WO2024055469A1 - 一体式模压枕套及模压成型设备 - Google Patents

一体式模压枕套及模压成型设备 Download PDF

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Publication number
WO2024055469A1
WO2024055469A1 PCT/CN2022/142718 CN2022142718W WO2024055469A1 WO 2024055469 A1 WO2024055469 A1 WO 2024055469A1 CN 2022142718 W CN2022142718 W CN 2022142718W WO 2024055469 A1 WO2024055469 A1 WO 2024055469A1
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Prior art keywords
pillowcase
bottom layer
heat
pillow core
integrated molded
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PCT/CN2022/142718
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English (en)
French (fr)
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叶刚
梅先明
何增
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腾飞科技股份有限公司
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Publication of WO2024055469A1 publication Critical patent/WO2024055469A1/zh

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/10—Pillows
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting

Definitions

  • the invention relates to an integrated molded pillowcase and molding equipment, belonging to the technical field of pillowcase molding.
  • Pillow a sleeping tool. It is generally believed that pillows are fillers used by people for sleeping comfort. According to modern medical research, the human spine is a straight line when viewed from the front, but has four physiological curves when viewed from the side. In order to protect the normal physiological curvature of the neck and maintain normal physiological activities during sleep, pillows must be used when sleeping.
  • Polyester fiber is a material with excellent elasticity. It is a pillowcase material with excellent plasticity. It can be molded into various shapes to meet the molding needs of pillowcases and pillow tops. It can provide better elasticity and contact comfort, and at the same time, it can make the pillowcase have a certain tension, which can fix the pillow core more reliably and prevent the pillow core from moving relative to the pillowcase.
  • a pillowcase includes a pillowcase, pillowcase outer periphery, and pillowcase bottom surface.
  • Traditional molding can only mold the pillow surface. Therefore, the pillowcase, pillowcase outer periphery, and pillowcase bottom surface need to be connected and molded.
  • glue, quilting, Thermal compounding and other methods lead to high molding costs and poor relative bonding stability.
  • molding is used to realize the integrated molding of the pillowcase and the outer circumference of the pillowcase, but it also needs to be connected to the bottom surface of the pillowcase, which is also Multiple steps are required, resulting in higher pillowcase production costs.
  • the product will have poor uniformity, and long-term use may easily cause seams and other phenomena.
  • the purpose of the present invention is to solve the above-mentioned deficiencies in the prior art.
  • an integrated molded pillowcase and molding equipment are proposed.
  • the integrated molded pillowcase includes a pillowcase top layer, a pillowcase bottom layer, and a pillowcase outer peripheral wall arranged between the pillowcase top layer and the pillowcase bottom layer.
  • the pillowcase bottom layer is provided with a window for carrying a pillow core.
  • the pillowcase top layer, The bottom layer of the pillowcase and the outer peripheral wall of the pillowcase are integrally molded from polyester fabric.
  • the window level is a linear slit provided on the bottom layer of the pillowcase.
  • the pillowcase top layer and/or the pillowcase bottom layer are provided with heat-cured positioning corner ends.
  • the top layer of the pillowcase is provided with a physiologically contoured concave-convex matching structure that matches the pillow core.
  • the present invention also proposes a molding equipment for an integrated molded pillowcase, which includes a pillowcase mold base with a mold cavity and a heat-setting pillow core mold with relative displacement to the pillowcase mold base for matching with the model cavity.
  • the heat-setting pillow core mold is provided with a pillow core mold connector for matching the window position
  • the pillowcase mold base is provided with a bottom push mold set for molding the bottom layer of the pillowcase.
  • a polyester fabric loading mechanism for loading polyester fabric is provided between the bottom layer push module and the heat-setting pillow mold.
  • the bottom push module includes two push modules with horizontal relative opening and closing displacements.
  • the polyester fabric loading mechanism includes a fixed bottom support frame and a clamping and locking material frame that is displaceable toward the fixed bottom support frame.
  • the top layer of the pillowcase and/or the bottom layer of the pillowcase are equipped with heat-cured positioning corner ends,
  • the heat-setting pillow core mold is provided with a corner end heat-setting portion corresponding to the heat-setting positioning corner end.
  • the top layer of the pillowcase is provided with a physiological profiling concave-convex matching structure that matches the pillow core.
  • the heat-setting pillow core mold is provided with a concave-convex model part for molding the physiological profiling concave-convex matching structure.
  • the pillowcase design is made of one-piece polyester fabric molding, which greatly simplifies the pillowcase production process, meets the demand for built-in stability of the pillow core, and has the characteristics of good breathability and comfortable contact.
  • the molding equipment is used to meet the demand for one-time molding of pillowcases. It is easy to streamline production and has a high degree of uniformity in product molding, which greatly reduces labor costs and greatly improves the product qualification rate.
  • Figure 1 is a schematic structural diagram of the integrated molded pillowcase of the present invention.
  • Figure 2 is a schematic structural view of the integrated molded pillowcase of the present invention from another perspective.
  • Figure 3 is a schematic structural diagram of the molding equipment for the integrated molded pillowcase of the present invention.
  • Figure 4 is a schematic structural diagram of the product molded by the molding equipment of the present invention.
  • the present invention provides an integrated molded pillowcase, as shown in Figures 1, 2 and 4, including a pillowcase top layer 1, a pillowcase bottom layer 2, a pillowcase outer peripheral wall 3 arranged between the pillowcase top layer 1 and the pillowcase bottom layer 2. There is a window position 4 for carrying pillow core.
  • the built-in pillow core in traditional pillowcases has a large degree of movement, which affects the comfort of use.
  • elastic binding or elastic cover body design is generally used, and polyester fabrics have strong elasticity and Plasticity makes it more suitable for use as pillowcase material.
  • the pillowcase includes the top layer of the pillowcase, the bottom layer of the pillowcase, and the outer peripheral wall of the pillowcase.
  • polyester fabrics can only mold the top layer of the pillowcase or the top layer of the pillowcase and the outer peripheral wall of the pillowcase.
  • the molded body and the bottom layer of the pillowcase need to be molded.
  • the production efficiency of bonding or quilting with the secondary process is low.
  • the top layer of the molded pillowcase or the outer edge of the outer peripheral wall of the pillowcase is easy to deform, which will cause product uniformity during the connection process with the bottom layer of the pillowcase. Poor conditions will affect the product qualification rate.
  • buttons, zippers, etc. can be designed on the window level.
  • Velcro, etc. meet the built-in locking stability of the pillow core, and the overall molded polyester fabric can also retain excellent breathability.
  • the window level 4 is a linear slit provided on the bottom layer of the pillowcase.
  • This window 4 is used to demould the molded pillowcase, and at the same time meet the needs of the in-and-out operation inside the pillow core.
  • the linear slit design is more convenient for the manufacturing of molding production equipment, and is also easy to install the zipper in the later stage.
  • the window 4 can also be designed with circular hollows, rectangular hollows, S-shaped slits, etc.
  • the window design that meets the needs of demoulding and pillow core entry and exit is within the scope of protection of this case.
  • the pillowcase top layer 1 and/or the pillowcase bottom layer 2 is provided with heat-cured positioning corner ends 5 .
  • the pillow core is generally a rectangular structure, and the pillowcase itself has relatively uniform elasticity.
  • the heat curing positioning corner ends 5 are designed, that is, during molding, the corner ends form a heat curing positioning angle with higher hardness through differential temperatures during molding. End 5, thereby achieving a stable limit built into the pillow core and greatly reducing the relative mobility of the pillow core.
  • polyester fabric has high elastic opening and elastic recovery.
  • the heat-cured positioning corner end 5 design is used to meet the smooth demoulding requirements.
  • This type of polyester with high elastic opening and elastic recovery The fabric belongs to the existing technology, and its composition and material properties will not be described in detail here.
  • the top layer of the pillowcase is provided with a physiologically contoured concave-convex matching structure 6 that matches the pillow core.
  • pillow cores with physiologically simulated functions that is, pillow cores with designs such as neck support and massage convex points.
  • the pillowcase is designed with a physiologically simulated concave and convex matching structure 6 to meet the needs of the pillow.
  • the core profiling is built-in to meet the requirements, which will not affect the original function of the pillow core.
  • the built-in pillow core is more stable and reliable, and the positioning is more accurate.
  • the molding equipment for molding the integrated molded pillowcase of the present invention includes a pillowcase mold base 20 with a mold cavity 10 and a heat sink with relative displacement to the pillowcase mold base for matching with the model cavity.
  • the heat-setting pillow core mold 30 is provided with a pillow core mold connecting body 40 for matching the window position.
  • the pillowcase mold base 20 is provided with a bottom push module 50 for molding the bottom layer of the pillowcase.
  • a polyester fabric loading mechanism 60 for loading polyester fabric is provided between the bottom push module and the heat-setting pillow mold.
  • the polyester fabric is clamped on the polyester fabric loading mechanism 60 , and the heat-setting pillow core mold 30 is pressed down so that the polyester fabric is stretched and pressed into the mold cavity 10 of the pillowcase mold base 20 .
  • the bottom layer is pushed flatly into the mold assembly, causing the outer polyester fabric to be tightly folded and matched with the pillow core mold connector 40 to form the pillowcase bottom layer 2 with a window.
  • Heat setting is performed for a certain period of time.
  • the bottom push module, the heat setting pillow core mold 30, and the polyester fabric loading mechanism 60 are reset in sequence.
  • the molded product formed at this time is as shown in Figure 4. After it is separated from the heat-setting pillow core mold 30 and then trimmed, an integrated molded pillowcase can be obtained.
  • the bottom push module includes two push modules with horizontal relative opening and closing displacements.
  • the polyester fabric is in a taut state when flanging, so two flat push modules can meet the flatness requirements of the pillowcase bottom layer 2.
  • two flat push modules can meet the flatness requirements of the pillowcase bottom layer 2.
  • four radially matched flat push modules can also be used.
  • the mechanical design of the pillowcase bottom layer 2 that only needs to cooperate with the pillow core mold connecting body 40 to form the pillowcase bottom layer 2 in a flat state after being flanged is within the scope of protection of this case.
  • the polyester fabric loading mechanism 60 includes a fixed bottom support frame 61 and a clamping and locking material frame 62 capable of displacing toward the fixed bottom support frame.
  • the polyester fabric is clamped in the fixed bottom supporting material frame 61 and the clamping and locking material frame 62. During the operation of the heat-setting pillow core mold 30 and the bottom layer push module 50, it remains tight against the outer periphery of the polyester fabric. status.
  • polyester fabric supply line for supplying polyester fabrics.
  • the polyester fabric supply line passes through the fixed bottom support material frame 61 and the clamping and locking material frame 62 The gap between them meets the demand for continuous material supply and greatly improves production efficiency.
  • polyester fabric loading mechanism 60 which can be a ring cutting station for the window, or it can be a cutting station for flanging tail materials. Station.
  • the top layer of the pillowcase and/or the bottom layer of the pillowcase are provided with heat-cured positioning corner ends, and the heat-setting pillow core mold is provided with corner-end heat-setting portions 31 corresponding to the heat-curing positioning corner ends.
  • the top layer of the pillowcase is provided with a physiological profiling concave and convex matching structure that matches the pillow core, and the heat-setting pillow core mold is provided with a concave and convex model part for molding the physiological profiling concave and convex matching structure.
  • the concave and convex model part can be used to follow the shape of the pillow core, and the corner end thermosetting part 31 adopts a design with a different temperature from other parts to meet the need for a certain increase in thermal hardening hardness at the thermosetting positioning corner end.
  • the principle of shaping and even changing the hardness of polyester fabrics at different heating temperatures belongs to the existing technology and will not be described in detail here. It is only necessary to set the required temperature according to the characteristics of the polyester fabric.
  • the pillowcase design using polyester fabric one-piece molding greatly simplifies the pillowcase production process, meets the demand for built-in stability of the pillow core, and has the characteristics of good breathability and comfortable contact. It meets the pillow core's built-in corner end limit and profiling requirements without affecting the function of the pillow core. At the same time, the built-in position of the pillow core is accurate and reliable.
  • the molding equipment is used to meet the one-time molding needs of pillowcases. It is easy to streamline production and has a high degree of uniformity in product molding, which greatly reduces labor costs and greatly improves the product qualification rate.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Otolaryngology (AREA)
  • Pulmonology (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Bedding Items (AREA)

Abstract

一种一体式模压枕套及模压成型设备，一体式模压枕套包括枕套顶层（1）、枕套底层（2）、设置在枕套顶层（1）和枕套底层（2）之间的枕套外周壁（3），枕套底层（2）上设有用于搭载枕芯的窗位（4），枕套顶层（1）、枕套底层（2）、枕套外周壁（3）由聚酯面料一体模压成型。采用聚酯面料一体模压成型的枕套设计，极大地简化了枕套生产工艺，满足对枕芯内置稳定性需求，具备透气性好、接触舒适等特点。满足枕芯内置角端限位与仿形配合需求，不会影响枕芯功能，同时枕芯内置位置精确可靠。通过模压成型设备满足枕套一次模压成型需求，易于流水化生产，产品成型统一度较高，极大地降低了人力成本，同时产品合格率得到较大提升。

Description

一体式模压枕套及模压成型设备 技术领域
本发明涉及一体式模压枕套及模压成型设备，属于枕套模压成型的技术领域。
背景技术
枕头，一种睡眠工具。一般认为，枕头是人们为睡眠舒适而采用的填充物。从现代医学研究上认识，人体的脊柱，从正面看是一条直线，但侧面看是具有四个生理弯曲的曲线。为保护颈部的正常生理弯曲，维持人们睡眠时正常的生理活动，睡觉时须采用枕头。
传统枕头一般采用枕套内置填充棉、荞麦等，而随着人们的生活水平提高与材料发展，越来越多的枕头采用乳胶、仿生棉等模压成型的枕芯，此类枕芯具备一定地固定形态，满足特定凹凸功能区实现需求，表面凹凸能适应人体生理曲线，使得睡眠更舒适，而为了保护枕芯，一般会在其上进行枕套的包裹保护，通过替换枕套维持枕头洁净度。
传统枕套采用罩体或者袋体，对枕芯进行罩覆或者包裹保护，如此能使得枕芯维持洁净，通过枕套替换满足接触面洁净，有效防止螨虫滋生等情况，使用更安全舒适。
但是，随着人们对睡眠质量的要求越来越高，对枕套的舒适度要求也越来越高，目前枕套与枕芯之间配合稳定性较差，在使用时容易出现枕套与枕芯之间的相对移位，影响到使用，另外对枕套本身的弹性与接触舒适度也提出了更高的要求。
聚酯纤维是一种具备优异弹性的材料，其是一种可塑性非常优异地枕套材料，通过对其模压塑形能实现各种形体成型，满足作为枕套枕面的模压成型需求，其作为枕面能提供较优地弹力与接触舒适度，同时能使得枕套具备一定地张紧力，对枕芯固定更可靠，不易产生枕芯在枕套内的相对活动。
目前通过对聚酯面料进行模压成型形成枕面的现有技术较多，而我司腾飞科技股份有限公司在2022年3月23日向国知局提交了申请号为2022206406038的实用新型专利，其揭示了一种模压成型枕套，其采用热模压成型的方式实现了枕套顶层的成型，在通过与固定体相配合形成完整枕套结构。
一般情况下，枕套包括枕面、枕套外周、枕套底面，传统模压仅能实现枕面的模压成型，因此需要进行枕套、枕套外周、枕套底面之间的连接成型，一般采用胶粘、绗缝、热复合等方式，导致成型成本较高，相对结合稳定性较差，而在我司2022206406038的实用新型专利采用模压实现了枕套、枕套外周的一体成型，但是其还需要与枕套底面进行连接，也需 要多道步骤，导致枕套生产成本较高，另外，在进行连接成型时，会造成产品统一度较差，长期使用容易造成开缝等现象。
发明内容
本发明的目的是解决上述现有技术的不足，针对传统聚酯面料枕套存在多道连接导致生产周期较长良品率较低等问题，提出一体式模压枕套及模压成型设备。
为了达到上述目的，本发明所采用的技术方案为：
一体式模压枕套，包括枕套顶层、枕套底层、设置在所述枕套顶层和所述枕套底层之间的枕套外周壁，所述枕套底层上设有用于搭载枕芯的窗位，所述枕套顶层、所述枕套底层、所述枕套外周壁由聚酯面料一体模压成型。
优选地，所述窗位为设置在所述枕套底层上的线性开缝。
优选地，所述枕套顶层和/或所述枕套底层具备热固化定位角端。
优选地，所述枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构。
本发明还提出了一体式模压枕套的模压成型设备，包括具备模型腔槽的枕套模座及具备与所述枕套模座相对位移的用于与所述模型腔槽相配合的热定型枕芯模具，所述热定型枕芯模具上设有用于与所述窗位相匹配的枕芯模具连接体，
所述枕套模座上设有用于所述枕套底层成型的底层平推模组，
所述底层平推模组与所述热定型枕芯模具之间设有用于装载聚酯面料的聚酯面料上料机构。
优选地，所述底层平推模组包括两个具备水平向相对开合位移的平推模块。
优选地，所述聚酯面料上料机构包括固定底托料框和具备朝向所述固定底托料框位移的夹合锁固料框。
优选地，所述枕套顶层和/或所述枕套底层具备热固化定位角端，
所述热定型枕芯模具上设有与所述热固化定位角端相对应设置的角端热固部。
优选地，所述枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构，
所述热定型枕芯模具上设有用于所述生理仿形凹凸配合结构成型的凹凸模型部。
本发明的有益效果主要体现在：
1.采用聚酯面料一体模压成型的枕套设计，极大地简化了枕套生产工艺，满足对枕芯内置稳定性需求，具备透气性好、接触舒适等特点。
2.满足枕芯内置角端限位与仿形配合需求，不会影响枕芯功能，同时枕芯内置位置精确 可靠。
3.通过模压成型设备满足枕套一次模压成型需求，易于流水化生产，产品成型统一度较高，极大地降低了人力成本，同时产品合格率得到较大提升。
附图说明
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述，本申请的其它特征、目的和优点将会变得更明显：
图1是本发明一体式模压枕套的结构示意图。
图2是本发明一体式模压枕套的另一视角结构示意图。
图3是本发明一体式模压枕套的模压成型设备的结构示意图。
图4是本发明模压成型设备成型的产品结构示意图。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是，此处所描述的具体实施例仅仅用于解释相关发明，而非对该发明的限定。另外还需要说明的是，为了便于描述，附图中仅示出了与有关发明相关的部分。需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。
本发明提供一体式模压枕套，如图1、图2及图4所示，包括枕套顶层1、枕套底层2、设置在枕套顶层1和枕套底层2之间的枕套外周壁3，枕套底层2上设有用于搭载枕芯的窗位4。
具体地说明，传统枕套内置枕芯活动度较大，影响到使用舒适性，为了满足枕芯内置稳定性，一般采用弹性捆绑或者弹性套体的设计，而聚酯面料具备较强地弹性力与可塑性，因而较为适合作为枕套材料使用。
但是，枕套包括枕套顶层、枕套底层、枕套外周壁，目前采用聚酯面料仅能实现枕套顶层或者枕套顶层和枕套外周壁的模压成型，在枕套最终组装成型时，需要进行模压成型体与枕套底层之间的粘结或者绗缝，二次工艺配合生产效率较低，另外模压成型的枕套顶层或者枕套外周壁的外缘边具备易变形特性，在与枕套底层连接过程中，会造成产品统一度较差的 情况，影响到产品合格率。
本案中，采用聚酯面料一体模压成型的一体式设计，即枕套顶层1、枕套底层2、枕套外周壁3由聚酯面料一体模压成型，从而仅保留窗位，如此无需进行枕套底层2的二次加工生产，缩短了产品生产周期，并且提高了产品成型统一度，产品合格率较高。
需要说明的是，在模压一体成型后，仅需要对窗位进行修裁即可满足成型需求，当然，为了窗位牢固性和枕芯内置稳定性，可以在窗位上设计扣钮、拉链、魔术贴等，满足枕芯内置的锁固稳定性，而整体模压成型的聚酯面料还能保留较优异的透气性。
在一个具体实施例中，窗位4为设置在枕套底层上的线性开缝。
该窗位4用于模压成型的枕套脱模，同时满足枕芯内置的进出作业需求，而线性开缝的设计更方便模压生产设备制造，还易于后期拉链搭载需求。
当然，该窗位4还可采用圆形镂空、矩形镂空、S型开缝等设计，满足脱模及枕芯进出的窗位设计均在本案的保护范围之内。
在一个具体实施例中，枕套顶层1和/或枕套底层2具备热固化定位角端5。
具体地说明，枕芯一般为矩形结构体，而枕套本身弹性较为均匀，通过热固化定位角端5设计，即在模压成型时，通过差异化温度使得角端形成硬度较高的热固化定位角端5，从而实现枕芯内置的稳定限位，极大地降低了枕芯内置的相对活动度。
需要说明的是，该聚酯面料具备较高弹性开度与弹性恢复度，采用该热固化定位角端5设计，其满足顺畅脱模需求，此类高弹性开度与弹性恢复度的聚酯面料属于现有技术，在此不对其成分及材料特性进行赘述。
在一个具体实施例中，枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构6。
具体地说明，目前存在较多仿生理功能的枕芯，即具备颈部支撑、按摩凸点等设计的枕芯，针对此类枕芯，枕套采用生理仿形凹凸配合结构6设计，满足与枕芯仿形内置配合需求，其不会影响到枕芯原功能，同时枕芯内置也更稳定可靠，定位更精确。
如图3所示，为成型本发明一体式模压枕套的模压成型设备，其包括具备模型腔槽10的枕套模座20及具备与枕套模座相对位移的用于与模型腔槽相配合的热定型枕芯模具30，热定型枕芯模具上设有用于与窗位相匹配的枕芯模具连接体40。
枕套模座20上设有用于枕套底层成型的底层平推模组50。
底层平推模组与热定型枕芯模具之间设有用于装载聚酯面料的聚酯面料上料机构60。
具体地实现过程及原理说明：
首先将聚酯面料夹持在聚酯面料上料机构60上，热定型枕芯模具30下压使得聚酯面料拉伸并压接入枕套模座20的模型腔槽10内。
当热定型枕芯模具30压接到位后，底层平推模组合模使得外周的聚酯面料紧绷翻折，与枕芯模具连接体40配合，从而形成具备窗位的枕套底层2。
进行一定时间的热定型，当热定型完成后，进行底层平推模组、热定型枕芯模具30、聚酯面料上料机构60的依次复位，此时成型的模压产品如图4所示，将其脱离该热定型枕芯模具30后进行修裁即可得到一体式模压枕套。
在一个具体实施例中，底层平推模组包括两个具备水平向相对开合位移的平推模块。
具体地说明，该聚酯面料在翻边时为绷紧状态，因此采用两个平推模块即可满足枕套底层2的平整性需求，当然，也可以采用四个径向配合的平推模块，仅需要满足与枕芯模具连接体40相配合形成翻边后平展状态的枕套底层2的机构设计均在本案的保护范围之内。
在一个具体实施例中，聚酯面料上料机构60包括固定底托料框61和具备朝向固定底托料框位移的夹合锁固料框62。
即聚酯面料夹合在固定底托料框61和夹合锁固料框62，在热定型枕芯模具30及底层平推模组50作业过程中，其保持对聚酯面料的外周紧绷状态即可。
需要说明的是，本实施例可以优化，其存在一个用于对聚酯面料进行供给的聚酯面料供给线，该聚酯面料供给线经过固定底托料框61和夹合锁固料框62之间的夹缝，如此满足持续化供料需求，使得生产效率得到较大提升。
当然，采用此设计时，该需要在聚酯面料上料机构60内设计一个针对成型产品切割脱料的设计，可以为针对窗位的环切工位，也可以是针对翻边尾料的切割工位。
在一个具体实施例中，枕套顶层和/或枕套底层具备热固化定位角端，热定型枕芯模具上设有与热固化定位角端相对应设置的角端热固部31。枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构，热定型枕芯模具上设有用于生理仿形凹凸配合结构成型的凹凸模型部。
具体地说明，凹凸模型部即用于与枕芯相仿形即可，而角端热固部31采用与其它部分温度相差异的设计，满足热固化定位角端存在一定地热板结硬度增加需求，通过不同加热温度对聚酯面料进行定型乃至硬度变化的原理属于现有技术，在此不对其进行赘述，仅需要根据聚酯面料特性进行需求温度设定即可。
通过以上描述可以发现，采用聚酯面料一体模压成型的枕套设计，极大地简化了枕套生 产工艺，满足对枕芯内置稳定性需求，具备透气性好、接触舒适等特点。满足枕芯内置角端限位与仿形配合需求，不会影响枕芯功能，同时枕芯内置位置精确可靠。通过模压成型设备满足枕套一次模压成型需求，易于流水化生产，产品成型统一度较高，极大地降低了人力成本，同时产品合格率得到较大提升。
术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备/装置不仅包括那些要素，而且还包括没有明确列出的其它要素，或者还包括这些过程、方法、物品或者设备/装置所固有的要素。
至此，已经结合附图所示的优选实施方式描述了本发明的技术方案，但是，本领域技术人员容易理解的是，本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下，本领域技术人员可以对相关技术特征作出等同的更改或替换，这些更改或替换之后的技术方案都将落入本发明的保护范围之内。

Claims (9)

  1. 一体式模压枕套，包括枕套顶层、枕套底层、设置在所述枕套顶层和所述枕套底层之间的枕套外周壁，所述枕套底层上设有用于搭载枕芯的窗位，其特征在于：
    所述枕套顶层、所述枕套底层、所述枕套外周壁由聚酯面料一体模压成型。
  2. 根据权利要求1所述一体式模压枕套，其特征在于：
    所述窗位为设置在所述枕套底层上的线性开缝。
  3. 根据权利要求1所述一体式模压枕套，其特征在于：
    所述枕套顶层和/或所述枕套底层具备热固化定位角端。
  4. 根据权利要求1所述一体式模压枕套，其特征在于：
    所述枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构。
  5. 基于权利要求1～4任意一项所述一体式模压枕套的模压成型设备，其特征在于：
    包括具备模型腔槽的枕套模座及具备与所述枕套模座相对位移的用于与所述模型腔槽相配合的热定型枕芯模具，所述热定型枕芯模具上设有用于与所述窗位相匹配的枕芯模具连接体，
    所述枕套模座上设有用于所述枕套底层成型的底层平推模组，
    所述底层平推模组与所述热定型枕芯模具之间设有用于装载聚酯面料的聚酯面料上料机构。
  6. 根据权利要求5所述一体式模压枕套及模压成型设备，其特征在于：
    所述底层平推模组包括两个具备水平向相对开合位移的平推模块。
  7. 根据权利要求5所述一体式模压枕套及模压成型设备，其特征在于：
    所述聚酯面料上料机构包括固定底托料框和具备朝向所述固定底托料框位移的夹合锁固料框。
  8. 根据权利要求5所述一体式模压枕套及模压成型设备，其特征在于：
    所述枕套顶层和/或所述枕套底层具备热固化定位角端，
    所述热定型枕芯模具上设有与所述热固化定位角端相对应设置的角端热固部。
  9. 根据权利要求5所述一体式模压枕套及模压成型设备，其特征在于：
    所述枕套顶层上设有与枕芯相配合的生理仿形凹凸配合结构，
    所述热定型枕芯模具上设有用于所述生理仿形凹凸配合结构成型的凹凸模型部。
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