WO2024016491A1 - Electrode sheet, electrode assembly, battery cell, battery and electric apparatus - Google Patents
Electrode sheet, electrode assembly, battery cell, battery and electric apparatus Download PDFInfo
- Publication number
- WO2024016491A1 WO2024016491A1 PCT/CN2022/125170 CN2022125170W WO2024016491A1 WO 2024016491 A1 WO2024016491 A1 WO 2024016491A1 CN 2022125170 W CN2022125170 W CN 2022125170W WO 2024016491 A1 WO2024016491 A1 WO 2024016491A1
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- Prior art keywords
- foil
- thickness
- pole
- piece
- welding
- Prior art date
Links
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- 239000000463 material Substances 0.000 claims abstract description 218
- 238000003466 welding Methods 0.000 claims abstract description 143
- 238000004804 winding Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 26
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- 239000002699 waste material Substances 0.000 abstract description 6
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- 238000005452 bending Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000003792 electrolyte Substances 0.000 description 5
- 239000007773 negative electrode material Substances 0.000 description 5
- 239000007774 positive electrode material Substances 0.000 description 5
- 238000007781 pre-processing Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
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- 235000015842 Hesperis Nutrition 0.000 description 1
- 235000012633 Iberis amara Nutrition 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
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- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of battery technology, and in particular to a pole piece, an electrode assembly, a battery cell, a battery and an electrical device.
- Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection.
- battery technology is an important factor related to their development.
- This application provides a pole piece, electrode assembly, battery cell, battery and electrical device, which can effectively improve the production efficiency of the battery while ensuring the safety of the battery.
- the application provides a pole piece, including: a main body part including a base material; and pole tabs connected to the base material.
- the pole tabs comprise a plurality of foil materials stacked along the thickness direction of the pole piece. The thickness of the ears is greater than the thickness of the base material.
- the pole tab of the pole piece includes multiple foil materials stacked along the thickness direction of the pole piece.
- the overall thickness of the pole tab formed by the multi-layer foil materials is greater than the thickness of the base material.
- the welding area can effectively prevent the problem of false welding during laser welding, further effectively improve the welding stability, and help ensure the safety of the battery; furthermore, because the multi-layer foil tabs effectively increase the welding area of the welding end face of the tabs , so when welding the tabs to adapters or other power overcurrent and busing components, there is no need to perform pre-processing such as flattening or stacking the tabs, thus effectively simplifying the assembly process of the battery cells and avoiding rubbing of the tabs. This eliminates the waste of production time caused by high failure rates, thereby effectively improving battery production efficiency.
- the thickness of the tab is greater than the thickness of the main body.
- the thickness of the pole tab is greater than the thickness of the main body area of the pole piece.
- multiple foils are welded to each other to form a welding zone.
- multiple foils are welded to each other to form a welding zone.
- the welding zone formed by welding can further thicken the thickness of the tab. In this way, the thickness requirement of the tab can be achieved by welding a smaller number of foils to each other. It is beneficial to save foil and reduce the weight of the tab; at the same time, multiple foils are welded to each other, which can effectively improve the overall structural strength and stability of the tab, thereby reducing the bending and bending of the tab during the winding and lamination process of the pole piece. Risk of deformation such as warping.
- the welding area includes multiple rows of sub-welding areas, the multiple rows of sub-welding areas are arranged along the width direction of the pole piece, and each row of sub-welding areas includes multiple sub-welding areas spaced apart along the length direction of the pole piece, Two adjacent rows of sub-welding areas are offset from each other.
- the welding zone includes multiple sub-welding zones, which are spaced apart on the tabs, effectively improving the stability of the multi-layer foil connection and the overall structural strength.
- the multi-point welding method can increase the polarity in a balanced manner. The thickness of the ear.
- the pole tab includes a first surface and a second surface that are oppositely arranged along the thickness direction of the pole piece, the welding zone forms a concave portion on the first surface, and the welding zone forms a convex portion on the second surface.
- the welding area forms a convex part on one side in the thickness direction of the pole tab, and a concave part is formed on the other side in the thickness direction of the pole tab.
- the welding area is formed on The concave portion and the convex portion formed on the pole tabs can at least partially fit into each other, thereby further effectively blocking the vertical penetration of laser light into the main body of the pole piece through the gap between the pole tabs of the two layers of pole pieces.
- the pole tab includes a first surface and a second surface arranged oppositely along the thickness direction of the pole piece.
- the area of the welding zone is S1 and the area of the first surface is S2, satisfying: 0.4 ⁇ S1/S2 ⁇ 0.8.
- the area of the welding zone occupies 40% to 80% of the area of the first surface of the tab, which can effectively ensure the overall structural strength and stability of the tab without increasing the process difficulty. If the area of the welding zone occupies a very large area, If the area of the first surface of the lug is too large, it will greatly increase the difficulty of the welding process, which is not conducive to improving production efficiency and introducing mass production; if the area of the welding area occupying the first surface of the lug is too small, the polarity cannot be guaranteed. The uniformity of the thickness of the lug cannot be effectively guaranteed, and the overall structural strength of the lug cannot be effectively guaranteed, thereby failing to effectively reduce the risk of deformation of the lug.
- the plurality of foil materials include a first foil material and at least one second foil material.
- the first foil material is integrally formed with the base material, and the at least one second foil material is connected to the thickness direction of the first foil material. on one or both sides.
- the plurality of foils include a first foil that is integrally formed with the base material.
- a blank area uncoated with active material can be reserved on the base material, and this blank area forms the first foil.
- the setting of the first foil material can provide a connection support point for the second foil material, thereby effectively reducing the process difficulty of connecting the tab to the base material. It is conducive to further improving battery production efficiency.
- the first foil extends from one end to the other end in the length direction of the substrate.
- the length of the first foil is consistent with the length of the base material, so that the pole piece can be rolled to form a full-tab electrode assembly, thereby further increasing the effective welding area of the pole and ensuring that the pole and current-carrying components
- the stability of the connection and effectively ensuring the overflow area of the tabs are conducive to ensuring the safety of the battery.
- the second foil extends from one end to the other end in the length direction of the substrate.
- the length of the second foil material is consistent with the length of the base material, so that the pole piece can be rolled to form a full-tab electrode assembly, and the uniformity of the thickness of the tab can be effectively ensured.
- the second foil is connected to both sides in the thickness direction of the first foil.
- the second foil material thickens the thickness of the first foil material from both sides in the thickness direction of the first foil material. Compared with the structure in which the second foil material is arranged on one side of the first foil material, the thickness of the first foil material can be effectively reduced. The risk of bending and deformation of the first foil material due to force.
- the second foil materials are distributed in equal numbers on both sides of the first foil material in the thickness direction.
- the second foil materials are distributed in equal numbers on both sides of the first foil material in the thickness direction, which further effectively reduces the risk of the first foil material being bent due to force.
- the first foil material and the second foil material are made of the same material.
- the first foil material and the second foil material are made of the same material to ensure stable polarity of the tabs.
- the dimension of the second foil along the width direction of the pole piece is H1
- the dimension of the first foil along the width direction of the pole piece is H2, which satisfies; 1 mm ⁇ H1 ⁇ H2.
- the width of the second foil material is greater than or equal to 1mm and less than or equal to the width of the first foil material to ensure that the second foil material evenly increases the thickness in the tab width direction and is effectively compatible with the incoming foil material error to ensure Welding area and welding operability between foils; at the same time, avoid the second foil being too wide and affecting the battery energy density.
- the width of the second foil is too small, the effective welding width cannot be guaranteed, and the tab manufacturing process is difficult; when the second foil is too wide, it is not conducive to reducing material costs and battery cell weight, and will occupy too many battery cells.
- the internal space of the battery affects the energy density of the battery cell.
- the application provides an electrode assembly, including a positive electrode piece, a negative electrode piece and a separator.
- the positive electrode piece, the negative electrode piece and the separator are stacked and rolled to form an electrode assembly.
- the separator is disposed between the positive electrode piece and the negative electrode piece. time; wherein, at least one of the positive electrode piece and the negative electrode piece is the pole piece described in any one of the above.
- the positive electrode piece, the negative electrode piece and the separator are stacked and rolled to form an electrode assembly.
- the tabs of the positive electrode piece and/or the negative electrode piece include multi-layer foil materials, and the tabs of the multi-layer foil materials effectively fill adjacent electrodes.
- the gap between the two layers of pole pieces effectively prevents the problem of welding through the main body of the electrode assembly during laser welding.
- the multi-layer foil tab effectively increases the welding area of the welding end face of the tab, thereby effectively preventing laser welding. This can effectively improve the welding stability and effectively ensure the safety of the battery; in addition, it is not necessary to perform pre-processing such as flattening and stacking the tabs of the electrode assembly, thereby effectively simplifying the assembly process of the battery cells. , and avoid the waste of production time caused by the high failure rate of tab flattening, thereby effectively improving the production efficiency of the battery.
- the electrode assembly is cylindrical.
- the electrode assembly is cylindrical to form a cylindrical battery cell.
- both the positive electrode piece and the negative electrode piece are the pole pieces described in any one of the above, the tab of the positive electrode piece is located at one end of the winding axis direction of the electrode assembly, and the tab of the negative electrode piece is The ear is located at the other end in the winding axis direction of the electrode assembly.
- the tabs of the positive electrode piece and the negative electrode piece both include multi-layer foil materials, so that the tabs of the positive electrode piece and the tabs of the negative electrode piece are both thickened, thereby effectively ensuring the positive and negative electrodes of the electrode assembly.
- the stability of welding and the overall improvement of the production efficiency of the electrode assembly; the tabs of the positive electrode piece and the tabs of the negative electrode piece are distributed at both ends of the winding axis direction to facilitate the formation of a full-tab electrode assembly and ensure the tab end surface welding area.
- the plurality of foils includes a first foil and at least one second foil, the first foil is integrally formed with the base material, and the at least one second foil is connected On one or both sides in the thickness direction of the first foil; the thickness of the positive electrode piece is D1, the thickness of the negative electrode piece is D2, the thickness of the first foil material is D3, so The thickness of the second foil is D4, the thickness of the separator is D5, and the number of layers of the second foil is n, which satisfies 0.3mm ⁇ D4 ⁇ n ⁇ D1+D2+D5 ⁇ 2-D3.
- the overall thickness of the multi-layer second foil is too small, the structural stability and over-current capability of the tab cannot be effectively guaranteed, and the connection process with the base material is too difficult. If the thickness of the material is too thick, when the pole pieces are rolled or laminated, the tabs will be deformed due to overcrowding, which is not conducive to reducing the weight of the electrode assembly, and will cause the tabs to be too large, affecting the performance of the battery cells.
- the overall thickness of the multi-layer second foil material in the technical solution of this application is greater than or equal to 0.3mm, effectively ensuring the structural stability and over-current capability of the tab, and ensuring the processing technology of connecting the second foil material to the base material Feasibility; at the same time, the overall thickness of the multi-layer second foil is less than or equal to the difference between the sum of the thicknesses of the first pole piece, the second pole piece and the two-layer separator and the thickness of the first foil, which can effectively avoid the winding of the pole piece Or after stacking, the tabs of two adjacent layers of pole pieces are too close together, causing excessive deformation of the tabs. At the same time, the overall volume of the tabs is prevented from being too large, which reduces the energy density of the battery cell and increases the overall weight of the battery cell.
- the present application provides a battery cell, including: an electrode assembly as described in any of the above solutions.
- the present application provides a battery, including the battery cell described in the above solution.
- the present application provides an electrical device, including the battery cell described in the above solution, where the battery cell is used to provide electric energy.
- Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application.
- Figure 2 is an exploded view of a battery provided by some embodiments of the present application.
- Figure 3 is an exploded view of a battery cell provided by some embodiments of the present application.
- Figure 4 is a front view of the deployed state of the pole piece provided by some embodiments of the present application.
- Figure 5 is a partial cross-sectional view of the pole piece shown in Figure 4 along the A-A direction;
- Figure 6 is a schematic structural diagram of an electrode assembly provided by some embodiments of the present application.
- Figure 7 is a cross-sectional view of the electrode assembly shown in Figure 8 along the B-B direction;
- FIG. 8 is a partial enlarged view of part C shown in FIG. 7 .
- Marking description 1000-vehicle; 100-battery; 10-box; 11-first part; 12-second part; 20-battery cell; 21-outer shell; 211-casing; 212-cover; 22-electrode Component; 221-positive electrode piece; 22a-main part; 2211-substrate; 2212-active material layer; 22b-pole tab; 2213-first foil material; 2214-second foil material; 2215-first surface; 2216 -Second surface; 2217-welding area; 2217a-sub-welding area; 2217b-concave part; 2217c-convex part; 222-negative electrode piece; 223-diaphragm; 23-adaptor; 200-controller; 300-motor.
- an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
- the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
- the term “plurality” refers to two or more (including two).
- the battery mentioned in the embodiments of this application refers to a single physical module including one or more battery cells to provide higher voltage and capacity. Among them, multiple battery cells can be connected in series, parallel or mixed.
- the battery may also include a case for enclosing one or more battery cells.
- the box can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells.
- the battery cells may include lithium ion secondary batteries, lithium ion primary batteries, lithium-sulfur batteries, sodium lithium ion batteries, sodium ion batteries or magnesium ion batteries, etc., which are not limited in the embodiments of this application.
- the battery cell may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes, and the embodiments of the present application are not limited to this.
- the battery cell includes an electrode assembly and an electrolyte.
- the electrode assembly consists of a positive electrode plate, a negative electrode plate and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work.
- the positive electrode sheet includes a positive electrode current collector, a positive electrode active material layer and a positive electrode tab.
- the positive electrode active material layer is coated on the surface of the positive electrode current collector.
- the positive electrode current collector that is not coated with the positive electrode active material layer can protrude from the coated positive electrode active material layer.
- the positive electrode current collector in the material layer directly serves as the positive electrode tab. Of course, the positive electrode tab can also be set separately and then connected to the positive electrode current collector.
- the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc.
- the negative electrode sheet includes a negative electrode current collector, a negative electrode active material layer and a negative electrode.
- the negative electrode active material layer is coated on the surface of the negative electrode current collector.
- the negative electrode current collector that is not coated with the negative electrode active material layer can protrude from the coated negative electrode active material layer.
- the negative electrode current collector directly serves as the negative electrode tab. Of course, the negative electrode tab can also be set separately and then connected to the negative electrode current collector.
- the material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon.
- the number of positive electrode tabs is multiple and stacked together, and the number of negative electrode tabs is multiple and stacked together.
- the material of the isolation film can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc.
- the electrode assembly may have a rolled structure or a laminated structure, and the embodiments of the present application are not limited thereto.
- the battery cell may also include an electric energy extraction piece.
- the electric energy extraction piece plays a role of converging or overcurrent, and is usually welded to the tab of the electrode assembly to lead the electric energy of the electrode assembly out of the battery cell.
- the electric energy extraction part may include an adapter part, and the adapter part may be made of copper, aluminum, stainless steel, etc.
- the inventor's research found that in order to avoid the problem of the laser passing through the gap between the multi-layer tabs and welding through the electrode assembly body, when welding the electrode assembly to the electrical energy extraction parts such as adapters, smoothing and smoothing are usually used. Pre-process the tabs by other means to increase the effective welding area of the tabs.
- the gaps between the multi-layer tabs can be effectively filled by kneading and leveling, thereby blocking the welding laser from vertically entering the electrode through the gaps between the tabs. components to effectively ensure the safety performance of the electrode components, thereby ensuring the safety of the battery.
- the inventor designed a pole piece after research.
- the pole tab of the pole piece includes a plurality of foil materials stacked along the thickness direction of the pole piece.
- the overall pole piece The thickness of the ears is greater than the thickness of the base material.
- the arrangement of multi-layer foil effectively increases the thickness of the tabs.
- the tabs of the multi-layer foil effectively fill the gap between the two adjacent layers of pole pieces, thereby effectively preventing the electrode assembly from being welded through during laser welding.
- the problem of the main body, and the multi-layer foil tabs effectively increase the welding area of the welding end face of the tabs, thereby preventing the problem of false welding.
- the structure of the tabs of the present application is conducive to ensuring the safety of the battery; at the same time, because of the multiple The tabs made of a layer of foil material effectively increase the welding area of the welding end face of the tabs, so when welding the tabs to adapters or other power overcurrent and busing components, there is no need to perform pre-processing such as flattening or stacking the tabs. , thereby effectively simplifying the assembly process of battery cells, and avoiding the waste of production time caused by the high failure rate of tab flattening, thereby effectively improving the production efficiency of the battery.
- the battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
- a power supply system including the battery cells, batteries, etc. disclosed in this application can be used to form the electrical device.
- Embodiments of the present application provide an electrical device that uses a battery as a power source.
- the electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc.
- electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
- spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
- the battery described in the embodiments of the present application is not limited to the above-described electrical devices, but can also be applied to all electrical devices that use batteries. However, for the sake of simplicity of description, the following embodiment is based on an embodiment of the present application.
- the electric device is a vehicle as an example for explanation.
- FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
- the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
- the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 .
- the battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 .
- the vehicle 1000 may also include a controller 200 and a motor 300 .
- the controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
- the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
- the battery 100 may include a box 10 and a battery cell 20 , and the battery cell 20 is accommodated in the box 10 .
- the box 10 is used to provide an accommodation space for the battery cells 20, and the box 10 can adopt a variety of structures.
- the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a space for accommodating the battery cells 20 of accommodation space.
- the second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure.
- the first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving space.
- the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12.
- the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as rectangular parallelepiped, cube, etc.
- the battery 100 there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection.
- Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel.
- Multiple battery cells 20 can be directly connected in series or in parallel or mixed together.
- FIG 3 is an exploded view of the battery cell 20 provided by some embodiments of the present application.
- the battery cell 20 provided by some embodiments of the present application may include a housing 21, an electrode assembly 22 and an electric energy extraction member.
- the housing 21 is Component for housing electrode assembly 22.
- the housing 21 can be in various shapes, such as cylinder, cuboid, etc.
- the housing 21 may include a housing 211 and a cover 212.
- the cover 212 covers the opening of the housing 211.
- the cover 212 and the housing 211 jointly define a space for accommodating the electrode assembly 22, the electric energy extraction member, the electrolyte and other components. sealed space. Sealed space.
- Electrode assembly 22 is a component in the battery cell 20 where electrochemical reactions occur. Electrode assembly 22 may include a positive electrode tab, a negative electrode tab, and a separator. The electrode assembly 22 may be a rolled structure formed by winding the positive electrode piece, the separator and the negative electrode piece, or may be a laminate structure.
- the electric energy extraction part is arranged in the housing 21 and connected with the electrode assembly 22 .
- the electrical energy outlet plays the role of overcurrent and convergence.
- the electric energy extraction component may be an adapter 23, and the adapter 23 and the tabs 22b of the electrode assembly 22 may be welded.
- the material of the adapter can be copper, aluminum or stainless steel.
- Figure 4 is a front view of the unfolded state of the pole piece provided by some embodiments of the present application
- Figure 5 is a partial cross-sectional view of the pole piece shown in Figure 4 in the A-A direction.
- Some embodiments of the present application provide a pole piece.
- the pole piece includes a main body part 22a and a pole tab 22b.
- the main body part 22a includes a base material 2211.
- the pole tab 22b is connected to the base material 2211.
- the pole tab 22b includes a thickness along the pole piece. A plurality of foil materials are stacked in different directions, and the thickness of the tab 22b is greater than the thickness of the base material 2211.
- the main body part 22a may include a base material 2211 and an active material layer 2212 coated on the base material 2211.
- the base material 2211 is the aforementioned current collector.
- the electrode piece can be a positive electrode piece or a negative electrode piece.
- the base material 2211 can be a positive electrode current collector.
- the base material 2211 may be a negative electrode current collector.
- the following example uses the positive electrode piece 221 as the electrode piece.
- the pole tab 22b includes a plurality of foil materials stacked along the thickness direction of the pole piece. As shown in Figure 5, the thickness direction of the pole piece extends along the first direction X, and the multiple foil materials of the pole tab 22b are stacked along the first direction X. set up.
- the plurality of foil materials can be arranged separately and fixedly connected to the base material 2211 one by one through welding or other methods.
- the plurality of foil materials can also be connected to each other to form an integral structure and connected to the base material 2211. For example, multiple foil materials can be welded to each other to form an integrally connected structure.
- foil refers to an extremely thin metal sheet with conductive properties.
- the material of foil can be copper, aluminum or stainless steel.
- the materials of the foil material and the base material 2211 may be the same or different.
- the pole tab 22b of the pole piece includes a plurality of foil materials stacked along the thickness direction of the pole piece.
- the overall thickness of the pole tab 22b formed by the multi-layer foil materials is greater than the thickness of the base material 2211.
- the pole piece is rolled After the electrode assembly 22 is formed, the tabs 22b of the multi-layer foil material effectively fill the gap between the two adjacent layers of pole pieces, thereby effectively preventing the problem of welding through the main body part 22a during laser welding.
- the pole tabs 22b of the multi-layer foil material The lug 22b effectively increases the welding area of the welding end surface of the lug 22b, thereby preventing the problem of false welding.
- the structure of the lug 22b of the present application is conducive to ensuring the safety of the battery 100; at the same time, because the multi-layer foil lug 22b is effective
- the welding area of the welding end face of the pole lug 22b is increased, so when welding the pole lug 22b to the adapter or other electric energy overcurrent and converging components, it is not necessary to perform pre-processing such as flattening or stacking the pole lug 22b, thus effectively simplifying
- the assembly process of the battery cells 20 avoids the waste of production time caused by the high failure rate of flattening the tabs 22b, thereby effectively improving the production efficiency of the battery 100.
- the thickness of the tab 22b is greater than the thickness of the main body portion 22a.
- the main body part 22a includes a base material 2211 and an active material layer 2212 coated on the base material 2211.
- the thickness of the tab 22b is greater than the thickness of the main body part 22a, which means that the overall thickness of the multi-layer foil is greater than that of the base material. 2211 and the active material layer 2212 including the thickness of the entire main body portion 22a.
- the thickness direction of the pole tabs 22 b extends along the thickness direction of the plurality of foil materials (ie, the first direction X shown in the figure), and the thickness direction of the main body portion 22 a extends along the thickness direction of the pole piece. (ie, the first direction X shown in the figure) extends.
- the thickness of the pole tab 22b is greater than the thickness of the main body area of the pole piece, then after the pole pieces are rolled or stacked into a multi-layer structure to form the electrode assembly 22, it can effectively ensure that the pole tab 22b can more fully fill the gap between two adjacent layers of pole pieces.
- the gap reduces the risk of the laser penetrating into the main body 22a through the gap between the pole tabs 22b of the two layers of pole pieces, thereby effectively ensuring the safety of the battery 100.
- Welding multiple foil materials to each other means welding multiple foil materials to each other along their stacking direction (ie, the first direction X).
- the welding area 2217 refers to an area where multiple foils are connected to each other along their stacking direction.
- multiple foils can be welded by laser welding or other welding methods, or multiple foils can be welded to each other by ultrasonic seam welding.
- the welding area 2217 formed by welding can further thicken the thickness of the tab 22b. In this way, the thickness requirement of the tab 22b can be achieved by using a smaller number of foil layers to weld each other. It is beneficial to save foil and reduce the weight of the tab 22b; at the same time, multiple foils are welded to each other, which can effectively improve the overall structural strength and stability of the tab 22b, thereby reducing the bending of the tab 22b during the winding and stacking process of the pole piece. Risk of deformation such as bending and warping.
- the welding area 2217 includes multiple rows of sub-welding areas 2217a.
- the multiple rows of sub-welding areas 2217a are arranged along the width direction of the pole piece.
- Each row of sub-welding areas 2217a includes multiple rows of sub-welding areas 2217a spaced along the length direction of the pole piece.
- Sub-welding areas 2217a, two adjacent rows of sub-welding areas 2217a are offset from each other.
- each row of sub-welding areas 2217a includes a plurality of sub-welding areas 2217a spaced apart along the second direction Y.
- multiple rows of sub-welding areas 2217a may also be arranged along the second direction Y, and each row of sub-welding areas 2217a includes a plurality of sub-welding areas 2217a spaced apart along the third direction Z.
- the welding area 2217 includes a plurality of sub-welding areas 2217a, that is, multi-point welding of multiple foils, which effectively improves the stability of the multi-layer foil connection and the overall structural strength.
- the multi-point welding method can increase the thickness of the tab 22b in a balanced manner.
- the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece.
- the welding area 2217 forms a recess 2217b on the first surface 2215.
- Region 2217 forms a convex portion 2217c on second surface 2216.
- the thickness direction of the pole piece extends along the first direction X, that is to say, the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the first direction
- a convex portion 2217c is formed on the second surface 2216 at a position corresponding to the concave portion 2217b.
- the multi-layer foil material can be welded by seam welding.
- the welding head forms a concave portion 2217b on the first surface 2215 and a convex portion 2217c on the second surface 2216.
- the welding area 2217 forms a convex portion 2217c on one side of the pole tab 22b in the thickness direction, and a concave portion 2217b on the other side of the pole tab 22b in the thickness direction.
- the welding area 2217 The concave portion 2217b and the convex portion 2217c formed on the pole tab 22b can at least partially fit into each other, thereby further effectively blocking the vertical penetration of laser light into the main body portion 22a of the pole piece through the gap between the pole tabs 22b of the two layers of pole pieces.
- the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece.
- the area of the welding zone 2217 is S1
- the area of the first surface 2215 is S2, which satisfies: 0.4 ⁇ S1/S2 ⁇ 0.8.
- the tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the first direction X, and the area of the welding area 2217 in the plane perpendicular to the first direction X is S1.
- 0.4 ⁇ S1/S2 ⁇ 0.8 that is, the ratio of the area S1 of the welding zone 2217 to the area S2 of the first surface 2215 can be 0.4/0.43, 0.5, 0.6, 0.7, 0.75, 0.8, etc., which is greater than or equal to 0.4 and less than or equal to 0.8. Value, in some embodiments, may satisfy 0.4 ⁇ S1/S2 ⁇ 0.6. Optionally, the ratio of the area S1 of the welding area 2217 to the area S2 of the first surface 2215 is 0.6.
- the area of the welding zone 2217 occupies an excessively large area of the first surface 2215 of the pole lug 22b, the difficulty of the welding process will be greatly increased, which is not conducive to improving production efficiency and introducing mass production; if the area of the welding zone 2217 occupies the first surface 2215 of the pole lug 22b, If the area of surface 2215 is too small, the uniformity of the thickness of tab 22b cannot be guaranteed, and the overall structural strength of tab 22b cannot be effectively guaranteed, thereby failing to effectively reduce the risk of deformation of tab 22b.
- the area of welding zone 2217 occupies a very large area.
- the area of the first surface 2215 of the lug 22b is 40% to 80%, which can effectively ensure the overall structural strength and stability of the lug 22b without increasing the process difficulty.
- the plurality of foils includes a first foil 2213 and at least one second foil 2214.
- the first foil 2213 is integrally formed with the base material 2211, and the at least one second foil
- the material 2214 is connected to one or both sides of the first foil material 2213 in the thickness direction.
- the second foil material can be connected to both sides or one side of the first foil material 2213 in the thickness direction through a welding process.
- the number of the second foil material 2214 can be one or multiple. When the second foil material 2214 When there are multiple second foils 2214 , all of them may be located on one side of the first foil 2213 in the thickness direction, or they may be distributed on both sides of the first foil 2213 in the thickness direction.
- the area of the substrate 2211 that is not coated with the active material layer 2212 can directly form the first foil 2213.
- the plurality of foil materials include a first foil material 2213 that is integrally formed with the base material 2211.
- a blank area uncoated with active material can be reserved on the base material 2211, and the blank area forms the first foil material 2213.
- the second foil material 2214 is connected to the first foil material 2213 or the base material 2211.
- the arrangement of the first foil material 2213 can provide a connection support point for the second foil material 2214, thereby effectively reducing the connection between the tab 22b and the base material.
- the process difficulty of 2211 is conducive to further improving the production efficiency of battery 100.
- the first foil 2213 extends from one end to the other end in the length direction of the substrate 2211.
- the length direction of the base material 2211 extends along the second direction Y, and the first foil material 2213 extends from one end of the base material 2211 in the second direction Y to the other end of the base material 2211 in the second direction Y.
- the length of the first foil material is consistent with the length of the base material 2211, so that the electrode assembly 22 with full tab 22b can be formed after the pole piece is rolled, thereby further increasing the effective welding area of the tab 22b and ensuring that the tab 22b is connected to the current-carrying components.
- the stability of the connection and the effective flow area of the tab 22b are ensured, which is conducive to ensuring the safety of the battery 100.
- the second foil 2214 extends from one end to the other end in the length direction of the substrate 2211.
- the length direction of the base material 2211 extends along the second direction Y, and the second foil material 2214 extends from one end of the base material 2211 in the second direction Y to the other end of the base material 2211 in the second direction Y.
- the length of the second foil material is consistent with the length of the base material 2211, so that the pole piece can be rolled to form the electrode assembly 22 with all tabs 22b, and the uniformity of the thickness of the tabs 22b can be effectively ensured.
- the second foil 2214 is connected to both sides of the first foil 2213 in the thickness direction.
- the second foil materials 2214 include a plurality of second foil materials 2214, and the plurality of second foil materials 2214 are distributed on both sides of the thickness direction of the first foil material 2213.
- One second foil 2214 may be provided on the same side of the first foil 2213 in the thickness direction, or two, three, four or even more second foils 2214 may be stacked.
- the number of the second foil 2214 on both sides of the first foil 2213 in the thickness direction may be the same or different.
- the second foil material thickens the thickness of the first foil material 2213 from both sides in the thickness direction of the first foil material 2213. Compared with the structure in which the second foil material 2214 is provided on one side of the first foil material 2213, the second foil material 2213 can effectively reduce the thickness of the first foil material 2213. There is a risk of bending and deformation of the foil material 2213 due to force.
- the second foil 2214 is distributed in equal numbers on both sides of the first foil 2213 in the thickness direction.
- the number of the second foil materials in the thickness direction of the first foil material 2213 may be one, two, three or even more.
- the second foil materials are distributed in equal numbers on both sides of the first foil material 2213 in the thickness direction, further effectively reducing the risk of the first foil material 2213 being bent due to force.
- the first foil material 2213 and the second foil material 2214 are made of the same material.
- the first foil material 2213 and the base material 2211 are integrally formed.
- the first foil material 2213 can be made of the same material as the base material 2211.
- the second foil material 2214 can also be made of the same material as the base material 2211.
- the first foil material and the second foil material 2214 are made of the same material to ensure the stability of the polarity of the tab 22b and at the same time, facilitate the processing and manufacturing of the tab 22b.
- the dimension of the second foil 2214 along the width direction of the pole piece is H1
- the dimension of the first foil 2213 along the width direction of the pole piece is H2, which satisfies; 1 mm ⁇ H1 ⁇ H2.
- the width direction of the pole piece extends along the third direction Z
- the dimension of the second foil 2214 along the third direction Z is H1
- the dimension of the first foil 2213 along the third direction Z is H2.
- the size of the second foil 2214 along the third direction Z and the size of the first foil 2213 along the third direction Z are both greater than or equal to 1 mm. At the same time, the size of the second foil 2214 along the third direction Z is less than or equal to The size of the first foil 2213 along the third direction Z.
- the size of the second foil 2214 along the third direction Z may be 1 mm, or 1.1 mm, 1.2 mm, 2 mm, 3 mm, etc., and the size of the first foil 2213 along the third direction Z may be the same as
- the size of the second foil 2214 along the third direction Z is the same, or may be larger than the size of the second foil 2214 along the third direction Z.
- the size of the second foil 2214 along the third direction Z is the same as the size of the first foil 2213 along the third direction Z.
- the width of the second foil material is greater than or equal to 1 mm and less than or equal to the width of the first foil material 2213 to ensure that the second foil material 2214 evenly increases the thickness of the tab 22b in the width direction and is effectively compatible with the incoming foil material error to ensure that the foil material the welding area and welding operability; at the same time, the second foil 2214 is prevented from being too wide and affecting the energy density of the battery 100.
- the width of the second foil 2214 is too small, the effective welding width cannot be guaranteed, and the manufacturing process of the tab 22b is difficult; when the second foil 2214 is too wide, it is not conducive to reducing the material cost and the weight of the battery cell 20, and will occupy Too much internal space of the battery cell 20 affects the energy density of the battery cell 20 .
- Figure 6 is a schematic structural diagram of an electrode assembly provided by some embodiments of the present application
- Figure 7 is a cross-sectional view of the electrode assembly shown in Figure 8 along the B-B direction.
- Figure 8 is a partial enlarged view of part C shown in Figure 7.
- Some embodiments of the present application provide an electrode assembly 22.
- the electrode assembly 22 includes a positive electrode piece 221, a negative electrode piece 222 and a separator 223.
- the positive electrode piece 221, the negative electrode piece 222 and the separator 223 are stacked and rolled to form the electrode assembly 22.
- the separator 223 is disposed between the positive electrode piece 221 and the negative electrode piece 222; wherein at least one of the positive electrode piece 221 and the negative electrode piece 222 is the electrode piece described in any of the above solutions.
- both the positive electrode piece 221 and the negative electrode piece 222 are the electrode pieces of the above solution.
- the positive electrode piece 221, the negative electrode piece 222 and the separator 223 are stacked and rolled to form the electrode assembly 22.
- the tabs 22b of the positive electrode piece 221 and/or the negative electrode piece 222 include multi-layer foil materials, and the tabs 22b of the multi-layer foil materials are effective.
- the gap between two adjacent layers of pole pieces is filled, thereby effectively preventing the problem of welding through the main body 22a of the electrode assembly 22 during laser welding.
- the multi-layer foil pole tab 22b effectively increases the welding capacity of the welding end surface of the pole tab 22b.
- the electrode assembly 22 is cylindrical so as to form a cylindrical battery cell 20 .
- the electrode assembly 22 may also have a flat structure.
- both the positive electrode piece 221 and the negative electrode piece 222 are the electrode pieces described in any of the above solutions, and the tab 22b of the positive electrode piece 221 is located at one end in the direction of the winding axis of the electrode assembly 22, The tab 22 b of the negative electrode piece 222 is located at the other end in the winding axis direction of the electrode assembly 22 .
- the winding axis of the electrode assembly 22 extends along the third direction Z
- the tab 22b of the positive electrode piece 221 is located at one end of the electrode assembly 22 along the third direction Z
- the tab 22b of the negative electrode piece 222 is located at The other end of the electrode assembly 22 along the third direction Z.
- the tabs 22b of the positive electrode piece 221 and the negative electrode piece 222 both include multi-layer foil materials, so that the tabs 22b of the positive electrode piece 221 and the tabs 22b of the negative electrode piece 222 are both thickened, thereby effectively ensuring the durability of the electrode assembly 22
- the stability of the positive and negative electrode welding is improved, and the overall production efficiency of the electrode assembly 22 is improved; the tabs 22b of the positive electrode piece 221 and the tabs 22b of the negative electrode piece 222 are distributed at both ends of the winding axis direction to facilitate the formation of a full pole
- the lug 22b electrode assembly 22 ensures the welding area of the end surface of the lug 22b.
- the plurality of foils includes a first foil 2213 and at least one second foil 2214 , and the first foil 2213 is in contact with the base material. 2211 is integrally formed, and the at least one second foil 2214 is connected to one or both sides of the first foil 2213 in the thickness direction; the thickness of the positive electrode piece 221 is D1, and the negative electrode piece 222 The thickness of is D2, the thickness of the first foil 2213 is D3, the thickness of the second foil 2214 is D4, the thickness of the separator 223 is D5, and the number of layers of the second foil 2214 is n , satisfying, 0.3mm ⁇ D4 ⁇ n ⁇ D1+D2+D5 ⁇ 2-D3.
- the thickness D4 of the second foil material is multiplied by the number of layers n of the second foil material 2214 to obtain the overall thickness dimension of the second foil material 2214.
- the overall thickness of the second foil material 2214 can be 0.3mm, 0.4mm, 0.5mm, etc. Any value greater than or equal to 0.3mm.
- D1 5mm
- D2 5mm
- D3 1mm
- D4 0.5mm
- D5 1mm
- n 20
- D1+D2+D5 ⁇ 2-D3 11mm
- D4 ⁇ n 10mm
- the overall thickness of the second foil 2214 may be equal to or less than D1 + D2 + D5 ⁇ 2 - D3.
- the overall thickness of the multi-layer second foil material 2214 is too small, the structural stability and over-current capability of the tab 22b cannot be effectively guaranteed, and the connection process with the base material 2211 is too difficult. If the multi-layer second foil material 2214 If the thickness of the electrode assembly is too thick, when the pole pieces are wound or stacked, the tabs 22b will be deformed due to overcrowding, which is not conducive to reducing the weight of the electrode assembly 22, and will cause the tabs 22b to be too large, affecting the battery cells. At the same time, the smoothness of electrolyte infiltration will also be affected because the tabs 22b of the two layers of pole pieces with the same polarity are too closely attached.
- the overall thickness of the multi-layer second foil material 2214 in the technical solution of this application is greater than or equal to 0.3mm, which effectively ensures the structural stability and flow capacity of the tab 22b and ensures the processing technology for connecting the second foil material 2214 to the base material 2211
- the present application also provides a battery cell 20.
- the battery cell 20 includes the electrode assembly 22 as described in any of the above solutions.
- the present application provides a battery 100 including the battery cell 20 described in the above solution.
- the present application also provides an electrical device, including the battery cell 20 described in the above solution, and the battery cell 20 is used to provide electric energy.
- the electrical device may be any of the aforementioned electrical devices.
- the pole piece includes a main body part 22a and a pole lug 22b.
- the main body part 22a includes a base material 2211.
- the pole lug 22b is connected to the base material 2211.
- the ear 22b includes a plurality of foil materials stacked along the thickness direction of the pole piece.
- the plurality of foil materials include a first foil material 2213 and a plurality of second foil materials 2214.
- the first foil material 2213 is integrally formed with the base material 2211, and the plurality of second foil materials 2214 are connected to the first foil material 2213 in the thickness direction.
- the number of the second foil 2214 on both sides in the thickness direction of the first foil 2213 is the same.
- Both the first foil material 2213 and the second foil material 2214 extend from one end to the other end in the length direction of the base material 2211 .
- the plurality of second foils 2214 and the first foil 2213 mutually form a welding area 2217
- the welding area 2217 includes multiple rows of sub-welding areas 2217a.
- the multiple rows of sub-welding areas 2217a are arranged along the width direction of the pole piece, and each row
- the sub-welding areas 2217a include a plurality of sub-welding areas 2217a spaced apart along the length direction of the pole piece, and two adjacent rows of sub-welding areas 2217a are offset from each other.
- the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece.
- a plurality of sub-welding areas 2217a form a plurality of recesses 2217b on the first surface 2215, and a plurality of sub-welding areas 2217a are formed on the second surface 2216.
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Abstract
Provided in the present application are an electrode sheet, an electrode assembly, a battery cell, a battery and an electric apparatus. The electrode sheet comprises a main body portion, the main body portion comprising a base material; and tabs which are connected to the base material, the tabs comprising a plurality of foil materials which are arranged in a stacked manner in the thickness direction of the electrode sheet, and the thickness of the tabs being greater than the thickness of the base material. In the technical solution of the present application, the tabs having multiple layers of foil materials effectively fill the gap between every two adjacent electrode sheets, thereby effectively avoiding the problem of main body portions being melt through during laser welding, and helping to ensure the safety of batteries. Meanwhile, during welding of tabs to adaptors or to other electric energy current flow-through members or to other busbar members, pretreatments such as flattening and stacking are not needed for tabs, so that the assembling process of battery cells is effectively simplified, and waste of the production time caused by a high tab flattening fault rate is avoided, thus effectively improving the production efficiency of batteries.
Description
相关申请的交叉引用Cross-references to related applications
本申请要求享有2022年07月21日提交的名称为“极片、电极组件、电池单体、电池及用电装置”的中国专利申请(202221877066.5)的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to the Chinese patent application (202221877066.5) titled "Pole Pieces, Electrode Assemblies, Battery Cells, Batteries and Electrical Devices" submitted on July 21, 2022. The entire content of this application is incorporated by reference. into this article.
本申请涉及电池技术领域,特别是涉及一种极片、电极组件、电池单体、电池及用电装置。The present application relates to the field of battery technology, and in particular to a pole piece, an electrode assembly, a battery cell, a battery and an electrical device.
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor related to their development.
在电池技术中,如何在保证电池安全性的同时提高电池的生产效率,是一个亟待解决的问题。In battery technology, how to improve battery production efficiency while ensuring battery safety is an urgent problem to be solved.
发明内容Contents of the invention
本申请提供一种极片、电极组件、电池单体、电池及用电装置,能够在保证电池安全性的同时有效提高电池的生产效率。This application provides a pole piece, electrode assembly, battery cell, battery and electrical device, which can effectively improve the production efficiency of the battery while ensuring the safety of the battery.
第一方面,本申请提供了一种极片,包括:主体部,主体部包括基材;极耳,与基材连接,极耳包括沿极片的厚度方向层叠设置的多个箔材,极耳的厚度大于基材的厚度。In a first aspect, the application provides a pole piece, including: a main body part including a base material; and pole tabs connected to the base material. The pole tabs comprise a plurality of foil materials stacked along the thickness direction of the pole piece. The thickness of the ears is greater than the thickness of the base material.
本申请技术方案中,极片的极耳包括沿极片的厚度方向层叠设置的多个箔材,多层箔材形成的极耳的整体厚度大于基材的厚度,极片形成电极组件后,多层箔材的极耳有效填充相邻两层极片之间的间隙,从而有效防止激光焊接时焊穿主体部的问题,同时,多层箔材的极耳有效增加极耳的焊接端面的焊接面积,从而有效防止激光焊接时的虚焊问题,进一步有效提高焊接稳定性,有利于保证电池的安全性;再者,因为多层箔材的极耳有效增加极耳的焊接端面的焊接面积,所以在进行极耳与转接件或其他电能过流、汇流部件焊接时,可以不必对极耳进行揉平、堆叠等预处理,从而有效简化电池单体的组装工序,并避免极耳揉平故障率高带来的生产时间浪费,进而有效提高电池的生产效率。In the technical solution of this application, the pole tab of the pole piece includes multiple foil materials stacked along the thickness direction of the pole piece. The overall thickness of the pole tab formed by the multi-layer foil materials is greater than the thickness of the base material. After the pole piece is formed into the electrode assembly, The multi-layer foil tabs effectively fill the gap between two adjacent layers of pole pieces, thereby effectively preventing the problem of welding through the main body during laser welding. At the same time, the multi-layer foil tabs effectively increase the welding end surface of the tabs. The welding area can effectively prevent the problem of false welding during laser welding, further effectively improve the welding stability, and help ensure the safety of the battery; furthermore, because the multi-layer foil tabs effectively increase the welding area of the welding end face of the tabs , so when welding the tabs to adapters or other power overcurrent and busing components, there is no need to perform pre-processing such as flattening or stacking the tabs, thus effectively simplifying the assembly process of the battery cells and avoiding rubbing of the tabs. This eliminates the waste of production time caused by high failure rates, thereby effectively improving battery production efficiency.
根据本申请的一些实施例,极耳的厚度大于主体部的厚度。According to some embodiments of the present application, the thickness of the tab is greater than the thickness of the main body.
上述技术方案中,极耳的厚度大于极片主体区的厚度,将极片卷绕或堆叠呈多层结构后,可有效保证极耳能够更充分的填充相邻两层极片之间的间隙,降低激光经两层极片的极耳之间的间隙穿入主体部的风险,从而有效保证电池的安全性。In the above technical solution, the thickness of the pole tab is greater than the thickness of the main body area of the pole piece. After the pole pieces are rolled or stacked into a multi-layer structure, it can effectively ensure that the pole tab can more fully fill the gap between two adjacent layers of pole pieces. , reducing the risk of laser penetrating into the main body through the gap between the tabs of the two layers of pole pieces, thereby effectively ensuring the safety of the battery.
根据本申请的一些实施例,多个箔材相互焊接形成焊接区。According to some embodiments of the present application, multiple foils are welded to each other to form a welding zone.
上述技术方案中,多个箔材相互焊接形成焊接区,焊接形成的焊接区可进一步加厚极耳的厚度,这样,采用较少层数的箔材相互焊接即可达到极耳的厚度需求,有利于节省箔材、降低极耳重量;同时,多个箔材相互焊接,可有效提高极耳的整体结构强度和稳定性,从而降低极耳在极片卷绕、层叠过程中发生弯折、翘曲等变形的风险。In the above technical solution, multiple foils are welded to each other to form a welding zone. The welding zone formed by welding can further thicken the thickness of the tab. In this way, the thickness requirement of the tab can be achieved by welding a smaller number of foils to each other. It is beneficial to save foil and reduce the weight of the tab; at the same time, multiple foils are welded to each other, which can effectively improve the overall structural strength and stability of the tab, thereby reducing the bending and bending of the tab during the winding and lamination process of the pole piece. Risk of deformation such as warping.
根据本申请的一些实施例,焊接区包括多排子焊接区,多排子焊接区沿极片的宽度方向排列,每排子焊接区包括沿极片的长度方向间隔设置的多个子焊接区,相邻的两排子焊接区相互错位设置。According to some embodiments of the present application, the welding area includes multiple rows of sub-welding areas, the multiple rows of sub-welding areas are arranged along the width direction of the pole piece, and each row of sub-welding areas includes multiple sub-welding areas spaced apart along the length direction of the pole piece, Two adjacent rows of sub-welding areas are offset from each other.
上述技术方案中,焊接区包括多个子焊接区,多个子焊接区在极耳上间隔分布,有效提高多层箔材连接的稳定性和整体结构强度,另外,多点焊接的方式可均衡增加极耳的厚度。In the above technical solution, the welding zone includes multiple sub-welding zones, which are spaced apart on the tabs, effectively improving the stability of the multi-layer foil connection and the overall structural strength. In addition, the multi-point welding method can increase the polarity in a balanced manner. The thickness of the ear.
根据本申请的一些实施例,极耳包括沿极片的厚度方向相对设置的第一表面和第二表面,焊接区在第一表面形成凹部,焊接区在第二表面形成凸部。According to some embodiments of the present application, the pole tab includes a first surface and a second surface that are oppositely arranged along the thickness direction of the pole piece, the welding zone forms a concave portion on the first surface, and the welding zone forms a convex portion on the second surface.
上述技术方案中,焊接区在极耳的厚度方向上的一侧形成凸部,在极耳的厚度方向的另一侧形成凹部,当极片卷绕或堆叠呈多层结构后,焊接区在极耳上形成的凹部和凸部可以至少部分相互嵌合,从而进一步有效阻挡激光经两层极片的极耳之间的间隙垂直穿入极片的主体部。In the above technical solution, the welding area forms a convex part on one side in the thickness direction of the pole tab, and a concave part is formed on the other side in the thickness direction of the pole tab. When the pole pieces are wound or stacked to form a multi-layer structure, the welding area is formed on The concave portion and the convex portion formed on the pole tabs can at least partially fit into each other, thereby further effectively blocking the vertical penetration of laser light into the main body of the pole piece through the gap between the pole tabs of the two layers of pole pieces.
根据本申请的一些实施例,极耳包括沿极片的厚度方向相对设置的第一表面和第二表面,焊接区的面积为S1,第一表面的面积为S2,满足:0.4≤S1/S2≤0.8。According to some embodiments of the present application, the pole tab includes a first surface and a second surface arranged oppositely along the thickness direction of the pole piece. The area of the welding zone is S1 and the area of the first surface is S2, satisfying: 0.4≤S1/S2 ≤0.8.
上述技术方案中,焊接区的面积占据极耳的第一表面的面积40%至80%,可在不增加工艺难度的同时有效保证极耳的整体结构强度和稳定性,如果焊接区面积占据极耳的第一表面的面积过大,则会大幅度提高焊接工艺难度,不利于提高生产效率和导入大批量生产;如果焊接区面积占据极耳的第一表面的面积过小,则无法保证极耳的厚度的均匀性,且无法有效保证极耳的整体结构强度,从而无法有效降低极耳变形的风险。In the above technical solution, the area of the welding zone occupies 40% to 80% of the area of the first surface of the tab, which can effectively ensure the overall structural strength and stability of the tab without increasing the process difficulty. If the area of the welding zone occupies a very large area, If the area of the first surface of the lug is too large, it will greatly increase the difficulty of the welding process, which is not conducive to improving production efficiency and introducing mass production; if the area of the welding area occupying the first surface of the lug is too small, the polarity cannot be guaranteed. The uniformity of the thickness of the lug cannot be effectively guaranteed, and the overall structural strength of the lug cannot be effectively guaranteed, thereby failing to effectively reduce the risk of deformation of the lug.
根据本申请的一些实施例,多个箔材包括第一箔材和至少一个第二箔材,第一箔材与基材一体成型,至少一个第二箔材连接于第一箔材的厚度方向上的一侧或两侧。According to some embodiments of the present application, the plurality of foil materials include a first foil material and at least one second foil material. The first foil material is integrally formed with the base material, and the at least one second foil material is connected to the thickness direction of the first foil material. on one or both sides.
上述技术方案中,多个箔材包括与基材一体成型的第一箔材,在实际生产中,可在基材上预留未涂覆活性物质的空白区,该空白区形成第一箔材,再将第二箔材与第一箔材或基材连接即可,第一箔材的设置可为第二箔材提供连接支撑点,从而有效降低极耳连接于基材的工艺难度,有利于进一步提高电池生产效率。In the above technical solution, the plurality of foils include a first foil that is integrally formed with the base material. In actual production, a blank area uncoated with active material can be reserved on the base material, and this blank area forms the first foil. , and then connect the second foil material to the first foil material or the base material. The setting of the first foil material can provide a connection support point for the second foil material, thereby effectively reducing the process difficulty of connecting the tab to the base material. It is conducive to further improving battery production efficiency.
根据本申请的一些实施例,第一箔材从基材的长度方向上的一端延伸至另一端。According to some embodiments of the present application, the first foil extends from one end to the other end in the length direction of the substrate.
上述技术方案中,第一箔材的长度与基材的长度一致,以便于极片卷绕后形成全极耳电极组件,从而进一步加大极耳的有效焊接面积,保证极耳与过流部件连接的稳定性,且有效保证极耳的过流面积,有利于保证电池的安全性。In the above technical solution, the length of the first foil is consistent with the length of the base material, so that the pole piece can be rolled to form a full-tab electrode assembly, thereby further increasing the effective welding area of the pole and ensuring that the pole and current-carrying components The stability of the connection and effectively ensuring the overflow area of the tabs are conducive to ensuring the safety of the battery.
根据本申请的一些实施例,第二箔材从基材的长度方向上的一端延伸至另一端。According to some embodiments of the present application, the second foil extends from one end to the other end in the length direction of the substrate.
上述技术方案中,第二箔材的长度与基材的长度一致,以便于将极片卷绕后形成全极耳电极组件,且有效保证极耳的厚度的均匀性。In the above technical solution, the length of the second foil material is consistent with the length of the base material, so that the pole piece can be rolled to form a full-tab electrode assembly, and the uniformity of the thickness of the tab can be effectively ensured.
根据本申请的一些实施例,第一箔材的厚度方向上的两侧均连接有第二箔材。According to some embodiments of the present application, the second foil is connected to both sides in the thickness direction of the first foil.
上述技术方案中,第二箔材从第一箔材的厚度方向的两侧加厚第一箔材的厚度,相较于第二箔材设置于第一箔材一侧的结构,可有效降低第一箔材受力弯折、变形的风险。In the above technical solution, the second foil material thickens the thickness of the first foil material from both sides in the thickness direction of the first foil material. Compared with the structure in which the second foil material is arranged on one side of the first foil material, the thickness of the first foil material can be effectively reduced. The risk of bending and deformation of the first foil material due to force.
根据本申请的一些实施例,第二箔材在第一箔材的厚度方向上的两侧等数量分布。According to some embodiments of the present application, the second foil materials are distributed in equal numbers on both sides of the first foil material in the thickness direction.
上述技术方案中,第二箔材在第一箔材的厚度方向上的两侧等数量分布,进一步有效降低第一箔材受力弯折的风险。In the above technical solution, the second foil materials are distributed in equal numbers on both sides of the first foil material in the thickness direction, which further effectively reduces the risk of the first foil material being bent due to force.
根据本申请的一些实施例,第一箔材和第二箔材的材质相同。According to some embodiments of the present application, the first foil material and the second foil material are made of the same material.
上述技术方案中,第一箔材和第二箔材的材质相同,以保证极耳的极性稳定。In the above technical solution, the first foil material and the second foil material are made of the same material to ensure stable polarity of the tabs.
根据本申请的一些实施例,第二箔材的沿极片的宽度方向的尺寸为H1,第一箔材的沿极片的宽度方向的尺寸为H2,满足;1mm≤H1≤H2。According to some embodiments of the present application, the dimension of the second foil along the width direction of the pole piece is H1, and the dimension of the first foil along the width direction of the pole piece is H2, which satisfies; 1 mm ≤ H1 ≤ H2.
上述技术方案中,第二箔材的宽度大于等于1mm且小于等于第一箔材的宽度,以保证第二箔材均匀增加极耳宽度方向上的厚度,且有效兼容箔材来料误差,保证箔材之间的焊接面积及焊接可操作性;同时,避免第二箔材过宽而影响电池能量密度。当第二箔材的宽度过小时,无法保证有效焊接宽度,极耳制造工艺难度高;当第二箔材过宽时,不利于降低材料成本和电池单体重量,且会占用过多电池单体内部空间,影响电池单体能量密度。In the above technical solution, the width of the second foil material is greater than or equal to 1mm and less than or equal to the width of the first foil material to ensure that the second foil material evenly increases the thickness in the tab width direction and is effectively compatible with the incoming foil material error to ensure Welding area and welding operability between foils; at the same time, avoid the second foil being too wide and affecting the battery energy density. When the width of the second foil is too small, the effective welding width cannot be guaranteed, and the tab manufacturing process is difficult; when the second foil is too wide, it is not conducive to reducing material costs and battery cell weight, and will occupy too many battery cells. The internal space of the battery affects the energy density of the battery cell.
第二方面,本申请提供一种电极组件,包括正极极片、负极极片和隔膜,正极极片、负极极片和隔膜层叠卷绕形成电极组件,隔膜设置于正极极片和负极极片之间;其中,正极极片和负极极片中的至少一者为上述任一项所述的极片。In a second aspect, the application provides an electrode assembly, including a positive electrode piece, a negative electrode piece and a separator. The positive electrode piece, the negative electrode piece and the separator are stacked and rolled to form an electrode assembly. The separator is disposed between the positive electrode piece and the negative electrode piece. time; wherein, at least one of the positive electrode piece and the negative electrode piece is the pole piece described in any one of the above.
上述技术方案中,正极极片、负极极片和隔膜层叠卷绕形成电极组件,正极极片和/或负极极片的极耳包括多层箔材,多层箔材的极耳有效填充相邻两层极片之间的间隙,从而有效防止激光焊接时焊穿电极组件的主体部的问题,同时,多层箔材的极耳有效增加极耳的焊接端面的焊接面积,从而有效防止激光焊接时的虚焊问题,进而有效提高焊接稳定性,以有效保证电池的安全性;再者,可以不必对电极组件的极耳进行揉平、堆叠等预处理,从而有效简化电池单体的组装工序,并避免极耳揉平故障率高带来的生产时间浪费,进而有效提高电池的生产效率。In the above technical solution, the positive electrode piece, the negative electrode piece and the separator are stacked and rolled to form an electrode assembly. The tabs of the positive electrode piece and/or the negative electrode piece include multi-layer foil materials, and the tabs of the multi-layer foil materials effectively fill adjacent electrodes. The gap between the two layers of pole pieces effectively prevents the problem of welding through the main body of the electrode assembly during laser welding. At the same time, the multi-layer foil tab effectively increases the welding area of the welding end face of the tab, thereby effectively preventing laser welding. This can effectively improve the welding stability and effectively ensure the safety of the battery; in addition, it is not necessary to perform pre-processing such as flattening and stacking the tabs of the electrode assembly, thereby effectively simplifying the assembly process of the battery cells. , and avoid the waste of production time caused by the high failure rate of tab flattening, thereby effectively improving the production efficiency of the battery.
根据本申请的一些实施例,所述电极组件呈圆柱形。According to some embodiments of the present application, the electrode assembly is cylindrical.
上述技术方案中,电极组件呈圆柱形,以形成圆柱电池单体。In the above technical solution, the electrode assembly is cylindrical to form a cylindrical battery cell.
根据本申请的一些实施例,正极极片和负极极片均为上述任一项所述的极片,正极极片的极耳位于电极组件的卷绕轴线方向上的一端,负极极片的极耳位于电极组件的卷绕轴线方向上的另一端。According to some embodiments of the present application, both the positive electrode piece and the negative electrode piece are the pole pieces described in any one of the above, the tab of the positive electrode piece is located at one end of the winding axis direction of the electrode assembly, and the tab of the negative electrode piece is The ear is located at the other end in the winding axis direction of the electrode assembly.
上述技术方案中,正极极片和负极极片的极耳均包括多层箔材,使得正极极片的极耳和负极极片的极耳均得到加厚,从而有效保证电极组件的正负极焊接的稳定性,并整体提高电极组件的生产效率;正极极片的极耳和负极极片的极耳分布于卷绕轴线方向的两端,以便于形成全极耳电极组件,保证极耳端面的焊接面积。In the above technical solution, the tabs of the positive electrode piece and the negative electrode piece both include multi-layer foil materials, so that the tabs of the positive electrode piece and the tabs of the negative electrode piece are both thickened, thereby effectively ensuring the positive and negative electrodes of the electrode assembly. The stability of welding and the overall improvement of the production efficiency of the electrode assembly; the tabs of the positive electrode piece and the tabs of the negative electrode piece are distributed at both ends of the winding axis direction to facilitate the formation of a full-tab electrode assembly and ensure the tab end surface welding area.
根据本申请的一些实施例,所述多个箔材包括第一箔材和至少一个第二箔材,所述第一箔材与所述基材一体成型,所述至少一个第二箔材连接于所述第一箔材的厚度方向上的一侧或两侧;所述正极极片的厚度为D1,所述负极极片的厚度为D2,所述第一箔材的厚度为D3,所述第二箔材的厚度为D4,所述隔膜的厚度为D5,所述第二箔材的层数为n,满足,0.3mm≤D4×n≤D1+D2+D5×2-D3。According to some embodiments of the present application, the plurality of foils includes a first foil and at least one second foil, the first foil is integrally formed with the base material, and the at least one second foil is connected On one or both sides in the thickness direction of the first foil; the thickness of the positive electrode piece is D1, the thickness of the negative electrode piece is D2, the thickness of the first foil material is D3, so The thickness of the second foil is D4, the thickness of the separator is D5, and the number of layers of the second foil is n, which satisfies 0.3mm≤D4×n≤D1+D2+D5×2-D3.
上述技术方案中,如果多层第二箔材的整体厚度过小,无法有效保证极耳的结构稳定性和过流能力,且其与基材的连接工艺过于困难,而如果多层第二箔材的厚度过厚,当极片卷绕或层叠后,极耳会因为过于拥挤而受力变形,且不利于降低电极组件的重量,并会造成极耳的体积过大,影响电池单体的能量密度,本申请技术方案中多层第二箔材的整体厚度大于等于0.3mm,有效保证极耳的结构稳定性和过流能力,并且保证将第二箔材连接到基材的加工工艺的可行性;同时,多层第二箔材的整体厚度小于等于第一极片、第二极片和两层隔膜的厚度之和与第一箔材的厚度之差,可有效避免极片卷绕或层叠后,相邻两层极片的极耳贴合过密而导致极耳过度变形,同时避免极耳整体体积过大,降低电池单体的能量密度并增加电池单体的整体重量。In the above technical solution, if the overall thickness of the multi-layer second foil is too small, the structural stability and over-current capability of the tab cannot be effectively guaranteed, and the connection process with the base material is too difficult. If the thickness of the material is too thick, when the pole pieces are rolled or laminated, the tabs will be deformed due to overcrowding, which is not conducive to reducing the weight of the electrode assembly, and will cause the tabs to be too large, affecting the performance of the battery cells. Energy density, the overall thickness of the multi-layer second foil material in the technical solution of this application is greater than or equal to 0.3mm, effectively ensuring the structural stability and over-current capability of the tab, and ensuring the processing technology of connecting the second foil material to the base material Feasibility; at the same time, the overall thickness of the multi-layer second foil is less than or equal to the difference between the sum of the thicknesses of the first pole piece, the second pole piece and the two-layer separator and the thickness of the first foil, which can effectively avoid the winding of the pole piece Or after stacking, the tabs of two adjacent layers of pole pieces are too close together, causing excessive deformation of the tabs. At the same time, the overall volume of the tabs is prevented from being too large, which reduces the energy density of the battery cell and increases the overall weight of the battery cell.
第二方面,本申请提供了一种电池单体,包括:如上述任一方案所述的电极组件。In a second aspect, the present application provides a battery cell, including: an electrode assembly as described in any of the above solutions.
第三方面,本申请提供了一种电池,包括上述方案所述的电池单体。In a third aspect, the present application provides a battery, including the battery cell described in the above solution.
第四方面,本申请提供了一种用电装置,包括上述方案所述的电池单体,所述电池单体用于提供电能。In a fourth aspect, the present application provides an electrical device, including the battery cell described in the above solution, where the battery cell is used to provide electric energy.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一些实施例提供的车辆的结构示意图;Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application;
图2为本申请一些实施例提供的电池的爆炸图;Figure 2 is an exploded view of a battery provided by some embodiments of the present application;
图3为本申请一些实施例提供的电池单体的爆炸图;Figure 3 is an exploded view of a battery cell provided by some embodiments of the present application;
图4为本申请一些实施例提供的极片的展开状态的主视图;Figure 4 is a front view of the deployed state of the pole piece provided by some embodiments of the present application;
图5为图4所示的极片的A-A方向的局部剖面图;Figure 5 is a partial cross-sectional view of the pole piece shown in Figure 4 along the A-A direction;
图6为本申请一些实施例提供的电极组件的结构示意图;Figure 6 is a schematic structural diagram of an electrode assembly provided by some embodiments of the present application;
图7为图8所示的电极组件的B-B方向的剖面图;Figure 7 is a cross-sectional view of the electrode assembly shown in Figure 8 along the B-B direction;
图8为图7所示的C部分的局部放大图。FIG. 8 is a partial enlarged view of part C shown in FIG. 7 .
在附图中,附图并未按照实际的比例绘制。In the drawings, the drawings are not drawn to actual scale.
标记说明:1000-车辆;100-电池;10-箱体;11-第一部分;12-第二部分;20-电池单体;21-外壳;211-壳体;212-盖体;22-电极组件;221-正极极片;22a-主体部;2211-基材;2212-活性物质层;22b-极耳;2213-第一箔材;2214-第二箔材;2215-第一表面;2216-第二表面;2217-焊接区;2217a-子焊接区;2217b-凹部;2217c-凸部;222-负极极片;223-隔膜;23-转接件;200-控制器;300-马达。Marking description: 1000-vehicle; 100-battery; 10-box; 11-first part; 12-second part; 20-battery cell; 21-outer shell; 211-casing; 212-cover; 22-electrode Component; 221-positive electrode piece; 22a-main part; 2211-substrate; 2212-active material layer; 22b-pole tab; 2213-first foil material; 2214-second foil material; 2215-first surface; 2216 -Second surface; 2217-welding area; 2217a-sub-welding area; 2217b-concave part; 2217c-convex part; 222-negative electrode piece; 223-diaphragm; 23-adaptor; 200-controller; 300-motor.
X-第一方向;Y-第二方向;Z-第三方向。X-first direction; Y-second direction; Z-third direction.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments These are part of the embodiments of this application, but not all of them. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the appended drawings is not intended to limit the scope of the claimed application, but rather to represent selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Sequence or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个)。In the description of the embodiments of this application, the term "plurality" refers to two or more (including two).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" and "vertical" The orientation or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the embodiments of the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“设置”“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接、信号连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, unless otherwise explicitly stated and limited, technical terms such as "setting", "installation", "connecting", "connecting" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection, or a fixed connection. It can be a detachable connection or integrated; it can be a mechanical connection, an electrical connection, or a signal connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an internal connection between two elements. interactive relationship. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of simplicity, detailed descriptions of the same components in different embodiments are omitted. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length and width of the integrated device, are only illustrative illustrations and should not constitute any limitation to the present application. .
本申请的实施例所提到的电池是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。其中,多个电池单体之间可以串联、并联或者混联。电池还可以包括用于封装一个或多个电池单体的箱体。箱体可以避免液体或其他异物影响电池单体的充电或放电。The battery mentioned in the embodiments of this application refers to a single physical module including one or more battery cells to provide higher voltage and capacity. Among them, multiple battery cells can be connected in series, parallel or mixed. The battery may also include a case for enclosing one or more battery cells. The box can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells.
本申请中,电池单体可以包括锂离子二次电池、锂离子一次电池、锂硫电池、钠锂离子电池、钠离子电池或镁离子电池等,本申请实施例对此并不限定。电池单体可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不限定。In this application, the battery cells may include lithium ion secondary batteries, lithium ion primary batteries, lithium-sulfur batteries, sodium lithium ion batteries, sodium ion batteries or magnesium ion batteries, etc., which are not limited in the embodiments of this application. The battery cell may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes, and the embodiments of the present application are not limited to this.
电池单体包括电极组件和电解液,电极组件由正极极片、负极极片和隔离膜组成。电池单体主要依靠金属离子在正极极片和负极极片之间移动来工作。正极极片包括正极集流体、正极活性物质层和正极极耳,正极活性物质层涂覆于正极集流体的表面,未涂敷正极活性物质层的正极集流体可以凸出于已涂覆正极活性物质层的正极集流体直接作为正极极耳,当然,正极极耳也可以单独设置,然后与正极集流体连接。以锂离子电池为例,正极集流体的材料可以为铝,正极活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等。负极极片包括负极集流体、负极活性物质层和负极,负极活性物质层涂覆于负极集流体的表面,未涂敷负极活性物质层的负极集流体可以凸出于已涂覆负极活性物质层的负极集流体直接作为负极极耳,当然,负极极耳也可以单独设置,然后与负极集 流体连接。负极集流体的材料可以为铜,负极活性物质可以为碳或硅等。为了保证通过大电流而不发生熔断,正极极耳的数量为多个且层叠在一起,负极极耳的数量为多个且层叠在一起。隔离膜的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。此外,电极组件可以是卷绕式结构,也可以是叠片式结构,本申请实施例并不限于此。The battery cell includes an electrode assembly and an electrolyte. The electrode assembly consists of a positive electrode plate, a negative electrode plate and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work. The positive electrode sheet includes a positive electrode current collector, a positive electrode active material layer and a positive electrode tab. The positive electrode active material layer is coated on the surface of the positive electrode current collector. The positive electrode current collector that is not coated with the positive electrode active material layer can protrude from the coated positive electrode active material layer. The positive electrode current collector in the material layer directly serves as the positive electrode tab. Of course, the positive electrode tab can also be set separately and then connected to the positive electrode current collector. Taking lithium-ion batteries as an example, the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc. The negative electrode sheet includes a negative electrode current collector, a negative electrode active material layer and a negative electrode. The negative electrode active material layer is coated on the surface of the negative electrode current collector. The negative electrode current collector that is not coated with the negative electrode active material layer can protrude from the coated negative electrode active material layer. The negative electrode current collector directly serves as the negative electrode tab. Of course, the negative electrode tab can also be set separately and then connected to the negative electrode current collector. The material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon. In order to ensure that large currents can pass through without melting, the number of positive electrode tabs is multiple and stacked together, and the number of negative electrode tabs is multiple and stacked together. The material of the isolation film can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc. In addition, the electrode assembly may have a rolled structure or a laminated structure, and the embodiments of the present application are not limited thereto.
电池单体还可以包括电能引出件,电能引出件起到汇流或过流的作用,通常与电极组件的极耳焊接,以将电极组件的电能引出电池单体。电能引出件可以包括转接件,转接件的材质可以为铜、铝或不锈钢等。The battery cell may also include an electric energy extraction piece. The electric energy extraction piece plays a role of converging or overcurrent, and is usually welded to the tab of the electrode assembly to lead the electric energy of the electrode assembly out of the battery cell. The electric energy extraction part may include an adapter part, and the adapter part may be made of copper, aluminum, stainless steel, etc.
在电池生产技术中,如何在保证电池安全性的同时提高电池的生产效率,是一个亟待解决的问题。In battery production technology, how to improve battery production efficiency while ensuring battery safety is an urgent problem to be solved.
发明人研究发现,为了避免激光穿过多层极耳之间的间隙而焊穿电极组件本体的问题,在将电极组件与转接件等电能引出件焊接时,通常会采用揉平、抚平等手段对极耳进行预加工,以增加极耳的有效焊接面积,通过揉平等方式使得多层极耳之间的间隙得以有效填充,从而阻挡焊接激光经极耳之间的间隙垂直射入电极组件,以有效保证电极组件的安全性能,进而保证电池的安全性。The inventor's research found that in order to avoid the problem of the laser passing through the gap between the multi-layer tabs and welding through the electrode assembly body, when welding the electrode assembly to the electrical energy extraction parts such as adapters, smoothing and smoothing are usually used. Pre-process the tabs by other means to increase the effective welding area of the tabs. The gaps between the multi-layer tabs can be effectively filled by kneading and leveling, thereby blocking the welding laser from vertically entering the electrode through the gaps between the tabs. components to effectively ensure the safety performance of the electrode components, thereby ensuring the safety of the battery.
然后,发明人注意到,采用揉平、抚平等手段对极耳进行预加工时,其故障率和不良率居高不下,严重影响电池的整体生产效率。Then, the inventor noticed that when the tabs were pre-processed by methods such as kneading and smoothing, the failure rate and defective rate remained high, seriously affecting the overall production efficiency of the battery.
为了在保证电池安全性的同时有效提高电池的组装效率,发明人经过研究,设计了一种极片,该极片的极耳包括沿极片的厚度方向层叠设置的多个箔材,整体极耳的厚度大于基材的厚度。In order to effectively improve the assembly efficiency of the battery while ensuring the safety of the battery, the inventor designed a pole piece after research. The pole tab of the pole piece includes a plurality of foil materials stacked along the thickness direction of the pole piece. The overall pole piece The thickness of the ears is greater than the thickness of the base material.
多层箔材的设置有效增加极耳的厚度,极片形成电极组件后,多层箔材的极耳有效填充相邻两层极片之间的间隙,从而有效防止激光焊接时焊穿电极组件主体的问题,并且,多层箔材的极耳有效增加极耳的焊接端面的焊接面积,从而防止虚焊问题,所以,本申请极耳的结构有利于保证电池的安全性;同时,因为多层箔材的极耳有效增加极耳的焊接端面的焊接面积,所以在进行极耳与转接件或其他电能过流、汇流部件焊接时,可以不必对极耳进行揉平、堆叠等预处理,从而有效简化电池单体的组装工序,并避免极耳揉平故障率高带来的生产时间浪费,进而有效提高电池的生产效率。The arrangement of multi-layer foil effectively increases the thickness of the tabs. After the pole pieces form the electrode assembly, the tabs of the multi-layer foil effectively fill the gap between the two adjacent layers of pole pieces, thereby effectively preventing the electrode assembly from being welded through during laser welding. The problem of the main body, and the multi-layer foil tabs effectively increase the welding area of the welding end face of the tabs, thereby preventing the problem of false welding. Therefore, the structure of the tabs of the present application is conducive to ensuring the safety of the battery; at the same time, because of the multiple The tabs made of a layer of foil material effectively increase the welding area of the welding end face of the tabs, so when welding the tabs to adapters or other power overcurrent and busing components, there is no need to perform pre-processing such as flattening or stacking the tabs. , thereby effectively simplifying the assembly process of battery cells, and avoiding the waste of production time caused by the high failure rate of tab flattening, thereby effectively improving the production efficiency of the battery.
本申请实施例公开的电池单体可以但不限用于车辆、船舶或飞行器等用电装置中。可以使用具备本申请公开的电池单体、电池等组成该用电装置的电源系统。The battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts. A power supply system including the battery cells, batteries, etc. disclosed in this application can be used to form the electrical device.
本申请实施例提供一种使用电池作为电源的用电装置,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。Embodiments of the present application provide an electrical device that uses a battery as a power source. The electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc. Among them, electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
本申请的实施例描述的电池不仅仅局限适用于上述所描述的用电装置,还可以适用于所有使用电池的用电装置,但为描述简洁,以下实施例以本申请一实施例的一种用电装置为车辆为例进行说明。The battery described in the embodiments of the present application is not limited to the above-described electrical devices, but can also be applied to all electrical devices that use batteries. However, for the sake of simplicity of description, the following embodiment is based on an embodiment of the present application. The electric device is a vehicle as an example for explanation.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . The battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 . The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在其他一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some other embodiments, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
请参照图2,图2为本申请一些实施例提供的电池100的爆炸图,电池100可以包括箱体10和电池单体20,电池单体20容纳于箱体10内。其中,箱体10用于为电池单体20提供容纳空间,箱体10可以采用多种结构。在一些实施例中,箱体10可以包括第一部分11和第二部分12,第一部分11与第二部分12相互盖合,第一部分11和第二部分12共同限定出用于容纳电池单体20的容纳空间。第二部分12可以为一端开口的空心结构,第一部分11可以为板状结构,第一部分11盖合于第二部分12的开口侧,以使第一部分11与第二部分12共同限定出容纳空间;第一部分11和第二部分12也可以是均为一侧开口的空心结构,第一部分11的开口侧盖合于第二部分12的开口侧。当然,第一部分11和第二部分12形成的箱体10可以是多种形状,比如,长方体、正 方体等。Please refer to FIG. 2 , which is an exploded view of the battery 100 provided by some embodiments of the present application. The battery 100 may include a box 10 and a battery cell 20 , and the battery cell 20 is accommodated in the box 10 . Among them, the box 10 is used to provide an accommodation space for the battery cells 20, and the box 10 can adopt a variety of structures. In some embodiments, the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a space for accommodating the battery cells 20 of accommodation space. The second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure. The first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving space. ; The first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12. Of course, the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as rectangular parallelepiped, cube, etc.
在电池100中,电池单体20可以是多个,多个电池单体20之间可串联或并联或混联,混联是指多个电池单体20中既有串联又有并联。多个电池单体20之间可直接串联或并联或混联在一起。In the battery 100, there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel. Multiple battery cells 20 can be directly connected in series or in parallel or mixed together.
请参照图3,图3为本申请一些实施例提供的电池单体20的爆炸图,本申请一些实施例提供的电池单体20可以包括外壳21、电极组件22和电能引出件,外壳21是用于容纳电极组件22的部件。外壳21可以是多种形状,例如,圆柱体、长方体等。外壳21可以包括壳体211和盖体212,盖体212盖合于壳体211的开口,盖体212与壳体211共同限定出用于容纳电极组件22、电能引出件、电解液以及其他部件的密封空间。密封空间。Please refer to Figure 3. Figure 3 is an exploded view of the battery cell 20 provided by some embodiments of the present application. The battery cell 20 provided by some embodiments of the present application may include a housing 21, an electrode assembly 22 and an electric energy extraction member. The housing 21 is Component for housing electrode assembly 22. The housing 21 can be in various shapes, such as cylinder, cuboid, etc. The housing 21 may include a housing 211 and a cover 212. The cover 212 covers the opening of the housing 211. The cover 212 and the housing 211 jointly define a space for accommodating the electrode assembly 22, the electric energy extraction member, the electrolyte and other components. sealed space. Sealed space.
电极组件22是电池单体20中发生电化学反应的部件。电极组件22可以包括正极极片、负极极片和隔膜。电极组件22可以是由正极极片、隔膜和负极极片通过卷绕形成的卷绕式结构,也可以是叠片结构。The electrode assembly 22 is a component in the battery cell 20 where electrochemical reactions occur. Electrode assembly 22 may include a positive electrode tab, a negative electrode tab, and a separator. The electrode assembly 22 may be a rolled structure formed by winding the positive electrode piece, the separator and the negative electrode piece, or may be a laminate structure.
电能引出件设置在外壳21内且与电极组件22连接。电能引出件起到过流和汇流的作用。电能引出件可以为转接件23,转接件23与电极组件22的极耳22b可以焊接。转接件的材质可以为铜、铝或不锈钢等。The electric energy extraction part is arranged in the housing 21 and connected with the electrode assembly 22 . The electrical energy outlet plays the role of overcurrent and convergence. The electric energy extraction component may be an adapter 23, and the adapter 23 and the tabs 22b of the electrode assembly 22 may be welded. The material of the adapter can be copper, aluminum or stainless steel.
请参照图3,并进一步参照图4和图5,图4为本申请一些实施例提供的极片的展开状态的主视图;图5为图4所示的极片的A-A方向的局部剖面图;本申请一些实施例提供了一种极片,极片包括主体部22a和极耳22b,主体部22a包括基材2211,极耳22b与基材2211连接,极耳22b包括沿极片的厚度方向层叠设置的多个箔材,极耳22b的厚度大于基材2211的厚度。Please refer to Figure 3, and further refer to Figures 4 and 5. Figure 4 is a front view of the unfolded state of the pole piece provided by some embodiments of the present application; Figure 5 is a partial cross-sectional view of the pole piece shown in Figure 4 in the A-A direction. Some embodiments of the present application provide a pole piece. The pole piece includes a main body part 22a and a pole tab 22b. The main body part 22a includes a base material 2211. The pole tab 22b is connected to the base material 2211. The pole tab 22b includes a thickness along the pole piece. A plurality of foil materials are stacked in different directions, and the thickness of the tab 22b is greater than the thickness of the base material 2211.
可以理解的是,主体部22a可以包括基材2211和涂覆在基材2211上的活性物质层2212。It can be understood that the main body part 22a may include a base material 2211 and an active material layer 2212 coated on the base material 2211.
基材2211即为前述的集流体,极片可以为正极极片也可以为负极极片,当极片为正极极片时,基材2211可以为正极集流体,当极片为负极极片时,基材2211可以为负极集流体。为了方便说明,以下以极片为正极极片221进行示例说明。The base material 2211 is the aforementioned current collector. The electrode piece can be a positive electrode piece or a negative electrode piece. When the electrode piece is a positive electrode piece, the base material 2211 can be a positive electrode current collector. When the electrode piece is a negative electrode piece, , the base material 2211 may be a negative electrode current collector. For convenience of explanation, the following example uses the positive electrode piece 221 as the electrode piece.
极耳22b包括沿极片的厚度方向层叠设置的多个箔材,如图5所示,极片的厚度方向沿第一方向X延伸,极耳22b的多个箔材沿第一方向X层叠设置。The pole tab 22b includes a plurality of foil materials stacked along the thickness direction of the pole piece. As shown in Figure 5, the thickness direction of the pole piece extends along the first direction X, and the multiple foil materials of the pole tab 22b are stacked along the first direction X. set up.
多个箔材可以分体设置并一一与基材2211通过焊接等方式固定连接,多个箔材也可以相互连接为整体结构并与基材2211连接。示例性的,多个箔材可以相互焊接成为一体连接的结构。The plurality of foil materials can be arranged separately and fixedly connected to the base material 2211 one by one through welding or other methods. The plurality of foil materials can also be connected to each other to form an integral structure and connected to the base material 2211. For example, multiple foil materials can be welded to each other to form an integrally connected structure.
其中,箔材是指极薄的具有导电性能的金属片材,箔材的材质可以为铜、铝或不锈钢等。箔材与基材2211的材质可以相同也可以不同。Among them, foil refers to an extremely thin metal sheet with conductive properties. The material of foil can be copper, aluminum or stainless steel. The materials of the foil material and the base material 2211 may be the same or different.
本申请技术方案中,极片的极耳22b包括沿极片的厚度方向层叠设置的多个箔材,多层箔材形成的极耳22b的整体厚度大于基材2211的厚度,极片通过卷绕形成电极组件22后,多层箔材的极耳22b有效填充相邻两层极片之间的间隙,从而有效防止激光焊接时焊穿主体部22a的问题,同时,多层箔材的极耳22b有效增加极耳22b的焊接端面的焊接面积,从而防止虚焊问题,所以,本申请极耳22b的结构有利于保证电池100的安全性;同时,因为多层箔材的极耳22b有效增加极耳22b的焊接端面的焊接面积,所以在进行极耳22b与转接件或其他电能过流、汇流部件焊接时,可以不必对极耳22b进行揉平、堆叠等预处理,从而有效简化电池单体20的组装工序,并避免极耳22b揉平故障率高带来的生产时间浪费,进而有效提高电池100的生产效率。In the technical solution of this application, the pole tab 22b of the pole piece includes a plurality of foil materials stacked along the thickness direction of the pole piece. The overall thickness of the pole tab 22b formed by the multi-layer foil materials is greater than the thickness of the base material 2211. The pole piece is rolled After the electrode assembly 22 is formed, the tabs 22b of the multi-layer foil material effectively fill the gap between the two adjacent layers of pole pieces, thereby effectively preventing the problem of welding through the main body part 22a during laser welding. At the same time, the pole tabs 22b of the multi-layer foil material The lug 22b effectively increases the welding area of the welding end surface of the lug 22b, thereby preventing the problem of false welding. Therefore, the structure of the lug 22b of the present application is conducive to ensuring the safety of the battery 100; at the same time, because the multi-layer foil lug 22b is effective The welding area of the welding end face of the pole lug 22b is increased, so when welding the pole lug 22b to the adapter or other electric energy overcurrent and converging components, it is not necessary to perform pre-processing such as flattening or stacking the pole lug 22b, thus effectively simplifying The assembly process of the battery cells 20 avoids the waste of production time caused by the high failure rate of flattening the tabs 22b, thereby effectively improving the production efficiency of the battery 100.
根据本申请的一些实施例,极耳22b的厚度大于主体部22a的厚度。According to some embodiments of the present application, the thickness of the tab 22b is greater than the thickness of the main body portion 22a.
如前所述,主体部22a包括基材2211和涂覆在基材2211上的活性物质层2212,极耳22b的厚度大于主体部22a的厚度是指多层箔材的整体厚度大于包括基材2211和活性物质层2212在内的整体主体部22a的厚度。As mentioned above, the main body part 22a includes a base material 2211 and an active material layer 2212 coated on the base material 2211. The thickness of the tab 22b is greater than the thickness of the main body part 22a, which means that the overall thickness of the multi-layer foil is greater than that of the base material. 2211 and the active material layer 2212 including the thickness of the entire main body portion 22a.
具体而言,如图5所示,极耳22b的厚度方向沿多个箔材的厚度方向(即图中所示的第一方向X)延伸,主体部22a的厚度方向沿极片的厚度方向(即图中所示的第一方向X)延伸。Specifically, as shown in FIG. 5 , the thickness direction of the pole tabs 22 b extends along the thickness direction of the plurality of foil materials (ie, the first direction X shown in the figure), and the thickness direction of the main body portion 22 a extends along the thickness direction of the pole piece. (ie, the first direction X shown in the figure) extends.
极耳22b的厚度大于极片主体区的厚度,则将极片卷绕或堆叠呈多层结构形成电极组件22后,可有效保证极耳22b能够更充分的填充相邻两层极片之间的间隙,降低激光经两层极片的极耳22b之间的间隙穿入主体部22a的风险,从而有效保证电池100的安全性。If the thickness of the pole tab 22b is greater than the thickness of the main body area of the pole piece, then after the pole pieces are rolled or stacked into a multi-layer structure to form the electrode assembly 22, it can effectively ensure that the pole tab 22b can more fully fill the gap between two adjacent layers of pole pieces. The gap reduces the risk of the laser penetrating into the main body 22a through the gap between the pole tabs 22b of the two layers of pole pieces, thereby effectively ensuring the safety of the battery 100.
根据本申请的一些实施例,请继续参照图4和图5,多个箔材相互焊接形成焊接区2217。According to some embodiments of the present application, please continue to refer to Figures 4 and 5, multiple foils are welded to each other to form a welding area 2217.
多个箔材相互焊接是指多个箔材沿其层叠方向(即第一方向X)相互焊接。Welding multiple foil materials to each other means welding multiple foil materials to each other along their stacking direction (ie, the first direction X).
焊接区2217是指多个箔材沿其层叠方向相互连接的区域。The welding area 2217 refers to an area where multiple foils are connected to each other along their stacking direction.
其中,多个箔材可以通过激光焊等焊接方式焊接,也可以采用超声滚焊的方式将多个箔材相互焊接。Among them, multiple foils can be welded by laser welding or other welding methods, or multiple foils can be welded to each other by ultrasonic seam welding.
多个箔材相互焊接形成焊接区2217,焊接形成的焊接区2217可进一步加厚极耳22b的厚度,这样,采用较少层数的箔材相互焊接即可达到极耳22b的厚度需求,有利于节省箔材、降低极耳22b重量;同时,多个箔材相互焊接,可有效提高极耳22b的整体结构强度和稳定性,从而降低极耳22b在极片卷绕、层叠过程中发生弯折、翘曲等变形的风险。Multiple foils are welded to each other to form a welding area 2217. The welding area 2217 formed by welding can further thicken the thickness of the tab 22b. In this way, the thickness requirement of the tab 22b can be achieved by using a smaller number of foil layers to weld each other. It is beneficial to save foil and reduce the weight of the tab 22b; at the same time, multiple foils are welded to each other, which can effectively improve the overall structural strength and stability of the tab 22b, thereby reducing the bending of the tab 22b during the winding and stacking process of the pole piece. Risk of deformation such as bending and warping.
根据本申请的一些实施例,焊接区2217包括多排子焊接区2217a,多排子焊接区2217a沿极片的宽度方向排列,每排子焊接区2217a包括沿极片的长度方向间隔设置的多个子焊接区2217a,相邻的两排子焊接区2217a相互错位设置。According to some embodiments of the present application, the welding area 2217 includes multiple rows of sub-welding areas 2217a. The multiple rows of sub-welding areas 2217a are arranged along the width direction of the pole piece. Each row of sub-welding areas 2217a includes multiple rows of sub-welding areas 2217a spaced along the length direction of the pole piece. Sub-welding areas 2217a, two adjacent rows of sub-welding areas 2217a are offset from each other.
具体而言,如图4所示,正极极片221的宽度方向沿第三方向Z延伸,正极极片221的长度方向沿第二方向Y延伸,多排子焊接区2217a沿第三方向Z排列,每排子焊接区2217a包括沿第二方向Y间隔设置的多个子焊接区2217a。Specifically, as shown in FIG. 4 , the width direction of the positive electrode piece 221 extends along the third direction Z, the length direction of the positive electrode piece 221 extends along the second direction Y, and the multiple rows of sub-welding areas 2217a are arranged along the third direction Z. , each row of sub-welding areas 2217a includes a plurality of sub-welding areas 2217a spaced apart along the second direction Y.
在其他一些实施例中,多排子焊接区2217a也可以沿第二方向Y排列,每排子焊接区2217a包括沿第三方向Z间隔设置的多个子焊接区2217a。In some other embodiments, multiple rows of sub-welding areas 2217a may also be arranged along the second direction Y, and each row of sub-welding areas 2217a includes a plurality of sub-welding areas 2217a spaced apart along the third direction Z.
焊接区2217包括多个子焊接区2217a,即多个箔材多点焊接,有效提高多层箔材连接的稳定性和整体结构强度,另外,多点焊接的方式可均衡增加极耳22b的厚度。The welding area 2217 includes a plurality of sub-welding areas 2217a, that is, multi-point welding of multiple foils, which effectively improves the stability of the multi-layer foil connection and the overall structural strength. In addition, the multi-point welding method can increase the thickness of the tab 22b in a balanced manner.
根据本申请的一些实施例,如图5所示,极耳22b包括沿极片的厚度方向相对设置的第一表面2215和第二表面2216,焊接区2217在第一表面2215形成凹部2217b,焊接区2217在第二表面2216形成凸部2217c。According to some embodiments of the present application, as shown in Figure 5, the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece. The welding area 2217 forms a recess 2217b on the first surface 2215. Region 2217 forms a convex portion 2217c on second surface 2216.
极片的厚度方向沿第一方向X延伸,也就是说极耳22b包括沿第一方向X相对设置的第一表面2215和第二表面2216,焊接区2217在第一表面2215上形成凹部2217b,在第二表面2216与凹部2217b对应的位置形成凸部2217c。The thickness direction of the pole piece extends along the first direction X, that is to say, the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the first direction A convex portion 2217c is formed on the second surface 2216 at a position corresponding to the concave portion 2217b.
示例性的,多层箔材可采用滚焊焊接,滚焊过程中,焊头在第一表面2215形成凹部2217b,在第二表面2216形成凸部2217c。For example, the multi-layer foil material can be welded by seam welding. During the seam welding process, the welding head forms a concave portion 2217b on the first surface 2215 and a convex portion 2217c on the second surface 2216.
焊接区2217在极耳22b的厚度方向上的一侧形成凸部2217c,在极耳22b的厚度方向的另一侧形成凹部2217b,当极片卷绕或堆叠呈多层结构后,焊接区2217在极耳22b上形成的凹部2217b和凸部2217c可以至少部分相互嵌合,从而进一步有效阻挡激光经两层极片的极耳22b之间的间隙垂直穿入极片的主体部22a。The welding area 2217 forms a convex portion 2217c on one side of the pole tab 22b in the thickness direction, and a concave portion 2217b on the other side of the pole tab 22b in the thickness direction. When the pole pieces are rolled or stacked to form a multi-layer structure, the welding area 2217 The concave portion 2217b and the convex portion 2217c formed on the pole tab 22b can at least partially fit into each other, thereby further effectively blocking the vertical penetration of laser light into the main body portion 22a of the pole piece through the gap between the pole tabs 22b of the two layers of pole pieces.
根据本申请的一些实施例,极耳22b包括沿极片的厚度方向相对设置的第一表面2215和第二表面2216,焊接区2217的面积为S1,第一表面2215的面积为S2,满足:0.4≤S1/S2≤0.8。According to some embodiments of the present application, the pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece. The area of the welding zone 2217 is S1, and the area of the first surface 2215 is S2, which satisfies: 0.4≤S1/S2≤0.8.
如前所述,极耳22b包括沿第一方向X相对设置的第一表面2215和第二表面2216,焊接区2217在垂直于第一方向X的平面内的面积为S1。As mentioned above, the tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the first direction X, and the area of the welding area 2217 in the plane perpendicular to the first direction X is S1.
0.4≤S1/S2≤0.8,即焊接区2217的面积S1和第一表面2215的面积S2的比值可以为0.4/0.43、0.5、0.6、0.7、0.75、0.8等任意大于等于0.4且小于等于0.8的数值,在一些实施例中,可满足0.4≤S1/S2≤0.6。可选地,焊接区2217的面积S1和第一表面2215的面积S2的比值为0.6。0.4≤S1/S2≤0.8, that is, the ratio of the area S1 of the welding zone 2217 to the area S2 of the first surface 2215 can be 0.4/0.43, 0.5, 0.6, 0.7, 0.75, 0.8, etc., which is greater than or equal to 0.4 and less than or equal to 0.8. Value, in some embodiments, may satisfy 0.4≤S1/S2≤0.6. Optionally, the ratio of the area S1 of the welding area 2217 to the area S2 of the first surface 2215 is 0.6.
如果焊接区2217面积占据极耳22b的第一表面2215的面积过大,则会大幅度提高焊接工艺难度,不利于提高生产效率和导入大批量生产;如果焊接区2217面积占据极耳22b的第一表面2215的面积过小,则无法保证极耳22b的厚度的均匀性,且无法有效保证极耳22b的整体结构强度,从而无法有效降低极耳22b变形的风险,焊接区2217的面积占据极耳22b的第一表面2215的面积40%至80%,可在不增加工艺难度的同时有效保证极耳22b的整体结构强度和稳定性。If the area of the welding zone 2217 occupies an excessively large area of the first surface 2215 of the pole lug 22b, the difficulty of the welding process will be greatly increased, which is not conducive to improving production efficiency and introducing mass production; if the area of the welding zone 2217 occupies the first surface 2215 of the pole lug 22b, If the area of surface 2215 is too small, the uniformity of the thickness of tab 22b cannot be guaranteed, and the overall structural strength of tab 22b cannot be effectively guaranteed, thereby failing to effectively reduce the risk of deformation of tab 22b. The area of welding zone 2217 occupies a very large area. The area of the first surface 2215 of the lug 22b is 40% to 80%, which can effectively ensure the overall structural strength and stability of the lug 22b without increasing the process difficulty.
根据本申请的一些实施例,请继续参照图5,多个箔材包括第一箔材2213和至少一个第二箔材2214,第一箔材2213与基材2211一体成型,至少一个第二箔材2214连接于第一箔材2213的厚度方向上的一侧或两侧。According to some embodiments of the present application, please continue to refer to Figure 5. The plurality of foils includes a first foil 2213 and at least one second foil 2214. The first foil 2213 is integrally formed with the base material 2211, and the at least one second foil The material 2214 is connected to one or both sides of the first foil material 2213 in the thickness direction.
第二箔材可通过焊接工艺连接在第一箔材2213的厚度方向的两侧或一侧,其中,第二箔材2214的数量可以为一个,也可以为多个,当第二箔材2214为多个时,多个第二箔材2214可以全部位于第一箔材2213的厚度方向的一侧,多个第二箔材2214也可以分布在第一箔材2213的厚 度方向的两侧。The second foil material can be connected to both sides or one side of the first foil material 2213 in the thickness direction through a welding process. The number of the second foil material 2214 can be one or multiple. When the second foil material 2214 When there are multiple second foils 2214 , all of them may be located on one side of the first foil 2213 in the thickness direction, or they may be distributed on both sides of the first foil 2213 in the thickness direction.
在实际工艺中,基材2211的未涂覆活性物质层2212的区域可以直接形成第一箔材2213。In an actual process, the area of the substrate 2211 that is not coated with the active material layer 2212 can directly form the first foil 2213.
多个箔材包括与基材2211一体成型的第一箔材2213,在实际生产中,可在基材2211上预留未涂覆活性物质的空白区,该空白区形成第一箔材2213,再将第二箔材2214与第一箔材2213或基材2211连接即可,第一箔材2213的设置可为第二箔材2214提供连接支撑点,从而有效降低极耳22b连接于基材2211的工艺难度,有利于进一步提高电池100生产效率。The plurality of foil materials include a first foil material 2213 that is integrally formed with the base material 2211. In actual production, a blank area uncoated with active material can be reserved on the base material 2211, and the blank area forms the first foil material 2213. Then the second foil material 2214 is connected to the first foil material 2213 or the base material 2211. The arrangement of the first foil material 2213 can provide a connection support point for the second foil material 2214, thereby effectively reducing the connection between the tab 22b and the base material. The process difficulty of 2211 is conducive to further improving the production efficiency of battery 100.
根据本申请的一些实施例,第一箔材2213从基材2211的长度方向上的一端延伸至另一端。According to some embodiments of the present application, the first foil 2213 extends from one end to the other end in the length direction of the substrate 2211.
基材2211的长度方向沿第二方向Y延伸,第一箔材2213从基材2211的第二方向Y的一端延伸至基材2211的第二方向Y的另一端。The length direction of the base material 2211 extends along the second direction Y, and the first foil material 2213 extends from one end of the base material 2211 in the second direction Y to the other end of the base material 2211 in the second direction Y.
第一箔材的长度与基材2211的长度一致,以便于极片卷绕后形成全极耳22b电极组件22,从而进一步加大极耳22b的有效焊接面积,保证极耳22b与过流部件连接的稳定性,且有效保证极耳22b的过流面积,有利于保证电池100的安全性。The length of the first foil material is consistent with the length of the base material 2211, so that the electrode assembly 22 with full tab 22b can be formed after the pole piece is rolled, thereby further increasing the effective welding area of the tab 22b and ensuring that the tab 22b is connected to the current-carrying components. The stability of the connection and the effective flow area of the tab 22b are ensured, which is conducive to ensuring the safety of the battery 100.
根据本申请的一些实施例,第二箔材2214从基材2211的长度方向上的一端延伸至另一端。According to some embodiments of the present application, the second foil 2214 extends from one end to the other end in the length direction of the substrate 2211.
基材2211的长度方向沿第二方向Y延伸,第二箔材2214从基材2211的第二方向Y的一端延伸至基材2211的第二方向Y的另一端。The length direction of the base material 2211 extends along the second direction Y, and the second foil material 2214 extends from one end of the base material 2211 in the second direction Y to the other end of the base material 2211 in the second direction Y.
第二箔材的长度与基材2211的长度一致,以便于将极片卷绕后形成全极耳22b电极组件22,且有效保证极耳22b的厚度的均匀性。The length of the second foil material is consistent with the length of the base material 2211, so that the pole piece can be rolled to form the electrode assembly 22 with all tabs 22b, and the uniformity of the thickness of the tabs 22b can be effectively ensured.
根据本申请的一些实施例,如图5所示,第一箔材2213的厚度方向上的两侧均连接有第二箔材2214。According to some embodiments of the present application, as shown in FIG. 5 , the second foil 2214 is connected to both sides of the first foil 2213 in the thickness direction.
具体而言,第二箔材2214包括多个,多个第二箔材2214分布于第一箔材2213的厚度方向的两侧。第一箔材2213的厚度方向上的同一侧可以设置一个第二箔材2214,也可以层叠设置两个、三个、四个甚至更多个第二箔材2214。Specifically, the second foil materials 2214 include a plurality of second foil materials 2214, and the plurality of second foil materials 2214 are distributed on both sides of the thickness direction of the first foil material 2213. One second foil 2214 may be provided on the same side of the first foil 2213 in the thickness direction, or two, three, four or even more second foils 2214 may be stacked.
其中,第二箔材2214在第一箔材2213的厚度方向上的两侧的数量可以相同也可以不同。The number of the second foil 2214 on both sides of the first foil 2213 in the thickness direction may be the same or different.
第二箔材从第一箔材2213的厚度方向的两侧加厚第一箔材2213的厚度,相较于第二箔材2214设置于第一箔材2213一侧的结构,可有效降低第一箔材2213受力弯折、变形的风险。The second foil material thickens the thickness of the first foil material 2213 from both sides in the thickness direction of the first foil material 2213. Compared with the structure in which the second foil material 2214 is provided on one side of the first foil material 2213, the second foil material 2213 can effectively reduce the thickness of the first foil material 2213. There is a risk of bending and deformation of the foil material 2213 due to force.
根据本申请的一些实施例,第二箔材2214在第一箔材2213的厚度方向上的两侧等数量分布。According to some embodiments of the present application, the second foil 2214 is distributed in equal numbers on both sides of the first foil 2213 in the thickness direction.
第二箔材在第一箔材2213的厚度方向上的数量可以同为一个,也可以同为两个、三个甚至更多个。The number of the second foil materials in the thickness direction of the first foil material 2213 may be one, two, three or even more.
第二箔材在第一箔材2213的厚度方向上的两侧等数量分布,进一步有效降低第一箔材2213受力弯折的风险。The second foil materials are distributed in equal numbers on both sides of the first foil material 2213 in the thickness direction, further effectively reducing the risk of the first foil material 2213 being bent due to force.
根据本申请的一些实施例,第一箔材2213和第二箔材2214的材质相同。According to some embodiments of the present application, the first foil material 2213 and the second foil material 2214 are made of the same material.
其中,第一箔材2213与基材2211一体成型,第一箔材2213可以与基材2211的材质相同,同时,第二箔材2214也可以与基材2211材质相同。The first foil material 2213 and the base material 2211 are integrally formed. The first foil material 2213 can be made of the same material as the base material 2211. At the same time, the second foil material 2214 can also be made of the same material as the base material 2211.
第一箔材和第二箔材2214的材质相同,以保证极耳22b的极性稳定,同时,便于极耳22b的加工制造。The first foil material and the second foil material 2214 are made of the same material to ensure the stability of the polarity of the tab 22b and at the same time, facilitate the processing and manufacturing of the tab 22b.
根据本申请的一些实施例,第二箔材2214的沿极片的宽度方向的尺寸为H1,第一箔材2213的沿极片的宽度方向的尺寸为H2,满足;1mm≤H1≤H2。According to some embodiments of the present application, the dimension of the second foil 2214 along the width direction of the pole piece is H1, and the dimension of the first foil 2213 along the width direction of the pole piece is H2, which satisfies; 1 mm ≤ H1 ≤ H2.
如图5所示,极片的宽度方向沿第三方向Z延伸,第二箔材2214的沿第三方向Z的尺寸为H1,第一箔材2213的沿第三方向Z的尺寸为H2。As shown in FIG. 5 , the width direction of the pole piece extends along the third direction Z, the dimension of the second foil 2214 along the third direction Z is H1, and the dimension of the first foil 2213 along the third direction Z is H2.
第二箔材2214的沿第三方向Z的尺寸和第一箔材2213的沿第三方向Z的尺寸均大于等于1mm,同时,第二箔材2214的沿第三方向Z的尺寸小于或等于第一箔材2213的沿第三方向Z的尺寸。The size of the second foil 2214 along the third direction Z and the size of the first foil 2213 along the third direction Z are both greater than or equal to 1 mm. At the same time, the size of the second foil 2214 along the third direction Z is less than or equal to The size of the first foil 2213 along the third direction Z.
具体而言,第二箔材2214的沿第三方向Z的尺寸可以为1mm,也可以为1.1mm、1.2mm、2mm、3mm等,第一箔材2213的沿第三方向Z的尺寸可以与第二箔材2214的沿第三方向Z的尺寸相同,也可以大于第二箔材2214的沿第三方向Z的尺寸。示例性的,第二箔材2214的沿第三方向 Z的尺寸和第一箔材2213的沿第三方向Z的尺寸相同。Specifically, the size of the second foil 2214 along the third direction Z may be 1 mm, or 1.1 mm, 1.2 mm, 2 mm, 3 mm, etc., and the size of the first foil 2213 along the third direction Z may be the same as The size of the second foil 2214 along the third direction Z is the same, or may be larger than the size of the second foil 2214 along the third direction Z. For example, the size of the second foil 2214 along the third direction Z is the same as the size of the first foil 2213 along the third direction Z.
第二箔材的宽度大于等于1mm且小于等于第一箔材2213的宽度,以保证第二箔材2214均匀增加极耳22b宽度方向上的厚度,且有效兼容箔材来料误差,保证箔材之间的焊接面积及焊接可操作性;同时,避免第二箔材2214过宽而影响电池100能量密度。当第二箔材2214的宽度过小时,无法保证有效焊接宽度,极耳22b制造工艺难度高;当第二箔材2214过宽时,不利于降低材料成本和电池单体20重量,且会占用过多电池单体20内部空间,影响电池单体20能量密度。The width of the second foil material is greater than or equal to 1 mm and less than or equal to the width of the first foil material 2213 to ensure that the second foil material 2214 evenly increases the thickness of the tab 22b in the width direction and is effectively compatible with the incoming foil material error to ensure that the foil material the welding area and welding operability; at the same time, the second foil 2214 is prevented from being too wide and affecting the energy density of the battery 100. When the width of the second foil 2214 is too small, the effective welding width cannot be guaranteed, and the manufacturing process of the tab 22b is difficult; when the second foil 2214 is too wide, it is not conducive to reducing the material cost and the weight of the battery cell 20, and will occupy Too much internal space of the battery cell 20 affects the energy density of the battery cell 20 .
请继续参照图3至图5,并进一步参照图6至图8,图6为本申请一些实施例提供的电极组件的结构示意图;图7为图8所示的电极组件的B-B方向的剖面图;图8为图7所示的C部分的局部放大图。本申请一些实施例提供了一种电极组件22,电极组件22包括正极极片221、负极极片222和隔膜223,正极极片221、负极极片222和隔膜223层叠卷绕形成电极组件22,隔膜223设置于正极极片221和负极极片222之间;其中,正极极片221和负极极片222中的至少一者为上述任一方案所述的极片。Please continue to refer to Figures 3 to 5, and further refer to Figures 6 to 8. Figure 6 is a schematic structural diagram of an electrode assembly provided by some embodiments of the present application; Figure 7 is a cross-sectional view of the electrode assembly shown in Figure 8 along the B-B direction. ; Figure 8 is a partial enlarged view of part C shown in Figure 7. Some embodiments of the present application provide an electrode assembly 22. The electrode assembly 22 includes a positive electrode piece 221, a negative electrode piece 222 and a separator 223. The positive electrode piece 221, the negative electrode piece 222 and the separator 223 are stacked and rolled to form the electrode assembly 22. The separator 223 is disposed between the positive electrode piece 221 and the negative electrode piece 222; wherein at least one of the positive electrode piece 221 and the negative electrode piece 222 is the electrode piece described in any of the above solutions.
示例性的,正极极片221和负极极片222均为上述方案的极片。For example, both the positive electrode piece 221 and the negative electrode piece 222 are the electrode pieces of the above solution.
正极极片221、负极极片222和隔膜223层叠卷绕形成电极组件22,正极极片221和/或负极极片222的极耳22b包括多层箔材,多层箔材的极耳22b有效填充相邻两层极片之间的间隙,从而有效防止激光焊接时焊穿电极组件22的主体部22a的问题,同时,多层箔材的极耳22b有效增加极耳22b的焊接端面的焊接面积,从而有效防止激光焊接时的虚焊问题,进而有效提高焊接稳定性,以有效保证电池100的安全性;再者,可以不必对电极组件22的极耳22b进行揉平、堆叠等预处理,从而有效简化电池单体20的组装工序,并避免极耳22b揉平故障率高带来的生产时间浪费,进而有效提高电池100的生产效率。The positive electrode piece 221, the negative electrode piece 222 and the separator 223 are stacked and rolled to form the electrode assembly 22. The tabs 22b of the positive electrode piece 221 and/or the negative electrode piece 222 include multi-layer foil materials, and the tabs 22b of the multi-layer foil materials are effective. The gap between two adjacent layers of pole pieces is filled, thereby effectively preventing the problem of welding through the main body 22a of the electrode assembly 22 during laser welding. At the same time, the multi-layer foil pole tab 22b effectively increases the welding capacity of the welding end surface of the pole tab 22b. area, thereby effectively preventing the problem of false welding during laser welding, thereby effectively improving the welding stability, and effectively ensuring the safety of the battery 100; furthermore, there is no need to perform pre-processing such as flattening and stacking the tabs 22b of the electrode assembly 22 , thereby effectively simplifying the assembly process of the battery cells 20 and avoiding the waste of production time caused by the high failure rate of flattening the tabs 22b, thereby effectively improving the production efficiency of the battery 100.
根据本申请的一些实施例,所述电极组件22呈圆柱形,以便于形成圆柱电池单体20。According to some embodiments of the present application, the electrode assembly 22 is cylindrical so as to form a cylindrical battery cell 20 .
当然,在其他一些实施例中,电极组件22也可以呈扁平状结构。Of course, in other embodiments, the electrode assembly 22 may also have a flat structure.
根据本申请的一些实施例,正极极片221和负极极片222均为上述任一方案所述的极片,正极极片221的极耳22b位于电极组件22的卷绕轴线方向上的一端,负极极片222的极耳22b位于电极组件22的卷绕轴线方向上的另一端。According to some embodiments of the present application, both the positive electrode piece 221 and the negative electrode piece 222 are the electrode pieces described in any of the above solutions, and the tab 22b of the positive electrode piece 221 is located at one end in the direction of the winding axis of the electrode assembly 22, The tab 22 b of the negative electrode piece 222 is located at the other end in the winding axis direction of the electrode assembly 22 .
如图6所示,电极组件22的卷绕轴线沿第三方向Z延伸,正极极片221的极耳22b位于电极组件22的沿第三方向Z的一端,负极极片222的极耳22b位于电极组件22的沿第三方向Z的另一端。As shown in FIG. 6 , the winding axis of the electrode assembly 22 extends along the third direction Z, the tab 22b of the positive electrode piece 221 is located at one end of the electrode assembly 22 along the third direction Z, and the tab 22b of the negative electrode piece 222 is located at The other end of the electrode assembly 22 along the third direction Z.
正极极片221和负极极片222的极耳22b均包括多层箔材,使得正极极片221的极耳22b和负极极片222的极耳22b均得到加厚,从而有效保证电极组件22的正负极焊接的稳定性,并整体提高电极组件22的生产效率;正极极片221的极耳22b和负极极片222的极耳22b分布于卷绕轴线方向的两端,以便于形成全极耳22b电极组件22,保证极耳22b端面的焊接面积。The tabs 22b of the positive electrode piece 221 and the negative electrode piece 222 both include multi-layer foil materials, so that the tabs 22b of the positive electrode piece 221 and the tabs 22b of the negative electrode piece 222 are both thickened, thereby effectively ensuring the durability of the electrode assembly 22 The stability of the positive and negative electrode welding is improved, and the overall production efficiency of the electrode assembly 22 is improved; the tabs 22b of the positive electrode piece 221 and the tabs 22b of the negative electrode piece 222 are distributed at both ends of the winding axis direction to facilitate the formation of a full pole The lug 22b electrode assembly 22 ensures the welding area of the end surface of the lug 22b.
根据本申请的一些实施例,如图7和图8所示,所述多个箔材包括第一箔材2213和至少一个第二箔材2214,所述第一箔材2213与所述基材2211一体成型,所述至少一个第二箔材2214连接于所述第一箔材2213的厚度方向上的一侧或两侧;所述正极极片221的厚度为D1,所述负极极片222的厚度为D2,所述第一箔材2213的厚度为D3,所述第二箔材2214的厚度为D4,所述隔膜223的厚度为D5,所述第二箔材2214的层数为n,满足,0.3mm≤D4×n≤D1+D2+D5×2-D3。According to some embodiments of the present application, as shown in FIGS. 7 and 8 , the plurality of foils includes a first foil 2213 and at least one second foil 2214 , and the first foil 2213 is in contact with the base material. 2211 is integrally formed, and the at least one second foil 2214 is connected to one or both sides of the first foil 2213 in the thickness direction; the thickness of the positive electrode piece 221 is D1, and the negative electrode piece 222 The thickness of is D2, the thickness of the first foil 2213 is D3, the thickness of the second foil 2214 is D4, the thickness of the separator 223 is D5, and the number of layers of the second foil 2214 is n , satisfying, 0.3mm≤D4×n≤D1+D2+D5×2-D3.
第二箔材的厚度D4乘以第二箔材2214的层数n,得出第二箔材2214的整体厚度尺寸,第二箔材2214的整体厚度可以为0.3mm、0.4mm、0.5mm等任意大于等于0.3mm的数值。The thickness D4 of the second foil material is multiplied by the number of layers n of the second foil material 2214 to obtain the overall thickness dimension of the second foil material 2214. The overall thickness of the second foil material 2214 can be 0.3mm, 0.4mm, 0.5mm, etc. Any value greater than or equal to 0.3mm.
示例性的,D1=5mm,D2=5mm,D3=1mm,D4=0.5mm,D5=1mm,n=20,D1+D2+D5×2-D3=11mm,D4×n=10mm,D4×n<D1+D2+D5×2-D3。For example, D1=5mm, D2=5mm, D3=1mm, D4=0.5mm, D5=1mm, n=20, D1+D2+D5×2-D3=11mm, D4×n=10mm, D4×n <D1+D2+D5×2-D3.
极性相同的极片的极耳22b位于电极组件22的卷绕轴线方向上的同一端,相邻两层极性相同的极片之间间隔一层与之极性相反的极片和两层隔膜223,当D4×n=D1+D2+D5×2-D3时,相邻两层极性相同的极片的极耳22b可以尽可能覆盖此两层极片之间的间隙。当D4×n大于D1+D2+D5×2-D3时,随着第二箔材2214的整体厚度的增加,极耳22b会沿电极组件22的卷绕轴线的径向外扩,占据电池单体20的过多空间且增加极耳22b的重量,另外,也会因极性相同的两层极片的极耳22b贴合过于紧密而影响电解液浸润的顺畅性。因此,第二箔材2214的整体厚度可以等于D1+D2+D5×2-D3或小于D1+D2+D5×2-D3。The tabs 22b of pole pieces with the same polarity are located at the same end in the direction of the winding axis of the electrode assembly 22. Two adjacent layers of pole pieces with the same polarity are separated by a layer of pole pieces and two layers of opposite polarity. Diaphragm 223, when D4×n=D1+D2+D5×2-D3, the tabs 22b of two adjacent layers of pole pieces with the same polarity can cover the gap between the two layers of pole pieces as much as possible. When D4×n is greater than D1+D2+D5×2-D3, as the overall thickness of the second foil 2214 increases, the tabs 22b will expand outward along the radial direction of the winding axis of the electrode assembly 22, occupying the battery cell. There will be too much space in the body 20 and the weight of the tabs 22b will be increased. In addition, the tabs 22b of the two layers of pole pieces with the same polarity will fit too closely, which will affect the smoothness of the electrolyte infiltration. Therefore, the overall thickness of the second foil 2214 may be equal to or less than D1 + D2 + D5 × 2 - D3.
如果多层第二箔材2214的整体厚度过小,无法有效保证极耳22b的结构稳定性和过流能 力,且其与基材2211的连接工艺过于困难,而如果多层第二箔材2214的厚度过厚,当极片卷绕或层叠后,极耳22b会因为过于拥挤而受力变形,且不利于降低电极组件22的重量,并会造成极耳22b的体积过大,影响电池单体20的能量密度,同时,也会因极性相同的两层极片的极耳22b贴合过于紧密而影响电解液浸润的顺畅性。本申请技术方案中多层第二箔材2214的整体厚度大于等于0.3mm,有效保证极耳22b的结构稳定性和过流能力,并且保证将第二箔材2214连接到基材2211的加工工艺的可行性;同时,多层第二箔材2214的整体厚度小于等于第一极片、第二极片和两层隔膜223的厚度之和与第一箔材2213的厚度之差,可有效避免极片卷绕或层叠后相邻两层极性相同的极片的极耳22b贴合过密而导致影响电池单体20的能量密度和电解液的浸润顺畅性。If the overall thickness of the multi-layer second foil material 2214 is too small, the structural stability and over-current capability of the tab 22b cannot be effectively guaranteed, and the connection process with the base material 2211 is too difficult. If the multi-layer second foil material 2214 If the thickness of the electrode assembly is too thick, when the pole pieces are wound or stacked, the tabs 22b will be deformed due to overcrowding, which is not conducive to reducing the weight of the electrode assembly 22, and will cause the tabs 22b to be too large, affecting the battery cells. At the same time, the smoothness of electrolyte infiltration will also be affected because the tabs 22b of the two layers of pole pieces with the same polarity are too closely attached. The overall thickness of the multi-layer second foil material 2214 in the technical solution of this application is greater than or equal to 0.3mm, which effectively ensures the structural stability and flow capacity of the tab 22b and ensures the processing technology for connecting the second foil material 2214 to the base material 2211 The feasibility of After the pole pieces are wound or laminated, the tabs 22b of two adjacent layers of pole pieces with the same polarity are too closely attached, which affects the energy density of the battery cell 20 and the smooth infiltration of the electrolyte.
根据本申请的一些实施例,本申请还提供了一种电池单体20,电池单体20包括如上述任一方案所述的电极组件22。According to some embodiments of the present application, the present application also provides a battery cell 20. The battery cell 20 includes the electrode assembly 22 as described in any of the above solutions.
根据本申请的一些实施例,本申请提供了一种电池100,包括上述方案所述的电池单体20。According to some embodiments of the present application, the present application provides a battery 100 including the battery cell 20 described in the above solution.
根据本申请的一些实施例,本申请还提供了一种用电装置,包括上述方案所述的电池单体20,所述电池单体20用于提供电能。According to some embodiments of the present application, the present application also provides an electrical device, including the battery cell 20 described in the above solution, and the battery cell 20 is used to provide electric energy.
所述用电装置可以是前述任意一种用电装置。The electrical device may be any of the aforementioned electrical devices.
请参照图3至图8,本申请一些实施例提供了一种极片,该极片包括主体部22a和极耳22b,主体部22a包括基材2211,极耳22b与基材2211连接,极耳22b包括沿极片的厚度方向层叠设置的多个箔材。Please refer to Figures 3 to 8. Some embodiments of the present application provide a pole piece. The pole piece includes a main body part 22a and a pole lug 22b. The main body part 22a includes a base material 2211. The pole lug 22b is connected to the base material 2211. The ear 22b includes a plurality of foil materials stacked along the thickness direction of the pole piece.
多个箔材包括第一箔材2213和多个第二箔材2214,第一箔材2213与基材2211一体成型,多个第二箔材2214连接于第一箔材2213的厚度方向上的两侧,第二箔材2214在第一箔材2213的厚度方向上的两侧的数量相同。第一箔材2213和第二箔材2214均从基材2211的长度方向上的一端延伸至另一端。The plurality of foil materials include a first foil material 2213 and a plurality of second foil materials 2214. The first foil material 2213 is integrally formed with the base material 2211, and the plurality of second foil materials 2214 are connected to the first foil material 2213 in the thickness direction. On both sides, the number of the second foil 2214 on both sides in the thickness direction of the first foil 2213 is the same. Both the first foil material 2213 and the second foil material 2214 extend from one end to the other end in the length direction of the base material 2211 .
其中,多个第二箔材2214和第一箔材2213相互形成焊接区2217,且,焊接区2217包括多排子焊接区2217a,多排子焊接区2217a沿极片的宽度方向排列,每排子焊接区2217a包括沿极片的长度方向间隔设置的多个子焊接区2217a,相邻的两排子焊接区2217a相互错位设置。Among them, the plurality of second foils 2214 and the first foil 2213 mutually form a welding area 2217, and the welding area 2217 includes multiple rows of sub-welding areas 2217a. The multiple rows of sub-welding areas 2217a are arranged along the width direction of the pole piece, and each row The sub-welding areas 2217a include a plurality of sub-welding areas 2217a spaced apart along the length direction of the pole piece, and two adjacent rows of sub-welding areas 2217a are offset from each other.
极耳22b包括沿极片的厚度方向相对设置的第一表面2215和第二表面2216,多个子焊接区2217a在第一表面2215形成多个凹部2217b,多个子焊接区2217a在第二表面2216形成多个凸部2217c。The pole tab 22b includes a first surface 2215 and a second surface 2216 that are oppositely arranged along the thickness direction of the pole piece. A plurality of sub-welding areas 2217a form a plurality of recesses 2217b on the first surface 2215, and a plurality of sub-welding areas 2217a are formed on the second surface 2216. A plurality of convex portions 2217c.
需要说明的是,在不冲突的情况下,本申请中的实施例的特征可以相互结合。It should be noted that, as long as there is no conflict, the features of the embodiments in this application can be combined with each other.
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the present application has been described with reference to preferred embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims (20)
- 一种极片,包括:A pole piece including:主体部,所述主体部包括基材;The main body part includes a base material;极耳,与所述基材连接,所述极耳包括沿所述极片的厚度方向层叠设置的多个箔材,所述极耳的厚度大于所述基材的厚度。The pole tab is connected to the base material. The pole tab includes a plurality of foil materials stacked along the thickness direction of the pole piece. The thickness of the pole tab is greater than the thickness of the base material.
- 根据权利要求1所述的极片,其中,所述极耳的厚度大于所述主体部的厚度。The pole piece according to claim 1, wherein the thickness of the pole tab is greater than the thickness of the main body part.
- 根据权利要求1或2所述的极片,其中,所述多个箔材相互焊接形成焊接区。The pole piece according to claim 1 or 2, wherein the plurality of foil materials are welded to each other to form a welding zone.
- 根据权利要求3所述的极片,其中,所述焊接区包括多排子焊接区,所述多排子焊接区沿所述极片的宽度方向排列,每排子焊接区包括沿所述极片的长度方向间隔设置的多个子焊接区,相邻的两排子焊接区相互错位设置。The pole piece according to claim 3, wherein the welding area includes multiple rows of sub-welding areas, the multiple rows of sub-welding areas are arranged along the width direction of the pole piece, and each row of sub-welding areas includes a A plurality of sub-welding areas are arranged at intervals in the length direction of the piece, and two adjacent rows of sub-welding areas are arranged offset from each other.
- 根据权利要求3或4所述的极片,其中,所述极耳包括沿所述极片的厚度方向相对设置的第一表面和第二表面,所述焊接区在所述第一表面形成凹部,所述焊接区在所述第二表面形成凸部。The pole piece according to claim 3 or 4, wherein the pole tab includes a first surface and a second surface oppositely arranged along the thickness direction of the pole piece, and the welding area forms a recess on the first surface. , the welding area forms a convex portion on the second surface.
- 根据权利要求5所述的极片,其中,所述极耳包括沿所述极片的厚度方向相对设置的第一表面和第二表面,所述焊接区的面积为S1,所述第一表面的面积为S2,满足:0.4≤S1/S2≤0.8。The pole piece according to claim 5, wherein the pole tab includes a first surface and a second surface arranged oppositely along the thickness direction of the pole piece, the area of the welding zone is S1, and the first surface The area is S2, satisfying: 0.4≤S1/S2≤0.8.
- 根据权利要求1-6中任一项所述的极片,其中,所述多个箔材包括第一箔材和至少一个第二箔材,所述第一箔材与所述基材一体成型,所述至少一个第二箔材连接于所述第一箔材的厚度方向上的一侧或两侧。The pole piece according to any one of claims 1 to 6, wherein the plurality of foils includes a first foil and at least one second foil, the first foil being integrally formed with the base material , the at least one second foil is connected to one or both sides in the thickness direction of the first foil.
- 根据权利要求7所述的极片,其中,所述第一箔材从所述基材的长度方向上的一端延伸至另一端。The pole piece according to claim 7, wherein the first foil extends from one end to the other end in the length direction of the base material.
- 根据权利要求7或8所述的极片,其中,所述第二箔材从所述基材的长度方向上的一端延伸至另一端。The pole piece according to claim 7 or 8, wherein the second foil extends from one end to the other end in the length direction of the base material.
- 根据权利要求7-9中任一项所述的极片,其中,所述第一箔材的厚度方向上的两侧均连接有所述第二箔材。The pole piece according to any one of claims 7 to 9, wherein the second foil is connected to both sides of the first foil in the thickness direction.
- 根据权利要求10所述的极片,其中,所述第二箔材在所述第一箔材的厚度方向上的两侧等数量分布。The pole piece according to claim 10, wherein the second foil materials are distributed in equal numbers on both sides of the first foil material in the thickness direction.
- 根据权利要求7-11中任一项所述的极片,其中,所述第一箔材和所述第二箔材的材质相同。The pole piece according to any one of claims 7-11, wherein the first foil material and the second foil material are made of the same material.
- 根据权利要求7-12中任一项所述的极片,其中,所述第二箔材的沿所述极片的宽度方向的尺寸为H1,所述第一箔材的沿所述极片的宽度方向的尺寸为H2,满足;1mm≤H1≤H2。The pole piece according to any one of claims 7-12, wherein the dimension of the second foil material along the width direction of the pole piece is H1, and the dimension of the first foil material along the width direction of the pole piece is H1. The dimension in the width direction is H2, which satisfies; 1mm≤H1≤H2.
- 一种电极组件,包括正极极片、负极极片和隔膜,所述正极极片、所述负极极片和所述隔膜层叠卷绕形成所述电极组件,所述隔膜设置于所述正极极片和所述负极极片之间;An electrode assembly, including a positive electrode piece, a negative electrode piece and a separator. The positive electrode piece, the negative electrode piece and the separator are stacked and rolled to form the electrode assembly. The separator is disposed on the positive electrode piece. and between the negative electrode piece;其中,所述正极极片和所述负极极片中的至少一者为权利要求1-13中任一项所述的极片。Wherein, at least one of the positive electrode piece and the negative electrode piece is the electrode piece according to any one of claims 1-13.
- 根据权利要求14所述的电极组件,其中,所述电极组件呈圆柱形。The electrode assembly of claim 14, wherein the electrode assembly is cylindrical.
- 根据权利要求14或15所述的电极组件,其中,所述正极极片和所述负极极片均为权利要求1-13中任一项所述的极片,所述正极极片的极耳位于所述电极组件的卷绕轴线方向上的一端,所述负极极片的极耳位于所述电极组件的卷绕轴线方向上的另一端。The electrode assembly according to claim 14 or 15, wherein the positive electrode piece and the negative electrode piece are the electrode pieces according to any one of claims 1 to 13, and the tabs of the positive electrode piece Located at one end in the direction of the winding axis of the electrode assembly, the tab of the negative electrode piece is located at the other end in the direction of the winding axis of the electrode assembly.
- 根据权利要求16所述的电极组件,其中,所述多个箔材包括第一箔材和至少一个第二箔材,所述第一箔材与所述基材一体成型,所述至少一个第二箔材连接于所述第一箔材的厚度方向上的一侧或两侧;The electrode assembly according to claim 16, wherein the plurality of foils includes a first foil and at least one second foil, the first foil is integrally formed with the base material, and the at least one second foil The two foils are connected to one or both sides in the thickness direction of the first foil;所述正极极片的厚度为D1,所述负极极片的厚度为D2,所述第一箔材的厚度为D3,所述第二箔材的厚度为D4,所述隔膜的厚度为D5,所述第二箔材的层数为n,满足,0.3mm≤D4×n≤D1+D2+D5×2-D3。The thickness of the positive electrode piece is D1, the thickness of the negative electrode piece is D2, the thickness of the first foil material is D3, the thickness of the second foil material is D4, and the thickness of the separator is D5, The number of layers of the second foil material is n, which satisfies 0.3mm≤D4×n≤D1+D2+D5×2-D3.
- 一种电池单体,包括:A battery cell including:如权利要求14-17中任一项所述的电极组件。The electrode assembly according to any one of claims 14-17.
- 一种电池,其中,包括权利要求18所述的电池单体。A battery comprising the battery cell according to claim 18.
- 一种用电装置,其中,包括如权利要求18所述的电池单体,所述电池单体用于提供电能。An electrical device, comprising the battery cell as claimed in claim 18, the battery cell being used to provide electrical energy.
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