WO2024040686A1 - Mother glass, and cyclic utilization method and system for alkali metal element in mother glass - Google Patents

Mother glass, and cyclic utilization method and system for alkali metal element in mother glass Download PDF

Info

Publication number
WO2024040686A1
WO2024040686A1 PCT/CN2022/122721 CN2022122721W WO2024040686A1 WO 2024040686 A1 WO2024040686 A1 WO 2024040686A1 CN 2022122721 W CN2022122721 W CN 2022122721W WO 2024040686 A1 WO2024040686 A1 WO 2024040686A1
Authority
WO
WIPO (PCT)
Prior art keywords
alkali metal
glass
plain glass
plain
metal elements
Prior art date
Application number
PCT/CN2022/122721
Other languages
French (fr)
Chinese (zh)
Inventor
胡伟
孟鸿
Original Assignee
北京大学深圳研究生院
深圳市东丽华科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京大学深圳研究生院, 深圳市东丽华科技有限公司 filed Critical 北京大学深圳研究生院
Publication of WO2024040686A1 publication Critical patent/WO2024040686A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/02Tempering or quenching glass products using liquid
    • C03B27/03Tempering or quenching glass products using liquid the liquid being a molten metal or a molten salt
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum

Definitions

  • the invention relates to the field of glass manufacturing and processing, and specifically relates to a method and system for recycling alkali metal elements in plain glass and plain glass.
  • the traditional method is to replace the ion exchange salt bath in the strengthening furnace every time one or several batches of glass are produced.
  • the ion exchange salt bath should be replaced with a new one.
  • the process is time-consuming, laborious and delays production, resulting in increased costs and reduced efficiency.
  • the main components of ion exchange salt baths are potassium nitrate and sodium nitrate, both of which are key substances controlled by public safety. The replaced and discarded "poisoned" ion exchange salt baths will cause great damage to the environment.
  • Corning Co., Ltd. provides a regeneration method for a poisoned salt bath in its invention patent application number CN201680068029.0, which includes providing a salt bath containing at least one of KNO 3 and NaNO 3 ; providing an ion-exchangeable lithium cation Substrate; contacting at least a portion of the ion-exchangeable substrate with the salt bath, whereby lithium cations in the salt bath diffuse from the ion-exchangeable substrate and dissolve in the salt bath; utilizing phosphate to selectively precipitate the dissolved lithium cations from the salt bath .
  • the method also includes preventing or reducing the formation of crystals on the surface of the ion-exchangeable substrate when removing the ion-exchangeable substrate from the salt bath, thereby preventing or reducing the formation of surface defects in the ion-exchangeable substrate.
  • the regeneration method of the molten salt is to regenerate the molten salt for glass strengthening used to form a compressive stress layer on the glass surface through ion exchange, the molten salt contains potassium nitrate, and the regeneration method includes the molten salt after the ion exchange treatment.
  • the process of adding potassium orthophosphate is to regenerate the molten salt for glass strengthening used to form a compressive stress layer on the glass surface through ion exchange, the molten salt contains potassium nitrate, and the regeneration method includes the molten salt after the ion exchange treatment.
  • the process of adding potassium orthophosphate is to regenerate the molten salt for glass strengthening used to form a compressive stress layer on the glass surface through ion exchange, the molten salt contains potassium nitrate, and the regeneration method includes the molten salt after the ion exchange treatment.
  • salt bath furnaces are generally 10 tons or more, and the number of glass sheets processed in one strengthening process can reach tens of thousands.
  • environmental control of the salt bath is not carried out, it is extremely easy to This leads to surface defects in the strengthened glass, a significant decrease in glass strength between batches, and successive failure of the salt bath.
  • the main materials of glass-strengthened salt bath are potassium nitrate and sodium nitrate.
  • Potassium nitrate is a strong oxidant, flammable, explosive, and the main component of explosives;
  • sodium phosphate is a strong alkali and weak acid salt, which is highly water-absorbent and corrosive. ; Both of these are key substances under public safety control.
  • these materials cannot be recycled and need to be used in huge amounts, which not only causes great damage to the environment, but also leads to high production costs.
  • the salt bath purification additive material can be quickly absorbed and used to produce chemically strengthened glass.
  • the lithium ions and sodium ions in the ion exchange salt bath ensure that the concentration of lithium ions and sodium ions in the ion exchange salt bath is at a low level, ensuring the dimensional stability and surface stress stability of mass production of chemically strengthened glass.
  • the salt bath purification additive material can be quickly and conveniently taken out, reducing the impact on production efficiency.
  • the salt bath purification additive material proposed in the above-mentioned patent proposed by the applicant can be reused many times after being processed to release the absorbed impurity ions (lithium ions, sodium ions), the released lithium ions
  • the final disposal method is to directly discard it together with the purified additive materials, which results in a large amount of lithium being wasted.
  • the technical problem to be solved by the present invention is to provide a recycling method for alkali metal elements in plain glass.
  • the invention also provides a kind of plain glass and a recycling system for alkali metal elements in the plain glass. This will achieve the purpose of reducing the waste of lithium resources and carbon dioxide emissions in the glass field.
  • the method for recycling alkali metal elements in plain glass includes the following steps:
  • the solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
  • the raw glass batch mixture is melted and prepared to obtain a second raw glass containing an alkali metal element.
  • the components of the second plain glass and the first plain glass and the percentage content of each component are the same.
  • the mass percentage of the main solid ingredient is less than or equal to 50wt%.
  • the pretreatment includes at least one of cleaning, drying, and crushing.
  • the plain glass contains all the metal compounds contained in the solid product.
  • the plain glass contains all the metal compounds contained in the main solid ingredients.
  • the alkali metal elements at least include Li.
  • the alkali metal elements further include Na or K.
  • the alkali metal elements exist in the form of covalent compounds or ionic compounds in the plain glass;
  • the ion exchange salt bath contains the alkali metal element in an ionic form
  • the alkali metal element exists in the form of a covalent compound or an ionic compound in the solid product and the main solid ingredient.
  • the ion exchange salt bath contains a nitrate with a mass fraction of greater than or equal to 50 wt%.
  • the "first plain glass containing alkali metal elements and an alkali metal ion fixative are placed in an ion exchange salt bath to react for a certain period of time to obtain alkali metal-containing
  • the alkali metal ion fixative absorbs the alkali metal element in the ionic form released from the first plain glass through a chemical reaction.
  • the alkali metal ion fixing agent is a compound that can absorb the alkali metal element existing in ionic form; the alkali metal ion fixing agent and the alkali metal ion fixing agent contain alkali.
  • the solid products of metal elements are solid in the atmosphere at normal temperature and pressure and in the ion exchange salt bath.
  • the alkali metal ion fixative includes one or more of silicate, phosphate, borate and antimonate.
  • the plain glass contains:
  • the auxiliary solid ingredients include ZrO, MgO, MgCO 3 , CaO, CaCO 3 , Na 2 O, NaNO 3 , NaCO 3 , K 2 O, KNO 3 , K 2 CO 3 , B 2 O 3 , P 2 O 5 , Y 2 O 3 , at least one of ZnO, SnO 2 , Sb 2 O 3 and NaCl.
  • the present invention provides a kind of plain glass prepared by the recycling method as described above, and the plain glass contains all kinds of elements contained in the main solid ingredient.
  • the plain glass contains a shaped or amorphous structure.
  • the stereotyped structure includes at least one of lithium disilicate, lithium silicate, feldspar, and beta quartz.
  • the invention provides a recycling system for alkali metal elements in plain glass.
  • the recycling system includes:
  • Raw material supply module used to manufacture first element glass and alkali metal ion fixative
  • the processing and recycling module is used to place the first plain glass and the alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain strengthened chemically strengthened glass and a solid product containing alkali metal elements;
  • the solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
  • the reprocessing module is used to mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture; and is used to melt and prepare the plain glass ingredient mixture to obtain a second plain glass containing alkali metal elements.
  • the reprocessing module includes a detection unit and a calculation unit;
  • the detection unit is used to detect the components of the main solid ingredients and the content of each component
  • the calculation unit is used to analyze and obtain the composition of the auxiliary solid batching based on the required composition and content of each component of the second plain glass and the detected composition and content of each component of the main solid batching.
  • the content of each component and the added amount of the auxiliary solid ingredients are divided into: the added amount is the mass ratio of the auxiliary solid ingredients to the main solid ingredients.
  • the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the solid containing the alkali metal element Li.
  • the product is then recycled in subsequent processes as a raw material for preparing plain glass to obtain a corresponding second plain glass containing alkali metal element Li, so that the The alkali metal element Li released from the first glass enters the second glass, realizing the recycling of the Li element, thereby reducing the waste of lithium resources in the glass field.
  • the raw materials used are usually carbonates or sulfates, so the preparation process of existing plain glass will inevitably produce a large amount of CO 2 and SO 2 .
  • the main solid ingredients in the raw glass batch mixture used to prepare the second raw glass are silicate, phosphate, borate or antimonate, that is to say, in the During the melting and preparation process of the raw glass batch mixture, the main solid batch will not release CO 2 and SO 2 . Therefore, it can be understood that compared with the existing raw glass preparation method, the same amount of raw glass can be prepared. In this case, the emission of CO 2 and SO 2 can be significantly reduced by adopting the recycling method of this application.
  • FIG. 1 is a block diagram of the recycling system provided by this application.
  • Figure 2 is the XRD pattern of the first prime glass RG’-22;
  • Figure 3 is the XRD pattern of the first prime glass RG’-23;
  • Figure 4 is the XRD pattern of the first prime glass RG’-24;
  • Figure 5 is the XRD pattern of the first prime glass RG’-26.
  • Lithium iron phosphate battery is a lithium-ion battery using lithium iron phosphate (LiFePO 4 ) as the positive electrode material and carbon as the negative electrode material;
  • ternary polymer lithium battery refers to the positive electrode material using lithium nickel cobalt manganate (Li(NiCoMn) O 2 ) or lithium battery with ternary cathode material of lithium nickel cobalt aluminate, both mainstream batteries use a large amount of lithium.
  • Lithium is very sparsely distributed on the earth. Most of it is found in the "salt lakes” on the plateau, and some is found in associated ores. Both forms of reserves are poor ores, and the costs of mining and utilizing them are very high. , causing the price of lithium carbonate to rise, directly or indirectly causing the price of batteries and electric vehicles to skyrocket.
  • the main purpose of the Kyoto Protocol is to solve the problem of global warming. As a signatory, China has also issued a target time for "carbon peak and carbon neutrality". To solve the dual carbon problem, the traditional smelting, cement, and glass industries are the focus. It is undoubtedly more difficult for the glass industry. On the one hand, it must find alternative energy sources and reduce the use of petrochemical energy. On the other hand, from the perspective of glass formation, it is difficult to eliminate the emission of carbon dioxide, because the formation of glass is a process of silicate formation. This process mainly requires the use of a variety of carbonate materials mixed and melted with silica sand to achieve, during which the conversion of carbonate into silicate will release a large amount of carbon dioxide. From the perspective of silicate formation, reducing carbon dioxide emissions is determined by natural properties, which is very difficult and difficult to overcome.
  • the recycling method includes the following steps S1 to S4.
  • Step S1 Place the first glass containing alkali metal elements and an alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain a solid product containing alkali metal elements.
  • the step S1 can be understood as a chemical strengthening process for plain glass containing alkali metal elements; ordinary plain glass contains at least SiO 2 , Al 2 O 3 , and alkali metal element Li.
  • the alkali metal element Elements exist in the form of covalent compounds or ionic compounds in the plain glass.
  • the plain glass contains: 39-75 mol% SiO 2 , 0.5-30 mol% Li 2 O, and 0-28 mol% Al. 2 O 3 , preferably, the plain glass contains: 39-75 mol% SiO 2 , 0.5-29.8 mol% Li 2 O, and 4.13-28 mol% Al 2 O 3 .
  • the ion exchange salt bath can be understood as the ion exchange salt bath mentioned above.
  • the ion exchange salt bath contains the alkali metal elements in the form of ionic states. Specifically, the ion exchange salt bath contains The mass fraction of nitrate is greater than or equal to 50wt%;
  • the alkali metal ion fixative can be understood as the salt bath purification additive material mentioned above, which can quickly absorb lithium ions in the ion exchange salt bath.
  • the alkali metal ion fixative can be combined with the ionic state
  • the compound in which the alkali metal element exists in the form of a precipitation reaction is preferably one or more combinations of silicate, phosphate, borate, and antimonate.
  • the alkali metal ion The fixative contains 20-65mol% SiO 2 , 25-55mol% Na 2 O, 0-16mol% Al 2 O 3 , 0-35mol% B 2 O 3 , 0-35mol% P 2 O 5 ;
  • the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the solid product containing the alkali metal element Li. .
  • the plain glass will eventually form strengthened chemically strengthened glass with higher strength.
  • the alkali metal element Na may also be contained in the plain glass.
  • the plain glass also contains 0-17 mol% Na 2 O.
  • the alkali metal ion fixing agent absorbs Na from the alkali metal ion fixing agent.
  • the alkali metal elements Li and Na released by the first plain glass in the ion exchange salt bath finally form the solid product containing the alkali metal elements Li and Na.
  • Step S2 Take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient.
  • the pretreatment includes at least one of washing, drying, and crushing.
  • the chemical composition of the solid product will not change only after the pretreatment, that is, , the chemical composition of the main solid ingredient obtained in the step S2 and the solid product obtained in the step S1 are the same, and the difference between the two lies in the physical properties and existence in different media.
  • the alkali metal element exists in the form of a covalent compound or an ionic compound in both the solid product and the main solid ingredient.
  • the plain glass contains all the metal oxides contained in the solid product. In other words, the metal oxides contained in the main solid ingredients can be found in the plain glass.
  • the main solid ingredient for example, silicate, borate, phosphate or antimonate, etc.
  • the element Glass also corresponds to lithium oxide, sodium oxide, silicon oxide, boron oxide, antimony oxide, etc.
  • Step S3 Mix the auxiliary solid ingredients and the main solid ingredients to obtain a plain glass ingredient mixture.
  • the auxiliary solid ingredients include ZrO, MgO, MgCO 3 , CaO, CaCO 3 , Na 2 O, NaNO 3 , NaCO 3 , K 2 O, KNO 3 , K 2 CO 3 , B 2 O 3 , P 2 O 5 , Y 2 O 3 , ZnO, SnO 2 , Sb 2 O 3 , and at least one of NaCl; given that the main solid ingredients are silicate or borate, phosphate, and antimonate, these salts Oxygen cannot be provided when forming the virgin glass.
  • the virgin glass will form chemical bond structural defects such as silicon-oxygen bonds and bridge-oxygen bonds due to lack of oxygen, thus causing the glass to become brittle.
  • the mass percentage of the main solid ingredients is less than or equal to 50wt%, and the oxygen required for the chemical bond of the plain glass will be decomposed and formed by the oxides in the auxiliary solid ingredients, or by carbonates, nitrates, sulfates, etc. Supplied in the silicate process.
  • the auxiliary solid ingredients and the main solid ingredients are mixed according to a certain proportion to obtain a raw glass ingredient mixture for preparing the raw glass.
  • the mass percentage of the main solid ingredients is less than or equal to 48.70wt%.
  • Step S4 The raw glass batch mixture is melted and prepared to obtain a second raw glass containing an alkali metal element.
  • the plain glass batch mixture can be prepared into the corresponding plain glass using a conventional glass melting preparation method. Since the main solid batch in the plain glass batch mixture contains the alkali metal element Li, the corresponding plain glass The plain glass produced also contains the alkali metal element Li. On the other hand, the applicant would like to point out that in the preparation process of existing plain glass, the raw materials used are usually carbonates or sulfates. Therefore, the preparation process of existing plain glass will inevitably produce a large amount of CO 2 and SO 2 .
  • the main solid ingredients in the raw glass batch mixture used to prepare the second raw glass are silicate, phosphate, borate or antimonate, that is to say, in the During the melting and preparation process of the raw glass batch mixture, the main solid batch will not release CO 2 and SO 2 . Therefore, it can be understood that compared with the existing raw glass preparation method, the same amount of raw glass can be prepared. In this case, the emission of CO 2 and SO 2 can be significantly reduced by adopting the recycling method of this application.
  • step S1 the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the alkali metal element Li-containing The solid product, and then the solid product containing the alkali metal element Li is recycled through the subsequent steps S2 to S4 as a raw material for preparing plain glass to obtain the corresponding second plain glass containing the alkali metal element Li .
  • the solid product containing the alkali metal element Li is recycled through the subsequent steps S2 to S4 as a raw material for preparing plain glass to obtain the corresponding second plain glass containing the alkali metal element Li .
  • CO 2 and SO 2 gas will not be generated in step S4, at the same time, the purpose of reducing carbon emissions and saving energy is achieved.
  • the present application also provides a kind of plain glass, which is prepared by the above-mentioned recycling method.
  • the plain glass contains a shaped or amorphous structure, and the shaped structure includes at least one of lithium disilicate, lithium silicate, lucite, beta quartz, and spinel.
  • the recycling system includes a raw material supply module, a processing and recovery module, and a reprocessing module.
  • Raw material supply module used to manufacture the first prime glass and alkali metal ion fixative.
  • the raw material supply module may be a raw glass manufacturer, which is responsible for producing the first raw glass and alkali metal ion fixative whose composition meets the design value; it should be noted that the first raw glass manufacturer produces Plain glass and alkali metal ion fixatives will be sold to the processing and recycling module.
  • the processing and recycling module is used to place the first plain glass and the alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain strengthened chemically strengthened glass and a solid product containing alkali metal elements;
  • the solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient.
  • the processing and recycling module includes a tempered glass manufacturer.
  • the tempered glass manufacturer is responsible for chemically strengthening the first prime glass using the first prime glass as raw material in accordance with the specifications and requirements of the prime glass manufacturer.
  • chemically strengthened glass is obtained. That is, the first glass and an alkali metal ion fixative are placed together in an ion exchange salt bath to achieve chemical strengthening of the first glass.
  • This process strengthens the first glass to Chemically strengthened glass, at the same time, the alkali metal ion fixative adsorbs the alkali metal ions released from the first glass to form the solid product; the strengthened glass manufacturer is also responsible for taking out the solid product from the ion exchange salt bath and After preprocessing, the main solid ingredients are obtained, which are then packaged and recorded in the warehouse for sale.
  • the reprocessing module is used to mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture; and is used to melt and prepare the plain glass ingredient mixture to obtain a second plain glass containing alkali metal elements.
  • the reprocessing module may be a raw glass manufacturer. It should be noted that the reprocessing module and the raw material supply module may be the same raw glass manufacturer.
  • the reprocessing module includes a detection unit and a calculation unit. Among them, the detection unit determines the composition of the main solid ingredients produced by the processing and recycling module; the calculation unit determines the components of the second plain glass and the content of each component and the detected components of the main solid ingredients. and the content of each component.
  • the analysis results in the components of the auxiliary solid ingredients and the content of each component and the amount of the auxiliary solid ingredients added.
  • the amount added is the mass of the auxiliary solid ingredients and the main solid ingredients.
  • the reprocessing module also includes a manufacturing unit, which prepares the required auxiliary solid ingredients according to the components of the auxiliary solid ingredients and the content of each component obtained through analysis, and then prepares the required auxiliary solid ingredients according to the analysis of the auxiliary solid ingredients.
  • the added amount of ingredients and the main solid ingredients are weighed, stirred, and kept warm according to a predetermined ratio to form a plain glass ingredient mixture. Finally, the plain glass ingredient mixture is put into the feeding section of the plain glass manufacturing process, so that it can be prepared Obtain the required second plain glass.
  • the calculation unit can be understood as a computer program.
  • the computer program When the computer program is run, it realizes "according to the required components of the second plain glass and the content of each component and the detected main solid The components and contents of each component of the ingredients, and the analysis results in the components and contents of each component of the auxiliary solid ingredients and the amount of the auxiliary solid ingredients added.”
  • the computer program can be stored in a computer storage medium, including read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), programmable read-only memory (Programmable Read-only Memory (PROM), erasable programmable read-only memory (ErasableProgrammable Read Only Memory, EPROM), one-time programmable read-only memory (One-timeProgrammable Read-Only Memory, OTPROM), electronically erasable rewritable memory Electrically-Erasable Programmable Read-Only Memory (EEPROM), CompactDisc Read-Only Memory (CD-ROM) or other optical disk storage, magnetic disk storage, tape storage, or computers that can be used to carry or store data any other medium for reading.
  • ROM read-only memory
  • RAM Random Access Memory
  • PROM Programmable Read-only Memory
  • PROM erasable programmable read-only memory
  • EPROM erasable programmable read-only memory
  • EPROM erasable programmable Read-only memory
  • the computing unit may be an intelligent device running or installing the above computer program.
  • the intelligent device includes a processor and a memory; the memory stores the above computer program; the processor is used to run the computer program to achieve "according to the required components of the second plain glass and the content of each component.
  • the detected components and contents of each component of the main solid ingredients are analyzed to obtain the components and contents of each component of the auxiliary solid ingredients and the added amount of the auxiliary solid ingredients.
  • the smart device may be a computer, a laptop, or other device with computing and storage functions.
  • the first primary glasses RG-1 to RG-26 are listed below in Table 1.
  • the components and content of each component (mol%) of the first porcelain glass RG-8 are listed in Table 2.
  • the components and content of each component of the first porcelain glass RG-9 to the first porcelain glass RG-18 are listed in Table 2 ( mol%), the components of the first crystal glass RG-18 to the first crystal glass RG-26 and the content of each component (mol%) are listed in Table 3.
  • alkali metal ion fixatives There are 11 kinds of alkali metal ion fixatives with different component contents. The symbols of these 11 different alkali metal ion fixatives are pre-S-1 to pre-S-11 respectively. The alkali metal ion fixatives are listed below in Table 4.
  • the alkali metal ion fixative pre-S-9 is a phosphate
  • the alkali metal ion fixative pre-S-10 is a borate
  • the alkali metal ion fixative pre-S-11 is an antimonate
  • Table 5 The raw material formulas of alkali metal ion fixatives pre-S-1 to pre-S-11 are shown in Table 5;
  • auxiliary solid ingredients with different component contents.
  • the marks of these 8 different auxiliary solid ingredients are AS-1 to AS-8 respectively.
  • the auxiliary solid ingredients AS-1 to auxiliary solid ingredients AS- are listed below in Table 6. 8 components and content (parts) of each component.
  • the above-mentioned first glass RG-7, alkali metal ion fixative pre-S-1, and auxiliary solid ingredient AS-1 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Li+ concentration in the glass is 10ppm; an Orihara SLP2000 scattered light laser stress meter was used to sample 1,500
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-1; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-1. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement, and the measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-1 was measured as: SiO 2 56.8wt%, Al 2 O 3 12.3wt%, Na 2 O 27.1wt%, Li 2 O 0.4wt%, B 2 O 3 3.4wt%. It is not difficult to find that the first plain glass RG-7 contains all kinds of elements contained in the main solid ingredient post-S-1.
  • Step S3 mix the auxiliary solid ingredient AS-1 with the main solid ingredient post-S-1 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-1 in the plain glass ingredient mixture is 30.24%.
  • Step S4 The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-7 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-7 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-1. Content, we also measured the composition of the second prime glass RG'-7.
  • the measurement results show that the components of the second prime glass RG'-7 and the mass percentage of each component are approximately: SiO 2 65.59wt%, Al 2 O 3 12.86wt%, B 2 O 3 3.84wt%, Li 2 O 0.24wt%, MgO 4.64wt%, TiO 2 0.63wt%, Na 2 O 9.28wt%, K 2 O 1.78wt%, Sb 2 O 3 1.15wt%.
  • the second plain glass RG'-7 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-1. That is to say, the main solid ingredient post-S The Li element in -1 eventually entered the second prime glass RG'-7.
  • the components of the second plain glass RG'-7 and the mole percentage of each component are: SiO 2 69.25%, Al 2 O 3 8.00%, B 2 O 3 3.50 %, Li 2 O 0.50%, MgO 7.30%, TiO 2 0.50%, Na 2 O 9.50%, K 2 O 1.20%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-7 are completely consistent with those of the first plain glass RG-7.
  • the above-mentioned first glass RG-10, alkali metal ion fixative pre-S-6, and auxiliary solid ingredient AS-2 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Li+ concentration in the salt bath is 70ppm; an Orihara SLP2000 scattered light laser stress meter
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-6; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-6. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-6 was measured as: SiO 2 39.1wt%, Al 2 O 3 16.6wt%, Na 2 O 21.0wt%, Li 2 O 7.4wt%, B 2 O 3 15.9wt%. It is not difficult to find that the first plain glass RG-10 contains all kinds of elements contained in the main solid ingredient post-S-6.
  • Step S3 mix the auxiliary solid ingredient AS-2 with the main solid ingredient post-S-6 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-6 in the plain glass ingredient mixture is 9.62%.
  • Step S4 The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-10 containing alkali metal elements; it should be understood that the process of melting and preparing roughly includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-10 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-2 Content, we also measured the composition of the second prime glass RG'-10.
  • the composition of the second prime glass RG'-10 and the mass percentage of each component are approximately: SiO 2 71.08wt%, Al 2 O 3 17.29wt%, B 2 O 3 3.29wt%, Li 2 O 3.30wt%, MgO 0.15wt%, ZnO 1.03wt%, Na 2 O 2.35wt%, Sb 2 O 3 1.15wt%.
  • the second plain glass RG'-10 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-2. That is to say, the main solid ingredient post-S The Li element in -6 eventually entered the second prime glass RG'-10.
  • the components of the second plain glass RG'-10 and the mole percentage of each component are: SiO 2 75.00%, Al 2 O 3 10.75%, B 2 O 3 3.00 %, Li 2 O 7.00%, MgO 0.80%, ZnO 0.80%, Na 2 O 2.40%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and content of each component of the second plain glass RG'-10 are completely consistent with those of the first plain glass RG-10.
  • the above-mentioned first prime glass RG-12, alkali metal ion fixative pre-S-2, and auxiliary solid ingredient AS-3 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Li+ concentration in the glass is 50ppm; an Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-2; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-2. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-2 was determined to be: SiO 2 48.7wt%, Al 2 O 3 25.4wt%, Na 2 O 21.2wt%, Li 2 O 4.7wt%. It is not difficult to find that the first plain glass RG-12 contains all kinds of elements contained in the main solid ingredient post-S-6.
  • Step S3 mix the auxiliary solid ingredient AS-3 with the main solid ingredient post-S-2 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-2 in the plain glass ingredient mixture is 48.70%.
  • Step S4 The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-12 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-12 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-3. Content, we also measured the composition of the second prime glass RG'-12.
  • the measurement results show that the components of the second prime glass RG'-12 and the mass percentage of each component are approximately: SiO 2 62.18wt%, Al 2 O 3 17.27wt%, B 2 O 3 0.56wt%, Li 2 O 3.68wt%, MgO 2.25wt%, ZnO 1.30wt%, Na 2 O 11.59wt%, Sb 2 O 3 1.16wt%.
  • the second plain glass RG'-12 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-3. That is to say, the main solid ingredient post-S The Li element in -2 eventually entered the second prime glass RG'-12.
  • the components of the second plain glass RG'-12 and the mole percentage of each component are: SiO 2 64.75%, Al 2 O 3 10.60%, B 2 O 3 0.50 %, Li 2 O 7.70%, MgO 3.50%, ZnO 1.00%, Na 2 O 11.70%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-12 are completely consistent with those of the first plain glass RG-12.
  • the above-mentioned first glass RG-16, alkali metal ion fixative pre-S-2, and auxiliary solid ingredient AS-4 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-2; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-2. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-2 was measured as: SiO 2 50.1wt%, Al 2 O 3 26.2wt%, Na 2 O 16.2wt%, Li 2 O 7.6wt%. It is not difficult to find that the first plain glass RG-16 contains all kinds of elements contained in the main solid ingredient post-S-2.
  • Step S3 mix the auxiliary solid ingredient AS-4 with the main solid ingredient post-S-2 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-2 in the plain glass ingredient mixture is 18.80%.
  • Step S4 The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-16 containing alkali metal elements; it should be understood that the process of melting and preparing roughly includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-16 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-4 Content, we also measured the composition of the second prime glass RG'-16.
  • the measurement results show that the components of the second prime glass RG'-16 and the mass percentage of each component are approximately: SiO 2 29.09wt%, Al 2 O 3 32.6wt%, Li 2 O 5.57wt%, MgO 2.50wt%, ZrO 3.06%, Na 2 O 3.85wt%, Sb 2 O 3 0.9wt%, Y 2 O 3 22.43wt%.
  • the second plain glass RG'-16 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-4. That is to say, the main solid ingredient post-S The Li element in -2 eventually entered the second prime glass RG'-16.
  • the components of the second prime glass RG'-16 and the mole percentage of each component are: SiO 2 39.00%, Al 2 O 3 25.75%, Li 2 O 15.00% , MgO 5.00%, ZrO 2.00%, Na 2 O 5.00%, Sb 2 O 3 0.25%, Y 2 O 3 8.00%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-16 are completely consistent with those of the first plain glass RG-16.
  • the above-mentioned first glass RG-22, alkali metal ion fixative pre-S-3, and auxiliary solid ingredient AS-5 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Li+ concentration in is 50ppm.
  • the Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of fifth-strengthened glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the fifth chemically strengthened glass was 80Mpa, and DOL_0 (compressive stress depth) ) value is 131um, CT_CV (maximum internal tensile stress) 48Mpa.
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-3; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-3. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-3 was determined to be: SiO 2 41wt%, Al 2 O 3 14.5wt%, Na 2 O 14.5wt%, Li 2 O 5.8wt%, P 2 O 5 24.2wt%. It is not difficult to find that the first plain glass RG-22 contains all kinds of elements contained in the main solid ingredient post-S-3.
  • Step S3 mix the auxiliary solid ingredient AS-5 with the main solid ingredient post-S-3 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-3 in the plain glass ingredient mixture is 12.38%.
  • Step S4 The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-22 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals.
  • the specific nucleation treatment is heat treatment at 525°C for 200 minutes
  • the crystallization treatment is heat treatment at 700°C for 200 minutes.
  • the second plain glass RG'-22 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-5, we also tested the second plain glass RG'-22 The composition of the second plain glass RG'-22 was measured.
  • the measurement results show that the components of the second plain glass RG'-22 and the mass percentage of each component are approximately: SiO 2 54.83wt%, Al 2 O 3 10.35wt%, P 2 O 5 4.68wt %, B 2 O 3 0.18wt%, Li 2 O 15.06wt%, MgO 0.48wt%, ZrO 2 6.25wt%, Na 2 O 2.52wt%, K 2 O 1.75wt%, Sb 2 O 3 1.23wt%, Y 2 O 3 2.67wt%.
  • the second plain glass RG'-22 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-5.
  • the main solid ingredient post-S The Li element in -3 eventually entered the second prime glass RG'-22.
  • the components of the second plain glass RG'-22 and the mole percentage of each component are: SiO 2 53.95%, Al 2 O 3 6.00%, P 2 O 5 1.95 %, B 2 O 3 0.15%, Li 2 O 29.80%, MgO 0.70%, ZrO 2 3.00%, Na 2 O 2.40%, K 2 O 1.10%, Sb 2 O 3 0.25%, Y 2 O 3 0.70%. It is not difficult to see from this that the components and content of each component of the second plain glass RG'-22 are completely consistent with those of the first plain glass RG-22.
  • Target line requirements Cu target line;
  • Tube current setting current 20-50mA
  • Tube voltage setting voltage 20-50kV;
  • Angle range 10°-50° or 10°-80°;
  • the above-mentioned first prime glass RG-23, alkali metal ion fixative pre-S-9, and auxiliary solid ingredient AS-6 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of sixth tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the sixth chemically strengthened glass was 120Mpa, and DOL_0 (compressive stress depth) ) value is 118um, CT_CV (maximum internal tensile stress) 45Mpa.
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-9; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-9. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement, and the measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-9 was determined to be: SiO 2 13.2wt%, Al 2 O 3 5.6wt%, Na 2 O 13.8wt%, Li 2 O 4.9wt%, P 2 O 5 62.5wt%. It is not difficult to find that the first plain glass RG-23 contains all kinds of elements contained in the main solid ingredient post-S-9.
  • Step S3 mix the auxiliary solid ingredient AS-6 with the main solid ingredient post-S-9 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-9 in the plain glass ingredient mixture is 2.57%.
  • Step S4 The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-23 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals.
  • the specific nucleation treatment is heat treatment at 538°C for 240 minutes
  • the crystallization treatment is first heat treatment at 612°C for 240 minutes, and then heat treatment at 637°C for 240 minutes.
  • the second plain glass RG'-23 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-6, we also tested the second plain glass RG'-23 The composition of the second plain glass RG'-23 was measured.
  • the measurement results showed that the components of the second plain glass RG'-23 and the mass percentage of each component were approximately: SiO 2 71.36wt%, Al 2 O 3 7.40wt%, P 2 O 5 1.96wt %, B 2 O 3 1.80wt%, Li 2 O 10.99wt%, ZrO 2 3.62wt%, Na 2 O 1.61wt%, Sb 2 O 3 1.26wt%.
  • the second plain glass RG'-23 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-6. That is to say, the main solid ingredient post-S The Li element in -9 eventually entered the second prime glass RG'-23.
  • the components of the second plain glass RG'-23 and the mole percentage of each component are: SiO 2 68.75%, Al 2 O 3 4.20%, P 2 O 5 0.80 %, B 2 O 3 1.50%, Li 2 O 21.30%, ZrO 2 1.70%, Na 2 O 1.50%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-23 are completely consistent with those of the first plain glass RG-23.
  • the second plain glass RG'-23 prepared in this example contains a stereotyped structure
  • we also conducted XRD detection on the second plain glass RG'-23 The test results are shown in Figure 3. You can see in Figure 3
  • the second prime glass RG'-23 contains lithium disilicate 820 with a fixed structure. Among them, the parameters of the XRD test instrument are set as:
  • Target line requirements Cu target line;
  • Tube current setting current 20-50mA
  • Tube voltage setting voltage 20-50kV;
  • Angle range 10°-50° or 10°-80°;
  • the above-mentioned first glass RG-24, alkali metal ion fixative pre-S-11, and auxiliary solid ingredient AS-7 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of the seventh tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the seventh chemically strengthened glass was 90Mpa, and DOL_0 (compressive stress depth) ) value is 120um, CT_CV (maximum internal tensile stress) 46Mpa.
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-11; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-11. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-11 was determined to be: SiO 2 8.4wt%, Al 2 O 3 3.6wt%, Na 2 O 8.8wt%, Li 2 O 3.1wt%, Sb 2 O 3 71.3wt%, P 2 O 5 5.0wt%. It is not difficult to find that the first plain glass RG-24 contains all kinds of elements contained in the main solid ingredient post-S-11.
  • Step S3 mix the auxiliary solid ingredient AS-7 with the main solid ingredient post-S-11 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-11 in the plain glass ingredient mixture is 0.86%.
  • Step S4 The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-24 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals.
  • the specific nucleation treatment is heat treatment at 555°C for 200 minutes
  • the crystallization treatment is first heat treatment at 610°C for 200 minutes, and then heat treatment at 650°C for 140 minutes.
  • the measurement results show that the components of the second plain glass RG'-24 and the mass percentage of each component are approximately: SiO 2 70.94wt%, Al 2 O 3 7.26wt%, P 2 O 5 1.97wt %, B 2 O 3 1.79wt%, Li 2 O 10.67wt%, MgO 0.68wt%, ZnO 1.38wt%, ZrO 2 3.59wt%, Na 2 O 0.48wt%, Sb 2 O 3 1.26wt%.
  • the second plain glass RG'-24 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-7. That is to say, the main solid ingredient post-S The Li element in -11 eventually entered the second prime glass RG'-24.
  • the components of the second plain glass RG'-24 and the mole percentage of each component are: SiO 2 68.51%, Al 2 O 3 4.13%, P 2 O 5 0.81 %, B 2 O 3 1.49%, Li 2 O 20.71%, MgO 0.98%, ZnO 0.98%, ZrO 2 1.69%, Na 2 O 0.45%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-24 are completely consistent with those of the first plain glass RG-24.
  • the second plain glass RG'-24 prepared in this example contains a stereotyped structure
  • we also conducted XRD detection on the second plain glass RG'-24 The test results are shown in Figure 4. You can see in Figure 4 To date, the first prime glass RG'-24 contains lithium disilicate 820 with a fixed structure. Among them, the parameters of the XRD test instrument are set as:
  • Target line requirements Cu target line;
  • Tube current setting current 20-50mA
  • Tube voltage setting voltage 20-50kV;
  • Angle range 10°-50° or 10°-80°;
  • the above-mentioned first glass RG-26, alkali metal ion fixative pre-S-10, and auxiliary solid ingredient AS-8 are selected as raw materials to implement the recycling method provided by this application.
  • the specific implementation process includes the following steps S1 to S4.
  • the Li+ concentration in is 30ppm.
  • Orihara SLP2000 scattered light laser stress meter was used to sample 1500 pieces of the eighth tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the eighth chemically strengthened glass was 70Mpa, and DOL_0 (compressive stress depth) ) value is 150um, CT_CV (maximum internal tensile stress) 51Mpa.
  • Step S2 take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-10; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product.
  • the post-drying process here, we also measured the chemical composition of the main solid ingredient post-S-10. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio.
  • XRF X-ray Fluorescence spectrometer
  • the final composition of the main solid ingredient post-S-10 was determined to be: SiO 2 23.6wt%, Al 2 O 3 8.0wt%, Na 2 O 26.5wt%, Li 2 O 3.7wt%, B 2 O 3 38.3wt%. It is not difficult to find that the first plain glass RG-26 contains all kinds of elements contained in the main solid ingredient post-S-10.
  • Step S3 mix the auxiliary solid ingredient AS-8 with the main solid ingredient post-S-10 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-10 in the plain glass ingredient mixture is 0.96%.
  • Step S4 The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-26 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals.
  • the specific nucleation treatment is heat treatment at 710°C for 240 minutes
  • the crystallization treatment is heat treatment at 760°C for 240 minutes.
  • the second plain glass RG'-26 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-8, we also tested the second plain glass RG'-26
  • the composition of the second plain glass RG'-26 was measured.
  • the measurement results show that the components of the second plain glass RG'-26 and the mass percentage of each component are approximately: SiO 2 35.27wt%, Al 2 O 3 38.31wt%, B 2 O 3 0.47wt %, Li 2 O 1.80wt%, MgO 2.97wt%, ZnO 11.25wt%, ZrO 2 5.95wt%, Na 2 O 2.99wt%, Sb 2 O 3 0.98wt%.
  • the second plain glass RG'-26 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-8. That is to say, the main solid ingredient post-S The Li element in -10 eventually entered the second prime glass RG'-26.
  • the components of the second plain glass RG'-26 and the mole percentage of each component are: SiO 2 43.75%, Al 2 O 3 28.00%, B 2 O 3 0.50 %, Li 2 O 4.50%, MgO 5.50%, ZnO 10.30%, ZrO 2 3.60%, Na 2 O 3.60%, Sb 2 O 3 0.25%.
  • Target line requirements Cu target line;
  • Tube current setting current 20-50mA
  • Tube voltage setting voltage 20-50kV;
  • Angle range 10°-50° or 10°-80°;
  • the metal ion fixative is formed by absorbing the Li ions or Na ions released from the first glass in the ion exchange salt bath. From this, it can be seen that the Li or Na element contained in the main solid ingredients essentially comes from the first glass, that is That is to say, the Li ions or Na ions released from the first glass finally enter the second glass, thus realizing the recycling of Li ions or Na ions released from the first glass.
  • the embodiments of the invention have been described above in conjunction with the accompanying drawings. However, the invention is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will be able to Under the inspiration of the invention, many forms can be made without departing from the purpose of the invention and the scope of protection of the claims, and these all fall within the protection of the invention.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Glass Compositions (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

A mother glass, and a cyclic utilization method and system for an alkali metal element in the mother glass. The cyclic utilization method comprises the following steps: placing an alkali metal ion fixing agent and a first mother glass containing an alkali metal element into an ion exchange salt bath, and reacting same for a certain period of time to obtain a solid resultant containing the alkali metal element; taking out the solid resultant, and pretreating same to obtain a main solid ingredient; mixing an auxiliary solid ingredient with the main solid ingredient to obtain a mixture of mother glass ingredients; and melting the mixture of the mother glass ingredients to prepare a second mother glass containing the alkali metal element. In the cyclic utilization method, the alkali metal ion fixing agent absorbs the alkali metal element Li released from the first mother glass in the ion exchange salt bath and finally forms into the solid resultant containing the alkali metal element Li; and the solid resultant is used as a raw material for preparing the mother glass to obtain the corresponding second mother glass containing the alkali metal element Li, thereby reducing the waste of lithium resources in the field of glass.

Description

素玻璃、素玻璃中碱金属元素的利循环利用方法及系统Method and system for recycling plain glass and alkali metal elements in plain glass 技术领域Technical field
本发明涉及玻璃制造及加工领域,具体涉及一种素玻璃、素玻璃中碱金属元素的利循环利用方法及系统。The invention relates to the field of glass manufacturing and processing, and specifically relates to a method and system for recycling alkali metal elements in plain glass and plain glass.
背景技术Background technique
在玻璃加工业中,经常利用化学强化技术提高普通玻璃的强度,其原理是把需要强化的玻璃或玻璃制品放置在高温熔融的离子交换盐浴(含钠或者含锂或者二者都有的硝酸钾熔液或者硝酸钾与硝酸钠的混合熔液)中浸泡一定时间,通过将玻璃中小离子半径的钠、锂离子分别和离子交换盐浴中更大离子半径的钾离子和钠离子进行置换,从而使玻璃表面产生压缩应力层,达到提高玻璃强度的目的。In the glass processing industry, chemical strengthening technology is often used to improve the strength of ordinary glass. The principle is to place the glass or glass products that need to be strengthened in a high-temperature molten ion exchange salt bath (nitric acid containing sodium or lithium or both). Soak it in a potassium melt or a mixed melt of potassium nitrate and sodium nitrate for a certain period of time, and replace the sodium and lithium ions with small ionic radii in the glass with the potassium ions and sodium ions with larger ionic radii in the ion exchange salt bath, respectively. This creates a compressive stress layer on the glass surface, thereby improving the strength of the glass.
业内通常以表面压缩应力(Compressive Stress:CS)作为评价玻璃化学强化效果的重要指标之一,试验表明,离子交换盐浴中的K+浓度越高,强化后玻璃CS值越高,玻璃化学强化的效果越好。反之,当离子交换盐浴中的硝酸盐纯度降低时,强化后玻璃CS值随之降低,玻璃化学强化的效果越差。The industry usually uses surface compressive stress (Compressive Stress: CS) as one of the important indicators to evaluate the chemical strengthening effect of glass. Tests have shown that the higher the K+ concentration in the ion exchange salt bath, the higher the CS value of the strengthened glass. The chemical strengthening of glass The better. On the contrary, when the purity of nitrate in the ion exchange salt bath decreases, the CS value of the strengthened glass decreases, and the effect of chemical strengthening of the glass becomes worse.
实践表明,在将需要强化的玻璃或玻璃制品置于离子交换盐浴进行化学强化处理的过程中,随着盐浴使用时间延长和盐浴所处理的玻璃的数量增多,盐浴中的垃圾离子Na +、Li +的含量也会随之增加,虽然只是PPM级,却也足以严重阻碍正常化学强化的进行,导致后续的玻璃经过强化后的CS值下降,强度大幅下降,导致最终产品质量难以管控。对于强化领域出现的上述问题,称之为“盐浴中毒”。经研究分析表明,CS值下降的主要原因在于:离子交换盐浴被因离子交换而从玻璃中释放出的钠离子、锂离子稀释、污染,随着离子交换盐浴处理玻璃总面积的增加,离子交换盐浴中钠离子、锂离子浓度逐步增加,离子交换盐浴中的K +浓度逐渐降低,Li +浓度逐渐上升,造成强化化学强化玻璃的表面CS值下降,尺寸膨胀率变小。 Practice has shown that during the process of placing glass or glass products that need to be strengthened in an ion exchange salt bath for chemical strengthening treatment, as the use time of the salt bath increases and the amount of glass processed by the salt bath increases, the garbage ions in the salt bath increase. The content of Na + and Li + will also increase accordingly. Although it is only PPM level, it is enough to seriously hinder the normal chemical strengthening, causing the CS value of subsequent strengthened glass to drop and the strength to drop significantly, making the quality of the final product difficult. Control. The above-mentioned problems in the field of reinforcement are called "salt bath poisoning". Research and analysis show that the main reason for the decrease in CS value is that the ion exchange salt bath is diluted and contaminated by sodium ions and lithium ions released from the glass due to ion exchange. As the total area of the glass treated by the ion exchange salt bath increases, The concentration of sodium ions and lithium ions in the ion exchange salt bath gradually increases, the K + concentration in the ion exchange salt bath gradually decreases, and the Li + concentration gradually increases, resulting in a decrease in the surface CS value of the strengthened chemically strengthened glass and a smaller dimensional expansion rate.
为了强化化学强化玻璃能够获得合格且稳定的CS值以及尺寸膨胀率,传统的做法是每生产一批或几批玻璃就更换一次强化炉内的离子交换盐浴,但离子交换盐浴换新的过程费时费力且耽误生产,会导致成本增加和效率降低。另外,离子交换盐浴的主要成分是硝酸钾和硝酸钠,此二者均属于公共安全管制的重点物质,被替换后废弃的“中毒”的离子交换盐浴会对环境造成极大的破坏。In order to strengthen chemically strengthened glass to obtain qualified and stable CS value and dimensional expansion rate, the traditional method is to replace the ion exchange salt bath in the strengthening furnace every time one or several batches of glass are produced. However, the ion exchange salt bath should be replaced with a new one. The process is time-consuming, laborious and delays production, resulting in increased costs and reduced efficiency. In addition, the main components of ion exchange salt baths are potassium nitrate and sodium nitrate, both of which are key substances controlled by public safety. The replaced and discarded "poisoned" ion exchange salt baths will cause great damage to the environment.
为此解决上述问题,行业内各大生产商提出了盐浴再生方法或延长盐浴寿命的方案。例如:To solve the above problems, major manufacturers in the industry have proposed salt bath regeneration methods or solutions to extend the life of the salt bath. For example:
康宁股份有限公司在申请号为CN201680068029.0的发明专利中提供了一种中毒盐浴的再生方法,包括提供包含KNO 3和NaNO 3中至少一种的盐浴;提供包含锂阳离子的可离子交换基板;使至少一部分可离子交换基板与盐浴接触,由此盐浴中的锂阳离子扩散自可离子交换基板,并溶于盐浴;利用磷酸盐使溶解的锂阳离子从盐浴中选择性沉淀。该方法还包括从盐浴中移出可离子交换基板时,防止或减少可离子交换基板表面上晶体的形成,从而防止或减少可离子交换基板中表面缺陷的形成。 Corning Co., Ltd. provides a regeneration method for a poisoned salt bath in its invention patent application number CN201680068029.0, which includes providing a salt bath containing at least one of KNO 3 and NaNO 3 ; providing an ion-exchangeable lithium cation Substrate; contacting at least a portion of the ion-exchangeable substrate with the salt bath, whereby lithium cations in the salt bath diffuse from the ion-exchangeable substrate and dissolve in the salt bath; utilizing phosphate to selectively precipitate the dissolved lithium cations from the salt bath . The method also includes preventing or reducing the formation of crystals on the surface of the ion-exchangeable substrate when removing the ion-exchangeable substrate from the salt bath, thereby preventing or reducing the formation of surface defects in the ion-exchangeable substrate.
旭硝子株式会社在申请号为CN201380048664.9的发明专利中针对在玻璃的化学强化中使用的含有硝酸钾的熔融盐提供一种充分延长了使用寿命的熔融盐。该玻璃强化用熔融盐用于通过离子交换而在玻璃表面形成圧缩应力层,其中,该玻璃强化用熔融盐含有硝酸钾,还含有碳酸阴离子和磷酸阴离子中的至少一种。In the invention patent application number CN201380048664.9, Asahi Glass Co., Ltd. provides a molten salt containing potassium nitrate used in chemical strengthening of glass that fully extends the service life. The glass-strengthening molten salt is used to form a compressive stress layer on the glass surface through ion exchange, wherein the glass-strengthening molten salt contains potassium nitrate and at least one of carbonate anions and phosphate anions.
旭硝子株式会社在申请号为CN201380048567.X的发明专利中提供了一种用于玻璃的化学强化的含有硝酸钾的熔融盐在CS值降低时,能够恢复至能赋予高CS值的熔融盐的再生方法。该熔融盐的再生方法是将用于通过离子交换而在玻璃表面形成压缩应力层的玻璃强化用熔融盐再生,所述熔融盐含有硝酸钾,所述再生方法包括在离子交换处理后的熔融盐中添加正磷酸钾的工序。Asahi Glass Co., Ltd., in its invention patent application number CN201380048567. method. The regeneration method of the molten salt is to regenerate the molten salt for glass strengthening used to form a compressive stress layer on the glass surface through ion exchange, the molten salt contains potassium nitrate, and the regeneration method includes the molten salt after the ion exchange treatment. The process of adding potassium orthophosphate.
以上专利的共同点在于利用磷酸盐对中毒的离子交换盐浴进行处理,磷酸盐在盐浴中溶解,磷酸根则与锂离子形成磷酸锂而沉淀,以此来降低垃圾离子Li的含量。但是申请人要指出的是,磷酸锂引入盐浴后反应需要长达10小时以上的化学反应时间,沉淀的形成会使盐浴浑浊,需要长时间澄清之后才可使用;因 此不能实现在线对盐浴和玻璃品质的时时管理,充其量只能做到批次管理;粉末状磷酸钠加入盐浴后,带入了大量钠离子,改变了盐浴本身的有效比例;磷酸钠是强碱性和吸水性,引入盐浴时同时也引入了大量OH根离子,对玻璃造成强腐蚀,破坏玻璃的网络,使用30小时以上,不仅不能增加玻璃强度,还会大幅度降低玻璃强度;沉淀的磷酸锂在盐浴底部形成的“淤泥”过多时,会导致盐浴有效工作区域减少、产量降低,清理困难;使用过久磷酸锂沉淀过多会使其附着在强化玻璃表面,从而使玻璃产生缺陷;盐浴中的残留磷酸强碱盐附着在玻璃表面,玻璃取出盐浴时,与空气中的水接触,对玻璃形成第二次强腐蚀。最重要的是,磷酸锂没有被回收利用,而是作为废物处理,造成了大量的锂元素浪费。The common point of the above patents is that they use phosphate to treat the poisoned ion exchange salt bath. The phosphate is dissolved in the salt bath, and the phosphate radicals and lithium ions form lithium phosphate and precipitate, thereby reducing the content of garbage ions Li. However, the applicant should point out that the reaction of lithium phosphate after it is introduced into the salt bath requires a chemical reaction time of more than 10 hours. The formation of precipitates will make the salt bath turbid and requires a long period of clarification before use; therefore, online salt treatment cannot be achieved. The real-time management of bath and glass quality can only be managed in batches at best; when powdered sodium phosphate is added to the salt bath, a large amount of sodium ions are brought in, changing the effective ratio of the salt bath itself; sodium phosphate is highly alkaline and water-absorbing When the salt bath is introduced, a large amount of OH radical ions are also introduced, which causes strong corrosion to the glass and destroys the glass network. If used for more than 30 hours, it will not only fail to increase the strength of the glass, but will also significantly reduce the strength of the glass; the precipitated lithium phosphate will When there is too much "sludge" formed at the bottom of the salt bath, the effective working area of the salt bath will be reduced, the output will be reduced, and cleaning will be difficult; excessive precipitation of lithium phosphate after being used for a long time will cause it to adhere to the surface of the strengthened glass, causing defects in the glass; salt The residual strong alkali phosphate salt in the bath adheres to the surface of the glass. When the glass is taken out of the salt bath, it comes into contact with water in the air, causing a second strong corrosion on the glass. The most important thing is that lithium phosphate is not recycled but treated as waste, resulting in a large amount of waste of lithium element.
此外,在玻璃加工厂中,盐浴炉一般为10吨级甚至更高,一次强化过程处理的玻璃片数高达上万片,如此规模的离子交换环境,如不对盐浴进行环境管控,极易导致强化玻璃出现表面缺陷,批次之间玻璃强度大幅度递减、盐浴逐次失效的情况。In addition, in glass processing plants, salt bath furnaces are generally 10 tons or more, and the number of glass sheets processed in one strengthening process can reach tens of thousands. In such a large-scale ion exchange environment, if environmental control of the salt bath is not carried out, it is extremely easy to This leads to surface defects in the strengthened glass, a significant decrease in glass strength between batches, and successive failure of the salt bath.
再者,玻璃强化盐浴的主要材料是硝酸钾和硝酸钠,硝酸钾是强氧化剂、易燃、易爆、炸药的主要成份;磷酸钠是强碱弱酸盐,具有强吸水性和腐蚀性;此二者均属于公共安全管制的重点物质。在玻璃加工过程中,这些材料因不能循环利用而需要使用量巨大,这不仅会对环境造成极大的破坏,同时还会导致生产成本居高不下。Furthermore, the main materials of glass-strengthened salt bath are potassium nitrate and sodium nitrate. Potassium nitrate is a strong oxidant, flammable, explosive, and the main component of explosives; sodium phosphate is a strong alkali and weak acid salt, which is highly water-absorbent and corrosive. ; Both of these are key substances under public safety control. During the glass processing process, these materials cannot be recycled and need to be used in huge amounts, which not only causes great damage to the environment, but also leads to high production costs.
基于以上原因,本申请人在申请号为CN201910758511.2的发明专利中提出了一种盐浴提纯添加剂材料及其使用方法,所述盐浴提纯添加剂材料可以快速吸收用于化学强化玻璃过程中产生在离子交换盐浴中的锂离子、钠离子,保证离子交换盐浴中锂离子、钠离子浓度处于较低水平,保证化学强化玻璃量产尺寸的稳定性、表面应力的稳定性。而且所述盐浴提纯添加剂材料可快速方便快捷取出,减少对生产效率的影响。Based on the above reasons, the applicant proposed a salt bath purification additive material and its use method in the invention patent with application number CN201910758511.2. The salt bath purification additive material can be quickly absorbed and used to produce chemically strengthened glass. The lithium ions and sodium ions in the ion exchange salt bath ensure that the concentration of lithium ions and sodium ions in the ion exchange salt bath is at a low level, ensuring the dimensional stability and surface stress stability of mass production of chemically strengthened glass. Moreover, the salt bath purification additive material can be quickly and conveniently taken out, reducing the impact on production efficiency.
然而,申请人发现,虽然本申请人提出的上述专利中提出的盐浴提纯添加剂材料经过处理释放吸收的杂质离子(锂离子、钠离子)后可以重复多次利用,但是,被释放的锂离子最终的处理方式是与提纯添加剂材料一道直接废弃,这就造 成了大量的锂元素被浪费。However, the applicant found that although the salt bath purification additive material proposed in the above-mentioned patent proposed by the applicant can be reused many times after being processed to release the absorbed impurity ions (lithium ions, sodium ions), the released lithium ions The final disposal method is to directly discard it together with the purified additive materials, which results in a large amount of lithium being wasted.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种素玻璃中碱金属元素的利循环利用方法。同时,本发明还提供了一种素玻璃和一种素玻璃中碱金属元素的利循环利用系统。从而实现减少玻璃领域对锂资源的浪费和二氧化碳排放的目的。The technical problem to be solved by the present invention is to provide a recycling method for alkali metal elements in plain glass. At the same time, the invention also provides a kind of plain glass and a recycling system for alkali metal elements in the plain glass. This will achieve the purpose of reducing the waste of lithium resources and carbon dioxide emissions in the glass field.
本发明提供的素玻璃中碱金属元素的利循环利用方法包括如下步骤:The method for recycling alkali metal elements in plain glass provided by the invention includes the following steps:
将含有碱金属元素的第一素玻璃与碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物;Place the first element glass containing alkali metal elements and an alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain a solid product containing alkali metal elements;
将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料;The solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物;Mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture;
将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。The raw glass batch mixture is melted and prepared to obtain a second raw glass containing an alkali metal element.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述第二素玻璃与所述第一素玻璃的组分及各组分的百分含量相同。In the recycling method of alkali metal elements in plain glass provided by the present invention, the components of the second plain glass and the first plain glass and the percentage content of each component are the same.
本发明提供的素玻璃中碱金属元素的循环利用方法中,在所述素玻璃配料混合物中,所述主固体配料的质量百分比小于等于50wt%。In the recycling method of alkali metal elements in plain glass provided by the present invention, in the plain glass ingredient mixture, the mass percentage of the main solid ingredient is less than or equal to 50wt%.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述预处理包括清洗、烘干、粉碎中的至少一种。In the recycling method of alkali metal elements in plain glass provided by the present invention, the pretreatment includes at least one of cleaning, drying, and crushing.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述素玻璃包含全部的所述固体生成物所含的金属化合物。In the method for recycling alkali metal elements in plain glass provided by the present invention, the plain glass contains all the metal compounds contained in the solid product.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述素玻璃包含全部的所述主固体配料所含的金属化合物。In the recycling method of alkali metal elements in plain glass provided by the present invention, the plain glass contains all the metal compounds contained in the main solid ingredients.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述碱金属元素至少包括Li。In the recycling method of alkali metal elements in plain glass provided by the present invention, the alkali metal elements at least include Li.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述碱金属元素还包 括Na或K。In the recycling method of alkali metal elements in plain glass provided by the invention, the alkali metal elements further include Na or K.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述碱金属元素在所述素玻璃中以共价化合物或离子化合物的形式存在;In the recycling method of alkali metal elements in plain glass provided by the present invention, the alkali metal elements exist in the form of covalent compounds or ionic compounds in the plain glass;
所述离子交换盐浴中含有以离子态形式存在的所述碱金属元素;The ion exchange salt bath contains the alkali metal element in an ionic form;
所述碱金属元素在所述固体生成物和所述主固体配料中以共价化合物或离子化合物的形式存在。The alkali metal element exists in the form of a covalent compound or an ionic compound in the solid product and the main solid ingredient.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述离子交换盐浴中含有质量分数大于等于50wt%的硝酸盐。In the method for recycling alkali metal elements in plain glass provided by the present invention, the ion exchange salt bath contains a nitrate with a mass fraction of greater than or equal to 50 wt%.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述“将含有碱金属元素的第一素玻璃与碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物”的步骤中,所述碱金属离子固定剂通过化学反应吸收自所述第一素玻璃释放的离子态形式存在的所述碱金属元素。In the recycling method of alkali metal elements in plain glass provided by the present invention, the "first plain glass containing alkali metal elements and an alkali metal ion fixative are placed in an ion exchange salt bath to react for a certain period of time to obtain alkali metal-containing In the step of "solid product of an element", the alkali metal ion fixative absorbs the alkali metal element in the ionic form released from the first plain glass through a chemical reaction.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述碱金属离子固定剂为可吸收以离子态形式存在的所述碱金属元素的化合物;所述碱金属离子固定剂与含有碱金属元素的固体生成物在常温常压大气中和离子交换盐浴中均为固态。In the recycling method of alkali metal elements in plain glass provided by the present invention, the alkali metal ion fixing agent is a compound that can absorb the alkali metal element existing in ionic form; the alkali metal ion fixing agent and the alkali metal ion fixing agent contain alkali. The solid products of metal elements are solid in the atmosphere at normal temperature and pressure and in the ion exchange salt bath.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述碱金属离子固定剂包括硅酸盐、磷酸盐、硼酸盐、锑酸盐中的一种或多种。In the recycling method of alkali metal elements in plain glass provided by the present invention, the alkali metal ion fixative includes one or more of silicate, phosphate, borate and antimonate.
本发明提供的素玻璃中碱金属元素的循环利用方法中,以摩尔百分比计,所述素玻璃包含:In the recycling method of alkali metal elements in plain glass provided by the present invention, in terms of mole percentage, the plain glass contains:
SiO 2,39-75mol%; SiO 2 , 39-75mol%;
Li 2O,0.5-30mol%; Li 2 O, 0.5-30mol%;
Al 2O 3,0-28mol%。 Al 2 O 3 , 0-28 mol%.
本发明提供的素玻璃中碱金属元素的循环利用方法中,所述辅固体配料包含ZrO、MgO、MgCO 3、CaO、CaCO 3、Na 2O、NaNO 3、NaCO 3、K 2O、KNO 3、K 2CO 3、B 2O 3、P 2O 5、Y 2O 3、ZnO、SnO 2、Sb 2O 3、NaCl中的至少一种。 In the recycling method of alkali metal elements in plain glass provided by the invention, the auxiliary solid ingredients include ZrO, MgO, MgCO 3 , CaO, CaCO 3 , Na 2 O, NaNO 3 , NaCO 3 , K 2 O, KNO 3 , K 2 CO 3 , B 2 O 3 , P 2 O 5 , Y 2 O 3 , at least one of ZnO, SnO 2 , Sb 2 O 3 and NaCl.
本发明提供了一种由如上所述的利循环利用方法制备得到的素玻璃,所述素 玻璃含有所述主固体配料所包含的全部种类的元素。The present invention provides a kind of plain glass prepared by the recycling method as described above, and the plain glass contains all kinds of elements contained in the main solid ingredient.
本发明提供的素玻璃中,所述素玻璃包含定型或不定型结构。所述定型结构包括二硅酸锂、硅酸锂、透锂长石、β石英中的至少一种。In the plain glass provided by the present invention, the plain glass contains a shaped or amorphous structure. The stereotyped structure includes at least one of lithium disilicate, lithium silicate, feldspar, and beta quartz.
本发明提供了一种素玻璃中碱金属元素的循环利用系统,所述循环利用系统包括:The invention provides a recycling system for alkali metal elements in plain glass. The recycling system includes:
原料供给模块,用于制造第一素玻璃和碱金属离子固定剂;Raw material supply module, used to manufacture first element glass and alkali metal ion fixative;
加工回收模块,用于将所述第一素玻璃和所述碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到强化化学强化玻璃和含有碱金属元素的固体生成物;并用于将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料;The processing and recycling module is used to place the first plain glass and the alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain strengthened chemically strengthened glass and a solid product containing alkali metal elements; The solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
再加工模块,用于将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物;并用于将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。The reprocessing module is used to mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture; and is used to melt and prepare the plain glass ingredient mixture to obtain a second plain glass containing alkali metal elements.
本发明提供的循环利用系统中,所述再加工模块包括检测单元和计算单元;In the recycling system provided by the invention, the reprocessing module includes a detection unit and a calculation unit;
所述检测单元用于检测所述主固体配料的组分及各组分含量;The detection unit is used to detect the components of the main solid ingredients and the content of each component;
所述计算单元用于根据所需的第二素玻璃的组分及各组分含量和检测到的所述主固体配料的组分及各组分含量,分析得出所述辅固体配料的组分及各组分含量和所述辅固体配料的添加量;所述添加量为所述辅固体配料与所述主固体配料的质量比。The calculation unit is used to analyze and obtain the composition of the auxiliary solid batching based on the required composition and content of each component of the second plain glass and the detected composition and content of each component of the main solid batching. The content of each component and the added amount of the auxiliary solid ingredients are divided into: the added amount is the mass ratio of the auxiliary solid ingredients to the main solid ingredients.
实施本发明至少可以达到以下有益效果:Implementing the present invention can at least achieve the following beneficial effects:
1、实现Li元素的循环利用。在所述利循环利用方法中,所述碱金属离子固定剂吸收自所述第一素玻璃释放于所述离子交换盐浴中的碱金属元素Li最后形成了所述含有碱金属元素Li的固体生成物,在然后通过后续的过程中将所述含有碱金属元素Li的固体生成物循环利用,作为制备素玻璃的原料,得到相应的含有碱金属元素Li的第二素玻璃,如此,使得所述第一素玻璃释放的碱金属元素Li进入到第二素玻璃,实现了Li元素的循环利用,从而减少玻璃领域对锂资源的浪费。1. Realize the recycling of Li element. In the Li recycling method, the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the solid containing the alkali metal element Li. The product is then recycled in subsequent processes as a raw material for preparing plain glass to obtain a corresponding second plain glass containing alkali metal element Li, so that the The alkali metal element Li released from the first glass enters the second glass, realizing the recycling of the Li element, thereby reducing the waste of lithium resources in the glass field.
2、可大幅减少碳排放。要知道,现有的素玻璃的制备过程中,所采用的原料通常是碳酸盐或硫酸盐,因而现有的素玻璃的制备过程不可避免的会产生大量的CO 2和SO 2。而在本申请的循环利用方法中,用来制备第二素玻璃的素玻璃配料混合物中的主固体配料是硅酸盐、磷酸盐、硼酸盐或锑酸盐,也就是说,在对所述素玻璃配料混合物进行熔融制备的过程中,所述主固体配料不会释放CO 2和SO 2,如此,可以理解的是,与现有的素玻璃制备方法相比,制备等量的素玻璃的情况下,采用本申请的利循环利用方法可以大幅减少CO 2和SO 2的排放。 2. Can significantly reduce carbon emissions. It should be noted that in the preparation process of existing plain glass, the raw materials used are usually carbonates or sulfates, so the preparation process of existing plain glass will inevitably produce a large amount of CO 2 and SO 2 . In the recycling method of the present application, the main solid ingredients in the raw glass batch mixture used to prepare the second raw glass are silicate, phosphate, borate or antimonate, that is to say, in the During the melting and preparation process of the raw glass batch mixture, the main solid batch will not release CO 2 and SO 2 . Therefore, it can be understood that compared with the existing raw glass preparation method, the same amount of raw glass can be prepared. In this case, the emission of CO 2 and SO 2 can be significantly reduced by adopting the recycling method of this application.
3、可大幅减少能源消耗。承上所述,用来制备第二素玻璃的素玻璃配料混合物中的主固体配料无吸热分解产生CO 2和SO 2的过程而是直接熔融,也就是说,利用本申请提供的素玻璃配料混合物熔融制备所述第二素玻璃的过程中,由于所述主固体配料的存在,可以减少在吸热分解产生CO 2和SO 2过程的热能消耗,如此,实现大幅减少能源消耗。 3. Can significantly reduce energy consumption. Following the above, the main solid ingredients in the raw glass batch mixture used to prepare the second raw glass do not undergo endothermic decomposition to produce CO 2 and SO 2 but are directly melted. That is to say, the raw glass provided by the application is used. In the process of melting the ingredient mixture to prepare the second plain glass, due to the presence of the main solid ingredients, the heat energy consumption in the process of endothermic decomposition to produce CO 2 and SO 2 can be reduced. In this way, a significant reduction in energy consumption is achieved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图:In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only It is an embodiment of the utility model. For those of ordinary skill in the art, other drawings can also be obtained based on the provided drawings without exerting creative efforts:
图1为本申请提供的循环利用系统的方框示意图;Figure 1 is a block diagram of the recycling system provided by this application;
图2为第一素玻璃RG’-22的XRD图;Figure 2 is the XRD pattern of the first prime glass RG’-22;
图3为第一素玻璃RG’-23的XRD图;Figure 3 is the XRD pattern of the first prime glass RG’-23;
图4为第一素玻璃RG’-24的XRD图;Figure 4 is the XRD pattern of the first prime glass RG’-24;
图5为第一素玻璃RG’-26的XRD图。Figure 5 is the XRD pattern of the first prime glass RG’-26.
具体实施方式Detailed ways
随着数字技术带来的发展,人类社会进入了第三次工业革命,数字技术得到了极大的发展,影响到民生的各个方面。前两次工业革命带来人类社会生产力的 极大解放和进步,但气候和环境问题却成为威胁人类的重大问题,《京都议定书》的签署就是为了人类免受气候变暖的威胁,中国于1998年5月签署并于2002年8月核准了该议定书,欧盟及其成员国于2002年5月31日正式批准了《京都议定书》,2004年11月5日,俄罗斯总统普京在《京都议定书》上签字,使其正式成为俄罗斯的法律文本,截至2005年8月13日,全球已有142个国家和地区签署该议定书,其中包括30个工业化国家,批准国家的人口数量占全世界总人口的80%。2020年9月22日,中国国家主席在第七十五届联合国大会一般性辩论上表示,中国将提高国家自主贡献力度,采取更加有力的政策和措施,二氧化碳的碳排放力争于2030年前达到峰值,努力争取到2060年前实现“碳中和”。新能源汽车伴随物联网的发展以及越来越快的网络技术、及时通讯技术,例如5G通讯,结合了实现“绿色”“减碳”等目标的前沿能源技术,受到全球人民和政府的追捧,普及率也越来越成高,对人类生活的影响越来越大。传统汽车制造商纷纷发布了传统汽油汽车停产时间表,欧盟、美国、日本、中国等主要经济体纷纷发布了传统燃油汽车禁售时间表。With the development brought about by digital technology, human society has entered the third industrial revolution. Digital technology has developed greatly, affecting all aspects of people's livelihood. The first two industrial revolutions brought about great liberation and progress in the productivity of human society, but climate and environmental issues have become major issues threatening mankind. The signing of the "Kyoto Protocol" is to protect mankind from the threat of climate warming. China in 1998 The Protocol was signed in May 2002 and approved in August 2002. The EU and its member states formally ratified the Kyoto Protocol on May 31, 2002. On November 5, 2004, Russian President Putin Signed on, it officially became a legal text of Russia. As of August 13, 2005, 142 countries and regions around the world had signed the protocol, including 30 industrialized countries. The population of the ratifying countries accounted for 10% of the world's total population. 80%. On September 22, 2020, the Chinese President stated at the general debate of the 75th United Nations General Assembly that China will increase its nationally determined contributions, adopt more powerful policies and measures, and strive to achieve carbon dioxide emissions by 2030. peak, and strive to achieve "carbon neutrality" by 2060. With the development of the Internet of Things and increasingly faster network technologies and instant communication technologies, such as 5G communications, new energy vehicles combine cutting-edge energy technologies to achieve goals such as "green" and "carbon reduction" and are sought after by people and governments around the world. The penetration rate is also getting higher and higher, and its impact on human life is increasing. Traditional car manufacturers have released timetables for the suspension of production of traditional gasoline vehicles, and major economies such as the European Union, the United States, Japan, and China have released timetables for banning the sale of traditional fuel vehicles.
新能源汽车中目前比较成熟的、大规模得到应用的是电动汽车。绝大多数电动汽车使用电池作为能源来驱动车辆。目前效率高的电池主要有磷酸铁锂电池、三元聚合物锂电池等。磷酸铁锂电池,是一种使用磷酸铁锂(LiFePO 4)作为正极材料,碳作为负极材料的锂离子电池;三元聚合物锂电池是指正极材料使用镍钴锰酸锂(Li(NiCoMn)O 2)或者镍钴铝酸锂的三元正极材料的锂电池,两种主流电池中均大量使用锂。随着全球化的电动汽车替代传统油车的进程,地球上本身储量不多的锂更是难以对应如此迅猛的需求。地球上的锂分布很稀少,绝大多数是存在与高原“盐湖”的湖水中,一部分存在与伴生的矿石中,两种形式的储量都是贫矿,其开采、利用起来的成本都非常高,导致碳酸锂的价格高涨,直接或间接导致电池、电动汽车的价格飞涨。 Among new energy vehicles, electric vehicles are currently relatively mature and widely used. The vast majority of electric vehicles use batteries as energy source to drive the vehicle. Currently, the most efficient batteries include lithium iron phosphate batteries, ternary polymer lithium batteries, etc. Lithium iron phosphate battery is a lithium-ion battery using lithium iron phosphate (LiFePO 4 ) as the positive electrode material and carbon as the negative electrode material; ternary polymer lithium battery refers to the positive electrode material using lithium nickel cobalt manganate (Li(NiCoMn) O 2 ) or lithium battery with ternary cathode material of lithium nickel cobalt aluminate, both mainstream batteries use a large amount of lithium. As global electric vehicles replace traditional oil vehicles, lithium, which has limited reserves on the planet, is unable to cope with such rapid demand. Lithium is very sparsely distributed on the earth. Most of it is found in the "salt lakes" on the plateau, and some is found in associated ores. Both forms of reserves are poor ores, and the costs of mining and utilizing them are very high. , causing the price of lithium carbonate to rise, directly or indirectly causing the price of batteries and electric vehicles to skyrocket.
《京都议定书》的主要目的是解决全球变暖问题,中国作为签署国,也发布了“碳达峰碳中和”的目标时间。解决双碳问题,传统的冶炼、水泥、玻璃行业是重点。对于玻璃行业来说无疑更是困难的,一方面要找到替代能源,减少使用石 化能源,二方面从玻璃形成角度来说,很难杜绝排放二氧化碳,因为玻璃的形成是硅酸盐形成的过程,这一过程需要主要是使用多种碳酸盐材料与硅砂混合、熔融来实现,期间碳酸盐转化成硅酸盐将释放大量的二氧化碳。从硅酸盐形成角度来说,减少二氧化碳排放是自然属性决定的,是非常困难的,是很难克服的材料自然属性。The main purpose of the Kyoto Protocol is to solve the problem of global warming. As a signatory, China has also issued a target time for "carbon peak and carbon neutrality". To solve the dual carbon problem, the traditional smelting, cement, and glass industries are the focus. It is undoubtedly more difficult for the glass industry. On the one hand, it must find alternative energy sources and reduce the use of petrochemical energy. On the other hand, from the perspective of glass formation, it is difficult to eliminate the emission of carbon dioxide, because the formation of glass is a process of silicate formation. This process mainly requires the use of a variety of carbonate materials mixed and melted with silica sand to achieve, during which the conversion of carbonate into silicate will release a large amount of carbon dioxide. From the perspective of silicate formation, reducing carbon dioxide emissions is determined by natural properties, which is very difficult and difficult to overcome.
基于上述问题,申请人要说的是,就玻璃领域而言,人们对玻璃的高强度、轻量化而且兼具高安全性的需求越来越高,普通玻璃已经无法满足人类的需求,含锂玻璃越来越多的被发明出来,应用到各个领域。例如:高安全性、高强度要求的航空飞行器挡风玻璃、高铁窗玻璃,高强度、轻量化的新能源汽车玻璃,轻量化、高强度、高透过率的电子终端盖板玻璃等。这些领域使用的新型玻璃,既使用了稀缺的锂资源,生产时又释放出大量二氧化碳。Based on the above issues, what the applicant wants to say is that in the field of glass, people have an increasing demand for high strength, lightweight and high safety of glass. Ordinary glass can no longer meet human needs, and lithium-containing glass Glass is increasingly being invented and used in various fields. For example: aviation aircraft windshields and high-speed rail window glass with high safety and high strength requirements, high-strength and lightweight new energy automobile glass, lightweight, high-strength and high-transmittance electronic terminal cover glass, etc. The new glass used in these fields not only uses scarce lithium resources, but also releases large amounts of carbon dioxide during production.
为了减少玻璃领域对锂资源的浪费和二氧化碳的排放,本申请提出了一种素玻璃中碱金属元素的利循环利用方法,所述循环利用方法包括如下步骤S1至步骤S4。In order to reduce the waste of lithium resources and the emission of carbon dioxide in the glass field, this application proposes a recycling method for alkali metal elements in plain glass. The recycling method includes the following steps S1 to S4.
步骤S1、将含有碱金属元素的第一素玻璃与碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物。Step S1: Place the first glass containing alkali metal elements and an alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain a solid product containing alkali metal elements.
需要说明的是,所述的步骤S1可以理解为对含有碱金属元素的素玻璃的化学强化过程;通常的素玻璃中至少含有SiO 2、Al 2O 3、碱金属元素Li,所述碱金属元素在所述素玻璃中以共价化合物或离子化合物的形式存在,具体的,所述素玻璃包含:39-75mol%的SiO 2,0.5-30mol%的Li 2O,0-28mol%的Al 2O 3,优选的,所述素玻璃包含:39-75mol%的SiO 2,0.5-29.8mol%的Li 2O,4.13-28mol%的Al 2O 3It should be noted that the step S1 can be understood as a chemical strengthening process for plain glass containing alkali metal elements; ordinary plain glass contains at least SiO 2 , Al 2 O 3 , and alkali metal element Li. The alkali metal element Elements exist in the form of covalent compounds or ionic compounds in the plain glass. Specifically, the plain glass contains: 39-75 mol% SiO 2 , 0.5-30 mol% Li 2 O, and 0-28 mol% Al. 2 O 3 , preferably, the plain glass contains: 39-75 mol% SiO 2 , 0.5-29.8 mol% Li 2 O, and 4.13-28 mol% Al 2 O 3 .
所述离子交换盐浴可以理解为上文中提到的离子交换盐浴,所述离子交换盐浴中含有以离子态形式存在的所述碱金属元素,具体的,所述离子交换盐浴中含有质量分数大于等于50wt%的硝酸盐;The ion exchange salt bath can be understood as the ion exchange salt bath mentioned above. The ion exchange salt bath contains the alkali metal elements in the form of ionic states. Specifically, the ion exchange salt bath contains The mass fraction of nitrate is greater than or equal to 50wt%;
所述碱金属离子固定剂可以理解为上文中提到的盐浴提纯添加剂材料,其可以快速吸收离子交换盐浴中的锂离子,具体的,所述碱金属离子固定剂为可与以离子态形式存在的所述碱金属元素发生沉淀反应的化合物,优选为硅酸盐、磷酸 盐、硼酸盐、锑酸盐中的一种或以上多种的组合,更具体的,所述碱金属离子固定剂包含20-65mol%的SiO 2,25-55mol%的Na 2O,0-16mol%的Al 2O 3,0-35mol%的B 2O 3,0-35mol%的P 2O 5;在所述步骤S1中,所述碱金属离子固定剂吸收自所述第一素玻璃释放于所述离子交换盐浴中的碱金属元素Li最后形成了所述含有碱金属元素Li的固体生成物。应当理解的是,在所述步骤S1中所述素玻璃最终会形成强度更高的强化化学强化玻璃。 The alkali metal ion fixative can be understood as the salt bath purification additive material mentioned above, which can quickly absorb lithium ions in the ion exchange salt bath. Specifically, the alkali metal ion fixative can be combined with the ionic state The compound in which the alkali metal element exists in the form of a precipitation reaction is preferably one or more combinations of silicate, phosphate, borate, and antimonate. More specifically, the alkali metal ion The fixative contains 20-65mol% SiO 2 , 25-55mol% Na 2 O, 0-16mol% Al 2 O 3 , 0-35mol% B 2 O 3 , 0-35mol% P 2 O 5 ; In the step S1, the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the solid product containing the alkali metal element Li. . It should be understood that in step S1, the plain glass will eventually form strengthened chemically strengthened glass with higher strength.
当然,所述素玻璃中还可以含有碱金属元素Na,具体的,所述素玻璃还包含0-17mol%的Na 2O,在所述步骤S1中,所述碱金属离子固定剂吸收自所述第一素玻璃释放于所述离子交换盐浴中的碱金属元素Li、Na最后形成了所述含有碱金属元素Li、Na的固体生成物。 Of course, the alkali metal element Na may also be contained in the plain glass. Specifically, the plain glass also contains 0-17 mol% Na 2 O. In the step S1, the alkali metal ion fixing agent absorbs Na from the alkali metal ion fixing agent. The alkali metal elements Li and Na released by the first plain glass in the ion exchange salt bath finally form the solid product containing the alkali metal elements Li and Na.
步骤S2、将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料。Step S2: Take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient.
在上述步骤S2中,所述预处理包括清洗、烘干、粉碎中的至少一种,应当理解的是,仅所述预处理后所述固体生成物的化学成分不会发生改变,也就是说,所述步骤S2中得到的主固体配料与所述步骤S1中得到的固体生成物的化学成分是相同的,两者的区别在于物理性状以及存在不同的介质之中。应当理解的是,所述碱金属元素在所述固体生成物和所述主固体配料中均以共价化合物或离子化合物的形式存在。最关键的是,本申请要求所述素玻璃包含全部的所述固体生成物所含的金属氧化物,换言之,所述主固体配料所含的金属氧化物在所述素玻璃中均能找到,例如,所述主固体配料(例如,硅酸盐、硼酸盐、磷酸盐或锑酸盐等)中包含了氧化锂、氧化钠、氧化硅、氧化硼、氧化锑等,那么,所述素玻璃也对应的包含氧化锂、氧化钠、氧化硅、氧化硼、氧化锑等。In the above step S2, the pretreatment includes at least one of washing, drying, and crushing. It should be understood that the chemical composition of the solid product will not change only after the pretreatment, that is, , the chemical composition of the main solid ingredient obtained in the step S2 and the solid product obtained in the step S1 are the same, and the difference between the two lies in the physical properties and existence in different media. It should be understood that the alkali metal element exists in the form of a covalent compound or an ionic compound in both the solid product and the main solid ingredient. The most critical thing in this application is that the plain glass contains all the metal oxides contained in the solid product. In other words, the metal oxides contained in the main solid ingredients can be found in the plain glass. For example, if the main solid ingredient (for example, silicate, borate, phosphate or antimonate, etc.) contains lithium oxide, sodium oxide, silicon oxide, boron oxide, antimony oxide, etc., then the element Glass also corresponds to lithium oxide, sodium oxide, silicon oxide, boron oxide, antimony oxide, etc.
步骤S3、将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物。Step S3: Mix the auxiliary solid ingredients and the main solid ingredients to obtain a plain glass ingredient mixture.
在上述步骤S3中,所述辅固体配料包含ZrO、MgO、MgCO 3、CaO、CaCO 3、Na 2O、NaNO 3、NaCO 3、K 2O、KNO 3、K 2CO 3、B 2O 3、P 2O 5、Y 2O 3、ZnO、SnO 2、Sb 2O 3、NaCl中的至少一种;鉴于主固体配料为硅酸盐或硼酸盐、磷酸盐、锑酸盐,这些盐在形成素玻璃时无法提供氧,添加比例过多时会导致素玻璃由于缺氧 而形成硅氧键、桥氧健等化学键结构性缺陷,从而导致玻璃发脆的情况,优选的,在所述素玻璃配料混合物中,所述主固体配料的质量百分比小于等于50wt%,素玻璃化学键所需的氧将由辅固体配料中的氧化物,或由碳酸盐、硝酸盐、硫酸盐等在分解并形成硅酸盐的过程中提供。将所述辅固体配料与所述主固体配料按照一定比例进行混合,可以得到用于制备所述素玻璃的素玻璃配料混合物。优选的,所述主固体配料的质量百分比小于等于48.70wt%。 In the above step S3, the auxiliary solid ingredients include ZrO, MgO, MgCO 3 , CaO, CaCO 3 , Na 2 O, NaNO 3 , NaCO 3 , K 2 O, KNO 3 , K 2 CO 3 , B 2 O 3 , P 2 O 5 , Y 2 O 3 , ZnO, SnO 2 , Sb 2 O 3 , and at least one of NaCl; given that the main solid ingredients are silicate or borate, phosphate, and antimonate, these salts Oxygen cannot be provided when forming the virgin glass. If the addition ratio is too high, the virgin glass will form chemical bond structural defects such as silicon-oxygen bonds and bridge-oxygen bonds due to lack of oxygen, thus causing the glass to become brittle. Preferably, in the prime glass In the glass ingredient mixture, the mass percentage of the main solid ingredients is less than or equal to 50wt%, and the oxygen required for the chemical bond of the plain glass will be decomposed and formed by the oxides in the auxiliary solid ingredients, or by carbonates, nitrates, sulfates, etc. Supplied in the silicate process. The auxiliary solid ingredients and the main solid ingredients are mixed according to a certain proportion to obtain a raw glass ingredient mixture for preparing the raw glass. Preferably, the mass percentage of the main solid ingredients is less than or equal to 48.70wt%.
步骤S4、将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。Step S4: The raw glass batch mixture is melted and prepared to obtain a second raw glass containing an alkali metal element.
在上述步骤S4中,利用常规的玻璃熔融制备方法,即可将所述素玻璃配料混合物制备成相应的素玻璃,由于所述素玻璃配料混合物中的主固体配料含有碱金属元素Li,那么相应制得的素玻璃也含有碱金属元素Li。另一方面,申请人要指出的是,现有的素玻璃的制备过程中,所采用的原料通常是碳酸盐或硫酸盐,因而现有的素玻璃的制备过程不可避免的会产生大量的CO 2和SO 2。而在本申请的循环利用方法中,用来制备第二素玻璃的素玻璃配料混合物中的主固体配料是硅酸盐、磷酸盐、硼酸盐或锑酸盐,也就是说,在对所述素玻璃配料混合物进行熔融制备的过程中,所述主固体配料不会释放CO 2和SO 2,如此,可以理解的是,与现有的素玻璃制备方法相比,制备等量的素玻璃的情况下,采用本申请的利循环利用方法可以大幅减少CO 2和SO 2的排放。 In the above step S4, the plain glass batch mixture can be prepared into the corresponding plain glass using a conventional glass melting preparation method. Since the main solid batch in the plain glass batch mixture contains the alkali metal element Li, the corresponding plain glass The plain glass produced also contains the alkali metal element Li. On the other hand, the applicant would like to point out that in the preparation process of existing plain glass, the raw materials used are usually carbonates or sulfates. Therefore, the preparation process of existing plain glass will inevitably produce a large amount of CO 2 and SO 2 . In the recycling method of the present application, the main solid ingredients in the raw glass batch mixture used to prepare the second raw glass are silicate, phosphate, borate or antimonate, that is to say, in the During the melting and preparation process of the raw glass batch mixture, the main solid batch will not release CO 2 and SO 2 . Therefore, it can be understood that compared with the existing raw glass preparation method, the same amount of raw glass can be prepared. In this case, the emission of CO 2 and SO 2 can be significantly reduced by adopting the recycling method of this application.
综上可知,在所述步骤S1中,所述碱金属离子固定剂吸收自所述第一素玻璃释放于所述离子交换盐浴中的碱金属元素Li最后形成了所述含有碱金属元素Li的固体生成物,在然后通过后续的步骤S2-步骤S4将所述含有碱金属元素Li的固体生成物循环利用,作为制备素玻璃的原料,得到相应的含有碱金属元素Li的第二素玻璃。从而减少玻璃领域对锂资源的浪费。另外,由于在所述步骤S4中不会产生CO 2和SO 2气体,同时,达到了降低碳排放和节约能源的目的。 In summary, it can be seen that in step S1, the alkali metal ion fixative absorbs the alkali metal element Li released from the first plain glass in the ion exchange salt bath and finally forms the alkali metal element Li-containing The solid product, and then the solid product containing the alkali metal element Li is recycled through the subsequent steps S2 to S4 as a raw material for preparing plain glass to obtain the corresponding second plain glass containing the alkali metal element Li . Thereby reducing the waste of lithium resources in the glass field. In addition, since CO 2 and SO 2 gas will not be generated in step S4, at the same time, the purpose of reducing carbon emissions and saving energy is achieved.
本申请还提供了一种素玻璃,所述素玻璃由上述的利循环利用方法制备得到。所述素玻璃包含定型或不定型结构,所述定型结构包括二硅酸锂、硅酸锂、透锂长石、β石英中、尖晶石的至少一种。The present application also provides a kind of plain glass, which is prepared by the above-mentioned recycling method. The plain glass contains a shaped or amorphous structure, and the shaped structure includes at least one of lithium disilicate, lithium silicate, lucite, beta quartz, and spinel.
本申请还提供了一种素玻璃中碱金属元素的循环利用系统,参见图1,所述循环利用系统包括原料供给模块、加工回收模块和再加工模块。This application also provides a recycling system for alkali metal elements in plain glass. See Figure 1. The recycling system includes a raw material supply module, a processing and recovery module, and a reprocessing module.
原料供给模块,用于制造第一素玻璃和碱金属离子固定剂。具体的,所述原料供给模块可以是素玻璃生产制造商,其负责生产出成份符合设计值的第一素玻璃以及碱金属离子固定剂;应当知晓的是,素玻璃生产制造商生产的第一素玻璃以及碱金属离子固定剂将被销售至所述加工回收模块。Raw material supply module, used to manufacture the first prime glass and alkali metal ion fixative. Specifically, the raw material supply module may be a raw glass manufacturer, which is responsible for producing the first raw glass and alkali metal ion fixative whose composition meets the design value; it should be noted that the first raw glass manufacturer produces Plain glass and alkali metal ion fixatives will be sold to the processing and recycling module.
加工回收模块,用于将所述第一素玻璃和所述碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到强化化学强化玻璃和含有碱金属元素的固体生成物;并用于将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料。具体的,所述加工回收模块包括强化玻璃生产制造商,在这里,强化玻璃生产制造商负责以第一素玻璃为原料按照素玻璃生产制造商的规格和要求对第一素玻璃进行化学强化来增加玻璃强度得到化学强化玻璃,即,将第一素玻璃和碱金属离子固定剂一起置于离子交换盐浴中以实现对第一素玻璃的化学强化,这一过程使得第一素玻璃强化为化学强化玻璃,同时,碱金属离子固定剂吸附自第一素玻璃释放的碱金属离子形成所述固体生成物;强化玻璃生产制造商还负责将所述固体生成物从离子交换盐浴中取出并进行预处理后得到主固体配料,包装后记录入库待售。The processing and recycling module is used to place the first plain glass and the alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain strengthened chemically strengthened glass and a solid product containing alkali metal elements; The solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient. Specifically, the processing and recycling module includes a tempered glass manufacturer. Here, the tempered glass manufacturer is responsible for chemically strengthening the first prime glass using the first prime glass as raw material in accordance with the specifications and requirements of the prime glass manufacturer. To increase the strength of glass, chemically strengthened glass is obtained. That is, the first glass and an alkali metal ion fixative are placed together in an ion exchange salt bath to achieve chemical strengthening of the first glass. This process strengthens the first glass to Chemically strengthened glass, at the same time, the alkali metal ion fixative adsorbs the alkali metal ions released from the first glass to form the solid product; the strengthened glass manufacturer is also responsible for taking out the solid product from the ion exchange salt bath and After preprocessing, the main solid ingredients are obtained, which are then packaged and recorded in the warehouse for sale.
再加工模块,用于将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物;并用于将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。具体的,所述再加工模块可以是素玻璃生产制造商,需要说明的是,所述再加工模块和所述原料供给模块可以为同一家素玻璃生产制造商。在这里,所述再加工模块包括检测单元和计算单元。其中,所述检测单元对加工回收模块生产的主固体配料进行成份测定;计算单元则根据所需的第二素玻璃的组分及各组分含量和检测到的所述主固体配料的组分及各组分含量,分析得出所述辅固体配料的组分及各组分含量和所述辅固体配料的添加量,所述添加量为所述辅固体配料与所述主固体配料的质量比。所述再加工模块还包括制造单元,所述制造单元按照分析得出所述辅固体配料的组分及各组分含量调配得到所需的辅固体配 料,然后按照分析得出的所述辅固体配料的添加量与主固体配料按预定比例一同进行称量、搅拌、保温等工序形成素玻璃配料混合物,最后将所述素玻璃配料混合物投入到素玻璃制造工序中的投料工段中,如此可制备得到所需的第二素玻璃。The reprocessing module is used to mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture; and is used to melt and prepare the plain glass ingredient mixture to obtain a second plain glass containing alkali metal elements. Specifically, the reprocessing module may be a raw glass manufacturer. It should be noted that the reprocessing module and the raw material supply module may be the same raw glass manufacturer. Here, the reprocessing module includes a detection unit and a calculation unit. Among them, the detection unit determines the composition of the main solid ingredients produced by the processing and recycling module; the calculation unit determines the components of the second plain glass and the content of each component and the detected components of the main solid ingredients. and the content of each component. The analysis results in the components of the auxiliary solid ingredients and the content of each component and the amount of the auxiliary solid ingredients added. The amount added is the mass of the auxiliary solid ingredients and the main solid ingredients. Compare. The reprocessing module also includes a manufacturing unit, which prepares the required auxiliary solid ingredients according to the components of the auxiliary solid ingredients and the content of each component obtained through analysis, and then prepares the required auxiliary solid ingredients according to the analysis of the auxiliary solid ingredients. The added amount of ingredients and the main solid ingredients are weighed, stirred, and kept warm according to a predetermined ratio to form a plain glass ingredient mixture. Finally, the plain glass ingredient mixture is put into the feeding section of the plain glass manufacturing process, so that it can be prepared Obtain the required second plain glass.
需要说明的是,所述计算单元可以理解为一款计算机程序,所述计算机程序被运行时实现“根据所需的第二素玻璃的组分及各组分含量和检测到的所述主固体配料的组分及各组分含量,分析得出所述辅固体配料的组分及各组分含量和所述辅固体配料的添加量”这一功能。It should be noted that the calculation unit can be understood as a computer program. When the computer program is run, it realizes "according to the required components of the second plain glass and the content of each component and the detected main solid The components and contents of each component of the ingredients, and the analysis results in the components and contents of each component of the auxiliary solid ingredients and the amount of the auxiliary solid ingredients added."
当然,应当理解的是,该计算机程序可以存储于一计算机存储介质中,存储介质包括只读存储器(Read-OnlyMemory,ROM)、随机存储器(Random Access Memory,RAM)、可编程只读存储器(Programmable Read-only Memory,PROM)、可擦除可编程只读存储器(ErasableProgrammable Read Only Memory,EPROM)、一次可编程只读存储器(One-timeProgrammable Read-Only Memory,OTPROM)、电子抹除式可复写只读存储器(Electrically-Erasable Programmable Read-OnlyMemory,EEPROM)、只读光盘(CompactDisc Read-Only Memory,CD-ROM)或其他光盘存储器、磁盘存储器、磁带存储器、或者能够用于携带或存储数据的计算机可读的任何其他介质。Of course, it should be understood that the computer program can be stored in a computer storage medium, including read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), programmable read-only memory (Programmable Read-only Memory (PROM), erasable programmable read-only memory (ErasableProgrammable Read Only Memory, EPROM), one-time programmable read-only memory (One-timeProgrammable Read-Only Memory, OTPROM), electronically erasable rewritable memory Electrically-Erasable Programmable Read-Only Memory (EEPROM), CompactDisc Read-Only Memory (CD-ROM) or other optical disk storage, magnetic disk storage, tape storage, or computers that can be used to carry or store data any other medium for reading.
在一些其他的实施例中,所述计算单元可以是运行或安装了上述计算机程序的智能设备。所述智能设备包括处理器和存储器;所述存储器存储有上述计算机程序;所述处理器用于运行所述计算机程序,以实现“根据所需的第二素玻璃的组分及各组分含量和检测到的所述主固体配料的组分及各组分含量,分析得出所述辅固体配料的组分及各组分含量和所述辅固体配料的添加量”这一功能。具体的,所述智能设备可以是计算机、笔记本电脑等具有运算和存储功能的设备。In some other embodiments, the computing unit may be an intelligent device running or installing the above computer program. The intelligent device includes a processor and a memory; the memory stores the above computer program; the processor is used to run the computer program to achieve "according to the required components of the second plain glass and the content of each component. The detected components and contents of each component of the main solid ingredients are analyzed to obtain the components and contents of each component of the auxiliary solid ingredients and the added amount of the auxiliary solid ingredients. Specifically, the smart device may be a computer, a laptop, or other device with computing and storage functions.
为了对本发明的技术特征、目的和效果有更加清楚的理解,现详细说明本发明的具体实施方式。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific implementation modes of the present invention will now be described in detail. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于发明的技术领域的技术人员通常理解的含义相同。本文中在发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
为了更好的对各具体实施例进行说明,在这里,列举了:In order to better explain each specific embodiment, here are listed:
26种具体的组分含量不同的第一素玻璃,这26种不同的第一素玻璃的记号分别为RG-1至RG-26;下面在表1中列出第一素玻璃RG-1至第一素玻璃RG-8的组分及各组分含量(mol%),在表2中列出第一素玻璃RG-9至第一素玻璃RG-18的组分及各组分含量(mol%),在表3中列出第一素玻璃RG-18至第一素玻璃RG-26的组分及各组分含量(mol%)。There are 26 specific primary glasses with different component contents. The symbols of these 26 different primary glasses are RG-1 to RG-26 respectively. The first primary glasses RG-1 to RG-26 are listed below in Table 1. The components and content of each component (mol%) of the first porcelain glass RG-8 are listed in Table 2. The components and content of each component of the first porcelain glass RG-9 to the first porcelain glass RG-18 are listed in Table 2 ( mol%), the components of the first crystal glass RG-18 to the first crystal glass RG-26 and the content of each component (mol%) are listed in Table 3.
11种组分含量不同的碱金属离子固定剂,这11种不同的碱金属离子固定剂的记号分别为pre-S-1至pre-S-11;下面在表4中列出碱金属离子固定剂pre-S-1至碱金属离子固定剂pre-S-11的组分及各组分含量(mol%);其中,碱金属离子固定剂pre-S-1至pre-S-8为硅酸盐,碱金属离子固定剂pre-S-9为磷酸盐,碱金属离子固定剂pre-S-10为硼酸盐,碱金属离子固定剂pre-S-11为锑酸盐;上述11种碱金属离子固定剂pre-S-1至pre-S-11的原料配方示出如表5所示;There are 11 kinds of alkali metal ion fixatives with different component contents. The symbols of these 11 different alkali metal ion fixatives are pre-S-1 to pre-S-11 respectively. The alkali metal ion fixatives are listed below in Table 4. The components of the agent pre-S-1 to the alkali metal ion fixative pre-S-11 and the content of each component (mol%); among them, the alkali metal ion fixatives pre-S-1 to pre-S-8 are silicon The alkali metal ion fixative pre-S-9 is a phosphate, the alkali metal ion fixative pre-S-10 is a borate, and the alkali metal ion fixative pre-S-11 is an antimonate; the above 11 types The raw material formulas of alkali metal ion fixatives pre-S-1 to pre-S-11 are shown in Table 5;
8种组分含量不同的辅固体配料,这8种不同的辅固体配料的记号分别为AS-1至AS-8;下面在表6中列出辅固体配料AS-1至辅固体配料AS-8的组分及各组分含量(份)。There are 8 kinds of auxiliary solid ingredients with different component contents. The marks of these 8 different auxiliary solid ingredients are AS-1 to AS-8 respectively. The auxiliary solid ingredients AS-1 to auxiliary solid ingredients AS- are listed below in Table 6. 8 components and content (parts) of each component.
表1Table 1
成份名称Ingredient name RG-1RG-1 RG-2RG-2 RG-3RG-3 RG-4RG-4 RG-5RG-5 RG-6RG-6 RG-7RG-7 RG-8RG-8
SiO 2 SiO 2 65.75%65.75% 68.25%68.25% 59.75%59.75% 70.75%70.75% 64.75%64.75% 62.75%62.75% 69.25%69.25% 54.75%54.75%
Al 2O 3 Al 2 O 3 8.00%8.00% 9.50%9.50% 10.00%10.00% 7.00%7.00% 15.00%15.00% 10.00%10.00% 8.00%8.00% 18.00%18.00%
P 2O 5 P 2 O 5 0.50%0.50%         1.00%1.00%   6.80%6.80%
B 2O 3 B 2 O 3         0.50%0.50% 0.50%0.50% 3.50%3.50% 0.20%0.20%
Li 2O Li 2 O 1.00%1.00% 14.00%14.00% 3.50%3.50% 7.50%7.50% 11.00%11.00% 8.50%8.50% 0.50%0.50% 1.00%1.00%
MgOMgO 10.00%10.00% 7.20%7.20% 3.40%3.40% 7.00%7.00% 2.00%2.00% 6.00%6.00% 7.30%7.30% 3.00%3.00%
CaOCaO   0.10%0.10% 0.80%0.80%          
SrOsO                
BaOBO                
ZnOZnO                
ZrO 2 ZrO 2 0.40%0.40%   0.50%0.50% 1.00%1.00%   1.30%1.30%    
TiO 2 TiO 2       0.50%0.50%     0.50%0.50%  
Na 2O Na 2 O 12.60%12.60%   16.70%16.70% 5.00%5.00% 5.00%5.00% 7.00%7.00% 9.50%9.50% 16.00%16.00%
K 2O K 2 O 1.50%1.50% 0.70%0.70% 5.10%5.10% 1.00%1.00% 1.50%1.50% 1.70%1.70% 1.20%1.20%  
Sb 2O 3 Sb 2 O 3 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25%
Y 2O 3 Y 2 O 3           1.00%1.00%    
表2Table 2
Figure PCTCN2022122721-appb-000001
Figure PCTCN2022122721-appb-000001
表3table 3
成份名称Ingredient name RG-18RG-18 RG-19RG-19 RG-20RG-20 RG-21RG-21 RG-22RG-22 RG-23RG-23 RG-24RG-24 RG-25RG-25 RG-26RG-26
SiO 2 SiO 2 39.00%39.00% 71.75%71.75% 60.25%60.25% 64.95%64.95% 53.95%53.95% 68.75%68.75% 68.51%68.51% 67.45%67.45% 43.75%43.75%
Al 2O 3 Al 2 O 3 25.75%25.75% 7.50%7.50% 11.00%11.00% 7.50%7.50% 6.00%6.00% 4.20%4.20% 4.13%4.13% 14.30%14.30% 28.00%28.00%
P 2O 5 P 2 O 5       1.00%1.00% 1.95%1.95% 0.80%0.80% 0.81%0.81% 0.45%0.45%  
B 2O 3 B 2 O 3 5.00%5.00%     2.50%2.50% 0.15%0.15% 1.50%1.50% 1.49%1.49%   0.50%0.50%
Li 2O Li 2 O 15.00%15.00% 8.00%8.00% 1.00%1.00% 15.00%15.00% 29.80%29.80% 21.30%21.30% 20.71%20.71% 11.45%11.45% 4.50%4.50%
MgOMgO 5.00%5.00% 5.00%5.00% 10.50%10.50% 1.60%1.60% 0.70%0.70%   0.98%0.98% 1.60%1.60% 5.50%5.50%
CaOCaO   0.20%0.20% 0.80%0.80% 0.50%0.50%          
SrOsO                  
BaOBO                  
ZnOZnO       2.20%2.20%     0.98%0.98% 1.60%1.60% 10.30%10.30%
ZrO 2 ZrO 2 2.00%2.00% 1.00%1.00%   3.20%3.20% 3.00%3.00% 1.70%1.70% 1.69%1.69% 0.90%0.90% 3.60%3.60%
TiO 2 TiO 2     4.20%4.20%         1.30%1.30%  
Na 2O Na 2 O   5.30%5.30% 11.00%11.00% 0.80%0.80% 2.40%2.40% 1.50%1.50% 0.45%0.45% 0.50%0.50% 3.60%3.60%
K 2O K 2 O   1.00%1.00% 1.00%1.00% 0.50%0.50% 1.10%1.10%     0.20%0.20%  
Sb 2O 3 Sb 2 O 3 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25% 0.25%0.25%
Y 2O 3 Y 2 O 3 8.00%8.00%       0.70%0.70%        
表4Table 4
成分Element pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S- pre-S-pre-S-
名称name 11 22 33 44 55 66 77 88 99 1010 1111
SiO 2 SiO 2 60.3%60.3% 52%52% 48%48% 48%48% 40%40% 40%40% 40%40% 28%28% 20%20% 25%25% 20%20%
Al 2O 3 Al 2 O 3 7.7%7.7% 16%16% 10%10% 10%10% 10%10% 10%10%     5%5% 5%5% 5%5%
Na 2O Na 2 O 28.8%28.8% 32%32% 30%30% 30%30% 36%36% 36%36% 45%45% 54%54% 35%35% 35%35% 35%35%
B 2O 3 B 2 O 3 3.1%3.1%     12%12%   14%14%       35%35%  
Sb 2O 3 Sb 2 O 3                     35%35%
P 2O 5 P 2 O 5     12%12%   14%14%   15%15% 18%18% 40%40%   5%5%
表5table 5
Figure PCTCN2022122721-appb-000002
Figure PCTCN2022122721-appb-000002
表6Table 6
Figure PCTCN2022122721-appb-000003
Figure PCTCN2022122721-appb-000003
实施例1Example 1
本实施例中选取上文中提到第一素玻璃RG-7、碱金属离子固定剂pre-S-1、以及辅固体配料AS-1为原料实施本申请提供的利循环利用方法。具体实施过程 包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-7, alkali metal ion fixative pre-S-1, and auxiliary solid ingredient AS-1 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-7与碱金属离子固定剂pre-S-1置于质量为1200kg的第一离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第一强化玻璃;其中,碱金属离子固定剂pre-S-1的添加量为第一离子交换盐浴质量的0.5%;第一离子交换盐浴为纯NaNO 3盐浴;离子交换条件为温度420℃、时间45min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第一离子交换盐浴中的Li+浓度为10ppm;使用Orihara SLP2000散乱光激光应力仪对1500片第一强化玻璃进行抽样检测,发现第一化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)为80Mpa,DOL_0(压应力深度)为128um,CT_CV(内部张应力最大值)为35Mpa。 Step S1, place 1500 pieces of the first plain glass RG-7 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-1 in the first ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and the corresponding 1500 pieces of first strengthened glass; among them, the amount of alkali metal ion fixative pre-S-1 added is 0.5 of the mass of the first ion exchange salt bath %; the first ion exchange salt bath is a pure NaNO 3 salt bath; the ion exchange conditions are a temperature of 420°C and a time of 45 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the first ion exchange salt bath after the reaction The Li+ concentration in the glass is 10ppm; an Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of the first tempered glass, and it was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) of the first chemically strengthened glass is 80Mpa , DOL_0 (compressive stress depth) is 128um, CT_CV (internal tensile stress maximum value) is 35Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-1;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-1的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-1的成分为:SiO 2 56.8wt%,Al 2O 3 12.3wt%,Na 2O 27.1wt%,Li 2O 0.4wt%,B 2O 3 3.4wt%。不难发现,所述第一素玻璃RG-7含有所述主固体配料post-S-1所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-1; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-1. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement, and the measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-1 was measured as: SiO 2 56.8wt%, Al 2 O 3 12.3wt%, Na 2 O 27.1wt%, Li 2 O 0.4wt%, B 2 O 3 3.4wt%. It is not difficult to find that the first plain glass RG-7 contains all kinds of elements contained in the main solid ingredient post-S-1.
步骤S3,将辅固体配料AS-1与所述主固体配料post-S-1混合,得到素玻璃配料混合物;其中,主固体配料post-S-1在素玻璃配料混合物中的质量占比为30.24%。Step S3, mix the auxiliary solid ingredient AS-1 with the main solid ingredient post-S-1 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-1 in the plain glass ingredient mixture is 30.24%.
步骤S4,将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃RG’-7;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段;为了证明所述第二素玻璃RG’-7中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-1中的Li 元素的含量,我们还对第二素玻璃RG’-7的成分进行了测量,测量结果表明第二素玻璃RG’-7的组分及各组分的质量百分数约为:SiO 2 65.59wt%,Al 2O 3 12.86wt%,B 2O 3 3.84wt%,Li 2O 0.24wt%,MgO 4.64wt%,TiO 2 0.63wt%,Na 2O 9.28wt%,K 2O 1.78wt%,Sb 2O 3 1.15wt%。显然地,所述第二素玻璃RG’-7中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-1中的Li元素的含量,也就是说,主固体配料post-S-1中的Li元素最终进入到了第二素玻璃RG’-7中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-7的组分及各组分的摩尔百分数为:SiO 2 69.25%,Al 2O 3 8.00%,B 2O 3 3.50%,Li 2O 0.50%,MgO 7.30%,TiO 2 0.50%,Na 2O 9.50%,K 2O 1.20%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-7的组分及各组分含量与第一素玻璃RG-7完全一致。 Step S4: The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-7 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-7 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-1. Content, we also measured the composition of the second prime glass RG'-7. The measurement results show that the components of the second prime glass RG'-7 and the mass percentage of each component are approximately: SiO 2 65.59wt%, Al 2 O 3 12.86wt%, B 2 O 3 3.84wt%, Li 2 O 0.24wt%, MgO 4.64wt%, TiO 2 0.63wt%, Na 2 O 9.28wt%, K 2 O 1.78wt%, Sb 2 O 3 1.15wt%. Obviously, the second plain glass RG'-7 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-1. That is to say, the main solid ingredient post-S The Li element in -1 eventually entered the second prime glass RG'-7. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-7 and the mole percentage of each component are: SiO 2 69.25%, Al 2 O 3 8.00%, B 2 O 3 3.50 %, Li 2 O 0.50%, MgO 7.30%, TiO 2 0.50%, Na 2 O 9.50%, K 2 O 1.20%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-7 are completely consistent with those of the first plain glass RG-7.
实施例2Example 2
本实施例中选取上文中提到第一素玻璃RG-10、碱金属离子固定剂pre-S-6、以及辅固体配料AS-2为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-10, alkali metal ion fixative pre-S-6, and auxiliary solid ingredient AS-2 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-10与碱金属离子固定剂pre-S-6置于质量为1200kg的第二离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第二强化玻璃;其中,碱金属离子固定剂pre-S-6的添加量为第二离子交换盐浴质量的1.0%;第二离子交换盐浴为含有150ppmLi+的NaNO 3盐浴;离子交换条件为温度410℃、时间90min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第二离子交换盐浴中的Li+浓度为70ppm;使用Orihara SLP2000散乱光激光应力仪对1500片第二强化玻璃进行抽样检测,发现第二化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为190Mpa,DOL_0(压应力深度)值135um,CT_CV(内部张应力最大值)为65Mpa。 Step S1, place 1500 pieces of the first plain glass RG-10 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-6 in the second ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and corresponding 1500 pieces of second strengthened glass; among them, the amount of alkali metal ion fixative pre-S-6 added is 1.0 of the mass of the second ion exchange salt bath %; the second ion exchange salt bath is a NaNO 3 salt bath containing 150 ppmLi+; the ion exchange conditions are a temperature of 410°C and a time of 90 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the second ion exchange after the reaction The Li+ concentration in the salt bath is 70ppm; an Orihara SLP2000 scattered light laser stress meter was used to sample 1500 pieces of second-strengthened glass, and it was found that the CS_50 of the second chemically strengthened glass (corresponding surface compressive stress when the ion exchange depth is 50um) The value is 190Mpa, the DOL_0 (compressive stress depth) value is 135um, and the CT_CV (internal tensile stress maximum value) is 65Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-6;其中,预处理具体是清洗去除固体生成物表面凝结的盐 浴成份后烘干的过程;在这里,我们还对主固体配料post-S-6的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-6的成分为:SiO 2 39.1wt%,Al 2O 3 16.6wt%,Na 2O 21.0wt%,Li 2O 7.4wt%,B 2O 3 15.9wt%。不难发现,所述第一素玻璃RG-10含有所述主固体配料post-S-6所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-6; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-6. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-6 was measured as: SiO 2 39.1wt%, Al 2 O 3 16.6wt%, Na 2 O 21.0wt%, Li 2 O 7.4wt%, B 2 O 3 15.9wt%. It is not difficult to find that the first plain glass RG-10 contains all kinds of elements contained in the main solid ingredient post-S-6.
步骤S3,将辅固体配料AS-2与所述主固体配料post-S-6混合,得到素玻璃配料混合物;其中,主固体配料post-S-6在素玻璃配料混合物中的质量占比为9.62%。Step S3, mix the auxiliary solid ingredient AS-2 with the main solid ingredient post-S-6 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-6 in the plain glass ingredient mixture is 9.62%.
步骤S4,将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃RG’-10;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段;为了证明所述第二素玻璃RG’-10中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-2中的Li元素的含量,我们还对第二素玻璃RG’-10的成分进行了测量,测量结果表明第二素玻璃RG’-10的组分及各组分的质量百分数约为:SiO 2 71.08wt%,Al 2O 3 17.29wt%,B 2O 3 3.29wt%,Li 2O 3.30wt%,MgO 0.15wt%,ZnO 1.03wt%,Na 2O 2.35w%,Sb 2O 3 1.15wt%。显然地,所述第二素玻璃RG’-10中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-2中的Li元素的含量,也就是说,主固体配料post-S-6中的Li元素最终进入到了第二素玻璃RG’-10中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-10的组分及各组分的摩尔百分数为:SiO 2 75.00%,Al 2O 3 10.75%,B 2O 3 3.00%,Li 2O 7.00%,MgO 0.80%,ZnO 0.80%,Na 2O 2.40%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-10的组分及各组分含量与第一素玻璃RG-10完全一致。 Step S4: The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-10 containing alkali metal elements; it should be understood that the process of melting and preparing roughly includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-10 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-2 Content, we also measured the composition of the second prime glass RG'-10. The measurement results show that the composition of the second prime glass RG'-10 and the mass percentage of each component are approximately: SiO 2 71.08wt%, Al 2 O 3 17.29wt%, B 2 O 3 3.29wt%, Li 2 O 3.30wt%, MgO 0.15wt%, ZnO 1.03wt%, Na 2 O 2.35wt%, Sb 2 O 3 1.15wt%. Obviously, the second plain glass RG'-10 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-2. That is to say, the main solid ingredient post-S The Li element in -6 eventually entered the second prime glass RG'-10. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-10 and the mole percentage of each component are: SiO 2 75.00%, Al 2 O 3 10.75%, B 2 O 3 3.00 %, Li 2 O 7.00%, MgO 0.80%, ZnO 0.80%, Na 2 O 2.40%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and content of each component of the second plain glass RG'-10 are completely consistent with those of the first plain glass RG-10.
实施例3Example 3
本实施例中选取上文中提到第一素玻璃RG-12、碱金属离子固定剂pre-S-2、 以及辅固体配料AS-3为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first prime glass RG-12, alkali metal ion fixative pre-S-2, and auxiliary solid ingredient AS-3 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-12与碱金属离子固定剂pre-S-2置于质量为1200kg的第三离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第三强化玻璃;其中,碱金属离子固定剂pre-S-2的添加量为第三离子交换盐浴质量的0.5%;第三离子交换盐浴为纯NaNO 3盐浴;离子交换条件为温度390℃、时间60min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第三离子交换盐浴中的Li+浓度为50ppm;使用Orihara SLP2000散乱光激光应力仪对1500片第三强化玻璃进行抽样检测,发现第三化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为180Mpa,DOL_0(压应力深度)值121um,CT_CV(内部张应力最大值)为65Mpa。 Step S1, place 1500 pieces of the first plain glass RG-12 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-2 in the third ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and corresponding 1500 pieces of third strengthened glass; among them, the amount of alkali metal ion fixative pre-S-2 added is 0.5 of the mass of the third ion exchange salt bath %; the third ion exchange salt bath is a pure NaNO 3 salt bath; the ion exchange conditions are a temperature of 390°C and a time of 60 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the third ion exchange salt bath after the reaction The Li+ concentration in the glass is 50ppm; an Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of third-strengthened glass, and it was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the third chemically strengthened glass is: 180Mpa, DOL_0 (compressive stress depth) value is 121um, CT_CV (internal tensile stress maximum value) is 65Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-2;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-2的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-2的成分为:SiO 2 48.7wt%,Al 2O 3 25.4wt%,Na 2O 21.2wt%,Li 2O 4.7wt%。不难发现,所述第一素玻璃RG-12含有所述主固体配料post-S-6所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-2; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-2. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-2 was determined to be: SiO 2 48.7wt%, Al 2 O 3 25.4wt%, Na 2 O 21.2wt%, Li 2 O 4.7wt%. It is not difficult to find that the first plain glass RG-12 contains all kinds of elements contained in the main solid ingredient post-S-6.
步骤S3,将辅固体配料AS-3与所述主固体配料post-S-2混合,得到素玻璃配料混合物;其中,主固体配料post-S-2在素玻璃配料混合物中的质量占比为48.70%。Step S3, mix the auxiliary solid ingredient AS-3 with the main solid ingredient post-S-2 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-2 in the plain glass ingredient mixture is 48.70%.
步骤S4,将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃RG’-12;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段;为了证明所述第二素玻璃RG’-12中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-3中的Li 元素的含量,我们还对第二素玻璃RG’-12的成分进行了测量,测量结果表明第二素玻璃RG’-12的组分及各组分的质量百分数约为:SiO 2 62.18wt%,Al 2O 3 17.27wt%,B 2O 3 0.56wt%,Li 2O 3.68wt%,MgO 2.25wt%,ZnO 1.30wt%,Na 2O 11.59wt%,Sb 2O 3 1.16wt%。显然地,所述第二素玻璃RG’-12中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-3中的Li元素的含量,也就是说,主固体配料post-S-2中的Li元素最终进入到了第二素玻璃RG’-12中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-12的组分及各组分的摩尔百分数为:SiO 2 64.75%,Al 2O 3 10.60%,B 2O 3 0.50%,Li 2O 7.70%,MgO 3.50%,ZnO 1.00%,Na 2O 11.70%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-12的组分及各组分含量与第一素玻璃RG-12完全一致。 Step S4: The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-12 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-12 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-3. Content, we also measured the composition of the second prime glass RG'-12. The measurement results show that the components of the second prime glass RG'-12 and the mass percentage of each component are approximately: SiO 2 62.18wt%, Al 2 O 3 17.27wt%, B 2 O 3 0.56wt%, Li 2 O 3.68wt%, MgO 2.25wt%, ZnO 1.30wt%, Na 2 O 11.59wt%, Sb 2 O 3 1.16wt%. Obviously, the second plain glass RG'-12 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-3. That is to say, the main solid ingredient post-S The Li element in -2 eventually entered the second prime glass RG'-12. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-12 and the mole percentage of each component are: SiO 2 64.75%, Al 2 O 3 10.60%, B 2 O 3 0.50 %, Li 2 O 7.70%, MgO 3.50%, ZnO 1.00%, Na 2 O 11.70%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-12 are completely consistent with those of the first plain glass RG-12.
实施例4Example 4
本实施例中选取上文中提到第一素玻璃RG-16、碱金属离子固定剂pre-S-2、以及辅固体配料AS-4为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-16, alkali metal ion fixative pre-S-2, and auxiliary solid ingredient AS-4 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-16与碱金属离子固定剂pre-S-2置于质量为1200kg的第四离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第四强化玻璃;其中,碱金属离子固定剂pre-S-2的添加量为第四离子交换盐浴质量的5.0%;第四离子交换盐浴为含有300ppmLi+的NaNO 3盐浴;离子交换条件为温度390℃、时间300min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第四离子交换盐浴中的Li+浓度为80ppm。 Step S1, place 1500 pieces of the first plain glass RG-16 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-2 in the fourth ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and corresponding 1500 pieces of fourth strengthened glass; among them, the amount of alkali metal ion fixative pre-S-2 added is 5.0 of the mass of the fourth ion exchange salt bath %; the fourth ion exchange salt bath is a NaNO 3 salt bath containing 300 ppmLi+; the ion exchange conditions are a temperature of 390°C and a time of 300 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the fourth ion exchange after the reaction The Li+ concentration in the salt bath is 80 ppm.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-2;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-2的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测 量进行复核、归一形成比例,最终测得主固体配料post-S-2的成分为:SiO 2 50.1wt%,Al 2O 326.2wt%,Na 2O 16.2wt%,Li 2O 7.6wt%。不难发现,所述第一素玻璃RG-16含有所述主固体配料post-S-2所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-2; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-2. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-2 was measured as: SiO 2 50.1wt%, Al 2 O 3 26.2wt%, Na 2 O 16.2wt%, Li 2 O 7.6wt%. It is not difficult to find that the first plain glass RG-16 contains all kinds of elements contained in the main solid ingredient post-S-2.
步骤S3,将辅固体配料AS-4与所述主固体配料post-S-2混合,得到素玻璃配料混合物;其中,主固体配料post-S-2在素玻璃配料混合物中的质量占比为18.80%。Step S3, mix the auxiliary solid ingredient AS-4 with the main solid ingredient post-S-2 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-2 in the plain glass ingredient mixture is 18.80%.
步骤S4,将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃RG’-16;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段;为了证明所述第二素玻璃RG’-16中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-4中的Li元素的含量,我们还对第二素玻璃RG’-16的成分进行了测量,测量结果表明第二素玻璃RG’-16的组分及各组分的质量百分数约为:SiO 2 29.09wt%,Al 2O 3 32.6wt%,Li 2O 5.57wt%,MgO 2.50wt%,ZrO 3.06%,Na 2O 3.85wt%,Sb 2O 3 0.9wt%,Y 2O 3 22.43wt%。显然地,所述第二素玻璃RG’-16中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-4中的Li元素的含量,也就是说,主固体配料post-S-2中的Li元素最终进入到了第二素玻璃RG’-16中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-16的组分及各组分的摩尔百分数为:SiO 2 39.00%,Al 2O 3 25.75%,Li 2O 15.00%,MgO 5.00%,ZrO 2.00%,Na 2O 5.00%,Sb 2O 3 0.25%,Y 2O 3 8.00%。由此不难看出的是,第二素玻璃RG’-16的组分及各组分含量与第一素玻璃RG-16完全一致。 Step S4: The raw glass batch mixture is melted and prepared to obtain the second raw glass RG'-16 containing alkali metal elements; it should be understood that the process of melting and preparing roughly includes silicate formation, glass formation, clarification, The stages of glass liquid homogenization and glass liquid cooling; in order to prove that the second plain glass RG'-16 contains Li element, and the content of Li element is greater than the Li element in the added auxiliary solid ingredient AS-4 Content, we also measured the composition of the second prime glass RG'-16. The measurement results show that the components of the second prime glass RG'-16 and the mass percentage of each component are approximately: SiO 2 29.09wt%, Al 2 O 3 32.6wt%, Li 2 O 5.57wt%, MgO 2.50wt%, ZrO 3.06%, Na 2 O 3.85wt%, Sb 2 O 3 0.9wt%, Y 2 O 3 22.43wt%. Obviously, the second plain glass RG'-16 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-4. That is to say, the main solid ingredient post-S The Li element in -2 eventually entered the second prime glass RG'-16. Further, by converting the mass percentage into mole percentage, the components of the second prime glass RG'-16 and the mole percentage of each component are: SiO 2 39.00%, Al 2 O 3 25.75%, Li 2 O 15.00% , MgO 5.00%, ZrO 2.00%, Na 2 O 5.00%, Sb 2 O 3 0.25%, Y 2 O 3 8.00%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-16 are completely consistent with those of the first plain glass RG-16.
实施例5Example 5
本实施例中选取上文中提到第一素玻璃RG-22、碱金属离子固定剂pre-S-3、以及辅固体配料AS-5为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-22, alkali metal ion fixative pre-S-3, and auxiliary solid ingredient AS-5 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-22与碱金属离子固定剂pre-S-3置于质量为1200kg的第五离子交换盐浴中反 应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第五强化玻璃;其中,碱金属离子固定剂pre-S-3的添加量为第五离子交换盐浴质量的2.0%;第五离子交换盐浴为纯NaNO 3盐浴;离子交换条件为温度460℃、时间480min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第五离子交换盐浴中的Li+浓度为50ppm。使用Orihara SLP2000散乱光激光应力仪对1500片第五强化玻璃进行抽样检测,发现第五化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为80Mpa,DOL_0(压应力深度)值131um,CT_CV(内部张应力最大值)48Mpa。 Step S1, place 1500 pieces of the first plain glass RG-22 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-3 in the fifth ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and the corresponding 1500 pieces of fifth strengthened glass; among them, the amount of alkali metal ion fixative pre-S-3 added is 2.0 of the mass of the fifth ion exchange salt bath %; the fifth ion exchange salt bath is a pure NaNO 3 salt bath; the ion exchange conditions are a temperature of 460°C and a time of 480 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the fifth ion exchange salt bath after the reaction The Li+ concentration in is 50ppm. The Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of fifth-strengthened glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the fifth chemically strengthened glass was 80Mpa, and DOL_0 (compressive stress depth) ) value is 131um, CT_CV (maximum internal tensile stress) 48Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-3;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-3的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-3的成分为:SiO 2 41wt%,Al 2O 3 14.5wt%,Na 2O 14.5wt%,Li 2O 5.8wt%,P 2O 5 24.2wt%。不难发现,所述第一素玻璃RG-22含有所述主固体配料post-S-3所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-3; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-3. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-3 was determined to be: SiO 2 41wt%, Al 2 O 3 14.5wt%, Na 2 O 14.5wt%, Li 2 O 5.8wt%, P 2 O 5 24.2wt%. It is not difficult to find that the first plain glass RG-22 contains all kinds of elements contained in the main solid ingredient post-S-3.
步骤S3,将辅固体配料AS-5与所述主固体配料post-S-3混合,得到素玻璃配料混合物;其中,主固体配料post-S-3在素玻璃配料混合物中的质量占比为12.38%。Step S3, mix the auxiliary solid ingredient AS-5 with the main solid ingredient post-S-3 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-3 in the plain glass ingredient mixture is 12.38%.
步骤S4,将所述素玻璃配料混合物进行熔融制备、核化处理和晶化处理,得到含有碱金属元素的第二素玻璃RG’-22;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段核化处理,是将熔融制备得到的基材玻璃于一定高温条件下热处理一段时间,形成晶核;晶化处理,是将形成晶核的基材玻璃于一定高温条件下热处理一段时间,析出晶体。在本实施例中,具体的核化处理是在525℃条件下热处理200min,晶化处理是在700℃条件下热处理200min。为了证明所述第二素玻璃RG’-22中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-5中的Li元素的含量,我们 还对第二素玻璃RG’-22的成分进行了测量,测量结果表明第二素玻璃RG’-22的组分及各组分的质量百分数约为:SiO 2 54.83wt%,Al 2O 3 10.35wt%,P 2O 5 4.68wt%,B 2O 3 0.18wt%,Li 2O 15.06wt%,MgO 0.48wt%,ZrO 2 6.25wt%,Na 2O 2.52wt%,K 2O 1.75wt%,Sb 2O 3 1.23wt%,Y 2O 3 2.67wt%。显然地,所述第二素玻璃RG’-22中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-5中的Li元素的含量,也就是说,主固体配料post-S-3中的Li元素最终进入到了第二素玻璃RG’-22中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-22的组分及各组分的摩尔百分数为:SiO 2 53.95%,Al 2O 3 6.00%,P 2O 5 1.95%,B 2O 3 0.15%,Li 2O 29.80%,MgO 0.70%,ZrO 2 3.00%,Na 2O 2.40%,K 2O 1.10%,Sb 2O 3 0.25%,Y 2O 3 0.70%。由此不难看出的是,第二素玻璃RG’-22的组分及各组分含量与第一素玻璃RG-22完全一致。为了证明本实施例制备得到的第二素玻璃RG’-22含有定型结构,我们还对第二素玻璃RG’-22进行了XRD检测,检测结果如图2所示,在图2中可以看到,第二素玻璃RG’-22含有定型结构硅酸锂。其中,XRD测试仪器的参数设置为: Step S4: The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-22 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals. In this embodiment, the specific nucleation treatment is heat treatment at 525°C for 200 minutes, and the crystallization treatment is heat treatment at 700°C for 200 minutes. In order to prove that the second plain glass RG'-22 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-5, we also tested the second plain glass RG'-22 The composition of the second plain glass RG'-22 was measured. The measurement results show that the components of the second plain glass RG'-22 and the mass percentage of each component are approximately: SiO 2 54.83wt%, Al 2 O 3 10.35wt%, P 2 O 5 4.68wt %, B 2 O 3 0.18wt%, Li 2 O 15.06wt%, MgO 0.48wt%, ZrO 2 6.25wt%, Na 2 O 2.52wt%, K 2 O 1.75wt%, Sb 2 O 3 1.23wt%, Y 2 O 3 2.67wt%. Obviously, the second plain glass RG'-22 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-5. That is to say, the main solid ingredient post-S The Li element in -3 eventually entered the second prime glass RG'-22. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-22 and the mole percentage of each component are: SiO 2 53.95%, Al 2 O 3 6.00%, P 2 O 5 1.95 %, B 2 O 3 0.15%, Li 2 O 29.80%, MgO 0.70%, ZrO 2 3.00%, Na 2 O 2.40%, K 2 O 1.10%, Sb 2 O 3 0.25%, Y 2 O 3 0.70%. It is not difficult to see from this that the components and content of each component of the second plain glass RG'-22 are completely consistent with those of the first plain glass RG-22. In order to prove that the second plain glass RG'-22 prepared in this example contains a stereotyped structure, we also conducted XRD detection on the second plain glass RG'-22. The test results are shown in Figure 2. You can see in Figure 2 The second prime glass, RG'-22, contains lithium silicate with a fixed structure. Among them, the parameters of the XRD test instrument are set as:
靶线要求:Cu靶线;Target line requirements: Cu target line;
扫描方式:使用Cu靶线,步宽0.02°;Scanning method: using Cu target line, step width 0.02°;
管电流设置:电流20-50mA;Tube current setting: current 20-50mA;
管电压设置:电压20-50kV;Tube voltage setting: voltage 20-50kV;
角度范围:10°-50°或10°-80°;Angle range: 10°-50° or 10°-80°;
仪器选择:岛津XRD_6100;Instrument selection: Shimadzu XRD_6100;
X射线衍射仪使用Cu靶,X射线波长λ(Cu kα)=0.1540476nm,电压40mV,电流30mA,测试范围10°-50°,扫描速度6°/min,步长设置0.02°/步。The X-ray diffractometer uses a Cu target, X-ray wavelength λ (Cu kα) = 0.1540476nm, voltage 40mV, current 30mA, test range 10°-50°, scanning speed 6°/min, and step length setting of 0.02°/step.
实施例6Example 6
本实施例中选取上文中提到第一素玻璃RG-23、碱金属离子固定剂pre-S-9、以及辅固体配料AS-6为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first prime glass RG-23, alkali metal ion fixative pre-S-9, and auxiliary solid ingredient AS-6 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-23与碱金属离子固定剂pre-S-9置于质量为1200kg的第六离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第六强化玻璃;其中,碱金属离子固定剂pre-S-9的添加量为第六离子交换盐浴质量的2.0%;第六离子交换盐浴为含有80ppmLi+的NaNO 3盐浴;离子交换条件为温度450℃、时间420min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第六离子交换盐浴中的Li+浓度为70ppm。使用Orihara SLP2000散乱光激光应力仪对1500片第六强化玻璃进行抽样检测,发现第六化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为120Mpa,DOL_0(压应力深度)值118um,CT_CV(内部张应力最大值)45Mpa。 Step S1, place 1500 pieces of the first plain glass RG-23 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-9 in the sixth ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and corresponding 1500 pieces of sixth strengthened glass; among them, the amount of alkali metal ion fixative pre-S-9 added is 2.0 of the mass of the sixth ion exchange salt bath %; the sixth ion exchange salt bath is a NaNO 3 salt bath containing 80 ppmLi+; the ion exchange conditions are a temperature of 450°C and a time of 420 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the sixth ion exchange after the reaction The Li+ concentration in the salt bath is 70 ppm. The Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of sixth tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the sixth chemically strengthened glass was 120Mpa, and DOL_0 (compressive stress depth) ) value is 118um, CT_CV (maximum internal tensile stress) 45Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-9;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-9的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-9的成分为:SiO 2 13.2wt%,Al 2O 3 5.6wt%,Na 2O 13.8wt%,Li 2O 4.9wt%,P 2O 5 62.5wt%。不难发现,所述第一素玻璃RG-23含有所述主固体配料post-S-9所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-9; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-9. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement, and the measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-9 was determined to be: SiO 2 13.2wt%, Al 2 O 3 5.6wt%, Na 2 O 13.8wt%, Li 2 O 4.9wt%, P 2 O 5 62.5wt%. It is not difficult to find that the first plain glass RG-23 contains all kinds of elements contained in the main solid ingredient post-S-9.
步骤S3,将辅固体配料AS-6与所述主固体配料post-S-9混合,得到素玻璃配料混合物;其中,主固体配料post-S-9在素玻璃配料混合物中的质量占比为2.57%。Step S3, mix the auxiliary solid ingredient AS-6 with the main solid ingredient post-S-9 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-9 in the plain glass ingredient mixture is 2.57%.
步骤S4,将所述素玻璃配料混合物进行熔融制备、核化处理和晶化处理,得到含有碱金属元素的第二素玻璃RG’-23;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段核化处理,是将熔融制备得到的基材玻璃于一定高温条件下热处理一段时间,形成晶核;晶化处理,是将形成晶核的基材玻璃于一定高温条件下热处理一段时间,析出晶体。在本实施例中,具体的核化处理是在538℃条件下热处理240min,晶化处理 是先在612℃条件下热处理240min、然后在637℃条件下热处理240min。为了证明所述第二素玻璃RG’-23中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-6中的Li元素的含量,我们还对第二素玻璃RG’-23的成分进行了测量,测量结果表明第二素玻璃RG’-23的组分及各组分的质量百分数约为:SiO 2 71.36wt%,Al 2O 3 7.40wt%,P 2O 5 1.96wt%,B 2O 3 1.80wt%,Li 2O 10.99wt%,ZrO 2 3.62wt%,Na 2O 1.61wt%,Sb 2O 3 1.26wt%。显然地,所述第二素玻璃RG’-23中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-6中的Li元素的含量,也就是说,主固体配料post-S-9中的Li元素最终进入到了第二素玻璃RG’-23中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-23的组分及各组分的摩尔百分数为:SiO 2 68.75%,Al 2O 3 4.20%,P 2O 5 0.80%,B 2O 3 1.50%,Li 2O 21.30%,ZrO 2 1.70%,Na 2O 1.50%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-23的组分及各组分含量与第一素玻璃RG-23完全一致。为了证明本实施例制备得到的第二素玻璃RG’-23含有定型结构,我们还对第二素玻璃RG’-23进行了XRD检测,检测结果如图3所示,在图3中可以看到,第二素玻璃RG’-23含有定型结构二硅酸锂820。其中,XRD测试仪器的参数设置为: Step S4: The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-23 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals. In this embodiment, the specific nucleation treatment is heat treatment at 538°C for 240 minutes, and the crystallization treatment is first heat treatment at 612°C for 240 minutes, and then heat treatment at 637°C for 240 minutes. In order to prove that the second plain glass RG'-23 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-6, we also tested the second plain glass RG'-23 The composition of the second plain glass RG'-23 was measured. The measurement results showed that the components of the second plain glass RG'-23 and the mass percentage of each component were approximately: SiO 2 71.36wt%, Al 2 O 3 7.40wt%, P 2 O 5 1.96wt %, B 2 O 3 1.80wt%, Li 2 O 10.99wt%, ZrO 2 3.62wt%, Na 2 O 1.61wt%, Sb 2 O 3 1.26wt%. Obviously, the second plain glass RG'-23 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-6. That is to say, the main solid ingredient post-S The Li element in -9 eventually entered the second prime glass RG'-23. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-23 and the mole percentage of each component are: SiO 2 68.75%, Al 2 O 3 4.20%, P 2 O 5 0.80 %, B 2 O 3 1.50%, Li 2 O 21.30%, ZrO 2 1.70%, Na 2 O 1.50%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-23 are completely consistent with those of the first plain glass RG-23. In order to prove that the second plain glass RG'-23 prepared in this example contains a stereotyped structure, we also conducted XRD detection on the second plain glass RG'-23. The test results are shown in Figure 3. You can see in Figure 3 The second prime glass RG'-23 contains lithium disilicate 820 with a fixed structure. Among them, the parameters of the XRD test instrument are set as:
靶线要求:Cu靶线;Target line requirements: Cu target line;
扫描方式:使用Cu靶线,步宽0.02°;Scanning method: using Cu target line, step width 0.02°;
管电流设置:电流20-50mA;Tube current setting: current 20-50mA;
管电压设置:电压20-50kV;Tube voltage setting: voltage 20-50kV;
角度范围:10°-50°或10°-80°;Angle range: 10°-50° or 10°-80°;
仪器选择:岛津XRD_6100;Instrument selection: Shimadzu XRD_6100;
X射线衍射仪使用Cu靶,X射线波长λ(Cu kα)=0.1540476nm,电压40mV,电流30mA,测试范围10°-80°,扫描速度6°/min,步长设置0.02°/步。The X-ray diffractometer uses a Cu target, X-ray wavelength λ (Cu kα) = 0.1540476nm, voltage 40mV, current 30mA, test range 10°-80°, scanning speed 6°/min, and step length setting of 0.02°/step.
实施例7Example 7
本实施例中选取上文中提到第一素玻璃RG-24、碱金属离子固定剂pre-S-11、以及辅固体配料AS-7为原料实施本申请提供的利循环利用方法。具体实施过程 包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-24, alkali metal ion fixative pre-S-11, and auxiliary solid ingredient AS-7 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-24与碱金属离子固定剂pre-S-11置于质量为1200kg的第七离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第七强化玻璃;其中,碱金属离子固定剂pre-S-11的添加量为第七离子交换盐浴质量的2.0%;第七离子交换盐浴为含有80ppmLi+的NaNO 3盐浴;离子交换条件为温度450℃、时间420min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第七离子交换盐浴中的Li+浓度为80ppm。使用Orihara SLP2000散乱光激光应力仪对1500片第七强化玻璃进行抽样检测,发现第七化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为90Mpa,DOL_0(压应力深度)值120um,CT_CV(内部张应力最大值)46Mpa。 Step S1, place 1500 pieces of the first plain glass RG-24 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-11 in the seventh ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and the corresponding 1500 pieces of seventh strengthened glass; among them, the amount of alkali metal ion fixative pre-S-11 added is 2.0 of the mass of the seventh ion exchange salt bath %; the seventh ion exchange salt bath is a NaNO 3 salt bath containing 80 ppmLi+; the ion exchange conditions are a temperature of 450°C and a time of 420 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption instrument to quantitatively measure the seventh ion exchange after the reaction The Li+ concentration in the salt bath is 80 ppm. Orihara SLP2000 scattered light laser stress meter was used to sample 1,500 pieces of the seventh tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the seventh chemically strengthened glass was 90Mpa, and DOL_0 (compressive stress depth) ) value is 120um, CT_CV (maximum internal tensile stress) 46Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-11;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-11的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-11的成分为:SiO 2 8.4wt%,Al 2O 3 3.6wt%,Na 2O 8.8wt%,Li 2O 3.1wt%,Sb 2O 3 71.3wt%,P 2O 5 5.0wt%。不难发现,所述第一素玻璃RG-24含有所述主固体配料post-S-11所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-11; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-11. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-11 was determined to be: SiO 2 8.4wt%, Al 2 O 3 3.6wt%, Na 2 O 8.8wt%, Li 2 O 3.1wt%, Sb 2 O 3 71.3wt%, P 2 O 5 5.0wt%. It is not difficult to find that the first plain glass RG-24 contains all kinds of elements contained in the main solid ingredient post-S-11.
步骤S3,将辅固体配料AS-7与所述主固体配料post-S-11混合,得到素玻璃配料混合物;其中,主固体配料post-S-11在素玻璃配料混合物中的质量占比为0.86%。Step S3, mix the auxiliary solid ingredient AS-7 with the main solid ingredient post-S-11 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-11 in the plain glass ingredient mixture is 0.86%.
步骤S4,将所述素玻璃配料混合物进行熔融制备、核化处理和晶化处理,得到含有碱金属元素的第二素玻璃RG’-24;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段核化处理,是将熔融制备得到的基材玻璃于一定高温条件下热处理一段时间,形成晶核; 晶化处理,是将形成晶核的基材玻璃于一定高温条件下热处理一段时间,析出晶体。在本实施例中,具体的核化处理是在555℃条件下热处理200min,晶化处理是先在610℃条件下热处理200min、然后在650℃条件下热处理140min。为了证明所述第二素玻璃RG’-24中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-7中的Li元素的含量,我们还对第二素玻璃RG’-24的成分进行了测量,测量结果表明第二素玻璃RG’-24的组分及各组分的质量百分数约为:SiO 2 70.94wt%,Al 2O 3 7.26wt%,P 2O 5 1.97wt%,B 2O 3 1.79wt%,Li 2O 10.67wt%,MgO 0.68wt%,ZnO 1.38wt%,ZrO 2 3.59wt%,Na 2O 0.48wt%,Sb 2O 3 1.26wt%。显然地,所述第二素玻璃RG’-24中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-7中的Li元素的含量,也就是说,主固体配料post-S-11中的Li元素最终进入到了第二素玻璃RG’-24中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-24的组分及各组分的摩尔百分数为:SiO 2 68.51%,Al 2O 3 4.13%,P 2O 5 0.81%,B 2O 3 1.49%,Li 2O 20.71%,MgO 0.98%,ZnO 0.98%,ZrO 2 1.69%,Na 2O 0.45%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-24的组分及各组分含量与第一素玻璃RG-24完全一致。为了证明本实施例制备得到的第二素玻璃RG’-24含有定型结构,我们还对第二素玻璃RG’-24进行了XRD检测,检测结果如图4所示,在图4中可以看到,第一素玻璃RG’-24含有定型结构二硅酸锂820。其中,XRD测试仪器的参数设置为: Step S4: The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-24 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals. In this embodiment, the specific nucleation treatment is heat treatment at 555°C for 200 minutes, and the crystallization treatment is first heat treatment at 610°C for 200 minutes, and then heat treatment at 650°C for 140 minutes. In order to prove that the second plain glass RG'-24 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-7, we also tested the second plain glass RG'-24 The composition of the second plain glass RG'-24 was measured. The measurement results show that the components of the second plain glass RG'-24 and the mass percentage of each component are approximately: SiO 2 70.94wt%, Al 2 O 3 7.26wt%, P 2 O 5 1.97wt %, B 2 O 3 1.79wt%, Li 2 O 10.67wt%, MgO 0.68wt%, ZnO 1.38wt%, ZrO 2 3.59wt%, Na 2 O 0.48wt%, Sb 2 O 3 1.26wt%. Obviously, the second plain glass RG'-24 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-7. That is to say, the main solid ingredient post-S The Li element in -11 eventually entered the second prime glass RG'-24. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-24 and the mole percentage of each component are: SiO 2 68.51%, Al 2 O 3 4.13%, P 2 O 5 0.81 %, B 2 O 3 1.49%, Li 2 O 20.71%, MgO 0.98%, ZnO 0.98%, ZrO 2 1.69%, Na 2 O 0.45%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and contents of each component of the second plain glass RG'-24 are completely consistent with those of the first plain glass RG-24. In order to prove that the second plain glass RG'-24 prepared in this example contains a stereotyped structure, we also conducted XRD detection on the second plain glass RG'-24. The test results are shown in Figure 4. You can see in Figure 4 To date, the first prime glass RG'-24 contains lithium disilicate 820 with a fixed structure. Among them, the parameters of the XRD test instrument are set as:
靶线要求:Cu靶线;Target line requirements: Cu target line;
扫描方式:使用Cu靶线,步宽0.02°;Scanning method: using Cu target line, step width 0.02°;
管电流设置:电流20-50mA;Tube current setting: current 20-50mA;
管电压设置:电压20-50kV;Tube voltage setting: voltage 20-50kV;
角度范围:10°-50°或10°-80°;Angle range: 10°-50° or 10°-80°;
仪器选择:岛津XRD_6100;Instrument selection: Shimadzu XRD_6100;
X射线衍射仪使用Cu靶,X射线波长λ(Cu kα)=0.1540476nm,电压40mV,电流30mA,测试范围10°-50°,扫描速度6°/min,步长设置0.02°/步。The X-ray diffractometer uses a Cu target, X-ray wavelength λ (Cu kα) = 0.1540476nm, voltage 40mV, current 30mA, test range 10°-50°, scanning speed 6°/min, and step length setting of 0.02°/step.
实施例8Example 8
本实施例中选取上文中提到第一素玻璃RG-26、碱金属离子固定剂pre-S-10、以及辅固体配料AS-8为原料实施本申请提供的利循环利用方法。具体实施过程包括如下步骤S1至步骤S4。In this embodiment, the above-mentioned first glass RG-26, alkali metal ion fixative pre-S-10, and auxiliary solid ingredient AS-8 are selected as raw materials to implement the recycling method provided by this application. The specific implementation process includes the following steps S1 to S4.
步骤S1,将1500片尺寸为长×宽×厚=146mm×74mm×0.65mm的第一素玻璃RG-26与碱金属离子固定剂pre-S-10置于质量为1200kg的第八离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物以及对应的1500片第八强化玻璃;其中,碱金属离子固定剂pre-S-10的添加量为第八离子交换盐浴质量的2.0%;第八离子交换盐浴为纯NaNO 3盐浴;离子交换条件为温度480℃、时间420min;待反应结束后,使用Shimadzu AA-6880原子吸收仪定量测量反应后的第八离子交换盐浴中的Li+浓度为30ppm。使用Orihara SLP2000散乱光激光应力仪对1500片第八强化玻璃进行抽样检测,发现第八化学强化玻璃的CS_50(离子交换深度为50um时,对应的表面压应力)值为70Mpa,DOL_0(压应力深度)值150um,CT_CV(内部张应力最大值)51Mpa。 Step S1, place 1500 pieces of the first plain glass RG-26 with dimensions of length × width × thickness = 146mm × 74mm × 0.65mm and the alkali metal ion fixative pre-S-10 in the eighth ion exchange salt with a mass of 1200kg React in the bath for a certain period of time to obtain a solid product containing alkali metal elements and the corresponding 1500 pieces of the eighth strengthened glass; among them, the amount of the alkali metal ion fixative pre-S-10 added is 2.0 of the mass of the eighth ion exchange salt bath %; the eighth ion exchange salt bath is a pure NaNO 3 salt bath; the ion exchange conditions are a temperature of 480°C and a time of 420 minutes; after the reaction is completed, use a Shimadzu AA-6880 atomic absorption meter to quantitatively measure the eighth ion exchange salt bath after the reaction The Li+ concentration in is 30ppm. Orihara SLP2000 scattered light laser stress meter was used to sample 1500 pieces of the eighth tempered glass. It was found that the CS_50 (corresponding surface compressive stress when the ion exchange depth is 50um) value of the eighth chemically strengthened glass was 70Mpa, and DOL_0 (compressive stress depth) ) value is 150um, CT_CV (maximum internal tensile stress) 51Mpa.
步骤S2,将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料post-S-10;其中,预处理具体是清洗去除固体生成物表面凝结的盐浴成份后烘干的过程;在这里,我们还对主固体配料post-S-10的化学成分进行了测量,其中,Na、Li使用Shimadzu AA-6880原子吸收仪定量测量,其他元素采用ThermoFisher 4200 X射线荧光光谱仪(XRF)定量测量,测量结果用人工测量进行复核、归一形成比例,最终测得主固体配料post-S-10的成分为:SiO 2 23.6wt%,Al 2O 3 8.0wt%,Na 2O 26.5wt%,Li 2O 3.7wt%,B 2O 3 38.3wt%。不难发现,所述第一素玻璃RG-26含有所述主固体配料post-S-10所包含的全部种类的元素。 Step S2, take out the solid product from the ion exchange salt bath and perform pretreatment to obtain the main solid ingredient post-S-10; wherein the pretreatment specifically involves cleaning and removing the salt bath components condensed on the surface of the solid product. The post-drying process; here, we also measured the chemical composition of the main solid ingredient post-S-10. Among them, Na and Li were quantitatively measured using a Shimadzu AA-6880 atomic absorption meter, and other elements were measured using a ThermoFisher 4200 X-ray Fluorescence spectrometer (XRF) was used for quantitative measurement. The measurement results were reviewed and normalized by manual measurement to form a ratio. The final composition of the main solid ingredient post-S-10 was determined to be: SiO 2 23.6wt%, Al 2 O 3 8.0wt%, Na 2 O 26.5wt%, Li 2 O 3.7wt%, B 2 O 3 38.3wt%. It is not difficult to find that the first plain glass RG-26 contains all kinds of elements contained in the main solid ingredient post-S-10.
步骤S3,将辅固体配料AS-8与所述主固体配料post-S-10混合,得到素玻璃配料混合物;其中,主固体配料post-S-10在素玻璃配料混合物中的质量占比为0.96%。Step S3, mix the auxiliary solid ingredient AS-8 with the main solid ingredient post-S-10 to obtain a plain glass ingredient mixture; wherein the mass proportion of the main solid ingredient post-S-10 in the plain glass ingredient mixture is 0.96%.
步骤S4,将所述素玻璃配料混合物进行熔融制备、核化处理和晶化处理, 得到含有碱金属元素的第二素玻璃RG’-26;应当理解的是,熔融制备的过程大致包括硅酸盐形成、玻璃形成、澄清、玻璃液均化和玻璃液冷却这几个阶段核化处理,是将熔融制备得到的基材玻璃于一定高温条件下热处理一段时间,形成晶核;晶化处理,是将形成晶核的基材玻璃于一定高温条件下热处理一段时间,析出晶体。在本实施例中,具体的核化处理是在710℃条件下热处理240min,晶化处理是在760℃条件下热处理240min。为了证明所述第二素玻璃RG’-26中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-8中的Li元素的含量,我们还对第二素玻璃RG’-26的成分进行了测量,测量结果表明第二素玻璃RG’-26的组分及各组分的质量百分数约为:SiO 2 35.27wt%,Al 2O 3 38.31wt%,B 2O 3 0.47wt%,Li 2O 1.80wt%,MgO 2.97wt%,ZnO 11.25wt%,ZrO 2 5.95wt%,Na 2O 2.99wt%,Sb 2O 3 0.98wt%。显然地,所述第二素玻璃RG’-26中含有Li元素,且Li元素的含量大于所添加的辅固体配料AS-8中的Li元素的含量,也就是说,主固体配料post-S-10中的Li元素最终进入到了第二素玻璃RG’-26中。进一步的,将质量百分数换算成摩尔百分数可得,第二素玻璃RG’-26的组分及各组分的摩尔百分数为:SiO 2 43.75%,Al 2O 3 28.00%,B 2O 3 0.50%,Li 2O 4.50%,MgO 5.50%,ZnO 10.30%,ZrO 2 3.60%,Na 2O 3.60%,Sb 2O 3 0.25%。由此不难看出的是,第二素玻璃RG’-26的组分及各组分含量与第一素玻璃RG-26完全一致。为了证明本实施例制备得到的第二素玻璃RG’-26含有定型结构,我们还对第二素玻璃RG’-26进行了XRD检测,检测结果如图5所示,在图5中可以看到,,第一素玻璃RG’-26含有定型结构尖晶石。其中,XRD测试仪器的参数设置为: Step S4: The plain glass batch mixture is subjected to melting preparation, nucleation treatment and crystallization treatment to obtain the second plain glass RG'-26 containing alkali metal elements; it should be understood that the melting preparation process generally includes silicic acid Nucleation treatment in the stages of salt formation, glass formation, clarification, glass liquid homogenization and glass liquid cooling is to heat the base glass prepared by melting for a period of time under certain high temperature conditions to form crystal nuclei; crystallization treatment, The base material glass that forms the crystal nucleus is heat treated for a period of time under certain high temperature conditions to precipitate crystals. In this embodiment, the specific nucleation treatment is heat treatment at 710°C for 240 minutes, and the crystallization treatment is heat treatment at 760°C for 240 minutes. In order to prove that the second plain glass RG'-26 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-8, we also tested the second plain glass RG'-26 The composition of the second plain glass RG'-26 was measured. The measurement results show that the components of the second plain glass RG'-26 and the mass percentage of each component are approximately: SiO 2 35.27wt%, Al 2 O 3 38.31wt%, B 2 O 3 0.47wt %, Li 2 O 1.80wt%, MgO 2.97wt%, ZnO 11.25wt%, ZrO 2 5.95wt%, Na 2 O 2.99wt%, Sb 2 O 3 0.98wt%. Obviously, the second plain glass RG'-26 contains Li element, and the content of Li element is greater than the content of Li element in the added auxiliary solid ingredient AS-8. That is to say, the main solid ingredient post-S The Li element in -10 eventually entered the second prime glass RG'-26. Further, by converting the mass percentage into mole percentage, the components of the second plain glass RG'-26 and the mole percentage of each component are: SiO 2 43.75%, Al 2 O 3 28.00%, B 2 O 3 0.50 %, Li 2 O 4.50%, MgO 5.50%, ZnO 10.30%, ZrO 2 3.60%, Na 2 O 3.60%, Sb 2 O 3 0.25%. It is not difficult to see from this that the components and content of each component of the second plain glass RG'-26 are completely consistent with those of the first plain glass RG-26. In order to prove that the second prime glass RG'-26 prepared in this example contains a stereotyped structure, we also conducted XRD detection on the second prime glass RG'-26. The detection results are shown in Figure 5. You can see in Figure 5 To date, the first prime glass, RG'-26, contains a fixed structure of spinel. Among them, the parameters of the XRD test instrument are set as:
靶线要求:Cu靶线;Target line requirements: Cu target line;
扫描方式:使用Cu靶线,步宽0.02°;Scanning method: using Cu target line, step width 0.02°;
管电流设置:电流20-50mA;Tube current setting: current 20-50mA;
管电压设置:电压20-50kV;Tube voltage setting: voltage 20-50kV;
角度范围:10°-50°或10°-80°;Angle range: 10°-50° or 10°-80°;
仪器选择:岛津XRD_6100;Instrument selection: Shimadzu XRD_6100;
X射线衍射仪使用Cu靶,X射线波长λ(Cu kα)=0.1540476nm,电压40mV, 电流30mA,测试范围10°-80°,扫描速度6°/min,步长设置0.02°/步。The X-ray diffractometer uses a Cu target, X-ray wavelength λ (Cu kα) = 0.1540476nm, voltage 40mV, current 30mA, test range 10°-80°, scanning speed 6°/min, and step length setting of 0.02°/step.
综合上述的实施例1-8可以得知的是,通过本申请提供的循环利用方法可以制备得到含有碱金属元素的素玻璃。另外,对比最终得到的素玻璃和对应的辅固体配料中的Li或Na元素的含量可知,最终得到的素玻璃中的Li或Na元素的含量大于辅固体配料中的Li或Na元素的含量,那么可以毫无疑义的推知,对应的主固体配料中含有Li或Na元素,而主固体配料是由固体生成物仅物理变化得到的,固体生成物又是由原本不含Li或Na元素的碱金属离子固定剂吸收离子交换盐浴中的自第一素玻璃释放Li离子或Na离子形成的,由此可知,主固体配料中含有Li或Na元素实质上是来自于第一素玻璃,也即是说,自第一素玻璃释放Li离子或Na离子最终进入到了第二素玻璃,这样便实现了第一素玻璃释放Li离子或Na离子的循环利用。上面结合附图对发明的实施例进行了描述,但是发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在发明的启示下,在不脱离发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于发明的保护之内。Based on the above-mentioned Examples 1-8, it can be learned that plain glass containing alkali metal elements can be prepared through the recycling method provided by the present application. In addition, comparing the content of Li or Na element in the finally obtained plain glass and the corresponding auxiliary solid ingredient, it can be seen that the content of Li or Na element in the finally obtained plain glass is greater than the content of Li or Na element in the auxiliary solid ingredient. Then it can be inferred without any doubt that the corresponding main solid ingredient contains Li or Na elements, and the main solid ingredient is obtained from the physical change of the solid product, and the solid product is made from an alkali that originally does not contain Li or Na elements. The metal ion fixative is formed by absorbing the Li ions or Na ions released from the first glass in the ion exchange salt bath. From this, it can be seen that the Li or Na element contained in the main solid ingredients essentially comes from the first glass, that is That is to say, the Li ions or Na ions released from the first glass finally enter the second glass, thus realizing the recycling of Li ions or Na ions released from the first glass. The embodiments of the invention have been described above in conjunction with the accompanying drawings. However, the invention is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will be able to Under the inspiration of the invention, many forms can be made without departing from the purpose of the invention and the scope of protection of the claims, and these all fall within the protection of the invention.

Claims (18)

  1. 一种素玻璃中碱金属元素的利循环利用方法,其特征在于,所述循环利用方法包括如下步骤:A method for recycling alkali metal elements in plain glass, characterized in that the recycling method includes the following steps:
    将含有碱金属元素的第一素玻璃与碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物;Place the first element glass containing alkali metal elements and an alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain a solid product containing alkali metal elements;
    将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料;The solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
    将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物;Mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture;
    将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。The raw glass batch mixture is melted and prepared to obtain a second raw glass containing an alkali metal element.
  2. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述第二素玻璃与所述第一素玻璃的组分及各组分的百分含量相同。The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that the components of the second plain glass and the first plain glass and the percentage content of each component are the same.
  3. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,在所述素玻璃配料混合物中,所述主固体配料的质量百分比小于等于50wt%。The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that, in the plain glass ingredient mixture, the mass percentage of the main solid ingredients is less than or equal to 50wt%.
  4. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述预处理包括清洗、烘干、粉碎中的至少一种。The method for recycling alkali metal elements in plain glass according to claim 1, wherein the pretreatment includes at least one of cleaning, drying, and crushing.
  5. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述素玻璃包含全部的所述主固体配料所含的金属化合物。The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that the plain glass contains all the metal compounds contained in the main solid ingredients.
  6. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述碱金属元素至少包括Li。The method for recycling alkali metal elements in plain glass according to claim 1, wherein the alkali metal elements at least include Li.
  7. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述碱金属元素还包括Na或K。The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that the alkali metal elements further include Na or K.
  8. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that:
    所述碱金属元素在所述素玻璃中以共价化合物或离子化合物的形式存在;The alkali metal element exists in the form of a covalent compound or an ionic compound in the plain glass;
    所述离子交换盐浴中含有以离子态形式存在的所述碱金属元素;The ion exchange salt bath contains the alkali metal element in an ionic form;
    所述碱金属元素在所述固体生成物和所述主固体配料中以共价化合物或 离子化合物的形式存在。The alkali metal element exists in the form of a covalent compound or an ionic compound in the solid product and the main solid ingredient.
  9. 根据权利要求8所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述离子交换盐浴中含有质量分数大于等于50wt%的硝酸盐。The recycling method of alkali metal elements in plain glass according to claim 8, characterized in that the ion exchange salt bath contains a nitrate with a mass fraction of greater than or equal to 50wt%.
  10. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述“将含有碱金属元素的第一素玻璃与碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到含有碱金属元素的固体生成物”的步骤中,所述碱金属离子固定剂通过化学反应吸收自所述第一素玻璃释放的离子态形式存在的所述碱金属元素。The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that "the first plain glass containing alkali metal elements and the alkali metal ion fixative are placed in an ion exchange salt bath for a certain reaction In the step of "obtaining a solid product containing an alkali metal element", the alkali metal ion fixative absorbs the alkali metal element in the ionic form released from the first plain glass through a chemical reaction.
  11. 根据权利要求10所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述碱金属离子固定剂为可吸收以离子态形式存在的所述碱金属元素的化合物;所述碱金属离子固定剂与含有碱金属元素的固体生成物在常温常压大气中和离子交换盐浴中均为固态。The recycling method of alkali metal elements in plain glass according to claim 10, characterized in that the alkali metal ion fixative is a compound that can absorb the alkali metal element existing in ionic form; the alkali metal The ionic fixative and the solid product containing alkali metal elements are solid in the atmosphere at normal temperature and pressure and in the ion exchange salt bath.
  12. 根据权利要求11所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述碱金属离子固定剂包括硅酸盐、磷酸盐、硼酸盐、锑酸盐中的一种或多种。The recycling method of alkali metal elements in plain glass according to claim 11, characterized in that the alkali metal ion fixative includes one or more of silicate, phosphate, borate and antimonate. kind.
  13. 根据权利要求11所述的素玻璃中碱金属元素的循环利用方法,其特征在于,以摩尔百分比计,所述素玻璃包含:The recycling method of alkali metal elements in plain glass according to claim 11, characterized in that, in terms of mole percentage, the plain glass contains:
    SiO 2,39-75mol%; SiO 2 , 39-75mol%;
    Li 2O,0.5-30mol%; Li 2 O, 0.5-30mol%;
    Al 2O 3,0-28mol%。 Al 2 O 3 , 0-28 mol%.
  14. 根据权利要求1所述的素玻璃中碱金属元素的循环利用方法,其特征在于,所述辅固体配料包含ZrO、MgO、MgCO 3、CaO、CaCO 3、Na 2O、NaNO 3、NaCO 3、K 2O、KNO 3、K 2CO 3、B 2O 3、P 2O 5、Y 2O 3、ZnO、SnO 2、Sb 2O 3、NaCl中的至少一种。 The recycling method of alkali metal elements in plain glass according to claim 1, characterized in that the auxiliary solid ingredients include ZrO, MgO, MgCO 3 , CaO, CaCO 3 , Na 2 O, NaNO 3 , NaCO 3 , At least one of K 2 O, KNO 3 , K 2 CO 3 , B 2 O 3 , P 2 O 5 , Y 2 O 3 , ZnO, SnO 2 , Sb 2 O 3 and NaCl.
  15. 一种由如权利要求1-14中任意一项所述的利循环利用方法制备得到的素玻璃,其特征在于,所述素玻璃含有所述主固体配料所包含的全部种类的元素。A kind of plain glass prepared by the recycling method according to any one of claims 1 to 14, characterized in that the plain glass contains all kinds of elements contained in the main solid ingredients.
  16. 根据权利要求15所述的素玻璃,其特征在于,所述素玻璃包含定型 或不定型结构。The plain glass according to claim 15, characterized in that the plain glass contains a shaped or amorphous structure.
  17. 一种素玻璃中碱金属元素的循环利用系统,其特征在于,所述循环利用系统包括:A recycling system for alkali metal elements in plain glass, characterized in that the recycling system includes:
    原料供给模块,用于制造第一素玻璃和碱金属离子固定剂;Raw material supply module, used to manufacture first element glass and alkali metal ion fixative;
    加工回收模块,用于将所述第一素玻璃和所述碱金属离子固定剂置于离子交换盐浴中反应一定时间,得到强化化学强化玻璃和含有碱金属元素的固体生成物;并用于将所述固体生成物自所述离子交换盐浴中取出并进行预处理,得到主固体配料;The processing and recycling module is used to place the first plain glass and the alkali metal ion fixative in an ion exchange salt bath to react for a certain period of time to obtain strengthened chemically strengthened glass and a solid product containing alkali metal elements; The solid product is taken out from the ion exchange salt bath and pretreated to obtain the main solid ingredient;
    再加工模块,用于将辅固体配料与所述主固体配料混合,得到素玻璃配料混合物;并用于将所述素玻璃配料混合物进行熔融制备,得到含有碱金属元素的第二素玻璃。The reprocessing module is used to mix the auxiliary solid ingredients with the main solid ingredients to obtain a plain glass ingredient mixture; and is used to melt and prepare the plain glass ingredient mixture to obtain a second plain glass containing alkali metal elements.
  18. 根据权利要求17所述的循环利用系统,其特征在于,所述再加工模块包括检测单元和计算单元;The recycling system according to claim 17, wherein the reprocessing module includes a detection unit and a calculation unit;
    所述检测单元用于检测所述主固体配料的组分及各组分含量;The detection unit is used to detect the components of the main solid ingredients and the content of each component;
    所述计算单元用于根据所需的第二素玻璃的组分及各组分含量和检测到的所述主固体配料的组分及各组分含量,分析得出所述辅固体配料的组分及各组分含量和所述辅固体配料的添加量;所述添加量为所述辅固体配料与所述主固体配料的质量比。The calculation unit is used to analyze and obtain the composition of the auxiliary solid batching based on the required composition and content of each component of the second plain glass and the detected composition and content of each component of the main solid batching. The content of each component and the added amount of the auxiliary solid ingredients are divided into: the added amount is the mass ratio of the auxiliary solid ingredients to the main solid ingredients.
PCT/CN2022/122721 2022-08-25 2022-09-29 Mother glass, and cyclic utilization method and system for alkali metal element in mother glass WO2024040686A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211036911.0A CN117623642A (en) 2022-08-25 2022-08-25 Plain glass, and method and system for recycling alkali metal element in plain glass
CN202211036911.0 2022-08-25

Publications (1)

Publication Number Publication Date
WO2024040686A1 true WO2024040686A1 (en) 2024-02-29

Family

ID=90012227

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/122721 WO2024040686A1 (en) 2022-08-25 2022-09-29 Mother glass, and cyclic utilization method and system for alkali metal element in mother glass

Country Status (2)

Country Link
CN (1) CN117623642A (en)
WO (1) WO2024040686A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118084333A (en) * 2024-04-29 2024-05-28 常熟佳合显示科技有限公司 High-strength glass ceramic and preparation method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1329124A (en) * 1961-06-12 1963-06-07 Corning Glass Works Improved glass processing process and resulting product
GB1218093A (en) * 1967-04-25 1971-01-06 Glaverbel Process for modifying glass and other bodies
WO2001039902A1 (en) * 1999-11-29 2001-06-07 Commissariat A L'energie Atomique Method and device for treating and conditioning an effluent for vitrification
CN102992600A (en) * 2011-09-09 2013-03-27 Hoya株式会社 Method of manufacturing an ion-exchanged glass article
WO2017150659A1 (en) * 2016-03-02 2017-09-08 国立大学法人福井大学 Method for collecting minor metals from minor metal-containing glass
JP2018100910A (en) * 2016-12-21 2018-06-28 国立大学法人愛媛大学 Separating chemical species and elements chemical species and elements from the same vitrified object, and separating device for the same
US20220048020A1 (en) * 2020-08-17 2022-02-17 Corning Incorporated Systems and methods for recycling waste ion exchange materials
CN114787095A (en) * 2019-12-02 2022-07-22 康宁股份有限公司 Method for reducing haze caused during ion exchange using carbonate salts

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1329124A (en) * 1961-06-12 1963-06-07 Corning Glass Works Improved glass processing process and resulting product
GB1218093A (en) * 1967-04-25 1971-01-06 Glaverbel Process for modifying glass and other bodies
WO2001039902A1 (en) * 1999-11-29 2001-06-07 Commissariat A L'energie Atomique Method and device for treating and conditioning an effluent for vitrification
CN102992600A (en) * 2011-09-09 2013-03-27 Hoya株式会社 Method of manufacturing an ion-exchanged glass article
WO2017150659A1 (en) * 2016-03-02 2017-09-08 国立大学法人福井大学 Method for collecting minor metals from minor metal-containing glass
JP2018100910A (en) * 2016-12-21 2018-06-28 国立大学法人愛媛大学 Separating chemical species and elements chemical species and elements from the same vitrified object, and separating device for the same
CN114787095A (en) * 2019-12-02 2022-07-22 康宁股份有限公司 Method for reducing haze caused during ion exchange using carbonate salts
US20220048020A1 (en) * 2020-08-17 2022-02-17 Corning Incorporated Systems and methods for recycling waste ion exchange materials

Also Published As

Publication number Publication date
CN117623642A (en) 2024-03-01

Similar Documents

Publication Publication Date Title
TW201605756A (en) Glass sheet for pigment printing, pigment-printed glass sheet, production method therefor, and image display device
WO2024040686A1 (en) Mother glass, and cyclic utilization method and system for alkali metal element in mother glass
KR102551614B1 (en) Glass composition, glass with low inclusion content, manufacturing method thereof and application thereof
TR201810402T4 (en) Low-permeation high-permeability glass with improved optics, robustness and boron oxide for thinning.
CN111834664B (en) Sulfide type solid electrolyte capable of being separated and recycled and application thereof
TW202031614A (en) Glass, chemically strengthened glass, and electronic device including same
JP2010143790A (en) Method for producing glass substrate for solar cell
TW201527236A (en) Method for regenerating molten salt for chemical reinforcement of glass
CN107394300A (en) A kind of sulfur method of waste lead acid battery lead cream
WO2022171069A1 (en) Lithium-aluminosilicate glass, lithium-aluminosilicate chemically strengthened glass, preparation method therefor, and application thereof
CN115716715A (en) Chemically strengthened glass
CN114349077A (en) Preparation method of ternary cathode material, ternary cathode material and application
CN108675652B (en) Ultrathin chemically strengthened glass and preparation method thereof
CN112645608A (en) Silicon-free salt bath purification additive material and method of use thereof
Fang et al. Reducing the reaction between boron-containing sealing glass-ceramics and lanthanum-containing cathode: Effect of Bi2O3
WO2023082936A1 (en) Crystalline glass and reinforced crystalline glass, and preparation methods therefor
CN107579244A (en) A kind of high-crystallinity anode material for lithium-ion batteries synthetic method and positive electrode
CN114835098A (en) Wet-process repairing and regenerating method for waste lithium iron phosphate positive electrode material
CN114656140A (en) Solar ultra-white float photo-thermal glass and manufacturing method thereof
CN112390539A (en) Salt bath purification additive material and method of use thereof
CN112645358A (en) Method for recovering valuable metal in lithium cobaltate battery
CN108923094A (en) A kind of regeneration method of LiMn2O4 refuse battery positive plate
CN105886777A (en) Method for synergistically treating acid-making exhaust gas and wasted lithium cobalt oxide and recovering cobalt lithium
CN105742747A (en) Method for purifying acid production tail gas by using waste lithium cobalt oxide and recycling cobalt and lithium
CN104496162A (en) Preparation method of chemically-tempered glass containing cesium

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22956228

Country of ref document: EP

Kind code of ref document: A1