WO2024005363A1 - Glass packaging apparatus and method - Google Patents

Glass packaging apparatus and method Download PDF

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Publication number
WO2024005363A1
WO2024005363A1 PCT/KR2023/006569 KR2023006569W WO2024005363A1 WO 2024005363 A1 WO2024005363 A1 WO 2024005363A1 KR 2023006569 W KR2023006569 W KR 2023006569W WO 2024005363 A1 WO2024005363 A1 WO 2024005363A1
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WO
WIPO (PCT)
Prior art keywords
glass
packaging
unit
film
polymer compound
Prior art date
Application number
PCT/KR2023/006569
Other languages
French (fr)
Korean (ko)
Inventor
유보나
김종철
한우수
최준석
김상복
Original Assignee
주식회사 케이씨씨글라스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 주식회사 케이씨씨글라스 filed Critical 주식회사 케이씨씨글라스
Publication of WO2024005363A1 publication Critical patent/WO2024005363A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/08Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/20Packaging plate glass, tiles, or shingles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/13Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the preformed tubular webs being supplied in a flattened state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging

Definitions

  • the present invention relates to glass packaging devices and methods.
  • packaging glass or coated glass was carried out manually.
  • the weight of a package of glass and coated glass is generally about 2.6 tons, and the risk of damage is very high due to the nature of the glass material. Since there is always a risk of damage due to contact between glasses, existing automated There were limits to the introduction of equipment.
  • the present invention was devised to solve the above-described problems, and its purpose is to provide a glass packaging device and method for more safely packaging plate-shaped glass or coated glass.
  • the purpose of the present invention is to provide a glass packaging device and method that more safely packages single or packaged glass, minimizes damage to the glass due to collision or exposure to external air, and thereby improves product quality.
  • the glass packaging device includes a transfer unit that moves the glass in the transfer direction, a side packaging unit that packs an edge side of the glass transferred by the transfer unit, and a side packaging unit that packs the side surface of the glass. It includes a film packaging unit that accommodates and packages the glass inside a tubular film to seal the glass, and the side packaging unit includes a wrapping unit provided to wrap a polymer compound resin on the side of the glass.
  • a loading unit that aligns the glass to a predetermined position to feed it into the transfer unit; And, it may further include an unloading unit that unloads the glass sealed in the film packaging unit from the transfer unit to the outside, and a control unit that controls the loading unit and the unloading unit.
  • the wrapping unit includes a pair of support frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction. and a pair of winding rollers installed on the support frame and wound with the polymer compound resin wrapped on a side of the glass, wherein the control unit, when the glass is transported along the transport direction, rolls the polymer compound The position of the pair of winding rollers can be controlled so that the resin covers the side of the glass.
  • the side packaging unit may further include an attachment portion provided to attach the packaging material to the outer surface of the polymer compound resin wrapped on the side of the glass.
  • the attachment portion includes a pair of installation frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction; And, a pair of attachment robots installed on the installation frame and equipped to hold the packaging material and attach it to the outer surface of the polymer compound resin, wherein the control unit is configured to move the glass and place it at the location of the attachment unit. , the attachment robot can be controlled to attach the packaging material to the outer surface of the polymer compound.
  • the packaging material may include at least one of a paper angle attached to surround the edge of the glass and a moisture absorbent attached to the outer surface of the polymer compound resin.
  • the film packaging unit includes a base frame on which a moving rail is formed in a first direction perpendicular to the transport direction, a film roller unit provided on the base frame and on which the tubular film is wound, and a base frame, It is provided to move in the first direction along the moving rail, and may include a film development unit provided to unfold the tubular film pulled out from the film roller unit to package the glass.
  • control unit that controls the film packaging unit
  • the film packaging unit includes a cutting member that cuts the tubular film pulled out from the film roller unit, and a driving member that moves the film unfolding unit in the first direction.
  • control unit controls a cutting member provided in the base frame to cut the tubular film drawn out from the film roller unit to a predetermined size, and unfolds the cut tubular film to fit the glass.
  • the driving member may be controlled to control the development unit and move the film development unit in the first direction so that the film development unit is positioned at a position through which the glass passes.
  • the glass packaging method includes a packaging preparation step of preparing glass, a side packaging step of packaging the edge side of the glass, and the glass packaged in the side packaging step is accommodated inside a tubular film and packaged to be sealed.
  • a film packaging step is included, and the side packaging step includes a wrapping step of wrapping a polymer compound resin on the side of the glass.
  • a loading step of loading the glass prepared in the packaging preparation step on a first loading stand rotating it horizontally on the ground, and putting it into a transfer unit; And it may include an unloading step of loading the glass packaged in the film packaging step on a second loading table, rotating it to an upright position, and transporting it to the outside from the transfer unit.
  • the side packaging step may further include an attachment step of attaching the packaging material to the outer surface of the polymer compound resin using an attachment robot after the wrapping step.
  • the glass packaging device and method according to the present invention can package glass more safely by primarily packaging the side of the glass with the side packaging unit and secondarily packaging the glass with the film packaging unit.
  • glass can be packaged more safely, and damage to the glass due to collision or exposure to external air can be minimized, thereby improving product quality.
  • Figure 1 is a perspective view showing a glass packaging device according to an embodiment of the present invention.
  • Figure 2 shows a glass packaging device according to an embodiment of the present invention, and is a plan view showing the top of the glass packaging device.
  • Figure 3 is a diagram showing a loading unit and a wrapping unit of a glass packaging device according to an embodiment of the present invention.
  • Figure 4 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention.
  • Figure 5 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention.
  • Figure 6 is a side view showing the side of glass whose side is packaged by a side packaging unit according to an embodiment of the present invention.
  • Figure 7 is a top view showing the top surface of glass whose sides are packaged by a side packaging unit according to an embodiment of the present invention.
  • Figure 8 is a diagram showing the attachment step of the glass packaging method according to an embodiment of the present invention.
  • Figure 9 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention.
  • Figure 10 is a top view showing the top surface of glass packaged by a film packaging unit according to an embodiment of the present invention.
  • Figure 11 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention.
  • Figure 12 is a diagram showing the unloading step of the glass packaging method according to an embodiment of the present invention.
  • Figure 13 is a diagram showing the tubular film cutting and vacuum forming process of the glass packaging method according to an embodiment of the present invention.
  • Figure 14 is a diagram showing a flow chart of a glass packaging method according to an embodiment of the present invention.
  • Figure 1 is a perspective view showing a glass packaging device according to an embodiment of the present invention
  • Figure 2 is a plan view showing a glass packaging device according to an embodiment of the present invention
  • Figure 3 is a diagram showing the loading unit and the wrapping part of the glass packaging device according to an embodiment of the present invention
  • Figure 4 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention
  • Figure 5 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention.
  • It is a diagram showing the wrapping step of the glass packaging method according to an embodiment
  • Figure 6 is a side view showing the side of the glass wrapped by the side packaging unit according to an embodiment of the present invention
  • Figure 7 is a side view of the glass packaging method according to the embodiment of the present invention.
  • It is a top view showing the top surface of glass whose sides are packaged by a side packaging unit according to an embodiment
  • Figure 8 is a diagram showing the attachment step of the glass packaging method according to an embodiment of the present invention.
  • Figure 9 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention
  • Figure 10 is a top view showing the top surface of glass packaged by a film packaging unit according to an embodiment of the present invention.
  • Figure 11 is a view showing the film packaging step of the glass packaging method according to an embodiment of the present invention
  • Figure 12 is a view showing the unloading step of the glass packaging method according to an embodiment of the present invention
  • Figure 13 is a view showing the film packaging step of the glass packaging method according to an embodiment of the present invention.
  • This is a diagram showing the tubular film cutting and vacuum forming process of the glass packaging method according to an embodiment of the invention
  • Figure 14 is a diagram showing a flow chart of the glass packaging method according to an embodiment of the present invention.
  • the glass packaging device 10 includes a transfer unit 100 for transferring glass (G), a side packaging unit 300, and a film packaging unit ( 400).
  • the glass packaging device 10 may further include a loading unit 200, an unloading unit 500, and a control unit 600.
  • the glass (G) applied to the present invention may be plate-shaped glass or coated glass coated with plate-shaped glass.
  • the glass (G) packaged according to the embodiment of the present invention may be a glass package in which one sheet or a predetermined number of plate-shaped glass or coated glass are laminated.
  • the glass (G) that is packaged according to the embodiment of the present invention is not limited to the above, and various types of glass that can be packaged can be applied.
  • the transfer unit 100 is provided to move the glass (G) in the transfer direction (D1).
  • the glass packaging device 10 includes a loading unit 200, a side packaging unit 300, a film packaging unit 400, and an unloading unit 500 in the transfer direction (D1). ) can be arranged sequentially.
  • the transfer unit 100 may be formed continuously or as a plurality of members intermittently on the side packaging unit 300 and the film packaging unit 400.
  • the transfer unit 100 may include a conveyor belt, a conveyor belt, or a conveyor roller.
  • the configuration of the transfer unit 100 is not limited to the above, and various devices can be applied as long as the glass G loaded by the loading unit 200 can be transferred in the transfer direction D1.
  • the loading unit 200 can be aligned at a predetermined position to feed the glass (G) into the transfer unit 100.
  • the loading unit 200 is configured to transfer the coated glass (G) into the packaging process and is configured to load it into the transfer unit 100.
  • the vertically loaded glass (G) is rotated in a horizontal state by the loading unit 200 and fed into the transfer unit 100.
  • the side packaging unit 300 can pack the edge side of the glass G loaded by the loading unit 200.
  • the side packaging unit 300 is configured to primarily protect the side of the glass (G), which includes easily damaged and sharp parts, before packaging the entire outer surface area of the glass (G) with a film.
  • the side located on the edge of the coated glass (G) can be wrapped with resin, paper packaging, etc. to cover the sharp parts of the glass.
  • the film packaging unit 400 can package the glass (G) by accommodating it inside the tubular film 60 so that the side of the packaged glass (G) is sealed through the side packaging unit 300.
  • the film packaging unit 400 may be implemented as a stretch hood system.
  • the type of film packaging unit 400 is not limited to the above, and various devices can be applied as long as the glass (G) can be packaged and sealed with the tubular film 60.
  • the present invention is characterized in that the side of the glass (G) is primarily packaged by the side packaging unit (300) and the glass (G) is secondarily packaged by the film packaging unit (400).
  • the unloading unit 500 can unload the glass G that has been sealed in the film packaging unit 400 from the transfer unit 100 to the outside.
  • the unloading unit 500 is configured to transport glass (G) sealed and packaged through the film packaging unit 400 to the outside for storage and distribution, and transports the glass (G) from the transfer unit 100 to the outside. It can be unloaded with .
  • the glass (G) horizontally transferred by the transfer unit 100 may be rotated and conveyed in an upright state by the unloading unit 500.
  • the control unit 600 may be provided to control the operation of the transfer unit 100, the loading unit 200, the side packaging unit 300, the film packaging unit 400, and the unloading unit 500. there is.
  • the glass (G) when the glass (G) is transferred to the glass packaging device 10, it is automatically transferred by the transfer unit 100 under the control of the control unit 600, and the loading unit 200 and the side packaging unit 300 And, the processes in the film packaging unit 400 and the unloading unit 500 can be performed automatically. For example, by ensuring that the work time in each unit does not exceed about 2 minutes, the overall work time can be reduced to improve efficiency and workability.
  • the glass packaging device 10 can perform the work of packaging glass (G) or coated glass products in an automated manner by operating the mechanical device and controlling the control unit 600. Accordingly, the embodiment of the present invention can increase packaging work efficiency and improve work safety compared to the existing manual packaging method by workers.
  • the glass (G) can be packaged more safely, so damage to the glass (G) due to collision or exposure to external air can be minimized, thereby improving product quality.
  • the loading unit 200 may include a first base member 250, a first loading table 210, and a first tilting member 230.
  • the first base member 250 is a member that forms the base of the loading unit 200.
  • the first loading table 210 is rotatably installed on the first base member 250, includes a 1-1 loading plate 211 supporting the bottom surface of the glass (G), and a 1-1 loading plate 211. ) It may include a 1-2 loading plate 212 that extends from and supports the side of the glass (G).
  • the first loading platform 210 may be provided with a 1-1 loading plate 211 and a 1-2 loading plate 212, so that the side cross-sectional shape may be L-shaped. Glass (G) can be loaded on the first loading table 210 while the 1-1 loading plate 211 is upright.
  • the first tilting member 230 is installed on the first base member 250 and includes a first tilting member 230 provided to rotate the first loading table 210,
  • the first tilting member 230 may be made of a hydraulic cylinder, the cylinder of the hydraulic cylinder is coupled to the first base member 250, and the rod of the hydraulic cylinder is coupled to the first loading stand 210,
  • the first loading table 210 can be rotated by hydraulic pressure.
  • the control unit 600 When the glass (G) is placed on the first loading table 210, the control unit 600 operates the first tilting member 230 so that the first loading plate 210 is rotated so that the first-2 loading plate 212 is horizontal. ) operation can be controlled.
  • the upright state means a state in which the 1-1 loading plate 211 is not horizontal with the ground and forms an obtuse angle close to 90 degrees with the ground.
  • the 1-1 loading plate 211 forms an angle of about 87 degrees with the ground, but the upright state is not limited to this.
  • the horizontal state means parallel to the ground.
  • the side packaging unit 300 includes a wrapping portion 310. And the side packaging unit 300 may further include an attachment portion 350.
  • the side packaging unit 300 is equipped to wrap the resin along the side circumference of the glass (G) and attach a paper angle 40, a moisture absorbent 50, etc. to the surface of the resin.
  • the wrapping part 310 is provided to wrap the polymer compound resin 30 on the side of the glass (G).
  • the wrapping part 310 may include support frames 311 and 312 and winding rollers 313 and 314.
  • the support frames 311 and 312 may be provided in pairs on both sides of the transfer unit 100 in a direction perpendicular to the transfer direction D1.
  • the winding rollers 313 and 314 are installed on the support frames 311 and 312 and wind the polymer compound resin 30 wrapped around the side of the glass (G), and may be provided as a pair.
  • both sides of the polymer compound resin 30 may be wound on the winding rollers 313 and 314, and the front of the glass G introduced by the loading unit 200 (based on the transfer direction D1)
  • the side surface may be in contact with the polymer compound resin 30 (see FIG. 3).
  • the side of the glass G (based on the transport direction D1) may be packed with the polymer compound resin 30.
  • the pair of winding rollers 313 and 314 can move in a direction closer to each other, thereby wrapping the rear side of the glass G as well. It can be (see Figures 4 and 5). As a result, the wrapping part 310 can wrap the polymer compound resin 30 on the entire area of the side surface of the glass (G).
  • the control unit 600 positions the pair of winding rollers 313 and 314 so that the polymer compound resin 30 surrounds the side of the glass (G) when the glass (G) is transported along the transport direction (D1). can be controlled. That is, the winding rollers 313 and 314 may be automatically driven under the control of the control unit 600 to surround the side of the glass G.
  • the polymer compound resin 30 may be made of polyethylene foam (PE Form).
  • PE Form polyethylene foam
  • the material of the polymer compound resin 30 is not limited to this, and various materials can be applied as long as it can be wrapped on the side of the glass (G) to protect the side of the glass (G).
  • the attachment portion 350 may be provided to attach packaging materials to the outer surface of the polymer compound resin 30 wrapped on the side of the glass (G).
  • the attachment unit 350 may include installation frames 351 and 352 and attachment robots 353 and 354.
  • Figure 7 shows the packaging materials attached to the outer surface of the polymer compound resin 30 by the attachment robots 353 and 354, and
  • Figure 8 shows the process of packaging materials being attached by the attachment robots 353 and 354. It shows.
  • the packaging material may include at least one of a paper angle 40 attached to surround the edge of the glass G and a moisture absorbent 50 attached to the outer surface of the polymer compound resin 30.
  • a paper angle 40 attached to surround the edge of the glass G
  • a moisture absorbent 50 attached to the outer surface of the polymer compound resin 30.
  • four paper angles 40 may be attached to an area located at the corner of the glass G on the outer surface of the polymer compound resin 30.
  • two moisture absorbents 50 may be attached to both sides of the outer surface of the polymer compound resin 30 in a direction perpendicular to the transport direction D1.
  • packaging materials are not limited to the paper angle 40 and the moisture absorbent 50, and various materials and types can be applied as long as they can protect the side of the glass (G), such as corrugated cardboard.
  • the installation frames 351 and 352 may be provided as a pair on both sides of the transfer unit 100 in a direction perpendicular to the transfer direction D1. Additionally, the attachment robots 353 and 354 are installed on the installation frames 351 and 352 and are equipped to hold packaging materials and attach them to the outer surface of the polymer compound resin 30. They may be provided as a pair.
  • the control unit 600 can control the attachment robots 353 and 354 to attach the packaging material to the outer surface of the polymer compound when the glass G is transferred and positioned at the attachment portion 350.
  • the glass G may move in the transfer direction D1 and be located in the area where the attachment part 350 is installed.
  • the attachment robots 353 and 354 can be mounted on the upper part of the installation frames 351 and 352, and are controlled by the control unit 600 to hold the paper angle 40 or the moisture absorbent 50 and attach it to the side of the glass (G). Can be attached to.
  • a pair of attachment robots 353 and 354 can first attach paper angles 40 to both front corners of the glass G. And when the glass (G) moves to a predetermined position, the attachment robots (353, 354) can attach the moisture absorbent (50) to the surface of the polymer compound resin (30). Then, when the glass (G) moves to a predetermined position again, the attachment robots (353, 354) can attach the paper angles (40) to both rear corners of the glass (G).
  • the attachment portion 350 may further include a hot melt spray 355.
  • the control unit 600 sprays adhesive on the attachment surface of the packaging material using a hot melt spray 355 and attaches the packaging material to the side of the glass (G).
  • the attachment robots 353 and 354 can be controlled to do so.
  • the film packaging unit 400 may include a base frame 410, a film roller unit 420, and a film development unit 450.
  • the base frame 410 may have a moving rail formed in the first direction D2, which is a direction perpendicular to the transport direction D1.
  • the base frame 410 may be provided perpendicular to the transport direction D1 of the glass G, and may be provided in a ring shape with a penetrating portion through which the glass G can move.
  • the base frame 410 may extend long in a direction perpendicular to the transport direction D1 and can be divided into an area that serves as a path for transporting the glass (G) and an area where the film roller unit 420 is disposed. .
  • the film roller unit 420 is provided on the base frame 410, and the tubular film 60 can be wound thereon.
  • the film development unit 450 is provided on the base frame 410 and is provided to move in the first direction (D2) along the moving rail, and the tubular film pulled out from the film roller unit 420 to package the glass (G) 60) can be provided to deploy.
  • the film packaging unit 400 includes a cutting member 430 that cuts the tubular film 60 pulled out from the film roller unit 420, and a driving member that moves the film unfolding unit 450 in the first direction D2. It may further include.
  • the film roller unit 420 may be provided on one side of the transfer unit 100 and may be provided to unwind the tubular film 60 toward the base frame 410.
  • the cutting member 430 is provided between the film roller unit 420 and the base frame 410 and can cut the tubular film 60 when it is pulled out to a predetermined length.
  • the film unfolding unit 450 serves to unfold the tubular film 60 according to the size of the glass (G), and is perpendicular to the transfer direction (D1) along the rail formed on the base frame 410 and transfer unit 100. You can move in the direction toward .
  • the direction perpendicular to the transfer direction D1 and toward the transfer unit 100 is defined as the first direction D2.
  • the film development unit 450 may be moved in the first direction D2 by a driving member (not shown), and known technologies such as a motor may be used as the driving member.
  • the control unit 600 may control the cutting member 430 provided on the base frame 410 to cut the tubular film 60 pulled out from the film roller unit 420 into a predetermined size.
  • the film development unit 450 may be located adjacent to the film roller unit 420.
  • the control unit 600 may control the film unfolding unit 450 to unfold the cut tubular film 60 to fit the glass (G).
  • the film development unit 450 may include four finger members that are close to each other or radially away from each other, and the four finger members spread the tubular film 60 so that the size of the entrance of the internal hollow is the front of the glass (G).
  • the film can be spread to be larger than the side dimensions.
  • the control unit 600 may control the driving member to move the film development unit 450 in the first direction D2 so that the film development unit 450 is positioned at a position through which the glass G passes.
  • control unit 600 may drive the rolling member to move the film development unit 450 in the first direction D2 while the tubular film 60 is deployed.
  • the inlet of the tubular film 60 moved in the first direction D2 together with the film development unit 450 may be located in the transport path of the glass G.
  • the glass (G) whose side is packaged through the side packaging unit 300 can pass through the base frame 410 while moving in the transfer direction D1, and at this time enters the inner hollow of the tubular film 60.
  • Glass G may be accommodated inside the tubular film 60 and wrapped over the entire outer surface.
  • the film packaging unit 400 may further include a joining and cutting member 460 and a vacuum forming member 470.
  • the joining and cutting member 460 joins the tubular film 60 at the rear side (based on the transport direction D1) of the glass G after the glass G is completely accommodated in the tubular film 60. and can play a cutting role.
  • the vacuum forming member 470 can form a vacuum inside the tubular film 60 when the inlet of the tubular film 60 is bonded and the internal hollow is sealed. Thereby, the glass G can be sealed and packaged (see FIGS. 12 and 13).
  • the tubular film 60 may be made of low density polyethylene (LDPE).
  • LDPE low density polyethylene
  • Low-density polyethylene is a synthetic resin produced by polymerizing ethylene. It is a transparent solid at room temperature (density is 0.91 to 0.94) and has low crystallization, so it has excellent processability, flexibility, and transparency, so it can be used as a transparent film for packaging.
  • the material of the tubular film 60 is not limited to the above, and various materials can be applied as long as the glass (G) can be safely sealed and packaged.
  • the unloading unit 500 may include a second base member 550, a second loading table 510, and a second tilting member 530.
  • the second base member 550 is a member forming the base of the unloading unit 500.
  • the second loading table 510 is rotatably installed on the second base member 550, includes a 2-1 loading plate 511 supporting the bottom surface of the glass (G), and a 2-1 loading plate 511. ) It may include a 2-2 loading plate 512 that extends from and supports the side of the glass (G).
  • the second loading platform 510 may include a 2-1 loading plate 511 and a 2-2 loading plate 512, so that the side cross-sectional shape may be L-shaped. Glass (G) can be loaded on the second loading platform 510 while the 2-1 loading plate 511 is horizontal to the ground.
  • the second tilting member 530 may be installed on the second base member 550 and may be provided to rotate the second loading table 510.
  • the second tilting member 530 may be made of a hydraulic cylinder, the cylinder of the hydraulic cylinder is coupled to the second base member 550, and the rod of the hydraulic cylinder is coupled to the second loading stand 510,
  • the second loading table 510 can be rotated by hydraulic pressure.
  • the control unit 600 uses a second tilting member to rotate the second loading plate 510 so that the 2-1 loading plate 511 is in an upright state.
  • the operation of 530 can be controlled.
  • the unexplained code 151 denotes the first buffer unit 151
  • 152 denotes the second buffer unit 152.
  • the first buffer unit 151 and the second buffer unit 152 may serve to relieve impact when the glass G is transported.
  • the glass package may include glass (G), polymer compound resin 30, paper angle 40, moisture absorbent 50, and tubular film 60.
  • the polymer compound resin 30 may be provided to surround the edge side of the glass (G).
  • the paper angle may be attached to the edge of the glass (G) on the outer surface of the polymer compound resin 30, and the moisture absorbent 50 may be attached to the outer surface of the polymer compound resin 30.
  • the tubular film 60 can accommodate the polymer compound resin 30, the paper angle 40, and the glass G whose sides are packed with the moisture absorbent 50, and can be sealed and packaged. At this time, the interior of the tubular film 60 may form a vacuum state.
  • the glass packaging method according to an embodiment of the present invention is a method of automatically packaging glass (G) using the above-described glass packaging device 10, and includes all the components included in the above-described glass packaging device 10. You can. Hereinafter, duplicate descriptions of the same components as those described above will be omitted.
  • the glass packaging method according to an embodiment of the present invention may include a packaging preparation step (S10), a side packaging step (S30), and a film packaging step (S40). And the glass packaging method according to an embodiment of the present invention may further include a loading step (S20) and an unloading step (S50). Additionally, the glass packaging method according to an embodiment of the present invention may further include a glass information acquisition step and a glass information display step.
  • the packaging preparation step (S10) is the step of preparing glass (G).
  • the glass (G) to be packaged or the glass (G) coated in the previous step is prepared adjacent to the loading unit 200.
  • the glass information acquisition step is a step of removing the barcode containing information about the glass (G) from the side of the glass (G) and scanning it with a scanner before the loading step (S20). Through this, information on the glass (G) to be packaged can be automatically obtained.
  • the glass (G) prepared in the packaging preparation step (S10) is loaded on the first loading table 210, rotated in a horizontal state on the ground, and transferred to the transfer unit. This is the step of inputting (100).
  • the glass (G) loaded in an upright position on the first loading table 210 can be rotated to a horizontal state by the first tilting member 230 and then input into the transfer unit 100. .
  • the side packaging step (S30) is a step of packaging the edge side of the glass (G). Specifically, the side packaging step (S30) may further include a wrapping step (S31) and an attaching step (S32).
  • the wrapping step (S31) includes a wrapping step (S31) of wrapping the polymer compound resin 30 on the side of the glass (G).
  • the polymer compound resin 30 wound on the winding rollers 313 and 314 wraps the side of the glass (G) while wrapping around the side surface of the glass (G) as the glass (G) is transported. You can.
  • the attachment step (S32) is a step of attaching packaging materials to the outer surface of the polymer compound resin (30) using attachment robots (353, 354) after the wrapping step (S31).
  • the attachment robots (353, 354) grip or adsorb the paper angle (40) or the moisture absorbent (50), A paper angle 40 or a moisture absorbent 50 can be attached to the outer surface of the polymer compound resin 30.
  • the film packaging step (S40) is a step in which the glass (G) packaged in the side packaging step (S30) is accommodated inside the tubular film 60 and packaged to be sealed.
  • the tubular film 60 pulled out from the film roller unit 420 is cut to a predetermined size, the cut tubular film 60 is developed to fit the glass (G), and the film development unit ( The film development unit 450 may be moved in the first direction D2 so that the 450 is positioned at a position through which the glass G passes.
  • the glass (G) with its side wrapped can pass through the base frame 410 while moving in the transfer direction (D1), and at this time, the glass (G) is accommodated inside the tubular film 60 and wrapped over the entire outer surface area. You can.
  • the glass information display step is a step of attaching a barcode containing information about the glass (G) to the outer surface of the tubular film 60 after the film packaging step (S40) and before the unloading step (S50).
  • Information on the packaged glass (G) including information obtained in the glass information acquisition step, may be displayed on the glass package through a barcode.
  • the packed glasses (G) can be identified from each other by the barcode.
  • the unloading step (S50) is a step in which the glass (G) packaged in the film packaging step (S40) is loaded onto the second loading table 510, rotated to an upright position, and transported outside from the transfer unit 100.
  • the glass (G) horizontally loaded on the second loading table 510 is rotated to an upright position by the second tilting member 530 and then transferred from the transfer unit 100 to the outside. It may be returned. Thereby, the glass packaging process can be completed.
  • the glass packaging device and method according to the present invention can perform the work of packaging glass products or coated glass products in an automated manner using a mechanical device and a control unit that controls its operation. Accordingly, according to the embodiment of the present invention, the efficiency of packaging work can be increased and work safety can be increased compared to the existing packaging method performed manually by workers.
  • glass can be packaged more safely, thereby minimizing damage to glass due to collision or exposure to external air, thereby improving product quality.

Abstract

The present invention relates to a glass packaging apparatus and method. The glass packaging apparatus according to the present invention comprises: a transfer unit for moving glass in a transfer direction; a side-packaging unit for packaging the sides at the edges of the glass transferred by means of the transfer unit; and a film packaging unit for accommodating and packaging the glass inside a tube-type film so as to seal the glass having the sides packaged through the side-packaging unit, wherein the side-packaging unit includes a wrapping part for wrapping the sides of the glass with polymer compound resin.

Description

유리 포장 장치 및 방법Glass packaging device and method
관련출원과의 상호인용Cross-citation with related applications
본 출원은 2022년 06월 27일자 한국특허출원 제10-2022-0078447호에 기초한 우선권의 이익을 주장하며, 해당 한국특허출원 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 10-2022-0078447, dated June 27, 2022, and all contents disclosed in the Korean Patent Application document are included as part of this specification.
기술분야Technology field
본 발명은 유리 포장 장치 및 방법에 관한 것이다.The present invention relates to glass packaging devices and methods.
일반적으로 유리 및 코팅 유리의 경우, 지속적으로 습기에 노출이 되면 유리 표면 또는 코팅 유리 표면에 부식 또는 코팅막의 손상이 발생하게 된다. 이러한 손상을 방지하기 위해서는 PE, PVC, 알루미늄 호일 등의 자재를 활용하여 밀봉 포장을 실시한 후에 보관 및 유통하는 방법이 사용되고 있다. In general, in the case of glass and coated glass, continuous exposure to moisture causes corrosion or damage to the coating film on the glass surface or coated glass surface. To prevent such damage, a method of storing and distributing after sealed packaging using materials such as PE, PVC, and aluminum foil is used.
종래 방식에 따르면, 유리 또는 코팅 유리를 포장하는 작업은 수작업에 의해 진행되었다. 그런데, 유리 및 코팅유리 한 Package의 중량은 일반적으로 2.6 톤 정도되는 중량물이고, 유리라는 소재의 특성상 파손의 위험이 매우 높으며,0 유리 간의 접촉에 의해 손상의 위험이 상존하기 때문에, 기존에는 자동화된 설비의 도입에 한계가 있었다. According to the conventional method, packaging glass or coated glass was carried out manually. However, the weight of a package of glass and coated glass is generally about 2.6 tons, and the risk of damage is very high due to the nature of the glass material. Since there is always a risk of damage due to contact between glasses, existing automated There were limits to the introduction of equipment.
하지만 종래 기계화되지 않은 수작업에 의존하는 방식때문에, 유리가 파손되면 작업자가 부상을 입을 수 있으므로, 유리 포장을 위한 수작업은 숙련된 작업을 요하는 고난위도의 작업이다. 미숙한 작업자가 투입될 경우 인명피해가 발생할 수 있고, 수작업 포장은 작업 효율이 떨어지는 문제가 있었다. However, due to the conventional method of relying on manual labor rather than mechanization, workers may be injured if the glass breaks, so manual labor for glass packaging is a high-level task that requires skilled work. If inexperienced workers are employed, casualties may occur, and manual packaging has the problem of low work efficiency.
따라서, 기존의 작업방식인 수작업 포장을 대체할 수 있는 자동화 방식으로의 전환이 필요한 실정이다. Therefore, there is a need to switch to an automated method that can replace the existing manual packaging method.
본 발명은 전술한 문제점을 해결하기 위해 안출된 것으로서, 판형의 유리 또는 코팅된 유리를 더욱 안전하게 포장하는 유리 포장 장치 및 방법을 제공하는 것을 목적으로 한다.The present invention was devised to solve the above-described problems, and its purpose is to provide a glass packaging device and method for more safely packaging plate-shaped glass or coated glass.
본 발명은 하나 또는 패키지 형태의 유리를 더욱 안전하게 포장하여, 충돌이나 외기 노출에 의한 유리의 파손을 최소화하고, 이에 의해 제품성이 향상시키는 유리 포장 장치 및 방법을 제공하는 것을 목적으로 한다.The purpose of the present invention is to provide a glass packaging device and method that more safely packages single or packaged glass, minimizes damage to the glass due to collision or exposure to external air, and thereby improves product quality.
본 발명에 따른 유리 포장 장치는 유리를 이송방향으로 이동시키는 이송유닛과, 상기 이송유닛에 의해 이송되는 상기 유리의 가장자리 측면을 포장하는 측면포장유닛과, 상기 측면포장유닛을 통해 측면이 포장된 상기 유리를 밀봉하도록, 상기 유리를 튜브형 필름의 내부에 수용하여 포장하는 필름포장유닛을 포함하고, 상기 측면포장유닛은, 고분자 화합물 수지를 상기 유리의 측면에 랩핑하도록 구비되는 랩핑부를 포함한다. The glass packaging device according to the present invention includes a transfer unit that moves the glass in the transfer direction, a side packaging unit that packs an edge side of the glass transferred by the transfer unit, and a side packaging unit that packs the side surface of the glass. It includes a film packaging unit that accommodates and packages the glass inside a tubular film to seal the glass, and the side packaging unit includes a wrapping unit provided to wrap a polymer compound resin on the side of the glass.
상기 유리를 상기 이송유닛으로 투입시키도록, 소정 위치로 정렬시키는 로딩유닛; 및, 상기 필름포장유닛에서 밀봉되게 포장된 상기 유리를 상기 이송유닛으로부터 외부로 언로딩시키는 언로딩유닛과, 상기 로딩유닛과, 상기 언로딩유닛을 제어하는 제어부를 더 포함할 수 있다. a loading unit that aligns the glass to a predetermined position to feed it into the transfer unit; And, it may further include an unloading unit that unloads the glass sealed in the film packaging unit from the transfer unit to the outside, and a control unit that controls the loading unit and the unloading unit.
상기 측면포장유닛을 제어하는 제어부를 더 포함하고, 상기 랩핑부는 상기 이송유닛의 상기 이송방향에 수직한 방향의 양 측에 한 쌍으로 구비되는 지지프레임; 및, 상기 지지프레임에 설치되고 상기 유리의 측면에 랩핑되는 상기 고분자 화합물 수지가 권취되는 한 쌍의 권취롤러를 포함하고, 상기 제어부는, 상기 유리가 상기 이송방향을 따라 이송 시에, 상기 고분자 화합물 수지가 상기 유리의 측면을 감싸도록 한 쌍의 상기 권취롤러의 위치를 제어할 수 있다. It further includes a control unit that controls the side packaging unit, and the wrapping unit includes a pair of support frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction. and a pair of winding rollers installed on the support frame and wound with the polymer compound resin wrapped on a side of the glass, wherein the control unit, when the glass is transported along the transport direction, rolls the polymer compound The position of the pair of winding rollers can be controlled so that the resin covers the side of the glass.
상기 측면포장유닛은, 상기 유리의 측면에 랩핑된 상기 고분자 화합물 수지의 외면에 포장자재를 부착하도록 구비되는 부착부를 더 포함할 수 있다. The side packaging unit may further include an attachment portion provided to attach the packaging material to the outer surface of the polymer compound resin wrapped on the side of the glass.
상기 부착부는, 상기 이송유닛의 상기 이송방향에 수직한 방향의 양 측에 한 쌍으로 구비되는 설치프레임; 및, 상기 설치프레임에 설치되고, 상기 포장자재를 파지하여 상기 고분자 화합물 수지의 외면에 부착하도록 구비되는 한 쌍의 부착로봇을 포함하고, 상기 제어부는 상기 유리가 이송되어 상기 부착부의 위치에 위치하면, 상기 포장자재를 상기 고분자 화합물의 외면에 부착하도록 상기 부착로봇을 제어할 수 있다. The attachment portion includes a pair of installation frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction; And, a pair of attachment robots installed on the installation frame and equipped to hold the packaging material and attach it to the outer surface of the polymer compound resin, wherein the control unit is configured to move the glass and place it at the location of the attachment unit. , the attachment robot can be controlled to attach the packaging material to the outer surface of the polymer compound.
상기 포장자재는, 상기 유리의 모서리를 감싸도록 부착되는 종이앵글과, 상기 고분자 화합물 수지의 외면에 부착되는 흡습제 중 적어도 하나를 포함할 수 있다. The packaging material may include at least one of a paper angle attached to surround the edge of the glass and a moisture absorbent attached to the outer surface of the polymer compound resin.
상기 필름포장유닛은, 상기 이송방향에 수직한 방향인 제1 방향으로 이동레일이 형성된 베이스프레임과, 상기 베이스프레임에 구비되고, 상기 튜브형 필름이 권취되는 필름롤러부와, 상기 베이스프레임에 구비되고 상기 이동레일을 따라 상기 제1 방향으로 이동하게 구비되고, 상기 유리를 포장하도록 상기 필름롤러부에서 인출된 상기 튜브형 필름을 전개하게 구비되는 필름전개부를 포함할 수 있다. The film packaging unit includes a base frame on which a moving rail is formed in a first direction perpendicular to the transport direction, a film roller unit provided on the base frame and on which the tubular film is wound, and a base frame, It is provided to move in the first direction along the moving rail, and may include a film development unit provided to unfold the tubular film pulled out from the film roller unit to package the glass.
상기 필름포장유닛을 제어하는 제어부를 더 포함하고, 상기 필름포장유닛은, 상기 필름롤러부에서 인출된 상기 튜브형 필름을 절단하는 절단부재 및, 상기 필름전개부를 상기 제1 방향으로 이동시키는 구동부재를 더 포함하고, 상기 제어부는, 상기 필름롤러부로부터 인출된 상기 튜브형 필름을 소정 크기로 절단하도록 상기 베이스프레임에 구비된 절단부재를 제어하고, 절단된 상기 튜브형 필름을 상기 유리에 맞게 전개하도록 상기 필름전개부를 제어하고, 상기 필름전개부가 상기 유리가 통과하는 위치에 위치하도록, 상기 필름전개부를 상기 제1 방향으로 이동시키게 상기 구동부재를 제어할 수 있다. It further includes a control unit that controls the film packaging unit, wherein the film packaging unit includes a cutting member that cuts the tubular film pulled out from the film roller unit, and a driving member that moves the film unfolding unit in the first direction. Further comprising: the control unit controls a cutting member provided in the base frame to cut the tubular film drawn out from the film roller unit to a predetermined size, and unfolds the cut tubular film to fit the glass. The driving member may be controlled to control the development unit and move the film development unit in the first direction so that the film development unit is positioned at a position through which the glass passes.
본 발명에 따른 유리 포장 방법은 유리를 준비하는 포장준비단계와, 상기 유리의 가장자리 측면을 포장하는 측면포장단계와, 상기 측면포장단계에서 포장된 상기 유리를 튜브형 필름의 내부에 수용하여 밀봉되게 포장하는 필름포장단계를 포함하고, 상기 측면포장단계는, 고분자 화합물 수지를 상기 유리의 측면에 랩핑하는 랩핑단계를 포함한다. The glass packaging method according to the present invention includes a packaging preparation step of preparing glass, a side packaging step of packaging the edge side of the glass, and the glass packaged in the side packaging step is accommodated inside a tubular film and packaged to be sealed. A film packaging step is included, and the side packaging step includes a wrapping step of wrapping a polymer compound resin on the side of the glass.
상기 측면포장단계 전에, 상기 포장준비단계에서 준비된 상기 유리를 제1 적재대에 적재한 후, 지면에 수평한 상태로 회전시키고, 이송유닛으로 투입하는 로딩단계; 및 상기 필름포장단계에서 포장된 상기 유리를 제2 적재대에 적재하고, 직립상태로 회전시켜서 상기 이송유닛으로부터 외부로 반송시키는 언로딩단계를 포함할 수 있다. Before the side packaging step, a loading step of loading the glass prepared in the packaging preparation step on a first loading stand, rotating it horizontally on the ground, and putting it into a transfer unit; And it may include an unloading step of loading the glass packaged in the film packaging step on a second loading table, rotating it to an upright position, and transporting it to the outside from the transfer unit.
상기 측면포장단계는 상기 랩핑단계 이후에, 부착로봇을 이용하여 상기 고분자 화합물 수지의 외면에 포장자재를 부착하는 부착단계를 더 포함할 수 있다. The side packaging step may further include an attachment step of attaching the packaging material to the outer surface of the polymer compound resin using an attachment robot after the wrapping step.
이와 같이 본 발명에 따른 유리 포장 장치 및 방법은 측면포장유닛에 의해 유리의 측면을 1차적으로 포장하고, 필름포장유닛에 의해 유리를 2차적으로 포장함으로써, 유리를 더욱 안전하게 포장할 수 있다. As such, the glass packaging device and method according to the present invention can package glass more safely by primarily packaging the side of the glass with the side packaging unit and secondarily packaging the glass with the film packaging unit.
따라서 본 발명의 실시예에 따르면 유리를 더욱 안전하게 포장할 수 있어서, 충돌이나 외기 노출에 의한 유리의 파손을 최소화할 수 있고, 이에 의해 제품성이 향상될 수 있다. Therefore, according to an embodiment of the present invention, glass can be packaged more safely, and damage to the glass due to collision or exposure to external air can be minimized, thereby improving product quality.
도 1은 본 발명의 실시예에 의한 유리 포장 장치를 도시한 사시도이다.Figure 1 is a perspective view showing a glass packaging device according to an embodiment of the present invention.
도 2는 본 발명의 실시예에 의한 유리 포장 장치를 도시한 것으로, 유리 포장 장치의 평면을 도시한 평면도이다. Figure 2 shows a glass packaging device according to an embodiment of the present invention, and is a plan view showing the top of the glass packaging device.
도 3은 본 발명의 실시예에 의한 유리 포장 장치의 로딩유닛과 랩핑부를 도시한 도면이다. Figure 3 is a diagram showing a loading unit and a wrapping unit of a glass packaging device according to an embodiment of the present invention.
도 4는 본 발명의 실시예에 의한 유리 포장 방법의 랩핑단계를 도시한 도면이다. Figure 4 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention.
도 5는 본 발명의 실시예에 의한 유리 포장 방법의 랩핑단계를 도시한 도면이다. Figure 5 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention.
도 6은 본 발명의 실시예에 따른 측면포장유닛에 의해 측면이 포장된 유리의 측면을 도시한 측면도이다. Figure 6 is a side view showing the side of glass whose side is packaged by a side packaging unit according to an embodiment of the present invention.
도 7은 본 발명의 실시예에 따른 측면포장유닛에 의해 측면이 포장된 유리의 상면을 도시한 상면도이다. Figure 7 is a top view showing the top surface of glass whose sides are packaged by a side packaging unit according to an embodiment of the present invention.
도 8은 본 발명의 실시예에 따른 유리 포장 방법의 부착단계를 도시한 도면이다. Figure 8 is a diagram showing the attachment step of the glass packaging method according to an embodiment of the present invention.
도 9는 본 발명의 실시예에 따른 유리 포장 방법의 필름포장단계를 도시한 도면이다. Figure 9 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention.
도 10은 본 발명의 실시예에 따른 필름포장유닛에 의해 포장된 유리의 상면을 도시한 상면도이다.Figure 10 is a top view showing the top surface of glass packaged by a film packaging unit according to an embodiment of the present invention.
도 11은 본 발명의 실시예에 따른 유리 포장 방법의 필름포장단계를 도시한 도면이다. Figure 11 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention.
도 12는 본 발명의 실시예에 따른 유리 포장 방법의 언로딩단계를 도시한 도면이다. Figure 12 is a diagram showing the unloading step of the glass packaging method according to an embodiment of the present invention.
도 13은 본 발명의 실시예에 따른 유리 포장 방법의 튜브형 필름 절단 및 진공 형성 과정을 도시한 도면이다. Figure 13 is a diagram showing the tubular film cutting and vacuum forming process of the glass packaging method according to an embodiment of the present invention.
도 14는 본 발명의 실시예에 따른 유리 포장 방법의 플로우차트를 도시한 도면이다. Figure 14 is a diagram showing a flow chart of a glass packaging method according to an embodiment of the present invention.
이하, 첨부된 도면에 따라 본 발명의 실시예를 상세하게 설명한다.Hereinafter, embodiments of the present invention will be described in detail according to the attached drawings.
먼저, 이하에서 설명되는 실시예들은 본 발명인 유리 포장 장치 및 방법의 기술적인 특징을 이해시키기에 적합한 실시예들이다. 다만, 본 발명이 이하에서 설명되는 실시예에 한정하여 적용되거나 설명되는 실시예들에 의하여 본 발명의 기술적 특징이 제한되는 것이 아니며, 본 발명의 기술 범위 내에서 다양한 변형 실시가 가능하다.First, the embodiments described below are suitable for understanding the technical features of the glass packaging device and method of the present invention. However, the technical features of the present invention are not limited to the embodiments described or applied to the embodiments described below, and various modifications and implementations are possible within the technical scope of the present invention.
도 1은 본 발명의 실시예에 의한 유리 포장 장치를 도시한 사시도이고, 도 2는 본 발명의 실시예에 의한 유리 포장 장치를 도시한 것으로, 유리 포장 장치의 평면을 도시한 평면도이고, 도 3은 본 발명의 실시예에 의한 유리 포장 장치의 로딩유닛과 랩핑부를 도시한 도면이고, 도 4는 본 발명의 실시예에 의한 유리 포장 방법의 랩핑단계를 도시한 도면이고, 도 5는 본 발명의 실시예에 의한 유리 포장 방법의 랩핑단계를 도시한 도면이고, 도 6은 본 발명의 실시예에 따른 측면포장유닛에 의해 측면이 포장된 유리의 측면을 도시한 측면도이고, 도 7은 본 발명의 실시예에 따른 측면포장유닛에 의해 측면이 포장된 유리의 상면을 도시한 상면도이고, 도 8은 본 발명의 실시예에 따른 유리 포장 방법의 부착단계를 도시한 도면이다. Figure 1 is a perspective view showing a glass packaging device according to an embodiment of the present invention, Figure 2 is a plan view showing a glass packaging device according to an embodiment of the present invention, and Figure 3 is a diagram showing the loading unit and the wrapping part of the glass packaging device according to an embodiment of the present invention, Figure 4 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention, and Figure 5 is a diagram showing the wrapping step of the glass packaging method according to an embodiment of the present invention. It is a diagram showing the wrapping step of the glass packaging method according to an embodiment, Figure 6 is a side view showing the side of the glass wrapped by the side packaging unit according to an embodiment of the present invention, and Figure 7 is a side view of the glass packaging method according to the embodiment of the present invention. It is a top view showing the top surface of glass whose sides are packaged by a side packaging unit according to an embodiment, and Figure 8 is a diagram showing the attachment step of the glass packaging method according to an embodiment of the present invention.
도 9는 본 발명의 실시예에 따른 유리 포장 방법의 필름포장단계를 도시한 도면이고, 도 10은 본 발명의 실시예에 따른 필름포장유닛에 의해 포장된 유리의 상면을 도시한 상면도이고, 도 11은 본 발명의 실시예에 따른 유리 포장 방법의 필름포장단계를 도시한 도면이고, 도 12는 본 발명의 실시예에 따른 유리 포장 방법의 언로딩단계를 도시한 도면이고, 도 13은 본 발명의 실시예에 따른 유리 포장 방법의 튜브형 필름 절단 및 진공 형성 과정을 도시한 도면이고, 도 14는 본 발명의 실시예에 따른 유리 포장 방법의 플로우차트를 도시한 도면이다. Figure 9 is a diagram showing the film packaging step of the glass packaging method according to an embodiment of the present invention, and Figure 10 is a top view showing the top surface of glass packaged by a film packaging unit according to an embodiment of the present invention. Figure 11 is a view showing the film packaging step of the glass packaging method according to an embodiment of the present invention, Figure 12 is a view showing the unloading step of the glass packaging method according to an embodiment of the present invention, and Figure 13 is a view showing the film packaging step of the glass packaging method according to an embodiment of the present invention. This is a diagram showing the tubular film cutting and vacuum forming process of the glass packaging method according to an embodiment of the invention, and Figure 14 is a diagram showing a flow chart of the glass packaging method according to an embodiment of the present invention.
도 1 내지 도 13을 참조하면, 본 발명의 실시예에 의한 유리 포장 장치(10)는, 유리(G)를 이송시키는 이송유닛(100)과, 측면포장유닛(300)과, 필름포장유닛(400)을 포함한다. 또한 본 발명의 실시예에 따른 유리 포장 장치(10)는 로딩유닛(200)과, 언로딩유닛(500) 및 제어부(600)를 더 포함할 수 있다. 1 to 13, the glass packaging device 10 according to an embodiment of the present invention includes a transfer unit 100 for transferring glass (G), a side packaging unit 300, and a film packaging unit ( 400). In addition, the glass packaging device 10 according to an embodiment of the present invention may further include a loading unit 200, an unloading unit 500, and a control unit 600.
예를 들어 본 발명에 적용되는 유리(G)는 판형의 유리 또는 판형의 유리를 코팅한 코팅유리일 수 있다. 그리고 본 발명의 실시예에 의해 포장되는 유리(G)는, 한 장 또는, 소정 개수의 판형 유리 또는 코팅유리가 적층된 상태인 유리 패키지(Package)일 수 있다. 단 본 발명의 실시예에 의해 포장되는 대상인 유리(G)는 상기한 바에 한정하는 것은 아니고, 포장이 가능한 형태의 다양한 유리가 적용될 수 있다. For example, the glass (G) applied to the present invention may be plate-shaped glass or coated glass coated with plate-shaped glass. And the glass (G) packaged according to the embodiment of the present invention may be a glass package in which one sheet or a predetermined number of plate-shaped glass or coated glass are laminated. However, the glass (G) that is packaged according to the embodiment of the present invention is not limited to the above, and various types of glass that can be packaged can be applied.
이송유닛(100)은 유리(G)를 이송방향(D1)으로 이동시키도록 구비된다. The transfer unit 100 is provided to move the glass (G) in the transfer direction (D1).
구체적으로 본 발명의 실시예에 따른 유리 포장 장치(10)는, 로딩유닛(200)과, 측면포장유닛(300)과, 필름포장유닛(400) 및 언로딩유닛(500)이 이송방향(D1)을 따라 순차적으로 배치될 수 있다. 이송유닛(100)은 측면포장유닛(300)과, 필름포장유닛(400)에 연속적으로 또는 복수의 부재가 단속적으로 형성될 수 있다. Specifically, the glass packaging device 10 according to an embodiment of the present invention includes a loading unit 200, a side packaging unit 300, a film packaging unit 400, and an unloading unit 500 in the transfer direction (D1). ) can be arranged sequentially. The transfer unit 100 may be formed continuously or as a plurality of members intermittently on the side packaging unit 300 and the film packaging unit 400.
예를 들어 이송유닛(100)은 컨베이어 벨트 또는 컨베이어 벨트 또는 컨베이어 롤러 등을 포함할 수 있다. 다만 이송유닛(100)의 구성은 상기한 바에 한정하는 것은 아니고, 로딩유닛(200)에 의해 투입된 유리(G)를 이송방향(D1)으로 이송시킬 수 있다면 다양한 장치가 적용될 수 있다. For example, the transfer unit 100 may include a conveyor belt, a conveyor belt, or a conveyor roller. However, the configuration of the transfer unit 100 is not limited to the above, and various devices can be applied as long as the glass G loaded by the loading unit 200 can be transferred in the transfer direction D1.
로딩유닛(200)은 유리(G)를 이송유닛(100)으로 투입시키도록, 소정 위치로 정렬시킬 수 있다. 구체적으로 로딩유닛(200)은 코팅된 유리(G)를 포장 공정에 투입시키기 위한 구성으로, 이송유닛(100)에 로딩하기 위한 구성이다. 수직으로 적재된 유리(G)는, 로딩유닛(200)에 의해 수평한 상태로 회전되어 이송유닛(100)으로 투입된다. The loading unit 200 can be aligned at a predetermined position to feed the glass (G) into the transfer unit 100. Specifically, the loading unit 200 is configured to transfer the coated glass (G) into the packaging process and is configured to load it into the transfer unit 100. The vertically loaded glass (G) is rotated in a horizontal state by the loading unit 200 and fed into the transfer unit 100.
측면포장유닛(300)은, 로딩유닛(200)에 의해 투입된 유리(G)의 가장자리 측면을 포장할 수 있다. The side packaging unit 300 can pack the edge side of the glass G loaded by the loading unit 200.
측면포장유닛(300)은 유리(G)의 외면 전 영역을 필름으로 포장하기 전에, 손상되기 쉽고 날카로운 부분을 포함하는 유리(G)의 측면을 1차적으로 보호하기 위한 구성이다. 코팅된 유리(G)의 가장자리 테두리에 위치한 측면을 수지, 종이 포장재 등으로 감싸서 유리의 날카로운 부분을 커버할 수 있다. The side packaging unit 300 is configured to primarily protect the side of the glass (G), which includes easily damaged and sharp parts, before packaging the entire outer surface area of the glass (G) with a film. The side located on the edge of the coated glass (G) can be wrapped with resin, paper packaging, etc. to cover the sharp parts of the glass.
필름포장유닛(400)은 측면포장유닛(300)을 통해 측면이 포장된 유리(G)를 밀봉하도록, 유리(G)를 튜브형 필름(60)의 내부에 수용하여 포장할 수 있다. 예를 들어 필름포장유닛(400)은 스트레치 후드 시스템으로 구현될 수 있다. 다만 필름포장유닛(400)의 종류는 상기한 바에 한정하는 것은 아니고, 유리(G)를 튜브형 필름(60)으로 포장하여 밀봉할 수 있다면 다양한 장치가 적용될 수 있다. The film packaging unit 400 can package the glass (G) by accommodating it inside the tubular film 60 so that the side of the packaged glass (G) is sealed through the side packaging unit 300. For example, the film packaging unit 400 may be implemented as a stretch hood system. However, the type of film packaging unit 400 is not limited to the above, and various devices can be applied as long as the glass (G) can be packaged and sealed with the tubular film 60.
이와 같이 본 발명은 측면포장유닛(300)에 의해 유리(G)의 측면을 1차적으로 포장하고, 필름포장유닛(400)에 의해 유리(G)를 2차적으로 포장하는 것을 특징으로 한다.As such, the present invention is characterized in that the side of the glass (G) is primarily packaged by the side packaging unit (300) and the glass (G) is secondarily packaged by the film packaging unit (400).
언로딩유닛(500)은 필름포장유닛(400)에서 밀봉되게 포장된 유리(G)를 이송유닛(100)으로부터 외부로 언로딩시킬 수 있다. 구체적으로 언로딩유닛(500)은 필름포장유닛(400)을 통해 밀봉 포장된 유리(G)를 보관 및 유통을 위해 외부로 반출하기 위한 구성으로, 유리(G)를 이송유닛(100)으로부터 외부로 언로딩할 수 있다. 이송유닛(100)에 의해 수평으로 이송된 유리(G)는 언로딩유닛(500)에 의해 직립된 상태로 회전되어 반송될 수 있다. The unloading unit 500 can unload the glass G that has been sealed in the film packaging unit 400 from the transfer unit 100 to the outside. Specifically, the unloading unit 500 is configured to transport glass (G) sealed and packaged through the film packaging unit 400 to the outside for storage and distribution, and transports the glass (G) from the transfer unit 100 to the outside. It can be unloaded with . The glass (G) horizontally transferred by the transfer unit 100 may be rotated and conveyed in an upright state by the unloading unit 500.
제어부(600)는, 이송유닛(100)과, 로딩유닛(200)과, 측면포장유닛(300)과, 필름포장유닛(400) 및, 언로딩유닛(500)의 작동을 제어하도록 구비될 수 있다. The control unit 600 may be provided to control the operation of the transfer unit 100, the loading unit 200, the side packaging unit 300, the film packaging unit 400, and the unloading unit 500. there is.
구체적으로 유리(G)는 유리 포장 장치(10)로 이송되면, 제어부(600)의 제어에 의해 자동으로 이송유닛(100)에 의해 이송되면서, 로딩유닛(200)과, 측면포장유닛(300)과, 필름포장유닛(400) 및, 언로딩유닛(500)에서의 공정이 자동으로 수행될 수 있다. 예를 들어 각 유닛에서의 작업 시간이 약 2분을 넘지 않게 함으로써 전체 작업시간을 줄여서 효율성과 작업성을 향상시킬 수 있다. Specifically, when the glass (G) is transferred to the glass packaging device 10, it is automatically transferred by the transfer unit 100 under the control of the control unit 600, and the loading unit 200 and the side packaging unit 300 And, the processes in the film packaging unit 400 and the unloading unit 500 can be performed automatically. For example, by ensuring that the work time in each unit does not exceed about 2 minutes, the overall work time can be reduced to improve efficiency and workability.
이와 같이 본 발명에 따른 유리 포장 장치(10)는 유리(G) 또는 코팅 유리 제품을 포장하기 위한 작업을 기계 장치의 운전과 제어부(600)의 제어에 의해 자동화방식으로 진행할 수 있다. 이에 의해 본 발명의 실시예는, 기존의 작업자의 수작업에 의한 포장 방식에 비해 포장 작업 효율을 높일 수 있고, 작업 안전성을 증대시킬 수 있다. In this way, the glass packaging device 10 according to the present invention can perform the work of packaging glass (G) or coated glass products in an automated manner by operating the mechanical device and controlling the control unit 600. Accordingly, the embodiment of the present invention can increase packaging work efficiency and improve work safety compared to the existing manual packaging method by workers.
또한 본 발명의 실시예에 따르면 유리(G)를 더욱 안전하게 포장할 수 있으므로, 충돌이나 외기 노출에 의한 유리(G)의 파손을 최소화할 수 있고, 이에 의해 제품성이 향상될 수 있다. In addition, according to an embodiment of the present invention, the glass (G) can be packaged more safely, so damage to the glass (G) due to collision or exposure to external air can be minimized, thereby improving product quality.
도 3을 참조하면 로딩유닛(200)은, 제1 베이스부재(250)와, 제1 적재대(210) 및, 제1 틸팅부재(230)를 포함할 수 있다. Referring to FIG. 3 , the loading unit 200 may include a first base member 250, a first loading table 210, and a first tilting member 230.
제1 베이스부재(250)는 로딩유닛(200)의 베이스를 이루는 부재이다. The first base member 250 is a member that forms the base of the loading unit 200.
제1 적재대(210)는 제1 베이스부재(250)에 회전 가능하게 설치되고, 유리(G)의 바닥면 지지하는 제1-1 적재판(211)과, 제1-1 적재판(211)으로부터 연장되고 유리(G)의 측면을 지지하는 제1-2 적재판(212)을 포함할 수 있다. The first loading table 210 is rotatably installed on the first base member 250, includes a 1-1 loading plate 211 supporting the bottom surface of the glass (G), and a 1-1 loading plate 211. ) It may include a 1-2 loading plate 212 that extends from and supports the side of the glass (G).
구체적으로 제1 적재대(210)는 제1-1 적재판(211)과 제1-2 적재판(212)을 구비하여 측 단면 형상이 L형으로 형성될 수 있다. 유리(G)는 제1-1 적재판(211)이 직립인 상태에서 제1 적재대(210)에 적재될 수 있다. Specifically, the first loading platform 210 may be provided with a 1-1 loading plate 211 and a 1-2 loading plate 212, so that the side cross-sectional shape may be L-shaped. Glass (G) can be loaded on the first loading table 210 while the 1-1 loading plate 211 is upright.
제1 틸팅부재(230)는 제1 베이스부재(250)에 설치되고, 제1 적재대(210)를 회전시키도록 구비되는 제1 틸팅부재(230)를 포함하고, The first tilting member 230 is installed on the first base member 250 and includes a first tilting member 230 provided to rotate the first loading table 210,
예를 들어 제1 틸팅부재(230)는 유압실린더로 이루어질 수 있고, 유압실린더의 실린더는 제1 베이스부재(250)에 결합되고, 유압실린더의 로드는 제1 적재대(210)에 결합되고, 유압에 의해 제1 적재대(210)를 회전시킬 수 있다. For example, the first tilting member 230 may be made of a hydraulic cylinder, the cylinder of the hydraulic cylinder is coupled to the first base member 250, and the rod of the hydraulic cylinder is coupled to the first loading stand 210, The first loading table 210 can be rotated by hydraulic pressure.
제어부(600)는 유리(G)가 제1 적재대(210)에 안착되면, 제1-2 적재판(212)이 수평을 이루게 제1 적재대(210)가 회전되도록 제1 틸팅부재(230)의 작동을 제어할 수 있다. When the glass (G) is placed on the first loading table 210, the control unit 600 operates the first tilting member 230 so that the first loading plate 210 is rotated so that the first-2 loading plate 212 is horizontal. ) operation can be controlled.
여기서 직립 상태는 제1-1 적재판(211)이 지면과 수평을 이루지 않는 상태로서, 지면과 90도에 가까운 둔각을 이루는 상태를 의미한다. 일례로 유리(G)의 적재 시에 제1-1 적재판(211)은 지면과 약 87도 정도의 각도를 이루를 있으나, 직립 상태는 이에 한정하는 것은 아니다. 수평 상태는 지면과 평행한 상태를 의미한다. Here, the upright state means a state in which the 1-1 loading plate 211 is not horizontal with the ground and forms an obtuse angle close to 90 degrees with the ground. For example, when loading glass (G), the 1-1 loading plate 211 forms an angle of about 87 degrees with the ground, but the upright state is not limited to this. The horizontal state means parallel to the ground.
도 3 내지 도 7을 참조하면, 측면포장유닛(300)은 랩핑부(310)를 포함한다. 그리고 측면포장유닛(300)은 부착부(350)를 더 포함할 수 있다. 측면포장유닛(300)은 유리(G)의 측면 둘레를 따라 수지를 랩핑하고, 수지의 표면에 종이앵글(40), 흡습제(50) 등을 부착하도록 구비된다. Referring to FIGS. 3 to 7 , the side packaging unit 300 includes a wrapping portion 310. And the side packaging unit 300 may further include an attachment portion 350. The side packaging unit 300 is equipped to wrap the resin along the side circumference of the glass (G) and attach a paper angle 40, a moisture absorbent 50, etc. to the surface of the resin.
랩핑부(310)는 고분자 화합물 수지(30)를 유리(G)의 측면에 랩핑하도록 구비된다. The wrapping part 310 is provided to wrap the polymer compound resin 30 on the side of the glass (G).
구체적으로 랩핑부(310)는 지지프레임(311, 312) 및, 권취롤러(313, 314)를 포함할 수 있다.Specifically, the wrapping part 310 may include support frames 311 and 312 and winding rollers 313 and 314.
지지프레임(311, 312)은 이송유닛(100)의 이송방향(D1)에 수직한 방향의 양 측에 한 쌍으로 구비될 수 있다. The support frames 311 and 312 may be provided in pairs on both sides of the transfer unit 100 in a direction perpendicular to the transfer direction D1.
권취롤러(313, 314)는 지지프레임(311, 312)에 설치되고 유리(G)의 측면에 랩핑되는 고분자 화합물 수지(30)가 권취되고, 한 쌍으로 마련될 수 있다. The winding rollers 313 and 314 are installed on the support frames 311 and 312 and wind the polymer compound resin 30 wrapped around the side of the glass (G), and may be provided as a pair.
구체적으로 고분자 화합물 수지(30)의 양 측부가 권취롤러(313, 314)에 권취될 수 있고, 로딩유닛(200)에 의해 투입된 유리(G)의 전방(이송방향(D1)을 기준으로 함) 측면이 고분자 화합물 수지(30)에 접촉될 수 있다(도 3 참조). 이후 유리(G)가 이송방향(D1)을 따라 이동하면서유리(G)의 측부(이송방향(D1) 기준) 측면이 고분자 화합물 수지(30) 의해 포장될 수 있다. Specifically, both sides of the polymer compound resin 30 may be wound on the winding rollers 313 and 314, and the front of the glass G introduced by the loading unit 200 (based on the transfer direction D1) The side surface may be in contact with the polymer compound resin 30 (see FIG. 3). Thereafter, as the glass G moves along the transport direction D1, the side of the glass G (based on the transport direction D1) may be packed with the polymer compound resin 30.
고분자 화합물 수지(30)가 유리(G)의 측부 측면의 단부에 도달하면, 한 쌍의 권취롤러(313, 314)는 서로 가까워지는 방향으로 이동할 수 있고, 이에 의해 유리(G)의 후방 측면도 포장될 수 있다(도 4, 도 5 참조). 이에 의해 랩핑부(310)는 유리(G)의 측면의 전 영역에 고분자 화합물 수지(30)를 랩핑할 수 있다. When the polymer compound resin 30 reaches the end of the side surface of the glass G, the pair of winding rollers 313 and 314 can move in a direction closer to each other, thereby wrapping the rear side of the glass G as well. It can be (see Figures 4 and 5). As a result, the wrapping part 310 can wrap the polymer compound resin 30 on the entire area of the side surface of the glass (G).
제어부(600)는, 유리(G)가 이송방향(D1)을 따라 이송 시에, 고분자 화합물 수지(30)가 유리(G)의 측면을 감싸도록 한 쌍의 권취롤러(313, 314)의 위치를 제어할 수 있다. 즉 권취롤러(313, 314)는 제어부(600)의 제어에 의해 자동을 구동되어 유리(G)의 측면을 감싸도록 구동될 수 있다. The control unit 600 positions the pair of winding rollers 313 and 314 so that the polymer compound resin 30 surrounds the side of the glass (G) when the glass (G) is transported along the transport direction (D1). can be controlled. That is, the winding rollers 313 and 314 may be automatically driven under the control of the control unit 600 to surround the side of the glass G.
예를 들어 고분자 화합물 수지(30)는 폴리에틸렌폼(Polyethylene Foam: PE Form)으로 마련될 수 있다. 다만 고분자 화합물 수지(30)의 재질은 이에 한정하는 것은 아니고, 유리(G)의 측면에 랩핑되어 유리(G)의 측면을 보호할 수 있다면 다양한 재질이 적용될 수 있다. For example, the polymer compound resin 30 may be made of polyethylene foam (PE Form). However, the material of the polymer compound resin 30 is not limited to this, and various materials can be applied as long as it can be wrapped on the side of the glass (G) to protect the side of the glass (G).
부착부(350)는 유리(G)의 측면에 랩핑된 고분자 화합물 수지(30)의 외면에 포장자재를 부착하도록 구비될 수 있다. The attachment portion 350 may be provided to attach packaging materials to the outer surface of the polymer compound resin 30 wrapped on the side of the glass (G).
구체적으로 부착부(350)는, 설치프레임(351, 352)과, 부착로봇(353, 354)을 포함할 수 있다. 도 7에는 부착로봇(353, 354)에 의해 고분자 화합물 수지(30)의 외면에 포장자재들이 부착된 상태를 도시한 것이고, 도 8은 부착로봇(353, 354)에 의해 포장자재가 부착되는 과정을 도시한 것이다. Specifically, the attachment unit 350 may include installation frames 351 and 352 and attachment robots 353 and 354. Figure 7 shows the packaging materials attached to the outer surface of the polymer compound resin 30 by the attachment robots 353 and 354, and Figure 8 shows the process of packaging materials being attached by the attachment robots 353 and 354. It shows.
예를 들어 포장자재는, 유리(G)의 모서리를 감싸도록 부착되는 종이앵글(40)과, 고분자 화합물 수지(30)의 외면에 부착되는 흡습제(50) 중 적어도 하나를 포함할 수 있다. 일례로 도시된 실시예와 같이 4개의 종이앵글(40)이 고분자 화합물 수지(30)의 외면 중, 유리(G)의 모서리에 위치한 영역에 부착될 수 있다. 그리고 2개의 흡습제(50)가 고분자 화합물 수지(30)의 외면 중, 이송방향(D1)에 수직한 방향의 양 측면에 부착될 수 있다. For example, the packaging material may include at least one of a paper angle 40 attached to surround the edge of the glass G and a moisture absorbent 50 attached to the outer surface of the polymer compound resin 30. As an example, as shown in the illustrated embodiment, four paper angles 40 may be attached to an area located at the corner of the glass G on the outer surface of the polymer compound resin 30. Additionally, two moisture absorbents 50 may be attached to both sides of the outer surface of the polymer compound resin 30 in a direction perpendicular to the transport direction D1.
단 포장자재는 종이앵글(40)과 흡습제(50)에 한정하는 것은 아니고, 골판지 등 유리(G)의 측면을 보호할 수 있다면 다양한 재질과 종류가 적용될 수 있다. However, packaging materials are not limited to the paper angle 40 and the moisture absorbent 50, and various materials and types can be applied as long as they can protect the side of the glass (G), such as corrugated cardboard.
설치프레임(351, 352)은, 이송유닛(100)의 이송방향(D1)에 수직한 방향의 양 측에 한 쌍으로 구비될 수 있다. 그리고 부착로봇(353, 354)은 설치프레임(351, 352)에 설치되고, 포장자재를 파지하여 고분자 화합물 수지(30)의 외면에 부착하도록 구비되고 한 쌍으로 마련될 수 있다. The installation frames 351 and 352 may be provided as a pair on both sides of the transfer unit 100 in a direction perpendicular to the transfer direction D1. Additionally, the attachment robots 353 and 354 are installed on the installation frames 351 and 352 and are equipped to hold packaging materials and attach them to the outer surface of the polymer compound resin 30. They may be provided as a pair.
제어부(600)는 유리(G)가 이송되어 부착부(350)의 위치에 위치하면, 포장자재를 고분자 화합물의 외면에 부착하도록 부착로봇(353, 354)을 제어할 수 있다. The control unit 600 can control the attachment robots 353 and 354 to attach the packaging material to the outer surface of the polymer compound when the glass G is transferred and positioned at the attachment portion 350.
구체적으로 랩핑부(310)에서 고분자 화합물 수지(30)가 랩핑된 후, 유리(G)는 이송방향(D1)으로 이동하여 부착부(350)가 설치된 영역에 위치할 수 있다. 부착로봇(353, 354)은 설치프레임(351, 352)의 상부에 장착될 수 있고, 제어부(600)의 제어에 의해 종이앵글(40) 또는 흡습제(50)를 파지하여 유리(G)의 측면에 부착할 수 있다. Specifically, after the polymer compound resin 30 is wrapped in the wrapping part 310, the glass G may move in the transfer direction D1 and be located in the area where the attachment part 350 is installed. The attachment robots 353 and 354 can be mounted on the upper part of the installation frames 351 and 352, and are controlled by the control unit 600 to hold the paper angle 40 or the moisture absorbent 50 and attach it to the side of the glass (G). Can be attached to.
예를 들어 한 쌍의 부착로봇(353, 354)은 먼저 유리(G)의 전방 양 모서리에 종이앵글(40)을 부착할 수 있다. 그리고 유리(G)가 소정 위치 이동하면 부착로봇(353, 354)은 고분자 화합물 수지(30)의 표면에 흡습제(50)를 부착할 수 있다. 그리고 다시 유리(G)가 소정 위치 이동하면 부착로봇(353, 354)은 종이앵글(40)을 유리(G)의 후방 양 모서리에 부착할 수 있다. For example, a pair of attachment robots 353 and 354 can first attach paper angles 40 to both front corners of the glass G. And when the glass (G) moves to a predetermined position, the attachment robots (353, 354) can attach the moisture absorbent (50) to the surface of the polymer compound resin (30). Then, when the glass (G) moves to a predetermined position again, the attachment robots (353, 354) can attach the paper angles (40) to both rear corners of the glass (G).
부착부(350)는 핫 멜트 스프레이(355)를 더 포함할 수 있다. 제어부(600)는 부착로봇(353, 354)이 포장자재를 파지하면, 포장자재의 부착면에 핫 멜트 스프레이(355)를 이용하여 접착제를 분사하고, 포장자재를 유리(G)의 측면에 부착하도록 부착로봇(353, 354)을 제어할 수 있다. The attachment portion 350 may further include a hot melt spray 355. When the attachment robots 353 and 354 grip the packaging material, the control unit 600 sprays adhesive on the attachment surface of the packaging material using a hot melt spray 355 and attaches the packaging material to the side of the glass (G). The attachment robots 353 and 354 can be controlled to do so.
한편 도 1, 도 2 및 도 9를 참조하면, 필름포장유닛(400)은, 베이스프레임(410)과, 필름롤러부(420)와, 필름전개부(450)를 포함할 수 있다. Meanwhile, referring to FIGS. 1, 2, and 9, the film packaging unit 400 may include a base frame 410, a film roller unit 420, and a film development unit 450.
베이스프레임(410)은 이송방향(D1)에 수직한 방향인 제1 방향(D2)으로 이동레일이 형성될 수 있다. 예를 들어 베이스프레임(410)은 유리(G)의 이송방향(D1)에 수직하게 구비되고, 유리(G)가 이동할 수 있는 관통부가 형성되어 링 형상으로 구비될 수 있다. 베이스프레임(410)은 이송방향(D1)에 수직한 방향으로 길게 연장될 수 있고, 유리(G)가 이송되는 경로가 되는 영역과, 필름롤러부(420)가 배치되는 영역으로 구분될 수 있다. The base frame 410 may have a moving rail formed in the first direction D2, which is a direction perpendicular to the transport direction D1. For example, the base frame 410 may be provided perpendicular to the transport direction D1 of the glass G, and may be provided in a ring shape with a penetrating portion through which the glass G can move. The base frame 410 may extend long in a direction perpendicular to the transport direction D1 and can be divided into an area that serves as a path for transporting the glass (G) and an area where the film roller unit 420 is disposed. .
필름롤러부(420)는 베이스프레임(410)에 구비되고, 튜브형 필름(60)이 권취될 수 있다. 그리고 필름전개부(450)는 베이스프레임(410)에 구비되고 이동레일을 따라 제1 방향(D2)으로 이동하게 구비되고, 유리(G)를 포장하도록 필름롤러부(420)에서 인출된 튜브형 필름(60)을 전개하게 구비될 수 있다. The film roller unit 420 is provided on the base frame 410, and the tubular film 60 can be wound thereon. And the film development unit 450 is provided on the base frame 410 and is provided to move in the first direction (D2) along the moving rail, and the tubular film pulled out from the film roller unit 420 to package the glass (G) 60) can be provided to deploy.
또한 필름포장유닛(400)은, 필름롤러부(420)에서 인출된 튜브형 필름(60)을 절단하는 절단부재(430) 및, 필름전개부(450)를 제1 방향(D2)으로 이동시키는 구동부재를 더 포함할 수 있다. In addition, the film packaging unit 400 includes a cutting member 430 that cuts the tubular film 60 pulled out from the film roller unit 420, and a driving member that moves the film unfolding unit 450 in the first direction D2. It may further include.
구체적으로 필름롤러부(420)는 이송유닛(100)의 일측에 구비될 수 있고, 베이스프레임(410)을 향해 튜브형 필름(60)이 풀리도록 구비될 수 있다. 절단부재(430)는 필름롤러부(420)와 베이스프레임(410)의 사이에 구비되어 튜브형 필름(60)이 소정 길이로 인출되면 필름을 절단할 수 있다. Specifically, the film roller unit 420 may be provided on one side of the transfer unit 100 and may be provided to unwind the tubular film 60 toward the base frame 410. The cutting member 430 is provided between the film roller unit 420 and the base frame 410 and can cut the tubular film 60 when it is pulled out to a predetermined length.
필름전개부(450)는, 튜브형 필름(60)을 유리(G)의 크기에 맞게 펼치는 역할을 하는 것으로, 베이스프레임(410)에 형성된 레일을 따라 이송방향(D1)에 수직하고 이송유닛(100)을 향하는 방향으로 이동할 수 있다. 이하에서는 이송방향(D1)에 수직하고 이송유닛(100)을 향하는 방향을 제1 방향(D2)이라 정의한다. The film unfolding unit 450 serves to unfold the tubular film 60 according to the size of the glass (G), and is perpendicular to the transfer direction (D1) along the rail formed on the base frame 410 and transfer unit 100. You can move in the direction toward . Hereinafter, the direction perpendicular to the transfer direction D1 and toward the transfer unit 100 is defined as the first direction D2.
필름전개부(450)는 구동부재(미도시)에 의해 제1 방향(D2)으로 이동될 수 있고, 구동부재는 모터 등 공지의 기술을 적용할 수 있다. The film development unit 450 may be moved in the first direction D2 by a driving member (not shown), and known technologies such as a motor may be used as the driving member.
제어부(600)는, 필름롤러부(420)로부터 인출된 튜브형 필름(60)을 소정 크기로 절단하도록 베이스프레임(410)에 구비된 절단부재(430)를 제어할 수 있다. 이때 필름전개부(450)는 필름롤러부(420)에 인접하게 위치할 수 있다. The control unit 600 may control the cutting member 430 provided on the base frame 410 to cut the tubular film 60 pulled out from the film roller unit 420 into a predetermined size. At this time, the film development unit 450 may be located adjacent to the film roller unit 420.
제어부(600)는, 절단된 튜브형 필름(60)을 유리(G)에 맞게 전개하도록 필름전개부(450)를 제어할 수 있다. The control unit 600 may control the film unfolding unit 450 to unfold the cut tubular film 60 to fit the glass (G).
일례로 필름전개부(450)는 서로 가까워지거나 방사상으로 멀어지는 4개의 핑거부재를 포함할 수 있고, 4개의 핑거부재는 튜브형 필름(60)을 벌려서 내부 중공의 입구의 크기가, 유리(G)의 전방 측면 크기보다 크도록 필름을 벌릴 수 있다. For example, the film development unit 450 may include four finger members that are close to each other or radially away from each other, and the four finger members spread the tubular film 60 so that the size of the entrance of the internal hollow is the front of the glass (G). The film can be spread to be larger than the side dimensions.
제어부(600)는, 필름전개부(450)가 유리(G)가 통과하는 위치에 위치하도록, 필름전개부(450)를 제1 방향(D2)으로 이동시키게 구동부재를 제어할 수 있다. The control unit 600 may control the driving member to move the film development unit 450 in the first direction D2 so that the film development unit 450 is positioned at a position through which the glass G passes.
구체적으로 제어부(600)는 구둥부재를 구동시켜서 튜브형 필름(60)을 전개한 상태로 필름전개부(450)를 제1 방향(D2)으로 이동시킬 수 있다. 필름전개부(450)와 함께 제1 방향(D2)으로 이동된 튜브형 필름(60)의 입구는 유리(G)의 이송 경로에 위치할 수 있다. Specifically, the control unit 600 may drive the rolling member to move the film development unit 450 in the first direction D2 while the tubular film 60 is deployed. The inlet of the tubular film 60 moved in the first direction D2 together with the film development unit 450 may be located in the transport path of the glass G.
측면포장유닛(300)을 통해 측면이 포장된 유리(G)는 이송방향(D1)으로 이동하면서 베이스프레임(410)을 통과할 수 있고, 이때 튜브형 필름(60)의 내부 중공을 진입하게 된다. 유리(G)는 튜브형 필름(60)의 내부에 수용되어 외면 전 영역에 랩핑될 수 있다. The glass (G) whose side is packaged through the side packaging unit 300 can pass through the base frame 410 while moving in the transfer direction D1, and at this time enters the inner hollow of the tubular film 60. Glass G may be accommodated inside the tubular film 60 and wrapped over the entire outer surface.
필름포장유닛(400)은 접합 및 절단 부재(460)와, 진공형성부재(470)를 더 포함할 수 있다. The film packaging unit 400 may further include a joining and cutting member 460 and a vacuum forming member 470.
접합 및 절단 부재(460)는, 유리(G)가 튜브형 필름(60)에 완전히 수용된 후에, 유리(G)의 후방측(이송방향(D1)을 기준으로 함)에서 튜브형 필름(60)을 접합하고 절단하는 역할을 할 수 있다. The joining and cutting member 460 joins the tubular film 60 at the rear side (based on the transport direction D1) of the glass G after the glass G is completely accommodated in the tubular film 60. and can play a cutting role.
진공형성부재(470)는, 튜브형 필름(60)의 입구가 접합되어 내부 중공이 밀봉되면, 튜브형 필름(60)의 내부에 진공을 형성할 수 있다. 이에 의해 유리(G)가 밀봉 포장될 수 있다(도 12 및 도 13 참조). The vacuum forming member 470 can form a vacuum inside the tubular film 60 when the inlet of the tubular film 60 is bonded and the internal hollow is sealed. Thereby, the glass G can be sealed and packaged (see FIGS. 12 and 13).
도 10 및 도 11에는 튜브형 필름(60)에 의해 포장된 유리(G)가 도시된다. 10 and 11 show glass G packaged by a tubular film 60.
예를 들어 튜브형 필름(60)은 저밀도 폴리에틸렌(Low Density Polyethylene, LDPE)으로 마련될 수 있다. 저밀도 폴리에틸렌은 에틸렌을 중합하여 제조하는 합성수지로, 상온에서 투명한 고체(밀도가 0.91~0.94의 것임)로 결정화가 낮아 가공성과 유연성, 투명성이 우수해 포장용 투명필름으로 사용될 수 있다. 단 튜브형 필름(60)의 재질은 상기한 바에 한정하는 것은 아니고, 유리(G)의 안전하게 밀봉포장할 수 있다면 다양한 재질이 적용될 수 있다. For example, the tubular film 60 may be made of low density polyethylene (LDPE). Low-density polyethylene is a synthetic resin produced by polymerizing ethylene. It is a transparent solid at room temperature (density is 0.91 to 0.94) and has low crystallization, so it has excellent processability, flexibility, and transparency, so it can be used as a transparent film for packaging. However, the material of the tubular film 60 is not limited to the above, and various materials can be applied as long as the glass (G) can be safely sealed and packaged.
언로딩유닛(500)은, 제2 베이스부재(550)와, 제2 적재대(510) 및, 제2 틸팅부재(530)를 포함할 수 있다. The unloading unit 500 may include a second base member 550, a second loading table 510, and a second tilting member 530.
제2 베이스부재(550)는 언로딩유닛(500)의 베이스를 이루는 부재이다.The second base member 550 is a member forming the base of the unloading unit 500.
제2 적재대(510)는 제2 베이스부재(550)에 회전 가능하게 설치되고, 유리(G)의 바닥면 지지하는 제2-1 적재판(511)과, 제2-1 적재판(511)으로부터 연장되고 유리(G)의 측면을 지지하는 제2-2 적재판(512)을 포함할 수 있다. The second loading table 510 is rotatably installed on the second base member 550, includes a 2-1 loading plate 511 supporting the bottom surface of the glass (G), and a 2-1 loading plate 511. ) It may include a 2-2 loading plate 512 that extends from and supports the side of the glass (G).
구체적으로 제2 적재대(510)는 제2-1 적재판(511)과 제2-2 적재판(512)을 구비하여 측 단면 형상이 L형으로 형성될 수 있다. 유리(G)는 제2-1 적재판(511)이 지면에 수평인 상태에서 제2 적재대(510)에 적재될 수 있다. Specifically, the second loading platform 510 may include a 2-1 loading plate 511 and a 2-2 loading plate 512, so that the side cross-sectional shape may be L-shaped. Glass (G) can be loaded on the second loading platform 510 while the 2-1 loading plate 511 is horizontal to the ground.
제2 틸팅부재(530)는 제2 베이스부재(550)에 설치되고, 제2 적재대(510)를 회전시키도록 구비될 수 있다. The second tilting member 530 may be installed on the second base member 550 and may be provided to rotate the second loading table 510.
예를 들어 제2 틸팅부재(530)는 유압실린더로 이루어질 수 있고, 유압실린더의 실린더는 제2 베이스부재(550)에 결합되고, 유압실린더의 로드는 제2 적재대(510)에 결합되고, 유압에 의해 제2 적재대(510)를 회전시킬 수 있다. For example, the second tilting member 530 may be made of a hydraulic cylinder, the cylinder of the hydraulic cylinder is coupled to the second base member 550, and the rod of the hydraulic cylinder is coupled to the second loading stand 510, The second loading table 510 can be rotated by hydraulic pressure.
제어부(600)는, 유리(G)가 제2 적재대(510)에 안착되면, 제2-1 적재판(511)이 직립 상태가 되게 제2 적재대(510)가 회전되도록 제2 틸팅부재(530)의 작동을 제어할 수 있다. When the glass (G) is placed on the second loading table 510, the control unit 600 uses a second tilting member to rotate the second loading plate 510 so that the 2-1 loading plate 511 is in an upright state. The operation of 530 can be controlled.
미설명 부호인 151은 제1 버퍼부(151)이고, 152는 제2 버퍼부(152)이다. 제1 버퍼부(151)와 제2 버퍼부(152)는 유리(G)가 이송될 때 충격을 완화시키는 역할을 할 수 있다. The unexplained code 151 denotes the first buffer unit 151, and 152 denotes the second buffer unit 152. The first buffer unit 151 and the second buffer unit 152 may serve to relieve impact when the glass G is transported.
한편 이하에서는 본 발명에 따른 유리 포장체를 설명한다. Meanwhile, the following describes the glass package according to the present invention.
유리 포장체는 유리(G)와, 고분자 화합물 수지(30)와, 종이앵글(40)과, 흡습제(50)와, 튜브형 필름(60)을 포함할 수 있다. The glass package may include glass (G), polymer compound resin 30, paper angle 40, moisture absorbent 50, and tubular film 60.
고분자 화합물 수지(30)는 유리(G)의 가장자리 측면을 감싸도록 구비될 수 있다. 종이 앵글은 고분자 화합물 수지(30)의 외면 중, 유리(G)의 모서리 위치에 부착될 수 있고, 흡습제(50)는 고분자 화합물 수지(30)의 외면에 부착될 수 있다. The polymer compound resin 30 may be provided to surround the edge side of the glass (G). The paper angle may be attached to the edge of the glass (G) on the outer surface of the polymer compound resin 30, and the moisture absorbent 50 may be attached to the outer surface of the polymer compound resin 30.
튜브형 필름(60)은, 고분자 화합물 수지(30)와, 종이앵글(40)과, 흡습제(50)에 의해 측면이 포장된 유리(G)를 수용하여 밀봉 포장할 수 있다. 이때 튜브형 필름(60)의 내부는 진공상태를 형성할 수 있다. The tubular film 60 can accommodate the polymer compound resin 30, the paper angle 40, and the glass G whose sides are packed with the moisture absorbent 50, and can be sealed and packaged. At this time, the interior of the tubular film 60 may form a vacuum state.
한편 이하에서는 도 14를 참조하여 본 발명의 실시예에 따른 유리 포장 방법을 설명한다. 본 발명의 실시예에 따른 유리 포장 방법은 전술한 유리 포장 장치(10)를 이용하여 유리(G)를 자동으로 포장하는 방법으로, 상기한 유리 포장 장치(10)에 포함되는 구성을 모두 포함할 수 있다. 이하에서는 전술한 구성과 동일한 구성과 동일한 구성에 대한 중복된 설명은 생략한다. Meanwhile, hereinafter, a glass packaging method according to an embodiment of the present invention will be described with reference to FIG. 14. The glass packaging method according to an embodiment of the present invention is a method of automatically packaging glass (G) using the above-described glass packaging device 10, and includes all the components included in the above-described glass packaging device 10. You can. Hereinafter, duplicate descriptions of the same components as those described above will be omitted.
본 발명의 실시예에 따른 유리 포장 방법은 포장준비단계(S10)와, 측면포장단계(S30) 및, 필름포장단계(S40)를 포함할 수 있다. 그리고 본 발명의 실시예에 따른 유리 포장 방법은 로딩단계(S20)와, 언로딩단계(S50)를 더 포함할 수 있다. 또한 본 발명의 실시예에 따른 유리 포장 방법은 유리정보 획득단계와, 유리정보 표시단계를 더 포함할 수 있다. The glass packaging method according to an embodiment of the present invention may include a packaging preparation step (S10), a side packaging step (S30), and a film packaging step (S40). And the glass packaging method according to an embodiment of the present invention may further include a loading step (S20) and an unloading step (S50). Additionally, the glass packaging method according to an embodiment of the present invention may further include a glass information acquisition step and a glass information display step.
포장준비단계(S10)는 유리(G)를 준비하는 단계이다. 포장준비단계(S10)에서는 포장대상인 유리(G) 또는 이전단계에서 코팅된 유리(G)가 로딩유닛(200)에 인접하게 준비된다. The packaging preparation step (S10) is the step of preparing glass (G). In the packaging preparation step (S10), the glass (G) to be packaged or the glass (G) coated in the previous step is prepared adjacent to the loading unit 200.
유리정보 획득단계는 로딩단계(S20) 전에, 유리(G)의 측면에 유리(G)에 대한 정보가 수록된 바코드를 제거하고 스캐너로 스캔하는 단계이다. 이를 통해 포장될 유리(G)의 정보를 자동으로 획득할 수 있다. The glass information acquisition step is a step of removing the barcode containing information about the glass (G) from the side of the glass (G) and scanning it with a scanner before the loading step (S20). Through this, information on the glass (G) to be packaged can be automatically obtained.
로딩단계(S20)는 측면포장단계(S30) 전에, 포장준비단계(S10)에서 준비된 유리(G)를 제1 적재대(210)에 적재한 후, 지면에 수평한 상태로 회전시키고, 이송유닛(100)으로 투입하는 단계이다. In the loading step (S20), before the side packaging step (S30), the glass (G) prepared in the packaging preparation step (S10) is loaded on the first loading table 210, rotated in a horizontal state on the ground, and transferred to the transfer unit. This is the step of inputting (100).
로딩단계(S20)에서 제1 적재대(210)에 직립 상태로 적재된 유리(G)는 제1 틸팅부재(230)에 의해 수평 상태로 회전한 후, 이송유닛(100)으로 투입될 수 있다. In the loading step (S20), the glass (G) loaded in an upright position on the first loading table 210 can be rotated to a horizontal state by the first tilting member 230 and then input into the transfer unit 100. .
측면포장단계(S30)는, 유리(G)의 가장자리 측면을 포장하는 단계이다. 구체적으로 측면포장단계(S30)는 랩핑단계(S31)와, 부착단계(S32)를 더 포함할 수 있다. The side packaging step (S30) is a step of packaging the edge side of the glass (G). Specifically, the side packaging step (S30) may further include a wrapping step (S31) and an attaching step (S32).
랩핑단계(S31)는 고분자 화합물 수지(30)를 유리(G)의 측면에 랩핑하는 랩핑단계(S31)를 포함하는 단계이다. 랩핑단계(S31)에서는 권취롤러(313, 314) 에 권취된 고분자 화합물 수지(30)가 유리(G)의 이송에 따라 유리(G)의 측면 둘레를 감싸면서 유리(G)의 측면을 랩핑할 수 있다. The wrapping step (S31) includes a wrapping step (S31) of wrapping the polymer compound resin 30 on the side of the glass (G). In the wrapping step (S31), the polymer compound resin 30 wound on the winding rollers 313 and 314 wraps the side of the glass (G) while wrapping around the side surface of the glass (G) as the glass (G) is transported. You can.
부착단계(S32)는 랩핑단계(S31) 이후에, 부착로봇(353, 354)을 이용하여 고분자 화합물 수지(30)의 외면에 포장자재를 부착하는 단계이다. 부착단계(S32)에서는 유리(G)가 이송되어 부착로봇(353, 354)의 위치에 위치하면, 부착로봇(353, 354)이 종이앵글(40) 또는 흡습제(50)를 파지 또는 흡착하고, 고분자 화합물 수지(30)의 외면에 종이앵글(40) 또는 흡습제(50)를 부착할 수 있다. The attachment step (S32) is a step of attaching packaging materials to the outer surface of the polymer compound resin (30) using attachment robots (353, 354) after the wrapping step (S31). In the attachment step (S32), when the glass (G) is transferred and placed at the position of the attachment robots (353, 354), the attachment robots (353, 354) grip or adsorb the paper angle (40) or the moisture absorbent (50), A paper angle 40 or a moisture absorbent 50 can be attached to the outer surface of the polymer compound resin 30.
필름포장단계(S40)는 측면포장단계(S30)에서 포장된 유리(G)를 튜브형 필름(60)의 내부에 수용하여 밀봉되게 포장하는 단계이다. The film packaging step (S40) is a step in which the glass (G) packaged in the side packaging step (S30) is accommodated inside the tubular film 60 and packaged to be sealed.
구체적으로 필름포장단계(S40)에서는 필름롤러부(420)로부터 인출된 튜브형 필름(60)을 소정 크기로 절단하고, 절단된 튜브형 필름(60)을 유리(G)에 맞게 전개하고, 필름전개부(450)가 유리(G)가 통과하는 위치에 위치하도록, 필름전개부(450)를 제1 방향(D2)으로 이동시킬 수 있다. Specifically, in the film packaging step (S40), the tubular film 60 pulled out from the film roller unit 420 is cut to a predetermined size, the cut tubular film 60 is developed to fit the glass (G), and the film development unit ( The film development unit 450 may be moved in the first direction D2 so that the 450 is positioned at a position through which the glass G passes.
측면이 포장된 유리(G)는 이송방향(D1)으로 이동하면서 베이스프레임(410)을 통과할 수 있고, 이때 유리(G)는 튜브형 필름(60)의 내부에 수용되어 외면 전 영역에 랩핑될 수 있다. The glass (G) with its side wrapped can pass through the base frame 410 while moving in the transfer direction (D1), and at this time, the glass (G) is accommodated inside the tubular film 60 and wrapped over the entire outer surface area. You can.
유리정보 표시단계는 필름포장단계(S40) 후, 언로딩단계(S50) 전에, 튜브형 필름(60)의 외면에 유리(G)에 대한 정보가 수록된 바코드를 부착하는 단계이다. 유리정보 획득단계에서 획득된 정보를 포함하여 포장된 유리(G)의 정보가 바코드를 통해 유리 포장체에 표시될 수 있다. 바코드에 의해 포장된 유리(G)들이 서로 식별될 수 있다. The glass information display step is a step of attaching a barcode containing information about the glass (G) to the outer surface of the tubular film 60 after the film packaging step (S40) and before the unloading step (S50). Information on the packaged glass (G), including information obtained in the glass information acquisition step, may be displayed on the glass package through a barcode. The packed glasses (G) can be identified from each other by the barcode.
언로딩단계(S50)는 필름포장단계(S40)에서 포장된 유리(G)를 제2 적재대(510)에 적재하고, 직립상태로 회전시켜서 이송유닛(100)으로부터 외부로 반송시키는 단계이다. The unloading step (S50) is a step in which the glass (G) packaged in the film packaging step (S40) is loaded onto the second loading table 510, rotated to an upright position, and transported outside from the transfer unit 100.
언로딩단계(S50)에서, 제2 적재대(510)에 수평 상태로 적재된 유리(G)는 제2 틸팅부재(530)에 의해 직립 상태로 회전한 후, 이송유닛(100)으로부터 외부로 반송될 수 있다. 이에 의해 유리 포장 공정이 완료될 수 있다. In the unloading step (S50), the glass (G) horizontally loaded on the second loading table 510 is rotated to an upright position by the second tilting member 530 and then transferred from the transfer unit 100 to the outside. It may be returned. Thereby, the glass packaging process can be completed.
이와 같이 본 발명에 따른 유리 포장 장치 및 방법은 유리 제품 또는 코팅 유리 제품을 포장하기 위한 작업을 기계 장치와 그 운전을 제어하는 제어부에 의해 자동화방식으로 진행할 수 있다. 이에 의해 본 발명의 실시예에 따르면, 기존의 작업자의 수작업에 의한 포장 방식에 비해, 포장 작업 효율을 높일 수 있고 작업 안전성을 증대시킬 수 있다. In this way, the glass packaging device and method according to the present invention can perform the work of packaging glass products or coated glass products in an automated manner using a mechanical device and a control unit that controls its operation. Accordingly, according to the embodiment of the present invention, the efficiency of packaging work can be increased and work safety can be increased compared to the existing packaging method performed manually by workers.
본 발명의 실시예에 따르면 유리를 더욱 안전하게 포장할 수 있으므로, 충돌이나 외기 노출에 의한 유리의 파손을 최소화할 수 있고, 이에 의해 제품성이 향상될 수 있다. According to an embodiment of the present invention, glass can be packaged more safely, thereby minimizing damage to glass due to collision or exposure to external air, thereby improving product quality.
이상, 본 발명의 특정 실시예에 대하여 상술하였지만, 본 발명의 사상 및 범위는 이러한 특정 실시예에 한정되는 것은 아니며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의하여 특허청구범위에 기재된 본 발명의 요지를 변경하지 않는 범위 내에서 다양하게 수정 및 변형이 가능하다. Although the specific embodiments of the present invention have been described in detail above, the spirit and scope of the present invention are not limited to these specific embodiments, and those of ordinary skill in the art to which the present invention pertains will recognize the claims described in the patent claims. Various modifications and variations are possible without changing the gist of the present invention.

Claims (10)

  1. 유리를 이송방향으로 이동시키는 이송유닛;A transfer unit that moves the glass in the transfer direction;
    상기 이송유닛에 의해 이송되는 상기 유리의 가장자리 측면을 포장하는 측면포장유닛;a side packaging unit that wraps an edge side of the glass transferred by the transfer unit;
    상기 측면포장유닛을 통해 측면이 포장된 상기 유리를 밀봉하도록, 상기 유리를 튜브형 필름의 내부에 수용하여 포장하는 필름포장유닛을 포함하고, It includes a film packaging unit that accommodates and packages the glass inside a tubular film to seal the side-packaged glass through the side packaging unit,
    상기 측면포장유닛은, 고분자 화합물 수지를 상기 유리의 측면에 랩핑하도록 구비되는 랩핑부를 포함하는 유리 포장 장치. The side packaging unit is a glass packaging device including a wrapping portion provided to wrap a polymer compound resin on the side of the glass.
  2. 제1항에 있어서,According to paragraph 1,
    상기 유리를 상기 이송유닛으로 투입시키도록, 소정 위치로 정렬시키는 로딩유닛;a loading unit that aligns the glass to a predetermined position to feed it into the transfer unit;
    상기 필름포장유닛에서 밀봉되게 포장된 상기 유리를 상기 이송유닛으로부터 외부로 언로딩시키는 언로딩유닛; 및an unloading unit that unloads the glass sealed in the film packaging unit from the transfer unit to the outside; and
    상기 로딩유닛과, 상기 언로딩유닛을 제어하는 제어부를 더 포함하는 유리 포장 장치.A glass packaging device further comprising a control unit that controls the loading unit and the unloading unit.
  3. 제1항에 있어서, According to paragraph 1,
    상기 측면포장유닛을 제어하는 제어부를 더 포함하고, Further comprising a control unit that controls the side packaging unit,
    상기 랩핑부는 The wrapping part
    상기 이송유닛의 상기 이송방향에 수직한 방향의 양 측에 한 쌍으로 구비되는 지지프레임; 및A pair of support frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction; and
    상기 지지프레임에 설치되고 상기 유리의 측면에 랩핑되는 상기 고분자 화합물 수지가 권취되는 한 쌍의 권취롤러를 포함하고, It is installed on the support frame and includes a pair of winding rollers on which the polymer compound resin wrapped on the side of the glass is wound,
    상기 제어부는, 상기 유리가 상기 이송방향을 따라 이송 시에, 상기 고분자 화합물 수지가 상기 유리의 측면을 감싸도록 한 쌍의 상기 권취롤러의 위치를 제어하는 유리 포장 장치.The control unit is a glass packaging device that controls the position of the pair of winding rollers so that the polymer compound resin surrounds the side of the glass when the glass is transported along the transport direction.
  4. 제3항에 있어서, According to paragraph 3,
    상기 측면포장유닛은, The side packaging unit is,
    상기 유리의 측면에 랩핑된 상기 고분자 화합물 수지의 외면에 포장자재를 부착하도록 구비되는 부착부를 더 포함하는, 유리 포장 장치.A glass packaging device further comprising an attachment portion provided to attach a packaging material to an outer surface of the polymer compound resin wrapped on a side of the glass.
  5. 제4항에 있어서, According to paragraph 4,
    상기 부착부는, The attachment part,
    상기 이송유닛의 상기 이송방향에 수직한 방향의 양 측에 한 쌍으로 구비되는 설치프레임; 및A pair of installation frames provided on both sides of the transfer unit in a direction perpendicular to the transfer direction; and
    상기 설치프레임에 설치되고, 상기 포장자재를 파지하여 상기 고분자 화합물 수지의 외면에 부착하도록 구비되는 한 쌍의 부착로봇을 포함하고, A pair of attachment robots installed on the installation frame and equipped to hold the packaging material and attach it to the outer surface of the polymer compound resin,
    상기 제어부는 상기 유리가 이송되어 상기 부착부의 위치에 위치하면, 상기 포장자재를 상기 고분자 화합물의 외면에 부착하도록 상기 부착로봇을 제어하는 유리 포장 장치.The control unit is a glass packaging device that controls the attachment robot to attach the packaging material to the outer surface of the polymer compound when the glass is transferred and located at the location of the attachment unit.
  6. 제5항에 있어서, According to clause 5,
    상기 포장자재는, The packaging materials are,
    상기 유리의 모서리를 감싸도록 부착되는 종이앵글과, 상기 고분자 화합물 수지의 외면에 부착되는 흡습제 중 적어도 하나를 포함하는 유리 포장 장치. A glass packaging device comprising at least one of a paper angle attached to surround an edge of the glass and a moisture absorbent attached to an outer surface of the polymer compound resin.
  7. 제1항에 있어서, According to paragraph 1,
    상기 필름포장유닛을 제어하는 제어부를 더 포함하고, Further comprising a control unit that controls the film packaging unit,
    상기 필름포장유닛은, The film packaging unit,
    상기 이송방향에 수직한 방향인 제1 방향으로 이동레일이 형성된 베이스프레임;a base frame with moving rails formed in a first direction perpendicular to the transport direction;
    상기 베이스프레임에 구비되고, 상기 튜브형 필름이 권취되는 필름롤러부;a film roller unit provided on the base frame and on which the tubular film is wound;
    상기 베이스프레임에 구비되고 상기 이동레일을 따라 상기 제1 방향으로 이동하게 구비되고, 상기 유리를 포장하도록 상기 필름롤러부에서 인출된 상기 튜브형 필름을 전개하게 구비되는 필름전개부;a film development unit provided on the base frame and moving in the first direction along the moving rail, and configured to unfold the tubular film pulled out from the film roller unit to package the glass;
    상기 필름포장유닛은, 상기 필름롤러부에서 인출된 상기 튜브형 필름을 절단하는 절단부재; 및The film packaging unit includes a cutting member that cuts the tubular film pulled out from the film roller unit; and
    상기 필름전개부를 상기 제1 방향으로 이동시키는 구동부재를 포함하고, It includes a driving member that moves the film development unit in the first direction,
    상기 제어부는, The control unit,
    상기 필름롤러부로부터 인출된 상기 튜브형 필름을 소정 크기로 절단하도록 상기 베이스프레임에 구비된 절단부재를 제어하고, Controlling a cutting member provided on the base frame to cut the tubular film pulled out from the film roller unit into a predetermined size,
    절단된 상기 튜브형 필름을 상기 유리에 맞게 전개하도록 상기 필름전개부를 제어하고, Controlling the film unfolding unit to unfold the cut tubular film to fit the glass,
    상기 필름전개부가 상기 유리가 통과하는 위치에 위치하도록, 상기 필름전개부를 상기 제1 방향으로 이동시키게 상기 구동부재를 제어하는 유리 포장 장치.A glass packaging device that controls the driving member to move the film development unit in the first direction so that the film development unit is positioned at a position through which the glass passes.
  8. 유리를 준비하는 포장준비단계;Packaging preparation step of preparing glass;
    상기 유리의 가장자리 측면을 포장하는 측면포장단계; 및A side packaging step of packaging the edge side of the glass; and
    상기 측면포장단계에서 포장된 상기 유리를 튜브형 필름의 내부에 수용하여 밀봉되게 포장하는 필름포장단계를 포함하고,A film packaging step of packaging the glass packaged in the side packaging step by accommodating it inside a tubular film and sealing it,
    상기 측면포장단계는, 고분자 화합물 수지를 상기 유리의 측면에 랩핑하는 랩핑단계를 포함하는 유리 포장 방법.The side packaging step is a glass packaging method including a wrapping step of wrapping a polymer compound resin on the side of the glass.
  9. 제8항에 있어서, According to clause 8,
    상기 측면포장단계 전에, Before the side packaging step,
    상기 포장준비단계에서 준비된 상기 유리를 제1 적재대에 적재한 후, 지면에 수평한 상태로 회전시키고, 이송유닛으로 투입하는 로딩단계; 및A loading step of loading the glass prepared in the packaging preparation step on a first loading stand, rotating it horizontally on the ground, and putting it into a transfer unit; and
    상기 필름포장단계에서 포장된 상기 유리를 제2 적재대에 적재하고, 직립상태로 회전시켜서 상기 이송유닛으로부터 외부로 반송시키는 언로딩단계를 포함하는 유리 포장 방법. A glass packaging method comprising an unloading step of loading the glass packaged in the film packaging step on a second loading table, rotating it to an upright position, and transporting it to the outside from the transfer unit.
  10. 제8항에 있어서, According to clause 8,
    상기 측면포장단계는 The side packaging step is
    상기 랩핑단계 이후에, 부착로봇을 이용하여 상기 고분자 화합물 수지의 외면에 포장자재를 부착하는 부착단계를 더 포함하는 유리 포장 방법.After the wrapping step, the glass packaging method further includes an attachment step of attaching the packaging material to the outer surface of the polymer compound resin using an attachment robot.
PCT/KR2023/006569 2022-06-27 2023-05-15 Glass packaging apparatus and method WO2024005363A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1053225A (en) * 1996-08-05 1998-02-24 Heisei Polymer Co Ltd Film for packaging accumulation, method and body for packaging accumulation
EP0994028A1 (en) * 1998-10-15 2000-04-19 Gomes Technology S.p.A. Process and apparatus for packaging stacks of flat objects
JP2002002607A (en) * 2000-06-23 2002-01-09 Asahi Glass Co Ltd Glass plate binding machine
KR20040025725A (en) * 2002-09-17 2004-03-25 이윤우 Machine for packaging four-sides of hexahedral goods
CN216734916U (en) * 2021-12-31 2022-06-14 安徽凤阳玻璃股份有限公司 Support for packaging plate glass

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1053225A (en) * 1996-08-05 1998-02-24 Heisei Polymer Co Ltd Film for packaging accumulation, method and body for packaging accumulation
EP0994028A1 (en) * 1998-10-15 2000-04-19 Gomes Technology S.p.A. Process and apparatus for packaging stacks of flat objects
JP2002002607A (en) * 2000-06-23 2002-01-09 Asahi Glass Co Ltd Glass plate binding machine
KR20040025725A (en) * 2002-09-17 2004-03-25 이윤우 Machine for packaging four-sides of hexahedral goods
CN216734916U (en) * 2021-12-31 2022-06-14 安徽凤阳玻璃股份有限公司 Support for packaging plate glass

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