WO2023245945A1 - Compound drilling and slide drilling combined directional drilling control tool and method - Google Patents

Compound drilling and slide drilling combined directional drilling control tool and method Download PDF

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Publication number
WO2023245945A1
WO2023245945A1 PCT/CN2022/128041 CN2022128041W WO2023245945A1 WO 2023245945 A1 WO2023245945 A1 WO 2023245945A1 CN 2022128041 W CN2022128041 W CN 2022128041W WO 2023245945 A1 WO2023245945 A1 WO 2023245945A1
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WIPO (PCT)
Prior art keywords
housing
drilling
rotor
channel
mandrel
Prior art date
Application number
PCT/CN2022/128041
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French (fr)
Chinese (zh)
Inventor
刘伟
许朝辉
房超
田家林
李牧
林子力
罗良波
翟小强
李雅飞
吕乾
罗西超
Original Assignee
中国石油天然气集团有限公司
中国石油集团工程技术研究院有限公司
北京石油机械有限公司
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Application filed by 中国石油天然气集团有限公司, 中国石油集团工程技术研究院有限公司, 北京石油机械有限公司 filed Critical 中国石油天然气集团有限公司
Publication of WO2023245945A1 publication Critical patent/WO2023245945A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/04Directional drilling
    • E21B7/046Directional drilling horizontal drilling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/02Fluid rotary type drives

Definitions

  • the present invention relates to oil and gas drilling equipment, and in particular to a composite and sliding coupling directional drilling control tool for drilling and completion equipment. On this basis, the present invention also relates to a composite and sliding coupling directional drilling control method using the drilling control tool.
  • directional drilling is a drilling process that drills in a pre-designed direction and allows the wellbore to reach the target layer with the expected well inclination and well trajectory. It can be widely used in oblique drilling, horizontal drilling and drilling and butt drilling situations. According to the different working methods of steering tools, directional drilling can be divided into sliding directional drilling and rotary steering drilling. Both are suitable for different working conditions. It is necessary to choose the appropriate drilling method during the drilling and completion process.
  • Chinese invention patent application CN108868604A discloses a mechanical downhole torque separation and transmission tool, which is based on a conventional bent screw lower drilling tool assembly.
  • the tool is installed on the drill string, and the drill string rotates directional drilling through the separation of torque by the tool. Enter.
  • This tool can replace the rotary steerable drilling system to achieve directional drilling of the rotary drill string, and is used for directional drilling of complex structural wells such as directional wells, horizontal wells, and extended reach wells.
  • this prior art can only achieve rotary drilling but cannot stably directional drill.
  • Cid411904A discloses an RFID-based downhole torque clutch drilling drag reduction device. It transmits ground control signals through radio frequency balls. It adopts an integral gear pair structure to allow the internal gear and the external gear to move up and down to achieve meshing. and separation, which overcomes the defect that the separated dog clutch is prone to eccentric wear, and at the same time overcomes the defect that the mechanical clutch structure cannot ensure random and effective meshing, and improves the reliability and stability of the clutch system.
  • the device relies on RFID technology, which adds to the difficulty of operation.
  • the purpose of the present invention is to provide a composite and sliding coupling directional drilling control tool, which can realize the transformation of the mechanical energy of the top drive/turntable rotation - the hydraulic energy of the clutch chamber - the mechanical energy of the shell torsion, so that The lower drilling tool switches the drilling mode between sliding directional drilling and compound drilling, so that the upper drilling tool and the bottom hole assembly (BHA) rotate compoundly or independently without complicated operations and Control can complete the conversion between "off" and "on”.
  • the present invention provides a composite and sliding coupling directional drilling control tool, which includes:
  • a drive shaft which is rotatably mounted to the housing through a bearing set and extends through the hollow cavity, and the drive shaft is formed with a fluid input channel extending along the axial direction;
  • the rotor is drivingly connected to the drive shaft and is formed with an axially extending fluid delivery channel.
  • the radial gap between the housing and the rotor is formed as an annular pressurizing channel, and the fluid input channel is connected to the fluid delivery channel and the annular pressurizing channel, so that when the rotor is driven to rotate along with the drive shaft and forms a differential speed with the housing, the annular pressurizing channel can suck the fluid at least part of the fluid input by the input channel;
  • a mandrel is connected to an end of the rotor away from the drive shaft and is formed with a mandrel channel connected to the fluid delivery channel.
  • a radial gap is formed between the housing and the mandrel.
  • the bearing set includes a first TC bearing and a second TC bearing spaced apart from each other at different axial positions of the drive shaft and a series bearing located between the first TC bearing and the second TC bearing.
  • a water cap is connected to one end of the drive shaft facing the rotor, and the water cap is formed with a first radial flow channel to allow the fluid input by the fluid input channel to pass through the first radial flow channel. Flows into the annular space between the water cap and the housing.
  • the rotor is drivingly connected to the drive shaft through a universal shaft, and both ends of the universal shaft are respectively connected to a first conversion joint connected to the water cap and a second radial flow channel formed therein.
  • Second conversion joint the fluid input channel is connected to the annular pressurizing channel through the annular space between the water cap and the housing, and is connected to the fluid delivery channel through the second radial flow channel.
  • a stator surrounding the rotor is connected to the inner wall of the housing, and the annular pressurizing channel is formed between the stator and the rotor and is formed to move away from the rotor during rotation.
  • the direction of the drive shaft pumps to draw at least part of the fluid input from the fluid input channel.
  • the spindle includes a first spindle connected to an end of the rotor away from the drive shaft and a second spindle connected to an end of the first spindle away from the rotor, and the clutch
  • the part of the cavity corresponding to the second mandrel is provided with a pressure difference control element equipped with a pressure nozzle.
  • the fluid entering the clutch chamber can flow through the pressure difference control element and reach the position far away from the second mandrel.
  • One end of the first mandrel merges with the fluid flowing through the mandrel.
  • the pressure difference control element is connected to the inner wall surface of the housing and radially supports the second spindle, which is sealingly connected to the first spindle through a rotating seal assembly and connected to the first spindle. To be able to rotate relative to the first core axis.
  • the rotary seal assembly includes a seal housing connected to the second mandrel and extending toward the first mandrel, the seal housing having a mounting groove, and the first mandrel being mounted on the mounting groove.
  • the radial bearing in the groove is radially supported on the sealed housing to allow the first spindle and the second spindle to rotate relative to each other.
  • the opening end of the mounting groove facing the first spindle is connected with A sealing end cap sealingly engaged with the outer circumferential surface of the first mandrel.
  • the housing is detachably connected in sequence and corresponds to multiple sections of the drive shaft, the rotor and the mandrel, and/or, one end of the housing away from the drive shaft is connected to a bottom hole drilling hole.
  • the lower joint of the tool is not limited to:
  • a second aspect of the present invention provides a composite and sliding coupling directional drilling control method, which includes using the above composite and sliding coupling directional drilling control tool to selectively execute a composite drilling mode and a sliding directional drilling mode according to downhole signals.
  • the drilling control method The driving shaft of the tool is rigidly connected to the upper drilling tool, and the bottom end of the housing is connected to the lower drilling tool, wherein the rotational speed of the upper drilling tool is controlled.
  • the housing When the torque converted by the rotational speed is less than the torque transmitted by the lower drilling tool
  • the reaction torque is greater than the reaction torque transmitted by the lower drilling tool
  • the housing is decoupled from the rotor and the mandrel to execute the sliding directional drilling mode; when the torque converted by the rotational speed is greater than the reaction torque transmitted by the lower drilling tool, the housing The compound drilling mode is performed relative to the rotor and mandrel coupling.
  • the composite and sliding coupling directional drilling control tool of the present invention can drive the drive shaft and the rotor connected to the drive shaft to have different rotation speeds, so that the annular pressurization channel between the rotor and the casing can be driven by
  • the fluid input from the fluid input channel produces different suction effects, whereby the torque can be transmitted to the housing through the annular pressurizing channel and the drilling fluid in the clutch chamber, thereby passing the transmitted torque through the well connected to the bottom of the housing.
  • the counter-torques received by the bottom drilling tool assembly have different differences, causing the upper drilling tool and the lower BHA to rotate compoundly or independently. Therefore, "leaving” and “closing” can be completed only by controlling the rotational speed of the upper drilling tool applied to the drive shaft.
  • the composite and sliding coupling directional drilling control tool of the present invention has low cost, simple operation, no electronic components, and less interference from downhole; the composite and sliding coupling directional drilling control tool and control method can make the upper drilling The tool keeps rotating, greatly reducing friction during sliding directional drilling and increasing the extension capability of drilling in the horizontal section.
  • Figure 1 is a schematic cross-sectional structural diagram of a drilling control tool according to a preferred embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of the drive shaft assembly of the drilling control tool in Figure 1;
  • FIG 3 is a schematic structural diagram of the screw assembly of the drilling control tool in Figure 1;
  • FIG 4 is a schematic structural diagram of the clutch assembly of the drilling control tool in Figure 1;
  • FIG. 5 is a schematic structural diagram of the rotating seal assembly of the clutch assembly in Figure 4.
  • Figure 6 is a schematic structural diagram of a pressure difference control element used in the drilling control tool in Figure 4.
  • Figure 7 is a schematic structural diagram of another pressure difference control element used in the drilling control tool in Figure 4.
  • a composite and sliding coupling directional drilling control tool according to a preferred embodiment of the present invention is roughly divided into three parts: a drive shaft assembly, a screw assembly and a clutch assembly.
  • the drive shaft assembly Can be rigidly connected to the upper drill tool to receive and transmit downward the rotational power from the upper drill tool, and to isolate the rotational motion between the drive shaft and the housing through the bearing set detailed later, while being able to transmit downward e.g.
  • the fluid of drilling fluid is configured to separate the fluid so that a portion of the fluid is pumped to flow from an annular space close to the inner wall of the housing; the clutch assembly is used to achieve rotational motion in the housing through the fluid in the annular space.
  • the composite and sliding coupling directional drilling control tool includes a housing having a hollow cavity.
  • the housing may include multiple segments connected in sequence, such as the drive shaft housing 3, cardan shaft housing 12, stator housing 16, housing joint 18, clutch housing 19, etc., which will be described later. This facilitates the storage, transportation and mutual assembly of the above-mentioned parts.
  • the drive shaft 1, the rotor 14, the spindle 17, etc. are coaxially installed from top to bottom.
  • the drive shaft 1 can be rotatably installed to the housing through the bearing set and passes through
  • the hollow cavity of the housing extends so that the drive shaft 1 can be connected to the upper drilling tool at the upper end and driven by the upper drilling tool to rotate relative to the housing.
  • the driving shaft 1 is formed with an axially extending fluid input channel 1a. Fluid, such as drilling fluid, can be passed into the fluid input channel 1a to be transported toward the bottom of the well.
  • the rotor 14 is drivingly connected to the drive shaft and is formed with an axially extending fluid delivery channel 14a.
  • the rotor 14 extends within the hollow cavity of the casing and is spaced apart from the inner wall surface of the casing to form an annular supercharging passage 14b in the radial gap between the casing and the rotor 14 .
  • the fluid delivery channel 14a and the annular boosting channel 14b are respectively connected to the fluid input channel 1a in the drive shaft 1.
  • the outer circumferential surface of the rotor 14 can be provided with a conveying/pumping structure capable of sucking drilling fluid downward, such as a plurality of spirally extending protrusions, so that when the rotor 14 is driven to rotate along with the drive shaft 1 A suction effect is generated in the annular pressurizing channel 14b, so that at least part of the fluid input by the fluid input channel 1a is sucked into the annular pressurizing channel 14b.
  • a conveying/pumping structure capable of sucking drilling fluid downward, such as a plurality of spirally extending protrusions
  • the mandrel 17 is connected to an end of the rotor 14 away from the drive shaft 1 and is formed with a mandrel channel 17 a communicating with the fluid delivery channel 14 a in the rotor 14 .
  • the spindle 17 extends downward from the bottom end of the rotor 14 in the hollow cavity of the casing and is spaced apart from the inner wall surface of the casing to form a clutch in the radial gap between the casing and the spindle 17 Cavity 17b.
  • the spindle channel 17a is connected to the fluid delivery channel 14a
  • the clutch chamber 17b is connected to the annular boosting channel 14b.
  • the drilling fluid can form a relatively high pressure in the clutch chamber 17b, and because the drilling fluid is driven by the rotor 14 and the mandrel 17, it is in the annular pressurizing channel 14b and The clutch chamber 17b flows in a circumferential direction, so that the power of rotation of the rotor 14 and the spindle 17 can be transmitted to the housing through these drilling fluids.
  • the bottom hole assembly (such as a bent screw) connected to the bottom of the composite and sliding coupling directional drilling control tool (its shell) of the present invention is subject to a reaction moment from the formation (rock), which is called “reaction torque” ”, the maximum value of this reaction torque is determined by external factors such as formation hardness.
  • the torque transmitted to the housing from the drilling fluid may be greater than, equal to or less than the maximum value of the reaction torque due to the different rotational speeds applied to the drive shaft 1 . Therefore, by changing the rotation speed of the drive shaft 1, the “off” and “on” conversions of the drive shaft 1 and the rotor 14 relative to the housing can be realized.
  • the torque transmitted to the housing is greater than the maximum value of the reaction torque from the formation received by the lower BHA, and the housing is driven by the torque transmitted by the drilling fluid as follows.
  • the driving shaft 1 and the rotor 14 rotate. Although their rotational speed is smaller than the rotational speed of the driving shaft 1 and the rotor 14 due to energy loss during the torque transmission process, it is still said to be in the "closed" state, so the compound drilling method breaks down.
  • the composite and sliding coupling directional drilling control tool of the present invention only needs to adjust the rotation speed of the drive shaft 1 to change the torque transmitted from the drilling fluid to the housing, so that the upper drilling tool and the lower BHA rotate compositely or independently with each other. This completes the conversion between "off” and “on” without the need for rigid transmission between the clutched components, thus conveniently switching between sliding directional drilling and compound drilling.
  • the drilling and completion equipment can be compatible with various forms of drilling motors and measurement while drilling devices (MWD), and significantly reduce the friction of the upper drilling tools during the drilling process. , to avoid drilling accidents such as stick-slip and drill sticking.
  • the drive shaft assembly includes a drive shaft 1 rotatably mounted to a housing via a bearing set. As shown in FIGS. 1 and 2 , the drive shaft 1 has a drive end for connecting the upper drilling tool and a connection end for transmission connection to the rotor 14 , wherein the drive end can extend to the outside (upper) of the housing.
  • the drive shaft 1 is formed with a fluid input channel 1a extending between the drive end and the connecting end to enable the input of drilling fluid.
  • the housing here is specifically the drive shaft housing 3 .
  • the drive shaft 1 may have a relatively long extension, it may be mounted using a bearing set with multiple (identical or different) bearings.
  • the bearing set includes a first TC bearing 2 and a second TC bearing 8 arranged at different axial positions of the drive shaft 1 and located at the first TC bearing 2 and the second TC bearing 8 . 7 between string bearings.
  • the first TC bearing 2 includes a first TC bearing inner ring 2a and a first TC bearing outer ring 2b
  • the second TC bearing 8 includes a second TC bearing inner ring 8a and a second TC bearing outer ring 8b
  • the first TC bearing outer ring 2b and the second TC bearing outer ring 8b can be fixed on the inner wall surface of the drive shaft housing 3, and the first TC bearing inner ring 2a and the second TC bearing inner ring 8a can interfere with the drive shaft 1.
  • These inner and outer rings can be fixed axially and/or radially through the outer positioning part 4, the first inner positioning part 5 and the second inner positioning part 6.
  • the string bearing 7 may include a plurality of bearing units arranged in sequence between the first TC bearing 2 and the second TC bearing 8 and having the same specifications. Through this bearing set, the drive shaft 1 can be driven by the upper drilling tool to rotate relative to the drive shaft housing 3, and the drive shaft 1 and the drive shaft housing 3 have a high coaxiality.
  • a water cap 9 may be connected to the connecting end of the drive shaft 1.
  • the water cap 9 is formed with a first radial flow channel 9a.
  • the first radial flow channel 9a may extend downward along the radial direction or obliquely relative to the radial direction, so as to
  • the drilling fluid input from the fluid input channel 1a is allowed to flow into the annular space between the water cap 9 and the housing (cardan shaft housing 12) through the first radial flow channel 9a. Drilling fluid thus flows downward through the annular space into the screw assembly described below.
  • the screw assembly may include a cardan shaft housing 12 connected to the bottom end of the drive shaft housing 3 and a stator housing 16 connected to the bottom end of the cardan shaft housing 12 .
  • the universal shaft housing 12 may be provided with a first conversion joint 10 connected to the above-mentioned water cap 9 and a universal shaft 11 connected to the first conversion joint 10, and the lower end of the universal shaft 11 may pass through a second
  • the conversion joint 13 is connected to the rotor 14, whereby the rotor 14 is drivingly connected to the drive shaft 1 through the second conversion joint 13, the cardan shaft 11, the first conversion joint 10 and the water cap 9 to be able to synchronize with the drive shaft 1 Turn.
  • the rotor 14 extends within the stator housing 16 and is formed with a fluid delivery channel 14a.
  • An annular supercharging channel 14b is formed in the radial gap between the rotor 14 and the stator housing 16 .
  • the above-mentioned second conversion joint 13 is formed with a second radial flow channel 13a.
  • the channel 13a can extend downward along the radial direction or obliquely relative to the radial direction. Therefore, a part of the drilling fluid in the annular space continues to flow downward into the annular pressurized channel 14b, and the remaining part enters the rotor through the second radial flow channel 13a. 14 in the fluid delivery channel 14a.
  • the outer circumferential contour of the rotor 14 is formed to pump fluid downwards during rotation of the rotor 14, so that the annular pressurization passage 14b generates a lower pressure at one end toward the drive shaft assembly, and the lower pressure can affect the drilling process.
  • the liquid produces a suction effect.
  • the stator 15 arranged around the rotor 14 can be connected to the inner wall of the stator housing 16 , and the inner circumferential surface of the stator 15 can be formed to match the rotor 14 Outline.
  • the annular pressurizing channel 14b between the rotor 14 and the stator 15 can effectively suck the drilling fluid above and generate a greater pressure in the clutch assembly at the lower end.
  • the drilling fluid has a higher circumferential speed when flowing out of the annular pressurizing channel 14b, which is beneficial to transmitting torque to the housing.
  • the clutch assembly may include a housing joint 18 and a clutch housing 19 connected in sequence to the lower end of the stator housing 16 .
  • the spindle 17 extends within the housing joint 18 and the clutch housing 19 .
  • the lower end of the clutch housing 19 may be connected to a lower joint 27 for connecting bottom drilling tools.
  • the spindle 17 is formed with a spindle channel 17a, and a clutch chamber 17b is formed in the radial gap between the spindle 17, the housing joint 18 and the clutch housing 19.
  • the drilling fluid pressurized in the annular pressurizing channel 14b can be passed into the clutch chamber 17b. Since the clutch chamber 17b has a relatively high pressure and the drilling fluid has a circumferential velocity, it can drill through this part.
  • the fluid transmits torque to the housing connection 18 and the clutch housing 19 .
  • the drilling fluid in the fluid delivery channel 14a flows downward into the mandrel channel 17a, and merges with the drilling fluid in the clutch chamber 17b at the lower joint 27.
  • the spindle 17 in the illustrated preferred embodiment includes a first spindle 171 connected to the rotor 14 and a second spindle 172 connected to the lower end of the first spindle 171.
  • the portion of the clutch chamber 17b corresponding to the second spindle 172 is provided with a pressure difference control element 26 equipped with a pressure nozzle, thereby ensuring the pressure difference between the two axial ends of the annular boosting passage 14b, and thereby ensuring The drilling fluid in the clutch chamber 17b is used to transmit sufficient torque to the housing to achieve a reliable "closed" state.
  • Figures 6 and 7 show two structural schematic diagrams of the pressure difference control element 26.
  • the pressure difference control element 26 shown in Figure 6 can be installed on the inner wall surface of the clutch housing 19 relatively upward in Figure 5. Three of them are assembled with pressure nozzles with certain throttling resistance, thereby allowing drilling fluid to flow through the pressure nozzles and forming a higher pressure in the clutch chamber 17b; the pressure difference control element 26 shown in Figure 7 can It is the relatively lower one installed on the inner wall surface of the clutch housing 19 in Figure 5. It can be equipped with a pressure nozzle with small throttling resistance or form a throttling channel.
  • the pressure that can be generated in the clutch chamber 17b can be set, thereby adapting to different drilling conditions.
  • a through hole for the second mandrel 172 to pass through is formed in the center of the pressure difference control element 26 .
  • the second core shaft 172 needs to be installed to be able to rotate independently relative to the first core shaft 171 and rotate together with the housing, or to be able to rotate independently relative to the housing. Rotate and rotate together with the first spindle 171 .
  • the second spindle 172 is sealingly connected to the first spindle 171 through a rotary seal assembly, and is connected to be able to rotate independently of the first spindle 171 .
  • Figure 5 shows a rotary seal assembly used in a composite and sliding coupling directional drilling control tool according to a preferred embodiment of the present invention.
  • the seal rotating assembly includes a seal housing 25 connected to the second core shaft 172 and extending toward the first core shaft 171 .
  • the seal housing 25 has a mounting groove in which a A pair of radial bearings 23 separated by positioning sleeves 24.
  • the first core shaft 171 is radially supported on the sealing housing 25 through the radial bearing 23 to allow the first core shaft 171 and the second core shaft 172 to rotate relatively independently.
  • the opening end of the installation groove facing the first mandrel 171 is connected to a sealing end cover 22 that is sealingly engaged with the outer circumferential surface of the first mandrel 171 , wherein the outer circumferential wall of the first mandrel 171 can be connected by screws 21
  • the compound and sliding coupling directional drilling control tool of the present invention can be used in drilling and completion equipment.
  • the drilling and completion equipment can be controlled by the above-mentioned drilling control tool to switch between the compound drilling mode and the sliding directional drilling mode.
  • the surface operator controls the rotational speed of the upper drilling tool so that the end of the screw assembly forms a high-pressure chamber, converting mechanical energy into hydraulic energy, and then converts the hydraulic energy into output torque through the clutch assembly:
  • the rotation speed of the upper drilling tool is set so that the converted output torque is greater than the reaction torque of the lower drilling tool, the lower drilling tool is driven to rotate to form compound drilling; when the rotation speed of the upper drilling tool is set so that the converted output torque is smaller than the reaction torque of the lower drilling tool
  • the lower drilling tool does not rotate, resulting in sliding drilling. No matter what drilling mode is adopted, the drilling fluid input through the fluid input channel 1a can be collected at the bottom end of the drilling control tool and introduced into the lower drilling tool, so there is no

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Abstract

A compound drilling and slide drilling combined directional drilling control tool and method. The drilling control tool comprises a housing, and a driving shaft (1) provided with a fluid input channel (1a), a rotor (14) provided with a fluid delivering channel (14a) and a mandrel (17) provided with a mandrel channel (17a), which extend in the housing and are connected to each other in sequence. The mandrel channel (17a) is communicated with the fluid delivering channel (14a); a radial gap between the housing and the rotor (14) is formed into an annular pressurization channel (14b); a clutch cavity (17b) communicated with the annular pressurization channel (14b) is formed in a radial gap between the housing and the mandrel (17), such that the housing can be coupled or decoupled with respect to the rotor (14) and the mandrel (17) by driving the rotor (14) to have different rotational speeds.

Description

复合与滑动耦合定向钻井调控工具及调控方法Compound and sliding coupling directional drilling control tools and control methods
相关申请的交叉引用Cross-references to related applications
本申请要求2022年06月21日提交的中国专利申请202210707456.6的权益,该申请的内容通过引用被合并于本文。This application claims the rights and interests of Chinese patent application 202210707456.6 submitted on June 21, 2022. The content of this application is incorporated into this article by reference.
技术领域Technical field
本发明涉及油气钻探设备,具体地涉及一种用于钻完井设备的复合与滑动耦合定向钻井调控工具。在此基础上,本发明还涉及一种利用该钻井调控工具的复合与滑动耦合定向钻井调控方法。The present invention relates to oil and gas drilling equipment, and in particular to a composite and sliding coupling directional drilling control tool for drilling and completion equipment. On this basis, the present invention also relates to a composite and sliding coupling directional drilling control method using the drilling control tool.
背景技术Background technique
在油气资源钻探工程中,定向钻井是一种按照预先设计的方向钻进,并使得井身以预期井斜和井眼轨迹钻达目的层的钻井工艺,其可广泛应用于斜向钻井、水平钻井和对接钻井等情形中。根据导向工具工作方式的不同,定向钻井可分为滑动定向钻井与旋转导向钻井,二者适用于不同的工况,有必要在钻完井过程中选择适当的钻进方式。In oil and gas resource drilling engineering, directional drilling is a drilling process that drills in a pre-designed direction and allows the wellbore to reach the target layer with the expected well inclination and well trajectory. It can be widely used in oblique drilling, horizontal drilling and drilling and butt drilling situations. According to the different working methods of steering tools, directional drilling can be divided into sliding directional drilling and rotary steering drilling. Both are suitable for different working conditions. It is necessary to choose the appropriate drilling method during the drilling and completion process.
中国发明专利申请CN108868604A公开了一种机械式井下扭矩分离与传递工具,其以常规弯螺杆下部钻具组合为基础,在钻柱上安装该工具,通过工具对扭矩的分离实现钻柱旋转定向钻进。该工具可以替代旋转导向钻井系统实现旋转钻柱定向钻进,用于定向井、水平井、大位移井等复杂结构井的定向钻井。然而,通过该工具,该现有技术只能实现旋转钻进,而无法稳定地定向钻进。Chinese invention patent application CN108868604A discloses a mechanical downhole torque separation and transmission tool, which is based on a conventional bent screw lower drilling tool assembly. The tool is installed on the drill string, and the drill string rotates directional drilling through the separation of torque by the tool. Enter. This tool can replace the rotary steerable drilling system to achieve directional drilling of the rotary drill string, and is used for directional drilling of complex structural wells such as directional wells, horizontal wells, and extended reach wells. However, with this tool, this prior art can only achieve rotary drilling but cannot stably directional drill.
中国发明专利申请CN111411904A公开了一种基于RFID的井下扭矩离合式钻井减阻装置,其通过射频小球传递地面控制信号,采用整体齿轮副结构,让内齿轮和外齿轮通过上下运动,能够实现啮合和分离,克服了分离式牙嵌离合器容易出现偏磨的缺陷,同时克服了机械式离合结构随机有效啮合无法保证的缺陷,提高了离合系统的可靠性和稳定性。该装置依赖于RFID技术,这增加了操作的困难。Chinese invention patent application CN111411904A discloses an RFID-based downhole torque clutch drilling drag reduction device. It transmits ground control signals through radio frequency balls. It adopts an integral gear pair structure to allow the internal gear and the external gear to move up and down to achieve meshing. and separation, which overcomes the defect that the separated dog clutch is prone to eccentric wear, and at the same time overcomes the defect that the mechanical clutch structure cannot ensure random and effective meshing, and improves the reliability and stability of the clutch system. The device relies on RFID technology, which adds to the difficulty of operation.
发明内容Contents of the invention
本发明的目的是提供一种复合与滑动耦合定向钻井调控工具,该复合与滑动耦合定向钻井调控工具能够实现顶驱/转盘转动机械能-离合腔液力能-壳体扭转机械能大小的转变,使下部钻具在滑动定向钻进与复合钻进之间切换钻进方式,以使得上部钻具与井底钻具组件(Bottom hole assembly,BHA)彼此复合转动或独立转动,且无需复杂的操作和控制即可完成“离”和“合”之间的转换。The purpose of the present invention is to provide a composite and sliding coupling directional drilling control tool, which can realize the transformation of the mechanical energy of the top drive/turntable rotation - the hydraulic energy of the clutch chamber - the mechanical energy of the shell torsion, so that The lower drilling tool switches the drilling mode between sliding directional drilling and compound drilling, so that the upper drilling tool and the bottom hole assembly (BHA) rotate compoundly or independently without complicated operations and Control can complete the conversion between "off" and "on".
为了实现上述目的,本发明一方面提供一种复合与滑动耦合定向钻井调控工具,包括:In order to achieve the above objectives, on the one hand, the present invention provides a composite and sliding coupling directional drilling control tool, which includes:
壳体,该壳体具有中空腔;a housing having a hollow cavity;
驱动轴,该驱动轴通过轴承组可转动地安装至所述壳体并穿入所述中空腔延伸,且该驱动轴形成有沿轴向延伸的流体输入通道;A drive shaft, which is rotatably mounted to the housing through a bearing set and extends through the hollow cavity, and the drive shaft is formed with a fluid input channel extending along the axial direction;
转子,该转子传动连接至所述驱动轴并形成有沿轴向延伸的流体输送通道,所述壳体与所述转子之间的径向间隙形成为环形增压通道,所述流体输入通道连通至所述流体输送通道和该环形增压通道,以在所述转子随所述驱动轴被驱动为转动并与所述壳体形成差速时,该环形增压通道能够抽吸由所述流体输入通道输入的至少部分流体;The rotor is drivingly connected to the drive shaft and is formed with an axially extending fluid delivery channel. The radial gap between the housing and the rotor is formed as an annular pressurizing channel, and the fluid input channel is connected to the fluid delivery channel and the annular pressurizing channel, so that when the rotor is driven to rotate along with the drive shaft and forms a differential speed with the housing, the annular pressurizing channel can suck the fluid at least part of the fluid input by the input channel;
芯轴,该芯轴连接至所述转子的远离所述驱动轴的一端并形成有连通所述流体输送通道的芯轴通道,所述壳体与所述芯轴之间的径向间隙内形成有离合腔,该离合腔连通至所述环形增压通道,以能够通过所述转子被所述驱动轴带动为具有不同转速而使得所述壳体相对所述转子和芯轴耦合或解耦。A mandrel is connected to an end of the rotor away from the drive shaft and is formed with a mandrel channel connected to the fluid delivery channel. A radial gap is formed between the housing and the mandrel. There is a clutch chamber, which is connected to the annular supercharging passage, so that the housing can be coupled or decoupled relative to the rotor and the spindle by the rotor being driven by the drive shaft to have different rotational speeds.
优选地,所述轴承组包括彼此间隔地布置于所述驱动轴的不同轴向位置的第一TC轴承和第二TC轴承以及位于该第一TC轴承和第二TC轴承之间的串轴承。Preferably, the bearing set includes a first TC bearing and a second TC bearing spaced apart from each other at different axial positions of the drive shaft and a series bearing located between the first TC bearing and the second TC bearing.
优选地,所述驱动轴的朝向所述转子的一端连接有水帽,该水帽形成有第一径向流道,以允许由所述流体输入通道输入的流体通过该第一径向流道流入所述水帽与所述壳体之间的环形空间内。Preferably, a water cap is connected to one end of the drive shaft facing the rotor, and the water cap is formed with a first radial flow channel to allow the fluid input by the fluid input channel to pass through the first radial flow channel. Flows into the annular space between the water cap and the housing.
优选地,所述转子通过万向轴传动连接至所述驱动轴,所述万向轴的两端分别连接有连接至所述水帽的第一转换接头和形成有第二径向流道的第二转换接头,所述流体输入通道通过所述水帽与所述壳体之间的环形空间连通所述环形增压通道,并通过所述第二径向流道连通所述流体输送通道。Preferably, the rotor is drivingly connected to the drive shaft through a universal shaft, and both ends of the universal shaft are respectively connected to a first conversion joint connected to the water cap and a second radial flow channel formed therein. Second conversion joint, the fluid input channel is connected to the annular pressurizing channel through the annular space between the water cap and the housing, and is connected to the fluid delivery channel through the second radial flow channel.
优选地,所述壳体的内壁上连接有环绕所述转子的定子,所述环形增压通道形成于该定子与所述转子之间,并形成为能够在所述转子转动过程中向远离所述驱动轴的方向泵送从而抽吸由所述流体输入通道输入的至少部分流体。Preferably, a stator surrounding the rotor is connected to the inner wall of the housing, and the annular pressurizing channel is formed between the stator and the rotor and is formed to move away from the rotor during rotation. The direction of the drive shaft pumps to draw at least part of the fluid input from the fluid input channel.
优选地,所述芯轴包括连接至所述转子的远离所述驱动轴的一端的第一芯轴和连接至该第一芯轴的远离所述转子的一端的第二芯轴,所述离合腔的对应于该第二芯轴的部分设有安装有压力喷嘴的压差控制元件,进入所述离合腔内的流体能够通过该压差控制元件流动并在所述第二芯轴的远离所述第一芯轴的一端与通过所述芯轴流动的流体汇合。Preferably, the spindle includes a first spindle connected to an end of the rotor away from the drive shaft and a second spindle connected to an end of the first spindle away from the rotor, and the clutch The part of the cavity corresponding to the second mandrel is provided with a pressure difference control element equipped with a pressure nozzle. The fluid entering the clutch chamber can flow through the pressure difference control element and reach the position far away from the second mandrel. One end of the first mandrel merges with the fluid flowing through the mandrel.
优选地,所述压差控制元件连接至所述壳体的内壁面上并径向支撑所述第二芯轴,该第二芯轴通过旋转密封组件密封连接至所述第一芯轴并连接为能够与该第一芯轴相对转动。Preferably, the pressure difference control element is connected to the inner wall surface of the housing and radially supports the second spindle, which is sealingly connected to the first spindle through a rotating seal assembly and connected to the first spindle. To be able to rotate relative to the first core axis.
优选地,所述旋转密封组件包括连接至所述第二芯轴并朝向所述第一芯轴延伸的密封壳体,该密封壳体具有安装槽,所述第一芯轴通过安装于该安装槽内的径向轴承径向支撑于所述密封壳体以允许所述第一芯轴与所述第二芯轴相对转动,所述安装槽的朝向所述第一芯轴的开口端连接有与该第一芯轴的外周面密封接合的密封端盖。Preferably, the rotary seal assembly includes a seal housing connected to the second mandrel and extending toward the first mandrel, the seal housing having a mounting groove, and the first mandrel being mounted on the mounting groove. The radial bearing in the groove is radially supported on the sealed housing to allow the first spindle and the second spindle to rotate relative to each other. The opening end of the mounting groove facing the first spindle is connected with A sealing end cap sealingly engaged with the outer circumferential surface of the first mandrel.
优选地,所述壳体依次可拆卸地连接并分别对应所述驱动轴、转子和芯轴的多段,并且/或者,所述壳体的远离所述驱动轴的一端连接有用于连接井底钻具的下接头。Preferably, the housing is detachably connected in sequence and corresponds to multiple sections of the drive shaft, the rotor and the mandrel, and/or, one end of the housing away from the drive shaft is connected to a bottom hole drilling hole. The lower joint of the tool.
本发明的第二方面提供一种复合与滑动耦合定向钻井调控方法,包括根据井下信号利用上述复合与滑动耦合定向钻井调控工具选择性执行复合钻进模式和滑动定向钻进模式,所述钻井调控工具的所述驱动轴刚性连接至上部钻具,所述壳体的底端连接有下部钻具,其中,控制所述上部钻具的转速,当该转速转换的扭矩小于所述下部钻具传递的反扭矩时,所述壳体相对所述转子和芯轴解耦,执行所述滑动定向钻进模式;当该转速转换的扭矩大于所述下部钻具传递的反扭矩时,所述壳体相对所述转子和芯轴耦合,执行所述复合钻进模式。A second aspect of the present invention provides a composite and sliding coupling directional drilling control method, which includes using the above composite and sliding coupling directional drilling control tool to selectively execute a composite drilling mode and a sliding directional drilling mode according to downhole signals. The drilling control method The driving shaft of the tool is rigidly connected to the upper drilling tool, and the bottom end of the housing is connected to the lower drilling tool, wherein the rotational speed of the upper drilling tool is controlled. When the torque converted by the rotational speed is less than the torque transmitted by the lower drilling tool When the reaction torque is greater than the reaction torque transmitted by the lower drilling tool, the housing is decoupled from the rotor and the mandrel to execute the sliding directional drilling mode; when the torque converted by the rotational speed is greater than the reaction torque transmitted by the lower drilling tool, the housing The compound drilling mode is performed relative to the rotor and mandrel coupling.
通过上述技术方案,本发明的复合与滑动耦合定向钻井调控工具能够通过将驱动轴及传动连接至该驱动轴的转子驱动为具有不同转速,使得转子与壳体之间的环形增压通道对由流体输入通道输入的流体产生不同的抽吸作用,由此可以 通过该环形增压通道及离合腔内的钻井液将扭矩传递至壳体,从而通过使得该传递的扭矩与壳体底部连接的井底钻具组件受到的反扭矩具有不同差值而使得上部钻具与下部BHA彼此复合转动或独立转动,由此仅通过控制上部钻具施加于驱动轴的转速即可完成“离”和“合”之间的转换,方便地使下部钻具在滑动定向钻进与复合钻进之间切换。相比于旋转导向系统,本发明的复合与滑动耦合定向钻井调控工具成本低,操作简单,没有电子元器件,受井下干扰少;该复合与滑动耦合定向钻井调控工具和调控方法可使上部钻具保持旋转,在滑动定向钻进的过程中极大减少摩阻,增加在水平段钻进的延伸能力。Through the above technical solution, the composite and sliding coupling directional drilling control tool of the present invention can drive the drive shaft and the rotor connected to the drive shaft to have different rotation speeds, so that the annular pressurization channel between the rotor and the casing can be driven by The fluid input from the fluid input channel produces different suction effects, whereby the torque can be transmitted to the housing through the annular pressurizing channel and the drilling fluid in the clutch chamber, thereby passing the transmitted torque through the well connected to the bottom of the housing. The counter-torques received by the bottom drilling tool assembly have different differences, causing the upper drilling tool and the lower BHA to rotate compoundly or independently. Therefore, "leaving" and "closing" can be completed only by controlling the rotational speed of the upper drilling tool applied to the drive shaft. "Conversion between" conveniently switches the lower drilling tool between sliding directional drilling and compound drilling. Compared with the rotary steering system, the composite and sliding coupling directional drilling control tool of the present invention has low cost, simple operation, no electronic components, and less interference from downhole; the composite and sliding coupling directional drilling control tool and control method can make the upper drilling The tool keeps rotating, greatly reducing friction during sliding directional drilling and increasing the extension capability of drilling in the horizontal section.
附图说明Description of the drawings
图1是根据本发明一种优选实施方式的钻井调控工具剖视结构示意图;Figure 1 is a schematic cross-sectional structural diagram of a drilling control tool according to a preferred embodiment of the present invention;
图2是图1中钻井调控工具的驱动轴总成的结构示意图;Figure 2 is a schematic structural diagram of the drive shaft assembly of the drilling control tool in Figure 1;
图3是图1中钻井调控工具的螺杆总成的结构示意图;Figure 3 is a schematic structural diagram of the screw assembly of the drilling control tool in Figure 1;
图4是图1中钻井调控工具的离合总成的结构示意图;Figure 4 is a schematic structural diagram of the clutch assembly of the drilling control tool in Figure 1;
图5是图4中离合总成的旋转密封组件的结构示意图;Figure 5 is a schematic structural diagram of the rotating seal assembly of the clutch assembly in Figure 4;
图6是图4中钻井调控工具采用的一种压差控制元件的结构示意图;Figure 6 is a schematic structural diagram of a pressure difference control element used in the drilling control tool in Figure 4;
图7是图4中钻井调控工具采用的另一种压差控制元件的结构示意图。Figure 7 is a schematic structural diagram of another pressure difference control element used in the drilling control tool in Figure 4.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指参考附图所示的上、下、左、右;“内、外”是指相对于各部件本身的轮廓的内、外。In the present invention, unless otherwise specified, the directional words used such as "up, down, left, and right" usually refer to the up, down, left, and right shown in the drawings; "inside, outside" Refers to the inside and outside relative to the outline of each component itself.
参照图1所示,根据本发明一种优选实施方式的复合与滑动耦合定向钻井调控工具,大体分为驱动轴总成、螺杆总成和离合总成等三个部分,其中,驱动轴总成可以刚性连接至上部钻具,以接收并向下传递来自该上部钻具的旋转动力,并通过随后详述的轴承组隔离驱动轴与壳体之间的旋转运动,同时能够向下输送例如为钻井液的流体;螺杆总成设置为能够使得该流体分离,使得一部分流体被 抽吸为从靠近壳体内壁的环形空间流动;离合总成用于通过该环形空间内的流体实现旋转运动在壳体与传动连接至驱动轴的中心部件之间的“离”、“合”转换,并使得被分离的流体在末端汇合。Referring to Figure 1, a composite and sliding coupling directional drilling control tool according to a preferred embodiment of the present invention is roughly divided into three parts: a drive shaft assembly, a screw assembly and a clutch assembly. The drive shaft assembly Can be rigidly connected to the upper drill tool to receive and transmit downward the rotational power from the upper drill tool, and to isolate the rotational motion between the drive shaft and the housing through the bearing set detailed later, while being able to transmit downward e.g. The fluid of drilling fluid; the screw assembly is configured to separate the fluid so that a portion of the fluid is pumped to flow from an annular space close to the inner wall of the housing; the clutch assembly is used to achieve rotational motion in the housing through the fluid in the annular space The "off" and "on" conversion between the body and the central part of the transmission connected to the drive shaft, and allows the separated fluids to merge at the end.
具体地,该复合与滑动耦合定向钻井调控工具包括壳体,该壳体具有中空腔。通常地,壳体可以包括顺次相接的多段,如包括随后所述的驱动轴壳体3、万向轴壳体12、定子壳体16、壳体接头18和离合壳体19等,由此便于使得上述各部分的储运和相互组装。Specifically, the composite and sliding coupling directional drilling control tool includes a housing having a hollow cavity. Generally, the housing may include multiple segments connected in sequence, such as the drive shaft housing 3, cardan shaft housing 12, stator housing 16, housing joint 18, clutch housing 19, etc., which will be described later. This facilitates the storage, transportation and mutual assembly of the above-mentioned parts.
在该壳体的中空腔内,自上而下同轴地安装有驱动轴1、转子14和芯轴17等,其中,驱动轴1可以通过轴承组可转动地安装至壳体,并穿过该壳体的中空腔延伸,由此,驱动轴1可以在上端连接至上部钻具,并由该上部钻具驱动为相对该壳体转动。该驱动轴1形成有沿轴向延伸的流体输入通道1a,例如为钻井液的流体能够被通入该流体输入通道1a以向井底方向输送。In the hollow cavity of the housing, the drive shaft 1, the rotor 14, the spindle 17, etc. are coaxially installed from top to bottom. The drive shaft 1 can be rotatably installed to the housing through the bearing set and passes through The hollow cavity of the housing extends so that the drive shaft 1 can be connected to the upper drilling tool at the upper end and driven by the upper drilling tool to rotate relative to the housing. The driving shaft 1 is formed with an axially extending fluid input channel 1a. Fluid, such as drilling fluid, can be passed into the fluid input channel 1a to be transported toward the bottom of the well.
在驱动轴1的下端,转子14传动连接至该驱动轴,并形成有沿轴向延伸的流体输送通道14a。该转子14在壳体的中空腔内延伸,并与该壳体的内壁面相互间隔,以在该壳体和转子14之间的径向间隙内形成为环形增压通道14b。其中,流体输送通道14a和环形增压通道14b分别连通至驱动轴1内的流体输入通道1a。转子14的外周面上可以设置有能够将钻井液向下抽吸的输送/泵送结构,如形成有多条螺旋延伸的凸起,以能够在该转子14随驱动轴1被驱动为转动时在环形增压通道14b产生抽吸作用,使得由流体输入通道1a输入的至少部分流体被吸入至该环形增压通道14b中。At the lower end of the drive shaft 1, the rotor 14 is drivingly connected to the drive shaft and is formed with an axially extending fluid delivery channel 14a. The rotor 14 extends within the hollow cavity of the casing and is spaced apart from the inner wall surface of the casing to form an annular supercharging passage 14b in the radial gap between the casing and the rotor 14 . Among them, the fluid delivery channel 14a and the annular boosting channel 14b are respectively connected to the fluid input channel 1a in the drive shaft 1. The outer circumferential surface of the rotor 14 can be provided with a conveying/pumping structure capable of sucking drilling fluid downward, such as a plurality of spirally extending protrusions, so that when the rotor 14 is driven to rotate along with the drive shaft 1 A suction effect is generated in the annular pressurizing channel 14b, so that at least part of the fluid input by the fluid input channel 1a is sucked into the annular pressurizing channel 14b.
芯轴17连接至转子14的远离驱动轴1的一端,并形成有连通转子14内的流体输送通道14a的芯轴通道17a。芯轴17在壳体的中空腔内从转子14的底端向下延伸,并与该壳体的内壁面相互间隔,以在该壳体和芯轴17之间的径向间隙内形成为离合腔17b。其中,芯轴通道17a连通流体输送通道14a,离合腔17b连通环形增压通道14b。由此,通过环形增压通道14b的抽吸作用,钻井液可以在该离合腔17b内形成相对较高的压力,并且由于钻井液被转子14和芯轴17带动为在环形增压通道14b和离合腔17b内沿周向流动,从而,转子14和芯轴17转动的动力能够通过这些钻井液传递至壳体。当驱动轴1和转子14的转速较高时,离合腔17b内的压力较大,钻井液的周向流速较高,传递至壳体的扭矩则 较大;当驱动轴1和转子14的转速较低时,离合腔17b内的压力较小,钻井液的周向流速较低,传递至壳体的扭矩则较小。The mandrel 17 is connected to an end of the rotor 14 away from the drive shaft 1 and is formed with a mandrel channel 17 a communicating with the fluid delivery channel 14 a in the rotor 14 . The spindle 17 extends downward from the bottom end of the rotor 14 in the hollow cavity of the casing and is spaced apart from the inner wall surface of the casing to form a clutch in the radial gap between the casing and the spindle 17 Cavity 17b. Among them, the spindle channel 17a is connected to the fluid delivery channel 14a, and the clutch chamber 17b is connected to the annular boosting channel 14b. Therefore, through the suction effect of the annular pressurizing channel 14b, the drilling fluid can form a relatively high pressure in the clutch chamber 17b, and because the drilling fluid is driven by the rotor 14 and the mandrel 17, it is in the annular pressurizing channel 14b and The clutch chamber 17b flows in a circumferential direction, so that the power of rotation of the rotor 14 and the spindle 17 can be transmitted to the housing through these drilling fluids. When the speed of the drive shaft 1 and the rotor 14 is high, the pressure in the clutch chamber 17b is high, the circumferential flow velocity of the drilling fluid is high, and the torque transmitted to the housing is high; when the speed of the drive shaft 1 and the rotor 14 When it is lower, the pressure in the clutch chamber 17b is smaller, the circumferential flow velocity of the drilling fluid is lower, and the torque transmitted to the housing is smaller.
在钻进过程中,本发明的复合与滑动耦合定向钻井调控工具(其壳体)底部连接的井底钻具组件(如弯螺杆)受到来自地层(岩石)的反作用力矩,称为“反扭矩”,该反扭矩的最大值由地层硬度等外部因素决定。上述由钻井液传递至壳体的扭矩可能因施加于驱动轴1的转速不同而大于、等于或小于该反扭矩的最大值。由此,通过改变驱动轴1的转速,可以实现驱动轴1、转子14相对壳体的“离”、“合”转换。具体地,当驱动轴1和转子14的转速较高时,传递至壳体的扭矩大于下部BHA受到的来自地层的反扭矩的最大值,则壳体被由钻井液传递的扭矩驱动为随着驱动轴1和转子14转动,尽管在扭矩传递过程中因能量损耗而导致其转速小于驱动轴1和转子14的转速,但此处仍称之为处于“合”状态,从而复合钻进方式破岩;当驱动轴1和转子14的转速较低时,传递至壳体的扭矩小于或等于下部BHA受到的来自地层的反扭矩的最大值,则壳体不足以被由钻井液传递的扭矩驱动为随转,则处于“离”状态,由此以滑动定向钻进方式破岩。During the drilling process, the bottom hole assembly (such as a bent screw) connected to the bottom of the composite and sliding coupling directional drilling control tool (its shell) of the present invention is subject to a reaction moment from the formation (rock), which is called "reaction torque" ”, the maximum value of this reaction torque is determined by external factors such as formation hardness. The torque transmitted to the housing from the drilling fluid may be greater than, equal to or less than the maximum value of the reaction torque due to the different rotational speeds applied to the drive shaft 1 . Therefore, by changing the rotation speed of the drive shaft 1, the "off" and "on" conversions of the drive shaft 1 and the rotor 14 relative to the housing can be realized. Specifically, when the rotational speed of the drive shaft 1 and the rotor 14 is high, the torque transmitted to the housing is greater than the maximum value of the reaction torque from the formation received by the lower BHA, and the housing is driven by the torque transmitted by the drilling fluid as follows. The driving shaft 1 and the rotor 14 rotate. Although their rotational speed is smaller than the rotational speed of the driving shaft 1 and the rotor 14 due to energy loss during the torque transmission process, it is still said to be in the "closed" state, so the compound drilling method breaks down. rock; when the rotation speed of the drive shaft 1 and the rotor 14 is low, the torque transmitted to the housing is less than or equal to the maximum value of the reaction torque from the formation received by the lower BHA, then the housing is not sufficient to be driven by the torque transmitted by the drilling fluid. If it is following the rotation, it is in the "off" state, thereby breaking the rock by sliding directional drilling.
可以看出,本发明的复合与滑动耦合定向钻井调控工具仅需调控驱动轴1的转速即可改变钻井液传递至壳体的扭矩大小,使得上部钻具与下部BHA彼此复合转动或独立转动,从而完成“离”和“合”之间的转换,而无需在被离合的部件之间进行刚性传动,由此方便地在滑动定向钻进与复合钻进之间切换。通过采用本发明提供的复合与滑动耦合定向钻井调控工具,钻完井设备可以兼容各种形式的钻井马达和随钻测量装置(MWD),并在钻井过程中显著降低上部钻具承受的摩阻,避免发生粘滑、卡钻等钻井事故。It can be seen that the composite and sliding coupling directional drilling control tool of the present invention only needs to adjust the rotation speed of the drive shaft 1 to change the torque transmitted from the drilling fluid to the housing, so that the upper drilling tool and the lower BHA rotate compositely or independently with each other. This completes the conversion between "off" and "on" without the need for rigid transmission between the clutched components, thus conveniently switching between sliding directional drilling and compound drilling. By using the composite and sliding coupling directional drilling control tool provided by the present invention, the drilling and completion equipment can be compatible with various forms of drilling motors and measurement while drilling devices (MWD), and significantly reduce the friction of the upper drilling tools during the drilling process. , to avoid drilling accidents such as stick-slip and drill sticking.
为了更好地理解本发明的复合与滑动耦合定向钻井调控工具,以下分别针对其各个总成部分进行详细说明:In order to better understand the composite and sliding coupling directional drilling control tool of the present invention, each of its assembly parts will be described in detail below:
驱动轴总成Drive shaft assembly
正如前述,驱动轴总成包括通过轴承组可转动地安装至壳体的驱动轴1。结合图1和图2所示,驱动轴1具有用于连接上部钻具的驱动端和用于传动连接至转子14的连接端,其中,驱动端可以延伸至壳体的外部(上方)。该驱动轴1形成有在驱动端和连接端之间延伸的流体输入通道1a,以能够输入钻井液。As previously mentioned, the drive shaft assembly includes a drive shaft 1 rotatably mounted to a housing via a bearing set. As shown in FIGS. 1 and 2 , the drive shaft 1 has a drive end for connecting the upper drilling tool and a connection end for transmission connection to the rotor 14 , wherein the drive end can extend to the outside (upper) of the housing. The drive shaft 1 is formed with a fluid input channel 1a extending between the drive end and the connecting end to enable the input of drilling fluid.
作为驱动轴1的安装基础,壳体在此处具体为驱动轴壳体3。由于驱动轴1可能具有相对较长的延伸长度,因此可以采用具有多个(相同或不同)轴承的轴承组安装该驱动轴1。在图示优选实施方式中,轴承组包括彼此间隔地布置于驱动轴1的不同轴向位置的第一TC轴承2和第二TC轴承8以及位于该第一TC轴承2和第二TC轴承8之间的串轴承7。具体地,第一TC轴承2包括第一TC轴承内圈2a和第一TC轴承外圈2b,第二TC轴承8包括第二TC轴承内圈8a和第二TC轴承外圈8b,其中,第一TC轴承外圈2b和第二TC轴承外圈8b可以固定于驱动轴壳体3的内壁面上,第一TC轴承内圈2a和第二TC轴承内圈8a可以与驱动轴1通过过盈配合等方式固定,这些内圈和外圈可以通过外定位件4、第一内定位件5和第二内定位件6实现轴向和/或径向固定。串轴承7可以包括在第一TC轴承2和第二TC轴承8之间依次排列并具有相同规格的多个轴承单元。通过该轴承组,驱动轴1能够被上部钻具驱动为相对驱动轴壳体3转动,且驱动轴1与驱动轴壳体3具有较高的同轴度。As the installation basis of the drive shaft 1 , the housing here is specifically the drive shaft housing 3 . Since the drive shaft 1 may have a relatively long extension, it may be mounted using a bearing set with multiple (identical or different) bearings. In the preferred embodiment shown in the figure, the bearing set includes a first TC bearing 2 and a second TC bearing 8 arranged at different axial positions of the drive shaft 1 and located at the first TC bearing 2 and the second TC bearing 8 . 7 between string bearings. Specifically, the first TC bearing 2 includes a first TC bearing inner ring 2a and a first TC bearing outer ring 2b, and the second TC bearing 8 includes a second TC bearing inner ring 8a and a second TC bearing outer ring 8b, wherein the The first TC bearing outer ring 2b and the second TC bearing outer ring 8b can be fixed on the inner wall surface of the drive shaft housing 3, and the first TC bearing inner ring 2a and the second TC bearing inner ring 8a can interfere with the drive shaft 1. These inner and outer rings can be fixed axially and/or radially through the outer positioning part 4, the first inner positioning part 5 and the second inner positioning part 6. The string bearing 7 may include a plurality of bearing units arranged in sequence between the first TC bearing 2 and the second TC bearing 8 and having the same specifications. Through this bearing set, the drive shaft 1 can be driven by the upper drilling tool to rotate relative to the drive shaft housing 3, and the drive shaft 1 and the drive shaft housing 3 have a high coaxiality.
驱动轴1的连接端可以连接有水帽9,该水帽9形成有第一径向流道9a,该第一径向流道9a可以沿径向或者相对径向倾斜向下地贯穿延伸,以允许将由流体输入通道1a输入的钻井液通过该第一径向流道9a流入水帽9与壳体(万向轴壳体12)之间的环形空间内。由此,钻井液通过该环形空间向下流动至以下所述的螺杆总成中。A water cap 9 may be connected to the connecting end of the drive shaft 1. The water cap 9 is formed with a first radial flow channel 9a. The first radial flow channel 9a may extend downward along the radial direction or obliquely relative to the radial direction, so as to The drilling fluid input from the fluid input channel 1a is allowed to flow into the annular space between the water cap 9 and the housing (cardan shaft housing 12) through the first radial flow channel 9a. Drilling fluid thus flows downward through the annular space into the screw assembly described below.
螺杆总成Screw assembly
结合图1和图3所示,螺杆总成可以包括连接至驱动轴壳体3的底端的万向轴壳体12和连接至该万向轴壳体12的底端的定子壳体16。其中,万向轴壳体12内可以设置有连接至上述水帽9的第一转换接头10和连接至该第一转换接头10的万向轴11,该万向轴11的下端可以通过第二转换接头13连接至转子14,由此,该转子14通过第二转换接头13、万向轴11、第一转换接头10和水帽9传动连接至驱动轴1,以能够随该驱动轴1同步转动。As shown in FIGS. 1 and 3 , the screw assembly may include a cardan shaft housing 12 connected to the bottom end of the drive shaft housing 3 and a stator housing 16 connected to the bottom end of the cardan shaft housing 12 . Wherein, the universal shaft housing 12 may be provided with a first conversion joint 10 connected to the above-mentioned water cap 9 and a universal shaft 11 connected to the first conversion joint 10, and the lower end of the universal shaft 11 may pass through a second The conversion joint 13 is connected to the rotor 14, whereby the rotor 14 is drivingly connected to the drive shaft 1 through the second conversion joint 13, the cardan shaft 11, the first conversion joint 10 and the water cap 9 to be able to synchronize with the drive shaft 1 Turn.
转子14在定子壳体16内延伸,并形成有流体输送通道14a。该转子14与定子壳体16之间的径向间隙内形成有环形增压通道14b。为了使得由水帽9与壳体(万向轴壳体12)之间的环形空间输送的钻井液分流,上述第二转换接头13形成有第二径向流道13a,该第二径向流道13a可以沿径向或者相对径向倾斜 向下地贯穿延伸,由此,所述环形空间内一部分钻井液继续向下流入环形增压通道14b,其余部分则通过第二径向流道13a进入转子14内的流体输送通道14a中。The rotor 14 extends within the stator housing 16 and is formed with a fluid delivery channel 14a. An annular supercharging channel 14b is formed in the radial gap between the rotor 14 and the stator housing 16 . In order to divert the drilling fluid transported through the annular space between the water cap 9 and the housing (cardan shaft housing 12), the above-mentioned second conversion joint 13 is formed with a second radial flow channel 13a. The channel 13a can extend downward along the radial direction or obliquely relative to the radial direction. Therefore, a part of the drilling fluid in the annular space continues to flow downward into the annular pressurized channel 14b, and the remaining part enters the rotor through the second radial flow channel 13a. 14 in the fluid delivery channel 14a.
转子14的外周轮廓形成为在该转子14转动过程中能够向下泵送流体,以使得环形增压通道14b在朝向驱动轴总成的一端产生较低的压力,该较低的压力能够对钻井液产生抽吸作用。为了保证在复合钻进过程中具有较高的能量转换效率,定子壳体16的内壁上可以连接有环绕转子14布置的定子15,该定子15的内周面可以形成为与转子14相适配的轮廓。由此,在转子14被带动为转动过程中,转子14与定子15之间的环形增压通道14b可以有效抽吸上方的钻井液,并在下端的离合总成中产生较大压力。同时,随着转子14的转动,钻井液在流出环形增压通道14b时具有较高的周向速度,这有利于将扭矩传递至壳体。The outer circumferential contour of the rotor 14 is formed to pump fluid downwards during rotation of the rotor 14, so that the annular pressurization passage 14b generates a lower pressure at one end toward the drive shaft assembly, and the lower pressure can affect the drilling process. The liquid produces a suction effect. In order to ensure high energy conversion efficiency during the compound drilling process, the stator 15 arranged around the rotor 14 can be connected to the inner wall of the stator housing 16 , and the inner circumferential surface of the stator 15 can be formed to match the rotor 14 Outline. Therefore, when the rotor 14 is driven to rotate, the annular pressurizing channel 14b between the rotor 14 and the stator 15 can effectively suck the drilling fluid above and generate a greater pressure in the clutch assembly at the lower end. At the same time, as the rotor 14 rotates, the drilling fluid has a higher circumferential speed when flowing out of the annular pressurizing channel 14b, which is beneficial to transmitting torque to the housing.
离合总成Clutch assembly
结合图1和图4所示,离合总成可以包括依次连接在定子壳体16下端的壳体接头18和离合壳体19,芯轴17在该壳体接头18和离合壳体19内延伸并连接至前述转子14的远离驱动轴1的一端。离合壳体19的下端可以连接有下接头27,用于连接井底钻具。As shown in FIGS. 1 and 4 , the clutch assembly may include a housing joint 18 and a clutch housing 19 connected in sequence to the lower end of the stator housing 16 . The spindle 17 extends within the housing joint 18 and the clutch housing 19 . Connected to one end of the aforementioned rotor 14 away from the drive shaft 1 . The lower end of the clutch housing 19 may be connected to a lower joint 27 for connecting bottom drilling tools.
芯轴17形成有芯轴通道17a,并在该芯轴17与壳体接头18和离合壳体19之间的径向间隙内形成离合腔17b。在环形增压通道14b内增压后的钻井液可以被通入该离合腔17b内,由于该离合腔17b内具有相对较高的压力,且钻井液具有周向速度,因而可以通过这部分钻井液向壳体接头18和离合壳体19传递扭矩。同时,流体输送通道14a中的钻井液向下流入芯轴通道17a中,并在下接头27处与离合腔17b内的钻井液汇合。The spindle 17 is formed with a spindle channel 17a, and a clutch chamber 17b is formed in the radial gap between the spindle 17, the housing joint 18 and the clutch housing 19. The drilling fluid pressurized in the annular pressurizing channel 14b can be passed into the clutch chamber 17b. Since the clutch chamber 17b has a relatively high pressure and the drilling fluid has a circumferential velocity, it can drill through this part. The fluid transmits torque to the housing connection 18 and the clutch housing 19 . At the same time, the drilling fluid in the fluid delivery channel 14a flows downward into the mandrel channel 17a, and merges with the drilling fluid in the clutch chamber 17b at the lower joint 27.
为了使得离合腔17b内形成较高的压力,图示优选实施方式中的芯轴17包括连接至转子14的第一芯轴171和连接至该第一芯轴171下端的第二芯轴172,离合腔17b的对应于该第二芯轴172的部分设有安装有压力喷嘴的压差控制元件26,由此可以保证上述环形增压通道14b的轴向两端之间的压差,进而能够利用离合腔17b内的钻井液向壳体传递充分的扭矩,实现可靠的“合”状态。In order to form a higher pressure in the clutch chamber 17b, the spindle 17 in the illustrated preferred embodiment includes a first spindle 171 connected to the rotor 14 and a second spindle 172 connected to the lower end of the first spindle 171. The portion of the clutch chamber 17b corresponding to the second spindle 172 is provided with a pressure difference control element 26 equipped with a pressure nozzle, thereby ensuring the pressure difference between the two axial ends of the annular boosting passage 14b, and thereby ensuring The drilling fluid in the clutch chamber 17b is used to transmit sufficient torque to the housing to achieve a reliable "closed" state.
图6和图7示出了两种压差控制元件26的结构示意图,其中,图6所示的压差控制元件26可以为图5中安装于离合壳体19的内壁面上的相对靠上方的三 个,其组装有具有一定节流阻力的压力喷嘴,从而可以允许钻井液通过该压力喷嘴流动并能够在离合腔17b内形成较高的压力;图7所示的压差控制元件26可以为图5中安装于离合壳体19的内壁面上的相对靠下方的一个,其可以安装有节流阻力较小的压力喷嘴或形成节流通道。通过选择压差控制元件26的数量,或者选择安装于该压差控制元件26上的压力喷嘴的数量,可以设定离合腔17b内能够产生的压力大小,由此适应不同的钻井工况。Figures 6 and 7 show two structural schematic diagrams of the pressure difference control element 26. The pressure difference control element 26 shown in Figure 6 can be installed on the inner wall surface of the clutch housing 19 relatively upward in Figure 5. Three of them are assembled with pressure nozzles with certain throttling resistance, thereby allowing drilling fluid to flow through the pressure nozzles and forming a higher pressure in the clutch chamber 17b; the pressure difference control element 26 shown in Figure 7 can It is the relatively lower one installed on the inner wall surface of the clutch housing 19 in Figure 5. It can be equipped with a pressure nozzle with small throttling resistance or form a throttling channel. By selecting the number of pressure difference control elements 26 or selecting the number of pressure nozzles installed on the pressure difference control elements 26, the pressure that can be generated in the clutch chamber 17b can be set, thereby adapting to different drilling conditions.
如图示地,压差控制元件26的中心形成有用于第二芯轴172穿过的通孔。为了利用该压差控制元件26径向支撑第二芯轴172,需要将该第二芯轴172安装为能够相对第一芯轴171独立转动并随着壳体一同转动,或者能够相对壳体独立转动并随着第一芯轴171一同转动。在本发明一种优选实施方式中,第二芯轴172通过旋转密封组件密封连接至第一芯轴171,并连接为能够与该第一芯轴171彼此独立地转动。由此,通过设置旋转密封组件,不仅使得来自流体输送通道14a的钻井液能够通过第一芯轴171和第一芯轴171内的芯轴通道17a向下流动,还能够保证环形增压通道14b的轴向两端之间产生足够的压差,以利用离合腔17b内的钻井液向壳体传递充分的扭矩。As shown in the figure, a through hole for the second mandrel 172 to pass through is formed in the center of the pressure difference control element 26 . In order to utilize the pressure difference control element 26 to radially support the second core shaft 172 , the second core shaft 172 needs to be installed to be able to rotate independently relative to the first core shaft 171 and rotate together with the housing, or to be able to rotate independently relative to the housing. Rotate and rotate together with the first spindle 171 . In a preferred embodiment of the present invention, the second spindle 172 is sealingly connected to the first spindle 171 through a rotary seal assembly, and is connected to be able to rotate independently of the first spindle 171 . Therefore, by arranging the rotary seal assembly, not only the drilling fluid from the fluid delivery channel 14a can flow downward through the first mandrel 171 and the mandrel channel 17a in the first mandrel 171, but also the annular pressurization channel 14b can be ensured. A sufficient pressure difference is generated between the two axial ends of the clutch chamber 17b to transmit sufficient torque to the housing using the drilling fluid in the clutch chamber 17b.
图5示出了本发明一种优选实施方式的复合与滑动耦合定向钻井调控工具中采用的旋转密封组件。结合图4和图5所示,该密封旋转组件包括连接至第二芯轴172并朝向第一芯轴171延伸的密封壳体25,该密封壳体25具有安装槽,该安装槽内安装有由定位套筒24隔开的一对径向轴承23。第一芯轴171通过该径向轴承23径向支撑于密封壳体25,以允许第一芯轴171与第二芯轴172相对独立地转动。其中,安装槽的朝向第一芯轴171的开口端连接有与该第一芯轴171的外周面密封接合的密封端盖22,其中,第一芯轴171的外周壁上可以通过螺钉21连接有抵靠至该密封端盖22的上端的挡环20。由此,该旋转密封组件可以密封第一芯轴171与第二芯轴172之间的连接部,并允许二者相对独立地转动。Figure 5 shows a rotary seal assembly used in a composite and sliding coupling directional drilling control tool according to a preferred embodiment of the present invention. As shown in FIGS. 4 and 5 , the seal rotating assembly includes a seal housing 25 connected to the second core shaft 172 and extending toward the first core shaft 171 . The seal housing 25 has a mounting groove in which a A pair of radial bearings 23 separated by positioning sleeves 24. The first core shaft 171 is radially supported on the sealing housing 25 through the radial bearing 23 to allow the first core shaft 171 and the second core shaft 172 to rotate relatively independently. The opening end of the installation groove facing the first mandrel 171 is connected to a sealing end cover 22 that is sealingly engaged with the outer circumferential surface of the first mandrel 171 , wherein the outer circumferential wall of the first mandrel 171 can be connected by screws 21 There is a retaining ring 20 abutting against the upper end of the sealing end cover 22 . Thereby, the rotary seal assembly can seal the connection between the first core shaft 171 and the second core shaft 172 and allow them to rotate relatively independently.
本发明的复合与滑动耦合定向钻井调控工具可用于钻完井设备中,该钻完井设备能够由上述钻井调控工具控制为在复合钻进模式和滑动定向钻进模式之间切换。具体地,在钻井过程中,地面操作人员控制上部钻具的转速,使得螺杆总成的末端形成高压腔,将机械能转化为液力能,后通过离合总成将液力能转化 为输出扭矩:当上部钻具的转速设置为使得转化的输出扭矩大于下部钻具的反扭矩时,驱动该下部钻具旋转,形成复合钻进;当上部钻具的转速设置为使得转化的输出扭矩小于下部钻具的反扭矩时,该下部钻具无旋转,形成滑动钻进。无论采用何种钻进模式,由流体输入通道1a输入的钻井液均能够在钻井调控工具的底端汇集并导入下部钻具,因而无流体损失。The compound and sliding coupling directional drilling control tool of the present invention can be used in drilling and completion equipment. The drilling and completion equipment can be controlled by the above-mentioned drilling control tool to switch between the compound drilling mode and the sliding directional drilling mode. Specifically, during the drilling process, the surface operator controls the rotational speed of the upper drilling tool so that the end of the screw assembly forms a high-pressure chamber, converting mechanical energy into hydraulic energy, and then converts the hydraulic energy into output torque through the clutch assembly: When the rotation speed of the upper drilling tool is set so that the converted output torque is greater than the reaction torque of the lower drilling tool, the lower drilling tool is driven to rotate to form compound drilling; when the rotation speed of the upper drilling tool is set so that the converted output torque is smaller than the reaction torque of the lower drilling tool When the tool's reaction torque is applied, the lower drilling tool does not rotate, resulting in sliding drilling. No matter what drilling mode is adopted, the drilling fluid input through the fluid input channel 1a can be collected at the bottom end of the drilling control tool and introduced into the lower drilling tool, so there is no fluid loss.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of specific technical features in any suitable manner. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention. However, these simple modifications and combinations should also be regarded as the disclosed content of the present invention, and all belong to the protection scope of the present invention.

Claims (9)

  1. 一种复合与滑动耦合定向钻井调控工具,其特征在于,包括:A compound and sliding coupling directional drilling control tool, which is characterized by including:
    壳体,该壳体具有中空腔;a housing having a hollow cavity;
    驱动轴(1),该驱动轴(1)通过轴承组可转动地安装至所述壳体并穿入所述中空腔延伸,且该驱动轴(1)形成有沿轴向延伸的流体输入通道(1a);The drive shaft (1) is rotatably mounted to the housing through a bearing set and extends through the hollow cavity, and the drive shaft (1) is formed with an axially extending fluid input channel. (1a);
    转子(14),该转子(14)传动连接至所述驱动轴(1)并形成有沿轴向延伸的流体输送通道(14a),所述壳体与所述转子(14)之间的径向间隙形成为环形增压通道(14b),所述流体输入通道(1a)连通至所述流体输送通道(14a)和该环形增压通道(14b),以在所述转子(14)随所述驱动轴(1)被驱动为转动并与所述壳体形成差速时,该环形增压通道(14b)能够抽吸由所述流体输入通道(1a)输入的至少部分流体;The rotor (14) is drivingly connected to the drive shaft (1) and is formed with an axially extending fluid delivery channel (14a). The diameter between the housing and the rotor (14) The gap is formed into an annular pressurizing channel (14b), and the fluid input channel (1a) is connected to the fluid delivery channel (14a) and the annular pressurizing channel (14b), so that the rotor (14) can be When the drive shaft (1) is driven to rotate and forms a differential speed with the housing, the annular boosting channel (14b) can suck at least part of the fluid input by the fluid input channel (1a);
    芯轴(17),该芯轴(17)包括连接至所述转子(14)的远离所述驱动轴(1)的一端的第一芯轴(171)和连接至该第一芯轴(171)的远离所述转子(14)的一端的第二芯轴(172),且芯轴(17)形成有连通所述流体输送通道(14a)的芯轴通道(17a),所述壳体与所述芯轴(17)之间的径向间隙内形成有由所述转子(14)和压差控制元件(26)限定的离合腔(17b),该离合腔(17b)连通至所述环形增压通道(14b),所述压差控制元件(26)安装有压力喷嘴,进入所述离合腔(17b)内的流体能够通过该压差控制元件(26)流动并在所述第二芯轴(172)的远离所述第一芯轴(171)的一端与通过所述芯轴(17)流动的流体汇合,以能够通过所述转子(14)被所述驱动轴(1)带动为具有不同转速而使得所述壳体相对所述转子(14)和芯轴(17)耦合或解耦。A spindle (17), the spindle (17) includes a first spindle (171) connected to an end of the rotor (14) away from the drive shaft (1) and a first spindle (171) connected to the first spindle (171). ) is a second mandrel (172) at one end away from the rotor (14), and the mandrel (17) is formed with a mandrel channel (17a) connected to the fluid delivery channel (14a), and the housing and A clutch chamber (17b) defined by the rotor (14) and the pressure difference control element (26) is formed in the radial gap between the spindles (17), and the clutch chamber (17b) is connected to the annular Pressurization channel (14b), the pressure difference control element (26) is equipped with a pressure nozzle, and the fluid entering the clutch chamber (17b) can flow through the pressure difference control element (26) and pass through the second core One end of the shaft (172) away from the first mandrel (171) merges with the fluid flowing through the mandrel (17) to be driven by the drive shaft (1) through the rotor (14). Having different rotational speeds causes the housing to be coupled or decoupled relative to the rotor (14) and spindle (17).
  2. 根据权利要求1所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述轴承组包括彼此间隔地布置于所述驱动轴(1)的不同轴向位置的第一TC轴承(2)和第二TC轴承(8)以及位于该第一TC轴承(2)和第二TC轴承(8)之间的串轴承(7)。The composite and sliding coupling directional drilling control tool according to claim 1, characterized in that the bearing group includes first TC bearings (2) spaced apart from each other and arranged at different axial positions of the drive shaft (1). and a second TC bearing (8) and a string bearing (7) located between the first TC bearing (2) and the second TC bearing (8).
  3. 根据权利要求1所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述驱动轴(1)的朝向所述转子(14)的一端连接有水帽(9),该水帽(9)形成有第一径向流道(9a),以允许由所述流体输入通道(1a)输入的流体通过 该第一径向流道(9a)流入所述水帽(9)与所述壳体之间的环形空间内。The compound and sliding coupling directional drilling control tool according to claim 1, characterized in that a water cap (9) is connected to one end of the drive shaft (1) facing the rotor (14), and the water cap (9) ) is formed with a first radial flow channel (9a) to allow the fluid input from the fluid input channel (1a) to flow into the water cap (9) and the shell through the first radial flow channel (9a) in the annular space between bodies.
  4. 根据权利要求3所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述转子(14)通过万向轴(11)传动连接至所述驱动轴(1),所述万向轴(11)的两端分别连接有连接至所述水帽(9)的第一转换接头(10)和形成有第二径向流道(13a)的第二转换接头(13),所述流体输入通道(1a)通过所述水帽(9)与所述壳体之间的环形空间连通所述环形增压通道(14b),并通过所述第二径向流道(13a)连通所述流体输送通道(14a)。The composite and sliding coupling directional drilling control tool according to claim 3, characterized in that the rotor (14) is drivingly connected to the drive shaft (1) through a cardan shaft (11), and the cardan shaft (11) Both ends of 11) are respectively connected to a first conversion joint (10) connected to the water cap (9) and a second conversion joint (13) formed with a second radial flow channel (13a), and the fluid input The channel (1a) communicates with the annular pressurizing channel (14b) through the annular space between the water cap (9) and the housing, and communicates with the fluid through the second radial flow channel (13a) Conveyor channel (14a).
  5. 根据权利要求1至4中任意一项所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述壳体的内壁上连接有环绕所述转子(14)的定子(15),所述环形增压通道(14b)形成于该定子(15)与所述转子(14)之间,并形成为能够在所述转子(14)转动过程中向远离所述驱动轴(1)的方向泵送从而抽吸由所述流体输入通道(1a)输入的至少部分流体。The composite and sliding coupling directional drilling control tool according to any one of claims 1 to 4, characterized in that a stator (15) surrounding the rotor (14) is connected to the inner wall of the housing, and the An annular pressurizing channel (14b) is formed between the stator (15) and the rotor (14), and is formed to be able to pump in a direction away from the drive shaft (1) during the rotation of the rotor (14). Thus, at least part of the fluid input by the fluid input channel (1a) is sucked.
  6. 根据权利要求1至4中任意一项所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述压差控制元件(26)连接至所述壳体的内壁面上并径向支撑所述第二芯轴(172),该第二芯轴(172)通过旋转密封组件密封连接至所述第一芯轴(171)并连接为能够与该第一芯轴(171)相对转动。The composite and sliding coupling directional drilling control tool according to any one of claims 1 to 4, characterized in that the pressure difference control element (26) is connected to the inner wall surface of the housing and radially supports the The second core shaft (172) is sealingly connected to the first core shaft (171) through a rotary seal assembly and is connected to be able to rotate relative to the first core shaft (171).
  7. 根据权利要求6所述的复合与滑动耦合定向钻井调控工具,其特征在于,所述旋转密封组件包括连接至所述第二芯轴(172)并朝向所述第一芯轴(171)延伸的密封壳体(25),该密封壳体(25)具有安装槽,所述第一芯轴(171)通过安装于该安装槽内的径向轴承(23)径向支撑于所述密封壳体(25)以允许所述第一芯轴(171)与所述第二芯轴(172)相对转动,所述安装槽的朝向所述第一芯轴(171)的开口端连接有与该第一芯轴(171)的外周面密封接合的密封端盖(22)。The composite and sliding coupling directional drilling control tool according to claim 6, characterized in that the rotary seal assembly includes a seal connected to the second mandrel (172) and extending toward the first mandrel (171). Sealing housing (25), the sealing housing (25) has an installation groove, and the first core shaft (171) is radially supported on the sealing housing through a radial bearing (23) installed in the installation groove. (25) To allow relative rotation of the first mandrel (171) and the second mandrel (172), the opening end of the mounting groove facing the first mandrel (171) is connected with the second mandrel (172). A sealing end cap (22) is sealingly engaged with the outer peripheral surface of the mandrel (171).
  8. 根据权利要求1至4中任意一项所述的复合与滑动耦合定向钻井调控工 具,其特征在于,所述壳体依次可拆卸地连接并分别对应所述驱动轴(1)、转子(14)和芯轴(17)的多段,并且/或者,所述壳体的远离所述驱动轴(1)的一端连接有用于连接井底钻具的下接头(27)。The composite and sliding coupling directional drilling control tool according to any one of claims 1 to 4, characterized in that the housing is detachably connected in sequence and corresponds to the drive shaft (1) and the rotor (14) respectively. and multiple sections of the core shaft (17), and/or, one end of the housing away from the driving shaft (1) is connected to a lower joint (27) for connecting bottom hole drilling tools.
  9. 一种复合与滑动耦合定向钻井调控方法,其特征在于,包括根据井下信号利用根据权利要求1至8中任意一项所述的复合与滑动耦合定向钻井调控工具选择性执行复合钻进模式和滑动定向钻进模式,所述钻井调控工具的所述驱动轴刚性连接至上部钻具,所述壳体的底端连接有下部钻具,其中,A compound and sliding coupling directional drilling control method, characterized in that it includes using the compound and sliding coupling directional drilling control tool according to any one of claims 1 to 8 to selectively execute the compound drilling mode and sliding according to the downhole signal. In directional drilling mode, the driving shaft of the drilling control tool is rigidly connected to the upper drilling tool, and the bottom end of the housing is connected to the lower drilling tool, wherein,
    控制所述上部钻具的转速,当该转速转换的扭矩小于所述下部钻具传递的反扭矩时,所述壳体相对所述转子(14)和芯轴(17)解耦,执行所述滑动定向钻进模式;当该转速转换的扭矩大于所述下部钻具传递的反扭矩时,所述壳体相对所述转子(14)和芯轴(17)耦合,执行所述复合钻进模式。Control the rotational speed of the upper drilling tool. When the torque converted by the rotational speed is less than the reaction torque transmitted by the lower drilling tool, the housing is decoupled from the rotor (14) and the core shaft (17), and the Sliding directional drilling mode; when the torque converted by the rotational speed is greater than the reaction torque transmitted by the lower drilling tool, the housing is coupled relative to the rotor (14) and the mandrel (17) to execute the compound drilling mode .
PCT/CN2022/128041 2022-06-21 2022-10-27 Compound drilling and slide drilling combined directional drilling control tool and method WO2023245945A1 (en)

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CN111852334A (en) * 2019-04-30 2020-10-30 中国石油化工股份有限公司 Reactive torque automatic balancing device for screw drill, drilling pipe string and method
CN112585331A (en) * 2019-07-31 2021-03-30 查尔斯·阿伯内西·安德森 Improved torque generator and method of use
CN115012823A (en) * 2022-06-21 2022-09-06 中国石油天然气集团有限公司 Composite and sliding coupling directional drilling regulation and control tool and regulation and control method

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