WO2024012172A1 - Traction battery top cover - Google Patents
Traction battery top cover Download PDFInfo
- Publication number
- WO2024012172A1 WO2024012172A1 PCT/CN2023/101779 CN2023101779W WO2024012172A1 WO 2024012172 A1 WO2024012172 A1 WO 2024012172A1 CN 2023101779 W CN2023101779 W CN 2023101779W WO 2024012172 A1 WO2024012172 A1 WO 2024012172A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ring
- pole
- welding
- power battery
- top cover
- Prior art date
Links
- 229920003023 plastic Polymers 0.000 claims abstract description 74
- 239000004033 plastic Substances 0.000 claims abstract description 74
- 238000003466 welding Methods 0.000 claims abstract description 74
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 230000004308 accommodation Effects 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims abstract 3
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 13
- 238000002955 isolation Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 238000004080 punching Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 1
- 230000035515 penetration Effects 0.000 abstract 3
- 238000001746 injection moulding Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/184—Sealing members characterised by their shape or structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/186—Sealing members characterised by the disposition of the sealing members
- H01M50/188—Sealing members characterised by the disposition of the sealing members the sealing members being arranged between the lid and terminal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This application relates to the field of power batteries, and in particular, to a power battery top cover.
- a power battery includes a number of battery cells, a bus assembly that connects the battery cells in parallel, and a pair of poles that electrically connect the bus assembly and transmit electrical energy.
- the power battery also includes a shell and a top cover that closes the shell, and the pole is fixed on the above the top cover and requires the cover plate of the top cover to maintain electrical isolation.
- Patent application No. 201921132385.1 of the People's Republic of China discloses a power battery top cover.
- the power battery top cover includes a cover plate with pole holes, poles, and plastics that integrally mold the poles into the pole holes. body, sealing ring and welding ring.
- the periphery of the pole hole protrudes upward to form a protruding ring portion.
- the pole is fixed on the lower side of the protruding ring portion by the plastic body.
- the sealing ring is sleeved under the cover plate, and then the The welding ring is inserted into the lower outer side of the pole, clamps the sealing ring, and is then welded to the welding ring on the lower side of the cover plate.
- the pole is fixed inside through the welding ring. In this technical solution, it is difficult to position the pole during injection molding, and the cost of in-mold injection molding is high.
- the sealing ring is fixed on the lower side of the pole, and the connecting piece is welded to the bottom of the pole. At this time, high temperature can easily affect the sealing ring, thereby affecting the sealing performance and triggering safety issues.
- a power battery top cover which includes a cover plate with a pole hole, a pole, a plastic body, a seal and a welding ring.
- the pole hole includes a pole extending upward in the radial direction.
- the pole includes a fixing flange with an outer diameter larger than the inner diameter of the mounting perforation and an upper end of the fixing flange.
- this application also provides a power battery top cover, including a cover plate with a pole hole, a pole, a plastic body, a seal, a plastic cover and a welding ring.
- the pole hole includes A boss is formed by extending obliquely upward in the radial direction.
- the pole includes a fixed flange with an outer diameter larger than the inner diameter of the mounting hole and an upper end and a lower end respectively extending from the upper and lower ends of the fixed flange.
- the sealing ring is clamped between the boss and the fixed boss.
- the welding ring is sleeved outside the lower end from below and is welded and fixed with the cover plate.
- the plastic is between the fixing convex ring, the outer side of the lower end and the cover plate.
- the plastic cover is separately formed and then inserted into the gap between the upper end and the boss.
- this application also provides a power battery top cover, which includes a cover plate with a pole hole, a pole, a plastic body, a seal and a welding ring.
- the pole hole includes a radially upward A boss formed by extending obliquely and a mounting through hole formed through the boss.
- the pole includes a fixed flange with an outer diameter larger than the inner diameter of the mounting hole and an upper end respectively extending from the upper and lower ends of the fixed flange.
- the sealing ring includes a ring body clamped between the surface of the fixed convex ring and the bottom surface of the boss, and extends upward from the inner side of the ring body and is clamped between the inner side of the boss and the bottom surface of the boss.
- the top cover of the power battery of this application is configured by arranging the pole into a fixed convex ring protruding in the middle and an upper end located at the upper end of the fixed convex ring, and placing the sealing ring between the fixed convex ring and the cover plate. between the crimping rings to avoid damaging the sealing ring due to the high temperature generated when welding the welding ring and the connecting piece.
- the top cover of the power battery of this application is provided with an independent plastic body and a plastic cover.
- the plastic body When the pole is loaded upward into the receiving groove, the plastic body is combined with the pole in advance.
- injection molding is performed to form the plastic body and the plastic cover.
- this embodiment makes it easier to control the position of the pole in the cover plate, without the need for in-mold injection molding, and the manufacturing cost is greatly reduced.
- Figure 1 is a three-dimensional assembly view of the power battery top cover of this application.
- Figure 2 is a three-dimensional exploded view of the power battery top cover of this application.
- Figure 3 is a perspective view of the cover plate of the power battery top cover of this application.
- Figure 4 is a cross-sectional view along the dotted line B-B shown in Figure 3;
- Figure 5 is a three-dimensional exploded view of the pole, plastic body, welding ring and sealing ring of the power battery top cover of the present application;
- Figure 6 is a three-dimensional exploded view from another angle of the pole, plastic body, welding ring and sealing ring of the power battery top cover of the present application;
- Figure 7 is a cross-sectional view along the dotted line C-C shown in Figure 2;
- Figure 8 is a cross-sectional view along the dotted line A-A shown in Figure 1;
- Figure 9 is a cross-sectional view of Embodiment 2 of the present application.
- Figure 10 is a cross-sectional view of Embodiment 3 of the present application.
- inner shell - 10 inner shell - 11; through holes - 12, 221, 64; cover plate - 20; plate body - 21; pole hole - 22; Installation hole-221; boss-222, 223; pull-up part-222; crimp ring-223; annular groove-224; combination hole-2241, 312, 53; welding ring groove-225; accommodation groove-226; explosion-proof port -23; injection hole-24; polar post-30; fixing convex ring-31; edge protrusion-311; groove structure-313; upper end-32; lower end-33; sealing ring-40; ring body-41 ; Extrusion part-42; Set hole-43; Wrapping wing part-44; Welding ring-50; Ring body-51; Perforation-52; Plastic body-60; Covering bottom wall-61; First embedded column-611; Second embedded column-612; covering side wall-62; side Face covering part-621; Top covering part-622; Lower side wrapping part-63; Plastic covering part-70; Gro
- the X direction shown in Figure 1 is the transverse direction
- the Y direction is the longitudinal direction
- the Z direction is the upper vertical direction.
- the top cover of the power battery of the present application includes a cover plate 20 with a pole hole 22, a pole 30 installed in the pole hole 22, and a pole clamped on the pole. 30 and the pole hole 22, and the plastic body 60 located on the lower side of the pole 30 and fixing the pole 30 and the plastic body 60 on the lower side of the plastic body 60.
- the cover plate 20 includes a plate body 21 , a pole hole 22 formed through the plate body 21 , an explosion-proof opening 23 and a liquid injection hole 24 .
- the upper surface of the outer circumference of the pole hole 22 is punched downward to form an annular groove 224, and the bottom surface of the plate body 21 corresponding to the annular groove 224 protrudes downward.
- the pole hole 22 includes a mounting through hole 221 formed through the upper and lower sides, a boss extending obliquely upward in the radial direction from the edge of the annular groove 224, a receiving groove 226 located on the lower side of the boss, and a receiving groove 226 located on the lower side of the boss.
- a welding ring groove 225 is formed by punching or cutting upward the edge of the mounting through hole 221 on the bottom surface of the plate body 21 .
- the boss includes a pull-up portion 222 extending radially upward from the edge of the annular groove 224 and a crimping ring 223 formed by horizontally bending from the top of the pull-up portion 222 and extending radially inwardly.
- the accommodating groove 226 is located in the space between the pull-up portions 222, and the welding ring groove 225 is located on the lower side of the accommodating groove 226 and is connected.
- the accommodating groove 226, the welding ring groove 225 and the mounting through hole 221 are all a part of the pole hole 22.
- the inner diameter of the mounting through hole 221 is smaller than the inner diameter of the receiving groove 226 , and the inner diameter of the receiving groove 226 is smaller than the inner diameter of the welding ring groove 225 .
- a number of coupling holes 2241 are opened downward on the annular groove 224, and the coupling holes 2241 are blind hole structures.
- the pole 30 includes a fixing flange 31 , an upper end 32 protruding upward from the middle of the fixing flange 31 , and a lower end 33 protruding downward from the middle of the fixing flange 31 .
- the outer diameter of the fixing flange 31 is larger than the inner diameter of the mounting through hole 221
- the outer diameter of the upper end 32 is smaller than the inner diameter of the mounting through hole 221 .
- the edge of the fixed flange 31 protrudes upward to form an edge protrusion 311.
- a groove structure 313 is formed between the edge protrusion 311 and the upper end 32.
- the sealing ring 40 is sleeved on the upper end 32.
- the outer periphery is accommodated in the groove structure 313 .
- a coupling hole 312 is formed upward on the bottom surface of the fixing convex ring 31 , and the coupling hole 312 is a blind hole structure.
- the sealing ring 40 includes a ring body 41 that fits within the groove structure 313 , an extrusion portion 42 that protrudes upward from an outer portion of the ring body 41 , and a sleeve hole that is inserted into the upper end portion 32 . 43.
- the pressing portion 42 is clamped between the crimping ring 223 and the surface of the fixing protrusion 31 to achieve sealing.
- the plastic body 60 includes a covering bottom wall 61 wrapped around the bottom surface of the fixing convex ring 31 , a covering side wall 62 extending upward from the covering bottom wall 61 and wrapping the outer surface of the fixing convex ring 31 , and a covering side wall 62 extending upward from the covering bottom wall 61 and wrapping the outer surface of the fixing convex ring 31 .
- the lower wrapping portion 63 extends downward from the inner edge of the covering bottom wall 61 and wraps around the outer periphery of the lower end portion 33 .
- the covering side wall 62 includes a side covering portion 621 extending upward from the outer periphery of the covering bottom wall 61 along the outer periphery of the fixing convex ring 31 and extending from the side covering portion 621 to cover the edge protrusion.
- the upper and lower surfaces of the covering bottom wall 61 are respectively formed with a first embedded column 611 and a second embedded column 612 convex upward and downward, and the first embedded column 611 enters the combining hole 312 on the bottom surface of the fixed flange 31 Inside.
- the plastic body 60 and the pole 30 can be integrally injection molded.
- the welding ring 50 includes an annular body 51, a through hole 52 for the lower end 33 of the pole post 30 to pass through, and a plurality of combining holes 53 formed through the annular body 51.
- the second embedded post 612 enters the welding ring 50. In the combination hole 53, the second embedded post 612 and the combination hole 53 are used for positioning or welding fixation.
- the surface of the annular body 51 is isolated from the bottom surface of the fixing convex ring 31 of the pole post 30 by the covering bottom wall 61 , and the space between the welding ring 50 and the lower end 33 of the pole post 30 is separated by the lower end surface of the pole post 30 .
- the side cover 63 is isolated.
- the bottom surface of the crimping ring 223 and the upper surface of the fixed convex ring 31 are isolated from each other by the sealing ring 40 and the top covering part 622 , and the outer surface of the fixed convex ring 31 and the pull-up part 222 They are separated by the side covering part 621 .
- the power battery top cover of this application also includes an inner shell 10 covering the bottom surface of the plate body 21 and a connecting piece 80 welded to the lower end 33 of the pole 30 .
- the inner shell 10 includes an inner shell 11 and a through hole 12 that penetrates the inner shell 11 up and down.
- the bottom surface of the lower end 33 of the pole 30 is exposed outside the through hole 12 .
- the connecting piece 80 includes a recessed welding portion 81 punched upward to cross the through hole 12 and welded with the pole 30 .
- the power battery top cover of this embodiment also includes a plastic cover 70 .
- the plastic cover 70 includes a groove fitting portion 71 that fits on the surface of the annular groove 224 .
- An extension portion 72 extending along the boss and covering the boss, and an isolation ring 73 extending downward from the free end of the extension portion 72 and spaced between the upper end 32 and the inner surface of the crimp ring 223 .
- the bottom surface of the groove fitting portion 71 is protrudingly formed with a third embedding post 75 that is embedded in the combination hole 2241 .
- the sealing ring 40 is placed in the groove structure 313 around the upper end 32 of the pole 30 , and the pole 30 formed with the plastic body 60 is loaded into the receiving groove 226 from bottom to top, and then The welding ring 50 is placed into the welding ring groove 225, and the edge of the annular body 51 of the welding ring 50 is in contact with the cover plate 21; then, the welding ring 50 is welded and fixed to the welding ring groove 225.
- the fixing convex ring 31 of the pole post 30 is fixed between the crimping ring 223 and the welding ring 50 .
- the inner shell 10 is fixed to the bottom surface of the cover plate 20 by hot melting, and then the connecting piece 80 is welded and fixed to the bottom surface of the lower end 33 of the pole post 30 .
- the plastic cover 70 is injection molded, and the lower end of the isolation ring 73 of the plastic cover 70 fits the surface of the seal 40 .
- the plastic cover 70 is covered on the cover 21 by injection molding.
- the pole post 30 is provided with a fixed convex ring 31 protruding in the middle and an upper end 32 and a lower end 33 located at the upper and lower ends of the fixed convex ring 31 , and the sealing ring 40 is It is placed between the fixing convex ring 31 and the crimping ring 223 of the cover plate 21 to prevent the high temperature generated when welding the welding ring 50 and the connecting piece 80 from damaging the sealing ring 40 .
- the top cover of the power battery in this embodiment is provided with an independent plastic body 60 and a plastic cover 70.
- the plastic body 60 is combined with the pole 30 in advance.
- the pole 30 is installed into the receiving groove 226 and then formed by injection molding.
- the technical solution of the plastic part including the plastic body 60 and the plastic cover 70 makes it easier to control the position of the pole 30 in the cover 20 in this embodiment, without the need for in-mold injection molding, and the manufacturing cost is greatly reduced.
- FIG. 9 is a second embodiment of the power battery top cover of the present application.
- the plastic body 60 is separately injection molded and then assembled with the pole 30 . In this way, it can be easily
- the top covering portion 622 covering the side wall 62 needs to be removed, and only the side covering portion 621 is retained or partially retained.
- the first embedded column 611 is embedded in the combining hole 312 on the bottom surface of the fixing convex ring 31 and fixed by hot melting.
- the sealing ring 40 includes a ring body 41 that fits on the surface of the fixing convex ring 31 and is bent downward from the outer edge of the ring body 41 and at least partially wraps the fixing convex ring 31 Wrapping wings 44 on the outside.
- the plastic cover 70 can be injection molded separately, and then the isolation ring 73 is inserted between the upper end 32 and the crimp ring 223 for isolation, and the third embedded column 75 is inserted into the annular groove 224 into the binding holes 2241 on the surface, and then fixed by heat melting.
- the top cover of the power battery is injection molded by separately molding the plastic part 60, and then the plastic part 60 is assembled on the lower side of the pole 30, so that the manufacturing cost is low, and the upper side of the pole 30 is
- the sealing ring 40 is completely covered, and the edge of the sealing ring 40 is bent downward to form a wrapping wing 44 that at least partially wraps the outer surface of the fixing convex ring 31 of the pole post 30 , so that the plastic part 60 can be individually formed.
- the assembly cannot cover the defects on the upper side of the pole 30 .
- the difference between the second embodiment and the first embodiment is that the plastic cover 70 or the isolation ring 73 of the plastic cover 70 is eliminated. Instead, the seal is The inner edge of the ring 40 protrudes upward to form an isolation ring 45 wrapped around the outer circumference of the upper end 32, thus reducing the need for the plastic cover 70 and assembly, and the cover plate 20 no longer needs to be recessed downward to form an annular groove 224, reducing the need for The processing and assembly processes are eliminated, greatly reducing manufacturing costs.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
A traction battery top cover, comprising a cover plate (20) provided with pole holes (22), poles (30), plastic bodies (60), sealing rings (40) and welding rings (50). Each pole hole (22) comprises a boss obliquely extending upwards in a radial direction, a mounting penetration hole (221) penetrating the boss, an accommodation slot (226) located under the mounting penetration hole (221), and a welding ring slot (225) located under the accommodation slot (226). Each pole (30) comprises a fixing projecting ring (31) with an outer diameter greater than an inner diameter of the mounting penetration hole (221), and an upper end (32) and a lower end (33), which respectively extend from an upper and a lower end of the fixing projecting ring (31). The sealing ring (40) is clamped between the boss and the fixing projecting ring (31). The welding ring (50) is isolated from the pole (30) by the plastic body (60), and the welding ring (50) is accommodated in the welding ring slot (225) and is fixedly welded to the cover plate (20).
Description
本申请涉及动力电池领域,尤指一种动力电池顶盖。This application relates to the field of power batteries, and in particular, to a power battery top cover.
动力电池包括若干电池单体、将所述电池单体并联在一起的汇流组件及电连接所述汇流组件并将电能传输出去的一对极柱。动力电池内部有注入电解液等液态物质,需要保持所述动力电池的密封性,为保持密封性,所述动力电池还包括有外壳、封闭所述外壳的顶盖,所述极柱固定于所述顶盖上并需要顶盖的盖板保持电隔离。中华人民共和国第201921132385.1号专利申请揭示了一种动力电池顶盖,该动力电池顶盖包括设有极柱孔的盖板、极柱、将所述极柱一体成型于所述极柱孔内塑胶体、密封圈及焊接环。所述极柱孔周缘向上凸出形成凸出环部,所述极柱被所述塑胶体固定于所述凸出环部下侧,所述密封圈套设于所述盖板下,再将所述焊接环套入所述极柱下方外侧并夹持所述密封圈后焊接于所述盖板下侧的焊接环,所述极柱通过所述焊接环固定在内。该技术方案在注塑成型时比较难定位所述所述极柱,且模内注塑成本较高,而所述密封圈固定于所述极柱下侧,在连接片与所述极柱底面焊接固定时,高温容易对所述密封圈造成影响,进而影响密封性能,触发安全问题。A power battery includes a number of battery cells, a bus assembly that connects the battery cells in parallel, and a pair of poles that electrically connect the bus assembly and transmit electrical energy. There are liquid substances such as electrolyte injected into the power battery, and the sealing of the power battery needs to be maintained. In order to maintain the sealing, the power battery also includes a shell and a top cover that closes the shell, and the pole is fixed on the above the top cover and requires the cover plate of the top cover to maintain electrical isolation. Patent application No. 201921132385.1 of the People's Republic of China discloses a power battery top cover. The power battery top cover includes a cover plate with pole holes, poles, and plastics that integrally mold the poles into the pole holes. body, sealing ring and welding ring. The periphery of the pole hole protrudes upward to form a protruding ring portion. The pole is fixed on the lower side of the protruding ring portion by the plastic body. The sealing ring is sleeved under the cover plate, and then the The welding ring is inserted into the lower outer side of the pole, clamps the sealing ring, and is then welded to the welding ring on the lower side of the cover plate. The pole is fixed inside through the welding ring. In this technical solution, it is difficult to position the pole during injection molding, and the cost of in-mold injection molding is high. The sealing ring is fixed on the lower side of the pole, and the connecting piece is welded to the bottom of the pole. At this time, high temperature can easily affect the sealing ring, thereby affecting the sealing performance and triggering safety issues.
发明内容Contents of the invention
鉴于此,有必要提供一种密封性能稳定的动力电池顶盖。In view of this, it is necessary to provide a power battery top cover with stable sealing performance.
为解决上述技术问题,本申请提供了一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件及焊接环,所述极柱孔包括沿径向向上延伸形成的凸台、贯穿所述凸台形成的安装穿孔及位于所述安装穿孔下的容纳槽,所述极柱包括外径大于所述安装穿孔内径的固定凸环及自所述固定凸环上端延伸出所述
安装穿孔的上端部,所述密封圈夹持于所述凸台与所述固定凸环之间,所述焊接环与所述极柱被所述塑胶体所隔离,所述焊接环与所述盖板焊接固定并将所述塑胶体与所述极柱固定于所述容纳槽内。In order to solve the above technical problems, the present application provides a power battery top cover, which includes a cover plate with a pole hole, a pole, a plastic body, a seal and a welding ring. The pole hole includes a pole extending upward in the radial direction. The formed boss, the mounting perforation formed through the boss and the receiving groove located under the mounting perforation. The pole includes a fixing flange with an outer diameter larger than the inner diameter of the mounting perforation and an upper end of the fixing flange. extend the stated The upper end of the perforation is installed, the sealing ring is clamped between the boss and the fixed convex ring, the welding ring and the pole are separated by the plastic body, the welding ring and the The cover plate is welded and fixed, and the plastic body and the pole are fixed in the receiving groove.
为解决上述技术问题,本申请还提供了一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件、塑胶覆盖件及焊接环,所述极柱孔包括沿径向向上倾斜延伸形成的凸台,所述极柱包括外径大于所述安装穿孔内径的固定凸环及分别自所述固定凸环上下两端分别延伸形成的上端部与下端部,所述密封圈夹持于所述凸台与所述固定凸环之间,所述塑胶体单独成型后从下向上与所述极柱组装在一起并向上装入所述极柱孔内的凸台下侧,所述焊接环从下套设于所述下端部外并与所述盖板焊接固定在一起,所述固定凸环、下端部的外侧面与所述盖板之间被所述塑胶体隔离,所述塑胶覆盖件单独成型后装入所述上端部与所述凸台之间的缝隙。In order to solve the above technical problems, this application also provides a power battery top cover, including a cover plate with a pole hole, a pole, a plastic body, a seal, a plastic cover and a welding ring. The pole hole includes A boss is formed by extending obliquely upward in the radial direction. The pole includes a fixed flange with an outer diameter larger than the inner diameter of the mounting hole and an upper end and a lower end respectively extending from the upper and lower ends of the fixed flange. The sealing ring is clamped between the boss and the fixed boss. After the plastic body is formed separately, it is assembled with the pole from bottom to top and installed upward into the boss in the pole hole. On the lower side, the welding ring is sleeved outside the lower end from below and is welded and fixed with the cover plate. The plastic is between the fixing convex ring, the outer side of the lower end and the cover plate. The plastic cover is separately formed and then inserted into the gap between the upper end and the boss.
为解决上述技术问题,本申请还提供了一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件及焊接环,所述极柱孔包括沿径向向上倾斜延伸形成的凸台及贯穿所述凸台形成的安装穿孔,所述极柱包括外径大于所述安装穿孔内径的固定凸环及分别自所述固定凸环上下两端分别延伸形成的上端部与下端部,所述密封圈包括夹持于所述固定凸环表面与所述凸台底面之间的圈体及自所述圈体内侧向上延伸并被夹持于所述凸台内侧与所述上端部外侧的隔离环,所述塑胶体被夹持于所述极柱与所述焊接环之间,所述焊接环套设于所述下端部外侧后与所述盖板焊接固定在一起,所述极柱的固定凸环被固定于所述凸台与所述焊接环之间In order to solve the above technical problems, this application also provides a power battery top cover, which includes a cover plate with a pole hole, a pole, a plastic body, a seal and a welding ring. The pole hole includes a radially upward A boss formed by extending obliquely and a mounting through hole formed through the boss. The pole includes a fixed flange with an outer diameter larger than the inner diameter of the mounting hole and an upper end respectively extending from the upper and lower ends of the fixed flange. The sealing ring includes a ring body clamped between the surface of the fixed convex ring and the bottom surface of the boss, and extends upward from the inner side of the ring body and is clamped between the inner side of the boss and the bottom surface of the boss. The isolating ring outside the upper end, the plastic body is clamped between the pole and the welding ring, the welding ring is sleeved on the outside of the lower end and is welded and fixed to the cover plate. Together, the fixing convex ring of the pole is fixed between the boss and the welding ring
本申请动力电池顶盖通过将所述极柱设置成中间外凸的固定凸环及位于所述固定凸环上端的上端部,将所述密封圈置于所述固定凸环与所述盖板的压接环之间,避免焊接所述焊接环与连接片时产生的高温而损坏所述密封圈。The top cover of the power battery of this application is configured by arranging the pole into a fixed convex ring protruding in the middle and an upper end located at the upper end of the fixed convex ring, and placing the sealing ring between the fixed convex ring and the cover plate. between the crimping rings to avoid damaging the sealing ring due to the high temperature generated when welding the welding ring and the connecting piece.
本申请动力电池顶盖设置独立的塑胶体与塑胶覆盖件,在所述极柱向上装入所述容纳槽内时,所述塑胶体预先与所述极柱结合在一起,相较于现有技术,将所述极柱装入所述容纳槽后在注塑成型形成包括所述塑胶体与塑胶覆盖件的
塑胶件的技术方案,本实施例更容易控制所述极柱在所述盖板内的位置,无需进行模内注塑,制造成本大大降低。The top cover of the power battery of this application is provided with an independent plastic body and a plastic cover. When the pole is loaded upward into the receiving groove, the plastic body is combined with the pole in advance. Compared with the existing technology, after installing the pole into the receiving groove, injection molding is performed to form the plastic body and the plastic cover. As for the technical solution of plastic parts, this embodiment makes it easier to control the position of the pole in the cover plate, without the need for in-mold injection molding, and the manufacturing cost is greatly reduced.
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation of the present application. In the attached picture:
图1为本申请动力电池顶盖的立体组合图;Figure 1 is a three-dimensional assembly view of the power battery top cover of this application;
图2为本申请动力电池顶盖的立体分解图;Figure 2 is a three-dimensional exploded view of the power battery top cover of this application;
图3为本申请动力电池顶盖的盖板的立体图;Figure 3 is a perspective view of the cover plate of the power battery top cover of this application;
图4为沿图3所示B-B虚线的剖视图;Figure 4 is a cross-sectional view along the dotted line B-B shown in Figure 3;
图5为本申请动力电池顶盖的极柱、塑胶体、焊接环及密封圈的立体分解图;Figure 5 is a three-dimensional exploded view of the pole, plastic body, welding ring and sealing ring of the power battery top cover of the present application;
图6为本申请动力电池顶盖的极柱、塑胶体、焊接环及密封圈另一角度的立体分解图;Figure 6 is a three-dimensional exploded view from another angle of the pole, plastic body, welding ring and sealing ring of the power battery top cover of the present application;
图7为沿图2所示C-C虚线的剖视图;Figure 7 is a cross-sectional view along the dotted line C-C shown in Figure 2;
图8为沿图1所示A-A虚线的剖视图;Figure 8 is a cross-sectional view along the dotted line A-A shown in Figure 1;
图9为本申请实施例二的剖视图;Figure 9 is a cross-sectional view of Embodiment 2 of the present application;
图10为本申请实施例三的剖视图。Figure 10 is a cross-sectional view of Embodiment 3 of the present application.
附图标记说明
内壳-10;内壳体-11;通孔-12,221,64;盖板-20;板体-21;极柱孔-22;
安装穿孔-221;凸台-222,223;上拉部-222;压接环-223;环形凹槽-224;结合孔-2241,312,53;焊环槽-225;容纳槽-226;防爆口-23;注液孔-24;极柱-30;固定凸环-31;边缘凸起-311;槽结构-313;上端部-32;下端部-33;密封圈-40;圈体-41;挤压部-42;套孔-43;包裹翼部-44;焊接环-50;环形体-51;穿孔-52;塑胶体-60;覆盖底壁-61;第一嵌入柱-611;第二嵌入柱-612;覆盖侧壁-62;侧 面覆盖部-621;顶部覆盖部-622;下侧包裹部-63;塑胶覆盖件-70;凹槽贴合部-71;延伸部-72;侧面延伸部-721;径向延伸部-722;隔离环-73,45;第三嵌入柱-75;连接片-80;凹陷焊接部-81。Description of reference numerals: inner shell - 10; inner shell - 11; through holes - 12, 221, 64; cover plate - 20; plate body - 21; pole hole - 22;
Installation hole-221; boss-222, 223; pull-up part-222; crimp ring-223; annular groove-224; combination hole-2241, 312, 53; welding ring groove-225; accommodation groove-226; explosion-proof port -23; injection hole-24; polar post-30; fixing convex ring-31; edge protrusion-311; groove structure-313; upper end-32; lower end-33; sealing ring-40; ring body-41 ; Extrusion part-42; Set hole-43; Wrapping wing part-44; Welding ring-50; Ring body-51; Perforation-52; Plastic body-60; Covering bottom wall-61; First embedded column-611; Second embedded column-612; covering side wall-62; side Face covering part-621; Top covering part-622; Lower side wrapping part-63; Plastic covering part-70; Groove fitting part-71; Extension part-72; Side extension part-721; Radial extension part-722 ; Isolation ring-73,45; Third embedded column-75; Connecting piece-80; Recessed welding part-81.
内壳-10;内壳体-11;通孔-12,221,64;盖板-20;板体-21;极柱孔-22;
安装穿孔-221;凸台-222,223;上拉部-222;压接环-223;环形凹槽-224;结合孔-2241,312,53;焊环槽-225;容纳槽-226;防爆口-23;注液孔-24;极柱-30;固定凸环-31;边缘凸起-311;槽结构-313;上端部-32;下端部-33;密封圈-40;圈体-41;挤压部-42;套孔-43;包裹翼部-44;焊接环-50;环形体-51;穿孔-52;塑胶体-60;覆盖底壁-61;第一嵌入柱-611;第二嵌入柱-612;覆盖侧壁-62;侧 面覆盖部-621;顶部覆盖部-622;下侧包裹部-63;塑胶覆盖件-70;凹槽贴合部-71;延伸部-72;侧面延伸部-721;径向延伸部-722;隔离环-73,45;第三嵌入柱-75;连接片-80;凹陷焊接部-81。Description of reference numerals: inner shell - 10; inner shell - 11; through holes - 12, 221, 64; cover plate - 20; plate body - 21; pole hole - 22;
Installation hole-221; boss-222, 223; pull-up part-222; crimp ring-223; annular groove-224; combination hole-2241, 312, 53; welding ring groove-225; accommodation groove-226; explosion-proof port -23; injection hole-24; polar post-30; fixing convex ring-31; edge protrusion-311; groove structure-313; upper end-32; lower end-33; sealing ring-40; ring body-41 ; Extrusion part-42; Set hole-43; Wrapping wing part-44; Welding ring-50; Ring body-51; Perforation-52; Plastic body-60; Covering bottom wall-61; First embedded column-611; Second embedded column-612; covering side wall-62; side Face covering part-621; Top covering part-622; Lower side wrapping part-63; Plastic covering part-70; Groove fitting part-71; Extension part-72; Side extension part-721; Radial extension part-722 ; Isolation ring-73,45; Third embedded column-75; Connecting piece-80; Recessed welding part-81.
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below in conjunction with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments.
本申请以图1所示X方向为横向方向,以Y方向为纵向方向,以Z方向为垂直方向的上方。In this application, the X direction shown in Figure 1 is the transverse direction, the Y direction is the longitudinal direction, and the Z direction is the upper vertical direction.
实施例一Embodiment 1
请继续参阅图1至图4所示,本申请动力电池顶盖包括设有极柱孔22的盖板20、装入所述极柱孔22内的极柱30、夹持于所述极柱30与所述极柱孔22之间的密封圈40、设于所述极柱30下侧的塑胶体60及位于所述塑胶体60下侧并将所述极柱30与塑胶体60固定于所述极柱孔22内的焊接环50。Please continue to refer to Figures 1 to 4. The top cover of the power battery of the present application includes a cover plate 20 with a pole hole 22, a pole 30 installed in the pole hole 22, and a pole clamped on the pole. 30 and the pole hole 22, and the plastic body 60 located on the lower side of the pole 30 and fixing the pole 30 and the plastic body 60 on the lower side of the plastic body 60. The welding ring 50 in the pole hole 22.
所述盖板20包括板体21、贯穿所述板体21形成的极柱孔22、防爆口23及注液孔24。所述极柱孔22外周上表面向下冲压形成一圈环形凹槽224,所述环形凹槽224对应的板体21底面向下凸出。所述极柱孔22包括上下贯通形成的安装穿孔221、自所述环形凹槽224边缘沿径向斜向上侧延伸形成的凸台、位于所述凸台下侧的容纳槽226及自所述板体21底面的安装穿孔221边缘向上冲压或切削加工形成的焊环槽225。所述凸台包括自所述环形凹槽224边缘沿径向向上延伸形成的上拉部222及自所述上拉部222顶部水平折弯并沿径向内侧延伸形成的压接环223,所述容纳槽226位于所述上拉部222之间的空间,所述焊环槽225位于所述容纳槽226下侧且连通,所述容纳槽226、焊环槽225及安装穿孔221均为所述极柱孔22的一部分。所述安装穿孔221的内径小于所述容纳槽226的内径,所述容纳槽226的内径小于所述焊环槽225的内径。所述环形凹槽224上向下开设有若干结合孔2241,所述结合孔2241为盲孔结构。
The cover plate 20 includes a plate body 21 , a pole hole 22 formed through the plate body 21 , an explosion-proof opening 23 and a liquid injection hole 24 . The upper surface of the outer circumference of the pole hole 22 is punched downward to form an annular groove 224, and the bottom surface of the plate body 21 corresponding to the annular groove 224 protrudes downward. The pole hole 22 includes a mounting through hole 221 formed through the upper and lower sides, a boss extending obliquely upward in the radial direction from the edge of the annular groove 224, a receiving groove 226 located on the lower side of the boss, and a receiving groove 226 located on the lower side of the boss. A welding ring groove 225 is formed by punching or cutting upward the edge of the mounting through hole 221 on the bottom surface of the plate body 21 . The boss includes a pull-up portion 222 extending radially upward from the edge of the annular groove 224 and a crimping ring 223 formed by horizontally bending from the top of the pull-up portion 222 and extending radially inwardly. The accommodating groove 226 is located in the space between the pull-up portions 222, and the welding ring groove 225 is located on the lower side of the accommodating groove 226 and is connected. The accommodating groove 226, the welding ring groove 225 and the mounting through hole 221 are all a part of the pole hole 22. The inner diameter of the mounting through hole 221 is smaller than the inner diameter of the receiving groove 226 , and the inner diameter of the receiving groove 226 is smaller than the inner diameter of the welding ring groove 225 . A number of coupling holes 2241 are opened downward on the annular groove 224, and the coupling holes 2241 are blind hole structures.
所述极柱30包括固定凸环31、自所述固定凸环31中间向上凸出形成的上端部32及自所述固定凸环31中间向下凸出形成的下端部33。所述固定凸环31的外径大于安装穿孔221的内径,所述上端部32的外径小于所述安装穿孔221的内径。所述固定凸环31边缘向上凸出形成有边缘凸起311,所述边缘凸起311与所述上端部32之间形成有槽结构313,所述密封圈40套设于所述上端部32外周且容入所述槽结构313内。所述固定凸环31底面向上开设有结合孔312,所述结合孔312为盲孔结构。The pole 30 includes a fixing flange 31 , an upper end 32 protruding upward from the middle of the fixing flange 31 , and a lower end 33 protruding downward from the middle of the fixing flange 31 . The outer diameter of the fixing flange 31 is larger than the inner diameter of the mounting through hole 221 , and the outer diameter of the upper end 32 is smaller than the inner diameter of the mounting through hole 221 . The edge of the fixed flange 31 protrudes upward to form an edge protrusion 311. A groove structure 313 is formed between the edge protrusion 311 and the upper end 32. The sealing ring 40 is sleeved on the upper end 32. The outer periphery is accommodated in the groove structure 313 . A coupling hole 312 is formed upward on the bottom surface of the fixing convex ring 31 , and the coupling hole 312 is a blind hole structure.
所述密封圈40包括贴合于所述槽结构313内的圈体41、自所述圈体41靠外侧部分向上凸出形成的挤压部42及套入所述上端部32外的套孔43。所述挤压部42被夹持于所述压接环223与所述固定凸起31表面之间而实现密封。The sealing ring 40 includes a ring body 41 that fits within the groove structure 313 , an extrusion portion 42 that protrudes upward from an outer portion of the ring body 41 , and a sleeve hole that is inserted into the upper end portion 32 . 43. The pressing portion 42 is clamped between the crimping ring 223 and the surface of the fixing protrusion 31 to achieve sealing.
所述塑胶体60包括包裹于所述固定凸环31底面上的覆盖底壁61、自所述覆盖底壁61向上延伸并包裹所述固定凸环31外侧面的覆盖侧壁62及自所述覆盖底壁61内侧边缘向下延伸并包裹于所述下端部33外周的下侧包裹部63。所述覆盖侧壁62包括自所述覆盖底壁61外周沿所述固定凸环31外周面向上延伸包裹形成的侧面覆盖部621及自所述侧面覆盖部621继续延伸并覆盖所述边缘凸起311的顶部覆盖部622。所述覆盖底壁61的上下表面向上及向下凸起分别形成有第一嵌入柱611与第二嵌入柱612,所述第一嵌入柱611进入所述固定凸环31底面上的结合孔312内。The plastic body 60 includes a covering bottom wall 61 wrapped around the bottom surface of the fixing convex ring 31 , a covering side wall 62 extending upward from the covering bottom wall 61 and wrapping the outer surface of the fixing convex ring 31 , and a covering side wall 62 extending upward from the covering bottom wall 61 and wrapping the outer surface of the fixing convex ring 31 . The lower wrapping portion 63 extends downward from the inner edge of the covering bottom wall 61 and wraps around the outer periphery of the lower end portion 33 . The covering side wall 62 includes a side covering portion 621 extending upward from the outer periphery of the covering bottom wall 61 along the outer periphery of the fixing convex ring 31 and extending from the side covering portion 621 to cover the edge protrusion. The top cover 622 of 311. The upper and lower surfaces of the covering bottom wall 61 are respectively formed with a first embedded column 611 and a second embedded column 612 convex upward and downward, and the first embedded column 611 enters the combining hole 312 on the bottom surface of the fixed flange 31 Inside.
所述塑胶体60与所述极柱30可以一体注塑成型。所述焊接环50包括包括环形体51、贯穿以供所述极柱30下端部33穿越的穿孔52及若干贯穿所述环形体51形成的结合孔53,所述第二嵌入柱612进入所述结合孔53内,所述第二嵌入柱612与结合孔53用以定位或熔接固定。所述环形体51表面与所述极柱30的固定凸环31底面之间通过所述覆盖底壁61隔离,所述焊接环50与所述极柱30的下端部33之间通过所述下侧覆盖部63隔离。The plastic body 60 and the pole 30 can be integrally injection molded. The welding ring 50 includes an annular body 51, a through hole 52 for the lower end 33 of the pole post 30 to pass through, and a plurality of combining holes 53 formed through the annular body 51. The second embedded post 612 enters the welding ring 50. In the combination hole 53, the second embedded post 612 and the combination hole 53 are used for positioning or welding fixation. The surface of the annular body 51 is isolated from the bottom surface of the fixing convex ring 31 of the pole post 30 by the covering bottom wall 61 , and the space between the welding ring 50 and the lower end 33 of the pole post 30 is separated by the lower end surface of the pole post 30 . The side cover 63 is isolated.
所述压接环223底面与所述固定凸环31的上表面之间通过所述密封圈40与顶部覆盖部622相互隔离,而所述固定凸环31的外侧面与所述上拉部222之间通过所述侧面覆盖部621隔离。
The bottom surface of the crimping ring 223 and the upper surface of the fixed convex ring 31 are isolated from each other by the sealing ring 40 and the top covering part 622 , and the outer surface of the fixed convex ring 31 and the pull-up part 222 They are separated by the side covering part 621 .
本申请动力电池顶盖还包括覆盖于所述板体21底面的内壳10及与所述极柱30的下端部33焊接在一起的连接片80。所述内壳10包括内壳体11及上下贯穿所述内壳体11的通孔12,所述极柱30的下端部33的底面暴露于所述通孔12外。所述连接片80包括向上冲压形成越过所述通孔12并与所述极柱30焊接在一起的凹陷焊接部81。The power battery top cover of this application also includes an inner shell 10 covering the bottom surface of the plate body 21 and a connecting piece 80 welded to the lower end 33 of the pole 30 . The inner shell 10 includes an inner shell 11 and a through hole 12 that penetrates the inner shell 11 up and down. The bottom surface of the lower end 33 of the pole 30 is exposed outside the through hole 12 . The connecting piece 80 includes a recessed welding portion 81 punched upward to cross the through hole 12 and welded with the pole 30 .
本实施例的动力电池顶盖还包括有塑胶覆盖件70,所述塑胶覆盖件70包括贴合于所述环形凹槽224表面的凹槽贴合部71、自所述凹槽贴合部71沿所述凸台延伸并覆盖凸台的延伸部72及自所述延伸部72自由端向下延伸形成的间隔于所述上端部32与所述压接环223内侧面之间的隔离环73。所述凹槽贴合部71底面凸出形成有嵌入所述结合孔2241内的第三嵌入柱75。The power battery top cover of this embodiment also includes a plastic cover 70 . The plastic cover 70 includes a groove fitting portion 71 that fits on the surface of the annular groove 224 . An extension portion 72 extending along the boss and covering the boss, and an isolation ring 73 extending downward from the free end of the extension portion 72 and spaced between the upper end 32 and the inner surface of the crimp ring 223 . The bottom surface of the groove fitting portion 71 is protrudingly formed with a third embedding post 75 that is embedded in the combination hole 2241 .
本实施例的动力电池顶盖的组装方法如下:The assembly method of the power battery top cover in this embodiment is as follows:
将所述密封圈40套设于所述极柱30上端部32外周的槽结构313内,将成型有所述塑胶体60的极柱30从下向上装入所述容纳槽226内,再将所述焊接环50置入所述焊环槽225内,所述焊接环50的环形体51边缘与所述盖板21接触;随后,将所述焊接环50焊接固定于所述焊环槽225内,进而将所述极柱30的固定凸环31被固定于所述压接环223与所述焊接环50之间。所述内壳10通过热熔固定于所述盖板20的底面,再将所述连接片80焊接固定于所述极柱30的下端部33的底面。最后,注塑成型所述塑胶覆盖件70,所述塑胶覆盖件70的隔离环73的下端贴合所述密封件40表面。The sealing ring 40 is placed in the groove structure 313 around the upper end 32 of the pole 30 , and the pole 30 formed with the plastic body 60 is loaded into the receiving groove 226 from bottom to top, and then The welding ring 50 is placed into the welding ring groove 225, and the edge of the annular body 51 of the welding ring 50 is in contact with the cover plate 21; then, the welding ring 50 is welded and fixed to the welding ring groove 225. Inside, the fixing convex ring 31 of the pole post 30 is fixed between the crimping ring 223 and the welding ring 50 . The inner shell 10 is fixed to the bottom surface of the cover plate 20 by hot melting, and then the connecting piece 80 is welded and fixed to the bottom surface of the lower end 33 of the pole post 30 . Finally, the plastic cover 70 is injection molded, and the lower end of the isolation ring 73 of the plastic cover 70 fits the surface of the seal 40 .
所述塑胶覆盖件70采用注塑成型的方式覆盖于所述盖板21上。The plastic cover 70 is covered on the cover 21 by injection molding.
本实施例的动力电池顶盖通过将所述极柱30设置成中间外凸的固定凸环31及位于所述固定凸环31上下两端的上端部32与下端部33,将所述密封圈40置于所述固定凸环31与所述盖板21的压接环223之间,避免焊接所述焊接环50与连接片80时产生的高温而损坏所述密封圈40。In the power battery top cover of this embodiment, the pole post 30 is provided with a fixed convex ring 31 protruding in the middle and an upper end 32 and a lower end 33 located at the upper and lower ends of the fixed convex ring 31 , and the sealing ring 40 is It is placed between the fixing convex ring 31 and the crimping ring 223 of the cover plate 21 to prevent the high temperature generated when welding the welding ring 50 and the connecting piece 80 from damaging the sealing ring 40 .
本实施例的动力电池顶盖设置独立的塑胶体60与塑胶覆盖件70,在所述极柱30向上装入所述容纳槽226内时,所述塑胶体60预先与所述极柱30结合在一起,相较于现有技术,将所述极柱30装入所述容纳槽226后在注塑成型形成
包括所述塑胶体60与塑胶覆盖件70的塑胶件的技术方案,本实施例更容易控制所述极柱30在所述盖板20内的位置,无需进行模内注塑,制造成本大大降低。The top cover of the power battery in this embodiment is provided with an independent plastic body 60 and a plastic cover 70. When the pole 30 is loaded upward into the receiving groove 226, the plastic body 60 is combined with the pole 30 in advance. Together, compared with the prior art, the pole 30 is installed into the receiving groove 226 and then formed by injection molding. The technical solution of the plastic part including the plastic body 60 and the plastic cover 70 makes it easier to control the position of the pole 30 in the cover 20 in this embodiment, without the need for in-mold injection molding, and the manufacturing cost is greatly reduced.
实施例二Embodiment 2
请继续参阅图9所示,为本申请动力电池顶盖第二实施例,在第二实施例中,所述塑胶体60单独注塑成型后与所述极柱30组装在一起,如此,可以极大地降低成本,而本实施例中,需要去掉所述覆盖侧壁62的顶部覆盖部622,仅保留或部分保留所述侧面覆盖部621。而所述第一嵌入柱611嵌入所述固定凸环31底面的结合孔312内,通过热熔的方式进行固定。在本实施例中,所述密封圈40包括贴合于所述固定凸环31表面上的圈体41及自所述圈体41外缘向下折弯且至少部分包裹所述固定凸环31外侧面的包裹翼部44。所述塑胶覆盖件70可以单独注塑成型,然后,将所述隔离环73插入所述上端部32与所述压接环223之间隔离,所述第三嵌入柱75插入所述环形凹槽224表面的结合孔2241内,然后热熔固定。Please continue to refer to FIG. 9 , which is a second embodiment of the power battery top cover of the present application. In the second embodiment, the plastic body 60 is separately injection molded and then assembled with the pole 30 . In this way, it can be easily In order to greatly reduce costs, in this embodiment, the top covering portion 622 covering the side wall 62 needs to be removed, and only the side covering portion 621 is retained or partially retained. The first embedded column 611 is embedded in the combining hole 312 on the bottom surface of the fixing convex ring 31 and fixed by hot melting. In this embodiment, the sealing ring 40 includes a ring body 41 that fits on the surface of the fixing convex ring 31 and is bent downward from the outer edge of the ring body 41 and at least partially wraps the fixing convex ring 31 Wrapping wings 44 on the outside. The plastic cover 70 can be injection molded separately, and then the isolation ring 73 is inserted between the upper end 32 and the crimp ring 223 for isolation, and the third embedded column 75 is inserted into the annular groove 224 into the binding holes 2241 on the surface, and then fixed by heat melting.
本实施例动力电池顶盖通过将所述塑胶件60单独注塑成型后,再将所述塑胶件60组装于所述极柱30下侧,制造成本低,而所述极柱30的上侧则通过所述密封圈40完全覆盖,且所述密封圈40边沿还想下折弯形成至少部分包裹所述极柱30的固定凸环31外侧面的包裹翼部44,实现塑胶件60单独成型后组装而无法覆盖所述极柱30上侧的缺陷。In this embodiment, the top cover of the power battery is injection molded by separately molding the plastic part 60, and then the plastic part 60 is assembled on the lower side of the pole 30, so that the manufacturing cost is low, and the upper side of the pole 30 is The sealing ring 40 is completely covered, and the edge of the sealing ring 40 is bent downward to form a wrapping wing 44 that at least partially wraps the outer surface of the fixing convex ring 31 of the pole post 30 , so that the plastic part 60 can be individually formed. The assembly cannot cover the defects on the upper side of the pole 30 .
实施例三Embodiment 3
请继续参阅图10所示,本实施例二相较于实施例一的区别在于,取消所述塑胶覆盖件70,或者取消所述塑胶覆盖件70的隔离环73,取而代之的是,所述密封圈40的内侧缘向上凸出形成包裹于上端部32外周的隔离环45,进而减少所述塑胶覆盖件70及组装,而所述盖板20也无需再向下凹陷形成环形凹槽224,减少了加工工序及组装工序,大大降低了制造成本。Please continue to refer to FIG. 10 . The difference between the second embodiment and the first embodiment is that the plastic cover 70 or the isolation ring 73 of the plastic cover 70 is eliminated. Instead, the seal is The inner edge of the ring 40 protrudes upward to form an isolation ring 45 wrapped around the outer circumference of the upper end 32, thus reducing the need for the plastic cover 70 and assembly, and the cover plate 20 no longer needs to be recessed downward to form an annular groove 224, reducing the need for The processing and assembly processes are eliminated, greatly reducing manufacturing costs.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实
施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. In order to simplify the description, the above implementations are not described. All possible combinations of each technical feature in the embodiment are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上实施例仅表达了本发明的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
The above embodiments only express preferred embodiments of the present invention, and their descriptions are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
Claims (20)
- 一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件及焊接环,其特征在于,所述极柱孔包括沿径向向上延伸形成的凸台、贯穿所述凸台形成的安装穿孔及位于所述安装穿孔下的容纳槽,所述极柱包括外径大于所述安装穿孔内径的固定凸环及自所述固定凸环上端延伸出所述安装穿孔的上端部,所述密封圈夹持于所述凸台与所述固定凸环之间,所述焊接环与所述极柱被所述塑胶体所隔离,所述焊接环与所述盖板焊接固定并将所述塑胶体与所述极柱固定于所述容纳槽内。A power battery top cover, including a cover plate with a pole hole, a pole, a plastic body, a seal and a welding ring, characterized in that the pole hole includes a boss extending upward in the radial direction, a penetrating The mounting perforation formed by the boss and the receiving groove located under the mounting perforation. The pole includes a fixing flange with an outer diameter larger than the inner diameter of the mounting perforation and the mounting perforation extending from the upper end of the fixing flange. The upper end of the sealing ring is clamped between the boss and the fixed convex ring, the welding ring and the pole are separated by the plastic body, and the welding ring and the cover plate Weld and fix the plastic body and the pole in the receiving groove.
- 如权利要求1所述的动力电池顶盖,其特征在于,所述动力电池顶盖还包括有塑胶覆盖件,所述塑胶覆盖件包括隔离于所述凸台与所述极柱的上端部之间的隔离环。The power battery top cover according to claim 1, characterized in that the power battery top cover further includes a plastic cover, and the plastic cover includes an upper end portion isolated from the boss and the pole. isolation ring.
- 如权利要求2所述的动力电池顶盖,其特征在于,所述盖板在所述极柱孔边缘位置处向下冲压凹陷形成有环形凹槽,所述凸台包括自所述环形凹槽边缘斜向上延伸形成的上拉部及自所述上拉部垂直折弯形成的压接环,所述安装穿孔贯穿所述压接环,所述容纳槽位于所述上拉部之间,所述容纳槽的内径大于所述安装穿孔的内径。The power battery top cover according to claim 2, wherein the cover plate is punched downward to form an annular groove at the edge of the pole hole, and the boss includes an annular groove extending from the annular groove. There is a pull-up portion formed by extending obliquely upward from the edge and a crimping ring formed by vertically bending from the pull-up portion. The installation through-hole penetrates the crimping ring, and the accommodation groove is located between the pull-up portions. The inner diameter of the receiving groove is larger than the inner diameter of the mounting through hole.
- 如权利要求3所述的动力电池顶盖,其特征在于,所述塑胶覆盖件包括贴合于所述环形凹槽表面的凹槽贴合部、沿所述凸台延伸形成的延伸部,所述隔离环是自所述延伸部向下延伸入所述极柱的上端部与所述压接环之间的缝隙。The power battery top cover according to claim 3, wherein the plastic cover includes a groove fitting portion that fits on the surface of the annular groove, and an extension portion that extends along the boss. The isolation ring extends downward from the extension part into the gap between the upper end of the pole and the crimp ring.
- 如权利要求2所述的动力电池顶盖,其特征在于,所述极柱还包括自所述固定凸环底部向下凸出形成的下端部,所述塑胶体与所述极柱一体注塑成型,所述塑胶体包括覆盖于所述固定凸环底面上的覆盖底壁、自所述覆盖底壁外侧向上延伸并包裹所述固定凸环外侧面与上侧边缘的覆盖侧壁及自所述覆盖底壁内侧向下延伸并包裹所述下端部外周的下侧包裹部。The power battery top cover according to claim 2, wherein the pole further includes a lower end protruding downward from the bottom of the fixed convex ring, and the plastic body and the pole are integrally injection molded. , the plastic body includes a covering bottom wall covering the bottom surface of the fixing convex ring, a covering side wall extending upward from the outside of the covering bottom wall and wrapping the outer side and upper edge of the fixing convex ring, and a covering side wall extending from the outer side of the fixing convex ring. The lower wrapping portion covers the inner side of the bottom wall and extends downward to wrap the outer periphery of the lower end portion.
- 如权利要求5所述的动力电池顶盖,其特征在于,所述固定凸环的边缘向上凸出形成边缘凸起,所述边缘凸起与所述上端部之间形成有容纳所述密封 圈的槽结构,所述覆盖侧壁包括覆盖所述固定凸环外侧的侧面覆盖部及覆盖所述边缘凸起的顶部覆盖部。The power battery top cover according to claim 5, characterized in that the edge of the fixed convex ring protrudes upward to form an edge protrusion, and a seal is formed between the edge protrusion and the upper end portion to accommodate the seal. The groove structure of the ring, the covering side wall includes a side covering part covering the outside of the fixing convex ring and a top covering part covering the edge protrusion.
- 如权利要求6所述的动力电池顶盖,其特征在于,所述密封圈包括贴合在所述槽结构表面上的圈体及自所述圈体外侧向上凸出形成的挤压部,所述压接环与所述固定凸环挤压所述挤压部并使所述密封圈与所述隔离环下端接触在一起。The power battery top cover according to claim 6, wherein the sealing ring includes a ring body that fits on the surface of the groove structure and an extrusion portion that protrudes upward from the outside of the ring body. The crimping ring and the fixed convex ring press the extrusion part and make the sealing ring and the lower end of the isolation ring come into contact together.
- 如权利要求7所述的动力电池顶盖,其特征在于,所述固定凸环底面及所述焊接环上均开设有若干结合孔,所述固定凸环底面的结合孔为盲孔,所述焊接环上的结合孔为穿孔,所述塑胶体的覆盖底壁上表面向上凸出形成有嵌入所述固定凸环的结合孔内的若干第一嵌入柱,所述覆盖底壁下表面凸出形成有嵌入所述焊接环的结合孔内的若干第二嵌入柱。The power battery top cover according to claim 7, wherein a plurality of coupling holes are provided on the bottom surface of the fixed convex ring and the welding ring, and the coupling holes on the bottom surface of the fixed convex ring are blind holes, and the The coupling hole on the welding ring is a perforation. The upper surface of the covering bottom wall of the plastic body protrudes upward to form a number of first embedded pillars embedded in the coupling hole of the fixed convex ring. The lower surface of the covering bottom wall protrudes. A plurality of second embedded posts embedded in the combining holes of the welding ring are formed.
- 如权利要求1所述的动力电池顶盖,其特征在于,所述动力电池顶盖还包括内壳与连接片,所述内壳包括内壳体及贯穿所述内壳体的通孔,所述内壳安装于所述盖板底面上,所述极柱底面至少部分通过所述通孔暴露于外界,所述连接片向上冲压形成有凹陷焊接部,所述凹陷焊接部贴合在所述极柱底面并焊接在一起。The power battery top cover according to claim 1, wherein the power battery top cover further includes an inner shell and a connecting piece, and the inner shell includes an inner shell and a through hole penetrating the inner shell. The inner shell is installed on the bottom surface of the cover plate, and the bottom surface of the pole is at least partially exposed to the outside through the through hole. The connecting piece is punched upward to form a recessed welding portion, and the recessed welding portion is attached to the pole bottoms and welded together.
- 如权利要求4所述的动力电池顶盖,其特征在于,所述盖板的环形凹槽表面向下凹陷形成有若干结合孔,所述凹槽贴合部底面凸出形成有若干第三嵌入柱,所述第三嵌入柱进入所述结合孔内固定,所述塑胶覆盖件一体成型于所述盖板上。The power battery top cover according to claim 4, wherein the annular groove surface of the cover plate is recessed downward to form a plurality of coupling holes, and the bottom surface of the groove fitting portion is protruding to form a plurality of third embedded holes. column, the third embedded column enters the combination hole and is fixed, and the plastic cover is integrally formed on the cover plate.
- 如权利要求1所述的动力电池顶盖,其特征在于,所述盖板在所述容纳槽周缘向上凹陷形成有焊环槽,所述焊接环扣入所述焊环槽内并与所述盖板焊接固定在一起。The power battery top cover according to claim 1, wherein the cover plate is recessed upward to form a welding ring groove on the periphery of the receiving groove, and the welding ring is buckled into the welding ring groove and connected with the welding ring groove. The covers are welded together.
- 一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件、塑胶覆盖件及焊接环,其特征在于,所述极柱孔包括沿径向向上倾斜延伸形成的凸台,所述极柱包括外径大于所述安装穿孔内径的固定凸环及分别自所述固定凸环上下两端分别延伸形成的上端部与下端部,所述密封圈夹持于所述凸台与 所述固定凸环之间,所述塑胶体单独成型后从下向上与所述极柱组装在一起并向上装入所述极柱孔内的凸台下侧,所述焊接环从下套设于所述下端部外并与所述盖板焊接固定在一起,所述固定凸环、下端部的外侧面与所述盖板之间被所述塑胶体隔离,所述塑胶覆盖件单独成型后装入所述上端部与所述凸台之间的缝隙。A power battery top cover, including a cover plate with a pole hole, a pole, a plastic body, a seal, a plastic cover and a welding ring. The feature is that the pole hole includes a cover plate and a pole extending upward in a radial direction. The pole includes a fixed flange with an outer diameter larger than the inner diameter of the installation hole and an upper end and a lower end respectively extending from the upper and lower ends of the fixed flange. The sealing ring is clamped on the boss. The boss and Between the fixed convex rings, the plastic body is separately formed and assembled with the pole from bottom to top and installed upward into the lower side of the boss in the pole hole, and the welding ring is sleeved from below Outside the lower end and welded and fixed with the cover plate, the fixing convex ring, the outer side of the lower end and the cover plate are isolated by the plastic body. After the plastic cover is formed separately Fit into the gap between the upper end and the boss.
- 如权利要求12所述的动力电池顶盖,其特征在于,所述塑胶体包括覆盖于所述固定凸环底面的覆盖底壁、自所述覆盖底壁外侧缘向上折弯形成的覆盖所述固定凸环外侧面的覆盖侧壁及自所述覆盖底壁内缘向下延伸形成的下侧包裹部,所述密封圈至少完全覆盖所述固定凸环的上表面。The power battery top cover according to claim 12, wherein the plastic body includes a covering bottom wall covering the bottom surface of the fixing convex ring, and a covering bottom wall formed by being bent upward from the outer edge of the covering bottom wall. The sealing ring at least completely covers the upper surface of the fixed convex ring.
- 如权利要求13所述的动力电池顶盖,其特征在于,所述密封件包括覆盖所述固定凸环表面的圈体及自所述圈体外缘向下延伸形成的覆盖于所述固定凸环外侧面或所述塑胶体外侧面的包裹翼部,所述包裹翼部被夹持于所述凸台与固定凸环之间。The power battery top cover according to claim 13, wherein the sealing member includes a ring body covering the surface of the fixed convex ring and a ring extending downward from the outer edge of the ring to cover the fixed convex ring. The outer side or the wrapping wing on the outer side of the plastic is clamped between the boss and the fixed flange.
- 如权利要求14所述的动力电池顶盖,其特征在于,所述极柱孔位置处向下冲压凹陷形成有环形凹槽,所述凸台包括自所述环形凹槽边缘斜向上延伸形成的上拉部及自所述上拉部垂直折弯形成的压接环,所述安装穿孔贯穿所述压接环,所述上拉部内形成有容纳槽,所述容纳槽的下侧还凹设形成有焊环槽,所述焊环槽的内径大于所述容纳槽的内径,所述容纳槽的内径大于所述安装穿孔的内径。The power battery top cover according to claim 14, characterized in that an annular groove is formed by punching downward at the position of the pole hole, and the boss includes an annular groove extending obliquely upward from an edge of the annular groove. The upper pull-up part and the crimping ring formed by vertically bending from the upper pull-up part, the installation perforation penetrates the crimping ring, the upper pull-up part is formed with a receiving groove, and the lower side of the receiving groove is also recessed. A welding ring groove is formed, the inner diameter of the welding ring groove is greater than the inner diameter of the receiving groove, and the inner diameter of the receiving groove is greater than the inner diameter of the mounting through hole.
- 如权利要求15所述的动力电池顶盖,其特征在于,所述密封圈、极柱与所述塑胶体的组合体被装入所述容纳槽内,所述上端部向上穿过所述安装穿孔暴露于外,所述塑胶体的覆盖底壁的底面部分位于所述焊环槽内,所述焊接环压入所述焊环槽内后向上施加压力,并压缩所述密封圈,所述焊接环的边缘与所述盖板焊接固定在一起,所述极柱被固定于所述压接环与所述焊接环之间固定。The power battery top cover according to claim 15, characterized in that the combination of the sealing ring, the pole and the plastic body is installed in the accommodation groove, and the upper end passes upward through the installation The perforation is exposed to the outside, and the bottom portion of the plastic body covering the bottom wall is located in the welding ring groove. The welding ring is pressed into the welding ring groove and applies upward pressure to compress the sealing ring. The edge of the welding ring is welded and fixed with the cover plate, and the pole is fixed between the crimping ring and the welding ring.
- 如权利要求16所述的动力电池顶盖,其特征在于,所述固定凸环底面及所述焊接环上均开设有若干结合孔,所述固定凸环底面的结合孔为盲孔,所 述焊接环上的结合孔为穿孔,所述塑胶体的覆盖底壁上表面向上凸出形成有嵌入所述固定凸环的结合孔内的若干第一嵌入柱,所述覆盖底壁下表面凸出形成有嵌入所述焊接环的结合孔内的若干第二嵌入柱,所述极柱与焊接环装入所述塑胶体上内,所述第一嵌入柱与所述第二嵌入柱通过热熔工艺与所述极柱、焊接环固定在一起。The power battery top cover according to claim 16, wherein a plurality of coupling holes are provided on the bottom surface of the fixed convex ring and the welding ring, and the coupling holes on the bottom surface of the fixed convex ring are blind holes, so The coupling hole on the welding ring is a perforation, and the upper surface of the covering bottom wall of the plastic body protrudes upward to form a number of first embedded pillars embedded in the coupling hole of the fixed convex ring. The lower surface of the covering bottom wall protrudes A plurality of second embedded posts embedded in the combination holes of the welding ring are formed, the pole posts and the welding ring are installed into the plastic body, and the first embedded posts and the second embedded posts are heated through The welding process is fixed together with the pole and the welding ring.
- 如权利要求15所述的动力电池顶盖,其特征在于,所述塑胶覆盖件包括贴合于所述环形凹槽表面的凹槽贴合部、沿所述凸台延伸形成的延伸部及所述隔离环,所述隔离环是自所述延伸部向下延伸入所述极柱的上端部与所述压接环之间的缝隙。The power battery top cover according to claim 15, wherein the plastic cover includes a groove fitting portion that fits on the surface of the annular groove, an extension portion extending along the boss, and the The isolation ring extends downward from the extension part into the gap between the upper end of the pole and the crimping ring.
- 如权利要求18所述的动力电池顶盖,其特征在于,所述盖板的环形凹槽表面向下凹陷形成有若干结合孔,所述凹槽贴合部底面凸出形成有若干第三嵌入柱,所述第三嵌入柱进入所述结合孔内,所述塑胶覆盖件组装至所述盖板上后,通过热熔的方式使所述第三嵌入柱熔化并固定于所述结合孔内,所述延伸部包括沿所述凹槽贴合部内缘斜向上沿所述上拉部外表面延伸形成的侧面延伸部及自所述侧面延伸部延伸并覆盖所述压接环顶面的径向延伸部,所述隔离环是自所述径向延伸部端缘向下延伸形成的。The power battery top cover according to claim 18, wherein the annular groove surface of the cover plate is recessed downward to form a plurality of coupling holes, and the bottom surface of the groove fitting portion is protruding to form a plurality of third embedded holes. column, the third embedded column enters the combining hole. After the plastic cover is assembled to the cover plate, the third embedded column is melted and fixed in the combining hole by hot melting. , the extension part includes a side extension part extending obliquely upward along the outer surface of the pull-up part along the inner edge of the groove fitting part and a diameter extending from the side extension part and covering the top surface of the crimp ring. Towards the extension part, the isolation ring is formed by extending downward from the end edge of the radially extending part.
- 一种动力电池顶盖,包括设有极柱孔的盖板、极柱、塑胶体、密封件及焊接环,其特征在于,所述极柱孔包括沿径向向上倾斜延伸形成的凸台及贯穿所述凸台形成的安装穿孔,所述极柱包括外径大于所述安装穿孔内径的固定凸环及分别自所述固定凸环上下两端分别延伸形成的上端部与下端部,所述密封圈包括夹持于所述固定凸环表面与所述凸台底面之间的圈体及自所述圈体内侧向上延伸并被夹持于所述凸台内侧与所述上端部外侧的隔离环,所述塑胶体被夹持于所述极柱与所述焊接环之间,所述焊接环套设于所述下端部外侧后与所述盖板焊接固定在一起,所述极柱的固定凸环被固定于所述凸台与所述焊接环之间。 A power battery top cover, including a cover plate with pole holes, poles, plastic bodies, seals and welding rings, characterized in that the pole holes include a boss formed by extending obliquely upward in the radial direction; The pole post includes a fixing flange with an outer diameter larger than the inner diameter of the fixing flange and an upper end and a lower end respectively extending from the upper and lower ends of the fixing flange. The sealing ring includes a ring body clamped between the surface of the fixed convex ring and the bottom surface of the boss, and a spacer extending upward from the inside of the ring body and clamped between the inside of the boss and the outside of the upper end. ring, the plastic body is clamped between the pole and the welding ring, the welding ring is sleeved on the outside of the lower end and is welded and fixed with the cover plate, and the pole A fixing flange is fixed between the boss and the welding ring.
Applications Claiming Priority (6)
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CN202221840637.8 | 2022-07-15 | ||
CN202210830311.5A CN115084738A (en) | 2022-07-15 | 2022-07-15 | Power battery top cover |
CN202210830621.7A CN115020881B (en) | 2022-07-15 | 2022-07-15 | Top cover of power battery |
CN202210830311.5 | 2022-07-15 | ||
CN202210830621.7 | 2022-07-15 | ||
CN202221840637.8U CN218887338U (en) | 2022-07-15 | 2022-07-15 | Power battery top cover |
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WO2024012172A1 true WO2024012172A1 (en) | 2024-01-18 |
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PCT/CN2023/101779 WO2024012172A1 (en) | 2022-07-15 | 2023-06-21 | Traction battery top cover |
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