WO2023273901A1 - Non-linear metal oxide rod-shaped resistor and preparation method therefor - Google Patents

Non-linear metal oxide rod-shaped resistor and preparation method therefor Download PDF

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Publication number
WO2023273901A1
WO2023273901A1 PCT/CN2022/099125 CN2022099125W WO2023273901A1 WO 2023273901 A1 WO2023273901 A1 WO 2023273901A1 CN 2022099125 W CN2022099125 W CN 2022099125W WO 2023273901 A1 WO2023273901 A1 WO 2023273901A1
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rod
shaped resistor
resistor
shaped
metal oxide
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PCT/CN2022/099125
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French (fr)
Chinese (zh)
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谢清云
蒙晓记
胡小定
甘雨
迟秀才
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西安西电避雷器有限责任公司
中国西电电气股份有限公司
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Publication of WO2023273901A1 publication Critical patent/WO2023273901A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/10Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
    • H01C7/105Varistor cores
    • H01C7/108Metal oxide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/06Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/06Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
    • H01C17/075Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thin film techniques
    • H01C17/10Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thin film techniques by flame spraying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/30Apparatus or processes specially adapted for manufacturing resistors adapted for baking
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/10Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
    • H01C7/12Overvoltage protection resistors

Definitions

  • the invention relates to the technical field of manufacturing nonlinear metal oxide resistors (varistors) for high-voltage arresters, and relates to a method for preparing nonlinear metal oxide rod-shaped resistors.
  • the invention also relates to a non-linear metal oxide rod-shaped resistor for a high-voltage arrester prepared by the preparation method.
  • Nonlinear metal oxide resistors are the core components of metal oxide arresters, and thus are the key components that determine the performance of the arrester. In the current production and manufacture of arresters, it is necessary to combine multiple pie-shaped or ring-shaped resistors, each of which needs to be formed, ground and sprayed with aluminum.
  • nonlinear metal oxide resistors adopts axial dry pressing and "vertical firing” methods.
  • pressure is applied in the axial direction. Due to the friction between the green body and the mold, it is difficult to form a high-height-diameter resistor with uniform density; It increases the amount of deformation, and it is difficult to meet the technical requirements; therefore, the ratio of the height to diameter of the produced resistors is generally relatively low, most of which are between 0.2 and 0.8, and the maximum does not exceed 2, all of which are in the shape of discs or rings. Therefore, it is called “resistor sheet”.
  • the object of the present invention is to provide a method for preparing a nonlinear metal oxide rod resistor.
  • a method for preparing a nonlinear metal oxide rod resistor On the basis of adopting the isostatic pressing forming technology, changing the dry pressing forming method and the sintering method, a nonlinear metal oxide rod-shaped resistor with a large aspect ratio is obtained.
  • Another object of the present invention is to provide a nonlinear metal oxide rod-shaped resistor with a large aspect ratio obtained by the preparation method.
  • the present invention provides the following technical solutions:
  • a method for preparing a nonlinear metal oxide rod-shaped resistor comprising the steps of:
  • the rod-shaped resistor green body is made by isostatic pressing and/or dry pressing along the radial direction of the green body, specifically:
  • a rod-shaped resistor blank is pressed separately along the radial direction of the blank by dry pressing;
  • first preform by dry pressing, and then press into a rod-shaped resistor body by isostatic pressing.
  • the isostatic pressing method includes dry bag forming and wet bag forming.
  • the molding pressure of the dry pressing method is 30-100 MPa
  • the molding pressure of the isostatic pressing method is 50-200 MPa.
  • sintering the rod-shaped resistor green body to obtain the rod-shaped resistor semi-finished product is specifically: placing the rod-shaped resistor green body on the supporting surface of the refractory supporting structure For sintering, the refractory supporting structure positions the rod-shaped resistor green body.
  • the supporting surface of the refractory supporting structure is a V-shaped groove surface or a U-shaped groove surface or a plane.
  • an insulating coating is applied on the surrounding surface, and the two ends are ground, and the insulating coating is organic polymer or inorganic glass.
  • the present invention also provides a nonlinear metal oxide rod-shaped resistor, which is prepared by the preparation method described in any of the above items, and the shape of the section perpendicular to the axial direction of the nonlinear metal oxide rod-shaped resistor is be circular, elliptical or polygonal.
  • the circular section diameter or the circumscribed circle diameter of the section of the non-linear metal oxide rod resistor is 20 mm to 80 mm.
  • the aspect ratio of the nonlinear metal oxide rod resistor is not less than 2.
  • the method for preparing a nonlinear metal oxide rod-shaped resistor provided by the present application, the steps include: S100, making a rod-shaped resistor green body by isostatic pressing or dry pressing along the radial direction; S200, The rod-shaped resistor body is sintered to obtain a semi-finished rod-shaped resistor; S300, spraying aluminum electrodes on both ends of the semi-finished rod-shaped resistor to obtain a non-linear metal oxide rod-shaped resistor.
  • the green body is formed by isostatic pressing and/or pressed along the radial direction of the green body to form a rod-shaped resistor green body, and finally a non-linear metal oxide body with a relatively large height and diameter is obtained.
  • the linear metal oxide rod-shaped resistor can not only form a rod-shaped green body more easily, but also make the density of the pressed rod-shaped resistor green body more uniform.
  • the use of cold isostatic pressing can make the green body uniform in all directions, so it can also be pressed into a nonlinear metal oxide rod-shaped resistor with a large height-to-diameter ratio and uniform density.
  • the present invention compared with the existing "vertical firing" method for sintering rod-shaped resistors, due to gravity and high-temperature load softening, the lower part of the rod-shaped resistors will be greatly deformed. Therefore, the present invention adopts Design a refractory support structure with a V-shaped groove surface or a U-shaped groove surface or a plane, and lay the non-linear metal oxide rod-shaped resistor body flat on the refractory support structure to reduce the deformation caused by sintering.
  • the method provided by the invention can obtain a nonlinear metal oxide rod-shaped resistor with a large height-to-diameter ratio. Compared with the existing resistor sheet, it greatly reduces the workload of glazing, painting, grinding, and aluminum spraying assembly, and also reduces the The amount of grinding produced during the grinding process can improve the utilization rate of raw materials.
  • the non-linear metal oxide rod-shaped resistor provided by the present invention can simplify the structure of the arrester due to the large height-to-diameter ratio of the non-linear metal oxide rod-shaped resistor, reduce the workload such as matching and grouping, and improve the production efficiency of the arrester.
  • a nonlinear metal oxide rod resistor can be a lightning arrester.
  • FIG. 1 is a schematic flow diagram of a method for preparing a nonlinear metal oxide rod-shaped resistor provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a nonlinear metal oxide rod resistor provided by an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram of a second nonlinear metal oxide rod resistor provided by an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a third nonlinear metal oxide rod resistor provided by an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a fourth nonlinear metal oxide rod resistor provided by an embodiment of the present invention.
  • Fig. 6 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in the preparation method of a nonlinear metal oxide rod-shaped resistor provided by the embodiment of the present invention
  • FIG. 7 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in another method for preparing a nonlinear metal oxide rod-shaped resistor provided by the embodiment of the present invention
  • FIG. 8 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in another method for manufacturing a nonlinear metal oxide rod-shaped resistor provided by an embodiment of the present invention.
  • 1 is a rod-shaped resistor blank
  • 2 is a refractory bearing structure
  • 21 is a V-shaped groove surface
  • 22 is a U-shaped groove surface
  • 23 is a plane.
  • the invention provides a preparation method of a nonlinear metal oxide rod-shaped resistor, which can obtain a nonlinear metal oxide rod-shaped resistor with a large ratio of height and diameter, and can improve the production efficiency of the arrester when applied to the arrester.
  • the invention also provides a non-linear metal oxide rod-shaped resistor obtained by the preparation method, which improves the production efficiency of the arrester.
  • the embodiment of the present invention provides a method for preparing a nonlinear metal oxide rod resistor (hereinafter referred to as rod resistor), which includes the following steps:
  • Step S100 performing isostatic pressing molding on the green body or dry pressing along the radial direction of the green body to form a rod-shaped resistor green body 1, wherein the green body is formed by spraying and granulating powder, and granulated Materials can be prepared according to methods well known to those skilled in the art;
  • Step S200 sintering the rod-shaped resistor green body 1 to obtain a semi-finished rod-shaped resistor
  • Step S300 spraying aluminum electrodes on both ends of the semi-finished rod-shaped resistor to obtain a rod-shaped resistor.
  • the material for electrode spraying is selected according to the different materials of metal oxides used in the green body. For example, if the metal oxide is a mixture of zinc oxide, bismuth oxide and antimony oxide, the material of the electrode spraying can be aluminum.
  • the green body is pressed and formed along the radial direction of the green body to form a rod-shaped resistor green body 1.
  • sheet the present application not only makes it easier to form a rod-shaped green body with a relatively large height-to-diameter ratio, but also makes the density of the pressed rod-shaped resistor green body 1 more uniform.
  • the use of isostatic pressing can make the green body uniformly stressed in all directions, so it can also be pressed into a rod-shaped resistor with a relatively large height and diameter and uniform density.
  • the rod-shaped resistor green body is pressed by the isostatic pressing method and/or the dry pressing method along the radial direction of the green body.
  • the dry pressing method can be used alone along the radial direction
  • the green body can be pressed and formed; the green body can also be pressed and formed by isostatic pressing alone; it can also be preformed by dry pressing and then finally pressed by isostatic pressing.
  • the isostatic pressing method can make the green body uniformly stressed in all directions, so the density will be more uniform when pressing the rod-shaped resistor with a large ratio of height to diameter.
  • the isostatic pressing method includes a dry bag forming method and a wet bag forming method.
  • the dry bag forming method facilitates automatic production.
  • the forming pressure of the dry pressing forming method is 30MPa-100MPa, and the forming pressure of the isostatic pressing forming method is 50MPa-200MPa.
  • the appropriate forming pressure is selected according to actual needs, and is not limited to this embodiment. Pressure range listed.
  • the sintering of the rod-shaped resistor green body 1 in step S200 is specifically: placing the rod-shaped resistor green body 1 flat on the refractory supporting structure 2 Sintering is carried out on the supporting surface, and the rod-shaped resistor green body 1 is positioned on the supporting surface. Specifically, the axis of the rod-shaped resistor blank 1 is placed horizontally, and the rod-shaped resistor blank 1 is placed on the supporting surface, and the supporting surface is positioned in contact with the surface of the rod-shaped resistor blank 1 to prevent the rod-shaped resistor from Green body 1 rolls or slides. In the prior art, the resistor green body is sintered with the axis vertically placed.
  • the sintering of the rod-shaped resistor green body 1 in this embodiment is carried out by laying flat on the refractory supporting structure 2 to reduce the deformation caused by sintering.
  • the supporting surface of the refractory supporting structure 2 is a V-shaped groove surface 21 or a U-shaped groove surface 22 or a plane 23 .
  • the V-shaped groove surface 21 , the U-shaped groove surface 22 and the plane 23 are selected according to the cross-sectional shape of the rod-shaped resistor blank 1 .
  • a refractory supporting structure 2 with a V-shaped groove surface or a U-shaped groove surface can be selected, and both the V-shaped groove surface 21 and the U-shaped groove surface 22 can be positioned
  • the surface of the rod-shaped resistor body 1 with a polygonal cross-section can be placed flat on the plane 23, and it is not easy to roll over.
  • an appropriate supporting surface can be selected according to different cross-sectional shapes of the rod-shaped resistor blank 1 , it is not limited to the shapes listed in this embodiment.
  • step S300 before spraying aluminum electrodes on both ends of the rod-shaped resistor semi-finished product, an insulating coating is applied on the surrounding surface, and the two ends are ground, and the insulating coating is organic polymer or Inorganic glass, specifically, the insulating coating can be epoxy resin or lead-free or lead-containing low-temperature glass. Both ends are ground to make the size and shape of the semi-finished rod resistance more accurate.
  • this application only needs to grind the two ends of a rod-shaped resistor, which greatly reduces the grinding process during the grinding process Quantity, improve the utilization rate of raw materials, save raw materials, reduce costs, and improve the preparation efficiency.
  • the embodiment of the present invention also provides a rod-shaped resistor prepared by this preparation method, the rod-shaped resistor is perpendicular to the axis
  • the shape of the cross-section is circular, polygonal or elliptical.
  • the rod-shaped resistors are obtained by the preparation method in this application, compared with the existing disc-shaped or ring-shaped resistors, since the height-diameter ratio of the rod-shaped resistors is relatively large, it is molded with each existing resistor , grinding and aluminum spraying process, this application greatly reduces the glazing, painting, grinding, aluminum spraying assembly workload, reduces the amount of grinding produced in the grinding process, improves the utilization rate of raw materials, and saves raw materials The production efficiency of the arrester is improved.
  • the diameter of the circumscribed circle of the cross-section perpendicular to the axial direction of the rod-shaped resistor is 20 mm to 80 mm.
  • the diameter of the circumscribed circle is the diameter of the circular cross-section.
  • the diameter of the polygonal cross-section is the circumcircle diameter, and for the ellipse, the circumcircle diameter is the major axis diameter.
  • the aspect ratio of the rod-shaped resistor is not less than 2, wherein the aspect ratio refers to the ratio of the height of the rod-shaped resistor to the diameter of the circumscribed circle of the section.
  • rod-shaped resistors The preparation of rod-shaped resistors will be illustrated below by taking regular quadrangular prism resistors as an example.
  • Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 60mm, and the molding pressure is 50MPa;
  • Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 90mm, and the molding pressure is 80MPa;
  • Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 100MPa;
  • Preform by dry pressing method firstly, then use wet bag forming method to press 30 regular square prism resistors whose base length is 30mm and height is 60mm, and the molding pressure is 50MPa;
  • Preform by dry pressing method firstly, then use wet bag forming method to press 30 regular square prism resistors with bottom side length 30mm and height 90mm, molding pressure is 80MPa;
  • the maximum density of the rod-shaped resistors pressed by the dry pressing method is 5.65g/cm 3
  • the density of the rod-shaped resistors pressed by the two isostatic pressing methods is about 5.71g/cm 3 . It can be seen that under the same molding pressure, the rod-shaped resistors pressed by the isostatic pressing method have a higher density than the rod-shaped resistors pressed by the dry pressing method.
  • Rod resistors are sintered by different sintering methods.
  • Sinter 30 regular quadrangular prism resistors with a side length of 30 mm and a length of 120 mm in a vertical manner.
  • Press dry bag forming method to press 30 regular quadrangular prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 50MPa;
  • Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 80MPa;
  • Preform by dry pressing method first, then use isostatic pressing method to press 30 regular rectangular prism resistors with bottom surface side length 30mm and height 120mm, molding pressure is 50MPa;

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Abstract

The present application discloses a non-linear metal oxide rod-shaped resistor and a preparation method therefor. The shape of the non-linear metal oxide rod-shaped resistor is a cylinder, an elliptical column or a polygonal prism, and has a large aspect ratio. The main steps of the preparation method comprise: S100, forming a rod-shaped resistor blank by isostatic pressing and/or dry pressing along the radial direction of the blank; S200, sintering the rod-shaped resistor blank to obtain a semi-finished rod-shaped resistor; and S300, spraying aluminum electrodes on both ends of the semi-finished rod-shaped resistor to obtain a non-linear metal oxide rod-shaped resistor. The preparation method can be used for fabricating a non-linear metal oxide resistor having a large aspect ratio. In comparison with existing round or toroidal resistor sheets, the workload of molding, grinding, aluminum spraying and the like is reduced, the utilization rate of raw materials is enhanced, and raw materials are saved; meanwhile, lightning arrester structures and assembly work are simplified, production efficiency of lightning arresters is improved.

Description

一种非线性金属氧化物棒形电阻及其制备方法A kind of nonlinear metal oxide rod-shaped resistor and its preparation method
本申请要求于2021年06月29日提交中国专利局、申请号为202110727714.2、发明名称为“一种非线性金属氧化物棒形电阻及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on June 29, 2021 with the application number 202110727714.2 and the title of the invention "A Non-linear Metal Oxide Rod Resistor and Its Preparation Method", the entire content of which Incorporated in this application by reference.
技术领域technical field
本发明涉及高压避雷器用非线性金属氧化物电阻(压敏电阻)制造技术领域,涉及一种非线性金属氧化物棒形电阻的制备方法。本发明还涉及一种采用该制备方法制备的高压避雷器用非线性金属氧化物棒形电阻。The invention relates to the technical field of manufacturing nonlinear metal oxide resistors (varistors) for high-voltage arresters, and relates to a method for preparing nonlinear metal oxide rod-shaped resistors. The invention also relates to a non-linear metal oxide rod-shaped resistor for a high-voltage arrester prepared by the preparation method.
背景技术Background technique
非线性金属氧化物电阻(如非线性氧化锌电阻)是金属氧化物避雷器的核心组件,因而是决定避雷器性能优劣的关键组件。在目前避雷器的生产制造中,需要把多片饼状或环状的电阻片组配在一起,其中每一片都需要成型、磨片和喷铝。Nonlinear metal oxide resistors (such as nonlinear zinc oxide resistors) are the core components of metal oxide arresters, and thus are the key components that determine the performance of the arrester. In the current production and manufacture of arresters, it is necessary to combine multiple pie-shaped or ring-shaped resistors, each of which needs to be formed, ground and sprayed with aluminum.
当前,生产非线性金属氧化物电阻均采用轴向干压压制和采用“立烧”的方式。干压过程中在轴向施压,由于坯体和模具之间摩擦力的缘故,难以成形密度均匀的大高径比电阻;同时,采用“立烧”方式烧结大高径比电阻时,会使其变形量增大,难以达到技术要求;所以,生产的电阻高径比普遍比较低,高径比大多数在0.2~0.8之间,最大不超过2,都为圆片或圆环状,因此被称为“电阻片”。At present, the production of nonlinear metal oxide resistors adopts axial dry pressing and "vertical firing" methods. In the process of dry pressing, pressure is applied in the axial direction. Due to the friction between the green body and the mold, it is difficult to form a high-height-diameter resistor with uniform density; It increases the amount of deformation, and it is difficult to meet the technical requirements; therefore, the ratio of the height to diameter of the produced resistors is generally relatively low, most of which are between 0.2 and 0.8, and the maximum does not exceed 2, all of which are in the shape of discs or rings. Therefore, it is called "resistor sheet".
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种非线性金属氧化物棒形电阻的制备方法。在采用等静压成型技术、改变干压成型方法和烧结方法的基础上,得到高径比大的非线性金属氧化物棒形电阻。In view of this, the object of the present invention is to provide a method for preparing a nonlinear metal oxide rod resistor. On the basis of adopting the isostatic pressing forming technology, changing the dry pressing forming method and the sintering method, a nonlinear metal oxide rod-shaped resistor with a large aspect ratio is obtained.
本发明的另一个目的在于提供一种采用该制备方法得到的高径比较大的非线性金属氧化物棒形电阻。Another object of the present invention is to provide a nonlinear metal oxide rod-shaped resistor with a large aspect ratio obtained by the preparation method.
为达到上述目的,本发明提供以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种非线性金属氧化物棒形电阻的制备方法,包括如下步骤:A method for preparing a nonlinear metal oxide rod-shaped resistor, comprising the steps of:
S100:通过等静压成型法和/或沿坯体径向通过干压成型法压制成棒形电 阻坯体;S100: pressing into a rod-shaped resistor green body by isostatic pressing and/or by dry pressing along the radial direction of the green body;
S200:对棒形电阻坯体进行烧结得到棒形电阻半成品;S200: Sintering the rod-shaped resistor green body to obtain a rod-shaped resistor semi-finished product;
S300:对棒形电阻半成品的两端进行喷涂铝电极,得到非线性金属氧化物棒形电阻。S300: Spraying aluminum electrodes on both ends of the rod-shaped resistor semi-finished product to obtain a nonlinear metal oxide rod-shaped resistor.
优选地,在上述的制备方法中,所述步骤S100中通过等静压成型法和/或沿坯体径向通过干压成型压法制成棒形电阻坯体,具体为:Preferably, in the above-mentioned preparation method, in the step S100, the rod-shaped resistor green body is made by isostatic pressing and/or dry pressing along the radial direction of the green body, specifically:
单独沿坯体径向通过干压成型法压制成棒形电阻坯体;A rod-shaped resistor blank is pressed separately along the radial direction of the blank by dry pressing;
或单独通过等静压成型法压制成棒形电阻坯体;Or pressed into a rod-shaped resistor blank by isostatic pressing alone;
或先采用干压成型法进行预成型,再采用等静压成型法压制成棒形电阻坯体。Or first preform by dry pressing, and then press into a rod-shaped resistor body by isostatic pressing.
优选地,在上述的制备方法中,所述等静压成型法包括干袋法成型和湿袋法成型。Preferably, in the above preparation method, the isostatic pressing method includes dry bag forming and wet bag forming.
优选地,在上述的制备方法中,所述干压成型法的成型压力为30~100MPa,所述等静压成型法的成型压力为50~200MPa。Preferably, in the above preparation method, the molding pressure of the dry pressing method is 30-100 MPa, and the molding pressure of the isostatic pressing method is 50-200 MPa.
优选地,在上述的制备方法中,所述S200中对棒形电阻坯体进行烧结得到棒形电阻半成品具体为:将所述棒形电阻坯体平放在耐火承托结构的承托面上进行烧结,所述耐火承托结构对所述棒形电阻坯体进行定位。Preferably, in the above preparation method, in S200, sintering the rod-shaped resistor green body to obtain the rod-shaped resistor semi-finished product is specifically: placing the rod-shaped resistor green body on the supporting surface of the refractory supporting structure For sintering, the refractory supporting structure positions the rod-shaped resistor green body.
优选地,在上述的制备方法中,所述耐火承托结构的承托面为V形槽面或U形槽面或平面。Preferably, in the above preparation method, the supporting surface of the refractory supporting structure is a V-shaped groove surface or a U-shaped groove surface or a plane.
优选地,在上述的制备方法中,所述步骤S300中在对所述棒形电阻半成品进行喷涂铝电极之前还进行周面涂覆绝缘涂层,两端面进行磨加工,所述绝缘涂层为有机聚合物或无机玻璃。Preferably, in the above-mentioned preparation method, in the step S300, before spraying the aluminum electrode on the rod-shaped resistor semi-finished product, an insulating coating is applied on the surrounding surface, and the two ends are ground, and the insulating coating is organic polymer or inorganic glass.
本发明还提供了一种非线性金属氧化物棒形电阻,采用如以上任何一项项所述的制备方法制备得到,所述非线性金属氧化物棒形电阻的垂直于轴向的截面的形状为圆形、椭圆形或多边形。The present invention also provides a nonlinear metal oxide rod-shaped resistor, which is prepared by the preparation method described in any of the above items, and the shape of the section perpendicular to the axial direction of the nonlinear metal oxide rod-shaped resistor is be circular, elliptical or polygonal.
优选地,在上述的非线性金属氧化物棒形电阻中,所述非线性金属氧化物棒形电阻的圆截面直径或截面外接圆直径为20mm~80mm。Preferably, in the above-mentioned non-linear metal oxide rod resistor, the circular section diameter or the circumscribed circle diameter of the section of the non-linear metal oxide rod resistor is 20 mm to 80 mm.
优选地,在上述的非线性金属氧化物棒形电阻中,所述非线性金属氧化物棒形电阻的高径比不小于2。Preferably, in the above-mentioned nonlinear metal oxide rod resistor, the aspect ratio of the nonlinear metal oxide rod resistor is not less than 2.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本申请提供的非线性金属氧化物棒形电阻的制备方法,步骤包括:S100、通过等静压成型法或沿径向对坯体通过干压成型压法制成棒形电阻坯体;S200、对棒形电阻坯体进行烧结,得到棒形电阻半成品;S300、对棒形电阻半成品的两端面进行喷涂铝电极,得到非线性金属氧化物棒形电阻。The method for preparing a nonlinear metal oxide rod-shaped resistor provided by the present application, the steps include: S100, making a rod-shaped resistor green body by isostatic pressing or dry pressing along the radial direction; S200, The rod-shaped resistor body is sintered to obtain a semi-finished rod-shaped resistor; S300, spraying aluminum electrodes on both ends of the semi-finished rod-shaped resistor to obtain a non-linear metal oxide rod-shaped resistor.
该非线性金属氧化物棒形电阻的制备方法中,等静压成型和/或沿坯体的径向对坯体进行压制成型,成型出棒形电阻坯体,最终得到高径比较大的非线性金属氧化物棒形电阻,相较于现有的沿轴向压制成型,不仅能够更容易成型出棒形结构的坯体,而且能够使压制的棒形电阻坯体的密度更加均匀。采用冷等静压成型可以使坯体各个方向受力均匀,因此也能压制出高径比较大的且密度均匀的非线性金属氧化物棒形电阻。In the preparation method of the nonlinear metal oxide rod-shaped resistor, the green body is formed by isostatic pressing and/or pressed along the radial direction of the green body to form a rod-shaped resistor green body, and finally a non-linear metal oxide body with a relatively large height and diameter is obtained. Compared with the existing axial pressing method, the linear metal oxide rod-shaped resistor can not only form a rod-shaped green body more easily, but also make the density of the pressed rod-shaped resistor green body more uniform. The use of cold isostatic pressing can make the green body uniform in all directions, so it can also be pressed into a nonlinear metal oxide rod-shaped resistor with a large height-to-diameter ratio and uniform density.
在本发明一实施例中,相较于现有的用“立烧”方式烧结棒形电阻时,由于重力和高温荷重软化的缘故,棒形电阻下部会产生较大变形,因此,本发明通过设计具有V形槽面或U形槽面或平面的耐火承托结构,将非线性金属氧化物棒形电阻坯体平躺在该耐火承托结构上,减小烧结产生的变形。In one embodiment of the present invention, compared with the existing "vertical firing" method for sintering rod-shaped resistors, due to gravity and high-temperature load softening, the lower part of the rod-shaped resistors will be greatly deformed. Therefore, the present invention adopts Design a refractory support structure with a V-shaped groove surface or a U-shaped groove surface or a plane, and lay the non-linear metal oxide rod-shaped resistor body flat on the refractory support structure to reduce the deformation caused by sintering.
本发明提供的方法能够得到高径比较大的非线性金属氧化物棒形电阻,与现有电阻片相比,大大减少了上釉、喷漆、磨片、喷铝装配工作量,同时也减少了磨片过程中产生的磨削量,进而提高原料利用率。The method provided by the invention can obtain a nonlinear metal oxide rod-shaped resistor with a large height-to-diameter ratio. Compared with the existing resistor sheet, it greatly reduces the workload of glazing, painting, grinding, and aluminum spraying assembly, and also reduces the The amount of grinding produced during the grinding process can improve the utilization rate of raw materials.
本发明提供的非线性金属氧化物棒形电阻,由于非线性金属氧化物棒形电阻的高径比较大,可以简化避雷器结构,减少配组等工作量,提高了避雷器的生产效率。在某些情况下,一个非线性金属氧化物棒形电阻可以是一个避雷器。The non-linear metal oxide rod-shaped resistor provided by the present invention can simplify the structure of the arrester due to the large height-to-diameter ratio of the non-linear metal oxide rod-shaped resistor, reduce the workload such as matching and grouping, and improve the production efficiency of the arrester. In some cases, a nonlinear metal oxide rod resistor can be a lightning arrester.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明实施例提供的一种非线性金属氧化物棒形电阻的制备方法的流程示意图;FIG. 1 is a schematic flow diagram of a method for preparing a nonlinear metal oxide rod-shaped resistor provided by an embodiment of the present invention;
图2为本发明实施例提供的一种非线性金属氧化物棒形电阻的结构示意图;2 is a schematic structural diagram of a nonlinear metal oxide rod resistor provided by an embodiment of the present invention;
图3为本发明实施例提供的第二种非线性金属氧化物棒形电阻的结构示意图;3 is a schematic structural diagram of a second nonlinear metal oxide rod resistor provided by an embodiment of the present invention;
图4为本发明实施例提供的第三种非线性金属氧化物棒形电阻的结构示意图;4 is a schematic structural diagram of a third nonlinear metal oxide rod resistor provided by an embodiment of the present invention;
图5为本发明实施例提供的第四种非线性金属氧化物棒形电阻的结构示意图;5 is a schematic structural diagram of a fourth nonlinear metal oxide rod resistor provided by an embodiment of the present invention;
图6为本发明实施例提供的一种非线性金属氧化物棒形电阻的制备方法中烧结工序所用的耐火承载结构的使用示意图;Fig. 6 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in the preparation method of a nonlinear metal oxide rod-shaped resistor provided by the embodiment of the present invention;
图7为本发明实施例提供的另一种非线性金属氧化物棒形电阻的制备方法中烧结工序所用的耐火承载结构的使用示意图;7 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in another method for preparing a nonlinear metal oxide rod-shaped resistor provided by the embodiment of the present invention;
图8为本发明实施例提供的又一种非线性金属氧化物棒形电阻的制备方法中烧结工序所用的耐火承载结构的使用示意图。FIG. 8 is a schematic diagram of the use of the refractory load-bearing structure used in the sintering process in another method for manufacturing a nonlinear metal oxide rod-shaped resistor provided by an embodiment of the present invention.
图中,1为棒形电阻坯体、2为耐火承载结构、21为V形槽面、22为U形槽面、23为平面。In the figure, 1 is a rod-shaped resistor blank, 2 is a refractory bearing structure, 21 is a V-shaped groove surface, 22 is a U-shaped groove surface, and 23 is a plane.
具体实施方式detailed description
本发明提供了一种非线性金属氧化物棒形电阻的制备方法,能够得到高径比较大的非线性金属氧化物棒形电阻,应用于避雷器时能够提高避雷器的生产效率。The invention provides a preparation method of a nonlinear metal oxide rod-shaped resistor, which can obtain a nonlinear metal oxide rod-shaped resistor with a large ratio of height and diameter, and can improve the production efficiency of the arrester when applied to the arrester.
本发明还提供了一种采用该制备方法得到的非线性金属氧化物棒形电阻,提高了避雷器的生产效率。The invention also provides a non-linear metal oxide rod-shaped resistor obtained by the preparation method, which improves the production efficiency of the arrester.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参考图1-图5,本发明实施例提供了一种非线性金属氧化物棒形电阻(以下简称棒形电阻)的制备方法,包括以下步骤:Please refer to FIG. 1-FIG. 5. The embodiment of the present invention provides a method for preparing a nonlinear metal oxide rod resistor (hereinafter referred to as rod resistor), which includes the following steps:
步骤S100,对坯体进行等静压成型法或沿坯体的径向通过干压成型法,成型出棒形电阻坯体1,其中,坯体通过喷雾造粒粉料压制而成,造粒料可按照本领域技术人员熟知的方法制备得到;Step S100, performing isostatic pressing molding on the green body or dry pressing along the radial direction of the green body to form a rod-shaped resistor green body 1, wherein the green body is formed by spraying and granulating powder, and granulated Materials can be prepared according to methods well known to those skilled in the art;
步骤S200,对棒形电阻坯体1进行烧结,得到棒形电阻半成品;Step S200, sintering the rod-shaped resistor green body 1 to obtain a semi-finished rod-shaped resistor;
步骤S300,对棒形电阻半成品两端进行喷涂铝电极,得到棒形电阻。具体地,根据坯体所用金属氧化物的不同材质,选择电极喷涂的材质。例如金属氧化物为氧化锌、氧化铋和氧化锑混合物,则电极喷涂的材质可以为铝。Step S300, spraying aluminum electrodes on both ends of the semi-finished rod-shaped resistor to obtain a rod-shaped resistor. Specifically, the material for electrode spraying is selected according to the different materials of metal oxides used in the green body. For example, if the metal oxide is a mixture of zinc oxide, bismuth oxide and antimony oxide, the material of the electrode spraying can be aluminum.
该棒形电阻的制备方法中,沿坯体的径向对坯体进行压制成型,成型出棒形电阻坯体1,相较于现有的沿轴向压制成型圆环状或圆饼状电阻片,本申请不仅能够更容易成型出高径比较大的棒形结构的坯体,而且能够使压制的棒形电阻坯体1的密度更加均匀。采用等静压成型可以使坯体各个方向受力均匀,因此也能压制出高径比较大的且密度均匀的棒形电阻。相较于现有的圆饼状或圆环状的电阻片,由于棒形电阻的高径比较大,与现有每个电阻片均进行成型、磨片和喷铝工序相比,大大减少了上釉、喷漆、磨片、喷铝等工作量,提高了生产效率,节省制造和材料成本。In the preparation method of the rod-shaped resistor, the green body is pressed and formed along the radial direction of the green body to form a rod-shaped resistor green body 1. sheet, the present application not only makes it easier to form a rod-shaped green body with a relatively large height-to-diameter ratio, but also makes the density of the pressed rod-shaped resistor green body 1 more uniform. The use of isostatic pressing can make the green body uniformly stressed in all directions, so it can also be pressed into a rod-shaped resistor with a relatively large height and diameter and uniform density. Compared with the existing disc-shaped or ring-shaped resistors, due to the large height-to-diameter ratio of the rod-shaped resistors, compared with the existing processes of forming, grinding and spraying aluminum for each resistor, it greatly reduces the The workload of glazing, painting, grinding, and aluminum spraying improves production efficiency and saves manufacturing and material costs.
进一步地,在本实施例中,步骤S100中通过等静压成型法和/或沿坯体径向通过干压成型法压制出棒形电阻坯体具体为,可以单独采用干压成型法沿径向对坯体进行压制成型;也可以单独采用等静压成型法对坯体进行压制成型;也可以先采用干压成型法进行预成型,再采用等静压成型法进行最终压制成型。其中,等静压成型法可以使坯体各个方向受力均匀,因此压制高径比较大的棒形电阻时密度也会更加均匀。Further, in this embodiment, in step S100, the rod-shaped resistor green body is pressed by the isostatic pressing method and/or the dry pressing method along the radial direction of the green body. Specifically, the dry pressing method can be used alone along the radial direction The green body can be pressed and formed; the green body can also be pressed and formed by isostatic pressing alone; it can also be preformed by dry pressing and then finally pressed by isostatic pressing. Among them, the isostatic pressing method can make the green body uniformly stressed in all directions, so the density will be more uniform when pressing the rod-shaped resistor with a large ratio of height to diameter.
作为优化,在本实施例中,等静压成型法包括干袋成型法和湿袋成型法。干袋成型法便于实现自动化生产。As an optimization, in this embodiment, the isostatic pressing method includes a dry bag forming method and a wet bag forming method. The dry bag forming method facilitates automatic production.
作为优化,在本实施例中,干压成型法的成型压力为30MPa~100MPa,等静压成型法的成型压力为50MPa~200MPa,根据实际需要选择合适的成型压力,并不局限于本实施例所列举的压力范围。As an optimization, in this embodiment, the forming pressure of the dry pressing forming method is 30MPa-100MPa, and the forming pressure of the isostatic pressing forming method is 50MPa-200MPa. The appropriate forming pressure is selected according to actual needs, and is not limited to this embodiment. Pressure range listed.
如图6-图8所示,进一步地,在本实施例中,步骤S200中的对棒形电阻坯体1进行烧结具体为:将棒形电阻坯体1平放在耐火承托结构2的承托面上进行烧结,承托面对棒形电阻坯体1进行定位。具体地,将棒形电阻坯体1的轴线水平放置,且将棒形电阻坯体1放置于承托面上,承托面与棒形电阻坯体1的表面进行接触定位,防止棒形电阻坯体1翻滚或滑移。现有技术中,电阻坯体都是轴线竖直放置地进行烧结,由于重力缘故,电阻坯体下部会承受较大的压力,产生变形,高径比越大,变形量越大。而本实施例中的棒形电阻坯体1的烧结采用平躺在耐火承载结构2上进行烧结,减小了烧结产生的变形。As shown in Figures 6-8, further, in this embodiment, the sintering of the rod-shaped resistor green body 1 in step S200 is specifically: placing the rod-shaped resistor green body 1 flat on the refractory supporting structure 2 Sintering is carried out on the supporting surface, and the rod-shaped resistor green body 1 is positioned on the supporting surface. Specifically, the axis of the rod-shaped resistor blank 1 is placed horizontally, and the rod-shaped resistor blank 1 is placed on the supporting surface, and the supporting surface is positioned in contact with the surface of the rod-shaped resistor blank 1 to prevent the rod-shaped resistor from Green body 1 rolls or slides. In the prior art, the resistor green body is sintered with the axis vertically placed. Due to the gravity, the lower part of the resistor green body will bear a large pressure and cause deformation. The larger the aspect ratio, the greater the deformation. However, the sintering of the rod-shaped resistor green body 1 in this embodiment is carried out by laying flat on the refractory supporting structure 2 to reduce the deformation caused by sintering.
作为优化,耐火承托结构2的承托面为V形槽面21或U形槽面22或平面23。V形槽面21、U形槽面22和平面23根据棒形电阻坯体1的截面形状进行选择。比如,如果棒形电阻坯体1的截面形状为圆形,则可以选用具有V形槽面或U形槽面的耐火承托结构2,V形槽面21和U形槽面22均能定位截面为圆形的棒形电阻坯体1;如果棒形电阻坯体1的截面形状为多边形,则可以选用V形槽面21或平面的耐火承托结构2,V形槽面21的角度与多边形截面的角度相匹配,起到定位作用,截面为多边形的棒形电阻坯体1的表面可以平放在平面23上,不容易发生翻滚。只要能够根据棒形电阻坯体1的不同截面形状,选用合适的承托面即可,并不局限于本实施例所列举的形状。As an optimization, the supporting surface of the refractory supporting structure 2 is a V-shaped groove surface 21 or a U-shaped groove surface 22 or a plane 23 . The V-shaped groove surface 21 , the U-shaped groove surface 22 and the plane 23 are selected according to the cross-sectional shape of the rod-shaped resistor blank 1 . For example, if the cross-sectional shape of the rod-shaped resistor body 1 is circular, a refractory supporting structure 2 with a V-shaped groove surface or a U-shaped groove surface can be selected, and both the V-shaped groove surface 21 and the U-shaped groove surface 22 can be positioned A rod-shaped resistance body 1 with a circular cross-section; if the cross-sectional shape of the rod-shaped resistance body 1 is polygonal, a V-shaped groove surface 21 or a flat refractory supporting structure 2 can be selected, and the angle of the V-shaped groove surface 21 is the same as The angles of the polygonal cross-sections are matched to play a positioning role. The surface of the rod-shaped resistor body 1 with a polygonal cross-section can be placed flat on the plane 23, and it is not easy to roll over. As long as an appropriate supporting surface can be selected according to different cross-sectional shapes of the rod-shaped resistor blank 1 , it is not limited to the shapes listed in this embodiment.
进一步地,在本实施例中,步骤S300中在对棒形电阻半成品的两端进行喷涂铝电极之前还进行周面涂覆绝缘涂层,两端面进行磨加工,绝缘涂层为有机聚合物或无机玻璃,具体地,绝缘涂层可以是环氧树脂或无铅或含铅低温玻璃。两端面进行磨加工,使得棒形电阻半成品的尺寸和形状更加精确。相比于现有每个圆环状或圆饼状的电阻片均进行磨片工序,本申请只需要对一个棒形电阻的两端进行磨加工,大大减少了磨加工过程中产生的磨削量,提高了原料利用率,节约了原料,降低了成本,提高了制备效率。Further, in this embodiment, in step S300, before spraying aluminum electrodes on both ends of the rod-shaped resistor semi-finished product, an insulating coating is applied on the surrounding surface, and the two ends are ground, and the insulating coating is organic polymer or Inorganic glass, specifically, the insulating coating can be epoxy resin or lead-free or lead-containing low-temperature glass. Both ends are ground to make the size and shape of the semi-finished rod resistance more accurate. Compared with the existing grinding process for each ring-shaped or round cake-shaped resistor, this application only needs to grind the two ends of a rod-shaped resistor, which greatly reduces the grinding process during the grinding process Quantity, improve the utilization rate of raw materials, save raw materials, reduce costs, and improve the preparation efficiency.
如图2-图5,基于以上任一实施例所描述的棒形电阻的制备方法,本发明实施例还提供了一种采用该制备方法制备得到的棒形电阻,棒形电阻的垂直于轴向的截面的形状为圆形、多边形或椭圆形。As shown in Figure 2-Figure 5, based on the preparation method of the rod-shaped resistor described in any of the above embodiments, the embodiment of the present invention also provides a rod-shaped resistor prepared by this preparation method, the rod-shaped resistor is perpendicular to the axis The shape of the cross-section is circular, polygonal or elliptical.
由于棒形电阻采用本申请中的制备方法得到,相较于现有的圆饼状或圆环状的电阻片,由于棒形电阻的高径比较大,与现有每个电阻片均进行成型、磨片和喷铝工序相比,本申请大大减少了上釉、喷漆、磨片、喷铝装配工作量,减少了磨片过程中产生的磨削量,提高了原料利用率,节约了原料提高了避雷器的生产效率。Since the rod-shaped resistors are obtained by the preparation method in this application, compared with the existing disc-shaped or ring-shaped resistors, since the height-diameter ratio of the rod-shaped resistors is relatively large, it is molded with each existing resistor , grinding and aluminum spraying process, this application greatly reduces the glazing, painting, grinding, aluminum spraying assembly workload, reduces the amount of grinding produced in the grinding process, improves the utilization rate of raw materials, and saves raw materials The production efficiency of the arrester is improved.
进一步地,在本实施例中,棒形电阻的垂直于轴向的截面的外接圆直径为20mm~80mm,对于圆形截面的棒形电阻,则外接圆直径就是圆形截面的直径,对于多边形截面的棒形电阻,则多边形截面的直径为外接圆直径,对于椭圆外接圆直径为长轴直径。Further, in this embodiment, the diameter of the circumscribed circle of the cross-section perpendicular to the axial direction of the rod-shaped resistor is 20 mm to 80 mm. For a rod-shaped resistor with a circular cross-section, the diameter of the circumscribed circle is the diameter of the circular cross-section. For polygonal For rod-shaped resistors with cross-section, the diameter of the polygonal cross-section is the circumcircle diameter, and for the ellipse, the circumcircle diameter is the major axis diameter.
进一步地,在本实施例中,棒形电阻的高径比不小于2,其中高径比指的是棒形电阻的高度与截面的外接圆直径之比。Further, in this embodiment, the aspect ratio of the rod-shaped resistor is not less than 2, wherein the aspect ratio refers to the ratio of the height of the rod-shaped resistor to the diameter of the circumscribed circle of the section.
下面以正四棱柱电阻为例,对棒形电阻的制备进行举例说明。The preparation of rod-shaped resistors will be illustrated below by taking regular quadrangular prism resistors as an example.
实施例1Example 1
用不同的成型方式和成型压力压制不同高径比的棒形电阻。Use different molding methods and molding pressures to press rod-shaped resistors with different aspect ratios.
试验一test one
用干压成型法压制30根底面边长为30mm高为60mm的正四棱柱电阻,成型压力为50MPa;Compress 30 regular quadrangular prism resistors with a bottom side length of 30mm and a height of 60mm by dry pressing, and the molding pressure is 50MPa;
试验二Test two
用干压成型法压制30根底面边长为30mm高为90mm的正四棱柱电阻,成型压力为80MPa;Press 30 square prism resistors with a bottom side length of 30mm and a height of 90mm by dry pressing, and the molding pressure is 80MPa;
试验三Trial Three
用干压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为100MPa;Press 30 square prism resistors with a bottom side length of 30mm and a height of 120mm by dry pressing, and the molding pressure is 100MPa;
试验四test four
用干袋成型法压制30根底面边长为30mm高为60mm的正四棱柱电阻,成型压力为50MPa;Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 60mm, and the molding pressure is 50MPa;
试验五Test five
用干袋成型法压制30根底面边长为30mm高为90mm的正四棱柱电阻,成型压力为80MPa;Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 90mm, and the molding pressure is 80MPa;
试验六Test six
用干袋成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为100MPa;Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 100MPa;
试验七Test seven
先用干压成型法预成型,然后用湿袋成型法压制30根底面边长为30mm高为60mm的正四棱柱电阻,成型压力为50MPa;Preform by dry pressing method firstly, then use wet bag forming method to press 30 regular square prism resistors whose base length is 30mm and height is 60mm, and the molding pressure is 50MPa;
试验八Test eight
先用干压成型法预成型,然后用湿袋成型法压制30根底面边长为30mm高为90mm的正四棱柱电阻,成型压力为80MPa;Preform by dry pressing method firstly, then use wet bag forming method to press 30 regular square prism resistors with bottom side length 30mm and height 90mm, molding pressure is 80MPa;
试验九test nine
先用干压成型法预成型,然后用湿袋成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为100MPa。Preformed by dry press molding method, and then pressed 30 regular quadrangular prism resistors with bottom side length of 30mm and height of 120mm by wet bag molding method, and the molding pressure is 100MPa.
结果分析:Result analysis:
对上述九个试验的坯体分别进行密度测试,测试结果如表1所示。Density tests were carried out on the bodies of the above nine tests, and the test results are shown in Table 1.
表1 不同成型方式及成型压力的棒形电阻密度Table 1 Rod resistance density of different molding methods and molding pressure
Figure PCTCN2022099125-appb-000001
Figure PCTCN2022099125-appb-000001
从表1中可以看出,随着成型压力的提高,干压成型法压制的坯体密度在增加至80MPa后趋于稳定,密度最大增加到3.23g/cm 3,而干袋成型法随着成型压力的增加密度不断增加,密度最大到3.40g/cm 3,干压成型法预成型后湿袋成型法的密度也随着成型压力的升高而增加,密度最大增加到3.41g/cm 3。烧结密度的变化趋势与坯体密度基本相同。干压成型法压制出的棒形电阻的密度最大为5.65g/cm 3、两种等静压成型法压制的棒形电阻的密度均为5.71g/cm 3左右。可以看出,在相同的成型压力下,等静压成型法压制的棒形电阻比干压成型法压制的棒形电阻密度大。 It can be seen from Table 1 that with the increase of the molding pressure, the density of the green body pressed by the dry pressing method tends to be stable after increasing to 80MPa, and the density increases to a maximum of 3.23g/cm 3 , while the dry bag molding method increases with The density increases continuously with the increase of molding pressure, the maximum density is 3.40g/cm 3 , the density of the wet bag molding method also increases with the increase of the molding pressure after the preforming of the dry pressing molding method, and the maximum density increases to 3.41g/cm 3 . The change trend of sintered density is basically the same as that of green body. The maximum density of the rod-shaped resistors pressed by the dry pressing method is 5.65g/cm 3 , and the density of the rod-shaped resistors pressed by the two isostatic pressing methods is about 5.71g/cm 3 . It can be seen that under the same molding pressure, the rod-shaped resistors pressed by the isostatic pressing method have a higher density than the rod-shaped resistors pressed by the dry pressing method.
实施例2Example 2
用不同烧结方式烧结棒形电阻。Rod resistors are sintered by different sintering methods.
试验一test one
采用竖立方式烧结30根底面边长为30mm,长120mm的正四棱柱电阻。Sinter 30 regular quadrangular prism resistors with a side length of 30 mm and a length of 120 mm in a vertical manner.
试验二Test two
将30根底面边长为30mm,长120mm的正四棱柱电阻分别平放在具有90°夹角的V形槽面21的耐火承托结构2上进行烧结。30 regular quadrangular prism resistors with a base length of 30 mm and a length of 120 mm are placed on the refractory supporting structure 2 of the V-shaped groove surface 21 with an included angle of 90° for sintering.
试验三Trial Three
将30根底面边长为30mm,长120mm的正四棱柱电阻平放在承托面为平面 23的耐火承托结构2上进行烧结。It is 30mm that the side length of 30 bases, the regular quadrangular prism resistance of long 120mm are placed flatly on the refractory support structure 2 that support surface is plane 23 and carry out sintering.
结果分析:Result analysis:
对以上三组棒形电阻分别测试两底面的边长以及变形量,具体数据如表2所示。For the above three sets of rod-shaped resistors, the side lengths and deformations of the two bottom surfaces were tested respectively, and the specific data are shown in Table 2.
表2 不同烧结方式棒形电阻变形量Table 2 Deformation of rod resistance in different sintering methods
试验test one two three
端面1(mm)End face 1(mm) 23.623.6 23.723.7 23.623.6
端面2(mm)End face 2(mm) 24.824.8 23.623.6 23.623.6
变形量(mm)Deformation (mm) 1.21.2 0.10.1 00
可以看出,用平放方式烧结的四棱柱电阻变形量明显比竖立方式烧结的变形量小很多。It can be seen that the resistance deformation of the square prism sintered in the horizontal way is much smaller than that of the vertical sintering method.
实施例3Example 3
不同成型方式及成型压力下的棒形电阻的直流参考电压。DC reference voltage of rod resistors under different molding methods and molding pressures.
试验一test one
用干压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为50MPa;Compress 30 regular quadrangular prism resistors with a bottom side length of 30mm and a height of 120mm by dry pressing, and the molding pressure is 50MPa;
试验二Test two
用干压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为80MPa;Press 30 regular quadrangular prism resistors with a bottom side length of 30mm and a height of 120mm by dry pressing, and the molding pressure is 80MPa;
试验三Trial three
用干压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为100MPa;Press 30 square prism resistors with a bottom side length of 30mm and a height of 120mm by dry pressing, and the molding pressure is 100MPa;
试验四test four
用干袋成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为50MPa;Press dry bag forming method to press 30 regular quadrangular prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 50MPa;
试验五Test five
用干袋成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为80MPa;Press dry bag forming method to press 30 square prism resistors whose base length is 30mm and height is 120mm, and the molding pressure is 80MPa;
试验六Test six
用干袋成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成 型压力为100MPa;Squeeze 30 regular quadrangular prism resistors whose bottom surface side length is 30mm and height is 120mm with the dry bag forming method, and the molding pressure is 100MPa;
试验七Test seven
先用干压成型法预成型,然后用等静压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为50MPa;Preform by dry pressing method first, then use isostatic pressing method to press 30 regular rectangular prism resistors with bottom surface side length 30mm and height 120mm, molding pressure is 50MPa;
试验八Test eight
先用干压成型法预成型,然后用等静压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为80MPa;Preformed by dry pressing method, and then pressed 30 square prism resistors with bottom side length of 30mm and height of 120mm by isostatic pressing method, and the molding pressure is 80MPa;
试验九test nine
先用干压成型法预成型,然后用等静压成型法压制30根底面边长为30mm高为120mm的正四棱柱电阻,成型压力为100MPa。First preformed by dry pressing method, and then pressed 30 regular quadrangular prism resistors with bottom side length of 30 mm and height of 120 mm by isostatic pressing method, and the forming pressure was 100 MPa.
结果分析:Result analysis:
对以上九组棒形电阻进行烧结并测试直流参考电压,结果如表3所示。Sinter the above nine groups of rod-shaped resistors and test the DC reference voltage, the results are shown in Table 3.
表3 不同成型方式棒形电阻的直流参考电压Table 3 DC reference voltage of rod resistors in different molding methods
Figure PCTCN2022099125-appb-000002
Figure PCTCN2022099125-appb-000002
从表3可以看出,干压成型法和等静压成型后的棒形电阻直流参考电压为26kV左右,所以用干压成型法和等静压成型法生产棒形电阻具有一定的可行性。It can be seen from Table 3 that the DC reference voltage of the rod resistor after dry pressing and isostatic pressing is about 26kV, so it is feasible to produce rod resistors by dry pressing and isostatic pressing.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种非线性金属氧化物棒形电阻的制备方法,其特征在于,包括如下步骤:A method for preparing a nonlinear metal oxide rod-shaped resistor, comprising the steps of:
    S100:通过等静压成型法和/或沿坯体径向通过干压成型法压制成棒形电阻坯体;S100: pressing into a rod-shaped resistor green body by isostatic pressing and/or by dry pressing along the radial direction of the green body;
    S200:对棒形电阻坯体进行烧结得到棒形电阻半成品;S200: Sintering the rod-shaped resistor green body to obtain a rod-shaped resistor semi-finished product;
    S300:对棒形电阻半成品的两端进行喷涂铝电极,得到非线性金属氧化物棒形电阻。S300: Spraying aluminum electrodes on both ends of the rod-shaped resistor semi-finished product to obtain a nonlinear metal oxide rod-shaped resistor.
  2. 根据权利要求1所述的制备方法,其特征在于,所述步骤S100中通过等静压成型法和/或沿坯体径向通过干压成型法压制成棒形电阻坯体,具体为:The preparation method according to claim 1, characterized in that, in the step S100, the rod-shaped resistor green body is pressed into a rod-shaped resistor body by isostatic pressing and/or dry pressing along the radial direction of the green body, specifically:
    单独沿坯体径向通过干压成型法压制成棒形电阻坯体;A rod-shaped resistor blank is pressed separately along the radial direction of the blank by dry pressing;
    或单独通过等静压成型法压制成棒形电阻坯体;Or pressed into a rod-shaped resistor blank by isostatic pressing alone;
    或先采用干压成型法进行预成型,再采用等静压成型法压制成棒形电阻坯体。Or first preform by dry pressing, and then press into a rod-shaped resistor body by isostatic pressing.
  3. 根据权利要求1所述的制备方法,其特征在于,所述等静压成型法包括干袋法成型和湿袋法成型。The preparation method according to claim 1, characterized in that, the isostatic pressing method comprises dry bag forming and wet bag forming.
  4. 根据权利要求3所述的制备方法,其特征在于,所述干压成型法的成型压力为30~100MPa,所述等静压成型法的成型压力为50~200MPa。The preparation method according to claim 3, characterized in that, the forming pressure of the dry pressing forming method is 30-100 MPa, and the forming pressure of the isostatic pressing forming method is 50-200 MPa.
  5. 根据权利要求1所述的制备方法,其特征在于,所述S200中对棒形电阻坯体进行烧结得到棒形电阻半成品具体为:将所述棒形电阻坯体平放在耐火承托结构的承托面上进行烧结,所述耐火承托结构对所述棒形电阻坯体进行定位。The preparation method according to claim 1, characterized in that, in the S200, sintering the rod-shaped resistor blank to obtain the rod-shaped resistor semi-finished product is specifically: placing the rod-shaped resistor blank on the side of the refractory supporting structure Sintering is performed on the supporting surface, and the refractory supporting structure positions the rod-shaped resistor body.
  6. 根据权利要求5所述的制备方法,其特征在于,所述耐火承托结构的承托面为V形槽面或U形槽面或平面。The preparation method according to claim 5, characterized in that, the supporting surface of the refractory supporting structure is a V-shaped groove surface or a U-shaped groove surface or a plane.
  7. 根据权利要求1所述的制备方法,其特征在于,所述步骤S300中在对所述棒形电阻半成品进行喷涂铝电极之前还进行周面涂覆绝缘涂层,两端面进行磨加工,所述绝缘涂层为有机聚合物或无机玻璃。The preparation method according to claim 1, characterized in that, in the step S300, before spraying aluminum electrodes on the rod-shaped resistance semi-finished product, the peripheral surface is coated with an insulating coating, and the two ends are ground, and the The insulating coating is organic polymer or inorganic glass.
  8. 一种非线性金属氧化物棒形电阻,其特征在于,采用如权利要求1-7 项所述的制备方法制备得到,所述非线性金属氧化物棒形电阻的垂直于轴向的截面的形状为圆形、椭圆形或多边形。A nonlinear metal oxide rod-shaped resistor, characterized in that it is prepared by the preparation method described in claims 1-7, and the shape of the section perpendicular to the axial direction of the nonlinear metal oxide rod-shaped resistor is be circular, elliptical or polygonal.
  9. 根据权利要求8所述的非线性金属氧化物棒形电阻,其特征在于,所述非线性金属氧化物棒形电阻的圆截面直径或截面外接圆直径为20mm~80mm。The nonlinear metal oxide rod-shaped resistor according to claim 8, characterized in that, the circular section diameter or the circumscribed circle diameter of the section of the nonlinear metal oxide rod-shaped resistor is 20 mm to 80 mm.
  10. 根据权利要求8和9所述的非线性金属氧化物棒形电阻,其特征在于,所述非线性金属氧化物棒形电阻的高径比不小于2。The nonlinear metal oxide rod resistor according to claims 8 and 9, characterized in that the aspect ratio of the nonlinear metal oxide rod resistor is not less than 2.
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