WO2023279689A1 - Direct current permanent magnet self-priming composite shielding pump - Google Patents

Direct current permanent magnet self-priming composite shielding pump Download PDF

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Publication number
WO2023279689A1
WO2023279689A1 PCT/CN2022/070623 CN2022070623W WO2023279689A1 WO 2023279689 A1 WO2023279689 A1 WO 2023279689A1 CN 2022070623 W CN2022070623 W CN 2022070623W WO 2023279689 A1 WO2023279689 A1 WO 2023279689A1
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WO
WIPO (PCT)
Prior art keywords
chamber
pump
gas
buffer
centrifugal
Prior art date
Application number
PCT/CN2022/070623
Other languages
French (fr)
Chinese (zh)
Inventor
陈荣国
Original Assignee
陈荣国
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Publication date
Priority claimed from CN202110758493.5A external-priority patent/CN113389739B/en
Priority claimed from CN202110756107.9A external-priority patent/CN113357159B/en
Application filed by 陈荣国 filed Critical 陈荣国
Publication of WO2023279689A1 publication Critical patent/WO2023279689A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D9/00Priming; Preventing vapour lock
    • F04D9/04Priming; Preventing vapour lock using priming pumps; using booster pumps to prevent vapour-lock
    • F04D9/06Priming; Preventing vapour lock using priming pumps; using booster pumps to prevent vapour-lock of jet type

Definitions

  • the invention relates to a self-priming compound canned pump, in particular to a DC permanent magnet self-priming compound canned pump, which belongs to the field of fluid machinery.
  • the canned pump is a fully static sealed structure, no risk of leakage, high reliability pump, its volume can be very small, and has the advantage of super quiet, widely used in many fields such as chemical industry, civil water supply and drainage, household appliances, etc. , especially in the transportation of precious, flammable, explosive, radioactive and corrosive fluid media, which play a key technical support role. Recently, there is a huge demand for wall-hung boilers and water heaters. The output value of these two fields in China is not fully counted. Has exceeded 2 billion.
  • the canned pump has a unique structure, which can seal the motor and the pump body in a certain canned pump pump cavity, and the pumping medium is filled with the inner wall of the pump cavity.
  • the overall structure has no moving seals, and the operation is safe.
  • the circulating medium can effectively solve the problem of motor temperature rise, without the need for motor cooling fans, and reduce the noise of shielded pumps. It has very strong product competitiveness in scenarios where there is a need for silence, such as household appliances and hospital testing instruments.
  • the canned pump is a non-moving sealed pump.
  • the impeller of the canned pump is fixedly connected with the rotor of the canned motor and sealed in a canned pump chamber filled with the pumped medium.
  • the rotating magnetic field is provided by the wire winding and Drive the rotor.
  • Even so, the vast majority of canned pumps do not have the self-priming function at present.
  • In order to achieve self-priming there are also technical solutions that directly adopt the existing jet pump injector structure and use a conventional asynchronous motor to drive the centrifugal impeller.
  • most injector structures will lead to The efficiency of the self-priming canned pump is seriously reduced due to the lower energy conversion rate and the temperature rise of the asynchronous motor.
  • the purpose of the present invention is to provide a pump with self-priming, outstanding performance in flow rate, head, suction, etc., strong safety, and compact structure.
  • DC permanent magnet self-priming compound canned pump
  • a composite canned pump in the present invention includes a pump inlet, a gas-liquid mixing chamber, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet, the pump inlet is connected to the gas-liquid mixing chamber inlet, and the gas-liquid mixing chamber outlet is connected to the centrifugal
  • the inlet of the pump end, the outlet of the centrifugal end are connected with the inlet of the buffer pressurization chamber, the outlet of the buffer pressurization chamber is connected with the gas-liquid separation chamber, and the gas-liquid separation chamber is connected with the pump outlet;
  • Another composite canned pump of the present invention includes a pump inlet, an injector, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet.
  • the pump inlet is connected to the injector inlet, and the diffuser section of the injector is connected to the centrifugal end inlet.
  • the outlet of the centrifugal end communicates with the inlet of the buffer pressurization chamber, the outlet of the buffer pressurization chamber communicates with the gas-liquid separation chamber, and the gas-liquid separation chamber communicates with the pump outlet.
  • the centrifugal end specifically includes a DC permanent magnet motor, a centrifugal impeller and a centrifugal pressurized water chamber.
  • the centrifugal impeller is located in the centrifugal pressurized water chamber and is connected to the rotor of the DC permanent magnet motor.
  • the rotor of the DC permanent magnet motor is isolated from the stator through a shielding sleeve; The maximum speed of the DC permanent magnet motor reaches at least 3600 rpm;
  • the buffer pressurization chamber is used to quickly decelerate and pressurize the high-speed pressurized fluid at the outlet of the centrifugal end; in the exhaust and self-priming stage, reduce the flow rate of the gas-liquid mixed fluid while reducing bubble breakage; in the non-exhaust stage, reduce While the flow pressure loss is achieved, the buffer pressurization of the outlet fluid of the centrifugal end is realized.
  • the gas-liquid mixing chamber has a return hole, and communicates with the gas-liquid separation chamber through the return hole;
  • the injector communicates with the gas-liquid separation chamber through a nozzle.
  • the present invention also provides a combined self-priming compound canned pump, comprising a aforementioned self-priming compound canned pump and at least one centrifugal pump, the inlets of the self-priming compound canned pump and the centrifugal pump are connected in parallel, and combined The outlets of canned pumps and centrifugal pumps are connected in parallel.
  • the DC permanent magnet motor is convenient for the intelligent control and performance monitoring of the compound shielded pump, and the high-speed centrifugal small impeller utilizes high-speed Cooperating with the form of DC motor, when the performance of the traditional composite canned pump is equal to that of the traditional composite canned pump, the overall power is small, and the operating efficiency is high. It improves the energy efficiency of the pump while taking into account performance and safety. It is easy to realize miniaturization and has a very high market value.
  • the structure of the buffer booster chamber is various, the material is convenient to obtain, and the cost ratio is low, but it can greatly improve the gas-liquid separation capacity in the pump and realize the strong self-priming performance of the canned pump.
  • Fixed or rotating guide vanes can be added to the buffer booster chamber, or the structure of the buffer booster chamber can be changed, and the inlet and outlet of the buffer chamber can be set as rotating guide vanes to further enhance the buffer booster effect.
  • the centrifugal end is equipped with a centrifugal impeller, a centrifugal pressure water chamber and a DC permanent magnet motor separately. According to different application requirements, by connecting one or more pumps in parallel at the pump inlet end, a self-priming composite pump with higher performance can be combined as required. Shielding pump.
  • the inlet of the return hole of the gas-liquid mixing chamber can be arranged with a check valve or an elastic stopper.
  • the check valve or the elastic stopper is in the open state, and the liquid inside the gas-liquid separation chamber flows into the gas-liquid through the backflow hole.
  • the gas-liquid mixing process is completed here; during the working stage, the check valve or the elastic flap is closed, and the liquid in the gas-liquid separation chamber can no longer flow into the gas-liquid mixing chamber through the position of the return hole, which can further improve the working stage. efficiency.
  • a check valve or elastic stopper can be arranged at the inlet of the injector nozzle.
  • the check valve or elastic stopper is in the open state, and the liquid inside the gas-liquid separation chamber flows into the diffuser section of the injector through the position of the injector nozzle. , where the gas-liquid mixing process is completed; during the working stage, the check valve or the elastic flap is closed, and the liquid in the gas-liquid separation chamber can no longer enter the injector through the nozzle position, which can further improve the energy efficiency of the working stage.
  • the composite canned pump of the present invention can balance the pump performance and the specific requirements of gas-liquid separation according to actual needs, and the number of the buffer booster chamber is not limited to one.
  • the structure of the self-priming centrifugal pump maintains the characteristics of the non-moving seal of the canned pump, and is suitable for pumping corrosive, toxic, harmful, and flammable media. At the same time, it adopts a low-voltage DC motor, which has extremely high safety.
  • the self-priming compound canned pump includes gas-liquid mixing chamber (or ejector), centrifugal impeller, centrifugal pressure water chamber, buffer pressurization chamber, gas-liquid separation chamber and other parts. It has compact structure, small volume, high integration, and clever combination The advantages of shielded pumps and gas-liquid mixing chambers (or injectors) can cover the needs of various civil pumps and industrial pumps.
  • Fig. 1 is a schematic longitudinal sectional view of the composite canned pump structure of the first embodiment
  • Fig. 2 is a sectional view of the partial structure of the composite canned pump of the first embodiment
  • Fig. 3 is the overall schematic diagram of the compound canned pump of the first embodiment
  • Figure 4a is a schematic cross-sectional view of the flow direction of the diversion cavity
  • Figure 4b is a schematic diagram of a partial cross-section of the diversion chamber
  • Fig. 5 is a schematic cross-sectional view of the primary buffer chamber of the buffer pressurization chamber with a series structure of porous laminates
  • Fig. 6 is a schematic cross-sectional view of the secondary buffer chamber of the buffer pressurization chamber with a series structure of porous laminates
  • Figure 7a is a schematic diagram of the structure of the buffer pressurization chamber filling medium as spherical particles
  • Fig. 7b is a schematic diagram of the filling structure of the buffer pressurization chamber with wire mesh multi-void laminates
  • Fig. 7c is a schematic diagram of a buffer booster cavity filled with irregular particles and multiple voids
  • Fig. 8 is a schematic diagram of a partial cross-sectional structure of the gas-liquid mixing chamber of the composite pump in the first embodiment
  • Fig. 9a is a schematic diagram of the structure of the centrifugal end of the first embodiment
  • Fig. 9b is a schematic structural diagram of the DC permanent magnet motor of the first embodiment
  • Fig. 10 is a schematic flow diagram of the self-priming stage of the compound canned pump of the first embodiment
  • Fig. 11 is a flow schematic diagram of the working stage of the composite canned pump of the first embodiment
  • Fig. 12 is a schematic structural diagram of the open state of the check valve at the inlet of the return hole of the gas-liquid mixing chamber
  • Fig. 13 is a schematic structural diagram of the closed state of the check valve at the inlet of the return hole of the gas-liquid mixing chamber
  • Fig. 14 is a schematic structural diagram of the opening state of the non-return elastic flap at the inlet of the return hole of the gas-liquid mixing chamber;
  • Fig. 15 is a schematic structural diagram of the closed state of the non-return elastic flap at the inlet of the return hole of the gas-liquid mixing chamber;
  • Fig. 16 is a schematic diagram of the concentric distribution of the buffer pressurization chamber and the centrifugal end in the first embodiment
  • Fig. 17 is a schematic diagram of the internal flow when the buffer pressurization chamber and the centrifugal end are concentrically distributed in the first embodiment
  • Fig. 18 is a schematic diagram of the parallel structure of the composite canned pump and the centrifugal pump
  • Fig. 19 is a schematic longitudinal sectional view of the composite canned pump structure of the second embodiment.
  • Fig. 20 is a cross-sectional view of the partial structure of the compound canned pump of the second embodiment
  • Fig. 21 is the overall schematic diagram of the compound canned pump of the second embodiment
  • Fig. 22 is a schematic diagram of the longitudinal sectional structure of the composite pump injector of the second embodiment
  • Fig. 23a is a schematic diagram of the structure of the centrifugal end of the second embodiment
  • Fig. 23b is a schematic structural diagram of the DC permanent magnet motor of the second embodiment
  • Fig. 24 is a schematic flow diagram of the self-priming stage of the compound canned pump of the second embodiment
  • Fig. 25 is a flow schematic diagram of the second embodiment of the compound canned pump working stage
  • Fig. 26 is a schematic structural diagram of the open state of the injector nozzle inlet check valve
  • Fig. 27 is a schematic structural diagram of the closed state of the injector nozzle inlet check valve
  • Fig. 28 is a schematic structural diagram of the opening state of the non-return elastic flap at the inlet of the injector nozzle;
  • Fig. 29 is a schematic structural diagram of the closed state of the non-return elastic flap at the inlet of the injector nozzle;
  • Fig. 30 is a schematic diagram of the concentric distribution of the buffer pressurization chamber and the centrifugal end in the second embodiment
  • Fig. 31 is a schematic diagram of the internal flow when the buffer pressurization chamber and the centrifugal end are concentrically distributed in the second embodiment.
  • the present invention adopts a DC permanent magnet motor to reduce the overall size of the pump body by greatly reducing the centrifugal impeller and increasing the rotational speed of the motor, while ensuring that the overall performance of the pump meets the needs of practical applications.
  • the reasonable configuration of the gas-liquid mixing chamber (or injector) and the buffer pressurization chamber realizes the self-priming function of the composite canned pump and obtains higher hydraulic efficiency.
  • the DC permanent magnet motor has extremely high safety, even if there is an electric leakage, it will not cause fatal harm to the human body; the composite shielded pump of the present invention can self-prime, the overall size is small, and the structure is compact, and has outstanding product advantages. Market prospects.
  • a composite canned pump of the present invention comprises a pump inlet, a gas-liquid mixing chamber, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet;
  • the gas-liquid mixing chamber consists of a gas-liquid mixing chamber inlet, a gas-liquid mixing chamber,
  • the return hole and the outlet of the gas-liquid mixing chamber are composed of a check valve or an elastic baffle at the position of the return hole;
  • the centrifugal end specifically includes a centrifugal impeller, a centrifugal guide vane, a centrifugal pressure water chamber, a DC permanent magnet motor, and the DC permanent magnet
  • the maximum speed of the motor is at least 3600 rpm;
  • the inlet of the pump is connected to the inlet of the gas-liquid mixing chamber,
  • the outlet of the gas-liquid mixing chamber is connected to the inlet of the centrifugal end,
  • the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber,
  • Another composite canned pump of the present invention comprises a pump inlet, injector, centrifugal end, buffer pressurization chamber, gas-liquid separation chamber and pump outlet; injector is made up of injector inlet, conduit, nozzle, throat and diffusion section, A check valve or elastic baffle can be added to the nozzle inlet of the injector; the centrifugal end specifically includes a centrifugal impeller, a centrifugal guide vane, a centrifugal pressure water chamber and a DC permanent magnet motor, and the maximum speed of the DC permanent magnet motor can reach at least 3600 rpm
  • the inlet of the pump is connected to the inlet of the injector located in the gas-liquid separation chamber, the diffuser section of the injector is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, and the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber.
  • the liquid separation chamber is connected with the pump outlet; the centrifugal impeller is connected
  • the buffer pressurization chamber is a channel for rapidly decelerating and pressurizing the high-speed pressurized fluid at the outlet of the centrifugal end, effectively reducing the flow velocity of the gas-liquid mixed fluid in the exhaust self-priming stage and reducing bubble breakage, while in the non-exhaust
  • the stages effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffering and pressurization of the fluid at the outlet of the centrifugal end.
  • the buffer pressurization chamber is relatively independent from the gas-liquid separation chamber, and only the outlet of the buffer pressurization chamber is connected to the gas-liquid separation chamber.
  • the outlet of the buffer booster chamber can be distributed in various ways such as circumferentially, radially, or in a certain space area, and there is no less than one outlet.
  • the buffer booster chamber can be a series structure of porous laminates, an irregular porous plane, a porous space structure, a porous medium filling structure, a single or a combination of multiple circuitous flow channels, etc., which can simultaneously reduce bubble breakage and Efficient buffering of pressurized runners.
  • Fixed or rotating guide vanes can be added in the buffer booster chamber of the series structure of porous laminates, or the inlet and outlet of the buffer booster chamber can be set as rotatable guide vanes.
  • the buffer pressurization chamber and the centrifugal impeller are arranged vertically or concentrically. When distributed up and down, the outlet of the centrifugal end communicates with the buffer booster chamber through the diversion chamber.
  • the DC permanent magnet motor mainly includes a shielding sleeve, a stator, a rotor, and a motor shaft.
  • the shielding sleeve isolates the rotor and the stator of the motor through static sealing, and the rotor and the impeller run directly in the working medium.
  • a check valve or an elastic flap can be arranged at the inlet of the gas-liquid mixing chamber return hole.
  • a check valve or elastic stopper can be arranged at the inlet of the injector nozzle.
  • the check valve is closed under the drive of the pressure difference between the inside and outside of the injector, and the liquid in the gas-liquid separation chamber can no longer pass through.
  • the position of the nozzle enters the interior of the injector, the circulating flow in the pump is cut off, and the efficiency is improved.
  • the inlet of the gas-liquid mixing chamber can be connected to one or more pump inlets at the same time to form a parallel pump group, which does not affect the exhaust during the self-priming and exhausting stage, and improves the performance of the pump during the non-self-priming normal working stage to meet different application requirements .
  • the pump and the driving motor are sealed in a compound canned pump chamber filled with the pumped medium.
  • the gas-liquid mixing chamber (or ejector), centrifugal end, and flow guide The prefilled fluid is stored in the cavity, the buffer pressurization cavity and the gas-liquid separation chamber.
  • the invention adopts a DC permanent magnet motor with higher safety and efficiency.
  • the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid
  • the centrifugal impeller and the pump cavity are both reduced
  • the The gas-liquid separation of the compound canned pump is more difficult in the self-priming stage, which can easily lead to air binding of the high-speed impeller, so it is difficult to realize the self-priming function of the compound canned pump.
  • the air bubbles are easily collided with the wall or the impeller in the high-speed flow state and are broken, and then cannot freely float up and leave the water body in the pump; on the other hand, the high-speed rotating impeller forms a very strong circle. The air bubbles are more likely to be broken in the direction of shearing.
  • the mixed fluid in the gas-liquid mixing chamber (or injector) is driven by the centrifugal impeller to do work at high speed, and then firstly drained by the centrifugal pressure water chamber into the The buffer pressurization chamber performs buffer pressurization, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation.
  • the buffer pressurization chamber with a series structure of porous double-layer plates, a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber.
  • the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. After the secondary stage, it enters the gas-liquid separation chamber or enters the next-stage buffer pressurization chamber.
  • the kinetic energy obtained from the drive of the high-speed centrifugal impeller is effectively converted into potential energy through multi-stage buffering, and the deceleration and pressurization of the working medium is completed, reducing hydraulic loss and meeting the needs of gas-liquid separation.
  • the fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure.
  • the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential direction, radial direction or the cover of the secondary buffer chamber Distribution (uniform or non-uniform) in a certain area of the board.
  • the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed, which can effectively improve the compactness of the overall structure.
  • the fluid to be pumped in the pump inlet pipeline flows into the gas-liquid mixing chamber along the composite pump inlet, and the high-speed working fluid that returns to the return hole is mixed with the gas-liquid mixing chamber and then enters the centrifugal end ( Or the fluid to be pumped in the pump inlet pipeline is sucked into the injector along the composite pump inlet, and the high-speed working fluid ejected from the nozzle is accelerated and mixed through the injector throat, and the diffusion section is decelerated and pressurized, and then enters the centrifugal end); then, this part After the fluid is accelerated and pressurized by the centrifugal impeller, it obtains a higher speed and pressure, and then it is discharged from the centrifugal pressure water chamber into the buffer pressurization chamber for deceleration and pressurization, and then discharged from the outlet of the buffer pressurization chamber to realize the deceleration and increase of the working medium. pressure.
  • the fluid flowing out from the buffer pressurization chamber enters the gas-liquid separation chamber, and part of the fluid is discharged through the outlet of the compound pump to complete the pumping of the fluid; the other part of the pressurized fluid that has not been discharged from the pump continues to circulate in the gas-liquid separation chamber to provide gas
  • the return hole (or injector nozzle) of the liquid mixing chamber provides the working fluid, which is driven to work by the centrifugal end again, and the above process is repeated to realize the normal pumping of the fluid to be pumped by the composite canned pump.
  • the buffer pressurization chamber is required to effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end (the fluid with too high speed passes through the buffer pressurization chamber, and the kinetic energy is converted into pressure potential energy. If If there is no buffer pressurized chamber, energy will be dissipated due to strong impact, and the flow resistance can be reduced by reducing the speed, that is, energy dissipation).
  • check valves or elastic baffles can be arranged at the position of the return hole of the gas-liquid mixing chamber.
  • the pressure difference on both sides of the return valve or elastic retainer (inside the gas-liquid mixing chamber and the gas-liquid separation chamber) is small, and the check valve or elastic retainer is in an open state under the action of spring force, elastic force of the elastic retainer or electromagnetic force, and the gas-liquid
  • the liquid inside the separation chamber flows into the gas-liquid mixing chamber through the position of the return hole, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is driven by the centrifugal impeller to do work, and the buffer structure decelerates and pressurizes.
  • the pressure difference between the two sides of the structure such as the check valve or the elastic retainer increases continuously until the end of the self-priming stage, and the check valve overcomes the spring force or the electromagnetic force under the action of the large pressure difference and enters the closed state; at this time, The liquid in the gas-liquid separation chamber can no longer enter the gas-liquid mixing chamber through the position of the return hole, and the internal circulation of the fluid in the pump stops.
  • the disturbance of the fluid at the inlet by the high-speed centrifugal impeller destabilizes the pre-filled fluid interface in the gas-liquid mixing chamber, which effectively entrains the gas in the gas-liquid mixing chamber, and then this part of the gas-liquid mixture
  • the fluid enters the inlet of the centrifugal end under the traction of the high-speed centrifugal impeller, and is boosted and accelerated by the centrifugal impeller, decelerated and pressurized by the buffer booster chamber, and the gas-liquid separation is completed after the gas-liquid separation is completed to realize the self-priming function of the composite canned pump; during the working stage, the gas The liquid in the liquid separation chamber no longer flows back to the position of the return hole, and the liquid that has done work is directly discharged through the outlet of the composite canned pump.
  • the self-priming function is realized and the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic
  • a check valve or elastic baffle can be arranged at the inlet of the injector nozzle.
  • the self-priming phase starts, only the prefilled fluid circulates in the pump without continuous replenishment of the fluid to be pumped.
  • the pressure difference on both sides of the valve or the elastic flap is small, and the check valve or the elastic flap is in an open state under the action of the spring force, the elastic force of the elastic flap, or the electromagnetic force, and the inside of the gas-liquid separation chamber
  • the liquid flows into the throat of the injector through the position of the injector nozzle, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is accelerated and pressurized through the injector, driven by the centrifugal impeller to do work, and the buffer structure decelerates and pressurizes With the continuous action of the process, the pressure difference between the two sides of the check valve or the elastic retainer will continue to increase until the end of the self-
  • the liquid in the gas-liquid separation chamber can no longer enter the injector through the nozzle position, and the internal circulation of the fluid in the pump stops.
  • the self-priming stage the high-speed fluid flowing in from the nozzle and the strong negative pressure caused by the diffuser section form an effective entrainment effect on the gas in the conduit, and under the action of the buffer structure, the fluid decelerates and pressurizes to complete the gas-liquid separation to realize the compound canned pump Self-priming function; during the working stage, the liquid in the gas-liquid separation chamber no longer flows back to the nozzle position, and the liquid that has done work is directly discharged through the outlet of the compound shielded pump.
  • the self-priming function is realized while the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
  • the present invention adopts a DC permanent magnet high-speed motor, and because of its high speed, a small-sized DC motor is used to drive a smaller centrifugal impeller.
  • the overall size of the pump body is small, and the DC permanent magnet motor greatly improves the efficiency of conventional asynchronous motors.
  • the maximum speed is above 3600rpm, even up to 10000rpm), with the design of the gas-liquid mixing chamber, diversion and buffer structure, it can realize the self-priming function of the compound canned pump and obtain higher hydraulic efficiency at the same time.
  • the DC permanent magnet motor has extremely high safety. When the DC safety voltage of 36V and below is used, even if there is an electric leakage, there is no life threat to the human body.
  • the overall size of the composite canned pump is small, the structure is compact, and it has Broad market application prospects.
  • this embodiment includes a pump inlet 1, a gas-liquid mixing chamber 2, a centrifugal end, a diversion chamber 6, a buffer pressurization chamber 7, a gas-liquid separation chamber 8, and a composite canned pump casing 10 and the pump outlet 9,
  • the gas-liquid mixing chamber is composed of the gas-liquid mixing chamber inlet 201, the gas-liquid mixing chamber 202, the return hole 203 and the gas-liquid mixing chamber outlet 204 (Fig.
  • the centrifugal end specifically includes the centrifugal impeller 3, the centrifugal pressure Water chamber 11, DC permanent magnet motor 5 (as shown in Figure 9a and Figure 9b), wherein the DC permanent magnet motor rotor 503 is isolated from the stator 502 through the shielding sleeve 501, and the motor rotor 503 is fixedly connected to the centrifugal impeller 3 through the motor shaft 504,
  • the DC permanent magnet motor has its own motor housing 505, and the pump body has no dynamic seal.
  • the inlet of the pump is connected to the inlet of the gas-liquid mixing chamber, the outlet of the gas-liquid mixing chamber is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber, and the gas-liquid separation chamber is connected to the pump outlet.
  • the buffer pressurization chamber and the centrifugal impeller are distributed up and down or concentrically (Fig. 16). When distributed up and down, the outlet of the centrifugal end is connected to the buffer booster chamber through the diversion chamber.
  • the diversion cavity 6 includes a diversion cavity bottom plate 6-1, a diversion chamber 6-2, and a diversion cavity coaming plate 6-3; as shown in Figure 5, the porous laminates are connected in series
  • the buffer pressurization chamber of the structure includes a primary buffer chamber 7-1 and a secondary buffer chamber 7-2, and the primary buffer chamber includes a primary buffer chamber inlet 7-100, a buffer fin 7-101, a primary buffer bottom plate 7-102, and a primary buffer chamber.
  • secondary buffer chamber 7-2 includes secondary buffer chamber 7-201, secondary buffer chamber cover plate 7- 202 and the secondary buffer cavity outlet 7-203 (shown in Figure 6).
  • the buffer pressurization chamber can have a variety of porous medium filling structures, which are used to effectively reduce the fluid flow rate and achieve the effect of fluid pressurization.
  • Figure 7a shows that the filling medium is spherical particles
  • Figure 7b shows that the filling medium is in the shape of a wire mesh
  • the multi-void laminate filling structure Fig. 7c shows the multi-void filling structure of irregular particles.
  • the pump and the driving motor are sealed in a compound canned pump chamber filled with the pumped medium.
  • the gas-liquid mixing chamber, centrifugal end, diversion chamber, buffer booster The chamber and the gas-liquid separation chamber store prefilled fluid.
  • This embodiment uses a DC permanent magnet motor with higher safety and efficiency. Compared with the traditional asynchronous motor, although the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid, it makes the gas-liquid separation of the compound canned pump more difficult and extremely easy. As a result, the high-speed impeller is gas-bound, and the self-priming function of the composite canned pump cannot be realized.
  • the mixed fluid in the gas-liquid mixing chamber is driven by the high-speed centrifugal impeller, and is first led out by the centrifugal pressure water chamber to enter the buffer pressurization
  • the cavity is buffered and pressurized, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation.
  • a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber.
  • the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. After the secondary stage, it enters the gas-liquid separation chamber or enters the next-stage buffer pressurization chamber.
  • the kinetic energy obtained from the drive of the high-speed centrifugal impeller is effectively converted into potential energy through multi-stage buffering, and the deceleration and pressurization of the working medium is completed, reducing hydraulic loss and meeting the needs of gas-liquid separation.
  • the fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure.
  • the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential, radial or secondary buffer chamber
  • the cover plate is distributed (uniformly or non-uniformly) in a certain area.
  • the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed (as shown in FIG. 16 ), which can effectively improve the compactness of the overall structure.
  • the fluid flowing out from the buffer pressurization chamber enters the gas-liquid separation chamber, and part of the fluid is discharged through the outlet of the compound pump to complete the pumping of the fluid; the other part of the pressurized fluid that has not been discharged from the pump continues to circulate in the gas-liquid separation chamber to provide gas
  • the return hole of the liquid mixing chamber provides the working fluid.
  • the liquid level inside the gas-liquid mixing chamber continues to be unstable, and the fluid to be pumped in the pump inlet is continuously entrained into the inlet of the centrifugal end. Repeat the above process to realize the normal operation of the compound canned pump for the pumped fluid. pumping.
  • the buffer pressurization chamber is required to effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end.
  • a check valve 12 or an elastic stopper 13 can be arranged at the position of the return hole of the gas-liquid mixing chamber.
  • the pressure difference between the two sides of the check valve or elastic retainer is small, and the check valve or elastic retainer is under the action of spring elasticity, elastic retainer elastic force or electromagnetic force
  • the liquid inside the gas-liquid separation chamber flows into the gas-liquid mixing chamber through the position of the return hole, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is driven by the centrifugal impeller to do work, and the buffer structure decelerates
  • the pressure difference between the two sides of the structure such as the check valve or the elastic retainer will continue to increase until the end of the self-priming stage.
  • the disturbance of the fluid at the inlet by the high-speed centrifugal impeller destabilizes the pre-filled fluid interface in the gas-liquid mixing chamber, which effectively entrains the gas in the gas-liquid mixing chamber, and then this part of the gas-liquid mixture
  • the fluid enters the inlet of the centrifugal end under the traction of the high-speed centrifugal impeller, and is boosted and accelerated by the centrifugal impeller, decelerated and pressurized by the buffer booster chamber, and the gas-liquid separation is completed after the gas-liquid separation is completed to realize the self-priming function of the composite canned pump; during the working stage, the gas The liquid in the liquid separation chamber no longer flows back to the position of the return hole, and the liquid that has done work is directly discharged through the outlet of the composite canned pump.
  • the self-priming function is realized and the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic
  • the self-priming compound canned pump of the present invention can also form a parallel pump group 20 with a single centrifugal pump.
  • the self-priming composite canned pump 203 and the centrifugal pump 206 share the pump group inlet 201 and the pump group outlet 202, that is, the pump group inlet 201 is respectively connected to the self-priming composite canned pump inlet 204 and the centrifugal pump inlet 207; the self-priming composite canned pump outlet 205 and the centrifugal pump outlet 208 are connected to the pump group outlet 202 respectively.
  • the pump set does not affect the exhaust during the self-priming and exhausting stage, and improves the performance of the pump during the non-self-priming normal working stage to meet different application requirements.
  • this embodiment specifically includes a pump inlet 1, an injector, a centrifugal end, a diversion chamber 10, a buffer pressurization chamber 11, a gas-liquid separation chamber 12, a composite canned pump casing 14 and
  • the pump outlet 13 the ejector is composed of the ejector inlet 2, the conduit 3, the nozzle 4, the throat pipe 5 and the diffuser section 6 (as shown in Figure 22), and the centrifugal end specifically includes the centrifugal impeller 7, the centrifugal guide vane 8, and the centrifugal pressure water chamber 15 1.
  • DC permanent magnet motor 9 (as shown in Figure 23a and Figure 23b), wherein the motor rotor 93 is isolated from the stator 92 through the shielding sleeve 91, the motor rotor 93 is fixedly connected with the centrifugal impeller 7 through the motor shaft 94, and the DC permanent magnet motor comes with Motor housing 95, the pump body has no dynamic seal.
  • the inlet of the pump is connected to the inlet of the injector, the diffusion section of the injector is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber, and the gas-liquid separation chamber is connected to the pump outlet Pass.
  • the buffer pressurization chamber and the centrifugal impeller are distributed up and down or concentrically. When distributed up and down, the outlet of the centrifugal end is connected to the buffer booster chamber through the diversion chamber.
  • the pump and the DC permanent magnet motor are sealed in a compound canned pump chamber filled with the pumped medium, and the ejector, centrifugal end, diversion chamber, buffer booster
  • the chamber and the gas-liquid separation chamber store prefilled fluid.
  • This embodiment uses a DC permanent magnet motor with higher safety and efficiency. Compared with the traditional asynchronous motor, although the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid, it makes the gas-liquid separation of the compound canned pump more difficult and extremely easy. As a result, the high-speed impeller is gas-bound, and the self-priming function of the composite canned pump cannot be realized.
  • the fluid mixed in the injector is driven by the centrifugal impeller at high speed, and then firstly drained by the centrifugal pressure water chamber and led out through the guide chamber After that, it enters the buffer pressurization chamber for buffer pressurization, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation.
  • a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber.
  • the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. Then enter the gas-liquid separation chamber or enter the next stage buffer pressurization chamber.
  • the kinetic energy obtained by the fluid driven by the high-speed centrifugal impeller can be effectively converted into potential energy through multi-stage buffering, so as to complete the deceleration and pressurization of the working medium, reduce hydraulic loss and meet the needs of gas-liquid separation.
  • the fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure.
  • the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential, radial or secondary buffer chamber
  • the cover plate is distributed (uniformly or non-uniformly) in a certain area.
  • the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed (as shown in Figure 30, buffer fins 11-101 in the figure, primary buffer chamber outlet 11-103, and secondary buffer chamber outlet 11-203), which can effectively improve The compactness of the overall structure.
  • the fluid flowing out from the outlet of the buffer pressurization chamber enters the gas-liquid separation chamber, part of the fluid is discharged through the outlet of the compound pump, and the other part of the pressurized fluid that has not been discharged from the pump body continues to circulate in the gas-liquid separation chamber to provide working fluid for the injector nozzle.
  • the strong negative pressure formed near the outlet of the nozzle continues to entrain the fluid to be pumped at the pump inlet, and the above process is repeated in this way to realize the normal pumping of the fluid to be pumped by the composite canned pump.
  • the buffer pressurization chamber can effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end.
  • a check valve 16 or an elastic baffle 17 can be arranged at the inlet of the injector nozzle.
  • the pressure difference on both sides of the check valve or elastic flap is small, and the check valve or elastic flap is in the open state under the action of spring force, elastic flap elastic force or electromagnetic force,
  • the liquid inside the gas-liquid separation chamber flows into the throat of the injector through the position of the injector nozzle, where the gas-liquid mixing process is completed.
  • the pressure difference between the two sides of the check valve or the elastic flap structure continues to increase due to the continuous action of the pre-filling fluid in the pump through the process of accelerating and boosting the ejector, driving the centrifugal impeller to do work, and decelerating and boosting the buffer structure.
  • the check valve or elastic stopper structure overcomes the spring force or electromagnetic force under the action of a large pressure difference and enters the closed state.
  • the check valve or the elastic flap is closed, at this time, the liquid in the gas-liquid separation chamber can no longer enter the ejector through the nozzle position, and the internal circulation of the fluid in the pump stops.
  • the self-priming stage the high-speed fluid flowing in from the nozzle and the strong negative pressure caused by the diffuser section form an effective entrainment effect on the gas in the conduit, and under the action of the buffer structure, the fluid decelerates and pressurizes to complete the gas-liquid separation to realize the compound canned pump Self-priming function; during the working stage, the liquid in the gas-liquid separation chamber no longer flows back to the nozzle position, and the liquid that has done work is directly discharged through the outlet of the compound shielded pump.
  • the self-priming function is realized while the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
  • the present invention retains the characteristics of compact overall structure and high degree of integration of the canned pump.
  • the centrifugal impeller is driven by a DC permanent magnet motor and matched with a buffer booster chamber and a gas-liquid mixing chamber (or Ejector) realizes the gas-liquid separation and self-priming of the canned pump under high-speed working conditions and improves its hydraulic characteristics.

Abstract

A direct current permanent magnet self-priming composite shielding pump, comprising a pump inlet (1), a gas-liquid mixing chamber (2) (or injector), a centrifugal terminal, a buffer boost chamber (7), a gas-liquid separation chamber (8) and a pump outlet (9). The pump inlet (1) is connected to an inlet of the gas-liquid mixing chamber (2) (or injector), an outlet of the gas-liquid mixing chamber (2) (or injector) is connected to an inlet of the centrifugal terminal, an outlet of the centrifugal terminal is in communication with an inlet of the buffer boost chamber (7), an outlet of the buffer boost chamber (7) is in communication with the gas-liquid separation chamber (8), and the gas-liquid separation chamber (8) is in communication with the pump outlet (9). The buffer boost chamber (7) is used for quickly decelerating and pressurizing a high-speed pressured fluid. In an exhaust and self-priming phase, the flow speed of the gas-liquid mixed fluid is lowered and bubble bursts are reduced at the same time. In a non-exhaust phase, the flow resistance is reduced, the pressure loss is lowered, and at the same time the fluid at the outlet of the centrifugal terminal is buffered and pressurized.

Description

直流永磁式自吸复合屏蔽泵DC permanent magnet self-priming compound canned pump 技术领域technical field
本发明涉及一种自吸复合屏蔽泵,尤其涉及一种直流永磁式自吸复合屏蔽泵,属于流体机械领域。The invention relates to a self-priming compound canned pump, in particular to a DC permanent magnet self-priming compound canned pump, which belongs to the field of fluid machinery.
背景技术Background technique
众所周知,屏蔽泵是一种全静密封结构、无泄漏风险、高可靠性的泵,其体积可以非常小,并具有超强静音的优势,在化工、民用给排水、家电配套等诸多领域应用广泛,特别是在输运贵重、易燃易爆、放射性及腐蚀性等流体介质方面起关键技术支撑作用,近来在壁挂炉和热水器配套上的需求巨大,不完全统计国内这两块领域的产品产值已突破20亿。屏蔽泵具有独特的结构,能够将电机及泵体部分密封在一定的屏蔽泵泵腔内,泵送介质充满泵腔内壁,整体结构无动密封件,运行安全。同时,循环介质能够有效解决电机温升问题,无需电机冷却风扇,降低屏蔽泵噪声,在家用电器、医院检测仪器等有静音需求的场景具有非常强的产品竞争力。As we all know, the canned pump is a fully static sealed structure, no risk of leakage, high reliability pump, its volume can be very small, and has the advantage of super quiet, widely used in many fields such as chemical industry, civil water supply and drainage, household appliances, etc. , especially in the transportation of precious, flammable, explosive, radioactive and corrosive fluid media, which play a key technical support role. Recently, there is a huge demand for wall-hung boilers and water heaters. The output value of these two fields in China is not fully counted. Has exceeded 2 billion. The canned pump has a unique structure, which can seal the motor and the pump body in a certain canned pump pump cavity, and the pumping medium is filled with the inner wall of the pump cavity. The overall structure has no moving seals, and the operation is safe. At the same time, the circulating medium can effectively solve the problem of motor temperature rise, without the need for motor cooling fans, and reduce the noise of shielded pumps. It has very strong product competitiveness in scenarios where there is a need for silence, such as household appliances and hospital testing instruments.
屏蔽泵作为无动密封泵,泵叶轮和屏蔽电机转子固定相连,并密封在一个被泵送介质充满的屏蔽泵泵腔内,此屏蔽泵泵体中只有静密封,由电线绕组提供旋转磁场并驱动转子。尽管如此,目前绝大多数的屏蔽泵不具有自吸功能,为了实现自吸也有直接采用现有喷射泵喷射器结构,并采用常规异步电机驱动离心叶轮的技术方案,但多数喷射器结构将导致能量转化率降低,再加异步电机温升高等本身问题,自吸屏蔽泵效率严重下降,为了弥补效率损失带来的复合屏蔽泵性能下降,则一般需要更换更大功率电机和更大直径的叶轮,工程上较难有效推广。目前的困境是如何在提升屏蔽泵水力效率的同时,使其具有基本的自吸功能,并保留原有超静音的优势。The canned pump is a non-moving sealed pump. The impeller of the canned pump is fixedly connected with the rotor of the canned motor and sealed in a canned pump chamber filled with the pumped medium. There is only a static seal in the pump body of the canned pump. The rotating magnetic field is provided by the wire winding and Drive the rotor. Even so, the vast majority of canned pumps do not have the self-priming function at present. In order to achieve self-priming, there are also technical solutions that directly adopt the existing jet pump injector structure and use a conventional asynchronous motor to drive the centrifugal impeller. However, most injector structures will lead to The efficiency of the self-priming canned pump is seriously reduced due to the lower energy conversion rate and the temperature rise of the asynchronous motor. In order to make up for the performance drop of the compound canned pump caused by the loss of efficiency, it is generally necessary to replace a larger-power motor and a larger-diameter impeller. , it is difficult to effectively promote in engineering. The current dilemma is how to improve the hydraulic efficiency of the canned pump while making it have the basic self-priming function and retain the original advantage of ultra-quietness.
发明内容Contents of the invention
针对现有多数屏蔽泵不具有自吸或吸力弱、能效受限的问题,本发明的目的在于提供一种具有能自吸,流量、扬程、吸程等性能突出、安全性强、结构紧凑的直流永磁式自吸复合屏蔽泵。In view of the problems that most of the existing canned pumps do not have self-priming or have weak suction and limited energy efficiency, the purpose of the present invention is to provide a pump with self-priming, outstanding performance in flow rate, head, suction, etc., strong safety, and compact structure. DC permanent magnet self-priming compound canned pump.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明中的一种复合屏蔽泵包括泵进口、气液混合腔、离心端、缓冲增压腔、气液分离室和泵出口,泵进口连接气液混合腔进口,气液混合腔出口连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通;A composite canned pump in the present invention includes a pump inlet, a gas-liquid mixing chamber, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet, the pump inlet is connected to the gas-liquid mixing chamber inlet, and the gas-liquid mixing chamber outlet is connected to the centrifugal The inlet of the pump end, the outlet of the centrifugal end are connected with the inlet of the buffer pressurization chamber, the outlet of the buffer pressurization chamber is connected with the gas-liquid separation chamber, and the gas-liquid separation chamber is connected with the pump outlet;
本发明的另一种复合屏蔽泵包括泵进口、喷射器、离心端、缓冲增压腔、气液分离室和泵出口,泵进口连接位于喷射器进口,喷射器的扩散段连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通。Another composite canned pump of the present invention includes a pump inlet, an injector, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet. The pump inlet is connected to the injector inlet, and the diffuser section of the injector is connected to the centrifugal end inlet. The outlet of the centrifugal end communicates with the inlet of the buffer pressurization chamber, the outlet of the buffer pressurization chamber communicates with the gas-liquid separation chamber, and the gas-liquid separation chamber communicates with the pump outlet.
所述的离心端具体包括直流永磁电机、离心叶轮和离心压水室,离心叶轮位于离心压水室内,且与直流永磁电机的转子相连,直流永磁电机转子与定子通过屏蔽套隔离;所述的直流永磁电机最高转速至少达到3600转/分钟;The centrifugal end specifically includes a DC permanent magnet motor, a centrifugal impeller and a centrifugal pressurized water chamber. The centrifugal impeller is located in the centrifugal pressurized water chamber and is connected to the rotor of the DC permanent magnet motor. The rotor of the DC permanent magnet motor is isolated from the stator through a shielding sleeve; The maximum speed of the DC permanent magnet motor reaches at least 3600 rpm;
所述的缓冲增压腔用于将离心端出口高速有压流体快速降速并增压;在排气自吸阶段,降低气液混合流体流速的同时消减气泡破碎;在非排气阶段,降低流动压损的同时实现对离心端出口流体的缓冲增压。The buffer pressurization chamber is used to quickly decelerate and pressurize the high-speed pressurized fluid at the outlet of the centrifugal end; in the exhaust and self-priming stage, reduce the flow rate of the gas-liquid mixed fluid while reducing bubble breakage; in the non-exhaust stage, reduce While the flow pressure loss is achieved, the buffer pressurization of the outlet fluid of the centrifugal end is realized.
所述的气液混合腔带有回流孔,通过所述的回流孔与气液分离室联通;The gas-liquid mixing chamber has a return hole, and communicates with the gas-liquid separation chamber through the return hole;
所述的喷射器通过喷嘴与所述的气液分离室联通。The injector communicates with the gas-liquid separation chamber through a nozzle.
本发明还提供了一种组合式自吸式复合屏蔽泵,包括一个前述的自吸式复合屏蔽泵以及至少一个离心泵,自吸式复合屏蔽泵和离心泵的进口并联,与自吸式复合屏蔽泵和离心泵的出口并联。The present invention also provides a combined self-priming compound canned pump, comprising a aforementioned self-priming compound canned pump and at least one centrifugal pump, the inlets of the self-priming compound canned pump and the centrifugal pump are connected in parallel, and combined The outlets of canned pumps and centrifugal pumps are connected in parallel.
通过采用以上技术方案,本发明具有的有益效果是:By adopting above technical scheme, the beneficial effect that the present invention has is:
1、相比传统异步电机配合大叶轮和喷射器只能解决复合泵自吸性能而无法解决效率的弊端,直流永磁电机方便复合屏蔽泵智能控制及性能监测、高转速离心小叶轮利用高转速配合直流电机的形式,达到与传统复合屏蔽泵性能同等性能时整机功率小,运行效率高,提高水泵能效同时兼顾性能与安全性,且易实现微型化,具有极高市场价值。1. Compared with the traditional asynchronous motor with large impeller and injector, it can only solve the self-priming performance of the compound pump but cannot solve the disadvantages of efficiency. The DC permanent magnet motor is convenient for the intelligent control and performance monitoring of the compound shielded pump, and the high-speed centrifugal small impeller utilizes high-speed Cooperating with the form of DC motor, when the performance of the traditional composite canned pump is equal to that of the traditional composite canned pump, the overall power is small, and the operating efficiency is high. It improves the energy efficiency of the pump while taking into account performance and safety. It is easy to realize miniaturization and has a very high market value.
2、采用直流永磁电机结合气液混合腔与屏蔽泵的特性,使得屏蔽泵具有强自吸、水力特性好、节能和抗汽蚀的功能,巧妙设置缓冲增压腔的空间位置和内部结构,有效解决高转速下复合屏蔽泵内气泡破碎严重导致气液分离困难的技术难题。2. The use of DC permanent magnet motor combined with the characteristics of the gas-liquid mixing chamber and the canned pump makes the canned pump have the functions of strong self-priming, good hydraulic characteristics, energy saving and anti-cavitation, and the space position and internal structure of the buffer booster chamber are skillfully set , Effectively solve the technical problem that the gas-liquid separation is difficult due to the severe bubble breakage in the composite canned pump at high speed.
3、缓冲增压腔结构形式多样,取材方便,成本占比低,但可以大幅提升泵内的气液分离能力,实现屏蔽泵的强自吸性能。3. The structure of the buffer booster chamber is various, the material is convenient to obtain, and the cost ratio is low, but it can greatly improve the gas-liquid separation capacity in the pump and realize the strong self-priming performance of the canned pump.
4、缓冲增压腔内可增设固定式或者转动式导叶,或者改变缓冲增压腔结构,将缓冲腔进出口设置为转动式导叶,进一步增强缓冲增压效果。4. Fixed or rotating guide vanes can be added to the buffer booster chamber, or the structure of the buffer booster chamber can be changed, and the inlet and outlet of the buffer chamber can be set as rotating guide vanes to further enhance the buffer booster effect.
5、离心端单独配有离心叶轮、离心压水室和直流永磁电机,根据不同应用需求,通过在泵入口端并联一个或者多个泵,可以按需组合出具有更高性能的自吸复合屏蔽泵。5. The centrifugal end is equipped with a centrifugal impeller, a centrifugal pressure water chamber and a DC permanent magnet motor separately. According to different application requirements, by connecting one or more pumps in parallel at the pump inlet end, a self-priming composite pump with higher performance can be combined as required. Shielding pump.
6、气液混合腔回流孔入口位置可布置止回阀或者弹力挡片,自吸工作阶段时,止回阀或弹力挡片处于开启状态,气液分离室内部液体经回流孔位置流入气液混合腔体内,在此处完成气液混合过程;工作阶段时,止回阀或者弹力挡片关闭,气液分离室内的液体无法再经回流孔位置流入气液混合腔体,能够进一步提升工作阶段能效。6. The inlet of the return hole of the gas-liquid mixing chamber can be arranged with a check valve or an elastic stopper. During the self-priming working stage, the check valve or the elastic stopper is in the open state, and the liquid inside the gas-liquid separation chamber flows into the gas-liquid through the backflow hole. In the mixing chamber, the gas-liquid mixing process is completed here; during the working stage, the check valve or the elastic flap is closed, and the liquid in the gas-liquid separation chamber can no longer flow into the gas-liquid mixing chamber through the position of the return hole, which can further improve the working stage. efficiency.
7、喷射器喷嘴入口位置可布置止回阀或者弹力挡片,自吸工作阶段时,止回阀或弹力挡片处于开启状态,气液分离室内部液体经喷射器喷嘴位置流入喷射器扩散段,在此处完成气液混合过程;工作阶段时,止回阀或者弹力挡片关闭,气液分离室内的液体无法再经喷嘴位置进入喷射器,能够进一步提升工作阶段能效。7. A check valve or elastic stopper can be arranged at the inlet of the injector nozzle. During the self-priming working stage, the check valve or elastic stopper is in the open state, and the liquid inside the gas-liquid separation chamber flows into the diffuser section of the injector through the position of the injector nozzle. , where the gas-liquid mixing process is completed; during the working stage, the check valve or the elastic flap is closed, and the liquid in the gas-liquid separation chamber can no longer enter the injector through the nozzle position, which can further improve the energy efficiency of the working stage.
8、本发明复合屏蔽泵可根据实际需要,权衡泵性能和气液分离的具体要求,所述缓冲增压腔数量可不限于一个。8. The composite canned pump of the present invention can balance the pump performance and the specific requirements of gas-liquid separation according to actual needs, and the number of the buffer booster chamber is not limited to one.
9.自吸离心泵结构保持了屏蔽泵无动密封的机构特点,适用于泵送腐蚀、有毒有害、易燃类介质,同时采用低压直流电机,具有极高的安全性。9. The structure of the self-priming centrifugal pump maintains the characteristics of the non-moving seal of the canned pump, and is suitable for pumping corrosive, toxic, harmful, and flammable media. At the same time, it adopts a low-voltage DC motor, which has extremely high safety.
10、自吸复合屏蔽泵包括气液混合腔(或喷射器)、离心叶轮、离心压水室、缓冲增压腔、气液分离室等部分,结构紧凑、体积小、集成度高,巧妙结合屏蔽泵和气液混合腔(或喷射器)的优点,可以覆盖目前多种民用泵和工业泵的需求。10. The self-priming compound canned pump includes gas-liquid mixing chamber (or ejector), centrifugal impeller, centrifugal pressure water chamber, buffer pressurization chamber, gas-liquid separation chamber and other parts. It has compact structure, small volume, high integration, and clever combination The advantages of shielded pumps and gas-liquid mixing chambers (or injectors) can cover the needs of various civil pumps and industrial pumps.
附图说明Description of drawings
图1为第一实施例复合屏蔽泵结构纵向剖面示意图;Fig. 1 is a schematic longitudinal sectional view of the composite canned pump structure of the first embodiment;
图2为第一实施例复合屏蔽泵局部结构剖面图;Fig. 2 is a sectional view of the partial structure of the composite canned pump of the first embodiment;
图3为第一实施例复合屏蔽泵整体示意图;Fig. 3 is the overall schematic diagram of the compound canned pump of the first embodiment;
图4a为导流腔流向剖面示意图;Figure 4a is a schematic cross-sectional view of the flow direction of the diversion cavity;
图4b为导流腔局部剖面示意图;Figure 4b is a schematic diagram of a partial cross-section of the diversion chamber;
图5为多孔隙层板串联结构缓冲增压腔初级缓冲腔剖面示意图;Fig. 5 is a schematic cross-sectional view of the primary buffer chamber of the buffer pressurization chamber with a series structure of porous laminates;
图6为多孔隙层板串联结构缓冲增压腔次级缓冲腔剖面示意图;Fig. 6 is a schematic cross-sectional view of the secondary buffer chamber of the buffer pressurization chamber with a series structure of porous laminates;
图7a为缓冲增压腔填充介质为球形颗粒结构示意图;Figure 7a is a schematic diagram of the structure of the buffer pressurization chamber filling medium as spherical particles;
图7b为缓冲增压腔采用丝网状多空隙层板填充结构示意图;Fig. 7b is a schematic diagram of the filling structure of the buffer pressurization chamber with wire mesh multi-void laminates;
图7c为缓冲增压腔采用不规则颗粒多空隙填充结构示意图;Fig. 7c is a schematic diagram of a buffer booster cavity filled with irregular particles and multiple voids;
图8为第一实施例复合泵气液混合腔局部剖面结构示意图;Fig. 8 is a schematic diagram of a partial cross-sectional structure of the gas-liquid mixing chamber of the composite pump in the first embodiment;
图9a为第一实施例离心端结构示意图;Fig. 9a is a schematic diagram of the structure of the centrifugal end of the first embodiment;
图9b为第一实施例直流永磁电机结构示意图;Fig. 9b is a schematic structural diagram of the DC permanent magnet motor of the first embodiment;
图10为第一实施例复合屏蔽泵自吸阶段流动示意图;Fig. 10 is a schematic flow diagram of the self-priming stage of the compound canned pump of the first embodiment;
图11为第一实施例复合屏蔽泵工作阶段流动示意图;Fig. 11 is a flow schematic diagram of the working stage of the composite canned pump of the first embodiment;
图12为气液混合腔回流孔进口止回阀开启状态结构示意图;Fig. 12 is a schematic structural diagram of the open state of the check valve at the inlet of the return hole of the gas-liquid mixing chamber;
图13为气液混合腔回流孔进口止回阀关闭状态结构示意图;Fig. 13 is a schematic structural diagram of the closed state of the check valve at the inlet of the return hole of the gas-liquid mixing chamber;
图14为气液混合腔回流孔进口止回弹力挡片开启状态结构示意图;Fig. 14 is a schematic structural diagram of the opening state of the non-return elastic flap at the inlet of the return hole of the gas-liquid mixing chamber;
图15为气液混合腔回流孔进口止回弹力挡片关闭状态结构示意图;Fig. 15 is a schematic structural diagram of the closed state of the non-return elastic flap at the inlet of the return hole of the gas-liquid mixing chamber;
图16为第一实施例缓冲增压腔和离心端同心分布示意图;Fig. 16 is a schematic diagram of the concentric distribution of the buffer pressurization chamber and the centrifugal end in the first embodiment;
图17为第一实施例缓冲增压腔和离心端同心分布时内部流动示意图;Fig. 17 is a schematic diagram of the internal flow when the buffer pressurization chamber and the centrifugal end are concentrically distributed in the first embodiment;
图18为复合屏蔽泵与离心泵并联结构示意图;Fig. 18 is a schematic diagram of the parallel structure of the composite canned pump and the centrifugal pump;
图19为第二实施例复合屏蔽泵结构纵向剖面示意图;Fig. 19 is a schematic longitudinal sectional view of the composite canned pump structure of the second embodiment;
图20为第二实施例复合屏蔽泵局部结构剖面图;Fig. 20 is a cross-sectional view of the partial structure of the compound canned pump of the second embodiment;
图21为第二实施例复合屏蔽泵整体示意图;Fig. 21 is the overall schematic diagram of the compound canned pump of the second embodiment;
图22为第二实施例复合泵喷射器纵向剖面结构示意图;Fig. 22 is a schematic diagram of the longitudinal sectional structure of the composite pump injector of the second embodiment;
图23a为第二实施例离心端结构示意图;Fig. 23a is a schematic diagram of the structure of the centrifugal end of the second embodiment;
图23b为第二实施例直流永磁电机结构示意图;Fig. 23b is a schematic structural diagram of the DC permanent magnet motor of the second embodiment;
图24为第二实施例复合屏蔽泵自吸阶段流动示意图;Fig. 24 is a schematic flow diagram of the self-priming stage of the compound canned pump of the second embodiment;
图25为第二实施例复合屏蔽泵工作阶段流动示意图;Fig. 25 is a flow schematic diagram of the second embodiment of the compound canned pump working stage;
图26为喷射器喷嘴进口止回阀开启状态结构示意图;Fig. 26 is a schematic structural diagram of the open state of the injector nozzle inlet check valve;
图27为喷射器喷嘴进口止回阀关闭状态结构示意图;Fig. 27 is a schematic structural diagram of the closed state of the injector nozzle inlet check valve;
图28为喷射器喷嘴进口止回弹力挡片开启状态结构示意图;Fig. 28 is a schematic structural diagram of the opening state of the non-return elastic flap at the inlet of the injector nozzle;
图29为喷射器喷嘴进口止回弹力挡片关闭状态结构示意图;Fig. 29 is a schematic structural diagram of the closed state of the non-return elastic flap at the inlet of the injector nozzle;
图30为第二实施例缓冲增压腔和离心端同心分布示意图;Fig. 30 is a schematic diagram of the concentric distribution of the buffer pressurization chamber and the centrifugal end in the second embodiment;
图31为第二实施例缓冲增压腔和离心端同心分布时内部流动示意图。Fig. 31 is a schematic diagram of the internal flow when the buffer pressurization chamber and the centrifugal end are concentrically distributed in the second embodiment.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明中的附图,对发明中的技术方案进行清楚、完整的描述,显然所描述的仅仅是本发明一部分实施例,而不是全部的实施例。基于发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于发明保护的范围。In order to enable those skilled in the art to better understand the technical solution in the present invention, the technical solution in the invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention, and what is obviously described is only a part of the present invention Examples, not all examples. Based on the embodiments of the invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the invention.
本发明采用直流永磁电机,通过大幅缩小离心叶轮并提升电机转速,以缩小泵体整体尺寸,同时确保泵的整体性能满足实际应用需要。利用气液混合腔(或喷射器)和缓冲增压腔的合理配置,实现复合屏蔽泵自吸功能的同时,获得更高的水力效率。同时,直流永磁电机相比传统异步电机具有极高的安全性,即使漏电,对人体也无致命伤害;本发明复合屏蔽泵能自吸、整体尺寸小,结构紧凑,具有突出的产品优势,市场前景广阔。The present invention adopts a DC permanent magnet motor to reduce the overall size of the pump body by greatly reducing the centrifugal impeller and increasing the rotational speed of the motor, while ensuring that the overall performance of the pump meets the needs of practical applications. The reasonable configuration of the gas-liquid mixing chamber (or injector) and the buffer pressurization chamber realizes the self-priming function of the composite canned pump and obtains higher hydraulic efficiency. At the same time, compared with the traditional asynchronous motor, the DC permanent magnet motor has extremely high safety, even if there is an electric leakage, it will not cause fatal harm to the human body; the composite shielded pump of the present invention can self-prime, the overall size is small, and the structure is compact, and has outstanding product advantages. Market prospects.
本发明的一种复合屏蔽泵包括泵进口、气液混合腔、离心端、缓冲增压腔、气液分离室和泵出口;气液混合腔由气液混合腔进口、气液混合腔室、回流孔和气液混合腔出口组成,回流孔位置可增设止回阀或者弹力挡片;离心端具体包括离心叶轮、离心导叶、离心压水室、直流永磁式电机,所述的直流永磁电机最高转速至少达到3600转/分钟;泵进口连接气液混合腔进口,气液混合腔的出口连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通;离心叶轮与电机转子相连,电机转子与定子通过屏蔽套隔离,泵整体无动密封。A composite canned pump of the present invention comprises a pump inlet, a gas-liquid mixing chamber, a centrifugal end, a buffer pressurization chamber, a gas-liquid separation chamber and a pump outlet; the gas-liquid mixing chamber consists of a gas-liquid mixing chamber inlet, a gas-liquid mixing chamber, The return hole and the outlet of the gas-liquid mixing chamber are composed of a check valve or an elastic baffle at the position of the return hole; the centrifugal end specifically includes a centrifugal impeller, a centrifugal guide vane, a centrifugal pressure water chamber, a DC permanent magnet motor, and the DC permanent magnet The maximum speed of the motor is at least 3600 rpm; the inlet of the pump is connected to the inlet of the gas-liquid mixing chamber, the outlet of the gas-liquid mixing chamber is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, and the outlet of the buffer booster chamber is connected to the gas-liquid The separation chamber is connected, and the gas-liquid separation chamber is connected with the pump outlet; the centrifugal impeller is connected with the motor rotor, and the motor rotor and the stator are separated by a shielding sleeve, and the pump as a whole has no dynamic seal.
本发明的另一种复合屏蔽泵包括泵进口、喷射器、离心端、缓冲增压腔、气液分离室和泵出口;喷射器由喷射器进口、导管、喷嘴、喉管和扩散段组成,喷射器喷嘴入口可增设止回阀或者弹力挡片;离心端具体包括离心叶轮、离心导叶、离心压水室和直流永磁电机,所述的直流永磁电机最高转速至少达到3600转/分钟;泵进口连接位于气液分离室内的喷射器进口,喷射器的扩散段连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通;离心叶轮与电机转子相连,电机转子与定子通过屏蔽套隔离,泵整体无动密封。Another composite canned pump of the present invention comprises a pump inlet, injector, centrifugal end, buffer pressurization chamber, gas-liquid separation chamber and pump outlet; injector is made up of injector inlet, conduit, nozzle, throat and diffusion section, A check valve or elastic baffle can be added to the nozzle inlet of the injector; the centrifugal end specifically includes a centrifugal impeller, a centrifugal guide vane, a centrifugal pressure water chamber and a DC permanent magnet motor, and the maximum speed of the DC permanent magnet motor can reach at least 3600 rpm The inlet of the pump is connected to the inlet of the injector located in the gas-liquid separation chamber, the diffuser section of the injector is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, and the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber. The liquid separation chamber is connected with the pump outlet; the centrifugal impeller is connected with the motor rotor, and the motor rotor and the stator are separated by a shielding sleeve, and the pump as a whole has no dynamic seal.
所述的缓冲增压腔是将离心端出口高速有压流体快速降速并增压的流道,在排气自吸阶段有效降低气液混合流体流速的同时消减气泡破碎,而在非排气阶段有效减小流动阻力降低压损的同时实现对离心端出口流体的缓冲增压。The buffer pressurization chamber is a channel for rapidly decelerating and pressurizing the high-speed pressurized fluid at the outlet of the centrifugal end, effectively reducing the flow velocity of the gas-liquid mixed fluid in the exhaust self-priming stage and reducing bubble breakage, while in the non-exhaust The stages effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffering and pressurization of the fluid at the outlet of the centrifugal end.
所述的缓冲增压腔与气液分离室相对独立,仅缓冲增压腔出口与气液分离室相连。The buffer pressurization chamber is relatively independent from the gas-liquid separation chamber, and only the outlet of the buffer pressurization chamber is connected to the gas-liquid separation chamber.
所述的缓冲增压腔出口可存在沿周向、径向或者一定空间区域内布置孔隙等多种分布方式,出口不少于一个。The outlet of the buffer booster chamber can be distributed in various ways such as circumferentially, radially, or in a certain space area, and there is no less than one outlet.
所述的缓冲增压腔可以为多孔隙层板串联结构、不规则多孔隙平面、多孔隙空间结构、多孔隙介质填充结构、单个或者多个迂回流道组合的结构等可同时消减气泡破碎和高效缓冲增压的流道。The buffer booster chamber can be a series structure of porous laminates, an irregular porous plane, a porous space structure, a porous medium filling structure, a single or a combination of multiple circuitous flow channels, etc., which can simultaneously reduce bubble breakage and Efficient buffering of pressurized runners.
所述的多孔隙层板串联结构的缓冲增压腔内可增设固定式或者转动式导叶,或者将缓冲增压腔进出口设置为可转动导叶。Fixed or rotating guide vanes can be added in the buffer booster chamber of the series structure of porous laminates, or the inlet and outlet of the buffer booster chamber can be set as rotatable guide vanes.
所述缓冲增压腔与离心叶轮上下分布或者同心分布。上下分布时,离心端出口通过导流腔连通缓冲增压腔。The buffer pressurization chamber and the centrifugal impeller are arranged vertically or concentrically. When distributed up and down, the outlet of the centrifugal end communicates with the buffer booster chamber through the diversion chamber.
所述直流永磁电机主要包括屏蔽套、定子、转子、电机轴,屏蔽套通过静密封的方式将电机转子及定子隔离,转子连同叶轮在工作介质中直接运转。The DC permanent magnet motor mainly includes a shielding sleeve, a stator, a rotor, and a motor shaft. The shielding sleeve isolates the rotor and the stator of the motor through static sealing, and the rotor and the impeller run directly in the working medium.
所述气液混合腔回流孔进口位置可布置止回阀或者弹力挡片,当复合屏蔽泵自吸阶段结束后,止回阀在气液混合腔内外压差的驱动下关闭,气液分离室内的液体无法再经回流孔位置进入气液混合腔内部,泵内循环流动截止,效率提升。A check valve or an elastic flap can be arranged at the inlet of the gas-liquid mixing chamber return hole. When the self-priming phase of the compound canned pump is over, the check valve is closed under the drive of the pressure difference between the inside and outside of the gas-liquid mixing chamber, and the gas-liquid separation chamber The liquid can no longer enter the gas-liquid mixing chamber through the position of the return hole, the circulating flow in the pump is cut off, and the efficiency is improved.
所述喷射器喷嘴入口位置可布置止回阀或者弹力挡片,当复合屏蔽泵自吸阶段结束后,止回阀在喷射器内外压差的驱动下关闭,气液分离室内的液体无法再经喷嘴位置进入喷射器内部,泵内循环流动截止,效率提升。A check valve or elastic stopper can be arranged at the inlet of the injector nozzle. When the self-priming stage of the composite canned pump is over, the check valve is closed under the drive of the pressure difference between the inside and outside of the injector, and the liquid in the gas-liquid separation chamber can no longer pass through. The position of the nozzle enters the interior of the injector, the circulating flow in the pump is cut off, and the efficiency is improved.
所述缓冲增压腔至少一个、离心端至少一个、离心端出口至少一个。There is at least one buffer pressurization chamber, at least one centrifugal end, and at least one centrifugal end outlet.
所述的气液混合腔入口可以同时连通一个或者多个泵入口,构成并联泵组,在自吸排气阶段不影响排气,在非自吸正常工作阶段提升泵的性能,满足不同应用需求。The inlet of the gas-liquid mixing chamber can be connected to one or more pump inlets at the same time to form a parallel pump group, which does not affect the exhaust during the self-priming and exhausting stage, and improves the performance of the pump during the non-self-priming normal working stage to meet different application requirements .
复合屏蔽泵的工作过程:The working process of compound canned pump:
自吸复合屏蔽泵处于自吸排气阶段时,泵和驱动电机都被密封在一个被泵送介质充满的复合屏蔽泵泵腔内,气液混合腔(或喷射器)、离心端、导流腔、 缓冲增压腔及气液分离室内存储有预先灌入的流体。本发明采用安全性和效率更高的直流永磁电机,相比传统异步电机,直流永磁电机虽然驱动流体获得更高速的工作流体,但在离心叶轮和泵腔都减小的情况下,使复合屏蔽泵在自吸阶段的气液分离更加困难,极易导致高转速叶轮气缚,因此难以实现复合屏蔽泵的自吸功能。具体说来,这一方面是由于气泡在高速流动状态下极易与壁面或者叶轮发生碰撞而破碎,进而无法自由上浮离开泵内水体;另一方面则是高速旋转的叶轮形成一个非常强劲的周向剪切,气泡在其中更加容易破碎,受到气泡的尺度急剧减小和泵内高速流动两方面的夹持,气泡上浮并离开水体更加困难,导致气液分离几乎失效,复合屏蔽泵无法顺利完成自吸。因此,为了避免直流永磁电机高转速带来的气液分离问题,气液混合腔(或喷射器)内混合后的流体受到离心叶轮的高速驱动做功后,先由离心压水室引流导出进入缓冲增压腔进行缓冲增压,使得自吸阶段的泵内气泡获得更长的自由上浮时间完成气液分离。When the self-priming compound canned pump is in the self-priming and exhausting stage, the pump and the driving motor are sealed in a compound canned pump chamber filled with the pumped medium. The gas-liquid mixing chamber (or ejector), centrifugal end, and flow guide The prefilled fluid is stored in the cavity, the buffer pressurization cavity and the gas-liquid separation chamber. The invention adopts a DC permanent magnet motor with higher safety and efficiency. Compared with the traditional asynchronous motor, although the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid, when the centrifugal impeller and the pump cavity are both reduced, the The gas-liquid separation of the compound canned pump is more difficult in the self-priming stage, which can easily lead to air binding of the high-speed impeller, so it is difficult to realize the self-priming function of the compound canned pump. Specifically, on the one hand, it is because the air bubbles are easily collided with the wall or the impeller in the high-speed flow state and are broken, and then cannot freely float up and leave the water body in the pump; on the other hand, the high-speed rotating impeller forms a very strong circle. The air bubbles are more likely to be broken in the direction of shearing. Due to the sharp reduction in the size of the air bubbles and the clamping of the high-speed flow in the pump, it is more difficult for the air bubbles to float up and leave the water body, resulting in almost failure of the gas-liquid separation, and the composite canned pump cannot be successfully completed. Self-priming. Therefore, in order to avoid the problem of gas-liquid separation caused by the high speed of the DC permanent magnet motor, the mixed fluid in the gas-liquid mixing chamber (or injector) is driven by the centrifugal impeller to do work at high speed, and then firstly drained by the centrifugal pressure water chamber into the The buffer pressurization chamber performs buffer pressurization, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation.
对于具有多孔隙双层板串联结构的缓冲增压腔,布置有一定排列的缓冲翅片,高速流体经初级缓冲腔缓冲翅片的导流,速度迅速降低并由初级缓冲腔出口排出,流入次级缓冲腔,流体介质进一步减速,并经次级缓冲腔出口排出。次级之后进入气液分离室或者进入下一级缓冲增压腔。将流体从高转速离心叶轮驱动获得的动能通过多级缓冲的方式有效转化为势能,完成工作介质的减速增压,减小水力损失的同时满足气液分离需要。For the buffer pressurization chamber with a series structure of porous double-layer plates, a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber. In the secondary buffer chamber, the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. After the secondary stage, it enters the gas-liquid separation chamber or enters the next-stage buffer pressurization chamber. The kinetic energy obtained from the drive of the high-speed centrifugal impeller is effectively converted into potential energy through multi-stage buffering, and the deceleration and pressurization of the working medium is completed, reducing hydraulic loss and meeting the needs of gas-liquid separation.
缓冲增压腔出口流出的流体直接进入气液分离室,气液分离室中流体介质速度由于导流及缓冲增压腔的作用明显降低,工作流体在气液分离室获得充分滞留,实现复合泵的气液分离。如果不设缓冲腔,直流永磁电机驱动离心叶轮后的高速流体无法充分减速,从而导致气液分离无法完成,叶轮气缚现象占据主导,会直接造成自吸失效。The fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure.
同时,为了保持复合屏蔽泵结构紧凑和较好的缓冲效果,缓冲增压腔的次级缓冲腔、初级缓冲腔可保持同心,次级缓冲腔出口沿周向、径向或者次级缓冲腔盖板一定区域内分布(均匀或者非均匀)。同时,可将缓冲增压腔与离心端保持同心分布,能够有效提高整体结构的紧凑度。At the same time, in order to keep the structure of the composite canned pump compact and have a good buffer effect, the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential direction, radial direction or the cover of the secondary buffer chamber Distribution (uniform or non-uniform) in a certain area of the board. At the same time, the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed, which can effectively improve the compactness of the overall structure.
自吸复合屏蔽泵处于实际工作阶段时,泵进口管路内的待泵送流体沿复合泵进口流入气液混合腔,与回流孔回流的高速工作流体经气液混合腔混合后进 入离心端(或者泵进口管路内的待泵送流体沿复合泵进口被吸入喷射器,与喷嘴射出的高速工作流体经喷射器喉管加速混合和扩散段减速增压后进入离心端);接着,这部分流体经过离心叶轮的加速增压后获得较高的速度和压力,再从离心压水室排出进入缓冲增压腔进行减速增压,并从缓冲增压腔出口排出,实现工作介质的减速和增压。When the self-priming composite shielded pump is in the actual working stage, the fluid to be pumped in the pump inlet pipeline flows into the gas-liquid mixing chamber along the composite pump inlet, and the high-speed working fluid that returns to the return hole is mixed with the gas-liquid mixing chamber and then enters the centrifugal end ( Or the fluid to be pumped in the pump inlet pipeline is sucked into the injector along the composite pump inlet, and the high-speed working fluid ejected from the nozzle is accelerated and mixed through the injector throat, and the diffusion section is decelerated and pressurized, and then enters the centrifugal end); then, this part After the fluid is accelerated and pressurized by the centrifugal impeller, it obtains a higher speed and pressure, and then it is discharged from the centrifugal pressure water chamber into the buffer pressurization chamber for deceleration and pressurization, and then discharged from the outlet of the buffer pressurization chamber to realize the deceleration and increase of the working medium. pressure.
从缓冲增压腔流出的流体进入气液分离室,一部分流体经复合泵出口排出,完成对流体的泵送;另一部分未排出泵外的有压流体在气液分离室内继续循环流动,为气液混合腔回流孔(或喷射器喷嘴)提供工作流体,并再次经离心端驱动做功,如此重复上述过程,实现复合屏蔽泵对待泵送流体的正常泵送。在此过程中,缓冲增压腔要求有效减小流动阻力降低压损的同时,实现对离心端出口流体的缓冲增压(速度太高的流体通过缓冲增压腔,动能转化为压力势能,如果没有缓冲增压腔,则会由于强冲击导致能量耗散,速度降下来就可以减小流动阻力,即减小能量耗散)。The fluid flowing out from the buffer pressurization chamber enters the gas-liquid separation chamber, and part of the fluid is discharged through the outlet of the compound pump to complete the pumping of the fluid; the other part of the pressurized fluid that has not been discharged from the pump continues to circulate in the gas-liquid separation chamber to provide gas The return hole (or injector nozzle) of the liquid mixing chamber provides the working fluid, which is driven to work by the centrifugal end again, and the above process is repeated to realize the normal pumping of the fluid to be pumped by the composite canned pump. In this process, the buffer pressurization chamber is required to effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end (the fluid with too high speed passes through the buffer pressurization chamber, and the kinetic energy is converted into pressure potential energy. If If there is no buffer pressurized chamber, energy will be dissipated due to strong impact, and the flow resistance can be reduced by reducing the speed, that is, energy dissipation).
作为一种改进,气液混合腔回流孔位置可布置止回阀或者弹力挡片,自吸工作阶段开始时,泵内只有预灌的流体在内循环,无待泵送流体的连续补充,止回阀或弹力挡片两侧(气液混合腔内部和气液分离室)压差较小,止回阀或弹力挡片在弹簧弹力、弹力挡片弹力或者电磁力作用下处于开启状态,气液分离室内部液体经回流孔位置流入气液混合腔,在此处完成气液混合过程;随自吸阶段的深入,泵内预灌流体经离心叶轮驱动做功、缓冲结构减速增压等过程的持续作用,止回阀或者弹力挡片等结构两侧压差不断增大,直至自吸阶段结束,止回阀在较大压差作用下克服弹簧弹力或者电磁力作用,进入关闭状态;此时,气液分离室内的液体无法再经回流孔位置进入气液混合腔,泵内流体的内循环停止。在自吸阶段时,利用高转速离心叶轮对入口处流体的扰动,气液混合腔内预灌入流体界面失稳,对气液混合腔内气体形成有效的夹带作用,随后这部分气液混合流体在高转速离心叶轮牵引下进入离心端入口,经离心叶轮增压加速、缓冲增压腔减速增压,并在气液分离完成气液分离实现复合屏蔽泵自吸功能;工作阶段时,气液分离室内的液体不再回流至回流孔位置,直接将做功完成的液体经复合屏蔽泵出口排出。利用对回流孔工作流体的“开启”或“截止”,实现自吸功能的同时,停止实际工作阶段的内循环,从而有力提升泵水力效率。As an improvement, check valves or elastic baffles can be arranged at the position of the return hole of the gas-liquid mixing chamber. When the self-priming working phase starts, only the prefilled fluid circulates in the pump, and there is no continuous replenishment of the fluid to be pumped. The pressure difference on both sides of the return valve or elastic retainer (inside the gas-liquid mixing chamber and the gas-liquid separation chamber) is small, and the check valve or elastic retainer is in an open state under the action of spring force, elastic force of the elastic retainer or electromagnetic force, and the gas-liquid The liquid inside the separation chamber flows into the gas-liquid mixing chamber through the position of the return hole, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is driven by the centrifugal impeller to do work, and the buffer structure decelerates and pressurizes. The pressure difference between the two sides of the structure such as the check valve or the elastic retainer increases continuously until the end of the self-priming stage, and the check valve overcomes the spring force or the electromagnetic force under the action of the large pressure difference and enters the closed state; at this time, The liquid in the gas-liquid separation chamber can no longer enter the gas-liquid mixing chamber through the position of the return hole, and the internal circulation of the fluid in the pump stops. In the self-priming stage, the disturbance of the fluid at the inlet by the high-speed centrifugal impeller destabilizes the pre-filled fluid interface in the gas-liquid mixing chamber, which effectively entrains the gas in the gas-liquid mixing chamber, and then this part of the gas-liquid mixture The fluid enters the inlet of the centrifugal end under the traction of the high-speed centrifugal impeller, and is boosted and accelerated by the centrifugal impeller, decelerated and pressurized by the buffer booster chamber, and the gas-liquid separation is completed after the gas-liquid separation is completed to realize the self-priming function of the composite canned pump; during the working stage, the gas The liquid in the liquid separation chamber no longer flows back to the position of the return hole, and the liquid that has done work is directly discharged through the outlet of the composite canned pump. By using the "open" or "cut-off" of the working fluid in the return hole, the self-priming function is realized and the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
作为一种改进,在喷射器喷嘴入口位置可布置止回阀或者弹力挡片,自吸工作阶段开始时,泵内只有预灌的流体在内循环,无待泵送流体的连续补充,止回阀或弹力挡片两侧(喷射器内部和气液分离室)压差较小,止回阀或弹力挡片在弹簧弹力、弹力挡片弹力或者电磁力作用下处于开启状态,气液分离室内部液体经喷射器喷嘴位置流入喷射器喉管,在此处完成气液混合过程;随自吸阶段的深入,泵内预灌流体经喷射器加速增压、离心叶轮驱动做功、缓冲结构减速增压等过程的持续作用,止回阀或者弹力挡片等结构两侧压差不断增大,直至自吸阶段结束,止回阀在较大压差作用下克服弹簧弹力或者电磁力作用,进入关闭状态。此时,气液分离室内的液体无法再经喷嘴位置进入喷射器,泵内流体的内循环停止。在自吸阶段时,利用喷嘴流入的高速流体和扩散段导致的强负压对导管内气体形成有效的卷吸作用,并在缓冲结构作用下流体减速增压,完成气液分离实现复合屏蔽泵自吸功能;工作阶段时,气液分离室内的液体不再回流至喷嘴位置,直接将做功完成的液体经复合屏蔽泵出口排出。利用对喷嘴进口工作流体的“开启”或“截止”,实现自吸功能的同时,停止实际工作阶段的内循环,从而有力提升泵水力效率。As an improvement, a check valve or elastic baffle can be arranged at the inlet of the injector nozzle. When the self-priming phase starts, only the prefilled fluid circulates in the pump without continuous replenishment of the fluid to be pumped. The pressure difference on both sides of the valve or the elastic flap (inside the injector and the gas-liquid separation chamber) is small, and the check valve or the elastic flap is in an open state under the action of the spring force, the elastic force of the elastic flap, or the electromagnetic force, and the inside of the gas-liquid separation chamber The liquid flows into the throat of the injector through the position of the injector nozzle, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is accelerated and pressurized through the injector, driven by the centrifugal impeller to do work, and the buffer structure decelerates and pressurizes With the continuous action of the process, the pressure difference between the two sides of the check valve or the elastic retainer will continue to increase until the end of the self-priming stage, and the check valve will overcome the spring force or electromagnetic force under the action of the large pressure difference and enter the closed state . At this time, the liquid in the gas-liquid separation chamber can no longer enter the injector through the nozzle position, and the internal circulation of the fluid in the pump stops. In the self-priming stage, the high-speed fluid flowing in from the nozzle and the strong negative pressure caused by the diffuser section form an effective entrainment effect on the gas in the conduit, and under the action of the buffer structure, the fluid decelerates and pressurizes to complete the gas-liquid separation to realize the compound canned pump Self-priming function; during the working stage, the liquid in the gas-liquid separation chamber no longer flows back to the nozzle position, and the liquid that has done work is directly discharged through the outlet of the compound shielded pump. By using the "open" or "cut-off" of the working fluid at the nozzle inlet, the self-priming function is realized while the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
本发明采用直流永磁高速电机,因转速高所以采用小尺寸直流电机驱动较小的离心叶轮,泵体整体尺寸小,直流永磁电机大幅改善常规异步电机的效率问题,通过提高直流电机转速(最高转速在3600rpm以上,甚至可达10000rpm),配合气液混合腔、导流及缓冲结构的设计,实现复合屏蔽泵自吸功能的同时,获得更高的水力效率。同时,直流永磁电机相比传统异步电机具有极高的安全性,当采用36V及以下的直流安全电压时,即使漏电,对人体也无生命威胁,复合屏蔽泵整体尺寸小,结构紧凑,具有广阔的市场应用前景。The present invention adopts a DC permanent magnet high-speed motor, and because of its high speed, a small-sized DC motor is used to drive a smaller centrifugal impeller. The overall size of the pump body is small, and the DC permanent magnet motor greatly improves the efficiency of conventional asynchronous motors. The maximum speed is above 3600rpm, even up to 10000rpm), with the design of the gas-liquid mixing chamber, diversion and buffer structure, it can realize the self-priming function of the compound canned pump and obtain higher hydraulic efficiency at the same time. At the same time, compared with the traditional asynchronous motor, the DC permanent magnet motor has extremely high safety. When the DC safety voltage of 36V and below is used, even if there is an electric leakage, there is no life threat to the human body. The overall size of the composite canned pump is small, the structure is compact, and it has Broad market application prospects.
以下结合附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
如图1,图2和图3所示,本实施例包括泵进口1,气液混合腔2、离心端、导流腔6、缓冲增压腔7、气液分离室8、复合屏蔽泵外壳10和泵出口9,气液混合腔由气液混合腔进口201、气液混合腔室202、回流孔203和气液混合腔出口204组成(图8),离心端具体包括离心叶轮3、离心压水室11、直流永磁电机5(如图9a和图9b所示),其中直流永磁电机转子503与定子502通过屏蔽套501隔离,电机转子503通过电机轴504与离心叶轮3固定相连,直流永磁电机自带电机外壳505,泵体无动密封。泵进口连接气液混合腔进口,气液混合腔出口连接离心端 进口,离心端出口连接缓冲增压腔入口,缓冲增压腔出口连接气液分离室,气液分离室与泵出口相连通。缓冲增压腔与离心叶轮上下分布或者同心分布(图16)。上下分布时,离心端出口通过导流腔连接缓冲增压腔。As shown in Figure 1, Figure 2 and Figure 3, this embodiment includes a pump inlet 1, a gas-liquid mixing chamber 2, a centrifugal end, a diversion chamber 6, a buffer pressurization chamber 7, a gas-liquid separation chamber 8, and a composite canned pump casing 10 and the pump outlet 9, the gas-liquid mixing chamber is composed of the gas-liquid mixing chamber inlet 201, the gas-liquid mixing chamber 202, the return hole 203 and the gas-liquid mixing chamber outlet 204 (Fig. 8), the centrifugal end specifically includes the centrifugal impeller 3, the centrifugal pressure Water chamber 11, DC permanent magnet motor 5 (as shown in Figure 9a and Figure 9b), wherein the DC permanent magnet motor rotor 503 is isolated from the stator 502 through the shielding sleeve 501, and the motor rotor 503 is fixedly connected to the centrifugal impeller 3 through the motor shaft 504, The DC permanent magnet motor has its own motor housing 505, and the pump body has no dynamic seal. The inlet of the pump is connected to the inlet of the gas-liquid mixing chamber, the outlet of the gas-liquid mixing chamber is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber, and the gas-liquid separation chamber is connected to the pump outlet. The buffer pressurization chamber and the centrifugal impeller are distributed up and down or concentrically (Fig. 16). When distributed up and down, the outlet of the centrifugal end is connected to the buffer booster chamber through the diversion chamber.
如图4a和图4b所示,导流腔6包括导流腔底板6-1,导流腔室6-2,导流腔围板6-3;如图5所示,多孔隙层板串联结构的缓冲增压腔包括初级缓冲腔7-1和次级缓冲腔7-2,初级缓冲腔包括初级缓冲腔进口7-100,缓冲翅片7-101,初级缓冲器底板7-102,初级缓冲腔出口7-103,初级缓冲腔出口盖板7-104和初级缓冲腔室7-105;次级缓冲腔7-2包括次级缓冲腔室7-201,次级缓冲腔盖板7-202和次级缓冲腔出口7-203(图6所示)。As shown in Figure 4a and Figure 4b, the diversion cavity 6 includes a diversion cavity bottom plate 6-1, a diversion chamber 6-2, and a diversion cavity coaming plate 6-3; as shown in Figure 5, the porous laminates are connected in series The buffer pressurization chamber of the structure includes a primary buffer chamber 7-1 and a secondary buffer chamber 7-2, and the primary buffer chamber includes a primary buffer chamber inlet 7-100, a buffer fin 7-101, a primary buffer bottom plate 7-102, and a primary buffer chamber. Buffer chamber outlet 7-103, primary buffer chamber outlet cover plate 7-104 and primary buffer chamber 7-105; secondary buffer chamber 7-2 includes secondary buffer chamber 7-201, secondary buffer chamber cover plate 7- 202 and the secondary buffer cavity outlet 7-203 (shown in Figure 6).
如图7所示,缓冲增压腔可存在多种孔隙介质填充结构形式,用于有效降低流体流速,实现流体增压的效果,其中图7a为填充介质为球形颗粒,图7b为丝网状多空隙层板填充结构,图7c为不规则颗粒多空隙填充结构。As shown in Figure 7, the buffer pressurization chamber can have a variety of porous medium filling structures, which are used to effectively reduce the fluid flow rate and achieve the effect of fluid pressurization. Figure 7a shows that the filling medium is spherical particles, and Figure 7b shows that the filling medium is in the shape of a wire mesh The multi-void laminate filling structure, Fig. 7c shows the multi-void filling structure of irregular particles.
自吸复合屏蔽泵处于自吸排气阶段时,泵和驱动电机都被密封在一个被泵送介质充满的复合屏蔽泵泵腔内,气液混合腔、离心端、导流腔、缓冲增压腔及气液分离室内存储有预先灌入的流体。本实施例采用安全性和效率更高的直流永磁电机,相比传统异步电机,直流永磁电机虽然驱动流体获得更高速的工作流体,但使复合屏蔽泵的气液分离更加困难,极易导致高转速叶轮气缚,无法实现复合屏蔽泵的自吸功能。When the self-priming compound canned pump is in the self-priming and exhausting stage, the pump and the driving motor are sealed in a compound canned pump chamber filled with the pumped medium. The gas-liquid mixing chamber, centrifugal end, diversion chamber, buffer booster The chamber and the gas-liquid separation chamber store prefilled fluid. This embodiment uses a DC permanent magnet motor with higher safety and efficiency. Compared with the traditional asynchronous motor, although the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid, it makes the gas-liquid separation of the compound canned pump more difficult and extremely easy. As a result, the high-speed impeller is gas-bound, and the self-priming function of the composite canned pump cannot be realized.
因此,如图10所示,为了避免电机高转速带来的气液分离问题,气液混合腔内混合后的流体受到离心叶轮的高速驱动后,先由离心压水室引流导出进入缓冲增压腔进行缓冲增压,使得自吸阶段的泵内气泡获得更长的自由上浮时间完成气液分离。对于具有多孔隙双层板串联结构的缓冲增压腔,布置有一定排列的缓冲翅片,高速流体经初级缓冲腔缓冲翅片的导流,速度迅速降低并由初级缓冲腔出口排出,流入次级缓冲腔,流体介质进一步减速,并经次级缓冲腔出口排出。次级之后进入气液分离室或者进入下一级缓冲增压腔。将流体从高转速离心叶轮驱动获得的动能通过多级缓冲的方式有效转化为势能,完成工作介质的减速增压,减小水力损失的同时满足气液分离需要。Therefore, as shown in Figure 10, in order to avoid the problem of gas-liquid separation caused by the high speed of the motor, the mixed fluid in the gas-liquid mixing chamber is driven by the high-speed centrifugal impeller, and is first led out by the centrifugal pressure water chamber to enter the buffer pressurization The cavity is buffered and pressurized, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation. For the buffer pressurization chamber with a series structure of porous double-layer plates, a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber. In the secondary buffer chamber, the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. After the secondary stage, it enters the gas-liquid separation chamber or enters the next-stage buffer pressurization chamber. The kinetic energy obtained from the drive of the high-speed centrifugal impeller is effectively converted into potential energy through multi-stage buffering, and the deceleration and pressurization of the working medium is completed, reducing hydraulic loss and meeting the needs of gas-liquid separation.
缓冲增压腔出口流出的流体直接进入气液分离室,气液分离室中流体介质速度由于导流及缓冲增压腔的作用明显降低,工作流体在气液分离室获得充分滞留,实现复合泵的气液分离。如果不设缓冲腔,直流直流永磁电机驱动离心 叶轮后的高速流体无法充分减速,从而导致气液分离无法完成,叶轮气缚现象占据主导,会直接造成自吸失效。同时,如为了保持复合屏蔽泵结构紧凑和较好的缓冲效果,缓冲增压腔的次级缓冲腔、初级缓冲腔可保持同心,次级缓冲腔出口沿周向、径向或者次级缓冲腔盖板一定区域内分布(均匀或者非均匀)。另外,可将缓冲增压腔与离心端保持同心分布(图16所示),能够有效提高整体结构的紧凑程度。The fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure. At the same time, in order to keep the structure of the composite canned pump compact and have a good buffer effect, the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential, radial or secondary buffer chamber The cover plate is distributed (uniformly or non-uniformly) in a certain area. In addition, the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed (as shown in FIG. 16 ), which can effectively improve the compactness of the overall structure.
自吸复合屏蔽泵处于实际工作阶段时,如图11和图17复合屏蔽泵工作阶段流动示意图所示,泵进口管路内的待泵送流体沿复合泵进口被吸入气液混合腔,与回流孔回流的高速工作流体经气液混合腔混合后进入离心端;接着,这部分流体经过离心叶轮的加速增压后获得较高的速度和压力,再从离心压水室排出进入缓冲增压腔进行减速增压,并从缓冲增压腔出口排出,实现工作介质的减速和增压。从缓冲增压腔流出的流体进入气液分离室,一部分流体经复合泵出口排出,完成对流体的泵送;另一部分未排出泵外的有压流体在气液分离室内继续循环流动,为气液混合腔回流孔提供工作流体,气液混合腔内部液面持续失稳,不断夹带泵进口中的待泵送流体进入离心端进口,如此重复上述过程,实现复合屏蔽泵对待泵送流体的正常泵送。在此过程中,缓冲增压腔要求有效减小流动阻力降低压损的同时,实现对离心端出口流体的缓冲增压。When the self-priming compound canned pump is in the actual working stage, as shown in Figure 11 and Figure 17, the flow diagram of the compound canned pump in the working stage, the fluid to be pumped in the pump inlet pipeline is sucked into the gas-liquid mixing chamber along the compound pump inlet, and the backflow The high-speed working fluid returned by the hole enters the centrifugal end after being mixed with the gas-liquid mixing chamber; then, this part of the fluid is accelerated and pressurized by the centrifugal impeller to obtain a higher speed and pressure, and then discharged from the centrifugal pressure water chamber into the buffer pressurization chamber It decelerates and pressurizes, and discharges from the outlet of the buffer pressurization chamber to realize the deceleration and pressurization of the working medium. The fluid flowing out from the buffer pressurization chamber enters the gas-liquid separation chamber, and part of the fluid is discharged through the outlet of the compound pump to complete the pumping of the fluid; the other part of the pressurized fluid that has not been discharged from the pump continues to circulate in the gas-liquid separation chamber to provide gas The return hole of the liquid mixing chamber provides the working fluid. The liquid level inside the gas-liquid mixing chamber continues to be unstable, and the fluid to be pumped in the pump inlet is continuously entrained into the inlet of the centrifugal end. Repeat the above process to realize the normal operation of the compound canned pump for the pumped fluid. pumping. In this process, the buffer pressurization chamber is required to effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end.
如图12和图14所示,气液混合腔回流孔位置可布置止回阀12或者弹力挡片13,自吸工作阶段开始时,泵内只有预灌的流体在内循环,无待泵送流体的连续补充,止回阀或弹力挡片两侧(气液混合腔内部和气液分离室)压差较小,止回阀或弹力挡片在弹簧弹力、弹力挡片弹力或者电磁力作用下处于开启状态,气液分离室内部液体经回流孔位置流入气液混合腔,在此处完成气液混合过程;随自吸阶段的深入,泵内预灌流体经离心叶轮驱动做功、缓冲结构减速增压等过程的持续作用,止回阀或者弹力挡片等结构两侧压差不断增大,直至自吸阶段结束,止回阀在较大压差作用下克服弹簧弹力或者电磁力作用,进入关闭状态;如图13和图15所示,止回阀或者弹力挡片为关闭状态,此时,气液分离室内的液体无法再经回流孔位置进入气液混合腔,泵内流体的内循环停止。在自吸阶段时,利用高转速离心叶轮对入口处流体的扰动,气液混合腔内预灌入流体界面失稳,对气液混合腔内气体形成有效的夹带作用,随后这部分气液混合流体在高转速离心叶轮牵引下进入离心端入口,经离心叶轮增压加 速、缓冲增压腔减速增压,并在气液分离完成气液分离实现复合屏蔽泵自吸功能;工作阶段时,气液分离室内的液体不再回流至回流孔位置,直接将做功完成的液体经复合屏蔽泵出口排出。利用对回流孔工作流体的“开启”或“截止”,实现自吸功能的同时,停止实际工作阶段的内循环,从而有力提升泵水力效率。As shown in Figure 12 and Figure 14, a check valve 12 or an elastic stopper 13 can be arranged at the position of the return hole of the gas-liquid mixing chamber. Continuous replenishment of fluid, the pressure difference between the two sides of the check valve or elastic retainer (inside the gas-liquid mixing chamber and the gas-liquid separation chamber) is small, and the check valve or elastic retainer is under the action of spring elasticity, elastic retainer elastic force or electromagnetic force In the open state, the liquid inside the gas-liquid separation chamber flows into the gas-liquid mixing chamber through the position of the return hole, where the gas-liquid mixing process is completed; as the self-priming stage progresses, the pre-filling fluid in the pump is driven by the centrifugal impeller to do work, and the buffer structure decelerates With the continuous effect of pressurization and other processes, the pressure difference between the two sides of the structure such as the check valve or the elastic retainer will continue to increase until the end of the self-priming stage. Closed state; as shown in Figure 13 and Figure 15, the check valve or the elastic flap is in the closed state. At this time, the liquid in the gas-liquid separation chamber can no longer enter the gas-liquid mixing chamber through the position of the return hole, and the internal circulation of the fluid in the pump stop. In the self-priming stage, the disturbance of the fluid at the inlet by the high-speed centrifugal impeller destabilizes the pre-filled fluid interface in the gas-liquid mixing chamber, which effectively entrains the gas in the gas-liquid mixing chamber, and then this part of the gas-liquid mixture The fluid enters the inlet of the centrifugal end under the traction of the high-speed centrifugal impeller, and is boosted and accelerated by the centrifugal impeller, decelerated and pressurized by the buffer booster chamber, and the gas-liquid separation is completed after the gas-liquid separation is completed to realize the self-priming function of the composite canned pump; during the working stage, the gas The liquid in the liquid separation chamber no longer flows back to the position of the return hole, and the liquid that has done work is directly discharged through the outlet of the composite canned pump. By using the "open" or "cut-off" of the working fluid in the return hole, the self-priming function is realized and the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
如图18所示,本发明的自吸式复合屏蔽泵还可与单个离心泵形成并联结构的泵组20。自吸式复合屏蔽泵203与离心泵206共享泵组进口201和泵组出口202,即泵组进口201分别连通自吸式复合屏蔽泵进口204和离心泵进口207;自吸式复合屏蔽泵出口205和离心泵出口208分别连通泵组出口202。该泵组在自吸排气阶段不影响排气,在非自吸正常工作阶段提升泵的性能,满足不同应用需求。As shown in FIG. 18 , the self-priming compound canned pump of the present invention can also form a parallel pump group 20 with a single centrifugal pump. The self-priming composite canned pump 203 and the centrifugal pump 206 share the pump group inlet 201 and the pump group outlet 202, that is, the pump group inlet 201 is respectively connected to the self-priming composite canned pump inlet 204 and the centrifugal pump inlet 207; the self-priming composite canned pump outlet 205 and the centrifugal pump outlet 208 are connected to the pump group outlet 202 respectively. The pump set does not affect the exhaust during the self-priming and exhausting stage, and improves the performance of the pump during the non-self-priming normal working stage to meet different application requirements.
如图19、图20和图21所示,本实施例具体包括泵进口1,喷射器、离心端、导流腔10、缓冲增压腔11、气液分离室12、复合屏蔽泵外壳14和泵出口13,喷射器由喷射器进口2、导管3、喷嘴4、喉管5和扩散段6组成(如图22),离心端具体包括离心叶轮7、离心导叶8、离心压水室15、直流永磁电机9(如图23a和图23b所示),其中电机转子93与定子92通过屏蔽套91隔离,电机转子93通过电机轴94与离心叶轮7固定相连,直流永磁电机自带电机外壳95,泵体无动密封。泵进口连接喷射器进口,喷射器的扩散段连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通。缓冲增压腔与离心叶轮上下分布或者同心分布。上下分布时,离心端出口通过导流腔连接缓冲增压腔。As shown in Figure 19, Figure 20 and Figure 21, this embodiment specifically includes a pump inlet 1, an injector, a centrifugal end, a diversion chamber 10, a buffer pressurization chamber 11, a gas-liquid separation chamber 12, a composite canned pump casing 14 and The pump outlet 13, the ejector is composed of the ejector inlet 2, the conduit 3, the nozzle 4, the throat pipe 5 and the diffuser section 6 (as shown in Figure 22), and the centrifugal end specifically includes the centrifugal impeller 7, the centrifugal guide vane 8, and the centrifugal pressure water chamber 15 1. DC permanent magnet motor 9 (as shown in Figure 23a and Figure 23b), wherein the motor rotor 93 is isolated from the stator 92 through the shielding sleeve 91, the motor rotor 93 is fixedly connected with the centrifugal impeller 7 through the motor shaft 94, and the DC permanent magnet motor comes with Motor housing 95, the pump body has no dynamic seal. The inlet of the pump is connected to the inlet of the injector, the diffusion section of the injector is connected to the inlet of the centrifugal end, the outlet of the centrifugal end is connected to the inlet of the buffer booster chamber, the outlet of the buffer booster chamber is connected to the gas-liquid separation chamber, and the gas-liquid separation chamber is connected to the pump outlet Pass. The buffer pressurization chamber and the centrifugal impeller are distributed up and down or concentrically. When distributed up and down, the outlet of the centrifugal end is connected to the buffer booster chamber through the diversion chamber.
自吸复合屏蔽泵处于自吸排气阶段时,泵和直流永磁电机都被密封在一个被泵送介质充满的复合屏蔽泵泵腔内,喷射器、离心端、导流腔、缓冲增压腔及气液分离室内存储有预先灌入的流体。本实施例采用安全性和效率更高的直流永磁电机,相比传统异步电机,直流永磁电机虽然驱动流体获得更高速的工作流体,但使复合屏蔽泵的气液分离更加困难,极易导致高转速叶轮气缚,无法实现复合屏蔽泵的自吸功能。When the self-priming compound canned pump is in the self-priming and exhausting stage, the pump and the DC permanent magnet motor are sealed in a compound canned pump chamber filled with the pumped medium, and the ejector, centrifugal end, diversion chamber, buffer booster The chamber and the gas-liquid separation chamber store prefilled fluid. This embodiment uses a DC permanent magnet motor with higher safety and efficiency. Compared with the traditional asynchronous motor, although the DC permanent magnet motor drives the fluid to obtain a higher-speed working fluid, it makes the gas-liquid separation of the compound canned pump more difficult and extremely easy. As a result, the high-speed impeller is gas-bound, and the self-priming function of the composite canned pump cannot be realized.
因此,如图24所示,为了避免直流永磁电机高转速带来的气液分离问题,喷射器混合后的流体受到离心叶轮的高速驱动后,先由离心压水室引流导出经导流腔后进入缓冲增压腔进行缓冲增压,使得自吸阶段的泵内气泡获得更长的自由上浮时间完成气液分离。对于具有多孔隙双层板串联结构的缓冲增压腔, 布置有一定排列的缓冲翅片,高速流体经初级缓冲腔缓冲翅片的导流,速度迅速降低并由初级缓冲腔出口排出,流入次级缓冲腔,流体介质进一步减速,并经次级缓冲腔出口排出。之后进入气液分离室或者进入下一级缓冲增压腔。从而能够将流体从高转速离心叶轮驱动获得的动能通过多级缓冲的方式有效转化为势能,完成工作介质的减速增压,减小水力损失的同时满足气液分离需要。Therefore, as shown in Figure 24, in order to avoid the problem of gas-liquid separation caused by the high speed of the DC permanent magnet motor, the fluid mixed in the injector is driven by the centrifugal impeller at high speed, and then firstly drained by the centrifugal pressure water chamber and led out through the guide chamber After that, it enters the buffer pressurization chamber for buffer pressurization, so that the air bubbles in the pump in the self-priming stage have a longer free floating time to complete the gas-liquid separation. For the buffer pressurization chamber with a series structure of porous double-layer plates, a certain arrangement of buffer fins is arranged, and the high-speed fluid is guided by the buffer fins of the primary buffer chamber, and the speed decreases rapidly and is discharged from the outlet of the primary buffer chamber and flows into the secondary buffer chamber. In the secondary buffer chamber, the fluid medium is further decelerated and discharged through the outlet of the secondary buffer chamber. Then enter the gas-liquid separation chamber or enter the next stage buffer pressurization chamber. In this way, the kinetic energy obtained by the fluid driven by the high-speed centrifugal impeller can be effectively converted into potential energy through multi-stage buffering, so as to complete the deceleration and pressurization of the working medium, reduce hydraulic loss and meet the needs of gas-liquid separation.
缓冲增压腔出口流出的流体直接进入气液分离室,气液分离室中流体介质速度由于导流及缓冲增压腔的作用明显降低,工作流体在气液分离室获得充分滞留,实现复合泵的气液分离。如果不设缓冲腔,直流永磁电机驱动离心叶轮后的高速流体无法充分减速,从而导致气液分离无法完成,叶轮气缚现象占据主导,会直接造成自吸失效。同时,如为了保持复合屏蔽泵结构紧凑和较好的缓冲效果,缓冲增压腔的次级缓冲腔、初级缓冲腔可保持同心,次级缓冲腔出口沿周向、径向或者次级缓冲腔盖板一定区域内分布(均匀或者非均匀)。另外,可将缓冲增压腔与离心端保持同心分布(图30所示,图中缓冲翅片11-101,初级缓冲腔出口11-103,次级缓冲腔出口11-203),能够有效提高整体结构的紧凑程度。The fluid flowing out of the outlet of the buffer pressurization chamber directly enters the gas-liquid separation chamber, and the velocity of the fluid medium in the gas-liquid separation chamber is significantly reduced due to the effect of diversion and buffer pressurization chamber, and the working fluid is fully retained in the gas-liquid separation chamber, realizing the compound pump gas-liquid separation. If there is no buffer chamber, the high-speed fluid behind the centrifugal impeller driven by the DC permanent magnet motor cannot be fully decelerated, resulting in the inability to complete the gas-liquid separation, and the impeller gas binding phenomenon will dominate, which will directly cause self-priming failure. At the same time, in order to keep the structure of the composite canned pump compact and have a good buffer effect, the secondary buffer chamber and the primary buffer chamber of the buffer booster chamber can be kept concentric, and the outlet of the secondary buffer chamber is along the circumferential, radial or secondary buffer chamber The cover plate is distributed (uniformly or non-uniformly) in a certain area. In addition, the buffer pressurization chamber and the centrifugal end can be kept concentrically distributed (as shown in Figure 30, buffer fins 11-101 in the figure, primary buffer chamber outlet 11-103, and secondary buffer chamber outlet 11-203), which can effectively improve The compactness of the overall structure.
自吸复合屏蔽泵处于实际工作阶段时,如图25和图31复合屏蔽泵工作阶段流动示意图所示,泵进口管路内的待泵送流体沿复合泵进口被吸入喷射器,与喷嘴射出的高速工作流体经喷射器喉管加速混合和扩散段减速增压后进入离心端;接着,这部分流体经过离心叶轮的加速增压后获得较高的速度和压力,再从离心压水室排出进入缓冲增压腔进行减速增压,并从缓冲增压腔出口排出,实现工作介质的减速和增压。经缓冲增压腔出口流出的流体进入气液分离室,一部分流体经复合泵出口排出,另一部分未排出泵体外的有压流体在气液分离室内继续循环流动,为喷射器喷嘴提供工作流体,在喷嘴出口附近形成的强负压持续卷吸泵进口的待泵送流体,如此重复上述过程,实现复合屏蔽泵对待泵送流体的正常泵送。在此过程中,缓冲增压腔能够有效减小流动阻力降低压损的同时,实现对离心端出口流体的缓冲增压。When the self-priming compound canned pump is in the actual working stage, as shown in Figure 25 and Figure 31, the flow schematic diagram of the compound canned pump in the working stage, the fluid to be pumped in the pump inlet pipeline is sucked into the injector along the compound pump inlet, and the fluid ejected from the nozzle The high-speed working fluid enters the centrifugal end after being accelerated and mixed by the ejector throat and decelerated and pressurized by the diffusion section; then, this part of the fluid is accelerated and pressurized by the centrifugal impeller to obtain a higher speed and pressure, and then discharged from the centrifugal pressure water chamber into the The buffer pressurization chamber decelerates and pressurizes, and discharges from the outlet of the buffer pressurization chamber to realize the deceleration and pressurization of the working medium. The fluid flowing out from the outlet of the buffer pressurization chamber enters the gas-liquid separation chamber, part of the fluid is discharged through the outlet of the compound pump, and the other part of the pressurized fluid that has not been discharged from the pump body continues to circulate in the gas-liquid separation chamber to provide working fluid for the injector nozzle. The strong negative pressure formed near the outlet of the nozzle continues to entrain the fluid to be pumped at the pump inlet, and the above process is repeated in this way to realize the normal pumping of the fluid to be pumped by the composite canned pump. During this process, the buffer pressurization chamber can effectively reduce the flow resistance and reduce the pressure loss, and at the same time realize the buffer pressurization of the fluid at the outlet of the centrifugal end.
如图26和图28所示,喷射器喷嘴入口位置可布置止回阀16或者弹力挡片17,自吸工作阶段开始时,泵内只有预灌的流体在内循环,无待泵送流体的连续补充,止回阀或者弹力挡片两侧(喷射器内部和气液分离室)压差较小,止回阀或者弹力挡片在弹簧弹力、弹力挡片弹力或者电磁力作用下处于开启状 态,气液分离室内部液体经喷射器喷嘴位置流入喷射器喉管,在此处完成气液混合过程。随自吸阶段的深入,泵内预灌流体经喷射器加速增压、离心叶轮驱动做功、缓冲结构减速增压等过程的持续作用,止回阀或者弹力挡片结构两侧压差不断增大,直至自吸阶段结束,止回阀或者弹力挡片结构在较大压差作用下克服弹簧弹力或者电磁力作用,进入关闭状态。如图27和图29所示,止回阀或者弹力挡片为关闭状态,此时,气液分离室内的液体无法再经喷嘴位置进入喷射器,泵内流体的内循环停止。在自吸阶段时,利用喷嘴流入的高速流体和扩散段导致的强负压对导管内气体形成有效的卷吸作用,并在缓冲结构作用下流体减速增压,完成气液分离实现复合屏蔽泵自吸功能;工作阶段时,气液分离室内的液体不再回流至喷嘴位置,直接将做功完成的液体经复合屏蔽泵出口排出。利用对喷嘴进口工作流体的“开启”或“截止”,实现自吸功能的同时,停止实际工作阶段的内循环,从而有力提升泵水力效率。As shown in Figure 26 and Figure 28, a check valve 16 or an elastic baffle 17 can be arranged at the inlet of the injector nozzle. When the self-priming working stage starts, only the prefilled fluid circulates in the pump, and there is no fluid to be pumped. Continuous replenishment, the pressure difference on both sides of the check valve or elastic flap (inside the injector and the gas-liquid separation chamber) is small, and the check valve or elastic flap is in the open state under the action of spring force, elastic flap elastic force or electromagnetic force, The liquid inside the gas-liquid separation chamber flows into the throat of the injector through the position of the injector nozzle, where the gas-liquid mixing process is completed. With the deepening of the self-priming stage, the pressure difference between the two sides of the check valve or the elastic flap structure continues to increase due to the continuous action of the pre-filling fluid in the pump through the process of accelerating and boosting the ejector, driving the centrifugal impeller to do work, and decelerating and boosting the buffer structure. , until the end of the self-priming stage, the check valve or elastic stopper structure overcomes the spring force or electromagnetic force under the action of a large pressure difference and enters the closed state. As shown in Figure 27 and Figure 29, the check valve or the elastic flap is closed, at this time, the liquid in the gas-liquid separation chamber can no longer enter the ejector through the nozzle position, and the internal circulation of the fluid in the pump stops. In the self-priming stage, the high-speed fluid flowing in from the nozzle and the strong negative pressure caused by the diffuser section form an effective entrainment effect on the gas in the conduit, and under the action of the buffer structure, the fluid decelerates and pressurizes to complete the gas-liquid separation to realize the compound canned pump Self-priming function; during the working stage, the liquid in the gas-liquid separation chamber no longer flows back to the nozzle position, and the liquid that has done work is directly discharged through the outlet of the compound shielded pump. By using the "open" or "cut-off" of the working fluid at the nozzle inlet, the self-priming function is realized while the internal circulation in the actual working stage is stopped, thereby effectively improving the hydraulic efficiency of the pump.
综上本发明保留了屏蔽泵整体结构紧凑、一体化程度高的特点,同时在不增加泵运行噪音的前提下,通过直流永磁电机驱动离心叶轮并匹配缓冲增压腔和气液混合腔(或喷射器)实现了屏蔽泵高转速工况下的气液分离和自吸并提高其水力特性,吸程最大可达9m以上,解决了高转速小泵腔内的气液分离技术难题。To sum up, the present invention retains the characteristics of compact overall structure and high degree of integration of the canned pump. At the same time, on the premise of not increasing the operating noise of the pump, the centrifugal impeller is driven by a DC permanent magnet motor and matched with a buffer booster chamber and a gas-liquid mixing chamber (or Ejector) realizes the gas-liquid separation and self-priming of the canned pump under high-speed working conditions and improves its hydraulic characteristics.
以上结合附图对本发明的具体实施方式作了说明,但这些说明不能被理解为限制了本发明的范围,本发明的保护范围由随附的权利要求书限定,任何在本发明权利要求基础上的改动都是本发明的保护范围。The specific embodiment of the present invention has been described above in conjunction with the accompanying drawings, but these descriptions can not be interpreted as limiting the scope of the present invention, the protection scope of the present invention is defined by the appended claims, any claims on the basis of the present invention All modifications are within the protection scope of the present invention.

Claims (10)

  1. 直流永磁式自吸复合屏蔽泵,其特征在于:The DC permanent magnet self-priming compound canned pump is characterized in that:
    包括泵进口、气液混合腔、离心端、缓冲增压腔、气液分离室和泵出口,泵进口连接气液混合腔进口,气液混合腔出口连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通;Including pump inlet, gas-liquid mixing chamber, centrifugal end, buffer booster chamber, gas-liquid separation chamber and pump outlet. The inlet of the pressure chamber is connected, the outlet of the buffer pressurization chamber is connected with the gas-liquid separation chamber, and the gas-liquid separation chamber is connected with the pump outlet;
    所述的离心端具体包括直流永磁电机、离心叶轮和离心压水室,离心叶轮位于离心压水室内,且与直流永磁电机的转子相连,直流永磁电机转子与定子通过屏蔽套隔离;所述的直流永磁电机最高转速至少达到3600转/分钟;The centrifugal end specifically includes a DC permanent magnet motor, a centrifugal impeller and a centrifugal pressurized water chamber. The centrifugal impeller is located in the centrifugal pressurized water chamber and is connected to the rotor of the DC permanent magnet motor. The rotor of the DC permanent magnet motor is isolated from the stator through a shielding sleeve; The maximum speed of the DC permanent magnet motor reaches at least 3600 rpm;
    所述的缓冲增压腔用于将离心端出口高速有压流体快速降速并增压;在排气自吸阶段,降低气液混合流体流速的同时消减气泡破碎;在非排气阶段,降低流动压损的同时实现对离心端出口流体的缓冲增压;The buffer pressurization chamber is used to quickly decelerate and pressurize the high-speed pressurized fluid at the outlet of the centrifugal end; in the exhaust and self-priming stage, reduce the flow rate of the gas-liquid mixed fluid while reducing bubble breakage; in the non-exhaust stage, reduce While the flow pressure loss is achieved, the buffer pressurization of the outlet fluid of the centrifugal end is realized;
    所述的气液混合腔带有回流孔,通过所述的回流孔与气液分离室联通。The gas-liquid mixing chamber has a return hole, and communicates with the gas-liquid separation chamber through the return hole.
  2. 直流永磁式自吸复合屏蔽泵,其特征在于:The DC permanent magnet self-priming compound canned pump is characterized in that:
    包括泵进口、喷射器、离心端、缓冲增压腔、气液分离室和泵出口,泵进口连接喷射器进口,喷射器的扩散段连接离心端进口,离心端出口与缓冲增压腔入口相连通,缓冲增压腔出口与气液分离室相连通,气液分离室与泵出口相连通Including pump inlet, injector, centrifugal end, buffer pressurization chamber, gas-liquid separation chamber and pump outlet, the pump inlet is connected to the injector inlet, the diffuser section of the ejector is connected to the centrifugal end inlet, and the centrifugal end outlet is connected to the buffer pressurization chamber inlet The outlet of the buffer pressurization chamber is connected with the gas-liquid separation chamber, and the gas-liquid separation chamber is connected with the pump outlet
    所述的离心端具体包括直流永磁电机、离心叶轮和离心压水室,离心叶轮位于离心压水室内,且与直流永磁电机的转子相连,直流永磁电机转子与定子通过屏蔽套隔离;所述的直流永磁电机最高转速至少达到3600转/分钟;The centrifugal end specifically includes a DC permanent magnet motor, a centrifugal impeller and a centrifugal pressurized water chamber. The centrifugal impeller is located in the centrifugal pressurized water chamber and is connected to the rotor of the DC permanent magnet motor. The rotor of the DC permanent magnet motor is isolated from the stator through a shielding sleeve; The maximum speed of the DC permanent magnet motor reaches at least 3600 rpm;
    所述的缓冲增压腔用于将离心端出口高速有压流体快速降速并增压;在排气自吸阶段,降低气液混合流体流速的同时消减气泡破碎;在非排气阶段,降低流动压损的同时实现对离心端出口流体的缓冲增压;The buffer pressurization chamber is used to quickly decelerate and pressurize the high-speed pressurized fluid at the outlet of the centrifugal end; in the exhaust and self-priming stage, reduce the flow rate of the gas-liquid mixed fluid while reducing bubble breakage; in the non-exhaust stage, reduce While the flow pressure loss is achieved, the buffer pressurization of the outlet fluid of the centrifugal end is realized;
    所述的喷射器通过喷嘴与所述的气液分离室联通。The injector communicates with the gas-liquid separation chamber through a nozzle.
  3. 根据权利要求1或2所述的直流永磁式自吸复合屏蔽泵,其特征在于:所述的缓冲增压腔出口在平面内沿周向或径向分布,或者在空间上布置孔隙。According to claim 1 or 2, the DC permanent magnet self-priming compound canned pump is characterized in that: the outlet of the buffer pressurization chamber is distributed along the circumferential or radial direction in the plane, or the pores are arranged in space.
  4. 根据权利要求1或2所述的直流永磁式自吸复合屏蔽泵,其特征在于: 所述的缓冲增压腔为多孔隙层板串联结构、多孔隙空间结构、多孔隙介质填充结构、单个迂回流道组合的结构或者多个迂回流道组合的结构。According to claim 1 or 2, the DC permanent magnet self-priming composite canned pump is characterized in that: the buffer pressurization chamber is a series structure of porous laminates, a porous space structure, a porous medium filling structure, a single The structure of the combination of circuitous channels or the structure of a combination of multiple circuitous channels.
  5. 根据权利要求4所述的直流永磁式自吸复合屏蔽泵,其特征在于:所述的多孔隙层板串联结构的缓冲增压腔内增设固定式或者转动式导叶,或者将缓冲增压腔进出口设置为可转动导叶。The DC permanent magnet self-priming compound canned pump according to claim 4, characterized in that: fixed or rotating guide vanes are added in the buffer booster cavity of the series structure of porous laminates, or the buffer booster The inlet and outlet of the cavity are set as rotatable guide vanes.
  6. 根据权利要求1或2所述的直流永磁式自吸复合屏蔽泵,其特征在于:所述缓冲增压腔与离心叶轮上下分布或者同心分布;上下分布时,离心端出口通过导流腔联通缓冲增压腔。According to claim 1 or 2, the DC permanent magnet self-priming compound shielded pump is characterized in that: the buffer pressurization chamber and the centrifugal impeller are distributed up and down or concentrically; when distributed up and down, the outlet of the centrifugal end communicates through the diversion chamber Buffer plenum chamber.
  7. 根据权利要求1所述的直流永磁式自吸复合屏蔽泵,其特征在于:所述气液混合腔的回流孔位置布置止回阀,当复合屏蔽泵自吸阶段结束后,止回阀在气液混合腔内外压差的驱动下关闭,气液分离室内的液体无法再经回流孔位置进入气液混合腔室内部,泵内循环流动截止。The DC permanent magnet self-priming compound shielded pump according to claim 1, characterized in that: a check valve is arranged at the return hole of the gas-liquid mixing chamber, and when the self-priming stage of the compound shielded pump ends, the check valve Driven by the pressure difference inside and outside the gas-liquid mixing chamber, the liquid in the gas-liquid separation chamber can no longer enter the gas-liquid mixing chamber through the position of the return hole, and the circulating flow in the pump is cut off.
  8. 根据权利要求2所述的自吸式复合屏蔽泵,其特征在于:所述喷射器喷嘴入口位置布置止回阀,当复合屏蔽泵自吸阶段结束后,止回阀在喷射器内外压差的驱动下关闭,气液分离室内的液体无法再经喷嘴位置进入喷射器内部,泵内循环流动截止。The self-priming compound canned pump according to claim 2, characterized in that: a check valve is arranged at the inlet of the injector nozzle, and when the self-priming stage of the compound canned pump is completed, the check valve is within the pressure difference between the inside and outside of the injector. Closed by driving, the liquid in the gas-liquid separation chamber can no longer enter the injector through the nozzle position, and the circulation flow in the pump is cut off.
  9. 根据权利要求1或2所述的直流永磁式自吸复合屏蔽泵,其特征在于:所述的缓冲增压腔至少一个、离心端至少一个、离心端出口至少一个。The DC permanent magnet self-priming compound canned pump according to claim 1 or 2, characterized in that: there is at least one buffer pressurization chamber, at least one centrifugal end, and at least one centrifugal end outlet.
  10. 一种组合式自吸式复合屏蔽泵,包括至少一个权利要求1至9中任一项所述的自吸式复合屏蔽泵以及至少一个离心泵,其特征在于:所述自吸式复合屏蔽泵和离心泵的进口并联,自吸式复合屏蔽泵和离心泵的出口并联。A combined self-priming compound canned pump, comprising at least one self-priming compound canned pump according to any one of claims 1 to 9 and at least one centrifugal pump, characterized in that: the self-priming compound canned pump It is connected in parallel with the inlet of the centrifugal pump, and the outlet of the self-priming composite canned pump is connected in parallel with the centrifugal pump.
PCT/CN2022/070623 2021-07-05 2022-01-07 Direct current permanent magnet self-priming composite shielding pump WO2023279689A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202110756107.9 2021-07-05
CN202110758493.5 2021-07-05
CN202110758493.5A CN113389739B (en) 2021-07-05 2021-07-05 Direct-current permanent magnet type self-suction composite shield pump with gas-liquid mixing cavity
CN202110756107.9A CN113357159B (en) 2021-07-05 2021-07-05 Self-suction type composite shield pump based on direct-current permanent magnet motor

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Publication number Priority date Publication date Assignee Title
CN2205459Y (en) * 1993-09-18 1995-08-16 浙江义乌石油油泵厂 Self suction centrifugal oil pump for oil tank automobile
JP2000274388A (en) * 1999-03-19 2000-10-03 Matsushita Electric Ind Co Ltd Self-priming pump
JP2000345987A (en) * 1999-06-07 2000-12-12 Matsushita Electric Ind Co Ltd Self-priming pump
CN106481568A (en) * 2016-12-13 2017-03-08 浙江新控泵业有限公司 Self-priming shields combination pump
CN108019359A (en) * 2017-12-29 2018-05-11 台州天计流体科技有限公司 Jet centrifugal pump with separate mesh enhancing self-priming
CN108050076A (en) * 2017-12-14 2018-05-18 台州天计流体科技有限公司 Self-priming centrifugal multistage pump multiple centrifugal pump with mutative scale separate mesh
CN208966609U (en) * 2018-07-23 2019-06-11 台州阳光电机泵业有限公司 Gas-liquid water conservancy diversion separate type self priming pump
CN113357159A (en) * 2021-07-05 2021-09-07 陈荣国 Self-suction type composite shield pump based on direct-current permanent magnet motor
CN113389739A (en) * 2021-07-05 2021-09-14 陈荣国 Direct-current permanent magnet type self-suction composite shield pump with gas-liquid mixing cavity

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2205459Y (en) * 1993-09-18 1995-08-16 浙江义乌石油油泵厂 Self suction centrifugal oil pump for oil tank automobile
JP2000274388A (en) * 1999-03-19 2000-10-03 Matsushita Electric Ind Co Ltd Self-priming pump
JP2000345987A (en) * 1999-06-07 2000-12-12 Matsushita Electric Ind Co Ltd Self-priming pump
CN106481568A (en) * 2016-12-13 2017-03-08 浙江新控泵业有限公司 Self-priming shields combination pump
CN108050076A (en) * 2017-12-14 2018-05-18 台州天计流体科技有限公司 Self-priming centrifugal multistage pump multiple centrifugal pump with mutative scale separate mesh
CN108019359A (en) * 2017-12-29 2018-05-11 台州天计流体科技有限公司 Jet centrifugal pump with separate mesh enhancing self-priming
CN208966609U (en) * 2018-07-23 2019-06-11 台州阳光电机泵业有限公司 Gas-liquid water conservancy diversion separate type self priming pump
CN113357159A (en) * 2021-07-05 2021-09-07 陈荣国 Self-suction type composite shield pump based on direct-current permanent magnet motor
CN113389739A (en) * 2021-07-05 2021-09-14 陈荣国 Direct-current permanent magnet type self-suction composite shield pump with gas-liquid mixing cavity

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