WO2024037253A1 - Exhaust check valve assembly, scroll compressor, and air conditioning system - Google Patents

Exhaust check valve assembly, scroll compressor, and air conditioning system Download PDF

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Publication number
WO2024037253A1
WO2024037253A1 PCT/CN2023/106597 CN2023106597W WO2024037253A1 WO 2024037253 A1 WO2024037253 A1 WO 2024037253A1 CN 2023106597 W CN2023106597 W CN 2023106597W WO 2024037253 A1 WO2024037253 A1 WO 2024037253A1
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WO
WIPO (PCT)
Prior art keywords
valve
port
plate
cover plate
exhaust
Prior art date
Application number
PCT/CN2023/106597
Other languages
French (fr)
Chinese (zh)
Inventor
马英超
曹红军
陈晋涵
杨志鹏
纪高锋
李小雷
符运豪
Original Assignee
广东美的环境科技有限公司
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Filing date
Publication date
Application filed by 广东美的环境科技有限公司 filed Critical 广东美的环境科技有限公司
Publication of WO2024037253A1 publication Critical patent/WO2024037253A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/24Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/02Check valves with guided rigid valve members

Definitions

  • the present application relates to the field of compressor technology, and in particular to an exhaust check valve assembly, a scroll compressor and an air conditioning system.
  • Low-pressure cavity scroll compressors usually include a moving scroll and a fixed scroll used to compress the working fluid.
  • the refrigerant enters the casing through the suction pipe, and then is compressed by the pump body and discharged from the upper casing, entering the air conditioning system. , forming a cycle.
  • Scroll compressors usually have a discharge check valve assembly, which can effectively prevent high-pressure gas from flowing back.
  • the related exhaust check valve components all use simple one-way valve discs to achieve the check function. Under the impact of large pressure differences during shutdown, the one-way valve discs have the hidden danger of getting stuck or poor sealing, and their reliability is poor. .
  • the main purpose of this application is to propose an exhaust check valve assembly aimed at solving at least one of the above problems.
  • the exhaust check valve assembly proposed in this application includes:
  • a valve seat provided with a first port, a second port, and a valve cavity connecting the first port and the second port;
  • a cover plate is provided at the first port, and the cover plate is provided with hollow holes penetrating both sides;
  • a valve core is slidably disposed in the valve cavity to connect or block the exhaust passage between the hollow hole and the second port;
  • the valve core includes a valve plate and a first cylindrical body,
  • the valve plate is arranged opposite to the cover plate.
  • the valve plate is provided with through holes penetrating both sides.
  • the first cylindrical body extends axially from the outer peripheral edge of the valve plate.
  • the first column The outer peripheral surface of the surface body is in sliding fit with the inner peripheral surface of the valve seat.
  • the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat is provided with a high-hardness wear-resistant layer.
  • the high-hardness wear-resistant layer is formed on the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat through a heat treatment process.
  • the valve plate is arranged in an annular shape
  • the inner periphery of the valve plate surrounds the through hole
  • the valve core further includes a second cylindrical body located on the inner periphery of the valve plate
  • the second cylindrical body and the first cylindrical body both extend from the valve plate toward the cover plate, and both the first cylindrical body and the second cylindrical body have an annular shape opposite to the valve plate. End face, when the valve core is in a position to block the exhaust channel, the annular end face abuts the cover plate, and the projection of the valve plate on the cover plate covers the hollow hole.
  • the width D of the annular end surface is greater than or equal to 1 mm.
  • the area S1 of the through hole is greater than or equal to the total area S2 of all the hollow holes on the cover plate.
  • the cover plate is placed in the first port, and the cover plate is interference-fitted or riveted-fitted with the first port.
  • the exhaust check valve assembly further includes an exhaust pipe connected to the second port.
  • This application also proposes a scroll compressor, including:
  • the upper shell is equipped with an exhaust port
  • a partition plate is provided in the upper casing.
  • the partition plate divides the inner cavity of the upper casing into a first cavity and a second cavity.
  • the partition plate is provided with the first cavity. a communication port through which the cavity communicates with the second cavity, and the second cavity communicates with the exhaust port;
  • the exhaust check valve assembly is installed on the exhaust port.
  • This application also proposes an air conditioning system, including the scroll compressor as mentioned above.
  • Figure 1 is a schematic cross-sectional structural diagram of an embodiment of the exhaust check valve assembly of the present application
  • Figure 2 is a schematic cross-sectional structural view of the exhaust check valve assembly in Figure 1 in another state
  • FIG 3 is a schematic structural diagram of the valve core of the exhaust check valve assembly in Figure 1;
  • Figure 4 is a schematic structural diagram of the valve core in Figure 3 from another perspective
  • Figure 5 is a schematic cross-sectional structural view of the valve core in Figure 3;
  • Figure 6 is a schematic structural view of the cover plate of the exhaust check valve assembly in Figure 1;
  • Figure 7 is a partial cross-sectional structural diagram of an embodiment of the scroll compressor of the present application.
  • valve seat 133 second cylinder 101 Valve cavity 1331
  • Annular end face 12 Cover plate 14 exhaust pipe 121
  • Partition plate 131 Valve plate 31
  • Second cavity 132 First cylinder 33 connecting port
  • This application proposes an exhaust check valve assembly.
  • the exhaust check valve assembly may be applied to a scroll compressor.
  • the scroll compressor includes a casing. A main frame and a drive motor are fixed inside the casing.
  • the drive motor is drivingly connected to the crankshaft.
  • the upper end of the crankshaft is connected to a movable scroll.
  • the main frame is fixed with a static scroll opposite to the movable scroll.
  • the static scroll is fixed to the main frame.
  • the scroll and the movable scroll cooperate to form multiple compression chambers.
  • the drive motor drives the crankshaft to rotate, which in turn drives the movable scroll to rotate relative to the fixed scroll to achieve the suction, compression and discharge of refrigerant.
  • an upper housing 20 is provided on the top of the housing, and a partition plate 30 is provided inside the upper housing 20.
  • the partition plate 30 divides the inner cavity of the upper housing 20 into a first cavity 31 and a third cavity. There are two cavities 32.
  • the partition plate 30 is provided with a communication port 33 that connects the first cavity 31 and the second cavity 32.
  • the second cavity 32 is connected with the exhaust port; the exhaust check valve assembly is installed on the exhaust port. mouth.
  • the exhaust check valve assembly includes a valve seat 11 , a cover plate 12 and a valve core 13 .
  • the valve seat 11 is provided with a first port, a second port, and a valve chamber 101 connecting the first port and the second port;
  • the cover plate 12 is provided at the first port, and the cover plate 12 is provided with hollow holes 121 penetrating both sides;
  • the valve core 13 is slidably disposed in the valve cavity 101 to connect or block the exhaust channel between the hollow hole 121 and the second port;
  • the valve core 13 includes a valve plate 131 and a first cylindrical body 132.
  • the valve plate 131 Set opposite the cover plate 12 , the valve plate 131 is provided with through holes 1311 penetrating both sides.
  • the first cylindrical body 132 extends axially from the outer peripheral edge of the valve plate 131 .
  • the outer peripheral surface of the first cylindrical body 132 is in contact with the valve seat 11
  • the inner circumferential surface has a sliding fit.
  • the valve seat 11 has a hollow columnar structure, and a valve chamber 101 is formed inside it.
  • the valve chamber 101 can be configured as a cylindrical cavity.
  • Opposite sides of the valve seat 11 are respectively provided with a first port and a second port communicating with the valve chamber 101 .
  • the valve seat 11 includes an end plate and a side wall plate extending toward one side from the outer periphery of the end plate. The end plate and the side wall plate enclose to form the valve cavity 101, and the side wall plate is away from the end plate. One end of the end plate forms a first port, and the center of the end plate is provided with a second port.
  • the cover plate 12 covers the first port of the valve seat 11, and the shape of the cover plate 12 matches the shape of the first port.
  • the first port is configured in a circular shape
  • the cover plate 12 is a circular plate adapted to the first port.
  • the cover plate 12 is provided with a hollow hole 121 , and the hollow hole 121 penetrates through the opposite sides of the cover plate 12 along the thickness direction of the cover plate 12 .
  • the number of hollow holes 121 can be set according to actual needs, for example, it can be one, two or more.
  • the shape of the hollow hole 121 can be set according to actual needs, for example, it can be a circle, an ellipse, a waist circle, a square, a polygon, etc.
  • the valve core 13 is slidably disposed in the valve chamber 101 , and the sliding stroke of the valve core 13 can be limited by the cover plate 12 and the end plate of the valve seat 11 .
  • the valve core 13 includes a valve plate 131 arranged opposite to the cover plate 12 , and a first cylindrical body 132 extending in the axial direction from the outer peripheral edge of the valve plate 131 .
  • the valve plate 131 is provided with through holes 1311, which penetrate through the opposite sides of the valve plate 131 along the thickness direction of the valve plate 131.
  • the number and shape of the through holes 1311 can be set according to actual needs, and will not be detailed here. limited.
  • the first cylindrical body 132 may extend from the valve plate 131 toward the side of the cover plate 12 , or may extend from the valve plate 131 toward the side away from the cover plate 12 , which is not specifically limited here.
  • the outer peripheral surface of the first cylindrical body 132 matches the shape of the inner peripheral surface of the valve seat 11 and can slide with each other.
  • a first cylindrical body 132 is provided on the outer periphery of the valve plate 131 of the valve core 13.
  • the first cylindrical body 132 extends along the axial direction of the valve plate 131.
  • the outer circumferential surface of the first cylindrical body 132 is slidably matched with the inner circumferential surface of the valve seat 11, so that there is a larger sliding mating area between the valve core 13 and the valve seat 11. Compared with the traditional technology where only a thin film is provided in the valve seat.
  • the sliding mating area between the valve core 13 and the valve seat 11 in this technical solution is larger, which can form a piston-like sliding structure, so that the valve core 13 can move in the valve chamber 101 along the direction of the fluid.
  • the internal stable sliding can effectively reduce the risk of jamming and improve the reliability of the exhaust check valve assembly, which can effectively improve the reliability of the scroll compressor.
  • the exhaust check valve assembly when the exhaust check valve assembly is applied to a scroll compressor, the exhaust check valve assembly can be installed at the exhaust port of the scroll compressor through the valve seat 11, where The cover plate 12 is located on the side of the valve core 13 close to the second cavity 32 .
  • the direction of the fluid is as shown by the arrow in Figure 1, and the valve core 13 slides to the first position separated from the cover plate 12 under the action of the pressure difference.
  • the gap between the hollow hole 121 and the second port The exhaust channel between the two is connected, so that the high-pressure fluid in the scroll compressor can enter the exhaust channel through the hollow hole 121 and then be discharged through the through hole 1311 and the first port, and enter the air conditioning system circulation.
  • the high-pressure fluid in the air conditioning system will pour back into the scroll compressor.
  • the direction of the fluid is as shown by the arrow in Figure 2.
  • the valve core 13 slides to the third position in contact with the cover plate 12 under the action of the pressure difference. In the second position, at this time, the valve core 13 can block the hollow hole 121 of the cover plate 12 to block the exhaust passage, effectively preventing high-pressure fluid from pouring back into the scroll compressor, and preventing the compressor from being difficult to start again in a short time. Startup problem.
  • a high-hardness wear-resistant layer is provided on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 .
  • the outer peripheral surface of the first cylindrical body 132 can form a high-hardness wear-resistant layer through a special surface heat treatment process.
  • the inner peripheral surface of the valve seat 11 can form a high-hardness wear-resistant layer through a special surface heat treatment process.
  • a high-hardness wear-resistant layer can be formed on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 through a heat treatment process such as nitriding and carbonitriding.
  • a high-hardness wear-resistant layer may also be formed on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 by electroplating or surface spraying.
  • the valve plate 131 is arranged in an annular shape, and the inner periphery of the valve plate 131 is enclosed to form a through hole 1311 .
  • the valve core 13 also includes a second hole disposed on the inner periphery of the valve plate 131 .
  • the cylindrical body 133, the second cylindrical body 133 and the first cylindrical body 132 all extend from the valve plate 131 toward the cover plate 12.
  • the first cylindrical body 132 and the second cylindrical body 133 each have an annular end surface 1331 opposite to the valve plate 131.
  • the valve core 13 when the valve core 13 is in the position of blocking the exhaust passage, the annular end surfaces 1331 of the first cylindrical body 132 and the second cylindrical body 133 are both in contact with the cover plate 12 , and the valve plate 131 is on the cover plate 12 The projection covers the hollow hole 121.
  • the first cylindrical body 132, the valve plate 131 and the second cylindrical body 133 cooperate to block the hollow hole 121 of the cover plate 12 to prevent high-pressure fluid from flowing through the hollow hole 121 of the cover plate 12. Pour back into the scroll compressor.
  • the valve core 13 is in contact with the cover plate 12 through two annular end surfaces 1331.
  • valve core 13 in this technical solution Compared with the large plane contact between the one-way valve plate and the cover plate in the traditional technology, the valve core 13 in this technical solution
  • the contact area between the valve core 13 and the cover plate 12 is smaller, and the pressure per unit area of the valve core 13 is greater, so that the valve core 13 and the cover plate 12 can fit more closely, thereby further ensuring that the valve core 13 and the cover
  • the sealing reliability between the plates 12 can effectively prevent the high-pressure fluid from entering the scroll compressor from reverse flow.
  • the width of the annular end surface 1331 of the first cylindrical body 132 and the second cylindrical body 133 cannot be too small.
  • the width D of the annular end surface 1331 is greater than or equal to 1 mm.
  • the width D of the annular end surface 1331 refers to the difference between the outer diameter dimension of the annular end surface 1331 and the inner diameter dimension of the annular end surface 1331 .
  • multiple hollow holes 121 are provided, and the plurality of hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12 .
  • the fluid flux can be increased and the exhaust efficiency can be improved.
  • the plurality of hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12, so that the fluid can exert a uniform force on the valve core 13 after passing through the hollow holes 121, so that the force on the valve core 13 is more balanced, and the valve core 13 can be prevented from slipping.
  • the deflection of the core 13 can further ensure the sliding stability of the valve core 13 and further prevent the valve core 13 from getting stuck.
  • three hollow holes 121 are provided.
  • the three hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12 .
  • the hollow holes 121 may be arranged in a waist-shaped shape.
  • the high-pressure fluid discharged from the scroll compressor enters the exhaust passage through the hollow hole 121, and then passes through the through hole 1311 of the valve core 13 and is discharged from the first port.
  • the fluid entering 121 produces a intercepting effect to ensure fluid flux.
  • the area S1 of the through hole 1311 is greater than or equal to the total area S2 of all the hollow holes 121 on the cover plate 12 .
  • the cover 12 is provided with three hollow holes 121, then the sum of the areas of the three hollow holes 121 is S2, and the area S1 of the through hole 1311 is greater than or equal to S2.
  • the area S1 of the through hole 1311 is larger than the total area S2 of all the hollow holes 121 on the cover plate 12 .
  • the cover plate 12 is placed in the first port, and the cover plate 12 is an interference fit or riveted fit with the first port.
  • the assembly structure is simple, and Assembly reliability can be guaranteed.
  • a groove is provided on the inner periphery of the end surface of the first port.
  • the groove has a stepped surface opposite to the end surface of the first port, and the cover plate 12 is accommodated in the groove.
  • One side of the cover plate 12 is in contact with the step surface, and the outer peripheral surface of the cover plate 12 is in interference fit or riveted fit with the inner peripheral surface of the groove.
  • the exhaust check valve assembly further includes an exhaust pipe 14 coupled to the second port.
  • one end of the exhaust pipe 14 is connected to the second port, and the other end can be connected to the pipeline of the air conditioning system, so that the high-pressure fluid discharged from the scroll compressor can enter the air conditioning system through the exhaust pipe 14 .
  • the valve seat 11 is provided with a pipe end extending toward the side away from the first port on the periphery of the valve seat 11 corresponding to the second port, and the pipe end is sleeved on the periphery of the exhaust pipe 14 .
  • this application also proposes a scroll compressor, which includes an upper housing 20 , a partition plate 30 and an exhaust check valve assembly.
  • the upper housing 20 is provided with an exhaust port; a partition plate 30 is provided in the upper housing 20, and the partition plate 30 divides the inner cavity of the upper housing 20 into a first cavity 31 and a second cavity 32.
  • the plate 30 is provided with a communication port 33 that communicates the first cavity 31 with the second cavity 32.
  • the second cavity 32 is connected with the exhaust port; the exhaust check valve assembly is installed at the exhaust port.
  • the specific structure of the exhaust check valve assembly refers to the above-mentioned embodiments. Since this scroll compressor adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments. This will not be repeated one by one.
  • a scroll compressor includes a casing, a main frame and a drive motor are fixed inside the casing, the drive motor is drivingly connected to a crankshaft, an movable scroll is connected to the upper end of the crankshaft, and a stationary scroll opposite to the movable scroll is fixed to the main frame.
  • the scroll, fixed scroll and movable scroll cooperate to form multiple compression chambers.
  • the drive motor drives the crankshaft to rotate, which in turn drives the movable scroll to rotate relative to the fixed scroll to achieve the suction, compression and discharge of refrigerant.
  • an upper shell 20 is provided on the top of the shell, and a partition plate 30 is provided above the fixed scroll in the upper shell 20.
  • the partition plate 30 divides the inner cavity of the upper shell 20 into a first cavity 31. and the second cavity 32.
  • the partition plate 30 is provided with a communication port 33 that communicates the first cavity 31 with the second cavity 32.
  • the second cavity 32 is connected with the exhaust port; the exhaust check valve assembly passes through the valve
  • the seat 11 is installed at the exhaust port, and the cover plate 12 is located on the side of the valve core 13 close to the second cavity 32 .
  • the exhaust check valve assembly can effectively prevent high-pressure fluid from pouring back into the scroll compressor, which can avoid the problem of difficulty in starting the compressor when it is restarted in a short time. Moreover, the valve core 13 of the exhaust check valve assembly slides smoothly without getting stuck, which can effectively improve the reliability of the compressor.
  • This application also proposes an air-conditioning system, which includes a scroll compressor.
  • the specific structure of the scroll compressor refers to the above-mentioned embodiments. Since this air-conditioning system adopts all the technical solutions of all the above-mentioned embodiments, it has at least the above-mentioned features. All beneficial effects brought by the technical solutions of the embodiments will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Rotary Pumps (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Check Valves (AREA)

Abstract

The present application discloses an exhaust check valve assembly, a scroll compressor, and an air conditioning system. The exhaust check valve assembly comprises: a valve seat provided with a first port, a second port, and a valve cavity enabling the first port to be communicated with the second port; a cover plate disposed at the first port, the cover plate being provided with hollowed-out holes passing through two sides of the cover plate; and a valve core slidably disposed in the valve cavity so as to open or close an exhaust channel between the hollowed-out holes and the second port. The valve core comprises a valve plate and a first cylindrical surface body, the valve plate and the cover plate are disposed opposite to each other, the valve plate is provided with a through hole passing through two sides of the valve plate, the first cylindrical surface body extends from the outer peripheral edge of the valve plate in an axial direction, and the outer peripheral surface of the first cylindrical surface body is in sliding fit with the inner peripheral surface of the valve seat.

Description

排气止回阀组件、涡旋压缩机和空调系统Exhaust check valve assemblies, scroll compressors and air conditioning systems
相关申请的交叉引用Cross-references to related applications
本申请基于申请号为:CN202222156303.5,申请日为2022年08月15日,申请名称为“排气止回阀组件、涡旋压缩机和空调系统”的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with application number: CN202222156303.5, the filing date is August 15, 2022, and the application name is "Exhaust Check Valve Assembly, Scroll Compressor and Air Conditioning System", and requires that the Chinese Priority of the patent application, the entire content of the Chinese patent application is hereby incorporated by reference into this application.
技术领域Technical field
本申请涉及压缩机技术领域,特别涉及一种排气止回阀组件、涡旋压缩机和空调系统。The present application relates to the field of compressor technology, and in particular to an exhaust check valve assembly, a scroll compressor and an air conditioning system.
背景技术Background technique
低压腔涡旋压缩机通常包括用于压缩工作流体的动涡旋盘和静涡旋盘,正常运行时冷媒经吸气管进入壳体后,再经泵体压缩排出上壳体,进入空调系统,形成循环。压缩机在系统应用时,若紧急停机,因高压冷媒倒灌至压缩机,短时间内再次启动压缩机会因压差较大带来严重隐患。涡旋压缩机通常带有排气止回阀组件,可有效防止高压气体倒流。然而,相关的排气止回阀组件都是采用简单的单向阀片实现止回功能,在停机时大压差冲击下,单向阀片具有卡死或密封不良的隐患,可靠性较差。Low-pressure cavity scroll compressors usually include a moving scroll and a fixed scroll used to compress the working fluid. During normal operation, the refrigerant enters the casing through the suction pipe, and then is compressed by the pump body and discharged from the upper casing, entering the air conditioning system. , forming a cycle. When the compressor is used in the system, if it is shut down in an emergency, high-pressure refrigerant will be poured back into the compressor, and restarting the compressor within a short period of time will cause serious risks due to the large pressure difference. Scroll compressors usually have a discharge check valve assembly, which can effectively prevent high-pressure gas from flowing back. However, the related exhaust check valve components all use simple one-way valve discs to achieve the check function. Under the impact of large pressure differences during shutdown, the one-way valve discs have the hidden danger of getting stuck or poor sealing, and their reliability is poor. .
发明内容Contents of the invention
本申请的主要目的是提出一种排气止回阀组件,旨在解决上述至少一个问题。The main purpose of this application is to propose an exhaust check valve assembly aimed at solving at least one of the above problems.
为实现上述目的,本申请提出的排气止回阀组件,包括:In order to achieve the above purpose, the exhaust check valve assembly proposed in this application includes:
阀座,设有第一端口、第二端口,以及将所述第一端口与所述第二端口连通的阀腔;A valve seat provided with a first port, a second port, and a valve cavity connecting the first port and the second port;
盖板,设于所述第一端口,所述盖板设有贯穿两侧的镂空孔;以及A cover plate is provided at the first port, and the cover plate is provided with hollow holes penetrating both sides; and
阀芯,可滑动地设于所述阀腔内,以将所述镂空孔与所述第二端口之间的排气通道导通或者隔断;所述阀芯包括阀板和第一柱面体,所述阀板与所述盖板相对设置,所述阀板设有贯穿两侧的通孔,所述第一柱面体自所述阀板的外周缘沿轴向延伸设置,所述第一柱面体的外周面与所述阀座的内周面滑动配合。A valve core is slidably disposed in the valve cavity to connect or block the exhaust passage between the hollow hole and the second port; the valve core includes a valve plate and a first cylindrical body, The valve plate is arranged opposite to the cover plate. The valve plate is provided with through holes penetrating both sides. The first cylindrical body extends axially from the outer peripheral edge of the valve plate. The first column The outer peripheral surface of the surface body is in sliding fit with the inner peripheral surface of the valve seat.
在其中一个实施例中,所述第一柱面体的外周面和/或所述阀座的内周面设有高硬度耐磨层。In one embodiment, the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat is provided with a high-hardness wear-resistant layer.
在其中一个实施例中,所述第一柱面体的外周面和/或所述阀座的内周面通过热处理工艺形成所述高硬度耐磨层。In one embodiment, the high-hardness wear-resistant layer is formed on the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat through a heat treatment process.
在其中一个实施例中,所述阀板呈环形设置,所述阀板的内周缘围合形成所述通孔,所述阀芯还包括设于所述阀板内周缘的第二柱面体,所述第二柱面体和所述第一柱面体均自所述阀板朝向所述盖板延伸设置,所述第一柱面体和所述第二柱面体均具有与所述阀板相对的环形端面,当所述阀芯处于将所述排气通道隔断的位置时,所述环形端面与所述盖板相抵接,所述阀板在所述盖板上的投影覆盖所述镂空孔。In one embodiment, the valve plate is arranged in an annular shape, the inner periphery of the valve plate surrounds the through hole, and the valve core further includes a second cylindrical body located on the inner periphery of the valve plate, The second cylindrical body and the first cylindrical body both extend from the valve plate toward the cover plate, and both the first cylindrical body and the second cylindrical body have an annular shape opposite to the valve plate. End face, when the valve core is in a position to block the exhaust channel, the annular end face abuts the cover plate, and the projection of the valve plate on the cover plate covers the hollow hole.
在其中一个实施例中,所述环形端面的宽度D大于或等于1mm。In one embodiment, the width D of the annular end surface is greater than or equal to 1 mm.
在其中一个实施例中,所述镂空孔设置有多个,多个所述镂空孔沿所述盖板的周向间隔且均匀排布。In one embodiment, there are multiple hollow holes, and the plurality of hollow holes are spaced and evenly arranged along the circumferential direction of the cover plate.
在其中一个实施例中,所述通孔的面积S1大于或等于所述盖板上所有所述镂空孔的总面积S2。In one embodiment, the area S1 of the through hole is greater than or equal to the total area S2 of all the hollow holes on the cover plate.
在其中一个实施例中,所述盖板置于所述第一端口内,所述盖板与所述第一端口过盈配合或者铆接配合。In one embodiment, the cover plate is placed in the first port, and the cover plate is interference-fitted or riveted-fitted with the first port.
在其中一个实施例中,所述排气止回阀组件还包括与所述第二端口对接的排气管。In one embodiment, the exhaust check valve assembly further includes an exhaust pipe connected to the second port.
本申请还提出一种涡旋压缩机,包括:This application also proposes a scroll compressor, including:
上壳体,设有排气口;The upper shell is equipped with an exhaust port;
分隔板,设于所述上壳体内,所述分隔板将所述上壳体的内腔分隔为第一腔体和第二腔体,所述分隔板设有将所述第一腔体与所述第二腔体连通的连通口,所述第二腔体与所述排气口连通;以及A partition plate is provided in the upper casing. The partition plate divides the inner cavity of the upper casing into a first cavity and a second cavity. The partition plate is provided with the first cavity. a communication port through which the cavity communicates with the second cavity, and the second cavity communicates with the exhaust port; and
如上所述排气止回阀组件,安装于所述排气口。As mentioned above, the exhaust check valve assembly is installed on the exhaust port.
本申请还提出一种空调系统,包括如上所述的涡旋压缩机。This application also proposes an air conditioning system, including the scroll compressor as mentioned above.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without exerting creative efforts.
图1为本申请排气止回阀组件一实施例的剖面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of an embodiment of the exhaust check valve assembly of the present application;
图2为图1中排气止回阀组件另一状态的剖面结构示意图;Figure 2 is a schematic cross-sectional structural view of the exhaust check valve assembly in Figure 1 in another state;
图3为图1中排气止回阀组件的阀芯的结构示意图;Figure 3 is a schematic structural diagram of the valve core of the exhaust check valve assembly in Figure 1;
图4为图3中阀芯另一视角的结构示意图;Figure 4 is a schematic structural diagram of the valve core in Figure 3 from another perspective;
图5为图3中阀芯的剖面结构示意图;Figure 5 is a schematic cross-sectional structural view of the valve core in Figure 3;
图6为图1中排气止回阀组件的盖板的结构示意图;Figure 6 is a schematic structural view of the cover plate of the exhaust check valve assembly in Figure 1;
图7为本申请涡旋压缩机一实施例的局部剖面结构示意图。Figure 7 is a partial cross-sectional structural diagram of an embodiment of the scroll compressor of the present application.
附图标号说明:Explanation of reference numbers:
标号label 名称name 标号label 名称name
1111 阀座valve seat 133133 第二柱面体second cylinder
101101 阀腔Valve cavity 13311331 环形端面Annular end face
1212 盖板Cover plate 1414 排气管exhaust pipe
121121 镂空孔Hollow hole 2020 上壳体upper shell
1313 阀芯valve core 3030 分隔板Partition plate
131131 阀板Valve plate 3131 第一腔体first cavity
13111311 通孔Through hole 3232 第二腔体Second cavity
132132 第一柱面体first cylinder 3333 连通口connecting port
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back...) in the embodiments of this application, the directional indications are only used to explain the relationship between the components in a specific posture. The relative position relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”或者“及/或”,其含义包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions involving “first”, “second”, etc. in the embodiments of this application, the descriptions of “first”, “second”, etc. are only for descriptive purposes and shall not be understood as indications or implications. Its relative importance or implicit indication of the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, if "and/or" or "and/or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and/or B" as an example, it includes solution A, or solution B, or solution A and A solution that satisfies B at the same time. In addition, the technical solutions in various embodiments can be combined with each other, but it must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions does not exist. , nor is it within the scope of protection required by this application.
本申请提出一种排气止回阀组件。This application proposes an exhaust check valve assembly.
示例性地,该排气止回阀组件可应用于涡旋压缩机。涡旋压缩机包括壳体,壳体内部固定有主机架和驱动电机,驱动电机与曲轴驱动连接,曲轴的上端连接有动涡盘,主机架固定有与动涡盘相对的静涡盘,静涡盘与动涡盘配合形成多个压缩室。涡旋压缩机工作时,通过驱动电机带动曲轴旋转,进而可带动动涡盘相对静涡盘转动,以实现冷媒的吸入、压缩和排出。如图7所示,壳体的顶部设有上壳体20,上壳体20内设有分隔板30,分隔板30将上壳体20的内腔分隔为第一腔体31和第二腔体32,分隔板30设有将第一腔体31与第二腔体32连通的连通口33,第二腔体32与排气口连通;排气止回阀组件安装于排气口。涡旋压缩机应用于空调系统时,涡旋压缩机中的冷媒被压缩后经由第一腔室和连通口33排入第二腔室内,再经由排气止回阀组件排出进入空调系统,形成循环。以下针对排气止回阀组件的具体实施方式进行详细说明。Illustratively, the exhaust check valve assembly may be applied to a scroll compressor. The scroll compressor includes a casing. A main frame and a drive motor are fixed inside the casing. The drive motor is drivingly connected to the crankshaft. The upper end of the crankshaft is connected to a movable scroll. The main frame is fixed with a static scroll opposite to the movable scroll. The static scroll is fixed to the main frame. The scroll and the movable scroll cooperate to form multiple compression chambers. When the scroll compressor is working, the drive motor drives the crankshaft to rotate, which in turn drives the movable scroll to rotate relative to the fixed scroll to achieve the suction, compression and discharge of refrigerant. As shown in Figure 7, an upper housing 20 is provided on the top of the housing, and a partition plate 30 is provided inside the upper housing 20. The partition plate 30 divides the inner cavity of the upper housing 20 into a first cavity 31 and a third cavity. There are two cavities 32. The partition plate 30 is provided with a communication port 33 that connects the first cavity 31 and the second cavity 32. The second cavity 32 is connected with the exhaust port; the exhaust check valve assembly is installed on the exhaust port. mouth. When a scroll compressor is used in an air conditioning system, the refrigerant in the scroll compressor is compressed and discharged into the second chamber through the first chamber and the communication port 33, and then discharged into the air conditioning system through the exhaust check valve assembly, forming a cycle. The specific implementation of the exhaust check valve assembly will be described in detail below.
请参照图1至图3,在本申请一实施例中,该排气止回阀组件包括阀座11、盖板12和阀芯13。阀座11设有第一端口、第二端口,以及将第一端口与第二端口连通的阀腔101;盖板12设于第一端口,盖板12设有贯穿两侧的镂空孔121;阀芯13可滑动地设于阀腔101内,以将镂空孔121与第二端口之间的排气通道导通或者隔断;阀芯13包括阀板131和第一柱面体132,阀板131与盖板12相对设置,阀板131设有贯穿两侧的通孔1311,第一柱面体132自阀板131的外周缘沿轴向延伸设置,第一柱面体132的外周面与阀座11的内周面滑动配合。Please refer to FIGS. 1 to 3 . In an embodiment of the present application, the exhaust check valve assembly includes a valve seat 11 , a cover plate 12 and a valve core 13 . The valve seat 11 is provided with a first port, a second port, and a valve chamber 101 connecting the first port and the second port; the cover plate 12 is provided at the first port, and the cover plate 12 is provided with hollow holes 121 penetrating both sides; The valve core 13 is slidably disposed in the valve cavity 101 to connect or block the exhaust channel between the hollow hole 121 and the second port; the valve core 13 includes a valve plate 131 and a first cylindrical body 132. The valve plate 131 Set opposite the cover plate 12 , the valve plate 131 is provided with through holes 1311 penetrating both sides. The first cylindrical body 132 extends axially from the outer peripheral edge of the valve plate 131 . The outer peripheral surface of the first cylindrical body 132 is in contact with the valve seat 11 The inner circumferential surface has a sliding fit.
示例性地,阀座11呈中空柱状结构,其内部形成有阀腔101,阀腔101可设置为圆柱状腔体。阀座11的相对两侧分别设有与阀腔101连通的第一端口和第二端口。例如,在本实施例中,阀座11包括端板及自端板的外周缘朝向一侧延伸设置的侧围板,端板与侧围板围合形成阀腔101,侧围板远离端板的一端形成第一端口,端板的中心设有第二端口。盖板12盖设于阀座11的第一端口处,盖板12的形状与第一端口的形状相适配。例如,第一端口设置为圆形,盖板12为与第一端口适配的圆形板。盖板12设有镂空孔121,镂空孔121沿盖板12的厚度方向贯穿于盖板12的相对两侧。其中,镂空孔121的数量可根据实际需要进行设置,例如可为一个、两个或者更多。镂空孔121的形状可根据实际需要进行设置,例如可为圆形、椭圆形、腰圆形、方形、多边形等等。阀芯13可滑动地设置于阀腔101内,通过盖板12和阀座11的端板可对阀芯13的滑动行程进行限制。阀芯13包括与盖板12相对设置的阀板131,以及自阀板131的外周缘沿轴向延伸设置的第一柱面体132。其中,阀板131设有通孔1311,通孔1311沿阀板131的厚度方向贯穿阀板131的相对两侧,通孔1311的数量和形状均可根据实际需要进行设置,在此不做具体限定。第一柱面体132可以自阀板131朝向盖板12一侧延伸设置,也可以自阀板131朝背离盖板12一侧延伸设置,在此不做具体限定。第一柱面体132的外周面与阀座11的内周面形状相适配并可相互滑动配合。For example, the valve seat 11 has a hollow columnar structure, and a valve chamber 101 is formed inside it. The valve chamber 101 can be configured as a cylindrical cavity. Opposite sides of the valve seat 11 are respectively provided with a first port and a second port communicating with the valve chamber 101 . For example, in this embodiment, the valve seat 11 includes an end plate and a side wall plate extending toward one side from the outer periphery of the end plate. The end plate and the side wall plate enclose to form the valve cavity 101, and the side wall plate is away from the end plate. One end of the end plate forms a first port, and the center of the end plate is provided with a second port. The cover plate 12 covers the first port of the valve seat 11, and the shape of the cover plate 12 matches the shape of the first port. For example, the first port is configured in a circular shape, and the cover plate 12 is a circular plate adapted to the first port. The cover plate 12 is provided with a hollow hole 121 , and the hollow hole 121 penetrates through the opposite sides of the cover plate 12 along the thickness direction of the cover plate 12 . The number of hollow holes 121 can be set according to actual needs, for example, it can be one, two or more. The shape of the hollow hole 121 can be set according to actual needs, for example, it can be a circle, an ellipse, a waist circle, a square, a polygon, etc. The valve core 13 is slidably disposed in the valve chamber 101 , and the sliding stroke of the valve core 13 can be limited by the cover plate 12 and the end plate of the valve seat 11 . The valve core 13 includes a valve plate 131 arranged opposite to the cover plate 12 , and a first cylindrical body 132 extending in the axial direction from the outer peripheral edge of the valve plate 131 . Among them, the valve plate 131 is provided with through holes 1311, which penetrate through the opposite sides of the valve plate 131 along the thickness direction of the valve plate 131. The number and shape of the through holes 1311 can be set according to actual needs, and will not be detailed here. limited. The first cylindrical body 132 may extend from the valve plate 131 toward the side of the cover plate 12 , or may extend from the valve plate 131 toward the side away from the cover plate 12 , which is not specifically limited here. The outer peripheral surface of the first cylindrical body 132 matches the shape of the inner peripheral surface of the valve seat 11 and can slide with each other.
本申请的技术方案通过对阀芯13的结构进行优化设计,在阀芯13的阀板131外周缘设有第一柱面体132,第一柱面体132沿阀板131的轴向延伸设置,通过第一柱面体132的外周面与阀座11的内周面滑动配合,使得阀芯13与阀座11之间具有较大的滑动配合面积,相较于传统技术中只是在阀座内设置薄的单向阀片而言,本技术方案中阀芯13与阀座11之间的滑动配合面积更大,可形成类似活塞状的滑动结构,使得阀芯13能够顺着流体方向在阀腔101内稳定滑动,可有效降低卡死风险,提升排气止回阀组件的可靠性,进而可有效提升涡旋压缩机的可靠性。The technical solution of the present application optimizes the structure of the valve core 13. A first cylindrical body 132 is provided on the outer periphery of the valve plate 131 of the valve core 13. The first cylindrical body 132 extends along the axial direction of the valve plate 131. The outer circumferential surface of the first cylindrical body 132 is slidably matched with the inner circumferential surface of the valve seat 11, so that there is a larger sliding mating area between the valve core 13 and the valve seat 11. Compared with the traditional technology where only a thin film is provided in the valve seat. For the one-way valve piece, the sliding mating area between the valve core 13 and the valve seat 11 in this technical solution is larger, which can form a piston-like sliding structure, so that the valve core 13 can move in the valve chamber 101 along the direction of the fluid. The internal stable sliding can effectively reduce the risk of jamming and improve the reliability of the exhaust check valve assembly, which can effectively improve the reliability of the scroll compressor.
示例性地,如图7所示,当该排气止回阀组件应用于涡旋压缩机时,排气止回阀组件可通过阀座11安装于涡旋压缩机的排气口处,其中盖板12位于阀芯13靠近第二腔体32的一侧。涡旋压缩机正常运行时,流体方向如图1中箭头所示,阀芯13在压差作用下滑动至与盖板12相互分离的第一位置,此时,镂空孔121与第二端口之间的排气通道导通,使得涡旋压缩机中的高压流体能够经由镂空孔121进入排气通道再经由通孔1311及第一端口排出,进入空调系统循环。当涡旋压缩机停机时,空调系统中的高压流体将倒灌至涡旋压缩机,流体方向如图2中箭头所示,阀芯13在压差作用下滑动至与盖板12相抵接的第二位置,此时,阀芯13能够将盖板12的镂空孔121封堵,以将排气通道隔断,有效防止高压流体倒灌入涡旋压缩机内部,可避免短时间再次启动时压缩机难以启动的问题。For example, as shown in Figure 7, when the exhaust check valve assembly is applied to a scroll compressor, the exhaust check valve assembly can be installed at the exhaust port of the scroll compressor through the valve seat 11, where The cover plate 12 is located on the side of the valve core 13 close to the second cavity 32 . When the scroll compressor is operating normally, the direction of the fluid is as shown by the arrow in Figure 1, and the valve core 13 slides to the first position separated from the cover plate 12 under the action of the pressure difference. At this time, the gap between the hollow hole 121 and the second port The exhaust channel between the two is connected, so that the high-pressure fluid in the scroll compressor can enter the exhaust channel through the hollow hole 121 and then be discharged through the through hole 1311 and the first port, and enter the air conditioning system circulation. When the scroll compressor is shut down, the high-pressure fluid in the air conditioning system will pour back into the scroll compressor. The direction of the fluid is as shown by the arrow in Figure 2. The valve core 13 slides to the third position in contact with the cover plate 12 under the action of the pressure difference. In the second position, at this time, the valve core 13 can block the hollow hole 121 of the cover plate 12 to block the exhaust passage, effectively preventing high-pressure fluid from pouring back into the scroll compressor, and preventing the compressor from being difficult to start again in a short time. Startup problem.
阀芯13在阀腔101内滑动时,第一柱面体132的外周面与阀座11的内周面滑动配合,为了减小两个滑动部件之间的磨损,提升使用寿命,在其中一个实施例中,第一柱面体132的外周面和/或阀座11的内周面设有高硬度耐磨层。例如,第一柱面体132的外周面可通过特殊的表面热处理工艺形成高硬度耐磨层。阀座11的内周面可通过特殊的表面热处理工艺形成高硬度耐磨层。例如,可通过渗氮、碳氮共渗等热处理工艺在第一柱面体132的外周面和/或阀座11的内周面形成高硬度耐磨层。当然,在其他实施例中,也可通过电镀或者表面喷涂的方式在第一柱面体132的外周面和/或阀座11的内周面形成高硬度耐磨层。When the valve core 13 slides in the valve cavity 101, the outer peripheral surface of the first cylindrical body 132 slides with the inner peripheral surface of the valve seat 11. In order to reduce the wear between the two sliding parts and improve the service life, one of the implementations In this example, a high-hardness wear-resistant layer is provided on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 . For example, the outer peripheral surface of the first cylindrical body 132 can form a high-hardness wear-resistant layer through a special surface heat treatment process. The inner peripheral surface of the valve seat 11 can form a high-hardness wear-resistant layer through a special surface heat treatment process. For example, a high-hardness wear-resistant layer can be formed on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 through a heat treatment process such as nitriding and carbonitriding. Of course, in other embodiments, a high-hardness wear-resistant layer may also be formed on the outer peripheral surface of the first cylindrical body 132 and/or the inner peripheral surface of the valve seat 11 by electroplating or surface spraying.
请参照图2和图3,在其中一个实施例中,阀板131呈环形设置,阀板131的内周缘围合形成通孔1311,阀芯13还包括设于阀板131内周缘的第二柱面体133,第二柱面体133和第一柱面体132均自阀板131朝向盖板12延伸设置,第一柱面体132和第二柱面体133均具有与阀板131相对的环形端面1331,当阀芯13处于将排气通道隔断的位置时,环形端面1331与盖板12相抵接,阀板131在盖板12上的投影覆盖镂空孔121。Please refer to FIGS. 2 and 3 . In one embodiment, the valve plate 131 is arranged in an annular shape, and the inner periphery of the valve plate 131 is enclosed to form a through hole 1311 . The valve core 13 also includes a second hole disposed on the inner periphery of the valve plate 131 . The cylindrical body 133, the second cylindrical body 133 and the first cylindrical body 132 all extend from the valve plate 131 toward the cover plate 12. The first cylindrical body 132 and the second cylindrical body 133 each have an annular end surface 1331 opposite to the valve plate 131. When the valve core 13 is in a position to block the exhaust passage, the annular end surface 1331 is in contact with the cover plate 12 , and the projection of the valve plate 131 on the cover plate 12 covers the hollow hole 121 .
示例性地,当阀芯13处于将排气通道隔断的位置时,第一柱面体132和第二柱面体133的环形端面1331均与盖板12相抵接,阀板131在盖板12上的投影覆盖镂空孔121,此时,第一柱面体132、阀板131和第二柱面体133共同配合以将盖板12的镂空孔121进行封堵,避免高压流体从盖板12的镂空孔121倒灌至涡旋压缩机内。在本实施例中,阀芯13通过两个环形端面1331与盖板12相抵接,相较于传统技术中单向阀片与盖板之间为大平面接触而言,本技术方案中阀芯13与盖板12的接触面积更小,阀芯13单位面积所受到的压力更大,进而使得阀芯13与盖板12之间能够贴合地更为紧密,从而进一步保证阀芯13与盖板12之间的密封可靠性,可有效防止高压流体逆流进入涡旋压缩机内。For example, when the valve core 13 is in the position of blocking the exhaust passage, the annular end surfaces 1331 of the first cylindrical body 132 and the second cylindrical body 133 are both in contact with the cover plate 12 , and the valve plate 131 is on the cover plate 12 The projection covers the hollow hole 121. At this time, the first cylindrical body 132, the valve plate 131 and the second cylindrical body 133 cooperate to block the hollow hole 121 of the cover plate 12 to prevent high-pressure fluid from flowing through the hollow hole 121 of the cover plate 12. Pour back into the scroll compressor. In this embodiment, the valve core 13 is in contact with the cover plate 12 through two annular end surfaces 1331. Compared with the large plane contact between the one-way valve plate and the cover plate in the traditional technology, the valve core 13 in this technical solution The contact area between the valve core 13 and the cover plate 12 is smaller, and the pressure per unit area of the valve core 13 is greater, so that the valve core 13 and the cover plate 12 can fit more closely, thereby further ensuring that the valve core 13 and the cover The sealing reliability between the plates 12 can effectively prevent the high-pressure fluid from entering the scroll compressor from reverse flow.
为了便于生产制造,同时保证结构强度,第一柱面体132和第二柱面体133的环形端面1331的宽度尺寸不能过小。如图5所示,在其中一个实施例中,环形端面1331的宽度D大于或等于1mm。示例性地,环形端面1331的宽度D是指环形端面1331的外径尺寸与环形端面1331的内径尺寸的差值。In order to facilitate production and manufacture while ensuring structural strength, the width of the annular end surface 1331 of the first cylindrical body 132 and the second cylindrical body 133 cannot be too small. As shown in FIG. 5 , in one embodiment, the width D of the annular end surface 1331 is greater than or equal to 1 mm. For example, the width D of the annular end surface 1331 refers to the difference between the outer diameter dimension of the annular end surface 1331 and the inner diameter dimension of the annular end surface 1331 .
在其中一个实施例中,镂空孔121设置有多个,多个镂空孔121沿盖板12的周向间隔且均匀排布。通过设置多个镂空孔121,可增大流体通量,提升排气效率。并且多个镂空孔121沿盖板12的周向间隔且均匀排布,使得流体通过镂空孔121后能够对阀芯13均匀施加作用力,使得阀芯13的受力更为均衡,可防止阀芯13发生偏斜,可进一步保证阀芯13的滑动稳定性,进一步避免阀芯13卡死。例如,如图6所示,镂空孔121设置有三个,三个镂空孔121沿盖板12的周向间隔且均匀布置,镂空孔121可设置为腰圆形。In one embodiment, multiple hollow holes 121 are provided, and the plurality of hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12 . By providing multiple hollow holes 121, the fluid flux can be increased and the exhaust efficiency can be improved. In addition, the plurality of hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12, so that the fluid can exert a uniform force on the valve core 13 after passing through the hollow holes 121, so that the force on the valve core 13 is more balanced, and the valve core 13 can be prevented from slipping. The deflection of the core 13 can further ensure the sliding stability of the valve core 13 and further prevent the valve core 13 from getting stuck. For example, as shown in FIG. 6 , three hollow holes 121 are provided. The three hollow holes 121 are spaced and evenly arranged along the circumferential direction of the cover plate 12 . The hollow holes 121 may be arranged in a waist-shaped shape.
在涡旋压缩机工作时,涡旋压缩机排出的高压流体经由镂空孔121进入排气通道,再经由阀芯13的通孔1311后从第一端口排出,为了防止阀芯13对从镂空孔121进入的流体产生截流作用,保证流体通量,如图4和图6所示,在其中一个实施例中,通孔1311的面积S1大于或等于盖板12上所有镂空孔121的总面积S2。例如,在本实施例中,盖板12设有三个镂空孔121,则三个镂空孔121的面积之和即为S2,通孔1311的面积S1大于等于S2。为了进一步提升流体通量,可选地,通孔1311的面积S1大于盖板12上所有镂空孔121的总面积S2。When the scroll compressor is working, the high-pressure fluid discharged from the scroll compressor enters the exhaust passage through the hollow hole 121, and then passes through the through hole 1311 of the valve core 13 and is discharged from the first port. In order to prevent the valve core 13 from passing through the hollow hole, The fluid entering 121 produces a intercepting effect to ensure fluid flux. As shown in Figures 4 and 6, in one embodiment, the area S1 of the through hole 1311 is greater than or equal to the total area S2 of all the hollow holes 121 on the cover plate 12 . For example, in this embodiment, the cover 12 is provided with three hollow holes 121, then the sum of the areas of the three hollow holes 121 is S2, and the area S1 of the through hole 1311 is greater than or equal to S2. In order to further improve the fluid flux, optionally, the area S1 of the through hole 1311 is larger than the total area S2 of all the hollow holes 121 on the cover plate 12 .
盖板12与阀座11的装配方式有多种,在其中一个实施例中,盖板12置于第一端口内,盖板12与第一端口过盈配合或者铆接配合,装配结构简单,并且可保证装配可靠性。例如,如图1所示,在本实施例中,第一端口的端面内周缘设有凹槽,凹槽具有与第一端口的端面相对的台阶面,盖板12容置于凹槽内,盖板12的一侧与台阶面相抵接,盖板12的外周面与凹槽的内周面过盈配合或者铆接配合。There are many ways to assemble the cover plate 12 and the valve seat 11. In one embodiment, the cover plate 12 is placed in the first port, and the cover plate 12 is an interference fit or riveted fit with the first port. The assembly structure is simple, and Assembly reliability can be guaranteed. For example, as shown in Figure 1, in this embodiment, a groove is provided on the inner periphery of the end surface of the first port. The groove has a stepped surface opposite to the end surface of the first port, and the cover plate 12 is accommodated in the groove. One side of the cover plate 12 is in contact with the step surface, and the outer peripheral surface of the cover plate 12 is in interference fit or riveted fit with the inner peripheral surface of the groove.
在其中一个实施例中,排气止回阀组件还包括与第二端口对接的排气管14。示例性地,排气管14的一端与第二端口对接,另一端可与空调系统的管路连接,使得涡旋压缩机排出的高压流体能够经由排气管14进入空调系统中。为了便于排气管14安装,可选地,阀座11对应第二端口的周缘设有朝背离第一端口一侧延伸的接管端,接管端套设于排气管14的外围。In one embodiment, the exhaust check valve assembly further includes an exhaust pipe 14 coupled to the second port. For example, one end of the exhaust pipe 14 is connected to the second port, and the other end can be connected to the pipeline of the air conditioning system, so that the high-pressure fluid discharged from the scroll compressor can enter the air conditioning system through the exhaust pipe 14 . In order to facilitate the installation of the exhaust pipe 14 , optionally, the valve seat 11 is provided with a pipe end extending toward the side away from the first port on the periphery of the valve seat 11 corresponding to the second port, and the pipe end is sleeved on the periphery of the exhaust pipe 14 .
如图7所示,本申请还提出一种涡旋压缩机,该涡旋压缩机包括上壳体20、分隔板30和排气止回阀组件。上壳体20设有排气口;分隔板30设于上壳体20内,分隔板30将上壳体20的内腔分隔为第一腔体31和第二腔体32,分隔板30设有将第一腔体31与第二腔体32连通的连通口33,第二腔体32与排气口连通;排气止回阀组件安装于排气口。该排气止回阀组件的具体结构参照上述实施例,由于本涡旋压缩机采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。As shown in FIG. 7 , this application also proposes a scroll compressor, which includes an upper housing 20 , a partition plate 30 and an exhaust check valve assembly. The upper housing 20 is provided with an exhaust port; a partition plate 30 is provided in the upper housing 20, and the partition plate 30 divides the inner cavity of the upper housing 20 into a first cavity 31 and a second cavity 32. The plate 30 is provided with a communication port 33 that communicates the first cavity 31 with the second cavity 32. The second cavity 32 is connected with the exhaust port; the exhaust check valve assembly is installed at the exhaust port. The specific structure of the exhaust check valve assembly refers to the above-mentioned embodiments. Since this scroll compressor adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments. This will not be repeated one by one.
示例性地,涡旋压缩机包括壳体,壳体内部固定有主机架和驱动电机,驱动电机与曲轴驱动连接,曲轴的上端连接有动涡盘,主机架固定有与动涡盘相对的静涡盘,静涡盘与动涡盘配合形成多个压缩室。涡旋压缩机工作时,通过驱动电机带动曲轴旋转,进而可带动动涡盘相对静涡盘转动,以实现冷媒的吸入、压缩和排出。其中,壳体的顶部设有上壳体20,上壳体20内对应静涡盘的上方设有分隔板30,分隔板30将上壳体20的内腔分隔为第一腔体31和第二腔体32,分隔板30设有将第一腔体31与第二腔体32连通的连通口33,第二腔体32与排气口连通;排气止回阀组件通过阀座11安装于排气口处,其中盖板12位于阀芯13靠近第二腔体32的一侧。涡旋压缩机应用于空调系统时,涡旋压缩机中的冷媒被压缩后经由第一腔室和连通口33排入第二腔室内,再经由排气止回阀组件排出进入空调系统,形成循环。通过排气止回阀组件可有效防止高压流体倒灌入涡旋压缩机内部,可避免短时间再次启动时压缩机难以启动的问题。并且排气止回阀组件的阀芯13滑动顺畅,不会出现卡死现象,可有效提升压缩机的可靠性。For example, a scroll compressor includes a casing, a main frame and a drive motor are fixed inside the casing, the drive motor is drivingly connected to a crankshaft, an movable scroll is connected to the upper end of the crankshaft, and a stationary scroll opposite to the movable scroll is fixed to the main frame. The scroll, fixed scroll and movable scroll cooperate to form multiple compression chambers. When the scroll compressor is working, the drive motor drives the crankshaft to rotate, which in turn drives the movable scroll to rotate relative to the fixed scroll to achieve the suction, compression and discharge of refrigerant. Among them, an upper shell 20 is provided on the top of the shell, and a partition plate 30 is provided above the fixed scroll in the upper shell 20. The partition plate 30 divides the inner cavity of the upper shell 20 into a first cavity 31. and the second cavity 32. The partition plate 30 is provided with a communication port 33 that communicates the first cavity 31 with the second cavity 32. The second cavity 32 is connected with the exhaust port; the exhaust check valve assembly passes through the valve The seat 11 is installed at the exhaust port, and the cover plate 12 is located on the side of the valve core 13 close to the second cavity 32 . When a scroll compressor is used in an air conditioning system, the refrigerant in the scroll compressor is compressed and discharged into the second chamber through the first chamber and the communication port 33, and then discharged into the air conditioning system through the exhaust check valve assembly, forming a cycle. The exhaust check valve assembly can effectively prevent high-pressure fluid from pouring back into the scroll compressor, which can avoid the problem of difficulty in starting the compressor when it is restarted in a short time. Moreover, the valve core 13 of the exhaust check valve assembly slides smoothly without getting stuck, which can effectively improve the reliability of the compressor.
本申请还提出一种空调系统,该空调系统包括涡旋压缩机,该涡旋压缩机的具体结构参照上述实施例,由于本空调系统采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。This application also proposes an air-conditioning system, which includes a scroll compressor. The specific structure of the scroll compressor refers to the above-mentioned embodiments. Since this air-conditioning system adopts all the technical solutions of all the above-mentioned embodiments, it has at least the above-mentioned features. All beneficial effects brought by the technical solutions of the embodiments will not be repeated here.
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only preferred embodiments of the present application, and do not limit the patent scope of the present application. Under the inventive concept of the present application, equivalent structural transformations made by using the contents of the description and drawings of the present application, or direct/indirect application Other related technical fields are included in the patent protection scope of this application.

Claims (11)

  1. 一种排气止回阀组件,其中,包括:An exhaust check valve assembly, which includes:
    阀座,设有第一端口、第二端口,以及将所述第一端口与所述第二端口连通的阀腔;A valve seat provided with a first port, a second port, and a valve cavity connecting the first port and the second port;
    盖板,设于所述第一端口,所述盖板设有贯穿两侧的镂空孔;以及A cover plate is provided at the first port, and the cover plate is provided with hollow holes penetrating both sides; and
    阀芯,可滑动地设于所述阀腔内,以将所述镂空孔与所述第二端口之间的排气通道导通或者隔断;所述阀芯包括阀板和第一柱面体,所述阀板与所述盖板相对设置,所述阀板设有贯穿两侧的通孔,所述第一柱面体自所述阀板的外周缘沿轴向延伸设置,所述第一柱面体的外周面与所述阀座的内周面滑动配合。A valve core is slidably disposed in the valve cavity to connect or block the exhaust passage between the hollow hole and the second port; the valve core includes a valve plate and a first cylindrical body, The valve plate is arranged opposite to the cover plate. The valve plate is provided with through holes penetrating both sides. The first cylindrical body extends axially from the outer peripheral edge of the valve plate. The first column The outer peripheral surface of the surface body is in sliding fit with the inner peripheral surface of the valve seat.
  2. 如权利要求1所述的排气止回阀组件,其中,所述第一柱面体的外周面和/或所述阀座的内周面设有高硬度耐磨层。The exhaust check valve assembly according to claim 1, wherein the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat is provided with a high-hardness wear-resistant layer.
  3. 如权利要求2所述的排气止回阀组件,其中,所述第一柱面体的外周面和/或所述阀座的内周面通过热处理工艺形成所述高硬度耐磨层。The exhaust check valve assembly according to claim 2, wherein the high-hardness wear-resistant layer is formed on the outer peripheral surface of the first cylindrical body and/or the inner peripheral surface of the valve seat through a heat treatment process.
  4. 如权利要求1-3中任一项所述的排气止回阀组件,其中,所述阀板呈环形设置,所述阀板的内周缘围合形成所述通孔,所述阀芯还包括设于所述阀板内周缘的第二柱面体,所述第二柱面体和所述第一柱面体均自所述阀板朝向所述盖板延伸设置,所述第一柱面体和所述第二柱面体均具有与所述阀板相对的环形端面,当所述阀芯处于将所述排气通道隔断的位置时,所述环形端面与所述盖板相抵接,所述阀板在所述盖板上的投影覆盖所述镂空孔。The exhaust check valve assembly according to any one of claims 1 to 3, wherein the valve plate is arranged in an annular shape, the inner periphery of the valve plate surrounds the through hole, and the valve core further It includes a second cylindrical body located on the inner periphery of the valve plate. Both the second cylindrical body and the first cylindrical body extend from the valve plate toward the cover plate. The first cylindrical body and the first cylindrical body The second cylindrical bodies each have an annular end surface opposite to the valve plate. When the valve core is in a position to block the exhaust passage, the annular end surface abuts the cover plate, and the valve plate The projection on the cover plate covers the hollow hole.
  5. 如权利要求4所述的排气止回阀组件,其中,所述环形端面的宽度D大于或等于1mm。The exhaust check valve assembly according to claim 4, wherein the width D of the annular end surface is greater than or equal to 1 mm.
  6. 如权利要求1-5中任一项所述的排气止回阀组件,其中,所述镂空孔设置有多个,多个所述镂空孔沿所述盖板的周向间隔且均匀排布。The exhaust check valve assembly according to any one of claims 1 to 5, wherein there are a plurality of hollow holes, and the plurality of hollow holes are spaced and evenly arranged along the circumferential direction of the cover plate. .
  7. 如权利要求1-6中任一项所述的排气止回阀组件,其中,所述通孔的面积S1大于或等于所述盖板上所有所述镂空孔的总面积S2。The exhaust check valve assembly according to any one of claims 1 to 6, wherein the area S1 of the through hole is greater than or equal to the total area S2 of all the hollow holes on the cover plate.
  8. 如权利要求1-7中任一项所述的排气止回阀组件,其中,所述盖板置于所述第一端口内,所述盖板与所述第一端口过盈配合或者铆接配合。The exhaust check valve assembly according to any one of claims 1 to 7, wherein the cover plate is placed in the first port, and the cover plate is interference fit or riveted with the first port. Cooperate.
  9. 如权利要求1-8中任一项所述的排气止回阀组件,其中,还包括与所述第二端口对接的排气管。The exhaust check valve assembly according to any one of claims 1 to 8, further comprising an exhaust pipe docked with the second port.
  10. 一种涡旋压缩机,其中,包括:A scroll compressor, including:
    上壳体,设有排气口;The upper shell is equipped with an exhaust port;
    分隔板,设于所述上壳体内,所述分隔板将所述上壳体的内腔分隔为第一腔体和第二腔体,所述分隔板设有将所述第一腔体与所述第二腔体连通的连通口,所述第二腔体与所述排气口连通;以及A partition plate is provided in the upper casing. The partition plate divides the inner cavity of the upper casing into a first cavity and a second cavity. The partition plate is provided with the first cavity. a communication port through which the cavity communicates with the second cavity, and the second cavity communicates with the exhaust port; and
    如权利要求1-9中任一项所述排气止回阀组件,安装于所述排气口。The exhaust check valve assembly according to any one of claims 1 to 9 is installed on the exhaust port.
  11. 一种空调系统,其中,包括如权利要求10所述的涡旋压缩机。An air conditioning system, comprising the scroll compressor according to claim 10.
PCT/CN2023/106597 2022-08-15 2023-07-10 Exhaust check valve assembly, scroll compressor, and air conditioning system WO2024037253A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN217873259U (en) * 2022-08-15 2022-11-22 广东美的环境科技有限公司 Exhaust check valve assembly, scroll compressor and air conditioning system

Citations (7)

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Publication number Priority date Publication date Assignee Title
JPH0861532A (en) * 1994-08-12 1996-03-08 Fuji Koki:Kk Check valve
US5683236A (en) * 1996-03-21 1997-11-04 Alliance Compressors Anti-reverse rotation valve for scroll compressor
CN101415947A (en) * 2006-04-06 2009-04-22 Lg电子株式会社 Counterflow prevention apparatus for compressor
CN106949064A (en) * 2015-12-24 2017-07-14 株式会社丰田自动织机 The check-valves of compressor
CN107035695A (en) * 2015-12-24 2017-08-11 株式会社丰田自动织机 The check-valves of compressor
CN206572029U (en) * 2017-03-13 2017-10-20 广州市佳福斯阀门制造有限公司 Flange form damping check valve
CN217873259U (en) * 2022-08-15 2022-11-22 广东美的环境科技有限公司 Exhaust check valve assembly, scroll compressor and air conditioning system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0861532A (en) * 1994-08-12 1996-03-08 Fuji Koki:Kk Check valve
US5683236A (en) * 1996-03-21 1997-11-04 Alliance Compressors Anti-reverse rotation valve for scroll compressor
CN101415947A (en) * 2006-04-06 2009-04-22 Lg电子株式会社 Counterflow prevention apparatus for compressor
CN106949064A (en) * 2015-12-24 2017-07-14 株式会社丰田自动织机 The check-valves of compressor
CN107035695A (en) * 2015-12-24 2017-08-11 株式会社丰田自动织机 The check-valves of compressor
CN206572029U (en) * 2017-03-13 2017-10-20 广州市佳福斯阀门制造有限公司 Flange form damping check valve
CN217873259U (en) * 2022-08-15 2022-11-22 广东美的环境科技有限公司 Exhaust check valve assembly, scroll compressor and air conditioning system

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