WO2024012383A1 - Tow colorimetric method and yarn colorimetric machine - Google Patents

Tow colorimetric method and yarn colorimetric machine Download PDF

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Publication number
WO2024012383A1
WO2024012383A1 PCT/CN2023/106462 CN2023106462W WO2024012383A1 WO 2024012383 A1 WO2024012383 A1 WO 2024012383A1 CN 2023106462 W CN2023106462 W CN 2023106462W WO 2024012383 A1 WO2024012383 A1 WO 2024012383A1
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WIPO (PCT)
Prior art keywords
tow
yarn
strip
central cylinder
crossbar
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PCT/CN2023/106462
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French (fr)
Chinese (zh)
Inventor
邵义伟
赵艳丽
宋勤芳
刘莎莎
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江苏恒力化纤股份有限公司
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Publication of WO2024012383A1 publication Critical patent/WO2024012383A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00Inspecting textile materials
    • D06H3/08Inspecting textile materials by photo-electric or television means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00Inspecting textile materials

Definitions

  • the invention belongs to the technical field of textile chemical fibers and relates to a tow color comparison method and a yarn color comparison machine.
  • the present invention provides a tow color comparison method and a yarn color comparison machine.
  • a tow color comparison method The tow A and tow B are respectively wound around a tow collection device to form parallel tow A strips and tow B strips. The tow A strips and tow B strips are observed under a light source. Color difference of tow B strip, and determine the color difference grade of tow A strip and tow B strip according to the "Gray Sample Card for Evaluating Discoloration";
  • the filament bundle A and the filament bundle B used for color comparison one is the filament to be tested, and the other is the standard filament.
  • the standard filament There are two situations in the selection of the standard filament: the first one, when the product is first produced, it needs to be Under stable conditions, select two consecutive doffings in the whole spinning position for color difference comparison.
  • the yarns that reach level 5 of the "Gray Sample Card for Evaluating Discoloration” select the second doffing spindle as the standard yarn; in the second type, the old standard yarn is used
  • the first color comparison method and put in the old standard wire for comparison together. If the old standard wire reaches level 5, select the second dropped spindle as the new standard wire;
  • the tow collection device is a yarn frame.
  • the shape and size of the yarn frame meet the following requirements: each tow becomes a hollow n-prism shape after being wound around the tow collection device, and except for the tows at n side positions of the n prisms, they are in contact with the yarn frame. , the tows at other positions are not in contact with the yarn frame, n is a positive integer greater than 2;
  • the length of the tow A strip and the tow B strip are not less than 9.5cm, the width is not less than 2.6cm, and the thickness is less than 0.5cm.
  • the value range of the tension is 100 ⁇ 350cN.
  • the tension is too loose or too high.
  • the tightness makes the wrapped filament bundle uneven and difficult to observe; when the filament bundle A or the filament bundle B is a black filament bundle, the light source is a lighting lamp with a color temperature of 4000 ⁇ 6500K plus a light source with an illumination of not less than 270lx (the color temperature mainly reflects the light Medium color component), in other cases, the light source is a lighting lamp with a color temperature of 4000 ⁇ 6500K.
  • the colorimetric accuracy depends on the strip length, strip width, strip thickness, strip tension and light source.
  • the present invention rationally sets the strip length, strip width, strip thickness, strip The belt tension and light source ensure high colorimetric accuracy and make up for the shortcomings of the existing technology.
  • the tow A strip and the tow B strip have the same length, the same width, the same thickness, and the same tension.
  • the length of the tow A strip and the tow B strip is 9.5 ⁇ 10.5cm.
  • the width of the tow A strip and the tow B strip is 2.6 ⁇ 3.0cm.
  • the thickness of the tow A strip and the tow B strip is 0.2 ⁇ 0.3cm.
  • Such setting of the thickness can avoid transparency and light leakage caused by being too thin, which will affect the color comparison. , it can also avoid the overlapping and interlacing of tows caused by being too thick, which affects judgment and causes waste.
  • the invention also provides a yarn color comparison machine, which includes an equipment body, a yarn guide, a tensioner, a traverse yarn guide and a yarn collection device.
  • the yarn collection device is a yarn frame; the shape and size of the yarn frame satisfy:
  • Each type of filament bundle is in the shape of a hollow n prism after being wound around the filament bundle collection device, and except for the filament bundles at n side positions of the n prisms that are in contact with the yarn frame, the filament bundles at other positions are not in contact with the yarn frame; specifically,
  • the yarn frame includes n boards, n is a positive integer greater than 2, and the n boards are distributed around the axis x; the n boards each contain a set of opposite sides, namely side a and side b, and side b is distanced from the axis x relative to side a.
  • the side b is parallel to the axis is less than 9.5cm, and the length of side b (that is, the sum of the arrangement widths of all tows to be compared) is not less than 5.2cm;
  • the existing tow collection device is a pallet, and the tows wrapped on its surface are detected
  • the length of the section is 4cm.
  • the tow collection device of the present invention is a yarn frame.
  • the length of the detection section of the tow wrapped around its surface is not less than 9.5cm, which is more conducive to observing the color difference; color comparison generally involves comparing two types of filaments.
  • the sum of the arrangement widths of all the tows to be compared is not less than 5.2cm, that is, the arrangement width of each tow is not less than 2.6cm, when the arrangement width of the tows is less than 2.6cm, it is not easy to observe, so 2.6cm is the minimum value of the arrangement width of the tows.
  • the distance between two adjacent sides b is 9.5 ⁇ 10.5cm.
  • the distance between two adjacent sides b is within the range of 9.5 ⁇ 10.5cm, which can not only save the length of the tow, but also Accurately determine color differences.
  • n prisms are regular hexagonal prisms
  • n plates are six rectangular plates with the same size
  • side a and side b are the long sides of the rectangular plates
  • n prisms can also be six bases
  • Hexagonal prisms whose sides are not completely equal can also be triangular prisms, four-prism prisms, pentagonal prisms, etc. Since regular hexagonal prisms are regular in shape, easy to process, and have better color comparison effects, they are preferred in the present invention.
  • the yarn frame also includes a central cylinder, six rear side connecting rods with the same shape and size, and six front side connecting rods with the same shape and size; the rear side connecting rod is connected to the front side The rods are the same shape and size;
  • the central cylinder is the connection end, which is connected to the motor I in the main body of the equipment.
  • the motor I controls its rotation around its own central axis (specifically, the central cylinder is driven by a separate motor I through two pairs of pulleys, and the rotation speed of the central cylinder is controlled electrically. It can be infinitely variable, and the control panel has counting and speed adjustment functions.
  • the center cylinder starts smoothly, slows down and stops automatically in the last circle), and the other end is a non-connected end; the motor I is used to control the speed of the yarn frame;
  • the axis x is the central axis of the central cylinder
  • Six rear connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the connecting end of the central cylinder; six front connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the non-connecting end of the central cylinder; six The orthographic projections of the rear connecting rods and the six front connecting rods on a plane perpendicular to the central cylinder completely coincide;
  • One end of the rear connecting rod and the front connecting rod is connected to the peripheral surface of the central cylinder, and the other end is connected to the side a of the rectangular plate.
  • the length of the rectangular plate is 39 ⁇ 41cm, the width is 1.95 ⁇ 2.05cm; the length of the front connecting rod is 6.2 ⁇ 6.4cm, the diameter is 0.9 ⁇ 1.1cm; the center cylinder The length is 26 ⁇ 28cm and the diameter is 3 ⁇ 4cm.
  • a rectangular plate of the yarn frame is provided with a positioning pin for fixing the filament head.
  • the positioning pin is specifically an oval metal piece, which is fixed on the rectangular plate through screws. The head is clamped into the metal sheet and fixed. The position of the filament bundle head is not fixed on the prior art clamping plate, which easily causes the filament bundle to fall off.
  • the present invention successfully solves this problem by providing positioning pins.
  • the traverse yarn guide is composed of a horizontal bar and a plurality of pig tail porcelain pieces; the number of the plurality of pig tail porcelain pieces is more than two; the plurality of pig tail porcelain pieces They are arranged at equal intervals along the length of the crossbar of the traversing wire guide, and the lower end is connected to the crossbar of the traversing wire guide at the same time; one end of the crossbar of the traversing wire guide is the connection end, which is connected to the motor in the main body of the equipment.
  • the motor II controls its reciprocating movement in the transverse direction (specifically, a separate synchronous motor II directly drives the cam to operate at a constant speed, pushing the traverse yarn guide to reciprocate laterally), and the other end is a non-connected end;
  • the structure of the yarn guide is the same Traverse yarn guide;
  • the central cylinder of the yarn frame, the cross bar of the traverse yarn guide and the central axis of the cross bar of the yarn guide are parallel to each other;
  • the wire element is U-shaped, and the pores are small. When testing thick yarn, the wire bundle is damaged and winds on the pallet unevenly.
  • the wire guide element of the traverse wire guide of the yarn colorimeter of the present invention is a pig tail porcelain piece, and the pores are It is round and has large pores, and does not affect thick or thin filament bundles.
  • the filament bundle is wound around the positioning pin of the rectangular plate of the yarn frame through the pig tail porcelain on the traverse wire guide.
  • a yarn colorimetric machine as described above the main body of the equipment is installed on the equipment base, a bracket is fixed vertically on the equipment base, one end of the crossbar of the yarn guide is the connecting end, fixedly connected to the bracket, and the other end is the non-connected end.
  • the tensioner is composed of a horizontal bar, multiple vertical bars, multiple metal clips, multiple springs and multiple screws; multiple vertical bars, multiple metal clips , the number of multiple springs and multiple screws is more than two; multiple vertical rods are arranged at equal intervals along the length direction of the tensioner's crossbar, and the lower end is connected to the tensioner's crossbar at the same time; one end of the tensioner is The connection end is fixedly connected to the main body of the equipment, and the other end is a non-connection end; each vertical rod is covered with a screw, two metal clips and a spring from top to bottom. The screw is threadedly connected to the vertical rod.
  • the filament bundle is introduced into the pig tail porcelain on the traversing wire guide through the holes in the two metal clips in the tensioner, and then wound around the positioning pin of the rectangular plate of the yarn frame.
  • the wound tows must have a certain tension before they can be laid flat on the yarn frame, making it easy to observe the color of the tows; the central cylinder of the yarn frame and the central axis of the crossbar of the tensioner are parallel to each other.
  • the central cylinder of the yarn frame, the cross bar of the traversing yarn guide, the cross bar of the tensioner, and the cross bar of the yarn guide are arranged in sequence in the horizontal direction.
  • the tow color comparison method and yarn color comparison machine of the present invention can solve the problem of difficulty in distinguishing slight color differences, improve the ease of operation for employees, improve the quality of raw silk products, and help customers reduce quality problems caused by color differences in subsequent products.
  • Figure 1 is a yarn color comparison machine of the present invention
  • Figure 2 is a front view of the traversing wire guide
  • Figure 3 is a normal picture of black yarn; among them, (a) is the yarn to be tested and (b) is the standard yarn;
  • Figure 4 is an abnormal picture of black yarn; among them, (a) is the yarn to be tested I, (b) is the standard yarn, and (c) is the yarn to be tested II;
  • Figure 5 is a normal picture of white yarn; among them, (a) is the yarn to be tested and (b) is the standard yarn;
  • Figure 6 is an abnormal picture of white yarn; among them, (a) is the yarn to be tested I, (b) is the standard yarn, and (c) is the yarn to be tested II;
  • a yarn color comparison machine as shown in Figures 1 and 2, includes a main body of the equipment, a yarn guide 1, a tensioner 2, a traverse yarn guide 3 and a tow collection device;
  • the main body of the equipment includes power switch 5, traverse yarn guide speed knob 6, start key 7, stop key 8, clear key 9, display control panel 10, base control panel 11, yarn frame speed knob 12, motor I and motor II; among them, the power switch 5, the traverse yarn guide speed knob 6, the start key 7, the stop key 8, the clear key 9 and the yarn frame speed knob 12 are set on the base control panel 11; the power switch 5 controls the equipment to be powered on, the traverse yarn guide speed control knob 6 controls the operating speed of the traverse yarn guide 3 (that is, controls the operating speed of motor II), the start button 7 controls the operation of motor I and motor II, and the stop button 8 controls the operation of motor I.
  • the clear key 9 can clear the displayed number of running circles
  • the yarn frame speed knob 12 controls the running speed of the tow collection device (that is, controls the running speed of motor I)
  • the display control panel 10 is used to set Set the number of winding turns and display the number of test turns;
  • the tow collection device is a yarn frame 4.
  • the yarn frame 4 consists of a central cylinder 4.1, six rear connecting rods 4.2 of the same shape and size, six front connecting rods 4.3 of the same shape and size, and six It is composed of rectangular plates 4.4 with the same size; the rear connecting rod 4.2 and the front connecting rod 4.3 have the same shape and size;
  • the length of the central cylinder 4.1 is 26 ⁇ 28cm and the diameter is 3 ⁇ 4cm; one end of the central cylinder 4.1 is a connecting end, connected to the motor I in the main body of the equipment, and the motor I controls it to rotate around its own central axis, and the other end is non-connected end; six rear connecting rods 4.2 are evenly distributed around the central cylinder 4.1 along its radial circumference, and are close to the connecting end of the central cylinder 4.1;
  • the length of the front connecting rod 4.3 is 6.2 ⁇ 6.4cm and the diameter is 0.9 ⁇ 1.1cm; the six front connecting rods 4.3 are evenly distributed around the central cylinder 4.1 along its radial circumference and close to the non-connected end of the central cylinder 4.1; the six rear connecting rods The orthographic projections of the side connecting rods 4.2 and the six front connecting rods 4.3 on a plane perpendicular to the central cylinder 4.1 completely coincide;
  • the length of the rectangular plate 4.4 is 39 ⁇ 41cm and the width is 1.95 ⁇ 2.05cm; the six rectangular plates 4.4 are evenly distributed around the circumference of the central cylinder 4.1, and the long sides of the six rectangular plates 4.4 are parallel to the central axis of the central cylinder 4.1, one of which The long side is side a, and the other long side is side b. Side b is farther from the central axis of the central cylinder than side a. Side b of the six rectangular plates 4.4 constitutes the six sides of the regular hexagonal prism.
  • the distance of b is not less than 9.5cm, and the length of side b is not less than 5.2cm; one end of the rear connecting rod 4.2 and the front connecting rod 4.3 is connected to the peripheral surface of the central cylinder 4.1, and the other end is connected to the side a of the rectangular plate 4.4 Connection; one of the six rectangular plates 4.4 is provided with a positioning pin for fixing the tow head;
  • the traverse wire guide 3 is composed of a cross bar and a plurality of pig tail porcelain pieces; the number of the plurality of pig tail porcelain pieces is more than two; the plurality of pig tail porcelain pieces move along the traverse wire guide 3
  • the crossbars are arranged at equal intervals in the length direction, and the lower end is connected to the crossbar at the same time; one end of the crossbar is a connecting end, connected to the motor II in the main body of the equipment, and the motor II controls its reciprocating movement in the transverse direction, and the other end is non-connected end;
  • yarn guide 1 is the same as that of traverse yarn guide 3;
  • the main body of the equipment is installed on the equipment base, and a bracket is vertically fixed on the equipment base.
  • One end of the crossbar of the wire guide 1 is the connecting end, which is fixedly connected to the bracket, and the other end is the non-connecting end;
  • the tensioner 2 is composed of a horizontal bar, a plurality of vertical bars, a plurality of metal clips, a plurality of springs and a plurality of screws; the numbers of the plurality of vertical bars, a plurality of metal clips, a plurality of springs and a plurality of screws are There are more than two; the plurality of vertical bars are arranged at equal intervals along the length direction of the cross bar of the tensioner 2, and the lower ends are connected to the cross bar at the same time; one end of the cross bar is a connecting end, fixedly connected to the main body of the equipment, and the other is connected to the main body of the equipment. One end is a non-connected end; each vertical rod is equipped with a screw, two metal clips and a spring from top to bottom, and the screw is threadedly connected to the vertical rod;
  • the central axes of the central cylinder 4.1 of the yarn frame 4, the cross bar of the traverse yarn guide 3, the cross bar of the tensioner 2, and the cross bar of the yarn guide 1 are parallel to each other, and the four are arranged sequentially in the horizontal direction.
  • a tow color comparison method using the yarn color comparison machine as mentioned above, the specific process is as follows:
  • the filament bundle A and filament bundle B Fix the filament bundle A and filament bundle B on the yarn frame 4 through the yarn guide 1, the tensioner 2, and the traverse yarn guide 3.
  • the filament bundle A and the filament bundle B Lay it flat on the yarn frame 4 to form parallel-arranged tow A strips and tow B strips. Observe the color difference between tow A strips and tow B strips under a light source, and use gray samples to evaluate discoloration.
  • the tow A strip is the tow A (the silk to be tested) and is laid flat on the yarn frame 4
  • the tow B strip is formed by laying the standard silk tow B (standard silk) flat on the yarn frame 4; the length of the tow A strip and the tow B strip are both 9.5 ⁇ 10.5cm, and the width Both are 2.6 ⁇ 3.0cm, the thickness is 0.2 ⁇ 0.3cm, and the tension is 100 ⁇ 350cN; when the filament bundle A or the filament bundle B is a black filament bundle, the light source is a lighting lamp with a color temperature of 4000 ⁇ 6500K and the illumination intensity is not less than 270lx light source. In other cases, the light source is a lighting lamp with a color temperature of 4000 ⁇ 6500K.
  • the dimensions selected for the equipment are: the length of the central cylinder is 27cm and the diameter is 3.5cm; the length of the front connecting rod is 6.3cm and the diameter is 1.0cm; the length of the rectangular plate is 40cm, the width is 2.0cm; the side length of the cross-section of the regular hexagonal prism is 10.0cm; the height of the regular hexagonal prism is 2.8cm; the specific usage process is as follows:
  • the standard sample is a standard yarn, selected in continuous production, and sampled from the same batch number, same specification, and same product as the yarn to be tested; the same batch number, the same specification, and the same product means that the internal and external colors are the same, and the color of the entire spinning position reaches the color card level Level 5 products;
  • the tension, the running speed of the traverse yarn guide 3 and the yarn frame 4, the lighting, the number of winding turns, etc. will all affect the color contrast effect.
  • the tension is too loose or too tight, the wound tow will be uneven, making it difficult to observe the color of the tow; the running speed of the traversing yarn guide 3 and the yarn frame 4 can ensure the uniformity of the tow, thus affecting the color comparison effect;
  • different colors of tows require different lighting.
  • the color difference can be clearly observed using ordinary lighting (4000 ⁇ 6500K lighting) for white silk, while black silk needs to use lighting with a color temperature of 4000 ⁇ 6500K and an illumination of not less than Only with a light source of 270lx can the color difference be clearly observed; the number of turns has an impact on the thickness of the tow. A thinner thickness will cause light leakage, making the color difficult to observe, and a thicker thickness will cause waste.

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Abstract

A tow colorimetric method and a yarn colorimetric machine. The tow colorimetric method comprises: separately winding a tow A and a tow B on a tow collection device to form a tow A strip and a tow B strip which are arranged in parallel, and after observing a color difference between the tow A strip and the tow B strip under a light source, determining a color difference level of the tow A strip and the tow B strip. The yarn colorimetric machine comprises a tow collection device, the tow collection device being a reel (4), the reel (4) comprising n plates, n being a positive integer greater than 2, the n plates being distributed around an axis x, the n plates each comprising a group of opposite edges which are respectively an edge a and an edge b, the edge b being relatively farther away from the axis x relative to the edge a, the edge b being parallel to the axis x, and edges b of the n plates forming n side edges of an n-sided prism. The tow colorimetric method can improve the quality of flat yarn products, and help customers to reduce quality reduction of follow-up products caused by color differences; and the yarn colorimetric machine can solve the problem of difficulty in distinguishing slight color differences.

Description

一种丝束比色方法和纱线比色机A kind of tow color comparison method and yarn color comparison machine 技术领域Technical field
本发明属于纺织化纤技术领域,涉及一种丝束比色方法和纱线比色机。The invention belongs to the technical field of textile chemical fibers and relates to a tow color comparison method and a yarn color comparison machine.
背景技术Background technique
购买工业丝的客户对产品色泽均匀性要求高,客户在整经、织布或织带中发现会出现不均匀黑白条纹,追溯产品本身即为每锭间色差造成。Customers who purchase industrial yarn have high requirements for product color uniformity. Customers find uneven black and white stripes in warping, weaving or webbing. The product itself is traced back to the color difference between each spindle.
但是从外观检查很难看出每锭间的色差,主要是因为丝饼形状为圆柱形,丝束交叉缠绕因此反光点较小,无法直观判断。因此需要直观方式观察锭位间色差情况。However, it is difficult to see the color difference between each spindle from the appearance inspection, mainly because the shape of the silk cake is cylindrical, and the silk bundles are cross-wound, so the reflective points are small, making it difficult to judge intuitively. Therefore, it is necessary to observe the color difference between spindle positions in an intuitive way.
现有技术中存在一种纱线比色机,该设备通过设置宽度、速度将丝束绕在卡板上,从而对比色差,在使用中发现明显色差容易区分,但轻微色差却因宽度窄及卡板底色的影响,无法清晰区分,对结果判定造成困扰。There is a yarn color comparison machine in the prior art. This equipment winds the filament bundles on the pallet by setting the width and speed to compare the color differences. During use, it is found that obvious color differences are easy to distinguish, but slight color differences are difficult to distinguish due to the narrow width and The influence of the background color of the card board cannot be clearly distinguished, which causes trouble in the judgment of the results.
因此,研究一种新的丝束比色方法和纱线比色机以解决轻微色差难以区分的问题,具有十分重要意义。Therefore, it is of great significance to study a new tow color comparison method and yarn color comparison machine to solve the problem of difficult to distinguish slight color differences.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供一种丝束比色方法和纱线比色机。In order to solve the problems existing in the prior art, the present invention provides a tow color comparison method and a yarn color comparison machine.
为达到上述目的,本发明采用的方案如下:In order to achieve the above object, the scheme adopted by the present invention is as follows:
一种丝束比色方法,将丝束A和丝束B分别缠绕在丝束收集装置上形成并行排列的丝束A条带和丝束B条带,在光源下观察丝束A条带和丝束B条带的色差,并依据《评定变色用灰色样卡》确定丝束A条带和丝束B条带的色差等级;A tow color comparison method. The tow A and tow B are respectively wound around a tow collection device to form parallel tow A strips and tow B strips. The tow A strips and tow B strips are observed under a light source. Color difference of tow B strip, and determine the color difference grade of tow A strip and tow B strip according to the "Gray Sample Card for Evaluating Discoloration";
实际应用时,用来比色的丝束A和丝束B,一个为待测丝,另一个为标准丝,标准丝的选取由两种情况:第一种,产品初次生产时,需要在生产稳定状态下选取整纺位连续两落丝进行色差比对,达到《评定变色用灰色样卡》等级5级的丝中选取第二落中一锭作为标准丝;第二种,旧标准丝使用完需要更换新标准丝时,采用第一种比色方法同时放入旧标准丝一起比对,与旧标准丝达到等级5级选取第二落中一锭作为新标准丝使用;In actual application, the filament bundle A and the filament bundle B used for color comparison, one is the filament to be tested, and the other is the standard filament. There are two situations in the selection of the standard filament: the first one, when the product is first produced, it needs to be Under stable conditions, select two consecutive doffings in the whole spinning position for color difference comparison. Among the yarns that reach level 5 of the "Gray Sample Card for Evaluating Discoloration", select the second doffing spindle as the standard yarn; in the second type, the old standard yarn is used When it is necessary to replace the new standard wire, use the first color comparison method and put in the old standard wire for comparison together. If the old standard wire reaches level 5, select the second dropped spindle as the new standard wire;
丝束收集装置为纱框,纱框的形状和尺寸满足:每种丝束缠绕在丝束收集装置后呈中空n棱柱状,且除了n棱柱n条侧边位置的丝束与纱框接触外,其他位置的丝束与纱框都不接触,n为大于2的正整数;The tow collection device is a yarn frame. The shape and size of the yarn frame meet the following requirements: each tow becomes a hollow n-prism shape after being wound around the tow collection device, and except for the tows at n side positions of the n prisms, they are in contact with the yarn frame. , the tows at other positions are not in contact with the yarn frame, n is a positive integer greater than 2;
丝束A条带和丝束B条带的长度都不低于9.5cm,宽度都不低于2.6cm,厚度都小于0.5cm,张力的取值范围都为100~350cN,张力太松或太紧使得绕出丝束不平整,不容易观察;当丝束A或丝束B为黑色丝束时,光源为色温4000~6500K的照明灯加上照度不低于270lx的光源(色温主要体现光线中颜色成分),其它情况下,光源为色温4000~6500K的照明灯。The length of the tow A strip and the tow B strip are not less than 9.5cm, the width is not less than 2.6cm, and the thickness is less than 0.5cm. The value range of the tension is 100~350cN. The tension is too loose or too high. The tightness makes the wrapped filament bundle uneven and difficult to observe; when the filament bundle A or the filament bundle B is a black filament bundle, the light source is a lighting lamp with a color temperature of 4000~6500K plus a light source with an illumination of not less than 270lx (the color temperature mainly reflects the light Medium color component), in other cases, the light source is a lighting lamp with a color temperature of 4000~6500K.
当丝束收集装置一定时,比色准确性取决于条带长度、条带宽度、条带厚度、条带张力和光源,本发明通过合理设置条带长度、条带宽度、条带厚度、条带张力和光源保证了比色准确性较高,弥补了现有技术的不足。When the tow collection device is fixed, the colorimetric accuracy depends on the strip length, strip width, strip thickness, strip tension and light source. The present invention rationally sets the strip length, strip width, strip thickness, strip The belt tension and light source ensure high colorimetric accuracy and make up for the shortcomings of the existing technology.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种丝束比色方法,丝束A条带和丝束B条带的长度相同,宽度相同,厚度相同,张力相同。As described above, in a tow color comparison method, the tow A strip and the tow B strip have the same length, the same width, the same thickness, and the same tension.
如上所述的一种丝束比色方法,丝束A条带和丝束B条带的长度为9.5~10.5cm。According to the above-mentioned tow color comparison method, the length of the tow A strip and the tow B strip is 9.5~10.5cm.
如上所述的一种丝束比色方法,丝束A条带和丝束B条带的宽度为2.6~3.0cm。According to the above-mentioned tow color comparison method, the width of the tow A strip and the tow B strip is 2.6~3.0cm.
如上所述的一种丝束比色方法,丝束A条带和丝束B条带的厚度为0.2~0.3cm,厚度如此设置既可以避免由于太薄导致的通透、漏光,影响比色,也可以避免由于太厚导致的丝束间层叠交织,影响判断,造成浪费。As mentioned above, the thickness of the tow A strip and the tow B strip is 0.2~0.3cm. Such setting of the thickness can avoid transparency and light leakage caused by being too thin, which will affect the color comparison. , it can also avoid the overlapping and interlacing of tows caused by being too thick, which affects judgment and causes waste.
本发明还提供一种纱线比色机,包括设备主体、导丝器、张力器、横动导丝器和丝束收集装置,丝束收集装置为纱框;纱框的形状和尺寸满足:每种丝束缠绕在丝束收集装置后呈中空n棱柱状,且除了n棱柱n条侧边位置的丝束与纱框接触外,其他位置的丝束与纱框都不接触;具体地,纱框包括n个板,n为大于2的正整数,n个板环绕轴x分布;n个板都含有一组对边,分别为边a和边b,边b相对于边a距离轴x较远,边b平行于轴x;n个板的边b构成n棱柱的n条侧边,相邻两个边b的距离(即缠绕在纱框表面的丝束的检测段长度)不低于9.5cm,边b的长度(即所有待比色的丝束的排列宽度之和)不低于5.2cm;现有技术的丝束收集装置为卡板,缠绕在其表面的丝束的检测段长度为4cm,本发明的丝束收集装置为纱框,缠绕在其表面的丝束的检测段长度不低于9.5cm,更有利于观察色差情况;比色一般是将2种丝进行比较,所有待比色的丝束的排列宽度之和不低于5.2cm即每种丝束的排列宽度不低于2.6cm,,当丝束的排列宽度低于2.6cm时,不容易观察,因此2.6cm是丝束的排列宽度的最低值。The invention also provides a yarn color comparison machine, which includes an equipment body, a yarn guide, a tensioner, a traverse yarn guide and a yarn collection device. The yarn collection device is a yarn frame; the shape and size of the yarn frame satisfy: Each type of filament bundle is in the shape of a hollow n prism after being wound around the filament bundle collection device, and except for the filament bundles at n side positions of the n prisms that are in contact with the yarn frame, the filament bundles at other positions are not in contact with the yarn frame; specifically, The yarn frame includes n boards, n is a positive integer greater than 2, and the n boards are distributed around the axis x; the n boards each contain a set of opposite sides, namely side a and side b, and side b is distanced from the axis x relative to side a. Far away, the side b is parallel to the axis is less than 9.5cm, and the length of side b (that is, the sum of the arrangement widths of all tows to be compared) is not less than 5.2cm; the existing tow collection device is a pallet, and the tows wrapped on its surface are detected The length of the section is 4cm. The tow collection device of the present invention is a yarn frame. The length of the detection section of the tow wrapped around its surface is not less than 9.5cm, which is more conducive to observing the color difference; color comparison generally involves comparing two types of filaments. , the sum of the arrangement widths of all the tows to be compared is not less than 5.2cm, that is, the arrangement width of each tow is not less than 2.6cm, when the arrangement width of the tows is less than 2.6cm, it is not easy to observe, so 2.6cm is the minimum value of the arrangement width of the tows.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种纱线比色机,相邻两个边b的距离为9.5~10.5cm,相邻两个边b的距离在9.5~10.5cm范围内既可节约丝束长度,也能准确判断颜色差异。For a yarn color comparison machine as mentioned above, the distance between two adjacent sides b is 9.5~10.5cm. The distance between two adjacent sides b is within the range of 9.5~10.5cm, which can not only save the length of the tow, but also Accurately determine color differences.
如上所述的一种纱线比色机,n棱柱为正六棱柱,n个板为六个尺寸相同的长方形板,边a和边b为长方形板的长边;n棱柱也可以为六个底边不完全相等的六棱柱,也可以为三棱柱、四棱柱、五棱柱等等,鉴于正六棱柱形状规整,加工,且比色效果较佳,因而作为本发明的优选。A yarn color comparison machine as described above, n prisms are regular hexagonal prisms, n plates are six rectangular plates with the same size, side a and side b are the long sides of the rectangular plates; n prisms can also be six bases Hexagonal prisms whose sides are not completely equal can also be triangular prisms, four-prism prisms, pentagonal prisms, etc. Since regular hexagonal prisms are regular in shape, easy to process, and have better color comparison effects, they are preferred in the present invention.
如上所述的一种纱线比色机,纱框还包括一个中心圆柱、六根形状和尺寸相同的后侧连接杆和六根形状和尺寸相同的前侧连接杆;后侧连接杆与前侧连接杆的形状和尺寸相同;A yarn color comparison machine as described above, the yarn frame also includes a central cylinder, six rear side connecting rods with the same shape and size, and six front side connecting rods with the same shape and size; the rear side connecting rod is connected to the front side The rods are the same shape and size;
中心圆柱的一端为连接端,与设备主体内的电机I连接,由电机I控制其绕自身中心轴旋转(具体地,中心圆柱由单独电机I经两对皮带轮传动,中心圆柱的转速由电气控制能无级变速,控制面板上有计数及调速功能,中心圆柱启动平稳,到最后一圈自行变慢速,停止),另一端为非连接端;电机I用于控制纱框的转速;One end of the central cylinder is the connection end, which is connected to the motor I in the main body of the equipment. The motor I controls its rotation around its own central axis (specifically, the central cylinder is driven by a separate motor I through two pairs of pulleys, and the rotation speed of the central cylinder is controlled electrically. It can be infinitely variable, and the control panel has counting and speed adjustment functions. The center cylinder starts smoothly, slows down and stops automatically in the last circle), and the other end is a non-connected end; the motor I is used to control the speed of the yarn frame;
轴x为中心圆柱的中心轴;The axis x is the central axis of the central cylinder;
六根后侧连接杆环绕中心圆柱沿其径向圆周均布,且靠近中心圆柱的连接端;六根前侧连接杆环绕中心圆柱沿其径向圆周均布,且靠近中心圆柱的非连接端;六根后侧连接杆与六根前侧连接杆在垂直于中心圆柱的平面上的正投影完全重合;Six rear connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the connecting end of the central cylinder; six front connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the non-connecting end of the central cylinder; six The orthographic projections of the rear connecting rods and the six front connecting rods on a plane perpendicular to the central cylinder completely coincide;
后侧连接杆和前侧连接杆的一端与中心圆柱的周面连接,另一端与长方形板的边a连接。One end of the rear connecting rod and the front connecting rod is connected to the peripheral surface of the central cylinder, and the other end is connected to the side a of the rectangular plate.
如上所述的一种纱线比色机,长方形板的长度为39~41cm,宽度为1.95~2.05cm;前侧连接杆的长度为6.2~6.4cm,直径为0.9~1.1cm;中心圆柱的长度为26~28cm,直径为3~4cm。A yarn colorimetric machine as mentioned above, the length of the rectangular plate is 39~41cm, the width is 1.95~2.05cm; the length of the front connecting rod is 6.2~6.4cm, the diameter is 0.9~1.1cm; the center cylinder The length is 26~28cm and the diameter is 3~4cm.
如上所述的一种纱线比色机,纱框的一个长方形板上设有用于固定丝束丝头的定位销,定位销具体是一个椭圆形金属片,通过螺丝固定在长方形板上,丝头卡入金属片内固定,现有技术的卡板上没有固定丝束丝头位置,容易造成丝束脱落,本发明通过设置定位销成功解决了该问题。As described above, in a yarn color comparison machine, a rectangular plate of the yarn frame is provided with a positioning pin for fixing the filament head. The positioning pin is specifically an oval metal piece, which is fixed on the rectangular plate through screws. The head is clamped into the metal sheet and fixed. The position of the filament bundle head is not fixed on the prior art clamping plate, which easily causes the filament bundle to fall off. The present invention successfully solves this problem by providing positioning pins.
如上所述的一种纱线比色机,横动导丝器由一根横杆和多个猪尾巴瓷件组成;多个猪尾巴瓷件的数量为两个以上;多个猪尾巴瓷件沿横动导丝器的横杆的长度方向等间距排列,且下端同时与横动导丝器的横杆连接;横动导丝器的横杆的一端为连接端,与设备主体内的电机II连接,由电机II控制其沿横向往复运动(具体地,单独同步电机II直接带动凸轮等速运转,推动横动导纱器横向往复),另一端为非连接端;导丝器的结构同横动导丝器;纱框的中心圆柱、横动导丝器的横杆与导丝器的横杆的中心轴相互平行;现有技术的纱线比色机的横动导丝器的导丝元件为U形,孔隙较小测试粗丝时丝束损伤绕在卡板上不平整,本发明的纱线比色机的横动导丝器的导丝元件为猪尾巴瓷件,孔隙为圆形,孔隙较大,对粗、细丝束都不影响,使用时,丝束通过横动导丝器上的猪尾巴瓷件绕到纱框的长方形板的定位销上。In a yarn color comparison machine as described above, the traverse yarn guide is composed of a horizontal bar and a plurality of pig tail porcelain pieces; the number of the plurality of pig tail porcelain pieces is more than two; the plurality of pig tail porcelain pieces They are arranged at equal intervals along the length of the crossbar of the traversing wire guide, and the lower end is connected to the crossbar of the traversing wire guide at the same time; one end of the crossbar of the traversing wire guide is the connection end, which is connected to the motor in the main body of the equipment. II is connected, and the motor II controls its reciprocating movement in the transverse direction (specifically, a separate synchronous motor II directly drives the cam to operate at a constant speed, pushing the traverse yarn guide to reciprocate laterally), and the other end is a non-connected end; the structure of the yarn guide is the same Traverse yarn guide; the central cylinder of the yarn frame, the cross bar of the traverse yarn guide and the central axis of the cross bar of the yarn guide are parallel to each other; the guide of the traverse yarn guide of the yarn colorimetric machine in the prior art The wire element is U-shaped, and the pores are small. When testing thick yarn, the wire bundle is damaged and winds on the pallet unevenly. The wire guide element of the traverse wire guide of the yarn colorimeter of the present invention is a pig tail porcelain piece, and the pores are It is round and has large pores, and does not affect thick or thin filament bundles. When used, the filament bundle is wound around the positioning pin of the rectangular plate of the yarn frame through the pig tail porcelain on the traverse wire guide.
如上所述的一种纱线比色机,设备主体安装在设备基座上,设备基座上竖直固定一支架,导丝器的横杆的一端为连接端,与支架固定连接,另一端为非连接端。A yarn colorimetric machine as described above, the main body of the equipment is installed on the equipment base, a bracket is fixed vertically on the equipment base, one end of the crossbar of the yarn guide is the connecting end, fixedly connected to the bracket, and the other end is the non-connected end.
如上所述的一种纱线比色机,张力器由一根横杆、多根竖杆、多个金属夹片、多根弹簧和多个螺丝组成;多根竖杆、多个金属夹片、多根弹簧和多个螺丝的数量都为两个以上;多根竖杆沿张力器的横杆的长度方向等间距排列,且下端同时与张力器的横杆连接;张力器的的一端为连接端,与设备主体固定连接,另一端为非连接端;每根竖杆上都自上而下套有一根螺丝、两个金属夹片和一根弹簧,螺丝与竖杆螺纹连接,使用时通过旋转螺丝调整弹簧松紧度来调整张力大小,丝束通过张力器中的两个金属夹片中孔隙导入横动导丝器上的猪尾巴瓷件,再绕到纱框的长方形板的定位销上,绕出的丝束必须有一定张力才能平整铺在纱框上,容易观察丝束色泽;纱框的中心圆柱与张力器的横杆的中心轴相互平行。As described above, in a yarn color comparison machine, the tensioner is composed of a horizontal bar, multiple vertical bars, multiple metal clips, multiple springs and multiple screws; multiple vertical bars, multiple metal clips , the number of multiple springs and multiple screws is more than two; multiple vertical rods are arranged at equal intervals along the length direction of the tensioner's crossbar, and the lower end is connected to the tensioner's crossbar at the same time; one end of the tensioner is The connection end is fixedly connected to the main body of the equipment, and the other end is a non-connection end; each vertical rod is covered with a screw, two metal clips and a spring from top to bottom. The screw is threadedly connected to the vertical rod. When in use Adjust the tension by adjusting the spring tightness by rotating the screw. The filament bundle is introduced into the pig tail porcelain on the traversing wire guide through the holes in the two metal clips in the tensioner, and then wound around the positioning pin of the rectangular plate of the yarn frame. On the yarn frame, the wound tows must have a certain tension before they can be laid flat on the yarn frame, making it easy to observe the color of the tows; the central cylinder of the yarn frame and the central axis of the crossbar of the tensioner are parallel to each other.
如上所述的一种纱线比色机,纱框的中心圆柱、横动导丝器的横杆、张力器的横杆、导丝器的横杆沿水平方向顺序排列。In a yarn color comparison machine as described above, the central cylinder of the yarn frame, the cross bar of the traversing yarn guide, the cross bar of the tensioner, and the cross bar of the yarn guide are arranged in sequence in the horizontal direction.
有益效果beneficial effects
本发明的一种丝束比色方法和纱线比色机能解决轻微色差难以区分的问题,提升员工操作简便性,提高原丝产品质量,帮助客户减少后道产品因色差而造成的质量问题。The tow color comparison method and yarn color comparison machine of the present invention can solve the problem of difficulty in distinguishing slight color differences, improve the ease of operation for employees, improve the quality of raw silk products, and help customers reduce quality problems caused by color differences in subsequent products.
附图说明Description of drawings
图1为本发明的纱线比色机;Figure 1 is a yarn color comparison machine of the present invention;
图2为横动导丝器的主视图;Figure 2 is a front view of the traversing wire guide;
图3为黑色纱正常图;其中,(a)为待测丝,(b)为标准丝;Figure 3 is a normal picture of black yarn; among them, (a) is the yarn to be tested and (b) is the standard yarn;
图4为黑色纱异常图;其中,(a)为待测丝I,(b)为标准丝,(c)为待测丝II;Figure 4 is an abnormal picture of black yarn; among them, (a) is the yarn to be tested I, (b) is the standard yarn, and (c) is the yarn to be tested II;
图5为白色纱正常图;其中,(a)为待测丝,(b)为标准丝;Figure 5 is a normal picture of white yarn; among them, (a) is the yarn to be tested and (b) is the standard yarn;
图6为白色纱异常图;其中,(a)为待测丝I,(b)为标准丝,(c)为待测丝II;Figure 6 is an abnormal picture of white yarn; among them, (a) is the yarn to be tested I, (b) is the standard yarn, and (c) is the yarn to be tested II;
其中,1-导丝器,2-张力器,3-横动导丝器,4-纱框,4.1-中心圆柱,4.2-后侧连接杆,4.3-前侧连接杆,4.4-长方形板,5-电源开关,6-横动导丝器调速旋钮,7-启动键,8-停止键,9-清零键,10-显示器控制面板,11-基座控制面板,12-纱框调速旋钮。Among them, 1-yarn guide, 2-tensioner, 3-traverse yarn guide, 4-yarn frame, 4.1-center cylinder, 4.2-rear connecting rod, 4.3-front connecting rod, 4.4-rectangular plate, 5-power switch, 6-traverse yarn guide speed knob, 7-start key, 8-stop key, 9-clear key, 10-display control panel, 11-base control panel, 12-yarn frame adjustment speed knob.
实施方式Implementation
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the invention and are not intended to limit the scope of the invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.
一种纱线比色机,如图1、2所示,包括设备主体、导丝器1、张力器2、横动导丝器3和丝束收集装置;A yarn color comparison machine, as shown in Figures 1 and 2, includes a main body of the equipment, a yarn guide 1, a tensioner 2, a traverse yarn guide 3 and a tow collection device;
设备主体包括电源开关5、横动导丝器调速旋钮6、启动键7、停止键8、清零键9、显示器控制面板10、基座控制面板11、纱框调速旋钮12、电机I和电机II;其中,电源开关5、横动导丝器调速旋钮6、启动键7、停止键8、清零键9和纱框调速旋钮12设置在基座控制面板11上;电源开关5控制设备通电,横动导丝器调速旋钮6控制横动导丝器3运行速度(即控制电机II的运行速度),启动键7控制电机I及电机II运行,停止键8控制电机I及电机II停止,清零键9可以将显示的运行圈数清零,纱框调速旋钮12控制丝束收集装置的运行速度(即控制电机I的运行速度),显示器控制面板10用于设定卷绕圈数,显示测试圈数;The main body of the equipment includes power switch 5, traverse yarn guide speed knob 6, start key 7, stop key 8, clear key 9, display control panel 10, base control panel 11, yarn frame speed knob 12, motor I and motor II; among them, the power switch 5, the traverse yarn guide speed knob 6, the start key 7, the stop key 8, the clear key 9 and the yarn frame speed knob 12 are set on the base control panel 11; the power switch 5 controls the equipment to be powered on, the traverse yarn guide speed control knob 6 controls the operating speed of the traverse yarn guide 3 (that is, controls the operating speed of motor II), the start button 7 controls the operation of motor I and motor II, and the stop button 8 controls the operation of motor I. and motor II stops, the clear key 9 can clear the displayed number of running circles, the yarn frame speed knob 12 controls the running speed of the tow collection device (that is, controls the running speed of motor I), and the display control panel 10 is used to set Set the number of winding turns and display the number of test turns;
如图1所示,丝束收集装置为纱框4,纱框4由一个中心圆柱4.1、六根形状和尺寸相同的后侧连接杆4.2、六根形状和尺寸相同的前侧连接杆4.3和六个尺寸相同的长方形板4.4组成;后侧连接杆4.2与前侧连接杆4.3的形状和尺寸相同;As shown in Figure 1, the tow collection device is a yarn frame 4. The yarn frame 4 consists of a central cylinder 4.1, six rear connecting rods 4.2 of the same shape and size, six front connecting rods 4.3 of the same shape and size, and six It is composed of rectangular plates 4.4 with the same size; the rear connecting rod 4.2 and the front connecting rod 4.3 have the same shape and size;
中心圆柱4.1的长度为26~28cm,直径为3~4cm;中心圆柱4.1的一端为连接端,与设备主体内的电机I连接,由电机I控制其绕自身中心轴旋转,另一端为非连接端;六根后侧连接杆4.2环绕中心圆柱4.1沿其径向圆周均布,且靠近中心圆柱4.1的连接端;The length of the central cylinder 4.1 is 26~28cm and the diameter is 3~4cm; one end of the central cylinder 4.1 is a connecting end, connected to the motor I in the main body of the equipment, and the motor I controls it to rotate around its own central axis, and the other end is non-connected end; six rear connecting rods 4.2 are evenly distributed around the central cylinder 4.1 along its radial circumference, and are close to the connecting end of the central cylinder 4.1;
前侧连接杆4.3的长度为6.2~6.4cm,直径为0.9~1.1cm;六根前侧连接杆4.3环绕中心圆柱4.1沿其径向圆周均布,且靠近中心圆柱4.1的非连接端;六根后侧连接杆4.2与六根前侧连接杆4.3在垂直于中心圆柱4.1的平面上的正投影完全重合;The length of the front connecting rod 4.3 is 6.2~6.4cm and the diameter is 0.9~1.1cm; the six front connecting rods 4.3 are evenly distributed around the central cylinder 4.1 along its radial circumference and close to the non-connected end of the central cylinder 4.1; the six rear connecting rods The orthographic projections of the side connecting rods 4.2 and the six front connecting rods 4.3 on a plane perpendicular to the central cylinder 4.1 completely coincide;
长方形板4.4的长度为39~41cm,宽度为1.95~2.05cm;六个长方形板4.4环绕中心圆柱4.1圆周均布,且六个长方形板4.4的长边平行于中心圆柱4.1的中心轴,其中一条长边为边a,另一条长边为边b,边b相对于边a距离中心圆柱的中心轴较远,六个长方形板4.4的边b构成正六棱柱的六条侧边,相邻两个边b的距离不低于9.5cm,边b的长度不低于5.2cm;后侧连接杆4.2和前侧连接杆4.3的一端与中心圆柱4.1的周面连接,另一端与长方形板4.4的边a连接;六个长方形板4.4中的一个长方形板4.4上设有用于固定丝束丝头的定位销;The length of the rectangular plate 4.4 is 39~41cm and the width is 1.95~2.05cm; the six rectangular plates 4.4 are evenly distributed around the circumference of the central cylinder 4.1, and the long sides of the six rectangular plates 4.4 are parallel to the central axis of the central cylinder 4.1, one of which The long side is side a, and the other long side is side b. Side b is farther from the central axis of the central cylinder than side a. Side b of the six rectangular plates 4.4 constitutes the six sides of the regular hexagonal prism. Two adjacent sides The distance of b is not less than 9.5cm, and the length of side b is not less than 5.2cm; one end of the rear connecting rod 4.2 and the front connecting rod 4.3 is connected to the peripheral surface of the central cylinder 4.1, and the other end is connected to the side a of the rectangular plate 4.4 Connection; one of the six rectangular plates 4.4 is provided with a positioning pin for fixing the tow head;
横动导丝器3由一根横杆和多个猪尾巴瓷件组成;所述多个猪尾巴瓷件的数量为两个以上;所述多个猪尾巴瓷件沿横动导丝器3的横杆的长度方向等间距排列,且下端同时与所述横杆连接;横杆的一端为连接端,与设备主体内的电机II连接,由电机II控制其沿横向往复运动,另一端为非连接端;The traverse wire guide 3 is composed of a cross bar and a plurality of pig tail porcelain pieces; the number of the plurality of pig tail porcelain pieces is more than two; the plurality of pig tail porcelain pieces move along the traverse wire guide 3 The crossbars are arranged at equal intervals in the length direction, and the lower end is connected to the crossbar at the same time; one end of the crossbar is a connecting end, connected to the motor II in the main body of the equipment, and the motor II controls its reciprocating movement in the transverse direction, and the other end is non-connected end;
导丝器1的结构同横动导丝器3;The structure of yarn guide 1 is the same as that of traverse yarn guide 3;
设备主体安装在设备基座上,设备基座上竖直固定一支架,导丝器1的横杆的一端为连接端,与支架固定连接,另一端为非连接端;The main body of the equipment is installed on the equipment base, and a bracket is vertically fixed on the equipment base. One end of the crossbar of the wire guide 1 is the connecting end, which is fixedly connected to the bracket, and the other end is the non-connecting end;
张力器2由一根横杆、多根竖杆、多个金属夹片、多根弹簧和多个螺丝组成;多根竖杆、多个金属夹片、多根弹簧和多个螺丝的数量都为两个以上;所述多根竖杆沿张力器2的横杆的长度方向等间距排列,且下端同时与所述横杆连接;横杆的一端为连接端,与设备主体固定连接,另一端为非连接端;每根竖杆上都自上而下套有一根螺丝、两个金属夹片和一根弹簧,螺丝与竖杆螺纹连接;The tensioner 2 is composed of a horizontal bar, a plurality of vertical bars, a plurality of metal clips, a plurality of springs and a plurality of screws; the numbers of the plurality of vertical bars, a plurality of metal clips, a plurality of springs and a plurality of screws are There are more than two; the plurality of vertical bars are arranged at equal intervals along the length direction of the cross bar of the tensioner 2, and the lower ends are connected to the cross bar at the same time; one end of the cross bar is a connecting end, fixedly connected to the main body of the equipment, and the other is connected to the main body of the equipment. One end is a non-connected end; each vertical rod is equipped with a screw, two metal clips and a spring from top to bottom, and the screw is threadedly connected to the vertical rod;
纱框4的中心圆柱4.1、横动导丝器3的横杆、张力器2的横杆、导丝器1的横杆的中心轴相互平行,且四者沿水平方向顺序排列。The central axes of the central cylinder 4.1 of the yarn frame 4, the cross bar of the traverse yarn guide 3, the cross bar of the tensioner 2, and the cross bar of the yarn guide 1 are parallel to each other, and the four are arranged sequentially in the horizontal direction.
一种丝束比色方法,采用如上所述的纱线比色机,具体过程如下:A tow color comparison method, using the yarn color comparison machine as mentioned above, the specific process is as follows:
将丝束A和丝束B通过导丝器1、张力器2、横动导丝器3、固定在纱框4上,通过设置合适张力、速度、圈数,让丝束A和丝束B平铺在纱框4上,形成并行排列的丝束A条带和丝束B条带,在光源下观察丝束A条带和丝束B条带的色差,并依据《评定变色用灰色样卡》确定丝束A条带和丝束B条带的色差等级,有效的将色差产品区分、隔离处理;其中,丝束A条带为丝束A(待测丝)平铺在纱框4上形成的,丝束B条带为标准丝丝束B(标准丝)平铺在纱框4上形成的;丝束A条带和丝束B条带的长度都为9.5~10.5cm,宽度都为2.6~3.0cm,厚度为0.2~0.3cm,张力都为100~350cN;当丝束A或丝束B为黑色丝束时,光源为色温4000~6500K的照明灯加上照度不低于270lx的光源,其它情况下,光源为色温4000~6500K的照明灯。Fix the filament bundle A and filament bundle B on the yarn frame 4 through the yarn guide 1, the tensioner 2, and the traverse yarn guide 3. By setting the appropriate tension, speed, and number of turns, the filament bundle A and the filament bundle B Lay it flat on the yarn frame 4 to form parallel-arranged tow A strips and tow B strips. Observe the color difference between tow A strips and tow B strips under a light source, and use gray samples to evaluate discoloration. Card" determines the color difference grade of the tow A strip and the tow B strip, and effectively distinguishes and isolates the color difference products; among them, the tow A strip is the tow A (the silk to be tested) and is laid flat on the yarn frame 4 The tow B strip is formed by laying the standard silk tow B (standard silk) flat on the yarn frame 4; the length of the tow A strip and the tow B strip are both 9.5~10.5cm, and the width Both are 2.6~3.0cm, the thickness is 0.2~0.3cm, and the tension is 100~350cN; when the filament bundle A or the filament bundle B is a black filament bundle, the light source is a lighting lamp with a color temperature of 4000~6500K and the illumination intensity is not less than 270lx light source. In other cases, the light source is a lighting lamp with a color temperature of 4000~6500K.
以生产品种1000D、规格1100dtex的黑丝为例;设备选用的尺寸为:中心圆柱的长度为27cm,直径为3.5cm;前侧连接杆的长度为6.3cm,直径为1.0cm;长方形板的长度为40cm,宽度为2.0cm;正六棱柱的横截面的边长为10.0cm;正六棱柱的高度为2.8cm;具体的使用过程如下:Take the production of black wire with a variety of 1000D and a specification of 1100dtex as an example; the dimensions selected for the equipment are: the length of the central cylinder is 27cm and the diameter is 3.5cm; the length of the front connecting rod is 6.3cm and the diameter is 1.0cm; the length of the rectangular plate is 40cm, the width is 2.0cm; the side length of the cross-section of the regular hexagonal prism is 10.0cm; the height of the regular hexagonal prism is 2.8cm; the specific usage process is as follows:
(1)选取标准样:(1) Select standard sample:
标准样为标准丝,在连续生产中选取,和待测丝为相同批号、相同规格、同一产品上取样;相同批号、相同规格、同一产品是指内外颜色一样,整纺位颜色达到色卡等级5级的产品;The standard sample is a standard yarn, selected in continuous production, and sampled from the same batch number, same specification, and same product as the yarn to be tested; the same batch number, the same specification, and the same product means that the internal and external colors are the same, and the color of the entire spinning position reaches the color card level Level 5 products;
(2)标准样的保存:(2) Storage of standard samples:
放置在平衡间,采用袋子包裹保存;Place it in the balancing room and wrap it in a bag for storage;
(3)采用上述的纱线比色机进行比色测试;(3) Use the above-mentioned yarn colorimeter for colorimetric testing;
(3.1)电源开关5打开,测试前观察显示器圈数是否为0,采用清零键9归0;纱框4转速为220r/min,显示器控制面板10设置绕取长度为150圈,通过张力器2上方螺丝调整张力大小,控制在180cN,横动导丝器3摆动周期5秒;(3.1) Turn on the power switch 5. Before testing, check whether the number of turns on the display is 0, and use the clear key 9 to return it to 0; the rotation speed of the yarn frame 4 is 220r/min, and the winding length of the display control panel 10 is set to 150 turns, and the winding length is set to 150 turns through the tensioner. 2. Adjust the tension with the upper screw, control it at 180cN, and traverse the wire guide 3 with a swing period of 5 seconds;
(3.2)将待测丝及标准丝按顺序放入相应丝车上,将丝头引出,经导丝器1、张力器2、横动导丝器3将丝引入纱框4的定位销上,并固定;(3.2) Place the yarn to be tested and the standard yarn on the corresponding wire car in order, lead out the yarn head, and introduce the yarn to the positioning pin of the yarn frame 4 through the yarn guide 1, the tensioner 2, and the traverse yarn guide 3. , and fixed;
(3.3)点击启动键7,电机I及电机II运转,电机I带动中心圆柱纱框4转动,且同步电机II带动横动导丝器3匀速摆动,使丝束有张力平铺绕于纱框4上,形成表面平整、厚度适中的6个平面,且丝束形成的丝束条带并行排列;其中,待测丝和标准丝形成的丝束条带的长度都为10.0cm,宽度都为2.8cm,厚度为0.25cm;(3.3) Click start button 7, motor I and motor II run. Motor I drives the central cylindrical yarn frame 4 to rotate, and synchronous motor II drives the traverse yarn guide 3 to swing at a constant speed, so that the filament bundle has tension and is wound around the yarn frame. 4, six planes with flat surfaces and moderate thickness are formed, and the tow strips formed by the silk tows are arranged in parallel; among them, the length of the tow strips formed by the silk to be tested and the standard silk are both 10.0cm, and the width is 2.8cm, thickness 0.25cm;
(3.4)采用色温6000K的照明灯加上照度为270lx的光源,进行目视观察,依据《评定变色用灰色样卡》确定待测丝与标准丝的色差等级,从而确定在线生产原丝与标准丝的色差等级。(3.4) Use a lighting lamp with a color temperature of 6000K and a light source with an illumination of 270lx to conduct visual observation. According to the "Gray Sample Card for Evaluating Discoloration", determine the color difference grade of the yarn to be tested and the standard yarn, thereby determining the online production raw yarn and standard Silk color difference grade.
如图3~4所示,图3和图4的(b)为都标准丝,图3中(a)与(b)二者无色差,因此(a)依据《评定变色用灰色样卡》评定等级为5级;图4中(a)、(c)与(b)色差较明显,依据《评定变色用灰色样卡》评定等级3-4级,无法满足要求,因此需与无色差产品进行区分包装。As shown in Figures 3~4, (b) in Figure 3 and Figure 4 are both standard yarns. There is no color difference between (a) and (b) in Figure 3, so (a) is based on the "Gray Sample Card for Evaluating Discoloration" The evaluation level is level 5; the color difference between (a), (c) and (b) in Figure 4 is obvious. According to the "Gray Sample Card for Evaluating Discoloration", the evaluation level is 3-4, which cannot meet the requirements, so it needs to be compared with products without color difference. Differentiate packaging.
当标准丝和待测丝为白色时,采用色温6000K的照明灯进行对比,如图5~6所示,其中,图5和图6中的(b)都为标准丝,通过图5能够看到(b)标准丝与(a)待测丝之间无色差,依据《评定变色用灰色样卡》评定等级为4-5级;图6中(a)、(c)与标准丝之间存在黑白分明色差,依据《评定变色用灰色样卡》评定等级为1-2级,需要对产品进行隔离处置。When the standard wire and the wire to be tested are white, use a lighting lamp with a color temperature of 6000K for comparison, as shown in Figures 5 to 6. Among them, (b) in Figure 5 and Figure 6 are both standard wires. You can see from Figure 5 There is no color difference between (b) the standard yarn and (a) the yarn to be tested, and the evaluation level is 4-5 according to the "Gray Sample Card for Evaluating Discoloration"; in Figure 6, there is no color difference between (a), (c) and the standard yarn. There is a clear color difference between black and white. According to the "Gray Sample Card for Evaluating Discoloration", the evaluation level is 1-2, and the product needs to be isolated and processed.
在实际比色过程中,张力、横动导丝器3及纱框4的运行速度、光照、绕取圈数等都会对比色效果产生影响。例如:张力太松或太紧使得绕出丝束不平整,造成丝束颜色不易观察;横动导丝器3及纱框4运行速度能够确保丝束平铺均匀性,从而影响比色效果;另外,不同颜色丝束采用不同光照,如白色丝采用普通照明(4000~6500K的照明灯)就能清晰观察到色差,而黑色丝则需采用色温4000~6500K的照明灯加上照度不低于270lx的光源,才能清晰观察到色差;绕取圈数的多少对丝束厚度有影响,厚度较薄会造成漏光,使得颜色不易观察,厚度较厚则会造成浪费。In the actual color comparison process, the tension, the running speed of the traverse yarn guide 3 and the yarn frame 4, the lighting, the number of winding turns, etc. will all affect the color contrast effect. For example, if the tension is too loose or too tight, the wound tow will be uneven, making it difficult to observe the color of the tow; the running speed of the traversing yarn guide 3 and the yarn frame 4 can ensure the uniformity of the tow, thus affecting the color comparison effect; In addition, different colors of tows require different lighting. For example, the color difference can be clearly observed using ordinary lighting (4000~6500K lighting) for white silk, while black silk needs to use lighting with a color temperature of 4000~6500K and an illumination of not less than Only with a light source of 270lx can the color difference be clearly observed; the number of turns has an impact on the thickness of the tow. A thinner thickness will cause light leakage, making the color difficult to observe, and a thicker thickness will cause waste.

Claims (10)

  1. 一种丝束比色方法,其特征在于,将丝束A和丝束B分别缠绕在丝束收集装置上形成并行排列的丝束A条带和丝束B条带,在光源下观察丝束A条带和丝束B条带的色差,并依据《评定变色用灰色样卡》确定丝束A条带和丝束B条带的色差等级;A tow color comparison method, characterized by winding the tow A and the tow B respectively around a tow collecting device to form parallel tow A strips and tow B strips, and observing the tows under a light source The color difference between strip A and strip B, and determine the color difference grade of strip A and strip B according to the "Gray Sample Card for Evaluating Discoloration";
    丝束收集装置为纱框,纱框的形状和尺寸满足:每种丝束缠绕在丝束收集装置后呈中空n棱柱状,且除了n棱柱n条侧边位置的丝束与纱框接触外,其他位置的丝束与纱框都不接触,n为大于2的正整数;The tow collection device is a yarn frame. The shape and size of the yarn frame meet the following requirements: each tow becomes a hollow n-prism shape after being wound around the tow collection device, and except for the tows at n side positions of the n prisms, they are in contact with the yarn frame. , the tows at other positions are not in contact with the yarn frame, n is a positive integer greater than 2;
    丝束A条带和丝束B条带的长度都不低于9.5cm,宽度都不低于2.6cm,厚度都小于0.5cm,张力的取值范围都为100~350cN;当丝束A或丝束B为黑色丝束时,光源为色温4000~6500K的照明灯加上照度不低于270lx的光源,其它情况下,光源为色温4000~6500K的照明灯。The length of the tow A strip and the tow B strip are not less than 9.5cm, the width is not less than 2.6cm, and the thickness is less than 0.5cm. The value range of the tension is 100~350cN; when the tow A or When the filament bundle B is a black filament bundle, the light source is a lighting lamp with a color temperature of 4000~6500K plus a light source with an illuminance of not less than 270lx. In other cases, the light source is a lighting lamp with a color temperature of 4000~6500K.
  2. 根据权利要求1所述的一种丝束比色方法,其特征在于,丝束A条带和丝束B条带的长度相同,宽度相同,厚度相同,张力相同。A tow color comparison method according to claim 1, characterized in that the tow A strips and the tow B strips have the same length, the same width, the same thickness, and the same tension.
  3. 根据权利要求2所述的一种丝束比色方法,其特征在于,丝束A条带和丝束B条带的长度为9.5~10.5cm,宽度为2.6~3.0cm,厚度为0.2~0.3cm。A tow color comparison method according to claim 2, characterized in that the length of the tow A strip and the tow B strip is 9.5~10.5cm, the width is 2.6~3.0cm, and the thickness is 0.2~0.3 cm.
  4. 一种纱线比色机,包括设备主体、导丝器、张力器、横动导丝器和丝束收集装置,其特征在于,丝束收集装置为纱框;纱框包括n个板,n为大于2的正整数,n个板环绕轴x分布;n个板都含有一组对边,分别为边a和边b,边b相对于边a距离轴x较远,边b平行于轴x;n个板的边b构成n棱柱的n条侧边,相邻两个边b的距离不低于9.5cm,边b的长度不低于5.2cm。A yarn color comparison machine, including an equipment body, a yarn guide, a tensioner, a traverse yarn guide and a tow collection device, characterized in that the tow collection device is a yarn frame; the yarn frame includes n plates, n is a positive integer greater than 2, and n plates are distributed around the axis x; each n plate contains a set of opposite sides, namely side a and side b. Side b is farther from the axis x; The sides b of n plates constitute n sides of n prisms. The distance between two adjacent sides b is not less than 9.5cm, and the length of side b is not less than 5.2cm.
  5. 根据权利要求4所述的一种纱线比色机,其特征在于,n棱柱为正六棱柱,n个板为六个尺寸相同的长方形板,边a和边b为长方形板的长边。A yarn color comparison machine according to claim 4, characterized in that the n prisms are regular hexagonal prisms, the n plates are six rectangular plates of the same size, and the sides a and b are the long sides of the rectangular plates.
  6. 根据权利要求5所述的一种纱线比色机,其特征在于,纱框还包括一个中心圆柱、六根形状和尺寸相同的后侧连接杆和六根形状和尺寸相同的前侧连接杆;后侧连接杆与前侧连接杆的形状和尺寸相同;A yarn color comparison machine according to claim 5, wherein the yarn frame further includes a central cylinder, six rear connecting rods with the same shape and size, and six front connecting rods with the same shape and size; The side connecting rods are the same shape and size as the front side connecting rods;
    中心圆柱的一端为连接端,与设备主体内的电机I连接,由电机I控制其绕自身中心轴旋转,另一端为非连接端;One end of the central cylinder is the connecting end, which is connected to the motor I in the main body of the equipment. The motor I controls it to rotate around its own central axis, and the other end is the non-connecting end;
    轴x为中心圆柱的中心轴;The axis x is the central axis of the central cylinder;
    六根后侧连接杆环绕中心圆柱沿其径向圆周均布,且靠近中心圆柱的连接端;六根前侧连接杆环绕中心圆柱沿其径向圆周均布,且靠近中心圆柱的非连接端;六根后侧连接杆与六根前侧连接杆在垂直于中心圆柱的平面上的正投影完全重合;Six rear connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the connecting end of the central cylinder; six front connecting rods are evenly distributed around the central cylinder along its radial circumference and close to the non-connecting end of the central cylinder; six The orthographic projections of the rear connecting rods and the six front connecting rods on a plane perpendicular to the central cylinder completely coincide;
    后侧连接杆和前侧连接杆的一端与中心圆柱的周面连接,另一端与长方形板的边a连接。One end of the rear connecting rod and the front connecting rod is connected to the peripheral surface of the central cylinder, and the other end is connected to the side a of the rectangular plate.
  7. 根据权利要求6所述的一种纱线比色机,其特征在于,长方形板的长度为39~41cm,宽度为1.95~2.05cm;前侧连接杆的长度为6.2~6.4cm,直径为0.9~1.1cm;中心圆柱的长度为26~28cm,直径为3~4cm。A yarn color comparison machine according to claim 6, characterized in that the length of the rectangular plate is 39~41cm and the width is 1.95~2.05cm; the length of the front connecting rod is 6.2~6.4cm and the diameter is 0.9 ~1.1cm; the length of the central cylinder is 26~28cm and the diameter is 3~4cm.
  8. 根据权利要求6所述的一种纱线比色机,其特征在于,纱框的一个长方形板上设有用于固定丝束丝头的定位销。A yarn color comparison machine according to claim 6, characterized in that a rectangular plate of the yarn frame is provided with a positioning pin for fixing the filament head.
  9. 根据权利要求6所述的一种纱线比色机,其特征在于,横动导丝器由一根横杆和多个猪尾巴瓷件组成;多个猪尾巴瓷件的数量为两个以上;多个猪尾巴瓷件沿横动导丝器的横杆的长度方向等间距排列,且下端同时与横动导丝器的横杆连接;横动导丝器的横杆的一端为连接端,与设备主体内的电机II连接,由电机II控制其沿横向往复运动,另一端为非连接端;导丝器的结构同横动导丝器;纱框的中心圆柱、横动导丝器的横杆与导丝器的横杆的中心轴相互平行;设备主体安装在设备基座上,设备基座上竖直固定一支架,导丝器的横杆的一端为连接端,与支架固定连接,另一端为非连接端。A yarn color comparison machine according to claim 6, characterized in that the traverse yarn guide is composed of a horizontal bar and a plurality of pig tail porcelain pieces; the number of the plurality of pig tail porcelain pieces is more than two ; Multiple pig tail porcelain pieces are arranged at equal intervals along the length direction of the crossbar of the traversing wire guide, and the lower end is connected to the crossbar of the traversing wire guide at the same time; one end of the crossbar of the traversing wire guide is the connection end , connected to the motor II in the main body of the equipment, and the motor II controls its reciprocating movement in the transverse direction, and the other end is the non-connected end; the structure of the yarn guide is the same as that of the traversing yarn guide; the central cylinder of the yarn frame, the traversing yarn guide The central axes of the crossbar and the crossbar of the wire guide are parallel to each other; the main body of the equipment is installed on the equipment base, and a bracket is fixed vertically on the equipment base. One end of the crossbar of the wire guide is the connecting end and is fixed to the bracket. connected, and the other end is the non-connected end.
  10. 根据权利要求9所述的一种纱线比色机,其特征在于,张力器由一根横杆、多根竖杆、多个金属夹片、多根弹簧和多个螺丝组成;多根竖杆、多个金属夹片、多根弹簧和多个螺丝的数量都为两个以上;多根竖杆沿张力器的横杆的长度方向等间距排列,且下端同时与张力器的横杆连接;张力器的横杆的一端为连接端,与设备主体固定连接,另一端为非连接端;每根竖杆上都自上而下套有一根螺丝、两个金属夹片和一根弹簧,螺丝与竖杆螺纹连接;纱框的中心圆柱与张力器的横杆的中心轴相互平行。A yarn color comparison machine according to claim 9, characterized in that the tensioner is composed of a horizontal bar, a plurality of vertical bars, a plurality of metal clips, a plurality of springs and a plurality of screws; a plurality of vertical bars The number of rods, multiple metal clips, multiple springs and multiple screws is more than two; multiple vertical rods are arranged at equal intervals along the length direction of the tensioner's crossbar, and the lower ends are simultaneously connected to the tensioner's crossbar ; One end of the crossbar of the tensioner is the connecting end, which is fixedly connected to the main body of the equipment, and the other end is the non-connecting end; each vertical bar is equipped with a screw, two metal clips and a spring from top to bottom. The screw is threadedly connected to the vertical rod; the central cylinder of the yarn frame and the central axis of the horizontal rod of the tensioner are parallel to each other.
PCT/CN2023/106462 2022-07-12 2023-07-10 Tow colorimetric method and yarn colorimetric machine WO2024012383A1 (en)

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