WO2024055452A1 - Intelligent support platform for steel pipe grooving machine - Google Patents

Intelligent support platform for steel pipe grooving machine Download PDF

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WO2024055452A1
WO2024055452A1 PCT/CN2022/138550 CN2022138550W WO2024055452A1 WO 2024055452 A1 WO2024055452 A1 WO 2024055452A1 CN 2022138550 W CN2022138550 W CN 2022138550W WO 2024055452 A1 WO2024055452 A1 WO 2024055452A1
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steel pipe
platform
support
wheel
roller
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PCT/CN2022/138550
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French (fr)
Chinese (zh)
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陈卫东
李传军
姬长宝
张伟庆
黄永红
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玫德集团有限公司
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Publication of WO2024055452A1 publication Critical patent/WO2024055452A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D15/00Corrugating tubes
    • B21D15/04Corrugating tubes transversely, e.g. helically
    • B21D15/06Corrugating tubes transversely, e.g. helically annularly

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

An intelligent support platform for a steel pipe grooving machine, comprising a steel pipe support platform, a shared rack base (6), a shared rack (12), and an intelligent control system. The steel pipe support platform comprises a platform frame (1), a platform base frame mechanism (2), a steel pipe support wheel transverse moving mechanism (3), steel pipe support wheels (4), a steel pipe support wheel platform lifting/lowering mechanism (5), a steel pipe roller mechanism (8), and platform frame sliding rails (9). The steel pipe grooving machine and the steel pipe support platform are both arranged on the shared rack base. Under the control of the intelligent control system, the platform base frame mechanism, the steel pipe support wheel transverse moving mechanism, the steel pipe support wheels, the steel pipe support wheel platform lifting/lowering mechanism, and the steel pipe roller mechanism work in concert to achieve press grooving operation on a port of a steel pipe. The support platform can achieve not only whole coordinated operation on the steel pipe support platform and the steel pipe grooving machine, but also high-precision press grooving operation on steel pipes having different diameters.

Description

一种钢管沟槽机的智能支撑平台An intelligent support platform for steel pipe trenching machines
相关申请的横向引用Cross-references to related applications
本公开是以申请号为202222454684.5,申请日为2022年9月16日的中国申请为基础,并主张其优先权,该中国申请的公开内容在此作为整体引入本公开中。This disclosure is based on the Chinese application with application number 202222454684.5 and the filing date is September 16, 2022, and claims its priority. The disclosure content of the Chinese application is hereby incorporated into this disclosure as a whole.
技术领域Technical field
本公开涉及钢管沟槽机设备领域,尤其涉及一种钢管沟槽机的智能支撑平台。The present disclosure relates to the field of steel pipe trenching machine equipment, and in particular to an intelligent support platform for the steel pipe trenching machine.
背景技术Background technique
钢管端口加工机械,尤其钢管端口滚槽的加工机械,目前使用的通常具有如下结构:一组滚压凸辊轮组经动力设备牵引至凹槽轮旋转,凸辊轮相对凹槽轮上的钢管外壁下压,滚压出钢管端口的沟槽,整套动力加工机械是装配在一个机架上的,工作时机架平放在地面上,再配置一个放置在同一地坪面的钢管支撑架,从而对钢管进行端口滚槽作业。Steel pipe port processing machinery, especially steel pipe port rolling groove processing machinery, is currently in use and usually has the following structure: a set of rolling cam rollers is pulled by a power device to the grooved wheel for rotation, and the cam roller wheels rotate relative to the steel pipe on the grooved wheel. The outer wall is pressed down and the groove of the steel pipe port is rolled out. The entire set of power processing machinery is assembled on a frame. The frame is placed flat on the ground during operation, and a steel pipe support frame is placed on the same floor. Thus, the port rolling groove operation is carried out on the steel pipe.
现有的钢管端口滚槽加工机械的钢管支撑架只是一个简单的钢管托辊架,没有固定的位置,这种加工方式的随机性很大,加工工人和技术人员很难把控钢管端口的加工精度。The steel pipe support frame of the existing steel pipe port rolling grooving processing machine is just a simple steel pipe roller frame with no fixed position. This processing method is very random, and it is difficult for processing workers and technicians to control the processing of the steel pipe port. Accuracy.
并且,由于钢管端口滚槽作业的动力机械部分与支撑钢管的支架是分体的,因此在加工过程中不能保证进行压槽作业的管端口稳定地保持于管支架的指定位置。此外,由于支架不稳定会任意移动摆动,加之管端口斜度超差及人工操作技术差异造成的影响,最终成型的钢 管压槽端口尺寸外形千差万别,最终导致管道泄漏。Moreover, since the power mechanical part of the steel pipe port rolling grooving operation is separate from the bracket supporting the steel pipe, it cannot be guaranteed that the pipe port undergoing the grooving operation can be stably maintained at the designated position of the pipe bracket during the processing. In addition, because the bracket is unstable and can move and swing arbitrarily, coupled with the influence of the extreme inclination of the pipe port and differences in manual operation techniques, the final size and shape of the steel pipe pressure groove port vary greatly, eventually leading to pipeline leakage.
目前,虽然有一些专利文献记载了一些改进措施和方法,但是由于整机缺少自动智能识别控制系统、整体测量调校加工机械系统、整体作业稳定系统、对管端口的斜口、椭圆度、局部变形的辅助加工机械系统,以及缺乏标准的使用方法和工艺流程,仅凭操作经验加工,而不是通过加工设备的技术性能提高钢管压槽作业的精度和效率,故仍具有较大缺陷。另外,目前的钢管端口滚槽加工机械只能限于小口径管子滚槽加工,不能满足中、大口径的钢管端口滚槽作业。At present, although there are some patent documents recording some improvement measures and methods, the whole machine lacks an automatic intelligent identification control system, an overall measurement and adjustment processing machinery system, an overall operation stability system, the bevel of the pipe port, ovality, partial The deformed auxiliary processing machinery system, as well as the lack of standard usage methods and process flows, only rely on operating experience for processing, rather than improving the accuracy and efficiency of the steel pipe grooving operation through the technical performance of the processing equipment, so it still has major flaws. In addition, the current steel pipe end rolling grooving processing machinery can only be limited to small diameter pipe rolling processing, and cannot meet the requirements of medium and large diameter steel pipe end rolling operations.
公开内容public content
针对目前钢管端口滚槽加工机械及其作业工艺方法上的缺陷,包括不能同时用于不同口径钢管端口滚槽作业的问题,本公开提供了一种钢管沟槽机的智能支撑平台,不仅能满足大、中口径钢管的端口压槽,也能满足小口径钢管的压槽作业要求。本公开的智能支撑平台是具有智能控制的多维度运动平台,可以在任意时间向任意方向维度运动作业,是沟槽加工作业的中心平台,是一个支持沟槽作业自动化工艺流程的综合性功能平台。本公开的智能支撑平台集成有感知测量系统以及与智能控制系统配套的且支持钢管作业动力、运动的多种机构、多种系统。In view of the shortcomings in the current steel pipe port rolling grooving processing machinery and its operating process methods, including the problem that it cannot be used for steel pipe port rolling grooving operations of different diameters at the same time, the present disclosure provides an intelligent support platform for the steel pipe grooving machine, which can not only meet the requirements of The port grooving of large and medium diameter steel pipes can also meet the requirements of grooving operations for small diameter steel pipes. The intelligent support platform of the present disclosure is a multi-dimensional motion platform with intelligent control, which can move in any direction and dimension at any time. It is the central platform for trench processing operations and a comprehensive functional platform that supports the automated process flow of trench operations. . The intelligent support platform of the present disclosure integrates a sensing measurement system and various mechanisms and systems that are matched with the intelligent control system and support the power and movement of steel pipe operations.
本公开提供了一种钢管沟槽机的智能支撑平台,包括钢管支撑平台、共用机架底座、共用机架以及智能控制系统,智能控制系统根据钢管加工作业需求对钢管支撑平台进行智能控制;钢管沟槽机和钢管支撑平台均设置于共用机架底座上,共用机架对称地设置于共用机架 底座的左右两侧。The present disclosure provides an intelligent support platform for a steel pipe trenching machine, which includes a steel pipe support platform, a common frame base, a common frame, and an intelligent control system. The intelligent control system intelligently controls the steel pipe support platform according to the needs of steel pipe processing operations; steel pipe The trenching machine and the steel pipe support platform are both arranged on a common frame base, and the common frame is symmetrically arranged on the left and right sides of the common frame base.
在一种可能的设计中,钢管支撑平台包括平台架、平台底座架机构、钢管支撑轮横向运动机构、钢管支撑轮、钢管支撑轮平台升降机构、钢管托辊机构及平台架滑动轨;两条纵向平行的平台架滑动轨对称地设置于共用机架底座上,平台底座架机构与平台架滑动轨滑动连接,平台架、钢管支撑轮平台升降机构和钢管托辊机构均设置于所述平台底座架机构上。In one possible design, the steel pipe support platform includes a platform frame, a platform base frame mechanism, a steel pipe support wheel lateral movement mechanism, a steel pipe support wheel, a steel pipe support wheel platform lifting mechanism, a steel pipe roller mechanism and a platform frame sliding rail; two The longitudinally parallel platform frame sliding rails are symmetrically arranged on the common frame base. The platform base frame mechanism is slidingly connected to the platform frame sliding rails. The platform frame, steel tube support wheel platform lifting mechanism and steel tube roller mechanism are all arranged on the platform base. On the frame.
在一种可能的设计中,平台底座架机构包括平台底座架、平台底座架纵向运动机构、平台底座架纵向运动动力机构及钢轮,钢轮滑动连接于平台架滑动轨上,钢轮通过平台底座架纵向运动机构连接于平台底座架底部,平台底座架纵向运动动力机构与平台底座架纵向运动机构相连。In a possible design, the platform base frame mechanism includes a platform base frame, a longitudinal motion mechanism of the platform base frame, a longitudinal motion power mechanism of the platform base frame, and a steel wheel. The steel wheel is slidingly connected to the sliding rail of the platform frame, and the steel wheel passes through the platform. The longitudinal motion mechanism of the base frame is connected to the bottom of the platform base frame, and the longitudinal motion power mechanism of the platform base frame is connected to the longitudinal motion mechanism of the platform base frame.
在一种可能的设计中,钢管支撑轮平台升降机构设置在平台底座架的左右两侧,钢管支撑轮平台升降机构包括钢管支撑轮平台升降机构动力源和升降垂直导轨,钢管支撑轮平台的左右两侧与对应的升降垂直导轨滑动连接。In one possible design, the lifting mechanism of the steel tube support wheel platform is arranged on the left and right sides of the platform base frame. The steel tube support wheel platform lifting mechanism includes the power source of the steel tube support wheel platform lifting mechanism and the lifting vertical guide rail. The left and right sides of the steel tube support wheel platform Both sides are slidingly connected with corresponding lifting vertical guide rails.
在一种可能的设计中,钢管支撑轮平台上设置有钢管支撑轮横向运动机构,钢管支撑轮横向运动机构包括钢管支撑轮滑动轨、轮架支座、轮架、轮架支座移动动力机构和传动机构;在钢管支撑轮平台上左右对称设置有两个钢管支撑轮,至少一个所述钢管支撑轮和所述钢管支撑轮动力机构相连,钢管支撑轮滑动轨固定连接于钢管支撑轮平台上,轮架支座在钢管支撑轮滑动轨上滑动连接,轮架支座上设置有 轮架,钢管支撑轮设置于轮架上。In a possible design, a steel pipe support wheel lateral movement mechanism is provided on the steel pipe support wheel platform. The steel pipe support wheel lateral movement mechanism includes a steel pipe support wheel sliding rail, a wheel frame support, a wheel frame, and a wheel frame support moving power mechanism. and a transmission mechanism; two steel pipe support wheels are arranged symmetrically on the steel pipe support wheel platform, at least one of the steel pipe support wheels is connected to the steel pipe support wheel power mechanism, and the steel pipe support wheel sliding rail is fixedly connected to the steel pipe support wheel platform. , the wheel frame support is slidingly connected on the steel pipe support wheel sliding rail, the wheel frame support is provided with a wheel frame, and the steel pipe support wheel is arranged on the wheel frame.
在一种可能的设计中,钢管支撑轮是一种具有多材料、多圆周层复合结构的驼掌复合轮,轮外层为外部设置有柔软弹性胶的复合胶层,轮中间层为硬度大于邵尔硬度90度的复合塑胶层,距离轮轴中心的轮内层为钢制层。In one possible design, the steel pipe support wheel is a camel palm composite wheel with a multi-material, multi-circumferential layer composite structure. The outer layer of the wheel is a composite rubber layer with soft elastic glue on the outside, and the middle layer of the wheel is a hardness greater than The composite plastic layer with Shore hardness of 90 degrees, and the inner layer of the wheel from the center of the wheel axle is made of steel.
在一种可能的设计中,钢管托辊机构包括托辊支架平台升降机构动力系统、托辊支架平台、托辊支架平台升降机构、托辊支架平台底座、托辊转动机构及托辊,托辊支架平台底座设置于平台底座架上,托辊支架平台底座的左右两侧对称设置有托辊支架平台升降机构,托辊支架平台的左右两侧对应的与左右两个托辊支架平台升降机构连接,托辊通过托辊支架设置于所述托辊支架平台的中心位置处,托辊转动机构驱动托辊旋转,托辊转动机构受控于智能控制系统。In one possible design, the steel pipe roller mechanism includes the power system of the roller support platform lifting mechanism, the roller support platform, the roller support platform lifting mechanism, the roller support platform base, the roller rotation mechanism and the roller, the roller The support platform base is set on the platform base frame. The left and right sides of the roller support platform base are symmetrically provided with roller support platform lifting mechanisms. The left and right sides of the roller support platform are connected to the left and right two left and right roller support platform lifting mechanisms. , the idler is set at the center of the idler bracket platform through the idler bracket, and the idler rotation mechanism drives the idler to rotate, and the idler rotation mechanism is controlled by the intelligent control system.
在一种可能的设计中,钢管支撑平台还包括钢管进出机架机构,钢管进出机架机构包括钢管进出管升降机构和进出管移动牵引机构。In a possible design, the steel pipe support platform also includes a steel pipe entry and exit frame mechanism, and the steel pipe entry and exit frame mechanism includes a steel pipe entry and exit pipe lifting mechanism and a steel pipe entry and exit pipe moving and traction mechanism.
在一种可能的设计中,智能支撑平台还包括有用于替代钢管托辊机构的双托辊机构,双托辊机构包括360°旋转机构、双托辊机构升降机构、管进退机构、双托辊、同步机构、双辊支架平台以及双辊支架;双托辊机构升降机构固定安装于平台底座架机构上,双辊支架平台固定连接于双托辊机构升降机构上,双辊支架平台上固定有管进退机构和双辊支架,双托辊包括两个相邻设置的托辊,双辊支架包括在钢管长度方向上平行对称设置的两个安装托辊的辊支架,双托辊具有共用的垂直升降立柱,升降立柱设置有水平面可任意角度旋转的360° 旋转机构,管进退机构与双托辊中的一个托辊连接,两个托辊之间通过同步机构连接。In one possible design, the intelligent support platform also includes a double roller mechanism used to replace the steel pipe roller mechanism. The double roller mechanism includes a 360° rotation mechanism, a double roller mechanism lifting mechanism, a pipe advance and retreat mechanism, and a double roller mechanism. , synchronization mechanism, double-roller support platform and double-roller support; the double-roller mechanism lifting mechanism is fixedly installed on the platform base frame mechanism, the double-roller support platform is fixedly connected to the double-roller mechanism lifting mechanism, and the double-roller support platform is fixed with The pipe advance and retreat mechanism and the double roller bracket, the double roller includes two adjacent rollers, the double roller bracket includes two roller brackets for installing the rollers that are parallel and symmetrical in the length direction of the steel pipe, the double rollers have a common vertical The lifting column is equipped with a 360° rotation mechanism that can rotate the horizontal plane at any angle. The pipe advance and retreat mechanism is connected to one of the double rollers, and the two rollers are connected through a synchronization mechanism.
在一种可能的设计中,共用机架底座对应平台架滑动轨的内部设置有共用机架底座支撑梁。In one possible design, a common rack base support beam is provided inside the sliding rail of the platform frame corresponding to the common rack base.
在一种可能的设计中,智能支撑平台还包括与智能控制系统配套的感知测量系统传感器、数据运算系统及操作控制系统,感知测量系统传感器与智能控制系统由智能算法控制实现,平台架滑动轨上安装有至少一台所述钢管支撑平台,智能控制系统对至少一台钢管支撑平台进行独立控制或同时控制。In a possible design, the intelligent support platform also includes perceptual measurement system sensors, data computing systems and operation control systems that are matched with the intelligent control system. The perceptual measurement system sensors and the intelligent control system are controlled by intelligent algorithms. The platform frame slide rails At least one of the steel pipe support platforms is installed on the machine, and the intelligent control system controls at least one of the steel pipe support platforms independently or simultaneously.
本公开的有益效果包括但不限于:The beneficial effects of this disclosure include but are not limited to:
(1)本公开的钢管支撑轮横向运动机构和钢管支撑轮配合工作,不仅能实现钢管在钢管支撑平台上任意方向维度的移动,还能实现对不同尺寸的钢管进行沟槽作业。(1) The lateral movement mechanism of the steel pipe support wheel of the present disclosure and the steel pipe support wheel work together to not only realize the movement of the steel pipe in any direction and dimension on the steel pipe support platform, but also to realize the trenching operation of steel pipes of different sizes.
(2)本公开将离散的沟槽加工机械和钢管支撑架结构集成为一个完整的精密机床机械,并配备有智能控制系统,属于一个智能且高度集成的机械,不仅能满足钢管的支撑,也能满足钢管在任何时间段、各方位360°的空间运动、旋转等作业需求;在智能控制系统控制下钢管沟槽机能按产品的技术参数需求作业智能作业,本公开的智能支撑平台能实现钢管的自动准确定位、找中,保证沟槽作业时的管端口稳定地保持于管支架的指定位置,提高了沟槽作业精度。(2) This disclosure integrates discrete groove processing machinery and steel pipe support frame structures into a complete precision machine tool and is equipped with an intelligent control system. It is an intelligent and highly integrated machine that can not only support steel pipes, but also It can meet the operational requirements of 360° spatial movement and rotation of steel pipes in any time period and in all directions; under the control of the intelligent control system, the steel pipe groove machine can operate intelligently according to the technical parameter requirements of the product. The disclosed intelligent support platform can realize steel pipe The automatic and accurate positioning and centering ensure that the pipe port is stably maintained at the designated position of the pipe bracket during trenching operations, improving the accuracy of trenching operations.
(3)本公开的智能支撑平台实现了对钢管的重量支撑的同时,也避免了钢管支撑平台上钢管在旋转时产生的震动、跳动、窜动、滑 动等不稳定因素,提高了沟槽作业精度。(3) The intelligent support platform of the present disclosure not only supports the weight of the steel pipe, but also avoids unstable factors such as vibration, beating, movement, and sliding caused by the rotation of the steel pipe on the steel pipe support platform, thereby improving the efficiency of trenching operations. Accuracy.
(4)本公开的智能钢管支撑平台是一个综合性多功能平台,有多种配置方式,如设置有双托辊机构,同时设置有多台钢管支撑平台等,以适用不同的钢管加工作业场景需求。(4) The intelligent steel pipe support platform of the present disclosure is a comprehensive multi-functional platform with multiple configuration methods, such as a double roller mechanism and multiple steel pipe support platforms at the same time, so as to be suitable for different steel pipe processing operation scenarios. need.
附图说明Description of drawings
图1为本公开实施例提供的智能支撑平台的主视图;Figure 1 is a front view of an intelligent support platform provided by an embodiment of the present disclosure;
图2为本公开实施例提供的智能支撑平台的俯视图;Figure 2 is a top view of an intelligent support platform provided by an embodiment of the present disclosure;
图3为本公开实施例提供的智能支撑平台的侧视图;Figure 3 is a side view of the intelligent support platform provided by an embodiment of the present disclosure;
图4为本公开实施例提供的具有双托辊的智能支撑平台的主视图;Figure 4 is a front view of an intelligent support platform with double rollers provided by an embodiment of the present disclosure;
图5为本公开实施例提供的具有双托辊的智能支撑平台的俯视图;Figure 5 is a top view of an intelligent support platform with double rollers provided by an embodiment of the present disclosure;
图6为本公开实施例提供的具有双托辊的智能支撑平台的侧视图。Figure 6 is a side view of an intelligent support platform with double rollers provided by an embodiment of the present disclosure.
其中:1、平台架;2、平台底座架机构;2a、平台底座架纵向运动机构;2b、平台底座架纵向运动动力机构;2c、钢轮或者滑块;3、钢管支撑轮横向运动机构;3a、钢管支撑轮滑动轨;3b、轮架支座;3c、轮架;3d、轮架支座移动动力机构;3e、传动机构;4、钢管支撑轮;4a、钢管支撑轮旋转动力机构;5、钢管支撑轮平台升降机构;5a、钢管支撑轮平台升降机构动力源;5b、升降垂直导轨;6、共用机架底座;7、共用机架底座支撑梁;8、钢管托辊机构;8a、托辊支架平台升降机构动力系统;8b、托辊支架平台;8c、托辊支架平台升降 机构;8d、托辊支架平台底座;8e、托辊转动机构;8f、托辊;9、平台架滑动轨;10、钢管进出机架机构;10a、钢管进出管升降机构;10b、进出管移动牵引机构;11、双托辊机构;11a、360°旋转机构;11b、双托辊机构升降机构;11c、管进退机构;11d、双托辊;11e、同步机构;11f、双辊支架平台;11g、双辊支架;12、共用机架;13、感知测量系统传感器。Among them: 1. Platform frame; 2. Platform base frame mechanism; 2a. Platform base frame longitudinal movement mechanism; 2b. Platform base frame longitudinal movement power mechanism; 2c. Steel wheel or slider; 3. Steel tube support wheel transverse movement mechanism; 3a, steel pipe support wheel sliding rail; 3b, wheel frame support; 3c, wheel frame; 3d, wheel frame support moving power mechanism; 3e, transmission mechanism; 4, steel pipe support wheel; 4a, steel pipe support wheel rotation power mechanism; 5. Steel pipe support wheel platform lifting mechanism; 5a. Steel pipe support wheel platform lifting mechanism power source; 5b. Lifting vertical guide rail; 6. Shared frame base; 7. Shared frame base support beam; 8. Steel pipe roller mechanism; 8a , roller support platform lifting mechanism power system; 8b, roller support platform; 8c, roller support platform lifting mechanism; 8d, roller support platform base; 8e, roller rotation mechanism; 8f, roller; 9, platform frame Sliding rail; 10. Steel pipe in and out frame mechanism; 10a, steel pipe in and out pipe lifting mechanism; 10b, in and out pipe moving traction mechanism; 11. Double roller mechanism; 11a, 360° rotation mechanism; 11b, double roller mechanism lifting mechanism; 11c. Pipe advance and retreat mechanism; 11d. Double rollers; 11e. Synchronous mechanism; 11f. Double roller support platform; 11g. Double roller support; 12. Shared frame; 13. Perception measurement system sensor.
具体实施方式Detailed ways
本公开提到的智能支撑平台是钢管沟槽机的一个重要组成部分,属于钢管沟槽机进行加工作业的重要作业中心平台,在智能控制系统的控制下可以在任意时间朝向任意方向维度运动以进行加工作业,所述智能支撑平台集成有感知测量系统传感器以及与智能控制系统配套的且支持钢管作业运动的多种机构,是一个支持沟槽作业自动化工艺流程的综合性功能平台。The intelligent support platform mentioned in this disclosure is an important component of the steel pipe trenching machine. It is an important operation center platform for the steel pipe trenching machine to perform processing operations. Under the control of the intelligent control system, it can move in any direction and dimension at any time. To carry out processing operations, the intelligent support platform integrates sensing measurement system sensors and various mechanisms that are matched with the intelligent control system and support the movement of steel pipe operations. It is a comprehensive functional platform that supports the automated process flow of trench operations.
实施例一 Embodiment 1
如图1-3所示,本公开提供的一种钢管沟槽机的智能支撑平台包括:钢管支撑平台、共用机架底座6、共用机架12以及智能控制系统,钢管支撑平台包括平台架1、平台底座架机构2、钢管支撑轮横向运动机构3、钢管支撑轮4、钢管支撑轮平台升降机构5、钢管托管机构8、平台架滑动轨9及钢管进出机架机构10。所述共用机架12和所述共用机架底座6是钢管沟槽机和所述钢管支撑平台的公用机架,所述共用机架12和所述共用机架底座6的使用提高了所述钢管支撑平台和钢管沟槽机在工作时的稳定性,所述共用机架12对称地 设置于所述共用机架底座6的左右两侧,两条纵向平行的所述平台架滑动轨9对称地设置于所述共用机架底座6上。As shown in Figures 1-3, the intelligent support platform of a steel pipe trenching machine provided by the present disclosure includes: a steel pipe support platform, a common frame base 6, a common frame 12 and an intelligent control system. The steel pipe support platform includes a platform frame 1 , platform base frame mechanism 2, steel pipe support wheel lateral movement mechanism 3, steel pipe support wheel 4, steel pipe support wheel platform lifting mechanism 5, steel pipe hosting mechanism 8, platform frame sliding rail 9 and steel pipe entry and exit frame mechanism 10. The common frame 12 and the common frame base 6 are common frames for the steel pipe trenching machine and the steel pipe support platform. The use of the common frame 12 and the common frame base 6 improves the To ensure the stability of the steel pipe support platform and the steel pipe trenching machine during operation, the common frame 12 is symmetrically arranged on the left and right sides of the common frame base 6, and the two longitudinally parallel sliding rails 9 of the platform frame are symmetrical Ground is arranged on the said common rack base 6.
所述平台底座架机构2包括平台底座架、平台底座架纵向运动机构2a、平台底座架纵向运动动力机构2b及钢轮或者滑块2c,所述钢轮或者滑块2c滑动连接于所述平台架滑动轨9上,所述钢轮或者滑块2c通过所述平台底座架纵向运动机构2a连接于所述平台底座架底部,在所述智能控制系统的控制下,所述平台底座架纵向运动动力机构2b为所述平台底座架纵向运动机构2a提供动力,进而驱动所述钢轮或者滑块2c转动,以此实现所述平台底座架机构2在钢管长度方向上的滑动,进而调整所述平台底座架机构在2智能支撑平台上的位置。所述共用机架底座6对应所述平台架滑动轨9的内部设置有共用机架底座支撑梁7,所述共用机架底座支撑梁7用以增强所述支撑平台架滑动轨9的稳定性。The platform base frame mechanism 2 includes a platform base frame, a platform base frame longitudinal movement mechanism 2a, a platform base frame longitudinal movement power mechanism 2b and a steel wheel or slider 2c. The steel wheel or slider 2c is slidingly connected to the platform. On the sliding rail 9 of the frame, the steel wheel or slider 2c is connected to the bottom of the platform base frame through the longitudinal movement mechanism 2a of the platform base frame. Under the control of the intelligent control system, the platform base frame moves longitudinally. The power mechanism 2b provides power for the longitudinal movement mechanism 2a of the platform base frame, thereby driving the steel wheel or slider 2c to rotate, thereby realizing the sliding of the platform base frame mechanism 2 in the length direction of the steel pipe, thereby adjusting the The position of the platform base frame mechanism on the 2 intelligent support platforms. The common frame base 6 is provided with a common frame base support beam 7 corresponding to the inside of the platform frame sliding rail 9. The common frame base support beam 7 is used to enhance the stability of the platform frame sliding rail 9. .
所述平台底座架的左右两侧均设置有所述平台架1和所述钢管支撑轮平台升降机构5,所述平台架1对所述钢管支撑轮平台升降机构5其固定支撑作用。其中,所述钢管支撑轮平台升降机构5包括钢管支撑轮平台升降机构动力源5a和升降垂直导轨5b,所述钢管支撑轮平台的左右两侧与对应的所述升降垂直导轨5b滑动连接。钢管支撑轮平台上左右对称设置有两组所述钢管支撑轮横向运动机构3,所述钢管支撑轮横向运动机构3包括钢管支撑轮滑动轨3a、轮架支座3b、轮架3c、轮架支座移动动力机构3d和传动机构3e;在钢管支撑轮平台上左右对称设置有两个钢管支撑轮4,至少一个钢管支撑轮4 与钢管支撑轮旋转动力机构4a相连,所述钢管支撑轮滑动轨3a固定连接于所述钢管支撑轮平台上,所述轮架支座3b与所述钢管支撑轮滑动轨3a滑动连接,所述轮架支座3b上设置有所述轮架3c,钢管支撑轮设置于所述轮架3c上,所述智能钢管支撑平台装置在进行加工作业时,钢管外壁夹设于两个钢管支撑轮之间,左右两个钢管支撑轮相配合对钢管进行支撑和定位,所述钢管支撑轮旋转动力机构4a在智能控制系统的控制下驱动钢管支撑轮转动进而实现钢管的360°圆周旋转,且所述轮架支座移动动力机构3d在所述智能控制系统的控制下驱动所述传动机构3e带动所述轮架支座3b在所述钢管支撑轮滑动轨3a上滑动。由此,不仅能实现钢管在钢管支撑平台上的左右移动以调整钢管的中心位置,进而使钢管圆周中心与沟槽作业机的压槽成型轮中心重合,还能对不同直径尺寸的钢管进行夹持固定,方便对不同直径尺寸的钢管进行加工作业。The platform frame 1 and the steel pipe support wheel platform lifting mechanism 5 are provided on both left and right sides of the platform base frame. The platform frame 1 plays a fixed supporting role for the steel pipe support wheel platform lifting mechanism 5 . Among them, the steel pipe support wheel platform lifting mechanism 5 includes a steel pipe support wheel platform lifting mechanism power source 5a and a lifting vertical guide rail 5b. The left and right sides of the steel pipe support wheel platform are slidingly connected to the corresponding lifting vertical guide rails 5b. Two sets of the steel pipe support wheel transverse motion mechanism 3 are symmetrically arranged on the steel pipe support wheel platform. The steel pipe support wheel transverse motion mechanism 3 includes a steel pipe support wheel sliding rail 3a, a wheel frame support 3b, a wheel frame 3c, and a wheel frame. The support moving power mechanism 3d and the transmission mechanism 3e; two steel pipe support wheels 4 are symmetrically arranged on the steel pipe support wheel platform, at least one steel pipe support wheel 4 is connected to the steel pipe support wheel rotation power mechanism 4a, and the steel pipe support wheel slides The rail 3a is fixedly connected to the steel pipe support wheel platform, the wheel frame support 3b is slidingly connected to the steel pipe support wheel sliding rail 3a, the wheel frame support 3b is provided with the wheel frame 3c, and the steel pipe support The wheel is arranged on the wheel frame 3c. When the intelligent steel pipe support platform device is performing processing operations, the outer wall of the steel pipe is sandwiched between the two steel pipe support wheels, and the two left and right steel pipe support wheels cooperate to support and position the steel pipe. , the steel pipe support wheel rotation power mechanism 4a drives the steel pipe support wheel to rotate under the control of the intelligent control system to achieve 360° circular rotation of the steel pipe, and the wheel frame support moving power mechanism 3d is under the control of the intelligent control system The transmission mechanism 3e is driven downward to drive the wheel frame support 3b to slide on the steel pipe support wheel sliding rail 3a. As a result, not only can the steel pipe move left and right on the steel pipe support platform to adjust the center position of the steel pipe, so that the circumferential center of the steel pipe coincides with the center of the groove forming wheel of the trenching machine, but also steel pipes of different diameters can be clamped. It is fixed to facilitate the processing of steel pipes of different diameters.
所述平台底座架2上还设置有所述钢管托辊机构8,所述钢管托辊机构8包括托辊支架平台升降机构动力系统8a、托辊支架平台8b、托辊支架平台升降机构8c、托辊支架平台底座8d、托辊转动机构8e及托辊8f;所述托辊支架平台8b与钢管支撑轮平台在钢管的长度方向上相邻设置,所述托辊支架平台底座8d的左右两侧对称设置有所述托辊支架平台升降机构8c,所述托辊支架平台8b的左右两侧分别对应的与左右两个所述托辊支架平台升降机构8c连接,所述托辊8f通过托辊支架设置于所述托辊支架平台8b的中心位置处,钢管放置于所述托辊8f上,所述托辊转动机构8e在智能控制系统的控制下驱 动托辊8f转动,以实现钢管支撑平台上的钢管在钢管长度方向上的移动,进而控制钢管的进退;所述托辊支架平台升降机构动力系统8a在所述智能控制系统的控制下为所述托辊支架平台升降机构8c提供动力,由此驱动与所述托辊支架平台升降机构8c连接的所述托辊支架平台8b在竖直方向上上下移动,进而调整钢管圆周中心的高度。The platform base frame 2 is also provided with the steel pipe roller mechanism 8. The steel pipe roller mechanism 8 includes a roller support platform lifting mechanism power system 8a, a roller support platform 8b, a roller support platform lifting mechanism 8c, The roller support platform base 8d, the roller rotating mechanism 8e and the roller 8f; the roller support platform 8b and the steel pipe support wheel platform are arranged adjacent to each other in the length direction of the steel pipe, and the left and right sides of the roller support platform base 8d The roller support platform lifting mechanism 8c is arranged symmetrically on the side. The left and right sides of the roller support platform 8b are respectively connected to the two left and right roller support platform lifting mechanisms 8c. The roller 8f is passed through the support. The roller bracket is arranged at the center of the roller bracket platform 8b, and the steel pipe is placed on the roller 8f. The roller rotation mechanism 8e drives the roller 8f to rotate under the control of the intelligent control system to achieve steel pipe support. The steel pipe on the platform moves in the length direction of the steel pipe, thereby controlling the advancement and retreat of the steel pipe; the roller support platform lifting mechanism power system 8a provides power for the roller support platform lifting mechanism 8c under the control of the intelligent control system , thereby driving the roller support platform 8b connected to the roller support platform lifting mechanism 8c to move up and down in the vertical direction, thereby adjusting the height of the circumferential center of the steel pipe.
所述平台底座架上还设置有钢管进出机架机构10,所述钢管进出机架机构10设置于所述钢管托辊机构8远离所述钢管支撑轮横向运动机构3的一侧,所述钢管进出机架机构10包括钢管进出管升降机构10a和进出管移动牵引机构10b,以方便钢管进出加工工位。The platform base frame is also provided with a steel pipe entry and exit frame mechanism 10. The steel pipe entry and exit frame mechanism 10 is provided on the side of the steel pipe roller mechanism 8 away from the steel pipe support wheel transverse movement mechanism 3. The steel pipe The entrance and exit frame mechanism 10 includes a steel pipe entrance and exit pipe lifting mechanism 10a and an entrance and exit pipe moving traction mechanism 10b to facilitate the steel pipe entering and exiting the processing station.
所述智能支撑平台装置还包括与所述智能控制系统配套的感知测量系统传感器13,所述感知测量系统传感器13与所述智能控制系统由智能算法控制实现,所述智能控制系统基于所述感知测量系统传感器13采集获得的数据,对钢管支撑平台进行控制。The intelligent support platform device also includes a perception measurement system sensor 13 matched with the intelligent control system. The perception measurement system sensor 13 and the intelligent control system are controlled by an intelligent algorithm. The intelligent control system is based on the perception. The measurement system sensor 13 collects the data and controls the steel pipe support platform.
所述平台底座架机构2、所述钢管支撑轮横向运动机构3、所述钢管支撑轮4、所述支撑平台升降机构5、所述钢管托辊机构8在所述智能控制系统的控制下,所述钢管支撑平台不仅能在所述共用机架底座6上沿钢管长度方向整体前后运动,还能调整钢管的圆周中心高度,进而提高了钢管端口作业的精度。The platform base frame mechanism 2, the steel pipe support wheel transverse movement mechanism 3, the steel pipe support wheel 4, the support platform lifting mechanism 5, and the steel pipe roller mechanism 8 are under the control of the intelligent control system. The steel pipe support platform can not only move forward and backward as a whole along the length direction of the steel pipe on the common frame base 6, but can also adjust the circumferential center height of the steel pipe, thereby improving the accuracy of the steel pipe port operation.
实施例二 Embodiment 2
如图4-6所示,本公开还公开了一种带有双托架机构的钢管支撑平台,除了包括实施例一中的平台架1、平台底座架机构2、钢管支撑轮横向运动机构3、钢管支撑轮4、钢管支撑轮平台升降机构5、平 台架滑动轨9、钢管进出机架机构10及感知测量系统传感器13之外,还包括双托辊机构11。As shown in Figures 4-6, the present disclosure also discloses a steel pipe support platform with a double bracket mechanism, which in addition to the platform frame 1, platform base frame mechanism 2, and steel pipe support wheel transverse movement mechanism 3 in Embodiment 1 In addition to the steel pipe support wheel 4, the steel pipe support wheel platform lifting mechanism 5, the platform frame sliding rail 9, the steel pipe entry and exit frame mechanism 10 and the sensing measurement system sensor 13, it also includes a double roller mechanism 11.
所述双托辊机构11有双托辊结构,具有垂直升降功能。所述双托辊机构11包括360°旋转机构11a、双托辊机构升降机构11b、管进退机构11c、双托辊11d、同步机构11e、双辊支架平台11f以及双辊支架11g。所述双托辊机构升降机构11b固定安装于所述平台底座架上,所述双辊支架平台11f固定连接于所述双托辊机构升降机构11b上,所述双托辊机构升降机构11f上固定有所述管进退机构11c和所述双辊支架11g,所述双托辊11d包括两个相邻设置的托辊,所述双辊支架11g包括在钢管长度方向上平行且彼此对称设置的两个安装托辊的辊支架,所述双托辊11d具有共用的垂直升降立柱,所述垂直升降立柱设置在所述双辊支架11g的两个辊支架之间且与钢管同重心的位置上,升降立柱具有水平面可任意角度旋转的所述360°旋转机构11a,钢管放置于所述双托辊11d上。当钢管一端的沟槽作业完成后,所述360°旋转机构11a在智能控制系统的控制下,托举钢管调头,做另一端的沟槽作业,不再需要其他钢管吊装机具作业设备,方便了沟槽作业。在智能控制系统的控制,所述同步机构11e在所述管进退机构11c的驱动下使所述双托辊11d的两个托辊的同步运动,实现了钢管在钢管支撑平台上的进退,所述双托辊机构升降机构11b驱动所述双辊支架平台11f在垂直方向上上下移动以调整钢管圆周中心的高度。The double roller mechanism 11 has a double roller structure and has a vertical lifting function. The double roller mechanism 11 includes a 360° rotating mechanism 11a, a double roller mechanism lifting mechanism 11b, a pipe advance and retreat mechanism 11c, a double roller 11d, a synchronization mechanism 11e, a double roller support platform 11f and a double roller support 11g. The double roller mechanism lifting mechanism 11b is fixedly installed on the platform base frame, the double roller support platform 11f is fixedly connected to the double roller mechanism lifting mechanism 11b, and the double roller mechanism lifting mechanism 11f The pipe advance and retreat mechanism 11c and the double roller bracket 11g are fixed. The double roller 11d includes two adjacent rollers. The double roller bracket 11g includes parallel and symmetrical rollers arranged in the length direction of the steel pipe. Two roller brackets are installed with rollers. The double rollers 11d have a common vertical lifting column. The vertical lifting column is arranged between the two roller brackets of the double roller bracket 11g and at the same center of gravity as the steel pipe. , the lifting column has the 360° rotation mechanism 11a that can rotate at any angle on the horizontal plane, and the steel pipe is placed on the double rollers 11d. After the trenching operation at one end of the steel pipe is completed, the 360° rotating mechanism 11a, under the control of the intelligent control system, lifts the steel pipe to turn around and perform the trenching operation at the other end. Other steel pipe hoisting equipment is no longer needed, which is convenient. Trench work. Under the control of the intelligent control system, the synchronization mechanism 11e is driven by the pipe advance and retreat mechanism 11c to cause the two rollers of the double roller 11d to move synchronously, thereby realizing the advancement and retreat of the steel pipe on the steel pipe support platform, so The double roller mechanism lifting mechanism 11b drives the double roller support platform 11f to move up and down in the vertical direction to adjust the height of the circumferential center of the steel pipe.
其他实施例Other embodiments
在本公开的其他一些具体实施例中,钢管沟槽机的智能支撑平台具有与实施例一或实施例二相同的基础结构,更进一步地,托辊呈向中心的的双锥结构,两圆锥底面中心点连线与钢管长度方向呈正交状态,双锥结构的交线中心与钢管圆中心及沟槽轮中心在一个沿钢管长度方向延伸的垂直面上。In some other specific embodiments of the present disclosure, the intelligent support platform of the steel pipe trenching machine has the same basic structure as Embodiment 1 or Embodiment 2. Furthermore, the supporting roller has a double-cone structure toward the center, and the two cones The line connecting the center points of the bottom surface is orthogonal to the length direction of the steel pipe. The intersection center of the double cone structure, the circle center of the steel pipe and the center of the grooved wheel are on a vertical plane extending along the length direction of the steel pipe.
或者更进一步地,所述智能支撑平台装置还包括与智能控制系统配套的数据运算系统及操作控制系统;所述智能控制系统对平台底座架机构2、钢管支撑轮横向运动机构3、钢管支撑轮4、钢管支撑轮平台升降机构5、钢管托辊机构8以及钢管双托辊机构10独立控制或同时控制,所述共用机架底座6的平台架滑动轨9上安装至少一台钢管支撑平台,所述智能控制系统基于所述感知测量系统传感器13采集获得的数据,对至少一台钢管支撑平台进行独立控制或同时控制。Or further, the intelligent support platform device also includes a data computing system and an operation control system matched with an intelligent control system; the intelligent control system controls the platform base frame mechanism 2, the steel pipe support wheel lateral movement mechanism 3, the steel pipe support wheel 4. The steel pipe support wheel platform lifting mechanism 5, the steel pipe roller mechanism 8 and the steel pipe double roller mechanism 10 are controlled independently or simultaneously. At least one steel pipe support platform is installed on the platform frame sliding rail 9 of the shared frame base 6. The intelligent control system controls at least one steel pipe support platform independently or simultaneously based on the data collected by the sensor 13 of the sensing measurement system.
或者更进一步地,钢管支撑轮4是一种具有多材料、多圆周层复合结构的支架式旋转轮。优选地,钢管支撑轮4是一种驼掌复合轮,轮外层为外部设置有柔软弹性胶的复合胶层,轮中间层复合为硬度大于邵尔硬度90度的塑胶层,以起到缓冲减速的作用,距离轮轴中心的轮内层为钢制层,以作为骨架支撑结构,其轴为钢制,装配在设有轴承的专用支撑架上。钢管支撑轮采用驼掌轮能清除钢管加工作业时的振动、跳动,避免了因窜管造成的管表面局部缺陷而最终引起的钢管泄漏。Or further, the steel pipe support wheel 4 is a bracket-type rotating wheel with a multi-material, multi-circumferential layer composite structure. Preferably, the steel pipe support wheel 4 is a camel palm composite wheel. The outer layer of the wheel is a composite rubber layer with soft elastic glue provided on the outside. The middle layer of the wheel is composited with a plastic layer with a hardness greater than 90 degrees Shore hardness to provide buffering. For the purpose of deceleration, the inner layer of the wheel from the center of the wheel axle is made of steel, which serves as the skeleton support structure. The shaft is made of steel and is assembled on a special support frame equipped with bearings. The steel pipe support wheel uses a camel palm wheel to eliminate vibration and beating during steel pipe processing operations, and avoid steel pipe leakage caused by local defects on the pipe surface caused by pipe channeling.
或者更进一步地,所述智能支撑平台的共用机架底座6上还设置钢管托举升降机构,以将钢管托离钢管支撑轮,或放置在钢管支撑轮 上。Or further, a steel pipe lifting and lowering mechanism is also provided on the common frame base 6 of the intelligent support platform to lift the steel pipe away from the steel pipe support wheel, or place it on the steel pipe support wheel.
或者可选地,所述平台底座架机构2的所述钢轮2c也可用设置有滑动槽的滑动机构代替。Or optionally, the steel wheel 2c of the platform base frame mechanism 2 can also be replaced by a sliding mechanism provided with sliding grooves.
或者优选地,所述钢管支撑轮平台升降机构5为铰链机架、电动力涡轮涡杆传动、螺旋升降平台、液压动力支撑升降机械中的一个或多个组合;钢管支撑轮平台升降机构5可设置有多个垂直升降机构,垂直升降机构至少有一套为动力机械式,例如铰链机架,电动力涡轮涡杆传动,螺旋升降平台,或者液压动力支撑升降机械;钢管支撑轮平台升降机构5设置有导柱或者垂直导轨,以提高钢管支撑平台升降的平稳性;平台升降运动系统还设有测量、计量控制系统,以保障钢管的升降量精度及垂直度,满足不同尺寸钢管的沟槽作业需要。Or preferably, the steel tube support wheel platform lifting mechanism 5 is one or more combinations of a hinge frame, an electric power turbine worm drive, a spiral lifting platform, and a hydraulic power support lifting mechanism; the steel tube support wheel platform lifting mechanism 5 can be There are multiple vertical lifting mechanisms, and at least one of the vertical lifting mechanisms is a power mechanical type, such as a hinged frame, an electric turbine worm drive, a spiral lifting platform, or a hydraulic power support lifting mechanism; 5 steel pipe support wheel platform lifting mechanisms are provided There are guide posts or vertical guide rails to improve the stability of the lifting and lowering of the steel pipe support platform; the platform lifting motion system is also equipped with a measurement and metering control system to ensure the lifting accuracy and verticality of the steel pipe to meet the needs of trenching operations for steel pipes of different sizes. .
或者更进一步地,所述智能支撑平台还安装有可装卸的工装卡具,用于各种不同的短管、钢制管件的沟槽作业,如弯头、三通、大小头变径管件的沟槽加工。Or further, the intelligent support platform is also equipped with removable tooling fixtures, which are used for trenching operations of various short pipes and steel pipe fittings, such as elbows, tees, and large and small head reducing pipe fittings. Groove processing.
或者更进一步地,钢管支撑平台上还设置有配合支撑轮工作的独立旋转机构,在钢管支撑轮的作业能力不足时,协助钢管支撑轮以实现钢管的圆周旋转,方便钢管进行加工作业,例如钢管的平口作业。Or furthermore, the steel pipe support platform is also provided with an independent rotating mechanism that cooperates with the support wheel. When the working capacity of the steel pipe support wheel is insufficient, the steel pipe support wheel is assisted to achieve the circular rotation of the steel pipe, which facilitates the processing of steel pipes, such as steel pipes. Flat mouth work.
本公开的钢管沟槽机的智能支撑平台满足支撑钢管重量及使钢管平稳旋转、任意方向移动的作业需求,钢管支撑平台在平台底座架2上整机移动,解决了现有的支撑平台在钢管加工作业时因支撑轮振动,支撑方位不正当等原因而造成的沟槽作业不达标的问题。在智能控制系统的控制下,钢管支撑轮自动移动调整,将钢管中心度与沟槽 作业机构的压槽成型轮中心度重合,保障了沟槽加工作业的质量。The intelligent support platform of the disclosed steel pipe trenching machine meets the operational requirements of supporting the weight of the steel pipe and making the steel pipe rotate smoothly and move in any direction. The steel pipe support platform moves the whole machine on the platform base frame 2, which solves the problem of the existing support platform in the steel pipe. During processing operations, the groove operation is not up to standard due to vibration of the support wheel and improper support orientation. Under the control of the intelligent control system, the steel pipe support wheel automatically moves and adjusts to coincide with the center of the steel pipe and the groove forming wheel of the groove operating mechanism, ensuring the quality of the groove processing operation.
尽管参照前述实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的精神和范围,而由此所引申出的显而易见的变化或变动仍处于本公开的保护范围之中。因此,本公开的保护范围以所附权利要求为准。Although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features; and these Modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present disclosure, and obvious changes or changes derived therefrom are still within the protection scope of the present disclosure. Therefore, the scope of the present disclosure is determined by the appended claims.

Claims (15)

  1. 一种钢管沟槽机的智能支撑平台,其特征在于:包括钢管支撑平台、共用机架底座(6)和共用机架(12),钢管沟槽机和所述钢管支撑平台均设置于所述共用机架底座(6)上,所述共用机架(12)对称地设置于所述共用机架底座(6)的左右两侧。An intelligent support platform for a steel pipe trenching machine, which is characterized by: including a steel pipe supporting platform, a common frame base (6) and a common frame (12), and the steel pipe trenching machine and the steel pipe supporting platform are both arranged on the On the common rack base (6), the common rack (12) is symmetrically arranged on the left and right sides of the common rack base (6).
  2. 根据权利要求1所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管支撑平台包括平台架(1)、平台底座架机构(2)、钢管支撑轮横向运动机构(3)、钢管支撑轮(4)、钢管支撑轮平台升降机构(5)、钢管托辊机构(8)及平台架滑动轨(9)。An intelligent support platform for a steel pipe trenching machine according to claim 1, characterized in that: the steel pipe support platform includes a platform frame (1), a platform base frame mechanism (2), and a steel pipe support wheel lateral movement mechanism (3 ), steel pipe support wheel (4), steel pipe support wheel platform lifting mechanism (5), steel pipe roller mechanism (8) and platform frame sliding rail (9).
  3. 根据权利要求1所述的一种钢管沟槽机的智能支撑平台,其特征在于:平台架滑动轨(9)为两条,所述两条平台架滑动轨(9)纵向平行且对称地设置于所述共用机架底座(6)上,所述平台底座架机构(2)与所述平台架滑动轨(9)滑动连接,所述平台架(1)、所述钢管支撑轮平台升降机构(5)和所述钢管托辊机构(8)均设置于所述平台底座架机构(2)上。An intelligent support platform for a steel pipe trenching machine according to claim 1, characterized in that: there are two platform frame sliding rails (9), and the two platform frame sliding rails (9) are longitudinally parallel and symmetrically arranged. On the common frame base (6), the platform base frame mechanism (2) is slidingly connected to the platform frame sliding rail (9), and the platform frame (1) and the steel tube support wheel platform lifting mechanism (5) and the steel pipe roller mechanism (8) are both arranged on the platform base frame mechanism (2).
  4. 根据权利要求3所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述平台底座架机构(2)包括平台底座架、平台底座架纵向运动机构(2a)、平台底座架纵向运动动力机构(2b)及钢轮或者滑块(2c),所述钢轮或者滑块(2c)滑动连接于所述平台架滑动轨(9)上,所述钢轮或者滑块(2c)通过所述平台底座架纵向运动机构(2a)连接于所述平台底座架底部,所述平台底座架纵向运动动力机构(2b)与所述平台底座架纵向运动机构(2a)相连。An intelligent support platform for a steel pipe trenching machine according to claim 3, characterized in that: the platform base frame mechanism (2) includes a platform base frame, a platform base frame longitudinal movement mechanism (2a), a platform base frame longitudinal Movement power mechanism (2b) and steel wheel or slider (2c). The steel wheel or slider (2c) is slidingly connected to the sliding rail (9) of the platform frame. The steel wheel or slider (2c) The platform base frame longitudinal movement mechanism (2a) is connected to the bottom of the platform base frame, and the platform base frame longitudinal movement power mechanism (2b) is connected to the platform base frame longitudinal movement mechanism (2a).
  5. 根据权利要求4所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管支撑轮平台升降机构(5)设置在所述平台底座架的左右两侧,所述钢管支撑轮平台升降机构(5)包括钢管支撑轮平台升降机构动力源(5a)和升降垂直导轨(5b),钢管支撑轮平台的左右两侧与对应的所述升降垂直导轨(5b)滑动连接。An intelligent support platform for a steel pipe trenching machine according to claim 4, characterized in that: the steel pipe support wheel platform lifting mechanism (5) is arranged on the left and right sides of the platform base frame, and the steel pipe support wheel The platform lifting mechanism (5) includes a steel pipe support wheel platform lifting mechanism power source (5a) and a lifting vertical guide rail (5b). The left and right sides of the steel pipe support wheel platform are slidingly connected to the corresponding lifting vertical guide rails (5b).
  6. 根据权利要求5所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管支撑轮平台上设置有所述钢管支撑轮横向运动机构(3),所述钢管支撑轮横向运动机构(3)包括钢管支撑轮滑动轨(3a)、轮架支座(3b)、轮架(3c)、轮架支座移动动力机构(3d)和传动机构(3e);在所述钢管支撑轮平台上左右对称设置有两个钢管支撑轮(4),至少一个所述钢管支撑轮(4)和钢管支撑轮旋转动力机构(4a)相连,所述钢管支撑轮滑动轨(3a)固定连接于所述钢管支撑轮平台上,所述轮架支座(3b)在所述钢管支撑轮滑动轨(3a)上滑动连接,所述轮架支座(3b)上设置有所述轮架(3c),所述钢管支撑轮(4)设置于所述轮架(3c)上。An intelligent support platform for a steel pipe trenching machine according to claim 5, characterized in that: the steel pipe support wheel platform is provided with a transverse movement mechanism (3) for the steel pipe support wheel, and the steel pipe support wheel moves transversely. The mechanism (3) includes a steel pipe support wheel sliding rail (3a), a wheel frame support (3b), a wheel frame (3c), a wheel frame support moving power mechanism (3d) and a transmission mechanism (3e); in the steel pipe support There are two steel pipe support wheels (4) symmetrically arranged on the wheel platform. At least one of the steel pipe support wheels (4) is connected to the steel pipe support wheel rotation power mechanism (4a). The steel pipe support wheel sliding rail (3a) is fixedly connected. On the steel pipe support wheel platform, the wheel frame support (3b) is slidably connected to the steel pipe support wheel sliding rail (3a), and the wheel frame (3b) is provided with the wheel frame (3b). 3c), the steel pipe support wheel (4) is arranged on the wheel frame (3c).
  7. 根据权利要求6所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管支撑轮(4)是具有多材料、多圆周层复合结构的驼掌复合轮,轮外层为外部设置有柔软弹性胶的复合胶层,轮中间层为硬度大于邵尔硬度90度的复合塑胶层,距离轮轴中心的轮内层为钢制层。An intelligent support platform for a steel pipe trenching machine according to claim 6, characterized in that: the steel pipe support wheel (4) is a camel palm composite wheel with a multi-material, multi-circumferential layer composite structure, and the outer layer of the wheel is There is a composite rubber layer of soft elastic glue on the outside, the middle layer of the wheel is a composite plastic layer with a hardness greater than 90 degrees Shore hardness, and the inner layer of the wheel away from the center of the wheel axle is a steel layer.
  8. 根据权利要求4-7之任一项所述的一种钢管沟槽机的智能支撑平台,其特征在于:还包括智能控制系统,所述智能控制系统根据 钢管加工作业需求对所述钢管支撑平台进行智能控制。An intelligent support platform for a steel pipe trenching machine according to any one of claims 4 to 7, characterized in that it also includes an intelligent control system, and the intelligent control system controls the steel pipe support platform according to the needs of steel pipe processing operations. Perform intelligent control.
  9. 根据权利要求8所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管托辊机构(8)包括托辊支架平台升降机构动力系统(8a)、托辊支架平台(8b)、托辊支架平台升降机构(8c)、托辊支架平台底座(8d)、托辊转动机构(8e)及托辊(8f),所述托辊支架平台底座(8d)设置于所述平台底座架上,所述托辊支架平台底座(8d)的左右两侧对称设置有所述托辊支架平台升降机构(8c),所述托辊支架平台(8b)的左右两侧对应的与左右两个所述托辊支架平台升降机构(8c)连接,所述托辊(8f)通过托辊支架设置于所述托辊支架平台(8b)的中心位置处,所述托辊转动机构(8e)驱动所述托辊(8f)旋转,所述托辊转动机构(8e)受控于所述智能控制系统。An intelligent support platform for a steel pipe trenching machine according to claim 8, characterized in that: the steel pipe roller mechanism (8) includes a roller support platform lifting mechanism power system (8a), a roller support platform (8b) ), roller support platform lifting mechanism (8c), roller support platform base (8d), roller rotation mechanism (8e) and roller (8f), the roller support platform base (8d) is provided on the platform On the base frame, the left and right sides of the roller support platform base (8d) are symmetrically provided with the roller support platform lifting mechanism (8c), and the left and right sides of the roller support platform (8b) correspond to the left and right sides. The two roller support platform lifting mechanisms (8c) are connected, the roller (8f) is set at the center of the roller support platform (8b) through the roller support, and the roller rotation mechanism (8e ) drives the roller (8f) to rotate, and the roller rotation mechanism (8e) is controlled by the intelligent control system.
  10. 根据权利要求3所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述钢管支撑平台还包括钢管进出机架机构(10),所述钢管进出机架机构(10)包括钢管进出管升降机构(10a)和进出管移动牵引机构(10b)。An intelligent support platform for a steel pipe trenching machine according to claim 3, characterized in that: the steel pipe support platform further includes a steel pipe entry and exit frame mechanism (10), and the steel pipe entry and exit frame mechanism (10) includes a steel pipe The inlet and outlet pipe lifting mechanism (10a) and the inlet and outlet pipe moving traction mechanism (10b).
  11. 根据权利要求3所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述智能支撑平台包括有用于替代所述钢管托辊机构(8)的双托辊机构(11),所述双托辊机构(11)包括360°旋转机构(11a)、双托辊机构升降机构(11b)、管进退机构(11c)、双托辊(11d)、同步机构(11e)、双辊支架平台(11f)以及双辊支架(11g)。An intelligent support platform for a steel pipe trenching machine according to claim 3, characterized in that: the intelligent support platform includes a double roller mechanism (11) used to replace the steel pipe roller mechanism (8), so The double roller mechanism (11) includes a 360° rotation mechanism (11a), a double roller mechanism lifting mechanism (11b), a pipe advance and retreat mechanism (11c), a double roller (11d), a synchronization mechanism (11e), and a double roller bracket. Platform (11f) and double roller support (11g).
  12. 根据权利要求11所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述双托辊机构升降机构(11b)固定安装于所述平台 底座架机构(2)上,所述双辊支架平台(11f)固定连接于所述双托辊机构升降机构(11b)上,所述双辊支架平台(11f)上固定有所述管进退机构(11c)和所述双辊支架(11g)。An intelligent support platform for a steel pipe trenching machine according to claim 11, characterized in that: the double roller mechanism lifting mechanism (11b) is fixedly installed on the platform base frame mechanism (2), and the double roller mechanism lifting mechanism (11b) is fixedly installed on the platform base frame mechanism (2). The roller support platform (11f) is fixedly connected to the lifting mechanism (11b) of the double roller mechanism. The tube advance and retreat mechanism (11c) and the double roller support (11g) are fixed on the double roller support platform (11f). ).
  13. 根据权利要求12所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述双托辊(11d)包括两个相邻设置的托辊,所述双辊支架(11g)包括在钢管长度方向上平行对称设置的两个安装托辊的辊支架,所述双托辊(11d)具有共用的垂直升降立柱,升降立柱设置有在水平面可任意角度旋转的所述360°旋转机构(11a),所述管进退机构(11c)与所述双托辊(11d)中的一个托辊连接,两个托辊之间通过所述同步机构(11e)连接。An intelligent support platform for a steel pipe trenching machine according to claim 12, characterized in that: the double rollers (11d) include two adjacent rollers, and the double roller bracket (11g) is included in Two roller brackets for installing idlers are arranged parallel and symmetrically in the length direction of the steel pipe. The double idlers (11d) have a common vertical lifting column, and the lifting column is equipped with the 360° rotation mechanism (11d) that can rotate at any angle on the horizontal plane. 11a), the pipe advance and retreat mechanism (11c) is connected to one of the double rollers (11d), and the two rollers are connected through the synchronization mechanism (11e).
  14. 根据权利要求3所述的一种钢管沟槽机的智能支撑平台,其特征在于:所述共用机架底座(6)对应所述平台架滑动轨(9)的内部设置有共用机架底座支撑梁(7)。An intelligent support platform for a steel pipe trenching machine according to claim 3, characterized in that: a common frame base support is provided inside the common frame base (6) corresponding to the platform frame sliding rail (9). Liang(7).
  15. 根据权利要求8所述的一种钢管沟槽机的智能支撑平台,其特征在于:智能支撑平台还包括与所述智能控制系统配套的感知测量系统传感器(13)、数据运算系统及操作控制系统,所述感知测量系统传感器(13)与所述智能控制系统由智能算法控制实现,所述平台架滑动轨(9)上安装有至少一台所述钢管支撑平台,所述智能控制系统对至少一台所述钢管支撑平台进行独立控制或同时控制。An intelligent support platform for a steel pipe trenching machine according to claim 8, characterized in that: the intelligent support platform also includes a sensing measurement system sensor (13), a data computing system and an operation control system matched with the intelligent control system. , the sensing measurement system sensor (13) and the intelligent control system are controlled by intelligent algorithms, at least one of the steel pipe support platforms is installed on the platform frame sliding rail (9), and the intelligent control system controls at least One of the steel pipe support platforms is controlled independently or simultaneously.
PCT/CN2022/138550 2022-09-16 2022-12-13 Intelligent support platform for steel pipe grooving machine WO2024055452A1 (en)

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CN202222454684.5 2022-09-16

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CN208390739U (en) * 2018-05-22 2019-01-18 云南广域消防工程有限公司 A kind of stable type rolling machine for forming grooves
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CN212410256U (en) * 2020-06-27 2021-01-26 山西新通成套设备有限公司 Hydraulic press steel pipe lift centering device
KR102241656B1 (en) * 2020-08-05 2021-04-19 주식회사 현대알비 A correcting apparatus for pipe-edge and straighteness
CN213802738U (en) * 2020-12-03 2021-07-27 中国铁建重工集团股份有限公司 Auxiliary assembly device for shaft parts
CN215202828U (en) * 2021-05-26 2021-12-17 福州天瑞线锯科技有限公司 Blanking mechanism

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207402375U (en) * 2017-03-17 2018-05-25 四川川安国购机器人科技有限公司 Double drive hydraulic roller wheel frame
CN208390739U (en) * 2018-05-22 2019-01-18 云南广域消防工程有限公司 A kind of stable type rolling machine for forming grooves
CN210816885U (en) * 2019-08-28 2020-06-23 金华华鼎科技有限公司 Full-automatic double-end indent equipment
CN212410256U (en) * 2020-06-27 2021-01-26 山西新通成套设备有限公司 Hydraulic press steel pipe lift centering device
KR102241656B1 (en) * 2020-08-05 2021-04-19 주식회사 현대알비 A correcting apparatus for pipe-edge and straighteness
CN213802738U (en) * 2020-12-03 2021-07-27 中国铁建重工集团股份有限公司 Auxiliary assembly device for shaft parts
CN215202828U (en) * 2021-05-26 2021-12-17 福州天瑞线锯科技有限公司 Blanking mechanism

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