WO2024054023A1 - Water-soluble base coat composition - Google Patents

Water-soluble base coat composition Download PDF

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Publication number
WO2024054023A1
WO2024054023A1 PCT/KR2023/013307 KR2023013307W WO2024054023A1 WO 2024054023 A1 WO2024054023 A1 WO 2024054023A1 KR 2023013307 W KR2023013307 W KR 2023013307W WO 2024054023 A1 WO2024054023 A1 WO 2024054023A1
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WO
WIPO (PCT)
Prior art keywords
resin
water
coating film
acrylic resin
above range
Prior art date
Application number
PCT/KR2023/013307
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French (fr)
Korean (ko)
Inventor
정다은
조수영
김맹기
Original Assignee
주식회사 케이씨씨
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Publication of WO2024054023A1 publication Critical patent/WO2024054023A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34922Melamine; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic

Definitions

  • the present invention relates to water-soluble base coat compositions.
  • the exterior panel of a car body must be free from deterioration and rust, and must be durable enough to maintain the gloss or color of the paint film.
  • the painting process of a vehicle is typically electrodeposition painting on a car body that has gone through a pretreatment process, followed by intermediate painting to improve adhesion and smoothness, and base painting on the intermediately painted body to enhance the aesthetics of the vehicle body. Afterwards, it is common to apply a clear coat to protect the color of the base coat, improve its appearance, and protect the base coat from the outside.
  • eco-friendliness is being embodied in the form of actively limiting the use of volatile organic compounds.
  • the volatile organic compounds have the characteristic of easily volatilizing at room temperature, so when they exist in a gaseous state, they are naturally emitted in the atmospheric environment and become an important cause of air pollution. These volatile organic compounds are known to have unique biological toxicity and chemical reactivity, which can cause various types of environmental problems. They cause serious environmental damage, such as the creation of ozone layer in the troposphere, destruction of the stratosphere, greenhouse effect, and odor generation. there is.
  • Patent Document 1 discloses an aqueous base containing polyurethane dispersion resin, acrylic emulsion resin, pigment, leveling agent, silicone-based antifoaming agent, ultraviolet absorber, ultraviolet stabilizer, dispersant, ionized water, and thickener.
  • a coat coating composition is disclosed.
  • the conventional water-based coloring base paint composition has a slow drying speed, and the brightness is lowered due to a decrease in volumetric shrinkage due to drying, or the solvent content in the composition is reduced, resulting in lower brightness, and the pigment or solid content in the composition is reduced. There was a problem with sedimentation occurring.
  • the fast drying speed prevents a decrease in brightness due to a decrease in volumetric shrinkage due to drying, improves the decrease in brightness caused by a decrease in the organic solvent content in the composition, and reduces VOC and makes it eco-friendly by lowering the content of the organic solvent.
  • Patent Document 1 Korean Patent No. 10-1221276 (January 11, 2013)
  • the present invention seeks to provide a water-soluble base coat composition that prevents deformation of the produced coating film due to reduced volumetric shrinkage due to drying, enables high saturation and high brightness, and produces a coating film with excellent mechanical properties.
  • the present invention can provide a water-soluble base coat composition including a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent.
  • the water-soluble base coat composition according to the present invention contains resins with different drying speeds, so that deformation of the manufactured coating film due to reduced volumetric shrinkage due to drying is prevented, and high saturation and high brightness can be achieved.
  • the coating film prepared from the above composition has excellent mechanical properties, especially gloss, impact resistance, water resistance, and cold chipping resistance, and can be usefully used for car body painting.
  • a water-soluble base coat composition includes a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent, wherein the first acrylic resin is glass.
  • the water-soluble base has a transition temperature of 15 to 25 °C and a weight average molecular weight of 11,000 to 15,000 g/mol
  • the second acrylic resin has a glass transition temperature of 1 to 10 °C and a weight average molecular weight of 5,000 to 10,000 g/mol.
  • a coat composition is provided.
  • the drying speed and crosslinking density of the coating film are adjusted to improve the appearance characteristics and mechanical properties of the coating film, and the organic solvent content in the composition is adjusted. It is environmentally friendly and has excellent workability.
  • the different glass transition temperatures of the two types of acrylic resin enable high saturation and high brightness to be achieved by controlling the drying speed and surface tension of the coating film of the water-soluble base coat composition of the present invention, resulting in excellent appearance characteristics of the coating film, and also 2 Different weight average molecular weights of different types of acrylic resin have the effect of improving adhesion and mechanical properties by controlling the crosslinking density of the coating film.
  • the first acrylic resin serves to improve the rheology and hardness of a coating film prepared from a water-soluble base coat composition containing it.
  • the first acrylic resin can be directly synthesized according to a known method, or a commercially available product can be used.
  • the first acrylic resin is selected from the group consisting of allyl methacrylate (AMA), methyl methacrylate (MMA), ethyl acrylate (EA), hydro ethyl acrylate (HEA) and methacrylic acid (MAA). It may contain units derived from one or more selected monomers.
  • the first acrylic resin includes allyl methacrylate (AMA), methyl methacrylate (MMA), ethyl acrylate (EA), hydro ethyl acrylate (HEA) and methacrylic acid (MAA) as monomers. It may be manufactured from a mixture of:
  • the mixture may further include a divalent acrylic monomer.
  • Divalent acrylic monomers include, for example, 1,4-Butanediol diacrylate, 1,4-Butanediol dimethacrylate, 1,5-pentadiol Dimethacrylate (1,5-Pentanediol dimethacrylate), 1,6-Hexanediol diacrylate, 1,6-Hexanediol dimethacrylate, 1,9-Nonanediol dimethacrylate, 1,10-Decanediol dimethacrylate, Ethylene glycol diacrylate, ethylene Glycol dimethacrylate (Ethylene glycol dimethacrylate), etc. may be mentioned.
  • the first acrylic resin may have a solid content (NV) of 32 to 38% by weight, or 34 to 36% by weight, based on the total weight of the resin.
  • NV solid content
  • the storage stability of the resin may be improved and workability may be excellent.
  • the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the first acrylic resin is too high, causing stability during reaction. decreases, dispersion stability deteriorates, and agglomeration may occur over time.
  • the first acrylic resin may have a viscosity of 8 to 320 cps, or 10 to 300 cps at 25°C.
  • the viscosity of the first acrylic resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability.
  • the viscosity of the first acrylic resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
  • the first acrylic resin may have an acid value (Av) of 1 to 10 mgKOH/g, or 3 to 10 mgKOH/g.
  • Av acid value of 1 to 10 mgKOH/g
  • the acid value of the first acrylic resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom. If the acid value of the first acrylic resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
  • the first acrylic resin may have a hydroxyl value (OHv) of 11 to 20 mgKOH/g, or 11 to 17 mgKOH/g.
  • OHv hydroxyl value
  • the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom.
  • the hydroxyl value of the first acrylic resin is less than the above range, the stability of the resin decreases, which causes a problem of lowering the storability of the manufactured coating composition. If it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
  • the first acrylic resin may have a pH of 6 to 10, or 7 to 9.
  • the pH of the first acrylic resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the first acrylic resin is less than the above range, the viscosity of the composition is too low and the paint flow, adhesion, and scratch resistance are reduced due to non-formation of the produced coating film, and if the pH is above the above range, the workability of the composition is poor. A lack of this may cause a problem in which the appearance characteristics of the manufactured coating film are deteriorated.
  • the first acrylic resin may have a glass transition temperature (Tg) of 15 to 25°C, or 16 to 20°C.
  • Tg glass transition temperature
  • the glass transition temperature of the first acrylic resin is within the above range, the hardness and appearance characteristics of a coating film manufactured from a composition containing the first acrylic resin are improved. If the glass transition temperature of the first acrylic resin is less than the above range, the drying speed and crosslinking density of the coating film decrease, causing a problem in that the hardness and appearance characteristics of the manufactured coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the manufactured coating film may be insufficient.
  • the first acrylic resin may have a weight average molecular weight (Mw) of 11,000 to 15,000 g/mol, or 12,500 to 14,500 g/mol.
  • Mw weight average molecular weight
  • the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance.
  • the weight average molecular weight of the first acrylic resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, so the water-soluble base containing it The workability of the coat composition becomes poor and the surface smoothness is poor, making it difficult to manufacture a coating film with an excellent appearance.
  • the first acrylic resin may be in the form of an emulsion dispersed in a solvent such as deionized water.
  • the first acrylic resin is in the form of an emulsion dispersed in a solvent and may have an average diameter of 70 to 170 nm, or 80 to 160 nm.
  • VOC volatile organic compounds
  • the first acrylic resin may be included in the composition in an amount of 3 to 17% by weight, 5 to 15% by weight, or 7 to 13% by weight based on the total weight of the water-soluble base coat composition.
  • the first acrylic resin is included within the above content range, there is an effect of improving the adhesion, durability, hardness, and scratch resistance of the coating film. If the content of the first acrylic resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness, and durability of the coating film are lowered. If the content of the first acrylic resin is more than the above range, drying progresses quickly and the painting workability and paint flow of the composition are reduced. Due to lack of durability, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
  • the second acrylic resin serves to improve the rheology and hardness of a coating film prepared from a water-soluble base coat composition containing it.
  • the second acrylic resin may be the same as that described for the first acrylic resin, except as described below.
  • the second acrylic resin may have a solid content (NV) of 42 to 50% by weight, or 45 to 47% by weight, based on the total weight of the resin.
  • NV solid content
  • the storage stability of the resin may be improved and workability may be excellent.
  • the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the second acrylic resin is too high, causing stability during reaction. decreases, dispersion stability deteriorates, and agglomeration may occur over time.
  • the second acrylic resin may have a viscosity of 180 to 550 cps, or 200 to 500 cps at 25°C.
  • the viscosity of the second acrylic resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability.
  • the viscosity of the second acrylic resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
  • the second acrylic resin may have an acid value (Av) of 11 to 20 mgKOH/g, or 12 to 18 mgKOH/g.
  • Av acid value of the second acrylic resin
  • the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film manufactured therefrom. If the acid value of the second acrylic resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
  • the second acrylic resin may have a hydroxyl value (OHv) of 1 to 10 mgKOH/g, or 2 to 9 mgKOH/g.
  • OHv hydroxyl value
  • the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom.
  • the hydroxyl value of the second acrylic resin is less than the above range, the stability of the resin decreases, which causes a problem of lowering the storability of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
  • the second acrylic resin may have a pH of 7 to 9, or 7.5 to 8.5.
  • the pH of the second acrylic resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the second acrylic resin is less than the above range, the viscosity of the composition is too low and the paint flow, adhesion, and scratch resistance are reduced due to non-formation of the produced coating film, and if the pH is above the above range, the workability of the composition is poor. A lack of this may cause a problem in which the appearance characteristics of the manufactured coating film are deteriorated.
  • the second acrylic resin may have a glass transition temperature (Tg) of 1 to 10°C, or 2 to 9°C.
  • Tg glass transition temperature
  • the second acrylic resin may have a glass transition temperature (Tg) of 1 to 10°C, or 2 to 9°C.
  • Tg glass transition temperature
  • the glass transition temperature of the second acrylic resin is within the above range, the hardness and appearance characteristics of a coating film manufactured from a composition containing it are improved. If the glass transition temperature of the second acrylic resin is less than the above range, the drying speed and crosslinking density of the coating film decrease, causing a problem in that the hardness and appearance characteristics of the manufactured coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the manufactured coating film may be insufficient.
  • the second acrylic resin may have a weight average molecular weight (Mw) of 5,000 to 10,000 g/mol, or 6,000 to 9,000 g/mol.
  • Mw weight average molecular weight
  • the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance.
  • the weight average molecular weight of the second acrylic resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability is reduced due to the increase in molecular weight, so the water-soluble base containing it The workability of the coat composition becomes poor and the surface smoothness is poor, making it difficult to manufacture a coating film with an excellent appearance.
  • the second acrylic resin may be in the form of an emulsion dispersed in a solvent such as deionized water.
  • a solvent such as deionized water.
  • the second acrylic resin may be included in the composition in an amount of 3 to 17% by weight, 5 to 15% by weight, or 7 to 13% by weight based on the total weight of the water-soluble base coat composition.
  • the second acrylic resin is included within the above content range, there is an effect of improving the adhesion, durability, hardness, and scratch resistance of the coating film. If the content of the second acrylic resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness and durability of the coating film are reduced. If the content is more than the above range, the drying progresses quickly and the paint workability and paint flow of the composition are affected. Due to lack of durability, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
  • Polyurethane dispersion resin improves the drying properties of a water-soluble base coat composition containing it and improves the flexibility of a coating film prepared from the composition.
  • the polyurethane dispersion resin may be a polyurethane dispersion resin derived from polyester-polycarbonate.
  • the polyurethane dispersion resin may be a polyurethane dispersion resin derived from polyester-polycarbonate diol.
  • the polyurethane dispersion resin may have a solid content (NV) of 30 to 40% by weight, or 34 to 36% by weight, based on the total weight of the resin.
  • NV solid content
  • the storage stability of the resin and the water-soluble base coat composition may be improved and workability may be excellent.
  • the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the polyurethane dispersion resin is too high, causing a reaction. It has poor stability and dispersion stability may deteriorate, causing aggregation over time.
  • Polyurethane dispersion resin may be a polyurethane resin dispersed in a solvent.
  • the aqueous medium in which the polyurethane resin is dispersed may be a water solvent or a mixed medium of water and a hydrophilic organic solvent.
  • the water solvent may be constant water, ion-exchanged water, distilled water, ultrapure water, etc.
  • ion-exchanged water can be used for ease of availability or to prevent particles from becoming unstable due to the influence of salt.
  • the hydrophilic organic solvent may be a lower monohydric alcohol such as methanol, ethanol, or propanol, a polyhydric alcohol such as ethylene glycol or glycerin, or an aprotic hydrophilic organic solvent such as N-methylmorpholine, dimethyl sulfoxide, or dimethylformamide.
  • the polyurethane dispersion resin is in the form of a dispersion in deionized water and may have an average diameter of 10 to 120 nm, or 20 to 100 nm.
  • the polyurethane dispersion resin may have a viscosity of 5 to 550 cps, or 10 to 500 cps at 25°C.
  • the viscosity of the polyurethane dispersion resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability.
  • the viscosity of the polyurethane dispersion resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem that the paint flowability, adhesion, and scratch resistance are reduced due to non-formation of the manufactured coating film, and if the viscosity is exceeding the above range, the coating film is not formed. In this case, a problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
  • the polyurethane dispersion resin may have an acid value (Av) of 15 to 30 mgKOH/g, or 18 to 25 mgKOH/g.
  • Av acid value of the polyurethane dispersion resin
  • the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom.
  • the acid value of the polyurethane dispersion resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
  • the polyurethane dispersion resin may have a pH of 6 to 10, or 7 to 9.
  • the pH of the polyurethane dispersion resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability.
  • the pH of the polyurethane dispersion resin is below the above range, the viscosity of the composition is too low and there is a problem of poor paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the workability of the composition is poor. A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient properties.
  • the polyurethane dispersion resin may have a glass transition temperature (Tg) of -45 to -20 °C, or -40 to -25 °C.
  • Tg glass transition temperature
  • the flexibility and hardness of the coating film are improved.
  • the glass transition temperature of the polyurethane dispersion resin is below the above range, the drying speed of the water-soluble base coat composition is delayed, causing a problem in that the solvent resistance and chipping resistance of the produced coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle ( It may become brittle, resulting in insufficient appearance characteristics and hardness of the coating film.
  • the polyurethane dispersion resin may have a weight average molecular weight of 35,000 to 60,000 g/mol, or 40,000 to 50,000 g/mol.
  • the weight average molecular weight of the polyurethane dispersion resin is within the above range, the water-soluble base coat composition has excellent drying properties, cold chipping resistance, and impact resistance. If the weight average molecular weight of the polyurethane dispersion resin is less than the above range, there is a problem that the mechanical properties of the produced coating film are deteriorated due to the small molecular weight, and if it exceeds the above range, the flowability is reduced due to the increase in molecular weight, causing the coating film to brittle. This may cause problems such as reduced smoothness and reduced scratch resistance.
  • the polyurethane dispersion resin may be included in the composition in an amount of 0.05 to 7% by weight, 0.1 to 5% by weight, or 0.2 to 3% by weight based on the total weight of the water-soluble base coat composition.
  • the polyurethane dispersion resin is contained within the above content range, there is an effect of improving tensile strength, flexibility, elongation, adhesion, wear resistance, scratch resistance, and coating film smoothness. If the content of polyurethane dispersion resin in the composition is less than the above range, there is a problem that flexibility decreases and tensile strength and scratch resistance decrease, and if it exceeds the above range, the viscosity of the composition increases excessively, resulting in reduced workability and drying properties. This may cause problems with deterioration of appearance and mechanical properties.
  • Polyester resin serves to improve the flexibility and appearance properties of a coating film prepared from a water-soluble base coat composition containing it.
  • Polyester resin can be produced by reacting a carboxylic acid compound and a diol compound.
  • polyester resins include adipic acid (AA), isophthalic acid (IPA), trimaltic anhydride (TMA), cycloaliphatic acid, phthalic anhydride, isophthalic acid, terephthalic acid, succinic acid, adipic acid, fumaric acid, and maleic acid.
  • At least one carboxylic acid compound selected from the group consisting of anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, and derivatives thereof; and 1,6-hexanediol (1,6-HD), neopentyl glycol (NPG), trimethylol propane (TMP), ethylene glycol, propylene glycol, diethylene glycol, butanediol 1,4-hexanediol and 3-methyl. It can be prepared by reacting one or more diol compounds selected from the group consisting of pentanediol.
  • the polyester resin may have a solid content (NV) of 70 to 90% by weight, or 75 to 85% by weight, based on the total weight of the resin.
  • NV solid content
  • the storage stability of the resin may be improved and workability may be excellent.
  • the solid content of the polyester resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the polyester resin is too high, which reduces stability during the reaction. You can.
  • the polyester resin may have a viscosity of 2,000 to 5,000 cps, or 2,200 to 4,700 cps at 25°C.
  • the viscosity of the polyester resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability.
  • the viscosity of the polyester resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the composition Due to lack of workability, a problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated.
  • the polyester resin may have an acid value (Av) of 1 to 10 mgKOH/g, or 3 to 8 mgKOH/g.
  • Av acid value of 1 to 10 mgKOH/g, or 3 to 8 mgKOH/g.
  • the acid value of the polyester resin is within the above range, the storage stability and crosslinking density of the composition containing it are improved, resulting in good cold chipping resistance. If the acid value of the polyester resin is less than the above range, the stability of the resin decreases, which causes a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and water resistance of the coating film. This deterioration problem may occur.
  • the polyester resin may have a hydroxyl value (OHv) of 80 to 110 mgKOH/g, or 85 to 105 mgKOH/g.
  • OHv hydroxyl value
  • the storage stability and crosslinking density of the composition containing it are improved, resulting in good cold chipping resistance.
  • the hydroxyl value of the polyester resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
  • the polyester resin may have a glass transition temperature (Tg) of -50 to -25°C, or -40 to -30°C.
  • Tg glass transition temperature
  • the hardness and solvent resistance of a coating film manufactured from a composition containing it is improved. If the glass transition temperature of the polyester resin is less than the above range, the drying speed and crosslink density of the coating film decrease, causing a problem of insufficient hardness and solvent resistance of the manufactured coating film, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the applied coating film may become insufficient.
  • the polyester resin may have a weight average molecular weight of 6,000 to 12,000 g/mol, or 7,000 to 11,000 g/mol.
  • the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance. If the weight average molecular weight of the polyester resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, so the water-soluble base coat containing it
  • the composition may have poor workability and poor surface smoothness, making it difficult to manufacture a coating film with an excellent appearance.
  • the polyester resin may be included in the composition in an amount of 1 to 5% by weight, or 2 to 4% by weight, based on the total weight of the water-soluble base coat composition.
  • excellent appearance, impact resistance, and cold chipping resistance can be secured.
  • the polyester resin content is less than the above range, the drying property is lowered, which causes problems in the adhesion, gloss, hardness, and durability of the coating film. If the content exceeds the above range, drying progresses quickly, reducing the painting workability and paint flowability of the composition. A lack of this may cause problems with the appearance of the coating film and deterioration of scratch resistance.
  • the urethane resin serves to improve the workability of the water-soluble base coat composition containing it and to improve the appearance characteristics of the coating film produced from the composition.
  • the urethane resin may be a urethane diol-based compound.
  • urethane resins include primary amino alcohols such as amino ethanol or amino isopropanol; or primary diamines such as ethylene diamine, propylene diamine, 2-methyl-pentane diamine-(1,5) or hexane diamine-(1,6); urethane diols obtained by reaction of alkylene carbonates such as ethylene or propylene carbonate. It can be.
  • the urethane resin may have a solid content (NV) of 30 to 40% by weight, or 34 to 36% by weight, based on the total weight of the resin.
  • NV solid content
  • the storage stability of the resin may be improved and workability may be excellent.
  • the solid content of the urethane resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it. If it is more than the above range, the viscosity of the urethane resin is too high, which may reduce stability during the reaction. .
  • the urethane resin may have a viscosity of 5 to 600 cps, or 10 to 500 cps at 25°C.
  • the viscosity of the urethane resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability.
  • the viscosity of the urethane resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the composition A problem may occur where the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability.
  • the urethane resin may have an acid value (Av) of 15 to 30 mgKOH/g, or 18 to 25 mgKOH/g.
  • Av acid value of the urethane resin
  • the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and water resistance of the coating film. Deterioration problems may occur.
  • the urethane resin may have a pH of 6 to 10, or 7 to 9.
  • the pH of the urethane resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability.
  • the pH of the urethane resin is less than the above range, the viscosity of the composition is too low and the paint flowability, adhesion, and scratch resistance are reduced due to the non-formation of the manufactured coating film, and if it exceeds the above range, the workability of the composition is poor. As a result, a problem may arise in which the appearance characteristics of the manufactured coating film are deteriorated.
  • the urethane resin may have a glass transition temperature (Tg) of -40 to -10 °C, or -35 to -15 °C.
  • Tg glass transition temperature
  • the urethane resin may have a glass transition temperature (Tg) of -40 to -10 °C, or -35 to -15 °C.
  • the urethane resin may be dispersed in a solvent and may have an average diameter of 30 to 110 nm, or 40 to 100 nm. When the average diameter of the urethane resin is within the above range, the appearance and particle stability are good.
  • the urethane resin may have a weight average molecular weight (Mw) of 200 to 900 g/mol, or 400 to 700 g/mol.
  • Mw weight average molecular weight
  • the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance.
  • the weight average molecular weight of the urethane resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, and the water-soluble base coat composition containing the same Workability may be poor and surface smoothness may be poor, making it difficult to manufacture a coating film with an excellent appearance.
  • the urethane resin may be included in the composition in an amount of 1 to 5% by weight, or 2 to 4% by weight, based on the total weight of the water-soluble base coat composition.
  • the content of urethane resin is within the above range, the flexibility and appearance of the coating film are improved. If the content of the urethane resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness, and durability of the coating film are reduced. If the content is more than the above range, the drying progresses quickly and the painting workability and paint flow of the composition are reduced. If there is a lack of it, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
  • the melamine-based curing agent serves to cure the water-soluble base coat composition by cross-linking with each component and improves the appearance and gloss of the paint film produced from the water-soluble base coat composition.
  • the melamine-based curing agent may include a hydrophilic melamine resin containing an imino group.
  • the melamine-based curing agent may be in a liquid form containing a hydrophilic melamine resin containing an imino group.
  • the melamine-based curing agent contains a hydrophilic melamine resin containing an imino group, and may be in a liquid form with a solid content (NV) of 90 to 98% by weight, or 93 to 96% by weight, based on the total weight of the melamine-based curing agent. there is.
  • melamine-based hardeners include Cytec's Cymel-325, Cymel-327 and Cymel-385, INEOS' Resimene HM-2608, Resimene 718 and Resimene 717, and BASF's Luwipal 052 and 072.
  • the melamine-based curing agent may be included in the composition in an amount of 3 to 8% by weight, or 4 to 7% by weight, based on the total weight of the water-soluble base coat composition.
  • content of the melamine-based hardener is within the above range, appropriate coating properties can be secured.
  • the water-soluble base coat composition according to the present invention may further include a solvent.
  • the solvent controls the viscosity of the composition and plays a role in reducing the generation of volatile organic compounds (VOC).
  • the solvent may include one or more types of water selected from the group consisting of deionized water, pure water, ultrapure water, and distilled water.
  • the solvent may further include an organic solvent in addition to water.
  • the solvent may be included in the composition in an amount of 20 to 50% by weight, or 30 to 40% by weight, based on the total weight of the water-soluble base coat composition. If the solvent content in the composition is within the above range, the water dispersibility of the resins in the composition is reduced, the environmental friendliness, which is an advantage of water-based paints, is reduced, and the water is not evaporated sufficiently, resulting in coating film defects such as pinholes in the final coating film. This can prevent problems such as stains.
  • the water-soluble base coat composition according to the present invention may further include pigments. Pigments play a role in giving color to the manufactured paint film.
  • the water-soluble base coat composition may use an effect pigment for providing a metallic effect to the coating film, a coloring pigment for providing color and a hiding effect in combination with a coating film-forming material, or a combination thereof.
  • effect pigments include water-based aluminum flakes, mica pigments, or mixtures thereof.
  • coloring pigments include oxide-based inorganic pigments, polycyclic-based organic pigments containing Azo and Vat pigments, anthraquinone-based organic pigments, or mixtures thereof.
  • the pigment may be included in the composition in an amount of 15 to 35% by weight, or 17 to 32% by weight, based on the total weight of the water-soluble base coat composition.
  • the pigment content in the water-soluble base coat composition is within the above range, problems such as insufficient hiding power of the manufactured film, reduced stability of the composition, and reduced dispersibility of the pigment can be prevented.
  • the water-soluble base coat composition according to the present invention may further include one or more additives selected from the group consisting of solvents, neutralizers, catalysts, ultraviolet absorbers, leveling agents, anti-foaming agents, wetting agents and waxes.
  • Additives may be included in the composition in an amount of 2 to 10% by weight, or 3 to 9% by weight, based on the total weight of the water-soluble base coat composition.
  • the solvent affects the smoothness of the manufactured coating film, provides storage stability to the water-soluble base coat composition, lowers the minimum coating film formation temperature, and controls the volatility of the solvent during painting operations.
  • Co-solvents include, for example, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, propylene glycol, N-methyl-2-pyrrolidone, n-propyl alcohol, i-propyl alcohol, n-butanol, propylene glycol monomethyl.
  • examples include ether, butyl glycol, hexyl glycol, 2-ethylhexyl alcohol, butyl carbitol, etc., but are not limited thereto.
  • the neutralizer serves to improve the storage stability of the water-soluble base coat composition and adjust the pH (to pH 7.5-9.0).
  • Neutralizing agents include, for example, trialkylamines such as trimethylamine, triethylamine and tributylamine, N,N-dimethylethanolamine, N,N-dimethylpropanolamine, N,N-dipropylethanolamine and 1- Tertiary amine compounds such as N,N-dialkylalkanolamines such as dimethylamino-2-methyl-2-propanol, N-alkyl-N,N-dialkanolamines, and trialkanolamines such as triethanolamine; ammonia; trimethylammonium hydroxide; sodium hydroxide; potassium hydroxide; and lithium hydroxide.
  • trialkylamines such as trimethylamine, triethylamine and tributylamine
  • N,N-dimethylethanolamine N,N-dimethylpropanolamine
  • 1- Tertiary amine compounds such as N,N-dialkylalkanolamines such as dimethylamino-2-methyl-2-
  • the catalyst prevents incomplete curing of the water-soluble base coat composition and improves the mechanical properties of the coating film produced therefrom.
  • catalysts include amine group-containing phosphate-based compounds.
  • the UV absorber serves to improve the weather resistance of the final coating film by blocking ultraviolet rays from reaching the manufactured coating film.
  • the ultraviolet absorber may be a benzotriazole-based ultraviolet absorber.
  • the benzotriazole-based ultraviolet absorber is ⁇ -[3-[3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1 -Oxapropyl]- ⁇ -hydroxypoly(oxy-1,2-ethanediyl)( ⁇ -[3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4 -hydroxyphenyl]-1-oxopropyl]- ⁇ -hydroxypoly(oxy-1,2-ethanediyl)), ⁇ -[3-[3-(2H-benzotrirazol-2-yl)-5-(1,1- dimethylethyl)-4-hydroxyphenyl]-1-oxapropyl]- ⁇ -[3-[3-(2H-benzotriazol-2-y
  • the leveling agent serves to provide leveling and wettability to the manufactured coating film.
  • the leveling agent may be a cationic, anionic, or nonionic surfactant, and may include, for example, a nonionic surfactant.
  • the antifoaming agent suppresses the generation of bubbles generated during the manufacture of paint and suppresses or eliminates phenomena such as pinholes or popping that occur during the formation of a paint film.
  • the antifoaming agent may be used without particular limitation as long as it is a typical antifoaming agent that can be used in a coating composition.
  • commercially available antifoam agents include BYK's BYK-011, BYK-015, BYK-072, Air Product's DF-21, Munzing's agitan 281, and Sannovco's Foamster-324.
  • a wetting agent serves to improve the leveling and wettability of a coating film manufactured from a composition containing it, and is not particularly limited as long as it is commonly used in coating compositions.
  • the wetting agent may be a polyether-modified polysiloxane-based or acetylene alcohol-type wetting agent.
  • Wax plays a role in preventing problems such as sagging due to the slow drying speed of a coating film manufactured from a composition containing it, and is not particularly limited as long as it is commonly used in coating compositions.
  • the wax may include an ethylene-vinyl-acetate wax.
  • the water-soluble base coat composition according to the present invention has a Ford Cup viscosity of 30 to 100 seconds, or 50 to 70 seconds based on Ford Cup No. 4 at 25°C, and is contained in an amount of 15 to 50% by weight, or 20 to 20%, based on the total weight of the composition. It may contain 45% by weight of solids.
  • the water-soluble base coat composition according to the present invention contains resins with different drying speeds, so that deformation of the manufactured coating film due to reduced volumetric shrinkage due to drying is prevented, and high saturation and high brightness can be achieved.
  • the coating film prepared from the above composition has excellent mechanical properties, especially gloss, impact resistance, water resistance, and cold chipping resistance, and can be usefully used for car body painting.
  • the functional value such as 'acid value' and 'hydroxyl value' of the resin can be measured by methods well known in the art, and can represent values measured by, for example, titration.
  • the 'weight average molecular weight' of the resin can be measured by a method well known in the art, for example, it can represent a value measured by a GPC (gel permeation chromatograph) method.
  • the 'glass transition temperature' of the resin can be measured by a method well known in the art, for example, it can be expressed as a value measured by differential scanning calorimetry (DSC).
  • DSC differential scanning calorimetry
  • a water-soluble base coat composition was prepared by stirring and mixing each component in the composition as shown in Tables 1 to 3 below so that the viscosity was 55 seconds based on Ford Cup No. 4 at 25°C.
  • the intermediate paint (manufacturer: KCC, product name: FU2290)
  • the water-soluble base coat compositions of Examples 1 to 21 and Comparative Examples 1 to 11 were applied to a thickness of 15 ⁇ m on a flat surface. Bell was painted. Afterwards, air was blown at 80°C for 3 minutes to evaporate the water remaining in the paint (dry). Clear paint (manufacturer: KCC) was applied to a thickness of 40 ⁇ m on the base coat and cured in an oven at 140°C for 25 minutes to form the final coating film. The external characteristics and physical properties of the final coating film were measured in the following manner, and the results are shown in Tables 5 to 7.
  • the CF value of the final paint film was measured using Wave Scan DOI (BYK Gardner), an automobile appearance measuring instrument, and it was judged that the higher the CF value, the better the paint film's appearance characteristics. Specifically, if the CF value was 65 or more, it was evaluated as excellent ( ⁇ ), if it was 60 or more but less than 65, it was evaluated as good ( ⁇ ), if it was 55 or more but less than 60, it was evaluated as average ( ⁇ ), and if it was less than 55, it was evaluated as poor ( ⁇ ).
  • the 20° gloss of the final coating film was measured. If the measured gloss value is 90 or more, it is excellent ( ⁇ ), if the measured gloss value is 88 or more but less than 90, it is good ( ⁇ ), if it is 86 or more but less than 88, it is average ( ⁇ ), and if it is less than 86, it is poor ( ⁇ ). It was evaluated as .
  • adhesion was measured by drawing 100 squares (width 2 mm ⁇ height 2 mm) on the repainted film with a blade and removing them using tape. At this time, if 100 squares are 100% completely attached, it is excellent ( ⁇ ), if the remaining squares are more than 70% but less than 100%, it is good ( ⁇ ), if it is more than 50% but less than 70%, it is average ( ⁇ ), and if it is less than 50%, it is bad ( ⁇ ).
  • the specimen on which the intermediate coating film was formed was hung vertically and the water-soluble base coat compositions of Examples 1 to 21 and Comparative Examples 1 to 11 were applied in the same manner as described above, dried and cured, and the surface of the prepared coating film was observed to determine the application of the composition. Flowability was evaluated.
  • the flow limit thickness is 40 ⁇ m or more, it is excellent ( ⁇ ), if it is 35 ⁇ m or more but less than 40 ⁇ m, it is good ( ⁇ ), if it is 30 ⁇ m or more but less than 35 ⁇ m, it is average ( ⁇ ), and if it is less than 30 ⁇ m, it is poor ( ⁇ ). It was evaluated as .
  • a 50g chipping stone was pushed out with a pressure of 4 bar to hit the surface of the final film.
  • the damaged area of the final coating film was 1 mm or less, it was evaluated as excellent ( ⁇ ), if it was more than 1 mm and less than 2 mm, it was evaluated as good ( ⁇ ), if it was more than 2 mm and less than 3 mm, it was evaluated as average ( ⁇ ), and if it was more than 3 mm, it was evaluated as poor ( ⁇ ).
  • adhesion was measured using the same method and evaluation criteria as the badukmok method in item (4).
  • Comparative Example 1 which did not contain the first acrylic resin, had poor coating film appearance, gloss, and impact resistance
  • Comparative Example 2 which did not contain the second acrylic resin, had poor impact resistance and cold chipping resistance.
  • Comparative Example 3 which did not contain polyurethane dispersion resin, had poor coating film appearance, adhesion, impact resistance, water resistance, cold chipping resistance, and recoating adhesion.
  • Comparative Example 4 in which the glass transition temperature of the first acrylic resin was below the numerical range of the present invention, had poor impact resistance, water resistance, and cold chipping resistance, and in Comparative Example 4, in which the glass transition temperature of the first acrylic resin exceeded the numerical range of the present invention, Comparative Example 5 had poor coating film appearance, gloss, and cold chipping resistance.
  • Comparative Example 6 in which the weight average molecular weight of the first acrylic resin was below the numerical range of the present invention, had poor adhesion, impact resistance, water resistance, and cold chipping resistance, and the weight average molecular weight of the first acrylic resin was within the numerical range of the present invention.
  • Comparative Example 7 which exceeded , the coating film workability, coating film appearance, gloss, and impact resistance were poor.
  • Comparative Example 8 in which the glass transition temperature of the second acrylic resin was below the numerical range of the present invention, had poor coating film appearance, gloss, impact resistance, water resistance, and cold chipping resistance, and the glass transition temperature of the second acrylic resin was less than that of the present invention. Comparative Example 9, which exceeded the numerical range, had poor coating film appearance, adhesion, impact resistance, and recoating adhesion.
  • Comparative Example 10 in which the weight average molecular weight of the second acrylic resin was below the numerical range of the present invention, had poor adhesion, impact resistance, water resistance, and cold chipping resistance, and the weight average molecular weight of the second acrylic resin was within the numerical range of the present invention. Comparative Example 11, which exceeded , had poor coating film appearance, water resistance, paint flowability, and cold chipping resistance.
  • (1) It includes a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent, and the first acrylic resin has a glass transition temperature of 15 to 25 °C, and the weight A water-soluble base coat composition having an average molecular weight of 11,000 to 15,000 g/mol, the second acrylic resin having a glass transition temperature of 1 to 10° C., and a weight average molecular weight of 5,000 to 10,000 g/mol.
  • the first acrylic resin has a hydroxyl value of 11 to 20 mgKOH/g and an acid value of 1 to 10 mgKOH/g
  • the second acrylic resin has a hydroxyl value of 1 to 10 mgKOH/g and an acid value of 11 to 20. mgKOH/g water-soluble base coat composition.
  • a water-soluble base coat composition wherein the polyurethane dispersion resin has a glass transition temperature of -45 to -20°C, a weight average molecular weight of 35,000 to 60,000 g/mol, and an acid value of 15 to 30 mgKOH/g.
  • Polyester resin has a glass transition temperature of -50 to -25 °C, a weight average molecular weight of 6,000 to 12,000 g/mol, a hydroxyl value of 80 to 110 mgKOH/g, and an acid value of 1 to 10 mgKOH/g. Phosphorus, water-soluble base coat composition.
  • a water-soluble base coat composition comprising, by weight, 1 to 5% by weight of a urethane resin, and 3 to 8% by weight of a melamine-based curing agent.

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Abstract

The present invention relates to a water-soluble base coat composition comprising a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent, wherein the first acrylic resin has a glass transition temperature of 15 to 25°C and a weight average molecular weight 11,000 to 15,000 g/mol and the second acrylic resin has a glass transition temperature 1 to 10°C and a weight average molecular weight 5,000 to 10,000 g/mol.

Description

수용성 베이스 코트 조성물Water-soluble base coat composition
본 발명은 수용성 베이스 코트 조성물에 관한 것이다.The present invention relates to water-soluble base coat compositions.
일반적으로 차체 외판은 도막의 열화 및 녹 발생이 없어야 하고, 도막의 광택이나 색채를 유지할 수 있는 내구성을 가져야 한다. 따라서, 차량의 도장공정은 통상적으로 전처리 공정을 거친 차체를 전착 도장한 후 밀착성 및 평활성의 향상을 위해 중도 도장을 실시하고, 차체의 미관을 위해 중도 도장된 차체에 베이스 도장을 실시한다. 이후 상기 베이스 코트의 색상을 보호하고 외관을 좋게 하며 외부로부터 베이스 코트를 보호하기 위해 클리어 코트를 도장하는 것이 일반적이다. 또한, 최근 각 산업계에 적용되고 있는 중요한 캐치프레이즈들 중 친환경성은 휘발성 유기화합물의 사용을 적극 제한하는 형태로 구체화되고 있다.In general, the exterior panel of a car body must be free from deterioration and rust, and must be durable enough to maintain the gloss or color of the paint film. Accordingly, the painting process of a vehicle is typically electrodeposition painting on a car body that has gone through a pretreatment process, followed by intermediate painting to improve adhesion and smoothness, and base painting on the intermediately painted body to enhance the aesthetics of the vehicle body. Afterwards, it is common to apply a clear coat to protect the color of the base coat, improve its appearance, and protect the base coat from the outside. In addition, among the important catchphrases recently applied to each industry, eco-friendliness is being embodied in the form of actively limiting the use of volatile organic compounds.
상기 휘발성 유기화합물은 상온에서 쉽게 휘발하는 특성이 있어 기체상태로 존재하게 될 때, 대기환경 중에 자연적으로 발산되어 대기오염의 중요한 원인이 되는 물질이다. 이러한 휘발성 유기화합물은 고유한 생체 독성 및 화학 반응성을 내재하여, 다양한 형태의 환경문제를 유발할 수 있는 것으로 알려져 있으며, 대류권의 오존층 생성 및 성층권 파괴 원인, 온실효과 발생, 악취 발생 등 심각한 환경파괴를 일으키고 있다.The volatile organic compounds have the characteristic of easily volatilizing at room temperature, so when they exist in a gaseous state, they are naturally emitted in the atmospheric environment and become an important cause of air pollution. These volatile organic compounds are known to have unique biological toxicity and chemical reactivity, which can cause various types of environmental problems. They cause serious environmental damage, such as the creation of ozone layer in the troposphere, destruction of the stratosphere, greenhouse effect, and odor generation. there is.
이에, 자동차 도장 분야에서도 친환경성을 높이기 위해 용제계 도료 조성물로부터 수성 도료 조성물로의 이행이 진행되고 있으며, 최근에는 용제계 금속성 착색 베이스 도료 조성물 대신 수성 금속성 착색 도료 조성물로의 이행이 진행되고 있다. Accordingly, in the automotive painting field, there is a transition from solvent-based paint compositions to water-based paint compositions to increase eco-friendliness, and recently, there is a transition from solvent-based metallic coloring base paint compositions to water-based metallic coloring paint compositions.
이와 관련하여, 한국 등록특허 제1,221,276호(특허문헌 1)에는 폴리우레탄 디스퍼션 수지, 아크릴 에멀젼 수지, 안료, 레벨링제, 실리콘계 소포제, 자외선 흡수제, 자외선 안정제, 분산제, 이온수 및 증점제를 포함하는 수성 베이스 코트 도료 조성물이 개시되어 있다. 그러나, 특허문헌 1과 같이 종래 수성 착색 베이스 도료 조성물은 건조속도가 느려 건조에 따른 체적수축 감소로 인해 휘도가 저하되거나, 조성물 내 용제 함량이 감소되어 휘도가 저하되고, 조성물 내의 안료나 고형분 등의 침강이 발생하는 문제가 있었다.In this regard, Korean Patent No. 1,221,276 (Patent Document 1) discloses an aqueous base containing polyurethane dispersion resin, acrylic emulsion resin, pigment, leveling agent, silicone-based antifoaming agent, ultraviolet absorber, ultraviolet stabilizer, dispersant, ionized water, and thickener. A coat coating composition is disclosed. However, as shown in Patent Document 1, the conventional water-based coloring base paint composition has a slow drying speed, and the brightness is lowered due to a decrease in volumetric shrinkage due to drying, or the solvent content in the composition is reduced, resulting in lower brightness, and the pigment or solid content in the composition is reduced. There was a problem with sedimentation occurring.
따라서, 건조속도가 빨라 건조에 따른 체적수축 감소로 인한 휘도 저하를 방지하고, 조성물 내 유기용제 함량의 감소로 인해 발생하는 휘도 저하를 개선하며, 유기 용제의 함량을 낮춤으로 인해 VOC 저감 및 친환경적이고, 조성물 내의 안료나 고형분이 침강되는 문제가 발생하지 않는 수성 베이스 도료 조성물에 대한 연구개발이 필요한 실정이다.Therefore, the fast drying speed prevents a decrease in brightness due to a decrease in volumetric shrinkage due to drying, improves the decrease in brightness caused by a decrease in the organic solvent content in the composition, and reduces VOC and makes it eco-friendly by lowering the content of the organic solvent. , there is a need for research and development on water-based paint compositions that do not cause problems with precipitation of pigments or solids in the composition.
[선행기술문헌][Prior art literature]
[특허문헌][Patent Document]
(특허문헌 1) 한국 등록특허 제10-1221276호(2013.01.11)(Patent Document 1) Korean Patent No. 10-1221276 (January 11, 2013)
본 발명은 건조에 따른 체적수축 감소로 인한 제조된 도막의 변형이 방지되어, 고채도 및 고휘도 구현이 가능하고, 기계적 물성이 우수한 도막을 제조할 수 있는 수용성 베이스 코트 조성물을 제공하고자 한다.The present invention seeks to provide a water-soluble base coat composition that prevents deformation of the produced coating film due to reduced volumetric shrinkage due to drying, enables high saturation and high brightness, and produces a coating film with excellent mechanical properties.
본 발명은 하나의 양상에서 제1 아크릴 수지, 제2 아크릴 수지, 폴리우레탄 디스퍼젼 수지, 폴리에스터 수지, 우레탄 수지, 및 멜라민계 경화제를 포함하는 수용성 베이스 코트 조성물을 제공할 수 있다.In one aspect, the present invention can provide a water-soluble base coat composition including a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent.
본 발명에 따른 수용성 베이스 코트 조성물은 건조속도가 상이한 수지를 포함하여 건조에 따른 체적수축 감소로 인한 제조된 도막의 변형이 방지되어, 고채도 및 고휘도 구현이 가능하다. 또한, 상기 조성물로부터 제조된 도막의 기계적 물성, 특히 광택, 내충격성, 내수성, 내한치핑성 등의 물성이 우수하여 차체 도장용으로 유용하게 사용할 수 있다.The water-soluble base coat composition according to the present invention contains resins with different drying speeds, so that deformation of the manufactured coating film due to reduced volumetric shrinkage due to drying is prevented, and high saturation and high brightness can be achieved. In addition, the coating film prepared from the above composition has excellent mechanical properties, especially gloss, impact resistance, water resistance, and cold chipping resistance, and can be usefully used for car body painting.
이하 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명의 하나의 양상에 따른 수용성 베이스 코트 조성물은 제1 아크릴 수지, 제2 아크릴 수지, 폴리우레탄 디스퍼젼 수지, 폴리에스터 수지, 우레탄 수지, 및 멜라민계 경화제를 포함하며, 제1 아크릴 수지는 유리전이온도가 15 내지 25 ℃이고, 중량평균분자량이 11,000 내지 15,000 g/mol이며, 제2 아크릴 수지는 유리전이온도가 1 내지 10 ℃이고, 중량평균분자량이 5,000 내지 10,000 g/mol인, 수용성 베이스 코트 조성물을 제공한다.A water-soluble base coat composition according to one aspect of the present invention includes a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent, wherein the first acrylic resin is glass. The water-soluble base has a transition temperature of 15 to 25 ℃ and a weight average molecular weight of 11,000 to 15,000 g/mol, and the second acrylic resin has a glass transition temperature of 1 to 10 ℃ and a weight average molecular weight of 5,000 to 10,000 g/mol. A coat composition is provided.
상술한 바와 같이, 유리전이온도 및 중량평균분자량이 상이한 2종의 아크릴 수지를 사용하는 경우, 도막의 건조 속도 및 가교 밀도를 조절하여 도막의 외관 특성 및 기계적 물성을 향상시키고 조성물 내 유기용제 함량이 낮아 친환경적이면서도 작업성이 우수한 효과가 있다.As described above, when two types of acrylic resins with different glass transition temperatures and weight average molecular weights are used, the drying speed and crosslinking density of the coating film are adjusted to improve the appearance characteristics and mechanical properties of the coating film, and the organic solvent content in the composition is adjusted. It is environmentally friendly and has excellent workability.
예를 들어, 2종의 아크릴 수지의 상이한 유리전이온도는, 본 발명의 수용성 베이스코트 조성물의 도막의 건조 속도 및 표면 장력을 조절하여 고채도 및 고휘도 구현이 가능하여 도막 외관특성이 우수하며, 또한 2종의 아크릴 수지의 상이한 중량평균분자량은, 도막의 가교 밀도를 조절하여 부착성 및 기계적 물성을 향상시키는 효과가 있다.For example, the different glass transition temperatures of the two types of acrylic resin enable high saturation and high brightness to be achieved by controlling the drying speed and surface tension of the coating film of the water-soluble base coat composition of the present invention, resulting in excellent appearance characteristics of the coating film, and also 2 Different weight average molecular weights of different types of acrylic resin have the effect of improving adhesion and mechanical properties by controlling the crosslinking density of the coating film.
제1 아크릴 수지1st acrylic resin
제1 아크릴 수지는 이를 포함하는 수용성 베이스 코트 조성물로부터 제조된 도막의 레올로지 및 경도를 향상시키는 역할을 한다. The first acrylic resin serves to improve the rheology and hardness of a coating film prepared from a water-soluble base coat composition containing it.
제1 아크릴 수지는 공지된 방법에 따라 직접 합성된 것을 사용하거나, 시판되는 제품을 사용할 수 있다. 예를 들어, 제1 아크릴 수지는 알릴 메타크릴레이트(AMA), 메틸 메타크릴레이트(MMA), 에틸 아크릴레이트(EA), 하이드로 에틸 아크릴레이트(HEA) 및 메타크릴산(MAA)로 이루어진 군으로부터 선택된 1종 이상의 단량체 유래 단위를 포함할 수 있다. 예를 들어, 제1 아크릴 수지는 모노머로서 알릴 메타크릴레이트(AMA), 메틸 메타크릴레이트(MMA), 에틸 아크릴레이트(EA), 하이드로 에틸 아크릴레이트(HEA) 및 메타크릴산(MAA)를 포함하는 혼합물로부터 제조된 것일 수 있다. The first acrylic resin can be directly synthesized according to a known method, or a commercially available product can be used. For example, the first acrylic resin is selected from the group consisting of allyl methacrylate (AMA), methyl methacrylate (MMA), ethyl acrylate (EA), hydro ethyl acrylate (HEA) and methacrylic acid (MAA). It may contain units derived from one or more selected monomers. For example, the first acrylic resin includes allyl methacrylate (AMA), methyl methacrylate (MMA), ethyl acrylate (EA), hydro ethyl acrylate (HEA) and methacrylic acid (MAA) as monomers. It may be manufactured from a mixture of:
또한, 상기 혼합물은 2가 아크릴 모노머를 더 포함할 수 있다. 2가 아크릴 모노머는 예를 들어, 1,4-부탄디올 디아크릴레이트(1,4-Butanediol diacrylate), 1,4-부탄디올 디메타트릴레이트(1,4-Butanediol dimethacrylate), 1,5-펜타디올 디메타크릴레이트(1,5-Pentanediol dimethacrylate), 1,6-헥산디올 디아크릴레이트(1,6-Hexanediol diacrylate), 1,6-헥산디올 디메타크릴레이트(1,6-Hexanediol dimethacrylate), 1,9-노난디올 디메타크릴레이트(1,9-Nonanediol dimethacrylate), 1,10-데칸디올 디메타크릴레이트(1,10-Decanediol dimethacrylate), 에틸렌 글리콜 디아크릴레이트(Ethylene glycol diacrylate), 에틸렌 글리콜 디메타크릴레이트(Ethylene glycol dimethacrylate) 등을 들 수 있다. Additionally, the mixture may further include a divalent acrylic monomer. Divalent acrylic monomers include, for example, 1,4-Butanediol diacrylate, 1,4-Butanediol dimethacrylate, 1,5-pentadiol Dimethacrylate (1,5-Pentanediol dimethacrylate), 1,6-Hexanediol diacrylate, 1,6-Hexanediol dimethacrylate, 1,9-Nonanediol dimethacrylate, 1,10-Decanediol dimethacrylate, Ethylene glycol diacrylate, ethylene Glycol dimethacrylate (Ethylene glycol dimethacrylate), etc. may be mentioned.
제1 아크릴 수지는 고형분 함량(NV)이 수지 총 중량에 대하여 32 내지 38 중량%, 또는 34 내지 36 중량%일 수 있다. 제1 아크릴 수지의 고형분 함량이 상기 범위 내일 경우, 수지의 저장 안정성이 개선되고 작업성이 우수할 수 있다. 제1 아크릴 수지의 고형분 함량이 상기 범위 미만인 경우 점도가 지나치게 낮아져 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 제1 아크릴 수지의 점도가 지나치게 높아 반응 중 안정성이 떨어지며, 분산 안정성이 나빠져 시간이 지나면 응집이 발생할 수 있다.The first acrylic resin may have a solid content (NV) of 32 to 38% by weight, or 34 to 36% by weight, based on the total weight of the resin. When the solid content of the first acrylic resin is within the above range, the storage stability of the resin may be improved and workability may be excellent. If the solid content of the first acrylic resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the first acrylic resin is too high, causing stability during reaction. decreases, dispersion stability deteriorates, and agglomeration may occur over time.
제1 아크릴 수지는 25℃에서의 점도가 8 내지 320 cps, 또는 10 내지 300 cps일 수 있다. 제1 아크릴 수지의 25℃에서의 점도가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 제1 아크릴 수지의 25℃에서의 점도가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The first acrylic resin may have a viscosity of 8 to 320 cps, or 10 to 300 cps at 25°C. When the viscosity of the first acrylic resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the viscosity of the first acrylic resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
제1 아크릴 수지는 산가(Av)가 1 내지 10 mgKOH/g, 또는 3 내지 10 mgKOH/g일 수 있다. 제1 아크릴 수지의 산가가 상기 범위 내일 경우 이를 포함하는 조성물의 반응성을 조절하여 이로부터 제조된 도막의 외관 특성을 향상시킬 수 있다. 제1 아크릴 수지의 산가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The first acrylic resin may have an acid value (Av) of 1 to 10 mgKOH/g, or 3 to 10 mgKOH/g. When the acid value of the first acrylic resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom. If the acid value of the first acrylic resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
제1 아크릴 수지는 수산기가(OHv)가 11 내지 20 mgKOH/g, 또는 11 내지 17 mgKOH/g일 수 있다. 제1 아크릴 수지의 수산기가가 상기 범위 내일 경우 이를 포함하는 조성물의 반응성을 조절하여 이로부터 제조된 도막의 외관 특성을 향상시킬 수 있다. 제1 아크릴 수지의 수산기가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The first acrylic resin may have a hydroxyl value (OHv) of 11 to 20 mgKOH/g, or 11 to 17 mgKOH/g. When the hydroxyl value of the first acrylic resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom. If the hydroxyl value of the first acrylic resin is less than the above range, the stability of the resin decreases, which causes a problem of lowering the storability of the manufactured coating composition. If it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
제1 아크릴 수지는 pH가 6 내지 10, 또는 7 내지 9일 수 있다. 제1 아크릴 수지의 pH가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 제1 아크릴 수지의 pH가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The first acrylic resin may have a pH of 6 to 10, or 7 to 9. When the pH of the first acrylic resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the first acrylic resin is less than the above range, the viscosity of the composition is too low and the paint flow, adhesion, and scratch resistance are reduced due to non-formation of the produced coating film, and if the pH is above the above range, the workability of the composition is poor. A lack of this may cause a problem in which the appearance characteristics of the manufactured coating film are deteriorated.
제1 아크릴 수지는 유리전이온도(Tg)가 15 내지 25 ℃, 또는 16 내지 20 ℃일 수 있다. 제1 아크릴 수지의 유리전이온도가 상기 범위 내일 경우, 이를 포함하는 조성물로부터 제조된 도막의 경도 및 외관 특성이 향상되는 효과가 있다. 제1 아크릴 수지의 유리전이온도가 상기 범위 미만인 경우 도막의 건조 속도 및 가교밀도가 저하되어 제조된 도막의 경도 및 외관 특성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 도막이 브리틀(brittle)해져 제조된 도막의 외관 특성 및 내치핑성이 부족해질 수 있다.The first acrylic resin may have a glass transition temperature (Tg) of 15 to 25°C, or 16 to 20°C. When the glass transition temperature of the first acrylic resin is within the above range, the hardness and appearance characteristics of a coating film manufactured from a composition containing the first acrylic resin are improved. If the glass transition temperature of the first acrylic resin is less than the above range, the drying speed and crosslinking density of the coating film decrease, causing a problem in that the hardness and appearance characteristics of the manufactured coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the manufactured coating film may be insufficient.
제1 아크릴 수지는 중량평균분자량(Mw)이 11,000 내지 15,000 g/mol, 또는 12,500 내지 14,500 g/mol일 수 있다. 제1 아크릴 수지의 중량평균분자량이 상기 범위 내일 경우, 제조된 도막의 내구성, 부착성, 경도 및 내후성 등의 장기 물성이 우수할 수 있다. 제1 아크릴 수지의 중량평균분자량이 상기 범위 미만인 경우 분자량이 작아 제조된 도막의 내수성, 내후성, 내스크래치성이 부족해지고, 상기 범위 초과인 경우 분자량 증가에 따른 흐름성이 저하되어 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 불량해지고 표면평활성이 좋지 않아 우수한 외관을 갖는 도막을 제조하기 어려운 문제가 발생할 수 있다.The first acrylic resin may have a weight average molecular weight (Mw) of 11,000 to 15,000 g/mol, or 12,500 to 14,500 g/mol. When the weight average molecular weight of the first acrylic resin is within the above range, the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance. If the weight average molecular weight of the first acrylic resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, so the water-soluble base containing it The workability of the coat composition becomes poor and the surface smoothness is poor, making it difficult to manufacture a coating film with an excellent appearance.
제1 아크릴 수지는 탈이온수(deionized water)와 같은 용매에 분산된 에멀젼 형태일 수 있다. 예를 들어, 제1 아크릴 수지는 용매에 분산된 에멀젼 형태이며, 평균 직경이 70 내지 170 nm, 또는 80 내지 160 nm일 수 있다. 제1 아크릴 수지가 탈이온수에 분산된 에멀젼 형태일 경우, 도료의 휘발성 유기 화합물(VOC, Volatile organic compounds) 함량을 낮출 수 있는 효과가 있으며, 평균 직경이 상기 범위 내일 경우, 외관 및 입자 안정성이 양호하다.The first acrylic resin may be in the form of an emulsion dispersed in a solvent such as deionized water. For example, the first acrylic resin is in the form of an emulsion dispersed in a solvent and may have an average diameter of 70 to 170 nm, or 80 to 160 nm. When the first acrylic resin is in the form of an emulsion dispersed in deionized water, it has the effect of lowering the volatile organic compounds (VOC) content of the paint, and when the average diameter is within the above range, the appearance and particle stability are good. do.
제1 아크릴 수지는 수용성 베이스 코트 조성물 총 중량을 기준으로 3 내지 17 중량%, 5 내지 15 중량%, 또는 7 내지 13 중량%의 함량으로 조성물에 포함될 수 있다. 제1 아크릴 수지가 상기 함량 범위 내로 포함되는 경우, 도막의 부착성, 내구성, 경도 및 내스크래치성을 개선하는 효과가 있다. 제1 아크릴 수지의 함량이 상기 범위 미만인 경우 건조성이 저하되어 도막의 부착력, 광택, 경도 및 내구성이 저하되는 문제가 있고, 상기 범위 초과인 경우 건조가 빨리 진행되어 조성물의 도장 작업성 및 칠흐름성이 부족하여 도막 외관 및 내스크래치성이 저하되는 문제가 발생할 수 있다.The first acrylic resin may be included in the composition in an amount of 3 to 17% by weight, 5 to 15% by weight, or 7 to 13% by weight based on the total weight of the water-soluble base coat composition. When the first acrylic resin is included within the above content range, there is an effect of improving the adhesion, durability, hardness, and scratch resistance of the coating film. If the content of the first acrylic resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness, and durability of the coating film are lowered. If the content of the first acrylic resin is more than the above range, drying progresses quickly and the painting workability and paint flow of the composition are reduced. Due to lack of durability, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
제2 아크릴 수지2nd acrylic resin
제2 아크릴 수지는 이를 포함하는 수용성 베이스 코트 조성물로부터 제조된 도막의 레올로지 및 경도를 향상시키는 역할을 한다.The second acrylic resin serves to improve the rheology and hardness of a coating film prepared from a water-soluble base coat composition containing it.
제2 아크릴 수지는 이하에서 설명하는 것을 제외하고는 제1 아크릴 수지에 대하여 설명한 것과 동일할 수 있다. The second acrylic resin may be the same as that described for the first acrylic resin, except as described below.
제2 아크릴 수지는 고형분 함량(NV)이 수지 총 중량에 대하여 42 내지 50 중량%, 또는 45 내지 47 중량%일 수 있다. 제2 아크릴 수지의 고형분 함량이 상기 범위 내일 경우, 수지의 저장 안정성이 개선되고 작업성이 우수할 수 있다. 제2 아크릴 수지의 고형분 함량이 상기 범위 미만인 경우 점도가 지나치게 낮아져 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 제2 아크릴 수지의 점도가 지나치게 높아 반응 중 안정성이 떨어지며, 분산 안정성이 나빠져 시간이 지나면 응집이 발생할 수 있다.The second acrylic resin may have a solid content (NV) of 42 to 50% by weight, or 45 to 47% by weight, based on the total weight of the resin. When the solid content of the second acrylic resin is within the above range, the storage stability of the resin may be improved and workability may be excellent. If the solid content of the second acrylic resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the second acrylic resin is too high, causing stability during reaction. decreases, dispersion stability deteriorates, and agglomeration may occur over time.
제2 아크릴 수지는 25℃에서의 점도가 180 내지 550 cps, 또는 200 내지 500 cps일 수 있다. 제2 아크릴 수지의 25℃에서의 점도가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 제2 아크릴 수지의 25℃에서의 점도가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The second acrylic resin may have a viscosity of 180 to 550 cps, or 200 to 500 cps at 25°C. When the viscosity of the second acrylic resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the viscosity of the second acrylic resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
제2 아크릴 수지는 산가(Av)가 11 내지 20 mgKOH/g, 또는 12 내지 18 mgKOH/g일 수 있다. 제2 아크릴 수지의 산가가 상기 범위 내일 경우 이를 포함하는 조성물의 반응성을 조절하여 이로부터 제조된 도막의 외관 특성을 향상시킬 수 있다. 제2 아크릴 수지의 산가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The second acrylic resin may have an acid value (Av) of 11 to 20 mgKOH/g, or 12 to 18 mgKOH/g. When the acid value of the second acrylic resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film manufactured therefrom. If the acid value of the second acrylic resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
제2 아크릴 수지는 수산기가(OHv)가 1 내지 10 mgKOH/g, 또는 2 내지 9 mgKOH/g일 수 있다. 제2 아크릴 수지의 수산기가가 상기 범위 내일 경우 이를 포함하는 조성물의 반응성을 조절하여 이로부터 제조된 도막의 외관 특성을 향상시킬 수 있다. 제2 아크릴 수지의 수산기가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The second acrylic resin may have a hydroxyl value (OHv) of 1 to 10 mgKOH/g, or 2 to 9 mgKOH/g. When the hydroxyl value of the second acrylic resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom. If the hydroxyl value of the second acrylic resin is less than the above range, the stability of the resin decreases, which causes a problem of lowering the storability of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
제2 아크릴 수지는 pH가 7 내지 9, 또는 7.5 내지 8.5일 수 있다. 제2 아크릴 수지의 pH가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 제2 아크릴 수지의 pH가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The second acrylic resin may have a pH of 7 to 9, or 7.5 to 8.5. When the pH of the second acrylic resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the second acrylic resin is less than the above range, the viscosity of the composition is too low and the paint flow, adhesion, and scratch resistance are reduced due to non-formation of the produced coating film, and if the pH is above the above range, the workability of the composition is poor. A lack of this may cause a problem in which the appearance characteristics of the manufactured coating film are deteriorated.
제2 아크릴 수지는 유리전이온도(Tg)가 1 내지 10 ℃, 또는 2 내지 9 ℃일 수 있다. 제2 아크릴 수지의 유리전이온도가 상기 범위 내일 경우, 이를 포함하는 조성물로부터 제조된 도막의 경도 및 외관 특성이 향상되는 효과가 있다. 제2 아크릴 수지의 유리전이온도가 상기 범위 미만인 경우 도막의 건조 속도 및 가교밀도가 저하되어 제조된 도막의 경도 및 외관 특성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 도막이 브리틀(brittle)해져 제조된 도막의 외관 특성 및 내치핑성이 부족해질 수 있다.The second acrylic resin may have a glass transition temperature (Tg) of 1 to 10°C, or 2 to 9°C. When the glass transition temperature of the second acrylic resin is within the above range, the hardness and appearance characteristics of a coating film manufactured from a composition containing it are improved. If the glass transition temperature of the second acrylic resin is less than the above range, the drying speed and crosslinking density of the coating film decrease, causing a problem in that the hardness and appearance characteristics of the manufactured coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the manufactured coating film may be insufficient.
제2 아크릴 수지는 중량평균분자량(Mw)이 5,000 내지 10,000 g/mol, 또는 6,000 내지 9,000 g/mol일 수 있다. 제2 아크릴 수지의 중량평균분자량이 상기 범위 내일 경우, 제조된 도막의 내구성, 부착성, 경도 및 내후성 등의 장기 물성이 우수할 수 있다. 제2 아크릴 수지의 중량평균분자량이 상기 범위 미만인 경우 분자량이 작아 제조된 도막의 내수성, 내후성, 내스크래치성이 부족해지고, 상기 범위 초과인 경우 분자량 증가에 따른 흐름성이 저하되어 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 불량해지고 표면평활성이 좋지 않아 우수한 외관을 갖는 도막을 제조하기 어려운 문제가 발생할 수 있다.The second acrylic resin may have a weight average molecular weight (Mw) of 5,000 to 10,000 g/mol, or 6,000 to 9,000 g/mol. When the weight average molecular weight of the second acrylic resin is within the above range, the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance. If the weight average molecular weight of the second acrylic resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability is reduced due to the increase in molecular weight, so the water-soluble base containing it The workability of the coat composition becomes poor and the surface smoothness is poor, making it difficult to manufacture a coating film with an excellent appearance.
제2 아크릴 수지는 탈이온수(deionized water)와 같은 용매에 분산된 에멀젼 형태일 수 있다. 제2 아크릴 수지가 탈이온수에 분산된 에멀젼 형태일 경우, 도료의 휘발성 유기 화합물(VOC, Volatile organic compounds) 함량을 낮출 수 있는 효과가 있다.The second acrylic resin may be in the form of an emulsion dispersed in a solvent such as deionized water. When the second acrylic resin is in the form of an emulsion dispersed in deionized water, it has the effect of lowering the volatile organic compounds (VOC) content of the paint.
제2 아크릴 수지는 수용성 베이스 코트 조성물 총 중량을 기준으로 3 내지 17 중량%, 5 내지 15 중량%, 또는 7 내지 13 중량%의 함량으로 조성물에 포함될 수 있다. 제2 아크릴 수지가 상기 함량 범위 내로 포함되는 경우, 도막의 부착성, 내구성, 경도 및 내스크래치성을 개선하는 효과가 있다. 제2 아크릴 수지의 함량이 상기 범위 미만인 경우 건조성이 저하되어 도막의 부착력, 광택, 경도 및 내구성이 저하되는 문제가 있고, 상기 범위 초과인 경우 건조가 빨리 진행되어 조성물의 도장 작업성 및 칠흐름성이 부족하여 도막 외관 및 내스크래치성이 저하되는 문제가 발생할 수 있다.The second acrylic resin may be included in the composition in an amount of 3 to 17% by weight, 5 to 15% by weight, or 7 to 13% by weight based on the total weight of the water-soluble base coat composition. When the second acrylic resin is included within the above content range, there is an effect of improving the adhesion, durability, hardness, and scratch resistance of the coating film. If the content of the second acrylic resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness and durability of the coating film are reduced. If the content is more than the above range, the drying progresses quickly and the paint workability and paint flow of the composition are affected. Due to lack of durability, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
폴리우레탄 디스퍼젼 수지Polyurethane dispersion resin
폴리우레탄 디스퍼션 수지는 이를 포함하는 수용성 베이스 코트 조성물의 건조성을 향상시키고, 상기 조성물로부터 제조된 도막의 유연성을 향상시키는 역할을 한다.Polyurethane dispersion resin improves the drying properties of a water-soluble base coat composition containing it and improves the flexibility of a coating film prepared from the composition.
폴리우레탄 디스퍼젼 수지는 폴리에스테르-폴리카보네이트(polyester-polycarbonate) 유래 폴리우레탄 디스퍼젼 수지일 수 있다. 예를 들어, 폴리우레탄 디스퍼젼 수지는 폴리에스테르-폴리카보네이트 디올(polyester-polycarbonate diol) 유래 폴리우레탄 디스퍼젼 수지일 수 있다.The polyurethane dispersion resin may be a polyurethane dispersion resin derived from polyester-polycarbonate. For example, the polyurethane dispersion resin may be a polyurethane dispersion resin derived from polyester-polycarbonate diol.
폴리우레탄 디스퍼젼 수지는 고형분 함량(NV)이 수지 총 중량에 대하여 30 내지 40 중량%, 또는 34 내지 36 중량%일 수 있다. 폴리우레탄 디스퍼젼 수지의 고형분 함량이 상기 범위 내일 경우, 수지의 저장 안정성 및 수용성 베이스 코트 조성물의 저장 안정성이 개선되고 작업성이 우수할 수 있다. 폴리우레탄 디스퍼젼 수지의 고형분 함량이 상기 범위 미만인 경우 점도가 지나치게 낮아져 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 폴리우레탄 디스퍼젼 수지의 점도가 지나치게 높아 반응 중 안정성이 떨어지며, 분산 안정성이 나빠져 시간이 지나면 응집이 발생할 수 있다.The polyurethane dispersion resin may have a solid content (NV) of 30 to 40% by weight, or 34 to 36% by weight, based on the total weight of the resin. When the solid content of the polyurethane dispersion resin is within the above range, the storage stability of the resin and the water-soluble base coat composition may be improved and workability may be excellent. If the solid content of the polyurethane dispersion resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the polyurethane dispersion resin is too high, causing a reaction. It has poor stability and dispersion stability may deteriorate, causing aggregation over time.
폴리우레탄 디스퍼젼 수지는 폴리우레탄 수지가 용매에 분산된 형태일 수 있다. 폴리우레탄 수지를 분산시키는 수계 매체는 물용제이거나, 물과 친수성 유기 용제의 혼합 매체일 수 있다. 예를 들면 물용제는 상수, 이온 교환수, 증류수, 초순수 등일 수 있다. 특히, 입수의 용이함이나 염의 영향으로 입자가 불안정해지는 것을 방지하기 위하여 이온 교환수를 사용할 수 있다. 또한 친수성 유기 용제는 메탄올, 에탄올, 프로판올 등의 저급 1가 알코올, 에틸렌글리콜, 글리세린 등의 다가 알코올, N-메틸모르폴린, 디메틸술폭시드, 디메틸포름아미드 등의 비양성자성 친수성 유기 용제일 수 있다. 폴리우레탄 디스퍼젼 수지는 탈이온수에 분산된 분산액 형태이고, 평균 직경이 10 내지 120 nm, 또는 20 내지 100 nm일 수 있다.Polyurethane dispersion resin may be a polyurethane resin dispersed in a solvent. The aqueous medium in which the polyurethane resin is dispersed may be a water solvent or a mixed medium of water and a hydrophilic organic solvent. For example, the water solvent may be constant water, ion-exchanged water, distilled water, ultrapure water, etc. In particular, ion-exchanged water can be used for ease of availability or to prevent particles from becoming unstable due to the influence of salt. In addition, the hydrophilic organic solvent may be a lower monohydric alcohol such as methanol, ethanol, or propanol, a polyhydric alcohol such as ethylene glycol or glycerin, or an aprotic hydrophilic organic solvent such as N-methylmorpholine, dimethyl sulfoxide, or dimethylformamide. . The polyurethane dispersion resin is in the form of a dispersion in deionized water and may have an average diameter of 10 to 120 nm, or 20 to 100 nm.
폴리우레탄 디스퍼젼 수지는 25℃에서의 점도가 5 내지 550 cps, 또는 10 내지 500 cps일 수 있다. 폴리우레탄 디스퍼젼 수지의 25℃에서의 점도가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 폴리우레탄 디스퍼젼 수지의 25℃에서의 점도가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The polyurethane dispersion resin may have a viscosity of 5 to 550 cps, or 10 to 500 cps at 25°C. When the viscosity of the polyurethane dispersion resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability. If the viscosity of the polyurethane dispersion resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem that the paint flowability, adhesion, and scratch resistance are reduced due to non-formation of the manufactured coating film, and if the viscosity is exceeding the above range, the coating film is not formed. In this case, a problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability of the composition.
폴리우레탄 디스퍼젼 수지는 산가(Av)가 15 내지 30 mgKOH/g, 또는 18 내지 25 mgKOH/g일 수 있다. 폴리우레탄 디스퍼젼 수지의 산가가 상기 범위 내일 경우 이를 포함하는 조성물의 반응성을 조절하여 이로부터 제조된 도막의 외관 특성을 향상시킬 수 있다. 폴리우레탄 디스퍼젼 수지의 산가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The polyurethane dispersion resin may have an acid value (Av) of 15 to 30 mgKOH/g, or 18 to 25 mgKOH/g. When the acid value of the polyurethane dispersion resin is within the above range, the reactivity of the composition containing it can be adjusted to improve the appearance characteristics of the coating film produced therefrom. If the acid value of the polyurethane dispersion resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and coating film. A problem may arise where the water resistance of the product is reduced.
폴리우레탄 디스퍼젼 수지는 pH가 6 내지 10, 또는 7 내지 9일 수 있다. 폴리우레탄 디스퍼젼 수지의 pH가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 폴리우레탄 디스퍼젼 수지의 pH가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The polyurethane dispersion resin may have a pH of 6 to 10, or 7 to 9. When the pH of the polyurethane dispersion resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the polyurethane dispersion resin is below the above range, the viscosity of the composition is too low and there is a problem of poor paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the workability of the composition is poor. A problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated due to insufficient properties.
폴리우레탄 디스퍼젼 수지는 유리전이온도(Tg)가 -45 내지 -20 ℃, 또는 -40 내지 -25 ℃일 수 있다. 폴리우레탄 디스퍼젼 수지의 유리전이온도가 상기 범위 내일 경우, 도막의 유연성 및 경도가 향상되는 효과가 있다. 폴리우레탄 디스퍼젼 수지의 유리전이온도가 상기 범위 미만인 경우 수용성 베이스 코트 조성물의 건조속도가 지연되어 제조된 도막의 내용제성 및 내치핑성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 도막이 브리틀(brittle)해져 도막의 외관 특성 및 경도가 부족해질 수 있다.The polyurethane dispersion resin may have a glass transition temperature (Tg) of -45 to -20 °C, or -40 to -25 °C. When the glass transition temperature of the polyurethane dispersion resin is within the above range, the flexibility and hardness of the coating film are improved. If the glass transition temperature of the polyurethane dispersion resin is below the above range, the drying speed of the water-soluble base coat composition is delayed, causing a problem in that the solvent resistance and chipping resistance of the produced coating film are insufficient, and if it exceeds the above range, the coating film becomes brittle ( It may become brittle, resulting in insufficient appearance characteristics and hardness of the coating film.
폴리우레탄 디스퍼젼 수지는 중량평균분자량이 35,000 내지 60,000 g/mol, 또는 40,000 내지 50,000 g/mol일 수 있다. 폴리우레탄 디스퍼젼 수지의 중량평균분자량이 상기 범위 내일 경우, 수용성 베이스 코트 조성물의 건조성, 내한치핑성 및 내충격성이 우수한 효과가 있다. 폴리우레탄 디스퍼젼 수지의 중량평균분자량이 상기 범위 미만인 경우 분자량이 작아 제조된 도막의 기계적 물성이 저하되는 문제가 있고, 상기 범위 초과인 경우 분자량 증가에 따른 흐름성이 저하되어 도막이 브리틀(Brittle)해져 평활성이 감소하고 내스크래치성이 저하되는 문제가 발생할 수 있다.The polyurethane dispersion resin may have a weight average molecular weight of 35,000 to 60,000 g/mol, or 40,000 to 50,000 g/mol. When the weight average molecular weight of the polyurethane dispersion resin is within the above range, the water-soluble base coat composition has excellent drying properties, cold chipping resistance, and impact resistance. If the weight average molecular weight of the polyurethane dispersion resin is less than the above range, there is a problem that the mechanical properties of the produced coating film are deteriorated due to the small molecular weight, and if it exceeds the above range, the flowability is reduced due to the increase in molecular weight, causing the coating film to brittle. This may cause problems such as reduced smoothness and reduced scratch resistance.
폴리우레탄 디스퍼젼 수지는 수용성 베이스 코트 조성물의 총 중량을 기준으로 0.05 내지 7 중량%, 0.1 내지 5 중량%, 또는 0.2 내지 3 중량%의 함량으로 조성물에 포함될 수 있다. 폴리우레탄 디스퍼젼 수지가 상기 함량 범위 내로 포함되는 경우, 인장강도, 유연성, 신율, 접착력, 내마모성, 내스크래치성 및 도막 평활성 향상의 효과가 있다. 조성물 내 폴리우레탄 디스퍼젼 수지의 함량이 상기 범위 미만인 경우 유연성이 저하되어 인장강도 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 점도가 과도하게 높아져 작업성 및 건조성이 저하되어 외관 및 기계적 물성이 저하되는 문제가 발생할 수 있다.The polyurethane dispersion resin may be included in the composition in an amount of 0.05 to 7% by weight, 0.1 to 5% by weight, or 0.2 to 3% by weight based on the total weight of the water-soluble base coat composition. When the polyurethane dispersion resin is contained within the above content range, there is an effect of improving tensile strength, flexibility, elongation, adhesion, wear resistance, scratch resistance, and coating film smoothness. If the content of polyurethane dispersion resin in the composition is less than the above range, there is a problem that flexibility decreases and tensile strength and scratch resistance decrease, and if it exceeds the above range, the viscosity of the composition increases excessively, resulting in reduced workability and drying properties. This may cause problems with deterioration of appearance and mechanical properties.
폴리에스터 수지polyester resin
폴리에스터 수지는 이를 포함하는 수용성 베이스 코트 조성물로부터 제조된 도막의 유연성 및 외관 특성을 향상시키는 역할을 한다.Polyester resin serves to improve the flexibility and appearance properties of a coating film prepared from a water-soluble base coat composition containing it.
폴리에스터 수지는 카르복실산 화합물과 디올 화합물을 반응시켜 제조될 수 있다. 예를 들어, 폴리에스터 수지는 아디프산(AA), 이소프탈산(IPA), 트리말레트산 무수물(TMA), 지환족산, 프탈산무수물, 이소프탈산, 테레프탈산, 숙신산, 아디프산, 푸마르산, 말레산 무수물, 테트라하이드로프탈산무수물, 헥사히드로 프탈산무수물 및 이들의 유도체를 사용할 로 이루어진 군으로부터 선택된 1종 이상의 카르복실산 화합물; 및 1,6-헥산디올(1,6-HD), 네오펜틸글리콜(NPG), 트리메틸올 프로판(TMP), 에틸렌글리콜, 프로필렌글리콜, 디에틸렌글리콜, 부탄디올 1,4-헥산디올 및 3-메틸펜탄디올 로 이루어진 군으로부터 선택된 1종 이상의 디올 화합물;을 반응시켜 제조될 수 있다.Polyester resin can be produced by reacting a carboxylic acid compound and a diol compound. For example, polyester resins include adipic acid (AA), isophthalic acid (IPA), trimaltic anhydride (TMA), cycloaliphatic acid, phthalic anhydride, isophthalic acid, terephthalic acid, succinic acid, adipic acid, fumaric acid, and maleic acid. At least one carboxylic acid compound selected from the group consisting of anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, and derivatives thereof; and 1,6-hexanediol (1,6-HD), neopentyl glycol (NPG), trimethylol propane (TMP), ethylene glycol, propylene glycol, diethylene glycol, butanediol 1,4-hexanediol and 3-methyl. It can be prepared by reacting one or more diol compounds selected from the group consisting of pentanediol.
폴리에스터 수지는 고형분 함량(NV)이 수지 총 중량에 대하여 70 내지 90 중량%, 또는 75 내지 85 중량%일 수 있다. 폴리에스터 수지의 고형분 함량이 상기 범위 내일 경우, 수지의 저장 안정성이 개선되고 작업성이 우수할 수 있다. 폴리에스터 수지의 고형분 함량이 상기 범위 미만인 경우 점도가 지나치게 낮아져 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 폴리에스터 수지의 점도가 지나치게 높아 반응 중 안정성이 떨어질 수 있다.The polyester resin may have a solid content (NV) of 70 to 90% by weight, or 75 to 85% by weight, based on the total weight of the resin. When the solid content of the polyester resin is within the above range, the storage stability of the resin may be improved and workability may be excellent. If the solid content of the polyester resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it, and if it is more than the above range, the viscosity of the polyester resin is too high, which reduces stability during the reaction. You can.
폴리에스터 수지는 25℃에서의 점도가 2,000 내지 5,000 cps, 또는 2,200 내지 4,700 cps일 수 있다. 폴리에스터 수지의 25℃에서의 점도가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 폴리에스터 수지의 25℃에서의 점도가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The polyester resin may have a viscosity of 2,000 to 5,000 cps, or 2,200 to 4,700 cps at 25°C. When the viscosity of the polyester resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability. If the viscosity of the polyester resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the composition Due to lack of workability, a problem may occur in which the appearance characteristics of the manufactured coating film are deteriorated.
폴리에스터 수지는 산가(Av)가 1 내지 10 mgKOH/g, 또는 3 내지 8 mgKOH/g일 수 있다. 폴리에스터 수지의 산가가 상기 범위 내일 경우 이를 포함하는 조성물의 저장안정성 및 가교밀도가 향상되어 내한치핑성이 양호한 효과가 있다. 폴리에스터 수지의 산가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The polyester resin may have an acid value (Av) of 1 to 10 mgKOH/g, or 3 to 8 mgKOH/g. When the acid value of the polyester resin is within the above range, the storage stability and crosslinking density of the composition containing it are improved, resulting in good cold chipping resistance. If the acid value of the polyester resin is less than the above range, the stability of the resin decreases, which causes a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and water resistance of the coating film. This deterioration problem may occur.
폴리에스터 수지는 수산기가(OHv)가 80 내지 110 mgKOH/g, 또는 85 내지 105 mgKOH/g일 수 있다. 폴리에스터 수지의 수산기가가 상기 범위 내일 경우 이를 포함하는 조성물의 저장안정성 및 가교밀도가 향상되어 내한치핑성이 양호한 효과가 있다. 폴리에스터 수지의 수산기가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The polyester resin may have a hydroxyl value (OHv) of 80 to 110 mgKOH/g, or 85 to 105 mgKOH/g. When the hydroxyl value of the polyester resin is within the above range, the storage stability and crosslinking density of the composition containing it are improved, resulting in good cold chipping resistance. If the hydroxyl value of the polyester resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and the coating film. Problems with reduced water resistance may occur.
폴리에스터 수지는 유리전이온도(Tg)가 -50 내지 -25 ℃, 또는 -40 내지 -30 ℃일 수 있다. 폴리에스터 수지의 유리전이온도가 상기 범위 내일 경우, 이를 포함하는 조성물로부터 제조된 도막의 경도 및 내용제성이 향상되는 효과가 있다. 폴리에스터 수지의 유리전이온도가 상기 범위 미만인 경우 도막의 건조 속도 및 가교밀도가 저하되어 제조된 도막의 경도 및 내용제성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 도막이 브리틀(brittle)해져 제조된 도막의 외관 특성 및 내치핑성이 부족해질 수 있다.The polyester resin may have a glass transition temperature (Tg) of -50 to -25°C, or -40 to -30°C. When the glass transition temperature of the polyester resin is within the above range, the hardness and solvent resistance of a coating film manufactured from a composition containing it is improved. If the glass transition temperature of the polyester resin is less than the above range, the drying speed and crosslink density of the coating film decrease, causing a problem of insufficient hardness and solvent resistance of the manufactured coating film, and if it exceeds the above range, the coating film becomes brittle. The appearance characteristics and chipping resistance of the applied coating film may become insufficient.
폴리에스터 수지는 중량평균분자량이 6,000 내지 12,000 g/mol, 또는 7,000 내지 11,000 g/mol일 수 있다. 폴리에스터 수지의 중량평균분자량이 상기 범위 내일 경우, 제조된 도막의 내구성, 부착성, 경도 및 내후성 등의 장기 물성이 우수할 수 있다. 폴리에스터 수지의 중량평균분자량이 상기 범위 미만인 경우 분자량이 작아 제조된 도막의 내수성, 내후성, 내스크래치성이 부족해지고, 상기 범위 초과인 경우 분자량 증가에 따른 흐름성이 저하되어 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 불량해지고 표면평활성이 좋지 않아 우수한 외관을 갖는 도막을 제조하기 어려운 문제가 발생할 수 있다.The polyester resin may have a weight average molecular weight of 6,000 to 12,000 g/mol, or 7,000 to 11,000 g/mol. When the weight average molecular weight of the polyester resin is within the above range, the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance. If the weight average molecular weight of the polyester resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, so the water-soluble base coat containing it The composition may have poor workability and poor surface smoothness, making it difficult to manufacture a coating film with an excellent appearance.
폴리에스터 수지는 수용성 베이스 코트 조성물 총 중량을 기준으로 1 내지 5 중량%, 또는 2 내지 4 중량%의 함량으로 조성물에 포함될 수 있다. 폴리에스터 수지가 상기 함량 범위 내로 포함되는 경우, 우수한 외관, 내충격성 및 내한치핑성이 확보할 수 있다. 폴리에스터 수지의 함량이 상기 범위 미만인 경우 건조성이 저하되어 도막의 부착력, 광택, 경도 및 내구성이 저하되는 문제가 있고, 상기 범위 초과인 경우 건조가 빨리 진행되어 조성물의 도장 작업성 및 칠흐름성이 부족하여 도막 외관 및 내스크래치성이 저하되는 문제가 발생할 수 있다.The polyester resin may be included in the composition in an amount of 1 to 5% by weight, or 2 to 4% by weight, based on the total weight of the water-soluble base coat composition. When the polyester resin is contained within the above content range, excellent appearance, impact resistance, and cold chipping resistance can be secured. If the polyester resin content is less than the above range, the drying property is lowered, which causes problems in the adhesion, gloss, hardness, and durability of the coating film. If the content exceeds the above range, drying progresses quickly, reducing the painting workability and paint flowability of the composition. A lack of this may cause problems with the appearance of the coating film and deterioration of scratch resistance.
우레탄 수지urethane resin
우레탄 수지는 이를 포함하는 수용성 베이스 코트 조성물의 작업성을 향상시키고, 상기 조성물로부터 제조된 도막의 외관 특성을 향상시키는 역할을 한다.The urethane resin serves to improve the workability of the water-soluble base coat composition containing it and to improve the appearance characteristics of the coating film produced from the composition.
우레탄 수지는 우레탄 디올계 화합물일 수 있다. 예를 들어, 우레탄 수지는 아미노 에탄올 또는 아미노 이소프로판올과 같은 일차 아미노 알코올; 또는 에틸렌 디아민, 프로필렌 디아민, 2-메틸-펜탄 디아민-(1,5) 또는 헥산 디아민-(1,6)과 같은 일차 디아민;과 에틸렌 또는 프로필렌 카보네이트와 같은 알킬렌 카보네이트의 반응에 의해 얻어진 우레탄 디올일 수 있다.The urethane resin may be a urethane diol-based compound. For example, urethane resins include primary amino alcohols such as amino ethanol or amino isopropanol; or primary diamines such as ethylene diamine, propylene diamine, 2-methyl-pentane diamine-(1,5) or hexane diamine-(1,6); urethane diols obtained by reaction of alkylene carbonates such as ethylene or propylene carbonate. It can be.
우레탄 수지는 고형분 함량(NV)이 수지 총 중량에 대하여 30 내지 40 중량%, 또는 34 내지 36 중량%일 수 있다. 우레탄 수지의 고형분 함량이 상기 범위 내일 경우, 수지의 저장 안정성이 개선되고 작업성이 우수할 수 있다. 우레탄 수지의 고형분 함량이 상기 범위 미만인 경우 점도가 지나치게 낮아져 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 우레탄 수지의 점도가 지나치게 높아 반응 중 안정성이 떨어질 수 있다.The urethane resin may have a solid content (NV) of 30 to 40% by weight, or 34 to 36% by weight, based on the total weight of the resin. When the solid content of the urethane resin is within the above range, the storage stability of the resin may be improved and workability may be excellent. If the solid content of the urethane resin is less than the above range, the viscosity is too low, which causes a problem of insufficient workability of the water-soluble base coat composition containing it. If it is more than the above range, the viscosity of the urethane resin is too high, which may reduce stability during the reaction. .
우레탄 수지는 25℃에서의 점도가 5 내지 600 cps, 또는 10 내지 500 cps일 수 있다. 우레탄 수지의 25℃에서의 점도가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 우레탄 수지의 25℃에서의 점도가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The urethane resin may have a viscosity of 5 to 600 cps, or 10 to 500 cps at 25°C. When the viscosity of the urethane resin at 25°C is within the above range, the viscosity of the water-soluble base coat composition is appropriate, which has the effect of improving workability. If the viscosity of the urethane resin at 25°C is less than the above range, the viscosity of the composition is too low and there is a problem of deterioration of paint flow, adhesion, and scratch resistance due to non-formation of the manufactured coating film, and if it exceeds the above range, the composition A problem may occur where the appearance characteristics of the manufactured coating film are deteriorated due to insufficient workability.
우레탄 수지는 산가(Av)가 15 내지 30 mgKOH/g, 또는 18 내지 25 mgKOH/g일 수 있다. 우레탄 수지의 산가가 상기 범위 내일 경우 제조된 도막의 광택 및 외관 특성이 양호한 효과가 있다. 우레탄 수지의 산가가 상기 범위 미만인 경우 수지 안정성이 저하되어 제조된 도료 조성물의 저장성이 저하되는 문제가 발생하고, 상기 범위 초과인 경우 수지 응집성 증대로 조성물의 점도가 증가하여 작업성 및 도막의 내수성이 저하되는 문제가 발생할 수 있다.The urethane resin may have an acid value (Av) of 15 to 30 mgKOH/g, or 18 to 25 mgKOH/g. When the acid value of the urethane resin is within the above range, the gloss and appearance characteristics of the manufactured coating film are good. If the acid value of the urethane resin is less than the above range, the stability of the resin decreases, causing a problem of reduced storage of the manufactured coating composition, and if it exceeds the above range, the viscosity of the composition increases due to increased resin cohesion, which reduces workability and water resistance of the coating film. Deterioration problems may occur.
우레탄 수지는 pH가 6 내지 10, 또는 7 내지 9일 수 있다. 우레탄 수지의 pH가 상기 범위 내인 경우, 수용성 베이스 코트 조성물의 점도가 적절하여 작업성이 상향되는 효과가 있다. 우레탄 수지의 pH가 상기 범위 미만인 경우 조성물의 점도가 너무 낮아 제조된 도막의 미형성으로 칠흐름성, 부착성 및 내스크래치성이 저하되는 문제가 있고, 상기 범위 초과인 경우 조성물의 작업성이 부족하여 제조된 도막의 외관 특성이 저하되는 문제가 발생할 수 있다.The urethane resin may have a pH of 6 to 10, or 7 to 9. When the pH of the urethane resin is within the above range, the viscosity of the water-soluble base coat composition is appropriate, thereby improving workability. If the pH of the urethane resin is less than the above range, the viscosity of the composition is too low and the paint flowability, adhesion, and scratch resistance are reduced due to the non-formation of the manufactured coating film, and if it exceeds the above range, the workability of the composition is poor. As a result, a problem may arise in which the appearance characteristics of the manufactured coating film are deteriorated.
우레탄 수지는 유리전이온도(Tg)가 -40 내지 -10 ℃, 또는 -35 내지 -15 ℃일 수 있다. 우레탄 수지의 유리전이온도가 상기 범위 내일 경우, 이를 포함하는 조성물로부터 제조된 도막의 경도 및 내용제성이 향상되는 효과가 있다. 우레탄 수지의 유리전이온도가 상기 범위 미만인 경우 도막의 건조 속도 및 가교밀도가 저하되어 제조된 도막의 경도 및 내용제성이 부족해지는 문제가 있고, 상기 범위 초과인 경우 도막이 브리틀(brittle)해져 제조된 도막의 외관 특성 및 내치핑성이 부족해질 수 있다.The urethane resin may have a glass transition temperature (Tg) of -40 to -10 °C, or -35 to -15 °C. When the glass transition temperature of the urethane resin is within the above range, the hardness and solvent resistance of a coating film manufactured from a composition containing it is improved. If the glass transition temperature of the urethane resin is less than the above range, the drying speed and crosslink density of the coating film decreases, causing a problem of insufficient hardness and solvent resistance of the manufactured coating film, and if it exceeds the above range, the coating film brittles. The appearance characteristics and chipping resistance of the coating film may become insufficient.
우레탄 수지는 용매에 분산된 형태일 수 있으며, 평균 직경이 30 내지 110 nm, 또는 40 내지 100 nm일 수 있다. 우레탄 수지의 평균 직경이 상기 범위 내일 경우, 외관 및 입자 안정성이 양호하다.The urethane resin may be dispersed in a solvent and may have an average diameter of 30 to 110 nm, or 40 to 100 nm. When the average diameter of the urethane resin is within the above range, the appearance and particle stability are good.
우레탄 수지는 중량평균분자량(Mw)이 200 내지 900 g/mol, 또는 400 내지 700 g/mol일 수 있다. 우레탄 수지의 중량평균분자량이 상기 범위 내일 경우, 제조된 도막의 내구성, 부착성, 경도 및 내후성 등의 장기 물성이 우수할 수 있다. 우레탄 수지의 중량평균분자량이 상기 범위 미만인 경우 분자량이 작아 제조된 도막의 내수성, 내후성, 내스크래치성이 부족해지고, 상기 범위 초과인 경우 분자량 증가에 따른 흐름성이 저하되어 이를 포함하는 수용성 베이스 코트 조성물의 작업성이 불량해지고 표면평활성이 좋지 않아 우수한 외관을 갖는 도막을 제조하기 어려운 문제가 발생할 수 있다.The urethane resin may have a weight average molecular weight (Mw) of 200 to 900 g/mol, or 400 to 700 g/mol. When the weight average molecular weight of the urethane resin is within the above range, the manufactured coating film may have excellent long-term physical properties such as durability, adhesion, hardness, and weather resistance. If the weight average molecular weight of the urethane resin is less than the above range, the molecular weight is small, and the water resistance, weather resistance, and scratch resistance of the produced coating film are insufficient, and if it exceeds the above range, the flowability decreases due to the increase in molecular weight, and the water-soluble base coat composition containing the same Workability may be poor and surface smoothness may be poor, making it difficult to manufacture a coating film with an excellent appearance.
우레탄 수지는 수용성 베이스 코트 조성물 총 중량을 기준으로 1 내지 5 중량%, 또는 2 내지 4 중량%의 함량으로 조성물에 포함될 수 있다. 우레탄 수지의 함량이 상기 범위 내일 경우, 도막의 유연성 및 외관 개선 효과가 있다. 우레탄 수지의 함량이 상기 범위 미만인 경우 건조성이 저하되어 도막의 부착력, 광택, 경도 및 내구성이 저하되는 문제가 있고, 상기 범위 초과인 경우 건조가 빨리 진행되어 조성물의 도장 작업성 및 칠흐름성이 부족하여 도막 외관 및 내스크래치성이 저하되는 문제가 발생할 수 있다.The urethane resin may be included in the composition in an amount of 1 to 5% by weight, or 2 to 4% by weight, based on the total weight of the water-soluble base coat composition. When the content of urethane resin is within the above range, the flexibility and appearance of the coating film are improved. If the content of the urethane resin is less than the above range, the drying property is lowered, which causes a problem in that the adhesion, gloss, hardness, and durability of the coating film are reduced. If the content is more than the above range, the drying progresses quickly and the painting workability and paint flow of the composition are reduced. If there is a lack of it, problems may arise such as deterioration in the appearance of the coating film and its scratch resistance.
멜라민계 경화제Melamine-based hardener
멜라민계 경화제는 수용성 베이스 코트 조성물의 각 성분들과 가교 반응하여 경화시키는 역할을 하며, 이를 포함하는 수용성 베이스 코트 조성물로부터 제조된 도막의 외관 특성 및 광택을 향상시키는 역할을 한다.The melamine-based curing agent serves to cure the water-soluble base coat composition by cross-linking with each component and improves the appearance and gloss of the paint film produced from the water-soluble base coat composition.
멜라민계 경화제는 이미노기를 포함하는 친수성 멜라민 수지를 포함할 수 있다. 예를 들어, 멜라민계 경화제는 이미노기를 포함하는 친수성 멜라민 수지를 함유하는 액상 형태일 수 있다. 다른 예로, 멜라민계 경화제는 이미노기를 포함하는 친수성 멜라민 수지를 함유하고, 멜라민계 경화제 총 중량을 기준으로 고형분 함량(NV)이 90 내지 98 중량%, 또는 93 내지 96 중량%인 액상 형태일 수 있다.The melamine-based curing agent may include a hydrophilic melamine resin containing an imino group. For example, the melamine-based curing agent may be in a liquid form containing a hydrophilic melamine resin containing an imino group. As another example, the melamine-based curing agent contains a hydrophilic melamine resin containing an imino group, and may be in a liquid form with a solid content (NV) of 90 to 98% by weight, or 93 to 96% by weight, based on the total weight of the melamine-based curing agent. there is.
멜라민계 경화제의 시판품으로는 Cytec사의 Cymel-325, Cymel-327 및 Cymel-385, INEOS사의 Resimene HM-2608, Resimene 718 및 Resimene 717, 및 BASF사의 Luwipal 052, 072 등을 들 수 있다.Commercially available melamine-based hardeners include Cytec's Cymel-325, Cymel-327 and Cymel-385, INEOS' Resimene HM-2608, Resimene 718 and Resimene 717, and BASF's Luwipal 052 and 072.
멜라민계 경화제는 수용성 베이스 코트 조성물 총 중량을 기준으로 3 내지 8 중량%, 또는 4 내지 7 중량%의 함량으로 조성물에 포함될 수 있다. 멜라민계 경화제의 함량이 상기 범위 내일 경우, 적절한 코팅물성을 확보할 수 있다.The melamine-based curing agent may be included in the composition in an amount of 3 to 8% by weight, or 4 to 7% by weight, based on the total weight of the water-soluble base coat composition. When the content of the melamine-based hardener is within the above range, appropriate coating properties can be secured.
용제solvent
본 발명에 따르는 수용성 베이스 코트 조성물은 용제를 추가로 포함할 수 있다. 용제는 조성물의 점도를 조절하고, 휘발성 유기화합물(VOC)의 발생을 저감시키는 역할을 한다. 예를 들어, 용제는 탈이온수, 순수, 초순수 및 증류수로 이루어진 군으로부터 선택된 1종 이상의 물을 포함할 수 있다. 용제는 물 이외에 유기 용제를 추가로 포함할 수 있다.The water-soluble base coat composition according to the present invention may further include a solvent. The solvent controls the viscosity of the composition and plays a role in reducing the generation of volatile organic compounds (VOC). For example, the solvent may include one or more types of water selected from the group consisting of deionized water, pure water, ultrapure water, and distilled water. The solvent may further include an organic solvent in addition to water.
용제는 수용성 베이스 코트 조성물 총 중량을 기준으로 20 내지 50 중량%, 또는 30 내지 40 중량%의 함량으로 조성물에 포함될 수 있다. 조성물 내의 용제 함량이 상기 범위 내일 경우 조성물 내 수지들의 수분산성이 저하는 문제, 수성 도료의 장점인 환경 친화성이 저하되는 문제, 및 물의 증발이 충분히 되지 않아 최종 도막에 핀홀 발생 등의 도막 결함과 얼룩 발생 등의 문제를 방지할 수 있다.The solvent may be included in the composition in an amount of 20 to 50% by weight, or 30 to 40% by weight, based on the total weight of the water-soluble base coat composition. If the solvent content in the composition is within the above range, the water dispersibility of the resins in the composition is reduced, the environmental friendliness, which is an advantage of water-based paints, is reduced, and the water is not evaporated sufficiently, resulting in coating film defects such as pinholes in the final coating film. This can prevent problems such as stains.
안료pigment
본 발명에 따르는 수용성 베이스 코트 조성물은 안료를 추가로 포함할 수 있다. 안료는 제조된 도막에 색상을 부여하는 역할을 한다. 예컨대, 수용성 베이스 코트 조성물은 도막에 메탈릭 효과를 부여하기 위한 이펙트 안료, 도막형성 물질과 조합하여 색상 및 은폐 효과를 부여하는 착색 안료, 또는 이들의 조합이 사용될 수 있다. The water-soluble base coat composition according to the present invention may further include pigments. Pigments play a role in giving color to the manufactured paint film. For example, the water-soluble base coat composition may use an effect pigment for providing a metallic effect to the coating film, a coloring pigment for providing color and a hiding effect in combination with a coating film-forming material, or a combination thereof.
이펙트 안료의 예로는, 수성화 처리된 알루미늄 플레이크, 마이카 안료, 또는 이들의 혼합물을 들 수 있다. 착색 안료의 예로는, 옥사이드계의 무기안료, 아조(Azo), Vat 안료를 함유하는 폴리사이클릭계의 유기안료, 안트라퀴논계의 유기안료, 또는 이들의 혼합물을 들 수 있다.Examples of effect pigments include water-based aluminum flakes, mica pigments, or mixtures thereof. Examples of coloring pigments include oxide-based inorganic pigments, polycyclic-based organic pigments containing Azo and Vat pigments, anthraquinone-based organic pigments, or mixtures thereof.
안료는 수용성 베이스 코트 조성물 총 중량을 기준으로 15 내지 35 중량%, 또는 17 내지 32 중량%의 함량으로 조성물에 포함될 수 있다. 수용성 베이스 코트 조성물 내의 안료 함량이 상기 범위 내일 경우, 제조된 막의 은폐력이 부족한 문제, 및 조성물의 안정성 저하 및 안료의 분산성 저하 등의 문제를 방지할 수 있다. The pigment may be included in the composition in an amount of 15 to 35% by weight, or 17 to 32% by weight, based on the total weight of the water-soluble base coat composition. When the pigment content in the water-soluble base coat composition is within the above range, problems such as insufficient hiding power of the manufactured film, reduced stability of the composition, and reduced dispersibility of the pigment can be prevented.
첨가제additive
본 발명에 따르는 수용성 베이스 코트 조성물은 조용제, 중화제, 촉매, 자외선 흡수제, 레벨링제, 소포제, 습윤제 및 왁스로 이루어진 군으로부터 선택된 1종 이상의 첨가제를 추가로 포함할 수 있다.The water-soluble base coat composition according to the present invention may further include one or more additives selected from the group consisting of solvents, neutralizers, catalysts, ultraviolet absorbers, leveling agents, anti-foaming agents, wetting agents and waxes.
첨가제는 수용성 베이스 코트 조성물 총 중량을 기준으로 2 내지 10 중량%, 또는 3 내지 9 중량%의 함량으로 조성물에 포함될 수 있다.Additives may be included in the composition in an amount of 2 to 10% by weight, or 3 to 9% by weight, based on the total weight of the water-soluble base coat composition.
조용제는 제조되는 도막의 평활성에 영향을 주고, 수용성 베이스 코트 조성물의 저장 안정성을 부여하며, 최저 도막 형성 온도를 낮추고, 도장 작업시 용제의 휘발성을 조절하는 역할을 한다.The solvent affects the smoothness of the manufactured coating film, provides storage stability to the water-soluble base coat composition, lowers the minimum coating film formation temperature, and controls the volatility of the solvent during painting operations.
조용제는 예를 들어, 에틸렌 글리콜 모노부틸 에테르, 디에틸렌 글리콜 모노부틸 에테르, 프로필렌 글리콜, N-메틸-2-피롤리돈, n-프로필알콜, i-프로필알콜, n-부탄올, 프로필렌글리콜 모노메틸에테르, 부틸 글리콜, 헥실 글리콜, 2-에틸헥실알콜, 부틸 카르비톨 등을 들 수 있으나, 이에 한정되지는 않는다.Co-solvents include, for example, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, propylene glycol, N-methyl-2-pyrrolidone, n-propyl alcohol, i-propyl alcohol, n-butanol, propylene glycol monomethyl. Examples include ether, butyl glycol, hexyl glycol, 2-ethylhexyl alcohol, butyl carbitol, etc., but are not limited thereto.
중화제는 수용성 베이스 코트 조성물의 저장안정성 향상시키고, pH를 조절(pH 7.5∼9.0 수준으로)하는 역할을 한다.The neutralizer serves to improve the storage stability of the water-soluble base coat composition and adjust the pH (to pH 7.5-9.0).
중화제는 예를 들어, 트라이메틸아민, 트라이에틸아민 및 트라이뷰틸아민 등의 트라이알킬아민류, N,N-디메틸에탄올아민, N,N-디메틸프로판올아민, N,N-디프로필에탄올아민 및 1-디메틸아미노-2-메틸-2-프로판올 등의 N,N-디알킬알칸올아민류, N-알킬-N,N-다이알칸올아민류 및 트라이에탄올아민 등의 트리알칸올아민류 등의 3급 아민 화합물; 암모니아; 트라이메틸암모늄하이드록사이드; 수산화나트륨; 수산화칼륨; 및 수산화리튬 등을 들 수 있다.Neutralizing agents include, for example, trialkylamines such as trimethylamine, triethylamine and tributylamine, N,N-dimethylethanolamine, N,N-dimethylpropanolamine, N,N-dipropylethanolamine and 1- Tertiary amine compounds such as N,N-dialkylalkanolamines such as dimethylamino-2-methyl-2-propanol, N-alkyl-N,N-dialkanolamines, and trialkanolamines such as triethanolamine; ammonia; trimethylammonium hydroxide; sodium hydroxide; potassium hydroxide; and lithium hydroxide.
촉매는 수용성 베이스 코트 조성물의 불완전한 경화를 막아 이로부터 제조된 도막의 기계적 물성을 향상시키는 역할을 한다. 촉매는 예를 들어, 아민기 함유 포스페이트계 화합물 등을 들 수 있다. The catalyst prevents incomplete curing of the water-soluble base coat composition and improves the mechanical properties of the coating film produced therefrom. Examples of catalysts include amine group-containing phosphate-based compounds.
자외선 흡수제는 제조된 도막에 도달하는 자외선을 막아 최종 도막의 내후성을 향상시키는 역할을 한다. The UV absorber serves to improve the weather resistance of the final coating film by blocking ultraviolet rays from reaching the manufactured coating film.
자외선 흡수제는 벤조트리아졸계 자외선 흡수제일 수 있다. 예를 들어, 상기 벤조트리아졸계 자외선 흡수제는 α-[3-[3-(2H-벤조트리아졸-2-일)-5-(1,1-디메틸에틸)-4-하이드록시페닐]-1-옥사프로필]-ω-하이드록시폴리(옥시-1,2-에탄디일)(α-[3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropyl]-ω-hydroxypoly(oxy-1,2-ethanediyl)), α-[3-[3-(2H-벤조트리라졸-2-일)-5-(1,1-디메틸에틸)-4-하이드록시페닐]-1-옥사프로필]-ω-[3-[3-(2H-벤조트리아졸-2-일)-5-(1,1-디메틸에틸)-4-하이드록시페닐]-1-옥사프로폭시]폴리(옥시-1,2-에탄디일)(α-[3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropyl]-ω-[3-[3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropoxy]poly(oxy-1,2-ethanediyl)), 3-(2H-벤조트리아졸-2-일)-5-(1,1-디메틸에틸)-4-하이드록시-메틸 에스테르(3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxy-methyl ester) 등을 들 수 있다.The ultraviolet absorber may be a benzotriazole-based ultraviolet absorber. For example, the benzotriazole-based ultraviolet absorber is α-[3-[3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1 -Oxapropyl]-ω-hydroxypoly(oxy-1,2-ethanediyl)(α-[3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4 -hydroxyphenyl]-1-oxopropyl]-ω-hydroxypoly(oxy-1,2-ethanediyl)), α-[3-[3-(2H-benzotrirazol-2-yl)-5-(1,1- dimethylethyl)-4-hydroxyphenyl]-1-oxapropyl]-ω-[3-[3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4- Hydroxyphenyl]-1-oxapropoxy]poly(oxy-1,2-ethanediyl)(α-[3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl) -4-hydroxyphenyl]-1-oxopropyl]-ω-[3-[3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropoxy]poly( oxy-1,2-ethanediyl)), 3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxy-methyl ester (3-(2H-benzotriazol- 2-yl)-5-(1,1-dimethylethyl)-4-hydroxy-methyl ester), etc.
레벨링제는 제조된 도막의 레벨링성 및 습윤성을 부여하는 역할을 한다. 레벨링제는 양이온계, 음이온계, 또는 비이온계 계면활성제일 수 있으며, 예를 들어, 비이온계 계면활성제를 포함할 수 있다.The leveling agent serves to provide leveling and wettability to the manufactured coating film. The leveling agent may be a cationic, anionic, or nonionic surfactant, and may include, for example, a nonionic surfactant.
소포제는 도료 제조시 발생되는 기포 발생을 억제하고 도막 형성시 야기되는 핀홀 또는 팝핑(popping) 등의 현상을 억제 내지 제거하는 역할을 한다. 소포제는 도료 조성물에 사용될 수 있는 통상적인 것이라면 특별히 제한없이 사용할 수 있다. 예를 들어, 소포제의 시판품으로는 BYK사의 BYK-011, BYK-015, BYK-072, Air Product사의 DF-21, Munzing사의 agitan 281 및 산노프코사의 Foamster-324 등을 들 수 있다.The antifoaming agent suppresses the generation of bubbles generated during the manufacture of paint and suppresses or eliminates phenomena such as pinholes or popping that occur during the formation of a paint film. The antifoaming agent may be used without particular limitation as long as it is a typical antifoaming agent that can be used in a coating composition. For example, commercially available antifoam agents include BYK's BYK-011, BYK-015, BYK-072, Air Product's DF-21, Munzing's agitan 281, and Sannovco's Foamster-324.
습윤제는 이를 포함하는 조성물로부터 제조된 도막의 레벨링성 및 습윤성을 향상시키는 역할을 하며, 도료 조성물에 통상적으로 사용되는 것이라면 특별히 제한하지 않는다. 예를 들어, 습윤제는 폴리에테르 변성 폴리실록산 계 또는 아세틸렌 알코형 습윤제 등을 들 수 있다.A wetting agent serves to improve the leveling and wettability of a coating film manufactured from a composition containing it, and is not particularly limited as long as it is commonly used in coating compositions. For example, the wetting agent may be a polyether-modified polysiloxane-based or acetylene alcohol-type wetting agent.
왁스는 이를 포함하는 조성물로부터 제조된 도막의 건조 속도가 느려 늘어짐(sagging) 등이 발생하는 문제를 방지하는 역할을 하며, 도료 조성물에 통상적으로 사용되는 것이라면 특별히 제한하지 않는다. 예를 들어, 왁스는 에틸렌-비닐-아세테이트계 왁스 등을 들 수 있다.Wax plays a role in preventing problems such as sagging due to the slow drying speed of a coating film manufactured from a composition containing it, and is not particularly limited as long as it is commonly used in coating compositions. For example, the wax may include an ethylene-vinyl-acetate wax.
본 발명에 따르는 수용성 베이스 코트 조성물은 25℃에서 포드컵 4호를 기준으로 30 내지 100 초, 또는 50 내지 70초의 포드컵 점도를 갖고, 조성물 총 중량을 기준으로 15 내지 50 중량%, 또는 20 내지 45 중량%의 고형분을 포함할 수 있다. The water-soluble base coat composition according to the present invention has a Ford Cup viscosity of 30 to 100 seconds, or 50 to 70 seconds based on Ford Cup No. 4 at 25°C, and is contained in an amount of 15 to 50% by weight, or 20 to 20%, based on the total weight of the composition. It may contain 45% by weight of solids.
전술한 바와 같은 본 발명에 따른 수용성 베이스 코트 조성물은 건조속도가 상이한 수지를 포함하여 건조에 따른 체적수축 감소로 인한 제조된 도막의 변형이 방지되어, 고채도 및 고휘도 구현이 가능하다. 또한, 상기 조성물로부터 제조된 도막의 기계적 물성, 특히 광택, 내충격성, 내수성, 내한치핑성 등의 물성이 우수하여 차체 도장용으로 유용하게 사용할 수 있다.As described above, the water-soluble base coat composition according to the present invention contains resins with different drying speeds, so that deformation of the manufactured coating film due to reduced volumetric shrinkage due to drying is prevented, and high saturation and high brightness can be achieved. In addition, the coating film prepared from the above composition has excellent mechanical properties, especially gloss, impact resistance, water resistance, and cold chipping resistance, and can be usefully used for car body painting.
이하, 실시예를 통해 본 발명을 보다 구체적으로 설명한다. 그러나 이들 실시예는 본 발명의 이해를 돕기 위한 것일 뿐 어떠한 의미로든 본 발명의 범위가 이들 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples. However, these examples are only intended to aid understanding of the present invention, and the scope of the present invention is not limited to these examples in any way.
본 발명에 있어서, 수지의 '산가' 및 '수산기가'와 같은 작용기가는 당업계에 잘 알려진 방법에 의해 측정할 수 있으며, 예를 들어 적정(titration)의 방법으로 측정한 값을 나타낼 수 있다.In the present invention, the functional value such as 'acid value' and 'hydroxyl value' of the resin can be measured by methods well known in the art, and can represent values measured by, for example, titration.
또한, 수지의 '중량평균분자량'은 당업계에 잘 알려진 방법에 의해 측정할 수 있으며, 예를 들어 GPC(gel permeation chromatograph)의 방법으로 측정한 값을 나타낼 수 있다.In addition, the 'weight average molecular weight' of the resin can be measured by a method well known in the art, for example, it can represent a value measured by a GPC (gel permeation chromatograph) method.
또한, 수지의 '유리전이온도'는 당업계에 잘 알려진 방법에 의해 측정할 수 있으며, 예를 들어 시차주사열량분석법(differential scanning calorimetry, DSC)의 방법으로 측정한 값을 나타낼 수 있다.In addition, the 'glass transition temperature' of the resin can be measured by a method well known in the art, for example, it can be expressed as a value measured by differential scanning calorimetry (DSC).
[실시예][Example]
실시예 및 비교예. 수용성 베이스 코트 조성물의 제조Examples and comparative examples. Preparation of water-soluble base coat compositions
하기 표 1 내지 표 3에 기재된 바와 같은 조성으로 각 성분들을 교반 혼합하면서 점도가 25℃에서 포드컵 4호를 기준으로 55초가 되도록 수용성 베이스 코트 조성물을 제조하였다.A water-soluble base coat composition was prepared by stirring and mixing each component in the composition as shown in Tables 1 to 3 below so that the viscosity was 55 seconds based on Ford Cup No. 4 at 25°C.
Figure PCTKR2023013307-appb-img-000001
Figure PCTKR2023013307-appb-img-000001
Figure PCTKR2023013307-appb-img-000002
Figure PCTKR2023013307-appb-img-000002
Figure PCTKR2023013307-appb-img-000003
Figure PCTKR2023013307-appb-img-000003
이하, 비교예 및 실시예에서 사용한 각 성분들의 제조사 및 제품명 등은 하기 표 4에 나타냈다.Hereinafter, the manufacturer and product name of each ingredient used in comparative examples and examples are shown in Table 4 below.
Figure PCTKR2023013307-appb-img-000004
Figure PCTKR2023013307-appb-img-000004
시험예: 제조된 도막의 특성 평가Test example: Evaluation of properties of manufactured coating film
시편에 중도 도료(제조사: KCC, 제품명: FU2290)를 도포 및 건조하여 중도 도막을 형성한 후, 편평한 곳에서 실시예 1 내지 21 및 비교예 1 내지 11의 수용성 베이스 코트 조성물을 15㎛의 두께로 벨 도장하였다. 이후 80℃에서 3분 동안 에어를 불어주며 도료 내에 잔존하는 물을 증발시켰다(건조). 베이스 코트 상에 클리어 도료(제조사: KCC)를 40㎛의 두께로 도장하고, 오븐에서 140℃로 25분간 경화시켜 최종 도막을 형성하였다. 최종 도막의 외관 특성 및 물성들을 하기와 같은 방법으로 측정하여 그 결과를 표 5 내지 표 7에 나타냈다.After applying and drying the intermediate paint (manufacturer: KCC, product name: FU2290) to the specimen to form an intermediate coating film, the water-soluble base coat compositions of Examples 1 to 21 and Comparative Examples 1 to 11 were applied to a thickness of 15 ㎛ on a flat surface. Bell was painted. Afterwards, air was blown at 80°C for 3 minutes to evaporate the water remaining in the paint (dry). Clear paint (manufacturer: KCC) was applied to a thickness of 40㎛ on the base coat and cured in an oven at 140°C for 25 minutes to form the final coating film. The external characteristics and physical properties of the final coating film were measured in the following manner, and the results are shown in Tables 5 to 7.
(1) 도장작업성(1) Paintability
수용성 베이스 코트 조성물의 벨 도장시 조성물의 분무 상태로 도장작업성을 평가하였으며, 분무 상태를 보고 판단하며 미립화 상태에 따라 비교 평가하였다. When painting a bell with a water-soluble base coat composition, the painting workability was evaluated by the spraying state of the composition, and the spraying state was judged and compared and evaluated according to the atomization state.
(2) 외관(2) Appearance
최종 도막을 대상으로 자동차 외관 측정기인 Wave Scan DOI(BYK Gardner)를 이용하여 CF값을 측정하였으며, 상기 CF값은 높을수록 도막의 외관 특성이 우수한 것으로 판단하였다. 구체적으로, CF값이 65 이상일 경우 우수(◎), 60 이상 65 미만일 경우 양호(○), 55 이상 60 미만일 경우 보통(△), 55 미만일 경우 불량(×)으로 평가하였다.The CF value of the final paint film was measured using Wave Scan DOI (BYK Gardner), an automobile appearance measuring instrument, and it was judged that the higher the CF value, the better the paint film's appearance characteristics. Specifically, if the CF value was 65 or more, it was evaluated as excellent (◎), if it was 60 or more but less than 65, it was evaluated as good (○), if it was 55 or more but less than 60, it was evaluated as average (△), and if it was less than 55, it was evaluated as poor (×).
(3) 광택(3) Glossy
최종 도막의 20° 광택을 측정하였으며, 측정된 광택값이 90 이상일 경우 우수(◎), 88 이상 90 미만일 경우 양호(○), 86 이상 88 미만일 경우 보통(△), 86 미만일 경우 불량(×)으로 평가하였다.The 20° gloss of the final coating film was measured. If the measured gloss value is 90 or more, it is excellent (◎), if the measured gloss value is 88 or more but less than 90, it is good (○), if it is 86 or more but less than 88, it is average (△), and if it is less than 86, it is poor (×). It was evaluated as .
(4) 부착성(4) Adhesion
실시예 1 내지 21 및 비교예 1 내지 11의 베이스 코트 조성물과 클리어 코트 조성물을 도장하고 경화시킨 후 바둑목법을 이용하여 부착성을 평가하였다.After painting and curing the base coat composition and clear coat composition of Examples 1 to 21 and Comparative Examples 1 to 11, adhesion was evaluated using the checkerboard method.
구체적으로, 상기 바둑목법은 칼날로 재도장 도막에 가로 및 세로 각각 100개의 정사각형(가로 2mm × 세로 2mm)으로 긋고 테이프를 사용하여 떼어내어 부착성을 측정하였다. 이때, 100개의 정사각형이 100% 온전히 붙어있는 경우 우수(◎), 남은 정사각형이 70% 이상 100% 미만인 경우 양호(○), 50% 이상 70% 미만인 경우 보통(△), 50% 미만인 경우 불량(×)으로 평가하였다. Specifically, in the Badukmok method, adhesion was measured by drawing 100 squares (width 2 mm × height 2 mm) on the repainted film with a blade and removing them using tape. At this time, if 100 squares are 100% completely attached, it is excellent (◎), if the remaining squares are more than 70% but less than 100%, it is good (○), if it is more than 50% but less than 70%, it is average (△), and if it is less than 50%, it is bad ( ×).
(5) 내충격성(5) Impact resistance
30cm 높이에서 500g의 추를 최종 도막에 떨어뜨렸을 때, 최종 도막의 표면을 관찰하여 내충격성을 평가하였다. 구체적으로, 표면에 깨짐(CRACK)이나 충격의 흔적이 없는 경우 (◎), 흔적이 있는 경우 보통(△), 최종 도막이 깨지거나 벌어진 경우 불량(×)으로 평가하였다.When a 500 g weight was dropped from a height of 30 cm onto the final coating film, the surface of the final coating film was observed to evaluate impact resistance. Specifically, if there were no cracks or traces of impact on the surface, it was evaluated as average (△); if there were traces, it was evaluated as average (△); and if the final coating film was broken or cracked, it was evaluated as poor (×).
(6) 내수성(6) Water resistance
40℃ 항온조에 최종 도막을 10일간 침적한 후 항목 (4)의 바둑목법과 동일한 방법으로 부착성을 측정하였으며, 평가 기준도 동일하게 적용하여 도막의 내수성을 평가하였다.After immersing the final coating film in a 40℃ constant temperature bath for 10 days, adhesion was measured using the same method as the Badukmok method in item (4), and the water resistance of the coating film was evaluated by applying the same evaluation criteria.
(7) 칠흐름성(7) Seven flow characteristics
중도 도막이 형성된 시편을 수직으로 걸어놓고 실시예 1 내지 21 및 비교예 1 내지 11의 수용성 베이스 코트 조성물을 상술한 바와 동일한 방법으로 도장하고 건조 및 경화한 후 제조된 도막의 표면을 관찰하여 조성물의 칠흐름성을 평가하였다.The specimen on which the intermediate coating film was formed was hung vertically and the water-soluble base coat compositions of Examples 1 to 21 and Comparative Examples 1 to 11 were applied in the same manner as described above, dried and cured, and the surface of the prepared coating film was observed to determine the application of the composition. Flowability was evaluated.
전작 도장된 직경 5 mm 홀이 뚫린 강판에 상술한 바와 같이 중도 및 클리어 도장을 실시한 다음, 홀 하단부에 칠이 맺히는 것을 관찰했다. 흐름 발생이 관찰되는 시작점의 최종 도막 막후 ㎛를 흐름 한계 막후로 기록하였다. 이때, 측정된 흐름 한계 막후 수치가 낮을수록 칠흐름성이 부족한 것으로 판단했다.After applying intermediate and clear coating as described above to the previously painted steel plate with a hole with a diameter of 5 mm, it was observed that paint was formed at the bottom of the hole. The final film thickness ㎛ at the starting point where flow generation was observed was recorded as the flow limit thickness. At this time, it was judged that the lower the measured flow limit thickness value, the poorer the paint flowability.
구체적으로, 흐름 한계 막후가 40 ㎛ 이상일 경우 우수(◎), 35㎛ 이상 40㎛ 미만일 경우 양호(○), 30㎛ 이상 35㎛ 미만일 경우 경우 보통(△), 30㎛ 미만일 경우 경우 불량(×)으로 평가하였다. Specifically, if the flow limit thickness is 40 ㎛ or more, it is excellent (◎), if it is 35 ㎛ or more but less than 40 ㎛, it is good (○), if it is 30 ㎛ or more but less than 35 ㎛, it is average (△), and if it is less than 30 ㎛, it is poor (×). It was evaluated as .
(8) 내한치핑성(8) Cold chipping resistance
최종 도막을 -20℃에 3시간 방치한 후 4bar의 압력으로 50g의 칩핑 스톤을 밀어내어 최종 도막의 표면을 가격하였다. 이때, 최종 도막의 손상부위가 1mm 이하 일 경우 우수(◎), 1mm 초과 2mm 이하일 경우 양호(○), 2mm 초과 3mm 이하일 경우 보통(△), 3mm 초과일 경우 불량(×)으로 평가하였다.After the final film was left at -20°C for 3 hours, a 50g chipping stone was pushed out with a pressure of 4 bar to hit the surface of the final film. At this time, if the damaged area of the final coating film was 1 mm or less, it was evaluated as excellent (◎), if it was more than 1 mm and less than 2 mm, it was evaluated as good (○), if it was more than 2 mm and less than 3 mm, it was evaluated as average (△), and if it was more than 3 mm, it was evaluated as poor (×).
(9) 재도장 부착성(9) Recoating adhesion
최종 도막 중 베이스 코트와 클리어 코트를 박리한 후, 상술한 바와 동일한 방법으로 실시예 1 내지 21 및 비교예 1 내지 11의 수용성 베이스 코트 조성물과 클리어 도료를 재도장 및 경화시켜 재도장 도막을 제조하였다. 이후 재도장 도막에 바둑목법으로 부착성을 측정하였다.After peeling off the base coat and clear coat in the final film, the water-soluble base coat compositions and clear paints of Examples 1 to 21 and Comparative Examples 1 to 11 were repainted and cured in the same manner as described above to prepare a recoat film. . Afterwards, adhesion to the recoated film was measured using the checkerboard method.
구체적으로, 항목 (4)의 바둑목법과 동일한 방법과 평가 기준으로 부착성을 측정하였다.Specifically, adhesion was measured using the same method and evaluation criteria as the badukmok method in item (4).
Figure PCTKR2023013307-appb-img-000005
Figure PCTKR2023013307-appb-img-000005
Figure PCTKR2023013307-appb-img-000006
Figure PCTKR2023013307-appb-img-000006
Figure PCTKR2023013307-appb-img-000007
Figure PCTKR2023013307-appb-img-000007
표 5 내지 표 7에서 보는 바와 같이, 실시예 1 내지 21의 수용성 베이스 코트 조성물은 제조된 도막의 특성 평가 시험에서 모든 물성이 우수, 양호, 또는 보통으로 평가되었다. As shown in Tables 5 to 7, all physical properties of the water-soluble base coat compositions of Examples 1 to 21 were evaluated as excellent, good, or average in the property evaluation test of the produced coating film.
그러나 제1 아크릴 수지가 포함되지 않은 비교예 1은 도막 외관, 광택, 내충격성이 불량이었고, 제2 아크릴 수지가 포함되지 않은 비교예 2는 내충격성 및 내한치핑성이 불량이었다. However, Comparative Example 1, which did not contain the first acrylic resin, had poor coating film appearance, gloss, and impact resistance, and Comparative Example 2, which did not contain the second acrylic resin, had poor impact resistance and cold chipping resistance.
폴리우레탄 디스퍼젼 수지가 포함되지 않은 비교예 3은 도막 외관, 부착성, 내충격성, 내수성, 내한치핑성 및 재도장 부착성이 불량이었다.Comparative Example 3, which did not contain polyurethane dispersion resin, had poor coating film appearance, adhesion, impact resistance, water resistance, cold chipping resistance, and recoating adhesion.
제1 아크릴 수지의 유리전이온도가 본 발명의 수치 범위에 미달하는 비교예 4는 내충격성, 내수성 및 내한치핑성이 불량이었고, 제1 아크릴 수지의 유리전이온도가 본 발명의 수치 범위를 초과하는 비교예 5는 도막 외관, 광택 및 내한치핑성이 불량이었다. Comparative Example 4, in which the glass transition temperature of the first acrylic resin was below the numerical range of the present invention, had poor impact resistance, water resistance, and cold chipping resistance, and in Comparative Example 4, in which the glass transition temperature of the first acrylic resin exceeded the numerical range of the present invention, Comparative Example 5 had poor coating film appearance, gloss, and cold chipping resistance.
제1 아크릴 수지의 중량평균분자량이 본 발명의 수치 범위에 미달하는 비교예 6은 부착성, 내충격성, 내수성 및 내한치핑성이 불량이었고, 제1 아크릴 수지의 중량평균분자량이 본 발명의 수치 범위를 초과하는 비교예 7은 도막 작업성, 도막 외관, 광택 및 내충격성이 불량이었다. Comparative Example 6, in which the weight average molecular weight of the first acrylic resin was below the numerical range of the present invention, had poor adhesion, impact resistance, water resistance, and cold chipping resistance, and the weight average molecular weight of the first acrylic resin was within the numerical range of the present invention. In Comparative Example 7, which exceeded , the coating film workability, coating film appearance, gloss, and impact resistance were poor.
제2 아크릴 수지의 유리전이온도가 본 발명의 수치 범위에 미달하는 비교예 8은 도막 외관, 광택, 내충격성, 내수성 및 내한치핑성이 불량이었고, 제2 아크릴 수지의 유리전이온도가 본 발명의 수치 범위를 초과하는 비교예 9는 도막 외관, 부착성, 내충격성 및 재도장 부착성이 불량이었다. Comparative Example 8, in which the glass transition temperature of the second acrylic resin was below the numerical range of the present invention, had poor coating film appearance, gloss, impact resistance, water resistance, and cold chipping resistance, and the glass transition temperature of the second acrylic resin was less than that of the present invention. Comparative Example 9, which exceeded the numerical range, had poor coating film appearance, adhesion, impact resistance, and recoating adhesion.
제2 아크릴 수지의 중량평균분자량이 본 발명의 수치 범위에 미달하는 비교예 10은 부착성, 내충격성, 내수성 및 내한치핑성이 불량이었고, 제2 아크릴 수지의 중량평균분자량이 본 발명의 수치 범위를 초과하는 비교예 11은 도막 외관, 내수성, 칠 흐름성 및 내한치핑성이 불량이었다.Comparative Example 10, in which the weight average molecular weight of the second acrylic resin was below the numerical range of the present invention, had poor adhesion, impact resistance, water resistance, and cold chipping resistance, and the weight average molecular weight of the second acrylic resin was within the numerical range of the present invention. Comparative Example 11, which exceeded , had poor coating film appearance, water resistance, paint flowability, and cold chipping resistance.
이하 본 발명의 다양한 실시 형태를 설명한다.Hereinafter, various embodiments of the present invention will be described.
(1) 제1 아크릴 수지, 제2 아크릴 수지, 폴리우레탄 디스퍼젼 수지, 폴리에스터 수지, 우레탄 수지, 및 멜라민계 경화제를 포함하며, 제1 아크릴 수지는 유리전이온도가 15 내지 25 ℃이고, 중량평균분자량이 11,000 내지 15,000 g/mol이며, 제2 아크릴 수지는 유리전이온도가 1 내지 10 ℃이고, 중량평균분자량이 5,000 내지 10,000 g/mol인, 수용성 베이스 코트 조성물.(1) It includes a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent, and the first acrylic resin has a glass transition temperature of 15 to 25 ℃, and the weight A water-soluble base coat composition having an average molecular weight of 11,000 to 15,000 g/mol, the second acrylic resin having a glass transition temperature of 1 to 10° C., and a weight average molecular weight of 5,000 to 10,000 g/mol.
(2) 제1 아크릴 수지는 수산기가가 11 내지 20 mgKOH/g이고, 산가가 1 내지 10 mgKOH/g이며, 제2 아크릴 수지는 수산기가가 1 내지 10 mgKOH/g이고, 산가가 11 내지 20 mgKOH/g인, 수용성 베이스 코트 조성물.(2) The first acrylic resin has a hydroxyl value of 11 to 20 mgKOH/g and an acid value of 1 to 10 mgKOH/g, and the second acrylic resin has a hydroxyl value of 1 to 10 mgKOH/g and an acid value of 11 to 20. mgKOH/g water-soluble base coat composition.
(3) 폴리우레탄 디스퍼젼 수지는 유리전이온도가 -45 내지 -20 ℃이고, 중량평균분자량이 35,000 내지 60,000 g/mol이며, 산가가 15 내지 30 mgKOH/g인, 수용성 베이스 코트 조성물.(3) A water-soluble base coat composition wherein the polyurethane dispersion resin has a glass transition temperature of -45 to -20°C, a weight average molecular weight of 35,000 to 60,000 g/mol, and an acid value of 15 to 30 mgKOH/g.
(4) 폴리에스터 수지는 유리전이온도가 -50 내지 -25 ℃이고, 중량평균분자량이 6,000 내지 12,000 g/mol이며, 수산기가가 80 내지 110 mgKOH/g이고, 산가가 1 내지 10 mgKOH/g인, 수용성 베이스 코트 조성물.(4) Polyester resin has a glass transition temperature of -50 to -25 ℃, a weight average molecular weight of 6,000 to 12,000 g/mol, a hydroxyl value of 80 to 110 mgKOH/g, and an acid value of 1 to 10 mgKOH/g. Phosphorus, water-soluble base coat composition.
(5) 우레탄 수지는 유리전이온도가 -40 내지 -10 ℃이고, 중량평균분자량이 200 내지 900 g/mol이며, 산가가 15 내지 30 mgKOH/g인, 수용성 베이스 코트 조성물.(5) A water-soluble base coat composition in which the urethane resin has a glass transition temperature of -40 to -10°C, a weight average molecular weight of 200 to 900 g/mol, and an acid value of 15 to 30 mgKOH/g.
(6) 수용성 베이스 코트 조성물 총 중량을 기준으로, 제1 아크릴 수지 5 내지 15 중량%, 제2 아크릴 수지 5 내지 15 중량%, 폴리우레탄 디스퍼젼 수지 0.1 내지 5 중량%, 폴리에스터 수지 1 내지 5 중량%, 우레탄 수지 1 내지 5 중량%, 및 멜라민계 경화제 3 내지 8 중량%를 포함하는, 수용성 베이스 코트 조성물.(6) Based on the total weight of the water-soluble base coat composition, 5 to 15% by weight of the first acrylic resin, 5 to 15% by weight of the second acrylic resin, 0.1 to 5% by weight of polyurethane dispersion resin, and 1 to 5% by weight of polyester resin. A water-soluble base coat composition comprising, by weight, 1 to 5% by weight of a urethane resin, and 3 to 8% by weight of a melamine-based curing agent.

Claims (6)

  1. 제1 아크릴 수지, 제2 아크릴 수지, 폴리우레탄 디스퍼젼 수지, 폴리에스터 수지, 우레탄 수지, 및 멜라민계 경화제를 포함하며,It includes a first acrylic resin, a second acrylic resin, a polyurethane dispersion resin, a polyester resin, a urethane resin, and a melamine-based curing agent,
    제1 아크릴 수지는 유리전이온도가 15 내지 25 ℃이고, 중량평균분자량이 11,000 내지 15,000 g/mol이며,The first acrylic resin has a glass transition temperature of 15 to 25 ℃ and a weight average molecular weight of 11,000 to 15,000 g/mol,
    제2 아크릴 수지는 유리전이온도가 1 내지 10 ℃이고, 중량평균분자량이 5,000 내지 10,000 g/mol인, 수용성 베이스 코트 조성물.A water-soluble base coat composition wherein the second acrylic resin has a glass transition temperature of 1 to 10° C. and a weight average molecular weight of 5,000 to 10,000 g/mol.
  2. 청구항 1에 있어서,In claim 1,
    제1 아크릴 수지는 수산기가가 11 내지 20 mgKOH/g이고, 산가가 1 내지 10 mgKOH/g이며,The first acrylic resin has a hydroxyl value of 11 to 20 mgKOH/g and an acid value of 1 to 10 mgKOH/g,
    제2 아크릴 수지는 수산기가가 1 내지 10 mgKOH/g이고, 산가가 11 내지 20 mgKOH/g인, 수용성 베이스 코트 조성물.A water-soluble base coat composition wherein the second acrylic resin has a hydroxyl value of 1 to 10 mgKOH/g and an acid value of 11 to 20 mgKOH/g.
  3. 청구항 1에 있어서,In claim 1,
    폴리우레탄 디스퍼젼 수지는 유리전이온도가 -45 내지 -20 ℃이고, 중량평균분자량이 35,000 내지 60,000 g/mol이며, 산가가 15 내지 30 mgKOH/g인, 수용성 베이스 코트 조성물.The polyurethane dispersion resin is a water-soluble base coat composition having a glass transition temperature of -45 to -20 ℃, a weight average molecular weight of 35,000 to 60,000 g/mol, and an acid value of 15 to 30 mgKOH/g.
  4. 청구항 1에 있어서,In claim 1,
    폴리에스터 수지는 유리전이온도가 -50 내지 -25 ℃이고, 중량평균분자량이 6,000 내지 12,000 g/mol이며, 수산기가가 80 내지 110 mgKOH/g이고, 산가가 1 내지 10 mgKOH/g인, 수용성 베이스 코트 조성물.The polyester resin is water-soluble with a glass transition temperature of -50 to -25 ℃, a weight average molecular weight of 6,000 to 12,000 g/mol, a hydroxyl value of 80 to 110 mgKOH/g, and an acid value of 1 to 10 mgKOH/g. Base coat composition.
  5. 청구항 1에 있어서,In claim 1,
    우레탄 수지는 유리전이온도가 -40 내지 -10 ℃이고, 중량평균분자량이 200 내지 900 g/mol이며, 산가가 15 내지 30 mgKOH/g인, 수용성 베이스 코트 조성물.A water-soluble base coat composition wherein the urethane resin has a glass transition temperature of -40 to -10°C, a weight average molecular weight of 200 to 900 g/mol, and an acid value of 15 to 30 mgKOH/g.
  6. 청구항 1에 있어서,In claim 1,
    수용성 베이스 코트 조성물 총 중량을 기준으로, 제1 아크릴 수지 5 내지 15 중량%, 제2 아크릴 수지 5 내지 15 중량%, 폴리우레탄 디스퍼젼 수지 0.1 내지 5 중량%, 폴리에스터 수지 1 내지 5 중량%, 우레탄 수지 1 내지 5 중량%, 및 멜라민계 경화제 3 내지 8 중량%를 포함하는, 수용성 베이스 코트 조성물.Based on the total weight of the water-soluble base coat composition, 5 to 15% by weight of the first acrylic resin, 5 to 15% by weight of the second acrylic resin, 0.1 to 5% by weight of polyurethane dispersion resin, 1 to 5% by weight of polyester resin, A water-soluble base coat composition comprising 1 to 5% by weight of a urethane resin and 3 to 8% by weight of a melamine-based curing agent.
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