WO2024004240A1 - Packing unit - Google Patents

Packing unit Download PDF

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Publication number
WO2024004240A1
WO2024004240A1 PCT/JP2023/001798 JP2023001798W WO2024004240A1 WO 2024004240 A1 WO2024004240 A1 WO 2024004240A1 JP 2023001798 W JP2023001798 W JP 2023001798W WO 2024004240 A1 WO2024004240 A1 WO 2024004240A1
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WO
WIPO (PCT)
Prior art keywords
lid
packaging unit
outlet
wire
package
Prior art date
Application number
PCT/JP2023/001798
Other languages
French (fr)
Japanese (ja)
Inventor
稔 高橋
興泉 向井
剛 多木
声楊 羅
彰 鯰江
健 大里
Original Assignee
株式会社フジクラ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社フジクラ filed Critical 株式会社フジクラ
Priority to TW112104362A priority Critical patent/TW202402649A/en
Publication of WO2024004240A1 publication Critical patent/WO2024004240A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/02Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles
    • B65D85/04Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles for coils of wire, rope or hose

Definitions

  • the present invention relates to a packaging unit.
  • This application claims priority based on Japanese Patent Application No. 2022-106133 filed in Japan on June 30, 2022, the contents of which are incorporated herein.
  • Patent Document 1 describes a drawing device for drawing out a wound linear body.
  • an arm is provided on a spin body that rotates around the winding center of a linear body, and the arm prevents the linear body from tangling or kinking.
  • the drawing device described in Patent Document 1 requires a rotating spin body and an arm, the structure becomes complicated and large.
  • the purpose of the present invention is to improve the ease of drawing out wire rods without preparing structures such as arms.
  • the present invention for solving the above-mentioned problems includes a wire rod and a packing body for accommodating the wire rod, and the packing body includes a first form for packing the wire rod and a shape for pulling out the wire rod.
  • the packaging is transformable into a second form, and in the second form, the outlet for pulling out the wire from the package is located at a higher position than the top of the package in the first form. It is a unit.
  • FIG. 1A and FIG. 1B are explanatory diagrams of the packaging unit 1 of the first embodiment.
  • 2A and 2B are explanatory diagrams of the inside of the packaging unit 1.
  • FIG. 3A is an explanatory diagram of an example of the wound body 20.
  • FIG. 3B is an explanatory diagram of another example of the wound body.
  • FIG. 4 is a schematic diagram of the wire 10, the holding part 413, and the outlet 43.
  • 5A and 5B are explanatory diagrams of a first modification of the packaging unit 1 of the first embodiment.
  • 6A and 6B are explanatory diagrams of a second modification of the packaging unit 1 of the first embodiment.
  • FIGS. 7A and 7B are explanatory diagrams of a third modification of the packaging unit 1 of the first embodiment.
  • FIGS. 8A and 8B are explanatory diagrams of a fourth modification of the packaging unit 1 of the first embodiment.
  • 9A and 9B are explanatory diagrams of a fifth modification of the packaging unit 1 of the first embodiment.
  • FIGS. 10A and 10B are explanatory diagrams of a sixth modification of the packaging unit 1 of the first embodiment.
  • FIGS. 11A and 11B are explanatory diagrams of the packaging unit 1 of the second embodiment.
  • 12A to 12C are explanatory diagrams of the elevating unit 50.
  • FIG. 13 is an explanatory diagram of an example of the structure of the expandable member 52.
  • 14A to 14C are explanatory diagrams of modified examples of the elevating unit 50.
  • Aspect 1 includes a wire rod and a packaging body that accommodates the wire rod, and the packaging body is transformable into a first form for packing the wire rod and a second form for pulling out the wire rod.
  • the packing unit is characterized in that in the second embodiment, the outlet for pulling out the wire from the package is located at a higher position than the top of the package in the first embodiment. Thereby, it is possible to improve the ease of drawing out the wire without preparing a structure such as an arm.
  • Aspect 2 is the packaging unit according to aspect 1, in which the packaging body has a holding portion that protrudes upward from the bottom surface of the packaging body. This is particularly effective when such a holding section is provided.
  • Aspect 3 is the packaging unit of Aspect 2, in which the distance from the bottom surface to the outlet in the second aspect is 1.5 times or more the distance from the bottom surface to the tip of the holding part. This is a unique packaging unit. This makes it easier to pull out the wire.
  • Aspect 4 is the packaging unit according to aspect 2 or 3, in which the holding portion is fixed at two locations spaced apart in the vertical direction. This results in a structure in which the holding part does not easily fall down.
  • a fifth aspect is the packaging unit according to any one of aspects 1 to 4, wherein the package has a plurality of lids, and in the second aspect, the drawer opening is assembled by the lids.
  • This is a packaging unit characterized in that it is provided in a hood section. Thereby, the outlet can be provided at a high position using the lid.
  • a sixth aspect is the packaging unit according to the fifth aspect, in which the cylindrical member constituting the drawer opening is provided at a portion connecting the lid. Thereby, it is possible to prevent the wire from entering the region where the lid is connected.
  • Aspect 8 is the packaging unit according to Aspect 7, characterized in that the coupling portion has unevenness, and the unevenness of the coupling portion can be engaged by opening and closing operations of the lid portion. This is a packaging unit. This facilitates the assembly work of the hood part.
  • Aspect 9 is a packaging unit according to any one of Aspects 1 to 4, characterized in that it has a movable body having the outlet and an extendable member that raises and lowers the movable body. Thereby, by extending the elastic member, the outlet can be provided at a higher position.
  • Aspect 10 is the packaging unit according to Aspect 9, wherein the packaging body has a holding part that protrudes upward from the bottom surface, and in the first form, the movable body is located at the tip of the holding part.
  • This packaging unit is characterized by being placed below the. Thereby, it is possible to suppress the wire rod from coming off from the holding part in the first form.
  • FIG. 1A and FIG. 1B are explanatory diagrams of the packaging unit 1 of the first embodiment.
  • FIG. 1A is an explanatory diagram of the packaging unit 1 of the first embodiment.
  • FIG. 1B is an explanatory diagram of the packaging unit 1 of the second embodiment.
  • 2A and 2B are explanatory diagrams of the inside of the packaging unit 1.
  • FIG. 2A is an explanatory diagram of the inside of the packaging unit 1 viewed from the side.
  • FIG. 2B is an explanatory diagram showing the inside of the packaging unit 1 with the side plate portion 412 and the lid 42 not shown.
  • the direction perpendicular to the bottom surface of the package 40 (the top surface of the bottom part 411; the surface that supports the wound body 20) is referred to as the "up-down direction", and the side of the wound body 20 when viewed from the bottom surface of the package 40 is referred to as the “vertical direction”. is considered “top” and the opposite side is “bottom”.
  • the vertical direction coincides with the vertical direction.
  • a direction perpendicular to the up-down direction may be referred to as a lateral direction.
  • the packing unit 1 is a member (unit) in which the wire rod 10 is packed. As shown in FIGS. 1A and 1B, the packaging unit 1 can be modified in shape. As shown in FIG. 1A, the form for packing the wire rod 10 is referred to as a "first form”. As shown in FIG. 1B, the form for drawing out the wire rod 10 is referred to as a "second form”.
  • the packaging unit 1 includes a wire rod 10, a package 40, and a pallet 60.
  • the wire rod 10 is a linear member.
  • the wire 10 includes, for example, a cable (such as an electric cable or an optical cable), a wire, a tube, and the like.
  • the wire 10 is an optical cable.
  • the wire rod 10 is packed in a bent state.
  • the wire rod 10 is packaged in a wound state.
  • a thick, rigid cable with an outer diameter of 3 mm or more is wound over 1000 m or more and is housed in the package 40 so that it can be pulled out.
  • a cable with a length of 2000 m can be accommodated in the package 40 with a size of 1 m x 1 m x 1 m.
  • a structure in which the wire rod 10 is wound may be referred to as a "wound body.”
  • the wire 10 does not need to be packaged in a wound state.
  • FIG. 3A is an explanatory diagram of an example of the wound body 20.
  • FIG. 3B is an explanatory diagram of another example of the wound body.
  • the wound body 20 is constructed by winding the wire rod 10 while repeatedly reversing the winding direction. By repeatedly reversing the winding direction of the wire 10, twisting of the wire 10 can be suppressed when the wire 10 is pulled out from the wound body 20 as shown in FIG. 1B.
  • the wound body 20 has an inverted portion 22 in which wire rods 10 wound in an S-shape and wire rods 10 wound in an inverted S-shape are alternately stacked.
  • the wound body 20 shown in FIG. 3A has a winding part 21 in which the wire rod 10 is wound around the outer periphery of the reversing part 22.
  • the wound body 20 does not need to include the circumferential portion 21.
  • the wound body 20 may be configured by winding the wire rod 10 without reversing the winding direction of the wire rod 10.
  • the configuration of the wound body 20 can be changed as required.
  • the packing body 40 is a structure for packing the wire rod 10 (wound body 20).
  • the package 40 has an accommodation space that accommodates the wire rod 10 (wound body 20).
  • the package 40 can be transformed into a first form and a second form.
  • the package 40 is configured in a box shape.
  • the package 40 is not limited to a box-like structure, but may be a frame-like structure. That is, the package 40 has a member that forms a housing space.
  • the member forming the accommodation space may be a member that covers the bottom, side surfaces, and top surface of the accommodation space, or may be a frame.
  • Examples of the material of the member forming the accommodation space include wood, paper such as cardboard, metal, FRP, plastic, and combinations thereof.
  • the package 40 of the first embodiment includes a main body 41 and a lid 42. However, as will be described later, the package 40 does not need to have a lid.
  • the main body portion 41 is a part that constitutes the main body of the package 40.
  • the main body portion 41 is a portion where the wire rod 10 (wound body 20) is packed.
  • the main body portion 41 has a bottom portion 411 and a holding portion 413.
  • the bottom portion 411 constitutes the bottom of the main body portion 41 .
  • the bottom portion 411 serves as a member that supports the wound body 20 from below.
  • the bottom portion 411 is a plate-shaped member here, it is not limited to a plate-shaped member as long as it can support the wound body 20.
  • a side plate portion 412 is provided so as to rise upward from the periphery of the bottom portion 411 .
  • the side plate portion 412 constitutes a side surface of the main body portion 41 .
  • the main body part 41 does not need to include the side plate part 412. Note that here, an accommodation space for accommodating the wire rod 10 is formed by the bottom portion 411 and a plurality of (four in this case) side plate portions 412.
  • the number of side plates 412 is not limited to four, and may be six or eight, for example.
  • the holding portion 413 is a member that holds the wire 10 in a wound shape.
  • the holding part 413 is a member that holds the wound body 20.
  • the holding portion 413 is a rod-shaped (cylindrical) member extending in the vertical direction.
  • the holding part 413 extends upward from the bottom part 411. Since the movement of the wire rod 10 is restricted when the wire rod 10 comes into contact with the holding part 413, it is possible to prevent the wound body 20 from collapsing when the wire rod 10 is pulled out (for example, during packaging, pulling out, storage, or transportation). It can be suppressed. However, the holding part 413 may be installed as needed, and the holding part 413 may be omitted.
  • the pair of holding parts 413 are provided near the front and back of the inverted part 22 of the wound body 20, respectively.
  • the wound body 20 has an inverted portion in which the winding direction of the wire 10 is reversed in an S-shape or an inverted S-shape (Z-shape). 22, and the posture of the wire rod 10 becomes unstable at this reversal portion 22 and is likely to collapse. Therefore, by disposing the pair of holding parts 413 near the front and rear of the reversing part 22 (in other words, by disposing the reversing part 22 of the wound body 20 between the pair of holding parts 413). ), it is possible to suppress the shape of the reversing portion 22 from collapsing.
  • the lid 42 is a part that covers the main body part 41.
  • the lid 42 is configured to be openable and closable. As shown in FIG. 1A, when the lid 42 is closed (the lid 42 is folded), the lid 42 covers the upper part of the main body 41, and the package 40 is in the first form (a rolled body). 20 into a package 40). When the wire rod 10 is pulled out from the package 40, the lid 42 is unfolded and the hood portion 42A is assembled with the lid 42, as shown in FIG. 1B. The assembled form of the hood portion 42A corresponds to the second form of the package 40 (a form for pulling out the wire 10).
  • the hood part 42A is a part assembled with a lid 42 (a plurality of lid parts 421 described later).
  • the hood portion 42A is provided above the main body portion 41, and is provided at a higher position than the top of the package 40 in the first embodiment (the highest portion of the package 40; here, the top surface of the lid 42). .
  • An outlet 43 is provided at the top of the hood portion 42A. Thereby, the outlet 43 can be arranged at a high position. However, the outlet 43 only needs to be located at a higher position than the top of the package 40 in the first embodiment, and does not need to be provided at the top of the hood part 42A.
  • the outlet 43 may be provided on the inclined surface of the hood portion 42A.
  • the outlet 43 is a part from which the wire 10 packed in the main body 41 is pulled out. Since the outlet 43 is set larger than the cross section of the wire 10, the wire 10 can be inserted through the outlet 43 and drawn out to the outside.
  • the outlet 43 is provided at a higher position than the top of the package 40 in the first embodiment.
  • the outlet 43 of the first embodiment is provided in the hood portion 42A formed by the lid 42. However, the outlet 43 may not be provided in the hood portion 42A or may not be provided in the lid 42 (for example, see the second embodiment described below).
  • the lid 42 has two lid parts 421 (a first lid part 421A and a second lid part 421B).
  • the first lid portion 421A is a plate-shaped member, is provided on the upper edge (upper side) of the side plate portion 412, and rotates (opens and closes) around the upper edge of the side plate portion 412.
  • the second lid part 421B is a plate-shaped member, and is provided on the upper edge of the side plate part 412 facing the side plate part 412 on which the first lid part 421A is provided, and is centered around the upper edge of the side plate part 412. Rotate (open and close). As shown in FIG.
  • the first lid part 421A and the second lid part 421B cover the upper part of the main body part 41 in an overlapping state.
  • a gable roof-shaped hood portion 42A is assembled by the lid 42 (the first lid portion 421A and the second lid portion 421B).
  • the edges of the first lid part 421A and the second lid part 421B are connected to each other, so that the postures of the first lid part 421A and the second lid part 421B are stabilized.
  • the outlet 43 is provided in the hood portion 42A.
  • a cylindrical member 44 is attached to the central part of the edge of the first lid part 421A and the second lid part 421B, and this cylindrical member 44 constitutes the outlet 43. That is, the cylindrical member 44 is provided at a portion that connects the first lid part 421A and the second lid part 421B.
  • a recess is provided in advance at the center of the edge of the first lid 421A and the second lid 421B, and the cylindrical member 44 is attached to the opening defined by the recess.
  • the cylindrical member 44 By attaching the cylindrical member 44 to the region connecting the first lid part 421A and the second lid part 421B, it is possible to suppress the wire 10 from entering between the first lid part 421A and the second lid part 421B.
  • the outlet 43 does not need to be composed of the cylindrical member 44 (described later; see FIG. 5B).
  • FIG. 4 is a schematic diagram of the wire 10, the holding part 413, and the outlet 43.
  • the pair of holding parts 413 are arranged symmetrically. That is, the pair of holding parts 413 are arranged at the same distance from the center of the package 40 (see dotted line in the figure).
  • the distance between the outer edges of the pair of holding parts 413 is assumed to be X.
  • the outlet 43 is arranged on an extension of the center of the package 40 (see the dotted line in the figure). Therefore, the distance in the lateral direction between the outer edge of the holding portion 413 and the outlet 43 is X/2.
  • the distance from the bottom surface of the package 40 (the top surface of the bottom portion 411) to the tip of the holding portion 413 (the protruding length of the holding portion 413 from the bottom surface; the height of the holding portion 413) is defined as Y. Further, the distance from the bottom surface of the package 40 (the top surface of the bottom portion 411) to the outlet 43 (the height of the outlet 43) is defined as Z.
  • the angle that the wire rod 10 above the tip of the holding section 413 (the wire rod 10 between the tip of the holding section 413 and the outlet 43) makes with the lateral direction is calculated.
  • ⁇ 1 and the wire rod 10 below the tip of the holding portion 413 (the wire rod 10 guided by the holding portion 413; the wire rod 10 between the winding body 20 and the tip of the holding portion 413) forms the horizontal direction.
  • the angle be ⁇ 2 .
  • the figure shows the state when the angle ⁇ 2 is at its maximum.
  • the angle ⁇ 2 is at its maximum when the wire 10 on the bottom 411 is pulled out. Therefore, the maximum value of the angle ⁇ 2 is the line connecting the outer edge of the tip of one holding part 413 and the outer edge of the proximal end of the other holding part 413 (the fixed end of the holding part 413 and the bottom part 411), and the packaging This corresponds to the angle with the bottom surface of the body 40 (the top surface of the bottom portion 411).
  • the outlet 43 of this embodiment is arranged at a higher position than the top of the package 40 in the first embodiment (the upper surface of the lid 42 in the first embodiment) (see FIG. 1B).
  • the angle ⁇ 1 becomes equal to the maximum value of the angle ⁇ 2 . For this reason, it is desirable that the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413.
  • the tip of the holding part 413 since the wire 10 needs to get over the tip of the holding part 413, it is desirable that the tip of the holding part 413 has a shape that allows the wire 10 to easily get over. For this reason, the holding portion 413 may have a shape that becomes thinner toward the distal end. Further, the tip of the holding portion 413 may be rounded when viewed from the side.
  • the main body portion 41 does not need to include the holding portion 413. Even when the main body part 41 does not include the holding part 413, if the outlet 43 is provided at a high position, the angle between the center line of the outlet 43 and the wire 10 can be made small, and the wire 10 can be removed from the outlet 43. It becomes easier to pull out. Therefore, even when the main body part 41 does not include the holding part 413, it is advantageous to provide the outlet 43 at a higher position, so that the outlet 43 is higher than the top of the package 40 in the first embodiment. It is desirable to place it in a high position.
  • the pallet 60 is a member that serves as a stand for the package 40.
  • the pallet 60 serves as a loading platform used when the packaging unit 1 is moved by, for example, a forklift.
  • the pallet 60 may include a lower plate portion 61 and a spacer 62.
  • the lower plate portion 61 is a plate-shaped portion that constitutes the lower surface of the pallet 60.
  • the spacer 62 is a member disposed between the package 40 (bottom portion 411) and the lower plate portion 61.
  • a gap is formed between the bottom part 411 and the lower plate part 61 by the spacer 62, and a fork of a forklift is inserted into this gap. Note that a gap may be formed on the lower side of the package 40 using only the spacer 62 without providing the lower plate portion 61.
  • the packaging unit 1 does not need to include the pallet 60.
  • the holding part 413 penetrates the bottom part 411 of the package 40, and the lower end of the holding part 413 is fixed to the lower plate part 61 of the pallet 60.
  • the holding portion 413 is fixed at two locations: the bottom portion 411 of the package 40 and the lower plate portion 61 of the pallet 60. Since the bottom part 411 and the lower plate part 61 have a gap in the vertical direction due to the spacer 62, the holding part 413 is fixed at two places spaced apart in the vertical direction. This provides a structure in which the holding portion 413 does not easily fall down. However, the lower end of the holding part 413 may be fixed to the bottom part 411 of the packing body 40 without the holding part 413 penetrating the bottom part 411 of the packing body 40 .
  • FIG. 5A and 5B are explanatory diagrams of a first modification of the packaging unit 1 of the first embodiment.
  • FIG. 5A is a top view of the packaging unit 1 with the lid 42 open.
  • FIG. 5B is an explanatory diagram of the packaging unit 1 of the second embodiment.
  • the lid 42 has a first lid part 421A and a second lid part 421B, and a recess is provided in the center of the edge of the first lid part 421A and the second lid part 421B.
  • the first lid part 421A and the second lid part 421B are assembled without attaching the cylinder member 44 to the recess.
  • An outlet 43 is formed by the recess. In this way, the outlet 43 does not need to be composed of the cylindrical member 44.
  • FIGS. 6A and 6B are explanatory diagrams of a second modification of the packaging unit 1 of the first embodiment.
  • the lid 42 includes a first lid part 421A and a second lid part 421B.
  • coupling portions 422 are provided at the edges of the first lid portion 421A and the second lid portion 421B.
  • the coupling portion 422 is a portion that is coupled to other members when the hood portion 42A is assembled.
  • the coupling part 422 is configured to have an uneven shape, and the unevenness of the first lid part 421A and the unevenness of the second lid part 421B mesh with each other, so that the first lid part 421A and the second lid part 421B The edges of are joined together.
  • the coupling portion 422 is not limited to the uneven shape.
  • one of the connecting parts of the first lid part 421A and the second lid part 421B is made into an insertion piece, the other joining part is made into a slit, and by inserting the insertion piece into the slit, the first lid part 421A and the second lid part 421B The edges of the lid portion 421B may be joined together.
  • the connecting portion 422 is configured to have an uneven shape as shown in FIGS. 6A and 6B, the connecting portion 422 of the first lid portion 421A and the second Since the connecting portion 422 of the lid portion 421B can be combined with the connecting portion 422 of the lid portion 421B, the operation of inserting an insertion piece into a slit is not necessary, so that the assembly work of the hood portion 42A is facilitated.
  • FIGS. 7A and 7B are explanatory diagrams of a third modification of the packaging unit 1 of the first embodiment.
  • the lid 42 includes a first lid part 421A and a second lid part 421B.
  • the lid 42 has a flap portion 423.
  • the flap portion 423 is a plate-shaped portion that closes the gap in the hood portion 42A.
  • the flap part 423 is provided on the upper edge (upper side) of the side plate part 412 where the first lid part 421A or the second lid part 421B is not provided, and rotates around the upper edge of the side plate part 412 (opens and closes). do).
  • the gable roof-shaped hood part 42A When the gable roof-shaped hood part 42A is assembled with the first lid part 421A and the second lid part 421B, the respective side edges of the first lid part 421A and the second lid part 421B and the side edges of the flap part 423 are concatenated. Thereby, the gap on the side of the gable roof-shaped hood portion 42A can be closed by the flap portion 423.
  • the joint is connected to each side edge of the first lid portion 421A and the second lid portion 421B, and to the side edge of the flap portion 423.
  • a connecting portion of the first lid portion 421A or the second lid portion 421B and a connecting portion of the flap portion 423 may be combined by providing a portion. This improves the strength of the hood portion 42A.
  • FIGS. 8A and 8B are explanatory diagrams of a fourth modification of the packaging unit 1 of the first embodiment.
  • the lid 42 has a plurality of (here, four) lid parts 421.
  • Each lid portion 421 is provided on the upper edge (upper side) of each of the plurality of side plate portions 412 of the main body portion 41 .
  • a rectangular roof-shaped (truncated pyramid-shaped) hood part 42A is assembled.
  • the outlet 43 is formed by the edges of the plurality of lid parts 421.
  • the outlet 43 may be configured by the cylindrical member 44 by attaching the cylindrical member 44 to an opening formed by the edges of the plurality of lid parts 421.
  • a joining part may be provided on the side edge of each lid part 421, like the joining part 422 of the second modification, and the joining parts of the lid parts 421 may be joined together. This improves the strength of the hood portion 42A.
  • FIGS. 9A and 9B are explanatory diagrams of a fifth modification of the packaging unit 1 of the first embodiment.
  • the fifth modification differs from the fourth modification (FIGS. 8A and 8B) in that a recess 424 is formed at the edge of the lid portion 421 constituting the outlet 43.
  • the recess 424 is arranged at the periphery of the outlet 43.
  • FIGS. 10A and 10B are explanatory diagrams of a sixth modification of the packaging unit 1 of the first embodiment.
  • the lid 42 includes a plurality of (here, four) lid portions 421.
  • Each lid portion 421 has an upper surface portion 425.
  • the upper surface portion 425 is a plate-shaped portion that constitutes the upper surface of the hood portion 42A.
  • the upper surface portion 425 is provided at the edge of the lid portion 421 on the opposite side from the side plate portion 412.
  • a hole 425A is formed in the upper surface portion 425, and the outlet 43 is formed by this hole 425A.
  • each of the four lid sections 421 is provided with an upper surface section 425, and the four upper surface sections 425 are overlapped to form the upper surface of the hood section 42A.
  • the outlet 43 in the second form is located at a higher position than the top of the package 40 in the first form.
  • the outlet 43 can be placed at a higher position by deforming the packaging unit 1, so that the wire 10 can be easily pulled out with a simple configuration.
  • the package 40 has a plurality of lids 421, and the outlet 43 is connected to the hood 42A assembled by the lids 421. established in As a result, the draw-out port 43 can be provided at a high position using the lid 42, so that the draw-out performance of the wire can be improved without preparing a structure such as an arm.
  • FIGS. 1A and 1B A packaging unit 1 shown in FIGS. 1A and 1B was created, and the performance of pulling out an optical cable (corresponding to the wire 10) was evaluated.
  • packaging units 1 were created in which the distance between the pair of holding parts 413 was 700 mm, the height Y of the holding parts 413 was 720 mm, and the height Z of the outlet 43 was varied in the range of 810 mm to 1500 mm. Note that the diameter of the optical cable is 7 mm.
  • the evaluation of the pulling performance if the optical cable could be pulled out from the outlet 43 without pulling the optical cable with excessive force, it was evaluated as good ( ⁇ ), and if the optical cable could be pulled out from the outlet 43 by pulling the optical cable strongly, it was evaluated as good ( ⁇ ). The evaluation was rated as acceptable ( ⁇ ), and the evaluation was rated as unacceptable (x) if the optical cable could not be pulled out.
  • Table 1 shows the evaluation results of the drawer performance of each packaging unit 1 in which the height Z of the drawer opening 43 is different.
  • the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413, the optical cable does not have to resist being caught on the holding part 413, so the height of the outlet 43 It was confirmed that the holding part 413 is easier to pull out compared to the case where Z is less than 1.5 times the height Y of the holding part 413.
  • the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413 as shown in FIG.
  • the height Z of the drawer opening 43 is equal to the height Y of the holding part 413, similarly to the packaging unit 1 shown in FIGS. 1A and 1B. If it is 1.5 times or more, it will be easier to pull out compared to the case where the height Z of the outlet 43 is less than 1.5 times the height Y of the holding part 413.
  • FIGS. 11A and 11B are explanatory diagrams of the packaging unit 1 of the second embodiment.
  • FIG. 11A is an explanatory diagram of the packaging unit 1 of the first embodiment.
  • FIG. 11B is an explanatory diagram of the packaging unit 1 of the second embodiment.
  • 12A to 12C are explanatory diagrams of the elevating unit 50.
  • FIG. 12A is a top view of the packaging unit 1.
  • FIG. 12B is an explanatory diagram of the elevating unit 50 in the first embodiment.
  • FIG. 12C is an explanatory diagram of the elevating unit 50 in the second embodiment. Note that in FIGS. 12B and 12C, the side plate portion 412 is not shown in order to show the elevating unit 50 (and the wound body 20).
  • the packaging unit 1 includes a rolled body 20, a packaged body 40, and a pallet 60.
  • the lifting unit 50 does not need to include the pallet 60.
  • the package 40 of the second embodiment further includes a lifting unit 50. Note that the package 40 of the second embodiment may be provided with the lid 42 as in the first embodiment, or may not be provided with the lid 42.
  • the elevating unit 50 is a member that moves the drawer opening 43 up and down.
  • the elevating unit 50 is in a state where the drawer opening 43 is lowered and the package 40 (main body part 41) is It is accommodated.
  • the lifting unit 50 can be packed in the packaging body 40 by closing the lid 42 (not shown) with the elevating unit 50 lowering the drawer opening 43.
  • the elevating unit 50 When the package 40 is in the second form (the form for drawing out the wire 10), the elevating unit 50 is in a state where the draw-out port 43 is raised, and the draw-out port 43 is located at the top of the package 40 in the first form ( The highest position of the package 40; the upper surface of the lid 42 if there is one; the upper edge of the main body 41 if there is no lid 42). Note that when the package 40 includes a lid 42, when transforming the package 40 from the first form to the second form, the lid 42 is opened and then the drawer opening 43 is opened using the lifting unit 50. It will be placed in a higher position.
  • the elevating unit 50 includes a moving body 51 having an outlet 43 and a telescopic member 52.
  • the moving body 51 is a member that moves (elevates and lowers) in the vertical direction.
  • the packing body 40 is in the first form (a form for packing the wire rod 10)
  • the movable body 51 is in the lowered position and is packed in the main body part 41.
  • the package 40 is in the second form (the form for pulling out the wire 10)
  • the movable body 51 is in an elevated position, higher than the top of the package 40 in the first form.
  • the moving body 51 has an outlet 43 and a connecting portion 511.
  • the outlet 43 is not provided in the lid 42 of the package 40 but is provided in the movable body 51.
  • the connecting portion 511 is a portion that connects the outlet 43 and the elastic member 52.
  • One end of the connecting portion 511 is connected to the outlet 43, and the other end of the connecting portion 511 is connected to the expandable member 52 (specifically, the tip of the expandable member 52).
  • the outlet 43 and the connecting portion 511 shown in FIGS. 12A to 12C are made of the same member (rod-shaped member). However, the member constituting the outlet 43 and the member constituting the connecting portion 511 may be configured as separate members (described later; see FIG. 14C).
  • the movable body 51 when the package 40 is in the first form (a form for packing the wire 10), the movable body 51 is arranged below the tip of the holding part 413. Thereby, it is possible to suppress the wire rod 10 of the wound body 20 from coming off from the holding part 413 in the first embodiment.
  • the movable body 51 may be arranged above the holding part 413 (but below the top of the package 40 in the first form).
  • the packing body 40 is in the first form (a form for packing the wire rod 10)
  • the movable body 51 when the packing body 40 is in the first form (a form for packing the wire rod 10), the movable body 51 is in contact with the upper surface of the wound body 20 (the form for packing the wire rod 10). (in contact with the wire 10 forming the upper surface).
  • the wire rod 10 of the wound body 20 can be suppressed in the first form, and the collapse of the wound body 20 can be suppressed.
  • the movable body 51 is not in contact with the wire rod 10 of the wound body 20, if the movable body 51 is arranged below the tip of the holding part 413, the wire rod 10 of the wound body 20 is connected to the holding part. It is possible to suppress deviation from 413.
  • the expandable member 52 is a member that expands and contracts in the vertical direction.
  • the extensible member 52 is a member that moves the movable body 51 in the vertical direction (elevates and lowers).
  • the expandable member 52 is a member extending in the vertical direction, and extends upward from the bottom portion 411.
  • the lower end of the telescopic member 52 in the figure is fixed to the bottom portion 411.
  • the expandable member 52 may penetrate through the bottom 411 of the package 40 and be fixed at two locations, the bottom 411 and the lower plate 61 of the pallet 60. This provides a structure in which the expandable member 52 is difficult to fall down.
  • a movable body 51 (specifically, a connecting portion 511) is fixed to the upper end of the expandable member 52. As the extensible member 52 expands and contracts, the movable body 51 moves in the vertical direction (elevates and descends).
  • the plurality of elastic members 52 are arranged on the outside of the wound body 20, and are arranged at intervals in the circumferential direction so as to surround the wound body 20.
  • four elastic members 52 are arranged at 90 degree intervals around the outer circumference of the wound body 20.
  • FIG. 13 is an explanatory diagram of an example of the structure of the expandable member 52.
  • the expandable member 52 includes an upper member 521, a lower member 522, and a fixing portion 523.
  • the upper member 521 and the lower member 522 are members extending in the vertical direction. When the upper member 521 slides upward with respect to the lower member 522, the expandable member 52 expands. Note that instead of sliding the upper member 521 and the lower member 522, the upper member 521 and the lower member 522 are joined by a hinge, and the angle of the hinge is widened (in other words, the upper member 521 and the lower member 522 are in a folded state.
  • the telescoping member 52 may be extended (by deploying the lower member 522).
  • the extensible member 52 may be expandable and retractable in multiple stages by having multiple stages of the structure shown in FIG.
  • the upper member 521 and the lower member 522 are configured in a cylindrical shape, the outer diameter of the upper member 521 is smaller than the inner diameter of the lower member 522, and the upper member 521 is arranged inside the lower member 522. .
  • the fixing portion 523 fixes the upper member 521 and the lower member 522, and fixes the expandable member 52 in an expanded state.
  • the fixing portion 523 in the figure is provided on the upper member 521 and has a protrusion that is biased outward by a spring. When the upper member 521 moves upward with respect to the lower member 522, the protrusion of the fixing portion 523 enters the fitting hole of the lower member 522, thereby fixing the upper member 521 and the lower member 522.
  • the fixing part 523 is preferably configured to automatically fix the upper member 521 and the lower member 522 when the upper member 521 is moved to a predetermined position relative to the lower member 522. This makes it easier to fix the telescopic member 52 in an extended state, compared to, for example, fixing the upper member 521 and the lower member 522 with screws.
  • the fixing section 523 is configured to automatically fix the upper member 521 and the lower member 522. If so, the work of fixing the movable body 51 (drawing port 43) in the raised state becomes easy.
  • the fixing portion 523 is not limited to the structure shown in FIG. 13.
  • the fixing part is provided on the lower member 522 and has a protrusion that is biased inward, and the protrusion of the fixing part enters the fitting hole of the upper member 521, thereby causing the upper member 521 and the lower member to 522 may be fixed.
  • the fixing portion 523 is not limited to the structure in which the protrusion is biased by a spring as shown in FIG. 13. For example, by providing a taper on the outer surface of the upper member 521 and the inner surface of the lower member 522 and moving the upper member 521 upward with respect to the lower member 522, the outer surface of the upper member 521 and the inner surface of the lower member 522 are fitted together.
  • the expandable member 52 may be fixed in an expanded state. Even with this configuration in which the tapered surfaces are fitted together, it is possible to automatically fix the upper member 521 and the lower member 522 when the upper member 521 is moved to a predetermined position relative to the lower member 522. It is possible.
  • the fixing portion 523 is not limited to a structure that automatically fixes the upper member 521 and the lower member 522, and may fix the upper member 521 and the lower member 522 using, for example, screws, pins, bolts, or the like.
  • the upper member 521 and the lower member 522 are not limited to cylindrical members, and may be formed of, for example, rod-shaped or plate-shaped members.
  • the fixing part 523 does not need to be provided in the elevating unit 50 itself. However, if the elevating unit 50 includes the fixing part 523, the work of fixing the expandable member 52 in the extended state becomes easier.
  • the elevating unit 50 of the first modified example shown in FIG. 14A has a moving body 51 and a telescopic member 52. It is located.
  • the moving body 51 has two intersecting bridge parts 512.
  • the bridging portion 512 is a portion that bridges the distal ends of the two opposing elastic members 52.
  • Each bridge portion 512 is composed of a pair of parallel rod members. A portion where the two bridge portions 512 intersect constitutes the outlet 43, and the other portion constitutes the connecting portion 511.
  • the elevating unit 50 includes a moving body 51 and an elastic member 52.
  • the elevating unit 50 has two telescopic members 52, and a bridge portion 512 is provided so as to bridge the tips of the two telescopic members 52.
  • the outlet 43 is configured in the center of the bridge portion 512, and the connecting portion 511 is configured by the other portions.
  • the elastic members 52 do not need to be arranged at 90 degree intervals around the outer circumference of the wound body 20.
  • the elevating unit 50 includes a moving body 51 and a telescopic member 52.
  • the moving body 51 of the third modification includes an outlet 43 formed of an annular member 513, and a string member (corresponding to the connecting portion 511) that connects the outlet 43 (annular member 513) and the elastic member 52. has. In this way, the outlet 43 and the connecting portion 511 do not need to be made of rod-shaped members.
  • the outlet 43 in the second embodiment is located at a higher position than the top of the package 40 in the first embodiment. .
  • the draw-out port 43 can be placed at a higher position by deforming the packaging unit 1, so that the ease of drawing out the wire can be improved without preparing a structure such as an arm.
  • the package 40 includes a moving body 51 having an outlet 43 and an elastic member 52. . Thereby, by extending the elastic member 52, the outlet 43 can be placed at a higher position.
  • the elevating unit 50 is packed in the packing body 40, when drawing out the wire rod 10, there is no need for a drawing device or the like which is configured separately from the packing unit 1.
  • the angle ⁇ 1 is equal to or greater than the angle ⁇ 2 . Therefore, in the second embodiment including the first to third modifications described above, the height Z of the outlet 43 is 1.5 times the height Y of the holding part 413, as in the first embodiment. The above is desirable.
  • packing unit 10 wire rod, 20 winding body, 21 orbiting section, 22 reversing section, 40 packing body, 41 main body part, 411 bottom part, 412 side plate part, 413 holding part, 42 lid, 42A hood part, 421 lid part, 421A first lid part, 421B second lid part, 422 joint part, 423 flap part, 424 recessed part, 425 upper surface part, 425A hole, 43 outlet, 44 cylindrical member, 50 lifting unit, 51 moving body, 511 connecting part, 512 bridge part, 513 annular member, 52 telescopic member, 521 upper member, 522 lower member, 523 fixed part, 60 Pallet, 61 Lower plate part, 62 Spacer

Abstract

[Problem] To improve the performance of drawing a wire rod without the need of preparing a structure such as an arm. [Solution] A packing unit according to the present disclosure comprises a wire rod and a packing body that accommodates the wire rod therein. The packing body can be transformed into a first configuration for packing the wire rod and a second configuration for drawing the wire rod. A drawing port through which the wire rod is to be drawn from the packing body in the second configuration is located at a position higher than the highest part of the packing body in the first configuration.

Description

梱包ユニットpacking unit
 本発明は、梱包ユニットに関する。 
 本願は、2022年6月30日に日本に出願された特願2022-106133号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a packaging unit.
This application claims priority based on Japanese Patent Application No. 2022-106133 filed in Japan on June 30, 2022, the contents of which are incorporated herein.
 特許文献1には、巻き回された線状体を引き出すための引出装置が記載されている。 Patent Document 1 describes a drawing device for drawing out a wound linear body.
特開2000-102821号公報Japanese Patent Application Publication No. 2000-102821
 特許文献1記載の引出装置は、線状体の巻回中心廻りに回転するスピン体にアームが設けられており、アームによって線状体の絡みやキンクを防止している。但し、特許文献1記載の引出装置は、回転するスピン体やアームが必要になるため、構造が複雑化・大型化してしまう。 In the drawing device described in Patent Document 1, an arm is provided on a spin body that rotates around the winding center of a linear body, and the arm prevents the linear body from tangling or kinking. However, since the drawing device described in Patent Document 1 requires a rotating spin body and an arm, the structure becomes complicated and large.
 本発明は、アーム等の構造体を準備せずに線材の引き出し性を改善することを目的とする。 The purpose of the present invention is to improve the ease of drawing out wire rods without preparing structures such as arms.
 上記の課題を解決するための本発明は、線材と、前記線材を収容する梱包体と、を備え、前記梱包体は、前記線材を梱包するための第1形態と、前記線材を引き出すための第2形態とに変形可能であり、前記第2形態において前記線材を前記梱包体から引き出す引出口は、前記第1形態における前記梱包体の最上部よりも高い位置にあることを特徴とする梱包ユニットである。 The present invention for solving the above-mentioned problems includes a wire rod and a packing body for accommodating the wire rod, and the packing body includes a first form for packing the wire rod and a shape for pulling out the wire rod. The packaging is transformable into a second form, and in the second form, the outlet for pulling out the wire from the package is located at a higher position than the top of the package in the first form. It is a unit.
 本発明の他の特徴については、後述する明細書及び図面の記載により明らかにする。 Other features of the present invention will become clear from the description and drawings described below.
 本発明によれば、アーム等の構造体を準備せずに線材の引き出し性を改善することができる。 According to the present invention, it is possible to improve the drawability of the wire without preparing a structure such as an arm.
図1A及び図1Bは、第1実施形態の梱包ユニット1の説明図である。FIG. 1A and FIG. 1B are explanatory diagrams of the packaging unit 1 of the first embodiment. 図2A及び図2Bは、梱包ユニット1の内部の説明図である。2A and 2B are explanatory diagrams of the inside of the packaging unit 1. 図3Aは、巻回体20の一例の説明図である。図3Bは、巻回体の別の例の説明図である。FIG. 3A is an explanatory diagram of an example of the wound body 20. FIG. 3B is an explanatory diagram of another example of the wound body. 図4は、線材10、保持部413及び引出口43の模式図である。FIG. 4 is a schematic diagram of the wire 10, the holding part 413, and the outlet 43. 図5A及び図5Bは、第1実施形態の梱包ユニット1の第1変形例の説明図である。5A and 5B are explanatory diagrams of a first modification of the packaging unit 1 of the first embodiment. 図6A及び図6Bは、第1実施形態の梱包ユニット1の第2変形例の説明図である。6A and 6B are explanatory diagrams of a second modification of the packaging unit 1 of the first embodiment. 図7A及び図7Bは、第1実施形態の梱包ユニット1の第3変形例の説明図である。FIGS. 7A and 7B are explanatory diagrams of a third modification of the packaging unit 1 of the first embodiment. 図8A及び図8Bは、第1実施形態の梱包ユニット1の第4変形例の説明図である。FIGS. 8A and 8B are explanatory diagrams of a fourth modification of the packaging unit 1 of the first embodiment. 図9A及び図9Bは、第1実施形態の梱包ユニット1の第5変形例の説明図である。9A and 9B are explanatory diagrams of a fifth modification of the packaging unit 1 of the first embodiment. 図10A及び図10Bは、第1実施形態の梱包ユニット1の第6変形例の説明図である。FIGS. 10A and 10B are explanatory diagrams of a sixth modification of the packaging unit 1 of the first embodiment. 図11A及び図11Bは、第2実施形態の梱包ユニット1の説明図である。FIGS. 11A and 11B are explanatory diagrams of the packaging unit 1 of the second embodiment. 図12A~図12Cは、昇降ユニット50の説明図である。12A to 12C are explanatory diagrams of the elevating unit 50. 図13は、伸縮部材52の構造の一例の説明図である。FIG. 13 is an explanatory diagram of an example of the structure of the expandable member 52. 図14A~図14Cは、昇降ユニット50の変形例の説明図である。14A to 14C are explanatory diagrams of modified examples of the elevating unit 50.
 後述する明細書及び図面の記載から、少なくとも以下の態様が明らかとなる。 From the description of the specification and drawings described below, at least the following aspects will become clear.
 態様1は、線材と、前記線材を収容する梱包体と、を備え、前記梱包体は、前記線材を梱包するための第1形態と、前記線材を引き出すための第2形態とに変形可能であり、前記第2形態において前記線材を前記梱包体から引き出す引出口は、前記第1形態における前記梱包体の最上部よりも高い位置にあることを特徴とする梱包ユニットである。これにより、アーム等の構造体を準備せずに線材の引き出し性を改善することができる。 Aspect 1 includes a wire rod and a packaging body that accommodates the wire rod, and the packaging body is transformable into a first form for packing the wire rod and a second form for pulling out the wire rod. The packing unit is characterized in that in the second embodiment, the outlet for pulling out the wire from the package is located at a higher position than the top of the package in the first embodiment. Thereby, it is possible to improve the ease of drawing out the wire without preparing a structure such as an arm.
 態様2は、態様1の梱包ユニットであって、前記梱包体は、前記梱包体の底面から上に向かって突出する保持部を有することを特徴とする梱包ユニットである。このような保持部がある場合に、特に有効である。 Aspect 2 is the packaging unit according to aspect 1, in which the packaging body has a holding portion that protrudes upward from the bottom surface of the packaging body. This is particularly effective when such a holding section is provided.
 態様3は、態様2の梱包ユニットであって、前記第2形態における前記底面から前記引出口までの距離は、前記底面から前記保持部の先端までの距離の1.5倍以上であることを特徴とする梱包ユニットである。これにより、線材を引き出し易くすることができる。 Aspect 3 is the packaging unit of Aspect 2, in which the distance from the bottom surface to the outlet in the second aspect is 1.5 times or more the distance from the bottom surface to the tip of the holding part. This is a unique packaging unit. This makes it easier to pull out the wire.
 態様4は、態様2又は3の梱包ユニットであって、前記保持部は、上下方向に間隔をあけた2箇所で固定されていることを特徴とする梱包ユニットである。これにより、保持部が倒れにくい構造になる。 Aspect 4 is the packaging unit according to aspect 2 or 3, in which the holding portion is fixed at two locations spaced apart in the vertical direction. This results in a structure in which the holding part does not easily fall down.
 態様5は、態様1~4のいずれかの梱包ユニットであって、前記梱包体は、複数の蓋部を有しており、前記第2形態において、前記引出口は、前記蓋部によって組み立てられたフード部に設けられることを特徴とする梱包ユニットである。これにより、蓋を用いて引出口を高い位置に設けることができる。 A fifth aspect is the packaging unit according to any one of aspects 1 to 4, wherein the package has a plurality of lids, and in the second aspect, the drawer opening is assembled by the lids. This is a packaging unit characterized in that it is provided in a hood section. Thereby, the outlet can be provided at a high position using the lid.
 態様6は、態様5の梱包ユニットであって、前記引出口を構成する筒部材が、前記蓋部を連結する部位に設けられることを特徴とする梱包ユニットである。これにより、蓋部を連結する部位に線材が入り込むことを抑制できる。 A sixth aspect is the packaging unit according to the fifth aspect, in which the cylindrical member constituting the drawer opening is provided at a portion connecting the lid. Thereby, it is possible to prevent the wire from entering the region where the lid is connected.
 態様7は、態様5又は6の梱包ユニットであって、前記蓋部は、前記フード部の組み立て時に他の部材と結合する結合部を有することを特徴とする梱包ユニットである。これにより、フード部の強度が向上する。 Aspect 7 is the packaging unit according to aspect 5 or 6, in which the lid portion has a connecting portion that connects to other members when the hood portion is assembled. This improves the strength of the hood.
 態様8は、態様7の梱包ユニットであって、前記結合部は、凹凸を有しており、前記蓋部の開閉動作によって、前記結合部の前記凹凸を噛み合わせることが可能であることを特徴とする梱包ユニットである。これにより、フード部の組立作業が容易になる。 Aspect 8 is the packaging unit according to Aspect 7, characterized in that the coupling portion has unevenness, and the unevenness of the coupling portion can be engaged by opening and closing operations of the lid portion. This is a packaging unit. This facilitates the assembly work of the hood part.
 態様9は、態様1~4のいずれかの梱包ユニットであって、前記引出口を有する移動体と、前記移動体を昇降させる伸縮部材とを有することを特徴とする梱包ユニットである。これにより、伸縮部材を伸長させることによって、引出口を高い位置に設けることができる。 Aspect 9 is a packaging unit according to any one of Aspects 1 to 4, characterized in that it has a movable body having the outlet and an extendable member that raises and lowers the movable body. Thereby, by extending the elastic member, the outlet can be provided at a higher position.
 態様10は、態様9の梱包ユニットであって、前記梱包体は、底面から上に向かって突出する保持部を有しており、前記第1形態において、前記移動体は、前記保持部の先端よりも下に配置されていることを特徴とする梱包ユニットである。これにより、第1形態において線材が保持部から外れることを抑制することができる。 Aspect 10 is the packaging unit according to Aspect 9, wherein the packaging body has a holding part that protrudes upward from the bottom surface, and in the first form, the movable body is located at the tip of the holding part. This packaging unit is characterized by being placed below the. Thereby, it is possible to suppress the wire rod from coming off from the holding part in the first form.
 態様11は、態様10の梱包ユニットであって、前記第1形態において、前記移動体は、前記線材を巻き回した巻回体の上面に接触することを特徴とする梱包ユニットである。これにより、巻回体が崩れることを抑制できる。 Aspect 11 is the packaging unit according to aspect 10, in which, in the first aspect, the movable body contacts the upper surface of a wound body around which the wire is wound. This can prevent the rolled body from collapsing.
 ===第1実施形態===
 図1A及び図1Bは、第1実施形態の梱包ユニット1の説明図である。図1Aは、第1形態の梱包ユニット1の説明図である。図1Bは、第2形態の梱包ユニット1の説明図である。図2A及び図2Bは、梱包ユニット1の内部の説明図である。図2Aは、梱包ユニット1の内部を横から見た説明図である。図2Bは、側板部412及び蓋42を不図示にして梱包ユニット1の内部を示した説明図である。
===First embodiment===
FIG. 1A and FIG. 1B are explanatory diagrams of the packaging unit 1 of the first embodiment. FIG. 1A is an explanatory diagram of the packaging unit 1 of the first embodiment. FIG. 1B is an explanatory diagram of the packaging unit 1 of the second embodiment. 2A and 2B are explanatory diagrams of the inside of the packaging unit 1. FIG. 2A is an explanatory diagram of the inside of the packaging unit 1 viewed from the side. FIG. 2B is an explanatory diagram showing the inside of the packaging unit 1 with the side plate portion 412 and the lid 42 not shown.
 以下の説明では、梱包体40の底面(底部411の上面;巻回体20を支持する面)に垂直な方向を「上下方向」とし、梱包体40の底面から見て巻回体20の側を「上」とし、逆側を「下」とする。梱包ユニット1を水平面に載置した場合、上下方向は鉛直方向と一致することになる。また、以下の説明では、上下方向と垂直な方向を横方向と呼ぶことがある。 In the following description, the direction perpendicular to the bottom surface of the package 40 (the top surface of the bottom part 411; the surface that supports the wound body 20) is referred to as the "up-down direction", and the side of the wound body 20 when viewed from the bottom surface of the package 40 is referred to as the "vertical direction". is considered "top" and the opposite side is "bottom". When the packaging unit 1 is placed on a horizontal surface, the vertical direction coincides with the vertical direction. Furthermore, in the following description, a direction perpendicular to the up-down direction may be referred to as a lateral direction.
 梱包ユニット1は、線材10を梱包した部材(ユニット)である。図1A及び図1Bに示すように、梱包ユニット1は、形態を変形可能である。図1Aに示すように、線材10を梱包するための形態のことを「第1形態」と呼ぶ。図1Bに示すように、線材10を引き出すための形態のことを「第2形態」と呼ぶ。梱包ユニット1は、線材10と、梱包体40と、パレット60とを有する。 The packing unit 1 is a member (unit) in which the wire rod 10 is packed. As shown in FIGS. 1A and 1B, the packaging unit 1 can be modified in shape. As shown in FIG. 1A, the form for packing the wire rod 10 is referred to as a "first form". As shown in FIG. 1B, the form for drawing out the wire rod 10 is referred to as a "second form". The packaging unit 1 includes a wire rod 10, a package 40, and a pallet 60.
 線材10は、線状の部材である。線材10には、例えばケーブル(電線ケーブルや光ケーブルなど)、ワイヤ、チューブなどが含まれる。ここでは、線材10は、光ケーブルである。線材10は、屈曲させた状態で梱包されている。ここでは、線材10は、巻き回した状態で梱包されている。例えば、外径3mm以上の剛性のある太いケーブルが1000m以上にわたって巻き回された状態で引き出し可能に梱包体40に収容されている。なお、ケーブルの外径が7~11mmの場合、1m×1m×1mの大きさの梱包体40に、長さ2000mのケーブルを収容可能である。以下の説明では、線材10を巻き回した構造体のことを「巻回体」と呼ぶことがある。但し、線材10は、巻き回した状態で梱包されていなくても良い。 The wire rod 10 is a linear member. The wire 10 includes, for example, a cable (such as an electric cable or an optical cable), a wire, a tube, and the like. Here, the wire 10 is an optical cable. The wire rod 10 is packed in a bent state. Here, the wire rod 10 is packaged in a wound state. For example, a thick, rigid cable with an outer diameter of 3 mm or more is wound over 1000 m or more and is housed in the package 40 so that it can be pulled out. Note that when the outer diameter of the cable is 7 to 11 mm, a cable with a length of 2000 m can be accommodated in the package 40 with a size of 1 m x 1 m x 1 m. In the following description, a structure in which the wire rod 10 is wound may be referred to as a "wound body." However, the wire 10 does not need to be packaged in a wound state.
 図3Aは、巻回体20の一例の説明図である。図3Bは、巻回体の別の例の説明図である。巻回体20は、巻回方向の反転を繰り返しながら線材10を巻回して構成されている。線材10の巻回方向の反転を繰り返すことによって、図1Bに示すように巻回体20から線材10を引き出すときに、線材10のねじれを抑制することができる。巻回体20は、巻回体20は、S字状に巻回された線材10と、逆S字状に巻回された線材10とを交互に積層させた反転部22を有する。図3Aに示す巻回体20は、反転部22の外周に線材10を周回させた周回部21を有する。なお、図3Bに示すように、巻回体20は、周回部21を備えていなくても良い。また、巻回体20は、線材10の巻回方向を反転させずに線材10を巻き回して構成されても良い。巻回体20の構成は、要求に応じて適宜変更可能である。 FIG. 3A is an explanatory diagram of an example of the wound body 20. FIG. 3B is an explanatory diagram of another example of the wound body. The wound body 20 is constructed by winding the wire rod 10 while repeatedly reversing the winding direction. By repeatedly reversing the winding direction of the wire 10, twisting of the wire 10 can be suppressed when the wire 10 is pulled out from the wound body 20 as shown in FIG. 1B. The wound body 20 has an inverted portion 22 in which wire rods 10 wound in an S-shape and wire rods 10 wound in an inverted S-shape are alternately stacked. The wound body 20 shown in FIG. 3A has a winding part 21 in which the wire rod 10 is wound around the outer periphery of the reversing part 22. Note that, as shown in FIG. 3B, the wound body 20 does not need to include the circumferential portion 21. Moreover, the wound body 20 may be configured by winding the wire rod 10 without reversing the winding direction of the wire rod 10. The configuration of the wound body 20 can be changed as required.
 梱包体40は、線材10(巻回体20)を梱包する構造体である。梱包体40は、線材10(巻回体20)を収容する収容空間を有する。梱包体40は、第1形態と第2形態とに変形可能である。ここでは、梱包体40は、箱状に構成されている。但し、梱包体40は、箱状の構造体に限られるものではなく、骨組み状(フレーム状)の構造体でも良い。すなわち、梱包体40は、収容空間を形成する部材を有している。例えば、収容空間を形成する部材は、収容空間の底、側面、上面を覆う部材でも良いし、骨組みでも良い。収容空間を形成する部材の材質は、例えば、木材、段ボールなどの紙類、金属、FRPやプラスチック、これらの組み合わせなどが挙げられる。特に、収容空間を形成する部材が段ボールで構成される場合には、軽量、解体容易性、リサイクル性にも優れており、防腐剤などの薬品も使用しないので、金属製や木製のドラムよりも持続可能な社会への貢献に適している。第1実施形態の梱包体40は、本体部41と、蓋42とを有する。但し、後述するように、梱包体40は、蓋を備えていなくても良い。 The packing body 40 is a structure for packing the wire rod 10 (wound body 20). The package 40 has an accommodation space that accommodates the wire rod 10 (wound body 20). The package 40 can be transformed into a first form and a second form. Here, the package 40 is configured in a box shape. However, the package 40 is not limited to a box-like structure, but may be a frame-like structure. That is, the package 40 has a member that forms a housing space. For example, the member forming the accommodation space may be a member that covers the bottom, side surfaces, and top surface of the accommodation space, or may be a frame. Examples of the material of the member forming the accommodation space include wood, paper such as cardboard, metal, FRP, plastic, and combinations thereof. In particular, when the storage space is made of cardboard, it is lightweight, easy to disassemble, and recyclable, and does not use chemicals such as preservatives, so it is better than metal or wooden drums. Suitable for contributing to a sustainable society. The package 40 of the first embodiment includes a main body 41 and a lid 42. However, as will be described later, the package 40 does not need to have a lid.
 本体部41は、梱包体40の本体を構成する部位である。本体部41は、線材10(巻回体20)を梱包する部位である。本体部41は、底部411と、保持部413とを有する。 The main body portion 41 is a part that constitutes the main body of the package 40. The main body portion 41 is a portion where the wire rod 10 (wound body 20) is packed. The main body portion 41 has a bottom portion 411 and a holding portion 413.
 底部411は、本体部41の底を構成する。底部411は、巻回体20を下から支持する部材となる。ここでは、底部411は、板状の部材であるが、巻回体20を支持できれば、板状の部材に限られるものではない。
 底部411の周縁から上側に立ち上がるように側板部412が設けられている。側板部412は、本体部41の側面を構成する。但し、本体部41が骨組み状に構成される場合には、本体部41は、側板部412を備えていなくても良い。なお、ここでは、底部411及び複数(ここでは4枚)の側板部412によって線材10を収容するための収容空間が形成される。側板部412の枚数は、4枚に限られるものでは無く、例えば6枚や8枚などでも良い。
 保持部413は、線材10を巻き回した形状で保持する部材である。言い換えると、保持部413は、巻回体20を保持する部材である。保持部413は、上下方向に沿う棒状(筒状)の部材である。保持部413は、底部411から上側に向かって延び出ている。線材10が保持部413に接触して線材10の動きが制約されるため、線材10が引き出されるときに(例えば、梱包時、引き出し時、貯蔵時、輸送時に)巻回体20が崩れることを抑制できる。但し、保持部413は、必要に応じて設置すればよく、保持部413は無くても良い。
The bottom portion 411 constitutes the bottom of the main body portion 41 . The bottom portion 411 serves as a member that supports the wound body 20 from below. Although the bottom portion 411 is a plate-shaped member here, it is not limited to a plate-shaped member as long as it can support the wound body 20.
A side plate portion 412 is provided so as to rise upward from the periphery of the bottom portion 411 . The side plate portion 412 constitutes a side surface of the main body portion 41 . However, when the main body part 41 is configured in a frame shape, the main body part 41 does not need to include the side plate part 412. Note that here, an accommodation space for accommodating the wire rod 10 is formed by the bottom portion 411 and a plurality of (four in this case) side plate portions 412. The number of side plates 412 is not limited to four, and may be six or eight, for example.
The holding portion 413 is a member that holds the wire 10 in a wound shape. In other words, the holding part 413 is a member that holds the wound body 20. The holding portion 413 is a rod-shaped (cylindrical) member extending in the vertical direction. The holding part 413 extends upward from the bottom part 411. Since the movement of the wire rod 10 is restricted when the wire rod 10 comes into contact with the holding part 413, it is possible to prevent the wound body 20 from collapsing when the wire rod 10 is pulled out (for example, during packaging, pulling out, storage, or transportation). It can be suppressed. However, the holding part 413 may be installed as needed, and the holding part 413 may be omitted.
 図3に示す一例で説明すると、一対の保持部413は、巻回体20の反転部22の前後のそれぞれの近傍に設けられている。なお、線材10を引き出したときに線材10のねじれを抑制するため、巻回体20は、S字状又は逆S字状(Z字状)に線材10の巻回方向を反転させた反転部22を有しており、この反転部22では線材10の姿勢が不安定になり崩れ易い。このため、一対の保持部413が、反転部22の前後のそれぞれの近傍に配置されることによって(言い換えると、巻回体20の反転部22が一対の保持部413の間に配置されることによって)、反転部22の形状が崩れることを抑制できる。 To explain using an example shown in FIG. 3, the pair of holding parts 413 are provided near the front and back of the inverted part 22 of the wound body 20, respectively. In addition, in order to suppress twisting of the wire 10 when the wire 10 is pulled out, the wound body 20 has an inverted portion in which the winding direction of the wire 10 is reversed in an S-shape or an inverted S-shape (Z-shape). 22, and the posture of the wire rod 10 becomes unstable at this reversal portion 22 and is likely to collapse. Therefore, by disposing the pair of holding parts 413 near the front and rear of the reversing part 22 (in other words, by disposing the reversing part 22 of the wound body 20 between the pair of holding parts 413). ), it is possible to suppress the shape of the reversing portion 22 from collapsing.
 蓋42は、本体部41を覆う部位である。蓋42は、開閉可能に構成されている。図1Aに示すように、蓋42が閉じられた状態(蓋42が折り畳まれた状態)では、蓋42は本体部41の上方を覆う状態になり、梱包体40は第1形態(巻回体20を梱包体40に梱包するための形態)になる。梱包体40から線材10を引き出すとき、図1Bに示すように、蓋42が展開され、蓋42よってフード部42Aが組み立てられる。フード部42Aが組み立てられた形態は、梱包体40の第2形態(線材10を引き出すための形態)に相当する。 The lid 42 is a part that covers the main body part 41. The lid 42 is configured to be openable and closable. As shown in FIG. 1A, when the lid 42 is closed (the lid 42 is folded), the lid 42 covers the upper part of the main body 41, and the package 40 is in the first form (a rolled body). 20 into a package 40). When the wire rod 10 is pulled out from the package 40, the lid 42 is unfolded and the hood portion 42A is assembled with the lid 42, as shown in FIG. 1B. The assembled form of the hood portion 42A corresponds to the second form of the package 40 (a form for pulling out the wire 10).
 フード部42Aは、蓋42(後述する複数の蓋部421)によって組み立てられた部位である。フード部42Aは、本体部41の上方に設けられ、第1形態における梱包体40の最上部(梱包体40の最も高い位置にある部位;ここでは蓋42の上面)よりも高い位置に設けられる。フード部42Aの頂部には、引出口43が設けられる。これにより、引出口43を高い位置に配置することができる。但し、引出口43は、第1形態における梱包体40の最上部よりも高い位置であれば良く、フード部42Aの頂部に設けられなくても良い。例えば、引出口43は、フード部42Aの傾斜面に設けられても良い。 The hood part 42A is a part assembled with a lid 42 (a plurality of lid parts 421 described later). The hood portion 42A is provided above the main body portion 41, and is provided at a higher position than the top of the package 40 in the first embodiment (the highest portion of the package 40; here, the top surface of the lid 42). . An outlet 43 is provided at the top of the hood portion 42A. Thereby, the outlet 43 can be arranged at a high position. However, the outlet 43 only needs to be located at a higher position than the top of the package 40 in the first embodiment, and does not need to be provided at the top of the hood part 42A. For example, the outlet 43 may be provided on the inclined surface of the hood portion 42A.
 引出口43は、本体部41に梱包されている線材10を引き出す部位である。引出口43は、線材10の断面よりも大きく設定されているため、引出口43に線材10を挿通させて線材10を外部に引き出すことが可能である。引出口43は、第1形態における梱包体40の最上部よりも高い位置に設けられる。第1実施形態の引出口43は、蓋42によって構成されたフード部42Aに設けられる。但し、引出口43は、フード部42Aに設けられなくても良いし、蓋42に設けられなくても良い(例えば、後述する第2実施形態参照)。 The outlet 43 is a part from which the wire 10 packed in the main body 41 is pulled out. Since the outlet 43 is set larger than the cross section of the wire 10, the wire 10 can be inserted through the outlet 43 and drawn out to the outside. The outlet 43 is provided at a higher position than the top of the package 40 in the first embodiment. The outlet 43 of the first embodiment is provided in the hood portion 42A formed by the lid 42. However, the outlet 43 may not be provided in the hood portion 42A or may not be provided in the lid 42 (for example, see the second embodiment described below).
 図1Bに示すように、蓋42は、2つの蓋部421(第1蓋部421A及び第2蓋部421B)を有する。第1蓋部421Aは、板状の部材であり、側板部412の上縁(上辺)に設けられており、側板部412の上縁を軸として回動する(開閉する)。第2蓋部421Bは、板状の部材であり、第1蓋部421Aの設けられた側板部412と対向する側板部412の上縁に設けられており、側板部412の上縁を軸として回動する(開閉する)。図1Aに示すように、第1形態では、第1蓋部421Aと第2蓋部421Bは、重ね合わされた状態で本体部41の上方を覆っている。図1Bに示すように、第2形態では、蓋42(第1蓋部421A及び第2蓋部421B)によって切妻屋根状のフード部42Aが組み立てられる。第2形態では、第1蓋部421A及び第2蓋部421Bの端縁同士が連結することによって、第1蓋部421A及び第2蓋部421Bの姿勢が安定する。 As shown in FIG. 1B, the lid 42 has two lid parts 421 (a first lid part 421A and a second lid part 421B). The first lid portion 421A is a plate-shaped member, is provided on the upper edge (upper side) of the side plate portion 412, and rotates (opens and closes) around the upper edge of the side plate portion 412. The second lid part 421B is a plate-shaped member, and is provided on the upper edge of the side plate part 412 facing the side plate part 412 on which the first lid part 421A is provided, and is centered around the upper edge of the side plate part 412. Rotate (open and close). As shown in FIG. 1A, in the first form, the first lid part 421A and the second lid part 421B cover the upper part of the main body part 41 in an overlapping state. As shown in FIG. 1B, in the second embodiment, a gable roof-shaped hood portion 42A is assembled by the lid 42 (the first lid portion 421A and the second lid portion 421B). In the second form, the edges of the first lid part 421A and the second lid part 421B are connected to each other, so that the postures of the first lid part 421A and the second lid part 421B are stabilized.
 第1実施形態では、引出口43は、フード部42Aに設けられる。ここでは、図1Bに示すように、第1蓋部421A及び第2蓋部421Bの端縁の中央部に筒部材44が取り付けられ、この筒部材44が引出口43を構成する。つまり、筒部材44は、第1蓋部421Aと第2蓋部421Bとを連結する部位に設けられる。なお、第1蓋部421A及び第2蓋部421Bの端縁の中央部には凹部が予め設けられており、この凹部によって構成された開口部に筒部材44が取り付けられる。第1蓋部421A及び第2蓋部421Bを連結する部位に筒部材44が取り付けられることによって、線材10が第1蓋部421Aと第2蓋部421Bとの間に入り込むことを抑制できる。但し、引出口43は、筒部材44で構成されなくても良い(後述;図5B参照)。 In the first embodiment, the outlet 43 is provided in the hood portion 42A. Here, as shown in FIG. 1B, a cylindrical member 44 is attached to the central part of the edge of the first lid part 421A and the second lid part 421B, and this cylindrical member 44 constitutes the outlet 43. That is, the cylindrical member 44 is provided at a portion that connects the first lid part 421A and the second lid part 421B. Note that a recess is provided in advance at the center of the edge of the first lid 421A and the second lid 421B, and the cylindrical member 44 is attached to the opening defined by the recess. By attaching the cylindrical member 44 to the region connecting the first lid part 421A and the second lid part 421B, it is possible to suppress the wire 10 from entering between the first lid part 421A and the second lid part 421B. However, the outlet 43 does not need to be composed of the cylindrical member 44 (described later; see FIG. 5B).
 次に、引出口43を高い位置に設ける理由について説明する。図4は、線材10、保持部413及び引出口43の模式図である。 Next, the reason why the outlet 43 is provided at a high position will be explained. FIG. 4 is a schematic diagram of the wire 10, the holding part 413, and the outlet 43.
 梱包ユニット1を横から見たときに、一対の保持部413は、対称的に配置されている。つまり、一対の保持部413は、梱包体40の中央(図中の点線参照)から等距離に配置されている。ここでは、一対の保持部413の外縁同士の間隔をXとする。引出口43は、梱包体40の中央(図中の点線参照)の延長上に配置されている。このため、保持部413の外縁と引出口43との横方向の距離は、X/2となる。また、梱包体40の底面(底部411の上面)から保持部413の先端までの距離(保持部413が底面から突出する突出長さ;保持部413の高さ)をYとする。また、梱包体40の底面(底部411の上面)から引出口43までの距離(引出口43の高さ)をZとする。 When the packaging unit 1 is viewed from the side, the pair of holding parts 413 are arranged symmetrically. That is, the pair of holding parts 413 are arranged at the same distance from the center of the package 40 (see dotted line in the figure). Here, the distance between the outer edges of the pair of holding parts 413 is assumed to be X. The outlet 43 is arranged on an extension of the center of the package 40 (see the dotted line in the figure). Therefore, the distance in the lateral direction between the outer edge of the holding portion 413 and the outlet 43 is X/2. Further, the distance from the bottom surface of the package 40 (the top surface of the bottom portion 411) to the tip of the holding portion 413 (the protruding length of the holding portion 413 from the bottom surface; the height of the holding portion 413) is defined as Y. Further, the distance from the bottom surface of the package 40 (the top surface of the bottom portion 411) to the outlet 43 (the height of the outlet 43) is defined as Z.
 巻回体20から引き出された線材10を引出口43から引き出すためには、保持部413の先端を乗り越える必要がある。ここでは、線材10が保持部413の先端を乗り越える時に、保持部413の先端よりも上側の線材10(保持部413の先端と引出口43との間の線材10)が横方向となす角度をθ1とし、保持部413の先端よりも下側の線材10(保持部413に案内されている線材10;巻回体20と保持部413の先端との間の線材10)が横方向となす角度をθ2とする。図中には、角度θ2が最大になるときの状態が示されている。角度θ2は、底部411上の線材10が引き出されるときに最大になる。このため、角度θ2の最大値は、一方の保持部413の先端の外縁と他方の保持部413の基端(保持部413と底部411との固定端)の外縁とを結ぶ線と、梱包体40の底面(底部411の上面)との角度に相当する。 In order to pull out the wire 10 drawn out from the wound body 20 from the outlet 43, it is necessary to get over the tip of the holding part 413. Here, when the wire rod 10 passes over the tip of the holding section 413, the angle that the wire rod 10 above the tip of the holding section 413 (the wire rod 10 between the tip of the holding section 413 and the outlet 43) makes with the lateral direction is calculated. θ 1 , and the wire rod 10 below the tip of the holding portion 413 (the wire rod 10 guided by the holding portion 413; the wire rod 10 between the winding body 20 and the tip of the holding portion 413) forms the horizontal direction. Let the angle be θ 2 . The figure shows the state when the angle θ 2 is at its maximum. The angle θ 2 is at its maximum when the wire 10 on the bottom 411 is pulled out. Therefore, the maximum value of the angle θ 2 is the line connecting the outer edge of the tip of one holding part 413 and the outer edge of the proximal end of the other holding part 413 (the fixed end of the holding part 413 and the bottom part 411), and the packaging This corresponds to the angle with the bottom surface of the body 40 (the top surface of the bottom portion 411).
 角度θ1が大きくなるほど、線材10が保持部413の先端を乗り越え易くなる。このため、引出口43の高さZは、できるだけ大きい方が望ましい。つまり、引出口43は、高い位置に設けられることが望ましい。このような理由から、本実施形態の引出口43は、第1形態における梱包体40の最上部(第1実施形態では蓋42の上面)よりも高い位置に配置される(図1B参照)。 The larger the angle θ 1 is, the easier it is for the wire 10 to get over the tip of the holding part 413. For this reason, it is desirable that the height Z of the outlet 43 be as large as possible. That is, it is desirable that the outlet 43 be provided at a high position. For this reason, the outlet 43 of this embodiment is arranged at a higher position than the top of the package 40 in the first embodiment (the upper surface of the lid 42 in the first embodiment) (see FIG. 1B).
 また、角度θ1は、角度θ2と比べて大きいほど、線材10が保持部413の先端を乗り越え易くなる。このため、角度θ1は、角度θ2以上であることが望ましい。図4に示すように、引出口43の高さZが保持部413の高さYの1.5倍の場合、角度θ1は、角度θ2の最大値と等しくなる。このため、引出口43の高さZは、保持部413の高さYの1.5倍以上であることが望ましい。 Furthermore, the larger the angle θ 1 is compared to the angle θ 2 , the easier it is for the wire 10 to get over the tip of the holding part 413 . For this reason, it is desirable that the angle θ 1 is greater than or equal to the angle θ 2 . As shown in FIG. 4, when the height Z of the outlet 43 is 1.5 times the height Y of the holding part 413, the angle θ 1 becomes equal to the maximum value of the angle θ 2 . For this reason, it is desirable that the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413.
 図4に示すように、線材10が保持部413の先端を乗り越える必要があるため、保持部413の先端は、線材10が乗り越え易い形状であることが望ましい。このため、保持部413は、先端側ほど細くなる形状であっても良い。また、横から見たときに保持部413の先端が丸みを帯びていても良い。 As shown in FIG. 4, since the wire 10 needs to get over the tip of the holding part 413, it is desirable that the tip of the holding part 413 has a shape that allows the wire 10 to easily get over. For this reason, the holding portion 413 may have a shape that becomes thinner toward the distal end. Further, the tip of the holding portion 413 may be rounded when viewed from the side.
 なお、本体部41は、保持部413を備えていなくても良い。本体部41が保持部413を備えない場合においても、引出口43が高い位置に設けられると、引出口43の中心線と線材10との角度を小さくすることができ、引出口43から線材10を引き出し易くなる。このため、本体部41が保持部413を備えない場合においても、引出口43は高い位置に設けられることが有利になるため、引出口43は、第1形態における梱包体40の最上部よりも高い位置に配置されることが望ましい。 Note that the main body portion 41 does not need to include the holding portion 413. Even when the main body part 41 does not include the holding part 413, if the outlet 43 is provided at a high position, the angle between the center line of the outlet 43 and the wire 10 can be made small, and the wire 10 can be removed from the outlet 43. It becomes easier to pull out. Therefore, even when the main body part 41 does not include the holding part 413, it is advantageous to provide the outlet 43 at a higher position, so that the outlet 43 is higher than the top of the package 40 in the first embodiment. It is desirable to place it in a high position.
 パレット60は、梱包体40の台となる部材である。パレット60は、例えばフォークリフトで梱包ユニット1を移動するときに用いられる荷台となる。パレット60は、下板部61と、スペーサ62とを有しても良い。下板部61は、パレット60の下面を構成する板状の部位である。スペーサ62は、梱包体40(底部411)と下板部61との間に配置される部材である。スペーサ62によって、底部411と下板部61との間に隙間が形成され、この隙間にフォークリフトのフォークが差し込まれることになる。なお、下板部61を設けずに、スペーサ62だけで梱包体40の下側に隙間を形成しても良い。梱包ユニット1はパレット60を備えていなくても良い。 The pallet 60 is a member that serves as a stand for the package 40. The pallet 60 serves as a loading platform used when the packaging unit 1 is moved by, for example, a forklift. The pallet 60 may include a lower plate portion 61 and a spacer 62. The lower plate portion 61 is a plate-shaped portion that constitutes the lower surface of the pallet 60. The spacer 62 is a member disposed between the package 40 (bottom portion 411) and the lower plate portion 61. A gap is formed between the bottom part 411 and the lower plate part 61 by the spacer 62, and a fork of a forklift is inserted into this gap. Note that a gap may be formed on the lower side of the package 40 using only the spacer 62 without providing the lower plate portion 61. The packaging unit 1 does not need to include the pallet 60.
 図2Aに示すように、保持部413は、梱包体40の底部411を貫通しており、保持部413の下端はパレット60の下板部61に固定されている。保持部413は、梱包体40の底部411とパレット60の下板部61の2箇所で固定される。底部411と下板部61はスペーサ62によって上下方向に隙間があいているので、保持部413は、上下方向に間隔をあけた2箇所で固定されることになる。これにより、保持部413が倒れにくい構造になる。但し、保持部413が梱包体40の底部411を貫通せずに、保持部413の下端が梱包体40の底部411に固定されても良い。 As shown in FIG. 2A, the holding part 413 penetrates the bottom part 411 of the package 40, and the lower end of the holding part 413 is fixed to the lower plate part 61 of the pallet 60. The holding portion 413 is fixed at two locations: the bottom portion 411 of the package 40 and the lower plate portion 61 of the pallet 60. Since the bottom part 411 and the lower plate part 61 have a gap in the vertical direction due to the spacer 62, the holding part 413 is fixed at two places spaced apart in the vertical direction. This provides a structure in which the holding portion 413 does not easily fall down. However, the lower end of the holding part 413 may be fixed to the bottom part 411 of the packing body 40 without the holding part 413 penetrating the bottom part 411 of the packing body 40 .
 <変形例>
 図5A及び図5Bは、第1実施形態の梱包ユニット1の第1変形例の説明図である。図5Aは、蓋42が開いた状態の梱包ユニット1を上から見た図である。図5Bは、第2形態の梱包ユニット1の説明図である。
 第1変形例においても、蓋42は、第1蓋部421A及び第2蓋部421Bを有しており、第1蓋部421A及び第2蓋部421Bの端縁の中央部には凹部が設けられている。第1変形例では、第1蓋部421A及び第2蓋部421Bを組み立ててフード部42Aを形成した後、筒部材44を凹部に取り付けずに、第1蓋部421A及び第2蓋部421Bの凹部によって引出口43が形成される。このように、引出口43は、筒部材44で構成されなくても良い。
<Modified example>
5A and 5B are explanatory diagrams of a first modification of the packaging unit 1 of the first embodiment. FIG. 5A is a top view of the packaging unit 1 with the lid 42 open. FIG. 5B is an explanatory diagram of the packaging unit 1 of the second embodiment.
Also in the first modification, the lid 42 has a first lid part 421A and a second lid part 421B, and a recess is provided in the center of the edge of the first lid part 421A and the second lid part 421B. It is being In the first modification, after assembling the first lid part 421A and the second lid part 421B to form the hood part 42A, the first lid part 421A and the second lid part 421B are assembled without attaching the cylinder member 44 to the recess. An outlet 43 is formed by the recess. In this way, the outlet 43 does not need to be composed of the cylindrical member 44.
 図6A及び図6Bは、第1実施形態の梱包ユニット1の第2変形例の説明図である。 
 第2変形例においても、蓋42は、第1蓋部421A及び第2蓋部421Bを有する。第2変形例では、第1蓋部421A及び第2蓋部421Bの端縁に結合部422が設けられている。結合部422は、フード部42Aの組み立て時に他の部材と結合する部位である。第1蓋部421Aの結合部422と、第2蓋部421Bの結合部422とが結合することによって、第1蓋部421A及び第2蓋部421Bの姿勢が安定し、フード部42Aの強度が向上する。
 ここでは、結合部422は、凹凸形状に構成されており、第1蓋部421Aの凹凸と、第2蓋部421Bの凹凸とが互いに噛み合うことによって、第1蓋部421A及び第2蓋部421Bの端縁同士が結合している。但し、結合部422は凹凸形状に限られるものではない。例えば、第1蓋部421A及び第2蓋部421Bの一方の結合部を差込片とし、他方の結合部をスリットとし、差込片をスリットに差し込むことによって、第1蓋部421A及び第2蓋部421Bの端縁同士が結合されても良い。但し、図6A及び図6Bに示すように結合部422を凹凸形状に構成した場合、第1蓋部421A及び第2蓋部421Bの開閉動作だけで第1蓋部421Aの結合部422と第2蓋部421Bの結合部422とを結合させることができるため、差込片をスリットに差し込むような動作が不要になるので、フード部42Aの組立作業が容易になる。
6A and 6B are explanatory diagrams of a second modification of the packaging unit 1 of the first embodiment.
Also in the second modification, the lid 42 includes a first lid part 421A and a second lid part 421B. In the second modification, coupling portions 422 are provided at the edges of the first lid portion 421A and the second lid portion 421B. The coupling portion 422 is a portion that is coupled to other members when the hood portion 42A is assembled. By coupling the coupling portion 422 of the first lid portion 421A and the coupling portion 422 of the second lid portion 421B, the postures of the first lid portion 421A and the second lid portion 421B are stabilized, and the strength of the hood portion 42A is increased. improves.
Here, the coupling part 422 is configured to have an uneven shape, and the unevenness of the first lid part 421A and the unevenness of the second lid part 421B mesh with each other, so that the first lid part 421A and the second lid part 421B The edges of are joined together. However, the coupling portion 422 is not limited to the uneven shape. For example, one of the connecting parts of the first lid part 421A and the second lid part 421B is made into an insertion piece, the other joining part is made into a slit, and by inserting the insertion piece into the slit, the first lid part 421A and the second lid part 421B The edges of the lid portion 421B may be joined together. However, when the connecting portion 422 is configured to have an uneven shape as shown in FIGS. 6A and 6B, the connecting portion 422 of the first lid portion 421A and the second Since the connecting portion 422 of the lid portion 421B can be combined with the connecting portion 422 of the lid portion 421B, the operation of inserting an insertion piece into a slit is not necessary, so that the assembly work of the hood portion 42A is facilitated.
 図7A及び図7Bは、第1実施形態の梱包ユニット1の第3変形例の説明図である。 
 第3変形例においても、蓋42は、第1蓋部421A及び第2蓋部421Bを有する。また、第3変形例では、蓋42は、フラップ部423を有する。フラップ部423は、フード部42Aの隙間を塞ぐ板状の部位である。フラップ部423は、第1蓋部421A又は第2蓋部421Bの設けられていない側板部412の上縁(上辺)に設けられており、側板部412の上縁を軸として回動する(開閉する)。切妻屋根状のフード部42Aが第1蓋部421A及び第2蓋部421Bによって組み立てられるときに、第1蓋部421A及び第2蓋部421Bのそれぞれの側縁と、フラップ部423の側縁とが連結される。これにより、切妻屋根状のフード部42Aの側方の隙間をフラップ部423によって塞ぐことができる。なお、第3変形例においても、第2変形例の結合部422のように、第1蓋部421A及び第2蓋部421Bのそれぞれの側縁と、フラップ部423の側縁とのそれぞれに結合部を設け、第1蓋部421A又は第2蓋部421Bの結合部と、フラップ部423の結合部とを結合させても良い。これにより、フード部42Aの強度が向上する。
FIGS. 7A and 7B are explanatory diagrams of a third modification of the packaging unit 1 of the first embodiment.
Also in the third modification, the lid 42 includes a first lid part 421A and a second lid part 421B. Furthermore, in the third modification, the lid 42 has a flap portion 423. The flap portion 423 is a plate-shaped portion that closes the gap in the hood portion 42A. The flap part 423 is provided on the upper edge (upper side) of the side plate part 412 where the first lid part 421A or the second lid part 421B is not provided, and rotates around the upper edge of the side plate part 412 (opens and closes). do). When the gable roof-shaped hood part 42A is assembled with the first lid part 421A and the second lid part 421B, the respective side edges of the first lid part 421A and the second lid part 421B and the side edges of the flap part 423 are concatenated. Thereby, the gap on the side of the gable roof-shaped hood portion 42A can be closed by the flap portion 423. In addition, also in the third modification, like the joint portion 422 of the second modification, the joint is connected to each side edge of the first lid portion 421A and the second lid portion 421B, and to the side edge of the flap portion 423. A connecting portion of the first lid portion 421A or the second lid portion 421B and a connecting portion of the flap portion 423 may be combined by providing a portion. This improves the strength of the hood portion 42A.
 図8A及び図8Bは、第1実施形態の梱包ユニット1の第4変形例の説明図である。 
 第4変形例では、蓋42は、複数(ここでは4つ)の蓋部421を有する。それぞれの蓋部421は、本体部41の複数の側板部412のそれぞれの上縁(上辺)に設けられている。4つの蓋部421の側縁同士を連結することによって、方形屋根状(錐台状)のフード部42Aが組み立てられる。第4変形例では、複数の蓋部421の端縁によって引出口43が構成される。なお、複数の蓋部421の端縁によって構成された開口部に筒部材44を取り付けることによって、引出口43が筒部材44で構成されても良い。筒部材44が引出口43を構成することによって、線材10が蓋部421の間に入り込むことを抑制できる。なお、第4変形例においても、第2変形例の結合部422のように、それぞれの蓋部421の側縁に結合部を設け、蓋部421の結合部同士を結合させても良い。これにより、フード部42Aの強度が向上する。
FIGS. 8A and 8B are explanatory diagrams of a fourth modification of the packaging unit 1 of the first embodiment.
In the fourth modification, the lid 42 has a plurality of (here, four) lid parts 421. Each lid portion 421 is provided on the upper edge (upper side) of each of the plurality of side plate portions 412 of the main body portion 41 . By connecting the side edges of the four lid parts 421, a rectangular roof-shaped (truncated pyramid-shaped) hood part 42A is assembled. In the fourth modification, the outlet 43 is formed by the edges of the plurality of lid parts 421. Note that the outlet 43 may be configured by the cylindrical member 44 by attaching the cylindrical member 44 to an opening formed by the edges of the plurality of lid parts 421. Since the cylindrical member 44 constitutes the outlet 43, it is possible to prevent the wire 10 from entering between the lid portions 421. In addition, also in the fourth modification, a joining part may be provided on the side edge of each lid part 421, like the joining part 422 of the second modification, and the joining parts of the lid parts 421 may be joined together. This improves the strength of the hood portion 42A.
 図9A及び図9Bは、第1実施形態の梱包ユニット1の第5変形例の説明図である。 
 第5変形例では、引出口43を構成する蓋部421の端縁に凹部424が形成されている点で、第4変形例(図8A及び図8B)と異なる。蓋部421の端縁に凹部424が形成されることによって、引出口43の周縁に凹部424が配置される。線材10が引出口43から引き出されるとき、線材10が凹部424に入り込むことによって、引き出される線材10の位置が凹部424の位置で安定する。第5変形例では、筒部材44を用いずに、線材10が蓋部421の間に入り込むことを抑制できる。
9A and 9B are explanatory diagrams of a fifth modification of the packaging unit 1 of the first embodiment.
The fifth modification differs from the fourth modification (FIGS. 8A and 8B) in that a recess 424 is formed at the edge of the lid portion 421 constituting the outlet 43. By forming the recess 424 at the edge of the lid portion 421, the recess 424 is arranged at the periphery of the outlet 43. When the wire 10 is pulled out from the outlet 43, the wire 10 enters the recess 424, so that the position of the wire 10 to be pulled out is stabilized at the position of the recess 424. In the fifth modification, the wire rod 10 can be prevented from entering between the lid parts 421 without using the cylindrical member 44.
 図10A及び図10Bは、第1実施形態の梱包ユニット1の第6変形例の説明図である。
 第6変形例においても、蓋42は、複数(ここでは4つ)の蓋部421を有する。それぞれの蓋部421は、上面部425を有する。上面部425は、フード部42Aの上面を構成する板状の部位である。上面部425は、側板部412とは反対側の蓋部421の端縁に設けられている。上面部425には穴425Aが形成されており、この穴425Aによって引出口43が構成される。ここでは、4つの蓋部421にそれぞれ上面部425が設けられており、4枚の上面部425が重ね合わされてフード部42Aの上面が構成されている。但し、少なくとも1つの蓋部421に上面部425が設けられていれば良い。第6変形例によれば、線材10が蓋部421の間に入り込むことを抑制できる。
FIGS. 10A and 10B are explanatory diagrams of a sixth modification of the packaging unit 1 of the first embodiment.
Also in the sixth modification, the lid 42 includes a plurality of (here, four) lid portions 421. Each lid portion 421 has an upper surface portion 425. The upper surface portion 425 is a plate-shaped portion that constitutes the upper surface of the hood portion 42A. The upper surface portion 425 is provided at the edge of the lid portion 421 on the opposite side from the side plate portion 412. A hole 425A is formed in the upper surface portion 425, and the outlet 43 is formed by this hole 425A. Here, each of the four lid sections 421 is provided with an upper surface section 425, and the four upper surface sections 425 are overlapped to form the upper surface of the hood section 42A. However, it is sufficient that at least one lid part 421 is provided with the upper surface part 425. According to the sixth modification, it is possible to prevent the wire 10 from entering between the lid parts 421.
 上記の第1~第6変形例を含む第1実施形態では、第2形態における引出口43は、第1形態における梱包体40の最上部よりも高い位置にある。これにより、梱包ユニット1の変形によって引出口43を高い位置にできるため、簡易な構成で線材10を引き出し易くすることができる。
 また、上記の第1~第6変形例を含む第1実施形態では、梱包体40は、複数の蓋部421を有しており、引出口43は、蓋部421によって組み立てられたフード部42Aに設けられる。これにより、蓋42を用いて引出口43を高い位置に設けることができるため、アーム等の構造体を準備せずに線材の引き出し性を改善することができる。
In the first embodiment including the first to sixth modifications described above, the outlet 43 in the second form is located at a higher position than the top of the package 40 in the first form. As a result, the outlet 43 can be placed at a higher position by deforming the packaging unit 1, so that the wire 10 can be easily pulled out with a simple configuration.
Further, in the first embodiment including the first to sixth modifications described above, the package 40 has a plurality of lids 421, and the outlet 43 is connected to the hood 42A assembled by the lids 421. established in As a result, the draw-out port 43 can be provided at a high position using the lid 42, so that the draw-out performance of the wire can be improved without preparing a structure such as an arm.
 <実験例>
 図1A及び図1Bに示す梱包ユニット1を作成し、光ケーブル(線材10に相当)の引き出し性能を評価した。ここでは、一対の保持部413の距離を700mmとし、保持部413の高さYを720mmとし、引出口43の高さZを810mm~1500mmの範囲で異ならせた梱包ユニット1を作成した。なお、光ケーブルの直径は7mmである。引き出し性能の評価では、過度な力で光ケーブルを引っ張ること無く引出口43から光ケーブルを引き出せた場合には良(○)と評価し、光ケーブルを強く引っ張れば引出口43から光ケーブルを引き出せた場合には可(△)と評価し、光ケーブルを引き出せない場合には不可(×)と評価した。
<Experiment example>
A packaging unit 1 shown in FIGS. 1A and 1B was created, and the performance of pulling out an optical cable (corresponding to the wire 10) was evaluated. Here, packaging units 1 were created in which the distance between the pair of holding parts 413 was 700 mm, the height Y of the holding parts 413 was 720 mm, and the height Z of the outlet 43 was varied in the range of 810 mm to 1500 mm. Note that the diameter of the optical cable is 7 mm. In the evaluation of the pulling performance, if the optical cable could be pulled out from the outlet 43 without pulling the optical cable with excessive force, it was evaluated as good (○), and if the optical cable could be pulled out from the outlet 43 by pulling the optical cable strongly, it was evaluated as good (○). The evaluation was rated as acceptable (△), and the evaluation was rated as unacceptable (x) if the optical cable could not be pulled out.
 表1は、引出口43の高さZが異なる各梱包ユニット1の引き出し性能の評価結果を示している。 Table 1 shows the evaluation results of the drawer performance of each packaging unit 1 in which the height Z of the drawer opening 43 is different.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように、引出口43の高さZが保持部413の高さYの1.5倍以上の場合、過度な力で光ケーブルを引っ張ること無く引出口43から光ケーブルを引き出せた。このように、引出口43の高さZが保持部413の高さYの1.5倍以上であれば、線材10が保持部413の先端を乗り越え易くなることが確認された。なお、Z/Y=1.46の場合であっても、引出口43から光ケーブルを引き出せた。このように、引出口43の高さZが保持部413の高さYの1.5倍未満であっても、光ケーブルが保持部413に引っ掛かることに抗することができれば、引出口43から光ケーブルを引き出すことが可能である。但し、引出口43の高さZが保持部413の高さYの1.5倍以上であれば、光ケーブルが保持部413に引っ掛かることに抗しなくても良いので、引出口43の高さZが保持部413の高さYの1.5倍未満の場合と比べて、引き出し易くなることが確認された。なお、図4に示すように引出口43の高さZが保持部413の高さYの1.5倍以上であれば線材10が保持部413の先端を乗り越え易くなることからすると、図1A及び図1Bに示す梱包ユニット1とは別の梱包ユニット1の場合においても、図1A及び図1Bに示す梱包ユニット1と同様に、引出口43の高さZが保持部413の高さYの1.5倍以上であれば、引出口43の高さZが保持部413の高さYの1.5倍未満の場合と比べて、引き出し易くなることになる。 As shown in Table 1, when the height Z of the outlet 43 was 1.5 times or more the height Y of the holding part 413, the optical cable could be pulled out from the outlet 43 without pulling the optical cable with excessive force. Thus, it was confirmed that when the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413, the wire 10 easily climbs over the tip of the holding part 413. Note that even in the case of Z/Y=1.46, the optical cable could be pulled out from the outlet 43. In this way, even if the height Z of the outlet 43 is less than 1.5 times the height Y of the holding part 413, if the optical cable can resist being caught on the holding part 413, the optical cable can be removed from the outlet 43. It is possible to extract. However, if the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413, the optical cable does not have to resist being caught on the holding part 413, so the height of the outlet 43 It was confirmed that the holding part 413 is easier to pull out compared to the case where Z is less than 1.5 times the height Y of the holding part 413. Note that if the height Z of the outlet 43 is 1.5 times or more the height Y of the holding part 413 as shown in FIG. Also in the case of a packaging unit 1 different from the packaging unit 1 shown in FIG. 1B, the height Z of the drawer opening 43 is equal to the height Y of the holding part 413, similarly to the packaging unit 1 shown in FIGS. 1A and 1B. If it is 1.5 times or more, it will be easier to pull out compared to the case where the height Z of the outlet 43 is less than 1.5 times the height Y of the holding part 413.
 ===第2実施形態===
 図11A及び図11Bは、第2実施形態の梱包ユニット1の説明図である。図11Aは、第1形態の梱包ユニット1の説明図である。図11Bは、第2形態の梱包ユニット1の説明図である。図12A~図12Cは、昇降ユニット50の説明図である。図12Aは、梱包ユニット1を上から見た図である。図12Bは、第1形態における昇降ユニット50の説明図である。図12Cは、第2形態における昇降ユニット50の説明図である。なお、図12B及び図12Cでは、昇降ユニット50(及び巻回体20)を示すため、側板部412を不図示にしている。
===Second embodiment===
FIGS. 11A and 11B are explanatory diagrams of the packaging unit 1 of the second embodiment. FIG. 11A is an explanatory diagram of the packaging unit 1 of the first embodiment. FIG. 11B is an explanatory diagram of the packaging unit 1 of the second embodiment. 12A to 12C are explanatory diagrams of the elevating unit 50. FIG. 12A is a top view of the packaging unit 1. FIG. 12B is an explanatory diagram of the elevating unit 50 in the first embodiment. FIG. 12C is an explanatory diagram of the elevating unit 50 in the second embodiment. Note that in FIGS. 12B and 12C, the side plate portion 412 is not shown in order to show the elevating unit 50 (and the wound body 20).
 第2実施形態においても、梱包ユニット1は、巻回体20と、梱包体40と、パレット60とを有する。なお、第2実施形態においても、昇降ユニット50はパレット60を備えていなくても良い。第2実施形態の梱包体40は、更に昇降ユニット50を有する。なお、第2実施形態の梱包体40は、第1実施形態と同様に蓋42を備えていても良いし、蓋42を備えていなくても良い。 Also in the second embodiment, the packaging unit 1 includes a rolled body 20, a packaged body 40, and a pallet 60. Note that in the second embodiment as well, the lifting unit 50 does not need to include the pallet 60. The package 40 of the second embodiment further includes a lifting unit 50. Note that the package 40 of the second embodiment may be provided with the lid 42 as in the first embodiment, or may not be provided with the lid 42.
 昇降ユニット50は、引出口43を昇降させる部材である。梱包体40が第1形態(巻回体20を梱包体40に梱包するための形態)のとき、昇降ユニット50は、引出口43を降下させた状態となり、梱包体40(本体部41)に収容されている。なお、梱包体40が蓋42を備える場合には、昇降ユニット50が引出口43を降下させた状態で、不図示の蓋42を閉じて、昇降ユニット50を梱包体40に梱包可能である。梱包体40が第2形態(線材10を引き出すための形態)のとき、昇降ユニット50は、引出口43を上昇させた状態となり、引出口43は、第1形態における梱包体40の最上部(梱包体40の最も高い位置にある部位;蓋42がある場合には蓋42の上面;蓋42が無い場合には本体部41の上縁)よりも高い位置になる。なお、梱包体40が蓋42を備える場合には、梱包体40を第1形態から第2形態に変形させるとき、蓋42を開けた状態にしてから、昇降ユニット50を用いて引出口43を高い位置にすることになる。 The elevating unit 50 is a member that moves the drawer opening 43 up and down. When the package 40 is in the first form (the form for packing the rolled body 20 into the package 40), the elevating unit 50 is in a state where the drawer opening 43 is lowered and the package 40 (main body part 41) is It is accommodated. In addition, when the packaging body 40 is provided with the lid 42, the lifting unit 50 can be packed in the packaging body 40 by closing the lid 42 (not shown) with the elevating unit 50 lowering the drawer opening 43. When the package 40 is in the second form (the form for drawing out the wire 10), the elevating unit 50 is in a state where the draw-out port 43 is raised, and the draw-out port 43 is located at the top of the package 40 in the first form ( The highest position of the package 40; the upper surface of the lid 42 if there is one; the upper edge of the main body 41 if there is no lid 42). Note that when the package 40 includes a lid 42, when transforming the package 40 from the first form to the second form, the lid 42 is opened and then the drawer opening 43 is opened using the lifting unit 50. It will be placed in a higher position.
 昇降ユニット50は、引出口43を有する移動体51と、伸縮部材52とを有する。 The elevating unit 50 includes a moving body 51 having an outlet 43 and a telescopic member 52.
 移動体51は、上下方向に移動(昇降)する部材である。梱包体40が第1形態(線材10を梱包するための形態)のとき、移動体51は降下した位置にあり、本体部41に梱包されている。梱包体40が第2形態(線材10を引き出すための形態)のとき、移動体51は上昇した位置にあり、第1形態における梱包体40の最上部よりも高い位置になる。移動体51は、引出口43と連結部511とを有する。第2実施形態では、引出口43は、梱包体40の蓋42には設けられておらず、移動体51に設けられている。連結部511は、引出口43と伸縮部材52とを連結する部位である。連結部511の一端は引出口43に連結されており、連結部511の他端は伸縮部材52(詳しくは伸縮部材52の先端)に連結されている。図12A~図12Cに示す引出口43及び連結部511は、同じ部材(棒状部材)で構成されている。但し、引出口43を構成する部材と連結部511を構成する部材を別々の部材で構成しても良い(後述;図14C参照)。 The moving body 51 is a member that moves (elevates and lowers) in the vertical direction. When the packing body 40 is in the first form (a form for packing the wire rod 10), the movable body 51 is in the lowered position and is packed in the main body part 41. When the package 40 is in the second form (the form for pulling out the wire 10), the movable body 51 is in an elevated position, higher than the top of the package 40 in the first form. The moving body 51 has an outlet 43 and a connecting portion 511. In the second embodiment, the outlet 43 is not provided in the lid 42 of the package 40 but is provided in the movable body 51. The connecting portion 511 is a portion that connects the outlet 43 and the elastic member 52. One end of the connecting portion 511 is connected to the outlet 43, and the other end of the connecting portion 511 is connected to the expandable member 52 (specifically, the tip of the expandable member 52). The outlet 43 and the connecting portion 511 shown in FIGS. 12A to 12C are made of the same member (rod-shaped member). However, the member constituting the outlet 43 and the member constituting the connecting portion 511 may be configured as separate members (described later; see FIG. 14C).
 図11Aに示すように、梱包体40が第1形態(線材10を梱包するための形態)のとき、移動体51は、保持部413の先端よりも下側に配置されている。これにより、第1形態において巻回体20の線材10が保持部413から外れることを抑制することができる。但し、第1形態において移動体51が保持部413よりも上側(但し、第1形態における梱包体40の最上部よりも下側)に配置されていても良い。
 また、図11Aに示すように、梱包体40が第1形態(線材10を梱包するための形態)のとき、移動体51は、巻回体20の上面と接している(巻回体20の上面を構成する線材10と接している)。これにより、第1形態において巻回体20の線材10を抑えることができ、巻回体20が崩れることを抑制できる。但し、移動体51が巻回体20の線材10に接していなくても、移動体51が保持部413の先端よりも下側に配置されていれば、巻回体20の線材10が保持部413から外れることを抑制することは可能である。
As shown in FIG. 11A, when the package 40 is in the first form (a form for packing the wire 10), the movable body 51 is arranged below the tip of the holding part 413. Thereby, it is possible to suppress the wire rod 10 of the wound body 20 from coming off from the holding part 413 in the first embodiment. However, in the first form, the movable body 51 may be arranged above the holding part 413 (but below the top of the package 40 in the first form).
Further, as shown in FIG. 11A, when the packing body 40 is in the first form (a form for packing the wire rod 10), the movable body 51 is in contact with the upper surface of the wound body 20 (the form for packing the wire rod 10). (in contact with the wire 10 forming the upper surface). Thereby, the wire rod 10 of the wound body 20 can be suppressed in the first form, and the collapse of the wound body 20 can be suppressed. However, even if the movable body 51 is not in contact with the wire rod 10 of the wound body 20, if the movable body 51 is arranged below the tip of the holding part 413, the wire rod 10 of the wound body 20 is connected to the holding part. It is possible to suppress deviation from 413.
 伸縮部材52は、上下方向に伸縮する部材である。伸縮部材52は、移動体51を上下方向に移動(昇降)させる部材である。伸縮部材52は、上下方向に沿った部材であり、底部411から上側に向かって延び出ている。図中の伸縮部材52の下端は、底部411に固定されている。但し、前述の保持部413と同様に、伸縮部材52が梱包体40の底部411を貫通し、伸縮部材52が底部411とパレット60の下板部61の2箇所で固定されても良い。これにより、伸縮部材52が倒れにくい構造になる。伸縮部材52の上端には、移動体51(詳しくは連結部511)が固定されている。伸縮部材52が伸縮することによって、移動体51が上下方向に移動(昇降)する。複数の伸縮部材52は、巻回体20の外側に配置されており、巻回体20を囲むように周方向に間隔をあけて配置されている。ここでは、4つの伸縮部材52が巻回体20の外周に90度間隔で配置されている。 The expandable member 52 is a member that expands and contracts in the vertical direction. The extensible member 52 is a member that moves the movable body 51 in the vertical direction (elevates and lowers). The expandable member 52 is a member extending in the vertical direction, and extends upward from the bottom portion 411. The lower end of the telescopic member 52 in the figure is fixed to the bottom portion 411. However, similarly to the holding part 413 described above, the expandable member 52 may penetrate through the bottom 411 of the package 40 and be fixed at two locations, the bottom 411 and the lower plate 61 of the pallet 60. This provides a structure in which the expandable member 52 is difficult to fall down. A movable body 51 (specifically, a connecting portion 511) is fixed to the upper end of the expandable member 52. As the extensible member 52 expands and contracts, the movable body 51 moves in the vertical direction (elevates and descends). The plurality of elastic members 52 are arranged on the outside of the wound body 20, and are arranged at intervals in the circumferential direction so as to surround the wound body 20. Here, four elastic members 52 are arranged at 90 degree intervals around the outer circumference of the wound body 20.
 図13は、伸縮部材52の構造の一例の説明図である。 FIG. 13 is an explanatory diagram of an example of the structure of the expandable member 52.
 伸縮部材52は、上部材521と、下部材522と、固定部523とを有する。上部材521及び下部材522は、上下方向に沿った部材である。上部材521が下部材522に対して上にスライドすることによって、伸縮部材52が伸長する。なお、上部材521と下部材522とをスライドさせる代わりに、上部材521と下部材522とをヒンジで結合し、ヒンジの角度を広げることによって(言い換えると、折り畳まれた状態の上部材521と下部材522とを展開することによって)伸縮部材52が伸長しても良い。伸縮部材52は、図13に示す構造を複数段備えることによって、多段階に伸縮可能でも良い。ここでは、上部材521及び下部材522は筒状に構成されており、上部材521の外径は下部材522の内径よりも小さく、上部材521は、下部材522の内側に配置されている。固定部523は、上部材521と下部材522とを固定し、伸縮部材52を伸長させた状態で固定する。図中の固定部523は、上部材521に設けられており、外側に向かってバネで付勢された突起を有する。上部材521が下部材522に対して上に移動すると、固定部523の突起が下部材522の嵌合穴に入り込むことによって、上部材521と下部材522とが固定される。このように、固定部523は、上部材521を下部材522に対して所定の位置まで移動させると、自動で上部材521及び下部材522を固定する構成であることが望ましい。これにより、例えばネジによって上部材521と下部材522とを固定する場合と比べて、伸縮部材52を伸長させた状態で固定する作業が容易になる。特に、移動体51(引出口43)を上昇させるときに複数の伸縮部材52を同時に伸長させる必要がある場合には、固定部523が上部材521及び下部材522を自動で固定するように構成されていると、移動体51(引出口43)を上昇させた状態で固定する作業が容易になる。 The expandable member 52 includes an upper member 521, a lower member 522, and a fixing portion 523. The upper member 521 and the lower member 522 are members extending in the vertical direction. When the upper member 521 slides upward with respect to the lower member 522, the expandable member 52 expands. Note that instead of sliding the upper member 521 and the lower member 522, the upper member 521 and the lower member 522 are joined by a hinge, and the angle of the hinge is widened (in other words, the upper member 521 and the lower member 522 are in a folded state. The telescoping member 52 may be extended (by deploying the lower member 522). The extensible member 52 may be expandable and retractable in multiple stages by having multiple stages of the structure shown in FIG. Here, the upper member 521 and the lower member 522 are configured in a cylindrical shape, the outer diameter of the upper member 521 is smaller than the inner diameter of the lower member 522, and the upper member 521 is arranged inside the lower member 522. . The fixing portion 523 fixes the upper member 521 and the lower member 522, and fixes the expandable member 52 in an expanded state. The fixing portion 523 in the figure is provided on the upper member 521 and has a protrusion that is biased outward by a spring. When the upper member 521 moves upward with respect to the lower member 522, the protrusion of the fixing portion 523 enters the fitting hole of the lower member 522, thereby fixing the upper member 521 and the lower member 522. In this way, the fixing part 523 is preferably configured to automatically fix the upper member 521 and the lower member 522 when the upper member 521 is moved to a predetermined position relative to the lower member 522. This makes it easier to fix the telescopic member 52 in an extended state, compared to, for example, fixing the upper member 521 and the lower member 522 with screws. In particular, when it is necessary to simultaneously extend a plurality of telescopic members 52 when raising the movable body 51 (drawer port 43), the fixing section 523 is configured to automatically fix the upper member 521 and the lower member 522. If so, the work of fixing the movable body 51 (drawing port 43) in the raised state becomes easy.
 なお、固定部523は、図13に示す構造に限られるものでは無い。例えば、固定部が下部材522に設けられ、内側に向かって付勢された突起を有しており、固定部の突起が上部材521の嵌合穴に入り込むことによって、上部材521と下部材522とを固定しても良い。また、固定部523は、図13に示すように突起をバネで付勢させる構造に限られるものではない。例えば、上部材521の外面や下部材522の内面にテーパを設け、上部材521が下部材522に対して上に移動することによって、上部材521の外面と下部材522の内面とを嵌合させて、伸縮部材52を伸長させた状態で固定しても良い。このようにテーパ面同士を嵌合させる構成であっても、上部材521を下部材522に対して所定の位置まで移動させたときに、自動で上部材521及び下部材522を固定することが可能である。但し、固定部523は、自動で上部材521及び下部材522を固定する構成に限られるものではなく、例えばネジ、ピン、かんぬき等によって上部材521と下部材522とを固定しても良い。また、上部材521や下部材522は、筒状の部材に限られるものではなく、例えば棒状や板状の部材で構成されても良い。また、固定部523は、昇降ユニット50自体に備わっていなくても良い。但し、昇降ユニット50が固定部523を備えていれば、伸縮部材52を伸長させた状態で固定する作業が容易になる。 Note that the fixing portion 523 is not limited to the structure shown in FIG. 13. For example, the fixing part is provided on the lower member 522 and has a protrusion that is biased inward, and the protrusion of the fixing part enters the fitting hole of the upper member 521, thereby causing the upper member 521 and the lower member to 522 may be fixed. Further, the fixing portion 523 is not limited to the structure in which the protrusion is biased by a spring as shown in FIG. 13. For example, by providing a taper on the outer surface of the upper member 521 and the inner surface of the lower member 522 and moving the upper member 521 upward with respect to the lower member 522, the outer surface of the upper member 521 and the inner surface of the lower member 522 are fitted together. The expandable member 52 may be fixed in an expanded state. Even with this configuration in which the tapered surfaces are fitted together, it is possible to automatically fix the upper member 521 and the lower member 522 when the upper member 521 is moved to a predetermined position relative to the lower member 522. It is possible. However, the fixing portion 523 is not limited to a structure that automatically fixes the upper member 521 and the lower member 522, and may fix the upper member 521 and the lower member 522 using, for example, screws, pins, bolts, or the like. Further, the upper member 521 and the lower member 522 are not limited to cylindrical members, and may be formed of, for example, rod-shaped or plate-shaped members. Moreover, the fixing part 523 does not need to be provided in the elevating unit 50 itself. However, if the elevating unit 50 includes the fixing part 523, the work of fixing the expandable member 52 in the extended state becomes easier.
 図14A~図14Cは、昇降ユニット50の変形例の説明図である。 14A to 14C are explanatory diagrams of modified examples of the elevating unit 50.
 図14Aに示す第1変形例の昇降ユニット50は、移動体51と伸縮部材52とを有しており、伸縮部材52は、4つの伸縮部材52が巻回体20の外周に90度間隔で配置されている。移動体51は、2つの交差する架橋部512を有している。架橋部512は、対向する2つの伸縮部材52の先端同士の間を掛け渡す部位である。それぞれの架橋部512は、一対の平行な棒部材で構成されている。2つの架橋部512が交差する部位によって引出口43が構成され、それ以外の部位によって連結部511が構成されている。 The elevating unit 50 of the first modified example shown in FIG. 14A has a moving body 51 and a telescopic member 52. It is located. The moving body 51 has two intersecting bridge parts 512. The bridging portion 512 is a portion that bridges the distal ends of the two opposing elastic members 52. Each bridge portion 512 is composed of a pair of parallel rod members. A portion where the two bridge portions 512 intersect constitutes the outlet 43, and the other portion constitutes the connecting portion 511.
 図14Bに示す第2変形例においても、昇降ユニット50は、移動体51と、伸縮部材52とを有する。第2変形例では、昇降ユニット50は2つの伸縮部材52を有しており、2つの伸縮部材52の先端同士を掛け渡すように架橋部512が設けられている。第2変形例では、架橋部512の中央部に引出口43が構成され、それ以外の部位によって連結部511が構成されている。第2変形例に示すように、伸縮部材52は、巻回体20の外周に90度間隔で配置されていなくても良い。 Also in the second modification shown in FIG. 14B, the elevating unit 50 includes a moving body 51 and an elastic member 52. In the second modification, the elevating unit 50 has two telescopic members 52, and a bridge portion 512 is provided so as to bridge the tips of the two telescopic members 52. In the second modification, the outlet 43 is configured in the center of the bridge portion 512, and the connecting portion 511 is configured by the other portions. As shown in the second modification, the elastic members 52 do not need to be arranged at 90 degree intervals around the outer circumference of the wound body 20.
 図14Cに示す第3変形例においても、昇降ユニット50は、移動体51と、伸縮部材52とを有する。第3変形例の移動体51は、円環部材513で構成された引出口43と、引出口43(円環部材513)と伸縮部材52とを連結する紐部材(連結部511に相当)とを有する。このように、引出口43や連結部511は、棒状の部材で構成されていなくても良い。 Also in the third modification shown in FIG. 14C, the elevating unit 50 includes a moving body 51 and a telescopic member 52. The moving body 51 of the third modification includes an outlet 43 formed of an annular member 513, and a string member (corresponding to the connecting portion 511) that connects the outlet 43 (annular member 513) and the elastic member 52. has. In this way, the outlet 43 and the connecting portion 511 do not need to be made of rod-shaped members.
 上記の第1~第3変形例を含む第2実施形態では、第1実施形態と同様に、第2形態における引出口43は、第1形態における梱包体40の最上部よりも高い位置にある。これにより、これにより、梱包ユニット1の変形によって引出口43を高い位置にできるため、アーム等の構造体を準備せずに線材の引き出し性を改善することができる。
 また、上記の第1~第3変形例を含む第2実施形態では、第1実施形態とは異なり、梱包体40は、引出口43を有する移動体51と、伸縮部材52とを備えている。これにより、伸縮部材52を伸長させることによって、引出口43を高い位置にできる。なお、昇降ユニット50は、梱包体40に梱包されるため、線材10を引き出す時に梱包ユニット1とは別構成の引出装置などが不要になる。
 なお、上記の第1~第3変形例を含む第2実施形態においても、図4に示すように、角度θ1は角度θ2以上であることが望ましい。このため、上記の第1~第3変形例を含む第2実施形態においても、第1実施形態と同様に、引出口43の高さZは、保持部413の高さYの1.5倍以上であることが望ましい。
In the second embodiment including the first to third variations described above, similarly to the first embodiment, the outlet 43 in the second embodiment is located at a higher position than the top of the package 40 in the first embodiment. . As a result, the draw-out port 43 can be placed at a higher position by deforming the packaging unit 1, so that the ease of drawing out the wire can be improved without preparing a structure such as an arm.
Further, in the second embodiment including the first to third modifications described above, unlike the first embodiment, the package 40 includes a moving body 51 having an outlet 43 and an elastic member 52. . Thereby, by extending the elastic member 52, the outlet 43 can be placed at a higher position. In addition, since the elevating unit 50 is packed in the packing body 40, when drawing out the wire rod 10, there is no need for a drawing device or the like which is configured separately from the packing unit 1.
Note that also in the second embodiment including the first to third variations described above, as shown in FIG. 4, it is desirable that the angle θ 1 is equal to or greater than the angle θ 2 . Therefore, in the second embodiment including the first to third modifications described above, the height Z of the outlet 43 is 1.5 times the height Y of the holding part 413, as in the first embodiment. The above is desirable.
 ===その他===
 上述の実施形態は、本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。本発明は、その趣旨を逸脱することなく、変更・改良され得ると共に、本発明には、その等価物が含まれることは言うまでもない。
===Others===
The embodiments described above are intended to facilitate understanding of the present invention, and are not intended to be interpreted as limiting the present invention. It goes without saying that the present invention may be modified and improved without departing from its spirit, and that equivalents thereof are included in the present invention.
1 梱包ユニット、10 線材、20 巻回体、
21 周回部、22 反転部、
40 梱包体、41 本体部、
411 底部、412 側板部、413 保持部、
42蓋、42A フード部、
421 蓋部、421A 第1蓋部、421B 第2蓋部、
422 結合部、423 フラップ部、424 凹部、
425 上面部、425A 穴、
43 引出口、44 筒部材、
50 昇降ユニット、51 移動体、
511 連結部、512 架橋部、513 円環部材、
52 伸縮部材、521 上部材、
522 下部材、523 固定部、
60 パレット、61 下板部、62 スペーサ
 
1 packing unit, 10 wire rod, 20 winding body,
21 orbiting section, 22 reversing section,
40 packing body, 41 main body part,
411 bottom part, 412 side plate part, 413 holding part,
42 lid, 42A hood part,
421 lid part, 421A first lid part, 421B second lid part,
422 joint part, 423 flap part, 424 recessed part,
425 upper surface part, 425A hole,
43 outlet, 44 cylindrical member,
50 lifting unit, 51 moving body,
511 connecting part, 512 bridge part, 513 annular member,
52 telescopic member, 521 upper member,
522 lower member, 523 fixed part,
60 Pallet, 61 Lower plate part, 62 Spacer

Claims (11)

  1.  線材と、
     前記線材を収容する梱包体と、
    を備え、
     前記梱包体は、前記線材を梱包するための第1形態と、前記線材を引き出すための第2形態とに変形可能であり、
     前記第2形態において前記線材を前記梱包体から引き出す引出口は、前記第1形態における前記梱包体の最上部よりも高い位置にある
    ことを特徴とする梱包ユニット。
    wire and
    a package that accommodates the wire;
    Equipped with
    The packing body can be transformed into a first form for packing the wire rod and a second form for pulling out the wire rod,
    A packing unit characterized in that in the second embodiment, the outlet for pulling out the wire from the package is located at a higher position than the top of the package in the first embodiment.
  2.  請求項1に記載の梱包ユニットであって、
     前記梱包体は、前記梱包体の底面から上に向かって突出する保持部を有することを特徴とする梱包ユニット。
    The packaging unit according to claim 1,
    The packaging unit is characterized in that the packaging body has a holding portion that projects upward from the bottom surface of the packaging body.
  3.  請求項2に記載の梱包ユニットであって、
     前記第2形態における前記底面から前記引出口までの距離は、前記底面から前記保持部の先端までの距離の1.5倍以上であることを特徴とする梱包ユニット。
    The packaging unit according to claim 2,
    The packaging unit according to the second embodiment, wherein the distance from the bottom surface to the outlet is 1.5 times or more the distance from the bottom surface to the tip of the holding part.
  4.  請求項2又は3に記載の梱包ユニットであって、
     前記保持部は、上下方向に間隔をあけた2箇所で固定されている
    ことを特徴とする梱包ユニット。
    The packaging unit according to claim 2 or 3,
    The packing unit is characterized in that the holding portion is fixed at two locations spaced apart in the vertical direction.
  5.  請求項1に記載の梱包ユニットであって、
     前記梱包体は、複数の蓋部を有しており、
     前記第2形態において、前記引出口は、前記蓋部によって組み立てられたフード部に設けられる
    ことを特徴とする梱包ユニット。
    The packaging unit according to claim 1,
    The package has a plurality of lid parts,
    In the second embodiment, the packing unit is characterized in that the outlet is provided in a hood assembled by the lid.
  6.  請求項5に記載の梱包ユニットであって、
     前記引出口を構成する筒部材が、前記蓋部を連結する部位に設けられることを特徴とする梱包ユニット。
    The packaging unit according to claim 5,
    A packaging unit characterized in that a cylindrical member constituting the outlet is provided at a portion connecting the lid.
  7.  請求項5又は6に記載の梱包ユニットであって、
     前記蓋部は、前記フード部の組み立て時に他の部材と結合する結合部を有することを特徴とする梱包ユニット。
    The packaging unit according to claim 5 or 6,
    The packaging unit is characterized in that the lid portion has a connecting portion that connects to other members when the hood portion is assembled.
  8.  請求項7に記載の梱包ユニットであって、
     前記結合部は、凹凸を有しており、
     前記蓋部の開閉動作によって、前記結合部の前記凹凸を噛み合わせることが可能であることを特徴とする梱包ユニット。
    The packaging unit according to claim 7,
    The coupling portion has unevenness,
    A packaging unit characterized in that the unevenness of the coupling portion can be engaged with each other by opening and closing the lid portion.
  9.  請求項1に記載の梱包ユニットであって、
     前記引出口を有する移動体と、前記移動体を昇降させる伸縮部材とを有することを特徴とする梱包ユニット。
    The packaging unit according to claim 1,
    A packaging unit comprising: a movable body having the outlet; and an extendable member that raises and lowers the movable body.
  10.  請求項9に記載の梱包ユニットであって、
     前記梱包体は、底面から上に向かって突出する保持部を有しており、
     前記第1形態において、前記移動体は、前記保持部の先端よりも下に配置されていることを特徴とする梱包ユニット。
    The packaging unit according to claim 9,
    The package has a holding part that projects upward from the bottom surface,
    In the first embodiment, the packing unit is characterized in that the movable body is disposed below a tip of the holding part.
  11.  請求項10に記載の梱包ユニットであって、
     前記第1形態において、前記移動体は、前記線材を巻き回した巻回体の上面に接触することを特徴とする梱包ユニット。
     
    The packaging unit according to claim 10,
    In the first embodiment, the packing unit is characterized in that the movable body contacts an upper surface of a wound body around which the wire is wound.
PCT/JP2023/001798 2022-06-30 2023-01-20 Packing unit WO2024004240A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW112104362A TW202402649A (en) 2022-06-30 2023-02-08 Packing unit

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Application Number Priority Date Filing Date Title
JP2022106133 2022-06-30
JP2022-106133 2022-06-30

Publications (1)

Publication Number Publication Date
WO2024004240A1 true WO2024004240A1 (en) 2024-01-04

Family

ID=89381830

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Application Number Title Priority Date Filing Date
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Country Link
TW (1) TW202402649A (en)
WO (1) WO2024004240A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5494160A (en) * 1993-02-23 1996-02-27 Sidergas S.R.L. Container for packaging and unwinding a coil of wire
JP2000335636A (en) * 1999-05-31 2000-12-05 C I F E Spa Cardboard case capable of putting in and out a large quantity of wires
JP2009107021A (en) * 2007-10-29 2009-05-21 Hyundai Welding Co Ltd Welding wire tangling prevention device
EP2256064A1 (en) * 2009-05-27 2010-12-01 ISAF S.p.A. Container for welding wire with elongated members for maintaining the wire coil
US20130082132A1 (en) * 2011-10-04 2013-04-04 Ryan William Gaul Work storage containers
KR20200127760A (en) * 2019-05-03 2020-11-11 현대종합금속 주식회사 Wire container

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5494160A (en) * 1993-02-23 1996-02-27 Sidergas S.R.L. Container for packaging and unwinding a coil of wire
JP2000335636A (en) * 1999-05-31 2000-12-05 C I F E Spa Cardboard case capable of putting in and out a large quantity of wires
JP2009107021A (en) * 2007-10-29 2009-05-21 Hyundai Welding Co Ltd Welding wire tangling prevention device
EP2256064A1 (en) * 2009-05-27 2010-12-01 ISAF S.p.A. Container for welding wire with elongated members for maintaining the wire coil
US20130082132A1 (en) * 2011-10-04 2013-04-04 Ryan William Gaul Work storage containers
KR20200127760A (en) * 2019-05-03 2020-11-11 현대종합금속 주식회사 Wire container

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