WO2024011878A1 - Electrode assembly, battery cell, battery and electrical device - Google Patents

Electrode assembly, battery cell, battery and electrical device Download PDF

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Publication number
WO2024011878A1
WO2024011878A1 PCT/CN2023/070378 CN2023070378W WO2024011878A1 WO 2024011878 A1 WO2024011878 A1 WO 2024011878A1 CN 2023070378 W CN2023070378 W CN 2023070378W WO 2024011878 A1 WO2024011878 A1 WO 2024011878A1
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WIPO (PCT)
Prior art keywords
pole piece
electrode assembly
plates
insulating member
active material
Prior art date
Application number
PCT/CN2023/070378
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French (fr)
Chinese (zh)
Inventor
吴夏逸
李振华
汤强强
杨子钰
李星
Original Assignee
宁德时代新能源科技股份有限公司
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Publication of WO2024011878A1 publication Critical patent/WO2024011878A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593Spacers; Insulating plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the field of battery technology, and in particular to an electrode assembly, a battery cell, a battery and an electrical device.
  • Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection.
  • battery technology is an important factor related to their development.
  • some battery cells use rolled electrode assemblies.
  • this type of electrode assembly the metal substrate on the anode plate and the cathode cut surface are directly overlapped, thereby causing the risk of short-circuit failure and affecting the safety performance of the battery cells. .
  • Embodiments of the present application provide an electrode assembly, a battery cell, a battery and an electrical device.
  • the electrode assembly can avoid the risk of short circuit failure caused by overlap between pole pieces, and improves the safety performance of the battery cell.
  • an electrode assembly in a first aspect, includes a winding structure and an insulator.
  • the winding structure includes a first pole piece, a diaphragm, and a second pole piece.
  • the first pole piece and the second pole The plates are separated by a diaphragm.
  • the first pole piece, the diaphragm and the second pole piece are wound along the winding direction.
  • the first pole piece has an end in the winding direction.
  • An insulating piece is connected to the first pole piece.
  • the insulating piece is wrapped It is arranged to cover the end of the first pole piece so that the first pole piece and the second pole piece are insulated.
  • an insulating member is provided on the end of the first pole piece, so that the end of the first pole piece is insulated from the outside world, thereby forming end protection for the first pole piece and preventing the first pole from being punctured after the diaphragm is punctured.
  • the overlap between the pole piece and the second pole piece occurs at the end, which avoids the risk of short circuit caused by the electrical connection between the end of the first pole piece and the outside world, and improves the safety of the electrode assembly and the battery cells it is applied to during operation. performance.
  • the first pole piece includes a first current collector and a first active material layer disposed on both sides of the first current collector, the end portion includes an end surface of the first current collector in the winding direction, and the insulating member is at least partially Cover the end face.
  • the insulating member needs to specifically cover the end face of the first current collector to avoid electrical interference caused by contact between the end face of the first current collector and the outside world, reduce the risk of failure caused by overlapping with the second pole piece, and provide the electrode assembly with security.
  • the insulating member covers the end surface and at least part of the first active material layer disposed.
  • the insulating member not only covers the end surface to form insulating protection, but also covers at least part of the first active material layer, achieving full coverage of the end of the first pole piece and improving the stability of the connection between the insulating member and the end of the first pole piece. properties, reducing the risk of insulation parts falling off.
  • the insulating member includes a side plate connected to the first pole piece and covering the end surface.
  • the insulating member can be connected through the side plate and cover the end surface of the first current collector.
  • the side plate can be coupled with the end surface profile of the first current collector to facilitate connection while ensuring coverage of the end surface of the first current collector.
  • this method has a simple structure and is convenient for molding.
  • the extension length of the side plate is greater than the sum of the thickness of the first current collector and the thickness of the first active material layer.
  • the side plate covers both the first current collector and the first active material layer, thereby ensuring that the side plate can completely cover the first current collector in the thickness direction of the first pole piece.
  • the end face avoids the exposure of local end faces and improves the reliability of insulation protection.
  • the insulating member includes two end plates oppositely arranged in the thickness direction.
  • the two end plates are connected to and enclosed by the side plates to form a frame structure.
  • the side plates cover the end surface and the first active material layer, along the thickness direction. direction, the orthographic projection of the end plate covers part of the first active material layer.
  • two end plates are provided in the insulator and connected to the side plates respectively to form a frame structure. While the side plates can completely cover the end surfaces, the first active material layer will increase in the portion covered by the two end plates.
  • the overall connection strength of the insulating parts improves the stability of the connection and reduces the risk of the insulating parts falling off.
  • the side plate is a flat plate structure, and the two end plates are vertically connected to the side plates and enclosed to form a frame structure, and the insulating member is connected to the end surface and the first active material layer through the side plates.
  • the side plates have a flat structure.
  • the side plates By setting the side plates into a flat structure and vertically connecting them to the two end plates, the side plates can be placed close to the end face of the first current collector, thereby improving the insulation.
  • the stability is more consistent with the contour design of conventional pole pieces.
  • the side plate is a tapered plate structure, and the side plate includes a first side part and a second side part. One end of the first side part and the second side part is respectively connected to the two end plates and the other end is arranged to intersect. , so that the insulation parts form a tapered frame structure.
  • the side plate is a tapered structure.
  • the side plate is divided into a first side part and a second side part, and is arranged at a certain distance from the end face of the first current collector. It can also be used The end face is insulated from the outside world to improve safety performance and reflect the diversity of the structure.
  • the extension length of the two end plates is greater than or equal to 0.3 mm and less than or equal to 50 mm.
  • the entire insulating member can not only meet the requirements for connection stability, but also ensure that the pole pieces are within the normal energy density range requirements.
  • the extension length of the two end plates does not exceed 10 mm along the winding direction.
  • the extension length of the two end plates does not exceed 10mm, which saves materials and facilitates processing and molding.
  • the absolute value of the difference in extension lengths of the two end plates in the winding direction is greater than zero.
  • the extension lengths of the two end plates can be made unequal, which improves the flexibility of the production process. At the same time, it also increases the diversity of the insulating parts structure to meet more connection needs.
  • the insulating member includes two top plates oppositely arranged in the axial direction of the rolled structure.
  • the two top plates are respectively connected to the two end plates and side plates and enclose to form a box structure.
  • the top plate orthographic projection covers at least part of the first active material layer.
  • the insulating parts form a box structure as a whole. While ensuring that the insulating parts cover the end faces, the two additional top plates further improve the stability of the connection of the insulating parts and reduce their Risk of shedding.
  • the top plate is a flat plate structure.
  • the top plate, the end plates and the side plates are respectively connected vertically and enclosed to form a box structure.
  • the top plate is arranged in contact with the top surface of the first active material layer.
  • the original insulating member is connected through three surfaces and is added to five. Surface connection further improves the stability of the overall connection of the insulating parts.
  • the top plate is a tapered plate structure, and the top plate includes a first top and a second top. One end of the first top and the second top is respectively connected to the end plate and the other end is close to each other in the axial direction of the winding structure. Extending and intersecting, the top plate is spaced apart from the top surface of the first active material layer.
  • the box structure By arranging the first top and the second top, the top plate of the insulating member is spaced apart from the top surface of the first active material layer, while ensuring that the side plate covers the end surface. At the same time, it also improves the stability of the axial connection.
  • the side plate is a flat plate structure, and the two end plates are vertically connected to the side plates and enclosed to form a frame structure.
  • the insulating member is connected to the end surface through the side plates.
  • the end plates are connected to the first active material.
  • the layers are arranged one after another, and in the thickness direction, the end plate is flush with the surface of the first active material layer facing away from the first current collector.
  • the insulating member is arranged flush with the first active material layer.
  • the structure formed makes the pole piece without protrusions or step structures, the surface is smoother, the overall force is more uniform, and the winding and assembly are facilitated.
  • the first pole piece has two ends in the winding direction, and the insulator is disposed on the two ends of the first pole piece.
  • insulating members can be provided at both ends of the first pole piece in the winding direction, and the two ends of the pole piece are insulated and protected at the same time, thereby avoiding the influence of the outside world on both ends and ensuring the safety of the pole piece. Performance is further guaranteed.
  • the insulation member is formed in one piece.
  • the insulating parts can be integrally formed, which simplifies the process steps, improves production efficiency, and saves manufacturing costs.
  • the present application provides a battery cell, including the electrode assembly according to any embodiment of the first aspect.
  • the present application provides a battery, including the battery cell as described above.
  • the present application provides an electrical device, including the battery as described above.
  • Figure 1 is a schematic structural diagram of a vehicle according to an embodiment of the present application.
  • Figure 2 is an exploded structural diagram of a battery according to an embodiment of the present application.
  • Figure 3 is an exploded structural diagram of a battery cell according to an embodiment of the present application.
  • Figure 4 is a schematic structural diagram of a rolled electrode assembly according to an embodiment of the present application.
  • Figure 5 is a schematic structural diagram of the first pole piece according to the embodiment of the present application.
  • Figure 6 is a cross-sectional view along the direction A-A in Figure 5;
  • Figure 7 is a cross-sectional view structure along the B-B direction in Figure 5;
  • Figure 8 is another cross-sectional view structure along the B-B direction in Figure 5;
  • Figure 9 is another cross-sectional view structure along the B-B direction in Figure 5;
  • Figure 10 is a schematic structural diagram of another first pole piece according to the embodiment of the present application.
  • Figure 11 is a cross-sectional view structure along the C-C direction in Figure 10;
  • Figure 12 is another cross-sectional view structure along the C-C direction in Figure 10;
  • Figure 13 is a cross-sectional view structure along the D-D direction in Figure 10;
  • Figure 14 is a schematic structural diagram of another wound electrode assembly according to an embodiment of the present application.
  • 10-battery module 20-upper cover; 30-lower cover; 40-battery cell;
  • 11-end cover 11a-electrode terminal; 12-casing; 13-electrode assembly; 14-winding structure;
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment may be included in at least one embodiment of the application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
  • the battery cell includes an electrode assembly and an electrolyte.
  • the electrode assembly consists of a positive electrode sheet, a negative electrode sheet and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer.
  • the positive electrode active material layer is coated on the surface of the positive electrode current collector.
  • the current collector that is not coated with the positive electrode active material layer protrudes from the current collector that is coated with the positive electrode active material layer.
  • the current collector coated with the positive electrode active material layer is laminated to form a positive electrode tab.
  • the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc.
  • the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer.
  • the negative electrode active material layer is coated on the surface of the negative electrode current collector.
  • the current collector that is not coated with the negative electrode active material layer protrudes from the current collector that is coated with the negative electrode active material layer.
  • the current collector coated with the negative electrode active material layer is laminated to serve as the negative electrode tab.
  • the material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon.
  • the material of the separator can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc.
  • the electrode assembly may have a rolled structure or a laminated structure, and the embodiments of the present application are not limited thereto.
  • the inventor further studied and found that the sides of the current collectors in the positive and negative electrode sheets are coated with active material layers, while the current collector end faces in the positive and negative electrode sheets are usually exposed, and their materials are usually metal. After lithium is precipitated from the negative electrode piece, it will pierce the separator, causing the current collector end faces of the negative electrode piece and the positive electrode piece to overlap, causing a short circuit between the electrode pieces, thereby causing the risk of failure and posing certain safety hazards. Therefore, the probability of short circuit failure caused by overlap between pole pieces can be reduced by covering the end surface of the current collector.
  • the electrode assembly includes a winding structure and an insulator.
  • the winding structure includes a first pole piece, a diaphragm and The second pole piece, the first pole piece and the second pole piece are separated by a diaphragm.
  • the first pole piece, the diaphragm and the second pole piece are wound along the winding direction.
  • the first pole piece includes a first current collector and a
  • the first active material layer of the first current collector has an insulating member connected to the first pole piece.
  • the insulating member covers the end surface of the first current collector in the winding direction, so that the first pole piece and the second pole piece are insulated.
  • an insulating member is provided on the end surface of the first pole piece and the insulating member covers the first current collector of the first pole piece, so that the first current collector is insulated from the outside world and forms an insulator to the end surface of the first pole piece. Protection to prevent the first pole piece and the second pole piece from overlapping at the end face after the diaphragm is punctured, avoid the risk of short circuit caused by the first current collector end face being electrically connected to the outside world, and improve the efficiency of the electrode assembly and its application Safety performance of battery cells during operation.
  • the battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
  • the power supply system of the electrical device can be composed of the electrode assembly, battery cell, battery, etc. disclosed in this application. In this way, overlapping short circuit of the positive and negative electrode plates in the electrode assembly can be avoided, the risk of battery failure can be reduced, and the safety of the battery can be improved.
  • Embodiments of the present application provide an electrical device that uses a battery as a power source.
  • the electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc.
  • electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
  • spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • an electric device 1000 according to an embodiment of the present application is used as an example.
  • FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 .
  • the battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 .
  • the vehicle 1000 may also include a controller 200 and a motor 300 .
  • the controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
  • the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
  • Figure 2 is an exploded view of the battery 100 provided by some embodiments of the present application
  • Figure 3 is an exploded view of the battery cell 40 provided by some embodiments of the present application.
  • the battery 100 includes a case and battery cells 40 .
  • the box may include an upper cover 20 and a lower cover 30 .
  • the upper cover 20 and the lower cover 30 cover each other.
  • the upper cover 20 and the lower cover 30 jointly define an accommodation space for accommodating the battery cells 40 .
  • the lower cover 30 can be a hollow structure with one end open, and the upper cover 20 can be a plate-like structure.
  • the upper cover 20 covers the open side of the lower cover 30 so that the upper cover 20 and the lower cover 30 jointly define a receiving space;
  • the upper cover 20 can be a plate-shaped structure.
  • 20 and the lower cover 30 can also be hollow structures with one side open, and the open side of the upper cover 20 is closed with the open side of the lower cover 30 .
  • the box formed by the upper cover 20 and the lower cover 30 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
  • the battery 100 there may be a plurality of battery cells 40 , and the plurality of battery cells 40 may be connected in series, in parallel, or in mixed connection.
  • Mixed connection means that the plurality of battery cells 40 are connected in series and in parallel.
  • Multiple battery cells 40 can be directly connected in series or in parallel or mixed together, and then the whole composed of multiple battery cells 40 can be accommodated in the box; of course, the battery 100 can also be composed of multiple battery cells 40 connected in series first. They may be connected in parallel or mixed to form a battery module 10, and multiple battery modules 10 may be connected in series, parallel, or mixed to form a whole, and be accommodated in a box.
  • the battery 100 may also include other structures.
  • the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 40 .
  • Each battery cell 40 may be a secondary battery cell or a primary battery cell; it may also be a lithium-sulfur battery cell, a sodium-ion battery cell or a magnesium-ion battery cell, but is not limited thereto.
  • the battery cell 40 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
  • the battery cell 40 refers to the smallest unit that constitutes the battery. As shown in FIG. 3 , the battery cell 40 includes an end cover 11 , a housing 12 , an electrode assembly 13 and other functional components.
  • the end cap 11 refers to a component that covers the opening of the casing 12 to isolate the internal environment of the battery cell 40 from the external environment.
  • the shape of the end cap 11 can be adapted to the shape of the housing 12 to fit the housing 12 .
  • the end cap 11 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 11 is less likely to deform when subjected to extrusion and collision, so that the battery cell 1 can have higher durability. Structural strength and safety performance can also be improved.
  • the end cap 11 may be provided with functional components such as the electrode terminal 11a.
  • the electrode terminal 11 a may be used to electrically connect with the electrode assembly 13 for outputting or inputting electric energy of the battery cell 40 .
  • the end cap 11 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 40 reaches a threshold.
  • the end cap 11 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
  • an insulating layer may be provided inside the end cover 11 , and the insulating layer may be used to isolate the electrical connection components in the housing 12 from the end cover 11 to reduce the risk of short circuit.
  • the insulating layer may be plastic, rubber, etc.
  • the casing 12 is a component used to cooperate with the end cover 11 to form an internal environment of the battery cell 40 , wherein the formed internal environment can be used to accommodate the electrode assembly 13 , electrolyte, and other components.
  • the housing 12 and the end cover 11 may be independent components, and an opening may be provided on the housing 12.
  • the end cover 11 covers the opening at the opening to form the internal environment of the battery cell 40.
  • the end cap 11 and the shell 12 can also be integrated. Specifically, the end cap 11 and the shell 12 can form a common connection surface before other components are put into the shell. When it is necessary to encapsulate the inside of the shell 12, Let the end cap 11 cover the outer shell 12 .
  • the housing 12 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 12 can be determined according to the specific shape and size of the electrode assembly 13 .
  • the outer casing 12 may be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiments of the present application.
  • the electrode assembly 13 in this application may be a wound electrode assembly. Please refer to Figure 4.
  • the first pole piece needs to be wound first.
  • the starting ends of the second pole piece 2 and the diaphragm 3 are fixed on the winding needle, that is, the starting ends of the first pole piece 1 and the second pole piece 2 are located at the winding center.
  • the winding needle rotates, the first pole The sheet 1 and the second pole piece 2 are rolled to form a structure with inner and outer layers; when the winding is completed, the pole piece is cut off by a knife or laser at the end of the winding to form the end of the battery pole piece.
  • FIG. 4 shows the winding state of the first pole piece 1 , the second pole piece 2 and the separator 3 in the wound electrode assembly.
  • the first pole piece 1 and the second pole piece 2 in the rolled electrode assembly in this application are separated by a separator 3.
  • the first pole piece 1, the second pole piece 2 and the separator 3 are rolled along the winding direction X.
  • the winding structure 14 is formed.
  • the present application provides an electrode assembly 13.
  • the electrode assembly 13 includes a winding structure 14 and an insulator 4.
  • the winding structure 14 includes a first pole piece 1, a diaphragm 3 and a second pole piece 2.
  • the first pole piece 1 and the second pole piece The pole piece 2 is separated by the diaphragm 3.
  • the first pole piece 1, the diaphragm 3 and the second pole piece 2 are wound along the winding direction X.
  • the first pole piece 1 includes a first current collector 101 and a first current collector 101.
  • Insulating member 4 is connected to the first active material layer 102 of 101 and the first pole piece 1.
  • the insulating member 4 covers the end surface of the first current collector 101 in the winding direction X, so that the first pole piece 1 and the second pole piece 2 insulation settings.
  • the first pole piece 1 may be a cathode pole piece
  • the corresponding first active material layer 102 may be a cathode active material layer
  • the second pole piece 2 may be an anode pole piece.
  • the first active material layer 102 is usually laminated and covered on both sides of the first current collector 101 to form the first pole piece 1.
  • the first current collector 101 can be made of a metal aluminum substrate. .
  • An insulating member 4 is provided on the first pole piece 1 , and the insulating member 4 covers at least two end surfaces of the first current collector 101 .
  • the insulating member 4 can be provided on only one end surface, or on both ends.
  • An insulating member 4 is provided on both end surfaces at the same time.
  • the insulating member 4 can be attached to the end surface of the first current collector 101 , or can be spaced apart from the end surface of the first current collector 101 , so as to completely cover the end surface.
  • the insulating member 4 can be made of insulating tape.
  • the specific material of the insulating member 4 is not specifically limited in this application.
  • An electrode assembly 13 is provided with an insulating member 4 on the end surface of the first pole piece 1 and the insulating member 4 covers the first current collector 101 of the first pole piece 1 so that the first current collector 101 Insulated from the outside world, the end face protection of the first pole piece 1 is formed, preventing the first pole piece 1 and the second pole piece 2 from overlapping at the end face after the diaphragm 3 is punctured, and avoiding the end face of the first current collector 101
  • the risk of short circuit caused by electrical connection with the outside world improves the safety performance of the electrode assembly 13 during operation.
  • the insulating member 4 includes a side plate 401.
  • the side plate 401 is connected to the first pole piece 1 and covers the end surface.
  • the structure of the insulating member 4 includes a side plate 401.
  • the insulating member 4 specifically covers the end surface of the first current collector 101 through the side plate 401. Therefore, the specific size of the side plate 401 is determined by the end surface. The size is determined to meet the complete coverage of the end face.
  • the insulating member 4 is connected through the side plate 401 and covers the end surface of the first current collector 101, which provides a feasible structure of the insulating member 4.
  • the side plate 401 can be connected with the electrode assembly 13.
  • the end surface contours of the first current collector 101 are coupled to facilitate connection while ensuring coverage of the end surface of the first current collector 101 .
  • the extension length of the side plate 401 is greater than the sum of the thickness of the first current collector 101 and the thickness of the first active material layer 102 .
  • the side plates 401 can be extended in the thickness direction Y.
  • the length is exactly equal to the thickness of the first current collector 101 .
  • the extension length of the side plate 401 in the thickness direction Y can be set arbitrarily, and can extend to any position on the first active material layer 102 .
  • the extension length of the side plate 401 in the thickness direction Y can be increased to provide a larger coverage area.
  • the extension length of the side plate 401 is equal to or greater than the first current collector 101
  • the sum of the thickness of the side plate 401 and the thickness of the first active material layer 102 is generally less than or equal to 5 mm.
  • An electrode assembly 13 in the embodiment of the present application limits the extension length of the side plate 401 so that the side plate 401 covers the first current collector 101 and the first active material layer 102 at the same time, thereby ensuring that the side plate 401 can
  • the thickness direction Y of the pole piece 1 completely covers the end surface of the first current collector 101, which avoids the exposure of partial end surfaces and improves the reliability of insulation protection.
  • the insulating member 4 includes two end plates 402 oppositely arranged in the thickness direction Y.
  • the two end plates 402 are connected to and enclosed by the side plates 401 to form a frame structure.
  • the side plates 401 cover the end surface and the first active material layer 102, along the In the thickness direction Y, the orthographic projection of the end plate 402 covers part of the first active material layer 102 .
  • the prerequisite for setting up the two end plates 402 is to ensure that the extension length of the side plate 401 is greater than the sum of the thickness of the first current collector 101 and the thickness of the first active material layer 102, thereby providing a certain limit for the arrangement of the two end plates 402. Space.
  • the two end plates 402 can extend in the winding direction
  • the two end plates 402 can be attached to the first active material layer 102 and extended. It can be understood that the longer the extension length of the two end plates 402 is, the larger the coverage area will be and the higher the stability of the connection will be, and vice versa. Low.
  • An electrode assembly 13 in the embodiment of the present application forms a frame structure by arranging two end plates 402 in the insulating member 4 and connecting them to the side plates 401 respectively. While the side plates 401 can completely cover the end surface, the two end plates 402 are connected to the side plates 401.
  • the end plate 402 covering part of the first active material layer 102 will increase the overall connection strength of the insulating member 4 , improve the stability of the connection, and reduce the risk of the insulating member 4 falling off.
  • the side plate 401 is a flat plate structure, and the two end plates 402 are vertically connected to the side plate 401 and enclosed to form a frame structure.
  • the insulating member 4 is connected to the end surface and the first active material layer through the side plate 401 102 connections.
  • the side plate 401 is set as a flat plate structure to adapt to the end face and facilitate connection.
  • An electrode assembly 13 in the embodiment of the present application provides a solution in which the side plate 401 is a flat plate structure.
  • the side plate 401 is a flat plate structure.
  • the side plate 401 can be closely connected
  • the end face arrangement of the first current collector 101 improves the stability of the insulation and is more in line with the contour design of conventional pole pieces.
  • the side plate 401 has a tapered plate structure.
  • the side plate 401 includes a first side part 4a and a second side part 4b.
  • One end is connected to the two end plates 402 respectively and the other end is arranged to intersect, so that the insulating member 4 forms a tapered frame structure.
  • the distance between the intersection of the first side part 4a and the second side part 4b and the end surface is greater than or equal to 5 microns and does not exceed the distance between the first pole piece 1 and the second pole piece 2 in the winding direction X.
  • the purpose is to On the premise of covering the end surface, avoid affecting the feeding position of the pole piece.
  • first side portion 4a and the second side portion 4b can be understood as side plates 401 extending at a certain angle, and the two are intersected and spliced to form a tapered plate structure of the side plate 401.
  • the first side part 4a and the second side part 4b are arranged to intersect, and their extension angles may be the same or different, as long as the projection of the first side part 4a and the second side part 4b in the winding direction X covers the end surface, Alternatively, when the extension angles of the two are the same, they can be symmetrically distributed along the winding direction X with the first current collector 101 as the center.
  • the tapered structure of the side plate 401 forms a hollow portion, so that the side plate 401 is spaced apart from the end surface and can also cover the end surface.
  • An electrode assembly 13 in the embodiment of the present application provides a solution in which the side plate 401 has another tapered structure.
  • the side plate 401 is divided into a first side part 4a and a second side part 4b, so that they are connected with the first side part 4a.
  • the end faces of the current collector 101 are arranged at a certain distance, which can also insulate the end faces from the outside world, improve safety performance, and reflect the diversity of the structure.
  • the extension length of the two end plates 402 is greater than or equal to 0.3 mm and less than or equal to 50 mm.
  • the extension length of the end plate 402 when the extension length of the end plate 402 is longer, the overall connection strength of the insulating member 4 is higher and the connection is more stable. However, when the extension length of the end plate 402 is too long, it will cover a larger area.
  • the first active material layer 102 affects its normal deintercalation of lithium, resulting in low energy density.
  • the electrode assembly 13 in the embodiment of the present application limits the extension length of the two end plates 402 so that the entire insulating member 4 can not only meet the requirements for connection stability, but also ensure that the pole piece is at normal energy density.
  • the absolute value of the difference in extension length of the two end plates 402 is greater than zero.
  • the electrode assembly 13 of the embodiment of the present application can make the extension lengths of the two end plates 402 unequal during production and processing, which improves the flexibility of the production process and also increases the diversity of the structure of the insulating member 4 to meet more connection needs.
  • the insulation member 4 includes two top plates 403 oppositely arranged in the axial direction Z of the winding structure 14.
  • the two top plates 403 are connected to the two end plates 402 and the side plates 401 respectively and enclose to form a box structure.
  • the orthographic projection of the top plate 403 covers at least part of the first active material layer 102.
  • two top plates 403 are added on the basis of the two end plates 402 and the side plates 401.
  • the two top plates 403 are oppositely arranged in the axial direction Z and together form a box structure.
  • the top plate 403 is orthogonally projected. At least part of the first active material layer 102 is covered to form a stable connection in the axial direction Z.
  • An electrode assembly 13 in the embodiment of the present application by setting two top plates 403 opposite in the axial direction Z, the insulating member 4 forms a box structure as a whole. While ensuring that the insulating member 4 covers the end surface, the two additional top plates 403 This further improves the stability of the connection of the insulating component 4 and reduces the risk of it falling off.
  • the top plate 403 has a flat plate structure.
  • the top plate 403 is vertically connected to the end plate 402 and the side plate 401 respectively to form a box structure.
  • the top plate 403 is connected to the first active material layer. 102 top fit setting.
  • the top plate 403 is provided in a flat plate shape and extends in the winding direction
  • the extension length of the top plate 403 is not particularly limited.
  • the top plate 403 is vertically connected to the end plate 402 and the side plate 401 in pairs, forming right angles to each other, and the insulating member 4 as a whole forms a rectangular box structure.
  • An electrode assembly 13 in the embodiment of the present application provides a specific structural form of the box structure.
  • the original insulating member is 4 is added to five-face connections through three-face connections, further improving the stability of the overall connection of the insulator 4.
  • the top plate 403 has a tapered plate structure.
  • the top plate 403 includes a first top 4c and a second top 4d. One end of the first top 4c and the second top 4d is connected to the end respectively.
  • the plates 402 are connected and the other ends extend close to each other and intersect in the axial direction Z of the winding structure 14 , and the top plate 403 is spaced apart from the top surface of the first active material layer 102 .
  • first top 4c and the second top 4d can be understood as a top plate 403 extending obliquely at a certain angle along the axial direction Z. The two are intersected and spliced to form a conical plate structure of the top plate 403.
  • the first top 4c and the second top 4d are arranged to intersect, and their extension angles may be the same or different.
  • the projections of the first top 4c and the second top 4d in the axial direction Z cover part of the top surface of the first pole piece 1, Alternatively, when the extension angles of the two are the same, they can be symmetrically distributed along the axial direction Z with the first current collector 101 as the center.
  • the tapered structure of the top plate 403 forms a hollow portion, so that the top plate 403 is spaced apart from the top surface of the first pole piece 1 and covers part of the top surface of the first pole piece 1 .
  • An electrode assembly 13 in the embodiment of the present application provides another specific structural form of the box structure.
  • the top plate 403 of the insulating member 4 is connected with the first active material layer 102
  • the spacing of the top surfaces not only ensures that the side plates 401 cover the end surfaces, but also improves the stability of the connection in the axial direction Z.
  • the side plate 401 has a flat structure, and the two end plates 402 are vertically connected to the side plate 401 and enclosed to form a frame structure.
  • the insulating member 4 is connected to the end surface through the side plate 401.
  • the end plate 402 is connected to the first active
  • the material layers 102 are arranged one after another, and in the thickness direction Y, the end plate 402 is flush with the surface of the first active material layer 102 facing away from the first current collector 101 .
  • the two end plates 402 of the insulating member 4 and the first active material layer 102 are arranged on the same layer and flush, so that the two end plates 402 and the first active material layer 102 have the same thickness.
  • extension lengths of the two end plates 402 in the winding direction Can.
  • the structure of the insulating member 4 in this embodiment can be understood as covering the end surface and part of the side surfaces of the first current collector 101 with the side plate 401 and the two end plates 402. This not only forms insulation protection for the end surface, but also maintains the The flatness of the overall structure of the first pole piece 1.
  • the insulating member 4 and the first active material layer 102 are arranged flush with each other.
  • the structure formed makes the electrode piece free of protrusions or step structures, the surface is smoother, and the overall force is more uniform. Easy to wind and assemble.
  • the first current collector 101 has two end surfaces in the winding direction X, and the insulating member 4 is provided on both end surfaces of the first current collector 101 .
  • the first current collector 101 has two end surfaces in the winding direction
  • the insulating members 4 can be disposed on the two end surfaces of the first current collector 101 in the winding direction External influences further provide guarantee for the safety performance of the pole piece.
  • the insulating member 4 is integrally formed.
  • the insulating member 4 can be integrally formed through processing technology.
  • the insulating member 4 can also be formed by splicing the side plates 401 , the end plates 402 and the top plate 403 .
  • the electrode assembly 13 of the embodiment of the present application can make the insulating member 4 integrally formed, which simplifies the process steps, improves the production efficiency, and saves the manufacturing cost.
  • the present application also provides a battery cell 40 including the electrode assembly 13 described in any of the above solutions.
  • the present application also provides a battery 100 including the battery cell 40 as described above.
  • the present application also provides an electrical device, including the battery 100 as described above, and the battery 100 is used to provide electrical energy to the electrical device.
  • the power-consuming device may be any of the aforementioned devices or systems using the battery 100 .

Abstract

An electrode assembly (13), a battery cell (40), a battery (100), and an electrical device. The electrode assembly (13) comprises a winding structure (14) and insulating members (4). The winding structure (14) comprises a first electrode sheet (1), a separator (3) and a second electrode sheet (2). The first electrode sheet (1) and the second electrode sheet (2) are separated by means of the separator (3), the first electrode sheet (1), the separator (3) and the second electrode sheet (2) are wound in a winding direction, the first electrode sheet (1) has end portions in the winding direction, the insulating members (4) are connected to the first electrode sheet (1), and the insulating members (4) wrap the end portions of the first electrode sheet (1), so that the first electrode sheet (1) is insulated from the second electrode sheet (2). The provided electrode assembly (13) can prevent the first electrode sheet (1) from overlapping with the second electrode sheet (2), thereby improving the safety performance of the battery (100).

Description

电极组件、电池单体、电池及用电装置Electrode components, battery cells, batteries and electrical devices
相关申请的交叉引用Cross-references to related applications
本申请要求享有于2022年07月15日提交的名称为“电极组件、电池单体、电池及用电装置”的中国专利申请202221833857.8的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to Chinese patent application 202221833857.8 titled "Electrode Assemblies, Battery Cells, Batteries and Electrical Devices" submitted on July 15, 2022. The entire content of this application is incorporated herein by reference.
技术领域Technical field
本申请涉及电池技术领域,特别是涉及一种电极组件、电池单体、电池及用电装置。The present application relates to the field of battery technology, and in particular to an electrode assembly, a battery cell, a battery and an electrical device.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor related to their development.
已有技术中,部分电池单体采用卷绕式电极组件,该种电极组件存在阳极极片与阴极切断面的金属基材直接搭接,从而引发短路失效的风险,影响电池单体的安全性能。In the existing technology, some battery cells use rolled electrode assemblies. In this type of electrode assembly, the metal substrate on the anode plate and the cathode cut surface are directly overlapped, thereby causing the risk of short-circuit failure and affecting the safety performance of the battery cells. .
因此,亟需一种新型的电极组件。Therefore, a new type of electrode assembly is urgently needed.
实用新型内容Utility model content
本申请实施例提供一种电极组件、电池单体、电池及用电装置,电极组件能够避免极片之间的搭接造成短路失效的风险,提高了电池单体的安全性能。Embodiments of the present application provide an electrode assembly, a battery cell, a battery and an electrical device. The electrode assembly can avoid the risk of short circuit failure caused by overlap between pole pieces, and improves the safety performance of the battery cell.
第一方面,根据本申请实施例提出了一种电极组件,电极组件包括卷绕结构和绝缘件,卷绕结构包括第一极片、隔膜以及第二极片,第一极片与第二极片通过隔膜隔开,第一极片、隔膜以及第二极片沿卷绕方向卷绕 设置,第一极片在卷绕方向上具有端部,第一极片上连接有绝缘件,绝缘件包覆第一极片的端部设置,以使得第一极片与第二极片绝缘设置。In a first aspect, an electrode assembly is proposed according to an embodiment of the present application. The electrode assembly includes a winding structure and an insulator. The winding structure includes a first pole piece, a diaphragm, and a second pole piece. The first pole piece and the second pole The plates are separated by a diaphragm. The first pole piece, the diaphragm and the second pole piece are wound along the winding direction. The first pole piece has an end in the winding direction. An insulating piece is connected to the first pole piece. The insulating piece is wrapped It is arranged to cover the end of the first pole piece so that the first pole piece and the second pole piece are insulated.
上述方案中,通过在第一极片的端部上设置绝缘件,使得第一极片的端部与外界绝缘,形成了对第一极片的端部保护,防止隔膜刺破后第一极片与第二极片在端部处搭接的情况发生,避免了第一极片的端部与外界电连接造成短路的风险,提高了电极组件及其所应用的电池单体运行时的安全性能。In the above solution, an insulating member is provided on the end of the first pole piece, so that the end of the first pole piece is insulated from the outside world, thereby forming end protection for the first pole piece and preventing the first pole from being punctured after the diaphragm is punctured. The overlap between the pole piece and the second pole piece occurs at the end, which avoids the risk of short circuit caused by the electrical connection between the end of the first pole piece and the outside world, and improves the safety of the electrode assembly and the battery cells it is applied to during operation. performance.
在一些实施例中,第一极片包括第一集流体以及设置于第一集流体两侧的第一活性材料层,端部包括第一集流体在卷绕方向上的端面,绝缘件至少部分覆盖端面。In some embodiments, the first pole piece includes a first current collector and a first active material layer disposed on both sides of the first current collector, the end portion includes an end surface of the first current collector in the winding direction, and the insulating member is at least partially Cover the end face.
上述方案中,绝缘件需具体将第一集流体的端面覆盖,避免了第一集流体的端面与外界接触形成电干扰,降低了与第二极片搭接造成失效的风险,为电极组件提供了安全保障。In the above solution, the insulating member needs to specifically cover the end face of the first current collector to avoid electrical interference caused by contact between the end face of the first current collector and the outside world, reduce the risk of failure caused by overlapping with the second pole piece, and provide the electrode assembly with security.
在一些实施例中,绝缘件覆盖端面和至少部分第一活性材料层设置。In some embodiments, the insulating member covers the end surface and at least part of the first active material layer disposed.
上述方案中,绝缘件在覆盖端面形成绝缘保护的同时,还覆盖至少部分第一活性材料层,实现了对第一极片端部的充分覆盖,提高了绝缘件与第一极片端部连接的稳定性,降低了绝缘件脱落的风险。In the above solution, the insulating member not only covers the end surface to form insulating protection, but also covers at least part of the first active material layer, achieving full coverage of the end of the first pole piece and improving the stability of the connection between the insulating member and the end of the first pole piece. properties, reducing the risk of insulation parts falling off.
在一些实施例中,绝缘件包括侧板,侧板连接于第一极片并覆盖端面设置。In some embodiments, the insulating member includes a side plate connected to the first pole piece and covering the end surface.
上述方案中,绝缘件具体可以通过侧板连接并覆盖在第一集流体的端面处,侧板能够与第一集流体的端面轮廓耦合,便于连接的同时确保对第一集流体端面的覆盖,并且该种方式结构简单,利于成型。In the above solution, the insulating member can be connected through the side plate and cover the end surface of the first current collector. The side plate can be coupled with the end surface profile of the first current collector to facilitate connection while ensuring coverage of the end surface of the first current collector. Moreover, this method has a simple structure and is convenient for molding.
在一些实施例中,在第一极片的厚度方向,侧板的延伸长度大于第一集流体的厚度与第一活性材料层的厚度之和。In some embodiments, in the thickness direction of the first pole piece, the extension length of the side plate is greater than the sum of the thickness of the first current collector and the thickness of the first active material layer.
上述方案中,通过限定侧板的延伸长度,使得侧板同时覆盖了第一集流体和第一活性材料层,从而确保了侧板能够在第一极片的厚度方向上完全覆盖第一集流体的端面,避免了局部端面的裸露,提高了绝缘保护的可靠性。In the above solution, by limiting the extension length of the side plate, the side plate covers both the first current collector and the first active material layer, thereby ensuring that the side plate can completely cover the first current collector in the thickness direction of the first pole piece. The end face avoids the exposure of local end faces and improves the reliability of insulation protection.
在一些实施例中,绝缘件包括在厚度方向上相对设置的两个端板,两 个端板与侧板连接并围合形成框体结构,侧板覆盖端面和第一活性材料层,沿厚度方向,端板的正投影覆盖部分第一活性材料层。In some embodiments, the insulating member includes two end plates oppositely arranged in the thickness direction. The two end plates are connected to and enclosed by the side plates to form a frame structure. The side plates cover the end surface and the first active material layer, along the thickness direction. direction, the orthographic projection of the end plate covers part of the first active material layer.
上述方案中,通过在绝缘件中设置两个端板并使其分别与侧板连接形成框体结构,在侧板能够完全覆盖端面的同时,两个端板覆盖部分第一活性材料层会增加绝缘件整体的连接强度,提高了连接的稳定性,降低了绝缘件脱落的风险。In the above solution, two end plates are provided in the insulator and connected to the side plates respectively to form a frame structure. While the side plates can completely cover the end surfaces, the first active material layer will increase in the portion covered by the two end plates. The overall connection strength of the insulating parts improves the stability of the connection and reduces the risk of the insulating parts falling off.
在一些实施例中,侧板为平板结构,两个端板与侧板垂直连接并围合形成框体结构,绝缘件通过侧板与端面和第一活性材料层连接。In some embodiments, the side plate is a flat plate structure, and the two end plates are vertically connected to the side plates and enclosed to form a frame structure, and the insulating member is connected to the end surface and the first active material layer through the side plates.
上述方案中,提供了侧板为平板结构的方案,通过将侧板设置为平板结构并使其与两个端板垂直连接,能够使侧板紧贴第一集流体的端面设置,提高了绝缘的稳定性,更符合常规极片的轮廓设计。In the above solution, a plan is provided in which the side plates have a flat structure. By setting the side plates into a flat structure and vertically connecting them to the two end plates, the side plates can be placed close to the end face of the first current collector, thereby improving the insulation. The stability is more consistent with the contour design of conventional pole pieces.
在一些实施例中,侧板为锥形板结构,侧板包括第一侧部和第二侧部,第一侧部和第二侧部的一端分别与两个端板连接且另一端相交设置,以使绝缘件形成锥形框体结构。In some embodiments, the side plate is a tapered plate structure, and the side plate includes a first side part and a second side part. One end of the first side part and the second side part is respectively connected to the two end plates and the other end is arranged to intersect. , so that the insulation parts form a tapered frame structure.
上述方案中,提供了侧板为另一种锥形版结构的方案,将侧板划分成第一侧部和第二侧部,使其与第一集流体的端面间隔一定距离设置,同样能够将端面与外界绝缘隔离,提高安全性能,体现了结构的多样性。In the above solution, another solution is provided in which the side plate is a tapered structure. The side plate is divided into a first side part and a second side part, and is arranged at a certain distance from the end face of the first current collector. It can also be used The end face is insulated from the outside world to improve safety performance and reflect the diversity of the structure.
在一些实施例中,沿卷绕方向,两个端板的延伸长度大于或等于0.3mm且小于或等于50mm。In some embodiments, along the winding direction, the extension length of the two end plates is greater than or equal to 0.3 mm and less than or equal to 50 mm.
上述方案中,通过限定了两个端板的延伸长度,使得绝缘件整体既可以满足连接稳定性的需求,也可以保证极片处于正常的能量密度范围要求内。In the above solution, by limiting the extension length of the two end plates, the entire insulating member can not only meet the requirements for connection stability, but also ensure that the pole pieces are within the normal energy density range requirements.
在一些实施例中,沿卷绕方向,两个端板的延伸长度不超过10mm。In some embodiments, the extension length of the two end plates does not exceed 10 mm along the winding direction.
上述方案中,在同时满足绝缘件连接稳定性和处于正常的能量密度范围的前提下,使两个端板的延伸长度不超过10mm更加节省用料,便于加工成型。In the above solution, on the premise that the connection stability of the insulating parts is satisfied and the energy density is within the normal range, the extension length of the two end plates does not exceed 10mm, which saves materials and facilitates processing and molding.
在一些实施例中,在卷绕方向上,两个端板的延伸长度差值的绝对值大于零。In some embodiments, the absolute value of the difference in extension lengths of the two end plates in the winding direction is greater than zero.
上述方案中,在生产加工时,可以使两个端板的延伸长度不相等,提 高了生产工艺上的灵活性,同时,也增加了绝缘件结构的多样性以满足更多的连接需求。In the above solution, during production and processing, the extension lengths of the two end plates can be made unequal, which improves the flexibility of the production process. At the same time, it also increases the diversity of the insulating parts structure to meet more connection needs.
在一些实施例中,绝缘件包括在卷绕结构的轴向上相对设置的两个顶板,两个顶板分别与两个端板以及侧板连接并围合形成盒体结构,沿卷绕结构的轴向,顶板正投影覆盖至少部分第一活性材料层。In some embodiments, the insulating member includes two top plates oppositely arranged in the axial direction of the rolled structure. The two top plates are respectively connected to the two end plates and side plates and enclose to form a box structure. Along the axial direction of the rolled structure, In the axial direction, the top plate orthographic projection covers at least part of the first active material layer.
上述方案中,通过设置轴向上相对的两个顶板,使得绝缘件整体形成盒体结构,在确保绝缘件覆盖端面的同时,增设的两个顶板进一步提高了绝缘件连接的稳定性,降低其脱落的风险。In the above solution, by setting two top plates facing each other in the axial direction, the insulating parts form a box structure as a whole. While ensuring that the insulating parts cover the end faces, the two additional top plates further improve the stability of the connection of the insulating parts and reduce their Risk of shedding.
在一些实施例中,顶板为平板结构,顶板与端板和侧板分别垂直连接并围合形成盒体结构,顶板与第一活性材料层的顶面贴合设置。In some embodiments, the top plate is a flat plate structure. The top plate, the end plates and the side plates are respectively connected vertically and enclosed to form a box structure. The top plate is arranged in contact with the top surface of the first active material layer.
上述方案中,提供了盒体结构一种具体的结构形式,通过将顶板设置为平板结构并贴附于第一活性材料层的顶面设置,将原先绝缘件通过三个面连接增设成五个面连接,进一步提高了绝缘件整体连接的稳定性。In the above solution, a specific structural form of the box structure is provided. By setting the top plate as a flat plate structure and attached to the top surface of the first active material layer, the original insulating member is connected through three surfaces and is added to five. Surface connection further improves the stability of the overall connection of the insulating parts.
在一些实施例中,顶板为锥形板结构,顶板包括第一顶部和第二顶部,第一顶部和第二顶部的一端分别与端板连接且另一端在卷绕结构的轴向上靠近彼此延伸并相交设置,顶板与第一活性材料层的顶面间隔设置。In some embodiments, the top plate is a tapered plate structure, and the top plate includes a first top and a second top. One end of the first top and the second top is respectively connected to the end plate and the other end is close to each other in the axial direction of the winding structure. Extending and intersecting, the top plate is spaced apart from the top surface of the first active material layer.
上述方案中,提供了盒体结构另一种具体的结构形式,通过设置第一顶部和第二顶部,使绝缘件的顶板与第一活性材料层的顶面间隔设置,在确保侧板覆盖端面的同时,也提高了轴向上连接的稳定性。In the above solution, another specific structural form of the box structure is provided. By arranging the first top and the second top, the top plate of the insulating member is spaced apart from the top surface of the first active material layer, while ensuring that the side plate covers the end surface. At the same time, it also improves the stability of the axial connection.
在一些实施例中,侧板为平板结构,两个端板与侧板垂直连接并围合形成框体结构,绝缘件通过侧板与端面连接,沿卷绕方向,端板与第一活性材料层相继设置,且在厚度方向,端板与第一活性材料层背离第一集流体的表面相平齐。In some embodiments, the side plate is a flat plate structure, and the two end plates are vertically connected to the side plates and enclosed to form a frame structure. The insulating member is connected to the end surface through the side plates. Along the winding direction, the end plates are connected to the first active material. The layers are arranged one after another, and in the thickness direction, the end plate is flush with the surface of the first active material layer facing away from the first current collector.
上述方案中,将绝缘件与第一活性材料层平齐设置,形成的该结构使极片无凸起或台阶结构,表面更加平整,整体受力更加均匀,便于卷绕和装配。In the above solution, the insulating member is arranged flush with the first active material layer. The structure formed makes the pole piece without protrusions or step structures, the surface is smoother, the overall force is more uniform, and the winding and assembly are facilitated.
在一些实施例中,第一极片在卷绕方向上具有两个端部,绝缘件设置于第一极片的两个端部。In some embodiments, the first pole piece has two ends in the winding direction, and the insulator is disposed on the two ends of the first pole piece.
上述方案中,可以将绝缘件设置于第一极片在卷绕方向上的两个端 部,对极片的两端同时进行绝缘保护,避免了两端受外界的影响,为极片的安全性能进一步提供了保障。In the above solution, insulating members can be provided at both ends of the first pole piece in the winding direction, and the two ends of the pole piece are insulated and protected at the same time, thereby avoiding the influence of the outside world on both ends and ensuring the safety of the pole piece. Performance is further guaranteed.
在一些实施例中,绝缘件一体成型。In some embodiments, the insulation member is formed in one piece.
上述方案中,在加工工艺上,可以使绝缘件一体成型,简化了工艺步骤,提高了生产效率,节省了制造成本。In the above solution, in terms of processing technology, the insulating parts can be integrally formed, which simplifies the process steps, improves production efficiency, and saves manufacturing costs.
第二方面,本申请提供一种电池单体,包括第一方面任一实施例的电极组件。In a second aspect, the present application provides a battery cell, including the electrode assembly according to any embodiment of the first aspect.
第三方面,本申请提供一种电池,包括如上所述的电池单体。In a third aspect, the present application provides a battery, including the battery cell as described above.
第四方面,本申请提供一种用电装置,包括如上所述的电池。In a fourth aspect, the present application provides an electrical device, including the battery as described above.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present application more clearly, the drawings required to be used in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1是本申请实施例的一种车辆的结构示意图;Figure 1 is a schematic structural diagram of a vehicle according to an embodiment of the present application;
图2是本申请实施例的一种电池的分解结构示意图;Figure 2 is an exploded structural diagram of a battery according to an embodiment of the present application;
图3是本申请实施例的一种电池单体的分解结构示意图;Figure 3 is an exploded structural diagram of a battery cell according to an embodiment of the present application;
图4是本申请实施例的一种卷绕式电极组件的结构示意图;Figure 4 is a schematic structural diagram of a rolled electrode assembly according to an embodiment of the present application;
图5是本申请实施例的第一极片的结构示意图;Figure 5 is a schematic structural diagram of the first pole piece according to the embodiment of the present application;
图6是图5中的沿A-A方向的剖视图结构;Figure 6 is a cross-sectional view along the direction A-A in Figure 5;
图7是图5中的一种沿B-B方向的剖视图结构;Figure 7 is a cross-sectional view structure along the B-B direction in Figure 5;
图8是图5中的另一种沿B-B方向的剖视图结构;Figure 8 is another cross-sectional view structure along the B-B direction in Figure 5;
图9是图5中的又一种沿B-B方向的剖视图结构;Figure 9 is another cross-sectional view structure along the B-B direction in Figure 5;
图10是本申请实施例的另一种第一极片的结构示意图;Figure 10 is a schematic structural diagram of another first pole piece according to the embodiment of the present application;
图11是图10中的一种沿C-C方向的剖视图结构;Figure 11 is a cross-sectional view structure along the C-C direction in Figure 10;
图12是图10中的另一种沿C-C方向的剖视图结构;Figure 12 is another cross-sectional view structure along the C-C direction in Figure 10;
图13是图10中的沿D-D方向的剖视图结构;Figure 13 is a cross-sectional view structure along the D-D direction in Figure 10;
图14是本申请实施例的另一种卷绕式电极组件的结构示意图。Figure 14 is a schematic structural diagram of another wound electrode assembly according to an embodiment of the present application.
附图标记:Reference signs:
1000-车辆;100-电池;200-控制器;300-马达;1000-vehicle; 100-battery; 200-controller; 300-motor;
10-电池模块;20-上盖;30-下盖;40-电池单体;10-battery module; 20-upper cover; 30-lower cover; 40-battery cell;
11-端盖;11a-电极端子;12-外壳;13-电极组件;14-卷绕结构;11-end cover; 11a-electrode terminal; 12-casing; 13-electrode assembly; 14-winding structure;
1-第一极片;2-第二极片;3-隔膜;4-绝缘件;1-first pole piece; 2-second pole piece; 3-diaphragm; 4-insulation piece;
X-卷绕方向;Y-厚度方向;Z-轴向;X-winding direction; Y-thickness direction; Z-axial direction;
101-第一集流体;102-第一活性材料层;101-the first current collector; 102-the first active material layer;
401-侧板;4a-第一侧部;4b-第二侧部;4c-第一顶部;4d-第二顶部;401-side plate; 4a-first side; 4b-second side; 4c-first top; 4d-second top;
402-端板;403-顶板。402-end plate; 403-top plate.
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。In the drawings, identical components have the same reference numerals. The drawings are not drawn to actual scale.
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。“垂直”并不是严格意义上的垂直,而是在误差允许范围之内。“平行”并不是严格意义上的平 行,而是在误差允许范围之内。The embodiments of the present application will be described in further detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of the present application, but cannot be used to limit the scope of the present application, that is, the present application is not limited to the described embodiments. In the description of this application, it should be noted that, unless otherwise stated, "plurality" means more than two; the terms "upper", "lower", "left", "right", "inside", " The orientation or positional relationship indicated such as "outside" is only for the convenience of describing the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. Application restrictions. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. "Vertical" is not vertical in the strict sense, but within the allowable error range. "Parallel" is not parallel in the strict sense, but within the allowable error range.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本申请所描述的实施例可以与其它实施例相结合。Reference in this application to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下述描述中出现的方位词均为图中示出的方向,并不是对本申请的具体结构进行限定。在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。The directional words appearing in the following description are the directions shown in the figures and do not limit the specific structure of the present application. In the description of this application, it should also be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application may be understood based on specific circumstances.
电池单体包括电极组件和电解液,电极组件由正极片、负极片和隔膜组成。电池单体主要依靠金属离子在正极片和负极片之间移动来工作。正极片包括正极集流体和正极活性物质层,正极活性物质层涂覆于正极集流体的表面,未涂敷正极活性物质层的集流体凸出于已涂覆正极活性物质层的集流体,未涂敷正极活性物质层的集流体层叠后作为正极极耳。以锂离子电池为例,正极集流体的材料可以为铝,正极活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等。负极片包括负极集流体和负极活性物质层,负极活性物质层涂覆于负极集流体的表面,未涂敷负极活性物质层的集流体凸出于已涂覆负极活性物质层的集流体,未涂敷负极活性物质层的集流体层叠后作为负极极耳。负极集流体的材料可以为铜,负极活性物质可以为碳或硅等。隔膜的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。此外,电极组件可以是卷绕式结构,也可以是叠片式结构,本申请实施例并不限于此。The battery cell includes an electrode assembly and an electrolyte. The electrode assembly consists of a positive electrode sheet, a negative electrode sheet and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work. The positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer. The positive electrode active material layer is coated on the surface of the positive electrode current collector. The current collector that is not coated with the positive electrode active material layer protrudes from the current collector that is coated with the positive electrode active material layer. The current collector coated with the positive electrode active material layer is laminated to form a positive electrode tab. Taking lithium-ion batteries as an example, the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc. The negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer. The negative electrode active material layer is coated on the surface of the negative electrode current collector. The current collector that is not coated with the negative electrode active material layer protrudes from the current collector that is coated with the negative electrode active material layer. The current collector coated with the negative electrode active material layer is laminated to serve as the negative electrode tab. The material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon. The material of the separator can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc. In addition, the electrode assembly may have a rolled structure or a laminated structure, and the embodiments of the present application are not limited thereto.
本发明人注意到,电极组件尤其对于卷绕式电极组件在成型以及运行的过程中存在短路失效的风险。本发明人进一步研究发现,正负极片中的集流体侧面均涂敷活性物质层,而正负极片中的集流体端面通常裸露出来,其材质通常为金属材质,当异常原因导致部分区域的负极片析锂后会 刺穿隔膜,使负极片与正极片的集流体端面搭接,造成极片之间的短路,从而引发失效的风险并存在一定的安全隐患。因此,可通过覆盖集流体端面的方式降低极片之间的搭接造成短路失效的概率。The inventor noticed that the electrode assembly, especially the wound electrode assembly, has the risk of short-circuit failure during the molding and operation processes. The inventor further studied and found that the sides of the current collectors in the positive and negative electrode sheets are coated with active material layers, while the current collector end faces in the positive and negative electrode sheets are usually exposed, and their materials are usually metal. After lithium is precipitated from the negative electrode piece, it will pierce the separator, causing the current collector end faces of the negative electrode piece and the positive electrode piece to overlap, causing a short circuit between the electrode pieces, thereby causing the risk of failure and posing certain safety hazards. Therefore, the probability of short circuit failure caused by overlap between pole pieces can be reduced by covering the end surface of the current collector.
基于以上考虑,为了解决极片之间的搭接失效问题,发明人经过深入研究,设计了一种电极组件,电极组件包括卷绕结构和绝缘件,卷绕结构包括第一极片、隔膜以及第二极片,第一极片与第二极片通过隔膜隔开,第一极片、隔膜以及第二极片沿卷绕方向卷绕设置,第一极片包括第一集流体以及设置于第一集流体的第一活性材料层,第一极片上连接有绝缘件,绝缘件覆盖第一集流体在卷绕方向的端面,以使得第一极片与第二极片绝缘设置。Based on the above considerations, in order to solve the problem of overlap failure between pole pieces, the inventor designed an electrode assembly after in-depth research. The electrode assembly includes a winding structure and an insulator. The winding structure includes a first pole piece, a diaphragm and The second pole piece, the first pole piece and the second pole piece are separated by a diaphragm. The first pole piece, the diaphragm and the second pole piece are wound along the winding direction. The first pole piece includes a first current collector and a The first active material layer of the first current collector has an insulating member connected to the first pole piece. The insulating member covers the end surface of the first current collector in the winding direction, so that the first pole piece and the second pole piece are insulated.
上述方案中,通过在第一极片的端面上设置绝缘件,并使绝缘件覆盖第一极片的第一集流体,使得第一集流体与外界绝缘,形成了对第一极片的端面保护,防止隔膜刺破后第一极片与第二极片在端面处搭接的情况发生,避免了第一集流体端面与外界电连接造成短路的风险,提高了电极组件及其所应用的电池单体运行时的安全性能。In the above solution, an insulating member is provided on the end surface of the first pole piece and the insulating member covers the first current collector of the first pole piece, so that the first current collector is insulated from the outside world and forms an insulator to the end surface of the first pole piece. Protection to prevent the first pole piece and the second pole piece from overlapping at the end face after the diaphragm is punctured, avoid the risk of short circuit caused by the first current collector end face being electrically connected to the outside world, and improve the efficiency of the electrode assembly and its application Safety performance of battery cells during operation.
本申请实施例描述的技术方案适用于电池单体、电池以及使用电池的用电装置。The technical solutions described in the embodiments of this application are applicable to battery cells, batteries, and electrical devices using batteries.
本申请实施例公开的电池单体可以但不限用于车辆、船舶或飞行器等用电装置中。可以使用具备本申请公开的电极组件、电池单体、电池等组成该用电装置的电源系统,这样,可避免电极组件中正负极片的搭接短路,降低电池失效的风险,提升电池安全性。The battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts. The power supply system of the electrical device can be composed of the electrode assembly, battery cell, battery, etc. disclosed in this application. In this way, overlapping short circuit of the positive and negative electrode plates in the electrode assembly can be avoided, the risk of battery failure can be reduced, and the safety of the battery can be improved.
本申请实施例提供一种使用电池作为电源的用电装置,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。Embodiments of the present application provide an electrical device that uses a battery as a power source. The electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc. Among them, electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of explanation in the following embodiments, an electric device 1000 according to an embodiment of the present application is used as an example.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . The battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 . The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
请参照图2和图3,图2为本申请一些实施例提供的电池100的爆炸图,图3为本申请一些实施例提供的电池单体40的爆炸图。电池100包括箱体和电池单体40。在一些实施例中,箱体可以包括上盖20和下盖30,上盖20与下盖30相互盖合,上盖20和下盖30共同限定出用于容纳电池单体40的容纳空间。下盖30可以为一端开口的空心结构,上盖20可以为板状结构,上盖20盖合于下盖30的开口侧,以使上盖20与下盖30共同限定出容纳空间;上盖20和下盖30也可以是均为一侧开口的空心结构,上盖20的开口侧盖合于下盖30的开口侧。当然,上盖20和下盖30形成的箱体可以是多种形状,比如,圆柱体、长方体等。Please refer to Figures 2 and 3. Figure 2 is an exploded view of the battery 100 provided by some embodiments of the present application, and Figure 3 is an exploded view of the battery cell 40 provided by some embodiments of the present application. The battery 100 includes a case and battery cells 40 . In some embodiments, the box may include an upper cover 20 and a lower cover 30 . The upper cover 20 and the lower cover 30 cover each other. The upper cover 20 and the lower cover 30 jointly define an accommodation space for accommodating the battery cells 40 . The lower cover 30 can be a hollow structure with one end open, and the upper cover 20 can be a plate-like structure. The upper cover 20 covers the open side of the lower cover 30 so that the upper cover 20 and the lower cover 30 jointly define a receiving space; the upper cover 20 can be a plate-shaped structure. 20 and the lower cover 30 can also be hollow structures with one side open, and the open side of the upper cover 20 is closed with the open side of the lower cover 30 . Of course, the box formed by the upper cover 20 and the lower cover 30 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
在电池100中,电池单体40可以是多个,多个电池单体40之间可串联或并联或混联,混联是指多个电池单体40中既有串联又有并联。多个电池单体40之间可直接串联或并联或混联在一起,再将多个电池单体40构成的整体容纳于箱体内;当然,电池100也可以是多个电池单体40先串联或并联或混联组成电池模块10形式,多个电池模块10再串联或并联或混联形成一个整体,并容纳于箱体内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体40之间的电连接。In the battery 100 , there may be a plurality of battery cells 40 , and the plurality of battery cells 40 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 40 are connected in series and in parallel. Multiple battery cells 40 can be directly connected in series or in parallel or mixed together, and then the whole composed of multiple battery cells 40 can be accommodated in the box; of course, the battery 100 can also be composed of multiple battery cells 40 connected in series first. They may be connected in parallel or mixed to form a battery module 10, and multiple battery modules 10 may be connected in series, parallel, or mixed to form a whole, and be accommodated in a box. The battery 100 may also include other structures. For example, the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 40 .
其中,每个电池单体40可以为二次电池单体或一次电池单体;还可 以是锂硫电池单体、钠离子电池单体或镁离子电池单体,但不局限于此。电池单体40可呈圆柱体、扁平体、长方体或其它形状等。Each battery cell 40 may be a secondary battery cell or a primary battery cell; it may also be a lithium-sulfur battery cell, a sodium-ion battery cell or a magnesium-ion battery cell, but is not limited thereto. The battery cell 40 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
请继续参照图3,电池单体40是指组成电池的最小单元。如图3,电池单体40包括有端盖11、外壳12、电极组件13以及其他的功能性部件。Please continue to refer to Figure 3. The battery cell 40 refers to the smallest unit that constitutes the battery. As shown in FIG. 3 , the battery cell 40 includes an end cover 11 , a housing 12 , an electrode assembly 13 and other functional components.
端盖11是指盖合于外壳12的开口处以将电池单体40的内部环境隔绝于外部环境的部件。不限地,端盖11的形状可以与外壳12的形状相适应以配合外壳12。可选地,端盖11可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖11在受挤压碰撞时就不易发生形变,使电池单体1能够具备更高的结构强度,安全性能也可以有所提高。端盖11上可以设置有如电极端子11a等的功能性部件。电极端子11a可以用于与电极组件13电连接,以用于输出或输入电池单体40的电能。在一些实施例中,端盖11上还可以设置有用于在电池单体40的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖11的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在端盖11的内侧还可以设置有绝缘层,绝缘层可以用于隔离外壳12内的电连接部件与端盖11,以降低短路的风险。示例性的,绝缘层可以是塑料、橡胶等。The end cap 11 refers to a component that covers the opening of the casing 12 to isolate the internal environment of the battery cell 40 from the external environment. Without limitation, the shape of the end cap 11 can be adapted to the shape of the housing 12 to fit the housing 12 . Optionally, the end cap 11 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 11 is less likely to deform when subjected to extrusion and collision, so that the battery cell 1 can have higher durability. Structural strength and safety performance can also be improved. The end cap 11 may be provided with functional components such as the electrode terminal 11a. The electrode terminal 11 a may be used to electrically connect with the electrode assembly 13 for outputting or inputting electric energy of the battery cell 40 . In some embodiments, the end cap 11 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 40 reaches a threshold. The end cap 11 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application. In some embodiments, an insulating layer may be provided inside the end cover 11 , and the insulating layer may be used to isolate the electrical connection components in the housing 12 from the end cover 11 to reduce the risk of short circuit. For example, the insulating layer may be plastic, rubber, etc.
外壳12是用于配合端盖11以形成电池单体40的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件13、电解液以及其他部件。外壳12和端盖11可以是独立的部件,可以于外壳12上设置开口,通过在开口处使端盖11盖合开口以形成电池单体40的内部环境。不限地,也可以使端盖11和外壳12一体化,具体地,端盖11和外壳12可以在其他部件入壳前先形成一个共同的连接面,当需要封装外壳12的内部时,再使端盖11盖合外壳12。外壳12可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,外壳12的形状可以根据电极组件13的具体形状和尺寸大小来确定。外壳12的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。The casing 12 is a component used to cooperate with the end cover 11 to form an internal environment of the battery cell 40 , wherein the formed internal environment can be used to accommodate the electrode assembly 13 , electrolyte, and other components. The housing 12 and the end cover 11 may be independent components, and an opening may be provided on the housing 12. The end cover 11 covers the opening at the opening to form the internal environment of the battery cell 40. Without limitation, the end cap 11 and the shell 12 can also be integrated. Specifically, the end cap 11 and the shell 12 can form a common connection surface before other components are put into the shell. When it is necessary to encapsulate the inside of the shell 12, Let the end cap 11 cover the outer shell 12 . The housing 12 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 12 can be determined according to the specific shape and size of the electrode assembly 13 . The outer casing 12 may be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiments of the present application.
其中,本申请中的电极组件13可以是卷绕式电极组件,请参阅图4,在对第一极片1、第二极片2和隔膜3进行卷绕时,需要先将第一极片1、第二极片2和隔膜3的起始端固定在卷针上,即第一极片1和第二极片2的起始端位于卷绕中心位置,随着卷针的旋转,第一极片1和第二极片2被卷绕形成具有内外层的结构;当卷绕结束时,在卷绕收尾处通过刀或激光将极片切断,形成电池极片的末端。The electrode assembly 13 in this application may be a wound electrode assembly. Please refer to Figure 4. When winding the first pole piece 1, the second pole piece 2 and the separator 3, the first pole piece needs to be wound first. 1. The starting ends of the second pole piece 2 and the diaphragm 3 are fixed on the winding needle, that is, the starting ends of the first pole piece 1 and the second pole piece 2 are located at the winding center. As the winding needle rotates, the first pole The sheet 1 and the second pole piece 2 are rolled to form a structure with inner and outer layers; when the winding is completed, the pole piece is cut off by a knife or laser at the end of the winding to form the end of the battery pole piece.
卷绕后形成的该卷绕式电极组件如图4所示,其中示出了卷绕式电极组件中第一极片1、第二极片2和隔膜3的卷绕状态。本申请中的卷绕式电极组件中的第一极片1与第二极片2之间通过隔膜3隔开,第一极片1、第二极片2与隔膜3沿卷绕方向X卷绕形成卷绕结构14。The wound electrode assembly formed after winding is shown in FIG. 4 , which shows the winding state of the first pole piece 1 , the second pole piece 2 and the separator 3 in the wound electrode assembly. The first pole piece 1 and the second pole piece 2 in the rolled electrode assembly in this application are separated by a separator 3. The first pole piece 1, the second pole piece 2 and the separator 3 are rolled along the winding direction X. The winding structure 14 is formed.
根据本申请的一些实施例,请一并参照图4至图7。本申请提供一种电极组件13,电极组件13包括卷绕结构14和绝缘件4,卷绕结构14包括第一极片1、隔膜3以及第二极片2,第一极片1与第二极片2通过隔膜3隔开,第一极片1、隔膜3以及第二极片2沿卷绕方向X卷绕设置,第一极片1包括第一集流体101以及设置于第一集流体101的第一活性材料层102,第一极片1上连接有绝缘件4,绝缘件4覆盖第一集流体101在卷绕方向X的端面,以使得第一极片1与第二极片2绝缘设置。According to some embodiments of the present application, please refer to FIGS. 4 to 7 together. The present application provides an electrode assembly 13. The electrode assembly 13 includes a winding structure 14 and an insulator 4. The winding structure 14 includes a first pole piece 1, a diaphragm 3 and a second pole piece 2. The first pole piece 1 and the second pole piece The pole piece 2 is separated by the diaphragm 3. The first pole piece 1, the diaphragm 3 and the second pole piece 2 are wound along the winding direction X. The first pole piece 1 includes a first current collector 101 and a first current collector 101. Insulating member 4 is connected to the first active material layer 102 of 101 and the first pole piece 1. The insulating member 4 covers the end surface of the first current collector 101 in the winding direction X, so that the first pole piece 1 and the second pole piece 2 insulation settings.
在本实施例中,第一极片1可以是阴极极片,对应设置的第一活性材料层102可以是阴极活性材料层,则第二极片2对应为阳极极片。In this embodiment, the first pole piece 1 may be a cathode pole piece, the corresponding first active material layer 102 may be a cathode active material layer, and the second pole piece 2 may be an anode pole piece.
对于第一极片1来说,通常是在第一集流体101的两个侧面上分别层叠覆盖第一活性材料层102以形成第一极片1,第一集流体101可采用金属铝基材。For the first pole piece 1, the first active material layer 102 is usually laminated and covered on both sides of the first current collector 101 to form the first pole piece 1. The first current collector 101 can be made of a metal aluminum substrate. .
在第一极片1上设置绝缘件4,将绝缘件4至少覆盖设置在第一集流体101的两个端面,可选地,可以仅在其中一个端面上设置绝缘件4,也可以在两个端面上同时设置绝缘件4。An insulating member 4 is provided on the first pole piece 1 , and the insulating member 4 covers at least two end surfaces of the first current collector 101 . Alternatively, the insulating member 4 can be provided on only one end surface, or on both ends. An insulating member 4 is provided on both end surfaces at the same time.
可选地,所设的绝缘件4可以贴附于第一集流体101的端面,也可以与第一集流体101的端面间隔设置,满足对端面的完全覆盖均可。Optionally, the insulating member 4 can be attached to the end surface of the first current collector 101 , or can be spaced apart from the end surface of the first current collector 101 , so as to completely cover the end surface.
为了避免第一极片1与第二极片2之间的电接触,绝缘件4可以采用绝缘胶带,本申请对绝缘件4的具体材质不作特殊限定。In order to avoid electrical contact between the first pole piece 1 and the second pole piece 2, the insulating member 4 can be made of insulating tape. The specific material of the insulating member 4 is not specifically limited in this application.
本申请实施例的一种电极组件13,通过在第一极片1的端面上设置绝缘件4,并使绝缘件4覆盖第一极片1的第一集流体101,使得第一集流体101与外界绝缘,形成了对第一极片1的端面保护,防止隔膜3刺破后第一极片1与第二极片2在端面处搭接的情况发生,避免了第一集流体101端面与外界电连接造成短路的风险,提高了电极组件13运行时的安全性能。An electrode assembly 13 according to the embodiment of the present application is provided with an insulating member 4 on the end surface of the first pole piece 1 and the insulating member 4 covers the first current collector 101 of the first pole piece 1 so that the first current collector 101 Insulated from the outside world, the end face protection of the first pole piece 1 is formed, preventing the first pole piece 1 and the second pole piece 2 from overlapping at the end face after the diaphragm 3 is punctured, and avoiding the end face of the first current collector 101 The risk of short circuit caused by electrical connection with the outside world improves the safety performance of the electrode assembly 13 during operation.
根据本申请的一些实施例,请继续参照图7。绝缘件4包括侧板401,侧板401连接于第一极片1并覆盖端面设置。According to some embodiments of the present application, please continue to refer to Figure 7. The insulating member 4 includes a side plate 401. The side plate 401 is connected to the first pole piece 1 and covers the end surface.
在本实施例中,绝缘件4的结构中包括侧板401,绝缘件4具体是通过侧板401形成对第一集流体101端面的覆盖,因而所设侧板401具体的尺寸大小由端面的尺寸决定,能够满足对端面的完全覆盖即可。In this embodiment, the structure of the insulating member 4 includes a side plate 401. The insulating member 4 specifically covers the end surface of the first current collector 101 through the side plate 401. Therefore, the specific size of the side plate 401 is determined by the end surface. The size is determined to meet the complete coverage of the end face.
本申请实施例的一种电极组件13,绝缘件4具体是通过侧板401连接并覆盖在第一集流体101的端面处,提供了绝缘件4的一种可行性结构,侧板401能够与第一集流体101的端面轮廓耦合,便于连接的同时确保对第一集流体101端面的覆盖。In the electrode assembly 13 of the embodiment of the present application, the insulating member 4 is connected through the side plate 401 and covers the end surface of the first current collector 101, which provides a feasible structure of the insulating member 4. The side plate 401 can be connected with the electrode assembly 13. The end surface contours of the first current collector 101 are coupled to facilitate connection while ensuring coverage of the end surface of the first current collector 101 .
根据本申请的一些实施例,请继续参照图7。在第一极片1的厚度方向Y,侧板401的延伸长度大于第一集流体101的厚度与第一活性材料层102的厚度之和。According to some embodiments of the present application, please continue to refer to Figure 7. In the thickness direction Y of the first pole piece 1 , the extension length of the side plate 401 is greater than the sum of the thickness of the first current collector 101 and the thickness of the first active material layer 102 .
由于第一集流体101的两个侧面上分别层叠设置了第一活性材料层102,考虑到对第一集流体101的端面完全覆盖并节约板材,可以使侧板401在厚度方向Y上的延伸长度刚好等于第一集流体101的厚度。Since the first active material layers 102 are respectively stacked on both sides of the first current collector 101, in consideration of completely covering the end surface of the first current collector 101 and saving plate materials, the side plates 401 can be extended in the thickness direction Y. The length is exactly equal to the thickness of the first current collector 101 .
在第一集流体101的端面被侧板401完全覆盖的前提下,侧板401在厚度方向Y上的延伸长度可任意设置,可以延伸至第一活性材料层102处的任意位置。On the premise that the end surface of the first current collector 101 is completely covered by the side plate 401 , the extension length of the side plate 401 in the thickness direction Y can be set arbitrarily, and can extend to any position on the first active material layer 102 .
其中,为了提高连接的稳定性,可以提高侧板401在厚度方向Y上的延伸长度,使其具有更大的覆盖范围,可选地,侧板401的延伸长度等于或大于第一集流体101的厚度与第一活性材料层102的厚度之和,通常侧板401的延伸长度小于或等于5mm。In order to improve the stability of the connection, the extension length of the side plate 401 in the thickness direction Y can be increased to provide a larger coverage area. Optionally, the extension length of the side plate 401 is equal to or greater than the first current collector 101 The sum of the thickness of the side plate 401 and the thickness of the first active material layer 102 is generally less than or equal to 5 mm.
本申请实施例的一种电极组件13,通过限定侧板401的延伸长度,使 得侧板401同时覆盖了第一集流体101和第一活性材料层102,从而确保了侧板401能够在第一极片1的厚度方向Y上完全覆盖第一集流体101的端面,避免了局部端面的裸露,提高了绝缘保护的可靠性。An electrode assembly 13 in the embodiment of the present application limits the extension length of the side plate 401 so that the side plate 401 covers the first current collector 101 and the first active material layer 102 at the same time, thereby ensuring that the side plate 401 can The thickness direction Y of the pole piece 1 completely covers the end surface of the first current collector 101, which avoids the exposure of partial end surfaces and improves the reliability of insulation protection.
根据本申请的一些实施例,请继续参照图7。绝缘件4包括在厚度方向Y上相对设置的两个端板402,两个端板402与侧板401连接并围合形成框体结构,侧板401覆盖端面和第一活性材料层102,沿厚度方向Y,端板402的正投影覆盖部分第一活性材料层102。According to some embodiments of the present application, please continue to refer to Figure 7. The insulating member 4 includes two end plates 402 oppositely arranged in the thickness direction Y. The two end plates 402 are connected to and enclosed by the side plates 401 to form a frame structure. The side plates 401 cover the end surface and the first active material layer 102, along the In the thickness direction Y, the orthographic projection of the end plate 402 covers part of the first active material layer 102 .
所设两个端板402的前提条件为确保侧板401的延伸长度大于第一集流体101的厚度与第一活性材料层102的厚度之和,以此为两个端板402的设置提供一定的空间。The prerequisite for setting up the two end plates 402 is to ensure that the extension length of the side plate 401 is greater than the sum of the thickness of the first current collector 101 and the thickness of the first active material layer 102, thereby providing a certain limit for the arrangement of the two end plates 402. Space.
可选地,两个端板402可以在卷绕方向X上延伸且延伸长度可以相等也可以不等,通常延伸长度需大于或等于0.3mm且小于或等于50mm。Optionally, the two end plates 402 can extend in the winding direction
两个端板402可以贴附于第一活性材料层102延伸设置,可以理解的是,两个端板402的延伸长度越长,则覆盖面积越大,连接的稳定性越高,反之则越低。The two end plates 402 can be attached to the first active material layer 102 and extended. It can be understood that the longer the extension length of the two end plates 402 is, the larger the coverage area will be and the higher the stability of the connection will be, and vice versa. Low.
本申请实施例的一种电极组件13,通过在绝缘件4中设置两个端板402并使其分别与侧板401连接形成框体结构,在侧板401能够完全覆盖端面的同时,两个端板402覆盖部分第一活性材料层102会增加绝缘件4整体的连接强度,提高了连接的稳定性,降低了绝缘件4脱落的风险。An electrode assembly 13 in the embodiment of the present application forms a frame structure by arranging two end plates 402 in the insulating member 4 and connecting them to the side plates 401 respectively. While the side plates 401 can completely cover the end surface, the two end plates 402 are connected to the side plates 401. The end plate 402 covering part of the first active material layer 102 will increase the overall connection strength of the insulating member 4 , improve the stability of the connection, and reduce the risk of the insulating member 4 falling off.
作为一种可选的实施例,侧板401为平板结构,两个端板402与侧板401垂直连接并围合形成框体结构,绝缘件4通过侧板401与端面和第一活性材料层102连接。As an optional embodiment, the side plate 401 is a flat plate structure, and the two end plates 402 are vertically connected to the side plate 401 and enclosed to form a frame structure. The insulating member 4 is connected to the end surface and the first active material layer through the side plate 401 102 connections.
考虑到端面通常为平面,所以将侧板401设置为平板结构以适应端面,便于连接。Considering that the end face is usually flat, the side plate 401 is set as a flat plate structure to adapt to the end face and facilitate connection.
当两个端板402分别与侧板401垂直连接时,端板402与侧板401之间形成直角,绝缘件4整体形成C型框体结构,通过三个面实现对端面的覆盖连接,其中侧板401的平板结构可以贴附于端面连接实现覆盖。When the two end plates 402 are vertically connected to the side plates 401 respectively, a right angle is formed between the end plates 402 and the side plates 401, and the insulating member 4 forms a C-shaped frame structure as a whole, and the end faces are covered and connected through three faces, where The flat structure of the side plate 401 can be attached to the end face connection to achieve coverage.
本申请实施例的一种电极组件13,提供了侧板401为平板结构的方案,通过将侧板401设置为平板结构并使其与两个端板402垂直连接,能 够使侧板401紧贴第一集流体101的端面设置,提高了绝缘的稳定性,更符合常规极片的轮廓设计。An electrode assembly 13 in the embodiment of the present application provides a solution in which the side plate 401 is a flat plate structure. By setting the side plate 401 to a flat plate structure and vertically connecting it to the two end plates 402, the side plate 401 can be closely connected The end face arrangement of the first current collector 101 improves the stability of the insulation and is more in line with the contour design of conventional pole pieces.
作为一种可选的实施例,请参阅图8,侧板401为锥形板结构,侧板401包括第一侧部4a和第二侧部4b,第一侧部4a和第二侧部4b的一端分别与两个端板402连接且另一端相交设置,以使绝缘件4形成锥形框体结构。As an optional embodiment, please refer to Figure 8. The side plate 401 has a tapered plate structure. The side plate 401 includes a first side part 4a and a second side part 4b. The first side part 4a and the second side part 4b. One end is connected to the two end plates 402 respectively and the other end is arranged to intersect, so that the insulating member 4 forms a tapered frame structure.
通常第一侧部4a和第二侧部4b的相交处与端面的距离大于或等于5微米且不超过第一极片1与第二极片2在卷绕方向X上的间距,目的是为了在对端面形成覆盖的前提下避免影响极片的入料位置。Generally, the distance between the intersection of the first side part 4a and the second side part 4b and the end surface is greater than or equal to 5 microns and does not exceed the distance between the first pole piece 1 and the second pole piece 2 in the winding direction X. The purpose is to On the premise of covering the end surface, avoid affecting the feeding position of the pole piece.
可以理解的是,第一侧部4a和第二侧部4b可理解为倾斜一定角度延伸的侧板401,两者相交拼接后整体形成侧板401的锥形板结构。It can be understood that the first side portion 4a and the second side portion 4b can be understood as side plates 401 extending at a certain angle, and the two are intersected and spliced to form a tapered plate structure of the side plate 401.
第一侧部4a和第二侧部4b相交设置,两者的延伸角度可以相同也可以不同,满足第一侧部4a和第二侧部4b在卷绕方向X上的投影覆盖端面即可,可选地,当两者的延伸角度相同时,两者能够以第一集流体101为中心沿卷绕方向X呈对称分布。The first side part 4a and the second side part 4b are arranged to intersect, and their extension angles may be the same or different, as long as the projection of the first side part 4a and the second side part 4b in the winding direction X covers the end surface, Alternatively, when the extension angles of the two are the same, they can be symmetrically distributed along the winding direction X with the first current collector 101 as the center.
由于第一侧部4a和第二侧部4b相交设置,所以侧板401的锥形结构形成中空部分,从而使侧板401与端面间隔设置,同样可以覆盖住端面。Since the first side portion 4a and the second side portion 4b are arranged to intersect, the tapered structure of the side plate 401 forms a hollow portion, so that the side plate 401 is spaced apart from the end surface and can also cover the end surface.
本申请实施例的一种电极组件13,提供了侧板401为另一种锥形版结构的方案,将侧板401划分成第一侧部4a和第二侧部4b,使其与第一集流体101的端面间隔一定距离设置,同样能够将端面与外界绝缘隔离,提高安全性能,体现了结构的多样性。An electrode assembly 13 in the embodiment of the present application provides a solution in which the side plate 401 has another tapered structure. The side plate 401 is divided into a first side part 4a and a second side part 4b, so that they are connected with the first side part 4a. The end faces of the current collector 101 are arranged at a certain distance, which can also insulate the end faces from the outside world, improve safety performance, and reflect the diversity of the structure.
根据本申请的一些实施例,请一并参照图8和图9。沿卷绕方向X,两个端板402的延伸长度大于或等于0.3mm且小于或等于50mm。According to some embodiments of the present application, please refer to FIG. 8 and FIG. 9 together. Along the winding direction X, the extension length of the two end plates 402 is greater than or equal to 0.3 mm and less than or equal to 50 mm.
可以理解的是,当端板402的延伸长度越长时,绝缘件4整体的连接强度越高,连接的更加稳固,但当端板402的延伸长度过长时,则会覆盖更大面积的第一活性材料层102,影响其正常脱嵌锂,导致能量密度偏低。It can be understood that when the extension length of the end plate 402 is longer, the overall connection strength of the insulating member 4 is higher and the connection is more stable. However, when the extension length of the end plate 402 is too long, it will cover a larger area. The first active material layer 102 affects its normal deintercalation of lithium, resulting in low energy density.
本申请实施例的一种电极组件13,通过限定了两个端板402的延伸长度,使得绝缘件4整体既可以满足连接稳定性的需求,也可以保证极片处 于正常的能量密度。The electrode assembly 13 in the embodiment of the present application limits the extension length of the two end plates 402 so that the entire insulating member 4 can not only meet the requirements for connection stability, but also ensure that the pole piece is at normal energy density.
作为一种可选的实施例,在卷绕方向X上,两个端板402的延伸长度差值的绝对值大于零。As an optional embodiment, in the winding direction X, the absolute value of the difference in extension length of the two end plates 402 is greater than zero.
本申请实施例的一种电极组件13,在生产加工时,可以使两个端板402的延伸长度不相等,提高了生产工艺上的灵活性,同时,也增加了绝缘件4结构的多样性以满足更多的连接需求。The electrode assembly 13 of the embodiment of the present application can make the extension lengths of the two end plates 402 unequal during production and processing, which improves the flexibility of the production process and also increases the diversity of the structure of the insulating member 4 to meet more connection needs.
根据本申请的一些实施例,请一并参照图10至图12。绝缘件4包括在卷绕结构14的轴向Z上相对设置的两个顶板403,两个顶板403分别与两个端板402以及侧板401连接并围合形成盒体结构,沿卷绕结构14的轴向Z,顶板403正投影覆盖至少部分第一活性材料层102。According to some embodiments of the present application, please refer to Figures 10 to 12 together. The insulation member 4 includes two top plates 403 oppositely arranged in the axial direction Z of the winding structure 14. The two top plates 403 are connected to the two end plates 402 and the side plates 401 respectively and enclose to form a box structure. Along the winding structure In the axial direction Z of 14, the orthographic projection of the top plate 403 covers at least part of the first active material layer 102.
在本实施例中,在两个端板402以及侧板401的基础上增设了两个顶板403,两个顶板403在轴向Z上相对设置,共同围合形成盒体结构,顶板403正投影覆盖至少部分第一活性材料层102以在轴向Z上形成稳固连接。In this embodiment, two top plates 403 are added on the basis of the two end plates 402 and the side plates 401. The two top plates 403 are oppositely arranged in the axial direction Z and together form a box structure. The top plate 403 is orthogonally projected. At least part of the first active material layer 102 is covered to form a stable connection in the axial direction Z.
本申请实施例的一种电极组件13,通过设置轴向Z上相对的两个顶板403,使得绝缘件4整体形成盒体结构,在确保绝缘件4覆盖端面的同时,增设的两个顶板403进一步提高了绝缘件4连接的稳定性,降低其脱落的风险。An electrode assembly 13 in the embodiment of the present application, by setting two top plates 403 opposite in the axial direction Z, the insulating member 4 forms a box structure as a whole. While ensuring that the insulating member 4 covers the end surface, the two additional top plates 403 This further improves the stability of the connection of the insulating component 4 and reduces the risk of it falling off.
作为一种可选的实施例,如图11所示,顶板403为平板结构,顶板403与端板402和侧板401分别垂直连接并围合形成盒体结构,顶板403与第一活性材料层102的顶面贴合设置。As an optional embodiment, as shown in Figure 11, the top plate 403 has a flat plate structure. The top plate 403 is vertically connected to the end plate 402 and the side plate 401 respectively to form a box structure. The top plate 403 is connected to the first active material layer. 102 top fit setting.
可选地,顶板403设置为平板状且在卷绕方向X上延伸,顶板403紧贴第一活性材料层102的顶面延伸,两个顶板403的延伸长度可以相同也可以不同,本申请对顶板403的延伸长度不作特殊限定。Optionally, the top plate 403 is provided in a flat plate shape and extends in the winding direction The extension length of the top plate 403 is not particularly limited.
可选地,顶板403与端板402和侧板401两两垂直连接,相互之间分别形成直角,绝缘件4整体形成矩形盒体结构。Optionally, the top plate 403 is vertically connected to the end plate 402 and the side plate 401 in pairs, forming right angles to each other, and the insulating member 4 as a whole forms a rectangular box structure.
本申请实施例的一种电极组件13,提供了盒体结构一种具体的结构形式,通过将顶板403设置为平板结构并贴附于第一活性材料层102的顶面设置,将原先绝缘件4通过三个面连接增设成五个面连接,进一步提高了 绝缘件4整体连接的稳定性。An electrode assembly 13 in the embodiment of the present application provides a specific structural form of the box structure. By arranging the top plate 403 into a flat plate structure and attached to the top surface of the first active material layer 102, the original insulating member is 4 is added to five-face connections through three-face connections, further improving the stability of the overall connection of the insulator 4.
作为一种可选的实施例,如图12所示,顶板403为锥形板结构,顶板403包括第一顶部4c和第二顶部4d,第一顶部4c和第二顶部4d的一端分别与端板402连接且另一端在卷绕结构14的轴向Z上靠近彼此延伸并相交设置,顶板403与第一活性材料层102的顶面间隔设置。As an optional embodiment, as shown in Figure 12, the top plate 403 has a tapered plate structure. The top plate 403 includes a first top 4c and a second top 4d. One end of the first top 4c and the second top 4d is connected to the end respectively. The plates 402 are connected and the other ends extend close to each other and intersect in the axial direction Z of the winding structure 14 , and the top plate 403 is spaced apart from the top surface of the first active material layer 102 .
可以理解的是,第一顶部4c和第二顶部4d可理解为沿轴向Z上倾斜一定角度延伸的顶板403,两者相交拼接后整体形成顶板403的锥形板结构。It can be understood that the first top 4c and the second top 4d can be understood as a top plate 403 extending obliquely at a certain angle along the axial direction Z. The two are intersected and spliced to form a conical plate structure of the top plate 403.
第一顶部4c和第二顶部4d相交设置,两者的延伸角度可以相同也可以不同,第一顶部4c和第二顶部4d在轴向Z上的投影覆盖部分第一极片1的顶面,可选地,当两者的延伸角度相同时,两者能够以第一集流体101为中心沿轴向Z呈对称分布。The first top 4c and the second top 4d are arranged to intersect, and their extension angles may be the same or different. The projections of the first top 4c and the second top 4d in the axial direction Z cover part of the top surface of the first pole piece 1, Alternatively, when the extension angles of the two are the same, they can be symmetrically distributed along the axial direction Z with the first current collector 101 as the center.
由于第一顶部4c和第二顶部4d相交设置,所以顶板403的锥形结构形成中空部分,从而使顶板403与第一极片1的顶面间隔设置,覆盖局部第一极片1的顶面。Since the first top 4c and the second top 4d are intersectingly arranged, the tapered structure of the top plate 403 forms a hollow portion, so that the top plate 403 is spaced apart from the top surface of the first pole piece 1 and covers part of the top surface of the first pole piece 1 .
本申请实施例的一种电极组件13,提供了盒体结构另一种具体的结构形式,通过设置第一顶部4c和第二顶部4d,使绝缘件4的顶板403与第一活性材料层102的顶面间隔设置,在确保侧板401覆盖端面的同时,也提高了轴向Z上连接的稳定性。An electrode assembly 13 in the embodiment of the present application provides another specific structural form of the box structure. By arranging the first top 4c and the second top 4d, the top plate 403 of the insulating member 4 is connected with the first active material layer 102 The spacing of the top surfaces not only ensures that the side plates 401 cover the end surfaces, but also improves the stability of the connection in the axial direction Z.
根据本申请的一些实施例,请参照图13。侧板401为平板结构,两个端板402与侧板401垂直连接并围合形成框体结构,绝缘件4通过侧板401与端面连接,沿卷绕方向X,端板402与第一活性材料层102相继设置,且在厚度方向Y,端板402与第一活性材料层102背离第一集流体101的表面相平齐。According to some embodiments of the present application, please refer to Figure 13. The side plate 401 has a flat structure, and the two end plates 402 are vertically connected to the side plate 401 and enclosed to form a frame structure. The insulating member 4 is connected to the end surface through the side plate 401. Along the winding direction X, the end plate 402 is connected to the first active The material layers 102 are arranged one after another, and in the thickness direction Y, the end plate 402 is flush with the surface of the first active material layer 102 facing away from the first current collector 101 .
在本实施例中,将绝缘件4的两个端板402与第一活性材料层102同层且平齐设置,使两个端板402与第一活性材料层102具有相同的厚度。In this embodiment, the two end plates 402 of the insulating member 4 and the first active material layer 102 are arranged on the same layer and flush, so that the two end plates 402 and the first active material layer 102 have the same thickness.
可选地,两个端板402在卷绕方向X上的延伸长度相等,可与第一活性材料层102具有密度差,满足两个端板402与第一活性材料层102具有相同的厚度即可。Optionally, the extension lengths of the two end plates 402 in the winding direction Can.
本实施例中的绝缘件4结构可理解为通过利用侧板401和两个端板402将第一集流体101的端面及部分侧面进行包覆,在对端面形成绝缘保护的同时,也维护了第一极片1整体结构的平整度。The structure of the insulating member 4 in this embodiment can be understood as covering the end surface and part of the side surfaces of the first current collector 101 with the side plate 401 and the two end plates 402. This not only forms insulation protection for the end surface, but also maintains the The flatness of the overall structure of the first pole piece 1.
本申请实施例的一种电极组件13,将绝缘件4与第一活性材料层102平齐设置,形成的该结构使极片无凸起或台阶结构,表面更加平整,整体受力更加均匀,便于卷绕和装配。In the electrode assembly 13 of the embodiment of the present application, the insulating member 4 and the first active material layer 102 are arranged flush with each other. The structure formed makes the electrode piece free of protrusions or step structures, the surface is smoother, and the overall force is more uniform. Easy to wind and assemble.
根据本申请的一些实施例,请参照图14。第一集流体101在卷绕方向X上具有两个端面,绝缘件4设置于第一集流体101的两个端面。According to some embodiments of the present application, please refer to Figure 14. The first current collector 101 has two end surfaces in the winding direction X, and the insulating member 4 is provided on both end surfaces of the first current collector 101 .
由于第一集流体101在卷绕方向X上具有两个端面,考虑到对第一集流体101的两端同时进行保护,需将绝缘件4设置于其两个端面,进一步提高了安全性能。Since the first current collector 101 has two end surfaces in the winding direction
本申请实施例的一种电极组件13,可以将绝缘件4设置于第一集流体101在卷绕方向X上的两个端面,对极片的两端同时进行绝缘保护,避免了两端受外界的影响,为极片的安全性能进一步提供了保障。In the electrode assembly 13 of the embodiment of the present application, the insulating members 4 can be disposed on the two end surfaces of the first current collector 101 in the winding direction External influences further provide guarantee for the safety performance of the pole piece.
作为一种可选的实施例,绝缘件4一体成型。As an optional embodiment, the insulating member 4 is integrally formed.
在本实施例中,加工绝缘件4可以通过加工工艺一体成型,当然,绝缘件4也可以通过侧板401、端板402以及顶板403之间的拼接成型。In this embodiment, the insulating member 4 can be integrally formed through processing technology. Of course, the insulating member 4 can also be formed by splicing the side plates 401 , the end plates 402 and the top plate 403 .
本申请实施例的一种电极组件13,在加工工艺上,可以使绝缘件4一体成型,简化了工艺步骤,提高了生产效率,节省了制造成本。In terms of processing technology, the electrode assembly 13 of the embodiment of the present application can make the insulating member 4 integrally formed, which simplifies the process steps, improves the production efficiency, and saves the manufacturing cost.
根据本申请的一些实施例,本申请还提供了一种电池单体40,包括以上任一方案所述的电极组件13。According to some embodiments of the present application, the present application also provides a battery cell 40 including the electrode assembly 13 described in any of the above solutions.
根据本申请的一些实施例,本申请还提供了一种电池100,包括如上所述的电池单体40。According to some embodiments of the present application, the present application also provides a battery 100 including the battery cell 40 as described above.
根据本申请的一些实施例,本申请还提供了一种用电装置,包括如上所述的电池100,并且电池100用于为用电装置提供电能。According to some embodiments of the present application, the present application also provides an electrical device, including the battery 100 as described above, and the battery 100 is used to provide electrical energy to the electrical device.
用电装置可以是前述任一应用电池100的设备或系统。The power-consuming device may be any of the aforementioned devices or systems using the battery 100 .
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进 行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (20)

  1. 一种电极组件,其中,包括:An electrode assembly, including:
    卷绕结构,包括第一极片、隔膜以及第二极片,所述第一极片与所述第二极片通过所述隔膜隔开,所述第一极片、隔膜以及第二极片沿卷绕方向卷绕设置,所述第一极片在所述卷绕方向上具有端部;The winding structure includes a first pole piece, a diaphragm, and a second pole piece. The first pole piece and the second pole piece are separated by the diaphragm. The first pole piece, the diaphragm, and the second pole piece Wound and arranged along the winding direction, the first pole piece has an end in the winding direction;
    绝缘件,所述第一极片上连接有所述绝缘件,所述绝缘件包覆所述第一极片的所述端部设置,以使得所述第一极片与所述第二极片绝缘设置。Insulating member, the insulating member is connected to the first pole piece, and the insulating member covers the end of the first pole piece and is arranged so that the first pole piece and the second pole piece Insulation settings.
  2. 根据权利要求1所述的电极组件,其中,所述第一极片包括第一集流体以及设置于所述第一集流体两侧的第一活性材料层,所述端部包括所述第一集流体在所述卷绕方向上的端面,所述绝缘件至少部分覆盖所述端面。The electrode assembly according to claim 1, wherein the first pole piece includes a first current collector and a first active material layer disposed on both sides of the first current collector, and the end portion includes the first current collector. The end surface of the current collector in the winding direction, the insulating member at least partially covers the end surface.
  3. 根据权利要求2所述的电极组件,其中,所述绝缘件覆盖所述端面和至少部分所述第一活性材料层设置。The electrode assembly of claim 2, wherein the insulating member is disposed covering the end surface and at least part of the first active material layer.
  4. 根据权利要求2所述的电极组件,其中,所述绝缘件包括侧板,所述侧板连接于所述第一极片并覆盖所述端面设置。The electrode assembly according to claim 2, wherein the insulating member includes a side plate connected to the first pole piece and covering the end surface.
  5. 根据权利要求4所述的电极组件,其中,在所述第一极片的厚度方向,所述侧板的延伸长度大于所述第一集流体的厚度与所述第一活性材料层的厚度之和。The electrode assembly according to claim 4, wherein in the thickness direction of the first pole piece, the extension length of the side plate is greater than the thickness of the first current collector and the thickness of the first active material layer. and.
  6. 根据权利要求5所述的电极组件,其中,所述绝缘件包括在所述厚度方向上相对设置的两个端板,两个所述端板与所述侧板连接并围合形成框体结构,所述侧板覆盖所述端面和所述第一活性材料层,沿所述厚度方向,所述端板的正投影覆盖部分所述第一活性材料层。The electrode assembly according to claim 5, wherein the insulating member includes two end plates arranged oppositely in the thickness direction, and the two end plates are connected to the side plates and enclosed to form a frame structure. , the side plate covers the end surface and the first active material layer, and along the thickness direction, the orthographic projection of the end plate covers part of the first active material layer.
  7. 根据权利要求6所述的电极组件,其中,所述侧板为平板结构,两个所述端板与所述侧板垂直连接并围合形成框体结构,所述绝缘件通过所述侧板与所述端面和所述第一活性材料层连接。The electrode assembly according to claim 6, wherein the side plates are flat plates, two end plates are vertically connected to the side plates and enclosed to form a frame structure, and the insulating member passes through the side plates. Connected to the end surface and the first active material layer.
  8. 根据权利要求6所述的电极组件,其中,所述侧板为锥形板结 构,所述侧板包括第一侧部和第二侧部,所述第一侧部和第二侧部的一端分别与两个所述端板连接且另一端相交设置,以使所述绝缘件形成锥形框体结构。The electrode assembly according to claim 6, wherein the side plate is a tapered plate structure, the side plate includes a first side part and a second side part, one ends of the first side part and the second side part The two end plates are respectively connected to each other and the other end is arranged to intersect, so that the insulating member forms a tapered frame structure.
  9. 根据权利要求6所述的电极组件,其中,沿所述卷绕方向,两个所述端板的延伸长度大于或等于0.3mm且小于或等于50mm。The electrode assembly according to claim 6, wherein the extension length of the two end plates is greater than or equal to 0.3 mm and less than or equal to 50 mm along the winding direction.
  10. 根据权利要求9所述的电极组件,其中,沿所述卷绕方向,两个所述端板的延伸长度不超过10mm。The electrode assembly according to claim 9, wherein the extension length of the two end plates along the winding direction does not exceed 10 mm.
  11. 根据权利要求6所述的电极组件,其中,在所述卷绕方向上,两个所述端板的延伸长度差值的绝对值大于零。The electrode assembly according to claim 6, wherein the absolute value of the difference in extension lengths of the two end plates in the winding direction is greater than zero.
  12. 根据权利要求6所述的电极组件,其中,所述绝缘件包括在所述卷绕结构的轴向上相对设置的两个顶板,两个所述顶板分别与两个所述端板以及所述侧板连接并围合形成盒体结构,沿所述卷绕结构的轴向,所述顶板正投影覆盖至少部分所述第一活性材料层。The electrode assembly according to claim 6, wherein the insulating member includes two top plates oppositely arranged in the axial direction of the winding structure, and the two top plates are respectively connected with the two end plates and the The side plates are connected and enclosed to form a box structure, and the top plate covers at least part of the first active material layer in orthographic projection along the axial direction of the winding structure.
  13. 根据权利要求12所述的电极组件,其中,所述顶板为平板结构,所述顶板与所述端板和所述侧板分别垂直连接并围合形成盒体结构,所述顶板与所述第一活性材料层的顶面贴合设置。The electrode assembly according to claim 12, wherein the top plate is a flat plate structure, the top plate is vertically connected to the end plate and the side plate respectively and enclosed to form a box structure, and the top plate and the third A top surface of an active material layer is attached and disposed.
  14. 根据权利要求12所述的电极组件,其中,所述顶板为锥形板结构,所述顶板包括第一顶部和第二顶部,所述第一顶部和第二顶部的一端分别与所述端板连接且另一端在所述卷绕结构的轴向上靠近彼此延伸并相交设置,所述顶板与所述第一活性材料层的顶面间隔设置。The electrode assembly according to claim 12, wherein the top plate is a tapered plate structure, the top plate includes a first top and a second top, one ends of the first top and the second top are respectively connected with the end plate. The other ends are connected and extend close to each other in the axial direction of the winding structure and are arranged to intersect, and the top plate is spaced apart from the top surface of the first active material layer.
  15. 根据权利要求6所述的电极组件,其中,所述侧板为平板结构,两个所述端板与所述侧板垂直连接并围合形成框体结构,所述绝缘件通过所述侧板与所述端面连接,沿所述卷绕方向,所述端板与所述第一活性材料层相继设置,且在所述厚度方向,所述端板与所述第一活性材料层背离所述第一集流体的表面相平齐。The electrode assembly according to claim 6, wherein the side plates are flat plates, two end plates are vertically connected to the side plates and enclosed to form a frame structure, and the insulating member passes through the side plates. Connected to the end surface, along the winding direction, the end plate and the first active material layer are arranged successively, and in the thickness direction, the end plate and the first active material layer are away from the The surface of the first current collector is flush.
  16. 根据权利要求1所述的电极组件,其中,所述第一极片在所述卷 绕方向上具有两个所述端部,所述绝缘件设置于所述第一极片的两个所述端部。The electrode assembly according to claim 1, wherein the first pole piece has two end portions in the winding direction, and the insulating member is provided on the two end portions of the first pole piece. Ends.
  17. 根据权利要求1至16任一项所述的电极组件,其中,所述绝缘件一体成型。The electrode assembly according to any one of claims 1 to 16, wherein the insulating member is integrally formed.
  18. 一种电池单体,其中,包括如权利要求1至17任一项所述的电极组件。A battery cell, comprising the electrode assembly according to any one of claims 1 to 17.
  19. 一种电池,其中,包括如权利要求18所述的电池单体。A battery, comprising the battery cell according to claim 18.
  20. 一种用电装置,其中,包括如权利要求19所述的电池。An electrical device, comprising the battery according to claim 19.
PCT/CN2023/070378 2022-07-15 2023-01-04 Electrode assembly, battery cell, battery and electrical device WO2024011878A1 (en)

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