WO2024020711A1 - Adhesive pasting mechanism and winding system - Google Patents

Adhesive pasting mechanism and winding system Download PDF

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Publication number
WO2024020711A1
WO2024020711A1 PCT/CN2022/107582 CN2022107582W WO2024020711A1 WO 2024020711 A1 WO2024020711 A1 WO 2024020711A1 CN 2022107582 W CN2022107582 W CN 2022107582W WO 2024020711 A1 WO2024020711 A1 WO 2024020711A1
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WO
WIPO (PCT)
Prior art keywords
tape
pole piece
diaphragm
glue
double
Prior art date
Application number
PCT/CN2022/107582
Other languages
French (fr)
Chinese (zh)
Inventor
吴翔
张威
张小畏
温裕乾
唐鸣浩
张盛武
张彪
张展
王治文
孙昌
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to PCT/CN2022/107582 priority Critical patent/WO2024020711A1/en
Publication of WO2024020711A1 publication Critical patent/WO2024020711A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the embodiments of the present application relate to the field of energy storage technology, and specifically relate to a glue application mechanism and a winding system.
  • embodiments of the present application provide a glue application mechanism and a winding system that can bond the separator at the head and tail parts of the pole piece to reduce the problems of wrinkles and warping at the head of the electrode assembly and discounting of the incoming materials.
  • This application provides a glue application mechanism for a winding system.
  • the winding system is used to wind pole pieces and diaphragms to form an electrode assembly. It includes: a tape unwinding mechanism for unwinding tape.
  • the tape is provided with an edge unwinding device. Multiple double-sided tapes are spaced apart in the roll direction; the glue punching mechanism is located downstream of the tape unwinding mechanism.
  • the glue punching mechanism can reciprocate to fit the double-sided tape to the pole piece or diaphragm; the tape rewinding mechanism is located at the glue punching mechanism. Downstream of the mechanism, it is used to rewind the tape.
  • the gluing mechanism provided in this embodiment can bond the pole piece and the separator together through double-sided tape, especially the head and tail parts of the pole piece and the separator, thereby solving the problem of poor coating of the electrode assembly and wrinkles on the head. Problems with warping and incoming material discounts.
  • the glue cutting process and space can be omitted, improving work efficiency and saving space.
  • the glue punching mechanism includes a first driving mechanism and a pushing mechanism, and the first driving mechanism drives the pushing mechanism toward or away from the adhesive tape.
  • the first driving mechanism drives the pushing mechanism to attach the double-sided tape to the diaphragm or pole piece.
  • the pressing mechanism is disposed on a side of the tape facing away from the pole piece or diaphragm.
  • the pushing mechanism includes a first flat plate, and the first flat plate is disposed opposite to the adhesive tape.
  • the double-sided tape can be flatly applied to the pole piece or diaphragm, thereby reducing wrinkles or tilting of the double-sided tape during the application process.
  • the pushing mechanism includes a moving roller for the adhesive tape to bypass.
  • the tape is adhered through a moving roller, which has a simple structure and saves space.
  • the glue applying mechanism further includes a pressure-bearing mechanism, and the pressure-bearing mechanism and the glue punching mechanism are spaced apart to form a channel for the tape and the pole piece or diaphragm to pass through.
  • the pressure-bearing mechanism can support the pole piece or diaphragm, thereby reducing the damage of the pole piece or diaphragm under the pushing action of the pushing mechanism.
  • a second flat plate is provided on a side of the pressure-bearing mechanism facing the adhesive tape.
  • the pressure-bearing mechanism is configured as a support roller, which is located in the running path of the pole piece or diaphragm and supports the pole piece or diaphragm.
  • the contact surface between the support roller and the pole piece or diaphragm is small, which can reduce the wear of the pressure-bearing mechanism on the pole piece or diaphragm and improve the operational reliability of the pole piece or diaphragm.
  • an elastic buffer layer is provided on the side of the pressure-bearing mechanism and/or the glue-discharging mechanism facing the pole piece or diaphragm.
  • the elastic buffer layer can reduce the phenomenon that the pole piece or diaphragm is broken or damaged due to excessive impact on the pole piece by the glue punching mechanism during the glue application process.
  • the gluing mechanism further includes at least one tension roller that supports the tape and a second driving mechanism that drives the tension roller.
  • the second driving mechanism drives the tension roller to adjust the running posture of the tape.
  • the glue punching mechanism includes a first flat plate
  • the glue applying mechanism includes two tension rollers
  • the two tension rollers are respectively disposed upstream and downstream of the glue punching mechanism.
  • the winding system includes a pole piece conveying mechanism, a diaphragm conveying mechanism, and a gluing mechanism according to the present application.
  • the gluing mechanism is configured corresponding to the pole piece conveying mechanism or the diaphragm conveying mechanism and is used to provide pole pieces. Or diaphragm glue.
  • the winding system proposed in the embodiment of this application can paste the double-sided tape on the head and tail of the separator or pole piece in advance through the glue application mechanism. This solves the problem of reducing poor coating of electrode components, wrinkles and warping of the head, and discounts on incoming materials. The problem.
  • the winding system further includes a film joining mechanism, and the film joining mechanism is used to stick the pole piece or separator attached with double-sided tape to the corresponding separator or pole piece.
  • the film joining mechanism is used to stick the pole piece or separator attached with double-sided tape to the corresponding separator or pole piece.
  • the film doubling mechanism includes two film doubling rollers, at least one of the two film doubling rollers is movable.
  • the pole piece or separator can be squeezed so that the pole piece and the separator are firmly bonded together through double-sided tape.
  • the movement in the direction away from the other parallel film roller provides a running channel for the pole piece and diaphragm.
  • Figure 1 is a schematic structural diagram of a winding system according to some embodiments of the present application.
  • Figure 2 is a schematic structural diagram of the glue applying mechanism according to the first embodiment of the present application.
  • Figure 3 is a schematic structural diagram of the glue applying mechanism according to the second embodiment of the present application.
  • Figure 4 is a schematic structural diagram of a tape mechanism according to some embodiments of the present application.
  • first pole piece conveying mechanism 20 first pole piece conveying mechanism, 201 cathode piece, 21 first pole piece unwinding roller, 22 first pole piece conveying roller;
  • 500 film doubling mechanism 510 first film doubling roller, 520 second film doubling roller, 530 third film doubling roller, 540 fourth film doubling roller;
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • multiple refers to more than two (including two).
  • multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
  • the electrode assembly is the component that undergoes electrochemical reactions in the battery cell.
  • the electrode assembly is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and usually there is a separator between the positive electrode sheets and the negative electrode sheets.
  • the portions of the positive electrode sheet and the negative electrode sheet that contain active material constitute the main body of the electrode assembly, and the portions of the positive electrode sheet and the negative electrode sheet that do not contain active material each constitute the tabs.
  • the positive electrode tab and the negative electrode tab can be located together at one end of the main body or respectively located at both ends of the main body.
  • battery winding is an electrode assembly manufacturing process in which the cathode and anode sheets and separators are arranged in order and wound on a winding needle in the order of feeding to make an electrode assembly.
  • the winding system is proposed to use the double-sided tape in advance through the glue application mechanism by using the separator to be continuous during the winding process and cut after turning over. Paste it on the diaphragm or the pole pieces at the head and tail, and then use the winding system to make the head and tail of the pole piece bonded to the diaphragm, so that the pole piece rolls with the diaphragm, thereby avoiding the head and tail deviation of the pole piece causing overhang. (Anode coated cathode) problem.
  • the glue-applying mechanism provided by this application can be simple to use and takes up little space, so that the pole piece and the diaphragm are bonded together through double-sided tape, and can especially be bonded to the diaphragm at the head and tail parts of the pole piece to solve the problem.
  • the electrode assembly is poorly covered, the head is wrinkled and warped, and the incoming material is discounted.
  • the glue cutting process and space can be omitted, improving work efficiency and saving space.
  • this application provides a winding system 100. As shown in Figure 2, it provides a glue application mechanism 200 according to the first embodiment of this application. As shown in Figure 3, it provides a second implementation of this application.
  • the winding system 100 provided by this application includes a pole piece conveying mechanism, a diaphragm conveying mechanism, and a gluing mechanism 200.
  • the gluing mechanism 200 is provided corresponding to the pole piece or diaphragm and is used to double-sided the pole piece or diaphragm. Glue 410.
  • the winding system 100 includes a first pole piece conveying mechanism 20 , a second pole piece conveying mechanism 40 , a diaphragm conveying mechanism, and a film doubling mechanism 500 , and the doubling mechanism 500 is configured according to the glue applying mechanism 200 It is set downstream of the position.
  • the double-sided tape 410 has been attached to the diaphragm or pole piece, the pole piece or diaphragm is pushed by the corresponding film joining mechanism 500 so that the pole piece and the diaphragm are bonded through the double-sided tape 410.
  • first pole piece conveying mechanism 20 is one of the cathode piece conveying mechanism or the anode piece conveying mechanism
  • second pole piece conveying mechanism 40 is the other one of the cathode piece conveying mechanism or the anode piece conveying mechanism.
  • the membrane mechanism 500 is disposed in the first pole piece conveying mechanism 20 and the second pole piece conveying mechanism. The laminated position of the mechanism 40 or the separator transport mechanism enables the cathode sheet 201 and/or the anode sheet 401 and the separator to be bonded at the laminated position.
  • the first pole piece transporting mechanism 20 is a cathode sheet transporting mechanism and the second pole sheet transporting mechanism 40 is an anode sheet transporting mechanism as an example for description.
  • the double-sided tape 410 is first bonded to the electrode sheet or separator, and then the double-sided tape 410 is bonded to the electrode sheet or separator through the film joining mechanism 500.
  • the squeezing effect can bond the starting and ending ends of the pole pieces to the diaphragm, so that the starting and ending ends of the pole pieces will not have poor head-to-tail coating and head intrusion caused by pole piece offset during winding. Material discounts and wrinkles.
  • the winding system 100 also includes a film joining mechanism 500 .
  • the film joining mechanism 500 is used to stick the pole piece or separator with the double-sided tape 410 to the corresponding separator or pole piece. .
  • the winding system 100 includes a first diaphragm conveying mechanism 10 , a first pole piece conveying mechanism 20 , a second diaphragm conveying mechanism 30 and a second pole piece conveying mechanism 40 arranged in sequence.
  • the first diaphragm conveying mechanism 10 And/or the second membrane conveying mechanism 30 is provided with a membrane doubling mechanism 500 .
  • the pole piece and the diaphragm are bonded through the corresponding film joining mechanism 500 through the double-sided tape 410.
  • the pole piece is fed with the diaphragm, so that there will be no pole pieces.
  • the head will be discounted or wrinkled, and there will be no poor coating of the pole pieces.
  • the pole piece and the separator can be firmly bonded together through the double-sided tape 410 .
  • the doubling mechanism 500 includes two doubling rollers, at least one of the two doubling rollers is movable.
  • the first film doubling roller 510 of the film doubling mechanism 500 can move, and the first diaphragm 101 can be pushed to the second film doubling roller 520 through the movement of the first film doubling roller 510.
  • the cathode sheet 201 is then bonded to the first separator 101 and the cathode sheet 201 through double-sided tape 410.
  • the third film doubling roller 530 of the film doubling mechanism 500 can move, and the third film doubling roller 530 can move.
  • the second separator 301 is pushed to the anode sheet 401 at the fourth film joining roller 540, and the anode sheet 401 and the second separator 301 can be firmly bonded through the double-sided tape 410.
  • At least one film doubling roller moves in a direction close to another film doubling roller, and the pole piece or separator can be squeezed through the relative movement of the two film doubling rollers, so that the pole piece and the separator pass through the double-sided tape 410 Firmly bonded together, it is also possible to provide a channel for the pole piece and the separator by moving at least one film doubling roller in a direction away from the other doubling roller so that the pole piece and the separator can pass smoothly.
  • the winding system 100 is mainly realized through two major mechanisms: first, the glue application mechanism 200 provided by this application.
  • the glue application mechanism 200 is provided in the film doubling mechanism 500 of the winding system 100 (the first film doubling roller shown in Figure 1 510 and the second film merging roller 520), the glue application mechanism 200 includes the double-sided tape 410 of the driving tape 400 to be applied to the pole piece (the cathode piece 201 shown in Figure 1) or the diaphragm (the third film shown in Figure 1).
  • the doubling roller 510 pushes the part of the first separator 101 with the double-sided tape 410 to the position of the cathode sheet 201, and the first doubling roller 510 of the doubling mechanism 500 presses the second doubling roller 510 of the doubling mechanism 500.
  • a diaphragm 101 and a cathode piece 201 are bonded together through double-sided tape 410, and then the cylinder of the membrane mechanism 500 is retracted, and then the cutting device 600 cuts the pole piece, waiting for the next step.
  • the embodiment of the present application proposes that by bonding the head and tail of the pole piece to the diaphragm through double-sided tape 410, it is possible to improve the head feeding and folding caused by the excessive angle between the feeding part of the pole piece and the diaphragm. Wrinkle problem.
  • the head and tail of the pole piece to the diaphragm it can also improve the problem of misjudgment caused by CCD (camera vision detection) detection errors caused by the excessive angle between the feeding part of the pole piece and the diaphragm.
  • the conveying mechanism 10 is also provided with a first diaphragm unwinding roller 11 and a first diaphragm conveying roller 12.
  • the first pole piece conveying mechanism 20 of the winding system 100 is also provided with a first pole piece unwinding roller 21 and a first pole piece conveying roller.
  • the second separator conveying mechanism 30 of the winding system 100 is also provided with a second separator unwinding roller 31 and a second separator conveying roller 32
  • the second pole piece conveying mechanism 40 of the winding system 100 is also provided with a second pole The film unwinding roller 41 and the second pole piece conveying roller 42.
  • the upstream or downstream in this application refers to the sequence before and after the processing steps.
  • the glue applying mechanism 200 of this application is introduced in detail below.
  • the glue application mechanism 200 includes a tape unwinding mechanism 430, a glue punching mechanism 220 and a tape rewinding mechanism 440.
  • the tape unwinding mechanism 430 is used to unwind the tape 400.
  • the tape 400 is provided with an edge A plurality of double-sided tapes 410 are spaced apart in the roll direction.
  • the glue punching mechanism 220 is located downstream of the tape unwinding mechanism 430.
  • the glue punching mechanism 220 can move back and forth to fit the double-sided tape 410 to the pole piece or diaphragm.
  • the tape rewinding mechanism 440 is located downstream of the glue punching mechanism 220 and is used to rewind the tape.
  • the tape 400 includes a release paper 420 and a double-sided tape 410 attached to the release paper 420, and the double-sided tape 410 of the tape 400 faces the pole piece or separator.
  • the tape rewinding mechanism 440 pulls the tape, so that the double-sided tape 410 on the tape 400 reaches the designated position (within the stamping range of the punching mechanism 220) in advance, and then the punching mechanism 220 punches the double-sided tape 410 on the tape 400 to After the diaphragm or pole piece is on, the glue punching mechanism 220 returns, the double-sided tape 410 is attached to the diaphragm or pole piece, and the tape winding mechanism 440 simultaneously winds up the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position. In this way, the purpose of bonding the double-sided tape 410 to the head and tail parts of the pole piece or diaphragm is achieved.
  • the glue application mechanism 200 provided in this embodiment can adhere the double-sided tape 410 to the head and tail parts of the pole piece or the separator, so that the head and tail parts of the pole piece and the separator can be bonded, thereby solving the problem of poor coating of the electrode assembly and the problem of head and tail problems.
  • multiple spaced-apart double-sided tapes 410 are pasted onto the pole piece or diaphragm through the glue punching mechanism 220, which can save the glue cutting process and space.
  • the glue punching mechanism 220 has a simple structure and fast cycle time, which improves work efficiency and saves money. space.
  • the double-sided tape 410 of the tape 400 is distributed on the release paper 420 of the tape 400 at intervals.
  • the length of the double-sided tape 410 is selected according to the size of the pole piece and diaphragm, and the width can meet the bonding requirements. Select the shortest width below. Taking the width of the pole piece as 200mm as an example, the width of the double-sided tape 410 is between 100mm and 180mm.
  • the double-sided tape 410 to be attached to the pole piece or diaphragm can be a whole section or separate ( The separate double-sided tape 410 can save the material of the double-sided tape 410).
  • the size selection principle of the double-sided tape 410 is to try to choose the smallest area that meets the requirements.
  • the length range of the double-sided tape 410 is 5mm-10mm.
  • the double-sided tape 410 can be rectangular, triangular, polygonal or circular.
  • the double-sided tape 410 can be made of a variety of materials.
  • the base material of the double-sided tape 410 can be PET, PP, etc.
  • the glue can be acrylic resin, etc. That is to say, on the basis of satisfying the requirement of adhesive for the counter electrode piece or separator, the embodiment of the present application can achieve the purpose of saving the double-sided tape 410 to the maximum extent.
  • the glue punching mechanism 220 includes a first driving mechanism 221 and a pushing mechanism 222 .
  • the first driving mechanism 221 drives the pushing mechanism 222 to approach or move away from the adhesive tape.
  • the first driving mechanism 221 includes a linear driving mechanism such as a pneumatic cylinder, a hydraulic cylinder, and a motor.
  • the pressing mechanism 222 includes a flat plate or a roller. The pressing action of the glue punching mechanism 220 is driven by the first driving mechanism 221. 222 is completed, the first driving mechanism 221 is connected to the PLC, and the PLC controls the punching action and position of the punching mechanism 220.
  • the tape rewinding mechanism 440 pulls the tape, so that the tape on the tape
  • the double-sided tape 410 reaches the designated position in advance (within the stamping range of the punching mechanism 220), and then the PLC controls the first driving mechanism 221 to drive the pushing mechanism 222.
  • the first driving mechanism 221 drives the pushing mechanism 222 to return, the double-sided tape 410 is attached to the diaphragm or pole piece, and the tape rewinding mechanism 440 synchronously rewinds the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position, thereby achieving the desired position.
  • the pressing action of the pressing mechanism 222 in the embodiment of the present application is completed by the first driving mechanism 221 such as a pneumatic cylinder or a hydraulic cylinder, and the reciprocating movement of the pressing mechanism 222 is controlled by PLC.
  • the first driving mechanism 221 such as a pneumatic cylinder or a hydraulic cylinder
  • PLC the reciprocating movement of the pressing mechanism 222
  • the embodiment of the present application does not limit the location of the pressing mechanism 222 because the pressing mechanism 222 can be arranged on the side of the tape 400 away from the pole piece or diaphragm, or it can also be arranged on the pole piece. Or the side of the diaphragm facing away from the adhesive tape 400. Both of these two placement positions of the pressing mechanism 222 fall within the protection scope of the embodiments of the present application.
  • the pressing mechanism 222 is disposed on the side of the tape 400 facing away from the pole piece or diaphragm.
  • the glue punching mechanism 220 reciprocally pushes the tape 400 to the pole piece or diaphragm, so that the double-sided tape 410 on the tape 400 fits to the pole piece or diaphragm.
  • the pushing mechanism 222 acts on the tape 400 Instead of acting on the pole piece or the diaphragm, the tensile deformation damage caused by the pushing mechanism 222 to the pole piece or the diaphragm can be avoided.
  • the pressing mechanism 222 includes a first flat plate 2221 , and the first flat plate 2221 is disposed opposite to the adhesive tape.
  • the thickness, shape and distribution method of the first flat plate 2221 are not limited and can be determined according to the environmental space where the first flat plate 2221 is located.
  • the first flat plate 2221 acts on the adhesive tape 400
  • the first flat plate 2221 The pressing surface is set opposite to the tape 400, and the projection surface of the pressing surface on the tape 400 can cover at least one piece of double-sided tape 410, so that the first flat plate 2221 can completely push the double-sided tape 410 to the pole piece. Or on the diaphragm, to reduce the phenomenon that the double-sided tape 410 is not firmly bonded to the pole piece or diaphragm.
  • the purpose of flatly applying the double-sided tape 410 to the pole piece or diaphragm through the pressing surface can be achieved, thereby reducing the need for the double-sided tape 410 to be applied. Wrinkles or tilts may occur during the glueing process.
  • the pressing plane of the first flat plate 2221 can be parallel to the adhesive tape to better ensure the adhesive effect.
  • the second embodiment of the present application provides a glue applying mechanism 200 .
  • the pushing mechanism 222 includes a moving roller 260 , and the moving roller 260 is used for the adhesive tape 400 to bypass.
  • the gluing mechanism 200 applies roller gluing to the pole pieces or separators by directly arranging the tape unwinding mechanism 430 for dispensing glue and the tape rewinding mechanism 440 for retracting the release paper 420 on the poles.
  • the same side of the piece or diaphragm, and at least part of the tape 400 is wrapped around the moving roller 260, and then the driving mechanism drives the moving roller 260 to fit the double-sided tape 410 on the tape 400 to the pole piece or diaphragm, and simultaneously rotate the tape to unwind.
  • mechanism 430 and tape winding mechanism 440 so that the double-sided tape 410 can be attached to the pole piece or diaphragm under the force of the moving roller 260.
  • the tape 400 cooperates with the moving roller 260 to form a U-shaped tape.
  • the moving roller 260 is disposed in the U-shaped groove of the U-shaped tape and drives the U-shaped tape to run in the direction of the pole piece or diaphragm.
  • the U-shaped groove formed by the U-shaped tape cooperates with the arc surface of the moving roller 260, which can improve the matching degree between the tape 400 and the moving roller 260, so that the tape 400 can move smoothly to the pole piece or diaphragm under the driving of the moving roller 260. This reduces the occurrence of wrinkles or loose fitting of the tape 400 during the transportation process.
  • the gluing mechanism 200 in the embodiment of the present application uses a roller pasting method to glue the pole piece or diaphragm, and drives the moving roller 260 through a driving mechanism such as a pneumatic cylinder and a hydraulic cylinder to stick the double-sided tape on the tape to the pole piece or diaphragm.
  • a driving mechanism such as a pneumatic cylinder and a hydraulic cylinder to stick the double-sided tape on the tape to the pole piece or diaphragm.
  • the double-sided tape 410 can be attached to the pole piece or diaphragm under the action of the moving roller 260.
  • the embodiment of the present application realizes the lamination of the adhesive tape 400 through the moving roller 260, which has a simple structure and saves space.
  • the glue application mechanism also includes a pressure-bearing mechanism 210.
  • the pressure-bearing mechanism 210 and the glue punching mechanism 220 are spaced apart to form a channel for the tape 400 and the pole piece or diaphragm to pass through.
  • the pressure-bearing mechanism 210 , the adhesive tape 400 and the glue-discharging mechanism 220 are arranged in sequence, and the pole pieces or diaphragms are located between the pressure-bearing mechanism 210 and the adhesive tape 400 , or the pole pieces or diaphragms are located between the adhesive-applying mechanism 220 and the adhesive tape.
  • the glue punching mechanism 220 can reciprocally push the tape 400 or the pole piece or diaphragm to the pressure-bearing mechanism 210 so that the double-sided tape 410 is attached to the pole piece or diaphragm.
  • the pressure-bearing mechanism 210 in the embodiment of the present application can support the pole piece or diaphragm, thereby reducing the damage of the pole piece or diaphragm under the pushing action of the glue punching mechanism 220.
  • the combination of 220 can improve the bonding strength between the tape 400 and the diaphragm or pole piece.
  • a second flat plate 211 is provided on the side of the pressure-bearing mechanism 210 facing the adhesive tape 400 .
  • the part of the tape 400 that interacts with the pole piece or diaphragm is set to run parallel to the pole piece or diaphragm.
  • the thickness, shape and distribution method of the second flat plate 211 are not limited, and can be determined according to the location where the second flat plate 211 is located.
  • the pressure-bearing surface of the second flat plate 211 is set opposite to the adhesive tape 400, so that the second flat plate 211 can fully support the double-sided tape 410, so that the double-sided tape 410 can fit to the pole piece or diaphragm. to reduce the phenomenon that the double-sided tape 410 is not firmly bonded to the pole piece or diaphragm.
  • the projected surface of the pressure-bearing surface on the tape 400 can cover the double-sided tape 410, so that the double-sided tape 410 can be completely attached to the pole piece or diaphragm.
  • the pressure-bearing surface of the second flat plate 211 is set parallel to the adhesive part of the adhesive tape 400 to further reduce the phenomenon that the double-sided adhesive tape 410 is not firmly bonded to the pole piece or separator.
  • the pushing mechanism 222 includes the first flat plate 2221
  • the pushing mechanism 222 by cooperating in parallel with the first flat plate 2221 of the pushing mechanism 222 and the second flat plate 211 of the pressure-bearing mechanism, the pushing of the tape 400, pole piece and diaphragm in the glue punching mechanism 220 can be reduced.
  • the tape 400 is tilted or wrinkled under pressure, thereby improving the bonding reliability between the tape 400 and the diaphragm or pole piece.
  • the pressure-bearing mechanism is configured as a support roller 250.
  • the support roller 250 is located in the running path of the pole piece or diaphragm and supports the pole piece. or diaphragm.
  • the glue application mechanism 200 includes a moving roller 260 and a support roller 250 distributed on both sides of the tape 400.
  • the support roller 250 is located in the running path of the pole piece or diaphragm and supports and guides the pole piece or diaphragm.
  • the tape 400 faces the pole.
  • Double-sided tape 410 is provided on one side of the sheet or diaphragm, and the moving roller 260 can drive the tape to run in the direction of the support roller 250, so that the double-sided tape 410 is attached to the pole piece or diaphragm.
  • the gluing mechanism 200 uses a roller method to glue the pole pieces or diaphragms, by directly arranging the tape unwinding mechanism 430 for dispensing glue and the tape rewinding mechanism 440 for retracting the release paper 420 on the same side of the pole pieces or diaphragms.
  • the support roller 250 cooperates with the moving roller 260, at least part of the tape 400 is wrapped around the moving roller 260, and then the driving mechanism drives the moving roller 260 to fit the double-sided tape 410 on the tape 400 to the pole piece at the support roller 250 or On the diaphragm, at the same time, the tape unwinding mechanism 430 and the tape rewinding mechanism 440 are rotated, so that the double-sided tape 410 is attached to the pole piece or diaphragm under the squeezing force between the moving roller 260 and the support roller 250 .
  • the support roller 250 provided in the embodiment of the present application can not only support the pole piece or diaphragm, but also play the role of guiding the pole piece or diaphragm. Moreover, the contact surface between the support roller 250 and the pole piece or diaphragm is small. It can reduce the wear of the pole piece or diaphragm by the pressure-bearing mechanism and improve the operational reliability of the pole piece or diaphragm.
  • an elastic buffer layer 2222 is provided on the side of the pressure-bearing mechanism 210 and/or the glue-discharging mechanism 220 facing the pole piece or diaphragm.
  • an elastic buffer layer 2222 can be provided on the pressure-bearing surface of the pressure-bearing mechanism 210 and the pressing surface of the glue punching mechanism 220.
  • the elastic buffer layer 2222 can be made of flexible material such as rubber or silicone. Buffering the force exerted by the pressure-bearing mechanism 210 and/or the glue punching mechanism 220 on the pole piece, diaphragm or tape 400 reduces the risk of the pole piece, diaphragm or tape 400 being damaged.
  • the elastic buffer layer 2222 may be provided on the pressure-bearing surface of the second flat plate 211 or the pressing surface of the first flat plate 2221 .
  • the elastic buffer layer 2222 may be provided on the surface of the moving roller 260 or the supporting roller 250 .
  • the thickness of the elastic buffer layer 2222 is smaller than the thickness of the pole piece, separator and tape 400, thereby reducing the risk of excessive thickness of the elastic buffer layer 2222 causing the pole piece, separator and tape 400 to come into contact with the elastic buffer layer 2222. Tilt or wrinkle phenomenon.
  • the gluing mechanism also includes at least one tension roller supporting the tape 400 (the first tension roller 230 and the second tension roller 240 as shown in Figure 2) and a second drive that drives the tension roller.
  • Mechanism 231 the second driving mechanism 231 drives the tension roller to adjust the running attitude of the tape 400.
  • the tension roller is disposed on the side of the tape 400 facing away from the glue punching mechanism 220, and the side of the tension roller that cooperates with the tape 400 is set as a curved surface.
  • the second driving mechanism 231 for driving the tension roller can be pneumatic. Cylinder, hydraulic cylinder or wax motor and other linear drive mechanisms, when the glue punching mechanism 220 pushes the tape 400, the tension roller is always in close contact with the tape 400, so as to achieve the purpose of supporting the tape 400 and guiding the tape 400, reducing the need for tape 400 appears tilted or wrinkled during movement.
  • the embodiment of the present application can ensure the parallelism between the tape 400 and the pole piece or diaphragm when applying the glue, and reduce the double-sided tape 410 during the glue application process. There are wrinkles or tilts.
  • the glue punching mechanism includes a first flat plate 2221, and the glue applying mechanism includes two tensioning rollers (the first tensioning roller 230 and the second tensioning roller 240 as shown in Figure 2).
  • the rollers are respectively arranged upstream and downstream of the glue punching mechanism.
  • two tension rollers are respectively arranged upstream and downstream of the pressing mechanism 222 to achieve the purpose of two-point positioning and leveling of the tape 400.
  • the two tension rollers are arranged on the back of the tape 400.
  • One side of the punching mechanism 220, and the side where the two tension rollers cooperate with the tape 400 is set as a curved surface.
  • the embodiment of the present application can also reduce the risk of the tape 400 being rolled up in the tape unwinding mechanism 430 and/or the tape rewinding due to the excessive transmission distance of the tape 400.
  • the mechanism 440 is tilted and wrinkled.
  • the gluing mechanism 200 of the embodiment of the present application adopts a flat sticking method to glue the pole pieces or diaphragms.
  • the tape 400 is transported through the tape unwinding mechanism 430 and the tape rewinding mechanism 440.
  • the tape 400 includes a release paper 420 and a release paper 420.
  • the double-sided tape 410 on the paper 420, the pole piece or diaphragm passes from the bottom of the tape 400, and the transmission direction of the pole piece or diaphragm is perpendicular to the transmission direction of the tape, and the double-sided tape 410 of the tape 400 faces the pole piece or diaphragm,
  • Two tension rollers are also provided between the tape unwinding mechanism 430 and the tape rewinding mechanism 440.
  • the side of the tape 400 facing away from the double-sided tape 410 is provided with a glue punching mechanism 220 (glue punching mechanism) connected to a driving mechanism such as a cylinder. 220 is covered with an elastic material), and a pressure-bearing mechanism 210 is provided correspondingly on the side of the pole piece or diaphragm facing away from the adhesive tape.
  • a glue punching mechanism 220 glue punching mechanism
  • driving mechanism such as a cylinder.
  • 220 is covered with an elastic material
  • a pressure-bearing mechanism 210 is provided correspondingly on the side of the pole piece or diaphragm facing away from the adhesive tape.
  • the stamping action of the glue punching mechanism 220 is completed by the cylinder.
  • the cylinder is connected to the PLC.
  • the PLC controls the punching action and position of the glue punching mechanism 220.
  • the tape rewinding mechanism 440 pulls the tape.
  • the double-sided tape 410 on the tape reaches the designated position in advance (within the stamping range of the glue punching mechanism 220), and then the PLC controls the glue punching mechanism to flush the double-sided tape 410 onto the diaphragm or pole piece, and then the glue punching mechanism 220 returns, and the double-sided tape 410 is flushed to the diaphragm or pole piece.
  • the surface tape 410 is attached to the diaphragm or pole piece, and the tape rewinding mechanism 440 simultaneously rewinds the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position.
  • the glue punching mechanism 220 and the pressure-bearing mechanism 210 This reduces the risk of pole pieces or diaphragms being cut off.
  • the gluing process of the gluing mechanism can be carried out simultaneously when the pole piece is cut (cut by the cutting device 600 in Figure 1 ), without increasing the winding cycle time of the winding system 100, so that the gluing The action is complete.
  • One of the biggest advantages of the glue application mechanism in the embodiment of the present application is that it can be made very compact, and the glue cutting process and space are omitted, and the layout space of the winding system can be maximized.

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Abstract

Provided in the present application are an adhesive pasting mechanism and a winding system. The adhesive pasting mechanism provided by the present application is used for a winding system. The winding system is used for winding an electrode sheet and a separator to form an electrode assembly, and comprises an adhesive tape unwinding mechanism which is used for unwinding an adhesive tape, the adhesive tape being provided with a plurality of double-sided adhesives distributed at intervals in an unwinding direction; an adhesive dispensing mechanism which is located at the downstream of the adhesive tape unwinding mechanism and can move in a reciprocating mode, so as to paste the double-sided adhesive to the electrode sheet or the separator; and an adhesive tape winding mechanism which is located at the downstream of the adhesive dispensing mechanism and is used for winding the adhesive tape. The adhesive pasting mechanism provided by the present application can bond an electrode sheet and a separator together by means of double-sided adhesives, and particularly can bond head and tail portions of an electrode sheet with a separator, thereby solving the problems of poor coating of electrode assemblies, wrinkling and warping of head portions and folding of feeding. In addition, an electrode sheet or a separator is bonded by means of a plurality of double-sided adhesives distributed at intervals, so that the adhesive cutting process and space can be omitted, thus improving the working efficiency and saving the space.

Description

贴胶机构及卷绕系统Gluing mechanism and winding system 技术领域Technical field
本申请实施例涉及储能技术领域,具体涉及一种贴胶机构及卷绕系统。The embodiments of the present application relate to the field of energy storage technology, and specifically relate to a glue application mechanism and a winding system.
背景技术Background technique
在电池卷绕制作过程中,会涉及到极片入料和切断收尾等工序,在极片入料和切断收尾过程中,常常在极片的头部和尾部发生打折或起皱的问题,影响电池的质量。In the battery winding manufacturing process, there will be processes such as pole piece feeding, cutting and finishing. During the pole piece feeding, cutting and finishing process, problems such as folding or wrinkling often occur at the head and tail of the pole piece, which affects Battery quality.
发明内容Contents of the invention
鉴于上述问题,本申请实施例提供了一种贴胶机构及卷绕系统,能够在极片的头尾部分与隔膜粘接,以减少电极组件头部打皱起翘和入料打折的问题。In view of the above problems, embodiments of the present application provide a glue application mechanism and a winding system that can bond the separator at the head and tail parts of the pole piece to reduce the problems of wrinkles and warping at the head of the electrode assembly and discounting of the incoming materials.
本申请提供了一种贴胶机构,用于卷绕系统,卷绕系统用于将极片和隔膜卷绕形成电极组件,包括:胶带放卷机构,用于放卷胶带,胶带设置有沿放卷方向间隔分布的多个双面胶;冲胶机构,位于胶带放卷机构的下游,冲胶机构能够往复移动,以将双面胶贴合至极片或隔膜;胶带收卷机构,位于冲胶机构的下游,用于收卷胶带。This application provides a glue application mechanism for a winding system. The winding system is used to wind pole pieces and diaphragms to form an electrode assembly. It includes: a tape unwinding mechanism for unwinding tape. The tape is provided with an edge unwinding device. Multiple double-sided tapes are spaced apart in the roll direction; the glue punching mechanism is located downstream of the tape unwinding mechanism. The glue punching mechanism can reciprocate to fit the double-sided tape to the pole piece or diaphragm; the tape rewinding mechanism is located at the glue punching mechanism. Downstream of the mechanism, it is used to rewind the tape.
本实施例提供的贴胶机构能够使极片与隔膜通过双面胶粘接在一起,尤其能够在极片的头尾部分与隔膜粘接,以此解决电极组件包覆不良以及头部打皱起翘和入料打折的问题。另外,通过多个间隔分布的双面胶粘贴极片或者隔膜,可以省去切胶的工序和空间,提高工作效率,节省空间。The gluing mechanism provided in this embodiment can bond the pole piece and the separator together through double-sided tape, especially the head and tail parts of the pole piece and the separator, thereby solving the problem of poor coating of the electrode assembly and wrinkles on the head. Problems with warping and incoming material discounts. In addition, by pasting the pole pieces or diaphragms with multiple spaced double-sided tapes, the glue cutting process and space can be omitted, improving work efficiency and saving space.
在一些实施例中,冲胶机构包括第一驱动机构和推压机构,第一驱动机构驱动推压机构靠近或远离胶带。当胶带上的双面胶到达指定位置,第一驱动机构驱动推压机构将双面胶贴合到隔膜或者极片上,通过第一驱动机构与 推压机构的配合,可以提高双面胶与隔膜或者极片的粘接牢固性。In some embodiments, the glue punching mechanism includes a first driving mechanism and a pushing mechanism, and the first driving mechanism drives the pushing mechanism toward or away from the adhesive tape. When the double-sided tape on the tape reaches the designated position, the first driving mechanism drives the pushing mechanism to attach the double-sided tape to the diaphragm or pole piece. Through the cooperation of the first driving mechanism and the pushing mechanism, the double-sided tape and the diaphragm can be improved. Or the bonding strength of the pole piece.
在一些实施例中,推压机构设置于胶带背离极片或隔膜的一侧。通过将推压机构作用于胶带而不是作用于极片或隔膜,可以避免推压机构对极片或隔膜造成的拉伸变形损伤。In some embodiments, the pressing mechanism is disposed on a side of the tape facing away from the pole piece or diaphragm. By using the pushing mechanism to act on the tape rather than on the pole piece or diaphragm, the tensile deformation damage caused by the pushing mechanism to the pole piece or diaphragm can be avoided.
在一些实施例中,推压机构包括第一平板,第一平板与胶带相对设置。通过第一平板对胶带进行推压,可以达到将双面胶平贴至极片或者隔膜的目的,减少双面胶在贴胶过程中出现褶皱或者倾斜现象。In some embodiments, the pushing mechanism includes a first flat plate, and the first flat plate is disposed opposite to the adhesive tape. By pushing the tape through the first flat plate, the double-sided tape can be flatly applied to the pole piece or diaphragm, thereby reducing wrinkles or tilting of the double-sided tape during the application process.
在一些实施例中,推压机构包括动辊,动辊用于供胶带绕过。通过动辊实现对胶带的贴合,结构简单,节省空间。In some embodiments, the pushing mechanism includes a moving roller for the adhesive tape to bypass. The tape is adhered through a moving roller, which has a simple structure and saves space.
在一些实施例中,贴胶机构还包括承压机构,承压机构与冲胶机构间隔设置形成供胶带及极片或隔膜穿过的通道。承压机构能够对极片或隔膜起到支撑作用,以此减少极片或隔膜在推压机构的推压作用下发生破损现象。In some embodiments, the glue applying mechanism further includes a pressure-bearing mechanism, and the pressure-bearing mechanism and the glue punching mechanism are spaced apart to form a channel for the tape and the pole piece or diaphragm to pass through. The pressure-bearing mechanism can support the pole piece or diaphragm, thereby reducing the damage of the pole piece or diaphragm under the pushing action of the pushing mechanism.
在一些实施例中,承压机构朝向胶带的一侧设置有第二平板。通过推压机构的第一平板与承压机构的第二平板配合,可以减少胶带、极片以及隔膜在推压机构的推压作用下发生倾斜现象或者褶皱现象,以此提高胶带与隔膜或者极片的粘接牢固性。In some embodiments, a second flat plate is provided on a side of the pressure-bearing mechanism facing the adhesive tape. By cooperating with the first flat plate of the pushing mechanism and the second flat plate of the pressure-bearing mechanism, the inclination or wrinkling of the tape, pole piece and diaphragm under the pushing action of the pushing mechanism can be reduced, thereby improving the connection between the tape and the diaphragm or pole. The bonding strength of the film.
在一些实施例中,承压机构设置为支撑辊,支撑辊位于极片或隔膜的运行路径并支撑极片或隔膜。支撑辊与极片或隔膜的接触面较小,可以减少承压机构对极片或隔膜的磨损,提高极片或隔膜的运行可靠性。In some embodiments, the pressure-bearing mechanism is configured as a support roller, which is located in the running path of the pole piece or diaphragm and supports the pole piece or diaphragm. The contact surface between the support roller and the pole piece or diaphragm is small, which can reduce the wear of the pressure-bearing mechanism on the pole piece or diaphragm and improve the operational reliability of the pole piece or diaphragm.
在一些实施例中,承压机构和/或冲胶机构朝向极片或隔膜的一侧设置有弹性缓冲层。弹性缓冲层可以减少冲胶机构在贴胶过程对极片冲击过大导致的极片或隔膜断裂或者破损的现象。In some embodiments, an elastic buffer layer is provided on the side of the pressure-bearing mechanism and/or the glue-discharging mechanism facing the pole piece or diaphragm. The elastic buffer layer can reduce the phenomenon that the pole piece or diaphragm is broken or damaged due to excessive impact on the pole piece by the glue punching mechanism during the glue application process.
在一些实施例中,贴胶机构还包括支撑胶带的至少一个张紧辊以及驱动张紧辊的第二驱动机构,第二驱动机构通过驱动张紧辊以调节胶带的运行姿态。通过调整张紧辊与极片或隔膜的作用方向以及作用力,可以保证胶带的送胶平行度,减少双面胶在贴胶过程中出现褶皱或者倾斜现象。In some embodiments, the gluing mechanism further includes at least one tension roller that supports the tape and a second driving mechanism that drives the tension roller. The second driving mechanism drives the tension roller to adjust the running posture of the tape. By adjusting the direction and force of the tension roller and the pole piece or diaphragm, the parallelism of the tape feeding can be ensured and the double-sided tape can be reduced from wrinkles or tilts during the application process.
在一些实施例中,冲胶机构包括第一平板,贴胶机构包括两个张紧辊,两个张紧辊分别设置于冲胶机构的上游和下游。通过将两个张紧辊分别设置于推压机构的上游和下游,可以减少由于胶带的传送间距过大导致胶带在胶 带放卷机构和/或胶带收卷机构处发生倾斜和褶皱现象。In some embodiments, the glue punching mechanism includes a first flat plate, and the glue applying mechanism includes two tension rollers, and the two tension rollers are respectively disposed upstream and downstream of the glue punching mechanism. By arranging two tension rollers respectively upstream and downstream of the pressing mechanism, it is possible to reduce the phenomenon of tape tilting and wrinkles at the tape unwinding mechanism and/or tape rewinding mechanism due to excessive transmission distance of the tape.
本申请提供了一种卷绕系统,卷绕系统包括极片输送机构、隔膜输送机构以及根据本申请的贴胶机构,贴胶机构对应极片输送机构或隔膜输送机构设置,用于为极片或隔膜贴胶。This application provides a winding system. The winding system includes a pole piece conveying mechanism, a diaphragm conveying mechanism, and a gluing mechanism according to the present application. The gluing mechanism is configured corresponding to the pole piece conveying mechanism or the diaphragm conveying mechanism and is used to provide pole pieces. Or diaphragm glue.
本申请实施例提出的卷绕系统能够提前通过贴胶机构将双面胶粘贴在隔膜或者极片的头尾部的,此解决减少电极组件包覆不良以及头部打皱起翘和入料打折的问题。The winding system proposed in the embodiment of this application can paste the double-sided tape on the head and tail of the separator or pole piece in advance through the glue application mechanism. This solves the problem of reducing poor coating of electrode components, wrinkles and warping of the head, and discounts on incoming materials. The problem.
在一些实施例中,卷绕系统还包括并膜机构,并膜机构用于将贴有双面胶的极片或隔膜黏贴至对应的隔膜或极片。通过并膜机构的挤压作用可以使得极片与隔膜通过双面胶牢固粘接在一起。In some embodiments, the winding system further includes a film joining mechanism, and the film joining mechanism is used to stick the pole piece or separator attached with double-sided tape to the corresponding separator or pole piece. Through the squeezing effect of the membrane-joining mechanism, the pole piece and the diaphragm can be firmly bonded together through double-sided tape.
在一些实施例中,并膜机构包括两个并膜辊,两个并膜辊中的至少一个能够移动。通过至少一个的并膜辊向靠近另一个并膜辊的方向移动,可以挤压极片或隔膜,使得极片与隔膜通过双面胶牢固粘接在一起,还可以通过至少一个的并膜辊向远离另一个并膜辊的方向的移动,为极片和隔膜提供运行通道。In some embodiments, the film doubling mechanism includes two film doubling rollers, at least one of the two film doubling rollers is movable. By moving at least one film doubling roller in a direction close to the other film doubling roller, the pole piece or separator can be squeezed so that the pole piece and the separator are firmly bonded together through double-sided tape. The movement in the direction away from the other parallel film roller provides a running channel for the pole piece and diaphragm.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be construed as limiting the application. Also, the same parts are represented by the same reference numerals throughout the drawings. In the attached picture:
图1为本申请一些实施例的卷绕系统的结构示意图;Figure 1 is a schematic structural diagram of a winding system according to some embodiments of the present application;
图2为本申请第一实施例的贴胶机构的结构示意图;Figure 2 is a schematic structural diagram of the glue applying mechanism according to the first embodiment of the present application;
图3为本申请第二实施例的贴胶机构的结构示意图;Figure 3 is a schematic structural diagram of the glue applying mechanism according to the second embodiment of the present application;
图4为本申请一些实施例的胶带机构的结构示意图。Figure 4 is a schematic structural diagram of a tape mechanism according to some embodiments of the present application.
具体实施方式中的部分附图标号如下:Some reference numbers in the specific implementation are as follows:
100卷绕系统;110电极组件;100 winding system; 110 electrode assembly;
10第一隔膜输送机构,101第一隔膜,11第一隔膜放卷辊,12第一隔膜输送辊;10 the first diaphragm conveying mechanism, 101 the first diaphragm, 11 the first diaphragm unwinding roller, 12 the first diaphragm conveying roller;
20第一极片输送机构,201阴极片,21第一极片放卷辊,22第一极片输送辊;20 first pole piece conveying mechanism, 201 cathode piece, 21 first pole piece unwinding roller, 22 first pole piece conveying roller;
30第二隔膜输送机构,301第二隔膜,31第二隔膜放卷辊,32第二隔膜输送辊;30 second diaphragm conveying mechanism, 301 second diaphragm, 31 second diaphragm unwinding roller, 32 second diaphragm conveying roller;
40第二极片输送机构,401阳极片,41第二极片放卷辊,42第二极片输送辊;40 second pole piece conveying mechanism, 401 anode piece, 41 second pole piece unwinding roller, 42 second pole piece conveying roller;
200贴胶机构,210承压机构,211第二平板,220冲胶机构,221第一驱动机构,222推压机构,2221第一平板,2222弹性缓冲层,230第一张紧辊,231第二驱动机构,240第二张紧辊,250支撑辊,260动辊;200 Gluing mechanism, 210 Pressure-bearing mechanism, 211 Second flat plate, 220 Glue punching mechanism, 221 First driving mechanism, 222 Pushing mechanism, 2221 First flat plate, 2222 Elastic buffer layer, 230 First tensioning roller, 231 Two driving mechanisms, 240 second tension roller, 250 support roller, 260 moving roller;
400胶带,410双面胶,420离型纸,430胶带放卷机构,440胶带收卷机构;400 tape, 410 double-sided tape, 420 release paper, 430 tape unwinding mechanism, 440 tape rewinding mechanism;
500并膜机构,510第一并膜辊,520第二并膜辊,530第三并膜辊,540第四并膜辊;500 film doubling mechanism, 510 first film doubling roller, 520 second film doubling roller, 530 third film doubling roller, 540 fourth film doubling roller;
600切割装置。600 cutting device.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Sequence or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is only an association relationship describing associated objects, indicating that there can be three relationships, such as A and/or B, which can mean: A exists alone, and A exists simultaneously and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of this application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to It is more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“垂直”“平行”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" and "vertical" "Horizontal", "vertical", "parallel", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship as follows: The orientations or positional relationships shown in the drawings are only for convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore It cannot be understood as a limitation on the embodiments of this application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly stated and limited, technical terms such as "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. It can be disassembled and connected, or integrated; it can also be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
需要说明的是,电极组件是电池单体中发生电化学反应的部件,电极组件主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成电极组件的主体部,正极片和负极片不具有活性物质的部分各自构成极耳。正极极耳和负极极耳可以共同位于主体部的一端或是分别位于主体部的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳连接电极端子以形成电流回路。It should be noted that the electrode assembly is the component that undergoes electrochemical reactions in the battery cell. The electrode assembly is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and usually there is a separator between the positive electrode sheets and the negative electrode sheets. The portions of the positive electrode sheet and the negative electrode sheet that contain active material constitute the main body of the electrode assembly, and the portions of the positive electrode sheet and the negative electrode sheet that do not contain active material each constitute the tabs. The positive electrode tab and the negative electrode tab can be located together at one end of the main body or respectively located at both ends of the main body. During the charging and discharging process of the battery, the positive active material and negative active material react with the electrolyte, and the tabs are connected to the electrode terminals to form a current loop.
现有的电池卷绕制作过程,会涉及到极片入料和切断收尾等工序,在极片入料和切断收尾过程中,常常在极片的头部和尾部发生打折或起皱的问题,影响电池的质量。具体地,电池卷绕是由阴阳极片和隔膜分次排序且按照先后入料顺序在卷针上卷绕制作成电极组件的电极组件制造工艺。阴阳极片在起卷入料时,头部的极片没有张力约束,阴阳极片被切断后收尾入卷也没有张力约束,导致阴阳极片的宽度自由度无法限制,易引起卷绕的头尾Overhng(阳极包覆阴极)失效。The existing battery winding manufacturing process involves processes such as pole piece feeding, cutting and finishing. During the pole piece feeding, cutting and finishing processes, problems such as folding or wrinkling often occur at the head and tail of the pole piece. Affect the quality of the battery. Specifically, battery winding is an electrode assembly manufacturing process in which the cathode and anode sheets and separators are arranged in order and wound on a winding needle in the order of feeding to make an electrode assembly. When the cathode and anode sheets are being rolled into the material, there is no tension constraint on the pole sheets at the head. There is no tension constraint on the cathode and anode sheets after they are cut off and wound up. As a result, the freedom of width of the cathode and anode sheets cannot be limited, which easily causes winding problems. The tail Overhng (the anode coating the cathode) failed.
为了解决市场上电池卷绕制作过程极片的头尾部操作不当的技术问题,利用隔膜在卷绕过程是连续且是在翻转后再切断,提出了卷绕系统提前通过贴胶机构将双面胶粘贴在隔膜或者头尾部的极片上,然后通过卷绕系统使得极片的头部和尾部粘接在隔膜上,这样极片随着隔膜入卷,从而避免极片的头尾偏移导致Overhang(阳极包覆阴极)不良的问题。而且,本申请提供的贴胶机构能够使用简单且占用空间小的机构,使极片与隔膜通过双面胶粘接在一起,尤其能够在极片的头尾部分与隔膜粘接,以此解决电极组件包覆不良以及头部打皱起翘和入料打折的问题。另外,通过多个间隔分布的双面胶粘贴极片或者隔膜,可以省去切胶的工序和空间,提高工作效率,节省空间。In order to solve the technical problem of improper operation of the head and tail of the pole piece in the battery winding manufacturing process on the market, the winding system is proposed to use the double-sided tape in advance through the glue application mechanism by using the separator to be continuous during the winding process and cut after turning over. Paste it on the diaphragm or the pole pieces at the head and tail, and then use the winding system to make the head and tail of the pole piece bonded to the diaphragm, so that the pole piece rolls with the diaphragm, thereby avoiding the head and tail deviation of the pole piece causing overhang. (Anode coated cathode) problem. Moreover, the glue-applying mechanism provided by this application can be simple to use and takes up little space, so that the pole piece and the diaphragm are bonded together through double-sided tape, and can especially be bonded to the diaphragm at the head and tail parts of the pole piece to solve the problem. The electrode assembly is poorly covered, the head is wrinkled and warped, and the incoming material is discounted. In addition, by pasting the pole pieces or diaphragms with multiple spaced double-sided tapes, the glue cutting process and space can be omitted, improving work efficiency and saving space.
如图1所示,本申请提供了一种卷绕系统100,如图2所示,提供了本申请第一实施例的贴胶机构200,如图3所示,提供了本申请第二实施例的一种贴胶机构200,其中,卷绕系统100包括本申请本申请第一实施例的贴胶机构200或本申请第二实施例的贴胶机构200,下面通过贴胶机构结合卷绕系统100进行详细阐述。As shown in Figure 1, this application provides a winding system 100. As shown in Figure 2, it provides a glue application mechanism 200 according to the first embodiment of this application. As shown in Figure 3, it provides a second implementation of this application. A gluing mechanism 200 according to the example, wherein the winding system 100 includes the gluing mechanism 200 of the first embodiment of this application or the gluing mechanism 200 of the second embodiment of this application. Below, the gluing mechanism is combined with the winding mechanism. System 100 is described in detail.
如图1所示,本申请提供的卷绕系统100包括极片输送机构、隔膜输送机构以及贴胶机构200,贴胶机构200对应极片或隔膜设置,用于为极片或隔 膜贴双面胶410。As shown in Figure 1, the winding system 100 provided by this application includes a pole piece conveying mechanism, a diaphragm conveying mechanism, and a gluing mechanism 200. The gluing mechanism 200 is provided corresponding to the pole piece or diaphragm and is used to double-sided the pole piece or diaphragm. Glue 410.
在本实施例中,具体地,卷绕系统100包括第一极片输送机构20、第二极片输送机构40、隔膜输送机构和并膜机构500,并膜机构500根据贴胶机构200的设置位置的下游设置,当双面胶410已经贴在隔膜或者极片上后,经过对应的并膜机构500推压极片或者隔膜使极片与隔膜通过双面胶410粘接起来。In this embodiment, specifically, the winding system 100 includes a first pole piece conveying mechanism 20 , a second pole piece conveying mechanism 40 , a diaphragm conveying mechanism, and a film doubling mechanism 500 , and the doubling mechanism 500 is configured according to the glue applying mechanism 200 It is set downstream of the position. When the double-sided tape 410 has been attached to the diaphragm or pole piece, the pole piece or diaphragm is pushed by the corresponding film joining mechanism 500 so that the pole piece and the diaphragm are bonded through the double-sided tape 410.
进一步地,第一极片输送机构20为阴极片输送机构或者阳极片输送机构中的一个,第二极片输送机构40为阴极片输送机构或者阳极片输送机构中的另一个,为了方便阐述,以第一极片输送机构20为阴极片输送机构以及第二极片输送机构40为阳极片输送机构为例进行阐述,并膜机构500设置于第一极片输送机构20、第二极片输送机构40或隔膜输送机构的并膜位置,使阴极片201和/或阳极片401与隔膜能够在并膜位置粘接。Further, the first pole piece conveying mechanism 20 is one of the cathode piece conveying mechanism or the anode piece conveying mechanism, and the second pole piece conveying mechanism 40 is the other one of the cathode piece conveying mechanism or the anode piece conveying mechanism. For convenience of explanation, Taking the first pole piece conveying mechanism 20 as the cathode piece conveying mechanism and the second pole piece conveying mechanism 40 as the anode piece conveying mechanism as an example, the membrane mechanism 500 is disposed in the first pole piece conveying mechanism 20 and the second pole piece conveying mechanism. The laminated position of the mechanism 40 or the separator transport mechanism enables the cathode sheet 201 and/or the anode sheet 401 and the separator to be bonded at the laminated position.
在本申请中,以第一极片输送机构20为阴极片输送机构,第二极片输送机构40为阳极片输送机构为例进行说明。In this application, the first pole piece transporting mechanism 20 is a cathode sheet transporting mechanism and the second pole sheet transporting mechanism 40 is an anode sheet transporting mechanism as an example for description.
本申请的实施例通过在电池的电极组件的卷绕过程中,在阴阳极片入卷和收尾切断时,先将双面胶410粘接在极片或者隔膜上,然后通过并膜机构500的挤压作用,可以把极片的起始端和收尾端粘接在隔膜上,使得极片的起始端和收尾端在收卷的时候没有极片偏移引起的头尾包覆不良和头部入料打折和打皱现象。In the embodiment of the present application, during the winding process of the battery electrode assembly, when the cathode and anode sheets are rolled in and cut off, the double-sided tape 410 is first bonded to the electrode sheet or separator, and then the double-sided tape 410 is bonded to the electrode sheet or separator through the film joining mechanism 500. The squeezing effect can bond the starting and ending ends of the pole pieces to the diaphragm, so that the starting and ending ends of the pole pieces will not have poor head-to-tail coating and head intrusion caused by pole piece offset during winding. Material discounts and wrinkles.
在一些实施例中,如图1所示,卷绕系统100还包括并膜机构500,并膜机构500用于将贴有双面胶410的极片或隔膜黏贴至对应的隔膜或极片。In some embodiments, as shown in FIG. 1 , the winding system 100 also includes a film joining mechanism 500 . The film joining mechanism 500 is used to stick the pole piece or separator with the double-sided tape 410 to the corresponding separator or pole piece. .
在本实施例中,卷绕系统100包括依次设置的第一隔膜输送机构10、第一极片输送机构20、第二隔膜输送机构30和第二极片输送机构40,第一隔膜输送机构10和/或第二隔膜输送机构30设置有并膜机构500。在双面胶410已经贴在隔膜或者极片上后,经过对应的并膜机构500将极片与隔膜通过双面胶410粘接起来,极片随着隔膜入料,从而不会出现极片的头部打折或者打皱现象,更不会出现极片包覆不良的现象。通过本申请实施例的并膜机构500的挤压作用可以使得极片与隔膜通过双面胶410牢固粘接在一起。In this embodiment, the winding system 100 includes a first diaphragm conveying mechanism 10 , a first pole piece conveying mechanism 20 , a second diaphragm conveying mechanism 30 and a second pole piece conveying mechanism 40 arranged in sequence. The first diaphragm conveying mechanism 10 And/or the second membrane conveying mechanism 30 is provided with a membrane doubling mechanism 500 . After the double-sided tape 410 has been attached to the diaphragm or pole piece, the pole piece and the diaphragm are bonded through the corresponding film joining mechanism 500 through the double-sided tape 410. The pole piece is fed with the diaphragm, so that there will be no pole pieces. The head will be discounted or wrinkled, and there will be no poor coating of the pole pieces. Through the squeezing action of the film joining mechanism 500 in the embodiment of the present application, the pole piece and the separator can be firmly bonded together through the double-sided tape 410 .
在一些实施例中,如图1所示,并膜机构500包括两个并膜辊,两个并 膜辊中的至少一个能够移动。In some embodiments, as shown in Figure 1, the doubling mechanism 500 includes two doubling rollers, at least one of the two doubling rollers is movable.
在本实施例中,例如图1所示,并膜机构500的第一并膜辊510可以移动,通过第一并膜辊510的移动可以将第一隔膜101推到第二并膜辊520处的阴极片201,然后将第一隔膜101与阴极片201通过双面胶410粘接起来,并膜机构500的第三并膜辊530可以移动,通过第三并膜辊530的移动可以将第二隔膜301推到第四并膜辊540处的阳极片401,可以把阳极片401和第二隔膜301通过双面胶410牢固粘接起来。In this embodiment, for example, as shown in Figure 1, the first film doubling roller 510 of the film doubling mechanism 500 can move, and the first diaphragm 101 can be pushed to the second film doubling roller 520 through the movement of the first film doubling roller 510. The cathode sheet 201 is then bonded to the first separator 101 and the cathode sheet 201 through double-sided tape 410. The third film doubling roller 530 of the film doubling mechanism 500 can move, and the third film doubling roller 530 can move. The second separator 301 is pushed to the anode sheet 401 at the fourth film joining roller 540, and the anode sheet 401 and the second separator 301 can be firmly bonded through the double-sided tape 410.
本申请的实施例通过至少一个的并膜辊向靠近另一个并膜辊的方向移动,通过两个并膜辊的相向运动可以挤压极片或隔膜,使得极片与隔膜通过双面胶410牢固粘接在一起,还可以通过至少一个的并膜辊向远离另一个并膜辊的方向的移动,为极片和隔膜提供通道使得极片和隔膜顺利通过。In the embodiment of the present application, at least one film doubling roller moves in a direction close to another film doubling roller, and the pole piece or separator can be squeezed through the relative movement of the two film doubling rollers, so that the pole piece and the separator pass through the double-sided tape 410 Firmly bonded together, it is also possible to provide a channel for the pole piece and the separator by moving at least one film doubling roller in a direction away from the other doubling roller so that the pole piece and the separator can pass smoothly.
下面以图1所示的本申请的卷绕系统100阐述具体实施方式:The specific implementation is described below with reference to the winding system 100 of the present application shown in Figure 1:
卷绕系统100主要通过两大机构实现:第一,本申请提供的贴胶机构200,贴胶机构200设置在卷绕系统100的并膜机构500(如图1所示的第一并膜辊510和第二并膜辊520)位置的上游,贴胶机构200包括驱动胶带400的双面胶410贴至极片(如图1所示的阴极片201)或隔膜(如图1所示的第一隔膜101)的驱动装置;第二,并膜机构500,以双面胶410贴在隔膜(如图1所示的第一隔膜101)的方案为例,通过气缸等驱动机构的推动第一并膜辊510把有双面胶410的第一隔膜101部分推到阴极片201的位置,并膜机构500的第一并膜辊510与并膜机构500的第二并膜辊510压紧第一隔膜101与阴极片201,使隔膜与极片通过双面胶410粘接在一起,之后并膜机构500的气缸退回,然后切割装置600切割极片,等待下一步动作。The winding system 100 is mainly realized through two major mechanisms: first, the glue application mechanism 200 provided by this application. The glue application mechanism 200 is provided in the film doubling mechanism 500 of the winding system 100 (the first film doubling roller shown in Figure 1 510 and the second film merging roller 520), the glue application mechanism 200 includes the double-sided tape 410 of the driving tape 400 to be applied to the pole piece (the cathode piece 201 shown in Figure 1) or the diaphragm (the third film shown in Figure 1). A driving device for the diaphragm 101); secondly, the film doubling mechanism 500, taking the solution in which the double-sided tape 410 is attached to the diaphragm (the first diaphragm 101 as shown in Figure 1) as an example, is driven by a driving mechanism such as a cylinder to first The doubling roller 510 pushes the part of the first separator 101 with the double-sided tape 410 to the position of the cathode sheet 201, and the first doubling roller 510 of the doubling mechanism 500 presses the second doubling roller 510 of the doubling mechanism 500. A diaphragm 101 and a cathode piece 201 are bonded together through double-sided tape 410, and then the cylinder of the membrane mechanism 500 is retracted, and then the cutting device 600 cuts the pole piece, waiting for the next step.
本申请的实施例提出了通过将极片的头尾部与隔膜通过双面胶410粘接起来,可以改善因为极片的入料部分与隔膜之间角度过大导致的头部入料打折和打皱问题。另外,通过将极片的头尾部与隔膜粘接起来,还可以改善因为极片的入料部分与隔膜之间角度过大导致的CCD(相机视觉检测)检测错误导致误判的问题。The embodiment of the present application proposes that by bonding the head and tail of the pole piece to the diaphragm through double-sided tape 410, it is possible to improve the head feeding and folding caused by the excessive angle between the feeding part of the pole piece and the diaphragm. Wrinkle problem. In addition, by bonding the head and tail of the pole piece to the diaphragm, it can also improve the problem of misjudgment caused by CCD (camera vision detection) detection errors caused by the excessive angle between the feeding part of the pole piece and the diaphragm.
需要说明的是,本申请的实施例只是对卷绕系统100中与发明点有关的结构进行了详细阐述,并不代表卷绕系统100不具备其他结构,例如,卷绕 系统100的第一隔膜输送机构10还设置有第一隔膜放卷辊11以及第一隔膜输送辊12,卷绕系统100的第一极片输送机构20还设置有第一极片放卷辊21以及第一极片输送辊22,卷绕系统100的第二隔膜输送机构30还设置有第二隔膜放卷辊31以及第二隔膜输送辊32,卷绕系统100的第二极片输送机构40还设置有第二极片放卷辊41以及第二极片输送辊42。It should be noted that the embodiments of the present application only elaborate on the structures in the winding system 100 related to the invention, and do not mean that the winding system 100 does not have other structures, for example, the first diaphragm of the winding system 100 The conveying mechanism 10 is also provided with a first diaphragm unwinding roller 11 and a first diaphragm conveying roller 12. The first pole piece conveying mechanism 20 of the winding system 100 is also provided with a first pole piece unwinding roller 21 and a first pole piece conveying roller. roller 22, the second separator conveying mechanism 30 of the winding system 100 is also provided with a second separator unwinding roller 31 and a second separator conveying roller 32, and the second pole piece conveying mechanism 40 of the winding system 100 is also provided with a second pole The film unwinding roller 41 and the second pole piece conveying roller 42.
本申请中的上游或下游指的是加工工序的前后顺序。The upstream or downstream in this application refers to the sequence before and after the processing steps.
下面详细介绍本申请的贴胶机构200。The glue applying mechanism 200 of this application is introduced in detail below.
如图2所示,本申请提供的贴胶机构200包括胶带放卷机构430、冲胶机构220以及胶带收卷机构440,胶带放卷机构430用于放卷胶带400,胶带400设置有沿放卷方向间隔分布的多个双面胶410,冲胶机构220位于胶带放卷机构430的下游,冲胶机构220能够往复移动,以将双面胶410贴合至极片或隔膜,胶带收卷机构440位于冲胶机构220的下游,用于收卷胶带。As shown in Figure 2, the glue application mechanism 200 provided by the present application includes a tape unwinding mechanism 430, a glue punching mechanism 220 and a tape rewinding mechanism 440. The tape unwinding mechanism 430 is used to unwind the tape 400. The tape 400 is provided with an edge A plurality of double-sided tapes 410 are spaced apart in the roll direction. The glue punching mechanism 220 is located downstream of the tape unwinding mechanism 430. The glue punching mechanism 220 can move back and forth to fit the double-sided tape 410 to the pole piece or diaphragm. The tape rewinding mechanism 440 is located downstream of the glue punching mechanism 220 and is used to rewind the tape.
如图4所示,胶带400包括离型纸420以及贴在离型纸420上的双面胶410,且胶带400的双面胶410面向极片或者隔膜,在极片每次入卷和收尾时,胶带收卷机构440拉动胶带,使得胶带400上的双面胶410提前到达指定位置(冲胶机构220的冲压范围内),然后冲胶机构220把胶带400上的双面胶410冲压到隔膜或者极片上后,冲胶机构220返回,双面胶410贴在隔膜或者极片上,而胶带收卷机构440同步收卷胶带的离型纸420,直到下一个双面胶410到达指定位置,以此达到在极片或隔膜的头尾部分粘接双面胶410的目的。As shown in Figure 4, the tape 400 includes a release paper 420 and a double-sided tape 410 attached to the release paper 420, and the double-sided tape 410 of the tape 400 faces the pole piece or separator. Each time the pole piece is rolled up and finished, When, the tape rewinding mechanism 440 pulls the tape, so that the double-sided tape 410 on the tape 400 reaches the designated position (within the stamping range of the punching mechanism 220) in advance, and then the punching mechanism 220 punches the double-sided tape 410 on the tape 400 to After the diaphragm or pole piece is on, the glue punching mechanism 220 returns, the double-sided tape 410 is attached to the diaphragm or pole piece, and the tape winding mechanism 440 simultaneously winds up the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position. In this way, the purpose of bonding the double-sided tape 410 to the head and tail parts of the pole piece or diaphragm is achieved.
本实施例提供的贴胶机构200能够在极片或隔膜的头尾部分粘接双面胶410,从而能够将极片的头尾部分与隔膜粘接,以此解决电极组件包覆不良以及头部打皱起翘和入料打折的问题。The glue application mechanism 200 provided in this embodiment can adhere the double-sided tape 410 to the head and tail parts of the pole piece or the separator, so that the head and tail parts of the pole piece and the separator can be bonded, thereby solving the problem of poor coating of the electrode assembly and the problem of head and tail problems. The problem of wrinkles and warping of parts and discount of incoming materials.
另外,通过冲胶机构220将多个间隔分布的双面胶410粘贴极片或者隔膜,可以省去切胶的工序和空间,同时,冲胶机构220结构简单,节拍快,提高工作效率,节省空间。In addition, multiple spaced-apart double-sided tapes 410 are pasted onto the pole piece or diaphragm through the glue punching mechanism 220, which can save the glue cutting process and space. At the same time, the glue punching mechanism 220 has a simple structure and fast cycle time, which improves work efficiency and saves money. space.
如图4所示,胶带400的双面胶410是一段一段间隔分布在胶带400的离型纸420上,双面胶410的长度根据极片和隔膜的尺寸选择,宽度可以在满足粘接要求下选择最短的宽度,以极片的宽度为200mm举例,双面胶410 的宽度为100mm-180mm之间,要贴到极片或隔膜上的双面胶410可以是整段也可以是分开(分开设置的双面胶410可以节约双面胶410的用料),双面胶410的尺寸选取原则就是尽量选择满足要求的最小面积,双面胶410的长度范围为5mm-10mm。双面胶410可以是长方形、三角形、多边形或者圆形等。双面胶410的材料可以选择多种,例如,双面胶410的基材可选用PET、PP等,胶水可以选择丙烯酸树脂等。也就是说,在满足对极片或者隔膜粘胶的基础上,本申请的实施例能够达到尽最大限度节约双面胶410的目的。As shown in Figure 4, the double-sided tape 410 of the tape 400 is distributed on the release paper 420 of the tape 400 at intervals. The length of the double-sided tape 410 is selected according to the size of the pole piece and diaphragm, and the width can meet the bonding requirements. Select the shortest width below. Taking the width of the pole piece as 200mm as an example, the width of the double-sided tape 410 is between 100mm and 180mm. The double-sided tape 410 to be attached to the pole piece or diaphragm can be a whole section or separate ( The separate double-sided tape 410 can save the material of the double-sided tape 410). The size selection principle of the double-sided tape 410 is to try to choose the smallest area that meets the requirements. The length range of the double-sided tape 410 is 5mm-10mm. The double-sided tape 410 can be rectangular, triangular, polygonal or circular. The double-sided tape 410 can be made of a variety of materials. For example, the base material of the double-sided tape 410 can be PET, PP, etc., and the glue can be acrylic resin, etc. That is to say, on the basis of satisfying the requirement of adhesive for the counter electrode piece or separator, the embodiment of the present application can achieve the purpose of saving the double-sided tape 410 to the maximum extent.
在一些实施例中,如图2所示,冲胶机构220包括第一驱动机构221和推压机构222,第一驱动机构221驱动推压机构222靠近或远离胶带。In some embodiments, as shown in FIG. 2 , the glue punching mechanism 220 includes a first driving mechanism 221 and a pushing mechanism 222 . The first driving mechanism 221 drives the pushing mechanism 222 to approach or move away from the adhesive tape.
在本实施例中,第一驱动机构221包括气压缸、液压缸以及马达等直线驱动机构,推压机构222包括平板或者辊,冲胶机构220的冲压动作由第一驱动机构221驱动推压机构222完成,第一驱动机构221连接PLC,由PLC控制冲胶机构220的冲胶动作和冲胶位置,在极片每次入卷和收尾时,胶带收卷机构440拉动胶带,使得胶带上的双面胶410提前到达指定位置(冲胶机构220的冲压范围内),然后PLC控制第一驱动机构221驱动推压机构222,把双面胶410冲压到隔膜或者极片上后,第一驱动机构221驱动推压机构222返回,双面胶410贴在隔膜或者极片上,而胶带收卷机构440同步收卷胶带的离型纸420,直到下一个双面胶410到达指定位置,以此达到在极片或隔膜的头尾部分粘胶的目的。In this embodiment, the first driving mechanism 221 includes a linear driving mechanism such as a pneumatic cylinder, a hydraulic cylinder, and a motor. The pressing mechanism 222 includes a flat plate or a roller. The pressing action of the glue punching mechanism 220 is driven by the first driving mechanism 221. 222 is completed, the first driving mechanism 221 is connected to the PLC, and the PLC controls the punching action and position of the punching mechanism 220. When the pole piece is rolled in and finished each time, the tape rewinding mechanism 440 pulls the tape, so that the tape on the tape The double-sided tape 410 reaches the designated position in advance (within the stamping range of the punching mechanism 220), and then the PLC controls the first driving mechanism 221 to drive the pushing mechanism 222. After the double-sided tape 410 is punched onto the diaphragm or pole piece, the first driving mechanism 221 drives the pushing mechanism 222 to return, the double-sided tape 410 is attached to the diaphragm or pole piece, and the tape rewinding mechanism 440 synchronously rewinds the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position, thereby achieving the desired position. The purpose of gluing the head and tail parts of the pole piece or diaphragm.
本申请实施例的推压机构222的推压动作由气缸或液压缸等第一驱动机构221完成,并通过PLC控制推压机构222的往复运动,通过推压机构222的往复贴胶动作可以在多个工作循环中为极片或者隔膜贴胶,以此提高双面胶410与隔膜或者极片的粘接效率。The pressing action of the pressing mechanism 222 in the embodiment of the present application is completed by the first driving mechanism 221 such as a pneumatic cylinder or a hydraulic cylinder, and the reciprocating movement of the pressing mechanism 222 is controlled by PLC. Through the reciprocating glue application action of the pressing mechanism 222, Glue the pole piece or diaphragm in multiple working cycles to improve the bonding efficiency between the double-sided tape 410 and the diaphragm or pole piece.
需要说明的是,本申请的实施例并未对推压机构222的设置位置进行限定,是因为推压机构222既可以设置于胶带400背离极片或隔膜的一侧,还可以设置于极片或隔膜背离胶带400的一侧,推压机构222的这两种设置位置均属于本申请实施例的保护范围。It should be noted that the embodiment of the present application does not limit the location of the pressing mechanism 222 because the pressing mechanism 222 can be arranged on the side of the tape 400 away from the pole piece or diaphragm, or it can also be arranged on the pole piece. Or the side of the diaphragm facing away from the adhesive tape 400. Both of these two placement positions of the pressing mechanism 222 fall within the protection scope of the embodiments of the present application.
在一些可选的实施例中,如图2所示,推压机构222设置于胶带400背离极片或隔膜的一侧。In some optional embodiments, as shown in FIG. 2 , the pressing mechanism 222 is disposed on the side of the tape 400 facing away from the pole piece or diaphragm.
冲胶机构220在工作过程中往复推压胶带400至极片或隔膜,以使胶带400上的双面胶410贴合至极片或隔膜,本申请的实施例通过将推压机构222作用于胶带400而不是作用于极片或隔膜,可以避免推压机构222对极片或隔膜造成的拉伸变形损伤。During the working process, the glue punching mechanism 220 reciprocally pushes the tape 400 to the pole piece or diaphragm, so that the double-sided tape 410 on the tape 400 fits to the pole piece or diaphragm. In the embodiment of the present application, the pushing mechanism 222 acts on the tape 400 Instead of acting on the pole piece or the diaphragm, the tensile deformation damage caused by the pushing mechanism 222 to the pole piece or the diaphragm can be avoided.
在一些实施例中,如图2所示,推压机构222包括第一平板2221,第一平板2221与胶带相对设置。In some embodiments, as shown in FIG. 2 , the pressing mechanism 222 includes a first flat plate 2221 , and the first flat plate 2221 is disposed opposite to the adhesive tape.
在本实施例中,第一平板2221的厚度、形状以及分布方式不限,可以根据第一平板2221所处的环境空间而定,在第一平板2221作用于胶带400的位置,第一平板2221的推压面设置为与胶带400相对设置,且推压面在胶带400上的投影面能够覆盖至少一块双面胶410,从而使第一平板2221能够将双面胶410完整的推压至极片或者隔膜上,减少双面胶410出现局部未与极片或者隔膜牢固粘接的现象。In this embodiment, the thickness, shape and distribution method of the first flat plate 2221 are not limited and can be determined according to the environmental space where the first flat plate 2221 is located. When the first flat plate 2221 acts on the adhesive tape 400, the first flat plate 2221 The pressing surface is set opposite to the tape 400, and the projection surface of the pressing surface on the tape 400 can cover at least one piece of double-sided tape 410, so that the first flat plate 2221 can completely push the double-sided tape 410 to the pole piece. Or on the diaphragm, to reduce the phenomenon that the double-sided tape 410 is not firmly bonded to the pole piece or diaphragm.
本申请的实施例通过在推压机构222上设置有与胶带400相对的推压平面,可以达到通过推压面将双面胶410平贴至极片或者隔膜的目的,减少双面胶410在贴胶过程中出现褶皱或者倾斜现象。In the embodiment of the present application, by arranging a pressing plane opposite to the tape 400 on the pressing mechanism 222, the purpose of flatly applying the double-sided tape 410 to the pole piece or diaphragm through the pressing surface can be achieved, thereby reducing the need for the double-sided tape 410 to be applied. Wrinkles or tilts may occur during the glueing process.
进一步地,第一平板2221的推压平面可以与胶带平行,以更好地保证贴胶效果。Furthermore, the pressing plane of the first flat plate 2221 can be parallel to the adhesive tape to better ensure the adhesive effect.
如图3所示,在一些实施例中,本申请的第二实施例提供了的贴胶机构200,推压机构222包括动辊260,动辊260用于供胶带400绕过。As shown in FIG. 3 , in some embodiments, the second embodiment of the present application provides a glue applying mechanism 200 . The pushing mechanism 222 includes a moving roller 260 , and the moving roller 260 is used for the adhesive tape 400 to bypass.
在本实施例中,贴胶机构200采用辊贴的方式对极片或隔膜进行贴胶,通过直接把放胶的胶带放卷机构430和收离型纸420的胶带收卷机构440排在极片或者隔膜的同侧,且胶带400的至少部分缠绕动辊260设置,然后通过驱动机构带动动辊260将胶带400上的双面胶410贴合到极片或者隔膜上,同时转动胶带放卷机构430和胶带收卷机构440,从而使双面胶410能够在动辊260的作用力下贴在极片或者隔膜上。In this embodiment, the gluing mechanism 200 applies roller gluing to the pole pieces or separators by directly arranging the tape unwinding mechanism 430 for dispensing glue and the tape rewinding mechanism 440 for retracting the release paper 420 on the poles. The same side of the piece or diaphragm, and at least part of the tape 400 is wrapped around the moving roller 260, and then the driving mechanism drives the moving roller 260 to fit the double-sided tape 410 on the tape 400 to the pole piece or diaphragm, and simultaneously rotate the tape to unwind. mechanism 430 and tape winding mechanism 440, so that the double-sided tape 410 can be attached to the pole piece or diaphragm under the force of the moving roller 260.
具体地,胶带400的至少部分与动辊260配合形成U型胶带,动辊260设置于U型胶带的U型槽并驱动U型胶带向极片或者隔膜的方向运行。通过U型胶带形成的U型槽与动辊260的弧面配合,可以提高胶带400与动辊260的配合度,使胶带400能够在动辊260的驱动下顺畅地运动至极片或者隔膜 处,减少胶带400在传送过程中出现褶皱或者贴合不严的现象。本申请实施例的贴胶机构200采用辊贴方式对极片或隔膜进行贴胶,通过气缸和液压缸等驱动机构带动动辊260将胶带上的双面胶贴合到极片或者隔膜上,同时转动胶带放卷机构430和胶带收卷机构440,双面胶410就能够在动辊260的作用下贴在极片或者隔膜上。本申请的实施例通过动辊260实现对胶带400的贴合,结构简单,节省空间。Specifically, at least part of the tape 400 cooperates with the moving roller 260 to form a U-shaped tape. The moving roller 260 is disposed in the U-shaped groove of the U-shaped tape and drives the U-shaped tape to run in the direction of the pole piece or diaphragm. The U-shaped groove formed by the U-shaped tape cooperates with the arc surface of the moving roller 260, which can improve the matching degree between the tape 400 and the moving roller 260, so that the tape 400 can move smoothly to the pole piece or diaphragm under the driving of the moving roller 260. This reduces the occurrence of wrinkles or loose fitting of the tape 400 during the transportation process. The gluing mechanism 200 in the embodiment of the present application uses a roller pasting method to glue the pole piece or diaphragm, and drives the moving roller 260 through a driving mechanism such as a pneumatic cylinder and a hydraulic cylinder to stick the double-sided tape on the tape to the pole piece or diaphragm. By rotating the tape unwinding mechanism 430 and the tape rewinding mechanism 440 at the same time, the double-sided tape 410 can be attached to the pole piece or diaphragm under the action of the moving roller 260. The embodiment of the present application realizes the lamination of the adhesive tape 400 through the moving roller 260, which has a simple structure and saves space.
如图2所示,在一些实施例中,贴胶机构还包括承压机构210,承压机构210与冲胶机构220间隔设置形成供胶带400及极片或隔膜穿过的通道。As shown in Figure 2, in some embodiments, the glue application mechanism also includes a pressure-bearing mechanism 210. The pressure-bearing mechanism 210 and the glue punching mechanism 220 are spaced apart to form a channel for the tape 400 and the pole piece or diaphragm to pass through.
在一些实施例中,承压机构210、胶带400和冲胶机构220依次间隔设置,极片或隔膜位于承压机构210与胶带400之间,或者,极片或隔膜位于冲胶机构220与胶带400之间,冲胶机构220能够往复推压胶带400或极片或隔膜至承压机构210使双面胶410贴至极片或隔膜。In some embodiments, the pressure-bearing mechanism 210 , the adhesive tape 400 and the glue-discharging mechanism 220 are arranged in sequence, and the pole pieces or diaphragms are located between the pressure-bearing mechanism 210 and the adhesive tape 400 , or the pole pieces or diaphragms are located between the adhesive-applying mechanism 220 and the adhesive tape. 400 , the glue punching mechanism 220 can reciprocally push the tape 400 or the pole piece or diaphragm to the pressure-bearing mechanism 210 so that the double-sided tape 410 is attached to the pole piece or diaphragm.
本申请实施例的承压机构210能够对极片或隔膜起到支撑作用,以此减少极片或隔膜在冲胶机构220的推压作用下发生破损现象,通过承压机构210与冲胶机构220的配合,可以提高胶带400与隔膜或者极片的粘接牢固性。The pressure-bearing mechanism 210 in the embodiment of the present application can support the pole piece or diaphragm, thereby reducing the damage of the pole piece or diaphragm under the pushing action of the glue punching mechanism 220. Through the pressure-bearing mechanism 210 and the glue punching mechanism, The combination of 220 can improve the bonding strength between the tape 400 and the diaphragm or pole piece.
如图2所示,在一些实施例中,承压机构210朝向胶带400的一侧设置有第二平板211。As shown in FIG. 2 , in some embodiments, a second flat plate 211 is provided on the side of the pressure-bearing mechanism 210 facing the adhesive tape 400 .
在本实施例中,胶带400与极片或隔膜相互作用的部分设置为相对极片或隔膜平行运行,第二平板211的厚度、形状以及分布方式不限,可以根据第二平板211所处的环境空间而定,第二平板211的承压面设置为与胶带400的贴胶相对设置,从而使第二平板211能够完全支撑双面胶410,使双面胶410能够贴合至极片或者隔膜上,减少双面胶410出现局部未与极片或者隔膜牢固粘接的现象。进一步地,承压面在胶带400上的投影面能够覆盖双面胶410,使双面胶410能够完整的贴合至极片或者隔膜上。In this embodiment, the part of the tape 400 that interacts with the pole piece or diaphragm is set to run parallel to the pole piece or diaphragm. The thickness, shape and distribution method of the second flat plate 211 are not limited, and can be determined according to the location where the second flat plate 211 is located. Depending on the environmental space, the pressure-bearing surface of the second flat plate 211 is set opposite to the adhesive tape 400, so that the second flat plate 211 can fully support the double-sided tape 410, so that the double-sided tape 410 can fit to the pole piece or diaphragm. to reduce the phenomenon that the double-sided tape 410 is not firmly bonded to the pole piece or diaphragm. Further, the projected surface of the pressure-bearing surface on the tape 400 can cover the double-sided tape 410, so that the double-sided tape 410 can be completely attached to the pole piece or diaphragm.
在一些实施例中,第二平板211的承压面设置为与胶带400的贴胶部分平行,以进一步减少双面胶410出现局部未与极片或者隔膜牢固粘接的现象。In some embodiments, the pressure-bearing surface of the second flat plate 211 is set parallel to the adhesive part of the adhesive tape 400 to further reduce the phenomenon that the double-sided adhesive tape 410 is not firmly bonded to the pole piece or separator.
当推压机构222包括第一平板2221时,通过推压机构222的第一平板2221与承压机构的第二平板211平行配合,可以减少胶带400、极片以及隔膜在冲胶机构220的推压作用下发生倾斜现象或者褶皱现象,以此提高胶带400与 隔膜或者极片的粘接可靠性。When the pushing mechanism 222 includes the first flat plate 2221, by cooperating in parallel with the first flat plate 2221 of the pushing mechanism 222 and the second flat plate 211 of the pressure-bearing mechanism, the pushing of the tape 400, pole piece and diaphragm in the glue punching mechanism 220 can be reduced. The tape 400 is tilted or wrinkled under pressure, thereby improving the bonding reliability between the tape 400 and the diaphragm or pole piece.
如图3所示,在一些实施例中,本申请的第二实施例提供的贴胶机构200,承压机构设置为支撑辊250,支撑辊250位于极片或隔膜的运行路径并支撑极片或隔膜。As shown in Figure 3, in some embodiments, in the glue application mechanism 200 provided by the second embodiment of the present application, the pressure-bearing mechanism is configured as a support roller 250. The support roller 250 is located in the running path of the pole piece or diaphragm and supports the pole piece. or diaphragm.
在本实施例中,贴胶机构200包括分布于胶带400的两面的动辊260和支撑辊250,支撑辊250位于极片或隔膜的运行路径并支撑以及导向极片或隔膜,胶带400面向极片或隔膜的一面设置有双面胶410,动辊260能够驱动胶带向支撑辊250的方向运行,使双面胶410贴至极片或隔膜。In this embodiment, the glue application mechanism 200 includes a moving roller 260 and a support roller 250 distributed on both sides of the tape 400. The support roller 250 is located in the running path of the pole piece or diaphragm and supports and guides the pole piece or diaphragm. The tape 400 faces the pole. Double-sided tape 410 is provided on one side of the sheet or diaphragm, and the moving roller 260 can drive the tape to run in the direction of the support roller 250, so that the double-sided tape 410 is attached to the pole piece or diaphragm.
贴胶机构200采用辊贴的方式对极片或隔膜进行贴胶,通过直接把放胶的胶带放卷机构430和收离型纸420的胶带收卷机构440排在极片或者隔膜的同侧,且支撑辊250与动辊260配合,胶带400的至少部分缠绕动辊260设置,然后通过驱动机构带动动辊260将胶带400上的双面胶410贴合到支撑辊250处的极片或者隔膜上,同时,转动胶带放卷机构430和胶带收卷机构440,从而使双面胶410就在动辊260与支撑辊250之间的挤压力作用下贴在极片或者隔膜上。The gluing mechanism 200 uses a roller method to glue the pole pieces or diaphragms, by directly arranging the tape unwinding mechanism 430 for dispensing glue and the tape rewinding mechanism 440 for retracting the release paper 420 on the same side of the pole pieces or diaphragms. , and the support roller 250 cooperates with the moving roller 260, at least part of the tape 400 is wrapped around the moving roller 260, and then the driving mechanism drives the moving roller 260 to fit the double-sided tape 410 on the tape 400 to the pole piece at the support roller 250 or On the diaphragm, at the same time, the tape unwinding mechanism 430 and the tape rewinding mechanism 440 are rotated, so that the double-sided tape 410 is attached to the pole piece or diaphragm under the squeezing force between the moving roller 260 and the support roller 250 .
本申请实施例提供的支撑辊250既能起到支撑极片或隔膜的作用,还能够起到为极片或隔膜导向的作用,而且,支撑辊250与极片或隔膜的接触面较小,可以减少承压机构对极片或隔膜的磨损,提高极片或隔膜的运行可靠性。The support roller 250 provided in the embodiment of the present application can not only support the pole piece or diaphragm, but also play the role of guiding the pole piece or diaphragm. Moreover, the contact surface between the support roller 250 and the pole piece or diaphragm is small. It can reduce the wear of the pole piece or diaphragm by the pressure-bearing mechanism and improve the operational reliability of the pole piece or diaphragm.
在一些实施例中,承压机构210和/或冲胶机构220朝向极片或隔膜的一侧设置有弹性缓冲层2222。In some embodiments, an elastic buffer layer 2222 is provided on the side of the pressure-bearing mechanism 210 and/or the glue-discharging mechanism 220 facing the pole piece or diaphragm.
在本实施例中,具体可以在承压机构210的承压面以及冲胶机构220的推压面设置弹性缓冲层2222,弹性缓冲层2222可选为橡胶或者硅胶等柔性材质制成,以此缓冲承压机构210和/或冲胶机构220对极片、隔膜或者胶带400施加的作用力,降低极片、隔膜或者胶带400被损坏的风险。具体地,在图2的实施例中,弹性缓冲层2222可以设置在第二平板211的承压面或第一平板2221的推压面。在图3的实施例中,弹性缓冲层2222可以设置在动辊260或支撑辊250的表面。In this embodiment, an elastic buffer layer 2222 can be provided on the pressure-bearing surface of the pressure-bearing mechanism 210 and the pressing surface of the glue punching mechanism 220. The elastic buffer layer 2222 can be made of flexible material such as rubber or silicone. Buffering the force exerted by the pressure-bearing mechanism 210 and/or the glue punching mechanism 220 on the pole piece, diaphragm or tape 400 reduces the risk of the pole piece, diaphragm or tape 400 being damaged. Specifically, in the embodiment of FIG. 2 , the elastic buffer layer 2222 may be provided on the pressure-bearing surface of the second flat plate 211 or the pressing surface of the first flat plate 2221 . In the embodiment of FIG. 3 , the elastic buffer layer 2222 may be provided on the surface of the moving roller 260 or the supporting roller 250 .
本申请的实施例通过在承压机构210的工作面和/或冲胶机构220的工作 面包覆一层弹性缓冲层2222,可以减少冲胶机构220在贴胶过程对极片冲击过大导致的极片断裂或者极片破损现象。In embodiments of the present application, by covering the working surface of the pressure-bearing mechanism 210 and/or the working surface of the glue dispensing mechanism 220 with an elastic buffer layer 2222, it is possible to reduce the excessive impact of the glue dispensing mechanism 220 on the electrode piece during the glue application process. The pole piece is broken or the pole piece is damaged.
在一些实施例中,弹性缓冲层2222的厚度小于极片、隔膜以及胶带400的厚度,以此减少弹性缓冲层2222的厚度过大导致极片、隔膜以及胶带400与弹性缓冲层2222接触后发生倾斜或者褶皱现象。In some embodiments, the thickness of the elastic buffer layer 2222 is smaller than the thickness of the pole piece, separator and tape 400, thereby reducing the risk of excessive thickness of the elastic buffer layer 2222 causing the pole piece, separator and tape 400 to come into contact with the elastic buffer layer 2222. Tilt or wrinkle phenomenon.
在一些实施例中,贴胶机构还包括支撑胶带400的至少一个张紧辊(如图2所示的第一张紧辊230和第二张紧辊240)以及驱动张紧辊的第二驱动机构231,第二驱动机构231通过驱动张紧辊以调节胶带400的运行姿态。In some embodiments, the gluing mechanism also includes at least one tension roller supporting the tape 400 (the first tension roller 230 and the second tension roller 240 as shown in Figure 2) and a second drive that drives the tension roller. Mechanism 231, the second driving mechanism 231 drives the tension roller to adjust the running attitude of the tape 400.
在本实施例中,张紧辊设置于胶带400背对冲胶机构220的一侧,且张紧辊与胶带400配合的一面设置为弧面,驱动张紧辊的第二驱动机构231可以为气压缸、液压缸或者蜡马达等直线驱动机构,在冲胶机构220推压胶带400的过程中张紧辊始终与胶带400贴紧,以此达到支撑胶带400并为胶带400导向的目的,减少胶带400在运动过程中出现倾斜或者褶皱的现象。In this embodiment, the tension roller is disposed on the side of the tape 400 facing away from the glue punching mechanism 220, and the side of the tension roller that cooperates with the tape 400 is set as a curved surface. The second driving mechanism 231 for driving the tension roller can be pneumatic. Cylinder, hydraulic cylinder or wax motor and other linear drive mechanisms, when the glue punching mechanism 220 pushes the tape 400, the tension roller is always in close contact with the tape 400, so as to achieve the purpose of supporting the tape 400 and guiding the tape 400, reducing the need for tape 400 appears tilted or wrinkled during movement.
本申请的实施例通过调整张紧辊与极片或隔膜之间的作用位置以及作用力,可以保证胶带400贴胶时与极片或隔膜的平行度,减少双面胶410在贴胶过程中出现褶皱或者倾斜现象。By adjusting the position and force between the tension roller and the pole piece or diaphragm, the embodiment of the present application can ensure the parallelism between the tape 400 and the pole piece or diaphragm when applying the glue, and reduce the double-sided tape 410 during the glue application process. There are wrinkles or tilts.
在一些实施例中,冲胶机构包括第一平板2221,贴胶机构包括两个张紧辊(如图2所示的第一张紧辊230和第二张紧辊240),两个张紧辊分别设置于冲胶机构的上游和下游。In some embodiments, the glue punching mechanism includes a first flat plate 2221, and the glue applying mechanism includes two tensioning rollers (the first tensioning roller 230 and the second tensioning roller 240 as shown in Figure 2). The rollers are respectively arranged upstream and downstream of the glue punching mechanism.
在本实施例中,两个张紧辊分别设置于推压机构222的上游和下游,达到对胶带400进行两点定位和调平的目的,具体地,两个张紧辊设置于胶带400背对冲胶机构220的一侧,且两个张紧辊与胶带400配合的一面设置为弧面,在冲胶机构220推压胶带400的过程中两个张紧辊始终与胶带400贴紧,以此达到支撑胶带400并为胶带400导向的目的,减少胶带400在运动过程中出现倾斜或者褶皱的现象。In this embodiment, two tension rollers are respectively arranged upstream and downstream of the pressing mechanism 222 to achieve the purpose of two-point positioning and leveling of the tape 400. Specifically, the two tension rollers are arranged on the back of the tape 400. One side of the punching mechanism 220, and the side where the two tension rollers cooperate with the tape 400 is set as a curved surface. When the glue punching mechanism 220 pushes the tape 400, the two tension rollers are always in close contact with the tape 400, so as to This achieves the purpose of supporting the tape 400 and guiding the tape 400, and reducing the phenomenon of tilting or wrinkles of the tape 400 during movement.
本申请的实施例通过将两个张紧辊分别设置于推压机构222的上游和下游,还可以减少由于胶带400的传送间距过大导致胶带400在胶带放卷机构430和/或胶带收卷机构440处发生倾斜和褶皱的现象。By arranging two tension rollers respectively upstream and downstream of the pressing mechanism 222, the embodiment of the present application can also reduce the risk of the tape 400 being rolled up in the tape unwinding mechanism 430 and/or the tape rewinding due to the excessive transmission distance of the tape 400. The mechanism 440 is tilted and wrinkled.
下面以图2所示的本申请第一实施例的贴胶机构阐述贴胶机构的具体实 施方式:The specific implementation of the glue application mechanism will be described below with the glue application mechanism of the first embodiment of the present application shown in Figure 2:
本申请实施例的贴胶机构200采用平贴方式对极片或隔膜进行贴胶,胶带400通过胶带放卷机构430和胶带收卷机构440传送,胶带400包括离型纸420以及贴在离型纸420上的双面胶410,极片或隔膜从胶带400的下方穿过,且极片或隔膜的传输方向与胶带的传输方向垂直,且胶带400的双面胶410面向极片或者隔膜,胶带放卷机构430与胶带收卷机构440之间还设置有两个张紧辊,胶带400背对双面胶410的一侧设置有与气缸等驱动机构连接的冲胶机构220(冲胶机构220的表面包覆有弹性材料),极片或者隔膜背对胶带的一侧对应设置有一个承压机构210。The gluing mechanism 200 of the embodiment of the present application adopts a flat sticking method to glue the pole pieces or diaphragms. The tape 400 is transported through the tape unwinding mechanism 430 and the tape rewinding mechanism 440. The tape 400 includes a release paper 420 and a release paper 420. The double-sided tape 410 on the paper 420, the pole piece or diaphragm passes from the bottom of the tape 400, and the transmission direction of the pole piece or diaphragm is perpendicular to the transmission direction of the tape, and the double-sided tape 410 of the tape 400 faces the pole piece or diaphragm, Two tension rollers are also provided between the tape unwinding mechanism 430 and the tape rewinding mechanism 440. The side of the tape 400 facing away from the double-sided tape 410 is provided with a glue punching mechanism 220 (glue punching mechanism) connected to a driving mechanism such as a cylinder. 220 is covered with an elastic material), and a pressure-bearing mechanism 210 is provided correspondingly on the side of the pole piece or diaphragm facing away from the adhesive tape.
冲胶机构220的冲压动作由气缸完成,气缸连接PLC,由PLC控制冲胶机构220的冲胶动作和冲胶位置,在极片每次入卷和收尾时,胶带收卷机构440拉动胶带,使得胶带上的双面胶410提前到达指定位置(冲胶机构220的冲压范围内),然后PLC控制冲胶机构,把双面胶410冲到隔膜或者极片上后,冲胶机构220返回,双面胶410贴在隔膜或者极片上,而胶带收卷机构440同步收卷胶带的离型纸420,直到下一个双面胶410到达指定位置,通过冲胶机构220与承压机构210的配合,可以降低极片或隔膜被切断的风险。The stamping action of the glue punching mechanism 220 is completed by the cylinder. The cylinder is connected to the PLC. The PLC controls the punching action and position of the glue punching mechanism 220. When the pole piece is rolled in and finished each time, the tape rewinding mechanism 440 pulls the tape. The double-sided tape 410 on the tape reaches the designated position in advance (within the stamping range of the glue punching mechanism 220), and then the PLC controls the glue punching mechanism to flush the double-sided tape 410 onto the diaphragm or pole piece, and then the glue punching mechanism 220 returns, and the double-sided tape 410 is flushed to the diaphragm or pole piece. The surface tape 410 is attached to the diaphragm or pole piece, and the tape rewinding mechanism 440 simultaneously rewinds the release paper 420 of the tape until the next double-sided tape 410 reaches the designated position. Through the cooperation of the glue punching mechanism 220 and the pressure-bearing mechanism 210, This reduces the risk of pole pieces or diaphragms being cut off.
进一步地,贴胶机构的贴胶工序可以在极片裁切(通过图1中的切割装置600裁切极片)时同步进行,不会增加卷绕系统100的绕卷循环时间,这样贴胶动作就完成了。本申请实施例的贴胶机构的最大优点之一就是可以做的很小巧,且省去了切胶的工序和空间,能最大化利用卷绕系统的布局空间。Furthermore, the gluing process of the gluing mechanism can be carried out simultaneously when the pole piece is cut (cut by the cutting device 600 in Figure 1 ), without increasing the winding cycle time of the winding system 100, so that the gluing The action is complete. One of the biggest advantages of the glue application mechanism in the embodiment of the present application is that it can be made very compact, and the glue cutting process and space are omitted, and the layout space of the winding system can be maximized.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参看前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (14)

  1. 一种贴胶机构,用于卷绕系统,所述卷绕系统用于将极片和隔膜卷绕形成电极组件,其特征在于,包括:A glue applying mechanism is used in a winding system, and the winding system is used to wind pole pieces and diaphragms to form an electrode assembly, which is characterized in that it includes:
    胶带放卷机构,用于放卷胶带,所述胶带设置有沿放卷方向间隔分布的多个双面胶;A tape unwinding mechanism is used to unwind the tape, and the tape is provided with a plurality of double-sided tapes spaced apart along the unwinding direction;
    冲胶机构,位于所述胶带放卷机构的下游,所述冲胶机构能够往复移动,以将所述双面胶贴合至所述极片或所述隔膜;A glue punching mechanism is located downstream of the tape unwinding mechanism. The glue punching mechanism can move back and forth to fit the double-sided tape to the pole piece or the diaphragm;
    胶带收卷机构,位于所述冲胶机构的下游,用于收卷所述胶带。The tape rewinding mechanism is located downstream of the glue punching mechanism and is used to rewind the tape.
  2. 根据权利要求1所述的贴胶机构,其特征在于,所述冲胶机构包括第一驱动机构和推压机构,所述第一驱动机构驱动所述推压机构靠近或远离所述胶带。The glue applying mechanism according to claim 1, characterized in that the glue punching mechanism includes a first driving mechanism and a pushing mechanism, and the first driving mechanism drives the pushing mechanism to approach or move away from the tape.
  3. 根据权利要求2所述的贴胶机构,其特征在于,所述推压机构设置于所述胶带背离所述极片或隔膜的一侧。The adhesive applying mechanism according to claim 2, wherein the pressing mechanism is disposed on a side of the adhesive tape facing away from the pole piece or diaphragm.
  4. 根据权利要求3所述的贴胶机构,其特征在于,所述推压机构包括第一平板,所述第一平板与所述胶带相对设置。The adhesive applying mechanism according to claim 3, wherein the pressing mechanism includes a first flat plate, and the first flat plate is arranged opposite to the adhesive tape.
  5. 根据权利要求3所述的贴胶机构,其特征在于,所述推压机构包括动辊,所述动辊用于供所述胶带绕过。The adhesive applying mechanism according to claim 3, characterized in that the pushing mechanism includes a moving roller, and the moving roller is used for the adhesive tape to bypass.
  6. 根据权利要求1至5中任一项所述的贴胶机构,其特征在于,所述贴胶机构还包括承压机构,所述承压机构与所述冲胶机构间隔设置形成供所述胶带及所述极片或隔膜穿过的通道。The gluing mechanism according to any one of claims 1 to 5, characterized in that the gluing mechanism further includes a pressure-bearing mechanism, and the pressure-bearing mechanism is spaced apart from the glue punching mechanism to form a space for the adhesive tape. and the passage through which the pole piece or diaphragm passes.
  7. 根据权利要求6所述的贴胶机构,其特征在于,所述承压机构朝向所述胶带的一侧设置有第二平板。The adhesive applying mechanism according to claim 6, characterized in that a second flat plate is provided on the side of the pressure-bearing mechanism facing the adhesive tape.
  8. 根据权利要求6所述的贴胶机构,其特征在于,所述承压机构设置为支撑辊,所述支撑辊位于所述极片或所述隔膜的运行路径并支撑极片或所述隔膜。The glue application mechanism according to claim 6, characterized in that the pressure-bearing mechanism is configured as a support roller, and the support roller is located in the running path of the pole piece or the diaphragm and supports the pole piece or the diaphragm.
  9. 根据权利要求7或8所述的贴胶机构,其特征在于,所述承压机构和/或所述冲胶机构朝向所述极片或隔膜的一侧设置有弹性缓冲层。The glue application mechanism according to claim 7 or 8, characterized in that an elastic buffer layer is provided on the side of the pressure-bearing mechanism and/or the glue punching mechanism facing the pole piece or diaphragm.
  10. 根据权利要求1所述的贴胶机构,其特征在于,所述贴胶机构还包括 支撑所述胶带的至少一个张紧辊以及驱动所述张紧辊的第二驱动机构,所述第二驱动机构通过驱动所述张紧辊以调节所述胶带的运行姿态。The glue applying mechanism according to claim 1, characterized in that the glue applying mechanism further includes at least one tension roller supporting the tape and a second driving mechanism driving the tension roller, and the second driving mechanism The mechanism adjusts the running attitude of the tape by driving the tension roller.
  11. 根据权利要求10所述的贴胶机构,其特征在于,所述冲胶机构包括第一平板,所述贴胶机构包括两个所述张紧辊,两个所述张紧辊分别设置于所述冲胶机构的上游和下游。The glue application mechanism according to claim 10, characterized in that the glue punching mechanism includes a first flat plate, the glue application mechanism includes two tension rollers, and the two tension rollers are respectively arranged on Describe the upstream and downstream parts of the glue punching mechanism.
  12. 一种卷绕系统,其特征在于,所述卷绕系统包括极片输送机构、隔膜输送机构以及根据权利要求1至11中任一项所述的贴胶机构,所述贴胶机构对应所述极片输送机构或所述隔膜输送机构设置,用于为所述极片或所述隔膜贴胶。A winding system, characterized in that the winding system includes a pole piece conveying mechanism, a diaphragm conveying mechanism and a gluing mechanism according to any one of claims 1 to 11, and the gluing mechanism corresponds to the The pole piece conveying mechanism or the diaphragm conveying mechanism is configured to apply glue to the pole piece or the diaphragm.
  13. 根据权利要求12所述的卷绕系统,其特征在于,所述卷绕系统还包括并膜机构,所述并膜机构用于将所述贴有双面胶的所述极片或隔膜黏贴至对应的隔膜或极片。The winding system according to claim 12, characterized in that the winding system further includes a film doubling mechanism, the film doubling mechanism is used to stick the pole piece or separator with double-sided tape. to the corresponding diaphragm or pole piece.
  14. 根据权利要求13所述的卷绕系统,其特征在于,所述并膜机构包括两个并膜辊,所述两个并膜辊中的至少一个能够移动。The winding system according to claim 13, wherein the film doubling mechanism includes two film doubling rollers, and at least one of the two film doubling rollers is movable.
PCT/CN2022/107582 2022-07-25 2022-07-25 Adhesive pasting mechanism and winding system WO2024020711A1 (en)

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* Cited by examiner, † Cited by third party
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JP2013243070A (en) * 2012-05-22 2013-12-05 Sanyo Electric Co Ltd Battery with wound electrode body
CN210735705U (en) * 2019-08-28 2020-06-12 宁德时代新能源科技股份有限公司 Rubberizing device
CN112054243A (en) * 2020-08-18 2020-12-08 东莞市澳中电子材料有限公司 Lithium battery cell rubberizing system and discontinuous double-sided tape suitable for same
CN113241472A (en) * 2021-06-15 2021-08-10 安脉时代智能制造(宁德)有限公司 Lithium battery composite process winding machine and processing method
CN113555610A (en) * 2021-07-21 2021-10-26 深圳吉阳智能科技有限公司 Material belt uniform speed winding machine
CN114122484A (en) * 2021-10-19 2022-03-01 三一技术装备有限公司 Pole piece pasting system, laminating machine and pole piece pasting method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013243070A (en) * 2012-05-22 2013-12-05 Sanyo Electric Co Ltd Battery with wound electrode body
CN210735705U (en) * 2019-08-28 2020-06-12 宁德时代新能源科技股份有限公司 Rubberizing device
CN112054243A (en) * 2020-08-18 2020-12-08 东莞市澳中电子材料有限公司 Lithium battery cell rubberizing system and discontinuous double-sided tape suitable for same
CN113241472A (en) * 2021-06-15 2021-08-10 安脉时代智能制造(宁德)有限公司 Lithium battery composite process winding machine and processing method
CN113555610A (en) * 2021-07-21 2021-10-26 深圳吉阳智能科技有限公司 Material belt uniform speed winding machine
CN114122484A (en) * 2021-10-19 2022-03-01 三一技术装备有限公司 Pole piece pasting system, laminating machine and pole piece pasting method

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