WO2023011011A1 - Border discharging apparatus and bonding device - Google Patents

Border discharging apparatus and bonding device Download PDF

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Publication number
WO2023011011A1
WO2023011011A1 PCT/CN2022/098974 CN2022098974W WO2023011011A1 WO 2023011011 A1 WO2023011011 A1 WO 2023011011A1 CN 2022098974 W CN2022098974 W CN 2022098974W WO 2023011011 A1 WO2023011011 A1 WO 2023011011A1
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WO
WIPO (PCT)
Prior art keywords
frame
composite
strip
tape
unwinding
Prior art date
Application number
PCT/CN2022/098974
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French (fr)
Chinese (zh)
Inventor
邵孟
Original Assignee
江苏氢导智能装备有限公司
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Publication of WO2023011011A1 publication Critical patent/WO2023011011A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0273Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the utility model relates to the technical field of fuel cells, in particular to a frame discharging device and bonding equipment.
  • the core component of the fuel cell is the MEA (Membrane Electrode Assembly) membrane electrode, also known as the seven-in-one assembly.
  • the seven-in-one module includes a CCM (catalyst coated membrane, catalyst/proton exchange membrane module), a frame attached to both sides of the CCM and a gas diffusion layer.
  • the frame is attached on both sides of the CCM to obtain the five-in-one module, and then the gas diffusion layer is attached on both sides of the five-in-one module.
  • a support film is generally attached to the side of the frame facing away from the CCM, so both sides of the obtained five-in-one module are also attached with a support film.
  • the supporting film on both sides of the five-in-one component needs to be torn off.
  • the catalyst layer on the surface of the CCM is easily damaged, which leads to the damage of the function of the five-in-one component.
  • a frame feeding device comprising:
  • the unwinding mechanism is used to provide a composite material tape
  • the composite material tape includes a transfer film material tape and a frame material tape
  • one side of the transfer film material tape is provided with a photosensitive adhesive
  • the frame material tape is bonded by a photosensitive adhesive
  • functional areas arranged at intervals are formed along the length direction of the composite strip;
  • the debonding mechanism includes a light-shielding plate and a curing light source, a light-transmitting window is formed on the light-shielding plate, and the curing light source can emit curing light;
  • the shading plate is located on one side of the composite material belt
  • the curing light source is located on the side of the shading plate facing away from the composite material belt
  • the curing light emitted by the curing light source can pass through the transparent
  • the light window sequentially irradiates multiple functional areas of the composite tape to weaken the viscosity of the photosensitive adhesive located in the functional areas.
  • the unwinding mechanism includes:
  • the unwinding assembly includes a transfer film unwinding part and a frame unwinding part, the transfer film unwinding part is used for unwinding the transfer film tape with photosensitive adhesive on one side, and the frame unwinding part is used for the Border material tape;
  • the composite component located downstream of the unwinding component receives the transfer film strip and the frame strip and composites them to obtain the composite strip;
  • the cutting component located downstream of the composite component cuts the composite material strip to form functional areas arranged at intervals along the length direction on the frame material strip.
  • the debonding mechanism is located between the composite component and the cutting component.
  • the composite assembly includes a driving roller, two passing rollers and a resisting roller, the two passing rollers are spaced apart from the driving roller, the transfer film strip and the frame strip are
  • the passing rollers can be respectively wound around the driving rollers, and the resisting rollers can press and hold the transfer film strip and the frame strip to the driving rollers.
  • the cutting assembly includes a vacuum knife roll and a support roll
  • the composite material belt can be wound around the support roll
  • the vacuum knife roll is opposite to the composite material wound around the support roll.
  • the strip is roll-cut to form functional areas on the frame strip and to absorb the waste formed by cutting.
  • the recovery mechanism includes an unwinding shaft, a winding shaft and an intermediate roller, and the waste discharge tape is unwound through the unwinding shaft, and after being reversed by the intermediate roller, it is released from the winding shaft.
  • the reel is wound up, and the intermediate roller can support the waste discharge tape against the vacuum knife roller.
  • a recycling mechanism is further included, and the recycling mechanism includes a waste box arranged under the vacuum knife roller.
  • the curing light emitted by the curing light source is a light pulse
  • the frequency of the light pulse of the curing light source is adjustable
  • a bonding device comprising:
  • the composite material tape is provided;
  • CCM discharge device used to provide multiple CCM sheets
  • a bonding device is used for bonding a plurality of the CCM sheets to the composite tape in sequence.
  • a bonding device comprising:
  • the composite material strip is provided
  • a slicing device for cutting the composite strip along the gap between two adjacent functional areas to obtain a plurality of composite sheets
  • CCM discharge device used to provide multiple CCM sheets
  • a bonding device is used for bonding the plurality of CCM sheets to the plurality of composite sheets respectively.
  • the debonding mechanism can expose the composite tape provided by the unwinding mechanism, so that the curing light emitted by the curing light source sequentially irradiates multiple functional areas of the composite tape to weaken the The viscosity of the photosensitive adhesive.
  • the transfer film tape will not stick to the CCM sheet in the functional area. Therefore, in the process of tearing off the supporting film on both sides of the five-in-one material strip, the catalyst layer on the surface of the CCM sheet will not be damaged, thereby avoiding the damage to the function of the five-in-one material belt.
  • Fig. 1 is a simplified schematic diagram of a frame discharging device in a preferred embodiment of the present invention
  • Fig. 2 is a schematic structural view of the debonding mechanism in the frame discharging device shown in Fig. 1;
  • Fig. 3 is a schematic diagram of the state change of the composite strip in the frame discharging device shown in Fig. 1 during processing;
  • Fig. 4 is a schematic diagram of the film layer structure of the five-in-one material belt in one embodiment of the utility model
  • Fig. 5 is a schematic diagram of the film layer structure of the five-in-one material belt in another embodiment of the present invention.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the utility model provides a bonding device (not shown) and a frame discharging device 100 .
  • the bonding equipment includes a frame discharging device 100, a CCM discharging device (not shown in the figure) and a bonding device (not shown in the figure), and the bonding device is used for preparing five-in-one material strips.
  • the frame discharging device 100 can provide two composite material strips 20, and the CCM discharging device is used to provide multiple CCM sheet materials. Specifically, two composite material strips 20 can be provided by the same frame discharge device 100, or two frame discharge devices 100 can be provided to provide two composite material strips 20 respectively.
  • the composite material tape 20 includes a transfer film material tape 21 and a frame material tape 22 .
  • the upper frame composite material belt and the lower frame composite material belt can be respectively provided by two frame discharge devices 100, the upper frame composite material belt includes the upper transfer film material belt and the upper frame material belt, and the lower frame composite material belt
  • the material tape includes an upper transfer film material tape and a lower frame material tape.
  • the structure and material of the upper transfer film strip and the lower transfer film strip are generally the same, and the upper frame strip and the lower frame strip can be the same frame strip, or different frame strips can be selected according to the process.
  • the bonding device is used to sequentially bond multiple CCM sheets between two composite material tapes 20 to prepare a five-in-one material tape 10 .
  • the bonding device can realize roll-to-roll bonding.
  • the laminating device receives the two composite material strips 20, first a plurality of CCM sheets 30 are sequentially bonded to one of the composite material strips 20 to obtain an intermediate material strip; then, the laminating device combines another composite material strip 20 with the The intermediate material tape is laminated roll-to-roll, and the preparation of the five-in-one material tape 10 can be completed.
  • two transfer film material strips 21 of the composite material strip 20 are attached to both sides of the five-in-one material strip 10 to serve as supporting films on both sides of the five-in-one material strip 10 respectively.
  • the laminating equipment also includes a slicing device (not shown), and the slicing device cuts the composite material strip 20 along the gap between two adjacent functional areas to obtain multiple A composite sheet 20', and each composite sheet 20' includes a transfer film sheet and a frame sheet.
  • the bonding equipment can perform sheet-to-roll and sheet-to-sheet bonding.
  • the bonding device first bonds multiple CCM sheets 30 to one of the composite material tapes 20 to obtain an intermediate material tape;
  • the multiple composite sheet materials 20 ′ obtained by cutting the material tape 20 are sequentially pasted on the CCM sheet material 30 of the intermediate material tape to complete the preparation of the five-in-one material tape 10 .
  • the transfer film material tape 21 of the composite material tape 20 and the transfer film sheet material of a plurality of composite sheet materials 20' are respectively attached to both sides of the five-in-one group material tape 10.
  • the bonding equipment can also only perform sheet-to-sheet bonding.
  • Composite material band 20 is cut into a plurality of composite sheet materials 20' by slicing device first, and composite sheet material 20' is all laminated on both sides of each CCM sheet material. In this way, a five-in-one sheet of the transfer film sheet with the composite sheet 20' attached to both sides can be obtained.
  • the frame unwinding device 100 in the preferred embodiment of the present invention includes an unwinding mechanism 110 and a debonding mechanism 120 .
  • the unwinding mechanism 110 is used to provide the composite material tape 20 , and the composite material tape 20 includes a transfer film material tape 21 and a frame material tape 22 . Further, one side of the transfer film material strip 21 is provided with photosensitive adhesive, and the frame material strip 22 is bonded to the transfer film material strip 21 through the photosensitive adhesive.
  • Photosensitive adhesive is sensitive to light, and its viscosity can be reduced or eliminated under the irradiation of curing light.
  • the photosensitive glue can be UV glue, and the viscosity can be weakened by ultraviolet light irradiation.
  • the photosensitive adhesive may also be visible light curable adhesive, electron beam curable adhesive, etc., which is not limited here.
  • the transfer film material strip 21 has good toughness and can be used as a support carrier for the frame material strip 22 to be transported.
  • the unwinding mechanism 110 can realize continuous unwinding because the composite tape 20 is supplied in the form of unwinding.
  • the unwinding mechanism 110 includes an unwinding component 111 , a composite component 112 and a cutting component 113 . in:
  • the unwinding assembly 111 includes a transfer film unwinding part and a frame unwinding part, which are respectively used for unwinding the transfer film material tape 21 and the frame material tape 22 provided with photosensitive adhesive on one side.
  • the transfer film unwinding part and the frame unwinding part may be two unwinding rollers, which are respectively used for storing the transfer film material tape 21 and the frame material tape 22 and unwinding them.
  • the composite component 112 is located downstream of the unwinding component 111 , and the transfer film strip 21 and the frame material strip 22 unrolled by the unwinding component 111 enter the composite component 112 after being corrected in the width direction.
  • the composite component 112 can composite the transfer film strip 21 and the frame strip 21 to obtain the composite strip 20 .
  • the surface of the frame material belt 22 facing away from the transfer film material belt 21 is generally pre-coated with curing glue to facilitate bonding with the CCM sheet 30.
  • the curing glue can be heat-sensitive glue or pressure-sensitive glue.
  • the composite assembly 112 includes a driving roller 1121, two passing rollers 1122 and a resisting roller 1123.
  • the two passing rollers 1122 and the driving roller 1121 are arranged at intervals, the transfer film material belt 21 and the frame material belt 22 can respectively go around the passing roller 1122 and wrap around the driving roller 1121, and the resisting roller 1123 can hold the transfer film material belt 21 and the frame material The belt 22 is pressed against the driving roller 1121 .
  • the driving roller 1121 is a driving roller, and the two passing rollers 1122 and the resisting roller 1123 are driven rollers.
  • the angles at which they enter the driving roller 1121 can be changed by the two passing rollers 1122 respectively so as to generate wrap angles.
  • the tension in the film is improved due to the existence of rigid resistance, and at the same time, because the distance between the two passing rollers 1122 and the driving roller 1121 is relatively close, it is not enough to cause the transfer film material belt 21 and the frame material belt 22 to produce waves in the direction of contraction or extension. .
  • the transfer film material strip 21 and the frame material strip 22 can be equivalent to a rigid body enveloped on the driving roller 1121 , thereby obtaining better composite quality.
  • the resisting roller 1123 can isolate the composite tension and roll the transfer film material strip 21 and the frame material strip 22 so that the two can be better bonded.
  • the transfer film strip 21 and the frame strip 22 can also be directly laminated by two pairs of rollers.
  • the composite strip 20 is formed with functional areas arranged at intervals along the length direction.
  • the frame material strip 22 can be hollowed out in advance to process a functional area, and can be directly compounded with the transfer film material strip 21 after unwinding from the unwinding assembly 111 .
  • the frame material strip 22 unrolled by the unwinding component 111 does not have a functional area, so the frame material strip 22 needs to be cut to form a functional area. In this way, it is beneficial to save costs, and can improve the compounding precision of the composite material strip 20 and the preparation precision of the five-in-one material strip 10 .
  • the cutting assembly 113 is located downstream of the composite assembly 112 and is used for cutting the composite material strip 20 to form functional areas arranged at intervals along the length direction on the frame material strip 22 .
  • the composite material tape 20 compounded by the compound assembly 112 can be continuously delivered to the cutting assembly 113, and the cutting assembly 113 only cuts the frame material tape 22 without cutting the transfer film material tape 21, and combines the frame material tape 22 with the The part corresponding to each functional area of the strip 20 is hollowed out, so as to form a functional area on the frame strip 22 .
  • the extending direction of the five-in-one material strip 10 has a plurality of functional areas spaced apart, and when the fuel cell is working, the reactant gas can undergo a chemical reaction at the functional areas to generate electricity.
  • the functional area of the frame material strip 22 , the functional area of the composite material strip 20 and the functional area of the five-in-one material strip 10 overlap.
  • the cutting assembly 113 includes a vacuum knife roll 1131 and a support roll 1132, the composite material tape 20 can be wound around the support roll 1132, and the vacuum knife roll 1131 rolls the composite material tape 20 around the support roll 1132. , so as to form a functional area on the frame material belt 22 and absorb the waste materials formed by cutting.
  • the vacuum knife roll 1131 and the support roll 1132 are both driving rolls, and the composite material belt 20 can be squeezed between the vacuum knife roll 1131 and the support roll 1132 , and the side with the frame material belt 22 faces the vacuum knife roll 1131 .
  • the cut part of the frame material belt 22 that is, the cutting waste is adsorbed on the vacuum knife roller 1131 , and is taken away from the composite material belt 20 along with the rotation of the vacuum knife roller 1131 .
  • the circumferential direction of the vacuum knife roller 1131 can be divided into a negative pressure area and a positive pressure area.
  • the frame material strip 22 can be rolled in the negative pressure area;
  • the rotation of the roller 1131 is transferred to the positive pressure area to be released.
  • the vacuum knife roller 1131 can also be controlled to vacuumize and break vacuum as a whole. When cutting the frame material strip 22, the vacuum knife roller 1131 vacuumizes, and when it is necessary to discharge cutting waste, the vacuum knife roller 1131 breaks the vacuum.
  • the frame unwinding device 100 also includes a recovery mechanism 130.
  • the recovery mechanism 130 includes an unwinding shaft 131, a winding shaft 132, and an intermediate roller 133. 133 is rewound by the winding shaft 132 after reversing, and the intermediate roller 133 can support the waste discharge tape against the vacuum knife roller 1131 .
  • the sticky side of the waste discharge tape winding through the intermediate roller 133 faces outward.
  • the vacuum knife roller 1131 releases the cutting waste, and the waste discharge tape can stick the cutting waste.
  • the waste discharge tape is rewound, continuous waste discharge is achieved, effectively avoiding waste materials from scattering.
  • the recycling mechanism 130 may also use other methods to recycle the cutting waste.
  • the recovery mechanism 130 includes a waste box disposed under the vacuum knife roller 1131 .
  • the vacuum knife roll 1131 can release the cutting waste, and the cutting waste falls off from the vacuum knife roll 1131, and Rely on inertia and gravity to fall into the waste box.
  • the debonding mechanism 120 includes a light shielding plate 121 and a curing light source 122 , a light-transmitting window 1211 is formed on the light shielding plate 121 , and the curing light source 122 can emit curing light.
  • the light-transmitting window 1211 can be a through hole, or a region made of light-transmitting material on the light-shielding plate 121 .
  • the curing light source 122 is generally an ultraviolet light source, capable of emitting UV curing light.
  • the light-shielding plate 121 is not located on one side of the composite material belt 20, and the curing light source 122 is located on the side of the light-shielding plate 121 facing away from the composite material belt 20, and the curing light emitted can pass through the light-transmitting window 1211 and irradiate the composite material belt sequentially.
  • 20 multiple functional areas to weaken the viscosity of the photosensitive adhesive located in the functional areas. After the photosensitive adhesive is illuminated by the curing light source 122, the viscosity of the photosensitive adhesive can be weakened, and the viscosity of the photosensitive adhesive can also be completely released as required.
  • the curing light emitted by the curing light source 122 is a light pulse
  • the frequency of the light pulse of the curing light source 122 is adjustable.
  • the distance between two adjacent functional areas is also different.
  • the frequency of the light pulse directly determines the distance between the two illuminations. Therefore, by changing the frequency of the curing light source 122 , the frame discharging device 100 can be adapted to the preparation of different types of five-in-one material strips 10 .
  • the debonding mechanism 120 is located between the composite component 112 and the cutting component 113 .
  • the composite material tape 20 output by the compound assembly 112 is shown in (a) in FIG.
  • the cutting component 113 removes the part of the frame material strip 22 located in the functional area to obtain the composite material strip 20 as shown in (c) of FIG. 3 . That is to say, before the composite material tape 20 is cut, the viscosity of the photosensitive adhesive in the functional area of the composite material tape 20 is weakened. In this way, after the composite material tape 20 is cut, the transfer film material tape 21 will not cause adhesion to the cutting waste generated during cutting, so it is beneficial for the cutting waste to be taken away with the vacuum knife roller 1131 .
  • the debonding mechanism 120 may also be disposed downstream of the cutting assembly 113 , that is, after the composite tape 20 is cut, the functional area of the composite tape 20 is illuminated.
  • the composite material strip 20 is directly illuminated and debonded, and the composite material strip 20 as shown in (c) in FIG. 3 can be obtained. .
  • the debonding mechanism 120 can expose the composite tape 20 provided by the unwinding mechanism 110, so that the curing light emitted by the curing light source 122 sequentially irradiates multiple functional areas of the composite tape 20 , to weaken the viscosity of the photosensitive adhesive located in the functional area.
  • the transfer film tape 21 will not stick to the CCM sheet 30 in the functional area. Therefore, in the process of tearing off the supporting films on both sides of the five-in-one material tape 10, the catalyst layer on the surface of the CCM sheet will not be damaged, thereby avoiding the damage to the function of the five-in-one material tape 10.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
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  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

A border discharging apparatus (100) and a bonding device. The border discharging apparatus (100) comprises an unwinding mechanism (110) and a debonding mechanism (120). The debonding mechanism (120) can expose a composite material strip (20) provided by the unwinding mechanism (110), so that curing light emitted by a curing light source (122) sequentially irradiates a plurality of functional areas of the composite material strip (20) so as to reduce the viscosity of a photosensitive adhesive in the functional areas. In this way, when a CCM sheet (30) is attached to the composite material strip (20), a transfer film material strip (21) does not adhere to the CCM sheet (30) in the functional areas. Therefore, during the process of tearing off a support film on both sides of a five-in-one material strip, a catalyst layer on the surface of the CCM sheet (30) is not damaged, thereby avoiding functional damage to the five-in-one material strip.

Description

边框放料装置及贴合设备Frame feeding device and bonding equipment 技术领域technical field
本实用新型涉及燃料电池技术领域,特别涉及一种边框放料装置及贴合设备。The utility model relates to the technical field of fuel cells, in particular to a frame discharging device and bonding equipment.
背景技术Background technique
燃料电池的核心部件为MEA(Membrane Electrode Assembly)膜电极,也称之为七合一组件。七合一组件包括CCM(catalyst coated membrane,催化剂/质子交换膜组件)、附着于CCM两侧的边框及气体扩散层。在制备七合一组件前,一般先在CCM的两侧贴合边框得到五合一组件,再在五合一组件的两侧贴合气体扩散层即可。The core component of the fuel cell is the MEA (Membrane Electrode Assembly) membrane electrode, also known as the seven-in-one assembly. The seven-in-one module includes a CCM (catalyst coated membrane, catalyst/proton exchange membrane module), a frame attached to both sides of the CCM and a gas diffusion layer. Before preparing the seven-in-one module, generally, the frame is attached on both sides of the CCM to obtain the five-in-one module, and then the gas diffusion layer is attached on both sides of the five-in-one module.
为了对边框进行支撑及保护,边框背向CCM的一侧一般还附着有支撑膜,故得到的五合一组件的两侧也均附着有支撑膜。后续使用过程中,需要将五合一组件两侧的支撑膜撕除。但是,由于支撑膜具有粘性,会与功能区域的CCM发生粘连。在撕除支撑膜的过程中,容易将CCM表面的催化剂层被破坏,从而导致五合一组件的功能受损。In order to support and protect the frame, a support film is generally attached to the side of the frame facing away from the CCM, so both sides of the obtained five-in-one module are also attached with a support film. During subsequent use, the supporting film on both sides of the five-in-one component needs to be torn off. However, due to the stickiness of the support film, it will stick to the CCM in the functional area. In the process of tearing off the supporting film, the catalyst layer on the surface of the CCM is easily damaged, which leads to the damage of the function of the five-in-one component.
实用新型内容Utility model content
基于此,有必要针对上述问题,提供一种边框放料装置及贴合设备,所制备的五合一料带在使用过程中能够避免功能受损。Based on this, it is necessary to provide a frame discharging device and laminating equipment to address the above problems, and the prepared five-in-one material tape can avoid function damage during use.
一种边框放料装置,包括:A frame feeding device, comprising:
放卷机构,用于提供复合料带,所述复合料带包括转移膜料带及边框料带, 所述转移膜料带的一侧设置有光敏胶,所述边框料带通过光敏胶粘接于所述转移膜料带,沿所述复合料带的长度方向形成有间隔排布的功能区域;及The unwinding mechanism is used to provide a composite material tape, the composite material tape includes a transfer film material tape and a frame material tape, one side of the transfer film material tape is provided with a photosensitive adhesive, and the frame material tape is bonded by a photosensitive adhesive On the transfer film strip, functional areas arranged at intervals are formed along the length direction of the composite strip; and
解粘机构,包括遮光板及固化光源,所述遮光板上形成有透光窗口,所述固化光源能够发出固化光;The debonding mechanism includes a light-shielding plate and a curing light source, a light-transmitting window is formed on the light-shielding plate, and the curing light source can emit curing light;
其中,所述遮光板位于所述复合料带的一侧,所述固化光源位于所述遮光板背向所述复合料带的一侧,所述固化光源发出的固化光能够透过所述透光窗口并依次照射所述复合料带的多个功能区域,以减弱位于功能区域的光敏胶的粘性。Wherein, the shading plate is located on one side of the composite material belt, the curing light source is located on the side of the shading plate facing away from the composite material belt, and the curing light emitted by the curing light source can pass through the transparent The light window sequentially irradiates multiple functional areas of the composite tape to weaken the viscosity of the photosensitive adhesive located in the functional areas.
在其中一个实施例中,所述放卷机构包括:In one of the embodiments, the unwinding mechanism includes:
放卷组件,包括转移膜放卷件及边框放卷件,所述转移膜放卷件用于放卷一侧设置有光敏胶的所述转移膜料带,所述边框放卷件用于所述边框料带;The unwinding assembly includes a transfer film unwinding part and a frame unwinding part, the transfer film unwinding part is used for unwinding the transfer film tape with photosensitive adhesive on one side, and the frame unwinding part is used for the Border material tape;
位于放卷组件的下游的复合组件,接收所述转移膜料带及所述边框料带并复合,以得到所述复合料带;The composite component located downstream of the unwinding component receives the transfer film strip and the frame strip and composites them to obtain the composite strip;
位于所述复合组件的下游的裁切组件,对所述复合料带进行裁切,以在所述边框料带上形成沿长度方向间隔排布的功能区域。The cutting component located downstream of the composite component cuts the composite material strip to form functional areas arranged at intervals along the length direction on the frame material strip.
在其中一个实施例中,所述解粘机构位于所述复合组件与所述裁切组件之间。In one of the embodiments, the debonding mechanism is located between the composite component and the cutting component.
在其中一个实施例中,所述复合组件包括驱动辊、两个过辊及抵持辊,两个所述过辊与所述驱动辊间隔设置,所述转移膜料带及所述边框料带能够分别绕经所述过辊并包络于所述驱动辊,所述抵持辊能够将所述转移膜料带及所述边框料带压持于所述驱动辊。In one of the embodiments, the composite assembly includes a driving roller, two passing rollers and a resisting roller, the two passing rollers are spaced apart from the driving roller, the transfer film strip and the frame strip are The passing rollers can be respectively wound around the driving rollers, and the resisting rollers can press and hold the transfer film strip and the frame strip to the driving rollers.
在其中一个实施例中,所述裁切组件包括真空刀辊及支撑辊,所述复合料带能够绕经所述支撑辊,所述真空刀辊对绕经所述支撑辊的所述复合料带进行 辊切,以在所述边框料带上形成功能区域并对裁切形成的废料进行吸附。In one of the embodiments, the cutting assembly includes a vacuum knife roll and a support roll, the composite material belt can be wound around the support roll, and the vacuum knife roll is opposite to the composite material wound around the support roll. The strip is roll-cut to form functional areas on the frame strip and to absorb the waste formed by cutting.
在其中一个实施例中,还包括回收机构,所述回收机构包括放卷轴、收卷轴及中间辊,排废胶带经所述放卷轴放卷,并经所述中间辊换向后由所述收卷轴收卷,所述中间辊能够将所述排废胶带抵持于所述真空刀辊。In one of the embodiments, it also includes a recovery mechanism, the recovery mechanism includes an unwinding shaft, a winding shaft and an intermediate roller, and the waste discharge tape is unwound through the unwinding shaft, and after being reversed by the intermediate roller, it is released from the winding shaft. The reel is wound up, and the intermediate roller can support the waste discharge tape against the vacuum knife roller.
在其中一个实施例中,还包括回收机构,所述回收机构包括设于所述真空刀辊下方的废料盒。In one of the embodiments, a recycling mechanism is further included, and the recycling mechanism includes a waste box arranged under the vacuum knife roller.
在其中一个实施例中,所述固化光源发出的固化光为光脉冲,且所述固化光源的光脉冲的频率可调。In one of the embodiments, the curing light emitted by the curing light source is a light pulse, and the frequency of the light pulse of the curing light source is adjustable.
一种贴合设备,包括:A bonding device comprising:
如上述优选实施例中任一项所述的边框放料装置,提供所述复合料带;As the frame discharging device described in any one of the above preferred embodiments, the composite material tape is provided;
CCM放料装置,用于提供多个CCM片料;CCM discharge device, used to provide multiple CCM sheets;
贴合装置,用于将多个所述CCM片料依次贴合于所述复合料带。A bonding device is used for bonding a plurality of the CCM sheets to the composite tape in sequence.
一种贴合设备,包括:A bonding device comprising:
如上述优选实施例中任一项所述的边框放料装置,提供所述复合料带As the frame discharging device described in any one of the above preferred embodiments, the composite material strip is provided
切片装置,沿相邻两个功能区域之间的间隙对所述复合料带进行切割,以得到多个复合片料;a slicing device for cutting the composite strip along the gap between two adjacent functional areas to obtain a plurality of composite sheets;
CCM放料装置,用于提供多个CCM片料;CCM discharge device, used to provide multiple CCM sheets;
贴合装置,用于将多个所述CCM片料分别与多个所述复合片料贴合。A bonding device is used for bonding the plurality of CCM sheets to the plurality of composite sheets respectively.
上述边框放料装置及贴合设备,解粘机构能够对放卷机构提供的复合料带进行曝光,以使固化光源发出的固化光依次照射复合料带的多个功能区域,以减弱位于功能区域的光敏胶的粘性。如此,当将CCM片料贴合于复合料带时,转移膜料带并不会与功能区域的CCM片料发生粘连。因此,在撕除五合一料带两侧的支撑膜的过程中,也不会对CCM片料表面的催化剂层造成破坏,从而避 免了五合一料带的功能受损。The above-mentioned frame unwinding device and laminating equipment, the debonding mechanism can expose the composite tape provided by the unwinding mechanism, so that the curing light emitted by the curing light source sequentially irradiates multiple functional areas of the composite tape to weaken the The viscosity of the photosensitive adhesive. In this way, when the CCM sheet is attached to the composite tape, the transfer film tape will not stick to the CCM sheet in the functional area. Therefore, in the process of tearing off the supporting film on both sides of the five-in-one material strip, the catalyst layer on the surface of the CCM sheet will not be damaged, thereby avoiding the damage to the function of the five-in-one material belt.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型较佳实施例中边框放料装置的简化示意图;Fig. 1 is a simplified schematic diagram of a frame discharging device in a preferred embodiment of the present invention;
图2为图1所示边框放料装置中解粘机构的结构示意图;Fig. 2 is a schematic structural view of the debonding mechanism in the frame discharging device shown in Fig. 1;
图3为图1所示边框放料装置中复合料带在加工过程中状态变化的示意图;Fig. 3 is a schematic diagram of the state change of the composite strip in the frame discharging device shown in Fig. 1 during processing;
图4为本实用新型一个实施例中五合一料带的膜层结构示意图;Fig. 4 is a schematic diagram of the film layer structure of the five-in-one material belt in one embodiment of the utility model;
图5为本实用新型另一个实施例中五合一料带的膜层结构示意图。Fig. 5 is a schematic diagram of the film layer structure of the five-in-one material belt in another embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to make the above purpose, features and advantages of the present utility model more obvious and understandable, the specific implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention. However, the utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below limit.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial ", "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; may be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediary, and may be an internal communication between two elements or an interactive relationship between two elements, unless otherwise stated Clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
请参阅图1,本实用新型提供了一种贴合设备(图未示)及边框放料装置100。其中,贴合设备包括边框放料装置100、CCM放料装置(图未示)及贴合装置(图未示),贴合设备用于制备五合一料带。Please refer to FIG. 1 , the utility model provides a bonding device (not shown) and a frame discharging device 100 . Wherein, the bonding equipment includes a frame discharging device 100, a CCM discharging device (not shown in the figure) and a bonding device (not shown in the figure), and the bonding device is used for preparing five-in-one material strips.
边框放料装置100能够提供两个复合料带20,CCM放料装置用于提供多个CCM片料。具体的,可由同一个边框放料装置100提供两个复合料带20,也可 设置两个边框放料装置100分别提供两个复合料带20。如图3所示,复合料带20包括转移膜料带21及边框料带22。在制备膜电极过程中,可以通过两个边框放料装置100分别提供上边框复合料带及下边框复合料带,上边框复合料带包括上转移膜料带及上边框料带,下边框复合料带包括上转移膜料带及下边框料带。上转移膜料带及下转移膜料带的结构及材质一般相同,上边框料带及下边框料带可以是相同的边框料带,也可根据工艺选择不同的边框料带。The frame discharging device 100 can provide two composite material strips 20, and the CCM discharging device is used to provide multiple CCM sheet materials. Specifically, two composite material strips 20 can be provided by the same frame discharge device 100, or two frame discharge devices 100 can be provided to provide two composite material strips 20 respectively. As shown in FIG. 3 , the composite material tape 20 includes a transfer film material tape 21 and a frame material tape 22 . In the process of preparing the membrane electrode, the upper frame composite material belt and the lower frame composite material belt can be respectively provided by two frame discharge devices 100, the upper frame composite material belt includes the upper transfer film material belt and the upper frame material belt, and the lower frame composite material belt The material tape includes an upper transfer film material tape and a lower frame material tape. The structure and material of the upper transfer film strip and the lower transfer film strip are generally the same, and the upper frame strip and the lower frame strip can be the same frame strip, or different frame strips can be selected according to the process.
如图4所示,在一个实施例中,贴合装置用于将多个CCM片料依次贴合于两个复合料带20之间,以制备五合一料带10。As shown in FIG. 4 , in one embodiment, the bonding device is used to sequentially bond multiple CCM sheets between two composite material tapes 20 to prepare a five-in-one material tape 10 .
具体的,贴合装置能够实现卷对卷贴合。贴合装置接收两个复合料带20后,先将多个CCM片料30依次贴合于其中一个复合料带20,得到中间料带;接着,贴合装置将另一个复合料带20与该中间料带进行卷对卷贴合,即可完成五合一料带10的制备。此时,五合一料带10的两侧附着有两个复合料带20的转移膜料带21,以将分别作为五合一料带10两侧的支撑膜。Specifically, the bonding device can realize roll-to-roll bonding. After the laminating device receives the two composite material strips 20, first a plurality of CCM sheets 30 are sequentially bonded to one of the composite material strips 20 to obtain an intermediate material strip; then, the laminating device combines another composite material strip 20 with the The intermediate material tape is laminated roll-to-roll, and the preparation of the five-in-one material tape 10 can be completed. At this time, two transfer film material strips 21 of the composite material strip 20 are attached to both sides of the five-in-one material strip 10 to serve as supporting films on both sides of the five-in-one material strip 10 respectively.
如图5所示,在另一个实施例中,贴合设备还包括切片装置(图未示),切片装置沿相邻两个功能区域之间的间隙对复合料带20进行切割,以得到多个复合片料20’,且每个复合片料20’包括转移膜片料及边框片料。As shown in Figure 5, in another embodiment, the laminating equipment also includes a slicing device (not shown), and the slicing device cuts the composite material strip 20 along the gap between two adjacent functional areas to obtain multiple A composite sheet 20', and each composite sheet 20' includes a transfer film sheet and a frame sheet.
具体的,贴合设备能够进行片对卷及片对片的贴合,贴合装置先将多个CCM片料30依次贴合于其中一个复合料带20得到中间料带;再将另一个复合料带20裁切得到的多个复合片料20’依次贴合于该中间料带的CCM片料30上,即可完成五合一料带10的制备。此时,五合一组料带10的两侧分别附着有复合料带20的转移膜料带21及多个复合片料20’的转移膜片料。Specifically, the bonding equipment can perform sheet-to-roll and sheet-to-sheet bonding. The bonding device first bonds multiple CCM sheets 30 to one of the composite material tapes 20 to obtain an intermediate material tape; The multiple composite sheet materials 20 ′ obtained by cutting the material tape 20 are sequentially pasted on the CCM sheet material 30 of the intermediate material tape to complete the preparation of the five-in-one material tape 10 . At this time, the transfer film material tape 21 of the composite material tape 20 and the transfer film sheet material of a plurality of composite sheet materials 20' are respectively attached to both sides of the five-in-one group material tape 10.
显然,在其他实施例中,贴合设备也可仅进行片对片的贴合。先通过切片装置将复合料带20裁切成多个复合片料20’,再在每个CCM片料的两侧均贴合 复合片料20’。如此,便可得到两侧附着有复合片料20’的转移膜片料的五合一片料。Apparently, in other embodiments, the bonding equipment can also only perform sheet-to-sheet bonding. Composite material band 20 is cut into a plurality of composite sheet materials 20' by slicing device first, and composite sheet material 20' is all laminated on both sides of each CCM sheet material. In this way, a five-in-one sheet of the transfer film sheet with the composite sheet 20' attached to both sides can be obtained.
请再次参阅图1,本实用新型较佳实施例中的边框放料装置100包括放卷机构110及解粘机构120。Please refer to FIG. 1 again, the frame unwinding device 100 in the preferred embodiment of the present invention includes an unwinding mechanism 110 and a debonding mechanism 120 .
放卷机构110用于提供复合料带20,复合料带20包括转移膜料带21及边框料带22。进一步的,转移膜料带21的一侧设置有光敏胶,边框料带22通过光敏胶粘接于转移膜料带21。光敏胶对光照敏感,在固化光的照射下能够使其粘性降低或消除。具体的,光敏胶可以是UV胶,通过紫外光照射可以实现粘性减弱。显然,光敏胶也可以是可见光固化胶、电子束固化胶等,在此不做限定。转移膜料带21具有较好的韧性,能够作为边框料带22进行传输的支撑载体。放卷机构110由于采用放卷形式进行复合料带20的供给,故能够实现连续放料。The unwinding mechanism 110 is used to provide the composite material tape 20 , and the composite material tape 20 includes a transfer film material tape 21 and a frame material tape 22 . Further, one side of the transfer film material strip 21 is provided with photosensitive adhesive, and the frame material strip 22 is bonded to the transfer film material strip 21 through the photosensitive adhesive. Photosensitive adhesive is sensitive to light, and its viscosity can be reduced or eliminated under the irradiation of curing light. Specifically, the photosensitive glue can be UV glue, and the viscosity can be weakened by ultraviolet light irradiation. Apparently, the photosensitive adhesive may also be visible light curable adhesive, electron beam curable adhesive, etc., which is not limited here. The transfer film material strip 21 has good toughness and can be used as a support carrier for the frame material strip 22 to be transported. The unwinding mechanism 110 can realize continuous unwinding because the composite tape 20 is supplied in the form of unwinding.
在本实施例中,放卷机构110包括放卷组件111、复合组件112及裁切组件113。其中:In this embodiment, the unwinding mechanism 110 includes an unwinding component 111 , a composite component 112 and a cutting component 113 . in:
放卷组件111包括转移膜放卷件及边框放卷件,分别用于放卷一侧设置有光敏胶的转移膜料带21及边框料带22。具体的,转移膜放卷件及边框放卷件可以是两个放料辊,分别用于存储转移膜料带21及边框料带22并进行放卷。复合组件112位于放卷组件111的下游,由放卷组件111放卷的转移膜料带21及边框料带22经过宽度方向的纠偏后,便进入复合组件112。复合组件112能够将转移膜料带21与边框料带21复合,从而得到复合料带20。边框料带22背向转移膜料带21的表面一般还预先涂布有固化胶,以便于与CCM片料30贴合,固化胶可以是热敏胶或压敏胶。The unwinding assembly 111 includes a transfer film unwinding part and a frame unwinding part, which are respectively used for unwinding the transfer film material tape 21 and the frame material tape 22 provided with photosensitive adhesive on one side. Specifically, the transfer film unwinding part and the frame unwinding part may be two unwinding rollers, which are respectively used for storing the transfer film material tape 21 and the frame material tape 22 and unwinding them. The composite component 112 is located downstream of the unwinding component 111 , and the transfer film strip 21 and the frame material strip 22 unrolled by the unwinding component 111 enter the composite component 112 after being corrected in the width direction. The composite component 112 can composite the transfer film strip 21 and the frame strip 21 to obtain the composite strip 20 . The surface of the frame material belt 22 facing away from the transfer film material belt 21 is generally pre-coated with curing glue to facilitate bonding with the CCM sheet 30. The curing glue can be heat-sensitive glue or pressure-sensitive glue.
具体在本实施例中,复合组件112包括驱动辊1121、两个过辊1122及抵持 辊1123。两个过辊1122与驱动辊1121间隔设置,转移膜料带21及边框料带22能够分别绕经过辊1122并包络于驱动辊1121,抵持辊1123能够将转移膜料带21及边框料带22压持于驱动辊1121。Specifically in this embodiment, the composite assembly 112 includes a driving roller 1121, two passing rollers 1122 and a resisting roller 1123. The two passing rollers 1122 and the driving roller 1121 are arranged at intervals, the transfer film material belt 21 and the frame material belt 22 can respectively go around the passing roller 1122 and wrap around the driving roller 1121, and the resisting roller 1123 can hold the transfer film material belt 21 and the frame material The belt 22 is pressed against the driving roller 1121 .
驱动辊1121为主动辊,两个过辊1122及抵持辊1123均为从动辊。转移膜料带21及边框料带22在进入驱动辊1121前,可分别被两个过辊1122改变进入驱动辊1121的角度从而产生包角。而且,因僵性阻力的存在提高了膜内张力,同时由于两个过辊1122与驱动辊1121的距离较近,不足以使转移膜料带21及边框料带22产生紧缩或者延伸方向的波浪。如此,转移膜料带21及边框料带22可以等效为刚体包络于驱动辊1121上,从而获得较好的复合质量。另外,抵持辊1123可以够隔离复合张力并对转移膜料带21及边框料带22进行辊压,以使两者更好地贴合。The driving roller 1121 is a driving roller, and the two passing rollers 1122 and the resisting roller 1123 are driven rollers. Before the transfer film material strip 21 and the frame material strip 22 enter the driving roller 1121 , the angles at which they enter the driving roller 1121 can be changed by the two passing rollers 1122 respectively so as to generate wrap angles. Moreover, the tension in the film is improved due to the existence of rigid resistance, and at the same time, because the distance between the two passing rollers 1122 and the driving roller 1121 is relatively close, it is not enough to cause the transfer film material belt 21 and the frame material belt 22 to produce waves in the direction of contraction or extension. . In this way, the transfer film material strip 21 and the frame material strip 22 can be equivalent to a rigid body enveloped on the driving roller 1121 , thereby obtaining better composite quality. In addition, the resisting roller 1123 can isolate the composite tension and roll the transfer film material strip 21 and the frame material strip 22 so that the two can be better bonded.
显然,在其他实施例中,转移膜料带21与边框料带22也可直接采用两个对辊进行辊压贴合。Apparently, in other embodiments, the transfer film strip 21 and the frame strip 22 can also be directly laminated by two pairs of rollers.
复合料带20沿长度方向形成有间隔排布的功能区域。其中,边框料带22可预先镂空从而加工出功能区域,从放卷组件111放卷后直接与转移膜料带21复合即可。本实施例中,放卷组件111放卷的边框料带22不具有功能区域,故需要对边框料带22进行裁切以形成功能区域。如此,有利于节省成本,并能够提高复合料带20的复合精度及五合一料带10制备的精度。The composite strip 20 is formed with functional areas arranged at intervals along the length direction. Wherein, the frame material strip 22 can be hollowed out in advance to process a functional area, and can be directly compounded with the transfer film material strip 21 after unwinding from the unwinding assembly 111 . In this embodiment, the frame material strip 22 unrolled by the unwinding component 111 does not have a functional area, so the frame material strip 22 needs to be cut to form a functional area. In this way, it is beneficial to save costs, and can improve the compounding precision of the composite material strip 20 and the preparation precision of the five-in-one material strip 10 .
进一步的,裁切组件113位于复合组件112的下游,用于对复合料带20进行裁切,以在边框料带22上形成沿长度方向间隔排布的功能区域。经复合组件112复合后的复合料带20能够连续输送至裁切组件113,裁切组件113仅对边框料带22进行裁切而不切割转移膜料带21,并将边框料带22与复合料带20每个功能区域对应的部分被镂空,从而在边框料带22上形成功能区域。Further, the cutting assembly 113 is located downstream of the composite assembly 112 and is used for cutting the composite material strip 20 to form functional areas arranged at intervals along the length direction on the frame material strip 22 . The composite material tape 20 compounded by the compound assembly 112 can be continuously delivered to the cutting assembly 113, and the cutting assembly 113 only cuts the frame material tape 22 without cutting the transfer film material tape 21, and combines the frame material tape 22 with the The part corresponding to each functional area of the strip 20 is hollowed out, so as to form a functional area on the frame strip 22 .
需要指出的是,五合一料带10延伸方向上具有多个相间隔的功能区域,在燃料电池工作时,反应气体能够在功能区域处发生化学反应以产生电能。边框料带22的功能区域、复合料带20的功能区域及五合一料带10的功能区域重叠。It should be pointed out that the extending direction of the five-in-one material strip 10 has a plurality of functional areas spaced apart, and when the fuel cell is working, the reactant gas can undergo a chemical reaction at the functional areas to generate electricity. The functional area of the frame material strip 22 , the functional area of the composite material strip 20 and the functional area of the five-in-one material strip 10 overlap.
具体在本实施例中,裁切组件113包括真空刀辊1131及支撑辊1132,复合料带20能够绕经支撑辊1132,真空刀辊1131对绕经支撑辊1132的复合料带20进行辊切,以在边框料带22上形成功能区域并对裁切形成的废料进行吸附。Specifically in this embodiment, the cutting assembly 113 includes a vacuum knife roll 1131 and a support roll 1132, the composite material tape 20 can be wound around the support roll 1132, and the vacuum knife roll 1131 rolls the composite material tape 20 around the support roll 1132. , so as to form a functional area on the frame material belt 22 and absorb the waste materials formed by cutting.
真空刀辊1131及支撑辊1132均为主动辊,复合料带20能够挤压通过真空刀辊1131与支撑辊1132之间,且设有边框料带22的一侧朝向真空刀辊1131。经过辊切后,边框料带22被切除的部分,即裁切废料被吸附于真空刀辊1131,并随着真空刀辊1131的转动而从复合料带20上带走。The vacuum knife roll 1131 and the support roll 1132 are both driving rolls, and the composite material belt 20 can be squeezed between the vacuum knife roll 1131 and the support roll 1132 , and the side with the frame material belt 22 faces the vacuum knife roll 1131 . After roller cutting, the cut part of the frame material belt 22 , that is, the cutting waste is adsorbed on the vacuum knife roller 1131 , and is taken away from the composite material belt 20 along with the rotation of the vacuum knife roller 1131 .
具体的,真空刀辊1131的周向可以分为负压区域与正压区域,边框料带22能够在负压区域被辊切;裁切废料则被吸附于负压区域,并随着真空刀辊1131的旋转被转移至正压区域而被释放。另外,真空刀辊1131也可整体进行抽真空及破真空的控制。对边框料带22进行裁切时,真空刀辊1131抽真空,而在需要排出切割废料时,真空刀辊1131则破真空。Specifically, the circumferential direction of the vacuum knife roller 1131 can be divided into a negative pressure area and a positive pressure area. The frame material strip 22 can be rolled in the negative pressure area; The rotation of the roller 1131 is transferred to the positive pressure area to be released. In addition, the vacuum knife roller 1131 can also be controlled to vacuumize and break vacuum as a whole. When cutting the frame material strip 22, the vacuum knife roller 1131 vacuumizes, and when it is necessary to discharge cutting waste, the vacuum knife roller 1131 breaks the vacuum.
进一步的,在本实施例中,边框放料装置100还包括回收机构130,回收机构130包括放卷轴131、收卷轴132及中间辊133,排废胶带经放卷轴131放卷,并经中间辊133换向后由收卷轴132收卷,中间辊133能够将排废胶带抵持于真空刀辊1131。Further, in this embodiment, the frame unwinding device 100 also includes a recovery mechanism 130. The recovery mechanism 130 includes an unwinding shaft 131, a winding shaft 132, and an intermediate roller 133. 133 is rewound by the winding shaft 132 after reversing, and the intermediate roller 133 can support the waste discharge tape against the vacuum knife roller 1131 .
具体的,绕经中间辊133的排废胶带具有粘性的一侧向外。当裁切废料随着真空刀辊1131的转动被转移至朝向中间辊133的一侧时,真空刀辊1131释放裁切废料,排废胶带则能够将粘连该裁切废料。随着排废胶带被收卷,从而实现持续的排废,有效地避免了废料散落。Specifically, the sticky side of the waste discharge tape winding through the intermediate roller 133 faces outward. When the cutting waste is transferred to the side towards the middle roller 133 along with the rotation of the vacuum knife roller 1131, the vacuum knife roller 1131 releases the cutting waste, and the waste discharge tape can stick the cutting waste. As the waste discharge tape is rewound, continuous waste discharge is achieved, effectively avoiding waste materials from scattering.
需要指出的是,在其他实施例中,回收机构130也可采用其他方式对裁切废料进行回收。譬如,回收机构130包括设于真空刀辊1131下方的废料盒。当边框料带22裁切产生的裁切废料随着真空刀辊1131的转动被转移至下侧时,真空刀棍1131便可释放裁切废料,裁切废料从真空刀棍1131上脱落,并依靠惯性及重力落入废料盒内。It should be noted that, in other embodiments, the recycling mechanism 130 may also use other methods to recycle the cutting waste. For example, the recovery mechanism 130 includes a waste box disposed under the vacuum knife roller 1131 . When the cutting waste produced by the cutting of the frame material belt 22 is transferred to the lower side along with the rotation of the vacuum knife roller 1131, the vacuum knife roll 1131 can release the cutting waste, and the cutting waste falls off from the vacuum knife roll 1131, and Rely on inertia and gravity to fall into the waste box.
请一并参阅图2,解粘机构120包括遮光板121及固化光源122,遮光板121上形成有透光窗口1211,固化光源122能够发出固化光。透光窗口1211可是通孔,也可是遮光板121上由透光材料制成的区域。固化光源122一般为紫外光源,能发出UV固化光。其中,遮光板121并位于复合料带20的一侧,固化光源122位于遮光板121背向复合料带20的一侧,且发出的固化光能够透过透光窗口1211并依次照射复合料带20的多个功能区域,以减弱位于功能区域的光敏胶的粘性。光敏胶经固化光源122光照后可使粘性减弱,也可根据需要将光敏胶的粘性完全解除。Please also refer to FIG. 2 , the debonding mechanism 120 includes a light shielding plate 121 and a curing light source 122 , a light-transmitting window 1211 is formed on the light shielding plate 121 , and the curing light source 122 can emit curing light. The light-transmitting window 1211 can be a through hole, or a region made of light-transmitting material on the light-shielding plate 121 . The curing light source 122 is generally an ultraviolet light source, capable of emitting UV curing light. Wherein, the light-shielding plate 121 is not located on one side of the composite material belt 20, and the curing light source 122 is located on the side of the light-shielding plate 121 facing away from the composite material belt 20, and the curing light emitted can pass through the light-transmitting window 1211 and irradiate the composite material belt sequentially. 20 multiple functional areas to weaken the viscosity of the photosensitive adhesive located in the functional areas. After the photosensitive adhesive is illuminated by the curing light source 122, the viscosity of the photosensitive adhesive can be weakened, and the viscosity of the photosensitive adhesive can also be completely released as required.
具体在本实施例中,固化光源122发出的固化光为光脉冲,且固化光源122的光脉冲的频率可调。在不同类型的五合一料带10中,相邻两个功能区域的间隔距离也不同。而光脉冲的频率直接决定了两次光照的间隔距离。因此,固化光源122通过频率的变化,可使边框放料装置100适用于不同类型的五合一料带10的制备。Specifically, in this embodiment, the curing light emitted by the curing light source 122 is a light pulse, and the frequency of the light pulse of the curing light source 122 is adjustable. In different types of five-in-one material strips 10 , the distance between two adjacent functional areas is also different. The frequency of the light pulse directly determines the distance between the two illuminations. Therefore, by changing the frequency of the curing light source 122 , the frame discharging device 100 can be adapted to the preparation of different types of five-in-one material strips 10 .
当CCM片料30贴合于复合料带20及复合片料20’并制得五合一料带10时,由于功能区域的光敏胶被减弱粘性,故转移膜料带21及转移膜片料均不会与功能区域的CCM片料30发生粘连。因此,在撕除五合一料带10两侧的支撑膜的过程中,也不会对CCM片料30表面的催化剂层造成破坏,从而避免了五合一料带10的功能受损。When the CCM sheet material 30 is attached to the composite material tape 20 and the composite sheet material 20' and the five-in-one material tape 10 is obtained, since the photosensitive adhesive in the functional area is weakened, the transfer film material tape 21 and the transfer film sheet material Neither will stick to the CCM sheet 30 in the functional area. Therefore, in the process of tearing off the supporting films on both sides of the five-in-one material strip 10 , the catalyst layer on the surface of the CCM sheet material 30 will not be damaged, thereby avoiding the damage to the function of the five-in-one material strip 10 .
在本实施例中,解粘机构120位于复合组件112与裁切组件113之间。复合组件112输出的复合料带20如图3中(a)所示,经解粘机构120曝光后功能区域的光敏胶的粘性减弱,复合料带20如图3中(b)所示,裁切组件113将边框料带22位于功能区域的部分去除,得到如图3中(c)所示的复合料带20。也就是说,在对复合料带20进行裁切之前,复合料带20位于功能区域的光敏胶的粘性便被减弱。如此,在对复合料带20裁切完成后,转移膜料带21并不会对裁切产生的裁切废料产生粘连,故有利于使裁切废料随真空刀辊1131带走。In this embodiment, the debonding mechanism 120 is located between the composite component 112 and the cutting component 113 . The composite material tape 20 output by the compound assembly 112 is shown in (a) in FIG. The cutting component 113 removes the part of the frame material strip 22 located in the functional area to obtain the composite material strip 20 as shown in (c) of FIG. 3 . That is to say, before the composite material tape 20 is cut, the viscosity of the photosensitive adhesive in the functional area of the composite material tape 20 is weakened. In this way, after the composite material tape 20 is cut, the transfer film material tape 21 will not cause adhesion to the cutting waste generated during cutting, so it is beneficial for the cutting waste to be taken away with the vacuum knife roller 1131 .
需要指出的是,在其他实施例中,解粘机构120也可设置于裁切组件113的下游,即在对复合料带20进行裁切之后再对复合料带20的功能区域进行光照处理。另外,针对边框料带20预先加工并得到功能区域的情况,经复合组件112复合后直接对复合料带20进行光照减粘,即可得到如图3中(c)所示的复合料带20。It should be noted that, in other embodiments, the debonding mechanism 120 may also be disposed downstream of the cutting assembly 113 , that is, after the composite tape 20 is cut, the functional area of the composite tape 20 is illuminated. In addition, for the case where the frame material strip 20 is pre-processed and the functional area is obtained, after the composite component 112 is compounded, the composite material strip 20 is directly illuminated and debonded, and the composite material strip 20 as shown in (c) in FIG. 3 can be obtained. .
上述边框放料装置100及贴合设备,解粘机构120能够对放卷机构110提供的复合料带20进行曝光,以使固化光源122发出的固化光依次照射复合料带20的多个功能区域,以减弱位于功能区域的光敏胶的粘性。如此,当将CCM片料贴合于复合料带20时,转移膜料带21并不会与功能区域的CCM片料30发生粘连。因此,在撕除五合一料带10两侧的支撑膜的过程中,也不会对CCM片料表面的催化剂层造成破坏,从而避免了五合一料带10的功能受损。The above-mentioned frame unwinding device 100 and laminating equipment, the debonding mechanism 120 can expose the composite tape 20 provided by the unwinding mechanism 110, so that the curing light emitted by the curing light source 122 sequentially irradiates multiple functional areas of the composite tape 20 , to weaken the viscosity of the photosensitive adhesive located in the functional area. In this way, when the CCM sheet is bonded to the composite tape 20 , the transfer film tape 21 will not stick to the CCM sheet 30 in the functional area. Therefore, in the process of tearing off the supporting films on both sides of the five-in-one material tape 10, the catalyst layer on the surface of the CCM sheet will not be damaged, thereby avoiding the damage to the function of the five-in-one material tape 10.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和 详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementations of the utility model, and its description is relatively specific and detailed, but it cannot be interpreted as a limitation to the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (10)

  1. 一种边框放料装置,其特征在于,包括:A frame feeding device, characterized in that it comprises:
    放卷机构,用于提供复合料带,所述复合料带包括转移膜料带及边框料带,所述转移膜料带的一侧设置有光敏胶,所述边框料带通过光敏胶粘接于所述转移膜料带,沿所述复合料带的长度方向形成有间隔排布的功能区域;及The unwinding mechanism is used to provide a composite material tape, the composite material tape includes a transfer film material tape and a frame material tape, one side of the transfer film material tape is provided with a photosensitive adhesive, and the frame material tape is bonded by the photosensitive adhesive On the transfer film strip, functional areas arranged at intervals are formed along the length direction of the composite strip; and
    解粘机构,包括遮光板及固化光源,所述遮光板上形成有透光窗口,所述固化光源能够发出固化光;The debonding mechanism includes a light-shielding plate and a curing light source, a light-transmitting window is formed on the light-shielding plate, and the curing light source can emit curing light;
    其中,所述遮光板位于所述复合料带的一侧,所述固化光源位于所述遮光板背向所述复合料带的一侧,所述固化光源发出的固化光能够透过所述透光窗口并依次照射所述复合料带的多个功能区域,以减弱位于功能区域的光敏胶的粘性。Wherein, the shading plate is located on one side of the composite material belt, the curing light source is located on the side of the shading plate facing away from the composite material belt, and the curing light emitted by the curing light source can pass through the transparent The light window sequentially irradiates multiple functional areas of the composite tape to weaken the viscosity of the photosensitive adhesive located in the functional areas.
  2. 根据权利要求1所述的边框放料装置,其特征在于,所述放卷机构包括:The frame unwinding device according to claim 1, wherein the unwinding mechanism comprises:
    放卷组件,包括转移膜放卷件及边框放卷件,所述转移膜放卷件用于放卷一侧设置有光敏胶的所述转移膜料带,所述边框放卷件用于所述边框料带;The unwinding assembly includes a transfer film unwinding part and a frame unwinding part, the transfer film unwinding part is used for unwinding the transfer film tape with photosensitive adhesive on one side, and the frame unwinding part is used for the Border material tape;
    位于放卷组件的下游的复合组件,接收所述转移膜料带及所述边框料带并复合,以得到所述复合料带;The composite component located downstream of the unwinding component receives the transfer film strip and the frame strip and composites them to obtain the composite strip;
    位于所述复合组件的下游的裁切组件,对所述复合料带进行裁切,以在所述边框料带上形成沿长度方向间隔排布的功能区域。The cutting component located downstream of the composite component cuts the composite material strip to form functional areas arranged at intervals along the length direction on the frame material strip.
  3. 根据权利要求2所述的边框放料装置,其特征在于,所述解粘机构位于所述复合组件与所述裁切组件之间。The frame feeding device according to claim 2, wherein the debonding mechanism is located between the composite assembly and the cutting assembly.
  4. 根据权利要求2所述的边框放料装置,其特征在于,所述复合组件包括驱动辊、两个过辊及抵持辊,两个所述过辊与所述驱动辊间隔设置,所述转移膜料带及所述边框料带能够分别绕经所述过辊并包络于所述驱动辊,所述抵持辊能够将所述转移膜料带及所述边框料带压持于所述驱动辊。The frame discharging device according to claim 2, wherein the compound assembly includes a driving roller, two passing rollers and abutment rollers, the two passing rollers are spaced apart from the driving roller, and the transferring The film material belt and the frame material belt can respectively wind around the passing roller and envelop the driving roller, and the resisting roller can press the transfer film material belt and the frame material belt on the drive roller.
  5. 根据权利要求2所述的边框放料装置,其特征在于,所述裁切组件包括真空刀辊及支撑辊,所述复合料带能够绕经所述支撑辊,所述真空刀辊对绕经所述支撑辊的所述复合料带进行辊切,以在所述边框料带上形成功能区域并对裁切形成的废料进行吸附。The frame discharging device according to claim 2, wherein the cutting assembly includes a vacuum knife roller and a supporting roller, the composite material belt can be wound around the supporting roller, and the vacuum knife roller is wound around the warp The composite material strip of the support roller is roll-cut to form a functional area on the frame material strip and absorb the waste material formed by cutting.
  6. 根据权利要求5所述的边框放料装置,其特征在于,还包括回收机构,所述回收机构包括放卷轴、收卷轴及中间辊,排废胶带经所述放卷轴放卷,并经所述中间辊换向后由所述收卷轴收卷,所述中间辊能够将所述排废胶带抵持于所述真空刀辊。The frame unwinding device according to claim 5, characterized in that it also includes a recovery mechanism, the recovery mechanism includes an unwinding shaft, a rewinding shaft and an intermediate roller, the waste discharge tape is unwound through the unwinding shaft, and passed through the The intermediate roller is rewound by the winding shaft after the direction is reversed, and the intermediate roller can support the waste discharge tape against the vacuum knife roller.
  7. 根据权利要求5所述的边框放料装置,其特征在于,还包括回收机构,所述回收机构包括设于所述真空刀辊下方的废料盒。The frame feeding device according to claim 5, further comprising a recycling mechanism, the recycling mechanism including a waste box arranged under the vacuum knife roller.
  8. 根据权利要求1所述的边框放料装置,其特征在于,所述固化光源发出的固化光为光脉冲,且所述固化光源的光脉冲的频率可调。The frame discharging device according to claim 1, wherein the curing light emitted by the curing light source is a light pulse, and the frequency of the light pulse of the curing light source is adjustable.
  9. 一种贴合设备,其特征在于,包括:A bonding device is characterized in that it comprises:
    如上述权利要求1至8任一项所述的边框放料装置,提供所述复合料带;The frame discharging device according to any one of claims 1 to 8, providing the composite material strip;
    CCM放料装置,用于提供多个CCM片料;CCM discharge device, used to provide multiple CCM sheets;
    贴合装置,用于将多个所述CCM片料依次贴合于所述复合料带。A bonding device is used for bonding a plurality of the CCM sheets to the composite tape in sequence.
  10. 一种贴合设备,其特征在于,包括:A bonding device is characterized in that it comprises:
    如上述权利要求1至8任一项所述的边框放料装置,提供所述复合料带The frame discharge device according to any one of the above claims 1 to 8, providing the composite material strip
    切片装置,沿相邻两个功能区域之间的间隙对所述复合料带进行切割,以得到多个复合片料;a slicing device for cutting the composite strip along the gap between two adjacent functional areas to obtain a plurality of composite sheets;
    CCM放料装置,用于提供多个CCM片料;CCM discharge device, used to provide multiple CCM sheets;
    贴合装置,用于将多个所述CCM片料分别与多个所述复合片料贴合。A bonding device is used for bonding the plurality of CCM sheets to the plurality of composite sheets respectively.
PCT/CN2022/098974 2021-08-06 2022-06-15 Border discharging apparatus and bonding device WO2023011011A1 (en)

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CN216015429U (en) * 2021-08-06 2022-03-11 江苏氢导智能装备有限公司 Frame blowing device and laminating equipment
CN115000476B (en) * 2022-08-03 2022-09-30 江苏氢导智能装备有限公司 Five-in-one forming equipment

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