WO2024022358A1 - 滑块及具有其的四通阀 - Google Patents

滑块及具有其的四通阀 Download PDF

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Publication number
WO2024022358A1
WO2024022358A1 PCT/CN2023/109185 CN2023109185W WO2024022358A1 WO 2024022358 A1 WO2024022358 A1 WO 2024022358A1 CN 2023109185 W CN2023109185 W CN 2023109185W WO 2024022358 A1 WO2024022358 A1 WO 2024022358A1
Authority
WO
WIPO (PCT)
Prior art keywords
injection molding
support pin
groove
notch
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/109185
Other languages
English (en)
French (fr)
Inventor
邵巨灿
刘海波
单宇宽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Dunan Artificial Environment Co Ltd
Original Assignee
Zhejiang Dunan Artificial Environment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Dunan Artificial Environment Co Ltd filed Critical Zhejiang Dunan Artificial Environment Co Ltd
Priority to KR1020257002196A priority Critical patent/KR20250025753A/ko
Priority to JP2024570633A priority patent/JP2025522696A/ja
Publication of WO2024022358A1 publication Critical patent/WO2024022358A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/06Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
    • F16K11/065Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/04Construction of housing; Use of materials therefor of sliding valves

Definitions

  • the present application relates to the technical field of four-way valves, specifically, to a slide block and a four-way valve having the same.
  • the four-way valve is mainly used to change the flow direction of the refrigerant to switch operating modes and realize switching between cooling mode and heating mode.
  • the four-way in the prior art includes a slider, which has a groove, and a support pin is installed at the groove, and the slider guides the refrigerant.
  • the slider after injection molding is formed with a stay pin guide groove, and at the same time, the inner lining is provided with a stay pin positioning groove.
  • the problems existing in the slide block of the prior art are: 1. It is difficult to process the support pin. During processing, the concentricity of the support pin tip and the support pin column is required to be high, and the processing requires high equipment and tools; 2. A support pin guide groove is required, which affects the overall strength of the slider; 3. Due to the existence of the support pin guide groove, the risk of the support pin falling off during use is high. 4. The final process of production is to install the support pin, which may scratch the slider seal. face risks.
  • the main purpose of this application is to provide a slide block and a four-way valve having the same, so as to solve the technical problem that the slide block in the prior art has difficulty in processing the support pin.
  • a slider including: a lining assembly.
  • the lining assembly includes a lining body and a support pin.
  • the lining body has a groove, and the support pin is installed in the groove.
  • the support pin is located in the middle of the notch to divide the groove into a first positioning area and a second positioning area for injection molding positioning; injection molding layer, the injection molding layer is attached to the lining body through injection molding, and during injection molding Positioning is performed through the first positioning area and the second positioning area; wherein the support pin is press-fitted in the notch of the groove and welded to the inner wall of the groove.
  • the lining body includes a base plate and a connecting plate connected to the base plate.
  • the connecting plate surrounds a groove, and the base plate is arranged around the periphery of the notch of the groove;
  • the injection molding layer includes a first injection molding part and a second injection molding part that are connected to each other.
  • the first injection molding part is used for injection molding on the connecting plate and is located outside the groove, and the second injection molding part is used for injection molding on the base plate and surrounding the base plate.
  • a side of the support pin close to the notch of the groove is spaced apart from the bottom surface of the substrate, and a side of the support pin close to the notch of the groove is located in the notch.
  • the base plate has a first plate surface and a second plate surface arranged oppositely.
  • the first plate surface and the second plate surface are connected to the outer wall of the groove.
  • An injection molding communication hole is provided on the base plate, and the injection molding communication hole penetrates the first plate surface. and second board settings.
  • the distance between the side of the stay pin close to the notch and the second plate surface is H, where 0.2mm ⁇ H ⁇ 0.8mm.
  • the side of the support pin close to the notch is flat.
  • the side of the support pin away from the notch is an arc surface.
  • the support pin has a cylindrical structure, and the cross-section of the cylindrical structure is a polygonal surface.
  • the support pin is a cylinder.
  • the support pin and the inner wall of the groove are welded using argon arc welding or laser welding.
  • a four-way valve is provided, including the slider provided above.
  • Figure 1 shows a schematic structural diagram of a lining assembly provided according to an embodiment of the present application
  • Figure 2 shows a schematic structural diagram of the lining body provided according to an embodiment of the present application
  • Figure 3 shows a schematic structural diagram of a support pin provided according to an embodiment of the present application
  • Figure 4 shows a cross-sectional view of a slider provided according to an embodiment of the present application
  • Figure 5 shows a schematic structural diagram of a slider provided according to an embodiment of the present application.
  • Figure 6 shows a schematic structural diagram of a support pin with a triangular cross-section provided according to an embodiment of the present application
  • Figure 7 shows a schematic structural diagram of a support pin with a circular cross-section provided according to an embodiment of the present application
  • Figure 8 shows a schematic structural diagram of an injection mold provided according to an embodiment of the present application.
  • Figure 9 shows a schematic structural diagram of a slider in the prior art.
  • the above-mentioned drawings include the following reference signs: 10. Lining components; 11. Lining body; 111. Groove; 1111. First positioning area; 1112. Second positioning area; 112. Base plate; 1121. Injection molding connecting holes; 113. Connecting plate; 12. Support pin; 20. Injection molding layer; 21. The first injection molding department; 22. The second injection molding department; 30. Injection mold; 31. First mold; 32. Second mold; 321. First positioning protrusion; 322. Second positioning protrusion; 301. First flow channel; 302. Second flow channel.
  • Embodiment 1 of the present application provides a slider.
  • the slider includes a lining component 10 and an injection molding layer 20 .
  • the lining component 10 includes a lining body 11 and a stay pin 12 .
  • the lining body 11 has a groove 111, and the support pin 12 is installed at the notch of the groove 111.
  • the support pin 12 is located in the middle of the notch to divide the groove 111 into a first positioning area 1111 and a second positioning area for injection molding positioning. District 1112.
  • the injection molding layer 20 is attached to the lining body 11 through injection molding, and is positioned through the first positioning area 1111 and the second positioning area 1112 during injection molding. Among them, the support pin 12 is press-fitted in the notch of the groove 111 .
  • the slider provided in this embodiment, by pressing the support pin 12 into the notch of the groove 111, the two ends of the support pin 12 are respectively connected with the inner wall of the groove 111, which facilitates the installation of the support pin 12.
  • This embodiment performs an injection molding process on the connected lining body and the stay pin 12. There is no need to form a stay pin guide groove during the injection molding process (as shown in the slider structure in the prior art as shown in Figure 9), which improves the efficiency of the slider.
  • the overall strength prevents the support pin 12 from falling off during use.
  • the stay pin 12 can be welded to the inner wall of the groove 111 to improve the placement stability of the stay pin 12 .
  • the positioning of the support pin 12 in the middle of the slot does not mean that the support pin 12 is located in the middle of the slot, but means that the support pin 12 can be in the middle of the slot or right with the slot. There is a certain distance range in the middle to divide the groove 111 into a first positioning area 1111 and a second positioning area 1112 .
  • the injection mold 30 includes a first mold 31 and a second mold 32 .
  • the second mold 32 is provided with a first positioning protrusion 321 and a second positioning protrusion 322.
  • the first positioning protrusion 321 and the second positioning protrusion 322 are spaced apart.
  • the first positioning protrusion 321 is located in the first positioning area 1111.
  • the second positioning protrusion 322 is located in the second positioning area 1112, and the support pin 12 is clamped between the first positioning protrusion 321 and the second positioning protrusion 322 to facilitate positioning of the lining assembly 10 and facilitate smooth operation.
  • Injection molding improves the stability of injection molding.
  • the injection mold 30 is also provided with a first flow channel 301 and a second flow channel 302 to complete the injection molding of the injection molding layer 20 through the first flow channel 301 and the second flow channel 302 .
  • the lining body 11 includes a base plate 112 and a connecting plate 113 connected to the base plate 112.
  • the connecting plate 113 surrounds the groove 111, and the base plate 112 is arranged around the periphery of the notch of the groove 111.
  • the injection molding layer 20 includes a first injection molding part 21 and a second injection molding part 22 that are connected to each other.
  • the first injection molding part 21 is used for injection molding on the connecting plate 113 and is located outside the groove 111 .
  • the second injection molding part 22 is used for injection molding on the substrate. 112 is placed on and wrapped around the substrate 112 .
  • part of the injection molding fluid flows into the connecting plate 113 and is located outside the groove 111 to form the first injection molding part 21 , and the other part of the injection molding fluid flows into the upper and lower parts of the base plate 112 to wrap the base plate 112 set up.
  • the connection method between the lining body 11 and the injection molding layer 20 can be easily optimized, so that the injection molding layer 20 can be stably placed on the lining body 11 .
  • both plates of the base plate 112 are spaced apart from the injection mold, so that the injection fluid can smoothly wrap around the base plate 112 and optimize the injection structure of the injection molding layer 20 .
  • the side of the support pin 12 close to the notch of the groove 111 is spaced apart from the bottom surface of the base plate 112 , and the side of the support pin 12 close to the notch of the groove 111 is located in the notch. Adopting such a structural arrangement can prevent the injection fluid from flowing into the groove 111 during injection molding.
  • the base plate 112 has a first plate surface and a second plate surface arranged oppositely. The first plate surface and the second plate surface are connected to the outer wall of the groove 111.
  • the base plate 112 is provided with an injection molding communication hole 1121.
  • the communication hole 1121 is provided through the first plate surface and the second plate surface. Adopting such a structural arrangement can facilitate the injection molding fluid to smoothly flow into the first plate surface and the second plate surface through the injection molding communication hole 1121 during injection molding, thereby facilitating the wrapping of the substrate 112 by the injection molding fluid and improving the uniformity of injection molding. .
  • the distance between the side of the support pin 12 close to the notch and the second plate surface is H, where 0.2mm ⁇ H ⁇ 0.8mm.
  • the side of the stay pin 12 close to the notch can be configured as a flat surface. Adopting such a structural arrangement can facilitate the positioning of the support pin 12 during injection molding.
  • the side of the support pin 12 away from the notch can be configured as an arc surface. Adopting such a structural arrangement can easily reduce the flow resistance to the fluid.
  • the support pin 12 can be a cylindrical structure, and the cross-section of the cylindrical structure is a polygonal surface or a circle. Adopting such a structural arrangement facilitates processing and manufacturing.
  • the support pin 12 can be a cylinder, which facilitates manufacturing and processing, and the arc-shaped structure of the cylinder also facilitates reducing fluid resistance.
  • the support pin 12 and the inner wall of the groove 111 are welded using argon arc welding or laser welding to improve the installation stability of the support pin 12 .
  • the lining body 11 in this embodiment is made of metal material, and the injection molding layer 20 is made of non-metal material.
  • the lining body 11 of metal material is conducive to ensuring the compressive strength of the structure.
  • the lining body 11 can be formed by punching and stretching, and there is no need to provide a positioning through hole structure for injection molding positioning on the lining body 11 .
  • the support pin 12 can be punched out of a special-shaped bar.
  • the processing process of the slider in this embodiment is as follows: first, process the lining body 11 and the support pin 12 respectively; then, press the support pin 12 into the groove 111 of the lining body 11, and install the support pin 12 on both sides. The end is welded to the inner wall of the groove 111 to form the lining component 10; finally, the lining component 10 is put into the injection mold, and the mold is closed for injection molding to obtain the slider.
  • Embodiment 2 of the present application provides a four-way valve, including the slider provided in the above embodiment.
  • the slider in this embodiment cooperates with the valve seat of the four-way valve to drive the valve seat to move back and forth relative to the valve body to achieve switching of the refrigerant flow direction.
  • the lining body has high pressure resistance, simple processing, and stable connection.
  • spatially relative terms can be used here, such as “on", “on", “on the upper surface of", “above”, etc., to describe what is shown in the figure.
  • the exemplary term “over” may include “over” and “on “Down” orientation.
  • the device may be oriented differently (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Multiple-Way Valves (AREA)

Abstract

一种滑块及具有其的四通阀,滑块包括:内衬组件(10),内衬组件(10)包括内衬本体(11)和撑销(12),内衬本体(11)具有凹槽(111),撑销(12)安装在凹槽(111)的槽口处,撑销(12)位于槽口的中部以将凹槽(111)分为用于注塑定位的第一定位区(1111)和第二定位区(1112);注塑层(20),注塑层(20)通过注塑附着于内衬本体(11)上,并在注塑时通过第一定位区(1111)和第二定位区(1112)进行定位;其中,撑销(12)压装在凹槽(111)的槽口,撑销(12)的两端均与凹槽(111)的内壁贴合连接。通过该技术方案,能够解决现有技术中的滑块存在撑销加工较困难的技术问题。

Description

滑块及具有其的四通阀
本申请要求于2022年7月29日提交至中国国家知识产权局、申请号为202221985366.5、申请名称为“滑块及具有其的四通阀”的专利申请的优先权。
技术领域
本申请涉及四通阀技术领域,具体而言,涉及一种滑块及具有其的四通阀。
背景技术
目前,现有技术中的制冷技术中多用有四通阀,四通阀主要用于改变冷媒流向以切换运行模式,实现制冷模式和制热模式的切换。现有技术中的四通包括滑块,滑块上具有凹槽,并在凹槽处安装有撑销,滑块对冷媒进行导流。
然而,如图9所示,现有技术中为便于后期安装撑销,注塑之后的滑块形成有撑销导槽,同时内衬上设置有撑销定位槽。四通阀的滑块制作时,首先将内衬放在注塑模进行注塑后得到滑块与内衬组;之后将撑销沿撑销导槽压入撑销定位槽内。
现有技术的滑块存在的问题有:1、撑销加工较困难,加工时撑销尖头与撑销柱同心度要求较高,加工时对设备与刀具要求较高;2、滑块上需有撑销导槽,影响滑块整体强度;3、由于撑销导槽存在,撑销在使用过程中脱落风险高、4、制作的最后工序为装入撑销,存在划伤滑块密封面的风险。
实用新型内容
本申请的主要目的在于提供一种滑块及具有其的四通阀,以解决现有技术中的滑块存在撑销加工较困难的技术问题。
为了实现上述目的,根据本申请的一个方面,提供了一种滑块,包括:内衬组件,内衬组件包括内衬本体和撑销,内衬本体具有凹槽,撑销安装在凹槽的槽口处,撑销位于槽口的中部以将凹槽分为用于注塑定位的第一定位区和第二定位区;注塑层,注塑层通过注塑附着于内衬本体上,并在注塑时通过第一定位区和第二定位区进行定位;其中,撑销压装在凹槽的槽口内并与凹槽的内壁焊接。
进一步地,内衬本体包括基板以及与基板连接的连接板,连接板围成凹槽,基板围绕凹槽的槽口的周缘设置;注塑层包括相互连接的第一注塑部和第二注塑部,第一注塑部用于注塑在连接板上并位于凹槽的外侧,第二注塑部用于注塑在基板上并包裹基板设置。
进一步地,撑销靠近凹槽的槽口的一侧与基板的底面间隔设置,撑销靠近凹槽的槽口的一侧位于槽口内。
进一步地,基板具有相对设置的第一板面和第二板面,第一板面和第二板面与凹槽的外壁连接,基板上设置有注塑连通孔,注塑连通孔贯通第一板面和第二板面设置。
进一步地,撑销靠近槽口的一侧与第二板面之间的距离为H,其中,0.2mm≤H≤0.8mm。
进一步地,撑销靠近槽口的一侧为平面。
进一步地,撑销远离槽口的一侧为弧面。
进一步地,撑销为柱体结构,柱体结构的截面为多边形面。
进一步地,撑销为圆柱。
进一步地,撑销与凹槽的内壁采用氩弧焊或激光焊进行焊接。
根据本申请的另一方面,提供了一种四通阀,包括上述提供的滑块。
应用本申请的技术方案,通过将撑销压装在凹槽的槽口内,并使撑销的两端凹槽的内壁贴合连接,这样便于对撑销进行安装,不需要在凹槽的槽口处设置有定位槽,更不需要在撑销上设置与定位槽配合的结构,简化了撑销和内衬本体的制造工艺,降低了滑块的加工难度;对连接后的内衬本体与撑销再进行注塑工艺,无需在注塑的过程中形成撑销导槽,提高了滑块的整体强度,避免撑销在使用过程中脱落。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了根据本申请的实施例提供的内衬组件的结构示意图;
图2示出了根据本申请的实施例提供的内衬本体的结构示意图;
图3示出了根据本申请的实施例提供的撑销的结构示意图;
图4示出了根据本申请的实施例提供的滑块的剖视图;
图5示出了根据本申请的实施例提供的滑块的结构示意图;
图6示出了根据本申请的实施例提供的具有三角形截面的撑销的结构示意图;
图7示出了根据本申请的实施例提供的具有圆形截面的撑销的结构示意图;
图8示出了根据本申请的实施例提供的注塑模具的结构示意图;
图9示出了现有技术中的滑块的结构示意图。
其中,上述附图包括以下附图标记:
10、内衬组件;
11、内衬本体;111、凹槽;1111、第一定位区;1112、第二定位区;112、基板;1121、
注塑连通孔;113、连接板;
12、撑销;
20、注塑层;
21、第一注塑部;22、第二注塑部;
30、注塑模具;31、第一模具;32、第二模具;321、第一定位凸起;322、第二定位凸
起;301、第一流道;302、第二流道。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
如图1至图7所示,本申请的实施例一提供了一种滑块,该滑块包括内衬组件10和注塑层20,内衬组件10包括内衬本体11和撑销12,内衬本体11具有凹槽111,撑销12安装在凹槽111的槽口处,撑销12位于槽口的中部以将凹槽111分为用于注塑定位的第一定位区1111和第二定位区1112。注塑层20通过注塑附着于内衬本体11上,并在注塑时通过第一定位区1111和第二定位区1112进行定位。其中,撑销12压装在凹槽111的槽口。
采用本实施例提供的滑块,通过将撑销12压装在凹槽111的槽口内,撑销12的两端分别与凹槽111的内壁贴合连接,这样便于对撑销12进行安装,不需要在凹槽111的槽口处设置有定位槽,更不需要在撑销12上设置与定位槽配合的结构,简化了撑销12和内衬本体11的制造工艺,降低了滑块的加工难度。因此,通过本实施例提供的技术方案能够解决现有技术中的滑块存在撑销的加工难度较为复杂的技术问题。本实施例对连接后的内衬本体与撑销12再进行注塑工艺,无需在注塑的过程中形成撑销导槽(如图9中的现有技术中的滑块结构),提高了滑块的整体强度,避免撑销12在使用过程中脱落。
具体地,可以将撑销12与凹槽111的内壁焊接,以提高撑销12的设置稳定性。
需要说明的是,此处的撑销12位于槽口的中部并不是指撑销12位于槽口的正中间的位置处,而是指撑销12可以在槽口的正中间或与槽口正中间具有一定距离范围的位置处,以便于将凹槽111分割为第一定位区1111和第二定位区1112。
如图8所示,注塑模具30包括第一模具31和第二模具32。第二模具32上设置有第一定位凸起321和第二定位凸起322,第一定位凸起321和第二定位凸起322间隔设置,第一定位凸起321位于第一定位区1111内,第二定位凸起322位于第二定位区1112内,撑销12卡设在第一定位凸起321和第二定位凸起322之间,以便于对内衬组件10进行定位,便于顺利进行注塑,提高了注塑的稳定性。同时,采用这样的结构设置,不需要在内衬本体11上设置有用于定位的定位凸起或定位槽或定位孔等定位结构,不会对内衬本体11的结构强度造成影响, 有效保证了内衬本体11的耐压强度。具体地,在注塑模具30上还设置有第一流道301和第二流道302,以通过第一流道301和第二流道302完成注塑层20的注塑。
在本实施例中,内衬本体11包括基板112以及与基板112连接的连接板113,连接板113围成凹槽111,基板112围绕凹槽111的槽口的周缘设置。注塑层20包括相互连接的第一注塑部21和第二注塑部22,第一注塑部21用于注塑在连接板113上并位于凹槽111的外侧,第二注塑部22用于注塑在基板112上并包裹基板112设置。采用这样的结构设置,在注塑时,一部分注塑流体流入至连接板113处并位于凹槽111的外侧以形成第一注塑部21,另一部分注塑流体流入至基板112的上方和下方以包裹基板112设置。采用这样的注塑结构,能够便于优化内衬本体11和注塑层20的连接方式,便于使得注塑层20稳定地设置注塑在内衬本体11上。
具体地,将内衬组件10安装在注塑模具上时,基板112的两个板面均与注塑模具间隔设置,以便于使得注塑流体能够顺利包裹基板112设置,优化注塑层20的注塑结构。
在本实施例中,撑销12靠近凹槽111的槽口的一侧与基板112的底面间隔设置,撑销12靠近凹槽111的槽口的一侧位于槽口内。采用这样的结构设置,能够避免在注塑时注塑流体不流入至凹槽111内部。
在本实施例中,基板112具有相对设置的第一板面和第二板面,第一板面和第二板面与凹槽111的外壁连接,基板112上设置有注塑连通孔1121,注塑连通孔1121贯通第一板面和第二板面设置。采用这样的结构设置,能够便于在注塑时使得注塑流体能够通过注塑连通孔1121顺利流入至第一板面和第二板面处,从而便于通过注塑流体对基板112进行包裹,提高注塑的均匀性。
具体地,撑销12靠近槽口的一侧与第二板面之间的距离为H,其中,0.2mm≤H≤0.8mm。通过将H设置在上述范围内,这样能够避免H值过大避免撑销12高度过高影响不同管的连通性能,也避免了H值过小导致注塑流体流入至凹槽111内部的情况。
具体地,撑销12靠近槽口的一侧可以设置为平面。采用这样的结构设置,能够便于在注塑时对撑销12进行定位。
具体地,撑销12远离槽口的一侧可以设置为弧面。采用这样的结构设置,能够便于减小对流体的流阻。
在一个实施例中,撑销12可以为柱体结构,柱体结构的截面为多边形面或圆形。采用这样的结构设置,便于进行加工制造。
在另一实施例中,撑销12可以为圆柱,方便制造加工,同时圆柱的弧形结构也便于降低流体的阻力。
具体地,撑销12与凹槽111的内壁采用氩弧焊或激光焊进行焊接,以提高撑销12的设置稳定性。
具体地,本实施例中的内衬本体11由金属材料制成,注塑层20由非金属材料制成,通过金属材料的内衬本体11有利于保证结构的耐压强度。
在本实施例中,内衬本体11可以采用冲裁拉伸加工而成,内衬本体11上不需要设置用于注塑定位的定位通孔结构。撑销12可以采用异形棒冲裁加工而成。
本实施例中的滑块的加工过程为:首先分别加工内衬本体11和撑销12;随后,将撑销12压装在内衬本体11的凹槽111内,并在撑销12的两端与凹槽111的内壁进行焊接以形成内衬组件10;最后,将内衬组件10放入至注塑模具中,合模进行注塑,以得到滑块。
本申请的实施例二提供了一种四通阀,包括上述实施例提供的滑块。本实施例中的滑块与四通阀的阀座进行配合,以带动阀座相对于阀体来回移动以实现冷媒流动方向的切换。
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:内衬本体耐压强度大,加工简单,连接稳定。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在…… 下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (10)

  1. 一种滑块,其特征在于,包括:
    内衬组件(10),所述内衬组件(10)包括内衬本体(11)和撑销(12),所述内衬本体(11)具有凹槽(111),所述撑销(12)安装在所述凹槽(111)的槽口处,所述撑销(12)位于所述槽口的中部以将所述凹槽(111)分为用于注塑定位的第一定位区(1111)和第二定位区(1112);
    注塑层(20),所述注塑层(20)通过注塑附着于所述内衬本体(11)上,并在注塑时通过所述第一定位区(1111)和所述第二定位区(1112)进行定位;
    其中,所述撑销(12)压装在所述凹槽(111)的槽口,撑销(12)的两端均与所述凹槽(111)的内壁贴合连接。
  2. 根据权利要求1所述的滑块,其特征在于,所述内衬本体(11)包括基板(112)以及与所述基板(112)连接的连接板(113),所述连接板(113)围成所述凹槽(111),所述基板(112)围绕所述凹槽(111)的槽口的周缘设置;所述注塑层(20)包括相互连接的第一注塑部(21)和第二注塑部(22),所述第一注塑部(21)用于注塑在所述连接板(113)上并位于所述凹槽(111)的外侧,所述第二注塑部(22)用于注塑在所述基板(112)上并包裹所述基板(112)设置。
  3. 根据权利要求2所述的滑块,其特征在于,所述撑销(12)靠近所述凹槽(111)的槽口的一侧与所述基板(112)的底面间隔设置,所述撑销(12)靠近所述凹槽(111)的槽口的一侧位于所述槽口内。
  4. 根据权利要求2所述的滑块,其特征在于,所述基板(112)具有相对设置的第一板面和第二板面,所述第一板面和所述第二板面与所述凹槽的外壁连接,所述基板(112)上设置有注塑连通孔(1121),所述注塑连通孔(1121)贯通所述第一板面和所述第二板面设置。
  5. 根据权利要求4所述的滑块,其特征在于,所述撑销(12)靠近所述槽口的一侧与所述第二板面之间的距离为H,其中,0.2mm≤H≤0.8mm。
  6. 根据权利要求1所述的滑块,其特征在于,所述撑销(12)靠近所述槽口的一侧为平面。
  7. 根据权利要求1所述的滑块,其特征在于,所述撑销(12)远离所述槽口的一侧为弧面。
  8. 根据权利要求1所述的滑块,其特征在于,所述撑销(12)为柱体结构,所述柱体结构的截面为多边形面或圆形。
  9. 根据权利要求1所述的滑块,其特征在于,所述撑销(12)与所述凹槽(111)的内壁采用氩弧焊或激光焊进行焊接。
  10. 一种四通阀,其特征在于,包括权利要求1至9中任一项所述的滑块。
PCT/CN2023/109185 2022-07-29 2023-07-25 滑块及具有其的四通阀 Ceased WO2024022358A1 (zh)

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