WO2024016526A1 - Cigarette rolling and online perforation structure capable of achieving uniform ventilation and method - Google Patents
Cigarette rolling and online perforation structure capable of achieving uniform ventilation and method Download PDFInfo
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- WO2024016526A1 WO2024016526A1 PCT/CN2022/131826 CN2022131826W WO2024016526A1 WO 2024016526 A1 WO2024016526 A1 WO 2024016526A1 CN 2022131826 W CN2022131826 W CN 2022131826W WO 2024016526 A1 WO2024016526 A1 WO 2024016526A1
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- cigarette
- chassis
- clamping
- online
- paper
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 260
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 title claims abstract description 14
- 238000009423 ventilation Methods 0.000 title abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 241000208125 Nicotiana Species 0.000 claims abstract description 34
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 34
- 239000000523 sample Substances 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000004080 punching Methods 0.000 claims description 67
- 239000000463 material Substances 0.000 claims description 22
- 238000005553 drilling Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000779 smoke Substances 0.000 description 9
- 230000001953 sensory effect Effects 0.000 description 6
- 230000000391 smoking effect Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011206 ternary composite Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/12—Cutting the ends of filled and rolled cigarettes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/60—Final treatment of cigarettes, e.g. marking, printing, branding, decorating
Definitions
- the present invention relates to the technical field of cigarette preparation.
- the present invention relates to a uniformly ventilated cigarette online punching structure and method.
- Smoking materials directly determine the physical parameters of cigarettes, affect the burning state of cigarettes, and play a key role in the appearance quality of cigarettes, mainstream smoke components, and sensory quality. They are the main control method for smoke indicators in cigarette production. One, it can be divided into cigarette paper burning end and filter rod filtering end according to its mechanism of action. Smoking materials determine the combustion state of conventional cigarettes to a certain extent, and affect the proportion of mainstream smoke components through filtration and dilution, ultimately affecting the sensory quality of smoke. The design and proportioning of cigarette material parameters is one of the most direct and simple conventional technical ways to improve the smoke indicators and sensory quality of cigarettes.
- Smoking materials determine the combustion state of conventional cigarettes to a certain extent, and affect the proportion of mainstream smoke components through filtration and dilution, ultimately affecting the sensory quality of smoke.
- the design and proportioning of cigarette material parameters is one of the most direct and simple conventional technical ways to improve the smoke indicators and sensory quality of cigarettes.
- Pre-punching is often used in production, that is, perforated cigarette paper (electrostatic drilling or laser drilling) is used to connect high-transparency filter rods and cigarette rods rolled from high-transparency forming paper.
- filter rod ventilation By using filter rod ventilation to dilute or reduce the mainstream smoke, the purpose of reducing coke is achieved.
- cigarette paper is perforated in a linear circumferential direction. Generally, the perforation zone is controlled in 1-5 rows, and each row is different according to the diameter of the cigarette. Can drill 10-25 holes.
- the current laser online punching mechanism is a single machine, which only sets the power and time of laser punching to punch through the tipping paper and forming paper.
- the Chinese patent invention patent CN101862910A discloses a parallel laser punching method for cigarette tipping paper. Hole method, the K pulse laser beam output from the laser array composed of K pulse lasers arranged in parallel is coupled and transmitted through the optical path conversion system, and then focused on the surface of the continuously moving tipping paper to form a pattern along the width direction of the tipping paper.
- the tipping paper online speed detection system detects the movement speed of the tipping paper in real time, and feeds the speed information back to the control system, and then sends out signals through the control system
- the above-mentioned laser drilling method still has the following problems: when punching holes in cigarette paper, since the positions of different cigarettes are different, the number of layers of filter rod forming paper is different, and the position of the tipping paper is different. For example, when punching holes in ternary composite filter rod cigarettes, the punching position is at the overlap position of the tipping paper. If the overlap position of the filter rod base rod forming paper, the overlap position of the primary composite forming machine, and the overlap position of the secondary composite forming paper are all Located at the same position, online punching of the tipping paper requires punching through 8 layers of paper, while other locations only need to punch through 4 layers of paper.
- the number of paper layers that need to be punched is between 4-8. . Due to the changes in the punching positions, there are many layers of paper in some places, and the paper may not be punched through, so the ventilation effect cannot be achieved. According to the ratio of the overlap width of 2mm to the circumference of the cigarette, the circumference of slim cigarettes is 17mm, the circumference of medium cigarettes is 20mm, and the circumference of regular cigarettes is 24mm. If there are no holes in the overlap position, the ventilation rate will generally be affected by about 10%, resulting in tar and sensory effects.
- the purpose of the present invention is to provide a device that is simple to set up.
- a detector By adding a detector, the material, thickness and number of layers of cigarette paper are obtained, and the paper data is fed back to the laser drilling part in real time.
- the laser drilling part adjusts the power as needed to effectively ensure The tipping paper and the forming paper are punched, and the distance between two adjacent punched holes can be adjusted according to the tightness of the tobacco to ensure high ventilation rate and uniform ventilation of the cigarette. It is suitable for punching operations on different cigarettes. Uniformly ventilated cigarette in-line perforated structure.
- the present invention adopts the following technical solutions to achieve:
- a uniformly ventilated cigarette online punching structure includes a cigarette rolling part, a cutting part and a transmission part arranged between the cigarette part and the cutting part.
- the transmission part is provided with a cigarette clamping part and a cigarette clamping part.
- Detection part a punching part is provided above between the cigarette clamping part and the cigarette detection part
- the cigarette clamping part includes a first chassis, and is arranged on the first chassis close to the cigarette detection part. Two clamping plates on one side of the first chassis and a motor for driving the first chassis to rotate on the side of the first chassis away from the cigarette detection part.
- the cigarette detection part includes a second A chassis and an isotope scanner arranged on the side of the second chassis close to the cigarette clamping part.
- a laser output head and an infrared probe extending in the same direction as the laser output head are provided at the lower end of the punching part.
- the punching part is provided with a power controller for electrical connection with the laser output head, the motor and the power controller are both electrically connected with the isotope scanner, and the power controller is electrically connected with the infrared probe. .
- the cigarette part is provided with a detection head for obtaining the material and thickness of the cigarette paper.
- the detection head is arranged in the axial extension direction of the cigarette on the cigarette part, and the detection head is connected to the cigarette part.
- the isotope scanner is electrically connected.
- the clamping plate is a semicircular annular plate, and an elastic pad is provided inside the clamping plate.
- the first chassis is provided with a limiting chute to facilitate the sliding of the clamping plate, and a limiting spring is provided between the end of the limiting chute and the clamping plate.
- a telescopic rod is provided between the clamping plates.
- a telescopic column is provided on the side of the second chassis away from the cigarette clamping part.
- the output shaft of the motor, the telescopic column, the second chassis and the first chassis are all coaxially arranged, and the isotope scanner is arranged on the outer edge of the second chassis.
- the The isotope scanner is aligned with the part of the cigarette that is about to rotate below the laser output head, that is, the direction in which the isotope scanner faces is located in front of the direction in which the laser output head faces.
- the laser output head is disposed directly above the connection line between the second chassis and the first chassis, and the laser output head extends downward.
- a fixed plate is provided above the perforated part, and a chute is provided on the fixed plate to facilitate the sliding of the perforated part.
- the chute is a long groove, and the chute is The extension direction is the same as the extension direction of the connection line between the first chassis and the second chassis.
- the number of the laser output head and the infrared probe is at least one.
- the motor is a continuously variable speed motor.
- the invention also provides an online punching method for a uniformly ventilated cigarette online punching structure, which includes the following steps:
- the isotope scanner on the cigarette detection part obtains the thickness of the cigarette paper and the tightness of the cut tobacco on the side of the cigarette close to the punching part, adjusts the output speed of the motor according to the tightness of the cut tobacco, and sends the thickness of the cigarette paper to the punching part.
- Power controller for the hole
- the power controller of the punching part controls and adjusts the output power of the laser output head to punch the cigarette;
- the cigarette part when performing step S1, the cigarette part also obtains the cut tobacco material in the cigarette as well as the material and thickness of the cigarette paper through the detector;
- the isotope scanner obtains the surface area of the cigarette paper and cut tobacco, obtains the thickness and number of layers of the finished cigarette paper, and also obtains the compactness of the cut tobacco;
- the infrared probe When performing step S5, the infrared probe also obtains the temperature change at the punched hole and determines whether the tobacco burning occurs. If so, the output power of the laser output head is reduced; otherwise, no operation is performed.
- the beneficial effects of the uniformly ventilated cigarette online punching structure and method of the present invention are that it is simple to set up, and by installing a detector, the material, thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time.
- the laser punching part adjusts the power as needed to effectively ensure that the tipping paper and forming paper are penetrated, and the distance between two adjacent punching holes can be adjusted according to the tightness of the tobacco to ensure high ventilation rate and uniform ventilation of the cigarette. Suitable for punching holes in different cigarettes.
- Figure 1 is a schematic three-dimensional structural diagram of a cigarette being perforated according to an embodiment of the uniformly ventilated cigarette online perforation structure of the present invention
- Figure 2 is a schematic structural diagram of the overall structure of an embodiment of the uniformly ventilated cigarette online punching structure of the present invention
- Figure 3 is a schematic side view of the cigarette clamping part in one embodiment of the uniformly ventilated cigarette online perforation structure of the present invention
- Figure 4 is a schematic flow chart of an online punching method for a uniformly ventilated cigarette online punching structure of the present invention
- Cigarette clamping part 11. First chassis, 111. Limit chute, 112. Limit spring, 12. Clamping plate, 121. Elastic pad, 122. Telescopic rod, 13. Motor , 2. Cigarette detection part, 21. Second chassis, 22. Isotope scanner, 23. Telescopic column, 3. Punch part, 31. Laser output head, 32. Infrared probe, 33. Power controller, 34. Fixed plate, 341. Chute, 4. Cigarette part, 41. Detector head, 5. Transfer part, 6. Cutting part, 10. Cigarettes, 101. Laser hole.
- a uniformly ventilated cigarette online punching structure includes a cigarette rolling part 4, a cutting part 6 and a transmission part disposed between the cigarette part 4 and the cutting part 6 5.
- the transfer part 5 is provided with a cigarette clamping part 1 and a cigarette detection part 2, and a punching part 3 is provided above between the cigarette clamping part 1 and the cigarette detection part 2.
- the cigarette clamping part 1 includes a first chassis 11, two clamping plates 12 disposed on the side of the first chassis 11 close to the cigarette detection part 2, and a clamping plate 12 disposed on the side of the first chassis 11 away from the cigarette detection part 2.
- the motor 13 on one side of the cigarette detection part 2 is used to drive the first chassis 11 to rotate.
- the cigarette detection part 2 includes a second chassis 21 and a cigarette holder arranged on the second chassis 21 close to the cigarette holder.
- the isotope scanner 22 on one side of the tight part 1 is provided with a laser output head 31 and an infrared probe 32 extending in the same direction as the laser output head 31 at the lower end of the perforated part 3.
- the power controller 33 is electrically connected to the laser output head 31, the motor 13 and the power controller 33 are both electrically connected to the isotope scanner 22, and the power controller 33 is electrically connected to the infrared probe 32. .
- the cigarette rod forming begins. and a cigarette density detector to complete the cigarette rod forming.
- the formed cigarettes are sent to the conveying part 5 for transmission in the direction 6 of the cutting part, and the laser drilling part 3 is set above the conveying part 5 for cigarette making. The outside is surrounded by holes.
- the cigarette 10 when the cigarette 10 is transported on the conveying part 5, it is grabbed by the cigarette clamping part 1, and then one end of the cigarette 10 is clamped by the two clamping plates 12 of the cigarette clamping part 1 , the other side of the first chassis 11 for fixing the two clamping plates 12 is provided with a motor 13 that drives the first chassis 11 to rotate.
- the motor 13 works, both the first chassis 11 and the cigarette 10 rotate, thereby making it convenient
- the punching part 3 can punch holes around the cigarette when punching the cigarette.
- a cigarette detection part 2 is provided in the extending direction of the other end of the cigarette 10.
- the second chassis 21 of the cigarette detection part 2 is provided with an isotope scan for obtaining the parameters of the cigarette 10.
- the instrument 22 is used to perform targeted drilling of the cigarette 10 in a convenient and parameterized manner.
- the punching part 3 is provided directly above the cigarette 10, and the laser output head 31 provided below the punching part 3 can emit laser light downward, thereby Make holes on the surface of the lower cigarette 10.
- the first chassis 11 of the cigarette clamping part 1 and the second chassis 21 of the cigarette detection part 2 are arranged in parallel and coaxially, and the cigarette 10 clamped by the output shaft of the motor 13 and the clamping plate 12 is also They are all coaxially arranged with the first chassis 11, and the laser output head 31 is arranged directly above a certain point on the central axis of the cigarette 10.
- the motor 13 works, the cigarette 10 rotates around its central axis, and the laser output head 31 also rotates around its central axis. Make a hole just above the circumference of the cigarette 10.
- the motor 13 and the power controller 33 are both electrically connected to the isotope scanner 22 , and the power controller 33 is electrically connected to the infrared probe 32 .
- the specific usage method is: when the cigarette 10 is punched, the isotope scanner 22 takes a cross-sectional image of the cigarette, and the thickness and number of layers of the cigarette paper can be known, and the information is fed back to the power controller 33, and the power controller 33 generates corresponding power.
- the parameters are sent to the laser output head 31, which performs laser drilling on the side of the cigarette 10 to form a laser hole 101. This ensures that the cigarette paper parameters are obtained, the cigarette paper can be punched through, and the ventilation of the cigarette is ensured. Rate.
- the isotope scanner 22 takes a cross-sectional image of the cigarette, not only obtains the data of the cigarette paper, but also obtains the data of the tightness of the shredded tobacco inside the cigarette paper, and feeds it back to the motor 13.
- the motor 13 itself is an infinitely variable speed motor, which can adjust the tightness of the shredded tobacco according to the degree to adjust the rotational speed of the motor 13.
- the rotational speed of the motor 13 directly affects the distance between the two adjacent laser holes 101 on the outside of the cigarette 10; For example: the higher the compactness of the tobacco, the higher the ventilation requirements, the motor 13 rotates slowly, and the distance between two adjacent laser holes 101 is short, that is, the laser holes 101 are denser; this can ensure uniform ventilation of the entire cigarette. higher.
- the isotope scanner 22 is disposed on the outer edge of the second chassis 21. In fact, the isotope scanner 22 is aimed at the part of the cigarette 10 that is about to rotate below the laser output head 31, that is, the The direction in which the isotope scanner 22 faces is located in the rotational front of the direction in which the laser output head faces.
- the lower end of the punching part 3 is also provided with an infrared probe 32 extending in the same direction as the laser output head 31; the infrared probe 32 detects the temperature of the laser hole 101 in real time to prevent the temperature from being too high during laser drilling and damaging the cigarette.
- the tobacco tows within 10 seconds cause burning, which affects the smoking texture of the cigarette.
- the burning temperature of the cigarette paper and the tows is different.
- the infrared probe 32 detects the temperature of the punched part in real time.
- the power controller 33 to correct the laser perforation parameters, that is, the output power of the laser output head 31 is reduced; otherwise, the cigarette paper is burning by the laser, which is a normal perforation state. hole status, no correction signal is sent.
- the invention has a uniformly ventilated cigarette online punching structure that is simple to set up.
- a detector By adding a detector, the thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time.
- the laser punching part adjusts the power according to needs. It effectively ensures that the tipping paper and forming paper are punched through, and the distance between two adjacent punch holes can be adjusted according to the tightness of the tobacco, ensuring high ventilation rate and uniform ventilation of the cigarette, and is suitable for punching different cigarettes. operate.
- Embodiment 2 still shown in Figures 1 to 3, is only one embodiment of the present invention.
- the present invention has a uniformly ventilated cigarette in an online perforated structure.
- the cigarette portion 4 A detection head 41 is provided for obtaining the material and thickness of the cigarette paper.
- the detection head 41 is arranged in the axial extension direction of the cigarette on the cigarette part 4.
- the detection head 41 and the isotope scanner 22 Electrical connection.
- the detection head 41 is arranged in the cigarette part 4 at a position before the cut tobacco and the cigarette paper are formed. In fact, the detection head 41 obtains the material of the cut tobacco and the material of the cigarette paper in advance.
- the cigarette paper generally also includes tipping paper and The forming paper actually obtains the material of the tipping paper and the forming paper, and the probe 41 sends the acquired data to the isotope scanner 22; then when the isotope scanner 22 photographs the end face of the cigarette 10, it is convenient to distinguish the shredded tobacco and the forming paper.
- Cigarette paper secondly, it is convenient to obtain the accurate thickness and number of layers according to the material of the cigarette paper; it is also convenient to judge the tightness of the tobacco according to the material of the tobacco; then the isotope scanner 22 is used for the data of the motor 13 and the power controller 33 The feedback accuracy is better, the hole setting of Cigarette 10 is more accurate, and the ventilation effect is better.
- the working principle of the isotope scanner 31 is to image different materials into different color areas during imaging scanning, and obtain the space occupied by different colors in the image to obtain distribution data of different materials, thereby obtaining the thickness and thickness of the cigarette paper.
- the number of layers also obtains the filling distribution of cut tobacco, that is, the filling firmness.
- the number of the laser output head 31 and the infrared probe 32 is at least one, and multiple circles of laser holes 101 can be opened around the circumference of the cigarette 10 .
- Embodiment 3 still shown in Figures 1 to 3, is only one embodiment of the present invention.
- the present invention has a uniformly ventilated cigarette in an online perforated structure.
- the clamping plate 12 is a semi-circular annular plate, and an elastic pad 121 is provided on the inside of the clamping plate 12 to ensure that the cigarette 10 will not wander. It can also increase the contact surface with the cigarette 10 so that the cigarette 10 will not
- the elastic pad 121 is flattened to ensure that cigarettes of different specifications can be clamped.
- the first chassis 11 is provided with a limiting chute 111 to facilitate the sliding of the clamping plate 12 , and a limiting spring 112 is provided between the end of the limiting chute 111 and the clamping plate 12 , a telescopic rod 122 is provided between the two clamping plates 12 , the telescopic rod 122 extends, the two clamping plates 12 move away from each other and squeeze the limit spring 112 to ensure that they are clamped between the two clamping plates 12
- the cigarette 10 is still coaxially arranged with the first chassis 11.
- a telescopic column 23 is provided on the side of the second chassis 21 away from the cigarette clamping part 1, which can adjust the distance between the second chassis 21 and the first chassis 11 to facilitate the installation of cigarettes 10 of different lengths. Clamping, the longer the cigarette 10 is, the more the second chassis 21 retreats to ensure that the isotope scanner 22 on the second chassis 21 can capture the end face of the cigarette 10 .
- the laser output head 31 is disposed directly above the connection line between the second chassis 21 and the first chassis 11.
- the connection between the second chassis 21 and the first chassis 11 is also a cigarette. 10, and the laser output head 31 extends downward.
- a fixed plate 34 is provided above the perforated part 3, and a chute 341 is provided on the fixed plate 34 to facilitate the sliding of the perforated part 3.
- the chute 341 is a long groove, and the The extending direction of the chute 341 is the same as the extending direction of the connection line between the first chassis 11 and the second chassis 21 . In fact, the chute 341 is arranged parallel to the central axis of the cigarette 10 .
- Embodiment 4 as shown in Figure 4, the present invention also provides an online punching method for a uniformly ventilated cigarette online punching structure in all the above embodiments, including the following steps:
- the isotope scanner on the cigarette detection part obtains the thickness of the cigarette paper and the tightness of the cut tobacco on the side of the cigarette close to the punching part, adjusts the output speed of the motor according to the tightness of the cut tobacco, and sends the thickness of the cigarette paper to the punching part.
- Power controller for the hole
- the power controller of the punching part controls and adjusts the output power of the laser output head to punch the cigarette;
- the cigarette part when performing step S1, the cigarette part also obtains the cut tobacco material in the cigarette as well as the material and thickness of the cigarette paper through the detection head;
- the isotope scanner obtains the surface area of the cigarette paper and cut tobacco, obtains the thickness and number of layers of the finished cigarette paper, and also obtains the compactness of the cut tobacco;
- the infrared probe When performing step S5, the infrared probe also obtains the temperature change at the punched hole and determines whether the tobacco burning occurs. If so, the output power of the laser output head is reduced; otherwise, no operation is performed.
- the invention has a uniformly ventilated cigarette online punching structure and method that is simple to set up.
- a detector By adding a detector, the material, thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time.
- the laser punching part is based on The power needs to be adjusted to effectively ensure that the tipping paper and forming paper are penetrated.
- the distance between two adjacent punch holes can be adjusted according to the tightness of the tobacco to ensure high and uniform ventilation of the cigarette. It is suitable for different cigarettes. Support the drilling operation.
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Laser Beam Processing (AREA)
Abstract
A cigarette rolling and online perforation structure capable of achieving uniform ventilation, comprising a cigarette rolling part (4), a cutting part (6) and a conveying part (5). A cigarette clamping part (1) and a cigarette detection part (2) are arranged on the conveying part. A perforation part (3) is arranged above the space between the cigarette clamping part and the cigarette detection part. The cigarette clamping part comprises a first base plate (11), two clamping plates (12) and a motor (13). The cigarette detection part comprises a second base plate (21) and an isotope scanner (22). The lower end of the perforation part is provided with a laser output head (31) and an infrared probe (32). A power controller (33) is arranged in the perforation part. The motor and the power controller are both electrically connected to the isotope scanner, and the power controller is electrically connected to the infrared probe. According to the cigarette rolling and online perforation structure, the settings are simple, rolling paper data is fed back to a laser perforation part in real time, the laser perforation part adjusts power to effectively ensure that the rolling paper is perforated, and the distance between every two adjacent holes formed by perforation can be adjusted according to the tightness of tobacco shreds, thereby achieving high cigarette ventilation rate and uniform ventilation. Also provided is an online perforation method of the cigarette rolling and online perforation structure capable of achieving uniform ventilation.
Description
本发明涉及烟支制备技术领域,尤其是,本发明涉及一种通风均匀的卷烟在线打孔结构及方法。The present invention relates to the technical field of cigarette preparation. In particular, the present invention relates to a uniformly ventilated cigarette online punching structure and method.
烟用材料直接决定了卷烟的物理参数,影响着卷烟的燃烧状态,对卷烟外观质量以及主流烟气成分、感官品质等重要起到关键的作用,是卷烟生产中对烟气指标的主要管控方式之一,其按作用机理可分为卷烟纸燃烧端及滤棒过滤端。烟用材料一定程度上决定了常规卷烟的燃烧状态,并通过过滤及稀释作用影响主流烟气成份配比,最终影响烟气的感官质量。通过烟用材料参数的设计与配比,是改善卷烟烟气指标及感官质量最为直接与简便的常规技术途径之一。烟用材料一定程度上决定了常规卷烟的燃烧状态,并通过过滤及稀释作用影响主流烟气成份配比,最终影响烟气的感官质量。通过烟用材料参数的设计与配比,是改善卷烟烟气指标及感官质量最为直接与简便的常规技术途径之一。Smoking materials directly determine the physical parameters of cigarettes, affect the burning state of cigarettes, and play a key role in the appearance quality of cigarettes, mainstream smoke components, and sensory quality. They are the main control method for smoke indicators in cigarette production. One, it can be divided into cigarette paper burning end and filter rod filtering end according to its mechanism of action. Smoking materials determine the combustion state of conventional cigarettes to a certain extent, and affect the proportion of mainstream smoke components through filtration and dilution, ultimately affecting the sensory quality of smoke. The design and proportioning of cigarette material parameters is one of the most direct and simple conventional technical ways to improve the smoke indicators and sensory quality of cigarettes. Smoking materials determine the combustion state of conventional cigarettes to a certain extent, and affect the proportion of mainstream smoke components through filtration and dilution, ultimately affecting the sensory quality of smoke. The design and proportioning of cigarette material parameters is one of the most direct and simple conventional technical ways to improve the smoke indicators and sensory quality of cigarettes.
卷烟纸通风的实现方式有两种:在线打孔和预打孔。生产上多采用预打孔的方式,即用打孔卷烟纸(静电打孔或激光打孔)来接装由高透成形纸卷制的高透滤棒和烟条。通过采用滤棒通风来稀释或降低主流烟气,进而达到降焦的目的,目前卷烟纸打孔为线性周向打孔,一般打孔孔带控制在1-5排,每排根据卷烟直径不同可打10-25个孔。There are two ways to achieve ventilation of cigarette paper: online punching and pre-punching. Pre-punching is often used in production, that is, perforated cigarette paper (electrostatic drilling or laser drilling) is used to connect high-transparency filter rods and cigarette rods rolled from high-transparency forming paper. By using filter rod ventilation to dilute or reduce the mainstream smoke, the purpose of reducing coke is achieved. Currently, cigarette paper is perforated in a linear circumferential direction. Generally, the perforation zone is controlled in 1-5 rows, and each row is different according to the diameter of the cigarette. Can drill 10-25 holes.
另外目前激光在线打孔机制单一机械,仅仅设置激光打孔的功率和时间,用于将接装纸和成形纸打穿,例如中国专利发明专利CN101862910A公开了一种卷烟接装纸并行式激光打孔方法,将K路并行排列的脉冲激光器组成的激光器阵列输出的K路脉冲激光束,经光路变换系统耦合传输后,聚焦于连续运动的水松纸的表面,形成沿水松纸宽度方向呈直线形或斜线形密集排列的K路打孔脉冲激光;藉由水松纸在线速度检测系统对水松纸的运动速度进行实时检测,并将其速度信息反馈到控制系统,再通过控制系统发出控制信号对所述激光器阵列中各脉冲激光器的出光时序、脉冲频率以及脉冲间隔时间进行控制,配合水松纸的连续运动,在水松纸表面打出图形或字符排列分布的小孔,其中K=2~10。上述发明同时提供了一种实现上述方法的装置,所述装置结构简单、工作稳定、加工效率高。In addition, the current laser online punching mechanism is a single machine, which only sets the power and time of laser punching to punch through the tipping paper and forming paper. For example, the Chinese patent invention patent CN101862910A discloses a parallel laser punching method for cigarette tipping paper. Hole method, the K pulse laser beam output from the laser array composed of K pulse lasers arranged in parallel is coupled and transmitted through the optical path conversion system, and then focused on the surface of the continuously moving tipping paper to form a pattern along the width direction of the tipping paper. K-channel punching pulse lasers densely arranged in linear or diagonal shapes; the tipping paper online speed detection system detects the movement speed of the tipping paper in real time, and feeds the speed information back to the control system, and then sends out signals through the control system The control signal controls the light emission timing, pulse frequency and pulse interval time of each pulse laser in the laser array, and cooperates with the continuous movement of the tipping paper to punch small holes arranged in patterns or characters on the surface of the tipping paper, where K= 2~10. The above invention also provides a device for implementing the above method, which has a simple structure, stable operation and high processing efficiency.
但是上述激光打孔方法依然存在以下问题:在卷烟纸上打孔时,由于不同的烟支位置不尽相同,根据滤棒成形纸层数不同,接装纸搭口位置不同,以最极端的三元复合滤棒卷烟打孔为例,打孔位置在接装纸搭口位置,如果滤棒基棒成形纸搭口位置、一次复合成形机搭口位置、二次复合成形纸搭口位置全部位于同位置,接装纸在线打孔需要打穿8层纸,而其它位置只需要打穿4层纸张,由于激光打孔设备功率相同,需要打穿的纸张层数界于4-8之间。因打孔位置的变化,有的位置纸张层数较多,可能纸张没有打通,而无法实现通风效果。根据搭口宽度2mm占卷烟圆周的比例,细支卷烟圆周17mm、中支卷烟圆周20mm、常规支卷烟圆周24mm,如果搭口位置没有打孔一般会影响通风率10%左右,从而造成焦油和感官质量的较大波动;另外无法探测滤棒内部丝束填充性,无法根据内部丝束松紧程度差异进行动态变化,导致烟支圆周上各处位置的通风不均匀,抽吸口感不佳。However, the above-mentioned laser drilling method still has the following problems: when punching holes in cigarette paper, since the positions of different cigarettes are different, the number of layers of filter rod forming paper is different, and the position of the tipping paper is different. For example, when punching holes in ternary composite filter rod cigarettes, the punching position is at the overlap position of the tipping paper. If the overlap position of the filter rod base rod forming paper, the overlap position of the primary composite forming machine, and the overlap position of the secondary composite forming paper are all Located at the same position, online punching of the tipping paper requires punching through 8 layers of paper, while other locations only need to punch through 4 layers of paper. Since the power of the laser drilling equipment is the same, the number of paper layers that need to be punched is between 4-8. . Due to the changes in the punching positions, there are many layers of paper in some places, and the paper may not be punched through, so the ventilation effect cannot be achieved. According to the ratio of the overlap width of 2mm to the circumference of the cigarette, the circumference of slim cigarettes is 17mm, the circumference of medium cigarettes is 20mm, and the circumference of regular cigarettes is 24mm. If there are no holes in the overlap position, the ventilation rate will generally be affected by about 10%, resulting in tar and sensory effects. Large fluctuations in quality; in addition, it is impossible to detect the filling of the internal filament bundles in the filter rod, and cannot dynamically change according to the difference in tightness of the internal filament bundles, resulting in uneven ventilation at various locations around the circumference of the cigarette and poor smoking taste.
因此为了解决上述问题,设计一种合理高效的通风均匀的卷烟在线打孔结构对我们来说是很有必要的。Therefore, in order to solve the above problems, it is necessary for us to design a reasonable and efficient cigarette online perforation structure with uniform ventilation.
本发明的目的在于提供一种设置简单,通过加装探测头,获取卷烟纸的材质、厚度以及层数,实时将纸张数据反馈至激光打孔部,激光打孔部根据需要调节功率,有效保证接装纸和成形纸打穿,且可以根据烟丝松紧度,来调节相邻两个打孔之间的间距,确保烟支通风率高且通风均匀,适用于不同的烟支进行打孔操作的通风均匀的卷烟在线打孔结构。The purpose of the present invention is to provide a device that is simple to set up. By adding a detector, the material, thickness and number of layers of cigarette paper are obtained, and the paper data is fed back to the laser drilling part in real time. The laser drilling part adjusts the power as needed to effectively ensure The tipping paper and the forming paper are punched, and the distance between two adjacent punched holes can be adjusted according to the tightness of the tobacco to ensure high ventilation rate and uniform ventilation of the cigarette. It is suitable for punching operations on different cigarettes. Uniformly ventilated cigarette in-line perforated structure.
为达到上述目的,本发明采用如下技术方案得以实现的:In order to achieve the above objects, the present invention adopts the following technical solutions to achieve:
一种通风均匀的卷烟在线打孔结构,包括卷烟部、分切部以及设置于所述卷烟部和分切部之间的传送部,所述传送部上设置有烟支夹紧部和烟支探测部,所述烟支夹紧部和烟支探测部之间的上方设置有打孔部,所述烟支夹紧部包括第一底盘、设置于所述第一底盘靠近所述烟支探测部的一侧的两个夹紧板以及设置于所述第一底盘远离所述烟支探测部的一侧的用于驱动所述第一底盘转动的电机,所述烟支探测部包括第二底盘和设置于所述第二地盘靠近所述烟支夹紧部的一侧的同位素扫描仪,所述打孔部下端设置有激光输出头和与所述激光输出头延伸方向相同的红外探头,所述打孔部内设置有用于与所述激光输出头电连接的功率控制器,所述电机和功率控制器均与所述同位素扫描仪电连接,所述功率控制器与所述红外探头电连接。A uniformly ventilated cigarette online punching structure includes a cigarette rolling part, a cutting part and a transmission part arranged between the cigarette part and the cutting part. The transmission part is provided with a cigarette clamping part and a cigarette clamping part. Detection part, a punching part is provided above between the cigarette clamping part and the cigarette detection part, the cigarette clamping part includes a first chassis, and is arranged on the first chassis close to the cigarette detection part. Two clamping plates on one side of the first chassis and a motor for driving the first chassis to rotate on the side of the first chassis away from the cigarette detection part. The cigarette detection part includes a second A chassis and an isotope scanner arranged on the side of the second chassis close to the cigarette clamping part. A laser output head and an infrared probe extending in the same direction as the laser output head are provided at the lower end of the punching part. The punching part is provided with a power controller for electrical connection with the laser output head, the motor and the power controller are both electrically connected with the isotope scanner, and the power controller is electrically connected with the infrared probe. .
作为本发明的优选,所述卷烟部处设置有用于获取卷烟纸材质和厚度的探测头,所述探测头设置于所述卷烟部上的烟支的轴向延伸方向上,所述探测头与所述同位素扫描仪电连接。As a preferred option of the present invention, the cigarette part is provided with a detection head for obtaining the material and thickness of the cigarette paper. The detection head is arranged in the axial extension direction of the cigarette on the cigarette part, and the detection head is connected to the cigarette part. The isotope scanner is electrically connected.
作为本发明的优选,所述夹紧板为半圆环形板,且所述夹紧板内侧设置有弹性垫块。As a preferred option of the present invention, the clamping plate is a semicircular annular plate, and an elastic pad is provided inside the clamping plate.
作为本发明的优选,所述第一底盘上设置有用于方便所述夹紧板滑动的限位滑槽,所述限位滑槽端部与所述夹紧板之间设置有限位弹簧,两个所述夹紧板之间设置有伸缩杆。As a preferred option of the present invention, the first chassis is provided with a limiting chute to facilitate the sliding of the clamping plate, and a limiting spring is provided between the end of the limiting chute and the clamping plate. A telescopic rod is provided between the clamping plates.
作为本发明的优选,所述第二底盘远离所述烟支夹紧部的一侧设置有伸缩柱。Preferably, a telescopic column is provided on the side of the second chassis away from the cigarette clamping part.
作为本发明的优选,所述电机的输出轴、伸缩柱、第二底盘以及第一底盘均为同轴设置,所述同位素扫描仪设置于所述第二底盘的外缘上,实际上所述同位素扫描仪对准烟支即将转动至激光输出头下方的部分,即所述同位素扫描仪朝向的方向位于所述激光输出头朝向的方向的转动前方。As a preferred option of the present invention, the output shaft of the motor, the telescopic column, the second chassis and the first chassis are all coaxially arranged, and the isotope scanner is arranged on the outer edge of the second chassis. In fact, the The isotope scanner is aligned with the part of the cigarette that is about to rotate below the laser output head, that is, the direction in which the isotope scanner faces is located in front of the direction in which the laser output head faces.
作为本发明的优选,所述激光输出头设置于所述第二底盘和第一底盘之间连线的正上方,且所述激光输出头向下延伸设置。Preferably, the laser output head is disposed directly above the connection line between the second chassis and the first chassis, and the laser output head extends downward.
作为本发明的优选,所述打孔部上方设置有固定板,所述固定板上设置有用于方便所述打孔部滑动的滑槽,所述滑槽为长条槽,且所述滑槽的延伸方向与所述第一底盘和第二底盘之间的连线的延伸方向相同。As a preferred option of the present invention, a fixed plate is provided above the perforated part, and a chute is provided on the fixed plate to facilitate the sliding of the perforated part. The chute is a long groove, and the chute is The extension direction is the same as the extension direction of the connection line between the first chassis and the second chassis.
作为本发明的优选,所述激光输出头和红外探头的数量均至少为一个。Preferably, the number of the laser output head and the infrared probe is at least one.
作为本发明的优选,所述电机为无极变速电机。As a preferred option of the present invention, the motor is a continuously variable speed motor.
本发明还提供一种通风均匀的卷烟在线打孔结构的在线打孔方法,包括以下步骤:The invention also provides an online punching method for a uniformly ventilated cigarette online punching structure, which includes the following steps:
S1:烟丝和卷烟纸在卷烟部处进行烟支成形后,烟支送往传送部上向分切部方向传输;S1: After the cut tobacco and cigarette paper are formed into cigarettes at the cigarette rolling part, the cigarettes are sent to the conveying part and transported towards the cutting part;
S2:烟支经过烟支夹紧部时,采用两个夹紧板将烟支的一端夹紧,并启动电机带动烟支夹紧部进行转动,确保烟支夹紧部转动时,烟支的另一端始终朝向烟支探测部;S2: When the cigarette passes through the cigarette clamping part, use two clamping plates to clamp one end of the cigarette, and start the motor to drive the cigarette clamping part to rotate to ensure that when the cigarette clamping part rotates, the cigarette is The other end always faces the cigarette detection part;
S3:烟支探测部上的同位素扫描仪获取烟支靠近打孔部的一侧的卷烟纸厚度和烟丝紧实度,根据烟丝紧实度调节电机的输出转速,并将卷烟纸厚度发送至打孔部的功率控制器;S3: The isotope scanner on the cigarette detection part obtains the thickness of the cigarette paper and the tightness of the cut tobacco on the side of the cigarette close to the punching part, adjusts the output speed of the motor according to the tightness of the cut tobacco, and sends the thickness of the cigarette paper to the punching part. Power controller for the hole;
S4:打孔部的功率控制器控制调节激光输出头的输出功率对烟支进行打孔;S4: The power controller of the punching part controls and adjusts the output power of the laser output head to punch the cigarette;
S5:通过红外探头获取实时激光打孔图像,对激光输出头的输出功率进行调整;S5: Obtain the real-time laser drilling image through the infrared probe, and adjust the output power of the laser output head;
S6:打孔完毕的烟支经过传送部到达至分切部进行分切。S6: The punched cigarettes pass through the conveying part and arrive at the cutting part for cutting.
作为本发明的优选,在执行步骤S1时,卷烟部处还通过探测头获取烟支内烟丝材质还有卷烟纸材质和厚度;As a preferred option of the present invention, when performing step S1, the cigarette part also obtains the cut tobacco material in the cigarette as well as the material and thickness of the cigarette paper through the detector;
在执行步骤S3时,同位素扫描仪获取卷烟纸以及烟丝的表面积,获取成卷烟纸的厚度和层数的同时,还获取烟丝紧实度;When performing step S3, the isotope scanner obtains the surface area of the cigarette paper and cut tobacco, obtains the thickness and number of layers of the finished cigarette paper, and also obtains the compactness of the cut tobacco;
在执行步骤S5时,红外探头还获取打孔处的温度变化,并判断是否发生烟丝灼烧,若是则降低激光输出头的输出功率;反之则不执行操作。When performing step S5, the infrared probe also obtains the temperature change at the punched hole and determines whether the tobacco burning occurs. If so, the output power of the laser output head is reduced; otherwise, no operation is performed.
本发明一种通风均匀的卷烟在线打孔结构及方法的有益效果在于:设置简单,通过加装探测头,获取卷烟纸的材质、厚度以及层数,实时将纸张数据反馈至激光打孔部,激光打孔部根据需要调节功率,有效保证接装纸和成形纸打穿,且可以根据烟丝松紧度,来调节相邻两个打孔之间的间距,确保烟支通风率高且通风均匀,适用于不同的烟支进行打孔操作。The beneficial effects of the uniformly ventilated cigarette online punching structure and method of the present invention are that it is simple to set up, and by installing a detector, the material, thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time. The laser punching part adjusts the power as needed to effectively ensure that the tipping paper and forming paper are penetrated, and the distance between two adjacent punching holes can be adjusted according to the tightness of the tobacco to ensure high ventilation rate and uniform ventilation of the cigarette. Suitable for punching holes in different cigarettes.
图1为本发明一种通风均匀的卷烟在线打孔结构的一个实施例的烟支打孔时的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a cigarette being perforated according to an embodiment of the uniformly ventilated cigarette online perforation structure of the present invention;
图2为本发明一种通风均匀的卷烟在线打孔结构的一个实施例的整体结构的结构示意图;Figure 2 is a schematic structural diagram of the overall structure of an embodiment of the uniformly ventilated cigarette online punching structure of the present invention;
图3为本发明一种通风均匀的卷烟在线打孔结构的一个实施例中的烟支夹紧部的侧视示意图;Figure 3 is a schematic side view of the cigarette clamping part in one embodiment of the uniformly ventilated cigarette online perforation structure of the present invention;
图4为本发明一种通风均匀的卷烟在线打孔结构的在线打孔方法的流程示意图;Figure 4 is a schematic flow chart of an online punching method for a uniformly ventilated cigarette online punching structure of the present invention;
图中:1、烟支夹紧部,11、第一底盘,111、限位滑槽,112、限位弹簧,12、夹紧板,121、弹性垫块,122、伸缩杆,13、电机,2、烟支探测部,21、第二底盘,22、同位素扫描仪,23、伸缩柱,3、打孔部,31、激光输出头,32、红外探头,33、功率控制器,34、固定板,341、滑槽,4、卷烟部,41、探测头,5、传送部,6、分切部,10、烟支,101、激光孔。In the picture: 1. Cigarette clamping part, 11. First chassis, 111. Limit chute, 112. Limit spring, 12. Clamping plate, 121. Elastic pad, 122. Telescopic rod, 13. Motor , 2. Cigarette detection part, 21. Second chassis, 22. Isotope scanner, 23. Telescopic column, 3. Punch part, 31. Laser output head, 32. Infrared probe, 33. Power controller, 34. Fixed plate, 341. Chute, 4. Cigarette part, 41. Detector head, 5. Transfer part, 6. Cutting part, 10. Cigarettes, 101. Laser hole.
以下是本发明的具体实施例,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific examples of the present invention to further describe the technical solution of the present invention, but the present invention is not limited to these examples.
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的模块和步骤的相对布置和步骤不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of the modules and steps set forth in these embodiments does not limit the scope of the invention unless otherwise specifically stated.
同时,应当明白,为了便于描述,附图中的流程并不仅仅是单独进行,而是多个步骤相互交叉进行。At the same time, it should be understood that, for convenience of description, the processes in the drawings are not just performed individually, but multiple steps are performed interleaved with each other.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是本发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is commonly placed when used. It is only for the convenience of describing the present invention and simplifying the description, and is not intended to indicate or imply. The devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention. In addition, the terms "first", "second", etc. are only used to differentiate descriptions and are not to be understood as indicating or implying relative importance.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses.
对于相关领域普通技术人员已知的技术、方法及系统可能不作详细讨论,但在适当情况下,技术、方法及系统应当被视为本说明书的一部分。Technologies, methods and systems known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods and systems should be considered part of this specification.
实施例一:如图1至3所示,一种通风均匀的卷烟在线打孔结构,包括卷烟部4、分切部6以及设置于所述卷烟部4和分切部6之间的传送部5,所述传送部5上设置有烟支夹紧部1和烟支探测部2,所述烟支夹紧部1和烟支探测部2之间的上方设置有打孔部3,所述烟支夹紧部1包括第一底盘11、设置于所述第一底盘11靠近所述烟支探测部2的一侧的两个夹紧板12以及设置于所述第一底盘11远离所述烟支探测部2的一侧的用于驱动所述第一底盘11转动的电机13,所述烟支探测部2包括第二底盘21和设置于所述第二地盘21靠近所述烟支夹紧部1的一侧的同位素扫描仪22,所述打孔部3下端设置有激光输出头31和与所述激光输出头31延伸方向相同的红外探头32,所述打孔部3内设置有用于与所述激光输出头31电连接的功率控制器33,所述电机13和功率控制器33均与所述同位素扫描仪22电连接,所述功率控制器33与所述红外探头32电连接。Embodiment 1: As shown in Figures 1 to 3, a uniformly ventilated cigarette online punching structure includes a cigarette rolling part 4, a cutting part 6 and a transmission part disposed between the cigarette part 4 and the cutting part 6 5. The transfer part 5 is provided with a cigarette clamping part 1 and a cigarette detection part 2, and a punching part 3 is provided above between the cigarette clamping part 1 and the cigarette detection part 2. The cigarette clamping part 1 includes a first chassis 11, two clamping plates 12 disposed on the side of the first chassis 11 close to the cigarette detection part 2, and a clamping plate 12 disposed on the side of the first chassis 11 away from the cigarette detection part 2. The motor 13 on one side of the cigarette detection part 2 is used to drive the first chassis 11 to rotate. The cigarette detection part 2 includes a second chassis 21 and a cigarette holder arranged on the second chassis 21 close to the cigarette holder. The isotope scanner 22 on one side of the tight part 1 is provided with a laser output head 31 and an infrared probe 32 extending in the same direction as the laser output head 31 at the lower end of the perforated part 3. The power controller 33 is electrically connected to the laser output head 31, the motor 13 and the power controller 33 are both electrically connected to the isotope scanner 22, and the power controller 33 is electrically connected to the infrared probe 32. .
在本发明中,在卷烟部4处,烟条经平准器修整后的烟丝束和卷烟纸汇合后即开始进行烟条成形,经过烟知、上浆、压板、烟枪、电烙铁、打条器及烟支密度检测器,完成烟条成形,成形的烟支送往传送部5上向分切部方向6传输,而激光打孔部3设置于传送部5的上方,用于在烟支的外侧环绕打孔。In the present invention, at the cigarette part 4, after the tobacco bundles trimmed by the leveler and the cigarette paper are merged, the cigarette rod forming begins. and a cigarette density detector to complete the cigarette rod forming. The formed cigarettes are sent to the conveying part 5 for transmission in the direction 6 of the cutting part, and the laser drilling part 3 is set above the conveying part 5 for cigarette making. The outside is surrounded by holes.
在本实施例中,烟支10在传送部5上运输时,被烟支夹紧部1抓取,然后烟支10的一端被烟支夹紧部1的两个夹紧板12进行夹住,用于固定两个夹紧板12的第一底盘11的另一侧设置有驱动第一底盘11转动的电机13,电机13工作时,第一底盘11和烟支10都进行转动,从而方便打孔部3对烟支打孔的时候可以环绕打孔。In this embodiment, when the cigarette 10 is transported on the conveying part 5, it is grabbed by the cigarette clamping part 1, and then one end of the cigarette 10 is clamped by the two clamping plates 12 of the cigarette clamping part 1 , the other side of the first chassis 11 for fixing the two clamping plates 12 is provided with a motor 13 that drives the first chassis 11 to rotate. When the motor 13 works, both the first chassis 11 and the cigarette 10 rotate, thereby making it convenient The punching part 3 can punch holes around the cigarette when punching the cigarette.
烟支10一端被夹紧之后,烟支10的另一端的延伸方向上设置有烟支探测部2,烟支探测部2的第二底盘21上设置有用于获取烟支10的参数的同位素扫描仪22,以方便参数化的对烟支10进行针对化打孔,烟支10的正上方设置的打孔部3,打孔部3的下方设置的激光输出头31可以向下方发出激光,从而对下方的烟支10表面进行打孔。After one end of the cigarette 10 is clamped, a cigarette detection part 2 is provided in the extending direction of the other end of the cigarette 10. The second chassis 21 of the cigarette detection part 2 is provided with an isotope scan for obtaining the parameters of the cigarette 10. The instrument 22 is used to perform targeted drilling of the cigarette 10 in a convenient and parameterized manner. The punching part 3 is provided directly above the cigarette 10, and the laser output head 31 provided below the punching part 3 can emit laser light downward, thereby Make holes on the surface of the lower cigarette 10.
在这里,烟支夹紧部1的第一底盘11和烟支探测部2的第二底盘21平行设置且同轴设置,被电机13的输出轴、夹紧板12夹紧的烟支10也都与第一底盘11同轴设置,激光输出头31设置于烟支10的中轴线某一点的正上方,那么电机13工作时,烟支10绕自己的中轴线进行转动,激光输出头31也是在烟支10圆周的正上方处进行打孔。Here, the first chassis 11 of the cigarette clamping part 1 and the second chassis 21 of the cigarette detection part 2 are arranged in parallel and coaxially, and the cigarette 10 clamped by the output shaft of the motor 13 and the clamping plate 12 is also They are all coaxially arranged with the first chassis 11, and the laser output head 31 is arranged directly above a certain point on the central axis of the cigarette 10. When the motor 13 works, the cigarette 10 rotates around its central axis, and the laser output head 31 also rotates around its central axis. Make a hole just above the circumference of the cigarette 10.
在这里,所述电机13和功率控制器33均与所述同位素扫描仪22电连接,所述功率控制器33与所述红外探头32电连接。Here, the motor 13 and the power controller 33 are both electrically connected to the isotope scanner 22 , and the power controller 33 is electrically connected to the infrared probe 32 .
具体使用方法是:烟支10进行打孔的时候,同位素扫描仪22拍摄烟支横截面图像,可以知道卷烟纸的厚度和层数,反馈至功率控制器33,功率控制器33生成相应的功率参数发送至激光输出头31,激光输出头31对烟支10侧面进行激光打孔,形成激光孔101,这样可以确保获取了卷烟纸参数,可以确保卷烟纸可以被打穿,保证烟支的通风率。The specific usage method is: when the cigarette 10 is punched, the isotope scanner 22 takes a cross-sectional image of the cigarette, and the thickness and number of layers of the cigarette paper can be known, and the information is fed back to the power controller 33, and the power controller 33 generates corresponding power. The parameters are sent to the laser output head 31, which performs laser drilling on the side of the cigarette 10 to form a laser hole 101. This ensures that the cigarette paper parameters are obtained, the cigarette paper can be punched through, and the ventilation of the cigarette is ensured. Rate.
另外,同位素扫描仪22拍摄烟支横截面图像,不仅获取卷烟纸的数据,还获取卷烟纸内侧的烟丝紧实度数据,反馈至电机13,电机13自身是无极变速电机,可以根据烟丝紧实度来调节电机13的转速,由于激光输出头31两次激光输出之间的时间间隔是固定的,电机13的转速就直接影响了烟支10外侧相邻两个激光孔101之间的间距;例如:烟丝紧实度越高,那么通风要求高,电机13转速慢,相邻两个激光孔101之间的间距短,也就是激光孔101越密集;这样可以确保整个烟支的通风均匀度更高。In addition, the isotope scanner 22 takes a cross-sectional image of the cigarette, not only obtains the data of the cigarette paper, but also obtains the data of the tightness of the shredded tobacco inside the cigarette paper, and feeds it back to the motor 13. The motor 13 itself is an infinitely variable speed motor, which can adjust the tightness of the shredded tobacco according to the degree to adjust the rotational speed of the motor 13. Since the time interval between two laser outputs of the laser output head 31 is fixed, the rotational speed of the motor 13 directly affects the distance between the two adjacent laser holes 101 on the outside of the cigarette 10; For example: the higher the compactness of the tobacco, the higher the ventilation requirements, the motor 13 rotates slowly, and the distance between two adjacent laser holes 101 is short, that is, the laser holes 101 are denser; this can ensure uniform ventilation of the entire cigarette. higher.
需要注意的是,所述同位素扫描仪22设置于所述第二底盘21的外缘上,实际上所述同位素扫描仪22对准烟支10即将转动至激光输出头31下方的部分,即所述同位素扫描仪22朝向的方向位于所述激光输出头朝向的方向的转动前方。It should be noted that the isotope scanner 22 is disposed on the outer edge of the second chassis 21. In fact, the isotope scanner 22 is aimed at the part of the cigarette 10 that is about to rotate below the laser output head 31, that is, the The direction in which the isotope scanner 22 faces is located in the rotational front of the direction in which the laser output head faces.
最后,打孔部3下端还设置有与所述激光输出头31延伸方向相同的红外探头32;红外探头32实时对激光孔101处进行温度探测,防止激光打孔时温度过高,对烟支10内的烟丝丝束造成灼烧,影响卷烟的抽吸质感,在这里,卷烟纸与丝束灼烧温度是不一样的,红外探头32就是对打孔处的温度进行实时探测,一旦烟丝丝束造成灼烧,属于打孔异常状态,那么就发送信号至功率控制器33,修正激光打孔参数,即降低激光输出头31的输出功率;反之则是卷烟纸在激光灼烧,属于正常打孔状态,不发送任何修正信号。Finally, the lower end of the punching part 3 is also provided with an infrared probe 32 extending in the same direction as the laser output head 31; the infrared probe 32 detects the temperature of the laser hole 101 in real time to prevent the temperature from being too high during laser drilling and damaging the cigarette. The tobacco tows within 10 seconds cause burning, which affects the smoking texture of the cigarette. Here, the burning temperature of the cigarette paper and the tows is different. The infrared probe 32 detects the temperature of the punched part in real time. Once the tobacco shreds If the laser beam causes burning, it is an abnormal state of perforation, then a signal is sent to the power controller 33 to correct the laser perforation parameters, that is, the output power of the laser output head 31 is reduced; otherwise, the cigarette paper is burning by the laser, which is a normal perforation state. hole status, no correction signal is sent.
本发明一种通风均匀的卷烟在线打孔结构设置简单,通过加装探测头,获取卷烟纸的厚度以及层数,实时将纸张数据反馈至激光打孔部,激光打孔部根据需要调节功率,有效保证接装纸和成形纸打穿,且可以根据烟丝松紧度,来调节相邻两个打孔之间的间距,确保烟支通风率高且通风均匀,适用于不同的烟支进行打孔操作。The invention has a uniformly ventilated cigarette online punching structure that is simple to set up. By adding a detector, the thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time. The laser punching part adjusts the power according to needs. It effectively ensures that the tipping paper and forming paper are punched through, and the distance between two adjacent punch holes can be adjusted according to the tightness of the tobacco, ensuring high ventilation rate and uniform ventilation of the cigarette, and is suitable for punching different cigarettes. operate.
实施例二,仍如图1至3所示,仅为本发明的其中一个实施例,在实施例一的基础上,本发明一种通风均匀的卷烟在线打孔结构中,所述卷烟部4处设置有用于获取卷烟纸材质和厚度的探测头41,所述探测头41设置于所述卷烟部4上的烟支的轴向延伸方向上,所述探测头41与所述同位素扫描仪22电连接,在这里,探测头41设置于卷烟部4中烟丝和卷烟纸成形之前的位置处,实际是探测头41预先获取烟丝的材质和卷烟纸的材质,卷烟纸一般还包括接装纸和成形纸,实际上是获取接装纸和成形纸的材质,探测头41将获取的数据发送至同位素扫描仪22;那么同位素扫描仪22对烟支10端面进行拍摄时,一来方便分辨烟丝和卷烟纸,二来方便根据卷烟纸的材质来获取其准确的厚度和层数;同时也方便根据烟丝的材质来判断烟丝紧实度;那么同位素扫描仪22对于电机13和功率控制器33的数据反馈准确率更好,烟支10的打孔设置更加准确,通风效果更好。Embodiment 2, still shown in Figures 1 to 3, is only one embodiment of the present invention. On the basis of Embodiment 1, the present invention has a uniformly ventilated cigarette in an online perforated structure. The cigarette portion 4 A detection head 41 is provided for obtaining the material and thickness of the cigarette paper. The detection head 41 is arranged in the axial extension direction of the cigarette on the cigarette part 4. The detection head 41 and the isotope scanner 22 Electrical connection. Here, the detection head 41 is arranged in the cigarette part 4 at a position before the cut tobacco and the cigarette paper are formed. In fact, the detection head 41 obtains the material of the cut tobacco and the material of the cigarette paper in advance. The cigarette paper generally also includes tipping paper and The forming paper actually obtains the material of the tipping paper and the forming paper, and the probe 41 sends the acquired data to the isotope scanner 22; then when the isotope scanner 22 photographs the end face of the cigarette 10, it is convenient to distinguish the shredded tobacco and the forming paper. Cigarette paper, secondly, it is convenient to obtain the accurate thickness and number of layers according to the material of the cigarette paper; it is also convenient to judge the tightness of the tobacco according to the material of the tobacco; then the isotope scanner 22 is used for the data of the motor 13 and the power controller 33 The feedback accuracy is better, the hole setting of Cigarette 10 is more accurate, and the ventilation effect is better.
在这里,同位素扫描仪31的工作原理是,进行成像扫描时,将不同材质成像为不同颜色区域,并获取不同颜色占据图像中的空间来获取不同材质的分布数据,从而获取卷烟纸的厚度和层数,也获取烟丝的填充分布即填充紧实度。Here, the working principle of the isotope scanner 31 is to image different materials into different color areas during imaging scanning, and obtain the space occupied by different colors in the image to obtain distribution data of different materials, thereby obtaining the thickness and thickness of the cigarette paper. The number of layers also obtains the filling distribution of cut tobacco, that is, the filling firmness.
当然,所述激光输出头31和红外探头32的数量均至少为一个,可以在烟支10圆周开设多圈激光孔101。Of course, the number of the laser output head 31 and the infrared probe 32 is at least one, and multiple circles of laser holes 101 can be opened around the circumference of the cigarette 10 .
实施例三,仍如图1至3所示,仅为本发明的其中一个实施例,在上述任一实施例的基础上,本发明一种通风均匀的卷烟在线打孔结构中,所述夹紧板12为半圆环形板,且所述夹紧板12内侧设置有弹性垫块121,确保烟支10不会乱跑偏,也可以增大与烟支10的接触面,烟支10不会被压扁,弹性垫块121是为了确保对不同规格的烟支都可以进行夹持。Embodiment 3, still shown in Figures 1 to 3, is only one embodiment of the present invention. Based on any of the above embodiments, the present invention has a uniformly ventilated cigarette in an online perforated structure. The clamping plate 12 is a semi-circular annular plate, and an elastic pad 121 is provided on the inside of the clamping plate 12 to ensure that the cigarette 10 will not wander. It can also increase the contact surface with the cigarette 10 so that the cigarette 10 will not The elastic pad 121 is flattened to ensure that cigarettes of different specifications can be clamped.
而且,所述第一底盘11上设置有用于方便所述夹紧板12滑动的限位滑槽111,所述限位滑槽111端部与所述夹紧板12之间设置有限位弹簧112,两个所述夹紧板12之间设置有伸缩杆122,伸缩杆122伸长,两个夹紧板12相互远离且挤压限位弹簧112,确保夹在两个夹紧板12之间的烟支10依然与第一底盘11同轴设置。Moreover, the first chassis 11 is provided with a limiting chute 111 to facilitate the sliding of the clamping plate 12 , and a limiting spring 112 is provided between the end of the limiting chute 111 and the clamping plate 12 , a telescopic rod 122 is provided between the two clamping plates 12 , the telescopic rod 122 extends, the two clamping plates 12 move away from each other and squeeze the limit spring 112 to ensure that they are clamped between the two clamping plates 12 The cigarette 10 is still coaxially arranged with the first chassis 11.
另外,所述第二底盘21远离所述烟支夹紧部1的一侧设置有伸缩柱23,可以调节第二底盘21与第一底盘11之间的距离,方便不同长度的烟支10进行夹紧,烟支10越长,第二底盘21退后越多,以确保第二底盘21上的同位素扫描仪22可以拍摄到烟支10的端面。In addition, a telescopic column 23 is provided on the side of the second chassis 21 away from the cigarette clamping part 1, which can adjust the distance between the second chassis 21 and the first chassis 11 to facilitate the installation of cigarettes 10 of different lengths. Clamping, the longer the cigarette 10 is, the more the second chassis 21 retreats to ensure that the isotope scanner 22 on the second chassis 21 can capture the end face of the cigarette 10 .
关于打孔部3,所述激光输出头31设置于所述第二底盘21和第一底盘11之间连线的正上方,第二底盘21和第一底盘11之间连线也就是烟支10的中轴线,且所述激光输出头31向下延伸设置。Regarding the punching part 3, the laser output head 31 is disposed directly above the connection line between the second chassis 21 and the first chassis 11. The connection between the second chassis 21 and the first chassis 11 is also a cigarette. 10, and the laser output head 31 extends downward.
最后,所述打孔部3上方设置有固定板34,所述固定板34上设置有用于方便所述打孔部3滑动的滑槽341,所述滑槽341为长条槽,且所述滑槽341的延伸方向与所述第一底盘11和第二底盘21之间的连线的延伸方向相同,其实就是滑槽341与烟支10的中轴线平行设置。Finally, a fixed plate 34 is provided above the perforated part 3, and a chute 341 is provided on the fixed plate 34 to facilitate the sliding of the perforated part 3. The chute 341 is a long groove, and the The extending direction of the chute 341 is the same as the extending direction of the connection line between the first chassis 11 and the second chassis 21 . In fact, the chute 341 is arranged parallel to the central axis of the cigarette 10 .
实施例四,如图4所示,本发明还提供上述所有实施例中的一种通风均匀的卷烟在线打孔结构的在线打孔方法,包括以下步骤:Embodiment 4, as shown in Figure 4, the present invention also provides an online punching method for a uniformly ventilated cigarette online punching structure in all the above embodiments, including the following steps:
S1:烟丝和卷烟纸在卷烟部处进行烟支成形后,烟支送往传送部上向分切部方向传输;S1: After the cut tobacco and cigarette paper are formed into cigarettes at the cigarette rolling part, the cigarettes are sent to the conveying part and transported towards the cutting part;
S2:烟支经过烟支夹紧部时,采用两个夹紧板将烟支的一端夹紧,并启动电机带动烟支夹紧部进行转动,确保烟支夹紧部转动时,烟支的另一端始终朝向烟支探测部;S2: When the cigarette passes through the cigarette clamping part, use two clamping plates to clamp one end of the cigarette, and start the motor to drive the cigarette clamping part to rotate to ensure that when the cigarette clamping part rotates, the cigarette is The other end always faces the cigarette detection part;
S3:烟支探测部上的同位素扫描仪获取烟支靠近打孔部的一侧的卷烟纸厚度和烟丝紧实度,根据烟丝紧实度调节电机的输出转速,并将卷烟纸厚度发送至打孔部的功率控制器;S3: The isotope scanner on the cigarette detection part obtains the thickness of the cigarette paper and the tightness of the cut tobacco on the side of the cigarette close to the punching part, adjusts the output speed of the motor according to the tightness of the cut tobacco, and sends the thickness of the cigarette paper to the punching part. Power controller for the hole;
S4:打孔部的功率控制器控制调节激光输出头的输出功率对烟支进行打孔;S4: The power controller of the punching part controls and adjusts the output power of the laser output head to punch the cigarette;
S5:通过红外探头获取实时激光打孔图像,对激光输出头的输出功率进行调整;S5: Obtain the real-time laser drilling image through the infrared probe, and adjust the output power of the laser output head;
S6:打孔完毕的烟支经过传送部到达至分切部进行分切。S6: The punched cigarettes pass through the conveying part and arrive at the cutting part for cutting.
而且,在执行步骤S1时,卷烟部处还通过探测头获取烟支内烟丝材质还有卷烟纸材质和厚度;Moreover, when performing step S1, the cigarette part also obtains the cut tobacco material in the cigarette as well as the material and thickness of the cigarette paper through the detection head;
在执行步骤S3时,同位素扫描仪获取卷烟纸以及烟丝的表面积,获取成卷烟纸的厚度和层数的同时,还获取烟丝紧实度;When performing step S3, the isotope scanner obtains the surface area of the cigarette paper and cut tobacco, obtains the thickness and number of layers of the finished cigarette paper, and also obtains the compactness of the cut tobacco;
在执行步骤S5时,红外探头还获取打孔处的温度变化,并判断是否发生烟丝灼烧,若是则降低激光输出头的输出功率;反之则不执行操作。When performing step S5, the infrared probe also obtains the temperature change at the punched hole and determines whether the tobacco burning occurs. If so, the output power of the laser output head is reduced; otherwise, no operation is performed.
本发明一种通风均匀的卷烟在线打孔结构及方法设置简单,通过加装探测头,获取卷烟纸的材质、厚度以及层数,实时将纸张数据反馈至激光打孔部,激光打孔部根据需要调节功率,有效保证接装纸和成形纸打穿,且可以根据烟丝松紧度,来调节相邻两个打孔之间的间距,确保烟支通风率高且通风均匀,适用于不同的烟支进行打孔操作。The invention has a uniformly ventilated cigarette online punching structure and method that is simple to set up. By adding a detector, the material, thickness and number of layers of the cigarette paper are obtained, and the paper data is fed back to the laser punching part in real time. The laser punching part is based on The power needs to be adjusted to effectively ensure that the tipping paper and forming paper are penetrated. The distance between two adjacent punch holes can be adjusted according to the tightness of the tobacco to ensure high and uniform ventilation of the cigarette. It is suitable for different cigarettes. Support the drilling operation.
本发明不局限于上述具体的实施方式,本发明可以有各种更改和变化。凡是依据本发明的技术实质对以上实施方式所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围。The present invention is not limited to the specific embodiments described above, and the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made to the above embodiments based on the technical essence of the present invention shall be included in the protection scope of the present invention.
Claims (10)
- 一种通风均匀的卷烟在线打孔结构,其特征在于:包括卷烟部(4)、分切部(6)以及设置于所述卷烟部(4)和分切部(6)之间的传送部(5),所述传送部(5)上设置有烟支夹紧部(1)和烟支探测部(2),所述烟支夹紧部(1)和烟支探测部(2)之间的上方设置有打孔部(3),所述烟支夹紧部(1)包括第一底盘(11)、设置于所述第一底盘(11)靠近所述烟支探测部(2)的一侧的两个夹紧板(12)以及设置于所述第一底盘(11)远离所述烟支探测部(2)的一侧的用于驱动所述第一底盘(11)转动的电机(13),所述烟支探测部(2)包括第二底盘(21)和设置于所述第二地盘(21)靠近所述烟支夹紧部(1)的一侧的同位素扫描仪(22),所述打孔部(3)下端设置有激光输出头(31)和与所述激光输出头(31)延伸方向相同的红外探头(32),所述打孔部(3)内设置有用于与所述激光输出头(31)电连接的功率控制器(33),所述电机(13)和功率控制器(33)均与所述同位素扫描仪(22)电连接,所述功率控制器(33)与所述红外探头(32)电连接。A uniformly ventilated cigarette online punching structure, characterized by: including a cigarette rolling part (4), a cutting part (6), and a transmission part arranged between the cigarette rolling part (4) and the cutting part (6) (5). The transmission part (5) is provided with a cigarette clamping part (1) and a cigarette detection part (2). The cigarette clamping part (1) and the cigarette detection part (2) A punching part (3) is provided above the room, and the cigarette clamping part (1) includes a first chassis (11), and is provided on the first chassis (11) close to the cigarette detection part (2) Two clamping plates (12) on one side of the first chassis (11) and a screw on the side of the first chassis (11) away from the cigarette detection part (2) for driving the first chassis (11) to rotate. Motor (13), the cigarette detection part (2) includes a second chassis (21) and an isotope scanner disposed on the side of the second chassis (21) close to the cigarette clamping part (1) (22), the lower end of the perforated part (3) is provided with a laser output head (31) and an infrared probe (32) extending in the same direction as the laser output head (31). Inside the perforated part (3) A power controller (33) is provided for electrical connection with the laser output head (31). The motor (13) and the power controller (33) are both electrically connected with the isotope scanner (22). The power controller (33) is electrically connected to the infrared probe (32).
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述卷烟部(4)处设置有用于获取卷烟纸材质和厚度的探测头(41),所述探测头(41)设置于所述卷烟部(4)上的烟支的轴向延伸方向上,所述探测头(41)与所述同位素扫描仪(22)电连接。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that: the cigarette part (4) is provided with a detection head (41) for obtaining the material and thickness of the cigarette paper, and the detection head (41) The detection head (41) is electrically connected to the isotope scanner (22) in the axial extension direction of the cigarette provided on the cigarette part (4).
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述夹紧板(12)为半圆环形板,且所述夹紧板(12)内侧设置有弹性垫块(121),所述电机(13)为无极变速电机。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that: the clamping plate (12) is a semicircular annular plate, and an elastic pad is provided inside the clamping plate (12) (121), the motor (13) is a continuously variable speed motor.
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述第一底盘(11)上设置有用于方便所述夹紧板(12)滑动的限位滑槽(111),所述限位滑槽(111)端部与所述夹紧板(12)之间设置有限位弹簧(112),两个所述夹紧板(12)之间设置有伸缩杆(122)。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that: the first chassis (11) is provided with a limiting chute (12) to facilitate the sliding of the clamping plate (12). 111), a limiting spring (112) is provided between the end of the limiting chute (111) and the clamping plate (12), and a telescopic rod (112) is provided between the two clamping plates (12). 122).
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述第二底盘(21)远离所述烟支夹紧部(1)的一侧设置有伸缩柱(23)。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that a telescopic column (23) is provided on the side of the second chassis (21) away from the cigarette clamping part (1). ).
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述电机(13)的输出轴、伸缩柱(23)、第二底盘(21)以及第一底盘(11)均为同轴设置,所述同位素扫描仪(22)设置于所述第二底盘(21)的外缘上。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that: the output shaft of the motor (13), the telescopic column (23), the second chassis (21) and the first chassis (11) ) are all coaxially arranged, and the isotope scanner (22) is arranged on the outer edge of the second chassis (21).
- 根据权利要求6所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述激光输出头(31)设置于所述第二底盘(21)和第一底盘(11)之间连线的正上方,且所述激光输出头(31)向下延伸设置。A uniformly ventilated cigarette online punching structure according to claim 6, characterized in that the laser output head (31) is arranged between the second chassis (21) and the first chassis (11). directly above the line, and the laser output head (31) is arranged extending downward.
- 根据权利要求7所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述打孔部(3)上方设置有固定板(34),所述固定板(34)上设置有用于方便所述打孔部(3)滑动的滑槽(341),所述滑槽(341)为长条槽,且所述滑槽(341)的延伸方向与所述第一底盘(11)和第二底盘(21)之间的连线的延伸方向相同。A uniformly ventilated cigarette online punching structure according to claim 7, characterized in that: a fixing plate (34) is provided above the perforating part (3), and a fixing plate (34) is provided on the fixing plate (34). The chute (341) facilitates the sliding of the punched part (3). The chute (341) is a long groove, and the extending direction of the chute (341) is in line with the first chassis (11) and The connecting lines between the second chassis (21) extend in the same direction.
- 根据权利要求1所述的一种通风均匀的卷烟在线打孔结构,其特征在于:所述激光输出头(31)和红外探头(32)的数量均至少为一个。A uniformly ventilated cigarette online punching structure according to claim 1, characterized in that the number of the laser output head (31) and the infrared probe (32) is at least one.
- 根据权利要求1~9任意一项所述的一种通风均匀的卷烟在线打孔结构的在线打孔方法,其特征在于,包括以下步骤:An online punching method for a uniformly ventilated cigarette online punching structure according to any one of claims 1 to 9, characterized in that it includes the following steps:S1:烟丝和卷烟纸在卷烟部处进行烟支成形后,烟支送往传送部上向分切部方向传输;S1: After the cut tobacco and cigarette paper are formed into cigarettes at the cigarette rolling part, the cigarettes are sent to the conveying part and transported towards the cutting part;S2:烟支经过烟支夹紧部时,采用两个夹紧板将烟支的一端夹紧,并启动电机带动烟支夹紧部进行转动,确保烟支夹紧部转动时,烟支的另一端始终朝向烟支探测部;S2: When the cigarette passes through the cigarette clamping part, use two clamping plates to clamp one end of the cigarette, and start the motor to drive the cigarette clamping part to rotate to ensure that when the cigarette clamping part rotates, the cigarette is The other end always faces the cigarette detection part;S3:烟支探测部上的同位素扫描仪获取烟支靠近打孔部的一侧的卷烟纸厚度和烟丝紧实度,根据烟丝紧实度调节电机的输出转速,并将卷烟纸厚度发送至打孔部的功率控制器;S3: The isotope scanner on the cigarette detection part obtains the thickness of the cigarette paper and the tightness of the cut tobacco on the side of the cigarette close to the punching part, adjusts the output speed of the motor according to the tightness of the cut tobacco, and sends the thickness of the cigarette paper to the punching part. Power controller for the hole;S4:打孔部的功率控制器控制调节激光输出头的输出功率对烟支进行打孔;S4: The power controller of the punching part controls and adjusts the output power of the laser output head to punch the cigarette;S5:通过红外探头获取实时激光打孔图像,对激光输出头的输出功率进行调整;S5: Obtain the real-time laser drilling image through the infrared probe, and adjust the output power of the laser output head;S6:打孔完毕的烟支经过传送部到达至分切部进行分切。S6: The punched cigarettes pass through the conveying part and arrive at the cutting part for cutting.
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