WO2024001519A1 - Integrated throttling and pressure-relief valve and compressor comprising same - Google Patents

Integrated throttling and pressure-relief valve and compressor comprising same Download PDF

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Publication number
WO2024001519A1
WO2024001519A1 PCT/CN2023/092537 CN2023092537W WO2024001519A1 WO 2024001519 A1 WO2024001519 A1 WO 2024001519A1 CN 2023092537 W CN2023092537 W CN 2023092537W WO 2024001519 A1 WO2024001519 A1 WO 2024001519A1
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WO
WIPO (PCT)
Prior art keywords
pressure relief
pressure
throttling
relief valve
throttle
Prior art date
Application number
PCT/CN2023/092537
Other languages
French (fr)
Chinese (zh)
Inventor
黄志刚
徐天赐
牟英涛
Original Assignee
上海海立新能源技术有限公司
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Filing date
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Application filed by 上海海立新能源技术有限公司 filed Critical 上海海立新能源技术有限公司
Publication of WO2024001519A1 publication Critical patent/WO2024001519A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • F16K17/048Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded combined with other safety valves, or with pressure control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/24Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
    • F04C29/124Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/164Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side and remaining closed after return of the normal pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K47/00Means in valves for absorbing fluid energy
    • F16K47/08Means in valves for absorbing fluid energy for decreasing pressure or noise level and having a throttling member separate from the closure member, e.g. screens, slots, labyrinths

Definitions

  • the present invention relates to the field of compressors, and specifically to an integrated throttle and pressure relief valve and a compressor including the same.
  • the compressor is the core component of the air conditioning system and the power source for the operation of the entire system.
  • the compressor compresses the low-temperature and low-pressure refrigerant gas into high-temperature and high-pressure gas.
  • the high-temperature and high-pressure gas passes through the condenser, throttling device, evaporator, etc. and is converted back into low-temperature and low-pressure gas back to the compressor.
  • Discharge pressure is an important technical parameter that needs to be paid attention to in actual use of the compressor. Excessive exhaust pressure will reduce the safety and reliability of the compressor and reduce the service life of the compressor. Therefore, when the exhaust pressure is detected to be too high, it needs to be pressure relieved.
  • the two functional areas of the compressor, throttling and pressure relief are designed independently.
  • the current throttling and pressure reduction function is often achieved by drilling holes in the static scroll, housing and other components and installing oil return capillaries or throttling bolts.
  • the patent (CN111648962A) discloses a horizontal scroll compressor.
  • the throttling device of the compressor is equipped with a filter assembly, a threaded column and a base.
  • the spiral gap channel formed by the threaded column and the base is used to achieve Throttle.
  • the throttling mechanism used in this patent is a threaded column.
  • the purpose of the present invention is to provide an integrated throttle and pressure relief valve and a compressor including the same.
  • the integrated throttle and pressure relief valve belt can not only complete the pressure relief function, but also complete the throttle function.
  • the flow reduction function can achieve the effect of reducing parts, saving space and reducing manufacturing costs.
  • a first aspect of the present invention provides an integrated throttle and pressure relief valve for connecting with the high-pressure air flow channel of the high-pressure housing of the compressor, including a throttle part, a pressure relief part, and a throttle part connected in sequence. a connecting piece between the flow pressure relief valve and the high-pressure air flow channel and a first sealing member for sealing the throttle pressure relief valve and the high-pressure air flow channel;
  • the throttling part is provided with a first airflow channel
  • the pressure relief part is provided with a hollow cavity that accommodates a piston and a telescopic structure that drives the piston to reciprocate, and at least one second airflow channel that connects the hollow cavity with the space outside the throttle and pressure relief valve;
  • the first airflow channel is not connected to the hollow cavity
  • the throttling part and the pressure relief part are integrated.
  • the throttling part and the pressure relief part are detachably connected.
  • one end of the throttle part connected to the pressure relief part is provided with a guide rod
  • one end of the pressure relief part connected to the throttle part is provided with a guide rod adapted to the guide rod. Equipped with a guide groove, the throttling part and the pressure relief part are connected through an interference fit between the guide rod and the guide groove; or
  • One end of the pressure relief part connected to the throttle part is provided with a guide rod, and one end of the throttle part connected to the pressure relief part is provided with a guide groove adapted to the guide rod.
  • Ryube and The pressure relief part is connected through an interference fit between the guide rod and the guide groove.
  • the connecting member is a first thread, and the first thread is provided on the outer peripheral surface of the throttling part; and/or
  • the connecting member is a second thread, and the second thread is provided on the outer peripheral surface of the pressure relief part.
  • the integrated throttle and pressure relief valve further includes a head portion connected to an end of the pressure relief portion facing away from the throttle portion.
  • the first sealing member is an annular elastic member.
  • the first sealing member is sleeved on the pressure relief portion;
  • the first sealing member is sleeved between the pressure relief part and the head.
  • the throttling part is made of resin material or metal material.
  • the integrated throttle and pressure relief valve further includes a second seal
  • the second sealing member is a first annular protruding structure provided in the hollow cavity.
  • the second sealing member is a second annular protruding structure disposed on one end of the piston facing the first air flow channel.
  • the second annular protruding structure is close to The inner walls of the hollow cavity of the first airflow channel conflict with each other.
  • a second aspect of the present invention provides a compressor, including the integrated throttle and pressure relief valve
  • the high-pressure housing of the compressor is provided with a high-pressure airflow channel and a low-pressure airflow channel;
  • the throttling part is gap-connected with the high-pressure air flow channel, and the low-pressure air flow channel is connected with the gap between the throttling part and the high-pressure air flow channel.
  • the integrated throttling and pressure relief valve of the present invention integrates the pressure relief function and the throttling function into one component, making full use of the space occupied by the pressure relief valve arrangement. There is no need to arrange an additional throttling mechanism, which simplifies the manufacturing process. The whole machine is easy to install and can be used for automated production, greatly reducing manufacturing costs.
  • Figure 1 is a cross-sectional view of a pressure relief valve according to an embodiment of the present invention.
  • Figure 2 is a schematic structural diagram of a pressure relief valve according to an embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of a throttling part according to an embodiment of the present invention.
  • Figure 4 is a partial structural schematic diagram of a compressor according to an embodiment of the present invention.
  • Figure 5 is a working state diagram of the pressure relief valve during pressure relief according to an embodiment of the present invention.
  • FIG. 6 is a working state diagram of the throttling part according to an embodiment of the present invention.
  • Example embodiments will now be described more fully with reference to the accompanying drawings.
  • Example embodiments may, however, be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art.
  • the described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
  • first, second, etc. are used herein to refer to various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element.
  • first interface and the second interface are represented.
  • singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context indicates otherwise.
  • the terms “comprising” and “including” indicate the presence of stated features, steps, operations, elements, components, items, categories, and/or groups, but do not exclude one or more other features, steps, operations, The presence, occurrence, or addition of elements, components, items, categories, and/or groups.
  • the present invention provides an integrated throttling and pressure relief valve for connecting with the high-pressure air flow channel of the high-pressure housing of the compressor, including a throttling part and a pressure relief part connected in sequence.
  • a connector for connecting the throttle pressure relief valve and the high-pressure air flow channel, and a first seal for sealing the throttle pressure relief valve and the high-pressure air flow channel;
  • the throttle part is provided with a first air flow channel;
  • the pressure part is provided with a hollow cavity that accommodates the piston and a telescopic structure that drives the piston to reciprocate, and at least one second airflow channel that connects the hollow cavity with the space outside the throttle and pressure relief valve; when the When the piston is in the first state, the first airflow channel and the hollow cavity The bodies are not connected; when the piston is in the second state, the first air flow channel, the hollow cavity and the second air flow channel are connected.
  • the integrated throttling and pressure relief valve of the present invention can perform both the pressure relief function and the throttling and pressure reducing function, thereby achieving the effects of reducing parts, saving space, and reducing manufacturing costs.
  • integrated means that the valve component of the throttling and pressure relief valve integrates the pressure relief function and the throttling and pressure reducing function into one body.
  • the throttle and pressure relief valve may be an integrally molded part or an assembly of multiple components.
  • Figures 1 and 2 are respectively a cross-sectional view and a structural schematic diagram of a pressure relief valve according to an embodiment of the present invention.
  • the integrated throttle and pressure relief valve is used to connect with the high-pressure air flow channel of the high-pressure housing of the compressor. It includes a throttle part 1, a pressure relief part 2 connected in sequence, a connector for connecting the high-pressure air flow channel of the throttle and pressure relief valve and the high-pressure housing, and a high-pressure air flow channel for sealing the throttle and pressure relief valve and the high-pressure housing.
  • the first seal 4 4.
  • the throttle part 1 is provided with a first airflow channel 100; the pressure relief part 2 is provided with a hollow cavity 21 that accommodates a piston 200 and a telescopic structure 300 that drives the piston to reciprocate, and communicates with the hollow cavity. 21 and at least one second airflow channel 400 in the space outside the throttle and pressure relief valve.
  • the first airflow channel 100 When the piston is in the first state, the first airflow channel 100 is not connected with the hollow cavity 21 .
  • the state of the piston 200 when it is at the upper end of the hollow cavity 21 is the first state.
  • the piston 200 faces one end of the throttle part 1 and the hollow cavity at the outlet of the first airflow channel 100 21 collides with each other, and the contact surface between the piston 200 and the hollow cavity 21 has a relatively high flatness.
  • the collision occurs, the communication channel between the first airflow channel 100 and the hollow cavity 21 is cut off.
  • the integrated throttle and pressure relief valve also includes a second seal.
  • the second sealing member is a first annular protruding structure 500 provided in the hollow cavity.
  • the first annular protruding structure 500 and The piston is in conflict with one end of the piston facing the first airflow channel; in other embodiments, the second sealing member may be a second sealing member disposed on one end of the piston facing the first airflow channel.
  • Annular protrusion structure when the piston is in the first state, the second annular protrusion structure conflicts with the inner wall of the hollow cavity close to the first air flow channel.
  • the first airflow channel 100 , the hollow cavity 21 and the second airflow channel 400 are connected.
  • both are in the second state of the piston.
  • the first air flow channel 100 is connected to the upper space of the hollow cavity 21.
  • the lower space of the hollow cavity 21 is connected to the second air flow channel 400. It can be seen that out, the piston is in the second state, which is the pressure relief state.
  • the telescopic structure 300 of the present invention can be a spring, a rubber elastic material, a pipe telescopic device, etc. Any telescopic structure that can drive a piston to reciprocate in a hollow cavity can be used in the present invention.
  • the elastic force of the telescopic structure needs to be able to conflict with one end of the piston 100 and the end face of the hollow cavity 21; when the pressure of the high-pressure airflow channel of the high-pressure shell of the compressor When it is greater than the critical pressure, the pressure of the air flow channel needs to be able to overcome the elastic force of the telescopic structure so that one end of the piston does not conflict with the end surface of the hollow cavity 21 .
  • the pressure relief part and the throttling part of the integrated throttle and pressure relief valve may be integrally processed, that is, the throttling part and the pressure relief part are one piece, and the throttling part and the pressure relief part are fixedly connected.
  • the integrated throttle and pressure relief valve can be connected to the high-pressure air flow channel of the high-pressure shell of the compressor through a connecting piece.
  • the connecting member may be a first thread 32 provided on the outer peripheral surface of the throttle part, and is adapted to the thread in the air flow passage of the high-pressure housing of the compressor.
  • the connecting piece may also be a second thread 31 provided on the outer peripheral surface of the pressure relief part, and adapted to the thread in the air flow passage of the high-pressure housing of the compressor.
  • both the throttle part 1 and the pressure relief part 2 are provided with threaded connectors, they are divided into two functional areas, the first thread 32 area of the throttle part and the second thread 31 area of the pressure relief part 2.
  • the compressor is normal During operation, since the throttling part and the high-pressure airflow channel have a clearance fit (discussed below), the high-pressure gas makes the throttling part tend to move toward the pressure relief part.
  • the second thread 31 area of the pressure relief part 2 serves as an integral part.
  • the throttle and pressure relief valve is fixed in the area of the high-pressure airflow channel. At this time, the pressure relief part 2 plays a limiting role on the throttle part 1, which can ensure that the throttle part 1 remains relatively stationary when subjected to high exhaust pressure.
  • the diameter of the pressure relief part 2 can be designed to be greater than or equal to the diameter of the throttle part 1.
  • the second screw The diameter of the thread 31 is greater than or equal to the diameter of the first thread 32 .
  • the length of the second thread 31 of the pressure relief valve can be appropriately increased so that the threaded area of the pressure relief portion can further play a role in fixedly connecting the high-pressure air flow channel.
  • the first sealing member 2 can be an annular elastic member, and the first sealing member 4 can be sleeved on the pressure relief portion 2 .
  • the first seal 4 can be made of elastic rubber material, such as an O-ring or a sealing gasket.
  • the high-pressure air flow channel sealing method of the throttle pressure relief valve and the high-pressure shell should be sealed in different ways according to the different working pressures of the compressor.
  • O-ring seals can be used for sealing
  • the exhaust pressure is high (such as CO2 compressors)
  • sealing gaskets can be used for sealing.
  • the pressure relief part 2 may be provided with an annular groove for positioning an O-ring or a sealing gasket.
  • the throttling part 1 and the pressure relief part 2 may be separated, that is, they are detachably connected, and they are assembled into one piece during use.
  • Figure 3 is a schematic structural diagram of the throttling part of this embodiment.
  • One end of the throttling part 1 connected to the pressure relief part 2 is provided with a guide rod 12; the pressure relief part 2 is connected to the pressure relief part 2.
  • One end connected to the throttling part 1 is provided with a guide groove that matches the guide rod 12; the throttling part 1 and the pressure relief part 2 pass through the guide rod 12 and the guide groove. Profit fit connection.
  • a guide rod is provided at one end of the pressure relief part 2 connected to the throttle part 1, and an end connected to the throttle part 1 and the pressure relief part 2 is provided with the guide rod. 12 adapted guide grooves are also a feasible solution.
  • the throttling part 1 of the present invention may be made of resin material or metal material.
  • the advantage of the detachable throttling part 1 and the pressure relief part 2 is that they can be prepared separately, which reduces the difficulty of preparing an integrated throttling and pressure relief valve, especially the pressure relief part provided with a hollow cavity.
  • the detachable throttling part 1 and the pressure relief part 2 facilitate the installation of the pressure relief valve in the high-pressure air flow channel of the high-pressure housing of the compressor.
  • the integrated throttle and pressure relief valve may also include a head 5 , and the head 5 and the pressure relief part 2 are away from the One end of the throttling part 1 is connected, and the cross section of the head 5 can be hexagonal to match existing wrenches and other tools.
  • the first seal 4 can be sleeved on the pressure relief part 2 and the head 5, as shown in Figure 1.
  • the present invention also provides a compressor 9 including the above-mentioned integrated throttle and pressure relief valve.
  • Figure 4 is A partial structural schematic diagram of a compressor according to an embodiment of the present invention; wherein, the high-pressure housing of the compressor is provided with a high-pressure airflow channel 91 and a low-pressure airflow channel 92; there is a gap between the throttle portion 1 and the high-pressure airflow channel 91 connected, and the low-pressure air flow channel 92 is connected with the gap between the throttle part and the high-pressure air flow channel 91 .
  • the following is a further explanation of the structure and basic parameters of each component through the working principle of the integrated throttle and pressure relief valve.
  • the pressure of the high-pressure airflow channel is greater than the critical pressure, that is, when the exhaust pressure is higher than the rated pressure relief pressure of the pressure relief valve, the integrated throttle pressure relief valve starts to relieve pressure.
  • Figure 5 shows the pressure relief valve relief valve according to one embodiment of the present invention.
  • the working state diagram of the pressure relief valve in which the solid arrow is the discharge channel of high-pressure gas when the throttle and pressure relief valve releases pressure, and the dotted arrow is the throttling and oil return channel of high-pressure lubricating oil.
  • the piston 200 is connected with the end surface of the hollow cavity 2 or with the first annular protruding structure 500. separation, the high-pressure gas enters the upper space of the hollow cavity 2. At the same time, the high-pressure gas of the hollow cavity 2 flows from both sides of the piston to the lower space of the hollow cavity 2 until the second air flow channel 400, which is connected to the atmosphere. , that is, the high-pressure gas is discharged from the compressor from the second air flow channel 400 . As the high-pressure gas is discharged, the pressure of the high-pressure air flow channel becomes smaller.
  • the telescopic structure When the exhaust pressure is slightly lower than the rated pressure relief pressure of the throttle and pressure relief valve, the telescopic structure re-presses the piston on the end face of the hollow cavity 2 or in contact with the first pressure relief valve.
  • the annular convex structure cuts off the passage between the first air flow channel 10 and the hollow cavity 2 to block the pressure relief, and the pressure relief is completed.
  • FIG. 6 is a working state diagram of the throttling part according to an embodiment of the present invention.
  • the size of the throttling effect is related to the throttling area and throttling length. The smaller the throttling area, the longer the throttling length, and the better the throttling effect.
  • the first thread 32 is provided on the outer circumference of the throttle part 1, the first thread 32 can form a fine flow structure with the inner wall of the high-pressure airflow channel 91. Through the small and long channel here, this gap channel is connected with the high-pressure shell.
  • the low-pressure fluid channel provided in the body is connected to realize the lubricating oil returning to the low-pressure chamber or medium-pressure chamber of the compressor to complete the throttling process.
  • the gap connection between the throttle part 1 and the high-pressure airflow channel 91 is not limited to the threaded connection method mentioned above. In actual use, the gap between the throttle part 1 and the high-pressure airflow channel needs to be designed. Ensure that the difference between the actual flow area and the calculated flow area is as small as possible to ensure the required throttling effect.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Safety Valves (AREA)
  • Compressor (AREA)

Abstract

An integrated throttling and pressure-relief valve, which is configured to connect to a high-pressure airflow channel (91) of a high-pressure housing of a compressor. The integrated throttling and pressure-relief valve comprises: a throttling portion (1), a pressure-relief portion (2), a connector, and a first seal (4), which is used for sealing the throttling and pressure-relief valve and the high-pressure airflow channel, wherein the throttling portion (1), the pressure-relief portion (2), the connector and the first seal (4) are connected in sequence. The throttling portion (1) is provided with a first airflow channel (100). The pressure-relief portion (2) is provided with a hollow cavity (21), which accommodates a piston (200) and an extensible structure (300) for driving the piston to perform a reciprocating motion; and at least one second airflow channel (400), which communicates the hollow cavity with the external space of the throttling and pressure-relief valve. When the piston is in a first state, the first airflow channel is not in communication with the hollow cavity; and when the piston is in a second state, the first airflow channel, the hollow cavity and the second airflow channel are in communication. In the integrated throttling and pressure-relief valve, a pressure-relief function and a throttling function are integrated into one component, thereby being able to reduce parts, save on space and lower the manufacturing cost. Further disclosed is a compressor comprising the throttling and pressure-relief valve.

Description

一体式节流泄压阀及包括其的压缩机Integrated throttle and pressure relief valve and compressor including the same 技术领域Technical field
本发明涉及压缩机领域,具体地说,涉及一种一体式节流泄压阀及包括其的压缩机。The present invention relates to the field of compressors, and specifically to an integrated throttle and pressure relief valve and a compressor including the same.
背景技术Background technique
压缩机是空调系统的核心部件,是整个系统运行的动力来源。压缩机将低温低压的制冷剂气体压缩成高温高压气体,高温高压的气体依次经过冷凝器、节流装置和蒸发器等重新转回成低温低压气体回到压缩机。The compressor is the core component of the air conditioning system and the power source for the operation of the entire system. The compressor compresses the low-temperature and low-pressure refrigerant gas into high-temperature and high-pressure gas. The high-temperature and high-pressure gas passes through the condenser, throttling device, evaporator, etc. and is converted back into low-temperature and low-pressure gas back to the compressor.
排气压力是压缩机在实际使用中,需要关注的重要技术参数。排气压力过高,会降低压缩机的安全性和可靠性,降低压缩机的使用寿命。因此当检测到排气压力过高时需要对其进行泄压处理。Discharge pressure is an important technical parameter that needs to be paid attention to in actual use of the compressor. Excessive exhaust pressure will reduce the safety and reliability of the compressor and reduce the service life of the compressor. Therefore, when the exhaust pressure is detected to be too high, it needs to be pressure relieved.
压缩机在工作过程中,腔体内不仅仅存在制冷剂也存在着润滑油,当润滑油随着制冷剂进入前腔,经过油分离装置,制冷剂和润滑油会分离开,制冷剂会进入到系统中参与循环,润滑油会通过节流降压装置,回到压缩机的低压腔。During the working process of the compressor, there is not only refrigerant but also lubricating oil in the cavity. When the lubricating oil enters the front chamber with the refrigerant and passes through the oil separation device, the refrigerant and lubricating oil will separate, and the refrigerant will enter Participating in circulation in the system, the lubricating oil will pass through the throttling and pressure-reducing device and return to the low-pressure chamber of the compressor.
现有技术中,压缩机的节流和泄压两个功能区都是独立设计的。目前的节流降压功能,往往通过在静涡旋、壳体上等零部件上打孔并安装回油毛细管或者节流螺栓来实现。如专利(CN111648962A)中公开了一种卧式涡旋压缩机,该压缩机的节流装置设置有滤网组件、螺纹柱和基座,利用螺纹柱与基座配合形成的螺旋形间隙通道实现节流。该专利中使用的节流机构为螺纹柱,为了安装固定这个螺纹柱,需要在高、低压腔分隔隔板上增设一安装结构,将螺纹柱所在基座固定,结构复杂,安装繁琐,增加部件成本和加工成本。即由于节流的效果与节流通道的面积和节流长度有关,受限于压缩机的尺寸和结构,节流机构往往形式复杂,在加工制作时难度高。同时,还需要足够的空间进行这类节流降压功能的布置,对节流机构还需采用顶丝结构进行固定,这类节流降压功能伴随着高的制造成 本。In the existing technology, the two functional areas of the compressor, throttling and pressure relief, are designed independently. The current throttling and pressure reduction function is often achieved by drilling holes in the static scroll, housing and other components and installing oil return capillaries or throttling bolts. For example, the patent (CN111648962A) discloses a horizontal scroll compressor. The throttling device of the compressor is equipped with a filter assembly, a threaded column and a base. The spiral gap channel formed by the threaded column and the base is used to achieve Throttle. The throttling mechanism used in this patent is a threaded column. In order to install and fix this threaded column, it is necessary to add an installation structure on the partition separating the high and low pressure chambers to fix the base where the threaded column is located. The structure is complex, the installation is cumbersome, and additional components are added. costs and processing costs. That is, because the throttling effect is related to the area and length of the throttling channel, and is limited by the size and structure of the compressor, the throttling mechanism is often complex in form and difficult to process. At the same time, enough space is needed to arrange this type of throttling and pressure-reducing function, and the throttling mechanism needs to be fixed with a jack wire structure. This type of throttling and pressure-reducing function is accompanied by high manufacturing costs. Book.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本发明的背景的理解,因此可以包括不构成对本领域技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above background section is only used to enhance understanding of the background of the present invention, and therefore may include information that does not constitute prior art known to those skilled in the art.
发明内容Contents of the invention
针对现有技术中的问题,本发明的目的在于提供一种一体式节流泄压阀及包括其的压缩机,该一体式节流泄压阀带既可以完成泄压功能,也可以完成节流降压功能,从而达到减少零件,节省空间,降低制造成本的效果。In view of the problems in the prior art, the purpose of the present invention is to provide an integrated throttle and pressure relief valve and a compressor including the same. The integrated throttle and pressure relief valve belt can not only complete the pressure relief function, but also complete the throttle function. The flow reduction function can achieve the effect of reducing parts, saving space and reducing manufacturing costs.
本发明的第一方面提供了一种一体式节流泄压阀,用于与压缩机的高压壳体的高压气流通道相连接,包括依次连接的节流部、泄压部、用于连接节流泄压阀与高压气流通道的连接件以及用于密封节流泄压阀与高压气流通道的第一密封件;A first aspect of the present invention provides an integrated throttle and pressure relief valve for connecting with the high-pressure air flow channel of the high-pressure housing of the compressor, including a throttle part, a pressure relief part, and a throttle part connected in sequence. a connecting piece between the flow pressure relief valve and the high-pressure air flow channel and a first sealing member for sealing the throttle pressure relief valve and the high-pressure air flow channel;
所述节流部设置有一第一气流通道;The throttling part is provided with a first airflow channel;
所述泄压部设置有容置活塞和驱动所述活塞往复运动的伸缩结构的中空腔体,以及连通所述中空腔体与所述节流泄压阀外空间的至少一第二气流通道;The pressure relief part is provided with a hollow cavity that accommodates a piston and a telescopic structure that drives the piston to reciprocate, and at least one second airflow channel that connects the hollow cavity with the space outside the throttle and pressure relief valve;
当所述活塞处于第一状态时,所述第一气流通道与所述中空腔体不相连通;When the piston is in the first state, the first airflow channel is not connected to the hollow cavity;
当所述活塞处于第二状态时,所述第一气流通道、所述中空腔体和所述第二气流通道相连通。When the piston is in the second state, the first airflow channel, the hollow cavity and the second airflow channel are connected.
根据本发明的第一方面,所述节流部和所述泄压部为一体件。According to the first aspect of the present invention, the throttling part and the pressure relief part are integrated.
根据本发明的第一方面,所述节流部和所述泄压部可拆卸连接。According to the first aspect of the present invention, the throttling part and the pressure relief part are detachably connected.
根据本发明的第一方面,所述节流部与所述泄压部连接的一端设置有导向杆,所述泄压部与所述节流部连接的一端设置有与所述导向杆相适配的导向槽,所述节流部与所述泄压部通过所述导向杆与所述导向槽的过盈配合连接;或According to a first aspect of the present invention, one end of the throttle part connected to the pressure relief part is provided with a guide rod, and one end of the pressure relief part connected to the throttle part is provided with a guide rod adapted to the guide rod. Equipped with a guide groove, the throttling part and the pressure relief part are connected through an interference fit between the guide rod and the guide groove; or
所述泄压部与所述节流部连接的一端设置有导向杆,所述节流部与所述泄压部连接的一端设置有与所述导向杆相适配的导向槽,所述节流部与 所述泄压部通过所述导向杆与所述导向槽的过盈配合连接。One end of the pressure relief part connected to the throttle part is provided with a guide rod, and one end of the throttle part connected to the pressure relief part is provided with a guide groove adapted to the guide rod. Ryube and The pressure relief part is connected through an interference fit between the guide rod and the guide groove.
根据本发明的第一方面,所述连接件为第一螺纹,所述第一螺纹设置于所述节流部的外周面;和/或According to the first aspect of the present invention, the connecting member is a first thread, and the first thread is provided on the outer peripheral surface of the throttling part; and/or
所述连接件为第二螺纹,所述第二螺纹设置于所述泄压部的外周面。The connecting member is a second thread, and the second thread is provided on the outer peripheral surface of the pressure relief part.
根据本发明的第一方面,所述一体式节流泄压阀还包括头部,所述头部与所述泄压部背离所述节流部的一端相连接。According to a first aspect of the present invention, the integrated throttle and pressure relief valve further includes a head portion connected to an end of the pressure relief portion facing away from the throttle portion.
根据本发明的第一方面,所述第一密封件为环形弹性件。According to a first aspect of the present invention, the first sealing member is an annular elastic member.
根据本发明的第一方面,所述第一密封件套设于所述泄压部;或According to the first aspect of the present invention, the first sealing member is sleeved on the pressure relief portion; or
所述第一密封件套设于所述泄压部和所述头部之间。The first sealing member is sleeved between the pressure relief part and the head.
根据本发明的第一方面,所述节流部由树脂材料或金属材料制作而成。According to the first aspect of the present invention, the throttling part is made of resin material or metal material.
根据本发明的第一方面,所述一体式节流泄压阀还包括第二密封件;According to the first aspect of the present invention, the integrated throttle and pressure relief valve further includes a second seal;
所述第二密封件为设置于所述中空腔体的一第一环形凸起结构,当所述活塞处于第一状态时,所述第一环形凸起结构与所述活塞朝向所述第一气流通道的一端相抵触;或The second sealing member is a first annular protruding structure provided in the hollow cavity. When the piston is in the first state, the first annular protruding structure and the piston face the first One end of the airflow passage is in conflict; or
所述第二密封件为设置于所述活塞朝向所述第一气流通道的一端的一第二环形凸起结构,当所述活塞处于第一状态时,所述第二环形凸起结构与靠近所述第一气流通道的所述中空腔体的内壁相抵触。The second sealing member is a second annular protruding structure disposed on one end of the piston facing the first air flow channel. When the piston is in the first state, the second annular protruding structure is close to The inner walls of the hollow cavity of the first airflow channel conflict with each other.
本发明的第二方面提供了一种压缩机,包括所述一体式节流泄压阀;A second aspect of the present invention provides a compressor, including the integrated throttle and pressure relief valve;
所述压缩机的高压壳体设置有高压气流通道和低压气流通道;The high-pressure housing of the compressor is provided with a high-pressure airflow channel and a low-pressure airflow channel;
所述节流部与所述高压气流通道间隙连接,且所述低压气流通道与所述节流部和所述高压气流通道之间的间隙相连通。The throttling part is gap-connected with the high-pressure air flow channel, and the low-pressure air flow channel is connected with the gap between the throttling part and the high-pressure air flow channel.
本发明的一体式节流泄压阀将泄压功能和节流功能整合于一个部件,充分利用了泄压阀布置所占用的空间,无需在额外布置节流机构,简化了加工制造工艺流程,整机安装简便,可用于自动化生产,大大降低了制造节省成本。The integrated throttling and pressure relief valve of the present invention integrates the pressure relief function and the throttling function into one component, making full use of the space occupied by the pressure relief valve arrangement. There is no need to arrange an additional throttling mechanism, which simplifies the manufacturing process. The whole machine is easy to install and can be used for automated production, greatly reducing manufacturing costs.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理,通过阅读参照以 下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。附图中所示的一些方框图是功能实体,不一定必须与物理或逻辑上独立的实体相对应。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application, and are read by reference. Other features, objects and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments in the accompanying drawings. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts. Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings represent the same or similar parts, and thus their repeated description will be omitted. Some of the block diagrams shown in the figures are functional entities and do not necessarily correspond to physically or logically separate entities.
图1为本发明的一实施例的泄压阀的剖视图;Figure 1 is a cross-sectional view of a pressure relief valve according to an embodiment of the present invention;
图2为本发明的一实施例的泄压阀的结构示意图;Figure 2 is a schematic structural diagram of a pressure relief valve according to an embodiment of the present invention;
图3为本发明的一实施例的节流部的结构示意图;Figure 3 is a schematic structural diagram of a throttling part according to an embodiment of the present invention;
图4为本发明的一实施例的压缩机的局部结构示意图;Figure 4 is a partial structural schematic diagram of a compressor according to an embodiment of the present invention;
图5为本发明的一实施例的泄压阀泄压时的工作状态图;Figure 5 is a working state diagram of the pressure relief valve during pressure relief according to an embodiment of the present invention;
图6为本发明的一实施例的节流部的工作状态图。FIG. 6 is a working state diagram of the throttling part according to an embodiment of the present invention.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本公开将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art. The described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
在本说明书的表示中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的表示意指结合该实施例或示例表示的具体特征、结构、材料或者特点包括于本说明书的至少一个实施例或示例中。而且,表示的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中表示的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In this specification, reference to the terms "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like is intended to be in conjunction with the specific features of the embodiment or example represented. , structures, materials or features are included in at least one embodiment or example of this specification. Furthermore, the specific features, structures, materials, or characteristics shown may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples represented in this specification and the features of the different embodiments or examples unless they are inconsistent with each other.
在通篇说明书中,当说某器件与另一器件“连接”时,这不仅包括“直接连接”的情形,也包括在其中间把其它元件置于其间而“间接连接”的情 形。表示“下”、“上”等相对空间的术语可以为了更容易地说明在附图中图示的一器件相对于另一器件的关系而使用。这种术语是指,不仅是在附图中所指的意义,还包括使用中的装置的其它意义或作业。例如,如果翻转附图中的装置,曾说明为在其它器件“下”的某器件则说明为在其它器件“上”。因此,所谓“下”的示例性术语,全部包括上与下方。装置可以旋转90°或其它角度,代表相对空间的术语也据此来解释。Throughout this specification, when one device is said to be "connected" to another device, this includes not only the situation of "direct connection", but also the situation of "indirect connection" by placing other components in between. shape. Relative spatial terms such as "lower" and "upper" may be used to more easily explain the relationship of one device to another device illustrated in the drawings. Such terms are meant not only in the sense indicated in the drawings but also in other senses or operations of the device in use. For example, if the device in the figures is turned over, one element described as "below" another element would then be oriented "above" the other element. Therefore, the exemplary term "lower" is intended to include both upper and lower. The device can be rotated 90° or other angles, and terms referring to relative spaces are interpreted accordingly.
虽然在一些实例中术语第一、第二等在本文中用来表示各种元件,但是这些元件不应当被这些术语限制。这些术语仅用来将一个元件与另一个元件进行区分。例如,第一接口及第二接口等表示。再者,如同在本文中所使用的,单数形式“一”、“一个”和“该”旨在也包括复数形式,除非上下文中有相反的指示。应当进一步理解,术语“包含”、“包括”表明存在所述的特征、步骤、操作、元件、组件、项目、种类、和/或组,但不排除一个或多个其他特征、步骤、操作、元件、组件、项目、种类、和/或组的存在、出现或添加。此处使用的术语“或”和“和/或”被解释为包括性的,或意味着任一个或任何组合。因此,“A、B或C”或者“A、B和/或C”意味着“以下任一个:A;B;C;A和B;A和C;B和C;A、B和C”。仅当元件、功能、步骤或操作的组合在某些方式下内在地互相排斥时,才会出现该定义的例外。Although in some instances the terms first, second, etc. are used herein to refer to various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, the first interface and the second interface are represented. Furthermore, as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context indicates otherwise. It should be further understood that the terms "comprising" and "including" indicate the presence of stated features, steps, operations, elements, components, items, categories, and/or groups, but do not exclude one or more other features, steps, operations, The presence, occurrence, or addition of elements, components, items, categories, and/or groups. The terms "or" and "and/or" as used herein are to be construed as inclusive or to mean any one or any combination. Therefore, "A, B or C" or "A, B and/or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C" . Exceptions to this definition occur only when the combination of elements, functions, steps, or operations is inherently mutually exclusive in some manner.
虽然未不同地定义,但包括此处使用的技术术语及科学术语,所有术语均具有与本说明书所属技术领域的技术人员一般理解的意义相同的意义。普通使用的字典中定义的术语追加解释为具有与相关技术文献和当前提示的内容相符的意义,只要未进行定义,不得过度解释为理想的或非常公式性的意义。Although not differently defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. Terms defined in commonly used dictionaries are additionally interpreted to have meanings that are consistent with the content of relevant technical documents and current prompts. As long as they are not defined, they shall not be overly interpreted to have ideal or very formulaic meanings.
为了解决现有技术中的问题,本发明提供了一种一体式节流泄压阀,用于与压缩机的高压壳体的高压气流通道相连接,包括依次连接的节流部、泄压部、用于连接节流泄压阀与高压气流通道的连接件以及用于密封节流泄压阀与高压气流通道的第一密封件;所述节流部设置有一第一气流通道;所述泄压部设置有容置活塞和驱动所述活塞往复运动的伸缩结构的中空腔体,以及连通所述中空腔体与所述节流泄压阀外空间的至少一第二气流通道;当所述活塞处于第一状态时,所述第一气流通道与所述中空腔 体不相连通;当所述活塞处于第二状态时,所述第一气流通道、所述中空腔体和所述第二气流通道相连通。本发明的一体式节流泄压阀既可以完成泄压功能,也可以完成节流降压功能,从而达到减少零件,节省空间,降低制造成本的效果。本发明中,“一体式”指的是节流泄压阀这一阀件集成泄压功能和节流降压功能于一体。具体地,节流泄压阀可以是一个一体成型件,也可以是一个多个部件的组装体。In order to solve the problems in the prior art, the present invention provides an integrated throttling and pressure relief valve for connecting with the high-pressure air flow channel of the high-pressure housing of the compressor, including a throttling part and a pressure relief part connected in sequence. , a connector for connecting the throttle pressure relief valve and the high-pressure air flow channel, and a first seal for sealing the throttle pressure relief valve and the high-pressure air flow channel; the throttle part is provided with a first air flow channel; The pressure part is provided with a hollow cavity that accommodates the piston and a telescopic structure that drives the piston to reciprocate, and at least one second airflow channel that connects the hollow cavity with the space outside the throttle and pressure relief valve; when the When the piston is in the first state, the first airflow channel and the hollow cavity The bodies are not connected; when the piston is in the second state, the first air flow channel, the hollow cavity and the second air flow channel are connected. The integrated throttling and pressure relief valve of the present invention can perform both the pressure relief function and the throttling and pressure reducing function, thereby achieving the effects of reducing parts, saving space, and reducing manufacturing costs. In the present invention, "integrated" means that the valve component of the throttling and pressure relief valve integrates the pressure relief function and the throttling and pressure reducing function into one body. Specifically, the throttle and pressure relief valve may be an integrally molded part or an assembly of multiple components.
下面结合附图以及具体的实施例进一步阐述本发明的一体式节流泄压阀的结构和工作原理,可以理解的是,各个具体实施例不作为本发明的保护范围的限制。The structure and working principle of the integrated throttle and pressure relief valve of the present invention will be further described below with reference to the accompanying drawings and specific embodiments. It can be understood that each specific embodiment does not limit the scope of the present invention.
图1和图2分别为本发明的一实施例的泄压阀的剖视图和结构示意图,具体地,该一体式节流泄压阀用于与压缩机的高压壳体的高压气流通道相连接,包括依次连接的节流部1、泄压部2、用于连接节流泄压阀与高压壳体的高压气流通道的连接件以及用于密封节流泄压阀与高压壳体的高压气流通道的第一密封件4。Figures 1 and 2 are respectively a cross-sectional view and a structural schematic diagram of a pressure relief valve according to an embodiment of the present invention. Specifically, the integrated throttle and pressure relief valve is used to connect with the high-pressure air flow channel of the high-pressure housing of the compressor. It includes a throttle part 1, a pressure relief part 2 connected in sequence, a connector for connecting the high-pressure air flow channel of the throttle and pressure relief valve and the high-pressure housing, and a high-pressure air flow channel for sealing the throttle and pressure relief valve and the high-pressure housing. The first seal 4.
所述节流部1设置有一第一气流通道100;所述泄压部2设置有容置活塞200和驱动所述活塞往复运动的伸缩结构300的中空腔体21,以及连通所述中空腔体21与所述节流泄压阀外空间的至少一第二气流通道400。The throttle part 1 is provided with a first airflow channel 100; the pressure relief part 2 is provided with a hollow cavity 21 that accommodates a piston 200 and a telescopic structure 300 that drives the piston to reciprocate, and communicates with the hollow cavity. 21 and at least one second airflow channel 400 in the space outside the throttle and pressure relief valve.
当所述活塞处于第一状态时,所述第一气流通道100与所述中空腔体21不相连通。图1的实施例中,活塞200在中空腔体21的上端时的状态为第一状态,此时,活塞200朝向所述节流部1的一端与第一气流通道100出口处的中空腔体21的端面抵触,活塞200与中空腔体21的接触面具有较高的平整度,抵触时,切断第一气流通道100与中空腔体21的连通通道。When the piston is in the first state, the first airflow channel 100 is not connected with the hollow cavity 21 . In the embodiment of FIG. 1 , the state of the piston 200 when it is at the upper end of the hollow cavity 21 is the first state. At this time, the piston 200 faces one end of the throttle part 1 and the hollow cavity at the outlet of the first airflow channel 100 21 collides with each other, and the contact surface between the piston 200 and the hollow cavity 21 has a relatively high flatness. When the collision occurs, the communication channel between the first airflow channel 100 and the hollow cavity 21 is cut off.
为了确保活塞200与中空腔体21的端面抵触时第一气流通道100与中空腔体21之间通道的断开,所述一体式节流泄压阀还包括第二密封件。如图1所示,所述第二密封件为设置于所述中空腔体的一第一环形凸起结构500,当所述活塞处于第一状态时,所述第一环形凸起结构500与所述活塞朝向所述第一气流通道的一端相抵触;在其他一些实施例中,所述第二密封件可以是设置于所述活塞朝向所述第一气流通道的一端的一第二 环形凸起结构,当所述活塞处于第一状态时,所述第二环形凸起结构与靠近所述第一气流通道的所述中空腔体的内壁相抵触。In order to ensure that the channel between the first air flow channel 100 and the hollow cavity 21 is disconnected when the piston 200 collides with the end surface of the hollow cavity 21, the integrated throttle and pressure relief valve also includes a second seal. As shown in Figure 1, the second sealing member is a first annular protruding structure 500 provided in the hollow cavity. When the piston is in the first state, the first annular protruding structure 500 and The piston is in conflict with one end of the piston facing the first airflow channel; in other embodiments, the second sealing member may be a second sealing member disposed on one end of the piston facing the first airflow channel. Annular protrusion structure, when the piston is in the first state, the second annular protrusion structure conflicts with the inner wall of the hollow cavity close to the first air flow channel.
当所述活塞处于第二状态时,所述第一气流通道100、所述中空腔体21和所述第二气流通道400相连通。图1的实施例中,活塞200朝向所述节流部1的一端与第一气流通道100出口处的中空腔体21的端面不相抵触时,即均为活塞的第二状态,此时,第一气流通道100与中空腔体21的上部空间连通,同时,通过活塞200与中空腔体21之间的间隙,实现中空腔体21的下部空间与第二气流通道400之间连通,可以看出,活塞处于第二状态为泄压状态。When the piston is in the second state, the first airflow channel 100 , the hollow cavity 21 and the second airflow channel 400 are connected. In the embodiment of FIG. 1 , when the end of the piston 200 facing the throttle part 1 does not conflict with the end surface of the hollow cavity 21 at the outlet of the first airflow channel 100 , both are in the second state of the piston. At this time, The first air flow channel 100 is connected to the upper space of the hollow cavity 21. At the same time, through the gap between the piston 200 and the hollow cavity 21, the lower space of the hollow cavity 21 is connected to the second air flow channel 400. It can be seen that out, the piston is in the second state, which is the pressure relief state.
本发明的伸缩结构300可以是弹簧、橡胶弹性材料、管道伸缩器等,可以驱动活塞在中空腔体内往复运动的伸缩结构均可用于本发明。同时,当压缩机的高压气流通道的压强小于临界压强时,伸缩结构的弹力需能将活塞100的一端与中空腔体21的端面相抵触;当压缩机的高压壳体的高压气流通道的压强大于临界压强时,气流通道的压强需能客服伸缩结构的弹力使得活塞的一端与中空腔体21的端面不相抵触。The telescopic structure 300 of the present invention can be a spring, a rubber elastic material, a pipe telescopic device, etc. Any telescopic structure that can drive a piston to reciprocate in a hollow cavity can be used in the present invention. At the same time, when the pressure of the high-pressure airflow channel of the compressor is less than the critical pressure, the elastic force of the telescopic structure needs to be able to conflict with one end of the piston 100 and the end face of the hollow cavity 21; when the pressure of the high-pressure airflow channel of the high-pressure shell of the compressor When it is greater than the critical pressure, the pressure of the air flow channel needs to be able to overcome the elastic force of the telescopic structure so that one end of the piston does not conflict with the end surface of the hollow cavity 21 .
一体化节流泄压阀泄压部与节流部可以为整体加工成型的,即所述节流部和所述泄压部为一体件,所述节流部和所述泄压部固定连接,一体式节流泄压阀可以通过连接件实现与压缩机的高压壳体的高压气流通道的连接。所述连接件可以是设置于所述节流部的外周面的第一螺纹32,且其与压缩机的高压壳体的气流通道内的螺纹相适配。所述连接件也可以是设置于所述泄压部的外周面的第二螺纹31,且其与压缩机的高压壳体的气流通道内的螺纹相适配。The pressure relief part and the throttling part of the integrated throttle and pressure relief valve may be integrally processed, that is, the throttling part and the pressure relief part are one piece, and the throttling part and the pressure relief part are fixedly connected. , the integrated throttle and pressure relief valve can be connected to the high-pressure air flow channel of the high-pressure shell of the compressor through a connecting piece. The connecting member may be a first thread 32 provided on the outer peripheral surface of the throttle part, and is adapted to the thread in the air flow passage of the high-pressure housing of the compressor. The connecting piece may also be a second thread 31 provided on the outer peripheral surface of the pressure relief part, and adapted to the thread in the air flow passage of the high-pressure housing of the compressor.
当节流部1和泄压部2均设置有螺纹连接件时,分为两个功能区,节流部的第一螺纹32区和泄压部2的第二螺纹31区,当压缩机正常工作时,由于节流部与高压气流通道为间隙配合(下文论述),高压气体使节流部有向泄压部移动的趋势,优选地,泄压部2的第二螺纹31区作为将一体式节流泄压阀固定于高压气流通道的区域,此时,泄压部2对节流部1起到限位作用,能保证节流部1在受到排气高压力时维持相对静止,不会破坏节流结构。为了起到更好的将节流泄气阀固定于压缩机的高压气流通道中,可将泄压部2的直径设计为大于等于节流部1的直径,此时,第二螺 纹31的直径大于等于第一螺纹32的直径。在实际的使用中,可适当地增长泄压阀的第二螺纹31的长度,使泄压部的螺纹区进一步起到固定连接高压气流通道的作用。When both the throttle part 1 and the pressure relief part 2 are provided with threaded connectors, they are divided into two functional areas, the first thread 32 area of the throttle part and the second thread 31 area of the pressure relief part 2. When the compressor is normal During operation, since the throttling part and the high-pressure airflow channel have a clearance fit (discussed below), the high-pressure gas makes the throttling part tend to move toward the pressure relief part. Preferably, the second thread 31 area of the pressure relief part 2 serves as an integral part. The throttle and pressure relief valve is fixed in the area of the high-pressure airflow channel. At this time, the pressure relief part 2 plays a limiting role on the throttle part 1, which can ensure that the throttle part 1 remains relatively stationary when subjected to high exhaust pressure. Destroy the throttling structure. In order to better fix the throttle relief valve in the high-pressure air flow channel of the compressor, the diameter of the pressure relief part 2 can be designed to be greater than or equal to the diameter of the throttle part 1. At this time, the second screw The diameter of the thread 31 is greater than or equal to the diameter of the first thread 32 . In actual use, the length of the second thread 31 of the pressure relief valve can be appropriately increased so that the threaded area of the pressure relief portion can further play a role in fixedly connecting the high-pressure air flow channel.
第一密封件2可以为环形弹性件,所述第一密封件4可以套设于所述泄压部2。第一密封件4可以为弹性橡胶材料制成的,如可以为O型圈或者密封垫片等。节流泄压阀与高压壳体的高压气流通道密封方式根据压缩机工作压力的不同选择不同的方式。当排气压力较低时(例如R134a、R410A冷媒压缩机),可使用O型圈密封进行密封;排气压力较高时(如CO2压缩机),则可使用密封垫片进行密封,在泄压部2可以设置定位O型圈或密封垫片的环形槽。The first sealing member 2 can be an annular elastic member, and the first sealing member 4 can be sleeved on the pressure relief portion 2 . The first seal 4 can be made of elastic rubber material, such as an O-ring or a sealing gasket. The high-pressure air flow channel sealing method of the throttle pressure relief valve and the high-pressure shell should be sealed in different ways according to the different working pressures of the compressor. When the exhaust pressure is low (such as R134a, R410A refrigerant compressors), O-ring seals can be used for sealing; when the exhaust pressure is high (such as CO2 compressors), sealing gaskets can be used for sealing. The pressure relief part 2 may be provided with an annular groove for positioning an O-ring or a sealing gasket.
在另外一些实施例中,所述节流部1和所述泄压部2可以是分体的,即两者可拆卸连接,使用时两者组装成一体式。如图1实施例,图3为该实施例的节流部的结构示意图,所述节流部1与所述泄压部2连接的一端设置有导向杆12;所述泄压部2与所述节流部1连接的一端则设置有与所述导向杆12相适配的导向槽;所述节流部1与所述泄压部2通过所述导向杆12与所述导向槽的过盈配合连接。需要说明的是,导向杆设置于所述泄压部2与所述节流部1连接的一端,所述节流部1与所述泄压部2连接的一端则设置有与所述导向杆12相适配的导向槽同样为可行的方案。In some other embodiments, the throttling part 1 and the pressure relief part 2 may be separated, that is, they are detachably connected, and they are assembled into one piece during use. As shown in the embodiment of Figure 1, Figure 3 is a schematic structural diagram of the throttling part of this embodiment. One end of the throttling part 1 connected to the pressure relief part 2 is provided with a guide rod 12; the pressure relief part 2 is connected to the pressure relief part 2. One end connected to the throttling part 1 is provided with a guide groove that matches the guide rod 12; the throttling part 1 and the pressure relief part 2 pass through the guide rod 12 and the guide groove. Profit fit connection. It should be noted that a guide rod is provided at one end of the pressure relief part 2 connected to the throttle part 1, and an end connected to the throttle part 1 and the pressure relief part 2 is provided with the guide rod. 12 adapted guide grooves are also a feasible solution.
本发明的节流部1可以是树脂材料制成的,也可以是金属材料制成的。节流部1和泄压部2可拆卸的优点在于两者可以分别制备,降低制备一体式节流泄压阀的难度,尤其是降低设置有中空腔体的泄压部的难度。同时,节流部1和泄压部2可拆卸可便于泄压阀在压缩机的高压壳体的高压气流通道的安装。The throttling part 1 of the present invention may be made of resin material or metal material. The advantage of the detachable throttling part 1 and the pressure relief part 2 is that they can be prepared separately, which reduces the difficulty of preparing an integrated throttling and pressure relief valve, especially the pressure relief part provided with a hollow cavity. At the same time, the detachable throttling part 1 and the pressure relief part 2 facilitate the installation of the pressure relief valve in the high-pressure air flow channel of the high-pressure housing of the compressor.
为了更便于实现节流泄气阀与压缩机的高压气流通道的螺纹连接,所述一体式节流泄压阀还可以包括头部5,所述头部5与所述泄压部2背离所述节流部1的一端相连接,头部5的截面可以是六边形的,以与现有的扳手等工具匹配,此时,所述第一密封件4可以套设于所述泄压部2和所述头部5之间,如图1所示。In order to facilitate the threaded connection between the throttle and pressure relief valve and the high-pressure air flow channel of the compressor, the integrated throttle and pressure relief valve may also include a head 5 , and the head 5 and the pressure relief part 2 are away from the One end of the throttling part 1 is connected, and the cross section of the head 5 can be hexagonal to match existing wrenches and other tools. At this time, the first seal 4 can be sleeved on the pressure relief part 2 and the head 5, as shown in Figure 1.
本发明还提供了一种包括上述一体式节流泄压阀的压缩机9,图4为 本发明的一实施例的压缩机的局部结构示意图;其中,所述压缩机的高压壳体设置有高压气流通道91和低压气流通道92;所述节流部1与所述高压气流通道91间隙连接,且所述低压气流通道92与所述节流部和所述高压气流通道91之间的间隙相连通。下面通过一体式节流泄压阀的工作原理进一步说明其结构和各个部件的基本参数。The present invention also provides a compressor 9 including the above-mentioned integrated throttle and pressure relief valve. Figure 4 is A partial structural schematic diagram of a compressor according to an embodiment of the present invention; wherein, the high-pressure housing of the compressor is provided with a high-pressure airflow channel 91 and a low-pressure airflow channel 92; there is a gap between the throttle portion 1 and the high-pressure airflow channel 91 connected, and the low-pressure air flow channel 92 is connected with the gap between the throttle part and the high-pressure air flow channel 91 . The following is a further explanation of the structure and basic parameters of each component through the working principle of the integrated throttle and pressure relief valve.
高压气流通道的压强大于临界压强,即当排气压力高于泄压阀额定泄压压力时,一体式节流泄压阀开始泄压,图5为本发明的一实施例的泄压阀泄压时的工作状态图,其中,实线箭头为节流泄压阀泄压时高压气体的排出通道,虚线箭头为高压润滑油的节流和回油通道。当节流泄压阀开始泄压时,高压气体通过第一气流通道100将中空腔体2内的活塞200顶开,活塞200与中空腔体2的端面或者是与第一环形凸起结构500分离,高压气体进入中空腔体2的上部空间,同时,中空腔体2的高压气体从活塞的两侧流向中空腔体2的下部空间直至第二气流通道400,第二气流通道400与大气相通,即高压气体从第二气流通道400排出压缩机。随着高压气体的排出,高压气流通道的压强变小,当排气压力略低于节流泄压阀额定泄压压力,伸缩结构将活塞重新压在中空腔体2的端面或者是与第一环形凸起结构,从而切断第一气流通道10与中空腔体2的通道阻断泄压,泄压结束。The pressure of the high-pressure airflow channel is greater than the critical pressure, that is, when the exhaust pressure is higher than the rated pressure relief pressure of the pressure relief valve, the integrated throttle pressure relief valve starts to relieve pressure. Figure 5 shows the pressure relief valve relief valve according to one embodiment of the present invention. The working state diagram of the pressure relief valve, in which the solid arrow is the discharge channel of high-pressure gas when the throttle and pressure relief valve releases pressure, and the dotted arrow is the throttling and oil return channel of high-pressure lubricating oil. When the throttle and pressure relief valve begins to release pressure, the high-pressure gas pushes open the piston 200 in the hollow cavity 2 through the first air flow channel 100. The piston 200 is connected with the end surface of the hollow cavity 2 or with the first annular protruding structure 500. separation, the high-pressure gas enters the upper space of the hollow cavity 2. At the same time, the high-pressure gas of the hollow cavity 2 flows from both sides of the piston to the lower space of the hollow cavity 2 until the second air flow channel 400, which is connected to the atmosphere. , that is, the high-pressure gas is discharged from the compressor from the second air flow channel 400 . As the high-pressure gas is discharged, the pressure of the high-pressure air flow channel becomes smaller. When the exhaust pressure is slightly lower than the rated pressure relief pressure of the throttle and pressure relief valve, the telescopic structure re-presses the piston on the end face of the hollow cavity 2 or in contact with the first pressure relief valve. The annular convex structure cuts off the passage between the first air flow channel 10 and the hollow cavity 2 to block the pressure relief, and the pressure relief is completed.
在整个压缩机的运行过程中,高压润滑油通过节流泄压阀的节流部的节流,图6为本发明的一实施例的节流部的工作状态图,具体地,根据流体力学,节流作用的大小与节流面积和节流长度有关。节流面积越小,节流长度越长,节流效果越好。当节流部1外周向设置有第一螺纹32时,第一螺纹32可以与高压气流通道91的内壁形成一个毛细节流结构,通过此处面积小且长的通道,此间隙通道与高压壳体设置的低压流体通道连通,实现润滑油回到压缩机低压腔或者中压腔,完成节流过程。当然,所述节流部1与所述高压气流通道91间隙连接不限于上述的螺纹连接方法,在实际的使用中,需通过设计所述节流部与所述高压气流通道之间的间隙,确保实际通流面积与计算通流面积的差值尽可能小来保证所需的节流效果。During the entire operation of the compressor, the high-pressure lubricating oil passes through the throttling part of the throttle pressure relief valve. Figure 6 is a working state diagram of the throttling part according to an embodiment of the present invention. Specifically, according to fluid mechanics , the size of the throttling effect is related to the throttling area and throttling length. The smaller the throttling area, the longer the throttling length, and the better the throttling effect. When the first thread 32 is provided on the outer circumference of the throttle part 1, the first thread 32 can form a fine flow structure with the inner wall of the high-pressure airflow channel 91. Through the small and long channel here, this gap channel is connected with the high-pressure shell. The low-pressure fluid channel provided in the body is connected to realize the lubricating oil returning to the low-pressure chamber or medium-pressure chamber of the compressor to complete the throttling process. Of course, the gap connection between the throttle part 1 and the high-pressure airflow channel 91 is not limited to the threaded connection method mentioned above. In actual use, the gap between the throttle part 1 and the high-pressure airflow channel needs to be designed. Ensure that the difference between the actual flow area and the calculated flow area is as small as possible to ensure the required throttling effect.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说 明,不能认定本发明的具体实施只局限于这些说明。对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It is understood that the specific implementation of the present invention is not limited to these descriptions. It is obvious to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the application is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of the equivalent elements are included in this application. Any reference signs in the claims shall not be construed as limiting the claim in question.

Claims (11)

  1. 一种一体式节流泄压阀,其特征在于,用于与压缩机的高压壳体的高压气流通道相连接,包括依次连接的节流部、泄压部、用于连接节流泄压阀与高压气流通道的连接件以及用于密封节流泄压阀与高压气流通道的第一密封件;An integrated throttle and pressure relief valve, characterized in that it is used to connect with the high-pressure air flow channel of the high-pressure shell of the compressor, and includes a throttle part and a pressure relief part connected in sequence, and is used to connect the throttle and pressure relief valve. The connection piece with the high-pressure air flow channel and the first sealing member for sealing the throttle and pressure relief valve with the high-pressure air flow channel;
    所述节流部设置有一第一气流通道;The throttling part is provided with a first airflow channel;
    所述泄压部设置有容置活塞和驱动所述活塞往复运动的伸缩结构的中空腔体,以及连通所述中空腔体与所述节流泄压阀外空间的至少一第二气流通道;The pressure relief part is provided with a hollow cavity that accommodates a piston and a telescopic structure that drives the piston to reciprocate, and at least one second airflow channel that connects the hollow cavity with the space outside the throttle and pressure relief valve;
    当所述活塞处于第一状态时,所述第一气流通道与所述中空腔体不相连通;When the piston is in the first state, the first airflow channel is not connected to the hollow cavity;
    当所述活塞处于第二状态时,所述第一气流通道、所述中空腔体和所述第二气流通道相连通。When the piston is in the second state, the first airflow channel, the hollow cavity and the second airflow channel are connected.
  2. 根据权利要求1所述的一体式节流泄压阀,其特征在于,所述节流部和所述泄压部为一体件。The integrated throttling and pressure relief valve according to claim 1, wherein the throttling part and the pressure relief part are one piece.
  3. 根据权利要求1所述的一体式节流泄压阀,其特征在于,所述节流部和所述泄压部可拆卸连接。The integrated throttling and pressure relief valve according to claim 1, wherein the throttling part and the pressure relief part are detachably connected.
  4. 根据权利要求3所述的一体式节流泄压阀,其特征在于,所述节流部与所述泄压部连接的一端设置有导向杆,所述泄压部与所述节流部连接的一端设置有与所述导向杆相适配的导向槽,所述节流部与所述泄压部通过所述导向杆与所述导向槽的过盈配合连接;或The integrated throttle and pressure relief valve according to claim 3, wherein a guide rod is provided at one end of the throttle part connected to the pressure relief part, and the pressure relief part is connected to the throttle part. One end is provided with a guide groove that matches the guide rod, and the throttling part and the pressure relief part are connected through an interference fit between the guide rod and the guide groove; or
    所述泄压部与所述节流部连接的一端设置有导向杆,所述节流部与所述泄压部连接的一端设置有与所述导向杆相适配的导向槽,所述节流部与所述泄压部通过所述导向杆与所述导向槽的过盈配合连接。One end of the pressure relief part connected to the throttle part is provided with a guide rod, and one end of the throttle part connected to the pressure relief part is provided with a guide groove adapted to the guide rod. The flow part and the pressure relief part are connected through an interference fit between the guide rod and the guide groove.
  5. 根据权利要求1所述的一体式节流泄压阀,其特征在于,所述连接件为第一螺纹,所述第一螺纹设置于所述节流部的外周面;和/或The integrated throttling and pressure relief valve according to claim 1, wherein the connecting member is a first thread, and the first thread is provided on the outer peripheral surface of the throttling part; and/or
    所述连接件为第二螺纹,所述第二螺纹设置于所述泄压部的外周面。The connecting member is a second thread, and the second thread is provided on the outer peripheral surface of the pressure relief part.
  6. 根据权利要求1所述的一体式节流泄压阀,其特征在于,还包括头部,所述头部与所述泄压部背离所述节流部的一端相连接。 The integrated throttling and pressure relief valve according to claim 1, further comprising a head portion connected to an end of the pressure relief portion away from the throttling portion.
  7. 根据权利要求6所述的一体式节流泄压阀,其特征在于,所述第一密封件为环形弹性件。The integrated throttle and pressure relief valve according to claim 6, wherein the first sealing member is an annular elastic member.
  8. 根据权利要求7所述的一体式节流泄压阀,其特征在于,所述第一密封件套设于所述泄压部;或The integrated throttle and pressure relief valve according to claim 7, wherein the first sealing member is sleeved on the pressure relief portion; or
    所述第一密封件套设于所述泄压部和所述头部之间。The first sealing member is sleeved between the pressure relief part and the head.
  9. 根据权利要求1所述的一体式节流泄压阀,其特征在于,所述节流部由树脂材料或金属材料制作而成。The integrated throttling and pressure relief valve according to claim 1, wherein the throttling part is made of resin material or metal material.
  10. 根据权利要求1所述的一体式节流泄压阀,其特征在于,还包括第二密封件;The integrated throttle and pressure relief valve according to claim 1, further comprising a second seal;
    所述第二密封件为设置于所述中空腔体的一第一环形凸起结构,当所述活塞处于第一状态时,所述第一环形凸起结构与所述活塞朝向所述第一气流通道的一端相抵触;或The second sealing member is a first annular protruding structure provided in the hollow cavity. When the piston is in the first state, the first annular protruding structure and the piston face the first One end of the airflow passage is in conflict; or
    所述第二密封件为设置于所述活塞朝向所述第一气流通道的一端的一第二环形凸起结构,当所述活塞处于第一状态时,所述第二环形凸起结构与靠近所述第一气流通道的所述中空腔体的内壁相抵触。The second sealing member is a second annular protruding structure disposed on one end of the piston facing the first air flow channel. When the piston is in the first state, the second annular protruding structure is close to The inner walls of the hollow cavity of the first airflow channel conflict with each other.
  11. 一种压缩机,其特征在于,包括如权利要求1至10中任意一项所述的一体式节流泄压阀;A compressor, characterized by comprising an integrated throttle and pressure relief valve as claimed in any one of claims 1 to 10;
    所述压缩机的高压壳体设置有高压气流通道和低压气流通道;The high-pressure housing of the compressor is provided with a high-pressure airflow channel and a low-pressure airflow channel;
    所述节流部与所述高压气流通道间隙连接,且所述低压气流通道与所述节流部和所述高压气流通道之间的间隙相连通。 The throttling part is gap-connected with the high-pressure air flow channel, and the low-pressure air flow channel is connected with the gap between the throttling part and the high-pressure air flow channel.
PCT/CN2023/092537 2022-06-27 2023-05-06 Integrated throttling and pressure-relief valve and compressor comprising same WO2024001519A1 (en)

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CN114992363A (en) * 2022-06-27 2022-09-02 上海海立新能源技术有限公司 Integrated throttling relief valve and compressor comprising same

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CN112212020A (en) * 2020-09-07 2021-01-12 珠海格力电器股份有限公司 Pneumatic adjustable throttle valve, refrigerating system and air conditioner
CN114992363A (en) * 2022-06-27 2022-09-02 上海海立新能源技术有限公司 Integrated throttling relief valve and compressor comprising same
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CN217463352U (en) * 2022-06-27 2022-09-20 上海海立新能源技术有限公司 Integrated throttling relief valve and compressor comprising same

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