WO2024025383A1 - Contact device having improved movable support holder - Google Patents

Contact device having improved movable support holder Download PDF

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Publication number
WO2024025383A1
WO2024025383A1 PCT/KR2023/011033 KR2023011033W WO2024025383A1 WO 2024025383 A1 WO2024025383 A1 WO 2024025383A1 KR 2023011033 W KR2023011033 W KR 2023011033W WO 2024025383 A1 WO2024025383 A1 WO 2024025383A1
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WO
WIPO (PCT)
Prior art keywords
movable
contact
movable table
yoke
holder
Prior art date
Application number
PCT/KR2023/011033
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French (fr)
Korean (ko)
Inventor
김홍기
조현길
이승민
Original Assignee
주식회사 와이엠텍
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Application filed by 주식회사 와이엠텍 filed Critical 주식회사 와이엠텍
Publication of WO2024025383A1 publication Critical patent/WO2024025383A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/36Stationary parts of magnetic circuit, e.g. yoke
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements

Definitions

  • the present invention relates to a direct current switching contact device or contact device having an improved movable stand holder structure. More specifically, the present invention is designed to prevent opening, burning, welding, explosion, tremor, etc. of the contact point by the electromagnetic repulsion force generated on the contact surface of a pair of contact points when the short-circuit current or overcurrent flows through the movable contact zone and exceeds the limit of the contact pressure spring. It relates to a switch contact device having a structure capable of securing stronger short circuit resistance that can prevent short circuits.
  • the contact device can be used in direct current transportation systems such as electric vehicles, hybrid vehicles, hydrogen fuel cell vehicles, solar power generation, energy storage devices, fast charging devices, and uninterruptible power supplies.
  • the short-circuit current of a lithium-ion battery is dozens of times the rated current, and as a safety device to protect the battery, a circuit breaker, fuse, etc. can be placed in front of the DC high-voltage relay.
  • Such circuits can be safely blocked with breakers and fuses to prevent battery explosions and safely disconnect power from the load.
  • the DC high-voltage relay placed at the rear of the safety device cannot withstand the overcurrent, the battery and load from the safety device will not be protected, which may lead to fire, burnout, explosion, etc.
  • direct current power since direct current power has no zero point, it is difficult to cut off the power.
  • short-circuit current in lithium-ion batteries carries risks such as fire and explosion, so the opening and closing of the main contact point is accurately controlled, and the battery is safely controlled in case of short-circuit accidents, etc. to prevent overcurrent.
  • a method to ensure reliability of strength is needed.
  • the current-carrying contact part of the DC high-voltage contact switching device applied to DC power control and battery power control operates in response to short circuit and overcurrent of the battery, and is a movable contact due to overcurrent flowing in the movable contact zone. If the contact pressure of the spring exceeds the limit value, electromagnetic repulsion occurs between the fixed contact and the movable contact against the direction of the flowing current, so a device structure that suppresses this is required.
  • the contacts of the contact device must be able to withstand short-circuit current, and as battery capacity increases, a contact device with a stronger short-circuit capacity than before is required.
  • the purpose of the present invention is to provide a contact device with improved short-circuit resistance to prevent accidents due to electromagnetic repulsion that is difficult to handle with a contact pressure spring for short-circuit current and overcurrent.
  • the present invention allows the movable table yoke of the movable contact assembly to exert a strong attractive force toward the upper movable table holder in proportion to the abnormal current against the electromagnetic repulsion force, so that the electromagnetic repulsion force generated at the contact surface of the contact point when a short circuit current or overcurrent occurs.
  • the movable table holder is made of a non-magnetic material to eliminate the magnetic yoke fixed to the central part by welding, etc.
  • the movable table holder capable of storing the movable contact table is made of a magnetic material, eliminating the inconvenience of arranging a separate magnetic material.
  • the present invention includes a movable yoke of a magnetic material fixedly arranged in a structure surrounding the movable contact zone in a U-shape at the center of the movable contact zone when an overcurrent or short-circuit current passes, and a movable iron core that moves by magnetic force generated by the application of power to the electromagnet.
  • the magnetic flux generated from the holder yoke made of interlocked magnetic materials exerts a strong attractive force
  • the lower movable yoke placed on the lower side of the movable contact point is directed to the left and right sides of the movable table holder and the upper side of the movable table holder made of multiple layers.
  • the purpose is to safely protect the battery power from short-circuit loads and cooperate in protecting the system by designing a structure that exerts an attractive force to prevent contact burnout, welding, and explosion due to contact vibration or separation.
  • the present invention relates to a contact device using the principle of an electromagnet, where the electromagnetic repulsion force (Fr) generated against the direction of current flow and the contact contact surface is converted into a fixed contact point by using the current (I) flowing through the main contact point.
  • the purpose is to provide a method and device for improving the contact force (F1+F2) of contact.
  • the improved movable table holder is a contact device having a ⁇ shape, a pair of fixed contacts for applying power, and a movable bar to contact the pair of fixed contacts.
  • the movable table yoke has a U-shape, the pair of extension parts of the movable table yoke are fixedly disposed at the center of the movable contact band, and the shaft block is an insulating block made of an insulating material. It includes a shaft inserted into an insulating block and a movable table holder disposed on an upper part of the insulating block and made of a magnetic material, wherein the movable table holder has an ⁇ shape with an upper part and both side parts, and the movable table holder and the insulating block. It is possible to provide a contact device that accommodates the contact pressure spring and the movable contact base through the space therebetween.
  • the upper layer of the movable table holder may be made of a magnetic material having a plurality of layers.
  • the upper layer of the movable table holder can form a plurality of layers by lamination through bending in both directions without cutting the bar-shaped upper surface formed on the upper part of the movable table holder.
  • the shaft block is formed as one piece by insert molding the shaft and the movable table holder as one piece.
  • the contact device can be airtightly bonded to a ceramic housing or epoxy-based device to enclose an insulating gas or be used in a contact device that opens and closes in the air.
  • the present invention it is possible to provide a contact device with improved short-circuit resistance to prevent accidents due to the electromagnetic repulsion force caused by short-circuit current and overcurrent, which is difficult to handle with a contact pressure spring.
  • the movable table yoke of the movable contact assembly exerts a strong attractive force toward the upper movable table holder in proportion to the abnormal current, thereby preventing the friction generated at the contact surface of the contact point when a short circuit current or overcurrent occurs.
  • the upper yoke that is separately fixedly disposed is removed, the movable table holder that accommodates the movable contact base is made of a magnetic material, thereby eliminating the inconvenience of arranging a separate magnetic material, and the material of the upper layer of the movable contact point unit is eliminated.
  • the process of welding or additional attachment of a separate magnetic material can be eliminated, thereby reducing the cost of the contact device and improving productivity.
  • the electromagnetic repulsion force (Fr) generated against the contact contact surface in the direction of current flow is converted into a fixed contact by using the current (I) flowing through the main contact point.
  • a method and device for improving the contact force (F1+F2) contacting can be provided.
  • FIG. 1 is a cross-sectional view illustrating a configuration showing an open state of a contact device according to an embodiment of the present invention.
  • Figure 2 is a cross-sectional view for explaining a configuration showing a closed state of a contact device according to an embodiment of the present invention.
  • Figure 3a is a diagram for explaining the configuration of a shaft block including a movable table holder according to an embodiment of the present invention.
  • Figure 3b is a diagram for explaining the configuration of a movable contact assembly according to an embodiment of the present invention.
  • Figure 4 is a diagram for explaining the configuration of an airtight contact device according to an embodiment of the present invention.
  • Figure 5 is a diagram for explaining the electromagnetic repulsion force (Fr), contact pressure (F1), and attraction force (F2) of the direct current contact device according to an embodiment of the present invention.
  • Figure 6 is a diagram for explaining the attractive force generated during a short circuit or abnormal current of a direct current contact device according to an embodiment of the present invention.
  • each component is listed and described as each component, and at least two of each component may be combined to form one component, or one component may be divided into a plurality of components to perform a function. Integrated embodiments and separate embodiments of each of these components are also included in the scope of the present invention as long as they do not deviate from the essence of the present invention.
  • FIG. 1 is a cross-sectional view illustrating a configuration showing an open state of a direct current contact device according to an embodiment of the present invention.
  • the coil 11 is wound on the bobbin 10, and the start line of the electronic coil winding portion is connected to the coil terminal 12.
  • An electromagnet can be made by connecting the end lines, and an electromagnet can be made by inserting the through core (13) into the groove inside the center of the bobbin (10).
  • a movable contact base 14 in the form of a rod or bar that operates as a movable contact point, and the shaft 16 and the movable base holder 29 are formed by insert injection molding into the insulating block 15-1.
  • the lower part of the movable table holder 29 is made of insulating material, and the contact pressure spring 18 is installed inside the insulating block 15-1 of the shaft block 15.
  • the movable contact assembly 19 consisting of the movable contact base 14 and the movable base yoke 28 can be accommodated and assembled.
  • the semi-finished product can be completed by completely fixing it.
  • the shield cup 27 is airtightly bonded to the ceramic housing 25 made of ceramic material along with a pair of fixed contact points 30 and 31, and the shield cup 27 is bonded to the yoke plate 22 to form an airtight contact.
  • a direct current high voltage switching device can be completed by sealing an insulating mixed gas mainly containing gas such as hydrogen inside the box.
  • the present invention relates to the suppression of electromagnetic repulsion against the direction of the current at the contact surface of a fixed contact and a movable contact when a short circuit current or overcurrent occurs.
  • the contact surface is opened due to vibration of the contact surface due to a short circuit current or abnormal overcurrent.
  • the movable yoke (28) of the movable contact assembly (19) is arranged to surround the center of the width of the movable contact zone in a U-shape and is fixed to the movable contact zone.
  • the upper part of the movable table holder (29-1) is integrated and has a laminated structure by overlapping the left and right sides of the ⁇ -shaped upper part (29-1), which provides a strong suction force in proportion to the current flowing through the movable contact point (14). It is adsorbed and can improve short-circuit resistance for the purpose of preventing accidents due to vibration (chartering) of the contact due to the electromagnetic repulsion force generated at the contact surface of the fixed contact and the movable contact.
  • the movable table yoke (28) is arranged on the lower side of the movable contact table (14) in a U-shape to surround the lower side of the movable contact table (19), the movable contact assembly (19) is stored, and when a short circuit current occurs, the movable table yoke (28) is arranged in a U-shape to surround the lower side of the movable contact table (19). Movement made by overlapping several layers through a plurality of layers (layers) structure of the movable table holder 29 and the upper layer 29-1 of the movable table holder 29, which forms a magnetic path of the electromagnetic force generated in the yoke 28.
  • the stand yoke (28) is arranged in close contact with the bottom of the movable contact base (14), and the electromagnetic attraction force generated by the short-circuit current in the movable base yoke (28) induces rotation of magnetic flux to the movable base holder (29), and the movable base yoke (28) rotates the magnetic flux.
  • the direct attraction force from the holder 29 is directly transmitted to the upper layer of the movable table holder (29-1) and passes through the gap of the magnetic material to form a constant closed circuit.
  • the closed circuit is formed by short-circuit current at the contact portion between the movable contact table 14 and the fixed contact point. It is possible to achieve a contact device with increased short-circuit resistance that exerts an attractive force that absorbs the electromagnetic repulsion force generated against it.
  • Figure 2 is a cross-sectional view for explaining a configuration showing a closed state of a contact device according to an embodiment of the present invention.
  • FIG. 2 shows a closed state in which a pair of fixed contact points 30 and 31 are in contact with the movable contact base 14, and the other configuration is the same as that in FIG. 1.
  • the operating power of the excitation coil 11 is applied to the coil terminal 12 extending from the excitation coil 11, and the movable core 24 moves to the fixed core 23 according to the principle of an electromagnet.
  • the insulating block (15-1) which is made for the purpose of seating the movable table holder (29) and the contact pressure spring (18) and insulating the main contact point, is made into one piece by insert injection, and the shaft (16) that is insert-injected as one piece is a movable iron core. It is fixed to (24), and the movable contact assembly 19 and the contact pressure spring 18, in which the movable contact base 14 and the movable base yoke 28 are combined, can be inserted and assembled inside the movable table holder 29.
  • the electromagnet part When the coil operation power supply is connected, the electromagnet part is excited, and the magnetic flux formed by the excitation flows from the yoke 26 surrounding the outside of the coil to the movable iron core 24, and from the movable iron core 24 to the yoke plate ( 22) moves to the fixed iron core 23 in the central part to form a magnetic path, and the movable iron core 24 moves upward by generating an attractive force to the fixed iron core 23 fixed to the upper side, and the movable iron core (24) 24), the shaft block 15 is moved upward so that the movable contact point 14 contacts the pair of fixed contact points 30 and 31 to make an electrical connection.
  • Figure 3a is a diagram for explaining the configuration of a shaft block including a movable table holder according to an embodiment of the present invention.
  • Figure 3b is a diagram for explaining the configuration of a movable contact assembly according to an embodiment of the present invention.
  • the shaft block 15 operating in conjunction with the movable iron core 24 includes an insulating block 15-1 made of an insulating material, a shaft 16 inserted into the insulating block 15-1, and insulating material. It may include a movable table holder 29 disposed on the upper part of the block 15-1 and made of a magnetic material such as a magnetic material or an electronic soft iron plate.
  • the movable table holder 29 has a ⁇ shape to have an upper surface and both sides, and the contact pressure spring 18 and the movable contact point are provided through the space between the movable table holder 29 and the insulating block 15-1. It may be configured to accommodate (14).
  • a protruding curved portion 29-2 is formed at one end of each side of the movable table holder 29 to penetrate both sides of the insulating block 15-1 and protrude outward, and the movable table holder 29 This protruding curved portion minimizes the friction that occurs when the insulating block 15-1 and the arc base 21 slide against each other, prevents wear, and increases the lifespan of the operation.
  • the upper layer 29-1 of the movable table holder 29, which forms the upper surface of the movable table holder 29, may be composed of a magnetic material having a plurality of layers, and as shown in the reference drawing above in FIG. 3, the movable table holder (29-1) 29), a plurality of layers are formed by bending in both directions without cutting the upper surface of the bar shape formed integrally with the movable table holder 29) to form, for example, 3 layers, thereby reducing the volume of the magnetic material to 3. It can be doubled. For example, on the upper surface of the movable table holder 29, a long bar-shaped raw material is bent upward without cutting to form one layer, and on the other side, another layer is formed on top of the first overlapped area.
  • Layers can be overlapped to form layers.
  • the length of the upper surface of the movable table holder 29 may be more than three times the vertical width of the movable table holder 29, and then the three-layer layer may be formed through two bending operations.
  • the cost is excessive, the length of the mold is long, and it is inefficient due to its complex shape.
  • the production of the above layered structure without cutting requires a multi forming machine, progressive, and transfer. The processing method reduces costs and makes it easy.
  • the multiple laminated structure of the upper layer of the movable table holder (29-1) reduces magnetic saturation and increases suction force, thereby ensuring stronger short-circuit resistance.
  • the movable table yoke 28 disposed below the center of the movable contact table 14 generates a strong suction force to the fixedly arranged upper movable table holder 29 and creates a ⁇ -shaped
  • the movable stand holder (29) reduces loss by minimizing the magnetic path gap in order to increase the magnetic field efficiency, and is placed on the lower side of the movable contact stand (14) when the movable contact stand (14) moves toward the fixed contact points (30, 31).
  • the movable table yoke (28) can increase the volume of the magnetic material through both sides of the left and right movable table holders (29) and the upper part of the movable table holder (29-1) to increase the magnetic saturation and increase the attractive force. there is.
  • the shaft block 15 may be formed by insert molding the shaft 16 and the movable table holder 29 into an insulating block 15-1 made of an insulating material.
  • the movable yoke 28 made of a magnetic material includes a pair of extension parts extending vertically from the center of both sides, and when viewed from the front in the longitudinal direction of the movable yoke 28, U It may have a ruler shape, and a pair of vertical extensions of the movable base yoke 28 may be fixedly disposed and coupled to grooves on both sides of the center of the movable contact base 14.
  • the movable table yoke 28 may be configured to wrap around both vertical surfaces of the width end of the movable contact table 14 and extend in a bending manner by wrapping it to a height close to the thickness of the movable contact table 14. In this way, the form in which the movable contact base 14 and the fixedly arranged movable base yoke 28 are combined is referred to as a movable contact assembly 19.
  • Figure 4 is a diagram for explaining the configuration of an airtight contact device according to an embodiment of the present invention.
  • the airtight contact device includes a ceramic housing 25 and a pair of fixed contact points 30 and 31 disposed on the upper side of the ceramic housing 25, and a shield cup at the lower part of the ceramic housing 25. (27) is hermetically bonded, and the shield cup 27 may be formed by hermetically bonded to the yoke plate 22.
  • the movable contact assembly 19, shaft block 15, movable iron core 24, and fixed iron core 23 are arranged in an airtight space by means of a cylinder 17.
  • This airtight space can be completely blocked from the outside air by vacuuming the inside and sealing it with an electrically insulating arc extinguishing gas such as hydrogen.
  • the fixed contacts 30 and 31 are hermetically bonded based on the ceramic housing 25, an insulating gas is sealed inside the airtight contact device, and a magnetic field is applied to the inside and outside of the contact with a permanent magnet to induce an arc.
  • Contact devices can be manufactured for the purpose of inducing and spreading the arc.
  • Figure 5 is a diagram for explaining the electromagnetic repulsion force (Fr), contact pressure (F1), and attraction force (F2) of the contact device according to an embodiment of the present invention.
  • the electromagnetic repulsion force (Fr) can be suppressed only by the contact pressure (F1) of the contact pressure spring (18) disposed at the lower part of the movable contact base (14), but when a short-circuit current occurs, the electromagnetic repulsion force is applied to the contact pressure spring (18). It cannot be suppressed with contact pressure (F1) alone. To suppress this problem, it can be solved by increasing the capacity of the electromagnet and increasing the pressure of the contact pressure spring. However, this leads to an enlarged product and increases power consumption and weight, making it unsuitable for controlling electric vehicles and renewable energy power sources.
  • the contact pressure spring is arranged in the current structure, the risk of overheating, welding, fire, or explosion may occur due to opening of the contact point in the event of an abnormal current or short-circuit load accident.
  • the short-circuit current of the battery is several tens of times the rated current, and circuit breakers and fuses are placed in front of the DC high-voltage relay as safety devices to protect the battery. These circuits can be safely blocked with circuit breakers and fuses to prevent battery explosion and safely separate the battery power source from the load.
  • the DC high-voltage relay placed at the rear of the safety device cannot withstand the overcurrent, the battery and load from the safety device will not be protected, which may lead to fire, burnout, explosion, etc. Accordingly, the relay contacts must be able to withstand short-circuit current. As battery capacity gradually increases, strengthening short-circuit capacity tolerance becomes more and more important.
  • the contact device closes the circuit by contacting the first fixed contact point 30 and the second fixed contact point 31, where the movable contact stand 14 is arranged as a pair.
  • the movable table yoke 28 disposed at the center of the movable contact table 14 is magnetized, and an attractive force (F2) is generated toward the movable table holder 29 due to the magnetization of the movable table yoke 28. ) is generated, thereby offsetting the electronic repulsion force (Fr) proportional to the size of the current (I), and safely maintaining and protecting the battery power from the short-circuit load of the lithium-ion battery.
  • the attraction force (F2) is generated from the movable contact band 14 toward the contact portions (40a, 40b) of the pair of fixed contact points (30, 31), and this attraction force (F2) is applied to the contact portion that causes the electromagnetic repulsion force (Fr).
  • this attraction force (F2) is applied to the contact portion that causes the electromagnetic repulsion force (Fr).
  • the electromagnetic repulsion force (Fr) generated against the contact contact surface in the direction of current flow is used to reduce the contact force with which the movable contact base 14 contacts the fixed contact points 30 and 31 by using the current (I) flowing through the main contact point.
  • F1 contact pressure
  • F2 attractive force
  • This attraction force (F2) is generated by the movable contact band 14, which is electrically connected by contacting a pair of fixed contact points 30 and 31, toward the contact portions 40a and 40b of the fixed contact points 30 and 31. This is happening.
  • This attractive force (F2) acts as a force pushing against the contact portions (40a, 40b) that cause the electromagnetic repulsion force (Fr) to prevent the opening of the movable contact point (14) due to the electromagnetic repulsion force (Fr). You can.
  • the movable contact table 14 and the movable table yoke 28 made of a magnetic material are fixedly disposed, and the movable table holder 29 made of a magnetic material is formed as one piece, and the movable table holder upper layer 29-1 is formed without cutting the material.
  • the volume of the magnetic material can be increased by three times, and magnetic loss can be minimized by minimizing the gap between the upper and lower attraction forces.
  • Figure 6 is a diagram showing the arrangement relationship of the movable table yoke, the movable table holder, and the movable contact table to explain the attractive force generated during a short circuit or abnormal current of the direct current contact device according to an embodiment of the present invention.
  • the magnetic flux rotating around the movable contact assembly 19 is caused by the flow of magnetic flux generated between the ⁇ -shaped movable table holders 29 arranged to surround the upper part of the movable table yoke 28 fixed to the lower side. ) is generated in a straight line direction toward the movable table holder 29 and the upper layer 29-1 of the movable table holder composed of a plurality of layers, that is, toward the fixed contact points 30 and 31.
  • the inner space of the ⁇ -shaped movable base holder 29 includes a movable base yoke 28 and a movable contact base 14. It can be seen that the movable contact assembly 19 is received and disposed.
  • the movable iron core 24 moves toward the fixed iron core 23 using the magnetomotive force of the electromagnet, and the shaft block 15, which moves up and down in conjunction with the movable iron core 24, is assembled inside the movable table holder 29.
  • It is a direct current high voltage contact device with a structure in which the movable contact assembly 19 closes the circuit by contacting the first fixed contact point 30 and the second fixed contact point 31 arranged in pairs on the left and right sides, and the rated current and overload
  • the contact pressure (F1) of the contact pressure spring (18) can overcome the electromagnetic repulsion force (Fr), and when an abnormal overcurrent or short-circuit load occurs, the movable base yoke (28) disposed at the center of the movable contact base (14) is magnetized.
  • the magnetized attractive force exerts a strong attractive force (F2) toward the movable table holder 29 and the upper part 29-1 of the movable table holder, which increases the volume of the magnetic material by overlapping three sheets of the material of the movable table holder without cutting, and the current
  • F2 electronic repulsion force
  • the battery power can be safely maintained and protected from the short-circuit load of the lithium-ion battery.
  • the upper part of the movable table holder 29-1 is configured to additionally overlap a plurality of layers on the upper surface of the basic movable table holder 29 to increase the volume to reduce magnetic saturation. Accordingly, a plurality of rulers are formed along each layer additionally laminated on the basic upper layer according to the U-shaped movable table yoke, the basic upper layer of the ⁇ -shaped movable table holder 29, and the upper layer of the movable table holder 29-1. It can be configured to form.

Abstract

According to an embodiment of the present invention, provided is a contact device having an improved movable support holder, the contact device comprising: a pair of fixed contacts for applying power; a movable contact bar in the form of a movable bar plate so as to be in contact with a pair of fixed contacts; a movable support yoke which is fixed to the lower portion of the movable contact bar and thereby fastened to the movable contact bar so as to move in conjunction with same; a contact pressure spring which is disposed below the movable contact bar and configured to provide contact pressure to the movable contact bar; and a shaft block that operates in conjunction with a movable iron core operated by the magnetomotive force generated from an excitation coil, and accommodates the contact pressure spring and the movable contact bar and limits the separation and operating distances thereof, wherein the movable yoke and the movable support holder are provided with a pair of yokes by an attractive force that suppresses an electron repulsion force generated against the current flowing in a pair of contact surfaces from a short-circuit current and an overcurrent flowing in the movable contact bar.

Description

개선된 가동대 홀더를 갖는 접점 장치Contact device with improved movable table holder
본 발명은 개선된 가동대 홀더 구조를 갖는 직류 스위칭 접점 장치(contact device) 또는 접점 장치에 관한 것이다. 보다 구체적으로, 본 발명은 단락 전류 및 과전류가 가동 접점대에 흐를 때 접촉 압력 스프링의 한계를 벗어나는 경우 한 쌍의 접점 접촉면에서 발생하는 전자 반발력으로 접점의 개리, 소손, 용착, 폭발, 떨림 등을 방지할 수 있는 보다 강력한 단락 내량을 확보가능한 구조를 갖는 스위치 접점 장치에 관한 것이다.The present invention relates to a direct current switching contact device or contact device having an improved movable stand holder structure. More specifically, the present invention is designed to prevent opening, burning, welding, explosion, tremor, etc. of the contact point by the electromagnetic repulsion force generated on the contact surface of a pair of contact points when the short-circuit current or overcurrent flows through the movable contact zone and exceeds the limit of the contact pressure spring. It relates to a switch contact device having a structure capable of securing stronger short circuit resistance that can prevent short circuits.
접점 장치는 예컨대 전기 자동차, 하이브리드 자동차, 수소 연료 전지차, 태양광 발전, 에너지 저장 장치, 급속 충전장치, 무정전 전원장치 등의 직류 수송 시스템에 사용될 수 있다.The contact device can be used in direct current transportation systems such as electric vehicles, hybrid vehicles, hydrogen fuel cell vehicles, solar power generation, energy storage devices, fast charging devices, and uninterruptible power supplies.
한편, 지구 온난화 등의 환경 문제로 산업 전반에 급속하게 확대되는 리튬 이온 배터리의 사용량이 증가하고. 용량이 증대됨에 따라 배터리의 단락 부하로부터 배터리와 부하를 안전하게 전원 분리하는 방법이 요구되고 있다. 배터리는 단락 사고 등의 이상 과전류로 인한 릴레이 통전 접점의 과열, 용착, 개리로 배터리 화재로 이어지고, 배터리의 특성상 화재 진압이 어려운 관계로 큰 재산 및 인명 피해를 유발할 수 있다. Meanwhile, the use of lithium-ion batteries is rapidly expanding throughout the industry due to environmental problems such as global warming. As capacity increases, there is a need for a method to safely separate the battery and load from short-circuit loads of the battery. Battery fires can occur due to overheating, welding, and deterioration of the relay's current-carrying contacts due to abnormal overcurrent, such as a short-circuit accident. Due to the nature of the battery, it is difficult to extinguish the fire, which can cause significant property and human damage.
통상적으로 리튬 이온 배터리의 단락 전류는 정격 전류의 수십 배에 달하며, 배터리의 보호를 위한 안전 장치로 차단기, 퓨즈 등을 직류 고전압 릴레이 앞 단에 배치할 수 있다. 이와 같은 회로는 차단기와 퓨즈로 안전하게 차단하여 배터리의 폭발을 방지하고 안전하게 부하의 전원을 분리할 수 있다. 그러나 안전 장치의 뒷 단에 배치되는 직류 고전압 릴레이가 과전류 내량에서 견디지 못하면 안전 장치로부터의 배터리 및 부하는 보호받지 못하고 화재, 소손, 폭발 등으로 이어질 수 있다. 또한, 직류 전원은 0점이 없기 때문에 전원의 차단이 어려우며, 특히 리튬 이온 배터리의 단락 전류는 화재, 폭발 등 위험을 수반하므로 주 접점의 개, 폐는 정확히 제어되고 단락사고 등에 배터리는 안전하게 제어되어 과전류 강도의 신뢰성을 확보하는 방법이 필요하다.Typically, the short-circuit current of a lithium-ion battery is dozens of times the rated current, and as a safety device to protect the battery, a circuit breaker, fuse, etc. can be placed in front of the DC high-voltage relay. Such circuits can be safely blocked with breakers and fuses to prevent battery explosions and safely disconnect power from the load. However, if the DC high-voltage relay placed at the rear of the safety device cannot withstand the overcurrent, the battery and load from the safety device will not be protected, which may lead to fire, burnout, explosion, etc. In addition, since direct current power has no zero point, it is difficult to cut off the power. In particular, short-circuit current in lithium-ion batteries carries risks such as fire and explosion, so the opening and closing of the main contact point is accurately controlled, and the battery is safely controlled in case of short-circuit accidents, etc. to prevent overcurrent. A method to ensure reliability of strength is needed.
또한, 전기차량의 충격과 충돌. 및 신재생 에너지 저장장치의 폭발, 화재 등 직류 전원제어, 배터리 전원 제어에 적용할 직류 고전압 유접점 스위칭 장치의 통전 접촉 접점부는 배터리의 단락 및 과전류에 작동하고 가동 접점대에 흐르는 과전류로 인한 가동접점의 접촉 압력스프링의 압력의 한계 값을 벗어나면 흐르는 전류의 방향에 대항하는 고정 접점과 가동 접점 사이에서 발생하는 전자반발이 발생하기 때문에 이를 억제하는 장치 구조가 필요하다.Also, impacts and collisions of electric vehicles. The current-carrying contact part of the DC high-voltage contact switching device applied to DC power control and battery power control, such as explosion and fire of renewable energy storage devices, operates in response to short circuit and overcurrent of the battery, and is a movable contact due to overcurrent flowing in the movable contact zone. If the contact pressure of the spring exceeds the limit value, electromagnetic repulsion occurs between the fixed contact and the movable contact against the direction of the flowing current, so a device structure that suppresses this is required.
이에 따라, 접점 장치의 접점은 단락 전류에 견딜 수 있어야 하며, 배터리 용량이 증가됨으로써 종래보다 더욱 강력한 단락 용량을 갖는 접점 장치에 요구된다.Accordingly, the contacts of the contact device must be able to withstand short-circuit current, and as battery capacity increases, a contact device with a stronger short-circuit capacity than before is required.
본 발명은 단락 전류 및 과전류에 대해 접압 스프링으로 감당하기 어려운 전자 반발력으로 인한 사고를 방지하기 위한 보다 강력하게 개선된 단락 내량을 갖는 접점 장치를 제공하는 것을 목적으로 한다.The purpose of the present invention is to provide a contact device with improved short-circuit resistance to prevent accidents due to electromagnetic repulsion that is difficult to handle with a contact pressure spring for short-circuit current and overcurrent.
또한, 본 발명은 전자 반발력에 대항하여 가동 접점 조립체의 가동대 요크가 이상 전류에 비례하여 상측의 가동대 홀더 쪽으로 강한 흡인력을 발휘하도록 하여, 단락 전류 및 과전류 발생 시 접점의 접촉면에서 발생하는 전자 반발력을 이겨내고 접접의 접촉압력을 유지시키고 가동접점의 접촉면의 반발을 억제함으로써, 접점의 개리, 소손, 용착, 폭발, 떨림 등의 위험성을 줄이고, 접점의 개리로 인한 사고를 방지할 수 있는 접점 장치를 제공하는 것을 목적으로 한다.In addition, the present invention allows the movable table yoke of the movable contact assembly to exert a strong attractive force toward the upper movable table holder in proportion to the abnormal current against the electromagnetic repulsion force, so that the electromagnetic repulsion force generated at the contact surface of the contact point when a short circuit current or overcurrent occurs. By overcoming the contact pressure of the contact point, maintaining the contact pressure of the contact point, and suppressing the backlash of the contact surface of the movable contact point, the risk of contact opening, burnout, welding, explosion, vibration, etc. is reduced, and a contact device that can prevent accidents due to contact opening is provided. The purpose is to provide
또한, 본 발명은 별도로 가동대 홀더를 비자성체로 만들어 중앙부에 용접등으로 고정 배치되는 자성체 요크를 제거하고, 가동 접점대를 수납 가능한 가동대 홀더를 자성체로 구성하여 별도의 자성체를 배치하는 번거로움을 제거하고, 가동대 홀더 상층부의 재료 절단 없이 양쪽 절곡을 통해 복수의 층으로 체적을 키워 자기 포화를 줄이고 자기 흡인력을 배가시킴으로돈돈써 별도의 자성체를 용접이나 추가 부착의 공정을 삭제할 수 있어, 접점 장치의 원가 절감 및 생산성 향상을 제공하는 것을 목적으로 한다.In addition, in the present invention, the movable table holder is made of a non-magnetic material to eliminate the magnetic yoke fixed to the central part by welding, etc., and the movable table holder capable of storing the movable contact table is made of a magnetic material, eliminating the inconvenience of arranging a separate magnetic material. By removing the material of the upper layer of the movable stand holder and increasing the volume into multiple layers by bending both sides, the magnetic saturation is reduced and the magnetic attraction force is doubled, thereby eliminating the process of welding or additional attachment of a separate magnetic material, making it possible to eliminate the contact point. The purpose is to provide cost reduction and productivity improvement of the device.
또한, 본 발명은 과전류 및 단락전류 통과시 가동 접점대의 중앙부에 U자 형태로 가동 접점대를 감싸는 구조로 고정 배치된 자성체의 가동대 요크와 전자석의 전원 인가로 발생하는 자력으로 이동하는 가동 철심과 연동된 자성체로 만든 홀더 요크에서 발생하는 자속이 강력한 흡인력을 발휘하여, 가동 접점의 하측에 배치된 하측 가동대 요크는 가동대 홀더의 좌, 우측과 복수의 층으로 만들어진 가동대 홀더의 상측으로 향하는 흡인력을 발휘하여 접점의 떨림이나 개리로 인한 접점의 소손, 용착, 폭발을 방지하는 구조로 설계함으로써, 안전하게 배터리 전원을 단락 부하로부터 안전하게 보호하고 계통의 보호협조를 하는 것을 목적으로 한다.In addition, the present invention includes a movable yoke of a magnetic material fixedly arranged in a structure surrounding the movable contact zone in a U-shape at the center of the movable contact zone when an overcurrent or short-circuit current passes, and a movable iron core that moves by magnetic force generated by the application of power to the electromagnet. The magnetic flux generated from the holder yoke made of interlocked magnetic materials exerts a strong attractive force, and the lower movable yoke placed on the lower side of the movable contact point is directed to the left and right sides of the movable table holder and the upper side of the movable table holder made of multiple layers. The purpose is to safely protect the battery power from short-circuit loads and cooperate in protecting the system by designing a structure that exerts an attractive force to prevent contact burnout, welding, and explosion due to contact vibration or separation.
또한, 본 발명은 전자석의 원리를 이용하는 접점 장치에 관한 것으로서, 전류의 흐름 방향과 접점 접촉면에 대항하여 발생하는 전자 반발력(Fr)을 주접점에 흐르는 전류(I)를 이용하여 가동 접점대가 고정 접점에 접촉하는 접촉력(F1+F2)을 향상시키는 방법 및 장치를 제공하는 것을 목적으로 한다.In addition, the present invention relates to a contact device using the principle of an electromagnet, where the electromagnetic repulsion force (Fr) generated against the direction of current flow and the contact contact surface is converted into a fixed contact point by using the current (I) flowing through the main contact point. The purpose is to provide a method and device for improving the contact force (F1+F2) of contact.
본 발명의 해결 과제들은 이상에서 언급한 내용들로 제한되지 않으며, 언급되지 않은 또 다른 기술적 과제들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.The problems to be solved by the present invention are not limited to the contents mentioned above, and other technical problems not mentioned will be clearly understood by those skilled in the art from the description below.
본 발명의 일 실시 예에 따르면, 개선된 가동대 홀더는 ∩자 형상을 갖는 접점 장치에 있어서, 전원을 인가하기 위한 한 쌍의 고정 접점, 상기 한 쌍의 고정 접점과 접촉할 수 있도록 이동 가능한 막대 판 형태의 가동 접점대, 상기 가동 접접대의 하부에 고정되어 상기 가동 접점대와 고착되고 연동하여 움직이도록 구성된 가동대 요크; 상기 가동 접점대의 하부에 배치되어 상기 가동 접점대에 접촉 압력을 제공하도록 구성된 접압 스프링; 및 여자 코일에서 발생하는 기자력에 의해 동작하는 가동 철심과 연동하여 동작하는 샤프트 블록을 포함하고, 상기 가동대 요크는 자성체로 구성되고, 상기 가동대 요크는 양 측면의 중앙으로부터 수직 방향으로 연장되어 구성된 한 쌍의 연장부를 포함함으로써 상기 가동대 요크는 U자 형태를 갖고, 상기 가동대 요크의 한 쌍의 연장부는 상기 가동 접점대의 중앙에 고정 배치되는 것이고, 상기 샤프트 블록은 절연물로 구성된 절연 블록, 상기 절연 블록에 삽입된 샤프트 및 상기 절연 블록의 상부에 배치되고 자성체로 구성된 가동대 홀더를 포함하고, 상기 가동대 홀더는 상층부 및 양 측면부를 갖도록 ∩자 형태를 갖고, 상기 가동대 홀더 및 상기 절연 블록 사이의 공간을 통해 상기 접압 스프링 및 상기 가동 접점대를 수납하는 것인, 접점 장치를 제공할 수 있다.According to one embodiment of the present invention, the improved movable table holder is a contact device having a ∩ shape, a pair of fixed contacts for applying power, and a movable bar to contact the pair of fixed contacts. A plate-shaped movable contact base, a movable base yoke fixed to the lower part of the movable contact base, fixed to the movable contact base, and configured to move in conjunction with the movable contact base; a contact pressure spring disposed below the movable contact zone and configured to provide contact pressure to the movable contact zone; and a shaft block that operates in conjunction with a movable iron core operated by magnetomotive force generated from the excitation coil, wherein the movable table yoke is made of a magnetic material, and the movable table yoke is configured to extend in a vertical direction from the center of both sides. By including a pair of extension parts, the movable table yoke has a U-shape, the pair of extension parts of the movable table yoke are fixedly disposed at the center of the movable contact band, and the shaft block is an insulating block made of an insulating material. It includes a shaft inserted into an insulating block and a movable table holder disposed on an upper part of the insulating block and made of a magnetic material, wherein the movable table holder has an ∩ shape with an upper part and both side parts, and the movable table holder and the insulating block. It is possible to provide a contact device that accommodates the contact pressure spring and the movable contact base through the space therebetween.
또한, 제1항에 있어서, 상기 가동대 홀더의 하측 양 측면부 각각의 일단에 상기 절연 블록의 양 측면을 관통하여 바깥쪽으로 돌출되도록 구성된 한 쌍의 돌출 곡면부가 형성되고, 상기 가동대 홀더는 상기 돌출 곡면부를 통해 상기 절연 블록에 고정 결합될 수 있다.In addition, the method of claim 1, wherein a pair of protruding curved portions configured to protrude outwardly through both sides of the insulating block are formed at one end of each lower side of the movable table holder, and the movable table holder is formed at one end of each lower side of the movable table holder. It can be fixedly coupled to the insulating block through the curved portion.
또한, 상기 가동대 홀더의 상층부는 복수의 층을 갖는 자성체로 구성될 수 있다.Additionally, the upper layer of the movable table holder may be made of a magnetic material having a plurality of layers.
또한, 상기 가동대 홀더의 상층부는 상기 가동대 홀더의 상부에 형성된 막대 형태의 상부면의 절단 없이 양 방향에서의 절곡을 통해 적층함으로써 복수의 층을 형성할 수 있다.Additionally, the upper layer of the movable table holder can form a plurality of layers by lamination through bending in both directions without cutting the bar-shaped upper surface formed on the upper part of the movable table holder.
또한, 상기 샤프트 블록은 상기 샤프트와 상기 가동대 홀더를 일체형으로 인서트 사출(insert molding)되어 일체형으로 형성된다.Additionally, the shaft block is formed as one piece by insert molding the shaft and the movable table holder as one piece.
또한, 상기 접점 장치는 세라믹 하우징이나 에폭시을 기반으로 기밀 접합하여 절연가스를 봉입하거나 기중에서 개폐하는 접점 장치에 사용될 수 있다.In addition, the contact device can be airtightly bonded to a ceramic housing or epoxy-based device to enclose an insulating gas or be used in a contact device that opens and closes in the air.
본 발명에 의하면, 단락 전류 및 과 전류에 의한 전자반발력을 접압 스프링으로 감당하기 어려운 접점의 접촉부 반발력으로 인한 사고를 방지하기 위한 보다 개선된 단락 내량을 갖는 접점 장치를 제공할 수 있다.According to the present invention, it is possible to provide a contact device with improved short-circuit resistance to prevent accidents due to the electromagnetic repulsion force caused by short-circuit current and overcurrent, which is difficult to handle with a contact pressure spring.
또한, 본 발명에 의하면, 전자 반발력에 대항하여 가동 접점 조립체의 가동대 요크가 이상 전류에 비례하여 상측의 가동대 홀더 쪽으로 강한 흡인력을 발휘하도록 하여, 단락 전류 및 과전류 발생 시 접점의 접촉면에서 발생하는 전자 반발력을 억제함으로써, 접점의 개리, 소손, 용착, 폭발, 떨림 등의 위험성을 줄이고, 접점의 개리로 인한 사고를 방지할 수 있는 접점 장치를 제공할 수 있다.In addition, according to the present invention, against the electromagnetic repulsion force, the movable table yoke of the movable contact assembly exerts a strong attractive force toward the upper movable table holder in proportion to the abnormal current, thereby preventing the friction generated at the contact surface of the contact point when a short circuit current or overcurrent occurs. By suppressing the electromagnetic repulsion force, it is possible to provide a contact device that can reduce the risk of contact opening, burnout, welding, explosion, vibration, etc., and prevent accidents due to contact opening.
또한, 본 발명에 의하면, 별도로 고정 배치되는 상측의 요크를 제거하고, 가동 접점대를 수납하는 가동대 홀더를 자성체로 구성하여 별도의 자성체를 배치하는 번거로움을 제거하고, 가동대 홀더 상층부의 재료 절단 없이 양쪽 절곡을 통해 복수의 층으로 체적을 키워 자기포화를 줄이고 자기 흡인력을 배가시킴으로써 별도의 자성체를 용접이나 추가 부착의 공정을 삭제할 수 있어 접점 장치의 원가 절감 및 생산성 향상을 제공할 수 있다.In addition, according to the present invention, the upper yoke that is separately fixedly disposed is removed, the movable table holder that accommodates the movable contact base is made of a magnetic material, thereby eliminating the inconvenience of arranging a separate magnetic material, and the material of the upper layer of the movable contact point unit is eliminated. By increasing the volume into multiple layers by bending both sides without cutting, reducing magnetic saturation and doubling the magnetic attraction force, the process of welding or additional attachment of a separate magnetic material can be eliminated, thereby reducing the cost of the contact device and improving productivity.
또한, 본 발명에 의하면, 전자석의 원리를 이용하는 접점 장치로서, 전류의 흐름 방향의 접점 접촉면에 대항하여 발생하는 전자 반발력(Fr)을 주접점에 흐르는 전류(I)를 이용하여 가동 접점대가 고정 접점에 접촉하는 접촉력(F1+F2)을 향상시키는 방법 및 장치를 제공할 수 있다.In addition, according to the present invention, as a contact device using the principle of an electromagnet, the electromagnetic repulsion force (Fr) generated against the contact contact surface in the direction of current flow is converted into a fixed contact by using the current (I) flowing through the main contact point. A method and device for improving the contact force (F1+F2) contacting can be provided.
본 발명의 효과들은 이상에서 언급한 내용들로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.The effects of the present invention are not limited to the contents mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the description below.
도 1은 본 발명의 일 실시예에 따른 접점 장치의 개로 상태를 나타내는 구성을 설명하기 위한 단면도이다.1 is a cross-sectional view illustrating a configuration showing an open state of a contact device according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 접점 장치의 폐로 상태를 나타내는 구성을 설명하기 위한 단면도이다.Figure 2 is a cross-sectional view for explaining a configuration showing a closed state of a contact device according to an embodiment of the present invention.
도 3a는 본 발명의 일 실시예에 따른 가동대 홀더를 포함하는 샤프트 블록의 구성을 설명하기 위한 도면이다. 도 3b는 본 발명의 일 실시예에 따른 가동 접점 조립체의 구성을 설명하기 위한 도면이다.Figure 3a is a diagram for explaining the configuration of a shaft block including a movable table holder according to an embodiment of the present invention. Figure 3b is a diagram for explaining the configuration of a movable contact assembly according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 기밀 접점 장치의 구성을 설명하기 위한 도면이다.Figure 4 is a diagram for explaining the configuration of an airtight contact device according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 직류 접점 장치의 전자 반발력(Fr), 접촉 압력(F1) 및 흡인력(F2)를 설명하기 위한 도면이다.Figure 5 is a diagram for explaining the electromagnetic repulsion force (Fr), contact pressure (F1), and attraction force (F2) of the direct current contact device according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른 직류 접점 장치의 단락 전류 또는 이상 전류 시에 발생하는 흡인력을 설명하기 위한 도면이다.Figure 6 is a diagram for explaining the attractive force generated during a short circuit or abnormal current of a direct current contact device according to an embodiment of the present invention.
이하, 첨부된 도면을 참조하여 본 발명에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, with reference to the attached drawings, the present invention will be described in detail so that those skilled in the art can easily practice it. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein.
본 명세서에서 사용된 용어는 실시예들을 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다.The terminology used herein is for describing embodiments and is not intended to limit the invention. As used herein, singular forms also include plural forms, unless specifically stated otherwise in the context.
본 명세서에서 사용되는 "포함한다(comprises)", "포함하는(comprising)"은 언급된 구성 요소, 단계, 동작 및/또는 소자는 하나 이상의 다른 구성 요소, 단계, 동작 및/또는 소자의 존재 또는 추가를 배제하지 않는다. As used herein, “comprises”, “comprising” refers to the presence or absence of one or more other components, steps, operations and/or elements. Addition is not ruled out.
또한, 본 발명에서 사용되는 제1, 제2 등과 같이 서수를 포함하는 용어는 구성 요소들을 설명하는데 사용될 수 있지만, 구성 요소들은 용어들에 의해 한정되어서는 안 된다. 이와 같은 용어들은 하나의 구성 요소를 다른 구성 요소로부터 구별하는 목적으로만 사용된다. 또한, 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.Additionally, terms including ordinal numbers, such as first, second, etc., used in the present invention may be used to describe components, but the components should not be limited by the terms. These terms are used only to distinguish one component from another. Additionally, when describing the present invention, if it is determined that a detailed description of related known technologies may obscure the gist of the present invention, the detailed description will be omitted.
또한, 본 발명의 실시예에 나타나는 구성부들은 서로 다른 특징적인 기능들을 나타내기 위해 독립적으로 도시되는 것으로, 각 구성부들이 분리된 구성단위로 이루어짐을 의미하지 않는다. 즉, 각 구성부는 설명의 편의상 각각의 구성부로 나열하여 기술되고, 각 구성부 중 적어도 두 개의 구성부가 합쳐져 하나의 구성부로 이루어지거나, 하나의 구성부가 복수 개의 구성부로 나뉘어져 기능을 수행할 수 있다. 이러한 각 구성부의 통합된 실시예 및 분리된 실시예도 본 발명의 본질에서 벗어나지 않는 한 본 발명의 권리 범위에 포함된다.Additionally, the component parts appearing in the embodiments of the present invention are shown independently to show different characteristic functions, and this does not mean that each component is made of a separate structural unit. That is, for convenience of explanation, each component is listed and described as each component, and at least two of each component may be combined to form one component, or one component may be divided into a plurality of components to perform a function. Integrated embodiments and separate embodiments of each of these components are also included in the scope of the present invention as long as they do not deviate from the essence of the present invention.
이하, 첨부된 도면을 참조하여 본 발명에 따른 실시예를 상세하게 설명한다. 본 발명의 구성 및 그에 따른 작용 효과는 이하의 상세한 설명을 통해 명확하게 이해될 것이다.Hereinafter, embodiments according to the present invention will be described in detail with reference to the attached drawings. The configuration of the present invention and its operational effects will be clearly understood through the detailed description below.
도 1은 본 발명의 일 실시예에 따른 직류 접점 장치의 개로 상태를 나타내는 구성을 설명하기 위한 단면도이다.1 is a cross-sectional view illustrating a configuration showing an open state of a direct current contact device according to an embodiment of the present invention.
도 1을 참조하여 본 발명의 일 실시예에 따른 직류 접점 장치의 구성 및 조립 방법을 설명하면, 보빈(10)에 코일(11)을 권선하여 코일 터미널에(12)에 전자 코일 권선부의 시작선과 끝선을 각각 연결하여 전자석을 만들고 보빈(10)의 중심부 내부 홈에 관통 코어(13)을 끼워 전자석을 만들 수 있다.Referring to FIG. 1, the configuration and assembly method of the direct current contact device according to an embodiment of the present invention will be described. The coil 11 is wound on the bobbin 10, and the start line of the electronic coil winding portion is connected to the coil terminal 12. An electromagnet can be made by connecting the end lines, and an electromagnet can be made by inserting the through core (13) into the groove inside the center of the bobbin (10).
가동 접점으로서 동작하는 막대 또는 바(bar) 형태를 갖는 가동 접점대(14)가 존재하고, 샤프트(16)와 가동대 홀더(29)를 인서트 사출(insert molding) 성형으로 절연 블록(15-1)과 결합하여 일체형으로 샤프트 블록(15)을 형성하고, 가동대 홀더(29)의 하부는 절연물로 구성되고, 샤프트 블록(15)의 절연 블록(15-1)의 내부에 접압 스프링(18)과 가동 접점대(14) 및 가동대 요크(28)로 구성된 가동 접점 조립체(19)를 수납하여 조립할 수 있다. There is a movable contact base 14 in the form of a rod or bar that operates as a movable contact point, and the shaft 16 and the movable base holder 29 are formed by insert injection molding into the insulating block 15-1. ) and integrally form the shaft block 15, the lower part of the movable table holder 29 is made of insulating material, and the contact pressure spring 18 is installed inside the insulating block 15-1 of the shaft block 15. The movable contact assembly 19 consisting of the movable contact base 14 and the movable base yoke 28 can be accommodated and assembled.
또한, 아크 베이스(21), 요크 프레이트(22), 요크 프레이트(22)의 중앙에 배치된 고정 철심(23), 복귀 스프링(20), 가동 철심(24)을 순서대로 조립 후 접점의 O/T(Over travel)를 조정하여 완전히 고정하여 반제품을 완성할 수 있다. 또한, 세라믹 재료로 구성된 세라믹 하우징(25)에 한 쌍의 고정 접점(30, 31)과 동시에 실드 컵(27)을 기밀 접합하고, 실드 컵(27)을 요크 프레이트(22)에 접합하여 기밀 접점 상자의 내부에 수소 등의 가스를 주체로 하는 절연 혼합 가스를 밀봉하여 직류 고전압 스위칭 장치를 완성할 수 있다.In addition, after assembling the arc base (21), the yoke plate (22), the fixed iron core (23), the return spring (20), and the movable iron core (24) arranged in the center of the yoke plate (22) in order, the O/O of the contact point By adjusting T (Over travel), the semi-finished product can be completed by completely fixing it. In addition, the shield cup 27 is airtightly bonded to the ceramic housing 25 made of ceramic material along with a pair of fixed contact points 30 and 31, and the shield cup 27 is bonded to the yoke plate 22 to form an airtight contact. A direct current high voltage switching device can be completed by sealing an insulating mixed gas mainly containing gas such as hydrogen inside the box.
본 발명은 단락 전류 및 과전류 발생시 고정접점과 가동접점의 접촉면에서 전류의 방향에 대항하는 전자 반발력의 억제에 관한 것으로서, 단락전류 및 이상 과전류로 인한 접점의 접촉면의 떨림으로 인한 접촉면의 개로 현상으로 접점의 소손, 용착, 폭발등의 위험성을 줄이고 전자 반발력에 대항하여 가동접점 조립체(19)의 가동대 요크(28)는 U자 형태로 가동접점대 폭의 중앙을 감싸는 배치로 가동접점대와 고정시켜 일체화 시키고 가동대 홀더(29) ∩자 형태의 상측 좌, 우측을 복수의 겹을 겹쳐서 적층 구조로 구성된 가동대 홀더 상층부(29-1)로 가동 접점대(14)에 흐르는 전류에 비례하여 강한 흡인력을 발휘하여 흡착되고 고정접점과 가동접점의 접촉면에서 발생하는 전자 반발력으로 인한 접점의 떨림(차터링)으로 인한 사고를 방지하는 목적의 단락 내량을 향상시킬 수 있다.The present invention relates to the suppression of electromagnetic repulsion against the direction of the current at the contact surface of a fixed contact and a movable contact when a short circuit current or overcurrent occurs. The contact surface is opened due to vibration of the contact surface due to a short circuit current or abnormal overcurrent. To reduce the risk of burnout, welding, explosion, etc., and to combat electromagnetic repulsion, the movable yoke (28) of the movable contact assembly (19) is arranged to surround the center of the width of the movable contact zone in a U-shape and is fixed to the movable contact zone. The upper part of the movable table holder (29-1) is integrated and has a laminated structure by overlapping the left and right sides of the ∩-shaped upper part (29-1), which provides a strong suction force in proportion to the current flowing through the movable contact point (14). It is adsorbed and can improve short-circuit resistance for the purpose of preventing accidents due to vibration (chartering) of the contact due to the electromagnetic repulsion force generated at the contact surface of the fixed contact and the movable contact.
본 발명에서는 가동 접점대(14) 하측에 가동대 요크(28)를 U자 형태로 가동 접점대(19)의 하측을 감싸도록 배치하고, 가동 접점 조립체(19)를 수납하고 단락전류 발생시 가동대 요크(28)에서 발생하는 전자력의 자로를 형성하는 가동대 홀더(29)와 가동대 홀더(29)의 상층부(29-1)의 복수의 층(겹) 구조를 통하여, 여러 층으로 겹쳐서 만들어진 가동대 홀더 상층부(29-1)의 자성체의 체적과 비례하여 흡인력을 더욱 강력하게 만드는 자성체 구조를 이용하여, 가동 접점 조립체(19)에 단락 전류가 통전시 강한 흡인력을 발휘하여 전자 반발력을 흡수하고 전자반발력에 대항하여 접점의 개리를 막는 구조의 단락 내량을 증대시킬 수 있다.In the present invention, the movable table yoke (28) is arranged on the lower side of the movable contact table (14) in a U-shape to surround the lower side of the movable contact table (19), the movable contact assembly (19) is stored, and when a short circuit current occurs, the movable table yoke (28) is arranged in a U-shape to surround the lower side of the movable contact table (19). Movement made by overlapping several layers through a plurality of layers (layers) structure of the movable table holder 29 and the upper layer 29-1 of the movable table holder 29, which forms a magnetic path of the electromagnetic force generated in the yoke 28. By using a magnetic material structure that makes the attractive force more powerful in proportion to the volume of the magnetic material of the large holder upper layer (29-1), when a short-circuit current is passed through the movable contact assembly (19), a strong attractive force is exerted to absorb the electron repulsion force and electronic It is possible to increase the short-circuit resistance of the structure that prevents the opening of the contact point against the repulsive force.
제1 고정 접점(30)에서 전류가 들어와 가동 접점 조립체(19)를 지나 제2 고정 접점(31)으로 나가는 단락 전류 및 이상 과전류는 가동 접점 조립체(19)에 배치된 U자 형태의 자성체인 가동대 요크(28)는 가동 접점대(14)의 밑면에 밀착시켜 배치하고, 가동대 요크(28)에서 단락 전류로 발생하는 전자 흡인력은 가동대 홀더(29)로 자속이 회전 유도되고, 가동대 홀더(29)에서 직접적인 흡인력이 가동대 홀더 상층부(29-1)로 직접 전달되어 자성체의 공극을 통과하여 일정한 폐회로를 구성하고 폐회로는 가동 접점대(14)와 고정 접점과의 접촉부에서 단락전류에 대항해서 발생하는 전자 반발력을 흡수하는 흡인력을 발휘하는 단락 내량을 증가시킨 접점장치를 달성할 수 있다.The short-circuit current and abnormal overcurrent that enter the first fixed contact point 30, pass through the movable contact assembly 19, and go out to the second fixed contact point 31 move the U-shaped magnetic body disposed in the movable contact assembly 19. The stand yoke (28) is arranged in close contact with the bottom of the movable contact base (14), and the electromagnetic attraction force generated by the short-circuit current in the movable base yoke (28) induces rotation of magnetic flux to the movable base holder (29), and the movable base yoke (28) rotates the magnetic flux. The direct attraction force from the holder 29 is directly transmitted to the upper layer of the movable table holder (29-1) and passes through the gap of the magnetic material to form a constant closed circuit. The closed circuit is formed by short-circuit current at the contact portion between the movable contact table 14 and the fixed contact point. It is possible to achieve a contact device with increased short-circuit resistance that exerts an attractive force that absorbs the electromagnetic repulsion force generated against it.
도 2는 본 발명의 일 실시예에 따른 접점 장치의 폐로 상태를 나타내는 구성을 설명하기 위한 단면도이다.Figure 2 is a cross-sectional view for explaining a configuration showing a closed state of a contact device according to an embodiment of the present invention.
도 2의 구성은 한 쌍의 고정 접점(30, 31)이 가동 접점대(14)와 접촉하는 폐로 상태를 나타내고 있으며, 그 외 구성은 도 1과 동일하다.The configuration in FIG. 2 shows a closed state in which a pair of fixed contact points 30 and 31 are in contact with the movable contact base 14, and the other configuration is the same as that in FIG. 1.
여자 코일(11)에서 연장된 코일 터미널(12)에 여자 코일(11)의 조작 전원을 투입하고, 전자석의 원리에 따라 가동 철심(24)이 고정 철심(23)으로 이동하고. 가동대 홀더(29) 및 접압 스프링(18)의 안착과 주 접점과 절연을 목적으로 만들어진 절연 블록(15-1)을 인서트 사출하여 일체형으로 만들고, 일체형으로 인서트 사출된 샤프트(16)는 가동 철심(24)에 고정되고, 가동대 홀더(29) 내부에 가동 접점대(14)와 가동대 요크(28)가 결합된 가동 접점 조립체(19)와 접압 스프링(18)이 삽통 조립될 수 있다.The operating power of the excitation coil 11 is applied to the coil terminal 12 extending from the excitation coil 11, and the movable core 24 moves to the fixed core 23 according to the principle of an electromagnet. The insulating block (15-1), which is made for the purpose of seating the movable table holder (29) and the contact pressure spring (18) and insulating the main contact point, is made into one piece by insert injection, and the shaft (16) that is insert-injected as one piece is a movable iron core. It is fixed to (24), and the movable contact assembly 19 and the contact pressure spring 18, in which the movable contact base 14 and the movable base yoke 28 are combined, can be inserted and assembled inside the movable table holder 29.
코일 조작 전원을 연결하면 전자석부가 여자되고, 여자로 형성된 자속의 자로는 코일 외부를 감싸는 요크(26)에서 가동 철심(24)으로, 가동 철심(24)에서 요크의 상측과 고정 배치된 요크 프레이트(22)의 중앙부의 고정 철심(23)으로 이동하여 자로를 형성하고, 이의 흡인력은 가동 철심(24)가 상측에 고정 배치된 고정 철심(23)으로 흡인력이 발생하여 상측으로 이동하고, 가동 철심(24)과 연동되어 샤프트 블록(15)를 상측으로 움직여 가동 접점대(14)가 한 쌍의 고정 접점(30, 31)에 접촉하여 전기적인 연결을 한다.When the coil operation power supply is connected, the electromagnet part is excited, and the magnetic flux formed by the excitation flows from the yoke 26 surrounding the outside of the coil to the movable iron core 24, and from the movable iron core 24 to the yoke plate ( 22) moves to the fixed iron core 23 in the central part to form a magnetic path, and the movable iron core 24 moves upward by generating an attractive force to the fixed iron core 23 fixed to the upper side, and the movable iron core (24) 24), the shaft block 15 is moved upward so that the movable contact point 14 contacts the pair of fixed contact points 30 and 31 to make an electrical connection.
반대로 여자 코일(11)에 전원을 차단하면 자속은 소멸되어 가동 철심(24)은 접압 스프링(18)의 반발력과 복귀 스프링(20)의 복귀력으로 고정 철심(23)에서 분리되고 접점의 접촉은 개리되어 전기적인 통전을 차단하게 된다. Conversely, when the power to the excitation coil 11 is cut off, the magnetic flux disappears and the movable core 24 is separated from the fixed core 23 by the repulsion force of the contact pressure spring 18 and the return force of the return spring 20, and the contact point is separated from the fixed core 23. It opens and blocks electrical conduction.
도 3a는 본 발명의 일 실시예에 따른 가동대 홀더를 포함하는 샤프트 블록의 구성을 설명하기 위한 도면이다. 도 3b는 본 발명의 일 실시예에 따른 가동 접점 조립체의 구성을 설명하기 위한 도면이다.Figure 3a is a diagram for explaining the configuration of a shaft block including a movable table holder according to an embodiment of the present invention. Figure 3b is a diagram for explaining the configuration of a movable contact assembly according to an embodiment of the present invention.
먼저 도 3a를 참조하면, 가동 철심(24)과 연동하여 동작하는 샤프트 블록(15)은 절연물로 구성된 절연 블록(15-1), 절연 블록(15-1)에 삽입된 샤프트(16) 및 절연 블록(15-1)의 상부에 배치되고 자성 재료나 전자 연철판 등 자성체로 구성된 가동대 홀더(29)를 포함할 수 있다.First, referring to FIG. 3A, the shaft block 15 operating in conjunction with the movable iron core 24 includes an insulating block 15-1 made of an insulating material, a shaft 16 inserted into the insulating block 15-1, and insulating material. It may include a movable table holder 29 disposed on the upper part of the block 15-1 and made of a magnetic material such as a magnetic material or an electronic soft iron plate.
여기서, 가동대 홀더(29)는 상부면 및 양 측면을 갖도록 ∩자 형태를 갖고, 가동대 홀더(29) 및 절연 블록(15-1) 사이의 공간을 통해 접압 스프링(18) 및 가동 접점대(14)를 수납하도록 구성될 수 있다. 가동대 홀더(29)의 양 측면부 각각의 일단에 절연 블록(15-1)의 양 측면을 관통하여 바깥쪽으로 돌출되도록 형성된 돌출 곡면부(29-2)가 형성되고, 가동대 홀더(29)는 이와 같은 돌출 곡면부를 통해 절연 블록(15-1)과 아크 베이스(21)가 서로 슬라이딩 하며 생기는 마찰을 최소화하여 마모가 발생하지 않도록 하여 동작의 수명을 증가시켜 준다.Here, the movable table holder 29 has a ∩ shape to have an upper surface and both sides, and the contact pressure spring 18 and the movable contact point are provided through the space between the movable table holder 29 and the insulating block 15-1. It may be configured to accommodate (14). A protruding curved portion 29-2 is formed at one end of each side of the movable table holder 29 to penetrate both sides of the insulating block 15-1 and protrude outward, and the movable table holder 29 This protruding curved portion minimizes the friction that occurs when the insulating block 15-1 and the arc base 21 slide against each other, prevents wear, and increases the lifespan of the operation.
가동대 홀더(29)의 상부면을 형성하는 가동대 홀더의 상층부(29-1)는 복수의 층을 갖는 자성체로 구성될 수 있으며, 도 3의 위에 도시된 참고도면에서와 같이 가동대 홀더(29)의 상부에 가동대 홀더(29)와 일체형으로 형성된 막대 형태의 상부면의 절단 없이 양 방향에서의 절곡을 통해 적층함으로써 복수의 층을 형성하여 예컨대 3겹 층을 형성하여 자성체의 체적을 3배로 증대시킬 수 있다. 예컨대, 가동대 홀더(29)의 상부면에 길이 방향으로 긴 막대(bar) 형상의 원재료를 절단 작업 없이 바깥면이 위쪽으로 절곡하여 한겹을 겹치고 다른 한쪽에서 1차로 겹친부위의 윗쪽으로 또 하나의 겹을 겹쳐 층을 형성하도록 할 수 있다. 이때 가동대 홀더(29)의 상부면의 길이를 가동대 홀더(29)의 세로 폭의 3배 이상의 길이로 제조한 후에 2번의 절곡 작업을 통해 3겹 층을 형성할 수도 있다. 일반 프레스 금형으로 구현시 비용이 과다하고 금형의 길이가 길어지고 복잡한 형태로 비효율적이나, 위와 같은 절단 없는 적층 구조의 제작은 멀티 포밍기(Multi Forming Machine), 프로그레시브(Progressive), 트렌스퍼(Transfer)의 가공 방법으로 비용을 절감하고 쉽게 만들 수 있다.The upper layer 29-1 of the movable table holder 29, which forms the upper surface of the movable table holder 29, may be composed of a magnetic material having a plurality of layers, and as shown in the reference drawing above in FIG. 3, the movable table holder (29-1) 29), a plurality of layers are formed by bending in both directions without cutting the upper surface of the bar shape formed integrally with the movable table holder 29) to form, for example, 3 layers, thereby reducing the volume of the magnetic material to 3. It can be doubled. For example, on the upper surface of the movable table holder 29, a long bar-shaped raw material is bent upward without cutting to form one layer, and on the other side, another layer is formed on top of the first overlapped area. Layers can be overlapped to form layers. At this time, the length of the upper surface of the movable table holder 29 may be more than three times the vertical width of the movable table holder 29, and then the three-layer layer may be formed through two bending operations. When implemented with a general press mold, the cost is excessive, the length of the mold is long, and it is inefficient due to its complex shape. However, the production of the above layered structure without cutting requires a multi forming machine, progressive, and transfer. The processing method reduces costs and makes it easy.
가동대 홀더 상층부(29-1)의 복수의 적층 구조는 자기 포화를 줄이고 흡인력을 증대시켜 더욱 강력한 단락 내량을 확보할 수 있게 해준다. 이와 같은 구성에 의해, 단락 전류 시에 가동 접점대(14)의 중앙 하측에 배치된 가동대 요크(28)는 고정 배치된 상측의 가동대 홀더(29)로 강력한 흡인력을 발생시키고 ∩자형으로 만들어진 가동대 홀더(29)는 자로의 효율을 증대하기 위해 최소의 자로의 공극으로 손실은 줄이고, 가동 접점대(14)가 고정 접점(30, 31) 쪽으로 동작시 가동 접점대(14) 하측에 배치된 가동대 요크(28)가 좌우측의 가동대 홀더(29)의 양 측면과 가동대 홀더 상층부(29-1)의 복수의 적층 구조를 통해 자성체의 체적을 키워 자기 포화를 줄이고 흡인력을 증대할 수 있다.The multiple laminated structure of the upper layer of the movable table holder (29-1) reduces magnetic saturation and increases suction force, thereby ensuring stronger short-circuit resistance. With this configuration, in the event of a short circuit current, the movable table yoke 28 disposed below the center of the movable contact table 14 generates a strong suction force to the fixedly arranged upper movable table holder 29 and creates a ∩-shaped The movable stand holder (29) reduces loss by minimizing the magnetic path gap in order to increase the magnetic field efficiency, and is placed on the lower side of the movable contact stand (14) when the movable contact stand (14) moves toward the fixed contact points (30, 31). The movable table yoke (28) can increase the volume of the magnetic material through both sides of the left and right movable table holders (29) and the upper part of the movable table holder (29-1) to increase the magnetic saturation and increase the attractive force. there is.
또한, 샤프트 블록(15)은 절연물로 구성된 절연 블록(15-1)에 샤프트(16)와 가동대 홀더(29)가 일체형으로 인서트 사출(insert molding)되어 형성될 수 있다.Additionally, the shaft block 15 may be formed by insert molding the shaft 16 and the movable table holder 29 into an insulating block 15-1 made of an insulating material.
도 3b를 참조하면, 자성체로 구성된 가동대 요크(28)는 양 측면의 중앙으로부터 수직 방향으로 연장된 한 쌍의 연장부를 포함하여, 가동대 요크(28)의 길이 방향에서 정면으로 바라보았을 때 U자 형태를 가질 수 있으며, 가동대 요크(28)의 수직 방향의 한 쌍의 연장부는 가동 접점대(14)의 중앙의 양 측면의 홈에 고정 배치되어 결합될 수 있다. 가동대 요크(28)는 가동 접점대(14)의 폭 단부의 양쪽 수직면을 감싸고 가동 접점대(14)의 두께에 근접한 높이로 감싸 절곡으로 연장되도록 구성될 수 있다. 이와 같이 가동 접점대(14)와 고정 배치된 가동대 요크(28)가 결합된 형태를 가동 접점 조립체(19)로 지칭한다.Referring to FIG. 3B, the movable yoke 28 made of a magnetic material includes a pair of extension parts extending vertically from the center of both sides, and when viewed from the front in the longitudinal direction of the movable yoke 28, U It may have a ruler shape, and a pair of vertical extensions of the movable base yoke 28 may be fixedly disposed and coupled to grooves on both sides of the center of the movable contact base 14. The movable table yoke 28 may be configured to wrap around both vertical surfaces of the width end of the movable contact table 14 and extend in a bending manner by wrapping it to a height close to the thickness of the movable contact table 14. In this way, the form in which the movable contact base 14 and the fixedly arranged movable base yoke 28 are combined is referred to as a movable contact assembly 19.
도 4는 본 발명의 일 실시예에 따른 기밀 접점 장치의 구성을 설명하기 위한 도면이다.Figure 4 is a diagram for explaining the configuration of an airtight contact device according to an embodiment of the present invention.
본 발명의 일 실시예에 따른 기밀 접점 장치는 세라믹 하우징(25)과 세라믹 하우징(25)의 상측에 한 쌍의 고정 접점(30, 31)이 배치되고, 세라믹 하우징(25)의 하부에 실드 컵(27)이 기밀 접합되며, 실드 컵(27)은 요크 프레이트(22)에 기밀 접합되어 형성될 수 있다.The airtight contact device according to an embodiment of the present invention includes a ceramic housing 25 and a pair of fixed contact points 30 and 31 disposed on the upper side of the ceramic housing 25, and a shield cup at the lower part of the ceramic housing 25. (27) is hermetically bonded, and the shield cup 27 may be formed by hermetically bonded to the yoke plate 22.
가동 접점 조립체(19), 샤프트 블록(15), 가동 철심(24), 고정 철심(23)은 실린더(17)에 의해서 접점 장치가 기밀 공간에 배치되고. 이 기밀 공간은 내부의 진공 후 수소와 같은 전기 절연성 아크 소호 가스로 밀봉되어 외부의 외기와 완전히 차단될 수 있다. 이와 같이, 세라믹 하우징(25)을 기반으로 고정 접점(30, 31)이 기밀 접합되고 기밀 접점 장치 내부에 절연 기체를 봉입하고, 아크의 유도를 위해 영구 자석으로 접점의 내, 외부에 자계를 걸어 아크를 유도하고 아크의 확산을 목적으로 하는 접점 장치를 제조할 수 있다.The movable contact assembly 19, shaft block 15, movable iron core 24, and fixed iron core 23 are arranged in an airtight space by means of a cylinder 17. This airtight space can be completely blocked from the outside air by vacuuming the inside and sealing it with an electrically insulating arc extinguishing gas such as hydrogen. In this way, the fixed contacts 30 and 31 are hermetically bonded based on the ceramic housing 25, an insulating gas is sealed inside the airtight contact device, and a magnetic field is applied to the inside and outside of the contact with a permanent magnet to induce an arc. Contact devices can be manufactured for the purpose of inducing and spreading the arc.
도 5는 본 발명의 일 실시예에 따른 접점 장치의 전자 반발력(Fr), 접촉 압력(F1) 및 흡인력(F2)를 설명하기 위한 도면이다.Figure 5 is a diagram for explaining the electromagnetic repulsion force (Fr), contact pressure (F1), and attraction force (F2) of the contact device according to an embodiment of the present invention.
도 5의 좌측 도면을 참고하면, 접점을 통해 전류가 흐를 때, 전류의 흐름 방향의 접점 접촉면에 대항하여 전자 반발력(Fr)이 발생하며, 이와 같은 전자 반발력(Fr)은 전류(I)의 크기에 비례하여 단락 전류 등 이상 전류가 발생할 때 전자 반발력(Fr)으로 인해 한 쌍의 고정 접점(30, 31)에 접촉되어 통전시키는 가동 접점대(14)의 접촉부의 개리, 용착, 소손, 폭발, 떨림 등으로 사고가 발생할 수 있다.Referring to the left drawing of FIG. 5, when a current flows through a contact, an electronic repulsion force (Fr) is generated against the contact surface in the direction of current flow, and this electronic repulsion force (Fr) is equal to the size of the current (I). When an abnormal current such as a short-circuit current occurs in proportion to the electromagnetic repulsion force (Fr), the contact portion of the movable contact band 14 that contacts and energizes the pair of fixed contacts 30 and 31 causes opening, welding, burnout, explosion, Accidents may occur due to shaking.
정상 전류에서는 가동 접점대(14)의 하부에 배치된 접압 스프링(18)의 접촉 압력(F1)만으로 전자 반발력(Fr)을 억제할 수 있으나, 단락 전류 발생시는 전자 반발력을 접압 스프링(18)의 접촉 압력(F1)만으로 억제할 수 없다. 이를 억제하기 위해서는 전자석의 용량을 키워 접촉 압력 스프링의 압력을 증대하여 해결할 수 있으나, 이는 제품이 대형화로 이어지고 소비전력과 무게의 증가로 전기차량 및 신재생에너지 전원 제어에 부적합하다. 또한 현재의 구조로 접촉 압력 스프링을 배치하면 이상 전류 및 단락 부하 사고시 접점의 개리로 과열, 용착, 화재, 폭발의 위험이 발생할 수 있다.At normal current, the electromagnetic repulsion force (Fr) can be suppressed only by the contact pressure (F1) of the contact pressure spring (18) disposed at the lower part of the movable contact base (14), but when a short-circuit current occurs, the electromagnetic repulsion force is applied to the contact pressure spring (18). It cannot be suppressed with contact pressure (F1) alone. To suppress this problem, it can be solved by increasing the capacity of the electromagnet and increasing the pressure of the contact pressure spring. However, this leads to an enlarged product and increases power consumption and weight, making it unsuitable for controlling electric vehicles and renewable energy power sources. In addition, if the contact pressure spring is arranged in the current structure, the risk of overheating, welding, fire, or explosion may occur due to opening of the contact point in the event of an abnormal current or short-circuit load accident.
통상적으로 배터리의 단락전류는 정격전류의 수십 배로 배터리의 보호를 위한 안전장치로 차단기, 퓨즈 등을 직류 고전압 릴레이 앞단에 배치한다. 이러한 회로는 차단기와 퓨즈로 안전하게 차단하여 배터리의 폭발을 방지하고 안전하게 배터리의 전원과 부하를 분리할 수 있다. 그러나 안전장치의 뒷단에 배치되는 직류 고전압 릴레이가 과전류 내량에서 견디지 못하면 안전장치로부터의 배터리 및 부하는 보호받지 못하고 화재, 소손, 폭발 등으로 이어질 수 있다. 이에 따라 릴레이의 접점은 단락 전류에 견딜 수 있어야하며. 점차 배터리 용량이 증가됨으로 단락 용량의 내량의 강화가 더욱더 중요하게 요구된다.Typically, the short-circuit current of the battery is several tens of times the rated current, and circuit breakers and fuses are placed in front of the DC high-voltage relay as safety devices to protect the battery. These circuits can be safely blocked with circuit breakers and fuses to prevent battery explosion and safely separate the battery power source from the load. However, if the DC high-voltage relay placed at the rear of the safety device cannot withstand the overcurrent, the battery and load from the safety device will not be protected, which may lead to fire, burnout, explosion, etc. Accordingly, the relay contacts must be able to withstand short-circuit current. As battery capacity gradually increases, strengthening short-circuit capacity tolerance becomes more and more important.
도 5의 우측 도면을 참고하면, 본 발명에 따른 접점 장치는 가동 접점대(14)가 한 쌍으로 배치된 제1 고정 접점(30)과 제2 고정 접점(31)에 접촉하여 회로를 폐로하는 구조에서, 이상 과전류 및 단락 부하 발생시 가동 접점대(14)의 중앙에 배치된 가동대 요크(28)가 자화되고, 가동대 요크(28)의 자화로 인해 가동대 홀더(29)쪽으로 흡인력(F2)이 발생함으로써, 전류(I)의 크기에 비례하는 전자 반발력(Fr)을 상쇄하고, 리튬 이온 배터리의 단락 부하로부터 배터리의 전원을 안전하게 유지하고 보호할 수 있다. 여기서, 흡인력(F2)은 가동 접점대(14)에서 한 쌍의 고정 접점(30, 31)의 접촉부(40a, 40b)를 향하여 발생하고, 이 흡인력(F2)은 전자 반발력(Fr)을 일으키는 접촉부(40a, 40b)에 대항하여 밀어주는 힘으로 작용하여 전자 반발력(Fr)에 의한 가동 접점대(14)의 개리를 방지할 수 있다.Referring to the right drawing of FIG. 5, the contact device according to the present invention closes the circuit by contacting the first fixed contact point 30 and the second fixed contact point 31, where the movable contact stand 14 is arranged as a pair. In the structure, when an abnormal overcurrent or short-circuit load occurs, the movable table yoke 28 disposed at the center of the movable contact table 14 is magnetized, and an attractive force (F2) is generated toward the movable table holder 29 due to the magnetization of the movable table yoke 28. ) is generated, thereby offsetting the electronic repulsion force (Fr) proportional to the size of the current (I), and safely maintaining and protecting the battery power from the short-circuit load of the lithium-ion battery. Here, the attraction force (F2) is generated from the movable contact band 14 toward the contact portions (40a, 40b) of the pair of fixed contact points (30, 31), and this attraction force (F2) is applied to the contact portion that causes the electromagnetic repulsion force (Fr). By acting as a pushing force against (40a, 40b), opening of the movable contact band 14 due to the electromagnetic repulsion force (Fr) can be prevented.
이와 같이, 가동 접점대(14) 하부를 감싸는 구조의 자성체로 만든 가동대 요크(28)를 통해 단락 전류 통과시 가동 접점대(14) 주위에 자기장이 발생하고 외부를 감싸는 가동대 요크(28)와 가동대 홀더(29)로 자속이 회전하여 고정 접점(30, 31)의 접촉면 쪽으로 흡인력이 발생하여 고정 접점(30, 31)과 가동 접점대(14)의 접촉면에서 발생하는 전자 반발력을 억제할 수 있다. In this way, when a short-circuit current passes through the movable base yoke 28 made of a magnetic material that surrounds the lower part of the movable contact base 14, a magnetic field is generated around the movable contact base 14 and the movable base yoke 28 surrounds the outside. The magnetic flux rotates to the movable base holder (29), generating an attractive force toward the contact surface of the fixed contact points (30, 31), thereby suppressing the electromagnetic repulsion force generated at the contact surface of the fixed contact points (30, 31) and the movable contact base (14). You can.
또한, 전류의 흐름 방향의 접점 접촉면에 대항하여 발생하는 전자 반발력(Fr)을 주접점에 흐르는 전류(I)를 이용하여 가동 접점대(14)가 고정 접점(30, 31)에 접촉하는 접촉력을 F1(접촉 압력) + F2(흡인력)으로 향상시킴으로써, 이상 과전류 및 단락 부하로부터 전자 반발력(Fr)을 극복할 수 있다.In addition, the electromagnetic repulsion force (Fr) generated against the contact contact surface in the direction of current flow is used to reduce the contact force with which the movable contact base 14 contacts the fixed contact points 30 and 31 by using the current (I) flowing through the main contact point. By improving F1 (contact pressure) + F2 (attractive force), the electromagnetic repulsion force (Fr) from abnormal overcurrent and short-circuit load can be overcome.
이 흡인력(F2)은 한쌍으로 만들어진 고정 접점(30, 31)에 접촉되어 전기적으로 연결되는 가동 접점대(14)가 고정 접점(30, 31)의 접촉부(40a, 40b)를 향하여 흡인력(F2)이 발생하고. 이 흡인력(F2)은 전자 반발력(Fr)을 일으키는 접촉부(40a, 40b)을 대항하여 밀어주는 힘의 흡인력(F2)이 작용하여 전자 반발력(Fr)에 의한 가동접점(14)의 개리를 방지할 수 있다.This attraction force (F2) is generated by the movable contact band 14, which is electrically connected by contacting a pair of fixed contact points 30 and 31, toward the contact portions 40a and 40b of the fixed contact points 30 and 31. This is happening. This attractive force (F2) acts as a force pushing against the contact portions (40a, 40b) that cause the electromagnetic repulsion force (Fr) to prevent the opening of the movable contact point (14) due to the electromagnetic repulsion force (Fr). You can.
특히, 가동 접점대(14)와 자성체로 만들어진 가동대 요크(28)를 고정 배치하고 자성체로 만들어진 가동대 홀더(29)가 일체형으로 형성되고, 재료의 절단 없이 가동대 홀더 상층부(29-1)를 절곡을 통해 복수의 층을 형성하도록 3겹으로 겹쳐 자성체의 체적을 3배 향상시키고, 상하측의 흡인력의 공극을 최소화시켜 자로의 손실을 최소화할 수 있다.In particular, the movable contact table 14 and the movable table yoke 28 made of a magnetic material are fixedly disposed, and the movable table holder 29 made of a magnetic material is formed as one piece, and the movable table holder upper layer 29-1 is formed without cutting the material. By bending and overlapping in three layers to form multiple layers, the volume of the magnetic material can be increased by three times, and magnetic loss can be minimized by minimizing the gap between the upper and lower attraction forces.
도 6은 본 발명의 일 실시예에 따른 직류 접점 장치의 단락 전류 또는 이상 전류 시에 발생하는 흡인력을 설명하기 위해 가동대 요크, 가동대 홀더, 가동 접점대의 배치 관계를 도시하는 도면이다.Figure 6 is a diagram showing the arrangement relationship of the movable table yoke, the movable table holder, and the movable contact table to explain the attractive force generated during a short circuit or abnormal current of the direct current contact device according to an embodiment of the present invention.
도 6을 참조하면, 즉, 단락 전류 등 이상 전류 발생 시에 가동 접점대(14) 하부에 고정된 U자형의 가동대 요크(28)와 가동대 요크(28)와 대항하여 가동 접점대(14)의 상부를 감싸도록 배치된 ∩자형의 가동대 홀더(29) 사이에 발생하는 자속의 흐름에 의해, 가동접점 조립체(19)를 중심으로 회동하는 자속이 하측에 고정 배치된 가동대 요크(28)를 지나 가동대 홀더(29) 및 복수의 층으로 구성된 가동대 홀더 상층부(29-1)를 향하는 직선 방향으로, 즉 고정 접점(30, 31) 방향으로 향하는 흡인력(F2)이 발생한다. 도 6에서와 같이, 가동 접점대(14)의 길이 방향으로 정면으로 바라보면, ∩자형의 가동대 홀더(29)의 내부 공간에 가동대 요크(28) 및 가동 접점대(14)를 포함하는 가동 접점 조립체(19)가 수납되어 배치됨을 알 수 있다.Referring to FIG. 6, that is, when an abnormal current such as a short circuit current occurs, the U-shaped movable table yoke 28 fixed to the lower part of the movable contact table 14 and the movable contact table 14 oppose the movable table yoke 28. ), the magnetic flux rotating around the movable contact assembly 19 is caused by the flow of magnetic flux generated between the ∩-shaped movable table holders 29 arranged to surround the upper part of the movable table yoke 28 fixed to the lower side. ) is generated in a straight line direction toward the movable table holder 29 and the upper layer 29-1 of the movable table holder composed of a plurality of layers, that is, toward the fixed contact points 30 and 31. As shown in Figure 6, when viewed from the front in the longitudinal direction of the movable contact base 14, the inner space of the ∩-shaped movable base holder 29 includes a movable base yoke 28 and a movable contact base 14. It can be seen that the movable contact assembly 19 is received and disposed.
보다 구체적으로, 전자석의 기자력을 이용하여 가동 철심(24)가 고정 철심(23)쪽으로 이동하고 가동 철심(24)와 연동되어 상하로 움직이는 샤프트 블록(15)는 가동대 홀더(29) 내부에 조립된 가동 접점 조립체(19)가 좌, 우측에 한 쌍으로 배치된 제1 고정 접점(30)과 제2 고정 접점(31)에 접촉하여 회로를 폐로 하는 구조의 직류 고전압 접점장치로 정격 전류와 과부하에서는 접압 스프링(18)의 접촉압력(F1)가 전자 반발력(Fr)을 극복할 수 있으며, 이상 과전류 및 단락 부하 발생시 가동 접점대(14)의 중앙에 배치된 가동대 요크(28)가 자화 되고, 자화된 흡인력이 가동대 홀더(29)와 가동대 홀더의 재료를 절단없이 3장을 겹쳐 자성체의 체적을 증가시킨 가동대 홀더 상층부(29-1)쪽으로 강한 흡인력(F2)을 발휘하며, 전류(I)의 크기에 비례하는 전자 반발력(Fr)을 상쇄시킴으로써, 리튬이온 배터리의 단락 부하로부터 배터리의 전원을 안전하게 유지하고 보호할 수 있다.More specifically, the movable iron core 24 moves toward the fixed iron core 23 using the magnetomotive force of the electromagnet, and the shaft block 15, which moves up and down in conjunction with the movable iron core 24, is assembled inside the movable table holder 29. It is a direct current high voltage contact device with a structure in which the movable contact assembly 19 closes the circuit by contacting the first fixed contact point 30 and the second fixed contact point 31 arranged in pairs on the left and right sides, and the rated current and overload In this case, the contact pressure (F1) of the contact pressure spring (18) can overcome the electromagnetic repulsion force (Fr), and when an abnormal overcurrent or short-circuit load occurs, the movable base yoke (28) disposed at the center of the movable contact base (14) is magnetized. , the magnetized attractive force exerts a strong attractive force (F2) toward the movable table holder 29 and the upper part 29-1 of the movable table holder, which increases the volume of the magnetic material by overlapping three sheets of the material of the movable table holder without cutting, and the current By canceling out the electronic repulsion force (Fr), which is proportional to the size of (I), the battery power can be safely maintained and protected from the short-circuit load of the lithium-ion battery.
이는 전자 반발력(Fr)으로 한 쌍의 고정접점(30, 31)에 접촉되어 통전시키는 가동 접점대(14)의 접촉부의 떨림, 개리, 용착, 소손, 폭발을 방지하는 구조의 단락 내량을 강력하게 증가시키는 구조이며. 더욱 상세하게는 가동대 요크(28)와 가동대 홀더(29) 및 가동대 홀더 상층부(29-1) 사이의 가동 접점대(14)에 전류(I)가 흐를 때 자속을 통과시키기 위해 가동대 요크(28)의 자화로 흡인력이 발생하여, 고정된 가동대 홀더(29)로 향하는 흡인력(F2)이 상호간의 공극으로 당기는 힘이 발생한다.This strongly strengthens the short-circuit resistance of the structure that prevents vibration, separation, welding, burnout, and explosion of the contact area of the movable contact bar (14), which contacts and energizes a pair of fixed contact points (30, 31) with electromagnetic repulsion force (Fr). It is a structure that increases. More specifically, when the current (I) flows through the movable contact zone 14 between the movable table yoke 28, the movable table holder 29, and the movable table holder upper layer 29-1, the movable table is used to pass the magnetic flux. Magnetization of the yoke 28 generates an attractive force, and the attractive force F2 directed to the fixed movable table holder 29 generates a force that pulls the yoke 28 into the gap between them.
도 6을 참조하면, 가동대 홀더(29-1)의 상층부는 기본 가동대 홀더(29)의 상부면 상에 복수의 층을 추가로 겹치게 구성되어 자기포화를 줄이도록 체적을 증가시키도록 구성되어 있으며, 이에 따라 U자형의 가동대 요크와 ∩자형의 가동대 홀더(29)의 기본 상부층 및 가동대 홀더(29-1)의 상층부에 따라 기본 상부층 위에 추가 적층된 각 층을 따라 복수의 자로를 형성하도록 구성될 수 있다.Referring to FIG. 6, the upper part of the movable table holder 29-1 is configured to additionally overlap a plurality of layers on the upper surface of the basic movable table holder 29 to increase the volume to reduce magnetic saturation. Accordingly, a plurality of rulers are formed along each layer additionally laminated on the basic upper layer according to the U-shaped movable table yoke, the basic upper layer of the ∩-shaped movable table holder 29, and the upper layer of the movable table holder 29-1. It can be configured to form.
이와 같은 구성 및 동작을 통해, 이상 과전류 및 단락부하에 대해 접압 스프링(18)으로 감당하기 어려운 전자 반발력(Fr)으로 인한 사고를 방지하고 배터리 전원 및 신재생에너지원인 직류 고전압 전원을 안전하게 전류의 방향과 관계없이 과부하로부터 안전하게 제어하는 목적의 단락 내량을 증가시킨 접점 장치를 제공할 수 있다.Through this configuration and operation, accidents due to electromagnetic repulsion force (Fr) that is difficult to handle with the contact pressure spring 18 for abnormal overcurrent and short-circuit load are prevented, and direct current high voltage power, which is a battery power source and new renewable energy source, is safely used in the direction of current. Regardless, it is possible to provide a contact device with increased short-circuit resistance for the purpose of safely controlling against overload.
본 발명의 명세서에 개시된 실시예들은 예시에 불과한 것으로서, 본 발명은 이에 한정되지 않는 것이다. 본 발명의 범위는 아래의 특허청구범위에 의해 해석되어야 하며, 그와 균등한 범위 내에 있는 모든 기술도 본 발명의 범위에 포함되는 것으로 해석해야 할 것이다.The embodiments disclosed in the specification of the present invention are merely examples, and the present invention is not limited thereto. The scope of the present invention should be interpreted in accordance with the scope of the patent claims below, and all technologies within the equivalent scope thereof should be interpreted as being included in the scope of the present invention.

Claims (6)

  1. 개선된 가동대 홀더를 갖는 접점 장치에 있어서,In a contact device with an improved movable table holder,
    전원을 인가하기 위한 한 쌍의 고정 접점;a pair of fixed contacts for applying power;
    상기 한 쌍의 고정 접점과 접촉할 수 있도록 이동 가능한 판 형태의 가동 접점대;a movable contact base in the form of a plate that can be moved to contact the pair of fixed contact points;
    상기 가동 접접대의 하부에 고착되어 상기 가동 접점대와 일체로 움직이도록 자성체의 재질로 구성된 가동대 요크;A movable table yoke made of a magnetic material to be fixed to the lower part of the movable contact table and move integrally with the movable contact table;
    상기 가동 접점대의 하부에 고착 배치되고 가동대 요크의 원형 홈의 안쪽에 배치되어 이탈을 방지하고. 상기 가동 접점대에 접촉 압력을 제공하도록 구성된 접압 스프링; 및It is fixedly disposed at the lower part of the movable contact zone and is disposed inside the circular groove of the movable yoke to prevent separation. a contact pressure spring configured to provide contact pressure to the movable contact member; and
    여자 코일에서 발생하는 기자력에 의해 동작하는 가동 철심과 연동하여 동작하는 샤프트 블록A shaft block that operates in conjunction with a movable iron core operated by the magnetomotive force generated from the excitation coil.
    을 포함하고,Including,
    상기 가동대 요크는 상기 가동 접점대의 폭 단부의 양쪽 수직면을 감싸고 상기 가동 접점대의 두께에 대응하는 높이로 감싸 절곡으로 연장되어 구성되고. The movable table yoke is configured to wrap around both vertical surfaces of the width end of the movable contact band and extend by bending to a height corresponding to the thickness of the movable contact band.
    상기 샤프트 블록은 절연물로 구성된 절연 블록 및 상기 절연 블록에 인서트 몰딩으로 삽입된 샤프트 및 상기 절연 블록의 상부에 배치되고 자성체로 구성되고 ∩자 형태를 갖는 가동대 홀더를 포함하는 것인, 접점 장치.The shaft block includes an insulating block made of an insulating material, a shaft inserted into the insulating block by insert molding, and a movable table holder disposed on an upper part of the insulating block, made of a magnetic material, and having a ∩ shape.
  2. 제1항에 있어서, 상기 가동대 홀더의 양 측면부 각각의 일단에 상기 절연 블록의 양 측면을 관통하여 바깥쪽으로 돌출되도록 구성된 한 쌍의 돌출 곡면부가 형성되고, 상기 가동대 홀더는 상기 돌출 곡면부의 하측을 상기 절연 블록과 일체로 인서트 사출로 고정 결합되는 것인, 접점 장치.The method of claim 1, wherein a pair of protruding curved portions configured to protrude outward through both sides of the insulating block are formed at one end of each side portion of the movable table holder, and the movable table holder is located on a lower side of the protruding curved portion. A contact device that is fixedly coupled to the insulating block by insert injection.
  3. 제1항에 있어서, 상기 가동대 홀더의 상층부는 복수의 층으로 겹치게 구성되어 자기포화를 줄이도록 체적을 증가시키도록 구성되고, 상기 가동대 요크와 상기 가동대 홀더 및 상기 가동대 홀더의 상층부의 각 층을 통해 복수의 자로를 형성하도록 구성되는 것인, 접점 장치.The method of claim 1, wherein the upper part of the movable table holder is composed of a plurality of overlapping layers to increase the volume to reduce magnetic saturation, and the movable table yoke, the movable table holder, and the upper part of the movable table holder. A contact device configured to form a plurality of magnetic paths through each layer.
  4. 제3항에 있어서, 상기 가동대 홀더의 상층부는 상기 가동대 홀더의 상부에 절곡의 형상으로 겹치는 상부는 재료의 절단 없이 양 방향인 좌, 우측에서 절곡을 통해 적층함으로써 복수의 층을 형성하는 것인, 접점 장치.The method of claim 3, wherein the upper layer of the movable table holder is formed by stacking the upper part of the movable table holder in a bent shape by bending in both directions, left and right, without cutting the material, thereby forming a plurality of layers. In, contact device.
  5. 제1항에 있어서, 상기 샤프트 블록은 상기 샤프트와 상기 가동대 홀더는 일체형으로 인서트 사출(insert molding)되어 형성되거나 가동 접점대를 감싸는 것인, 접점 장치.The contact device according to claim 1, wherein the shaft block is formed by insert molding the shaft and the movable table holder as one piece or surrounds the movable contact table.
  6. 제1항에 있어서, 상기 접점 장치는 세라믹 하우징, 에폭시 몰딩 기반으로 상기 접점 장치를 기밀 접합하고, 기밀 접점 장치 내부에 절연 기체를 충진하거나, 기중에서 개폐하는 것인, 접점 장치.The contact device according to claim 1, wherein the contact device is airtightly joined based on a ceramic housing and epoxy molding, and the inside of the airtight contact device is filled with an insulating gas or opened and closed in the air.
PCT/KR2023/011033 2022-07-28 2023-07-28 Contact device having improved movable support holder WO2024025383A1 (en)

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JP2012022985A (en) * 2010-07-16 2012-02-02 Panasonic Electric Works Co Ltd Contact device
KR20200000312A (en) * 2018-08-31 2020-01-02 엘에스산전 주식회사 Direct Current Relay
KR102211349B1 (en) * 2020-04-23 2021-02-03 주식회사 와이엠텍 Dc contact device with enhanced short circuit withstand capabiliaty
KR102254922B1 (en) * 2020-11-16 2021-05-24 주식회사 와이엠텍 Contact device
KR20220060367A (en) * 2020-11-04 2022-05-11 엘에스일렉트릭(주) Moving Contact part and direct current relay include the same
KR102493558B1 (en) * 2022-07-28 2023-01-31 주식회사 와이엠텍 Contact device with enhanced moving holder

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JP2012022985A (en) * 2010-07-16 2012-02-02 Panasonic Electric Works Co Ltd Contact device
KR20200000312A (en) * 2018-08-31 2020-01-02 엘에스산전 주식회사 Direct Current Relay
KR102211349B1 (en) * 2020-04-23 2021-02-03 주식회사 와이엠텍 Dc contact device with enhanced short circuit withstand capabiliaty
KR20220060367A (en) * 2020-11-04 2022-05-11 엘에스일렉트릭(주) Moving Contact part and direct current relay include the same
KR102254922B1 (en) * 2020-11-16 2021-05-24 주식회사 와이엠텍 Contact device
KR102493558B1 (en) * 2022-07-28 2023-01-31 주식회사 와이엠텍 Contact device with enhanced moving holder

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