WO2024056107A1 - Green and environmentally friendly method for producing magnesium by means of aluminothermic reduction - Google Patents

Green and environmentally friendly method for producing magnesium by means of aluminothermic reduction Download PDF

Info

Publication number
WO2024056107A1
WO2024056107A1 PCT/CN2023/131065 CN2023131065W WO2024056107A1 WO 2024056107 A1 WO2024056107 A1 WO 2024056107A1 CN 2023131065 W CN2023131065 W CN 2023131065W WO 2024056107 A1 WO2024056107 A1 WO 2024056107A1
Authority
WO
WIPO (PCT)
Prior art keywords
magnesium
reduction
temperature
vacuum
heating
Prior art date
Application number
PCT/CN2023/131065
Other languages
French (fr)
Chinese (zh)
Inventor
吴晞
赵越
李平曾
王乃渊
Original Assignee
西安固盛镁新材料技术有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 西安固盛镁新材料技术有限责任公司 filed Critical 西安固盛镁新材料技术有限责任公司
Publication of WO2024056107A1 publication Critical patent/WO2024056107A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/20Obtaining alkaline earth metals or magnesium
    • C22B26/22Obtaining magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/04Dry methods smelting of sulfides or formation of mattes by aluminium, other metals or silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/16Dry methods smelting of sulfides or formation of mattes with volatilisation or condensation of the metal being produced
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of non-ferrous light metal metallurgy, and in particular relates to a green and environmentally friendly method for producing magnesium by thermite reduction.
  • Magnesium is the third largest metal structural material after steel and aluminum, and it is also the lightest metal structural material used in engineering so far. Its atomic weight is 24.305, and its density is 1.74, which is only equivalent to 64% of aluminum, 25% of zinc, and 23% of steel.
  • magnesium and its alloys have low specific gravity, high specific strength, excellent electromagnetic shielding performance, and good shock absorption performance; they are resistant to alkali , kerosene, gasoline and mineral oil are stable; excellent forgeability and processing performance; the specific strength and specific stiffness of magnesium alloy are second only to titanium alloy and alloy structural steel, significantly better than aluminum alloy, and much higher than engineering plastics; impact resistance, The machinability and recyclability are better than aluminum alloys, so magnesium and its alloys are known as green engineering materials in the 21st century.
  • the smelting processes of magnesium mainly include electrolysis and thermal reduction.
  • electrolysis In the 20th century, 80% of the world's raw magnesium production was produced by electrolysis and 20% by thermal reduction. After the 1990s, the output of raw magnesium by thermal reduction method increased rapidly. In addition, the production cost of electrolysis method was high and the pollution was serious. Electrolysis methods at home and abroad were closed down one after another. At present, 85% of the world's raw magnesium is produced by thermal reduction.
  • the principle of electrolytic magnesium smelting is to electrolyze molten anhydrous magnesium chloride and decompose it into magnesium and chlorine gas. Its process includes two major processes: magnesium chloride production and electrolytic magnesium production. Representative processes include: the electrolysis method of producing anhydrous magnesium chloride using seawater as raw material; the electrolysis method of anhydrous magnesium chloride using magnesite as raw material. Characteristics of the electrolysis method: high process requirements, easy to achieve automation and large-scale production, but large investment, high production costs, serious pollution, and relatively poor product quality.
  • Thermal reduction methods are divided into silicon thermal reduction method, aluminothermic reduction method and carbothermal reduction method.
  • Magnesium smelting by thermal reduction method started in 1913 and has a history of nearly a hundred years.
  • the first reduction of magnesium oxide using silicon as a reducing agent was achieved in 1924 by ⁇ .X. Anjiping and A. ⁇ . Arabeyshev.
  • Anjiping and Arabyshev succeeded in producing magnesium by reducing magnesium oxide using aluminum-silicon alloy as a reducing agent.
  • Professor L.M. Pidgeon of the University of Toronto in Canada established a pilot plant for magnesium smelting by reducing and calcining dolomite with ferrosilicon in Ottawa and achieved success.
  • the Canadian government established a silothermal magnesium smelting plant with an annual output of 5,000 tons of magnesium in the Halley Dolomite Mine. Since then, the Pidgeon process has become the second largest method for industrial magnesium refining.
  • the silicon thermal reduction method can be divided into four types according to the equipment used: Pidgeon Process, Balzano Process, Magnetherm Process and MTMP method.
  • the carbothermal reduction method uses magnesite or magnesium oxide as raw material and carbon as the reducing agent to produce magnesium metal.
  • Experimental studies have found that the reaction speed is fast, the reduction cycle is reduced, the relative cost is low, and the degree of automation is high.
  • the product separation is difficult and difficult to recover.
  • the reaction product is magnesium powder, which has the risk of explosion; reversible reactions are prone to occur. At present, this process method has not been applied and developed in the market.
  • Thermite magnesium smelting is an emerging magnesium smelting technology. This method uses magnesite and dolomite as raw materials and metallic aluminum as the reducing agent to produce magnesium metal. Experimental studies have found that the reaction temperature of magnesium production decreases when aluminum is used as the reducing agent. , fast reaction speed, short reduction cycle, high purity of crude magnesium; reduction slag can be used, etc. Due to its high cost, this process method cannot be applied in the market at present.
  • the Pidgeon process is the main method for producing magnesium in my country.
  • the main problems of magnesium smelting by the Pidgeon method are:
  • the comprehensive utilization rate of resources is low (a large amount of reduced slag and waste gas are discharged out of order), the degree of automation is low (manual loading and slag removal is required and continuous production is not possible), and the energy consumption is high (the heating method is external heating and there is a large amount of waste gas, Reduction slag is produced), and the operating environment is unfriendly (natural gas is used as the heating energy, a large amount of waste gas is discharged, a large amount of dust is generated during charging and slag discharging, and there is thermal radiation from the reduction furnace and slag during slag discharging).
  • Chinese invention patent CN201410345802.6 proposes a method for rapid and continuous magnesium refining. This process uses inert gas to protect the magnesium vapor generated by the reaction from being oxidized. Although the reduction reaction time is relatively reduced, the heating method still uses external heating. Moreover, the ignition loss in the raw materials is high, so a large amount of waste gas and waste residue will be produced after the reaction, resulting in a waste of resources and energy. The operating environment is unfriendly, the degree of automation is low, and the labor intensity is high.
  • Chinese patent CN201610498925.2 proposes a vacuum induction furnace magnesium making system and a magnesium making method.
  • This method uses an induction furnace instead of a traditional reduction furnace and uses low-cost carbon as a reducing agent.
  • the degree of automation is improved and labor intensity is reduced, but the reaction During the process, it is very difficult to suppress the reverse reaction.
  • this method produces a large amount of carbon monoxide and carbon dioxide gas, which is difficult to collect and separate.
  • the product after crystallization and condensation of this method is not solid block magnesium, but solid powder and granular form. , for which there is a pure risk of explosion in the collection.
  • Chinese invention patent CN00124698.4 proposes an internal thermal magnesium smelting production process and equipment.
  • the heating method is external heating and ferrosilicon is used as the reducing agent.
  • ferrosilicon is used as the reducing agent.
  • waste gas and waste residue will be generated after the reaction, causing a loss of resources and energy. Wasteful, unfriendly operating environment, low degree of automation, and high labor intensity.
  • Chinese invention patent N200810232855 proposes a microwave heating Pidgeon process for magnesium smelting.
  • the reduction furnace has changed the heating method and achieved environmentally friendly operation, high degree of automation, low labor intensity, and no waste gas, it still uses calcined white powder.
  • ferrosilicon is the reducing agent and fluorite is the catalyst, so the material to magnesium ratio is as high as that of the Pidgeon process. Therefore, after the reaction, not only a large amount of reducing slag is produced and needs to be discharged, but the energy consumption is relatively high, and the resources are obtained. Good use.
  • Chinese invention patent CN200510047081.1 provides a method for smelting magnesium by aluminothermic reduction and calcined magnesite.
  • the reduction tank is still used for heating.
  • the raw materials are magnesite, dolomite, and aluminum. There is still a large amount of waste gas, waste residue, and energy. Low utilization.
  • Chinese invention patent CN110512094.B proposes a clean and continuous reduction process of magnesium. It uses an integrated reduction furnace combined with an induction furnace and a microwave oven. However, it is difficult for the induction furnace to uniformly heat solid material clumps, so this method is very difficult to reduce. The efficiency is affected, and the residue generated by the first reaction needs to be transferred before the second reaction can be carried out. The production process is incoherent. Due to the redundancy of equipment, the one-time investment is large and the process operation is relatively complex.
  • the invention provides a green and environmentally friendly aluminothermic magnesium reduction production method, aiming to achieve green, environmentally friendly, energy-saving and intelligent production of magnesium smelting and reduction.
  • This process can achieve different temperatures in different time periods in the same reaction vessel. Heating and heat preservation produce two products, high-purity crude magnesium and magnesium-aluminum spinel respectively, thus solving the problem that combined equipment and complex processes should be used to produce magnesium and magnesia-aluminum spinel.
  • a green and environmentally friendly method for producing magnesium by thermite reduction method includes the following steps:
  • the vacuum feeding device puts the material briquettes into the high-temperature material tube of the microwave reduction furnace, and heats and maintains the temperature in a vacuum environment.
  • the material briquettes are heated in the high-temperature material tube and undergo a reduction reaction, producing magnesium vapor, solid reduction slag, and magnesium vapor.
  • solid high-purity crude magnesium is obtained;
  • the particle sizes of magnesium oxide and aluminum powder are both ⁇ 100 mesh, the MgO content in magnesium oxide is ⁇ 96%, and the Al content in aluminum powder is ⁇ 99.9%.
  • the weight ratio of magnesium oxide to aluminum powder is 3.05 ⁇ 3.25:1.
  • the vacuum degree is within 10 Pa, and the temperature is maintained after heating to a temperature of 900 to 1200°C.
  • the heat preservation time is 20 to 70 minutes.
  • the vacuum degree is within 10pa, and the heating is continued until the temperature is 1200-1600°C and then kept warm, and the keeping time is 90-200 minutes.
  • the beneficial effects of the present invention are: the green and environmentally friendly aluminothermic reduction magnesium production method of the present invention is mainly aimed at the Pidgeon process, which has a wide range of applications in domestic and foreign markets, and its production and labor environment It has poor quality, high labor intensity, high energy consumption, low degree of automation, high carbon dioxide emissions, and low comprehensive utilization rate of resources, but provides a green, energy-saving, and intelligent process for reducing magnesium;
  • This method uses microwave heating as the heating method instead of the natural gas combustion heating method, and there is no waste water discharge; magnesium oxide is used instead of calcined white, and aluminum is used instead of ferrosilicon as the reducing agent. Since the pressed material clumps have strong wave-absorbing ability, their High heating efficiency, fast heating speed, uniform heating and strong controllability;
  • This method performs reactions by heating at different temperatures twice in the same high-temperature material tube.
  • the material mass is heated to undergo a reduction reaction to generate magnesium vapor and solid reduction slag.
  • the magnesium vapor is condensed and crystallized to obtain solid high-purity crude magnesium.
  • the solid reduction residue produced in the first stage is further heated at a higher temperature, and the second stage reaction generates magnesia-aluminum spinel.
  • the two stages of reaction process do not interfere with each other, and there is no need to transport the residue of the first stage reaction. , two reactions can be completed in the high-temperature material tube, so that the reduced slag can be better utilized.
  • the entire heating reaction process can be realized by using a microwave heating furnace alone.
  • the process It is more optimized, the operation is simpler, the production process is more coherent, the required production equipment is simpler, the investment cost is lower, there is no waste residue and waste gas emissions, which improves the comprehensive utilization of resources, the production process is green, environmentally friendly, energy-saving, and the operating environment is better.
  • the present invention provides a technical solution: a green and environmentally friendly aluminothermic reduction magnesium production method, which includes the following steps:
  • the vacuum feeding device puts the material briquettes into the high-temperature material tube of the microwave reduction furnace, and heats and insulates them in a vacuum environment.
  • the vacuum degree is within 10pa. It is heated to a temperature of 900 ⁇ 1200°C and then insulated.
  • the holding time is 20 ⁇
  • the material briquettes are heated in the high-temperature material tube to undergo a reduction reaction, producing magnesium vapor and solid reduction slag.
  • the magnesium vapor is passed into the condensation and crystallization device to condense and crystallize to obtain solid high-purity crude magnesium; microwave heating has an effect on the material briquettes.
  • the heating effect is internal heating.
  • the entire heating process of the high-temperature material tube of the present invention is carried out under vacuum conditions. Due to the different ratios of raw materials, the quality of the crude magnesium product is less affected, but the quality of the magnesia-aluminum spinel product is greatly affected, and the solid reduction slag , due to the difference in heating temperature, it has a greater impact on the quality of magnesia-aluminum spinel products.
  • the temperature is controlled in the range of 900°C to 1180°C, and the reaction time is controlled in the range of 30 minutes to 70 minutes. Crystallized magnesium with a high purity of more than 99.90% magnesium, that is, crude magnesium, can be obtained.
  • the product magnesia-aluminum spinel the temperature is controlled in the range of 1200°C to 1600°C, and the reaction time is controlled in the range of 90 minutes to 200 minutes.
  • a spinel product containing more than 90% of MgO.Al 2 O 3 can be obtained, that is, magnesia-aluminum. Spinel.
  • the microwave reduction furnace continues to heat the materials in the high-temperature material tube under vacuum conditions, and the solid reduction slag is heated in the microwave Further reaction occurs in the high-temperature material tube of the reduction furnace.
  • heat preservation begins.
  • the heat preservation times are controlled to 90, 120, 150, 180, and 200 minutes respectively.
  • the vacuum is controlled within 10 Pa.
  • the magnesium aluminum spindle is The stone is transported from the high-temperature material pipe to the vacuum discharge device, and then the product in the vacuum discharge device is discharged.
  • the reduction rate of crude magnesium gradually increases with the extension of the holding time.
  • the time exceeds 45 minutes the reduction rate of crude magnesium is more affected as the time is extended. Small.
  • Vacuum Pa 10 10 10 10 10 MgO content% in magnesium oxide 96 96 96 96 96 96 Al content % in aluminum powder 99.9 99.9 99.9 99.9 99.9 Insulation temperature°C 1450 1450 1450 1450 Keeping timeMin 90 120 150 180 200 Content % of MgO.Al2O3 in magnesia-aluminum spinel 81.6 88.7 92.2 94.7 95.1
  • Add the pressed material clumps into the vacuum feeding buffer device add the material clumps into the microwave reduction furnace, close all valves connected to the furnace body and seal them, start the vacuum system and start vacuuming, when the vacuum reaches 10Pa, Start the microwave power supply and control system and start heating.
  • the temperatures are controlled at 900, 1000, 1100, 1150, and 1200°C for the reduction reaction.
  • the holding time is controlled at 45 minutes.
  • the vacuum degree is controlled within 10 Pa.
  • the magnesium vapor generated by the reaction It enters the condensation and crystallization device and crystallizes into solid crude magnesium in the crystallizer; at the same time, the microwave reduction furnace continues to heat the materials in the high-temperature material tube, and the solid reduction slag further reacts in the high-temperature material tube of the microwave reduction furnace.
  • the temperature rise reaches a certain Start the insulation when the temperature reaches 1200, 1250, 1350, 1450, 1500°C respectively.
  • the insulation time is controlled to 150 minutes.
  • the vacuum degree is controlled within 10Pa.
  • the MgO content % in the material briquette magnesium oxide and the Al content % in the corresponding aluminum powder are (90, 99) (92, 99.3) (94, 99.5) (96, 99.7) (98, 99.5) respectively.
  • the reaction The generated magnesium vapor enters the condensation and crystallization device and crystallizes into solid crude magnesium in the crystallizer; at the same time, the microwave reduction furnace continues to heat the materials in the high-temperature material tube under vacuum conditions, and the solid reduction slag further reacts in the microwave high-temperature material tube. When the temperature rise reaches a certain temperature, heat preservation begins. The temperature is controlled at 1450°C, the vacuum is controlled within 10 Pa, and the heat preservation time is controlled at 150 minutes. After completion, the magnesia-aluminum spinel is transported from the high-temperature material tube to the vacuum unloading device. The product in the vacuum discharge device is then discharged.
  • VacuumPa 10 10 10 10 10 Reduction temperature°C 1150 1150 1150 1150 1150 Restore holding time Min 45 45 45 45 45 45 MgO content% in magnesium oxide 90 92 94 96 98 Al content % in aluminum powder 99.0 99.3 99.5 99.7 99.95 Reduction rate of crude magnesium % 91.7 92.3 92.1 92.4 92.6
  • the content of MgO.Al 2 O 3 in the corresponding product magnesia-aluminum spinel gradually increases.
  • the holding temperature exceeds 1450°C
  • the increase in the content of MgO and Al in the corresponding raw materials corresponds to the gradual increase in the content of MgO.Al 2 O 3 in the magnesia-aluminum spinel and exceeds 90%. Therefore, in the raw materials, the MgO content in magnesium oxide should be ⁇ 96%, and the Al content in aluminum powder should be ⁇ 99.9%.

Abstract

A method for producing magnesium by means of aluminothermic reduction, the method comprising the following steps: mixing, at a certain ratio until uniform, magnesium oxide and an aluminum powder that have particle sizes meeting standards; pressing same into clumps after uniform mixing, and adding same to a vacuum feeding device; heating same in a vacuum environment and maintaining the temperature, wherein the material clumps are heated in a high-temperature material pipe to undergo a reduction reaction so as to generate magnesium vapor and a solid reduction slag; and continuing heating same in the vacuum environment and maintaining the temperature, so as to make the solid reduction slag generate magnesia-alumina spinel. In the method for producing magnesium by means of aluminothermic reduction, heating processes at different temperatures are respectively carried out in the same reaction container at different time periods, and two products, i.e. high-purity crude magnesium and magnesia-alumina spinel, are respectively produced; and there is no need to use a reduction furnace composed of an induction furnace and a microwave heating furnace, the whole heating reaction process flow can be realized by using a microwave heating furnace alone, and therefore the process is more concise and optimized, operation is simpler, and the production procedure is more consistent.

Description

一种绿色环保的铝热法还原镁生产方法A green and environmentally friendly method for producing magnesium by thermite reduction 技术领域Technical field
本发明属于有色轻金属冶金技术领域,尤其涉及一种绿色环保的铝热法还原镁生产方法。The invention belongs to the technical field of non-ferrous light metal metallurgy, and in particular relates to a green and environmentally friendly method for producing magnesium by thermite reduction.
背景技术Background technique
镁是仅次于钢铁和铝的第三大金属结构材料,也是迄今工程应用最轻的金属结构材料。其原子量24.305,密度1.74,仅相当于铝的64%,锌的25%,钢的23%,因而镁及其合金的比重低,比强度高,电磁屏蔽性能优良,减震性能好;对碱、煤油、汽油和矿物油稳定;可锻性及加工性能优良;镁合金的比强度、比刚度仅次于钛合金及合金结构钢,明显优于铝合金,远高于工程塑料;抗冲击、可加工、可回收性能均优于铝合金,因而镁及其合金被誉为21世纪绿色工程材料。Magnesium is the third largest metal structural material after steel and aluminum, and it is also the lightest metal structural material used in engineering so far. Its atomic weight is 24.305, and its density is 1.74, which is only equivalent to 64% of aluminum, 25% of zinc, and 23% of steel. Therefore, magnesium and its alloys have low specific gravity, high specific strength, excellent electromagnetic shielding performance, and good shock absorption performance; they are resistant to alkali , kerosene, gasoline and mineral oil are stable; excellent forgeability and processing performance; the specific strength and specific stiffness of magnesium alloy are second only to titanium alloy and alloy structural steel, significantly better than aluminum alloy, and much higher than engineering plastics; impact resistance, The machinability and recyclability are better than aluminum alloys, so magnesium and its alloys are known as green engineering materials in the 21st century.
镁的冶炼工艺主要有电解法和热还原法。20世纪,世界原镁产量的80%由电解法生产,20%由热还原法生产。90年代后热还原法原镁产量迅速增长,加之电解法的生产成本较高,污染严重,国内外的电解法纷纷关闭。目前,世界原镁85%由用热还原法生产。The smelting processes of magnesium mainly include electrolysis and thermal reduction. In the 20th century, 80% of the world's raw magnesium production was produced by electrolysis and 20% by thermal reduction. After the 1990s, the output of raw magnesium by thermal reduction method increased rapidly. In addition, the production cost of electrolysis method was high and the pollution was serious. Electrolysis methods at home and abroad were closed down one after another. At present, 85% of the world's raw magnesium is produced by thermal reduction.
电解法炼镁,其原理是电解熔融的无水氯化镁,使之分解为镁和氯气。其工艺包括氯化镁生产和电解制镁两大过程。代表性工艺有:以海水为原料制取无水氯化镁的电解法;以菱镁矿为原料的无水氯化镁电解法。电解法的特点:工艺要求高,易实现自动化和规模化生产,但投资大,生产成本高,污染严重、产品质量相对较差。The principle of electrolytic magnesium smelting is to electrolyze molten anhydrous magnesium chloride and decompose it into magnesium and chlorine gas. Its process includes two major processes: magnesium chloride production and electrolytic magnesium production. Representative processes include: the electrolysis method of producing anhydrous magnesium chloride using seawater as raw material; the electrolysis method of anhydrous magnesium chloride using magnesite as raw material. Characteristics of the electrolysis method: high process requirements, easy to achieve automation and large-scale production, but large investment, high production costs, serious pollution, and relatively poor product quality.
热还原法分为硅热还原法、铝热还原法、碳热还原法,热还原法炼镁是在1913年开始的,到现在已经有近百年的历史。第一次用硅作还原剂还原氧化镁是1924年由Л.X.安吉平和A.Ф.阿拉贝舍夫实现的。1932年安吉平、阿拉贝舍夫用铝硅合金作还原剂还原氧化镁制取镁获得成功。1941年加拿大Toronto大学教授L.M. Pidgeon在渥太华建立了一个以硅铁还原煅烧白云石炼镁的试验工厂,并获得成功。1942年加拿大政府在哈雷白云石矿建立了一个年产5000t镁的硅热法炼镁厂。从此皮江法炼镁成为工业炼镁的第二大方法。Thermal reduction methods are divided into silicon thermal reduction method, aluminothermic reduction method and carbothermal reduction method. Magnesium smelting by thermal reduction method started in 1913 and has a history of nearly a hundred years. The first reduction of magnesium oxide using silicon as a reducing agent was achieved in 1924 by Л.X. Anjiping and A.Ф. Arabeyshev. In 1932, Anjiping and Arabyshev succeeded in producing magnesium by reducing magnesium oxide using aluminum-silicon alloy as a reducing agent. In 1941, Professor L.M. Pidgeon of the University of Toronto in Canada established a pilot plant for magnesium smelting by reducing and calcining dolomite with ferrosilicon in Ottawa and achieved success. In 1942, the Canadian government established a silothermal magnesium smelting plant with an annual output of 5,000 tons of magnesium in the Halley Dolomite Mine. Since then, the Pidgeon process has become the second largest method for industrial magnesium refining.
硅热还原法按所使用的设备装置不同,可分为四种:皮江法(Pidgeon Proess)、巴尔扎诺(Balzano Process)、马格尼法(Magnetherm Process)和MTMP法。The silicon thermal reduction method can be divided into four types according to the equipment used: Pidgeon Process, Balzano Process, Magnetherm Process and MTMP method.
碳热还原法采用菱镁矿或氧化镁为原料,碳为还原剂制取镁金属。实验研究发现其反应速度快,还原周期减少、相对成本低、自动化程度高等,但产物分离较难,不易回收、反应产品为镁粉有爆炸危险;易发生可逆反应等。目前该工艺方法在市场上未能应用和发展。The carbothermal reduction method uses magnesite or magnesium oxide as raw material and carbon as the reducing agent to produce magnesium metal. Experimental studies have found that the reaction speed is fast, the reduction cycle is reduced, the relative cost is low, and the degree of automation is high. However, the product separation is difficult and difficult to recover. The reaction product is magnesium powder, which has the risk of explosion; reversible reactions are prone to occur. At present, this process method has not been applied and developed in the market.
铝热法炼镁是新兴的一种炼镁技术,该法采用菱镁矿、白云石为原料,金属铝为还原剂制取镁金属,实验研究发现生产镁用铝作还原剂其反应温度降低、反应速度快、还原周期短、粗镁的纯度较高;还原渣可以利用等,由于其成本较高,目前该工艺方法在市场上未能应用。Thermite magnesium smelting is an emerging magnesium smelting technology. This method uses magnesite and dolomite as raw materials and metallic aluminum as the reducing agent to produce magnesium metal. Experimental studies have found that the reaction temperature of magnesium production decreases when aluminum is used as the reducing agent. , fast reaction speed, short reduction cycle, high purity of crude magnesium; reduction slag can be used, etc. Due to its high cost, this process method cannot be applied in the market at present.
皮江法炼镁是我国主要生产镁的方法。皮江法炼镁的主要问题表现在:The Pidgeon process is the main method for producing magnesium in my country. The main problems of magnesium smelting by the Pidgeon method are:
资源综合利用率低(大量还原渣及废气无序外排)、自动化程度低(需要人工进行装料和扒渣且不能连续生产等)、能耗高(加热方式为外加热且有大量废气、还原渣产生)、操作环境不友好(加热能源采用天然气,有大量废气外排,装料和出渣期间有大量的粉尘、出渣时伴有还原炉和渣的热辐射)。The comprehensive utilization rate of resources is low (a large amount of reduced slag and waste gas are discharged out of order), the degree of automation is low (manual loading and slag removal is required and continuous production is not possible), and the energy consumption is high (the heating method is external heating and there is a large amount of waste gas, Reduction slag is produced), and the operating environment is unfriendly (natural gas is used as the heating energy, a large amount of waste gas is discharged, a large amount of dust is generated during charging and slag discharging, and there is thermal radiation from the reduction furnace and slag during slag discharging).
中国发明专利CN201410345802.6提出一种快速连续炼镁的方法,该工艺是利用惰性气体进行保护反应生成的镁蒸气不被氧化,虽然还原反应时间相对减少了,但其加热方式仍采用外加热,且原料中灼减量较高,所以反应后会产生大量废气、废渣,从而造成资源和能源的浪费,而且操作环境不友好、自动化程度低、劳动强度大。Chinese invention patent CN201410345802.6 proposes a method for rapid and continuous magnesium refining. This process uses inert gas to protect the magnesium vapor generated by the reaction from being oxidized. Although the reduction reaction time is relatively reduced, the heating method still uses external heating. Moreover, the ignition loss in the raw materials is high, so a large amount of waste gas and waste residue will be produced after the reaction, resulting in a waste of resources and energy. The operating environment is unfriendly, the degree of automation is low, and the labor intensity is high.
中国专利CN201610498925.2提出的一种真空感应炉炼镁系统及其炼镁方法该方法,是采用感应炉代替传统还原炉,利用低成本碳作还原剂,自动化程度提高,劳动强度减少,但反应过程中由于非常难抑制逆向反应,同时该方法产生了大量的一氧化碳和二氧化碳气体,较难收集气和分离,而且该方法结晶冷凝后的产物不是固体块状镁,而是固体粉状和颗粒状,为此在收集中纯在爆炸的风险。Chinese patent CN201610498925.2 proposes a vacuum induction furnace magnesium making system and a magnesium making method. This method uses an induction furnace instead of a traditional reduction furnace and uses low-cost carbon as a reducing agent. The degree of automation is improved and labor intensity is reduced, but the reaction During the process, it is very difficult to suppress the reverse reaction. At the same time, this method produces a large amount of carbon monoxide and carbon dioxide gas, which is difficult to collect and separate. Moreover, the product after crystallization and condensation of this method is not solid block magnesium, but solid powder and granular form. , for which there is a pure risk of explosion in the collection.
中国发明专利CN00124698.4提出的一种内热法炼镁生产工艺及设备,该方法加热方式为外加热且采用硅铁为还原剂,但其反应后会产生大量废气、废渣,造成资源和能源的浪费,操作环境不友好、自动化程度低、劳动强度大。Chinese invention patent CN00124698.4 proposes an internal thermal magnesium smelting production process and equipment. The heating method is external heating and ferrosilicon is used as the reducing agent. However, a large amount of waste gas and waste residue will be generated after the reaction, causing a loss of resources and energy. Wasteful, unfriendly operating environment, low degree of automation, and high labor intensity.
中国发明专利N200810232855提出一种微波加热皮江法炼镁的工艺,虽然该还原炉改变了加热方式,实现了操作环境友好、自动化程度高、劳动强度小、无废气产生,但其仍采用煅白为原料,硅铁为还原剂,萤石为催化剂,所以造成料镁比与皮江法一样较高,从而反应后不仅产生大量还原渣需外排,同时能耗相对较高,资源为得到较好的利用。Chinese invention patent N200810232855 proposes a microwave heating Pidgeon process for magnesium smelting. Although the reduction furnace has changed the heating method and achieved environmentally friendly operation, high degree of automation, low labor intensity, and no waste gas, it still uses calcined white powder. As the raw material, ferrosilicon is the reducing agent and fluorite is the catalyst, so the material to magnesium ratio is as high as that of the Pidgeon process. Therefore, after the reaction, not only a large amount of reducing slag is produced and needs to be discharged, but the energy consumption is relatively high, and the resources are obtained. Good use.
中国发明专利CN200510047081.1提供了一种铝热还原煅烧菱镁矿炼镁的方法,仍旧采用还原罐加热,其原料用的是菱镁矿、白云石、铝,仍有大量废气、废渣,能源利用率低。Chinese invention patent CN200510047081.1 provides a method for smelting magnesium by aluminothermic reduction and calcined magnesite. The reduction tank is still used for heating. The raw materials are magnesite, dolomite, and aluminum. There is still a large amount of waste gas, waste residue, and energy. Low utilization.
中国发明专利CN110512094.B提出一种清洁、连续还原镁的工艺,其采用感应炉与微波炉组合式的一体还原炉,而感应炉很难对固体物料物料团块进行均匀加热,因此该方法对还原率是有影响的,且需要对第一次反应产生的残渣进行转移才能进行二次反应,生产过程不连贯,由于设备的冗余造成一次性投资较大且其工艺操作相对复杂。Chinese invention patent CN110512094.B proposes a clean and continuous reduction process of magnesium. It uses an integrated reduction furnace combined with an induction furnace and a microwave oven. However, it is difficult for the induction furnace to uniformly heat solid material clumps, so this method is very difficult to reduce. The efficiency is affected, and the residue generated by the first reaction needs to be transferred before the second reaction can be carried out. The production process is incoherent. Due to the redundancy of equipment, the one-time investment is large and the process operation is relatively complex.
发明内容Contents of the invention
本发明提供一种绿色环保的铝热法还原镁生产方法,旨在实现镁冶炼还原的绿色环保、节能、智能化生产,该工艺可实现在同一反应容器内在不同的时间段分别进行不同温度的加热和保温,分别生产出高纯粗镁、镁铝尖晶石两种产品,从而解决了生产镁和镁铝尖晶石应采用组合装备、复杂工序工艺的问题。The invention provides a green and environmentally friendly aluminothermic magnesium reduction production method, aiming to achieve green, environmentally friendly, energy-saving and intelligent production of magnesium smelting and reduction. This process can achieve different temperatures in different time periods in the same reaction vessel. Heating and heat preservation produce two products, high-purity crude magnesium and magnesium-aluminum spinel respectively, thus solving the problem that combined equipment and complex processes should be used to produce magnesium and magnesia-aluminum spinel.
本发明是这样实现的,一种绿色环保的铝热法还原镁生产方法,包括以下步骤:The invention is realized in this way. A green and environmentally friendly method for producing magnesium by thermite reduction method includes the following steps:
S1:将粒度合格的氧化镁和铝粉按比例均匀混合,混匀后压制成团块;S1: Evenly mix magnesium oxide and aluminum powder with qualified particle size in proportion, mix and press into briquettes;
S2:将S1中获得的物料团块加入真空加料装置内;S2: Add the material clumps obtained in S1 into the vacuum feeding device;
S3:真空加料装置将物料团块投放至微波还原炉的高温料管内,在真空环境下加热并保温,物料团块在高温料管内被加热发生还原反应,产生镁蒸气和固体还原渣,镁蒸气通入冷凝与结晶装置内冷凝结晶后得到固体高纯粗镁;S3: The vacuum feeding device puts the material briquettes into the high-temperature material tube of the microwave reduction furnace, and heats and maintains the temperature in a vacuum environment. The material briquettes are heated in the high-temperature material tube and undergo a reduction reaction, producing magnesium vapor, solid reduction slag, and magnesium vapor. After being passed into the condensation and crystallization device for condensation and crystallization, solid high-purity crude magnesium is obtained;
S4:真空环境下继续加热升温并保温,固体还原渣在高温料管内进一步反应,固体还原渣生成镁铝尖晶石;S4: Continue to heat up and maintain the temperature in a vacuum environment, the solid reduction slag further reacts in the high-temperature material tube, and the solid reduction slag generates magnesia-aluminum spinel;
S5:通过真空下料装置将产出的镁铝尖晶石下料;S5: Cut the produced magnesia-aluminum spinel through a vacuum cutting device;
上述过程在真空条件下进行。The above process is carried out under vacuum conditions.
优选的,在所述S1中,氧化镁和铝粉的粒度均≤100目,氧化镁中MgO含量≥96%,铝粉中Al含量≥99.9%。Preferably, in the S1, the particle sizes of magnesium oxide and aluminum powder are both ≤100 mesh, the MgO content in magnesium oxide is ≥96%, and the Al content in aluminum powder is ≥99.9%.
优选的,在所述S1中,氧化镁与铝粉的重量比为3.05~3.25∶1。Preferably, in the S1, the weight ratio of magnesium oxide to aluminum powder is 3.05~3.25:1.
优选的,在所述S3中,真空度为10pa以内,加热至温度为900~1200℃后进行保温,保温时间为20~70分钟。Preferably, in S3, the vacuum degree is within 10 Pa, and the temperature is maintained after heating to a temperature of 900 to 1200°C. The heat preservation time is 20 to 70 minutes.
优选的,在所述S4中,真空度为10pa以内,继续加热至温度为1200~1600℃后保温,保温时间为90~200分钟Preferably, in the S4, the vacuum degree is within 10pa, and the heating is continued until the temperature is 1200-1600°C and then kept warm, and the keeping time is 90-200 minutes.
有益效果beneficial effects
与现有技术相比,本发明的有益效果是:本发明的一种绿色环保的铝热法还原镁生产方法,主要是针对目前国内外市场应用范围较广的皮江法,其生产劳动环境差、劳动强度大、能耗高、自动化程度低、二氧化碳排放量较高、资源综合利用率较低,而提供的一种绿色环保、节能、智能化还原镁的工艺方法;Compared with the existing technology, the beneficial effects of the present invention are: the green and environmentally friendly aluminothermic reduction magnesium production method of the present invention is mainly aimed at the Pidgeon process, which has a wide range of applications in domestic and foreign markets, and its production and labor environment It has poor quality, high labor intensity, high energy consumption, low degree of automation, high carbon dioxide emissions, and low comprehensive utilization rate of resources, but provides a green, energy-saving, and intelligent process for reducing magnesium;
该方法利用微波加热作为加热方式,代替天然气燃烧的加热方式,没有废水排放;以氧化镁替代煅白、用铝代替硅铁作为还原剂,由于压好的物料团块吸波能力较强,其加热热效率高、加热速度快、加热均匀、可控性强;This method uses microwave heating as the heating method instead of the natural gas combustion heating method, and there is no waste water discharge; magnesium oxide is used instead of calcined white, and aluminum is used instead of ferrosilicon as the reducing agent. Since the pressed material clumps have strong wave-absorbing ability, their High heating efficiency, fast heating speed, uniform heating and strong controllability;
该方法通过在同一高温料管内分两次不同温度的加热分别进行反应,第一段对物料团块进行加热发生还原反应生成镁蒸气和固体还原渣,镁蒸气经过冷凝结晶得到固体高纯粗镁,第二段对第一步产生的固态还原渣进行更高温度的进一步加热,二次反应生成镁铝尖晶石,两段反应过程互不干涉,不需要对第一段反应的残渣进行转运,在高温料管内即可完成两次反应,使得还原渣得到较好的利用,不需要使用感应炉和微波加热炉组成的还原炉,单独使用一个微波加热炉即可实现全部加热反应流程,工艺更加优化,操作更加简单,生产过程更加连贯,需要的生产设备更加简单,投入成本较低,无废渣、废气排放,使资源综合利用率提高,生产工艺绿色环保、节能、操作环境较好。This method performs reactions by heating at different temperatures twice in the same high-temperature material tube. In the first stage, the material mass is heated to undergo a reduction reaction to generate magnesium vapor and solid reduction slag. The magnesium vapor is condensed and crystallized to obtain solid high-purity crude magnesium. In the second stage, the solid reduction residue produced in the first stage is further heated at a higher temperature, and the second stage reaction generates magnesia-aluminum spinel. The two stages of reaction process do not interfere with each other, and there is no need to transport the residue of the first stage reaction. , two reactions can be completed in the high-temperature material tube, so that the reduced slag can be better utilized. There is no need to use a reduction furnace composed of an induction furnace and a microwave heating furnace. The entire heating reaction process can be realized by using a microwave heating furnace alone. The process It is more optimized, the operation is simpler, the production process is more coherent, the required production equipment is simpler, the investment cost is lower, there is no waste residue and waste gas emissions, which improves the comprehensive utilization of resources, the production process is green, environmentally friendly, energy-saving, and the operating environment is better.
实施方式Implementation
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
本发明提供一种技术方案:一种绿色环保的铝热法还原镁生产方法,包括以下步骤:The present invention provides a technical solution: a green and environmentally friendly aluminothermic reduction magnesium production method, which includes the following steps:
S1:将粒度合格的氧化镁和铝粉按比例均匀混合,混匀后压制成团块;氧化镁和铝粉的粒度均≤100目,氧化镁中MgO含量≥96%,铝粉中Al含量≥99.9%。氧化镁与铝粉的重量比为3.05~3.25∶1。S1: Evenly mix magnesium oxide and aluminum powder with qualified particle size in proportion, and press them into briquettes after mixing; the particle sizes of magnesium oxide and aluminum powder are both ≤100 mesh, the MgO content in magnesium oxide is ≥96%, and the Al content in aluminum powder ≥99.9%. The weight ratio of magnesium oxide to aluminum powder is 3.05~3.25:1.
S2:将S1中获得的物料团块加入真空加料装置内;S2: Add the material clumps obtained in S1 into the vacuum feeding device;
S3:真空加料装置将物料团块投放至微波还原炉的高温料管内,在真空环境下加热并保温,真空度为10pa以内,加热至温度为900~1200℃后进行保温,保温时间为20~70分钟,物料团块在高温料管内被加热发生还原反应,产生镁蒸气和固体还原渣,镁蒸气通入冷凝与结晶装置内冷凝结晶后得到固体高纯粗镁;微波加热对物料团块的加热效果是内加热的。S3: The vacuum feeding device puts the material briquettes into the high-temperature material tube of the microwave reduction furnace, and heats and insulates them in a vacuum environment. The vacuum degree is within 10pa. It is heated to a temperature of 900~1200℃ and then insulated. The holding time is 20~ For 70 minutes, the material briquettes are heated in the high-temperature material tube to undergo a reduction reaction, producing magnesium vapor and solid reduction slag. The magnesium vapor is passed into the condensation and crystallization device to condense and crystallize to obtain solid high-purity crude magnesium; microwave heating has an effect on the material briquettes. The heating effect is internal heating.
S4:真空环境下继续加热升温并保温,真空度为10pa以内,继续加热至温度为1200~1600℃后保温,保温时间为90~200分钟,固体还原渣在高温料管内进一步反应,固体还原渣生成镁铝尖晶石;S4: Continue to heat up and maintain the temperature in a vacuum environment. The vacuum degree is within 10pa. Continue heating to a temperature of 1200~1600℃ and then keep it warm. The holding time is 90~200 minutes. The solid reduction slag further reacts in the high-temperature material tube. The solid reduction slag Generate magnesia-aluminum spinel;
S5:通过真空下料装置将产出的镁铝尖晶石下料。S5: Cut the produced magnesia-aluminum spinel through a vacuum cutting device.
上述过程在真空条件下进行。The above process is carried out under vacuum conditions.
本发明高温料管在整个加热过程是在真空条件下进行的,由于原料配比不同,对粗镁产品质量影响较小,但对镁铝尖晶石产品质量影响较大,而对于固态还原渣,由于加热温度的不同,对镁铝尖晶石产品质量影响较大。The entire heating process of the high-temperature material tube of the present invention is carried out under vacuum conditions. Due to the different ratios of raw materials, the quality of the crude magnesium product is less affected, but the quality of the magnesia-aluminum spinel product is greatly affected, and the solid reduction slag , due to the difference in heating temperature, it has a greater impact on the quality of magnesia-aluminum spinel products.
产品粗镁,温度控制在900℃至1180℃范围内,反应时间控制在30分钟至70分钟范围内,可得到含镁99.90%以上纯度较高的结晶镁即粗镁。For the product crude magnesium, the temperature is controlled in the range of 900°C to 1180°C, and the reaction time is controlled in the range of 30 minutes to 70 minutes. Crystallized magnesium with a high purity of more than 99.90% magnesium, that is, crude magnesium, can be obtained.
产品镁铝尖晶石,温度控制在1200℃至1600℃范围内,反应时间控制在90分钟至200分钟范围内,可得到含MgO.Al 2O 390%以上的尖晶石产品即镁铝尖晶石。 The product magnesia-aluminum spinel, the temperature is controlled in the range of 1200℃ to 1600℃, and the reaction time is controlled in the range of 90 minutes to 200 minutes. A spinel product containing more than 90% of MgO.Al 2 O 3 can be obtained, that is, magnesia-aluminum. Spinel.
首先针对压好的物料团块进行测试其在微波炉中吸波能力及升温速率:First, test the pressed material clumps for their wave absorption ability and heating rate in the microwave oven:
将压好后的物料团块放入微波炉内坩埚中,设定加热时间为60分钟,每间隔15分钟查看升温数据并记录见表1;Put the pressed material clump into the crucible in the microwave oven, set the heating time to 60 minutes, check the temperature rise data every 15 minutes and record it in Table 1;
时间(Min)Time(Min) 1515 3030 4545 6060
温度(℃)Temperature (℃) 217.5217.5 499.5499.5 834834 11311131
升温速率(℃/ Min)Heating rate (℃/Min) 14.514.5 18.818.8 22.322.3 19.819.8
吸波能力Wave absorption ability powerful powerful 较强Stronger powerful
表1Table 1
从表1中的升温速率得到本工艺所使用的物料团块其吸波能力强,从而验证采用原料氧化镁和还原剂铝压成的物料团块可以应用微波加热技术。From the heating rate in Table 1, it can be seen that the material briquettes used in this process have strong microwave absorption capabilities, thus verifying that microwave heating technology can be applied to material briquettes pressed with raw material magnesium oxide and reducing agent aluminum.
测试在真空度、加热温度、原料的纯度相同的条件下,而加热时间不同时进行加热反应,对粗镁的还原率及镁铝尖晶石的质量的影响:Test the impact of the heating reaction on the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel under the same conditions of vacuum degree, heating temperature, and raw material purity, but with different heating times:
将压好后的物料团块加入真空加料装置内,将物料团块加入到微波还原炉的高温料管内,关闭所有与炉体连接的阀门并密封,启动真空系统开始抽真空,当真空度达10Pa时,启动微波电源及控制系统并开始加热升温,当温升达到1150℃时开始保温,保温时间分别设置为20、30、45、60、70分钟,真空度均控制在10Pa以内,反应生成的镁蒸气和固态还原渣,而镁蒸气进入冷凝与结晶装置中并在结晶器内结晶成固体粗镁,微波还原炉对高温料管内的物料在真空条件下继续加热升温,固态还原渣在微波还原炉的高温料管内进一步反应,当温升达到1450℃时开始保温,保温时间分别控制为90、120、150、180、200分钟,真空均控制在10Pa以内,反应结束后将镁铝尖晶石从高温料管内输送到真空下料装置内,随后将在真空下料装置内的产品排出。Add the pressed material clumps into the vacuum feeding device, add the material clumps into the high-temperature material tube of the microwave reduction furnace, close and seal all valves connected to the furnace body, start the vacuum system and start vacuuming. When the vacuum reaches When 10Pa, start the microwave power supply and control system and start heating. When the temperature rise reaches 1150℃, start keeping warm. The keeping time is set to 20, 30, 45, 60, and 70 minutes respectively. The vacuum degree is controlled within 10Pa. The reaction generates The magnesium vapor and solid reduction slag are produced, and the magnesium vapor enters the condensation and crystallization device and crystallizes into solid crude magnesium in the crystallizer. The microwave reduction furnace continues to heat the materials in the high-temperature material tube under vacuum conditions, and the solid reduction slag is heated in the microwave Further reaction occurs in the high-temperature material tube of the reduction furnace. When the temperature rise reaches 1450°C, heat preservation begins. The heat preservation times are controlled to 90, 120, 150, 180, and 200 minutes respectively. The vacuum is controlled within 10 Pa. After the reaction, the magnesium aluminum spindle is The stone is transported from the high-temperature material pipe to the vacuum discharge device, and then the product in the vacuum discharge device is discharged.
以上随着保温时间的不同,粗镁的还原率及镁铝尖晶石的质量见表2-1和表2-2:As the holding time is different, the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel are shown in Table 2-1 and Table 2-2:
真空PaVacuum Pa 1010 1010 1010 1010 1010
氧化镁中MgO的含量%MgO content% in magnesium oxide 9696 9696 9696 9696 9696
铝粉中Al的含量%Al content % in aluminum powder 99.999.9 99.999.9 99.999.9 99.999.9 99.999.9
还原温度℃Reduction temperature℃ 11501150 11501150 11501150 11501150 11501150
还原保温时间MinRestore holding time Min 2020 3030 4545 6060 7070
粗镁的还原率%Reduction rate of crude magnesium % 76.476.4 89.789.7 92.392.3 92.592.5 92.792.7
表2-1table 2-1
上述在真空度、还原温度、原料相同的条件下,随着保温时间的延长粗镁的还原率逐渐增大,当时间超过45分钟时,随着时间的延长而对粗镁的还原率影响较小。Under the above conditions of the same vacuum degree, reduction temperature, and raw materials, the reduction rate of crude magnesium gradually increases with the extension of the holding time. When the time exceeds 45 minutes, the reduction rate of crude magnesium is more affected as the time is extended. Small.
真空PaVacuum Pa 1010 1010 1010 1010 1010
氧化镁中MgO的含量%MgO content% in magnesium oxide 9696 9696 9696 9696 9696
铝粉中Al的含量%Al content % in aluminum powder 99.999.9 99.999.9 99.999.9 99.999.9 99.999.9
保温温度℃Insulation temperature℃ 14501450 14501450 14501450 14501450 14501450
保温时间MinKeeping timeMin 9090 120120 150150 180180 200200
镁铝尖晶石中MgO.Al2O3的含量%Content % of MgO.Al2O3 in magnesia-aluminum spinel 81.681.6 88.788.7 92.292.2 94.794.7 95.195.1
表2-2Table 2-2
上述在真空度、保温温度、原料相同的条件下,随着保温时间的延长镁铝尖晶石中MgO.Al 2O 3的含量逐渐增大,当时间超过150分钟时,随着保温的时间的延长对镁铝尖晶石中MgO.Al 2O 3的含量影响较小。 Under the above conditions of the same vacuum degree, holding temperature, and raw materials, the content of MgO.Al 2 O 3 in the magnesia-aluminum spinel gradually increases as the holding time increases. When the time exceeds 150 minutes, as the holding time increases, The extension has little effect on the content of MgO.Al 2 O 3 in magnesia-aluminum spinel.
测试当在真空度、加热时间、原料的纯度相同的条件下,而加热温度不同时进行加热反应,对粗镁的还原率及镁铝尖晶石的质量的影响:Test the impact on the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel when the heating reaction is carried out under the same conditions of vacuum degree, heating time, and raw material purity, but at different heating temperatures:
将压好后的物料团块加入真空加料缓冲装置内,将物料团块加入到微波还原炉的,关闭所有与炉体连接的阀门并密封,启动真空系统开始抽真空,当真空达10Pa时,启动微波电源及控制系统并开始加热升温,温度分别控制为900、1000、1100、1150、1200℃进行还原反应,保温时间均控制为45分钟,真空度均控制在10Pa以内,反应生成的镁蒸气进入冷凝与结晶装置中并在结晶器内结晶成固体粗镁;同时微波还原炉对高温料管内的物料继续加热升温,固态还原渣在微波还原炉的高温料管内进一步反应,当温升达到一定温度时开始保温,温度分别控制为1200、1250、1350、1450、1500℃,保温时间均控制为150分钟,真空度均控制在10Pa以内,反应结束后将镁铝尖晶石从高温料管内输送到真空下料装置内,随后将在真空下料装置内的产品排出。Add the pressed material clumps into the vacuum feeding buffer device, add the material clumps into the microwave reduction furnace, close all valves connected to the furnace body and seal them, start the vacuum system and start vacuuming, when the vacuum reaches 10Pa, Start the microwave power supply and control system and start heating. The temperatures are controlled at 900, 1000, 1100, 1150, and 1200°C for the reduction reaction. The holding time is controlled at 45 minutes. The vacuum degree is controlled within 10 Pa. The magnesium vapor generated by the reaction It enters the condensation and crystallization device and crystallizes into solid crude magnesium in the crystallizer; at the same time, the microwave reduction furnace continues to heat the materials in the high-temperature material tube, and the solid reduction slag further reacts in the high-temperature material tube of the microwave reduction furnace. When the temperature rise reaches a certain Start the insulation when the temperature reaches 1200, 1250, 1350, 1450, 1500℃ respectively. The insulation time is controlled to 150 minutes. The vacuum degree is controlled within 10Pa. After the reaction is completed, the magnesia-aluminum spinel is transported from the high-temperature material tube. into the vacuum unloading device, and then discharge the product in the vacuum unloading device.
其中随着保温时间的不同,粗镁的还原率及镁铝尖晶石的质量见表3-1、3-2:Among them, with the difference of holding time, the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel are shown in Table 3-1 and 3-2:
真空PaVacuum Pa 1010 1010 1010 1010 1010
氧化镁中MgO的含量%MgO content% in magnesium oxide 9696 9696 9696 9696 9696
铝粉中Al的含量%Al content % in aluminum powder 99.999.9 99.999.9 99.999.9 99.999.9 99.999.9
还原保温时间MinRestore holding time Min 4545 4545 4545 4545 4545
还原温度℃Reduction temperature℃ 900900 10001000 11001100 11501150 12001200
粗镁的还原率%Reduction rate of crude magnesium % 53.153.1 78.378.3 85.785.7 92.492.4 92.692.6
表3-1Table 3-1
上述在真空度、保温时间、原料相同的条件下,随着还原温度的升高,粗镁的还原率逐渐增大,当还原温度超过1150℃时,随着还原温度的升高对粗镁的还原率影响较小。Under the above conditions of the same vacuum degree, holding time, and raw materials, as the reduction temperature increases, the reduction rate of crude magnesium gradually increases. When the reduction temperature exceeds 1150°C, as the reduction temperature increases, the reduction rate of crude magnesium will increase. The reduction rate has little impact.
真空PaVacuum Pa 1010 1010 1010 1010 1010
氧化镁中MgO的含量%MgO content% in magnesium oxide 9696 9696 9696 9696 9696
铝粉中Al的含量%Al content % in aluminum powder 99.999.9 99.999.9 99.999.9 99.999.9 99.999.9
保温时间MinKeeping timeMin 150150 150150 150150 150150 150150
保温温度℃Insulation temperature℃ 12001200 12501250 13501350 14501450 15001500
镁铝尖晶石中MgO.Al2O3的含量%Content % of MgO.Al2O3 in magnesia-aluminum spinel 66.266.2 70.670.6 87.387.3 92.292.2 93.793.7
表3-2Table 3-2
上述在真空度、保温时间、原料相同的条件下,随着保温温度的升对高镁铝尖晶石中MgO.Al 2O 3的含量逐渐增加,当保温温度超过1450℃时,随着温度的升高对镁铝尖晶石中MgO.Al 2O 3的含量影响较小。 Under the above conditions of the same vacuum degree, holding time, and raw materials, as the holding temperature rises, the content of MgO.Al 2 O 3 in the high magnesium aluminum spinel gradually increases. When the holding temperature exceeds 1450°C, as the temperature The increase has little effect on the content of MgO.Al 2 O 3 in magnesia-aluminum spinel.
测试在真空度、加热时间、加热温度相同的条件下,而原料的纯度不同时进行加热反应,对粗镁的还原率及镁铝尖晶石的质量的影响:Test the impact of the heating reaction on the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel under the same conditions of vacuum degree, heating time and heating temperature, but the purity of the raw materials is different:
将压好后的物料团块加入真空加料装置内,将物料团块加入到微波还原炉的高温料管内,关闭所有与炉体连接的阀门并密封,启动真空系统开始抽真空,当真空度达10Pa时,启动微波电源及控制系统并开始加热升温,当温升达到1150℃时开始保温,保温时间均控制为45分钟,保温温度均控制为1150℃、真空均控制在10Pa以内,进行还原反应,其中物料团块氧化镁中MgO的含量%及对应铝粉中Al的含量%分别为(90,99)(92,99.3)(94,99.5)(96,99.7)(98,99.5),反应生成的镁蒸气进入冷凝与结晶装置中并在结晶器内结晶成固体粗镁;同时微波还原炉对高温料管内的物料在真空条件下继续加热升温,固态还原渣在微波高温料管内进一步反应,当温升达到一定温度时开始保温,温度控制在1450℃,真空控制在10Pa以内,保温时间控制在150分钟,应结束后将镁铝尖晶石从高温料管内输送到真空下料装置内,随后将在真空下料装置内的产品排出。Add the pressed material clumps into the vacuum feeding device, add the material clumps into the high-temperature material tube of the microwave reduction furnace, close and seal all valves connected to the furnace body, start the vacuum system and start vacuuming. When the vacuum reaches When 10Pa, start the microwave power supply and control system and start heating and temperature rise. When the temperature rise reaches 1150°C, start holding. The holding time is controlled to 45 minutes. The holding temperature is controlled to 1150°C. The vacuum is controlled within 10Pa to carry out the reduction reaction. , where the MgO content % in the material briquette magnesium oxide and the Al content % in the corresponding aluminum powder are (90, 99) (92, 99.3) (94, 99.5) (96, 99.7) (98, 99.5) respectively. The reaction The generated magnesium vapor enters the condensation and crystallization device and crystallizes into solid crude magnesium in the crystallizer; at the same time, the microwave reduction furnace continues to heat the materials in the high-temperature material tube under vacuum conditions, and the solid reduction slag further reacts in the microwave high-temperature material tube. When the temperature rise reaches a certain temperature, heat preservation begins. The temperature is controlled at 1450°C, the vacuum is controlled within 10 Pa, and the heat preservation time is controlled at 150 minutes. After completion, the magnesia-aluminum spinel is transported from the high-temperature material tube to the vacuum unloading device. The product in the vacuum discharge device is then discharged.
其中随着保温时间的不同,粗镁的还原率及镁铝尖晶石的质量见表4-1、4-2:Among them, with the difference of holding time, the reduction rate of crude magnesium and the quality of magnesia-aluminum spinel are shown in Table 4-1 and 4-2:
真空PaVacuumPa 1010 1010 1010 1010 1010
还原温度℃Reduction temperature℃ 11501150 11501150 11501150 11501150 11501150
还原保温时间MinRestore holding time Min 4545 4545 4545 4545 4545
氧化镁中MgO的含量%MgO content% in magnesium oxide 9090 9292 9494 9696 9898
铝粉中Al的含量%Al content % in aluminum powder 99.099.0 99.399.3 99.599.5 99.799.7 99.9599.95
粗镁的还原率%Reduction rate of crude magnesium % 91.791.7 92.392.3 92.192.1 92.492.4 92.692.6
表4-1Table 4-1
上述在真空度、保温时间、保温温度相同的条件下,随着原料中氧化镁的及铝的含量的增加而对还原率影响较小。Under the above conditions of the same vacuum degree, holding time and holding temperature, as the magnesium oxide and aluminum content in the raw material increases, the reduction rate will be less affected.
真空PaVacuum Pa 1010 1010 1010 1010 1010
反应温度℃Reaction temperature℃ 14501450 14501450 14501450 14501450 14501450
保温时间MinKeeping timeMin 150150 150150 150150 150150 150150
氧化镁中MgO的含量%MgO content% in magnesium oxide 9090 9292 9494 9696 9898
铝粉中Al的含量%Al content % in aluminum powder 99.099.0 99.399.3 99.599.5 99.799.7 99.9599.95
镁铝尖晶石中MgO.Al2O3的含量%Content % of MgO.Al2O3 in magnesia-aluminum spinel 85.885.8 88.788.7 89.689.6 92.492.4 96.396.3
表4-2Table 4-2
上述在真空度、保温时间、保温温度相同的条件下,随着原料纯度的增大对应产品镁铝尖晶石中MgO.Al 2O 3的含量逐渐增加,当保温温度超过1450℃时,随着的原料中MgO的及Al的含量的增加对应镁铝尖晶石中MgO.Al 2O 3的含量逐渐增加且超过90%。因此,原料中,氧化镁中MgO含量应≥96%,铝粉中Al含量应≥99.9%。 Under the above conditions of the same vacuum degree, holding time, and holding temperature, as the purity of the raw material increases, the content of MgO.Al 2 O 3 in the corresponding product magnesia-aluminum spinel gradually increases. When the holding temperature exceeds 1450°C, The increase in the content of MgO and Al in the corresponding raw materials corresponds to the gradual increase in the content of MgO.Al 2 O 3 in the magnesia-aluminum spinel and exceeds 90%. Therefore, in the raw materials, the MgO content in magnesium oxide should be ≥96%, and the Al content in aluminum powder should be ≥99.9%.
本发明以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions of the present invention are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (5)

  1. 一种绿色环保的铝热法还原镁生产方法,其特征在于:包括以下步骤:A green and environmentally friendly method for producing magnesium by aluminothermic method, which is characterized in that it includes the following steps:
    S1:将粒度合格的氧化镁和铝粉按比例均匀混合,混匀后压制成团块;S1: Evenly mix magnesium oxide and aluminum powder with qualified particle size in proportion, mix and press into briquettes;
    S2:将S1中获得的物料团块加入真空加料装置内;S2: Add the material clumps obtained in S1 into the vacuum feeding device;
    S3:真空加料装置将物料团块投放至微波还原炉的高温料管内,在真空环境下加热并保温,物料团块在高温料管内被加热发生还原反应,产生镁蒸气和固体还原渣,镁蒸气通入冷凝与结晶装置内冷凝结晶后得到固体高纯粗镁;S3: The vacuum feeding device puts the material briquettes into the high-temperature material tube of the microwave reduction furnace, and heats and maintains the temperature in a vacuum environment. The material briquettes are heated in the high-temperature material tube and undergo a reduction reaction, producing magnesium vapor, solid reduction slag, and magnesium vapor. After being passed into the condensation and crystallization device for condensation and crystallization, solid high-purity crude magnesium is obtained;
    S4:真空环境下继续加热升温并保温,固体还原渣在高温料管内进一步反应,固体还原渣生成镁铝尖晶石;S4: Continue to heat up and maintain the temperature in a vacuum environment, the solid reduction slag further reacts in the high-temperature material tube, and the solid reduction slag generates magnesia-aluminum spinel;
    S5:通过真空下料装置将产出的镁铝尖晶石下料;S5: Cut the produced magnesia-aluminum spinel through a vacuum cutting device;
    上述过程在真空条件下进行。The above process is carried out under vacuum conditions.
  2. 如权利要求1所述的一种绿色环保的铝热法还原镁生产方法,其特征在于:在所述S1中,氧化镁和铝粉的粒度均≤100目,氧化镁中MgO含量≥96%,铝粉中Al含量≥99.9%。A green and environmentally friendly thermite reduction magnesium production method as claimed in claim 1, characterized in that: in the S1, the particle sizes of magnesium oxide and aluminum powder are both ≤100 mesh, and the MgO content in the magnesium oxide is ≥96%. , Al content in aluminum powder is ≥99.9%.
  3. 如权利要1所述的一种绿色环保的铝热法还原镁生产方法,其特征在于:在所述S1中,氧化镁与铝粉的重量比为3.05~3.25∶1。A green and environmentally friendly aluminothermic reduction magnesium production method as claimed in claim 1, characterized in that: in the S1, the weight ratio of magnesium oxide to aluminum powder is 3.05~3.25:1.
  4. 如权利要求1所述的一种绿色环保的铝热法还原镁生产方法,其特征在于:在所述S3中,真空度为10pa以内,加热至温度为900~1200℃后进行保温,保温时间为20~70分钟。A green and environmentally friendly aluminothermic reduction magnesium production method as claimed in claim 1, characterized in that: in the S3, the vacuum degree is within 10pa, and the heat preservation is performed after heating to a temperature of 900 to 1200°C for a heat preservation time 20 to 70 minutes.
  5. 如权利要求1所述的一种绿色环保的铝热法还原镁生产方法,其特征在于:在所述S4中,真空度为10pa以内,继续加热至温度为1200~1600℃后保温,保温时间为90~200分钟。A green and environmentally friendly aluminothermic reduction magnesium production method as claimed in claim 1, characterized in that: in said S4, the vacuum degree is within 10pa, and the heating is continued until the temperature is 1200-1600°C and then the heat preservation time is 90 to 200 minutes.
PCT/CN2023/131065 2022-09-13 2023-11-10 Green and environmentally friendly method for producing magnesium by means of aluminothermic reduction WO2024056107A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211111345.5 2022-09-13
CN202211111345.5A CN115807171A (en) 2022-09-13 2022-09-13 Green and environment-friendly production method for reducing magnesium by thermit process

Publications (1)

Publication Number Publication Date
WO2024056107A1 true WO2024056107A1 (en) 2024-03-21

Family

ID=85482576

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/131065 WO2024056107A1 (en) 2022-09-13 2023-11-10 Green and environmentally friendly method for producing magnesium by means of aluminothermic reduction

Country Status (2)

Country Link
CN (1) CN115807171A (en)
WO (1) WO2024056107A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115807171A (en) * 2022-09-13 2023-03-17 西安固盛镁新材料技术有限责任公司 Green and environment-friendly production method for reducing magnesium by thermit process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102808089A (en) * 2012-07-23 2012-12-05 东北大学 Method for preparing magnesium metal and magnalium spinelle by taking magnesium oxide as raw material
CN103374665A (en) * 2012-04-27 2013-10-30 昊青薪材(北京)技术有限公司 Technology for preparing magnesium metal by magnesium oxide aluminothermic reduction method
WO2017081886A1 (en) * 2015-11-13 2017-05-18 オリコン・エナジー株式会社 Magnesium refining apparatus and refining method using microwaves
CN110512094A (en) * 2019-08-19 2019-11-29 中国铝业股份有限公司 It is a kind of cleaning, continuous reducing metal magnesium technique
CN111748691A (en) * 2019-03-28 2020-10-09 狄保法 Aluminothermic magnesium smelting device and process
CN115807171A (en) * 2022-09-13 2023-03-17 西安固盛镁新材料技术有限责任公司 Green and environment-friendly production method for reducing magnesium by thermit process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103374665A (en) * 2012-04-27 2013-10-30 昊青薪材(北京)技术有限公司 Technology for preparing magnesium metal by magnesium oxide aluminothermic reduction method
CN102808089A (en) * 2012-07-23 2012-12-05 东北大学 Method for preparing magnesium metal and magnalium spinelle by taking magnesium oxide as raw material
WO2017081886A1 (en) * 2015-11-13 2017-05-18 オリコン・エナジー株式会社 Magnesium refining apparatus and refining method using microwaves
CN111748691A (en) * 2019-03-28 2020-10-09 狄保法 Aluminothermic magnesium smelting device and process
CN110512094A (en) * 2019-08-19 2019-11-29 中国铝业股份有限公司 It is a kind of cleaning, continuous reducing metal magnesium technique
CN115807171A (en) * 2022-09-13 2023-03-17 西安固盛镁新材料技术有限责任公司 Green and environment-friendly production method for reducing magnesium by thermit process

Also Published As

Publication number Publication date
CN115807171A (en) 2023-03-17

Similar Documents

Publication Publication Date Title
CN110512094B (en) Process for clean and continuous reduction of metal magnesium
CN106498185B (en) A kind of method of vacuum microwave refining magnesium
WO2024056107A1 (en) Green and environmentally friendly method for producing magnesium by means of aluminothermic reduction
CN109536727B (en) Method for preparing silicon-iron-aluminum alloy by using coal ash carbon thermal reduction
WO2020057094A1 (en) Silicon carbide closed-cell ceramic prepared by using industrial silicon-based waste residue and preparation method therefor
WO2024056108A1 (en) Environmentally-friendly device for producing magnesium by means of aluminothermic reduction
CN108147443A (en) Aluminium oxide and the method for preparing Antaciron are extracted from flyash
CN1769505A (en) Vacuum, heat and coal reduction method for extracting metal magnesium from magnesium oxide ore
CN110482503A (en) A kind of method of Quadratic aluminum dust comprehensive utilization of resources
CN106148684A (en) The method and system of comprehensive utilization red mud
CN112453009A (en) Method for green harmless resource utilization of aluminum ash
CN107523701A (en) A kind of method of normal pressure silicothermic reduction magnesium metal
CN102817041A (en) Method for preparing magnesium hydroxide, magnesium and magnesium aluminate spinel by bischofite
CN103864086B (en) A kind of method utilizing Boron Slag to manufacture borax
CN102660698A (en) Vacuum induction melting method for titanium-containing hydrogen storage alloy
CN103160698B (en) Vanadium nitride alloy production technology
CN106756107A (en) A kind of vacuum microwave magnesium smelting device
CN108018474A (en) A kind of method that vanadium nitride is prepared with ammonium metavanadate serialization
CN107840357A (en) A kind of method that ice crystal is produced using cell cathode carbon block alkaline leaching liquid
CN101705374A (en) Process for improving production rate of metal magnesium by accelerating reduction
CN105567969B (en) Microwave carbon method process for smelting magnesium
CN103589879A (en) Magnesium metal smelting method and device employing plasma torch heating technology
CN206457532U (en) A kind of vacuum microwave magnesium smelting device
CN103962568B (en) A kind of method of microwave heating preparation reduction chromium powder
CN106431023B (en) A kind of inexpensive activating process method of Boron Slag