WO2023241059A1 - Silicon carbide cladding connection material, silicon carbide ceramic connector and manufacturing method therefor, and device housing - Google Patents

Silicon carbide cladding connection material, silicon carbide ceramic connector and manufacturing method therefor, and device housing Download PDF

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WO2023241059A1
WO2023241059A1 PCT/CN2023/074180 CN2023074180W WO2023241059A1 WO 2023241059 A1 WO2023241059 A1 WO 2023241059A1 CN 2023074180 W CN2023074180 W CN 2023074180W WO 2023241059 A1 WO2023241059 A1 WO 2023241059A1
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carbide
silicon
tantalum
silicon carbide
titanium
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PCT/CN2023/074180
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French (fr)
Chinese (zh)
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吴利翔
薛佳祥
廖业宏
任啟森
翟剑晗
刘洋
马海滨
张显生
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中广核研究院有限公司
岭东核电有限公司
中国广核集团有限公司
中国广核电力股份有限公司
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Publication of WO2023241059A1 publication Critical patent/WO2023241059A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/003Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C3/00Reactor fuel elements and their assemblies; Selection of substances for use as reactor fuel elements
    • G21C3/02Fuel elements
    • G21C3/04Constructional details
    • G21C3/06Casings; Jackets
    • G21C3/07Casings; Jackets characterised by their material, e.g. alloys
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/04Ceramic interlayers
    • C04B2237/08Non-oxidic interlayers
    • C04B2237/083Carbide interlayers, e.g. silicon carbide interlayers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Abstract

The present application relates to a silicon carbide cladding connection material, a silicon carbide ceramic connector and a manufacturing method therefor, and a device housing. The composition of the silicon carbide cladding connection material comprises at least five of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide, and tungsten carbide.

Description

碳化硅包壳连接材料、碳化硅陶瓷连接件及其制作方法和器件包壳Silicon carbide cladding connection material, silicon carbide ceramic connector and manufacturing method and device cladding
相关申请Related applications
本申请要求2022年06月17日申请的,申请号为202210684083.5,名称为“碳化硅包壳连接材料、碳化硅陶瓷连接件及其制作方法和应用”的中国专利申请的优先权,在此将其全文引入作为参考。This application requires the priority of the Chinese patent application filed on June 17, 2022, with the application number 202210684083.5 and titled "Silicon carbide cladding connection materials, silicon carbide ceramic connectors and their production methods and applications", and is hereby Its entire text is incorporated by reference.
技术领域Technical field
本申请涉及碳化硅陶瓷技术领域,特别是涉及一种碳化硅包壳连接材料、碳化硅陶瓷连接件及其制作方法和器件包壳。The present application relates to the technical field of silicon carbide ceramics, and in particular to a silicon carbide cladding connection material, a silicon carbide ceramic connector, a manufacturing method thereof, and a device cladding.
背景技术Background technique
碳化硅陶瓷(SiC)具有高熔点、优异的力学、热学和抗腐蚀性能,使其在车辆、海洋工程、核能、航空航天等领域具有非常广泛的应用,尤其在核用包壳具有非常独特的优势。然而,由于碳化硅陶瓷的高熔点以及低扩散系数等性能,造成碳化硅陶瓷之间连接困难。因此迫切需要开发合适的碳化硅陶瓷连接封装方法,促进碳化硅陶瓷在核用包壳领域的应用。Silicon carbide ceramic (SiC) has a high melting point, excellent mechanical, thermal and corrosion resistance properties, making it widely used in vehicles, marine engineering, nuclear energy, aerospace and other fields, especially in nuclear cladding. Advantage. However, due to the high melting point and low diffusion coefficient of silicon carbide ceramics, it is difficult to connect silicon carbide ceramics. Therefore, there is an urgent need to develop suitable silicon carbide ceramic connection and packaging methods to promote the application of silicon carbide ceramics in the field of nuclear cladding.
目前,对于碳化硅陶瓷连接可通过金属扩散和钎焊实现其连接封装,并且接头致密性和连接强度较佳,然而,金属作为连接材料造成接头抗高温、抗腐蚀等性能较差,并且接头处因为金属和碳化硅陶瓷之间热膨胀系数错配程度较大,在制备得到的碳化硅陶瓷接头容易产生较大的残余应力。另外,还有方法通过聚硅氧烷前驱体或玻璃粉与碳化物材料之间掺混作为连接材料,但是,前驱体连接过程中因为裂解产生大量气体,接头处容易产生较多气孔缺陷,从而降低接头连接性能;玻璃粉与碳化物掺杂作为连接材料时,玻璃粉的存在不仅降低接头高温性能,同时也会造成耐腐蚀性能较差。At present, silicon carbide ceramic connections can be connected and encapsulated through metal diffusion and brazing, and the joint density and connection strength are better. However, metal as a connecting material results in poor joint resistance to high temperature and corrosion resistance, and the joints are Because the thermal expansion coefficient mismatch between metal and silicon carbide ceramics is large, large residual stress is easily generated in the prepared silicon carbide ceramic joints. In addition, there are ways to blend polysiloxane precursor or glass powder with carbide materials as connecting materials. However, during the connection process of the precursor, a large amount of gas is generated due to cracking, and more pore defects are easily generated at the joint, thus Reduce joint connection performance; when glass powder and carbide are doped as connection materials, the presence of glass powder not only reduces the high-temperature performance of the joint, but also causes poor corrosion resistance.
为了解决以上问题,主要考虑采用抗腐蚀和抗高温性能较好的陶瓷材料作为连接层,比如MAX相的异种材料和碳化硅陶瓷同种材料。其中,采用MAX相的异种材料连接时,接头处的残余应力仍然得不到缓解。而采用碳化硅陶瓷作为连接材料时,需要引入液相烧结助剂,液相烧结助剂的存在必然降低接头高温性能和抗腐蚀性能。In order to solve the above problems, it is mainly considered to use ceramic materials with better corrosion resistance and high temperature resistance as the connecting layer, such as MAX phase dissimilar materials and the same material as silicon carbide ceramics. Among them, when MAX phase dissimilar materials are used to connect, the residual stress at the joint cannot be alleviated. When silicon carbide ceramics are used as connecting materials, liquid phase sintering additives need to be introduced. The presence of liquid phase sintering additives will inevitably reduce the high temperature performance and corrosion resistance of the joint.
发明内容Contents of the invention
基于此,本申请提供一种碳化硅包壳连接材料、碳化硅陶瓷连接件及其制作方法和器件包壳。Based on this, this application provides a silicon carbide cladding connection material, a silicon carbide ceramic connector, a manufacturing method thereof, and a device cladding.
本申请的第一方面,提供一种碳化硅包壳连接材料,所述碳化硅包壳连接材料的组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。A first aspect of the application provides a silicon carbide cladding connection material. The composition of the silicon carbide cladding connection material includes titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, carbide, At least five of molybdenum and tungsten carbide.
本申请的第二方面,提供第一方面所述的碳化硅包壳连接材料的制备方法,包括如下步骤:A second aspect of this application provides a method for preparing the silicon carbide cladding connection material described in the first aspect, including the following steps:
将碳化硅包壳连接材料的各组成混合后进行球磨处理;所述碳化硅包壳连接材料的组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。The components of the silicon carbide cladding connecting material are mixed and then ball milled; the components of the silicon carbide cladding connecting material include titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, and molybdenum carbide. and at least five of tungsten carbide.
本申请的第三方面,提供一种碳化硅陶瓷连接件的制作方法,采用第一方面所述的碳化硅包壳连接材料或第二方面所述的制备方法制备得到的碳化硅包壳连接材料进行连接。A third aspect of the present application provides a method for manufacturing a silicon carbide ceramic connector, using the silicon carbide cladding connecting material described in the first aspect or the silicon carbide cladding connecting material prepared by the preparation method described in the second aspect. Make a connection.
本申请的第四方面,提供一种碳化硅陶瓷连接件,通过第三方面所述的制作方法制作得到的。A fourth aspect of the present application provides a silicon carbide ceramic connector produced by the manufacturing method described in the third aspect.
本申请的第五方面,提供一种器件包壳,包括第四方面所述的碳化硅陶瓷连接件。A fifth aspect of the present application provides a device enclosure, including the silicon carbide ceramic connector described in the fourth aspect.
具体实施方式 Detailed ways
以下结合具体实施例对本申请的碳化硅包壳连接材料、碳化硅陶瓷连接件及其制作方法和器件包壳作进一步详细的说明。本申请可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本申请公开内容理解更加透彻全面。The silicon carbide cladding connection material, silicon carbide ceramic connector, manufacturing method and device cladding of the present application will be further described in detail below with reference to specific examples. The application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough understanding of this disclosure will be provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application.
本文中,“一种或多种”指所列项目的任一种、任两种或任两种以上。In this article, "one or more" refers to any one, any two, or any two or more of the listed items.
本文中,“至少五种”指所列项目的任五种、任六种或任七种以上。In this article, "at least five kinds" refers to any five kinds, any six kinds or any seven or more kinds of the listed items.
本申请中,“第一方面”、“第二方面”、“第三方面”、“第四方面”、“第五方面”等仅用于描述目的,不能理解为指示或暗示相对重要性或数量,也不能理解为隐含指明所指示的技术特征的重要性或数量。而且“第一”、“第二”、“第三”、“第四”、“第五”等仅起到非穷举式的列举描述目的,应当理解并不构成对数量的封闭式限定。In this application, the terms "first aspect", "second aspect", "third aspect", "fourth aspect", "fifth aspect", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or quantity, nor shall it be understood as implying an indication of the importance or quantity of the technical features indicated. Moreover, “first”, “second”, “third”, “fourth”, “fifth”, etc. only serve the purpose of non-exhaustive enumeration and description, and it should be understood that they do not constitute a closed limit to the quantity.
本申请中,以开放式描述的技术特征中,包括所列举特征组成的封闭式技术方案,也包括包含所列举特征的开放式技术方案。In this application, the technical features described in open format include closed technical solutions composed of the listed features, and also include open technical solutions including the listed features.
本申请中,涉及到数值区间,如无特别说明,上述数值区间内视为连续,且包括该范围的最小值及最大值,以及这种最小值与最大值之间的每一个值。进一步地,当范围是指整数时,包括该范围的最小值与最大值之间的每一个整数。此外,当提供多个范围描述特征或特性时,可以合并该范围。换言之,除非另有指明,否则本文中所公开之所有范围应理解为包括其中所归入的任何及所有的子范围。In this application, when it comes to numerical intervals, unless otherwise specified, the above numerical interval is considered to be continuous and includes the minimum value and maximum value of the range, as well as every value between such minimum value and maximum value. Further, when a range refers to an integer, every integer between the minimum value and the maximum value of the range is included. Additionally, when multiple ranges are provided to describe a feature or characteristic, the ranges can be combined. In other words, unless otherwise indicated, all ranges disclosed herein are to be understood to include any and all subranges subsumed therein.
本申请中涉及的百分比含量,如无特别说明,对于固液混合和固相-固相混合均指质量百分比,对于液相-液相混合指体积百分比。The percentage content involved in this application, unless otherwise specified, refers to mass percentage for solid-liquid mixing and solid-solid phase mixing, and refers to volume percentage for liquid-liquid phase mixing.
本申请中涉及的百分比浓度,如无特别说明,均指终浓度。所述终浓度,指添加成分在添加该成分后的体系中的占比。The percentage concentrations mentioned in this application refer to the final concentration unless otherwise specified. The final concentration refers to the proportion of the added component in the system after adding the component.
本申请中的温度参数,如无特别限定,既允许为恒温处理,也允许在一定温度区间内进行处理。所述的恒温处理允许温度在仪器控制的精度范围内进行波动。The temperature parameters in this application, unless otherwise specified, allow for constant temperature treatment or treatment within a certain temperature range. The thermostatic treatment described allows the temperature to fluctuate within the accuracy of the instrument control.
本申请中的室温一般指4℃~30℃,较佳地指20±5℃。The room temperature in this application generally refers to 4°C to 30°C, preferably 20±5°C.
本申请提供一种碳化硅包壳连接材料,所述碳化硅包壳连接材料的组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。The present application provides a silicon carbide cladding connecting material. The composition of the silicon carbide cladding connecting material includes titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide and tungsten carbide. of at least five.
上述碳化硅包壳连接材料通过选择特定碳化物中的五种以上进行复配,能够用于碳化硅陶瓷材料之间的连接,且连接处的残余应力小,同时具有良好的抗高温和抗腐蚀性能,在室温和高温条件下均具有较高的剪切强度。The above-mentioned silicon carbide cladding connection materials are compounded by selecting more than five types of specific carbides, and can be used to connect silicon carbide ceramic materials. The residual stress at the connection is small, and it also has good resistance to high temperatures and corrosion. Performance, with high shear strength at room temperature and high temperature.
在其中一些具体的示例中,所述碳化硅包壳连接材料的组成包括碳化锆、碳化钛、碳化铌、碳化钽和碳化钼五种材料;或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钨五种材料;或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钒五种材料。In some specific examples, the silicon carbide cladding connection material is composed of five materials: zirconium carbide, titanium carbide, niobium carbide, tantalum carbide, and molybdenum carbide; or includes zirconium carbide, titanium carbide, hafnium carbide, and tantalum carbide. and tungsten carbide; or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide.
进一步地,所述碳化硅包壳连接材料的组成为碳化锆、碳化钛、碳化铌、碳化钽和碳化钼五种材料;或为碳化锆、碳化钛、碳化铪、碳化钽和碳化钨五种材料;或为碳化锆、碳化钛、碳化铪、碳化钽和碳化钒五种材料。Further, the silicon carbide cladding connection material is composed of five materials: zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide; or five kinds of zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide. Material; or five materials: zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide.
在其中一些具体的示例中,五种材料的摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)。具体地,五种材料的摩尔比包括但不限于:1:(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)、(0.5~1.5):1:(0.5~1.5):(0.5~1.5):(0.5~1.5)、(0.5~1.5):(0.5~1.5):1:(0.5~1.5):(0.5~1.5)、(0.5~1.5):(0.5~1.5): (0.5~1.5):1:(0.5~1.5)、(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):1或前述任两个数值组成的范围。In some specific examples, the molar ratio of the five materials is (0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5). Specifically, the molar ratios of the five materials include but are not limited to: 1:(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5), (0.5~1.5):1:(0.5 ~1.5):(0.5~1.5):(0.5~1.5), (0.5~1.5):(0.5~1.5):1:(0.5~1.5):(0.5~1.5), (0.5~1.5):(0.5 ~1.5): (0.5~1.5):1:(0.5~1.5), (0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):1 or a range consisting of any two of the aforementioned values.
在其中一些具体的示例中,五种材料的摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼。具体地,五种材料的摩尔比包括但不限于:1:(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)、(0.8~1.2):1:(0.8~1.2):(0.8~1.2):(0.8~1.2)、(0.8~1.2):(0.8~1.2):1:(0.8~1.2):(0.8~1.2)、(0.8~1.2):(0.8~1.2):(0.8~1.2):1:(0.8~1.2)、(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):1或前述任两个数值组成的范围。In some specific examples, the molar ratio of the five materials is (0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2) zirconium carbide and titanium carbide , niobium carbide, tantalum carbide and molybdenum carbide. Specifically, the molar ratios of the five materials include but are not limited to: 1:(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2), (0.8~1.2):1:(0.8 ~1.2):(0.8~1.2):(0.8~1.2), (0.8~1.2):(0.8~1.2):1:(0.8~1.2):(0.8~1.2), (0.8~1.2):(0.8 ~1.2):(0.8~1.2):1:(0.8~1.2), (0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):1 or any two of the above values range.
在其中一些具体的示例中,所述碳化硅包壳连接材料的组成包括摩尔比为1:1:1:1:1的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼,或摩尔比为1:1:1:1:1的碳化锆、碳化钛、碳化铪、碳化钽和碳化钨,或摩尔比为1:1:1:1:1的碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。In some specific examples, the composition of the silicon carbide cladding connection material includes zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide in a molar ratio of 1:1:1:1:1, or a molar ratio of Zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide in a molar ratio of 1:1:1:1:1, or zirconium carbide, titanium carbide, hafnium carbide, carbide in a molar ratio of 1:1:1:1:1 Tantalum and vanadium carbide.
在其中一些具体的示例中,所述碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨的粒径分别(各自独立地)为0.01μm~10μm。具体地,所述粒径包括但不限于:0.01μm、0.05μm、0.1μm、0.2μm、0.5μm、1μm、3μm、5μm、7μm、9μm、10μm或前述任两个数值组成的范围。In some specific examples, the particle sizes of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide and tungsten carbide are (each independently) 0.01 μm to 10 μm. . Specifically, the particle diameter includes but is not limited to: 0.01 μm, 0.05 μm, 0.1 μm, 0.2 μm, 0.5 μm, 1 μm, 3 μm, 5 μm, 7 μm, 9 μm, 10 μm or a range consisting of any two of the aforementioned values.
在其中一些具体的示例中,所述碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨的粒径相同。In some specific examples, the particle sizes of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide and tungsten carbide are the same.
本申请还提供一种碳化硅包壳连接材料的制备方法,包括如下步骤:This application also provides a method for preparing a silicon carbide cladding connection material, which includes the following steps:
将碳化硅包壳连接材料的各组成混合后进行球磨处理;所述碳化硅包壳连接材料的组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。The components of the silicon carbide cladding connecting material are mixed and then ball milled; the components of the silicon carbide cladding connecting material include titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, and molybdenum carbide. and at least five of tungsten carbide.
可以理解地,所述碳化硅包壳连接材料的组成与上述碳化硅包壳连接材料具有类似的技术方案和优点,在此不再赘述。It can be understood that the composition of the silicon carbide cladding connection material has similar technical solutions and advantages to the above-mentioned silicon carbide cladding connection material, and will not be described again here.
不作限制地,球磨处理的方式为干式球磨、湿法球磨、高能球磨中的一种或多种的组合。Without limitation, the method of ball milling is one or a combination of dry ball milling, wet ball milling, and high-energy ball milling.
在其中一些具体的示例中,所述球磨处理的条件包括:球磨介质为氮化硅磨球。In some specific examples, the conditions for the ball milling process include: the ball milling medium is silicon nitride grinding balls.
在其中一些具体的示例中,所述球磨处理的条件包括:球磨液体为丙酮。In some specific examples, the conditions for the ball milling treatment include: the ball milling liquid is acetone.
在其中一些具体的示例中,所述球磨处理的条件包括:球磨转数为300~500r/min。具体地,球磨转数包括但不限于:300r/min、350r/min、380r/min、400r/min、420r/min、450r/min、500r/min或前述任两个数值组成的范围。In some specific examples, the conditions for the ball milling treatment include: the ball milling rotation speed is 300 to 500 r/min. Specifically, the ball mill rotation speed includes but is not limited to: 300r/min, 350r/min, 380r/min, 400r/min, 420r/min, 450r/min, 500r/min or a range consisting of any two of the aforementioned values.
在其中一些具体的示例中,所述球磨处理的条件包括:球磨时间为20h~30h。具体地,球磨时间包括但不限于:20h、21h、22h、23h、24h、25h、26h、27h、28h、29h、30h或前述任两个数值组成的范围。In some specific examples, the conditions for the ball milling treatment include: the ball milling time is 20h to 30h. Specifically, the ball milling time includes but is not limited to: 20h, 21h, 22h, 23h, 24h, 25h, 26h, 27h, 28h, 29h, 30h or a range consisting of any two of the aforementioned values.
在其中一些具体的示例中,球磨处理结束后,还包括干燥的步骤。In some of these specific examples, after the ball milling process is completed, a drying step is also included.
本申请还提供一种碳化硅陶瓷连接件的制作方法,采用如上所述的碳化硅包壳连接材料或如上所述制备方法制备得到的碳化硅包壳连接材料进行连接。The present application also provides a method for making silicon carbide ceramic connectors, using the silicon carbide cladding connecting material as mentioned above or the silicon carbide cladding connecting material prepared by the above preparation method for connection.
在其中一些具体的示例中,所述的碳化硅陶瓷连接件的制作方法包括如下步骤:In some specific examples, the manufacturing method of silicon carbide ceramic connectors includes the following steps:
S1:将所述碳化硅包壳连接材料置于待连接的碳化硅陶瓷之间,制备预制件;S1: Place the silicon carbide cladding connecting material between the silicon carbide ceramics to be connected to prepare a preform;
S2:对所述预制件进行热处理,制备所述碳化硅陶瓷连接件。S2: Perform heat treatment on the preform to prepare the silicon carbide ceramic connector.
具体地,步骤S1中:Specifically, in step S1:
在其中一些具体的示例中,将所述碳化硅包壳连接材料置于待连接的碳化硅陶瓷之间的方式包括流延、浆料和铺粉中的一种或多种。In some specific examples, the method of placing the silicon carbide cladding connecting material between the silicon carbide ceramics to be connected includes one or more of casting, slurry and powder spreading.
在其中一些具体的示例中,预制件呈三明治结构。In some of these specific examples, the prefabricated parts are in a sandwich structure.
具体地,步骤S2中:Specifically, in step S2:
在其中一些具体的示例中,所述热处理的条件包括:温度为1800℃~2200℃。具体地,温度包括但 不限于:1800℃、1810℃、1850℃、1900℃、2000℃、2100℃、2200℃或前述任两个数值组成的范围。In some specific examples, the heat treatment conditions include: a temperature of 1800°C to 2200°C. Specifically, the temperature includes but Not limited to: 1800℃, 1810℃, 1850℃, 1900℃, 2000℃, 2100℃, 2200℃ or the range consisting of any two of the aforementioned values.
在其中一些具体的示例中,所述热处理的条件包括:压力为20MPa~35MPa。具体地,压力包括但不限于:20MPa、21MPa、22MPa、23MPa、24MPa、25MPa、26MPa、27MPa、28MPa、29MPa、30MPa、31MPa、32MPa、33MPa、34MPa、35MPa或前述任两个数值组成的范围。可以理解地,该压力为机械加压。In some specific examples, the heat treatment conditions include: a pressure of 20MPa to 35MPa. Specifically, the pressure includes but is not limited to: 20MPa, 21MPa, 22MPa, 23MPa, 24MPa, 25MPa, 26MPa, 27MPa, 28MPa, 29MPa, 30MPa, 31MPa, 32MPa, 33MPa, 34MPa, 35MPa or a range consisting of any two of the aforementioned values. Understandably, this pressure is mechanical pressure.
在其中一些具体的示例中,所述热处理的步骤如下:In some specific examples, the heat treatment steps are as follows:
以10~15℃/min的升温速率升温至1800℃~2200℃,在1800℃~2200℃保温1h~2h,保温结束后以10~15℃/min的降温速率对称降温。Raise the temperature to 1800℃~2200℃ at a heating rate of 10~15℃/min, keep it at 1800℃~2200℃ for 1h~2h, and then cool down symmetrically at a cooling rate of 10~15℃/min after the insulation.
具体地,升温速率包括但不限于:10℃/min、11℃/min、12℃/min、13℃/min、14℃/min、15℃/min。降温速率包括但不限于:10℃/min、11℃/min、12℃/min、13℃/min、14℃/min、15℃/min或前述任两个数值组成的范围。Specifically, the heating rate includes but is not limited to: 10°C/min, 11°C/min, 12°C/min, 13°C/min, 14°C/min, and 15°C/min. The cooling rate includes but is not limited to: 10°C/min, 11°C/min, 12°C/min, 13°C/min, 14°C/min, 15°C/min or a range consisting of any two of the aforementioned values.
具体地,保温时间包括但不限于:1h、1.5h、2h或前述任两个数值组成的范围。Specifically, the holding time includes but is not limited to: 1 h, 1.5 h, 2 h or a range consisting of any two of the aforementioned values.
在其中一些具体的示例中,所述热处理在气氛或真空中进行,所述气氛为氩气、氦气、氮气和空气中的一种或多种。In some specific examples, the heat treatment is performed in an atmosphere or vacuum, and the atmosphere is one or more of argon, helium, nitrogen and air.
本申请还提供一种碳化硅陶瓷连接件,通过如上所述制作方法制作得到。This application also provides a silicon carbide ceramic connector, which is produced by the above-mentioned production method.
本申请还一种器件包壳,包括如上所述的碳化硅陶瓷连接件。不作限制地,器件包壳可举例如核用包壳等。This application also provides a device enclosure, including the silicon carbide ceramic connector as mentioned above. Without limitation, the device cladding may include, for example, a nuclear cladding.
以下为具体的实施例,如无特别说明,实施例中采用的原料均为市售产品。The following are specific examples. Unless otherwise specified, the raw materials used in the examples are all commercially available products.
实施例1Example 1
本实施例为一种碳化硅陶瓷连接件的制作方法,步骤如下:This embodiment is a method for manufacturing a silicon carbide ceramic connector. The steps are as follows:
(1)碳化硅包壳连接材料制备:(1) Preparation of silicon carbide cladding connection material:
采用碳化锆(0.1μm)、碳化钛(0.1μm)、碳化铌(0.1μm)、碳化钽(0.1μm)和碳化钼(0.1μm)作为原料粉体,粉体摩尔比例为1:1:1:1:1,将以上粉体按照该摩尔比例在行星球磨中进行球磨,球磨转数为400r/min,球磨时间为24h,球磨介质为氮化硅磨球,球磨液体为丙酮,通过旋转蒸发将以上浆料中丙酮和混合粉体分离,再将以上混合粉体烘干后得到干燥混合粉体,即碳化硅包壳连接材料。Zirconium carbide (0.1μm), titanium carbide (0.1μm), niobium carbide (0.1μm), tantalum carbide (0.1μm) and molybdenum carbide (0.1μm) are used as raw material powders, and the molar ratio of the powders is 1:1:1 : 1:1, the above powder is ball milled in a planetary ball mill according to this molar ratio, the ball milling speed is 400r/min, the ball milling time is 24h, the ball milling medium is silicon nitride grinding ball, the ball milling liquid is acetone, and it is evaporated by rotary Separate acetone and mixed powder in the above slurry, and then dry the above mixed powder to obtain dry mixed powder, that is, silicon carbide cladding connecting material.
(2)封接:(2)Sealing:
将步骤(1)制备的碳化硅包壳连接材料置于碳化硅陶瓷材料之间形成三明治结构,然后将以上三明治结构置于烧结炉中进行连接,连接工艺为:以10℃/min升温速率升温至1800℃,在1800℃保温2h,保温结束后以10℃/min的降温速率对称降温,连接气氛为氩气气氛,保温阶段保持30MPa的机械加压。通过以上工艺制备得到的碳化硅陶瓷连接头,其中连接层的组分为(Zr0.2Ti0.2Nb0.2Ta0.2Mo0.2)C。The silicon carbide cladding connection material prepared in step (1) is placed between silicon carbide ceramic materials to form a sandwich structure, and then the above sandwich structure is placed in a sintering furnace for connection. The connection process is: heating at a heating rate of 10°C/min to 1800°C, and hold at 1800°C for 2 hours. After the heat preservation is completed, the temperature is symmetrically cooled at a cooling rate of 10°C/min. The connection atmosphere is an argon atmosphere, and the mechanical pressure of 30MPa is maintained during the heat preservation stage. In the silicon carbide ceramic connector prepared through the above process, the composition of the connection layer is (Zr 0.2 Ti 0.2 Nb 0.2 Ta 0.2 Mo 0.2 )C.
上述碳化硅陶瓷连接头中,室温剪切强度为80MPa,1200℃下高温剪切强度达到90MPa,接头残余应力为50MPa,在360℃/18.6MPa水蒸气环境下腐蚀30天后重量变化小于2mg/dm2Among the above-mentioned silicon carbide ceramic connectors, the shear strength at room temperature is 80MPa, the high-temperature shear strength at 1200℃ reaches 90MPa, the residual stress of the joint is 50MPa, and the weight change after corrosion in a water vapor environment of 360℃/18.6MPa for 30 days is less than 2mg/dm 2 .
实施例2Example 2
本实施例为一种碳化硅陶瓷连接件的制作方法,步骤如下:This embodiment is a method for manufacturing a silicon carbide ceramic connector. The steps are as follows:
(1)碳化硅包壳连接材料制备:(1) Preparation of silicon carbide cladding connection material:
采用碳化锆(10μm)、碳化钛(10μm)、碳化铌(10μm)、碳化钽(10μm)和碳化钼(10μm)作为原料粉体,粉体摩尔比例为1:1:1:1:1,将以上粉体按照该摩尔比例在行星球磨中进行球磨,球磨转数为400r/min,球磨时间为24h,球磨介质为氮化硅磨球,球磨液体为丙酮,通过旋转蒸发将以上 浆料中丙酮和混合粉体分离,再将以上混合粉体烘干后得到干燥混合粉体,即碳化硅包壳连接材料。Zirconium carbide (10μm), titanium carbide (10μm), niobium carbide (10μm), tantalum carbide (10μm) and molybdenum carbide (10μm) are used as raw material powders. The molar ratio of the powders is 1:1:1:1:1. The above powder is ball milled in a planetary ball mill according to the molar ratio. The ball milling speed is 400r/min, the ball milling time is 24h, the ball milling medium is silicon nitride grinding ball, and the ball milling liquid is acetone. The above powder is milled by rotary evaporation. The acetone and mixed powder in the slurry are separated, and then the above mixed powder is dried to obtain dry mixed powder, that is, silicon carbide cladding connecting material.
(2)封接:(2)Sealing:
将步骤(1)制备的碳化硅包壳连接材料置于碳化硅陶瓷材料之间形成三明治结构,然后将以上三明治结构置于烧结炉中进行连接,连接工艺为:以15℃/min升温速率升温至2200℃,在2200℃保温1h,保温结束后以15℃/min的降温速率对称降温,连接气氛为氩气气氛,保温阶段保持30MPa的机械加压。通过以上工艺制备得到的碳化硅陶瓷连接头,其中连接层的组分为(Zr0.2Ti0.2Nb0.2Ta0.2Mo0.2)C。The silicon carbide cladding connection material prepared in step (1) is placed between silicon carbide ceramic materials to form a sandwich structure, and then the above sandwich structure is placed in a sintering furnace for connection. The connection process is: heating at a heating rate of 15°C/min to 2200°C, and hold at 2200°C for 1 hour. After the heat preservation is completed, the temperature is symmetrically cooled at a cooling rate of 15°C/min. The connection atmosphere is an argon atmosphere, and the mechanical pressure of 30MPa is maintained during the heat preservation stage. In the silicon carbide ceramic connector prepared through the above process, the composition of the connection layer is (Zr 0.2 Ti 0.2 Nb 0.2 Ta 0.2 Mo 0.2 )C.
上述碳化硅陶瓷连接头中,室温剪切强度为90MPa,1200℃下高温剪切强度达到100MPa,接头残余应力为60MPa,在360℃/18.6MPa水蒸气环境下腐蚀30天后重量变化小于1mg/dm2Among the above-mentioned silicon carbide ceramic connectors, the shear strength at room temperature is 90MPa, the high-temperature shear strength at 1200℃ reaches 100MPa, the residual stress of the joint is 60MPa, and the weight change after corrosion in a water vapor environment of 360℃/18.6MPa for 30 days is less than 1mg/dm 2 .
实施例3Example 3
本实施例为一种碳化硅陶瓷连接件的制作方法,步骤如下:This embodiment is a method for manufacturing a silicon carbide ceramic connector. The steps are as follows:
(1)碳化硅包壳连接材料制备:(1) Preparation of silicon carbide cladding connection material:
采用碳化锆(5μm)、碳化钛(5μm)、碳化铌(5μm)、碳化钽(5μm)和碳化钼(5μm)作为原料粉体,粉体摩尔比例为1:1:1:1:1,将以上粉体按照该摩尔比例在行星球磨中进行球磨,球磨转数为400r/min,球磨时间为24h,球磨介质为氮化硅磨球,球磨液体为丙酮,通过旋转蒸发将以上浆料中丙酮和混合粉体分离,再将以上混合粉体烘干后得到干燥混合粉体,即碳化硅包壳连接材料。Zirconium carbide (5μm), titanium carbide (5μm), niobium carbide (5μm), tantalum carbide (5μm) and molybdenum carbide (5μm) are used as raw material powders. The molar ratio of the powders is 1:1:1:1:1. The above powder is ball milled in a planetary ball mill according to the molar ratio. The ball milling speed is 400r/min, the ball milling time is 24h, the ball milling medium is silicon nitride grinding ball, and the ball milling liquid is acetone. The above slurry is removed by rotary evaporation. Acetone and mixed powder are separated, and then the above mixed powder is dried to obtain dry mixed powder, that is, silicon carbide cladding connecting material.
(2)封接:(2)Sealing:
将步骤(1)制备的碳化硅包壳连接材料置于碳化硅陶瓷材料之间形成三明治结构,然后将以上三明治结构置于烧结炉中进行连接,连接工艺为:以15℃/min升温速率升温至2000℃,在2000℃保温1.5h,保温结束后以15℃/min的降温速率对称降温,连接气氛为氩气气氛,保温阶段保持30MPa的机械加压。通过以上工艺制备得到的碳化硅陶瓷连接头,其中连接层的组分为(Zr0.2Ti0.2Nb0.2Ta0.2Mo0.2)C。The silicon carbide cladding connection material prepared in step (1) is placed between silicon carbide ceramic materials to form a sandwich structure, and then the above sandwich structure is placed in a sintering furnace for connection. The connection process is: heating at a heating rate of 15°C/min to 2000°C, and hold at 2000°C for 1.5 hours. After the heat preservation is completed, the temperature is symmetrically cooled at a cooling rate of 15°C/min. The connection atmosphere is an argon atmosphere, and the mechanical pressure of 30MPa is maintained during the heat preservation stage. In the silicon carbide ceramic connector prepared through the above process, the composition of the connection layer is (Zr 0.2 Ti 0.2 Nb 0.2 Ta 0.2 Mo 0.2 )C.
上述碳化硅陶瓷连接头中,室温剪切强度为85MPa,1200℃下高温剪切强度达到90MPa,接头残余应力为55MPa,在360℃/18.6MPa水蒸气环境下腐蚀30天后重量变化小于1.5mg/dm2Among the above-mentioned silicon carbide ceramic connectors, the shear strength at room temperature is 85MPa, the high-temperature shear strength at 1200℃ reaches 90MPa, the residual stress of the joint is 55MPa, and the weight change after corrosion in a water vapor environment of 360℃/18.6MPa for 30 days is less than 1.5mg/ dm2 .
实施例4Example 4
本实施例为一种碳化硅陶瓷连接件的制作方法,步骤如下:This embodiment is a method for manufacturing a silicon carbide ceramic connector. The steps are as follows:
(1)连接材料制备:(1) Preparation of connection materials:
采用碳化锆(0.01μm)、碳化钛(0.01μm)、碳化铪(0.01μm)、碳化钽(0.01μm)和碳化钨(0.01μm)作为原料粉体,粉体摩尔比例为1:1:1:1:1,将以上粉体按照该摩尔比例在行星球磨中进行球磨,球磨转数为400r/min,球磨时间为24h,球磨介质为氮化硅磨球,球磨液体为丙酮,通过旋转蒸发将以上浆料中丙酮和混合粉体分离,再将以上混合粉体烘干后得到干燥混合粉体,即连接材料。Zirconium carbide (0.01μm), titanium carbide (0.01μm), hafnium carbide (0.01μm), tantalum carbide (0.01μm) and tungsten carbide (0.01μm) are used as raw material powders, and the molar ratio of the powders is 1:1:1 : 1:1, the above powder is ball milled in a planetary ball mill according to this molar ratio, the ball milling speed is 400r/min, the ball milling time is 24h, the ball milling medium is silicon nitride grinding ball, the ball milling liquid is acetone, and it is evaporated by rotary Separate the acetone and mixed powder in the above slurry, and then dry the above mixed powder to obtain dry mixed powder, that is, the connecting material.
(2)封接:(2)Sealing:
将步骤(1)制备的连接材料置于碳化硅陶瓷材料之间形成三明治结构,然后将以上三明治结构置于烧结炉中进行连接,连接工艺为:以15℃/min升温速率升温至1800℃,在1800℃保温1h,保温结束后以15℃/min的降温速率对称降温,连接气氛为氩气气氛,保温阶段保持30MPa的机械加压。通过以上工艺制备得到的碳化硅陶瓷连接头,其中连接层的组分为(Zr0.2Ti0.2Hf0.2Ta0.2W0.2)C。The connection material prepared in step (1) is placed between silicon carbide ceramic materials to form a sandwich structure, and then the above sandwich structure is placed in a sintering furnace for connection. The connection process is: heating to 1800°C at a heating rate of 15°C/min. Incubate at 1800℃ for 1 hour. After the insulation is completed, the temperature is symmetrically cooled at a cooling rate of 15℃/min. The connection atmosphere is an argon atmosphere. The mechanical pressure of 30MPa is maintained during the insulation period. In the silicon carbide ceramic connector prepared through the above process, the composition of the connection layer is (Zr 0.2 Ti 0.2 Hf 0.2 Ta 0.2 W 0.2 )C.
上述碳化硅陶瓷连接头中,室温剪切强度为80MPa,1200℃下高温剪切强度达到95MPa,接头残余应力为40MPa,在360℃/18.6MPa水蒸气环境下腐蚀30天后重量变化小于1.5mg/dm2Among the above-mentioned silicon carbide ceramic connectors, the shear strength at room temperature is 80MPa, the high-temperature shear strength at 1200℃ reaches 95MPa, the residual stress of the joint is 40MPa, and the weight change after corrosion in a water vapor environment of 360℃/18.6MPa for 30 days is less than 1.5mg/ dm2 .
实施例5Example 5
本实施例为一种碳化硅陶瓷连接件的制作方法,步骤如下:This embodiment is a method for manufacturing a silicon carbide ceramic connector. The steps are as follows:
(1)连接材料制备:(1) Preparation of connection materials:
采用碳化锆(0.1μm)、碳化钛(0.1μm)、碳化铪(0.1μm)、碳化钽(0.1μm)和碳化钒(0.1μm)作为原料粉体,粉体摩尔比例为1:1:1:1:1,将以上粉体按照该摩尔比例在行星球磨中进行球磨,球磨转数为400r/min,球磨时间为24h,球磨介质为氮化硅磨球,球磨液体为丙酮,通过旋转蒸发将以上浆料中丙酮和混合粉体分离,再将以上混合粉体烘干后得到干燥混合粉体,即连接材料。Zirconium carbide (0.1μm), titanium carbide (0.1μm), hafnium carbide (0.1μm), tantalum carbide (0.1μm) and vanadium carbide (0.1μm) are used as raw material powders, and the molar ratio of the powders is 1:1:1 : 1:1, the above powder is ball milled in a planetary ball mill according to this molar ratio, the ball milling speed is 400r/min, the ball milling time is 24h, the ball milling medium is silicon nitride grinding ball, the ball milling liquid is acetone, and it is evaporated by rotary Separate the acetone and mixed powder in the above slurry, and then dry the above mixed powder to obtain dry mixed powder, that is, the connecting material.
(2)封接:(2)Sealing:
将步骤(1)制备的连接材料置于碳化硅陶瓷材料之间形成三明治结构,然后将以上三明治结构置于烧结炉中进行连接,连接工艺为:以15℃/min升温速率升温至1900℃,在1900℃保温1h,保温结束后以15℃/min的降温速率对称降温,连接气氛为氩气气氛,保温阶段保持20MPa的机械加压。通过以上工艺制备得到的碳化硅陶瓷连接头,其中连接层的组分为(Zr0.2Ti0.2Hf0.2Ta0.2V0.2)C。The connection material prepared in step (1) is placed between silicon carbide ceramic materials to form a sandwich structure, and then the above sandwich structure is placed in a sintering furnace for connection. The connection process is: heating to 1900°C at a heating rate of 15°C/min. Incubate at 1900℃ for 1 hour. After the insulation is completed, the temperature is symmetrically cooled at a cooling rate of 15℃/min. The connection atmosphere is an argon atmosphere. The mechanical pressure of 20MPa is maintained during the insulation period. In the silicon carbide ceramic connector prepared through the above process, the composition of the connection layer is (Zr 0.2 Ti 0.2 Hf 0.2 Ta 0.2 V 0.2 )C.
上述碳化硅陶瓷连接头中,室温剪切强度为95MPa,1200℃下高温剪切强度达到100MPa,接头残余应力为50MPa,在360℃/18.6MPa水蒸气环境下腐蚀30天后重量变化小于1mg/dm2Among the above-mentioned silicon carbide ceramic connectors, the shear strength at room temperature is 95MPa, the high-temperature shear strength at 1200℃ reaches 100MPa, the residual stress of the joint is 50MPa, and the weight change after corrosion in a water vapor environment of 360℃/18.6MPa for 30 days is less than 1mg/dm 2 .
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims (16)

  1. 一种碳化硅包壳连接材料,所述碳化硅包壳连接材料的组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。A silicon carbide cladding connecting material, the composition of the silicon carbide cladding connecting material includes at least five of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide and tungsten carbide. kind.
  2. 根据权利要求1所述的碳化硅包壳连接材料,其特征在于,所述碳化硅包壳连接材料的组成包括碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The silicon carbide cladding connection material according to claim 1, wherein the composition of the silicon carbide cladding connection material includes zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;or includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide;
    或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。Or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide.
  3. 根据权利要求1或2所述的碳化硅包壳连接材料,其特征在于,所述碳化硅包壳连接材料的组成包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The silicon carbide cladding connection material according to claim 1 or 2, characterized in that the composition of the silicon carbide cladding connection material includes a molar ratio of (0.5~1.5): (0.5~1.5): (0.5~1.5 ): (0.5~1.5): (0.5~1.5) zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;Or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide in a molar ratio of (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5);
    或包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。Or it includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide in a molar ratio of (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5).
  4. 根据权利要求1~3任一项所述的碳化硅包壳连接材料,其特征在于,所述碳化硅包壳连接材料的组成包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The silicon carbide cladding connecting material according to any one of claims 1 to 3, characterized in that the composition of the silicon carbide cladding connecting material includes a molar ratio of (0.8~1.2):(0.8~1.2):( 0.8~1.2):(0.8~1.2):(0.8~1.2) zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;Or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide in a molar ratio of (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2);
    或包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。Or it includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide in a molar ratio of (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2).
  5. 根据权利要求1~4任一项所述的碳化硅包壳连接材料,其特征在于,所述碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨的粒径分别独立地为0.01μm~10μm。The silicon carbide cladding connection material according to any one of claims 1 to 4, characterized in that the titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide and carbide The particle diameters of tungsten are independently 0.01 μm to 10 μm.
  6. 一种碳化硅包壳连接材料的制备方法,包括如下步骤:A method for preparing silicon carbide cladding connection material, including the following steps:
    将碳化硅包壳连接材料的各组成混合后进行球磨处理;所述碳化硅包壳连接材料的各组成包括碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨中的至少五种。The components of the silicon carbide cladding connecting material are mixed and then ball milled; the components of the silicon carbide cladding connecting material include titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, carbide At least five of molybdenum and tungsten carbide.
  7. 根据权利要求6所述的碳化硅包壳连接材料的制备方法,其特征在于,所述球磨处理的条件包括:球磨介质为氮化硅磨球,球磨液体为丙酮,球磨转数为300~500r/min,球磨时间为20h~30h。The preparation method of silicon carbide cladding connection material according to claim 6, characterized in that the conditions of the ball milling treatment include: the ball milling medium is silicon nitride grinding ball, the ball milling liquid is acetone, and the ball milling rotation speed is 300-500r /min, the ball milling time is 20h~30h.
  8. 根据权利要求6或7所述的碳化硅包壳连接材料的制备方法,其特征在于,所述碳化硅包壳连接材料的各组成包括碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The preparation method of silicon carbide cladding connection material according to claim 6 or 7, characterized in that each component of the silicon carbide cladding connection material includes zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;or includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide;
    或包括碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。Or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide.
  9. 根据权利要求6~8任一项所述的碳化硅包壳连接材料的制备方法,其特征在于,所述碳化硅包壳连接材料的各组成包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The method for preparing a silicon carbide cladding connection material according to any one of claims 6 to 8, characterized in that each component of the silicon carbide cladding connection material includes a molar ratio of (0.5~1.5): (0.5~ 1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5) zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;Or it includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide in a molar ratio of (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5);
    或包括摩尔比为(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5):(0.5~1.5)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。 Or it includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide in a molar ratio of (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5): (0.5~1.5).
  10. 根据权利要求6~9任一项所述的碳化硅包壳连接材料的制备方法,其特征在于,所述碳化硅包壳连接材料的各组成包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铌、碳化钽和碳化钼;The method for preparing a silicon carbide cladding connection material according to any one of claims 6 to 9, characterized in that each composition of the silicon carbide cladding connection material includes a molar ratio of (0.8~1.2): (0.8~ 1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2) zirconium carbide, titanium carbide, niobium carbide, tantalum carbide and molybdenum carbide;
    或包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钨;Or include zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and tungsten carbide in a molar ratio of (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2);
    或包括摩尔比为(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2):(0.8~1.2)的碳化锆、碳化钛、碳化铪、碳化钽和碳化钒。Or it includes zirconium carbide, titanium carbide, hafnium carbide, tantalum carbide and vanadium carbide in a molar ratio of (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2): (0.8~1.2).
  11. 根据权利要求6~10任一项所述的碳化硅包壳连接材料的制备方法,其特征在于,所述碳化钛、碳化锆、碳化铪、碳化钒、碳化铌、碳化钽、碳化铬、碳化钼和碳化钨的粒径分别独立地为0.01μm~10μm。The preparation method of silicon carbide cladding connecting material according to any one of claims 6 to 10, characterized in that the titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, carbide The particle diameters of molybdenum and tungsten carbide are each independently 0.01 μm to 10 μm.
  12. 一种碳化硅陶瓷连接件的制作方法,采用权利要求1~5任一项所述的碳化硅包壳连接材料或权利要求6~11任一项所述的制备方法制备得到的碳化硅包壳连接材料进行连接。A method for making silicon carbide ceramic connectors, using the silicon carbide cladding connecting material described in any one of claims 1 to 5 or the silicon carbide cladding prepared by the preparation method described in any one of claims 6 to 11 connection material.
  13. 根据权利要求12所述的碳化硅陶瓷连接件的制作方法,其特征在于,包括如下步骤:The manufacturing method of silicon carbide ceramic connector according to claim 12, characterized in that it includes the following steps:
    将所述碳化硅包壳连接材料置于待连接的碳化硅陶瓷之间,制备预制件;Place the silicon carbide cladding connecting material between the silicon carbide ceramics to be connected to prepare a preform;
    对所述预制件进行热处理,制备所述碳化硅陶瓷连接件。The preform is heat treated to prepare the silicon carbide ceramic connector.
  14. 根据权利要求13所述的碳化硅陶瓷连接件的制作方法,其特征在于,所述热处理的条件包括:温度为1800℃~2200℃,压力为20MPa~35MPa。The manufacturing method of silicon carbide ceramic connectors according to claim 13, wherein the heat treatment conditions include: a temperature of 1800°C to 2200°C and a pressure of 20MPa to 35MPa.
  15. 一种碳化硅陶瓷连接件,通过权利要求12~14任一项所述的制作方法制作得到。A silicon carbide ceramic connector produced by the production method described in any one of claims 12 to 14.
  16. 一种器件包壳,包括权利要求15所述的碳化硅陶瓷连接件。 A device casing includes the silicon carbide ceramic connector according to claim 15.
PCT/CN2023/074180 2022-06-17 2023-02-02 Silicon carbide cladding connection material, silicon carbide ceramic connector and manufacturing method therefor, and device housing WO2023241059A1 (en)

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