WO2023272908A1 - High-precision temperature measurement method and system - Google Patents

High-precision temperature measurement method and system Download PDF

Info

Publication number
WO2023272908A1
WO2023272908A1 PCT/CN2021/113614 CN2021113614W WO2023272908A1 WO 2023272908 A1 WO2023272908 A1 WO 2023272908A1 CN 2021113614 W CN2021113614 W CN 2021113614W WO 2023272908 A1 WO2023272908 A1 WO 2023272908A1
Authority
WO
WIPO (PCT)
Prior art keywords
temperature
calibration
temperature sensor
sensor chip
output value
Prior art date
Application number
PCT/CN2021/113614
Other languages
French (fr)
Chinese (zh)
Inventor
谢嘉仪
谢适时
Original Assignee
谢嘉仪
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 谢嘉仪 filed Critical 谢嘉仪
Publication of WO2023272908A1 publication Critical patent/WO2023272908A1/en

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K15/00Testing or calibrating of thermometers
    • G01K15/005Calibration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K15/00Testing or calibrating of thermometers
    • G01K15/007Testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/01Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using semiconducting elements having PN junctions
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • G01K7/22Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor

Definitions

  • the invention relates to the technical field of temperature detection, in particular to a high-precision temperature measurement method and a measurement system.
  • Temperature detection is widely used in industrial and agricultural production, scientific research, and life. Due to the nonlinearity of temperature-sensitive devices, temperature drift, amplifier stability in the measurement circuit, and A/D converter noise, the temperature sensor’s performance is further improved. Accuracy and resolution are more difficult.
  • Low-precision temperature sensor chips can only be used in cold chain transportation monitoring and other occasions that do not require high precision, and cannot be used for temperature measurement of animals and human bodies. In medical equipment, the temperature sensor chip requires that the measured temperature error is not higher than ⁇ 0.1 degrees .
  • temperature calibration is an important part of the production of temperature sensors, which is related to the accuracy of temperature sensors.
  • the traditional calibration method is to calibrate at a set temperature point, which must be performed in a thermostat with a highly stable temperature.
  • the stability of the temperature environment sexual control is very difficult to achieve.
  • the temperature in the thermostat cannot be maintained at the set temperature point.
  • the temperature control accuracy of ordinary thermostat is usually ⁇ 0.5 degrees.
  • the calibration temperature itself in the sampling data has a large error, which eventually leads to the failure of the temperature sensor chip The measurement accuracy is low.
  • the present invention proposes a high-precision temperature measurement method and measurement system.
  • the measurement method obtains more accurate sampling data through high-precision temperature calibration collection, and the temperature-output value curve obtained by fitting is closer to the temperature
  • the real temperature curve of the sensor chip greatly improves the accuracy of temperature measurement.
  • the technical scheme adopted in the present invention is to design a high-precision temperature measurement method, comprising the following steps:
  • Step S1 the calibration stage, perform a calibration test on the temperature sensor chip, collect the output values of the temperature sensor at different calibration temperatures to form sampling data, the sampling data includes at least two calibration arrays, and each calibration array is the calibration temperature measured by a standard temperature measuring instrument and the output value of the temperature sensor chip;
  • Step S2 the actual measurement stage, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve to calculate the actual temperature.
  • each calibration array is obtained by measuring the standard temperature measuring instrument and the temperature sensor chip in the same test environment, and the standard temperature measuring instrument and the temperature sensor chip measure at the same time.
  • the collection process of the calibration array includes:
  • the set time is greater than the maximum value of the thermal time constant of the standard temperature measuring instrument and the temperature sensor, and when the temperature difference between the detected temperatures read several times within the set time meets the set value, it is determined that the The detection temperature tends to be the same.
  • step S2 also includes:
  • step S1 If not, return to step S1 or determine that the temperature sensor chip is unqualified.
  • the sampling data includes: a maximum calibration array and a minimum calibration array, the calibration temperature of the maximum calibration array is close to the maximum limit value of the actual use measurement range of the temperature sensor chip, and the calibration temperature of the minimum calibration array is close to the actual use measurement range of the temperature sensor chip minimum limit value of .
  • each temperature sensor chip is provided with a unique identification code, and the sampling data is stored in the temperature sensor chip.
  • the temperature-output value curve is obtained by fitting the upper computer outside the temperature sensor chip, the sampling data, the actual output value And the actual temperature is bound with the identification code of its corresponding temperature sensor chip during the transmission process.
  • the present invention also proposes a high-precision temperature measurement system for realizing the above-mentioned high-precision temperature measurement method, including: a temperature sensor chip, a calibration control system for connecting with the temperature sensor chip, a constant temperature box for providing different calibration temperatures, and a temperature sensor for detecting A test box for whether the sensor is qualified, and a standard temperature measuring instrument for detecting temperature.
  • the temperature sensor chip is placed in different calibration temperatures during the calibration stage.
  • the calibration control system sends a calibration command to the temperature sensor chip when the temperature of the incubator is stable.
  • the temperature sensor chip or the calibration control system reads the calibration array and saves it;
  • the detection stage is placed in the detection box, and the calibration control system compares the calculated actual temperature with the standard temperature detected by the standard temperature measuring instrument, and judges whether the temperature sensor chip is qualified according to the comparison result.
  • the temperature sensor chip includes: a communication interface unit; a temperature sensor unit, which includes a temperature sensitive device whose output value changes with temperature; a memory unit, which is used to save sampling data and chip parameters; a logic control unit, which controls the chip logic, reads The calibration temperature and the output value of the temperature sensor unit transmitted by the communication interface unit are obtained, and the output values of the temperature sensor unit at different calibration temperatures are collected to form sampling data and stored in the memory unit.
  • the communication interface unit adopts a wired communication interface, such as an IIC communication interface and a single bus interface.
  • the communication interface unit may also use a wireless communication interface, such as a high frequency or ultra high frequency RFID wireless tag.
  • the temperature sensor unit also includes: a voltage stabilizing module that provides a stable voltage to the temperature sensitive device, a constant current module connected between the voltage stabilizing module and the temperature sensitive device, an AD converter connected to the output of the temperature sensitive device, AD The converted value output by the converter is the output value of the temperature sensor unit.
  • the AD converter used in this embodiment may be an 8-bit, 12-bit, 16-bit or other AD converter.
  • the calibration control system is set in the temperature sensor chip.
  • the calibration management system only transmits the calibration temperature without reading and writing the output value of the temperature sensor.
  • the chip automatically writes the output value of the sensor chip into its corresponding memory array. ;
  • the process of fitting the temperature curve of the temperature sensor with its own CPU and calculating the actual temperature is realized inside the temperature sensor chip.
  • the calibration control system can also be set in the host computer other than the temperature sensor chip. The process of fitting the temperature curve and calculating the actual temperature is realized in the host computer.
  • the upper computer will also read the identification code, chip model, temperature range and accuracy stored in the memory unit.
  • the present invention calibrates the output value of the temperature sensor chip at different temperatures, and fits the sampling data to obtain a temperature-output value curve.
  • the calibration temperature is the temperature measured by the standard temperature measuring instrument and not the set ambient temperature. , so there is no need for a highly stable calibration temperature environment, and the ambient temperature can change slowly, which reduces the difficulty of calibration and makes it easy to achieve high-precision temperature calibration.
  • the calibration process of the present invention is to obtain the output value that changes with the temperature when all parts of the whole chip are involved, fully consider the temperature drift of the temperature sensor chip itself, the discrete difference of parameters, and carry out the non-linear influence of the sensor. Error correction greatly improves the accuracy of temperature measurement.
  • Fig. 1 is the fitting curve schematic diagram of an embodiment in the present invention
  • Fig. 2 is the functional schematic diagram of temperature sensor chip among the present invention.
  • Fig. 3 is the control schematic diagram of temperature sensor chip among the present invention.
  • Fig. 4 is a schematic diagram of the calibration of the high-precision temperature measurement system in the present invention.
  • the high-precision temperature measurement method proposed by the invention is suitable for improving the detection accuracy of the temperature sensor chip, and aims to solve the problem of the measurement accuracy of the temperature sensor chip at a lower cost.
  • the measurement method includes a calibration stage and an actual measurement stage. The sampling data is collected through the calibration stage, and the actual temperature is calculated according to the actual output value and the sampling data in the actual measurement stage.
  • Step S1 calibration phase, perform a calibration test on the temperature sensor chip, collect the output values of the temperature sensor at different calibration temperatures to form sampling data, the sampling data includes at least two calibration arrays, each calibration array is composed of calibration temperature and output value, calibration The temperature is measured by a standard temperature measuring instrument, and the output value is output by a temperature sensor chip.
  • the standard temperature measuring instrument and the temperature sensor chip are placed in the same test environment, usually placed in an incubator.
  • the time constant is more than 10 times, the ambient temperature inside the incubator is uniform, and the detection temperature of the standard temperature measuring instrument is used as the calibration temperature.
  • the calibration temperature should be selected within the actual measurement range of the temperature sensor chip. The smaller the measurement range, the more calibrated temperature points, and the higher the measurement accuracy.
  • the acquisition process of each calibration array includes: putting the standard temperature measuring instrument and the temperature sensor chip into the current test environment, reading the detection temperature of the standard temperature measuring instrument at intervals within a set time, and judging the read detection temperature Whether it tends to be consistent; if so, read the detection temperature of the standard temperature measuring instrument as the calibration temperature, and read the output value of the temperature sensor chip at the same time.
  • the set time is greater than the maximum value of the thermal time constant of the standard temperature measuring instrument and the temperature sensor.
  • the temperature difference between the detected temperatures read several times within the set time meets the set value, it is determined that the detection
  • the temperature tends to be the same.
  • the ambient temperature remains unchanged for a certain period of time.
  • the measurement equipment is the accurate temperature.
  • the temperature measurement is lagging.
  • the hysteresis coefficient of different temperature sensor materials is different, usually a few seconds, and the PN junction is 0.2--2 seconds. Some will be a bit longer, and for accurate temperature measurements, the set time must be greater than 3 times the hysteresis factor.
  • a number of times usually refers to more than two times, and the specific number of times can be designed according to actual needs.
  • the calibration accuracy of the temperature sensor is completely determined by the standard temperature measuring instrument and has nothing to do with the stable accuracy of the ambient temperature. After each collection of a calibration array is completed, the The standard temperature measuring instrument and the temperature sensor chip are put into the next test environment to collect the next calibration data.
  • the present invention does not limit the specific selection rules of the calibration temperature, but since the temperature-output value curve is nonlinear, from the perspective of the calibration effect, the selection of the calibration temperature needs to consider the actual application of the temperature sensor, and determine the measurement range according to the actual application. Accuracy requirements, and then select the appropriate calibration temperature point and the accuracy of the standard temperature measuring instrument, the higher the accuracy of the standard temperature measuring instrument, the higher the accuracy of the calibrated temperature sensor. The smaller the measurement range is, the smaller the calibration temperature range is, and the closer the fitted temperature curve is to the actual temperature curve of the sensor, the higher the measurement accuracy. In order to reduce the cost, the actual temperature range is T 0 -T 1 degree, only need to consider the temperature of this section, and try to improve the measurement accuracy of this section.
  • the sampling data should include the largest calibration array, the smallest calibration array, and the intermediate calibration array.
  • the calibration temperature of the largest calibration array is close to the maximum limit of the actual measurement range of the temperature sensor chip, and the calibration temperature of the smallest calibration array is close to the temperature sensor chip.
  • the minimum limit value of the actual use of the measurement range, the calibration temperature of the intermediate calibration array is close to the common measurement value of the temperature sensor chip.
  • the temperature sensor dedicated to the human body the actual measurement range of the temperature sensor chip is 34 degrees to 44 degrees, and the temperature beyond the range does not need to be considered. In fact, the accuracy of the measured value near it is also very high. In the calibration stage, you can choose 35 degrees, 37 degrees, 42 degrees, and 3 points for calibration. 37 degrees is close to the common measurement value of the human body temperature sensor.
  • the calibration temperature of the standard temperature measuring instrument may be 35.16 degrees, 36.82 degrees, 42.25 degrees, the interval of calibration temperature can be uneven.
  • Step S2 qualification detection stage, put the temperature sensor chip into the calibration environment, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve Calculate the actual temperature, obtain the standard temperature of the calibration environment, and judge whether the temperature difference between the actual temperature and the standard temperature is within the set error range, if yes, determine that the accuracy of the temperature sensor chip is qualified, if not, return to step S1 or It is determined that the accuracy of the temperature sensor chip is unqualified.
  • the temperature sensor chip After the temperature sensor chip is qualified, in actual use, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve to calculate the actual temperature of the measured object. temperature, to achieve high-precision temperature measurement.
  • PN junctions as temperature sensitive devices, RFID tags as communication interfaces, and the output value of the temperature sensor chip as an AD conversion value of voltage that changes with temperature
  • the forward voltage drop of the PN junction of a crystal diode or triode has a negative temperature coefficient, which changes with temperature.
  • the diode PN junction can be directly used as a temperature sensitive device.
  • This sensor has good linearity, small size, thermal time constant of 0.2-2 seconds, and high sensitivity.
  • the temperature measurement range is -50 ⁇ +150°C. Different PN junction characteristics will have discrete differences, so at the same temperature, the voltage output will be different.
  • the ratio of specific heat capacity in heat in ⁇ is a constant.
  • V g (0), C is a constant related to junction area and doping.
  • V L is linear
  • V NL is nonlinear
  • the nonlinearity is very small, but it affects the measurement accuracy of temperature.
  • the dependence of the PN junction forward voltage drop V F on T mainly depends on the linear term, and the nonlinear term cannot be ignored for high-precision temperature measurement.
  • the PN junction uses a constant current source as the working current to make the curve as linear as possible.
  • the PN junction power supply requires first to stabilize the voltage, and then to stabilize the current, so that the constant current source will not be affected by voltage fluctuations.
  • the PN junction outputs a voltage signal that changes with temperature through a constant current source, and then amplifies, filters, and converts AD to become a digital signal.
  • the output of the temperature sensor chip is an AD conversion value that changes with temperature.
  • the present invention uses a standard temperature measuring instrument with appropriate precision.
  • the accuracy of the standard temperature measuring instrument should be higher than the accuracy of the temperature sensor by one
  • the general requirement is that the accuracy of the standard temperature measuring instrument is 4 times that of the temperature sensor.
  • the linearity of itself is well calibrated
  • the measurement range is 0-50 degrees
  • the AD conversion takes 16 bits
  • 4 points are calibrated.
  • the accuracy of the standard temperature measuring instrument is ⁇ 0.01 degrees
  • the measurement accuracy of the temperature sensor is also related to the temperature measurement range, the smaller the measurement range, the more calibration points, the higher the measurement accuracy of the temperature sensor.
  • the output value of the temperature sensor chip is the AD conversion value of the amplified voltage on the PN junction that changes with temperature, and no additional temperature compensation design for the chip is required.
  • the fitted curve has temperature compensation characteristics. Since the temperature curve of the PN junction is not a real straight line, and different chips have discreteness, V g (0) and C in the formula are different. Moreover, each component inside the semiconductor chip will be affected by temperature, and a slight change in the ambient temperature will affect the output value of the AD conversion.
  • the output value of the calibration of the present invention is obtained under the situation that each part of the whole sensor chip all participates, and the selection of calibration temperature is close to the maximum temperature and the minimum temperature of the measurement range of the temperature sensor chip, that is, the calibration takes into account the temperature of itself in the measurement range of the sensor Temperature drift, parameter discrete differences, and nonlinear effects make the fitted temperature-output value curve close to the real temperature curve of the sensor, which greatly improves the accuracy of temperature measurement.
  • Each temperature sensor chip has a unique identification code, which can be the chip ID. By calibrating N temperature points with high precision, errors such as nonlinearity, sensor chip distribution parameters, and temperature drift are corrected.
  • the corresponding AD conversion value is stored in the memory unit of the temperature sensor chip.
  • the fitting process of a temperature sensor dedicated to the human body is used as an example.
  • the accuracy of a standard temperature measuring instrument is required to be no less than ⁇ 0.02 degrees. degrees, corresponding to the actual calibration array (not real data, just to illustrate the function), A (3695, 42.16), B (6941, 37.85), C (8765, 35.05) (the picture is a schematic diagram, and the real temperature curve is different) , and calculate and process by line segment.
  • the temperature sensor When the host computer reads the data of the temperature sensor, the temperature sensor sends the identification code, 3 sets of data A (3695, 42.16), B (6941, 37.85), C (8765, 35.05) in the memory unit and the measured voltage AD conversion
  • the value X is given to the host computer, and the host computer obtains these 3 sets of data, which can be fitted into a quadratic curve. For simple calculation, it is fitted into 2 straight line segments AB and BC.
  • T (x1-6941)*(42.16-37.85)/(3695-6941)+37.85.
  • this curve is a curve close to the real characteristics of each temperature sensor chip itself. Since the calibration point takes into account all the distribution parameters of the chip, the constant current source error of the PN junction, the temperature of the amplifier, AD conversion, etc. Influenced, the accuracy of the temperature value obtained from the curve is very high.
  • the AD conversion value of the voltage corresponding to the temperature measured by the chip which is a number in the coordinate array of a point on the curve, and another number of the array is calculated through the curve equation.
  • This can not only solve the error caused by the discrete parameters of different chips, but also solve the error caused by the nonlinearity of the PN junction.
  • the curve can be divided into N-1 line segments, or it can be fitted into multiple curves and so on.
  • the present invention also proposes a high-precision temperature measurement system for realizing the above-mentioned measurement method.
  • the high-precision temperature measurement system includes: a calibration control system, a temperature sensor chip, a constant temperature box, a detection box, and a Standard temperature measuring instrument for calibration temperature and standard temperature.
  • the temperature sensor chip is placed in different calibration temperatures during the calibration stage.
  • the calibration control system sends a calibration command to the temperature sensor chip when the temperature of the incubator is stable.
  • the temperature sensor chip reads the calibration array and saves it. Of course, it can also be read by the calibration control system.
  • the calibration array is saved.
  • the temperature sensor chip has a communication interface unit, a temperature sensor unit, a memory unit, a logic control unit, and a chip power supply unit.
  • the communication interface unit is used to connect external devices.
  • the communication interface unit uses a wired communication interface, such as an IIC communication interface and a single bus interface.
  • the communication interface unit may also use a wireless communication interface, such as a high frequency or ultra high frequency RFID wireless tag.
  • the temperature sensor unit includes a temperature sensitive device whose output value changes with temperature.
  • the temperature sensitive device can use a thermistor, etc.
  • the memory unit is used to save the sampling data, chip parameters and the actual output value of the latest measured temperature sensor unit.
  • the chip parameters include chip ID and flag, etc.
  • the memory unit has a memory for storing N calibration arrays. After receiving the calibration command, the logic control unit reads the calibration temperature and the output value of the temperature sensor unit transmitted by the communication interface unit, collects the output values of the temperature sensor unit at different calibration temperatures to form sampling data and stores it in the memory unit.
  • the temperature sensor chip is placed in the detection box during the qualified detection stage, and the calibration control system compares the calculated actual temperature with the standard temperature, and judges whether the temperature sensor chip is qualified according to the comparison result.
  • the calibration control system obtains the actual output value of the temperature sensor unit, fits the temperature curve according to the sampling data of the temperature sensor chip, and substitutes the actual output value into the corresponding temperature curve to calculate the actual temperature.
  • the detection temperature of the standard temperature measuring instrument is used as the standard temperature of the detection box, and it is judged whether the temperature difference between the actual temperature and the standard temperature is within the set error range. Chip accuracy is unqualified.
  • the calibration control system is set in the temperature sensor chip, and the fitting of the temperature curve, the calculation of the actual temperature, and the qualification judgment are all implemented inside the temperature sensor chip.
  • the calibration control system can also be set in the host computer other than the temperature sensor chip, and the fitting of the temperature curve, the calculation of the actual temperature, and the qualification judgment are all implemented in the host computer.
  • the temperature sensor unit also includes: a voltage stabilizing module that provides a stable voltage to the temperature sensitive device, a constant current module connected between the voltage stabilizing module and the temperature sensitive device, an AD converter connected to the output terminal of the temperature sensitive device
  • the conversion value output by the AD converter is the output value of the temperature sensor unit.
  • the AD converter used in this embodiment can be an 8-bit, 12-bit, 16-bit or other digital-digit AD converter.
  • the temperature sensitive element of the temperature sensor is powered by a constant current source to obtain a voltage signal that changes with temperature. This signal is amplified to the AD converter and converted into a digital signal of voltage, that is, the AD conversion value of the temperature.
  • One temperature corresponds to one AD conversion value of temperature.
  • the present invention does not need a highly stable incubator, and the temperature of the incubating box can change slowly, requiring that its temperature change be less than the thermal time constant 10 of the standard temperature measuring instrument and the calibrated sensor more than double.
  • the temperature sensor chip calibration and qualified inspection can be realized in one thermostat box, or there can be several thermostat boxes and a test box.
  • the test box is used to verify whether the temperature sensor chip meets the design accuracy requirements.
  • the configuration of the test box is the same as that of the thermostat box. .
  • the calibration control system is connected to the incubator. It must be able to read the temperature value measured by the standard temperature measuring instrument in the incubator. It must have the interface of the temperature sensor chip, which can communicate with the temperature sensor chip, read, write and set the data in the chip. The wireless interface and the RFID tag interface also need the support of the corresponding card reader, which can read and write the chip (RFID tag).
  • Other calibrations such as wafer calibration, need to make a special circuit to connect the sensor chip interface to ensure a good connection between the sensor chip and the setting circuit to achieve temperature calibration. Multiple temperature sensor chips can be calibrated simultaneously in one thermostat to improve production efficiency.
  • thermostats can be designed to provide different calibration temperatures, and one temperature-variable thermostat can be designed to provide different calibration temperatures.
  • a standard temperature measuring instrument can be designed to be connected to the temperature sensor chip, and the standard temperature measuring instrument can be put into an incubator or a detection box together with the temperature sensor chip to accurately detect the temperature of the environment where the temperature sensor chip is located.
  • a separate standard temperature measuring instrument can also be set in each thermostat and detection box. The present invention does not limit the number of thermostats and standard temperature measuring instruments, it only needs to ensure that the standard temperature measuring instruments and the temperature sensor chip are in the same environment.
  • the measurement process of the measurement system is as follows:
  • the first step the standard temperature measuring instrument and the temperature sensor chip are connected to the interface as required to ensure normal communication, placed in the incubator 1, and the temperature of the incubator 1 is controlled at the first temperature point T1, and the accuracy of the temperature is required to meet the design Require.
  • the calibration control system continuously reads the temperature value in the standard temperature measuring instrument. When the temperature reaches a stable value, the calibration control system sends a calibration command. After receiving the calibration command, the temperature sensor chip collects the temperature measured by the standard temperature measuring instrument at this time.
  • the temperature value T1, the output value X1 of the calibrated temperature sensor chip, and the calibration array (T1, X1) are stored in the first memory group.
  • the second step place the connected standard temperature measuring instrument and the temperature sensor chip in the incubator 2, and control the temperature of the incubator at the required second temperature point T2.
  • the first step collect the temperature value T2 measured by the standard temperature measuring instrument at this time, the output value X2 of the calibrated temperature sensor chip, and save the calibration array (T2, X2) to the second group of memory.
  • the third step is to repeat the same until the Nth calibration point is completed, and save the calibration array (TN, XN) to the Nth memory.
  • Step 4 After all temperature calibrations are completed, place the connected standard temperature measuring instrument and temperature sensor chip in the detection box, and control the temperature of the detection box at T.
  • the calibration control system sends a temperature collection command, and the temperature sensor chip sends the identification code, sampling data and the actual output value of the current temperature sensor chip to the calibration control system, and the calibration control system fits the temperature sensor chip according to the sampling data.
  • Get the temperature-output value curve substitute the actual output value into its corresponding temperature-output value curve to calculate the actual temperature, after calculating the actual temperature, use the detection temperature of the standard temperature measuring instrument in the detection box as the standard temperature of the detection box, judge Whether the temperature difference between the actual temperature and the standard temperature is within the set error range, if so, determine that the temperature sensor chip is qualified, if not, recalibrate the temperature sensor chip or determine that the temperature sensor chip is unqualified.

Abstract

A high-precision temperature measurement method and system. The high-precision temperature measurement method comprises the following steps: S1, a calibration phase, involving: performing calibration testing on a chip of a temperature sensor, and collecting output values of the temperature sensor at different calibration temperatures so as to form sampling data, wherein the sampling data includes at least two calibration arrays, and each calibration array is composed of calibration temperatures measured by a standard temperature measurement instrument and the output values of the chip of the temperature sensor; and S2, an actual measurement phase, involving: acquiring an actual output value of the chip of the temperature sensor, fitting the sampling data to obtain a temperature-output value curve, and substituting the actual output value into the temperature-output value curve to perform calculation so as to obtain an actual temperature. By means of the measurement method and the measurement system, more accurate sampling data is obtained by means of high-precision temperature calibration and collection, and the temperature-output value curve obtained by means of fitting the sampling data is closer to a true temperature curve of the chip of the temperature sensor, thereby greatly increasing the precision of temperature measurement.

Description

高精度温度测量方法及测量系统High precision temperature measurement method and measurement system 技术领域technical field
本发明涉及温度检测技术领域,尤其涉及高精度温度测量方法及测量系统。The invention relates to the technical field of temperature detection, in particular to a high-precision temperature measurement method and a measurement system.
背景技术Background technique
温度检测广泛用于工农业生产、科学研究和生活等领域,由于受到温度敏感器件的非线性性、温度漂移、测量电路中放大器稳定性及A/D转换器噪声的影响,进一步提高温度传感器的精度和分辨率比较困难。Temperature detection is widely used in industrial and agricultural production, scientific research, and life. Due to the nonlinearity of temperature-sensitive devices, temperature drift, amplifier stability in the measurement circuit, and A/D converter noise, the temperature sensor’s performance is further improved. Accuracy and resolution are more difficult.
日常的空调、微波炉、烤箱、冷链运输监控等等大部分的应用对温度的精度要求不是太高,±1.0摄氏度、±0.5度的精度已经满足,但也有很多的场合需要高精度的温度测量,比如人体温度测量,需要精度为±0.1度,集成电路芯片生产时掺杂工艺需要更高精度的温度控制。Most applications such as daily air conditioners, microwave ovens, ovens, cold chain transportation monitoring, etc. do not require too high temperature accuracy, and the accuracy of ±1.0 degrees Celsius and ±0.5 degrees is already satisfied, but there are also many occasions that require high-precision temperature measurement , For example, human body temperature measurement requires an accuracy of ±0.1 degrees, and the doping process in the production of integrated circuit chips requires higher-precision temperature control.
现有的温度传感器芯片大部分精度低于±0.5度,高于±0.1度精度的芯片种类很少,并且价格昂贵。低精度温度传感器芯片只能用于冷链运输监测等对精度要求不高的场合,不能用于动物和人体的体温测量,在医用设备中温度传感器芯片要求测量的温度误差不高于±0.1度。Most of the existing temperature sensor chips have an accuracy lower than ±0.5 degrees, and there are few types of chips with an accuracy higher than ±0.1 degrees, and they are expensive. Low-precision temperature sensor chips can only be used in cold chain transportation monitoring and other occasions that do not require high precision, and cannot be used for temperature measurement of animals and human bodies. In medical equipment, the temperature sensor chip requires that the measured temperature error is not higher than ±0.1 degrees .
另外,温度标定是温度传感器生产的重要一环,关系到温度传感器的精度,传统标定方式是在设定的温度点下进行标定,必须在温度高度稳定的恒温箱中进行,但温度环境的稳定性控制非常难实现,恒温箱中的温度无法恒定维持在设定温度点上,普通恒温箱的温度控制精度通常是±0.5度,采样数据中标定温度本身误差较大,最终导致温度传感器芯片的测量精度低。In addition, temperature calibration is an important part of the production of temperature sensors, which is related to the accuracy of temperature sensors. The traditional calibration method is to calibrate at a set temperature point, which must be performed in a thermostat with a highly stable temperature. However, the stability of the temperature environment Sexual control is very difficult to achieve. The temperature in the thermostat cannot be maintained at the set temperature point. The temperature control accuracy of ordinary thermostat is usually ±0.5 degrees. The calibration temperature itself in the sampling data has a large error, which eventually leads to the failure of the temperature sensor chip The measurement accuracy is low.
因此,如何提高现有温度测量方法的精度是业界亟待解决的技术问题。Therefore, how to improve the accuracy of the existing temperature measurement method is a technical problem to be solved urgently in the industry.
发明内容Contents of the invention
为了解决现有技术存在的缺陷,本发明提出高精度温度测量方法及测量系统,该测量方法通过高精度的温度标定采集得到更准确的采样数据,拟合得到的温度-输出值曲线更接近温度传感器芯片的真实温度曲线,极大地提高温度测量的精度。In order to solve the defects of the existing technology, the present invention proposes a high-precision temperature measurement method and measurement system. The measurement method obtains more accurate sampling data through high-precision temperature calibration collection, and the temperature-output value curve obtained by fitting is closer to the temperature The real temperature curve of the sensor chip greatly improves the accuracy of temperature measurement.
本发明采用的技术方案是,设计高精度温度测量方法,包括以下步骤:The technical scheme adopted in the present invention is to design a high-precision temperature measurement method, comprising the following steps:
步骤S1、标定阶段,对温度传感器芯片进行标定测试,采集不同标定温度下温度传感器的输出值形成采样数据,采样数据包含至少两个标定数组,每个标定数组由标准温度测量仪测量的标定温度和温度传感器芯片的输出值构成;Step S1, the calibration stage, perform a calibration test on the temperature sensor chip, collect the output values of the temperature sensor at different calibration temperatures to form sampling data, the sampling data includes at least two calibration arrays, and each calibration array is the calibration temperature measured by a standard temperature measuring instrument and the output value of the temperature sensor chip;
步骤S2、实测阶段,获取温度传感器芯片的实际输出值,将采样数据拟合得到温度-输出值曲线,将实际输出值代入温度-输出值曲线中计算得到实际温度。Step S2, the actual measurement stage, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve to calculate the actual temperature.
优选的,每个标定数组是通过标准温度测量仪和温度传感器芯片在同一测试环境中测量得到,标准温度测量仪和温度传感器芯片同时测量。Preferably, each calibration array is obtained by measuring the standard temperature measuring instrument and the temperature sensor chip in the same test environment, and the standard temperature measuring instrument and the temperature sensor chip measure at the same time.
优选的,标定数组的采集过程包括:Preferably, the collection process of the calibration array includes:
将标准温度测量仪和温度传感器芯片放入当前测试环境;Put the standard temperature measuring instrument and temperature sensor chip into the current test environment;
在设定时间内间隔读取所述标准温度测量仪的检测温度;Reading the detection temperature of the standard temperature measuring instrument at intervals within a set time;
判断读取到的检测温度是否趋于一致;Determine whether the read detection temperature tends to be consistent;
若是,则读取所述标准温度测量仪的检测温度作为标定温度,同时读取所述温度传感器芯片的输出值。If so, read the detection temperature of the standard temperature measuring instrument as the calibration temperature, and read the output value of the temperature sensor chip at the same time.
优选的,设定时间大于标准温度测量仪和温度传感器的热时间常数的最大值,当所述设定时间内连续若干次读取到的检测温度之间的温差满足设定值,则判定所述检测温度趋于一致。Preferably, the set time is greater than the maximum value of the thermal time constant of the standard temperature measuring instrument and the temperature sensor, and when the temperature difference between the detected temperatures read several times within the set time meets the set value, it is determined that the The detection temperature tends to be the same.
优选的,步骤S2还包括:Preferably, step S2 also includes:
计算得到所述实际温度之后,判断所述实际温度与所述温度传感器芯片所在环境的标准温度之间的温差是否在设定误差范围之内;After calculating the actual temperature, determine whether the temperature difference between the actual temperature and the standard temperature of the environment where the temperature sensor chip is located is within a set error range;
若是,则判定所述温度传感器芯片合格;If so, then determine that the temperature sensor chip is qualified;
若否,则返回步骤S1或者判定所述温度传感器芯片不合格。If not, return to step S1 or determine that the temperature sensor chip is unqualified.
优选的,采样数据包含:最大标定数组和最小标定数组,最大标定数组的标定温度接近温度传感器芯片的实际使用测量范围的最大极限值,最小标定数组的标定温度接近温度传感器芯片的实际使用测量范围的最小极限值。Preferably, the sampling data includes: a maximum calibration array and a minimum calibration array, the calibration temperature of the maximum calibration array is close to the maximum limit value of the actual use measurement range of the temperature sensor chip, and the calibration temperature of the minimum calibration array is close to the actual use measurement range of the temperature sensor chip minimum limit value of .
优选的,每个温度传感器芯片设有唯一的标识码,采样数据存储在温度传感器芯片中,当温度-输出值曲线由温度传感器芯片之外的上位机拟合得到时,采样数据、实际输出值以及实际温度在传送过程中绑定有其对应温度传感器芯片的标识码。Preferably, each temperature sensor chip is provided with a unique identification code, and the sampling data is stored in the temperature sensor chip. When the temperature-output value curve is obtained by fitting the upper computer outside the temperature sensor chip, the sampling data, the actual output value And the actual temperature is bound with the identification code of its corresponding temperature sensor chip during the transmission process.
本发明还提出了实现上述高精度温度测量方法的高精度温度测量系统,包括:温度传感器芯片、用于与温度传感器芯片连接的标定控制系统、用于提供不同标定温度的恒温箱、用于检测传感器是否合格的检测箱、以及用于检测温度的标准温度测量仪。The present invention also proposes a high-precision temperature measurement system for realizing the above-mentioned high-precision temperature measurement method, including: a temperature sensor chip, a calibration control system for connecting with the temperature sensor chip, a constant temperature box for providing different calibration temperatures, and a temperature sensor for detecting A test box for whether the sensor is qualified, and a standard temperature measuring instrument for detecting temperature.
温度传感器芯片在标定阶段放置在不同的标定温度中,标定控制系统在恒温箱温度稳定时向温度传感器芯片发送标定命令,温度传感器芯片或者标定控制系统读取标定数组进行保存;温度传感器芯片在合格检测阶段放置在检测箱中,标定控制系统将计算得到的实际温度与标准温度测量仪检测到的标准温度进行对比,根据对比结果判断温度传感器芯片是否合格。The temperature sensor chip is placed in different calibration temperatures during the calibration stage. The calibration control system sends a calibration command to the temperature sensor chip when the temperature of the incubator is stable. The temperature sensor chip or the calibration control system reads the calibration array and saves it; The detection stage is placed in the detection box, and the calibration control system compares the calculated actual temperature with the standard temperature detected by the standard temperature measuring instrument, and judges whether the temperature sensor chip is qualified according to the comparison result.
其中,温度传感器芯片包括:通信接口单元;温度传感器单元,其包括输出值随温度变化的温度敏感器件;存储器单元,其用于保存采样数据以及芯片参数;逻辑控制单元,其控制芯片逻辑,读取通信接口单元传送的标定温度和温度传感器单元的输出值,采集不同标定温度下温度传感器单元的输出值形成采样数据并存入存储器单元。Among them, the temperature sensor chip includes: a communication interface unit; a temperature sensor unit, which includes a temperature sensitive device whose output value changes with temperature; a memory unit, which is used to save sampling data and chip parameters; a logic control unit, which controls the chip logic, reads The calibration temperature and the output value of the temperature sensor unit transmitted by the communication interface unit are obtained, and the output values of the temperature sensor unit at different calibration temperatures are collected to form sampling data and stored in the memory unit.
优选的,通信接口单元采用有线通信接口,比如IIC通信接口、单总线接口。通信接口单元也可以采用无线通信接口,比如高频或者超高频RFID无线标签。Preferably, the communication interface unit adopts a wired communication interface, such as an IIC communication interface and a single bus interface. The communication interface unit may also use a wireless communication interface, such as a high frequency or ultra high frequency RFID wireless tag.
优选的,温度传感器单元还包括:给温度敏感器件提供稳定电压的稳压模块、连接在与稳压模块和温度敏感器件之间的恒流模块、连接在温度敏感器件输出端的AD转换器,AD转换器输出的转换值为温度传感器单元的输出值。该实施例中使用到的AD转换器可以是8位、12位、16位或者其他位数的AD转换器。Preferably, the temperature sensor unit also includes: a voltage stabilizing module that provides a stable voltage to the temperature sensitive device, a constant current module connected between the voltage stabilizing module and the temperature sensitive device, an AD converter connected to the output of the temperature sensitive device, AD The converted value output by the converter is the output value of the temperature sensor unit. The AD converter used in this embodiment may be an 8-bit, 12-bit, 16-bit or other AD converter.
优选的,标定控制系统设置在温度传感器芯片中,标定时标定管理系统只传送标定温度,而不需要读写温度传感器的输出值,芯片自行将传感器芯片的输出值写入自己相应的存储器数组中;自带CPU的温度传感器温度曲线的拟合以及实际温度的计算等过程在温度传感器芯片内部实现。标定控制系统也可以设置在温度传感器芯片之外的上位机中,温度曲线的拟合以及实际温度的计算等过程在上位机实现,当标定控制系统设置在上位机中时,除采样数据之外,上位机还会读取保存在存储器单元中的标识码、芯片型号、温度范围以及精度等数据。Preferably, the calibration control system is set in the temperature sensor chip. During calibration, the calibration management system only transmits the calibration temperature without reading and writing the output value of the temperature sensor. The chip automatically writes the output value of the sensor chip into its corresponding memory array. ; The process of fitting the temperature curve of the temperature sensor with its own CPU and calculating the actual temperature is realized inside the temperature sensor chip. The calibration control system can also be set in the host computer other than the temperature sensor chip. The process of fitting the temperature curve and calculating the actual temperature is realized in the host computer. When the calibration control system is set in the host computer, in addition to the sampling data , the upper computer will also read the identification code, chip model, temperature range and accuracy stored in the memory unit.
与现有技术相比,本发明通过标定不同温度下温度传感器芯片的输出值,将采样数据拟合得到温度-输出值曲线,标定温度是标准温度测量仪测量出来的温度不是设定的环境温度,因此不需要高稳定的标定温度环境,环境温度可以是缓慢变化的,降低标定难度,使得高精度的温度标定容易实现。Compared with the prior art, the present invention calibrates the output value of the temperature sensor chip at different temperatures, and fits the sampling data to obtain a temperature-output value curve. The calibration temperature is the temperature measured by the standard temperature measuring instrument and not the set ambient temperature. , so there is no need for a highly stable calibration temperature environment, and the ambient temperature can change slowly, which reduces the difficulty of calibration and makes it easy to achieve high-precision temperature calibration.
进一步的,本发明的标定过程是在整个芯片的各个部分都参与的情况下得到随温度变化的输出值,充分考虑了温度传感器芯片本身的温度漂移、参数离散差别,对传感器的非线性影响进行误差修正,极大地提高温度测量的精度。Further, the calibration process of the present invention is to obtain the output value that changes with the temperature when all parts of the whole chip are involved, fully consider the temperature drift of the temperature sensor chip itself, the discrete difference of parameters, and carry out the non-linear influence of the sensor. Error correction greatly improves the accuracy of temperature measurement.
附图说明Description of drawings
下面结合实施例和附图对本发明进行详细说明,其中:The present invention is described in detail below in conjunction with embodiment and accompanying drawing, wherein:
图1是本发明中一实施例的拟合曲线示意图;Fig. 1 is the fitting curve schematic diagram of an embodiment in the present invention;
图2是本发明中温度传感器芯片的功能示意图;Fig. 2 is the functional schematic diagram of temperature sensor chip among the present invention;
图3是本发明中温度传感器芯片的控制示意图;Fig. 3 is the control schematic diagram of temperature sensor chip among the present invention;
图4是本发明中高精度温度测量系统的标定示意图。Fig. 4 is a schematic diagram of the calibration of the high-precision temperature measurement system in the present invention.
具体实施方式detailed description
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提出的高精度温度测量方法适用于提高温度传感器芯片的检测精度,目的是以较低的成本,解决温度传感器芯片的测量精度问题。具体来说,测量方法包括标定阶段和实测阶段,通过标定阶段采集采样数据,在实测阶段根据实际输出值以及采样数据计算得到实际温度。The high-precision temperature measurement method proposed by the invention is suitable for improving the detection accuracy of the temperature sensor chip, and aims to solve the problem of the measurement accuracy of the temperature sensor chip at a lower cost. Specifically, the measurement method includes a calibration stage and an actual measurement stage. The sampling data is collected through the calibration stage, and the actual temperature is calculated according to the actual output value and the sampling data in the actual measurement stage.
步骤S1、标定阶段,对温度传感器芯片进行标定测试,采集不同标定温度下温度传感器的输出值形成采样数据,采样数据包含至少两个标定数组,每个标定数组由标定温度和输出值构成,标定温度由标准温度测量仪测量,输出值由温度传感器芯片输出。Step S1, calibration phase, perform a calibration test on the temperature sensor chip, collect the output values of the temperature sensor at different calibration temperatures to form sampling data, the sampling data includes at least two calibration arrays, each calibration array is composed of calibration temperature and output value, calibration The temperature is measured by a standard temperature measuring instrument, and the output value is output by a temperature sensor chip.
为了保证测量精度,标准温度测量仪和温度传感器芯片在同一测试环境中,一般是放置在恒温箱中,要求恒温箱温度的变化很慢,温度变化小于标准温度测量仪和被标定的传感器的热时间常数10倍以上,恒温箱内部环境温度均匀,标准温度测量仪的检测温度作为标定温度。标定温度应当在温度传感器芯片的实际使用测量范围中选取,测量范围越小,标定的温度点越多,测量精度就越高。In order to ensure the measurement accuracy, the standard temperature measuring instrument and the temperature sensor chip are placed in the same test environment, usually placed in an incubator. The time constant is more than 10 times, the ambient temperature inside the incubator is uniform, and the detection temperature of the standard temperature measuring instrument is used as the calibration temperature. The calibration temperature should be selected within the actual measurement range of the temperature sensor chip. The smaller the measurement range, the more calibrated temperature points, and the higher the measurement accuracy.
每个标定数组的采集过程包括:将标准温度测量仪和温度传感器芯片放入当前测试环境中,在设定时间内间隔读取所述标准温度测量仪的检测温度,判断读取到的检测温度是否趋于一致;若是,则读取标准温度测量仪的检测温度作为标定温度,同时读取温度传感器芯片的输出值。The acquisition process of each calibration array includes: putting the standard temperature measuring instrument and the temperature sensor chip into the current test environment, reading the detection temperature of the standard temperature measuring instrument at intervals within a set time, and judging the read detection temperature Whether it tends to be consistent; if so, read the detection temperature of the standard temperature measuring instrument as the calibration temperature, and read the output value of the temperature sensor chip at the same time.
需要说明的是,设定时间大于标准温度测量仪和温度传感器的热时间常数的最大值,当设定时间内连续若干次读取到的检测温度之间的温差满足设定值,则判定检测温度趋于一致。环境温度在一定的时间内保持不变化,测量设备测量才是准确的温度,温度测量是滞后的,不同的温度传感器材料滞后系数不一样,一般是几秒,PN结是0.2--2秒,有些会更长一点,要使温度测量准确,设定时间必须大于滞后系数的3倍。若干次通常是指两次以上,具体次数可以根据实际需要设计。选择的标准温度测量仪的测量精度越高,标定精度就越高,温度传感器的标定精度完全由标准温度测量仪决定,与环境温度的稳定精度无关,每次完成一个标定数组的采集之后,将标准温度测量仪和温度传感器芯片放入下一个测试环境中,进行下一个标定数据的采集。It should be noted that the set time is greater than the maximum value of the thermal time constant of the standard temperature measuring instrument and the temperature sensor. When the temperature difference between the detected temperatures read several times within the set time meets the set value, it is determined that the detection The temperature tends to be the same. The ambient temperature remains unchanged for a certain period of time. The measurement equipment is the accurate temperature. The temperature measurement is lagging. The hysteresis coefficient of different temperature sensor materials is different, usually a few seconds, and the PN junction is 0.2--2 seconds. Some will be a bit longer, and for accurate temperature measurements, the set time must be greater than 3 times the hysteresis factor. A number of times usually refers to more than two times, and the specific number of times can be designed according to actual needs. The higher the measurement accuracy of the selected standard temperature measuring instrument is, the higher the calibration accuracy will be. The calibration accuracy of the temperature sensor is completely determined by the standard temperature measuring instrument and has nothing to do with the stable accuracy of the ambient temperature. After each collection of a calibration array is completed, the The standard temperature measuring instrument and the temperature sensor chip are put into the next test environment to collect the next calibration data.
本发明并不限定标定温度的具体选择规则,但由于温度-输出值曲线是非线性的,从标定效果来看,标定温度的选择需要考虑温度传感器的实际应用场合,根据实际应用场合确定测量范围、精度要求,再选择合适的标定温度点和标准温度测量仪的精度,标准温度测量仪精度越高,被标定的温度传感器精度就越高。测量范围要求越小,标定温度的范围就小,其拟合的温度曲线越接近传感器的实际温度曲线,测量精度越高。为了降低成本,实际使用的温度范围是T 0-T 1度,只需要考虑这一段温度,尽量提高这一段的测量精度。 The present invention does not limit the specific selection rules of the calibration temperature, but since the temperature-output value curve is nonlinear, from the perspective of the calibration effect, the selection of the calibration temperature needs to consider the actual application of the temperature sensor, and determine the measurement range according to the actual application. Accuracy requirements, and then select the appropriate calibration temperature point and the accuracy of the standard temperature measuring instrument, the higher the accuracy of the standard temperature measuring instrument, the higher the accuracy of the calibrated temperature sensor. The smaller the measurement range is, the smaller the calibration temperature range is, and the closer the fitted temperature curve is to the actual temperature curve of the sensor, the higher the measurement accuracy. In order to reduce the cost, the actual temperature range is T 0 -T 1 degree, only need to consider the temperature of this section, and try to improve the measurement accuracy of this section.
一般来说,采样数据应该包含最大标定数组、最小标定数组和中间标定数组,最大标定数组的标定温度接近温度传感器芯片的实际使用测量范围的最大极限值,最小标定数组的标定温度接近温度传感器芯片的实际使用测量范围的最小极限值,中间标定数组的标定温度接近温度传感器芯片的常见测量值。比如人体专用温度传感器,温度传感器芯片的实际使用测量范围取34度到44度就可以,超过范围的温度无需考虑,实际上在其附近的测量值精度也是很高的。标定阶段可以选择35度、37度、42度,3个点进行标定,37度接近人体温度传感器的常见测量值,实际标定过程中,标准温度测量仪的标定温度可能是35.16度、36.82度、42.25度,标定温度的间隔可以不均匀。Generally speaking, the sampling data should include the largest calibration array, the smallest calibration array, and the intermediate calibration array. The calibration temperature of the largest calibration array is close to the maximum limit of the actual measurement range of the temperature sensor chip, and the calibration temperature of the smallest calibration array is close to the temperature sensor chip. The minimum limit value of the actual use of the measurement range, the calibration temperature of the intermediate calibration array is close to the common measurement value of the temperature sensor chip. For example, the temperature sensor dedicated to the human body, the actual measurement range of the temperature sensor chip is 34 degrees to 44 degrees, and the temperature beyond the range does not need to be considered. In fact, the accuracy of the measured value near it is also very high. In the calibration stage, you can choose 35 degrees, 37 degrees, 42 degrees, and 3 points for calibration. 37 degrees is close to the common measurement value of the human body temperature sensor. In the actual calibration process, the calibration temperature of the standard temperature measuring instrument may be 35.16 degrees, 36.82 degrees, 42.25 degrees, the interval of calibration temperature can be uneven.
步骤S2、合格检测阶段,将温度传感器芯片放入校验环境中,获取温度传感器芯片的实际输出值,将采样数据拟合得到温度-输出值曲线,将实际输出值代入温度-输出值曲线中计算得到实际温度,获取校验环境的标准温度,判断实际温度与标准温度之间的温差是否在设定误差范围之内,若是,则判定温度传感器芯片精度合格,若否,则返回步骤S1或者判定温度传感器芯片精度不合格。Step S2, qualification detection stage, put the temperature sensor chip into the calibration environment, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve Calculate the actual temperature, obtain the standard temperature of the calibration environment, and judge whether the temperature difference between the actual temperature and the standard temperature is within the set error range, if yes, determine that the accuracy of the temperature sensor chip is qualified, if not, return to step S1 or It is determined that the accuracy of the temperature sensor chip is unqualified.
温度传感器芯片检测合格之后,实际使用时,获取温度传感器芯片的实际输出值,将采样数据拟合得到温度-输出值曲线,将实际输出值代入温度-输出值曲线中计算得到被测物体的实际温度,实现高精度的温度测量。After the temperature sensor chip is qualified, in actual use, obtain the actual output value of the temperature sensor chip, fit the sampled data to obtain a temperature-output value curve, and substitute the actual output value into the temperature-output value curve to calculate the actual temperature of the measured object. temperature, to achieve high-precision temperature measurement.
现有温度传感器芯片通常是集成电路芯片,以PN结做温度敏感器件、RFID标签做通信接口、温度传感器芯片的输出值是随温度变化的电压AD转换值为例,说明本发明的技术原理。晶体二极管或三极管的PN结的正向压降具有负的温度系数,随温度而变化的,利用这种特性,可以直接采用二极管PN结作为温度敏感器件。这种传感器有较好的线性性,尺寸小,其热时间常数为0.2~2秒,灵敏度高。测温范围为-50~+150℃。不同的PN结特性会有离散差别,因此同样温度时,电压输出会有差别。Existing temperature sensor chips are usually integrated circuit chips. Taking PN junctions as temperature sensitive devices, RFID tags as communication interfaces, and the output value of the temperature sensor chip as an AD conversion value of voltage that changes with temperature as an example, the technical principle of the present invention is described. The forward voltage drop of the PN junction of a crystal diode or triode has a negative temperature coefficient, which changes with temperature. Using this characteristic, the diode PN junction can be directly used as a temperature sensitive device. This sensor has good linearity, small size, thermal time constant of 0.2-2 seconds, and high sensitivity. The temperature measurement range is -50~+150℃. Different PN junction characteristics will have discrete differences, so at the same temperature, the voltage output will be different.
下面是PN结的温度、电压以及电流关系方程:The following is the temperature, voltage and current relationship equation of the PN junction:
Figure PCTCN2021113614-appb-000001
Figure PCTCN2021113614-appb-000001
其中:in:
q=1.6×10 -19C,为电子的电荷。 q=1.6×10 -19 C, which is the charge of electrons.
K=1.38×10 -23J·K -1,为玻尔兹曼常数, K=1.38×10 -23 J·K -1 , which is the Boltzmann constant,
T——绝对温度。T - absolute temperature.
I f——PN结中正向电流。 I f - the forward current in the PN junction.
γ中热学中的比热容比,是常数。The ratio of specific heat capacity in heat in γ is a constant.
其中V g(0),C是与结面积,参杂有关的常数。 Among them, V g (0), C is a constant related to junction area and doping.
V L是线性的,V NL是非线性的,常温下非线性很小,但影响温度的测量精度,在此,我们也需要尽量考虑其影响。恒流下,PN结正向压降V F对T的依赖关系主要取决于线性项,对高精度的温度测量非线性段就不能忽略。 V L is linear, and V NL is nonlinear. At room temperature, the nonlinearity is very small, but it affects the measurement accuracy of temperature. Here, we also need to consider its influence as much as possible. Under constant current, the dependence of the PN junction forward voltage drop V F on T mainly depends on the linear term, and the nonlinear term cannot be ignored for high-precision temperature measurement.
为了保证温度测量的准确性,PN结的采用恒流源作为工作电流,尽量使曲线具有线性性。当RFID标签作为通信接口时,由于其电源来自读卡器磁场,PN结供电要求先稳压,再稳流,使恒流源不受电压波动的影响。PN结通过恒流源,输出随温度变化的电压信号,再放大、滤波、AD转换、变成数字信号,温度传感器芯片输出为随温度变化的AD转换值,根据实际情况考虑分辨率,在此取16位AD转换,-50~150℃分辨率理论上可以到达0.003度,每一个温度AD转换值占2字节。In order to ensure the accuracy of temperature measurement, the PN junction uses a constant current source as the working current to make the curve as linear as possible. When the RFID tag is used as a communication interface, since its power source comes from the magnetic field of the card reader, the PN junction power supply requires first to stabilize the voltage, and then to stabilize the current, so that the constant current source will not be affected by voltage fluctuations. The PN junction outputs a voltage signal that changes with temperature through a constant current source, and then amplifies, filters, and converts AD to become a digital signal. The output of the temperature sensor chip is an AD conversion value that changes with temperature. Consider the resolution according to the actual situation. Here Taking 16-bit AD conversion, the resolution of -50 ~ 150 ° C can theoretically reach 0.003 degrees, and each temperature AD conversion value occupies 2 bytes.
本发明根据温度传感器的实际需求,使用合适精度的标准温度测量仪,对温度传感器精度要求越高,标准温度测量仪的精度就要求越高,标准温度测量仪的精度应当比温度传感器精度高一个数量级,一般要求是标准温度测量仪精度是温度传感器精度的4倍。According to the actual needs of the temperature sensor, the present invention uses a standard temperature measuring instrument with appropriate precision. The higher the accuracy of the temperature sensor is, the higher the accuracy of the standard temperature measuring instrument is. The accuracy of the standard temperature measuring instrument should be higher than the accuracy of the temperature sensor by one The general requirement is that the accuracy of the standard temperature measuring instrument is 4 times that of the temperature sensor.
例如对于PN结的温度传感器,本身的线性性校好,测量范围在0~50度,AD转换取16位,标定4个点,标准温度测量仪的精度是±0.01度时,温度传感器测量精度高于±0.05度,温度传感器测量精度和温度测量范围也有关,测量范围小,标定点越多,温度传感器的测量精度高。For example, for the temperature sensor of the PN junction, the linearity of itself is well calibrated, the measurement range is 0-50 degrees, the AD conversion takes 16 bits, and 4 points are calibrated. When the accuracy of the standard temperature measuring instrument is ±0.01 degrees, the temperature sensor measurement accuracy Higher than ±0.05 degrees, the measurement accuracy of the temperature sensor is also related to the temperature measurement range, the smaller the measurement range, the more calibration points, the higher the measurement accuracy of the temperature sensor.
为了尽量降低芯片成本,一般情况下,温度传感器芯片的输出值是PN结上随温度变化的电压放大后的AD转换值,而不需要对芯片进行额外的温度补偿设计。本发明在标定时,拟合的曲线就带了温度补偿特性,由于PN结的温度曲线不是真正的直线,再有不同的芯片具有离散性,公式中的V g(0)、C不一样,并且半导体芯片内部的各个部件都会受温度影响,环境温度微小的变化都会影响AD转换的输出值。本发明标定的输出值是在整个传感器芯片的各个部分都参与的情况下得到的,标定温度的选择接近温度传感器芯片测量范围的最高温度、最低温度,即标定时考虑了传感器测量范围内自身的温度漂移、参数离散差别、非线性影响,使得拟合出来的温度-输出值曲线接近传感器的真实温度曲线,极大地提高温度测量的精度。 In order to reduce the cost of the chip as much as possible, in general, the output value of the temperature sensor chip is the AD conversion value of the amplified voltage on the PN junction that changes with temperature, and no additional temperature compensation design for the chip is required. When the present invention is calibrated, the fitted curve has temperature compensation characteristics. Since the temperature curve of the PN junction is not a real straight line, and different chips have discreteness, V g (0) and C in the formula are different. Moreover, each component inside the semiconductor chip will be affected by temperature, and a slight change in the ambient temperature will affect the output value of the AD conversion. The output value of the calibration of the present invention is obtained under the situation that each part of the whole sensor chip all participates, and the selection of calibration temperature is close to the maximum temperature and the minimum temperature of the measurement range of the temperature sensor chip, that is, the calibration takes into account the temperature of itself in the measurement range of the sensor Temperature drift, parameter discrete differences, and nonlinear effects make the fitted temperature-output value curve close to the real temperature curve of the sensor, which greatly improves the accuracy of temperature measurement.
每个温度传感器芯片设有唯一的标识码,标识码可以是芯片ID,通过高精度地标定N个温度点,来进行非线性、传感器芯片分布参数、温度漂移等的误差修正,每次标定时对应的AD转换值保存在温度传感器芯片的存储器单元中。当温度-输出值曲线由温度传感器芯片之外的上位机拟合得到时,在具体使用温度传感器测量温度时,将标识码、采样数据及温度传感器芯片的实际输出值一起发送出来,上位机读取传感器数据后,将采样数据进行曲线拟合 得到温度-输出值曲线,然后将实际输出值代入拟合的曲线得到被测物体的实际温度,显示出来或者传送到应用管理系统中,实现温度的测量。Each temperature sensor chip has a unique identification code, which can be the chip ID. By calibrating N temperature points with high precision, errors such as nonlinearity, sensor chip distribution parameters, and temperature drift are corrected. The corresponding AD conversion value is stored in the memory unit of the temperature sensor chip. When the temperature-output value curve is fitted by a host computer other than the temperature sensor chip, when the temperature sensor is used to measure the temperature, the identification code, sampling data and the actual output value of the temperature sensor chip are sent together, and the host computer reads After the sensor data is taken, the sampled data is subjected to curve fitting to obtain the temperature-output value curve, and then the actual output value is substituted into the fitted curve to obtain the actual temperature of the measured object, which is displayed or transmitted to the application management system to realize temperature control. Measurement.
如图1所示,比如人体专用温度传感器的拟合过程作为举例,标准温度测量仪精度要求不低于±0.02度,考虑大多数人的体温状态,比如标定温度选择36度、38度、42度,对应于实际的标定数组(不是真实数据,仅仅说明功能),A(3695,42.16)、B(6941,37.85)、C(8765,35.05)(图为示意图,和真实温度曲线有差异),并且按线段计算处理。As shown in Figure 1, for example, the fitting process of a temperature sensor dedicated to the human body is used as an example. The accuracy of a standard temperature measuring instrument is required to be no less than ±0.02 degrees. degrees, corresponding to the actual calibration array (not real data, just to illustrate the function), A (3695, 42.16), B (6941, 37.85), C (8765, 35.05) (the picture is a schematic diagram, and the real temperature curve is different) , and calculate and process by line segment.
上位机读取温度传感器的数据时,温度传感器发送标识码、存储器单元中的3组数据A(3695,42.16)、B(6941,37.85)、C(8765,35.05)和测得的电压AD转换值X给上位机,上位机得到这3组数据,可以拟合成2次曲线,为了计算简单,拟合成2条直线线段AB和BC。When the host computer reads the data of the temperature sensor, the temperature sensor sends the identification code, 3 sets of data A (3695, 42.16), B (6941, 37.85), C (8765, 35.05) in the memory unit and the measured voltage AD conversion The value X is given to the host computer, and the host computer obtains these 3 sets of data, which can be fitted into a quadratic curve. For simple calculation, it is fitted into 2 straight line segments AB and BC.
根据直线2点式,得到下面方程。According to the straight line 2-point formula, the following equation is obtained.
直线AB:T=f(X)=(X-6941)*(42.16-37.85)/(3695-6941)+37.85,X的取值范围<=6941。Straight line AB: T=f(X)=(X-6941)*(42.16-37.85)/(3695-6941)+37.85, the value range of X<=6941.
直线BC:T=f(X)=(X-8765)*(37.85-35.05)/(6941-8765)+35.05,X的取值范围>6941。Straight line BC: T=f(X)=(X-8765)*(37.85-35.05)/(6941-8765)+35.05, the value range of X>6941.
假设测量的电压值为x1,x1<6941,则对应的温度:Suppose the measured voltage value is x1, x1<6941, then the corresponding temperature:
T=(x1-6941)*(42.16-37.85)/(3695-6941)+37.85。T=(x1-6941)*(42.16-37.85)/(3695-6941)+37.85.
假设测量的电压值为x2,x2>6941,则对应的温度:Suppose the measured voltage value is x2, x2>6941, then the corresponding temperature:
T=(x2-8765)*(37.85-35.05)/(6941-8765)+35.05。T=(x2-8765)*(37.85-35.05)/(6941-8765)+35.05.
由于标定的温度数组精度很高,此曲线是每一个温度传感器芯片本身接近真实特性的曲线,由于标定点考虑到了芯片所有的分布参数,PN结的恒流源误差、放大器、AD转换等的温度影响,从曲线上得到温度值精度非常高。Due to the high accuracy of the calibrated temperature array, this curve is a curve close to the real characteristics of each temperature sensor chip itself. Since the calibration point takes into account all the distribution parameters of the chip, the constant current source error of the PN junction, the temperature of the amplifier, AD conversion, etc. Influenced, the accuracy of the temperature value obtained from the curve is very high.
这样上位机得到的不是直接的温度值,是此芯片测量到的温度对应的电压的AD转换值,是曲线上的一个点坐标数组中的一个数,通过曲线方程计算出数组的另外一个数,这样既可以解决不同芯片离散参数造成的误差,也解决了PN结的非线性造成的误差。考虑到实际的精度要求,标定N个温度点,可以把曲线分成N-1个线段,也可以拟合成多次曲线等等。In this way, what the host computer gets is not the direct temperature value, but the AD conversion value of the voltage corresponding to the temperature measured by the chip, which is a number in the coordinate array of a point on the curve, and another number of the array is calculated through the curve equation. This can not only solve the error caused by the discrete parameters of different chips, but also solve the error caused by the nonlinearity of the PN junction. Considering the actual accuracy requirements, when calibrating N temperature points, the curve can be divided into N-1 line segments, or it can be fitted into multiple curves and so on.
如图2至4所示,本发明还提出了实现上述测量方法的高精度温度测量系统,该高精度温度测量系统包括:标定控制系统、温度传感器芯片、恒温箱、检测箱、以及用于检测标定温度和标准温度的标准温度测量仪。As shown in Figures 2 to 4, the present invention also proposes a high-precision temperature measurement system for realizing the above-mentioned measurement method. The high-precision temperature measurement system includes: a calibration control system, a temperature sensor chip, a constant temperature box, a detection box, and a Standard temperature measuring instrument for calibration temperature and standard temperature.
温度传感器芯片在标定阶段放置在不同的标定温度中,标定控制系统在恒温箱温度稳定时向温度传感器芯片发送标定命令,温度传感器芯片读取标定数组进行保存,当然也可以通过标定控制系统读取标定数组进行保存。温度传感器芯片具有通信接口单元、温度传感器单元、存储器单元、逻辑控制单元以及芯片电源单元,通信接口单元用于连接外部设备,通信接口单元采用有线通信接口,比如IIC通信接口、单总线接口。通信接口单元也可以采用无线通信接口,比如高频或者超高频RFID无线标签。温度传感器单元包括输出值随温度变化的温度敏感器件,温度敏感器件可以使用热敏电阻等,存储器单元用于保存采样数据、芯片参数及最新测量的温度传感器单元的实际输出值,芯片参数包含芯片ID和标志等,存储器单元具有存储N个标定数组的存储器。逻辑控制单元接收到标定命令后,读取通信接口单元传送的标定温度和温度传感器单元的输出值,采集不同标定温度下温度传感器单元的输出值形成采样数据并存入存储器单元。The temperature sensor chip is placed in different calibration temperatures during the calibration stage. The calibration control system sends a calibration command to the temperature sensor chip when the temperature of the incubator is stable. The temperature sensor chip reads the calibration array and saves it. Of course, it can also be read by the calibration control system. The calibration array is saved. The temperature sensor chip has a communication interface unit, a temperature sensor unit, a memory unit, a logic control unit, and a chip power supply unit. The communication interface unit is used to connect external devices. The communication interface unit uses a wired communication interface, such as an IIC communication interface and a single bus interface. The communication interface unit may also use a wireless communication interface, such as a high frequency or ultra high frequency RFID wireless tag. The temperature sensor unit includes a temperature sensitive device whose output value changes with temperature. The temperature sensitive device can use a thermistor, etc. The memory unit is used to save the sampling data, chip parameters and the actual output value of the latest measured temperature sensor unit. The chip parameters include chip ID and flag, etc., the memory unit has a memory for storing N calibration arrays. After receiving the calibration command, the logic control unit reads the calibration temperature and the output value of the temperature sensor unit transmitted by the communication interface unit, collects the output values of the temperature sensor unit at different calibration temperatures to form sampling data and stores it in the memory unit.
温度传感器芯片在合格检测阶段放置在所述检测箱中,标定控制系统将计算得到的实际温度与标准温度进行对比,根据对比结果判断温度传感器芯片是否合格。标定控制系统获取温度传感器单元的实际输出值,根据温度传感器芯片的采样数据拟合得到温度曲线,将实际输出值代入其对应的温度曲线计算得到实际温度,计算得到实际温度之后,将检测箱中标准温度测量仪的检测温度作为检测箱的标准温度,判断实际温度与标准温度之间的温差是否在设定误差范围之内,若是则判定温度传感器芯片精度合格,若否则重新标定或者判定温度传感器芯片精度不合格。The temperature sensor chip is placed in the detection box during the qualified detection stage, and the calibration control system compares the calculated actual temperature with the standard temperature, and judges whether the temperature sensor chip is qualified according to the comparison result. The calibration control system obtains the actual output value of the temperature sensor unit, fits the temperature curve according to the sampling data of the temperature sensor chip, and substitutes the actual output value into the corresponding temperature curve to calculate the actual temperature. The detection temperature of the standard temperature measuring instrument is used as the standard temperature of the detection box, and it is judged whether the temperature difference between the actual temperature and the standard temperature is within the set error range. Chip accuracy is unqualified.
在一些实施例中,标定控制系统设置在温度传感器芯片中,温度曲线的拟合、实际温度的计算以及合格判断等均在温度传感器芯片内部实现。在另一些实施例中,标定控制系统也可以设置在温度传感器芯片之外的上位机中,温度曲线的拟合、实际温度的计算以及合格判断等均在上位机实现,当标定控制系统设置在上位机中时,除采样数据之外,上位机还会读取保存在存储器单元中的标识码、芯片型号、温度范围以及精度等数据。In some embodiments, the calibration control system is set in the temperature sensor chip, and the fitting of the temperature curve, the calculation of the actual temperature, and the qualification judgment are all implemented inside the temperature sensor chip. In other embodiments, the calibration control system can also be set in the host computer other than the temperature sensor chip, and the fitting of the temperature curve, the calculation of the actual temperature, and the qualification judgment are all implemented in the host computer. When the calibration control system is set in When in the upper computer, in addition to the sampling data, the upper computer will also read the identification code, chip model, temperature range and accuracy stored in the memory unit.
在优选实施例中,温度传感器单元还包括:给温度敏感器件提供稳定电压的稳压模块、连接在与稳压模块和温度敏感器件之间的恒流模块、连接在温度敏感器件输出端的AD转换器,AD转换器输出的转换值为温度传感器单元的输出值,该实施例中使用到的AD转换器可以是8位、12位、16位或者其他位数的AD转换器。工作时,温度传感器的温度敏感元件由 恒流源供电,得到随温度变化的电压信号,此信号放大给AD转换器转换成电压的数字信号,也就是温度的AD转换值,一个温度对应于一个温度的AD转换值。In a preferred embodiment, the temperature sensor unit also includes: a voltage stabilizing module that provides a stable voltage to the temperature sensitive device, a constant current module connected between the voltage stabilizing module and the temperature sensitive device, an AD converter connected to the output terminal of the temperature sensitive device The conversion value output by the AD converter is the output value of the temperature sensor unit. The AD converter used in this embodiment can be an 8-bit, 12-bit, 16-bit or other digital-digit AD converter. When working, the temperature sensitive element of the temperature sensor is powered by a constant current source to obtain a voltage signal that changes with temperature. This signal is amplified to the AD converter and converted into a digital signal of voltage, that is, the AD conversion value of the temperature. One temperature corresponds to one AD conversion value of temperature.
由于标定温度是通过标准温度测量仪检测得到,因此本发明不需要高稳定的恒温箱,恒温箱温度可以缓慢地变化,要求其温度变化小于标准温度测量仪和被标定的传感器的热时间常数10倍以上。温度传感器芯片标定、合格检测可以在一个恒温箱内实现,也可以有几个恒温箱和一个检测箱,检测箱用来校验温度传感器芯片是否达到设计精度要求,检测箱的配置和恒温箱一样。Because the calibration temperature is detected by a standard temperature measuring instrument, the present invention does not need a highly stable incubator, and the temperature of the incubating box can change slowly, requiring that its temperature change be less than the thermal time constant 10 of the standard temperature measuring instrument and the calibrated sensor more than double. The temperature sensor chip calibration and qualified inspection can be realized in one thermostat box, or there can be several thermostat boxes and a test box. The test box is used to verify whether the temperature sensor chip meets the design accuracy requirements. The configuration of the test box is the same as that of the thermostat box. .
标定控制系统连接恒温箱,必须能够读取恒温箱中标准温度测量仪测量出来的温度值,必须有温度传感器芯片的接口,能够和温度传感器芯片进行通信,读写、设置芯片中的数据。无线接口、RFID标签接口也需要相应的读卡器支持,能够对芯片(RFID标签)进行读写控制。其他标定,比如圆晶片标定需要制作专门的电路连接传感器芯片接口,保证传感器芯片和设置电路良好连接,实现温度标定。一个恒温箱中可以制作成同时标定多个温度传感器芯片,提高生产效率。The calibration control system is connected to the incubator. It must be able to read the temperature value measured by the standard temperature measuring instrument in the incubator. It must have the interface of the temperature sensor chip, which can communicate with the temperature sensor chip, read, write and set the data in the chip. The wireless interface and the RFID tag interface also need the support of the corresponding card reader, which can read and write the chip (RFID tag). Other calibrations, such as wafer calibration, need to make a special circuit to connect the sensor chip interface to ensure a good connection between the sensor chip and the setting circuit to achieve temperature calibration. Multiple temperature sensor chips can be calibrated simultaneously in one thermostat to improve production efficiency.
需要说明的是,可以设计多个恒温箱以提供不同的标定温度,也可以设计一个温度可变的恒温箱,由该恒温箱提供不同的标定温度。进一步的,可以设计一个标准温度测量仪与温度传感器芯片连接,标准温度测量仪随温度传感器芯片一起放入恒温箱或检测箱中,以准确检测温度传感器芯片所处环境的温度。当然,在实际生产中,为了简化操作流程,也可以在每个恒温箱和检测箱中设置单独的标准温度测量仪。本发明对恒温箱以及标准温度测量仪的数量不作限制,只需保证标准温度测量仪和温度传感器芯片处于同一环境即可。It should be noted that multiple thermostats can be designed to provide different calibration temperatures, and one temperature-variable thermostat can be designed to provide different calibration temperatures. Further, a standard temperature measuring instrument can be designed to be connected to the temperature sensor chip, and the standard temperature measuring instrument can be put into an incubator or a detection box together with the temperature sensor chip to accurately detect the temperature of the environment where the temperature sensor chip is located. Of course, in actual production, in order to simplify the operation process, a separate standard temperature measuring instrument can also be set in each thermostat and detection box. The present invention does not limit the number of thermostats and standard temperature measuring instruments, it only needs to ensure that the standard temperature measuring instruments and the temperature sensor chip are in the same environment.
如图4所示,以多个恒温箱、一个标准温度测量仪为例,测量系统的测量过程如下:As shown in Figure 4, taking multiple incubators and a standard temperature measuring instrument as an example, the measurement process of the measurement system is as follows:
第一步、标准温度测量仪和温度传感器芯片按要求将接口连接好,保证通信正常,放置到恒温箱1中,将恒温箱1温度控制在第一个温度点T1,要求温度的精度满足设计要求。标定控制系统不停地读取标准温度测量仪中的温度值,当温度达到稳定后,标定控制系统发送标定命令,温度传感器芯片在收到标定命令后,采集此时标准温度测量仪测量到的温度值T1,被标定的温度传感器芯片的输出值X1,将标定数组(T1,X1)保存到第一组存储器。The first step, the standard temperature measuring instrument and the temperature sensor chip are connected to the interface as required to ensure normal communication, placed in the incubator 1, and the temperature of the incubator 1 is controlled at the first temperature point T1, and the accuracy of the temperature is required to meet the design Require. The calibration control system continuously reads the temperature value in the standard temperature measuring instrument. When the temperature reaches a stable value, the calibration control system sends a calibration command. After receiving the calibration command, the temperature sensor chip collects the temperature measured by the standard temperature measuring instrument at this time. The temperature value T1, the output value X1 of the calibrated temperature sensor chip, and the calibration array (T1, X1) are stored in the first memory group.
第二步、再将连接好的标准温度测量仪和温度传感器芯片放置在恒温箱2中,将恒温箱温度控制在要求的第二个温度点T2。重复第一步的做法,采集此时标准温度测量仪测量到的 温度值T2,被标定的温度传感器芯片的输出值X2,将标定数组(T2,X2)保存到第二组存储器。In the second step, place the connected standard temperature measuring instrument and the temperature sensor chip in the incubator 2, and control the temperature of the incubator at the required second temperature point T2. Repeat the first step, collect the temperature value T2 measured by the standard temperature measuring instrument at this time, the output value X2 of the calibrated temperature sensor chip, and save the calibration array (T2, X2) to the second group of memory.
第三步、同样重复,直到第N个标定点完成,将标定数组(TN,XN)保存到第N个存储器。The third step is to repeat the same until the Nth calibration point is completed, and save the calibration array (TN, XN) to the Nth memory.
第四步、所有温度标定完成后,将连接好的标准温度测量仪和温度传感器芯片放置在检测箱中,将检测箱温度控制在T。当温度达到稳定后,标定控制系统发送采集温度命令,温度传感器芯片将识别码、采样数据以及当前温度传感器芯片的实际输出值发送给标定控制系统,标定控制系统根据温度传感器芯片的采样数据拟合得到温度-输出值曲线,将实际输出值代入其对应的温度-输出值曲线计算得到实际温度,计算得到实际温度之后,将检测箱中标准温度测量仪的检测温度作为检测箱的标准温度,判断实际温度与标准温度之间的温差是否在设定误差范围之内,若是则判定温度传感器芯片合格,若否则重新标定该温度传感器芯片或者判定温度传感器芯片不合格。Step 4: After all temperature calibrations are completed, place the connected standard temperature measuring instrument and temperature sensor chip in the detection box, and control the temperature of the detection box at T. When the temperature is stable, the calibration control system sends a temperature collection command, and the temperature sensor chip sends the identification code, sampling data and the actual output value of the current temperature sensor chip to the calibration control system, and the calibration control system fits the temperature sensor chip according to the sampling data. Get the temperature-output value curve, substitute the actual output value into its corresponding temperature-output value curve to calculate the actual temperature, after calculating the actual temperature, use the detection temperature of the standard temperature measuring instrument in the detection box as the standard temperature of the detection box, judge Whether the temperature difference between the actual temperature and the standard temperature is within the set error range, if so, determine that the temperature sensor chip is qualified, if not, recalibrate the temperature sensor chip or determine that the temperature sensor chip is unqualified.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

  1. 高精度温度测量方法,其特征在于,包括以下步骤:The high-precision temperature measurement method is characterized in that it comprises the following steps:
    步骤S1、标定阶段,对温度传感器芯片进行标定测试,采集不同标定温度下温度传感器的输出值形成采样数据,所述采样数据包含至少两个标定数组,每个所述标定数组由标准温度测量仪测量的标定温度和温度传感器芯片的输出值构成;Step S1, calibration phase, perform a calibration test on the temperature sensor chip, collect the output values of the temperature sensor at different calibration temperatures to form sampling data, the sampling data includes at least two calibration arrays, and each calibration array is determined by a standard temperature measuring instrument The measured calibration temperature and the output value of the temperature sensor chip are composed;
    步骤S2、实测阶段,获取所述温度传感器芯片的实际输出值,将所述采样数据拟合得到温度-输出值曲线,将所述实际输出值代入所述温度-输出值曲线中计算得到实际温度。Step S2, the actual measurement stage, obtaining the actual output value of the temperature sensor chip, fitting the sampled data to obtain a temperature-output value curve, and substituting the actual output value into the temperature-output value curve to calculate the actual temperature .
  2. 根据权利要求1所述的高精度温度测量方法,其特征在于,每个所述标定数组是通过标准温度测量仪和所述温度传感器芯片在同一测试环境中测量得到。The high-precision temperature measurement method according to claim 1, wherein each calibration array is obtained by measuring a standard temperature measuring instrument and the temperature sensor chip in the same test environment.
  3. 根据权利要求2所述的高精度温度测量方法,其特征在于,所述标定数组的采集过程包括:The high-precision temperature measurement method according to claim 2, wherein the acquisition process of the calibration array comprises:
    将所述标准温度测量仪和所述温度传感器芯片放入当前测试环境;Put the standard temperature measuring instrument and the temperature sensor chip into the current test environment;
    在设定时间内间隔读取所述标准温度测量仪的检测温度;Reading the detection temperature of the standard temperature measuring instrument at intervals within a set time;
    判断读取到的检测温度是否趋于一致;Determine whether the read detection temperature tends to be consistent;
    若是,则读取所述标准温度测量仪的检测温度作为标定温度,同时读取所述温度传感器芯片的输出值。If so, read the detection temperature of the standard temperature measuring instrument as the calibration temperature, and read the output value of the temperature sensor chip at the same time.
  4. 根据权利要求3所述的高精度温度测量方法,其特征在于,所述设定时间大于标准温度测量仪和温度传感器的热时间常数的最大值,当所述设定时间内连续若干次读取到的检测温度之间的温差满足设定值,则判定所述检测温度趋于一致。The high-precision temperature measurement method according to claim 3, wherein the set time is greater than the maximum value of the thermal time constant of the standard temperature measuring instrument and the temperature sensor, and when the set time is continuously read several times within the set time If the temperature difference between the detected detected temperatures satisfies the set value, it is determined that the detected temperatures tend to be consistent.
  5. 根据权利要求1所述的高精度温度测量方法,其特征在于,所述步骤S2还包括:The high-precision temperature measurement method according to claim 1, wherein said step S2 further comprises:
    计算得到所述实际温度之后,判断所述实际温度与所述温度传感器芯片所在环境的标准温度之间的温差是否在设定误差范围之内;After calculating the actual temperature, determine whether the temperature difference between the actual temperature and the standard temperature of the environment where the temperature sensor chip is located is within a set error range;
    若是,则判定所述温度传感器芯片合格;If so, then determine that the temperature sensor chip is qualified;
    若否,则返回步骤S1或者判定所述温度传感器芯片不合格。If not, return to step S1 or determine that the temperature sensor chip is unqualified.
  6. 根据权利要求1至5任一项所述的高精度温度测量方法,其特征在于,所述采样数据包含:最大标定数组和最小标定数组,所述最大标定数组的标定温度接近所述温度传感器芯片 的实际使用测量范围的最大极限值,所述最小标定数组的标定温度接近所述温度传感器芯片的实际使用测量范围的最小极限值。The high-precision temperature measurement method according to any one of claims 1 to 5, wherein the sampling data includes: a maximum calibration array and a minimum calibration array, and the calibration temperature of the maximum calibration array is close to the temperature sensor chip The maximum limit value of the actual use measurement range of the temperature sensor chip, the calibration temperature of the minimum calibration array is close to the minimum limit value of the actual use measurement range of the temperature sensor chip.
  7. 根据权利要求1至5任一项所述的高精度温度测量方法,其特征在于,每个所述温度传感器芯片设有唯一的标识码,所述采样数据存储在所述温度传感器芯片中,当所述温度-输出值曲线由所述温度传感器芯片之外的上位机拟合得到时,所述采样数据、实际输出值以及实际温度在传送过程中绑定有其对应温度传感器芯片的标识码。According to the high-precision temperature measuring method according to any one of claims 1 to 5, it is characterized in that each of the temperature sensor chips is provided with a unique identification code, and the sampling data is stored in the temperature sensor chip, when When the temperature-output value curve is fitted by a host computer other than the temperature sensor chip, the sampling data, actual output value and actual temperature are bound with the identification code of the corresponding temperature sensor chip during transmission.
  8. 实现权利要求1至7任一项所述高精度温度测量方法的高精度温度测量系统,其特征在于,包括:温度传感器芯片、用于与所述温度传感器芯片连接的标定控制系统、用于提供不同标定温度的恒温箱、用于检测传感器是否合格的检测箱、以及用于检测温度的标准温度测量仪;The high-precision temperature measurement system for realizing the high-precision temperature measurement method described in any one of claims 1 to 7 is characterized in that it includes: a temperature sensor chip, a calibration control system used to connect with the temperature sensor chip, and used to provide Thermostats with different calibration temperatures, test boxes for testing whether the sensors are qualified, and standard temperature measuring instruments for testing temperatures;
    所述温度传感器芯片在标定阶段放置在不同的标定温度中,所述标定控制系统在所述恒温箱温度稳定时向所述温度传感器芯片发送标定命令,所述温度传感器芯片或所述标定控制系统读取所述标定数组进行保存;The temperature sensor chip is placed in different calibration temperatures during the calibration phase, and the calibration control system sends a calibration command to the temperature sensor chip when the temperature of the thermostat is stable, and the temperature sensor chip or the calibration control system Read the calibration array and save it;
    所述温度传感器芯片在合格检测阶段放置在所述检测箱中,所述标定控制系统将计算得到的实际温度与所述标准温度测量仪检测到的标准温度进行对比,根据对比结果判断所述温度传感器芯片是否合格。The temperature sensor chip is placed in the detection box during the qualified detection stage, and the calibration control system compares the calculated actual temperature with the standard temperature detected by the standard temperature measuring instrument, and judges the temperature according to the comparison result Whether the sensor chip is qualified.
  9. 根据权利要求8所述的高精度温度测量系统,其特征在于,所述温度传感器芯片包括:The high-precision temperature measurement system according to claim 8, wherein the temperature sensor chip comprises:
    通信接口单元;communication interface unit;
    温度传感器单元,其包括输出值随温度变化的温度敏感器件;A temperature sensor unit, which includes a temperature sensitive device whose output value varies with temperature;
    存储器单元,其用于保存采样数据及芯片参数;A memory unit, which is used to save sampling data and chip parameters;
    逻辑控制单元,其控制芯片逻辑,读取所述通信接口单元传送的标定温度和所述温度传感器单元的输出值,采集不同标定温度下所述温度传感器单元的输出值形成所述采样数据并存入所述存储器单元。A logic control unit, which controls the logic of the chip, reads the calibration temperature transmitted by the communication interface unit and the output value of the temperature sensor unit, and collects the output values of the temperature sensor unit at different calibration temperatures to form the sampling data and store them together into the memory unit.
  10. 根据权利要求8所述的高精度温度测量系统,其特征在于,所述标定控制系统设置在所述温度传感器芯片或者所述温度传感器芯片之外的上位机中。The high-precision temperature measurement system according to claim 8, wherein the calibration control system is set in the temperature sensor chip or a host computer other than the temperature sensor chip.
PCT/CN2021/113614 2021-06-28 2021-08-19 High-precision temperature measurement method and system WO2023272908A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110720633.XA CN113418635A (en) 2021-06-28 2021-06-28 High-precision temperature measuring method and measuring system
CN202110720633.X 2021-06-28

Publications (1)

Publication Number Publication Date
WO2023272908A1 true WO2023272908A1 (en) 2023-01-05

Family

ID=77716868

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/113614 WO2023272908A1 (en) 2021-06-28 2021-08-19 High-precision temperature measurement method and system

Country Status (2)

Country Link
CN (1) CN113418635A (en)
WO (1) WO2023272908A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102252770A (en) * 2011-04-29 2011-11-23 中冶赛迪工程技术股份有限公司 Temperature-measurement compensating method and corrective type high-accuracy thermometer
JP2014153232A (en) * 2013-02-11 2014-08-25 Denso Corp Detection temperature error correction method and detection temperature error correction system
CN105806513A (en) * 2016-03-17 2016-07-27 北京智联安科技有限公司 Device and method for calibrating high-precision temperature sensor
CN106017727A (en) * 2016-05-16 2016-10-12 合肥市芯海电子科技有限公司 Multi-chip temperature testing and calibrating system and method
EP3385689A1 (en) * 2017-04-05 2018-10-10 Dieter Suess Method for calibrating semi-passive wireless rfid temperature sensors
CN109443601A (en) * 2018-12-24 2019-03-08 太原理工大学 High-precision multipoint temperature measuring system and temperature correction method based on thermal resistance

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005147935A (en) * 2003-11-18 2005-06-09 Terametsukusu Kk Temperature calibration method, and device using the same
CN103090994B (en) * 2013-01-25 2016-08-03 无锡瑞阳动力科技有限公司 A kind of temperature sensor detector
CN103471743A (en) * 2013-07-02 2013-12-25 晶锋集团股份有限公司 Temperature sensor detection method based on measurement precision

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102252770A (en) * 2011-04-29 2011-11-23 中冶赛迪工程技术股份有限公司 Temperature-measurement compensating method and corrective type high-accuracy thermometer
JP2014153232A (en) * 2013-02-11 2014-08-25 Denso Corp Detection temperature error correction method and detection temperature error correction system
CN105806513A (en) * 2016-03-17 2016-07-27 北京智联安科技有限公司 Device and method for calibrating high-precision temperature sensor
CN106017727A (en) * 2016-05-16 2016-10-12 合肥市芯海电子科技有限公司 Multi-chip temperature testing and calibrating system and method
EP3385689A1 (en) * 2017-04-05 2018-10-10 Dieter Suess Method for calibrating semi-passive wireless rfid temperature sensors
CN109443601A (en) * 2018-12-24 2019-03-08 太原理工大学 High-precision multipoint temperature measuring system and temperature correction method based on thermal resistance

Also Published As

Publication number Publication date
CN113418635A (en) 2021-09-21

Similar Documents

Publication Publication Date Title
WO2014044047A1 (en) Temperature measurement and calibration circuit, passive radio-frequency identification tag and method for measuring temperature
KR101742188B1 (en) Thermocouple electromotive force voltage to temperature converter with integrated cold-junction compensation and linearization
CN102099662B (en) Arrangement for linearizing non-linear sensor
US20090063081A1 (en) Bridge sensor calibration
CN106092363B (en) A kind of temperature sensor circuit and its temp measuring method based on Pt100
JPH11507136A (en) Calibration method of radiation thermometer
CN109375291B (en) Temperature, air pressure and humidity measuring device and method suitable for sonde
CN109945992B (en) Calibration method of electronic tag with temperature sensor
CN113951859B (en) Intracranial pressure sensor signal conditioning method
WO2023272908A1 (en) High-precision temperature measurement method and system
CN114235217A (en) Method for calibrating CMOS temperature sensor chip based on BJT
CN111189561A (en) Ultra-high temperature far-end temperature measurement calibration method, measurement calibration circuit and medium
CN110823405B (en) Temperature calibration method of temperature sensor
US11359979B2 (en) Hybrid temperature sensor
CN106885639A (en) A kind of thermocouple temperature measurement instrument and method of testing based on MAX31856
CN113960256B (en) Temperature compensation method of water meter
JP5682822B2 (en) Temperature drift correction device
CN115265805A (en) Temperature calibration method based on thermopile, storage medium and related equipment
CN111693083B (en) Online temperature and humidity instrument in-situ calibration method
CN211602189U (en) Infrared temperature sensor
CN113820029A (en) PT100 temperature acquisition circuit for acquisition terminal
CN207622884U (en) A kind of Thermocouple Temperature Signal modulate circuit
CN112611482A (en) Method for calibrating temperature sensor of intelligent equipment
CN206132252U (en) Unibus high temperature digit temperature sensor
CN211927098U (en) High-precision infrared body temperature measuring device

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21947845

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE