is evenly spaced with a plurality of bolt holes for mounting the connecting end plate to the bottom of the rotary drill bit;
所述环形加载板为管状混凝土构件;The annular loading plate is a tubular concrete member;
所述环形加载板的底面能够与被测岩体密贴。The bottom surface of the annular loading plate can be in close contact with the rock mass to be measured.
进一步地,所述竖向压力测量模块包括设于所述旋挖钻杆上的多组应变片;Further, the vertical pressure measurement module includes multiple sets of strain gauges provided on the rotary drill pipe;
所述旋挖钻杆沉降量测量模块通过在所述钻机桅杆上设激光位移传感器实现。The rotary drill pipe settlement measurement module is implemented by installing a laser displacement sensor on the drilling rig mast.
进一步地,所述激光位移传感器设于所述钻机桅杆的底端侧面,用于实时监测所述竖向加压模块在每级荷载条件下使所述旋挖钻杆产生的沉降 值;Further, the laser displacement sensor is located on the bottom side of the drilling rig mast for real-time monitoring of the settlement value of the rotary drill pipe produced by the vertical pressure module under each load condition;
所述应变片均匀安装于所述旋挖钻杆的表面,且各组应变片均位于所述旋挖钻杆的同一水平截面上。The strain gauges are evenly installed on the surface of the rotary drill pipe, and each group of strain gauges is located on the same horizontal section of the rotary drill pipe.
进一步地,所述扭矩载荷测量模块采用扭矩传感器,用于实时监测所述动力单元每一级扭矩输出的扭矩荷载值和扭转角度;Further, the torque load measurement module uses a torque sensor for real-time monitoring of the torque load value and torsion angle of each stage of the torque output of the power unit;
扭矩荷载值按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,增加扭转荷载分级;The torque load value is applied in 8 to 12 levels according to the estimated maximum torque value. When the torsion angle caused by the application of torque load increases significantly, the torsion load level is increased;
扭矩载荷施加按每稳定5分钟施加下一级,突然产生扭转滑动时,记录产生突然扭转滑动的前一级扭矩值。The torque load is applied to the next level every 5 minutes of stability. When torsional sliding suddenly occurs, record the torque value of the previous level that caused sudden torsional sliding.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
(1)本发明的一种基于环形加载的旋转式摩擦系数测定系统及方法,通过旋挖钻探模块旋挖钻孔,通过竖向加压模块对旋挖钻探模块分级施加竖向压力,利用旋挖钻探模块自身重力提供反力,将产生的竖向压力传导至所述环形加载模块,环形加载模块对下部被测岩体施加竖向压力而发生沉降,通过旋挖钻杆沉降量测量模块实时监测每级荷载条件下旋挖钻杆产生的沉降值,通过竖向压力测量模块测量竖向加压模块施加的竖向压力值;通过旋挖钻杆上的动力单元对环形加载模块施加扭矩荷载,通过设于动力单元内的扭矩载荷测量模块实时监测扭矩值;重复开展不同竖向压力下的多次单点环形加载模块扭转摩擦系数测试试验,代入岩体持力层岩体摩擦系数计算公式获得被测岩体持力层岩体摩擦系数值;现有的摩擦系数测定均是在基坑开挖完成后开展,并且需要具有足够的场地才能开展试验工作,试验过程中实测数值往往与设计参数难以统一,施工方案调整工序繁琐,而本发明可在项目勘察阶段即可直接测试获得持力层岩体摩擦系数,与传统的测定方法相比试验成本低、安全性高、设计方案支撑作用强。(1) A rotary friction coefficient measurement system and method based on annular loading of the present invention uses a rotary drilling module to rotary drill holes, a vertical pressure module to apply vertical pressure to the rotary drilling module in stages, and the rotary drilling module is used to rotary drill holes. The gravity of the excavation and drilling module provides a reaction force, which transmits the vertical pressure generated to the annular loading module. The annular loading module exerts vertical pressure on the lower measured rock mass to cause settlement, and the settlement measurement module of the rotary drill pipe is used in real time. Monitor the settlement value produced by the rotary drill pipe under each load level, measure the vertical pressure value exerted by the vertical pressure module through the vertical pressure measurement module, and apply torque load to the annular loading module through the power unit on the rotary drill pipe. , monitor the torque value in real time through the torque load measurement module located in the power unit; repeat multiple single-point annular loading module torsional friction coefficient test experiments under different vertical pressures, and substitute them into the rock mass friction coefficient calculation formula of the rock mass bearing layer Obtain the friction coefficient value of the rock mass in the bearing layer of the measured rock mass; the existing friction coefficient measurements are carried out after the foundation pit excavation is completed, and sufficient space is required to carry out the test work. During the test process, the measured values are often different from the designed values. Parameters are difficult to unify, and the construction plan adjustment process is cumbersome. However, this invention can directly test and obtain the friction coefficient of the rock mass of the bearing layer during the project survey stage. Compared with the traditional measurement method, the test cost is low, the safety is high, and the design plan can be supported. powerful.
(2)本发明的一种基于环形加载的旋转式摩擦系数测定系统及方法,适用于不同水位条件,也可在人工泡水环境下进行;若水位埋藏较浅的水下作业环境,采用反循环钻机将钻孔底部旋切平整,更换带环形加载板旋转摩擦装置钻头,随后对持力层进行加载摩擦测试;若水位埋藏较深的干作业环境,在基于成孔完成后,跟进钢护筒至底部,由人工对试验面处理,以满足试验要求的平整度和起伏差。(2) A rotary friction coefficient measurement system and method based on annular loading of the present invention is suitable for different water level conditions and can also be carried out in an artificial water soaking environment; if the water level is buried in a shallow underwater operating environment, reverse reaction is used The circulation drilling rig rotary cuts the bottom of the borehole flat, replaces the drill bit with an annular loading plate rotating friction device, and then conducts a loading friction test on the bearing layer; if the water level is buried deep in a dry operating environment, after the hole is completed, follow up the steel From the casing to the bottom, the test surface is manually processed to meet the flatness and undulation required by the test.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一种基于环形加载的旋转式摩擦系数测定系统的结构示意图;Figure 1 is a schematic structural diagram of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention;
图2为本发明实施例一种基于环形加载的旋转式摩擦系数测定系统的应变片的安装结构示意图;Figure 2 is a schematic diagram of the installation structure of a strain gauge of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention;
图3为本发明实施例一种基于环形加载的旋转式摩擦系数测定系统的 扭矩传感器的安装结构示意图;Figure 3 is a schematic diagram of the installation structure of a torque sensor of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention;
图4为本发明实施例一种基于环形加载的旋转式摩擦系数测定系统的环形加载模块的结构示意图;Figure 4 is a schematic structural diagram of an annular loading module of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention;
图5为本发明实施例一种基于环形加载的旋转式摩擦系数测定系统的环形加载模块的环形单元的结构示意图;Figure 5 is a schematic structural diagram of an annular unit of an annular loading module of a rotary friction coefficient measurement system based on annular loading according to an embodiment of the present invention;
图6为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的旋挖钻孔工作状态示意图;Figure 6 is a schematic diagram of the working state of rotary drilling using a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention;
图7为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的清孔状态示意图;7 is a schematic diagram of a hole cleaning state of a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention;
图8为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的环形加载模块工作状态示意图;Figure 8 is a schematic diagram of the working state of the annular loading module of a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention;
图9为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的应变片安装和竖向载荷施加状态示意图;9 is a schematic diagram of the installation of strain gauges and the application of vertical loads in a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention;
图10为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的扭矩荷载施加状态示意图;Figure 10 is a schematic diagram of the torque load application state of a rotary friction coefficient measurement method based on annular loading according to the embodiment of the present invention;
图11为本发明实施例一种基于环形加载的旋转式摩擦系数测定方法的流程示意图。FIG. 11 is a schematic flow chart of a method for measuring a rotational friction coefficient based on annular loading according to an embodiment of the present invention.
在所有附图中,同样的附图标记表示相同的技术特征,具体为:1-旋挖钻探模块、11-旋挖钻杆、12-钻机桅杆、13-动力单元、14-旋挖钻头、2-环形加载模块、21-连接端头板、22-环形加载板、23-螺栓孔、3-竖向加压模块、4-竖向压力测量模块、41-应变片、5-旋挖钻杆沉降量测量模块、51-激光位移传感器、6-扭矩载荷测量模块。In all drawings, the same reference numerals represent the same technical features, specifically: 1-rotary drilling module, 11-rotary drill pipe, 12-drilling rig mast, 13-power unit, 14-rotary drill bit, 2-annular loading module, 21-connecting end plate, 22-annular loading plate, 23-bolt hole, 3-vertical pressure module, 4-vertical pressure measurement module, 41-strain gauge, 5-rotary drill Rod settlement measurement module, 51-laser displacement sensor, 6-torque load measurement module.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。另外,本发明提供的各个实施例或单个实施例中的技术特征可以相互任意结合,以形成可行的技术方案,这种结合不受步骤先后次序和/或结构组成模式的约束,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时,应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. In addition, the technical features of various embodiments or single embodiments provided by the present invention can be arbitrarily combined with each other to form a feasible technical solution. This combination is not restricted by the sequence of steps and/or structural composition mode, but must be in the form of It is based on what a person of ordinary skill in the art can realize. When the combination of technical solutions appears to be contradictory or cannot be realized, it should be considered that such combination of technical solutions does not exist and is not within the protection scope required by the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,当元件被称为“固定于”、“设置于”或“设于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上;术语“安装”、“相连”、“连接”、“设有”应做广义理解, 例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless expressly stated otherwise, when an element is referred to as being "fixed to", "disposed on" or "provided to" another element, it can be directly on the other element. element or indirectly on another element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element; the terms "mounted," "connected," "connected," "provided with" " should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or it can be an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediary, it can It is the internal connection between two elements or the interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
如图1-图4所示,本发明的一个方面提供一种基于环形加载的旋转式摩擦系数测定系统,与旋挖钻机配合使用,用于测量被测持力层表面摩擦系数,包括旋挖钻探模块1,清孔模块,设于所述旋挖钻探模块1上的环形加载模块2、竖向加压模块3、竖向压力测量模块4、旋挖钻杆沉降量测量模块5以及扭矩载荷测量模块6;通过所述旋挖钻探模块1旋挖钻孔至设计标高或待测基岩位置;通过所述竖向加压模块3对所述旋挖钻探模块1分级施加竖向压力,利用所述旋挖钻探模块1自身重力提供反力,将产生的竖向压力传导至所述环形加载模块2,所述环形加载模块2对下部被测岩体施加竖向压力而发生沉降,通过安装在旋挖钻探模块1上的旋挖钻杆沉降量测量模块5实时监测每级荷载条件下环形加载模块2产生的沉降值,通过旋挖钻探模块1上的竖向压力测量模块4实时测量竖向加压模块3施加的竖向压力值;通过旋挖钻探模块1的动力单元对环形加载模块2施加扭矩荷载,通过设于动力单元内的扭矩载荷测量模块6实时监测扭矩值;开展多次(至少5组测试)不同竖向压力值下的环形加载模块扭转摩擦测试,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,即可获得被测持力层岩(土)体摩擦系数值;本发明可在项目勘察阶段即可直接测试获得持力层岩体摩擦系数,与传统的测定方法相比试验成本低、安全性高。As shown in Figures 1-4, one aspect of the present invention provides a rotary friction coefficient measurement system based on annular loading, which is used in conjunction with a rotary drilling rig to measure the surface friction coefficient of the measured bearing layer, including rotary drilling. Drilling module 1, hole cleaning module, annular loading module 2, vertical pressure module 3, vertical pressure measurement module 4, rotary drill pipe settlement measurement module 5 and torque load provided on the rotary drilling module 1 Measurement module 6; use the rotary drilling module 1 to rotary drill holes to the design elevation or the bedrock position to be measured; use the vertical pressure module 3 to apply vertical pressure to the rotary drilling module 1 in stages, using The rotary drilling module 1's own gravity provides a reaction force and transmits the vertical pressure generated to the annular loading module 2. The annular loading module 2 exerts vertical pressure on the lower measured rock mass to cause settlement. Through installation The rotary drill pipe settlement measurement module 5 on the rotary drilling module 1 monitors the settlement value generated by the annular loading module 2 under each load level in real time, and the vertical pressure measurement module 4 on the rotary drilling module 1 measures the vertical pressure in real time. The vertical pressure value applied to the pressurizing module 3; the torque load is applied to the annular loading module 2 through the power unit of the rotary drilling module 1, and the torque value is monitored in real time through the torque load measurement module 6 located in the power unit; multiple times are carried out (At least 5 sets of tests) Torsional friction test of annular loading module under different vertical pressure values. Substitute into the formula for calculating the friction coefficient of the rock mass bearing layer to obtain the friction coefficient and calculate the average value to obtain the measured bearing layer rock. (Soil) body friction coefficient value; the present invention can directly test and obtain the friction coefficient of the bearing layer rock mass during the project survey stage. Compared with the traditional measurement method, the test cost is low and the safety is high.
进一步地,如图1-图4所示,所述旋挖钻探模块1包括旋挖钻杆11、与所述旋挖钻杆11相连的钻机桅杆12、同时与所述旋挖钻杆11与所述钻机桅杆12相连的动力单元13以及设于所述旋挖钻杆11底部的旋挖钻头14;所述旋挖钻探模块1用于旋挖钻孔至设计标高或待测基岩位置;所述旋挖钻杆11具有足够刚度,能够控制扭转时杆体自身弹性扭曲变形。Further, as shown in Figures 1 to 4, the rotary drilling module 1 includes a rotary drill pipe 11, a drilling rig mast 12 connected to the rotary drill pipe 11, and at the same time, the rotary drill pipe 11 and The power unit 13 connected to the drilling rig mast 12 and the rotary drill bit 14 located at the bottom of the rotary drill pipe 11; the rotary drilling module 1 is used to rotary drill holes to the design elevation or the bedrock location to be measured; The rotary drilling rod 11 has sufficient rigidity to control the elastic distortion deformation of the rod itself during torsion.
进一步地,如图1-图4所示,所述环形加载模块2是一种可安装于旋挖钻头14端部的环形端板结构,为多个环形单元24的集合;所述环形加载模块2包括与所述旋挖钻头14的底部相连的连接端头板21和与所述连接端头板21相连的环形加载板22;所述连接端头板21为圆形钢板,厚度不小于10cm;所述连接端头板21的圆周侧面均匀间隔设有多个螺栓孔23,用于通过螺栓连接的方式将所述连接端头板21安装至旋挖钻头14的底部;所述环形加载板22为管状混凝土构件,工作时,底部紧贴被测岩体持力层表面;旋挖钻头14的侧面与孔壁保持一定间距,避免孔壁对所述环形加载模块2产生摩擦;所述环形加载板22的底面起伏差、被测岩体(或岩土,下文统一成为岩体)加载面起伏差、试验组数等均满足《工程岩体试验方 法标准》(GBT 50266-2013)要求,以保证所述环形加载板22与被测岩体密贴。Further, as shown in Figures 1 to 4, the annular loading module 2 is an annular end plate structure that can be installed at the end of the rotary drilling bit 14, which is a collection of multiple annular units 24; the annular loading module 2 includes a connecting end plate 21 connected to the bottom of the rotary drilling bit 14 and an annular loading plate 22 connected to the connecting end plate 21; the connecting end plate 21 is a circular steel plate with a thickness of not less than 10 cm; a plurality of bolt holes 23 are evenly spaced on the circumferential side of the connecting end plate 21, which are used to install the connecting end plate 21 to the bottom of the rotary drilling bit 14 by bolt connection; the annular loading plate 22 is a tubular concrete member, and when working, the bottom is close to the surface of the bearing layer of the rock mass to be measured; the side of the rotary drilling bit 14 maintains a certain distance from the hole wall to avoid friction between the hole wall and the annular loading module 2; the bottom surface undulation difference of the annular loading plate 22, the loading surface undulation difference of the rock mass (or rock and soil, hereinafter referred to as rock mass) to be measured, the number of test groups, etc. all meet the requirements of the "Engineering Rock Mass Test Method" The annular loading plate 22 is in close contact with the rock mass to be measured in accordance with the requirements of the "GBT 50266-2013" standard.
进一步地,如图1-图4所示,所述竖向加压模块3用于对所述环形加载模块2进行分级竖向加压;所述竖向压力测量模块4用于测量所述竖向加压模块3对所述环形加载模块2施加的竖向压力;所述竖向压力测量模块4包括设于所述旋挖钻杆11上的多组应变片41;所述旋挖钻杆沉降量测量模块5用于测量旋挖钻杆的沉降值,通过在所述钻机桅杆12上设激光位移传感器51实现;所述激光位移传感器51设于所述钻机桅杆12的底端侧面,用于实时监测所述竖向加压模块3在每级荷载条件下使所述旋挖钻杆11产生的沉降值,同理,也是所述环形加载模块2或被测岩体的沉降值;通过所述竖向加压模块3对所述旋挖钻杆11分级施加竖向压力,利用所述旋挖钻杆11的自身重力提供反力,将压力传递至所述环形加载模块2对岩体施加竖向压力,使旋挖钻杆11发生沉降,直至沉降值稳定后保持压力值恒定;通过安装在钻机桅杆12底部的激光位移传感器51实时监测每级荷载条件下旋挖钻杆11产生的沉降值;在旋挖钻机的钻机桅杆12上固定所述激光位移传感器51,监测所述竖向加压模块3加压时每级荷载下旋挖钻杆11的沉降量,当同一级荷载条件下5分钟内旋挖钻杆11的位移差不超过0.01mm时,判定旋挖钻杆11沉降量达到最大值,保持压力值恒定;所述应变片41优选为4组,均匀安装于所述旋挖钻杆11的表面,且各组应变片41均位于所述旋挖钻杆11的同一水平截面上,用于实时监测所述竖向加压模块3对所述旋挖钻杆11施加的竖向压力;Further, as shown in Figures 1 to 4, the vertical pressure module 3 is used to perform graded vertical pressure on the annular loading module 2; the vertical pressure measurement module 4 is used to measure the vertical pressure. The vertical pressure exerted by the pressurizing module 3 on the annular loading module 2; the vertical pressure measurement module 4 includes multiple sets of strain gauges 41 provided on the rotary drill pipe 11; the rotary drill pipe The settlement measurement module 5 is used to measure the settlement value of the rotary drilling rig, which is achieved by installing a laser displacement sensor 51 on the drilling rig mast 12; the laser displacement sensor 51 is installed on the bottom side of the drilling rig mast 12, and is used to measure the settlement value of the rotary drilling rig. In real-time monitoring, the settlement value of the rotary drill pipe 11 produced by the vertical pressurizing module 3 under each load condition is also the settlement value of the annular loading module 2 or the measured rock mass; by The vertical pressure module 3 exerts vertical pressure on the rotary drill pipe 11 in stages, uses the gravity of the rotary drill pipe 11 to provide reaction force, and transmits the pressure to the annular loading module 2 to apply pressure to the rock mass. Vertical pressure is applied to cause the rotary drill pipe 11 to settle, and the pressure value is kept constant until the settlement value stabilizes; the laser displacement sensor 51 installed at the bottom of the drilling rig mast 12 is used to monitor the pressure generated by the rotary drill pipe 11 under each load level in real time. Settlement value; fix the laser displacement sensor 51 on the drilling rig mast 12 of the rotary drilling rig to monitor the settlement amount of the rotary drilling rod 11 under each level of load when the vertical pressurizing module 3 is pressurized. When the same level of load conditions When the displacement difference of the rotary drill pipe 11 within the next 5 minutes does not exceed 0.01mm, it is determined that the settlement of the rotary drill pipe 11 reaches the maximum value and the pressure value is kept constant; the strain gauges 41 are preferably in 4 groups and are evenly installed on the The surface of the rotary drill pipe 11, and each set of strain gauges 41 are located on the same horizontal section of the rotary drill pipe 11, for real-time monitoring of the application of the vertical pressure module 3 to the rotary drill pipe 11. vertical pressure;
进一步地,如图1-图4所示,所述扭矩载荷测量模块6采用扭矩传感器,通过所述动力单元13对被测量岩体分级施加扭矩荷载,通过设于所述动力单元13内的扭矩传感器实时监测所述动力单元13每一级扭矩输出的扭矩荷载值和扭转角度;扭矩荷载值按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,可适当增加扭转荷载分级;扭矩荷载施加过程中,要始终保持竖向压力恒定;扭矩载荷施加方法采用时间控制法,按每稳定5分钟施加下一级,直至突然产生扭转滑动,记录设备突然扭转滑动的前一级扭矩值T,表明在扭矩值T下发生滑移摩擦破坏;接近摩擦滑动时,密切关注旋挖钻机钻杆旋转角度、扭矩值的变化情况。Further, as shown in Figures 1 to 4, the torque load measurement module 6 adopts a torque sensor, and applies a torque load to the measured rock mass in stages through the power unit 13, and monitors the torque load value and torsion angle of each level of torque output of the power unit 13 in real time through the torque sensor arranged in the power unit 13; the torque load value is applied in 8 to 12 levels according to the estimated maximum torque value, and when the torsion angle caused by the application of the torque load increases significantly, the torsion load grade can be appropriately increased; during the torque load application process, the vertical pressure must always be kept constant; the torque load application method adopts a time control method, and the next level is applied every 5 minutes of stability until a torsional slip suddenly occurs, and the torque value T of the previous level before the sudden torsional slip of the equipment is recorded, indicating that slip friction damage occurs under the torque value T; when approaching friction sliding, pay close attention to the changes in the rotation angle and torque value of the drill rod of the rotary drilling rig.
如图5-图11所示,本发明的另一个方面提供一种基于环形加载的旋转式摩擦系数测定方法,用于测定岩体持力层岩体摩擦系数,包括如下步骤:As shown in FIGS. 5 to 11 , another aspect of the present invention provides a method for measuring a rotational friction coefficient based on annular loading, which is used to measure the friction coefficient of a rock mass bearing layer, and comprises the following steps:
S1:测量并确定待试验检测的预定位置,旋挖钻探模块钻孔至设计标高或待测基岩位置;成孔后,清孔模块清孔,保证孔底无泥渣;具体包括,测量放样,测量并确定待试验检测的预定位置;旋挖钻探模块钻孔,旋挖钻机钻孔至设计标高或待测基岩位置;在钻孔过程中用打拔机下钢护筒防止塌孔,钢护筒应跟进至孔底处;钢护筒内径大于环形加载板装置外径,避免侧壁对其产生摩擦力;清孔模块清孔,旋挖钻机钻孔成孔后,采用反 循环清孔开展清孔作业,将摩擦面冲洗干净,保证孔底无泥渣;对于含水孔,现场连接导管,采用气举反循环清孔法清孔;S1: Measure and determine the predetermined position to be tested, and the rotary drilling module drills to the designed elevation or the position of the bedrock to be tested; after the hole is formed, the hole cleaning module cleans the hole to ensure that there is no mud residue at the bottom of the hole; specifically, it includes measurement and layout, measurement and determination of the predetermined position to be tested; the rotary drilling module drills the hole, and the rotary drilling rig drills the hole to the designed elevation or the position of the bedrock to be tested; during the drilling process, a steel casing is lowered by a puller to prevent the hole from collapsing, and the steel casing should be followed to the bottom of the hole; the inner diameter of the steel casing is larger than the outer diameter of the annular loading plate device to avoid friction on the side wall; the hole cleaning module cleans the hole, and after the rotary drilling rig drills the hole, the reverse circulation hole cleaning operation is carried out to clean the friction surface and ensure that there is no mud residue at the bottom of the hole; for water-containing holes, the catheter is connected on-site, and the air lift reverse circulation hole cleaning method is used to clean the hole;
S2:在清孔作业持续不中断的状态下,安装环形加载模块至旋挖钻探模块底部,环形加载模块安装完成后,拔出清孔导管,并将旋挖钻头下钻并沉放至孔底设计标高位置;所述环形加载模块是一种可安装于旋挖钻头端部的环形端板,包括与旋挖钻头底部相连的连接端头板和与连接端头板相连的环形加载板;环形加载板底部包括多个环形单元;S2: While the hole cleaning operation continues uninterrupted, install the annular loading module to the bottom of the rotary drilling module. After the installation of the annular loading module is completed, pull out the cleaning pipe, drill down the rotary drill bit and sink it to the bottom of the hole. Design elevation position; the annular loading module is an annular end plate that can be installed at the end of a rotary drill bit, including a connecting end plate connected to the bottom of the rotary drill bit and an annular loading plate connected to the connecting end plate; annular The bottom of the loading plate includes multiple annular units;
S3:在旋挖钻杆上安装竖向压力测量模块,通过竖向加压模块对旋挖钻杆分级施加竖向压力并传递给环形加载模块,通过竖向压力测量模块测量并获得施加的竖向压力值,通过旋挖钻杆沉降量测量模块测量并获得旋挖钻杆的沉降值,待旋挖钻杆沉降量达到稳定后,保持竖向加压模块输出压力恒定,移除竖向压力测量模块;具体地,在旋挖钻杆的同一水平截面上粘贴多组应变片,通过竖向加压模块对旋挖钻杆分级施加竖向压力并传递给环形加载模块,并通过激光位移传感器实时读取旋挖钻杆的沉降值,待旋挖钻杆沉降量达到稳定后保持竖向加压模块输出压力恒定,并移除应变片;竖向加压模块对旋挖钻杆竖向压力的施加分1~3级施加,采用时间控制法,每5分钟施加一级荷载,载荷每一次载荷施加后立即通过激光位移传感器读测加载后旋挖钻杆沉降值,当连续两次测读的旋挖钻杆沉降值差不超过0.01mm时,判定旋挖钻杆沉降量达到稳定后,保持竖向加压模块输出压力恒定,移除应变片连接线;S3: Install a vertical pressure measurement module on the rotary drill pipe. Use the vertical pressure module to apply vertical pressure to the rotary drill pipe in stages and transfer it to the annular loading module. Measure and obtain the applied vertical pressure through the vertical pressure measurement module. The vertical pressure value is measured through the rotary drill pipe settlement measurement module and the settlement value of the rotary drill pipe is obtained. After the settlement of the rotary drill pipe reaches a stable value, the output pressure of the vertical pressurization module is kept constant and the vertical pressure is removed. Measurement module; specifically, multiple sets of strain gauges are pasted on the same horizontal section of the rotary drill pipe, and vertical pressure is applied to the rotary drill pipe through the vertical pressure module and transferred to the annular loading module, and through the laser displacement sensor Read the settlement value of the rotary drill pipe in real time. After the settlement of the rotary drill pipe reaches a stable level, keep the output pressure of the vertical pressurization module constant and remove the strain gauge; the vertical pressure module controls the vertical pressure of the rotary drill pipe. The application is divided into 1 to 3 levels, using the time control method, applying a level of load every 5 minutes. Immediately after each load is applied, the settlement value of the rotary drill pipe after loading is read through the laser displacement sensor. When the reading is performed twice in a row, When the difference in the settlement value of the rotary drill pipe does not exceed 0.01mm, after determining that the settlement of the rotary drill pipe has reached stability, keep the output pressure of the vertical pressurization module constant and remove the strain gauge connection line;
S4:通过旋挖钻杆上的动力单元对环形加载模块分级施加扭矩荷载,直至突然产生扭转滑动,通过设于动力单元内的扭矩载荷测量模块实时监测并获得扭矩值;扭矩载荷按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,可适当增加扭转荷载分级;扭矩施加方法采用时间控制法,按每稳定5分钟施加一级,直至突然产生扭转滑动,记录此时的扭矩值T,表明在扭矩值T下发生滑移摩擦现象;接近摩擦滑动时,密切关注旋挖钻杆旋转角度、扭矩值的变化情况;S4: Apply torque load to the annular loading module in stages through the power unit on the rotary drill pipe until torsional sliding suddenly occurs. Monitor and obtain the torque value in real time through the torque load measurement module located in the power unit; the torque load is the estimated maximum The torque value is applied in 8 to 12 levels. When the torsion angle caused by the application of torque load increases significantly, the torsion load level can be appropriately increased; the torque application method adopts the time control method, applying one level every 5 stable minutes until sudden torsion occurs. Sliding, record the torque value T at this time, indicating that sliding friction occurs under the torque value T; when approaching friction sliding, pay close attention to the changes in the rotary drill pipe rotation angle and torque value;
S5:按照步骤S3和S4重复开展不同竖向压力下的多次单点环形加载模块扭转摩擦系数测试试验,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,获得被测岩体持力层岩体摩擦系数值;按照步骤S3和S4重复开展不同竖向压力下的不少于5次的单点重复摩擦系数测试试验,若多组试验数据极值不大于平均值的30%,取平均值作为该测点摩擦系数测定结果;其中,环形加载模块以一定的速度旋转时,由于基底摩擦力作用,对环形加载模块产生扭矩,不同竖向压力所产生的扭矩不同;S5: Repeat steps S3 and S4 to carry out multiple single-point annular loading module torsional friction coefficient test experiments under different vertical pressures, substitute the rock mass friction coefficient calculation formula of the rock mass bearing layer to obtain the friction coefficient and calculate the average value, and obtain The friction coefficient value of the rock mass in the bearing layer of the tested rock mass; repeat steps S3 and S4 to carry out no less than 5 single-point repeated friction coefficient tests under different vertical pressures. If the extreme values of multiple sets of test data are not greater than the average 30% of the value, take the average value as the friction coefficient measurement result of the measuring point; among them, when the annular loading module rotates at a certain speed, due to the action of the base friction, torque is generated on the annular loading module, and the torque generated by different vertical pressures different;
环形加载模块的加载稳定输出扭矩值T通过式(1)计算:The loading stable output torque value T of the annular loading module is calculated by formula (1):
Aτ ρ dA=T     (1) A τ ρ dA=T (1)
其中,dA为环形加载板底部环形单元面积;τ为环形单元基底切应力; ρ为环形单元到环形加载板中心轴线的距离;A为环形加载板面积;∫为积分符号;Among them, dA is the area of the annular element at the bottom of the annular loading plate; τ is the base shear stress of the annular element; ρ is the distance from the annular element to the central axis of the annular loading plate; A is the area of the annular loading plate; ∫ is the integral sign;
环形加载板底部环形单元面积dA等于环形单元的环形周长与环形单元径向宽度的乘积,通过式(2)计算:The area dA of the annular unit at the bottom of the annular loading plate is equal to the product of the annular perimeter of the annular unit and the radial width of the annular unit, calculated by formula (2):
dA=2π ρ dρ   (2)dA=2πρdρ (2)
其中,dA为环形加载板底部环形单元面积;dρ表示环形单元的宽度;ρ为环形单元到环形加载板中心轴线的距离;d为环形加载板内径;Among them, dA is the area of the annular unit at the bottom of the annular loading plate; dρ represents the width of the annular unit; ρ is the distance from the annular unit to the central axis of the annular loading plate; d is the inner diameter of the annular loading plate;
环形单元基底切应力τ等于正应力与摩擦系数乘积,通过式(3)计算:The base shear stress τ of the annular element is equal to the product of normal stress and friction coefficient, and is calculated by equation (3):
Figure PCTCN2022131578-appb-000002
Figure PCTCN2022131578-appb-000002
其中,f为岩体持力层岩体摩擦系数;N为环形加载模块所受的竖向压力值;A环形加载板面积;Where, f is the friction coefficient of the rock mass bearing layer; N is the vertical pressure value of the annular loading module; A is the area of the annular loading plate;
通过式(1)和式(3)可知,环形加载模块的加载稳定输出扭矩值T还可通过式(4)表示:It can be seen from equations (1) and (3) that the loading stable output torque value T of the annular loading module can also be expressed by equation (4):
Figure PCTCN2022131578-appb-000003
Figure PCTCN2022131578-appb-000003
其中:A环形加载板面积;f为岩体持力层岩体摩擦系数;N为环形加载模块所受的竖向压力值;D为环形加载板外径;d为环形加载板内径;∫为积分符号;Among them: A is the area of the annular loading plate; f is the friction coefficient of the rock mass in the rock mass bearing layer; N is the vertical pressure value of the annular loading module; D is the outer diameter of the annular loading plate; d is the inner diameter of the annular loading plate; ∫ is integral symbol;
环形加载板面积A通过式(5)表示:The area A of the annular loading plate is expressed by equation (5):
Figure PCTCN2022131578-appb-000004
Figure PCTCN2022131578-appb-000004
其中,D 3-d 3=(D-d)(D 2+Dd+d 2),D为环形加载板外径,d为环形加 载板内径,均为已知量;通过式(4)和式(5)可知,岩体持力层岩体摩擦系数通过式(6)计算: Among them, D 3 -d 3 =(Dd)(D 2 +Dd+d 2 ), D is the outer diameter of the annular loading plate, d is the inner diameter of the annular loading plate, both are known quantities; through equations (4) and ( 5) It can be seen that the friction coefficient of the rock mass in the rock mass bearing layer is calculated by equation (6):
Figure PCTCN2022131578-appb-000005
Figure PCTCN2022131578-appb-000005
其中,T为环形加载模块的加载稳定输出扭矩值;N为环形加载模块所受的竖向压力值;D为环形加载板外径;d为环形加载板内径;Among them, T is the loading stable output torque value of the annular loading module; N is the vertical pressure value of the annular loading module; D is the outer diameter of the annular loading plate; d is the inner diameter of the annular loading plate;
综上,通过测量环形加载模块的空转扭矩值、环形加载模块的加载稳定输出扭矩值、环形加载模块所受的竖向压力值、环形加载板外径D、环形加载板内径d,即可计算得到环形加载模块底部岩体持力层岩体摩擦系数;环形加载模块所受竖向压力不同,可测得不同的旋转扭矩值,但测得摩擦系数为定值,通过开展多次(至少5组测试)不同竖向压力值下的环形加载模块扭转摩擦测试,求的摩擦系数平均值,即为基岩摩擦系数值即可获得被测持力层岩(土)体摩擦系数值。In summary, by measuring the idling torque value of the annular loading module, the loading stable output torque value of the annular loading module, the vertical pressure value of the annular loading module, the outer diameter D of the annular loading plate, and the inner diameter d of the annular loading plate, it can be calculated The friction coefficient of the rock mass in the rock mass holding layer at the bottom of the annular loading module is obtained; the annular loading module is subject to different vertical pressures, and different rotational torque values can be measured, but the measured friction coefficient is a constant value. (Group test) Torsional friction test of annular loading module under different vertical pressure values. Find the average friction coefficient, which is the bedrock friction coefficient value, and you can obtain the friction coefficient value of the measured bearing layer rock (soil) body.
本发明的一种基于环形加载的旋转式摩擦系数测定系统的岩体持力层岩体摩擦系数测试系统及方法的工作原理:通过所述旋挖钻探模块1旋挖钻孔至设计标高或待测基岩位置;通过所述竖向加压模块3对所述旋挖钻探模块1分级施加竖向压力,利用所述旋挖钻探模块1自身重力提供反力,将产生的竖向压力通过所述动力单元13、所述旋挖钻杆11、所述旋挖钻头14传导至所述环形加载模块2,所述环形加载模块2对下部被测岩体施加竖向压力而发生沉降,通过安装在钻机桅杆12底部的激光位移传感器51实时监测每级荷载条件下旋挖钻杆11产生的沉降值,通过旋挖钻杆上的应变片41测量竖向加压模块施加的竖向压力值;通过旋挖钻杆11上的动力单元13对环形加载模块2施加扭矩荷载,通过设于动力单元13内的扭矩传感器实时监测扭矩值;开展多次(至少5组测试)不同竖向压力值下的环形加载模块扭转摩擦测试,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,即可获得被测持力层岩(土)体摩擦系数值;本发明的一种基于环形加载的旋转式摩擦系数测定系统及方法,适用于不同水位条件,也可在人工泡水环境下进行;若水位埋藏较浅的水下作业环境,采用反循环钻机将钻孔底部旋切平整,更换带环形加载板旋转摩擦装置钻头,随后对持力层进行加载摩擦测试;若水位埋藏较深的干作业环境,在基于成孔完成后,跟进钢护筒至底部,由人工对试验面处理,以满足试验要求的平整度和起伏差;本发明可在项目勘察阶段即可直接测试获得持力层岩体摩擦系数,与传统的测定方法相比试验成本低、安全性高。The working principle of the rock mass friction coefficient testing system and method of the rock mass holding layer based on the annular loading rotary friction coefficient measuring system of the present invention: through the rotary drilling module 1, the drilling is rotary drilled to the design elevation or to the desired height. Measuring the bedrock position; applying vertical pressure to the rotary drilling module 1 through the vertical pressure module 3, using the gravity of the rotary drilling module 1 to provide reaction force, and passing the generated vertical pressure through the The power unit 13, the rotary drill pipe 11, and the rotary drill bit 14 are transmitted to the annular loading module 2. The annular loading module 2 exerts vertical pressure on the lower measured rock mass to cause settlement. Through installation The laser displacement sensor 51 at the bottom of the drilling rig mast 12 monitors the settlement value of the rotary drill pipe 11 under each load level in real time, and measures the vertical pressure value exerted by the vertical pressure module through the strain gauge 41 on the rotary drill pipe; The torque load is applied to the annular loading module 2 through the power unit 13 on the rotary drill pipe 11, and the torque value is monitored in real time through the torque sensor provided in the power unit 13; multiple times (at least 5 sets of tests) are carried out under different vertical pressure values. The torsional friction test of the annular loading module is carried out by substituting the friction coefficient calculation formula of the rock mass bearing layer into the rock mass friction coefficient calculation formula to obtain the friction coefficient and calculating the average value, and the friction coefficient value of the measured bearing layer rock (soil) body can be obtained; A rotary friction coefficient measurement system and method based on annular loading is suitable for different water level conditions and can also be carried out in an artificial water soaking environment; if the water level is buried in a shallow underwater operating environment, a reverse circulation drilling rig is used to rotate the bottom of the borehole. Cut it flat, replace the drill bit with an annular loading plate rotating friction device, and then conduct a loading friction test on the bearing layer; if the water level is buried deep in a dry operating environment, after the hole is completed, follow the steel casing to the bottom, and manually The test surface is processed to meet the flatness and undulation required by the test; this invention can directly test and obtain the friction coefficient of the rock mass of the bearing layer during the project survey stage. Compared with the traditional measurement method, the test cost is low and the safety is high. .
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements, etc., made within the spirit and principles of the present invention, All should be included in the protection scope of the present invention.

Claims (9)

  1. 一种基于环形加载的旋转式摩擦系数测定方法,其特征在于,包括如下步骤:A rotary friction coefficient measurement method based on annular loading, which is characterized by including the following steps:
    S1:测量并确定待试验检测位置,旋挖钻探模块钻孔至设计标高或待测基岩位置;成孔后,清孔模块清孔,保证孔底无泥渣;S1: Measure and determine the location to be tested, and the rotary drilling module drills holes to the design elevation or the location of the bedrock to be tested; after the hole is formed, the hole cleaning module cleans the hole to ensure that there is no mud at the bottom of the hole;
    S2:在清孔作业持续不中断的状态下,安装环形加载模块至旋挖钻探模块底部,环形加载模块安装完成后,拔出清孔导管,下放旋挖钻头将环形加载模块沉放至孔底待测基岩表面;S2: While the hole cleaning operation continues uninterrupted, install the annular loading module to the bottom of the rotary drilling module. After the installation of the annular loading module is completed, pull out the cleaning pipe, lower the rotary drill bit, and sink the annular loading module to the bottom of the hole. The bedrock surface to be tested;
    S3:在旋挖钻杆上安装竖向压力测量模块,通过竖向加压模块对环形加载模块分级施加竖向压力,通过竖向压力测量模块测量施加的竖向压力值,通过旋挖钻杆沉降量测量模块测量旋挖钻杆的沉降值,待旋挖钻杆沉降量达到稳定后,保持竖向加压模块输出压力恒定,移除竖向压力测量模块;S3: Install a vertical pressure measurement module on the rotary drill pipe, apply vertical pressure to the annular loading module in stages through the vertical pressure module, measure the applied vertical pressure value through the vertical pressure measurement module, and use the rotary drill pipe to The settlement measurement module measures the settlement value of the rotary drill pipe. After the settlement of the rotary drill pipe reaches a stable level, the output pressure of the vertical pressure module is kept constant and the vertical pressure measurement module is removed;
    S4:通过旋挖钻杆上的动力单元对环形加载模块分级施加扭矩荷载,突然产生扭转滑动时,通过设于动力单元内的扭矩载荷测量模块监测并获得扭矩值;S4: The power unit on the rotary drill pipe applies torque load to the annular loading module in stages. When torsional sliding suddenly occurs, the torque value is monitored and obtained through the torque load measurement module located in the power unit;
    S5:按照步骤S3和S4重复开展不同竖向压力下的多次单点环形加载模块扭转摩擦系数测试试验,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,获得被测岩体持力层岩体摩擦系数值;S5: Repeat steps S3 and S4 to carry out multiple single-point annular loading module torsional friction coefficient test experiments under different vertical pressures, substitute the rock mass friction coefficient calculation formula of the rock mass bearing layer to obtain the friction coefficient and calculate the average value, and obtain The friction coefficient value of the rock mass in the bearing layer of the measured rock mass;
    其中,岩体持力层岩体摩擦系数f通过下式计算:Among them, the friction coefficient f of the rock mass in the rock mass bearing layer is calculated by the following formula:
    Figure PCTCN2022131578-appb-100001
    Figure PCTCN2022131578-appb-100001
    其中,f为岩体持力层岩体摩擦系数;T为环形加载模块的加载稳定输出扭矩值;N为环形加载模块所受的竖向压力值;D为环形加载板外径;d为环形加载板内径。Among them, f is the friction coefficient of the rock mass in the rock mass bearing layer; T is the stable output torque value of the annular loading module; N is the vertical pressure value of the annular loading module; D is the outer diameter of the annular loading plate; d is the annular loading plate. Loading plate inner diameter.
  2. 根据权利要求1所述的一种基于环形加载的旋转式摩擦系数测定方法,其特征在于,步骤S3还包括竖向加压模块对旋挖钻杆竖向压力的施加分1~3级施加,每5分钟施加一级荷载,每一次载荷施加后立即通过旋挖钻杆沉降量测量模块读测加载后旋挖钻杆沉降值,当连续两次测读的旋挖钻杆沉降值差不超过0.01mm时,判定旋挖钻杆沉降量达到稳定。A rotary friction coefficient measurement method based on annular loading according to claim 1, characterized in that step S3 also includes the vertical pressure module applying vertical pressure to the rotary drill pipe in 1 to 3 levels, Apply a first-level load every 5 minutes. Immediately after each load is applied, the settlement value of the rotary drill pipe after loading is read through the rotary drill pipe settlement measurement module. When the difference between the settlement values of the rotary drill pipe measured twice in a row does not exceed When 0.01mm, the settlement of the rotary drill pipe is judged to be stable.
  3. 根据权利要求2所述的一种基于环形加载的旋转式摩擦系数测定方法,其特征在于,步骤S4还包括:扭矩载荷的施加按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,增加扭转荷载分级;扭矩载荷施加方法采用时间控制法,按每稳定5分钟施加一级。According to a method for determining a rotational friction coefficient based on annular loading as described in claim 2, it is characterized in that step S4 also includes: the application of the torque load is divided into 8 to 12 levels according to the estimated maximum torque value, and when the torsion angle caused by the application of the torque load increases significantly, the torsion load classification is increased; the torque load application method adopts a time control method, and applies one level every 5 minutes of stability.
  4. 一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,用于 实现如权利要求1-3中任一项所述的一种基于环形加载的旋转式摩擦系数测定方法,包括旋挖钻探模块(1),设于所述旋挖钻探模块(1)上的环形加载模块(2)、竖向加压模块(3)、竖向压力测量模块(4)、旋挖钻杆沉降量测量模块(5)以及扭矩载荷测量模块(6);其中,A rotary friction coefficient measurement system based on annular loading, characterized in that it is used to implement a rotary friction coefficient measurement method based on annular loading as described in any one of claims 1-3, including rotary drilling Module (1), an annular loading module (2), a vertical pressure module (3), a vertical pressure measurement module (4), and a rotary drill pipe settlement measurement provided on the rotary drilling module (1) module (5) and torque load measurement module (6); where,
    所述扭矩载荷测量模块(6)设于所述旋挖钻探模块(1)的动力单元内;通过所述竖向加压模块(3)对所述旋挖钻探模块(1)分级施加竖向压力,利用所述旋挖钻探模块(1)自身重力提供反力,将产生的竖向压力传导至所述环形加载模块(2),所述环形加载模块(2)对下部被测岩体施加竖向压力而发生沉降,通过安装在旋挖钻探模块(1)上的旋挖钻杆沉降量测量模块(5)实时监测每级荷载条件下环形加载模块(2)产生的沉降值,通过旋挖钻探模块(1)上的竖向压力测量模块(4)实时测量竖向加压模块(3)施加的竖向压力值;通过旋挖钻探模块(1)的动力单元对环形加载模块(2)施加扭矩荷载,通过设于动力单元内的扭矩载荷测量模块(6)实时监测扭矩值;通过开展多次不同竖向压力值下的环形加载模块扭转摩擦测试,代入岩体持力层岩体摩擦系数计算公式求取摩擦系数并计算平均值,获得被测岩体持力层岩体摩擦系数值。The torque load measurement module (6) is located in the power unit of the rotary drilling module (1); the vertical pressure module (3) applies vertical pressure to the rotary drilling module (1) in stages. Pressure, using the gravity of the rotary drilling module (1) to provide reaction force, conducts the generated vertical pressure to the annular loading module (2), and the annular loading module (2) exerts force on the lower measured rock mass Settlement occurs due to vertical pressure. The settlement value generated by the annular loading module (2) under each level of load condition is monitored in real time through the rotary drill pipe settlement measurement module (5) installed on the rotary drilling module (1). The vertical pressure measurement module (4) on the excavation drilling module (1) measures the vertical pressure value exerted by the vertical pressurization module (3) in real time; the annular loading module (2) is loaded through the power unit of the rotary excavation drilling module (1). ) applies a torque load, and monitors the torque value in real time through the torque load measurement module (6) located in the power unit; by carrying out multiple torsional friction tests of the annular loading module under different vertical pressure values, it is substituted into the rock mass of the rock mass bearing layer The friction coefficient calculation formula calculates the friction coefficient and calculates the average value to obtain the friction coefficient value of the rock mass in the bearing layer of the measured rock mass.
  5. 根据权利要求4所述的一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,所述旋挖钻探模块(1)包括旋挖钻杆(11)、与所述旋挖钻杆(11)相连的钻机桅杆(12)、同时与所述旋挖钻杆(11)与所述钻机桅杆(12)相连的动力单元(13)以及设于所述旋挖钻杆(11)底部的旋挖钻头(14)。A rotary friction coefficient measurement system based on annular loading according to claim 4, characterized in that the rotary drilling module (1) includes a rotary drill pipe (11) and the rotary drill pipe (11). 11) The connected drilling rig mast (12), the power unit (13) connected to the rotary drilling rod (11) and the drilling rig mast (12) at the same time, and the power unit (13) provided at the bottom of the rotary drilling rod (11) Rotary drill bit (14).
  6. 根据权利要求5所述的一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,所述环形加载模块(2)包括与所述旋挖钻头(14)的底部相连的连接端头板(21)和与所述连接端头板(21)相连的环形加载板(22);A rotary friction coefficient measurement system based on annular loading according to claim 5, characterized in that the annular loading module (2) includes a connecting end plate connected to the bottom of the rotary drilling bit (14) (21) and an annular loading plate (22) connected to the connecting end plate (21);
    所述连接端头板(21)为圆形板,厚度不小于10cm;The connecting end plate (21) is a circular plate with a thickness of not less than 10cm;
    所述连接端头板(21)的圆周侧面均匀间隔设有多个将所述连接端头板(21)安装至旋挖钻头(14)底部的螺栓孔(23);The circumferential side of the connecting end plate (21) is evenly spaced with a plurality of bolt holes (23) for mounting the connecting end plate (21) to the bottom of the rotary drill bit (14);
    所述环形加载板(22)为管状混凝土构件;The annular loading plate (22) is a tubular concrete member;
    所述环形加载板(22)的底面能够与被测岩体密贴。The bottom surface of the annular loading plate (22) can be in close contact with the rock mass to be measured.
  7. 根据权利要求6所述的一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,所述竖向压力测量模块(4)包括设于所述旋挖钻杆(11)上的多组应变片(41);A rotary friction coefficient measurement system based on annular loading according to claim 6, characterized in that the vertical pressure measurement module (4) includes multiple groups of sensors arranged on the rotary drilling rod (11). Strain gauge(41);
    所述旋挖钻杆沉降量测量模块(5)通过在所述钻机桅杆(12)上设激光位移传感器(51)实现。The rotary drill pipe settlement measurement module (5) is implemented by installing a laser displacement sensor (51) on the drilling rig mast (12).
  8. 根据权利要求7所述的一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,所述激光位移传感器(51)设于所述钻机桅杆(12)的底端侧面,用于实时监测所述竖向加压模块(3)在每级荷载条件下使所述 旋挖钻杆(11)产生的沉降值;A rotary friction coefficient measurement system based on annular loading according to claim 7, characterized in that the laser displacement sensor (51) is provided on the bottom side of the drilling rig mast (12) for real-time monitoring. The settlement value produced by the vertical pressure module (3) on the rotary drill pipe (11) under each load level;
    所述应变片(41)均匀安装于所述旋挖钻杆(11)的表面,且各组应变片(41)均位于所述旋挖钻杆(11)的同一水平截面上。The strain gauges (41) are evenly installed on the surface of the rotary drill pipe (11), and each group of strain gauges (41) are located on the same horizontal section of the rotary drill pipe (11).
  9. 根据权利要求8所述的一种基于环形加载的旋转式摩擦系数测定系统,其特征在于,所述扭矩载荷测量模块(6)采用扭矩传感器,用于实时监测所述动力单元(13)每一级扭矩输出的扭矩荷载值和扭转角度;A rotary friction coefficient measurement system based on annular loading according to claim 8, characterized in that the torque load measurement module (6) adopts a torque sensor for real-time monitoring of each component of the power unit (13). Torque load value and torsion angle of stage torque output;
    扭矩荷载值按照预估最大扭矩值分8~12级施加,当施加扭矩荷载引起的扭转角度明显增大时,增加扭转荷载分级;The torque load value is applied in 8 to 12 levels according to the estimated maximum torque value. When the torsion angle caused by the application of torque load increases significantly, the torsion load level is increased;
    扭矩载荷施加按每稳定5分钟施加下一级,突然产生扭转滑动时,记录产生突然扭转滑动的前一级扭矩值。The torque load is applied to the next level every 5 minutes of stability. When torsional sliding suddenly occurs, record the torque value of the previous level that caused sudden torsional sliding.
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