WO2023240940A1 - Rotary extrusion device, and composite additive manufacturing system and method - Google Patents

Rotary extrusion device, and composite additive manufacturing system and method Download PDF

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Publication number
WO2023240940A1
WO2023240940A1 PCT/CN2022/136104 CN2022136104W WO2023240940A1 WO 2023240940 A1 WO2023240940 A1 WO 2023240940A1 CN 2022136104 W CN2022136104 W CN 2022136104W WO 2023240940 A1 WO2023240940 A1 WO 2023240940A1
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WIPO (PCT)
Prior art keywords
extrusion
rotary
additive manufacturing
head
extrusion head
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PCT/CN2022/136104
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French (fr)
Chinese (zh)
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毕贵军
陈立佳
曹立超
张理
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广东省科学院智能制造研究所
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Publication of WO2023240940A1 publication Critical patent/WO2023240940A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/60Planarisation devices; Compression devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the present invention relates to the field of mechanical processing technology, and specifically to a rotary extrusion device, a composite additive manufacturing system and a method.
  • additive manufacturing technology can use different energy sources to melt materials and is not limited by factors such as the melting point of the material, it has high advantages in the field of preparing special-shaped materials.
  • Most additive manufacturing technologies use the method of depositing materials layer by layer. After the material is formed, the microstructure will form a preferential orientation along the deposition direction, causing the material to be anisotropic and affecting the performance of the material.
  • the materials are mainly subjected to post-processing methods such as rolling and heat treatment.
  • the post-processing method of rolling can use large deformation to destroy the internal structure of the material and eliminate the preferred orientation.
  • the performance of the material can often be improved with appropriate heat treatment processes.
  • the problem solved by the invention is to solve the problems of complex preparation process, expensive manufacturing equipment and high cost when modifying special-shaped materials in additive manufacturing.
  • the present invention provides a rotary extrusion device for composite additive manufacturing, including a rotary extrusion head and a driving mechanism connected to the rotary extrusion head.
  • the rotary extrusion head includes a connecting shaft, An axle seat and an extrusion head.
  • One end of the connecting shaft is connected to the extrusion head.
  • the axle seat extends outwardly around the circumferential direction of the connecting shaft.
  • a step section is provided on the connecting shaft. The step section is arranged close to the extrusion head, and the end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head;
  • the drive mechanism includes a rotation drive unit, and the rotation drive unit is connected to the extrusion head.
  • the connecting shaft is connected to drive the extrusion head to rotate and extrud the material.
  • the extrusion head includes an extrusion end portion, and the extrusion end portion is smooth.
  • a guide groove is provided on the extrusion end, and the guide groove cooperates with the rotation drive unit to drive the guide groove to guide the material to the center of the extrusion end during rotation.
  • the guide groove includes a threaded groove and/or a cross groove.
  • the advantage of the rotary extrusion device of the present invention over the prior art is that the present invention connects the driving mechanism and the extrusion head through a connecting shaft to drive the extrusion head, and realizes the connection and positioning of the connecting shaft through the shaft seat.
  • the connection stability between the connecting shaft and the driving mechanism is arranged close to the extrusion head, and the end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head, which is beneficial to the passage from the driving mechanism through the connecting shaft to the extrusion head.
  • the conduction of the extrusion force improves the stability of the device; the rotation drive unit is connected to the connecting shaft to drive the extrusion head to rotate and extrud the material in the composite additive manufacturing process, achieving small deformation in the composite additive manufacturing process. Processing is conducive to eliminating the preferred orientation of materials and corresponding components, refining the organizational structure of materials and corresponding components, and improving the mechanical properties of materials and corresponding components.
  • the invention also provides a composite additive manufacturing system, which includes the rotary extrusion device and a material melting device.
  • the material melting device includes a cladding head and a material supply mechanism.
  • the cladding head is used to melt the The material supplied by the material supply mechanism, the rotary extrusion head of the rotary extrusion device is used to rotary extrusion of the melted material.
  • the material includes at least one of pure metal, alloy, and metal matrix composite material containing reinforcing materials.
  • the composite additive manufacturing system also includes a CNC machine tool and a milling head, and the CNC machine tool is connected to the rotating extrusion device, the cladding head and/or the milling head respectively; or it also includes a single /Dual robots, the single/double robots are respectively connected to the rotary extrusion device, the cladding head and/or the milling head.
  • the advantage of the composite additive manufacturing system of the present invention over the existing technology is that the present invention introduces a rotary extrusion device into the composite additive manufacturing system and cooperates with the material melting device to supply the melted material through the cladding head
  • the material supplied by the mechanism, the rotating extrusion head of the rotating extrusion device rotates and extrudes the melted material to achieve additive manufacturing, ensuring a near-net shape in the composite additive manufacturing process and avoiding the destruction of the material structure after using large deformations. and size problems, and the equipment of the present invention has a simple structure, convenient processing, and low cost.
  • the materials processed by the composite additive manufacturing system are conducive to eliminating the preferred orientation of the materials, and make the materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
  • the invention also provides a composite additive manufacturing method, which performs composite additive manufacturing according to the composite additive manufacturing system, including the following steps:
  • the deposited layer of the material is subjected to rotary extrusion processing by a rotary extrusion device;
  • the rotary extrusion processing of the deposited layer of the material includes:
  • a rotary extrusion head with a smooth extrusion end is used for rotary extrusion;
  • a rotary extrusion head with a guide groove structure may be directly used to perform rotary extrusion on the surface of the deposition layer of the material.
  • the pressure range during the rotary extrusion is 200-12000N, and the rotation speed is 1000-20000r/min.
  • the advantage of the composite additive manufacturing method of the present invention over the existing technology is that the present invention achieves a multi-dimensional material structure with small deformation by rotating and extruding the deposition layer of the material during the deposition process of the composite additive manufacturing.
  • the adjustment retains the one-time near-net shape of the composite additive manufacturing material, and avoids the problem of damaging the material structure and size after large deformation in traditional manufacturing methods.
  • the process is simple and the cost is low.
  • the present invention adopts the method along the additive manufacturing process.
  • the deposited layer is rotated and extruded, eliminating the preferred orientation of the material, so that the resulting additive manufacturing materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
  • Figure 1 is a schematic structural diagram of a composite additive manufacturing system including dual robots in an embodiment of the present invention
  • Figure 2 is a schematic structural diagram of a smooth rotating extrusion head in an embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of a rotary extrusion head with guide grooves in an embodiment of the present invention
  • Figure 4 is a schematic diagram 2 of the structure of a rotary extrusion head with guide grooves in an embodiment of the present invention
  • Figure 5 is a structural schematic view three of a rotary extrusion head with guide grooves in an embodiment of the present invention.
  • Figure 6 is a three-dimensional structural view of a rotary extrusion head with guide grooves in an embodiment of the present invention
  • Figure 7 is an EBSD diagram of the extruded sample in Example 1 of the present invention.
  • Figure 8 is an EBSD diagram of the unextruded sample in Example 1 of the present invention.
  • Figure 9 is an SEM image of the extruded sample in Example 2 of the present invention.
  • Figure 10 is an SEM image of the unextruded sample in Example 2 of the present invention.
  • Figure 11 is a schematic structural diagram of a composite additive manufacturing system including a CNC machine tool in an embodiment of the present invention
  • Figure 12 is a schematic structural diagram of a composite additive manufacturing system including a single robot in an embodiment of the present invention.
  • a rotary extrusion device for composite additive manufacturing, including a rotary extrusion head and a driving mechanism connected to the rotary extrusion head.
  • the rotary extrusion head includes a connection The shaft, the shaft seat and the extrusion head, one end of the connecting shaft is connected to the extrusion head, the shaft seat extends outward around the circumference of the connecting shaft, the connecting shaft is provided with a step section, and the step section is set close to the extrusion head, and The end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head;
  • the driving mechanism includes a rotary drive unit, which is connected to the connecting shaft to drive the extrusion head to rotate and extrud the material.
  • the embodiment of the present invention connects the driving mechanism and the extrusion head through a connecting shaft to drive the extrusion head, and realizes the connection and positioning of the connecting shaft through the shaft seat, thereby improving the connection stability between the connecting shaft and the driving mechanism;
  • the step section is close to the extrusion head
  • the head is installed, and the end face of the step section is connected to the outwardly extending broadened part of the extrusion head, which is beneficial to the transmission of the extrusion force from the driving mechanism to the extrusion head through the connecting shaft, and improves the stability of the device;
  • the rotation drive unit is connected with the extrusion head.
  • the connecting shaft is connected to drive the extrusion head to realize rotational extrusion of materials in the composite additive manufacturing process, and realize small deformation processing in the composite additive manufacturing process, which is conducive to eliminating the preferred orientation of materials and corresponding components and refining materials. and the organizational structure of corresponding components, and improve the mechanical properties of materials and corresponding components.
  • the rotary drive unit includes a high-speed rotating spindle.
  • the high-speed rotating spindle is connected to a connecting shaft.
  • the connecting shaft has an end face diameter close to the high-speed rotating spindle that is smaller than an end face diameter close to the axis seat.
  • the connection shaft is similar to High-speed rotating spindle plug-in.
  • the setting of the shaft seat limits the connection position between the high-speed rotating spindle and the connecting shaft.
  • the step section is arranged around the end of the connecting shaft close to the extrusion head.
  • the step section includes a tapered section.
  • the outwardly extending broadened portion of the extrusion head means that the extrusion head is connected to the connection shaft along the As shown in Figures 2 to 5, the connection between the stepped section and the broadened section is beneficial to the stability of the force transmission between the end of the connecting shaft and the extrusion head.
  • the extrusion head includes an extrusion end, and the extrusion end is smooth. Therefore, when the material is rotated and extruded, the smooth surface is conducive to uniform stirring of the material. Reduce frictional resistance.
  • the shape of the extrusion end can be a flat or arc surface. Therefore, according to the material deformation requirements, a rotating extrusion head with a flat or arc surface can be selected to achieve flexible extrusion.
  • a guide groove is provided on the extrusion end, and the guide groove cooperates with the rotation drive unit to drive the guide groove to guide the material to the center of the extrusion end during rotation.
  • the structure of the guide groove in this embodiment is not specifically limited. Any structure with a material guiding function can be used, combined with the direction of rotation, to realize the material moving towards the extrusion end. Move to obtain full extrusion, which is conducive to the homogenization of the material structure.
  • the guide groove includes a threaded groove or a cross groove or a combination of a threaded groove and a cross groove. The structure is simple and clear, easy to process, and has good material guiding effect.
  • the material used for the rotary extrusion head includes one of metal, ceramic, and composite materials. Therefore, there is no specific restriction on the material of the rotary extrusion head, and it can be replaced according to specific needs, which is conducive to matching the corresponding additive manufacturing materials and improving the efficiency of rotary extrusion.
  • Embodiments of the present invention also provide a composite additive manufacturing system, which includes a rotary extrusion device and a material melting device.
  • the material melting device includes a cladding head and a material supply mechanism.
  • the cladding head is used to melt the material supplied by the material supply mechanism.
  • the rotary extrusion head of the rotary extrusion device is used to rotary extrusion of the molten material.
  • the embodiment of the present invention introduces a rotary extrusion device into the composite additive manufacturing system and cooperates with the material melting device to melt the material supplied by the material supply mechanism through the cladding head.
  • the rotation of the rotary extrusion device The extrusion head rotates and extrudes the melted material to realize additive manufacturing, ensuring that the composite additive manufacturing process is nearly net formed at one time, avoiding the problem of destroying the material structure and size after large deformation, and the equipment structure of the present invention Simple, easy to process and low cost.
  • the materials processed by the composite additive manufacturing system are conducive to eliminating the preferred orientation of the materials and corresponding components, and make the materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
  • the cladding head in this embodiment is combined with an energy source.
  • the energy source can be one or any combination of laser, electron beam, plasma, and arc to clad the material.
  • the supply methods of the material supply mechanism include powder feeding type or powder spreading type.
  • This embodiment simplifies the additive manufacturing device and the material deformation device, eliminating the need for specialized material deformation devices, such as forging, rolling and other larger devices, thereby saving costs.
  • Combining the rotary extrusion device with the material melting device for composite additive manufacturing can realize the adjustment of the material structure from the preparation process to the end of the preparation. Unlike traditional equipment, which can only adjust the material structure after the end of the additive manufacturing process, Adjustment.
  • the material structure adjustment during the process of the embodiment of the present invention has absolute advantages. Therefore, the composite additive manufacturing system described in the embodiments of the present invention does not destroy the structure and size of the material without affecting the advantages of one-time net shaping. At the same time, it also eliminates the preferred orientation of the material and makes the material have fine grains and structure. Uniform and non-anisotropic, it greatly improves the mechanical properties of the material.
  • the material includes at least one of pure metals, alloys, and metal matrix composites containing reinforcing materials.
  • the reinforcing material includes at least one of carbide, nitride, boride and oxide. Since the wide selection of energy sources is conducive to material processing, the applicable materials are relatively wide, which is conducive to the manufacture of various composite additive manufacturing materials.
  • the composite additive manufacturing system also includes a CNC machine tool 5 and a milling head.
  • the CNC machine tool 5 is connected to a rotating extrusion device, a cladding head and/or a milling head respectively; or it also includes a single/double robot. , single/double robots are connected to the rotating extrusion device, cladding head and/or milling head respectively.
  • the composite additive manufacturing system in this embodiment adopts a rotating extrusion device and a cladding head installed on the CNC machine tool 5 or the mechanical arm of a single/double robot.
  • the composite additive manufacturing system realizes composite additive manufacturing. Material manufacturing.
  • the moving speed of the rotating extrusion head is controlled so that the moving speed ranges from 1-100mm/s. The moving speed can also be adjusted according to material requirements.
  • This embodiment reduces the manufacturing cost of the composite additive manufacturing system by combining with existing devices, expands the application scenarios of the composite additive manufacturing system, and is conducive to the intelligence and scale of the composite additive manufacturing process.
  • Embodiments of the present invention also provide a composite additive manufacturing method, which performs composite additive manufacturing according to a composite additive manufacturing system, including the following steps:
  • the deposited layer of material is rotary extruded through a rotary extrusion device
  • Embodiments of the present invention utilize the composite additive manufacturing system to perform rotational extrusion of the deposited layer of material during the deposition process of composite additive manufacturing, thereby achieving multi-dimensional material organization adjustment with small deformation and retaining the near-field properties of the composite additive manufacturing material.
  • Net shaping avoids the problem of destroying the material structure and size after large deformation in traditional manufacturing methods.
  • the process is simple and the cost is low.
  • the invention eliminates the need for materials and corresponding materials by rotating and extruding along the deposition layer during the additive manufacturing process.
  • the preferred orientation of the components enables the resulting additive manufacturing materials and corresponding components to have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
  • the materials in this embodiment refer to materials that can be used for additive manufacturing, and the form of the materials includes at least one of powder, silk, slurry and paste materials.
  • the above material is melted and deposited, wherein the energy source used for melting includes at least one of laser, electron beam, plasma and arc, and then the deposited layer of material is subjected to rotational extrusion processing.
  • the deposited layer here can be a
  • the layer can also be multiple layers. One layer of material can be deposited and then rotated and extruded, or multiple layers can be deposited and then rotated and extruded.
  • the rotation and extrusion operation can be performed according to the performance requirements of the material. As a result, meticulous rotational extrusion of materials layer by layer is conducive to refining grains, eliminating anisotropy, and improving the controllability of material properties during the composite additive manufacturing process.
  • performing rotational extrusion processing on the deposited layer of material includes:
  • a rotating extrusion head with a smooth extrusion end is used for rotational extrusion
  • a rotating extrusion head with a guide groove structure is directly used to rotate and extrudate the surface of the deposition layer of the material.
  • rotational extrusion processing is performed according to the characteristics and deposition conditions of the required additive manufacturing materials. Specifically, the surface of the deposition layer is first smoothed by a flattening tool, and then rotational extrusion is performed by a rotating extrusion head. That is, the planarization treatment can be milling or cutting the surface of the deposited layer through a milling head or a cutting knife, so that the surface of the deposited layer meets the planarization requirements before rotation and extrusion.
  • a rotating extrusion head with a micro-cutting structure can be directly used to rotate and extrude the surface of the deposition layer of the material, which reduces the processing steps and uses the micro-cutting structure of the extrusion surface to make the rotation and extrusion easier.
  • the material flows in the direction of extrusion, which increases the plastic deformation of the material. It also helps to refine the grains and change the preferred orientation of additive manufacturing, so that the material has better mechanical properties.
  • the pressure range during rotational extrusion is 200-12000N, and the rotation speed is 1000-20000r/min.
  • the pressure and rotation speed during rotational extrusion in this embodiment can be adjusted according to the material.
  • the predetermined extrusion effect can be achieved with smaller extrusion pressure and rotation speed; while for hard materials such as iron-based, nickel-based, and cobalt-based materials, larger extrusion pressure is required. Only by adjusting the pressing force and rotation speed can the predetermined extrusion effect be achieved. Therefore, the rotation speed and the extrusion pressure are matched. According to the material characteristics, appropriate rotation extrusion parameters are selected to efficiently realize the extrusion deformation of the material and achieve the required predetermined extrusion effect.
  • This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing.
  • the details are as follows:
  • one of the two robots is used to connect the cladding head, and combined with the material supply mechanism to perform laser additive manufacturing of 316L stainless steel, and deposit 1mm of material;
  • (2) On the other Install a cutting head on the robot to smoothen the surface of the additive manufacturing sample;
  • ( 4) Repeat the above steps on the extruded sample surface until the sample deposition height reaches 5mm to obtain the required additive manufacturing material.
  • the rotation speed of the rotary extrusion head is 4000r/min, and the pressure value of the rotary extrusion head is 400N;
  • the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser.
  • the extruded samples did not have obvious preferred orientation, which was different from Compared with the unextruded sample, the structure of the extruded sample is more uniform.
  • the yield strength of the unextruded sample along the XY direction is 428MPa, and the yield strength in the XZ direction is 356MPa; the yield strength of the extruded sample along the XY direction is 457MPa, and the yield strength in the XZ direction is 435MPa, and the anisotropy is significantly improved.
  • This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing.
  • the details are as follows:
  • AlCrFeNiV high-entropy alloy is additively manufactured through the cladding head connected to the robot, with a deposition height of about 1mm; (2) Remove the cladding head, install the electric spindle and Install a rotating extrusion head with a guide groove on the top of the electric spindle; (3) Rotate the surface of the additive manufacturing sample; (4) Repeat the above steps on the extruded sample surface until the sample deposition height reaches 5 mm, and obtain The required AlCrFeNiV high entropy alloy.
  • the rotation speed of the rotary extrusion head is 7000r/min, and the pressure value of the rotary extrusion head is 800N;
  • the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser.
  • This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing.
  • the details are as follows:
  • the rotation speed of the rotary extrusion head is 10000r/min, and the pressure value of the rotary extrusion head is 900N; the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser.
  • the yield strength of the CoCrNi medium-entropy alloy prepared by this method along the XY direction is 655MPa, which is within the excellent range of the strength of CoCrNi alloys in the prior art.

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Abstract

The present invention relates to the technical field of machining. Provided are a rotary extrusion device, and a composite additive manufacturing system and method. The device comprises a rotary extrusion head and a driving mechanism connected to the rotary extrusion head, wherein the rotary extrusion head comprises a connecting shaft, a shaft seat, and an extrusion head, one end of the connecting shaft being connected to the extrusion head, the shaft seat extending outwards around a circumferential direction of the connecting shaft, the connecting shaft being provided with a step section, the step section being close to the extrusion head, and an end surface of the step section being connected to a broadening portion of the extrusion head which extends outwards; and the driving mechanism comprises a rotary driving unit, the rotary driving unit being connected to the connecting shaft so as to drive the extrusion head to rotatably extrude a material. According to the present invention, the problem of the structure and size of the material being damaged after a large amount of deformation is used is solved, the process is simple, the cost is low, and a preferred orientation of the material is eliminated by means of the rotary extrusion device, so that the resulting additive manufacturing material and the corresponding member have the characteristics of a fine grain, a uniform structure, no anisotropy and good mechanical properties of the material.

Description

旋转挤压装置、复合增材制造系统及方法Rotary extrusion device, composite additive manufacturing system and method 技术领域Technical field
本发明涉及机械加工技术领域,具体而言,涉及一种旋转挤压装置、复合增材制造系统及方法。The present invention relates to the field of mechanical processing technology, and specifically to a rotary extrusion device, a composite additive manufacturing system and a method.
背景技术Background technique
增材制造技术由于能够采用不同的能量源熔化材料,不受材料熔点等因素的限制,因此,在制备异形材料领域具有较高的优势。大部分增材制造技术采用逐层沉积材料的方式,材料成形后微观组织会形成沿着沉积方向的择优取向,导致材料具有各向异性,影响材料的使用性能。传统制备技术中,为了减少或消除材料的各向异性,主要通过对材料进行轧制、热处理等后处理手段。轧制的后处理方式采用大变形量能够破坏材料内部组织,消除择优取向,配合合适的热处理工艺往往能够提高材料的性能。但是,对于增材制造技术制备的异形材料,采用大变形量的后处理会破坏异形材料的结构、尺寸等,该后处理方式不适宜增材制造材料。针对增材制造技术特点,现有技术中的微锻造技术采用特制的加工装备对沉积材料进行随形微区锻造,从而改善材料的性能。虽然该项技术对增材制造材料的组织、性能的提升具有明显的作用,但该技术对设备要求高,加工过程条件复杂,具有较高的制造成本,且难以规模化推广使用。Because additive manufacturing technology can use different energy sources to melt materials and is not limited by factors such as the melting point of the material, it has high advantages in the field of preparing special-shaped materials. Most additive manufacturing technologies use the method of depositing materials layer by layer. After the material is formed, the microstructure will form a preferential orientation along the deposition direction, causing the material to be anisotropic and affecting the performance of the material. In traditional preparation technology, in order to reduce or eliminate the anisotropy of materials, the materials are mainly subjected to post-processing methods such as rolling and heat treatment. The post-processing method of rolling can use large deformation to destroy the internal structure of the material and eliminate the preferred orientation. The performance of the material can often be improved with appropriate heat treatment processes. However, for special-shaped materials prepared by additive manufacturing technology, post-processing with large deformation will destroy the structure, size, etc. of the special-shaped materials. This post-processing method is not suitable for additive manufacturing materials. In view of the characteristics of additive manufacturing technology, the existing micro-forging technology uses special processing equipment to perform conformal micro-area forging of deposited materials, thereby improving the performance of the material. Although this technology has a significant effect on improving the structure and performance of additive manufacturing materials, it has high equipment requirements, complex processing conditions, high manufacturing costs, and is difficult to be promoted and used on a large scale.
发明内容Contents of the invention
本发明解决的问题是针对增材制造异形材料改性时制备工艺复杂,制造设备昂贵、成本高的问题。The problem solved by the invention is to solve the problems of complex preparation process, expensive manufacturing equipment and high cost when modifying special-shaped materials in additive manufacturing.
为解决上述问题,本发明提供一种旋转挤压装置,用于复合增材制造,包括旋转挤压头和与所述旋转挤压头连接的驱动机构,所述旋转挤压头包括连接轴、轴座和挤压头,所述连接轴的一端与所述挤压头相连接,所述轴座环绕所述连接轴的周向向外延伸设置,所述连接轴上设有阶梯段,所述阶梯段靠近所述挤压头设置,且所述阶梯段的端面与所述挤压头向外延伸的展宽 部相连接;所述驱动机构包括旋转驱动单元,所述旋转驱动单元与所述连接轴相连接以驱动所述挤压头对材料进行旋转挤压。In order to solve the above problems, the present invention provides a rotary extrusion device for composite additive manufacturing, including a rotary extrusion head and a driving mechanism connected to the rotary extrusion head. The rotary extrusion head includes a connecting shaft, An axle seat and an extrusion head. One end of the connecting shaft is connected to the extrusion head. The axle seat extends outwardly around the circumferential direction of the connecting shaft. A step section is provided on the connecting shaft. The step section is arranged close to the extrusion head, and the end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head; the drive mechanism includes a rotation drive unit, and the rotation drive unit is connected to the extrusion head. The connecting shaft is connected to drive the extrusion head to rotate and extrud the material.
进一步地,所述挤压头包括挤压端部,所述挤压端部为光面。Further, the extrusion head includes an extrusion end portion, and the extrusion end portion is smooth.
进一步地,所述挤压端部上设有导向槽,所述导向槽与所述旋转驱动单元相配合,用于旋转时驱动所述导向槽将所述材料导向所述挤压端部的中心。Further, a guide groove is provided on the extrusion end, and the guide groove cooperates with the rotation drive unit to drive the guide groove to guide the material to the center of the extrusion end during rotation. .
进一步地,所述导向槽包括螺纹状沟槽和/或十字沟槽。Further, the guide groove includes a threaded groove and/or a cross groove.
本发明所述的旋转挤压装置相对于现有技术的优势在于,本发明通过连接轴连接驱动机构和挤压头,对挤压头的进行驱动,并通过轴座实现连接轴的连接定位,提升连接轴与驱动机构的连接稳定性;阶梯段靠近挤压头设置,且阶梯段的端面与挤压头向外延伸的展宽部相连接,有利于从驱动机构经过连接轴到达挤压头的挤压力的传导,提高装置的稳定性;旋转驱动单元与连接轴相连接驱动所述挤压头实现对复合增材制造过程中的材料进行旋转挤压,实现复合增材制造过程中小变形量加工,有利于消除材料及相应构件的择优取向,细化材料及相应构件的组织结构,提高材料及相应构件的力学性能。The advantage of the rotary extrusion device of the present invention over the prior art is that the present invention connects the driving mechanism and the extrusion head through a connecting shaft to drive the extrusion head, and realizes the connection and positioning of the connecting shaft through the shaft seat. Improve the connection stability between the connecting shaft and the driving mechanism; the step section is arranged close to the extrusion head, and the end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head, which is beneficial to the passage from the driving mechanism through the connecting shaft to the extrusion head. The conduction of the extrusion force improves the stability of the device; the rotation drive unit is connected to the connecting shaft to drive the extrusion head to rotate and extrud the material in the composite additive manufacturing process, achieving small deformation in the composite additive manufacturing process. Processing is conducive to eliminating the preferred orientation of materials and corresponding components, refining the organizational structure of materials and corresponding components, and improving the mechanical properties of materials and corresponding components.
本发明还提供一种复合增材制造系统,包括所述的旋转挤压装置,还包括材料熔化装置,所述材料熔化装置包括熔覆头和材料供给机构,所述熔覆头用于熔化所述材料供给机构供给的材料,所述旋转挤压装置的旋转挤压头用于对熔化的所述材料进行旋转挤压。The invention also provides a composite additive manufacturing system, which includes the rotary extrusion device and a material melting device. The material melting device includes a cladding head and a material supply mechanism. The cladding head is used to melt the The material supplied by the material supply mechanism, the rotary extrusion head of the rotary extrusion device is used to rotary extrusion of the melted material.
进一步地,所述材料包括纯金属、合金及含有强化材料的金属基复合材料中的至少一种。Further, the material includes at least one of pure metal, alloy, and metal matrix composite material containing reinforcing materials.
进一步地,所述复合增材制造系统还包括数控机床和铣削头,所述数控机床分别与所述旋转挤压装置、所述熔覆头和/或所述铣削头相连接;或者还包括单/双机器人,所述单/双机器人分别与所述旋转挤压装置、所述熔覆头和/或所述铣削头相连接。Further, the composite additive manufacturing system also includes a CNC machine tool and a milling head, and the CNC machine tool is connected to the rotating extrusion device, the cladding head and/or the milling head respectively; or it also includes a single /Dual robots, the single/double robots are respectively connected to the rotary extrusion device, the cladding head and/or the milling head.
本发明所述的复合增材制造系统相对于现有技术的优势在于,本发明通过在复合增材制造系统中引进旋转挤压装置,并与材料熔化装置相配合,通过熔覆头熔化材料供给机构供给的材料,旋转挤压装置的旋转挤压头对熔化的材料进行旋转挤压,实现增材制造,保证了复合增材制造过程一次近净成 形,避免了采用大变形量后破坏材料结构和尺寸的问题,且本发明的设备结构简单,加工方便、成本低。由复合增材制造系统加工的材料,有利于消除材料的择优取向,并使材料及相应构件具有晶粒细小、组织均匀、无各向异性、材料力学性能优异的特点。The advantage of the composite additive manufacturing system of the present invention over the existing technology is that the present invention introduces a rotary extrusion device into the composite additive manufacturing system and cooperates with the material melting device to supply the melted material through the cladding head The material supplied by the mechanism, the rotating extrusion head of the rotating extrusion device rotates and extrudes the melted material to achieve additive manufacturing, ensuring a near-net shape in the composite additive manufacturing process and avoiding the destruction of the material structure after using large deformations. and size problems, and the equipment of the present invention has a simple structure, convenient processing, and low cost. The materials processed by the composite additive manufacturing system are conducive to eliminating the preferred orientation of the materials, and make the materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
本发明还提供一种复合增材制造方法,根据所述的复合增材制造系统进行复合增材制造,包括如下步骤:The invention also provides a composite additive manufacturing method, which performs composite additive manufacturing according to the composite additive manufacturing system, including the following steps:
采用材料熔化装置将材料熔化并沉积;Use a material melting device to melt and deposit the material;
通过旋转挤压装置对所述材料的沉积层进行旋转挤压处理;The deposited layer of the material is subjected to rotary extrusion processing by a rotary extrusion device;
重复上述步骤直至得到复合增材制造材料。Repeat the above steps until the composite additive manufacturing material is obtained.
进一步地,所述对所述材料的沉积层进行旋转挤压处理包括:Further, the rotary extrusion processing of the deposited layer of the material includes:
对所述材料的沉积层表面进行平整化处理后,再采用具有光面挤压端部的旋转挤压头进行旋转挤压;After smoothing the surface of the deposited layer of the material, a rotary extrusion head with a smooth extrusion end is used for rotary extrusion;
或者,直接采用具有导向槽结构的旋转挤压头对所述材料的沉积层表面进行旋转挤压。Alternatively, a rotary extrusion head with a guide groove structure may be directly used to perform rotary extrusion on the surface of the deposition layer of the material.
进一步地,所述旋转挤压时的压力范围为200-12000N,旋转速度为1000-20000r/min。Further, the pressure range during the rotary extrusion is 200-12000N, and the rotation speed is 1000-20000r/min.
本发明所述的复合增材制造方法相对于现有技术的优势在于,本发明通过在复合增材制造的沉积过程中对材料的沉积层进行旋转挤压,实现小变形量多维度的材料组织调整,保留了复合增材制造材料的一次近净成形,避免了传统制造方法中采用大变形量后破坏材料结构和尺寸的问题,工艺简单,成本低,本发明通过在增材制造过程中沿沉积层进行旋转挤压,消除了材料的择优取向,使得到的增材制造材料及相应构件具有晶粒细小、组织均匀、无各向异性、材料力学性能优异的特点。The advantage of the composite additive manufacturing method of the present invention over the existing technology is that the present invention achieves a multi-dimensional material structure with small deformation by rotating and extruding the deposition layer of the material during the deposition process of the composite additive manufacturing. The adjustment retains the one-time near-net shape of the composite additive manufacturing material, and avoids the problem of damaging the material structure and size after large deformation in traditional manufacturing methods. The process is simple and the cost is low. The present invention adopts the method along the additive manufacturing process. The deposited layer is rotated and extruded, eliminating the preferred orientation of the material, so that the resulting additive manufacturing materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
附图说明Description of the drawings
图1为本发明实施例中复合增材制造系统包括双机器人的结构示意图;Figure 1 is a schematic structural diagram of a composite additive manufacturing system including dual robots in an embodiment of the present invention;
图2为本发明实施例中光面旋转挤压头结构示意图;Figure 2 is a schematic structural diagram of a smooth rotating extrusion head in an embodiment of the present invention;
图3为本发明实施例中具有导向槽的旋转挤压头结构示意图一;Figure 3 is a schematic structural diagram of a rotary extrusion head with guide grooves in an embodiment of the present invention;
图4为本发明实施例中具有导向槽的旋转挤压头结构示意图二;Figure 4 is a schematic diagram 2 of the structure of a rotary extrusion head with guide grooves in an embodiment of the present invention;
图5为本发明实施例中具有导向槽的旋转挤压头结构示意图三;Figure 5 is a structural schematic view three of a rotary extrusion head with guide grooves in an embodiment of the present invention;
图6为本发明实施例中具有导向槽的旋转挤压头立体结构图;Figure 6 is a three-dimensional structural view of a rotary extrusion head with guide grooves in an embodiment of the present invention;
图7为本发明实施例1中挤压样品的EBSD图;Figure 7 is an EBSD diagram of the extruded sample in Example 1 of the present invention;
图8为本发明实施例1中未挤压样品的EBSD图;Figure 8 is an EBSD diagram of the unextruded sample in Example 1 of the present invention;
图9为本发明实施例2中挤压样品的SEM图;Figure 9 is an SEM image of the extruded sample in Example 2 of the present invention;
图10为本发明实施例2中未挤压样品的SEM图;Figure 10 is an SEM image of the unextruded sample in Example 2 of the present invention;
图11为本发明实施例中的复合增材制造系统包括数控机床的结构示意图;Figure 11 is a schematic structural diagram of a composite additive manufacturing system including a CNC machine tool in an embodiment of the present invention;
图12为本发明实施例中的复合增材制造系统包括单机器人的结构示意图。Figure 12 is a schematic structural diagram of a composite additive manufacturing system including a single robot in an embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
1-旋转挤压头;11-连接轴;12-轴座;13-挤压头;131-挤压端部;132-螺纹状沟槽;133-十字沟槽;14-阶梯段;2-熔覆头;3-增材制造材料;4-机器人;5-数控机床。1-Rotating extrusion head; 11-Connecting shaft; 12-Axis seat; 13-Extrusion head; 131-Extrusion end; 132-Threaded groove; 133-Cross groove; 14-Step section; 2- Cladding head; 3-Additive manufacturing materials; 4-Robot; 5-CNC machine tools.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
需要说明的是,在本申请实施例的描述中,术语“一些具体的实施例”的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。It should be noted that in the description of the embodiments of this application, the term "some specific embodiments" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one implementation of the present invention. example or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same implementation or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
如图1至图5所示,本发明实施例提供一种旋转挤压装置,用于复合增材制造,包括旋转挤压头和与旋转挤压头连接的驱动机构,旋转挤压头包括连接轴、轴座和挤压头,连接轴的一端与挤压头相连接,轴座环绕连接轴的周向向外延伸设置,连接轴上设有阶梯段,阶梯段靠近挤压头设置,且阶梯段的端面与挤压头向外延伸的展宽部相连接;驱动机构包括旋转驱动单元, 旋转驱动单元与连接轴相连接以驱动挤压头对材料进行旋转挤压。As shown in Figures 1 to 5, embodiments of the present invention provide a rotary extrusion device for composite additive manufacturing, including a rotary extrusion head and a driving mechanism connected to the rotary extrusion head. The rotary extrusion head includes a connection The shaft, the shaft seat and the extrusion head, one end of the connecting shaft is connected to the extrusion head, the shaft seat extends outward around the circumference of the connecting shaft, the connecting shaft is provided with a step section, and the step section is set close to the extrusion head, and The end surface of the step section is connected to the outwardly extending broadened portion of the extrusion head; the driving mechanism includes a rotary drive unit, which is connected to the connecting shaft to drive the extrusion head to rotate and extrud the material.
本发明实施例通过连接轴连接驱动机构和挤压头,对挤压头的进行驱动,并通过轴座实现连接轴的连接定位,提升连接轴与驱动机构的连接稳定性;阶梯段靠近挤压头设置,且阶梯段的端面与挤压头向外延伸的展宽部相连接,有利于从驱动机构经过连接轴到达挤压头的挤压力的传导,提高装置的稳定性;旋转驱动单元与连接轴相连接驱动所述挤压头实现对复合增材制造过程中的材料进行旋转挤压,实现复合增材制造过程中小变形量加工,有利于消除材料及相应构件的择优取向,细化材料及相应构件的组织结构,提高材料及相应构件的力学性能。The embodiment of the present invention connects the driving mechanism and the extrusion head through a connecting shaft to drive the extrusion head, and realizes the connection and positioning of the connecting shaft through the shaft seat, thereby improving the connection stability between the connecting shaft and the driving mechanism; the step section is close to the extrusion head The head is installed, and the end face of the step section is connected to the outwardly extending broadened part of the extrusion head, which is beneficial to the transmission of the extrusion force from the driving mechanism to the extrusion head through the connecting shaft, and improves the stability of the device; the rotation drive unit is connected with the extrusion head. The connecting shaft is connected to drive the extrusion head to realize rotational extrusion of materials in the composite additive manufacturing process, and realize small deformation processing in the composite additive manufacturing process, which is conducive to eliminating the preferred orientation of materials and corresponding components and refining materials. and the organizational structure of corresponding components, and improve the mechanical properties of materials and corresponding components.
具体地,如图1所示,旋转驱动单元包括高速旋转主轴,高速旋转主轴与连接轴相连接,连接轴为靠近高速旋转主轴的一端的端面直径小于靠近轴座的一端的端面直径,方面与高速旋转主轴插接。轴座的设置为高速旋转主轴与连接轴的连接位置进行了限定。本实施例中的阶梯段环绕连接轴靠近挤压头的端部设置,阶梯段包括锥形段,本实施例中挤压头向外延伸的展宽部是指挤压头沿着与连接轴连接处向外延伸的部分,如图2至图5所示,阶梯段与展宽部连接有利于连接轴端部与挤压头之间力的传导的稳定性。Specifically, as shown in Figure 1, the rotary drive unit includes a high-speed rotating spindle. The high-speed rotating spindle is connected to a connecting shaft. The connecting shaft has an end face diameter close to the high-speed rotating spindle that is smaller than an end face diameter close to the axis seat. The connection shaft is similar to High-speed rotating spindle plug-in. The setting of the shaft seat limits the connection position between the high-speed rotating spindle and the connecting shaft. In this embodiment, the step section is arranged around the end of the connecting shaft close to the extrusion head. The step section includes a tapered section. In this embodiment, the outwardly extending broadened portion of the extrusion head means that the extrusion head is connected to the connection shaft along the As shown in Figures 2 to 5, the connection between the stepped section and the broadened section is beneficial to the stability of the force transmission between the end of the connecting shaft and the extrusion head.
在一些具体的实施例中,如图2所示,挤压头包括挤压端部,挤压端部为光面。由此,对材料进行旋转挤压时,光面有利于材料的均匀搅动。减少摩擦阻力。可选地挤压端部的形状可以为平面或弧形面,由此,根据材料形变需求,选取具有平面或弧形面的旋转挤压头,实现灵活挤压。In some specific embodiments, as shown in Figure 2, the extrusion head includes an extrusion end, and the extrusion end is smooth. Therefore, when the material is rotated and extruded, the smooth surface is conducive to uniform stirring of the material. Reduce frictional resistance. Optionally, the shape of the extrusion end can be a flat or arc surface. Therefore, according to the material deformation requirements, a rotating extrusion head with a flat or arc surface can be selected to achieve flexible extrusion.
在一些具体的实施例中,挤压端部上设有导向槽,导向槽与旋转驱动单元相配合,用于旋转时驱动导向槽将材料导向挤压端部的中心。In some specific embodiments, a guide groove is provided on the extrusion end, and the guide groove cooperates with the rotation drive unit to drive the guide groove to guide the material to the center of the extrusion end during rotation.
具体地,如图3至图5所示,本实施例中的导向槽的结构不做具体的限定,凡是具有材料导向功能的结构均可以加以利用,结合旋转方向,实现材料向挤压端部移动,得到充分的挤压,有利于材料组织的均匀化。在一些较佳的实施例中,导向槽包括螺纹状沟槽或十字沟槽或螺纹状沟槽与十字沟槽相结合,结构简单清晰,易于加工,且材料导向效果好。Specifically, as shown in Figures 3 to 5, the structure of the guide groove in this embodiment is not specifically limited. Any structure with a material guiding function can be used, combined with the direction of rotation, to realize the material moving towards the extrusion end. Move to obtain full extrusion, which is conducive to the homogenization of the material structure. In some preferred embodiments, the guide groove includes a threaded groove or a cross groove or a combination of a threaded groove and a cross groove. The structure is simple and clear, easy to process, and has good material guiding effect.
在一些具体的实施例中,旋转挤压头采用的材料包括金属、陶瓷和复合 材料中的一种。由此,对旋转挤压头的材质不进行具体的限制,根据具体需要可进行更换,有利于匹配对应的增材制造材料,提高旋转挤压效率。In some specific embodiments, the material used for the rotary extrusion head includes one of metal, ceramic, and composite materials. Therefore, there is no specific restriction on the material of the rotary extrusion head, and it can be replaced according to specific needs, which is conducive to matching the corresponding additive manufacturing materials and improving the efficiency of rotary extrusion.
本发明实施例还提供一种复合增材制造系统,包括旋转挤压装置,还包括材料熔化装置,材料熔化装置包括熔覆头和材料供给机构,熔覆头用于熔化材料供给机构供给的材料,旋转挤压装置的旋转挤压头用于对熔化的材料进行旋转挤压。Embodiments of the present invention also provide a composite additive manufacturing system, which includes a rotary extrusion device and a material melting device. The material melting device includes a cladding head and a material supply mechanism. The cladding head is used to melt the material supplied by the material supply mechanism. , the rotary extrusion head of the rotary extrusion device is used to rotary extrusion of the molten material.
如图1所示,本发明实施例通过在复合增材制造系统中引进旋转挤压装置,并与材料熔化装置相配合,通过熔覆头熔化材料供给机构供给的材料,旋转挤压装置的旋转挤压头对熔化的材料进行旋转挤压,实现增材制造,保证了复合增材制造过程一次近净成形,避免了采用大变形量后破坏材料结构和尺寸的问题,且本发明的设备结构简单,加工方便、成本低。由复合增材制造系统加工的材料,有利于消除材料及相应构件的择优取向,并使材料及相应构件具有晶粒细小、组织均匀、无各向异性、材料力学性能优异的特点。As shown in Figure 1, the embodiment of the present invention introduces a rotary extrusion device into the composite additive manufacturing system and cooperates with the material melting device to melt the material supplied by the material supply mechanism through the cladding head. The rotation of the rotary extrusion device The extrusion head rotates and extrudes the melted material to realize additive manufacturing, ensuring that the composite additive manufacturing process is nearly net formed at one time, avoiding the problem of destroying the material structure and size after large deformation, and the equipment structure of the present invention Simple, easy to process and low cost. The materials processed by the composite additive manufacturing system are conducive to eliminating the preferred orientation of the materials and corresponding components, and make the materials and corresponding components have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
具体地,本实施例中的熔覆头与能量源相结合,能量源可以是激光、电子束、等离子体、电弧中的一种或任意几种组合,对材料进行熔覆。材料供给机构的供给方式包括送粉式或铺粉式。Specifically, the cladding head in this embodiment is combined with an energy source. The energy source can be one or any combination of laser, electron beam, plasma, and arc to clad the material. The supply methods of the material supply mechanism include powder feeding type or powder spreading type.
本实施例将增材制造装置与材料变形类装置进行了简化,省去专门的材料变形类装置,例如:锻造类、轧制类等较大型装置,节约了成本。将旋转挤压装置与复合增材制造用的材料熔化装置配合,可实现制备过程到制备结束后全过程的材料组织的调整,不同于传统设备只能对增材制造结束后的材料进行材料组织调整,相对于现有技术增材制造后的被动调整,本发明实施例在过程中的材料组织调整具有绝对的优势。因此,本发明实施例所述的复合增材制造系统在不影响一次净成型优势的前提下,不破坏材料的结构和尺寸,同时还消除材料的择优取向,并使材料具有晶粒细小、组织均匀、无各向异性,极大地提高了材料力学性能。This embodiment simplifies the additive manufacturing device and the material deformation device, eliminating the need for specialized material deformation devices, such as forging, rolling and other larger devices, thereby saving costs. Combining the rotary extrusion device with the material melting device for composite additive manufacturing can realize the adjustment of the material structure from the preparation process to the end of the preparation. Unlike traditional equipment, which can only adjust the material structure after the end of the additive manufacturing process, Adjustment. Compared with the passive adjustment after additive manufacturing in the prior art, the material structure adjustment during the process of the embodiment of the present invention has absolute advantages. Therefore, the composite additive manufacturing system described in the embodiments of the present invention does not destroy the structure and size of the material without affecting the advantages of one-time net shaping. At the same time, it also eliminates the preferred orientation of the material and makes the material have fine grains and structure. Uniform and non-anisotropic, it greatly improves the mechanical properties of the material.
在一些具体的实施例中,材料包括纯金属、合金及含有强化材料的金属基复合材料中的至少一种。其中强化材料又包括碳化物、氮化物、硼化物和氧化物中的至少一种。由于,能量源的选取广泛,有利于材料的加工,由此适用的材料较为广泛,有利于进行制造各种复合增材制造材料。In some specific embodiments, the material includes at least one of pure metals, alloys, and metal matrix composites containing reinforcing materials. The reinforcing material includes at least one of carbide, nitride, boride and oxide. Since the wide selection of energy sources is conducive to material processing, the applicable materials are relatively wide, which is conducive to the manufacture of various composite additive manufacturing materials.
在一些具体的实施例中,复合增材制造系统还包括数控机床5和铣削头,数控机床5分别与旋转挤压装置、熔覆头和/或铣削头相连接;或者还包括单/双机器人,单/双机器人分别与旋转挤压装置、熔覆头和/或铣削头相连接。In some specific embodiments, the composite additive manufacturing system also includes a CNC machine tool 5 and a milling head. The CNC machine tool 5 is connected to a rotating extrusion device, a cladding head and/or a milling head respectively; or it also includes a single/double robot. , single/double robots are connected to the rotating extrusion device, cladding head and/or milling head respectively.
如图1所示,本实施例中的复合增材制造系统采用将旋转挤压装置、熔覆头安装在数控机床5或单/双机器人的机械臂上,如图1所示,实现复合增材制造。当安装在单/双机器人的机械臂上时,控制旋转挤压头移动速度,使移动速度范围在1-100mm/s,也可根据材料需求调整移动速度。本实施例通过与现有装置结合降低复合增材制造系统的制造成本,扩大复合增材制造系统的应用场景,有利于复合增材制造过程智能化、规模化。As shown in Figure 1, the composite additive manufacturing system in this embodiment adopts a rotating extrusion device and a cladding head installed on the CNC machine tool 5 or the mechanical arm of a single/double robot. As shown in Figure 1, the composite additive manufacturing system realizes composite additive manufacturing. Material manufacturing. When installed on the mechanical arm of a single/double robot, the moving speed of the rotating extrusion head is controlled so that the moving speed ranges from 1-100mm/s. The moving speed can also be adjusted according to material requirements. This embodiment reduces the manufacturing cost of the composite additive manufacturing system by combining with existing devices, expands the application scenarios of the composite additive manufacturing system, and is conducive to the intelligence and scale of the composite additive manufacturing process.
本发明实施例还提供一种复合增材制造方法,根据复合增材制造系统进行复合增材制造,包括如下步骤:Embodiments of the present invention also provide a composite additive manufacturing method, which performs composite additive manufacturing according to a composite additive manufacturing system, including the following steps:
采用材料熔化装置将材料熔化并沉积;Use a material melting device to melt and deposit the material;
通过旋转挤压装置对材料的沉积层进行旋转挤压处理;The deposited layer of material is rotary extruded through a rotary extrusion device;
重复上述步骤直至得到复合增材制造材料。Repeat the above steps until the composite additive manufacturing material is obtained.
本发明实施例利用复合增材制造系统在复合增材制造的沉积过程中对材料的沉积层进行旋转挤压,实现小变形量多维度的材料组织调整,保留了复合增材制造材料的一次近净成形,避免了传统制造方法中采用大变形量后破坏材料结构和尺寸的问题,工艺简单,成本低,本发明通过在增材制造过程中沿沉积层进行旋转挤压,消除了材料及相应构件的择优取向,使得到的增材制造材料及相应构件具有晶粒细小、组织均匀、无各向异性、材料力学性能优异的特点。Embodiments of the present invention utilize the composite additive manufacturing system to perform rotational extrusion of the deposited layer of material during the deposition process of composite additive manufacturing, thereby achieving multi-dimensional material organization adjustment with small deformation and retaining the near-field properties of the composite additive manufacturing material. Net shaping avoids the problem of destroying the material structure and size after large deformation in traditional manufacturing methods. The process is simple and the cost is low. The invention eliminates the need for materials and corresponding materials by rotating and extruding along the deposition layer during the additive manufacturing process. The preferred orientation of the components enables the resulting additive manufacturing materials and corresponding components to have the characteristics of fine grains, uniform structure, no anisotropy, and excellent material mechanical properties.
具体地,本实施例中的材料指的是可用于增材制造的材料,材料的形式包括粉末、丝材、浆料和膏状材料中的至少一种。将上述材料熔化并沉积,其中,熔化采用的能量源包括激光、电子束、等离子体和电弧中的至少一种,再对材料的沉积层进行旋转挤压处理,此处的沉积层可为一层也可为多层,可以沉积一层材料后即进行旋转挤压处理,或沉积多层后再进行旋转挤压处理,根据材料的性能需求进行旋转挤压操作。由此,细致地对材料逐层进行旋转挤压处理,有利于细化晶粒,消除各向异性,提高复合增材制造过程中 材料性能的可控性。Specifically, the materials in this embodiment refer to materials that can be used for additive manufacturing, and the form of the materials includes at least one of powder, silk, slurry and paste materials. The above material is melted and deposited, wherein the energy source used for melting includes at least one of laser, electron beam, plasma and arc, and then the deposited layer of material is subjected to rotational extrusion processing. The deposited layer here can be a The layer can also be multiple layers. One layer of material can be deposited and then rotated and extruded, or multiple layers can be deposited and then rotated and extruded. The rotation and extrusion operation can be performed according to the performance requirements of the material. As a result, meticulous rotational extrusion of materials layer by layer is conducive to refining grains, eliminating anisotropy, and improving the controllability of material properties during the composite additive manufacturing process.
在一些具体的实施例中,对材料的沉积层进行旋转挤压处理包括:In some specific embodiments, performing rotational extrusion processing on the deposited layer of material includes:
对材料的沉积层表面进行平整化处理后,再采用具有光面挤压端部的旋转挤压头进行旋转挤压;After smoothing the surface of the deposited layer of the material, a rotating extrusion head with a smooth extrusion end is used for rotational extrusion;
或者,直接采用具有导向槽结构的旋转挤压头对材料的沉积层表面进行旋转挤压。Alternatively, a rotating extrusion head with a guide groove structure is directly used to rotate and extrudate the surface of the deposition layer of the material.
本实施例中,针对所需增材制造材料的特性及沉积情况进行旋转挤压处理,具体地,先通过整平工具对沉积层表面进行平整化处理,再通过旋转挤压头进行旋转挤压即可,其中,平整化处理可为通过铣削头或切削刀对沉积层表面进行铣削或切削,使沉积层表面达到旋转挤压前的平整化要求。或者,针对需要细化处理的,直接采用具有微切削结构的旋转挤压头对材料的沉积层表面进行旋转挤压,减少了加工步骤,利用挤压面的微切削结构,使旋转挤压时材料向着被挤压的方向流动,增加材料塑性变形,同时有利于细化晶粒,改变增材制造择优取向,使材料具备更加优异的力学性能。In this embodiment, rotational extrusion processing is performed according to the characteristics and deposition conditions of the required additive manufacturing materials. Specifically, the surface of the deposition layer is first smoothed by a flattening tool, and then rotational extrusion is performed by a rotating extrusion head. That is, the planarization treatment can be milling or cutting the surface of the deposited layer through a milling head or a cutting knife, so that the surface of the deposited layer meets the planarization requirements before rotation and extrusion. Alternatively, for those that require refinement, a rotating extrusion head with a micro-cutting structure can be directly used to rotate and extrude the surface of the deposition layer of the material, which reduces the processing steps and uses the micro-cutting structure of the extrusion surface to make the rotation and extrusion easier. The material flows in the direction of extrusion, which increases the plastic deformation of the material. It also helps to refine the grains and change the preferred orientation of additive manufacturing, so that the material has better mechanical properties.
在一些具体的实施例中,旋转挤压时的压力范围为200-12000N,旋转速度为1000-20000r/min。In some specific embodiments, the pressure range during rotational extrusion is 200-12000N, and the rotation speed is 1000-20000r/min.
具体地,本实施例中的旋转挤压时的压力和旋转速度可针对材料进行调整。对于铝、铜、镁等轻质材料,采用较小的挤压压力和旋转速度即可达到预定的挤压效果;而针对铁基、镍基、钴基等硬质材料,需要较大的挤压压力和旋转速度才可以实现预定的挤压效果。由此,旋转转速与挤压压力相配合,针对材料特性,优选合适的旋转挤压参数高效实现材料的挤压形变,达到所需的预定挤压效果。Specifically, the pressure and rotation speed during rotational extrusion in this embodiment can be adjusted according to the material. For lightweight materials such as aluminum, copper, and magnesium, the predetermined extrusion effect can be achieved with smaller extrusion pressure and rotation speed; while for hard materials such as iron-based, nickel-based, and cobalt-based materials, larger extrusion pressure is required. Only by adjusting the pressing force and rotation speed can the predetermined extrusion effect be achieved. Therefore, the rotation speed and the extrusion pressure are matched. According to the material characteristics, appropriate rotation extrusion parameters are selected to efficiently realize the extrusion deformation of the material and achieve the required predetermined extrusion effect.
实施例1Example 1
本实施例利用复合增材制造系统及方法进行增材制造,具体如下:This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing. The details are as follows:
(1)结合图1和图3所示,采用双机器人中的一台机器人连接熔覆头,并结合材料供给机构进行激光增材制造316L不锈钢,并沉积材料1mm;(2)在另一台机器人上安装切削头对增材制造样品表面进行平整化处理;(3)取下切削头,更换上具有光滑挤压面的旋转挤压头,并对增材制造样品表面进 行旋转挤压;(4)在挤压后的样品表面重复上述步骤,直至样品沉积高度达到5mm,得到所需的增材制造材料。其中,旋转挤压头的旋转转速为4000r/min,旋转挤压头的压力值为400N;材料的供给方式采用送粉式,熔覆头熔化材料的能量源为激光。(1) As shown in Figure 1 and Figure 3, one of the two robots is used to connect the cladding head, and combined with the material supply mechanism to perform laser additive manufacturing of 316L stainless steel, and deposit 1mm of material; (2) On the other Install a cutting head on the robot to smoothen the surface of the additive manufacturing sample; (3) Remove the cutting head, replace it with a rotating extrusion head with a smooth extrusion surface, and perform rotational extrusion on the surface of the additive manufacturing sample; ( 4) Repeat the above steps on the extruded sample surface until the sample deposition height reaches 5mm to obtain the required additive manufacturing material. Among them, the rotation speed of the rotary extrusion head is 4000r/min, and the pressure value of the rotary extrusion head is 400N; the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser.
与未采用复合增材制造系统进行旋转挤压的增材制造样品进行对比,在微结构和力学性能方面,如图7和图8所示,挤压后的样品不具有明显的择优取向,与未挤压样品相比,挤压后的样品结构组织更均匀。未挤压样品沿XY方向屈服强度428MPa,XZ方向屈服强度356MPa;挤压后的样品沿XY方向屈服强度457MPa,XZ方向屈服强度435MPa,各向异性明显改善。Compared with the additively manufactured samples that did not use the composite additive manufacturing system for rotational extrusion, in terms of microstructure and mechanical properties, as shown in Figures 7 and 8, the extruded samples did not have obvious preferred orientation, which was different from Compared with the unextruded sample, the structure of the extruded sample is more uniform. The yield strength of the unextruded sample along the XY direction is 428MPa, and the yield strength in the XZ direction is 356MPa; the yield strength of the extruded sample along the XY direction is 457MPa, and the yield strength in the XZ direction is 435MPa, and the anisotropy is significantly improved.
实施例2Example 2
本实施例利用复合增材制造系统及方法进行增材制造,具体如下:This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing. The details are as follows:
(1)结合图4至图6及图12所示,通过连接在机器人上的熔覆头增材制造AlCrFeNiV高熵合金,沉积高度约1mm;(2)取下熔覆头,安装电主轴并在电主轴顶端安装具有导向槽的旋转挤压头;(3)对增材制造样品表面进行旋转挤压;(4)在挤压后的样品表面重复上述步骤,直至样品沉积高度达到5mm,得到所需的AlCrFeNiV高熵合金。其中,旋转挤压头的旋转转速为7000r/min,旋转挤压头的压力值为800N;材料的供给方式采用送粉式,熔覆头熔化材料的能量源为激光。(1) As shown in Figures 4 to 6 and 12, AlCrFeNiV high-entropy alloy is additively manufactured through the cladding head connected to the robot, with a deposition height of about 1mm; (2) Remove the cladding head, install the electric spindle and Install a rotating extrusion head with a guide groove on the top of the electric spindle; (3) Rotate the surface of the additive manufacturing sample; (4) Repeat the above steps on the extruded sample surface until the sample deposition height reaches 5 mm, and obtain The required AlCrFeNiV high entropy alloy. Among them, the rotation speed of the rotary extrusion head is 7000r/min, and the pressure value of the rotary extrusion head is 800N; the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser.
与未采用复合增材制造系统进行旋转挤压的增材制造样品进行对比,在微结构和力学性能方面,如图9和图10所示,挤压后的样品与未挤压样品相比,胞状结构明显变得细小,未挤压样品沿XY方向屈服强度352MPa,挤压后的样品沿XY方向屈服强度405MPa,强度明显提升。Compared with the additively manufactured samples that were not rotated and extruded by the composite additive manufacturing system, in terms of microstructure and mechanical properties, as shown in Figures 9 and 10, the extruded samples were compared with the non-extruded samples. The cell-like structure has obviously become smaller. The yield strength of the unextruded sample along the XY direction is 352MPa, and the yield strength of the extruded sample along the XY direction is 405MPa. The strength is significantly improved.
实施例3Example 3
本实施例利用复合增材制造系统及方法进行增材制造,具体如下:This embodiment uses a composite additive manufacturing system and method to perform additive manufacturing. The details are as follows:
(1)结合图4至图6及图11所示,将熔覆头安装在数控机床5上进行增材制造,沉积高度约1mm;(2)取下熔覆头,安装电主轴并在电主轴顶端安装具有导向槽的旋转挤压头;(3)对增材制造样品表面进行旋转挤压;(4)在挤压后的样品表面重复上述步骤,直至样品沉积高度达到5mm,得到 CoCrNi中熵合金样品。其中,旋转挤压头的旋转转速为10000r/min,旋转挤压头的压力值为900N;材料的供给方式采用送粉式,熔覆头熔化材料的能量源为激光。通过该方法制备的CoCrNi中熵合金沿XY方向屈服强度为655MPa,处于现有技术中的CoCrNi合金强度的优值范围。(1) As shown in Figure 4 to Figure 6 and Figure 11, install the cladding head on the CNC machine tool 5 for additive manufacturing, with a deposition height of about 1mm; (2) Remove the cladding head, install the electric spindle and place it on the electric spindle. A rotating extrusion head with a guide groove is installed on the top of the spindle; (3) Rotary extrusion is performed on the surface of the additive manufacturing sample; (4) Repeat the above steps on the extruded sample surface until the sample deposition height reaches 5mm, and CoCrNi medium is obtained Entropy alloy sample. Among them, the rotation speed of the rotary extrusion head is 10000r/min, and the pressure value of the rotary extrusion head is 900N; the material supply method adopts powder feeding type, and the energy source of the cladding head to melt the material is laser. The yield strength of the CoCrNi medium-entropy alloy prepared by this method along the XY direction is 655MPa, which is within the excellent range of the strength of CoCrNi alloys in the prior art.
虽然本发明公开披露如上,但本发明公开的保护范围并非仅限于此。本领域技术人员在不脱离本发明公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present invention is disclosed as above, the protection scope of the present invention is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the disclosure of the present invention, and these changes and modifications will fall within the protection scope of the present invention.

Claims (10)

  1. 一种旋转挤压装置,用于复合增材制造,其特征在于,包括旋转挤压头(1)和与所述旋转挤压头(1)连接的驱动机构,所述旋转挤压头(1)包括连接轴(11)、轴座(12)和挤压头(13),所述连接轴(11)的一端与所述挤压头(13)相连接,所述轴座(12)环绕所述连接轴(11)的周向向外延伸设置,所述连接轴(11)上设有阶梯段(14),所述阶梯段(14)靠近所述挤压头(13)设置,且所述阶梯段(14)的端面与所述挤压头(13)向外延伸的展宽部相连接;所述驱动机构包括旋转驱动单元,所述旋转驱动单元与所述连接轴(11)相连接以驱动所述挤压头(13)对材料进行旋转挤压。A rotary extrusion device for composite additive manufacturing, characterized in that it includes a rotary extrusion head (1) and a driving mechanism connected to the rotary extrusion head (1). The rotary extrusion head (1) ) includes a connecting shaft (11), a shaft seat (12) and an extrusion head (13). One end of the connecting shaft (11) is connected to the extrusion head (13), and the shaft seat (12) surrounds The connecting shaft (11) extends outward in the circumferential direction, the connecting shaft (11) is provided with a stepped section (14), the stepped section (14) is provided close to the extrusion head (13), and The end surface of the step section (14) is connected to the outwardly extending broadened portion of the extrusion head (13); the driving mechanism includes a rotary drive unit, and the rotary drive unit is connected to the connecting shaft (11). It is connected to drive the extrusion head (13) to rotate and extrud the material.
  2. 根据权利要求1所述的旋转挤压装置,其特征在于,所述挤压头(13)包括挤压端部(131),所述挤压端部(131)为光面。The rotary extrusion device according to claim 1, characterized in that the extrusion head (13) includes an extrusion end portion (131), and the extrusion end portion (131) is smooth.
  3. 根据权利要求2所述的旋转挤压装置,其特征在于,所述挤压端部(131)上设有导向槽,所述导向槽与所述旋转驱动单元相配合,用于旋转时驱动所述导向槽将所述材料导向所述挤压端部(131)的中心。The rotary extrusion device according to claim 2, characterized in that the extrusion end (131) is provided with a guide groove, the guide groove cooperates with the rotary drive unit and is used to drive the rotary extruder during rotation. The guide groove guides the material to the center of the extrusion end (131).
  4. 根据权利要求3所述的旋转挤压装置,其特征在于,所述导向槽包括螺纹状沟槽(132)和/或十字沟槽(133)。The rotary extrusion device according to claim 3, characterized in that the guide groove includes a thread-shaped groove (132) and/or a cross groove (133).
  5. 一种复合增材制造系统,其特征在于,包括如权利要求1至4中任一项所述的旋转挤压装置,还包括材料熔化装置,所述材料熔化装置包括熔覆头(2)和材料供给机构,所述熔覆头(2)用于熔化所述材料供给机构供给的材料,所述旋转挤压装置的旋转挤压头(1)用于对熔化的所述材料进行旋转挤压。A composite additive manufacturing system, characterized in that it includes the rotary extrusion device according to any one of claims 1 to 4, and also includes a material melting device, the material melting device includes a cladding head (2) and Material supply mechanism, the cladding head (2) is used to melt the material supplied by the material supply mechanism, and the rotary extrusion head (1) of the rotary extrusion device is used to rotary extrusion of the melted material. .
  6. 根据权利要求5所述的复合增材制造系统,其特征在于,所述材料包括纯金属、合金及含有强化材料的金属基复合材料中的至少一种。The composite additive manufacturing system according to claim 5, wherein the material includes at least one of pure metal, alloy, and metal matrix composite material containing reinforcing materials.
  7. 根据权利要求5所述的复合增材制造系统,其特征在于,还包括数控机床(5)和铣削头,所述数控机床(5)分别与所述旋转挤压装置、所述熔覆头(2)和/或所述铣削头相连接;或者还包括单/双机器人(4),所述单/双机器人(4)分别与所述旋转挤压装置、所述熔覆头(2)和/或所述铣削头相 连接。The composite additive manufacturing system according to claim 5, further comprising a CNC machine tool (5) and a milling head, the CNC machine tool (5) being connected to the rotary extrusion device and the cladding head ( 2) and/or the milling head is connected; or it also includes a single/double robot (4), the single/double robot (4) is respectively connected with the rotating extrusion device, the cladding head (2) and the /or the milling head is connected.
  8. 一种复合增材制造方法,其特征在于,根据权利要求5至7中任一项所述的复合增材制造系统进行复合增材制造,包括如下步骤:A composite additive manufacturing method, characterized in that composite additive manufacturing is performed according to the composite additive manufacturing system according to any one of claims 5 to 7, including the following steps:
    采用材料熔化装置将材料熔化并沉积;Use a material melting device to melt and deposit the material;
    通过旋转挤压装置对所述材料的沉积层进行旋转挤压处理;The deposited layer of the material is subjected to rotary extrusion processing by a rotary extrusion device;
    重复上述步骤直至得到复合增材制造材料。Repeat the above steps until the composite additive manufacturing material is obtained.
  9. 根据权利要求8所述的复合增材制造方法,其特征在于,所述对所述材料的沉积层进行旋转挤压处理包括:The composite additive manufacturing method according to claim 8, wherein the rotary extrusion processing of the deposited layer of material includes:
    对所述材料的沉积层表面进行平整化处理后,再采用具有光面挤压端部(131)的旋转挤压头(1)进行旋转挤压;After smoothing the surface of the deposited layer of the material, a rotary extrusion head (1) with a smooth extrusion end (131) is used for rotary extrusion;
    或者,直接采用具有导向槽结构的旋转挤压头(1)对所述材料的沉积层表面进行旋转挤压。Alternatively, a rotary extrusion head (1) with a guide groove structure may be directly used to perform rotary extrusion on the surface of the deposition layer of the material.
  10. 根据权利要求9所述的复合增材制造方法,其特征在于,所述旋转挤压时的压力范围为200-12000N,旋转速度为1000-20000r/min。The composite additive manufacturing method according to claim 9, characterized in that the pressure range during rotation and extrusion is 200-12000N, and the rotation speed is 1000-20000r/min.
PCT/CN2022/136104 2022-06-16 2022-12-02 Rotary extrusion device, and composite additive manufacturing system and method WO2023240940A1 (en)

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