WO2024041404A1 - Automobile trim comprising coating carrier and seamlessly integrated laser radar and manufacturing method - Google Patents

Automobile trim comprising coating carrier and seamlessly integrated laser radar and manufacturing method Download PDF

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Publication number
WO2024041404A1
WO2024041404A1 PCT/CN2023/112792 CN2023112792W WO2024041404A1 WO 2024041404 A1 WO2024041404 A1 WO 2024041404A1 CN 2023112792 W CN2023112792 W CN 2023112792W WO 2024041404 A1 WO2024041404 A1 WO 2024041404A1
Authority
WO
WIPO (PCT)
Prior art keywords
filter
coating carrier
mounting frame
laser radar
coating
Prior art date
Application number
PCT/CN2023/112792
Other languages
French (fr)
Chinese (zh)
Inventor
胡想明
马志国
皇甫乐晓
胡磊
毕愿杰
Original Assignee
宁波信泰机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁波信泰机械有限公司 filed Critical 宁波信泰机械有限公司
Publication of WO2024041404A1 publication Critical patent/WO2024041404A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/04External Ornamental or guard strips; Ornamental inscriptive devices thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R11/00Arrangements for holding or mounting articles, not otherwise provided for
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S17/00Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
    • G01S17/88Lidar systems specially adapted for specific applications
    • G01S17/93Lidar systems specially adapted for specific applications for anti-collision purposes
    • G01S17/931Lidar systems specially adapted for specific applications for anti-collision purposes of land vehicles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/48Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
    • G01S7/481Constructional features, e.g. arrangements of optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R11/00Arrangements for holding or mounting articles, not otherwise provided for
    • B60R2011/0001Arrangements for holding or mounting articles, not otherwise provided for characterised by position
    • B60R2011/004Arrangements for holding or mounting articles, not otherwise provided for characterised by position outside the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R11/00Arrangements for holding or mounting articles, not otherwise provided for
    • B60R2011/0042Arrangements for holding or mounting articles, not otherwise provided for characterised by mounting means
    • B60R2011/0049Arrangements for holding or mounting articles, not otherwise provided for characterised by mounting means for non integrated articles
    • B60R2011/0064Connection with the article
    • B60R2011/0066Connection with the article using screws, bolts, rivets or the like

Definitions

  • the present invention relates to the technical field of automobile parts, and in particular to an automobile decorative part with a coating carrier and seamlessly integrated laser radar and a manufacturing method.
  • Lidar is a commonly used component in automobiles for ranging, height measurement, and attitude measurement, so there may be a need to integrate lidar on automobile grilles, bumpers, headlights, rearview mirrors and other decorative parts.
  • the integration methods of lidar mainly include seam integration and seamless integration.
  • the patent “CN113352994A” discloses a vehicle lidar installation structure, including a lidar body, a cover plate and a driving part; the lidar body is fixed inside the vehicle cover; an opening is provided at a preset position of the vehicle cover; the cover The plate can be movably installed on the vehicle cover and is used to cover the above-mentioned opening; the cover has an open state and a closed state; the driving member is installed in the vehicle cover and is used to drive the cover to switch states; when the cover is in an open state
  • the inner surface of the cover can reflect the laser light from outside the vehicle cover to the lidar body. This is a seamed integration method. Although it is simple to manufacture and assemble, openings are provided on the vehicle cover. When used, there are gaps and surface differences between the lidar and the vehicle cover, and the integrity of the vehicle cover is poor, which affects The aesthetics of automotive trim.
  • the patent "CN114655126A” discloses an automobile decoration part that seamlessly integrates laser radar, which belongs to the technical field of automobile decoration parts and includes: the decoration part body; a filter plate that can pass the preset band laser and filter the light of other bands.
  • the inner side of the trim body is connected; a lidar is integrated into the inner side of the trim body.
  • the lidar is fixedly connected to the filter plate.
  • the lidar is provided with an opening.
  • the filter plate covers the lid. Open your mouth.
  • the structure of the filter plate is complex, and the mold for molding it and the mold for inserting and injecting the trim body are very complex.
  • the lidar is directly installed on the filter plate, and the filter plate cannot provide sufficient support strength, and When the trim body itself is made of light-filtering material, the manufacturing cost of this arrangement is high.
  • the technical problem to be solved by the present invention is to propose an automotive trim with a high pass rate and good adhesion stability and a manufacturing method with a coating carrier and seamlessly integrated lidar.
  • the technical solution adopted by the present invention to solve the technical problem is to propose an automotive trim with a coating carrier and seamlessly integrated lidar, including:
  • the connected light filter trim body, mounting frame and lidar The connected light filter trim body, mounting frame and lidar;
  • the main body of the filter decoration is disposed on the mounting frame and is fixedly connected to the mounting frame.
  • the main body of the filter decoration is located on the outside of the mounting frame, and the laser radar is located on the inner side of the mounting frame.
  • the filter ornament body has a radar window area facing the laser radar
  • the filter ornament body includes a main body and a coating carrier that is integrally arranged or fixedly connected to the main body, and the The coating carrier is located in the radar window area.
  • the coating carrier is provided with a hardening layer and an anti-reflection layer.
  • the body of the filter ornament is made of filter plastic, and the filter plastic can provide light in a preset band. It can transmit and filter light of other wavebands; the light of the preset waveband can pass through the coating carrier, the hardened layer and the anti-reflection layer.
  • the area of the coating carrier is greater than or equal to the area of the radar window area.
  • the coating carrier is made of transparent plastic or filter plastic.
  • the coating carrier is made of a heating material
  • the heating material is one of carbon nanotubes, carbon nanorods, nanosilver wires, metal heating wires or conductive heating ink.
  • carbon nanotubes and carbon nanorods can be formed on the coating carrier by deposition or coating
  • the conductive heating ink is formed on the coating carrier by printing
  • the metal heating wire is formed on the coating carrier by hot melting
  • the nano silver wire is formed by coating. on a coated carrier.
  • the light filter plastic can transmit light with a wavelength band of 905 ⁇ 20 nanometers and/or 1350 ⁇ 20 nanometers.
  • the filter plastic is filter PC or filter PMMA
  • the material of the coating carrier is transparent PC or transparent PMMA or filter PC or filter PMMA.
  • the hardened layer is used to enhance the hardness of the coating carrier, and the anti-reflection layer is used to increase the transmittance of light in the preset wavelength band;
  • the coating carrier and the main body are integrally insert-molded, or the coating carrier is fixed on the main body through optical glue. .
  • a heating layer is provided on the hardened layer, the heating layer is provided with a heating wire, and the heating layer is between the hardened layer and the anti-reflection layer.
  • the mounting frame is fixedly connected to the laser radar, and the mounting frame is provided with a transverse support plate, the transverse support plate is provided with a through hole, and the laser radar is supported on the transverse support plate.
  • the laser radar is provided with a threaded hole corresponding to the through hole, and the adjustable screw passes through the through hole and is threadedly connected in the threaded hole.
  • the technical solution adopted by the present invention to solve the technical problem is to also propose a method for manufacturing automobile trim parts with a coating carrier and seamlessly integrated lidar, which can be applied to the above-mentioned automobile trim parts with a coating carrier and seamlessly integrated lidar. , characterized in that the manufacturing method includes the steps:
  • the coating carrier and the main body are integrally insert-molded by injection molding, or the coating carrier is bonded and fixed on the main body through optical glue to form the filter ornament body;
  • the laser radar is fixedly installed on the mounting frame, and the filter decoration body is fixedly connected to the mounting frame.
  • the filter trim body and the laser radar are installed on the mounting frame
  • the filter trim body is sealed and installed on the mounting frame
  • the lidar is also sealed and installed on the mounting frame. Installed on the frame.
  • the present invention at least has the following beneficial effects:
  • a coating carrier is added to provide a carrier for various coatings. After the coating carrier is first covered with a hardened layer, the heating layer, anti-reflection layer and other layers are then coated on the hardened layer. , and finally, the coated coating carrier is integrated with the main body through insert injection molding, or is fixed on the main body through adhesive bonding to form the filter ornament body, which avoids the need to carry out small steps on the large-area filter ornament body.
  • Coating operations on a large area can effectively improve the qualification rate of automobile trim parts, because when coating a small area on a large area of filter trim body, it is easy to cause unreliable film adhesion, low qualification rate, high cost, and It is necessary to shield other areas on the filter body that are not to be coated. Coating on a small-sized coating carrier can effectively improve the molding quality and improve the pass rate. Moreover, when the coating carrier is not insert-molded or bonded, it is independent of the filter ornament body and is convenient for coating; the coating carrier can be It is made of light-filtering plastic or transparent plastic. There are no special requirements for it and the material is simple.
  • the body of the filter ornament itself is made of a filter plastic material with a light filtering effect, which can transmit light of the preset waveband and filter light of other wavebands.
  • the filter ornament there is no need for the filter ornament to be
  • An additional filter layer is provided on the body of the filter; and since the filter plastic material itself is generally opaque, it is impossible to see through the body of the filter from the outside the lidar and other electronic components on the inside of the body of the filter. It has the function of blocking itself. There is no need to install additional blocking coating, and no obvious boundaries can be seen. The overall consistency is good and the appearance is high.
  • Figure 1 is a schematic cross-sectional view of an automobile trim part according to Embodiment 1;
  • Figure 2 is a schematic cross-sectional view of the automobile trim part at another position in Embodiment 1;
  • FIG. 3 is a manufacturing flow chart of the filter ornament body according to Embodiment 1;
  • Figure 4 is a schematic cross-sectional view of the automobile trim part in Embodiment 2;
  • Figure 5 is a schematic cross-sectional view of another position of the automobile trim part in Embodiment 2;
  • Figure 6 is a manufacturing flow chart of the filter decoration body in Embodiment 2.
  • Figure 7 is a schematic cross-sectional view of an automobile trim part in Embodiment 3.
  • Figure 8 is a schematic diagram of the manufacturing process of automobile trim parts in Embodiment 4.
  • Figure 9 is a schematic diagram of the manufacturing process of adding heating material to the coating carrier
  • FIG. 10 is a schematic cross-sectional view of the assembled automobile trim in FIG. 9 .
  • Filter ornament body 10. Main body; 11. Coating carrier; 111. Heating material; 12. Hardened layer; 13. Anti-reflection layer; 14. Heating layer; 15. Radar window area; 16. Optical adhesive layer; H. Field of view boundary line;
  • connection can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited.
  • fixing can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited.
  • automobile decoration parts of the present invention can be used in, but are not limited to, automobile sunroofs, automobile grilles, automobile bumpers, automobile front and rear headlights, automobile fenders, automobile rearview mirrors, etc.
  • an automobile decoration part with a coating carrier 11 and a seamlessly integrated lidar 2 mainly includes: a mounting frame 3, a lidar 2 and a filter decoration body 1.
  • the filter ornament body 1 is disposed on the mounting frame 3 and is fixedly connected to the mounting frame 3.
  • a structural glue is provided between the mounting frame 3 and the filter ornament body 1, and the filter ornament is attached to the frame through the structural glue.
  • the main body 1 is bonded and fixed on the mounting frame 3 .
  • the filter decoration body 1 is located outside the mounting frame 3, and the lidar 2 is located inside the mounting frame 3; wherein, the filter decoration body 1 has a structure directly opposite the lidar 2.
  • the radar window area 15 is invisible when viewed from the outside of the filter trim body 1.
  • the main function of the radar window area 15 is to allow light of a preset band to pass through.
  • the lidar 2 plays its role, and the field of view boundary line H of the lidar 2 is within the radar window area 15, ensuring that the laser transmittance emitted by the lidar 2 is high and the loss of receiving the reflected laser is small.
  • the filter ornament body 1 includes a main body 10 and a coating carrier 11 that is integrally arranged or fixedly connected to the main body 10. This embodiment only introduces in detail the integral insert molding of the main body 10 and the coating carrier 11, and The coating carrier 11 is located at the radar window area 15.
  • the coating carrier 11 is provided with a hardening layer 12 and an antireflection layer 13.
  • the filter ornament body 1 is made of filter plastic.
  • the filter plastic It can transmit the light of the preset waveband and filter the light of other wavebands to prevent the light of other wavebands from interfering with the work of the lidar 2; the light of the preset waveband can pass through the coating carrier 11 and the Hardened layer 12 and the anti-reflection layer 13.
  • the filter plastic can transmit light of the preset band, which means that the light transmittance of the filter plastic at the preset value of the wave band must reach above the preset percentage to ensure that it can transmit most of the light.
  • the filter plastic is required to also filter light in other bands, which means that for light whose band is not within the preset value, it can transmit less than the specified percentage. For example, for light whose band is not within the preset value, the filter The amount of light plastic allows to pass through is less than 5%. Considering the actual situation, it is difficult for light filter plastic to intercept 100% of light in other bands.
  • the filter plastic is filter PC or filter PMMA.
  • filter PC and filter PMMA have a filtering effect, which is equivalent to the function of a filter layer, which can provide light in a preset band. Pass through and filter light in other bands.
  • the preset band of light can be, but is not limited to, light with a band of 905 ⁇ 20 nanometers or 1350 ⁇ 20 nanometers.
  • the light with a band of 905 ⁇ 20 nanometers or 1350 ⁇ 20 nanometers is sequentially emitted from From the inside to the outside, it passes through the anti-reflection layer 13, the hardened layer 12, the coating carrier 11 and the main body 10, and propagates outward.
  • the laser radar 2 When it reaches the target object, the light is reflected back and passes through the main body 10, the coating carrier 11 and the hardened layer in sequence from the outside to the inside. 12 and anti-reflection layer 13, the laser radar 2 receives the reflected light and obtains the information of the target object.
  • the area of the coating carrier 11 is greater than or equal to the area of the radar window area 15, and the loss of light is small.
  • the material of the coating carrier 11 is transparent PC or transparent PMMA or filter PC or filter PMMA.
  • the coating carrier 11 is no longer required to have a light filtering effect.
  • the coating carrier 11 can be made of filter plastic or Made of transparent plastic, there are no special requirements for it and the material is simple.
  • the filter ornament body 1 itself is made of a filter plastic material with a light filtering effect, it can transmit light of the preset waveband and filter light of other wavebands, so there is no need for An additional filter layer is provided on the main body 1 of the filter decoration; and since the filter plastic material itself is generally opaque, electronic components such as lidar 2 and other electronic components inside the main body 1 of the filter decoration cannot be seen through the filter decoration from the outside. , the filter ornament body 1 itself has a blocking effect, no additional blocking coating is needed, and no obvious boundaries can be seen, the overall consistency is good, and the appearance is high.
  • the hardened layer 12 on the coating carrier 11 is used to enhance the hardness of the coating carrier 11. If the anti-reflection layer 13 is directly plated on the coating carrier 11, due to the general coating carrier 11 The hardness of the material is not enough to ensure the stability of the anti-reflection layer 13. However, if a hardened layer 12 is added to the coating carrier 11, the hardness of the coating carrier 11 can be increased to ensure good adhesion stability when the anti-reflection layer 13 is coated. , and it can meet the weather resistance requirements. Therefore, after the anti-reflection layer 13 is plated on the hardened layer 12, the hardened layer can also be used to enhance the weather resistance, cracking resistance and other properties of the anti-reflective layer 13.
  • the hardened layer 12 may be, but is not limited to, HC, and the specific process may be spray coating or dip coating of the hardened layer 12.
  • a layer of anti-reflection layer 13 can be plated on it to improve the transmittance of light in the target band.
  • the anti-reflection layer 13 can use vacuum coating technology.
  • the anti-reflection layer 13 is used to increase the transmittance of light in the preset wavelength band.
  • the coating carrier 11 and the main body 10 are integrally insert-molded.
  • the fixation between the coating carrier 11 and the main body 10 is reliable and will not cause looseness.
  • the coating carrier 11 in the example is a small-sized plate structure without redundant complex structures. It is also very simple to set up corresponding positioning and fixing structures on the mold used to form the body, thus avoiding complicating the structure of the mold used to form the body.
  • this embodiment adds a coating carrier 11 to provide a carrier for various coatings.
  • the coating carrier 11 is covered with the hardened layer 12, and then the hardened layer 12 is covered.
  • the heating layer 14, anti-reflection layer 13 and other layers are coated, and finally the coated coated carrier 11 is integrated with the main body 10 through insert injection molding, or is fixed to the main body 10 through adhesive bonding to form a filter decoration.
  • the component body 1 avoids the small-area coating operation on the large-area filter trim body 1, and can effectively improve the qualification rate of automobile trim parts, because the small-area coating operation is performed on the large-area filter trim body 1. When coating, it is easy to cause unreliable film adhesion, low yield, and high cost.
  • Coating on a small-sized coating carrier 11 can effectively improve the molding quality and improve the pass rate. Moreover, when the coating carrier 11 is not insert-molded or bonded, it is independent of the filter trim body 1 and is easy to coat.
  • this embodiment adds a coating carrier 11 to provide a carrier for various coatings.
  • the coating carrier 11 The material includes a heating material 111, and the heating material 111 is one of carbon nanotubes, carbon nanorods, nanosilver wires, metal heating wires or conductive heating ink.
  • carbon nanotubes and carbon nanorods can be formed on the coating carrier 11 by deposition or coating.
  • the conductive heating ink is printed on the coating carrier 11.
  • the metal heating wire is formed on the coating carrier 11 by hot melting.
  • the nano silver wire is The coating is formed on the coating carrier 11, and the heating material 111 can be formed on the front or back of the coating carrier 11, so that the coating carrier 11 itself can be heated, and the heating layer can be omitted. After the coating carrier 11 is covered with the hardened layer 12 , and then add coatings of each layer such as the anti-reflection layer 13 to the hardened layer.
  • the coating carrier 11 containing the heating material 111 is integrated with the main body 10 through insert injection molding, or is fixed to the main body 10 through adhesive bonding to form
  • the filter trim body 1 avoids the small-area coating operation on the large-area filter trim body 1, and can effectively improve the qualification rate of automobile trims, because on the large-area filter trim body 1
  • it is easy to cause unreliable film adhesion, low yield, and high cost. It is also necessary to shield other areas on the filter ornament body 1 that are not to be coated. Coating on a small-sized coating carrier 11 can effectively improve the molding quality and improve the pass rate.
  • the coating carrier 11 is not insert-molded or bonded, it is independent of the filter trim body 1 and is easy to coat.
  • the lidar 2 is fixedly connected to the mounting frame 3, and there is no direct connection relationship between the lidar 2 and the filter trim body 1. Instead, the structures for fixing the lidar 2 are arranged in conjunction with the filter.
  • the trim body 1 is installed separately on the mounting frame 3 .
  • the mounting frame 3 is provided with a transverse support plate 30, the transverse support plate 30 is provided with a through hole 301, the laser radar 2 is supported on the transverse support plate 30, and the laser radar 2 is provided with a threaded hole 20 corresponding to the through hole 301, and an adjustable screw 21 passes through the through hole 301 and is threadedly connected in the threaded hole 20.
  • the adjustable screw 21 can absorb the laser radar 2 and the lateral support.
  • the Z-direction installation error of the plate 30 is called the adjustable screw 21.
  • the upper and lower ends of the lidar 2 are also fixedly connected to the installation frame 3 through fixing screws.
  • the heavier lidar 2 is supported by the transverse support plate 30 to prevent the lidar 2 from forming a cantilever beam. structure to ensure that the mounting frame 3 can provide sufficient support strength to ensure that the lidar 2 will not loosen or fall when the car is driving on various harsh road conditions; and the filter trim body 1 itself has a simple structure and is easy to form. .
  • the difference between this embodiment and Embodiment 1 is that in Embodiment 1, the coating carrier 11 and the main body 10 are realized by integral insert injection molding, while in this embodiment The coating carrier 11 is fixed on the main body 10 through optical adhesive. That is, after the hardened layer 12 and the anti-reflection layer 13 are attached to the coating carrier 11, the coating carrier 11 is fixed on the main body 10 through optical glue. Insert injection molding will add a structure for positioning and fixing the coating carrier 11 to the mold used to form the main body 10, while adhesive fixing does not require adding corresponding structures to the molding mold. It should be explained that the optical glue layer 16 can be, but is not limited to, OCR/OCA glue.
  • the optical glue layer 16 has the function of canceling the interface between the coating carrier 11 and the filter ornament body 1 after surface treatment such as coating, so that the light filtering
  • the multi-layer structure of the radar window area 15 of the trim body 1 is integrated, thereby eliminating the impact of laser transmission attenuation caused by the multi-layer structure.
  • this embodiment is a solution of adding a heating layer 14 on the basis of Embodiment 1, that is, a heating layer 14 is also provided on the hardened layer 12.
  • the heating layer 14 is most commonly made by plating ITO. film or carbon nanofilm, and the heating layer 14 is between the hardening layer 12 and the anti-reflection layer 13 .
  • the automobile decoration part in Embodiment 1 can have defrosting and defogging functions.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • this embodiment is based on the second embodiment, adding a heating layer 14. Its arrangement is the same as that of the third embodiment, and will not be described in detail here. In the same way, after adding the heating layer 14, you can The automobile decoration part in the second embodiment is provided with defrosting and defogging functions.
  • the manufacturing method of this type of automotive trim with a coating carrier 11 and a seamlessly integrated lidar 2 includes: step:
  • the hardened layer 12 is sprayed or dip-coated on the coating carrier 11. After the hardened layer 12 is attached, the anti-reflection layer 13 is plated on the hardened layer 12; in this step, if the heating layer 14 is included , then the heating layer 14 also needs to be attached after the hardening layer 12 is attached.
  • the heating layer 14 By realizing small-sized coating on the small-sized coating carrier 11, its adhesion effect is improved, and the difficulty of coating can be effectively reduced.
  • the coating carrier 11 and the main body 10 are integrally insert-molded by insert molding, or the coating carrier 11 is fixed on the main body 10 through optical glue to form the filter ornament body 1 .
  • the lidar 2 is fixedly installed on the mounting frame 3, and the filter trim body 1 is fixedly connected to the mounting frame 3 to form the automotive trim of this solution.
  • the filter trim body 1 and the lidar 2 are both sealed and installed on the mounting frame 3.
  • the filter trim body 1 can be bonded to the mounting frame 3 through structural adhesive.
  • the lidar 2 and the mounting frame 3 can be Sealing installation is done by setting the sealing ring.
  • the automotive trim has a high molding qualification rate, good adhesion stability, and a simple manufacturing process.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Optical Radar Systems And Details Thereof (AREA)

Abstract

Disclosed in the present invention is an automobile trim comprising a coating carrier and a seamlessly integrated laser radar, comprising: a filter trim body, a mounting framework, and a laser radar which are connected. The filter trim body is fixedly connected to the mounting framework and located on the outer side of the mounting framework, and the laser radar is located on the inner side of the mounting framework; a radar window area directly facing the laser radar is provided on the filter trim body, the filter trim body comprises a main body and a coating carrier which is integrally arranged or fixedly connected to the main body, the coating carrier is located at the radar window area, a hardened layer and an antireflective layer are provided on the coating carrier, the filter trim body is made of filter plastic, and the filter plastic allows transmission of light of a preset waveband and can filter light of other wavebands; and the light of the preset waveband can penetrate through the coating carrier, the hardened layer, and the antireflective layer. The automobile trim has a high forming qualification rate, good adhesion stability, and a simple manufacturing process.

Description

具有镀膜载体和无缝集成激光雷达的汽车饰件及制造方法Automotive trim parts with coating carrier and seamless integrated lidar and manufacturing method 技术领域Technical field
本发明涉及汽车配件技术领域,尤其涉及一种具有镀膜载体和无缝集成激光雷达的汽车饰件及制造方法。The present invention relates to the technical field of automobile parts, and in particular to an automobile decorative part with a coating carrier and seamlessly integrated laser radar and a manufacturing method.
背景技术Background technique
激光雷达是汽车上进行测距、测高度和测姿态的常用部件,所以在汽车的格栅、保险杠、大灯和后视镜等饰件上均可能会具有集成激光雷达的需求。激光雷达的集成方式主要包括有缝式集成和无缝式集成。Lidar is a commonly used component in automobiles for ranging, height measurement, and attitude measurement, so there may be a need to integrate lidar on automobile grilles, bumpers, headlights, rearview mirrors and other decorative parts. The integration methods of lidar mainly include seam integration and seamless integration.
如专利“CN113352994A”公开了一种车用激光雷达安装结构,包括激光雷达本体、盖板和驱动件;激光雷达本体固定在车辆覆盖件的内部;车辆覆盖件的预设位置设有开口;盖板能够活动地安装于车辆覆盖件,并用于封盖上述开口;盖板具有打开状态和关闭状态;驱动件安装在车辆覆盖件内,并用于驱动盖板切换状态;在盖板处于打开状态时盖板的内侧面能将车辆覆盖件外的激光反射至激光雷达本体处。此为有缝式集成方式,虽然其制造、装配简单,但是,在车辆覆盖件上开设开口,在使用时,激光雷达和车辆覆盖件存在间隙和面差,且车辆覆盖件的整体性差,影响汽车饰件的美观性。For example, the patent "CN113352994A" discloses a vehicle lidar installation structure, including a lidar body, a cover plate and a driving part; the lidar body is fixed inside the vehicle cover; an opening is provided at a preset position of the vehicle cover; the cover The plate can be movably installed on the vehicle cover and is used to cover the above-mentioned opening; the cover has an open state and a closed state; the driving member is installed in the vehicle cover and is used to drive the cover to switch states; when the cover is in an open state The inner surface of the cover can reflect the laser light from outside the vehicle cover to the lidar body. This is a seamed integration method. Although it is simple to manufacture and assemble, openings are provided on the vehicle cover. When used, there are gaps and surface differences between the lidar and the vehicle cover, and the integrity of the vehicle cover is poor, which affects The aesthetics of automotive trim.
如专利“CN114655126A”公开了一种无缝集成激光雷达的汽车饰件,属于汽车饰件技术领域,包括:饰件本体;可通过预设波段激光并过滤其他波段光线的滤光板,其与所述饰件本体的内侧面连接;激光雷达,其集成在所述饰件本体的内侧,所述激光雷达与所述滤光板固定连接,所述激光雷达设置有开口,所述滤光板遮盖住所述开口。该方案将激光雷达与滤光板集成在饰件本体的内侧,所以实现了激光雷达的无缝集成要求,不存在间隙和面差的问题。但是,该方案中,滤光板的结构复杂,成型它的模具以及在嵌件注塑饰件本体时的模具都很复杂,激光雷达直接安装在滤光板上,滤光板无法提供足够的支撑强度,且当饰件本体本身就采用滤光材质时,这种设置方式的制造成本高。For example, the patent "CN114655126A" discloses an automobile decoration part that seamlessly integrates laser radar, which belongs to the technical field of automobile decoration parts and includes: the decoration part body; a filter plate that can pass the preset band laser and filter the light of other bands. The inner side of the trim body is connected; a lidar is integrated into the inner side of the trim body. The lidar is fixedly connected to the filter plate. The lidar is provided with an opening. The filter plate covers the lid. Open your mouth. This solution integrates the lidar and the filter plate on the inside of the trim body, thus achieving the seamless integration requirements of the lidar without the problems of gaps and surface differences. However, in this solution, the structure of the filter plate is complex, and the mold for molding it and the mold for inserting and injecting the trim body are very complex. The lidar is directly installed on the filter plate, and the filter plate cannot provide sufficient support strength, and When the trim body itself is made of light-filtering material, the manufacturing cost of this arrangement is high.
技术问题technical problem
针对现有技术存在的上述不足,本发明所要解决的技术问题在于:提出一种合格率高,且附着稳定性好的具有镀膜载体和无缝集成激光雷达的汽车饰件及制造方法。In view of the above-mentioned deficiencies in the existing technology, the technical problem to be solved by the present invention is to propose an automotive trim with a high pass rate and good adhesion stability and a manufacturing method with a coating carrier and seamlessly integrated lidar.
技术解决方案Technical solutions
本发明解决其技术问题采用的技术方案是,提出一种具有镀膜载体和无缝集成激光雷达的汽车饰件,包括:The technical solution adopted by the present invention to solve the technical problem is to propose an automotive trim with a coating carrier and seamlessly integrated lidar, including:
相连的滤光饰件本体、安装骨架和激光雷达;The connected light filter trim body, mounting frame and lidar;
所述滤光饰件本体设置在所述安装骨架上,且与所述安装骨架固定连接,所述滤光饰件本体处于所述安装骨架的外侧,所述激光雷达处于所述安装骨架的内侧;其中,所述滤光饰件本体上具有与所述激光雷达正对的雷达视窗区,所述滤光饰件本体包括主体和与所述主体呈一体设置或者固定连接的镀膜载体,且所述镀膜载体处于所述雷达视窗区处,所述镀膜载体上设有硬化层和增透层,所述滤光饰件本体为滤光塑料材质,所述滤光塑料可供预设波段的光透过,并可过滤其他波段的光;所述预设波段的光可透过所述镀膜载体、所述硬化层和所述增透层。The main body of the filter decoration is disposed on the mounting frame and is fixedly connected to the mounting frame. The main body of the filter decoration is located on the outside of the mounting frame, and the laser radar is located on the inner side of the mounting frame. ; Wherein, the filter ornament body has a radar window area facing the laser radar, the filter ornament body includes a main body and a coating carrier that is integrally arranged or fixedly connected to the main body, and the The coating carrier is located in the radar window area. The coating carrier is provided with a hardening layer and an anti-reflection layer. The body of the filter ornament is made of filter plastic, and the filter plastic can provide light in a preset band. It can transmit and filter light of other wavebands; the light of the preset waveband can pass through the coating carrier, the hardened layer and the anti-reflection layer.
进一步地,所述镀膜载体的面积大于等于所述雷达视窗区的面积。Further, the area of the coating carrier is greater than or equal to the area of the radar window area.
进一步地,所述镀膜载体的材质为透明塑料或滤光塑料。Furthermore, the coating carrier is made of transparent plastic or filter plastic.
进一步地,所述镀膜载体的材质含有加热材质,所述的加热材质为碳纳米管、碳纳米棒、纳米银线、金属加热丝或导电加热油墨中的其中一种。这里碳纳米管、碳纳米棒可以采用沉积或涂覆形成在镀膜载体上,导电加热油墨为印刷形成在镀膜载体上,金属加热丝为热熔形成在镀膜载体上、纳米银线为涂覆形成在镀膜载体上。Furthermore, the coating carrier is made of a heating material, and the heating material is one of carbon nanotubes, carbon nanorods, nanosilver wires, metal heating wires or conductive heating ink. Here, carbon nanotubes and carbon nanorods can be formed on the coating carrier by deposition or coating, the conductive heating ink is formed on the coating carrier by printing, the metal heating wire is formed on the coating carrier by hot melting, and the nano silver wire is formed by coating. on a coated carrier.
进一步地,所述滤光塑料可供波段在905±20纳米和/或1350±20纳米的光透过。Further, the light filter plastic can transmit light with a wavelength band of 905±20 nanometers and/or 1350±20 nanometers.
进一步地,所述滤光塑料为滤光PC或者滤光PMMA;Further, the filter plastic is filter PC or filter PMMA;
所述镀膜载体的材质为透明PC或透明PMMA或滤光PC或滤光PMMA。The material of the coating carrier is transparent PC or transparent PMMA or filter PC or filter PMMA.
进一步地,所述硬化层用于增强所述镀膜载体的硬度,所述增透层用于增加所述预设波段的光的透过率;Further, the hardened layer is used to enhance the hardness of the coating carrier, and the anti-reflection layer is used to increase the transmittance of light in the preset wavelength band;
当所述硬化层和所述增透层附着于所述镀膜载体上后,所述镀膜载体与所述主体一体嵌件注塑成型,或者所述镀膜载体通过光学胶粘接固定在所述主体上。After the hardened layer and the anti-reflection layer are attached to the coating carrier, the coating carrier and the main body are integrally insert-molded, or the coating carrier is fixed on the main body through optical glue. .
进一步地,所述硬化层上还设有加热层,所述加热层设有加热丝,且所述加热层处于所述硬化层和所述增透层之间。Furthermore, a heating layer is provided on the hardened layer, the heating layer is provided with a heating wire, and the heating layer is between the hardened layer and the anti-reflection layer.
进一步地,所述安装骨架与所述激光雷达固定连接,且所述安装骨架上设有横向支撑板,所述横向支撑板上设有通孔,所述激光雷达被支撑在所述横向支撑板上,且所述激光雷达上设有与所述通孔对应的螺纹孔,可调螺钉穿过所述通孔螺纹连接在所述螺纹孔中。Further, the mounting frame is fixedly connected to the laser radar, and the mounting frame is provided with a transverse support plate, the transverse support plate is provided with a through hole, and the laser radar is supported on the transverse support plate. on the laser radar, and the laser radar is provided with a threaded hole corresponding to the through hole, and the adjustable screw passes through the through hole and is threadedly connected in the threaded hole.
本发明解决其技术问题采用的技术方案是,还提出一种具有镀膜载体和无缝集成激光雷达的汽车饰件的制造方法,应用于上述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述制造方法包括步骤:The technical solution adopted by the present invention to solve the technical problem is to also propose a method for manufacturing automobile trim parts with a coating carrier and seamlessly integrated lidar, which can be applied to the above-mentioned automobile trim parts with a coating carrier and seamlessly integrated lidar. , characterized in that the manufacturing method includes the steps:
在所述镀膜载体上喷涂或者浸涂所述硬化层,并在所述硬化层上镀所述增透层;Spray or dip-coat the hardened layer on the coating carrier, and plate the anti-reflection layer on the hardened layer;
将所述镀膜载体与所述主体一体嵌件注塑成型,或者将所述镀膜载体通过光学胶粘接固定在所述主体上,形成所述滤光饰件本体;The coating carrier and the main body are integrally insert-molded by injection molding, or the coating carrier is bonded and fixed on the main body through optical glue to form the filter ornament body;
将所述激光雷达固定安装在所述安装骨架上,且将所述滤光饰件本体固定连接至所述安装骨架上。The laser radar is fixedly installed on the mounting frame, and the filter decoration body is fixedly connected to the mounting frame.
进一步地,在将滤光饰件本体和所述激光雷达安装至所述安装骨架上时,所述滤光饰件本体密封安装在所述安装骨架上,且所述激光雷达也密封安装在所述安装骨架上。Further, when the filter trim body and the laser radar are installed on the mounting frame, the filter trim body is sealed and installed on the mounting frame, and the lidar is also sealed and installed on the mounting frame. Installed on the frame.
有益效果beneficial effects
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
本发明中,为了降低镀膜工艺难度,增设了镀膜载体,为各种镀膜提供一个载体,先在镀膜载体上覆盖硬化层后,后在硬化层上进行加热层、增透层等各层的镀膜,最后将镀膜后的镀膜载体通过嵌件注塑与主体注塑为一体,或者通过粘胶粘接固定在主体上,形成滤光饰件本体,避免了在大面积的滤光饰件本体上进行小面积的镀膜操作,且可有效提高汽车饰件的合格率,因为在大面积的滤光饰件本体上进行小面积的镀膜时,容易导致膜附着不可靠、合格率低,且成本高,还需要对滤光饰件本体上其他不进行镀膜的区域进行遮蔽。而在小尺寸的镀膜载体上进行镀膜,则可有效提高成型质量,提高合格率,且在镀膜载体未嵌件注塑或粘接时,独立于滤光饰件本体,镀膜方便;镀膜载体既可以是滤光塑料材质的,也可以是透明塑料材质的,对其没有特别的要求,取材简单。In the present invention, in order to reduce the difficulty of the coating process, a coating carrier is added to provide a carrier for various coatings. After the coating carrier is first covered with a hardened layer, the heating layer, anti-reflection layer and other layers are then coated on the hardened layer. , and finally, the coated coating carrier is integrated with the main body through insert injection molding, or is fixed on the main body through adhesive bonding to form the filter ornament body, which avoids the need to carry out small steps on the large-area filter ornament body. Coating operations on a large area can effectively improve the qualification rate of automobile trim parts, because when coating a small area on a large area of filter trim body, it is easy to cause unreliable film adhesion, low qualification rate, high cost, and It is necessary to shield other areas on the filter body that are not to be coated. Coating on a small-sized coating carrier can effectively improve the molding quality and improve the pass rate. Moreover, when the coating carrier is not insert-molded or bonded, it is independent of the filter ornament body and is convenient for coating; the coating carrier can be It is made of light-filtering plastic or transparent plastic. There are no special requirements for it and the material is simple.
本发明中,滤光饰件本体自身就是采用具有滤光作用的滤光塑料材质制成,其可供预设波段的光透过,且对其他波段的光进行过滤,不需要在滤光饰件本体上再额外设置滤光层;且由于滤光塑料材质本身一般都不透明,从外侧无法透过滤光饰件本体看到滤光饰件本体内侧激光雷达等电子元器件,滤光饰件本体本身就具有遮挡的作用,不需要再额外设置遮挡涂层,也看不到明显的界限,整体一致性好,外观美观度高。In the present invention, the body of the filter ornament itself is made of a filter plastic material with a light filtering effect, which can transmit light of the preset waveband and filter light of other wavebands. There is no need for the filter ornament to be An additional filter layer is provided on the body of the filter; and since the filter plastic material itself is generally opaque, it is impossible to see through the body of the filter from the outside the lidar and other electronic components on the inside of the body of the filter. It has the function of blocking itself. There is no need to install additional blocking coating, and no obvious boundaries can be seen. The overall consistency is good and the appearance is high.
附图说明Description of drawings
图1为实施例一汽车饰件的断面示意图;Figure 1 is a schematic cross-sectional view of an automobile trim part according to Embodiment 1;
图2为实施例一汽车饰件另一位置处的断面示意图;Figure 2 is a schematic cross-sectional view of the automobile trim part at another position in Embodiment 1;
图3为实施例一滤光饰件本体的制造流程图;Figure 3 is a manufacturing flow chart of the filter ornament body according to Embodiment 1;
图4为实施例二汽车饰件的断面示意图;Figure 4 is a schematic cross-sectional view of the automobile trim part in Embodiment 2;
图5为实施例二汽车饰件另一位置处的断面示意图;Figure 5 is a schematic cross-sectional view of another position of the automobile trim part in Embodiment 2;
图6为实施例二滤光饰件本体的制造流程图;Figure 6 is a manufacturing flow chart of the filter decoration body in Embodiment 2;
图7为实施例三汽车饰件的断面示意图;Figure 7 is a schematic cross-sectional view of an automobile trim part in Embodiment 3;
图8为实施例四汽车饰件的制造过程示意图;Figure 8 is a schematic diagram of the manufacturing process of automobile trim parts in Embodiment 4;
图9为镀膜载体增加加热材质的制造过程示意图;Figure 9 is a schematic diagram of the manufacturing process of adding heating material to the coating carrier;
图10为图9的组装后汽车饰件的断面示意图。FIG. 10 is a schematic cross-sectional view of the assembled automobile trim in FIG. 9 .
图中:In the picture:
1、滤光饰件本体;10、主体;11、镀膜载体;111、加热材质;12、硬化层;13、增透层;14、加热层;15、雷达视窗区;16、光学胶层;H、视野边界线;1. Filter ornament body; 10. Main body; 11. Coating carrier; 111. Heating material; 12. Hardened layer; 13. Anti-reflection layer; 14. Heating layer; 15. Radar window area; 16. Optical adhesive layer; H. Field of view boundary line;
2、激光雷达;20、螺纹孔;21、可调螺钉;2. Lidar; 20. Threaded hole; 21. Adjustable screw;
3、安装骨架;30、横向支撑板;301、通孔。3. Installation skeleton; 30. Horizontal support plate; 301. Through hole.
本发明的最佳实施方式Best Mode of Carrying Out the Invention 本发明的实施方式Embodiments of the invention
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention combined with the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiment of the present invention are only used to explain the relationship between components in a specific posture (as shown in the drawings). Relative positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”、“一”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, descriptions such as "first", "second", "a", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the indicated technical features. quantity. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "connection", "fixing", etc. should be understood in a broad sense. For example, "fixing" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on what a person of ordinary skill in the art can implement. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions is possible. It does not exist and is not within the protection scope required by the present invention.
需要说明的是,本发明的汽车饰件可以但不限于应用于汽车天窗、汽车格栅、汽车保险杠、汽车前后大灯、汽车挡泥板和汽车后视镜等位置。It should be noted that the automobile decoration parts of the present invention can be used in, but are not limited to, automobile sunroofs, automobile grilles, automobile bumpers, automobile front and rear headlights, automobile fenders, automobile rearview mirrors, etc.
实施例一:Example 1:
如图1-图2所示,一种具有镀膜载体11和无缝集成激光雷达2的汽车饰件,主要包括:安装骨架3、激光雷达2和滤光饰件本体1。As shown in Figures 1 and 2, an automobile decoration part with a coating carrier 11 and a seamlessly integrated lidar 2 mainly includes: a mounting frame 3, a lidar 2 and a filter decoration body 1.
滤光饰件本体1设置在所述安装骨架3上,且与所述安装骨架3固定连接,在安装骨架3和滤光饰件本体1之间设置结构胶,通过结构胶将滤光饰件本体1粘接固定在安装骨架3上。所述滤光饰件本体1处于所述安装骨架3的外侧,所述激光雷达2处于所述安装骨架3的内侧;其中,所述滤光饰件本体1上具有与所述激光雷达2正对的雷达视窗区15,该雷达视窗区15从滤光饰件本体1的外侧来看,是不可视的,该雷达视窗区15的作用主要为供预设波段的光可透过,以使激光雷达2发挥其作用,激光雷达2的视野边界线H处于该雷达视窗区15之内,保证激光雷达2发出的激光透过率高,且接收反射回的激光的损耗少。所述滤光饰件本体1包括主体10和与所述主体10呈一体设置或者固定连接的镀膜载体11,本实施例仅对主体10与镀膜载体11呈一体嵌件注塑成型做详细介绍,且所述镀膜载体11处于所述雷达视窗区15处,所述镀膜载体11上设有硬化层12和增透层13,所述滤光饰件本体1为滤光塑料材质,所述滤光塑料可供预设波段的光透过,并可过滤其他波段的光,防止其他波段的光对激光雷达2的工作造成干扰;所述预设波段的光可透过所述镀膜载体11、所述硬化层12和所述增透层13。The filter ornament body 1 is disposed on the mounting frame 3 and is fixedly connected to the mounting frame 3. A structural glue is provided between the mounting frame 3 and the filter ornament body 1, and the filter ornament is attached to the frame through the structural glue. The main body 1 is bonded and fixed on the mounting frame 3 . The filter decoration body 1 is located outside the mounting frame 3, and the lidar 2 is located inside the mounting frame 3; wherein, the filter decoration body 1 has a structure directly opposite the lidar 2. The radar window area 15 is invisible when viewed from the outside of the filter trim body 1. The main function of the radar window area 15 is to allow light of a preset band to pass through. The lidar 2 plays its role, and the field of view boundary line H of the lidar 2 is within the radar window area 15, ensuring that the laser transmittance emitted by the lidar 2 is high and the loss of receiving the reflected laser is small. The filter ornament body 1 includes a main body 10 and a coating carrier 11 that is integrally arranged or fixedly connected to the main body 10. This embodiment only introduces in detail the integral insert molding of the main body 10 and the coating carrier 11, and The coating carrier 11 is located at the radar window area 15. The coating carrier 11 is provided with a hardening layer 12 and an antireflection layer 13. The filter ornament body 1 is made of filter plastic. The filter plastic It can transmit the light of the preset waveband and filter the light of other wavebands to prevent the light of other wavebands from interfering with the work of the lidar 2; the light of the preset waveband can pass through the coating carrier 11 and the Hardened layer 12 and the anti-reflection layer 13.
需要解释地是,滤光塑料可供预设波段的光透过,指的是该滤光塑料对波段在预设值的光透过率要达到预设的百分比以上,保证其能大部分透过,比如需要该预设波段的光有95%以上能透过,考虑到实际情况,该预设波段的光一般达不到100%透过。要求滤光塑料还能过滤其他波段的光,指的是对于波段不在该预设值的光,其能透过的要小于规定的百分比,比如对于波段不在该预设值范围内的光,滤光塑料允许其透过的量要小于5%,考虑到实际情况,滤光塑料很难将其他波段的光100%的拦截。What needs to be explained is that the filter plastic can transmit light of the preset band, which means that the light transmittance of the filter plastic at the preset value of the wave band must reach above the preset percentage to ensure that it can transmit most of the light. However, for example, it is required that more than 95% of the light in the preset band can be transmitted. Considering the actual situation, the light in the preset band generally cannot reach 100%. The filter plastic is required to also filter light in other bands, which means that for light whose band is not within the preset value, it can transmit less than the specified percentage. For example, for light whose band is not within the preset value, the filter The amount of light plastic allows to pass through is less than 5%. Considering the actual situation, it is difficult for light filter plastic to intercept 100% of light in other bands.
该滤光塑料为滤光PC或者滤光PMMA,相比于普通的PC或者PMMA,滤光PC和滤光PMMA具有滤光作用,相当于滤光层的作用,其可供预设波段的光透过,而过滤其他波段的光。该预设波段的光可以但不限于为波段在905±20纳米或1350±20纳米的光,比如:激光雷达2发出的激光中,波段在905±20纳米或1350±20纳米的光依次从内至外穿过增透层13、硬化层12、镀膜载体11和主体10,向外传播,当达到目标物时,光反射回来,从外至内依次经过主体10、镀膜载体11、硬化层12和增透层13,激光雷达2接收到该反射回来的光,获取目标物的信息。The filter plastic is filter PC or filter PMMA. Compared with ordinary PC or PMMA, filter PC and filter PMMA have a filtering effect, which is equivalent to the function of a filter layer, which can provide light in a preset band. Pass through and filter light in other bands. The preset band of light can be, but is not limited to, light with a band of 905±20 nanometers or 1350±20 nanometers. For example: in the laser emitted by the lidar 2, the light with a band of 905±20 nanometers or 1350±20 nanometers is sequentially emitted from From the inside to the outside, it passes through the anti-reflection layer 13, the hardened layer 12, the coating carrier 11 and the main body 10, and propagates outward. When it reaches the target object, the light is reflected back and passes through the main body 10, the coating carrier 11 and the hardened layer in sequence from the outside to the inside. 12 and anti-reflection layer 13, the laser radar 2 receives the reflected light and obtains the information of the target object.
其中,所述镀膜载体11的面积大于等于所述雷达视窗区15的面积,光的损耗尽量少,具体地,所述镀膜载体11的材质为透明PC或透明PMMA或滤光PC或滤光PMMA,在本实施例中,由于滤光饰件本体1本身就具有滤光作用,所以镀膜载体11不再要求其一定具有滤光作用,镀膜载体11既可以是滤光塑料材质的,也可以是透明塑料材质的,对其没有特别的要求,取材简单。Among them, the area of the coating carrier 11 is greater than or equal to the area of the radar window area 15, and the loss of light is small. Specifically, the material of the coating carrier 11 is transparent PC or transparent PMMA or filter PC or filter PMMA. , in this embodiment, since the filter ornament body 1 itself has a light filtering effect, the coating carrier 11 is no longer required to have a light filtering effect. The coating carrier 11 can be made of filter plastic or Made of transparent plastic, there are no special requirements for it and the material is simple.
在本实施例中,由于滤光饰件本体1自身就是采用具有滤光作用的滤光塑料材质制成,其可供预设波段的光透过,且对其他波段的光进行过滤,不需要在滤光饰件本体1上再额外设置滤光层;且由于滤光塑料材质本身一般都不透明,从外侧无法透过滤光饰件看到滤光饰件本体1内侧激光雷达2等电子元器件,滤光饰件本体1本身就具有遮挡的作用,不需要再额外设置遮挡涂层,也看不到明显的界限,整体一致性好,外观美观度高。In this embodiment, since the filter ornament body 1 itself is made of a filter plastic material with a light filtering effect, it can transmit light of the preset waveband and filter light of other wavebands, so there is no need for An additional filter layer is provided on the main body 1 of the filter decoration; and since the filter plastic material itself is generally opaque, electronic components such as lidar 2 and other electronic components inside the main body 1 of the filter decoration cannot be seen through the filter decoration from the outside. , the filter ornament body 1 itself has a blocking effect, no additional blocking coating is needed, and no obvious boundaries can be seen, the overall consistency is good, and the appearance is high.
如图1-图3所示,镀膜载体11上的所述硬化层12用于增强所述镀膜载体11的硬度,如果是直接在镀膜载体11上镀增透层13,由于一般的镀膜载体11材料的硬度不够,无法保证增透层13的稳定性,而如果在镀膜载体11上增加硬化层12后,即可增加镀膜载体11的硬度,保证其镀增透层13时,附着稳定性好,且其才能满足耐候性要求,所以,在硬化层12上镀完增透层13后,硬化层还可用于增强增透层13的耐候、耐开裂等性能。该硬化层12可以但不限于为HC,其具体地的工艺,可以通过喷涂或者浸涂该硬化层12。在镀膜载体11上增加一层硬化层12后,即可在其上镀上一层增透层13,以提高对目标波段光的透过率,具体地该增透层13可采用真空镀膜技术进行,所述增透层13用于增加所述预设波段的光的透过率。As shown in Figures 1 to 3, the hardened layer 12 on the coating carrier 11 is used to enhance the hardness of the coating carrier 11. If the anti-reflection layer 13 is directly plated on the coating carrier 11, due to the general coating carrier 11 The hardness of the material is not enough to ensure the stability of the anti-reflection layer 13. However, if a hardened layer 12 is added to the coating carrier 11, the hardness of the coating carrier 11 can be increased to ensure good adhesion stability when the anti-reflection layer 13 is coated. , and it can meet the weather resistance requirements. Therefore, after the anti-reflection layer 13 is plated on the hardened layer 12, the hardened layer can also be used to enhance the weather resistance, cracking resistance and other properties of the anti-reflective layer 13. The hardened layer 12 may be, but is not limited to, HC, and the specific process may be spray coating or dip coating of the hardened layer 12. After adding a layer of hardened layer 12 to the coating carrier 11, a layer of anti-reflection layer 13 can be plated on it to improve the transmittance of light in the target band. Specifically, the anti-reflection layer 13 can use vacuum coating technology. The anti-reflection layer 13 is used to increase the transmittance of light in the preset wavelength band.
在本实施例中,当所述硬化层12和所述增透层13附着于所述镀膜载体11上后,所述镀膜载体11与所述主体10一体嵌件注塑成型,通过一体嵌件注塑成型,镀膜载体11与主体10之间的固定可靠,不会出现松动的情况,但是,相应的需要在成型主体10的模具上设置相应的用于定位和固定镀膜载体11的结构,而本实施例中的镀膜载体11为小尺寸的板状结构,没有冗余的复杂结构,在成型本体用的模具上设置相应的定位和固定结构也很简单,避免将成型本体用的模具结构复杂化。In this embodiment, after the hardened layer 12 and the anti-reflection layer 13 are attached to the coating carrier 11, the coating carrier 11 and the main body 10 are integrally insert-molded. During molding, the fixation between the coating carrier 11 and the main body 10 is reliable and will not cause looseness. However, it is necessary to provide a corresponding structure for positioning and fixing the coating carrier 11 on the mold of the main body 10, and this implementation The coating carrier 11 in the example is a small-sized plate structure without redundant complex structures. It is also very simple to set up corresponding positioning and fixing structures on the mold used to form the body, thus avoiding complicating the structure of the mold used to form the body.
在实际的制造和使用过程中,本实施例为了降低镀膜工艺难度,增设了镀膜载体11,为各种镀膜提供一个载体,先在镀膜载体11上覆盖硬化层12后,后在硬化层12上进行加热层14、增透层13等各层的镀膜,最后将镀膜后的镀膜载体11通过嵌件注塑与主体10注塑为一体,或者通过粘胶粘接固定在主体10上,形成滤光饰件本体1,避免了在大面积的滤光饰件本体1上进行小面积的镀膜操作,且可有效提高汽车饰件的合格率,因为在大面积的滤光饰件本体1上进行小面积的镀膜时,容易导致膜附着不可靠、合格率低,且成本高,还需要对滤光饰件本体1上其他不进行镀膜的区域进行遮蔽。而在小尺寸的镀膜载体11上进行镀膜,则可有效提高成型质量,提高合格率,且在镀膜载体11未嵌件注塑或粘接时,独立于滤光饰件本体1,镀膜方便。In the actual manufacturing and use process, in order to reduce the difficulty of the coating process, this embodiment adds a coating carrier 11 to provide a carrier for various coatings. First, the coating carrier 11 is covered with the hardened layer 12, and then the hardened layer 12 is covered. The heating layer 14, anti-reflection layer 13 and other layers are coated, and finally the coated coated carrier 11 is integrated with the main body 10 through insert injection molding, or is fixed to the main body 10 through adhesive bonding to form a filter decoration. The component body 1 avoids the small-area coating operation on the large-area filter trim body 1, and can effectively improve the qualification rate of automobile trim parts, because the small-area coating operation is performed on the large-area filter trim body 1. When coating, it is easy to cause unreliable film adhesion, low yield, and high cost. It is also necessary to shield other areas on the filter ornament body 1 that are not to be coated. Coating on a small-sized coating carrier 11 can effectively improve the molding quality and improve the pass rate. Moreover, when the coating carrier 11 is not insert-molded or bonded, it is independent of the filter trim body 1 and is easy to coat.
如图9和图10所示,另外一种方式是在实际的制造和使用过程中,本实施例为了降低镀膜工艺难度,增设了镀膜载体11,为各种镀膜提供一个载体,这里镀膜载体11的材质中含有加热材质111,加热材质111为碳纳米管、碳纳米棒、纳米银线、金属加热丝或导电加热油墨中的其中一种。这里碳纳米管、碳纳米棒可以采用沉积或涂覆形成在镀膜载体11上,导电加热油墨为印刷形成在镀膜载体11上,金属加热丝为热熔形成在镀膜载体11上、纳米银线为涂覆形成在镀膜载体11上,加热材质111可以形成在镀膜载体11的正面或者背面,这样镀膜载体11本身就可以进行加热,而可以省去加热层,在镀膜载体11上覆盖硬化层12后,后在硬化层增加增透层13等各层的镀膜,最后将含有加热材质111的镀膜载体11通过嵌件注塑与主体10注塑为一体,或者通过粘胶粘接固定在主体10上,形成滤光饰件本体1,避免了在大面积的滤光饰件本体1上进行小面积的镀膜操作,且可有效提高汽车饰件的合格率,因为在大面积的滤光饰件本体1上进行小面积的镀膜时,容易导致膜附着不可靠、合格率低,且成本高,还需要对滤光饰件本体1上其他不进行镀膜的区域进行遮蔽。而在小尺寸的镀膜载体11上进行镀膜,则可有效提高成型质量,提高合格率,且在镀膜载体11未嵌件注塑或粘接时,独立于滤光饰件本体1,镀膜方便。As shown in Figures 9 and 10, another way is that in the actual manufacturing and use process, in order to reduce the difficulty of the coating process, this embodiment adds a coating carrier 11 to provide a carrier for various coatings. Here, the coating carrier 11 The material includes a heating material 111, and the heating material 111 is one of carbon nanotubes, carbon nanorods, nanosilver wires, metal heating wires or conductive heating ink. Here, carbon nanotubes and carbon nanorods can be formed on the coating carrier 11 by deposition or coating. The conductive heating ink is printed on the coating carrier 11. The metal heating wire is formed on the coating carrier 11 by hot melting. The nano silver wire is The coating is formed on the coating carrier 11, and the heating material 111 can be formed on the front or back of the coating carrier 11, so that the coating carrier 11 itself can be heated, and the heating layer can be omitted. After the coating carrier 11 is covered with the hardened layer 12 , and then add coatings of each layer such as the anti-reflection layer 13 to the hardened layer. Finally, the coating carrier 11 containing the heating material 111 is integrated with the main body 10 through insert injection molding, or is fixed to the main body 10 through adhesive bonding to form The filter trim body 1 avoids the small-area coating operation on the large-area filter trim body 1, and can effectively improve the qualification rate of automobile trims, because on the large-area filter trim body 1 When coating a small area, it is easy to cause unreliable film adhesion, low yield, and high cost. It is also necessary to shield other areas on the filter ornament body 1 that are not to be coated. Coating on a small-sized coating carrier 11 can effectively improve the molding quality and improve the pass rate. Moreover, when the coating carrier 11 is not insert-molded or bonded, it is independent of the filter trim body 1 and is easy to coat.
其中,所述激光雷达2与所述安装骨架3固定连接,激光雷达2与滤光饰件本体1之间没有直接的连接关系,而是将固定激光雷达2用的结构均设置在与滤光饰件本体1分体设置的安装骨架3上。具体地,所述安装骨架3上设有横向支撑板30,所述横向支撑板30上设有通孔301,所述激光雷达2被支撑在所述横向支撑板30上,且所述激光雷达2上设有与所述通孔301对应的螺纹孔20,可调螺钉21穿过所述通孔301螺纹连接在所述螺纹孔20中,该可调螺钉21可吸收激光雷达2和横向支撑板30的Z向安装误差,故称之为可调螺钉21。除了该横向支撑板30支撑,激光雷达2的上下两端还均通过固定螺丝固定连接在安装骨架3上,通过横向支撑板30支撑重量较重的激光雷达2,防止激光雷达2形成悬臂梁的结构,保证安装骨架3可以提供足够的支撑强度,保证汽车行驶在各种恶劣路况下,激光雷达2不会发生松动或掉落的情况;且滤光饰件本体1本身的结构简单,成型方便。Among them, the lidar 2 is fixedly connected to the mounting frame 3, and there is no direct connection relationship between the lidar 2 and the filter trim body 1. Instead, the structures for fixing the lidar 2 are arranged in conjunction with the filter. The trim body 1 is installed separately on the mounting frame 3 . Specifically, the mounting frame 3 is provided with a transverse support plate 30, the transverse support plate 30 is provided with a through hole 301, the laser radar 2 is supported on the transverse support plate 30, and the laser radar 2 is provided with a threaded hole 20 corresponding to the through hole 301, and an adjustable screw 21 passes through the through hole 301 and is threadedly connected in the threaded hole 20. The adjustable screw 21 can absorb the laser radar 2 and the lateral support. The Z-direction installation error of the plate 30 is called the adjustable screw 21. In addition to the support of the transverse support plate 30, the upper and lower ends of the lidar 2 are also fixedly connected to the installation frame 3 through fixing screws. The heavier lidar 2 is supported by the transverse support plate 30 to prevent the lidar 2 from forming a cantilever beam. structure to ensure that the mounting frame 3 can provide sufficient support strength to ensure that the lidar 2 will not loosen or fall when the car is driving on various harsh road conditions; and the filter trim body 1 itself has a simple structure and is easy to form. .
实施例二:Example 2:
如图4-图6所示,本实施例与实施例一的不同之处体现在,实施例一中镀膜载体11与主体10之间采用一体嵌件注塑成型的方式实现,而本实施例中的镀膜载体11通过光学粘胶粘接固定在所述主体10上。即当所述硬化层12和所述增透层13附着于所述镀膜载体11上后,所述镀膜载体11通过光学胶粘接固定在所述主体10上。嵌件注塑会使成型主体10用的模具增加定位和固定镀膜载体11用的结构,而粘胶固定,则不需在其成型模具上增加相应的结构。需要解释地是,该光学胶层16可以但不限于为OCR/OCA胶,光学胶层16具有取消经过镀膜等表面处理后的镀膜载体11及滤光饰件本体1界面的作用,使得滤光饰件本体1雷达视窗区15多层结构融为一体,从而消除多层结构带来激光透过衰减的影响。As shown in Figures 4 to 6, the difference between this embodiment and Embodiment 1 is that in Embodiment 1, the coating carrier 11 and the main body 10 are realized by integral insert injection molding, while in this embodiment The coating carrier 11 is fixed on the main body 10 through optical adhesive. That is, after the hardened layer 12 and the anti-reflection layer 13 are attached to the coating carrier 11, the coating carrier 11 is fixed on the main body 10 through optical glue. Insert injection molding will add a structure for positioning and fixing the coating carrier 11 to the mold used to form the main body 10, while adhesive fixing does not require adding corresponding structures to the molding mold. It should be explained that the optical glue layer 16 can be, but is not limited to, OCR/OCA glue. The optical glue layer 16 has the function of canceling the interface between the coating carrier 11 and the filter ornament body 1 after surface treatment such as coating, so that the light filtering The multi-layer structure of the radar window area 15 of the trim body 1 is integrated, thereby eliminating the impact of laser transmission attenuation caused by the multi-layer structure.
实施例三:Embodiment three:
如图7所示,本实施例为实施例一的基础上,增加加热层14的方案,即所述硬化层12上还设有加热层14,所述加热层14最常用的是通过镀ITO膜或者碳纳米膜实现,且所述加热层14处于所述硬化层12和所述增透层13之间。增加加热层14后,可以使得实施例一中的汽车饰件具备除霜、除雾的功能。As shown in Figure 7, this embodiment is a solution of adding a heating layer 14 on the basis of Embodiment 1, that is, a heating layer 14 is also provided on the hardened layer 12. The heating layer 14 is most commonly made by plating ITO. film or carbon nanofilm, and the heating layer 14 is between the hardening layer 12 and the anti-reflection layer 13 . After adding the heating layer 14, the automobile decoration part in Embodiment 1 can have defrosting and defogging functions.
实施例四:Embodiment 4:
如图8所示,本实施例为实施例二的基础上,增加加热层14的方案,其设置方式与实施例三相同,在此不再冗述,同理,增加加热层14后,可以使得实施例二中的汽车饰件具备除霜、除雾的功能。As shown in Figure 8, this embodiment is based on the second embodiment, adding a heating layer 14. Its arrangement is the same as that of the third embodiment, and will not be described in detail here. In the same way, after adding the heating layer 14, you can The automobile decoration part in the second embodiment is provided with defrosting and defogging functions.
综合实施例一、实施例二、实施例三和实施例四,并结合参照图3和图6所示,此类具有镀膜载体11和无缝集成激光雷达2的汽车饰件的制造方法,包括步骤:Comprehensive embodiments 1, 2, 3 and 4, and as shown in FIGS. 3 and 6 , the manufacturing method of this type of automotive trim with a coating carrier 11 and a seamlessly integrated lidar 2 includes: step:
在所述镀膜载体11上喷涂或者浸涂所述硬化层12,在附上硬化层12后,在所述硬化层12上镀所述增透层13;在此步骤中,如果包含加热层14,则加热层14也需要在附上硬化层12后,再进行加热层14的附着。通过在小尺寸的镀膜载体11上实现小尺寸镀膜,提高其附着效果,且可有效降低镀膜难度。The hardened layer 12 is sprayed or dip-coated on the coating carrier 11. After the hardened layer 12 is attached, the anti-reflection layer 13 is plated on the hardened layer 12; in this step, if the heating layer 14 is included , then the heating layer 14 also needs to be attached after the hardening layer 12 is attached. By realizing small-sized coating on the small-sized coating carrier 11, its adhesion effect is improved, and the difficulty of coating can be effectively reduced.
将所述镀膜载体11与所述主体10一体嵌件注塑成型,或者将所述镀膜载体11通过光学胶粘接固定在所述主体10上,形成所述滤光饰件本体1。The coating carrier 11 and the main body 10 are integrally insert-molded by insert molding, or the coating carrier 11 is fixed on the main body 10 through optical glue to form the filter ornament body 1 .
将激光雷达2固定安装在安装骨架3上,且将滤光饰件本体1固定连接至所述安装骨架3上,形成本方案的汽车饰件。其中,滤光饰件本体1和激光雷达2均为密封安装在安装骨架3上,滤光饰件本体1可通过结构粘胶粘接在安装骨架3上,在激光雷达2和安装骨架3可通过设置密封圈进行密封安装。The lidar 2 is fixedly installed on the mounting frame 3, and the filter trim body 1 is fixedly connected to the mounting frame 3 to form the automotive trim of this solution. Among them, the filter trim body 1 and the lidar 2 are both sealed and installed on the mounting frame 3. The filter trim body 1 can be bonded to the mounting frame 3 through structural adhesive. The lidar 2 and the mounting frame 3 can be Sealing installation is done by setting the sealing ring.
本方案中,本汽车饰件的成型合格率高、附着稳定性好,且制造工艺简单。In this solution, the automotive trim has a high molding qualification rate, good adhesion stability, and a simple manufacturing process.

Claims (11)

  1.  一种具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,包括:An automotive decorative part with a coating carrier and seamlessly integrated laser radar, which is characterized by including:
    相连的滤光饰件本体、安装骨架和激光雷达;The connected light filter trim body, mounting frame and lidar;
    所述滤光饰件本体设置在所述安装骨架上,且与所述安装骨架固定连接,所述滤光饰件本体处于所述安装骨架的外侧,所述激光雷达处于所述安装骨架的内侧;其中,所述滤光饰件本体上具有与所述激光雷达正对的雷达视窗区,所述滤光饰件本体包括主体和与所述主体呈一体设置或者固定连接的镀膜载体,且所述镀膜载体处于所述雷达视窗区处,所述镀膜载体上设有硬化层和增透层,所述滤光饰件本体为滤光塑料材质,所述滤光塑料可供预设波段的光透过,并可过滤其他波段的光;所述预设波段的光可透过所述镀膜载体、所述硬化层和所述增透层。The main body of the filter decoration is disposed on the mounting frame and is fixedly connected to the mounting frame. The main body of the filter decoration is located on the outside of the mounting frame, and the laser radar is located on the inner side of the mounting frame. ; Wherein, the filter ornament body has a radar window area facing the laser radar, the filter ornament body includes a main body and a coating carrier that is integrally arranged or fixedly connected to the main body, and the The coating carrier is located in the radar window area. The coating carrier is provided with a hardening layer and an anti-reflection layer. The body of the filter ornament is made of filter plastic, and the filter plastic can provide light in a preset band. It can transmit and filter light of other wavebands; the light of the preset waveband can pass through the coating carrier, the hardened layer and the anti-reflection layer.
  2.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述镀膜载体的面积大于等于所述雷达视窗区的面积。The automobile trim with a coating carrier and seamlessly integrated laser radar according to claim 1, characterized in that the area of the coating carrier is greater than or equal to the area of the radar window area.
  3.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述镀膜载体的材质为透明塑料或者滤光塑料。The automobile decoration part with a coating carrier and seamlessly integrated lidar according to claim 1, characterized in that the coating carrier is made of transparent plastic or light-filtering plastic.
  4.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述镀膜载体的材质含有加热材质,所述的加热材质为碳纳米管、碳纳米棒、纳米银线、金属加热丝或导电加热油墨中的其中一种。The automobile decoration part with a coating carrier and seamlessly integrated laser radar according to claim 1, characterized in that the material of the coating carrier contains a heating material, and the heating material is carbon nanotube, carbon nanorod, nanometer One of silver wire, metal heating wire, or conductive heating ink.
  5.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述滤光塑料可供波段在905±20纳米和/或1350±20纳米的光透过。The automobile trim with a coated carrier and seamlessly integrated lidar according to claim 1, characterized in that the filter plastic can transmit light with a wavelength band of 905±20 nanometers and/or 1350±20 nanometers.
  6.  根据权利要求1-5任意一项所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述滤光塑料为滤光PC或者滤光PMMA;所述镀膜载体的材质为透明PC或透明PMMA或滤光PC或滤光PMMA。The automobile trim with a coating carrier and seamlessly integrated laser radar according to any one of claims 1 to 5, characterized in that the filter plastic is filter PC or filter PMMA; the material of the coating carrier is It is transparent PC or transparent PMMA or filter PC or filter PMMA.
  7.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述硬化层用于增强所述镀膜载体的硬度,所述增透层用于增加所述预设波段的光的透过率;The automobile decoration part with a coating carrier and a seamlessly integrated laser radar according to claim 1, characterized in that the hardened layer is used to enhance the hardness of the coating carrier, and the anti-reflection layer is used to increase the predetermined Assume the transmittance of light in the wavelength band;
    当所述硬化层和所述增透层附着于所述镀膜载体上后,所述镀膜载体与所述主体一体嵌件注塑成型,或者所述镀膜载体通过光学胶粘接固定在所述主体上。After the hardened layer and the anti-reflection layer are attached to the coating carrier, the coating carrier and the main body are integrally insert-molded, or the coating carrier is fixed on the main body through optical glue. .
  8.  根据权利要求7所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述硬化层上还设有加热层,且所述加热层处于所述硬化层和所述增透层之间。The automobile decoration part with a coating carrier and seamlessly integrated lidar according to claim 7, characterized in that a heating layer is further provided on the hardened layer, and the heating layer is between the hardened layer and the heating layer. between layers.
  9.  根据权利要求1所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述安装骨架与所述激光雷达固定连接,且所述安装骨架上设有横向支撑板,所述横向支撑板上设有通孔,所述激光雷达被支撑在所述横向支撑板上,且所述激光雷达上设有与所述通孔对应的螺纹孔,可调螺钉穿过所述通孔螺纹连接在所述螺纹孔中。The automobile decoration part with a coating carrier and seamlessly integrated lidar according to claim 1, characterized in that the mounting frame is fixedly connected to the lidar, and the mounting frame is provided with a transverse support plate, so The transverse support plate is provided with a through hole, the laser radar is supported on the transverse support plate, and the laser radar is provided with a threaded hole corresponding to the through hole, and an adjustable screw passes through the through hole. The hole is threaded in the threaded hole.
  10.  一种具有镀膜载体和无缝集成激光雷达的汽车饰件的制造方法,应用于如权利要求1-9任意一项所述的具有镀膜载体和无缝集成激光雷达的汽车饰件,其特征在于,所述制造方法包括步骤:A method for manufacturing automobile trim parts with a coating carrier and seamlessly integrated lidar, applied to the automobile trim parts with a coating carrier and seamlessly integrated lidar as claimed in any one of claims 1 to 9, characterized in that , the manufacturing method includes the steps:
    在所述镀膜载体上喷涂或者浸涂所述硬化层,并在所述硬化层上镀所述增透层;Spray or dip-coat the hardened layer on the coating carrier, and plate the anti-reflection layer on the hardened layer;
    将所述镀膜载体与所述主体一体嵌件注塑成型,或者将所述镀膜载体通过光学胶粘接固定在所述主体上,形成所述滤光饰件本体;The coating carrier and the main body are integrally insert-molded by injection molding, or the coating carrier is bonded and fixed on the main body through optical glue to form the filter ornament body;
    将所述激光雷达固定安装在所述安装骨架上,且将所述滤光饰件本体固定连接至所述安装骨架上。The laser radar is fixedly installed on the mounting frame, and the filter decoration body is fixedly connected to the mounting frame.
  11.  根据权利要求10所述的具有镀膜载体和无缝集成激光雷达的汽车饰件的制造方法,其特征在于,在将滤光饰件本体和所述激光雷达安装至所述安装骨架上时,所述滤光饰件本体密封安装在所述安装骨架上,且所述激光雷达也密封安装在所述安装骨架上。The manufacturing method of automobile trim parts with a coating carrier and seamlessly integrated lidar according to claim 10, characterized in that when the filter trim body and the lidar are installed on the mounting frame, The filter decoration body is sealed and installed on the mounting frame, and the lidar is also sealed and installed on the mounting frame.
PCT/CN2023/112792 2022-08-25 2023-08-14 Automobile trim comprising coating carrier and seamlessly integrated laser radar and manufacturing method WO2024041404A1 (en)

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