WO2024049447A1 - Dual and multiple membrane micromachined ultrasound transducers - Google Patents

Dual and multiple membrane micromachined ultrasound transducers Download PDF

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Publication number
WO2024049447A1
WO2024049447A1 PCT/US2022/042500 US2022042500W WO2024049447A1 WO 2024049447 A1 WO2024049447 A1 WO 2024049447A1 US 2022042500 W US2022042500 W US 2022042500W WO 2024049447 A1 WO2024049447 A1 WO 2024049447A1
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WIPO (PCT)
Prior art keywords
cavity
electrode
primary
mut
coupled
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PCT/US2022/042500
Other languages
French (fr)
Inventor
Haesung Kwon
Brian Bircumshaw
Sandeep Akkaraju
Original Assignee
Exo Imaging, Inc.
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Application filed by Exo Imaging, Inc. filed Critical Exo Imaging, Inc.
Priority to PCT/US2022/042500 priority Critical patent/WO2024049447A1/en
Publication of WO2024049447A1 publication Critical patent/WO2024049447A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0607Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements
    • B06B1/0622Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements on one surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/0292Electrostatic transducers, e.g. electret-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0644Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element
    • B06B1/0662Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element with an electrode on the sensitive surface
    • B06B1/0666Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element with an electrode on the sensitive surface used as a diaphragm
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/12Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated
    • G10K9/122Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using piezoelectric driving means
    • G10K9/125Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using piezoelectric driving means with a plurality of active elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0644Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element
    • B06B1/0651Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element of circular shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0644Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element
    • B06B1/0659Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using a single piezoelectric element of U-shape

Definitions

  • Ultrasound is a common imaging modality and has many uses in industrial, manufacturing, medical, and other settings. For instance, non-intrusive imaging systems for imaging internal organs of a human body and displaying images of the internal organs transmit ultrasound signals into the human body and receives signals reflected from the organs to image such organs. Ultrasound also has non-imaging uses as well, such as for ablating tissue with High Intensity Focused Ultrasound (HIFU) or in manufacturing to manipulate and modify materials.
  • HIFU High Intensity Focused Ultrasound
  • Ultrasound systems have traditionally employed piezoelectric transducers (e.g., PZT transducers) to generate the transmitted signals and/or receive reflected signals.
  • MEMS microelectromechanical systems
  • MEMS ultrasound transducers include capacitive micromachined ultrasound transducers (cMUTs) and piezoelectric micromachined ultrasound transducers (pMUTs). While MEMS ultrasound transducers have many advantages, improvements are still desired.
  • the present disclosure relates to ultrasound systems, devices, and methods, particularly using ultrasound and improved MEMS ultrasound transducers.
  • MUT micromachined ultrasonic transducer
  • a substrate having a first resonant cavity and a second resonant cavity
  • a membrane coupled to at least a portion of the substrate, wherein: a first portion of the membrane covers the first cavity; and a second portion of the membrane covers the second cavity; a primary first electrode coupled to the first portion of the membrane; a secondary first electrode coupled to the primary first electrode; a primary second electrode coupled to the second portion of the membrane; and a secondary second electrode coupled to the primary second electrode.
  • the substrate further comprises a third resonant cavity
  • the membrane further comprises a third portion covering the third cavity
  • the MUT further comprises a primary third electrode coupled to the third portion of the membrane and a secondary third electrode coupled to the primary third electrode.
  • the first cavity, the second cavity, the third cavity, or any combination thereof have a shape of a circle, an oval, a half-circle, a half-oval, a triangle, a square, a rectangle, a hexagon, or an octagon.
  • the first cavity and the third cavity have a shape of a circle.
  • the first cavity has a greater diameter than the third cavity.
  • the first cavity has a smaller diameter than the third cavity. In some embodiments, the first cavity and the third cavity have equivalent diameters. In some embodiments, the first cavity and the third cavity are asymmetrical about a ray bisecting the first cavity. In some embodiments, the first cavity and the third cavity are symmetrical about a ray bisecting the first cavity. In some embodiments, a ratio between a distance between the ray bisecting the first cavity and the center of the second cavity, and the diameter of the second cavity, is about 1 :0.3 to about 1 :1.
  • the first cavity has a shape comprising: a primary rounded distal portion having a primary diameter; a secondary rounded distal portion having a secondary diameter; and a mesial portion between the primary distal portion and the secondary distal portion.
  • the first cavity is symmetric about: a ray extending from a centerpoint of the primary rounded distal portion to a centerpoint of the secondary rounded distal portion; a ray bisecting the mesial portion; or both.
  • a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both is about 2:1 to about 5:1. In some embodiments, a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a minimum width of the mesial portion is about 2: 1 to about 7: 1. In some embodiments, a ratio between and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both, and a minimum width of the mesial portion is about 1 :1 to about 3:1.
  • the MUT further comprises one or more portions of a piezoelectric layer, wherein: the secondary first electrode is coupled to the primary first electrode by a first portion of the one or more piezoelectric layer portions; the secondary second electrode is coupled to the primary second electrode by a second portion of the one or more piezoelectric layer portions; the secondary third electrode is coupled to the primary third electrode by a third portion of the one or more piezoelectric layer portions, or any combination thereof.
  • the primary first electrode has a shape inwardly offset from the shape of the first cavity
  • the primary second electrode has a shape inwardly offset from the shape of the second cavity
  • the primary third electrode has a shape inwardly offset from the shape of the third cavity, or any combination thereof.
  • the secondary first electrode has a shape inwardly offset from the shape of the primary first electrode
  • the secondary second electrode has a shape inwardly offset from the shape of the primary second electrode
  • the secondary third electrode has a shape inwardly offset from the shape of the primary third electrode, or any combination thereof.
  • at least a portion of the membrane is formed of a plastic, a ceramic, or both.
  • at least a portion of the membrane is formed of the ceramic, wherein the ceramic comprises silicon.
  • the plastic comprises silicon.
  • at least a portion of the membrane has a thickness of about 1 pm to about 10 pm.
  • the MUT has a higher acoustic power at high frequencies than the same MUT without the second cavity, second portion of the membrane covering the second cavity, primary second electrode, and secondary second electrode (and/or without the third cavity, third portion of the membrane covering the third cavity, primary third electrode, and secondary third electrode).
  • the high frequencies comprise ultrasound frequencies greater or equal to 5 MHz.
  • an imaging device comprising an array of the MUTs herein.
  • the array comprises a rectilinear array, a polar array, or a polygonal array.
  • the substrate, the membrane, or both of two or more adjacent MUTs in the array are continuous.
  • the device further comprises an Application Specific Integrated Circuit (ASIC) coupled to the array the MUTs.
  • ASIC Application Specific Integrated Circuit
  • each MUT represents a single pixel of an ultrasound image to be obtained by the device.
  • the device further comprises one or more cross-talk reduction elements disposed between adjacent MUTs in the array.
  • the one or more cross-talk reduction elements comprise a groove, a trench, an acoustic dampening material, or combinations thereof disposed between adjacent MUTs in the array.
  • an imaging assembly comprising: a components circuit; a memory; a communication unit; a signal processing circuit; and an imaging subassembly comprising: an acoustic absorbent layer; a control unit; the imaging device described herein; and a coating layer.
  • the imaging assembly further comprises a power source, a charging port, a display, or any combination thereof electrically coupled to the components circuit, the memory, the communication unit, the signal processing unit, the imaging subassembly, or any combination thereof.
  • one or more of the components circuit, the memory, the communication unit, the signal processing unit, and the imaging subassembly are electrically coupled.
  • the acoustic absorbent layer is proximal to the control unit, the control unit is proximal to the imaging device, the imaging device is proximal to the coating layer, or any combination thereof.
  • the coating layer is distal to the imaging device, the imaging device is distal to the control unit, the control unit is distal to the acoustic absorbent layer, or any combination thereof.
  • the power source comprises a battery.
  • the control unit comprises an Application Specific Integrated Circuit (ASIC) coupled to the array of the MUTs.
  • the coating layer comprises an acoustic lens.
  • FIG. 1A shows a top-view illustration of an arrangement of first, second, and third membrane portions of an exemplary first primary micromachined ultrasonic transducer (MUT), per one or more embodiments herein;
  • MUT micromachined ultrasonic transducer
  • FIG. IB shows a top-view illustration of an arrangement of first, second, and third membrane portions of an exemplary second primary micromachined ultrasonic transducer (MUT), per one or more embodiments herein;
  • MUT micromachined ultrasonic transducer
  • FIG. 2 shows a side cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
  • FIG. 3A shows a top-front-left perspective cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
  • FIG. 3B shows a bottom-front-left perspective cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
  • FIG. 4 shows a top-view illustration of an exemplary imaging device, per one or more embodiments herein;
  • FIG. 5A shows a top-view illustration of a secondary arrangement of first, second, and third membrane portions of an exemplary second MUT, per one or more embodiments herein;
  • FIG. 5B shows a top-view illustration of a tertiary arrangement of first, second, and third membrane portions of an exemplary third MUT, per one or more embodiments herein;
  • FIG. 5C shows a top-view illustration of a quaternary arrangement of first, second, and third membrane portions of an exemplary MUT, per one or more embodiments herein;
  • FIG. 5D shows a top-view illustration of a quinary arrangement of first, second, and third membrane portions of an exemplary MUT, per one or more embodiments herein;
  • FIG. 6 shows a diagram of an exemplary imaging assembly, per one or more embodiments herein;
  • FIG. 7 shows a graph of frequency vs. acoustic power for MUTs with and without the second and third membrane portions, per one or more embodiments herein;
  • FIG. 8A shows a graph comparing directivity at 2 MHz with and without cross-talk reduction elements, per one or more embodiments herein;
  • FIG. 8B shows a graph comparing directivity at 3 MHz with and without cross-talk reduction elements, per one or more embodiments herein.
  • FIG. 8C shows a graph comparing directivity at 4 MHz with and without cross-talk reduction elements, per one or more embodiments herein;
  • FIG. 8D shows a graph comparing directivity at 5 MHz with and without cross-talk reduction elements, per one or more embodiments herein.
  • MUTs micromachined ultrasound transducers
  • the MUT 1000 comprises a substrate 100, a membrane 500, a primary first electrode 120, a secondary first electrode 130, a primary second electrode 220, and a secondary second electrode 230.
  • the substrate 100 comprises a semiconductor material such as silicon and/or silicon dioxide.
  • the MUT 1000 is a pMUT.
  • the MUT 1000 is a cMUT.
  • the substrate 100 has a first resonant cavity 110 and a second resonant cavity 210. In some embodiments, per FIG.
  • the substrate 100 further comprises a resonant third cavity 310.
  • the substrate 100 comprises a first resonant cavity 110 and a second resonant cavity 210 and does not comprise a third resonant cavity 310.
  • the membrane 500 is coupled to at least a portion of the substrate 100. As shown, a first portion 150 of the membrane 500 covers the first cavity 110 and a second portion 250 of the membrane 500 covers the second cavity 210. As shown, in some embodiments, the membrane 500 further comprises a third portion 350 covering the third cavity 310.
  • the primary first electrode 120 (bottom) is coupled to the first portion 150 of the membrane 500, wherein the secondary first electrode 130 (top) is coupled to the primary first electrode 120.
  • the primary second electrode 220 (bottom) coupled to the second portion 250 of the membrane 500, wherein the secondary second electrode 230 (top) is coupled to the primary second electrode 220.
  • the MUT 1000 further comprises a primary third electrode 320 (bottom) coupled to the third portion 250 of the membrane 500 and a secondary third electrode 330 (top) coupled to the primary third electrode 320.
  • the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a polygonal shape.
  • the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a shape of a circle, an oval, a half-circle, a half-oval, a triangle, a square, a hexagon, a rectangle, an octagon, or any other polygon.
  • the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a closed shape.
  • the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a shape comprising one or more straight edges, one or more curved edges, or both.
  • the first cavity 110 and the third cavity 310 have a shape of a circle.
  • the shape of the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof is defined as a distal or a proximal edge’s shape.
  • the first cavity 110 and the secondary first electrode 130 (top) has a cross-sectional shape like a snowboard (i.e., rectangular with enlarged curved ends) and has (ii) the second cavity 210 and secondary second electrode 230 (top) and (iii) the third cavity 310 and secondary third electrode 330 (top) in the shape of circles positioned on both lateral sides of the (i) the first cavity 110 and the secondary first electrode 130 (top).
  • the snowboard shape of the first cavity 110 enables an increased acoustic power and directivity of the MUTs 1000 herein.
  • a diameter 211 of the second cavity 210 is greater than a diameter 311 of the third cavity 310. In some embodiments, a diameter 211 of the second cavity 210 is less than a diameter 311 of the third cavity 310. In some embodiments, a diameter 211 of the second cavity 210 is equivalent to a diameter 311 of the third cavity 310. In some embodiments, per the exemplary MUTs shown in FIG. 5B, the second cavity 210 and third cavity 310 are asymmetrical about a ray 115 bisecting the first cavity 110. In some embodiments, per the exemplary first and second MUTs shown in FIGS.
  • the second cavity 210 and third cavity 310 are symmetrical about a ray 115 bisecting the first cavity 110.
  • the shapes and orientations of the electrodes 120 130 220 230 320 330 positioned over the cavities 110 210 310 enables an increased acoustic power and directivity of the MUTs 1000 herein.
  • a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 :1 to about 3:1. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 : 1 to about 1.25:1, about 1 : 1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3 :1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 1.75:1, about 1.25:
  • a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3 :l. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75:1.
  • a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3 :1.
  • a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 : 1 to about 3 : 1.
  • a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 :1 to about 1.25:1, about 1 :1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3:1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 2.75:1, about 1.25:1 to about 3:1, about 1.5:1 to about 1.75:1, about 1.5:1 to about 2:1, about 1.5:1 to about 2.25:1, about 1.5:1 to about 2.5:1, about 1.5:1 to about 2.75:l, about 1.5:1:1 to about
  • a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3:1. In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75 : 1.
  • a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:l, about 2.5:l, about 2.75:1, or about 3:1.
  • the dimensions and ratios of the electrodes 120 and 130, 220 and 230, and 320 and 330 positioned over the cavities 110, 210, and 310, respectively, enables an increased acoustic power and directivity of the MUTs lOOherein.
  • the first cavity 110 and complementary electrodes 120, 130 have a shape comprising a primary rounded distal portion 110A having a primary diameter 111, a secondary rounded distal portion 110C having a secondary diameter 112, and a mesial portion HOB between the primary distal portion 110A and the secondary distal portion 110C.
  • the first cavity 110 and complementary electrodes 120, 130 are is symmetric about the ray 116 extending from a centerpoint of the primary rounded distal portion 110A to a centerpoint of the secondary rounded distal portion 110C.
  • the first cavity 110 and complementary electrodes 120, 130 are symmetric about the ray 116 bisecting the mesial portion 110B. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are asymmetric about the ray 115 extending from a centerpoint of the primary rounded distal portion 110A to a centerpoint of the secondary rounded distal portion 110C. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are asymmetric about the ray 116 bisecting the mesial portion HOB. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are symmetric about an axial ray 115 that is perpendicular to the ray 116 bisecting the mesial portion 110B.
  • a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is about 3:1 to about 5:1.
  • a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both is about 3 : 1 to about 3.25:1, about 3:1 to about 3.5:1, about 3 :1 to about 3.75:1, about 3:l to about 4:1, about 3:1 to about 4.25:1, about 3:1 to about 4.5:1, about 3:1 to about 4.75:1, about 3 :1 to about 5:1, about 3.25:1 to about 3.5:1, about 3.25:1 to about 3.75:1, about 3.25:1 to about 4:1, about 3.25:1 to about 4.25:1, about 3.25:1 to about 4.5:1, about 3.25:1 to about 4.75:1, about 3.25:1 to about 5:1, about 3.5:1 to about 3.75:1, about 3.5:1 to about 4:1, about 3.5:1 to about 4.25:
  • a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is about 3 :1, about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, about 4.75:1, or about 5:1.
  • a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is at least about 3 :1, about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, or about 4.75:1.
  • a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is at most about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, about 4.75:1, or about 5:1.
  • a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is about 2:1 to about 7:1.
  • a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 110B is about 2:l to about 2.5:1, about 2:1 to about 3 :l, about 2:l to about 3.5:1, about 2:1 to about 4:1, about 2:1 to about 4.5:1, about 2:1 to about 5:1, about 2:1 to about 5.5:1, about 2:1 to about 6:1, about 2:1 to about 6.5:1, about 2:1 to about 7:1, about 2.5:1 to about 3:1, about 2.5:1 to about 3.5:1, about 2.5:1 to about 4:1, about 2.5:1 to about 4.5:1, about 2.5:1 to about 5:1, about 2.5:1 to about 5.5:1, about 2.5:1 to about 6:1, about 2.5:1 to about 6.5:1, about 2.5:1 to about 7:1, about 3:1 to about 3.5:1, about 3:1 to about 4:1, about 3:1 to about 4.5:1, about 3:1 to about 5:1, about 2:1 to about 5.5:1, about 2.5
  • a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is about 2:1, about 2.5:1, about 3 :1, about 3.5:1, about 4:1, about 4.5:1, about 5:1, about 5.5:1, about 6:1, about 6.5:1, or about 7:1.
  • a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion HOB is at least about 2:1, about 2.5:1, about 3 :1, about 3.5:1, about 4:1, about 4.5:1, about 5:1, about 5.5:1, about 6:1, or about 6.5:1.
  • a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is at most about 2.5:1, about 3 :1, about 3.5:1, about 4:l, about 4.5:1, about 5:l, about 5.5:l, about 6:l, about 6.5:1, or about 7:1.
  • a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 110C, or both, and a minimum width 113 of the mesial portion 11 OB is about 1 : 1 to about 3 :1.
  • a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 110C, or both, and a minimum width 113 of the mesial portion HOB is about 1 :1 to about 1.25:1, about 1 :1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3:1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 2.75:1, about 1.25:1 to about 3 :l, about 1.5:1 to about 1.75:1, about 1.5:1 to about 2:l, about 1.5:1 to about 2.25:1, about 1.5:1 to about 2.5
  • a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both, and a minimum width 113 of the mesial portion HOB is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:l, about 2.25:l, about 2.5:1, about 2.75:1, or about 3:1.
  • a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both, and a minimum width 113 of the mesial portion 11 OB is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75:1.
  • a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both, and a minimum width 113 of the mesial portion 110B is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:l, or about 3 :l.
  • a centerpoint of the second cavity 210 and a centerpoint of the third cavity 310 are coincident with the ray 115 bisecting the first cavity 110.
  • a centerpoint of the second cavity 210 and the third cavity 310 are coincident with a centerpoint of the primary diameter 111 of the first cavity 110.
  • a centerpoint of the primary diameter 111 of the first cavity 110 is coincident with a centerpoint of the primary diameter 111 of the first cavity 110.
  • FIGS. 5C-5D show top-view illustrations of additional exemplary arrangements of the first, second, and third membrane portions of a MUT 1000C 1000B.
  • the second cavity 210 and the third cavity 310 of a MUT 1000C are located oppositely about the vertical ray 115, but not symmetrically about an axis perpendicular to the vertical ray 115.
  • the vertical ray 115 of one MUT 1000C bisects the second cavity 420 of another MUT 1000C below.
  • the array in some cases is an offset triangular array.
  • the MUT 1000 further comprises one or more portions of a piezoelectric layer 600.
  • the MUT 1000 is a piezoelectric micromachined ultrasound transducer (pMUT).
  • the secondary first electrode 130 (top) is coupled to the primary first electrode 120 (bottom) by a first portion of the one or more piezoelectric layer 600 portions.
  • the secondary second electrode 230 (top) is coupled to the primary second electrode 220 (bottom) by a second portion of the one or more piezoelectric layer 600 portions
  • the secondary third electrode 330 (top) is coupled to the primary third electrode 320 320 (bottom) by a third portion of the one or more piezoelectric layer 600 portions, or any combination thereof.
  • the piezoelectric layer(s) include at least one ofPZT, PZT-N, PMN — Pt, AIN, Sc — AIN, ZnO, PVDF, and LiNiCh.
  • the primary first electrode 120 has a shape inwardly offset from the shape of the first cavity 110.
  • the primary second electrode 220 has a shape inwardly offset from the shape of the second cavity 210.
  • the primary third electrode 320 has a shape inwardly offset from the shape of the third cavity 310.
  • the secondary first electrode 130 has a shape inwardly offset from the shape of the primary first electrode 120.
  • the secondary second electrode 230 has a shape inwardly offset from the shape of the primary second electrode 220.
  • the secondary third electrode 330 has a shape inwardly offset from the shape of the primary third electrode 320.
  • the offset between the primary first electrode 120 and the first cavity 110 is equal to the offset between the primary first electrode 120 and the secondary first electrode 130. In some embodiments, the offset between the primary first electrode 120 and the first cavity 110 is greater than the offset between the primary first electrode 120 and the secondary first electrode 130. In some embodiments, the offset between the primary first electrode 120 and the first cavity 110 is less than the offset between the primary first electrode 120 and the secondary first electrode 130.
  • the offset between the primary second electrode 220 and the second cavity 210 is equal to the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the primary second electrode 220 and the second cavity 210 is greater than the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the primary second electrode 220 and the second cavity 210 is less than the offset between the primary second electrode 220 and the secondary second electrode 230.
  • the offset between the primary third electrode 320 and the third cavity 310 is equal to the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the primary third electrode 320 and the third cavity 310 is greater than the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the primary third electrode 320 and the third cavity 310 is less than the offset between the primary third electrode 320 and the secondary third electrode.
  • the secondary first electrode 130 is coupled to the primary first electrode 120 by a piezoelectric layer 400. In some embodiments, the secondary second electrode 230 is coupled to the primary second electrode 220 by a piezoelectric layer 400.
  • the secondary third electrode 330 is coupled to the primary third electrode 320 by a piezoelectric layer 400.
  • at least a portion of the membrane 500 is formed of a plastic.
  • the plastic comprises silicon.
  • at least a portion of the membrane 500 is formed of silicon and/or silicon dioxide.
  • the primary first electrode 120 has a shape inwardly offset from the shape of the first cavity 110.
  • the primary second electrode 220 has a shape inwardly offset from the shape of the second cavity 210.
  • the primary third electrode 320 has a shape inwardly offset from the shape of the third cavity 310.
  • the secondary first electrode 130 has a shape inwardly offset from the shape of the primary first electrode 120.
  • the secondary second electrode 230 has a shape inwardly offset from the shape of the primary second electrode 220.
  • the secondary third electrode 330 has a shape inwardly offset from the shape of the primary third electrode 320.
  • the offset between the first cavity 110 and the primary first electrode 120 is equal to the offset between the secondary first electrode 130 and the primary first electrode 120. In some embodiments, the offset between the first cavity 110 and the primary first electrode 120 is greater than the offset between the secondary first electrode 130 and the primary first electrode 120.
  • the offset between the first cavity 110 and the primary first electrode 120 is less than the offset between the secondary first electrode 130 and the primary first electrode 120.
  • the offset between the second cavity 210 and the primary second electrode 220 is equal to the offset between the primary second electrode 220 and the secondary second electrode 230.
  • the offset between the second cavity 210 and the primary second electrode 220 is greater than the offset between the primary second electrode 220 and the secondary second electrode 230.
  • the offset between the second cavity 210 and the primary second electrode 220 is less than the offset between the primary second electrode 220 and the secondary second electrode 230.
  • the offset between the third cavity 310 and the primary third electrode 320 is equal to the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the third cavity 310 and the primary third electrode 320 is greater than the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the third cavity 310 and the primary third electrode 320 is less than the offset between the primary third electrode 320 and the secondary third electrode. [0046] In some embodiments, at least a portion of the membrane 500 has a thickness of about 1 pm to about 10 pm.
  • At least a portion of the membrane 500 has a thickness of about 1 pm to about 2 pm, about 1 pm to about 3 pm, about 1 pm to about 4 pm, about 1 pm to about 5 pm, about 1 pm to about 6 pm, about 1 pm to about 7 pm, about 1 pm to about 8 pm, about 1 pm to about 9 pm, about 1 pm to about 10 pm, about 2 pm to about 3 pm, about 2 pm to about 4 pm, about 2 pm to about 5 pm, about 2 pm to about 6 pm, about 2 pm to about 7 pm, about 2 pm to about 8 pm, about 2 pm to about 9 pm, about 2 pm to about 10 pm, about 3 pm to about 4 pm, about 3 pm to about 5 pm, about 3 pm to about 6 pm, about 3 pm to about 7 pm, about 3 pm to about 8 pm, about 3 pm to about 9 pm, about 3 pm to about 10 pm, about 4 pm to about 5 pm, about 4 pm to about 6 pm, about 3 pm to about 7 pm, about 3 pm to about 8 pm, about 3 pm to about 9 pm, about 3 pm to about 10 pm,
  • At least a portion of the membrane 500 has a thickness of about 1 pm, about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, about 9 pm, or about 10 pm. In some embodiments, at least a portion of the membrane 500 has a thickness of at least about 1 pm, about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, or about 9 pm. In some embodiments, at least a portion of the membrane 500 has a thickness of at most about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, about 9 pm, or about 10 pm.
  • the array 4000 comprises a rhomboid array of the MUTs 1000.
  • the array comprises a rectilinear array.
  • the array comprises a polar array.
  • the array comprises or a polygonal array.
  • the polygonal array 4000 comprises a triangular array, a pentagonal array, a parallelogram array, a rhomboid array, a hexagonal array, or an octagonal array.
  • the substrate of two or more adjacent MUTs 1000 in the array 4000 are continuous.
  • the membrane of two or more adjacent MUTs 1000 in the array 4000 are continuous.
  • one or more cross-talk reduction elements 40 are positioned in between adjacent MUTs 1000.
  • the one or more cross-talk reduction elements 40 are located at the edges of each MUT 1000.
  • the one or more cross-talk elements 40 comprise one or more of grooves, trenches, or the like made into substrate of the MUTs 1000 and/or an acoustic dampening material placed therein and/or on the surfaces of the substrate 100 and/or diaphragm 500.
  • the MUTs 1000 in the MUT arrays 4000 described herein are pMUTs.
  • one or more MUTs 1000 in the MUT arrays 4000 are capacitive micromachined ultrasound transducers (cMUTs) and the MUT cavities as described herein are sandwiched between their accompanying electrode pairs, with one electrode of the pair being coupled to a membrane or portion thereof.
  • a resonant cavity can be connected to the cMUT.
  • the imaging assembly 5000 comprises a components circuit 630, a memory 640, a communication unit 650 (to receive and/or transmit signals externally, for example), a signal processing circuit 670, and an imaging subassembly 700.
  • the components circuit 630 comprises an input/output (IO) bus.
  • the imaging subassembly 700 comprises an acoustic absorbent layer 730, a control unit 720, the imaging array 1001, and a coating layer 710.
  • the imaging array 1001 comprises an array of MUTs as described herein.
  • the control unit 720 comprises an Application Specific Integrated Circuit (ASIC) coupled to the imaging array 1001.
  • ASIC Application Specific Integrated Circuit
  • the ASIC is configured to individually address each MUT of the imaging array 1001, each MUT comprising a first cavity and complementary electrode pair and at least one second cavity and complementary electrode pair as described herein.
  • the ASIC is configured to digitize the analog receive signal of each MUT of the imaging array 1001.
  • the ultrasound signals transmitted and received from each MUT will correspond to a single pixel in an ultrasound image, as processed by the ASIC.
  • the ultrasound signals received from a multiplicity of MUTs will be combined together as a single pixel.
  • the imaging assembly 5000 further comprises a power source 620 such as a battery (primary and/or rechargeable), a charging port 610, a display 660, or any combination thereof electrically coupled to the components circuit 630, the memory 640, the communication unit 650, the signal processing unit 670, the imaging subassembly 700, or any combination thereof.
  • a power source 620 such as a battery (primary and/or rechargeable), a charging port 610, a display 660, or any combination thereof electrically coupled to the components circuit 630, the memory 640, the communication unit 650, the signal processing unit 670, the imaging subassembly 700, or any combination thereof.
  • a power source 620 such as a battery (primary and/or rechargeable)
  • a charging port 610 such as a battery (primary and/or rechargeable)
  • a display 660 such as a battery (primary and/or rechargeable), a charging port 610, a display 660, or any combination thereof electrically coupled
  • the acoustic absorbent layer 730 is proximal to the control unit 720, the control unit 720 is proximal to the imaging array 1001, the imaging array 1001 is proximal to the coating layer 710, or any combination thereof. In some embodiments, the acoustic absorbent layer 730 is proximal to the imaging device 1001, wherein the control unit 720 mesial to the absorbent layer 730. In some embodiments, the coating layer 710 is distal to the imaging device 1000, the imaging device 1000 is distal to the control unit 720, the control unit 720 is distal to the acoustic absorbent layer 730, or any combination thereof. In some embodiments, the coating layer 710 comprises an acoustic lens and/or matching layer.
  • FIG. 7 shows a graph of frequency vs. acoustic power for the MUTs with and without additional membrane(s) and resonant cavitie(s), for example, a MUT 1000 versus a MUT similar to MUT 1000 including only the central resonant cavity 110 and associated membrane, piezoelectric layer, and electrode components.
  • the inclusion of the additional membrane(s) and resonant cavitie(s) translated the peak frequency from about 5 MHz to about 7 MHz and increased the peak acoustic power by about 3dB.
  • the additional membrane(s) and resonant cavitie(s) for the MUT provide stronger frequency response at higher frequencies (e.g., > 5 MHz).
  • FIG. 8A shows a graph comparing directivity at 2 MHz with and without the cross-talk reducing elements.
  • FIG. 8B shows a graph comparing directivity at 3 MHz with and without the CTREs.
  • FIG. 8C shows a graph comparing directivity at 4 MHz with and without the CTREs.
  • FIG. 8D shows a graph comparing directivity at 5 MHz with and without the CTREs.
  • employing the CTREs e.g., CTREs described herein
  • the curves for directivity at different angles are flattened with the inclusion of the CTREs.
  • the term “about” refers to an amount that is near the stated amount by 10%, 5%, or 1%, including increments therein.
  • the term “about” in reference to a percentage refers to an amount that is greater or less the stated percentage by 10%, 5%, or 1%, including increments therein.
  • each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
  • the term “mesial” refers to a portion between two or more distal portions, or a portion towards a geometrical middle of an object.

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Abstract

Provided herein are micromachined ultrasonic transducers as well as imaging devices and assemblies comprising micromachined ultrasonic transducers (MUTs). The MUTs described herein have a plurality of membranes so as to improve acoustic power at higher frequencies.

Description

DUAL AND MULTIPLE MEMBRANE MICROMACHINED ULTRASOUND
TRANSDUCERS
BACKGROUND
[0001] Ultrasound is a common imaging modality and has many uses in industrial, manufacturing, medical, and other settings. For instance, non-intrusive imaging systems for imaging internal organs of a human body and displaying images of the internal organs transmit ultrasound signals into the human body and receives signals reflected from the organs to image such organs. Ultrasound also has non-imaging uses as well, such as for ablating tissue with High Intensity Focused Ultrasound (HIFU) or in manufacturing to manipulate and modify materials. [0002] Ultrasound systems have traditionally employed piezoelectric transducers (e.g., PZT transducers) to generate the transmitted signals and/or receive reflected signals. More recently, smaller and more easily bulk-manufactured transducers using MEMS (microelectromechanical systems) technology have seen increased use. Such MEMS ultrasound transducers include capacitive micromachined ultrasound transducers (cMUTs) and piezoelectric micromachined ultrasound transducers (pMUTs). While MEMS ultrasound transducers have many advantages, improvements are still desired.
SUMMARY
[0003] The present disclosure relates to ultrasound systems, devices, and methods, particularly using ultrasound and improved MEMS ultrasound transducers.
[0004] One aspect provided herein is a micromachined ultrasonic transducer (MUT), comprising: a substrate having a first resonant cavity and a second resonant cavity; a membrane coupled to at least a portion of the substrate, wherein: a first portion of the membrane covers the first cavity; and a second portion of the membrane covers the second cavity; a primary first electrode coupled to the first portion of the membrane; a secondary first electrode coupled to the primary first electrode; a primary second electrode coupled to the second portion of the membrane; and a secondary second electrode coupled to the primary second electrode.
[0005] In some embodiments, the substrate further comprises a third resonant cavity, the membrane further comprises a third portion covering the third cavity, and the MUT further comprises a primary third electrode coupled to the third portion of the membrane and a secondary third electrode coupled to the primary third electrode. In some embodiments, the first cavity, the second cavity, the third cavity, or any combination thereof have a shape of a circle, an oval, a half-circle, a half-oval, a triangle, a square, a rectangle, a hexagon, or an octagon. In some embodiments, the first cavity and the third cavity have a shape of a circle. In some embodiments, the first cavity has a greater diameter than the third cavity. In some embodiments, the first cavity has a smaller diameter than the third cavity. In some embodiments, the first cavity and the third cavity have equivalent diameters. In some embodiments, the first cavity and the third cavity are asymmetrical about a ray bisecting the first cavity. In some embodiments, the first cavity and the third cavity are symmetrical about a ray bisecting the first cavity. In some embodiments, a ratio between a distance between the ray bisecting the first cavity and the center of the second cavity, and the diameter of the second cavity, is about 1 :0.3 to about 1 :1. In some embodiments, the first cavity has a shape comprising: a primary rounded distal portion having a primary diameter; a secondary rounded distal portion having a secondary diameter; and a mesial portion between the primary distal portion and the secondary distal portion. In some embodiments, the first cavity is symmetric about: a ray extending from a centerpoint of the primary rounded distal portion to a centerpoint of the secondary rounded distal portion; a ray bisecting the mesial portion; or both. In some embodiments, a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both is about 2:1 to about 5:1. In some embodiments, a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a minimum width of the mesial portion is about 2: 1 to about 7: 1. In some embodiments, a ratio between and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both, and a minimum width of the mesial portion is about 1 :1 to about 3:1. In some embodiments, the MUT further comprises one or more portions of a piezoelectric layer, wherein: the secondary first electrode is coupled to the primary first electrode by a first portion of the one or more piezoelectric layer portions; the secondary second electrode is coupled to the primary second electrode by a second portion of the one or more piezoelectric layer portions; the secondary third electrode is coupled to the primary third electrode by a third portion of the one or more piezoelectric layer portions, or any combination thereof. In some embodiments, the primary first electrode has a shape inwardly offset from the shape of the first cavity, the primary second electrode has a shape inwardly offset from the shape of the second cavity, the primary third electrode has a shape inwardly offset from the shape of the third cavity, or any combination thereof. In some embodiments, the secondary first electrode has a shape inwardly offset from the shape of the primary first electrode, the secondary second electrode has a shape inwardly offset from the shape of the primary second electrode, the secondary third electrode has a shape inwardly offset from the shape of the primary third electrode, or any combination thereof. In some embodiments, at least a portion of the membrane is formed of a plastic, a ceramic, or both. In some embodiments, at least a portion of the membrane is formed of the ceramic, wherein the ceramic comprises silicon. In some embodiments, the plastic comprises silicon. In some embodiments, at least a portion of the membrane has a thickness of about 1 pm to about 10 pm. In some embodiments, the MUT has a higher acoustic power at high frequencies than the same MUT without the second cavity, second portion of the membrane covering the second cavity, primary second electrode, and secondary second electrode (and/or without the third cavity, third portion of the membrane covering the third cavity, primary third electrode, and secondary third electrode). In some embodiments, the high frequencies comprise ultrasound frequencies greater or equal to 5 MHz.
[0006] Another aspect provided herein is an imaging device, comprising an array of the MUTs herein. In some embodiments, the array comprises a rectilinear array, a polar array, or a polygonal array. In some embodiments, the substrate, the membrane, or both of two or more adjacent MUTs in the array are continuous. In some embodiments, the device further comprises an Application Specific Integrated Circuit (ASIC) coupled to the array the MUTs. In some embodiments, each MUT represents a single pixel of an ultrasound image to be obtained by the device. In some embodiments, the device further comprises one or more cross-talk reduction elements disposed between adjacent MUTs in the array. In some embodiments, the one or more cross-talk reduction elements comprise a groove, a trench, an acoustic dampening material, or combinations thereof disposed between adjacent MUTs in the array.
[0007] Another aspect provided herein is an imaging assembly comprising: a components circuit; a memory; a communication unit; a signal processing circuit; and an imaging subassembly comprising: an acoustic absorbent layer; a control unit; the imaging device described herein; and a coating layer. In some embodiments, the imaging assembly further comprises a power source, a charging port, a display, or any combination thereof electrically coupled to the components circuit, the memory, the communication unit, the signal processing unit, the imaging subassembly, or any combination thereof. In some embodiments, one or more of the components circuit, the memory, the communication unit, the signal processing unit, and the imaging subassembly are electrically coupled. In some embodiments, the acoustic absorbent layer is proximal to the control unit, the control unit is proximal to the imaging device, the imaging device is proximal to the coating layer, or any combination thereof. In some embodiments, the coating layer is distal to the imaging device, the imaging device is distal to the control unit, the control unit is distal to the acoustic absorbent layer, or any combination thereof. In some embodiments, the power source comprises a battery. In some embodiments, the control unit comprises an Application Specific Integrated Circuit (ASIC) coupled to the array of the MUTs. In some embodiments, the coating layer comprises an acoustic lens. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The novel features of the disclosure are set forthwith particularity in the appended claims. A better understanding of the features and advantages of the present disclosure will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the disclosure are utilized, and the accompanying drawings of which:
[0009] FIG. 1A shows a top-view illustration of an arrangement of first, second, and third membrane portions of an exemplary first primary micromachined ultrasonic transducer (MUT), per one or more embodiments herein;
[0010] FIG. IB shows a top-view illustration of an arrangement of first, second, and third membrane portions of an exemplary second primary micromachined ultrasonic transducer (MUT), per one or more embodiments herein;
[0011] FIG. 2 shows a side cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
[0012] FIG. 3A shows a top-front-left perspective cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
[0013] FIG. 3B shows a bottom-front-left perspective cross-sectional illustration of an exemplary MUT, per one or more embodiments herein;
[0014] FIG. 4 shows a top-view illustration of an exemplary imaging device, per one or more embodiments herein;
[0015] FIG. 5A shows a top-view illustration of a secondary arrangement of first, second, and third membrane portions of an exemplary second MUT, per one or more embodiments herein; [0016] FIG. 5B shows a top-view illustration of a tertiary arrangement of first, second, and third membrane portions of an exemplary third MUT, per one or more embodiments herein;
[0017] FIG. 5C shows a top-view illustration of a quaternary arrangement of first, second, and third membrane portions of an exemplary MUT, per one or more embodiments herein;
[0018] FIG. 5D shows a top-view illustration of a quinary arrangement of first, second, and third membrane portions of an exemplary MUT, per one or more embodiments herein;
[0019] FIG. 6 shows a diagram of an exemplary imaging assembly, per one or more embodiments herein;
[0020] FIG. 7 shows a graph of frequency vs. acoustic power for MUTs with and without the second and third membrane portions, per one or more embodiments herein;
[0021] FIG. 8A shows a graph comparing directivity at 2 MHz with and without cross-talk reduction elements, per one or more embodiments herein; [0022] FIG. 8B shows a graph comparing directivity at 3 MHz with and without cross-talk reduction elements, per one or more embodiments herein.
[0023] FIG. 8C shows a graph comparing directivity at 4 MHz with and without cross-talk reduction elements, per one or more embodiments herein; and
[0024] FIG. 8D shows a graph comparing directivity at 5 MHz with and without cross-talk reduction elements, per one or more embodiments herein.
DETAILED DESCRIPTION
[0025] Provided herein are imaging components and devices having micromachined ultrasound transducers (MUTs)
Micromachined Ultrasonic Transducers
[0026] One aspect provided herein, per FIG. 1A, is a micromachined ultrasonic transducer (MUT) 1000. As shown, in some embodiments, the MUT 1000 comprises a substrate 100, a membrane 500, a primary first electrode 120, a secondary first electrode 130, a primary second electrode 220, and a secondary second electrode 230. In some embodiments, the substrate 100 comprises a semiconductor material such as silicon and/or silicon dioxide. In some embodiments, the MUT 1000 is a pMUT. In some embodiments, the MUT 1000 is a cMUT. [0027] In some embodiments, the substrate 100 has a first resonant cavity 110 and a second resonant cavity 210. In some embodiments, per FIG. IB, the substrate 100 further comprises a resonant third cavity 310. In some embodiments, the substrate 100 comprises a first resonant cavity 110 and a second resonant cavity 210 and does not comprise a third resonant cavity 310. [0028] In some embodiments, the membrane 500 is coupled to at least a portion of the substrate 100. As shown, a first portion 150 of the membrane 500 covers the first cavity 110 and a second portion 250 of the membrane 500 covers the second cavity 210. As shown, in some embodiments, the membrane 500 further comprises a third portion 350 covering the third cavity 310.
[0029] In some embodiments, the primary first electrode 120 (bottom) is coupled to the first portion 150 of the membrane 500, wherein the secondary first electrode 130 (top) is coupled to the primary first electrode 120. In some embodiments, the primary second electrode 220 (bottom) coupled to the second portion 250 of the membrane 500, wherein the secondary second electrode 230 (top) is coupled to the primary second electrode 220. In some embodiments, per FIG. IB, the MUT 1000 further comprises a primary third electrode 320 (bottom) coupled to the third portion 250 of the membrane 500 and a secondary third electrode 330 (top) coupled to the primary third electrode 320. [0030] In some embodiments, per FIG. IB, the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof, have a polygonal shape. In some embodiments, the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a shape of a circle, an oval, a half-circle, a half-oval, a triangle, a square, a hexagon, a rectangle, an octagon, or any other polygon. In some embodiments, the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a closed shape. In some embodiments, the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof have a shape comprising one or more straight edges, one or more curved edges, or both. In some embodiments, the first cavity 110 and the third cavity 310 have a shape of a circle. In some embodiments, the shape of the first cavity 110, the second cavity 210, the third cavity 310, or any combination thereof is defined as a distal or a proximal edge’s shape. In some embodiments, the electrodes 120 and 130, 220 and 230, and 320 and 330 positioned over the cavities 110, 210, and 310, respectively, have shape corresponding to the cavities 110, 210, and 310, as shown in FIG. 1A, for example, with electrodes 120, 130, 220, 230, 320, and 330. In some embodiments, (i) the first cavity 110 and the secondary first electrode 130 (top) has a cross-sectional shape like a snowboard (i.e., rectangular with enlarged curved ends) and has (ii) the second cavity 210 and secondary second electrode 230 (top) and (iii) the third cavity 310 and secondary third electrode 330 (top) in the shape of circles positioned on both lateral sides of the (i) the first cavity 110 and the secondary first electrode 130 (top). In some embodiments, the snowboard shape of the first cavity 110 enables an increased acoustic power and directivity of the MUTs 1000 herein.
[0031] In some embodiments, a diameter 211 of the second cavity 210 is greater than a diameter 311 of the third cavity 310. In some embodiments, a diameter 211 of the second cavity 210 is less than a diameter 311 of the third cavity 310. In some embodiments, a diameter 211 of the second cavity 210 is equivalent to a diameter 311 of the third cavity 310. In some embodiments, per the exemplary MUTs shown in FIG. 5B, the second cavity 210 and third cavity 310 are asymmetrical about a ray 115 bisecting the first cavity 110. In some embodiments, per the exemplary first and second MUTs shown in FIGS. 1A and 5A, respectively, the second cavity 210 and third cavity 310 are symmetrical about a ray 115 bisecting the first cavity 110. In some embodiments, the shapes and orientations of the electrodes 120 130 220 230 320 330 positioned over the cavities 110 210 310 enables an increased acoustic power and directivity of the MUTs 1000 herein.
[0032] In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 :1 to about 3:1. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 : 1 to about 1.25:1, about 1 : 1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3 :1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 2.75:1, about 1.25:1 to about 3:1, about 1.5:1 to about 1.75:1, about 1.5:1 to about 2:1, about 1.5:1 to about 2.25:1, about 1.5:1 to about 2.5:1, about 1.5:1 to about 2.75:1, about 1.5:1 to about 3 :1, about 1.75:1 to about 2:1, about 1.75:1 to about 2.25:1, about 1.75:1 to about 2.5:1, about 1.75:1 to about 2.75:1, about 1.75:1 to about 3:1, about 2:1 to about 2.25:1, about 2:1 to about 2.5:1, about 2:1 to about 2.75:1, about 2:1 to about 3 :1, about 2.25:1 to about 2.5:1, about 2.25:1 to about 2.75:1, about 2.25:1 to about 3:1, about 2.5:1 to about 2.75:1, about 2.5:1 to about 3 :1, or about 2.75:1 to about 3 :1, including increments therein. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3 :l. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75:1. In some embodiments, a ratio between a distance 212 between the ray 115 bisecting the first cavity 110 and the center of the second cavity 210, and the diameter 211 of the second cavity 210 is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3 :1.
[0033] In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 : 1 to about 3 : 1. In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 :1 to about 1.25:1, about 1 :1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3:1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 2.75:1, about 1.25:1 to about 3:1, about 1.5:1 to about 1.75:1, about 1.5:1 to about 2:1, about 1.5:1 to about 2.25:1, about 1.5:1 to about 2.5:1, about 1.5:1 to about 2.75:l, about 1.5:1 to about 3 :1, about 1.75:1 to about 2:1, about 1.75:1 to about 2.25:1, about 1.75:1 to about 2.5:1, about 1.75:1 to about 2.75:1, about 1.75:1 to about 3 :1, about 2:1 to about 2.25:l, about 2:l to about 2.5:1, about 2:1 to about 2.75:1, about 2:1 to about 3:1, about 2.25:1 to about 2.5:1, about 2.25:1 to about 2.75:l, about 2.25:1 to about 3 :1, about 2.5:1 to about 2.75:1, about 2.5:1 to about 3 :1, or about 2.75:1 to about 3:1, including increments therein. In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:1, or about 3:1. In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75 : 1. In some embodiments, a ratio between a distance 312 between the ray 115 bisecting the first cavity 110 and the center of the third cavity 310, and the diameter 311 of the third cavity 310 is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:l, about 2.5:l, about 2.75:1, or about 3:1. In some embodiments, the dimensions and ratios of the electrodes 120 and 130, 220 and 230, and 320 and 330 positioned over the cavities 110, 210, and 310, respectively, enables an increased acoustic power and directivity of the MUTs lOOherein.
[0034] In some embodiments, per FIG. 1, in a primary example of MUT 1000, the first cavity 110 and complementary electrodes 120, 130 have a shape comprising a primary rounded distal portion 110A having a primary diameter 111, a secondary rounded distal portion 110C having a secondary diameter 112, and a mesial portion HOB between the primary distal portion 110A and the secondary distal portion 110C. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are is symmetric about the ray 116 extending from a centerpoint of the primary rounded distal portion 110A to a centerpoint of the secondary rounded distal portion 110C. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are symmetric about the ray 116 bisecting the mesial portion 110B. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are asymmetric about the ray 115 extending from a centerpoint of the primary rounded distal portion 110A to a centerpoint of the secondary rounded distal portion 110C. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are asymmetric about the ray 116 bisecting the mesial portion HOB. In some embodiments, the first cavity 110 and complementary electrodes 120, 130 are symmetric about an axial ray 115 that is perpendicular to the ray 116 bisecting the mesial portion 110B.
[0035] In some embodiments, a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is about 3:1 to about 5:1. In some embodiments, a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both is about 3 : 1 to about 3.25:1, about 3:1 to about 3.5:1, about 3 :1 to about 3.75:1, about 3:l to about 4:1, about 3:1 to about 4.25:1, about 3:1 to about 4.5:1, about 3:1 to about 4.75:1, about 3 :1 to about 5:1, about 3.25:1 to about 3.5:1, about 3.25:1 to about 3.75:1, about 3.25:1 to about 4:1, about 3.25:1 to about 4.25:1, about 3.25:1 to about 4.5:1, about 3.25:1 to about 4.75:1, about 3.25:1 to about 5:1, about 3.5:1 to about 3.75:1, about 3.5:1 to about 4:1, about 3.5:1 to about 4.25:1, about 3.5:1 to about 4.5:1, about 3.5:1 to about 4.75:1, about 3.5:1 to about 5:1, about 3.75:1 to about 4:1, about 3.75:1 to about 4.25:1, about 3.75:1 to about 4.5:1, about 3.75:1 to about 4.75:1, about 3.75:1 to about 5:1, about 4:1 to about 4.25:1, about 4:1 to about 4.5:1, about 4:1 to about 4.75:1, about 4:1 to about 5:1, about 4.25:1 to about 4.5:1, about 4.25:1 to about 4.75:1, about 4.25:1 to about 5:1, about 4.5:1 to about 4.75:1, about 4.5:1 to about 5:1, or about 4.75:1 to about 5:1, including increments therein. In some embodiments, a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is about 3 :1, about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, about 4.75:1, or about 5:1. In some embodiments, a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is at least about 3 :1, about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, or about 4.75:1. In some embodiments, a ratio between a distance 113 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 1 IOC, and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both is at most about 3.25:1, about 3.5:1, about 3.75:1, about 4:1, about 4.25:1, about 4.5:1, about 4.75:1, or about 5:1. [0036] In some embodiments, a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is about 2:1 to about 7:1. In some embodiments, a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 110B is about 2:l to about 2.5:1, about 2:1 to about 3 :l, about 2:l to about 3.5:1, about 2:1 to about 4:1, about 2:1 to about 4.5:1, about 2:1 to about 5:1, about 2:1 to about 5.5:1, about 2:1 to about 6:1, about 2:1 to about 6.5:1, about 2:1 to about 7:1, about 2.5:1 to about 3:1, about 2.5:1 to about 3.5:1, about 2.5:1 to about 4:1, about 2.5:1 to about 4.5:1, about 2.5:1 to about 5:1, about 2.5:1 to about 5.5:1, about 2.5:1 to about 6:1, about 2.5:1 to about 6.5:1, about 2.5:1 to about 7:1, about 3:1 to about 3.5:1, about 3:1 to about 4:1, about 3:1 to about 4.5:1, about 3:1 to about 5:1, about 3:1 to about 5.5:1, about 3:1 to about 6:1, about 3:1 to about 6.5:1, about 3:1 to about 7:1, about 3.5:1 to about 4:1, about 3.5:1 to about 4.5:1, about 3.5:1 to about 5:1, about 3.5:1 to about 5.5:1, about 3.5:1 to about 6:1, about 3.5:1 to about 6.5:1, about 3.5:1 to about 7:1, about 4:1 to about 4.5:1, about 4:1 to about 5:1, about 4:1 to about 5.5:1, about 4:1 to about 6:1, about 4:1 to about 6.5:1, about 4:1 to about 7:1, about 4.5:1 to about 5:1, about 4.5:1 to about 5.5:1, about 4.5:1 to about 6:1, about 4.5:1 to about 6.5:1, about 4.5:1 to about 7:1, about 5:1 to about 5.5:1, about 5:1 to about 6:1, about 5:1 to about 6.5:1, about 5:1 to about 7:1, about 5.5:1 to about 6:1, about 5.5:1 to about 6.5:1, about 5.5:1 to about 7:1, about 6:1 to about 6.5:1, about 6:1 to about 7:1, or about 6.5:1 to about 7:1, including increments therein. In some embodiments, a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is about 2:1, about 2.5:1, about 3 :1, about 3.5:1, about 4:1, about 4.5:1, about 5:1, about 5.5:1, about 6:1, about 6.5:1, or about 7:1. In some embodiments, a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion HOB is at least about 2:1, about 2.5:1, about 3 :1, about 3.5:1, about 4:1, about 4.5:1, about 5:1, about 5.5:1, about 6:1, or about 6.5:1. In some embodiments, a ratio between a distance 114 from the center of the primary rounded distal portion 110A to the center of the secondary distal rounded portion 110C, and a minimum width 113 of the mesial portion 11 OB is at most about 2.5:1, about 3 :1, about 3.5:1, about 4:l, about 4.5:1, about 5:l, about 5.5:l, about 6:l, about 6.5:1, or about 7:1.
[0037] In some embodiments, a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 110C, or both, and a minimum width 113 of the mesial portion 11 OB is about 1 : 1 to about 3 :1. In some embodiments, a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 110C, or both, and a minimum width 113 of the mesial portion HOB is about 1 :1 to about 1.25:1, about 1 :1 to about 1.5:1, about 1 :1 to about 1.75:1, about 1 :1 to about 2:1, about 1 :1 to about 2.25:1, about 1 :1 to about 2.5:1, about 1 :1 to about 2.75:1, about 1 :1 to about 3:1, about 1.25:1 to about 1.5:1, about 1.25:1 to about 1.75:1, about 1.25:1 to about 2:1, about 1.25:1 to about 2.25:1, about 1.25:1 to about 2.5:1, about 1.25:1 to about 2.75:1, about 1.25:1 to about 3 :l, about 1.5:1 to about 1.75:1, about 1.5:1 to about 2:l, about 1.5:1 to about 2.25:1, about 1.5:1 to about 2.5:1, about 1.5:1 to about 2.75:l, about 1.5:1 to about 3 :1, about 1.75:1 to about 2:1, about 1.75:1 to about 2.25:1, about 1.75:1 to about 2.5:1, about 1.75:1 to about 2.75:1, about 1.75:1 to about 3 :1, about 2:1 to about 2.25:l, about 2:l to about 2.5:1, about 2:1 to about 2.75:1, about 2:1 to about 3:1, about 2.25:1 to about 2.5:1, about 2.25:1 to about 2.75:l, about 2.25:1 to about 3 :1, about 2.5:1 to about 2.75:1, about 2.5:1 to about 3 :1, or about 2.75:1 to about 3:1, including increments therein. In some embodiments, a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both, and a minimum width 113 of the mesial portion HOB is about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:l, about 2.25:l, about 2.5:1, about 2.75:1, or about 3:1. In some embodiments, a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion HOC, or both, and a minimum width 113 of the mesial portion 11 OB is at least about 1 :1, about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, or about 2.75:1. In some embodiments, a ratio between and a diameter 111 of the primary rounded distal portion 110A, a diameter 112 of the secondary rounded distal portion 1 IOC, or both, and a minimum width 113 of the mesial portion 110B is at most about 1.25:1, about 1.5:1, about 1.75:1, about 2:1, about 2.25:1, about 2.5:1, about 2.75:l, or about 3 :l.
[0038] In some embodiments, per FIG. 1, a centerpoint of the second cavity 210 and a centerpoint of the third cavity 310 are coincident with the ray 115 bisecting the first cavity 110. In some embodiments, per FIG. 5A, withMUTs 1000 A similar to MUTs 1000, a centerpoint of the second cavity 210 and the third cavity 310 are coincident with a centerpoint of the primary diameter 111 of the first cavity 110. In some embodiments, per FIG. 5B, withMUTs 1000B similar to MUTs 1000, the second cavity 210 and the third cavity 310 are located on the same side of the first cavity 110, wherein a ray connecting the center of the second cavity 210 and the center of third cavity 310 is parallel with the vertical ray 115. FIGS. 5C-5D show top-view illustrations of additional exemplary arrangements of the first, second, and third membrane portions of a MUT 1000C 1000B. In FIG. 5C, the second cavity 210 and the third cavity 310 of a MUT 1000C are located oppositely about the vertical ray 115, but not symmetrically about an axis perpendicular to the vertical ray 115. As shown, in some embodiments, the vertical ray 115 of one MUT 1000C bisects the second cavity 420 of another MUT 1000C below. In FIG. 5C, unlike the parallelogram array of FIG. 5 A, the array in some cases is an offset triangular array. [0039] In some embodiments, the MUT 1000 further comprises one or more portions of a piezoelectric layer 600. In some embodiments, the MUT 1000 is a piezoelectric micromachined ultrasound transducer (pMUT). In some embodiments, per FIG. 2, the secondary first electrode 130 (top) is coupled to the primary first electrode 120 (bottom) by a first portion of the one or more piezoelectric layer 600 portions. Further, in some embodiments, the secondary second electrode 230 (top) is coupled to the primary second electrode 220 (bottom) by a second portion of the one or more piezoelectric layer 600 portions, and the secondary third electrode 330 (top) is coupled to the primary third electrode 320 320 (bottom) by a third portion of the one or more piezoelectric layer 600 portions, or any combination thereof. In some embodiments, the piezoelectric layer(s) include at least one ofPZT, PZT-N, PMN — Pt, AIN, Sc — AIN, ZnO, PVDF, and LiNiCh.
[0040] In some embodiments, the primary first electrode 120 has a shape inwardly offset from the shape of the first cavity 110. In some embodiments, the primary second electrode 220 has a shape inwardly offset from the shape of the second cavity 210. In some embodiments, the primary third electrode 320 has a shape inwardly offset from the shape of the third cavity 310. In some embodiments, the secondary first electrode 130 has a shape inwardly offset from the shape of the primary first electrode 120. In some embodiments, the secondary second electrode 230 has a shape inwardly offset from the shape of the primary second electrode 220. In some embodiments, the secondary third electrode 330 has a shape inwardly offset from the shape of the primary third electrode 320.
[0041] In some embodiments, the offset between the primary first electrode 120 and the first cavity 110 is equal to the offset between the primary first electrode 120 and the secondary first electrode 130. In some embodiments, the offset between the primary first electrode 120 and the first cavity 110 is greater than the offset between the primary first electrode 120 and the secondary first electrode 130. In some embodiments, the offset between the primary first electrode 120 and the first cavity 110 is less than the offset between the primary first electrode 120 and the secondary first electrode 130.
[0042] In some embodiments, the offset between the primary second electrode 220 and the second cavity 210 is equal to the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the primary second electrode 220 and the second cavity 210 is greater than the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the primary second electrode 220 and the second cavity 210 is less than the offset between the primary second electrode 220 and the secondary second electrode 230.
[0043] In some embodiments, the offset between the primary third electrode 320 and the third cavity 310 is equal to the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the primary third electrode 320 and the third cavity 310 is greater than the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the primary third electrode 320 and the third cavity 310 is less than the offset between the primary third electrode 320 and the secondary third electrode. [0044] In some embodiments, the secondary first electrode 130 is coupled to the primary first electrode 120 by a piezoelectric layer 400. In some embodiments, the secondary second electrode 230 is coupled to the primary second electrode 220 by a piezoelectric layer 400. In some embodiments, the secondary third electrode 330 is coupled to the primary third electrode 320 by a piezoelectric layer 400. In some embodiments, at least a portion of the membrane 500 is formed of a plastic. In some embodiments, the plastic comprises silicon. In some embodiments, at least a portion of the membrane 500 is formed of silicon and/or silicon dioxide. [0045] In some embodiments, the primary first electrode 120 has a shape inwardly offset from the shape of the first cavity 110. In some embodiments, the primary second electrode 220 has a shape inwardly offset from the shape of the second cavity 210. In some embodiments, the primary third electrode 320 has a shape inwardly offset from the shape of the third cavity 310. In some embodiments, the secondary first electrode 130 has a shape inwardly offset from the shape of the primary first electrode 120. In some embodiments, the secondary second electrode 230 has a shape inwardly offset from the shape of the primary second electrode 220. In some embodiments, the secondary third electrode 330 has a shape inwardly offset from the shape of the primary third electrode 320. In some embodiments, the offset between the first cavity 110 and the primary first electrode 120 is equal to the offset between the secondary first electrode 130 and the primary first electrode 120. In some embodiments, the offset between the first cavity 110 and the primary first electrode 120 is greater than the offset between the secondary first electrode 130 and the primary first electrode 120. In some embodiments, the offset between the first cavity 110 and the primary first electrode 120 is less than the offset between the secondary first electrode 130 and the primary first electrode 120. In some embodiments, the offset between the second cavity 210 and the primary second electrode 220 is equal to the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the second cavity 210 and the primary second electrode 220 is greater than the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the second cavity 210 and the primary second electrode 220 is less than the offset between the primary second electrode 220 and the secondary second electrode 230. In some embodiments, the offset between the third cavity 310 and the primary third electrode 320 is equal to the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the third cavity 310 and the primary third electrode 320 is greater than the offset between the primary third electrode 320 and the secondary third electrode. In some embodiments, the offset between the third cavity 310 and the primary third electrode 320 is less than the offset between the primary third electrode 320 and the secondary third electrode. [0046] In some embodiments, at least a portion of the membrane 500 has a thickness of about 1 pm to about 10 pm. In some embodiments, at least a portion of the membrane 500 has a thickness of about 1 pm to about 2 pm, about 1 pm to about 3 pm, about 1 pm to about 4 pm, about 1 pm to about 5 pm, about 1 pm to about 6 pm, about 1 pm to about 7 pm, about 1 pm to about 8 pm, about 1 pm to about 9 pm, about 1 pm to about 10 pm, about 2 pm to about 3 pm, about 2 pm to about 4 pm, about 2 pm to about 5 pm, about 2 pm to about 6 pm, about 2 pm to about 7 pm, about 2 pm to about 8 pm, about 2 pm to about 9 pm, about 2 pm to about 10 pm, about 3 pm to about 4 pm, about 3 pm to about 5 pm, about 3 pm to about 6 pm, about 3 pm to about 7 pm, about 3 pm to about 8 pm, about 3 pm to about 9 pm, about 3 pm to about 10 pm, about 4 pm to about 5 pm, about 4 pm to about 6 pm, about 4 pm to about 7 pm, about 4 pm to about 8 pm, about 4 pm to about 9 pm, about 4 pm to about 10 pm, about 5 pm to about 6 pm, about 5 pm to about 7 pm, about 5 pm to about 8 pm, about 5 pm to about 9 pm, about 5 pm to about 10 pm, about 6 pm to about 7 pm, about 6 pm to about 8 pm, about 6 pm to about 9 pm, about 6 pm to about 10 pm, about 7 pm to about 8 pm, about 7 pm to about 9 pm, about 7 pm to about 10 pm, about 8 pm to about 9 pm, about 8 pm to about 10 pm, or about 9 pm to about 10 pm, including increments therein. In some embodiments, at least a portion of the membrane 500 has a thickness of about 1 pm, about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, about 9 pm, or about 10 pm. In some embodiments, at least a portion of the membrane 500 has a thickness of at least about 1 pm, about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, or about 9 pm. In some embodiments, at least a portion of the membrane 500 has a thickness of at most about 2 pm, about 3 pm, about 4 pm, about 5 pm, about 6 pm, about 7 pm, about 8 pm, about 9 pm, or about 10 pm.
MUT Arrays
[0047] Another aspect provided herein, per FIG. 4, is an array 4000 of the MUTs 1000. As shown, the array 4000 comprises a rhomboid array of the MUTs 1000. In some embodiments, the array comprises a rectilinear array. In some embodiments, the array comprises a polar array. In some embodiments, the array comprises or a polygonal array. In some embodiments, the polygonal array 4000 comprises a triangular array, a pentagonal array, a parallelogram array, a rhomboid array, a hexagonal array, or an octagonal array.
[0048] In some embodiments, the substrate of two or more adjacent MUTs 1000 in the array 4000 are continuous. In some embodiments, the membrane of two or more adjacent MUTs 1000 in the array 4000 are continuous. In some embodiments, one or more cross-talk reduction elements 40 are positioned in between adjacent MUTs 1000. In some embodiments, the one or more cross-talk reduction elements 40 are located at the edges of each MUT 1000. In some embodiments, the one or more cross-talk elements 40 comprise one or more of grooves, trenches, or the like made into substrate of the MUTs 1000 and/or an acoustic dampening material placed therein and/or on the surfaces of the substrate 100 and/or diaphragm 500. [0049] As described herein, the MUTs 1000 in the MUT arrays 4000 described herein are pMUTs. Alternatively or in combination, one or more MUTs 1000 in the MUT arrays 4000 are capacitive micromachined ultrasound transducers (cMUTs) and the MUT cavities as described herein are sandwiched between their accompanying electrode pairs, with one electrode of the pair being coupled to a membrane or portion thereof. Optionally, a resonant cavity can be connected to the cMUT.
Imaging Assemblies
[0050] Another aspect provided herein, per FIG. 6, is an imaging assembly 5000. As shown, the imaging assembly 5000 comprises a components circuit 630, a memory 640, a communication unit 650 (to receive and/or transmit signals externally, for example), a signal processing circuit 670, and an imaging subassembly 700. In some embodiments, the components circuit 630 comprises an input/output (IO) bus. In some embodiments, as shown, the imaging subassembly 700 comprises an acoustic absorbent layer 730, a control unit 720, the imaging array 1001, and a coating layer 710. In some embodiments, the imaging array 1001 comprises an array of MUTs as described herein. In some embodiments, the control unit 720 comprises an Application Specific Integrated Circuit (ASIC) coupled to the imaging array 1001. In some embodiments, the ASIC is configured to individually address each MUT of the imaging array 1001, each MUT comprising a first cavity and complementary electrode pair and at least one second cavity and complementary electrode pair as described herein. In some embodiments, the ASIC is configured to digitize the analog receive signal of each MUT of the imaging array 1001. In some embodiments, the ultrasound signals transmitted and received from each MUT will correspond to a single pixel in an ultrasound image, as processed by the ASIC. In some embodiments, the ultrasound signals received from a multiplicity of MUTs will be combined together as a single pixel.
[0051] In some embodiments, the imaging assembly 5000 further comprises a power source 620 such as a battery (primary and/or rechargeable), a charging port 610, a display 660, or any combination thereof electrically coupled to the components circuit 630, the memory 640, the communication unit 650, the signal processing unit 670, the imaging subassembly 700, or any combination thereof. In some embodiments, one or more of the components circuit 630, the memory 640, the communication unit 650, the signal processing unit 670, and the imaging subassembly 700 are electrically coupled. In some embodiments, the acoustic absorbent layer 730 is proximal to the control unit 720, the control unit 720 is proximal to the imaging array 1001, the imaging array 1001 is proximal to the coating layer 710, or any combination thereof. In some embodiments, the acoustic absorbent layer 730 is proximal to the imaging device 1001, wherein the control unit 720 mesial to the absorbent layer 730. In some embodiments, the coating layer 710 is distal to the imaging device 1000, the imaging device 1000 is distal to the control unit 720, the control unit 720 is distal to the acoustic absorbent layer 730, or any combination thereof. In some embodiments, the coating layer 710 comprises an acoustic lens and/or matching layer.
MUT Performance
[0052] Arrays of MUTs according to one or more embodiments described herein have been modeled. FIG. 7 shows a graph of frequency vs. acoustic power for the MUTs with and without additional membrane(s) and resonant cavitie(s), for example, a MUT 1000 versus a MUT similar to MUT 1000 including only the central resonant cavity 110 and associated membrane, piezoelectric layer, and electrode components. As shown, the inclusion of the additional membrane(s) and resonant cavitie(s) translated the peak frequency from about 5 MHz to about 7 MHz and increased the peak acoustic power by about 3dB. The additional membrane(s) and resonant cavitie(s) for the MUT provide stronger frequency response at higher frequencies (e.g., > 5 MHz).
[0053] Models to evaluate the MUTs with and without cross-talk reducing elements (CTREs) according to one or more embodiments described herein were also conducted. FIG. 8A shows a graph comparing directivity at 2 MHz with and without the cross-talk reducing elements. FIG. 8B shows a graph comparing directivity at 3 MHz with and without the CTREs. FIG. 8C shows a graph comparing directivity at 4 MHz with and without the CTREs. FIG. 8D shows a graph comparing directivity at 5 MHz with and without the CTREs. As shown, employing the CTREs (e.g., CTREs described herein) can improve the directivity of the exemplary MUT arrays over a large frequency range. In particular, the curves for directivity at different angles are flattened with the inclusion of the CTREs.
Terms and Definitions
[0054] Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. [0055] As used herein, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Any reference to “or” herein is intended to encompass “and/o ’ unless otherwise stated.
[0056] As used herein, the term “about” in some cases refers to an amount that is approximately the stated amount.
[0057] As used herein, the term “about” refers to an amount that is near the stated amount by 10%, 5%, or 1%, including increments therein.
[0058] As used herein, the term “about” in reference to a percentage refers to an amount that is greater or less the stated percentage by 10%, 5%, or 1%, including increments therein.
[0059] As used herein, the phrases “at least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
[0060] As used herein the term “mesial” refers to a portion between two or more distal portions, or a portion towards a geometrical middle of an object.
[0061] While preferred embodiments of the present disclosure have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutionswill now occur to those skilled in the art without departing from the disclosure. It should be understood that various alternatives to the embodiments of the disclosure described herein may be employed in practicing the disclosure.

Claims

CLAIMS WHAT IS CLAIMED IS:
1. A micromachined ultrasonic transducer (MUT), comprising:
(a) a substrate having a first resonant cavity and a second resonant cavity;
(b) a membrane coupled to at least a portion of the substrate, wherein:
(i) a first portion of the membrane covers the first cavity; and
(ii) a second portion of the membrane covers the second cavity;
(c) a primary first electrode coupled to the first portion of the membrane;
(d) a secondary first electrode coupled to the primary first electrode;
(e) a primary second electrode coupled to the second portion of the membrane; and
(f) a secondary second electrode coupled to the primary second electrode.
2. The MUT of claim 1, wherein:
(a) the substrate further has a third resonant cavity;
(b) the membrane further comprises a third portion covering the third cavity; and
(c) the MUT further comprises a primary third electrode coupled to the third portion of the membrane and a secondary third electrode coupled to the primary third electrode.
3. The MUT of claim 2, wherein the first cavity, the second cavity, the third cavity, or any combination thereof have a shape of a circle, an oval, a half-circle, a half-oval, a triangle, a square, a rectangle a hexagon, or an octagon.
4. The MUT of claim 3, wherein the second cavity and the third cavity have a shape of a circle.
5. The MUT of claim 4, wherein the second cavity has a greater diameter than the third cavity.
6. The MUT of claim 4, wherein the second cavity has a smaller diameter than the third cavity.
7. The MUT of claim 4, wherein the second cavity and the third cavity have equivalent diameters.
8. The MUT of claim 4, wherein the second cavity and the third cavity are asymmetrical about a ray bisecting the first cavity.
9. The MUT of claim 4, wherein the second cavity and the third cavity are symmetrical about a ray bisecting the first cavity. The MUT of claim 9, wherein a ratio between a distance between the ray bisecting the first cavity and the center of the second cavity, and the diameter of the second cavity, is about 1 :0.3 to about 1 :1. The MUT of any of claims 1 to 10, wherein the first cavity has a shape comprising:
(a) a primary rounded distal portion having a primary diameter;
(b) a secondary rounded distal portion having a secondary diameter; and
(c) a mesial portion between the primary distal portion and the secondary distal portion. The MUT of claim 11, wherein the first cavity is symmetric about:
(a) a ray extending from a centerpoint of the primary rounded distal portion to a centerpoint of the secondary rounded distal portion;
(b) a ray bisecting the mesial portion; or
(c) both. The MUT of claim 11, wherein a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both is about 3 : 1 to about 5:1. The MUT of claim 11, wherein a ratio between a distance from the center of the primary rounded distal portion to the center of the secondary distal rounded portion, and a minimum width of the mesial portion is about 2:1 to about 7:1. The MUT of claim 11, wherein a ratio between and a diameter of the primary rounded distal portion, the secondary rounded distal portion, or both, and a minimum width of the mesial portion is about 1 :1 to about 3:1. The MUT of any of claims 2 to 15, further comprising one or more portions of a piezoelectric layer, wherein:
(a) the secondary first electrode is coupled to the primary first electrode by a first portion of the one or more piezoelectric layer portions;
(b) the secondary second electrode is coupled to the primary second electrode by a second portion of the one or more piezoelectric layer portions;
(c) the secondary third electrode is coupled to the primary third electrode by a third portion of the one or more piezoelectric layer portions; or
(d) any combination thereof. The MUT of any of claims 2 to 16, wherein:
(a) the primary first electrode has a shape inwardly offset from the shape of the first cavity; (b) the primary second electrode has a shape inwardly offset from the shape of the second cavity;
(c) the primary third electrode has a shape inwardly offset from the shape of the third cavity; or
(d) any combination thereof. The MUT of claim 17, wherein:
(a) the secondary first electrode has a shape inwardly offset from the shape of the primary first electrode;
(b) the secondary second electrode has a shape inwardly offset from the shape of the primary second electrode;
(c) the secondary third electrode has a shape inwardly offset from the shape of the primary third electrode; or
(d) any combination thereof. The MUT of any of claims 2 to 17, wherein:
(a) the secondary first electrode is coupled to the primary first electrode by a first piezoelectric layer;
(b) the secondary second electrode is coupled to the primary the secondary electrode is coupled to the primary first electrode by a first piezoelectric layer;
(c) the secondary third electrode is coupled to the primary third electrode by a first piezoelectric layer; or
(d) any combination thereof. The MUT of any of claims 1 to 19, wherein at least a portion of the membrane is formed of a plastic, a ceramic, or both. The MUT of claim 20, wherein at least a portion of the membrane is formed of the ceramic, and wherein the ceramic comprises silicon. The MUT of any of claims 1 to 21, wherein at least a portion of the membrane has a thickness of about 1 pm to about 10 pm. The MUT of any of claims 1 to 22, wherein the MUT has a higher acoustic power at high frequencies than the same MUT without the second cavity, second portion of the membrane covering the second cavity, primary second electrode, and secondary second electrode. The MUT of claim 23, wherein the high frequencies comprise ultrasound frequencies greater or equal to 5 MHz. An imaging device, comprising an array of the MUTs of any one of claims 1-24. The device of claim 25, wherein the array comprises a rectilinear array, a polar array, or a polygonal array. The device of claim 25 or 26, wherein the substrate, the membrane, or both of two or more adjacent MUTs in the array are continuous. The device of any of claims 25 to 27, further comprising an Application Specific Integrated Circuit (ASIC) coupled to the array the MUTs. The device of claim 28, wherein the ASIC is configured to individually address each of the MUTs. The device of claim 28 or 29, wherein each MUT represents a single pixel of an ultrasound image to be obtained by the device. The device of any of claims 27 to 30, further comprising one or more cross-talk reduction elements disposed between adjacent MUTs in the array. The device of claim 31, wherein the one or more cross-talk reduction elements comprise a groove, a trench, an acoustic dampening material, or combinations thereof disposed between adjacent MUTs in the array. An imaging assembly comprising:
(a) a components circuit;
(b) a memory;
(c) a communication unit;
(d) a signal processing circuit; and
(e) an imaging subassembly comprising:
(i) an acoustic absorbent layer;
(ii) a control unit;
(iii) the imaging device of any of claims 25 to 30; and
(iv) a coating layer. The imaging assembly of claim 33, further comprising a power source, a charging port, a display, or any combination thereof electrically coupled to the components circuit, the memory, the communication unit, the signal processing unit, the imaging subassembly, or any combination thereof. The imaging assembly of any of claim 33 or 34, wherein one or more of the components circuit, the memory, the communication unit, the signal processing unit, and the imaging subassembly are electrically coupled. The imaging assembly of any of claims 33 to 35, wherein:
(a) the acoustic absorbent layer is proximal to the control unit;
(b) the control unit is proximal to the imaging device; (c) the imaging device is proximal to the coating layer; or
(d) any combination thereof. The imaging assembly of any of claims 33 to 36, wherein:
(a) the coating layer is distal to the imaging device;
(b) the imaging device is distal to the control unit;
(c) the control unit is distal to the acoustic absorbent layer; or
(d) any combination thereof. The imaging assembly of any of claims 33 to 35, wherein the acoustic absorbent layer is proximal or distal to the acoustic array. The imaging assembly of any of claims 33 to 38, wherein the power source comprises a battery. The imaging assembly of any of claims 33 to 39, wherein the control unit comprises an Application Specific Integrated Circuit (ASIC) coupled to the array of the MUTs. The imaging assembly of any of claims 33 to 40, wherein the coating layer comprises an acoustic lens.
PCT/US2022/042500 2022-09-02 2022-09-02 Dual and multiple membrane micromachined ultrasound transducers WO2024049447A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6320239B1 (en) * 1996-10-30 2001-11-20 Siemens Aktiengesellschaft Surface micromachined ultrasonic transducer
US6775388B1 (en) * 1998-07-16 2004-08-10 Massachusetts Institute Of Technology Ultrasonic transducers
US20160338339A1 (en) * 2014-09-19 2016-11-24 Floyd Arnold Patton Turkey call device
CN111001553A (en) * 2019-12-18 2020-04-14 武汉大学 Tunable ultrasonic sensor array

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6320239B1 (en) * 1996-10-30 2001-11-20 Siemens Aktiengesellschaft Surface micromachined ultrasonic transducer
US6775388B1 (en) * 1998-07-16 2004-08-10 Massachusetts Institute Of Technology Ultrasonic transducers
US20160338339A1 (en) * 2014-09-19 2016-11-24 Floyd Arnold Patton Turkey call device
CN111001553A (en) * 2019-12-18 2020-04-14 武汉大学 Tunable ultrasonic sensor array

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