WO2023246476A1 - Modular multifunctional integrated traffic gantry, and design method and mounting method therefor - Google Patents

Modular multifunctional integrated traffic gantry, and design method and mounting method therefor Download PDF

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Publication number
WO2023246476A1
WO2023246476A1 PCT/CN2023/098213 CN2023098213W WO2023246476A1 WO 2023246476 A1 WO2023246476 A1 WO 2023246476A1 CN 2023098213 W CN2023098213 W CN 2023098213W WO 2023246476 A1 WO2023246476 A1 WO 2023246476A1
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WO
WIPO (PCT)
Prior art keywords
traffic
gantry
adjustment
section
column
Prior art date
Application number
PCT/CN2023/098213
Other languages
French (fr)
Chinese (zh)
Inventor
黄李骥
刘晓东
李广平
张革军
么超逸
崔瑾
李正熔
徐志民
李陆蔚
李延
Original Assignee
中交公路规划设计院有限公司
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Filing date
Publication date
Application filed by 中交公路规划设计院有限公司 filed Critical 中交公路规划设计院有限公司
Priority to AU2023286473A priority Critical patent/AU2023286473A1/en
Publication of WO2023246476A1 publication Critical patent/WO2023246476A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/60Upright bodies, e.g. marker posts or bollards; Supports for road signs
    • E01F9/696Overhead structures, e.g. gantries; Foundation means specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F13/00Arrangements for obstructing or restricting traffic, e.g. gates, barricades ; Preventing passage of vehicles of selected category or dimensions
    • E01F13/02Arrangements for obstructing or restricting traffic, e.g. gates, barricades ; Preventing passage of vehicles of selected category or dimensions free-standing; portable, e.g. for guarding open manholes ; Portable signs or signals specially adapted for fitting to portable barriers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/60Upright bodies, e.g. marker posts or bollards; Supports for road signs
    • E01F9/623Upright bodies, e.g. marker posts or bollards; Supports for road signs characterised by form or by structural features, e.g. for enabling displacement or deflection
    • E01F9/646Upright bodies, e.g. marker posts or bollards; Supports for road signs characterised by form or by structural features, e.g. for enabling displacement or deflection extensible, collapsible or pivotable
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/13Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • G06F30/23Design optimisation, verification or simulation using finite element methods [FEM] or finite difference methods [FDM]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T19/00Devices providing for corona discharge
    • H01T19/04Devices providing for corona discharge having pointed electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the technical field of traffic gantry, and in particular to a modular multi-functional integrated traffic gantry, a design method, and an installation method.
  • the existing technology takes a long time to construct traffic gantry on traffic roads. Taking a 100km highway as an example, if an interchange is set up for 10km, a total of 85 sets of sign traffic gantry and electromechanical traffic gantry need to be arranged. At present, the largest domestic gantry manufacturer can produce 30 sets of gantry in one month, and it takes about 3 months to produce 85 sets of gantry. The above time is only the time required for processing by the manufacturer. During the construction of the traffic gantry, the structure of the traffic gantry can only be made after the foundation pit and foundation are completed. This is due to reasons such as construction personnel and construction accuracy, and the location of the designed foundation pit. There are errors in the actual construction with the actual measured foundation pit positions.
  • the existing traffic mast installation consumes a lot of time, and the installation of the traffic mast requires temporary road closure. If the mast is installed on a road with a large traffic flow, it will cause traffic congestion and seriously affect the traffic of vehicles.
  • the traffic mast is The construction time is particularly important. At the same time, there is no modular traffic mast structure in the existing technology, and unified design cannot be achieved. The design of the traffic mast needs to take into account parameters such as lane span, wind speed, load, etc. These parameters will have an impact on the traffic mast. As a result, the traffic gantry of each section of road needs to be designed separately. Currently, there are no unified standards and specifications. The design and construction of traffic gantry across the country consumes a lot of energy and time for the entire transportation industry personnel.
  • a modular multi-functional integrated traffic portal frame which includes multiple modules: foundation, columns, adjustment sections and cross beams.
  • the foundation is used to be set on both sides of the road, the columns are used to connect to the top of the foundation, and the bottom of the adjustment section is used to connect At the top of the column, the adjustment section is used to connect the cross beam laterally.
  • the cross beam includes multiple standard cross beam sections. From the middle to both ends of the cross beam, the cross-sectional size of the standard cross beam section decreases or increases.
  • a unified traffic gantry standard product is formed.
  • traffic gantry structures of various sizes, spans and load-bearing loads are provided, and the adjustment section Specifications of different lengths and cross-section sizes can be selected according to site conditions.
  • the beams can be selected according to Different quantities and specifications are selected according to the on-site conditions to adapt to various lane spans, so that the traffic gantry can be matched with the road construction conditions.
  • the modules of traffic gantry can be processed and produced in advance according to the design data. During construction, they can be directly selected and used from the standard product library of traffic gantry. Before construction, Simply select and adjust the length of the adjustment section.
  • the adjustment section is not a fixed length and cross-sectional size.
  • the adjustment section has a variety of specifications to choose from. You can adjust and adapt the span of the traffic mast by selecting different specifications.
  • the adjustment sections of various specifications have different lengths and heights. The difference is that the columns have a variety of height and cross-section specifications.
  • the height of the traffic portal can be adjusted, which can be determined according to the construction and installation site.
  • the adjustment section is the last section of the structure that interconnects the beams and columns. This section of the structure Often due to differences in the location of the foundation and installation height requirements, the size of the last section of the structure is often different. That is, structures of different sizes are used to adapt to the installation needs of the traffic mast. This structure is called an adjustment section.
  • the above-mentioned standard cross-beam sections have grading specifications of multiple cross-sectional sizes, and the standard sections of different cross-beams are equal in length.
  • the standard cross-beam sections include cross-beam chords, cross-beam diagonal bars, cross-beam straight bars and cross-beam butt ends. Multiple beam chords are arranged in parallel and at intervals. The two ends of the beam chords are respectively provided with beam butt ends. The two ends of the beam diagonal beam and the beam straight beam are respectively connected to adjacent beam chords; different specifications of the cross-section can be changed through the standard section of the beam , after splicing, it can provide a variety of traffic gantry spans.
  • Each traffic gantry has different spans and load-bearing capacities, and can adapt to the design and construction of traffic gantry under different road conditions; through the setting of standard sections of beams, it provides The structure that makes up the cross beams realizes the adjacent cross beams through the butt ends of the cross beams.
  • the above-mentioned adjustment section has graded specifications of various lengths and cross-sectional sizes.
  • the adjustment section includes an adjustment chord, an adjustment column, an adjustment straight rod, an adjustment oblique rod and an adjustment butt end.
  • the adjustment chord is connected To the adjusting column, the top and bottom ends of the adjusting column and the cantilevered end of the adjusting chord are respectively provided with adjusting docking ends.
  • the two ends of the adjusting straight rod and the adjusting inclined rod are respectively connected to the adjacent adjusting chord; through the different adjustment sections Specification setting, the adjustment section can make up for and adjust the difference between the span of the traffic mast and the length of the beam, adapt to traffic masts with different lane spans, and thus adapt to the design and construction of traffic masts under different road conditions.
  • the adjusting column fixes the cross beam on the top of the column.
  • By adjusting the straight rod and adjusting the inclined rod it can meet the structural strength requirements of the traffic mast.
  • By adjusting the butt end it can be connected to the standard section of the cross beam.
  • the above-mentioned modular multi-functional integrated traffic gantry is divided into two traffic gantry types: sign traffic gantry and electromechanical integrated traffic gantry.
  • the cross beams of the sign traffic gantry are used to install signs.
  • Boards and beams of mechatronic traffic gantry are used to install electromechanical equipment.
  • the electromechanical equipment is at least one of cameras, ETC and 5G base stations; through the classification of traffic gantry, it conforms to the existing traffic gantry usage conditions and can be combined In order to mark the traffic mast and the electromechanical integrated traffic mast, it meets the installation requirements of the ancillary equipment on the mast.
  • foundation pits are excavated on both sides of the road, and a foundation is set in the foundation pit.
  • the foundation is made of concrete
  • step S13 includes:
  • Figure 2 is a schematic diagram of the connection between the foundation, columns and adjustment sections of the present invention.
  • Figure 3 is a front view of the adjustment section of the present invention.
  • Figure 5 is a schematic diagram of the connection between the adjustment section and the cross beam of the present invention.
  • Figure 7 is a front view of the standard section of the beam of the present invention.
  • Figure 9 is a schematic diagram of the finite element model calculation results of the modular multi-functional integrated traffic mast of the present invention.
  • FIG 11 is a schematic diagram of the steps for installing each module of the traffic mast according to the present invention.
  • the foundation 1 can be cast-in-place or prefabricated and is a block structure made of concrete. It is generally a block structure.
  • the foundation 1 is located on both sides of the road to support and stabilize the traffic portal.
  • the role of the column 2 is connected to the top of the foundation 1.
  • the column 2 includes a column straight rod 22, a column vertical rod 21, a column inclined rod 23 and a column butt end 24.
  • the above components are rods, and the adjustment section 3 and the cross beam 4 include each
  • the components are also rods, and the column 2 is a frame structure as a whole.
  • the connection method between the components of the column 2 is welding, which is formed when leaving the factory.
  • the adjustment section 3 and the beam standard section 41 also use the same connection method; the two columns are vertically connected.
  • anchor bolts are used to pass through the bolt holes to fix the bottom end of the column vertical rod 21 on the top of the foundation 1.
  • the column butt end 24 at the top of the column vertical rod 21 is used to connect with the adjustment section 3 through the column. 2 can provide the foundation structure on both sides of the traffic mast.
  • the adjustment section 3 is used to adjust the difference between the span of the cross beam 4 of the traffic gantry and the actual foundation pit spacing, so that the span of the traffic gantry can be aligned with the distance of the road. Matching the actual construction conditions, the adjustment section 3 is connected to the top of the column 2, and the adjustment section 3 is laterally connected to the end of the beam 4.
  • the two adjusting columns 31 are connected to two adjusting chords 32, thus forming four adjusting chords 32 that are parallel to each other in space, forming a cuboid structure.
  • the four adjusting chords 32 are located exactly on the four parallel sides of , and the upper and lower adjusting chords 32 are divided into adjusting Chord one 32 and adjustment chord two 32.
  • Adjustment chord one 32 is the adjustment chord 32 located above the spatial relationship of the adjustment section 3
  • adjustment chord two 32 is the adjustment chord 32 located below the spatial relationship of the adjustment section 3. .
  • the cantilevered ends of the adjusting chords 32 are respectively provided with adjusting docking ends 35.
  • the adjusting docking ends 35 adopt flanges.
  • the adjusting docking ends 35 and the beam docking ends 414 at both ends of the beam 4 are connected and fixed by flanges and bolts;
  • the two ends of the straight rod 33 and the adjusting inclined rod 34 are respectively connected to the adjacent adjusting chord rods 32.
  • the two adjusting inclined rods 34 are arranged crosswise into an The side of the adjusting chord 32, and the two ends of the adjusting straight rod 33 are respectively connected to two adjacent adjusting chords 32, and the connection position is close to the cantilevered end of the adjusting chord 32, so that the upper, lower, left and right sides of the above-mentioned cuboid structure
  • It has an adjusting inclined bar 34 and a cross-set adjusting inclined bar 34; the cross beam 4 is fixed on the top of the column 2 by adjusting the chord bar 32 and the adjusting column 31, and the structure of the traffic mast can be satisfied by adjusting the straight bar 33 and the adjusting inclined bar 34 According to the strength requirement, it can be connected with the standard section 41 of the beam by adjusting the butt end 35.
  • the crossbeam 4 is connected to the adjustment docking ends 35 on both sides of the road.
  • the crossbeam 4 includes multiple crossbeam standard sections 41.
  • the length of each crossbeam standard section 41 is equal.
  • the entire crossbeam 4 is composed of multiple crossbeam standard sections 41.
  • the cross-beam standard sections 41 are spliced together.
  • the cross-sectional size of the cross-beam standard section 41 decreases from the middle to both ends of the cross-beam 4. In the case of multiple sections, the cross-sectional size of the cross-beam standard section 41 near the middle of the cross-beam 4 is larger than that near the two ends of the cross-beam 4.
  • the cross-sectional size of the cross-beam standard section 41 in which the cross-sectional sizes of the multi-section cross-beam standard sections 41 near the middle of the cross-beam 4 can be the same, that is, the cross-sectional size does not decrease section by section.
  • the structure of the cross-beam 4 is provided.
  • the variable cross-section setting of the cross-beam standard section 41 the cross-section size of the middle section of the cross-beam 4 is larger, and the cross-section size of both ends of the cross-beam 4 is smaller, realizing the variable cross-section size, which can meet the structural strength requirements of the traffic mast.
  • variable cross-section method of the beam 4 can also be set as: from the middle to both ends of the beam 4, the standard section of the beam
  • the cross-sectional size of 41 increases.
  • the cross-sectional size of the cross-beam standard section 41 near both ends of the cross-beam 4 is larger than the cross-sectional size of the cross-beam standard section 41 near the middle of the cross beam 4; it can be set at the top of the multi-section cross beam standard section 41
  • There is an inspection channel 5. Both sides of the inspection channel 5 are guardrails welded on the top of the beam standard section 41 to facilitate construction protection.
  • the length of the beam standard section 41 is 4m, that is, every 4 meters is a section.
  • the beam standard section 41 includes the beam chord.
  • Rod 411, crossbeam diagonal bar 412, crossbeam straight bar 413 and crossbeam butt end 414, the cross-sectional dimensions of the crossbeam standard section 41 in different sections are different, that is, in different sections, the crossbeam chord bar 411, crossbeam diagonal bar 412 and crossbeam straight bar 413
  • the cross-section dimensions are set differently.
  • the two ends of the cross-beam chord 411 are respectively provided with cross-beam butt ends 414.
  • the cross-beam butt ends 414 realize the connection of the adjacent cross-beam standard section 41 and the connection of the adjustment section 3 and the cross-beam standard section 41.
  • the four beam chords 411 are arranged in parallel and at intervals.
  • the distance between the upper and lower beam chords 411 is 2m.
  • the four beam chords 411 constitute the four sides of the cuboid structure.
  • Each section of the beam The central axes of the four beam chords 411 of the standard section 41 and the central axis of the adjusting chord 32 of the adjustment section 3 are located on the same straight line, that is, all the beam chords 411 are coaxially arranged with the corresponding adjusting chords 32; the beam is straight
  • the two ends of 413 are respectively connected to the end position and the middle position of the adjacent crossbeam chord 411.
  • the crossbeam straight rod 413 and the crossbeam chord 411 are perpendicular to each other.
  • crossbeam straight rods 413 there are three crossbeam straight rods 413 between the two adjacent crossbeam chords 411.
  • a frame structure is formed on the upper, lower, left and right sides of the above-mentioned cuboid structure.
  • cross-beam diagonal rods 412 there are cross-beam diagonal rods 412 between adjacent cross-beam straight rods 413.
  • Two cross-beam diagonal rods are provided. Both ends of 412 are respectively connected to adjacent beam chords 411.
  • the two beam diagonal bars 412 are symmetrical with respect to the crossbeam straight bar 413 in the middle position.
  • the amount of material used reduces the weight of the entire traffic mast, and the hoisting and assembly of the cross beam 4 is more convenient; the difference between the span of the traffic mast and the length of the cross beam 4 can be adjusted through the adjustment section 3 to adapt to different lane spans and columns. 2.
  • the different specifications of the adjustment section 3 and the beam standard section 41, after combination, can provide a variety of traffic portals. Each traffic portal has different heights, spans and load-bearing capacities, and can adapt to traffic portals under different road conditions. Rack design and construction.
  • the beam 4 of the electromechanical integrated traffic mast reserves installation positions for traffic police speed measuring equipment, 5G base stations, etc.; the traffic of this embodiment
  • the classification of through-gantry is in line with the existing usage of traffic gantry, and can be combined into sign traffic gantry and electromechanical integrated traffic gantry to meet the installation requirements of ancillary equipment on the gantry; the above-mentioned sign traffic gantry and electromechanical integrated traffic gantry
  • the integrated traffic mast is obtained by combining various specifications of the traffic mast.
  • the column 2, the adjustment section 3 and the beam 4 are all arranged in grades.
  • the column 2 has graded specifications of various heights and cross-section sizes.
  • the column vertical rod 21 has 7 sizes
  • the size specifications are ⁇ 356 ⁇ 25mm, ⁇ 356 ⁇ 20mm, ⁇ 356 ⁇ 16mm, ⁇ 356 ⁇ 12mm, ⁇ 356 ⁇ 10mm, ⁇ 273 ⁇ 8mm and ⁇ 219 ⁇ 8mm
  • the traffic gantry The structure and foundation 1 should be standardized based on the different technical standards (such as the number of lanes, design speed, etc.) and regional characteristics of the main project, and should be combined with changes in bridge guardrails, fills, excavations, central and roadside facilities where the facilities are located, Adjustable; the span of the sign traffic mast includes the distance across half of the two-way four lanes, the distance across half of the two-way six lanes, the distance across half of the two-way eight lanes, the distance across the full width of the two-way four lanes, and the distance across the full width of the two-way six lanes.
  • the surface category is divided into four categories: A, B, C, and D according to the roughness.
  • the surface category in this embodiment is A.
  • the equivalent static gust wind speed range The wind load is determined based on the gust speed range.
  • the basic wind speed value is converted into the equivalent static gust wind speed value corresponding to the surface category, and the equivalent static gust wind speed value is converted into the wind load.
  • the three ranges of the design reference wind speed are It is divided into: (0m/s, 35m/s], (35m/s, 45m/s] and (45m/s, 55m/s].
  • the temperature load is calculated based on the overall temperature rise and fall of the traffic gantry by 50°; by taking the load that the traffic gantry can withstand during use into the design plan in advance, the actual use and use of the traffic gantry can be satisfied.
  • the material specifications for manufacturing the traffic gantry select the structural form of the column 2, the adjustment section 3 and the beam 4; when selecting the structural form, the size of each module of the traffic gantry should be considered for convenient transportation, and long and large modules should be segmented. In the way of processing and assembly, the modules should adopt commonly used specifications and sizes. There should not be too many types of rods and should be classified into similar sizes to facilitate material procurement. Prefabrication and assembly should be considered for the foundation 1 of a suitable scale to facilitate rapid construction on site; structural form The selection must also be based on economy. The entire process of material procurement, production, installation, and maintenance of the structure and foundation should be considered, and the design should be carried out from the perspectives of material saving, convenience in procurement, production, and installation, and reuse.
  • the dimensions and specifications are: the column vertical rod 21 is ⁇ 356 ⁇ 25mm, the column inclined rod 23 is ⁇ 219 ⁇ 8mm, the column straight rod 22 is ⁇ 89 ⁇ 4mm, the adjusting column 31 is ⁇ 356 ⁇ 25mm, and the adjusting chord 32 is ⁇ 325 ⁇ 10mm and ⁇ 356 ⁇ 25mm, the adjusting inclined rod 34 is ⁇ 168 ⁇ 6mm, the adjusting straight rod 33 is ⁇ 89 ⁇ 4mm, the crossbeam chord 411 is ⁇ 325 ⁇ 10mm, the crossbeam inclined rod 412 is ⁇ 168 ⁇ 6mm and ⁇ 89 ⁇ 4mm, the crossbeam straight rod 413 is ⁇ 89 ⁇ 4mm.
  • step S9 Substitute several merged sets obtained in step S8 into the finite element model in step S7 for iterative calculation, and use the module merged set that meets the traffic mast type requirements, the iterative calculation of step S7, and the minimum material consumption as the final
  • the optimal set of modules corresponds to the column 2, the adjustment section 3 and the beam standard section 41, which are used as the standard modules of the traffic gantry; through the iterative calculation of merging, the traffic gantry can be formed
  • the merged set of each module selects each module of the traffic gantry that is suitable for the parameters of the construction scene.
  • Foundation 1 is made of concrete
  • step S13 includes:
  • step S10 and step S11 may be interchanged or performed synchronously.

Abstract

The present invention is applied to the technical field of traffic gantries. Disclosed are a modular multifunctional integrated traffic gantry, and a design method and mounting method therefor. The traffic gantry comprises graded modules: foundations, stand columns, adjustment sections and a cross beam, wherein the cross beam is assembled by a plurality of cross beam standard sections, two ends of the cross beam are connected to the adjustment sections, and the stand columns are connected to the bottoms of the adjustment sections, so that the traffic gantry crossing a lane is formed. In the design method, for different lane spans, graded modules are designed, and modules, which meet function type requirements and have the optimal model calculation and material usage amount results, are preferred. In the mounting method, by means of the modularization of a traffic gantry and different grading specifications, the mounting requirements of different spans and different loads are met. By means of the traffic gantry and the design method and mounting method therefor, all the modules of the traffic gantry can be combined conveniently, thus adapting to multiple lane spans and different loads; and the traffic gantry can be matched with the site construction situation of a road conveniently, and can be prefabricated and assembled rapidly, thereby improving the mounting efficiency.

Description

一种模块化多功能一体化交通门架及设计方法、安装方法A modular multi-functional integrated traffic mast and its design method and installation method 技术领域Technical field
本发明涉及交通门架技术领域,特别涉及一种模块化多功能一体化交通门架及设计方法、安装方法。The invention relates to the technical field of traffic gantry, and in particular to a modular multi-functional integrated traffic gantry, a design method, and an installation method.
背景技术Background technique
交通门架是设置在交通道路中的一种门架,起到限制车体高度、提示驾驶员信息、采集车辆相关数据、交通信息宣传等作用,其结构需具有一定的抗荷载能力,交通门架的安装必须首先保证交通安全,避免安全隐患。Traffic gantry is a type of gantry installed on traffic roads. It plays a role in limiting the height of the vehicle body, prompting driver information, collecting vehicle-related data, and publicizing traffic information. Its structure must have a certain load resistance capacity. Traffic gantry The installation of the rack must first ensure traffic safety and avoid safety hazards.
现有技术在交通道路进行交通门架的施工,耗费时间较长,以100km长度高速公路为例,按10km设置一座互通立交,共需布置标志交通门架和机电交通门架共85套,而目前国内规模较大的门架生产厂家,一个月可生产30套门架,生产85套门架约需3个月。上述时间仅是厂家加工所需时间,而交通门架施工时,在基坑和基础做好之后才能制作交通门架的结构,这是由于施工人员和施工精度等原因造成,设计基坑的位置和实际测量的基坑位置,在实际施工中存在误差,基坑之间很容易产生几厘米的偏差,导致交通门架不能提前生产,不然生产出的交通门架和现场情况不匹配。所以,在厂家生产前,需要根据现场的基坑间距测量数据,设计好装配后的交通门架跨度,再将设计数据反馈给相关厂家进行生产,厂家也可根据反馈的数据在原有设计基础上调整后再生产,而现场测量和厂家加工出厂之间存在先后顺序,又导致了施工中较长的时间差,厂家完成后才能将交通门架运送到现场进行安装。 The existing technology takes a long time to construct traffic gantry on traffic roads. Taking a 100km highway as an example, if an interchange is set up for 10km, a total of 85 sets of sign traffic gantry and electromechanical traffic gantry need to be arranged. At present, the largest domestic gantry manufacturer can produce 30 sets of gantry in one month, and it takes about 3 months to produce 85 sets of gantry. The above time is only the time required for processing by the manufacturer. During the construction of the traffic gantry, the structure of the traffic gantry can only be made after the foundation pit and foundation are completed. This is due to reasons such as construction personnel and construction accuracy, and the location of the designed foundation pit. There are errors in the actual construction with the actual measured foundation pit positions. It is easy to have a deviation of several centimeters between foundation pits, resulting in the traffic mast not being produced in advance, otherwise the produced traffic mast will not match the on-site conditions. Therefore, before the manufacturer produces, it is necessary to design the span of the assembled traffic mast based on the on-site foundation pit spacing measurement data, and then feedback the design data to the relevant manufacturers for production. The manufacturer can also base on the original design based on the feedback data. After adjustment, production is carried out, and there is a sequence between on-site measurement and processing by the manufacturer before leaving the factory, which leads to a long time lag during construction. The traffic gantry can only be transported to the site for installation after the manufacturer has completed it.
因此,现有的交通门架安装,耗费了大量时间,而交通门架安装需要临时封路,若在车流量较大的道路,安装门架会造成交通拥堵,严重影响车辆通行,交通门架的施工时间显得尤为重要。同时,现有技术中并没有模块化的交通门架结构,不能做到统一设计,交通门架的设计需要考虑到车道跨度、风速、荷载等等参数,这些参数都会对交通门架产生影响,导致每段道路的交通门架都需要单独设计,目前并没有统一的标准和规范,全国的交通门架设计、施工,对于整个交通行业人员,耗费了大量的精力和时间。Therefore, the existing traffic mast installation consumes a lot of time, and the installation of the traffic mast requires temporary road closure. If the mast is installed on a road with a large traffic flow, it will cause traffic congestion and seriously affect the traffic of vehicles. The traffic mast is The construction time is particularly important. At the same time, there is no modular traffic mast structure in the existing technology, and unified design cannot be achieved. The design of the traffic mast needs to take into account parameters such as lane span, wind speed, load, etc. These parameters will have an impact on the traffic mast. As a result, the traffic gantry of each section of road needs to be designed separately. Currently, there are no unified standards and specifications. The design and construction of traffic gantry across the country consumes a lot of energy and time for the entire transportation industry personnel.
发明内容Contents of the invention
本发明的目的在于克服现有技术中所存在的上述交通门架无统一标准,设计施工耗时长的问题,提供一种模块化多功能一体化交通门架及设计方法、安装方法,形成统一通用的交通门架标准产品,适合多种跨度范围车道的交通门架应用场景,能够承受道路使用中的荷载,满足设计要求,安装方法能够实现快速装配,提高了交通门架的安装效率,施工周期比现有的交通门架施工时间提高80%以上,同时也节省了交通门架的材料用量。The purpose of the present invention is to overcome the problems in the prior art that there is no unified standard for the above-mentioned traffic gantry and the design and construction are time-consuming, and to provide a modular multi-functional integrated traffic gantry and a design method and installation method to form a unified and universal The standard product of traffic mast is suitable for traffic mast application scenarios in lanes with various span ranges. It can withstand the load in road use and meet the design requirements. The installation method can achieve rapid assembly, which improves the installation efficiency of traffic mast and construction cycle. The construction time of the traffic gantry is increased by more than 80% compared with the existing traffic gantry, and the material consumption of the traffic gantry is also saved.
为了实现上述发明目的,本发明提供了以下技术方案:In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
一种模块化多功能一体化交通门架,其包括多个模块:基础、立柱、调节段和横梁,基础用于设置在道路两侧,立柱用于连接在基础顶部,调节段底部用于连接在立柱顶部,调节段横向用于连接横梁,横梁包括多段横梁标准段,由横梁中部至两端方向,横梁标准段的截面尺寸减小或增大。A modular multi-functional integrated traffic portal frame, which includes multiple modules: foundation, columns, adjustment sections and cross beams. The foundation is used to be set on both sides of the road, the columns are used to connect to the top of the foundation, and the bottom of the adjustment section is used to connect At the top of the column, the adjustment section is used to connect the cross beam laterally. The cross beam includes multiple standard cross beam sections. From the middle to both ends of the cross beam, the cross-sectional size of the standard cross beam section decreases or increases.
通过将交通门架划分为多个模块,形成统一的交通门架标准产品,通过将交通门架的各模块进行模块化组合,提供多种尺寸、跨度和承载荷载的交通门架结构,调节段可根据现场情况选择不同长度、截面尺寸的规格,横梁可根据 现场情况选择不同数量和规格,以能够适应多种车道跨度,便于交通门架和道路现场施工情况相匹配,通过将交通门架划分为基础、立柱、调节段和横梁,方便将各模块进行组合和连接,通过多段横梁标准段的变截面设计,在满足横梁中部位置结构承载强度要求的前提下,减少了横梁两端的材料用量,减轻了整个交通门架的重量,横梁的吊装装配更加方便,能够实现交通门架的快速装配,提高了交通门架的安装效率,交通门架的模块能够根据设计数据提前加工生产,施工时可直接从交通门架的标准产品库中选择和使用,施工前只需针对调节段的长度进行选择和调整。By dividing the traffic gantry into multiple modules, a unified traffic gantry standard product is formed. By modularly combining each module of the traffic gantry, traffic gantry structures of various sizes, spans and load-bearing loads are provided, and the adjustment section Specifications of different lengths and cross-section sizes can be selected according to site conditions. The beams can be selected according to Different quantities and specifications are selected according to the on-site conditions to adapt to various lane spans, so that the traffic gantry can be matched with the road construction conditions. By dividing the traffic gantry into foundations, columns, adjustment sections and beams, it is easy to combine the modules. and connection, through the variable cross-section design of the standard section of the multi-section beam, on the premise of meeting the structural load-bearing strength requirements at the middle position of the beam, the amount of material at both ends of the beam is reduced, the weight of the entire traffic gantry is reduced, and the hoisting and assembly of the beam is more convenient. It can realize the rapid assembly of traffic gantry and improve the installation efficiency of traffic gantry. The modules of traffic gantry can be processed and produced in advance according to the design data. During construction, they can be directly selected and used from the standard product library of traffic gantry. Before construction, Simply select and adjust the length of the adjustment section.
调节段并非是一个长度、截面尺寸固定的规格,调节段具有多种规格供选择,可通过选择不同的规格来调节和适配交通门架的跨度,多种规格的调节段在长度和高度上有所不同,立柱具有多种高度、截面尺寸的规格,可调节交通门架的高度,可根据施工安装现场确定,调节段是在横梁与立柱之间进行相互连接的最后一段结构,这一段结构往往因为基础的位置和安装高度要求有所差异,造成该最后一段结构的尺寸往往有所差异,即通过采用不同尺寸规格的结构来适应交通门架的安装需求,这个结构称为调节段。The adjustment section is not a fixed length and cross-sectional size. The adjustment section has a variety of specifications to choose from. You can adjust and adapt the span of the traffic mast by selecting different specifications. The adjustment sections of various specifications have different lengths and heights. The difference is that the columns have a variety of height and cross-section specifications. The height of the traffic portal can be adjusted, which can be determined according to the construction and installation site. The adjustment section is the last section of the structure that interconnects the beams and columns. This section of the structure Often due to differences in the location of the foundation and installation height requirements, the size of the last section of the structure is often different. That is, structures of different sizes are used to adapt to the installation needs of the traffic mast. This structure is called an adjustment section.
在本发明较佳的实施方案中,上述横梁标准段具有多种截面尺寸的分级规格,不同横梁标准段长度相等,横梁标准段包括横梁弦杆、横梁斜杆、横梁直杆和横梁对接端,多根横梁弦杆平行且间隔设置,横梁弦杆的两端分别设有横梁对接端,横梁斜杆和横梁直杆的两端分别连接相邻横梁弦杆;通过横梁标准段变截面的不同规格,拼接后,能够提供多种交通门架的跨度,每种交通门架具有不同的跨度及承载能力,能够适应不同道路情况下的交通门架设计和施工;通过横梁标准段的设置,提供了组成横梁的结构,通过横梁对接端实现相邻横 梁标准段的连接、调节段与横梁标准段的连接,通过在横梁弦杆设置横梁斜杆和横梁直杆,增强了横梁标准段的结构强度,能够提供较强的强度和承载力。In a preferred embodiment of the present invention, the above-mentioned standard cross-beam sections have grading specifications of multiple cross-sectional sizes, and the standard sections of different cross-beams are equal in length. The standard cross-beam sections include cross-beam chords, cross-beam diagonal bars, cross-beam straight bars and cross-beam butt ends. Multiple beam chords are arranged in parallel and at intervals. The two ends of the beam chords are respectively provided with beam butt ends. The two ends of the beam diagonal beam and the beam straight beam are respectively connected to adjacent beam chords; different specifications of the cross-section can be changed through the standard section of the beam , after splicing, it can provide a variety of traffic gantry spans. Each traffic gantry has different spans and load-bearing capacities, and can adapt to the design and construction of traffic gantry under different road conditions; through the setting of standard sections of beams, it provides The structure that makes up the cross beams realizes the adjacent cross beams through the butt ends of the cross beams. The connection between the standard section of the beam and the connection between the adjustment section and the standard section of the beam, by setting the beam diagonal bar and the beam straight bar on the beam chord, enhance the structural strength of the beam standard section and provide strong strength and load-bearing capacity.
在本发明较佳的实施方案中,上述调节段具有多种长度、截面尺寸的分级规格,调节段包括调节弦杆、调节柱、调节直杆、调节斜杆和调节对接端,调节弦杆连接至调节柱,调节柱的顶底两端、调节弦杆的悬挑端分别设有调节对接端,调节直杆和调节斜杆的两端分别连接至相邻调节弦杆;通过调节段的不同规格设置,调节段能够补齐调节交通门架跨度和横梁长度之间的差值,适应不同车道跨度的交通门架,从而适应不同道路情况下的交通门架设计和施工,通过调节弦杆和调节柱将横梁固定在立柱顶部,通过调节直杆和调节斜杆,能够满足交通门架的结构强度要求,通过调节对接端能够与横梁标准段进行连接。In a preferred embodiment of the present invention, the above-mentioned adjustment section has graded specifications of various lengths and cross-sectional sizes. The adjustment section includes an adjustment chord, an adjustment column, an adjustment straight rod, an adjustment oblique rod and an adjustment butt end. The adjustment chord is connected To the adjusting column, the top and bottom ends of the adjusting column and the cantilevered end of the adjusting chord are respectively provided with adjusting docking ends. The two ends of the adjusting straight rod and the adjusting inclined rod are respectively connected to the adjacent adjusting chord; through the different adjustment sections Specification setting, the adjustment section can make up for and adjust the difference between the span of the traffic mast and the length of the beam, adapt to traffic masts with different lane spans, and thus adapt to the design and construction of traffic masts under different road conditions. By adjusting the chord and The adjusting column fixes the cross beam on the top of the column. By adjusting the straight rod and adjusting the inclined rod, it can meet the structural strength requirements of the traffic mast. By adjusting the butt end, it can be connected to the standard section of the cross beam.
在本发明较佳的实施方案中,上述立柱具有多种高度、截面尺寸的分级规格,立柱包括立柱直杆、立柱竖杆、立柱斜杆和立柱对接端,立柱直杆和立柱斜杆的两端分别连接立柱竖杆,立柱斜杆交叉设置,立柱直杆与立柱斜杆相间排布,立柱竖杆的顶底两端分别设有立柱对接端;通过立柱的不同规格设置,组合后,提供不同高度的多种交通门架,能够适应不同道路情况下的交通门架设计和施工;通过立柱能够提供交通门架的两侧基础结构,通过立柱直杆、立柱斜杆与立柱竖杆的连接,能够提高立柱的结构强度和承载力,满足安装交通门架要求。In a preferred embodiment of the present invention, the above-mentioned upright columns have graded specifications of various heights and cross-sectional dimensions. The upright columns include straight upright poles, vertical upright poles, diagonal upright poles and butt ends of upright poles. Both straight upright poles and diagonal upright poles are The ends are respectively connected to the vertical rods of the columns, and the inclined rods of the columns are set crosswise. The straight rods of the columns and the inclined rods of the columns are arranged alternately. The top and bottom ends of the vertical rods of the columns are respectively provided with column butt ends; through different specifications of the columns, after combination, it is provided A variety of traffic gantry with different heights can adapt to the design and construction of traffic gantry under different road conditions; the basic structure of both sides of the traffic gantry can be provided through the columns, and the connection between the straight column, the diagonal column and the vertical column , which can improve the structural strength and bearing capacity of the column and meet the requirements for installing traffic masts.
在本发明较佳的实施方案中,上述基础具有多种体积尺寸的分级规格,基础为块状结构;通过基础的不同规格设置,能够满足不同跨度和承载的交通门架的安装要求,提供不同的基础,能够适应不同道路情况下的交通门架设计和施工。 In a preferred embodiment of the present invention, the above-mentioned foundation has hierarchical specifications of multiple volume sizes, and the foundation is a block structure; through the different specifications of the foundation, it can meet the installation requirements of traffic portals with different spans and loads, and provide different The foundation can adapt to the design and construction of traffic masts under different road conditions.
在本发明较佳的实施方案中,上述立柱对接端、调节对接端或横梁对接端采用法兰盘,法兰盘之间的对接采用螺栓连接方式;通过法兰盘的设置,能够通过快速拧螺栓的方式将交通门架的各模块进行连接,提高了交通门架的安装效率。In a preferred embodiment of the present invention, the above-mentioned column butt ends, adjustment butt ends or beam butt ends adopt flange plates, and the butt joints between the flange plates adopt bolt connection; through the arrangement of the flange plates, it can be quickly screwed The modules of the traffic mast are connected by bolts, which improves the installation efficiency of the traffic mast.
在本发明较佳的实施方案中,上述模块化多功能一体化交通门架分为标志交通门架和机电一体化交通门架两种交通门架类型,标志交通门架的横梁用于安装标志板,机电一体化交通门架的横梁用于安装机电设备,机电设备为摄像头、ETC和5G基站中的至少一者;通过交通门架的分类,符合现有的交通门架使用情况,能够组合为标志交通门架和机电一体化交通门架,满足门架上的附属设备的安装要求。In a preferred embodiment of the present invention, the above-mentioned modular multi-functional integrated traffic gantry is divided into two traffic gantry types: sign traffic gantry and electromechanical integrated traffic gantry. The cross beams of the sign traffic gantry are used to install signs. Boards and beams of mechatronic traffic gantry are used to install electromechanical equipment. The electromechanical equipment is at least one of cameras, ETC and 5G base stations; through the classification of traffic gantry, it conforms to the existing traffic gantry usage conditions and can be combined In order to mark the traffic mast and the electromechanical integrated traffic mast, it meets the installation requirements of the ancillary equipment on the mast.
一种模块化多功能一体化交通门架的设计方法,采用上述的模块化多功能一体化交通门架,其特征在于,包括以下步骤:A design method for a modular multi-functional integrated traffic gantry, using the above-mentioned modular multi-functional integrated traffic gantry, is characterized by including the following steps:
S1、根据道路的车道数量和道路宽度,确定模块化多功能一体化交通门架的跨度范围l,根据所需安装设备,选择交通门架类型,从而确定高度H;S1. According to the number of lanes and road width of the road, determine the span range l of the modular multi-functional integrated traffic mast, and select the type of traffic mast according to the required installation equipment to determine the height H;
S2、将模块化多功能一体化交通门架进行模块化离散,离散为基础、立柱、调节段和横梁,横梁包括多段横梁标准段;S2. Modularize the modular multi-functional integrated traffic gantry into foundations, columns, adjustment sections and beams. The beams include standard sections of multi-section beams;
S3、通过跨度范围l确定横梁长度,然后根据横梁标准段长度为横梁标准段高度的[1,3]倍,确定横梁标准段长度,再确定横梁标准段的数量和调节段长度;S3. Determine the length of the beam through the span range l, then determine the length of the standard section of the beam based on the length of the standard section of the beam being [1, 3] times the height of the standard section of the beam, and then determine the number of standard sections of the beam and the length of the adjustment section;
S4、选择设计基准风速,结合地表类别分类,确定等效静阵风速范围,根据等效静阵风速范围确定风荷载;S4. Select the design reference wind speed, determine the equivalent static gust wind speed range based on the surface category classification, and determine the wind load based on the equivalent static gust wind speed range;
S5、确定交通门架所受其他荷载,其他荷载包括门架自重、标志板重量、 设备重量、温度荷载和检修荷载;S5. Determine other loads on the traffic mast. Other loads include the mast’s own weight, the weight of the sign board, Equipment weight, temperature load and maintenance load;
S6、根据制造交通门架的材料规格,选择立柱、调节段和横梁的结构形式;S6. According to the material specifications for manufacturing the traffic mast, select the structural form of the columns, adjustment sections and beams;
S7、将步骤S1-S6确定的不同立柱、不同调节段和不同横梁进行组合,组合为不同跨度和承载不同荷载的交通门架,建立有限元模型,分别对每种交通门架的有限元模型进行结构刚度计算、强度计算、稳定性计算和连接计算,每种交通门架对应得到立柱、调节段和横梁标准段的各模块规格;S7. Combine the different columns, different adjustment sections and different beams determined in steps S1-S6 into traffic gantry with different spans and carrying different loads, establish a finite element model, and conduct finite element models of each traffic gantry respectively. Carry out structural stiffness calculation, strength calculation, stability calculation and connection calculation. Each type of traffic gantry corresponds to the module specifications of the column, adjustment section and beam standard section;
S8、对步骤S7中得到的模块规格进行归并,将每种模块中重量偏差≤5%的归并为该模块的一个归并集,形成各模块的若干个归并集;S8. Merge the module specifications obtained in step S7, and merge the weight deviations of each module ≤5% into one merged set of the module to form several merged sets of each module;
S9、将步骤S8中得到的若干个归并集,代入步骤S7中的有限元模型进行迭代计算,将满足交通门架类型要求、满足S7步骤的迭代计算、满足材料用量最少的模块归并集作为最终的模块优选集,对应得到立柱、调节段和横梁标准段,作为交通门架的标准模块。S9. Substitute several merged sets obtained in step S8 into the finite element model in step S7 for iterative calculation, and use the module merged set that meets the traffic mast type requirements, satisfies the iterative calculation of step S7, and meets the minimum material consumption as the final The optimal set of modules corresponds to the column, adjustment section and beam standard section, which are used as the standard module of the traffic gantry.
通过设计方法能够设计出适合多种车道跨度、多种交通门架高度和多种承载荷载的交通门架的标准产品,适合不同应用场景的车道情况,通过将交通门架离散为多模块结构,便于施工安装,通过考虑风荷载和其他荷载,交通门架的设计能够符合不同荷载的应用场景,通过建立有限元模型进行计算分析,能够得到交通门架不同模块的模块规格,通过归并的迭代计算,能够形成及交通门架的分级模块的集合,优选出适合施工场景参数的交通门架各模块。Through the design method, we can design standard products suitable for various lane spans, various traffic mast heights and various load-bearing traffic masts, suitable for lane conditions in different application scenarios. By discretizing the traffic mast into a multi-module structure, It is convenient for construction and installation. By considering wind load and other loads, the design of the traffic gantry can meet the application scenarios of different loads. By establishing a finite element model for calculation and analysis, the module specifications of different modules of the traffic gantry can be obtained, and through merged iterative calculations , can form a collection of hierarchical modules of the traffic gantry, and optimize each module of the traffic gantry that is suitable for the parameters of the construction scene.
在本发明较佳的实施方案中,上述设计基准风速的三档范围分为(0m/s,35m/s]、(35m/s,45m/s]和(45m/s,55m/s],等效静阵风风速范围分为[45m/s,89m/s];通过风速的划分,将风荷载对交通门架的影响纳入设计中,能够适应不 同的道路环境。In a preferred embodiment of the present invention, the three ranges of the above design reference wind speed are divided into (0m/s, 35m/s], (35m/s, 45m/s] and (45m/s, 55m/s], The equivalent static gust wind speed range is divided into [45m/s, 89m/s]; through the division of wind speed, the impact of wind load on the traffic gantry is included in the design, which can adapt to different conditions. same road environment.
在本发明较佳的实施方案中,上述其他荷载中交通门架承载标志板、机电设备的重量范围为[90kg,900kg];通过将交通门架使用过程中所能承受的荷载提前考虑到设计方案中,能够满足交通门架的实际使用和长期维护。In a preferred embodiment of the present invention, the weight range of the traffic gantry carrying sign boards and electromechanical equipment among the other loads mentioned above is [90kg, 900kg]; by taking the load that the traffic gantry can withstand during use into consideration in advance in the design The plan can meet the actual use and long-term maintenance of the traffic gantry.
在本发明较佳的实施方案中,上述标志交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离、跨越双向八车道半幅的距离、跨越双向四车道全幅的距离和跨越双向六车道全幅的距离,跨度范围l为[10.1m,38.1m];标志交通门架能够覆盖多种车道跨度范围,适合目前的交通门架应用范围。In a preferred embodiment of the present invention, the span of the traffic sign gantry includes a distance spanning half of the two-way four lanes, a half distance of a two-way six lanes, a half distance of a two-way eight lanes, a distance spanning the full width of the two-way four lanes, and Spanning the full distance of six two-way lanes, the span range l is [10.1m, 38.1m]; the sign traffic mast can cover a variety of lane span ranges and is suitable for the current application range of traffic masts.
在本发明较佳的实施方案中,上述机电一体化交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离和跨越双向八车道半幅的距离,跨度范围l为[10.1m,26.1m];机电一体化交通门架能够覆盖多种车道跨度范围,适合目前的交通门架应用范围。In a preferred embodiment of the present invention, the span of the above-mentioned electromechanical integrated traffic gantry includes a distance spanning half a width of two-way four lanes, a distance spanning half a width of two-way six lanes, and a distance spanning half a width of two-way eight lanes. The span range l is [10.1 m, 26.1m]; the electromechanical integrated traffic mast can cover a variety of lane span ranges and is suitable for the current application range of traffic masts.
在本发明较佳的实施方案中,上述横梁标准段的长度为4m±0.25m;调节段长度范围为1.05m~3.05m;通过横梁标准段的长度设置、数量设置和调节段长度范围设置,能够对交通门架的跨度范围进行调节,便于交通门架的跨度与实际测量的基坑间距相匹配。In a preferred embodiment of the present invention, the length of the standard section of the beam is 4m ± 0.25m; the length range of the adjustment section is 1.05m ~ 3.05m; through the length setting, quantity setting and length range setting of the adjustment section of the standard section of the crossbeam, The span range of the traffic mast can be adjusted so that the span of the traffic mast matches the actual measured foundation pit spacing.
一种模块化多功能一体化交通门架的安装方法,采用上述的模块化多功能一体化交通门架,其特征在于,包括以下步骤:An installation method of a modular multi-functional integrated traffic gantry, using the above-mentioned modular multi-functional integrated traffic gantry, is characterized by including the following steps:
S10、在道路两侧设置基础,基础采用预制或现场制作;S10. Set up foundations on both sides of the road. The foundations should be prefabricated or made on site;
S11、选择交通门架的模块,包括立柱和横梁,并运送到现场; S11. Select the modules of the traffic gantry, including columns and beams, and transport them to the site;
S12、复测基坑间距L,L等于跨度范围l,根据基坑间距L选择适配的调节段,并运送调节段到现场;S12. Re-measure the foundation pit spacing L. L is equal to the span range l. Select the appropriate adjustment section according to the foundation pit spacing L and transport the adjustment section to the site;
S13、按模块化多功能一体化交通门架的结构,通过起重机械吊装各模块,并安装好交通门架;S13. According to the structure of the modular multi-functional integrated traffic gantry, hoist each module through a crane and install the traffic gantry;
S14、重复步骤S10~S13,直至装配安装完道路段的所有交通门架;S14. Repeat steps S10 to S13 until all traffic masts on the road section are assembled and installed;
其中,步骤S10和步骤S11的顺序可互换或同步进行。The order of step S10 and step S11 may be interchanged or performed synchronously.
通过在道路两侧设置基础,确定安装位置,便于对交通门架进行安装,通过选择交通门架的模块、确定调节段,能够供安装使用,以便于组合装配为交通门架,再通过吊装方式安装,通过各模块之间的连接和配合,能够快速进行装配,提高了安装效率;现有的交通门架施工,以100km长度高速公路为例,布置85套交通门架,目前国内规模较大的门架生产厂家,生产85套门架约需3个月,而本方案的基础、立柱和横梁,都是提前预先生产,施工时仅需生产对应的调节段,共需要170个调节段,用时约15天,仅生产厂家的加工时间,就能够节约80%以上,有效节省了施工周期。By setting foundations on both sides of the road and determining the installation location, it is convenient to install the traffic gantry. By selecting the modules of the traffic gantry and determining the adjustment sections, it can be used for installation, so that it can be assembled into a traffic gantry and then hoisted. Installation, through the connection and cooperation between the modules, can be assembled quickly, improving the installation efficiency; the existing traffic gantry construction, taking a 100km long highway as an example, has deployed 85 sets of traffic gantry, which is currently the largest in the country It takes about 3 months for a gantry manufacturer to produce 85 sets of gantry. However, the foundation, columns and beams of this plan are all pre-produced in advance. During construction, only the corresponding adjustment sections are needed, and a total of 170 adjustment sections are needed. It takes about 15 days, and the manufacturer's processing time alone can save more than 80%, effectively saving the construction period.
在本发明较佳的实施方案中,上述步骤S10中:In a preferred embodiment of the present invention, in the above step S10:
若道路在路基上,在公路两侧进行基坑开挖,在基坑中设置基础,基础采用混凝土制成;If the road is on a roadbed, foundation pits are excavated on both sides of the road, and a foundation is set in the foundation pit. The foundation is made of concrete;
若道路在桥梁上,基础与桥梁的护栏相互固定,或基础与桥梁的护栏分开设置。If the road is on a bridge, the foundation and the guardrails of the bridge are fixed to each other, or the foundation and the guardrails of the bridge are set separately.
通过基础的不同设置,将公路和桥梁分开,能够适合在公路路基上安装交通门架,也能在桥梁上安装交通门架,适合不同的道路情况进行安装。 Through different settings of the foundation, the highway and the bridge are separated, and the traffic mast can be installed on the highway subgrade, or the traffic mast can be installed on the bridge, which is suitable for installation in different road conditions.
在本发明较佳的实施方案中,上述步骤S13包括:In a preferred embodiment of the present invention, the above step S13 includes:
S131、在道路两侧,先将立柱竖立,再将立柱的底端连接至基础的顶部;S131. On both sides of the road, first erect the columns, and then connect the bottom ends of the columns to the top of the foundation;
S132、将调节段连接至立柱的顶端,保持两个调节对接端朝向正好相对;S132. Connect the adjustment section to the top of the column, keeping the two adjustment butt ends facing exactly opposite each other;
S133、将多段横梁标准段对接为横梁,再将横梁的两端分别连接至道路两侧的调节段;或将多段横梁标准段以分段对接的方式,分别吊装。S133. Connect the standard sections of multiple beams to form beams, and then connect the two ends of the beams to the adjustment sections on both sides of the road; or hoist the standard sections of multiple beams separately in a segmented butt-jointed manner.
通过立柱与基础连接,为交通门架两侧提供较强的支撑,通过将调节段与立柱、横梁连接,能够将横梁装配在交通门架的顶部,通过多段横梁标准段的拼接,能够实现交通门架跨度的设置,安装方式简便,能够实现交通门架的快速装配。By connecting the columns to the foundation, strong support is provided for both sides of the traffic gantry. By connecting the adjustment section to the columns and beams, the beams can be assembled on the top of the traffic gantry. Through the splicing of standard sections of multiple beams, traffic can be achieved. The mast span is set and the installation method is simple, enabling rapid assembly of the traffic mast.
与现有技术相比,本发明的有益效果:Compared with the existing technology, the beneficial effects of the present invention are:
1、该模块化多功能一体化交通门架,划分为多个模块,形成统一的交通门架标准产品,方便将各模块进行组合和连接,横梁的吊装装配更加方便,能够实现交通门架的快速装配,提高了交通门架的安装效率,能够节约施工80%以上时间,有效节省了施工周期,同时也节省了交通门架的材料用量。1. This modular multi-functional integrated traffic gantry is divided into multiple modules to form a unified traffic gantry standard product, which facilitates the combination and connection of each module. The hoisting and assembly of the cross beams is more convenient, and can realize the design of the traffic gantry. Rapid assembly improves the installation efficiency of the traffic gantry, can save more than 80% of the construction time, effectively saves the construction period, and also saves the material consumption of the traffic gantry.
2、通过设计方法,能够设计出适合多种车道跨度、多种交通门架高度和多种承载荷载的交通门架的标准产品,能够形成及交通门架的集合,以供交通门架的施工选用,施工时可优选出适合施工场景参数的交通门架各模块,适合不同应用场景的车道情况。2. Through the design method, standard products for traffic masts suitable for various lane spans, various traffic mast heights and various load-bearing loads can be designed, and a collection of traffic masts can be formed for the construction of traffic masts. During construction, each module of the traffic mast suitable for the construction scene parameters can be selected and suitable for the lane conditions of different application scenarios.
3、通过安装方法,便于对交通门架进行安装,通过选择交通门架的模块、确定调节段,将各模块之间进行连接和配合,便于将各模块组合装配为交通门架,能够快速进行装配,提高了安装效率。 3. Through the installation method, it is easy to install the traffic gantry. By selecting the modules of the traffic gantry, determining the adjustment section, and connecting and cooperating between the modules, it is easy to assemble the modules into a traffic gantry, which can be quickly carried out. assembly, improving installation efficiency.
附图说明Description of the drawings
图1为本发明模块化多功能一体化交通门架的主视图;Figure 1 is a front view of the modular multi-functional integrated traffic mast of the present invention;
图2为本发明基础、立柱和调节段的连接示意图;Figure 2 is a schematic diagram of the connection between the foundation, columns and adjustment sections of the present invention;
图3为本发明调节段的主视图;Figure 3 is a front view of the adjustment section of the present invention;
图4为本发明调节段的局部结构示意图;Figure 4 is a partial structural schematic diagram of the adjustment section of the present invention;
图5为本发明调节段和横梁的连接示意图;Figure 5 is a schematic diagram of the connection between the adjustment section and the cross beam of the present invention;
图6为本发明横梁标准段的局部结构示意图;Figure 6 is a partial structural schematic diagram of the standard section of the beam of the present invention;
图7为本发明横梁标准段的主视图;Figure 7 is a front view of the standard section of the beam of the present invention;
图8为本发明模块化多功能一体化交通门架的设计方法的操作流程图;Figure 8 is an operation flow chart of the design method of the modular multi-functional integrated traffic mast of the present invention;
图9为本发明模块化多功能一体化交通门架的有限元模型计算结果示意图;Figure 9 is a schematic diagram of the finite element model calculation results of the modular multi-functional integrated traffic mast of the present invention;
图10为本发明模块化多功能一体化交通门架的安装方法的步骤示意图;Figure 10 is a schematic diagram of the steps of the installation method of the modular multi-functional integrated traffic mast of the present invention;
图11为本发明安装交通门架各模块的步骤示意图;Figure 11 is a schematic diagram of the steps for installing each module of the traffic mast according to the present invention;
图中标记:1-基础;2-立柱;21-立柱竖杆;22-立柱直杆;23-立柱斜杆;24-立柱对接端;3-调节段;31-调节柱;32-调节弦杆;33-调节直杆;34-调节斜杆;35-调节对接端;4-横梁;41-横梁标准段;411-横梁弦杆;412-横梁斜杆;413-横梁直杆;414-横梁对接端;5-检修通道;6-爬梯;7-避雷针。Markings in the figure: 1-foundation; 2-column; 21-column vertical rod; 22-column straight rod; 23-column inclined rod; 24-column butt end; 3-adjusting section; 31-adjusting column; 32-adjusting chord Rod; 33-Adjust straight rod; 34-Adjust inclined rod; 35-Adjust butt end; 4-Beam; 41-Beam standard section; 411-Beam chord; 412-Beam inclined bar; 413-Beam straight bar; 414- Cross beam butt end; 5-inspection channel; 6-ladder; 7-lightning rod.
具体实施方式Detailed ways
下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实 现的技术均属于本发明的范围。The present invention will be described in further detail below in conjunction with test examples and specific implementations. However, this should not be understood to mean that the scope of the above subject matter of the present invention is limited to the following embodiments. All existing technologies fall within the scope of the present invention.
实施例1Example 1
请参照图1,本实施例提供一种模块化多功能一体化交通门架,其包括四个模块:基础1、立柱2、调节段3和横梁4,横梁4包括多段横梁标准段41,立柱2连接在基础1顶部,调节段3连接在立柱2顶部,多段横梁标准段41拼接为横梁4,横梁4的两端连接在两个调节段3之间,这样形成了横跨车道的交通门架;通过将交通门架划分为多个模块,形成统一的交通门架标准产品,通过将交通门架划分为基础1、立柱2、调节段3和横梁4,方便将各模块进行组合和连接,通过将交通门架的各模块进行模块化组合,提供多种尺寸、跨度和承载荷载的交通门架结构,能够适应多种车道跨度,便于交通门架和道路现场施工情况相匹配,能够实现交通门架的快速装配,提高了交通门架的安装效率。Please refer to Figure 1. This embodiment provides a modular multi-functional integrated traffic mast, which includes four modules: foundation 1, column 2, adjustment section 3 and beam 4. The beam 4 includes a multi-section beam standard section 41, and the column 2 is connected to the top of the foundation 1, the adjustment section 3 is connected to the top of the column 2, the multi-section cross beam standard section 41 is spliced into a cross beam 4, the two ends of the cross beam 4 are connected between the two adjustment sections 3, thus forming a traffic gate across the lane By dividing the traffic mast into multiple modules, a unified traffic mast standard product is formed. By dividing the traffic mast into foundation 1, column 2, adjustment section 3 and beam 4, it is convenient to combine and connect the modules. , by modularizing the modules of the traffic gantry, we provide traffic gantry structures of various sizes, spans and load-bearing loads, which can adapt to a variety of lane spans, facilitate the matching of the traffic gantry and the road construction conditions, and achieve The rapid assembly of the traffic mast improves the installation efficiency of the traffic mast.
请参照图2,本实施例中,基础1可采用现浇或预制,为混凝土制成的块状结构,一般为块状结构,基础1设在道路两侧,起到支撑和稳固交通门架的作用,立柱2连接在基础1顶部,立柱2包括立柱直杆22、立柱竖杆21、立柱斜杆23和立柱对接端24,上述各组件为杆件,调节段3和横梁4包括的各组件同样为杆件,立柱2整体为框架结构,立柱2的各组件之间的连接方式为焊接,出厂时即成型,调节段3和横梁标准段41也是采用同样的连接方式;两根立柱竖杆21相互平行且间隔,两根立柱竖杆21之间的间距为2m,在立柱竖杆21上可焊接爬梯6,也可不设,本实施例的爬梯6设在交通门架其中一侧的立柱竖杆21,爬梯6两侧焊接有护栏,两根立柱竖杆21之间通过立柱直杆22和立柱斜杆23连接,立柱斜杆23交叉设置形成x字状的结构,该结构具有四个连接点,四个连接点分别连接在两根立柱竖杆21的内侧,而立柱直杆22的两端也 连接在两根立柱竖杆21的内侧,立柱直杆22与立柱斜杆23相间排布,使得相邻的立柱斜杆23之间布置有立柱直杆22,这样形成了整体的立柱2结构,立柱竖杆21的顶端和底端分别设有立柱对接端24,立柱对接端24采用法兰盘,围绕法兰盘一周设有多个螺栓孔,在基础1的顶部预留有与螺栓孔位置对应的固定孔,采用地脚螺栓穿过螺栓孔而将立柱竖杆21的底端固定在基础1的顶部,立柱竖杆21的顶端处的立柱对接端24用于与调节段3连接通过立柱2能够提供交通门架的两侧基础1结构,通过立柱直杆22、立柱斜杆23与立柱竖杆21的连接,能够提高立柱2的结构强度和承载力,满足安装交通门架要求。Please refer to Figure 2. In this embodiment, the foundation 1 can be cast-in-place or prefabricated and is a block structure made of concrete. It is generally a block structure. The foundation 1 is located on both sides of the road to support and stabilize the traffic portal. The role of the column 2 is connected to the top of the foundation 1. The column 2 includes a column straight rod 22, a column vertical rod 21, a column inclined rod 23 and a column butt end 24. The above components are rods, and the adjustment section 3 and the cross beam 4 include each The components are also rods, and the column 2 is a frame structure as a whole. The connection method between the components of the column 2 is welding, which is formed when leaving the factory. The adjustment section 3 and the beam standard section 41 also use the same connection method; the two columns are vertically connected. The poles 21 are parallel to each other and spaced apart. The distance between the two upright poles 21 is 2m. The ladder 6 can be welded to the upright poles 21 or not. The ladder 6 in this embodiment is located on one side of the traffic mast. There are guardrails welded on both sides of the column and vertical rods 21 and the ladder 6. The two column vertical rods 21 are connected by the column straight rod 22 and the column inclined rod 23. The column inclined rods 23 are arranged crosswise to form an x-shaped structure. This structure has four The four connection points are respectively connected to the inner sides of the two upright poles 21, and the two ends of the upright poles 22 are also Connected to the inside of the two upright columns 21, the upright straight poles 22 and the upright diagonal poles 23 are arranged alternately, so that the upright straight poles 22 are arranged between the adjacent upright diagonal poles 23, thus forming an overall upright column 2 structure. The top and bottom ends of the column vertical rod 21 are respectively provided with column butt ends 24. The column butt ends 24 adopt a flange plate. A plurality of bolt holes are provided around the flange plate. A bolt hole position is reserved at the top of the foundation 1. In the corresponding fixing holes, anchor bolts are used to pass through the bolt holes to fix the bottom end of the column vertical rod 21 on the top of the foundation 1. The column butt end 24 at the top of the column vertical rod 21 is used to connect with the adjustment section 3 through the column. 2 can provide the foundation structure on both sides of the traffic mast. Through the connection of the column straight rod 22, the column inclined rod 23 and the column vertical rod 21, the structural strength and bearing capacity of the column 2 can be improved to meet the requirements for installing the traffic mast.
请参照图3和图4,本实施例中,调节段3是用于调节交通门架的横梁4跨度与实际基坑间距之间的差值的,这样能够使得交通门架的跨度与道路的实际施工情况相匹配,调节段3连接在立柱2顶部,调节段3横向与横梁4的端部连接,调节段3横向为调节段3上沿水平方向的连接部分,即横梁4的两端分别连接位于道路两侧的调节段3的横向方向的端部,调节段3包括调节弦杆32、调节柱31、调节直杆33、调节斜杆34和调节对接端35,调节柱31设置在竖直方向上,调节柱31具有两根,在其中一个调节柱31的顶端还焊接设置有避雷针7,两根调节柱31的底端分别连接至两根立柱竖杆21的顶端,调节柱31的底端设有法兰盘,调节对接端35采用法兰盘,围绕法兰盘一周设有多个螺栓孔,采用螺栓穿过对应的法兰盘而将调节对接端35与立柱对接端24进行连接固定,调节柱31的顶端也设有法兰盘,调节段3的结构上下对称可翻转后与立柱2连接,道路两侧都可使用;两根调节弦杆32平行且间隔设置,调节弦杆32的一端分别连接至调节柱31侧面的上下位置,两根调节柱31均连接有两根调节弦杆32,这样形成了四根调节弦杆32在空间上相互平行,构成了长方体结构,四条调节弦杆32正好位于的四条平行边上,而上下两根调节弦杆32又分为调节 弦杆一32和调节弦杆二32,调节弦杆一32为位于调节段3空间关系上方位置的调节弦杆32,调节弦杆二32为位于调节段3空间关系下方位置的调节弦杆32。Please refer to Figures 3 and 4. In this embodiment, the adjustment section 3 is used to adjust the difference between the span of the cross beam 4 of the traffic gantry and the actual foundation pit spacing, so that the span of the traffic gantry can be aligned with the distance of the road. Matching the actual construction conditions, the adjustment section 3 is connected to the top of the column 2, and the adjustment section 3 is laterally connected to the end of the beam 4. The transverse direction of the adjustment section 3 is the connecting part along the horizontal direction of the adjustment section 3, that is, the two ends of the beam 4 are respectively Connecting the ends in the transverse direction of the adjustment section 3 located on both sides of the road, the adjustment section 3 includes an adjustment chord 32, an adjustment column 31, an adjustment straight rod 33, an adjustment oblique rod 34 and an adjustment docking end 35. The adjustment column 31 is arranged vertically. In the vertical direction, there are two adjusting columns 31. A lightning rod 7 is welded to the top of one of the adjusting columns 31. The bottom ends of the two adjusting columns 31 are respectively connected to the tops of the two upright poles 21. There is a flange plate at the bottom. The adjusting docking end 35 adopts a flange plate. There are multiple bolt holes around the flange plate. Bolts are used to pass through the corresponding flange plate to connect the adjusting docking end 35 with the column docking end 24. The connection is fixed, and the top of the adjusting column 31 is also provided with a flange. The structure of the adjusting section 3 is symmetrical up and down and can be flipped and connected to the column 2. It can be used on both sides of the road; the two adjusting chords 32 are parallel and spaced, and the adjusting chords are One end of the rod 32 is connected to the upper and lower positions of the side of the adjusting column 31 respectively. The two adjusting columns 31 are connected to two adjusting chords 32, thus forming four adjusting chords 32 that are parallel to each other in space, forming a cuboid structure. The four adjusting chords 32 are located exactly on the four parallel sides of , and the upper and lower adjusting chords 32 are divided into adjusting Chord one 32 and adjustment chord two 32. Adjustment chord one 32 is the adjustment chord 32 located above the spatial relationship of the adjustment section 3, and adjustment chord two 32 is the adjustment chord 32 located below the spatial relationship of the adjustment section 3. .
调节弦杆32的悬挑端分别设有调节对接端35,调节对接端35采用法兰盘,调节对接端35与横梁4两端的横梁对接端414通过法兰盘和螺栓的方式连接固定;调节直杆33和调节斜杆34的两端分别连接至相邻调节弦杆32,两根调节斜杆34交叉设置为x字状结构,该结构的四个端部分别连接在相邻的两根调节弦杆32侧面,而调节直杆33的两端分别连接在相邻两根调节弦杆32上,连接位置在靠近调节弦杆32的悬挑端的位置,这样在上述长方体结构的上下左右各具有调节斜杆34和交叉设置的调节斜杆34;通过调节弦杆32和调节柱31将横梁4固定在立柱2顶部,通过调节直杆33和调节斜杆34,能够满足交通门架的结构强度要求,通过调节对接端35能够与横梁标准段41进行连接。The cantilevered ends of the adjusting chords 32 are respectively provided with adjusting docking ends 35. The adjusting docking ends 35 adopt flanges. The adjusting docking ends 35 and the beam docking ends 414 at both ends of the beam 4 are connected and fixed by flanges and bolts; The two ends of the straight rod 33 and the adjusting inclined rod 34 are respectively connected to the adjacent adjusting chord rods 32. The two adjusting inclined rods 34 are arranged crosswise into an The side of the adjusting chord 32, and the two ends of the adjusting straight rod 33 are respectively connected to two adjacent adjusting chords 32, and the connection position is close to the cantilevered end of the adjusting chord 32, so that the upper, lower, left and right sides of the above-mentioned cuboid structure It has an adjusting inclined bar 34 and a cross-set adjusting inclined bar 34; the cross beam 4 is fixed on the top of the column 2 by adjusting the chord bar 32 and the adjusting column 31, and the structure of the traffic mast can be satisfied by adjusting the straight bar 33 and the adjusting inclined bar 34 According to the strength requirement, it can be connected with the standard section 41 of the beam by adjusting the butt end 35.
请参照图5,本实施例中,横梁4是连接在道路两侧的调节对接端35的,横梁4包括多段横梁标准段41,每段横梁标准段41的长度相等,整个横梁4是由多段横梁标准段41拼接而成,由横梁4中部至两端方向,横梁标准段41的截面尺寸减小,多段的情况时,靠近横梁4中部的横梁标准段41的截面尺寸大于靠近横梁4两端的横梁标准段41的截面尺寸,其中靠近横梁4中部的多段横梁标准段41的截面尺寸可以相同,即截面尺寸非逐段减小,通过横梁标准段41的设置,提供了组成横梁4的结构,通过横梁标准段41的变截面设置,使得横梁4的中段截面尺寸较大,横梁4的两端截面尺寸较小,实现了截面尺寸的变径,能够在满足交通门架的结构强度要求同时,节省材料用量;另一方面,上述的横梁4变截面方式也可以设置为:由横梁4中部至两端方向,横梁标准段 41的截面尺寸增大,多段横梁标准段41中,靠近横梁4两端的横梁标准段41的截面尺寸大于靠近横梁4中部的横梁标准段41的截面尺寸;在多段横梁标准段41的顶部可设置有检修通道5,检修通道5的两侧为焊接在横梁标准段41顶部的护栏,以便于施工防护,横梁标准段41的长度为4m,即每4米为一段,横梁标准段41包括横梁弦杆411、横梁斜杆412、横梁直杆413和横梁对接端414,不同段的横梁标准段41的截面尺寸不同,即不同段中,横梁弦杆411、横梁斜杆412和横梁直杆413的截面尺寸设置不同,横梁弦杆411的两端分别设有横梁对接端414,通过横梁对接端414实现相邻横梁标准段41的连接、调节段3与横梁标准段41的连接,横梁对接端414采用法兰盘,相邻段横梁标准段41的横梁对接端414采用尺寸相同的法兰盘,也可本实施例的所有法兰盘结构采用相同的尺寸,通过法兰盘的设置,能够通过快速拧螺栓的方式将交通门架的各模块进行连接,提高了法兰盘之间的连接效率。Please refer to Figure 5. In this embodiment, the crossbeam 4 is connected to the adjustment docking ends 35 on both sides of the road. The crossbeam 4 includes multiple crossbeam standard sections 41. The length of each crossbeam standard section 41 is equal. The entire crossbeam 4 is composed of multiple crossbeam standard sections 41. The cross-beam standard sections 41 are spliced together. The cross-sectional size of the cross-beam standard section 41 decreases from the middle to both ends of the cross-beam 4. In the case of multiple sections, the cross-sectional size of the cross-beam standard section 41 near the middle of the cross-beam 4 is larger than that near the two ends of the cross-beam 4. The cross-sectional size of the cross-beam standard section 41, in which the cross-sectional sizes of the multi-section cross-beam standard sections 41 near the middle of the cross-beam 4 can be the same, that is, the cross-sectional size does not decrease section by section. Through the arrangement of the cross-beam standard section 41, the structure of the cross-beam 4 is provided. Through the variable cross-section setting of the cross-beam standard section 41, the cross-section size of the middle section of the cross-beam 4 is larger, and the cross-section size of both ends of the cross-beam 4 is smaller, realizing the variable cross-section size, which can meet the structural strength requirements of the traffic mast. Save material consumption; on the other hand, the above-mentioned variable cross-section method of the beam 4 can also be set as: from the middle to both ends of the beam 4, the standard section of the beam The cross-sectional size of 41 increases. Among the multi-section cross-beam standard sections 41, the cross-sectional size of the cross-beam standard section 41 near both ends of the cross-beam 4 is larger than the cross-sectional size of the cross-beam standard section 41 near the middle of the cross beam 4; it can be set at the top of the multi-section cross beam standard section 41 There is an inspection channel 5. Both sides of the inspection channel 5 are guardrails welded on the top of the beam standard section 41 to facilitate construction protection. The length of the beam standard section 41 is 4m, that is, every 4 meters is a section. The beam standard section 41 includes the beam chord. Rod 411, crossbeam diagonal bar 412, crossbeam straight bar 413 and crossbeam butt end 414, the cross-sectional dimensions of the crossbeam standard section 41 in different sections are different, that is, in different sections, the crossbeam chord bar 411, crossbeam diagonal bar 412 and crossbeam straight bar 413 The cross-section dimensions are set differently. The two ends of the cross-beam chord 411 are respectively provided with cross-beam butt ends 414. The cross-beam butt ends 414 realize the connection of the adjacent cross-beam standard section 41 and the connection of the adjustment section 3 and the cross-beam standard section 41. The cross-beam butt end 414 A flange plate is used, and the beam butt end 414 of the adjacent cross beam standard section 41 adopts a flange plate with the same size. Alternatively, all the flange plate structures in this embodiment can adopt the same size. Through the arrangement of the flange plate, the flange plate can be passed through. The modules of the traffic mast are connected by quickly tightening bolts, which improves the connection efficiency between flanges.
请参照图6和图7,四根横梁弦杆411平行且间隔设置,上下两根横梁弦杆411之间的间距为2m,四根横梁弦杆411构成了长方体结构的四条边,每段横梁标准段41的四根横梁弦杆411的中轴线与调节段3的调节弦杆32的中轴线位于同一直线上,即所有横梁弦杆411与对应的调节弦杆32同轴设置;横梁直杆413的两端分别连接至相邻横梁弦杆411的端部位置和中部位置,横梁直杆413与横梁弦杆411相互垂直,相邻两根横梁弦杆411之间具有三根横梁直杆413,这样在上述长方体结构的上下左右四个面上分别形成了框架结构,在该长方体结构的上下左右的任一面上,相邻横梁直杆413之间设有横梁斜杆412,两根横梁斜杆412的两端分别连接相邻横梁弦杆411,该两根横梁斜杆412关于上述中部位置的横梁直杆413对称,通过在横梁弦杆411设置横梁斜杆412和横梁直杆413,增强了横梁标准段41的结构强度,能够提供较强的强度和承载力, 除了本实施例的横梁斜杆412的结构,也可采用相互交叉设置为x字状的横梁斜杆412;其中,横梁斜杆412又分为横梁斜杆一412和横梁斜杆二412,横梁斜杆一412位于上述长方体结构的上下两个面上,即位于水平面上,横梁斜杆二412位于上述长方体结构的左右两个面上,即位于竖直面上,横梁直杆413又分为横梁直杆一413和横梁直杆二413,横梁直杆一413位于上述长方体结构的上下两个面上,即位于水平面上,横梁直杆二413位于上述长方体结构的左右两个面上,即位于竖直面上;每段横梁标准段41的长度相等,但位于横梁4不同位置的横梁标准段41的横梁弦杆411的截面尺寸不同,通过多段横梁标准段41的变截面设计,减少了材料用量,减轻了整个交通门架的重量,横梁4的吊装装配更加方便;通过调节段3能够补齐调节交通门架跨度和横梁4长度之间的差值,以适应不同的车道跨度,立柱2、调节段3和横梁标准段41的不同规,在组合后,能够提供多种交通门架,每种交通门架具有不同的高度、跨度及承载能力,能够适应不同道路情况下的交通门架设计和施工。Please refer to Figure 6 and Figure 7. The four beam chords 411 are arranged in parallel and at intervals. The distance between the upper and lower beam chords 411 is 2m. The four beam chords 411 constitute the four sides of the cuboid structure. Each section of the beam The central axes of the four beam chords 411 of the standard section 41 and the central axis of the adjusting chord 32 of the adjustment section 3 are located on the same straight line, that is, all the beam chords 411 are coaxially arranged with the corresponding adjusting chords 32; the beam is straight The two ends of 413 are respectively connected to the end position and the middle position of the adjacent crossbeam chord 411. The crossbeam straight rod 413 and the crossbeam chord 411 are perpendicular to each other. There are three crossbeam straight rods 413 between the two adjacent crossbeam chords 411. In this way, a frame structure is formed on the upper, lower, left and right sides of the above-mentioned cuboid structure. On any of the upper, lower, left and right sides of the cuboid structure, there are cross-beam diagonal rods 412 between adjacent cross-beam straight rods 413. Two cross-beam diagonal rods are provided. Both ends of 412 are respectively connected to adjacent beam chords 411. The two beam diagonal bars 412 are symmetrical with respect to the crossbeam straight bar 413 in the middle position. By setting the crossbeam diagonal bar 412 and the crossbeam straight bar 413 on the crossbeam chord 411, the The structural strength of the beam standard section 41 can provide strong strength and bearing capacity. In addition to the structure of the crossbeam diagonal bar 412 in this embodiment, crossbeam diagonal bars 412 arranged to cross each other in an The first diagonal rod 412 is located on the upper and lower surfaces of the above-mentioned cuboid structure, that is, on the horizontal plane. The second diagonal beam 412 is located on the left and right surfaces of the above-mentioned cuboid structure, that is, on the vertical plane. The straight beam 413 is divided into Crossbeam straight bar one 413 and crossbeam straight bar two 413. Crossbeam straight bar one 413 is located on the upper and lower surfaces of the above-mentioned cuboid structure, that is, on the horizontal plane. Crossbeam straight bar two 413 is located on the left and right surfaces of the above-mentioned cuboid structure, that is, Located on the vertical plane; the length of each beam standard section 41 is equal, but the cross-sectional dimensions of the beam chords 411 of the beam standard sections 41 located at different positions of the beam 4 are different. Through the variable cross-section design of the multi-section beam standard section 41, the length of the beam standard section 41 is reduced. The amount of material used reduces the weight of the entire traffic mast, and the hoisting and assembly of the cross beam 4 is more convenient; the difference between the span of the traffic mast and the length of the cross beam 4 can be adjusted through the adjustment section 3 to adapt to different lane spans and columns. 2. The different specifications of the adjustment section 3 and the beam standard section 41, after combination, can provide a variety of traffic portals. Each traffic portal has different heights, spans and load-bearing capacities, and can adapt to traffic portals under different road conditions. Rack design and construction.
本实施例中,交通门架分为标志交通门架和机电一体化交通门架两种交通门架类型,两种类型的交通门架总高均为8.5m,机电一体化交通门架的横梁4底部距路面距离≥5.5m,标志交通门架的横梁4本身高度为1.5m,机电一体化交通门架的横梁4本身高度为2m,标志交通门架的横梁4用于安装标志板,机电一体化交通门架的横梁4用于安装机电设备,机电设备为摄像头、ETC和5G基站中的至少一者,标志板、摄像头、ETC和5G基站是通过抱箍栓接在横梁4的横梁弦杆411上,也可安装其他机电设备,如将ETC设备、LED信息发布设备、智能交通标志、视频云联网设备等各类设施一起安装到同一个交通门架结构上,提高了交通门架结构的利用率,减少门架设置数量,同时,机电一体化交通门架的横梁4为交警测速设备、5G基站等预留了安装位置;本实施例的交 通门架的分类,符合现有的交通门架使用情况,能够组合为标志交通门架和机电一体化交通门架,满足门架上的附属设备的安装要求;上述的标志交通门架和机电一体化交通门架是由交通门架的多种规格的组合得到的,立柱2、调节段3和横梁4均为分级设置,立柱2具有多种高度、截面尺寸的分级规格,分级规格是指立柱2的高度尺寸和/或截面尺寸不同,即不同级的规格,调节段3具有多种长度、截面和高度尺寸的分级规格,同样横梁标准段41也具有多种截面尺寸分级规格。In this embodiment, the traffic gantry is divided into two traffic gantry types: sign traffic gantry and mechatronic traffic gantry. The total height of the two types of traffic gantry is 8.5m. The cross beams of the mechatronics traffic gantry The distance between the bottom of 4 and the road surface is ≥5.5m. The height of the crossbeam 4 of the traffic sign gantry is 1.5m. The height of the crossbeam 4 of the electromechanical integrated traffic gantry is 2m. The crossbeam 4 of the sign traffic gantry is used to install the sign board. The electromechanical The crossbeam 4 of the integrated traffic mast is used to install electromechanical equipment. The electromechanical equipment is at least one of the camera, ETC and 5G base station. The sign board, camera, ETC and 5G base station are bolted to the crossbeam chord of the crossbeam 4 through a hoop. Other electromechanical equipment can also be installed on the pole 411, such as ETC equipment, LED information release equipment, intelligent traffic signs, video cloud networking equipment and other various facilities are installed together on the same traffic gantry structure, improving the traffic gantry structure The utilization rate is reduced, and the number of masts is reduced. At the same time, the beam 4 of the electromechanical integrated traffic mast reserves installation positions for traffic police speed measuring equipment, 5G base stations, etc.; the traffic of this embodiment The classification of through-gantry is in line with the existing usage of traffic gantry, and can be combined into sign traffic gantry and electromechanical integrated traffic gantry to meet the installation requirements of ancillary equipment on the gantry; the above-mentioned sign traffic gantry and electromechanical integrated traffic gantry The integrated traffic mast is obtained by combining various specifications of the traffic mast. The column 2, the adjustment section 3 and the beam 4 are all arranged in grades. The column 2 has graded specifications of various heights and cross-section sizes. The graded specifications refer to The column 2 has different height dimensions and/or cross-sectional dimensions, that is, different grades of specifications. The adjustment section 3 has a variety of graded specifications of length, cross-section and height. Similarly, the beam standard section 41 also has a variety of graded specifications of cross-section dimensions.
对于标志交通门架,横梁标准段41的横梁弦杆411具有7种尺寸,尺寸规格有Φ325×10mm、Φ325×8mm、Φ273×8mm、Φ219×8mm、Φ219×6mm、Φ168×6mm和Φ140×6mm,立柱竖杆21具有7种尺寸,尺寸规格有Φ356×25mm、Φ356×20mm、Φ356×16mm、Φ356×12mm、Φ356×10mm、Φ273×8mm和Φ219×8mm,而横梁斜杆412、调节斜杆34和立柱斜杆23可从以下尺寸规格中选择:Φ219×8mm、Φ168×6mm、Φ114×6mm、Φ89×6mm、Φ89×4mm、Φ76×4mm,横梁直杆413、调节直杆33和立柱直杆22可从以下尺寸规格中选择:Φ89×4mm、Φ76×4mm。For the sign traffic mast, the beam chord 411 of the beam standard section 41 has 7 sizes. The size specifications are Φ325×10mm, Φ325×8mm, Φ273×8mm, Φ219×8mm, Φ219×6mm, Φ168×6mm and Φ140×6mm. , the column vertical rod 21 has 7 sizes, the size specifications are Φ356×25mm, Φ356×20mm, Φ356×16mm, Φ356×12mm, Φ356×10mm, Φ273×8mm and Φ219×8mm, while the cross beam inclined rod 412, the adjusting inclined rod 34 and column diagonal rod 23 can be selected from the following size specifications: Φ219×8mm, Φ168×6mm, Φ114×6mm, Φ89×6mm, Φ89×4mm, Φ76×4mm, beam straight rod 413, adjustment straight rod 33 and column straight rod Rod 22 can be selected from the following sizes: Φ89×4mm, Φ76×4mm.
对于机电一体化交通门架,横梁标准段41的横梁弦杆411尺寸具有3种尺寸:尺寸规格有Φ219×6mm、Φ168×6mm和Φ140×6mm,立柱竖杆21具有4种尺寸,尺寸规格有Φ356×12mm、Φ356×10mm、Φ273×8mm和Φ219×8mm,而横梁斜杆412、调节斜杆34和立柱斜杆23可从以下尺寸规格中选择:Φ114×6mm、Φ89×6mm和Φ89×4mm,横梁直杆413、调节直杆33和立柱直杆22可从以下尺寸规格中选择:Φ76×4mm。For the electromechanical integrated traffic mast, the beam chord 411 of the beam standard section 41 has three sizes: Φ219×6mm, Φ168×6mm and Φ140×6mm, and the column vertical bar 21 has 4 sizes, and the size specifications are Φ356×12mm, Φ356×10mm, Φ273×8mm and Φ219×8mm, while the beam diagonal bar 412, the adjusting diagonal bar 34 and the column diagonal bar 23 can be selected from the following sizes: Φ114×6mm, Φ89×6mm and Φ89×4mm , the beam straight bar 413, the adjusting straight bar 33 and the column straight bar 22 can be selected from the following dimensions: Φ76×4mm.
实施例2 Example 2
请参照图8,一种模块化多功能一体化交通门架的设计方法,采用上述的模块化多功能一体化交通门架,其包括以下步骤:Please refer to Figure 8, a design method of a modular multi-functional integrated traffic mast, using the above-mentioned modular multi-functional integrated traffic mast, which includes the following steps:
S1、根据道路的车道数量和道路宽度,确定模块化多功能一体化交通门架的跨度范围l,根据所需安装设备,选择交通门架类型,从而确定高度H,本实施例中车道数为双向八车道,跨度范围l为38.1m,选择交通门架类型,交通门架的类型是根据道路段的需求确定的,根据需求选择标志交通门架或机电一体化交通门架;交通门架的结构和基础1应针对主体工程不同的技术标准(如车道数、设计速度等)和地域性进行标准化设计,并结合设施所在位置的桥梁护栏、填方、挖方、中央及路侧设施的变化,可调整;标志交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离、跨越双向八车道半幅的距离、跨越双向四车道全幅的距离和跨越双向六车道全幅的距离,跨度范围l为[10.1m,38.1m];标志交通门架能够覆盖多种车道跨度范围,适合目前的交通门架应用范围;机电一体化交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离和跨越双向八车道半幅的距离,跨度范围l为[10.1m,26.1m];机电一体化交通门架能够覆盖多种车道跨度范围,适合目前的交通门架应用范围。S1. According to the number of lanes and road width of the road, determine the span range l of the modular multi-functional integrated traffic mast. According to the required installation equipment, select the type of traffic mast to determine the height H. In this embodiment, the number of lanes is Two-way eight lanes, span range l is 38.1m, choose the type of traffic gantry. The type of traffic gantry is determined according to the needs of the road section. Select the sign traffic gantry or the electromechanical integrated traffic gantry according to the needs; the traffic gantry The structure and foundation 1 should be standardized based on the different technical standards (such as the number of lanes, design speed, etc.) and regional characteristics of the main project, and should be combined with changes in bridge guardrails, fills, excavations, central and roadside facilities where the facilities are located, Adjustable; the span of the sign traffic mast includes the distance across half of the two-way four lanes, the distance across half of the two-way six lanes, the distance across half of the two-way eight lanes, the distance across the full width of the two-way four lanes, and the distance across the full width of the two-way six lanes. The span range l is [10.1m, 38.1m]; the sign traffic mast can cover a variety of lane span ranges, which is suitable for the current application range of traffic masts; the span of the mechatronics traffic mast includes half the distance across two-way four lanes, The span range l is [10.1m, 26.1m] for half a two-way six lane span and half a two-way eight lane span; the electromechanical integrated traffic gantry can cover a variety of lane span ranges and is suitable for the current traffic gantry application range .
S2、将模块化多功能一体化交通门架进行模块化离散,离散即将交通门架拆为多个独立的模块,离散为基础1、立柱2、调节段3和横梁4,横梁4包括多段横梁标准段41;横梁标准段41的长度为4m;调节段3长度范围为1.050m~3.050m;通过横条标准段的长度设置、数量设置,以及调节段3长度范围设置,能够对交通门架的跨度范围进行调节,便于交通门架的跨度与实际测量的基坑间距相匹配;通过将交通门架离散为多模块结构,便于施工安装; S2. Modularize the modular multi-functional integrated traffic gantry. Discrete means dismantling the traffic gantry into multiple independent modules. The discrete modules are foundation 1, column 2, adjustment section 3 and beam 4. Beam 4 includes multiple sections of beams. Standard section 41; the length of the standard section 41 of the beam is 4m; the length range of the adjustment section 3 is 1.050m ~ 3.050m; through the length setting and quantity setting of the standard section of the horizontal bar, and the length range setting of the adjustment section 3, the traffic mast can be adjusted Adjust the span range to facilitate the span of the traffic gantry to match the actual measured foundation pit spacing; by discretizing the traffic gantry into a multi-module structure, construction and installation are facilitated;
S3、通过跨度范围l确定横梁4长度,然后根据横梁标准段41长度为横梁标准段41高度的[1,3]倍,确定横梁标准段41长度,再确定横梁标准段41的数量和调节段3长度;横梁4和调节段3可根据现场情况调节长度,交通门架的模块能够根据设计数据提前加工生产,施工时可直接从交通门架的标准产品库中选择和使用,施工前只需针对调节段3的长度进行选择和调整;适合多种车道跨度、多种交通门架高度和多种承载荷载的交通门架的标准产品,适合不同应用场景的车道情况。S3. Determine the length of the crossbeam 4 through the span range l, and then determine the length of the crossbeam standard section 41 based on the length of the crossbeam standard section 41 being [1, 3] times the height of the crossbeam standard section 41, and then determine the number and adjustment sections of the crossbeam standard section 41 3 length; the length of the beam 4 and the adjustment section 3 can be adjusted according to the site conditions. The modules of the traffic gantry can be processed and produced in advance according to the design data. During construction, they can be directly selected and used from the standard product library of the traffic gantry. Before construction, just Select and adjust the length of the adjustment section 3; it is a standard product suitable for various lane spans, various traffic mast heights and various load-bearing traffic masts, and is suitable for lane conditions in different application scenarios.
S4、选择设计基准风速,结合地表类别分类,确定等效静阵风速范围,地表类别根据粗糙度分为A、B、C、D四类,本实施例的地表类别为A,根据等效静阵风速范围确定风荷载,其中,根据基本风速值换算为对应地表类别的等效静阵风速值、根据等效静阵风速值换算为风荷载均为现有技术;设计基准风速的三档范围分为:(0m/s,35m/s]、(35m/s,45m/s]和(45m/s,55m/s],通过地表类别A确定各档对应的等效静阵风速值,统计得到等效静阵风风速范围分为[45m/s,89m/s];通过风速的划分,将风荷载对交通门架的影响纳入设计中,能够适应不同的道路环境;风荷载通过标志板的最大面积确定,面积越大,风荷载越大,面积与风荷载的换算为现有计算,本实施例中,设计基准风速为35m/s,等效静阵风风速为48m/s,再根据等效静阵风风速对应的风荷载大小,换算得到标志板面积为70m2S4. Select the design reference wind speed, and determine the equivalent static gust wind speed range based on the surface category classification. The surface category is divided into four categories: A, B, C, and D according to the roughness. The surface category in this embodiment is A. According to the equivalent static gust wind speed range, The wind load is determined based on the gust speed range. Among them, the basic wind speed value is converted into the equivalent static gust wind speed value corresponding to the surface category, and the equivalent static gust wind speed value is converted into the wind load. Both are existing technologies; the three ranges of the design reference wind speed are It is divided into: (0m/s, 35m/s], (35m/s, 45m/s] and (45m/s, 55m/s]. The equivalent static wind speed value corresponding to each gear is determined through surface category A. Statistics The equivalent static gust wind speed range is obtained as [45m/s, 89m/s]; through the division of wind speed, the impact of wind load on the traffic mast is included in the design, which can adapt to different road environments; the wind load passes through the sign board The maximum area is determined. The larger the area, the greater the wind load. The conversion between area and wind load is based on existing calculations. In this embodiment, the design reference wind speed is 35m/s, and the equivalent static gust wind speed is 48m/s. According to etc. The wind load corresponding to the effective static gust wind speed is converted into a sign board area of 70m 2 .
考虑风荷载时,由于不同地区,不同海拔高度地方的风速差异较大,在进行门架设计时,设计基准风速应分级考虑:国内一般地区基准风速值在30m/s以下,考虑桥面高度后的设计基准风速可按35m/s控制,特殊地区及跨海大桥等大型构造物上基本可按35m/s~45m/s、45m/s~55m/s控制,综合分析,设计基准风速按三档控制,分别为(0m/s,35m/s]、(35m/s,45m/s]和(45m/s, 55m/s],当设计基准风速大于55m/s时,应对门架进行特殊设计。When considering wind load, due to the large differences in wind speed in different regions and different altitudes, when designing the mast, the design reference wind speed should be considered in stages: the reference wind speed value in general domestic areas is below 30m/s. After considering the bridge deck height The design basis wind speed can be controlled at 35m/s. Special areas and large structures such as cross-sea bridges can basically be controlled at 35m/s~45m/s and 45m/s~55m/s. Comprehensive analysis shows that the design basis wind speed is based on three Gear control, respectively (0m/s, 35m/s], (35m/s, 45m/s] and (45m/s, 55m/s], when the design basis wind speed is greater than 55m/s, the mast should be specially designed.
S5、确定交通门架所受其他荷载,其他荷载包括门架自重、标志板重量、设备重量、温度荷载和检修荷载,其他荷载中,交通门架承载标志板、机电设备的重量范围为[90kg,900kg];通过考虑其他荷载,交通门架的设计能够符合不同荷载的应用场景;考虑温度荷载时,分为三个气候分区:严寒地区(最高46℃、最低-43℃),寒冷地区(最高46℃、最低-21℃),温热地区(最高46℃、最低-9℃)分别进行计算,根据温度对应的温度荷载加入设计方案的承载力中,在设计过程中视计算结果可适当进行归并,本实施例中,温度荷载按交通门架整体升降温50°进行计算;通过将交通门架使用过程中所能承受的荷载提前考虑到设计方案中,能够满足交通门架的实际使用和长期维护;其中,标志板重(含光源)37.5kg/m2,机箱重50kg/个;机电设备包含:智能标志板、机箱、视频云联网设备、交警测速设备、LED信息发布设备、ETC设备及机箱、5G基站等,标志板重(含光源)37.5kg/m2,机箱重50kg/个,视频云联网设备、交警测速设备、LED屏重120kg/m2,及其机箱重50kg/个、ETC设备及机箱重500kg/套、5G基站共200kg。S5. Determine other loads on the traffic gantry. Other loads include the gantry's own weight, sign board weight, equipment weight, temperature load and maintenance load. Among other loads, the weight range of the traffic gantry carrying sign boards and electromechanical equipment is [90kg , 900kg]; by considering other loads, the design of the traffic mast can meet the application scenarios of different loads; when considering the temperature load, it is divided into three climate zones: severe cold area (maximum 46°C, lowest -43°C), cold area ( The maximum temperature is 46℃, the minimum is -21℃), and the temperature load in warm areas (the maximum is 46℃, the minimum is -9℃) is calculated separately. The temperature load corresponding to the temperature is added to the bearing capacity of the design plan. During the design process, the calculation results can be appropriately carried out. Combined, in this embodiment, the temperature load is calculated based on the overall temperature rise and fall of the traffic gantry by 50°; by taking the load that the traffic gantry can withstand during use into the design plan in advance, the actual use and use of the traffic gantry can be satisfied. Long-term maintenance; among them, the weight of the sign board (including light source) is 37.5kg/ m2 , and the weight of the chassis is 50kg/unit; the electromechanical equipment includes: smart sign board, chassis, video cloud networking equipment, traffic police speed measurement equipment, LED information release equipment, ETC equipment And chassis, 5G base stations, etc., the sign board weighs (including light source) 37.5kg/ m2 , the chassis weighs 50kg/unit, the video cloud networking equipment, traffic police speed measuring equipment, LED screen weighs 120kg/ m2 , and the chassis weighs 50kg/unit , ETC equipment and chassis weigh 500kg/set, and the 5G base station weighs 200kg in total.
S6、根据制造交通门架的材料规格,选择立柱2、调节段3和横梁4的结构形式;选择结构形式时,交通门架的各模块大小应考虑运输便捷,长、大模块应考虑分段加工、拼装的方式,模块应采用常用规格尺寸,杆件种类不宜过多,归类相近规格尺寸,以便于材料采购,规模适宜的基础1应考虑预制和装配化,便于现场快速施工;结构形式的选择还需从经济性出发,应从结构及基础1的材料采购、制作、安装、维护的全过程考虑,从节省材料,采购、制作、安装便利,重复利用等角度进行设计。 S6. According to the material specifications for manufacturing the traffic gantry, select the structural form of the column 2, the adjustment section 3 and the beam 4; when selecting the structural form, the size of each module of the traffic gantry should be considered for convenient transportation, and long and large modules should be segmented. In the way of processing and assembly, the modules should adopt commonly used specifications and sizes. There should not be too many types of rods and should be classified into similar sizes to facilitate material procurement. Prefabrication and assembly should be considered for the foundation 1 of a suitable scale to facilitate rapid construction on site; structural form The selection must also be based on economy. The entire process of material procurement, production, installation, and maintenance of the structure and foundation should be considered, and the design should be carried out from the perspectives of material saving, convenience in procurement, production, and installation, and reuse.
S7、将步骤S1-S6确定的不同立柱2、不同调节段3和不同横梁4进行组合,组合为不同跨度和承载不同荷载的交通门架,如立柱2共5种尺寸规格,调节段3共4种尺寸规格,横梁4共10种尺寸规格,共组合为200种不同的交通门架,在建模软件中建立有限元模型,分别对每种交通门架的有限元模型进行结构刚度计算、强度计算、稳定性计算和连接计算,每种交通门架对应得到立柱2、调节段3和各横梁标准段41的模块规格;通过建立有限元模型进行计算分析,能够得到交通门架不同模块的模块规格。S7. Combine the different columns 2, different adjustment sections 3 and different beams 4 determined in steps S1-S6 to form traffic portals with different spans and carrying different loads. For example, column 2 has a total of 5 sizes and the adjustment sections 3 have a total of 5 sizes. There are 4 sizes and specifications, and the beam 4 has a total of 10 sizes, which can be combined into 200 different traffic gantry. A finite element model is established in the modeling software, and the structural stiffness is calculated for each finite element model of the traffic gantry. Through strength calculation, stability calculation and connection calculation, each traffic gantry corresponds to the module specifications of the column 2, the adjustment section 3 and the standard section 41 of each beam; by establishing a finite element model for calculation and analysis, the specifications of different modules of the traffic gantry can be obtained Module specifications.
本实施例中,尺寸规格为:立柱竖杆21为Φ356×25mm,立柱斜杆23为Φ219×8mm,立柱直杆22为Φ89×4mm,调节柱31为Φ356×25mm,调节弦杆32为Φ325×10mm和Φ356×25mm,调节斜杆34为Φ168×6mm,调节直杆33为Φ89×4mm,横梁弦杆411为Φ325×10mm,横梁斜杆412为Φ168×6mm和Φ89×4mm,横梁直杆413为Φ89×4mm。In this embodiment, the dimensions and specifications are: the column vertical rod 21 is Φ356×25mm, the column inclined rod 23 is Φ219×8mm, the column straight rod 22 is Φ89×4mm, the adjusting column 31 is Φ356×25mm, and the adjusting chord 32 is Φ325 ×10mm and Φ356×25mm, the adjusting inclined rod 34 is Φ168×6mm, the adjusting straight rod 33 is Φ89×4mm, the crossbeam chord 411 is Φ325×10mm, the crossbeam inclined rod 412 is Φ168×6mm and Φ89×4mm, the crossbeam straight rod 413 is Φ89×4mm.
对有限元模型进行计算时,在风荷载作用下,横梁4的最大水平位移时73.54mm,小于交通门架的允许值93.3mm,满足要求;门架钢管强度,在各荷载组合工况下,立柱2和调节弦杆32的应力最大值为190MPa,小于材料强度设计允许值205MPa的要求,其他各模块的最大应力结果为193MPa,小于材料强度设计值215MPa的要求,而稳定性验算时,考虑稳定折减系数后的容许应力也在允许值215MPa的范围内,满足设计要求,其中交通门架各模块的稳定性计算表如下表1;连接计算时,计算立柱2与基础1之间、立柱2与调节段3之间、调节段3与横梁4之间,以及各横梁标准段41之间的连接强度,基础1与立柱2之间为螺栓连接,其他连接处为螺栓和法兰盘的连接,计算螺栓受拉承载力、受剪承载力、最大剪力和最大拉力,法兰外径、厚度等参数,连接处若设置加 劲板,还需进行加劲板强度计算,各计算结果需满足交通门架的标准要求。When calculating the finite element model, under the action of wind load, the maximum horizontal displacement of beam 4 is 73.54mm, which is less than the allowable value of 93.3mm for the traffic mast, which meets the requirements; the strength of the steel pipe of the mast, under various load combination conditions, The maximum stress value of column 2 and adjusting chord 32 is 190MPa, which is less than the material strength design allowable value of 205MPa. The maximum stress result of other modules is 193MPa, which is less than the material strength design value of 215MPa. When checking stability, consider The allowable stress after the stability reduction factor is also within the allowable value of 215MPa, meeting the design requirements. The stability calculation table of each module of the traffic mast is as follows: Table 1; when calculating the connection, calculate the distance between the column 2 and the foundation 1. 2 and the adjustment section 3, between the adjustment section 3 and the beam 4, and between the standard sections 41 of each beam, the foundation 1 and the column 2 are connected by bolts, and other connections are by bolts and flanges. Connection, calculate the bolt's tensile bearing capacity, shear bearing capacity, maximum shear force and maximum tension force, flange outer diameter, thickness and other parameters. If the connection is set to For stiffening plates, the strength of the stiffening plates needs to be calculated, and each calculation result must meet the standard requirements of the traffic mast.
表1交通门架各模块稳定性计算表
Table 1 Stability calculation table for each module of the traffic gantry
S8、对步骤S7中得到的模块规格进行归并,将每种模块中重量偏差≤5%的归并为该模块的一个归并集,形成各模块的若干个归并集。对上述的200种交通门架进行归并,分别先后针对立柱2、调节段3和横梁4进行归并,如根据横梁4的重量不同分为20个归并集,每个归并集中有5~10个交通门架,每个归并集中横梁4的重量偏差在5%以内,选出其中重量最大的模块。S8. Merge the module specifications obtained in step S7, and merge the weight deviations of each module into one merged set of the module to form several merged sets of each module. Merge the above 200 types of traffic gantry, and merge them respectively for the column 2, the adjustment section 3 and the beam 4. For example, according to the different weights of the beam 4, they are divided into 20 merged sets, and each merged set has 5 to 10 traffic gantry For the gantry, the weight deviation of each merged concentrated beam 4 is within 5%, and the module with the largest weight is selected.
S9、将步骤S8中得到的若干个归并集,代入步骤S7中的有限元模型进行迭代计算,将满足交通门架类型要求、满足S7步骤的迭代计算、满足材料用量最少的模块归并集作为最终的模块优选集,对应得到立柱2、调节段3和横梁标准段41,作为交通门架的标准模块;通过归并的迭代计算,能够形成交通门架 各模块的归并集,优选出适合施工场景参数的交通门架各模块。在确定满足上述三个要求中,模块的归并集,先满足交通门架类型要求,确定为标志交通门架或机电一体化交通门架,如选出机电一体化交通门架的100个归并集,再根据步骤S7中的结构刚度计算、强度计算、稳定性计算和连接计算,选出满足各计算条件的模块的归并集,如5个归并集,最后再从选出的归并集中,选出材料用量最少的1个模块优选集。S9. Substitute several merged sets obtained in step S8 into the finite element model in step S7 for iterative calculation, and use the module merged set that meets the traffic mast type requirements, the iterative calculation of step S7, and the minimum material consumption as the final The optimal set of modules corresponds to the column 2, the adjustment section 3 and the beam standard section 41, which are used as the standard modules of the traffic gantry; through the iterative calculation of merging, the traffic gantry can be formed The merged set of each module selects each module of the traffic gantry that is suitable for the parameters of the construction scene. In determining whether the above three requirements are met, the merged set of modules must first meet the traffic gantry type requirements and be determined as a sign traffic gantry or an electromechanical integrated traffic gantry. For example, 100 merged sets of mechatronic traffic gantry are selected. , and then according to the structural stiffness calculation, strength calculation, stability calculation and connection calculation in step S7, select a merged set of modules that meet each calculation condition, such as 5 merged sets, and finally select from the selected merged set A preferred set of modules with the least amount of material.
请参照图9,对本实施例设计方法得到的有限元模型进行计算,得到结果,与现有的截面尺寸不变的横梁4相比,本实施例的横梁4从中段至两端,两端的横梁4截面小于中段的横梁4截面,因此减小了截面尺寸,向横梁4两端的方向上采用第一级别规格的横梁标准段41模块,其最终刚度、强度和稳定性并没有降低,图中计算得到各杆件应力结果在±195MPa范围内,满足规范要求。Please refer to Figure 9 to calculate the finite element model obtained by the design method of this embodiment. As a result, compared with the existing cross beam 4 with unchanged cross-sectional size, the cross beam 4 of this embodiment is from the middle to both ends, and the cross beams at both ends are The cross-section 4 is smaller than the cross-beam 4 cross-section in the middle section, so the cross-sectional size is reduced. The first-level standard cross-beam standard section 41 module is used in the direction of both ends of the cross-beam 4. Its final stiffness, strength and stability are not reduced, as calculated in the figure The stress results of each member are within the range of ±195MPa, which meets the specification requirements.
实施例3Example 3
请参照图10和图11,一种模块化多功能一体化交通门架的安装方法,采用上述的模块化多功能一体化交通门架,其包括以下步骤:Please refer to Figure 10 and Figure 11. An installation method of a modular multi-functional integrated traffic gantry, using the above-mentioned modular multi-functional integrated traffic gantry, includes the following steps:
S10、在道路两侧设置基础1,基础1采用预制或现场制作;S10. Set up foundation 1 on both sides of the road. Foundation 1 shall be prefabricated or made on site;
若道路在路基上,在公路两侧进行基坑开挖,在基坑中设置基础1,基础1采用混凝土制成;If the road is on the roadbed, foundation pits are excavated on both sides of the road, and foundation 1 is set in the foundation pit. Foundation 1 is made of concrete;
若道路在桥梁上,基础1与桥梁的护栏相互固定,或基础1与桥梁的护栏分开设置,基础1采用混凝土制成,或基础1连接至护栏的钢结构。If the road is on a bridge, the foundation 1 and the guardrail of the bridge are fixed to each other, or the foundation 1 and the guardrail of the bridge are set separately, the foundation 1 is made of concrete, or the foundation 1 is connected to the steel structure of the guardrail.
通过基础1的不同设置,将公路和桥梁分开,能够适合在公路路基上安装交通门架,也能在桥梁上安装交通门架,适合不同的道路情况进行安装。 Through different settings of foundation 1, the highway and the bridge are separated, and the traffic mast can be installed on the highway subgrade, or the traffic mast can be installed on the bridge, which is suitable for installation in different road conditions.
S11、根据交通门架的功能要求,选择对应交通门架类型的模块,包括立柱2和横梁4,立柱2和横梁4的各组合从实施例1中的多种规格中可进行选择,确定好尺寸后,从交通门架的模块库中选择出,并运送到现场。S11. According to the functional requirements of the traffic gantry, select the module corresponding to the traffic gantry type, including the column 2 and the beam 4. Each combination of the column 2 and the beam 4 can be selected from a variety of specifications in Embodiment 1, and determine Once dimensioned, they are selected from a library of modules for traffic gantry and shipped to site.
S12、复测基坑间距L,L等于跨度范围l,这里基坑间距实际上是约等于跨度范围l的,数值上近似相等,根据基坑间距L选择适配的调节段3,在横梁4中选择与基坑间距L适配的横梁标准段41分段数量和长度,以横梁4总长度小于基坑间距且具有安装调节段3的空间为原则,通过:调节段3长度=基坑间距L-多段横梁标准段41总长度,来确定调节段3长度,并运送调节段3到现场。S12. Re-measure the foundation pit spacing L. L is equal to the span range l. Here, the foundation pit spacing is actually approximately equal to the span range l. The values are approximately equal. According to the foundation pit spacing L, select the appropriate adjustment section 3. On the beam 4 Select the number and length of the cross beam standard sections 41 that are adapted to the foundation pit spacing L, based on the principle that the total length of the cross beam 4 is less than the foundation pit spacing and there is space for installing the adjustment section 3, through: the length of the adjustment section 3 = the foundation pit spacing L-the total length of the multi-section beam standard section 41 is used to determine the length of the adjustment section 3 and transport the adjustment section 3 to the site.
S13、按模块化多功能一体化交通门架的结构,通过起重机械吊装各模块,并安装好交通门架;S13. According to the structure of the modular multi-functional integrated traffic gantry, hoist each module through a crane and install the traffic gantry;
具体的,步骤S13包括:Specifically, step S13 includes:
S131、在道路两侧,先将立柱2竖立,再将立柱2的底端连接至基础1的顶部,通过立柱2与基础1连接,确定安装位置,为交通门架两侧提供较强的支撑,便于对交通门架进行安装;其连接方式涉及到的焊接、螺栓连接或其他方式为现有的装配方式,不具体详述;S131. On both sides of the road, first erect the column 2, then connect the bottom end of the column 2 to the top of the foundation 1, connect the column 2 to the foundation 1, and determine the installation position to provide strong support for both sides of the traffic portal. , to facilitate the installation of the traffic mast; the welding, bolt connection or other methods involved in the connection method are existing assembly methods and will not be described in detail;
S132、将调节段3连接至立柱2的顶端,保持两个调节对接端35朝向正好相对,通过将调节段3与立柱2连接,便于将横梁4装配在交通门架的顶部;通过选择交通门架的模块、确定调节段3,能够供安装使用,以便于组合装配为交通门架;S132. Connect the adjustment section 3 to the top of the column 2, and keep the two adjustment butt ends 35 facing exactly opposite each other. By connecting the adjustment section 3 to the column 2, it is convenient to assemble the cross beam 4 on the top of the traffic door frame; by selecting the traffic door The module of the frame and the determined adjustment section 3 can be used for installation, so as to facilitate assembly into a traffic mast;
S133、将多段横梁标准段41对接为横梁4,再将横梁4的两端分别连接至道路两侧的调节段3;或将多段横梁标准段41以分段对接的方式,分别吊装; 通过多段横梁标准段41的拼接,能够实现交通门架跨度的设置,安装方式简便,能够实现交通门架的快速装配,提高了安装效率。S133. Connect the standard sections 41 of the multi-section beam to form the beam 4, and then connect the two ends of the beam 4 to the adjustment sections 3 on both sides of the road respectively; or hoist the standard section 41 of the multi-section beam respectively in a segmented butt-jointed manner; By splicing the standard sections 41 of multiple beams, the span of the traffic mast can be set, the installation method is simple, the traffic mast can be assembled quickly, and the installation efficiency is improved.
S14、重复步骤S10~S13,直至装配安装完道路段的所有交通门架;S14. Repeat steps S10 to S13 until all traffic masts on the road section are assembled and installed;
其中,步骤S10和步骤S11的顺序可互换或同步进行。The order of step S10 and step S11 may be interchanged or performed synchronously.
与现有的交通门架安装方法相比,该模块化多功能一体化交通门架的安装方法,省去了现有的安装工序,减少了步骤。而现有的交通门架安装方法中,在按步骤S10施工后,还需进行:复测车道两侧的基坑之间的实际间距,再根据基坑间距确定交通门架的各模块的尺寸规格,最后才反馈至生产厂家进行生产,其耽误了大量时间,本实施例的安装方法直接省去了现有安装方法前期的上述工作,交通门架的模块提前已生产完,只需对调节段3进行生产,节约了施工周期,取得了更好的技术效果。Compared with the existing traffic mast installation method, the installation method of the modular multi-functional integrated traffic mast omits the existing installation process and reduces the steps. In the existing traffic gantry installation method, after construction according to step S10, it is still necessary to re-measure the actual spacing between the foundation pits on both sides of the lane, and then determine the size of each module of the traffic gantry based on the spacing between the foundation pits. Specifications are finally fed back to the manufacturer for production, which delays a lot of time. The installation method of this embodiment directly eliminates the above-mentioned work in the early stage of the existing installation method. The modules of the traffic gantry have been produced in advance, and only need to adjust Production is carried out in Section 3, which saves the construction period and achieves better technical results.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (16)

  1. 一种模块化多功能一体化交通门架,其特征在于,包括多个模块:基础、立柱、调节段和横梁,所述基础用于设置在道路两侧,所述立柱用于连接在所述基础顶部,所述调节段底部用于连接在所述立柱顶部,所述调节段横向用于连接所述横梁,所述横梁包括多段横梁标准段,由所述横梁中部至两端方向,所述横梁标准段的截面尺寸减小或增大。A modular multi-functional integrated traffic gantry is characterized in that it includes a plurality of modules: a foundation, a column, an adjustment section and a cross beam. The foundation is used to be arranged on both sides of the road, and the column is used to be connected to the The top of the foundation, the bottom of the adjustment section is used to connect to the top of the column, and the adjustment section is used to connect the crossbeam laterally. The crossbeam includes multiple standard crossbeam sections, from the middle to both ends of the crossbeam, the The cross-sectional dimensions of the standard section of the beam are reduced or increased.
  2. 根据权利要求1所述的模块化多功能一体化交通门架,其特征在于,所述横梁标准段具有多种截面尺寸的分级规格,不同所述横梁标准段长度相等,所述横梁标准段包括横梁弦杆、横梁斜杆、横梁直杆和横梁对接端,多根所述横梁弦杆平行且间隔设置,所述横梁弦杆的两端分别设有横梁对接端,所述横梁斜杆和所述横梁直杆的两端分别连接相邻所述横梁弦杆。The modular multi-functional integrated traffic mast according to claim 1, characterized in that the standard cross-beam section has grading specifications of multiple cross-sectional sizes, and the different standard cross-beam sections have the same length, and the standard cross-beam section includes The beam chords, the beam diagonal bars, the beam straight bars and the crossbeam butt ends, a plurality of the crossbeam chord bars are arranged in parallel and spaced apart, the two ends of the crossbeam chord bars are respectively provided with crossbeam butt ends, the crossbeam diagonal bars and all The two ends of the straight bar of the cross beam are respectively connected to the chord bar of the adjacent cross beam.
  3. 根据权利要求1所述的模块化多功能一体化交通门架,其特征在于,所述调节段具有多种长度、截面尺寸的分级规格,所述调节段包括调节弦杆、调节柱、调节直杆、调节斜杆和调节对接端,所述调节弦杆连接至所述调节柱,所述调节柱的顶底两端、所述调节弦杆的悬挑端分别设有调节对接端,所述调节直杆和所述调节斜杆的两端分别连接至相邻所述调节弦杆。The modular multifunctional integrated traffic mast according to claim 1, characterized in that the adjustment section has graded specifications of various lengths and cross-sectional sizes, and the adjustment section includes an adjustment chord, an adjustment column, an adjustment straight rod, an adjusting inclined rod and an adjusting butt end. The adjustment chord rod is connected to the adjustment column. The top and bottom ends of the adjustment column and the overhanging end of the adjustment chord rod are respectively provided with an adjustment butt end. Both ends of the adjusting straight rod and the adjusting inclined rod are respectively connected to the adjacent adjusting chord rods.
  4. 根据权利要求1所述的模块化多功能一体化交通门架,其特征在于,所述立柱具有多种高度、截面尺寸的分级规格,所述立柱包括立柱直杆、立柱竖杆、立柱斜杆和立柱对接端,所述立柱直杆和所述立柱斜杆的两端分别连接所述立柱竖杆,所述立柱斜杆交叉设置,所述立柱直杆与所述立柱斜杆相间排布,所述立柱竖杆的顶底两端分别设有立柱对接端。The modular multifunctional integrated traffic mast according to claim 1, characterized in that the upright columns have graded specifications of various heights and cross-sectional sizes, and the upright columns include straight upright poles, vertical upright poles and inclined upright poles. and the butt end of the column, the two ends of the column straight rod and the column inclined rod are respectively connected to the column vertical rod, the column inclined rods are arranged crosswise, and the column straight rods and the column inclined rods are arranged alternately, The top and bottom ends of the upright pole are respectively provided with upright butt ends.
  5. 根据权利要求1所述的模块化多功能一体化交通门架,其特征在于,所述基础具有多种体积尺寸的分级规格,所述基础为块状结构。 The modular multifunctional integrated traffic mast according to claim 1, characterized in that the foundation has graded specifications of multiple volume sizes, and the foundation is a block structure.
  6. 根据权利要求1-5任一所述的模块化多功能一体化交通门架,其特征在于,所述立柱对接端、所述调节对接端或所述横梁对接端采用法兰盘,所述法兰盘之间的对接采用螺栓连接方式。The modular multifunctional integrated traffic gantry according to any one of claims 1 to 5, characterized in that the column butt end, the adjustment butt end or the beam butt end adopts a flange, and the method The butt joints between the orchids are bolted.
  7. 根据权利要求1-5任一所述的模块化多功能一体化交通门架,其特征在于,所述模块化多功能一体化交通门架分为标志交通门架和机电一体化交通门架两种交通门架类型,所述标志交通门架的横梁用于安装标志板,所述机电一体化交通门架的横梁用于安装机电设备,所述机电设备为摄像头、ETC和5G基站中的至少一者。The modular multi-functional integrated traffic gantry according to any one of claims 1 to 5, characterized in that the modular multi-functional integrated traffic gantry is divided into two types: a sign traffic gantry and an electromechanical integrated traffic gantry. A type of traffic gantry. The cross beams of the sign traffic gantry are used to install sign boards. The cross beams of the electromechanical integrated traffic gantry are used to install electromechanical equipment. The electromechanical equipment is at least one of cameras, ETC and 5G base stations. One.
  8. 一种模块化多功能一体化交通门架的设计方法,采用权利要求7所述的模块化多功能一体化交通门架,其特征在于,包括以下步骤:A design method for a modular multi-functional integrated traffic gantry, using the modular multi-functional integrated traffic gantry according to claim 7, characterized in that it includes the following steps:
    S1、根据道路的车道数量和道路宽度,确定模块化多功能一体化交通门架的跨度范围l,根据所需安装设备,选择交通门架类型,从而确定高度H;S1. According to the number of lanes and road width of the road, determine the span range l of the modular multi-functional integrated traffic mast, and select the type of traffic mast according to the required installation equipment to determine the height H;
    S2、将模块化多功能一体化交通门架进行模块化离散,离散为基础、立柱、调节段和横梁,横梁包括多段横梁标准段;S2. Modularize the modular multi-functional integrated traffic gantry into foundations, columns, adjustment sections and beams. The beams include standard sections of multi-section beams;
    S3、通过跨度范围l确定横梁长度,然后根据横梁标准段长度为横梁标准段高度的[1,3]倍,确定横梁标准段长度,再确定横梁标准段的数量和调节段长度;S3. Determine the length of the beam through the span range l, then determine the length of the standard section of the beam based on the length of the standard section of the beam being [1, 3] times the height of the standard section of the beam, and then determine the number of standard sections of the beam and the length of the adjustment section;
    S4、选择设计基准风速,结合地表类别分类,确定等效静阵风速范围,根据等效静阵风速范围确定风荷载;S4. Select the design reference wind speed, determine the equivalent static gust wind speed range based on the surface category classification, and determine the wind load based on the equivalent static gust wind speed range;
    S5、确定交通门架所受其他荷载,所述其他荷载包括门架自重、标志板重量、设备重量、温度荷载和检修荷载;S5. Determine other loads on the traffic mast, which include the mast's own weight, sign board weight, equipment weight, temperature load and maintenance load;
    S6、根据制造交通门架的材料规格,选择立柱、调节段和横梁的结构形式; S6. According to the material specifications for manufacturing the traffic mast, select the structural form of the columns, adjustment sections and beams;
    S7、将步骤S1-S6确定的不同立柱、不同调节段和不同横梁进行组合,组合为不同跨度和承载不同荷载的交通门架,建立有限元模型,分别对每种交通门架的有限元模型进行结构刚度计算、强度计算、稳定性计算和连接计算,每种交通门架对应得到立柱、调节段和横梁标准段的各模块规格;S7. Combine the different columns, different adjustment sections and different beams determined in steps S1-S6 into traffic gantry with different spans and carrying different loads, establish a finite element model, and conduct finite element models of each traffic gantry respectively. Carry out structural stiffness calculation, strength calculation, stability calculation and connection calculation. Each type of traffic gantry corresponds to the module specifications of the column, adjustment section and beam standard section;
    S8、对步骤S7中得到的模块规格进行归并,将每种模块中重量偏差≤5%的归并为该模块的一个归并集,形成各模块的若干个归并集;S8. Merge the module specifications obtained in step S7, and merge the weight deviations of each module ≤5% into one merged set of the module to form several merged sets of each module;
    S9、将步骤S8中得到的若干个归并集,分别代入步骤S7中的有限元模型进行迭代计算,将满足交通门架类型要求、满足S7步骤的迭代计算、满足材料用量最少的模块归并集作为最终的模块优选集,对应得到立柱、调节段和横梁标准段,作为交通门架的标准模块。S9. Substitute several merged sets obtained in step S8 into the finite element model in step S7 for iterative calculation, and use the merged set of modules that meets the traffic mast type requirements, the iterative calculation of step S7, and the minimum material consumption as The final optimized set of modules corresponds to standard sections of columns, adjustment sections and beams, which serve as the standard modules of the traffic gantry.
  9. 根据权利要求8所述的模块化多功能一体化交通门架的设计方法,其特征在于,所述设计基准风速的三档范围分为(0m/s,35m/s]、(35m/s,45m/s]和(45m/s,55m/s],所述等效静阵风风速范围分为[45m/s,89m/s]。The design method of a modular multifunctional integrated traffic mast according to claim 8, characterized in that the three ranges of the design reference wind speed are divided into (0m/s, 35m/s], (35m/s, 45m/s] and (45m/s, 55m/s], the equivalent static gust wind speed range is divided into [45m/s, 89m/s].
  10. 根据权利要求8所述的模块化多功能一体化交通门架的设计方法,其特征在于,所述其他荷载中交通门架承载标志板、机电设备的重量为[90kg,900kg]。The design method of a modular multifunctional integrated traffic mast according to claim 8, characterized in that among the other loads, the weight of the traffic mast carrying sign boards and electromechanical equipment is [90kg, 900kg].
  11. 根据权利要求8所述的模块化多功能一体化交通门架的设计方法,其特征在于,所述标志交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离、跨越双向八车道半幅的距离、跨越双向四车道全幅的距离和跨越双向六车道全幅的距离,跨度范围l为[10.1m,38.1m]。The design method of a modular multi-functional integrated traffic mast according to claim 8, characterized in that the span of the sign traffic mast includes a distance spanning half a width of two-way four lanes, a distance spanning half a width of two-way six lanes, The span range l is [10.1m, 38.1m] for the half width of two-way eight lanes, the distance across the full width of two-way four lanes, and the distance across the full width of two-way six lanes.
  12. 根据权利要求8所述的模块化多功能一体化交通门架的设计方法,其 特征在于,所述机电一体化交通门架的跨度包括跨越双向四车道半幅的距离、跨越双向六车道半幅的距离和跨越双向八车道半幅的距离,跨度范围l为[10.1m,26.1m]。The design method of the modular multi-functional integrated traffic mast according to claim 8, wherein The characteristic is that the span of the electromechanical integrated traffic gantry includes a distance spanning half a two-way four lane, a half distance spanning a two-way six lane, and a half distance spanning a two-way eight lane. The span range l is [10.1m, 26.1m].
  13. 根据权利要求8所述的模块化多功能一体化交通门架的设计方法,其特征在于,所述横梁标准段的长度为4m±0.25m;所述调节段长度范围为[1.05m,3.05m]。The design method of a modular multi-functional integrated traffic mast according to claim 8, characterized in that the length of the standard section of the beam is 4m±0.25m; the length range of the adjustment section is [1.05m, 3.05m ].
  14. 一种模块化多功能一体化交通门架的安装方法,采用权利要求7所述的模块化多功能一体化交通门架,其特征在于,包括以下步骤:An installation method of a modular multi-functional integrated traffic gantry, using the modular multi-functional integrated traffic gantry according to claim 7, characterized in that it includes the following steps:
    S10、在道路两侧设置基础,基础采用预制或现场制作;S10. Set up foundations on both sides of the road. The foundations should be prefabricated or made on site;
    S11、选择交通门架的模块,包括立柱和横梁,并运送到现场;S11. Select the modules of the traffic gantry, including columns and beams, and transport them to the site;
    S12、复测基坑间距L,L等于跨度范围l,根据基坑间距L选择适配的调节段,并运送调节段到现场;S12. Re-measure the foundation pit spacing L. L is equal to the span range l. Select the appropriate adjustment section according to the foundation pit spacing L and transport the adjustment section to the site;
    S13、按模块化多功能一体化交通门架的结构,通过起重机械吊装各模块,并安装好交通门架;S13. According to the structure of the modular multi-functional integrated traffic gantry, hoist each module through a crane and install the traffic gantry;
    S14、重复步骤S10~S13,直至装配安装完道路段的所有交通门架;S14. Repeat steps S10 to S13 until all traffic masts on the road section are assembled and installed;
    其中,步骤S10和步骤S11的顺序可互换或同步进行。The order of step S10 and step S11 may be interchanged or performed synchronously.
  15. 根据权利要求14所述的模块化多功能一体化交通门架的安装方法,其特征在于,所述步骤S10中:The installation method of the modular multi-functional integrated traffic mast according to claim 14, characterized in that in step S10:
    若道路在路基上,在公路两侧进行基坑开挖,在基坑中设置基础,基础采用混凝土制成; If the road is on a roadbed, foundation pits are excavated on both sides of the road, and a foundation is set in the foundation pit. The foundation is made of concrete;
    若道路在桥梁上,基础与桥梁的护栏相互固定,或基础与桥梁的护栏分开设置。If the road is on a bridge, the foundation and the guardrails of the bridge are fixed to each other, or the foundation and the guardrails of the bridge are set separately.
  16. 根据权利要求14所述的模块化多功能一体化交通门架的安装方法,其特征在于,所述步骤S13包括:The installation method of the modular multi-functional integrated traffic mast according to claim 14, characterized in that the step S13 includes:
    S131、在道路两侧,先将立柱竖立,再将立柱的底端连接至基础的顶部;S131. On both sides of the road, first erect the columns, and then connect the bottom ends of the columns to the top of the foundation;
    S132、将调节段连接至立柱的顶端,保持两个调节对接端朝向正好相对;S132. Connect the adjustment section to the top of the column, keeping the two adjustment butt ends facing exactly opposite each other;
    S133、将多段横梁标准段对接为横梁,再将横梁的两端分别连接至道路两侧的调节段;或将多段横梁标准段以分段对接的方式,分别吊装。 S133. Connect the standard sections of multiple beams to form beams, and then connect the two ends of the beams to the adjustment sections on both sides of the road; or hoist the standard sections of multiple beams separately in a segmented butt-jointed manner.
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