WO2024019309A1 - Double sided coated film and display device using same - Google Patents

Double sided coated film and display device using same Download PDF

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Publication number
WO2024019309A1
WO2024019309A1 PCT/KR2023/007226 KR2023007226W WO2024019309A1 WO 2024019309 A1 WO2024019309 A1 WO 2024019309A1 KR 2023007226 W KR2023007226 W KR 2023007226W WO 2024019309 A1 WO2024019309 A1 WO 2024019309A1
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Prior art keywords
coating
film
double
pattern
display device
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PCT/KR2023/007226
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French (fr)
Korean (ko)
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권태진
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주식회사 세기이엔씨
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Publication of WO2024019309A1 publication Critical patent/WO2024019309A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes

Definitions

  • the present invention relates to a double-sided coating film and a display device using the same, and more specifically, to an improved method of forming a double-sided coating film, a double-sided coating film using the same, and a display device using the improved double-sided coating film.
  • the double-sided coating film manufactured according to this method is capable of reducing the curl portion and film thickness that occurs in existing laminated double-sided coating films, and contains the characteristics of excellent light loss prevention function.
  • This improved double-sided coating It relates to a double-sided coating film that can provide an improved display device that meets the needs of consumers by specifying the necessary pigments and positions when applying the film to a display device, and a display device using the same.
  • display films are attached to display devices to provide functional characteristics of light volume such as light volume control, sparkling shape of light, and distortion of external images on the surface.
  • display films have been attached to display devices such as TVs, monitors, and mobile phones.
  • double-sided coated display films are widely used.
  • a functional coating is applied to one side of the primary film, that is, an AG coating that distorts the external image on the surface, an AR coating that gives the surface a shiny shape, or another functional coating. After performing light control coating with the characteristics of each film, performing the AG coating, AR coating or other functional coating on another secondary film fabric, and then applying the primary film and adhesive, etc.
  • a method of producing a double-sided coating film by bonding is widely used.
  • the present inventor manufactured a double-sided coating film using only one film fabric instead of using two or more plurality of film fabrics to complete one double-sided coating film.
  • the curl phenomenon that inevitably occurs in the conventional technology is reduced, thereby significantly improving the quality of the film and preventing loss of the fabric.
  • the present invention which can implement a further improved film, was completed.
  • the technical problem to be solved by the present invention is to provide a method for manufacturing a double-sided coating film that can perform double-sided coating using a single film fabric.
  • Another technical problem to be solved by the present invention is to provide a double-sided coating film manufactured according to the double-sided coating manufacturing method.
  • another technical problem to be solved by the present invention is to provide a method of further improving the screen characteristics of a display device by specifically implementing the prepared double-sided coating film in a display device and a display device to which the same is applied.
  • the present invention provides a method for producing a double-sided coating film comprising the following steps:
  • step (S2) performing main coating for light control coating on the fabric surface patterned in step (S1);
  • step (S3) performing secondary coating to additionally form a pattern on the light control coating layer formed in step (S2);
  • step (S4) attaching the double-sided coating film on which secondary coating was completed in step (S3) to a display device;
  • pattern formation in step (S1) is characterized by coating surface irregularities.
  • the coating is characterized by being produced using a 100% UV method.
  • the pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose.
  • the types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes.
  • the resin used in the first coating if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns.
  • the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs.
  • a deposition process can be applied on the pattern after the pattern work is completed. This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided.
  • this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, the reflectance can be improved by coating the spaces between empty patterns with color.
  • step (S2) the coating is performed in the form requested by the user for light control coating.
  • This main coating can be implemented in various ways depending on the purpose of the product, and since the performance of this main coating is similar to the prior art, detailed description will be omitted.
  • pattern formation in step (S3) is characterized by coating surface irregularities.
  • the coating is characterized by being produced using a 100% UV method.
  • the pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose.
  • the types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes.
  • the resin used in the first coating if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns.
  • the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs.
  • a deposition process can be applied on the pattern after the pattern work is completed. This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided.
  • this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, the reflectance can be improved by coating the spaces between empty patterns with color.
  • step (S2) or (S3) may be performed repeatedly to manufacture a double-sided coating film having two or more plural patterns and/or multiple main coating layers to satisfy various customer needs.
  • the attachment position is the middle layer between the surface light source and the LCD surface, the LCD surface, depending on the customer's purpose of use. It is characterized in that it can be attached between the glass layer and the LCD layer if it includes the top layer of the display screen or the glass layer of the display screen. Also, in some cases, if there is a glass layer, it may be attached to the glass layer.
  • the present invention is a double-sided coating film formed according to the waterproofing construction method of the metal roofing material, wherein the first coating layer, the main coating layer for light control, and the second coating layer are formed on a single film fabric.
  • a coating film is provided.
  • the double-sided coating film manufacturing method using a single film of the present invention it is possible to reduce film loss that occurs when two film fabrics are combined in existing products, and also reduce the curl portion and film without using an adhesive layer. There is an advantage in that light loss can be prevented to a large extent as the thickness decreases.
  • the present invention has the excellent effect of reducing film storage, transportation time, and manufacturing time by preventing thickness and light loss compared to existing double-sided coating film production methods.
  • Figure 1 is a diagram showing a method for manufacturing a double-sided coating film according to the prior art in its order.
  • Figure 2 is a diagram showing the method for manufacturing a double-sided coating film according to the present invention in its order.
  • Figure 3 shows a cross-sectional view of the double-sided coating film according to the present invention applied to a display device.
  • Figure 4 is a diagram showing the color implementation of the double-sided coating film according to the present invention.
  • Figure 5 is a diagram showing the deposition process in the manufacturing process of the double-sided coating film according to the present invention.
  • first, second, etc. may be used to describe various components, but the components are not limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, a first component may be named a second component, and similarly, the second component may also be named a first component without departing from the scope of the present invention.
  • the terms used in this application are only used to describe specific embodiments and are not intended to limit the invention. Singular expressions include plural expressions unless the context clearly dictates otherwise.
  • Figure 1 is a diagram showing a method of manufacturing a conventional double-sided coating film.
  • the symbol 1 is a diagram showing the step of performing the first coating, where the symbol 1-1 represents a sheet of film fabric and the symbol 1-2 represents a rolling unit for rolling the film fabric.
  • the first coating liquid is injected, and the first coating as indicated by symbols 1-3 is coated on the film fabric.
  • Code 2 indicates the step of performing secondary coating, that is, main coating, on the film fabric on which the primary coating has been completed.
  • the film fabric on which the first coating has been completed at the symbol 1 is inserted into the rolling part indicated by the symbol 2-1, and the secondary coating solution is administered to the rolling part to perform the main coating, and the main coating is tailored to the purpose of the film. It can be performed appropriately according to the user's requirements.
  • Symbol 3 shows the step of performing a first coating on another film fabric for double-sided grounding.
  • the step of code 3 shows that the step of code 1 is performed in the same way on different film fabrics.
  • the symbol 3-1 represents another film fabric
  • the symbol 2-2 represents a film fabric on which the step 2 has been completed
  • the symbol 3-3 represents a film fabric on which the step 3 has been completed.
  • the double-sided coating film according to the prior art is manufactured by laminating two or more films to make one double-sided coating film, resulting in loss of fabric and the curl phenomenon that inevitably occurs during laminating. There are disadvantages that adversely affect its function and quality.
  • Figure 2 is a diagram showing the method for manufacturing a double-sided coating film according to the present invention in its order.
  • Symbol A is a diagram showing the step of forming a pattern (surface irregularities) according to the present invention on a single film fabric, wherein one film fabric denoted by symbol A-1 is inserted into the rolling part denoted by symbol A-3.
  • a primary film indicated by code A-4 in which the pattern (surface irregularities) is formed on a film indicated by code A-4 by inserting the primary pattern coating solution indicated by code A-2 to form the pattern by rolling flotation.
  • the fabric is completed.
  • Pattern formation is characterized by coating surface irregularities.
  • the coating is characterized by being produced using a 100% UV method.
  • the pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose.
  • the types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes.
  • the resin used in the first coating if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns.
  • the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs.
  • the pattern (surface irregularities) is characterized in that it can perform AG coating, which has the function of distorting the external image on the surface, AR coating, which gives the surface a shiny shape, or other functional coating.
  • Symbol B shows the step of performing main coating on the film fabric on which the first coating has been completed.
  • the film fabric on which the first coating has been completed at the symbol A that is, the B-1 film fabric
  • the main coating solution indicated by B-2 is administered to the rolling part to perform the main coating.
  • This coating can be appropriately performed according to the user's needs according to the purpose of the film.
  • a film with the primary pattern and main coating completed on a single film fabric, denoted by B-4 is completed, which is denoted by symbol B-4.
  • the film of B-4 is introduced into the step of forming an additional pattern indicated by symbol C.
  • step C a double-sided film coating was manufactured by performing a primary coating on an additional film for lamination, whereas in the present invention, an additional pattern was formed on the same film fabric completed in step B.
  • a forming step C is added.
  • the code B-4 film with the primary pattern and main coating completed on the film fabric is indicated by the code C-1 film and is inserted into the rolling part indicated by the code C-3, and the secondary pattern indicated by the code C-2 on the rolling surface.
  • the coating solution is inserted to perform a secondary pattern (surface irregularities), and the completed double-sided film coating is marked as C-4.
  • Pattern formation is characterized by coating surface irregularities.
  • the coating is characterized by being produced using a 100% UV method.
  • the pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose.
  • the above-mentioned types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes, which can be manufactured in shapes suitable for use.
  • the resin used in the first coating if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns.
  • the coating liquid used during secondary coating is characterized by using non-volatile materials to prevent environmental pollution and secondary treatment costs.
  • the pattern is characterized in that it can perform AG coating, which has the function of distorting the external image on the surface, AR coating, which gives the surface a shiny shape, or other functional coating.
  • steps B and C are performed repeatedly to produce a double-sided coating film having two or more plural patterns and/or multiple main coating layers to satisfy various customer needs.
  • the double-sided coating film completed according to the manufacturing method of the present invention completed in the above steps does not use two or more plurality of film fabrics to complete one double-sided coating film, but only one film fabric.
  • the quality of the film is significantly improved by reducing the curl phenomenon that inevitably occurs in the prior art.
  • a more improved film can be realized.
  • FIG. 3 shows a cross-sectional view of the double-sided coating film according to the present invention applied to a display device.
  • display devices are made by attaching an LCD (Liquid Crystal Device) to a light emitting device that emits surface light (BLU).
  • the double-sided coating film of the present invention is attached to the intermediate layer between the surface light source and the LCD layer. It can be attached, or it can also be attached directly on the LCD. If the display device has a structure in which a glass substrate is deposited on an LCD, it may be implemented between the LCD and the glass layer as shown in the drawing. Although not shown in the drawings, attachment on a glass substrate can also be implemented.
  • the double-sided coating film according to the present invention may be attached directly to the top of the OLED, and similar to LCD display devices, OLED If a glass layer or another additional layer is formed on top, it may be implemented between the OLED layer and the glass or another additional layer, and, like an LCD display, may be formed on the top layer of glass or another additional layer.
  • the double-sided coating film according to the present invention as described above, the curl phenomenon that inevitably occurs in the prior art can be reduced in display devices and the light control function can be further improved, and a plurality of multi-functional films can be applied according to customer needs. Since layers can be formed, a more improved display device can be provided.
  • Figure 4 is a diagram showing the color implementation of the double-sided coating film according to the present invention.
  • the color of the double-sided coating film can be realized in a variety of colors according to customer requests.
  • the color to be implemented is based on the color in the color landscape representation, and in the case of complex colors, a color mixture can be used.
  • a method of realizing color deposition method, dye method, and alloy method can be applied. Any method may be used, but in the present invention, the alloy method is applied as a preferred embodiment to implement color, thereby reducing production costs and discoloration over time. The effect of blocking the phenomenon was implemented.
  • the color to be implemented on the front side is weak and the color is changed at a certain angle. It can be implemented to be thicker, and the angle can be applied depending on the use of the product. For example, it can be implemented as 20 degrees, 25 degrees, 27 degrees, 30 degrees, 33 degrees, 35 degrees, 45 degrees, etc. In addition, it can be implemented according to the use of the product. It can be implemented at any angle. The angle starts at 0 degrees, which is the part perpendicular to the ground surface (90 degrees).
  • Figure 5 is a diagram showing the deposition process in the manufacturing process of the double-sided coating film according to the present invention.
  • a deposition process can be applied on the pattern after the pattern work is completed.
  • This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided.
  • this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface.
  • the reflectance can be improved by color coating the space between empty patterns.
  • the cross-sectional view of the double-sided coating film formed through this process is shown in Figure 5.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Wood Science & Technology (AREA)
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Abstract

The present invention relates to a double sided coated film and a display device using same and includes the steps of: (S1) performing primary coating for forming a pattern on a film fabric to provide a functional feature such as AG, AR, or the like; (S2) performing main coating for light control coating on a surface of the fabric having been pattern-processed in step (S1); (S3) performing secondary coating for additionally forming a pattern on a light control coating layer having been formed in step (S2); (S4) attaching, to a display device, a double sided coated film having secondary coating completed in step (S3). The present invention is advantageous in that film loss that may occur when combining two pieces of film fabric in a conventional product can be reduced and light loss can be significantly reduced due to reduction in thickness of a film and reduction in curl portion without using an adhesive layer. Furthermore, compared to a conventional double sided coated film manufacturing method, the present invention can reduce the thickness and prevent light loss, thereby showing excellent effect of reducing the storage, transportation time, and manufacturing time of the film.

Description

양면 코팅 필름 및 이를 이용한 디스플레이 장치Double-sided coating film and display device using the same
본 발명은 양면 코팅 필름 및 이를 이용한 디스플레이 장치에 관한 것으로, 보다 구체적으로는 양면 코팅 필름을 형성하는 개선된 방법 및 이를 적용한 양면 코팅 필름과 이러한 개선된 양면 코팅 필름이 적용된 디스플레이 장치에 관한 것으로 본 기술에 따라 제조된 양면 코팅 필름은 기존의 합지형 양면 코팅 필름에서 발생하는 컬(curl) 부분의 감소 및 필름 두께의 감소가 가능하고 우수한 광 손실 방지기능을 가지는 특성을 포함하고 있으며 이러한 개선된 양면 코팅 필름을 디스플레이 장치에 적용시 필요한 안료 및 위치 등을 특정하여 진행함으로써 소비자의 욕구에 부합하는 개선된 디스플레이 장치를 제공할 수 있는 양면 코팅 필름 및 이를 이용한 디스플레이 장치에 관한 것이다.The present invention relates to a double-sided coating film and a display device using the same, and more specifically, to an improved method of forming a double-sided coating film, a double-sided coating film using the same, and a display device using the improved double-sided coating film. The double-sided coating film manufactured according to this method is capable of reducing the curl portion and film thickness that occurs in existing laminated double-sided coating films, and contains the characteristics of excellent light loss prevention function. This improved double-sided coating It relates to a double-sided coating film that can provide an improved display device that meets the needs of consumers by specifying the necessary pigments and positions when applying the film to a display device, and a display device using the same.
일반적으로 TV, 모니터 및 휴대폰등의 디스플레이 기기에 있어서 광량 제어, 광의 반짝이는 형상, 표면에서 외부의 상을 왜곡하는 등의 광량의 기능적 특성을 제공하기 위하여 디스플레이 필름을 상기 디스플레이 기기에 부착하고 있으며 최근에는 하나의 필름에 복수의 부가적인 기능을 부여하기 위하여 양면 코팅된 디스플레이 필름이 많이 사용되고 있다. 기존의 양면 코팅 필름을 제조하는 방식에 있어서는 1차 필름의 한쪽 면에 기능성 코팅, 즉 표면에서 외부의 상을 왜곡하는 기능인 AG 코팅 혹은 표면에서 반짝이는 형상을 가지도록 하는 AR 코팅, 혹은 다른 기능성 코팅 등을 수행하고 각각의 필름의 특성을 갖는 광 제어 코팅을 수행한 다음, 또 다른 2차 필름 원단에 상기 AG 코팅, AR 코팅 혹은 다른 기능성 코팅 등을 수행한 다음에 상기 1차 필름과 접착제 등을 이용하여 접착하는 방식으로 양면 코팅 필름을 제작하는 방법이 많이 사용되고 있다.In general, in display devices such as TVs, monitors, and mobile phones, display films are attached to display devices to provide functional characteristics of light volume such as light volume control, sparkling shape of light, and distortion of external images on the surface. Recently, display films have been attached to display devices such as TVs, monitors, and mobile phones. In order to provide multiple additional functions to one film, double-sided coated display films are widely used. In the existing method of manufacturing a double-sided coating film, a functional coating is applied to one side of the primary film, that is, an AG coating that distorts the external image on the surface, an AR coating that gives the surface a shiny shape, or another functional coating. After performing light control coating with the characteristics of each film, performing the AG coating, AR coating or other functional coating on another secondary film fabric, and then applying the primary film and adhesive, etc. A method of producing a double-sided coating film by bonding is widely used.
그러나 이러한 접착을 이용한 양면 코팅 제조 방법에 있어서는 하나의 양면 코팅 필름을 만들기 위해 두 장 이상의 필름을 합지하여 제조함으로 원단의 손실이 발생하고 또한 합지시 필연적으로 발생하는 컬(CURL) 현상 등으로 인해 양면 코팅 필름의 기능 및 품질에 부정적인 영향으로 간주되어왔다.However, in this double-sided coating manufacturing method using adhesion, fabric loss occurs as two or more films are laminated to make one double-sided coating film, and double-sided coating is produced due to the curl phenomenon that inevitably occurs during lamination. It has been considered to have a negative impact on the function and quality of the coating film.
이에 본 발명자는 상기와 같은 문제점을 해소하기 위해서 연구를 진행하던 중 하나의 양면 코팅 필름을 완성하기 위해서 두 장 이상의 복수의 필름 원단을 사용하지 않고 한 장만의 필름 원단을 사용하여 양면 코팅 필름을 제조하는 방법을 구현하고 이를 이용하여 디스플레이 기기에 상기 본 기술의 양면 코팅 필름을 적용함으로써 종래기술에서 필연적으로 발생하는 컬(CURL) 현상을 감소시켜서 필름의 품질을 대폭 개선하고 이와 더불어 원단의 로스를 방지하여 더욱 개선된 필름을 구현할 수 있는 본 발명을 완성하였다.Accordingly, while conducting research to solve the above problems, the present inventor manufactured a double-sided coating film using only one film fabric instead of using two or more plurality of film fabrics to complete one double-sided coating film. By implementing a method and using this method to apply the double-sided coating film of the present technology to a display device, the curl phenomenon that inevitably occurs in the conventional technology is reduced, thereby significantly improving the quality of the film and preventing loss of the fabric. Thus, the present invention, which can implement a further improved film, was completed.
본 발명에서 해결하고자 하는 기술적 과제는 한 장의 필름 원단을 사용하여 양면 코팅을 수행할 수 있는 양면 코팅 필름 제조 방법을 제공하기 위한 것이다.The technical problem to be solved by the present invention is to provide a method for manufacturing a double-sided coating film that can perform double-sided coating using a single film fabric.
그리고 본 발명에서 해결하고자 하는 다른 기술적 과제는 상기 양면 코팅 제조 방법에 따라 제조된 양면 코팅 필름을 제공하기 위한 것이다.Another technical problem to be solved by the present invention is to provide a double-sided coating film manufactured according to the double-sided coating manufacturing method.
또한 본 발명에서 해결하고자 하는 또 다른 기술적 과제는 상기 제조된 양면 코팅 필름을 디스플레이 기기에 특정하게 구현하여 디스플레이 기기의 화면 특성을 더욱 개선하는 방법 및 이를 적용한 디스플레이 기기를 제공하기 위한 것이다.In addition, another technical problem to be solved by the present invention is to provide a method of further improving the screen characteristics of a display device by specifically implementing the prepared double-sided coating film in a display device and a display device to which the same is applied.
상기한 기술적 과제를 해결하기 위하여, 본 발명에서는 하기 단계를 포함하는 것을 특징으로 하는 양면 코팅 필름을 제조하는 방법을 제공한다:In order to solve the above technical problems, the present invention provides a method for producing a double-sided coating film comprising the following steps:
(S1) 필름의 원단 위에 AG 혹은 AR 등의 기능적 특징을 부여하기 위한 패턴을 형성하기 위한 1차 코팅을 수행하는 단계;(S1) performing a first coating to form a pattern for imparting functional characteristics such as AG or AR on the fabric of the film;
(S2) 상기 단계 (S1) 에서 패턴 처리된 원단 면에 광 제어 코팅을 위한 본 코팅을 수행하는 단계;(S2) performing main coating for light control coating on the fabric surface patterned in step (S1);
(S3) 상기 단계 (S2) 에서 형성된 광 제어 코팅층 상에 패턴을 추가적으로 형성하기 위한 2차 코팅을 수행하는 단계; (S3) performing secondary coating to additionally form a pattern on the light control coating layer formed in step (S2);
(S4) 상기 단계 (S3) 에서 2차 코팅 완료된 양면 코팅 필름을 디스플레이 기기에 부착하는 단계;(S4) attaching the double-sided coating film on which secondary coating was completed in step (S3) to a display device;
바람직하게, 상기 단계 (S1) 에서 패턴 형성은 표면요철을 코팅하는 것을 특징으로 한다. 또한 상기 코팅 시에 100% UV 방식으로 제작하는 것을 특징으로 한다. 상기 패턴 형성은 일정한 형태의 형상을 가지며 그 표면 배열은 용도에 따라 규칙적 혹은 비규칙적으로 만들어질 수 있다. 상기 일정한 형태의 종류로는 선형, 원형, 타원형, 원뿔형, 일정 모서리 부분이 날카로운 형태 및 양각, 음각의 형태로 제작할 수 있는 것을 특징으로 한다. 추가적으로 상기 1차 코팅 시에 사용하는 레진의 경우에는 투명한 레진일 경우 고객이 원하는 사양에 따라 유색으로도 구현할 수 있으며, 패턴사이에 일정부분의 유색 안료를 포함할 수 있는 것을 특징으로 한다. 또한 1차 코팅 시에 사용하는 코팅액은 휘발성이 없는 물질을 사용하여 환경오염 및 2차 처리 비용이 발생하지 않도록 하는 것을 특징으로 한다. 추가적으로 필름의 색상 구현을 위해 패턴 후에 패턴과 패턴 사이 부분에 색상알료를 주입하여 안정적인 색상을 구현할 수도 있다. 색상 구현의 경우에는 증착 방식, 염료방식 및 알료방식이 존재하며 본 발명에서는 알료 방식을 적용함으로써 생산비용 및 시간에 따른 변색현상을 차단할 수 있다. 추가적인 기능향상을 위해 본 발명에서는 패턴 작업이 끝난 후 패턴 상에 증착 공정이 적용될 수 있다. 이러한 증착 공정은 한 번의 증착으로도 진행될 수 있고, 더욱 세부적인 기능 추가를 위해 복수의 증착 작업이 이루어질 수도 있다. 복수의 증착 작업을 통해 색상도 구현하면서 광 제어 기능도 추가적으로 부여할 수 있다. 증착 면의 경우는 본 코팅의 투명코팅 후에 상면에 진행하는 것으로 할 수 있으며, 증착 면의 표면반사 기능을 이용하여 제품을 구현할 수 있다. 이때 제품의 특성을 향상시키기 위하여 비어있는 패턴 사이의 공간에 유색으로 코팅작업을 수행하여 반사율을 향상 시킬 수도 있다.Preferably, pattern formation in step (S1) is characterized by coating surface irregularities. In addition, the coating is characterized by being produced using a 100% UV method. The pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose. The types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes. Additionally, in the case of the resin used in the first coating, if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns. In addition, the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs. Additionally, in order to realize the color of the film, stable color can be achieved by injecting color pigment into the area between the patterns after the pattern. In the case of color realization, there are deposition methods, dye methods, and alloy methods. In the present invention, by applying the alloy method, production costs and discoloration over time can be prevented. In order to further improve functionality, in the present invention, a deposition process can be applied on the pattern after the pattern work is completed. This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided. In the case of the deposition surface, this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, the reflectance can be improved by coating the spaces between empty patterns with color.
바람직하게, 상기 단계 (S2) 에서 광 제어 코팅을 위해서 사용자가 요구하는 형태로 본 코팅을 수행하게 된다. 이러한 본 코팅은 제품의 용도에 따라 다양하게 구현될 수 있으며 이러한 본 코팅의 수행은 종래기술과 유사하므로 상세 기재는 생략하도록 한다. Preferably, in step (S2), the coating is performed in the form requested by the user for light control coating. This main coating can be implemented in various ways depending on the purpose of the product, and since the performance of this main coating is similar to the prior art, detailed description will be omitted.
바람직하게, 상기 단계 (S3) 에서 패턴 형성은 표면요철을 코팅하는 것을 특징으로 한다. 또한 상기 코팅 시에 100% UV 방식으로 제작하는 것을 특징으로 한다. 상기 패턴 형성은 일정한 형태의 형상을 가지며 그 표면 배열은 용도에 따라 규칙적 혹은 비규칙적으로 만들어질 수 있다. 상기 일정한 형태의 종류로는 선형, 원형, 타원형, 원뿔형, 일정 모서리 부분이 날카로운 형태 및 양각, 음각의 형태로 제작할 수 있는 것을 특징으로 한다. 추가적으로 상기 1차 코팅 시에 사용하는 레진의 경우에는 투명한 레진일 경우 고객이 원하는 사양에 따라 유색으로도 구현할 수 있으며, 패턴사이에 일정부분의 유색 안료를 포함할 수 있는 것을 특징으로 한다. 또한 1차 코팅 시에 사용하는 코팅액은 휘발성이 없는 물질을 사용하여 환경오염 및 2차 처리 비용이 발생하지 않도록 하는 것을 특징으로 한다. 추가적으로 필름의 색상 구현을 위해 패턴 후에 패턴과 패턴 사이 부분에 색상알료를 주입하여 안정적인 색상을 구현할 수도 있다. 색상 구현의 경우에는 증착 방식, 염료방식 및 알료방식이 존재하며 본 발명에서는 알료 방식을 적용함으로써 생산비용 및 시간에 따른 변색현상을 차단할 수 있다. 추가적인 기능향상을 위해 본 발명에서는 패턴 작업이 끝난 후 패턴 상에 증착 공정이 적용될 수 있다. 이러한 증착 공정은 한 번의 증착으로도 진행될 수 있고, 더욱 세부적인 기능 추가를 위해 복수의 증착 작업이 이루어질 수도 있다. 복수의 증착 작업을 통해 색상도 구현하면서 광 제어 기능도 추가적으로 부여할 수 있다. 증착 면의 경우는 본 코팅의 투명코팅 후에 상면에 진행하는 것으로 할 수 있으며, 증착 면의 표면반사 기능을 이용하여 제품을 구현할 수 있다. 이때 제품의 특성을 향상시키기 위하여 비어있는 패턴 사이의 공간에 유색으로 코팅작업을 수행하여 반사율을 향상 시킬 수도 있다.Preferably, pattern formation in step (S3) is characterized by coating surface irregularities. In addition, the coating is characterized by being produced using a 100% UV method. The pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose. The types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes. Additionally, in the case of the resin used in the first coating, if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns. In addition, the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs. Additionally, in order to realize the color of the film, stable color can be achieved by injecting color pigment into the area between the patterns after the pattern. In the case of color realization, there are deposition methods, dye methods, and alloy methods. In the present invention, by applying the alloy method, production costs and discoloration over time can be prevented. In order to further improve functionality, in the present invention, a deposition process can be applied on the pattern after the pattern work is completed. This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided. In the case of the deposition surface, this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, the reflectance can be improved by coating the spaces between empty patterns with color.
바람직하게 상기 단계 (S2) 또는 (S3)는 반복적으로 수행되어 2개 이상의 복수 패턴 및/혹은 복수 본 코팅층을 갖는 양면 코팅 필름을 제조하여 고객의 다양한 요구를 만족시킬 수도 있다.Preferably, step (S2) or (S3) may be performed repeatedly to manufacture a double-sided coating film having two or more plural patterns and/or multiple main coating layers to satisfy various customer needs.
바람직하게, 상기 단계 (S4) 에서 상기 단계 (S3) 에서 2차 코팅 완료된 양면 코팅 필름을 디스플레이 기기에 부착 시에는 그 부착하는 위치는 고객의 사용 목적에 따라 면 광원과 LCD 면의 중간층, LCD 면의 상단 층 혹은 디스플레이 화면의 글라스 층을 포함한다면 글라스 층과 LCD 층 사이에 부착될 수 있는 것을 특징으로 한다. 또한 때에 따라서는 글라스 층이 있는 경우 글라스 층상에 부착될 수도 있다.Preferably, when attaching the double-sided coating film with the secondary coating completed in step (S3) to the display device in step (S4), the attachment position is the middle layer between the surface light source and the LCD surface, the LCD surface, depending on the customer's purpose of use. It is characterized in that it can be attached between the glass layer and the LCD layer if it includes the top layer of the display screen or the glass layer of the display screen. Also, in some cases, if there is a glass layer, it may be attached to the glass layer.
상기한 다른 기술적 과제를 해결하기 위하여, 본 발명에서는 상기 금속 지붕재의 방수 시공 방법에 따라 형성된 양면 코팅 필름으로서, 1차 코팅층, 광 제어를 위한 본 코팅층 및 2차 코팅층이 단일 필름 원단 상에 이루어진 양면 코팅 필름을 제공한다.In order to solve the other technical problems described above, the present invention is a double-sided coating film formed according to the waterproofing construction method of the metal roofing material, wherein the first coating layer, the main coating layer for light control, and the second coating layer are formed on a single film fabric. A coating film is provided.
이처럼, 본 발명에 따르면 기존 양면 코팅 필름의 문제점인 롤 방식으로 제작 시 발생하는 컬(CURL) 부분 감소 및 상기 필름의 두께 감소가 가능한 이점이 있다.In this way, according to the present invention, there is an advantage in that it is possible to reduce the curl portion that occurs when manufacturing by roll method, which is a problem of existing double-sided coating films, and to reduce the thickness of the film.
본 발명의 단일 필름을 이용한 양면 코팅 필름 제조 방법을 이용함으로써 기존 제품에서 두 장의 필름 원단을 합지할 때 발생하는 필름의 손실을 줄일 수 있고 또한 접착층을 이용하지 않고 컬(CURL) 부분의 감소 및 필름 두께의 감소에 따라 광 손실 발생을 상당 부분 막을 수 있는 장점이 있다.By using the double-sided coating film manufacturing method using a single film of the present invention, it is possible to reduce film loss that occurs when two film fabrics are combined in existing products, and also reduce the curl portion and film without using an adhesive layer. There is an advantage in that light loss can be prevented to a large extent as the thickness decreases.
그리고 본 발명은 기존 양면 코팅 필름 제작 방법에 비해 두께 및 광 손실 방지가 가능해지면서 필름의 보관, 운송 시간 및 제조시간 등을 절감할 수 있는 우수한 효과가 있다.In addition, the present invention has the excellent effect of reducing film storage, transportation time, and manufacturing time by preventing thickness and light loss compared to existing double-sided coating film production methods.
도 1은 종래기술에 따른 양면 코팅 필름 제조 방법을 그 순서에 따라 나타낸 도면이다.Figure 1 is a diagram showing a method for manufacturing a double-sided coating film according to the prior art in its order.
도 2는 본 발명에 따른 양면 코팅 필름 제조 방법을 그 순서에 따라 나타낸 도면이다.Figure 2 is a diagram showing the method for manufacturing a double-sided coating film according to the present invention in its order.
도 3은 본 발명에 따르는 양면 코팅 필름이 디스플레이 기기에 적용된 단면도를 도시한 것이다.Figure 3 shows a cross-sectional view of the double-sided coating film according to the present invention applied to a display device.
도 4는 본 발명에 따르는 양면 코팅 필름의 색상 구현을 나타낸 도면이다.Figure 4 is a diagram showing the color implementation of the double-sided coating film according to the present invention.
도 5는 본 발명에 따르는 양면 코팅 필름 제조과정에서 증착 과정을 도시한 도면이다.Figure 5 is a diagram showing the deposition process in the manufacturing process of the double-sided coating film according to the present invention.
전술한 목적, 특징 및 장점은 첨부된 도면을 참조하여 상세하게 후술되며, 이에 따라 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사상을 용이하게 실시할 수 있을 것이다. 본 발명을 설명함에 있어서 본 발명과 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 상세한 설명을 생략한다.The above-described objects, features, and advantages will be described in detail later with reference to the attached drawings, so that those skilled in the art will be able to easily implement the technical idea of the present invention. In describing the present invention, if it is determined that a detailed description of known technologies related to the present invention may unnecessarily obscure the gist of the present invention, the detailed description will be omitted.
제1, 제2 등과 같이 서수를 포함하는 용어는 다양한 구성요소들을 설명하는 데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되지는 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다. 본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다.Terms containing ordinal numbers, such as first, second, etc., may be used to describe various components, but the components are not limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, a first component may be named a second component, and similarly, the second component may also be named a first component without departing from the scope of the present invention. The terms used in this application are only used to describe specific embodiments and are not intended to limit the invention. Singular expressions include plural expressions unless the context clearly dictates otherwise.
본 발명에서 사용되는 용어는 본 발명에서의 기능을 고려하면서 가능한 현재 널리 사용되는 일반적인 용어들을 선택하였으나, 이는 당 분야에 종사하는 기술자의 의도 또는 판례, 새로운 기술의 출현 등에 따라 달라질 수 있다. 또한, 특정한 경우는 출원인이 임의로 선정한 용어도 있으며, 이 경우 해당하는 발명의 설명 부분에서 상세히 그 의미를 기재할 것이다. 따라서 본 발명에서 사용되는 용어는 단순한 용어의 명칭이 아닌, 그 용어가 가지는 의미와 본 발명의 전반에 걸친 내용을 토대로 정의되어야 한다.The terms used in the present invention are general terms that are currently widely used as much as possible while considering the function in the present invention, but this may vary depending on the intention or precedent of a person working in the art, the emergence of new technology, etc. In addition, in certain cases, there are terms arbitrarily selected by the applicant, and in this case, the meaning will be described in detail in the description of the relevant invention. Therefore, the terms used in the present invention should be defined based on the meaning of the term and the overall content of the present invention, rather than simply the name of the term.
명세서 전체에서 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있음을 의미한다. When it is said that a part "includes" a certain element throughout the specification, this means that, unless specifically stated to the contrary, it does not exclude other elements but may further include other elements.
이하, 첨부 도면을 참조하여 본 발명의 실시예를 상세하게 설명한다. 다음에 예시하는 본 발명의 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 다음에 상술하는 실시예에 한정되는 것은 아니다. 본 발명의 실시예는 당업계에서 통상의 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위하여 제공되어지는 것이다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The embodiments of the present invention illustrated below may be modified into various other forms, and the scope of the present invention is not limited to the embodiments detailed below. Examples of the present invention are provided to more completely explain the present invention to those skilled in the art.
도 1은 종래의 양면 코팅 필름을 제조하는 방법을 나타낸 도면이다. Figure 1 is a diagram showing a method of manufacturing a conventional double-sided coating film.
부호 1은 1차 코팅을 수행하는 단계를 도시한 그림으로써, 부호 1-1은 한 장의 필름 원단을 나타내며 부호 1-2는 상기 필름 원단을 롤링하는 롤링 부를 나타낸다. 상기 한 장의 필름 원단이 상기 롤링 부로 삽입되면 1차 코팅액이 투입되어 부호 1-3에 나타낸 바와 같은 1차 코팅이 상기 필름 원단에 코팅되는 것을 나타내고 있다. 부호 2는 상기 1차 코팅이 완료된 필름 원단 상에 2차 코팅, 즉 본 코팅을 수행하는 단계를 도시하고 있다. 상기 부호 1에서 1차 코팅이 완료된 필름 원단을 부호 2-1로 표시된 롤링 부에 삽입되고, 상기 롤링 부에 2차 코팅액이 투여되어 본 코팅을 수행하게 되며, 상기 본 코팅은 필름의 용도에 맞게 사용자의 요구대로 적정히 수행될 수 있다. 부호 3은 양면 접지를 위한 또 하나의 필름 원단에 1차 코팅을 수행하는 단계를 도시하고 있다. 부호 3의 단계는 부호 1의 단계가 다른 필름 원단에 동일하게 수행됨을 보여주고 있다. 부호 3-1은 또 다른 하나의 필름 원단을 나타내며,부호 2-2는 부호 2의 단계가 완료된 필름 원단을 도시한 것이며, 부호 3-3은 부호 3의 단계가 완료된 필름 원단을 도시한 것이다. 상기 부호 2-2 및 3-3으로 표시된 두 개의 필름 원단이 부호 4-1로 표시된 접착층에 의해서 합지되면 종래기술에 따른 양면 코팅 필름이 완성되게 된다.The symbol 1 is a diagram showing the step of performing the first coating, where the symbol 1-1 represents a sheet of film fabric and the symbol 1-2 represents a rolling unit for rolling the film fabric. When the sheet of film fabric is inserted into the rolling unit, the first coating liquid is injected, and the first coating as indicated by symbols 1-3 is coated on the film fabric. Code 2 indicates the step of performing secondary coating, that is, main coating, on the film fabric on which the primary coating has been completed. The film fabric on which the first coating has been completed at the symbol 1 is inserted into the rolling part indicated by the symbol 2-1, and the secondary coating solution is administered to the rolling part to perform the main coating, and the main coating is tailored to the purpose of the film. It can be performed appropriately according to the user's requirements. Symbol 3 shows the step of performing a first coating on another film fabric for double-sided grounding. The step of code 3 shows that the step of code 1 is performed in the same way on different film fabrics. The symbol 3-1 represents another film fabric, the symbol 2-2 represents a film fabric on which the step 2 has been completed, and the symbol 3-3 represents a film fabric on which the step 3 has been completed. When the two film fabrics indicated by symbols 2-2 and 3-3 are laminated with an adhesive layer indicated by symbols 4-1, a double-sided coating film according to the prior art is completed.
이러한 종래기술에 따른 양면 코팅 필름은 하나의 양면 코팅 필름을 만들기 위해 두 장 이상의 필름을 합지하여 제조함으로 원단의 손실이 발생하고 또한 합지시 필연적으로 발생하는 컬(CURL) 현상 등으로 인해 양면 코팅 필름의 기능 및 품질에 악영향을 미치는 단점이 존재한다.The double-sided coating film according to the prior art is manufactured by laminating two or more films to make one double-sided coating film, resulting in loss of fabric and the curl phenomenon that inevitably occurs during laminating. There are disadvantages that adversely affect its function and quality.
도 2는 본 발명에 따른 양면 코팅 필름 제조 방법을 그 순서에 따라 나타낸 도면이다. 부호 A는 하나의 필름 원단 상에 본 발명에 따르는 패턴(표면요철)을 형성하는 단계를 나타낸 그림으로써, 부호 A-1으로 표기된 하나의 필름 원단이 부호 A-3로 표기된 롤링 부에 삽입되고 상기 롤링 부상으로 상기 패턴을 형성하기 위한 부호 A-2로 표기된 1차 패턴 코팅액이 삽입되어 부호 A-4로 표기된 하나의 필름상에 상기 패턴(표면요철)이 형성된 부호 A-4로 나타낸 1차 필름 원단이 완성된다. 패턴 형성은 표면요철을 코팅하는 것을 특징으로 한다. 또한 상기 코팅 시에 100% UV 방식으로 제작하는 것을 특징으로 한다. 상기 패턴 형성은 일정한 형태의 형상을 가지며 그 표면 배열은 용도에 따라 규칙적 혹은 비규칙적으로 만들어질 수 있다. 상기 일정한 형태의 종류로는 선형, 원형, 타원형, 원뿔형, 일정 모서리 부분이 날카로운 형태 및 양각, 음각의 형태로 제작할 수 있는 것을 특징으로 한다. 추가적으로 상기 1차 코팅 시에 사용하는 레진의 경우에는 투명한 레진일 경우 고객이 원하는 사양에 따라 유색으로도 구현할 수 있으며, 패턴사이에 일정부분의 유색 안료를 포함할 수 있는 것을 특징으로 한다. 또한 1차 코팅 시에 사용하는 코팅액은 휘발성이 없는 물질을 사용하여 환경오염 및 2차 처리 비용이 발생하지 않도록 하는 것을 특징으로 한다. 또한 상기 패턴(표면요철)은 표면에서 외부의 상을 왜곡하는 기능인 AG 코팅 혹은 표면에서 반짝이는 형상을 가지도록 하는 AR 코팅, 혹은 다른 기능성 코팅 등을 수행할 수 있는 것을 특징으로 한다. 부호 B는 상기 1차 코팅이 완료된 필름 원단 상 본 코팅을 수행하는 단계를 도시하고 있다. 상기 부호 A에서 1차 코팅이 완료된 필름 원단, 즉 B-1 필름 원단을 부호 B-3로 표시된 롤링 부에 삽입되고, 상기 롤링 부에 B-2로 표기된 본 코팅액이 투여되어 본 코팅을 수행하게 되며, 상기 본 코팅은 필름의 용도에 맞게 사용자의 요구대로 적정히 수행될 수 있다. 상기 과정을 거치게 되면 B-4로 표기된 하나의 필름 원단 상에 상기 1차 패턴 및 본 코팅이 완성된 필름이 완성되며 이는 부호 B-4로 표기된다. 상기 B-4의 필름에 부호 C로 표기된 추가적인 패턴 형성을 위한 단계로 투입된다. 종래기술에 있어서는 이러한 C 단계는 합지를 위해서 추가적인 필름상에 1차 코팅을 수행하여 합지를 하는 방식으로 양면 필름 코팅이 제조된 반면, 본 발명에 있어서는 부호 B 단계에서 완료된 동일 필름 원단 상에 추가적인 패턴 형성을 하는 C 단계가 추가된다. 필름 원단 상에 1차 패턴 및 본 코팅이 완료된 부호 B-4 필름은 부호 C-1 필름으로 표기되어 부호 C-3로 표기된 롤링 부에 삽입되고 상기 롤링 부상에 부호 C-2로 표기된 2차 패턴 코팅액이 삽입되어 2차 패턴(표면요철)을 수행하게 되며 완성된 양면 필름 코팅이 C-4로 표기된다. 패턴 형성은 표면요철을 코팅하는 것을 특징으로 한다. 또한 상기 코팅 시에 100% UV 방식으로 제작하는 것을 특징으로 한다. 상기 패턴 형성은 일정한 형태의 형상을 가지며 그 표면 배열은 용도에 따라 규칙적 혹은 비규칙적으로 만들어질 수 있다. 상기 일정한 형태의 종류로는 선형, 원형, 타원형, 원뿔형, 일정 모서리 부분이 날카로운 형태 및 양각, 음각의 형태 등 사용에 적합한 형태로 제작할 수 있는 것을 특징으로 한다. 추가적으로 상기 1차 코팅 시에 사용하는 레진의 경우에는 투명한 레진일 경우 고객이 원하는 사양에 따라 유색으로도 구현할 수 있으며, 패턴사이에 일정부분의 유색 안료를 포함할 수 있는 것을 특징으로 한다. 또한 2차 코팅 시에 사용하는 코팅액은 휘발성이 없는 물질을 사용하여 환경오염 및 2차 처리 비용이 발생하지 않도록 하는 것을 특징으로 한다. 또한 상기 패턴(표면요철)은 표면에서 외부의 상을 왜곡하는 기능인 AG 코팅 혹은 표면에서 반짝이는 형상을 가지도록 하는 AR 코팅, 혹은 다른 기능성 코팅 등을 수행할 수 있는 것을 특징으로 한다. 바람직하게 상기 단계 B 및 C는 반복적으로 수행되어 2개 이상의 복수 패턴 및/혹은 복수 본 코팅층을 갖는 양면 코팅 필름을 제조하여 고객의 다양한 요구를 만족시킬 수도 있다. 상기와 같은 단계로 완성된 본 발명의 제조 방법에 따라 완성된 양면 코팅 필름은 종래기술과는 달리 하나의 양면 코팅 필름을 완성하기 위해서 두 장 이상의 복수의 필름 원단을 사용하지 않고 한 장만의 필름 원단을 사용하여 양면 코팅 필름을 제조하는 방법을 구현하고 이를 이용하여 디스플레이 기기에 상기 본 기술의 양면 코팅 필름을 적용함으로써 종래기술에서 필연적으로 발생하는 컬(CURL) 현상을 감소시켜서 필름의 품질을 대폭 개선하고 이와 더불어 원단의 로스를 방지하여 더욱 개선된 필름을 구현할 수 있게 된다.Figure 2 is a diagram showing the method for manufacturing a double-sided coating film according to the present invention in its order. Symbol A is a diagram showing the step of forming a pattern (surface irregularities) according to the present invention on a single film fabric, wherein one film fabric denoted by symbol A-1 is inserted into the rolling part denoted by symbol A-3. A primary film indicated by code A-4 in which the pattern (surface irregularities) is formed on a film indicated by code A-4 by inserting the primary pattern coating solution indicated by code A-2 to form the pattern by rolling flotation. The fabric is completed. Pattern formation is characterized by coating surface irregularities. In addition, the coating is characterized by being produced using a 100% UV method. The pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose. The types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes. Additionally, in the case of the resin used in the first coating, if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns. In addition, the coating liquid used in the first coating is characterized by using a non-volatile material to prevent environmental pollution and secondary treatment costs. In addition, the pattern (surface irregularities) is characterized in that it can perform AG coating, which has the function of distorting the external image on the surface, AR coating, which gives the surface a shiny shape, or other functional coating. Symbol B shows the step of performing main coating on the film fabric on which the first coating has been completed. The film fabric on which the first coating has been completed at the symbol A, that is, the B-1 film fabric, is inserted into the rolling part indicated by the symbol B-3, and the main coating solution indicated by B-2 is administered to the rolling part to perform the main coating. This coating can be appropriately performed according to the user's needs according to the purpose of the film. After going through the above process, a film with the primary pattern and main coating completed on a single film fabric, denoted by B-4, is completed, which is denoted by symbol B-4. The film of B-4 is introduced into the step of forming an additional pattern indicated by symbol C. In the prior art, in step C, a double-sided film coating was manufactured by performing a primary coating on an additional film for lamination, whereas in the present invention, an additional pattern was formed on the same film fabric completed in step B. A forming step C is added. The code B-4 film with the primary pattern and main coating completed on the film fabric is indicated by the code C-1 film and is inserted into the rolling part indicated by the code C-3, and the secondary pattern indicated by the code C-2 on the rolling surface. The coating solution is inserted to perform a secondary pattern (surface irregularities), and the completed double-sided film coating is marked as C-4. Pattern formation is characterized by coating surface irregularities. In addition, the coating is characterized by being produced using a 100% UV method. The pattern formation has a certain shape and its surface arrangement can be made regular or irregular depending on the purpose. The above-mentioned types of certain shapes include linear, circular, oval, conical shapes, sharp edges, and embossed and engraved shapes, which can be manufactured in shapes suitable for use. Additionally, in the case of the resin used in the first coating, if it is a transparent resin, it can be colored according to the customer's desired specifications, and a certain portion of colored pigment can be included between patterns. In addition, the coating liquid used during secondary coating is characterized by using non-volatile materials to prevent environmental pollution and secondary treatment costs. In addition, the pattern (surface irregularities) is characterized in that it can perform AG coating, which has the function of distorting the external image on the surface, AR coating, which gives the surface a shiny shape, or other functional coating. Preferably, steps B and C are performed repeatedly to produce a double-sided coating film having two or more plural patterns and/or multiple main coating layers to satisfy various customer needs. Unlike the prior art, the double-sided coating film completed according to the manufacturing method of the present invention completed in the above steps does not use two or more plurality of film fabrics to complete one double-sided coating film, but only one film fabric. By implementing a method of manufacturing a double-sided coating film using this method and applying the double-sided coating film of the present technology to a display device, the quality of the film is significantly improved by reducing the curl phenomenon that inevitably occurs in the prior art. In addition, by preventing loss of the fabric, a more improved film can be realized.
도 3은 본 발명에 따르는 양면 코팅 필름이 디스플레이 기기에 적용된 단면도를 도시한 것이다. 일반적으로 디스플레이 기기는 면발광(BLU)을 하는 발광소자 상에 LCD(Liquid Crystal Device)가 부착되어 이루어지게 되는데, 본 발명의 양면 코팅 필름이 도면에 도시된 바와 같이 면 광원과 LCD 층의 중간층에 부착될 수도 있고, 또한 LCD 상에 바로 부착될 수도 있다. 만약 상기 디스플레이 기기가 LCD 상에 글라스 기판이 증착된 구조라면 도면에 도시된 바와 같이 LCD와 글라스 층 사이에 구현될 수도 있다. 도면에 도시되지는 않았지만 글라스 기판상에 부착되는 것도 구현될 수 있다. 이러한 LCD 디스플레이 기기 외에 OLED로 구현된 디스플레이 기기에서는 OLED의 자체 발광으로 인해 면발광 소자가 존재하지 않으므로 OLED의 상단에 바로 본 발명에 따르는 양면 코팅 필름이 부착될 수도 있고, LCD 디스플레이 기기와 유사하게 OLED 상에 글라스 층이나 추가적인 다른 층이 형성되어 있다면 OLED 층과 상기 글라스 혹은 추가적인 다른 층 중간에 구현될 수도 있으며 LCD 디스플레이 동일하게 글라스 상층 혹은 추가적인 다른 층상에 형성될 수도 있다.Figure 3 shows a cross-sectional view of the double-sided coating film according to the present invention applied to a display device. In general, display devices are made by attaching an LCD (Liquid Crystal Device) to a light emitting device that emits surface light (BLU). As shown in the drawing, the double-sided coating film of the present invention is attached to the intermediate layer between the surface light source and the LCD layer. It can be attached, or it can also be attached directly on the LCD. If the display device has a structure in which a glass substrate is deposited on an LCD, it may be implemented between the LCD and the glass layer as shown in the drawing. Although not shown in the drawings, attachment on a glass substrate can also be implemented. In addition to these LCD display devices, in display devices implemented with OLED, there is no surface light-emitting element due to the self-luminescence of OLED, so the double-sided coating film according to the present invention may be attached directly to the top of the OLED, and similar to LCD display devices, OLED If a glass layer or another additional layer is formed on top, it may be implemented between the OLED layer and the glass or another additional layer, and, like an LCD display, may be formed on the top layer of glass or another additional layer.
상기와 같은 본 발명에 따르는 양면 코팅 필름 적용으로 인해 디스플레이 기기에서는 종래기술에서 필연적으로 발생하는 컬(CURL) 현상을 감소시키고 광 제어 기능을 더욱 향상시킬 수 있으며 고객의 요구에 따라 복수의 멀티 기능 필름층을 형성할 수 있으므로 더욱 개선된 디스플레이 장치를 제공할 수 있게 된다. By applying the double-sided coating film according to the present invention as described above, the curl phenomenon that inevitably occurs in the prior art can be reduced in display devices and the light control function can be further improved, and a plurality of multi-functional films can be applied according to customer needs. Since layers can be formed, a more improved display device can be provided.
도 4는 본 발명에 따르는 양면 코팅 필름의 색상 구현을 나타낸 도면이다. 양면 코팅 필름의 색상 구현은 고객의 요청에 따라 다양한 색상으로 구현될 수 있다. 색상의 경우 구현하고자 하는 색상은 색 조경 표상의 색상을 기준으로 하며 복잡한 색상의 경우는 색상 혼합물을 사용할 수 있다. 색상을 구현하는 방식의 경우 증착 방식, 염료방식 및 알료방식이 적용될 수 있으며, 어떠한 방식을 사용하더라도 무방하나 본 발명에서는 알료 방식을 바람직한 실시예로 적용하여 색상을 구현함으로써 생산비용 및 시간에 따른 변색현상을 차단하는 효과를 구현하였다. 이러한 색상 구현의 경우는 본 발명에 따르는 패턴(표면요철) 작업 후에 패턴과 패턴 사이의 부분에 색상알료를 주입하여 안정적인 색상을 구현하며 도면에 도시된 바와 같다. 양면 코팅 필름의 용도에 따라 코팅 필름의 최상층에 형성된 패턴사이에 색상을 구현하여도 일정부분의 효과는 있으나 효과가 미비할 수도 있으므로, 본 발명에서는 정면에서는 구현하고자 하는 색상이 약하고 일정 각도별로 색상이 진해지도록 구현할 수 있으며, 상기 각도는 제품의 용도에 따라 적용될 수 있으며 예로써, 20도, 25도, 27도, 30도, 33도, 35도, 45도 등으로 구현할 수 있으며 이외에도 제품의 용도에 따라 어떠한 각도로서도 구현할 수 있다. 각도의 시작은 지표면 기준 수직인 부분(90도)인 부분이 0도이다.Figure 4 is a diagram showing the color implementation of the double-sided coating film according to the present invention. The color of the double-sided coating film can be realized in a variety of colors according to customer requests. In the case of color, the color to be implemented is based on the color in the color landscape representation, and in the case of complex colors, a color mixture can be used. In the case of a method of realizing color, deposition method, dye method, and alloy method can be applied. Any method may be used, but in the present invention, the alloy method is applied as a preferred embodiment to implement color, thereby reducing production costs and discoloration over time. The effect of blocking the phenomenon was implemented. In the case of realizing this color, a stable color is realized by injecting color pigment into the area between the patterns after the pattern (surface unevenness) work according to the present invention, as shown in the drawing. Depending on the use of the double-sided coating film, even if the color is implemented between the patterns formed on the top layer of the coating film, there may be some effect, but the effect may be insufficient. Therefore, in the present invention, the color to be implemented on the front side is weak and the color is changed at a certain angle. It can be implemented to be thicker, and the angle can be applied depending on the use of the product. For example, it can be implemented as 20 degrees, 25 degrees, 27 degrees, 30 degrees, 33 degrees, 35 degrees, 45 degrees, etc. In addition, it can be implemented according to the use of the product. It can be implemented at any angle. The angle starts at 0 degrees, which is the part perpendicular to the ground surface (90 degrees).
도 5는 본 발명에 따르는 양면 코팅 필름 제조과정에서 증착 과정을 도시한 도면이다. 추가적인 기능향상을 위해 본 발명에서는 패턴 작업이 끝난 후 패턴 상에 증착 공정이 적용될 수 있다. 이러한 증착 공정은 한 번의 증착으로도 진행될 수 있고, 더욱 세부적인 기능 추가를 위해 복수의 증착 작업이 이루어질 수도 있다. 복수의 증착 작업을 통해 색상도 구현하면서 광 제어 기능도 추가적으로 부여할 수 있다. 증착 면의 경우는 본 코팅의 투명코팅 후에 상면에 진행하는 것으로 할 수 있으며, 증착 면의 표면반사 기능을 이용하여 제품을 구현할 수 있다. 이때 제품의 특성을 향상시키기 위하여 비어있는 패턴 사이의 공간에 유색으로 코팅작업을 수행하여 반사율을 향상 시킬 수도 있으며, 이러한 과정을 통해 형성되는 양면 코팅 필름의 단면도는 도 5에 도시된 바와 같다.Figure 5 is a diagram showing the deposition process in the manufacturing process of the double-sided coating film according to the present invention. In order to further improve functionality, in the present invention, a deposition process can be applied on the pattern after the pattern work is completed. This deposition process can be performed with a single deposition, or multiple deposition operations can be performed to add more detailed functions. Through multiple deposition operations, color can be realized while additional light control functions can be provided. In the case of the deposition surface, this coating can be applied to the upper surface after transparent coating, and the product can be implemented by using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, the reflectance can be improved by color coating the space between empty patterns. The cross-sectional view of the double-sided coating film formed through this process is shown in Figure 5.
전술한 본 발명에 따른 양면 코팅 필름 및 이를 이용한 디스플레이 장치의 바람직한 실시예에 대하여 설명하였지만, 본 발명은 이에 한정되는 것이 아니고 특허 청구범위와 발명의 상세한 설명 및 첨부한 도면의 범위 안에서 여러 가지로 변형하여 실시하는 것이 가능하고 이 또한 본 발명에 속한다.Although the preferred embodiments of the double-sided coating film according to the present invention and the display device using the same have been described above, the present invention is not limited thereto and may be modified in various ways within the scope of the patent claims, detailed description of the invention, and accompanying drawings. It is possible to implement this, and this also belongs to the present invention.

Claims (8)

  1. 하기 단계를 포함하는 것을 특징으로 하는 양면 코팅 필름을 제조하는 방법:A method for producing a double-sided coating film comprising the following steps:
    (S1) 필름의 원단 위에 AG(외부의 상을 왜곡하는 기능) 혹은 AR(표면에서 반짝이는 형상을 가지도록 하는 기능) 등의 기능적 특징을 부여하기 위한 패턴을 형성하기 위한 1차 코팅을 수행하는 단계;(S1) Performing the first coating to form a pattern to give functional characteristics such as AG (a function to distort the external image) or AR (a function to create a shiny shape on the surface) on the film fabric. step;
    (S2) 상기 단계 (S1) 에서 패턴 처리된 원단 면에 광 제어 코팅을 위한 본 코팅을 수행하는 단계;(S2) performing main coating for light control coating on the fabric surface patterned in step (S1);
    (S3) 상기 단계 (S2) 에서 형성된 광 제어 코팅층 상에 패턴을 추가적으로 형성하기 위한 2차 코팅을 수행하는 단계;(S3) performing secondary coating to additionally form a pattern on the light control coating layer formed in step (S2);
  2. 제1항에 있어서,According to paragraph 1,
    상기 단계 (S1) 에서 패턴 형성은 표면요철을 코팅하고, 상기 코팅 시에 100% UV 방식으로 제작하며, 상기 패턴 형성은 일정한 형태의 형상을 가지며 그 표면 배열은 용도에 따라 규칙적 혹은 비규칙적으로 만들어질 수 있고, 상기 일정한 형태의 종류로는 선형, 원형, 타원형, 원뿔형, 일정 모서리 부분이 날카로운 형태 및 양각, 음각의 형태로 제작할 수 있는 것을 특징으로 하는 양면 코팅 필름 제조 방법.In the step (S1), the pattern is formed by coating the surface irregularities, and the coating is produced using a 100% UV method. The pattern formation has a certain shape and the surface arrangement is made regular or irregular depending on the purpose. A method for producing a double-sided coating film, characterized in that it can be produced in the form of linear, circular, oval, conical, sharp edges, and embossed and engraved shapes.
  3. 제1항에 있어서,According to paragraph 1,
    상기 1차 코팅 시에 레진을 사용하는 경우 상기 레진의 경우에는 투명한 레진일 경우 고객이 원하는 사양에 따라 유색으로도 구현할 수 있으며, 패턴사이에 일정부분의 유색 안료를 포함할 수 있고, 1차 코팅 시에 사용하는 코팅액은 휘발성이 없는 물질을 사용하여 환경오염 및 2차 처리 비용이 발생하지 않도록 하는 것을 특징으로 양면 코팅 필름 제조 방법.When using resin during the first coating, if the resin is transparent, it can be colored according to the customer's desired specifications, and a certain amount of colored pigment can be included between patterns, and the first coating A double-sided coating film manufacturing method characterized by using a non-volatile material as the coating solution used in the process to prevent environmental pollution and secondary processing costs.
  4. 제1항에 있어서,According to paragraph 1,
    상기 패턴 작업이 끝난 후 패턴 상에 증착 공정이 적용될 수 있으며, 상기 증착 공정은 한 번의 증착으로도 진행될 수 있고, 더욱 세부적인 기능 추가를 위해 복수의 증착 작업이 이루어질 수도 있으며, 복수의 증착 작업을 통해 색상도 구현하면서 광 제어 기능도 추가적으로 부여할 수 있고, 증착 면의 경우는 본 코팅의 투명코팅 후에 상면에 진행하는 것으로 할 수 있으며, 증착 면의 표면반사 기능을 이용하여 제품을 구현할 수 있고, 이때 제품의 특성을 향상시키기 위하여 비어있는 패턴 사이의 공간에 유색으로 코팅작업을 수행하여 반사율을 향상 시킬 수도 있는 것을 특징으로 하는 양면 코팅 필름 제조 방법.After the pattern work is completed, a deposition process may be applied on the pattern, and the deposition process may be performed with a single deposition, or multiple deposition operations may be performed to add more detailed functions, and multiple deposition operations may be performed. Through this, color can be realized while additional light control functions can be given. In the case of the deposition surface, the transparent coating of the main coating can be applied to the upper surface, and the product can be implemented using the surface reflection function of the deposition surface. At this time, in order to improve the characteristics of the product, a double-sided coating film manufacturing method is characterized in that the reflectance can be improved by color coating the space between empty patterns.
  5. 상기 단계 (S2) 또는 (S3)는 반복적으로 수행되어 2개 이상의 복수 패턴 및/혹은 복수 본 코팅층을 갖는 양면 코팅 필름 제조 방법.The step (S2) or (S3) is performed repeatedly to produce a double-sided coating film having two or more plural patterns and/or multiple main coating layers.
  6. 제 1 항 내지 제 5 항 중 어느 한 항에 따른 제조 방법에 따라 제조된 양면 코팅 필름.A double-sided coating film manufactured according to the manufacturing method according to any one of claims 1 to 5.
  7. 제6항에 따른 양면 코팅 필름이 부착된 디스플레이 기기.A display device attached with a double-sided coating film according to claim 6.
  8. 제7항에 있어서,In clause 7,
    상기 디스플레이 기기에 적용된 양면 코팅 필름은 면 광원과 LCD 층의 중간층에 부착될 수도 있고, 또한 LCD 상에 바로 부착될 수도 있으며, 만약 상기 디스플레이 기기가 LCD 상에 글라스 기판이 증착된 구조라면 LCD와 글라스 층 사이에 구현될 수도 있고, 글라스 기판상에 바로 부착될 수도 있으며, OLED로 구현된 디스플레이 기기에서는 OLED의 OLED의 상단에 바로 부착될 수도 있고, LCD 디스플레이 기기와 유사하게 OLED 상에 글라스 층이나 추가적인 다른 층이 형성되어 있다면 OLED 층과 상기 글라스 혹은 추가적인 다른 층 중간에 구현될 수도 있으며 LCD 디스플레이 동일하게 글라스 상층 혹은 추가적인 다른 층상에 형성될 수도 있는 것을 특징으로 하는 양면 코팅 필름이 부착된 디스플레이 기기.The double-sided coating film applied to the display device may be attached to the middle layer of the surface light source and the LCD layer, or may be attached directly to the LCD. If the display device has a structure in which a glass substrate is deposited on the LCD, the LCD and the glass It may be implemented between layers, or may be attached directly to a glass substrate. In a display device implemented with OLED, it may be attached directly to the top of the OLED, and similar to an LCD display device, a glass layer or additional layer may be installed on the OLED. If another layer is formed, it may be implemented between the OLED layer and the glass or another additional layer, and, like an LCD display, may be formed on the upper layer of the glass or another additional layer. A display device with a double-sided coating film attached.
PCT/KR2023/007226 2022-07-22 2023-05-25 Double sided coated film and display device using same WO2024019309A1 (en)

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CN114956592A (en) * 2022-06-28 2022-08-30 河北光兴半导体技术有限公司 Manufacturing method and manufacturing system of ultrathin flexible glass
KR102508658B1 (en) * 2022-07-22 2023-03-15 주식회사 세기이엔씨 Both side coating film and display device using the same

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US6495214B1 (en) * 1997-05-21 2002-12-17 Emtec Magnetics Gmbh Method of producing a film or a layer with a surface structure on both sides
KR20110113995A (en) * 2010-04-12 2011-10-19 (주) 에이와케이 Security film for display device and manufacturing method thereof
CN104608370A (en) * 2015-02-09 2015-05-13 上海交通大学 Roll-to-roll based UV cured polymer film surface microstructure processing system and method
KR101853876B1 (en) * 2017-12-08 2018-05-02 백철재 Flexible Display privacy film and method for manufacturing the same
KR20200145146A (en) * 2019-06-20 2020-12-30 주식회사 씨아이씨티 Method for manufacturing high hardness film for scratch resistant electronic part and method for manufacturing scratch resistant electronic part using high hardness film
KR102508658B1 (en) * 2022-07-22 2023-03-15 주식회사 세기이엔씨 Both side coating film and display device using the same

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US6495214B1 (en) * 1997-05-21 2002-12-17 Emtec Magnetics Gmbh Method of producing a film or a layer with a surface structure on both sides
KR20110113995A (en) * 2010-04-12 2011-10-19 (주) 에이와케이 Security film for display device and manufacturing method thereof
CN104608370A (en) * 2015-02-09 2015-05-13 上海交通大学 Roll-to-roll based UV cured polymer film surface microstructure processing system and method
KR101853876B1 (en) * 2017-12-08 2018-05-02 백철재 Flexible Display privacy film and method for manufacturing the same
KR20200145146A (en) * 2019-06-20 2020-12-30 주식회사 씨아이씨티 Method for manufacturing high hardness film for scratch resistant electronic part and method for manufacturing scratch resistant electronic part using high hardness film
KR102508658B1 (en) * 2022-07-22 2023-03-15 주식회사 세기이엔씨 Both side coating film and display device using the same

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