WO2024021067A1 - Print head maintenance system, ink-jet printer, maintenance method, and printing method - Google Patents

Print head maintenance system, ink-jet printer, maintenance method, and printing method Download PDF

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Publication number
WO2024021067A1
WO2024021067A1 PCT/CN2022/109110 CN2022109110W WO2024021067A1 WO 2024021067 A1 WO2024021067 A1 WO 2024021067A1 CN 2022109110 W CN2022109110 W CN 2022109110W WO 2024021067 A1 WO2024021067 A1 WO 2024021067A1
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WO
WIPO (PCT)
Prior art keywords
ink
air pressure
nozzle
container
change
Prior art date
Application number
PCT/CN2022/109110
Other languages
French (fr)
Chinese (zh)
Inventor
廖述章
江华
曾磊乐
林炜
Original Assignee
深圳诚拓数码设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳诚拓数码设备有限公司 filed Critical 深圳诚拓数码设备有限公司
Priority to PCT/CN2022/109110 priority Critical patent/WO2024021067A1/en
Priority to CN202211146299.2A priority patent/CN115416403B/en
Publication of WO2024021067A1 publication Critical patent/WO2024021067A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/02Air-assisted ejection

Definitions

  • Embodiments of the present application relate to the technical field of inkjet printers, and in particular, to a maintenance system for a nozzle, an inkjet printer, a maintenance method, and a printing method.
  • Inkjet printer is a technology that sprays ink onto the printing medium through the nozzle holes of the nozzle to print images or text.
  • the ink may condense and adhere inside the nozzle of the inkjet printer, dry and solidify into slag, causing the nozzle holes to be blocked or partially blocked, making the nozzle of the inkjet printer unable to work properly. Affects print quality.
  • the nozzle of the inkjet printer needs to be cleaned and maintained regularly.
  • the existing cleaning method usually pumps the cleaning liquid directly into the nozzle of the inkjet printer through a liquid supply pump, allowing the cleaning liquid flowing inside the nozzle to dissolve the ink that has condensed, adhered, and solidified sediment and takes it away.
  • the pumped cleaning fluid will have a greater impact on the nozzle, which can easily damage the delicate nozzle.
  • Embodiments of the present application provide a nozzle maintenance system, an inkjet printer, a maintenance method and a printing method, which can clear the nozzle through the vibrating ink in the ink chamber, and the impact of the ink on the nozzle is small.
  • a maintenance system for a nozzle which system includes a controller and an ink circulation circuit.
  • the ink circulation loop includes a main container, a first adjusting device and a nozzle arranged in sequence along the direction of ink delivery; wherein the first adjusting device is connected to the main container and the nozzle by pipelines respectively, the nozzle is connected to the main container, and the first adjusting device is connected to the controller connect.
  • the main container is used to store ink;
  • the first adjusting device includes a first receiving chamber, and the first receiving chamber is used to store the first gas and the ink flowing in from the main container; the first adjusting device is used to adjust the first pressure of the first gas ;
  • the nozzle includes an ink chamber and several nozzle holes.
  • the ink chamber is connected to the external environment through the nozzle holes.
  • the ink chamber pipeline connects the first receiving chamber and the main container.
  • the controller is used to: when the ink in the ink circulation circuit is in a circulating flow state, control the first air pressure to change within the first negative pressure range through the first adjustment device so that the ink in the ink chamber oscillates, wherein the oscillation of the ink
  • the direction includes the length direction of the nozzle hole.
  • the ink chamber of the nozzle is connected to the external environment through the nozzle hole, and the ink chamber pipeline of the nozzle is connected to the first receiving chamber of the first adjusting device; when the ink in the ink circulation circuit is in a circulating flow state, the ink The ink chamber flows from the first receiving chamber into the ink chamber of the nozzle; since the first receiving chamber and the ink chamber of the nozzle are in a connected state; the first air pressure changes within the first negative pressure range, so that the ink chamber in the first receiving chamber and the ink chamber of the nozzle can be The ink vibrates at the same time; the constantly vibrating ink in the ink chamber can cause the dried ink in the ink chamber to be shaken off and scattered.
  • the fallen ink residue can be discharged with the ink flowing out from the outlet of the nozzle. in the main container to achieve maintenance of the nozzle holes.
  • the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this system can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
  • the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure; the controller is specifically configured to: control the first air pressure between the first maximum value and the first minimum value through the first adjusting device. changes between the first minimum values, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes changes between the first position and the second position accordingly; wherein the second position is farther away from the first position Ink tone.
  • the ink is oscillated in the nozzle hole to complete the cleaning of the nozzle hole. The ink will not forcefully pass through the nozzle hole, which can reduce the damage caused by cleaning the nozzle hole.
  • the liquid level formed by the ink and the nozzle hole oscillates between the first position and the second position, the ink will not flow out from the nozzle hole, thereby reducing ink waste.
  • the controller is specifically configured to: control the first air pressure to periodically change within the first negative pressure range according to a preset cycle through the first adjustment device, so that the ink in the ink chamber oscillates periodically.
  • the ink circulation circuit also includes a second adjustment device, the second adjustment device is connected to the nozzle and the main container through pipelines respectively; the second adjustment device includes a second receiving chamber, and the second receiving chamber is used to store the second gas and the main container.
  • the second adjusting device is used to adjust the second air pressure of the second gas; the controller is also used to: control the second air pressure to change within the second negative pressure range through the second adjusting device, so that the second container The negative pressure in the cavity is greater than the negative pressure in the first receiving cavity; wherein the first air pressure and the second air pressure change in the same preset period.
  • the pressure difference between the first container and the second container provides the ink in the system with sequential flow from the first container to the ink chamber and the third container.
  • the guiding force of the two containers enables the ink to flow more smoothly from the first receiving chamber to the ink chamber and the second receiving chamber of the nozzle.
  • the difference between the first air pressure and the second air pressure is within the preset difference range, so that the flow rate of the ink in the ink chamber is maintained. smooth.
  • the second negative pressure range includes the second maximum value and the second minimum value of the second air pressure; the controller is also specifically configured to: control the second air pressure at the second maximum value through the second adjustment device and the second minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle hole correspondingly changes between the first position and the second position; wherein, the second position is relative to the first position Stay away from the ink chamber.
  • the first adjustment device includes a first container, a first air pressure adjustment device and a first detection device, wherein the first container includes a first receiving chamber; the first air pressure adjustment device is connected to the pipeline of the first container. The air port, the first air pressure adjusting device is used to adjust the first air pressure; the first detection device is used to detect the first air pressure.
  • the controller is communicatively connected to the first air pressure adjustment device and the first detection device. The controller is used to obtain detection data of the first air pressure through the first detection device, and control the first air pressure adjustment device to adjust the first air pressure according to the detection data of the first air pressure. to adjust the size.
  • the second adjustment device includes a second container, a second air pressure adjustment device and a second detection device; wherein the second container includes a second receiving chamber; the second air pressure adjustment device is connected to the second container by a pipeline The air delivery port, the second air pressure adjustment device is used to adjust the second air pressure; the second detection device is used to detect the second air pressure; the controller is communicatively connected with the second air pressure adjustment device and the second detection device, and the controller is used to pass The second detection device obtains the detection data of the second air pressure, and controls the second air pressure adjustment device to adjust the magnitude of the second air pressure according to the detection data of the second air pressure.
  • the ink circulation circuit in order to provide power for the ink to flow from the main container into the first container, the ink circulation circuit further includes a first ink delivery device, and the first ink delivery device is connected to the main container and the first container through pipelines respectively.
  • the ink delivery device is used to deliver the ink contained in the main container to the first container.
  • the ink circulation circuit further includes a second ink delivery device.
  • the second ink delivery device is connected to the second container and the main container by pipelines respectively.
  • the ink transport device is used to transport the ink contained in the second container to the main container.
  • the ink circulation circuit further includes a first ink processing device.
  • the first ink processing device is connected to the first container and the first ink delivery device by pipelines respectively; the first ink processing device is used to output the first ink delivery device.
  • the ink is purified.
  • the ink circulation circuit further includes a second ink processing device.
  • the second ink processing device is connected to the first container and the nozzle by pipelines respectively; the second ink processing device is used to purify the ink output from the first container. deal with.
  • an inkjet printer which includes the system described in the first aspect.
  • a maintenance method for a nozzle is provided, which is applied to an inkjet printer.
  • the method is used to maintain the nozzle of the inkjet printer.
  • the nozzle includes a liquid inlet, a liquid outlet, an ink chamber and Several nozzle holes, one end of the ink chamber is connected to the liquid inlet, the other end of the ink chamber is connected to the liquid outlet, and the ink chamber is connected to the external environment through the nozzle holes; the air pressure at the liquid inlet end of the nozzle head is the first air pressure .
  • the first air pressure is controlled to change within the first negative pressure range so that the ink in the ink chamber oscillates, where , the oscillation direction of the ink includes the length direction of the nozzle hole.
  • the first air pressure that changes within the first negative pressure range will cause the ink in the ink chamber to oscillate; the ink that keeps vibrating in the ink chamber can cause the dry and slag-dried ink in the ink chamber to be vibrated off and scattered, and the ink will fall off.
  • the ink residue can be discharged from the ink chamber along with the ink flowing out from the outlet of the nozzle, thereby achieving maintenance of the nozzle holes.
  • the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this method can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
  • the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure; the first air pressure is controlled to change within the first negative pressure range so that the ink in the ink chamber oscillates.
  • the specific steps are: controlling the first air pressure to change between the first maximum value and the first minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes are at the first position and the second position accordingly. changes between; wherein, the second position is far away from the ink chamber relative to the first position.
  • the step of controlling the first air pressure to change within the first negative pressure range to cause the ink in the ink chamber to oscillate specifically includes: controlling the first air pressure to periodically change within the first negative pressure range according to a preset period. , so that the ink in the ink chamber oscillates periodically.
  • the air pressure at the liquid outlet end of the nozzle is the second air pressure; the above method also includes: controlling the second air pressure to change within the second negative pressure range, so that the second negative pressure is greater than the first negative pressure; wherein, the second negative pressure is greater than the first negative pressure.
  • the first air pressure and the second air pressure vary with the same preset period.
  • the difference between the first air pressure and the second air pressure is within the preset difference range.
  • a printing method is provided, which is applied to an inkjet printer.
  • the inkjet printer obtains the work order data of the image to be printed, and controls the nozzle to print on the printer medium according to the work order data. , and perform maintenance on the nozzle according to the method described in the second aspect during the printing idle time. After completing the nozzle maintenance, obtain new work order data and control the nozzle to print on the printing medium.
  • a non-volatile computer-readable storage medium stores computer-executable instructions, and when the computer-executable instructions are executed by an inkjet printer, The inkjet printer is caused to perform the method described in the third aspect or the fourth aspect.
  • a computer program product includes a computer program stored on a non-volatile computer-readable storage medium.
  • the computer program includes program instructions. When the program When the instruction is executed by the inkjet printer, the inkjet printer is caused to execute the method described in the third or fourth aspect.
  • Figure 1(a) and Figure 1(b) are schematic structural diagrams of a nozzle of an inkjet printer provided by an embodiment of the present application from different viewing angles;
  • Figure 2 is a schematic structural diagram of a nozzle maintenance system provided by an embodiment of the present application.
  • Figure 3 is a schematic structural diagram of a nozzle maintenance system provided by another embodiment of the present application.
  • Figure 4 is a schematic structural diagram of an inkjet printer provided by an embodiment of the present application.
  • Figure 5 is a schematic flow chart of a method for cleaning a nozzle provided by an embodiment of the present application.
  • Figure 6 is a schematic flow chart of a cleaning method for a nozzle provided by another embodiment of the present application.
  • Figure 7(a) and Figure 7(b) are schematic diagrams of different states of ink in the ink chamber during the oscillation process provided by an embodiment of the present application;
  • Figure 8(a) and Figure 8(b) are respectively change curves of the first air pressure and the second air pressure that change synchronously with time according to an embodiment of the present application;
  • Figure 8(c) and Figure 8(d) are respectively the change curves of the first air pressure and the second air pressure over time provided by another embodiment of the present application.
  • Figure 9 is a schematic flowchart of a printing method provided by an embodiment of the present application.
  • Figure 10 is a schematic structural diagram of a nozzle cleaning device provided by an embodiment of the present application.
  • Figure 11 is a schematic structural diagram of a nozzle cleaning device provided by another embodiment of the present application.
  • Figure 12 is a schematic diagram of the hardware structure of a controller provided by an embodiment of the present application.
  • the term “includes” and similar expressions shall be understood to be open-ended, ie, “including, but not limited to.”
  • the term “based on” should be understood to mean “based at least in part on.”
  • the term “one embodiment” or “the embodiment” should be understood to mean “at least one embodiment”.
  • the terms “first”, “second”, etc. may refer to different or the same objects and are used only to distinguish the objects referred to and do not imply a specific spatial order, temporal order, importance of the objects referred to. Sexual order, etc.
  • An inkjet printer includes a printer main body and at least one nozzle head provided on the printer main body.
  • the nozzle is used to print target graphics and text on the printing medium.
  • at least one nozzle includes a first nozzle, a second nozzle, a third nozzle, and a fourth nozzle; wherein the first nozzle is used to print cyan ink (Cyan, C), and the second nozzle is used to print cyan ink (Cyan, C).
  • the third nozzle is used to print yellow ink (Yellow, Y)
  • the fourth nozzle is used to print black ink (BlacK, K).
  • C, M, Y and K are the four basic colors.
  • Inkjet printers produce the required colors by controlling each nozzle in the nozzle group to print different amounts of ink.
  • the first nozzle, the second nozzle, the third nozzle and the fourth nozzle may be a single nozzle unit or formed by splicing multiple nozzle units.
  • the inkjet printer also includes an Nth nozzle for printing inks of other colors (N is a positive integer greater than 4).
  • the nozzle group 120 may also include an Nth nozzle for printing white ink, gold ink, and sapphire ink. Or a silver ink nozzle.
  • Figure 1(a) and Figure 1(b) show schematic structural diagrams of nozzles from different viewing angles;
  • Figure 1(a) is a front view
  • Figure 1(b) is a cross-sectional view.
  • the nozzle 100 includes a liquid inlet 101, a liquid outlet 102, an ink chamber 103 and several nozzle holes 104.
  • the ink chamber 103 communicates with the external environment through the nozzle holes 104.
  • the ink chamber 103 is connected to the ink chamber 103 for containing ink for printing target graphics and text.
  • ink flows into the ink chamber 103 from the liquid inlet 101.
  • the nozzle may also include components such as a filter layer and a guide channel (not shown). The ink flowing from the inlet of the nozzle passes through the ink chamber, filter layer and guide channel in sequence and is ejected from the nozzle hole. out.
  • the ink in the nozzle of the inkjet printer can easily dry, condense or even dry up inside the nozzle to form ink residue, causing clogging of the nozzle holes.
  • the cleaning liquid may specifically include components such as water and organic solvents.
  • the cleaning fluid is finally sprayed out from the nozzle hole, thereby completing the cleaning and maintenance of the nozzle.
  • the nozzle also includes a filter layer and a guide channel
  • the cleaning liquid injected by the liquid supply pump from the inlet of the nozzle passes through the ink chamber, filter layer and guide channel of the nozzle in sequence and is finally ejected from the nozzle hole, thereby completing the cleaning of the nozzle .
  • the liquid supply pump directly pumps the cleaning fluid into the nozzle, the impact force generated by the cleaning fluid will damage the precise structure inside the nozzle, causing damage to the nozzle.
  • the ink residue will easily adhere to the filter layer and block the filter layer under the influence of the cleaning fluid, or the ink residue will force through the filter layer under the pressure of the cleaning fluid, thereby damaging the filter layer.
  • the filtering effect of the filter layer on the ink during subsequent printing cannot be guaranteed, which will affect the printing quality.
  • embodiments of the present application provide a maintenance system for the nozzle, which can clear the nozzle through the oscillating ink in the ink chamber of the nozzle, and the impact force of the ink on the nozzle is small.
  • a maintenance system for the nozzle which can clear the nozzle through the oscillating ink in the ink chamber of the nozzle, and the impact force of the ink on the nozzle is small.
  • Figure 2 shows a nozzle maintenance system, which is used to clear the nozzle of an inkjet printer.
  • the system includes a controller and an ink circulation circuit.
  • the ink circulation circuit of the system 200 includes: The main container 201, the first adjusting device 202 and the nozzle 203 are arranged in sequence along the conveying direction of the ink (that is, the direction indicated by the arrow in Figure 2).
  • the first adjusting device 202 is connected to the main container 201 and the nozzle 203 by pipelines respectively.
  • the nozzle 203 pipeline is connected to the main container 201.
  • the liquid outlet pipeline of the main container 201 is connected to the liquid inlet of the first regulating device 202
  • the liquid outlet pipeline of the main container 201 is connected to the liquid inlet of the nozzle 203
  • the liquid inlet pipeline of the nozzle 203 is connected to the liquid inlet of the first regulating device 202.
  • the main container 201 is used to store ink and can provide an ink source for the system 200 .
  • the system 200 also includes a controller 204.
  • the controller 204 is connected to the first adjustment device 202 through communication, such as wired connection or using wireless fidelity technology (Wireless Fidelity, Wi-Fi) or Bluetooth (Bluetooth, BT) technology. , frequency modulation (FM), near field communication (NFC), infrared technology (infrared, IR), or, such as the third generation (3G), the fourth generation (4th Generation, Wireless connections realized by mobile communication technologies such as 4G) or fifth generation (5th Generation, 5G).
  • wireless fidelity technology Wireless Fidelity, Wi-Fi
  • Bluetooth Bluetooth
  • FM frequency modulation
  • NFC near field communication
  • infrared technology infrared, IR
  • 3G third generation
  • 4th Generation Wireless connections realized by mobile communication technologies
  • 5th Generation, 5G fifth generation
  • the first adjusting device 202 includes a first receiving chamber, which is used to store the first gas and the ink flowing in from the main container 201.
  • the first adjusting device 202 is used to adjust the pressure of the first gas, that is, the first gas pressure.
  • the nozzle 203 may be the nozzle shown in Figure 1 (a) and Figure 1 (b), and the ink chamber pipeline of the nozzle 203 is connected to the first receiving chamber and the main container 201.
  • the controller 204 is used to control the first air pressure to change within the first negative pressure range through the first adjustment device 202 when the ink in the ink circulation circuit is in a circulating flow state, so that the ink in the ink chamber oscillates, wherein the ink
  • the oscillation direction includes the length direction of the nozzle hole.
  • the direction in which the ink circulates in the ink chamber may be the horizontal direction
  • the length direction of the nozzle holes may be the vertical direction, wherein both the horizontal direction and the vertical direction may be relative to the ground. Word.
  • the first air pressure that changes within the first negative pressure range will cause the ink in the ink chamber to oscillate; the ink that keeps oscillating in the ink chamber can cause the ink that condenses, adheres, and dries to form slag in the ink chamber and nozzle holes.
  • the ink residue is broken off and dispersed by vibration, and the ink residue becomes smaller and can be discharged from the ink chamber with the ink flowing out from the outlet of the nozzle and reused after subsequent filtration, thereby achieving maintenance of the nozzle holes.
  • the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this method can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
  • the first adjustment device 202 includes a first container 2021, a first air pressure adjustment device 2022 and a first detection device 2023; wherein the first air pressure adjustment device 2022 and the first detection device 2023 are respectively Communicatively connected with controller 204.
  • the first container 2021 is provided with a liquid inlet, a liquid outlet and a gas delivery port.
  • the liquid inlet pipeline of the first container 2021 is connected to the liquid outlet of the main container 201 , and the liquid outlet pipeline of the first container 2021 is connected to the liquid inlet of the nozzle 203 .
  • the pipeline of the first air pressure regulating device 2022 is connected to the air delivery port of the first container 2021.
  • the first container 2021 is used to contain the first gas and ink, and the first container includes a first receiving chamber.
  • the lower space of the first container 2021 is used to hold ink
  • the upper space of the first container 2021 is used to hold the first gas.
  • the liquid inlet and outlet of the first container 2021 can be opened below the liquid level of the ink in the first container 2021
  • the air supply port of the first container 2021 can be opened above the liquid level of the ink in the first container 2021 .
  • the first air pressure adjusting device 2022 is used to adjust the pressure of the first gas in the first container 2021, that is, the first air pressure.
  • the first detection device 2023 is disposed in the space where the first container 2021 contains gas, or the first detection device 2021 is disposed in the pipe connecting the first container 2021 and the first air pressure regulating device 2022 .
  • the first detection device 2023 is used to measure the first air pressure.
  • the controller 204 can communicate with the first detection device and obtain the detection data of the first air pressure through the first detection device 2023 .
  • the controller 204 can control the first air pressure to change within the first negative pressure range through the first air pressure regulating device 2022 according to the detection data of the first air pressure.
  • the ink circulation circuit also includes a second adjustment device 205.
  • the second adjustment device 205 is connected to the nozzle and the main container 201 by pipelines respectively; that is, the inlet of the second adjustment device 205 is
  • the liquid outlet pipeline is connected to the liquid outlet of the nozzle 203, and the liquid outlet pipeline of the second regulating device 205 is connected to the liquid inlet of the main container 201.
  • the second adjusting device 205 includes a second receiving chamber, which is used to store the second gas and the ink flowing from the nozzle 203.
  • the second adjusting device 205 is used to adjust the pressure of the second gas, that is, the second air pressure.
  • the first gas and the second gas may be any suitable gas, such as air.
  • the controller 204 controls the second air pressure to change within the second negative pressure range through the second adjustment device 205, so that the negative pressure in the second accommodation chamber is greater than the negative pressure in the first accommodation chamber; where the first air pressure and The second air pressure changes with the same preset period.
  • the difference between the first air pressure and the second air pressure is within the preset difference range.
  • the second adjustment device 205 includes a second container 2051, a second air pressure adjustment device 2052 and a second detection device 2053; wherein the second air pressure adjustment device 2052 and the second detection device 2053 are respectively Communicatively connected with controller 204.
  • the second container 2051 is provided with a liquid inlet, a liquid outlet and a gas delivery port.
  • the liquid inlet pipeline of the second container 2051 is connected to the liquid outlet of the nozzle 203
  • the liquid outlet pipeline of the second container 2051 is connected to the liquid inlet of the main container 201 .
  • the pipeline of the second air pressure regulating device 2052 is connected to the air delivery port of the second container 2051.
  • the second container 2051 is used to contain the second gas and ink, and the second container 2051 includes a second receiving chamber.
  • the lower space of the second container 2051 is used to hold ink
  • the upper space of the second container 2051 is used to hold the second gas.
  • the liquid inlet and outlet of the second container 2051 can be opened below the liquid level of the ink in the second container 2051
  • the air supply port of the second container 2051 can be opened above the liquid level of the ink in the second container 2051 .
  • the second air pressure adjusting device 2052 is used to adjust the pressure of the gas in the second container 2051, that is, the second air pressure.
  • the second detection device 2053 is disposed in the space where the second container 2051 contains gas, or the second detection device 2053 is disposed in the pipe connecting the second container 2051 and the second air pressure regulating device 2052 .
  • the second detection device 2052 is used to measure the second air pressure.
  • the controller 204 can communicate with the second detection device 2053 and obtain the detection data of the second air pressure obtained by the second detection device 2053 measuring the second air pressure.
  • the controller 204 is configured to control the second air pressure to change within the second negative pressure range through the second air pressure regulating device 2052 according to the detection data of the second air pressure.
  • the first detection device 2023 and the second detection device 2053 are air pressure detection devices; the first air pressure adjustment device 2022 and the second adjustment device 2052 are used to remove air from the container (such as the first container 2021 or the second container 2051). Or add air to reduce or increase the air pressure inside the container.
  • the storage capacity of ink in the main container is greater than the storage capacity of ink in the first container.
  • the storage capacity of ink in the main container is also greater than the storage capacity of ink in the second container.
  • the main container is an ink bucket and the first container is a secondary container. cartridge, the second container is the return box.
  • the controller 204 controls the second air pressure to change within the second negative pressure range through the second adjustment device 205, so that the negative pressure in the second accommodation chamber is greater than the negative pressure in the first accommodation chamber; Wherein, the first air pressure and the second air pressure change in the same preset period.
  • the difference between the first air pressure and the second air pressure is within the preset difference range.
  • the first air pressure and the second air pressure change in a preset period of 1-4 seconds, which can be set according to actual conditions, such as 1 second, 1.5 seconds, 2 seconds, 2.5 seconds, and 3 seconds.
  • the ink circulation circuit of the system 200 also includes a first ink delivery device 206.
  • the first ink delivery device 206 is connected to the main container 201 and the first container 2021 by pipelines respectively to provide power for the ink flow. .
  • the liquid inlet pipeline of the first ink delivery device 206 is connected to the liquid outlet of the main container 201
  • the liquid outlet of the first ink delivery device 206 is connected to the liquid inlet of the first container 2021 .
  • the first ink delivery device 206 is used to deliver the ink in the main container 201 to the first container 2021 .
  • the first ink delivery device 206 may be an infusion pump, such as a peristaltic pump.
  • the direction indicated by the arrow in Figure 3 is the circulation conveying direction of the ink.
  • the ink circulation loop of the system 200 also includes a second ink delivery device 207.
  • the liquid inlet of the second ink delivery device 207 is connected to the liquid outlet of the second container 2051.
  • the second ink delivery device 207 The liquid outlet of the device 207 is connected to the liquid inlet of the main container 201 , and the second ink transport device 207 is used to transport the ink in the second container 2051 to the main container 201 .
  • the second ink delivery device 207 may specifically be an infusion pump, such as a peristaltic pump.
  • the ink circulation loop of the system 200 also includes a first ink processing device 208.
  • the liquid outlet pipeline of the first ink processing device 208 is connected to the liquid inlet of the first container 2021.
  • the liquid inlet pipeline of the ink processing device 208 is connected to the liquid inlet of the first ink delivery device 206 .
  • the first ink processing device 208 is used to purify the ink and then deliver it to the first container 2021 .
  • the first ink processing device 208 may include a first filter for removing air bubbles and impurities in the ink flowing into the first container 2021 .
  • the ink circulation loop of the system 200 also includes a second ink processing device 209.
  • the liquid inlet pipeline of the second ink processing device 209 is connected to the liquid outlet of the first container 2021.
  • the liquid outlet pipeline of the ink processing device 209 is connected to the liquid inlet of the nozzle 203 .
  • the second ink processing device 209 is used to purify the inflowing ink and deliver the processed ink to the nozzle 203 .
  • the purification process includes a filtration process.
  • the second ink processing device 209 may include a degassing device and/or a second filter.
  • FIG. 2 and 3 do not constitute a specific limitation on the system 200.
  • the system 200 may also include more or fewer components than shown in the figures, or combine some components, or split some components. components, or different component arrangements.
  • the combination/connection relationship between the components in Figures 2 and 3 can also be adjusted and modified.
  • the controller 204 controls the first air pressure to change within the first negative pressure range through the first adjustment device 202 to cause the ink in the ink chamber to oscillate, where the oscillation of the ink
  • the direction includes the length direction of the nozzle hole 203 .
  • the length direction of the nozzle hole 203 is the axis direction of the nozzle hole 203 .
  • the ink in the ink circulation circuit When the ink in the ink circulation circuit is in a circulating flow state, the ink flows from the first receiving chamber into the ink chamber of the nozzle; since the first receiving chamber and the ink chamber of the nozzle are in a connected state; the first air pressure is within the first negative pressure range
  • the change can cause the ink in the first receiving chamber and the ink chamber of the nozzle to vibrate at the same time; the constantly vibrating ink in the ink chamber can cause the ink that has condensed, adhered, dried and formed slag in the ink chamber and nozzle holes to be shaken off and dispersed , Moreover, the ink residue that falls off and becomes smaller can be discharged into the main container with the ink flowing out from the outlet of the nozzle, and then be reused after subsequent filtration processing, thereby realizing the dredging and maintenance of the nozzle holes.
  • the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this system can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
  • the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure.
  • the controller 204 controls the first air pressure to change between the first maximum value and the first minimum value through the first adjustment device 202, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes are at the first position corresponding to the first maximum value and the first minimum value. position and a second position; wherein the second position is farther away from the ink chamber than the first position.
  • the first air pressure can periodically change within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically.
  • the oscillation period of the periodic oscillation of the ink is the same as the change period of the first air pressure and the second air pressure, and can be set according to actual conditions, such as 1 second, 1.5 seconds, 2 seconds, 2.5 seconds, 3 seconds, etc.
  • the duration of the periodic oscillation of the ink can be set as needed, such as 20 seconds, 30 seconds, 60 seconds, 100 seconds, etc.
  • An embodiment of the present application also provides an inkjet printer, which includes the nozzle maintenance system provided in the above embodiments.
  • the inkjet printer 400 may include the system 200 of FIG. 2 or FIG. 3. This inkjet printer can maintain the nozzle by itself without the need to disassemble the nozzle and use other cleaning devices to clean the nozzle, thereby effectively simplifying the process of unblocking the nozzle and improving the efficiency of unblocking the nozzle.
  • Embodiments of the present application also provide a maintenance method for nozzles.
  • This method can be applied to the maintenance system of nozzles provided in the above embodiments, and can also be applied to inkjet printers; wherein, in some embodiments of the present application, inkjet printers
  • the printer may be the inkjet printer in Figure 4.
  • This method is used to maintain the nozzle of the inkjet printer.
  • the nozzle can be the nozzle in Figure 1 (a) and Figure 1 (b).
  • Figure 5 schematically shows the flow 50 of the nozzle maintenance method, as shown in Figure 5
  • the process 50 of the method includes the following steps:
  • Step 51 When the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink transport direction, apply a first air pressure to the ink in the ink chamber at the liquid inlet end of the nozzle. , and the first air pressure changes within the first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole.
  • the inkjet printer can control the ink to flow through the liquid inlet, the ink chamber, and the liquid outlet sequentially along the ink transportation direction.
  • the air pressure of the inkjet printer at the liquid inlet end of the nozzle is the first.
  • Air pressure the inkjet printer controls the first air pressure to change within a first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole.
  • the ink liquid level at the liquid inlet end of the nozzle is in contact with the first gas, and the pressure of the first gas is the first air pressure.
  • the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure.
  • the first negative pressure range is 0.3-9.0kpa
  • the maximum value and minimum value of the first air pressure are 0.3kpa and 9.0kpa respectively.
  • the first air pressure is the first maximum value
  • the position of the liquid level formed by the ink in the ink chamber and the nozzle hole is at the first position;
  • the first air pressure is the first minimum value, the ink in the ink chamber and the liquid level formed by the nozzle hole are at the first position.
  • the position of the liquid level formed by the hole is at a second position; wherein the second position is farther away from the ink chamber than the first position.
  • the first air pressure changes periodically within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically.
  • the above method further includes the following steps:
  • Step 52 The air pressure at the liquid outlet end of the nozzle is the second air pressure.
  • the inkjet printer controls the second air pressure to change within the second negative pressure range so that the negative pressure at the liquid outlet end is greater than the negative pressure at the liquid inlet end. ; Wherein, the first air pressure and the second air pressure change with the same preset period.
  • the ink liquid level at the liquid outlet end of the nozzle is in contact with the second gas, and the pressure of the second gas is the second air pressure.
  • the second air pressure at the liquid outlet end may remain unchanged.
  • the inkjet printer in order to make the ink flow through the nozzle more smoothly, can control the second air pressure to change within the second negative pressure range, so that the negative pressure at the liquid outlet end is greater than the negative pressure at the liquid inlet end. .
  • the air pressure in the first negative pressure range and the second negative pressure range is both negative pressure, and the negative pressure is a gas pressure state lower than normal pressure (that is, often referred to as one atmospheric pressure).
  • both the first air pressure in the first negative pressure range and the air pressure in the second negative pressure range are less than 1 atm.
  • the first negative pressure range may be 0.3-9.0kpa
  • the second negative pressure range may be 0.6-9.3kpa.
  • the first negative pressure range and the second negative pressure range can also be any other suitable negative pressure ranges.
  • the second negative pressure range includes the second maximum value and the second minimum value of the second air pressure; when the second air pressure is the second maximum value, the liquid level formed by the ink in the ink chamber and the nozzle holes is located at the second One position; when the second air pressure is the second minimum value, the liquid level formed by the ink in the ink chamber and the nozzle hole is at the second position; wherein the second position is farther away from the ink chamber than the first position.
  • the second negative pressure range includes the maximum value and the minimum value of the second air pressure.
  • the first air pressure and the second air pressure change synchronously with the same change period.
  • the first air pressure is a maximum value
  • the second air pressure is also a maximum value
  • the first air pressure is a minimum value
  • the second air pressure is also a minimum value.
  • the first negative pressure is 0.3kpa
  • the second negative pressure is 0.6kpa
  • the first negative pressure is 9.0kpa
  • the second negative pressure is 9.3kpa.
  • the changing periods of the first air pressure and the second air pressure are the same.
  • the pressure difference between the first air pressure and the second air pressure is within the preset pressure difference range.
  • the preset pressure difference range can be 0.25-0.35kpa, or about 0.3kpa.
  • the ink in the ink chamber can continuously oscillate in the ink chamber.
  • the constantly vibrating ink can cause the ink that has condensed, adhered, and dried into slag in the ink chamber and nozzle holes to be shaken off and dispersed, and discharged from the liquid outlet, thereby cleaning the nozzle holes.
  • the constantly vibrating ink will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the cleaning nozzle on the nozzle.
  • the inkjet printer can simultaneously adjust the first air pressure and the second air pressure to a maximum value so that the liquid level formed by the ink in the ink chamber and the nozzle holes is at the first position.
  • the inkjet printer can also adjust the first air pressure and the second air pressure to a minimum value at the same time, so that the liquid level formed by the ink in the ink chamber and the nozzle holes is at the second position; wherein the second position is relative to the first position.
  • the maintenance of the nozzle holes is completed by the ink oscillating in the nozzle holes, and the ink will not be forced through the nozzle holes, which can reduce the damage caused by cleaning the nozzle holes.
  • the ink in the nozzle hole oscillates between the first position and the second position, the ink will not flow out of the nozzle hole, thereby reducing ink waste.
  • FIG 7(a) and 7(b) exemplarily illustrate different states of the oscillating ink in the ink chamber, in which the direction indicated by arrow a is the first direction, which is the direction of the ink circulation flow in the ink chamber.
  • the position of the liquid level formed by the nozzle hole and the ink is located at the second position 50a.
  • part of the ink 50 in the ink chamber forms droplets on the side of the nozzle hole away from the ink chamber. , the droplets hang outside the nozzle hole and are in a state that will not drip.
  • the position of the liquid level formed by the nozzle hole and the ink is located at the first position 50b.
  • the first position and the second position are respectively located on both sides of the nozzle hole.
  • the liquid level at the second position is a convex liquid level
  • the liquid level at the first position is a concave liquid level. Since the ink in the ink chamber can change between the first position and the second position, the ink can oscillate back and forth through the nozzle holes without being forced through the nozzle holes, thereby effectively reducing the impact of the ink on the nozzle.
  • Figure 7(a) shows the state of the ink in the ink chamber when the first air pressure and the second air pressure are at a minimum value at the same time; at this time, the liquid level formed by the ink 50 in the ink chamber and the nozzle holes In second position 50a.
  • Figure 7(b) shows the state of the ink 50 in the ink chamber when the first air pressure and the second air pressure are both at maximum values; at this time, the liquid level formed by the ink 50 and the nozzle holes in the ink chamber is at the first position 50b.
  • the position of the liquid level in the nozzle hole is the first position 50b, and the ink in the ink chamber and the nozzle hole form a concave liquid surface, the concave liquid surface is located in the ink chamber.
  • FIG. 8(a) and FIG. 8(b) respectively show the change curves of the first air pressure and the second air pressure changing synchronously with time.
  • the first air pressure fluctuates between 0.5-8.1kpa, and the change period is 2.5s;
  • the second air pressure fluctuates between 0.8-8.4kpa, and the change period of the second air pressure is the same as the change period of the first air pressure.
  • the inkjet printer can fill the first receiving chamber and the second receiving chamber with gas. Reduce the negative pressure values of the first air pressure and the second air pressure.
  • the inkjet printer can discharge the gas in the first receiving chamber and the second receiving chamber.
  • the negative pressure values of the first air pressure and the second air pressure increase.
  • the first air pressure and the second air pressure may also change asynchronously.
  • 8(c) is the change curve of the first air pressure
  • Figure 8(d) is the change curve of the second air pressure.
  • the first air pressure reaches the maximum value earlier than the second air pressure, that is, the first air pressure changes earlier than the second air pressure.
  • the second air pressure reaches the maximum value, but the first air pressure does not reach the maximum value.
  • the difference obtained by subtracting the first air pressure from the second air pressure at time t is H.
  • the change time difference between the first air pressure and the second air pressure can be set as needed, such as 0.1 second, 0.2 second, etc.
  • the X-axis in Figure 8(a), Figure 8(b), Figure 8(c) and Figure 8(d) is the time axis in seconds
  • the Y-axis is the negative pressure axis in kpa.
  • An embodiment of the present application also provides a printing method, which is applied to an inkjet printer. Please refer to Figure 9.
  • the method includes the following steps:
  • Step 81 Obtain the work order data of the image to be printed
  • Step 82 Control the nozzle to print on the printing medium according to the work order data
  • Step 83 During the idle time of printing, perform maintenance on the nozzle according to the nozzle maintenance method provided in the above embodiment;
  • Step 84 After completing the nozzle maintenance, obtain new work order data and control the nozzle to print on the printing medium.
  • the inkjet printer can not only print target graphics and text with ink, but also use ink to clear and maintain the nozzle. Inkjet printers do not require the use of additional cleaning fluid to unclog bump heads.
  • the working modes of the inkjet printer may specifically include a printing mode and a maintenance mode. In the printing mode, the inlet of the nozzle inputs ink into the ink chamber. Among the ink flowing through the ink chamber, part of the ink is ejected from the nozzle holes to form ink droplets and form a printing pattern on the printing medium; the other part of the ink It flows out from the outlet of the nozzle and eventually flows back to the main container.
  • the controller adjusts the first air pressure at the input end of the nozzle so that the ink in the ink chamber flows out from the outlet of the nozzle in the first direction and oscillates in the second direction.
  • the first direction is the circulation flow direction of the ink in the ink chamber
  • the second direction includes the length direction of the nozzle holes.
  • the inkjet printer can specifically obtain the work order data of the image to be printed, and control the nozzle to print on the printing medium according to the work order data.
  • the inkjet printer maintains the nozzle according to the nozzle maintenance method provided in the above embodiment.
  • the printing idle time includes the interval between printing different work order data.
  • Printing idle time can also include the time after the inkjet printer stops a print job. After the nozzle maintenance is completed, new work order data is obtained and the nozzle is controlled to print on the printing medium.
  • An embodiment of the present application also provides a maintenance device for a nozzle, which can be used in an inkjet printer.
  • the nozzle includes a liquid inlet, a liquid outlet, an ink chamber and several nozzles, wherein one end of the ink chamber is connected to the The liquid inlet is connected, the other end of the ink chamber is connected with the liquid outlet, the ink chamber is connected with the external environment through the nozzle hole, and the surface of the ink at the liquid inlet end of the nozzle is in contact with the first gas, The pressure of the first gas is the first gas pressure.
  • the device 900 includes a first control module 901, and the first control module 901 is used to when the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink conveying direction. , controlling the first air pressure to change within the first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole.
  • the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure; the first control module 901 is specifically used to: control the first air pressure at the first maximum value. and the first minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle hole correspondingly changes between the first position and the second position; wherein the second position is relatively away from the ink chamber at the first position.
  • the first control module 901 is specifically configured to: control the first air pressure to periodically change within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically. .
  • the liquid level of the ink at the liquid outlet end of the nozzle is in contact with the second gas, and the pressure of the second gas is the second air pressure;
  • the device 900 includes a second control module 902, which is used to: control the second air pressure to change within a second negative pressure range, so that the second negative pressure is greater than the first negative pressure; wherein , the first air pressure and the second air pressure change synchronously in the same preset period.
  • a second control module 902 which is used to: control the second air pressure to change within a second negative pressure range, so that the second negative pressure is greater than the first negative pressure; wherein , the first air pressure and the second air pressure change synchronously in the same preset period.
  • the difference between the first air pressure and the second air pressure is within a preset difference range.
  • the second negative pressure range includes a second maximum value and a second minimum value of the second air pressure; the second control module 902 is specifically used to: control the second air pressure within the second Change between the maximum value and the second minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes changes between the first position and the second position accordingly;
  • the second position is farther from the ink chamber relative to the first position.
  • FIG 12 schematically shows the hardware structure diagram of the controller.
  • the controller 700 includes:
  • processors 710 and memory 720 are taken as an example.
  • the processor 710 and the memory 720 may be connected through a bus or other means.
  • the connection through a bus is taken as an example.
  • the memory 720 can be used to store non-volatile software programs, non-volatile computer executable programs and modules, such as program instructions/modules corresponding to the methods in the embodiments of the present application. (For example, the first control module 901 shown in Figure 10).
  • the processor 710 executes various functional applications and data processing of the inkjet printer by running non-volatile software programs, instructions and modules stored in the memory 720, that is, implementing the maintenance method and printing method of the above method embodiment.
  • the memory 720 may include a storage program area and a storage data area, where the storage program area may store an operating system and an application program required for at least one function; the storage data area may store data created according to the use of the cleaning device of the nozzle, etc.
  • memory 720 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device.
  • the memory 720 optionally includes memories remotely located relative to the processor 710 , and these remote memories can be connected to the cleaning device of the nozzle through a network. Examples of the above-mentioned networks include but are not limited to the Internet, intranets, local area networks, mobile communication networks and combinations thereof.
  • the one or more modules are stored in the memory 720, and when executed by the one or more processors 710, execute the maintenance device of the nozzle in any of the above method embodiments, for example, execute the above-described FIG. 5
  • the method step 51 in Figure 6, the method steps 51-52 in Figure 6, and the method steps 81-84 in Figure 9 realize the functions of the functional module 901 in Figure 10 and the functional modules 901-902 in Figure 11.
  • Embodiments of the present application provide a non-volatile computer-readable storage medium.
  • the computer-readable storage medium stores computer-executable instructions.
  • the computer-executable instructions are executed by one or more processors.
  • a processor 710 can enable the above-mentioned one or more processors to execute the cleaning device of the nozzle in any of the above method embodiments, for example, execute the above-described method step 51 in Figure 5, method step 51 in Figure 6 -52, method steps 81-84 in Figure 9 realize the functions of the functional module 901 in Figure 10 and the functional modules 901-902 in Figure 11.
  • the device embodiments described above are only illustrative.
  • the units described as separate components may or may not be physically separated.
  • the components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

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Abstract

A print head maintenance system (200), an ink-jet printer, a maintenance method, and a printing method. The maintenance system (200) comprises a controller (204) and an ink circulation loop. The ink circulation loop comprises a main container (201), a first adjustment device (202) and a print head (203) which are sequentially arranged in the conveying direction of ink. The first adjustment device (202) comprises a first accommodating cavity used for storing a first gas and ink flowing from the main container (201), the first adjustment device (202) being used for adjusting the first gas pressure of the first gas. The controller (204) is used for, when the ink in the ink circulation loop is in the state of flowing circularly, controlling the first gas pressure to vary within a first negative pressure range by means of the first adjustment device (202) , so as to vibrate ink in an ink chamber of the print head (203), thereby achieving maintenance of the print head (203).

Description

喷头的保养系统、喷墨打印机、保养方法及打印方法Nozzle maintenance system, inkjet printer, maintenance methods and printing methods 技术领域Technical field
本申请实施例涉及喷墨打印机技术领域,尤其是涉及一种喷头的保养系统、喷墨打印机、保养方法及打印方法。Embodiments of the present application relate to the technical field of inkjet printers, and in particular, to a maintenance system for a nozzle, an inkjet printer, a maintenance method, and a printing method.
背景技术Background technique
喷墨打印机通过喷头的喷孔喷射墨水到打印介质上来实现图像或文字打印的技术。在喷墨印刷领域,随着打印工作的时间的增加,墨水可能在喷墨打印机喷头内部凝聚附着、干燥固化成渣,造成喷孔的堵塞或者局部堵塞,使得喷墨打印机的喷头无法正常工作,影响打印质量。Inkjet printer is a technology that sprays ink onto the printing medium through the nozzle holes of the nozzle to print images or text. In the field of inkjet printing, as the printing time increases, the ink may condense and adhere inside the nozzle of the inkjet printer, dry and solidify into slag, causing the nozzle holes to be blocked or partially blocked, making the nozzle of the inkjet printer unable to work properly. Affects print quality.
为了使喷墨打印机的喷孔处于疏通状态,需要对喷墨打印机的喷头进行定期的清洗保养。现有的清洗方法通常是通过供液泵直接将清洗液泵入喷墨打印机的喷头,让喷头内部流动的清洗液溶解凝聚附着、固化沉渣的墨水并将其带走。然而泵入的清洗液会对喷头产生较大的冲击力,容易损伤精密的喷头。In order to keep the nozzles of the inkjet printer clear, the nozzle of the inkjet printer needs to be cleaned and maintained regularly. The existing cleaning method usually pumps the cleaning liquid directly into the nozzle of the inkjet printer through a liquid supply pump, allowing the cleaning liquid flowing inside the nozzle to dissolve the ink that has condensed, adhered, and solidified sediment and takes it away. However, the pumped cleaning fluid will have a greater impact on the nozzle, which can easily damage the delicate nozzle.
发明内容Contents of the invention
本申请实施例提供一种喷头的保养系统、喷墨打印机、保养方法及打印方法,能够通过墨腔中震荡的墨水疏通喷头,且墨水对喷头的冲击力小。Embodiments of the present application provide a nozzle maintenance system, an inkjet printer, a maintenance method and a printing method, which can clear the nozzle through the vibrating ink in the ink chamber, and the impact of the ink on the nozzle is small.
为了解决上述技术问题,本申请实施例提供以下技术方案:In order to solve the above technical problems, the embodiments of this application provide the following technical solutions:
在本申请的第一方面,提供了一种喷头的保养系统,该系统包括控制器和墨水循环回路。墨水循环回路包括沿墨水的输送方向依次设置的主容器、第一调节装置和喷头;其中,第一调节装置分别管路连接主容器和喷头,喷头与主容器连接,第一调节装置与控制器连接。主容器用于存储墨水;第一调节装置包括第一收容腔,且第一收容腔用于存储第一气体和从主容器流入的墨水;第一调节装置用于调节第一气体的第一气压;喷头包括墨腔和若干个喷孔,墨腔通过喷孔与外界环境连通,墨腔管路连接第一收容腔和主容器。控制器用于:在墨水循环回路中的墨水处于循环流动的状态下,通过第一调节装置控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡,其中,墨水的震荡方向包括所述喷孔的长度方向。在该系统中,喷头的墨腔通过喷孔与外界环境连通, 且喷头的墨腔管路连接第一调节装置的第一收容腔;当墨水循环回路中的墨水处于循环流动的状态下,墨水从第一收容腔流入喷头的墨腔;由于第一收容腔和喷头的墨腔处于连通状态;第一气压在第一负压范围内变化,可以使第一收容腔和喷头的墨腔中的墨水同时震荡;墨腔内不停震荡的墨水可以使墨腔内干结成渣的墨水被振动脱落和打散,而且,脱落的墨渣可以随着从喷头的出液口流出的墨水排放至主容器中,从而实现对喷孔的保养。一方面,墨腔中不停震荡的墨水不会对喷头产生大的冲击力,也不需要强行通过喷头,从而减小疏通喷头对喷头产生的冲击力;另一方面,该系统可以通过墨水对喷头进行疏通,不需要使用额外的清洗液来清洗喷头,也不需要将喷头从喷墨打印机上拆卸下来清洗,从而有效简化喷头的清洗流程,提高喷头的疏通效率。In a first aspect of this application, a maintenance system for a nozzle is provided, which system includes a controller and an ink circulation circuit. The ink circulation loop includes a main container, a first adjusting device and a nozzle arranged in sequence along the direction of ink delivery; wherein the first adjusting device is connected to the main container and the nozzle by pipelines respectively, the nozzle is connected to the main container, and the first adjusting device is connected to the controller connect. The main container is used to store ink; the first adjusting device includes a first receiving chamber, and the first receiving chamber is used to store the first gas and the ink flowing in from the main container; the first adjusting device is used to adjust the first pressure of the first gas ; The nozzle includes an ink chamber and several nozzle holes. The ink chamber is connected to the external environment through the nozzle holes. The ink chamber pipeline connects the first receiving chamber and the main container. The controller is used to: when the ink in the ink circulation circuit is in a circulating flow state, control the first air pressure to change within the first negative pressure range through the first adjustment device so that the ink in the ink chamber oscillates, wherein the oscillation of the ink The direction includes the length direction of the nozzle hole. In this system, the ink chamber of the nozzle is connected to the external environment through the nozzle hole, and the ink chamber pipeline of the nozzle is connected to the first receiving chamber of the first adjusting device; when the ink in the ink circulation circuit is in a circulating flow state, the ink The ink chamber flows from the first receiving chamber into the ink chamber of the nozzle; since the first receiving chamber and the ink chamber of the nozzle are in a connected state; the first air pressure changes within the first negative pressure range, so that the ink chamber in the first receiving chamber and the ink chamber of the nozzle can be The ink vibrates at the same time; the constantly vibrating ink in the ink chamber can cause the dried ink in the ink chamber to be shaken off and scattered. Moreover, the fallen ink residue can be discharged with the ink flowing out from the outlet of the nozzle. in the main container to achieve maintenance of the nozzle holes. On the one hand, the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this system can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
在一些实施例中,第一负压范围包括第一气压的第一极大值和第一极小值;控制器具体用于:通过第一调节装置控制第一气压在第一极大值和第一极小值之间变化,以使墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,第二位置相对于第一位置远离墨腔。该实施例通过墨水在喷孔中震荡完成对喷孔的清洗,墨水不会强行通过喷孔,可以减小清洗喷孔对喷孔造成的损伤。同时由于墨水与喷孔形成的液面在第一位置和第二位置之间震荡,墨水不会从喷孔中流出,从而减少墨水的浪费。In some embodiments, the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure; the controller is specifically configured to: control the first air pressure between the first maximum value and the first minimum value through the first adjusting device. changes between the first minimum values, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes changes between the first position and the second position accordingly; wherein the second position is farther away from the first position Ink tone. In this embodiment, the ink is oscillated in the nozzle hole to complete the cleaning of the nozzle hole. The ink will not forcefully pass through the nozzle hole, which can reduce the damage caused by cleaning the nozzle hole. At the same time, since the liquid level formed by the ink and the nozzle hole oscillates between the first position and the second position, the ink will not flow out from the nozzle hole, thereby reducing ink waste.
在一些实施例中,控制器具体用于:通过第一调节装置控制第一气压按照预设周期在第一负压范围内周期性变化,以使所述墨腔中的墨水周期性震荡。In some embodiments, the controller is specifically configured to: control the first air pressure to periodically change within the first negative pressure range according to a preset cycle through the first adjustment device, so that the ink in the ink chamber oscillates periodically.
在一些实施例中,墨水循环回路还包括第二调节装置,第二调节装置分别管路连接喷头和主容器;第二调节装置包括第二收容腔,第二收容腔用于存储第二气体和从喷头流入的墨水,第二调节装置用于调节第二气体的第二气压;控制器还用于:通过第二调节装置控制第二气压在第二负压范围内变化,以使第二收容腔中的负压大于第一收容腔中的负压;其中,第一气压和所述第二气压以相同的预设周期变化。该实施例中,由于第一容器内的负压低于第二容器内的负压,第一容器和第二容器内的压力差给系统中的墨水提供从第一容器依次流向墨腔和第二容器的引导力,使墨水能够更加通畅地从第一收容腔依次流入喷头的墨腔和第二收容腔。In some embodiments, the ink circulation circuit also includes a second adjustment device, the second adjustment device is connected to the nozzle and the main container through pipelines respectively; the second adjustment device includes a second receiving chamber, and the second receiving chamber is used to store the second gas and the main container. For ink flowing from the nozzle, the second adjusting device is used to adjust the second air pressure of the second gas; the controller is also used to: control the second air pressure to change within the second negative pressure range through the second adjusting device, so that the second container The negative pressure in the cavity is greater than the negative pressure in the first receiving cavity; wherein the first air pressure and the second air pressure change in the same preset period. In this embodiment, since the negative pressure in the first container is lower than the negative pressure in the second container, the pressure difference between the first container and the second container provides the ink in the system with sequential flow from the first container to the ink chamber and the third container. The guiding force of the two containers enables the ink to flow more smoothly from the first receiving chamber to the ink chamber and the second receiving chamber of the nozzle.
在一些实施例中,当第一气压和第二气压以相同的预设周期变化时,第一 气压与第二气压的差值在预设差值范围内,从而使墨腔中墨水的流速保持平稳。In some embodiments, when the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset difference range, so that the flow rate of the ink in the ink chamber is maintained. smooth.
在一些实施例中,第二负压范围包括第二气压的第二极大值和第二极小值;控制器具体还用于:通过第二调节装置控制第二气压在第二极大值和第二极小值之间变化,以使墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,第二位置相对于第一位置远离墨腔。In some embodiments, the second negative pressure range includes the second maximum value and the second minimum value of the second air pressure; the controller is also specifically configured to: control the second air pressure at the second maximum value through the second adjustment device and the second minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle hole correspondingly changes between the first position and the second position; wherein, the second position is relative to the first position Stay away from the ink chamber.
在一些实施例中,第一调节装置包括第一容器、第一气压调节装置和第一检测装置,其中,第一容器包括第一收容腔;第一气压调节装置管路连接第一容器的输气口,第一气压调节装置用于调节第一气压;第一检测装置用于检测所述第一气压。控制器与第一气压调节装置和第一检测装置通信连接,控制器用于通过第一检测装置获取第一气压的检测数据,并根据第一气压的检测数据控制第一气压调节装置对第一气压的大小进行调节。In some embodiments, the first adjustment device includes a first container, a first air pressure adjustment device and a first detection device, wherein the first container includes a first receiving chamber; the first air pressure adjustment device is connected to the pipeline of the first container. The air port, the first air pressure adjusting device is used to adjust the first air pressure; the first detection device is used to detect the first air pressure. The controller is communicatively connected to the first air pressure adjustment device and the first detection device. The controller is used to obtain detection data of the first air pressure through the first detection device, and control the first air pressure adjustment device to adjust the first air pressure according to the detection data of the first air pressure. to adjust the size.
在一些实施例中,所述第二调节装置包括第二容器、第二气压调节装置和第二检测装置;其中,第二容器包括第二收容腔;第二气压调节装置管路连接第二容器的输气口,第二气压调节装置用于调节第二气压;第二检测装置用于检测所述第二气压;控制器与第二气压调节装置和第二检测装置通信连接,控制器用于通过第二检测装置获取第二气压的检测数据,并根据第二气压的检测数据控制第二气压调节装置对所述第二气压的大小进行调节。In some embodiments, the second adjustment device includes a second container, a second air pressure adjustment device and a second detection device; wherein the second container includes a second receiving chamber; the second air pressure adjustment device is connected to the second container by a pipeline The air delivery port, the second air pressure adjustment device is used to adjust the second air pressure; the second detection device is used to detect the second air pressure; the controller is communicatively connected with the second air pressure adjustment device and the second detection device, and the controller is used to pass The second detection device obtains the detection data of the second air pressure, and controls the second air pressure adjustment device to adjust the magnitude of the second air pressure according to the detection data of the second air pressure.
在一些实施例中,为了提供墨水从主容器流入第一容器的动力,墨水循环回路还包括第一墨水输送装置,所述第一墨水输送装置分别管路连接主容器和第一容器,第一墨水输送装置用于将主容器中盛装的墨水输送给第一容器。In some embodiments, in order to provide power for the ink to flow from the main container into the first container, the ink circulation circuit further includes a first ink delivery device, and the first ink delivery device is connected to the main container and the first container through pipelines respectively. The ink delivery device is used to deliver the ink contained in the main container to the first container.
在一些实施例中,为了提供墨水从第二容器回流至第一容器的动力,墨水循环回路还包括第二墨水输送装置,第二墨水输送装置分别管路连接第二容器和主容器,第二墨水输送装置用于将第二容器盛装的墨水输送给主容器。In some embodiments, in order to provide power for the ink to flow back from the second container to the first container, the ink circulation circuit further includes a second ink delivery device. The second ink delivery device is connected to the second container and the main container by pipelines respectively. The ink transport device is used to transport the ink contained in the second container to the main container.
在一些实施例中,墨水循环回路还包括第一墨水处理装置,第一墨水处理装置分别管路连接第一容器和第一墨水输送装置;第一墨水处理装置用于对第一墨水输送装置输出的墨水进行净化处理。In some embodiments, the ink circulation circuit further includes a first ink processing device. The first ink processing device is connected to the first container and the first ink delivery device by pipelines respectively; the first ink processing device is used to output the first ink delivery device. The ink is purified.
在一些实施例中,所述墨水循环回路还包括第二墨水处理装置,第二墨水处理装置分别管路连接第一容器和喷头;第二墨水处理装置用于对第一容器输 出的墨水进行净化处理。In some embodiments, the ink circulation circuit further includes a second ink processing device. The second ink processing device is connected to the first container and the nozzle by pipelines respectively; the second ink processing device is used to purify the ink output from the first container. deal with.
在本申请的第二方面,提供了一种喷墨打印机,该喷墨打印机包括第一方面所述的系统。In a second aspect of the present application, an inkjet printer is provided, which includes the system described in the first aspect.
在本申请的第三方面,提供了一种喷头的保养方法,应用于喷墨打印机,该方法用于对喷墨打印机的喷头进行保养,该喷头包括进液口、出液口、墨腔和若干个喷孔,其中,墨腔的一端与进液口连通,墨腔的另一端与出液口连通,墨腔通过喷孔与外界环境连通;所述喷头进液口端的气压为第一气压。在该方法中,当墨水沿墨水的输送方向依次流经进液口、墨腔和出液口时,控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡,其中,墨水的震荡方向包括喷孔的长度方向。在第一负压范围内变化的第一气压会引起墨腔中的墨水震荡;墨腔内不停震荡的墨水可以使墨腔内干结成渣的墨水被振动脱落和打散,而且,脱落的墨渣可以随着从喷头的出液口流出的墨水排出墨腔,从而实现对喷孔的保养。一方面,墨腔中不停震荡的墨水不会对喷头产生大的冲击力,也不需要强行通过喷头,从而减小疏通喷头对喷头产生的冲击力;另一方面,该方法可以通过墨水对喷头进行疏通,不需要使用额外的清洗液来清洗喷头,也不需要将喷头从喷墨打印机上拆卸下来清洗,从而有效简化喷头的清洗流程,提高喷头的疏通效率。In the third aspect of the present application, a maintenance method for a nozzle is provided, which is applied to an inkjet printer. The method is used to maintain the nozzle of the inkjet printer. The nozzle includes a liquid inlet, a liquid outlet, an ink chamber and Several nozzle holes, one end of the ink chamber is connected to the liquid inlet, the other end of the ink chamber is connected to the liquid outlet, and the ink chamber is connected to the external environment through the nozzle holes; the air pressure at the liquid inlet end of the nozzle head is the first air pressure . In this method, when the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink transport direction, the first air pressure is controlled to change within the first negative pressure range so that the ink in the ink chamber oscillates, where , the oscillation direction of the ink includes the length direction of the nozzle hole. The first air pressure that changes within the first negative pressure range will cause the ink in the ink chamber to oscillate; the ink that keeps vibrating in the ink chamber can cause the dry and slag-dried ink in the ink chamber to be vibrated off and scattered, and the ink will fall off. The ink residue can be discharged from the ink chamber along with the ink flowing out from the outlet of the nozzle, thereby achieving maintenance of the nozzle holes. On the one hand, the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this method can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
在一些实施例中,第一负压范围包括第一气压的第一极大值和第一极小值;控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡的步骤具体为:控制第一气压在第一极大值和第一极小值之间变化,以使墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,第二位置相对于第一位置远离墨腔。In some embodiments, the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure; the first air pressure is controlled to change within the first negative pressure range so that the ink in the ink chamber oscillates. The specific steps are: controlling the first air pressure to change between the first maximum value and the first minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes are at the first position and the second position accordingly. changes between; wherein, the second position is far away from the ink chamber relative to the first position.
在一些实施例中,控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡的步骤具体为:控制第一气压按照预设周期在第一负压范围内周期性变化,以使墨腔中的墨水周期性震荡。In some embodiments, the step of controlling the first air pressure to change within the first negative pressure range to cause the ink in the ink chamber to oscillate specifically includes: controlling the first air pressure to periodically change within the first negative pressure range according to a preset period. , so that the ink in the ink chamber oscillates periodically.
在一些实施例中,喷头出液口端的气压为第二气压;上述方法还包括:控制第二气压在第二负压范围内变化,以使第二负压大于第一负压;其中,第一气压和第二气压以相同的预设周期变化。In some embodiments, the air pressure at the liquid outlet end of the nozzle is the second air pressure; the above method also includes: controlling the second air pressure to change within the second negative pressure range, so that the second negative pressure is greater than the first negative pressure; wherein, the second negative pressure is greater than the first negative pressure. The first air pressure and the second air pressure vary with the same preset period.
在一些实施例中,当第一气压和第二气压以相同的预设周期变化时,第一气压与第二气压的差值在预设差值范围内。In some embodiments, when the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset difference range.
在一些实施例中,第二负压范围包括第二气压的第二极大值和第二极小值;控制所述第二气压在第二负压范围内变化的步骤包括:控制第二气压在第二极大值和第二极小值之间变化,以使墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,第二位置相对于第一位置远离墨腔。In some embodiments, the second negative pressure range includes a second maximum value and a second minimum value of the second air pressure; the step of controlling the change of the second air pressure within the second negative pressure range includes: controlling the second air pressure Change between the second maximum value and the second minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle hole changes between the first position and the second position accordingly; wherein, the second The position is far away from the ink chamber relative to the first position.
在本申请的第四方面,提供了一种打印方法,应用于喷墨打印机,在该方法中,喷墨打印机获取待打印图像的工单数据,根据工单数据控制喷头在打印机介质上进行打印,以及在打印空闲时间根据第二方面所述的方法对所述喷头进行保养,在完成喷头保养后,获取新的工单数据并控制喷头在打印介质上进行打印。In the fourth aspect of the present application, a printing method is provided, which is applied to an inkjet printer. In this method, the inkjet printer obtains the work order data of the image to be printed, and controls the nozzle to print on the printer medium according to the work order data. , and perform maintenance on the nozzle according to the method described in the second aspect during the printing idle time. After completing the nozzle maintenance, obtain new work order data and control the nozzle to print on the printing medium.
在本申请的第五方面,提供了一种非易失性计算机可读存储介质,所述计算机可读存储介质存储有计算机可执行指令,当所述计算机可执行指令被喷墨打印机执行时,使所述喷墨打印机执行第三方面或第四方面所述的方法。In a fifth aspect of the present application, a non-volatile computer-readable storage medium is provided, the computer-readable storage medium stores computer-executable instructions, and when the computer-executable instructions are executed by an inkjet printer, The inkjet printer is caused to perform the method described in the third aspect or the fourth aspect.
在本申请的第六方面,提供了一种计算机程序产品,所述计算机程序产品包括存储在非易失性计算机可读存储介质上的计算机程序,所述计算机程序包括程序指令,当所述程序指令被喷墨打印机执行时,使所述喷墨打印机执行第三方面或第四方面所述的方法。In a sixth aspect of the present application, a computer program product is provided. The computer program product includes a computer program stored on a non-volatile computer-readable storage medium. The computer program includes program instructions. When the program When the instruction is executed by the inkjet printer, the inkjet printer is caused to execute the method described in the third or fourth aspect.
应当理解,发明内容部分中所描述的内容并非旨在限定本公开的关键或重要特征,亦非用于限制本公开的范围。本公开的其他特征通过以下的描述将变得容易理解。It should be understood that nothing described in this summary is intended to identify key or important features of the disclosure, nor to limit the scope of the disclosure. Other features of the present disclosure will become readily apparent from the following description.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings. These illustrative illustrations do not constitute limitations to the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements. Unless otherwise stated, the figures in the drawings are not intended to be limited to scale.
图1(a)和图1(b)是本申请的一个实施例提供的喷墨打印机的喷头不同视角的结构示意图;Figure 1(a) and Figure 1(b) are schematic structural diagrams of a nozzle of an inkjet printer provided by an embodiment of the present application from different viewing angles;
图2是本申请的一个实施例提供的喷头的保养系统的结构示意图;Figure 2 is a schematic structural diagram of a nozzle maintenance system provided by an embodiment of the present application;
图3是本申请的另一个实施例提供的喷头的保养系统的结构示意图;Figure 3 is a schematic structural diagram of a nozzle maintenance system provided by another embodiment of the present application;
图4是本申请的一个实施例提供的喷墨打印机的结构示意图;Figure 4 is a schematic structural diagram of an inkjet printer provided by an embodiment of the present application;
图5是本申请的一个实施例提供的喷头的清洗方法的流程示意图;Figure 5 is a schematic flow chart of a method for cleaning a nozzle provided by an embodiment of the present application;
图6是本申请的另一个实施例提供的喷头的清洗方法的流程示意图;Figure 6 is a schematic flow chart of a cleaning method for a nozzle provided by another embodiment of the present application;
图7(a)和图7(b)是本申请的一个实施例提供的墨腔中墨水在震荡过程中的不同状态示意图;Figure 7(a) and Figure 7(b) are schematic diagrams of different states of ink in the ink chamber during the oscillation process provided by an embodiment of the present application;
图8(a)和图8(b)分别是本申请的一个实施例提供的第一气压和第二气压随时间同步变化的变化曲线;Figure 8(a) and Figure 8(b) are respectively change curves of the first air pressure and the second air pressure that change synchronously with time according to an embodiment of the present application;
图8(c)和图8(d)分别是本申请的另一个实施例提供的第一气压和第二气压随时间变化的变化曲线;Figure 8(c) and Figure 8(d) are respectively the change curves of the first air pressure and the second air pressure over time provided by another embodiment of the present application;
图9是本申请的一个实施例提供的打印方法的流程示意图;Figure 9 is a schematic flowchart of a printing method provided by an embodiment of the present application;
图10是本申请的一个实施例提供的喷头的清洗装置的结构示意图;Figure 10 is a schematic structural diagram of a nozzle cleaning device provided by an embodiment of the present application;
图11是本申请的另一个实施例提供的喷头的清洗装置的结构示意图;Figure 11 is a schematic structural diagram of a nozzle cleaning device provided by another embodiment of the present application;
图12是本申请的一个实施例提供的控制器的硬件结构示意图。Figure 12 is a schematic diagram of the hardware structure of a controller provided by an embodiment of the present application.
具体实施方式Detailed ways
下文将参考附图中示出的若干示例性实施例来描述本公开的原理和精神。应当理解,描述这些具体的实施例仅是为了使本领域的技术人员能够更好地理解并实现本公开,而并非以任何方式限制本公开的范围。在以下描述和权利要求中,除非另有定义,否则本文中使用的所有技术和科学术语具有与所属领域的普通技术人员通常所理解的含义。The principles and spirit of the present disclosure will be described below with reference to several exemplary embodiments illustrated in the accompanying drawings. It should be understood that these specific embodiments are described only to enable those skilled in the art to better understand and implement the present disclosure, and are not intended to limit the scope of the present disclosure in any way. In the following description and claims, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art.
如本文所使用的,术语“包括”及其类似用语应当理解为开放性包含,即“包括但不限于”。术语“基于”应当理解为“至少部分地基于”。术语“一个实施例”或“该实施例”应当理解为“至少一个实施例”。术语“第一”、“第二”等等可以指代不同的或相同的对象,并且仅用于区分所指代的对象,而不暗示所指代的对象的特定空间顺序、时间顺序、重要性顺序,等等。As used herein, the term "includes" and similar expressions shall be understood to be open-ended, ie, "including, but not limited to." The term "based on" should be understood to mean "based at least in part on." The term "one embodiment" or "the embodiment" should be understood to mean "at least one embodiment". The terms "first", "second", etc. may refer to different or the same objects and are used only to distinguish the objects referred to and do not imply a specific spatial order, temporal order, importance of the objects referred to. Sexual order, etc.
喷墨打印机包括打印机主体和设置于打印机主体的至少一个喷头。喷头用于在打印介质上打印目标图文。例如,在一些实施例中,至少一个喷头包括第一喷头、第二喷头、第三喷头和第四喷头;其中,第一喷头用于打印青色墨水(Cyan,C),第二喷头用于喷印品红色墨水(Magenta,M),第三喷头用于喷印黄色墨水(Yellow,Y),第四喷头用于喷印黑色墨水(BlacK,K)。C、M、Y和K为四种基本颜色,喷墨打印机通过控制喷头组中的各个喷头喷印不同剂量的墨水来产生所需要的颜色。其中,第一喷头、第二喷头、第三喷头和第四喷头可以为单个喷头单元或者由多个喷头单元拼接形成。在一些实施例中,喷墨打印机还包括用于打印其他颜色墨水的第N喷头(N为大于4的正整数),例如,喷头组120还可以包括用于打印白色墨水、金色墨水、宝蓝墨水或银色墨水的喷头。An inkjet printer includes a printer main body and at least one nozzle head provided on the printer main body. The nozzle is used to print target graphics and text on the printing medium. For example, in some embodiments, at least one nozzle includes a first nozzle, a second nozzle, a third nozzle, and a fourth nozzle; wherein the first nozzle is used to print cyan ink (Cyan, C), and the second nozzle is used to print cyan ink (Cyan, C). Print magenta ink (Magenta, M), the third nozzle is used to print yellow ink (Yellow, Y), and the fourth nozzle is used to print black ink (BlacK, K). C, M, Y and K are the four basic colors. Inkjet printers produce the required colors by controlling each nozzle in the nozzle group to print different amounts of ink. Wherein, the first nozzle, the second nozzle, the third nozzle and the fourth nozzle may be a single nozzle unit or formed by splicing multiple nozzle units. In some embodiments, the inkjet printer also includes an Nth nozzle for printing inks of other colors (N is a positive integer greater than 4). For example, the nozzle group 120 may also include an Nth nozzle for printing white ink, gold ink, and sapphire ink. Or a silver ink nozzle.
示例性地,图1(a)和图1(b)出示了不同视角的喷头的结构示意图;其中,图1(a)为正视图,图1(b)为剖视图。如图1(a)和图1(b)所示,喷头100包括进液口101、出液口102、墨腔103和若干个喷孔104,其中,墨腔103通过喷孔104与外界环境连通,墨腔103用于收容打印目标图文的墨水。当喷墨打印机进行打印作业时,墨水从进液口101流入墨腔103,墨腔103中的墨水一部分从出液口102流出,另一部分通过喷孔104喷出;其中,从喷孔104喷出的墨水在打印介质上形成目标图文,从出液口102流出的墨水可以通过喷墨打印机的墨水循环管路再次流入墨腔103中。在其他的一些实施例中,喷头还可以包括过滤层和引流道等组成部分(图未示),从喷头的进液口流入的墨水依次经过墨腔、过滤层和引流道并从喷孔喷出。Exemplarily, Figure 1(a) and Figure 1(b) show schematic structural diagrams of nozzles from different viewing angles; Figure 1(a) is a front view, and Figure 1(b) is a cross-sectional view. As shown in Figure 1 (a) and Figure 1 (b), the nozzle 100 includes a liquid inlet 101, a liquid outlet 102, an ink chamber 103 and several nozzle holes 104. The ink chamber 103 communicates with the external environment through the nozzle holes 104. The ink chamber 103 is connected to the ink chamber 103 for containing ink for printing target graphics and text. When the inkjet printer performs a printing operation, ink flows into the ink chamber 103 from the liquid inlet 101. Part of the ink in the ink chamber 103 flows out from the liquid outlet 102, and the other part is ejected through the nozzle hole 104; wherein, the ink is ejected from the nozzle hole 104. The outgoing ink forms target graphics and text on the printing medium, and the ink flowing out from the liquid outlet 102 can flow into the ink chamber 103 again through the ink circulation pipeline of the inkjet printer. In some other embodiments, the nozzle may also include components such as a filter layer and a guide channel (not shown). The ink flowing from the inlet of the nozzle passes through the ink chamber, filter layer and guide channel in sequence and is ejected from the nozzle hole. out.
在喷墨打印机长时间使用或长时间不使用的情况下,喷墨打印机喷头中的墨水容易在喷头内部干燥、凝聚甚至干结形成墨渣,造成喷孔堵塞。以前为了疏通喷头,通常需要实用清洗液对喷头的内部进行清洗。例如,清洗液具体可以包括水和有机溶剂等组分。清洗喷头时,可以将喷头的喷嘴朝下,使喷头的进液口处于疏通状态,且使喷头的出液口处于堵塞状态,再通过供液泵将清洗液从喷头的进液口注入喷头内部,并使清洗液最终从喷孔喷出,进而完成对喷头的清洁保养。当喷头还包括过滤层和引流道时,供液泵从喷头的进液口注入的清洗液依次经过喷头的墨腔、过滤层和引流道并最终从喷孔喷出,从而完成对喷头的清洁。然而,若供液泵直接将清洗液泵入喷头,清洗液产生的冲击力 会损伤喷头内部的精密结构,造成喷头的损坏。例如,过滤层的过滤精度较高,墨渣在清洗液的带动下容易附着在过滤层上并堵塞过滤层,或者墨渣会在清洗液的压力作用下强行通过过滤层,从而损坏过滤层,无法保证后续打印时过滤层对墨水的过滤效果,影响打印品质。When an inkjet printer is used or not used for a long time, the ink in the nozzle of the inkjet printer can easily dry, condense or even dry up inside the nozzle to form ink residue, causing clogging of the nozzle holes. In the past, in order to unclog the nozzle, it was usually necessary to use cleaning fluid to clean the inside of the nozzle. For example, the cleaning liquid may specifically include components such as water and organic solvents. When cleaning the nozzle, you can point the nozzle of the nozzle downward to clear the liquid inlet of the nozzle and block the liquid outlet of the nozzle, and then inject the cleaning fluid from the liquid inlet of the nozzle into the inside of the nozzle through the liquid supply pump. , and the cleaning fluid is finally sprayed out from the nozzle hole, thereby completing the cleaning and maintenance of the nozzle. When the nozzle also includes a filter layer and a guide channel, the cleaning liquid injected by the liquid supply pump from the inlet of the nozzle passes through the ink chamber, filter layer and guide channel of the nozzle in sequence and is finally ejected from the nozzle hole, thereby completing the cleaning of the nozzle . However, if the liquid supply pump directly pumps the cleaning fluid into the nozzle, the impact force generated by the cleaning fluid will damage the precise structure inside the nozzle, causing damage to the nozzle. For example, if the filtration accuracy of the filter layer is high, the ink residue will easily adhere to the filter layer and block the filter layer under the influence of the cleaning fluid, or the ink residue will force through the filter layer under the pressure of the cleaning fluid, thereby damaging the filter layer. The filtering effect of the filter layer on the ink during subsequent printing cannot be guaranteed, which will affect the printing quality.
鉴于此,本申请实施例提供一种喷头的保养系统,该系统能够通过喷头墨腔中震荡的墨水来疏通喷头,且墨水对喷头产生的冲击力小。为了便于读者理解本申请,下面结合具体的实施例进行说明。In view of this, embodiments of the present application provide a maintenance system for the nozzle, which can clear the nozzle through the oscillating ink in the ink chamber of the nozzle, and the impact force of the ink on the nozzle is small. In order to facilitate readers' understanding of this application, specific embodiments are described below.
示例性地,图2出示了一种喷头的保养系统,该系统用于疏通喷墨打印机的喷头,该系统包括控制器和墨水循环回路,如图2所示,系统200的墨水循环回路包括:沿墨水的输送方向(即图2中箭头所示的方向)依次设置的主容器201、第一调节装置202和喷头203,其中,第一调节装置202分别管路连接主容器201和喷头203,且喷头203管路连接主容器201。具体地,主容器201的出液口管路连接第一调节装置202的进液口,主容器201的出液口管路连接喷头203的进液口,喷头203的进液口管路连接第一调节装置202的出液口。主容器201用于存储墨水,可以为系统200提供墨水源头。Exemplarily, Figure 2 shows a nozzle maintenance system, which is used to clear the nozzle of an inkjet printer. The system includes a controller and an ink circulation circuit. As shown in Figure 2, the ink circulation circuit of the system 200 includes: The main container 201, the first adjusting device 202 and the nozzle 203 are arranged in sequence along the conveying direction of the ink (that is, the direction indicated by the arrow in Figure 2). The first adjusting device 202 is connected to the main container 201 and the nozzle 203 by pipelines respectively. And the nozzle 203 pipeline is connected to the main container 201. Specifically, the liquid outlet pipeline of the main container 201 is connected to the liquid inlet of the first regulating device 202, the liquid outlet pipeline of the main container 201 is connected to the liquid inlet of the nozzle 203, and the liquid inlet pipeline of the nozzle 203 is connected to the liquid inlet of the first regulating device 202. A liquid outlet of the regulating device 202. The main container 201 is used to store ink and can provide an ink source for the system 200 .
系统200还包括控制器204,控制器204与第一调节装置202通信连接,通信连接的方式比如:有线连接或者利用无线保真技术(Wireless Fidelity,Wi-Fi)、蓝牙(Bluetooth,BT)技术、调频(frequency modulation,FM)、近距离无线通信技术(near field communication,NFC)、红外技术(infrared,IR),或者,诸如第三代(3rd Generation,3G)、第四代(4th Generation,4G)或第五代(5th Generation,5G)等移动通信技术实现的无线连接。The system 200 also includes a controller 204. The controller 204 is connected to the first adjustment device 202 through communication, such as wired connection or using wireless fidelity technology (Wireless Fidelity, Wi-Fi) or Bluetooth (Bluetooth, BT) technology. , frequency modulation (FM), near field communication (NFC), infrared technology (infrared, IR), or, such as the third generation (3G), the fourth generation (4th Generation, Wireless connections realized by mobile communication technologies such as 4G) or fifth generation (5th Generation, 5G).
第一调节装置202包括第一收容腔,第一收容腔用于存储第一气体和从主容器201流入的墨水,第一调节装置202用于调节第一气体的压强,也即,第一气压;喷头203可以是图1(a)和图1(b)所示的喷头,喷头203的墨腔管路连接第一收容腔和主容器201。当墨水循环回路中的墨水处于循环流动的状态下,从主容器201流出的墨水先后流经第一调节装置202和喷头203,再回流至主容器201。The first adjusting device 202 includes a first receiving chamber, which is used to store the first gas and the ink flowing in from the main container 201. The first adjusting device 202 is used to adjust the pressure of the first gas, that is, the first gas pressure. ; The nozzle 203 may be the nozzle shown in Figure 1 (a) and Figure 1 (b), and the ink chamber pipeline of the nozzle 203 is connected to the first receiving chamber and the main container 201. When the ink in the ink circulation circuit is in a circulating flow state, the ink flowing out from the main container 201 flows through the first adjusting device 202 and the nozzle 203 successively, and then flows back to the main container 201 .
控制器204用于在墨水循环回路中的墨水处于循环流动的状态下,通过第一调节装置202控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡, 其中,墨水的震荡方向包括喷孔的长度方向。例如,在本申请的某些实施例中,墨水在墨腔中循环流动的方向可以是水平方向,喷孔的长度方向可以是垂直方向,其中,水平方向和垂直方向均可以是相对于地面而言。The controller 204 is used to control the first air pressure to change within the first negative pressure range through the first adjustment device 202 when the ink in the ink circulation circuit is in a circulating flow state, so that the ink in the ink chamber oscillates, wherein the ink The oscillation direction includes the length direction of the nozzle hole. For example, in some embodiments of the present application, the direction in which the ink circulates in the ink chamber may be the horizontal direction, and the length direction of the nozzle holes may be the vertical direction, wherein both the horizontal direction and the vertical direction may be relative to the ground. Word.
该系统中,第一负压范围内变化的第一气压会引起墨腔中的墨水震荡;墨腔内不停震荡的墨水可以使墨腔及喷孔内凝聚附着、干结成渣的墨水被振动脱落和打散,而且,脱落打散变小的墨渣可以随着从喷头的出液口流出的墨水排出墨腔经过后续的过滤处理再利用,从而实现对喷孔的保养。一方面,墨腔中不停震荡的墨水不会对喷头产生大的冲击力,也不需要强行通过喷头,从而减小疏通喷头对喷头产生的冲击力;另一方面,该方法可以通过墨水对喷头进行疏通,不需要使用额外的清洗液来清洗喷头,也不需要将喷头从喷墨打印机上拆卸下来清洗,从而有效简化喷头的清洗流程,提高喷头的疏通效率。In this system, the first air pressure that changes within the first negative pressure range will cause the ink in the ink chamber to oscillate; the ink that keeps oscillating in the ink chamber can cause the ink that condenses, adheres, and dries to form slag in the ink chamber and nozzle holes. The ink residue is broken off and dispersed by vibration, and the ink residue becomes smaller and can be discharged from the ink chamber with the ink flowing out from the outlet of the nozzle and reused after subsequent filtration, thereby achieving maintenance of the nozzle holes. On the one hand, the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this method can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
请参阅图3,在一些实施例中,第一调节装置202包括第一容器2021、第一气压调节装置2022和第一检测装置2023;其中,第一气压调节装置2022和第一检测装置2023分别与控制器204通信连接。第一容器2021开设有进液口、出液口和输气口。第一容器2021的进液口管路连接主容器201的出液口,第一容器2021的出液口管路连接喷头203的进液口。第一气压调节装置2022管路连接第一容器2021的输气口。Please refer to Figure 3. In some embodiments, the first adjustment device 202 includes a first container 2021, a first air pressure adjustment device 2022 and a first detection device 2023; wherein the first air pressure adjustment device 2022 and the first detection device 2023 are respectively Communicatively connected with controller 204. The first container 2021 is provided with a liquid inlet, a liquid outlet and a gas delivery port. The liquid inlet pipeline of the first container 2021 is connected to the liquid outlet of the main container 201 , and the liquid outlet pipeline of the first container 2021 is connected to the liquid inlet of the nozzle 203 . The pipeline of the first air pressure regulating device 2022 is connected to the air delivery port of the first container 2021.
第一容器2021用于容纳第一气体和墨水,第一容器包括第一收容腔。在一些可能的实施方式中,第一容器2021的下部分空间用于盛装墨水,而第一容器2021的上部分空间用于收容第一气体。第一容器2021的进液口和出液口可以开设于第一容器2021内墨水的液面以下,而第一容器2021的输气口可以开设于第一容器2021内墨水的液面以上。The first container 2021 is used to contain the first gas and ink, and the first container includes a first receiving chamber. In some possible implementations, the lower space of the first container 2021 is used to hold ink, and the upper space of the first container 2021 is used to hold the first gas. The liquid inlet and outlet of the first container 2021 can be opened below the liquid level of the ink in the first container 2021 , and the air supply port of the first container 2021 can be opened above the liquid level of the ink in the first container 2021 .
第一气压调节装置2022用于调节第一容器2021内的第一气体的压强,也即第一气压。第一检测装置2023设置于第一容器2021容纳气体的空间内,或者,第一检测装置2021设置于连接第一容器2021与第一气压调节装置2022之间的管道内。第一检测装置2023用于测量第一气压。控制器204可以与第一检测装置进行通信,并通过第一检测装置2023获得第一气压的检测数据。控制器204可以根据第一气压的检测数据通过第一气压调节装置2022控制第一气压在第一负压范围内变化。The first air pressure adjusting device 2022 is used to adjust the pressure of the first gas in the first container 2021, that is, the first air pressure. The first detection device 2023 is disposed in the space where the first container 2021 contains gas, or the first detection device 2021 is disposed in the pipe connecting the first container 2021 and the first air pressure regulating device 2022 . The first detection device 2023 is used to measure the first air pressure. The controller 204 can communicate with the first detection device and obtain the detection data of the first air pressure through the first detection device 2023 . The controller 204 can control the first air pressure to change within the first negative pressure range through the first air pressure regulating device 2022 according to the detection data of the first air pressure.
如图3所示,在一些实施例中,墨水循环回路还包括第二调节装置205,第二调节装置205分别管路连接喷头和所述主容器201;也即,第二调节装置205的进液口管路连接喷头203的出液口,第二调节装置205的出液口管路连接主容器201的进液口。第二调节装置205包括第二收容腔,第二收容腔用于存储第二气体和从喷头203流入的墨水,第二调节装置205用于调节第二气体的压强,也即第二气压。第一气体和第二气体可以是任意合适的气体,例如,空气。控制器204通过第二调节装置205控制第二气压在第二负压范围内变化,以使第二收容腔中的负压大于所述第一收容腔中的负压;其中,第一气压和第二气压以相同的预设周期变化。当所述第一气压和所述第二气压以相同的预设周期变化时,所述第一气压与所述第二气压的差值在预设差值范围内。As shown in Figure 3, in some embodiments, the ink circulation circuit also includes a second adjustment device 205. The second adjustment device 205 is connected to the nozzle and the main container 201 by pipelines respectively; that is, the inlet of the second adjustment device 205 is The liquid outlet pipeline is connected to the liquid outlet of the nozzle 203, and the liquid outlet pipeline of the second regulating device 205 is connected to the liquid inlet of the main container 201. The second adjusting device 205 includes a second receiving chamber, which is used to store the second gas and the ink flowing from the nozzle 203. The second adjusting device 205 is used to adjust the pressure of the second gas, that is, the second air pressure. The first gas and the second gas may be any suitable gas, such as air. The controller 204 controls the second air pressure to change within the second negative pressure range through the second adjustment device 205, so that the negative pressure in the second accommodation chamber is greater than the negative pressure in the first accommodation chamber; where the first air pressure and The second air pressure changes with the same preset period. When the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset difference range.
请参阅图3,在一些实施例中,第二调节装置205包括第二容器2051、第二气压调节装置2052和第二检测装置2053;其中,第二气压调节装置2052和第二检测装置2053分别与控制器204通信连接。第二容器2051开设有进液口、出液口和输气口。第二容器2051的进液口管路连接喷头203的出液口,第二容器2051的出液口管路连接主容器201的进液口。第二气压调节装置2052管路连接第二容器2051的输气口。Please refer to Figure 3. In some embodiments, the second adjustment device 205 includes a second container 2051, a second air pressure adjustment device 2052 and a second detection device 2053; wherein the second air pressure adjustment device 2052 and the second detection device 2053 are respectively Communicatively connected with controller 204. The second container 2051 is provided with a liquid inlet, a liquid outlet and a gas delivery port. The liquid inlet pipeline of the second container 2051 is connected to the liquid outlet of the nozzle 203 , and the liquid outlet pipeline of the second container 2051 is connected to the liquid inlet of the main container 201 . The pipeline of the second air pressure regulating device 2052 is connected to the air delivery port of the second container 2051.
第二容器2051用于容纳第二气体和墨水,第二容器2051包括第二收容腔。在一些可能的实施方式中,第二容器2051的下部分空间用于盛装墨水,而第二容器2051的上部分空间用于收容第二气体。第二容器2051的进液口和出液口可以开设于第二容器2051内墨水的液面以下,而第二容器2051的输气口可以开设于第二容器2051内墨水的液面以上。The second container 2051 is used to contain the second gas and ink, and the second container 2051 includes a second receiving chamber. In some possible implementations, the lower space of the second container 2051 is used to hold ink, and the upper space of the second container 2051 is used to hold the second gas. The liquid inlet and outlet of the second container 2051 can be opened below the liquid level of the ink in the second container 2051 , and the air supply port of the second container 2051 can be opened above the liquid level of the ink in the second container 2051 .
第二气压调节装置2052用于调节第二容器2051内的气体的压强,也即第二气压。第二检测装置2053设置于第二容器2051容纳气体的空间内,或者,第二检测装置2053设置于连接第二容器2051与第二气压调节装置2052之间的管道内。第二检测装置2052用于测量第二气压。控制器204可以与第二检测装置2053进行通信,并获取第二检测装置2053测量第二气压获得的第二气压的检测数据。控制器204用于根据第二气压的检测数据通过第二气压调节装置2052控制第二气压在第二负压范围内变化。The second air pressure adjusting device 2052 is used to adjust the pressure of the gas in the second container 2051, that is, the second air pressure. The second detection device 2053 is disposed in the space where the second container 2051 contains gas, or the second detection device 2053 is disposed in the pipe connecting the second container 2051 and the second air pressure regulating device 2052 . The second detection device 2052 is used to measure the second air pressure. The controller 204 can communicate with the second detection device 2053 and obtain the detection data of the second air pressure obtained by the second detection device 2053 measuring the second air pressure. The controller 204 is configured to control the second air pressure to change within the second negative pressure range through the second air pressure regulating device 2052 according to the detection data of the second air pressure.
具体地,第一检测装置2023和第二检测装置2053为气压检测装置;第一 气压调节装置2022和第二调节装置2052通过从容器(如,第一容器2021或第二容器2051)中排除空气或添加空气来减小或增加容器内的气压。通常,主容器墨水的存储量要大于第一容器墨水的存储量,同时,主容器墨水的存储量也大于第二容器中墨水的存储量,例如主容器为墨桶,第一容器为二级墨盒,第二容器为回流盒。Specifically, the first detection device 2023 and the second detection device 2053 are air pressure detection devices; the first air pressure adjustment device 2022 and the second adjustment device 2052 are used to remove air from the container (such as the first container 2021 or the second container 2051). Or add air to reduce or increase the air pressure inside the container. Usually, the storage capacity of ink in the main container is greater than the storage capacity of ink in the first container. At the same time, the storage capacity of ink in the main container is also greater than the storage capacity of ink in the second container. For example, the main container is an ink bucket and the first container is a secondary container. cartridge, the second container is the return box.
在一些实施例中,控制器204通过第二调节装置205控制第二气压在第二负压范围内变化,以使第二收容腔中的负压大于所述第一收容腔中的负压;其中,第一气压和第二气压以相同的预设周期变化。当所述第一气压和所述第二气压以相同的预设周期变化时,所述第一气压与所述第二气压的差值在预设差值范围内。其中第一气压和第二气压的以1-4秒为一个预设周期变化,具体可以根据实际设定,例如1秒、1.5秒、2秒、2.5秒、3秒为一个预设周期变化。In some embodiments, the controller 204 controls the second air pressure to change within the second negative pressure range through the second adjustment device 205, so that the negative pressure in the second accommodation chamber is greater than the negative pressure in the first accommodation chamber; Wherein, the first air pressure and the second air pressure change in the same preset period. When the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset difference range. The first air pressure and the second air pressure change in a preset period of 1-4 seconds, which can be set according to actual conditions, such as 1 second, 1.5 seconds, 2 seconds, 2.5 seconds, and 3 seconds.
请参阅图3,在一些实施例中,系统200的墨水循环回路还包括第一墨水输送装置206,第一墨水输送装置206分别管路连接主容器201和第一容器2021,给墨水流动提供动力。具体地,第一墨水输送装置206的进液口管路连接主容器201的出液口,第一墨水输送装置206的出液口连接第一容器2021的进液口。第一墨水输送装置206用于将主容器201中的墨水输送给第一容器2021。第一墨水输送装置206体可以是输液泵,例如,蠕动泵。图3中箭头所示的方向为墨水的循环输送方向。Please refer to Figure 3. In some embodiments, the ink circulation circuit of the system 200 also includes a first ink delivery device 206. The first ink delivery device 206 is connected to the main container 201 and the first container 2021 by pipelines respectively to provide power for the ink flow. . Specifically, the liquid inlet pipeline of the first ink delivery device 206 is connected to the liquid outlet of the main container 201 , and the liquid outlet of the first ink delivery device 206 is connected to the liquid inlet of the first container 2021 . The first ink delivery device 206 is used to deliver the ink in the main container 201 to the first container 2021 . The first ink delivery device 206 may be an infusion pump, such as a peristaltic pump. The direction indicated by the arrow in Figure 3 is the circulation conveying direction of the ink.
请参阅图3,在一些实施例中,系统200的墨水循环回路还包括第二墨水输送装置207,第二墨水输送装置207的进液口连接第二容器2051的出液口,第二墨水输送装置207的出液口连接主容器201的进液口,第二墨水输送装置207用于将第二容器2051中的墨水输送给主容器201。第二墨水输送装置207具体可以是输液泵,例如,蠕动泵。Please refer to Figure 3. In some embodiments, the ink circulation loop of the system 200 also includes a second ink delivery device 207. The liquid inlet of the second ink delivery device 207 is connected to the liquid outlet of the second container 2051. The second ink delivery device 207 The liquid outlet of the device 207 is connected to the liquid inlet of the main container 201 , and the second ink transport device 207 is used to transport the ink in the second container 2051 to the main container 201 . The second ink delivery device 207 may specifically be an infusion pump, such as a peristaltic pump.
请参阅图3,在一些实施例中,系统200的墨水循环回路还包括第一墨水处理装置208,第一墨水处理装置208的出液口管路连接第一容器2021的进液口,第一墨水处理装置208的进液口管路连接第一墨水输送装置206的进液口。第一墨水处理装置208用于将墨水进行净化处理后输送给第一容器2021。第一墨水处理装置208可以包括第一过滤器,用于去除第一容器2021流入的墨水中的气泡和杂质。Please refer to Figure 3. In some embodiments, the ink circulation loop of the system 200 also includes a first ink processing device 208. The liquid outlet pipeline of the first ink processing device 208 is connected to the liquid inlet of the first container 2021. The liquid inlet pipeline of the ink processing device 208 is connected to the liquid inlet of the first ink delivery device 206 . The first ink processing device 208 is used to purify the ink and then deliver it to the first container 2021 . The first ink processing device 208 may include a first filter for removing air bubbles and impurities in the ink flowing into the first container 2021 .
请参阅图3,在一些实施例中,系统200的墨水循环回路还包括第二墨水处理装置209,第二墨水处理装置209的进液口管路连接第一容器2021的出液口,第二墨水处理装置209的出液口管路连接喷头203的进液口。第二墨水处理装置209用于对流入的墨水进行净化处理,并将处理好的墨水输送给喷头203。净化处理包括过滤处理,例如,第二墨水处理装置209可以包括脱气装置和/或第二过滤器。Please refer to Figure 3. In some embodiments, the ink circulation loop of the system 200 also includes a second ink processing device 209. The liquid inlet pipeline of the second ink processing device 209 is connected to the liquid outlet of the first container 2021. The liquid outlet pipeline of the ink processing device 209 is connected to the liquid inlet of the nozzle 203 . The second ink processing device 209 is used to purify the inflowing ink and deliver the processed ink to the nozzle 203 . The purification process includes a filtration process. For example, the second ink processing device 209 may include a degassing device and/or a second filter.
可以理解的是,图2和图3所示的部件并不构成对系统200的具体限定,系统200还可以包括比图示更多或更少的部件,或者组合某些部件,或者拆分某些部件,或者不同的部件布置。此外,图2和图3中的部件之间的组合/连接关系也是可以调整修改的。It can be understood that the components shown in Figures 2 and 3 do not constitute a specific limitation on the system 200. The system 200 may also include more or fewer components than shown in the figures, or combine some components, or split some components. components, or different component arrangements. In addition, the combination/connection relationship between the components in Figures 2 and 3 can also be adjusted and modified.
在墨水循环回路中的墨水处于循环流动的状态下,控制器204通过第一调节装置202控制第一气压在第一负压范围内变化,以使墨腔中的墨水震荡,其中,墨水的震荡方向包括喷孔203的长度方向。在一些实施例中,喷孔203的长度方向即喷孔203的轴线方向。当墨水循环回路中的墨水处于循环流动的状态下,墨水从第一收容腔流入喷头的墨腔;由于第一收容腔和喷头的墨腔处于连通状态;第一气压在第一负压范围内变化,可以使第一收容腔和喷头的墨腔中的墨水同时震荡;墨腔内不停震荡的墨水可以使墨腔及喷孔内凝聚附着、干结成渣的墨水被振动脱落和打散,而且,脱落打散变小的墨渣可以随着从喷头的出液口流出的墨水排放至主容器中经过后续的过滤处理再利用,从而实现对喷孔的疏通保养。一方面,墨腔中不停震荡的墨水不会对喷头产生大的冲击力,也不需要强行通过喷头,从而减小疏通喷头对喷头产生的冲击力;另一方面,该系统可以通过墨水对喷头进行疏通,不需要使用额外的清洗液来清洗喷头,也不需要将喷头从喷墨打印机上拆卸下来清洗,从而有效简化喷头的清洗流程,提高疏通喷头的效率。When the ink in the ink circulation circuit is in a circulating flow state, the controller 204 controls the first air pressure to change within the first negative pressure range through the first adjustment device 202 to cause the ink in the ink chamber to oscillate, where the oscillation of the ink The direction includes the length direction of the nozzle hole 203 . In some embodiments, the length direction of the nozzle hole 203 is the axis direction of the nozzle hole 203 . When the ink in the ink circulation circuit is in a circulating flow state, the ink flows from the first receiving chamber into the ink chamber of the nozzle; since the first receiving chamber and the ink chamber of the nozzle are in a connected state; the first air pressure is within the first negative pressure range The change can cause the ink in the first receiving chamber and the ink chamber of the nozzle to vibrate at the same time; the constantly vibrating ink in the ink chamber can cause the ink that has condensed, adhered, dried and formed slag in the ink chamber and nozzle holes to be shaken off and dispersed , Moreover, the ink residue that falls off and becomes smaller can be discharged into the main container with the ink flowing out from the outlet of the nozzle, and then be reused after subsequent filtration processing, thereby realizing the dredging and maintenance of the nozzle holes. On the one hand, the constantly vibrating ink in the ink chamber will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the unblocked nozzle on the nozzle; on the other hand, this system can use the ink to To clear the nozzle, there is no need to use additional cleaning fluid to clean the nozzle, and there is no need to disassemble the nozzle from the inkjet printer for cleaning, which effectively simplifies the cleaning process of the nozzle and improves the efficiency of unblocking the nozzle.
在一些实施例中,第一负压范围包括第一气压的第一极大值和第一极小值。控制器204通过第一调节装置202控制第一气压在第一极大值和第一极小值之间变化,以使墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,第二位置相对于第一位置远离所述墨腔。具体地,第一气压可以按照预设周期在第一负压范围内周期性变化,以使所述墨腔中的墨水 周期性震荡。其中墨水周期性震荡的震荡周期与第一气压、第二气压的变化周期相同,具体可以根据实际设定,例如1秒、1.5秒、2秒、2.5秒、3秒等。其中墨水周期性震荡的持续时长可以根据需要设定,例如20秒、30秒、60秒、100秒等。In some embodiments, the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure. The controller 204 controls the first air pressure to change between the first maximum value and the first minimum value through the first adjustment device 202, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes are at the first position corresponding to the first maximum value and the first minimum value. position and a second position; wherein the second position is farther away from the ink chamber than the first position. Specifically, the first air pressure can periodically change within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically. The oscillation period of the periodic oscillation of the ink is the same as the change period of the first air pressure and the second air pressure, and can be set according to actual conditions, such as 1 second, 1.5 seconds, 2 seconds, 2.5 seconds, 3 seconds, etc. The duration of the periodic oscillation of the ink can be set as needed, such as 20 seconds, 30 seconds, 60 seconds, 100 seconds, etc.
本申请实施例还提供一种喷墨打印机,该喷墨打印机包括以上实施例提供的喷头的保养系统。如图4所示,喷墨打印机400可以包括图2或图3中的系统200。该喷墨打印机可以自行对喷头进行保养,而不需要将喷头拆卸下来并使用其他的清洗装置来清洗喷头,从而有效简化疏通喷头的流程,提高疏通喷头的效率。An embodiment of the present application also provides an inkjet printer, which includes the nozzle maintenance system provided in the above embodiments. As shown in FIG. 4, the inkjet printer 400 may include the system 200 of FIG. 2 or FIG. 3. This inkjet printer can maintain the nozzle by itself without the need to disassemble the nozzle and use other cleaning devices to clean the nozzle, thereby effectively simplifying the process of unblocking the nozzle and improving the efficiency of unblocking the nozzle.
本申请实施例还提供一种喷头的保养方法,该方法可以应用于以上实施例提供的喷头的保养系统,也可以应用于喷墨打印机;其中,在本申请的某些实施例中,喷墨打印机可以是图4中的喷墨打印机。该方法用于对喷墨打印机的喷头进行保养,例如,喷头具体可以是图1(a)和图1(b)中的喷头,图5示意性出示了喷头的保养方法的流程50,如图5所示,该方法的流程50包括以下步骤:Embodiments of the present application also provide a maintenance method for nozzles. This method can be applied to the maintenance system of nozzles provided in the above embodiments, and can also be applied to inkjet printers; wherein, in some embodiments of the present application, inkjet printers The printer may be the inkjet printer in Figure 4. This method is used to maintain the nozzle of the inkjet printer. For example, the nozzle can be the nozzle in Figure 1 (a) and Figure 1 (b). Figure 5 schematically shows the flow 50 of the nozzle maintenance method, as shown in Figure 5 As shown in 5, the process 50 of the method includes the following steps:
步骤51:当墨水沿墨水的输送方向依次流经所述进液口、所述墨腔和所述出液口时,在喷头的进液口端对所述墨腔中的墨水施加第一气压,且所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,其中,墨水的震荡方向包括所述喷孔的长度方向。Step 51: When the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink transport direction, apply a first air pressure to the ink in the ink chamber at the liquid inlet end of the nozzle. , and the first air pressure changes within the first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole.
本实施例中,喷墨打印机可以控制墨水沿墨水的输送方向依次流经进液口、墨腔和出液口,在墨水输送的过程中,喷墨打印机在喷头进液口端的气压为第一气压,喷墨打印机控制第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,其中,墨水的震荡方向包括喷孔的长度方向。例如,喷头进液口端的墨水液面与第一气体接触,第一气体的压强为第一气压。In this embodiment, the inkjet printer can control the ink to flow through the liquid inlet, the ink chamber, and the liquid outlet sequentially along the ink transportation direction. During the ink transportation process, the air pressure of the inkjet printer at the liquid inlet end of the nozzle is the first. Air pressure, the inkjet printer controls the first air pressure to change within a first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole. For example, the ink liquid level at the liquid inlet end of the nozzle is in contact with the first gas, and the pressure of the first gas is the first air pressure.
具体地,第一负压范围包括第一气压的第一极大值和第一极小值。例如,假设第一负压范围为0.3-9.0kpa,则第一气压的极大值和极小值分别为0.3kpa和9.0kpa。当第一气压为第一极大值时,墨腔中的墨水与喷孔形成的液面的位置位于第一位置;当第一气压为第一极小值时,墨腔中的墨水与喷孔形成的液面的位置位于第二位置;其中,第二位置相对于第一位置远离所述墨腔。所述 第一气压按照预设周期在所述第一负压范围内周期性变化,以使所述墨腔中的墨水周期性震荡。Specifically, the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure. For example, assuming that the first negative pressure range is 0.3-9.0kpa, the maximum value and minimum value of the first air pressure are 0.3kpa and 9.0kpa respectively. When the first air pressure is the first maximum value, the position of the liquid level formed by the ink in the ink chamber and the nozzle hole is at the first position; when the first air pressure is the first minimum value, the ink in the ink chamber and the liquid level formed by the nozzle hole are at the first position. The position of the liquid level formed by the hole is at a second position; wherein the second position is farther away from the ink chamber than the first position. The first air pressure changes periodically within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically.
请参阅图6,在一些实施例中,上述方法还包括以下步骤:Please refer to Figure 6. In some embodiments, the above method further includes the following steps:
步骤52:喷头的出液口端的气压为第二气压,喷墨打印机控制第二气压在第二负压范围内变化,以使所述出液口端的负压大于所述进液口端的负压;其中,所述第一气压和第二气压以相同的预设周期变化。Step 52: The air pressure at the liquid outlet end of the nozzle is the second air pressure. The inkjet printer controls the second air pressure to change within the second negative pressure range so that the negative pressure at the liquid outlet end is greater than the negative pressure at the liquid inlet end. ; Wherein, the first air pressure and the second air pressure change with the same preset period.
本实施例中,喷头出液口端的墨水液面与第二气体接触,第二气体的压强为第二气压。在一些实施例中,出液口端的第二气压可以保持不变。在另一些实施例中,为了使墨水可以更加顺畅地流经喷头,喷墨打印机可以控制第二气压在第二负压范围内变化,以使出液口端的负压大于进液口端的负压。在本申请的实施例中,第一负压范围和第二负压范围内的气压均为负压,负压是低于常压(即常说的一个大气压)的气体压力状态。也即,第一负压范围内的第一气压和第二负压范围内的气压均小于1atm。例如,第一负压范围可以为0.3-9.0kpa,第二负压范围具体可以是0.6-9.3kpa。第一负压范围和第二负压范围也可以是任意其他合适的负压范围。In this embodiment, the ink liquid level at the liquid outlet end of the nozzle is in contact with the second gas, and the pressure of the second gas is the second air pressure. In some embodiments, the second air pressure at the liquid outlet end may remain unchanged. In other embodiments, in order to make the ink flow through the nozzle more smoothly, the inkjet printer can control the second air pressure to change within the second negative pressure range, so that the negative pressure at the liquid outlet end is greater than the negative pressure at the liquid inlet end. . In the embodiment of the present application, the air pressure in the first negative pressure range and the second negative pressure range is both negative pressure, and the negative pressure is a gas pressure state lower than normal pressure (that is, often referred to as one atmospheric pressure). That is, both the first air pressure in the first negative pressure range and the air pressure in the second negative pressure range are less than 1 atm. For example, the first negative pressure range may be 0.3-9.0kpa, and the second negative pressure range may be 0.6-9.3kpa. The first negative pressure range and the second negative pressure range can also be any other suitable negative pressure ranges.
当第一气压和第二气压以相同的预设周期变化时,第一气压与所述第二气压的气压差在预设差值范围内,从而墨腔中墨水的流速可以趋于平稳。第二负压范围包括第二气压的第二极大值和第二极小值;当第二气压为第二极大值时,所述墨腔中的墨水与喷孔形成的液面位于第一位置;当第二气压为第二极小值时,所述墨腔中的墨水与喷孔形成的液面位于第二位置;其中,第二位置相对于第一位置远离墨腔。When the first air pressure and the second air pressure change with the same preset period, the air pressure difference between the first air pressure and the second air pressure is within the preset difference range, so that the flow rate of the ink in the ink chamber can become stable. The second negative pressure range includes the second maximum value and the second minimum value of the second air pressure; when the second air pressure is the second maximum value, the liquid level formed by the ink in the ink chamber and the nozzle holes is located at the second One position; when the second air pressure is the second minimum value, the liquid level formed by the ink in the ink chamber and the nozzle hole is at the second position; wherein the second position is farther away from the ink chamber than the first position.
第二负压范围包括第二气压的极大值和极小值。本申请的某些实施例中,第一气压和第二气压以相同的变化周期同步变化。当第一气压为极大值时,第二气压也为极大值;当第一气压为极小值时,第二气压也为极小值。例如,当第一负压为0.3kpa时,第二负压为0.6kpa;当第一负压为9.0kpa时,第二负压为9.3kpa。第一气压和第二气压的变化周期相同。在一些实施例中,当第一气压和所述第二气压以相同的变化周期同步变化时,第一气压和第二气压的压力差在预设压差范围内。例如,预设压差范围可以是0.25-0.35kpa,或者是0.3kpa左右。The second negative pressure range includes the maximum value and the minimum value of the second air pressure. In some embodiments of the present application, the first air pressure and the second air pressure change synchronously with the same change period. When the first air pressure is a maximum value, the second air pressure is also a maximum value; when the first air pressure is a minimum value, the second air pressure is also a minimum value. For example, when the first negative pressure is 0.3kpa, the second negative pressure is 0.6kpa; when the first negative pressure is 9.0kpa, the second negative pressure is 9.3kpa. The changing periods of the first air pressure and the second air pressure are the same. In some embodiments, when the first air pressure and the second air pressure change synchronously with the same change period, the pressure difference between the first air pressure and the second air pressure is within the preset pressure difference range. For example, the preset pressure difference range can be 0.25-0.35kpa, or about 0.3kpa.
一方面,由于出液口端的负压大于进液口端的负压,进液口端和出液口端的压力差给墨水提供从喷头进液口依次流向墨腔和喷头出液口的引导力;另一方面,由于第一气压和第二气压以相同的变化周期在各自的负压范围内同步反复变化,使得墨腔中的墨水能够在墨腔中不停地震荡,墨腔、喷孔内不停震荡的墨水可以使墨腔及喷孔内凝聚附着、干结成渣的墨水被振动脱落和打散,并从出液口排出,从而实现对喷孔的清洗。不停震荡的墨水不会对喷头产生大的冲击力,也不需要强行通过喷头,从而减小清洗喷头对喷头产生的冲击力。On the one hand, since the negative pressure at the liquid outlet is greater than the negative pressure at the liquid inlet, the pressure difference between the liquid inlet and the liquid outlet provides a guiding force for the ink to flow from the nozzle inlet to the ink chamber and the nozzle outlet in sequence; On the other hand, since the first air pressure and the second air pressure change synchronously and repeatedly within their respective negative pressure ranges with the same change cycle, the ink in the ink chamber can continuously oscillate in the ink chamber. The constantly vibrating ink can cause the ink that has condensed, adhered, and dried into slag in the ink chamber and nozzle holes to be shaken off and dispersed, and discharged from the liquid outlet, thereby cleaning the nozzle holes. The constantly vibrating ink will not have a large impact on the nozzle, nor does it need to be forced through the nozzle, thereby reducing the impact of the cleaning nozzle on the nozzle.
喷墨打印机可以将第一气压和第二气压同时调整为极大值,以使墨腔中的墨水与喷孔形成的液面位于第一位置。控喷墨打印机也可以将第一气压和第二气压同时调整为极小值,以使墨腔中的墨水与喷孔形成的液面位于第二位置;其中,第二位置相对于第一位置远离墨腔。通过墨水在喷孔中震荡完成对喷孔的保养,墨水也不会强行通过喷孔,可以减小清洗喷孔对喷孔造成的损伤。同时由于喷孔中的墨水在第一位置和第二位置之间震荡,墨水不会从喷孔中流出,从而减少墨水的浪费。The inkjet printer can simultaneously adjust the first air pressure and the second air pressure to a maximum value so that the liquid level formed by the ink in the ink chamber and the nozzle holes is at the first position. The inkjet printer can also adjust the first air pressure and the second air pressure to a minimum value at the same time, so that the liquid level formed by the ink in the ink chamber and the nozzle holes is at the second position; wherein the second position is relative to the first position. Stay away from the ink chamber. The maintenance of the nozzle holes is completed by the ink oscillating in the nozzle holes, and the ink will not be forced through the nozzle holes, which can reduce the damage caused by cleaning the nozzle holes. At the same time, since the ink in the nozzle hole oscillates between the first position and the second position, the ink will not flow out of the nozzle hole, thereby reducing ink waste.
图7(a)和图7(b)示例性地出示了墨腔内震荡的墨水的不同状态,其中,箭头a所示的方向为第一方向,也即墨腔中墨水循环流动的方向。图7(a)中喷孔与墨水形成的液面的位置位于第二位置50a,如图7(a)所示,墨腔中的部分墨水50在喷孔远离墨腔的一侧形成液滴,该液滴悬挂在喷孔外侧,并处于不会滴落的状态。图7(b)中喷孔与墨水形成的液面的位置位于第一位置50b。第一位置和第二位置分别位于喷孔的两侧。且第二位置处的液面为凸液面,第一位置处的液面为凹液面。由于墨腔中的墨水可以在第一位置和第二位置之间变化,从而墨水可以穿过喷孔来回震荡,不会强行通过喷孔,从而有效减少墨水对喷头产生的冲击力。7(a) and 7(b) exemplarily illustrate different states of the oscillating ink in the ink chamber, in which the direction indicated by arrow a is the first direction, which is the direction of the ink circulation flow in the ink chamber. In Figure 7(a), the position of the liquid level formed by the nozzle hole and the ink is located at the second position 50a. As shown in Figure 7(a), part of the ink 50 in the ink chamber forms droplets on the side of the nozzle hole away from the ink chamber. , the droplets hang outside the nozzle hole and are in a state that will not drip. In Figure 7(b), the position of the liquid level formed by the nozzle hole and the ink is located at the first position 50b. The first position and the second position are respectively located on both sides of the nozzle hole. And the liquid level at the second position is a convex liquid level, and the liquid level at the first position is a concave liquid level. Since the ink in the ink chamber can change between the first position and the second position, the ink can oscillate back and forth through the nozzle holes without being forced through the nozzle holes, thereby effectively reducing the impact of the ink on the nozzle.
例如,在一些实施例中,图7(a)为当第一气压和第二气压同时为极小值时墨腔内墨水的状态;此时,墨腔内墨水50与喷孔形成的液面在第二位置50a。图7(b)为当第一气压和第二气压同时为极大值时,墨腔内墨水50的状态;此时,墨腔内墨水50与喷孔形成的液面在第一位置50b。如图7(b)所示,当第一气压和第二气压同时为极大值时,此时喷孔中液面的位置为第一位置50b,墨腔内的墨水与喷孔形成凹液面,该凹液面位于墨腔内。For example, in some embodiments, Figure 7(a) shows the state of the ink in the ink chamber when the first air pressure and the second air pressure are at a minimum value at the same time; at this time, the liquid level formed by the ink 50 in the ink chamber and the nozzle holes In second position 50a. Figure 7(b) shows the state of the ink 50 in the ink chamber when the first air pressure and the second air pressure are both at maximum values; at this time, the liquid level formed by the ink 50 and the nozzle holes in the ink chamber is at the first position 50b. As shown in Figure 7(b), when the first air pressure and the second air pressure are at the maximum value at the same time, the position of the liquid level in the nozzle hole is the first position 50b, and the ink in the ink chamber and the nozzle hole form a concave liquid surface, the concave liquid surface is located in the ink chamber.
示例性地,图8(a)和图8(b)分别出示了第一气压和第二气压随时间同步变化的变化曲线。其中,第一气压在0.5-8.1kpa之间波动,变化周期为2.5s;第二气压在0.8-8.4kpa之间波动,第二气压的变化周期与第一气压的变化周期相同。当第一气压和第二气压的负压值同时处在极大值时,例如,图8中的M和N点,喷墨打印机通过向第一收容腔和第二收容腔中充入气体可以使第一气压和第二气压的负压值降低。当第一气压和第二气压的负压值同时处在极小值时,例如,图8中的P和Q点,喷墨打印机通过排放第一收容腔和第二收容腔中的气体可以使第一气压和第二气压的负压值升高。For example, FIG. 8(a) and FIG. 8(b) respectively show the change curves of the first air pressure and the second air pressure changing synchronously with time. Among them, the first air pressure fluctuates between 0.5-8.1kpa, and the change period is 2.5s; the second air pressure fluctuates between 0.8-8.4kpa, and the change period of the second air pressure is the same as the change period of the first air pressure. When the negative pressure values of the first air pressure and the second air pressure are at maximum values at the same time, for example, points M and N in Figure 8, the inkjet printer can fill the first receiving chamber and the second receiving chamber with gas. Reduce the negative pressure values of the first air pressure and the second air pressure. When the negative pressure values of the first air pressure and the second air pressure are at a minimum value at the same time, for example, points P and Q in Figure 8, the inkjet printer can discharge the gas in the first receiving chamber and the second receiving chamber. The negative pressure values of the first air pressure and the second air pressure increase.
在本申请的另一些实施例中,第一气压和第二气压也可以不同步变化。请参阅图8(c)和图8(d),其中,8(c)为第一气压的变化曲线,如图8(d)为第二气压的变化曲线。在同一变化周期内,第一气压比第二气压先达到极大值,也即,第一气压的变化要早于第二气压。例如,在t时刻,第二气压达到极大值,但第一气压未达到极大值,假设t时刻第二气压减去第一气压得到的差值为H。而在图8(a)和图8(b)中,T时刻,第一气压和第二气压同时达到极大值,令T时刻第二气压减去第一气压得到的差值为L,则H>L。当第二气压为极大值时,第二气压减去第一气压得到的差值越大,墨腔中的墨水瞬间震荡越剧烈,从而疏通喷头的效果更好。在本申请的某些实施例中,当第一气压滞后于第二气压变化时,墨水对喷头的疏通效果也能满足使用要求。其中第一气压、第二气压的变化时间前后差可以根据需要设定,例如0.1秒、0.2秒等。其中图8(a)、图8(b)、图8(c)和图8(d)中X轴为时间轴,单位为秒,Y轴为负压轴,单位为kpa。In other embodiments of the present application, the first air pressure and the second air pressure may also change asynchronously. Please refer to Figure 8(c) and Figure 8(d), where 8(c) is the change curve of the first air pressure, and Figure 8(d) is the change curve of the second air pressure. In the same change period, the first air pressure reaches the maximum value earlier than the second air pressure, that is, the first air pressure changes earlier than the second air pressure. For example, at time t, the second air pressure reaches the maximum value, but the first air pressure does not reach the maximum value. Assume that the difference obtained by subtracting the first air pressure from the second air pressure at time t is H. In Figure 8(a) and Figure 8(b), at time T, the first air pressure and the second air pressure reach the maximum value at the same time. Let the difference obtained by subtracting the first air pressure from the second air pressure at time T be L, then H>L. When the second air pressure is at a maximum value, the greater the difference between the second air pressure and the first air pressure, the more violent the instantaneous oscillation of the ink in the ink chamber will be, so that the effect of clearing the nozzle will be better. In some embodiments of the present application, when the first air pressure lags behind the change of the second air pressure, the dredging effect of the ink on the nozzle can also meet the usage requirements. The change time difference between the first air pressure and the second air pressure can be set as needed, such as 0.1 second, 0.2 second, etc. Among them, the X-axis in Figure 8(a), Figure 8(b), Figure 8(c) and Figure 8(d) is the time axis in seconds, and the Y-axis is the negative pressure axis in kpa.
本申请实施例还提供一种打印方法,应用于喷墨打印机,请参阅图9,该方法包括以下步骤:An embodiment of the present application also provides a printing method, which is applied to an inkjet printer. Please refer to Figure 9. The method includes the following steps:
步骤81:获取待打印图像的工单数据;Step 81: Obtain the work order data of the image to be printed;
步骤82:根据所述工单数据控制所述喷头在打印介质上进行打印;Step 82: Control the nozzle to print on the printing medium according to the work order data;
步骤83:在打印空闲时间根据以上实施例提供的喷头的保养方法对喷头进行保养;Step 83: During the idle time of printing, perform maintenance on the nozzle according to the nozzle maintenance method provided in the above embodiment;
步骤84:在完成喷头保养后,获取新的工单数据并控制所述喷头在打印介 质上进行打印。Step 84: After completing the nozzle maintenance, obtain new work order data and control the nozzle to print on the printing medium.
本实施例中,喷墨打印机既可以通过墨水打印目标图文,又可以通过墨水对喷头进行疏通保养。喷墨打印机不需要使用额外的清洗液来疏通碰头。喷墨打印机的工作模式具体可以包括打印模式和保养模式。在打印模式下,喷头的进液口将墨水输入至墨腔,在流经墨腔的墨水中,一部分墨水从喷孔喷出,形成墨滴,并在打印介质上形成打印图案;另一部分墨水从喷头的出液口流出并最终回流至主容器。在保养模式下,控制器通过调节喷头的输入端的第一气压的大小,以使墨腔中的墨水一边沿第一方向从喷头的出液口流出,一边沿第二方向震荡。其中,第一方向为墨腔中墨水的循环流动方向,第二方向包括喷孔的长度方向。In this embodiment, the inkjet printer can not only print target graphics and text with ink, but also use ink to clear and maintain the nozzle. Inkjet printers do not require the use of additional cleaning fluid to unclog bump heads. The working modes of the inkjet printer may specifically include a printing mode and a maintenance mode. In the printing mode, the inlet of the nozzle inputs ink into the ink chamber. Among the ink flowing through the ink chamber, part of the ink is ejected from the nozzle holes to form ink droplets and form a printing pattern on the printing medium; the other part of the ink It flows out from the outlet of the nozzle and eventually flows back to the main container. In the maintenance mode, the controller adjusts the first air pressure at the input end of the nozzle so that the ink in the ink chamber flows out from the outlet of the nozzle in the first direction and oscillates in the second direction. The first direction is the circulation flow direction of the ink in the ink chamber, and the second direction includes the length direction of the nozzle holes.
喷墨打印机具体可以获取待打印图像的工单数据,根据工单数据控制喷头在打印介质上进行打印,在打印空闲时间,喷墨打印机根据以上实施例提供的喷头的保养方法对喷头进行保养,其中,打印空闲时间包括打印不同工单数据的间隔时间。打印空闲时间还可以包括喷墨打印机停止打印作业后的时间。在完成喷头保养后,获取新的工单数据并控制所述喷头在打印介质上进行打印。The inkjet printer can specifically obtain the work order data of the image to be printed, and control the nozzle to print on the printing medium according to the work order data. During the idle time of printing, the inkjet printer maintains the nozzle according to the nozzle maintenance method provided in the above embodiment. Among them, the printing idle time includes the interval between printing different work order data. Printing idle time can also include the time after the inkjet printer stops a print job. After the nozzle maintenance is completed, new work order data is obtained and the nozzle is controlled to print on the printing medium.
本申请实施例还提供一种喷头的保养装置,应用于喷墨打印机,所述喷头包括进液口、出液口、墨腔和若干个喷孔,其中,所述墨腔的一端与所述进液口连通,所述墨腔的另一端与所述出液口连通,所述墨腔通过所述喷孔与外界环境连通,所述喷头进液口端墨水的表面与第一气体接触,所述第一气体的压强为第一气压。请参阅图10,该装置900包括第一控制模块901,且第一控制模块901用于当墨水沿墨水的输送方向依次流经所述进液口、所述墨腔和所述出液口时,控制所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,其中,墨水的震荡方向包括所述喷孔的长度方向。An embodiment of the present application also provides a maintenance device for a nozzle, which can be used in an inkjet printer. The nozzle includes a liquid inlet, a liquid outlet, an ink chamber and several nozzles, wherein one end of the ink chamber is connected to the The liquid inlet is connected, the other end of the ink chamber is connected with the liquid outlet, the ink chamber is connected with the external environment through the nozzle hole, and the surface of the ink at the liquid inlet end of the nozzle is in contact with the first gas, The pressure of the first gas is the first gas pressure. Referring to Figure 10, the device 900 includes a first control module 901, and the first control module 901 is used to when the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink conveying direction. , controlling the first air pressure to change within the first negative pressure range to cause the ink in the ink chamber to oscillate, where the oscillation direction of the ink includes the length direction of the nozzle hole.
在一些实施例中所述第一负压范围包括第一气压的第一极大值和第一极小值;第一控制模块901具体用于:控制所述第一气压在第一极大值和第一极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;其中,所述第二位置相对于所述第一位置远离所述墨腔。In some embodiments, the first negative pressure range includes the first maximum value and the first minimum value of the first air pressure; the first control module 901 is specifically used to: control the first air pressure at the first maximum value. and the first minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle hole correspondingly changes between the first position and the second position; wherein the second position is relatively away from the ink chamber at the first position.
在一些实施例中,第一控制模块901具体用于:控制所述第一气压按照预 设周期在所述第一负压范围内周期性变化,以使所述墨腔中的墨水周期性震荡。In some embodiments, the first control module 901 is specifically configured to: control the first air pressure to periodically change within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically. .
请参阅图11,在一些实施例中,所述喷头出液口端墨水的液面与第二气体接触,所述第二气体的压强为第二气压;Please refer to Figure 11. In some embodiments, the liquid level of the ink at the liquid outlet end of the nozzle is in contact with the second gas, and the pressure of the second gas is the second air pressure;
该装置900包括第二控制模块902,第二控制模块902用于:控制所述第二气压在第二负压范围内变化,以使所述第二负压大于所述第一负压;其中,所述第一气压和所述第二气压以相同的预设周期同步变化。The device 900 includes a second control module 902, which is used to: control the second air pressure to change within a second negative pressure range, so that the second negative pressure is greater than the first negative pressure; wherein , the first air pressure and the second air pressure change synchronously in the same preset period.
在一些实施例中,当所述第一气压和所述第二气压以相同的预设周期同步变化时,所述第一气压与所述第二气压的差值在预设差值范围内。In some embodiments, when the first air pressure and the second air pressure change synchronously with the same preset period, the difference between the first air pressure and the second air pressure is within a preset difference range.
在一些实施例中,所述第二负压范围包括第二气压的第二极大值和第二极小值;第二控制模块902具体用于:控制所述第二气压在所述第二极大值和所述第二极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;In some embodiments, the second negative pressure range includes a second maximum value and a second minimum value of the second air pressure; the second control module 902 is specifically used to: control the second air pressure within the second Change between the maximum value and the second minimum value, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes changes between the first position and the second position accordingly;
其中,所述第二位置相对于所述第一位置远离所述墨腔。Wherein, the second position is farther from the ink chamber relative to the first position.
图12示意性出示了控制器的硬件结构示意图。如图12所示,该控制器700包括:Figure 12 schematically shows the hardware structure diagram of the controller. As shown in Figure 12, the controller 700 includes:
一个或多个处理器710以及存储器720,图7中以一个处理器710为例。One or more processors 710 and memory 720. In Figure 7, one processor 710 is taken as an example.
处理器710和存储器720可以通过总线或者其他方式连接,图7中以通过总线连接为例。The processor 710 and the memory 720 may be connected through a bus or other means. In FIG. 7 , the connection through a bus is taken as an example.
存储器720作为一种非易失性计算机可读存储介质,可用于存储非易失性软件程序、非易失性计算机可执行程序以及模块,如本申请实施例中的方法对应的程序指令/模块(例如,附图10所示的第一控制模块901)。处理器710通过运行存储在存储器720中的非易失性软件程序、指令以及模块,从而执行喷墨打印机的各种功能应用以及数据处理,即实现上述方法实施例的保养方法和打印方法。As a non-volatile computer-readable storage medium, the memory 720 can be used to store non-volatile software programs, non-volatile computer executable programs and modules, such as program instructions/modules corresponding to the methods in the embodiments of the present application. (For example, the first control module 901 shown in Figure 10). The processor 710 executes various functional applications and data processing of the inkjet printer by running non-volatile software programs, instructions and modules stored in the memory 720, that is, implementing the maintenance method and printing method of the above method embodiment.
存储器720可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据喷头的清洗装置的使用所创建的数据等。此外,存储器720可以包括高速随机存取存储 器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他非易失性固态存储器件。在一些实施例中,存储器720可选包括相对于处理器710远程设置的存储器,这些远程存储器可以通过网络连接至喷头的清洗装置。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The memory 720 may include a storage program area and a storage data area, where the storage program area may store an operating system and an application program required for at least one function; the storage data area may store data created according to the use of the cleaning device of the nozzle, etc. In addition, memory 720 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device. In some embodiments, the memory 720 optionally includes memories remotely located relative to the processor 710 , and these remote memories can be connected to the cleaning device of the nozzle through a network. Examples of the above-mentioned networks include but are not limited to the Internet, intranets, local area networks, mobile communication networks and combinations thereof.
所述一个或者多个模块存储在所述存储器720中,当被所述一个或者多个处理器710执行时,执行上述任意方法实施例中的喷头的保养装置,例如,执行以上描述的图5中的方法步骤51,图6中的方法步骤51-52,图9中的方法步骤81-84,实现图10中的功能模块901,图11中的功能模块901-902的功能。The one or more modules are stored in the memory 720, and when executed by the one or more processors 710, execute the maintenance device of the nozzle in any of the above method embodiments, for example, execute the above-described FIG. 5 The method step 51 in Figure 6, the method steps 51-52 in Figure 6, and the method steps 81-84 in Figure 9 realize the functions of the functional module 901 in Figure 10 and the functional modules 901-902 in Figure 11.
上述产品可执行本申请实施例所提供的方法,具备执行方法相应的功能模块和有益效果。未在本实施例中详尽描述的技术细节,可参见本申请实施例所提供的方法。The above-mentioned products can execute the methods provided by the embodiments of this application, and have corresponding functional modules and beneficial effects for executing the methods. For technical details that are not described in detail in this embodiment, please refer to the methods provided in the embodiments of this application.
本申请实施例提供了一种非易失性计算机可读存储介质,所述计算机可读存储介质存储有计算机可执行指令,该计算机可执行指令被一个或多个处理器执行,例如图7中的一个处理器710,可使得上述一个或多个处理器可执行上述任意方法实施例中的喷头的清洗装置,例如,执行以上描述的图5中的方法步骤51,图6中的方法步骤51-52,图9中的方法步骤81-84,实现图10中的功能模块901,图11中的功能模块901-902的功能。Embodiments of the present application provide a non-volatile computer-readable storage medium. The computer-readable storage medium stores computer-executable instructions. The computer-executable instructions are executed by one or more processors. For example, in Figure 7 A processor 710 can enable the above-mentioned one or more processors to execute the cleaning device of the nozzle in any of the above method embodiments, for example, execute the above-described method step 51 in Figure 5, method step 51 in Figure 6 -52, method steps 81-84 in Figure 9 realize the functions of the functional module 901 in Figure 10 and the functional modules 901-902 in Figure 11.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。The device embodiments described above are only illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而 所有这些改进和变换都应属于本申请所附权利要求的保护范围。It should be noted that the preferred embodiments of the present application are given in the description and drawings of this application. However, the present application can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not used as additional limitations on the content of the present application, and are provided for the purpose of making the disclosure of the present application more thorough and comprehensive. Moreover, the above technical features can be continuously combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the description of this application; further, for those of ordinary skill in the art, they can be improved or transformed according to the above description. , and all these improvements and transformations should fall within the protection scope of the claims appended to this application.

Claims (20)

  1. 一种喷头的保养系统,其特征在于,所述系统包括:A maintenance system for nozzles, characterized in that the system includes:
    控制器;controller;
    墨水循环回路,所述墨水循环回路包括沿墨水的输送方向依次设置的主容器、第一调节装置和喷头,所述第一调节装置分别管路连接所述主容器和所述喷头,所述喷头与所述主容器连接,所述第一调节装置与所述控制器连接;Ink circulation circuit, the ink circulation circuit includes a main container, a first adjustment device and a nozzle arranged in sequence along the transport direction of the ink. The first adjustment device is connected to the main container and the nozzle by pipelines respectively. The nozzle Connected to the main container, the first adjusting device is connected to the controller;
    其中,所述主容器用于存储墨水;Wherein, the main container is used to store ink;
    所述第一调节装置包括第一收容腔,所述第一收容腔用于存储第一气体和从所述主容器流入的墨水,所述第一调节装置用于调节所述第一气体的第一气压;The first adjusting device includes a first receiving chamber, the first receiving chamber is used to store the first gas and the ink flowing from the main container, and the first adjusting device is used to adjust the first gas. One air pressure;
    所述喷头包括墨腔和若干个喷孔,所述墨腔通过所述喷孔与外界环境连通,所述墨腔管路连接所述第一收容腔和所述主容器;The nozzle head includes an ink chamber and a plurality of nozzle holes. The ink chamber is connected to the external environment through the nozzle holes. The ink chamber pipeline connects the first receiving chamber and the main container;
    所述控制器用于:The controller is used for:
    在所述墨水循环回路中的墨水处于循环流动的状态下,通过所述第一调节装置控制所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,其中,墨水的震荡方向包括所述喷孔的长度方向。When the ink in the ink circulation circuit is in a circulating flow state, the first air pressure is controlled to change within a first negative pressure range through the first adjustment device, so that the ink in the ink chamber oscillates, wherein , the oscillation direction of the ink includes the length direction of the nozzle hole.
  2. 根据权利要求1所述的系统,其特征在于,所述第一负压范围包括第一气压的第一极大值和第一极小值;The system according to claim 1, wherein the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure;
    所述控制器具体用于:The controller is specifically used for:
    通过所述第一调节装置控制所述第一气压在第一极大值和第一极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;The first air pressure is controlled to change between a first maximum value and a first minimum value through the first adjusting device, so that the position of the ink in the ink chamber and the liquid level formed by the nozzle holes are correspondingly at Change between first and second position;
    其中,所述第二位置相对于所述第一位置远离所述墨腔。Wherein, the second position is farther from the ink chamber relative to the first position.
  3. 根据权利要求1所述的系统,其特征在于,所述控制器具体用于:The system according to claim 1, characterized in that the controller is specifically used for:
    通过所述第一调节装置控制所述第一气压按照预设周期在第一负压范围内周期性变化,以使所述墨腔中的墨水周期性震荡。The first air pressure is controlled to change periodically within a first negative pressure range according to a preset cycle through the first adjusting device, so that the ink in the ink chamber oscillates periodically.
  4. 根据权利要求1-3任一项所述的系统,其特征在于,所述墨水循环回路还包括第二调节装置,所述第二调节装置分别管路连接所述喷头和所述主容器;The system according to any one of claims 1 to 3, characterized in that the ink circulation circuit further includes a second adjustment device, and the second adjustment device is connected to the nozzle and the main container by pipelines respectively;
    所述第二调节装置包括第二收容腔,所述第二收容腔用于存储第二气体和从所述喷头流入的墨水,所述第二调节装置用于调节所述第二气体的第二气压;The second adjusting device includes a second receiving chamber, the second receiving chamber is used to store the second gas and the ink flowing from the nozzle, and the second adjusting device is used to adjust the second gas flow rate of the second gas. air pressure;
    所述控制器还用于:The controller is also used to:
    通过所述第二调节装置控制所述第二气压在第二负压范围内变化,以使所述第二收容腔中的负压大于所述第一收容腔中的负压;The second air pressure is controlled to change within a second negative pressure range by the second adjusting device, so that the negative pressure in the second accommodation cavity is greater than the negative pressure in the first accommodation cavity;
    其中,所述第一气压和所述第二气压以相同的预设周期变化。Wherein, the first air pressure and the second air pressure change in the same preset period.
  5. 根据权利要求4所述的系统,其特征在于,当所述第一气压和所述第二气压以相同的预设周期变化时,所述第一气压与所述第二气压的差值在预设差值范围内。The system according to claim 4, characterized in that when the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset period. Set within the difference range.
  6. 根据权利要求4所述的系统,其特征在于,所述第二负压范围包括第二气压的第二极大值和第二极小值;The system according to claim 4, wherein the second negative pressure range includes a second maximum value and a second minimum value of the second air pressure;
    所述控制器具体还用于:The controller is specifically used for:
    通过所述第二调节装置控制所述第二气压在所述第二极大值和所述第二极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;The second air pressure is controlled to change between the second maximum value and the second minimum value through the second adjustment device, so that the ink in the ink chamber is in contact with the liquid level formed by the nozzle holes. The position accordingly changes between a first position and a second position;
    其中,所述第二位置相对于所述第一位置远离所述墨腔。Wherein, the second position is farther from the ink chamber relative to the first position.
  7. 根据权利要求1所述的系统,其特征在于,所述第一调节装置包括:The system according to claim 1, characterized in that the first adjustment device includes:
    第一容器,所述第一容器包括所述第一收容腔;a first container, the first container including the first receiving cavity;
    第一气压调节装置,与所述控制器通信连接,所述第一气压调节装置管路连接所述第一容器的输气口,所述第一气压调节装置用于调节所述第一气压;A first air pressure regulating device is communicatively connected with the controller. The first air pressure regulating device has a pipeline connected to the air delivery port of the first container. The first air pressure regulating device is used to regulate the first air pressure;
    第一检测装置,与所述控制器通信连接,用于检测所述第一气压;A first detection device, communicatively connected with the controller, for detecting the first air pressure;
    所述控制器具体用于:The controller is specifically used for:
    通过所述第一检测装置获取所述第一气压的检测数据,并根据所述第一气压的检测数据通过所述第一气压调节装置控制所述第一气压在第一负压范围内变化。The detection data of the first air pressure is obtained through the first detection device, and the first air pressure is controlled to change within a first negative pressure range through the first air pressure regulating device according to the detection data of the first air pressure.
  8. 根据权利要求4所述的系统,其特征在于,所述第二调节装置包括:The system of claim 4, wherein the second adjustment device includes:
    第二容器,所述第二容器包括所述第二收容腔;a second container, the second container including the second receiving cavity;
    第二气压调节装置,与所述控制器通信连接,所述第二气压调节装置管路连接所述第二容器的输气口,所述第二气压调节装置用于调节所述第二气压;A second air pressure regulating device is communicatively connected to the controller, the second air pressure regulating device is connected to the air delivery port of the second container through a pipeline, and the second air pressure regulating device is used to regulate the second air pressure;
    第二检测装置,与所述控制器通信连接,用于检测所述第二气压;a second detection device, communicatively connected with the controller, and used to detect the second air pressure;
    所述控制器用于:The controller is used for:
    通过所述第二检测装置获取所述第二气压的检测数据,并根据所述第二气压的检测数据通过所述第二气压调节装置控制所述第二气压在所述第二负压范围内变化。The detection data of the second air pressure is obtained through the second detection device, and the second air pressure is controlled within the second negative pressure range through the second air pressure adjustment device according to the detection data of the second air pressure. Variety.
  9. 根据权利要求7所述的系统,其特征在于,所述墨水循环回路还包括第一墨水输送装置,所述第一墨水输送装置分别管路连接所述主容器和所述第一容器,所述第一墨水输送装置用于将所述主容器中盛装的墨水输送给所述第一容器。The system according to claim 7, wherein the ink circulation circuit further includes a first ink delivery device, the first ink delivery device is connected to the main container and the first container by pipelines respectively, and the The first ink delivery device is used to deliver the ink contained in the main container to the first container.
  10. 根据权利要求8所述的系统,其特征在于,所述墨水循环回路还包括第二墨水输送装置,所述第二墨水输送装置分别管路连接所述第二容器和所述主容器,所述第二墨水输送装置用于将所述第二容器盛装的墨水输送给所述主容器。The system according to claim 8, wherein the ink circulation circuit further includes a second ink delivery device, the second ink delivery device is connected to the second container and the main container by pipelines respectively, and the The second ink delivery device is used to deliver the ink contained in the second container to the main container.
  11. 根据权利要求7所述的系统,其特征在于,所述墨水循环回路还包括第一墨水处理装置,所述第一墨水处理装置分别管路连接所述第一容器和所述第一墨水输送装置;The system according to claim 7, wherein the ink circulation circuit further includes a first ink processing device, and the first ink processing device is connected to the first container and the first ink delivery device by pipelines respectively. ;
    所述第一墨水处理装置用于对所述第一墨水输送装置输出的墨水进行净化处理。The first ink processing device is used to purify the ink output by the first ink delivery device.
  12. 根据权利要求7所述的系统,其特征在于,所述墨水循环回路还包括第二墨水处理装置,所述第二墨水处理装置分别管路连接所述第一容器和所述喷头The system according to claim 7, wherein the ink circulation circuit further includes a second ink processing device, and the second ink processing device is connected to the first container and the nozzle by pipelines respectively.
    所述第二墨水处理装置用于对所述第一容器输出的墨水进行净化处理。The second ink processing device is used to purify the ink output from the first container.
  13. 一种喷墨打印机,其特征在于,所述喷墨打印机包括权利要求1-13任一项所述的系统。An inkjet printer, characterized in that the inkjet printer includes the system according to any one of claims 1-13.
  14. 一种喷头的保养方法,应用于喷墨打印机,其特征在于,所述喷头包括进液口、出液口、墨腔和若干个喷孔,其中,所述墨腔的一端与所述进液口连通,所述墨腔的另一端与所述出液口连通,所述墨腔通过所述喷孔与外界环境连通,所述喷头进液口端气压为第一气压;A maintenance method for a nozzle, applied to an inkjet printer, characterized in that the nozzle includes a liquid inlet, a liquid outlet, an ink chamber and several nozzles, wherein one end of the ink chamber is connected to the liquid inlet The other end of the ink chamber is connected to the liquid outlet, the ink chamber is connected to the external environment through the nozzle hole, and the air pressure at the liquid inlet end of the nozzle is the first air pressure;
    所述方法包括:The methods include:
    当墨水沿墨水的输送方向依次流经所述进液口、所述墨腔和所述出液口时,控制所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,其中, 墨水的震荡方向包括所述喷孔的长度方向。When the ink flows through the liquid inlet, the ink chamber and the liquid outlet sequentially along the ink conveying direction, the first air pressure is controlled to change within a first negative pressure range, so that the ink chamber The ink oscillates, wherein the oscillation direction of the ink includes the length direction of the nozzle hole.
  15. 根据权利要求14所述的方法,其特征在于,所述第一负压范围包括第一气压的第一极大值和第一极小值;The method according to claim 14, wherein the first negative pressure range includes a first maximum value and a first minimum value of the first air pressure;
    所述控制所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,包括:The controlling the first air pressure to change within a first negative pressure range to cause the ink in the ink chamber to oscillate includes:
    控制所述第一气压在第一极大值和第一极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;The first air pressure is controlled to change between a first maximum value and a first minimum value, so that the ink in the ink chamber is at the first position and the second position corresponding to the position of the liquid level formed by the nozzle hole. changes between;
    其中,所述第二位置相对于所述第一位置远离所述墨腔。Wherein, the second position is farther from the ink chamber relative to the first position.
  16. 根据权利要求14所述的方法,其特征在于,所述控制所述第一气压在第一负压范围内变化,以使所述墨腔中的墨水震荡,包括:The method according to claim 14, wherein the controlling the first air pressure to change within a first negative pressure range to cause the ink in the ink chamber to oscillate includes:
    控制所述第一气压按照预设周期在所述第一负压范围内周期性变化,以使所述墨腔中的墨水周期性震荡。The first air pressure is controlled to change periodically within the first negative pressure range according to a preset period, so that the ink in the ink chamber oscillates periodically.
  17. 根据权利要求14-16任一项所述的方法,其特征在于,所述喷头出液口端的气压为第二气压;The method according to any one of claims 14 to 16, characterized in that the air pressure at the liquid outlet end of the nozzle is the second air pressure;
    所述方法还包括:The method also includes:
    控制所述第二气压在第二负压范围内变化,以使所述第二负压大于所述第一负压;Control the second air pressure to change within a second negative pressure range so that the second negative pressure is greater than the first negative pressure;
    其中,所述第一气压和所述第二气压以相同的预设周期变化。Wherein, the first air pressure and the second air pressure change in the same preset period.
  18. 根据权利要求17所述的方法,其特征在于,当所述第一气压和所述第二气压以相同的预设周期变化时,所述第一气压与所述第二气压的差值在预设差值范围内。The method according to claim 17, characterized in that when the first air pressure and the second air pressure change with the same preset period, the difference between the first air pressure and the second air pressure is within the preset period. Set within the difference range.
  19. 根据权利要求17所述的方法,其特征在于,所述第二负压范围包括第二气压的第二极大值和第二极小值;The method of claim 17, wherein the second negative pressure range includes a second maximum value and a second minimum value of the second air pressure;
    所述控制所述第二气压在第二负压范围内变化,包括:The controlling the second air pressure to change within the second negative pressure range includes:
    控制所述第二气压在所述第二极大值和所述第二极小值之间变化,以使所述墨腔中的墨水与喷孔形成的液面的位置相应地在第一位置和第二位置之间变化;The second air pressure is controlled to change between the second maximum value and the second minimum value, so that the ink in the ink chamber is at the first position corresponding to the position of the liquid level formed by the nozzle holes. and changes between the second position;
    其中,所述第二位置相对于所述第一位置远离所述墨腔。Wherein, the second position is farther from the ink chamber relative to the first position.
  20. 一种打印方法,应用于喷墨打印机,其特征在于,所述喷墨打印机包括喷头,所述方法包括:A printing method applied to an inkjet printer, characterized in that the inkjet printer includes a nozzle, and the method includes:
    获取待打印图像的工单数据;Get the work order data of the image to be printed;
    根据所述工单数据控制所述喷头在打印介质上进行打印;Control the nozzle to print on the printing medium according to the work order data;
    在打印空闲时间根据权利要求15-19任一项所述的方法对所述喷头进行保养;During the idle time of printing, perform maintenance on the nozzle according to the method described in any one of claims 15-19;
    在完成喷头保养后,获取新的工单数据并控制所述喷头在打印介质上进行打印。After the nozzle maintenance is completed, new work order data is obtained and the nozzle is controlled to print on the printing medium.
PCT/CN2022/109110 2022-07-29 2022-07-29 Print head maintenance system, ink-jet printer, maintenance method, and printing method WO2024021067A1 (en)

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