WO2024016795A1 - Novel salt spray environment test system and method - Google Patents

Novel salt spray environment test system and method Download PDF

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Publication number
WO2024016795A1
WO2024016795A1 PCT/CN2023/093213 CN2023093213W WO2024016795A1 WO 2024016795 A1 WO2024016795 A1 WO 2024016795A1 CN 2023093213 W CN2023093213 W CN 2023093213W WO 2024016795 A1 WO2024016795 A1 WO 2024016795A1
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Prior art keywords
salt spray
pipe
mixing box
controller
fan
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PCT/CN2023/093213
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French (fr)
Chinese (zh)
Inventor
陈川
王受和
刘淼然
王俊
吕天一
赵越
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中国电器科学研究院股份有限公司
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Publication of WO2024016795A1 publication Critical patent/WO2024016795A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/002Test chambers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L1/00Enclosures; Chambers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/003Environmental or reliability tests

Definitions

  • the invention relates to the technical field of salt spray testing, and in particular to a new type of salt spray environment testing system and method.
  • the traditional salt spray test chamber forms salt spray by compressing air, but the salt spray particles produced by this method are larger, which is quite different from the salt spray environment characteristics in the actual environment; in addition, the environment during the traditional salt spray test is relatively High humidity and high salt spray concentration can easily cause the electrical connections of the complete electrical and electronic equipment to fail, making it impossible to carry out environmental tests under operating conditions for the complete electrical and electronic equipment.
  • the limitations of the traditional salt spray test method make it unable to accurately simulate the characteristics of the actual environment, resulting in a large difference between the test results of the complete equipment and the actual behavior, and poor correlation.
  • the invention provides a new salt spray environment test system, which includes: a temperature controller 1, a humidity controller 2, a salt spray controller 3 and a salt spray mixing box 4; the temperature controller 1 is connected to the salt spray mixing box through two pipes 4. Set a fan and humidity controller 2 on one pipe, and set a fan and connect the salt spray controller 3 on the other pipe.
  • the air after adjusting the temperature and humidity is input to the salt spray mixing box 4 through the temperature controller 1, fan and humidity controller 2.
  • the salt spray controller 3 inputs salt spray into the salt spray mixing box 4 through the pipeline.
  • the air and salt spray are mixed in the salt spray. After mixing in the mixing box 4, it is output to the outside of the system through an external fan.
  • a new type of salt spray environment test system as described above in which an evaporator 11 and a heater 12 are provided in the temperature controller 1, and the air temperature is adjusted by adjusting the evaporator 11 and the heater 12; the temperature controller 1 passes through the first pipe 5 and the second pipe 6 output the conditioned air to the outside.
  • a new salt spray environment test system as described above in which a first fan 7 and a humidity controller 2 are provided on the first pipe 5, and the first fan 7 adjusts the air flow output by the temperature controller 1, and the humidity controller 2 Mainly composed of a humidification system, the humidification amount is adjusted by the power of the humidification system in the humidity controller 2, thereby adjusting the relative humidity of the air in the first pipe 5, and the adjusted humidity air is input into the salt spray mixing box 4 through the first pipe 5 .
  • the salt spray controller 3 includes a salt spray generator 31 and a salt spray output pipe 32.
  • the salt spray output pipe 32 is connected to the second pipe 6.
  • the salt spray generated by the salt spray generator 31 passes through
  • the salt spray output pipe 32 delivers the second pipe 6 and enters the salt spray mixing box 4 through the second pipe 6 .
  • the pipe outlet of the first pipe 5 leading into the salt spray mixing box 4 is close to the second pipe 6 and is arranged at the bottom of the salt spray mixing box 4 so that the air in the first pipe 5 and the salt spray in the second pipe 6 can Integrate quickly.
  • the atomization chamber 313 is provided with a water level sensor 314 to control the storage tank.
  • the amount of solution in the liquid tank 312 entering the atomization chamber 313 ensures that the water level in the atomization chamber 313 is within an appropriate range and ensures the normal operation of the atomization sheet.
  • a new type of salt spray environment test system as described above in which, in the salt spray mixing box 4, the air introduced through the first pipe 5 and the salt spray introduced through the second pipe 6 are mixed, and the mixed gas
  • the third pipe 9 and the third fan 10 connected through the outer top of the salt spray mixing box 4 are output to the outside of the system.
  • a new type of salt spray environment test system as described above in which the first fan 7, the second fan 8 and the third fan 10 are air supply devices of the same structure type, and can be equipped with automatic switches and flow adjustment components.
  • the wind speed of the fan can be adjusted to meet different flow requirements, and the flow rate of the third fan 10 needs to be set equal to the sum of the flow rates of the first fan 7 and the second fan 8 to avoid internal pressure in the system. Variety.
  • the invention also provides a new salt spray environment test method, which includes:
  • the temperature of the air is adjusted to corresponding parameters through the temperature controller, and the air in the temperature controller is transported to the first pipe and the second pipe through the first fan and the second fan respectively;
  • the air in the first pipe controls the relative humidity of the air through the humidity controller, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box;
  • the present invention solves the limitations of excessive salt spray droplets caused by traditional salt spray generation methods, and the inability to coordinately control salt spray concentration and relative humidity.
  • a modular design and setting up a salt spray generation module, a temperature and humidity control module, etc. The realization of fine and uniform salt spray particles, controllable adjustment of salt spray concentration and relative humidity makes the test environment closer to the actual environment and improves the correlation of test results.
  • the system of the present invention has a simple and compact structure, is easy to automatically control, and is easy to install. It is suitable for environmental testing equipment that requires a salt spray atmosphere.
  • Figure 1 is a schematic diagram of a new salt spray environment test system provided by Embodiment 1 of the present invention.
  • Figure 2 is a schematic diagram of a salt spray generator
  • Figure 3 is a flow chart of a new salt spray environment test method provided in Embodiment 2 of the present invention.
  • Embodiment 1 of the present invention provides a new type of salt spray environment test system, including: a temperature controller 1, a humidity controller 2, a salt spray controller 3 and a salt spray mixing box 4.
  • the temperature controller 1 is connected to the salt spray mixing box 4 through two pipelines.
  • a fan and a humidity controller 2 are installed on one pipeline, and a fan and a salt spray controller 3 are installed on the other pipeline.
  • the air after adjusting the temperature and humidity is input to the salt spray mixing box 4 through the temperature controller 1, fan and humidity controller 2.
  • the salt spray controller 3 inputs salt spray into the salt spray mixing box 4 through the pipeline.
  • the air and salt spray are mixed in the salt spray. After mixing in the mixing box 4, it is output to the outside of the system through an external fan.
  • An evaporator 11 and a heater 12 are provided in the temperature controller 1, and the air temperature is adjusted by adjusting the evaporator 11 and the heater 12. Specifically, the evaporator 11 and the heater 12 control the alternate operation of the evaporator 11 and the heater 12 according to the ambient temperature and the temperature required by the test, so as to adjust the air temperature.
  • the temperature controller 1 outputs the conditioned air to the outside through the first pipe 5 and the second pipe 6 .
  • a first fan 7 and a humidity controller 2 are provided on the first pipe 5.
  • the first fan 7 adjusts the air flow output by the temperature controller 1.
  • the humidity controller 2 is mainly composed of a humidification system. Humidification is carried out through the humidity controller 2.
  • the power of the system adjusts the humidification amount, thereby adjusting the relative humidity of the air in the first pipe 5 , and the humidity-adjusted air is input into the salt spray mixing box 4 through the first pipe 5 .
  • the second pipe 6 is provided with a second fan 8 and a salt spray controller 3.
  • the salt spray controller 3 includes a salt spray generator 31 and a salt spray output pipe 32.
  • the salt spray output pipe 32 is connected to the second pipe 6.
  • the salt mist generated by the mist generator 31 is transported to the second pipe 6 through the salt mist output pipe 32 and enters the salt mist mixing box 4 through the second pipe 6 .
  • the pipe outlet of the first pipe 5 leading into the salt spray mixing box 4 is close to the second pipe 6 and is arranged at the bottom of the salt spray mixing box 4 so that the air in the first pipe 5 and the salt spray in the second pipe 6 can Integrate quickly.
  • the salt spray generator 31 includes an ultrasonic atomization sheet 311, a liquid storage tank 312 and an atomization chamber 313.
  • the atomization cavity 313 is provided with a water level sensor 314 to control the entry of the solution in the liquid storage tank 312.
  • the amount in the atomization chamber 313 ensures that the water level in the atomization chamber 313 is within an appropriate range and ensures the normal operation of the atomizer sheet.
  • the solution in the atomization chamber 313 is changed into a micron-level fine mist through the high-frequency vibration of the ultrasonic atomization piece 311, and is passed into the salt spray output pipe 32.
  • the high-frequency vibration frequency of the ultrasonic atomizing piece 311 in the salt spray generator 31 can be selected as 1.7MHz, 2.4MHz, or 3MHz, and is controlled by adjusting the voltage of the ultrasonic atomizing piece 311 Atomization power, thereby adjusting the atomization amount of the solution.
  • the salt spray output pipe 32 is a pipe structure in which a vertical pipe 321, a curved pipe 322 and a transverse pipe 323 are integrally formed.
  • the vertical tube 321 is connected to the atomization chamber 313 of the salt spray generator 31; the curved tube 322 can make the larger droplets generated by the salt spray generator 31 flow back to the atomization chamber 313, ensuring that the particles entering the second pipe 6 are
  • the diameter of the salt spray atmosphere is micron level and uniform; the outlet direction of the transverse tube 323 is toward the salt spray mixing box 4, so that the generated salt spray can directly pass into the salt spray mixing box 4 with less resistance.
  • the air introduced through the first pipe 5 and the salt spray introduced through the second pipe 6 are mixed, and the mixed gas passes through the third pipe 9 connected to the outer top of the salt spray mixing box 4 and
  • the third fan 10 is outside the output system to ensure the salt spray atmosphere and even mixing before transporting the salt spray with required concentration, temperature and humidity to the outside.
  • the salt spray concentration is adjusted by adjusting the atomization amount of the salt spray generator 31 and the flow rate of the second fan 8, and the relative humidity of the final salt spray is controlled by adjusting the relative humidity and flow rate of the air in the first pipe 5.
  • the first fan 7, the second fan 8 and the third fan 10 are air supply devices of the same structure type, and can be equipped with automatic switches and flow adjustment components to realize automatic control of switches and flow.
  • the wind speed can be adjusted to meet different flow requirements, and the flow rate of the third fan 10 needs to be set equal to the sum of the flow rates of the first fan 7 and the second fan 8 to avoid changes in the internal pressure of the system.
  • Embodiment 2 of the present invention provides a new salt spray environment test method, which is applied to a system composed of the salt spray environment test system of Embodiment 1 and a program controller.
  • the program controller performs the salt spray environment test.
  • the data calculation is carried out by the salt spray environment test system for the actual operation of the salt spray test.
  • the new salt spray environment test method specifically includes the following steps:
  • Step 310 Set the required parameters of the salt spray mixing box, add salt solution to the liquid storage tank of the salt spray controller, change the voltage of the ultrasonic atomization piece, and control the atomization amount of the ultrasonic atomization piece.
  • the set salt Fog mixing box parameters determine temperature controller and humidity controller parameters;
  • the temperature controller and humidity controller parameters are determined according to the set parameters of the salt spray mixing box, which specifically includes the following sub-steps:
  • Step 311 Pre-train the salt spray loss model in the program controller
  • this application first obtains historical salt spray test data, including Temperature controller temperature and power, humidity controller humidity and power, salt spray controller salt solution addition amount, And the salt spray mixture parameters (such as flow rate, temperature and humidity, salt spray concentration) output by the salt spray mixing box.
  • training the salt spray loss model includes the following sub-steps:
  • Step S1 Collect historical salt spray test data and construct a salt spray test data feature vector set
  • Step S2 Input the salt spray test data feature vector set into multiple sub-data models, use each sub-data model to process the salt spray test data feature vector set, and estimate the weight set of each sub-data model through the processing results;
  • the salt spray test data feature vector set is input into the classification model, and the feature vector set is used to train the sub-data model Reuse child data models Predict the feature vector set to obtain the prediction results, and use the formula to pass the prediction results
  • the value of t is from 1 to T, and T is the number of sub-data models.
  • Step S3 Determine the salt spray loss model based on the salt spray test data feature vector set, each sub-data model and the sub-data model weight set;
  • Step 312 The program controller sets the salt spray mixture parameters that need to be output, determines the latest salt spray loss, inputs the salt spray loss and salt spray mixture parameters into the salt spray loss model, and determines the incoming air parameters and salt spray. parameter;
  • the latest salt spray loss this time is the salt spray loss calculated last time by the salt spray loss model.
  • the salt spray loss model is retrained based on the test data to improve the accuracy of the model.
  • Step 320 When the system is running, the temperature of the air is adjusted to corresponding parameters through the temperature controller, and the air in the temperature controller is transported to the first duct and the second duct through the first fan and the second fan respectively.
  • steps 310 and 320 can be automatically controlled by the program according to the settings before starting the salt spray environment test system, or can be manually set by the experimenter in advance based on the calculation results.
  • steps Steps 310 and 320 can also be set first after starting the salt spray environment test system, which is not limited here.
  • Step 330 The air in the first pipe controls the relative humidity of the air through the humidity controller, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box. in the box.
  • Step 340 Set the flow rate of the third fan, pass the salt spray in the salt spray mixing box into the organic glass box, monitor the relative humidity and salt spray concentration in the organic glass box, and adjust the power and humidity controller power according to the monitoring result feedback.
  • the power of the salt spray generator is adjusted until the salt spray concentration and relative humidity in the organic glass box reach the set value.
  • Test example The new salt spray environment test system of the present invention is connected to a plexiglass box to control the salt spray concentration and relative humidity in the box.
  • the required parameters in the box are set to 85% relative humidity, 30 mg/m 3 salt spray concentration, and 35°C temperature.
  • Add a salt solution with a mass fraction of 5% into the liquid storage tank of the salt spray generator change the voltage of the ultrasonic atomization piece, and control the atomization volume of the ultrasonic atomization piece to 100 ml/h.
  • the system is running, first adjust the air temperature to 35°C through the temperature controller, set the flow rate of the first fan to 200m 3 /h, and the wind speed of the second fan to 80m 3 /h. The temperature is adjusted through the first fan and the second fan.
  • the air in the controller is transported separately to the first and second pipes.
  • the air in the first pipe passes through the humidity controller to increase the relative humidity of the air, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box.
  • Set the flow rate of the third fan to 280m 3 /h, and pass the salt spray in the salt spray mixing box into the organic glass box.
  • the third embodiment provides a simple environmental parameter control method for the salt spray environment test system in the first embodiment. Simply put, after determining the initial values of the temperature control 1, humidity controller 2, and salt spray controller 3 based on environmental requirements and experience or preliminary calculations, the first fan 7 and/or the second fan 8 adjust the The salt spray concentration and relative humidity output by the salt spray environment test system are simultaneously adjusted to simultaneously adjust the third fan 10 to balance the air pressure.

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Abstract

Disclosed in the present invention are a novel salt spray environment test system and a method. The system comprises a temperature controller, a humidity controller, a salt spray controller, and a salt spray mixing box; the temperature controller is connected to the salt spray mixing box by means of two pipelines; one pipeline is provided with a fan and the humidity controller; and the other pipeline is provided with a fan and is connected to the salt spray controller. Temperature- and humidity-adjusted air is input into the salt spray mixing box by means of the temperature controller, the fans, and the humidity controller; the salt spray controller inputs salt spray into the salt spray mixing box through the pipeline; and the air and salt spray are mixed in the salt spray mixing box and then the mixture is output to the outside of the system by means of an external fan. The system of the present invention has a simple and compact structure, is easy to automatically control, convenient to install, and suitable for environment test equipment needing salt spray atmosphere.

Description

一种新型盐雾环境试验系统及方法A new salt spray environment test system and method 技术领域Technical field
本发明涉及盐雾试验技术领域,尤其涉及一种新型盐雾环境试验系统及方法。The invention relates to the technical field of salt spray testing, and in particular to a new type of salt spray environment testing system and method.
背景技术Background technique
传统的盐雾试验箱通过压缩空气的方法形成盐雾,但是该方法产生的盐雾颗粒较大,与实际环境中的盐雾环境特点差异较大;此外,传统的盐雾试验过程中环境相对湿度较高、盐雾浓度较大,容易造成电工电子设备整机的电连接失效,无法针对电工电子设备整机开展工况运行下的环境试验。传统盐雾试验方法的限制使得其无法准确模拟实际环境特点,导致设备整机的试验结果与实际行为相差较大,相关性较差。The traditional salt spray test chamber forms salt spray by compressing air, but the salt spray particles produced by this method are larger, which is quite different from the salt spray environment characteristics in the actual environment; in addition, the environment during the traditional salt spray test is relatively High humidity and high salt spray concentration can easily cause the electrical connections of the complete electrical and electronic equipment to fail, making it impossible to carry out environmental tests under operating conditions for the complete electrical and electronic equipment. The limitations of the traditional salt spray test method make it unable to accurately simulate the characteristics of the actual environment, resulting in a large difference between the test results of the complete equipment and the actual behavior, and poor correlation.
发明内容Contents of the invention
本发明提供了一种新型盐雾环境试验系统,包括:温度控制器1、湿度控制器2、盐雾控制器3和盐雾混合箱4;温度控制器1通过两条管道连接盐雾混合箱4,一条管道上设置风机和湿度控制器2,另一条管道上设置风机并连接盐雾控制器3。通过温度控制器1、风机和湿度控制器2向盐雾混合箱4输入调节温湿度后的空气,盐雾控制器3通过管道向盐雾混合箱4输入盐雾,空气和盐雾在盐雾混合箱4中混合后通过外部风机输出系统外部。The invention provides a new salt spray environment test system, which includes: a temperature controller 1, a humidity controller 2, a salt spray controller 3 and a salt spray mixing box 4; the temperature controller 1 is connected to the salt spray mixing box through two pipes 4. Set a fan and humidity controller 2 on one pipe, and set a fan and connect the salt spray controller 3 on the other pipe. The air after adjusting the temperature and humidity is input to the salt spray mixing box 4 through the temperature controller 1, fan and humidity controller 2. The salt spray controller 3 inputs salt spray into the salt spray mixing box 4 through the pipeline. The air and salt spray are mixed in the salt spray. After mixing in the mixing box 4, it is output to the outside of the system through an external fan.
如上所述的一种新型盐雾环境试验系统,其中,温度控制器1中设置蒸发器11和加热器12,通过调节蒸发器11和加热器12调节空气温度;温度控制器1通过第一管道5和第二管道6向外输出调节后的空气。A new type of salt spray environment test system as described above, in which an evaporator 11 and a heater 12 are provided in the temperature controller 1, and the air temperature is adjusted by adjusting the evaporator 11 and the heater 12; the temperature controller 1 passes through the first pipe 5 and the second pipe 6 output the conditioned air to the outside.
如上所述的一种新型盐雾环境试验系统,其中,第一管道5上设置第一风机7和湿度控制器2,通过第一风机7调节温度控制器1输出的空气流量,湿度控制器2主要由加湿系统组成,通过湿度控制器2中加湿系统的功率调节加湿量,进而调节第一管道5内的空气的相对湿度,将调节湿度后的空气通过第一管道5输入盐雾混合箱4。A new salt spray environment test system as described above, in which a first fan 7 and a humidity controller 2 are provided on the first pipe 5, and the first fan 7 adjusts the air flow output by the temperature controller 1, and the humidity controller 2 Mainly composed of a humidification system, the humidification amount is adjusted by the power of the humidification system in the humidity controller 2, thereby adjusting the relative humidity of the air in the first pipe 5, and the adjusted humidity air is input into the salt spray mixing box 4 through the first pipe 5 .
如上所述的一种新型盐雾环境试验系统,其中,第二管道6上设置有第二 风机8和盐雾控制器3,其中,盐雾控制器3包括盐雾发生器31和盐雾输出管道32,盐雾输出管道32连接第二管道6,盐雾发生器31产生的盐雾通过盐雾输出管道32输送值第二管道6,并通过第二管道6进入盐雾混合箱4。优选地,第一管道5通入盐雾混合箱4的管道出口靠近第二管道6,且设置在盐雾混合箱4的底部,使得第一管道5的空气和第二管道6的盐雾能够快速融合。A new type of salt spray environment test system as described above, wherein the second pipe 6 is provided with a second Fan 8 and salt spray controller 3. The salt spray controller 3 includes a salt spray generator 31 and a salt spray output pipe 32. The salt spray output pipe 32 is connected to the second pipe 6. The salt spray generated by the salt spray generator 31 passes through The salt spray output pipe 32 delivers the second pipe 6 and enters the salt spray mixing box 4 through the second pipe 6 . Preferably, the pipe outlet of the first pipe 5 leading into the salt spray mixing box 4 is close to the second pipe 6 and is arranged at the bottom of the salt spray mixing box 4 so that the air in the first pipe 5 and the salt spray in the second pipe 6 can Integrate quickly.
如上所述的一种新型盐雾环境试验系统,其中,盐雾发生器31包括超声波雾化片311、储液箱312和雾化腔313,雾化腔313内设有水位传感器314,控制储液箱312内溶液进入雾化腔313内的量,保证雾化腔313内的水位在合适的范围内,保证雾化片正常工作。A new type of salt spray environment test system as described above, in which the salt spray generator 31 includes an ultrasonic atomization piece 311, a liquid storage tank 312 and an atomization chamber 313. The atomization chamber 313 is provided with a water level sensor 314 to control the storage tank. The amount of solution in the liquid tank 312 entering the atomization chamber 313 ensures that the water level in the atomization chamber 313 is within an appropriate range and ensures the normal operation of the atomization sheet.
如上所述的一种新型盐雾环境试验系统,其中,盐雾输出管道32为竖直管321、弯曲管322和横向管323一体成型的管道结构;竖直管321连接盐雾发生器31的雾化腔313;弯曲管322能够使盐雾发生器31产生的较大的液滴回流到雾化腔313,保证通入第二管道6的是粒径为微米级且均匀的盐雾气氛;横向管323的管出口方向朝向盐雾混合箱4,使得产生的盐雾能较小阻力的直接通入盐雾混合箱4。A new type of salt spray environment test system as described above, in which the salt spray output pipe 32 is a pipeline structure in which a vertical pipe 321, a curved pipe 322 and a transverse pipe 323 are integrally formed; the vertical pipe 321 is connected to the salt spray generator 31 Atomization chamber 313; the curved tube 322 can make the larger droplets generated by the salt spray generator 31 flow back to the atomization chamber 313, ensuring that what passes into the second pipe 6 is a uniform salt spray atmosphere with a particle size of microns; The direction of the pipe outlet of the transverse pipe 323 is toward the salt spray mixing box 4, so that the generated salt spray can directly pass into the salt spray mixing box 4 with less resistance.
如上所述的一种新型盐雾环境试验系统,其中,在盐雾混合箱4中,通过第一管道5通入的空气和通过第二管道6通入的盐雾进行混合,混合后的气体通过盐雾混合箱4外顶部连接的第三管道9和第三风机10输出系统之外。A new type of salt spray environment test system as described above, in which, in the salt spray mixing box 4, the air introduced through the first pipe 5 and the salt spray introduced through the second pipe 6 are mixed, and the mixed gas The third pipe 9 and the third fan 10 connected through the outer top of the salt spray mixing box 4 are output to the outside of the system.
如上所述的一种新型盐雾环境试验系统,其中,第一风机7、第二风机8和第三风机10是同种结构类型的送风装置,可设置自动的开关和流量调节元器件,实现开关和流量的自动控制,风机的风速可以调节,以满足不同的流量要求,并需要设置第三风机10的流量等于第一风机7和第二风机8的流量之和,避免系统内部压力发生变化。A new type of salt spray environment test system as described above, in which the first fan 7, the second fan 8 and the third fan 10 are air supply devices of the same structure type, and can be equipped with automatic switches and flow adjustment components. To achieve automatic control of the switch and flow, the wind speed of the fan can be adjusted to meet different flow requirements, and the flow rate of the third fan 10 needs to be set equal to the sum of the flow rates of the first fan 7 and the second fan 8 to avoid internal pressure in the system. Variety.
本发明还提供一种新型盐雾环境试验方法,包括:The invention also provides a new salt spray environment test method, which includes:
设定盐雾混合箱要求的参数,在盐雾控制器的储液箱内加入盐溶液,改变超声雾化片的电压,控制超声雾化片的雾化量,根据设定的盐雾混合箱参数,确定温度控制器、湿度控制器参数;Set the required parameters of the salt spray mixing box, add salt solution to the liquid storage tank of the salt spray controller, change the voltage of the ultrasonic atomizing piece, and control the atomization amount of the ultrasonic atomizing piece. According to the set salt spray mixing box Parameters, determine the temperature controller and humidity controller parameters;
系统运行时通过温度控制器将空气的温度调节至相应参数,通过第一风机和第二风机将温度控制器内的空气分别输送到第一管道和第二管道; When the system is running, the temperature of the air is adjusted to corresponding parameters through the temperature controller, and the air in the temperature controller is transported to the first pipe and the second pipe through the first fan and the second fan respectively;
第一管道的空气通过湿度控制器控制空气的相对湿度,然后通入到盐雾混合箱中;第二管道的空气将盐雾发生器产生的盐雾气氛带走并通入到混合箱中;The air in the first pipe controls the relative humidity of the air through the humidity controller, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box;
设置第三风机的流量,将盐雾混合箱内的盐雾通入到有机玻璃箱体内,监测有机玻璃箱内的相对湿度和盐雾浓度,根据监测结果反馈调节湿度控制器功率和盐雾发生器功率,直至有机玻璃箱体内的盐雾浓度和相对湿度达到设定值。Set the flow rate of the third fan, pass the salt spray in the salt spray mixing box into the plexiglass box, monitor the relative humidity and salt spray concentration in the plexiglass box, and adjust the power of the humidity controller and the occurrence of salt spray based on feedback from the monitoring results. The power of the generator is increased until the salt spray concentration and relative humidity in the organic glass box reach the set values.
本发明实现的有益效果如下:The beneficial effects achieved by the present invention are as follows:
1、本发明解决了传统盐雾产生方法造成的盐雾液滴过大、盐雾浓度和相对湿度无法协同控制的限制,通过采用模块化设计,设置盐雾发生模块、温湿度控制模块等,实现盐雾颗粒细小均匀、盐雾浓度和相对湿度可控调节,使得试验环境与实际环境更加接近,提高试验结果相关性。1. The present invention solves the limitations of excessive salt spray droplets caused by traditional salt spray generation methods, and the inability to coordinately control salt spray concentration and relative humidity. By adopting a modular design and setting up a salt spray generation module, a temperature and humidity control module, etc., The realization of fine and uniform salt spray particles, controllable adjustment of salt spray concentration and relative humidity makes the test environment closer to the actual environment and improves the correlation of test results.
2、本发明的系统结构简单紧凑,易于自动控制,安装方便,适用于需要盐雾气氛的环境试验设备。2. The system of the present invention has a simple and compact structure, is easy to automatically control, and is easy to install. It is suitable for environmental testing equipment that requires a salt spray atmosphere.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
图1是本发明实施例一提供的一种新型盐雾环境试验系统示意图;Figure 1 is a schematic diagram of a new salt spray environment test system provided by Embodiment 1 of the present invention;
图2是盐雾发生器示意图;Figure 2 is a schematic diagram of a salt spray generator;
图3是本发明实施例二提供的一种新型盐雾环境试验方法流程图。Figure 3 is a flow chart of a new salt spray environment test method provided in Embodiment 2 of the present invention.
附图标记说明:Explanation of reference symbols:
1-温度控制器,11-蒸发器,12-加热器;2-湿度控制器;3-盐雾控制器,31-盐雾发生器,311-超声波雾化片,312-储液箱,313-雾化腔,314-水位传感器,32-盐雾输出管道,321-竖直管,322-弯曲管,323-横向管;4-盐雾混合箱,41-盐雾激光监测传感器,42-温湿度传感器;5-第一管道;6-第二管道;7-第一风机;8-第二风机;9-第三管道;10-第三风机。1-Temperature controller, 11-Evaporator, 12-Heater; 2-Humidity controller; 3-Salt spray controller, 31-Salt spray generator, 311-Ultrasonic atomizer sheet, 312-Liquid storage tank, 313 -Atomization chamber, 314-water level sensor, 32-salt spray output pipe, 321-vertical pipe, 322-bent pipe, 323-transverse pipe; 4-salt spray mixing box, 41-salt spray laser monitoring sensor, 42- Temperature and humidity sensor; 5-first pipe; 6-second pipe; 7-first fan; 8-second fan; 9-third pipe; 10-third fan.
具体实施方式Detailed ways
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施 例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present invention.
实施例一Embodiment 1
参见图1,本发明实施例一提供一种新型盐雾环境试验系统,包括:温度控制器1、湿度控制器2、盐雾控制器3和盐雾混合箱4。温度控制器1通过两条管道连接盐雾混合箱4,一条管道上设置风机和湿度控制器2,另一条管道上设置风机并连接盐雾控制器3。通过温度控制器1、风机和湿度控制器2向盐雾混合箱4输入调节温湿度后的空气,盐雾控制器3通过管道向盐雾混合箱4输入盐雾,空气和盐雾在盐雾混合箱4中混合后通过外部风机输出系统外部。Referring to Figure 1, Embodiment 1 of the present invention provides a new type of salt spray environment test system, including: a temperature controller 1, a humidity controller 2, a salt spray controller 3 and a salt spray mixing box 4. The temperature controller 1 is connected to the salt spray mixing box 4 through two pipelines. A fan and a humidity controller 2 are installed on one pipeline, and a fan and a salt spray controller 3 are installed on the other pipeline. The air after adjusting the temperature and humidity is input to the salt spray mixing box 4 through the temperature controller 1, fan and humidity controller 2. The salt spray controller 3 inputs salt spray into the salt spray mixing box 4 through the pipeline. The air and salt spray are mixed in the salt spray. After mixing in the mixing box 4, it is output to the outside of the system through an external fan.
温度控制器1中设置蒸发器11和加热器12,通过调节蒸发器11和加热器12调节空气温度。具体地,蒸发器11和加热器12根据环境温度和试验要求的温度大小控制蒸发器11和加热器12的交替工作,以实现空气温度的调节。温度控制器1通过第一管道5和第二管道6向外输出调节后的空气。An evaporator 11 and a heater 12 are provided in the temperature controller 1, and the air temperature is adjusted by adjusting the evaporator 11 and the heater 12. Specifically, the evaporator 11 and the heater 12 control the alternate operation of the evaporator 11 and the heater 12 according to the ambient temperature and the temperature required by the test, so as to adjust the air temperature. The temperature controller 1 outputs the conditioned air to the outside through the first pipe 5 and the second pipe 6 .
其中,第一管道5上设置第一风机7和湿度控制器2,通过第一风机7调节温度控制器1输出的空气流量,湿度控制器2主要由加湿系统组成,通过湿度控制器2中加湿系统的功率调节加湿量,进而调节第一管道5内的空气的相对湿度,将调节湿度后的空气通过第一管道5输入盐雾混合箱4。Among them, a first fan 7 and a humidity controller 2 are provided on the first pipe 5. The first fan 7 adjusts the air flow output by the temperature controller 1. The humidity controller 2 is mainly composed of a humidification system. Humidification is carried out through the humidity controller 2. The power of the system adjusts the humidification amount, thereby adjusting the relative humidity of the air in the first pipe 5 , and the humidity-adjusted air is input into the salt spray mixing box 4 through the first pipe 5 .
第二管道6上设置有第二风机8和盐雾控制器3,其中,盐雾控制器3包括盐雾发生器31和盐雾输出管道32,盐雾输出管道32连接第二管道6,盐雾发生器31产生的盐雾通过盐雾输出管道32输送值第二管道6,并通过第二管道6进入盐雾混合箱4。优选地,第一管道5通入盐雾混合箱4的管道出口靠近第二管道6,且设置在盐雾混合箱4的底部,使得第一管道5的空气和第二管道6的盐雾能够快速融合。The second pipe 6 is provided with a second fan 8 and a salt spray controller 3. The salt spray controller 3 includes a salt spray generator 31 and a salt spray output pipe 32. The salt spray output pipe 32 is connected to the second pipe 6. The salt mist generated by the mist generator 31 is transported to the second pipe 6 through the salt mist output pipe 32 and enters the salt mist mixing box 4 through the second pipe 6 . Preferably, the pipe outlet of the first pipe 5 leading into the salt spray mixing box 4 is close to the second pipe 6 and is arranged at the bottom of the salt spray mixing box 4 so that the air in the first pipe 5 and the salt spray in the second pipe 6 can Integrate quickly.
具体地,如图2所示,盐雾发生器31包括超声波雾化片311、储液箱312和雾化腔313,雾化腔313内设有水位传感器314,控制储液箱312内溶液进入雾化腔313内的量,保证雾化腔313内的水位在合适的范围内,保证雾化片正常工作。通过超声波雾化片311的高频震动将雾化腔313内的溶液变为微米级的细雾,并通入到盐雾输出管道32内。盐雾发生器31中超声波雾化片311的高频震动频率可选为1.7MHz、2.4MHz、3MHz,通过调节超声波雾化片311的电压控制 雾化功率,进而调节溶液的雾化量。Specifically, as shown in Figure 2, the salt spray generator 31 includes an ultrasonic atomization sheet 311, a liquid storage tank 312 and an atomization chamber 313. The atomization cavity 313 is provided with a water level sensor 314 to control the entry of the solution in the liquid storage tank 312. The amount in the atomization chamber 313 ensures that the water level in the atomization chamber 313 is within an appropriate range and ensures the normal operation of the atomizer sheet. The solution in the atomization chamber 313 is changed into a micron-level fine mist through the high-frequency vibration of the ultrasonic atomization piece 311, and is passed into the salt spray output pipe 32. The high-frequency vibration frequency of the ultrasonic atomizing piece 311 in the salt spray generator 31 can be selected as 1.7MHz, 2.4MHz, or 3MHz, and is controlled by adjusting the voltage of the ultrasonic atomizing piece 311 Atomization power, thereby adjusting the atomization amount of the solution.
盐雾输出管道32为竖直管321、弯曲管322和横向管323一体成型的管道结构。竖直管321连接盐雾发生器31的雾化腔313;弯曲管322能够使盐雾发生器31产生的较大的液滴回流到雾化腔313,保证通入第二管道6的是粒径为微米级且均匀的盐雾气氛;横向管323的管出口方向朝向盐雾混合箱4,使得产生的盐雾能较小阻力的直接通入盐雾混合箱4。The salt spray output pipe 32 is a pipe structure in which a vertical pipe 321, a curved pipe 322 and a transverse pipe 323 are integrally formed. The vertical tube 321 is connected to the atomization chamber 313 of the salt spray generator 31; the curved tube 322 can make the larger droplets generated by the salt spray generator 31 flow back to the atomization chamber 313, ensuring that the particles entering the second pipe 6 are The diameter of the salt spray atmosphere is micron level and uniform; the outlet direction of the transverse tube 323 is toward the salt spray mixing box 4, so that the generated salt spray can directly pass into the salt spray mixing box 4 with less resistance.
在盐雾混合箱4中,通过第一管道5通入的空气和通过第二管道6通入的盐雾进行混合,混合后的气体通过盐雾混合箱4外顶部连接的第三管道9和第三风机10输出系统之外,保证盐雾气氛和混合均匀后向外输送需要浓度和温湿度的盐雾。具体地,通过调节盐雾发生器31的雾化量和第二风机8的流量调节盐雾浓度,通过调节第一管道5内空气相对湿度、流量,控制最终盐雾的相对湿度。In the salt spray mixing box 4, the air introduced through the first pipe 5 and the salt spray introduced through the second pipe 6 are mixed, and the mixed gas passes through the third pipe 9 connected to the outer top of the salt spray mixing box 4 and The third fan 10 is outside the output system to ensure the salt spray atmosphere and even mixing before transporting the salt spray with required concentration, temperature and humidity to the outside. Specifically, the salt spray concentration is adjusted by adjusting the atomization amount of the salt spray generator 31 and the flow rate of the second fan 8, and the relative humidity of the final salt spray is controlled by adjusting the relative humidity and flow rate of the air in the first pipe 5.
本申请实施例中,第一风机7、第二风机8和第三风机10是同种结构类型的送风装置,可设置自动的开关和流量调节元器件,实现开关和流量的自动控制,风机的风速可以调节,以满足不同的流量要求,并需要设置第三风机10的流量等于第一风机7和第二风机8的流量之和,避免系统内部压力发生变化。In the embodiment of the present application, the first fan 7, the second fan 8 and the third fan 10 are air supply devices of the same structure type, and can be equipped with automatic switches and flow adjustment components to realize automatic control of switches and flow. The wind speed can be adjusted to meet different flow requirements, and the flow rate of the third fan 10 needs to be set equal to the sum of the flow rates of the first fan 7 and the second fan 8 to avoid changes in the internal pressure of the system.
实施例二Embodiment 2
如图3所示,本发明实施例二提供一种新型盐雾环境试验方法,应用于实施例一的盐雾环境试验系统和程序控制器组成的系统中,由程序控制器进行盐雾环境试验的数据计算,由盐雾环境试验系统进行盐雾试验的实际操作。As shown in Figure 3, Embodiment 2 of the present invention provides a new salt spray environment test method, which is applied to a system composed of the salt spray environment test system of Embodiment 1 and a program controller. The program controller performs the salt spray environment test. The data calculation is carried out by the salt spray environment test system for the actual operation of the salt spray test.
所述新型盐雾环境试验方法具体包括如下步骤:The new salt spray environment test method specifically includes the following steps:
步骤310、设定盐雾混合箱要求的参数,在盐雾控制器的储液箱内加入盐溶液,改变超声雾化片的电压,控制超声雾化片的雾化量,根据设定的盐雾混合箱参数,确定温度控制器、湿度控制器参数;Step 310: Set the required parameters of the salt spray mixing box, add salt solution to the liquid storage tank of the salt spray controller, change the voltage of the ultrasonic atomization piece, and control the atomization amount of the ultrasonic atomization piece. According to the set salt Fog mixing box parameters, determine temperature controller and humidity controller parameters;
本申请实施例中,根据设定的盐雾混合箱参数,确定温度控制器、湿度控制器参数,具体包括如下子步骤:In the embodiment of this application, the temperature controller and humidity controller parameters are determined according to the set parameters of the salt spray mixing box, which specifically includes the following sub-steps:
步骤311、在程序控制器中预先训练盐雾损耗模型;Step 311: Pre-train the salt spray loss model in the program controller;
考虑到盐雾环境试验系统在盐雾试验中会存在一定的盐雾损耗,而该盐雾损耗在每一次的盐雾试验中存在一定的差异,因此本申请先获取历史盐雾试验数据,包括温度控制器温度和功率、湿度控制器湿度和功率、盐雾控制器盐溶液添加量、 以及盐雾混合箱输出的盐雾混合物参数(如流量、温湿度、盐雾浓度)。Considering that the salt spray environment test system will have a certain salt spray loss during the salt spray test, and this salt spray loss will be different in each salt spray test, this application first obtains historical salt spray test data, including Temperature controller temperature and power, humidity controller humidity and power, salt spray controller salt solution addition amount, And the salt spray mixture parameters (such as flow rate, temperature and humidity, salt spray concentration) output by the salt spray mixing box.
具体地,训练盐雾损耗模型,具体包括如下子步骤:Specifically, training the salt spray loss model includes the following sub-steps:
步骤S1、采集历史盐雾试验数据,构建盐雾试验数据特征向量集;Step S1: Collect historical salt spray test data and construct a salt spray test data feature vector set;
采集历史盐雾试验数据,从历史盐雾试验数据中获取温度控制器参数、湿度控制器参数、盐雾控制器参数和盐雾混合参数;从这些历史盐雾试验数据中提取特征向量,得到盐雾试验数据特征向量集S={(x1,y1,z1),(x2,y2,z2)...(xV,yV,zV)},其中,xi={a1,a2,a3},a1,a2,a3分别表示通入盐雾混合箱的空气温度、湿度和流量,yi={b1,b2,b3,b4},b1,b2,b3,b4分别表示通入盐雾混合箱的盐雾温度、湿度、流量和浓度,zi={c1,c2,c3,c4},c1,c2,c3,c4分别表示盐雾混合箱输出的盐雾混合物温度、湿度、流量和浓度。Collect historical salt spray test data and obtain temperature controller parameters, humidity controller parameters, salt spray controller parameters and salt spray mixing parameters from the historical salt spray test data; extract feature vectors from these historical salt spray test data to obtain salt Fog test data feature vector set S={(x 1 ,y 1 ,z 1 ), (x 2 ,y 2 ,z 2 )...(x V ,y V ,z V )}, where x i = {a 1 , a 2 , a 3 }, a 1 , a 2 , a 3 respectively represent the air temperature, humidity and flow rate entering the salt spray mixing box, yi = {b 1 , b 2 , b 3 , b 4 }, b 1 , b 2 , b 3 , b 4 respectively represent the temperature, humidity, flow rate and concentration of salt spray entering the salt spray mixing box, z i = {c 1 , c 2 , c 3 , c 4 }, c 1 , c 2 , c 3 and c 4 respectively represent the temperature, humidity, flow rate and concentration of the salt spray mixture output by the salt spray mixing box.
步骤S2、将盐雾试验数据特征向量集输入多个子数据模型,分别利用各个子数据模型对盐雾试验数据特征向量集进行处理,通过处理结果估计得到各个子数据模型的权重集合;Step S2: Input the salt spray test data feature vector set into multiple sub-data models, use each sub-data model to process the salt spray test data feature vector set, and estimate the weight set of each sub-data model through the processing results;
具体地,将盐雾试验数据特征向量集输入分类模型,利用特征向量集训练子数据模型再利用子数据模型对特征向量集进行预测,得到预测结果,通过预测结果采用公式估计子分类模型的权重的集合{ρ123...ρT},其中,argmax是具有最小值的ρ的集合,ρ123...ρT为各子分类模型的权重集合,为使用通入盐雾混合箱的空气参数训练的第t个子数据模型,为使用通入盐雾混合箱的盐雾参数训练的第t个子数据模型,为使用从盐雾混合箱输出的盐雾混合物参数训练的第t个子数据模型,t的取值为1到T,T为子数据模型数量。Specifically, the salt spray test data feature vector set is input into the classification model, and the feature vector set is used to train the sub-data model Reuse child data models Predict the feature vector set to obtain the prediction results, and use the formula to pass the prediction results The set of weights {ρ 123 ...ρ T } to estimate the sub-classification model, where argmax is The set of ρ with the minimum value, ρ 1 , ρ 2 , ρ 3 ...ρ T is the weight set of each sub-classification model, is the t-th sub-data model trained using the air parameters passed into the salt spray mixing box, is the t-th sub-data model trained using the salt spray parameters passed into the salt spray mixing box, It is the t-th sub-data model trained using the salt spray mixture parameters output from the salt spray mixing box. The value of t is from 1 to T, and T is the number of sub-data models.
步骤S3、根据盐雾试验数据特征向量集、各个子数据模型和子数据模型权重集合确定盐雾损耗模型;Step S3: Determine the salt spray loss model based on the salt spray test data feature vector set, each sub-data model and the sub-data model weight set;
具体地,通过各个子分类模型和其对应的权 重集合{ρ123...ρT}组合确定盐雾损耗模型 Specifically, through each sub-classification model and its corresponding right The combination of heavy sets {ρ 1 , ρ 2 , ρ 3 ...ρ T } determines the salt spray loss model
步骤312、程序控制器设定需要输出的盐雾混合物参数,并确定最新的盐雾损耗量,将盐雾损耗量和盐雾混合物参数输入盐雾损耗模型,确定通入的空气参数和盐雾参数;Step 312: The program controller sets the salt spray mixture parameters that need to be output, determines the latest salt spray loss, inputs the salt spray loss and salt spray mixture parameters into the salt spray loss model, and determines the incoming air parameters and salt spray. parameter;
其中,本次最新的盐雾损耗量为盐雾损耗模型上一次计算出的盐雾损耗。并且为了使盐雾损耗模型计算精度更高,在每一次试验后,根据本次试验数据进行盐雾损耗模型的再次训练,以提高模型精确度。Among them, the latest salt spray loss this time is the salt spray loss calculated last time by the salt spray loss model. In order to make the calculation accuracy of the salt spray loss model higher, after each test, the salt spray loss model is retrained based on the test data to improve the accuracy of the model.
步骤320、系统运行时通过温度控制器将空气的温度调节至相应参数,通过第一风机和第二风机将温度控制器内的空气分别输送到第一管道和第二管道。Step 320: When the system is running, the temperature of the air is adjusted to corresponding parameters through the temperature controller, and the air in the temperature controller is transported to the first duct and the second duct through the first fan and the second fan respectively.
可选地,本申请实施例中,步骤310和步骤320可以在启动盐雾环境试验系统之前由程序依据设定进行自动控制,也可以由试验者预先根据计算结果进行人为设定,另外,步骤310和步骤320也可以在启动盐雾环境试验系统后先进行设定,在此不作限定。Optionally, in the embodiment of the present application, steps 310 and 320 can be automatically controlled by the program according to the settings before starting the salt spray environment test system, or can be manually set by the experimenter in advance based on the calculation results. In addition, steps Steps 310 and 320 can also be set first after starting the salt spray environment test system, which is not limited here.
步骤330、第一管道的空气通过湿度控制器控制空气的相对湿度,然后通入到盐雾混合箱中;第二管道的空气将盐雾发生器产生的盐雾气氛带走并通入到混合箱中。Step 330: The air in the first pipe controls the relative humidity of the air through the humidity controller, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box. in the box.
步骤340、设置第三风机的流量,将盐雾混合箱内的盐雾通入到有机玻璃箱体内,监测有机玻璃箱内的相对湿度和盐雾浓度,根据监测结果反馈调节湿度控制器功率和盐雾发生器功率,直至有机玻璃箱体内的盐雾浓度和相对湿度达到设定值。Step 340: Set the flow rate of the third fan, pass the salt spray in the salt spray mixing box into the organic glass box, monitor the relative humidity and salt spray concentration in the organic glass box, and adjust the power and humidity controller power according to the monitoring result feedback. The power of the salt spray generator is adjusted until the salt spray concentration and relative humidity in the organic glass box reach the set value.
试验示例:将本发明的新型盐雾环境试验系统与有机玻璃箱连接,控制箱体内的盐雾浓度和相对湿度。设定箱体内要求的参数为相对湿度85%,盐雾浓度30mg/m3,温度为35℃。在盐雾发生器的储液箱内加入质量分数为5%的盐溶液,改变超声雾化片的电压,控制超声雾化片的雾化量为100ml/h。系统运行时先通过温度控制器将空气的温度调节至35℃,设置第一风机的流量为200m3/h,第二风机的风速为80m3/h,通过第一风机和第二风机将温度控制器内的空气分别输送 到第一管道和第二管道。第一管道的空气通过湿度控制器提高空气的相对湿度,然后通入到盐雾混合箱中;第二管道的空气将盐雾发生器产生的盐雾气氛带走并通入到混合箱中。设置第三风机的流量为280m3/h,将盐雾混合箱内的盐雾通入到有机玻璃箱体内。监测有机玻璃箱内的相对湿度和盐雾浓度,根据监测结果反馈调节湿度控制器功率和盐雾发生器功率,直至有机玻璃箱体内的盐雾浓度和相对湿度达到设定值。Test example: The new salt spray environment test system of the present invention is connected to a plexiglass box to control the salt spray concentration and relative humidity in the box. The required parameters in the box are set to 85% relative humidity, 30 mg/m 3 salt spray concentration, and 35°C temperature. Add a salt solution with a mass fraction of 5% into the liquid storage tank of the salt spray generator, change the voltage of the ultrasonic atomization piece, and control the atomization volume of the ultrasonic atomization piece to 100 ml/h. When the system is running, first adjust the air temperature to 35°C through the temperature controller, set the flow rate of the first fan to 200m 3 /h, and the wind speed of the second fan to 80m 3 /h. The temperature is adjusted through the first fan and the second fan. The air in the controller is transported separately to the first and second pipes. The air in the first pipe passes through the humidity controller to increase the relative humidity of the air, and then flows into the salt spray mixing box; the air in the second pipe takes away the salt spray atmosphere generated by the salt spray generator and flows into the mixing box. Set the flow rate of the third fan to 280m 3 /h, and pass the salt spray in the salt spray mixing box into the organic glass box. Monitor the relative humidity and salt spray concentration in the organic glass box, and adjust the power of the humidity controller and salt spray generator based on the monitoring results feedback until the salt spray concentration and relative humidity in the organic glass box reach the set values.
实施例三Embodiment 3
实施例三针对实施例一中的盐雾环境试验系统,提供一种简易的环境参数控制方法。简单来说,其在根据环境要求和经验或初步计算确定好温度控制1、湿度控制器2、盐雾控制器3的初始值后,通过第一风机7和/或第二风机8调节所述盐雾环境试验系统输出的盐雾浓度和相对湿度,同时同步调节第三风机10以平衡气压。The third embodiment provides a simple environmental parameter control method for the salt spray environment test system in the first embodiment. Simply put, after determining the initial values of the temperature control 1, humidity controller 2, and salt spray controller 3 based on environmental requirements and experience or preliminary calculations, the first fan 7 and/or the second fan 8 adjust the The salt spray concentration and relative humidity output by the salt spray environment test system are simultaneously adjusted to simultaneously adjust the third fan 10 to balance the air pressure.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的技术方案的基础之上,所做的任何修改、等同替换、改进等,均应包括在本发明的保护范围之内。 The above-described specific embodiments further describe the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope: Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solution of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种新型盐雾环境试验系统,其特征在于,包括:温度控制器(1)、湿度控制器(2)、盐雾控制器(3)和盐雾混合箱(4);温度控制器(1)通过两条管道连接盐雾混合箱(4),一条称为第一管道(5),其上设置第一风机(7)和湿度控制器(2),另一条称为第二管道(6),其上设置第二风机(8)并连接盐雾控制器(3);所述系统通过所述温度控制器(1)、第一风机(7)和湿度控制器(2)向所述盐雾混合箱(4)输入调节温湿度后的空气,所述温度控制器(1)、第二分机(8)、盐雾控制器(3)通过所述第二管道(6)向所述盐雾混合箱(4)输入盐雾,所述空气和盐雾在所述盐雾混合箱(4)中混合后通过外部风机输出系统外部。A new type of salt spray environment test system, characterized by including: a temperature controller (1), a humidity controller (2), a salt spray controller (3) and a salt spray mixing box (4); the temperature controller (1) ) is connected to the salt spray mixing box (4) through two pipes, one is called the first pipe (5), on which the first fan (7) and the humidity controller (2) are installed, and the other is called the second pipe (6) ), on which a second fan (8) is installed and connected to the salt spray controller (3); the system passes the temperature controller (1), the first fan (7) and the humidity controller (2) to the The salt spray mixing box (4) inputs air with adjusted temperature and humidity, and the temperature controller (1), the second extension (8), and the salt spray controller (3) supply air to the salt spray mixing box (4) through the second pipe (6). The salt spray mixing box (4) inputs salt spray, and the air and salt spray are mixed in the salt spray mixing box (4) and then output to the outside of the system through an external fan.
  2. 如权利要求1所述的一种新型盐雾环境试验系统,其特征在于,所述温度控制器(1)中设置蒸发器(11)和加热器(12),通过调节蒸发器(11)和加热器(12)调节空气温度;温度控制器(1)通过第一管道(5)和第二管道(6)向外输出调节后的空气。A new type of salt spray environment test system as claimed in claim 1, characterized in that an evaporator (11) and a heater (12) are provided in the temperature controller (1). By adjusting the evaporator (11) and the heater (12), The heater (12) regulates the air temperature; the temperature controller (1) outputs the conditioned air to the outside through the first pipe (5) and the second pipe (6).
  3. 如权利要求2所述的一种新型盐雾环境试验系统,其特征在于,所述湿度控制器(2)主要由加湿系统组成,通过湿度控制器(2)中加湿系统的功率调节加湿量,进而调节第一管道(5)内的空气的相对湿度,将调节湿度后的空气通过第一管道(5)输入盐雾混合箱(4)。A new salt spray environment test system as claimed in claim 2, characterized in that the humidity controller (2) is mainly composed of a humidification system, and the humidification amount is adjusted by the power of the humidification system in the humidity controller (2). Then, the relative humidity of the air in the first pipe (5) is adjusted, and the air with adjusted humidity is input into the salt spray mixing box (4) through the first pipe (5).
  4. 如权利要求3所述的一种新型盐雾环境试验系统,其特征在于,所述盐雾控制器(3)包括盐雾发生器(31)和盐雾输出管道(32),盐雾输出管道(32)连接第二管道(6),盐雾发生器(31)产生的盐雾通过盐雾输出管道(32)输送值第二管道(6),并通过第二管道(6)进入盐雾混合箱(4);第一管道(5)通入盐雾混合箱(4)的管道出口靠近第二管道(6),且设置在盐雾混合箱(4)的底部,使得第一管道(5)的空气和第二管道(6)的盐雾能够快速融合。A new type of salt spray environment test system according to claim 3, characterized in that the salt spray controller (3) includes a salt spray generator (31) and a salt spray output pipe (32), and the salt spray output pipe (32) is connected to the second pipe (6), and the salt spray generated by the salt spray generator (31) is transported to the second pipe (6) through the salt spray output pipe (32), and enters the salt spray through the second pipe (6). Mixing box (4); the pipe outlet of the first pipe (5) leading into the salt spray mixing box (4) is close to the second pipe (6) and is arranged at the bottom of the salt spray mixing box (4), so that the first pipe ( The air from 5) and the salt spray from the second pipe (6) can quickly merge.
  5. 如权利要求4所述的一种新型盐雾环境试验系统,其特征在于,盐雾发生器(31)包括超声波雾化片(311)、储液箱(312)和雾化腔(313),雾化腔(313)内设有水位传感器(314),控制储液箱(312)内溶液进入雾化腔(313)内的量,保证雾化腔(313)内的水位在合适的范围内,保证雾化片正常工作。A new salt spray environment test system as claimed in claim 4, characterized in that the salt spray generator (31) includes an ultrasonic atomization sheet (311), a liquid storage tank (312) and an atomization chamber (313). A water level sensor (314) is provided in the atomization chamber (313) to control the amount of solution in the liquid storage tank (312) entering the atomization chamber (313) to ensure that the water level in the atomization chamber (313) is within an appropriate range. , to ensure the normal operation of the atomizer film.
  6. 如权利要求4所述的一种新型盐雾环境试验系统,其特征在于,盐雾输出管道(32)为竖直管(321)、弯曲管(322)和横向管(323)一体成型的管 道结构;竖直管(321)连接盐雾发生器(31)的雾化腔(313);弯曲管(322)能够使盐雾发生器(31)产生的较大的液滴回流到雾化腔(313),保证通入第二管道(6)的是粒径为微米级且均匀的盐雾气氛;横向管(323)的管出口方向朝向盐雾混合箱(4),使得产生的盐雾能较小阻力的直接通入盐雾混合箱(4)。A new type of salt spray environment test system according to claim 4, characterized in that the salt spray output pipe (32) is a vertical pipe (321), a curved pipe (322) and a horizontal pipe (323) formed in one piece. channel structure; the vertical tube (321) is connected to the atomization chamber (313) of the salt spray generator (31); the curved tube (322) can make the larger droplets generated by the salt spray generator (31) flow back to the atomizer The cavity (313) ensures that the salt spray atmosphere with a particle size of microns and uniformity is passed into the second pipe (6); the direction of the pipe outlet of the transverse pipe (323) is toward the salt spray mixing box (4), so that the generated salt The mist can directly flow into the salt mist mixing box (4) with little resistance.
  7. 如权利要求4所述的一种新型盐雾环境试验系统,其特征在于,在盐雾混合箱(4)中,通过第一管道(5)通入的空气和通过第二管道(6)通入的盐雾进行混合,混合后的气体通过盐雾混合箱(4)外顶部连接的第三管道(9)和第三风机(10)输出系统之外。A new type of salt spray environment test system according to claim 4, characterized in that in the salt spray mixing box (4), the air introduced through the first pipe (5) and the air passed through the second pipe (6) The incoming salt spray is mixed, and the mixed gas is output to the outside of the system through the third pipe (9) and the third fan (10) connected to the outer top of the salt spray mixing box (4).
  8. 如权利要求7所述的一种新型盐雾环境试验系统,其特征在于,第一风机(7)、第二风机(8)和第三风机(10)是同种结构类型的送风装置,可设置自动的开关和流量调节元器件,实现开关和流量的自动控制,风机的风速可以调节,以满足不同的流量要求,并需要设置第三风机(10)的流量等于第一风机(7)和第二风机(8)的流量之和,避免系统内部压力发生变化。A new salt spray environment test system as claimed in claim 7, characterized in that the first fan (7), the second fan (8) and the third fan (10) are air supply devices of the same structure type, Automatic switches and flow adjustment components can be set to realize automatic control of switches and flow. The wind speed of the fan can be adjusted to meet different flow requirements, and the flow rate of the third fan (10) needs to be set equal to the first fan (7) and the flow rate of the second fan (8) to avoid changes in the internal pressure of the system.
  9. 如权利要求1-8任一项所述的一种新型盐雾环境试验系统,其特征在于,所述盐雾环境试验系统在根据试验环境要求和经验或初步计算确定好温度控制(1)、湿度控制器(2)、盐雾控制器(3)的初始值后,通过控制所述第一风机(7)和/或第二风机(8)调节其输出的盐雾浓度和相对湿度,同时同步控制所述外部风机以平衡气压。A new type of salt spray environment test system according to any one of claims 1 to 8, characterized in that the salt spray environment test system determines the temperature control (1), After setting the initial values of the humidity controller (2) and the salt spray controller (3), the output salt spray concentration and relative humidity are adjusted by controlling the first fan (7) and/or the second fan (8), and at the same time The external fans are controlled synchronously to balance the air pressure.
  10. 如权利要求1-8任一项所述的一种新型盐雾环境试验系统,其特征在于,所述盐雾环境试验系统通过程序控制器进行盐雾环境试验的环境参数控制,所述程序控制器根据设定的盐雾混合箱参数,确定温度控制器、湿度控制器参数,具体包括如下步骤:A new type of salt spray environment test system according to any one of claims 1 to 8, characterized in that the salt spray environment test system controls the environmental parameters of the salt spray environment test through a program controller, and the program control The device determines the parameters of the temperature controller and humidity controller based on the set parameters of the salt spray mixing box, including the following steps:
    步骤S1、在程序控制器中预先训练盐雾损耗模型,训练盐雾损耗模型具体包括如下子步骤:Step S1: Pre-train the salt spray loss model in the program controller. Training the salt spray loss model specifically includes the following sub-steps:
    步骤S11、采集历史盐雾试验数据,构建盐雾试验数据特征向量集;Step S11: Collect historical salt spray test data and construct a salt spray test data feature vector set;
    采集历史盐雾试验数据,从历史盐雾试验数据中获取温度控制器参数、湿度控制器参数、盐雾控制器参数和盐雾混合参数;从这些历史盐雾试验数据中提取特征向量,得到盐雾试验数据特征向量集S={(x1,y1,z1),(x2,y2,z2)...(xV,yV,zV)},其中,xi={a1,a2,a3},a1,a2,a3分别表示通入盐雾混合箱的空气温度、湿度和流 量,yi={b1,b2,b3,b4},b1,b2,b3,b4分别表示通入盐雾混合箱的盐雾温度、湿度、流量和浓度,zi={c1,c2,c3,c4},c1,c2,c3,c4分别表示盐雾混合箱输出的盐雾混合物温度、湿度、流量和浓度;Collect historical salt spray test data and obtain temperature controller parameters, humidity controller parameters, salt spray controller parameters and salt spray mixing parameters from the historical salt spray test data; extract feature vectors from these historical salt spray test data to obtain salt Fog test data feature vector set S={(x 1 ,y 1 ,z 1 ), (x 2 ,y 2 ,z 2 )...(x V ,y V ,z V )}, where x i = {a 1 , a 2 , a 3 }, a 1 , a 2 , a 3 respectively represent the air temperature, humidity and flow entering the salt spray mixing box. Quantity, y i = {b 1 , b 2 , b 3 , b 4 }, b 1 , b 2 , b 3 , b 4 respectively represent the temperature, humidity, flow rate and concentration of salt spray entering the salt spray mixing box, z i = {c 1 , c 2 , c 3 , c 4 }, c 1 , c 2 , c 3 , c 4 respectively represent the temperature, humidity, flow rate and concentration of the salt spray mixture output by the salt spray mixing box;
    步骤S12、将盐雾试验数据特征向量集输入多个子数据模型,分别利用各个子数据模型对盐雾试验数据特征向量集进行处理,通过处理结果估计得到各个子数据模型的权重集合;具体地:Step S12: Input the salt spray test data feature vector set into multiple sub-data models, use each sub-data model to process the salt spray test data feature vector set, and estimate the weight set of each sub-data model through the processing results; specifically:
    将盐雾试验数据特征向量集输入分类模型,利用特征向量集训练子数据模型再利用子数据模型对特征向量集进行预测,得到预测结果,通过预测结果采用公式估计子分类模型的权重的集合{ρ123...ρT},其中,argmax是具有最小值的ρ的集合,ρ123...ρT为各子分类模型的权重集合,为使用通入盐雾混合箱的空气参数训练的第t个子数据模型,为使用通入盐雾混合箱的盐雾参数训练的第t个子数据模型,为使用从盐雾混合箱输出的盐雾混合物参数训练的第t个子数据模型,t的取值为1到T,T为子数据模型数量;Input the salt spray test data feature vector set into the classification model, and use the feature vector set to train the sub-data model Reuse child data models Predict the feature vector set to obtain the prediction results, and use the formula to pass the prediction results The set of weights {ρ 123 ...ρ T } to estimate the sub-classification model, where argmax is The set of ρ with the minimum value, ρ 1 , ρ 2 , ρ 3 ...ρ T is the weight set of each sub-classification model, is the t-th sub-data model trained using the air parameters passed into the salt spray mixing box, is the t-th sub-data model trained using the salt spray parameters passed into the salt spray mixing box, It is the t-th sub-data model trained using the salt spray mixture parameters output from the salt spray mixing box. The value of t is from 1 to T, and T is the number of sub-data models;
    步骤S13、根据盐雾试验数据特征向量集、各个子数据模型和子数据模型权重集合确定盐雾损耗模型;具体地:Step S13: Determine the salt spray loss model based on the salt spray test data feature vector set, each sub-data model and the sub-data model weight set; specifically:
    通过各个子分类模型和其对应的权重集合{ρ123...ρT}组合确定盐雾损耗模型 Through each sub-classification model Combine with its corresponding weight set {ρ 1 , ρ 2 , ρ 3 ...ρ T } to determine the salt spray loss model
    步骤S2、将设定的盐雾混合箱参数和记录的最新的盐雾损耗量输入所述盐雾损耗模型,确定通入的空气参数和盐雾参数。 Step S2: Input the set parameters of the salt spray mixing box and the latest recorded salt spray loss into the salt spray loss model, and determine the incoming air parameters and salt spray parameters.
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