WO2024031261A1 - Battery testing method, apparatus, device, storage medium and program product - Google Patents

Battery testing method, apparatus, device, storage medium and program product Download PDF

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Publication number
WO2024031261A1
WO2024031261A1 PCT/CN2022/110933 CN2022110933W WO2024031261A1 WO 2024031261 A1 WO2024031261 A1 WO 2024031261A1 CN 2022110933 W CN2022110933 W CN 2022110933W WO 2024031261 A1 WO2024031261 A1 WO 2024031261A1
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battery
under test
value
self
test
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PCT/CN2022/110933
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French (fr)
Chinese (zh)
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左启琪
李伟
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宁德时代新能源科技股份有限公司
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Priority to PCT/CN2022/110933 priority Critical patent/WO2024031261A1/en
Publication of WO2024031261A1 publication Critical patent/WO2024031261A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]

Definitions

  • the present application relates to the field of battery technology, and in particular to a battery detection method, device, equipment, storage medium and program product.
  • Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection.
  • battery technology is an important factor related to their development.
  • the manufactured batteries must be tested before leaving the factory to screen out unqualified batteries.
  • the manufactured battery is usually left aside for a period of time, and then the battery's power or K value and other parameters are monitored to test whether the battery is normal.
  • the battery's power or K value and other parameters are monitored to test whether the battery is normal.
  • This application aims to solve at least one of the technical problems existing in the prior art.
  • one purpose of this application is to propose a battery detection method, device, equipment, storage medium and program product to solve the problem that it takes a long time to test whether the battery is qualified and the test cycle is long.
  • An embodiment of the first aspect of the present application provides a battery detection method, which includes: obtaining charging data of the battery under test in the formation process; wherein the charging data includes a voltage value and a corresponding power value; according to the charging data of the battery under test, Determine the test voltage range and measured value of the battery under test; judge whether the battery under test is normal based on the measured value and standard value.
  • this detection method can be used to test the performance of the battery with the help of the charging data of the formation process before the resting process and testing process of battery manufacturing, so as to screen out unqualified batteries in advance. In this way, no need Putting the battery aside for a period of time will help shorten the test time and test cycle of the battery, improve the test efficiency, and in turn help relieve the pressure on the battery manufacturer's storage space and cash flow.
  • each battery can be tested for performance using its charging data in the formation process, thereby achieving full battery performance.
  • the effect of inspection is that each battery can be tested for performance, which is helpful to avoid unqualified batteries from leaving the factory.
  • the measured value is the test power difference
  • the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval
  • the standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval.
  • the measured value is the total charging current of the battery under test
  • the standard value is the total charging current of the reference battery.
  • judging whether the battery under test is normal based on the measured value and the standard value includes: calculating the self-discharge current of the battery under test based on the measured value and the standard value; summing the self-discharge current of the battery under test and The comparison result is obtained by comparing the self-discharge current threshold, and based on the comparison result, it is judged whether the battery under test is normal.
  • the method before comparing the self-discharge current of the tested battery with the self-discharge current threshold to obtain a comparison result, and before determining whether the tested battery is normal based on the comparison result, the method further includes: obtaining the self-discharge currents of multiple tested batteries;
  • the self-discharge current threshold is determined based on the distribution of self-discharge currents of multiple tested batteries.
  • the self-discharge current threshold is determined based on the distribution of the self-discharge current of the battery under test.
  • the value of the self-discharge current used to evaluate battery performance is a range, not a single value, which is beneficial to improving the accuracy and rationality of battery screening. .
  • the method further includes: based on the self-discharge current of the reference battery, evaluating the self-discharge The current threshold is corrected.
  • the self-discharge current threshold is designed not only by considering the distribution of the self-discharge current of the battery under test, but also by considering the self-discharge current of the reference battery, in order to improve the accuracy of the self-discharge current threshold.
  • the battery under test before determining whether the battery under test is normal based on the measured value and the standard value, it also includes: obtaining the charging data of the reference battery in the formation process; calculating the standard value based on the test voltage interval and the charging data of the reference battery. .
  • the standard value is calculated based on the actual charging data of the reference battery in the formation process. In this way, the standard value is not prone to errors and the design is reasonable.
  • determining the test voltage range of the battery under test according to the charging data of the battery under test includes: fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; wherein the formation curve includes the formation curve of the battery under test. The voltage value of the battery under test and the corresponding power value; determine the test voltage range based on the slope of each point on the formation curve of the battery under test. A formation curve is established based on the charging data of the battery under test, and the test voltage range is determined based on the changes in the slope of each point on the formation curve. This fully takes into account the changing characteristics of the formation curve, which is beneficial to improving test accuracy.
  • a second embodiment of the present application provides a battery detection device.
  • the battery detection device includes: a data acquisition module, a determination module and a judgment module.
  • the data acquisition module is used to obtain the charging data of the battery under test in the formation process;
  • the charging data includes the voltage value and the corresponding power value;
  • the determination module is used to determine the test voltage of the battery under test based on the charging data of the battery under test. interval and measured value;
  • the judgment module is used to judge whether the battery under test is normal based on the measured value and the standard value.
  • the measured value is the test power difference
  • the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval
  • the standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval.
  • the measured value is the total charging current of the battery under test
  • the standard value is the total charging current of the reference battery
  • the judgment module is further configured to calculate the self-discharge current of the battery under test based on the measured value and the standard value; compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result. The result determines whether the battery under test is normal.
  • the data acquisition module is further configured to obtain the comparison results of the self-discharge current of the battery under test and the self-discharge current threshold, and determine whether the battery under test is normal based on the comparison result.
  • Self-discharge current the determining module is further configured to determine the self-discharge current threshold according to the distribution of self-discharge currents of the plurality of tested batteries.
  • the battery detection device also includes a correction module.
  • the correction module is used to compare the self-discharge current of the tested battery with the self-discharge current threshold to obtain a comparison result, and then determine whether the tested battery is normal based on the comparison result.
  • the self-discharge current threshold is corrected based on the self-discharge current of the reference battery.
  • the data acquisition module is further configured to obtain the charging data of the reference battery in the formation process before determining whether the battery under test is normal based on the measured value and the standard value; the determination module is further configured to obtain charging data based on the test voltage interval. And the charging data of the reference battery to calculate the standard value.
  • the determination module is further configured to perform fitting according to the charging data of the battery under test and generate a formation curve of the battery under test; wherein the formation curve includes the voltage value and the corresponding power value of the battery under test; according to the Measure the slope of each point on the battery's formation curve to determine the test voltage range.
  • the embodiment of the third aspect of the present application provides an electronic device, including a memory and a processor.
  • the memory stores a computer program; the processor executes the computer program stored in the memory, so that the electronic device executes the battery detection method described in the first aspect. .
  • the embodiment of the fourth aspect of the present application provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when executed by the processor, the computer program is used to implement the detection of the battery as described in the first aspect. method.
  • the embodiment of the fifth aspect of the present application provides a computer program product, wherein the computer program product is a computer program.
  • the computer program When the computer program is executed by a processor, it is used to implement the battery detection method described in the first aspect.
  • Figure 1 is a schematic flow chart of a battery detection method according to some embodiments of the present application.
  • Figure 2 is a schematic diagram of battery formation according to an embodiment of the present application.
  • Figure 3 is a schematic circuit diagram of the battery during charging according to some embodiments of the present application.
  • Figure 4a is a schematic diagram of the charging principle of a normal battery
  • Figure 4b is a schematic diagram of the charging principle of an abnormal battery with internal short circuit
  • Figure 5 is a schematic diagram of the voltage-electricity relationship curve of a normal battery and an abnormal battery
  • Figure 6 is a schematic flowchart of a modified example of the method shown in Figure 1;
  • Figure 7 is a scatter diagram of the self-discharge current of the battery under test in the battery detection method according to some embodiments of the present application.
  • Figure 8 shows the normal distribution diagram of the self-discharge current of the reference battery.
  • Figure 9 is a schematic diagram of the formation curve of the tested battery according to some embodiments of the present application.
  • Figure 10 is a schematic diagram of the voltage charging time relationship curve of a normal battery and an abnormal battery
  • Figure 11 is a schematic flow chart of a battery detection method according to other embodiments of the present application.
  • Figure 12 is a schematic flowchart of a modified example of the method shown in Figure 11;
  • Figure 13 is a schematic diagram of a first relationship curve of a battery according to some embodiments of the present application.
  • Figure 14 is a schematic flowchart of a battery detection method according to some embodiments of the present application.
  • Figure 15 is a schematic structural diagram of a battery detection device according to some embodiments of the present application.
  • Figure 16 is a schematic structural diagram of an electronic device according to some embodiments of the present application.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • multiple refers to more than two (including two).
  • multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
  • Power batteries are widely used in fields such as mobile devices and electric vehicles. Power batteries need to be tested before leaving the factory to screen out batteries that fail in self-discharge, thereby ensuring that all batteries leaving the factory have excellent performance.
  • the cell of the battery includes a positive electrode piece 210, a negative electrode piece 220, a separator 230 and an electrolyte 240.
  • impurities are mixed into the interior of the cell, and some of the impurities can conduct electricity.
  • the positive electrode piece 210 and the negative electrode piece 220 will cause a short circuit inside the battery cell. In this way, even if the battery is not connected to a load, the short circuit will consume the battery's power, causing the battery's power to decrease. In other words, if a power battery in an open circuit state is left at a certain temperature for a period of time, its power will decrease. This phenomenon is called the self-discharge phenomenon of the battery. Based on this, although there are many methods used to characterize the self-discharge performance of batteries in related technologies, the general idea is to leave the manufactured battery aside for a period of time and monitor the parameter changes during the battery placement process.
  • the researchers of this application thought that there are also differences in the parameters of normal batteries and abnormal batteries during the charging process. By detecting the parameters of the battery charging process, the performance of the battery can also be tested to detect whether the battery is qualified.
  • the researchers of this application finally designed a battery detection method and detection device. This method relies on the charging data of the battery during the formation process to determine whether the battery is normal. Since the formation process is Each battery must go through a processing process, so this can make full use of the data during formation, saving storage time, which in turn helps shorten the test time.
  • the battery detection method and device disclosed in the embodiments of the present application can be applied to the battery manufacturing process, and specifically can be applied to the later processes of battery manufacturing.
  • the battery here is not limited to lithium-ion batteries, but can also refer to other types of batteries such as lead-acid batteries and nickel-cadmium batteries.
  • the battery can be used as a power source for the electrical device to provide power to the electrical device.
  • the electrical devices can be but are not limited to mobile phones, tablets, laptops, electric toys, power tools, battery cars, electric vehicles, ships, spacecraft, etc.
  • Electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
  • Spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • the execution subject of the battery detection method provided by the embodiment of the present application may be a battery detection device, or may be an electronic device capable of controlling the battery detection device, such as a server or terminal equipment.
  • the following embodiments take a battery detection device as an example for schematic description.
  • the embodiment of the present application provides a battery detection method.
  • the method is used to test whether the battery is normal. According to the detection results of the method, batteries with unqualified performance can be screened out.
  • the battery detection method obtains the charging data of the battery under test during the formation process, and determines whether the battery under test is normal based on the charging data of the battery under test.
  • the battery under test refers to the battery that is newly manufactured and to be tested.
  • the model and type of the battery under test are not limited.
  • the battery detection method in this embodiment uses the charging data of the battery under test during the formation process, the detection method can be implemented after the formation process of the battery manufacturing process.
  • FIG 1 is a schematic flowchart of a battery detection method according to some embodiments of the present application.
  • the method includes the following steps S101 to S103.
  • Step S101 Obtain the charging data of the battery under test in the formation process; the charging data includes voltage values and corresponding power values.
  • Step S102 Determine the test voltage range and measured value of the battery under test based on the charging data of the battery under test.
  • Step S103 Determine whether the battery under test is normal based on the measured value and the standard value.
  • the formation process is also called activation. It is the process of charging a newly produced and packaged battery for the first time to activate the active materials inside the battery.
  • the battery can be used normally only after the active materials inside the battery are activated. Therefore, the formation process is an indispensable link in the production and manufacturing process of each battery.
  • FIG. 2 is a schematic diagram of the formation of a battery 200 according to some embodiments of the present application.
  • the specific implementation method of the formation process may be: using the power supply 110 to charge the battery 200 so that the power of the battery 200 reaches a preset power.
  • the battery 200 is equivalent to a capacitor. Both ends of the capacitor are connected to the positive and negative poles of the power supply 110 respectively.
  • a charging circuit 120 is connected between the power supply 110 and the capacitor. The charging circuit 120 can regulate and control the power supply. 110 supplies the voltage to the capacitor. When the circuit between the capacitor and the power supply 110 is turned on, current flows through the circuit between the capacitor and the power supply 110, causing the capacitor's power to continuously increase.
  • FIG. 3 is a schematic circuit diagram of the battery 200 during charging according to some embodiments of the present application. It should be noted that during the formation process, the power supply 110 can specifically provide a constant current to charge the battery 200 with a constant current.
  • a detection circuit 130 may also be connected between the power supply 110 and the battery 200 .
  • step S101 can obtain charging data by obtaining the data detected by the detection circuit 130 .
  • the charging data may include the voltage value U (unit: V) of the battery 200 and the power value Q (unit: mA ⁇ h) of the battery 200.
  • the detection circuit 130 at this time may include a voltmeter. 131 and the power detector 132.
  • the voltmeter 131 is connected in parallel with the capacitor to detect the voltage value of the capacitor.
  • the power detector 132 uses the Coulomb detection method to detect the power value of the battery 200, in which the resistor R1 is the internal resistance of the power detector 132.
  • the voltmeter 131 can also be replaced by other voltage sensors.
  • the detection circuit 130 can Multiple sets of charging data detected. In this way, multiple sets of charging data of the battery 200 under test can be obtained in step S101, and each set of charging data can be (U, Q).
  • the obtained charging data of the battery under test may include (2V, 6734.3mA ⁇ h), (3.2V, 20038.4mA ⁇ h), (4V, 35205.1mA ⁇ h). h) etc.
  • step S102 is to select the first endpoint voltage value U C1 and the second endpoint voltage value U C2 from the charging data of the battery under test as the endpoints of the test voltage interval, where, U C1 ⁇ UC2 , Then the test voltage interval is ( UC1 , U C2 ).
  • the test voltage range of a battery under test may be (1.8V, 3V), (2V, 3.2V) or (2.5V, 4V).
  • the measured value can also be determined based on the voltage value U of the battery 200 and the electric quantity value Q of the battery 200 .
  • the standard value in step S103 can be understood as the value corresponding to the measured value of the reference battery.
  • the reference battery refers to a battery that has passed the test and is determined to be a normal battery, and the model and type are consistent with the battery under test.
  • the reference battery is formed
  • the charging parameters of the process (such as charging current or charging voltage) are still the same as the charging parameters of the battery under test in the formation process.
  • the purpose of step S103 is to compare the measured value of the battery under test with the measured value of the reference battery to determine whether the battery under test is normal.
  • the process flow of the battery 200 is the sealing process, the formation process, the resting process, the testing process, and the capacity dividing process. That is, the battery 200 is first put aside and then the discharge parameters of the battery 200 are detected to test the performance of the battery 200.
  • This embodiment uses the charging data of the battery 200 during the formation process to determine the performance of the battery 200 . Therefore, the detection method provided by this embodiment can be executed after the formation process and before the resting process. Designed in this way, the detection method can be used to test the performance of the battery 200 using the charging data of the formation process before the resting process and the testing process, so as to screen out unqualified batteries 200 in advance. In this way, there is no need to leave the battery 200 aside for a period of time. It is conducive to shortening the test time and test cycle of the battery 200 and improving the test efficiency, which is conducive to easing the pressure on the storage space and cash flow of the battery 200 manufacturer.
  • each battery 200 can be tested for performance using its charging data in the formation process, and thus can The effect of full battery inspection is achieved, that is, each battery 200 can be tested for performance, which is helpful to avoid unqualified batteries 200 from leaving the factory.
  • the measured value can be the test power difference ⁇ Q C ; where the test power difference ⁇ Q C is the charge of the battery under test from the first endpoint voltage value U C1 of the test voltage interval to the second endpoint voltage. The difference between the electric quantity value Q at the value U C2 .
  • Figure 4a is a schematic diagram of the charging principle of a normal battery
  • Figure 4b is a schematic diagram of the charging principle of an abnormal battery with an internal short circuit.
  • the battery 200 is normal, when the battery 200 is charging, the lithium ions Li + in the positive electrode of the battery move to the negative electrode of the battery through the separator 230.
  • the electrons e - in the positive electrode of the battery migrate to the negative electrode of the battery along the charging circuit 120. In this way, the electrons e - at the positive electrode of the battery decrease and the electrons e - at the negative electrode increase.
  • a potential difference is formed between the positive electrode and the negative electrode of the battery. As the electrons e - move, the voltage of the battery 200 increases.
  • the positive electrode and the negative electrode of the battery 200 will be slightly conductive and form a conductive loop 140.
  • the conductive loop 140 is connected in parallel with the charging circuit 120.
  • the electrons e - from the positive electrode of the battery migrate to the negative electrode of the battery along the charging circuit 120
  • part of the electrons e - from the negative electrode of the battery migrate to the positive electrode of the battery along the conduction loop 140 .
  • Some of the lithium ions Li + embedded in the negative electrode of the battery are deintercalated and move to the battery through the separator 230 positive electrode.
  • Figure 5 is a schematic diagram of the voltage-electricity relationship curve of a normal battery and an abnormal battery.
  • the charging data of the battery 200 is fitted to obtain a voltage-electricity relationship curve.
  • the voltage-electricity relationship curve is used to represent the relationship between the electric quantity value of the battery 200 and the voltage change. It should be noted that the voltage-electricity relationship curve of a normal battery can be shown as the solid line in Figure 5, and the voltage-electricity relationship curve of an abnormal battery can be shown as the dotted line in Figure 5.
  • the voltage value of the battery under test is designed to be quantitative, and the measured value and the standard value are designed to be related to the power value. By comparing the measured value and the standard value, it can be judged whether the battery under test is normal.
  • the measured value may specifically be the electric quantity value corresponding to when the battery under test is charged to the target voltage value in the test voltage range.
  • the standard value is the corresponding power value when the reference battery is charged to the target voltage value. If the measured value is different from the standard value, the battery under test can be considered abnormal. If the measured value is the same as the standard value, the battery under test can be considered normal.
  • the target voltage value may be the first endpoint voltage value, the second endpoint voltage value, or any voltage value between the first endpoint voltage value and the second endpoint voltage value.
  • the charging data of the battery under test includes (2V, 6734.3mA ⁇ h), (3.2V, 20038.4mA ⁇ h), (4V, 35205.1mA ⁇ h), and the test voltage range is (2V, 3.2V)
  • the target If the voltage value can be the first endpoint voltage value, then the measured value can be determined to be 6734.3mA ⁇ h. If the target voltage value can be the second endpoint voltage value, then the measured value can be determined to be 20038.4mA ⁇ h.
  • the standard value can be designed based on the charging data in the formation process of the benchmark battery that has been tested and determined. Moreover, the average value of the electric quantity values corresponding to multiple reference batteries charged to the target voltage value can be taken as the standard value. In this way, the standard value is designed with reference to the charging data of multiple reference batteries to improve the accuracy of the test.
  • the measured value may be the test power difference ⁇ Q C
  • the test power difference ⁇ Q C is when the battery under test is charged from the first endpoint voltage value U C1 of the test voltage interval to the second endpoint voltage value U C2
  • the difference in electric quantity value Q at that time that is to say, the test electric quantity difference ⁇ Q C is equal to the electric quantity value Q C2 corresponding to the battery under test being charged to U C2 minus the electric quantity value Q C1 corresponding to charging to U C1 .
  • the standard value is the standard power difference ⁇ Q B
  • the standard power difference ⁇ Q B is the standard deviation value of the power value Q when the reference battery is charged from UC1 to UC2 .
  • the battery detection method in this embodiment is by comparing the power difference ⁇ Q C and the standard power difference ⁇ Q B when the tested battery is charged from the first endpoint voltage value U C1 to the second endpoint voltage value U C2 . to determine whether the battery under test is normal.
  • the charging data of the battery under test includes (2V, 6734.3mA ⁇ h), (3.2V, 20038.4mA ⁇ h), (4V, 35205.1mA ⁇ h)
  • the test voltage range is determined to be (2V, 3.2V )
  • the standard power difference ⁇ Q B can be designed based on experience and actual working conditions. For example, when the test voltage range is (2V, 3.2V), the standard power difference ⁇ Q B can be designed as 13304.1mA ⁇ h, 13600mA ⁇ h, 14000mA ⁇ h, etc., this embodiment does not limit this.
  • the detection method in this example uses the charging data of the battery under test in the formation process to calculate the test power difference of the battery under test. Based on the test power difference and the standard power difference, it can be identified whether the battery under test is different from the reference battery, and then it can be screened Unqualified batteries under test are produced.
  • the difference in power between the normal battery charged from U C1 to U C2 and the difference in power between the abnormal battery charged from U C1 to U C2 are relatively large.
  • the measured value is designed to be the test power difference, which is different from the direct design. The measured value is compared with the corresponding power value when the battery under test is charged to the target voltage value, which helps avoid misjudgments and improves the accuracy of battery testing.
  • the measured value may be the total charging current I of the battery under test .
  • the total charging current refers to the total current on the circuit between the battery and the power supply 110 during the charging process.
  • the conductive loop 140 is connected in parallel with the charging circuit 120, and the positive electrode plate 210 and the negative electrode plate are 220 and the electrolyte 240 have internal resistance, so the conduction loop 140 can be regarded as having a resistor R2 connected in series, and the electrons e at the positive electrode of the battery migrate from the positive electrode of the battery along the charging circuit 120 to the negative electrode of the battery to form a chemical current I chemistry , the part of the negative electrode of the battery. The electrons e - migrate to the positive electrode of the battery along the conductive loop 140, and a self-discharge current I is formed on the conductive loop 140.
  • the self-discharge current I self-discharge can be understood as the current input by the power supply 110 to compensate for the power consumed by the battery's self-discharge.
  • the total charging current I of a normal battery is always different from the total charging current I of an abnormal battery. Based on this difference, in this embodiment, by designing the measured value to be the total charging current I of the battery under test, and comparing the measured value with the standard value, it can also be determined whether the battery under test is normal. It should be understood that in this example, the standard value may be the total charging current I of the reference battery.
  • ⁇ TC refers to the charging time required for the battery under test to charge from the first endpoint voltage value U C1 to the second endpoint voltage value U C2 .
  • the measured value I After determining the measured value I, compare the measured value I with the standard value I. If the measured value I is consistent with the standard value I, the battery under test is judged to be normal. If the measured value I is inconsistent with the standard value I, the battery under test is judged to be abnormal.
  • the detection method in this embodiment is to use the charging data of the battery under test in the formation process to calculate the total charging current of the battery under test, and then based on the total charging current of the battery under test and the total charging current of the reference battery, the battery under test can be identified Whether it is different from the reference battery, and then the unqualified tested batteries can be screened out. Compared with using the power difference to detect whether the battery is qualified, the total charging current of the battery under test can better reflect the short circuit condition inside the battery under test, and the detection effect is better.
  • FIG. 6 is a schematic flowchart of a modified example of the method shown in FIG. 1 .
  • step S103 may include the following implementation steps:
  • S1032 Compare the self-discharge current of the battery under test and the self-discharge current threshold to obtain a comparison result, and determine whether the battery under test is normal based on the comparison result.
  • the total charging current I of a normal battery is always different from the total charging current I of an abnormal battery.
  • the chemical current I formed by converting electrical energy into chemical energy when charging the normal battery is equal to the chemical current I formed by converting electrical energy into chemical energy when charging the abnormal battery. Therefore, the difference between the total charging current Itotal of the normal battery and the total charging current Itoto of the abnormal battery is the self-discharge current Iself-discharge .
  • this embodiment can also determine whether the battery under test is normal by calculating the self-discharge current IC self-discharge of the battery under test and comparing the self-discharge current IC self-discharge of the battery under test with the self-discharge current threshold.
  • the standard value is the total charging current I of the reference battery.
  • the self-discharge current of the reference battery can be regarded as 0 mA.
  • the total charging current I of the reference battery is equal to the chemical current of the reference battery. Since the model and type of the reference battery and the battery under test are the same, the chemical current of the battery under test is equal to the chemical current of the reference battery.
  • the self-discharge current threshold in step S1032 can be understood as the self-discharge current I B self-discharge of the reference battery.
  • the comparison result is that the self-discharge current of the battery under test I C self-discharge is equal to the self-discharge current threshold I B self-discharge , the battery under test can be judged to be normal.
  • the comparison result is that the self-discharge current of the battery under test I C self-discharge is not equal to If the self-discharge current threshold I B self-discharges , it can be judged that the battery under test is abnormal.
  • the reference battery can be regarded as having a self-discharge current of 0 mA, and the self-discharge current threshold can be designed to be 0 mA.
  • the self-discharge current I C self-discharge of the battery under test is calculated to be equal to 0 mA, then the battery under test can be judged to be normal. If the self-discharge current I C self-discharge of the battery under test is calculated not to be 0 mA, then it can be determined that the battery under test is normal. Determine whether the battery under test is abnormal.
  • the self-discharge current threshold can also be determined in other ways.
  • the battery detection method of this embodiment may further include:
  • Step S104 Obtain the self-discharge currents of multiple batteries under test.
  • Step S105 Determine a self-discharge current threshold based on the distribution of self-discharge currents of multiple batteries under test.
  • step S104 can obtain the self-discharge current IC self- discharge of multiple batteries under test. It should be pointed out that due to the inevitable presence of some impurities in the battery manufacturing process, general normal batteries have slight self-discharge.
  • the self-discharge current I of the battery under test is not measured directly using a detection instrument, it is measured based on the difference between the total charging current I of the battery under test and the standard value I. Calculated, in which the standard value I is only used as a reference value.
  • the actual calculated total charging current I of the battery under test may be higher than the standard value I, or may be lower than or equal to the standard value I. Therefore, the calculated self-discharge current I C of the battery under test may be greater than 0 mA, or may be less than or equal to 0 mA.
  • step S105 the self-discharge current I C self-discharge and battery number of multiple batteries under test can be counted, and a distribution diagram of the self-discharge current of the battery under test can be drawn.
  • Figure 7 shows some diagrams of the present application. Scatter plot of the self-discharge current of the battery under test in the battery detection method of the embodiment.
  • the self-discharge current of the reference battery can be regarded as 0mA. Based on Figure 7, it can be seen that the self-discharge current IC of most tested batteries is scattered around 0mA, and the self- discharge current IC of a small number of tested batteries is much greater than 0mA. . In Figure 7, it can be determined that the point where the self-discharge current IC exceeds 1A is a discrete point, and the battery under test whose self -discharge current IC exceeds 1A is an abnormal battery.
  • the normal distribution curve of the self-discharge current can be drawn according to the value and frequency of self-discharge of the battery under test.
  • the battery under test can be determined to be a normal battery.
  • the self-discharge current I C self-discharge is basically distributed between [0-3 ⁇ , 0+3 ⁇ ], ⁇ refers to the standard deviation.
  • refers to the standard deviation.
  • the self-discharge current I C of the battery under test is in the range of 0-3 ⁇ ⁇ I C self-discharge ⁇ 0 + 3 ⁇
  • the battery under test can be judged to be a normal battery .
  • the range of self-discharge is I C self-discharge ⁇ 0-3 ⁇ or I C self-discharge >0+3 ⁇
  • the battery under test can be judged to be an abnormal battery.
  • the self-discharge current threshold can be designed to be 0mA.
  • the specific implementation method of step S1032 is: compare the self-discharge current I C self-discharge of the battery under test with 0mA. The comparison result obtained at this time is I C self-discharge , and then whether the absolute value of I C self-discharge is Less than or equal to 3 ⁇ to determine whether the battery under test is normal.
  • the self-discharge current threshold may include a first critical value and a second critical value, where the first critical value is -3 ⁇ (unit: mA) and the second critical value is 3 ⁇ (unit: mA). ).
  • step S1032 can be implemented by using the following steps:
  • Step 3 When the first comparison result ⁇ d1 is greater than 0 and the second comparison result ⁇ d2 is less than 0, determine that the battery under test is a normal battery.
  • This embodiment determines the self-discharge current threshold based on the distribution of the self-discharge current of the battery under test. In this way, by comparing the self-discharge current of the battery under test and the self-discharge current threshold, it can be determined whether the self-discharge performance of the battery under test is normal. Based on the above, it can be seen that the value of self-discharge current used to evaluate battery performance can be a range instead of a single value, which will help improve the accuracy and rationality of battery screening.
  • the battery detection method of this embodiment may further include:
  • Step S106 Modify the self-discharge current threshold according to the self-discharge current of the reference battery.
  • FIG 8 is a normal distribution diagram of the self-discharge current of the reference battery.
  • Step S106 can be implemented by: obtaining the self-discharge currents of multiple reference batteries, counting the intervals in which the self-discharge currents of the reference batteries are located and the frequency of each interval, and establishing a normal distribution diagram (for example, as shown in Figure 8).
  • the horizontal axis of the distribution chart is the interval of the self-discharge current of the reference battery, and the vertical axis of the normal distribution chart is the frequency of each interval.
  • the self-discharge current threshold is designed based on the distribution of the self-discharge current of the reference battery.
  • the self-discharge current threshold can be designed to be the self-discharge current of the reference battery with the highest frequency.
  • the specific implementation method of obtaining the self-discharge currents of multiple reference batteries may refer to the above-mentioned step S1031. It should be understood that before obtaining the self-discharge currents of multiple reference batteries, the reference battery needs to be determined first.
  • the reference battery refers to the battery that has passed the test and is determined to be a normal battery, and the model and type are consistent with the battery under test.
  • the reference battery can be determined by testing the K value or self-discharge rate of the battery using methods in the related art.
  • the K value of the test battery to determine the benchmark battery Taking the K value of the test battery to determine the benchmark battery as an example, first test the K value of the battery, screen out the normal batteries based on the K value, and use some of the selected normal batteries with the same model and type as the battery under test as the benchmark battery. Then, the self-discharge current of the reference battery is calculated based on the charging data of the reference battery in the formation process, and the self-discharge current threshold is corrected accordingly.
  • step S106 can be understood as using a known and highly accurate method to screen out the reference battery, then using the detection method of this embodiment to calculate the self-discharge current of the reference battery, and correcting the self-discharge current based on the self-discharge current of the reference battery. discharge current threshold. In this way, the accuracy of screening the reference battery is high, which is conducive to reducing the impact of the design error of the self-discharge current threshold on the test results of the battery under test, and improving the test accuracy of the battery under test.
  • the self-discharge current threshold is designed not only considering the distribution of the self-discharge current of the battery under test, but also considering the self-discharge current of the reference battery, so as to improve the accuracy of the self-discharge current threshold, so that according to the comparison
  • the results can accurately determine whether the tested battery is a normal battery or an abnormal battery, reducing battery screening errors.
  • the battery detection method can also be performed as follows: Described steps:
  • Step 1 Obtain the charging data of the reference battery during the formation process.
  • Step 2 Calculate the standard value based on the test voltage range and the charging data of the reference battery.
  • the above standard power difference ⁇ Q B is the standard deviation value of the power value Q when the battery is charged from U C1 to U C2 .
  • the reference battery is a normal battery, so the difference in power value Q when the reference battery is charged from U C1 to U C2 can be regarded as the standard power difference, that is, the standard power difference ⁇ Q B can be designed to be equal to
  • the power value of the reference battery can be obtained in step 1, and its specific acquisition method is similar to that of the battery under test, and can also be detected by the detection circuit 130. In this way, multiple sets of charging data of the reference battery can be obtained in step 1, and each set of charging data is (U, Q).
  • ⁇ T B refers to the standard charging time required for a normal battery to be charged from the first endpoint voltage value U C1 of the test voltage range to the second endpoint voltage value U C2 .
  • ⁇ T B can be designed based on experience and actual working conditions. For example, when the test voltage range is (2V, 3.2V), ⁇ T B can be designed as 0.8h, 0.82h, 0.85h, 1h, etc. This embodiment does not do this limit.
  • the difference in charging time when the reference battery is charged from U C1 to U C2 can be regarded as the standard charging time ⁇ T B .
  • the detection circuit 130 is also configured to detect the charging time T (unit: h) required for charging the battery to a certain voltage value. At this time, the obtained charging data of the battery under test and the charging data of the reference battery are both (T, U, Q). In this way, the standard charging time ⁇ T B can be determined based on the charging data of the reference battery in the formation process.
  • the detection circuit 130 may include a clock chip, and the clock chip is used to measure the charging time of the battery.
  • the charging data of the reference battery are obtained as shown in Table 1.
  • Table 1 shows the charging data of battery A and battery B.
  • the following takes the test voltage range as (2V, 3.2V) as an example.
  • the charging time required for battery A to charge from 2V to 3.2V is 1.82h.
  • -1h 0.82h, then ⁇ T B can be designed as 0.82h.
  • the standard value can also be an average of the total charging current of multiple reference batteries.
  • both A battery and B battery can be used as the reference battery.
  • taking the average of the total charging current of multiple reference batteries as the standard value is beneficial to reducing the error of the referenced reference battery's total charging current. The impact brought by the test will help improve the accuracy of the test.
  • the detection method of this embodiment calculates the standard value based on the actual charging data of the reference battery in the formation process. In this way, the standard value is less prone to errors and the design is reasonable.
  • ⁇ T c can be calculated based on the charging data of the battery under test obtained in step S101 .
  • ⁇ T c can be The charging time T2 required for the battery under test to charge to the second endpoint voltage value is minus the charging time T1 required for the battery under test to charge to the first endpoint voltage value.
  • ⁇ TC can be equal to ⁇ TB
  • the total charging current of the battery under test is calculated based on the standard time required for a normal battery to charge from the first endpoint voltage value to the second endpoint voltage value. In this way, there is no need to charge the tested battery from the first endpoint voltage value. The charging time required to reach the second endpoint voltage value is calculated, which saves calculation time.
  • the self-discharge current threshold as 0mA as an example, at this time, the self-discharge current IC of battery 1 under test in Table 2 is not equal to the self-discharge current threshold, then the battery under test is judged to be abnormal and is unqualified. Battery; Similarly, if the self-discharge current I C of battery 2 under test in Table 2 is not equal to the self-discharge current threshold, the battery under test is judged to be abnormal and is also an unqualified battery.
  • step S102 the implementation method of determining the test voltage interval of the battery under test based on the charging data of the battery under test specifically includes the following execution steps:
  • Step 1021 Perform fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; the formation curve includes the voltage value and the corresponding power value of the battery under test.
  • Step 1022 Determine the test voltage interval based on the slope of each point on the formation curve of the battery under test.
  • Step S101 can obtain multiple sets of charging data of the battery under test, and each set of charging data is (U, Q).
  • Step S1021 can obtain the formation curve of the battery under test by fitting multiple sets of charging data.
  • the formation curve shown in Figure 9 can be obtained by fitting.
  • the vertical axis of the formation curve represents the voltage value of the battery under test
  • the horizontal axis of the formation curve represents the power value of the battery under test.
  • FIG. 9 is a schematic diagram of the formation curve of the tested battery according to some embodiments of the present application. It can be seen from the formation curve that during the charging process of the battery under test, the voltage value of the battery under test is positively correlated with the power value.
  • the tangent slope of each point on the curve segment ab is greater than or equal to k1; when the voltage value of the measured voltage is in the range of 3.6V ⁇ 4V, the tangent slope of each point on the curve segment cd is The tangent slope of the point is greater than or equal to k2; when the voltage value of the measured voltage is in the range of 3.2V to 3.6V, the tangent slope of each point on the curve bc segment is greater than or equal to 0 and less than k1 and k2.
  • the curve segment ab can be regarded as the first non-platform area transformed into a curve
  • the curve segment bc can be regarded as the platform area transformed into a curve
  • the curve segment cd can be regarded as the second non-platform area transformed into a curve.
  • step S1022 can be to divide the formation curve into a platform area and a non-platform area according to the slope of each point on the formation curve of the battery under test, determine the voltage range corresponding to the platform area as the test voltage interval, or determine the non-platform area.
  • the corresponding voltage range is the test voltage interval.
  • the transformation function is used to characterize the transformation curve.
  • the first non-platform area can be determined. Confirm that the point with the first-order derivative greater than or equal to k2 and the smallest voltage value is the starting endpoint of the second non-platform area, and confirm that the point with the first-order derivative greater than or equal to k2 and the largest voltage value is the end endpoint of the second non-platform area, then the The second non-platform area can be determined.
  • the end endpoint of the first non-platform area is the start endpoint of the platform area
  • the start endpoint of the second non-platform area is the end endpoint of the platform area, then the platform area can be determined.
  • the point that is greater than 0 but less than k1 and k2 is the starting end point of the platform area.
  • the point where the first derivative changes from greater than 0 but less than k1 and k2 to greater than or equal to k2 is the end end point of the platform area. Then the platform area can be determined, and then A first non-platform area and a second non-platform area may be determined.
  • the first-order derivative of each point in the formation curve represents the tangent slope of the point. In this way, the detection method can divide the platform area and the non-platform area by calculating the first-order derivative.
  • the voltage range corresponding to the non-platform area can be determined as the test voltage interval.
  • the test voltage range of the battery under test at this time can be (2V, 3.2V) or (3.6V, 4V).
  • the test voltage range of the battery under test can be further designed to be included in the voltage range corresponding to the non-platform area.
  • the test voltage range of the battery under test can be (2.2V, 3V), (3.8V, 4V), etc.
  • the voltage range corresponding to the platform area can be determined as the test voltage interval.
  • the test voltage range of the battery under test at this time can be (3.2V, 3.6V).
  • the test voltage range of the battery under test can be further designed to be included in the voltage range corresponding to the platform area.
  • the test voltage range of the battery under test can be (3.3V, 3.5V V).
  • the voltage range corresponding to the non-platform area is designed as the test voltage interval.
  • the voltage difference corresponding to the non-platform area If the value is larger, the difference between the first endpoint voltage value and the second endpoint voltage value of the test voltage interval can be larger to facilitate calculation.
  • step S102 can be omitted at this time.
  • the battery detection method of this embodiment establishes a formation curve based on the charging data of the battery under test, and determines the test voltage range based on the changes in the slope of each point on the formation curve. This fully takes into account the changing characteristics of the formation curve, which is beneficial to improving test accuracy. sex.
  • two voltage values in the charging data of the battery under test can also be arbitrarily selected as the endpoint voltage values of the test voltage interval, thereby determining the test voltage interval of the battery under test.
  • the detection method of this embodiment using the charging data of the formation process to test the self-discharge current of the battery, and then detecting whether the battery is normal has been verified by a large number of experiments. Specifically, since the self-discharge caused by the internal short circuit of the battery is equivalent to the discharge caused by the series resistance of the battery, the experimental plan is to use the detection method of this embodiment to charge the unformed battery and record the charging data, and detect the battery without series resistance. The self-discharge current of the battery and the self-discharge current when a resistor is connected in series.
  • Table 3 shows the charging data of three experimental batteries. None of the three experimental batteries have been formed. Among the three experimental batteries, the S1 battery has no series resistor, the S2 battery has a series resistor and the resistance value is 100K. The S3 battery is connected in series with a resistor and the resistor value is 1M. Charge the S1 battery, S2 battery and S3 battery for formation. The test voltage range is (2V, 3.2V), and the charging time required for the three experimental batteries to charge from 2V to 3.2V is 0.87167h. Calculate three The self-discharge current of each experimental battery is shown in Table 3.
  • the S1 battery has no series resistor, which is equivalent to a normal battery with no internal short circuit. Therefore, the S1 battery can be used as the reference battery, and then the self-discharge current of the S2 battery can be calculated.
  • the self-discharge current of the S3 battery with a resistor with a resistance of 1M in series is not equal to that of the S1 battery. Self-discharge current.
  • Figure 10 is a schematic diagram of the voltage charging time relationship curve of a normal battery and an abnormal battery. It can be seen from Figure 4a and Figure 4b that the abnormal battery has an internal short circuit, and the positive and negative electrodes of the abnormal battery are connected to form a conductive loop 140. The electrons e - in the negative electrode of the battery will migrate to the positive electrode along the conductive loop 140, causing self-discharge. Affected by self-discharge, abnormal batteries charge slower than normal batteries at the same current, and the charging time required to reach a certain voltage value is longer. Therefore, the voltage charging time relationship during normal battery charging is shown as the solid line in Figure 10, and the voltage charging time relationship during abnormal battery charging is shown as the dotted line in Figure 10.
  • FIG 11 is a schematic flowchart of a battery detection method according to other embodiments of the present application.
  • the method includes the following steps S201 to S203.
  • Step S201 obtain the charging data of the battery under test in the formation process; the charging data includes reference parameters and parameters to be measured, where one of the reference parameters and the parameters to be measured is the voltage value, and the other is the voltage value charged to the corresponding voltage.
  • the required charging time is the charging time.
  • Step S202 Based on the charging data of the battery under test, determine the parameter value of the parameter to be measured when the reference parameter is in the interval to be estimated.
  • Step S203 Determine whether the battery under test is normal based on the comparison result between the parameter value of the battery under test and the base reference value when the reference parameter is in the range to be estimated.
  • the detection method of this embodiment also detects whether the battery under test is normal based on the charging data of the battery under test in the formation process.
  • the charging data obtained in step S201 in this example may include the voltage value U (unit: V) of the battery and the charging time T (unit: h) required for charging the battery to a certain voltage value.
  • the detection circuit 130 may include a voltmeter 131 and a clock chip. The voltmeter 131 is connected in parallel with the battery to detect the voltage value of the battery, and the clock chip is used for timing.
  • the detection circuit 130 can detect multiple sets of charging data during the battery charging process. In this way, multiple sets of charging data of the battery under test can be obtained in step S201, and each set of charging data can be (T, U). For example, if the voltage value of the power supply 110 is 4.2V, the charging data that may be obtained for a battery under test are (1h, 1.8V), (1.6h, 2.8V), (2h, 3.2V).
  • the baseline reference value can be understood as the value of the parameter to be measured when the reference parameter of the reference battery is in the interval to be measured.
  • the model and type of the reference battery are consistent with the battery under test, the reference battery is a normal battery, and the charging parameters (such as charging current or charging voltage) of the reference battery in the formation process are consistent with the charging parameters of the battery under test in the formation process.
  • the detection method provided in this embodiment by detecting the battery under test according to the detection method provided in this embodiment, it can be determined whether the battery under test is normal, and then abnormal batteries can be screened out. Moreover, because the charging time required for an abnormal battery with self-discharge phenomenon to be charged to a certain voltage value is longer than the charging time required for a normal battery to be charged to a certain voltage value, the detection method provided in this embodiment is by Comparing the relationship between the voltage value of the battery under test and the charging time and the voltage value of the reference battery and the charging time can be used to detect whether the self-discharge performance of the battery under test is qualified.
  • the battery process flow includes a sealing process, a formation process, a resting process, a testing process, and a capacity dividing process. That is, the battery is first put aside and then the discharge parameters of the battery are detected to test the performance of the battery.
  • This embodiment uses the charging data of the battery during the formation process to determine the performance of the battery. Therefore, the detection method provided by this embodiment can be executed after the formation process and before the resting process. Designed in this way, the detection method can be used to test the performance of the battery with the help of the charging data of the formation process before the resting process and the testing process, so as to screen out unqualified batteries in advance. In this way, there is no need to put the battery aside for a period of time, which is beneficial to shortening the battery life. Battery testing time and testing cycles improve testing efficiency, which in turn helps alleviate the pressure on battery manufacturers’ storage space and cash flow.
  • each battery can be tested for performance using its charging data in the formation process, thereby achieving full battery performance.
  • the effect of inspection is that each battery can be tested for performance, which is helpful to avoid unqualified batteries from leaving the factory.
  • the reference parameter can be the voltage value of the interval to be estimated, and the parameter to be measured is the charging time required to charge to the corresponding voltage value.
  • the reference reference value at this time is the charging time of the reference battery to The charging time required for the corresponding voltage value.
  • the meaning of this embodiment is to compare the charging time required for the tested battery and the reference battery to charge to the same voltage value under the same charging parameters.
  • the interval to be estimated can be (U d1 , U d2 ), and U d1 is smaller than U d2 . In this way, the method of this embodiment uses the charging data of the battery under test in the constant current charging stage for testing, and has high detection accuracy.
  • the reference parameter can be U d1
  • the parameter to be measured is the charging time T d1 required for the battery under test to be charged to U d1 .
  • the base reference value can be designed based on experience and actual working conditions.
  • the base reference value can be the charging time T J1 required for the base battery to be charged to U d1 . Based on the comparison results between T d1 and T J1 , the target battery is judged to be charged. Check whether the battery is normal.
  • the essence of the second situation is that the charging time T d1 required for the battery to be tested to be charged to U d1 is within a time range, which is a qualified battery. Compared with comparing T d1 with a numerical value, it is helpful to reduce the detection deviation. This results in inaccurate testing.
  • the reference parameter can be U d2
  • the parameter to be measured is the charging time T d2 required to charge the battery under test to U d2
  • the reference parameter can also be any voltage value within the interval to be estimated.
  • the reference parameter is the charging time
  • the parameter to be measured is the corresponding voltage value.
  • the base reference value at this time is the voltage value reached when the charging time of the reference battery is the reference parameter.
  • the meaning of this embodiment is to compare the voltage values reached when the tested battery and the reference battery are charged under the same charging parameters and for the same length of time.
  • the interval to be estimated can be (T d1 , T d2 ), and T d1 is smaller than T d2 .
  • step S203 may be as follows:
  • Step 1 Compare the voltage value corresponding to the battery under test when the charging time is the first preset value with the first reference value to obtain the first comparison result.
  • Step 2 Compare the voltage value corresponding to the battery under test when the charging time is the second preset value with the first reference value to obtain a second comparison result.
  • Step 3 Determine whether the battery under test is normal based on the first comparison result and the second comparison result.
  • the first preset value and the second preset value may be any value within the interval to be evaluated.
  • the first preset value may be T d1 .
  • the corresponding voltage value is the voltage value U d1 reached by the battery under test when the charging time reaches T d1 .
  • the first reference value can be designed based on experience and actual working conditions.
  • the base reference value can be the voltage value reached by the base battery when the charging time is T d1 .
  • the second preset value may be T d2 . At this time, the corresponding voltage value is the voltage value U d2 reached by the battery under test when the charging time reaches T d2 .
  • Table 4 shows the charging data for battery C, battery D, and the two batteries under test.
  • the first preset value can be 48s and the second preset value can be 3000s.
  • One of the reference values is when the charging time reaches 48s, the corresponding first reference value is the corresponding voltage value 2.004V when the C battery charging time reaches 48s, the other reference value is when the charging time reaches 3000s, the corresponding second reference value That is, the corresponding voltage value is 3.164V when the C battery charging time reaches 3000s.
  • the voltage value of the tested battery 3 when the charging time reaches 48s is 1.948V. Compare it with the first reference value 2.004V. The first comparison result is that the voltage value of the tested battery 3 when the charging time reaches 48s is less than the first reference value. Reference. Compare it with the second reference value 3.164V, and obtain the second comparison result that the voltage value of the tested battery 3 when the charging time reaches 48 seconds is less than the second reference value. Both the first comparison result and the second comparison result are that when the charging time of the battery 3 under test reaches the preset value, the corresponding voltage value is less than the base reference value, and then it can be determined that the battery 3 under test is abnormal.
  • the voltage value reached by the tested battery 4 when the charging time reaches 48s is smaller than the corresponding first reference value, and the voltage value reached by the tested battery 4 when the charging time reaches 3000s is also smaller than the corresponding second reference value. , then the battery under test 4 is also different from the reference battery, and the battery under test 4 can be determined to be abnormal.
  • the difference between the voltage value corresponding to the battery under test when the charging time is the first preset value and the voltage value corresponding to the battery under test when the charging time is the second preset value is greater than 0.5. V.
  • the first preset value is T d1
  • the corresponding voltage value of the battery under test is U d1 when the charging time is the first preset value.
  • the second preset value is T d2
  • the battery under test is charged for the third time.
  • the corresponding voltage value at the second preset value is U d2 .
  • ⁇ U d U d2 -U d1
  • FIG. 12 is a schematic flowchart of a modified example of the method shown in FIG. 11 . It is worth noting that, referring to Figure 12, before step S203, the detection method of this embodiment may also include the following steps:
  • Step S204 Obtain the charging data of the reference battery.
  • Step S205 According to the charging data of the reference battery, determine the parameter value of the parameter to be measured of the reference battery when the reference parameter is in the interval to be estimated.
  • Step S206 Determine the base reference value based on the parameter value of the parameter to be measured of the base battery when the reference parameter is in the interval to be estimated.
  • step S204 multiple sets of charging data of the reference battery may be obtained.
  • the purpose of step S206 is to design the benchmark reference value to be the parameter value of the parameter to be measured when the reference parameter of the benchmark battery is in the interval to be estimated. For example, in Table 4, C battery is used as the benchmark battery, and the reference parameter is that the charging time reaches 48 seconds, then the benchmark reference The value is the voltage value 2.004V reached by the reference battery after charging for 48 seconds.
  • the base reference value is designed based on the actual charging data of the base battery in the formation process. In this way, the base reference value is less prone to errors and design errors. Reasonable.
  • step S206 can be implemented in the following manner:
  • the base reference value is determined based on the average value of the parameter values to be measured of multiple reference batteries when the reference parameter is in the interval to be estimated.
  • the parameter to be measured is the average of the charging time corresponding to the voltage value of multiple reference batteries; when the reference parameter is the charging time, the parameter to be measured is the average of the charging time corresponding to the voltage value.
  • the battery is charged to the average voltage value corresponding to the charging time.
  • the parameters to be measured are the voltage value reached by the C battery when the charging time is 48s and the D battery.
  • step S203 can also be implemented by using the following steps:
  • Step 1 Establish the first relationship curve of the battery under test based on the charging data of the battery under test
  • Step 2 Establish the second relationship curve of the reference battery based on the charging data of the reference battery
  • Step 3 Determine whether the battery under test is normal based on the comparison result between the section to be estimated of the first relationship curve and the section to be estimated of the second relationship curve; wherein, the section to be estimated of the first relationship curve is the reference parameter in the first relationship curve.
  • the curve segment in the interval to be estimated, the segment to be estimated in the second relationship curve is the curve segment in the second relationship curve in which the reference parameter is in the interval to be estimated.
  • the charging data of the battery under test in step 1 includes the voltage value of the battery under test and the corresponding charging time.
  • the first relationship curve may include the voltage value and the charging time.
  • the voltage value is the vertical axis of the first relationship curve, and the charging time is the third.
  • Matlab can be used to fit multiple sets of charging data obtained in step S201 to form a first relationship curve.
  • step 2 the horizontal axis of the second relationship curve is the charging time of the reference battery, and the vertical axis is the voltage value of the reference battery.
  • the second relationship curve is formed by fitting multiple sets of charging data obtained in step S204 using Matlab. .
  • the section to be estimated of the first relationship curve in step 3 is the curve section where the reference parameter is in the interval to be estimated.
  • the first relationship curve of the battery under test can be as shown in Figure 13.
  • the reference parameter is the charging time and the interval to be estimated is Taking (48s, 3000s) as an example, at this time, the section to be estimated of the first relationship curve is the cs section.
  • the section to be estimated of the second relationship curve in step 3 is the curve section in the relationship curve of the reference battery in which the reference parameter is in the range to be estimated.
  • FIG. 13 is a schematic diagram of the first relationship curve of the battery according to some embodiments of the present application.
  • step 3 can be understood as comparing the section to be estimated of the battery under test with the section to be estimated of the reference battery. If the section to be estimated of the battery under test overlaps or is highly similar to the section to be estimated of the benchmark battery, it can be determined that the section under test is The battery is normal. If the section to be evaluated of the battery under test does not coincide with the section to be evaluated of the reference battery or the similarity is low, it can be determined that the battery under test is abnormal.
  • the relationship curve obtained by fitting the charging data of the battery under test is compared with the relationship curve obtained by fitting the charging data of the reference battery to determine whether there is an abnormality in the battery under test.
  • the detection circuit 130 can be configured to detect the voltage value, power value and charging time of the battery. Then the charging data of the battery 200 can include the voltage value U, the power value Q and the charging time T. In this way, not only can the detection methods shown in Figures 1 and 6 be used to determine whether the battery under test is qualified based on the detected voltage value U and power value Q of the battery under test, but also the testing methods shown in Figures 11 and 12 can be used.
  • the detection method determines whether the battery under test is qualified based on the detected voltage value U and charging time T of the battery under test. In general, by obtaining the charging data of the battery in the formation process, the charging data includes the voltage value U, the electric quantity value Q and the charging time T. Based on the charging data, multiple detection methods can be selected to test the battery under test.
  • the charging data may also include the electric quantity value Q when charging to the corresponding voltage value. That is to say, the charging data of the battery under test obtained in step S201 in this embodiment is (T, U, Q).
  • the method may also include the following steps:
  • Step S207 Determine the resistance value of the battery under test based on the charging data of the battery under test.
  • Step S208 Determine whether the battery under test is normal based on the comparison result between the resistance value of the battery under test and the reference resistance value.
  • the charging data (T, U, Q) of the reference battery can also be obtained by referring to step S201. Based on this, the resistance value of the reference battery can also be calculated, and the resistance value of the reference battery can be the reference resistance value. Compare the resistance value of the battery under test with the reference resistance value. When the resistance value of the battery under test is equal to the reference resistance value, it can be determined that the battery under test is normal. When the resistance value of the battery under test is not equal to the reference resistance value, it can be determined that the battery under test is normal. The battery under test is abnormal.
  • the detection method of this embodiment can also detect the resistance value of the battery under test. By comparing the resistance value of the battery under test with the reference resistance value, it can be determined whether the internal resistance of the battery under test is normal. That is to say, the detection method of this embodiment is suitable for detecting the internal resistance performance of the battery.
  • FIG. 14 is a schematic flowchart of a battery detection method according to some further embodiments of the present application.
  • the battery detection method may include steps S301 to S313.
  • Step S301 Obtain the charging data of the battery under test in the formation process; the charging data includes the voltage value U and the corresponding electric quantity value Q.
  • Step S302 Perform fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; wherein the formation curve data of the battery under test includes a voltage value of the battery under test and a corresponding power value.
  • Step S303 According to the slope of each point on the formation curve of the battery under test, the formation curve is divided into a platform area and a non-platform area, and the voltage range corresponding to the platform area is determined as the test voltage interval ( UC1 , U C2 ).
  • Step S304 Calculate the test power difference ⁇ Q C according to the charging data of the battery under test and the test voltage interval ( UC1 , U C2 ).
  • the test power difference ⁇ Q C is equal to the power value Q C2 corresponding to the battery under test charged to U C2 minus the power value Q C1 corresponding to the charge to U C1 .
  • Step S305 Obtain the charging data of the reference battery in the formation process; the charging data includes the voltage value U, the corresponding power value Q and the charging time.
  • Step S306 Calculate the standard power difference ⁇ Q B and the standard charging time ⁇ T B according to the charging data of the reference battery and the test voltage interval ( UC1 , UC2 ).
  • the standard power difference ⁇ Q B is equal to the power value Q C2 corresponding to the reference battery charged to U C2 minus the power value Q C1 corresponding to the charge to U C1 .
  • the standard charging time ⁇ T B is equal to the charging time required for the reference battery to be charged to U C2 Subtract the charging time required to charge to U C1 .
  • Step S307 Calculate the total charging current I of the battery under test and the total charging current I of the reference battery based on the test power difference ⁇ Q C , the standard power difference ⁇ Q B and the standard charging time ⁇ T B .
  • I measured total ⁇ Q C ⁇ ⁇ T B
  • I standard total ⁇ Q B ⁇ ⁇ T B .
  • Step S309 Repeat steps S301 to step S308 to obtain the self-discharge current IC self-discharge of multiple batteries under test.
  • Step S310 Determine a self-discharge current threshold based on the distribution of self-discharge currents of multiple batteries under test.
  • Step S311 Compare the self-discharge current of each tested battery with the self-discharge current threshold, and determine whether the tested battery is normal based on the comparison result.
  • Step S312 Obtain the charging data of the normal battery in the formation process based on the test results of the voltage drop method.
  • Step S313 Calculate the self-discharge current of each normal battery based on the charging data of the normal battery in S312, and adjust the self-discharge current threshold based on the distribution of the self-discharge current of the normal battery.
  • step S301 and step S305 is not specifically limited.
  • FIG. 15 is a schematic structural diagram of a battery detection device 300 according to some embodiments of the present application.
  • the battery detection device 300 includes: a data acquisition module 310 , a determination module 320 and a judgment module 330 .
  • the data acquisition module 310 is used to obtain the charging data of the battery under test in the formation process; the charging data includes the voltage value and the corresponding power value; the determination module 320 is used to determine the battery under test based on the charging data of the battery under test. Test the voltage range and the measured value; the judgment module 330 is used to judge whether the battery under test is normal based on the measured value and the standard value.
  • the measured value is the test power difference
  • the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval
  • the standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval.
  • the measured value is the total charging current of the battery under test
  • the standard value is the total charging current of the reference battery
  • the judgment module 330 is further configured to calculate the self-discharge current of the battery under test based on the measured value and the standard value; compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, based on Compare the results to determine whether the battery under test is normal.
  • the data acquisition module 310 is further configured to acquire multiple batteries under test before comparing the self-discharge current and the self-discharge current threshold of the battery under test to obtain a comparison result, and determining whether the battery under test is normal based on the comparison result.
  • the self-discharge current; the determination module 320 is further configured to determine the self-discharge current threshold according to the distribution of self-discharge currents of the plurality of batteries under test.
  • the battery detection device 300 also includes a correction module.
  • the correction module is used to compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, and determine whether the battery under test is normal based on the comparison result. , the self-discharge current threshold is corrected based on the self-discharge current of the reference battery.
  • the data acquisition module 310 is further configured to obtain the charging data of the reference battery in the formation process before determining whether the battery under test is normal based on the measured value and the standard value; the determination module 320 is further configured to obtain charging data based on the test The voltage range and the charging data of the reference battery are used to calculate the standard value.
  • the determination module 320 is further configured to perform fitting according to the charging data of the battery under test and generate a formation curve of the battery under test; wherein the formation curve includes the voltage value and the corresponding power value of the battery under test; according to The slope of each point on the formation curve of the battery under test determines the test voltage range.
  • an embodiment of the present application also provides a battery detection device 300 .
  • the battery detection device 300 includes: a data acquisition module 310 , a determination module 320 and a judgment module 330 .
  • the data acquisition module 310 is used to obtain the charging data of the battery under test in the formation process; the charging data includes reference parameters and parameters to be measured, where one of the reference parameters and the parameters to be measured is the voltage value, and the other is the charging value.
  • the charging time required to reach the corresponding voltage value; the determination module 320 is used to determine the parameter value of the parameter to be tested when the reference parameter is in the interval to be estimated according to the charging data of the battery to be tested; the judgment module 330 is used to determine the parameter value according to the charging data of the battery to be tested.
  • the parameter value of the battery under test is compared with the baseline reference value when the reference parameter is in the range to be estimated to determine whether the battery under test is normal.
  • the reference parameter is the charging time and the parameter to be measured is the voltage value.
  • the judgment module 330 is further configured to compare the voltage value corresponding to the battery under test when the charging time is the first preset value with the first reference value. Obtain the first comparison result; compare the voltage value corresponding to the tested battery when the charging time is the second preset value with the second reference value to obtain the second comparison result; judge the tested battery based on the first comparison result and the second comparison result. Is the battery normal?
  • the difference between the voltage value corresponding to the battery under test when the charging time is the first preset value and the voltage value corresponding to the battery under test when the charging time is the second preset value is greater than 0.5V.
  • the data acquisition module 310 is further configured to determine whether the battery under test is normal based on the comparison result of the parameter value of the battery under test when the reference parameter is in the interval to be estimated and the baseline reference value, Obtain the charging data of the reference battery; the determination module 320 is further configured to determine, based on the charging data of the reference battery, the parameter value of the parameter to be measured of the reference battery when the reference parameter is in the interval to be estimated; the determination module 330 is further configured to determine the parameter value of the reference battery based on the charging data of the reference battery. The parameter value of the parameter to be measured when the reference parameter is in the interval to be estimated determines the base reference value.
  • the determination module 320 is further configured to determine the base reference value based on an average of the parameter values of the parameters to be measured of the plurality of reference batteries when the reference parameters are in the interval to be evaluated.
  • the judgment module 330 is further configured to establish a first relationship curve of the tested battery based on the charging data of the tested battery; establish a second relationship curve of the reference battery based on the charging data of the reference battery; based on the first The comparison result between the to-be-evaluated section of the relationship curve and the to-be-evaluated section of the second relationship curve is used to determine whether the battery under test is normal; wherein, the to-be-evaluated section of the first relationship curve is the curve in which the reference parameter in the first relationship curve is in the to-be-evaluated interval.
  • segment, the segment to be estimated of the second relationship curve is the curve segment in the second relationship curve in which the reference parameter is in the interval to be estimated.
  • the charging data also includes the electric quantity value when charging to the corresponding voltage value; the determination module 320 is further configured to, after the data acquisition module 310 obtains the charging data of the battery under test in the formation process, according to the battery under test.
  • the charging data is used to determine the resistance value of the battery under test; the determination module 330 is further configured to determine whether the battery under test is normal based on the comparison result between the resistance value of the battery under test and the reference resistance value.
  • FIG 16 is a schematic structural diagram of an electronic device according to some embodiments of the present application.
  • an embodiment of the present application also provides an electronic device, including: a memory 401 and at least one processor 402.
  • Memory 401 is used to store program instructions.
  • the processor 402 is configured to implement the battery detection method in this embodiment when the program instructions are executed.
  • the electronic device may also include an input/output interface 403.
  • the input/output interface 403 may include an independent output interface and an input interface, or may be an integrated interface integrating input and output. Among them, the output interface is used to output data, and the input interface is used to obtain input data.
  • One embodiment of the present application provides a computer-readable storage medium.
  • Execution instructions are stored in the readable storage medium.
  • the computer-readable storage medium can be ROM, random access memory 401 (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device, etc.
  • the present application provides a computer program product, including a computer program.
  • the computer program is executed by the processor 402 to implement the battery detection method provided in any one of the embodiments corresponding to FIG. 1 and FIG. 14 of the present application.

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Abstract

The present application provides a battery testing method, an apparatus, a device, a storage medium and a program product. The battery testing method comprises: acquiring charging data of a tested battery during a formation process, the charging data comprises a voltage value and a corresponding power value; according to the charging data of the tested battery, determining a test voltage interval and the measured value of the tested battery; and according to the measured value and a standard value, judging whether the tested battery is normal. Therefore, by using the testing method, the performance of batteries can be tested by means of the charging data during the formation process before a standing process and a test process in battery manufacturing, so as to screen out unqualified batteries in advance, thus the batteries do not need to be placed for a period of time, helping to shorten the test time and the test cycles of the batteries.

Description

电池的检测方法、装置、设备、存储介质和程序产品Battery testing methods, devices, equipment, storage media and program products 技术领域Technical field
本申请涉及电池技术领域,尤其涉及一种电池的检测方法、装置、设备、存储介质和程序产品。The present application relates to the field of battery technology, and in particular to a battery detection method, device, equipment, storage medium and program product.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor related to their development.
制造完成的电池在出厂前要进行测试,以筛选出不合格的电池。相关技术中通常将制造完成的电池搁置一段时间,再通过监测搁置后电池的电量或K值等参数来测试电池是否正常。但是,采用这样的方式来测试电池是否合格需要耗费较长的时间,测试周期长。The manufactured batteries must be tested before leaving the factory to screen out unqualified batteries. In the related art, the manufactured battery is usually left aside for a period of time, and then the battery's power or K value and other parameters are monitored to test whether the battery is normal. However, it takes a long time to test whether the battery is qualified in this way, and the test cycle is long.
发明内容Contents of the invention
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种电池的检测方法、装置、设备、存储介质和程序产品,以解决测试电池是否合格需要耗费较长的时间,测试周期长的问题。This application aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of this application is to propose a battery detection method, device, equipment, storage medium and program product to solve the problem that it takes a long time to test whether the battery is qualified and the test cycle is long.
本申请第一方面的实施例提供一种电池的检测方法,包括:获取被测电池在化成工序的充电数据;其中,充电数据包括电压值及对应的电量值;根据被测电池的充电数据,确定被测电池的测试电压区间及被测值;根据被测值与标准值,判断被测电池是否正常。An embodiment of the first aspect of the present application provides a battery detection method, which includes: obtaining charging data of the battery under test in the formation process; wherein the charging data includes a voltage value and a corresponding power value; according to the charging data of the battery under test, Determine the test voltage range and measured value of the battery under test; judge whether the battery under test is normal based on the measured value and standard value.
本申请实施例的技术方案中,利用该检测方法在电池制造的静置工序和测试工序之前便能借助化成工序的充电数据测试出电池的性能,以提前筛选出不合格的电池,这样,无需将电池搁置一段时间,有利于缩短电池的测试时间和测试周期,提高了测试效率,进而有利于缓解电池制造商的仓储空间和现金流的压力。In the technical solution of the embodiment of the present application, this detection method can be used to test the performance of the battery with the help of the charging data of the formation process before the resting process and testing process of battery manufacturing, so as to screen out unqualified batteries in advance. In this way, no need Putting the battery aside for a period of time will help shorten the test time and test cycle of the battery, improve the test efficiency, and in turn help relieve the pressure on the battery manufacturer's storage space and cash flow.
并且,由于化成工序是每个电池必经的加工工序,因此,采用该检测方法来测试电池的性能,可以充分利用化成工序的数据,提升了对化成工序的充电数据的利用率。另外,通过搁置的方式检测电池的性能的方式往往只能对电池进行抽检,利用本实施例的 检测方法,每个电池都能运用其在化成工序的充电数据进行性能测试,进而可以实现电池全检的效果,即每个电池均能进行性能测试,有利于避免不合格的电池出厂。Moreover, since the formation process is a necessary processing step for every battery, using this detection method to test the performance of the battery can make full use of the data from the formation process and improve the utilization of the charging data from the formation process. In addition, the method of testing the performance of the battery by shelving it is often only a random inspection of the battery. Using the detection method of this embodiment, each battery can be tested for performance using its charging data in the formation process, thereby achieving full battery performance. The effect of inspection is that each battery can be tested for performance, which is helpful to avoid unqualified batteries from leaving the factory.
在一些实施例中,被测值为测试电量差,测试电量差为被测电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的差值,标准值为基准电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的标准差值。本实施例的检测方法利用被测电池在化成工序的充电数据可以计算出被测电池的测试电量差,再基于测试电量差与标准电量差,可以辨别出被测电池是否异于基准电池,进而可以筛选出不合格的被测电池。In some embodiments, the measured value is the test power difference, and the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval, The standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval. The detection method of this embodiment can use the charging data of the battery under test in the formation process to calculate the test power difference of the battery under test, and then based on the test power difference and the standard power difference, it can be identified whether the battery under test is different from the reference battery, and then Unqualified batteries under test can be screened out.
在一些实施例中,被测值为被测电池的充电总电流,标准值为基准电池的充电总电流。利用被测电池在化成工序的充电数据计算出被测电池的充电总电流,再基于被测电池的充电总电流与基准电池的充电总电流,可以辨别出被测电池是否异于基准电池,进而可以筛选出不合格的被测电池。相比于利用电量差来检测电池是否合格,被测电池的充电总电流更能反应被测电池内部的短路情况,检测效果佳。In some embodiments, the measured value is the total charging current of the battery under test, and the standard value is the total charging current of the reference battery. Use the charging data of the battery under test in the formation process to calculate the total charging current of the battery under test, and then based on the total charging current of the battery under test and the total charging current of the reference battery, you can identify whether the battery under test is different from the reference battery, and then Unqualified batteries under test can be screened out. Compared with using the power difference to detect whether the battery is qualified, the total charging current of the battery under test can better reflect the short circuit condition inside the battery under test, and the detection effect is better.
在一些实施例中,根据被测值与标准值,判断被测电池是否正常,包括:根据被测值与标准值,计算出被测电池的自放电电流;将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常。通过计算出被测电池的自放电电流并据此来筛选出不合格的电池,这样,可以直观的了解到被测电池的自放电电流的大小。In some embodiments, judging whether the battery under test is normal based on the measured value and the standard value includes: calculating the self-discharge current of the battery under test based on the measured value and the standard value; summing the self-discharge current of the battery under test and The comparison result is obtained by comparing the self-discharge current threshold, and based on the comparison result, it is judged whether the battery under test is normal. By calculating the self-discharge current of the battery under test and screening out unqualified batteries accordingly, the self-discharge current of the battery under test can be intuitively understood.
在一些实施例中,在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之前,还包括:获取多个被测电池的自放电电流;根据多个被测电池的自放电电流的分布,确定自放电电流阈值。根据被测电池的自放电电流的分布来确定自放电电流阈值,用于评判电池性能的自放电电流的取值为范围区间、而不是单一数值,进而有利于提高电池筛选的准确性与合理性。In some embodiments, before comparing the self-discharge current of the tested battery with the self-discharge current threshold to obtain a comparison result, and before determining whether the tested battery is normal based on the comparison result, the method further includes: obtaining the self-discharge currents of multiple tested batteries; The self-discharge current threshold is determined based on the distribution of self-discharge currents of multiple tested batteries. The self-discharge current threshold is determined based on the distribution of the self-discharge current of the battery under test. The value of the self-discharge current used to evaluate battery performance is a range, not a single value, which is beneficial to improving the accuracy and rationality of battery screening. .
在一些实施例中,在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之后,还包括:根据基准电池的自放电电流,对自放电电流阈值进行修正。这样设计,自放电电流阈值不仅考虑了被测电池的自放电电流的分布来进行设计,还考虑了基准电池的自放电电流来进行设计,以利于提高自放电电流阈值的准确性。In some embodiments, after comparing the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, and determining whether the battery under test is normal based on the comparison result, the method further includes: based on the self-discharge current of the reference battery, evaluating the self-discharge The current threshold is corrected. With this design, the self-discharge current threshold is designed not only by considering the distribution of the self-discharge current of the battery under test, but also by considering the self-discharge current of the reference battery, in order to improve the accuracy of the self-discharge current threshold.
在一些实施例中,在根据被测值与标准值,判断被测电池是否正常之前,还包括:获取基准电池在化成工序的充电数据;根据测试电压区间以及基准电池的充电数据,计 算标准值。根据基准电池在化成工序真实的充电数据来计算标准值,这样,标准值不容易存在误差、设计合理。In some embodiments, before determining whether the battery under test is normal based on the measured value and the standard value, it also includes: obtaining the charging data of the reference battery in the formation process; calculating the standard value based on the test voltage interval and the charging data of the reference battery. . The standard value is calculated based on the actual charging data of the reference battery in the formation process. In this way, the standard value is not prone to errors and the design is reasonable.
在一些实施例中,根据被测电池的充电数据,确定被测电池的测试电压区间,包括:根据被测电池的充电数据进行拟合,生成被测电池的化成曲线;其中,化成曲线包括被测电池的电压值和对应的电量值;根据被测电池的化成曲线上各点的斜率,确定测试电压区间。基于被测电池的充电数据建立化成曲线,根据化成曲线上各点的斜率的变化情况来确定测试电压区间,充分考虑到了化成曲线的变化特性,有利于提升测试准确性。In some embodiments, determining the test voltage range of the battery under test according to the charging data of the battery under test includes: fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; wherein the formation curve includes the formation curve of the battery under test. The voltage value of the battery under test and the corresponding power value; determine the test voltage range based on the slope of each point on the formation curve of the battery under test. A formation curve is established based on the charging data of the battery under test, and the test voltage range is determined based on the changes in the slope of each point on the formation curve. This fully takes into account the changing characteristics of the formation curve, which is beneficial to improving test accuracy.
本申请第二方面的实施例提供一种电池的检测装置,该电池的检测装置包括:数据获取模块、确定模块和判断模块。其中,数据获取模块用于获取被测电池在化成工序的充电数据;其中,充电数据包括电压值及对应的电量值;确定模块用于根据被测电池的充电数据,确定被测电池的测试电压区间及被测值;判断模块用于根据被测值与标准值,判断被测电池是否正常。A second embodiment of the present application provides a battery detection device. The battery detection device includes: a data acquisition module, a determination module and a judgment module. Among them, the data acquisition module is used to obtain the charging data of the battery under test in the formation process; the charging data includes the voltage value and the corresponding power value; the determination module is used to determine the test voltage of the battery under test based on the charging data of the battery under test. interval and measured value; the judgment module is used to judge whether the battery under test is normal based on the measured value and the standard value.
在一些实施例中,被测值为测试电量差,测试电量差为被测电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的差值,标准值为基准电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的标准差值。In some embodiments, the measured value is the test power difference, and the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval, The standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval.
在一些实施例中,被测值为被测电池的充电总电流,标准值为基准电池的充电总电流。In some embodiments, the measured value is the total charging current of the battery under test, and the standard value is the total charging current of the reference battery.
在一些实施例中,判断模块被进一步配置为根据被测值与标准值,计算出被测电池的自放电电流;将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常。In some embodiments, the judgment module is further configured to calculate the self-discharge current of the battery under test based on the measured value and the standard value; compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result. The result determines whether the battery under test is normal.
在一些实施例中,数据获取模块被进一步配置为在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之前,获取多个被测电池的自放电电流;确定模块被进一步配置为根据多个被测电池的自放电电流的分布,确定自放电电流阈值。In some embodiments, the data acquisition module is further configured to obtain the comparison results of the self-discharge current of the battery under test and the self-discharge current threshold, and determine whether the battery under test is normal based on the comparison result. Self-discharge current; the determining module is further configured to determine the self-discharge current threshold according to the distribution of self-discharge currents of the plurality of tested batteries.
在一些实施例中,该电池的检测装置还包括修正模块,修正模块用于在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之后,根据基准电池的自放电电流,对自放电电流阈值进行修正。In some embodiments, the battery detection device also includes a correction module. The correction module is used to compare the self-discharge current of the tested battery with the self-discharge current threshold to obtain a comparison result, and then determine whether the tested battery is normal based on the comparison result. The self-discharge current threshold is corrected based on the self-discharge current of the reference battery.
在一些实施例中,数据获取模块被进一步配置为在根据被测值与标准值,判断被测电池是否正常之前,获取基准电池在化成工序的充电数据;确定模块被进一步配置为根据测试电压区间以及基准电池的充电数据,计算标准值。In some embodiments, the data acquisition module is further configured to obtain the charging data of the reference battery in the formation process before determining whether the battery under test is normal based on the measured value and the standard value; the determination module is further configured to obtain charging data based on the test voltage interval. And the charging data of the reference battery to calculate the standard value.
在一些实施例中,确定模块被进一步配置为根据被测电池的充电数据进行拟合,生成被测电池的化成曲线;其中,化成曲线包括被测电池的电压值和对应的电量值;根据被测电池的化成曲线上各点的斜率,确定测试电压区间。In some embodiments, the determination module is further configured to perform fitting according to the charging data of the battery under test and generate a formation curve of the battery under test; wherein the formation curve includes the voltage value and the corresponding power value of the battery under test; according to the Measure the slope of each point on the battery's formation curve to determine the test voltage range.
本申请第三方面的实施例提供一种电子设备,包括存储器和处理器,存储器存储有计算机程序;处理器执行存储器存储的计算机程序,使得电子设备执行如上第一方面所述的电池的检测方法。The embodiment of the third aspect of the present application provides an electronic device, including a memory and a processor. The memory stores a computer program; the processor executes the computer program stored in the memory, so that the electronic device executes the battery detection method described in the first aspect. .
本申请第四方面的实施例提供一种计算机可读存储介质,其中,计算机可读存储介质中存储有计算机程序,计算机程序被处理器执行时用于实现如上第一方面所述的电池的检测方法。The embodiment of the fourth aspect of the present application provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when executed by the processor, the computer program is used to implement the detection of the battery as described in the first aspect. method.
本申请第五方面的实施例提供一种计算机程序产品,其中,计算机程序产品计算机程序,计算机程序被处理器执行时用于实现如上第一方面所述的电池的检测方法。The embodiment of the fifth aspect of the present application provides a computer program product, wherein the computer program product is a computer program. When the computer program is executed by a processor, it is used to implement the battery detection method described in the first aspect.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of drawings
在附图中,除非另外规定,否则贯穿多个附图相同的附图标记表示相同或相似的部件或元素。这些附图不一定是按照比例绘制的。应该理解,这些附图仅描绘了根据本申请公开的一些实施方式,而不应将其视为是对本申请范围的限制。In the drawings, unless otherwise specified, the same reference numbers refer to the same or similar parts or elements throughout the several figures. The drawings are not necessarily to scale. It should be understood that these drawings depict only some embodiments disclosed in accordance with the present application and should not be considered as limiting the scope of the present application.
图1为本申请一些实施例的电池的检测方法的流程示意图;Figure 1 is a schematic flow chart of a battery detection method according to some embodiments of the present application;
图2为本申请一实施例的电池化成的示意图;Figure 2 is a schematic diagram of battery formation according to an embodiment of the present application;
图3为本申请一些实施例的电池在充电时的电路示意图;Figure 3 is a schematic circuit diagram of the battery during charging according to some embodiments of the present application;
图4a为正常电池的充电原理示意图;Figure 4a is a schematic diagram of the charging principle of a normal battery;
图4b为内部短路的异常电池的充电原理示意图;Figure 4b is a schematic diagram of the charging principle of an abnormal battery with internal short circuit;
图5为正常电池和异常电池的电压电量关系曲线的示意图;Figure 5 is a schematic diagram of the voltage-electricity relationship curve of a normal battery and an abnormal battery;
图6为图1所示方法的变形示例的流程示意图;Figure 6 is a schematic flowchart of a modified example of the method shown in Figure 1;
图7为本申请一些实施例的电池的检测方法中被测电池的自放电电流的散点图;Figure 7 is a scatter diagram of the self-discharge current of the battery under test in the battery detection method according to some embodiments of the present application;
图8为基准电池的自放电电流的正态分布图Figure 8 shows the normal distribution diagram of the self-discharge current of the reference battery.
图9为本申请一些实施例的被测电池的化成曲线示意图;Figure 9 is a schematic diagram of the formation curve of the tested battery according to some embodiments of the present application;
图10为正常电池和异常电池的电压充电时长关系曲线的示意图;Figure 10 is a schematic diagram of the voltage charging time relationship curve of a normal battery and an abnormal battery;
图11为本申请另一些实施例的电池的检测方法的流程示意图;Figure 11 is a schematic flow chart of a battery detection method according to other embodiments of the present application;
图12为图11所示方法的变形示例的流程示意图;Figure 12 is a schematic flowchart of a modified example of the method shown in Figure 11;
图13为本申请一些实施例的电池的第一关系曲线的示意图;Figure 13 is a schematic diagram of a first relationship curve of a battery according to some embodiments of the present application;
图14本申请再一些实施例的电池的检测方法的流程示意图;Figure 14 is a schematic flowchart of a battery detection method according to some embodiments of the present application;
图15本申请一些实施例的电池的检测装置的结构示意图;Figure 15 is a schematic structural diagram of a battery detection device according to some embodiments of the present application;
图16本申请一些实施例的电子设备的结构示意图。Figure 16 is a schematic structural diagram of an electronic device according to some embodiments of the present application.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Sequence or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is only an association relationship describing associated objects, indicating that there can be three relationships, such as A and/or B, which can mean: A exists alone, and A exists simultaneously and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of this application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to It is more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back" , "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axis", " The orientations or positional relationships indicated by "radial", "circumferential", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and are not intended to indicate or imply the devices or devices referred to. Elements must have a specific orientation, be constructed and operate in a specific orientation, and therefore are not to be construed as limitations on the embodiments of the present application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”、“相连”“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise explicitly stated and limited, technical terms such as "installation", "connection", "connection", and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. It can be detachably connected or integrated; it can also be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements. . For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
动力电池被广泛地应用于移动设备及电动车等领域,动力电池在出厂前需要进行测试,以筛选出自放电不合格的电池,进而确保出厂的电池均具有优良的性能。Power batteries are widely used in fields such as mobile devices and electric vehicles. Power batteries need to be tested before leaving the factory to screen out batteries that fail in self-discharge, thereby ensuring that all batteries leaving the factory have excellent performance.
参照下述图4a和图4b,电池的电芯包括正极极片210、负极极片220、隔膜230和电解液240,电芯制造过程中,存在杂质混入电芯的内部,部分杂质能够导通正极极片210和负极极片220,进而导致电芯内部出现短路,这样,即使电池未连接负载,短路也会消耗电池的电量,导致电池的电量下降。也就是说,处于开路状态下的动力电池在一定温度下搁置一段时间,其电量会下降,这一现象被称为电池的自放电现象。基于此,相关技术中用于表征电池自放电性能的方法虽多,但其大体思路均为将制造完成的电池搁置一段时间,监测电池搁置过程中的参数变化。Referring to Figures 4a and 4b below, the cell of the battery includes a positive electrode piece 210, a negative electrode piece 220, a separator 230 and an electrolyte 240. During the cell manufacturing process, impurities are mixed into the interior of the cell, and some of the impurities can conduct electricity. The positive electrode piece 210 and the negative electrode piece 220 will cause a short circuit inside the battery cell. In this way, even if the battery is not connected to a load, the short circuit will consume the battery's power, causing the battery's power to decrease. In other words, if a power battery in an open circuit state is left at a certain temperature for a period of time, its power will decrease. This phenomenon is called the self-discharge phenomenon of the battery. Based on this, although there are many methods used to characterize the self-discharge performance of batteries in related technologies, the general idea is to leave the manufactured battery aside for a period of time and monitor the parameter changes during the battery placement process.
例如,以K值表征电池的自放电性能为例进行说明,相关技术中,检测电池K值的方法的测试步骤通常为:将电池充电至固定容量C,完成化成工序;将化成后的电池静置一段时间,使电池老化,实现去极化;经t1时长后测试电池的电压为U1,经t2时长后测试电池的电压为U2,其中,t1<t2,U1<U2;计算K值,K值=(U1-U2)/(t2-t1);然后根据K值检测电池的自放电性能,以筛选出自放电严重的不合格电池。For example, taking the K value to characterize the self-discharge performance of a battery as an example, in the related art, the test steps of the method of detecting the K value of the battery are usually: charging the battery to a fixed capacity C, completing the formation process; Leave it for a period of time to age the battery and achieve depolarization; the voltage of the tested battery after t1 is U1, and the voltage of the tested battery after t2 is U2, where t1<t2, U1<U2; calculate the K value, K Value = (U1-U2)/(t2-t1); and then detect the self-discharge performance of the battery according to the K value to screen out unqualified batteries with serious self-discharge.
本申请的研究人员发现,测试电池的性能时,通常需要将电池搁置较长一段时间来测试电池在静置过程中放电时的参数变化,导致电池性能测试的时间较长,测试周期长,测试效率低。这样,进一步对电池制造商的仓储空间和现金流带来了较大的挑战。The researchers of this application found that when testing the performance of the battery, it is usually necessary to put the battery aside for a long period of time to test the parameter changes when the battery is discharged during the standing process, resulting in a longer battery performance test time, a long test cycle, and test low efficiency. This further poses greater challenges to battery manufacturers’ storage space and cash flow.
针对上述问题,本申请的研究人员想到了正常电池和异常电池在充电过程中的参数也存在差异,通过检测电池充电过程的参数也可以测试电池的性能,以检测电池是否 合格。在这一技术构思的启发下,最终,本申请的研究人员设计了一种电池的检测方法及检测装置,该方法依赖于电池在化成过程中的充电数据来判断电池是否正常,由于化成工序是每个电池必经的加工工序,因此,这样可以充分利用化成时的数据,省去了搁置时间,进而有利于缩短测试时间。In response to the above problems, the researchers of this application thought that there are also differences in the parameters of normal batteries and abnormal batteries during the charging process. By detecting the parameters of the battery charging process, the performance of the battery can also be tested to detect whether the battery is qualified. Inspired by this technical concept, the researchers of this application finally designed a battery detection method and detection device. This method relies on the charging data of the battery during the formation process to determine whether the battery is normal. Since the formation process is Each battery must go through a processing process, so this can make full use of the data during formation, saving storage time, which in turn helps shorten the test time.
本申请实施例公开的电池的检测方法及装置可以应用于电池的生产制造过程中,具体可以应用于电池制造的后段工序中。这里的电池不限于是指锂离子电池,也可以指铅酸电池、镍镉电池等其他类型的电池。需指出的是,电池可以作为用电装置的电源,以为用电装置供电。其中,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。The battery detection method and device disclosed in the embodiments of the present application can be applied to the battery manufacturing process, and specifically can be applied to the later processes of battery manufacturing. The battery here is not limited to lithium-ion batteries, but can also refer to other types of batteries such as lead-acid batteries and nickel-cadmium batteries. It should be noted that the battery can be used as a power source for the electrical device to provide power to the electrical device. Among them, the electrical devices can be but are not limited to mobile phones, tablets, laptops, electric toys, power tools, battery cars, electric vehicles, ships, spacecraft, etc. Electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc. Spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
本申请实施例提供的电池的检测方法的执行主体可以是电池的检测装置,也可以是能够控制电池的检测装置的电子设备,例如服务器或者终端设备等。下述实施例以电池的检测装置为例进行示意说明。The execution subject of the battery detection method provided by the embodiment of the present application may be a battery detection device, or may be an electronic device capable of controlling the battery detection device, such as a server or terminal equipment. The following embodiments take a battery detection device as an example for schematic description.
本申请实施例提供了电池的检测方法,该方法用于测试电池是否正常,根据该方法的检测结果,可以筛选出性能不合格的电池。该电池的检测方法通过获取被测电池在化成工序的充电数据,根据被测电池的充电数据判断被测电池是否正常。其中,被测电池是指新制造完成、待测试的电池,被测电池的型号及类型是非限制性的。The embodiment of the present application provides a battery detection method. The method is used to test whether the battery is normal. According to the detection results of the method, batteries with unqualified performance can be screened out. The battery detection method obtains the charging data of the battery under test during the formation process, and determines whether the battery under test is normal based on the charging data of the battery under test. Among them, the battery under test refers to the battery that is newly manufactured and to be tested. The model and type of the battery under test are not limited.
值得说明的是,由于本实施例中电池的检测方法是利用被测电池在化成工序的充电数据来进行测试,因此,该检测方法可以在电池制造流程的化成工序后实施。It is worth noting that since the battery detection method in this embodiment uses the charging data of the battery under test during the formation process, the detection method can be implemented after the formation process of the battery manufacturing process.
下面参考附图描述本申请一些实施例提供的电池的检测方法。The battery detection method provided by some embodiments of the present application is described below with reference to the accompanying drawings.
图1为本申请一些实施例的电池的检测方法的流程示意图。在图1所示的示例中,该方法包括以下步骤S101至步骤S103。Figure 1 is a schematic flowchart of a battery detection method according to some embodiments of the present application. In the example shown in Figure 1, the method includes the following steps S101 to S103.
步骤S101,获取被测电池在化成工序的充电数据;充电数据包括电压值及对应的电量值。Step S101: Obtain the charging data of the battery under test in the formation process; the charging data includes voltage values and corresponding power values.
步骤S102,根据被测电池的充电数据,确定被测电池的测试电压区间及被测值。Step S102: Determine the test voltage range and measured value of the battery under test based on the charging data of the battery under test.
步骤S103,根据被测值与标准值,判断被测电池是否正常。Step S103: Determine whether the battery under test is normal based on the measured value and the standard value.
化成工序又叫活化,其是对新生产、封装完成的电池进行首次充电,使得电池内部的活性物质激活的过程。电池内部的活性物质被激活后,电池才能正常使用,因此,化成工序是每个电池生产制造过程中不可或缺的环节。The formation process is also called activation. It is the process of charging a newly produced and packaged battery for the first time to activate the active materials inside the battery. The battery can be used normally only after the active materials inside the battery are activated. Therefore, the formation process is an indispensable link in the production and manufacturing process of each battery.
图2为本申请一些实施例的电池200化成的示意图。参考图2所示,化成工序的具体实现方式可以为:利用电源110对电池200进行充电,使得电池200的电量达到预设电量。具体地,例如参照图3所示,电池200相当于电容,电容的两端分别与电源110的正负极连接,电源110与电容之间连接有充电电路120,充电电路120能够调节和控制电源110输送给电容的电压,电容与电源110之间的电路导通时,电流流经电容与电源110之间的电路,使得电容的电量不断增加。也就是说,电池200的电压值不断增加,相应地,电池200的电量值也不断增加,直至电池200的电压值增加至与电源110的电压值相同。其中,图3为本申请一些实施例的电池200在充电时的电路示意图。需要指出的是,化成工序中电源110具体能够提供恒定电流,以对电池200恒流充电。FIG. 2 is a schematic diagram of the formation of a battery 200 according to some embodiments of the present application. Referring to FIG. 2 , the specific implementation method of the formation process may be: using the power supply 110 to charge the battery 200 so that the power of the battery 200 reaches a preset power. Specifically, for example, as shown in FIG. 3 , the battery 200 is equivalent to a capacitor. Both ends of the capacitor are connected to the positive and negative poles of the power supply 110 respectively. A charging circuit 120 is connected between the power supply 110 and the capacitor. The charging circuit 120 can regulate and control the power supply. 110 supplies the voltage to the capacitor. When the circuit between the capacitor and the power supply 110 is turned on, current flows through the circuit between the capacitor and the power supply 110, causing the capacitor's power to continuously increase. That is to say, the voltage value of the battery 200 continues to increase, and accordingly, the power value of the battery 200 also continues to increase, until the voltage value of the battery 200 increases to the same voltage value as the voltage value of the power supply 110 . Among them, FIG. 3 is a schematic circuit diagram of the battery 200 during charging according to some embodiments of the present application. It should be noted that during the formation process, the power supply 110 can specifically provide a constant current to charge the battery 200 with a constant current.
并且,继续参照图2所示,电源110与电池200之间还可以连接有检测电路130。这样,步骤S101可以通过获取检测电路130所检测的数据来得到充电数据。本示例中,充电数据可以包括电池200的电压值U(单位:V)和电池200的电量值Q(单位:mA·h),如图3所示,此时的检测电路130可以包括电压表131和电量检测计132,电压表131与电容并联以检测电容的电压值,电量检测计132采用库仑检测法检测电池200的电量值,其中电阻R1为电量检测计132的内阻。当然,在其他实施例中,电压表131也可以替换为其他的电压传感器。Furthermore, as shown in FIG. 2 , a detection circuit 130 may also be connected between the power supply 110 and the battery 200 . In this way, step S101 can obtain charging data by obtaining the data detected by the detection circuit 130 . In this example, the charging data may include the voltage value U (unit: V) of the battery 200 and the power value Q (unit: mA·h) of the battery 200. As shown in FIG. 3 , the detection circuit 130 at this time may include a voltmeter. 131 and the power detector 132. The voltmeter 131 is connected in parallel with the capacitor to detect the voltage value of the capacitor. The power detector 132 uses the Coulomb detection method to detect the power value of the battery 200, in which the resistor R1 is the internal resistance of the power detector 132. Of course, in other embodiments, the voltmeter 131 can also be replaced by other voltage sensors.
可以理解的是,电池200的电压值U和电池200的电量值Q是一一对应的,因为电池200的电压值和电量值随着充电时长而增长,所以电池200充电过程中检测电路130能够检测到多组充电数据。这样,步骤S101中能够获取到被测电池200的多组充电数据,每组充电数据可以为(U,Q)。举例来说,若电源110的电压值为4.2V,获取到的被测电池的充电数据可以有(2V,6734.3mA·h)、(3.2V,20038.4mA·h)、(4V,35205.1mA·h)等。It can be understood that the voltage value U of the battery 200 and the power value Q of the battery 200 are in one-to-one correspondence. Because the voltage value and power value of the battery 200 increase with the charging time, the detection circuit 130 can Multiple sets of charging data detected. In this way, multiple sets of charging data of the battery 200 under test can be obtained in step S101, and each set of charging data can be (U, Q). For example, if the voltage value of power supply 110 is 4.2V, the obtained charging data of the battery under test may include (2V, 6734.3mA·h), (3.2V, 20038.4mA·h), (4V, 35205.1mA·h). h) etc.
在步骤S101的基础上,步骤S102是从被测电池的充电数据中选取第一端点电压值U C1和第二端点电压值U C2作为测试电压区间的端点,其中,U C1<U C2,则测试电压区间为(U C1,U C2)。示例性地,若电源110的电压值为4.2V,一个被测电池的测试电压区间可能为(1.8V,3V)、(2V,3.2V)或者(2.5V,4V)。并且,在确定出测试电压区间的同时,基于电池200的电压值U及电池200的电量值Q,还可以确定出被测值。 On the basis of step S101, step S102 is to select the first endpoint voltage value U C1 and the second endpoint voltage value U C2 from the charging data of the battery under test as the endpoints of the test voltage interval, where, U C1 < UC2 , Then the test voltage interval is ( UC1 , U C2 ). For example, if the voltage value of the power supply 110 is 4.2V, the test voltage range of a battery under test may be (1.8V, 3V), (2V, 3.2V) or (2.5V, 4V). Moreover, while determining the test voltage interval, the measured value can also be determined based on the voltage value U of the battery 200 and the electric quantity value Q of the battery 200 .
步骤S103中的标准值可以理解为基准电池的被测值对应的数值,这里,基准电池是指已通过测试并确定为正常电池,且型号、类型与被测电池一致的电池,基准电池在化成工序的充电参数(例如充电电流或充电电压)与被测电池在化成工序的充电参数还 相同。如此设计,步骤S103的目的即为将被测电池的被测值与基准电池的被测值进行比较,以判断出被测电池是否正常。The standard value in step S103 can be understood as the value corresponding to the measured value of the reference battery. Here, the reference battery refers to a battery that has passed the test and is determined to be a normal battery, and the model and type are consistent with the battery under test. The reference battery is formed The charging parameters of the process (such as charging current or charging voltage) are still the same as the charging parameters of the battery under test in the formation process. Designed in this way, the purpose of step S103 is to compare the measured value of the battery under test with the measured value of the reference battery to determine whether the battery under test is normal.
综上,依据本实施例提供的检测方法对被测电池进行检测,可以判断出被测电池是否正常,进而可以筛选出异常的电池。In summary, by detecting the battery under test according to the detection method provided in this embodiment, it can be determined whether the battery under test is normal, and then abnormal batteries can be screened out.
相关技术中电池200的工艺流程为密封工序、化成工序、静置工序、测试工序、分容工序,即先搁置电池200再检测电池200的放电参数,以测试电池200的性能。而本实施例是利用电池200在化成工序的充电数据来判断电池200的性能,因此,本实施例提供的检测方法可以在化成工序后、静置工序前执行。如此设计,利用该检测方法在静置工序和测试工序之前便能借助化成工序的充电数据测试出电池200的性能,以提前筛选出不合格的电池200,这样,无需将电池200搁置一段时间,有利于缩短电池200的测试时间和测试周期,提高了测试效率,进而有利于缓解电池200制造商的仓储空间和现金流的压力。In the related art, the process flow of the battery 200 is the sealing process, the formation process, the resting process, the testing process, and the capacity dividing process. That is, the battery 200 is first put aside and then the discharge parameters of the battery 200 are detected to test the performance of the battery 200. This embodiment uses the charging data of the battery 200 during the formation process to determine the performance of the battery 200 . Therefore, the detection method provided by this embodiment can be executed after the formation process and before the resting process. Designed in this way, the detection method can be used to test the performance of the battery 200 using the charging data of the formation process before the resting process and the testing process, so as to screen out unqualified batteries 200 in advance. In this way, there is no need to leave the battery 200 aside for a period of time. It is conducive to shortening the test time and test cycle of the battery 200 and improving the test efficiency, which is conducive to easing the pressure on the storage space and cash flow of the battery 200 manufacturer.
并且,由于化成工序是每个电池200必经的加工工序,因此,采用该检测方法来测试电池200的性能,可以充分利用化成工序的数据,提升了对化成工序的充电数据的利用率。另外,通过搁置的方式检测电池200的性能的方式往往只能对电池200进行抽检,利用本实施例的检测方法,每个电池200都能运用其在化成工序的充电数据进行性能测试,进而可以实现电池200全检的效果,即每个电池200均能进行性能测试,有利于避免不合格的电池200出厂。Moreover, since the formation process is a necessary processing step for each battery 200, using this detection method to test the performance of the battery 200 can fully utilize the data of the formation process and improve the utilization rate of the charging data of the formation process. In addition, the method of testing the performance of the battery 200 by leaving it aside often only involves random inspection of the battery 200. Using the detection method of this embodiment, each battery 200 can be tested for performance using its charging data in the formation process, and thus can The effect of full battery inspection is achieved, that is, each battery 200 can be tested for performance, which is helpful to avoid unqualified batteries 200 from leaving the factory.
在一种可实现的方式中,被测值可以为测试电量差ΔQ C;其中,测试电量差ΔQ C为被测电池由测试电压区间的第一端点电压值U C1充电至第二端点电压值U C2时电量值Q的差值。 In an implementable manner, the measured value can be the test power difference ΔQ C ; where the test power difference ΔQ C is the charge of the battery under test from the first endpoint voltage value U C1 of the test voltage interval to the second endpoint voltage. The difference between the electric quantity value Q at the value U C2 .
图4a为正常电池的充电原理示意图,图4b为内部短路的异常电池的充电原理示意图。参照图4a所示,若电池200正常,则该电池200充电时,电池正极的锂离子Li +经过隔膜230移动至电池负极,同时,电池正极的电子e -沿充电电路120迁移至电池负极,这样,电池正极的电子e -减少、负极的电子e -增加,电池正极与负极之间形成电势差,且随着电子e -的移动,电池200的电压增加。参照图4b所示,在正常电池的充电原理的基础上,若电池200的内部短路,则电池200的正极与负极轻微导通并构成导通回路140,导通回路140与充电电路120并联,电池正极的电子e -沿充电电路120迁移至电池负极,电池负极的部分电子e -沿导通回路140迁移至电池正极,嵌入电池负极的部分锂离子Li +脱嵌并经过隔膜230移动至电池正极。可见,异常电池内部短路时,存在自放 电现象,则该电池200在充电时,充入电池200的电量更大,以补偿电池200自放电损失的电量。因此,当正常电池和异常电池充电至同一电压值时,异常电池的电量值高于正常电池的电量值。 Figure 4a is a schematic diagram of the charging principle of a normal battery, and Figure 4b is a schematic diagram of the charging principle of an abnormal battery with an internal short circuit. Referring to Figure 4a, if the battery 200 is normal, when the battery 200 is charging, the lithium ions Li + in the positive electrode of the battery move to the negative electrode of the battery through the separator 230. At the same time, the electrons e - in the positive electrode of the battery migrate to the negative electrode of the battery along the charging circuit 120. In this way, the electrons e - at the positive electrode of the battery decrease and the electrons e - at the negative electrode increase. A potential difference is formed between the positive electrode and the negative electrode of the battery. As the electrons e - move, the voltage of the battery 200 increases. Referring to Figure 4b, on the basis of the normal battery charging principle, if the battery 200 is internally short-circuited, the positive electrode and the negative electrode of the battery 200 will be slightly conductive and form a conductive loop 140. The conductive loop 140 is connected in parallel with the charging circuit 120. The electrons e - from the positive electrode of the battery migrate to the negative electrode of the battery along the charging circuit 120 , and part of the electrons e - from the negative electrode of the battery migrate to the positive electrode of the battery along the conduction loop 140 . Some of the lithium ions Li + embedded in the negative electrode of the battery are deintercalated and move to the battery through the separator 230 positive electrode. It can be seen that when an abnormal battery is internally short-circuited, there is a self-discharge phenomenon. When the battery 200 is being charged, a greater amount of electricity is charged into the battery 200 to compensate for the energy loss of the battery 200 due to self-discharge. Therefore, when the normal battery and the abnormal battery are charged to the same voltage value, the capacity value of the abnormal battery is higher than that of the normal battery.
图5为正常电池和异常电池的电压电量关系曲线的示意图。将电池200的充电数据拟合建立得到电压电量关系曲线,电压电量关系曲线用于表征电池200的电量值随电压变化的关系。需要说明的是,正常电池的电压电量关系曲线可以如图5中实线所示,异常电池的电压电量关系曲线可以如图5中虚线所示。参照图5可知,正常电池的电压值与异常电池的电压值一致时,正常电池的电量值小于异常电池的电量值;反之,正常电池的电量值与异常电池的电量值一致时,正常电池的电压值大于异常电池的电压值。Figure 5 is a schematic diagram of the voltage-electricity relationship curve of a normal battery and an abnormal battery. The charging data of the battery 200 is fitted to obtain a voltage-electricity relationship curve. The voltage-electricity relationship curve is used to represent the relationship between the electric quantity value of the battery 200 and the voltage change. It should be noted that the voltage-electricity relationship curve of a normal battery can be shown as the solid line in Figure 5, and the voltage-electricity relationship curve of an abnormal battery can be shown as the dotted line in Figure 5. Referring to Figure 5, it can be seen that when the voltage value of the normal battery is consistent with the voltage value of the abnormal battery, the power value of the normal battery is smaller than the power value of the abnormal battery; conversely, when the power value of the normal battery is consistent with the power value of the abnormal battery, the power value of the normal battery is The voltage value is greater than the voltage value of the abnormal battery.
基于这一差异,将被测电池的电压值设计为定量,并设计被测值以及标准值与电量值相关,比较被测值与标准值,可以判断出被测电池是否正常。Based on this difference, the voltage value of the battery under test is designed to be quantitative, and the measured value and the standard value are designed to be related to the power value. By comparing the measured value and the standard value, it can be judged whether the battery under test is normal.
从图5可以看出,在充电至相同的电压值时,正常电池和异常电池的电量值不同。因此,在一些实施例中,被测值具体可以为被测电池充电至测试电压区间的目标电压值时对应的电量值。本示例中,标准值即为基准电池充电至目标电压值时对应的电量值。若被测值与标准值不同,则可以认为被测电池异常,若被测值与标准值相同,则可以认为被测电池正常。It can be seen from Figure 5 that when charged to the same voltage value, the capacity values of normal batteries and abnormal batteries are different. Therefore, in some embodiments, the measured value may specifically be the electric quantity value corresponding to when the battery under test is charged to the target voltage value in the test voltage range. In this example, the standard value is the corresponding power value when the reference battery is charged to the target voltage value. If the measured value is different from the standard value, the battery under test can be considered abnormal. If the measured value is the same as the standard value, the battery under test can be considered normal.
目标电压值具体可以为第一端点电压值、也可以为第二端点电压值或者为第一端点电压值与第二端点电压值之间的任意电压值。当被测电池的充电数据包括(2V,6734.3mA·h)、(3.2V,20038.4mA·h)、(4V,35205.1mA·h),测试电压区间为(2V,3.2V)时,若目标电压值可以为第一端点电压值,则可确定被测值为6734.3mA·h,若目标电压值可以为第二端点电压值,则可确定被测值为20038.4mA·h。Specifically, the target voltage value may be the first endpoint voltage value, the second endpoint voltage value, or any voltage value between the first endpoint voltage value and the second endpoint voltage value. When the charging data of the battery under test includes (2V, 6734.3mA·h), (3.2V, 20038.4mA·h), (4V, 35205.1mA·h), and the test voltage range is (2V, 3.2V), if the target If the voltage value can be the first endpoint voltage value, then the measured value can be determined to be 6734.3mA·h. If the target voltage value can be the second endpoint voltage value, then the measured value can be determined to be 20038.4mA·h.
这里,可以根据已通过测试并确定为基准电池在化成工序的充电数据来设计标准值。并且,可以取多个基准电池充电至目标电压值对应的电量值的平均值为标准值,如此,标准值是参考多个基准电池的充电数据进行设计的,以利于提高测试的准确性。Here, the standard value can be designed based on the charging data in the formation process of the benchmark battery that has been tested and determined. Moreover, the average value of the electric quantity values corresponding to multiple reference batteries charged to the target voltage value can be taken as the standard value. In this way, the standard value is designed with reference to the charging data of multiple reference batteries to improve the accuracy of the test.
从图5可以看出,由U C1充电至U C2时,正常电池的电量差值ΔQ 和异常电池的电量差值ΔQ 不同。因此,在一些实施例中,被测值可以为测试电量差ΔQ C,测试电量差ΔQ C为被测电池由测试电压区间的第一端点电压值U C1充电至第二端点电压值U C2时电量值Q的差值,也就是说,测试电量差ΔQ C等于被测电池充电至U C2对应的电量值Q C2减去充电至U C1对应的电量值Q C1。本示例中,标准值为标准电量差ΔQ B,标准电量差ΔQ B为基准电池由U C1充电至U C2时电量值Q的标准差值。如此设计,本实施例中电 池的检测方法是通过比较被测电池由第一端点电压值U C1充电至第二端点电压值U C2时的电量差ΔQ C和标准电量差ΔQ B,以此来判断被测电池是否正常。当ΔQ C=ΔQ B,可以认为被测电池正常;当ΔQ C≠ΔQ B,可以认为被测电池异常。 It can be seen from Figure 5 that when charging from U C1 to U C2 , the power difference ΔQ of the normal battery is different from the power difference ΔQ of the abnormal battery. Therefore, in some embodiments, the measured value may be the test power difference ΔQ C , and the test power difference ΔQ C is when the battery under test is charged from the first endpoint voltage value U C1 of the test voltage interval to the second endpoint voltage value U C2 The difference in electric quantity value Q at that time, that is to say, the test electric quantity difference ΔQ C is equal to the electric quantity value Q C2 corresponding to the battery under test being charged to U C2 minus the electric quantity value Q C1 corresponding to charging to U C1 . In this example, the standard value is the standard power difference ΔQ B , and the standard power difference ΔQ B is the standard deviation value of the power value Q when the reference battery is charged from UC1 to UC2 . Designed in this way, the battery detection method in this embodiment is by comparing the power difference ΔQ C and the standard power difference ΔQ B when the tested battery is charged from the first endpoint voltage value U C1 to the second endpoint voltage value U C2 . to determine whether the battery under test is normal. When ΔQ C = ΔQ B , the battery under test can be considered normal; when ΔQ C ≠ ΔQ B , the battery under test can be considered abnormal.
比如,当被测电池的充电数据包括(2V,6734.3mA·h)、(3.2V,20038.4mA·h)、(4V,35205.1mA·h)时,若确定测试电压区间为(2V,3.2V),则测试电量差ΔQ C=20038.4mA·h-6734.3mA·h=13304.1mA·h。 For example, when the charging data of the battery under test includes (2V, 6734.3mA·h), (3.2V, 20038.4mA·h), (4V, 35205.1mA·h), if the test voltage range is determined to be (2V, 3.2V ), then the test power difference ΔQ C =20038.4mA·h-6734.3mA·h=13304.1mA·h.
其中,标准电量差ΔQ B可以根据经验和实际工况进行设计,例如,测试电压区间为(2V,3.2V)时,标准电量差ΔQ B可以设计为13304.1mA·h、13600mA·h、14000mA·h等,本实施例对此不做限制。 Among them, the standard power difference ΔQ B can be designed based on experience and actual working conditions. For example, when the test voltage range is (2V, 3.2V), the standard power difference ΔQ B can be designed as 13304.1mA·h, 13600mA·h, 14000mA· h, etc., this embodiment does not limit this.
由于内部短路的异常电池的正极和负极导通,异常电池存在自放电现象,因此异常电池充入的电量要大于正常电池充入的电量,以补偿异常电池自放电的部分电量,因此,本实施例的检测方法利用被测电池在化成工序的充电数据可以计算出被测电池的测试电量差,再基于测试电量差与标准电量差,可以辨别出被测电池是否异于基准电池,进而可以筛选出不合格的被测电池。Since the positive and negative electrodes of the abnormal battery with internal short circuit are connected, the abnormal battery has self-discharge phenomenon. Therefore, the amount of electricity charged into the abnormal battery is greater than the amount of electricity charged into the normal battery to compensate for part of the self-discharge of the abnormal battery. Therefore, this implementation The detection method in this example uses the charging data of the battery under test in the formation process to calculate the test power difference of the battery under test. Based on the test power difference and the standard power difference, it can be identified whether the battery under test is different from the reference battery, and then it can be screened Unqualified batteries under test are produced.
并且,正常电池由U C1充电至U C2的电量差值与异常电池由U C1充电至U C2的电量差值的差异较大,本实施例通过设计被测值为测试电量差,与直接设计被测值为被测电池充电至目标电压值时对应的电量值相比,有利于避免出现误判,电池测试的准确性提升。 Moreover, the difference in power between the normal battery charged from U C1 to U C2 and the difference in power between the abnormal battery charged from U C1 to U C2 are relatively large. In this embodiment, the measured value is designed to be the test power difference, which is different from the direct design. The measured value is compared with the corresponding power value when the battery under test is charged to the target voltage value, which helps avoid misjudgments and improves the accuracy of battery testing.
在另一种可实现的方式中,被测值可以为被测电池的充电总电流I 测总。其中,充电总电流指的是电池在充电过程中与电源110之间的电路上的总电流。 In another implementable manner, the measured value may be the total charging current I of the battery under test . The total charging current refers to the total current on the circuit between the battery and the power supply 110 during the charging process.
可以理解的是,继续参考图4a所示,正常电池充电时,电池正极的锂离子Li +经过隔膜230移动至电池负极上,将电能转换成了化学能,同时,电池正极的电子e -沿充电电路120迁移至电池负极,使得电池与电源110之间的电路形成化学电流I 化学,此时I 化学即为正常电池的充电总电流I 。继续参考图4b所示,异常电池充电时由于电池内部形成短路,电池的正极与负极微导通形成导通回路140,导通回路140与充电电路120并联,且正极极片210、负极极片220以及电解液240具有内阻,因此导通回路140可以视作为串接有电阻R2,电池正极的电子e -从电池正极沿充电电路120迁移至电池负极形成化学电流I 化学,电池负极的部分电子e -沿导通回路140迁移至电池正极,导通回路140上形成自放电电流I 自放电,由于导通回路140与充电电路120并联,则异常电池的充电总电 流I 等于I 化学与I 自放电之和。其中,自放电电流I 自放电可以理解为电源110为补偿电池自放电消耗的电量所输入的电流。 It can be understood that, continuing to refer to Figure 4a, when the battery is charged normally, the lithium ions Li + on the positive electrode of the battery move to the negative electrode of the battery through the separator 230, converting the electrical energy into chemical energy. At the same time, the electrons e- on the positive electrode of the battery move along the The charging circuit 120 moves to the negative electrode of the battery, so that the circuit between the battery and the power source 110 forms a chemical current Ichem . At this time, Ichemistry is the total charging current Itotal of the normal battery. Continuing to refer to Figure 4b, when an abnormal battery is charged, a short circuit is formed inside the battery, and the positive and negative electrodes of the battery are slightly connected to form a conductive loop 140. The conductive loop 140 is connected in parallel with the charging circuit 120, and the positive electrode plate 210 and the negative electrode plate are 220 and the electrolyte 240 have internal resistance, so the conduction loop 140 can be regarded as having a resistor R2 connected in series, and the electrons e at the positive electrode of the battery migrate from the positive electrode of the battery along the charging circuit 120 to the negative electrode of the battery to form a chemical current I chemistry , the part of the negative electrode of the battery. The electrons e - migrate to the positive electrode of the battery along the conductive loop 140, and a self-discharge current I is formed on the conductive loop 140. Since the conductive loop 140 is connected in parallel with the charging circuit 120, the total charging current I of the abnormal battery is always equal to I chemical and The sum of I self-discharge . The self-discharge current I self-discharge can be understood as the current input by the power supply 110 to compensate for the power consumed by the battery's self-discharge.
也就是说,在型号、类别等一致的基础上,正常电池的充电总电流I 与异常电池的充电总电流I 不同。基于这一差异,本实施例通过设计被测值为被测电池的充电总电流I 测总,比较被测值与标准值,也可以判断出被测电池是否正常。应理解,本示例中,标准值可以为基准电池的充电总电流I 标总That is to say, on the basis of the same model, category, etc., the total charging current I of a normal battery is always different from the total charging current I of an abnormal battery. Based on this difference, in this embodiment, by designing the measured value to be the total charging current I of the battery under test, and comparing the measured value with the standard value, it can also be determined whether the battery under test is normal. It should be understood that in this example, the standard value may be the total charging current I of the reference battery.
根据I=Q/t,本实施例中确定被测值(即被测电池的充电总电流I 测总)的方法为:I 测总=ΔQ C/ΔT C,其中,ΔQ C可以参照前文描述的方式进行计算,本实施例在此不再赘述,ΔT C是指被测电池由第一端点电压值U C1充电至第二端点电压值U C2所需的充电时长。 According to I=Q/t, the method for determining the measured value (i.e., the total charging current I of the battery under test ) in this embodiment is: Itest =ΔQ C / ΔTC , where ΔQ C can refer to the previous description The calculation is performed in a manner that will not be described in detail in this embodiment. ΔTC refers to the charging time required for the battery under test to charge from the first endpoint voltage value U C1 to the second endpoint voltage value U C2 .
在确定被测值I 测总之后,再比较被测值I 测总与标准值I 标总,若被测值I 测总与标准值I 标总一致,则判断被测电池正常,若被测值I 测总与标准值I 标总不一致,则判断被测电池异常。 After determining the measured value I, compare the measured value I with the standard value I. If the measured value I is consistent with the standard value I, the battery under test is judged to be normal. If the measured value I is inconsistent with the standard value I, the battery under test is judged to be abnormal.
本实施例的检测方法是利用被测电池在化成工序的充电数据计算出被测电池的充电总电流,再基于被测电池的充电总电流与基准电池的充电总电流,可以辨别出被测电池是否异于基准电池,进而可以筛选出不合格的被测电池。相比于利用电量差来检测电池是否合格,被测电池的充电总电流更能反应被测电池内部的短路情况,检测效果佳。The detection method in this embodiment is to use the charging data of the battery under test in the formation process to calculate the total charging current of the battery under test, and then based on the total charging current of the battery under test and the total charging current of the reference battery, the battery under test can be identified Whether it is different from the reference battery, and then the unqualified tested batteries can be screened out. Compared with using the power difference to detect whether the battery is qualified, the total charging current of the battery under test can better reflect the short circuit condition inside the battery under test, and the detection effect is better.
图6为图1所示方法的变形示例的流程示意图。在上述实施例的基础上,如图6所示,当被测值为被测电池的充电总电流I 测总时,步骤S103可以包括如下实施步骤: FIG. 6 is a schematic flowchart of a modified example of the method shown in FIG. 1 . Based on the above embodiment, as shown in Figure 6, when the measured value is the total charging current I of the battery under test , step S103 may include the following implementation steps:
S1031,根据被测值与标准值,计算出被测电池的自放电电流。S1031. Calculate the self-discharge current of the battery under test based on the measured value and the standard value.
S1032,将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常。S1032: Compare the self-discharge current of the battery under test and the self-discharge current threshold to obtain a comparison result, and determine whether the battery under test is normal based on the comparison result.
结合前文可知,在型号、类别等一致的基础上,正常电池的充电总电流I 与异常电池的充电总电流I 不同。并且,正常电池与异常电芯的型号、类别一致时,正常电池充电时电能转换成化学能所形成的化学电流I 化学和异常电池充电时电能转换成化学能所形成的化学电流I 化学相等,因此,正常电池的充电总电流I 与异常电池的充电总电流I 的差值为自放电电流I 自放电。由此,本实施例通过计算出被测电池的自放电电流I C自放电,比较被测电池的自放电电流I C自放电与自放电电流阈值,也可以判断出被测电池是否正常。 Based on the above, it can be seen that on the basis of the same model, category, etc., the total charging current I of a normal battery is always different from the total charging current I of an abnormal battery. Moreover, when the model and type of the normal battery and the abnormal cell are the same, the chemical current I formed by converting electrical energy into chemical energy when charging the normal battery is equal to the chemical current I formed by converting electrical energy into chemical energy when charging the abnormal battery. Therefore, the difference between the total charging current Itotal of the normal battery and the total charging current Itoto of the abnormal battery is the self-discharge current Iself-discharge . Therefore, this embodiment can also determine whether the battery under test is normal by calculating the self-discharge current IC self-discharge of the battery under test and comparing the self-discharge current IC self-discharge of the battery under test with the self-discharge current threshold.
步骤S1031中,标准值即为基准电池的充电总电流I 标总,基准电池作为正常电池,其自放电电流可视为0mA,则基准电池的充电总电流I 标总等于基准电池的化学电流。由 于基准电池与被测电池的型号及类别相同,因此,被测电池的化学电流与基准电池的化学电流相等。总的来说,标准值=基准电池的充电总电流I 标总=基准电池的化学电流=被测电池的化学电流。根据充电总电流I 等于I 化学与I 自放电之和,被测电池的自放电电流I C自 放电的计算公式为:I C自放电=I 测总-I 标总In step S1031, the standard value is the total charging current I of the reference battery. As a normal battery, the self-discharge current of the reference battery can be regarded as 0 mA. Then the total charging current I of the reference battery is equal to the chemical current of the reference battery. Since the model and type of the reference battery and the battery under test are the same, the chemical current of the battery under test is equal to the chemical current of the reference battery. In general, the standard value = the total charging current of the reference battery I standard = the chemical current of the reference battery = the chemical current of the tested battery. According to the total charging current I total equal to the sum of I chemical and I self-discharge , the self-discharge current I C self- discharge of the battery under test is calculated as follows: I C self-discharge = I measured total - I standard total .
步骤S1032中自放电电流阈值可以理解为基准电池的自放电电流I B自放电。当对比结果为被测电池的自放电电流I C自放电等于自放电电流阈值I B自放电,则可以判断被测电池正常,当对比结果为被测电池的自放电电流I C自放电不等于自放电电流阈值I B自放电,则可以判断被测电池异常。 The self-discharge current threshold in step S1032 can be understood as the self-discharge current I B self-discharge of the reference battery. When the comparison result is that the self-discharge current of the battery under test I C self-discharge is equal to the self-discharge current threshold I B self-discharge , the battery under test can be judged to be normal. When the comparison result is that the self-discharge current of the battery under test I C self-discharge is not equal to If the self-discharge current threshold I B self-discharges , it can be judged that the battery under test is abnormal.
例如,在一些实施例中,基准电池可以看作为其自放电电流为0mA,则自放电电流阈值可以设计为0mA。本实施例中,若计算出被测电池的自放电电流I C自放电等于0mA,则可以判断被测电池正常,若计算出被测电池的自放电电流I C自放电不为0mA,则可以判断被测电池异常。 For example, in some embodiments, the reference battery can be regarded as having a self-discharge current of 0 mA, and the self-discharge current threshold can be designed to be 0 mA. In this embodiment, if the self-discharge current I C self-discharge of the battery under test is calculated to be equal to 0 mA, then the battery under test can be judged to be normal. If the self-discharge current I C self-discharge of the battery under test is calculated not to be 0 mA, then it can be determined that the battery under test is normal. Determine whether the battery under test is abnormal.
利用本实施例的检测方法可以检测被测电池的性能是否合格,尤其是适用于检测被测电池的自放电性能是否合格。并且,该检测方法是通过计算出被测电池的自放电电流I C自放电并据此来筛选出不合格的电池,这样,可以直观的了解到被测电池是否存在自放电现象,以检测被测电池的自放电是否严重。此外,计算出被测电池的自放电电流I C自放 后,结合公式Q=I×t,还可以计算出被测电池搁置一段时间后的耗电量,进而可以确认被测电池的自放电率,被测电池的自放电率可用于定义被测电池的规格。 The detection method of this embodiment can be used to detect whether the performance of the battery under test is qualified, and is particularly suitable for detecting whether the self-discharge performance of the battery under test is qualified. Moreover, this detection method is to screen out unqualified batteries by calculating the self-discharge current I C of the battery under test. In this way, you can intuitively understand whether there is self-discharge in the battery under test to detect the self-discharge phenomenon. Check whether the battery's self-discharge is serious. In addition, after calculating the self-discharge current I C of the battery under test , combined with the formula Q = I Discharge rate, the self-discharge rate of the battery under test can be used to define the specifications of the battery under test.
除了设计自放电电流阈值等于0mA之外,自放电电流阈值还可以利用其他方式来确定。在一些实施例中,继续参考图6所示,在步骤S1031之后、在步骤S1032之前,本实施例的电池的检测方法还可以包括:In addition to designing the self-discharge current threshold equal to 0mA, the self-discharge current threshold can also be determined in other ways. In some embodiments, continuing to refer to FIG. 6 , after step S1031 and before step S1032, the battery detection method of this embodiment may further include:
步骤S104,获取多个被测电池的自放电电流。Step S104: Obtain the self-discharge currents of multiple batteries under test.
步骤S105,根据多个被测电池的自放电电流的分布,确定自放电电流阈值。Step S105: Determine a self-discharge current threshold based on the distribution of self-discharge currents of multiple batteries under test.
在步骤S1031的基础上,步骤S104可以获取到多个被测电池的自放电电流I C自放 。需要指出的是,由于电池制造过程中不可避免存在一些杂质,因此一般的正常电池存在轻微的自放电现象。本实施例的检测方法中,因为被测电池的自放电电流I C自放电不是利用检测仪器直接测得,而是根据被测电池的充电总电流I 测总与标准值I 标总的差值计算得到,其中,标准值I 标总仅作为参考值,实际计算得到的被测电池的充电总电流I 测总可能高于标准值I 标总、也可能低于或等于标准值I 标总。因此,计算得到的被测电池的自放电电流I C自放电可能大于0mA、也可能小于或者等于0mA。 Based on step S1031, step S104 can obtain the self-discharge current IC self- discharge of multiple batteries under test. It should be pointed out that due to the inevitable presence of some impurities in the battery manufacturing process, general normal batteries have slight self-discharge. In the detection method of this embodiment, because the self-discharge current I of the battery under test is not measured directly using a detection instrument, it is measured based on the difference between the total charging current I of the battery under test and the standard value I. Calculated, in which the standard value I is only used as a reference value. The actual calculated total charging current I of the battery under test may be higher than the standard value I, or may be lower than or equal to the standard value I. Therefore, the calculated self-discharge current I C of the battery under test may be greater than 0 mA, or may be less than or equal to 0 mA.
在步骤S105中,可以统计多个被测电池的自放电电流I C自放电以及电池编号,并绘制出被测电池的自放电电流的分布图,例如可以参见图7,图7为本申请一些实施例的电池的检测方法中被测电池的自放电电流的散点图。基准电池的自放电电流可以视作为0mA,结合图7可知,大部分被测电池的自放电电流I C自放电分散在0mA附近,少部分被测电池的自放电电流I C自放电远大于0mA。在图7中,可以确定自放电电流I C自放电超出1A的点为离散点,则自放电电流I C自放电超出1A的被测电池为异常电池。 In step S105, the self-discharge current I C self-discharge and battery number of multiple batteries under test can be counted, and a distribution diagram of the self-discharge current of the battery under test can be drawn. For example, see Figure 7, which shows some diagrams of the present application. Scatter plot of the self-discharge current of the battery under test in the battery detection method of the embodiment. The self-discharge current of the reference battery can be regarded as 0mA. Based on Figure 7, it can be seen that the self-discharge current IC of most tested batteries is scattered around 0mA, and the self- discharge current IC of a small number of tested batteries is much greater than 0mA. . In Figure 7, it can be determined that the point where the self-discharge current IC exceeds 1A is a discrete point, and the battery under test whose self -discharge current IC exceeds 1A is an abnormal battery.
在本申请的其他实施例中,可以根据被测电池的自放电电流I C自放电的数值和出现的频次绘制自放电电流的正态分布曲线,结合3σ原则,可以确定被测电池为正常电池时的自放电电流I C自放电基本分布在[0-3σ,0+3σ]之间,σ是指标准差。这样,当被测电池的自放电电流I C自放电的范围为0-3σ≤I C自放电≤0+3σ时,可以判断被测电池为正常电池,在被测电池的自放电电流I C自放电的范围为I C自放电<0-3σ或I C自放电>0+3σ时,可以判断被测电池为异常电池。 In other embodiments of the present application, the normal distribution curve of the self-discharge current can be drawn according to the value and frequency of self-discharge of the battery under test. Combined with the 3σ principle, the battery under test can be determined to be a normal battery. The self-discharge current I C self-discharge is basically distributed between [0-3σ, 0+3σ], σ refers to the standard deviation. In this way, when the self-discharge current I C of the battery under test is in the range of 0-3σ ≤ I C self-discharge ≤ 0 + 3σ, the battery under test can be judged to be a normal battery . When the range of self-discharge is I C self-discharge <0-3σ or I C self-discharge >0+3σ, the battery under test can be judged to be an abnormal battery.
判断被测电池的自放电电流I C自放电是否位于[0-3σ,0+3σ]之间的具体实现方式可以参照下述示例: To determine whether the self-discharge current I C of the battery under test is between [0-3σ, 0+3σ], you can refer to the following example:
在一种可能的示例中,自放电电流阈值可以设计为0mA。本示例中,步骤S1032的具体实现方式为:将被测电池的自放电电流I C自放电和0mA对比,此时得到的对比结果为I C自放电,再根据I C自放电的绝对值是否小于等于3σ来判断被测电池是否正常。 In a possible example, the self-discharge current threshold can be designed to be 0mA. In this example, the specific implementation method of step S1032 is: compare the self-discharge current I C self-discharge of the battery under test with 0mA. The comparison result obtained at this time is I C self-discharge , and then whether the absolute value of I C self-discharge is Less than or equal to 3σ to determine whether the battery under test is normal.
在另一种可能的示例中,自放电电流阈值可以包括第一临界值和第二临界值,其中,第一临界值为-3σ(单位:mA),第二临界值为3σ(单位:mA)。本示例中,步骤S1032可以采用如下步骤来实现:In another possible example, the self-discharge current threshold may include a first critical value and a second critical value, where the first critical value is -3σ (unit: mA) and the second critical value is 3σ (unit: mA). ). In this example, step S1032 can be implemented by using the following steps:
步骤1,将被测电池的自放电电流I C自放电与第一临界值-3σ对比,得到第一对比结果为差值Δd1=I C自放电+3σ; Step 1: Compare the self-discharge current I C self-discharge of the battery under test with the first critical value -3σ, and obtain the first comparison result as the difference Δd1 = I C self-discharge + 3σ;
步骤2,将被测电池的自放电电流I C自放电与第二临界值+3σ对比,得到第二对比结果为差值Δd2=I C自放电-3σ; Step 2: Compare the self-discharge current I C self-discharge of the battery under test with the second critical value +3σ, and obtain the second comparison result as the difference Δd2 = I C self-discharge -3σ;
步骤3,当第一对比结果Δd1大于0、且第二对比结果Δd2小于0时,判断被测电池为正常电池。Step 3: When the first comparison result Δd1 is greater than 0 and the second comparison result Δd2 is less than 0, determine that the battery under test is a normal battery.
由于电池生产过程的影响,各个电池的性能存在差异,因此,即使各个电池均为正常电池,各个电池的自放电电流大小也可能不完全一致。本实施例根据被测电池的自放电电流的分布来确定自放电电流阈值,这样,通过比较被测电池的自放电电流和自放电电流阈值可以判定被测电池的自放电性能是否正常。结合上文可见,用于评判电池性能 的自放电电流的取值可以为范围区间、而不是单一数值,进而有利于提高电池筛选的准确性与合理性。Due to the influence of the battery production process, the performance of each battery is different. Therefore, even if each battery is a normal battery, the self-discharge current of each battery may not be completely consistent. This embodiment determines the self-discharge current threshold based on the distribution of the self-discharge current of the battery under test. In this way, by comparing the self-discharge current of the battery under test and the self-discharge current threshold, it can be determined whether the self-discharge performance of the battery under test is normal. Based on the above, it can be seen that the value of self-discharge current used to evaluate battery performance can be a range instead of a single value, which will help improve the accuracy and rationality of battery screening.
示例性地,继续参考图6所示,在步骤S1032之后,本实施例的电池的检测方法还可以包括:Illustratively, continuing to refer to FIG. 6 , after step S1032, the battery detection method of this embodiment may further include:
步骤S106,根据基准电池的自放电电流,对自放电电流阈值进行修正。Step S106: Modify the self-discharge current threshold according to the self-discharge current of the reference battery.
图8为基准电池的自放电电流的正态分布图。步骤S106的实现方式可以为:获取多个基准电池的自放电电流,统计基准电池的自放电电流所在的区间及各区间出现的频次,建立正态分布图(例如图8所示),正态分布图的横轴为基准电池的自放电电流的区间,正态分布图的纵轴为各区间的频次,根据基准电池的自放电电流的分布情况设计自放电电流阈值。例如,自放电电流阈值可以设计为出现频次最高的基准电池的自放电电流。Figure 8 is a normal distribution diagram of the self-discharge current of the reference battery. Step S106 can be implemented by: obtaining the self-discharge currents of multiple reference batteries, counting the intervals in which the self-discharge currents of the reference batteries are located and the frequency of each interval, and establishing a normal distribution diagram (for example, as shown in Figure 8). The horizontal axis of the distribution chart is the interval of the self-discharge current of the reference battery, and the vertical axis of the normal distribution chart is the frequency of each interval. The self-discharge current threshold is designed based on the distribution of the self-discharge current of the reference battery. For example, the self-discharge current threshold can be designed to be the self-discharge current of the reference battery with the highest frequency.
其中,获取多个基准电池的自放电电流的实现方式具体可以参考上述步骤S1031。应理解,在获取多个基准电池的自放电电流之前,需要先确定基准电池。基准电池是指已通过测试并确定为正常电池,且型号、类型与被测电池一致的电池。这里,值得指出的是,基准电池可以是采用相关技术中的方法测试电池的K值或者自放电率等确定的。以测试电池的K值来确定基准电池为例,先测试电池的K值,根据K值筛选出正常电池,将筛选出的正常电池中型号、类型与被测电池一致的部分电池作为基准电池,再根据基准电池在化成工序的充电数据计算出基准电池的自放电电流并以此修正自放电电流阈值。The specific implementation method of obtaining the self-discharge currents of multiple reference batteries may refer to the above-mentioned step S1031. It should be understood that before obtaining the self-discharge currents of multiple reference batteries, the reference battery needs to be determined first. The reference battery refers to the battery that has passed the test and is determined to be a normal battery, and the model and type are consistent with the battery under test. Here, it is worth pointing out that the reference battery can be determined by testing the K value or self-discharge rate of the battery using methods in the related art. Taking the K value of the test battery to determine the benchmark battery as an example, first test the K value of the battery, screen out the normal batteries based on the K value, and use some of the selected normal batteries with the same model and type as the battery under test as the benchmark battery. Then, the self-discharge current of the reference battery is calculated based on the charging data of the reference battery in the formation process, and the self-discharge current threshold is corrected accordingly.
由于K值测试或自放电率测试的方法较为成熟,且电池需要搁置一段时间才能测试出K值或自放电率,因此,利用该方法筛选正常电池的准确度较高。也就是说,步骤S106的目的可以理解为利用已知、准确性高的方法筛选出基准电池,再利用本实施例的检测方法计算基准电池的自放电电流,根据基准电池的自放电电流修正自放电电流阈值。这样,筛选基准电池的准确性高,有利于减小自放电电流阈值的设计误差对被测电池的测试结果的影响,提高被测电池的测试准确性。Since the K value test or self-discharge rate test method is relatively mature, and the battery needs to be left aside for a period of time before the K value or self-discharge rate can be tested, the accuracy of using this method to screen normal batteries is relatively high. In other words, the purpose of step S106 can be understood as using a known and highly accurate method to screen out the reference battery, then using the detection method of this embodiment to calculate the self-discharge current of the reference battery, and correcting the self-discharge current based on the self-discharge current of the reference battery. discharge current threshold. In this way, the accuracy of screening the reference battery is high, which is conducive to reducing the impact of the design error of the self-discharge current threshold on the test results of the battery under test, and improving the test accuracy of the battery under test.
这样设计,自放电电流阈值不仅考虑了被测电池的自放电电流的分布来进行设计,还考虑了基准电池的自放电电流来进行设计,以利于提高自放电电流阈值的准确性,使得根据对比结果可以准确判断出被测电池为正常电池还是异常电池,降低电池筛选的误差。Designed in this way, the self-discharge current threshold is designed not only considering the distribution of the self-discharge current of the battery under test, but also considering the self-discharge current of the reference battery, so as to improve the accuracy of the self-discharge current threshold, so that according to the comparison The results can accurately determine whether the tested battery is a normal battery or an abnormal battery, reducing battery screening errors.
当被测值为被测电池的充电总电流I 测总,标准值为基准电池的充电总电流I 标总时,如图6所示,在执行步骤S1031之前,电池的检测方法还可以执行下述步骤: When the measured value is the total charging current I of the battery under test and the standard value is the total charging current I of the reference battery , as shown in Figure 6, before executing step S1031, the battery detection method can also be performed as follows: Described steps:
步骤1,获取基准电池在化成工序的充电数据。Step 1: Obtain the charging data of the reference battery during the formation process.
步骤2,根据测试电压区间以及基准电池的充电数据,计算标准值。Step 2: Calculate the standard value based on the test voltage range and the charging data of the reference battery.
本实施例中,根据I=Q/t,标准值的计算公式即为I 标总=ΔQ B/ΔT BIn this embodiment, according to I=Q/t, the calculation formula of the standard value is I standard total =ΔQ B /ΔT B .
上述标准电量差ΔQ B为电池由U C1充电至U C2时电量值Q的标准差值。在较佳的一种示例中,基准电池属于正常电池,故基准电池由U C1充电至U C2时电量值Q的差值可以视作标准电量差,也即标准电量差ΔQ B可以设计为等于基准电池充电至第二端点电压值U C2时对应的电量值Q B1减去基准电池充电至第一端点电压值U C1对应的电量值Q B2,则ΔQ B=Q B2-Q B1。其中,基准电池的电量值可以在步骤1中获得,其具体的获取方式和被测电池类似,也可以由检测电路130检测得到。这样,步骤1中可以获取到基准电池的多组充电数据,每组充电数据均为(U,Q)。 The above standard power difference ΔQ B is the standard deviation value of the power value Q when the battery is charged from U C1 to U C2 . In a better example, the reference battery is a normal battery, so the difference in power value Q when the reference battery is charged from U C1 to U C2 can be regarded as the standard power difference, that is, the standard power difference ΔQ B can be designed to be equal to The electric quantity value Q B1 corresponding to when the reference battery is charged to the second endpoint voltage value U C2 is subtracted from the electric quantity value Q B2 corresponding to the first end point voltage value U C1 of the reference battery, then ΔQ B = Q B2 - Q B1 . The power value of the reference battery can be obtained in step 1, and its specific acquisition method is similar to that of the battery under test, and can also be detected by the detection circuit 130. In this way, multiple sets of charging data of the reference battery can be obtained in step 1, and each set of charging data is (U, Q).
其中,ΔT B是指正常电池由测试电压区间的第一端点电压值U C1充电至第二端点电压值U C2所需的标准充电时长。ΔT B可以根据经验和实际工况进行设计,例如,测试电压区间为(2V,3.2V)时,ΔT B可以设计为0.8h、0.82h、0.85h、1h等,本实施例对此不做限制。 Among them, ΔT B refers to the standard charging time required for a normal battery to be charged from the first endpoint voltage value U C1 of the test voltage range to the second endpoint voltage value U C2 . ΔT B can be designed based on experience and actual working conditions. For example, when the test voltage range is (2V, 3.2V), ΔT B can be designed as 0.8h, 0.82h, 0.85h, 1h, etc. This embodiment does not do this limit.
在一些实施例中,由于基准电池为正常电池,因此,故基准电池由U C1充电至U C2时充电时长的差值可以视作标准充电时长ΔT B。本示例中,除了电压值和对应的电量值,检测电路130还配置为能够检测电池充电至某一电压值所需的充电时长T(单位:h)。此时,所获取到的被测电池的充电数据和基准电池的充电数据均为(T,U,Q)。这样,根据基准电池在化成工序的充电数据可以确定标准充电时长ΔT B。其中,检测电路130可以包括时钟芯片,时钟芯片用于计量电池的充电时长。 In some embodiments, since the reference battery is a normal battery, the difference in charging time when the reference battery is charged from U C1 to U C2 can be regarded as the standard charging time ΔT B . In this example, in addition to the voltage value and the corresponding power value, the detection circuit 130 is also configured to detect the charging time T (unit: h) required for charging the battery to a certain voltage value. At this time, the obtained charging data of the battery under test and the charging data of the reference battery are both (T, U, Q). In this way, the standard charging time ΔT B can be determined based on the charging data of the reference battery in the formation process. The detection circuit 130 may include a clock chip, and the clock chip is used to measure the charging time of the battery.
示例性地,获取到基准电池的充电数据如表1所示。For example, the charging data of the reference battery are obtained as shown in Table 1.
表1Table 1
Figure PCTCN2022110933-appb-000001
Figure PCTCN2022110933-appb-000001
表1中示出了A电池和B电池的充电数据,下面以测试电压区间为(2V,3.2V)为例进行说明,其中,A电池由2V充电至3.2V所需的充电时长为1.82h-1h=0.82h,则ΔT B可以设计为0.82h。例如,以A电池为基准电池时,可以计算出标准电量差ΔQ B=20038.4mA·h-6734.3mA·h=13304.1mA·h,这样,基准电池的充电总电流I 标总=ΔQ B÷ΔT B=13304.1mA·h÷0.82h=16.224mA,则标准值即为16.224mA。再例如,以B电池为基准电池时,可以计算出标准电量差ΔQ B=20318.5mA·h-7073.4mA·h=13245.1mA·h,这样,基准电池的充电总电流I 标总=ΔQ B÷ΔT B=13245.1mA·h÷0.82h=16.152mA。 Table 1 shows the charging data of battery A and battery B. The following takes the test voltage range as (2V, 3.2V) as an example. The charging time required for battery A to charge from 2V to 3.2V is 1.82h. -1h=0.82h, then ΔT B can be designed as 0.82h. For example, when battery A is used as the reference battery, the standard power difference ΔQ B = 20038.4mA·h-6734.3mA·h = 13304.1mA·h can be calculated. In this way, the total charging current of the reference battery IStandard = ΔQ B ÷ΔT B = 13304.1mA·h÷0.82h = 16.224mA, then the standard value is 16.224mA. For another example, when battery B is used as the reference battery, the standard power difference ΔQ B = 20318.5mA·h-7073.4mA·h = 13245.1mA·h can be calculated. In this way, the total charging current of the reference battery IStandard = ΔQ B ÷ ΔT B =13245.1mA·h÷0.82h=16.152mA.
可以理解的是,标准值还可以为多个基准电池的充电总电流的平均值。例如,A电池和B电池均可以作为基准电池,此时,标准值可以为A电池的充电总电流和B电池的充电总电流的平均值,则标准值为(16.224mA+16.152mA)/2=16.188mA。相较于取一个基准电池的充电总电流为标准值,本实施例中取多个基准电池的充电总电流的平均值为标准值,有利于降低所参考的基准电池的充电总电流的误差对测试带来的影响,以利于提高测试的准确性。It can be understood that the standard value can also be an average of the total charging current of multiple reference batteries. For example, both A battery and B battery can be used as the reference battery. In this case, the standard value can be the average of the total charging current of battery A and the total charging current of battery B, then the standard value is (16.224mA+16.152mA)/2 =16.188mA. Compared with taking the total charging current of a reference battery as the standard value, in this embodiment, taking the average of the total charging current of multiple reference batteries as the standard value is beneficial to reducing the error of the referenced reference battery's total charging current. The impact brought by the test will help improve the accuracy of the test.
与根据已往的经验设计标准值为一固定数值相比,本实施例的检测方法中根据基准电池在化成工序真实的充电数据来计算标准值,这样,标准值不容易存在误差、设计合理。Compared with designing the standard value as a fixed value based on past experience, the detection method of this embodiment calculates the standard value based on the actual charging data of the reference battery in the formation process. In this way, the standard value is less prone to errors and the design is reasonable.
值得说明的是,当检测电路130能够检测到电池的充电时长、充电数据包括充电时长时,ΔT c可以根据步骤S101中获取到的被测电池的充电数据计算得到,此时ΔT c可以为被测电池充电至第二端点电压值所需的充电时长T2减去被测电池充电至第一端点电压值所需的充电时长T1。 It is worth noting that when the detection circuit 130 can detect the charging time of the battery and the charging data includes the charging time, ΔT c can be calculated based on the charging data of the battery under test obtained in step S101 . At this time, ΔT c can be The charging time T2 required for the battery under test to charge to the second endpoint voltage value is minus the charging time T1 required for the battery under test to charge to the first endpoint voltage value.
或者,在其他可行的实施例中,ΔT C可以等于ΔT B,则被测值为被测电池的充电总电流I 测总时,I 测总=ΔQ C/ΔT C=ΔQ C/ΔT B。如此设计,按照正常电池由第一端点电压值充电至第二端点电压值所需的标准时长来计算被测电池的充电总电流,这样,无需对被测电池由第一端点电压值充电至第二端点电压值所需的充电时长进行计算,节省了计算量。 Or, in other feasible embodiments, ΔTC can be equal to ΔTB , then the measured value is the total charging current of the battery under test Itest , Itest = ΔQC / ΔTC = ΔQC / ΔTB . Designed in this way, the total charging current of the battery under test is calculated based on the standard time required for a normal battery to charge from the first endpoint voltage value to the second endpoint voltage value. In this way, there is no need to charge the tested battery from the first endpoint voltage value. The charging time required to reach the second endpoint voltage value is calculated, which saves calculation time.
若假定表1所示的A电池与B电池的充电总电流的平均值为标准值,即标准值为16.188mA·h,测试电压区间为(2V,3.2V),ΔT c为0.82h,当被测电池的测试电量差如表2所示时,根据前文描述的内容,可测得被测电池对应的充电总电流及自放电电流。 If it is assumed that the average of the total charging current of battery A and battery B shown in Table 1 is the standard value, that is, the standard value is 16.188mA·h, the test voltage range is (2V, 3.2V), ΔT c is 0.82h, when When the test power difference of the battery under test is as shown in Table 2, according to the content described above, the total charging current and self-discharge current of the battery under test can be measured.
表2Table 2
Figure PCTCN2022110933-appb-000002
Figure PCTCN2022110933-appb-000002
以自放电电流阈值为0mA为例,此时,表2中被测电池1的自放电电流I C自放电不等于自放电电流阈值,则该被测电池被判断为存在异常,即为不合格电池;同样地,表2中被测电池2的自放电电流I C自放电不等于自放电电流阈值,则该被测电池被判断为存在异常,也为不合格电池。 Taking the self-discharge current threshold as 0mA as an example, at this time, the self-discharge current IC of battery 1 under test in Table 2 is not equal to the self-discharge current threshold, then the battery under test is judged to be abnormal and is unqualified. Battery; Similarly, if the self-discharge current I C of battery 2 under test in Table 2 is not equal to the self-discharge current threshold, the battery under test is judged to be abnormal and is also an unqualified battery.
其中,步骤S102中根据被测电池的充电数据,确定被测电池的测试电压区间的实现方式具体包括如下的执行步骤:Among them, in step S102, the implementation method of determining the test voltage interval of the battery under test based on the charging data of the battery under test specifically includes the following execution steps:
步骤1021,根据被测电池的充电数据进行拟合,生成被测电池的化成曲线;化成曲线包括被测电池的电压值和对应的电量值。Step 1021: Perform fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; the formation curve includes the voltage value and the corresponding power value of the battery under test.
步骤1022,根据被测电池的化成曲线上各点的斜率,确定测试电压区间。Step 1022: Determine the test voltage interval based on the slope of each point on the formation curve of the battery under test.
步骤S101能够获取到多组被测电池的充电数据,每组充电数据为(U,Q),步骤S1021通过将多组充电数据拟合,可以得到被测电池的化成曲线。示例性地,根据被测电池的充电数据可以拟合得到图9所示的化成曲线,化成曲线的纵轴表征被测电池的电压值,化成曲线的横轴表征被测电池的电量值。其中,图9为本申请一些实施例的被测电池的化成曲线示意图。从化成曲线可以看出,被测电池的充电过程中,被测电池的电压值与电量值呈正相关。并且,被测电压的电压值处于2V~3.2V的范围时,曲线ab段上各点的切线斜率大于等于k1;被测电压的电压值处于3.6V~4V的范围时,曲线cd段上各点的切线斜率大于等于k2;被测电压的电压值处于3.2V~3.6V的范围时,曲线bc段上各点的切线斜率大于等于0且小于k1和k2。这意味着被测电压的电压值处于2V~3.2V的范围以及处于3.6V~4V的范围时电压值快速增长,被测电压的电压值处于3.2V~3.6V的范围时电压值增长缓慢。如此,曲线ab段可以视作化成曲线的第一非平台区,曲线bc段可以视作化成曲线的平台区,曲线cd段可以视作化成曲线的第二非平台区。Step S101 can obtain multiple sets of charging data of the battery under test, and each set of charging data is (U, Q). Step S1021 can obtain the formation curve of the battery under test by fitting multiple sets of charging data. For example, according to the charging data of the battery under test, the formation curve shown in Figure 9 can be obtained by fitting. The vertical axis of the formation curve represents the voltage value of the battery under test, and the horizontal axis of the formation curve represents the power value of the battery under test. Among them, FIG. 9 is a schematic diagram of the formation curve of the tested battery according to some embodiments of the present application. It can be seen from the formation curve that during the charging process of the battery under test, the voltage value of the battery under test is positively correlated with the power value. Moreover, when the voltage value of the measured voltage is in the range of 2V ~ 3.2V, the tangent slope of each point on the curve segment ab is greater than or equal to k1; when the voltage value of the measured voltage is in the range of 3.6V ~ 4V, the tangent slope of each point on the curve segment cd is The tangent slope of the point is greater than or equal to k2; when the voltage value of the measured voltage is in the range of 3.2V to 3.6V, the tangent slope of each point on the curve bc segment is greater than or equal to 0 and less than k1 and k2. This means that when the voltage value of the measured voltage is in the range of 2V to 3.2V and in the range of 3.6V to 4V, the voltage value increases rapidly, and when the voltage value of the measured voltage is in the range of 3.2V to 3.6V, the voltage value increases slowly. In this way, the curve segment ab can be regarded as the first non-platform area transformed into a curve, the curve segment bc can be regarded as the platform area transformed into a curve, and the curve segment cd can be regarded as the second non-platform area transformed into a curve.
这样,步骤S1022的具体实现方式可以为根据被测电池的化成曲线上各点的斜率将化成曲线划分成平台区和非平台区,确定平台区对应的电压范围为测试电压区间或者 确定非平台区对应的电压范围为测试电压区间。上述根据化成曲线上各点的斜率将化成曲线划分成平台区和非平台区包括但不限于如下可能的实现方式:In this way, the specific implementation of step S1022 can be to divide the formation curve into a platform area and a non-platform area according to the slope of each point on the formation curve of the battery under test, determine the voltage range corresponding to the platform area as the test voltage interval, or determine the non-platform area. The corresponding voltage range is the test voltage interval. The above-mentioned division of the formation curve into platform areas and non-platform areas based on the slope of each point on the formation curve includes but is not limited to the following possible implementation methods:
在一种示例中,根据化成曲线构建化成函数U=f(Q),化成函数用于表征化成曲线,对化成函数进行一阶求导得到一阶导函数U=f’(Q),将化成曲线中各点对应的充电数据代入一阶导函数U=f’(Q)求得各点的一阶导数。这样,确认一阶导数大于等于k1、且电压值最小的点为第一非平台区的开始端点,确认一阶导数大于等于k1、且电压值最大的点为第一非平台区的结束端点,则第一非平台区可以确定。确认一阶导数大于等于k2、且电压值最小的点为第二非平台区的开始端点,确认一阶导数大于等于k2、且电压值最大的点为第二非平台区的结束端点,则第二非平台区可以确定。其中,第一非平台区的结束端点即为平台区的开始端点,第二非平台区的开始端点即为平台区的结束端点,则平台区可以确定。In one example, the transformation function U=f(Q) is constructed based on the transformation curve. The transformation function is used to characterize the transformation curve. The transformation function is first-order differentiated to obtain the first-order derivative function U=f'(Q). The transformation function is The charging data corresponding to each point in the curve is substituted into the first-order derivative function U=f'(Q) to obtain the first-order derivative of each point. In this way, it is confirmed that the point where the first-order derivative is greater than or equal to k1 and the voltage value is the smallest is the starting end point of the first non-platform area, and the point where the first-order derivative is greater than or equal to k1 and the voltage value is the largest is the end end point of the first non-platform area. Then the first non-platform area can be determined. Confirm that the point with the first-order derivative greater than or equal to k2 and the smallest voltage value is the starting endpoint of the second non-platform area, and confirm that the point with the first-order derivative greater than or equal to k2 and the largest voltage value is the end endpoint of the second non-platform area, then the The second non-platform area can be determined. Among them, the end endpoint of the first non-platform area is the start endpoint of the platform area, and the start endpoint of the second non-platform area is the end endpoint of the platform area, then the platform area can be determined.
或者,在另一种示例中,根据化成曲线构建化成函数U=f(Q),化成函数用于表征化成曲线,对化成函数进行一阶求导得到一阶导函数U=f’(Q),将被测电池的充电数据按照电压值由小到大的顺序依次排列并代入一阶导函数U=f’(Q),进而可以得到一阶导数序列,确定一阶导数由大于等于k1转变为大于0但小于k1和k2的点为平台区的开始端点,确定一阶导数由大于0但小于k1和k2转变为大于等于k2的点为平台区的结束端点,则平台区可以确定,进而可以确定第一非平台区和第二非平台区。Or, in another example, the transformation function U=f(Q) is constructed based on the transformation curve, the transformation function is used to characterize the transformation curve, and the first-order derivative is performed on the transformation function to obtain the first-order derivative function U=f'(Q) , arrange the charging data of the battery under test in order from small to large voltage values and substitute it into the first-order derivative function U=f'(Q), and then the first-order derivative sequence can be obtained, and the first-order derivative can be determined to change from greater than or equal to k1 The point that is greater than 0 but less than k1 and k2 is the starting end point of the platform area. It is determined that the point where the first derivative changes from greater than 0 but less than k1 and k2 to greater than or equal to k2 is the end end point of the platform area. Then the platform area can be determined, and then A first non-platform area and a second non-platform area may be determined.
上述化成曲线中各点的一阶导数即表征该点的切线斜率,这样,该检测方法通过计算一阶导数可以划分出平台区和非平台区。The first-order derivative of each point in the formation curve represents the tangent slope of the point. In this way, the detection method can divide the platform area and the non-platform area by calculating the first-order derivative.
在第一种示例中,可以确定非平台区对应的电压范围为测试电压区间。当被测电池的化成曲线如图9所示时,此时的被测电池的测试电压区间可以为(2V,3.2V)或(3.6V,4V)。并且,可理解的是,在一些实施例中,被测电池的测试电压区间进一步还可以设计为包含于非平台区对应的电压范围,比如,被测电池的测试电压区间可以为(2.2V,3V)、(3.8V,4V)等。In the first example, the voltage range corresponding to the non-platform area can be determined as the test voltage interval. When the formation curve of the battery under test is as shown in Figure 9, the test voltage range of the battery under test at this time can be (2V, 3.2V) or (3.6V, 4V). Moreover, it can be understood that in some embodiments, the test voltage range of the battery under test can be further designed to be included in the voltage range corresponding to the non-platform area. For example, the test voltage range of the battery under test can be (2.2V, 3V), (3.8V, 4V), etc.
在第二种示例中,可以确定平台区对应的电压范围为测试电压区间。当被测电池的化成曲线如图9所示时,此时的被测电池的测试电压区间可以为(3.2V,3.6V)。并且,可理解的是,在一些实施例中,被测电池的测试电压区间进一步还可以设计为包含于平台区对应的电压范围,比如,被测电池的测试电压区间可以为(3.3V,3.5V)。In the second example, the voltage range corresponding to the platform area can be determined as the test voltage interval. When the formation curve of the battery under test is as shown in Figure 9, the test voltage range of the battery under test at this time can be (3.2V, 3.6V). Moreover, it can be understood that in some embodiments, the test voltage range of the battery under test can be further designed to be included in the voltage range corresponding to the platform area. For example, the test voltage range of the battery under test can be (3.3V, 3.5V V).
与设计平台区对应的电压范围为测试电压区间相比,第一种示例中通过设计非平台区对应的电压范围为测试电压区间,在电量差值相同的情况下,非平台区对应的电压 差值更大,则测试电压区间的第一端点电压值和第二端点电压值的差值可以较大,以利于进行计算。Compared with designing the voltage range corresponding to the platform area as the test voltage interval, in the first example, the voltage range corresponding to the non-platform area is designed as the test voltage interval. When the power difference is the same, the voltage difference corresponding to the non-platform area If the value is larger, the difference between the first endpoint voltage value and the second endpoint voltage value of the test voltage interval can be larger to facilitate calculation.
需要指出的是,对于同一型号的被测电池而言,根据其中一个被测电池的充电数据采用步骤S102获取得到测试电压区间之后,利用本实施例的方法检测其他被测电池时可以参考该测试电压区间,此时可以省去步骤S102。It should be pointed out that for the tested batteries of the same model, after the test voltage interval is obtained according to the charging data of one of the tested batteries using step S102, this test can be referred to when using the method of this embodiment to detect other tested batteries. voltage range, step S102 can be omitted at this time.
本实施例的电池的检测方法基于被测电池的充电数据建立化成曲线,根据化成曲线上各点的斜率的变化情况来确定测试电压区间,充分考虑到了化成曲线的变化特性,有利于提升测试准确性。The battery detection method of this embodiment establishes a formation curve based on the charging data of the battery under test, and determines the test voltage range based on the changes in the slope of each point on the formation curve. This fully takes into account the changing characteristics of the formation curve, which is beneficial to improving test accuracy. sex.
当然,在本申请的其他实施例中,也可以任意选择被测电池的充电数据中的两个电压值作为测试电压区间的端点电压值,进而确定被测电池的测试电压区间。Of course, in other embodiments of the present application, two voltage values in the charging data of the battery under test can also be arbitrarily selected as the endpoint voltage values of the test voltage interval, thereby determining the test voltage interval of the battery under test.
值得说明的是,参考本实施例的检测方法,利用化成工序的充电数据来测试电池的自放电电流,进而检测电池是否正常是经过大量实验验证的。具体来说,由于电池内部短路导致自放电相当于电池串联电阻导致放电,因此,实验方案为对利用本实施例的检测方法对未化成的电池进行充电并记录充电数据,检测电池未串联电阻时的自放电电流和串联了电阻时的自放电电流,根据电池未串联电阻时的自放电电流和串联有电阻时的自放电电流的差异,证明了电池串联有电阻时的自放电电流异于电池未串联电阻时的自放电电流,因此基于电池的自放电电流可以判断出电池是否正常。It is worth noting that, referring to the detection method of this embodiment, using the charging data of the formation process to test the self-discharge current of the battery, and then detecting whether the battery is normal has been verified by a large number of experiments. Specifically, since the self-discharge caused by the internal short circuit of the battery is equivalent to the discharge caused by the series resistance of the battery, the experimental plan is to use the detection method of this embodiment to charge the unformed battery and record the charging data, and detect the battery without series resistance. The self-discharge current of the battery and the self-discharge current when a resistor is connected in series. Based on the difference between the self-discharge current when the battery is not connected in series with a resistor and the self-discharge current when a resistor is connected in series, it is proved that the self-discharge current when the battery is connected in series with a resistor is different from that of the battery. The self-discharge current when no resistor is connected in series, so whether the battery is normal can be judged based on the self-discharge current of the battery.
具体可以参考表3所示,其示出了三个实验电池的充电数据,三个实验电池均未化成,三个实验电池中S1电池未串联电阻、S2电池串联电阻且电阻阻值为100K、S3电池串联电阻且电阻阻值为1M。对S1电池、S2电池以及S3电池充电以进行化成,其中,测试电压区间为(2V,3.2V),且三个实验电池由2V充电至3.2V所需的充电时长均为0.87167h,计算三个实验电池的自放电电流如表3所示。For details, please refer to Table 3, which shows the charging data of three experimental batteries. None of the three experimental batteries have been formed. Among the three experimental batteries, the S1 battery has no series resistor, the S2 battery has a series resistor and the resistance value is 100K. The S3 battery is connected in series with a resistor and the resistor value is 1M. Charge the S1 battery, S2 battery and S3 battery for formation. The test voltage range is (2V, 3.2V), and the charging time required for the three experimental batteries to charge from 2V to 3.2V is 0.87167h. Calculate three The self-discharge current of each experimental battery is shown in Table 3.
表3table 3
电池序号Battery serial number 电池串联电阻状态Battery series resistance status 测试电量差ΔQTest power difference ΔQ 充电总电流I Total charging current I total 自放电电流I 自放电 Self-discharge current ISelf -discharge
S1电池S1 battery 未串联电阻No resistor in series 200.38200.38 229.88229.88 00
S2电池S2 battery 串联阻值为100K的电阻A resistor with a value of 100K in series 200.77200.77 230.33230.33 0.450.45
S3电池S3 battery 串联阻值为1M的电阻A resistor with a value of 1M in series 200.5200.5 230.02230.02 0.140.14
由表3可以看出,S1电池未串联电阻,其相当于内部未短路的正常电池,因此,可以将S1电池作为基准电池,进而计算出S2电池的自放电电流I 自放电=230.33-229.88=0.45, 可见串联有阻值为100K的电阻的S2电池的自放电电流不等于S1电池的自放电电流,同理串联有阻值为1M的电阻的S3电池的自放电电流也不等于S1电池的自放电电流。 It can be seen from Table 3 that the S1 battery has no series resistor, which is equivalent to a normal battery with no internal short circuit. Therefore, the S1 battery can be used as the reference battery, and then the self-discharge current of the S2 battery can be calculated. I self-discharge = 230.33-229.88 = 0.45, it can be seen that the self-discharge current of the S2 battery with a resistor with a resistance of 100K in series is not equal to the self-discharge current of the S1 battery. Similarly, the self-discharge current of the S3 battery with a resistor with a resistance of 1M in series is not equal to that of the S1 battery. Self-discharge current.
下面参考附图描述本申请另一些实施例提供的电池的检测方法。The following describes battery detection methods provided by other embodiments of the present application with reference to the accompanying drawings.
图10为正常电池和异常电池的电压充电时长关系曲线的示意图。由图4a和图4b可以看出,异常电池的内部短路,异常电池的正极与负极导通形成导通回路140,电池负极的电子e -会沿导通回路140迁移至正极,导致自放电,受自放电影响,异常电池比正常电池在相同电流下的充电速度更慢,达到某一电压值所需的充电时长更长。因此,正常电池充电时的电压充电时长关系如图10中实线所示,异常电池充电时的电压充电时长关系如图10中虚线所示。且由图10可知,无论正常电池还是异常电池,化成阶段时,随着充电时长的增长,电池的电压值逐渐升高,直至电池的电压值达到最大。基于这一差异,本实施例通过将被测电池的电压值与充电时长的关系和基准电池的电压值与充电时长的关系进行比较,以判断出被测电池是否正常。下文参考附图对本实施例进行详细的描述。 Figure 10 is a schematic diagram of the voltage charging time relationship curve of a normal battery and an abnormal battery. It can be seen from Figure 4a and Figure 4b that the abnormal battery has an internal short circuit, and the positive and negative electrodes of the abnormal battery are connected to form a conductive loop 140. The electrons e - in the negative electrode of the battery will migrate to the positive electrode along the conductive loop 140, causing self-discharge. Affected by self-discharge, abnormal batteries charge slower than normal batteries at the same current, and the charging time required to reach a certain voltage value is longer. Therefore, the voltage charging time relationship during normal battery charging is shown as the solid line in Figure 10, and the voltage charging time relationship during abnormal battery charging is shown as the dotted line in Figure 10. And it can be seen from Figure 10 that no matter whether it is a normal battery or an abnormal battery, during the formation stage, as the charging time increases, the voltage value of the battery gradually increases until the voltage value of the battery reaches the maximum. Based on this difference, this embodiment determines whether the battery under test is normal by comparing the relationship between the voltage value of the battery under test and the charging time and the relationship between the voltage value of the reference battery and the charging time. This embodiment is described in detail below with reference to the accompanying drawings.
图11为本申请另一些实施例的电池的检测方法的流程示意图。在图11所示的示例中,该方法包括以下步骤S201至步骤S203。Figure 11 is a schematic flowchart of a battery detection method according to other embodiments of the present application. In the example shown in Figure 11, the method includes the following steps S201 to S203.
步骤S201,获取被测电池在化成工序的充电数据;充电数据包括参考参数和待测参数,其中,参考参数和待测参数中的一者为电压值、另一者为充电至对应的电压值所需的充电时长。Step S201, obtain the charging data of the battery under test in the formation process; the charging data includes reference parameters and parameters to be measured, where one of the reference parameters and the parameters to be measured is the voltage value, and the other is the voltage value charged to the corresponding voltage. The required charging time.
步骤S202,根据被测电池的充电数据,确定被测电池的待测参数在参考参数处于待估区间时的参数值。Step S202: Based on the charging data of the battery under test, determine the parameter value of the parameter to be measured when the reference parameter is in the interval to be estimated.
步骤S203,根据被测电池的待测参数在参考参数处于待估区间时的参数值与基准参考值的比较结果,判断被测电池是否正常。Step S203: Determine whether the battery under test is normal based on the comparison result between the parameter value of the battery under test and the base reference value when the reference parameter is in the range to be estimated.
和图1所示的检测方法中的步骤S101类似的,本实施例的检测方法也是基于被测电池在化成工序的充电数据来检测被测电池是否正常。具体地,本示例中步骤S201所获取的充电数据可以包括电池的电压值U(单位:V)和电池充电至某一电压值所需的充电时长T(单位:h),此时的检测电路130可以包括电压表131和时钟芯片,电压表131与电池并联以检测电池的电压值,时钟芯片用于计时。Similar to step S101 in the detection method shown in FIG. 1 , the detection method of this embodiment also detects whether the battery under test is normal based on the charging data of the battery under test in the formation process. Specifically, the charging data obtained in step S201 in this example may include the voltage value U (unit: V) of the battery and the charging time T (unit: h) required for charging the battery to a certain voltage value. At this time, the detection circuit 130 may include a voltmeter 131 and a clock chip. The voltmeter 131 is connected in parallel with the battery to detect the voltage value of the battery, and the clock chip is used for timing.
可以理解的是,电池的电压值U和对应的充电时长T是一一对应的,因为电池的电压值随着充电时长而增长,所以电池充电过程中检测电路130能够检测到多组充电数据。这样,步骤S201中能够获取到被测电池的多组充电数据,每组充电数据可以为(T, U)。举例来说,若电源110的电压值为4.2V,一个被测电池可能获取到的充电数据有(1h,1.8V)、(1.6h,2.8V)、(2h,3.2V)。It can be understood that the voltage value U of the battery and the corresponding charging time T are in one-to-one correspondence. Because the voltage value of the battery increases with the charging time, the detection circuit 130 can detect multiple sets of charging data during the battery charging process. In this way, multiple sets of charging data of the battery under test can be obtained in step S201, and each set of charging data can be (T, U). For example, if the voltage value of the power supply 110 is 4.2V, the charging data that may be obtained for a battery under test are (1h, 1.8V), (1.6h, 2.8V), (2h, 3.2V).
在获取充电数据后,将电压值和充电时长中的一者作为参考参数、另一者作为待测参数,确定参考参数处于待测区间时待测参数的数值,再将该待测参数的参数值与基准参考值进行对比。这里,基准参考值可以理解为基准电池在参考参数处于待测区间时待测参数的数值。其中,基准电池的型号、类型与被测电池一致,基准电池为正常电池,且基准电池在化成工序的充电参数(例如充电电流或充电电压)与被测电池在化成工序的充电参数一致。这样,通过对比待测参数的参数值与基准参考值,可以判断出被测电池的待测参数的参数值是否异于基准电池,若被测电池的待测参数的参数值异于基准电池,则可以判断被测电池是否正常。After obtaining the charging data, use one of the voltage value and charging time as the reference parameter and the other as the parameter to be measured, determine the value of the parameter to be measured when the reference parameter is in the interval to be measured, and then use the parameter of the parameter to be measured to The value is compared with the baseline reference value. Here, the baseline reference value can be understood as the value of the parameter to be measured when the reference parameter of the reference battery is in the interval to be measured. Among them, the model and type of the reference battery are consistent with the battery under test, the reference battery is a normal battery, and the charging parameters (such as charging current or charging voltage) of the reference battery in the formation process are consistent with the charging parameters of the battery under test in the formation process. In this way, by comparing the parameter value of the parameter to be tested with the benchmark reference value, it can be determined whether the parameter value of the parameter to be tested is different from that of the benchmark battery. If the parameter value of the parameter to be tested is different from the benchmark battery, Then you can determine whether the battery under test is normal.
综上,依据本实施例提供的检测方法对被测电池进行检测,可以判断出被测电池是否正常,进而可以筛选出异常的电池。并且,因为存在自放电现象的异常电池在充电至某一电压值时所需的充电时长大于正常电池在充电至某一电压值时所需的充电时长,所以本实施例提供的检测方法通过将对比被测电池的电压值与充电时长的关系以及基准电池的电压值与充电时长的关系,可以用于检测被测电池的自放电性能是否合格。In summary, by detecting the battery under test according to the detection method provided in this embodiment, it can be determined whether the battery under test is normal, and then abnormal batteries can be screened out. Moreover, because the charging time required for an abnormal battery with self-discharge phenomenon to be charged to a certain voltage value is longer than the charging time required for a normal battery to be charged to a certain voltage value, the detection method provided in this embodiment is by Comparing the relationship between the voltage value of the battery under test and the charging time and the voltage value of the reference battery and the charging time can be used to detect whether the self-discharge performance of the battery under test is qualified.
相关技术中电池的工艺流程为密封工序、化成工序、静置工序、测试工序、分容工序,即先搁置电池再检测电池的放电参数,以测试电池的性能。而本实施例是利用电池在化成工序的充电数据来判断电池的性能,因此,本实施例提供的检测方法可以在化成工序后、静置工序前执行。如此设计,利用该检测方法在静置工序和测试工序之前便能借助化成工序的充电数据测试出电池的性能,以提前筛选出不合格的电池,这样,无需将电池搁置一段时间,有利于缩短电池的测试时间和测试周期,提高了测试效率,进而有利于缓解电池制造商的仓储空间和现金流的压力。In the related art, the battery process flow includes a sealing process, a formation process, a resting process, a testing process, and a capacity dividing process. That is, the battery is first put aside and then the discharge parameters of the battery are detected to test the performance of the battery. This embodiment uses the charging data of the battery during the formation process to determine the performance of the battery. Therefore, the detection method provided by this embodiment can be executed after the formation process and before the resting process. Designed in this way, the detection method can be used to test the performance of the battery with the help of the charging data of the formation process before the resting process and the testing process, so as to screen out unqualified batteries in advance. In this way, there is no need to put the battery aside for a period of time, which is beneficial to shortening the battery life. Battery testing time and testing cycles improve testing efficiency, which in turn helps alleviate the pressure on battery manufacturers’ storage space and cash flow.
并且,由于化成工序是每个电池必经的加工工序,因此,采用该检测方法来测试电池的性能,可以充分利用化成工序的数据,提升了对化成工序的充电数据的利用率。另外,通过搁置的方式检测电池的性能的方式往往只能对电池进行抽检,利用本实施例的检测方法,每个电池都能运用其在化成工序的充电数据进行性能测试,进而可以实现电池全检的效果,即每个电池均能进行性能测试,有利于避免不合格的电池出厂。Moreover, since the formation process is a necessary processing step for every battery, using this detection method to test the performance of the battery can make full use of the data from the formation process and improve the utilization of the charging data from the formation process. In addition, the method of testing the performance of the battery by shelving it is often only a random inspection of the battery. Using the detection method of this embodiment, each battery can be tested for performance using its charging data in the formation process, thereby achieving full battery performance. The effect of inspection is that each battery can be tested for performance, which is helpful to avoid unqualified batteries from leaving the factory.
在一种可行的实施例中,参考参数可以为待估区间的电压值,待测参数相应的为充电至对应的电压值所需的充电时长,此时的基准参考值即为基准电池充电至对应的电压值所需的充电时长。本实施例的含义即为比较被测电池与基准电池在相同的充电参数下 充电至相同的电压值所需的充电时长。其中,待估区间可以为(U d1,U d2),且U d1小于U d2。如此,本实施例的方法利用被测电池在恒流充电阶段的充电数据来测试,检测准确性高。 In a feasible embodiment, the reference parameter can be the voltage value of the interval to be estimated, and the parameter to be measured is the charging time required to charge to the corresponding voltage value. The reference reference value at this time is the charging time of the reference battery to The charging time required for the corresponding voltage value. The meaning of this embodiment is to compare the charging time required for the tested battery and the reference battery to charge to the same voltage value under the same charging parameters. Among them, the interval to be estimated can be (U d1 , U d2 ), and U d1 is smaller than U d2 . In this way, the method of this embodiment uses the charging data of the battery under test in the constant current charging stage for testing, and has high detection accuracy.
例如,参考参数可以为U d1,则待测参数即为被测电池充电至U d1所需的充电时长T d1。这里,基准参考值可以根据经验和实际工况进行设计,较佳地,基准参考值可以为基准电池充电至U d1所需的充电时长T J1,根据T d1与T J1的比较结果,判断被测电池是否正常。其中,根据T d1与T J1的比较结果,判断被测电池是否正常存在下述可能的情形:在第一种情形中,若比较结果为T d1=T J1,则判断被测电池正常,若比较结果为T d1≠T J1,则判断被测电池异常;在第二种情形中,若比较结果为T d1与T J1的差值位于预设范围,则判断被测电池正常,若比较结果为T d1与T J1的差值超出预设范围,则判断被测电池异常。这样设计,第二种情形的本质在于被测电池充电至U d1所需的充电时长T d1位于一时间范围即为合格电池,相比于将T d1与一数值进行对比,有利于降低检测偏差而导致测试不准确。 For example, the reference parameter can be U d1 , and the parameter to be measured is the charging time T d1 required for the battery under test to be charged to U d1 . Here, the base reference value can be designed based on experience and actual working conditions. Preferably, the base reference value can be the charging time T J1 required for the base battery to be charged to U d1 . Based on the comparison results between T d1 and T J1 , the target battery is judged to be charged. Check whether the battery is normal. Among them, according to the comparison result of T d1 and T J1 , the following possible situations exist to determine whether the battery under test is normal: In the first situation, if the comparison result is T d1 = T J1 , then the battery under test is judged to be normal. If If the comparison result is T d1 ≠ T J1 , the battery under test is judged to be abnormal. In the second case, if the comparison result is that the difference between T d1 and T J1 is within the preset range, the battery under test is judged to be normal. If the comparison result If the difference between T d1 and T J1 exceeds the preset range, the battery under test is judged to be abnormal. Designed in this way, the essence of the second situation is that the charging time T d1 required for the battery to be tested to be charged to U d1 is within a time range, which is a qualified battery. Compared with comparing T d1 with a numerical value, it is helpful to reduce the detection deviation. This results in inaccurate testing.
再例如,参考参数可以为U d2,则待测参数即为被测电池充电至U d2所需的充电时长T d2;或者参考参数还可以为待估区间内的任一电压值。当然,在一些实施例中,参考参数还可以为多个,这样,需要将被测电池的多组待测参数与基准电池的多组待测参数进行比较,以免一组参数存在误差而导致测试结果不准确,进而有利于提高测试的准确性。 For another example, the reference parameter can be U d2 , and the parameter to be measured is the charging time T d2 required to charge the battery under test to U d2 ; or the reference parameter can also be any voltage value within the interval to be estimated. Of course, in some embodiments, there can be multiple reference parameters. In this way, multiple sets of parameters to be measured of the battery under test need to be compared with multiple sets of parameters to be measured of the reference battery to avoid errors in one set of parameters that may cause the test to fail. The results are inaccurate, which in turn helps improve the accuracy of the test.
在另一种可行的实施例中,参考参数为充电时长,待测参数为对应的电压值,此时的基准参考值即为基准电池的充电时长为参考参数时达到的电压值。本实施例的含义即为比较被测电池与基准电池在相同的充电参数下充电时长相同时达到的电压值。这里,待估区间可以为(T d1,T d2),且T d1小于T d2In another possible embodiment, the reference parameter is the charging time, and the parameter to be measured is the corresponding voltage value. The base reference value at this time is the voltage value reached when the charging time of the reference battery is the reference parameter. The meaning of this embodiment is to compare the voltage values reached when the tested battery and the reference battery are charged under the same charging parameters and for the same length of time. Here, the interval to be estimated can be (T d1 , T d2 ), and T d1 is smaller than T d2 .
这里,步骤S203的具体实现方式可以为如下步骤:Here, the specific implementation of step S203 may be as follows:
步骤1,将被测电池在充电时长为第一预设值时对应的电压值与第一参考值对比得到第一比较结果。Step 1: Compare the voltage value corresponding to the battery under test when the charging time is the first preset value with the first reference value to obtain the first comparison result.
步骤2,将被测电池在充电时长为第二预设值时对应的电压值与第一参考值对比得到第二比较结果。Step 2: Compare the voltage value corresponding to the battery under test when the charging time is the second preset value with the first reference value to obtain a second comparison result.
步骤3,根据第一比较结果和第二比较结果,判断被测电池是否正常。Step 3: Determine whether the battery under test is normal based on the first comparison result and the second comparison result.
其中,第一预设值和第二预设值可以为待估区间内的任一值。例如,第一预设值可以为T d1,此时,对应的电压值即为充电时长达到T d1时被测电池达到的电压值U d1。这 里,第一参考值可以根据经验和实际工况进行设计,较佳地,基准参考值可以为基准电池在充电时长为T d1时达到的电压值。第二预设值可以为T d2,此时,对应的电压值即为充电时长达到T d2时被测电池达到的电压值U d2The first preset value and the second preset value may be any value within the interval to be evaluated. For example, the first preset value may be T d1 . At this time, the corresponding voltage value is the voltage value U d1 reached by the battery under test when the charging time reaches T d1 . Here, the first reference value can be designed based on experience and actual working conditions. Preferably, the base reference value can be the voltage value reached by the base battery when the charging time is T d1 . The second preset value may be T d2 . At this time, the corresponding voltage value is the voltage value U d2 reached by the battery under test when the charging time reaches T d2 .
表4Table 4
Figure PCTCN2022110933-appb-000003
Figure PCTCN2022110933-appb-000003
例如,表4中示出了C电池、D电池和两个被测电池的充电数据。以待估区间为(48s,3000s)、C电池为基准电池为例,第一预设值可以为48s,第二预设值可以为3000s。其中一个参考数值即为充电时长达到48s,对应的第一参考值即为C电池充电时长达到48s时对应的电压值2.004V,另一个参考数值即为充电时长达到3000s,对应的第二参考值即为C电池充电时长达到3000s时对应的电压值3.164V。For example, Table 4 shows the charging data for battery C, battery D, and the two batteries under test. Taking the interval to be estimated as (48s, 3000s) and C battery as the benchmark battery as an example, the first preset value can be 48s and the second preset value can be 3000s. One of the reference values is when the charging time reaches 48s, the corresponding first reference value is the corresponding voltage value 2.004V when the C battery charging time reaches 48s, the other reference value is when the charging time reaches 3000s, the corresponding second reference value That is, the corresponding voltage value is 3.164V when the C battery charging time reaches 3000s.
被测电池3在充电时长达到48s时的电压值为1.948V,将其与第一参考值2.004V比较,得到第一比较结果为被测电池3在充电时长达到48s时的电压值小于第一参考值。将其与第二参考值3.164V比较,得到第二比较结果为被测电池3在充电时长达到48s时的电压值小于第二参考值。第一比较结果和第二比较结果均为被测电池3的充电时长达到预设值时对应的电压值小于基准参考值,则可以判断被测电池3异常。The voltage value of the tested battery 3 when the charging time reaches 48s is 1.948V. Compare it with the first reference value 2.004V. The first comparison result is that the voltage value of the tested battery 3 when the charging time reaches 48s is less than the first reference value. Reference. Compare it with the second reference value 3.164V, and obtain the second comparison result that the voltage value of the tested battery 3 when the charging time reaches 48 seconds is less than the second reference value. Both the first comparison result and the second comparison result are that when the charging time of the battery 3 under test reaches the preset value, the corresponding voltage value is less than the base reference value, and then it can be determined that the battery 3 under test is abnormal.
同理,被测电池4在充电时长达到48s时所达到的电压值小于对应的第一参考值,且被测电池4在充电时长达到3000s时所达到的电压值也小于对应的第二参考值,则被测电池4也异于基准电池,被测电池4可被判别为存在异常。Similarly, the voltage value reached by the tested battery 4 when the charging time reaches 48s is smaller than the corresponding first reference value, and the voltage value reached by the tested battery 4 when the charging time reaches 3000s is also smaller than the corresponding second reference value. , then the battery under test 4 is also different from the reference battery, and the battery under test 4 can be determined to be abnormal.
这样设计,需要取多个参考参数,进而可以获取到被测电池的多组待测参数,通过对比多组待测参数和多组基准参考值,以此检验被测电池。这样,参考参数的组数多,有利于提高测试的准确性。In this design, multiple reference parameters need to be taken, and multiple sets of parameters to be tested can be obtained for the battery under test. By comparing multiple sets of parameters to be tested and multiple sets of benchmark reference values, the battery under test can be tested. In this way, the number of sets of reference parameters is large, which is beneficial to improving the accuracy of the test.
根据本申请的一些实施例,被测电池在充电时长为第一预设值时对应的电压值与被测电池在充电时长为第二预设值时对应的电压值之间的差值大于0.5V。According to some embodiments of the present application, the difference between the voltage value corresponding to the battery under test when the charging time is the first preset value and the voltage value corresponding to the battery under test when the charging time is the second preset value is greater than 0.5. V.
例如,第一预设值为T d1,被测电池在充电时长为第一预设值时对应的电压值即为U d1,第二预设值为T d2,被测电池在充电时长为第二预设值时对应的电压值即为U d2。其中,ΔU d=U d2-U d1,ΔU d>0.5V。 For example, the first preset value is T d1 , and the corresponding voltage value of the battery under test is U d1 when the charging time is the first preset value. The second preset value is T d2 , and the battery under test is charged for the third time. The corresponding voltage value at the second preset value is U d2 . Among them, ΔU d =U d2 -U d1 , ΔU d >0.5V.
这样,获取到的被测电池的两组待测参数的差值较大,这样容易计算和获取到准确的比较结果,进而有利于提升检测的准确性。In this way, the difference between the two groups of measured parameters of the battery under test is obtained to be relatively large, which makes it easy to calculate and obtain accurate comparison results, which in turn helps improve the accuracy of the detection.
图12为图11所示方法的变形示例的流程示意图。值得说明的是,参照图12所示,在步骤S203之前,本实施例的检测方法还可以包括如下步骤:FIG. 12 is a schematic flowchart of a modified example of the method shown in FIG. 11 . It is worth noting that, referring to Figure 12, before step S203, the detection method of this embodiment may also include the following steps:
步骤S204,获取基准电池的充电数据。Step S204: Obtain the charging data of the reference battery.
步骤S205,根据基准电池的充电数据,确定基准电池的待测参数在参考参数处于待估区间的参数值。Step S205: According to the charging data of the reference battery, determine the parameter value of the parameter to be measured of the reference battery when the reference parameter is in the interval to be estimated.
步骤S206,根据基准电池的待测参数在参考参数处于待估区间的参数值,确定基准参考值。Step S206: Determine the base reference value based on the parameter value of the parameter to be measured of the base battery when the reference parameter is in the interval to be estimated.
步骤S204中获取基准电池的充电数据的方式具体可以参考步骤S201,本实施例在此不再赘述,则步骤S204可以获取到基准电池的多组充电数据。步骤S206的目的在于设计基准参考值为基准电池在参考参数处于待估区间时待测参数的参数值,例如,表4中以C电池为基准电池,参考参数为充电时长达到48s,则基准参考值为基准电池充电48s达到的电压值2.004V。The specific method of obtaining the charging data of the reference battery in step S204 may refer to step S201. This embodiment will not be repeated here. In step S204, multiple sets of charging data of the reference battery may be obtained. The purpose of step S206 is to design the benchmark reference value to be the parameter value of the parameter to be measured when the reference parameter of the benchmark battery is in the interval to be estimated. For example, in Table 4, C battery is used as the benchmark battery, and the reference parameter is that the charging time reaches 48 seconds, then the benchmark reference The value is the voltage value 2.004V reached by the reference battery after charging for 48 seconds.
与根据已往的经验设计基准参考值为一固定数值相比,本实施例的检测方法中根据基准电池在化成工序真实的充电数据来设计基准参考值,这样,基准参考值不容易存在误差、设计合理。Compared with designing the base reference value as a fixed value based on past experience, in the detection method of this embodiment, the base reference value is designed based on the actual charging data of the base battery in the formation process. In this way, the base reference value is less prone to errors and design errors. Reasonable.
在图12所示的实施例的基础上,其中,步骤S206具体可以采取下述方式来实现:Based on the embodiment shown in Figure 12, step S206 can be implemented in the following manner:
根据多个基准电池的待测参数在参考参数处于待估区间的参数值的平均值,确定基准参考值。The base reference value is determined based on the average value of the parameter values to be measured of multiple reference batteries when the reference parameter is in the interval to be estimated.
也就是说,当参考参数为电压值时,待测参数即为多个基准电池充电至该电压值对应的充电时长的平均值;当参考参数为充电时长时,待测参数即为多个基准电池充电至该充电时长对应的电压值的平均值。That is to say, when the reference parameter is the voltage value, the parameter to be measured is the average of the charging time corresponding to the voltage value of multiple reference batteries; when the reference parameter is the charging time, the parameter to be measured is the average of the charging time corresponding to the voltage value. The battery is charged to the average voltage value corresponding to the charging time.
具体来说,以表4示出的C电池和D电池为基准电池,若参考参数为电池的充电时长达到48s,则待测参数为C电池在充电时长为48s时达到的电压值和D电池在充电时长为48s时达到的电压值的平均值,也即待测参数=2.004V+2.007V=2.0055V。Specifically, taking the C battery and D battery shown in Table 4 as the reference battery, if the reference parameter is that the charging time of the battery reaches 48s, then the parameters to be measured are the voltage value reached by the C battery when the charging time is 48s and the D battery. The average voltage value reached when the charging time is 48s, that is, the parameter to be measured = 2.004V + 2.007V = 2.0055V.
本实施例通过取多个基准电池的待测参数的参数值的平均值为基准参考值,有利于降低单一取值的误差对对测试带来的影响,以利于提高测试的准确性。In this embodiment, by taking the average value of the parameters to be measured of multiple benchmark batteries as the benchmark reference value, it is helpful to reduce the impact of the error of a single value on the test, and to improve the accuracy of the test.
上述步骤S203具体还可以采用下述步骤来实现:The above step S203 can also be implemented by using the following steps:
步骤1,根据被测电池的充电数据,建立被测电池的第一关系曲线;Step 1: Establish the first relationship curve of the battery under test based on the charging data of the battery under test;
步骤2,根据基准电池的充电数据,建立基准电池的第二关系曲线Step 2: Establish the second relationship curve of the reference battery based on the charging data of the reference battery
步骤3,根据第一关系曲线的待估段和第二关系曲线的待估段的比较结果,判断被测电池是否正常;其中,第一关系曲线的待估段为第一关系曲线中参考参数处于待估区间的曲线段,第二关系曲线的待估段为第二关系曲线中参考参数处于待估区间的曲线段。Step 3: Determine whether the battery under test is normal based on the comparison result between the section to be estimated of the first relationship curve and the section to be estimated of the second relationship curve; wherein, the section to be estimated of the first relationship curve is the reference parameter in the first relationship curve. The curve segment in the interval to be estimated, the segment to be estimated in the second relationship curve is the curve segment in the second relationship curve in which the reference parameter is in the interval to be estimated.
步骤1中被测电池的充电数据包括被测电池的电压值及对应的充电时长,则第一关系曲线可以包括电压值及充电时长,电压值为第一关系曲线的纵轴,充电时长为第一关系曲线的横轴。步骤1可以利用Matlab将步骤S201获取的多组充电数据拟合形成第一关系曲线。The charging data of the battery under test in step 1 includes the voltage value of the battery under test and the corresponding charging time. Then the first relationship curve may include the voltage value and the charging time. The voltage value is the vertical axis of the first relationship curve, and the charging time is the third. The horizontal axis of a relationship curve. Step 1: Matlab can be used to fit multiple sets of charging data obtained in step S201 to form a first relationship curve.
步骤2中第二关系曲线图的横轴为基准电池的充电时长,纵轴为基准电池的电压值,其中,第二关系曲线图是利用Matlab将步骤S204获取的多组充电数据拟合形成的。In step 2, the horizontal axis of the second relationship curve is the charging time of the reference battery, and the vertical axis is the voltage value of the reference battery. The second relationship curve is formed by fitting multiple sets of charging data obtained in step S204 using Matlab. .
步骤3中第一关系曲线的待估段即为参考参数处于待估区间的曲线段,例如,被测电池的第一关系曲线可以如图13所示,以参考参数为充电时长,待估区间为(48s,3000s)为例,此时,第一关系曲线的待估段即为cs段。同理,步骤3中第二关系曲线的待估段即为基准电池的关系曲线中参考参数处于待估区间的曲线段。其中,图13为本申请一些实施例的电池的第一关系曲线的示意图。The section to be estimated of the first relationship curve in step 3 is the curve section where the reference parameter is in the interval to be estimated. For example, the first relationship curve of the battery under test can be as shown in Figure 13. The reference parameter is the charging time and the interval to be estimated is Taking (48s, 3000s) as an example, at this time, the section to be estimated of the first relationship curve is the cs section. In the same way, the section to be estimated of the second relationship curve in step 3 is the curve section in the relationship curve of the reference battery in which the reference parameter is in the range to be estimated. Among them, FIG. 13 is a schematic diagram of the first relationship curve of the battery according to some embodiments of the present application.
步骤3的目的可以理解为将被测电池的待估段与基准电池的待估段对比,若被测电池的待估段与基准电池的待估段重合或近似度高,则可以判定被测电池正常,若被测电池的待估段与基准电池的待估段不重合或近似度低,则可以判定被测电池异常。The purpose of step 3 can be understood as comparing the section to be estimated of the battery under test with the section to be estimated of the reference battery. If the section to be estimated of the battery under test overlaps or is highly similar to the section to be estimated of the benchmark battery, it can be determined that the section under test is The battery is normal. If the section to be evaluated of the battery under test does not coincide with the section to be evaluated of the reference battery or the similarity is low, it can be determined that the battery under test is abnormal.
如此设置,通过对比被测电池的充电数据拟合得到的关系曲线图和基准电池的充电数据拟合得到的关系曲线图,以判断被测电池是否存在异常。With this arrangement, the relationship curve obtained by fitting the charging data of the battery under test is compared with the relationship curve obtained by fitting the charging data of the reference battery to determine whether there is an abnormality in the battery under test.
综合前文所描述的内容,检测电路130可以配置成能够检测电池的电压值、电量值以及充电时长,则电池200的充电数据可以包括电压值U、电量值Q以及充电时长T。这样,既能利用图1和图6所示的检测方法,根据检测到的被测电池的电压值U及电量值Q来判别被测电池是否合格,还能利用图11和图12所示的检测方法,根据检测到的被测电池的电压值U及充电时长T来判别被测电池是否合格。总的来说,通过获取电池 在化成工序的充电数据,充电数据包括电压值U、电量值Q以及充电时长T,基于充电数据可以选择多种检测方法来对被测电池进行测试。Based on the above description, the detection circuit 130 can be configured to detect the voltage value, power value and charging time of the battery. Then the charging data of the battery 200 can include the voltage value U, the power value Q and the charging time T. In this way, not only can the detection methods shown in Figures 1 and 6 be used to determine whether the battery under test is qualified based on the detected voltage value U and power value Q of the battery under test, but also the testing methods shown in Figures 11 and 12 can be used. The detection method determines whether the battery under test is qualified based on the detected voltage value U and charging time T of the battery under test. In general, by obtaining the charging data of the battery in the formation process, the charging data includes the voltage value U, the electric quantity value Q and the charging time T. Based on the charging data, multiple detection methods can be selected to test the battery under test.
在上述实施例的基础上,充电数据还可以包括充电至对应的电压值时的电量值Q。也就是说,本实施例中步骤S201获取到的被测电池的充电数据为(T,U,Q)。Based on the above embodiments, the charging data may also include the electric quantity value Q when charging to the corresponding voltage value. That is to say, the charging data of the battery under test obtained in step S201 in this embodiment is (T, U, Q).
本示例中,在执行步骤S201之后,该方法还可以包括下述步骤:In this example, after performing step S201, the method may also include the following steps:
步骤S207,根据被测电池的充电数据,确定被测电池的电阻值。Step S207: Determine the resistance value of the battery under test based on the charging data of the battery under test.
步骤S208,根据被测电池的电阻值与基准电阻值的比较结果,判断被测电池是否正常。Step S208: Determine whether the battery under test is normal based on the comparison result between the resistance value of the battery under test and the reference resistance value.
由于被测电池的充电数据(T,U,Q)已知,利用公式I=Q/T可以计算出被测电池充电至某一时长时对应的电流值,再利用公式R=U/I可以计算出被测电池的电阻值。本示例中,参照步骤S201也可以获取到基准电池的充电数据(T,U,Q),据此,也可以计算出基准电池的电阻值,基准电池的电阻值即可为基准电阻值。比较被测电池的电阻值与基准电阻值,当被测电池的电阻值与基准电阻值相等时,可以判定被测电池正常,当被测电池的电阻值与基准电阻值不相等时,可以判定被测电池异常。Since the charging data (T, U, Q) of the battery under test is known, the corresponding current value when the battery under test is charged to a certain length of time can be calculated using the formula I=Q/T, and then the formula R=U/I can be used to calculate Calculate the resistance value of the battery under test. In this example, the charging data (T, U, Q) of the reference battery can also be obtained by referring to step S201. Based on this, the resistance value of the reference battery can also be calculated, and the resistance value of the reference battery can be the reference resistance value. Compare the resistance value of the battery under test with the reference resistance value. When the resistance value of the battery under test is equal to the reference resistance value, it can be determined that the battery under test is normal. When the resistance value of the battery under test is not equal to the reference resistance value, it can be determined that the battery under test is normal. The battery under test is abnormal.
这样设置,本实施例的检测方法还能够检测被测电池的电阻值,通过将被测电池的电阻值与基准电阻值比较,可以判断被测电池的内阻是否正常。也即,本实施例的检测方法适用于检测电池的内阻性能。With this arrangement, the detection method of this embodiment can also detect the resistance value of the battery under test. By comparing the resistance value of the battery under test with the reference resistance value, it can be determined whether the internal resistance of the battery under test is normal. That is to say, the detection method of this embodiment is suitable for detecting the internal resistance performance of the battery.
图14本申请再一些实施例的电池的检测方法的流程示意图。请参考图14,在一个具体的实施例中,电池的检测方法可以包括步骤S301至步骤S313。Figure 14 is a schematic flowchart of a battery detection method according to some further embodiments of the present application. Referring to FIG. 14 , in a specific embodiment, the battery detection method may include steps S301 to S313.
步骤S301,获取被测电池在化成工序的充电数据;充电数据包括电压值U及对应的电量值Q。Step S301: Obtain the charging data of the battery under test in the formation process; the charging data includes the voltage value U and the corresponding electric quantity value Q.
步骤S302,根据被测电池的充电数据进行拟合,生成被测电池的化成曲线;其中,被测电池的化成曲线据包括被测电池电压值及对应的电量值。Step S302: Perform fitting according to the charging data of the battery under test to generate a formation curve of the battery under test; wherein the formation curve data of the battery under test includes a voltage value of the battery under test and a corresponding power value.
步骤S303,根据被测电池的化成曲线上各点斜率,将化成曲线划分成平台区和非平台区,将平台区对应的电压范围确定为测试电压区间(U C1,U C2)。 Step S303: According to the slope of each point on the formation curve of the battery under test, the formation curve is divided into a platform area and a non-platform area, and the voltage range corresponding to the platform area is determined as the test voltage interval ( UC1 , U C2 ).
步骤S304,根据被测电池的充电数据和测试电压区间(U C1,U C2),计算出测试电量差ΔQ C。测试电量差ΔQ C等于被测电池充电至U C2对应的电量值Q C2减去充电至U C1对应的电量值Q C1Step S304: Calculate the test power difference ΔQ C according to the charging data of the battery under test and the test voltage interval ( UC1 , U C2 ). The test power difference ΔQ C is equal to the power value Q C2 corresponding to the battery under test charged to U C2 minus the power value Q C1 corresponding to the charge to U C1 .
步骤S305,获取基准电池在化成工序的充电数据;充电数据包括电压值U、对应的电量值Q及充电时长。Step S305: Obtain the charging data of the reference battery in the formation process; the charging data includes the voltage value U, the corresponding power value Q and the charging time.
步骤S306,根据基准电池的充电数据和测试电压区间(U C1,U C2),计算出标准电量差ΔQ B和标准充电时长ΔT B。其中,标准电量差ΔQ B等于基准电池充电至U C2对应的电量值Q C2减去充电至U C1对应的电量值Q C1,标准充电时长ΔT B等于基准电池充电至U C2所需的充电时长减去充电至U C1所需的充电时长。 Step S306: Calculate the standard power difference ΔQ B and the standard charging time ΔT B according to the charging data of the reference battery and the test voltage interval ( UC1 , UC2 ). Among them, the standard power difference ΔQ B is equal to the power value Q C2 corresponding to the reference battery charged to U C2 minus the power value Q C1 corresponding to the charge to U C1 . The standard charging time ΔT B is equal to the charging time required for the reference battery to be charged to U C2 Subtract the charging time required to charge to U C1 .
步骤S307,根据测试电量差ΔQ C、标准电量差ΔQ B和标准充电时长ΔT B,计算出被测电池的充电总电流I 测总和基准电池的充电总电流I 标总。其中,I 测总=ΔQ C÷ΔT B,I =ΔQ B÷ΔT BStep S307: Calculate the total charging current I of the battery under test and the total charging current I of the reference battery based on the test power difference ΔQ C , the standard power difference ΔQ B and the standard charging time ΔT B . Among them, I measured total = ΔQ C ÷ ΔT B , I standard total = ΔQ B ÷ ΔT B .
步骤S308,根据被测电池的充电总电流I 测总和基准电池的充电总电流I 标总,计算出被测电池的自放电电流I C自放电。其中,I C自放电=I 测总-I 标总Step S308: Calculate the self-discharge current I of the battery under test based on the total charging current I of the battery under test and the total charging current I of the reference battery. Among them, I C self-discharge = I measured total - I standard total .
步骤S309,重复步骤S301至步骤S308,获取多个被测电池的自放电电流I C自放电Step S309: Repeat steps S301 to step S308 to obtain the self-discharge current IC self-discharge of multiple batteries under test.
步骤S310,根据多个被测电池的自放电电流的分布,确定自放电电流阈值。Step S310: Determine a self-discharge current threshold based on the distribution of self-discharge currents of multiple batteries under test.
步骤S311,将每个被测电池的自放电电流与自放电电流阈值进行对比,根据对比结果判断被测电池是否正常。Step S311: Compare the self-discharge current of each tested battery with the self-discharge current threshold, and determine whether the tested battery is normal based on the comparison result.
步骤S312,获取基于电压降法的测试结果的正常电池在化成工序的充电数据。Step S312: Obtain the charging data of the normal battery in the formation process based on the test results of the voltage drop method.
步骤S313,根据S312中正常电池的充电数据,计算出各正常电池的自放电电流,并基于正常电池的自放电电流的分布调节自放电电流阈值。Step S313: Calculate the self-discharge current of each normal battery based on the charging data of the normal battery in S312, and adjust the self-discharge current threshold based on the distribution of the self-discharge current of the normal battery.
其中,对于步骤S301和步骤S305的先后顺序不做具体限定。The order of step S301 and step S305 is not specifically limited.
图15本申请一些实施例的电池的检测装置300的结构示意图。参照图15,本申请实施例提供一种电池的检测装置300,该电池的检测装置300包括:数据获取模块310、确定模块320和判断模块330。其中,数据获取模块310用于获取被测电池在化成工序的充电数据;其中,充电数据包括电压值及对应的电量值;确定模块320用于根据被测电池的充电数据,确定被测电池的测试电压区间及被测值;判断模块330用于根据被测值与标准值,判断被测电池是否正常。Figure 15 is a schematic structural diagram of a battery detection device 300 according to some embodiments of the present application. Referring to FIG. 15 , an embodiment of the present application provides a battery detection device 300 . The battery detection device 300 includes: a data acquisition module 310 , a determination module 320 and a judgment module 330 . Among them, the data acquisition module 310 is used to obtain the charging data of the battery under test in the formation process; the charging data includes the voltage value and the corresponding power value; the determination module 320 is used to determine the battery under test based on the charging data of the battery under test. Test the voltage range and the measured value; the judgment module 330 is used to judge whether the battery under test is normal based on the measured value and the standard value.
在一些实施例中,被测值为测试电量差,测试电量差为被测电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的差值,标准值为基准电池由测试电压区间的第一端点电压值充电至测试电压区间的第二端点电压值时电量值的标准差值。In some embodiments, the measured value is the test power difference, and the test power difference is the difference in power value when the battery under test is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval, The standard value is the standard deviation value of the power value of the reference battery when it is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval.
在一些实施例中,被测值为被测电池的充电总电流,标准值为基准电池的充电总电流。In some embodiments, the measured value is the total charging current of the battery under test, and the standard value is the total charging current of the reference battery.
在一些实施例中,判断模块330被进一步配置为根据被测值与标准值,计算出被测电池的自放电电流;将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常。In some embodiments, the judgment module 330 is further configured to calculate the self-discharge current of the battery under test based on the measured value and the standard value; compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, based on Compare the results to determine whether the battery under test is normal.
在一些实施例中,数据获取模块310被进一步配置为在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之前,获取多个被测电池的自放电电流;确定模块320被进一步配置为根据多个被测电池的自放电电流的分布,确定自放电电流阈值。In some embodiments, the data acquisition module 310 is further configured to acquire multiple batteries under test before comparing the self-discharge current and the self-discharge current threshold of the battery under test to obtain a comparison result, and determining whether the battery under test is normal based on the comparison result. The self-discharge current; the determination module 320 is further configured to determine the self-discharge current threshold according to the distribution of self-discharge currents of the plurality of batteries under test.
在一些实施例中,该电池的检测装置300还包括修正模块,修正模块用于在将被测电池的自放电电流和自放电电流阈值对比得到对比结果,根据对比结果判断被测电池是否正常之后,根据基准电池的自放电电流,对自放电电流阈值进行修正。In some embodiments, the battery detection device 300 also includes a correction module. The correction module is used to compare the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, and determine whether the battery under test is normal based on the comparison result. , the self-discharge current threshold is corrected based on the self-discharge current of the reference battery.
在一些实施例中,数据获取模块310被进一步配置为在根据被测值与标准值,判断被测电池是否正常之前,获取基准电池在化成工序的充电数据;确定模块320被进一步配置为根据测试电压区间以及基准电池的充电数据,计算标准值。In some embodiments, the data acquisition module 310 is further configured to obtain the charging data of the reference battery in the formation process before determining whether the battery under test is normal based on the measured value and the standard value; the determination module 320 is further configured to obtain charging data based on the test The voltage range and the charging data of the reference battery are used to calculate the standard value.
在一些实施例中,确定模块320被进一步配置为根据被测电池的充电数据进行拟合,生成被测电池的化成曲线;其中,化成曲线包括被测电池的电压值和对应的电量值;根据被测电池的化成曲线上各点的斜率,确定测试电压区间。In some embodiments, the determination module 320 is further configured to perform fitting according to the charging data of the battery under test and generate a formation curve of the battery under test; wherein the formation curve includes the voltage value and the corresponding power value of the battery under test; according to The slope of each point on the formation curve of the battery under test determines the test voltage range.
继续参照图15,本申请实施例还提供一种电池的检测装置300,该电池的检测装置300包括:数据获取模块310、确定模块320和判断模块330。其中,数据获取模块310用于获取被测电池在化成工序的充电数据;充电数据包括参考参数和待测参数,其中,参考参数和待测参数中的一者为电压值、另一者为充电至对应的电压值所需的充电时长;确定模块320用于根据被测电池的充电数据,确定被测电池的待测参数在参考参数处于待估区间时的参数值;判断模块330用于根据被测电池的待测参数在参考参数处于待估区间时的参数值与基准参考值的比较结果,判断被测电池是否正常。Continuing to refer to FIG. 15 , an embodiment of the present application also provides a battery detection device 300 . The battery detection device 300 includes: a data acquisition module 310 , a determination module 320 and a judgment module 330 . Among them, the data acquisition module 310 is used to obtain the charging data of the battery under test in the formation process; the charging data includes reference parameters and parameters to be measured, where one of the reference parameters and the parameters to be measured is the voltage value, and the other is the charging value. The charging time required to reach the corresponding voltage value; the determination module 320 is used to determine the parameter value of the parameter to be tested when the reference parameter is in the interval to be estimated according to the charging data of the battery to be tested; the judgment module 330 is used to determine the parameter value according to the charging data of the battery to be tested. The parameter value of the battery under test is compared with the baseline reference value when the reference parameter is in the range to be estimated to determine whether the battery under test is normal.
在一些实施例中,参考参数为充电时长,待测参数为电压值,判断模块330被进一步配置为将被测电池在充电时长为第一预设值时对应的电压值与第一参考值对比得到第一比较结果;将被测电池在充电时长为第二预设值时对应的电压值与第二参考值对比得到第二比较结果;根据第一比较结果和第二比较结果,判断被测电池是否正常。In some embodiments, the reference parameter is the charging time and the parameter to be measured is the voltage value. The judgment module 330 is further configured to compare the voltage value corresponding to the battery under test when the charging time is the first preset value with the first reference value. Obtain the first comparison result; compare the voltage value corresponding to the tested battery when the charging time is the second preset value with the second reference value to obtain the second comparison result; judge the tested battery based on the first comparison result and the second comparison result. Is the battery normal?
在一些实施例中,被测电池在充电时长为第一预设值时对应的电压值与被测电池在充电时长为第二预设值时对应的电压值之间的差值大于0.5V。In some embodiments, the difference between the voltage value corresponding to the battery under test when the charging time is the first preset value and the voltage value corresponding to the battery under test when the charging time is the second preset value is greater than 0.5V.
在一些实施例中,数据获取模块310被进一步配置为在根据被测电池的待测参数在参考参数处于待估区间时的参数值与基准参考值的比较结果,判断被测电池是否正常之前,获取基准电池的充电数据;确定模块320被进一步配置为根据基准电池的充电数据,确定基准电池的待测参数在参考参数处于待估区间的参数值;判断模块330被进一步配置为根据基准电池的待测参数在参考参数处于待估区间的参数值,确定基准参考值。In some embodiments, the data acquisition module 310 is further configured to determine whether the battery under test is normal based on the comparison result of the parameter value of the battery under test when the reference parameter is in the interval to be estimated and the baseline reference value, Obtain the charging data of the reference battery; the determination module 320 is further configured to determine, based on the charging data of the reference battery, the parameter value of the parameter to be measured of the reference battery when the reference parameter is in the interval to be estimated; the determination module 330 is further configured to determine the parameter value of the reference battery based on the charging data of the reference battery. The parameter value of the parameter to be measured when the reference parameter is in the interval to be estimated determines the base reference value.
在一些实施例中,确定模块320被进一步配置为根据多个基准电池的待测参数在参考参数处于待估区间的参数值的平均值,确定基准参考值。In some embodiments, the determination module 320 is further configured to determine the base reference value based on an average of the parameter values of the parameters to be measured of the plurality of reference batteries when the reference parameters are in the interval to be evaluated.
在一些实施例中,判断模块330被进一步配置为根据被测电池的充电数据,建立被测电池的第一关系曲线;根据基准电池的充电数据,建立基准电池的第二关系曲线;根据第一关系曲线的待估段和第二关系曲线的待估段的比较结果,判断被测电池是否正常;其中,第一关系曲线的待估段为第一关系曲线中参考参数处于待估区间的曲线段,第二关系曲线的待估段为第二关系曲线中参考参数处于待估区间的曲线段。In some embodiments, the judgment module 330 is further configured to establish a first relationship curve of the tested battery based on the charging data of the tested battery; establish a second relationship curve of the reference battery based on the charging data of the reference battery; based on the first The comparison result between the to-be-evaluated section of the relationship curve and the to-be-evaluated section of the second relationship curve is used to determine whether the battery under test is normal; wherein, the to-be-evaluated section of the first relationship curve is the curve in which the reference parameter in the first relationship curve is in the to-be-evaluated interval. segment, the segment to be estimated of the second relationship curve is the curve segment in the second relationship curve in which the reference parameter is in the interval to be estimated.
在一些实施例中,充电数据还包括充电至对应的电压值时的电量值;确定模块320被进一步配置为在数据获取模块310获取被测电池在化成工序的充电数据之后,根据被测电池的充电数据,确定被测电池的电阻值;判断模块330被进一步配置为根据被测电池的电阻值与基准电阻值的比较结果,判断被测电池是否正常。In some embodiments, the charging data also includes the electric quantity value when charging to the corresponding voltage value; the determination module 320 is further configured to, after the data acquisition module 310 obtains the charging data of the battery under test in the formation process, according to the battery under test. The charging data is used to determine the resistance value of the battery under test; the determination module 330 is further configured to determine whether the battery under test is normal based on the comparison result between the resistance value of the battery under test and the reference resistance value.
图16本申请一些实施例的电子设备的结构示意图。参照图16,本申请实施例还提供一种电子设备,包括:存储器401和至少一个处理器402。存储器401,用于存储程序指令。处理器402,用于在程序指令被执行时实现本实施例中的电池的检测方法,具体实现原理可参见上述实施例,本实施例此处不再赘述。该电子设备还可以包括及输入/输出接口403。输入/输出接口403可以包括独立的输出接口和输入接口,也可以为集成输入和输出的集成接口。其中,输出接口用于输出数据,输入接口用于获取输入的数据。Figure 16 is a schematic structural diagram of an electronic device according to some embodiments of the present application. Referring to Figure 16, an embodiment of the present application also provides an electronic device, including: a memory 401 and at least one processor 402. Memory 401 is used to store program instructions. The processor 402 is configured to implement the battery detection method in this embodiment when the program instructions are executed. For specific implementation principles, please refer to the above embodiments, and this embodiment will not be described again here. The electronic device may also include an input/output interface 403. The input/output interface 403 may include an independent output interface and an input interface, or may be an integrated interface integrating input and output. Among them, the output interface is used to output data, and the input interface is used to obtain input data.
本申请一个实施例提供一种计算机可读存储介质,可读存储介质中存储有执行指令,当电子设备的至少一个处理器402执行该执行指令时,当计算机执行指令被处理器402执行时,实现上述实施例中的电池的检测方法。其中,计算机可读存储介质可以是ROM、随机存取存储器401(RAM)、CD-ROM、磁带、软盘和光数据存储设备等。One embodiment of the present application provides a computer-readable storage medium. Execution instructions are stored in the readable storage medium. When at least one processor 402 of the electronic device executes the execution instructions, when the computer execution instructions are executed by the processor 402, Implement the battery detection method in the above embodiment. Among them, the computer-readable storage medium can be ROM, random access memory 401 (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device, etc.
本申请提供了一种计算机程序产品,包括计算机程序,该计算机程序被处理器402执行以实现本申请图1和图14所对应的实施例中任一实施例提供的电池的检测方法。The present application provides a computer program product, including a computer program. The computer program is executed by the processor 402 to implement the battery detection method provided in any one of the embodiments corresponding to FIG. 1 and FIG. 14 of the present application.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其 依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (12)

  1. 一种电池的检测方法,包括:A battery detection method, including:
    获取被测电池在化成工序的充电数据;其中,所述充电数据包括电压值及对应的电量值;Obtain the charging data of the tested battery in the formation process; wherein the charging data includes the voltage value and the corresponding power value;
    根据所述被测电池的充电数据,确定所述被测电池的测试电压区间及被测值;According to the charging data of the battery under test, determine the test voltage range and measured value of the battery under test;
    根据所述被测值与标准值,判断所述被测电池是否正常。According to the measured value and the standard value, it is judged whether the battery under test is normal.
  2. 根据权利要求1所述的检测方法,其中,所述被测值为测试电量差,所述测试电量差为所述被测电池由所述测试电压区间的第一端点电压值充电至所述测试电压区间的第二端点电压值时电量值的差值,所述标准值为基准电池由所述测试电压区间的第一端点电压值充电至所述测试电压区间的第二端点电压值时电量值的标准差值。The detection method according to claim 1, wherein the measured value is a test power difference, and the test power difference is when the tested battery is charged from the first endpoint voltage value of the test voltage interval to the The difference between the electric capacity value at the second endpoint voltage value of the test voltage interval, and the standard value is when the reference battery is charged from the first endpoint voltage value of the test voltage interval to the second endpoint voltage value of the test voltage interval. The standard deviation value of the power value.
  3. 根据权利要求1所述的检测方法,其中,所述被测值为所述被测电池的充电总电流,所述标准值为基准电池的充电总电流。The detection method according to claim 1, wherein the measured value is the total charging current of the battery under test, and the standard value is the total charging current of the reference battery.
  4. 根据权利要求3所述的检测方法,其中,所述根据所述被测值与标准值,判断所述被测电池是否正常,包括:The detection method according to claim 3, wherein determining whether the tested battery is normal based on the measured value and the standard value includes:
    根据所述被测值与标准值,计算出所述被测电池的自放电电流;Calculate the self-discharge current of the battery under test based on the measured value and the standard value;
    将所述被测电池的所述自放电电流和自放电电流阈值对比得到对比结果,根据所述对比结果判断所述被测电池是否正常。The self-discharge current of the battery under test is compared with the self-discharge current threshold to obtain a comparison result, and whether the battery under test is normal is determined based on the comparison result.
  5. 根据权利要求4所述的检测方法,其中,在所述将所述被测电池的所述自放电电流和自放电电流阈值对比得到对比结果,根据所述对比结果判断所述被测电池是否正常之前,还包括:The detection method according to claim 4, wherein in the step of comparing the self-discharge current of the battery under test with the self-discharge current threshold to obtain a comparison result, it is determined whether the battery under test is normal based on the comparison result. Previously, this also included:
    获取多个所述被测电池的所述自放电电流;Obtain the self-discharge currents of multiple batteries under test;
    根据多个所述被测电池的所述自放电电流的分布,确定所述自放电电流阈值。The self-discharge current threshold is determined according to the distribution of the self-discharge currents of a plurality of batteries under test.
  6. 根据权利要求4或5所述的检测方法,其中,在所述将所述被测电池的所述自放电电流和自放电电流阈值对比得到对比结果,根据所述对比结果判断所述被测电池是否正常之后,还包括:The detection method according to claim 4 or 5, wherein in the step of comparing the self-discharge current and the self-discharge current threshold of the battery under test to obtain a comparison result, the battery under test is judged according to the comparison result. After whether it is normal, it also includes:
    根据所述基准电池的自放电电流,对所述自放电电流阈值进行修正。The self-discharge current threshold is corrected according to the self-discharge current of the reference battery.
  7. 根据权利要求3至6中任一项所述的检测方法,其中,在所述根据所述被测值与标准值,判断所述被测电池是否正常之前,还包括:The detection method according to any one of claims 3 to 6, wherein before determining whether the battery under test is normal based on the measured value and the standard value, it further includes:
    获取所述基准电池在化成工序的充电数据;Obtain the charging data of the reference battery in the formation process;
    根据所述测试电压区间以及所述基准电池的充电数据,计算所述标准值。The standard value is calculated based on the test voltage interval and the charging data of the reference battery.
  8. 根据权利要求1至7中任一项所述的检测方法,其中,所述根据所述被测电池的充电数据,确定所述被测电池的测试电压区间,包括:The detection method according to any one of claims 1 to 7, wherein determining the test voltage interval of the battery under test based on the charging data of the battery under test includes:
    根据所述被测电池的充电数据进行拟合,生成所述被测电池的化成曲线;其中,所述化成曲线包括所述被测电池的电压值和对应的所述电量值;Fitting is performed according to the charging data of the battery under test to generate a formation curve of the battery under test; wherein the formation curve includes the voltage value of the battery under test and the corresponding power value;
    根据所述被测电池的化成曲线上各点的斜率,确定所述测试电压区间。The test voltage interval is determined based on the slope of each point on the formation curve of the battery under test.
  9. 一种电池的检测装置,包括:A battery testing device, including:
    数据获取模块,用于获取被测电池在化成工序的充电数据;其中,所述充电数据包括电压值及对应的电量值;The data acquisition module is used to acquire the charging data of the tested battery during the formation process; wherein the charging data includes the voltage value and the corresponding electric quantity value;
    确定模块,用于根据所述被测电池的充电数据,确定所述被测电池的测试电压区间及被测值;A determination module, configured to determine the test voltage range and measured value of the battery under test based on the charging data of the battery under test;
    判断模块,用于根据所述被测值与标准值,判断所述被测电池是否正常。A judgment module is used to judge whether the battery under test is normal based on the measured value and the standard value.
  10. 一种电子设备,其中,所述电子设备包括存储器和处理器,An electronic device, wherein the electronic device includes a memory and a processor,
    所述存储器存储有计算机程序;The memory stores a computer program;
    所述处理器执行所述存储器存储的计算机程序,使得所述电子设备执行权利要求1至8中任一项所述的检测方法。The processor executes the computer program stored in the memory, so that the electronic device executes the detection method according to any one of claims 1 to 8.
  11. 一种计算机可读存储介质,其中,所述计算机可读存储介质中存储有计算机程序,所述计算机程序被处理器执行时用于实现权利要求1至8中任一项所述的检测方法。A computer-readable storage medium, wherein a computer program is stored in the computer-readable storage medium, and the computer program is used to implement the detection method according to any one of claims 1 to 8 when executed by a processor.
  12. 一种计算机程序产品,其中,所述计算机程序产品包括计算机程序,所述计算机程序被处理器执行时用于实现权利要求1至8中任一项所述的检测方法。A computer program product, wherein the computer program product includes a computer program, which when executed by a processor is used to implement the detection method according to any one of claims 1 to 8.
PCT/CN2022/110933 2022-08-08 2022-08-08 Battery testing method, apparatus, device, storage medium and program product WO2024031261A1 (en)

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