WO2024045590A1 - Battery system and electric working machine - Google Patents

Battery system and electric working machine Download PDF

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Publication number
WO2024045590A1
WO2024045590A1 PCT/CN2023/084436 CN2023084436W WO2024045590A1 WO 2024045590 A1 WO2024045590 A1 WO 2024045590A1 CN 2023084436 W CN2023084436 W CN 2023084436W WO 2024045590 A1 WO2024045590 A1 WO 2024045590A1
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WO
WIPO (PCT)
Prior art keywords
box
battery
quick
battery system
switch
Prior art date
Application number
PCT/CN2023/084436
Other languages
French (fr)
Chinese (zh)
Inventor
易小刚
张星
刘刚
杨重
Original Assignee
三一锂能有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三一锂能有限公司 filed Critical 三一锂能有限公司
Publication of WO2024045590A1 publication Critical patent/WO2024045590A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/296Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/507Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of power battery technology, and in particular to a battery system and electric working machinery.
  • electric working machinery such as heavy trucks, mixers, dump trucks
  • large-power battery assemblies In some application scenarios, small-power battery systems can meet the usage needs. It can be seen that the battery system settings In order to be able to be assembled in a form, it is necessary to assemble the required number of battery systems according to actual work requirements.
  • This application provides a battery system and an electric working machine to solve the problem in the prior art that the circuit structure of the battery system cannot realize quick connection with other battery systems.
  • the present application provides a battery system, including: at least one layer of boxes, a bottom quick-plug connector, a top quick-plug connector, a high-voltage box, a manual maintenance switch and a connecting wire set provided in the box.
  • the box is provided with Battery core module
  • the manual maintenance switch includes a first switch and a second switch
  • the connecting wire set is used to realize the following connection functions: the positive and negative poles of the high-voltage box and the bottom quick-plug connector, the top The electrical connection between the positive and negative poles of the quick-plug connector and the positive and negative poles of the battery module; and/or the series connection between the first switch and the second switch and the battery module.
  • the battery module includes two or more battery modules, and the connecting wire group is also used to realize the serial connection of each of the battery modules.
  • the length direction of the battery module is parallel to the width direction of the box, and each battery module in the same box is arranged along the length direction of the box. .
  • the top quick-plug connector is located in the middle of the length direction of the box; each of the battery modules in the same box as the top quick-plug connector is located along the The length direction of the box is symmetrically arranged on both sides of the top quick-plug plug.
  • the bottom quick-plug connector is located in the middle of the length direction of the box, and each battery module in the same box as the bottom quick-plug connector is located along the The length direction of the box is symmetrically arranged on both sides of the bottom quick-plug connector.
  • the box includes a top box, a middle box and The bottom box, the top box, the middle box and the bottom box are stacked in sequence along the vertical direction, the top quick-plug connector is arranged on the top plate of the top box, and the bottom quick-plug connector is arranged on On the bottom plate of the bottom box, the high-voltage box and the manual maintenance switch are arranged on the side walls of the middle box.
  • a first installation box and a second installation box are provided on the side wall of the middle box, and the first installation box and the second installation box are located in the middle box.
  • the high-voltage box is set in the first installation box, and the manual maintenance switch is set in the second installation box.
  • an operation window is provided on the side wall of the middle box, and a detachable door panel is provided at the operation window.
  • fixing holes and fixing ribs are respectively provided on the inner side walls and bottom plates of the top box, the middle box and the bottom box.
  • the connecting wire group includes a first wire group, one end of the first wire group is connected to the high-voltage box, and the other end of the first wire group passes through the middle box
  • the upper side of the battery module is connected to the positive and negative poles of the top quick-plug connector from the middle part of the middle box.
  • the connecting wire group includes a second wire group, a first wiring hole is provided on the bottom plate of the middle box, one end of the second wire group is connected to the high-voltage box, and the After the other end of the second wire group passes through the first wiring hole, it extends through the lower side of the battery core module in the bottom box to the middle of the bottom box, and is quickly plugged into the bottom box. Connect the positive and negative poles of the connector.
  • an insulating plate is provided at least on a section below the cell module in the bottom box, and the insulating plate is provided on the The upper and lower sides of the second line group.
  • the connection line group includes a total positive connection line, a total negative connection line, a switch anode connection line, a switch cathode connection line and a multi-section series connection.
  • the high-voltage box is connected to the positive electrode of the battery module in the middle box through the total positive connection line, and is connected to the bottom box through the total negative connection line.
  • the negative pole of the battery module in the battery module is connected to the high-voltage box.
  • the first switch is connected in series to the battery module in the bottom box and the battery module in the middle box through the switch anode connection line and the switch cathode connection line. between core modules.
  • the second switch is connected in series between the main positive connection line and the high-voltage box.
  • the connecting wire group includes a parallel wire group; there are two bottom quick-plug connectors and two top quick-plug connectors respectively, and between the two bottom quick-plug connectors and The two top quick-plug connectors are connected in parallel through the parallel wire set.
  • At least some of the connecting wires in the connecting wire group adopt a copper bar structure.
  • This application also provides an electric working machine, including at least one of the above-mentioned battery systems.
  • the high-voltage box is electrically connected to the battery module, the bottom quick-plug connector, and the top quick-plug connector through the connecting wire set, and is connected to other battery systems using the bottom quick-plug connector and the top quick-plug connector.
  • the circuits between the battery systems can be quickly connected, and the required number of battery systems can be assembled according to actual operating requirements; in addition, the manual maintenance switch is connected in series with the battery module, and the power can be cut off through the manual maintenance switch operation to ensure safe use.
  • Figure 1 is a schematic diagram of the overall structure of a battery system provided by the present application in one line of sight direction.
  • Figure 2 is a schematic diagram of the overall structure of a battery system provided by this application from another viewing direction.
  • Figure 3 is a schematic diagram of the overall structure of a battery system provided by this application from another viewing direction.
  • Figure 4 is one of the structural schematic diagrams of the cooperation between the connecting wire group and the battery module in a battery system provided by this application.
  • Figure 5 is the second structural schematic diagram of the cooperation between the connecting wire group and the battery module in a battery system provided by this application.
  • Figure 6 is a schematic structural diagram of a connecting wire group in a battery system provided by this application.
  • Figure 7 is a schematic structural diagram of the current direction in a battery system provided by the present application (the arrow in the figure The head indicates the direction of current flow).
  • Figure 8 is a schematic structural diagram of a top box in a battery system provided by this application.
  • Figure 9 is a schematic structural diagram of a top box in a battery system provided by this application.
  • Figure 10 is a schematic structural diagram of the middle top box of a battery system provided by this application.
  • connection should be understood in a broad sense.
  • it can be a fixed connection or a detachable connection. Or integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium.
  • connection should be understood in specific situations.
  • the first feature "on” or “below” the second feature may be that the first and second features are in direct contact, or the first and second features are in intermediate contact. Indirect media contact.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • references to the terms “one embodiment,” “some embodiments,” “an example,” “specific examples,” or “some examples” or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the embodiments of this application. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.
  • the battery system of the embodiment of the present application will be described below with reference to Figures 1 to 10.
  • the battery system of the embodiment of the present application can be used alone on electric working machinery such as heavy trucks, mixer trucks, dump trucks, etc., or it can also be used according to the needs of the working radius. After combining two or more battery systems, they are applied to electric working machinery.
  • the battery system in the embodiment of the present application includes at least one layer of boxes, and a bottom quick-plug connector 8, a top quick-plug connector 9, a high-voltage box 4, a manual maintenance switch and a connecting wire set provided in the box.
  • a battery module 7 is provided in the box, and the battery module 7 is fixed in the box by, for example, clamping, bolting or bonding.
  • the manual maintenance switch includes a first switch 5 and a second switch 6. Both the first switch 5 and the second switch 6 can function as power switch and short circuit protection.
  • the connecting wire set in the embodiment of the present application is used to realize the electrical connection between the high-voltage box 4 and the positive and negative poles of the bottom quick-plug connector 8, the positive and negative poles of the top quick-plug connector 9, and the positive and negative poles of the battery module 7; and
  • the first switch 5 and the second switch 6 are connected in series with the battery module 7 .
  • top quick-plug connector 9 in the embodiment of the present application is a male end for realizing circuit connection between battery systems
  • the bottom quick-plug connector 8 is a female end for realizing circuit connection between battery systems.
  • the battery module 7 includes two or more battery modules, and the connecting wire group is also used to realize the serial connection of each battery module.
  • the length direction of the battery module is parallel to the width direction of the box, and each battery module in the same box is arranged along the length direction of the box.
  • the top quick-plug connector 9 and the bottom quick-plug connector 8 are arranged in the middle of the length direction of the box, and each battery core in the same box as the top quick-plug connector 9 or the bottom quick-plug connector 8
  • the modules can be symmetrically arranged on both sides of the top quick-plug plug 9 and the bottom quick-plug connector 8 along the length direction of the box.
  • the box includes a top box 1, a middle box 2, and a bottom box 3.
  • the top box 1, the middle box 2, and the bottom box 3 are stacked in sequence in the vertical direction. It should be noted here that there is one top box 1 and one bottom box 3 each, and one or more middle boxes 2 can be provided as needed.
  • the middle box 2 and the bottom box 3 do not need to be provided with a top plate and adopt the form of openings on the upper side.
  • the top quick-plug connector 9 is arranged on the top plate of the top box 1
  • the bottom quick-plug connector 8 is arranged on the bottom plate of the bottom box 3
  • the high-voltage box 4 and manual maintenance switch are arranged on the side wall of the middle box 2 . It can be understood that since the top quick-plug connector 9 needs to be plugged into the connectors of other battery systems, the top quick-plug connector 9 protrudes from the top plate of the top box 1, and the high-voltage box 4, manual maintenance switch and bottom quick-plug connector 8 needs to be installed inside the box to prevent it from protruding from the outer wall of the box and affecting the installation layout of the battery system.
  • a first installation box 18 and a second installation box 19 are provided on the side wall of the middle box 2.
  • the first installation box 18 and the second installation box 19 are located inside the middle box 2, and in the middle box.
  • An operation window is provided on the side wall of 2, and a removable door panel is provided at the position of the operation window.
  • the high-voltage box 4 is provided in the first installation box 18, and the manual maintenance switch is provided in the second installation box 19.
  • the high-voltage box 4 and the manual maintenance switch are arranged at the end of the middle box 2, making the layout of the box more reasonable and forming a larger installation space inside.
  • connection lines in the connecting line set in the embodiment of the present application adopt a copper bar structure, which is easy to arrange and can occupy less space.
  • the connection line group in the embodiment of the present application will be introduced in detail below.
  • the connecting wire group includes a first wire group 10.
  • the first wire group 10 is divided into two lines: cathode and anode.
  • One end of the first wire group 10 is connected to the high-voltage box 4, and the other end passes through the intermediate box.
  • the upper side of the battery module 7 in 2 is connected from the middle part of the middle box 2 to the positive and negative poles of the top quick-plug connector 9 to realize the electrical connection between the high-voltage box 4 and the top quick-plug connector 9 .
  • the positive and negative connecting wires of the top quick-plug connector 9 extend to the middle of the bottom plate of the top box 1, and a connector is provided in the middle of the bottom plate of the top box 1 that penetrates the bottom plate of the top box 1.
  • the first wire group 10 can be directly connected to the upper middle position of the middle box 2.
  • an ordinary cable structure can be used, and the first wire group 10 needs It passes through the side wall and top wall of the battery module 7, so it is preferably a copper bar structure.
  • connection line group also includes a second line group 11.
  • the second line group 11 is divided into two lines, cathode and anode.
  • a first threading hole 20 is provided on the bottom plate of the middle box 2.
  • the first threading hole 20 is located in the middle box.
  • the bottom plate of 2 is close to the high-voltage box 4.
  • One end of the second wire group 11 is connected to the high-voltage box 4, and the other end passes through the first threading hole 20 and extends through the lower side of the battery module 7 in the bottom box 3 to the middle of the bottom box 3, and connected to the positive and negative poles of the bottom quick-plug connector 8.
  • the second wire set 11 can be extended to the middle of the inner cavity of the bottom box 3 and directly connected to the bottom quick-plug connector 8 .
  • the second wire group 11 is preferably a copper bar structure.
  • an insulating plate is provided at least in the section located on the lower side of the battery core module 7 of the bottom box 3.
  • the insulating plate is provided on the upper and lower sides of the second wire group 11.
  • the insulating plate can be It is a PC board and can protect the second wire group 11.
  • connection line group also includes a total positive connection line 12, a total negative connection line 13, a switch anode connection line 14, a switch cathode connection line 15 and a multi-section series connection line 16.
  • the high-voltage box 4 is connected to the positive electrode of the battery core module 7 in the middle box 2 through the total positive connection line 12, and is connected to the battery core module 7 in the bottom box 3 through the total negative connection line 13 passing through the first wiring hole 20. 7 negative pole.
  • the bottom plate of the middle box 2 is provided with a second threading hole 21 close to the first switch 5.
  • the switch anode connecting wire 14 passes through the second threading hole 21.
  • the first switch 5 passes through the switch anode connecting wire 14 and the switch cathode connecting wire.
  • 15 is connected in series between the battery core module 7 in the bottom box 3 and the battery core module 7 in the middle box 2.
  • the second switch 6 is connected in series between the main positive connection line 12 and the high-voltage box 4 .
  • the battery modules in the battery module 7 and the battery module 7 in the middle box 2 and the battery module 7 in the top box 1 are connected in series through series wires 16 respectively.
  • the box (including the top box 1 , the middle part of the middle box 2 and the bottom box 3) is the dividing line.
  • the half of the box close to the high-voltage box 4 is set to the left side of the box.
  • the half far away from the high-voltage box 4 is set to the right side of the box. .
  • the first switch 5 is located at the right end of the middle box 2
  • the second switch 6 is located at the left end of the middle box 2 .
  • Each battery cell module in the bottom box 3 is connected in series from left to right through multi-section series wires 16.
  • the battery module at the far left in the bottom box 3 is connected to the high-voltage box 4 through the total negative connecting wire 13 and is located at the rightmost end.
  • the battery module is connected to the first switch 5 through the switch anode connection line 14, and the first switch 5 is connected to the battery module located at the rightmost end of the middle box 2 through the switch cathode connection line 15.
  • Each battery module located on the right side of the middle box 2 is connected in series from right to left through multi-section series wires 16 .
  • the battery module located on the right side of the top box 1 and close to the top quick-plug connector 9 is connected to the battery module located on the right side and close to the top quick-plug connector 9 in the middle box 2 through a series wire 16 and is located in the top box
  • the battery modules on the right side of 1 are connected in series from left to right through multiple series wires 16; the battery module located at the rightmost end of the top box 1 is connected to the battery module located at the leftmost end of the top box 1 through a series wire 16.
  • Each cell module on the left side of the top box 1 is connected through multi-segment series wiring 16 Connect in series from left to right.
  • the battery module located on the left side and close to the top quick-plug connector 9 in the top box 1 is connected in series to the battery module located on the left side and close to the top quick-plug connector 9 in the middle box 2 through a section of series wire 16 .
  • Each cell module located on the left side of the middle box 2 is connected in series from right to left through multi-section series wires 16 .
  • the high-voltage box 4 is connected to one end of the main positive connection line 12 through the second switch 6 , and the other end of the main positive connection line 12 is connected to the leftmost cell module in the middle box 2 .
  • connection of the high-voltage box 4, the first switch 5, the second switch 6 and the battery module 7 is realized through reasonable circuit layout, and the structure is compact. And it can make the battery system have higher safety.
  • the connecting wire group also includes a parallel wire group 17.
  • the plug connectors 9 are connected in parallel via a parallel line set 17 .
  • the parallel wire set 17 includes four sections of connecting wires, respectively realizing the connection between the positive poles and the negative poles of the two bottom quick-plug connectors 8 and the connection between the positive poles and the negative poles of the two top quick-plug connectors 9 .
  • fixing holes 22 and fixing ribs 23 are respectively provided on the inner walls and bottom plates of the top box 1, the middle box 2 and the bottom box 3 for fixing the connecting wire group. Further increase the structural stability and use safety of the battery system.
  • An embodiment of the present application also provides an electric working machine, including at least one of the above-mentioned battery systems.
  • the electric working machine in the embodiment of the present application can be, for example, a heavy truck, a mixer truck, a dump truck, etc., and is not specifically limited here.
  • the battery system and electric working machinery of the embodiment of the present application can realize quick connection of circuits between battery systems, and have the advantages of reasonable layout, stable structure, and safe use.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The present application relates to the technical field of power batteries. Provided are a battery system and an electric working machine. The battery system comprises at least one box body of a layer, and bottom quick-plug connectors, top quick-plug connectors, a high voltage box, manual maintenance switches and a connecting wire group which are arranged in the box body. A battery cell module is arranged in the box body, and the manual maintenance switches comprise a first switch and a second switch. The connecting wire group is used for achieving the following connection functions: electrical connection between the high-voltage box and positive and negative electrodes of the bottom quick-plug connectors, positive and negative electrodes of the top quick-plug connectors as well as positive and negative electrodes of the battery cell module; and series connection between the first switch as well as the second switch and the battery cell module. By means of the bottom quick-plug connectors and the top quick-plug connectors, the battery system provided by the present application can achieve quick connection of circuits among battery systems when being connected to other battery systems, thus the required number of battery systems can be assembled according to actual working requirements.

Description

电池系统及电动作业机械Battery systems and electric working machinery 技术领域Technical field
本申请涉及动力电池技术领域,尤其涉及一种电池系统及电动作业机械。The present application relates to the field of power battery technology, and in particular to a battery system and electric working machinery.
背景技术Background technique
目前,电动作业机械(例如,重卡、搅拌车、自卸车)以采用大电量电池总成为主,而在部分应用场景中,小电量的电池系统可满足使用需求,由此可见,将电池系统设置为可以进行组装的形式,根据实际的作业需求组装所需数量的电池系统十分必要。At present, electric working machinery (such as heavy trucks, mixers, dump trucks) mainly uses large-power battery assemblies. In some application scenarios, small-power battery systems can meet the usage needs. It can be seen that the battery system settings In order to be able to be assembled in a form, it is necessary to assemble the required number of battery systems according to actual work requirements.
发明内容Contents of the invention
本申请提供一种电池系统及电动作业机械,用以解决现有技术中电池系统的电路结构无法实现与其他电池系统快速连接的问题。This application provides a battery system and an electric working machine to solve the problem in the prior art that the circuit structure of the battery system cannot realize quick connection with other battery systems.
本申请提供一种电池系统,包括:至少一层箱体以及设置于所述箱体的底部快插接头、顶部快插接头、高压盒、手动维修开关和连接线组,所述箱体内设置有电芯模组,所述手动维修开关包括第一开关和第二开关;所述连接线组用于实现如下连接功能:所述高压盒与所述底部快插接头的正负极、所述顶部快插接头的正负极和所述电芯模组的正负极的电性连接;和/或所述第一开关和所述第二开关与所述电芯模组的串接。The present application provides a battery system, including: at least one layer of boxes, a bottom quick-plug connector, a top quick-plug connector, a high-voltage box, a manual maintenance switch and a connecting wire set provided in the box. The box is provided with Battery core module, the manual maintenance switch includes a first switch and a second switch; the connecting wire set is used to realize the following connection functions: the positive and negative poles of the high-voltage box and the bottom quick-plug connector, the top The electrical connection between the positive and negative poles of the quick-plug connector and the positive and negative poles of the battery module; and/or the series connection between the first switch and the second switch and the battery module.
根据本申请提供的一种电池系统,电芯模组包括两个及以上的电芯模块,所述连接线组还用于实现各所述电芯模块的依次串接。According to a battery system provided by this application, the battery module includes two or more battery modules, and the connecting wire group is also used to realize the serial connection of each of the battery modules.
根据本申请提供的一种电池系统,所述电芯模块的长度方向平行于所述箱体的宽度方向,同一个箱体中的各所述电芯模块沿所述箱体的长度方向排布。According to a battery system provided by the present application, the length direction of the battery module is parallel to the width direction of the box, and each battery module in the same box is arranged along the length direction of the box. .
根据本申请提供的一种电池系统,所述顶部快插接头位于所述箱体的长度方向上的中部;与所述顶部快插接头在同一个箱体中的各所述电芯模块沿所述箱体的长度方向,在所述顶部快插插头的两侧对称布置。According to a battery system provided by the present application, the top quick-plug connector is located in the middle of the length direction of the box; each of the battery modules in the same box as the top quick-plug connector is located along the The length direction of the box is symmetrically arranged on both sides of the top quick-plug plug.
根据本申请提供的一种电池系统,所述底部快插接头位于所述箱体的长度方向上的中部,与所述底部快插接头在同一个箱体中的各所述电芯模块沿所述箱体的长度方向,在所述底部快插接头的两侧对称布置。According to a battery system provided by the present application, the bottom quick-plug connector is located in the middle of the length direction of the box, and each battery module in the same box as the bottom quick-plug connector is located along the The length direction of the box is symmetrically arranged on both sides of the bottom quick-plug connector.
根据本申请提供的一种电池系统,所述箱体包括顶部箱体、中间箱体和 底部箱体,所述顶部箱体、中间箱体和底部箱体沿竖直方向依次堆叠设置,所述顶部快插接头设置在所述顶部箱体的顶板上,所述底部快插接头设置在所述底部箱体的底板上,所述高压盒和所述手动维修开关设置在所述中间箱体的侧壁上。According to a battery system provided by this application, the box includes a top box, a middle box and The bottom box, the top box, the middle box and the bottom box are stacked in sequence along the vertical direction, the top quick-plug connector is arranged on the top plate of the top box, and the bottom quick-plug connector is arranged on On the bottom plate of the bottom box, the high-voltage box and the manual maintenance switch are arranged on the side walls of the middle box.
根据本申请提供的一种电池系统,所述中间箱体的侧壁上设置有第一安装盒和第二安装盒,所述第一安装盒和所述第二安装盒位于所述中间箱体的内部,所述高压盒设置在所述第一安装盒内,所述手动维修开关设置在第二安装盒内。According to a battery system provided by this application, a first installation box and a second installation box are provided on the side wall of the middle box, and the first installation box and the second installation box are located in the middle box. Inside, the high-voltage box is set in the first installation box, and the manual maintenance switch is set in the second installation box.
根据本申请提供的一种电池系统,在所述中间箱体的侧壁上设置有操作窗口,在所述操作窗口处设置有可拆卸的门板。According to a battery system provided by this application, an operation window is provided on the side wall of the middle box, and a detachable door panel is provided at the operation window.
根据本申请提供的一种电池系统,所述顶部箱体、所述中间箱体和所述底部箱体的内侧壁和底板上分别设置有固定孔和固定筋条。According to a battery system provided by this application, fixing holes and fixing ribs are respectively provided on the inner side walls and bottom plates of the top box, the middle box and the bottom box.
根据本申请提供的一种电池系统,所述连接线组包括第一线组,所述第一线组的一端连接所述高压盒,所述第一线组的另一端经过所述中间箱体中的所述电芯模组的上侧,并由所述中间箱体的中部连接至所述顶部快插接头的正负极。According to a battery system provided by the present application, the connecting wire group includes a first wire group, one end of the first wire group is connected to the high-voltage box, and the other end of the first wire group passes through the middle box The upper side of the battery module is connected to the positive and negative poles of the top quick-plug connector from the middle part of the middle box.
根据本申请提供的一种电池系统,所述连接线组包括第二线组,所述中间箱体的底板上设置有第一穿线孔,所述第二线组的一端连接所述高压盒,所述第二线组的另一端穿过所述第一穿线孔后,经由所述底部箱体中的所述电芯模组的下侧延伸至所述底部箱体的中部,并与所述底部快插接头的正负极连接。According to a battery system provided by the present application, the connecting wire group includes a second wire group, a first wiring hole is provided on the bottom plate of the middle box, one end of the second wire group is connected to the high-voltage box, and the After the other end of the second wire group passes through the first wiring hole, it extends through the lower side of the battery core module in the bottom box to the middle of the bottom box, and is quickly plugged into the bottom box. Connect the positive and negative poles of the connector.
根据本申请提供的一种电池系统,在所述第二线组中,至少在位于所述底部箱体中的电芯模组下侧的区段设置有绝缘板,所述绝缘板设置在所述第二线组的上下两侧。According to a battery system provided by the present application, in the second wire group, an insulating plate is provided at least on a section below the cell module in the bottom box, and the insulating plate is provided on the The upper and lower sides of the second line group.
根据本申请提供的一种电池系统,所述连接线组包括总正连接线、总负连接线、开关阳极连接线、开关阴极连接线和多段串接线。According to a battery system provided by this application, the connection line group includes a total positive connection line, a total negative connection line, a switch anode connection line, a switch cathode connection line and a multi-section series connection.
根据本申请提供的一种电池系统,所述高压盒通过所述总正连接线连接所述中间箱体中的电芯模组的正极,并通过所述总负连接线连接所述底部箱体中的电芯模组的负极。According to a battery system provided by this application, the high-voltage box is connected to the positive electrode of the battery module in the middle box through the total positive connection line, and is connected to the bottom box through the total negative connection line. The negative pole of the battery module in the battery module.
根据本申请提供的一种电池系统,所述第一开关通过所述开关阳极连接线和所述开关阴极连接线串接在底部箱体中的电芯模组和所述中间箱体中的电芯模组之间。According to a battery system provided by the present application, the first switch is connected in series to the battery module in the bottom box and the battery module in the middle box through the switch anode connection line and the switch cathode connection line. between core modules.
根据本申请提供的一种电池系统,所述第二开关串接在所述总正连接线与所述高压盒之间。 According to a battery system provided by this application, the second switch is connected in series between the main positive connection line and the high-voltage box.
根据本申请提供的一种电池系统,所述电芯模组中的各所述电芯模块之间以及所述中间箱体中的电芯模组与所述顶部箱体中的电芯模组之间分别通过所述串接线串接。According to a battery system provided by the present application, there is a gap between each of the battery modules in the battery module, as well as between the battery module in the middle box and the battery module in the top box. are connected in series through the series wires.
根据本申请提供的一种电池系统,所述连接线组包括并联线组;所述底部快插接头和所述顶部快插接头分别设置有两个,两个所述底部快插接头之间以及两个所述顶部快插接头之间通过所述并联线组并联。According to a battery system provided by the present application, the connecting wire group includes a parallel wire group; there are two bottom quick-plug connectors and two top quick-plug connectors respectively, and between the two bottom quick-plug connectors and The two top quick-plug connectors are connected in parallel through the parallel wire set.
根据本申请提供的一种电池系统,所述连接线组中的至少部分连接线采用铜排结构。According to a battery system provided by the present application, at least some of the connecting wires in the connecting wire group adopt a copper bar structure.
本申请还提供一种电动作业机械,包括至少一个上述的电池系统。This application also provides an electric working machine, including at least one of the above-mentioned battery systems.
本申请提供的电池系统,高压盒通过连接线组与电芯模组、底部快插接头和顶部快插接头电性连接,利用底部快插接头和顶部快插接头,在与其他电池系统进行连接时,即可实现电池系统之间电路的快速连接,能够根据实际的作业需求组装所需数量的电池系统;另外,手动维修开关与电芯模组进行串接,可以通过手动维修开关进行断电操作,保证使用安全。In the battery system provided by this application, the high-voltage box is electrically connected to the battery module, the bottom quick-plug connector, and the top quick-plug connector through the connecting wire set, and is connected to other battery systems using the bottom quick-plug connector and the top quick-plug connector. At this time, the circuits between the battery systems can be quickly connected, and the required number of battery systems can be assembled according to actual operating requirements; in addition, the manual maintenance switch is connected in series with the battery module, and the power can be cut off through the manual maintenance switch operation to ensure safe use.
进一步地,在本申请提供的电动作业机械中,由于具备如上所述的电池系统,因此同样具备如上所述的优势。Furthermore, since the electric working machine provided by the present application is provided with the battery system as described above, it also has the advantages described above.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本申请提供的一种电池系统的一个视线方向的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a battery system provided by the present application in one line of sight direction.
图2是本申请提供的一种电池系统的另一个视线方向的整体结构示意图。Figure 2 is a schematic diagram of the overall structure of a battery system provided by this application from another viewing direction.
图3是本申请提供的一种电池系统的又一个视线方向的整体结构示意图。Figure 3 is a schematic diagram of the overall structure of a battery system provided by this application from another viewing direction.
图4是本申请提供的一种电池系统中的连接线组与电芯模块配合的结构示意图之一。Figure 4 is one of the structural schematic diagrams of the cooperation between the connecting wire group and the battery module in a battery system provided by this application.
图5是本申请提供的一种电池系统中的连接线组与电芯模块配合的结构示意图之二。Figure 5 is the second structural schematic diagram of the cooperation between the connecting wire group and the battery module in a battery system provided by this application.
图6是本申请提供的一种电池系统中的连接线组的结构示意图。Figure 6 is a schematic structural diagram of a connecting wire group in a battery system provided by this application.
图7是本申请提供的一种电池系统中的电流方向的结构示意图(图中箭 头表示电流方向)。Figure 7 is a schematic structural diagram of the current direction in a battery system provided by the present application (the arrow in the figure The head indicates the direction of current flow).
图8是本申请提供的一种电池系统中的顶部箱体的结构示意图。Figure 8 is a schematic structural diagram of a top box in a battery system provided by this application.
图9是本申请提供的一种电池系统中的顶部箱体的结构示意图。Figure 9 is a schematic structural diagram of a top box in a battery system provided by this application.
图10是本申请提供的一种电池系统的中顶部箱体的结构示意图。Figure 10 is a schematic structural diagram of the middle top box of a battery system provided by this application.
附图标记:1、顶部箱体;2、中间箱体;3、底部箱体;4、高压盒;5、第一开关;6、第二开关;7、电芯模块;8、底部快插接头;9、顶部快插接头;10、第一线组;11、第二线组;12、总正连接线;13、总负连接线;14、开关阳极连接线;15、开关阴极连接线;16、串接线;17、并联线组;18、第一安装盒;19、第二安装盒;20、第一穿线孔;21、第二穿线孔;22、固定孔;以及23、固定筋条。Reference signs: 1. Top box; 2. Middle box; 3. Bottom box; 4. High voltage box; 5. First switch; 6. Second switch; 7. Battery module; 8. Bottom quick plug Connector; 9. Top quick-plug connector; 10. First line set; 11. Second line set; 12. Total positive connection line; 13. Total negative connection line; 14. Switch anode connection line; 15. Switch cathode connection line; 16. Series wiring; 17. Parallel wiring set; 18. First installation box; 19. Second installation box; 20. First threading hole; 21. Second threading hole; 22. Fixing hole; and 23. Fixing ribs .
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例用于说明本申请,但不能用来限制本申请的范围。The embodiments of the present application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application but cannot be used to limit the scope of the present application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "back", "left" and "right" The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this document. The application embodiments and simplified descriptions do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the embodiments of the application. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Or integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood in specific situations.
在本申请实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。 In the embodiments of this application, unless otherwise expressly provided and limited, the first feature "on" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in intermediate contact. Indirect media contact. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "an example," "specific examples," or "some examples" or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the embodiments of this application. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.
将电池系统设置为可以进行组装的形式,根据实际的作业需求组装所需数量的电池系统十分必要,如何实现电池系统之间电路的快速连接是一项重大难题,电池系统的电路结构通常无法实现与其他电池系统的快速连接。It is very necessary to set the battery system in a form that can be assembled. It is necessary to assemble the required number of battery systems according to actual work requirements. How to quickly connect the circuits between battery systems is a major problem. The circuit structure of the battery system is usually impossible to achieve. Quick connection to other battery systems.
下面结合图1至图10描述本申请实施例的电池系统,本申请实施例的电池系统可以单独使用在例如重卡、搅拌车、自卸车等电动作业机械上,也可以根据作业半径的需要,将两个以上的电池系统进行组合后,应用到电动作业机械上。The battery system of the embodiment of the present application will be described below with reference to Figures 1 to 10. The battery system of the embodiment of the present application can be used alone on electric working machinery such as heavy trucks, mixer trucks, dump trucks, etc., or it can also be used according to the needs of the working radius. After combining two or more battery systems, they are applied to electric working machinery.
本申请实施例的电池系统包括至少一层箱体以及设置于箱体的底部快插接头8、顶部快插接头9、高压盒4、手动维修开关和连接线组。箱体内设置有电芯模组7,电芯模组7通过例如卡接、螺栓连接或粘接等方式固定在箱体内。手动维修开关包括第一开关5和第二开关6,第一开关5和第二开关6均能够起到电源开闭和短路保护的作用。The battery system in the embodiment of the present application includes at least one layer of boxes, and a bottom quick-plug connector 8, a top quick-plug connector 9, a high-voltage box 4, a manual maintenance switch and a connecting wire set provided in the box. A battery module 7 is provided in the box, and the battery module 7 is fixed in the box by, for example, clamping, bolting or bonding. The manual maintenance switch includes a first switch 5 and a second switch 6. Both the first switch 5 and the second switch 6 can function as power switch and short circuit protection.
本申请实施例的连接线组用于实现高压盒4与底部快插接头8的正负极、顶部快插接头9的正负极和电芯模组7的正负极的电性连接;以及第一开关5和第二开关6与电芯模组7的串接。The connecting wire set in the embodiment of the present application is used to realize the electrical connection between the high-voltage box 4 and the positive and negative poles of the bottom quick-plug connector 8, the positive and negative poles of the top quick-plug connector 9, and the positive and negative poles of the battery module 7; and The first switch 5 and the second switch 6 are connected in series with the battery module 7 .
需要说明的是,本申请实施例中的顶部快插接头9为实现电池系统之间电路连接的公端,底部快插接头8为实现电池系统之间电路连接的母端,当两个电池系统进行连接时,位于下方的电池系统的顶部快插接头9可以插入位于上方的电池系统的底部快插接头8中。It should be noted that the top quick-plug connector 9 in the embodiment of the present application is a male end for realizing circuit connection between battery systems, and the bottom quick-plug connector 8 is a female end for realizing circuit connection between battery systems. When two battery systems When making the connection, the top quick-connect connector 9 of the battery system located below can be inserted into the bottom quick-connect connector 8 of the battery system located above.
根据本申请实施例的电池系统,电芯模组7包括两个及以上的电芯模块,连接线组还用于实现各电芯模块的依次串接。According to the battery system of the embodiment of the present application, the battery module 7 includes two or more battery modules, and the connecting wire group is also used to realize the serial connection of each battery module.
可选地,电芯模块的长度方向平行于箱体的宽度方向,同一个箱体中的各电芯模块沿箱体的长度方向排布。本实施例中的顶部快插接头9和底部快插接头8的布置位置位于箱体长度方向上的中部,与顶部快插接头9或底部快插接头8在同一个箱体中的各电芯模块可以沿箱体的长度方向,在顶部快插插头9和底部快插接头8的两侧对称布置。 Optionally, the length direction of the battery module is parallel to the width direction of the box, and each battery module in the same box is arranged along the length direction of the box. In this embodiment, the top quick-plug connector 9 and the bottom quick-plug connector 8 are arranged in the middle of the length direction of the box, and each battery core in the same box as the top quick-plug connector 9 or the bottom quick-plug connector 8 The modules can be symmetrically arranged on both sides of the top quick-plug plug 9 and the bottom quick-plug connector 8 along the length direction of the box.
在本申请一些实施例中,箱体包括顶部箱体1、中间箱体2和底部箱体3,顶部箱体1、中间箱体2和底部箱体3沿竖直方向依次堆叠设置。这里需要说明的是,顶部箱体1和底部箱体3各设置有一个,中间箱体2则可以根据需要设置一个或两个以上。另外,由于顶部箱体1、中间箱体2和底部箱体3堆叠设置,因此中间箱体2和底部箱体3可以不设置顶板,采用上侧开口的形式。In some embodiments of the present application, the box includes a top box 1, a middle box 2, and a bottom box 3. The top box 1, the middle box 2, and the bottom box 3 are stacked in sequence in the vertical direction. It should be noted here that there is one top box 1 and one bottom box 3 each, and one or more middle boxes 2 can be provided as needed. In addition, since the top box 1 , the middle box 2 and the bottom box 3 are stacked, the middle box 2 and the bottom box 3 do not need to be provided with a top plate and adopt the form of openings on the upper side.
顶部快插接头9设置在顶部箱体1的顶板上,底部快插接头8设置在底部箱体3的底板上,高压盒4和手动维修开关设置在中间箱体2的侧壁上。可以理解的是,由于顶部快插接头9需要插接到其他电池系统的接头上,因此顶部快插接头9凸出顶部箱体1的顶板,而高压盒4、手动维修开关和底部快插接头8则需要安装在箱体内部,避免其凸出箱体的外壁影响电池系统的安装布置。The top quick-plug connector 9 is arranged on the top plate of the top box 1 , the bottom quick-plug connector 8 is arranged on the bottom plate of the bottom box 3 , and the high-voltage box 4 and manual maintenance switch are arranged on the side wall of the middle box 2 . It can be understood that since the top quick-plug connector 9 needs to be plugged into the connectors of other battery systems, the top quick-plug connector 9 protrudes from the top plate of the top box 1, and the high-voltage box 4, manual maintenance switch and bottom quick-plug connector 8 needs to be installed inside the box to prevent it from protruding from the outer wall of the box and affecting the installation layout of the battery system.
可选地,中间箱体2的侧壁上设置有第一安装盒18和第二安装盒19,第一安装盒18和第二安装盒19位于中间箱体2的内部,并在中间箱体2的侧壁上设置操作窗口,操作窗口的位置设置有可拆卸的门板,高压盒4设置在第一安装盒18内,手动维修开关设置在第二安装盒19内。Optionally, a first installation box 18 and a second installation box 19 are provided on the side wall of the middle box 2. The first installation box 18 and the second installation box 19 are located inside the middle box 2, and in the middle box. An operation window is provided on the side wall of 2, and a removable door panel is provided at the position of the operation window. The high-voltage box 4 is provided in the first installation box 18, and the manual maintenance switch is provided in the second installation box 19.
可选地,高压盒4和手动维修开关设置在中间箱体2的端部,使箱体的布局更合理,内部形成更大的安装空间。Optionally, the high-voltage box 4 and the manual maintenance switch are arranged at the end of the middle box 2, making the layout of the box more reasonable and forming a larger installation space inside.
本申请实施例中的连接线组中的至少部分连接线采用铜排结构,易于布置,能够占用更小的空间。下面对本申请实施例中的连接线组进行详细介绍。At least some of the connecting lines in the connecting line set in the embodiment of the present application adopt a copper bar structure, which is easy to arrange and can occupy less space. The connection line group in the embodiment of the present application will be introduced in detail below.
在本申请一些实施例中,连接线组包括第一线组10,第一线组10分为阴极和阳极两条线路,第一线组10的一端连接高压盒4,另一端经过中间箱体2中的电芯模组7的上侧,并由中间箱体2的中部连接至顶部快插接头9的正负极,实现高压盒4与顶部快插接头9的电性连接。需要说明的是,顶部快插接头9的正负极连接线延伸至顶部箱体1的底板中部,并在顶部箱体1的底板中部设置贯穿顶部箱体1的底板的接头,第一线组10可以直接在中间箱体2的上侧中部位置连接该接头。本实施例中,由于顶部快插接头9至顶部箱体1的底板的连接线不会与电芯模组7的安装产生干涉,可以采用普通的线缆结构,而第一线组10由于需要经过电芯模组7的侧壁和顶壁,因此优选为铜排结构。In some embodiments of the present application, the connecting wire group includes a first wire group 10. The first wire group 10 is divided into two lines: cathode and anode. One end of the first wire group 10 is connected to the high-voltage box 4, and the other end passes through the intermediate box. The upper side of the battery module 7 in 2 is connected from the middle part of the middle box 2 to the positive and negative poles of the top quick-plug connector 9 to realize the electrical connection between the high-voltage box 4 and the top quick-plug connector 9 . It should be noted that the positive and negative connecting wires of the top quick-plug connector 9 extend to the middle of the bottom plate of the top box 1, and a connector is provided in the middle of the bottom plate of the top box 1 that penetrates the bottom plate of the top box 1. The first wire group 10. The connector can be directly connected to the upper middle position of the middle box 2. In this embodiment, since the connection line from the top quick-plug connector 9 to the bottom plate of the top box 1 will not interfere with the installation of the battery module 7, an ordinary cable structure can be used, and the first wire group 10 needs It passes through the side wall and top wall of the battery module 7, so it is preferably a copper bar structure.
进一步地,连接线组还包括第二线组11,第二线组11分为阴极和阳极两条线路,中间箱体2的底板上设置有第一穿线孔20,第一穿线孔20位于中间箱体2的底板临近高压盒4的位置,第二线组11的一端连接高压盒4,另一端穿过第一穿线孔20后,经由底部箱体3中的电芯模组7的下侧延伸 至底部箱体3的中部,并与底部快插接头8的正负极连接。需要说明的是,由于底部快插接头8的接线端位于底部箱体3内,因此第二线组11可以延伸至底部箱体3内腔的中部后,直接与底部快插接头8连接。出于与第一线组10相同的考虑,为避免第二线组11影响电芯模组7的安装,并且为了减小占用的空间,第二线组11优选为铜排结构。Further, the connection line group also includes a second line group 11. The second line group 11 is divided into two lines, cathode and anode. A first threading hole 20 is provided on the bottom plate of the middle box 2. The first threading hole 20 is located in the middle box. The bottom plate of 2 is close to the high-voltage box 4. One end of the second wire group 11 is connected to the high-voltage box 4, and the other end passes through the first threading hole 20 and extends through the lower side of the battery module 7 in the bottom box 3 to the middle of the bottom box 3, and connected to the positive and negative poles of the bottom quick-plug connector 8. It should be noted that since the terminal of the bottom quick-plug connector 8 is located in the bottom box 3 , the second wire set 11 can be extended to the middle of the inner cavity of the bottom box 3 and directly connected to the bottom quick-plug connector 8 . For the same considerations as the first wire group 10 , to avoid the second wire group 11 from affecting the installation of the battery module 7 , and to reduce the occupied space, the second wire group 11 is preferably a copper bar structure.
可选地,在第二线组11中,至少在位于底部箱体3的电芯模组7下侧的区段设置有绝缘板,绝缘板设置在第二线组11的上下两侧,绝缘板可以为PC板,能够对第二线组11起到保护作用。Optionally, in the second wire group 11, an insulating plate is provided at least in the section located on the lower side of the battery core module 7 of the bottom box 3. The insulating plate is provided on the upper and lower sides of the second wire group 11. The insulating plate can be It is a PC board and can protect the second wire group 11.
根据本申请实施例的电池系统,连接线组还包括总正连接线12、总负连接线13、开关阳极连接线14、开关阴极连接线15和多段串接线16。According to the battery system of the embodiment of the present application, the connection line group also includes a total positive connection line 12, a total negative connection line 13, a switch anode connection line 14, a switch cathode connection line 15 and a multi-section series connection line 16.
高压盒4通过总正连接线12连接中间箱体2中的电芯模组7的正极,并通过穿过第一穿线孔20的总负连接线13连接底部箱体3中的电芯模组7的负极。中间箱体2的底板上靠近第一开关5的位置设置有第二穿线孔21,开关阳极连接线14穿过第二穿线孔21,第一开关5通过开关阳极连接线14和开关阴极连接线15串接在底部箱体3中的电芯模组7和中间箱体2中的电芯模组7之间。第二开关6串接在总正连接线12与高压盒4之间。电芯模组7中的各电芯模块之间以及中间箱体2中的电芯模组7与顶部箱体1中的电芯模组7之间分别通过串接线16串接。The high-voltage box 4 is connected to the positive electrode of the battery core module 7 in the middle box 2 through the total positive connection line 12, and is connected to the battery core module 7 in the bottom box 3 through the total negative connection line 13 passing through the first wiring hole 20. 7 negative pole. The bottom plate of the middle box 2 is provided with a second threading hole 21 close to the first switch 5. The switch anode connecting wire 14 passes through the second threading hole 21. The first switch 5 passes through the switch anode connecting wire 14 and the switch cathode connecting wire. 15 is connected in series between the battery core module 7 in the bottom box 3 and the battery core module 7 in the middle box 2. The second switch 6 is connected in series between the main positive connection line 12 and the high-voltage box 4 . The battery modules in the battery module 7 and the battery module 7 in the middle box 2 and the battery module 7 in the top box 1 are connected in series through series wires 16 respectively.
为助于理解,下面对电池系统中高压盒4、电芯模组7、第一开关5和第二开关6的具体连接形式进行详细描述,以下描述中以箱体(包括顶部箱体1、中间箱体2和底部箱体3)中部为分界线,将箱体靠近高压盒4的一半设为箱体的左侧,相应的,将远离高压盒4的一半设为箱体的右侧。To facilitate understanding, the specific connection forms of the high-voltage box 4, the cell module 7, the first switch 5 and the second switch 6 in the battery system are described in detail below. In the following description, the box (including the top box 1 , the middle part of the middle box 2 and the bottom box 3) is the dividing line. The half of the box close to the high-voltage box 4 is set to the left side of the box. Correspondingly, the half far away from the high-voltage box 4 is set to the right side of the box. .
第一开关5位于中间箱体2的右端,第二开关6位于中间箱体2的左端。底部箱体3中的各电芯模块通过多段串接线16由左至右依次串接,底部箱体3中位于最左端的电芯模块通过总负连接线13连接至高压盒4,位于最右端的电芯模块通过开关阳极连接线14连接至第一开关5,第一开关5通过开关阴极连接线15连接至位于中间箱体2最右端的电芯模块。The first switch 5 is located at the right end of the middle box 2 , and the second switch 6 is located at the left end of the middle box 2 . Each battery cell module in the bottom box 3 is connected in series from left to right through multi-section series wires 16. The battery module at the far left in the bottom box 3 is connected to the high-voltage box 4 through the total negative connecting wire 13 and is located at the rightmost end. The battery module is connected to the first switch 5 through the switch anode connection line 14, and the first switch 5 is connected to the battery module located at the rightmost end of the middle box 2 through the switch cathode connection line 15.
位于中间箱体2右侧的各电芯模块通过多段串接线16由右至左依次串接。Each battery module located on the right side of the middle box 2 is connected in series from right to left through multi-section series wires 16 .
位于顶部箱体1右侧且靠近顶部快插接头9的电芯模块通过一段串接线16连接至中间箱体2中位于右侧且靠近顶部快插接头9的电芯模块,且位于顶部箱体1右侧的各电芯模块通过多段串接线16由左至右依次串联;位于顶部箱体1最右端的电芯模块通过一段串接线16连接至位于顶部箱体1最左端的电芯模块,顶部箱体1内左侧的各电芯模块通过多段串接线16由 左至右依次串联。顶部箱体1内位于左侧且靠近顶部快插接头9的电芯模块通过一段串接线16串接至中间箱体2中位于左侧且靠近顶部快插接头9的电芯模块。中间箱体2中位于左侧的各电芯模块通过多段串接线16由右至左依次串联。高压盒4通过第二开关6连接总正连接线12的一端,总正连接线12的另一端连接至中间箱体2中最左侧的电芯模块。The battery module located on the right side of the top box 1 and close to the top quick-plug connector 9 is connected to the battery module located on the right side and close to the top quick-plug connector 9 in the middle box 2 through a series wire 16 and is located in the top box The battery modules on the right side of 1 are connected in series from left to right through multiple series wires 16; the battery module located at the rightmost end of the top box 1 is connected to the battery module located at the leftmost end of the top box 1 through a series wire 16. Each cell module on the left side of the top box 1 is connected through multi-segment series wiring 16 Connect in series from left to right. The battery module located on the left side and close to the top quick-plug connector 9 in the top box 1 is connected in series to the battery module located on the left side and close to the top quick-plug connector 9 in the middle box 2 through a section of series wire 16 . Each cell module located on the left side of the middle box 2 is connected in series from right to left through multi-section series wires 16 . The high-voltage box 4 is connected to one end of the main positive connection line 12 through the second switch 6 , and the other end of the main positive connection line 12 is connected to the leftmost cell module in the middle box 2 .
通过上述描述可知,本申请实施例中,通过合理的线路布置方式实现了高压盒4、第一开关5、第二开关6和电芯模组7中的各电芯模块的连接,结构紧凑,且能够使电池系统具有更高的安全性。It can be seen from the above description that in the embodiment of the present application, the connection of the high-voltage box 4, the first switch 5, the second switch 6 and the battery module 7 is realized through reasonable circuit layout, and the structure is compact. And it can make the battery system have higher safety.
根据本申请实施例的电池系统,连接线组还包括并联线组17,底部快插接头8和顶部快插接头9分别设置有两个,两个底部快插接头8之间以及两个顶部快插接头9之间通过并联线组17并联。具体地,并联线组17包括四段连接线,分别实现两个底部快插接头8的正极之间、负极之间的连接以及两个顶部快插接头9的正极之间、负极之间的连接。According to the battery system of the embodiment of the present application, the connecting wire group also includes a parallel wire group 17. There are two bottom quick-plug connectors 8 and two top quick-plug connectors 9 respectively. Between the two bottom quick-plug connectors 8 and the two top quick-plug connectors The plug connectors 9 are connected in parallel via a parallel line set 17 . Specifically, the parallel wire set 17 includes four sections of connecting wires, respectively realizing the connection between the positive poles and the negative poles of the two bottom quick-plug connectors 8 and the connection between the positive poles and the negative poles of the two top quick-plug connectors 9 .
在本申请一些实施例中,顶部箱体1、中间箱体2和底部箱体3的内侧壁和底板上分别设置有固定孔22和固定筋条23,以用于实现连接线组的固定,进一步增加电池系统结构稳定性和使用安全性。In some embodiments of the present application, fixing holes 22 and fixing ribs 23 are respectively provided on the inner walls and bottom plates of the top box 1, the middle box 2 and the bottom box 3 for fixing the connecting wire group. Further increase the structural stability and use safety of the battery system.
本申请实施例还提供一种电动作业机械,包括至少一个上述的电池系统。本申请实施例的电动作业机械可以为例如重卡、搅拌车、自卸车等,此处不做具体限定。An embodiment of the present application also provides an electric working machine, including at least one of the above-mentioned battery systems. The electric working machine in the embodiment of the present application can be, for example, a heavy truck, a mixer truck, a dump truck, etc., and is not specifically limited here.
本申请实施例的电池系统及电动作业机械,能够实现电池系统之间电路的快速连接,并且具有布局合理、结构稳定、使用安全等优点。The battery system and electric working machinery of the embodiment of the present application can realize quick connection of circuits between battery systems, and have the advantages of reasonable layout, stable structure, and safe use.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions in the embodiments of the present application.

Claims (20)

  1. 一种电池系统,其特征在于,包括:至少一层箱体以及设置于所述箱体的底部快插接头、顶部快插接头、高压盒、手动维修开关和连接线组,所述箱体内设置有电芯模组,所述手动维修开关包括第一开关和第二开关;A battery system, characterized in that it includes: at least one layer of boxes and a bottom quick-plug connector, a top quick-plug connector, a high-voltage box, a manual maintenance switch and a connecting wire set provided in the box. There is a battery module, and the manual maintenance switch includes a first switch and a second switch;
    所述连接线组用于实现如下连接功能:所述高压盒与所述底部快插接头的正负极、所述顶部快插接头的正负极和所述电芯模组的正负极的电性连接;和/或所述第一开关和所述第二开关与所述电芯模组的串接。The connecting wire set is used to realize the following connection functions: the positive and negative poles of the high-voltage box and the bottom quick-plug connector, the positive and negative poles of the top quick-plug connector, and the positive and negative poles of the battery module. Electrical connection; and/or series connection between the first switch, the second switch and the battery module.
  2. 根据权利要求1所述的电池系统,其特征在于,所述电芯模组包括两个及以上的电芯模块,所述连接线组还用于实现各所述电芯模块的依次串接。The battery system according to claim 1, wherein the battery cell module includes two or more battery cell modules, and the connecting wire group is also used to realize the serial connection of each of the battery cell modules.
  3. 根据权利要求2所述的电池系统,其特征在于,所述电芯模块的长度方向平行于所述箱体的宽度方向,同一个箱体中的各所述电芯模块沿所述箱体的长度方向排布。The battery system according to claim 2, wherein the length direction of the battery module is parallel to the width direction of the box, and each battery module in the same box is along the length direction of the box. Arranged lengthwise.
  4. 根据权利要求2或3所述的电池系统,其特征在于,所述顶部快插接头位于所述箱体的长度方向上的中部;与所述顶部快插接头在同一个箱体中的各所述电芯模块沿所述箱体的长度方向,在所述顶部快插插头的两侧对称布置。The battery system according to claim 2 or 3, characterized in that the top quick-plug connector is located in the middle of the length direction of the box; and the top quick-plug connector is located in the same box as the top quick-plug connector. The battery core modules are symmetrically arranged on both sides of the top quick-plug plug along the length direction of the box.
  5. 根据权利要求2至4中任一项所述的电池系统,其特征在于,所述底部快插接头位于所述箱体的长度方向上的中部,与所述底部快插接头在同一个箱体中的各所述电芯模块沿所述箱体的长度方向,在所述底部快插接头的两侧对称布置。The battery system according to any one of claims 2 to 4, characterized in that the bottom quick-plug connector is located in the middle of the length direction of the box, and is in the same box as the bottom quick-plug connector. Each of the battery modules in the battery module is symmetrically arranged on both sides of the bottom quick-plug connector along the length direction of the box.
  6. 根据权利要求1至5中任一项所述的电池系统,其特征在于,所述箱体包括顶部箱体、中间箱体和底部箱体,所述顶部箱体、所述中间箱体和所述底部箱体沿竖直方向依次堆叠设置,所述顶部快插接头设置在所述顶部箱体的顶板上,所述底部快插接头设置在所述底部箱体的底板上,所述高压盒和所述手动维修开关设置在所述中间箱体的侧壁上。The battery system according to any one of claims 1 to 5, wherein the box includes a top box, a middle box and a bottom box, and the top box, the middle box and the bottom box The bottom boxes are stacked in sequence along the vertical direction, the top quick-plug connector is arranged on the top plate of the top box, the bottom quick-plug connector is arranged on the bottom plate of the bottom box, and the high-voltage box and the manual maintenance switch is arranged on the side wall of the intermediate box.
  7. 根据权利要求6所述的电池系统,其特征在于,所述中间箱体的侧壁上设置有第一安装盒和第二安装盒,所述第一安装盒和所述第二安装盒位于所述中间箱体的内部,所述高压盒设置在所述第一安装盒内,所述手动维修开关设置在第二安装盒内。The battery system according to claim 6, wherein a first installation box and a second installation box are provided on the side wall of the middle box, and the first installation box and the second installation box are located at Inside the intermediate box, the high-voltage box is arranged in the first installation box, and the manual maintenance switch is arranged in the second installation box.
  8. 根据权利要求6或7所述的电池系统,其特征在于,在所述中间箱体的侧壁上设置有操作窗口,在所述操作窗口处设置有可拆卸的门板。The battery system according to claim 6 or 7, characterized in that an operation window is provided on the side wall of the intermediate box, and a detachable door panel is provided at the operation window.
  9. 根据权利要求6至8中任一项所述的电池系统,其特征在于,所述 顶部箱体、所述中间箱体和所述底部箱体的内侧壁和底板上分别设置有固定孔和固定筋条。The battery system according to any one of claims 6 to 8, characterized in that: Fixing holes and fixing ribs are respectively provided on the inner side walls and bottom plates of the top box, the middle box and the bottom box.
  10. 根据权利要求6至9中任一项所述的电池系统,其特征在于,所述连接线组包括第一线组,所述第一线组的一端连接所述高压盒,所述第一线组的另一端经过所述中间箱体中的所述电芯模组的上侧,并由所述中间箱体的中部连接至所述顶部快插接头的正负极。The battery system according to any one of claims 6 to 9, wherein the connecting wire group includes a first wire group, one end of the first wire group is connected to the high-voltage box, and the first wire group The other end of the group passes through the upper side of the battery core module in the middle box and is connected to the positive and negative poles of the top quick-plug connector from the middle part of the middle box.
  11. 根据权利要求6至10中任一项所述的电池系统,其特征在于,所述连接线组包括第二线组,所述中间箱体的底板上设置有第一穿线孔,所述第二线组的一端连接所述高压盒,所述第二线组的另一端穿过所述第一穿线孔后,经由所述底部箱体中的所述电芯模组的下侧延伸至所述底部箱体的中部,并与所述底部快插接头的正负极连接。The battery system according to any one of claims 6 to 10, wherein the connecting wire group includes a second wire group, a first wire hole is provided on the bottom plate of the intermediate box, and the second wire group One end of the second wire group is connected to the high-voltage box. After the other end of the second wire group passes through the first wiring hole, it extends to the bottom box through the lower side of the battery core module in the bottom box. in the middle, and connect it to the positive and negative poles of the bottom quick-plug connector.
  12. 根据权利要求11所述的电池系统,其特征在于,在所述第二线组中,至少在位于所述底部箱体中的电芯模组下侧的区段设置有绝缘板,所述绝缘板设置在所述第二线组的上下两侧。The battery system according to claim 11, characterized in that, in the second wire group, an insulating plate is provided at least in a section located below the battery core module in the bottom box, and the insulating plate arranged on the upper and lower sides of the second wire group.
  13. 根据权利要求3至12中任一项所述的电池系统,其特征在于,所述连接线组包括总正连接线、总负连接线、开关阳极连接线、开关阴极连接线和多段串接线。The battery system according to any one of claims 3 to 12, wherein the connection line group includes a total positive connection line, a total negative connection line, a switch anode connection line, a switch cathode connection line and a multi-segment series line.
  14. 根据权利要求13所述的电池系统,其特征在于,所述高压盒通过所述总正连接线连接所述中间箱体中的所述电芯模组的正极,并通过所述总负连接线连接所述底部箱体中的所述电芯模组的负极。The battery system according to claim 13, wherein the high-voltage box is connected to the positive electrode of the battery core module in the intermediate box through the total positive connection line, and is connected to the positive electrode of the battery core module in the intermediate box through the total negative connection line. Connect the negative electrode of the battery module in the bottom box.
  15. 根据权利要求13或14所述的电池系统,其特征在于,所述第一开关通过所述开关阳极连接线和所述开关阴极连接线串接在所述底部箱体中的所述电芯模组和所述中间箱体中的所述电芯模组之间。The battery system according to claim 13 or 14, wherein the first switch is connected in series to the battery core module in the bottom box through the switch anode connection line and the switch cathode connection line. between the battery pack and the battery core module in the intermediate box.
  16. 根据权利要求13至15中任一项所述的电池系统,其特征在于,所述第二开关串接在所述总正连接线与所述高压盒之间。The battery system according to any one of claims 13 to 15, characterized in that the second switch is connected in series between the main positive connection line and the high-voltage box.
  17. 根据权利要求13至16中任一项所述的电池系统,其特征在于,所述电芯模组中的各所述电芯模块之间以及所述中间箱体中的所述电芯模组与所述顶部箱体中的所述电芯模组之间分别通过所述串接线串接。The battery system according to any one of claims 13 to 16, characterized in that: between each of the battery modules in the battery module and between the battery modules in the intermediate box They are connected in series with the battery core modules in the top box respectively through the series wires.
  18. 根据权利要求1至17中任一项所述的电池系统,其特征在于,所述连接线组包括并联线组;所述底部快插接头和所述顶部快插接头分别设置有两个,两个所述底部快插接头之间以及两个所述顶部快插接头之间通过所述并联线组并联。The battery system according to any one of claims 1 to 17, wherein the connecting wire group includes a parallel wire group; there are two bottom quick-plug connectors and two top quick-plug connectors, respectively. The two bottom quick-plug connectors and the two top quick-plug connectors are connected in parallel through the parallel wire set.
  19. 根据权利要求1至18中任一项所述的电池系统,其特征在于,所述连接线组中的至少部分连接线采用铜排结构。 The battery system according to any one of claims 1 to 18, characterized in that at least some of the connecting wires in the connecting wire group adopt a copper bar structure.
  20. 一种电动作业机械,其特征在于,包括至少一个如权利要求1至19中任一项所述的电池系统。 An electric working machine, characterized by comprising at least one battery system according to any one of claims 1 to 19.
PCT/CN2023/084436 2022-08-31 2023-03-28 Battery system and electric working machine WO2024045590A1 (en)

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CN218300111U (en) * 2022-08-31 2023-01-13 三一重工股份有限公司 Battery system and electric working machine

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CN210806350U (en) * 2019-09-27 2020-06-19 比亚迪股份有限公司 Power supply cabinet
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