WO2024037234A1 - 储能系统 - Google Patents

储能系统 Download PDF

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Publication number
WO2024037234A1
WO2024037234A1 PCT/CN2023/105572 CN2023105572W WO2024037234A1 WO 2024037234 A1 WO2024037234 A1 WO 2024037234A1 CN 2023105572 W CN2023105572 W CN 2023105572W WO 2024037234 A1 WO2024037234 A1 WO 2024037234A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery
energy storage
storage system
cabinet
power distribution
Prior art date
Application number
PCT/CN2023/105572
Other languages
English (en)
French (fr)
Inventor
眭加海
尹雪芹
曹虎
尹小强
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202222168701.9U external-priority patent/CN218997413U/zh
Priority claimed from CN202222175392.8U external-priority patent/CN218827567U/zh
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2024037234A1 publication Critical patent/WO2024037234A1/zh

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/251Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for stationary devices, e.g. power plant buffering or backup power supplies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/20Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/30Cabinet-type casings; Parts thereof or accessories therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/46Boxes; Parts thereof or accessories therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/50Pedestal- or pad-mounted casings; Parts thereof or accessories therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

Definitions

  • the present application relates to the field of batteries, and in particular to an energy storage system.
  • energy storage is increasingly used in the power industry.
  • new energy projects such as wind energy and photovoltaics are limited by the natural environment and cause large fluctuations in the power grid when connected to the grid.
  • Large-scale energy storage systems can effectively solve the problem of the power grid being unable to absorb large fluctuations.
  • energy storage systems are usually large in size, which poses challenges both in terms of site occupation during the installation phase and long-distance transportation by vehicles, so there is room for improvement.
  • the present application aims to solve, at least to a certain extent, one of the technical problems in the related art.
  • this application proposes an energy storage system.
  • the energy storage system includes: battery components; and a load-bearing frame.
  • the outer contour of the load-bearing frame is configured as a container shape and defines a receiving space for accommodating and fixing the battery assembly, and a support frame is formed on the load-bearing frame.
  • the outer contour of the load-bearing frame is configured as a container shape, and the load-bearing frame defines a storage space, and the battery components are received and fixed in the storage space.
  • a mounting portion is also formed on the load-bearing frame; at least one of the power distribution device and the bus device is mounted on the mounting portion and is at least partially located within the outer contour.
  • the load-bearing frame can not only be used as the installation frame of the energy storage system to accommodate fixed battery components, converging devices, and power distribution devices. It is structured in the shape of a container, but can also be directly used as a container unit to participate in transportation, simplifying the hierarchy of structural components. Improved space utilization, thereby increasing energy density.
  • the battery components, power distribution devices, busbars and other structures still retain a large degree of design freedom, achieving a unified appearance while still meeting the personalized design of the product.
  • Figure 1 is a schematic structural diagram of the energy storage system of the present invention in one embodiment.
  • Figure 2 is the energy storage system shown in Figure 1 and shows the overall dimensions.
  • FIG. 3 is a schematic structural diagram of the load-bearing frame in the energy storage system shown in FIG. 1 .
  • FIG. 4 is a schematic structural diagram of the energy storage system of the present invention in another embodiment.
  • Figure 5 is an exploded schematic diagram of a partial structure of the energy storage system of the present invention in an embodiment.
  • Figure 6 is a schematic assembly diagram of the carrying frame, bus device, and power distribution device in the energy storage system shown in Figure 5 , in which the carrying frame is shown in a broken view.
  • Fig. 7 is a schematic structural diagram of the battery cabinet in the energy storage system shown in Fig. 1 or 4.
  • Figure 8 is an exploded view of the battery cabinet shown in Figure 7, and the door of the battery cabinet is in an open state.
  • FIG 9 is a partial structural diagram of the battery cabinet shown in Figure 7, with the cabinet door in an open state.
  • FIG. 10 is a schematic structural diagram of multiple battery units in the battery cabinet shown in FIG. 7 .
  • Figure 11 is a schematic structural diagram of a battery cabinet in an energy storage system in a preferred embodiment.
  • FIG. 12 is a schematic structural diagram of the shelf of the battery unit in FIG. 11 .
  • Figure 13A is a schematic dimensional view of a distribution box provided by this application.
  • Figure 13B is a schematic dimensional view of another distribution box provided by this application.
  • Figure 13C is a schematic diagram of the dimensions of another distribution box provided by this application.
  • Figure 14A is a schematic dimensional view of a combiner box provided by this application.
  • Figure 14B is a schematic dimensional view of another combiner box provided by this application.
  • Figure 14C is a schematic dimensional view of another combiner box provided by this application.
  • FIG 15 is a schematic structural diagram of an energy storage device provided by this application.
  • Figure 16A is a schematic dimensional view of a power distribution combiner box provided by this application.
  • Figure 16B is a schematic dimensional view of another distribution combiner box provided by this application.
  • Figure 16C is a schematic dimensional view of another distribution combiner box provided by this application.
  • the "power distribution device 400" in the priority document "202222175392.8” and the “distribution box 301" in the priority document “202222168701.9” are the same component, and are uniformly named "power distribution device 400";
  • the "convergence device 300" in the priority document "202222175392.8” and the “combiner box 302" in the priority document “202222168701.9” are the same component, and are uniformly named "convergence device 300";
  • bottom bracket 110 in the priority document "202222175392.8” and the “base 109" in the priority document “202222168701.9” are the same component, and are uniformly named “bottom bracket 110";
  • the energy storage system 1000 includes a carrying frame 100 , a battery assembly 201 , a bus device 300 and a power distribution device 400 .
  • the energy storage system 1000 can generally be an industrial or commercial energy storage system.
  • the battery component 201 included therein can be set according to requirements.
  • the outer contour of the load-bearing frame 100 is configured in the shape of a container, and the load-bearing frame 100 defines an accommodation space for accommodating and fixing the battery assembly 201 .
  • a mounting portion 1206 is formed on the carrying frame 100 for mounting at least one of the bus device 300 and the power distribution device 400 .
  • the power distribution device 400 is suitable for connecting to external loads to provide electrical energy to the external loads.
  • the bus device 300 is suitable for electrically connecting the battery assembly 201 and the power distribution device 400 .
  • the battery assembly 201 usually includes multiple battery units.
  • the battery assembly 201 may include multiple battery cabinets 200.
  • the multiple battery cabinets 200 are connected to the power distribution device 400 through the confluence device 300, and are uniformly distributed by the power distribution device 400. Power output.
  • the battery assembly 201 can also be in other forms, for example, it can include a battery cabinet 200 .
  • the appearance of the battery cabinet 200 in this embodiment can be the same as the overall shape composed of multiple battery cabinets 200 in the previous embodiments. Similar or identical, a battery cabinet 200 in this embodiment may include multiple battery modules.
  • the multiple battery modules may be collectively connected to the power distribution device 400 through the confluence device 300 .
  • the power distribution device 400 Uniform distribution of power output.
  • At least one of the power distribution device 400 and the bus device 300 is installed on the mounting part 1206.
  • the power distribution device 400 and/or the bus device 300 are installed on the mounting part 1206. At least part of it is located within the outer contour of the load-bearing frame 100 to ensure that the energy storage system 1000 has a regular shape as much as possible.
  • the "outer contour" of the load-bearing frame 100 can be understood as the three-dimensional shape surrounded by its outermost edge. Due to factors such as the installation of the battery assembly 210 and the need to control the weight of the load-bearing frame 100 itself, the load-bearing frame 100 is usually not set up as a closed rectangular box (such as a standard container), but is set into a basic regular shape based on the shape of the container. For a rectangular frame structure, in this case, the outermost vertex of the frame structure can be used as the control point of its outer contour. The cuboid shape formed by connecting multiple control points can be understood as the "outer contour" of the load-bearing frame 100 . At the same time, the outer contour of the load-bearing frame 100 should refer to the general manufacturing and use requirements of the container, allowing errors and tolerances within a reasonable range.
  • the outer contour of the load-bearing frame 100 is configured as a container shape, and the load-bearing frame 100 defines an accommodation space, and the battery assembly 201 is received and fixed in the accommodation space.
  • a mounting portion 1206 is also formed on the bearing frame 100; at least one of the power distribution device 400 and the bus device 300 is mounted on the mounting portion 1206 and is at least partially located outside the bearing frame 100. within the outline. In this way, the load-bearing frame 100 can not only be used as the installation frame of the energy storage system 1000 to accommodate the fixed battery assembly 201, the converging device 300, and the power distribution device 400.
  • the components achieve hierarchical simplification and improve space utilization, thereby increasing energy density.
  • the flow device 300, the power distribution device 400 and other structures still retain a large degree of design freedom, and can still meet the personalized design of the product while achieving a unified appearance.
  • the battery can still be adjusted
  • the structure of the component 201 itself, the internal structure of the load-bearing frame 100, the arrangement of the structural parts of the load-bearing frame 100, etc. adjust the capacity, weight, structural strength, etc. of the energy storage system 1000 to achieve product differentiation.
  • the outer contour of the load-bearing frame 100 is configured in the shape of a container, where the container can be a non-standard container with a certain application scale, or it can also be a standard container.
  • the container may be a container with internationally accepted standards to facilitate the transportation and circulation of the energy storage system.
  • the following uses the internationally accepted 20-foot standard container and the 40-foot standard container as examples. It can be understood that as long as the purpose of facilitating transportation and circulation can be achieved, the load-bearing frame can also be set up with reference to national standards, regional standards, and company standards, as long as it has a certain degree of versatility and interchangeability.
  • the container is a 20-foot standard container. Because the dimensions of a 20-foot standard bench box are: length 6058mm, height 2591mm (high box height 2896mm), depth 2438mm. Therefore, as shown in Figure 2, the outer contour of the load-bearing frame 100 can be set with reference to a 20-foot standard container.
  • the battery component 201 is rectangular and has a width dimension W, a depth dimension D and a height dimension H, and satisfies: 5000mm ⁇ W ⁇ 5958mm, 2200mm ⁇ D ⁇ 2438mm, 2191mm ⁇ H ⁇ 2746mm.
  • the container may also be a 40-foot standard container.
  • a 40-foot standard container has fixed dimensions: length 12192mm, height 2591mm (high box height 2896mm), and depth 2438mm.
  • the outer contour of the load-bearing frame 100 can be set with reference to a 40-foot standard container.
  • the battery component 201 is in a rectangular shape and has a width dimension W, a depth dimension D and a height dimension H, and satisfies: 11138mmmm ⁇ W ⁇ 12096mm, 2200mm ⁇ D ⁇ 2438mm, 2191mm ⁇ H ⁇ 2746mm.
  • the outer dimensions of the battery assembly 201 are smaller than the outer dimensions of the load-bearing frame 100 , leaving space for structural design of the load-bearing frame 100 , while ensuring that after the battery assembly 201 is installed on the load-bearing frame 100 , the load-bearing frame 100 can support the battery assembly 201 Play a protective role.
  • the load-bearing frame 100 may include a bottom bracket 110 and two end frames 120 .
  • the bottom bracket 110 is used to carry the battery assembly 201 and define two opposite sides of the battery pack 201 .
  • the bottom bracket 110 has a length direction, a width direction, and a height direction that are orthogonal to each other.
  • the bottom bracket 110 is supported on the bottom of the battery assembly 201 to limit the battery assembly 201 in the height direction.
  • the bottom of the battery assembly 201 can be connected and fixed with the bottom bracket 110 through a connecting piece. In this way, the bottom bracket 110 can define the battery assembly 201 in the horizontal direction.
  • the height direction can be understood as the vertical direction.
  • the height direction of the energy storage system 1000 after it is placed or installed is the vertical direction. Therefore, for the convenience of understanding, the direction that is the same as the vertical direction of the energy storage system 1000 under normal use is defined as its height direction.
  • its length direction and width direction are defined in the horizontal direction.
  • the width direction can be understood as The depth direction and length direction of the energy storage system 1000 can be understood to be consistent with the length direction of the energy storage system 1000 .
  • the two end frames 120 are disposed oppositely on both sides of the bottom bracket 110 in the length direction, and are used to define the other two opposite sides of the battery assembly 201 .
  • the bottom bracket 110 Since the bottom bracket 110 needs to meet load-bearing requirements and also needs to control its occupation of the overall space, in some embodiments, the bottom bracket 110 has a height dimension B1 and satisfies: 150mm ⁇ B1 ⁇ 400mm.
  • the end frame 120 may specifically include two longitudinal beams 1201 and a transverse beam 1202.
  • Two longitudinal beams 1201 extend along the height direction and are spaced apart along the width direction on both sides of the bottom bracket 110 .
  • One end of the longitudinal beam 1201 is connected to the bottom bracket 110 .
  • the cross beam 1202 is connected between the other ends of the two longitudinal beams 1201.
  • the two longitudinal beams 1201 form two upright columns.
  • the lower ends of the upright columns can be substantially flush with the lower end surface of the bottom bracket 110 and fixedly connected to the sides of the bottom bracket 110.
  • the cross beams 1202 are connected on both sides. between the upper ends of the upright columns, thereby forming an end frame 120.
  • Two end frames 120 are sandwiched on opposite sides of the battery assembly 201 .
  • the longitudinal beam 1201 has a dimension A1 along the length direction and satisfies: 50 mm ⁇ A1 ⁇ 80 mm, and the size of the cross beam 1202 along the length direction does not exceed the dimension A1 of the longitudinal beam 1201 . In this way, the end frame 120 has appropriate restraint strength without occupying too much space.
  • the two longitudinal beams 1201, the cross beam 1202 and the bottom bracket 110 form an installation space, and the installation portion 1206 is provided on the inner wall of at least one of the longitudinal beams 1201.
  • the two longitudinal beams 1201, the cross beam 1202 and the bottom bracket 110 are surrounded by a frame with the installation space in the middle.
  • At least one of the power distribution device 400 and the bus merging device 300 The one is installed on the installation part 1206 and is at least partially located in the installation space.
  • 13A, 13B, and 13C are schematic dimensional views of a distribution box provided by this application.
  • the width dimension of the power distribution device is W1
  • the thickness dimension is D1
  • the height dimension is H1, where, 1750mm ⁇ W1 ⁇ 1850mm, 100mm ⁇ D1 ⁇ 300mm, 550mm ⁇ H1 ⁇ 650mm.
  • 14A, 14B, and 14C are schematic dimensional views of a combiner box provided by this application.
  • the width dimension of the confluence device is W2
  • the thickness dimension is D2
  • the height dimension is H2, where 1750mm ⁇ W2 ⁇ 1850mm, 100mm ⁇ D2 ⁇ 300mm, 925mm ⁇ H2 ⁇ 1125mm.
  • the dimensions of the distribution box and combiner box provided in the above examples are for illustrative purposes only. In the actual application process, optionally, the sizes of the distribution box and combiner box can be set according to the needs. The specific size values are not limited in this application.
  • FIG 15 is a schematic structural diagram of an energy storage device provided by this application.
  • the energy storage device includes a power distribution combiner box 701
  • the power distribution combiner box 701 includes a power distribution module and a bus merging module.
  • the wiring between the power distribution module and the bus module is located inside the box, which can prevent the wiring between the power distribution module and the bus module from being eroded by the external environment. , reducing the maintenance cost of the line and extending the service life of the line.
  • the size of the distribution combiner box can be set according to requirements.
  • the thickness D3 of the distribution combiner box 701 may be less than or equal to the thickness A1 of the first corner post. Similar to the embodiment shown in Figure 3, the thickness D3 of the distribution combiner box 701 is used to indicate the size of the distribution combiner box 701 along the length of the base, and the thickness A1 of the first corner post is used to indicate the length of the first corner post along the base. Directional dimensions.
  • Figures 16A, 11B and 11C are schematic dimensional views of a power distribution combiner box provided by this application.
  • the width dimension of the distribution combiner box is W3
  • the thickness dimension is D3
  • the height dimension is H3, where 1750mm ⁇ W1 ⁇ 1850mm, 100mm ⁇ D1 ⁇ 300mm ,1475mm ⁇ H1 ⁇ 1775mm.
  • the dimensions of the power distribution combiner box 701 provided in the above example are for illustrative purposes only.
  • the size of the distribution combiner box 701 can be set according to requirements, and the specific size value is not limited in this application.
  • both the power distribution device 400 and the bus device 300 may be installed through the mounting part 1206, and the power distribution device 400 and the bus device 300 may all be located in the installation space.
  • the power distribution device 400 and the bus device 300 are both located in the installation space, and the power distribution device 400 and the bus device 300 do not protrude from the outer end surface of the longitudinal beam 1201 .
  • the energy storage system 1000 can be kept within the container shape defined by the load-bearing frame 100 to facilitate transportation, and the load-bearing frame 100 can be used to protect various devices.
  • the power distribution device 400 and the converging device 300 can be pre-installed in the end frame 120 .
  • the protective box 700 is installed. to the outside of the power distribution device 400 and the bus device 300 . After the installation of the protective box 700 is completed, its outer end surface can be higher than the outer end surface of the longitudinal beam 1201, so transportation is not affected at this time.
  • the bottom bracket 110 may include two side plates 1101 and a plurality of reinforcing plates 1102, which together form a substantially rectangular parallelepiped-shaped base.
  • the two side plates 1101 can be arranged in parallel and extend along the length direction.
  • the plurality of reinforcing plates 1102 are spaced apart from each other, and the two ends of the reinforcing plates 1102 are respectively connected to the inner walls of the two side plates 1101.
  • the two side plates 1101 and the plurality of reinforcing plates 1102 together form a substantially rectangular parallelepiped shape. base.
  • the reinforcing plates 1102 are provided with wire holes 1103, and the cables 600 of the battery assembly 201 can be led out to the converging device 300 through the gaps between the reinforcing plates 1102 and the wire holes 1103.
  • the bottoms of the side plates 1101 and the reinforcing plate 1102 can be provided with hems to facilitate supporting the battery assembly 201 carried thereon.
  • the load-bearing frame 100 further includes a top beam 130 , which is connected between the two end frames 120 and connected with the bottom bracket.
  • the frames 110 are arranged oppositely to define the upper side of the battery module 201 .
  • the upper part of the battery module 201 may be fixedly connected to the roof beam 130 through a connector.
  • the longitudinal beam 1201 and the cross beam 1202, and the longitudinal beam 1201 and the bottom bracket 110 can be connected through corner pieces 1204 provided at the apex of the container shape, and the two ends of the top beam 130 can be connected respectively.
  • Fasteners 1205 are used to connect between the two cross beams 1202 of the two end frames 120 .
  • the corner piece 1204 may be a standard corner piece certified by a classification society.
  • the battery assembly 201 may include multiple battery cabinets 200 .
  • the plurality of battery cabinets 200 are arranged in multiple rows along the length direction and/or are arranged in multiple columns along the width direction and fill the accommodation space formed by the load-bearing frame 100 .
  • the plurality of battery cabinets 200 can be the same unit, and can be arranged as a whole in one row and multiple columns, one row and multiple rows, or multiple columns and multiple rows according to the external dimensions. Multiple battery cabinets 200 can equally share the accommodation space.
  • the battery assembly 201 may also include only one battery cabinet 200, as long as the battery cabinet 200 can fill the accommodation space.
  • the battery cabinet 200 is in the shape of a rectangular parallelepiped and has a width dimension W1, a depth dimension D1 and a height dimension H1, and satisfies: 1000mm ⁇ W1 ⁇ 1192mm, the depth of a single battery cabinet is 1100mm ⁇ D1 ⁇ 1219mm, and the height dimension is 1850mm. ⁇ H1 ⁇ 2746mm.
  • the width direction of the plurality of battery cabinets 200 is arranged along the length direction of the battery assembly 201 .
  • the battery cabinet 200 may include a cabinet 210, a plurality of battery units 230, a temperature adjustment device 240 and a battery management device 250.
  • the cabinet 210 is provided with a receiving cavity inside.
  • the plurality of battery units 230 are disposed in the accommodation cavity.
  • the temperature adjustment device 240 is located in the accommodation cavity And used to exchange heat with the outside of the cabinet 210 to adjust the temperature of the plurality of battery units 230 .
  • the battery management device 250 may also be disposed in the accommodation cavity and electrically connected to a plurality of battery units 230 for charge and discharge management of the battery units 230 .
  • the battery assembly 201 includes a plurality of battery cabinets 200 arranged in multiple rows along the length direction and in multiple columns along the width direction.
  • Lifting lugs 260 are provided at the corners of the top of the battery cabinet 200 .
  • the lifting lugs 260 can facilitate the lifting of the battery cabinet 200 .
  • the energy storage system 1000 may also include a plurality of tie rods 500 .
  • the tie rods 500 connect the lifting lugs 260 on the diagonals of adjacent battery cabinets 200.
  • the battery cabinets 200 can be fixed to each other in the width direction, and in the length direction, the two end frames 120 constraints fixed. It can be understood that the connection of the tie rods 500 can be adjusted accordingly according to the number and arrangement of the battery cabinets 200, which are all within the concept of the present application.
  • an opening may be provided on one side of the cabinet 210 .
  • the battery cabinet 200 further includes a cabinet door 220, which is movably connected to the cabinet body 210 to open or close the opening. By providing the cabinet door 220, the installation, inspection and maintenance of the battery cabinet 200 can be facilitated.
  • the temperature adjustment device 240 can be installed on the cabinet door 220 .
  • the temperature adjustment device 240 can be an air conditioner, that is, the battery cabinet 200 uses air cooling to dissipate heat.
  • the temperature adjustment device 240 can also be a water cooling device, and the heat exchange part of the water cooling device can also be provided at the location.
  • the battery unit 230 in the battery cabinet 200 is a single battery layer.
  • the battery cabinet 200 includes at least two single cell layers 230.
  • the at least two single cell layers 230 are provided in the cabinet 210 and arranged along the height direction.
  • Each of the single battery layers 230 includes a shelf and includes at least one of the single cells 2302 in each of the length direction and the height direction.
  • An air channel is formed between two adjacent single cell layers 230 for circulating cooling air flow.
  • the temperature adjustment device 240 is an air cooling device and includes an external circulation air inlet 2401, an external circulation air outlet 2402, an internal circulation air inlet 2403 and an internal circulation air outlet 2404.
  • the external circulation air inlet 2401 and the external circulation air outlet 2402 are both adapted to communicate with the external atmosphere, and the internal circulation air inlet 2403 and the internal circulation air outlet 2404 are both connected with the accommodation cavity.
  • An air guide duct is provided at the top of the accommodation cavity. One end of the air guide duct is connected to the internal circulation air outlet 2404 for guiding the air flow blown out by the internal circulation air outlet 2404 to flow through the battery unit. 230.
  • the battery cabinet 200 further includes an air guide member 270 disposed on the top of the accommodation cavity, and the air guide member 270 cooperates with the cabinet body to form the air guide channel.
  • the air guide channel is used to guide the air flow blown out of the internal circulation air outlet 2404 to the side of the battery unit 230 away from the cabinet door 220 .
  • the cold air blown into the cabinet 210 by the temperature adjustment device 240 is guided to the rear side of the plurality of battery units 230 through the air guide 270 at the top, thereby entering each unit battery sequentially from top to bottom.
  • the air channels between the layers 230 cool the single cells 2302.
  • the air guide channel is also used to guide the air flow blown out of the internal circulation air outlet 2404 to at least one side of the battery unit 230 adjacent to the cabinet door 220 .
  • the air guide 270 not only guides the cooling airflow to the rear side of the battery unit 230 , but also guides the cooling airflow to the left and right sides of the single unit 230 at the same time.
  • An explosion-proof valve 280 is provided on the cabinet door. When the explosion-proof valve 280 is opened, it can connect the inside of the cabinet 210 with the outside atmosphere.
  • the battery cabinet 200 can basically be implemented in the aforementioned manner, with the only difference being the battery unit (i.e., single cell layer) 230 in the cabinet 210 and the temperature adjustment device.
  • the implementation of 240 is different and does not have the aforementioned air guide 270 . Therefore, this embodiment will not repeat the same parts, but will only describe the single cell layer 230 and the temperature adjustment device 240 .
  • the battery cabinet 200 includes a plurality of stacked battery units 230.
  • the battery units 230 include a shelf 2301 and a plurality of single cells 2302.
  • a plurality of battery storage areas are formed inside the shelf 2301.
  • the plurality of single batteries 2302 are respectively stored in the battery storage area.
  • a liquid cooling channel is formed in the shelf 2301, and the liquid cooling channel is used to circulate a cooling medium to cool the single cell 2302.
  • the temperature adjustment device 240 can be a heat exchange component of a liquid cooling device.
  • the shelf 2301 is provided with a water inlet and outlet pipe 2304.
  • the liquid cooling channel inside the shelf 2301 communicates with the heat exchanger through the water inlet and outlet pipe 2304.
  • the components are connected to cool the single cell 2302 through a liquid cooling scheme.
  • the shelf 2301 may include a tray 2311 and a plurality of partitions 2312.
  • One end of the tray 2311 is open, that is, the tray 2311 constitutes a housing with an opening on one side.
  • the plurality of partitions 2312 are disposed in the tray 2311 and divide the interior of the tray 2311 into the plurality of battery receiving areas.
  • the liquid cooling channel is formed inside the tray 2311 and at least part of the partition 2312.
  • the water inlet and outlet pipes 2304 can be provided on the tray 2311, and a liquid cooling channel is provided inside part of the partitions 2312 or all partitions 2312.
  • the partitions 2312 are in contact with the single cells 2302 in the battery storage area. Constraint positioning and liquid cooling can be achieved simultaneously.
  • the poles of the single cells 2302 can be disposed toward the open end of the tray 2311, and the poles of the plurality of single cells 2302 are electrically connected through connecting pieces 2303, thereby realizing each 2302 series or parallel connection between cells.
  • the tray 2311 of the upper battery unit 230 can be used to close the open end of the tray 2311 of the adjacent lower battery unit 230 .
  • the battery cabinet 200 also includes an upper cover (not shown in the figure) for closing the opening of the tray 2311 of the uppermost battery unit 230. Put it down.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features. In the description of this application, “plurality” means two or more, unless otherwise explicitly and specifically limited.
  • connection In this application, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements.
  • connection connection
  • fixing and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • references to the terms “one embodiment,” “some embodiments,” “an example,” “specific examples,” or “some examples” or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the present application. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.

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Abstract

一种储能系统(1000),包括电池组件(201)、承载框架(100)、配电装置(400)及汇流装置(300)。所述承载框架(100)的外轮廓构造为集装箱外形并限定有容置空间,用于收容固定所述电池组件(201),且所述承载框架(100)上形成有安装部(1206)。配电装置(400)适于连接外部负载以向外部负载提供电能。汇流装置(300)适于电连接所述电池组件(201)及所述配电装置(400)。所述配电装置(400)和所述汇流装置(300)中的至少一者安装于所述安装部(1206)且至少部分位于所述外轮廓内,使其便于运输,且具有较高的能量密度。

Description

储能系统
相关申请的交叉引用
本申请要求比亚迪股份有限公司于2022年08月17日提交的、名称为“储能系统”的、中国专利申请号“202222175392.8”以及名称为“一种储能装置以及储能系统”的、中国专利申请号“202222168701.9”的优先权。
技术领域
本申请涉及电池领域,尤其是涉及一种储能系统。
背景技术
随着电化学储能技术的发展,储能在电力行业的运用越来越多,例如在风能、光伏等新能源项目因受限于自然环境,在并网时对电网造成的波动较大,通过大规模的储能系统则能够有效解决电网因大幅波动而无法消纳问题。为满足容量需求,储能系统通常体积较大,无论是安装阶段的场地占用还是通过载具远距离运输都存在不小的挑战,故存在改进空间。
发明内容
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。
为此,本申请提出一种储能系统。
根据本申请的储能系统,包括:电池组件;承载框架,所述承载框架的外轮廓构造为集装箱外形并限定有容置空间,用于收容固定所述电池组件,且所述承载框架上形成有安装部;配电装置,适于连接外部负载以向外部负载提供电能;及汇流装置,适于电连接所述电池组件及所述配电装置;所述配电装置和所述汇流装置中的至少一者安装于所述安装部且至少部分位于所述外轮廓内。
储能系统中,所述承载框架的外轮廓构造为集装箱外形,并由承载框架限定出容置空间,电池组件收容固定在容置空间内。同时,所述承载框架上还形成有安装部;所述配电装置和所述汇流装置中的至少一者安装于所述安装部且至少部分位于所述外轮廓内。如此一来,承载框架不仅可作为储能系统的安装框架,收容固定电池组件、汇流装置、配电装置,其构造为集装箱外形,还可直接作为集装箱单元参与运输,使结构件实现层级简化,提高了空间利用率,从而能够提升能量密度。同时,电池组件、配电装置、汇流装置等结构仍保留了较大的设计自由度,在实现外形统一的同时仍能满足产品的个性化设计。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
附图说明
图1是本发明的储能系统在一实施例中的结构示意图。
图2是图1所示的储能系统,并示出了外形尺寸。
图3是图1所示的储能系统中承载框架的结构示意图。
图4是本发明的储能系统在另一实施例中的结构示意图。
图5是本发明的储能系统在一实施例中的部分结构的分解示意图。
图6是图5所示的储能系统中承载框架、汇流装置、配电装置的装配示意图,其中所述承载框架以破断视图示出。
图7为图1或图4所示的储能系统中电池柜的结构示意图。
图8为图7所示的电池柜的爆炸图,且所述电池柜的柜门处于开启状态。
图9为图7所示的电池柜的部分结构示意图,且柜门处于开启状态。
图10为图7所示的电池柜中的多个电池单元的结构示意图。
图11为储能系统中电池柜在一较优实施例中的结构示意图。
图12为图11中电池单元的层架的结构示意图。
图13A是本申请提供的一种配电箱的尺寸示意图。
图13B是本申请提供的另一种配电箱的尺寸示意图。
图13C是本申请提供的另一种配电箱的尺寸示意图。
图14A是本申请提供的一种汇流箱的尺寸示意图。
图14B是本申请提供的另一种汇流箱的尺寸示意图。
图14C是本申请提供的另一种汇流箱的尺寸示意图。
图15是本申请提供的一种储能装置的一种结构示意图。
图16A是本申请提供的一种配电汇流箱的尺寸示意图。
图16B是本申请提供的另一种配电汇流箱的尺寸示意图。
图16C是本申请提供的另一种配电汇流箱的尺寸示意图。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。
首先需要说明的是,本申请是在上述优先权文件的基础上提出的,因此,对上述优先权文件的术语进行了统一。
优先权文件“202222175392.8”中的“配电装置400”与优先权文件“202222168701.9”中的“配电箱301”为同一零部件,统一命名为“配电装置400”;
优先权文件“202222175392.8”中的“汇流装置300”与优先权文件“202222168701.9”中的“汇流箱302”为同一零部件,统一命名为“汇流装置300”;
优先权文件“202222175392.8”中的“底部托架110”与优先权文件“202222168701.9”中的“底座109”为同一零部件,统一命名为“底部托架110”;
优先权文件“202222175392.8”中的“横梁1202”与优先权文件“202222168701.9”中的“第一横梁108”为同一零部件,统一命名为“横梁1202”;
优先权文件“202222175392.8”中的“纵梁1201”与优先权文件“202222168701.9”中的“第一角柱106”、“第二角柱107”为同一零部件,统一命名为“纵梁1201”。
参图1至图6所示,储能系统1000包括承载框架100、电池组件201、汇流装置300及配电装置400。
该储能系统1000通常可为工、商业储能系统。其包括的电池组件201可根据需求设定。所述承载框架100的外轮廓构造为集装箱外形,且承载框架100限定有容置空间,用于收容固定所述电池组件201。此外,所述承载框架100上形成有安装部1206,用于安装所述汇流装置300及配电装置400中的至少一者。
所述配电装置400适于连接外部负载,以向外部负载提供电能。所述汇流装置300适于电连接所述电池组件201及所述配电装置400。电池组件201通常包含多个电池单元,例如,电池组件201可包括多个电池柜200,多个电池柜200通过所述汇流装置300连接至所述配电装置400,由配电装置400统一分配电力输出。在其他实施方式中,所述电池组件201也可为其他形式,例如可包括一个电池柜200,本实施方式中电池柜200的外形可与前述实施方式中的多个电池柜200构成的整体外形相近或相同,本实施方式中的一个电池柜200内部可包括多个电池模组,该多个电池模组可通过所述汇流装置300汇集连接至所述配电装置400,由配电装置400统一分配电力输出。
所述配电装置400和所述汇流装置300中的至少一者安装于所述安装部1206,相应的,安装于所述安装部1206的所述配电装置400和/或所述汇流装置300至少部分位于所述承载框架100的外轮廓内,尽量保证储能系统1000具有规则的外形。
为明确起见,所述承载框架100的“外轮廓”可以理解为其最外侧边缘围成的立体外形。因考虑电池组件210的安装、承载框架100本身需控制重量等因素,承载框架100通常不会设置成封闭的长方体形箱体(例如标准的集装箱),而仅根据集装箱的外形设置成基本规则的长方体型框架结构,在此情形下,可将框架结构最外侧的顶点作为其外轮廓的控制点,多个控制点连接形成的长方体外形即可理解为所述承载框架100的“外轮廓”。同时,所述承载框架100的外轮廓理应参照集装箱的一般制造、使用要求,允许合理范围内的误差、公差。
前述储能系统1000中,所述承载框架100的外轮廓构造为集装箱外形,并由承载框架100限定出容置空间,电池组件201收容固定在容置空间内。同时,所述承载框架100上还形成有安装部1206;所述配电装置400和所述汇流装置300中的至少一者安装于所述安装部1206且至少部分位于所述承载框架100的外轮廓内。如此一来,承载框架100不仅可作为储能系统1000的安装框架,收容固定电池组件201、汇流装置300、配电装置400,其构造为集装箱外形,还可直接作为集装箱单元参与运输,使结构件实现层级简化,提高了空间利用率,从而能够提升能量密度。同时,电池组件201、汇 流装置300、配电装置400等结构仍保留了较大的设计自由度,在实现外形统一的同时仍能满足产品的个性化设计,例如,在外形基本相同的情况下,仍能通过调整电池组件201本身的结构、承载框架100的内部构造、承载框架100的结构件的设置等调整储能系统1000的容量、重量、结构强度等,实现产品的差异化。
所述承载框架100的外轮廓构造为集装箱外形,其中,集装箱可为有一定应用规模的非标准集装箱,还可以是标准集装箱。例如,所述集装箱可为具有国际通用标准的集装箱,以便于储能系统的运输流通。以下分别以国际通用的20英尺标准集装箱和40英尺标准集装箱为例进行说明。可以理解的是,只要能够达到方便运输流通的目的,所述承载框架也可以参照国家标准、地区标准、公司标准进行设置,具有一定的通用性和互换性即可。
例如,在一些实施方式中,所述集装箱为20英尺标准集装箱。因20英尺标准台架箱外形尺寸为:长度为6058mm,高度为2591mm(高箱高度为2896mm),深度为2438mm。因此,如图2所示,所述承载框架100的外轮廓可参照20英尺标准集装箱设置,所述承载框架100的外轮廓具有宽度尺寸W0、深度尺寸D0及高度尺寸H0,W0=6058mm,D0=2438mm,H0=2896mm。相应的,所述电池组件201呈长方体型并具有宽度尺寸W、深度尺寸D及高度尺寸H,并满足:5000mm≤W≤5958mm,2200mm≤D≤2438mm,2191mm≤H≤2746mm。
在另一些实施方式中,所述集装箱还可以为40英尺标准集装箱。同理,40英尺标准集装箱具有固定的外形尺寸:长度为12192mm,高度为2591mm(高箱高度为2896mm),深度为2438mm。为简化变数,也参图2所示,所述承载框架100的外轮廓可参照40英尺标准集装箱设置,所述承载框架100的外轮廓具有宽度尺寸W0、深度尺寸D0及高度尺寸H0,W0=12192mm,D0=2438mm,H0=2896mm。相应的,所述电池组件201呈长方体型并具有宽度尺寸W、深度尺寸D及高度尺寸H,并满足:11138mmmm≤W≤12096mm,2200mm≤D≤2438mm,2191mm≤H≤2746mm。
电池组件201的外形尺寸小于所述承载框架100的外形尺寸,为承载框架100留出结构设计的空间,同时保证电池组件201在安装至所述承载框架100后,承载框架100可对电池组件201起到防护作用。
参图3、图5及图6所示,在一些实施方式中,所述承载框架100可包括底部托架110和两个端部框架120。
所述底部托架110用于承载所述电池组件201,并限定所述电池组201的两相对侧。所述底部托架110具有相互正交的长度方向、宽度方向及高度方向,底部托架110支撑于所述电池组件201的底部以在所述高度方向对电池组件201进行限位。在具体实施中,所述电池组件201的底部可通过连接件与所述底部托架110连接固定,如此一来,底部托架110可以在水平方向限定所述电池组件201。
所述长度方向、宽度方及高度方向中,高度方向可以理解为竖直方向。通常,储能系统1000在实际应用中,其放置或安装完成后的高度方向即为竖直方向。因此,为方便理解,将储能系统1000在常规使用状态下与竖直方向相同的方向定义为其高度方向,相应的,在水平方向上定义出其长度方向和宽度方向,宽度方向可理解为储能系统1000的深度方向,长度方向可理解为与所述储能系统1000的长度方向一致。
所述两个端部框架120相对设置于所述底部托架110长度方向的两侧,并用于限定所述电池组件201的另外两相对侧。
因底部托架110需要满足承重要求,同时需要控制其对整体空间的占用,在一些实施方式中,所述底部托架110具有高度尺寸B1并满足:150mm≤B1≤400mm。
在一些实施方式中,所述端部框架120可具体包括两纵梁1201及一横梁1202。两纵梁1201沿所述高度方向延伸,并沿所述宽度方向间隔设置于所述底部托架110的两侧,所述纵梁1201的一端与所述底部托架110连接。所述横梁1202连接于所述两纵梁1201的另一端之间。换言之,所述两纵梁1201形成两个立柱,立柱的下端可与所述底部托架110的下端面大致平齐且与所述底部托架110的侧面固定连接,所述横梁1202连接在两个立柱的上端之间,从而形成端部框架120。两个端部框架120夹设于所述电池组件201的相对两侧。
在具体实施中,所述纵梁1201具有沿所述长度方向的尺寸A1并满足:50mm≤A1≤80mm,所述横梁1202沿所述长度方向的尺寸不超出所述纵梁1201的尺寸A1。如此,使得所述端部框架120具有合适的约束强度,同时不过多占用空间。
所述两纵梁1201、所述横梁1202及所述底部托架110围设形成安装空间,且所述安装部1206设于至少一所述纵梁1201的内壁上。所述两纵梁1201、所述横梁1202及所述底部托架110围设于四周,形成一个中部具有所述安装空间的框架,所述配电装置400和所述汇流装置300中的至少一者安装于所述安装部1206并至少部分位于所述安装空间内。
图13A、图13B、图13C是本申请提供的一种配电箱的尺寸示意图。
请参阅图13A、图13B、图13C,示例性的,配电装置的宽度尺寸为W1,厚度尺寸为D1,高度尺寸为H1,其中,1750mm≤W1≤1850mm,100mm≤D1≤300mm,550mm≤H1≤650mm。
图14A、图14B、图14C是本申请提供的一种汇流箱的尺寸示意图。
请参阅图14A、图14B、图14C,示例性的,汇流装置的宽度尺寸为W2,厚度尺寸为D2,高度尺寸为H2,其中,1750mm ≤W2≤1850mm,100mm≤D2≤300mm,925mm≤H2≤1125mm。
本申请中,上述示例所提供的配电箱和汇流箱的尺寸为示例性说明。实际应用过程中,可选的,配电箱和汇流箱的尺寸可以根据需求设置,具体尺寸的数值本申请不做限定。
图15是本申请提供的一种储能装置的一种结构示意图。
请参阅图15,可选的,若两纵梁1201、横梁1202以及底部托架110构成的空间内设置有配电模块和汇流模块,本申请提供的配电模块和汇流模块可以混合设置在一个箱体中。即储能装置包括配电汇流箱701,配电汇流箱701中包括配电模块和汇流模块。
本申请中,若配电模块和汇流模块位于同一箱体中,配电模块和汇流模块之间的走线位于箱体内部,可以防止配电模块和汇流模块之间的走线被外部环境侵蚀,降低了线路的维护成本,延长了线路的使用寿命。
本申请中,配电汇流箱的尺寸可以根据需求设置。
本申请中,可选的,配电汇流箱701的厚度D3可以小于等于第一角柱的厚度A1。与图3所示实施例相类似的,配电汇流箱701的厚度D3用于指示配电汇流箱701沿底座长度方向的尺寸,第一角柱的厚度A1用于指示第一角柱沿底座的长度方向的尺寸。
图16A、11B和11C是本申请提供的一种配电汇流箱的尺寸示意图。
图16A、11B和11C,示例性的,如图16所示,配电汇流箱的宽度尺寸为W3,厚度尺寸为D3,高度尺寸为H3,其中,1750mm≤W1≤1850mm,100mm≤D1≤300mm,1475mm≤H1≤1775mm。
本申请中,上述示例所提供的配电汇流箱701的尺寸为示例性说明。实际应用过程中,可选的,配电汇流箱701的尺寸可以根据需求设置,具体尺寸的数值本申请不做限定。
在具体实施中,所述配电装置400和所述汇流装置300可以都通过所述安装部1206安装,所述配电装置400和所述汇流装置300可全部位于所述安装空间内。换言之,所述配电装置400和所述汇流装置300均位于所述安装空间内,且所述配电装置400和所述汇流装置300不凸出所述纵梁1201的外端面。如此,使得所述储能系统1000能够保持在承载框架100限定出的集装箱外形之内,便于运输,且能够利用承载框架100对各个装置起到防护作用。参图4所示,所述配电装置400和所述汇流装置300可预装于所述端部框架120内,待储能系统1000完成运输并安装至预定场地后,再将防护盒700安装至所述配电装置400和所述汇流装置300外部。防护盒700安装完成后,其外端面可以高于所述纵梁1201的外端面,因此时已不影响运输。
所述底部托架110可包括两个侧板1101及多个加强板1102,一起构成大致为长方体型的底座。所述两侧板1101可平行设置,并沿所述长度方向延伸。所述多个加强板1102相互间隔设置,且所述加强板1102的两端分别连接于所述两侧板1101的内壁,两个侧板1101及多个加强板1102一起构成大致为长方体型的底座。在具体实施中,所述加强板1102上设有过线孔1103,电池组件201的线缆600可通过加强板1102之间的间隔及所述过线孔1103引出至所述汇流装置300。所述侧板1101、所述加强板1102的底部都可设置折边,方便支撑承载于其上的电池组件201。
参图1至图3所示,在一些实施方式中,所述承载框架100还包括顶梁130,所述顶梁130连接于所述两个端部框架120之间,并与所述底部托架110相对设置,以限定所述电池模组201的上侧。例如,在具体实施中,所述电池模组201的上部可通过连接件与所述顶梁130固定连接。所述纵梁1201与横梁1202之间、所述纵梁1201与所述底部托架110之间均可通过设置在集装箱外形的顶点处角件1204连接,所述顶梁130的两端可分别通过紧固件1205连接于所述两端部框架120的两个横梁1202之间。所述角件1204可采用具有船级社认证的标准角件。
参图1、图2、图4、图5所示,在一些实施方式中,所述电池组件201可包括多个电池柜200。所述多个电池柜200沿所述长度方向呈多排排布和/或沿所述宽度方向呈多列排布并填充所述承载框架100构成的容置空间。所述多个电池柜200可为相同的单元,根据外形尺寸的设置,可整体排布为一排多列、一列多排或多列多排。多个所述电池柜200可均分所述容置空间。
可以理解的是,在一些实施方式中,所述电池组件201也可仅包括一个电池柜200,只要所述电池柜200能够填充所述容置空间即可。
在一些实施方式中,所述电池柜200呈长方体型并具有宽度尺寸W1、深度尺寸D1及高度尺寸H1,并满足:1000mm≤W1≤1192mm,单个电池柜深度1100mm≤D1≤1219mm,高度尺寸1850mm≤H1≤2746mm。多个所述电池柜200的宽度方向沿所述电池组件201的长度方向排布。
所述电池柜200可包括柜体210、多个电池单元230、温度调节装置240及电池管理装置250。
所述柜体210内部设有容纳腔。所述多个电池单元230设在所述容纳腔内。所述温度调节装置240设在所述容纳腔内 并用于与所述柜体210的外部换热,以调节所述多个电池单元230的温度。所述电池管理装置250也可设在所述容纳腔内,并与多个所述电池单元230电连接,用于所述电池单元230的充放电管理。
参图4所示,在一些实施方式中,所述电池组件201包括沿所述长度方向呈多排排布且沿所述宽度方向呈多列排布的多个电池柜200。所述电池柜200顶部的拐角处设有吊耳260。所述吊耳260可方便所述电池柜200的吊装。相应的,所述储能系统1000还可包括多个拉杆500。沿所述宽度方向,所述拉杆500连接相邻电池柜200对角线上的吊耳260,如此,可实现电池柜200在宽度方向上的彼此固定,而在长度方向则由两端部框架120约束固定。可以理解的是,所述拉杆500的连接可根据电池柜200的数量和排布形式相应调整,都在本申请的构思之内。
在具体实施中,所述柜体210的一侧可设有开口。所述电池柜200还包括柜门220,所述柜门220活动连接于所述柜体210上以开启或关闭所述开口。通过设置柜门220,可方便电池柜200的安装、检修维护等操作。
所述温度调节装置240可安装于所述柜门220上。在具体实施中,所述温度调节装置240可为一空调,即电池柜200采用风冷的形式散热,所述温度调节装置240也可以为水冷装置,水冷装置的换热部分也可以设置在所述柜门220上。以下以所述温度调节装置240为一风冷空调为例进行说明。
例如,如图7至图10所示,在一些实施方式中,所述电池柜200中的所述电池单元230为单体电池层,为便于理解,后续单体电池层与所述电池单元230采用同一标号。所述电池柜200包括至少两个单体电池层230,所述至少两个单体电池层230设于所述柜体210内且沿所述高度方向排布,每个所述单体电池层230包括层架,且在所述长度方向和所述高度方向中的每个方向上包括至少一个所述单体电池2302。相邻的两单体电池层230之间形成有风道,用于流通冷却气流。
所述温度调节装置240为风冷装置并包括外循环进风口2401、外循环出风口2402、内循环进风口2403和内循环出风口2404。所述外循环进风口2401和所述外循环出风口2402均适于与外部大气连通,所述内循环进风口2403和所述内循环出风口2404均与所述容纳腔连通。
所述容纳腔内的顶部设导风风道,所述导风风道的一端与所述内循环出风口2404连通,用于引导所述内循环出风口2404吹出的气流流经所述电池单元230。
例如,所述电池柜200还包括设置在所述容纳腔内的顶部的导风件270,所述导风件270与所述柜体配合形成所述导风通道。所述导风通道用于将所述内循环出风口2404吹出的气流引导至所述电池单元230远离柜门220的一侧。换言之,所述温度调节装置240吹入所述柜体210内的冷空气通过顶部的导风件270引导至所述多个电池单元230的后侧,从而由上而下依次进入各单体电池层230之间的风道,冷却单体电池2302。
在一些实施方式中,所述导风通道还用于将所述内循环出风口2404吹出的气流引导至所述电池单元230与所述柜门220相邻的至少一侧。简而言之,导风件270不仅将冷却气流引导至电池单元230的后侧,还同时将冷却气流引导至单体单元230的左右两侧。
所述柜门上设有防爆阀280,防爆阀280开启时可将所述柜体210的内部与外部大气连通。
参图11至图12所示,在另一实施例中,所述电池柜200基本可参前述方式实施,区别仅在于柜体210内的电池单元(即单体电池层)230、温度调节装置240的实施方式不同,且没有前述导风件270。因此,本实施例不再重复相同部分的内容,仅就单体电池层230、温度调节装置240进行阐述。
本实施例中,所述电池柜200包括多个堆叠设置的电池单元230,所述电池单元230包括层架2301和多个单体电池2302,所述层架2301内部形成多个电池收容区。所述多个单体电池2302分别收容于所述电池收容区。所述层架2301内形成有液冷通道,所述液冷通道用于流通冷却介质以冷却所述单体电池2302。相应的,所述温度调节装置240可为液冷装置的换热组件,所述层架2301上设有进出水管2304,层架2301内部的液冷通道通过所述进出水管2304与所述换热组件连通,以通过液冷方案冷却所述单体电池2302。
例如,在一些实施方式中,所述层架2301可包括托盘2311和多个隔板2312。所述托盘2311的一端开放,即托盘2311构成一侧具有开口的壳体。所述多个隔板2312设置于所述托盘2311内并将所述托盘2311的内部分隔为所述多个电池收容区。所述托盘2311和至少部分隔板2312内部形成有所述液冷通道。在具体实施中,所述进出水管2304可设置在所述托盘2311上,一部分隔板2312或者所有隔板2312的内部设置液冷通道,隔板2312与电池收容区内的单体电池2302接触,可同时实现约束定位和液冷散热。
所述单体单元230中,所述单体电池2302的极柱可朝向所述托盘2311的开放端设置,所述多个单体电池2302的极柱通过连接片2303电性连接,已实现各个单体之间2302的串联或并联。
所述多个堆叠设置的电池单元230中,位于上层的电池单元230的托盘2311可用于封闭相邻的下层电池单元230的托盘2311的开放端。所述电池柜200还包括上盖(图中未示出),用于封闭位于最上层的电池单元230的托盘2311的开 放端。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (31)

  1. 一种储能系统,包括电池组件,其中,所述储能系统还包括:
    承载框架,所述承载框架的外轮廓构造为集装箱外形并限定有容置空间,用于收容固定所述电池组件,且所述承载框架上形成有安装部;
    配电装置,适于连接外部负载以向外部负载提供电能;及
    汇流装置,适于电连接所述电池组件及所述配电装置;
    所述配电装置和所述汇流装置中的至少一者安装于所述安装部且至少部分位于所述外轮廓内。
  2. 如权利要求1所述的储能系统,其中,所述集装箱为20英尺标准集装箱。
  3. 如权利要求2所述的储能系统,其中,所述电池组件呈长方体型并具有宽度尺寸W、深度尺寸D及高度尺寸H,并满足:5000mm≤W≤5958mm,2200mm≤D≤2438mm,2191mm≤H≤2746mm。
  4. 如权利要求1-3中任一项所述的储能系统,其中,所述集装箱为40英尺标准集装箱。
  5. 如权利要求4所述的储能系统,其中,所述电池组件呈长方体型并具有宽度尺寸W、深度尺寸D及高度尺寸H,并满足:11138mmmm≤W≤12096mm,2200mm≤D≤2438mm,2191mm≤H≤2746mm。
  6. 如权利要求1-5中任一项所述的储能系统,其中,所述承载框架包括:
    底部托架,用于承载所述电池组件并限定所述电池组件的两相对侧;所述底部托架具有相互正交的长度方向、宽度方向及高度方向;及
    两个端部框架,所述两个端部框架相对设置于所述底部托架长度方向的两侧并用于限定所述电池组件的另外两相对侧。
  7. 如权利要求6所述的储能系统,其中,所述底部托架具有高度尺寸B1并满足:150mm≤B1≤400mm。
  8. 如权利要求6或7所述的储能系统,其中,所述端部框架包括:
    两纵梁,沿所述高度方向延伸并沿所述宽度方向间隔设置于所述底部托架两侧,所述纵梁的一端与所述底部托架连接;及
    横梁,连接于所述两纵梁的另一端之间。
  9. 如权利要求8所述的储能系统,其中,所述两纵梁、所述横梁以及所述底部托架构成的空间内设置有所述配电装置和汇流装置,所述储能系统还包括:
    配电汇流箱,所述配电汇流箱中包括所述配电模块和所述汇流模块。
  10. 如权利要求9所述的储能系统,其中,所述配电汇流箱的宽度尺寸为W3,厚度尺寸为D3,高度尺寸为H3,其中,1750mm≤W3≤1850mm,100mm≤D3≤300mm,1475mm≤H3≤1775mm。
  11. 如权利要求8所述的储能系统,其中,所述纵梁具有沿所述长度方向的尺寸A1并满足:50mm≤A1≤80mm。
  12. 如权利要求8-11中任一项所述的储能系统,其中,所述两纵梁、所述横梁及所述底部托架围设形成安装空间,且所述安装部设于至少一所述纵梁的内壁上;
    所述配电装置和所述汇流装置中的至少一者安装于所述安装部并位于所述安装空间内。
  13. 如权利要求12所述的储能系统,其中,所述配电装置和所述汇流装置均位于所述安装空间内,且所述配电装置和所述汇流装置不凸出所述纵梁的外端面。
  14. 如权利要求6-13中任一项所述的储能系统,其中,所述底部托架包括:
    两侧板,所述两侧板平行设置并沿所述长度方向延伸;及
    多个加强板,所述多个加强板相互间隔设置,且所述加强板的两端分别连接于所述两侧板的内壁;所述加强板上设有过线孔。
  15. 如权利要求6-14中任一项所述的储能系统,其中,所述承载框架还包括顶梁,所述顶梁连接于所述两个端部框架之间并与所述底部托架相对设置,以限定所述电池模组的上侧。
  16. 如权利要求1-14中任一项所述的储能系统,其中,所述电池组件包括多个电池柜,所述多个电池柜沿长度方向呈多排排布和/或沿宽度方向呈多列排布并填充所述容置空间。
  17. 如权利要求16所述的储能系统,其中,所述电池柜呈长方体型并具有宽度尺寸W1、深度尺寸D1及高度尺寸H1,并满足:1000mm≤W1≤1192mm,单个电池柜深度1100mm≤D1≤1219mm,高度尺寸1850mm≤H1≤2746mm;
    多个所述电池柜的宽度方向沿所述电池组件的长度方向排布。
  18. 如权利要求16或17所述的储能系统,其中,所述电池柜包括:
    柜体,内部设有容纳腔;
    多个电池单元,设在所述容纳腔内;
    温度调节装置,设在所述容纳腔内并用于与所述柜体外部换热,以调节所述多个电池单元的温度;
    电池管理装置,设在所述容纳腔内并与所述电池单元电连接。
  19. 如权利要求18所述的储能系统,其中,所述电池组件包括沿所述长度方向呈多排排布且沿所述宽度方向呈多列排布的多个电池柜;所述电池柜顶部的拐角处设有吊耳;
    所述储能系统还包括多个拉杆,沿所述宽度方向,所述拉杆连接相邻电池柜对角线上的吊耳。
  20. 如权利要求18或19所述的储能系统,其中,所述柜体的一侧设有开口;所述电池柜还包括柜门,所述柜门活动连接于所述柜体上以开启或关闭所述开口;
    所述温度调节装置安装于所述柜门上。
  21. 如权利要求18-20中任一项所述的储能系统,其中,所述温度调节装置为风冷装置并包括外循环进风口、外循环出风口、内循环进风口和内循环出风口,所述外循环进风口和所述外循环出风口均适于与外部大气连通,所述内循环进风口和所述内循环出风口均与所述容纳腔连通;
    所述容纳腔内的顶部设导风风道,所述导风风道的一端与所述内循环出风口连通,用于引导所述内循环出风口吹出的气流流经所述电池单元。
  22. 如权利要求21所述的储能系统,其中,所述电池柜还包括设置在所述容纳腔内的顶部的导风件,所述导风件与所述柜体配合形成所述导风通道;所述导风通道用于将所述内循环出风口吹出的气流引导至所述电池单元远离柜门的一侧。
  23. 如权利要求22所述的储能系统,其中,所述导风通道还用于将所述内循环出风口吹出的气流引导至所述电池单元及与所述柜门相邻的至少一侧。
  24. 如权利要求18-23中任一项所述的储能系统,其中,所述电池柜包括至少两个单体电池层,所述至少两个单体电池层设于所述柜体内且沿高度方向排布,每个所述单体电池层在所述长度方向和所述高度方向中的每个方向上包括至少一个所述单体电池。
  25. 如权利要求18-24中任一项所述的储能系统,其中,柜门上设有防爆阀。
  26. 如权利要求18-25中任一项所述的储能系统,其中,所述电池柜包括多个堆叠设置的电池单元,所述电池单元包括:
    层架,所述层架内部形成多个电池收容区;
    多个单体电池,所述多个单体电池分别收容于所述电池收容区;及
    液冷通道,形成于所述层架内并用于流通冷却介质以冷却所述单体电池。
  27. 如权利要求26所述的储能系统,其中,所述层架包括:
    托盘,所述托盘的一端开放;及
    多个隔板,设置于所述托盘内并将所述托盘内部分隔为所述多个电池收容区;
    所述托盘和至少部分隔板内部形成有所述液冷通道。
  28. 如权利要求27所述的储能系统,其中,所述单体单元中,所述单体电池的极柱朝向所述托盘的开放端,所述多个单体电池的极柱通过连接片电性连接。
  29. 如权利要求27或28所述的储能系统,其中,所述多个堆叠设置的电池单元中,位于上层的电池单元的托盘封闭相邻的下层电池单元的托盘的开放端;
    所述电池柜还包括上盖,用于封闭位于最上层的电池单元的托盘的开放端。
  30. 如权利要求1-29中任一项所述的储能系统,其中,所述配电装置的宽度尺寸为W1,厚度尺寸为D1,高度尺寸为H1,其中,1750mm≤W1≤1850mm,100mm≤D1≤300mm,550mm≤H1≤650mm。
  31. 如权利要求1-30中任一项所述的储能系统,其中,所述汇流装置的宽度尺寸为W2,厚度尺寸为D2,高度尺寸为H2,其中,1750mm≤W2≤1850mm,100mm≤D2≤300mm,925mm≤H2≤1125mm。
PCT/CN2023/105572 2022-08-17 2023-07-03 储能系统 WO2024037234A1 (zh)

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CN202222168701.9 2022-08-17
CN202222175392.8U CN218827567U (zh) 2022-08-17 2022-08-17 储能系统
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KR20180050085A (ko) * 2016-11-04 2018-05-14 주식회사 엘지화학 전력 저장 장치
WO2021058832A2 (en) * 2019-09-27 2021-04-01 Aggreko UK Limited Containerized electric power supply
CN216213779U (zh) * 2021-10-09 2022-04-05 瑞浦能源有限公司 集装箱式储能系统
CN216773460U (zh) * 2022-01-27 2022-06-17 江苏天合储能有限公司 一种储能集装箱系统
CN217134931U (zh) * 2022-02-23 2022-08-05 阿特斯储能科技有限公司 储能集装箱配电汇流柜及储能集装箱

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Publication number Priority date Publication date Assignee Title
KR20180050085A (ko) * 2016-11-04 2018-05-14 주식회사 엘지화학 전력 저장 장치
WO2021058832A2 (en) * 2019-09-27 2021-04-01 Aggreko UK Limited Containerized electric power supply
CN216213779U (zh) * 2021-10-09 2022-04-05 瑞浦能源有限公司 集装箱式储能系统
CN216773460U (zh) * 2022-01-27 2022-06-17 江苏天合储能有限公司 一种储能集装箱系统
CN217134931U (zh) * 2022-02-23 2022-08-05 阿特斯储能科技有限公司 储能集装箱配电汇流柜及储能集装箱

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