WO2024041339A1 - Semiconductor structure, and scribe line structure and method for forming same - Google Patents

Semiconductor structure, and scribe line structure and method for forming same Download PDF

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Publication number
WO2024041339A1
WO2024041339A1 PCT/CN2023/110796 CN2023110796W WO2024041339A1 WO 2024041339 A1 WO2024041339 A1 WO 2024041339A1 CN 2023110796 W CN2023110796 W CN 2023110796W WO 2024041339 A1 WO2024041339 A1 WO 2024041339A1
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Prior art keywords
trimmed
layer
hard mask
mask layer
substrate
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PCT/CN2023/110796
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French (fr)
Chinese (zh)
Inventor
张雁红
杨鹏
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长鑫存储技术有限公司
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Publication of WO2024041339A1 publication Critical patent/WO2024041339A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/544Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10BELECTRONIC MEMORY DEVICES
    • H10B12/00Dynamic random access memory [DRAM] devices

Definitions

  • the present disclosure relates to, but is not limited to, a semiconductor structure, a scribe line structure and a method of forming the same.
  • DRAM Dynamic Random Access Memory
  • the present disclosure provides a semiconductor structure, a scribe line structure and a method of forming the same.
  • a first aspect of the present disclosure provides a method for forming a kerf structure, including the following steps:
  • a substrate is provided, and a scribe line area is defined on the substrate, and a plurality of graphics to be trimmed are formed on the substrate in the scribe line area;
  • the pattern to be trimmed is trimmed to obtain a trimmed pattern.
  • a second aspect of the present disclosure provides a kerf structure, including:
  • a plurality of trimmed graphics located within the scribe lane area on the substrate;
  • a plurality of groove structures are located on the trimmed graphics, and each groove structure covers at least one of the trimmed graphics.
  • a third aspect of the present disclosure provides a semiconductor structure including:
  • a substrate on which a plurality of chip areas and a dicing track area located between adjacent chip areas are defined;
  • the scribe line structure described above is located in the scribe line area on the substrate.
  • stacked layers are formed on the substrate, and multiple areas to be trimmed are defined, and each of the areas to be trimmed covers at least one of the patterns to be trimmed. , after etching the stacked layers of the area to be trimmed, trimming the pattern to be trimmed on the substrate.
  • trimming the pattern to be trimmed on the substrate. In this way, by reducing the area to be trimmed, not only can the trimming of the pattern to be trimmed be controlled, for example, the trimming of a single pattern to be trimmed can be realized, but the etching depth of the substrate can also be reduced, and the steps caused by etching the substrate can be reduced. height, thereby reducing load effects, reducing defects and improving product yield.
  • Figure 1 is a schematic structural diagram of a pruning area covering a graphic to be pruned arranged along one direction;
  • Figure 2 is a schematic structural diagram of a trimming area covering a graphic to be trimmed arranged in another direction;
  • Figure 3 is a schematic structural diagram of a cutting area area before the graphics to be trimmed is trimmed
  • Figure 4 is a schematic structural diagram of a cutting area area after trimming the graphics to be trimmed
  • Figure 5 is a flow chart of a method for forming a cutting track structure according to an embodiment of the present disclosure
  • Figure 6 is a schematic structural diagram of the stacked layers in the dicing lane area according to an embodiment of the present disclosure
  • Figure 7 is a schematic structural diagram of stacked layers in the chip area according to an embodiment of the present disclosure.
  • Figure 8 is a schematic diagram of the product structure after step S2 is performed in the cutting track area in the method for preparing a cutting track structure according to an embodiment of the present disclosure
  • Figure 9 is a schematic diagram of the product structure after step S4 is performed in the cutting track area in the method for preparing a cutting track structure according to an embodiment of the present disclosure
  • Figure 10 is a schematic structural diagram of the chip area after trimming according to an embodiment of the present disclosure.
  • Figure 11 is a schematic structural diagram of an area to be trimmed covering a figure to be trimmed arranged in one direction according to an embodiment of the present disclosure
  • Figure 12 is a schematic structural diagram of an area to be trimmed covering a figure to be trimmed arranged in another direction according to an embodiment of the present disclosure
  • the semiconductor structure needs to be trimmed after the pattern is formed.
  • the trimming mainly includes trimming of critical dimensions and trimming of redundant patterns.
  • the graphics in the chip area are mainly used for trimming critical dimensions
  • the graphics in the scribe area are mainly used for alignment marks. Therefore, many graphics unrelated to the mark graphics need to be trimmed (that is, graphics to be trimmed).
  • graphics to be trimmed can be set in any direction according to the process design. For example, Figure 1 shows a plurality of graphics to be trimmed 013 arranged along a first direction, and Figure 2 shows a plurality of graphics to be trimmed 013 arranged along a second direction. The first direction is different from the second direction.
  • the first direction is perpendicular to the second direction.
  • the commonly used method is: when trimming the figure 013 to be trimmed, the adjacent figures 013 to be trimmed will be trimmed together. That is, after the figure 013 to be trimmed is formed, the figure 013 to be trimmed is directly trimmed to form a cutting track structure, and Stacked layers are not formed, so the etching range cannot be well controlled.
  • the graphics 013 to be trimmed in the entire area are generally etched together, that is, multiple graphics 013 to be trimmed will be trimmed together as a whole, and the trimming of the graphics to be trimmed 013 cannot be controlled, nor can each of the graphics to be trimmed 013 be trimmed.
  • Graphic 013 is trimmed separately, and the final trimming area 02 will cover the entire graphic 013 to be trimmed.
  • FIG. 3 a schematic structural diagram of the graphics 013 to be trimmed in the cutting lane area is shown before trimming.
  • FIG. 4 shows a schematic structural diagram of the graphics 013 to be trimmed in the cutting lane area after trimming.
  • the existing method of forming a scribe line structure is as follows: forming a trench in the dielectric layer 011 of the substrate; forming a covering dielectric layer 011 and The oxide layer 012 filling the trench, the trench filled with the oxide layer 012 serves as the pattern of the scribe line area, and based on the known alignment mark pattern, it can be determined which graphics in the scribe line area belong to the pattern to be trimmed 013; after determining the pattern to be trimmed After graph 013, directly prune graph 013 to be pruned to obtain the pruned structure, see Figure 4.
  • the opening formed is relatively large, which will cause the step height after etching to be relatively large, and the overall load effect problem is more obvious, especially in large trenches, which will easily cause Important graphics (such as marking graphics) around the trimmed pattern 013 are damaged, and defects are prone to peeling off into the chip, thus reducing the product yield.
  • embodiments of the present disclosure provide a method for forming a kerf structure, including the following steps:
  • Step S1 Provide a substrate 10, and define a scribe line area on the substrate 10, and a plurality of graphics to be trimmed 103 are formed on the substrate 10 in the scribe line area;
  • Step S2 Form a stacked layer 20 on the substrate 10, and define a plurality of areas 40 to be trimmed on the stacked layer 20, and each area 40 to be trimmed covers at least one pattern 103 to be trimmed;
  • Step S3 Etch the stacked layer 20 of the area to be trimmed 40 to form a patterned stacked layer 20;
  • Step S4 Using the patterned stacked layer 20 as a mask, trim the to-be-trimmed pattern 103 to obtain the trimmed pattern 104.
  • step S1 is performed to provide a substrate 10 .
  • Substrate 10 may include a substrate with a structural layer formed thereon.
  • Substrate 10 may include a single material, multiple layers of different materials, one or more structural layers with regions of different materials or different structural patterns, etc. These materials may include semiconductors, insulators, conductors, or combinations thereof.
  • the substrate 10 in FIGS. 6 and 7 may include a substrate, a dielectric layer 101, a trench formed in the dielectric layer 101, and an oxide layer 102 covering the dielectric layer 101 and filling the trench.
  • the oxide layer 102 is preferably silicon oxide, but Not limited to this.
  • the substrate can be sequentially deposited on the substrate through a thin film deposition process such as CVD (Chemical Vapor Deposition), PVD (Physical Vapor Deposition), ALD (Atomic Layer Deposition) or any combination thereof.
  • CVD Chemical Vapor Deposition
  • PVD Physical Vapor Deposition
  • ALD Atomic Layer Deposition
  • the above-mentioned multi-layer structure is disposed on the substrate 10 to form the substrate 10 .
  • the substrate 10 may define a plurality of chip areas and a plurality of scribe line areas, and the scribe line areas are located between adjacent chip areas.
  • the trenches filled with the oxide layer 102 on the substrate 10 serve as patterns for the scribe line area and the chip area.
  • the graphics in the cutting lane area only need to be able to ensure subsequent mark alignment, only a small amount of graphics in the cutting lane area needs to be retained, that is, part of the graphics in the cutting lane area needs to be trimmed.
  • the graphics to be trimmed 103 in the cutting lane area can be determined based on the designed mark graphics. Referring to FIG. 6 , a to-be-trimmed graphic 103 whose cutting lane area needs to be trimmed is shown.
  • step S2 is performed to form a stacked layer 20 on the substrate 10 , and define a plurality of areas 40 to be trimmed on the stacked layer 20 .
  • the stacked layer 20 will cover the substrate 10 in the channel area and the chip area at the same time.
  • the stacked layer 20 includes a first hard mask layer 201, a second hard mask layer 202, a third hard mask layer 203, a fourth hard mask layer 204 and a fifth hard mask layer 205 from bottom to top. That is, a first hard mask layer 201, a second hard mask layer 202, a third hard mask layer 203, a fourth hard mask layer 204 and a third hard mask layer 204 are formed on the substrate 10 in each channel area and chip area. Five hard mask layers 205, see Figure 6 . The thicknesses of the first hard mask layer 201, the second hard mask layer 202, the third hard mask layer 203, the fourth hard mask layer 204 and the fifth hard mask layer 205 can be set according to actual requirements.
  • the step of forming the stacked layer 20 on the substrate 10 includes: sequentially forming a first hard mask layer 201 on the substrate 10, The second hard mask layer 202 , the third hard mask layer 203 , the fourth hard mask layer 204 and the fifth hard mask layer 205 .
  • a first hard mask layer 201 is formed on the oxide layer 102 of the substrate 10 .
  • the material of the first hard mask layer 201 is at least one of amorphous carbon, amorphous carbon layer (ACL) and diamond-like coating (DLC), but is not limited thereto.
  • the material of the first hard mask layer 201 It can also be SOH (spin on hardmask; spin on hard mask).
  • the first hard mask layer 201 is made of amorphous carbon.
  • amorphous carbon has the advantage of being easier to etch, and can Easier to provide as thicker layers, thus enabling the formation of transfer patterns with higher characteristics.
  • a second hard mask layer 202 is formed on the first hard mask layer 201 .
  • the material of the second hard mask layer 202 is silicon oxynitride (SiON) and/or SiCN, but is not limited thereto.
  • a third hard mask layer 203 is formed on the second hard mask layer 202 .
  • the material of the third hard mask layer 203 is silicon oxide, but is not limited thereto.
  • a fourth hard mask layer 204 is formed on the third hard mask layer 203 .
  • the material of the fourth hardmask layer 204 is SOH (spin on hardmask; spin on hardmask), but is not limited to this.
  • the fourth hard mask layer 204 may be formed by a spin coating process, but is not limited thereto.
  • SOH can include silicon hard mask materials, carbon hard mask materials, organic hard mask materials, etc.
  • a fifth hard mask layer 205 is formed on the fourth hard mask layer 204 .
  • the material of the fifth hard mask layer 205 is SiON and/or SiCN, but is not limited thereto.
  • the formation processes of the first hard mask layer 201 , the second hard mask layer 202 , the third hard mask layer 203 and the fifth hard mask layer 205 each independently include CVD, ALD and PVD. of, but not limited to.
  • CVD can be PECVD (Plasma Enhanced Chemical Vapor Deposition, plasma enhanced chemical vapor deposition method), HDPCVD (High Density Plasma Chemical Vapor Deposition, high density plasma chemical vapor deposition) or MOCVD (Metal Organic Chemical Vapor DePosition, metal organic compounds) chemical vapor deposition), but is not limited to this.
  • a CVD process is used to deposit amorphous carbon on the oxide layer 102 of the substrate 10 to form the first hard mask layer 201; and then a CVD process is used to deposit silicon oxynitride on the first hard mask layer 201 to form a third hard mask layer 201.
  • the stacked layer 20 may also include a bottom anti-reflective coating 206 (Bottom Anti-Reflective Coating, BARC) located on the fifth hard mask layer 205 .
  • the formation process of the bottom anti-reflective layer 206 may be CVD (such as PECVD, HDPCVD or MOCVD), ALD or PVD, etc.
  • the material of the bottom anti-reflective layer 206 may be one or more of SiON, silicon oxide, or tetraethyl orthosilicate, but is not limited thereto.
  • a CVD process is used to deposit SiON on the fifth hard mask layer 205 to form the bottom anti-reflective layer 206 .
  • the bottom anti-reflective layer 206 uses an anti-reflective material that can effectively eliminate light reflection to form standing waves. Therefore, the design solution of adding the bottom anti-reflective layer 206 between the photoresist layer 30 and the substrate 10 can increase exposure.
  • the energy range (EL) and focal length (DOF) reduce the impact of differences in the geometric structure of the substrate 10 on the uniformity of the CD (critical dimension), and at the same time reduce the pattern gaps caused by the scattering of reflected light caused by the sharp edges of the substrate 10 , alleviating the swing curve effect caused by the different thicknesses of the photoresist layer 30 due to the configuration of the substrate 10 , thereby enabling better photolithography patterns to be obtained with smaller line widths.
  • the method of forming the stacked layer 20 may further include: sequentially forming a seventh hard mask layer and an eighth hard mask layer on the second hard mask layer 202, and The eighth hard mask layer and the seventh hard mask layer are sequentially etched to form openings. After the openings are formed, a formation process of the third hard mask layer 203 is performed.
  • the seventh hard mask layer and the eighth hard mask layer in the scribe area are completely etched, leaving only part of the seventh hard mask layer and the eighth hard mask layer in the chip area, and the seventh hard mask layer
  • the material of is the same as the material of the fourth hard mask layer 204
  • the material of the eighth hard mask layer is the same as the material of the fifth hard mask layer 205 , as shown in FIG. 7 .
  • a step of defining a plurality of areas 40 to be trimmed is performed.
  • the steps of defining multiple areas 40 to be trimmed may include:
  • the photoresist layer 30 is formed on the stacked layer 20 , the photoresist layer 30 is exposed and developed to define a plurality of areas 40 to be trimmed.
  • the photoresist layer 30 is spin-coated on the bottom anti-reflective layer 206.
  • the photoresist layer 30 not only covers the stacked layer 20 in the scribe line area, but also covers the stacked layer 20 in the chip area.
  • the material of the photoresist layer 30 may include a negative photoresist layer 30 and a positive photoresist layer 30.
  • the material of the photoresist layer 30 may be a phenol-formaldehyde polymer. Illumination can change the chemical structure of the photoresist layer 30, and the exposed portions of the photoresist layer 30 or the unexposed portions of the photoresist layer 30 can be removed using chemical solvents.
  • the photoresist layer 30 can be exposed and developed to form a plurality of openings on the photoresist layer 30, and the photoresist located between the openings.
  • the opening exposes a partial area of the stacked layer 20.
  • the area 40 to be trimmed is the area corresponding to the partial opening.
  • the partial opening is specifically the opening corresponding to the pattern 103 to be trimmed, while the openings in other positions are used for other patterns in the cutting lane area. (such as marking graphics) and graphics in the chip area for critical dimension trimming and other trimming.
  • each area to be trimmed 40 covers at least one figure to be trimmed 103, that is, each area to be trimmed 40 can cover one figure to be trimmed 103, or can cover multiple to be trimmed at the same time.
  • each area to be trimmed 40 covers a pattern 103 to be trimmed.
  • the opening of the groove structure 50 formed by 10 will be smaller, so the etching gas accumulated in the groove structure 50 will be less, and the step height after etching will be lower, and the load effect will be smaller. Defects will also be reduced and product yields will be higher.
  • each area to be trimmed 40 perpendicular to the growth direction of the stacked layer 20 is larger than the cross-sectional area of the corresponding pattern 103 perpendicular to the growth direction of the stacked layer 20 , so that the area to be trimmed 40 completely covers the corresponding Graphics to be pruned 103.
  • the horizontal distance between the side of the area to be trimmed 40 and the same side of the graphics 103 to be trimmed covered by the area to be trimmed 40 is 30 nm to 50 nm.
  • the area to be trimmed 40 and all the graphics to be trimmed 103 covered by the area to be trimmed 40 can be projected on the same horizontal plane, and on this horizontal plane, the sides of the area to be trimmed 40 and the areas covered by the area to be trimmed 40 are The distance between the same side edges of the pattern 103 to be trimmed is 30nm to 50nm.
  • This design makes it easier to control the boundaries of the pattern 103 to be trimmed, and the height of the final groove structure is relatively neat, which is beneficial to reducing the load effect and thus improving the Product yield.
  • the horizontal distance between the side of each area to be trimmed 40 and the side of the same side of the covered figure to be trimmed 103 is 40 nm.
  • Step S3 is performed to etch the stack layer 20 of the region 40 to be trimmed to form a patterned stack 20 .
  • a dry etching process may be used, but is not limited to, to etch the fifth hard mask layer 205, the fourth hard mask layer 204, the third hard mask layer 203, the second hard mask layer 202 and the third hard mask layer 202 in sequence.
  • dry etching can be used to etch the bottom anti-reflective layer 206 first, and then etch the fifth hard mask layer 205 and the fourth hard mask layer in sequence.
  • the etching gas for dry etching can be Cl2, BCl3, etc., but is not limited to this. It should be noted that during the etching process, the patterned photoresist layer 30 will be partially removed by the etching plasma, but a certain amount of the patterned photoresist layer 30 will still remain. To protect the stacked layer 20 located below the photoresist layer pattern unit 301 from being removed by etching, wherein the stacked layer 20 located below the photoresist layer pattern unit 301 is also located above the substrate 10 . The remaining stacked layer 20 located below the photoresist layer pattern unit 301 constitutes a stacked layer pattern unit.
  • the graphics unit 301 can be designed according to process requirements.
  • the hard mask layer 202 and the first hard mask layer 201 are also sequentially and simultaneously etched. For example, when the reflective layer 204 in the scribe area is etched, the reflective layer 204 in the chip area is simultaneously etched.
  • the method of forming the scribe line structure further includes: removing the patterned photoresist layer 30 .
  • the removal process of the patterned photoresist layer 30 may also be provided after the step of trimming each pattern 103 to be trimmed.
  • the removal method of the patterned photoresist layer 30 is preferably an ashing process, but is not limited thereto.
  • the currently commonly used ashing process is to use plasma gas containing oxygen radicals or oxygen ions to remove the photoresist layer 30; the ashing process is generally heated under low pressure and the plasma gas is introduced into the reaction chamber. Since the ashing rate of the ashing process is proportional to the temperature, the ashing process is generally carried out at high temperatures. The commonly used ashing temperature is 80°C to 300°C. While the ashing process removes the remaining photoresist layer 30 in the scribe line area (i.e., the patterned photoresist layer 30), it will also remove the remaining photoresist layer 30 in the chip area. That is, the ashing process will remove all remaining photoresist layers 30 in the chip area. photoresist layer 30.
  • step S4 is performed to trim the pattern 103 to be trimmed using the patterned stacked layer 20 as a mask, that is, using the patterned stacked layer 20 as a mask to etch the substrate 10, in the area to be trimmed.
  • a plurality of groove structures 50 are formed on the substrate 10 at corresponding positions 40 to trim the pattern 103 to be trimmed.
  • each groove structure 50 can trim multiple figures 103 to be trimmed, or only one figure 103 to be trimmed.
  • each groove structure 50 only trims one figure 103 to be trimmed. Since the groove structure 50 corresponds to the area to be trimmed 40 , the smaller the area covered by each area to be trimmed 40 , the smaller the opening of the corresponding groove structure 50 will be. There will be less etching gas, so the step height after etching will be lower, the load effect will be smaller, defects will be reduced, and the product yield will be higher.
  • the etching gas will also etch the substrate 10 in other positions in the scribe line area and the substrate 10 in the chip area to trim other patterns (such as mark patterns) in the scribe line area and the chip area. Key dimensions of graphics, etc.
  • the stop condition for etching the substrate 10, that is, the condition for stopping the flow of etching gas is: the groove depth in the chip area reaches a target value, and the target value can be designed according to process requirements.
  • the etching gas may be Cl2, BCl3, etc., but is not limited thereto. It should be noted that during the etching process, the oxide layer 102 and the dielectric layer 101 on the substrate 10 will be partially removed under the action of etching plasma to trim the pattern 103 to be trimmed and mark the pattern and chip. Trimming of regional graphics, etc.
  • each to-be-trimmed area 40 covers at least one to-be-trimmed figure 103, and the finally formed groove structure 50 corresponds to the to-be-trimmed area 40, the width of the groove structure 50 is larger than the width of the groove structure 50.
  • the groove structure 50 covers the entire width of the graphics 103 to be trimmed. As an example, when each to-be-trimmed area 40 covers one to-be-trimmed figure 103 , the width of the groove structure 50 is greater than the width of the one to-be-trimmed figure 103 covered by the groove structure 50 .
  • each area 40 to be trimmed will trim one figure 103 or multiple figures 103 to be trimmed.
  • the trimming adjustment of the figures 103 to be trimmed can be realized by adjusting the size of the area 40 to be trimmed.
  • the width of the groove structure 50 in the cutting lane area in this embodiment can be adjusted, that is, the opening size of the groove structure 50 can be adjusted to realize a groove structure. 50 only trims one pattern 103 to be trimmed, so the opening of the groove structure 50 in this embodiment will be reduced, less etching gas will enter, and less accumulation will occur.
  • the etching gas is stopped flowing. Since the etching gas accumulated in the groove structure 50 of the dicing track area in this embodiment is small, the etching stop time is short, so The final step height will be reduced, and the load effect will also be reduced, especially at the location of large trenches, the effect is more obvious.
  • trenches larger than 1 ⁇ m can be considered large trenches, and the step height can refer to the depth of the groove structure 50 .
  • This embodiment can adjust the trimming of the pattern to be trimmed by reducing the area to be trimmed, that is, reducing the opening size of the stacked layer. For example, trimming a single pattern to be trimmed can reduce the etching depth of the substrate 10, thereby reducing the etching depth of the substrate 10.
  • the step height caused by etching the substrate 10 reduces the load effect, especially the load effect of large trenches, and at the same time can reduce the occurrence of defects and improve the product yield.
  • the load effect in the scribe line area is reduced, damage to the marking pattern in the scribe line area can be avoided, and substantial impact on the chip can be avoided, thereby avoiding chip failure.
  • the formation method of the scribe line structure in the embodiment of the present disclosure can significantly reduce the step height and reduce the overall load effect without affecting the internal chip.
  • the load effect at the large trench position will be extremely large. This will result in a significant improvement in the overall health of the cutting lane area.
  • the formation method of the scribe line structure in the embodiment of the present disclosure is suitable for dynamic random access memory processes, and is also applicable to other memory processes, such as static random access memory (Static Random-Access Memory, SRAM) processes. Therefore, embodiments of the present disclosure can improve the load effect of the dicing lane area in processes such as dynamic random access memory and improve product yield.
  • SRAM static random access memory
  • the cutting track structure includes: a plurality of trimmed patterns 104 and a plurality of groove structures 50 .
  • a plurality of trimmed patterns 104 are located in the scribe lane area on the substrate 10; a plurality of groove structures 50 are located on the trimmed patterns 104, and each groove structure 50 covers at least one trimmed pattern 104.
  • FIG. 9 the cutting track structure includes: a plurality of trimmed patterns 104 and a plurality of groove structures 50 .
  • a plurality of trimmed patterns 104 are located in the scribe lane area on the substrate 10; a plurality of groove structures 50 are located on the trimmed patterns 104, and each groove structure 50 covers at least one trimmed pattern 104.
  • a stacked layer 20 is formed on the substrate 10 and a plurality of areas 40 to be trimmed are defined, and each area 40 to be trimmed covers at least one graphic 103 to be trimmed; and then the stacking of the areas 40 to be trimmed is performed
  • the layer 20 is etched; after the stacked layer 20 in the region 40 to be trimmed is etched, the pattern 103 to be trimmed on the substrate 10 is trimmed to form a trimmed pattern 104. Trimming the pattern 103 to be trimmed on the substrate 10 specifically includes: using the etched stack layer 20 as a mask, etching the substrate 10 to form multiple layers on the substrate 10 at positions corresponding to the pattern 103 to be trimmed.
  • a groove structure 50 As an example, each groove structure 50 covers a trimmed pattern, and the horizontal distance between the side of the groove structure 50 and the side on the same side of the trimmed pattern 104 covered by the groove structure 50 is preferably 30 nm ⁇ 50nm.
  • the trimming adjustment of one or more figures 103 to be trimmed can be realized by adjusting the opening size of the groove structure 50 , that is, one groove structure 50 trims only one figure 103 to be trimmed, or one groove structure 50 trims multiple figures 103 to be trimmed.
  • the surface of the kerf structure formed by the above-mentioned kerf structure formation method is smooth and free of contaminant particles, while the surface of the kerf structure formed by the common method is rough and contains particles. contaminants.
  • the API inspection results show that the cutting track structure formed by the above-mentioned cutting track structure forming method does not have the defect of falling off, but the cutting track formed by the common method has the defect of falling off. Therefore, the kerf structure formed by the above-mentioned kerf structure formation method has a lower load effect, fewer defects, and a higher product yield.
  • inventions of the present disclosure also provide a semiconductor structure.
  • the semiconductor structure includes a substrate 10 and a dicing track structure. A plurality of chip areas and scribe line areas located between the chip areas are defined on the substrate 10; the scribe line structure is located in the scribe line area on the substrate 10.
  • Substrate 10 may include a substrate with a structural layer formed thereon.
  • Substrate 10 may include a single material, multiple layers of different materials, one or more structural layers with regions of different materials or different structural patterns, etc. These materials may include semiconductors, insulators, conductors, or combinations thereof.
  • the scribe line structure is prepared using the above-mentioned formation method of the scribe line structure, specifically by forming a stacked layer 20 on the substrate 10 and defining a plurality of areas 40 to be trimmed, and Each area to be trimmed 40 covers at least one pattern to be trimmed 103; then the stacked layer 20 of the area to be trimmed 40 is etched; after the stacked layer 20 of the area to be trimmed 40 is etched, the pattern to be trimmed on the substrate 10 is 103 is formed by pruning.
  • the load effect of the scribe line structure formed by the above method is relatively low and there are relatively few defects. Therefore, the yield rate of the semiconductor structure including the scribe line structure is relatively high and there are relatively few defects.
  • the term "layer" refers to a portion of material that includes a region having a thickness.
  • a layer may extend over the entire superstructure or substructure, or may have an extent less than the substructure or superstructure.
  • a layer may be a region of a uniform or non-uniform continuous structure, the thickness of which is less than the thickness of the continuous structure.
  • a layer may be located between the top and bottom surfaces of the continuous structure or between any pair of horizontal planes at the top and bottom surfaces of the continuous structure.
  • the layers may extend horizontally, vertically and/or along tapered surfaces.
  • scribe line structure and formation method provided by the present disclosure, by reducing the area to be trimmed, not only can the trimming of the pattern to be trimmed be controlled, for example, the trimming of a single pattern to be trimmed can be realized, but also the engraving of the substrate can be reduced.
  • the etching depth can reduce the step height caused by etching the substrate, thereby reducing the load effect, reducing defects and improving product yield.

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Abstract

Disclosed are a semiconductor structure, and a scribe line structure and a method for forming same. The method for forming a scribe line structure comprises: forming a stack layer on a substrate, and defining a plurality of areas to be trimmed, wherein each area to be trimmed at least covers one pattern to be trimmed; and on the basis of the areas to be trimmed, etching the stack layer and trimming the patterns to be trimmed.

Description

半导体结构、切割道结构及其形成方法Semiconductor structure, scribe line structure and formation method thereof
本公开基于申请号为202211029656.7、申请日为2022年08月25日、申请名称为“半导体结构、切割道结构及其形成方法”的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本公开作为参考。This disclosure is based on a Chinese patent application with the application number 202211029656.7, the filing date being August 25, 2022, and the application title being "Semiconductor Structure, Cutting Street Structure and Formation Method", and claims the priority of the Chinese patent application, which The entire contents of the Chinese patent application are hereby incorporated by reference into this disclosure.
技术领域Technical field
本公开涉及但不限于一种半导体结构、切割道结构及其形成方法。The present disclosure relates to, but is not limited to, a semiconductor structure, a scribe line structure and a method of forming the same.
背景技术Background technique
随着动态随机存储器(Dynamic Random Access Memory,DRAM)尺寸的不断缩减,切割道区域的负载效应问题也变得越来越明显,尤其是在大沟槽的地方会容易造成标记图形损伤,且容易出现缺陷剥落到芯片内部,造成良率降低。As the size of Dynamic Random Access Memory (DRAM) continues to shrink, the load effect problem in the dicing area has become more and more obvious, especially in large grooves, which can easily cause damage to the mark pattern, and it is easy to Defects may peel off into the chip, resulting in lower yield.
因此,有必要提供一种半导体结构、切割道结构及其形成方法,来解决切割道区域的负载效应问题。Therefore, it is necessary to provide a semiconductor structure, a scribe line structure and a forming method thereof to solve the problem of the load effect in the scribe line area.
发明内容Contents of the invention
以下是对本公开详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the subject matter described in detail in this disclosure. This summary is not intended to limit the scope of the claims.
本公开提供了一种半导体结构、切割道结构及其形成方法。The present disclosure provides a semiconductor structure, a scribe line structure and a method of forming the same.
根据一些实施例,本公开第一方面提供了一种切割道结构的形成方法,包括以下步骤:According to some embodiments, a first aspect of the present disclosure provides a method for forming a kerf structure, including the following steps:
提供衬底,并于所述衬底上定义出切割道区域,且所述切割道区域的衬底上形成有多个待修剪图形;A substrate is provided, and a scribe line area is defined on the substrate, and a plurality of graphics to be trimmed are formed on the substrate in the scribe line area;
形成堆叠层于所述衬底上,并在所述堆叠层上定义出多个待修剪区域,每个所述待修剪区域至少覆盖一个所述待修剪图形;Forming a stacked layer on the substrate, and defining a plurality of areas to be trimmed on the stacked layer, each of the areas to be trimmed covers at least one of the graphics to be trimmed;
刻蚀所述待修剪区域的堆叠层,以形成图案化的堆叠层;Etching the stacked layer of the area to be trimmed to form a patterned stacked layer;
以所述图案化的堆叠层为掩膜,对所述待修剪图形进行修剪,获得修剪后图形。Using the patterned stacked layer as a mask, the pattern to be trimmed is trimmed to obtain a trimmed pattern.
根据一些实施例,本公开第二方面提供了一种切割道结构,包括:According to some embodiments, a second aspect of the present disclosure provides a kerf structure, including:
多个修剪后图形,位于衬底上的切割道区域内;A plurality of trimmed graphics located within the scribe lane area on the substrate;
多个凹槽结构,位于所述修剪后图形上,每个所述凹槽结构至少覆盖一个所述修剪后图形。A plurality of groove structures are located on the trimmed graphics, and each groove structure covers at least one of the trimmed graphics.
根据一些实施例,本公开第三方面提供了一种半导体结构,包括:According to some embodiments, a third aspect of the present disclosure provides a semiconductor structure including:
衬底,所述衬底上定义出多个芯片区域和位于相邻的所述芯片区域之间的切割道区域;A substrate, on which a plurality of chip areas and a dicing track area located between adjacent chip areas are defined;
上述所述的切割道结构,所述切割道结构位于所述衬底上的所述切割道区域内。The scribe line structure described above is located in the scribe line area on the substrate.
本公开同提供的半导体结构、切割道结构及其形成方法中,在衬底上形成堆叠层,并定义出多个待修剪区域,且每个所述待修剪区域至少覆盖一个所述待修剪图形,在对所述待修剪区域的堆叠层进行刻蚀后,对所述衬底上的待修剪图形进行修剪。如此,通过缩小待修剪区域,不仅能够调控待修剪图形的修剪,例如能够实现单个待修剪图形的修剪,还能够减小对所述衬底的刻蚀深度,缩小刻蚀衬底后造成的台阶高度,进而能够降低负载效应,减少缺陷以及提高产品的良率。In the semiconductor structure, scribe line structure and formation method provided by the present disclosure, stacked layers are formed on the substrate, and multiple areas to be trimmed are defined, and each of the areas to be trimmed covers at least one of the patterns to be trimmed. , after etching the stacked layers of the area to be trimmed, trimming the pattern to be trimmed on the substrate. In this way, by reducing the area to be trimmed, not only can the trimming of the pattern to be trimmed be controlled, for example, the trimming of a single pattern to be trimmed can be realized, but the etching depth of the substrate can also be reduced, and the steps caused by etching the substrate can be reduced. height, thereby reducing load effects, reducing defects and improving product yield.
附图说明Description of drawings
图1是一种修剪区域覆盖沿一个方向设置的待修剪图形的结构示意图; Figure 1 is a schematic structural diagram of a pruning area covering a graphic to be pruned arranged along one direction;
图2是一种修剪区域覆盖沿另一个方向设置的待修剪图形的结构示意图;Figure 2 is a schematic structural diagram of a trimming area covering a graphic to be trimmed arranged in another direction;
图3是一种切割道区域的待修剪图形修剪之前的结构示意图;Figure 3 is a schematic structural diagram of a cutting area area before the graphics to be trimmed is trimmed;
图4是一种切割道区域的待修剪图形修剪之后的结构示意图;Figure 4 is a schematic structural diagram of a cutting area area after trimming the graphics to be trimmed;
图5是本公开一实施例的切割道结构的形成方法的流程图;Figure 5 is a flow chart of a method for forming a cutting track structure according to an embodiment of the present disclosure;
图6是本公开一实施例的切割道区域的堆叠层的结构示意图;Figure 6 is a schematic structural diagram of the stacked layers in the dicing lane area according to an embodiment of the present disclosure;
图7是本公开一实施例的芯片区域的堆叠层的结构示意图;Figure 7 is a schematic structural diagram of stacked layers in the chip area according to an embodiment of the present disclosure;
图8是本公开一实施例的切割道结构的制备方法中切割道区域执行步骤S2之后的产品结构示意图;Figure 8 is a schematic diagram of the product structure after step S2 is performed in the cutting track area in the method for preparing a cutting track structure according to an embodiment of the present disclosure;
图9是本公开一实施例的切割道结构的制备方法中切割道区域执行步骤S4之后的产品结构示意图;Figure 9 is a schematic diagram of the product structure after step S4 is performed in the cutting track area in the method for preparing a cutting track structure according to an embodiment of the present disclosure;
图10是本公开一实施例的芯片区域修整后的结构示意图;Figure 10 is a schematic structural diagram of the chip area after trimming according to an embodiment of the present disclosure;
图11是本公开一实施例的待修剪区域覆盖沿一个方向设置的待修剪图形的结构示意图;Figure 11 is a schematic structural diagram of an area to be trimmed covering a figure to be trimmed arranged in one direction according to an embodiment of the present disclosure;
图12是本公开一实施例的待修剪区域覆盖沿另一个方向设置的待修剪图形的结构示意图;Figure 12 is a schematic structural diagram of an area to be trimmed covering a figure to be trimmed arranged in another direction according to an embodiment of the present disclosure;
附图标记:Reference signs:
图1~图4中:
011-介质层,012-氧化层,013-待修剪图形,02-修剪区域;
In Figures 1 to 4:
011-dielectric layer, 012-oxide layer, 013-pattern to be trimmed, 02-trimming area;
图5~图12中:
10-衬底,101-介质层,102-氧化层,103-待修剪图形,104-修剪后图形,20-堆叠
层,201-第一硬掩膜层,202-第二硬掩膜层,203-第三硬掩膜层,204-第四硬掩膜层,205-第五硬掩膜层,206-底部抗反射层,30-光刻胶层,301-光刻胶层图形单元,40-待修剪区域,50-凹槽结构。
In Figure 5 to Figure 12:
10-Substrate, 101-Dielectric layer, 102-Oxide layer, 103-Pattern to be trimmed, 104-Pattern after trimming, 20-Stacked layer, 201-First hard mask layer, 202-Second hard mask layer, 203-The third hard mask layer, 204-The fourth hard mask layer, 205-The fifth hard mask layer, 206-Bottom anti-reflective layer, 30-Photoresist layer, 301-Photoresist layer graphics unit, 40 - area to be trimmed, 50 - groove structure.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互任意组合。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present disclosure. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments can be arbitrarily combined with each other.
半导体结构在形成图形之后是需要进行修整的,上述修整主要包括关键尺寸的修整和多余图形的修剪。在动态随机存储器的制程中,芯片区域的图形主要是进行关键尺寸的修整,而切割道区域的图形主要用于对准标记,因此需要修剪很多与标记图形无关的图形(即待修剪图形)。切割道区域的待修剪图形种类比较多,待修剪图形可以根据工艺设计朝向任意方向设置。例如,图1示出了多个沿第一方向设置的待修剪图形013,图2示出了多个沿第二方向设置的待修剪图形013,第一方向不同于第二方向,进一步的,第一方向垂直于第二方向。目前,常用方法为:在修剪待修剪图形013时,会将临近的待修剪图形013整体一起修剪,即在形成待修剪图形013之后,直接对待修剪图形013进行修剪,来形成切割道结构,并不形成堆叠层,因此,不能很好的控制刻蚀范围。具体地,一般会将整个区域的待修剪图形013一起刻蚀,即多个待修剪图形013会作为一个整体一起被修剪,并不能对待修剪图形013的修剪进行调控,也不能对每个待修剪图形013进行单独的修剪,最终的修剪区域02会覆盖整体的待修剪图形013。The semiconductor structure needs to be trimmed after the pattern is formed. The trimming mainly includes trimming of critical dimensions and trimming of redundant patterns. In the manufacturing process of dynamic random access memory, the graphics in the chip area are mainly used for trimming critical dimensions, while the graphics in the scribe area are mainly used for alignment marks. Therefore, many graphics unrelated to the mark graphics need to be trimmed (that is, graphics to be trimmed). There are many types of graphics to be trimmed in the cutting area, and the graphics to be trimmed can be set in any direction according to the process design. For example, Figure 1 shows a plurality of graphics to be trimmed 013 arranged along a first direction, and Figure 2 shows a plurality of graphics to be trimmed 013 arranged along a second direction. The first direction is different from the second direction. Further, The first direction is perpendicular to the second direction. At present, the commonly used method is: when trimming the figure 013 to be trimmed, the adjacent figures 013 to be trimmed will be trimmed together. That is, after the figure 013 to be trimmed is formed, the figure 013 to be trimmed is directly trimmed to form a cutting track structure, and Stacked layers are not formed, so the etching range cannot be well controlled. Specifically, the graphics 013 to be trimmed in the entire area are generally etched together, that is, multiple graphics 013 to be trimmed will be trimmed together as a whole, and the trimming of the graphics to be trimmed 013 cannot be controlled, nor can each of the graphics to be trimmed 013 be trimmed. Graphic 013 is trimmed separately, and the final trimming area 02 will cover the entire graphic 013 to be trimmed.
参阅图3示出了一种切割道区域的待修剪图形013修剪之前的结构示意图,图4示出了一种切割道区域的待修剪图形013修剪之后的结构示意图。参阅图3和图4,现有的切割道结构的形成方法具体如下:形成沟槽于衬底的介质层011中;形成覆盖介质层011并 填充沟槽的氧化层012,填充有氧化层012的沟槽作为切割道区域的图形,而根据已知的对准标记图形可以判定切割道区域中哪些图形属于待修剪图形013;在确定待修剪图形013之后,直接进行待修剪图形013修剪可以获得修剪后的结构,可参见图4。而待修剪图形013作为一个整体一起被修剪后,形成的开口比较大,会造成刻蚀后的台阶高度比较大,整体的负载效应问题比较明显,尤其是在大沟槽的地方会容易造成待修剪图形013周边的重要图形(例如标记图形)的损伤,且容易出现缺陷剥落到芯片内部的情况,从而造成产品的良率降低。Referring to FIG. 3 , a schematic structural diagram of the graphics 013 to be trimmed in the cutting lane area is shown before trimming. FIG. 4 shows a schematic structural diagram of the graphics 013 to be trimmed in the cutting lane area after trimming. Referring to Figures 3 and 4, the existing method of forming a scribe line structure is as follows: forming a trench in the dielectric layer 011 of the substrate; forming a covering dielectric layer 011 and The oxide layer 012 filling the trench, the trench filled with the oxide layer 012 serves as the pattern of the scribe line area, and based on the known alignment mark pattern, it can be determined which graphics in the scribe line area belong to the pattern to be trimmed 013; after determining the pattern to be trimmed After graph 013, directly prune graph 013 to be pruned to obtain the pruned structure, see Figure 4. After the pattern 013 to be trimmed is trimmed as a whole, the opening formed is relatively large, which will cause the step height after etching to be relatively large, and the overall load effect problem is more obvious, especially in large trenches, which will easily cause Important graphics (such as marking graphics) around the trimmed pattern 013 are damaged, and defects are prone to peeling off into the chip, thus reducing the product yield.
因此,有必要提供一种切割道结构的形成方法来降低刻蚀后的台阶高度,进而降低负载效应,降低剥落的缺陷出现的可能性,提高产品的良率。Therefore, it is necessary to provide a method for forming a cutting track structure to reduce the step height after etching, thereby reducing the load effect, reducing the possibility of peeling defects, and improving the product yield.
参阅图5、图6、图7、图8和图9,本公开实施例提供了一种切割道结构的形成方法,包括以下步骤:Referring to Figures 5, 6, 7, 8 and 9, embodiments of the present disclosure provide a method for forming a kerf structure, including the following steps:
步骤S1:提供衬底10,并于衬底10上定义出切割道区域,且切割道区域的衬底10上形成有多个待修剪图形103;Step S1: Provide a substrate 10, and define a scribe line area on the substrate 10, and a plurality of graphics to be trimmed 103 are formed on the substrate 10 in the scribe line area;
步骤S2:形成堆叠层20于衬底10上,并在堆叠层20上定义出多个待修剪区域40,每个待修剪区域40至少覆盖一个待修剪图形103;Step S2: Form a stacked layer 20 on the substrate 10, and define a plurality of areas 40 to be trimmed on the stacked layer 20, and each area 40 to be trimmed covers at least one pattern 103 to be trimmed;
步骤S3:刻蚀待修剪区域40的堆叠层20,以形成图案化的堆叠层20;Step S3: Etch the stacked layer 20 of the area to be trimmed 40 to form a patterned stacked layer 20;
步骤S4:以图案化的堆叠层20为掩膜,对待修剪图形103进行修剪,获得修剪后图形104。Step S4: Using the patterned stacked layer 20 as a mask, trim the to-be-trimmed pattern 103 to obtain the trimmed pattern 104.
参阅图6和图7,执行步骤S1,提供衬底10。衬底10可以包括上面形成有结构层的基底。衬底10可以包括单一材料、多层不同材料、具有不同材料或不同结构图案的区域的一个或更多个结构层等。这些材料可以包括半导体、绝缘体、导体或其组合。例如,图6和图7中衬底10可以包括基底、介质层101、介质层101中形成的沟槽以及覆盖介质层101并填充沟槽的氧化层102,氧化层102优选为氧化硅,但不限于此。作为一个选择,可通过诸如CVD(Chemical Vapor Deposition,化学气相沉积)、PVD(Physical Vapor Deposition,物理气相沉积)、ALD(Atomic Layer Deposition,原子层沉积)或其任何组合的薄膜沉积工艺依次在基底上设置上述多层结构来形成衬底10。Referring to FIG. 6 and FIG. 7 , step S1 is performed to provide a substrate 10 . Substrate 10 may include a substrate with a structural layer formed thereon. Substrate 10 may include a single material, multiple layers of different materials, one or more structural layers with regions of different materials or different structural patterns, etc. These materials may include semiconductors, insulators, conductors, or combinations thereof. For example, the substrate 10 in FIGS. 6 and 7 may include a substrate, a dielectric layer 101, a trench formed in the dielectric layer 101, and an oxide layer 102 covering the dielectric layer 101 and filling the trench. The oxide layer 102 is preferably silicon oxide, but Not limited to this. As an option, the substrate can be sequentially deposited on the substrate through a thin film deposition process such as CVD (Chemical Vapor Deposition), PVD (Physical Vapor Deposition), ALD (Atomic Layer Deposition) or any combination thereof. The above-mentioned multi-layer structure is disposed on the substrate 10 to form the substrate 10 .
衬底10可以定义出多个芯片区域和多个切割道区域,切割道区域位于相邻的芯片区域之间。衬底10上的填充有氧化层102的沟槽作为切割道区域和芯片区域的图形。切割道区域和芯片区域的图形种类很多,例如可以为埋入式字线,但不限于此。由于切割道区域的图形只需要能够确保实现后续的标记对准即可,因此切割道区域只需要保留少量的图形即可,即需要修剪部分切割道区域的图形。本实施例根据已设计的标记图形可以确定出切割道区域中的待修剪图形103。参阅图6示出了切割道区域需要修剪的待修剪图形103。The substrate 10 may define a plurality of chip areas and a plurality of scribe line areas, and the scribe line areas are located between adjacent chip areas. The trenches filled with the oxide layer 102 on the substrate 10 serve as patterns for the scribe line area and the chip area. There are many types of patterns in the scribe line area and the chip area, for example, they can be buried word lines, but are not limited thereto. Since the graphics in the cutting lane area only need to be able to ensure subsequent mark alignment, only a small amount of graphics in the cutting lane area needs to be retained, that is, part of the graphics in the cutting lane area needs to be trimmed. In this embodiment, the graphics to be trimmed 103 in the cutting lane area can be determined based on the designed mark graphics. Referring to FIG. 6 , a to-be-trimmed graphic 103 whose cutting lane area needs to be trimmed is shown.
本实施例在对待修剪图形103进行修剪的同时,还可以对切割道区域的其他图形(例如标记图形)以及芯片区域的图形进行修整,例如在对待修剪图形103进行修剪的同时,可以对芯片区域的图形的关键尺寸进行修整,使芯片区域的图形最终的关键尺寸更接近目标值。In this embodiment, while trimming the graphics 103 to be trimmed, other graphics (such as mark graphics) in the dicing lane area and graphics in the chip area can also be trimmed. For example, while trimming the graphics 103 to be trimmed, the chip area can also be trimmed. The critical dimensions of the graphics are trimmed so that the final critical dimensions of the graphics in the chip area are closer to the target value.
继续参阅图6和图8,执行步骤S2,形成堆叠层20于衬底10上,并在堆叠层20上定义出多个待修剪区域40。Continuing to refer to FIGS. 6 and 8 , step S2 is performed to form a stacked layer 20 on the substrate 10 , and define a plurality of areas 40 to be trimmed on the stacked layer 20 .
在形成堆叠层20的过程中,堆叠层20会同时覆盖沟道区域和芯片区域的衬底10。In the process of forming the stacked layer 20, the stacked layer 20 will cover the substrate 10 in the channel area and the chip area at the same time.
堆叠层20从下至上依次包括第一硬掩膜层201、第二硬掩膜层202、第三硬掩膜层203、第四硬掩膜层204以及第五硬掩膜层205。即每个沟道区域和芯片区域的衬底10上均形成有第一硬掩膜层201、第二硬掩膜层202、第三硬掩膜层203、第四硬掩膜层204以及第五硬掩膜层205,可参阅图6。第一硬掩膜层201、第二硬掩膜层202、第三硬掩膜层203、第四硬掩膜层204以及第五硬掩膜层205的厚度可以根据实际需求进行设定。The stacked layer 20 includes a first hard mask layer 201, a second hard mask layer 202, a third hard mask layer 203, a fourth hard mask layer 204 and a fifth hard mask layer 205 from bottom to top. That is, a first hard mask layer 201, a second hard mask layer 202, a third hard mask layer 203, a fourth hard mask layer 204 and a third hard mask layer 204 are formed on the substrate 10 in each channel area and chip area. Five hard mask layers 205, see Figure 6 . The thicknesses of the first hard mask layer 201, the second hard mask layer 202, the third hard mask layer 203, the fourth hard mask layer 204 and the fifth hard mask layer 205 can be set according to actual requirements.
形成堆叠层20于衬底10上的步骤包括:在衬底10上依次形成第一硬掩膜层201、 第二硬掩膜层202、第三硬掩膜层203、第四硬掩膜层204以及第五硬掩膜层205。The step of forming the stacked layer 20 on the substrate 10 includes: sequentially forming a first hard mask layer 201 on the substrate 10, The second hard mask layer 202 , the third hard mask layer 203 , the fourth hard mask layer 204 and the fifth hard mask layer 205 .
继续参阅图6,形成第一硬掩膜层201于衬底10的氧化层102上。第一硬掩膜层201的材质为无定形碳、非晶碳层(ACL)和类金刚石涂层(DLC)中的至少一种,但不限于此,例如第一硬掩膜层201的材质还可以为SOH(spin on hardmask;硬掩膜上旋体)。作为一个示例,第一硬掩膜层201的材质为无定形碳,相对于第二硬掩膜层202至第五硬掩膜层205的材料,无定形碳具有更容易蚀刻的优点,并且可以更容易地作为较厚的层提供,因此能够形成具有更高特征的转移图案。Continuing to refer to FIG. 6 , a first hard mask layer 201 is formed on the oxide layer 102 of the substrate 10 . The material of the first hard mask layer 201 is at least one of amorphous carbon, amorphous carbon layer (ACL) and diamond-like coating (DLC), but is not limited thereto. For example, the material of the first hard mask layer 201 It can also be SOH (spin on hardmask; spin on hard mask). As an example, the first hard mask layer 201 is made of amorphous carbon. Compared with the materials of the second hard mask layer 202 to the fifth hard mask layer 205 , amorphous carbon has the advantage of being easier to etch, and can Easier to provide as thicker layers, thus enabling the formation of transfer patterns with higher characteristics.
在形成第一硬掩膜层201之后,形成第二硬掩膜层202于第一硬掩膜层201上。第二硬掩膜层202的材质为氮氧化硅(SiON)和/或SiCN,但不限于此。After the first hard mask layer 201 is formed, a second hard mask layer 202 is formed on the first hard mask layer 201 . The material of the second hard mask layer 202 is silicon oxynitride (SiON) and/or SiCN, but is not limited thereto.
在形成第二硬掩膜层202之后,形成第三硬掩膜层203于第二硬掩膜层202上。第三硬掩膜层203的材质为氧化硅,但不限于此。After the second hard mask layer 202 is formed, a third hard mask layer 203 is formed on the second hard mask layer 202 . The material of the third hard mask layer 203 is silicon oxide, but is not limited thereto.
在形成第三硬掩膜层203之后,形成第四硬掩膜层204于第三硬掩膜层203上。第四硬掩膜层204的材质为SOH(spin on hardmask;硬掩膜上旋体),但不限于此。第四硬掩膜层204可以通过旋转涂布工艺形成,但不限于此。SOH可以包括硅硬掩膜材质、碳硬掩膜材质以及有机硬掩膜材质等。After the third hard mask layer 203 is formed, a fourth hard mask layer 204 is formed on the third hard mask layer 203 . The material of the fourth hardmask layer 204 is SOH (spin on hardmask; spin on hardmask), but is not limited to this. The fourth hard mask layer 204 may be formed by a spin coating process, but is not limited thereto. SOH can include silicon hard mask materials, carbon hard mask materials, organic hard mask materials, etc.
在形成第四硬掩膜层204之后,形成第五硬掩膜层205于第四硬掩膜层204上。第五硬掩膜层205的材质为SiON和/或SiCN,但不限于此。After the fourth hard mask layer 204 is formed, a fifth hard mask layer 205 is formed on the fourth hard mask layer 204 . The material of the fifth hard mask layer 205 is SiON and/or SiCN, but is not limited thereto.
在本实施例中,第一硬掩膜层201、第二硬掩膜层202、第三硬掩膜层203以及第五硬掩膜层205的形成工艺各自独立地包括CVD、ALD和PVD中的一种,但不限于此。CVD可以为PECVD(Plasma Enhanced Chemical Vapor Deposition,等离子体增强化学的气相沉积法)、HDPCVD(High Density Plasma Chemical Vapor Deposition,高密度等离子体化学气相沉积)或者MOCVD(Metal Organic Chemical Vapor DePosition,金属有机化合物化学气相淀积),但不限于此。例如,采用CVD工艺在衬底10的氧化层102上沉积无定形碳,以形成第一硬掩膜层201;然后采用CVD工艺在第一硬掩膜层201上沉积氮氧化硅,以形成第二硬掩膜层202;接着采用CVD工艺在第二硬掩膜层202上沉积氧化硅,以形成第三硬掩膜层203;接着采用旋转涂布工艺在第三硬掩膜层203上旋涂SOH,以形成第四硬掩膜层204;最后采用CVD工艺在第四硬掩膜层204上沉积氮氧化硅,以形成第五硬掩膜层205。In this embodiment, the formation processes of the first hard mask layer 201 , the second hard mask layer 202 , the third hard mask layer 203 and the fifth hard mask layer 205 each independently include CVD, ALD and PVD. of, but not limited to. CVD can be PECVD (Plasma Enhanced Chemical Vapor Deposition, plasma enhanced chemical vapor deposition method), HDPCVD (High Density Plasma Chemical Vapor Deposition, high density plasma chemical vapor deposition) or MOCVD (Metal Organic Chemical Vapor DePosition, metal organic compounds) chemical vapor deposition), but is not limited to this. For example, a CVD process is used to deposit amorphous carbon on the oxide layer 102 of the substrate 10 to form the first hard mask layer 201; and then a CVD process is used to deposit silicon oxynitride on the first hard mask layer 201 to form a third hard mask layer 201. Second hard mask layer 202; then use a CVD process to deposit silicon oxide on the second hard mask layer 202 to form a third hard mask layer 203; then use a spin coating process to spin on the third hard mask layer 203 SOH is applied to form the fourth hard mask layer 204; finally, a CVD process is used to deposit silicon oxynitride on the fourth hard mask layer 204 to form the fifth hard mask layer 205.
继续参阅图6,堆叠层20还可以包括位于第五硬掩膜层205上的底部抗反射层206(Bottom Anti-Reflective Coating,BARC)。底部抗反射层206的形成工艺可以为CVD(例如PECVD、HDPCVD或者MOCVD)、ALD或者PVD等。底部抗反射层206的材质可以为SiON、氧化硅或正硅酸乙酯中的一种或多种,但不限于此。例如,采用CVD工艺在第五硬掩膜层205上沉积SiON,以形成底部抗反射层206。Continuing to refer to FIG. 6 , the stacked layer 20 may also include a bottom anti-reflective coating 206 (Bottom Anti-Reflective Coating, BARC) located on the fifth hard mask layer 205 . The formation process of the bottom anti-reflective layer 206 may be CVD (such as PECVD, HDPCVD or MOCVD), ALD or PVD, etc. The material of the bottom anti-reflective layer 206 may be one or more of SiON, silicon oxide, or tetraethyl orthosilicate, but is not limited thereto. For example, a CVD process is used to deposit SiON on the fifth hard mask layer 205 to form the bottom anti-reflective layer 206 .
底部抗反射层206采用的是一种能有效消除光反射形成驻波的抗反射材质,因此,在光刻胶层30和衬底10之间添加底部抗反射层206的设计方案,能够增加曝光能量范围(EL)和焦距(DOF),减少由于衬底10几何结构差异对CD(关键尺寸)的均匀度产生的影响,同时减少衬底10的锐边引起反射光的散射而造成的图形缺口,缓解由于衬底10的构型导致光刻胶层30厚度不同而引起的摆动曲线效应,从而能够在更小线宽下得到较好的光刻图形。The bottom anti-reflective layer 206 uses an anti-reflective material that can effectively eliminate light reflection to form standing waves. Therefore, the design solution of adding the bottom anti-reflective layer 206 between the photoresist layer 30 and the substrate 10 can increase exposure. The energy range (EL) and focal length (DOF) reduce the impact of differences in the geometric structure of the substrate 10 on the uniformity of the CD (critical dimension), and at the same time reduce the pattern gaps caused by the scattering of reflected light caused by the sharp edges of the substrate 10 , alleviating the swing curve effect caused by the different thicknesses of the photoresist layer 30 due to the configuration of the substrate 10 , thereby enabling better photolithography patterns to be obtained with smaller line widths.
本实施例在形成第三硬掩膜层203之前,堆叠层20的形成方法还可以包括:依次形成第七硬掩膜层和第八硬掩膜层于第二硬掩膜层202上,并依次刻蚀第八硬掩膜层和第七硬掩膜层形成开口。在形成开口之后,执行第三硬掩膜层203的形成工艺。其中切割道区域的第七硬掩膜层和第八硬掩膜层被刻蚀完全,仅留芯片区域的部分第七硬掩膜层和第八硬掩膜层,且第七硬掩膜层的材质与第四硬掩膜层204的材质相同,第八硬掩膜层的材质与第五硬掩膜层205的材质相同,可参见图7。 In this embodiment, before forming the third hard mask layer 203, the method of forming the stacked layer 20 may further include: sequentially forming a seventh hard mask layer and an eighth hard mask layer on the second hard mask layer 202, and The eighth hard mask layer and the seventh hard mask layer are sequentially etched to form openings. After the openings are formed, a formation process of the third hard mask layer 203 is performed. The seventh hard mask layer and the eighth hard mask layer in the scribe area are completely etched, leaving only part of the seventh hard mask layer and the eighth hard mask layer in the chip area, and the seventh hard mask layer The material of is the same as the material of the fourth hard mask layer 204 , and the material of the eighth hard mask layer is the same as the material of the fifth hard mask layer 205 , as shown in FIG. 7 .
参阅图8,在形成堆叠层20之后,执行定义出多个待修剪区域40的步骤。定义出多个待修剪区域40的步骤可以包括:Referring to FIG. 8 , after the stacked layer 20 is formed, a step of defining a plurality of areas 40 to be trimmed is performed. The steps of defining multiple areas 40 to be trimmed may include:
形成光刻胶层30于堆叠层20上;Form a photoresist layer 30 on the stacked layer 20;
在堆叠层20上形成光刻胶层30后,曝光显影光刻胶层30,以定义出多个待修剪区域40。After the photoresist layer 30 is formed on the stacked layer 20 , the photoresist layer 30 is exposed and developed to define a plurality of areas 40 to be trimmed.
基于上述方式定义出多个待修剪区域40后,在形成底部抗反射层206后,在底部抗反射层206上旋涂光刻胶层30。光刻胶层30不仅覆盖切割道区域的堆叠层20,还会覆盖芯片区域的堆叠层20。After defining multiple areas 40 to be trimmed based on the above method, after forming the bottom anti-reflective layer 206, the photoresist layer 30 is spin-coated on the bottom anti-reflective layer 206. The photoresist layer 30 not only covers the stacked layer 20 in the scribe line area, but also covers the stacked layer 20 in the chip area.
光刻胶层30的材质可以包括负性光刻胶层30和正性光刻胶层30,例如光刻胶层30的材质可以为苯酚-甲醛聚合物。光照可以改变光刻胶层30的化学结构,光刻胶层30被曝光的部分或者光刻胶层30未被曝光的部分可以通过化学溶剂去掉。The material of the photoresist layer 30 may include a negative photoresist layer 30 and a positive photoresist layer 30. For example, the material of the photoresist layer 30 may be a phenol-formaldehyde polymer. Illumination can change the chemical structure of the photoresist layer 30, and the exposed portions of the photoresist layer 30 or the unexposed portions of the photoresist layer 30 can be removed using chemical solvents.
在曝光显影光刻胶层30形成图案化的光刻胶层30的制程中,曝光显影光刻胶层30可以在光刻胶层30上形成多个开口,以及位于开口之间的光刻胶层图形单元301。开口暴露出堆叠层20的部分区域,待修剪区域40即为部分开口对应的区域,部分开口具体为待修剪图形103所对应的开口,而其他位置的开口则用于对切割道区域的其他图形(例如标记图形)和芯片区域的图形进行关键尺寸的修整以及其他修整。In the process of exposing and developing the photoresist layer 30 to form the patterned photoresist layer 30, the photoresist layer 30 can be exposed and developed to form a plurality of openings on the photoresist layer 30, and the photoresist located between the openings. Layer graphics unit 301. The opening exposes a partial area of the stacked layer 20. The area 40 to be trimmed is the area corresponding to the partial opening. The partial opening is specifically the opening corresponding to the pattern 103 to be trimmed, while the openings in other positions are used for other patterns in the cutting lane area. (such as marking graphics) and graphics in the chip area for critical dimension trimming and other trimming.
在本实施例中,参阅图8和图9,每个待修剪区域40至少覆盖一个待修剪图形103,即每个待修剪区域40可以覆盖一个待修剪图形103,也可以同时覆盖多个待修剪图形103。作为一个示例,每个待修剪区域40覆盖一个待修剪图形103,如此,每个待修剪区域40覆盖的面积越小,在光刻胶层30上形成的开口会越小,最终刻蚀衬底10形成的凹槽结构50的开口也会越小,从而在凹槽结构50中积累的刻蚀气体也会越少,进而刻蚀后的台阶高度也会越低,负载效应也会越小,缺陷也会减少,产品的良率也会更高。In this embodiment, referring to Figures 8 and 9, each area to be trimmed 40 covers at least one figure to be trimmed 103, that is, each area to be trimmed 40 can cover one figure to be trimmed 103, or can cover multiple to be trimmed at the same time. Graphics 103. As an example, each area to be trimmed 40 covers a pattern 103 to be trimmed. In this way, the smaller the area covered by each area 40 to be trimmed, the smaller the opening formed on the photoresist layer 30 will be, and the substrate will eventually be etched. The opening of the groove structure 50 formed by 10 will be smaller, so the etching gas accumulated in the groove structure 50 will be less, and the step height after etching will be lower, and the load effect will be smaller. Defects will also be reduced and product yields will be higher.
每个待修剪区域40在垂直于堆叠层20生长方向的横截面积是大于对应的待修剪图形103在垂直于堆叠层20生长方向的横截面积的,以实现待修剪区域40完全覆盖对应的待修剪图形103。作为一个示例,待修剪区域40的侧边与该待修剪区域40覆盖的待修剪图形103的同侧侧边之间的水平距离为30nm~50nm。具体的,可以将待修剪区域40与该待修剪区域40覆盖的所有的待修剪图形103投影于同一水平面上,且在该水平面上,待修剪区域40的侧边与该待修剪区域40覆盖的待修剪图形103的同侧侧边之间的距离为30nm~50nm,该设计使得待修剪图形103的边界更容易控制,而且最终形成沟槽结构的高度比较整齐,有利于降低负载效应,从而提高产品的良率。例如,在每个待修剪区域40覆盖一个待修剪图形103时,每个待修剪区域40的侧边与覆盖的待修剪图形103的同侧侧边之间的水平距离为40nm。The cross-sectional area of each area to be trimmed 40 perpendicular to the growth direction of the stacked layer 20 is larger than the cross-sectional area of the corresponding pattern 103 perpendicular to the growth direction of the stacked layer 20 , so that the area to be trimmed 40 completely covers the corresponding Graphics to be pruned 103. As an example, the horizontal distance between the side of the area to be trimmed 40 and the same side of the graphics 103 to be trimmed covered by the area to be trimmed 40 is 30 nm to 50 nm. Specifically, the area to be trimmed 40 and all the graphics to be trimmed 103 covered by the area to be trimmed 40 can be projected on the same horizontal plane, and on this horizontal plane, the sides of the area to be trimmed 40 and the areas covered by the area to be trimmed 40 are The distance between the same side edges of the pattern 103 to be trimmed is 30nm to 50nm. This design makes it easier to control the boundaries of the pattern 103 to be trimmed, and the height of the final groove structure is relatively neat, which is beneficial to reducing the load effect and thus improving the Product yield. For example, when each area to be trimmed 40 covers a figure to be trimmed 103, the horizontal distance between the side of each area to be trimmed 40 and the side of the same side of the covered figure to be trimmed 103 is 40 nm.
执行步骤S3,刻蚀待修剪区域40的堆叠层20,以形成图案化的堆叠,20。作为一个示例,可以采用但不仅限于干法刻蚀工艺依次刻蚀第五硬掩膜层205、第四硬掩膜层204、第三硬掩膜层203、第二硬掩膜层202以及第一硬掩膜层201。在第五硬掩膜层205上形成有底部抗反射层206时,可以采用干法刻蚀先刻蚀底部抗反射层206,然后再依次刻蚀第五硬掩膜层205、第四硬掩膜层204、第三硬掩膜层203、第二硬掩膜层202以及第一硬掩膜层201。干法刻蚀的刻蚀气体可以为Cl2、BCl3等,但不限于此。需要说明的是,在刻蚀的过程中,图案化的光刻胶层30在刻蚀等离子体的作用下会被部分去除,但仍会有一定的图案化的光刻胶层30被保留下来以保护位于光刻胶层图形单元301下方的堆叠层20不会被刻蚀去除,其中位于光刻胶层图形单元301下方的堆叠层20同时位于衬底10上方。被保留的位于光刻胶层图形单元301下方的堆叠层20构成堆叠层图形单元。Step S3 is performed to etch the stack layer 20 of the region 40 to be trimmed to form a patterned stack 20 . As an example, a dry etching process may be used, but is not limited to, to etch the fifth hard mask layer 205, the fourth hard mask layer 204, the third hard mask layer 203, the second hard mask layer 202 and the third hard mask layer 202 in sequence. A hard mask layer 201. When the bottom anti-reflective layer 206 is formed on the fifth hard mask layer 205, dry etching can be used to etch the bottom anti-reflective layer 206 first, and then etch the fifth hard mask layer 205 and the fourth hard mask layer in sequence. layer 204, third hard mask layer 203, second hard mask layer 202 and first hard mask layer 201. The etching gas for dry etching can be Cl2, BCl3, etc., but is not limited to this. It should be noted that during the etching process, the patterned photoresist layer 30 will be partially removed by the etching plasma, but a certain amount of the patterned photoresist layer 30 will still remain. To protect the stacked layer 20 located below the photoresist layer pattern unit 301 from being removed by etching, wherein the stacked layer 20 located below the photoresist layer pattern unit 301 is also located above the substrate 10 . The remaining stacked layer 20 located below the photoresist layer pattern unit 301 constitutes a stacked layer pattern unit.
在对切割道区域的衬底10上的堆叠层20进行刻蚀的同时,芯片区域的衬底10上的堆叠层20也会被刻蚀,而芯片区域的堆叠层20上的光刻胶层图形单元301可以按照工艺要求进行设计。作为一个示例,在依次刻蚀切割道区域的反射层204、第四硬掩膜层204、 第二硬掩膜层202以及第一硬掩膜层201时,芯片区域的反射层204、第五硬掩膜层205、第四硬掩膜层204、第三硬掩膜层203、第二硬掩膜层202以及第一硬掩膜层201也被依次同步刻蚀。例如,在刻蚀切割道区域的反射层204时,芯片区域的反射层204被同步刻蚀。While the stacked layer 20 on the substrate 10 in the scribe area is etched, the stacked layer 20 on the substrate 10 in the chip area will also be etched, and the photoresist layer on the stacked layer 20 in the chip area will also be etched. The graphics unit 301 can be designed according to process requirements. As an example, the reflective layer 204, the fourth hard mask layer 204, When the second hard mask layer 202 and the first hard mask layer 201 are used, the reflective layer 204, the fifth hard mask layer 205, the fourth hard mask layer 204, the third hard mask layer 203, and the second hard mask layer 201 in the chip area The hard mask layer 202 and the first hard mask layer 201 are also sequentially and simultaneously etched. For example, when the reflective layer 204 in the scribe area is etched, the reflective layer 204 in the chip area is simultaneously etched.
在刻蚀待修剪区域40的堆叠层20之后,切割道结构的形成方法还包括:去除图案化的光刻胶层30。在其他实施例中,图案化的光刻胶层30的去除工艺还可以设置在每个待修剪图形103进行修剪的步骤之后。After etching the stacked layer 20 in the region 40 to be trimmed, the method of forming the scribe line structure further includes: removing the patterned photoresist layer 30 . In other embodiments, the removal process of the patterned photoresist layer 30 may also be provided after the step of trimming each pattern 103 to be trimmed.
图案化的光刻胶层30的去除方法优选为灰化工艺,但不限于此。目前常用的灰化工艺是使用包含氧基或氧离子的等离子气体来去除光刻胶层30;灰化过程一般是在低压下加热,并向反应室通入等离子气体。由于灰化过程的灰化速率与温度成正比,所以灰化过程一般都是在高温下进行的,一般常用的灰化温度为80℃~300℃。灰化工艺在除去切割道区域剩余的光刻胶层30(即图案化的光刻胶层30)的同时,也会除去芯片区域剩余的光刻胶层30,即灰化工艺会除去所有剩余的光刻胶层30。The removal method of the patterned photoresist layer 30 is preferably an ashing process, but is not limited thereto. The currently commonly used ashing process is to use plasma gas containing oxygen radicals or oxygen ions to remove the photoresist layer 30; the ashing process is generally heated under low pressure and the plasma gas is introduced into the reaction chamber. Since the ashing rate of the ashing process is proportional to the temperature, the ashing process is generally carried out at high temperatures. The commonly used ashing temperature is 80°C to 300°C. While the ashing process removes the remaining photoresist layer 30 in the scribe line area (i.e., the patterned photoresist layer 30), it will also remove the remaining photoresist layer 30 in the chip area. That is, the ashing process will remove all remaining photoresist layers 30 in the chip area. photoresist layer 30.
参阅提8和图9,执行步骤S4,以图案化的堆叠层为掩膜,对待修剪图形103进行修剪,即以图案化的堆叠层20为掩膜,刻蚀衬底10,在待修剪区域40对应位置的衬底10上形成多个凹槽结构50,以修剪待修剪图形103。在本实施例中,每个凹槽结构50可以修剪多个待修剪图形103,也可以仅修剪一个待修剪图形103。作为一个示例,每个凹槽结构50仅修剪一个待修剪图形103。由于凹槽结构50是与待修剪区域40相对应的,因此每个待修剪区域40覆盖的面积越小,对应形成的凹槽结构50的开口也会越小,在凹槽结构50中积累的刻蚀气体也会越少,从而刻蚀后的台阶高度也会越低,负载效应也会越小,缺陷也会减少,进而产品的良率也会更高。Referring to Figure 8 and Figure 9, step S4 is performed to trim the pattern 103 to be trimmed using the patterned stacked layer 20 as a mask, that is, using the patterned stacked layer 20 as a mask to etch the substrate 10, in the area to be trimmed. A plurality of groove structures 50 are formed on the substrate 10 at corresponding positions 40 to trim the pattern 103 to be trimmed. In this embodiment, each groove structure 50 can trim multiple figures 103 to be trimmed, or only one figure 103 to be trimmed. As an example, each groove structure 50 only trims one figure 103 to be trimmed. Since the groove structure 50 corresponds to the area to be trimmed 40 , the smaller the area covered by each area to be trimmed 40 , the smaller the opening of the corresponding groove structure 50 will be. There will be less etching gas, so the step height after etching will be lower, the load effect will be smaller, defects will be reduced, and the product yield will be higher.
在对待修剪图形103进行修剪的同时,刻蚀气体还会刻蚀切割道区域其他位置的衬底10和芯片区域的衬底10,来修整切割道区域的其他图形(例如标记图形)和芯片区域图形的关键尺寸等。例如,参阅图10,在切割道区域的衬底10上形成多个凹槽结构50的同时,芯片区域的衬底10上也会形成多个凹槽。而刻蚀衬底10的停止条件,即停止通入刻蚀气体的条件为:芯片区域的凹槽深度达到目标值,目标值可以根据工艺需求进行设计。While trimming the pattern 103 to be trimmed, the etching gas will also etch the substrate 10 in other positions in the scribe line area and the substrate 10 in the chip area to trim other patterns (such as mark patterns) in the scribe line area and the chip area. Key dimensions of graphics, etc. For example, referring to FIG. 10 , while multiple groove structures 50 are formed on the substrate 10 in the scribe area, multiple grooves are also formed on the substrate 10 in the chip area. The stop condition for etching the substrate 10, that is, the condition for stopping the flow of etching gas is: the groove depth in the chip area reaches a target value, and the target value can be designed according to process requirements.
在步骤S4中,刻蚀气体可以为Cl2、BCl3等,但不限于此。需要说明的是,在刻蚀的过程中,衬底10上的氧化层102和介质层101在刻蚀等离子体的作用下会被部分去除,来实现待修剪图形103的修剪以及标记图形和芯片区域图形的修整等。In step S4, the etching gas may be Cl2, BCl3, etc., but is not limited thereto. It should be noted that during the etching process, the oxide layer 102 and the dielectric layer 101 on the substrate 10 will be partially removed under the action of etching plasma to trim the pattern 103 to be trimmed and mark the pattern and chip. Trimming of regional graphics, etc.
参阅图10、图11和图12,由于每个待修剪区域40至少覆盖一个待修剪图形103,而最终形成的凹槽结构50与待修剪区域40相对应,因此凹槽结构50的宽度大于该凹槽结构50覆盖的所有的待修剪图形103的宽度。作为一个示例,在每个待修剪区域40覆盖一个待修剪图形103时,凹槽结构50的宽度大于该凹槽结构50覆盖的一个待修剪图形103的宽度。Referring to Figures 10, 11 and 12, since each to-be-trimmed area 40 covers at least one to-be-trimmed figure 103, and the finally formed groove structure 50 corresponds to the to-be-trimmed area 40, the width of the groove structure 50 is larger than the width of the groove structure 50. The groove structure 50 covers the entire width of the graphics 103 to be trimmed. As an example, when each to-be-trimmed area 40 covers one to-be-trimmed figure 103 , the width of the groove structure 50 is greater than the width of the one to-be-trimmed figure 103 covered by the groove structure 50 .
在刻蚀的过程中,每个待修剪区域40会修剪一个待修剪图形103或者多个待修剪图形103,本实施例可以通过调整待修剪区域40的大小来实现待修剪图形103的修剪调整。相对于常用方法中的多个待修剪图形被整体修剪,本实施例中的切割道区域的凹槽结构50的宽度可以调整,即凹槽结构50的开口大小可以调整,来实现一个凹槽结构50仅修剪一个待修剪图形103,因此本实施例的凹槽结构50的开口会减小,刻蚀气体进去的少,积累的也会比较少。在芯片区域刻蚀形成的凹槽达到目标值时停止通入刻蚀气体,由于本实施例的切割道区域的凹槽结构50中积累的刻蚀气体少,刻蚀停止的时间较短,因此最终的台阶高度会降低,负载效应也会减小,尤其是在大沟槽的位置,效果更明显,一般大于1μm的沟槽可以认为是大沟槽,台阶高度可以指凹槽结构50的深度。During the etching process, each area 40 to be trimmed will trim one figure 103 or multiple figures 103 to be trimmed. In this embodiment, the trimming adjustment of the figures 103 to be trimmed can be realized by adjusting the size of the area 40 to be trimmed. Compared with the common method in which multiple graphics to be trimmed are trimmed as a whole, the width of the groove structure 50 in the cutting lane area in this embodiment can be adjusted, that is, the opening size of the groove structure 50 can be adjusted to realize a groove structure. 50 only trims one pattern 103 to be trimmed, so the opening of the groove structure 50 in this embodiment will be reduced, less etching gas will enter, and less accumulation will occur. When the groove formed by etching in the chip area reaches the target value, the etching gas is stopped flowing. Since the etching gas accumulated in the groove structure 50 of the dicing track area in this embodiment is small, the etching stop time is short, so The final step height will be reduced, and the load effect will also be reduced, especially at the location of large trenches, the effect is more obvious. Generally, trenches larger than 1 μm can be considered large trenches, and the step height can refer to the depth of the groove structure 50 .
本实施例可以通过缩小待修剪区域,即缩小堆叠层的开口尺寸,来调整待修剪图形的修剪,例如实现单个待修剪图形的修剪,能够减小对衬底10的刻蚀深度,进而能够缩小 刻蚀衬底10后造成的台阶高度,降低负载效应,尤其是大沟槽的负载效应,同时能够减少缺陷的出现,提高产品的良率。同时,由于切割道区域的负载效应降低,可以避免切割道区域的标记图形的损伤,以及避免对芯片产生实质性的影响,进而可以避免芯片的失效。This embodiment can adjust the trimming of the pattern to be trimmed by reducing the area to be trimmed, that is, reducing the opening size of the stacked layer. For example, trimming a single pattern to be trimmed can reduce the etching depth of the substrate 10, thereby reducing the etching depth of the substrate 10. The step height caused by etching the substrate 10 reduces the load effect, especially the load effect of large trenches, and at the same time can reduce the occurrence of defects and improve the product yield. At the same time, since the load effect in the scribe line area is reduced, damage to the marking pattern in the scribe line area can be avoided, and substantial impact on the chip can be avoided, thereby avoiding chip failure.
因此,本公开实施例中的切割道结构的形成方法可以在内部芯片不受影响的情况下,使得台阶高度明显降低,整体的负载效应减少,尤其是大沟槽位置的负载效应会极大的减少,从而使得切割道区域整体的健康情况也会得到明显提升。Therefore, the formation method of the scribe line structure in the embodiment of the present disclosure can significantly reduce the step height and reduce the overall load effect without affecting the internal chip. In particular, the load effect at the large trench position will be extremely large. This will result in a significant improvement in the overall health of the cutting lane area.
本公开实施例中的切割道结构的形成方法适用于动态随机存储器制程,其他存储器制程同样适用,例如静态随机存取存储器(Static Random-Access Memory,SRAM)制程等。因此,本公开实施例能够改善动态随机存储器等制程中切割道区域的负载效应,提高产品良率。The formation method of the scribe line structure in the embodiment of the present disclosure is suitable for dynamic random access memory processes, and is also applicable to other memory processes, such as static random access memory (Static Random-Access Memory, SRAM) processes. Therefore, embodiments of the present disclosure can improve the load effect of the dicing lane area in processes such as dynamic random access memory and improve product yield.
除此之外,本公开实施例还提供了一种采用上述实施例的切割道结构的形成方法形成的切割道结构。参阅图9,该切割道结构包括:多个修剪后图形104和多个凹槽结构50。多个修剪后图形104位于衬底10上的切割道区域内;多个凹槽结构50位于修剪后图形104上,每个凹槽结构50至少覆盖一个修剪后图形104。具体地,参阅图8,通过在衬底10上形成堆叠层20,并定义出多个待修剪区域40,且每个待修剪区域40至少覆盖一个待修剪图形103;然后对待修剪区域40的堆叠层20进行刻蚀;在对待修剪区域40的堆叠层20进行刻蚀后,对衬底10上的待修剪图形103进行修剪来形成修剪后图形104。对衬底10上的待修剪图形103进行修剪具体为:以刻蚀后的堆叠层20为掩膜,对衬底10进行刻蚀,以在待修剪图形103对应位置的衬底10上形成多个凹槽结构50。作为一个示例,每个凹槽结构50覆盖一个修剪后图形,且凹槽结构50的侧边与该凹槽结构50覆盖的修剪后图形104的同侧侧边之间的水平距离优选为30nm~50nm。In addition, embodiments of the present disclosure also provide a dicing track structure formed by using the forming method of the dicing track structure in the above embodiment. Referring to FIG. 9 , the cutting track structure includes: a plurality of trimmed patterns 104 and a plurality of groove structures 50 . A plurality of trimmed patterns 104 are located in the scribe lane area on the substrate 10; a plurality of groove structures 50 are located on the trimmed patterns 104, and each groove structure 50 covers at least one trimmed pattern 104. Specifically, referring to FIG. 8 , a stacked layer 20 is formed on the substrate 10 and a plurality of areas 40 to be trimmed are defined, and each area 40 to be trimmed covers at least one graphic 103 to be trimmed; and then the stacking of the areas 40 to be trimmed is performed The layer 20 is etched; after the stacked layer 20 in the region 40 to be trimmed is etched, the pattern 103 to be trimmed on the substrate 10 is trimmed to form a trimmed pattern 104. Trimming the pattern 103 to be trimmed on the substrate 10 specifically includes: using the etched stack layer 20 as a mask, etching the substrate 10 to form multiple layers on the substrate 10 at positions corresponding to the pattern 103 to be trimmed. A groove structure 50. As an example, each groove structure 50 covers a trimmed pattern, and the horizontal distance between the side of the groove structure 50 and the side on the same side of the trimmed pattern 104 covered by the groove structure 50 is preferably 30 nm~ 50nm.
本实施例可以通过调整凹槽结构50的开口大小,来实现一个或者多个待修剪图形103的修剪调整,即一个凹槽结构50仅修剪一个待修剪图形103或者一个凹槽结构50修剪多个待修剪图形103;而且通过调整凹槽结构50的开口大小不仅可以缩小刻蚀衬底10后造成的台阶高度,降低负载效应,尤其是大沟槽的负载效应,还可以减少缺陷的出现,提高产品的良率。In this embodiment, the trimming adjustment of one or more figures 103 to be trimmed can be realized by adjusting the opening size of the groove structure 50 , that is, one groove structure 50 trims only one figure 103 to be trimmed, or one groove structure 50 trims multiple figures 103 to be trimmed. The pattern 103 to be trimmed; and by adjusting the opening size of the groove structure 50, it can not only reduce the step height caused by etching the substrate 10, reduce the load effect, especially the load effect of large trenches, but also reduce the occurrence of defects and improve Product yield.
本实施例通过扫描电镜的扫描结果可以发现,采用上述的切割道结构的形成方法形成的切割道结构的表面光滑,无污染物颗粒,而采用常用方法形成的切割道结构的表面粗糙且存在颗粒污染物。而API检查结果显示采用上述的切割道结构的形成方法形成的切割道结构不存在脱落的缺陷,而采用常用方法形成的切割道则存在脱落的缺陷。因此,采用上述的切割道结构的形成方法形成的切割道结构的负载效应较低,缺陷较少,产品良率也较高。In this embodiment, it can be found from the scanning electron microscope scanning results that the surface of the kerf structure formed by the above-mentioned kerf structure formation method is smooth and free of contaminant particles, while the surface of the kerf structure formed by the common method is rough and contains particles. contaminants. The API inspection results show that the cutting track structure formed by the above-mentioned cutting track structure forming method does not have the defect of falling off, but the cutting track formed by the common method has the defect of falling off. Therefore, the kerf structure formed by the above-mentioned kerf structure formation method has a lower load effect, fewer defects, and a higher product yield.
此外,本公开实施例还提供了一种半导体结构,参阅图9和图10,该半导体结构包括衬底10和切割道结构。衬底10上定义出多个芯片区域和位于芯片区域之间的切割道区域;切割道结构位于衬底10上的切割道区域内。In addition, embodiments of the present disclosure also provide a semiconductor structure. Refer to FIGS. 9 and 10 . The semiconductor structure includes a substrate 10 and a dicing track structure. A plurality of chip areas and scribe line areas located between the chip areas are defined on the substrate 10; the scribe line structure is located in the scribe line area on the substrate 10.
衬底10可以包括上面形成有结构层的基底。衬底10可以包括单一材料、多层不同材料、具有不同材料或不同结构图案的区域的一个或更多个结构层等。这些材料可以包括半导体、绝缘体、导体或其组合。Substrate 10 may include a substrate with a structural layer formed thereon. Substrate 10 may include a single material, multiple layers of different materials, one or more structural layers with regions of different materials or different structural patterns, etc. These materials may include semiconductors, insulators, conductors, or combinations thereof.
参阅图6、图7和图8,切割道结构是采用上述的切割道结构的形成方法制备的,具体是通过在衬底10上形成堆叠层20,并定义出多个待修剪区域40,且每个待修剪区域40至少覆盖一个待修剪图形103;然后对待修剪区域40的堆叠层20进行刻蚀;在对待修剪区域40的堆叠层20进行刻蚀后,对衬底10上的待修剪图形103进行修剪来形成的。而由上述方法形成的切割道结构的负载效应比较低,缺陷也比较少,因此包括切割道结构的半导体结构的良率比较高,缺陷也比较少。Referring to Figures 6, 7 and 8, the scribe line structure is prepared using the above-mentioned formation method of the scribe line structure, specifically by forming a stacked layer 20 on the substrate 10 and defining a plurality of areas 40 to be trimmed, and Each area to be trimmed 40 covers at least one pattern to be trimmed 103; then the stacked layer 20 of the area to be trimmed 40 is etched; after the stacked layer 20 of the area to be trimmed 40 is etched, the pattern to be trimmed on the substrate 10 is 103 is formed by pruning. The load effect of the scribe line structure formed by the above method is relatively low and there are relatively few defects. Therefore, the yield rate of the semiconductor structure including the scribe line structure is relatively high and there are relatively few defects.
此外,可以理解的是,虽然本公开实施例披露如上,然而上述实施例并非用以限定本 公开的实施例。对于任何熟悉本领域的技术人员而言,在不脱离本公开实施例技术方案范围情况下,都可利用上述揭示的技术内容对本公开实施例技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本公开实施例技术方案的内容,依据本公开实施例的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本公开实施例技术方案保护的范围内。In addition, it can be understood that although the embodiments of the present disclosure are disclosed above, the above-mentioned embodiments are not intended to limit the present disclosure. Disclosed Embodiments. For any person familiar with the art, without departing from the scope of the technical solutions of the disclosed embodiments, they can use the technical content disclosed above to make many possible changes and modifications to the technical solutions of the disclosed embodiments, or modify them to be equivalent. Varied equivalent embodiments. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the embodiments of the present disclosure that do not deviate from the technical solutions of the embodiments of the present disclosure still fall within the scope of protection of the technical solutions of the embodiments of the present disclosure. Inside.
虽然本说明书中使用相对性的用语,例如“上”“下”来描述一个组件对于另一组件的相对关系,但是这些术语用于本说明书中仅出于方便,例如根据附图中所述的示例的方向。能理解的是,如果将装置翻转使其上下颠倒,则所叙述在“上”的组件将会成为在“下”的组件。当某结构在其它结构“上”时,有可能是指某结构一体形成于其它结构上,或指某结构“直接”设置在其它结构上,或指某结构通过另一结构“间接”设置在其它结构上。Although relative terms, such as "upper" and "lower" are used in this specification to describe the relative relationship of one component to another component, these terms are used in this specification only for convenience, such as according to the figures. Example orientation. It will be understood that if the device is turned upside down, components described as "on" would then appear as "on" components. When a structure is "on" another structure, it may mean that the structure is integrally formed on the other structure, or that the structure is "directly" placed on the other structure, or that the structure is "indirectly" placed on the other structure through another structure. on other structures.
如在本文使用的,术语“层”是指包括具有厚度的区域的材料部分。层可以在整个上层结构或下层结构之上延伸,或者可以具有小于下层结构或上层结构的范围。此外,层可以是均匀或不均匀的连续结构的区域,其厚度小于连续结构的厚度。例如,层可以位于连续结构的顶表面与底表面之间或在连续结构的顶表面与底表面处的任何一对水平面之间。层可以水平地、垂直地和/或沿着锥形表面延伸。As used herein, the term "layer" refers to a portion of material that includes a region having a thickness. A layer may extend over the entire superstructure or substructure, or may have an extent less than the substructure or superstructure. Furthermore, a layer may be a region of a uniform or non-uniform continuous structure, the thickness of which is less than the thickness of the continuous structure. For example, a layer may be located between the top and bottom surfaces of the continuous structure or between any pair of horizontal planes at the top and bottom surfaces of the continuous structure. The layers may extend horizontally, vertically and/or along tapered surfaces.
而且还应该理解的是,本公开实施例并不限于此处描述的特定的方法、化合物、材质、制造技术、用法和应用,它们可以变化。还应该理解的是,此处描述的术语仅仅用来描述特定实施例,而不是用来限制本公开实施例的范围。必须注意的是,此处的以及所附权利要求中使用的单数形式“一个”、“一种”以及“该”包括复数基准,除非上下文明确表示相反意思。因此,例如,对“一个步骤”引述意味着对一个或多个步骤的引述,并且可能包括次级步骤。应该以最广义的含义来理解使用的所有连词。因此,词语“或”应该被理解为具有逻辑“或”的定义,而不是逻辑“异或”的定义,除非上下文明确表示相反意思。此处描述的结构将被理解为还引述该结构的功能等效物。可被解释为近似的语言应该被那样理解,除非上下文明确表示相反意思。Furthermore, it should also be understood that the disclosed embodiments are not limited to the specific methods, compounds, materials, manufacturing techniques, uses and applications described herein, as they may vary. It should also be understood that the terminology described herein is used only to describe particular embodiments and is not intended to limit the scope of the disclosed embodiments. It must be noted that, as used herein and in the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates a contrary meaning. Thus, for example, a reference to "a step" means a reference to one or more steps, and may include secondary steps. All conjunctions used should be understood in their broadest sense. Accordingly, the word "or" should be understood to have the definition of a logical "or" and not a logical "exclusive-or" unless the context clearly indicates the contrary. Structures described herein will be understood to also recite functional equivalents of that structure. Language that may be construed as approximate should be construed as such unless the context clearly indicates a contrary meaning.
工业实用性Industrial applicability
本公开提供的半导体结构、切割道结构及其形成方法中,通过缩小待修剪区域,不仅能够调控待修剪图形的修剪,例如能够实现单个待修剪图形的修剪,还能够减小对衬底的刻蚀深度,缩小刻蚀衬底后造成的台阶高度,进而能够降低负载效应,减少缺陷以及提高产品的良率。 In the semiconductor structure, scribe line structure and formation method provided by the present disclosure, by reducing the area to be trimmed, not only can the trimming of the pattern to be trimmed be controlled, for example, the trimming of a single pattern to be trimmed can be realized, but also the engraving of the substrate can be reduced. The etching depth can reduce the step height caused by etching the substrate, thereby reducing the load effect, reducing defects and improving product yield.

Claims (15)

  1. 一种切割道结构的形成方法,包括以下步骤:A method for forming a cutting track structure includes the following steps:
    提供衬底(10),并于所述衬底(10)上定义出切割道区域,且所述切割道区域的衬底(10)上形成有多个待修剪图形(103);A substrate (10) is provided, and a scribe line area is defined on the substrate (10), and a plurality of graphics to be trimmed (103) are formed on the substrate (10) in the scribe line area;
    形成堆叠层(20)于所述衬底(10)上,并在所述堆叠层(20)上定义出多个待修剪区域(40),每个所述待修剪区域(40)至少覆盖一个所述待修剪图形(103);A stacked layer (20) is formed on the substrate (10), and a plurality of areas (40) to be trimmed are defined on the stacked layer (20), and each of the areas (40) to be trimmed covers at least one The graphics to be trimmed (103);
    刻蚀所述待修剪区域(40)的堆叠层(20),以形成图案化的堆叠层(20);Etching the stacked layer (20) of the region (40) to be trimmed to form a patterned stacked layer (20);
    以所述图案化的堆叠层(20)为掩膜,对所述待修剪图形(103)进行修剪,获得修剪后图形(104)。Using the patterned stacked layer (20) as a mask, the pattern to be trimmed (103) is trimmed to obtain a trimmed pattern (104).
  2. 如权利要求1所述的切割道结构的形成方法,其中,所述在所述堆叠层(20)上定义出多个待修剪区域(40)的步骤包括:The method of forming a scribe line structure as claimed in claim 1, wherein the step of defining a plurality of areas (40) to be trimmed on the stacked layer (20) includes:
    形成光刻胶层(30)于所述堆叠层(20)上;Form a photoresist layer (30) on the stacked layer (20);
    曝光显影所述光刻胶层(30),以定义出所述多个待修剪区域(40)。The photoresist layer (30) is exposed and developed to define the plurality of areas to be trimmed (40).
  3. 如权利要求1或2所述的切割道结构的形成方法,其中,每个所述待修剪区域(40)覆盖一个所述待修剪图形(103),以实现对每个所述待修剪图形(103)的修剪。The method of forming a cutting track structure according to claim 1 or 2, wherein each of the to-be-trimmed areas (40) covers one of the to-be-trimmed graphics (103), so as to realize each of the to-be-trimmed graphics (103). 103) pruning.
  4. 如权利要求1-3任一项所述的切割道结构的形成方法,其中,所述待修剪区域(40)的侧边与该待修剪区域(40)覆盖的所述待修剪图形(103)的同侧侧边之间的水平距离为30nm~50nm。The method of forming a cutting track structure according to any one of claims 1 to 3, wherein the sides of the area to be trimmed (40) and the graphics to be trimmed (103) covered by the area to be trimmed (40) The horizontal distance between the sides on the same side is 30nm~50nm.
  5. 如权利要求1-4任一项所述的切割道结构的形成方法,其中,所述堆叠层(20)从下至上依次包括第一硬掩膜层(201)、第二硬掩膜层(202)、第三硬掩膜层(203)、第四硬掩膜层(204)和第五硬掩膜层(205)。The method of forming a scribe line structure according to any one of claims 1 to 4, wherein the stacked layer (20) includes a first hard mask layer (201), a second hard mask layer (201) from bottom to top. 202), the third hard mask layer (203), the fourth hard mask layer (204) and the fifth hard mask layer (205).
  6. 如权利要求5所述的切割道结构的形成方法,其中,所述第一硬掩膜层(201)的材质包括无定形碳、非晶碳层和类金刚石涂层中的至少一种;和/或The method of forming a scribe line structure according to claim 5, wherein the material of the first hard mask layer (201) includes at least one of amorphous carbon, an amorphous carbon layer and a diamond-like coating; and /or
    所述第二硬掩膜层(202)的材质包括SiON和/或SiCN;和/或The material of the second hard mask layer (202) includes SiON and/or SiCN; and/or
    所述第三硬掩膜层(203)的材质包括氧化硅;和/或The third hard mask layer (203) is made of silicon oxide; and/or
    所述第四硬掩膜层(204)的材质包括SOH;和/或The material of the fourth hard mask layer (204) includes SOH; and/or
    所述第五硬掩膜层(205)的材质包括SiON和/或SiCN。The fifth hard mask layer (205) is made of SiON and/or SiCN.
  7. 如权利要求5或6所述的切割道结构的形成方法,其中,所述堆叠层(20)还包括底部抗反射层(206),所述底部抗反射层(206)位于所述第五硬掩膜层(205)上。The method of forming a scribe line structure according to claim 5 or 6, wherein the stacked layer (20) further includes a bottom anti-reflective layer (206), the bottom anti-reflective layer (206) is located on the fifth hard on the mask layer (205).
  8. 如权利要求7所述的切割道结构的形成方法,其中,所述底部抗反射层(206)的材质包括SiON、氧化硅和正硅酸乙酯中的至少一种。The method of forming a scribe line structure according to claim 7, wherein the material of the bottom anti-reflective layer (206) includes at least one of SiON, silicon oxide and ethyl orthosilicate.
  9. 如权利要求5-8任一项所述的切割道结构的形成方法,其中,所述第四硬掩膜层(204)的形成工艺包括旋转涂布工艺,所述第一硬掩膜层(201)、所述第二硬掩膜层(202)、所述第三硬掩膜层(203)和所述第五硬掩膜层(205)的形成工艺各自独立地包括CVD、ALD和PVD中的一种。The method of forming a scribe line structure according to any one of claims 5 to 8, wherein the formation process of the fourth hard mask layer (204) includes a spin coating process, and the first hard mask layer (204) 201), the formation processes of the second hard mask layer (202), the third hard mask layer (203) and the fifth hard mask layer (205) each independently include CVD, ALD and PVD one of them.
  10. 如权利要求1-9任一项所述的切割道结构的形成方法,其中,所述衬底(10)上还定义出多个芯片区域,所述切割道区域位于相邻的所述芯片区域之间。The method of forming a scribe line structure according to any one of claims 1 to 9, wherein a plurality of chip areas are also defined on the substrate (10), and the scribe line areas are located in adjacent chip areas. between.
  11. 如权利要求10所述的切割道结构的形成方法,其中,所述形成堆叠层(20)于所述衬底(10)上的步骤中,所述堆叠层(20)还覆盖每个所述芯片区域对应的衬底(10)上。The method of forming a scribe line structure according to claim 10, wherein in the step of forming a stacked layer (20) on the substrate (10), the stacked layer (20) also covers each of the on the substrate (10) corresponding to the chip area.
  12. 如权利要求1-11任一项所述的切割道结构的形成方法,其中,所述以所述图案化的堆叠层(20)为掩膜,对所述待修剪图形(103)进行修剪的步骤包括:以所述图案化的堆叠层(20)为掩膜,刻蚀所述衬底(10),以在所述待修剪图形(103)对应位置的衬底(10)上形成多个凹槽结构(50)。 The method of forming a scribe line structure according to any one of claims 1 to 11, wherein the patterned stacked layer (20) is used as a mask to trim the pattern (103) to be trimmed. The steps include: using the patterned stacked layer (20) as a mask, etching the substrate (10) to form a plurality of layers on the substrate (10) corresponding to the pattern (103) to be trimmed. Groove structure (50).
  13. 一种切割道结构,其中,所述切割道结构包括:A cutting track structure, wherein the cutting track structure includes:
    多个修剪后图形(104),位于衬底(10)上的切割道区域内;A plurality of trimmed graphics (104) located in the scribe lane area on the substrate (10);
    多个凹槽结构(50),位于所述修剪后图形(104)上,每个所述凹槽结构(50)至少覆盖一个所述修剪后图形(104)。A plurality of groove structures (50) are located on the trimmed pattern (104), and each groove structure (50) covers at least one of the trimmed pattern (104).
  14. 如权利要求13所述的切割道结构,其中,每个所述凹槽结构(50)覆盖一个所述修剪后图形(104),且所述凹槽结构(50)的侧边与该凹槽结构(50)覆盖的所述修剪后图形(104)的同侧侧边之间的水平距离为30nm~50nm。The cutting channel structure according to claim 13, wherein each of the groove structures (50) covers one of the trimmed patterns (104), and the side edges of the groove structures (50) are in contact with the groove. The horizontal distance between the same sides of the trimmed pattern (104) covered by the structure (50) is 30 nm to 50 nm.
  15. 一种半导体结构,所述半导体结构包括:A semiconductor structure, the semiconductor structure includes:
    衬底(10),所述衬底(10)上定义出多个芯片区域和位于相邻的所述芯片区域之间的切割道区域;A substrate (10), on which a plurality of chip areas and a dicing track area located between adjacent chip areas are defined;
    如权利要求13或14所述的切割道结构,所述切割道结构位于所述衬底(10)上的所述切割道区域内。 The scribe line structure according to claim 13 or 14, the scribe line structure is located in the scribe line area on the substrate (10).
PCT/CN2023/110796 2022-08-25 2023-08-02 Semiconductor structure, and scribe line structure and method for forming same WO2024041339A1 (en)

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JPH05251336A (en) * 1992-03-06 1993-09-28 Fujitsu Ltd Manufacture of semiconductor device
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