WO2024007519A1 - Brick pushing device - Google Patents

Brick pushing device Download PDF

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Publication number
WO2024007519A1
WO2024007519A1 PCT/CN2022/136293 CN2022136293W WO2024007519A1 WO 2024007519 A1 WO2024007519 A1 WO 2024007519A1 CN 2022136293 W CN2022136293 W CN 2022136293W WO 2024007519 A1 WO2024007519 A1 WO 2024007519A1
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WIPO (PCT)
Prior art keywords
brick pushing
brick
bracket
gear
drive
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PCT/CN2022/136293
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French (fr)
Chinese (zh)
Inventor
胡青青
隋旭东
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科达制造股份有限公司
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Application filed by 科达制造股份有限公司 filed Critical 科达制造股份有限公司
Publication of WO2024007519A1 publication Critical patent/WO2024007519A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks

Definitions

  • the present invention relates to the technical field of grinding processing, and in particular to a brick pushing device.
  • Bricks made of ceramic material, glass material, marble material, etc. need to be edged. These bricks need to ensure that the diagonals are equal when grinding. Usually, a brick pushing device is used to ensure that the diagonals are equal.
  • the brick pushing device with a frame-integrated structure has a large overall volume and is not conducive to transportation.
  • the brick-pushing mechanism of the frame-integrated brick pushing device is based on the brick blank. The size is determined, so it cannot meet the push of bricks of any specifications, which also limits the versatility of the edge grinding machine to a certain extent.
  • the Chinese patent with publication number CN209503723U discloses a split brick pushing device, as shown in Figure 1, including two first split structures and a second split structure with mirror symmetrical structures.
  • the first split structure and the second split structure The two split structures are respectively installed on the cross beams of the edge grinding machine.
  • the width between the first split structure and the second split structure is adjusted according to the width between the left and right cross beams.
  • Both the first split structure and the second split structure include a support beam, a servo motor 300 installed on the support beam, a slider 100 that moves back and forth along the support beam, a cylinder 400 connected to the slider 100, and a cylinder 400 connected to the slider 100.
  • the connected connecting rod 500 and the brick pushing claw 600 installed on the connecting rod 500 further include a belt 200.
  • the slider 100 is fixedly connected to the belt 200.
  • the servo motor 300 drives the belt 200 to move, and the slider fixedly connected to the belt 200
  • the block 100 follows the movement of the belt 200, thereby realizing the reciprocating motion of the slider 200. It adopts a split structure and is compatible with bricks of various sizes.
  • the above-mentioned patent has the following defects: (1) When pushing large-size bricks, the workload is large, and the belt is a flexible material. The belt is easily stretched during the process of pulling the slider, causing the slider to vibrate when sliding. In addition, On the one hand, the belt is easy to break when it is subjected to a large workload. Therefore, when the belt is used to drive the slider to slide, the working stability and working efficiency of the brick pushing device are low, and the edge grinding quality is poor; (2) The belt needs It is laid on the beam and takes up a lot of space, and the belt is easy to wear during the frequent reciprocating operation of the traction slider.
  • the present invention provides a brick pushing device, which is intended to improve the stability of brick pushing and ensure the quality of edge grinding.
  • a brick-pushing device includes two independent and opposite brick-pushing mechanisms.
  • the brick-pushing mechanism includes: a support base; a brick-pushing bracket, the brick-pushing bracket is slidably installed on the support base; and a brick-pushing assembly, the The brick pushing component is movably located on the brick pushing bracket, and can perform vertical reciprocating motion on the brick pushing bracket; it is rigidly driven, and the rigid driving includes a first transmission rod, and the first transmission rod and the brick pushing bracket Transmission connection, the first transmission rod is used to drive the brick pushing bracket to perform linear reciprocating motion along the length direction of the support base, so that the brick pushing assembly follows the brick pushing bracket to perform linear reciprocating motion.
  • the invention discloses a brick pushing device that uses a rigid drive to drive the brick pushing bracket to reciprocate.
  • the rigid drive transmission is stable and can bear a higher workload.
  • the first transmission rod drives the brick pushing bracket to slide. It does not vibrate and is not easily damaged, which improves the working stability and efficiency of the brick pushing device, thereby ensuring the edge grinding quality.
  • the rigid drive occupies a small space, which reduces the installation space of the brick pushing device. And easy to replace and repair.
  • the rigid drive further includes a first driving member, a first gear and a first rack;
  • the support base is provided with a mounting bracket;
  • the first The driving member is fixed on the brick pushing bracket, and the first driving member is used to drive the first transmission rod to rotate;
  • the first rack is fixed on the mounting frame; one end of the first transmission rod Connected to the first driving member, the other end is connected to the first gear;
  • the first gear is movably connected to the first rack; wherein the first transmission rod is on the first driving member
  • the first gear is driven to rotate to drive the first gear to rotate.
  • the first gear makes a linear reciprocating motion along the first rack through meshing with the first rack.
  • the first gear drives the first gear.
  • the transmission rod performs linear reciprocating motion to drive the brick pushing bracket fixedly connected to the first driving member to perform linear reciprocating motion.
  • the first gear moves back and forth on the first rack, thereby driving the first driving part and the brick pushing bracket connected to the first driving part to slide, so as to realize the brick pushing function.
  • the first gear and the first rack are rigid parts with large bearing capacity, good transmission stability, high strength, suitable for transmitting torque, and easy to replace.
  • the rigid drive further includes a coupling, and the first transmission rod and the first driving member are connected through the coupling.
  • the rigid drive further includes a fastener, and the first transmission rod and the first gear are connected through the fastener.
  • the rigid drive further includes a bearing seat, the bearing seat is slidably installed on the support seat, and the first transmission rod is rotatably connected to the bearing. seat.
  • the bearing seat is provided to support the first transmission rod, thereby reducing the friction coefficient during its rotation.
  • the first gear is a helical gear
  • the first rack is a helical rack that is adapted to the first gear
  • the first gear adopts a helical gear
  • the first rack adopts a helical rack.
  • the structure is compact, the volume is small, the load-bearing capacity is good, the meshing time is long, and the contact area is large, which makes the transmission smooth and reduces the stress, which can improve the efficiency of the transmission.
  • the working efficiency of the brick pushing device is very high.
  • an oil return tank is further included.
  • the oil return tank is installed on the mounting bracket and is provided below the first gear.
  • the oil return tank includes a storage tank.
  • An oil return chamber is connected to the oil chamber and the oil storage chamber.
  • the oil storage chamber is used to store lubricating oil, and the oil return chamber is used to return lubricating oil.
  • lubricating oil is injected into the oil storage chamber for lubrication of the first gear; the oil return chamber can avoid oil spillage caused by the failure of lubricating oil to return in time when the first gear moves rapidly.
  • the brick pushing bracket is provided with a sliding member
  • the support base is provided with a guide rail adapted to the sliding member
  • the guide rail is provided on the In the entire length direction of the support seat, that is, in the direction of brick transport, the brick pushing bracket is slidably disposed on the support seat through the cooperation of the sliding member and the guide rail.
  • the brick pushing assembly includes a first moving module, a brick pushing claw mounting base and a first brick pushing claw, and the brick pushing claw mounting base is slidably In the brick pushing bracket, the first brick pushing claw is connected to the brick pushing claw mounting base, and the first moving module is used to drive the brick pushing claw mounting base to move vertically on the brick pushing bracket. Reciprocating motion.
  • the brick-pushing claw mounting base performs vertical reciprocating motion driven by the first mobile module, and the first brick-pushing claw moves up and down following the brick-pushing claw mounting base.
  • an elastic member is provided on the bottom surface of the first brick pushing claw.
  • the elastic member can buffer the impact force between the first brick pushing claw and the brick, ensuring product processing quality.
  • the brick pushing device provided by the present invention at least has the following technical effects:
  • the width between the two independent and opposite brick pushing mechanisms can be adjusted according to bricks of different specifications. It has strong versatility and is compatible with bricks of various sizes.
  • the brick pushing bracket is driven by the first transmission rod on the support base. Linear reciprocating motion, the brick pushing assembly can follow the brick pushing bracket for linear reciprocating motion, and can perform vertical reciprocating motion on the brick pushing bracket to realize the brick pushing function; compared with the use of belts to drive the brick pushing bracket to slide, rigid drive transmission It is stable and can bear a high workload.
  • the first transmission rod drives the brick pushing bracket to slide, it does not vibrate and is not easily damaged, which improves the working stability and efficiency of the brick pushing device, thereby ensuring the edge grinding quality.
  • the rigid drive occupies a small space, which reduces the installation space occupied by the brick pushing device and facilitates replacement and maintenance.
  • a rigid drive is used to drive the brick push bracket to reciprocate. Compared with flexible transmission or belt drive, the rigid drive transmission is stable and can bear a higher workload. When the first transmission rod drives the brick push bracket to slide along the support base, it does not It vibrates and is not easily damaged, which improves the working stability and efficiency of the brick pusher, thereby ensuring the edge grinding quality. On the other hand, the rigid drive occupies a small space, which reduces the installation space of the brick pusher and is convenient. replacement and repair;
  • Figure 1 is a schematic structural diagram of an existing split brick pushing mechanism
  • Figure 2 is a schematic front structural view of the brick pushing mechanism according to the embodiment of the present invention.
  • Figure 3 is a side structural schematic diagram of the brick pushing mechanism according to the embodiment of the present invention.
  • Figure 4 is a schematic structural diagram of the brick pushing device according to the embodiment of the present invention.
  • Figure 5 is a schematic diagram of the first working state of the oil return tank according to the embodiment of the present invention.
  • Figure 6 is a schematic diagram of the second working state of the oil return tank according to the embodiment of the present invention.
  • the present invention discloses a brick pushing device, which includes two independent and opposite brick pushing mechanisms.
  • the width between the two brick pushing mechanisms can be adjusted according to bricks of different specifications, and has strong versatility. It can be compatible with bricks of various sizes.
  • the two brick pushing mechanisms are respectively installed on the two beams of the edge grinding machine, so that the width between the two brick pushing mechanisms can be adjusted according to the width between the two beams, and the two brick pushing mechanisms can be adjusted from the grinding machine respectively. Push bricks on both sides of the edge machine.
  • Each brick pusher mechanism includes: a support base 1, a brick pusher bracket 2, a brick pusher assembly 3 and a rigid drive 4; the brick pusher bracket 2 is slidably mounted on the support base 1.
  • the brick pusher bracket 2 is an L-shaped bracket; the brick pushing component 3 is movable on the brick pushing bracket 2 and can perform vertical reciprocating motion on the brick pushing bracket 2; the rigid drive 4 is used to drive the brick pushing bracket 2 to make a straight line along the length direction of the support base 1 Reciprocating motion.
  • the brick pushing bracket 2 performs linear reciprocating motion on the support base 1 driven by the rigid drive 4.
  • the brick pushing assembly 3 can perform vertical reciprocating motion on the brick pushing bracket 2 and can follow the brick pushing bracket 2.
  • the rigid drive 4 includes a first drive member 41, a coupling 42, a first transmission rod 43, a fastener 44, a bearing seat 47, a first gear 45 and a first rack 46; specifically, the first drive The first driving member 41 can be a servo reducer.
  • the first driving member 41 is fixedly installed on the brick pushing bracket 2 and can drive the first transmission rod 43 to rotate;
  • the first rack 46 is fixedly installed on the mounting bracket 11 of the support base 1;
  • the first transmission One end of the rod 43 is connected to the first driving member 41 through a coupling 42, and the other end is connected to the first gear 45 through a fastener 44;
  • a bearing seat 47 is slidably provided on the support base 1, and the first transmission rod 43 is rotationally connected to Bearing seat 47, in this way, by setting the bearing seat 47 to support the first transmission rod 43, the friction coefficient during its rotation is reduced;
  • the first gear 45 is movably connected to the first rack 46; more specifically, the first drive
  • the member 41 drives the first transmission rod 43 to rotate, and the first gear 45 rotates driven by the first transmission rod 43.
  • the first gear 45 makes a linear reciprocating motion on the first rack 46 by meshing with the first rack 46, so that The first gear 45 drives the first transmission rod 43 to perform linear reciprocating motion, thereby driving the brick pushing bracket 2 fixedly connected to the first driving member 41 to perform linear reciprocating motion, and the brick pushing assembly 3 follows the brick pushing bracket 2 to perform linear reciprocating motion, and It can perform vertical reciprocating motion on the brick pushing bracket 2 to realize the brick pushing function.
  • an oil return tank 5 is also included.
  • the oil return tank 5 is installed on the mounting bracket 11 and is located below the first gear 45.
  • the oil return tank 5 includes an oil storage chamber. 51 is an oil return chamber 52 connected with the oil storage chamber 51.
  • the oil storage chamber 51 is used to store lubricating oil
  • the oil return chamber 52 is used to return lubricating oil.
  • lubricating oil is injected into the oil storage chamber 51 for lubrication of the first gear 45; when the first gear 45 moves rapidly, the lubricating oil will fluctuate toward one end of the oil storage chamber 51, and the oil return chamber 52 can avoid this. Oil spillage caused by fluctuations in lubricating oil and failure to return in time.
  • the first driving parts 41 of the two brick pushing mechanisms work synchronously, which on the one hand ensures the smooth progress of the brick pushing process, and on the other hand ensures that both ends of the bricks move synchronously to further ensure the brick pushing accuracy. It is driven by two servo motors, which has high synchronization accuracy and is easy to repair and maintain.
  • the first driving part 41 adopts a servo reducer with small size, light weight and excellent performance, which not only reduces the installation space of the components, but also reduces the impact inertia of the brick pushing device when it is working.
  • the belt of the existing split-type brick pushing device is easy to wear during the operation of frequent back and forth traction, and the workload of replacement is large.
  • the first transmission rod 43, the first gear 45 and the first rack 46 are rigid parts, which have good transmission stability, high strength, and are easy to maintain and replace.
  • the first gear 45 is a helical gear
  • the first rack 46 is a helical rack adapted to the first gear 45. It has a compact structure, small volume, good load-bearing capacity, long meshing time, and large contact area. This reduces the stress and makes the transmission smooth, which can improve the working efficiency of the brick pushing device.
  • the rigid drive 4 is stable in transmission and can bear a higher workload.
  • the first transmission rod 43 drives the brick pushing bracket 2 to slide, it does not vibrate and is not easily damaged, making the brick pushing device The working stability and working efficiency are improved, thereby ensuring the edge grinding quality.
  • the rigid drive 4 occupies a small space, which reduces the installation space occupied by the brick pushing device and facilitates replacement and maintenance.
  • the coupling 42 adopts a pin coupling 42
  • the fastener 44 adopts an expansion connection sleeve to reduce the distance between the first driving member 41 and the first transmission rod 43, and between the first transmission rod 43 and the first transmission rod 43.
  • the mechanical motion gap between the gears 45 improves the stability of the equipment.
  • the bearing seat 47 is slidably installed on the support base 1 , and the first transmission rod 43 is rotatably connected to the bearing seat 47 .
  • the brick pushing assembly 3 includes a first moving module 31, a brick pushing claw mounting base 32 and a first brick pushing claw 33.
  • the brick pushing claw mounting base 32 is slidably mounted on the brick pushing bracket. 2.
  • the first brick pushing claw 33 is fixedly connected to the brick pushing claw mounting base 32, and the first moving module 31 is used to drive the brick pushing claw mounting base 32 to perform vertical reciprocating motion on the brick pushing claw bracket 2; specifically, the first movement
  • the module 31 includes a lifting cylinder 311 fixedly installed on the brick pushing support and a lifting guide shaft 312 provided on the lifting cylinder 311.
  • the brick pushing claw mounting base 32 is connected to the lifting guide shaft 312, and the lifting guide shaft 312 expands and contracts with the lifting cylinder 311.
  • the up and down movement drives the brick pushing claw mounting base 32 to move up and down, and the first brick pushing claw 33 follows the brick pushing claw mounting base 32 to move up and down.
  • the bottom surface of the first brick-pushing claw 33 is also provided with an elastic member 34, which can buffer the impact force between the first brick-pushing claw 33 and the brick when the brick-pushing support moves at a high speed, thereby preventing the first brick-pushing claw 33 from being pushed into the brick.
  • the brick pushing claw 33 or the brick is damaged to ensure product processing quality.
  • the support base 1 is provided with two guide rails 12 that are adapted to the sliding member 21.
  • the two guide rails 12 are respectively provided on two surfaces of the support base 1, and the guide rails 12 are provided on the sides of the support base 1.
  • the L-shaped brick pushing bracket 2 is provided with a sliding part 21 that is adapted to the guide rail 12.
  • the brick pushing bracket 2 is slidably mounted on the support base 1 through the cooperation of the sliding part 21 and the guide rail 12. In this way, the brick pushing bracket 2 is slidably mounted on the supporting base 1.
  • the cooperation of the component 21 and the guide rail 12 prevents the position of the brick pushing bracket 2 from deviation, improves the sliding stability of the brick pushing bracket 2 on the support base 1, and ensures the edge grinding quality.
  • the working principle of pushing bricks is as follows: during operation, the lifting cylinder 311 drives the lifting guide shaft 312 to descend, the brick pushing claw mounting base 32 follows the lifting guide shaft 312 to descend, and is installed on the third brick pushing claw mounting base 32.
  • the first driving member 41 drives the first transmission rod 43 to rotate.
  • the first gear 45 rotates under the driving of the first transmission rod 43 and meshes with the first rack 46 on the first rack. 46 makes a linear motion, so that the first transmission rod 43 is driven by the first rack 46 to make a linear motion.
  • the first transmission member is connected to the first driving member 41 through the coupling 42, and the first driving member 41 is fixedly arranged.
  • the brick pushing bracket 2 moves along the guide rail 12, and the bricks located on the edge grinding machine are in contact with the first brick pushing claw 33. Under the action of the first brick pushing claw 33, the bricks are pushed Function; when resetting, the lifting cylinder 311 drives the lifting guide shaft 312 to rise, the first brick pushing claw 33 rises, and cannot contact with the bricks on the edge grinding machine.
  • the first driving part 41 drives the brick pushing bracket 2 to move back until it reaches The initial position realizes the reset of the brick pushing device.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

A brick pushing device, comprising two independent brick pushing mechanisms arranged oppositely. Each brick pushing mechanism comprises a support base (1), a brick pushing support (2) slidably arranged on the support base (1), a brick pushing assembly (3) movably arranged on the brick pushing support (2), and a rigid drive (4); and the rigid drive (4) comprises a first transmission rod (43) in transmission connection with the brick pushing support (2). The rigid drive (4) is used for driving the brick pushing support (2) to reciprocate along the support base (1); compared with a flexible drive or belt transmission, the rigid drive (4) is stable in transmission and can bear a higher workload; when the first transmission rod (43) drives the brick pushing support (2) to slide, no vibration is generated, and it is not easy to cause damage, thereby improving the working stability and the working efficiency of the brick pushing device, and ensuring the edge grinding quality; and on the other hand, the occupied space of the rigid drive (4) is small, thereby reducing the mounting space of the brick pushing device, and facilitating replacement and maintenance.

Description

一种推砖装置A brick pushing device 技术领域Technical field
本发明涉及磨削加工技术领域,尤其涉及一种推砖装置。The present invention relates to the technical field of grinding processing, and in particular to a brick pushing device.
背景技术Background technique
陶瓷材质、玻璃材质、大理石材质等砖坯需要进行磨边,这些砖坯在磨边时需要保证对角线相等,通常采用推砖装置保证对角线相等。Bricks made of ceramic material, glass material, marble material, etc. need to be edged. These bricks need to ensure that the diagonals are equal when grinding. Usually, a brick pushing device is used to ensure that the diagonals are equal.
目前现有的推砖装置大都采用框架一体式结构,框架一体式结构的推砖装置整体体积较大,不利于运输;另一方面,框架一体式结构的推砖装置的推砖机构是根据砖坯的尺寸进行确定的,因而无法满足任意规格砖坯的推送,也在一定程度上限制了磨边机的通用性。At present, most of the existing brick pushing devices adopt a frame-integrated structure. The brick pushing device with a frame-integrated structure has a large overall volume and is not conducive to transportation. On the other hand, the brick-pushing mechanism of the frame-integrated brick pushing device is based on the brick blank. The size is determined, so it cannot meet the push of bricks of any specifications, which also limits the versatility of the edge grinding machine to a certain extent.
公开号为CN209503723U的中国专利公开了一种分体式推砖装置,如图1所示,包括两个呈镜面对称结构的第一分体结构和第二分体结构,第一分体结构与第二分体结构分别安装于磨边机的横梁上,第一分体结构和第二分体结构之间的宽度随左、右横梁间宽度调节。第一分体结构与第二分体结构均包括支撑梁、安装于支撑梁上的伺服电机300、沿支撑梁往返运动的滑块100、与滑块100相连接的气缸400、与气缸400相连接的连杆500以及安装于连500杆上的推砖爪600,进一步地,还包括皮带200,滑块100固定连接于皮带200,伺服电机300带动皮带200运动,与皮带200固定连接的滑块100跟随皮带200运动,从而实现了滑块200的往返运动,其采用分体式的结构,能够兼容各种尺寸的砖坯。The Chinese patent with publication number CN209503723U discloses a split brick pushing device, as shown in Figure 1, including two first split structures and a second split structure with mirror symmetrical structures. The first split structure and the second split structure The two split structures are respectively installed on the cross beams of the edge grinding machine. The width between the first split structure and the second split structure is adjusted according to the width between the left and right cross beams. Both the first split structure and the second split structure include a support beam, a servo motor 300 installed on the support beam, a slider 100 that moves back and forth along the support beam, a cylinder 400 connected to the slider 100, and a cylinder 400 connected to the slider 100. The connected connecting rod 500 and the brick pushing claw 600 installed on the connecting rod 500 further include a belt 200. The slider 100 is fixedly connected to the belt 200. The servo motor 300 drives the belt 200 to move, and the slider fixedly connected to the belt 200 The block 100 follows the movement of the belt 200, thereby realizing the reciprocating motion of the slider 200. It adopts a split structure and is compatible with bricks of various sizes.
但是,上述专利具有如下缺陷:(1)推动大尺寸砖坯时,工作负荷较大,皮带为柔性材料,皮带在牵引滑块的过程中容易拉伸,使得滑块在滑动时会出现振动,另一方面,皮带受到较大的工作负荷时,容易断裂,由此,采用皮带 带动滑块滑动时,推砖装置的工作稳定性和工作效率较低,磨边质量不佳;(2)皮带需要铺设在横梁,占用空间大,且皮带在频繁往返牵引滑块的运转过程中,容易磨损。However, the above-mentioned patent has the following defects: (1) When pushing large-size bricks, the workload is large, and the belt is a flexible material. The belt is easily stretched during the process of pulling the slider, causing the slider to vibrate when sliding. In addition, On the one hand, the belt is easy to break when it is subjected to a large workload. Therefore, when the belt is used to drive the slider to slide, the working stability and working efficiency of the brick pushing device are low, and the edge grinding quality is poor; (2) The belt needs It is laid on the beam and takes up a lot of space, and the belt is easy to wear during the frequent reciprocating operation of the traction slider.
发明内容Contents of the invention
为了克服上述现有技术所述的至少一种缺陷,本发明提供一种推砖装置,旨在提高推砖稳定性,保证磨边质量。In order to overcome at least one defect of the above-mentioned prior art, the present invention provides a brick pushing device, which is intended to improve the stability of brick pushing and ensure the quality of edge grinding.
本发明为解决其问题所采用的技术方案是:The technical solution adopted by the present invention to solve the problem is:
一种推砖装置,包括两独立并相对设置的推砖机构,所述推砖机构包括:支撑座;推砖支架,所述推砖支架滑设于所述支撑座;推砖组件,所述推砖组件活动设于所述推砖支架,且可在推砖支架上做竖直往复运动;刚性驱动,所述刚性驱动包括第一传动杆,所述第一传动杆与所述推砖支架传动连接,所述第一传动杆用于驱动所述推砖支架沿所述支撑座的长度方向做直线往复运动,以使得所述推砖组件跟随所述推砖支架做直线往复运动。A brick-pushing device includes two independent and opposite brick-pushing mechanisms. The brick-pushing mechanism includes: a support base; a brick-pushing bracket, the brick-pushing bracket is slidably installed on the support base; and a brick-pushing assembly, the The brick pushing component is movably located on the brick pushing bracket, and can perform vertical reciprocating motion on the brick pushing bracket; it is rigidly driven, and the rigid driving includes a first transmission rod, and the first transmission rod and the brick pushing bracket Transmission connection, the first transmission rod is used to drive the brick pushing bracket to perform linear reciprocating motion along the length direction of the support base, so that the brick pushing assembly follows the brick pushing bracket to perform linear reciprocating motion.
本发明公开的一种推砖装置,采用刚性驱动带动推砖支架往复运动,相较于皮带传动而言,刚性驱动传动稳定并且能够承担较高的工作负荷,第一传动杆带动推砖支架滑动时不发生振动且不容易损坏,使得推砖装置的工作稳定性和工作效率提高,从而保证了磨边质量,另一方面,刚性驱动的占用空间小,降低了推砖装置的安装占用空间,且便于更换和维修。The invention discloses a brick pushing device that uses a rigid drive to drive the brick pushing bracket to reciprocate. Compared with the belt drive, the rigid drive transmission is stable and can bear a higher workload. The first transmission rod drives the brick pushing bracket to slide. It does not vibrate and is not easily damaged, which improves the working stability and efficiency of the brick pushing device, thereby ensuring the edge grinding quality. On the other hand, the rigid drive occupies a small space, which reduces the installation space of the brick pushing device. And easy to replace and repair.
作为一种可选的实施方式,在本发明的实施例中,所述刚性驱动还包括第一驱动件、第一齿轮和第一齿条;所述支撑座设有安装架;所述第一驱动件固设于所述推砖支架,所述第一驱动件用于驱动所述第一传动杆转动;所述第一齿条固设于所述安装架;所述第一传动杆的一端连接于所述第一驱动件,另一端连接于所述第一齿轮;所述第一齿轮活动连接于所述第一齿条;其中,所述第一传动杆在所述第一驱动件的驱动下转动,以带动所述第一齿轮旋转,所述 第一齿轮通过与所述第一齿条的啮合沿所述第一齿条做直线往复运动,所述第一齿轮带动所述第一传动杆做直线往复运动,以带动固定连接所述第一驱动件的所述推砖支架做直线往复运动。As an optional implementation, in the embodiment of the present invention, the rigid drive further includes a first driving member, a first gear and a first rack; the support base is provided with a mounting bracket; the first The driving member is fixed on the brick pushing bracket, and the first driving member is used to drive the first transmission rod to rotate; the first rack is fixed on the mounting frame; one end of the first transmission rod Connected to the first driving member, the other end is connected to the first gear; the first gear is movably connected to the first rack; wherein the first transmission rod is on the first driving member The first gear is driven to rotate to drive the first gear to rotate. The first gear makes a linear reciprocating motion along the first rack through meshing with the first rack. The first gear drives the first gear. The transmission rod performs linear reciprocating motion to drive the brick pushing bracket fixedly connected to the first driving member to perform linear reciprocating motion.
如此设置,通过在安装架上固定设置第一齿条,第一齿轮在第一齿条上往返运动,从而带动第一驱动件和连接第一驱动件的推砖支架滑动,以实现推砖功能,第一齿轮和第一齿条为刚性零件,承载力大、传动稳定性好,强度高,适用于传递扭矩,且便于更换。In this way, by fixing the first rack on the mounting bracket, the first gear moves back and forth on the first rack, thereby driving the first driving part and the brick pushing bracket connected to the first driving part to slide, so as to realize the brick pushing function. , the first gear and the first rack are rigid parts with large bearing capacity, good transmission stability, high strength, suitable for transmitting torque, and easy to replace.
作为一种可选的实施方式,在本发明的实施例中,所述刚性驱动还包括联轴器,所述第一传动杆和所述第一驱动件通过所述联轴器连接。As an optional implementation, in an embodiment of the present invention, the rigid drive further includes a coupling, and the first transmission rod and the first driving member are connected through the coupling.
如此设置,通过联轴器减少第一传动杆和第一驱动件的机械运动间隙,提高推砖装置的使用稳定性。With this arrangement, the mechanical movement gap between the first transmission rod and the first driving part is reduced through the coupling, thereby improving the stability of the brick pushing device.
作为一种可选的实施方式,在本发明的实施例中,所述刚性驱动还包括紧固件,所述第一传动杆和所述第一齿轮通过所述紧固件连接。As an optional implementation, in an embodiment of the present invention, the rigid drive further includes a fastener, and the first transmission rod and the first gear are connected through the fastener.
如此设置,通过紧固件减少第一传动杆和第一齿轮的机械运动间隙,提高推砖装置的使用稳定性。With this arrangement, the mechanical movement gap between the first transmission rod and the first gear is reduced through the fastener, thereby improving the stability of the brick pushing device.
作为一种可选的实施方式,在本发明的实施例中,所述刚性驱动还包括轴承座,所述轴承座滑设于所述支撑座,所述第一传动杆转动连接于所述轴承座。As an optional implementation manner, in the embodiment of the present invention, the rigid drive further includes a bearing seat, the bearing seat is slidably installed on the support seat, and the first transmission rod is rotatably connected to the bearing. seat.
如此设置,通过设置轴承座支撑第一传动杆,降低其转动过程中的摩擦系数。With this arrangement, the bearing seat is provided to support the first transmission rod, thereby reducing the friction coefficient during its rotation.
作为一种可选的实施方式,在本发明的实施例中,所述第一齿轮为斜齿齿轮,所述第一齿条为与所述第一齿轮的适配的斜齿齿条。As an optional implementation manner, in an embodiment of the present invention, the first gear is a helical gear, and the first rack is a helical rack that is adapted to the first gear.
如此设置,第一齿轮采用斜齿齿轮,第一齿条采用斜齿齿条,结构紧凑体积小,承载能力好,且啮合时间长,接触面积大,使得传动平稳并减小了应力,能够提高推砖装置的工作效率。In this setting, the first gear adopts a helical gear, and the first rack adopts a helical rack. The structure is compact, the volume is small, the load-bearing capacity is good, the meshing time is long, and the contact area is large, which makes the transmission smooth and reduces the stress, which can improve the efficiency of the transmission. The working efficiency of the brick pushing device.
作为一种可选的实施方式,在本发明的实施例中,还包括回油槽,所述回 油槽安装于所述安装架,且设于所述第一齿轮的下方,所述回油槽包括储油腔与所述储油腔联通的回油腔,所述储油腔用于储存润滑油,所述回油腔用于回流润滑油。As an optional implementation, in the embodiment of the present invention, an oil return tank is further included. The oil return tank is installed on the mounting bracket and is provided below the first gear. The oil return tank includes a storage tank. An oil return chamber is connected to the oil chamber and the oil storage chamber. The oil storage chamber is used to store lubricating oil, and the oil return chamber is used to return lubricating oil.
如此设置,储油腔注入润滑油,用于对第一齿轮的润滑;回油腔可避免第一齿轮快速运动时润滑油不能及时回流而导致的溢油现象。With this arrangement, lubricating oil is injected into the oil storage chamber for lubrication of the first gear; the oil return chamber can avoid oil spillage caused by the failure of lubricating oil to return in time when the first gear moves rapidly.
作为一种可选的实施方式,在本发明的实施例中,所述推砖支架设有滑动件,所述支撑座上设置有与所述滑动件适配的导轨,所述导轨设置于所述支撑座的整个长度方向上,也即砖块传送运行方向,所述推砖支架通过所述滑动件和所述导轨的配合以滑动设于所述支撑座。As an optional implementation, in the embodiment of the present invention, the brick pushing bracket is provided with a sliding member, and the support base is provided with a guide rail adapted to the sliding member, and the guide rail is provided on the In the entire length direction of the support seat, that is, in the direction of brick transport, the brick pushing bracket is slidably disposed on the support seat through the cooperation of the sliding member and the guide rail.
如此设置,通过滑动件和导轨的配合,提高了推砖支架在支撑座的滑动稳定性,保证了磨边质量。With this arrangement, through the cooperation of the sliding part and the guide rail, the sliding stability of the brick pushing bracket on the support seat is improved, and the edge grinding quality is ensured.
作为一种可选的实施方式,在本发明的实施例中,所述推砖组件包括第一移动模组、推砖爪安装座和第一推砖爪,所述推砖爪安装座滑设于所述推砖支架,所述第一推砖爪连接于所述推砖爪安装座,所述第一移动模组用于驱动所述推砖爪安装座在所述推砖支架进行竖直往复运动。As an optional implementation, in the embodiment of the present invention, the brick pushing assembly includes a first moving module, a brick pushing claw mounting base and a first brick pushing claw, and the brick pushing claw mounting base is slidably In the brick pushing bracket, the first brick pushing claw is connected to the brick pushing claw mounting base, and the first moving module is used to drive the brick pushing claw mounting base to move vertically on the brick pushing bracket. Reciprocating motion.
如此设置,推砖爪安装座在第一移动模组的带动下做竖直往复运动,第一推砖爪跟随推砖爪安装座上下运动。With this arrangement, the brick-pushing claw mounting base performs vertical reciprocating motion driven by the first mobile module, and the first brick-pushing claw moves up and down following the brick-pushing claw mounting base.
作为一种可选的实施方式,在本发明的实施例中,所述第一推砖爪的底面设置有弹性件。As an optional implementation, in an embodiment of the present invention, an elastic member is provided on the bottom surface of the first brick pushing claw.
如此设置,弹性件能够缓冲第一推砖爪与砖坯之间的冲击力,保证产品加工质量。With this arrangement, the elastic member can buffer the impact force between the first brick pushing claw and the brick, ensuring product processing quality.
综上所述,本发明所提供的一种推砖装置至少具有如下技术效果:To sum up, the brick pushing device provided by the present invention at least has the following technical effects:
两独立并相对设置的推砖机构之间的宽度能够根据不同规格的砖坯进行调节,通用性强,能够兼容各种尺寸的砖坯,推砖支架在第一传动杆的带动下在支撑座上做直线往复运动,推砖组件可以跟随推砖支架进行直线往复运动, 且可在推砖支架上做竖直往复运动,以实现推砖功能;与采用皮带带动推砖支架滑动相比,刚性驱动传动稳定并且能够承担较高的工作负荷,第一传动杆带动推砖支架滑动时不发生振动且不容易损坏,使得推砖装置的工作稳定性和工作效率提高,从而保证了磨边质量,另一方面,刚性驱动的占用空间小,降低了推砖装置的安装占用空间,便于更换和维修。The width between the two independent and opposite brick pushing mechanisms can be adjusted according to bricks of different specifications. It has strong versatility and is compatible with bricks of various sizes. The brick pushing bracket is driven by the first transmission rod on the support base. Linear reciprocating motion, the brick pushing assembly can follow the brick pushing bracket for linear reciprocating motion, and can perform vertical reciprocating motion on the brick pushing bracket to realize the brick pushing function; compared with the use of belts to drive the brick pushing bracket to slide, rigid drive transmission It is stable and can bear a high workload. When the first transmission rod drives the brick pushing bracket to slide, it does not vibrate and is not easily damaged, which improves the working stability and efficiency of the brick pushing device, thereby ensuring the edge grinding quality. Another On the other hand, the rigid drive occupies a small space, which reduces the installation space occupied by the brick pushing device and facilitates replacement and maintenance.
1)采用刚性驱动带动推砖支架往复运动,相较于柔性传动或者带传动而言,刚性驱动传动稳定并且能够承担较高的工作负荷,第一传动杆带动推砖支架沿支撑座滑动时不发生振动且不容易损坏,使得推砖装置的工作稳定性和工作效率提高,从而保证了磨边质量,另一方面,刚性驱动的占用空间小,降低了推砖装置的安装占用空间,且便于更换和维修;1) A rigid drive is used to drive the brick push bracket to reciprocate. Compared with flexible transmission or belt drive, the rigid drive transmission is stable and can bear a higher workload. When the first transmission rod drives the brick push bracket to slide along the support base, it does not It vibrates and is not easily damaged, which improves the working stability and efficiency of the brick pusher, thereby ensuring the edge grinding quality. On the other hand, the rigid drive occupies a small space, which reduces the installation space of the brick pusher and is convenient. replacement and repair;
2)更为具体地,通过采用齿轮齿条啮合传动的刚性驱动,承载力大、运行平稳,传动精度高,传动效率高,适用于传递扭矩。2) More specifically, through the rigid drive using rack and pinion meshing transmission, it has large bearing capacity, smooth operation, high transmission accuracy, high transmission efficiency, and is suitable for transmitting torque.
附图说明Description of the drawings
图1为现有分体式推砖机构的结构示意图;Figure 1 is a schematic structural diagram of an existing split brick pushing mechanism;
图2为本发明实施例的推砖机构的正视结构示意图;Figure 2 is a schematic front structural view of the brick pushing mechanism according to the embodiment of the present invention;
图3为本发明实施例的推砖机构的侧视结构示意图;Figure 3 is a side structural schematic diagram of the brick pushing mechanism according to the embodiment of the present invention;
图4为本发明实施例的推砖装置的结构示意图;Figure 4 is a schematic structural diagram of the brick pushing device according to the embodiment of the present invention;
图5为本发明实施例的回油槽的第一工作状态示意图;Figure 5 is a schematic diagram of the first working state of the oil return tank according to the embodiment of the present invention;
图6为本发明实施例的回油槽的第二工作状态示意图。Figure 6 is a schematic diagram of the second working state of the oil return tank according to the embodiment of the present invention.
其中,附图标记含义如下:Among them, the reference symbols have the following meanings:
1-支撑座;11-安装架;12-导轨;2-推砖支架;21-滑动件;3-推砖组件;31-第一移动模组;311-升降气缸;312-升降导轴;32-推砖爪安装座;33-第一推砖爪;34-弹性件;4-刚性驱动;41-第一驱动件;42-联轴器;43-第一传动杆;44-紧固件;45-第一齿轮;46-第一齿条;47-轴承座;5-回油槽;51- 储油腔;52-回油腔。1-support base; 11-mounting frame; 12-guide rail; 2-brick pushing bracket; 21-sliding piece; 3-brick pushing component; 31-first moving module; 311-lifting cylinder; 312-lifting guide shaft; 32-Brick Pushing Claw Mounting Base; 33-First Brick Pushing Claw; 34-Elastic Part; 4-Rigid Drive; 41-First Driving Part; 42-Coupling; 43-First Transmission Rod; 44-Tightening parts; 45-first gear; 46-first rack; 47-bearing seat; 5-oil return groove; 51-oil storage chamber; 52-oil return chamber.
具体实施方式Detailed ways
为了更好地理解和实施,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", The orientations or positional relationships indicated by "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply the device or device referred to. Elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing specific embodiments only and is not intended to limit the invention.
请参阅图2至图4,本发明公开了一种推砖装置,包括两独立并相对设置的推砖机构,两推砖机构之间的宽度能够根据不同规格的砖坯进行调节,通用性强,能够兼容各种尺寸的砖坯,较佳地,两推砖机构分别设于磨边机的两道横梁上,以使得两推砖机构间的宽度能够随两横梁间宽度进行调节,能够分别从磨边机的两侧进行推砖。Please refer to Figures 2 to 4. The present invention discloses a brick pushing device, which includes two independent and opposite brick pushing mechanisms. The width between the two brick pushing mechanisms can be adjusted according to bricks of different specifications, and has strong versatility. It can be compatible with bricks of various sizes. Preferably, the two brick pushing mechanisms are respectively installed on the two beams of the edge grinding machine, so that the width between the two brick pushing mechanisms can be adjusted according to the width between the two beams, and the two brick pushing mechanisms can be adjusted from the grinding machine respectively. Push bricks on both sides of the edge machine.
请参阅图2和图3,每一推砖机构包括:支撑座1、推砖支架2、推砖组件3和刚性驱动4;推砖支架2滑设于支撑座1,具体地,推砖支架2为L型支架;推砖组件3活动设于推砖支架2,可在推砖支架2上做竖直往复运动;刚性驱动4用于驱动推砖支架2沿支撑座1的长度方向做直线往复运动。Please refer to Figures 2 and 3. Each brick pusher mechanism includes: a support base 1, a brick pusher bracket 2, a brick pusher assembly 3 and a rigid drive 4; the brick pusher bracket 2 is slidably mounted on the support base 1. Specifically, the brick pusher bracket 2 is an L-shaped bracket; the brick pushing component 3 is movable on the brick pushing bracket 2 and can perform vertical reciprocating motion on the brick pushing bracket 2; the rigid drive 4 is used to drive the brick pushing bracket 2 to make a straight line along the length direction of the support base 1 Reciprocating motion.
更为重要地,推砖支架2在刚性驱动4的驱动下在支撑座1上做直线往复运动,推砖组件3可在推砖支架2上做竖直往复运动,且可以跟随推砖支架2进行直线往复运动,以实现推砖功能;另一方面,刚性驱动4传动稳定并且能 够承担较高的工作负荷,带动推砖支架2滑动时不发生振动且不容易损坏,使得推砖装置的工作稳定性和使用寿命得到提高,More importantly, the brick pushing bracket 2 performs linear reciprocating motion on the support base 1 driven by the rigid drive 4. The brick pushing assembly 3 can perform vertical reciprocating motion on the brick pushing bracket 2 and can follow the brick pushing bracket 2. Carry out linear reciprocating motion to realize the function of pushing bricks; on the other hand, the rigid drive 4 is stable in transmission and can bear a higher workload, and does not vibrate when driving the brick pushing bracket 2 to slide and is not easily damaged, making the work of the brick pushing device Stability and service life are improved,
进一步地,刚性驱动4包括第一驱动件41、联轴器42、第一传动杆43、紧固件44、轴承座47、第一齿轮45和第一齿条46;具体地,第一驱动件41可为伺服减速机,第一驱动件41固定设置于推砖支架2,能够驱动第一传动杆43转动;第一齿条46固定设置于支撑座1的安装架11上;第一传动杆43的一端通过联轴器42连接于第一驱动件41,另一端通过紧固件44连接于第一齿轮45;支撑座1上滑动设置有轴承座47,第一传动杆43转动连接于轴承座47,这样,通过设置轴承座47支撑第一传动杆43,降低其转动过程中的摩擦系数;第一齿轮45活动连接于所述第一齿条46;更为具体地,第一驱动件41驱动第一传动杆43转动,第一齿轮45在第一传动杆43的带动下旋转,第一齿轮45通过与第一齿条46的啮合在第一齿条46做直线往复运动,从而使得第一齿轮45带动第一传动杆43做直线往复运动,以带动固定连接第一驱动件41的推砖支架2做直线往复运动,推砖组件3跟随推砖支架2做直线往复运动,并能够在推砖支架2上做竖直往复运动,以实现推砖功能。Further, the rigid drive 4 includes a first drive member 41, a coupling 42, a first transmission rod 43, a fastener 44, a bearing seat 47, a first gear 45 and a first rack 46; specifically, the first drive The first driving member 41 can be a servo reducer. The first driving member 41 is fixedly installed on the brick pushing bracket 2 and can drive the first transmission rod 43 to rotate; the first rack 46 is fixedly installed on the mounting bracket 11 of the support base 1; the first transmission One end of the rod 43 is connected to the first driving member 41 through a coupling 42, and the other end is connected to the first gear 45 through a fastener 44; a bearing seat 47 is slidably provided on the support base 1, and the first transmission rod 43 is rotationally connected to Bearing seat 47, in this way, by setting the bearing seat 47 to support the first transmission rod 43, the friction coefficient during its rotation is reduced; the first gear 45 is movably connected to the first rack 46; more specifically, the first drive The member 41 drives the first transmission rod 43 to rotate, and the first gear 45 rotates driven by the first transmission rod 43. The first gear 45 makes a linear reciprocating motion on the first rack 46 by meshing with the first rack 46, so that The first gear 45 drives the first transmission rod 43 to perform linear reciprocating motion, thereby driving the brick pushing bracket 2 fixedly connected to the first driving member 41 to perform linear reciprocating motion, and the brick pushing assembly 3 follows the brick pushing bracket 2 to perform linear reciprocating motion, and It can perform vertical reciprocating motion on the brick pushing bracket 2 to realize the brick pushing function.
如图5和图6所示,优选的,在本实施例中,还包括回油槽5,回油槽5安装于安装架11,且设于第一齿轮45的下方,回油槽5包括储油腔51与储油腔51联通的回油腔52,储油腔51用于储存润滑油,回油腔52用于回流润滑油。由此,储油腔51注入润滑油,用于对第一齿轮45的润滑;第一齿轮45快速运动时,会导致润滑油朝储油腔51的其中一端波动,回油腔52可避免因润滑油波动不能及时回流而导致的溢油现象。As shown in Figures 5 and 6, preferably, in this embodiment, an oil return tank 5 is also included. The oil return tank 5 is installed on the mounting bracket 11 and is located below the first gear 45. The oil return tank 5 includes an oil storage chamber. 51 is an oil return chamber 52 connected with the oil storage chamber 51. The oil storage chamber 51 is used to store lubricating oil, and the oil return chamber 52 is used to return lubricating oil. As a result, lubricating oil is injected into the oil storage chamber 51 for lubrication of the first gear 45; when the first gear 45 moves rapidly, the lubricating oil will fluctuate toward one end of the oil storage chamber 51, and the oil return chamber 52 can avoid this. Oil spillage caused by fluctuations in lubricating oil and failure to return in time.
其中,两推砖机构的第一驱动件41同步工作,一方面保证推砖过程的顺利进行,另一方面保证砖坯的两端同步运动,以进一步保证推砖精度。采用两个伺服电机作用驱动,具有较高的同步精度,同时也便于维修和保养。较佳的,在保证扭矩一定的前提下,第一驱动件41采用体积小、质量轻、性能优良的 伺服减速机,既减少部件的安装占用空间,又降低推砖装置工作时的冲击惯量。Among them, the first driving parts 41 of the two brick pushing mechanisms work synchronously, which on the one hand ensures the smooth progress of the brick pushing process, and on the other hand ensures that both ends of the bricks move synchronously to further ensure the brick pushing accuracy. It is driven by two servo motors, which has high synchronization accuracy and is easy to repair and maintain. Preferably, under the premise of ensuring a certain torque, the first driving part 41 adopts a servo reducer with small size, light weight and excellent performance, which not only reduces the installation space of the components, but also reduces the impact inertia of the brick pushing device when it is working.
重要的,现有的分体式推砖装置的皮带在频繁往返牵引的运转过程中,容易磨损,而更换时工作量又较大。而本实施例中的第一传动杆43、第一齿轮45和第一齿条46为刚性零件,传动稳定性好,强度高,且便于维修和更换。Importantly, the belt of the existing split-type brick pushing device is easy to wear during the operation of frequent back and forth traction, and the workload of replacement is large. In this embodiment, the first transmission rod 43, the first gear 45 and the first rack 46 are rigid parts, which have good transmission stability, high strength, and are easy to maintain and replace.
优选的,第一齿轮45为斜齿齿轮,第一齿条46为与第一齿轮45的适配的斜齿齿条,结构紧凑体积小,承载能力好,且啮合时间长,接触面积大,使得应力减小并使得传动平稳,能够提高推砖装置的工作效率。Preferably, the first gear 45 is a helical gear, and the first rack 46 is a helical rack adapted to the first gear 45. It has a compact structure, small volume, good load-bearing capacity, long meshing time, and large contact area. This reduces the stress and makes the transmission smooth, which can improve the working efficiency of the brick pushing device.
与采用皮带带动推砖支架2滑动相比,刚性驱动4传动稳定并且能够承担较高的工作负荷,第一传动杆43带动推砖支架2滑动时不发生振动且不容易损坏,使得推砖装置的工作稳定性和工作效率提高,从而保证了磨边质量,另一方面,刚性驱动4的占用空间小,降低了推砖装置的安装占用空间,便于更换和维修。Compared with using a belt to drive the brick pushing bracket 2 to slide, the rigid drive 4 is stable in transmission and can bear a higher workload. When the first transmission rod 43 drives the brick pushing bracket 2 to slide, it does not vibrate and is not easily damaged, making the brick pushing device The working stability and working efficiency are improved, thereby ensuring the edge grinding quality. On the other hand, the rigid drive 4 occupies a small space, which reduces the installation space occupied by the brick pushing device and facilitates replacement and maintenance.
较佳的,联轴器42采用柱销联轴器42,紧固件44采用胀紧连接套,以减少第一驱动件41和第一传动杆43之间、第一传动杆43和第一齿轮45之间的机械运动间隙,提高设备使用稳定性。可选的,轴承座47滑设于支撑座1,第一传动杆43转动连接于轴承座47。Preferably, the coupling 42 adopts a pin coupling 42, and the fastener 44 adopts an expansion connection sleeve to reduce the distance between the first driving member 41 and the first transmission rod 43, and between the first transmission rod 43 and the first transmission rod 43. The mechanical motion gap between the gears 45 improves the stability of the equipment. Optionally, the bearing seat 47 is slidably installed on the support base 1 , and the first transmission rod 43 is rotatably connected to the bearing seat 47 .
如图3和图4所示,具体地,推砖组件3包括第一移动模组31、推砖爪安装座32和第一推砖爪33,推砖爪安装座32滑设于推砖支架2,第一推砖爪33固定连接于推砖爪安装座32,第一移动模组31用于驱动推砖爪安装座32在推砖支架2进行竖直往复运动;具体地,第一移动模组31包括固定设置于推砖支座的升降气缸311和设于升降气缸311的升降导轴312,推砖爪安装座32连接于升降导轴312,升降导轴312随升降气缸311的伸缩做上下运动以带动推砖爪安装座32做上下运动,第一推砖爪33跟随推砖爪安装座32上下运动。较佳的,第一推砖爪33的底面还设置有弹性件34,在推砖支座运动速度较快时,能够缓冲第一推砖爪33与砖坯之间的冲击力,避免将第一推砖爪33或砖 坯撞坏,保证产品加工质量。As shown in Figures 3 and 4, specifically, the brick pushing assembly 3 includes a first moving module 31, a brick pushing claw mounting base 32 and a first brick pushing claw 33. The brick pushing claw mounting base 32 is slidably mounted on the brick pushing bracket. 2. The first brick pushing claw 33 is fixedly connected to the brick pushing claw mounting base 32, and the first moving module 31 is used to drive the brick pushing claw mounting base 32 to perform vertical reciprocating motion on the brick pushing claw bracket 2; specifically, the first movement The module 31 includes a lifting cylinder 311 fixedly installed on the brick pushing support and a lifting guide shaft 312 provided on the lifting cylinder 311. The brick pushing claw mounting base 32 is connected to the lifting guide shaft 312, and the lifting guide shaft 312 expands and contracts with the lifting cylinder 311. The up and down movement drives the brick pushing claw mounting base 32 to move up and down, and the first brick pushing claw 33 follows the brick pushing claw mounting base 32 to move up and down. Preferably, the bottom surface of the first brick-pushing claw 33 is also provided with an elastic member 34, which can buffer the impact force between the first brick-pushing claw 33 and the brick when the brick-pushing support moves at a high speed, thereby preventing the first brick-pushing claw 33 from being pushed into the brick. The brick pushing claw 33 or the brick is damaged to ensure product processing quality.
如图3所示,进一步地,支撑座1上设置有与滑动件21适配的两导轨12,两导轨12分别设于支撑座1的两个面上,并且导轨12设置于支撑座1的整个长度方向上,L型的推砖支架2设有与导轨12适配的滑动件21,推砖支架2通过滑动件21和导轨12的配合以滑动设于支撑座1,如此设置,通过滑动件21和导轨12的配合,防止推砖支架2的位置跑偏,提高了推砖支架2在支撑座1的滑动稳定性,保证了磨边质量。As shown in Figure 3, further, the support base 1 is provided with two guide rails 12 that are adapted to the sliding member 21. The two guide rails 12 are respectively provided on two surfaces of the support base 1, and the guide rails 12 are provided on the sides of the support base 1. Along the entire length direction, the L-shaped brick pushing bracket 2 is provided with a sliding part 21 that is adapted to the guide rail 12. The brick pushing bracket 2 is slidably mounted on the support base 1 through the cooperation of the sliding part 21 and the guide rail 12. In this way, the brick pushing bracket 2 is slidably mounted on the supporting base 1. The cooperation of the component 21 and the guide rail 12 prevents the position of the brick pushing bracket 2 from deviation, improves the sliding stability of the brick pushing bracket 2 on the support base 1, and ensures the edge grinding quality.
更为具体地,推砖的工作原理如下所述:工作时,升降气缸311驱动升降导轴312下降,推砖爪安装座32跟随升降导轴312下降,安装于推砖爪安装座32的第一推砖爪33下降;第一驱动件41驱动第一传动杆43转动,第一齿轮45在第一传动杆43的带动下旋转,并通过与第一齿条46的啮合在第一齿条46上做直线运动,从而使得第一传动杆43在第一齿条46的带动下做直线运动,第一传动件通过联轴器42连接于第一驱动件41,第一驱动件41固定设置于推砖支架2,以使得推砖支架2沿导轨12做运动,位于磨边机上的砖坯与第一推砖爪33相接触,在第一推砖爪33的作用下,实现对砖坯的推动作用;复位时,升降气缸311驱动升降导轴312上升,第一推砖爪33上升,无法与磨边机上的砖坯相互接触,第一驱动件41驱动推砖支架2往回运动,直至运动至初始位置,实现了推砖装置的复位。More specifically, the working principle of pushing bricks is as follows: during operation, the lifting cylinder 311 drives the lifting guide shaft 312 to descend, the brick pushing claw mounting base 32 follows the lifting guide shaft 312 to descend, and is installed on the third brick pushing claw mounting base 32. When the brick claw 33 is pushed down, the first driving member 41 drives the first transmission rod 43 to rotate. The first gear 45 rotates under the driving of the first transmission rod 43 and meshes with the first rack 46 on the first rack. 46 makes a linear motion, so that the first transmission rod 43 is driven by the first rack 46 to make a linear motion. The first transmission member is connected to the first driving member 41 through the coupling 42, and the first driving member 41 is fixedly arranged. The brick pushing bracket 2 moves along the guide rail 12, and the bricks located on the edge grinding machine are in contact with the first brick pushing claw 33. Under the action of the first brick pushing claw 33, the bricks are pushed Function; when resetting, the lifting cylinder 311 drives the lifting guide shaft 312 to rise, the first brick pushing claw 33 rises, and cannot contact with the bricks on the edge grinding machine. The first driving part 41 drives the brick pushing bracket 2 to move back until it reaches The initial position realizes the reset of the brick pushing device.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims (10)

  1. 一种推砖装置,包括两相对设置的推砖机构,其特征在于,所述推砖机构包括:A brick pushing device includes two brick pushing mechanisms arranged oppositely, characterized in that the brick pushing mechanism includes:
    支撑座(1);Support base(1);
    推砖支架(2),所述推砖支架(2)滑设于所述支撑座(1);Brick push bracket (2), the brick push bracket (2) is slidably installed on the support base (1);
    推砖组件(3),用于推动砖坯,所述推砖组件(3)活动设于所述推砖支架(2),可在推砖支架(2)上做竖直往复运动;The brick pushing assembly (3) is used to push bricks. The brick pushing assembly (3) is movably located on the brick pushing bracket (2) and can perform vertical reciprocating motion on the brick pushing bracket (2);
    刚性驱动(4),所述刚性驱动(4)包括第一传动杆(43),所述第一传动杆(43)与所述推砖支架(2)传动连接,所述第一传动杆(43)用于驱动所述推砖支架(2)沿所述支撑座(1)的长度方向做直线往复运动,以使得所述推砖组件(3)跟随所述推砖支架(2)做直线往复运动。Rigid drive (4), the rigid drive (4) includes a first transmission rod (43), the first transmission rod (43) is drivingly connected with the brick pushing bracket (2), the first transmission rod (43) 43) Used to drive the brick pushing bracket (2) to make linear reciprocating motion along the length direction of the support base (1), so that the brick pushing assembly (3) follows the brick pushing bracket (2) to make a straight line Reciprocating motion.
  2. 根据权利要求1所述的一种推砖装置,其特征在于,所述刚性驱动(4)还包括第一驱动件(41)、第一齿轮(45)和第一齿条(46);所述支撑座(1)设有安装架(11);A brick pushing device according to claim 1, characterized in that the rigid drive (4) further includes a first drive member (41), a first gear (45) and a first rack (46); The support base (1) is provided with a mounting bracket (11);
    所述第一驱动件(41)固设于所述推砖支架(2),所述第一驱动件(41)用于驱动所述第一传动杆(43)转动;The first driving member (41) is fixed on the brick pushing bracket (2), and the first driving member (41) is used to drive the first transmission rod (43) to rotate;
    所述第一齿条(46)固设于所述安装架(11);The first rack (46) is fixed on the mounting bracket (11);
    所述第一传动杆(43)的一端连接于所述第一驱动件(41),另一端连接于所述第一齿轮(45);One end of the first transmission rod (43) is connected to the first driving member (41), and the other end is connected to the first gear (45);
    所述第一齿轮(45)活动连接于所述第一齿条(46);The first gear (45) is movably connected to the first rack (46);
    其中,所述第一传动杆(43)在所述第一驱动件(41)的驱动下转动,以带动所述第一齿轮(45)旋转,所述第一齿轮(45)通过与所述第一齿条(46)的啮合沿所述第一齿条(46)做直线往复运动,所述第一齿轮(45)带动所述第一传动杆(43)做直线往复运动,以带动所述推砖支架(2)做直线往复运动。Wherein, the first transmission rod (43) rotates under the drive of the first driving member (41) to drive the first gear (45) to rotate, and the first gear (45) communicates with the The meshing of the first rack (46) makes a linear reciprocating motion along the first rack (46), and the first gear (45) drives the first transmission rod (43) to make a linear reciprocating motion to drive all The brick pushing bracket (2) performs linear reciprocating motion.
  3. 根据权利要求2所述的一种推砖装置,其特征在于,所述刚性驱动(4)还包括联轴器(42),所述第一传动杆(43)和所述第一驱动件(41)通过所述联轴 器(42)连接。A brick pushing device according to claim 2, characterized in that the rigid drive (4) further includes a coupling (42), the first transmission rod (43) and the first driving member (43). 41) Connected through the coupling (42).
  4. 根据权利要求3所述的一种推砖装置,其特征在于,所述刚性驱动(4)还包括紧固件(44),所述第一传动杆(43)和所述第一齿轮(45)通过所述紧固件(44)连接。A brick pushing device according to claim 3, characterized in that the rigid drive (4) further includes a fastener (44), the first transmission rod (43) and the first gear (45 ) are connected through the fasteners (44).
  5. 根据权利要求4所述的一种推砖装置,其特征在于,所述刚性驱动(4)还包括轴承座(47),所述轴承座(47)滑设于所述支撑座(1),所述第一传动杆(43)转动连接于所述轴承座(47)。A brick pushing device according to claim 4, characterized in that the rigid drive (4) also includes a bearing seat (47), and the bearing seat (47) is slidably installed on the support seat (1), The first transmission rod (43) is rotatably connected to the bearing seat (47).
  6. 根据权利要求5所述的一种推砖装置,其特征在于,所述第一齿轮(45)为斜齿齿轮,所述第一齿条(46)为与所述第一齿轮(45)的适配的斜齿齿条。A brick pushing device according to claim 5, characterized in that the first gear (45) is a helical gear, and the first rack (46) is connected to the first gear (45). Adaptable helical rack.
  7. 根据权利要求2-6任一项所述的一种推砖装置,其特征在于,还包括回油槽(5),所述回油槽(5)安装于所述安装架(11),且设于所述第一齿轮(45)的下方,所述回油槽(5)包括储油腔(51)与所述储油腔(51)联通的回油腔(52),所述储油腔(51)用于储存润滑油,所述回油腔(52)用于回流润滑油。A brick pushing device according to any one of claims 2 to 6, characterized in that it also includes an oil return tank (5), the oil return tank (5) is installed on the mounting bracket (11) and is located on Below the first gear (45), the oil return tank (5) includes an oil storage chamber (51) and an oil return chamber (52) connected to the oil storage chamber (51). The oil storage chamber (51) ) is used to store lubricating oil, and the oil return chamber (52) is used to return lubricating oil.
  8. 根据权利要求7所述的一种推砖装置,其特征在于,所述推砖支架(2)设有滑动件(21),所述支撑座(1)上设置有与所述滑动件(21)适配的导轨(12),所述推砖支架(2)通过所述滑动件(21)和所述导轨(12)的配合以滑动设于所述支撑座(1)。A brick pushing device according to claim 7, characterized in that the brick pushing bracket (2) is provided with a sliding member (21), and the support base (1) is provided with a sliding member (21). ) adapted guide rail (12), the brick pushing bracket (2) is slidably provided on the support base (1) through the cooperation of the sliding member (21) and the guide rail (12).
  9. 根据权利要求7所述的一种推砖装置,其特征在于,所述推砖组件(3)包括第一移动模组(31)、推砖爪安装座(32)和第一推砖爪(33),所述推砖爪安装座(32)滑设于所述推砖支架(2),所述第一推砖爪(33)连接于所述推砖爪安装座(32),所述第一移动模组(31)用于驱动所述推砖爪安装座(32)在所述推砖支架(2)进行竖直往复运动。A brick pushing device according to claim 7, characterized in that the brick pushing assembly (3) includes a first moving module (31), a brick pushing claw mounting base (32) and a first brick pushing claw (31). 33), the brick pushing claw mounting seat (32) is slidably mounted on the brick pushing bracket (2), the first brick pushing claw (33) is connected to the brick pushing claw mounting seat (32), and the brick pushing claw mounting base (32) is connected to the brick pushing claw mounting base (32). The first moving module (31) is used to drive the brick pushing claw mounting base (32) to perform vertical reciprocating motion on the brick pushing bracket (2).
  10. 根据权利要求9所述的一种推砖装置,其特征在于,所述第一推砖爪(33)的底面设置有弹性件(34)。A brick pushing device according to claim 9, characterized in that an elastic member (34) is provided on the bottom surface of the first brick pushing claw (33).
PCT/CN2022/136293 2022-07-05 2022-12-02 Brick pushing device WO2024007519A1 (en)

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Application Number Priority Date Filing Date Title
CN202221863403.5 2022-07-05
CN202221863403.5U CN218364035U (en) 2022-07-05 2022-07-05 Brick pushing device

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU753648A1 (en) * 1978-03-15 1980-08-07 Брестский Комбинат Стройматериалов Unit for taking bricks off rack car and placing them onto oven car
CN201907043U (en) * 2010-11-10 2011-07-27 广东科达机电股份有限公司 Brick pushing device
CN209503723U (en) * 2018-11-27 2019-10-18 广东科达洁能股份有限公司 One kind is split type to push away brick device
CN111002222A (en) * 2019-12-24 2020-04-14 王德忠 Automobile wheel hub surface processing machine
WO2020168684A1 (en) * 2019-02-21 2020-08-27 广东科达洁能股份有限公司 Large-size brick pressing mold and brick pressing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU753648A1 (en) * 1978-03-15 1980-08-07 Брестский Комбинат Стройматериалов Unit for taking bricks off rack car and placing them onto oven car
CN201907043U (en) * 2010-11-10 2011-07-27 广东科达机电股份有限公司 Brick pushing device
CN209503723U (en) * 2018-11-27 2019-10-18 广东科达洁能股份有限公司 One kind is split type to push away brick device
WO2020168684A1 (en) * 2019-02-21 2020-08-27 广东科达洁能股份有限公司 Large-size brick pressing mold and brick pressing method
CN111002222A (en) * 2019-12-24 2020-04-14 王德忠 Automobile wheel hub surface processing machine

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