WO2024021052A1 - Fuel atomization performance testing apparatus - Google Patents

Fuel atomization performance testing apparatus Download PDF

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WO2024021052A1
WO2024021052A1 PCT/CN2022/109072 CN2022109072W WO2024021052A1 WO 2024021052 A1 WO2024021052 A1 WO 2024021052A1 CN 2022109072 W CN2022109072 W CN 2022109072W WO 2024021052 A1 WO2024021052 A1 WO 2024021052A1
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atomization
image
fuel
field
grayscale
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PCT/CN2022/109072
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French (fr)
Chinese (zh)
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刘子钰
杨晓奕
顾骁宇
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北京航空航天大学
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/47Scattering, i.e. diffuse reflection
    • G01N21/49Scattering, i.e. diffuse reflection within a body or fluid
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10004Still image; Photographic image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection

Definitions

  • the present application relates to the technical field of fuel performance testing, and in particular to a fuel atomization performance testing device.
  • the atomization quality of fuel determines its combustion efficiency, flame temperature distribution, emission indicators, etc., which directly affects the safety, performance and emission requirements of the engine.
  • aviation alternative fuels Taking aviation alternative fuels as an example, the "ready-to-use" nature of aviation alternative fuels requires that the structure and operating performance of aviation engines are not changed, and the safety, performance and emission requirements of the alternative fuels are not reduced. How to certify the "ready-to-use" atomization performance of aviation alternative fuels requires accurate evaluation of their atomization performance.
  • the aviation fuel atomization process forms a huge number of atomized droplets. Not only does the injection speed be high and the particle size distribution is wide, but the size and speed of the droplets will further change due to evaporation, collision, adhesion, etc. How to use the fuel in the fuel atomization process? Achieving accurate measurement of the fuel atomization effect when the atomization field changes rapidly is a problem that needs to be solved.
  • This application provides a fuel atomization performance testing device to solve the problem of achieving accurate measurement of the fuel atomization effect when the fuel atomization field changes rapidly.
  • a fuel atomization performance testing device including: a fuel spray unit, a first atomization parameter acquisition unit corresponding to primary atomization, and a second atomization parameter acquisition unit corresponding to secondary atomization;
  • the fuel spray unit is used to spray the fuel to be tested to form a first atomization field and a second atomization field, wherein the second atomization field is composed of a second form of fuel, and the second form of fuel is composed of the The first form of fuel in the first atomization field is formed after fragmentation;
  • the first fog parameter acquisition unit includes a first fog field image acquisition sub-unit and a first fog parameter test sub-unit.
  • the first fog field image acquisition sub-unit is used to acquire light passing through the first fog field image acquisition sub-unit.
  • the first atomization field image corresponding to the atomization field, the first atomization field image includes the shadow image corresponding to the first form of fuel;
  • the first atomization parameter testing subunit is used to determine the first atomization field image based on the first atomization field image. Perform image processing and data processing on a fog field image to obtain the first fog parameters;
  • the second atomization parameter acquisition unit is used to detect the second form of fuel in the second atomization field and obtain the second atomization parameter of the second form of fuel.
  • the first fog field image acquisition subunit includes a light source that illuminates the first fog field, a concave reflector, and an image capture device, and the fog field is disposed on the concave reflector.
  • the light source is used to illuminate the first atomization field and form reflected light reflected by the concave reflector to the image capture device.
  • the image capture device uses The reflected light is captured to form the first atomization field image including a shadow image corresponding to the first form of fuel.
  • performing image processing and data processing based on the first fog field image to obtain the first fog parameters includes:
  • Data processing is performed based on the grayscale image to obtain at least one of a target value of the atomization cone angle, a target length of the atomized liquid film, and a target thickness of the atomized liquid film.
  • image extraction of the first fog field image includes:
  • a rectangular image with the nozzle axis of the nozzle of the fuel spray unit as the center line in the first atomization field image is extracted as a target image for identifying the atomization cone angle.
  • the data processing based on the grayscale image to obtain the target value of the atomization cone angle includes:
  • the grayscale values are taken along the horizontal direction at different heights in the grayscale image, and the pixels at each height whose grayscale value exceeds the threshold are determined as boundary pixels, and the left and right corresponding to each height are recorded. Boundary pixel points and right boundary pixel points, and obtain position information corresponding to the left boundary pixel point and position information corresponding to the right boundary pixel point;
  • performing data processing based on the grayscale image to obtain the target length of the atomized liquid film and the target thickness of the atomized liquid film includes:
  • the grayscale value of each pixel is taken from left to right and from bottom to top, and the pixels whose grayscale value step exceeds the grayscale value step threshold in each pixel are
  • the abscissa and ordinate are respectively determined as the pixel value of the length and the pixel value of the thickness of the atomized liquid film corresponding to the grayscale image;
  • the length and thickness of the atomized liquid film corresponding to the plurality of grayscale images are averaged, and the average value is determined as the target length of the atomized liquid film and the target thickness of the atomized liquid film.
  • the target object is a spherical object with a preset diameter suspended next to the nozzle of the fuel spray unit, and the center of the spherical object is on the same optical path as the nozzle axis of the nozzle. within the normal plane.
  • the spray is a centrifugal nozzle.
  • the device further includes: a test environment maintaining unit, configured to adjust the external environment of the fuel combustion performance testing device to maintain a preset test state before testing the combustion performance of the fuel to be tested. .
  • detecting the second form of fuel in the second atomization field includes: using a laser Doppler testing method to detect the second form of fuel in the second atomization field.
  • Figure 1 is a schematic diagram of a scene using a fuel atomization performance testing device to obtain the first atomization parameter provided by an embodiment of the present application;
  • Figure 2 is a schematic diagram of a scenario in which a fuel atomization performance testing device is used to obtain a second atomization parameter provided by an embodiment of the present application;
  • Fuel spray unit 10 first atomization parameter acquisition unit 11 corresponding to primary atomization, second atomization parameter acquisition unit 12 corresponding to secondary atomization, first atomization field image acquisition sub-unit 111, first atomization parameter Test subunit 112, light source 1111, concave reflector 1112, image capture device 1113, preset target 1114
  • a list of items connected by the terms “at least one of,” “at least one of,” “at least one of,” or other similar terms may mean any combination of the listed items. For example, if items A and B are listed, the phrase “at least one of A or B” means only A; only B; or A and B. In another example, if the items A, B, and C are listed, then the phrase "at least one of A, B, or C” means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B and C.
  • Item A may contain a single component or multiple components.
  • Item B may contain a single component or multiple components.
  • Item C may contain a single component or multiple components.
  • this application provides a fuel atomization performance test device. Examples are provided below to describe the device in detail.
  • FIG. 1 is a schematic diagram of the fuel atomization performance testing device provided in this embodiment.
  • the device provided in this embodiment will be described in detail below with reference to FIG. 1 .
  • the examples involved in the following description are used to explain the principle of the method and are not intended to limit actual use.
  • the fuel atomization performance testing device includes: a fuel spray unit 10, a first atomization parameter acquisition unit 11 corresponding to primary atomization, and a second atomization parameter corresponding to secondary atomization. Get unit 12.
  • the fuel spray unit 10 is used to spray the fuel to be tested to form a first atomization field and a second atomization field, wherein the second atomization field is composed of a second form of fuel, and the second form of fuel is composed of The first form of fuel in the first atomization field is formed after fragmentation.
  • Fuel atomization is a process in which the fuel flows from the atomizing nozzle into the ambient gas at high speed and is broken into discrete droplets. This process not only includes the jet breakup process (also called primary atomization), but the broken droplets will continue to split. Fine atomized droplets (also called secondary atomization) are formed, and the atomization performance of the fuel is determined by these two processes.
  • the fuel forms a liquid film and atomization cone angle at its nozzle through the atomization nozzle (if the atomization cone angle is reduced, the length of the liquid film becomes longer, which will lead to a reduction in the combustion efficiency of the fuel).
  • the film and atomization cone angle are broken and broken into liquid filaments, liquid flakes or large droplets under the action of aerodynamic force, and then through secondary atomization, the liquid filaments, liquid flakes or large droplets formed by the above-mentioned primary atomization are further broken. into fine atomized droplets.
  • the above-mentioned first atomization parameter refers to the atomization cone angle, atomization liquid film length, atomization liquid film thickness and other parameter values in the first atomization
  • the second atomization parameter refers to the second atomization
  • the above-mentioned first form of fuel is the above-mentioned liquid film, atomization cone angle, liquid filament, liquid sheet or large droplets, etc.
  • the above-mentioned second form of fuel is the above-mentioned fine atomized liquid droplets.
  • the first fog parameter acquisition unit 11 includes a first fog field image acquisition sub-unit 111 and a first fog parameter testing sub-unit 112.
  • the first fog field image acquisition sub-unit 111 is used to acquire light passing through the first The first atomization field image corresponding to the atomization field, the first atomization field image includes the shadow image corresponding to the first form of fuel;
  • the first atomization parameter testing sub-unit 112 is used to perform image processing based on the first atomization field image Processing and data processing to obtain the first atomization parameters, such as the atomization cone angle, atomization liquid film length, and atomization liquid film thickness in one atomization.
  • the second atomization parameter acquisition unit 12 is used to detect the second form of fuel in the second atomization field and obtain the second atomization parameter of the second form of fuel, for example, measure and obtain the fine atomization liquid in the secondary atomization. Drop speed, diameter and other parameters.
  • a laser Doppler testing method can be specifically used to detect the second form of fuel in the second atomization field.
  • a phase Doppler dynamic particle analyzer (PDA) is used to measure the liquid spray.
  • the droplet size and three-dimensional velocity field are based on the pre-designed grid distribution to measure the flow field information of the velocity field, particle size and concentration field of each atomized droplet particle, for example, laser irradiation to atomization
  • the detector receives scattered light from three color beams, including green light, blue light, and violet light, and calculates the particle velocity through frequency difference, the diameter of the droplet through phase difference, and the concentration through the number of particles and droplet diameter.
  • the laser light emitted by the laser generator is divided into two parallel incident laser beams through a spectrometer. After passing through a convex lens, they intersect at the focal point of the lens to form a measurement point.
  • the measurement is caused by light scattering.
  • the interference fringes change at the point.
  • the frequency of change of the interference fringe in unit time is measured by the detector, and the droplet velocity is calculated.
  • the atomized droplet at the measurement point is calculated. diameter.
  • no less than a predetermined number of effective samples are collected at each measurement point, and the measured data are calculated and processed to obtain the particle size, particle size, and particle size of different fuels during atomization. Characteristics of droplet velocity, concentration, etc. along the spatial distribution.
  • the first fog field image acquisition sub-unit 111 includes a light source 1111 that illuminates the first fog field, a concave reflector 1112, and an image capture device 1113.
  • the fog field is disposed between the concave reflector and the image capture device.
  • the light source is used to illuminate the first atomization field to form reflected light that is reflected by the concave reflector to the image capturing device.
  • the image capturing device is used to capture the reflected light to form a shadow corresponding to the first form of fuel.
  • the first fog field image of the image can be an LED point light source with a luminous flux greater than 1000LM.
  • the diameter of the concave reflector can be 203mm and the focal length can be 800mm.
  • the image capture device can be a camera, because light will be reflected when passing through atomized liquid films and droplets. and refraction. Therefore, the image obtained by focusing the light will have shadows at the corresponding positions of the atomized liquid film and droplets. Therefore, the shadow image in the first atomized field image captured above can carry the atomization of the fuel to be measured. Performance information.
  • the above-mentioned first fog parameter testing sub-unit performs image processing and data processing based on the first fog field image to obtain the first fog parameter, which may specifically refer to:
  • image extraction is performed on the first atomization field image to obtain a target image for identifying the atomization cone angle; in this embodiment, this process specifically refers to extracting the nozzle of the fuel spray unit from the first atomization field image.
  • the rectangular image with the central axis of the nozzle as the center line is extracted as the target image for identifying the atomization cone angle.
  • convert the target image into a grayscale image for example, enlarge the target image and convert it into a grayscale image.
  • the above-mentioned data processing based on the grayscale image is used to obtain the target value of the atomization cone angle, which may specifically refer to:
  • the grayscale value is taken along the horizontal direction at different heights in the grayscale image. Since there is an obvious step at the edge of the atomized liquid film, that is, the grayscale value of the liquid film area and the grayscale value of the air area exist. There is an obvious difference, so the pixels whose gray value at the edge of the liquid film exceeds the above threshold among the pixels at each height are determined as boundary pixels, the left boundary pixels and right boundary pixels corresponding to each height are recorded, and the left boundary pixel is obtained The position information corresponding to the point and the position information corresponding to the right boundary pixel point;
  • a linear fitting is performed based on the position information corresponding to the left boundary pixel point to obtain the slope of the left boundary of the atomization cone angle, and a linear fitting is performed based on the position information corresponding to the right boundary pixel point to obtain the right slope of the atomization cone angle. the slope of the boundary;
  • the atomization cone angle values corresponding to the multiple grayscale images are averaged, and the average value is determined as the target value of the atomization cone angle.
  • multiple first fog field images can be captured through an image capture device, the Pillow image processing module in Python can be used to batch process the multiple first fog field images, and extracted from each first fog field image.
  • multiple atomization cone angle values corresponding to each grayscale image are obtained, and the average value of the multiple atomization cone angle values is calculated, This average value is used as the target value of the atomization cone angle.
  • the above-mentioned data processing based on the grayscale image is used to obtain the target length of the atomized liquid film and the target thickness of the atomized liquid film, which may specifically refer to:
  • the grayscale value step threshold is determined.
  • the median value of the grayscale value in the grayscale image is selected as the grayscale value step threshold.
  • the grayscale image take the grayscale value of each pixel from left to right and from bottom to top, and compare the abscissa and vertical coordinates of the pixels whose grayscale value exceeds the grayscale value step threshold in each pixel.
  • the coordinates are respectively determined as the pixel value of the length and the pixel value of the thickness of the atomized liquid film corresponding to the above grayscale image.
  • the pixel values of the length and thickness of the above-mentioned atomized liquid film are converted into the length and thickness of the atomized liquid film corresponding to the above-mentioned grayscale image; in this embodiment, as shown in Figure 1 shown.
  • the above-mentioned preset target 1114 is a spherical object with a preset diameter suspended next to the nozzle of the fuel spray unit.
  • the center of the spherical object and the nozzle axis of the nozzle are in the same normal plane of the optical path (irradiation light), so that Make the change rate of image enlargement or reduction consistent.
  • the length and thickness of the atomized liquid film corresponding to multiple grayscale images are averaged, and the average value is determined as the target length of the atomized liquid film and the target thickness of the atomized liquid film.
  • multiple first atomization field images can be captured through an image capture device, and the Pillow image processing module in Python is used to batch process the multiple first atomization field images.
  • the above-mentioned grayscale image is extracted from each first atomization field image, and after each grayscale image is processed in the above manner, the length and thickness of multiple atomized liquid films corresponding to each grayscale image are obtained.
  • the lengths and thicknesses of the plurality of atomized liquid films are averaged, and the average values are used as the target length and the target thickness of the atomized liquid film.
  • the nozzle of the above-mentioned fuel spray unit is a centrifugal nozzle.
  • the centrifugal nozzle has a simple structure and reliable operation. It has the ability to atomize fuel in the ambient atmosphere and can eliminate the influence of ambient gas flow during the atomization process. Interference in the fuel atomization process is helpful to reflect the impact of different fuel properties on atomization performance.
  • the above-mentioned fuel atomization performance testing device also includes a test environment maintaining unit, which is used to adjust the internal environment of the fuel atomization performance testing device to maintain it in a standard state (i.e., before testing the atomization performance of the fuel to be tested). Standard atmospheric conditions), and maintain the air temperature, humidity, density, and flow state unchanged, eliminating the impact of the environment on fuel atomization performance.
  • the fuel atomization performance testing device includes: a fuel spray unit, a first atomization parameter acquisition unit corresponding to primary atomization, and a second atomization parameter acquisition unit corresponding to secondary atomization; the fuel spray unit is used for The fuel to be tested is sprayed to form a first atomization field and a second atomization field, wherein the second atomization field is composed of the second form of fuel, and the second form of fuel is fragmented by the first form of fuel in the first atomization field.
  • the first fog parameter acquisition unit includes a first fog field image acquisition sub-unit and a first fog parameter test sub-unit, the first fog field image acquisition sub-unit is used to acquire light passing through the first fog field The first atomization field image corresponding to when , obtain the first atomization parameter; the second atomization parameter acquisition unit is used to detect the second form of fuel in the second atomization field, and obtain the second atomization parameter of the second form of fuel. Since the shadow image in the first atomization field image can carry the atomization performance information of the fuel to be tested, and the device can perform efficient batch processing of the first atomization field image through image processing, thereby being able to quickly analyze the fuel atomization field. Meets the demand for atomization parameter measurement under changing conditions.
  • the fuel atomization effect can be accurately measured when the fuel atomization field changes rapidly, and the atomization flow field will not be affected during the measurement process. interference.
  • using the above fuel atomization performance test device can clearly identify the difference in atomization performance between the alternative jet fuel and traditional petroleum-based jet fuel caused by the change in performance. This device not only satisfies the "ready-to-use" evaluation process of aviation alternative fuels, but also provides usage strategies for the suitability of fuels and engines.

Abstract

The present application relates to a fuel atomization performance testing apparatus. In the apparatus, a fuel spraying unit is used for spraying fuel to be tested, to form a first atomization field and a second atomization field; a first atomization parameter acquisition unit comprises a first atomization field image acquisition subunit and a first atomization parameter testing subunit, the first atomization field image acquisition subunit is used for acquiring a corresponding first atomization field image when light passes through the first atomization field, and the first atomization field image comprises a shadow image corresponding to first-form fuel; the first atomization parameter testing subunit is used for performing image processing and data processing on the basis of the first atomization field image to obtain first atomization parameters; a second atomization parameter acquisition unit is used for testing second-form fuel of the second atomization field to obtain second atomization parameters of the second-form fuel. By using the apparatus, accurate measurement for fuel atomization effect can be implemented when the fuel atomization fields are rapidly changed.

Description

一种燃料雾化性能测试装置A fuel atomization performance testing device
相关申请的交叉引用Cross-references to related applications
本申请基于申请号为2022108769717、申请日为2022年07月25日,发明名称为“一种燃料雾化性能测试装置”的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容通过引用整体并入本申请。This application is filed based on the Chinese patent application with application number 2022108769717, the filing date is July 25, 2022, and the invention name is "A fuel atomization performance testing device", and claims the priority of the Chinese patent application. The Chinese patent The entire contents of the application are incorporated by reference into this application in its entirety.
技术领域Technical field
本申请涉及燃料性能测试技术领域,尤其涉及一种燃料雾化性能测试装置。The present application relates to the technical field of fuel performance testing, and in particular to a fuel atomization performance testing device.
背景技术Background technique
在发动机燃烧室里,燃油的雾化质量决定其燃烧效率、火焰温度分布、排放指标等,从而直接影响发动机的安全、性能及排放要求。以航空替代燃料为例,航空替代燃料的“即用性”需要在不改变航空发动机的结构与操作性能的同时,不降低替代燃料的使安全、性能及排放要求。如何认证航空替代燃料雾化性能的“即用性”需要精确评价其雾化性能。In the engine combustion chamber, the atomization quality of fuel determines its combustion efficiency, flame temperature distribution, emission indicators, etc., which directly affects the safety, performance and emission requirements of the engine. Taking aviation alternative fuels as an example, the "ready-to-use" nature of aviation alternative fuels requires that the structure and operating performance of aviation engines are not changed, and the safety, performance and emission requirements of the alternative fuels are not reduced. How to certify the "ready-to-use" atomization performance of aviation alternative fuels requires accurate evaluation of their atomization performance.
航空燃料雾化过程形成数量极大的雾化液滴,不仅喷射速度高、颗粒尺寸分布广,而且在蒸发、碰撞、粘附等作用下液滴的尺寸和速度会进一步发生变化,如何在燃料雾化场快速变化的情况下实现对燃料雾化效果的精确测量,是需要解决的问题。The aviation fuel atomization process forms a huge number of atomized droplets. Not only does the injection speed be high and the particle size distribution is wide, but the size and speed of the droplets will further change due to evaporation, collision, adhesion, etc. How to use the fuel in the fuel atomization process? Achieving accurate measurement of the fuel atomization effect when the atomization field changes rapidly is a problem that needs to be solved.
发明内容Contents of the invention
本申请通过提供一种燃料雾化性能测试装置,以解决在燃料雾化场快速变化的情况下实现对燃料雾化效果的精确测量的问题。This application provides a fuel atomization performance testing device to solve the problem of achieving accurate measurement of the fuel atomization effect when the fuel atomization field changes rapidly.
根据本申请一方面,提供一种燃料雾化性能测试装置,包括:燃料喷雾单元、一次雾化对应的第一雾化参数获取单元、以及二次雾化对应的第二雾化参数获取单元;According to one aspect of the present application, a fuel atomization performance testing device is provided, including: a fuel spray unit, a first atomization parameter acquisition unit corresponding to primary atomization, and a second atomization parameter acquisition unit corresponding to secondary atomization;
所述燃料喷雾单元用于对待测燃料进行喷雾,形成第一雾化场和第二雾化场,其中,所述第二雾化场由第二形态燃料组成,所述第二形态燃料由所述第一雾化场的第一形态燃料碎裂后形成;The fuel spray unit is used to spray the fuel to be tested to form a first atomization field and a second atomization field, wherein the second atomization field is composed of a second form of fuel, and the second form of fuel is composed of the The first form of fuel in the first atomization field is formed after fragmentation;
所述第一雾化参数获取单元包括第一雾化场图像获取子单元和第一雾化参数测试子 单元,所述第一雾化场图像获取子单元用于获取光线穿过所述第一雾化场时所对应的第一雾化场图像,所述第一雾化场图像包含所述第一形态燃料对应的阴影图像;所述第一雾化参数测试子单元用于基于所述第一雾化场图像进行图像处理和数据处理,获得第一雾化参数;The first fog parameter acquisition unit includes a first fog field image acquisition sub-unit and a first fog parameter test sub-unit. The first fog field image acquisition sub-unit is used to acquire light passing through the first fog field image acquisition sub-unit. The first atomization field image corresponding to the atomization field, the first atomization field image includes the shadow image corresponding to the first form of fuel; the first atomization parameter testing subunit is used to determine the first atomization field image based on the first atomization field image. Perform image processing and data processing on a fog field image to obtain the first fog parameters;
所述第二雾化参数获取单元用于对所述第二雾化场的所述第二形态燃料进行检测,获取所述第二形态燃料的第二雾化参数。The second atomization parameter acquisition unit is used to detect the second form of fuel in the second atomization field and obtain the second atomization parameter of the second form of fuel.
在一些实施方式中,所述第一雾化场图像获取子单元包括照射所述第一雾化场的光源、凹面反射镜、以及图像摄取装置,所述雾化场设置于所述凹面反射镜与所述图像摄取装置之间,所述光源用于对所述第一雾化场进行照射后、形成被所述凹面反射镜反射至所述图像摄取装置的反射光线,所述图像摄取装置用于摄取所述反射光线,以形成包含所述第一形态燃料对应的阴影图像的所述第一雾化场图像。In some embodiments, the first fog field image acquisition subunit includes a light source that illuminates the first fog field, a concave reflector, and an image capture device, and the fog field is disposed on the concave reflector. Between the image capture device and the light source, the light source is used to illuminate the first atomization field and form reflected light reflected by the concave reflector to the image capture device. The image capture device uses The reflected light is captured to form the first atomization field image including a shadow image corresponding to the first form of fuel.
在一些实施方式中,所述基于所述第一雾化场图像进行图像处理和数据处理,获得第一雾化参数,包括:In some embodiments, performing image processing and data processing based on the first fog field image to obtain the first fog parameters includes:
对所述第一雾化场图像进行图像提取,获取作为识别雾化锥角的目标图像;Perform image extraction on the first fog field image to obtain a target image for identifying the fog cone angle;
将所述目标图像转化为灰度图;Convert the target image into a grayscale image;
基于所述灰度图进行数据处理,获得雾化锥角的目标值、雾化液膜的目标长度以及雾化液膜的目标厚度中的至少一种。Data processing is performed based on the grayscale image to obtain at least one of a target value of the atomization cone angle, a target length of the atomized liquid film, and a target thickness of the atomized liquid film.
在一些实施方式中,所述对所述第一雾化场图像进行图像提取,包括:In some embodiments, image extraction of the first fog field image includes:
将所述第一雾化场图像中以所述燃料喷雾单元的喷嘴的喷嘴轴线为中线的矩形图像、作为识别雾化锥角的目标图像进行提取。A rectangular image with the nozzle axis of the nozzle of the fuel spray unit as the center line in the first atomization field image is extracted as a target image for identifying the atomization cone angle.
在一些实施方式中,所述基于所述灰度图进行数据处理,获得雾化锥角的目标值,包括:In some embodiments, the data processing based on the grayscale image to obtain the target value of the atomization cone angle includes:
选择所述灰度图中灰度值的中值作为识别雾化锥角的阈值;Select the median value of the grayscale value in the grayscale image as the threshold for identifying the atomization cone angle;
在所述灰度图中的各不同高度上沿水平方向取灰度值,将各高度的像素点中、灰度值超过所述阈值的像素点确定为边界像素点,记录各高度对应的左边界像素点和右边界像素点,并获得所述左边界像素点对应的位置信息和所述右边界像素点对应的位置信息;The grayscale values are taken along the horizontal direction at different heights in the grayscale image, and the pixels at each height whose grayscale value exceeds the threshold are determined as boundary pixels, and the left and right corresponding to each height are recorded. Boundary pixel points and right boundary pixel points, and obtain position information corresponding to the left boundary pixel point and position information corresponding to the right boundary pixel point;
基于所述左边界像素点对应的位置信息进行线性拟合,获得所述雾化锥角的左边界的斜率,以及,基于所述右边界像素点对应的位置信息进行线性拟合,获得所述雾化锥角的右边界的斜率;Perform linear fitting based on the position information corresponding to the left boundary pixel point to obtain the slope of the left boundary of the atomization cone angle, and perform linear fitting based on the position information corresponding to the right boundary pixel point to obtain the The slope of the right boundary of the atomization cone angle;
根据所述左边界的斜率和所述右边界的斜率,获得所述灰度图对应的雾化锥角的值;According to the slope of the left boundary and the slope of the right boundary, obtain the value of the atomization cone angle corresponding to the grayscale image;
对多个所述灰度图对应的雾化锥角的值求取均值,将所求均值确定为所述雾化锥角的目标值。Calculate the average value of the atomization cone angle values corresponding to the plurality of grayscale images, and determine the average value as the target value of the atomization cone angle.
在一些实施方式中,所述基于所述灰度图进行数据处理,获得雾化液膜的目标长度和雾化液膜的目标厚度,包括:In some embodiments, performing data processing based on the grayscale image to obtain the target length of the atomized liquid film and the target thickness of the atomized liquid film includes:
确定灰度值阶跃阈值;Determine the gray value step threshold;
在所述灰度图中从左向右、由下往上取各像素点的灰度值,将各像素点中、其灰度值的阶跃超过所述灰度值阶跃阈值的像素点的横坐标和纵坐标,分别确定为所述灰度图对应的雾化液膜的长度的像素值和厚度的像素值;In the grayscale image, the grayscale value of each pixel is taken from left to right and from bottom to top, and the pixels whose grayscale value step exceeds the grayscale value step threshold in each pixel are The abscissa and ordinate are respectively determined as the pixel value of the length and the pixel value of the thickness of the atomized liquid film corresponding to the grayscale image;
基于预设的标的物,将所述雾化液膜的长度的像素值和厚度的像素值转换为所述灰度图对应的雾化液膜的长度和厚度;Based on the preset subject matter, convert the pixel value of the length and thickness of the atomized liquid film into the length and thickness of the atomized liquid film corresponding to the grayscale image;
对多个所述灰度图对应的雾化液膜的长度和厚度求取均值,将所求均值确定为所述雾化液膜的目标长度和雾化液膜的目标厚度。The length and thickness of the atomized liquid film corresponding to the plurality of grayscale images are averaged, and the average value is determined as the target length of the atomized liquid film and the target thickness of the atomized liquid film.
在一些实施方式中,所述标的物为悬挂于所述燃料喷雾单元的喷嘴旁边的具有预设直径的圆球状物体,所述圆球状物体的球心与所述喷嘴的喷嘴轴线在光路的同一法向平面内。In some embodiments, the target object is a spherical object with a preset diameter suspended next to the nozzle of the fuel spray unit, and the center of the spherical object is on the same optical path as the nozzle axis of the nozzle. within the normal plane.
在一些实施方式中,所述喷雾为离心式喷嘴。In some embodiments, the spray is a centrifugal nozzle.
在一些实施方式中,所述装置还包括:测试环境保持单元,用于在对所述待测燃料的燃烧性能进行测试前,调整所述燃料燃烧性能测试装置的外部环境维持在预设测试状态。In some embodiments, the device further includes: a test environment maintaining unit, configured to adjust the external environment of the fuel combustion performance testing device to maintain a preset test state before testing the combustion performance of the fuel to be tested. .
在一些实施方式中,所述对第二雾化场的第二形态燃料进行检测,包括:采用激光多普勒测试方法对所述第二雾化场的所述第二形态燃料进行检测。In some embodiments, detecting the second form of fuel in the second atomization field includes: using a laser Doppler testing method to detect the second form of fuel in the second atomization field.
附图说明Description of drawings
图1为本申请实施例提供的使用燃料雾化性能测试装置获取第一雾化参数的场景示意图;Figure 1 is a schematic diagram of a scene using a fuel atomization performance testing device to obtain the first atomization parameter provided by an embodiment of the present application;
图2是本申请实施例提供的使用燃料雾化性能测试装置获取第二雾化参数的场景示意图;Figure 2 is a schematic diagram of a scenario in which a fuel atomization performance testing device is used to obtain a second atomization parameter provided by an embodiment of the present application;
附图标注:Figure annotation:
燃料喷雾单元10、一次雾化对应的第一雾化参数获取单元11、二次雾化对应的第二雾 化参数获取单元12、第一雾化场图像获取子单元111、第一雾化参数测试子单元112、光源1111、凹面反射镜1112、图像摄取装置1113、预设标的物1114 Fuel spray unit 10, first atomization parameter acquisition unit 11 corresponding to primary atomization, second atomization parameter acquisition unit 12 corresponding to secondary atomization, first atomization field image acquisition sub-unit 111, first atomization parameter Test subunit 112, light source 1111, concave reflector 1112, image capture device 1113, preset target 1114
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。在此所描述的有关实施例为说明性质的且用于提供对本申请的基本理解。本申请的实施例不应该被解释为对本申请的限制。本领域技术人员基于本申请提供的技术方案及所给出的实施例,所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present application, not all implementations. example. The related embodiments described herein are illustrative in nature and are intended to provide a basic understanding of the present application. The embodiments of the present application should not be construed as limitations of the present application. All other embodiments obtained by those skilled in the art based on the technical solutions and the examples provided in this application fall within the scope of protection of this application.
除非另有说明,本申请中使用的术语具有本领域技术人员通常所理解的公知含义。除非另有说明,本申请中提到的各参数的数值可以用本领域常用的各种测量方法进行测量(例如,可以按照在本申请的实施例中给出的方法进行测试)。Unless otherwise stated, terms used in this application have their commonly understood meanings as generally understood by those skilled in the art. Unless otherwise stated, the values of each parameter mentioned in this application can be measured using various measurement methods commonly used in the art (for example, they can be tested according to the methods given in the examples of this application).
术语“中的至少一者”、“中的至少一个”、“中的至少一种”或其他相似术语所连接的项目的列表可意味着所列项目的任何组合。例如,如果列出项目A及B,那么短语“A或B中的至少一者”意味着仅A;仅B;或A及B。在另一实例中,如果列出项目A、B及C,那么短语“A、B或C中的至少一者”意味着仅A;或仅B;仅C;A及B(排除C);A及C(排除B);B及C(排除A);或A、B及C的全部。项目A可包含单个组分或多个组分。项目B可包含单个组分或多个组分。项目C可包含单个组分或多个组分。A list of items connected by the terms "at least one of," "at least one of," "at least one of," or other similar terms may mean any combination of the listed items. For example, if items A and B are listed, the phrase "at least one of A or B" means only A; only B; or A and B. In another example, if the items A, B, and C are listed, then the phrase "at least one of A, B, or C" means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B and C. Item A may contain a single component or multiple components. Item B may contain a single component or multiple components. Item C may contain a single component or multiple components.
针对燃料雾化性能测试场景,为了在燃料雾化场快速变化的情况下实现对燃料雾化效果的精确测量,本申请提供了一种燃料雾化性能测试装置。以下提供实施例对该装置进行详细说明。For the fuel atomization performance test scenario, in order to achieve accurate measurement of the fuel atomization effect when the fuel atomization field changes rapidly, this application provides a fuel atomization performance test device. Examples are provided below to describe the device in detail.
本申请一实施例提供一种燃料雾化性能测试装置。图1为本实施例提供的燃料雾化性能测试装置的示意图,以下结合图1对本实施例提供的装置进行详细描述。以下描述所涉及的实施例是用来解释说明方法原理,不是实际使用的限定。An embodiment of the present application provides a fuel atomization performance testing device. FIG. 1 is a schematic diagram of the fuel atomization performance testing device provided in this embodiment. The device provided in this embodiment will be described in detail below with reference to FIG. 1 . The examples involved in the following description are used to explain the principle of the method and are not intended to limit actual use.
如图1所示,本实施例提供的燃料雾化性能测试装置包括:燃料喷雾单元10、一次雾化对应的第一雾化参数获取单元11、以及二次雾化对应的第二雾化参数获取单元12。As shown in Figure 1, the fuel atomization performance testing device provided by this embodiment includes: a fuel spray unit 10, a first atomization parameter acquisition unit 11 corresponding to primary atomization, and a second atomization parameter corresponding to secondary atomization. Get unit 12.
所述燃料喷雾单元10用于对待测燃料进行喷雾,形成第一雾化场和第二雾化场,其中,所述第二雾化场由第二形态燃料组成,所述第二形态燃料由所述第一雾化场的第一形态燃料碎裂后形成。燃油雾化是使燃油从雾化喷嘴中高速流到环境气体中而破碎成离散液 滴的过程,该过程不仅包含射流破碎过程(也称一次雾化),而且破碎后的液滴会继续分裂形成细小的雾化液滴(也称二次雾化),燃料的雾化性能由该两个过程决定。即,燃料在上述一次雾化过程中,通过雾化喷嘴在其喷口形成液膜和雾化锥角(如果雾化锥角缩小,液膜长度变长,将导致燃料的燃烧效率降低),液膜和雾化锥角在气动力作用下断裂破碎成液丝、液片或大液滴等,然后通过二次雾化,将上述一次雾化形成的液丝、液片或大液滴进一步破碎成细小的雾化液滴。在本实施例中,上述第一雾化参数是指一次雾化中的雾化锥角、雾化液膜长度以及雾化液膜厚度等参数值,第二雾化参数是指二次雾化中的细小的雾化液滴的速度、直径等参数。上述第一形态燃料即为上述液膜、雾化锥角、液丝、液片或大液滴等,上述第二形态燃料即为上述细小的雾化液滴。The fuel spray unit 10 is used to spray the fuel to be tested to form a first atomization field and a second atomization field, wherein the second atomization field is composed of a second form of fuel, and the second form of fuel is composed of The first form of fuel in the first atomization field is formed after fragmentation. Fuel atomization is a process in which the fuel flows from the atomizing nozzle into the ambient gas at high speed and is broken into discrete droplets. This process not only includes the jet breakup process (also called primary atomization), but the broken droplets will continue to split. Fine atomized droplets (also called secondary atomization) are formed, and the atomization performance of the fuel is determined by these two processes. That is, during the above-mentioned atomization process, the fuel forms a liquid film and atomization cone angle at its nozzle through the atomization nozzle (if the atomization cone angle is reduced, the length of the liquid film becomes longer, which will lead to a reduction in the combustion efficiency of the fuel). The film and atomization cone angle are broken and broken into liquid filaments, liquid flakes or large droplets under the action of aerodynamic force, and then through secondary atomization, the liquid filaments, liquid flakes or large droplets formed by the above-mentioned primary atomization are further broken. into fine atomized droplets. In this embodiment, the above-mentioned first atomization parameter refers to the atomization cone angle, atomization liquid film length, atomization liquid film thickness and other parameter values in the first atomization, and the second atomization parameter refers to the second atomization The speed, diameter and other parameters of the fine atomized droplets. The above-mentioned first form of fuel is the above-mentioned liquid film, atomization cone angle, liquid filament, liquid sheet or large droplets, etc., and the above-mentioned second form of fuel is the above-mentioned fine atomized liquid droplets.
所述第一雾化参数获取单元11包括第一雾化场图像获取子单元111和第一雾化参数测试子单元112,第一雾化场图像获取子单元111用于获取光线穿过第一雾化场时所对应的第一雾化场图像,第一雾化场图像包含第一形态燃料对应的阴影图像;第一雾化参数测试子单元112用于基于第一雾化场图像进行图像处理和数据处理,获得第一雾化参数,例如获得一次雾化中的雾化锥角、雾化液膜长度以及雾化液膜厚度等参数值。The first fog parameter acquisition unit 11 includes a first fog field image acquisition sub-unit 111 and a first fog parameter testing sub-unit 112. The first fog field image acquisition sub-unit 111 is used to acquire light passing through the first The first atomization field image corresponding to the atomization field, the first atomization field image includes the shadow image corresponding to the first form of fuel; the first atomization parameter testing sub-unit 112 is used to perform image processing based on the first atomization field image Processing and data processing to obtain the first atomization parameters, such as the atomization cone angle, atomization liquid film length, and atomization liquid film thickness in one atomization.
第二雾化参数获取单元12用于对第二雾化场的第二形态燃料进行检测,获取第二形态燃料的第二雾化参数,例如测量获得二次雾化中的细小的雾化液滴的速度、直径等参数。在本实施例中,具体可采用激光多普勒测试方法对所述第二雾化场的所述第二形态燃料进行检测,例如,使用相位多普勒动态粒子分析仪(PDA)测量液体喷雾的液滴粒径和三维速度场,其根据预先设计的网格分布,测量每个雾化液滴颗粒的速度场、粒径尺寸大小及浓度场的流场信息,例如,激光照射至雾化液滴颗粒,探测器接受绿光、蓝光和紫光等三种颜色光束的散射光,通过频差计算颗粒速度、通过相位差计算液滴的直径、通过颗粒数与液滴直径计算浓度。具体的,激光发生器发出的激光经分光器分为两道平行入射激光,经凸透镜后相交于透镜焦点处,形成测量点,当雾化液滴穿过该测量点时,因光线散射引起测量点处干涉条纹变化。由检波器测得干涉条纹在单位时间的变化频率,计算得到液滴速度,并根据检波器测得多普勒信号波最大振幅处和最小振幅处的峰值,计算得到测量点处雾化液滴直径。在本实施例中,为获得足够样品数降低测量误差,每个测量点采集不少于预定数量的有效样本,对测量得到的数据进行计算处理,便可以得到不同燃料雾化时的粒径、液滴速度、浓度等沿空间分布的特性。The second atomization parameter acquisition unit 12 is used to detect the second form of fuel in the second atomization field and obtain the second atomization parameter of the second form of fuel, for example, measure and obtain the fine atomization liquid in the secondary atomization. Drop speed, diameter and other parameters. In this embodiment, a laser Doppler testing method can be specifically used to detect the second form of fuel in the second atomization field. For example, a phase Doppler dynamic particle analyzer (PDA) is used to measure the liquid spray. The droplet size and three-dimensional velocity field are based on the pre-designed grid distribution to measure the flow field information of the velocity field, particle size and concentration field of each atomized droplet particle, for example, laser irradiation to atomization For droplet particles, the detector receives scattered light from three color beams, including green light, blue light, and violet light, and calculates the particle velocity through frequency difference, the diameter of the droplet through phase difference, and the concentration through the number of particles and droplet diameter. Specifically, the laser light emitted by the laser generator is divided into two parallel incident laser beams through a spectrometer. After passing through a convex lens, they intersect at the focal point of the lens to form a measurement point. When the atomized droplets pass through the measurement point, the measurement is caused by light scattering. The interference fringes change at the point. The frequency of change of the interference fringe in unit time is measured by the detector, and the droplet velocity is calculated. Based on the maximum amplitude and minimum amplitude of the Doppler signal wave measured by the detector, the atomized droplet at the measurement point is calculated. diameter. In this embodiment, in order to obtain a sufficient number of samples and reduce the measurement error, no less than a predetermined number of effective samples are collected at each measurement point, and the measured data are calculated and processed to obtain the particle size, particle size, and particle size of different fuels during atomization. Characteristics of droplet velocity, concentration, etc. along the spatial distribution.
在本实施例中,上述第一雾化场图像获取子单元111包括照射第一雾化场的光源1111、 凹面反射镜1112、以及图像摄取装置1113,雾化场设置于凹面反射镜与图像摄取装置之间,光源用于对第一雾化场进行照射后、形成被凹面反射镜反射至图像摄取装置的反射光线,图像摄取装置用于摄取反射光线,以形成包含第一形态燃料对应的阴影图像的第一雾化场图像。例如,上述光源可以选用光通量大于1000LM的LED点光源,凹面反射镜直径可以为203mm,焦距可以为800mm,图像摄取装置可以为照相机,由于光线在穿过雾化液膜、液滴时会发生反射与折射,因此,该光线聚焦得到的像在雾化液膜、液滴的相应位置处会出现阴影,因此,上述摄取的第一雾化场图像中的阴影图像可携带待测燃料的雾化性能信息。In this embodiment, the first fog field image acquisition sub-unit 111 includes a light source 1111 that illuminates the first fog field, a concave reflector 1112, and an image capture device 1113. The fog field is disposed between the concave reflector and the image capture device. Between the devices, the light source is used to illuminate the first atomization field to form reflected light that is reflected by the concave reflector to the image capturing device. The image capturing device is used to capture the reflected light to form a shadow corresponding to the first form of fuel. The first fog field image of the image. For example, the above-mentioned light source can be an LED point light source with a luminous flux greater than 1000LM. The diameter of the concave reflector can be 203mm and the focal length can be 800mm. The image capture device can be a camera, because light will be reflected when passing through atomized liquid films and droplets. and refraction. Therefore, the image obtained by focusing the light will have shadows at the corresponding positions of the atomized liquid film and droplets. Therefore, the shadow image in the first atomized field image captured above can carry the atomization of the fuel to be measured. Performance information.
在本实施例中,上述第一雾化参数测试子单元基于第一雾化场图像进行图像处理和数据处理,获得第一雾化参数,具体可以是指:In this embodiment, the above-mentioned first fog parameter testing sub-unit performs image processing and data processing based on the first fog field image to obtain the first fog parameter, which may specifically refer to:
首先,对第一雾化场图像进行图像提取,获取作为识别雾化锥角的目标图像;在本实施例中,该过程具体是指将第一雾化场图像中以燃料喷雾单元的喷嘴的喷嘴中轴线为中线的矩形图像、作为识别雾化锥角的目标图像进行提取。First, image extraction is performed on the first atomization field image to obtain a target image for identifying the atomization cone angle; in this embodiment, this process specifically refers to extracting the nozzle of the fuel spray unit from the first atomization field image. The rectangular image with the central axis of the nozzle as the center line is extracted as the target image for identifying the atomization cone angle.
其次,将目标图像转换为灰度图,例如,将目标图像放大后转换为灰度图。Secondly, convert the target image into a grayscale image, for example, enlarge the target image and convert it into a grayscale image.
然后,基于上述灰度图进行数据处理,获得雾化锥角的目标值、雾化液膜的目标长度以及雾化液膜的目标厚度中的至少一种。Then, perform data processing based on the above grayscale image to obtain at least one of the target value of the atomization cone angle, the target length of the atomized liquid film, and the target thickness of the atomized liquid film.
在本实施例中,上述基于灰度图进行数据处理,获得雾化锥角的目标值,具体可以是指:In this embodiment, the above-mentioned data processing based on the grayscale image is used to obtain the target value of the atomization cone angle, which may specifically refer to:
首先,选择灰度图中灰度值的中值作为识别雾化锥角的阈值;First, select the median value of the gray value in the grayscale image as the threshold for identifying the fog cone angle;
其次,在灰度图中的各不同高度上沿水平方向取灰度值,由于雾化液膜边缘处存在明显的阶跃,即,液膜区的灰度值与空气区的灰度值存在明显差异,因此将各高度的像素点中液膜边缘处灰度值超过上述阈值的像素点确定为边界像素点,记录各高度对应的左边界像素点和右边界像素点,并获得左边界像素点对应的位置信息和右边界像素点对应的位置信息;Secondly, the grayscale value is taken along the horizontal direction at different heights in the grayscale image. Since there is an obvious step at the edge of the atomized liquid film, that is, the grayscale value of the liquid film area and the grayscale value of the air area exist. There is an obvious difference, so the pixels whose gray value at the edge of the liquid film exceeds the above threshold among the pixels at each height are determined as boundary pixels, the left boundary pixels and right boundary pixels corresponding to each height are recorded, and the left boundary pixel is obtained The position information corresponding to the point and the position information corresponding to the right boundary pixel point;
然后,基于左边界像素点对应的位置信息进行线性拟合,获得雾化锥角的左边界的斜率,以及,基于右边界像素点对应的位置信息进行线性拟合,获得雾化锥角的右边界的斜率;Then, a linear fitting is performed based on the position information corresponding to the left boundary pixel point to obtain the slope of the left boundary of the atomization cone angle, and a linear fitting is performed based on the position information corresponding to the right boundary pixel point to obtain the right slope of the atomization cone angle. the slope of the boundary;
再次,根据左边界的斜率、右边界的斜率、以及斜率与夹角的几何关系,计算获得上述灰度图对应的雾化锥角的值;Again, based on the slope of the left boundary, the slope of the right boundary, and the geometric relationship between the slope and the angle, calculate the value of the atomization cone angle corresponding to the above grayscale image;
最后,对多个上述灰度图对应的雾化锥角的值求取均值,将所求均值确定为上述雾化锥角的目标值。例如,可通过图像摄取装置摄取多张第一雾化场图像,采用Python中的Pillow图像处理模块对多张第一雾化场图像进行批量处理,从每个第一雾化场图像中均提取出上述灰度图,并且按照上述方式对各灰度图进行处理后,得到各灰度图对应的多个雾化锥角的值,对该多个雾化锥角的值求取平均值,将该平均值作为雾化锥角的目标值。Finally, the atomization cone angle values corresponding to the multiple grayscale images are averaged, and the average value is determined as the target value of the atomization cone angle. For example, multiple first fog field images can be captured through an image capture device, the Pillow image processing module in Python can be used to batch process the multiple first fog field images, and extracted from each first fog field image. After extracting the above grayscale image and processing each grayscale image in the above manner, multiple atomization cone angle values corresponding to each grayscale image are obtained, and the average value of the multiple atomization cone angle values is calculated, This average value is used as the target value of the atomization cone angle.
在本实施例中,上述基于灰度图进行数据处理,获得雾化液膜的目标长度和雾化液膜的目标厚度,具体可以是指:In this embodiment, the above-mentioned data processing based on the grayscale image is used to obtain the target length of the atomized liquid film and the target thickness of the atomized liquid film, which may specifically refer to:
首先,确定灰度值阶跃阈值,在本实施例中,选择灰度图中灰度值的中值作为灰度值阶跃阈值。First, the grayscale value step threshold is determined. In this embodiment, the median value of the grayscale value in the grayscale image is selected as the grayscale value step threshold.
其次,在灰度图中从左向右、由下往上取各像素点的灰度值,将各像素点中、其灰度值超过灰度值阶跃阈值的像素点的横坐标和纵坐标,分别确定为上述灰度图对应的雾化液膜的长度的像素值和厚度的像素值。然后,基于预设标的物,将上述雾化液膜的长度的像素值和厚度的像素值转换为上述灰度图对应的雾化液膜的长度和厚度;在本实施例中,如图1所示。上述预设标的物1114为悬挂于燃料喷雾单元的喷嘴旁边的具有预设直径的圆球状物体,圆球状物体的球心与喷嘴的喷嘴轴线在光路(照射光线)的同一法向平面内,以使得图像进行放大或缩小的变化率一致,通过该种设置,可在得到上述雾化液膜的长度的像素值和厚度的像素值之后,与上述悬挂于喷嘴旁边的圆球状物体的像素值按比例计算,得到雾化液膜的真实的长度和厚度。Secondly, in the grayscale image, take the grayscale value of each pixel from left to right and from bottom to top, and compare the abscissa and vertical coordinates of the pixels whose grayscale value exceeds the grayscale value step threshold in each pixel. The coordinates are respectively determined as the pixel value of the length and the pixel value of the thickness of the atomized liquid film corresponding to the above grayscale image. Then, based on the preset target, the pixel values of the length and thickness of the above-mentioned atomized liquid film are converted into the length and thickness of the atomized liquid film corresponding to the above-mentioned grayscale image; in this embodiment, as shown in Figure 1 shown. The above-mentioned preset target 1114 is a spherical object with a preset diameter suspended next to the nozzle of the fuel spray unit. The center of the spherical object and the nozzle axis of the nozzle are in the same normal plane of the optical path (irradiation light), so that Make the change rate of image enlargement or reduction consistent. With this setting, after obtaining the pixel value of the length and thickness of the above-mentioned atomized liquid film, it can be compared with the pixel value of the above-mentioned spherical object hanging next to the nozzle. Calculate the ratio to obtain the true length and thickness of the atomized liquid film.
最后,对多个灰度图对应的雾化液膜的长度和厚度求取均值,将所求均值确定为雾化液膜的目标长度和雾化液膜的目标厚度。与上述计算雾化锥角的目标值的方式类似,可通过图像摄取装置摄取多张第一雾化场图像,采用Python中的Pillow图像处理模块对多张第一雾化场图像进行批量处理,从每个第一雾化场图像中均提取出上述灰度图,并且按照上述方式对各灰度图进行处理后,得到各灰度图对应的多个雾化液膜的长度和厚度,对该多个雾化液膜的长度和厚度分别求取平均值,将该平均值作为雾化液膜的目标长度和雾化液膜的目标厚度。Finally, the length and thickness of the atomized liquid film corresponding to multiple grayscale images are averaged, and the average value is determined as the target length of the atomized liquid film and the target thickness of the atomized liquid film. Similar to the above method of calculating the target value of the atomization cone angle, multiple first atomization field images can be captured through an image capture device, and the Pillow image processing module in Python is used to batch process the multiple first atomization field images. The above-mentioned grayscale image is extracted from each first atomization field image, and after each grayscale image is processed in the above manner, the length and thickness of multiple atomized liquid films corresponding to each grayscale image are obtained. The lengths and thicknesses of the plurality of atomized liquid films are averaged, and the average values are used as the target length and the target thickness of the atomized liquid film.
在本实施例中,上述燃料喷雾单元的喷嘴为离心式喷嘴,离心式喷嘴结构简单、运行可靠,具备将燃料在环境大气中雾化的能力,可在雾化过程中排除掉环境气体流动对燃料雾化过程干扰,有利于将不同燃料性质对雾化性能的影响体现出来。In this embodiment, the nozzle of the above-mentioned fuel spray unit is a centrifugal nozzle. The centrifugal nozzle has a simple structure and reliable operation. It has the ability to atomize fuel in the ambient atmosphere and can eliminate the influence of ambient gas flow during the atomization process. Interference in the fuel atomization process is helpful to reflect the impact of different fuel properties on atomization performance.
在本实施例中,上述燃料雾化性能测试装置还包括测试环境保持单元,用于在对待测 燃料的雾化性能进行测试前,调整燃料雾化性能测试装置的内部环境维持在标准状态(即标准大气条件),并维持空气温度、湿度、密度、流动状态不变,消除环境对燃料雾化性能的影响。In this embodiment, the above-mentioned fuel atomization performance testing device also includes a test environment maintaining unit, which is used to adjust the internal environment of the fuel atomization performance testing device to maintain it in a standard state (i.e., before testing the atomization performance of the fuel to be tested). Standard atmospheric conditions), and maintain the air temperature, humidity, density, and flow state unchanged, eliminating the impact of the environment on fuel atomization performance.
本实施例提供的燃料雾化性能测试装置包括:燃料喷雾单元、一次雾化对应的第一雾化参数获取单元、以及二次雾化对应的第二雾化参数获取单元;燃料喷雾单元用于对待测燃料进行喷雾,形成第一雾化场和第二雾化场,其中,第二雾化场由第二形态燃料组成,第二形态燃料由第一雾化场的第一形态燃料碎裂后形成;第一雾化参数获取单元包括第一雾化场图像获取子单元和第一雾化参数测试子单元,第一雾化场图像获取子单元用于获取光线穿过第一雾化场时所对应的第一雾化场图像,第一雾化场图像包含第一形态燃料对应的阴影图像;第一雾化参数测试子单元用于基于第一雾化场图像进行图像处理和数据处理,获得第一雾化参数;第二雾化参数获取单元用于对第二雾化场的第二形态燃料进行检测,获取第二形态燃料的第二雾化参数。由于第一雾化场图像中的阴影图像可携带待测燃料的雾化性能信息,且该装置可通过图像处理方式对第一雾化场图像进行高效批量处理,进而能够在燃料雾化场快速变化的情况下满足雾化参数测量需求,通过使用该装置,可在燃料雾化场快速变化的情况下实现对燃料雾化效果的精确测量,且在测量过程中不会对雾化流动场产生干扰。通过添加典型替代组分改变传统航空燃料的性能后,使用上述燃料雾化性能测试装置能够清晰的辨析替代喷气燃料性能变化导致与传统石油基喷气燃料的雾化性能的差异。该装置不仅可满足航空替代燃料的“即用性”评价过程,而且为燃料与发动机的适用性提供使用对策。The fuel atomization performance testing device provided by this embodiment includes: a fuel spray unit, a first atomization parameter acquisition unit corresponding to primary atomization, and a second atomization parameter acquisition unit corresponding to secondary atomization; the fuel spray unit is used for The fuel to be tested is sprayed to form a first atomization field and a second atomization field, wherein the second atomization field is composed of the second form of fuel, and the second form of fuel is fragmented by the first form of fuel in the first atomization field. After forming; the first fog parameter acquisition unit includes a first fog field image acquisition sub-unit and a first fog parameter test sub-unit, the first fog field image acquisition sub-unit is used to acquire light passing through the first fog field The first atomization field image corresponding to when , obtain the first atomization parameter; the second atomization parameter acquisition unit is used to detect the second form of fuel in the second atomization field, and obtain the second atomization parameter of the second form of fuel. Since the shadow image in the first atomization field image can carry the atomization performance information of the fuel to be tested, and the device can perform efficient batch processing of the first atomization field image through image processing, thereby being able to quickly analyze the fuel atomization field. Meets the demand for atomization parameter measurement under changing conditions. By using this device, the fuel atomization effect can be accurately measured when the fuel atomization field changes rapidly, and the atomization flow field will not be affected during the measurement process. interference. After changing the performance of traditional aviation fuel by adding typical alternative components, using the above fuel atomization performance test device can clearly identify the difference in atomization performance between the alternative jet fuel and traditional petroleum-based jet fuel caused by the change in performance. This device not only satisfies the "ready-to-use" evaluation process of aviation alternative fuels, but also provides usage strategies for the suitability of fuels and engines.
以上,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above in preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art will , without departing from the scope of the technical solution of the present invention, the technical content disclosed above can be used to make some changes or modifications to equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.

Claims (10)

  1. 一种燃料雾化性能测试装置,其特征在于,包括:燃料喷雾单元、一次雾化对应的第一雾化参数获取单元、以及二次雾化对应的第二雾化参数获取单元;A fuel atomization performance testing device, characterized in that it includes: a fuel spray unit, a first atomization parameter acquisition unit corresponding to primary atomization, and a second atomization parameter acquisition unit corresponding to secondary atomization;
    所述燃料喷雾单元用于对待测燃料进行喷雾,形成第一雾化场和第二雾化场,其中,所述第二雾化场由第二形态燃料组成,所述第二形态燃料由所述第一雾化场的第一形态燃料碎裂后形成;The fuel spray unit is used to spray the fuel to be tested to form a first atomization field and a second atomization field, wherein the second atomization field is composed of a second form of fuel, and the second form of fuel is composed of the The first form of fuel in the first atomization field is formed after fragmentation;
    所述第一雾化参数获取单元包括第一雾化场图像获取子单元和第一雾化参数测试子单元,所述第一雾化场图像获取子单元用于获取光线穿过所述第一雾化场时所对应的第一雾化场图像,所述第一雾化场图像包含所述第一形态燃料对应的阴影图像;所述第一雾化参数测试子单元用于基于所述第一雾化场图像进行图像处理和数据处理,获得第一雾化参数;The first fog parameter acquisition unit includes a first fog field image acquisition sub-unit and a first fog parameter test sub-unit. The first fog field image acquisition sub-unit is used to acquire light passing through the first fog field image acquisition sub-unit. The first atomization field image corresponding to the atomization field, the first atomization field image includes the shadow image corresponding to the first form of fuel; the first atomization parameter testing subunit is used to determine the first atomization field image based on the first atomization field image. Perform image processing and data processing on a fog field image to obtain the first fog parameters;
    所述第二雾化参数获取单元用于对所述第二雾化场的所述第二形态燃料进行检测,获取所述第二形态燃料的第二雾化参数。The second atomization parameter acquisition unit is used to detect the second form of fuel in the second atomization field and obtain the second atomization parameter of the second form of fuel.
  2. 根据权利要求1所述的装置,其特征在于,所述第一雾化场图像获取子单元包括照射所述第一雾化场的光源、凹面反射镜、以及图像摄取装置,所述雾化场设置于所述凹面反射镜与所述图像摄取装置之间,所述光源用于对所述第一雾化场进行照射后、形成被所述凹面反射镜反射至所述图像摄取装置的反射光线,所述图像摄取装置用于摄取所述反射光线,以形成包含所述第一形态燃料对应的阴影图像的所述第一雾化场图像。The device according to claim 1, wherein the first fog field image acquisition subunit includes a light source that illuminates the first fog field, a concave reflector, and an image capture device, and the fog field Disposed between the concave reflector and the image capture device, the light source is used to illuminate the first atomization field and form reflected light reflected by the concave reflector to the image capture device. , the image capturing device is used to capture the reflected light to form the first atomization field image including the shadow image corresponding to the first form of fuel.
  3. 根据权利要求1所述的装置,其特征在于,所述基于所述第一雾化场图像进行图像处理和数据处理,获得第一雾化参数,包括:The device according to claim 1, characterized in that, performing image processing and data processing based on the first fog field image to obtain the first fog parameter includes:
    对所述第一雾化场图像进行图像提取,获取作为识别雾化锥角的目标图像;Perform image extraction on the first fog field image to obtain a target image for identifying the fog cone angle;
    将所述目标图像转化为灰度图;Convert the target image into a grayscale image;
    基于所述灰度图进行数据处理,获得雾化锥角的目标值、雾化液膜的目标长度以及雾化液膜的目标厚度中的至少一种。Data processing is performed based on the grayscale image to obtain at least one of a target value of the atomization cone angle, a target length of the atomized liquid film, and a target thickness of the atomized liquid film.
  4. 根据权利要求3所述的装置,其特征在于,所述对所述第一雾化场图像进行图像提取,包括:The device according to claim 3, wherein the image extraction of the first fog field image includes:
    将所述第一雾化场图像中以所述燃料喷雾单元的喷嘴的喷嘴轴线为中线的矩形图像、作为识别雾化锥角的目标图像进行提取。A rectangular image with the nozzle axis of the nozzle of the fuel spray unit as the center line in the first atomization field image is extracted as a target image for identifying the atomization cone angle.
  5. 根据权利要求3所述的装置,其特征在于,所述基于所述灰度图进行数据处理,获得雾化锥角的目标值,包括:The device according to claim 3, characterized in that, performing data processing based on the grayscale image to obtain the target value of the atomization cone angle includes:
    选择所述灰度图中灰度值的中值作为识别雾化锥角的阈值;Select the median value of the grayscale value in the grayscale image as the threshold for identifying the atomization cone angle;
    在所述灰度图中的各不同高度上沿水平方向取灰度值,将各高度的像素点中、灰度值超过所述阈值的像素点确定为边界像素点,记录各高度对应的左边界像素点和右边界像素点,并获得所述左边界像素点对应的位置信息和所述右边界像素点对应的位置信息;The grayscale values are taken along the horizontal direction at different heights in the grayscale image, and the pixels at each height whose grayscale value exceeds the threshold are determined as boundary pixels, and the left and right corresponding to each height are recorded. Boundary pixel points and right boundary pixel points, and obtain position information corresponding to the left boundary pixel point and position information corresponding to the right boundary pixel point;
    基于所述左边界像素点对应的位置信息进行线性拟合,获得所述雾化锥角的左边界的斜率,以及,基于所述右边界像素点对应的位置信息进行线性拟合,获得所述雾化锥角的右边界的斜率;Perform linear fitting based on the position information corresponding to the left boundary pixel point to obtain the slope of the left boundary of the atomization cone angle, and perform linear fitting based on the position information corresponding to the right boundary pixel point to obtain the The slope of the right boundary of the atomization cone angle;
    根据所述左边界的斜率和所述右边界的斜率,获得所述灰度图对应的雾化锥角的值;According to the slope of the left boundary and the slope of the right boundary, obtain the value of the atomization cone angle corresponding to the grayscale image;
    对多个所述灰度图对应的雾化锥角的值求取均值,将所求均值确定为所述雾化锥角的目标值。Calculate the average value of the atomization cone angle values corresponding to the plurality of grayscale images, and determine the average value as the target value of the atomization cone angle.
  6. 根据权利要求3所述的装置,其特征在于,所述基于所述灰度图进行数据处理,获得雾化液膜的目标长度和雾化液膜的目标厚度,包括:The device according to claim 3, wherein the data processing based on the grayscale image to obtain the target length of the atomized liquid film and the target thickness of the atomized liquid film includes:
    确定灰度值阶跃阈值;Determine the gray value step threshold;
    在所述灰度图中从左向右、由下往上取各像素点的灰度值,将各像素点中、其灰度值的阶跃超过所述灰度值阶跃阈值的像素点的横坐标和纵坐标,分别确定为所述灰度图对应的雾化液膜的长度的像素值和厚度的像素值;In the grayscale image, take the grayscale value of each pixel from left to right and from bottom to top, and select the pixels whose grayscale value step exceeds the grayscale value step threshold in each pixel. The abscissa and ordinate are respectively determined as the pixel value of the length and the pixel value of the thickness of the atomized liquid film corresponding to the grayscale image;
    基于预设的标的物,将所述雾化液膜的长度的像素值和厚度的像素值转换为所述灰度图对应的雾化液膜的长度和厚度;Based on the preset subject matter, convert the pixel value of the length and thickness of the atomized liquid film into the length and thickness of the atomized liquid film corresponding to the grayscale image;
    对多个所述灰度图对应的雾化液膜的长度和厚度求取均值,将所求均值确定为所述雾化液膜的目标长度和雾化液膜的目标厚度。The length and thickness of the atomized liquid film corresponding to the plurality of grayscale images are averaged, and the average value is determined as the target length of the atomized liquid film and the target thickness of the atomized liquid film.
  7. 根据权利要求6所述的装置,其特征在于,所述标的物为悬挂于所述燃料喷雾单元的喷嘴旁边的具有预设直径的圆球状物体,所述圆球状物体的球心与所述喷嘴的喷嘴轴线在光路的同一法向平面内。The device according to claim 6, wherein the target object is a spherical object with a preset diameter suspended next to the nozzle of the fuel spray unit, and the center of the spherical object is in contact with the nozzle. The nozzle axis is in the same normal plane of the optical path.
  8. 根据权利要求4、7中任一项所述的装置,其特征在于,所述喷嘴为离心式喷嘴。The device according to any one of claims 4 and 7, characterized in that the nozzle is a centrifugal nozzle.
  9. 根据权利要求1所述的装置,其特征在于,所述装置还包括:测试环境保持单元,用于在对所述待测燃料的雾化性能进行测试前,调整所述燃料雾化性能测试装置的内部环境维持在预设测试状态。The device according to claim 1, characterized in that the device further includes: a test environment holding unit for adjusting the fuel atomization performance testing device before testing the atomization performance of the fuel to be tested. The internal environment is maintained in the preset test state.
  10. 根据权利要求1所述的装置,其特征在于,所述对所述第二雾化场的所述第二形态燃料进行检测,包括:The device according to claim 1, wherein detecting the second form of fuel in the second atomization field includes:
    采用激光多普勒测试方法对所述第二雾化场的所述第二形态燃料进行检测。The second form of fuel in the second atomization field is detected using a laser Doppler testing method.
PCT/CN2022/109072 2022-07-25 2022-07-29 Fuel atomization performance testing apparatus WO2024021052A1 (en)

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