CN114961568A - Multidirectional oscillation impact screw drill - Google Patents
Multidirectional oscillation impact screw drill Download PDFInfo
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- 230000010355 oscillation Effects 0.000 title claims abstract description 87
- 238000005553 drilling Methods 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 51
- 239000012530 fluid Substances 0.000 claims abstract description 40
- 238000002955 isolation Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 10
- 238000009527 percussion Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
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- 238000007789 sealing Methods 0.000 claims description 3
- 230000003534 oscillatory effect Effects 0.000 claims 4
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 239000011435 rock Substances 0.000 abstract description 11
- 230000008859 change Effects 0.000 abstract description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/24—Drilling using vibrating or oscillating means, e.g. out-of-balance masses
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/60—Drill bits characterised by conduits or nozzles for drilling fluids
- E21B10/61—Drill bits characterised by conduits or nozzles for drilling fluids characterised by the nozzle structure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/10—Wear protectors; Centralising devices, e.g. stabilisers
- E21B17/1078—Stabilisers or centralisers for casing, tubing or drill pipes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
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Abstract
本发明涉及石油、天然气钻井设备领域,尤其涉及一种多向振荡冲击螺杆钻具,包括从上至下依次连接设置的旁通阀总成、扭转振荡总成、马达总成、传动轴总成和轴向振荡总成,所述旁通阀总成用于开启或阻断钻井液进入扭转振荡总成;所述扭转振荡总成用于周期性改变进入到马达总成的钻井液的流量;所述马达总成用于将钻井液的液压动力转换为驱动传动轴总成绕其中心轴旋转的机械能;所述传动轴总成用于带动轴向振荡总成轴向转动,所述轴向振荡总成的底端连接钻头用于将钻井液的流体能量转换成对钻头的轴向冲击力。本发明的有益效果是:能同时产生较大的旋转切削扭矩、轴向振荡冲击和扭转振荡载荷,辅助破岩,缓解钻柱的“托压”现象。
The invention relates to the field of oil and natural gas drilling equipment, in particular to a multi-directional oscillating impact screw drilling tool, comprising a bypass valve assembly, a torsional oscillation assembly, a motor assembly and a drive shaft assembly which are connected in sequence from top to bottom and an axial oscillation assembly, the bypass valve assembly is used to open or block the drilling fluid from entering the torsional oscillation assembly; the torsional oscillation assembly is used to periodically change the flow rate of the drilling fluid entering the motor assembly; The motor assembly is used to convert the hydraulic power of the drilling fluid into mechanical energy that drives the transmission shaft assembly to rotate around its central axis; the transmission shaft assembly is used to drive the axial oscillation assembly to rotate axially, and the axial The bottom end of the oscillating assembly is connected to the drill bit for converting the fluid energy of the drilling fluid into an axial impact force on the drill bit. The beneficial effect of the invention is that it can generate large rotary cutting torque, axial oscillating impact and torsional oscillating load at the same time, assist in rock breaking, and relieve the phenomenon of "supporting pressure" of the drill string.
Description
技术领域technical field
本发明涉及石油、天然气钻井设备领域,尤其涉及一种多向振荡冲击螺杆钻具。The invention relates to the field of oil and natural gas drilling equipment, in particular to a multi-directional oscillating impact screw drilling tool.
背景技术Background technique
随着勘探开发向深层、非常规领域的发展,硬质地层分布广泛、水平段长度增加造成常规钻井机械钻速大幅降低,严重制约了油气资源的开发进度。机械钻速度较慢是一个综合问题,其中所包含的因素较多,归根结底是传递到钻头处的破岩能量不够。在水平井钻进过程中,主要是通过钻头的旋转进行破岩,其中钻压是作用在钻头处的压力,是保证钻头吃入岩石深度的重要参数,为了保证钻进效率,需要有足够的钻压传递到钻头处。钻压是通过钻柱来传递,而在水平段钻进过程中,部分钻柱在重力作用下直接接触井壁,在地面钻压向下施加的过程中,很大一部分被钻柱和井壁之间的摩擦阻力吸收,从而大大降低了传递到钻头处的轴向压力,即所谓的“托压”现象。钻柱“托压”现象的一个重要原因是,钻柱向下运动的速度相对较低,使得钻柱与井壁之间的相对运动速度较低,在部分位置可以认为是准静态,为了解决“托压”问题,需要打破钻柱与井壁之间的准静态。同时,在水平井钻进过程中,由于井眼轨迹控制的需要,井下动力钻具为一种必备的工具,当钻遇硬质地层时,常规的旋转破岩效率有限。冲击破岩为一种针对硬质地层的提速方法,但直接将冲击破岩与井下动力钻具配合使用会影响井下动力钻具的使用寿命。With the development of exploration and development to deep and unconventional fields, hard strata are widely distributed and the length of the horizontal section increases, resulting in a substantial decrease in the ROP of conventional drilling, which seriously restricts the development progress of oil and gas resources. The slow speed of mechanical drilling is a comprehensive problem, which contains many factors. In the final analysis, the rock-breaking energy transmitted to the drill bit is not enough. In the process of drilling a horizontal well, the rock is mainly broken by the rotation of the drill bit. The weight on bit is the pressure acting on the drill bit, and it is an important parameter to ensure the depth of the drill bit into the rock. In order to ensure the drilling efficiency, it is necessary to have enough The WOB is transmitted to the drill bit. The WOB is transmitted through the drill string, and during the drilling process in the horizontal section, part of the drill string directly contacts the well wall under the action of gravity. The frictional resistance between them is absorbed, thereby greatly reducing the axial pressure transmitted to the drill bit, the so-called "support pressure" phenomenon. An important reason for the phenomenon of "supporting pressure" of the drill string is that the downward movement speed of the drill string is relatively low, so that the relative movement speed between the drill string and the well wall is low, which can be considered as quasi-static in some positions. The "support pressure" problem needs to break the quasi-static between the drill string and the well wall. At the same time, in the process of drilling horizontal wells, due to the need of wellbore trajectory control, downhole power drilling tools are a necessary tool. When drilling into hard strata, the conventional rotary rock-breaking efficiency is limited. Impact rock breaking is a speed-increasing method for hard strata, but the use of impact rock breaking directly with downhole power drilling tools will affect the service life of downhole power drilling tools.
硬质地层中破岩效率和机械钻速低,导致PDC钻头常常会出现粘滑振动,从而使得PDC钻头的切削齿崩坏而提前失效,影响钻进速度。而水平段的加长则会使得井眼清洁变差,容易因钻具和井壁之间的摩擦阻力较大,使得钻压无法传递到钻头处,即所谓的“托压”现象,导致起下钻频繁,严重影响钻井时效。The rock breaking efficiency and ROP are low in hard strata, which often causes stick-slip vibration of PDC bits, which causes the cutting teeth of PDC bits to collapse and fail prematurely, which affects the ROP. However, the lengthening of the horizontal section will make the wellbore cleaning worse, and the frictional resistance between the drilling tool and the well wall will easily make the WOB unable to be transmitted to the drill bit, which is the so-called "supporting pressure" phenomenon, resulting in tripping. Frequent drilling will seriously affect the drilling time.
目前,“井下动力钻具+PDC钻头”已经成为钻井现场提速的标准配置,并在一定程度上取得了良好的应用效果,现场常用的井下动力钻具主要包括螺杆钻具、涡轮钻具、水力振荡器和冲击钻井提速工具等。但是在针对硬质地层和长水平段带来的更加复杂的钻井条件,现有动力钻具的不足之处也逐渐显现。如螺杆钻具在硬质地层的机械钻速较低,不能降低近钻头处摩阻;涡轮钻具的转速过高,输出扭矩较小,且与孕镶钻头配合只能采用“磨”的破岩方式,效率相对较低;水力振荡器只能对工具上端的钻柱产生振荡;不能实现近钻头处的振荡,从而不能降低近钻头处的摩擦阻力;扭转冲击钻井工具不能配合其他的提速工具使用,且配合PDC钻头钻遇硬质地层时切削深度不够等等。At present, "downhole power drilling tool + PDC bit" has become the standard configuration for speed-up in drilling sites, and has achieved good application results to a certain extent. The commonly used downhole power drilling tools in the field mainly include screw drilling tools, turbo drilling tools, hydraulic Oscillators and speed-up tools for percussive drilling, etc. However, in view of the more complicated drilling conditions brought about by hard formations and long horizontal sections, the deficiencies of the existing power drilling tools are gradually emerging. For example, the ROP of the screw drilling tool in hard ground is low, and the friction near the drill bit cannot be reduced; the rotating speed of the turbo drilling tool is too high, the output torque is small, and the "grinding" can only be used to cooperate with the impregnated drill bit. The rock breaking method has relatively low efficiency; the hydraulic oscillator can only oscillate the drill string at the upper end of the tool; it cannot realize the oscillation near the drill bit, so it cannot reduce the friction resistance near the drill bit; the torsional percussion drilling tool cannot cooperate with other speed increase The tool is used, and the cutting depth is not enough when drilling into hard ground with the PDC bit, etc.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种多向振荡冲击螺杆钻具,能够提供直接破岩的井下恒定切削扭矩及转速,降低近钻头处的摩阻,提供高频低幅的振荡冲击。The technical problem to be solved by the present invention is to provide a multi-directional oscillating impact screw drilling tool, which can provide constant cutting torque and rotational speed downhole for direct rock breaking, reduce friction near the drill bit, and provide high-frequency and low-amplitude oscillating impact.
本发明解决上述技术问题的技术方案如下:一种多向振荡冲击螺杆钻具,包括旁通阀总成、扭转振荡总成、马达总成、传动轴总成和轴向振荡总成,所述旁通阀总成的底端连接所述扭转振荡总成的顶端用于开启或阻断钻井液进入所述扭转振荡总成;所述扭转振荡总成的底端连接所述马达总成的顶端用于周期性改变进入到所述马达总成的钻井液的流量,从而实现周期性改变马达总成的转速使得所述马达总成产生扭转振荡;所述马达总成的底端与所述传动轴总成的顶端连接用于将钻井液的液压动力转换为驱动传动轴总成绕其中心轴旋转的机械能;所述传动轴总成的底端与所述轴向振荡总成的顶端连接用于带动所述轴向振荡总成轴向转动,所述轴向振荡总成的底端连接钻头用于将钻井液的流体能量转换成对钻头的轴向冲击力。The technical solution of the present invention to solve the above technical problems is as follows: a multi-directional oscillating impact screw drilling tool, comprising a bypass valve assembly, a torsional oscillation assembly, a motor assembly, a drive shaft assembly and an axial oscillation assembly, the The bottom end of the bypass valve assembly is connected to the top end of the torsional oscillation assembly for opening or blocking drilling fluid from entering the torsional oscillation assembly; the bottom end of the torsional oscillation assembly is connected to the top end of the motor assembly It is used to periodically change the flow rate of drilling fluid entering the motor assembly, so as to periodically change the rotational speed of the motor assembly so that the motor assembly generates torsional oscillation; the bottom end of the motor assembly is connected to the transmission The top end of the shaft assembly is connected to convert the hydraulic power of the drilling fluid into mechanical energy that drives the drive shaft assembly to rotate around its central axis; the bottom end of the drive shaft assembly is connected to the top end of the axial oscillation assembly for In order to drive the axial oscillating assembly to rotate axially, the bottom end of the axial oscillating assembly is connected to the drill bit for converting the fluid energy of the drilling fluid into an axial impact force on the drill bit.
本发明的有益效果是:和多向振荡结合在一起,能同时产生较大的旋转切削扭矩、轴向振荡冲击和扭转振荡载荷,辅助破岩,在保证破岩效率的同时,降低水平井钻进过程中的摩擦阻力并有效的抑制PDC钻头粘滑振动,缓解钻柱的“托压”现象。该工具能够有效应对硬质地层和长水平段带来的钻井技术难题,提高钻井效率、增加单趟进尺、缩短钻井周期。The beneficial effects of the invention are: combined with multi-directional oscillation, it can simultaneously generate larger rotary cutting torque, axial oscillation impact and torsional oscillation load, assist in rock breaking, and reduce horizontal well drilling while ensuring rock breaking efficiency. It can effectively suppress the stick-slip vibration of the PDC bit and relieve the "support pressure" phenomenon of the drill string. The tool can effectively deal with the technical difficulties of drilling caused by hard strata and long horizontal sections, improve drilling efficiency, increase the footage of a single trip, and shorten the drilling cycle.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述旁通阀总成包括旁通阀体、阀芯、筛板和阀套,所述旁通阀体的底端与所述扭转振荡总成的顶端密封固定连通,所述阀套固定设在所述旁通阀体内的底部,所述阀芯密封滑动设在所述旁通阀体内且位于所述阀套的竖直上方,所述阀芯上设有贯穿所述阀芯顶底两端的阀芯中心孔,所述旁通阀体的侧壁上设有与所述旁通阀体内腔连通的侧通孔,所述阀芯在所述旁通阀体内滑动过程中打开或关闭所述侧通孔,所述侧通孔内设有所述筛板。Further, the bypass valve assembly includes a bypass valve body, a valve core, a sieve plate and a valve sleeve, the bottom end of the bypass valve body is in sealing and fixed communication with the top end of the torsional oscillation assembly, and the valve sleeve The valve core is fixedly arranged at the bottom of the bypass valve body, the valve core is sealed and slidably arranged in the bypass valve body and is located vertically above the valve sleeve, and the valve core is provided with a top through the valve core The center hole of the valve core at both ends of the bottom, the side wall of the bypass valve body is provided with a side through hole communicating with the cavity of the bypass valve body, and the valve core is opened or opened during the sliding process of the bypass valve body. The side through holes are closed, and the sieve plates are arranged in the side through holes.
采用上述进一步方案的有益效果是:当钻井液的流量和压力超过工具的启动压力后,带动阀芯关闭侧通孔,旁通阀总成处于关闭状态,钻井液通过阀芯中心孔依次进入到扭转振荡总成、马达总成,启动马达总成。The beneficial effect of adopting the above-mentioned further scheme is: when the flow rate and pressure of the drilling fluid exceed the starting pressure of the tool, the valve core is driven to close the side through hole, the bypass valve assembly is in a closed state, and the drilling fluid enters the valve core through the central hole in turn. Torsional oscillation assembly, motor assembly, starting motor assembly.
进一步,所述马达总成包括顶底两端导通的定子以及设在所述定子内的转子,所述定子的顶端与所述扭转振荡总成的底端固定连接且连通,所述定子的底端与所述传动轴总成的顶端固定连接且连通;所述转子内部设有中空孔,所述中空孔的两端分别与所述扭转振荡总成的底端以及所述传动轴总成的顶端连通。Further, the motor assembly includes a stator whose top and bottom ends are connected and a rotor arranged in the stator, the top end of the stator is fixedly connected and communicated with the bottom end of the torsional oscillation assembly, and the stator The bottom end is fixedly connected and communicated with the top end of the drive shaft assembly; a hollow hole is arranged inside the rotor, and both ends of the hollow hole are respectively connected with the bottom end of the torsional oscillation assembly and the drive shaft assembly connected to the top.
采用上述进一步方案的有益效果是:转子内部设置中空孔,在钻井液通过的同时,在转子带动传动轴总成轴向转动,实现将钻井液的液压动力转换为驱动传动轴总成绕其中心轴旋转的机械能。The beneficial effect of adopting the above-mentioned further scheme is as follows: a hollow hole is arranged inside the rotor, and when the drilling fluid passes through, the rotor drives the drive shaft assembly to rotate axially, so as to convert the hydraulic power of the drilling fluid into driving the drive shaft assembly to revolve around its center. Mechanical energy of shaft rotation.
进一步,所述扭转振荡总成包括防掉接头、偏心阀盘和防掉连杆,所述防掉接头为顶底两端导通的结构,所述防掉接头的顶端与所述旁通阀总成的底端固定连通,所述防掉接头的底端与所述定子的顶端固定连接且连通,所述偏心阀盘固定设在所述防掉接头内的上端,所述防掉连杆为顶底两端导通的中空结构,且所述防掉连杆的底端与所述转子的顶端固定连接且连通,所述防掉连杆的顶端与所述偏心阀盘的偏心孔连通。Further, the torsional oscillation assembly includes an anti-drop joint, an eccentric valve disc and an anti-drop connecting rod, the anti-drop joint is a structure in which both ends of the top and bottom are connected, and the top of the anti-drop joint is connected to the bypass valve. The bottom end of the assembly is fixedly connected, the bottom end of the anti-drop joint is fixedly connected and communicated with the top end of the stator, the eccentric valve disc is fixedly arranged on the upper end in the anti-drop joint, and the anti-drop connecting rod It is a hollow structure in which both ends of the top and bottom are connected, and the bottom end of the anti-drop connecting rod is fixedly connected and communicated with the top end of the rotor, and the top end of the anti-drop connecting rod is communicated with the eccentric hole of the eccentric valve disc. .
采用上述进一步方案的有益效果是:转子的持续转动会带动防掉连杆持续转动,由于转子的转动是一种行星转动,即既围绕自身的转动中心自转,同时能围绕定子的中心进行公转。转子的转动特性会带动防掉连杆行星转动,使得偏心孔与防掉连杆中心孔的重合面积发生周期性的变化,该部分的变化使得钻井液从防掉连杆中心孔、转子的中心孔的流量发生周期性波动,转子的转速会发生周期性波动,从而产生一定的扭转振荡并传递到钻头处。The beneficial effect of adopting the above-mentioned further scheme is: the continuous rotation of the rotor will drive the continuous rotation of the anti-drop connecting rod, because the rotation of the rotor is a kind of planetary rotation, that is, it not only rotates around its own rotation center, but also revolves around the center of the stator. The rotation characteristics of the rotor will drive the rotation of the anti-drop connecting rod planet, so that the overlapping area of the eccentric hole and the central hole of the anti-drop connecting rod will change periodically. The flow rate of the hole fluctuates periodically, and the rotational speed of the rotor fluctuates periodically, which generates a certain torsional oscillation and transmits it to the drill bit.
进一步,所述扭转振荡总成还包括防掉锁母,所述防掉锁母与所述偏心阀盘同轴设置,所述防掉锁母内侧设有内螺纹,所述防掉连杆设在所述防掉锁母的内侧且与所述防掉锁母螺纹连接。Further, the torsional oscillation assembly further includes an anti-drop lock nut, the anti-drop lock nut is coaxially arranged with the eccentric valve disc, the inner side of the anti-drop lock nut is provided with an inner thread, and the anti-drop connecting rod is provided with an inner thread. The inner side of the anti-drop lock nut is screwed with the anti-drop lock nut.
采用上述进一步方案的有益效果是:防掉锁母的设置能避免防掉连杆在转动的过程中插入偏心阀盘偏心孔周边的空间内。The beneficial effect of adopting the above-mentioned further scheme is that the arrangement of the anti-dropping lock nut can prevent the anti-dropping connecting rod from being inserted into the space around the eccentric hole of the eccentric valve disc during the rotation process.
进一步,所述传动轴总成包括万向轴壳体、球式万向轴和第一传动轴,所述万向轴壳体的顶端与所述马达总成的底端固定连接且连通,所述万向轴壳体的底端与所述轴向振荡总成的顶端固定连接且连通;所述第一传动轴设在所述万向轴壳体内,所述第一传动轴的顶端通过所述球式万向轴与所述转子的底端传动连接。Further, the transmission shaft assembly includes a universal joint shaft housing, a spherical universal joint shaft and a first transmission shaft, and the top end of the universal joint shaft casing is fixedly connected and communicated with the bottom end of the motor assembly, so The bottom end of the universal shaft casing is fixedly connected and communicated with the top end of the axial oscillation assembly; the first transmission shaft is arranged in the universal shaft casing, and the top end of the first transmission shaft passes through the The ball-type universal shaft is in driving connection with the bottom end of the rotor.
采用上述进一步方案的有益效果是:通过球式万向轴连接马达总成和第一传动轴,通过马达总成带动第一传动轴的轴向转动。The beneficial effect of adopting the above-mentioned further scheme is that the motor assembly and the first transmission shaft are connected by a ball-type universal shaft, and the axial rotation of the first transmission shaft is driven by the motor assembly.
进一步,所述传动轴总成还包括轴承外壳和推力球轴承组,所述推力球轴承组固定套设在所述第一传动轴上,所述轴承外壳套设在所述推力球轴承组,所述轴承外壳设在所述万向轴壳体和所述轴向振荡总成之间,所述轴承外壳的顶端与所述万向轴壳体的底端固定连接且连通,所述轴承外壳的底端与所述轴向振荡总成的顶端固定连接且连通。Further, the transmission shaft assembly further includes a bearing housing and a thrust ball bearing set, the thrust ball bearing set is fixedly sleeved on the first transmission shaft, and the bearing housing is sleeved on the thrust ball bearing set, The bearing housing is arranged between the universal joint shaft housing and the axial oscillation assembly, the top end of the bearing housing is fixedly connected and communicated with the bottom end of the universal joint shaft housing, and the bearing housing The bottom end of the shaft is fixedly connected and communicated with the top end of the axial oscillation assembly.
采用上述进一步方案的有益效果是:轴承外壳和推力球轴承组的设置能提高第一传动轴转动时的稳定性。The beneficial effect of adopting the above-mentioned further scheme is that the arrangement of the bearing shell and the thrust ball bearing group can improve the stability of the first transmission shaft when it rotates.
进一步,所述传动轴总成还包括相互配合设置的第一扶正轴承内圈和第一扶正轴承外圈,所述第一扶正轴承内圈固定套设在所述第一传动轴上部,所述第一扶正轴承外圈套设在所述第一扶正轴承内圈外,且所述第一扶正轴承外圈套的下端与所述轴承外壳套的上端的内壁固定连接。Further, the transmission shaft assembly also includes a first righting bearing inner ring and a first righting bearing outer ring that are arranged in cooperation with each other, the first righting bearing inner ring is fixedly sleeved on the upper part of the first transmission shaft, and the The outer ring of the first centralizing bearing is sleeved outside the inner ring of the first centralizing bearing, and the lower end of the outer ring sleeve of the first centralizing bearing is fixedly connected with the inner wall of the upper end of the bearing outer sleeve.
采用上述进一步方案的有益效果是:第一扶正轴承内圈和第一扶正轴承外圈的设置能进一步提高第一转动轴转动的稳定性。The beneficial effect of adopting the above-mentioned further scheme is that the arrangement of the inner ring of the first centralizing bearing and the outer ring of the first centralizing bearing can further improve the rotation stability of the first rotating shaft.
进一步,所述轴向振荡总成包括轴向振荡短节外壳体、隔离套筒、喷嘴、活塞和轴向振荡轴,所述轴向振荡短节外壳体的顶端与所述轴承外壳的底端固定连接且连通,所述轴向振荡轴的顶端与所述第一传动轴的底端通过圆柱花键周向固定,所述轴向振荡轴上设有轴向贯通的中心孔,所述轴向振荡轴外套设有所述隔离套筒和所述活塞,所述活塞设在所述隔离套筒的下方,所述隔离套筒的外壁与所述轴向振荡短节外壳体的内壁固定连接,所述隔离套筒的下部设有周向均布的隔离通道,所述轴向振荡轴的中部侧壁上设有若干第一高压通道,所述第一高压通道与所述隔离通道的轴向位置对应,所述轴向振荡短节外壳体位于所述隔离套筒和所述活塞的部分上设有连接外部的通孔;所述轴向振荡轴内固定设有喷嘴,所述喷嘴位于所述第一高压通道的下方。Further, the axial oscillating assembly includes an axial oscillating sub housing, a spacer sleeve, a nozzle, a piston and an axial oscillating shaft, the top end of the axial oscillating sub housing and the bottom end of the bearing housing Fixed connection and communication, the top end of the axial oscillation shaft and the bottom end of the first transmission shaft are circumferentially fixed by cylindrical splines, the axial oscillation shaft is provided with an axial through center hole, the shaft The isolation sleeve and the piston are provided on the outer sleeve of the oscillating shaft, the piston is arranged below the isolation sleeve, and the outer wall of the isolation sleeve is fixedly connected with the inner wall of the outer casing of the axial oscillating short joint , the lower part of the isolation sleeve is provided with isolating channels uniformly distributed in the circumferential direction, the middle side wall of the axial oscillating shaft is provided with a number of first high-pressure channels, and the axial positions of the first high-pressure channel and the isolation channel are Correspondingly, a part of the outer casing of the axial oscillating short joint located on the isolation sleeve and the piston is provided with a through hole connecting the outside; a nozzle is fixed in the axial oscillating shaft, and the nozzle is located in the Below the first high pressure channel.
采用上述进一步方案的有益效果是:钻井液流入轴向振荡轴的中心孔内后,周期性带动轴向振荡轴在轴向方向上上下移动,同时在马达总成的传动下轴向转动,从而提高破岩效率。The beneficial effect of adopting the above-mentioned further scheme is: after the drilling fluid flows into the central hole of the axial oscillating shaft, it periodically drives the axial oscillating shaft to move up and down in the axial direction, and simultaneously rotates axially under the transmission of the motor assembly, thereby Improve rock breaking efficiency.
进一步,所述第一传动轴的下端伸入所述轴向振荡短节外壳体的上部内,所述第一传动轴的下端上套设有第二扶正轴承内圈,所述第二扶正轴承内圈外配合套设有第二扶正轴承外圈,所述第二扶正轴承外圈与所述轴向振荡短节外壳体的上部内壁固定连接。Further, the lower end of the first transmission shaft extends into the upper part of the outer casing of the axial oscillating short joint, the lower end of the first transmission shaft is sleeved with an inner ring of a second righting bearing, and the second righting bearing The outer matching sleeve of the inner ring is provided with a second centralizing bearing outer ring, and the second centralizing bearing outer ring is fixedly connected with the upper inner wall of the outer casing of the axial oscillating short joint.
采用上述进一步方案的有益效果是:第二扶正轴承内圈和第二扶正轴承外圈能进一步提高第一传动轴转动的稳定性。The beneficial effect of adopting the above-mentioned further scheme is that the inner ring of the second centralizing bearing and the outer ring of the second centralizing bearing can further improve the rotation stability of the first transmission shaft.
附图说明Description of drawings
图1是本发明的多向振荡冲击螺杆钻具结构示意图;Fig. 1 is the structural representation of the multi-directional oscillating impact screw drilling tool of the present invention;
图2是本发明的轴向振荡总成结构示意图;2 is a schematic structural diagram of the axial oscillation assembly of the present invention;
图3是本发明的偏心阀盘结构示意图;Fig. 3 is the structural schematic diagram of the eccentric valve disc of the present invention;
图4是本发明的隔离套筒结构示意图。FIG. 4 is a schematic view of the structure of the isolation sleeve of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、旁通阀总成;1. Bypass valve assembly;
11、旁通阀体;12、阀芯;13、筛板;14、阀套;11. Bypass valve body; 12. Valve core; 13. Sieve plate; 14. Valve sleeve;
2、扭转振荡总成;2. Torsional oscillation assembly;
21、防掉接头;22、偏心阀盘;23防掉锁母;24、防掉连杆;21. Anti-drop joint; 22. Eccentric valve disc; 23. Anti-drop lock nut; 24. Anti-drop connecting rod;
221、偏心孔;222、固定筋;223扇形通道;221, eccentric hole; 222, fixing rib; 223, sector channel;
3、马达总成;3. Motor assembly;
31、定子;32、转子;31. Stator; 32. Rotor;
4、传动轴总成;4. Drive shaft assembly;
41、万向轴壳体;42、球式万向轴;43、第一传动轴;44、第一扶正轴承内圈;45、第一扶正轴承外圈;46、轴承外壳;47、推力球轴承组;48、第二扶正轴承外圈;49、第二扶正轴承内圈;41. Universal shaft housing; 42. Ball universal shaft; 43. The first drive shaft; 44. The first centralizing bearing inner ring; 45. The first centralizing bearing outer ring; 46. Bearing housing; 47. Thrust ball Bearing group; 48. The outer ring of the second righting bearing; 49. The inner ring of the second righting bearing;
5、轴向振荡总成;5. Axial oscillation assembly;
51、轴向振荡短节外壳体;52、花键;53、隔离套筒;54、喷嘴;55、活塞;56、轴向振荡轴;57、下接头;51. Axial oscillating sub housing; 52. Splines; 53. Spacer sleeve; 54. Nozzle; 55. Piston; 56. Axial oscillating shaft; 57. Lower joint;
561、第一高压通道;511、第一低压出口;512、活塞腔体;531、隔离通道。561, the first high pressure channel; 511, the first low pressure outlet; 512, the piston cavity; 531, the isolation channel.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
如图1所示,本发明的实施例包括旁通阀总成1、扭转振荡总成2、马达总成3、传动轴总成4和轴向振荡总成5,所述旁通阀总成1的底端连接所述扭转振荡总成2的顶端用于开启或阻断钻井液进入所述扭转振荡总成2;所述扭转振荡总成2的底端连接所述马达总成3的顶端用于周期性改变进入到所述马达总成3的钻井液的流量,从而实现周期性改变马达总成3的转速使得所述马达总成3产生扭转振荡;所述马达总成3的底端与所述传动轴总成4的顶端连接用于将钻井液的液压动力转换为驱动传动轴总成4绕其中心轴旋转的机械能;所述传动轴总成4的底端与所述轴向振荡总成5的顶端连接用于带动所述轴向振荡总成5轴向转动,所述轴向振荡总成5的底端连接钻头用于将钻井液的流体能量转换成对钻头的轴向冲击力。As shown in FIG. 1 , the embodiment of the present invention includes a bypass valve assembly 1, a torsional oscillation assembly 2, a motor assembly 3, a transmission shaft assembly 4 and an axial oscillation assembly 5. The bypass valve assembly The bottom end of 1 is connected to the top of the torsional oscillation assembly 2 for opening or blocking drilling fluid from entering the torsional oscillation assembly 2; the bottom end of the torsional oscillation assembly 2 is connected to the top of the motor assembly 3 It is used to periodically change the flow rate of the drilling fluid entering the motor assembly 3, so as to periodically change the rotational speed of the motor assembly 3 so that the motor assembly 3 generates torsional oscillation; the bottom end of the motor assembly 3 It is connected with the top end of the transmission shaft assembly 4 for converting the hydraulic power of the drilling fluid into mechanical energy that drives the transmission shaft assembly 4 to rotate around its central axis; the bottom end of the transmission shaft assembly 4 is connected to the axial The top end of the oscillating assembly 5 is connected to drive the axial oscillating assembly 5 to rotate axially, and the bottom end of the axial oscillating assembly 5 is connected to the drill bit for converting the fluid energy of the drilling fluid into the axial direction of the drill bit. impact.
在本发明的实施例中,所述旁通阀总成1包括旁通阀体11、阀芯12、筛板13和阀套14,所述旁通阀体11的底端与所述扭转振荡总成2的顶端密封固定连通,所述阀套14固定设在所述旁通阀体11内的底部,所述阀芯12密封滑动设在所述旁通阀体11内且位于所述阀套14的竖直上方,所述阀芯12上设有贯穿所述阀芯12顶底两端的阀芯12中心孔,所述旁通阀体11的侧壁上设有与所述旁通阀体11内腔连通的侧通孔,所述阀芯12在所述旁通阀体11内滑动过程中打开或关闭所述侧通孔,所述侧通孔内设有所述筛板13。当钻井液的流量和压力超过工具的启动压力后,带动阀芯12关闭侧通孔,旁通阀总成1处于关闭状态,钻井液通过阀芯12中心孔依次进入到扭转振荡总成2、马达总成3,启动马达总成3。In the embodiment of the present invention, the bypass valve assembly 1 includes a bypass valve body 11 , a valve core 12 , a sieve plate 13 and a valve sleeve 14 , and the bottom end of the bypass valve body 11 oscillates with the torsion. The top end of the assembly 2 is sealed and fixed in communication, the valve sleeve 14 is fixedly arranged at the bottom of the bypass valve body 11 , and the valve core 12 is sealed and slidably arranged in the bypass valve body 11 and located in the valve body 11 . Vertically above the sleeve 14 , the valve core 12 is provided with a central hole of the valve core 12 penetrating the top and bottom ends of the valve core 12 , and the side wall of the bypass valve body 11 is provided with the bypass valve A side through hole communicated with the inner cavity of the body 11 , the valve core 12 opens or closes the side through hole during the sliding process in the bypass valve body 11 , and the sieve plate 13 is arranged in the side through hole. When the flow and pressure of the drilling fluid exceeds the starting pressure of the tool, the valve core 12 is driven to close the side through hole, the bypass valve assembly 1 is in a closed state, and the drilling fluid enters the torsional oscillation assembly 2, Motor assembly 3, start motor assembly 3.
在本发明的一种实施例中,所述扭转振荡总成2包括偏心阀盘22、防掉锁母23、防掉接头21和防掉连杆24。所述偏心阀盘22通过外部的螺纹固定安装在防掉接头24的内部。所述偏心阀盘22的下端同轴设置有一个防掉锁母23;所述防掉锁母23为中空结构的阶梯轴,其上端外部设置有五棱柱,其内部设置有螺纹;所述防掉连杆24为中空结构的阶梯轴,其内部设置一个通孔;所述防掉连杆24上下段各设置有螺纹;所述防掉锁母23下端通过螺纹固接在防掉连杆24上,所述防掉连杆24的下端通过螺纹安装在螺杆转子32的顶端。In an embodiment of the present invention, the torsional oscillation assembly 2 includes an
优选的,如图3所示,所述偏心阀盘22包括外环以及设置在外环内侧的内盘,外环外部设置有螺纹,其内部通过有4个周向均布的固定筋222固定连接所述内盘,在内盘内部偏心位置设置有中空的偏心孔221,4个周向均布的固定筋222使得所述外环与所述内盘之间形成4个扇形通道223。Preferably, as shown in FIG. 3 , the
如图1所示,在本发明的实施例中,所述马达总成3包括顶底两端导通的定子31以及设在所述定子31内的转子32,所述定子31的顶端与所述防掉接头21的底端固定连接且连通,所述定子31的底端与所述万向轴壳体41的顶端固定连接且连通;所述转子32内部设有中空孔,所述中空孔的两端分别与所述防掉连杆24的底端以及所述第一传动轴43的顶端连通。转子32内部设置中空孔,在钻井液通过的同时,在转子32带动传动轴总成4轴向转动,实现将钻井液的液压动力转换为驱动第一传动轴43绕其中心轴旋转的机械能。As shown in FIG. 1 , in the embodiment of the present invention, the motor assembly 3 includes a stator 31 whose top and bottom ends are connected and a rotor 32 arranged in the stator 31 . The top of the stator 31 is connected to the The bottom end of the anti-drop joint 21 is fixedly connected and communicated, and the bottom end of the stator 31 is fixedly connected and communicated with the top end of the universal shaft housing 41; the rotor 32 is provided with a hollow hole inside, and the hollow hole The two ends of the connecting rod are respectively communicated with the bottom end of the anti-fall connecting rod 24 and the top end of the first transmission shaft 43 . A hollow hole is arranged inside the rotor 32. When the drilling fluid passes through, the rotor 32 drives the transmission shaft assembly 4 to rotate axially, so as to convert the hydraulic power of the drilling fluid into mechanical energy that drives the first transmission shaft 43 to rotate around its central axis.
如图1所示,本发明的一种优选的实施例中,所述传动轴总成4包括万向轴壳体41,以及设在所述万向轴壳体41内且上端与转子32固接的球式万向轴42,所述万向轴壳体41的顶端与所述定子31的底端固定连接且连通;球式万向轴42下端设置有第一传动轴43,所述第一传动轴43为中空结构的阶梯轴;所述第一传动轴43的外部由内向外依次设置有第一扶正轴承内圈44和第一扶正轴承外圈45;所述第一扶正轴承内圈44过盈配合设置在第一传动轴43的上端外部;所述第一扶正轴承外圈44通过过盈配合固定安装在轴承外壳46内部;所述第一传动轴43同轴安装在轴承外壳46内部,所述轴承外壳46的底端与所述轴向振荡短节外壳体51的顶端固定连接且连通,所述轴承外壳46的顶端与所述万向轴壳体41的底端固定连接且连通;所述轴承外壳46内部设置有推力球轴承组47;所述推力球轴承组47下端设置有第二扶正轴承组,包括过盈装配在第一传动轴43下端外部的第二扶正轴承内圈48和通过过盈配合装配在轴向振荡短节外壳体51内部的第二扶正轴承外圈49。As shown in FIG. 1 , in a preferred embodiment of the present invention, the transmission shaft assembly 4 includes a cardan shaft casing 41 , and a cardan shaft casing 41 is disposed in the cardan shaft casing 41 and the upper end is fixed to the rotor 32 . The top end of the universal joint shaft 41 is fixedly connected and communicated with the bottom end of the stator 31; the lower end of the ball universal joint shaft 42 is provided with a first transmission shaft 43, the A drive shaft 43 is a stepped shaft with a hollow structure; the first drive shaft 43 is provided with a first righting bearing inner ring 44 and a first righting bearing outer ring 45 in sequence from the inside to the outside; the first righting bearing inner ring 44 is arranged outside the upper end of the first drive shaft 43 with interference fit; the first centralizing bearing outer ring 44 is fixedly installed inside the bearing housing 46 through interference fit; the first drive shaft 43 is coaxially mounted on the bearing housing 46 Inside, the bottom end of the bearing housing 46 is fixedly connected and communicated with the top end of the axial oscillating sub housing 51 , and the top end of the bearing housing 46 is fixedly connected with the bottom end of the universal shaft housing 41 and The bearing shell 46 is provided with a thrust ball bearing set 47 inside; the lower end of the thrust ball bearing set 47 is provided with a second righting bearing set, including a second righting bearing which is fitted on the outside of the lower end of the first transmission shaft 43 by interference Ring 48 and a second centralizing bearing outer ring 49 fitted inside the axial oscillating nipple housing 51 by an interference fit.
优选的,如图1、图2、图4所示,所述第一传动轴43的下端设置有轴向振荡总成5;所述轴向振荡短节5总成包括轴向振荡短节外壳体51,以及设在轴向振荡短节外壳体51内能沿着轴向往复移动的轴向振荡轴56,所述轴向振荡短节外壳体51的顶端与所述轴承外壳46的底端固定连接且连通;所述轴向振荡轴56上端通过圆柱花键52与第一传动轴43周向固定,所述轴向振荡轴56能随着第一传动轴43同轴转动;所述轴向振荡轴56设置有轴向贯通的中心孔;所述轴向振荡轴56外部设置有轴向振荡短节外壳体51;所述轴向振荡短节外壳体51内部设置有一固定连接的隔离套筒53,所述隔离套筒53为中空的阶梯套筒,其上端外部设置有外螺纹,其下端设置有周向均布的隔离通道531。Preferably, as shown in FIG. 1 , FIG. 2 , and FIG. 4 , the lower end of the first transmission shaft 43 is provided with an axial oscillation assembly 5 ; the axial oscillation sub 5 assembly includes an axial oscillation
如图1、图2所示,轴向振荡轴56的中部侧壁上设置有2个周向均布的第一高压通道561;所述第一高压通道561与隔离套筒53的隔离通道531的轴向位置对应;所述轴向振荡轴56中部流道槽的下端设置有喷嘴54;所述轴向振荡轴56的中部过盈配合固定设置有一个活塞55,所述活塞55能随着上述的轴向振荡轴56同轴转动;所述轴向振荡短节外壳体51的底部同轴套设有下接头57,所述活塞55与所述隔离套筒53之间形成活塞腔体512,所述轴向振荡短节外壳体51外壁上设有与所述活塞腔体512连通的第一低压出口。As shown in FIGS. 1 and 2 , two first high-
本发明的工作原理:钻井液经旁通阀总成1流向扭转振荡总成2,此时一部分的钻井液通过偏心阀盘22的周边的通道继续向下流到马达总成3内,驱动转子32相对定子31转动,转子32的转动带动球式万向轴42、第一传动轴43转动,第一传动轴43通过花键52带动轴向振荡轴56转动,并将扭矩传递到钻头(现有技术)处。The working principle of the present invention: the drilling fluid flows to the torsional oscillation assembly 2 through the bypass valve assembly 1, and a part of the drilling fluid continues to flow downward into the motor assembly 3 through the peripheral channel of the
钻井液经过偏心盘阀22时,大部分的钻井液会从扇形通道223向下流入到定子31和转子32之间的腔体内,驱动转子32相对定子31持续转动。钻井液经过偏心盘阀22时,一部分钻井液会通过偏心孔221向下依次流过防掉锁母23的中心孔、防掉连杆24中心孔、转子32的中心孔、球式万向轴42的侧孔,并和经过转子32和定子31之间的钻井液汇合。转子32的持续转动会带动防掉锁母23和防掉连杆24持续转动,由于转子32的转动是一种行星转动,即既围绕自身的转动中心自转,同时能围绕定子31的中心进行公转。转子32的转动特性会带动防掉锁母23和防掉连杆24行星转动,使得偏心孔221与防掉锁母23中心孔的重合面积发生周期性的变化,该部分的变化使得钻井液从防掉锁母23的中心孔、防掉连杆24中心孔、转子32的中心孔的流量发生周期性波动。由于工具总的入口排量为一定值,即经过偏心孔221与扇形通道223之间的流量之和为恒定值,当经过偏心孔221的流量发生波动,此时经过扇形通道223即流入定子31和转子32之间的流量发生周期性波动。由于转子32的转动速度和进入转子32和定子31之间的流量呈正比,即流量越大,转子32的转速越大。因此,转子32的转速会发生周期性波动,从而产生一定的扭转振荡并传递到钻头处。When the drilling fluid passes through the
经过马达总成的钻井液继续向下流动,并经过轴向振荡轴56的中心孔以及喷嘴54处、喷嘴54处有一个截面积突减,此处产生一定的压力,使得一部分的高压钻井液经过第一高压通道561、隔离通道531流入活塞腔体512中,使得腔体512中的压力升高并驱动活塞55带动轴向振荡轴56向下运动。轴向振荡轴56在转子32的驱动下继续转动,当隔离通道531与第一高压通道561错开后,高压流体无法进入活塞腔体512中,此时由于钻压的作用,轴向振荡轴56会向上移动,此时活塞腔体512中的流体通过第一低压出口511流入环空中,当轴向振荡轴56移动到最上端位置,即回到最初的位置。轴向振荡轴56的持续转动,会不断的改变活塞腔体512中的压力,产生一定的压力波动,并传递到钻头处。The drilling fluid passing through the motor assembly continues to flow downward, and passes through the central hole of the axial oscillating
在本发明的描述中,需要理解的是,术语“中心”、“长度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“内”、“外”、“周侧”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的系统或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "inner", "outer", "circumferential side", "circumferential direction", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention. The invention and simplified description do not indicate or imply that the system or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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