WO2024055376A1 - Method for treating adhesive in recycled pulp by means of pectin lyase and use - Google Patents

Method for treating adhesive in recycled pulp by means of pectin lyase and use Download PDF

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WO2024055376A1
WO2024055376A1 PCT/CN2022/124435 CN2022124435W WO2024055376A1 WO 2024055376 A1 WO2024055376 A1 WO 2024055376A1 CN 2022124435 W CN2022124435 W CN 2022124435W WO 2024055376 A1 WO2024055376 A1 WO 2024055376A1
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pmgl
enzyme
pectin
lyase
pectin lyase
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PCT/CN2022/124435
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French (fr)
Chinese (zh)
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韩双艳
杨曼丽
马邕文
张灿灿
李达恒
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华南理工大学
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/63Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
    • C12N15/79Vectors or expression systems specially adapted for eukaryotic hosts
    • C12N15/80Vectors or expression systems specially adapted for eukaryotic hosts for fungi
    • C12N15/81Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/88Lyases (4.)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • D21C5/02Working-up waste paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

Definitions

  • the invention belongs to the fields of genetic engineering and pulping and papermaking, and particularly relates to a method and application of a pectin lytic enzyme for treating regenerated pulp glue.
  • Waste paper is an important fiber raw material for my country's paper industry, accounting for nearly 60%. Recycled pulp made from waste paper contributes to the recycling of resources and is more conducive to the sustainable development needs of the domestic paper industry. As the number of times waste paper is reused increases, adhesive substances increase sharply, resulting in practical problems such as reduced paper quality and increased frequency of paper machine shutdowns. Solving the problems such as stickiness accumulation during the secondary processing of waste paper is a key technology to improve the quality of recycled pulp.
  • Sticky substances refer to organic substances that are sticky, soft and hydrophobic that appear during the recycling process of recycled pulp. They are usually a combination of various substances, mainly including resins, adhesives, hot melts, pressure-sensitive substances, etc. Sizing agents and ink residues, etc., the main ingredients are pectin, polyvinyl acetate (PVAc), polyacrylate, styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), etc. Adhesives have the characteristics of adhesion, lipophilicity, negative surface charge, and sexual deformation. They are easy to adhere and deposit in corresponding parts of the paper machine system, such as sticky substances blocking the forming wire section and drying cylinders in the drying section.
  • PVAc polyvinyl acetate
  • SBR styrene-butadiene rubber
  • EVA ethylene vinyl acetate
  • Adhesives have the characteristics of adhesion, lipophilicity, negative surface charge, and sexual deformation. They are easy to
  • Biological enzymes have significant advantages such as high efficiency and environmental friendliness.
  • Biological papermaking technology based on biological enzymes is an inevitable trend to achieve technological transformation and upgrading and green and healthy development of the papermaking industry.
  • the enzymes currently on the market for adhesive control are mainly esterases and lipases, such as the esterase Optimyze series developed by Buckman Company, the adhesive control enzymes developed by Novozymes wait. They are all carboxylate hydrolases, which can break the ester bonds in some adhesives, making the adhesives smaller in size and less efficient in adhesion. It is also difficult for the decomposed adhesives to re-polymerize into large particles. .
  • Existing sticky matter control enzyme patents are also based on esterase and lipase.
  • CN106368035A discloses a method for removing sticky matter from waste paper pulp using high-temperature esterase TTEST; Publication No. CN109666661A provides a method for removing sticky matter from paper pulp.
  • Biological enzyme preparation for sticky substances, modified high-temperature lipase; publication number CN114591931A describes the cloning and expression of an acetyl xylan esterase and its application in the control of papermaking sticky substances; in addition, a multi-enzyme compound degrades sticky substances
  • the patents of biochemicals also mainly use ester enzymes as the main enzyme preparations.
  • CN109957558A introduces the preparation method of neutral esterase and its use in waste paper papermaking process.
  • CN110983849A uses lipase and cutinase as adhesive control enzyme reagents.
  • lipase and esterase have certain adhesive removal effects, there are many types of sticky substances in papermaking slurries, and their compositions vary greatly. Relying solely on lipase and esterase to degrade sticky materials, due to the selectivity of biological enzyme substrates, their effectiveness is limited to a certain type or type of sticky material. Therefore, the current biological enzymes have limited control over sticky materials. The effect is not ideal, and new enzymes need to be found to work together in different ways to remove sticky substances.
  • the object of the present invention is to provide a method for treating regenerated pulp glue with pectin lytic enzyme.
  • Pectin lyase PMGL-Ba can withstand medium/high temperature and high alkali conditions, effectively remove stickies, and improve the quality of pulp. It can be combined with a variety of enzymes to control stickies in the production process of recycled pulp. At the same time, it can The method has the characteristics of environmental friendliness, low production cost, simple process, etc., and is suitable for industrial production.
  • Another object of the present invention is to provide the application of the above method.
  • a method for treating regenerated pulp glue with pectin lytic enzyme including the following steps:
  • the enzyme includes pectin lyase PMGL-Ba, the NCBI database registration number of its amino acid sequence is WP_009329358.1.
  • the regenerated pulp is recycled from at least one of old corrugated cartons, book and magazine paper, old newspapers, scraps from carton factories, white paper trimmings from printing factories, cement bags, mixed waste paper and miscellaneous waste paper. Pulp; preferably recycled slurry prepared from waste container paper.
  • the pulp concentration of the regenerated pulp is 2-6%; preferably 2%.
  • the treatment conditions are pH 5.0-11.0 and temperature 30-90°C; preferably pH 7-8 and temperature 50-60°C; further preferably pH 8.5 and temperature 60°C.
  • the treatment time is 1 to 3 hours; preferably 3 hours.
  • the described treatment is a stirring treatment, and the rotation speed is 100-300 rpm; preferably 200 rpm.
  • the added amount of the pectin lytic enzyme PMGL-Ba is 2 to 50 U/g, based on the absolute dry mass of the regenerated pulp; the preferred added amount is 44 U/g.
  • the enzyme also includes at least one of lipase, pectic acid lyase (EC 4.2.2.2), amylase, sterolase, xylanase, and esterase; preferably, it also includes lipase and pectic acid. lyase.
  • the EC number of the lipase is EC 3.1.1.3.
  • the addition amount of the lipase is 20-30U/g, based on the absolute dry mass of the regenerated pulp.
  • Genbank database registration number of the amino acid sequence of the pectate lyase is Genbank: AB428424.1.
  • the addition amount of the pectate lyase is 2 to 5 U/g, based on the absolute dry mass of the regenerated pulp.
  • the EC number of the amylase is EC 3.2.1.1.
  • the addition amount of the amylase is 200-400U/g, based on the absolute dry mass of the regenerated pulp.
  • GenBank database registration number of the amino acid sequence of the sterolase is GenBank: AKZ66521.1.
  • the addition amount of the sterolase is 10 to 30 U/g, based on the absolute dry mass of the regenerated pulp.
  • the enzyme is a compound compound of lipase, pectate lyase and pectin lyase PMGL-Ba; preferably, it is compound compound according to an enzyme activity ratio of 20-30:2-4:2-50.
  • the enzyme is obtained by compounding pectate lyase, amylase and pectin lyase PMGL-Ba; preferably, it is compounded according to an enzyme activity ratio of 2-4:200-400:2-50.
  • the enzyme is obtained by compounding lipase, pectate lyase, amylase, sterolase and pectin lyase PMGL-Ba; preferably the enzyme activity ratio is 20-30:2-4:200-400:10 ⁇ 30:2 ⁇ 50 is obtained by compounding.
  • the low stickiness pulp is pulp with low white water turbidity and low electrical conductivity.
  • the nucleotide sequence of the encoding gene of the pectin lyase PMGL-Ba is shown in SEQ ID NO.1.
  • the amino acid sequence of the pectin lyase PMGL-Ba is a polypeptide sequence containing at least 90% sequence identity with SEQ ID NO.1; preferably, it has at least 95% with SEQ ID NO.1, most preferably Polypeptides with at least 100% sequence identity; including a polypeptide derived from SEQ ID NO.1 that has been modified by substitution, deletion and/or insertion of one or more (several) amino acids, homology above 90%.
  • the pectin lyase PMGL-Ba is obtained by constructing a eukaryotic recombinant expression vector and transferring the codon-optimized coding gene nucleotide sequence into Pichia pastoris and then chromatographing the supernatant after fermentation.
  • the enzyme activity of the pectin lytic enzyme PMGL-Ba supernatant can reach 200-500U/mL, and the protein produced by the engineering bacteria can reach 0.4-0.9g/L.
  • the enzyme activity of the supernatant can reach 440.0U/mL, and the protein produced by the supernatant of the engineering bacteria can reach 0.89g/L.
  • the chromatography includes at least one of cation exchange chromatography, anion exchange chromatography, gel filtration chromatography, hydrophobic chromatography and affinity chromatography.
  • the chromatography is Ni-NTA affinity chromatography.
  • the starting vector of the eukaryotic recombinant expression vector includes but is not limited to pPICZ ⁇ A.
  • the Pichia pastoris includes but is not limited to Pichia pastoris X33.
  • pectin lyase PMGL-Ba alone can achieve the purpose of removing stickies and improving paper quality.
  • the adhesive can be better degraded and the physical properties of the paper can be improved.
  • the present invention has the following advantages and effects:
  • Pectin lyase PMGL-Ba is a pectinase that can directly act on highly methylated pectin. It effectively cleaves the ⁇ -1,4-glycosidic bond of polygalacturonic acid through ⁇ -elimination reaction to produce pectin. Oligosaccharide, and does not produce highly toxic methanol. It has the advantages of good enzyme selectivity, less by-products, mild reaction conditions, and high efficiency.
  • the adhesive In the pulping and papermaking process, because the adhesive is negatively charged in the slurry system, it can adsorb various cationic substances, reducing the efficiency of the cationic polymer in adsorbing sticky substances, thereby aggravating the deposition of adhesive, so it is also called It is "anionic garbage", that is, dissolved and colloidal substances (DCS), the main substances of which include methylated pectin and polygalacturonic acid. Therefore, pectin lyase improves the efficiency of cationic polymers and reduces the deposition of sticky materials by degrading polygalacturonic acid in DCS. It can also act on polygalacturonic acid substances such as resins in sticky materials to thereby Degrade sticky substances.
  • DCS dissolved and colloidal substances
  • the present invention aims to develop a medium-alkaline, medium-high-temperature pectin lytic enzyme suitable for use in factory environments, which can specifically degrade methylated pectin, thereby reducing sticky deposits. It works together with esterase and xylanase The combined use of the two methods has better effects, has low production cost and simple process, and is more suitable for industrial production.
  • the present invention adopts a eukaryotic expression method to obtain pectin lyase derived from recombinant Bacillus, which has the characteristics of high expression level, simple purification, easy amplification, and is suitable for industrial application.
  • the pectin lytic enzyme PMGL-Ba in the present invention can cope with the medium-high temperature and medium-alkaline environment during the production of regenerated pulp, and can still maintain good sticky removal effect at higher temperatures.
  • the invention provides a method for treating papermaking adhesives with pectin lytic enzyme.
  • the enzyme can be used alone or in combination with other types of enzymes. It can significantly improve the physical properties of paper and reduce turbidity and conductivity. It is A potential new enzyme preparation for papermaking, specifically,
  • the pectin lytic enzyme PMGL-Ba obtained by the present invention can effectively degrade polygalacturonic acid substances, improve the efficiency of cationic polymers, and thereby absorb more sticky substances;
  • Pectin lytic enzyme PMGL-Ba is used in combination with esterase, lipase, xylanase, etc. to hydrolyze the adhesive substances between cellulose and hemicellulose, cellulose and cellulose, effectively separating the fibers and increasing the
  • the permeability of the fiber helps the fiber fully absorb water and swell, and enhances the physical properties of the paper such as tensile strength, tearing, ring pressure, and burst resistance.
  • Figure 1 is a diagram of the SDS-PAGE analysis results of the recombinant pectin lyase PMGL-Ba Ni-NTA affinity chromatography in Example 1; wherein, lane M: molecular weight marker; lane 1: protein obtained after purification; lane 2: Pectin lyase PMGL-Ba crude enzyme solution.
  • Figure 2 is a diagram showing the enzymatic property analysis results of recombinant pectin lyase PMGL-Ba in Example 2; wherein, A: optimal reaction pH; B: pH stability; C: optimal reaction temperature; D: temperature stability.
  • Figure 3 is a diagram showing the analysis results of the effects of metal ions, reagents, etc. on the enzyme activity of recombinant pectin lyase PMGL-Ba in Example 2; A: the effect of metal ions and reagents on the enzyme activity; B: the effect of commonly used papermaking auxiliaries on the enzyme activity influence on enzyme activity.
  • Figure 4 is a diagram of the application effect of a single enzyme in the control of regenerated pulp stickiness in Example 3;
  • A the index results of conductivity, turbidity, and cation demand;
  • B the index results of tensile and tear strength Test;
  • C Test results of ring pressure and bursting strength.
  • Figure 5 is a diagram of the application effect of the compound enzyme in the control of regenerated pulp stickiness in Example 6; where, A: index results of conductivity and turbidity; B: index detection of tensile and tear strength; C : Test results of ring pressure and bursting strength.
  • test conditions are specified in the following embodiments, conventional test conditions or test conditions recommended by the reagent company are usually followed.
  • the materials, reagents, etc. used are all reagents and materials obtained from commercial sources unless otherwise specified.
  • the pectin lyase PMGL-Ba used in the present invention is derived from the Bacillus strain. Its amino acid sequence is as shown in the NCBI database ID WP_009329358.1, and the nucleotide sequence of the encoding gene is as shown in SEQ ID NO: 1.
  • Example 1 A method for producing recombinant pectin lyase PMGL-Ba
  • the whole gene synthesis method was used to obtain the coding gene of Pichia pastoris codon-optimized pectin lyase PMGL-Ba.
  • the optimized nucleotide sequence of the coding gene is shown in SEQ ID NO: 1, which was synthesized by a commercial company. ;
  • the extracted recombinant plasmid pPICZ ⁇ A-PMBL-Ba was identified and sequenced by Eco RI and Not I double enzyme digestion.
  • the recombinant plasmid is digested with the restriction endonuclease DraI, integrated with the yeast genome, and formed a fusion protein with HIS to obtain a recombinant expression vector.
  • Use electroporation method to transform it into the host cell Pichia pastoris X33 (for specific steps, please refer to the literature High-Level Expression and Biochemical Properties of A Thermo-Alkaline Pectate Lyase From Bacillus sp.RN1 in Pichia pastoris With Potential in Ramie Degumming) , obtain genetically engineered bacteria.
  • step 1 place the pectin lytic enzyme PMGL-Ba enzyme solution (0.0089g/L, based on the amount of protein) at different pH (6.0 ⁇ 11.0, 60°C) and different temperatures (50 ⁇ 70 °C, pH8.5), the enzyme activity of pectin lyase PMGL-Ba was determined to determine its optimal reaction pH and optimal reaction temperature.
  • the results are shown in Figure 2A-B.
  • the enzyme solution (0.0089g/L) was placed in buffers with different pH (5.0 ⁇ 11.0) and treated at room temperature for 12 hours.
  • the residual enzyme activity was measured according to the method in step 1 to study the pH of pectin lyase PMGL-Ba. stability.
  • the enzyme solution (0.0089g/L) was incubated at different temperatures (30°C ⁇ 90°C) for 1 hour, the residual enzyme activity was measured according to the method in step 1 to determine its temperature stability. The results are shown in Figure 2C ⁇ D Show.
  • the buffer used in the above experiment used 50mM acetic acid-sodium acetate buffer for pH 5.0 to 6.0, 50mM Tris-HCl buffer for pH 7.0 to 9.0, and 50mM glycine-sodium hydroxide buffer for pH 10.0 to 11.0.
  • the effects of 2mM/5mM metal ions, surfactant SDS, metal ion chelating agent EDTA and 0.01%, 0.001% of different papermaking additives on the catalytic activity of recombinant pectin lyase PMGL-Ba were studied.
  • the metal ions include Ca 2+ , K + , Na + , Cu 2+ , Fe 3+ , and Mg 2+ ; the eight common papermaking additives and their functions are:
  • CPAM cationic polyacrylamide: paper enhancer, retention and drainage aid
  • APAM anionic polyacrylamide: retention and drainage aid
  • NPAM nonionic polyacrylamide: additive
  • PEO polyethylene oxide: retention and filter aid, dispersant
  • CS cationic starch: retention and drainage aid
  • OS oxidized starch: adhesive, sizing agent
  • PAE polyamide epichlorohydrin resin: wet strength agent
  • AKD polyalkyl ketene: sizing agent.
  • the usage concentration of the above-mentioned additives is generally 8 ⁇ 10KG/ton (absolutely dry pulp).
  • polygalacturonic acid-containing substances from different sources are used as substrates, such as plant pectin, polygalacturonic acid from different sources.
  • Galacturonic acid (PGA), methylated pectin, different regenerated pulps, etc. were reacted for 10 minutes at 60°C and pH 8.5 to test the substrate specificity of the recombinant pectin lyase PMGL-Ba (0.0089g /L).
  • the pectin lytic enzyme PMGL-Ba can degrade different pectins, and can also degrade methylated pectin, and also has certain activity on different regenerated pulps. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention is suitable for Used in the production process of recycled pulp.
  • the regenerated slurry is a regenerated slurry prepared from recycled OCC boxboard paper.
  • the enzymes are as follows: pectin lyase PMGL-Ba 44U/g (relative to absolute dry pulp mass); pectate lyase PEL 3U/g; endocellulase EG1 3U/g; xylanase XYN 175U/g ; Laccase LacTT 0.05U/g; Sterol esterase CHE 20U/g; Amylase Amy-K 300U/g.
  • the specific temperatures and pH are as follows: the temperature of pectin lyase PMGL-Ba is 60°C and pH 8.5; the temperature of pectate lyase PEL is 80°C and pH 10.0; the temperature of endocellulase EG1 is 60°C and pH 5.0; The temperature of xylanase XYN is 70°C and pH 9.0; the temperature of laccase LacTT is 90°C and pH 7.0; the temperature of sterol esterase CHE is 50°C and pH 7.0; the temperature of amylase Amy-K is 50°C and pH 6.0.
  • the paper weight is 80g/m 2 and the white water circulation mode is used.
  • Each slurry sample has 3 sets of parallel samples.
  • White water is collected at the last set of parallel samples and passed through
  • the turbidity, cation demand (CD) and conductivity of white water indirectly indicate the content of fine sticky substances.
  • the examples used L&W tensile strength tester, L&W bursting strength tester, L&W crush tester, and L&W tear tester in accordance with national standards GB/T 12914-2008, GB/T 454-2002, TAPPI T810om-98, respectively.
  • TAPPI T414om-12 measures the tensile strength, bursting strength, ring crush strength and tear strength of paper. The results of each test are the average of four groups of parallel samples.
  • Sticky matter detection uses a turbidity meter to measure the turbidity of white water, a conductivity meter to measure the particle size, and a PCD-03PH particle charge analyzer to measure the cation demand to indirectly characterize the content of fine sticky matter.
  • turbidity can indirectly reflect the CS (colloidal substances) content in the test sample;
  • cation demand/conductivity can reflect the strength of the negative charge of colloidal substances and dissolved substances, thereby inferring the DS (dissolved substances) in the white water sample. substance) content.
  • CS colloidal substances
  • cation demand/conductivity can reflect the strength of the negative charge of colloidal substances and dissolved substances, thereby inferring the DS (dissolved substances) in the white water sample. substance) content.
  • the regenerated pulp in this example is taken from the pulp storage tank of a paper mill in Dongguan.
  • the waste paper pulp has gone through the pulping and flotation processes, but no wet end additives have been added.
  • the Kaiser method automatic papermaking machine uses the Kaiser method automatic papermaking machine to make handsheets with a basis weight of 80g/ m2 , and dry them at 90°C for 10 minutes after forming.
  • the handsheets were placed in a constant temperature and humidity laboratory (temperature (23 ⁇ 1)°C, relative humidity (50 ⁇ 2)%) for 12 hours and then the paper strength was tested.
  • the white water used for papermaking treated with different biological enzymes was taken from the Kaiser method automatic papermaking machine and stored at 4°C.
  • pectin lyase PMGL-Ba can enhance various physical properties of paper, including tensile strength that can be enhanced by 125%, tear strength by 124%, and ring compressive strength by 157%. %, the bursting strength can be enhanced by 132%; the use of pectin lytic enzyme PMGL-Ba also reduces the content of fine gums, in which the turbidity can be reduced to 47% and the conductivity can be reduced to 97%. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention can also be used alone to treat sticky matter in regenerated pulp and enhance paper quality.
  • the slurry used in this example comes from the same source as Example 4. Weigh the factory slurry with a dry weight of 20g, add deionized water to control the slurry concentration to 2%, and add 5U/g pectin lyase PMGL-Ba and 5U /g of xylanase react together, the treatment temperature is 60°C, the pH is 7.2, the treatment time is 1 hour, and the stirring speed is 200 rpm. Subsequently, various values were tested according to Example 3.
  • composite enzyme treatment can also improve the physical properties of paper, including tensile strength that can be enhanced by 113%, tear strength by 107%, ring crush strength by 130%, and bursting strength by 106%. %; it also reduces the content of fine sticky substances, and the turbidity can be reduced to 74%.
  • the combined use of biological enzymes can significantly reduce the conductivity of white water to 84% .
  • the pectin lytic enzyme PMGL-Ba provided by the present invention can be used in factory pulp in conjunction with xylanase, which can significantly improve the physical properties of paper and better reduce the conductivity of white water.
  • the recycled slurry is recycled OCC container paper, which is from the same source as in Example 3.
  • OCC container paper which is from the same source as in Example 3.
  • the addition amount of pectin lytic enzyme PMGL-Ba is 44U/g (relative to (Based on absolute dry pulp mass), lipase ARL (EC 3.1.1.3) 26.2U/g, pectate lyase PEL (GenBank Accession No.AB428424.1) 3U/g, amylase Amy-K (EC 3.2.1.1 ) 300U/g, sterolase CHE (GenBank: AKZ66521.1) 20U/g.
  • the treatment temperature is 50°C
  • the pH is 7.2
  • the treatment time is 3 hours
  • the stirring speed is 200 rpm.
  • Subsequent detection indicators and methods were characterized according to Example 3. The results of using multiple enzymes to control adhesives are shown in Figure 5.
  • compound enzyme formula A refers to: lipase ARL, pectate lyase PEL, amylase Amy-K;
  • Compound enzyme formula B refers to: lipase ARL, pectate lyase PEL, sterolase CHE;
  • Compound enzyme formula C refers to: lipase ARL, pectate lyase PEL, pectin lyase PMGL-Ba;
  • Compound enzyme formula D refers to: pectate lyase PEL, amylase Amy-K, sterolase CHE;
  • Compound enzyme formula E refers to: pectate lyase PEL, amylase Amy-K, pectin lyase PMGL-Ba;
  • Compound enzyme formula F refers to: lipase ARL, pectate lyase PEL, amylase Amy-K, sterolase CHE;
  • Compound enzyme formula G refers to: lipase ARL, pectate lyase PEL, amylase Amy-K, sterolase CHE, pectin lyase PMGL-Ba.
  • pectin lyase PMGL-Ba compounded with lipase and pectate lyase is suitable for treating sticky materials
  • pectin lyase PMGL-Ba compounded with lipase, pectate lyase, amylase, and sterols Esterase enzymes can be used to enhance paper physical properties. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention is suitable for use with a variety of enzymes to treat regenerated pulp, reduce the sticky content and improve paper performance.

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Abstract

A method for treating an adhesive in recycled pulp by means of a pectin lyase and a use. The pectin lyase PMGL-Ba is a pectinase capable of directly acting on highly methylated pectin to effectively cleave α-1,4 glycosidic bonds of polygalacturonic acids by means of a β-elimination reaction, so as to generate pecticoligosaccharides, without generating highly toxic methanol, and has the advantages of good enzyme selectivity, few byproducts, mild reaction conditions, high efficiency and the like. The enzyme can be efficiently expressed in pichia pastoris, and has the characteristics of high expression, simple purification, easy amplification, industrial applicability, environmental friendliness, high conditional adaptation and the like. A plurality of enzyme compounding solutions are provided. When used for treating an adhesive in pulping and papermaking, the pectin lyase can significantly improve the physical properties of paper and reduce the conductivity and turbidity, and is thus a potential novel papermaking complex enzyme preparation.

Description

一种果胶裂解酶处理再生浆胶黏物的方法及应用A method and application of pectin lytic enzyme for treating regenerated pulp stickies 技术领域Technical field
本发明属于基因工程与制浆造纸领域,特别涉及一种果胶裂解酶处理再生浆胶黏物的方法及应用。The invention belongs to the fields of genetic engineering and pulping and papermaking, and particularly relates to a method and application of a pectin lytic enzyme for treating regenerated pulp glue.
背景技术Background technique
全球纸浆和造纸工业持续增长,预计到2027年全球纸浆市场价值将增长超过6000亿美元。废纸是我国造纸产业重要的纤维原料,占比接近60%,使用废纸做成的再生纸浆有助于资源的循环利用,更有利于国内造纸产业可持续发展需求。随着废纸回用次数的增加,造成胶黏性物质急剧增多,带来成纸品质下降、以及纸机停机频率增加等实际问题。解决废纸二次加工过程中存在胶黏物累积等问题,是实现再生浆品质提升的关键技术。The global pulp and paper industry continues to grow, with the global pulp market expected to grow to over $600 billion in value by 2027. Waste paper is an important fiber raw material for my country's paper industry, accounting for nearly 60%. Recycled pulp made from waste paper contributes to the recycling of resources and is more conducive to the sustainable development needs of the domestic paper industry. As the number of times waste paper is reused increases, adhesive substances increase sharply, resulting in practical problems such as reduced paper quality and increased frequency of paper machine shutdowns. Solving the problems such as stickiness accumulation during the secondary processing of waste paper is a key technology to improve the quality of recycled pulp.
胶黏物是指再生浆回用过程中出现的具有黏性、柔软性及疏水性的有机物质,通常是多种物质的组合,主要包括树脂、粘合剂、热熔物、压敏物、施胶剂和油墨残留物等,主要成分有果胶、聚醋酸乙烯酯(PVAc)、聚丙烯酸酯、丁苯橡胶(SBR)、乙烯醋酸乙烯酯(EVA)、等。胶黏物具有粘附性、亲脂性、表面负电性以及性变形等特点,很容易黏附和沉积在纸机系统的相应部位,如在成型网部出现粘性物质堵塞、在烘干部的烘缸上呈现胶黏性片状或条状胶黏物粘缸。因此会带来多频次的停机、更换刮刀频次增多,且所制作出来的成纸洞眼增多、纸张黑点增多、品质下降、以及成型网、毛布更换时间缩短等不利现象。目前去除和控制浆料中胶黏物的方法主要采用物理法、化学法和生物法。物理法主要通过筛选、净化、热分散、机械处理等方式除去大部分大胶黏物和部分微细胶黏物,但是对机械设备的选型和工艺流程的设计有着比较高的要求,并且存在高耗能、低效率等问题。化学法是通过往浆料中添加各类化学品来控制胶黏物,其所产生的化学垃圾在回用白水中积累,对纸机系统的正常运转和造纸白水的封闭循环有着不良影响,并且容易产生大量工业废水。Sticky substances refer to organic substances that are sticky, soft and hydrophobic that appear during the recycling process of recycled pulp. They are usually a combination of various substances, mainly including resins, adhesives, hot melts, pressure-sensitive substances, etc. Sizing agents and ink residues, etc., the main ingredients are pectin, polyvinyl acetate (PVAc), polyacrylate, styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), etc. Adhesives have the characteristics of adhesion, lipophilicity, negative surface charge, and sexual deformation. They are easy to adhere and deposit in corresponding parts of the paper machine system, such as sticky substances blocking the forming wire section and drying cylinders in the drying section. There are sticky sheets or strips of sticky material sticking to the cylinder. This will lead to frequent shutdowns, more frequent scraper replacements, more holes in the paper produced, more black spots on the paper, reduced quality, and shortened replacement time for the forming wire and felt. At present, physical, chemical and biological methods are mainly used to remove and control stickies in slurry. The physical method mainly removes most large stickies and some fine stickies through screening, purification, thermal dispersion, mechanical treatment, etc. However, it has relatively high requirements for the selection of mechanical equipment and the design of the process flow, and there are high requirements. Issues such as energy consumption and low efficiency. The chemical method controls stickiness by adding various chemicals to the slurry. The chemical waste produced accumulates in the recycled white water, which has a negative impact on the normal operation of the paper machine system and the closed cycle of the papermaking white water, and It is easy to produce large amounts of industrial wastewater.
生物酶具有效率高、环境友好等显著优势,以生物酶为基础的生物造纸技术是实现造纸行业技术改造升级和绿色健康发展必然趋势。目前市面上销售的胶黏物控制用酶主要集中在酯酶和脂肪酶,如巴克曼公司开发的酯酶Optimyze系列,诺维信公司的胶黏物控制酶
Figure PCTCN2022124435-appb-000001
等。它们都属于羧酸酯水解酶,可断裂部分胶黏物组成中的酯键,使其黏附物体积变小及黏附效率减弱,且被分解的胶黏物很难再重新聚合成大颗粒。。现有的胶黏物控制酶专利也以酯酶、脂肪酶为主,如CN106368035A公开了一种高温酯酶TTEST去除废纸浆中胶黏物的方法;公布号CN109666661A提供了一种去除纸浆中胶粘物的生物酶制剂,改造了高温脂肪酶;公布号CN114591931A则说明了一种乙酰木聚糖酯酶克隆表达及其在造纸胶黏物控制中的应用等;另外多酶复配降解胶黏物的专利也主要采用酯类酶为主要酶制剂,如CN109957558A介绍中性酯酶的制备方法及用于废纸造纸工艺,CN110983849A选用脂肪酶与角质酶为胶黏物控制酶试剂。虽然脂肪酶及酯酶有一定的胶黏物去除效果,但造纸浆料中的黏性物质的种类多,组成变化大。单依靠脂肪酶、酯酶降解胶黏物,由于生物酶底物的选择性,其有效性只局限于某一种或某一类黏性材料,因此,目前的生物酶对胶黏物控制的效果不理想,需要找寻新的酶种以不同的作用方式协同去除胶黏物质。
Biological enzymes have significant advantages such as high efficiency and environmental friendliness. Biological papermaking technology based on biological enzymes is an inevitable trend to achieve technological transformation and upgrading and green and healthy development of the papermaking industry. The enzymes currently on the market for adhesive control are mainly esterases and lipases, such as the esterase Optimyze series developed by Buckman Company, the adhesive control enzymes developed by Novozymes
Figure PCTCN2022124435-appb-000001
wait. They are all carboxylate hydrolases, which can break the ester bonds in some adhesives, making the adhesives smaller in size and less efficient in adhesion. It is also difficult for the decomposed adhesives to re-polymerize into large particles. . Existing sticky matter control enzyme patents are also based on esterase and lipase. For example, CN106368035A discloses a method for removing sticky matter from waste paper pulp using high-temperature esterase TTEST; Publication No. CN109666661A provides a method for removing sticky matter from paper pulp. Biological enzyme preparation for sticky substances, modified high-temperature lipase; publication number CN114591931A describes the cloning and expression of an acetyl xylan esterase and its application in the control of papermaking sticky substances; in addition, a multi-enzyme compound degrades sticky substances The patents of biochemicals also mainly use ester enzymes as the main enzyme preparations. For example, CN109957558A introduces the preparation method of neutral esterase and its use in waste paper papermaking process. CN110983849A uses lipase and cutinase as adhesive control enzyme reagents. Although lipase and esterase have certain adhesive removal effects, there are many types of sticky substances in papermaking slurries, and their compositions vary greatly. Relying solely on lipase and esterase to degrade sticky materials, due to the selectivity of biological enzyme substrates, their effectiveness is limited to a certain type or type of sticky material. Therefore, the current biological enzymes have limited control over sticky materials. The effect is not ideal, and new enzymes need to be found to work together in different ways to remove sticky substances.
发明内容Contents of the invention
本发明的目的是提供一种果胶裂解酶处理再生浆胶黏物的方法。果胶裂解酶PMGL-Ba能够耐受中/高温高碱条件,高效去除胶黏物,提高纸浆的品质,且能够与多种酶复合用于再生浆生产过程中的胶黏物控制,同时该方法具有环境友好、生产成本低、工艺简单等特点,适合工业化生产。The object of the present invention is to provide a method for treating regenerated pulp glue with pectin lytic enzyme. Pectin lyase PMGL-Ba can withstand medium/high temperature and high alkali conditions, effectively remove stickies, and improve the quality of pulp. It can be combined with a variety of enzymes to control stickies in the production process of recycled pulp. At the same time, it can The method has the characteristics of environmental friendliness, low production cost, simple process, etc., and is suitable for industrial production.
本发明的另一目的在于,提供上述方法的应用。Another object of the present invention is to provide the application of the above method.
本发明的目的通过下述技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种果胶裂解酶处理再生浆胶黏物的方法,包括以下步骤:A method for treating regenerated pulp glue with pectin lytic enzyme, including the following steps:
在再生浆中加入酶,处理后得到低胶黏物的纸浆;Add enzymes to the regenerated pulp and obtain low stickiness pulp after treatment;
所述的酶包括果胶裂解酶PMGL-Ba,其氨基酸序列的NCBI数据库登记号为WP_009329358.1。The enzyme includes pectin lyase PMGL-Ba, the NCBI database registration number of its amino acid sequence is WP_009329358.1.
所述的再生浆为旧瓦楞纸箱、书刊杂志纸、旧报纸、纸箱厂的边角料、印刷厂的白纸切边、水泥袋、混合废纸及杂废纸中的至少一种为原料制备的再生浆;优选为废旧箱板纸制备的再生浆料。The regenerated pulp is recycled from at least one of old corrugated cartons, book and magazine paper, old newspapers, scraps from carton factories, white paper trimmings from printing factories, cement bags, mixed waste paper and miscellaneous waste paper. Pulp; preferably recycled slurry prepared from waste container paper.
所述的再生浆的纸浆浓度为2~6%;优选为2%。The pulp concentration of the regenerated pulp is 2-6%; preferably 2%.
所述的处理的条件为pH5.0~11.0,温度30~90℃;优选为pH7~8,温度50~60℃;进一步优选为pH8.5,温度60℃。The treatment conditions are pH 5.0-11.0 and temperature 30-90°C; preferably pH 7-8 and temperature 50-60°C; further preferably pH 8.5 and temperature 60°C.
所述的处理的时间为1~3h;优选为3h。The treatment time is 1 to 3 hours; preferably 3 hours.
所述的处理为搅拌处理,转速为100~300rpm;优选为200rpm。The described treatment is a stirring treatment, and the rotation speed is 100-300 rpm; preferably 200 rpm.
所述的果胶裂解酶PMGL-Ba的加入量为2~50U/g,以再生浆的绝干质量计;优选加入量为44U/g。The added amount of the pectin lytic enzyme PMGL-Ba is 2 to 50 U/g, based on the absolute dry mass of the regenerated pulp; the preferred added amount is 44 U/g.
所述的酶还包括脂肪酶、果胶酸裂解酶(EC 4.2.2.2)、淀粉酶、甾醇酶、木聚糖酶、酯酶中的至少一种;优选为还包括脂肪酶和果胶酸裂解酶。The enzyme also includes at least one of lipase, pectic acid lyase (EC 4.2.2.2), amylase, sterolase, xylanase, and esterase; preferably, it also includes lipase and pectic acid. lyase.
所述的脂肪酶的EC号为EC 3.1.1.3。The EC number of the lipase is EC 3.1.1.3.
所述的脂肪酶的加入量为20~30U/g,以再生浆的绝干质量计。The addition amount of the lipase is 20-30U/g, based on the absolute dry mass of the regenerated pulp.
所述的果胶酸裂解酶的氨基酸序列的Genbank数据库登记号为Genbank:AB428424.1。The Genbank database registration number of the amino acid sequence of the pectate lyase is Genbank: AB428424.1.
所述的果胶酸裂解酶的加入量为2~5U/g,以再生浆的绝干质量计。The addition amount of the pectate lyase is 2 to 5 U/g, based on the absolute dry mass of the regenerated pulp.
所述的淀粉酶的EC号为EC 3.2.1.1。The EC number of the amylase is EC 3.2.1.1.
所述的淀粉酶的加入量为200~400U/g,以再生浆的绝干质量计。The addition amount of the amylase is 200-400U/g, based on the absolute dry mass of the regenerated pulp.
所述的甾醇酶的氨基酸序列的GenBank数据库登记号为GenBank:AKZ66521.1。The GenBank database registration number of the amino acid sequence of the sterolase is GenBank: AKZ66521.1.
所述的甾醇酶的加入量为10~30U/g,以再生浆的绝干质量计。The addition amount of the sterolase is 10 to 30 U/g, based on the absolute dry mass of the regenerated pulp.
所述的酶为脂肪酶、果胶酸裂解酶与果胶裂解酶PMGL-Ba复配得到;优选为按酶活比20~30:2~4:2~50复配得到。The enzyme is a compound compound of lipase, pectate lyase and pectin lyase PMGL-Ba; preferably, it is compound compound according to an enzyme activity ratio of 20-30:2-4:2-50.
所述的酶为果胶酸裂解酶、淀粉酶与果胶裂解酶PMGL-Ba复配得到;优选为按酶活比2~4:200~400:2~50复配得到。The enzyme is obtained by compounding pectate lyase, amylase and pectin lyase PMGL-Ba; preferably, it is compounded according to an enzyme activity ratio of 2-4:200-400:2-50.
所述的酶为脂肪酶、果胶酸裂解酶、淀粉酶、甾醇酶与果胶裂解酶PMGL-Ba复配得到;优选为按酶活比20~30:2~4:200~400:10~30:2~50复配得到。The enzyme is obtained by compounding lipase, pectate lyase, amylase, sterolase and pectin lyase PMGL-Ba; preferably the enzyme activity ratio is 20-30:2-4:200-400:10 ~30:2~50 is obtained by compounding.
所述的低胶黏物的纸浆为白水浊度和电导率低的纸浆。The low stickiness pulp is pulp with low white water turbidity and low electrical conductivity.
所述的果胶裂解酶处理再生浆胶黏物的方法在造纸中的应用。Application of the method for treating regenerated pulp glue with pectin lytic enzyme in papermaking.
所述的果胶裂解酶PMGL-Ba的编码基因的核苷酸序列如SEQ ID NO.1所示。The nucleotide sequence of the encoding gene of the pectin lyase PMGL-Ba is shown in SEQ ID NO.1.
所述的果胶裂解酶PMGL-Ba的氨基酸序列为一种多肽序列包含与SEQ ID NO.1具有至少90%的序列同一性;优选地,与SEQ ID NO.1具有至少95%,最优选至少100%的序列同一性的多肽;包括一种源自SEQ ID NO.1的多肽,其通过取代、缺失和/或插入一个或多个(几个)氨基酸,对其进行改造,同源性在90%以上。The amino acid sequence of the pectin lyase PMGL-Ba is a polypeptide sequence containing at least 90% sequence identity with SEQ ID NO.1; preferably, it has at least 95% with SEQ ID NO.1, most preferably Polypeptides with at least 100% sequence identity; including a polypeptide derived from SEQ ID NO.1 that has been modified by substitution, deletion and/or insertion of one or more (several) amino acids, homology above 90%.
所述的果胶裂解酶PMGL-Ba为密码子优化后的编码基因核苷酸序列经构建真核重组表达载体转入毕赤酵母发酵后的上清液经层析后得到。The pectin lyase PMGL-Ba is obtained by constructing a eukaryotic recombinant expression vector and transferring the codon-optimized coding gene nucleotide sequence into Pichia pastoris and then chromatographing the supernatant after fermentation.
所述果胶裂解酶PMGL-Ba上清液酶活可达200~500U/mL,工程菌所产蛋白可达0.4~0.9g/L。优选的,上清液酶活可达440.0U/mL,工程菌上清所产蛋白可达0.89g/L。The enzyme activity of the pectin lytic enzyme PMGL-Ba supernatant can reach 200-500U/mL, and the protein produced by the engineering bacteria can reach 0.4-0.9g/L. Preferably, the enzyme activity of the supernatant can reach 440.0U/mL, and the protein produced by the supernatant of the engineering bacteria can reach 0.89g/L.
所述的层析包含阳离子交换层析、阴离子交换层析、凝胶过滤层析、疏水层析、亲和层析 中的至少一种。优选的,所述层析为Ni-NTA亲和层析。The chromatography includes at least one of cation exchange chromatography, anion exchange chromatography, gel filtration chromatography, hydrophobic chromatography and affinity chromatography. Preferably, the chromatography is Ni-NTA affinity chromatography.
优选的,所述的真核重组表达载体的出发载体包括但不限于pPICZαA。Preferably, the starting vector of the eukaryotic recombinant expression vector includes but is not limited to pPICZαA.
优选的,所述的毕赤酵母包括但不限于毕赤酵母X33。Preferably, the Pichia pastoris includes but is not limited to Pichia pastoris X33.
优选的,单独使用果胶裂解酶PMGL-Ba能达到去除胶黏物、改善纸张质量的目的。Preferably, using pectin lyase PMGL-Ba alone can achieve the purpose of removing stickies and improving paper quality.
更为优选的,多酶联合使用时可更好地降解胶黏物,提高纸张物理性能。More preferably, when multiple enzymes are used in combination, the adhesive can be better degraded and the physical properties of the paper can be improved.
本发明相对于现有技术具有如下的优点及效果:Compared with the existing technology, the present invention has the following advantages and effects:
果胶裂解酶PMGL-Ba是一种可直接作用于高度甲基化果胶的果胶酶,通过β-消除反应有效裂解聚半乳糖醛酸的α-1,4-糖苷键,生成果胶寡糖,并且不会产生剧毒甲醇,具有酶选择性好、副产物少、反应条件温和、效率高等优点。在制浆造纸工艺中,由于胶黏物在浆料体系中呈现负电性,因而可以吸附各种阳离子物质,降低阳离子聚合物吸附黏性物质的效率,从而加剧胶黏物沉积,因而也被称为“阴离子垃圾”,即溶解和胶体物质(Dissolved and Colloidal Substances,DCS),其中的主要物质包括甲基化果胶与聚半乳糖醛酸。因此果胶裂解酶通过降解DCS中的聚半乳糖醛酸来提高阳离子聚合物的效率并减少胶黏物的沉积,同时也可作用于胶黏物中的树脂等聚半乳糖醛酸类物质从而降解胶黏物。本发明旨在开发一种适用于工厂使用环境的中碱性、中高温果胶裂解酶,可特异性降解甲基化果胶,从而减少胶黏物沉积,其与酯酶、木聚糖酶等联合使用效果更佳,且生产成本低,工艺简单,更适合工业化生产。Pectin lyase PMGL-Ba is a pectinase that can directly act on highly methylated pectin. It effectively cleaves the α-1,4-glycosidic bond of polygalacturonic acid through β-elimination reaction to produce pectin. Oligosaccharide, and does not produce highly toxic methanol. It has the advantages of good enzyme selectivity, less by-products, mild reaction conditions, and high efficiency. In the pulping and papermaking process, because the adhesive is negatively charged in the slurry system, it can adsorb various cationic substances, reducing the efficiency of the cationic polymer in adsorbing sticky substances, thereby aggravating the deposition of adhesive, so it is also called It is "anionic garbage", that is, dissolved and colloidal substances (DCS), the main substances of which include methylated pectin and polygalacturonic acid. Therefore, pectin lyase improves the efficiency of cationic polymers and reduces the deposition of sticky materials by degrading polygalacturonic acid in DCS. It can also act on polygalacturonic acid substances such as resins in sticky materials to thereby Degrade sticky substances. The present invention aims to develop a medium-alkaline, medium-high-temperature pectin lytic enzyme suitable for use in factory environments, which can specifically degrade methylated pectin, thereby reducing sticky deposits. It works together with esterase and xylanase The combined use of the two methods has better effects, has low production cost and simple process, and is more suitable for industrial production.
本发明采用真核表达的方法,获得了重组芽孢杆菌来源的果胶裂解酶,具有表达量高,纯化简便,易于放大,适合工业化应用等特点。The present invention adopts a eukaryotic expression method to obtain pectin lyase derived from recombinant Bacillus, which has the characteristics of high expression level, simple purification, easy amplification, and is suitable for industrial application.
本发明中的果胶裂解酶PMGL-Ba可以应对再生浆生产过程中的中高温以及中碱性环境,在较高温度下仍能保持较好的胶黏物去除效果。The pectin lytic enzyme PMGL-Ba in the present invention can cope with the medium-high temperature and medium-alkaline environment during the production of regenerated pulp, and can still maintain good sticky removal effect at higher temperatures.
本发明提供了一种果胶裂解酶处理造纸胶黏物的方法,该酶可单独使用,也可以与其他种类酶复配使用,能显著提高纸张的物理性能,降低浊度和电导率,是一种潜在的新型造纸用酶制剂,具体的,The invention provides a method for treating papermaking adhesives with pectin lytic enzyme. The enzyme can be used alone or in combination with other types of enzymes. It can significantly improve the physical properties of paper and reduce turbidity and conductivity. It is A potential new enzyme preparation for papermaking, specifically,
本发明获得的果胶裂解酶PMGL-Ba,可有效降解多聚半乳糖醛酸类物质,改善阳离子聚合物效率,进而吸附更多胶黏物;The pectin lytic enzyme PMGL-Ba obtained by the present invention can effectively degrade polygalacturonic acid substances, improve the efficiency of cationic polymers, and thereby absorb more sticky substances;
果胶裂解酶PMGL-Ba与酯酶、脂肪酶、木聚糖酶等复配使用,可水解纤维素和半纤维、纤维素和纤维素之间的黏连的物质,使纤维有效分离,增加纤维的渗透性,利于纤维充分吸水润涨,增强纸张抗张、撕裂、环压、耐破等物理性能。Pectin lytic enzyme PMGL-Ba is used in combination with esterase, lipase, xylanase, etc. to hydrolyze the adhesive substances between cellulose and hemicellulose, cellulose and cellulose, effectively separating the fibers and increasing the The permeability of the fiber helps the fiber fully absorb water and swell, and enhances the physical properties of the paper such as tensile strength, tearing, ring pressure, and burst resistance.
附图说明Description of drawings
图1是实施例1中重组果胶裂解酶PMGL-Ba Ni-NTA亲和层析后SDS-PAGE分析结果图;其中,泳道M:分子量Marker;泳道1:纯化后获得的蛋白;泳道2:果胶裂解酶PMGL-Ba粗酶液。Figure 1 is a diagram of the SDS-PAGE analysis results of the recombinant pectin lyase PMGL-Ba Ni-NTA affinity chromatography in Example 1; wherein, lane M: molecular weight marker; lane 1: protein obtained after purification; lane 2: Pectin lyase PMGL-Ba crude enzyme solution.
图2是实施例2重组果胶裂解酶PMGL-Ba酶学性质法分析结果图;其中,A:最适反应pH;B:pH稳定性;C:最适反应温度;D:温度稳定性。Figure 2 is a diagram showing the enzymatic property analysis results of recombinant pectin lyase PMGL-Ba in Example 2; wherein, A: optimal reaction pH; B: pH stability; C: optimal reaction temperature; D: temperature stability.
图3是实施例2中金属离子、试剂等对重组果胶裂解酶PMGL-Ba酶活的影响分析结果图;其中,A:金属离子、试剂对酶活的影响;B:常用造纸助剂对酶活的影响。Figure 3 is a diagram showing the analysis results of the effects of metal ions, reagents, etc. on the enzyme activity of recombinant pectin lyase PMGL-Ba in Example 2; A: the effect of metal ions and reagents on the enzyme activity; B: the effect of commonly used papermaking auxiliaries on the enzyme activity influence on enzyme activity.
图4是实施例3中单一酶在再生浆胶黏物控制中的应用效果结果图;其中,A:电导率、浊度、阳离子需求量的指标结果;B:抗张与撕裂强度的指标检测;C:环压与耐破强度的检测结果。Figure 4 is a diagram of the application effect of a single enzyme in the control of regenerated pulp stickiness in Example 3; A: the index results of conductivity, turbidity, and cation demand; B: the index results of tensile and tear strength Test; C: Test results of ring pressure and bursting strength.
图5是实施例6中复配酶在再生浆胶黏物控制中的应用效果结果图;其中,A:电导率、浊度的指标结果;B:抗张与撕裂强度的指标检测;C:环压与耐破强度的检测结果。Figure 5 is a diagram of the application effect of the compound enzyme in the control of regenerated pulp stickiness in Example 6; where, A: index results of conductivity and turbidity; B: index detection of tensile and tear strength; C : Test results of ring pressure and bursting strength.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the examples and drawings, but the implementation of the present invention is not limited thereto.
下面实施方案中若未注明具体试验条件,则通常按照常规试验条件或按照试剂公司所建议的试验条件。所使用的材料、试剂等,若无特殊说明,均为从商业途径得到的试剂和材料。If no specific test conditions are specified in the following embodiments, conventional test conditions or test conditions recommended by the reagent company are usually followed. The materials, reagents, etc. used are all reagents and materials obtained from commercial sources unless otherwise specified.
在所述实施例中,所述加酶量相对于绝干浆质量计算,实验结果均重复三次取平均数。本发明所使用的果胶裂解酶PMGL-Ba,来源于Bacillus菌种,其氨基酸序列如NCBI数据库ID WP_009329358.1所示,编码基因的核苷酸序列如SEQ ID NO:1所示。In the embodiment, the amount of enzyme added was calculated relative to the absolute dry pulp mass, and the experimental results were repeated three times and averaged. The pectin lyase PMGL-Ba used in the present invention is derived from the Bacillus strain. Its amino acid sequence is as shown in the NCBI database ID WP_009329358.1, and the nucleotide sequence of the encoding gene is as shown in SEQ ID NO: 1.
实施例1一种重组果胶裂解酶PMGL-Ba的生产方法Example 1 A method for producing recombinant pectin lyase PMGL-Ba
利用全基因合成方法获取毕赤酵母密码子优化后的的果胶裂解酶PMGL-Ba的编码基因,优化后的编码基因的核苷酸序列如SEQ ID NO:1所示,由商业公司合成得到;利用限制性内切酶Eco R I和Not I双酶切目的基因PMGL-Ba以及载体pPICZαA,用同源重组方法进行连接,连接产物转化至大肠杆菌TOP10感受态细胞,获得重组大肠杆菌,对提取的重组质粒pPICZαA-PMBL-Ba进行Eco R I、Not I双酶切鉴定与测序。利用限制性内切酶DraI单酶切重组质粒,与酵母基因组发生整合,与HIS形成融合蛋白获得重组表达载体。利用电转化的方法将其转化至宿主细胞毕赤酵母X33中(具体步骤可参照文献High-Level Expression and Biochemical Properties of A Thermo-Alkaline Pectate Lyase From Bacillus sp.RN1 in Pichia pastoris With Potential in Ramie Degumming),获得基因工程菌。The whole gene synthesis method was used to obtain the coding gene of Pichia pastoris codon-optimized pectin lyase PMGL-Ba. The optimized nucleotide sequence of the coding gene is shown in SEQ ID NO: 1, which was synthesized by a commercial company. ; Use restriction endonucleases Eco RI and Not I to double-digest the target gene PMGL-Ba and the vector pPICZαA, use homologous recombination method for ligation, and transform the ligation product into E. coli TOP10 competent cells to obtain recombinant E. coli. The extracted recombinant plasmid pPICZαA-PMBL-Ba was identified and sequenced by Eco RI and Not I double enzyme digestion. The recombinant plasmid is digested with the restriction endonuclease DraI, integrated with the yeast genome, and formed a fusion protein with HIS to obtain a recombinant expression vector. Use electroporation method to transform it into the host cell Pichia pastoris X33 (for specific steps, please refer to the literature High-Level Expression and Biochemical Properties of A Thermo-Alkaline Pectate Lyase From Bacillus sp.RN1 in Pichia pastoris With Potential in Ramie Degumming) , obtain genetically engineered bacteria.
将筛选出来的毕赤酵母重组子接种于10mL BMGY液体培养基中,30℃,250rpm,振荡培养过夜;常温3000g离心2min后,收集菌体,将其转接至BMMY培养基中,转接后的菌液OD 600为0.5~1.0;30℃,250rpm条件下继续培养24~144h,期间每隔24h取样并向培养基中添加甲醇至1.0%v/v,培养完成后,固液分离获得发酵上清液,得到粗酶液。使用AKTA蛋白纯化系统对获得的发酵上清液进行Ni-NTA柱层析。用含有50mM咪唑的20mM Tris缓冲液洗脱,用超滤管(Millipore)浓缩收集目标蛋白溶液,通过SDS-PAGE分析表明可获得纯的果胶裂解酶PMGL-Ba目的蛋白,蛋白产量可达0.89g/L,所得蛋白的氨基酸序列NCBI数据库ID为WP_009329358.1。(图1)。 Inoculate the selected Pichia pastoris recombinant into 10 mL BMGY liquid medium, culture it with shaking at 30°C, 250 rpm overnight; centrifuge at 3000g for 2 minutes at room temperature, collect the cells, and transfer them to BMMY medium. The OD 600 of the bacterial liquid is 0.5 to 1.0; continue to culture for 24 to 144 hours at 30°C and 250 rpm. During this period, samples are taken every 24 hours and methanol is added to the culture medium to 1.0% v/v. After the culture is completed, solid-liquid separation is performed to obtain fermentation. supernatant to obtain crude enzyme solution. The obtained fermentation supernatant was subjected to Ni-NTA column chromatography using the AKTA protein purification system. Elute with 20mM Tris buffer containing 50mM imidazole, concentrate and collect the target protein solution with an ultrafiltration tube (Millipore), and SDS-PAGE analysis shows that the pure pectin lyase PMGL-Ba target protein can be obtained, and the protein yield can reach 0.89 g/L. The NCBI database ID of the amino acid sequence of the obtained protein is WP_009329358.1. (figure 1).
实施例2果胶裂解酶PMGL-Ba酶学性质测定Example 2 Determination of enzymatic properties of pectin lyase PMGL-Ba
1、酶活力的测定1. Determination of enzyme activity
取适量实施例1得到的果胶裂解酶PMGL-Ba溶液于10000rpm离心5min,适当稀释上清液,取出10μL至2mL 50mM的pH 8.5 Tris-HCl反应体系(含0.5%甲基化果胶)中,60℃反应10分钟,加DNS沸水浴显色,测定540nm处吸收值;以灭活酶液作为空白对照组。酶活定义为:在最适条件下,以每分钟水解底物生成1μmoL半乳糖醛酸所需酶量定义为一个酶活性单位为U。Take an appropriate amount of the pectin lyase PMGL-Ba solution obtained in Example 1 and centrifuge it at 10,000 rpm for 5 minutes, dilute the supernatant appropriately, and take out 10 μL to 2 mL of a 50 mM pH 8.5 Tris-HCl reaction system (containing 0.5% methylated pectin). , react at 60°C for 10 minutes, add DNS in a boiling water bath to develop color, and measure the absorption value at 540 nm; use the inactivated enzyme solution as a blank control group. Enzyme activity is defined as: under optimal conditions, the amount of enzyme required to hydrolyze the substrate to generate 1 μmoL galacturonic acid per minute is defined as one unit of enzyme activity, U.
2、最适反应条件测定2. Determination of optimal reaction conditions
按照步骤1的酶活测定方法,将果胶裂解酶PMGL-Ba酶液(0.0089g/L,以蛋白质量计)置于不同的pH(6.0~11.0,60℃)和不同温度(50~70℃,pH8.5)下测定果胶裂解酶PMGL-Ba的酶活,确定其最适反应pH和最适反应温度,结果如图2A~B所示。According to the enzyme activity measurement method in step 1, place the pectin lytic enzyme PMGL-Ba enzyme solution (0.0089g/L, based on the amount of protein) at different pH (6.0~11.0, 60℃) and different temperatures (50~70 ℃, pH8.5), the enzyme activity of pectin lyase PMGL-Ba was determined to determine its optimal reaction pH and optimal reaction temperature. The results are shown in Figure 2A-B.
之后将酶液(0.0089g/L)置于不同pH(5.0~11.0)的缓冲液中,室温下处理12h,参照步骤1的方法测定残余酶活性,以研究果胶裂解酶PMGL-Ba的pH稳定性。将酶液(0.0089g/L)分别置于不同温度(30℃~90℃)中保温1h后,参照步骤1的方法测定其残余酶活力,确定其温度稳定性,结果如图2C~D所示。上述实验所用缓冲液pH 5.0~6.0采用50mM乙酸-乙酸钠缓冲液,pH 7.0~9.0范围内采用50mM Tris-HCl缓冲液,pH 10.0~11.0采用50mM甘氨酸-氢氧化钠缓冲液。Afterwards, the enzyme solution (0.0089g/L) was placed in buffers with different pH (5.0~11.0) and treated at room temperature for 12 hours. The residual enzyme activity was measured according to the method in step 1 to study the pH of pectin lyase PMGL-Ba. stability. After the enzyme solution (0.0089g/L) was incubated at different temperatures (30°C ~ 90°C) for 1 hour, the residual enzyme activity was measured according to the method in step 1 to determine its temperature stability. The results are shown in Figure 2C~D Show. The buffer used in the above experiment used 50mM acetic acid-sodium acetate buffer for pH 5.0 to 6.0, 50mM Tris-HCl buffer for pH 7.0 to 9.0, and 50mM glycine-sodium hydroxide buffer for pH 10.0 to 11.0.
结果表明,果胶裂解酶PMGL-Ba的最适反应pH为8.5(图2A);在pH 5.0~11.0范围内处理12h,能保持80%以上的酶活力(图2B);最适反应温度为60℃(图2C);在温度小于60℃时处理1h,重组果胶裂解酶PMGL-Ba能保持80%以上的酶活力(图2D)。因此,本发明的果胶裂解酶PMGL-Ba适配于造纸工艺环境。The results show that the optimal reaction pH of pectin lyase PMGL-Ba is 8.5 (Figure 2A); when treated for 12 hours in the pH range of 5.0 to 11.0, more than 80% of the enzyme activity can be maintained (Figure 2B); the optimal reaction temperature is 60°C (Figure 2C); when treated for 1 hour at a temperature lower than 60°C, the recombinant pectin lyase PMGL-Ba can maintain more than 80% of the enzyme activity (Figure 2D). Therefore, the pectin lytic enzyme PMGL-Ba of the present invention is suitable for the papermaking process environment.
3、金属离子、造纸助剂对酶活的影响3. Effects of metal ions and papermaking additives on enzyme activity
按照上述酶活测定方法,研究了2mM/5mM金属离子、表面活性剂SDS、金属离子螯合剂EDTA以及0.01%,0.001%的不同造纸助剂对重组果胶裂解酶PMGL-Ba酶催化活性的影响;参照步骤2的方法,在酶液(0.0089g/L)中分别加入2mM/5mM不同金属离子/造纸助剂,室温下处理12h,参照步骤1的方法测定残余酶活性。其中金属离子包括Ca 2+、K +、Na +、Cu 2+、Fe 3+、Mg 2+;8种常见造纸助剂及作用分别是: According to the above enzyme activity determination method, the effects of 2mM/5mM metal ions, surfactant SDS, metal ion chelating agent EDTA and 0.01%, 0.001% of different papermaking additives on the catalytic activity of recombinant pectin lyase PMGL-Ba were studied. ; Refer to the method in step 2, add 2mM/5mM different metal ions/papermaking aids to the enzyme solution (0.0089g/L), treat at room temperature for 12 hours, and measure the residual enzyme activity according to the method in step 1. The metal ions include Ca 2+ , K + , Na + , Cu 2+ , Fe 3+ , and Mg 2+ ; the eight common papermaking additives and their functions are:
CPAM,阳离子聚丙烯酰胺:纸张增强剂、助留助滤剂;CPAM, cationic polyacrylamide: paper enhancer, retention and drainage aid;
APAM,阴离子聚丙烯酰胺:助留助滤剂;APAM, anionic polyacrylamide: retention and drainage aid;
NPAM,非离子聚丙烯酰胺:助率剂;NPAM, nonionic polyacrylamide: additive;
PEO,聚氧化乙烯:助留助滤剂,分散剂;PEO, polyethylene oxide: retention and filter aid, dispersant;
CS,阳离子淀粉:助留助滤剂;CS, cationic starch: retention and drainage aid;
OS,氧化淀粉:胶粘剂,施胶剂;OS, oxidized starch: adhesive, sizing agent;
PAE,聚酰胺环氧氯丙烷树脂:湿强剂;PAE, polyamide epichlorohydrin resin: wet strength agent;
AKD,聚烷基烯酮:施胶剂。AKD, polyalkyl ketene: sizing agent.
上述助剂的使用浓度一般为8~10KG/吨(绝干浆)。The usage concentration of the above-mentioned additives is generally 8~10KG/ton (absolutely dry pulp).
结果如图3所示,实验数据表明,5mM浓度下的Ca 2+,Fe 3+,SDS明显抑制酶活,其中Fe 3+可降低85%酶活;Na +,2mM的Ca 2+可促进酶活,其中Ca 2+可使酶活增强至116%,其它金属离子或试剂对果胶裂解酶PMGL-Ba有轻微的促进作用或者基本无影响(图3A)。8种造纸助剂均不会损伤酶活,并且0.01%浓度下的CPAM、PEO、APAM均可显著增强酶活(图3B)。因此,本发明制备的果胶裂解酶PMGL-Ba在常用的造纸助剂存在下是具有活性的和稳定的。 The results are shown in Figure 3. The experimental data show that Ca 2+ , Fe 3+ and SDS at a concentration of 5mM significantly inhibit the enzyme activity, among which Fe 3+ can reduce 85% of the enzyme activity; Na + , 2mM Ca 2+ can promote Enzyme activity, among which Ca 2+ can enhance the enzyme activity to 116%, other metal ions or reagents have a slight promotion effect or basically have no effect on pectin lyase PMGL-Ba (Figure 3A). None of the eight papermaking additives will damage the enzyme activity, and CPAM, PEO, and APAM at a concentration of 0.01% can significantly enhance the enzyme activity (Figure 3B). Therefore, the pectin lytic enzyme PMGL-Ba prepared in the present invention is active and stable in the presence of commonly used papermaking auxiliaries.
4、底物特异性分析4. Substrate specificity analysis
按照上述酶活测定方法,在50mM的Tris-HCl缓冲液条件下,将不同来源的0.5%(w/v)的包含聚半乳糖醛酸的物质作为底物,如不同来源植物果胶、聚半乳糖醛酸(PGA)、甲基化果胶、不同再生浆等,在60℃、pH 8.5条件下持续10分钟的反应,测试重组果胶裂解酶PMGL-Ba的底物特异性(0.0089g/L)。结果表明,果胶裂解酶PMGL-Ba可降解不同的果胶,也可降解甲基化果胶,对不同的再生浆也有一定的活性,因此,本发明的果胶裂解酶PMGL-Ba适合于再生浆生产过程中使用。According to the above enzyme activity assay method, under the condition of 50mM Tris-HCl buffer, 0.5% (w/v) polygalacturonic acid-containing substances from different sources are used as substrates, such as plant pectin, polygalacturonic acid from different sources. Galacturonic acid (PGA), methylated pectin, different regenerated pulps, etc. were reacted for 10 minutes at 60°C and pH 8.5 to test the substrate specificity of the recombinant pectin lyase PMGL-Ba (0.0089g /L). The results show that the pectin lytic enzyme PMGL-Ba can degrade different pectins, and can also degrade methylated pectin, and also has certain activity on different regenerated pulps. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention is suitable for Used in the production process of recycled pulp.
表1果胶裂解酶PMGL-Ba的底物特异性分析结果Table 1 Analysis results of substrate specificity of pectin lyase PMGL-Ba
0.5%底物0.5% substrate 酶活(U/mL)Enzyme activity (U/mL) 相对酶活(%)Relative enzyme activity (%)
PGAPGA 15.2415.24 3.043.04
苹果果胶Apple pectin 18.5618.56 3.713.71
柑橘果胶Citrus pectin 42.5142.51 8.498.49
酯化果胶Esterified pectin 500.47500.47 100.00100.00
果胶Pectin 1220.411220.41 243.85243.85
旧报纸old newspaper 0.020.02 --
瓦楞纸箱-芯纸Corrugated box-core paper 142.25142.25 28.4228.42
瓦楞纸箱-内面纸Corrugated box-inner paper 88.2288.22 17.6617.66
实施例3生物酶单独使用对胶黏物的处理Example 3 Treatment of adhesives using biological enzymes alone
本实施例中再生浆料为回收的OCC箱板纸制备的再生浆料,称取绝干重量为20g的OCC浆板,加去离子水稀释浆浓至2%,分别添加不同使用量的生物酶如下:果胶裂解酶PMGL-Ba 44U/g(相对于绝干浆质量);果胶酸裂解酶PEL 3U/g;内切纤维素酶EG1 3U/g;木聚糖酶XYN 175U/g;漆酶LacTT 0.05U/g;甾醇酯酶CHE 20U/g;淀粉酶Amy-K 300U/g。在各酶最佳的温度和pH值的条件下反应3小时,转速300rpm。具体的温度与pH如下:果胶裂解酶PMGL-Ba为温度60℃、pH 8.5;果胶酸裂解酶PEL为温度80℃、pH 10.0;内切纤维素酶EG1为温度60℃、pH 5.0;木聚糖酶XYN为温度70℃、pH 9.0;漆酶LacTT为温度90℃、pH 7.0;甾醇酯酶CHE为温度50℃、pH 7.0;淀粉酶Amy-K为温度50℃、pH 6.0。反应结束后收集浆料,平衡水分,利用凯塞抄纸系统抄纸,纸张定量80g/m 2,采用白水循环模式,每个浆样3组平行样,最后一组平行样处收集白水,通过白水的浊度、阳离子需求量(CD)和电导率间接表征微细胶黏物的含量。实施例采用L&W抗张强度仪、L&W耐破度测定仪、L&W压溃测试仪、L&W撕裂度仪分别按照国家标准GB/T 12914-2008、GB/T 454-2002、TAPPI T810om-98、TAPPI T414om-12测定纸张的抗张强度、耐破强度、环压强度和撕裂强度,各试验的结果都是四组平行样的平均值。胶黏物检测分别用浊度仪测定白水的浊度,电导率仪测定粒径,PCD-03PH颗粒电荷分析仪测得阳离子需求量,以此来间接表征微细胶黏物的含量。其中浊度能够间接的反映测试样品中的CS(胶体物质Colloid substances)含量;阳离子需求量/电导率可以反映胶体物质和溶解物质所带负电量的强弱,从而推断白水样品中的DS(溶解物)含量情况。在不加酶的情况下,用其余相同条件处理废纸浆,实验测定结果为原料组。 In this example, the regenerated slurry is a regenerated slurry prepared from recycled OCC boxboard paper. Weigh an OCC pulp board with a dry weight of 20g, add deionized water to dilute the slurry to 2%, and add different amounts of biomass. The enzymes are as follows: pectin lyase PMGL-Ba 44U/g (relative to absolute dry pulp mass); pectate lyase PEL 3U/g; endocellulase EG1 3U/g; xylanase XYN 175U/g ; Laccase LacTT 0.05U/g; Sterol esterase CHE 20U/g; Amylase Amy-K 300U/g. React for 3 hours under the optimal temperature and pH conditions of each enzyme, with a rotation speed of 300 rpm. The specific temperatures and pH are as follows: the temperature of pectin lyase PMGL-Ba is 60°C and pH 8.5; the temperature of pectate lyase PEL is 80°C and pH 10.0; the temperature of endocellulase EG1 is 60°C and pH 5.0; The temperature of xylanase XYN is 70°C and pH 9.0; the temperature of laccase LacTT is 90°C and pH 7.0; the temperature of sterol esterase CHE is 50°C and pH 7.0; the temperature of amylase Amy-K is 50°C and pH 6.0. After the reaction, collect the slurry, balance the moisture, and use the Kaiser papermaking system to make paper. The paper weight is 80g/m 2 and the white water circulation mode is used. Each slurry sample has 3 sets of parallel samples. White water is collected at the last set of parallel samples and passed through The turbidity, cation demand (CD) and conductivity of white water indirectly indicate the content of fine sticky substances. The examples used L&W tensile strength tester, L&W bursting strength tester, L&W crush tester, and L&W tear tester in accordance with national standards GB/T 12914-2008, GB/T 454-2002, TAPPI T810om-98, respectively. TAPPI T414om-12 measures the tensile strength, bursting strength, ring crush strength and tear strength of paper. The results of each test are the average of four groups of parallel samples. Sticky matter detection uses a turbidity meter to measure the turbidity of white water, a conductivity meter to measure the particle size, and a PCD-03PH particle charge analyzer to measure the cation demand to indirectly characterize the content of fine sticky matter. Among them, turbidity can indirectly reflect the CS (colloidal substances) content in the test sample; cation demand/conductivity can reflect the strength of the negative charge of colloidal substances and dissolved substances, thereby inferring the DS (dissolved substances) in the white water sample. substance) content. Without adding enzyme, waste paper pulp was treated under the same conditions, and the experimental measurement results were for the raw material group.
结果图4表明,将单一酶应用在再生浆的处理中,除淀粉酶、甾醇酶处理后,纸张撕裂强度有明显下降外,其他纸张性能相较空白对照均有所提升;对于胶黏物去除效果,果胶裂解酶PMGL-Ba、果胶酸裂解酶、甾醇酶和淀粉酶处理后,白水中微细胶黏物含量均有明显降低。与果胶酸裂解酶(EC 4.2.2.2)相比,果胶裂解酶PMGL-Ba应用在纸浆上,通过特异性降解甲基化的聚半乳糖醛酸,可大幅度提高纸张的撕裂强度,并且更少的降低了微细胶黏物的含量。因此,本发明的果胶裂解酶PMGL-Ba具有良好的制浆造纸应用潜力。The results shown in Figure 4 show that when a single enzyme is used in the treatment of regenerated pulp, except for the obvious decrease in paper tear strength after amylase and sterolase treatment, other paper properties are improved compared to the blank control; for adhesives In terms of removal effect, after treatment with pectin lyase PMGL-Ba, pectate lyase, sterolase and amylase, the content of fine sticky substances in white water was significantly reduced. Compared with pectate lyase (EC 4.2.2.2), pectin lyase PMGL-Ba is applied to paper pulp and can greatly improve the tear strength of paper by specifically degrading methylated polygalacturonic acid. , and reduce the content of fine adhesives even less. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention has good application potential in pulping and papermaking.
实施例4果胶裂解酶PMGL-Ba对工厂浆的胶黏物处理Example 4 Glue treatment of factory pulp by pectin lytic enzyme PMGL-Ba
本实施例中再生浆取自东莞某造纸厂的贮浆池,该废纸浆己经经过了碎浆、浮选工序,但尚未加入任何湿部添加剂。称取绝干重量为20g的工厂浆,加去离子水控制浆浓为2%,添加10U/g的果胶裂解酶PMGL-Ba酶液,处理温度为60℃,pH为7.2,处理时间1小时,搅拌转速为200rpm。完成反应之后,沸水中放置5分钟使酶失活,使用200目浆袋清洗纸浆,过滤,保持24h的均衡湿度备用。使用凯赛法自动抄纸机抄造定量为80g/m 2的手抄片,成型后90℃下干燥10min。将手抄片在恒温恒湿实验室(温度(23±1)℃、相对湿度(50±2)%)放置12h后进行成纸强度检测。同时在凯赛法自动抄纸机分别取不同生物酶处理抄纸的白水,并以4℃保存。 The regenerated pulp in this example is taken from the pulp storage tank of a paper mill in Dongguan. The waste paper pulp has gone through the pulping and flotation processes, but no wet end additives have been added. Weigh the factory slurry with a dry weight of 20g, add deionized water to control the slurry concentration to 2%, add 10U/g of pectin lyase PMGL-Ba enzyme solution, the treatment temperature is 60°C, the pH is 7.2, and the treatment time is 1 hour, the stirring speed is 200rpm. After completing the reaction, place it in boiling water for 5 minutes to inactivate the enzyme. Use a 200-mesh pulp bag to clean the pulp, filter it, and maintain a balanced humidity for 24 hours for later use. Use the Kaiser method automatic papermaking machine to make handsheets with a basis weight of 80g/ m2 , and dry them at 90°C for 10 minutes after forming. The handsheets were placed in a constant temperature and humidity laboratory (temperature (23±1)°C, relative humidity (50±2)%) for 12 hours and then the paper strength was tested. At the same time, the white water used for papermaking treated with different biological enzymes was taken from the Kaiser method automatic papermaking machine and stored at 4°C.
按照实施例3的测定方法测定各项指标。结果表明,与原浆相比,果胶裂解酶PMGL-Ba应用后可增强纸张的各种物理性能,其中抗张强度可增强125%,撕裂强度可增强124%,环压强度可增强157%,耐破强度可增强132%;果胶裂解酶PMGL-Ba的使用同时也降低了微细胶黏物的含量,其中浊度可降低至47%,电导率可降低至97%。因此,本发明的果胶裂解酶PMGL-Ba单一使用也可处理再生浆中胶黏物,且增强纸张质量。Various indicators were measured according to the measurement method of Example 3. The results show that compared with the original pulp, the application of pectin lyase PMGL-Ba can enhance various physical properties of paper, including tensile strength that can be enhanced by 125%, tear strength by 124%, and ring compressive strength by 157%. %, the bursting strength can be enhanced by 132%; the use of pectin lytic enzyme PMGL-Ba also reduces the content of fine gums, in which the turbidity can be reduced to 47% and the conductivity can be reduced to 97%. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention can also be used alone to treat sticky matter in regenerated pulp and enhance paper quality.
实施例5Example 5
本实施例中所用浆料与实施例4来源相同,称取绝干重量为20g的工厂浆,加去离子水控制浆浓为2%,添加5U/g的果胶裂解酶PMGL-Ba和5U/g的木聚糖酶共同反应,处理温度 为60℃,pH为7.2,处理时间1小时,搅拌转速为200rpm。随后按照实施例3检测各项数值。The slurry used in this example comes from the same source as Example 4. Weigh the factory slurry with a dry weight of 20g, add deionized water to control the slurry concentration to 2%, and add 5U/g pectin lyase PMGL-Ba and 5U /g of xylanase react together, the treatment temperature is 60°C, the pH is 7.2, the treatment time is 1 hour, and the stirring speed is 200 rpm. Subsequently, various values were tested according to Example 3.
结果表明,与原浆相比,复合酶处理也可提高纸张物理性能,其中抗张强度可增强113%,撕裂强度可增强107%,环压强度可增强130%,耐破强度可增强106%;同时也降低了微细胶黏物的含量,其中浊度可降低至74%,与单一使用果胶裂解酶PMGL-Ba相比,复配使用生物酶可显著降低白水的电导率至84%。The results show that compared with the original pulp, composite enzyme treatment can also improve the physical properties of paper, including tensile strength that can be enhanced by 113%, tear strength by 107%, ring crush strength by 130%, and bursting strength by 106%. %; it also reduces the content of fine sticky substances, and the turbidity can be reduced to 74%. Compared with the single use of pectin lyase PMGL-Ba, the combined use of biological enzymes can significantly reduce the conductivity of white water to 84% .
因此本发明提供的果胶裂解酶PMGL-Ba可与木聚糖酶联用于工厂浆,可显著提高纸张物理性能,更好降低白水电导率。Therefore, the pectin lytic enzyme PMGL-Ba provided by the present invention can be used in factory pulp in conjunction with xylanase, which can significantly improve the physical properties of paper and better reduce the conductivity of white water.
实施例6生物酶联合使用对胶黏物的处理Example 6 Treatment of adhesives using a combination of biological enzymes
本实施例中再生浆料为回收的OCC箱板纸,与实施例3来源相同。称取绝干重量为20g的OCC浆板,加去离子水稀释浆浓至2%,添加不同酶液进行复配处理,具体的:果胶裂解酶PMGL-Ba添加量为44U/g(相对于绝干浆质量),脂肪酶ARL(EC 3.1.1.3)26.2U/g,果胶酸裂解酶PEL(GenBank Accession No.AB428424.1)3U/g,淀粉酶Amy-K(EC 3.2.1.1)300U/g,甾醇酶CHE(GenBank:AKZ66521.1)20U/g。处理温度为50℃,pH为7.2,处理时间3小时,搅拌转速为200rpm。后续检测指标及方法按实施例3进行表征。多酶联合使用控制胶黏物结果如图5所示。In this embodiment, the recycled slurry is recycled OCC container paper, which is from the same source as in Example 3. Weigh an OCC pulp plate with a dry weight of 20g, add deionized water to dilute the pulp to 2%, and add different enzyme solutions for compound processing. Specifically: the addition amount of pectin lytic enzyme PMGL-Ba is 44U/g (relative to (Based on absolute dry pulp mass), lipase ARL (EC 3.1.1.3) 26.2U/g, pectate lyase PEL (GenBank Accession No.AB428424.1) 3U/g, amylase Amy-K (EC 3.2.1.1 ) 300U/g, sterolase CHE (GenBank: AKZ66521.1) 20U/g. The treatment temperature is 50°C, the pH is 7.2, the treatment time is 3 hours, and the stirring speed is 200 rpm. Subsequent detection indicators and methods were characterized according to Example 3. The results of using multiple enzymes to control adhesives are shown in Figure 5.
其中,复配酶配方A指:脂肪酶ARL,果胶酸裂解酶PEL,淀粉酶Amy-K;Among them, compound enzyme formula A refers to: lipase ARL, pectate lyase PEL, amylase Amy-K;
复配酶配方B指:脂肪酶ARL,果胶酸裂解酶PEL,甾醇酶CHE;Compound enzyme formula B refers to: lipase ARL, pectate lyase PEL, sterolase CHE;
复配酶配方C指:脂肪酶ARL,果胶酸裂解酶PEL,果胶裂解酶PMGL-Ba;Compound enzyme formula C refers to: lipase ARL, pectate lyase PEL, pectin lyase PMGL-Ba;
复配酶配方D指:果胶酸裂解酶PEL,淀粉酶Amy-K,甾醇酶CHE;Compound enzyme formula D refers to: pectate lyase PEL, amylase Amy-K, sterolase CHE;
复配酶配方E指:果胶酸裂解酶PEL,淀粉酶Amy-K,果胶裂解酶PMGL-Ba;Compound enzyme formula E refers to: pectate lyase PEL, amylase Amy-K, pectin lyase PMGL-Ba;
复配酶配方F指:脂肪酶ARL,果胶酸裂解酶PEL,淀粉酶Amy-K,甾醇酶CHE;Compound enzyme formula F refers to: lipase ARL, pectate lyase PEL, amylase Amy-K, sterolase CHE;
复配酶配方G指:脂肪酶ARL,果胶酸裂解酶PEL,淀粉酶Amy-K,甾醇酶CHE,果胶裂解酶PMGL-Ba。Compound enzyme formula G refers to: lipase ARL, pectate lyase PEL, amylase Amy-K, sterolase CHE, pectin lyase PMGL-Ba.
综合结果表明,在多酶联合处理再生浆中,在电导率处理方面,复配酶B效果最好,其次C、D和E也可降低电导率;浊度处理方面,复配酶C效果最好,其次D和F复配也有一定效果(图5A)。图5B为纸张抗张与撕裂强度分析,结果显示,在抗张强度方面,复配酶处理均降低了该指标;对撕裂强度,除E外,其余酶处理均增强该指标,其中F,G复配效果最好。图5C为环压与耐破强度分析,复配酶E,F,G处理均可轻微提高环压强度;A,B,C酶处理轻微降低了耐破强度。对比来看,果胶裂解酶PMGL-Ba复配脂肪酶、果胶酸裂解酶适用于胶黏物处理,果胶裂解酶PMGL-Ba复配脂肪酶、果胶酸裂解酶、淀粉酶、甾醇酯酶可用于增强纸张物理性能。因此,本发明的果胶裂解酶PMGL-Ba适用于与多种酶共同使用处理再生浆,降低胶黏物的含量同时也提升了纸张性能。The comprehensive results show that in the multi-enzyme combined treatment of regenerated pulp, compound enzyme B has the best effect in terms of conductivity treatment, followed by C, D and E, which can also reduce the conductivity; in terms of turbidity treatment, compound enzyme C has the best effect. Well, secondly, the combination of D and F also has a certain effect (Figure 5A). Figure 5B shows the analysis of paper tensile and tear strength. The results show that in terms of tensile strength, compound enzyme treatment reduced this index; for tear strength, except for E, all other enzyme treatments enhanced this index, among which F , G compound has the best effect. Figure 5C shows the analysis of ring pressure and bursting strength. Treatment with complex enzymes E, F, and G can slightly increase the ring pressure strength; treatment with enzymes A, B, and C slightly reduces the bursting strength. In comparison, pectin lyase PMGL-Ba compounded with lipase and pectate lyase is suitable for treating sticky materials, while pectin lyase PMGL-Ba compounded with lipase, pectate lyase, amylase, and sterols Esterase enzymes can be used to enhance paper physical properties. Therefore, the pectin lytic enzyme PMGL-Ba of the present invention is suitable for use with a variety of enzymes to treat regenerated pulp, reduce the sticky content and improve paper performance.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, etc. may be made without departing from the spirit and principles of the present invention. All simplifications should be equivalent substitutions, and are all included in the protection scope of the present invention.

Claims (10)

  1. 一种果胶裂解酶处理再生浆胶黏物的方法,其特征在于包括以下步骤:A method for treating regenerated pulp glue with pectin lytic enzyme, which is characterized by comprising the following steps:
    在再生浆中加入酶,处理后得到低胶黏物的纸浆;Add enzymes to the regenerated pulp and obtain low stickiness pulp after treatment;
    所述的酶包括果胶裂解酶PMGL-Ba,其氨基酸序列的NCBI数据库登记号为WP_009329358.1。The enzyme includes pectin lyase PMGL-Ba, the NCBI database registration number of its amino acid sequence is WP_009329358.1.
  2. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的酶还包括脂肪酶、果胶酸裂解酶、淀粉酶、甾醇酶、木聚糖酶、酯酶中的至少一种。The enzyme also includes at least one of lipase, pectate lyase, amylase, sterolase, xylanase, and esterase.
  3. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的酶为脂肪酶、果胶酸裂解酶与果胶裂解酶PMGL-Ba按酶活比20~30:2~4:2~50复配得到。The enzyme is lipase, pectic acid lyase and pectin lyase PMGL-Ba, which are compounded according to an enzyme activity ratio of 20-30:2-4:2-50.
  4. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的酶为果胶酸裂解酶、淀粉酶与果胶裂解酶PMGL-Ba按酶活比2~4:200~400:2~50复配得到。The enzyme is a compound of pectate lyase, amylase and pectin lyase PMGL-Ba at an enzyme activity ratio of 2-4:200-400:2-50.
  5. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的酶为脂肪酶、果胶酸裂解酶、淀粉酶、甾醇酶与果胶裂解酶PMGL-Ba按酶活比20~30:2~4:200~400:10~30:2~50复配得到。The enzymes are lipase, pectate lyase, amylase, sterolase and pectin lyase PMGL-Ba according to the enzyme activity ratio 20~30:2~4:200~400:10~30:2~50 Remixed.
  6. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的再生浆为旧瓦楞纸箱、书刊杂志纸、旧报纸、纸箱厂的边角料、印刷厂的白纸切边、水泥袋、混合废纸及杂废纸中的至少一种为原料制备的再生浆;The regenerated pulp is recycled from at least one of old corrugated cartons, book and magazine paper, old newspapers, scraps from carton factories, white paper trimmings from printing factories, cement bags, mixed waste paper and miscellaneous waste paper. slurry;
    所述的再生浆的纸浆浓度为2~6%;The pulp concentration of the regenerated pulp is 2 to 6%;
    所述的处理的条件为pH5.0~11.0,温度30~90℃;The treatment conditions are pH 5.0-11.0 and temperature 30-90°C;
    所述的处理的时间为1~3h;The processing time is 1 to 3 hours;
    所述的处理为搅拌处理,转速为100~300rpm。The described treatment is a stirring treatment, and the rotation speed is 100-300 rpm.
  7. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的果胶裂解酶PMGL-Ba的加入量为2~50U/g,以再生浆的绝干质量计。The addition amount of the pectin lytic enzyme PMGL-Ba is 2 to 50 U/g, based on the absolute dry mass of the regenerated pulp.
  8. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的果胶裂解酶PMGL-Ba的编码基因的核苷酸序列如SEQ ID NO.1所示;The nucleotide sequence of the encoding gene of the pectin lyase PMGL-Ba is shown in SEQ ID NO.1;
    所述的果胶裂解酶PMGL-Ba的氨基酸序列与SEQ ID NO.1所示序列具有至少90%的序列同一性;The amino acid sequence of the pectin lyase PMGL-Ba has at least 90% sequence identity with the sequence shown in SEQ ID NO.1;
    进一步的,所述的果胶裂解酶PMGL-Ba的氨基酸序列与SEQ ID NO.1具有至少95%的序列同一性;Further, the amino acid sequence of the pectin lyase PMGL-Ba has at least 95% sequence identity with SEQ ID NO.1;
    进一步的,所述的果胶裂解酶PMGL-Ba的氨基酸序列与SEQ ID NO.1具有至少100%的序列同一性;Further, the amino acid sequence of the pectin lyase PMGL-Ba has at least 100% sequence identity with SEQ ID NO.1;
    进一步的,所述的果胶裂解酶PMGL-Ba包括一种源自SEQ ID NO.1的多肽,其通过取代、缺失和/或插入一个或多个氨基酸,对其进行改造,同源性在90%以上。Further, the pectin lyase PMGL-Ba includes a polypeptide derived from SEQ ID NO. 1, which is modified by substituting, deleting and/or inserting one or more amino acids, and the homology is at More than 90.
  9. 根据权利要求1所述的方法,其特征在于:The method according to claim 1, characterized in that:
    所述的果胶裂解酶PMGL-Ba为密码子优化后的编码基因核苷酸序列经构建真核重组表达载体转入毕赤酵母发酵后的上清液经层析后得到。The pectin lyase PMGL-Ba is obtained by constructing a eukaryotic recombinant expression vector and transferring the codon-optimized coding gene nucleotide sequence into Pichia pastoris and then chromatographing the supernatant after fermentation.
  10. 权利要求1~9任一所述的果胶裂解酶处理再生浆胶黏物的方法在造纸中的应用。Application of the method of treating regenerated pulp glue with pectin lytic enzyme according to any one of claims 1 to 9 in papermaking.
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