WO2023284105A1 - Skid-mounted solid waste smoldering treatment system and method - Google Patents

Skid-mounted solid waste smoldering treatment system and method Download PDF

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Publication number
WO2023284105A1
WO2023284105A1 PCT/CN2021/118404 CN2021118404W WO2023284105A1 WO 2023284105 A1 WO2023284105 A1 WO 2023284105A1 CN 2021118404 W CN2021118404 W CN 2021118404W WO 2023284105 A1 WO2023284105 A1 WO 2023284105A1
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smoldering
skid
solid waste
reactors
furnace body
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PCT/CN2021/118404
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French (fr)
Chinese (zh)
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乔瑜
杨侠
冯超
徐明厚
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华中科技大学
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/50Control or safety arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste

Abstract

A skid-mounted solid waste smoldering treatment system and method. The system comprises a feeding system, a discharging system, a hydraulic system, a heat and air supply system, a flue gas system, and at least two skid-mounted smoldering reactors (1); a discharge port (101) that can be opened or closed is provided on one side wall of each of the skid-mounted smoldering reactors (1); a hydraulic rod (2) in the hydraulic system is connected to the bottom of a skid-mounted smoldering reactor (1), and said skid-mounted smoldering reactor (1) is, by means of the extension of the hydraulic rod (2), inclined towards the side provided with the discharge port (101); a solid waste reaction product is discharged by means of the discharge port (101) and then enters the discharging system; the heat and air supply system provides the skid-mounted smoldering reactors (1) with the heat and gas required for smoldering, and the at least two skid-mounted smoldering reactors (1) can operate in alternation. At least two skid-mounted smoldering reactors (1) having a simple structure are used to operate in alternation so as to achieve large-scale continuous smoldering treatment, thereby solving the technical problems of current large-scale treatment devices being complex, the occupied area being large, or the continuous treatment effect being poor.

Description

一种撬装式固废阴燃处置系统及方法A skid-mounted solid waste smoldering disposal system and method 【技术领域】【Technical field】
本发明属于有机固废处置技术领域,更具体地,涉及一种撬装式固废阴燃处置系统及方法。The invention belongs to the technical field of organic solid waste disposal, and more specifically relates to a skid-mounted solid waste smoldering disposal system and method.
【背景技术】【Background technique】
阴燃是一种新型有机固废焚烧处置技术。其相较于传统焚烧技术,具有能耗低、燃料适应性广的优势。尤其针对污泥、油泥、土壤、粪便、餐厨垃圾等传统焚烧工艺难以直接处置的低热值工业和生活有机固废,阴燃可以在不经过预干化、不添加辅助燃料的情况下实现低热值有机固废的直接焚烧处置,因此,具有革命性的技术优势。Smoldering combustion is a new type of organic solid waste incineration disposal technology. Compared with traditional incineration technology, it has the advantages of low energy consumption and wide fuel adaptability. Especially for sludge, oil sludge, soil, feces, kitchen waste and other low calorific value industrial and domestic organic solid wastes that are difficult to be directly disposed of by traditional incineration processes, smoldering can achieve low calorific value without pre-drying or adding auxiliary fuel. The value of direct incineration disposal of organic solid waste, therefore, has a revolutionary technical advantage.
利用阴燃技术实现有机固废处置的商业化应用需满足的规模化处置能力。规模化阴燃有三种途径,一是通过增加阴燃反应的运行批次数目,从而间接提高阴燃反应面面积来提高处置速率,例如专利文献CN112197282A;二是通过增加单批次运行中阴燃反应面面积提高单位时间处置速率,例如CN210305009U;三是通过实现阴燃反应面的长时间连续蔓延从而降低点火过程时间、提高效率,例如CN210511726U。其中,专利文献CN112197282A通过设置移动导轨实现多模块物料在固定加热供风底座上的批序式阴燃,缺点是导轨结构过于复杂,不利于系统密封和能量传播,造成热量和臭气释放;且导轨结构容易在多孔介质材料密集使用过程出现卡壳,设备投资和维护成本高昂。专利文献CN210305009U通过耐火砖搭砌较大的反应仓室,受点火过程时长限制,反应仓室占地面积较大,且只能局限于建设场地实施处置,灵活性差。专利文献CN210511726U通过在阴燃反应器中设置抽提机构实现阴燃面在固定范围内的连续传播,但由于涉及物料与器壁内侧摩擦以及阴燃过程造成的物料坍塌问题,抽提过程会造成阴燃面平整 度的破坏进而影响其持续传播反应,导致连续处置效果差。The use of smoldering technology to realize the large-scale disposal capacity required for the commercial application of organic solid waste disposal. There are three approaches to large-scale smoldering. One is to increase the disposal rate by increasing the number of running batches of smoldering reaction, thereby indirectly increasing the area of smoldering reaction surface, such as patent document CN112197282A; The area of the reaction surface improves the disposal rate per unit time, such as CN210305009U; the third is to reduce the ignition process time and improve the efficiency by realizing the long-term continuous spread of the smoldering reaction surface, such as CN210511726U. Among them, the patent document CN112197282A realizes the batch-sequential smoldering of multi-module materials on the fixed heating air supply base by setting moving guide rails. The disadvantage is that the guide rail structure is too complicated, which is not conducive to system sealing and energy transmission, resulting in the release of heat and odor; and The guide rail structure is prone to jamming during the intensive use of porous media materials, and the equipment investment and maintenance costs are high. The patent document CN210305009U uses refractory bricks to build a larger reaction chamber. Due to the limitation of the ignition process, the reaction chamber occupies a large area, and can only be limited to the construction site for disposal, which has poor flexibility. The patent document CN210511726U realizes the continuous propagation of the smoldering surface within a fixed range by setting an extraction mechanism in the smoldering reactor, but due to the friction between the material and the inner side of the wall and the collapse of the material caused by the smoldering process, the extraction process will cause The destruction of the flatness of the smoldering surface affects its continuous propagation response, resulting in poor continuous treatment effect.
【发明内容】【Content of invention】
针对现有技术的以上缺陷或改进需求,本发明提供了一种撬装式固废阴燃处置系统及方法,其目的在于利用至少两个结构简单的撬装式阴燃反应器交替运行实现阴燃的规模化连续处置,由此解决目前规模化处置设备复杂、占地面积大或连续处置效果差的技术问题。In view of the above defects or improvement needs of the prior art, the present invention provides a skid-mounted solid waste smoldering disposal system and method, the purpose of which is to use at least two skid-mounted smoldering reactors with simple structures to operate alternately to realize smoldering Large-scale continuous disposal of fuel, thereby solving the technical problems of complex large-scale disposal equipment, large floor area or poor continuous disposal effect.
为实现上述目的,按照本发明的一个方面,提供了一种撬装式固废阴燃处置系统,包括进料系统、排料系统、液压系统、供热供风系统、烟气系统和至少两个撬装式阴燃反应器;In order to achieve the above purpose, according to one aspect of the present invention, a skid-mounted solid waste smoldering disposal system is provided, including a feed system, a discharge system, a hydraulic system, a heating and air supply system, a flue gas system and at least two a skid-mounted smoldering reactor;
其中,每个撬装式阴燃反应器的一侧壁上设置可开启或闭合的排料口,液压系统中液压杆与撬装式阴燃反应器的底部连接,通过所述液压杆的伸长,使得撬装式阴燃反应器向设置有排料口的一侧倾斜,固废反应产物通过排料口排出后进入排料系统,所述供热供风系统为所述撬装式阴燃反应器提供阴燃所需热量和气体,所述至少两个撬装式阴燃反应器能够交替运行。Wherein, the side wall of each skid-mounted smoldering reactor is provided with a discharge opening that can be opened or closed. In the hydraulic system, the hydraulic rod is connected with the bottom of the skid-mounted smoldering reactor. long, so that the skid-mounted smoldering reactor is inclined to the side provided with the discharge port, and the solid waste reaction product is discharged through the discharge port and then enters the discharge system. The heat and air supply system is the skid-mounted smoldering reactor The smoldering reactor provides heat and gas required for smoldering, and the at least two skid-mounted smoldering reactors can operate alternately.
优选地,所述撬装式阴燃反应器包括自上而下设置的炉体、启动装置支撑底座,其中,所述炉体与启动装置连接处贯通设置,启动装置底板靠近排料口的一端与支撑底座通过转动轴进行连接,液压杆一端设置于支撑底座内部,另一端与启动装置底板连接,通过所述液压杆的伸长,使得炉体和启动装置通过转动轴向设置有排料口的一侧倾斜;所述供热供风系统包括供热管道和供风管道,所述供热管道和供风管道设置在启动装置内部,通过镂空分隔件将供热管道和供风管道与炉体中固废反应物料隔开。Preferably, the skid-mounted smoldering reactor includes a furnace body and a starting device support base arranged from top to bottom, wherein the connection between the furnace body and the starting device is arranged through, and the bottom plate of the starting device is close to one end of the discharge port It is connected with the supporting base through the rotating shaft. One end of the hydraulic rod is set inside the supporting base, and the other end is connected to the bottom plate of the starting device. Through the extension of the hydraulic rod, the furnace body and the starting device are provided with a discharge port through the axial rotation One side of the heating and air supply system is inclined; the heat supply and air supply system includes a heat supply pipe and an air supply pipe, and the heat supply pipe and the air supply pipe are arranged inside the starting device, and the heat supply pipe and the air supply pipe are connected to the furnace through a hollow partition The solid waste reaction materials in the body are separated.
优选地,所述启动装置内部填充多孔介质材料,所述镂空分隔件包括格栅和覆盖格栅上的丝网,所述丝网的网眼直径小于多孔介质材料的颗粒直径。Preferably, the interior of the starting device is filled with a porous medium material, the hollow spacer includes a grid and a wire mesh covering the grid, and the mesh diameter of the wire mesh is smaller than the particle diameter of the porous medium material.
优选地,所述撬装式阴燃反应器为4个,两个为一组沿同一对称轴对 称设置,在所述对称轴上设置排料系统,所述排料口朝向所述对称轴。Preferably, there are four skid-mounted smoldering reactors, two of which are arranged symmetrically along the same axis of symmetry, and a discharge system is arranged on the axis of symmetry, and the discharge port faces the axis of symmetry.
优选地,所述排料系统包括振动筛、沙子输送带和灰粉输送带,其中,振动筛设置在排料口下方,用于接收从排料口排出的固废反应产物并将产物中不同粒径的沙子与灰粉振动筛分分离,所述振动筛上设置沙子出口和灰粉出口,沙子输送带设置在沙子出口下方,用于将分离的沙子运出至进料系统循环使用,灰粉输送带设置在灰粉出口下方,用于将分离的灰粉运出进行收集存储。Preferably, the discharge system includes a vibrating screen, a sand conveyor belt and an ashes conveyor belt, wherein the vibrating screen is arranged below the discharge port for receiving the solid waste reaction products discharged from the discharge port and separating them from the product. The sand with a particle size is separated from the ash powder by vibrating sieving. The sand outlet and the ash powder outlet are set on the vibrating sieve. The sand conveyor belt is set under the sand outlet to transport the separated sand to the feeding system for recycling. The powder conveyor belt is arranged below the ash powder outlet, and is used to transport the separated ash powder out for collection and storage.
优选地,在每两个对称设置的撬装式阴燃反应器的对称轴上设置1个振动筛,所述排料系统还包括伸缩防尘罩,通过伸缩防尘罩将两个对称设置的撬装式阴燃反应器的顶部进行连接。Preferably, a vibrating screen is arranged on the symmetrical axis of every two symmetrically arranged skid-mounted smoldering reactors, and the discharge system also includes a telescopic dustproof cover, through which the two symmetrically arranged The top of the skid-mounted smoldering reactor is connected.
优选地,所述炉体为内部中空的矩形结构,炉体包括外壳和设在所述外壳内侧壁上的保温层,炉体顶部设置可延轨道开合的密封帐幔,所述烟气系统包括排烟管道和与排烟管道连接的烟气处理装置,该排烟管道设置在密封帐幔下部,并通过靠近排料系统一侧壁面与炉体外部的烟气处理装置连接。Preferably, the furnace body is a hollow rectangular structure, the furnace body includes an outer shell and an insulation layer arranged on the inner side wall of the outer shell, a sealed curtain that can be opened and closed along the track is arranged on the top of the furnace body, and the flue gas system It includes a smoke exhaust pipe and a flue gas treatment device connected with the smoke exhaust pipe. The smoke exhaust pipe is arranged at the lower part of the sealed curtain and is connected with the flue gas treatment device outside the furnace body through a side wall near the discharge system.
优选地,所述进料系统包括均值化预处理装置和输送装置,所述输送装置为皮带或蛟龙式输送装置,输送装置一端与均值化预处理装置连接,另一端设置在炉体顶部上方,所述输送装置用于将固废反应物料均匀撒入炉体。Preferably, the feeding system includes an average pretreatment device and a conveying device, the conveying device is a belt or dragon-type conveying device, one end of the conveying device is connected to the average pretreatment device, and the other end is arranged above the top of the furnace body, The conveying device is used to uniformly scatter solid waste reaction materials into the furnace body.
优选地,所述进料系统、排料系统、液压系统、供热供风系统和烟气系统均包括驱动装置,该些驱动装置均为撬装式结构,所述撬装式固废阴燃处置系统还包括控制器,该些驱动装置以及所述至少两个撬装式阴燃反应器与控制器通过电信号连接,通过所述控制器用于接收远程控制信号控制所述撬装式固废阴燃处置的启停以及获取和发送监控数据。Preferably, the feed system, discharge system, hydraulic system, heating and air supply system and flue gas system all include driving devices, and these driving devices are all skid-mounted structures, and the skid-mounted solid waste smoldering The disposal system also includes a controller, the driving devices and the at least two skid-mounted smoldering reactors are connected to the controller through electrical signals, and the controller is used to receive remote control signals to control the skid-mounted solid waste Start and stop of smoldering disposal and capture and send monitoring data.
优选地,所述供风管道包括设置在中央的供风主管道和垂直于供风主管道设置的布风器。Preferably, the air supply duct includes a central air supply main duct and an air distributor arranged perpendicular to the air supply main duct.
按照本发明的另一个方面,提供了一种撬装式固废阴燃处置方法,所述方法包括:所述至少两个撬装式阴燃反应器交替运行。According to another aspect of the present invention, a skid-mounted solid waste smoldering disposal method is provided, the method comprising: the at least two skid-mounted smoldering reactors operate alternately.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,至少能够取得下列有益效果。Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can at least achieve the following beneficial effects.
(1)本发明中每个撬装式阴燃反应器的一侧壁上设置可开启或闭合的排料口,通过液压杆的伸长,使得撬装式阴燃反应器向设置有排料口的一侧倾斜,即可排出反应产物。该过程中撬装式阴燃反应器不会在水平方向上产生位移,减少机械设置复杂程度、降低维护成本,同时有助于保持阴燃反应及传播过程的稳定运行。通过设置液压系统利用液压杆抬升使反应器倾斜进行排料,充分利用阴燃反应过后产生残渣流动性好的特点,实现残渣快速清运。由于阴燃反应的点火过程时间通常较长,本发明中设置了至少两个撬装式阴燃反应器,可以实现多个反应器的交替运行,实现点火过程时间的间接优化,提升处置效率;并且交替运行可以实现阴燃的规模化处置,连续处置效果好。另外,撬装式阴燃反应器的结构有利于实现设备的灵活运输和布置,进一步提高设备的使用灵活性和生命周期。(1) The side wall of each skid-mounted smoldering reactor in the present invention is provided with a discharge port that can be opened or closed, and through the extension of the hydraulic rod, the skid-mounted smoldering reactor is provided with a discharge port. One side of the mouth is inclined to discharge the reaction product. In this process, the skid-mounted smoldering reactor will not be displaced in the horizontal direction, which reduces the complexity of mechanical settings and reduces maintenance costs, while helping to maintain the stable operation of the smoldering reaction and propagation process. By setting up the hydraulic system and using the hydraulic rod to lift the reactor to tilt for material discharge, the residues produced after the smoldering reaction have good fluidity and can be quickly cleaned and transported. Since the ignition process time of the smoldering reaction is usually long, at least two skid-mounted smoldering reactors are set in the present invention, which can realize the alternate operation of multiple reactors, realize the indirect optimization of the ignition process time, and improve the disposal efficiency; And the alternating operation can realize the large-scale disposal of smoldering, and the continuous disposal effect is good. In addition, the structure of the skid-mounted smoldering reactor is conducive to the flexible transportation and arrangement of the equipment, and further improves the flexibility and life cycle of the equipment.
(2)本发明的排料系统通过设置灰沙振动分离系统(即振动筛),提高反应产物回收利用的效率和品质。(2) The discharge system of the present invention improves the efficiency and quality of the reaction product recycling by setting a dust-sand vibration separation system (ie a vibrating screen).
(3)本发明中所述进料系统、排料系统、液压系统、供热供风系统和烟气系统均包括驱动装置,该些驱动装置均为撬装式结构,撬装式结构可例如按照集装箱尺寸进行。本发明提供的撬装式固废阴燃处置系统可以极大地简化阴燃装置的规模化建设、模块化组装、制式化批量生产,有力促进阴燃技术的应用推广。(3) The feed system, discharge system, hydraulic system, heating and air supply system and flue gas system described in the present invention all include driving devices, and these driving devices are all skid-mounted structures, and the skid-mounted structures can be, for example, Follow the container size. The skid-mounted solid waste smoldering disposal system provided by the present invention can greatly simplify the large-scale construction, modular assembly, and standardized mass production of smoldering devices, and effectively promote the application and promotion of smoldering technology.
【附图说明】【Description of drawings】
图1是本发明实施例提供的撬装式固废阴燃处置系统的剖视图;Figure 1 is a cross-sectional view of a skid-mounted solid waste smoldering disposal system provided by an embodiment of the present invention;
图2是本发明实施例提供的撬装式固废阴燃处置系统的俯视图;Fig. 2 is a top view of a skid-mounted solid waste smoldering disposal system provided by an embodiment of the present invention;
图3是本发明实施例提供的撬装式固废阴燃处置系统中镂空分隔件结构示意图;Fig. 3 is a schematic diagram of the structure of the hollow partition in the skid-mounted solid waste smoldering disposal system provided by the embodiment of the present invention;
图4是本发明实施例提供的撬装式固废阴燃处置系统中供风管道结构示意图;Fig. 4 is a schematic structural diagram of the air supply pipeline in the skid-mounted solid waste smoldering disposal system provided by the embodiment of the present invention;
图5是本发明实施例提供的撬装式固废阴燃处置系统模块图。Fig. 5 is a block diagram of a skid-mounted solid waste smoldering disposal system provided by an embodiment of the present invention.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numerals are used to designate the same elements or structures, wherein:
1-撬装式阴燃反应器;2-液压杆;3-振动筛;4-沙子输送带;5-灰粉输送带;6-伸缩防尘罩;7-供风主管道;8-布风器;9-供热管道;10-固定组件;11-控制器;12-供热供风系统的驱动装置;13-液压系统的驱动装置;14-烟气系统的驱动装置;1-skid-mounted smoldering reactor; 2-hydraulic rod; 3-vibrating screen; 4-sand conveyor belt; 5-ash powder conveyor belt; 6-telescopic dust cover; Air device; 9-heating pipeline; 10-fixed components; 11-controller; 12-driving device for heating and air supply system; 13-driving device for hydraulic system; 14-driving device for flue gas system;
101-排料口;102-炉体;103-启动装置;104-支撑底座;105-镂空分隔件;106-密封帐幔;107-排烟管道;301-沙子出口;302-灰粉出口。101-discharge port; 102-furnace body; 103-starting device; 104-support base; 105-hollow partition; 106-sealed curtain; 107-exhaust pipe;
【具体实施方式】【detailed description】
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
参见图1-5,本发明实施例提供一种撬装式固废阴燃处置系统,包括进料系统、排料系统、液压系统、供热供风系统、烟气系统和至少两个撬装式阴燃反应器1;其中,每个撬装式阴燃反应器1的一侧壁上设置可开启或闭合的排料口101,液压系统中液压杆2与撬装式阴燃反应器1的底部连接,通过所述液压杆2的伸长,使得撬装式阴燃反应器1向设置有排料口101的一侧倾斜,固废反应产物通过排料口101排出后进入排料系统,所述供热供风系统为所述撬装式阴燃反应器1提供阴燃所需热量和气体,所述至少两个撬装式阴燃反应器1能够交替运行。Referring to Figures 1-5, an embodiment of the present invention provides a skid-mounted solid waste smoldering disposal system, including a feed system, a discharge system, a hydraulic system, a heating and air supply system, a flue gas system and at least two skid-mounted type smoldering reactor 1; wherein, the side wall of each skid-mounted smoldering reactor 1 is provided with a discharge port 101 that can be opened or closed, and the hydraulic rod 2 and the skid-mounted smoldering reactor 1 in the hydraulic system Through the extension of the hydraulic rod 2, the skid-mounted smoldering reactor 1 is inclined to the side provided with the discharge port 101, and the solid waste reaction product is discharged through the discharge port 101 and enters the discharge system , the heat and air supply system provides the skid-mounted smoldering reactor 1 with heat and gas required for smoldering, and the at least two skid-mounted smoldering reactors 1 can operate alternately.
需要说明的是,该排料口101可以设置为可自动开合的门,靠近撬装式阴燃反应器1的底部为排料口101的门可打开或关闭的一侧,远离撬装式阴燃反应器1的底部为排料口101的门通过转动轴与撬装式阴燃反应器1的侧壁连接,使得排料口101的门打开的方向为自下而上打开。It should be noted that the discharge port 101 can be set as a door that can be opened and closed automatically, and the bottom of the skid-mounted smoldering reactor 1 is the side where the door of the discharge port 101 can be opened or closed, away from the skid-mounted smoldering reactor 1. The bottom of the smoldering reactor 1 is connected to the sidewall of the skid-mounted smoldering reactor 1 through a rotating shaft for the door of the discharge port 101, so that the opening direction of the door of the discharge port 101 is opened from bottom to top.
其中,参见图2,所述进料系统、排料系统、液压系统、供热供风系统和烟气系统均包括驱动装置,该些驱动装置均为撬装式结构,所述撬装式固废阴燃处置系统还包括控制器,该些驱动装置以及所述至少两个撬装式阴燃反应器1与控制器通过电信号连接,通过所述控制器用于接收远程控制信号控制所述撬装式固废阴燃处置的启停以及获取和发送监控数据。示例性地,本实施例中,供热供风系统的驱动装置12、液压系统的驱动装置13、烟气系统的驱动装置14、至少两个撬装式阴燃反应器1与控制器11的外壳结构尺寸可设置为配套一致、可撬装、可模块化组装的箱体,箱体的尺寸可以例如与集装箱的尺寸一致,这些可撬装的装置可以按照集装箱的尺寸进行制造,也可以将集装箱进行改装后得到,从而便于现场吊装、组合及公路铁路转运。Wherein, referring to Fig. 2, the feeding system, the discharging system, the hydraulic system, the heating and air supply system and the flue gas system all include driving devices, and these driving devices are skid-mounted structures, and the skid-mounted solid The waste smoldering disposal system also includes a controller, the driving devices and the at least two skid-mounted smoldering reactors 1 are connected to the controller through electrical signals, and the controller is used to receive remote control signals to control the skid Start and stop of installed solid waste smoldering disposal and obtain and send monitoring data. Exemplarily, in this embodiment, the driving device 12 of the heating and air supply system, the driving device 13 of the hydraulic system, the driving device 14 of the flue gas system, the at least two skid-mounted smoldering reactors 1 and the controller 11 The structural size of the shell can be set as a matching, skid-mounted, and modularly assembled box body. The size of the box body can be consistent with the size of the container, for example. The container is obtained after refitting, so that it is convenient for on-site hoisting, assembly and road and rail transshipment.
具体地,所述撬装式阴燃反应器1包括自上而下设置的炉体102、启动装置103和支撑底座104,支撑底座104可以通过固定组件10固定在地基上。其中,所述炉体102与启动装置103连接处贯通设置,启动装置103底板靠近排料口101的一端与支撑底座104通过转动轴进行连接,液压杆2一端设置于支撑底座104内部,另一端与启动装置103底板连接,通过所述液压杆2的伸长,使得炉体102和启动装置103通过转动轴向设置有排料口101的一侧倾斜;所述供热供风系统包括供热管道和供风管道,所述供热管道和供风管道设置在启动装置103内部,通过镂空分隔件105将供热管道和供风管道与炉体102中固废反应物料隔开。Specifically, the skid-mounted smoldering reactor 1 includes a furnace body 102 arranged from top to bottom, a starting device 103 and a supporting base 104 , and the supporting base 104 can be fixed on the foundation through the fixing assembly 10 . Wherein, the connection between the furnace body 102 and the starting device 103 is set through, and the end of the bottom plate of the starting device 103 close to the discharge port 101 is connected with the support base 104 through a rotating shaft. One end of the hydraulic rod 2 is arranged inside the support base 104, and the other end Connected to the bottom plate of the starting device 103, through the elongation of the hydraulic rod 2, the furnace body 102 and the starting device 103 are inclined to the side where the discharge port 101 is provided by rotating the shaft; the heat supply and air supply system includes a heat supply Pipes and air supply pipes, the heat supply pipes and air supply pipes are arranged inside the starting device 103 , and the heat supply pipes and air supply pipes are separated from the solid waste reaction materials in the furnace body 102 by the hollow partition 105 .
所述炉体102为内部中空的矩形结构,炉体102包括不锈钢外壳和设在所述外壳内侧壁上的保温层,该保温层可以例如为耐火砖。炉体102顶 部设置可延轨道开合的密封帐幔106,所述烟气系统包括排烟管道107和与排烟管道连接的烟气处理装置,该排烟管道107设置在密封帐幔106下部,并通过靠近排料系统一侧壁面与炉体102外部的烟气处理装置连接,该密封帐幔为三防材料。烟气系统的驱动装置例如可以为抽风机,通过抽风机等装置提供引导烟气排出的负压环境,将反应过程产生的烟气导出反应装置,进入包括淋滤池、吸附池、紫外光氧化装置、催化氧化装置等单一或组合的烟气处理工艺过程,将符合标准的尾气排入大气。The furnace body 102 is a hollow rectangular structure. The furnace body 102 includes a stainless steel shell and an insulating layer arranged on the inner side wall of the shell. The insulating layer may be refractory bricks, for example. The top of the furnace body 102 is provided with a sealed curtain 106 that can be opened and closed along the track. The flue gas system includes a smoke exhaust pipe 107 and a flue gas treatment device connected to the smoke exhaust pipe. The smoke exhaust pipe 107 is arranged at the lower part of the sealed curtain 106 , and is connected to the flue gas treatment device outside the furnace body 102 through the side wall near the discharge system. The airtight curtain is made of three-proof material. The driving device of the flue gas system can be, for example, an exhaust fan, which provides a negative pressure environment to guide the exhaust of the flue gas through the exhaust fan and other devices, and guides the flue gas generated during the reaction process out of the reaction device, and enters the leaching tank, adsorption pool, ultraviolet light oxidation, etc. Single or combined flue gas treatment processes such as equipment, catalytic oxidation device, etc., discharge the tail gas that meets the standard into the atmosphere.
所述启动装置103内部填充多孔介质材料,以提供均匀布风和蓄热传热环境并对加热装置提供物理隔离保护,所述镂空分隔件105包括格栅和覆盖格栅上的丝网,用于对多孔介质材料实施固定以避免反应装置运动过程造成多孔介质材料发生位移,所述丝网的网眼直径小于多孔介质材料的颗粒直径。The interior of the starting device 103 is filled with a porous medium material to provide a uniform air distribution and heat storage and heat transfer environment and provide physical isolation protection for the heating device. The hollow partition 105 includes a grid and a wire mesh covering the grid. In order to fix the porous medium material to avoid the displacement of the porous medium material caused by the movement of the reaction device, the mesh diameter of the wire mesh is smaller than the particle diameter of the porous medium material.
在本实施例一种可行的方式中,所述撬装式阴燃反应器1为4个,两个为一组沿同一对称轴对称设置,在所述对称轴上设置排料系统,所述排料口101朝向所述对称轴。In a feasible way of this embodiment, there are four skid-mounted smoldering reactors 1, two of which are arranged symmetrically along the same axis of symmetry, and a discharge system is arranged on the axis of symmetry, and the The discharge opening 101 faces the axis of symmetry.
所述排料系统包括振动筛3、沙子输送带4和灰粉输送带5,其中,振动筛3设置在排料口101下方,用于接收从排料口101排出的固废反应产物并将产物中不同粒径的沙子与灰粉振动筛分分离,所述振动筛3上设置沙子出口301和灰粉出口302,沙子输送带4设置在沙子出口301下方,用于将分离的沙子运出至进料系统循环使用,灰粉输送带5设置在灰粉出口302下方,用于将分离的灰粉运出进行收集存储。The discharge system includes a vibrating screen 3, a sand conveyor belt 4 and an ashes conveyor belt 5, wherein the vibrating screen 3 is arranged below the discharge port 101 for receiving the solid waste reaction product discharged from the discharge port 101 and The sand of different particle sizes in the product is separated from the ash powder by vibrating sieving. The vibrating screen 3 is provided with a sand outlet 301 and an ash powder outlet 302. The sand conveyor belt 4 is arranged below the sand outlet 301 for transporting the separated sand out. Until the feeding system is recycled, the ashes conveyor belt 5 is arranged below the ashes outlet 302 for transporting the separated ashes out for collection and storage.
在每两个对称设置的撬装式阴燃反应器1的对称轴上设置1个振动筛3,所述排料系统还包括伸缩防尘罩6,通过伸缩防尘罩6将两个对称设置的撬装式阴燃反应器1的顶部进行连接。A vibrating screen 3 is arranged on the symmetrical axis of every two symmetrically arranged skid-mounted smoldering reactors 1, and the discharge system also includes a telescopic dustproof cover 6, through which the two symmetrically arranged The top of the skid-mounted smoldering reactor 1 is connected.
所述进料系统包括均值化预处理装置和输送装置,所述输送装置为皮带或蛟龙式输送装置,输送装置一端与均值化预处理装置连接,另一端设 置在炉体102顶部上方,所述输送装置用于将固废反应物料均匀撒入炉体102。The feeding system includes an average pretreatment device and a conveying device, the conveying device is a belt or dragon type conveying device, one end of the conveying device is connected with the average pretreatment device, and the other end is arranged above the top of the furnace body 102, the The conveying device is used to evenly scatter the solid waste reaction material into the furnace body 102 .
所述供风管道包括设置在中央的供风主管道7和垂直于供风主管道设置的布风器8。供热管道9可以为电加热管或者导热油管。供热管道9可以设置在供风管道之上。The air supply duct includes a central air supply main duct 7 and an air distributor 8 arranged perpendicular to the air supply main duct. The heat supply pipeline 9 may be an electric heating pipe or a heat conduction oil pipe. The heat supply pipeline 9 can be arranged above the air supply pipeline.
本发明另一个实施例提供了一种撬装式固废阴燃处置方法,所述方法包括:所述至少两个撬装式阴燃反应器交替运行。Another embodiment of the present invention provides a skid-mounted solid waste smoldering disposal method, the method comprising: the at least two skid-mounted smoldering reactors operate alternately.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (10)

  1. 一种撬装式固废阴燃处置系统,其特征在于,包括进料系统、排料系统、液压系统、供热供风系统、烟气系统和至少两个撬装式阴燃反应器(1);A skid-mounted solid waste smoldering disposal system is characterized in that it includes a feed system, a discharge system, a hydraulic system, a heating and air supply system, a flue gas system and at least two skid-mounted smoldering reactors (1 );
    其中,每个撬装式阴燃反应器(1)的一侧壁上设置可开启或闭合的排料口(101),液压系统中液压杆(2)与撬装式阴燃反应器(1)的底部连接,通过所述液压杆(2)的伸长,使得撬装式阴燃反应器(1)向设置有排料口(101)的一侧倾斜,固废反应产物通过排料口(101)排出后进入排料系统,所述供热供风系统为所述撬装式阴燃反应器(1)提供阴燃所需热量和气体,所述至少两个撬装式阴燃反应器(1)能够交替运行。Wherein, the side wall of each skid-mounted smoldering reactor (1) is provided with a discharge opening (101) that can be opened or closed, and the hydraulic rod (2) and the skid-mounted smoldering reactor (1) in the hydraulic system ), through the elongation of the hydraulic rod (2), the skid-mounted smoldering reactor (1) is inclined to the side provided with the discharge port (101), and the solid waste reaction product passes through the discharge port (101) enters the discharge system after being discharged, and the heat and air supply system provides the heat and gas required for smoldering for the skid-mounted smoldering reactor (1), and the at least two skid-mounted smoldering reaction The device (1) can alternately operate.
  2. 如权利要求1所述的撬装式固废阴燃处置系统,其特征在于,所述撬装式阴燃反应器(1)包括自上而下设置的炉体(102)、启动装置(103)和支撑底座(104),The skid-mounted solid waste smoldering disposal system according to claim 1, characterized in that the skid-mounted smoldering reactor (1) comprises a furnace body (102) arranged from top to bottom, a starting device (103 ) and support base (104),
    其中,所述炉体(102)与启动装置(103)连接处贯通设置,启动装置(103)底板靠近排料口(101)的一端与支撑底座(104)通过转动轴进行连接,液压杆(2)一端设置于支撑底座(104)内部,另一端与启动装置(103)底板连接,通过所述液压杆(2)的伸长,使得炉体(102)和启动装置(103)通过转动轴向设置有排料口(101)的一侧倾斜;Wherein, the connection between the furnace body (102) and the starting device (103) is connected through, and one end of the bottom plate of the starting device (103) close to the discharge port (101) is connected with the supporting base (104) through a rotating shaft, and the hydraulic rod ( 2) One end is arranged inside the supporting base (104), and the other end is connected to the bottom plate of the starting device (103). Through the elongation of the hydraulic rod (2), the furnace body (102) and the starting device (103) pass through the rotating shaft Incline to the side provided with the discharge port (101);
    所述供热供风系统包括供热管道和供风管道,所述供热管道和供风管道设置在启动装置(103)内部,通过镂空分隔件(105)将供热管道和供风管道与炉体(102)中固废反应物料隔开。The heat supply and air supply system includes a heat supply pipeline and an air supply pipeline, the heat supply pipeline and the air supply pipeline are arranged inside the starting device (103), and the heat supply pipeline and the air supply pipeline are connected to Solid waste reaction materials are separated in the furnace body (102).
  3. 如权利要求2所述的撬装式固废阴燃处置系统,其特征在于,所述启动装置(103)内部填充多孔介质材料,所述镂空分隔件(105)包括格栅和覆盖格栅上的丝网,所述丝网的网眼直径小于多孔介质材料的颗粒直径。The skid-mounted solid waste smoldering disposal system according to claim 2, characterized in that the interior of the starting device (103) is filled with a porous medium material, and the hollowed-out partition (105) includes a grid and covers the grid. A wire mesh, the mesh diameter of which is smaller than the particle diameter of the porous medium material.
  4. 如权利要求1所述的撬装式固废阴燃处置系统,其特征在于,所述撬装式阴燃反应器(1)为4个,两个为一组沿同一对称轴对称设置,在所述对称轴上设置排料系统,所述排料口(101)朝向所述对称轴。The skid-mounted solid waste smoldering disposal system according to claim 1, characterized in that there are four skid-mounted smoldering reactors (1), two of which are arranged symmetrically along the same axis of symmetry. A discharge system is arranged on the axis of symmetry, and the discharge port (101) faces the axis of symmetry.
  5. 如权利要求4所述的撬装式固废阴燃处置系统,其特征在于,所述排料系统包括振动筛(3)、沙子输送带(4)和灰粉输送带(5),其中,振动筛(3)设置在排料口(101)下方,用于接收从排料口(101)排出的固废反应产物并将产物中不同粒径的沙子与灰粉振动筛分分离,所述振动筛(3)上设置沙子出口(301)和灰粉出口(302),沙子输送带(4)设置在沙子出口(301)下方,用于将分离的沙子运出至进料系统循环使用,灰粉输送带(5)设置在灰粉出口(302)下方,用于将分离的灰粉运出进行收集存储。The skid-mounted solid waste smoldering disposal system according to claim 4, characterized in that, the discharge system includes a vibrating screen (3), a sand conveyor belt (4) and an ashes conveyor belt (5), wherein, The vibrating screen (3) is arranged below the discharge port (101), and is used to receive the solid waste reaction product discharged from the discharge port (101) and separate the sand of different particle sizes from the ash powder in the product by vibrating sieving. A sand outlet (301) and an ashes outlet (302) are arranged on the vibrating screen (3), and a sand conveyor belt (4) is arranged under the sand outlet (301) for transporting the separated sand to the feeding system for recycling. The ashes conveyor belt (5) is arranged below the ashes outlet (302), and is used for transporting the separated ashes out for collection and storage.
  6. 如权利要求5所述的撬装式固废阴燃处置系统,其特征在于,在每两个对称设置的撬装式阴燃反应器(1)的对称轴上设置1个振动筛(3),所述排料系统还包括伸缩防尘罩(6),通过伸缩防尘罩(6)将两个对称设置的撬装式阴燃反应器(1)的顶部进行连接。The skid-mounted solid waste smoldering disposal system according to claim 5, characterized in that one vibrating screen (3) is arranged on the symmetrical axis of every two symmetrically arranged skid-mounted smoldering reactors (1) , the discharge system also includes a telescopic dust cover (6), through which the tops of two symmetrically arranged skid-mounted smoldering reactors (1) are connected.
  7. 如权利要求2所述的撬装式固废阴燃处置系统,其特征在于,所述炉体(102)为内部中空的矩形结构,炉体(102)包括外壳和设在所述外壳内侧壁上的保温层,炉体(102)顶部设置可延轨道开合的密封帐幔(106),所述烟气系统包括排烟管道(107)和与排烟管道(107)连接的烟气处理装置,该排烟管道(107)设置在密封帐幔(106)下部,并通过靠近排料系统一侧壁面与炉体(102)外部的烟气处理装置连接。The skid-mounted solid waste smoldering disposal system according to claim 2, characterized in that, the furnace body (102) is a rectangular structure with a hollow inside, and the furnace body (102) includes an outer shell and an inner wall of the outer shell The upper insulation layer, the top of the furnace body (102) is provided with a sealed curtain (106) that can be opened and closed along the track, and the flue gas system includes a smoke exhaust pipe (107) and a flue gas treatment pipe device, the smoke exhaust pipe (107) is arranged at the lower part of the airtight curtain (106), and is connected with the flue gas treatment device outside the furnace body (102) through a wall near the side of the discharge system.
  8. 如权利要求1所述的撬装式固废阴燃处置系统,其特征在于,所述进料系统包括均值化预处理装置和输送装置,所述输送装置为皮带或蛟龙式输送装置,输送装置一端与均值化预处理装置连接,另一端设置在炉体(102)顶部上方,所述输送装置用于将固废反应物料均匀撒入炉体(102)。The skid-mounted solid waste smoldering disposal system according to claim 1, characterized in that, the feeding system includes an averaging pretreatment device and a conveying device, the conveying device is a belt or dragon-type conveying device, and the conveying device One end is connected to the averaging pretreatment device, and the other end is arranged above the top of the furnace body (102), and the conveying device is used to uniformly scatter solid waste reaction materials into the furnace body (102).
  9. 如权利要求1所述的撬装式固废阴燃处置系统,其特征在于,所述 进料系统、排料系统、液压系统、供热供风系统和烟气系统均包括驱动装置,该些驱动装置均为撬装式结构,所述撬装式固废阴燃处置系统还包括控制器,该些驱动装置以及所述至少两个撬装式阴燃反应器(1)与控制器通过电信号连接,通过所述控制器用于接收远程控制信号控制所述撬装式固废阴燃处置的启停以及获取和发送监控数据。The skid-mounted solid waste smoldering disposal system according to claim 1, wherein the feeding system, the discharging system, the hydraulic system, the heating and air supply system and the flue gas system all include driving devices, and these The driving devices are all skid-mounted structures, and the skid-mounted solid waste smoldering disposal system also includes a controller, and the driving devices and the at least two skid-mounted smoldering reactors (1) and the controller are electrically The signal connection is used for receiving remote control signals to control the start and stop of the skid-mounted solid waste smoldering disposal and to acquire and send monitoring data through the controller.
  10. 一种权利要求1-9任一项所述的撬装式固废阴燃处置系统的处置方法,其特征在于,所述方法包括:所述至少两个撬装式阴燃反应器交替运行。A disposal method of the skid-mounted solid waste smoldering disposal system according to any one of claims 1-9, characterized in that the method comprises: the at least two skid-mounted smoldering reactors are operated alternately.
PCT/CN2021/118404 2021-07-13 2021-09-15 Skid-mounted solid waste smoldering treatment system and method WO2023284105A1 (en)

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