WO2023236590A1 - Clean-in-place calcium hydroxide pipe system, and method for using same - Google Patents

Clean-in-place calcium hydroxide pipe system, and method for using same Download PDF

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Publication number
WO2023236590A1
WO2023236590A1 PCT/CN2023/078161 CN2023078161W WO2023236590A1 WO 2023236590 A1 WO2023236590 A1 WO 2023236590A1 CN 2023078161 W CN2023078161 W CN 2023078161W WO 2023236590 A1 WO2023236590 A1 WO 2023236590A1
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WO
WIPO (PCT)
Prior art keywords
pipe
valve
pipeline
ball valve
milk
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PCT/CN2023/078161
Other languages
French (fr)
Chinese (zh)
Inventor
王大伟
许立宇
王俊生
刘志宏
陈林
冯诗钦
Original Assignee
华能(福建漳州)能源有限责任公司
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Publication of WO2023236590A1 publication Critical patent/WO2023236590A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5281Installations for water purification using chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • C02F2201/005Valves
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/14Maintenance of water treatment installations

Definitions

  • the invention relates to the technical field of pipeline cleaning, and in particular to a milk-of-lime pipeline system capable of online cleaning and a method of using the same.
  • the clarifier uses lime milk and polymerized ferric sulfate for clarification treatment.
  • the transportation method is: passing the aqueous solution containing milk of lime through the pipeline conveyor into the clarification tank; however, since the main component of the milk of lime solution is calcium hydroxide, calcium hydroxide is adhesive and easily adheres to the inside of the pipeline. Over time, the milk of lime will The increase in the thickness of the adhesion will easily cause the diameter of the pipeline to become smaller. In the long run, it will cause the pipeline to become clogged, resulting in a decline in equipment processing, and in severe cases, it cannot operate. At the same time, because the milk of lime solution is alkaline, the milk of lime adheres to the pipeline. , will also affect the stability of the dosing system, causing the pH adjustment to fail to meet the requirements, resulting in poor hardness removal during water treatment, affecting water quality.
  • the present invention provides a lime milk pipeline system that can be cleaned online and a method of using the same.
  • the discharge end of the first milk of lime discharging assembly is connected to the first pipe by providing a second pipe, and a first electronic control valve, the first ball valve and the first stop valve;
  • the second pipeline is connected to the first pipeline by providing a third bifurcated pipeline, and the converging end of the third bifurcated pipeline is connected to the pipe between the first electronically controlled valve and the first ball valve on the second pipeline.
  • the branch end of the third bifurcated pipe is connected to the pipe between the fourth stop valve and the seventh ball valve on the first pipe, and the pipes on both sides of the branch end of the third bifurcated pipe are equipped with self-contained pipes that are far away from the second pipe.
  • the eighth ball valve, the first feeding pump, the sixth stop valve and the ninth ball valve are arranged in sequence.
  • the third pipeline is connected to the first pipeline by providing a fourth bifurcated pipeline, and the converging end of the fourth bifurcated pipeline is connected to the pipe between the second electronically controlled valve and the second ball valve on the third pipe.
  • the branch end of the fourth bifurcated pipe is connected to the pipe between the fifth stop valve and the seventh ball valve on the first pipe, and the pipes on both sides of the branch end of the fourth bifurcated pipe are equipped with self-contained pipes that are far away from the third pipe.
  • the tenth ball valve, the second feeding pump, the seventh stop valve and the eleventh ball valve are arranged in sequence.
  • a twelfth ball valve is also provided on the first pipeline, and the twelfth ball valve is arranged on the first pipeline at the connection position between the second bifurcation pipe and the first pipe and at the connection position between the third bifurcation pipe and the first pipe. on the pipeline between.
  • the discharge end of the first milk of lime discharge component and the third bifurcated pipe are also connected to the external tap water pump main pipe through pipeline connections.
  • the discharge end of the first milk of lime discharge component An eighth stop valve is provided on the pipeline connected to the external tap water pump main pipe.
  • a first manual butterfly valve and a first manual butterfly valve are arranged on the pipeline connected to the external tap water pump main pipe from the direction close to the third bifurcated pipeline. Electric butterfly valve.
  • the discharge end of the second milk of lime discharge component and the fourth bifurcated pipe are also connected to the external tap water pump main pipe through pipeline connections.
  • the discharge end of the second milk of lime discharge component A ninth stop valve is provided on the pipeline connected to the external tap water pump main pipe.
  • a second manual butterfly valve and a third manual butterfly valve are arranged on the pipeline connected to the external tap water pump main pipe from the direction close to the fourth bifurcated pipeline. Two electric butterfly valves.
  • the second communication port of the first clarifier is connected to the external dosing room through a pipeline connection
  • the third communication port of the first clarification tank is connected to the external water outlet through a pipeline connection.
  • the fourth communication port of the first clarifier is connected to the main pipe of the external running water pump and the external sludge pump respectively through pipeline connections.
  • the fourth communication port of the first clarifier is connected to the main pipe of the external running water pump.
  • There is a tenth stop valve, and a fourteenth ball valve and a third electronic control valve are arranged in sequence from the direction away from the first clarifier on the pipeline connecting the fourth communication port of the first clarifier and the external sludge pump.
  • the second communication port of the second clarification tank is connected to the external dosing room through a pipeline connection
  • the third communication port of the second clarification tank is connected to the external water outlet channel through a pipeline connection.
  • the fourth communication port of the second clarifier is connected to the main pipe of the external running water pump and the external sludge pump respectively through pipeline connections.
  • the fourth communication port of the second clarifier is connected to the main pipe of the external running water pump.
  • There is a twelfth stop valve, and a fifteenth ball valve and a fourth electric control valve are arranged in sequence from the direction away from the second clarifier on the pipeline connecting the fourth communication port of the second clarifier and the external sludge pump.
  • the present invention provides a method of using a milk-of-lime pipeline system that can be cleaned online, including the following steps:
  • the valves are all in a normally open state, the first electronic control valve, the second electronic control valve, the first electric butterfly valve, the second electric butterfly valve, the third electric control valve, the third electric butterfly valve, the fourth electric control valve and the fourth electric butterfly valve.
  • the opening and closing states are changed according to actual needs.
  • the first ball valve, the first stop valve, the second ball valve, the second stop valve, the third ball valve, the third stop valve, the fourth ball valve, the fifth ball valve, the sixth ball valve and the third All seven ball valves are normally closed;
  • the medicine pump to start working, and the medicine pump will spray the medicine liquid in the dosing and cleaning box.
  • the pH value of the medicinal liquid in the dosing and cleaning box is measured. If the pH value of the medicinal liquid drops, add the medicinal liquid.
  • the blockage is in the form of blockage at the pump ports of the first feeding pump and the second feeding pump, close the first electric control valve, the second electric control valve, the fourth stop valve, the fifth stop valve, the first electric butterfly valve and The second electric butterfly valve opens the first ball valve, the second ball valve, the third ball valve, the third stop valve, the fourth ball valve and the fifth ball valve, and at the same time controls the chemical pump to start working, and the chemical pump will add medicine to clean the liquid in the tank.
  • the pH value of the medicinal liquid in the dosing and cleaning box is measured. If the pH value of the medicinal liquid drops, add the medicinal liquid.
  • the pH value of the medicinal solution If the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and soak it. After soaking for a certain period of time, open the first electric butterfly valve, the second electric butterfly valve and the sixth ball valve, and use the water from the external tap water pump main pipe to purify the lime milk.
  • the pipeline system is flushed, and the flushed liquid flows out into an external collection tank.
  • the pipeline can be cleaned without cutting the pipeline. It only needs to control the opening and closing of the corresponding valve and then use the dosing pump to clean the pipeline.
  • the liquid in the dosing and cleaning box is injected into the milk of lime pipeline, and the milk of lime pipeline can be cleaned online.
  • the first clarifier and the second clarifier can be separated from the ones that need to be cleaned due to the closing of the corresponding valves.
  • the lime milk pipeline is separated, so that there is no need to shut down the operation of the first clarifier and the second clarifier during the cleaning process to shorten the operation time.
  • it has the advantages of simple maintenance process, short cleaning cycle, It has the advantages of short operation time and guaranteed water supply.
  • the present invention separates the milk-of-lime pipeline system into two pipeline systems with the same function by providing a seventh ball valve, so that when one of the pipeline systems fails, the other pipeline system can be connected by opening the seventh ball valve.
  • the pipeline system is connected to improve the overall risk resistance of the lime milk pipeline system.
  • the other pipeline system can be operated by running the other pipeline system. system to ensure the stability of the overall water supply system and avoid water supply interruptions as much as possible.
  • the present invention provides a method for using a milk of lime pipeline system that can be cleaned online.
  • online cleaning of the milk of lime pipeline can be achieved without affecting the work of the first clarifier and the second clarifier.
  • the cleaning effect is ensured by adjusting the pH value, soaking in chemical solution and other methods to reduce the amount of lime milk adhering to the pipeline as much as possible.
  • Figure 1 is a schematic structural diagram of the present invention.
  • Embodiment 1 Please refer to Figure 1.
  • This embodiment provides a milk of lime pipeline system that can be cleaned online, including a first clarifier 1, a second clarifier 2, a first milk of lime discharge assembly 3 and a second milk of lime.
  • the discharge assembly 4, the first clarifier 1 and the second clarifier 2 are used to remove suspended solids and colloids from the incoming liquid.
  • the first lime milk discharge assembly 3 and the second lime milk discharge assembly 4 are used to Produce a milk of lime solution;
  • the first communication port of the first clarification tank 1 and the first communication port of the second clarification tank 2 are connected together by providing a first pipe 5;
  • the discharge end of the first milk of lime discharging assembly 3 is connected with the first pipe 5 by providing a second pipe 6 so that the milk of lime solution produced by the first milk of lime discharging assembly 3 can pass through the first pipe 5 and
  • the second pipeline 6 enters the first clarification tank 1 and the second clarification tank 2.
  • a first electronically controlled valve 7 and a first ball valve 8 are arranged on the pipeline of the second pipeline 6 in a direction away from the first lime milk discharging assembly 3. and the first stop valve 9;
  • the discharge end of the second milk of lime discharging assembly 4 is connected with the first pipe 5 by providing a third pipe 10 so that the milk of lime solution produced by the second milk of lime discharging assembly 4 can pass through the first pipe 5 and
  • the third pipeline 10 enters the first clarifier 1 and the second clarifier 2.
  • the third pipeline 10 is provided with a second electronically controlled valve 11 and a second ball valve 12 in sequence from the direction away from the second lime milk discharging assembly 4. and the second stop valve 13;
  • the milk of lime piping system also includes a dosing and cleaning box 14, in which an acidic liquid that can react with the milk of lime is added; the first communication port of the dosing and cleaning box 14 is provided with a first bifurcation.
  • the pipeline 15 is connected with the second pipeline 6 and the third pipeline 10 respectively, and the branch end of the first bifurcated pipeline 15 is connected with the second pipeline 6 and the third pipeline 10 so that the chemical liquid in the chemical dosing cleaning tank 14 can
  • the first bifurcated pipe 15 flows into the second pipe 6 and the third pipe 10, thereby cleaning the pipes flowing through it.
  • the branch end of the first bifurcated pipe 15 is connected to the second pipe 6 and the third pipe.
  • the positions on 10 are respectively between the first ball valve 8 and the first stop valve 9 and between the second ball valve 12 and the second stop valve 13, so that the first ball valve 8 and the first stop valve 9 can connect the chemical dosing cleaning box 14 and
  • the first pipeline 5 and the first milk of lime discharging assembly 3 are isolated, so that the second ball valve 12 and the second stop valve 13 can isolate the dosing cleaning box 14 from the first pipeline 5 and the first milk of lime discharging assembly 4 , to facilitate the subsequent cleaning work;
  • a third ball valve 16, a chemical pump 17, a third stop valve 18 and a fourth ball valve 19 are arranged in sequence on the confluence end of the first bifurcated pipe 15 from the direction away from the chemical dosing cleaning box 14;
  • the second communication port of the chemical dosing and cleaning box 14 is connected with the first pipe 5 by providing a second bifurcated pipe 20, so that the chemical dosing and cleaning box 14 is connected with the first pipe 5 through the second bifurcated pipe 20, so that During the subsequent cleaning work, one side of the branch end pipe of the second bifurcated pipe 20 is connected to the pipe on the side of the first pipe 5 close to the first clarifier 1, and the other side of the branch end pipe is connected to the first pipe. 5. On the pipeline close to the 2nd side of the second clarifier, so that all pipelines can be cleaned as much as possible during the subsequent cleaning of the pipelines. Both ends of the pipelines on both sides of the split end of the second bifurcated pipeline 20 are provided with There is a fifth ball valve 21. The arrangement of the fifth ball valve 21 can isolate the dosing cleaning box 14 from the first pipeline 5, and can also isolate the pipelines on both sides of the branch end of the second bifurcated pipeline 20 to facilitate subsequent cleaning work. progress;
  • the third communication port of the dosing and cleaning box 14 is connected to the external collection pool 22 through a pipeline connection to facilitate subsequent collection of waste liquid.
  • the third communication port of the dosing and cleaning box 14 is connected to the external collection pool 22.
  • the pipeline is provided with a sixth ball valve 23;
  • the first pipeline 5 is also provided with a fourth stop valve 24 , a fifth stop valve 25 and a seventh ball valve 26 .
  • the fourth stop valve 24 is located close to the first clarifier 1 , and the fourth stop valve 24 is located in the first pipeline 5 The position above is closer to the first clarification tank 1 than the connection position of the second branch pipe 20 and the first pipe 5 close to the first clarification tank 1 side, so that when the fourth stop valve 24 is closed, the The first communication port of the first clarifier 1 is isolated from the external pipeline to facilitate subsequent cleaning work.
  • the fifth stop valve 25 is disposed close to the second clarifier 2 , and the fifth stop valve 25 is provided on the first pipe 5 The position is closer to the second clarification tank 2 than the connection position of the second branch pipe 20 and the first pipe 5 close to the second clarification tank 2 side, so that when the fifth stop valve 25 is closed, the third The first communication port of the second clarifier 2 is isolated from the external pipeline to facilitate subsequent cleaning work.
  • the seventh ball valve 26 is located at the position where the second pipe 6 is connected to the first pipe 5 and the third pipe 10 is connected to the third pipe.
  • the lime milk pipeline system can be divided into two pipeline systems with the same function. Not only can one of the pipelines When the system fails, another set of pipeline system is connected by opening the seventh ball valve 26 to improve the overall risk resistance of the milk-of-lime pipeline system and facilitate subsequent cleaning work.
  • the third pipeline 10 is connected to the first pipeline 5 by providing a fourth bifurcated pipeline 32, so that the second electronically controlled valve 11 can isolate the second lime milk discharging assembly 4 from the external pipeline.
  • the converging end of the fourth bifurcated pipe 32 is connected to the pipeline between the second electronically controlled valve 11 and the second ball valve 12 on the third pipe 10, and the branching end of the fourth bifurcated pipe 32 is connected to On the pipeline between the fifth stop valve 25 and the seventh ball valve 26 on the first pipeline 5, tenth valves are arranged sequentially from the direction away from the third pipeline 10 on both sides of the branch end of the fourth bifurcated pipeline 32.
  • the first pipe 5 is also provided with a twelfth ball valve 37 and a thirteenth ball valve 38.
  • the twelfth ball valve 37 is provided on the first pipe 5 at the connection position between the second branch pipe 20 and the first pipe 5 and the third branch.
  • the twelfth ball valve 37 can isolate the first clarification tank 1 and the first lime milk discharging assembly 3 to increase the risk resistance of the overall system.
  • the discharge end of the first milk of lime discharging component 3 and the third bifurcated pipe 27 are also connected to the external tap water pump main pipe 45 through pipe connections to serve as the first milk of lime discharging component.
  • 3 generates lime milk solution to provide enough water and facilitate subsequent flushing operations;
  • an eighth stop valve 39 is provided on the pipeline connecting the discharge end of the first lime milk discharging component 3 and the external tap water pump main pipe 45, and the third
  • the first manual butterfly valve 40 and the first electric butterfly valve 41 are disposed in sequence on the pipeline connecting the bifurcated pipe 27 and the external tap water pump main pipe 45 from the direction close to the third bifurcated pipe 27 .
  • the discharge end of the second milk of lime discharging assembly 4 and the fourth bifurcated pipe 32 are also connected to the external tap water pump main pipe 45 through pipe connections, so that the second milk of lime discharging assembly 4
  • the lime milk solution is generated to provide enough water and facilitate subsequent flushing operations.
  • a ninth stop valve 42 is provided on the pipeline connecting the discharge end of the second lime milk discharging assembly 4 and the external tap water pump main pipe 45.
  • a second manual butterfly valve 43 and a second electric butterfly valve 44 are disposed in sequence on the pipeline connecting the fork pipe 32 and the external tap water pump main pipe 45 from the direction close to the fourth bifurcated pipe 32 .
  • a tenth stop valve 49 is provided on the pipeline connecting the fourth communication port of the first clarifier 1 to the external tap water pump main pipe 45, and the fourth communication port of the first clarifier 1 is connected to the external mud discharge
  • the pipeline connected to the pump 46 is provided with a fourteenth ball valve 50 and a third electronically controlled valve 51 in order from the direction away from the first clarifier 1.
  • the fourth communication port of the first clarifier 1 is connected to the external tap water pump main pipe 45.
  • the pipelines connected to the fourth communication port of the first clarifier 1 and the external sludge pump 46 are also connected together by setting a fourth pipe 52.
  • the fourth pipe 52 is provided for subsequent use of the first clarifier.
  • the fourth communication port of 1 When the fourth communication port of 1 is connected to the external mud pump 46 for cleaning, it can balance the water pressure and prevent pipeline rupture due to changes in water pressure in the pipeline caused by pipeline blockage.
  • the fourth pipeline 52 is provided with a third electric butterfly valve 53 and an eleventh stop valve 54.
  • the second communication port of the second clarification tank 2 is connected with the external dosing room 47 through a pipeline connection, so that the external dosing room 47 can add the required flocculant into the second clarification tank 2
  • the third communication port of the second clarifier 2 is connected with the external outlet channel 48 through a pipeline connection, so that the second clarifier 2 can discharge the treated water
  • the fourth communication port of the second clarifier 2 passes through
  • the pipelines are connected to the external running water pump main pipe 45 and the external sludge discharge pump 46 respectively, so that the second clarifier 2 can discharge sewage and the water flow from the external running water pump main pipe 45 can be connected to its fourth flow port.
  • the butterfly valve 44, the third electric control valve 51, the third electric butterfly valve 53, the fourth electric control valve 57 and the fourth electric butterfly valve 59 change their opening and closing states according to actual needs. If necessary, the first clarifier 1 and the second clarifier When the lime milk solution produced by the first milk of lime discharging assembly 3 and the second milk of lime discharging assembly 4 is added to the pool 2, the first electric control valve 7 and the second electric control valve 11 are opened to cooperate with the first feeding pump 29 and the second feeding pump 34 work to transport the milk of lime solution.
  • the third electronically controlled butterfly valve and the fourth electronically controlled butterfly valve Open, balance water pressure; first ball valve 8, first stop valve 9, second ball valve 12, second stop valve 13, third ball valve 16, third stop valve 18, fourth ball valve 19, fifth ball valve 21,
  • the sixth ball valve 23 and the seventh ball valve 26 are both in a normally closed state; at the same time, during operation, one of the two pipeline systems separated by the seventh ball valve 26 should be in operation, while the other pipeline system is not. Operates as a backup piping system.
  • the blockage form of the milk of lime pipeline system is determined based on the phenomenon of blockage; for ease of understanding, in this embodiment, it is assumed that the blocked pipeline system is the pipeline with the first clarifier 1
  • the system that is, the pipeline system with the first clarifier 1 is operated; the specific judgment method is: monitor the pH value of the incoming water in real time when the first clarifier 1 is operating. If the pH value is found to drop, check the first lime milk on site Whether the internal liquid level of the material component 3 has dropped; if the internal liquid level has dropped, it means that the running pipeline system is not blocked, and the user needs to check whether the first clarifier 1 is caused by an internal mechanical failure of the first clarifier 1.
  • the pH value drops; if the internal liquid level does not drop, it means that the running pipeline system is blocked. Then the seventh ball valve 26 is opened, and the two sets of pipeline systems separated by the seventh ball valve 26 are connected, and the operation with the second pipeline system is started at the same time. The pipeline system of the clarifier 2 is then put into dosing while monitoring the pH value of the first clarifier 1. If the change in pH value increases, it means that the second feeding pump 34 can produce the lime milk from the second lime milk discharge assembly 4. It is easy to transport the liquid in the first clarifier 1, and it can be determined that the blockage is in the pump port position of the first feed pump 29.
  • the chemical liquid in the chemical cleaning box 14 is pumped into the pipeline system with the first clarifier 1, and circulates in the pipeline system.
  • the added chemical liquid can react with the attached lime milk because it is acidic, so as to remove the attached liquid.
  • the milk of lime in the milk of lime pipeline system is removed, and the pH value of the medicinal liquid in the dosing cleaning box 14 is measured in real time. If the pH value of the medicinal liquid drops, the medicinal liquid is replenished to stabilize the medicinal liquid in the dosing cleaning tank 14 pH value, if the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and perform soaking.
  • the soaking time is 24 hours; the specific soaking time can be determined according to the actual length of the milk of lime pipeline; by Open the first electric butterfly valve 41, the second electric butterfly valve 44 and the sixth ball valve 23, and use the water from the external tap water pump main pipe 45 to flush the lime milk pipeline system.
  • the flushed liquid flows back into the dosing cleaning tank 14 and then flows out. Collect in the external collection tank 22; at this time, the adhesion amount of lime milk in the treated lime milk pipeline system will be greatly reduced;
  • the chemical pump 17 order the chemical pump 17 to drive the chemical liquid in the chemical dosing cleaning box 14 into the pipeline system, and circulate it in the pipeline system. Since the added chemical liquid is acidic, it can react with the attached lime milk to remove the attached lime milk. The milk of lime in the milk of lime pipeline system is removed, and the pH value of the medicinal liquid in the dosing cleaning box 14 is measured in real time. If the pH value of the medicinal liquid drops, the medicinal liquid is replenished to stabilize the medicinal liquid in the dosing cleaning tank 14 pH value, if the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and perform soaking. The soaking time is 24 hours.
  • the first electric butterfly valve 41, the second electric butterfly valve 44 and the sixth ball valve 23 are opened, with the help of external tap water.
  • the water from the pump main pipe 45 flushes the milk of lime pipeline system, and the flushed liquid flows back into the dosing cleaning tank 14 and then flows out to the external collection pool 22 for collection; at this time, the treated milk of lime pipeline system The amount of lime milk adhesion will be greatly reduced.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
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  • Cleaning In General (AREA)

Abstract

The present invention relates to the technical field of pipe cleaning. Disclosed are a clean-in-place calcium hydroxide pipe system and a method for using same. The clean-in-place calcium hydroxide pipe system comprises a first clarification tank, a second clarification tank, a first calcium hydroxide discharge assembly and a second calcium hydroxide discharge assembly, wherein the first clarification tank is in communication with the second clarification tank by means of providing a first pipe; the first calcium hydroxide discharge assembly is in communication with the first pipe by means of providing a second pipe; and the second calcium hydroxide discharge assembly is in communication with the first pipe by means of providing a third pipe. The pipe system further comprises an agent-feeding and cleaning tank, which is in communication with the second pipe and the third pipe by means of providing a first bifurcated pipe, and is further in communication with the first pipe by means of providing a second bifurcated pipe. According to the present invention, the pipe system has a simple maintenance process and a short cleaning period, requires a short amount of time to be put into operation, and ensures the water supply.

Description

一种能够在线清洗的石灰乳管道系统及其使用方法A lime milk pipeline system capable of online cleaning and its use method 技术领域Technical field
本发明涉及管道清洗技术领域,具体涉及一种能够在线清洗的石灰乳管道系统及其使用方法。The invention relates to the technical field of pipeline cleaning, and in particular to a milk-of-lime pipeline system capable of online cleaning and a method of using the same.
背景技术Background technique
目前,在热电厂中的水深度处理系统中,澄清池采用石灰乳、聚合硫酸铁加药方式进行澄清处理。输送方式为:将含有石灰乳的水溶液通过管路输送道澄清池内;但由于石灰乳溶液主要成分为氢氧化钙,氢氧化钙具有粘附性,容易附着在管道内部,时间一长,石灰乳附着厚度增加,容易造成管道通径变小,长期下来,便会导致管道出现堵塞,从而造成设备处理下降,严重时无法运行,同时,由于石灰乳溶液显碱性,而石灰乳附着于管道上,还会对加药系统的稳定性造成影响,导致pH调节无法达到要求,使得对水处理时的硬度去除较差,影响水质。At present, in the advanced water treatment system in thermal power plants, the clarifier uses lime milk and polymerized ferric sulfate for clarification treatment. The transportation method is: passing the aqueous solution containing milk of lime through the pipeline conveyor into the clarification tank; however, since the main component of the milk of lime solution is calcium hydroxide, calcium hydroxide is adhesive and easily adheres to the inside of the pipeline. Over time, the milk of lime will The increase in the thickness of the adhesion will easily cause the diameter of the pipeline to become smaller. In the long run, it will cause the pipeline to become clogged, resulting in a decline in equipment processing, and in severe cases, it cannot operate. At the same time, because the milk of lime solution is alkaline, the milk of lime adheres to the pipeline. , will also affect the stability of the dosing system, causing the pH adjustment to fail to meet the requirements, resulting in poor hardness removal during water treatment, affecting water quality.
现有技术中,解决石灰乳管道堵塞的方法大多是将管道进行切割,逐段对管道进行清理疏通,疏通完毕后再将管道进行焊接,而石灰乳管道较长,导致其检修过程较为麻烦,且清理周期较长,影响设备运行,会对供水系统造成影响,同时,石灰加药系统一般用于中水水源,添加至机械加速搅拌澄清池,若石灰系统停止进行检修,检修结束后,机械加速搅拌澄清池再次投运运行周期较长,对于北方共热电厂,供水量较大,易造成供水中断。In the existing technology, most of the methods to solve the blockage of milk of lime pipeline are to cut the pipeline, clean and dredge the pipeline section by section, and then weld the pipeline after the dredging is completed. However, the length of the milk of lime pipeline makes its maintenance process more troublesome. And the cleaning cycle is long, which affects the operation of the equipment and has an impact on the water supply system. At the same time, the lime dosing system is generally used for gray water sources and is added to the mechanical accelerated mixing clarifier. If the lime system is stopped for maintenance, after the maintenance is completed, the mechanical It takes a long time to put the accelerated mixing clarifier back into operation. For northern co-thermal power plants, the water supply volume is large and it is easy to cause water supply interruption.
发明内容Contents of the invention
有鉴于此,本发明提供一种能够在线清洗的石灰乳管道系统及其使用方法。In view of this, the present invention provides a lime milk pipeline system that can be cleaned online and a method of using the same.
为了解决上述技术问题,本发明的技术方案是:第一方面,本发明提供一种一种能够在线清洗的石灰乳管道系统,包括第一澄清池、第二澄清池、第一石灰乳出料组件和第二石灰乳出料组件,所述第一澄清池的第一连通口与第二澄清池的第一连通口通过设置第一管道连通在一起;In order to solve the above technical problems, the technical solution of the present invention is: firstly, the present invention provides a milk of lime pipeline system that can be cleaned online, including a first clarifier, a second clarifier, and a first milk of lime discharge assembly and a second lime milk discharging assembly, the first communication port of the first clarification tank and the first communication port of the second clarification tank are connected together through a first pipe;
第一石灰乳出料组件的出料端通过设置第二管道与第一管道连通在一起,且第二管道的管路上自远离第一石灰乳出料组件方向依次设置有第一电控阀、第一球阀和第一截止阀;The discharge end of the first milk of lime discharging assembly is connected to the first pipe by providing a second pipe, and a first electronic control valve, the first ball valve and the first stop valve;
第二石灰乳出料组件的出料端通过设置第三管道与第一管道连通在一起,且第三管道的管路上自远离第二石灰乳出料组件方向依次设置有第二电控阀、第二球阀和第二截止阀;The discharging end of the second milk of lime discharging component is connected to the first pipe by providing a third pipe, and a second electronic control valve, a second ball valve and a second stop valve;
所述管道系统还包括加药清洗箱,加药清洗箱的第一连通口通过设置第一分叉管道分别与第二管道和第三管道连通在一起,第一分叉管道的分流端与第二管道和第三管道连通,第一分叉管道的合流端的管路上自远离加药清洗箱方向依次设置有第三球阀、药泵、第三截止阀和第四球阀;The pipeline system also includes a dosing and cleaning box. The first communication port of the dosing and cleaning box is connected to the second pipe and the third pipe by setting a first bifurcated pipe. The branch end of the first bifurcated pipe is connected to the third pipe. The second pipeline is connected to the third pipeline, and a third ball valve, a medicine pump, a third stop valve and a fourth ball valve are arranged on the pipeline at the converging end of the first bifurcated pipeline in a direction away from the chemical dosing and cleaning box;
加药清洗箱的第二连通口通过设置第二分叉管道与第一管道连通在一起,第二分叉管道的其中一侧分流端管路接于第一管道贴近第一澄清池侧的管路上,另一侧分流端管路接于第一管道贴近第二澄清池侧的管路上,第二分叉管道分流端的两侧管道的两端部上均设有第五球阀;The second communication port of the dosing and cleaning box is connected to the first pipe by setting a second bifurcated pipe. One side of the branch end pipe of the second bifurcated pipe is connected to the pipe on the side of the first pipe close to the first clarifier. On the road, the branch pipe on the other side is connected to the pipe on the side of the first pipe close to the second clarifier, and fifth ball valves are provided on both ends of the pipes on both sides of the branch pipe on the second branch pipe;
加药清洗箱的第三连通口通过管道连接的方式与外部收集池连通在一起,且加药清洗箱的第三连通口与外部收集池连通的管路上设有第六球阀;The third communication port of the dosing and cleaning box is connected with the external collection pool through a pipeline connection, and a sixth ball valve is provided on the pipeline connecting the third communication port of the dosing and cleaning box with the external collection pool;
第一管道上还设有第四截止阀、第五截止阀和第七球阀,第四截止阀贴近第一澄清池设置,且第四截止阀设于第一管道上的位置相较第二分叉管道与第一管道贴近第一澄清池侧的管路的连接位置更贴近第一澄清池,第五截止阀贴近第二澄清池设置,且第五截止阀设于第一管道上的位置相较第二分叉管道与第一管道贴近第二澄清池侧的管路的连接位置更贴近第二澄清池,第七球阀设于第二管道接于第一管道上的位置与第三管道接于第一管道上的位置之间的第一管道的管路上。The first pipeline is also provided with a fourth stop valve, a fifth stop valve and a seventh ball valve. The fourth stop valve is arranged close to the first clarifier, and the fourth stop valve is located on the first pipeline at a position higher than that of the second clarifier. The connection position of the fork pipe and the first pipe close to the first clarifier side is closer to the first clarifier, the fifth stop valve is arranged close to the second clarifier, and the fifth stop valve is located on the first pipe at a similar position. The connection position of the second bifurcated pipe and the first pipe close to the second clarification tank side is closer to the second clarification tank. The seventh ball valve is installed at the position where the second pipe is connected to the first pipe and connected to the third pipe. on the pipeline of the first pipeline between locations on the first pipeline.
进一步的,所述第二管道通过设置第三分叉管道与第一管道连接在一起,第三分叉管道的合流端接于第二管道上第一电控阀与第一球阀之间的管路上,第三分叉管道的分流端接于第一管道上第四截止阀与第七球阀之间的管路上,第三分叉管道的分流端的两侧管路上均设有自远离第二管道方向依次设置的第八球阀、第一输料泵、第六截止阀和第九球阀。Further, the second pipeline is connected to the first pipeline by providing a third bifurcated pipeline, and the converging end of the third bifurcated pipeline is connected to the pipe between the first electronically controlled valve and the first ball valve on the second pipeline. On the road, the branch end of the third bifurcated pipe is connected to the pipe between the fourth stop valve and the seventh ball valve on the first pipe, and the pipes on both sides of the branch end of the third bifurcated pipe are equipped with self-contained pipes that are far away from the second pipe. The eighth ball valve, the first feeding pump, the sixth stop valve and the ninth ball valve are arranged in sequence.
进一步的,所述第三管道通过设置第四分叉管道与第一管道连接在一起,第四分叉管道的合流端接于第三管道上第二电控阀与第二球阀之间的管路上,第四分叉管道的分流端接于第一管道上第五截止阀与第七球阀之间的管路上,第四分叉管道的分流端的两侧管路上均设有自远离第三管道方向依次设置的第十球阀、第二输料泵、第七截止阀和第十一球阀。Further, the third pipeline is connected to the first pipeline by providing a fourth bifurcated pipeline, and the converging end of the fourth bifurcated pipeline is connected to the pipe between the second electronically controlled valve and the second ball valve on the third pipe. On the road, the branch end of the fourth bifurcated pipe is connected to the pipe between the fifth stop valve and the seventh ball valve on the first pipe, and the pipes on both sides of the branch end of the fourth bifurcated pipe are equipped with self-contained pipes that are far away from the third pipe. The tenth ball valve, the second feeding pump, the seventh stop valve and the eleventh ball valve are arranged in sequence.
进一步的,所述第一管道上还设有第十二球阀,第十二球阀设于第一管道上第二分叉管道与第一管道连接位置与第三分叉管道与第一管道连接位置之间的管路上。Furthermore, a twelfth ball valve is also provided on the first pipeline, and the twelfth ball valve is arranged on the first pipeline at the connection position between the second bifurcation pipe and the first pipe and at the connection position between the third bifurcation pipe and the first pipe. on the pipeline between.
进一步的,所述第一管道上还设有第十三球阀,第十三球阀设于第一管道上第二分叉管道与第一管道连接位置与第四分叉管道与第一管道连接位置之间的管路上。Furthermore, a thirteenth ball valve is also provided on the first pipeline, and the thirteenth ball valve is provided on the first pipeline at the connection position between the second bifurcation pipe and the first pipe and at the connection position between the fourth bifurcation pipe and the first pipe. on the pipeline between.
进一步的,所述第一石灰乳出料组件的出料端和第三分叉管道上还通过管道连接的方式与外部自来水泵母管连通在一起,第一石灰乳出料组件的出料端与外部自来水泵母管连通的管路上设有第八截止阀,第三分叉管道与外部自来水泵母管连通的管路上自贴近第三分叉管道方向依次设有第一手动蝶阀和第一电动蝶阀。Further, the discharge end of the first milk of lime discharge component and the third bifurcated pipe are also connected to the external tap water pump main pipe through pipeline connections. The discharge end of the first milk of lime discharge component An eighth stop valve is provided on the pipeline connected to the external tap water pump main pipe. A first manual butterfly valve and a first manual butterfly valve are arranged on the pipeline connected to the external tap water pump main pipe from the direction close to the third bifurcated pipeline. Electric butterfly valve.
进一步的,所述第二石灰乳出料组件的出料端和第四分叉管道上还通过管道连接的方式与外部自来水泵母管连通在一起,第二石灰乳出料组件的出料端与外部自来水泵母管连通的管路上设有第九截止阀,第四分叉管道与外部自来水泵母管连通的管路上自贴近第四分叉管道方向依次设有第二手动蝶阀和第二电动蝶阀。Further, the discharge end of the second milk of lime discharge component and the fourth bifurcated pipe are also connected to the external tap water pump main pipe through pipeline connections. The discharge end of the second milk of lime discharge component A ninth stop valve is provided on the pipeline connected to the external tap water pump main pipe. A second manual butterfly valve and a third manual butterfly valve are arranged on the pipeline connected to the external tap water pump main pipe from the direction close to the fourth bifurcated pipeline. Two electric butterfly valves.
进一步的,所述第一澄清池的第二连通口通过管道连接的方式与外部加药间连通在一起,第一澄清池的第三连通口通过管道连接的方式与外部出水渠连通在一起,第一澄清池的第四连通口通过管道连接的方式分别与外部自来水泵母管和外部排泥泵连通在一起,第一澄清池的第四连通口与外部自来水泵母管连通的管路上设有第十截止阀,第一澄清池的第四连通口与外部排泥泵连通的管路上自远离第一澄清池方向依次设有第十四球阀和第三电控阀,第一澄清池的第四连通口与外部自来水泵母管连通的管路与第一澄清池的第四连通口与外部排泥泵连通的管路之间还通过设置第四管道连通在一起,第四管道上设有第三电动蝶阀和第十一截止阀。Further, the second communication port of the first clarifier is connected to the external dosing room through a pipeline connection, and the third communication port of the first clarification tank is connected to the external water outlet through a pipeline connection. The fourth communication port of the first clarifier is connected to the main pipe of the external running water pump and the external sludge pump respectively through pipeline connections. The fourth communication port of the first clarifier is connected to the main pipe of the external running water pump. There is a tenth stop valve, and a fourteenth ball valve and a third electronic control valve are arranged in sequence from the direction away from the first clarifier on the pipeline connecting the fourth communication port of the first clarifier and the external sludge pump. The pipeline connecting the fourth communication port to the main pipe of the external tap water pump and the pipeline connecting the fourth communication port of the first clarifier to the external sludge pump are also connected together through a fourth pipeline. The fourth pipeline is provided with There is a third electric butterfly valve and an eleventh stop valve.
进一步的,所述第二澄清池的第二连通口通过管道连接的方式与外部加药间连通在一起,第二澄清池的第三连通口通过管道连接的方式与外部出水渠连通在一起,第二澄清池的第四连通口通过管道连接的方式分别与外部自来水泵母管和外部排泥泵连通在一起,第二澄清池的第四连通口与外部自来水泵母管连通的管路上设有第十二截止阀,第二澄清池的第四连通口与外部排泥泵连通的管路上自远离第二澄清池方向依次设有第十五球阀和第四电控阀,第二澄清池的第四连通口与外部自来水泵母管连通的管路与第二澄清池的第四连通口与外部排泥泵连通的管路之间还通过设置第五管道连通在一起,第五管道上设有第四电动蝶阀和第十三截止阀。Further, the second communication port of the second clarification tank is connected to the external dosing room through a pipeline connection, and the third communication port of the second clarification tank is connected to the external water outlet channel through a pipeline connection. The fourth communication port of the second clarifier is connected to the main pipe of the external running water pump and the external sludge pump respectively through pipeline connections. The fourth communication port of the second clarifier is connected to the main pipe of the external running water pump. There is a twelfth stop valve, and a fifteenth ball valve and a fourth electric control valve are arranged in sequence from the direction away from the second clarifier on the pipeline connecting the fourth communication port of the second clarifier and the external sludge pump. The second clarifier The fourth communication port of the second clarifier is connected to the main pipe of the external tap water pump, and the fourth communication port of the second clarifier is connected to the external mud pump. The fifth pipeline is also connected to the fifth pipeline. It is equipped with the fourth electric butterfly valve and the thirteenth stop valve.
第二方面,本发明提供一种基于能够在线清洗的石灰乳管道系统的使用方法,包括以下步骤:In a second aspect, the present invention provides a method of using a milk-of-lime pipeline system that can be cleaned online, including the following steps:
所述石灰乳管道系统进行运行时,除第一电控阀、第二电控阀、第一电动蝶阀、第二电动蝶阀、第三电控阀、第三电动蝶阀、第四电控阀、第四电动蝶阀、第一球阀、第一截止阀、第二球阀、第二截止阀、第三球阀、第三截止阀、第四球阀、第五球阀、第六球阀和第七球阀外的所有阀门均为常开状态,第一电控阀、第二电控阀、第一电动蝶阀、第二电动蝶阀、第三电控阀、第三电动蝶阀、第四电控阀和第四电动蝶阀根据实际需求进行开闭状态的改变,第一球阀、第一截止阀、第二球阀、第二截止阀、第三球阀、第三截止阀、第四球阀、第五球阀、第六球阀和第七球阀均为常闭状态;When the lime milk pipeline system is in operation, in addition to the first electric control valve, the second electric control valve, the first electric butterfly valve, the second electric butterfly valve, the third electric control valve, the third electric butterfly valve, the fourth electric control valve, All except the fourth electric butterfly valve, the first ball valve, the first stop valve, the second ball valve, the second stop valve, the third ball valve, the third stop valve, the fourth ball valve, the fifth ball valve, the sixth ball valve and the seventh ball valve The valves are all in a normally open state, the first electronic control valve, the second electronic control valve, the first electric butterfly valve, the second electric butterfly valve, the third electric control valve, the third electric butterfly valve, the fourth electric control valve and the fourth electric butterfly valve. The opening and closing states are changed according to actual needs. The first ball valve, the first stop valve, the second ball valve, the second stop valve, the third ball valve, the third stop valve, the fourth ball valve, the fifth ball valve, the sixth ball valve and the third All seven ball valves are normally closed;
在所述石灰乳管道系统发生堵塞时,根据堵塞产生的现象判断所述石灰乳管道系统的堵塞形式;When the milk of lime pipeline system is blocked, determine the blockage form of the milk of lime pipeline system based on the phenomenon caused by the blockage;
若堵塞形式为管道石灰乳堵塞,则关闭第一电控阀、第二电控阀、第四截止阀、第五截止阀、第一电动蝶阀、第二电动蝶阀、第九球阀和第十一球阀,并开启第一截止阀、第二截止阀、第三球阀、第三截止阀、第四球阀和第五球阀,同时控制药泵开始工作,药泵将加药清洗箱内的药液打入所述石灰乳管道系统中,并在所述石灰乳管道系统内进行循环,同时,对加药清洗箱内药液pH值进行测定,若药液pH值下降,则补入药液,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡一定时间后,通过打开第一电动蝶阀、第二电动蝶阀和第六球阀,借助外部自来水泵母管来水对所述石灰乳管道系统进行冲洗,冲洗后的液体流出至外部收集池内;If the blockage is in the form of lime milk blockage in the pipeline, close the first electric control valve, the second electric control valve, the fourth stop valve, the fifth stop valve, the first electric butterfly valve, the second electric butterfly valve, the ninth ball valve and the eleventh ball valve, and open the first stop valve, the second stop valve, the third ball valve, the third stop valve, the fourth ball valve and the fifth ball valve, and at the same time control the medicine pump to start working, and the medicine pump will spray the medicine liquid in the dosing and cleaning box. into the milk of lime pipeline system and circulate in the milk of lime pipeline system. At the same time, the pH value of the medicinal liquid in the dosing and cleaning box is measured. If the pH value of the medicinal liquid drops, add the medicinal liquid. If When the pH value of the liquid is stable, stop the circulation of the liquid and soak it. After soaking for a certain period of time, open the first electric butterfly valve, the second electric butterfly valve and the sixth ball valve, and use the water from the external tap water pump main pipe to clean the milk of lime pipeline. The system is flushed, and the flushed liquid flows out into the external collection tank;
若堵塞形式为第一输料泵和第二输料泵的泵口位置堵塞,则关闭第一电控阀、第二电控阀、第四截止阀、第五截止阀、第一电动蝶阀和第二电动蝶阀,并开启第一球阀、第二球阀、第三球阀、第三截止阀、第四球阀和第五球阀,同时控制药泵开始工作,药泵将加药清洗箱内的药液打入所述石灰乳管道系统中,并在所述石灰乳管道系统内进行循环,同时,对加药清洗箱内药液pH值进行测定,若药液pH值下降,则补入药液,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡一定时间后,通过打开第一电动蝶阀、第二电动蝶阀和第六球阀,借助外部自来水泵母管来水对所述石灰乳管道系统进行冲洗,冲洗后的液体流出至外部收集池内。If the blockage is in the form of blockage at the pump ports of the first feeding pump and the second feeding pump, close the first electric control valve, the second electric control valve, the fourth stop valve, the fifth stop valve, the first electric butterfly valve and The second electric butterfly valve opens the first ball valve, the second ball valve, the third ball valve, the third stop valve, the fourth ball valve and the fifth ball valve, and at the same time controls the chemical pump to start working, and the chemical pump will add medicine to clean the liquid in the tank. Pour into the milk of lime pipeline system and circulate in the milk of lime pipeline system. At the same time, the pH value of the medicinal liquid in the dosing and cleaning box is measured. If the pH value of the medicinal liquid drops, add the medicinal liquid. If the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and soak it. After soaking for a certain period of time, open the first electric butterfly valve, the second electric butterfly valve and the sixth ball valve, and use the water from the external tap water pump main pipe to purify the lime milk. The pipeline system is flushed, and the flushed liquid flows out into an external collection tank.
较之现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明通过增设加药清洗箱并设置配套管路及阀门,使得在石灰乳管道发生堵塞时,无需切割管道才能够对管道进行清洗,只需通过控制相应阀门的开闭后通过加药泵将加药清洗箱内的药液注入石灰乳管道中,即可对石灰乳管道在线进行清洗,同时,在清洗过程中,由于对应阀门的关闭能够将第一澄清池和第二澄清池与需要清洗的石灰乳管道进行分隔,使得在清洗过程中可以无需关停第一澄清池和第二澄清池的运行,以缩短投运时间,相较于现有技术,具有检修过程简单、清理周期短、投运时间短、保证供水的优点。In the present invention, by adding a dosing cleaning box and setting up supporting pipelines and valves, when the milk of lime pipeline is blocked, the pipeline can be cleaned without cutting the pipeline. It only needs to control the opening and closing of the corresponding valve and then use the dosing pump to clean the pipeline. The liquid in the dosing and cleaning box is injected into the milk of lime pipeline, and the milk of lime pipeline can be cleaned online. At the same time, during the cleaning process, the first clarifier and the second clarifier can be separated from the ones that need to be cleaned due to the closing of the corresponding valves. The lime milk pipeline is separated, so that there is no need to shut down the operation of the first clarifier and the second clarifier during the cleaning process to shorten the operation time. Compared with the existing technology, it has the advantages of simple maintenance process, short cleaning cycle, It has the advantages of short operation time and guaranteed water supply.
本发明通过设置有的第七球阀,以将该石灰乳管路系统分隔成两套功能相同的管路系统,使其可以在其中一套管路系统发生故障时通过打开第七球阀将另一套管路系统进行接入以提高该石灰乳管路系统整体的抗风险性,还能在后续清洗工作中,当其中一套管路系统停止进行清洗工作时,可通过运行另一套管路系统,以保证整体供水系统的稳定性,尽可能避免供水中断的情况发生。The present invention separates the milk-of-lime pipeline system into two pipeline systems with the same function by providing a seventh ball valve, so that when one of the pipeline systems fails, the other pipeline system can be connected by opening the seventh ball valve. The pipeline system is connected to improve the overall risk resistance of the lime milk pipeline system. In the subsequent cleaning work, when one of the pipeline systems stops cleaning, the other pipeline system can be operated by running the other pipeline system. system to ensure the stability of the overall water supply system and avoid water supply interruptions as much as possible.
本发明通过提供一种能够在线清洗的石灰乳管道系统的使用方法,通过使用该方法即可实现石灰乳管道的在线清洗,不会对第一澄清池和第二澄清池的工作产生影响,并通过调节pH值、药液浸泡等方法保证清洗效果,以尽可能降低石灰乳在管道内的附着量。The present invention provides a method for using a milk of lime pipeline system that can be cleaned online. By using this method, online cleaning of the milk of lime pipeline can be achieved without affecting the work of the first clarifier and the second clarifier. The cleaning effect is ensured by adjusting the pH value, soaking in chemical solution and other methods to reduce the amount of lime milk adhering to the pipeline as much as possible.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
附图标记:1、第一澄清池;2、第二澄清池;3、第一石灰乳出料组件;4、第二石灰乳出料组件;5、第一管道;6、第二管道;7、第一电控阀;8、第一球阀;9、第一截止阀;10、第三管道;11、第二电控阀;12、第二球阀;13、第二截止阀;14、加药清洗箱;15、第一分叉管道;16、第三球阀;17、药泵;18、第三截止阀;19、第四球阀;20、第二分叉管道;21、第五球阀;22、外部收集池;23、第六球阀;24、第四截止阀;25、第五截止阀;26、第七球阀;27、第三分叉管道;28、第八球阀;29、第一输料泵;30、第六截止阀;31、第九球阀;32、第四分叉管道;33、第十球阀;34、第二输料泵;35、第七截止阀;36、第十一球阀;37、第十二球阀;38、第十三球阀;39、第八截止阀;40、第一手动蝶阀;41、第一电动蝶阀;42、第九截止阀;43、第二手动蝶阀;44、第二电动蝶阀;45、外部自来水泵母管;46、外部排泥泵;47、外部加药间;48、外部出水渠;49、第十截止阀;50、第十四球阀;51、第三电控阀;52、第四管道;53、第三电动蝶阀;54、第十一截止阀;55、第十二截止阀;56、第十五球阀;57、第四电控阀;58、第五管道;59、第四电动蝶阀;60、第十三截止阀。Reference signs: 1. First clarifier; 2. Second clarifier; 3. First milk of lime discharging assembly; 4. Second milk of lime discharging assembly; 5. First pipe; 6. Second pipe; 7. The first electronically controlled valve; 8. The first ball valve; 9. The first stop valve; 10. The third pipeline; 11. The second electronically controlled valve; 12. The second ball valve; 13. The second stop valve; 14. Dosing and cleaning box; 15. First bifurcated pipe; 16. Third ball valve; 17. Chemical pump; 18. Third stop valve; 19. Fourth ball valve; 20. Second bifurcated pipe; 21. Fifth ball valve ; 22. External collection tank; 23. Sixth ball valve; 24. Fourth stop valve; 25. Fifth stop valve; 26. Seventh ball valve; 27. Third bifurcated pipe; 28. Eighth ball valve; 29. One feeding pump; 30. The sixth stop valve; 31. The ninth ball valve; 32. The fourth bifurcated pipe; 33. The tenth ball valve; 34. The second feeding pump; 35. The seventh shut-off valve; 36. The third Eleven ball valve; 37, twelfth ball valve; 38, thirteenth ball valve; 39, eighth stop valve; 40, first manual butterfly valve; 41, first electric butterfly valve; 42, ninth stop valve; 43, second Manual butterfly valve; 44. Second electric butterfly valve; 45. External tap water pump main pipe; 46. External mud pump; 47. External dosing room; 48. External outlet channel; 49. Tenth stop valve; 50. Tenth Four ball valves; 51. The third electric control valve; 52. The fourth pipeline; 53. The third electric butterfly valve; 54. The eleventh stop valve; 55. The twelfth stop valve; 56. The fifteenth ball valve; 57. Four electric control valves; 58. The fifth pipeline; 59. The fourth electric butterfly valve; 60. The thirteenth stop valve.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1:请参照图1,本实施例提供一种能够在线清洗的石灰乳管道系统,包括第一澄清池1、第二澄清池2、第一石灰乳出料组件3和第二石灰乳出料组件4,第一澄清池1和第二澄清池2用于对进入的液体进行去除悬浮物和胶体的工作,第一石灰乳出料组件3和第二石灰乳出料组件4用于产生石灰乳溶液;Embodiment 1: Please refer to Figure 1. This embodiment provides a milk of lime pipeline system that can be cleaned online, including a first clarifier 1, a second clarifier 2, a first milk of lime discharge assembly 3 and a second milk of lime. The discharge assembly 4, the first clarifier 1 and the second clarifier 2 are used to remove suspended solids and colloids from the incoming liquid. The first lime milk discharge assembly 3 and the second lime milk discharge assembly 4 are used to Produce a milk of lime solution;
第一澄清池1的第一连通口与第二澄清池2的第一连通口通过设置第一管道5连通在一起;The first communication port of the first clarification tank 1 and the first communication port of the second clarification tank 2 are connected together by providing a first pipe 5;
第一石灰乳出料组件3的出料端通过设置第二管道6与第一管道5连通在一起,以令由第一石灰乳出料组件3产生的石灰乳溶液能够通过第一管道5和第二管道6进入第一澄清池1和第二澄清池2内,第二管道6的管路上自远离第一石灰乳出料组件3方向依次设置有第一电控阀7、第一球阀8和第一截止阀9;The discharge end of the first milk of lime discharging assembly 3 is connected with the first pipe 5 by providing a second pipe 6 so that the milk of lime solution produced by the first milk of lime discharging assembly 3 can pass through the first pipe 5 and The second pipeline 6 enters the first clarification tank 1 and the second clarification tank 2. A first electronically controlled valve 7 and a first ball valve 8 are arranged on the pipeline of the second pipeline 6 in a direction away from the first lime milk discharging assembly 3. and the first stop valve 9;
第二石灰乳出料组件4的出料端通过设置第三管道10与第一管道5连通在一起,以令由第二石灰乳出料组件4产生的石灰乳溶液能够通过第一管道5和第三管道10进入第一澄清池1和第二澄清池2内,第三管道10的管路上自远离第二石灰乳出料组件4方向依次设置有第二电控阀11、第二球阀12和第二截止阀13;The discharge end of the second milk of lime discharging assembly 4 is connected with the first pipe 5 by providing a third pipe 10 so that the milk of lime solution produced by the second milk of lime discharging assembly 4 can pass through the first pipe 5 and The third pipeline 10 enters the first clarifier 1 and the second clarifier 2. The third pipeline 10 is provided with a second electronically controlled valve 11 and a second ball valve 12 in sequence from the direction away from the second lime milk discharging assembly 4. and the second stop valve 13;
该石灰乳管道系统还包括加药清洗箱14,加药清洗箱14内加入有能够与石灰乳进行反应的呈酸性的药液;加药清洗箱14的第一连通口通过设置第一分叉管道15分别与第二管道6和第三管道10连通在一起,第一分叉管道15的分流端与第二管道6和第三管道10连通,以令加药清洗箱14内的药液能够通过第一分叉管道15流入第二管道6和第三管道10内,从而对流经的管路进行清洗工作,同时,第一分叉管道15的分流端接于第二管道6和第三管道10上的位置分别第一球阀8、第一截止阀9之间和第二球阀12、第二截止阀13之间,使得第一球阀8和第一截止阀9能够将加药清洗箱14与第一管道5和第一石灰乳出料组件3进行隔离,使得第二球阀12和第二截止阀13能够将加药清洗箱14与第一管道5和第一石灰乳出料组件4进行隔离,以便后续清洗工作的进行;第一分叉管道15的合流端的管路上自远离加药清洗箱14方向依次设置有第三球阀16、药泵17、第三截止阀18和第四球阀19;The milk of lime piping system also includes a dosing and cleaning box 14, in which an acidic liquid that can react with the milk of lime is added; the first communication port of the dosing and cleaning box 14 is provided with a first bifurcation. The pipeline 15 is connected with the second pipeline 6 and the third pipeline 10 respectively, and the branch end of the first bifurcated pipeline 15 is connected with the second pipeline 6 and the third pipeline 10 so that the chemical liquid in the chemical dosing cleaning tank 14 can The first bifurcated pipe 15 flows into the second pipe 6 and the third pipe 10, thereby cleaning the pipes flowing through it. At the same time, the branch end of the first bifurcated pipe 15 is connected to the second pipe 6 and the third pipe. The positions on 10 are respectively between the first ball valve 8 and the first stop valve 9 and between the second ball valve 12 and the second stop valve 13, so that the first ball valve 8 and the first stop valve 9 can connect the chemical dosing cleaning box 14 and The first pipeline 5 and the first milk of lime discharging assembly 3 are isolated, so that the second ball valve 12 and the second stop valve 13 can isolate the dosing cleaning box 14 from the first pipeline 5 and the first milk of lime discharging assembly 4 , to facilitate the subsequent cleaning work; a third ball valve 16, a chemical pump 17, a third stop valve 18 and a fourth ball valve 19 are arranged in sequence on the confluence end of the first bifurcated pipe 15 from the direction away from the chemical dosing cleaning box 14;
加药清洗箱14的第二连通口通过设置第二分叉管道20与第一管道5连通在一起,以令加药清洗箱14通过第二分叉管道20与第一管道5进行连通,以便于后续清洗工作的进行,第二分叉管道20的其中一侧分流端管路接于第一管道5贴近第一澄清池1侧的管路上,另一侧分流端管路接于第一管道5贴近第二澄清池2侧的管路上,以可以在后续清洗管路的过程中尽可能的清洗到所有管路,第二分叉管道20分流端的两侧管路的两端部上均设有第五球阀21,第五球阀21的设置能够将加药清洗箱14与第一管道5进行隔离,并且还能够将第二分叉管道20分流端的两侧管路进行隔离,以便后续清洗工作的进行;The second communication port of the chemical dosing and cleaning box 14 is connected with the first pipe 5 by providing a second bifurcated pipe 20, so that the chemical dosing and cleaning box 14 is connected with the first pipe 5 through the second bifurcated pipe 20, so that During the subsequent cleaning work, one side of the branch end pipe of the second bifurcated pipe 20 is connected to the pipe on the side of the first pipe 5 close to the first clarifier 1, and the other side of the branch end pipe is connected to the first pipe. 5. On the pipeline close to the 2nd side of the second clarifier, so that all pipelines can be cleaned as much as possible during the subsequent cleaning of the pipelines. Both ends of the pipelines on both sides of the split end of the second bifurcated pipeline 20 are provided with There is a fifth ball valve 21. The arrangement of the fifth ball valve 21 can isolate the dosing cleaning box 14 from the first pipeline 5, and can also isolate the pipelines on both sides of the branch end of the second bifurcated pipeline 20 to facilitate subsequent cleaning work. progress;
加药清洗箱14的第三连通口通过管道连接的方式与外部收集池22连通在一起,以方便后续的废液的收集,加药清洗箱14的第三连通口与外部收集池22连通的管路上设有第六球阀23;The third communication port of the dosing and cleaning box 14 is connected to the external collection pool 22 through a pipeline connection to facilitate subsequent collection of waste liquid. The third communication port of the dosing and cleaning box 14 is connected to the external collection pool 22. The pipeline is provided with a sixth ball valve 23;
第一管道5上还设有第四截止阀24、第五截止阀25和第七球阀26,第四截止阀24贴近第一澄清池1设置,且第四截止阀24设于第一管道5上的位置相较第二分叉管道20与第一管道5贴近第一澄清池1侧的管路的连接位置更贴近第一澄清池1,以使得第四截止阀24在关闭时,能够将第一澄清池1的第一连通口与外部管路进行隔离,以便后续清洗工作的进行,第五截止阀25贴近第二澄清池2设置,且第五截止阀25设于第一管道5上的位置相较第二分叉管道20与第一管道5贴近第二澄清池2侧的管路的连接位置更贴近第二澄清池2,以使得第五截止阀25在关闭时,能够将第二澄清池2的第一连通口与外部管路进行隔离,以便后续清洗工作的进行,第七球阀26设于第二管道6接于第一管道5上的位置与第三管道10接于第一管道5上的位置之间的第一管道5的管路上,以起到分隔作用,能够将该石灰乳管路系统分隔成两套功能相同的管路系统,不仅可以在其中一套管路系统发生故障时通过打开第七球阀26将另一套管路系统进行接入以提高该石灰乳管路系统整体的抗风险性,还能够便于后续清洗工作的进行。The first pipeline 5 is also provided with a fourth stop valve 24 , a fifth stop valve 25 and a seventh ball valve 26 . The fourth stop valve 24 is located close to the first clarifier 1 , and the fourth stop valve 24 is located in the first pipeline 5 The position above is closer to the first clarification tank 1 than the connection position of the second branch pipe 20 and the first pipe 5 close to the first clarification tank 1 side, so that when the fourth stop valve 24 is closed, the The first communication port of the first clarifier 1 is isolated from the external pipeline to facilitate subsequent cleaning work. The fifth stop valve 25 is disposed close to the second clarifier 2 , and the fifth stop valve 25 is provided on the first pipe 5 The position is closer to the second clarification tank 2 than the connection position of the second branch pipe 20 and the first pipe 5 close to the second clarification tank 2 side, so that when the fifth stop valve 25 is closed, the third The first communication port of the second clarifier 2 is isolated from the external pipeline to facilitate subsequent cleaning work. The seventh ball valve 26 is located at the position where the second pipe 6 is connected to the first pipe 5 and the third pipe 10 is connected to the third pipe. On the pipeline of the first pipeline 5 between the positions on the pipeline 5, in order to play a separation role, the lime milk pipeline system can be divided into two pipeline systems with the same function. Not only can one of the pipelines When the system fails, another set of pipeline system is connected by opening the seventh ball valve 26 to improve the overall risk resistance of the milk-of-lime pipeline system and facilitate subsequent cleaning work.
本实施例中,第二管道6通过设置第三分叉管道27与第一管道5连接在一起,第三分叉管道27的合流端接于第二管道6上第一电控阀7与第一球阀8之间的管路上,使得第一电控阀7能够将第一石灰乳出料组件3与外部管路进行隔离,以便后续清洗工作的进行,第三分叉管道27的分流端接于第一管道5上第四截止阀24与第七球阀26之间的管路上,第三分叉管道27的分流端的两侧管路上均设有自远离第二管道6方向依次设置的第八球阀28、第一输料泵29、第六截止阀30和第九球阀31;通过前述设置,能够保证由第一石灰乳出料组件3产生的石灰乳溶液能够更快速的进入第一澄清池1和第二澄清池2内。In this embodiment, the second pipeline 6 is connected to the first pipeline 5 by providing a third bifurcated pipeline 27 , and the converging end of the third bifurcated pipeline 27 is connected to the first electronically controlled valve 7 and the second pipeline 6 on the second pipeline 6 . On the pipeline between the ball valves 8, the first electronically controlled valve 7 can isolate the first lime milk discharging assembly 3 from the external pipeline to facilitate subsequent cleaning work. The branch end of the third bifurcated pipeline 27 is connected On the pipeline between the fourth stop valve 24 and the seventh ball valve 26 on the first pipeline 5, eighth valves are arranged sequentially from the direction away from the second pipeline 6 on both sides of the branch end of the third bifurcated pipeline 27. The ball valve 28, the first feeding pump 29, the sixth stop valve 30 and the ninth ball valve 31; through the above settings, it can be ensured that the lime milk solution produced by the first lime milk discharge assembly 3 can enter the first clarification tank more quickly 1 and the second clarifier 2.
本实施例中,第三管道10通过设置第四分叉管道32与第一管道5连接在一起,使得第二电控阀11能够将第二石灰乳出料组件4与外部管路进行隔离,以便后续清洗工作的进行,第四分叉管道32的合流端接于第三管道10上第二电控阀11与第二球阀12之间的管路上,第四分叉管道32的分流端接于第一管道5上第五截止阀25与第七球阀26之间的管路上,第四分叉管道32的分流端的两侧管路上均设有自远离第三管道10方向依次设置的第十球阀33、第二输料泵34、第七截止阀35和第十一球阀36;通过前述设置,能够保证由第二石灰乳出料组件4产生的石灰乳溶液能够更快速的进入第一澄清池1和第二澄清池2内。In this embodiment, the third pipeline 10 is connected to the first pipeline 5 by providing a fourth bifurcated pipeline 32, so that the second electronically controlled valve 11 can isolate the second lime milk discharging assembly 4 from the external pipeline. In order to facilitate subsequent cleaning work, the converging end of the fourth bifurcated pipe 32 is connected to the pipeline between the second electronically controlled valve 11 and the second ball valve 12 on the third pipe 10, and the branching end of the fourth bifurcated pipe 32 is connected to On the pipeline between the fifth stop valve 25 and the seventh ball valve 26 on the first pipeline 5, tenth valves are arranged sequentially from the direction away from the third pipeline 10 on both sides of the branch end of the fourth bifurcated pipeline 32. The ball valve 33, the second feeding pump 34, the seventh stop valve 35 and the eleventh ball valve 36; through the aforementioned settings, it can be ensured that the lime milk solution produced by the second lime milk discharging assembly 4 can enter the first clarification more quickly. Pool 1 and the second clarifier 2.
第一管道5上还设有第十二球阀37和第十三球阀38,第十二球阀37设于第一管道5上第二分叉管道20与第一管道5连接位置与第三分叉管道27与第一管道5连接位置之间的管路上,使得第十二球阀37能够将第一澄清池1与第一石灰乳出料组件3进行隔离,以增加整体系统的抗风险能力,第十三球阀38设于第一管道5上第二分叉管道20与第一管道5连接位置与第四分叉管道32与第一管道5连接位置之间的管路上,使得第十三球阀38能够将第二澄清池2与第二石灰乳出料组件4进行隔离,以增加整体系统的抗风险能力。The first pipe 5 is also provided with a twelfth ball valve 37 and a thirteenth ball valve 38. The twelfth ball valve 37 is provided on the first pipe 5 at the connection position between the second branch pipe 20 and the first pipe 5 and the third branch. On the pipeline between the connection position of the pipeline 27 and the first pipeline 5, the twelfth ball valve 37 can isolate the first clarification tank 1 and the first lime milk discharging assembly 3 to increase the risk resistance of the overall system. The thirteenth ball valve 38 is disposed on the first pipeline 5 between the connection position of the second branch pipe 20 and the first pipe 5 and the connection position of the fourth branch pipe 32 and the first pipe 5, so that the thirteenth ball valve 38 The second clarifier 2 and the second lime milk discharging assembly 4 can be isolated to increase the risk resistance of the overall system.
本实施例中,第一石灰乳出料组件3的出料端和第三分叉管道27上还通过管道连接的方式与外部自来水泵母管45连通在一起,以为第一石灰乳出料组件3产生石灰乳溶液提供足够的水以及便于后续冲洗作业的进行;第一石灰乳出料组件3的出料端与外部自来水泵母管45连通的管路上设有第八截止阀39,第三分叉管道27与外部自来水泵母管45连通的管路上自贴近第三分叉管道27方向依次设有第一手动蝶阀40和第一电动蝶阀41。In this embodiment, the discharge end of the first milk of lime discharging component 3 and the third bifurcated pipe 27 are also connected to the external tap water pump main pipe 45 through pipe connections to serve as the first milk of lime discharging component. 3 generates lime milk solution to provide enough water and facilitate subsequent flushing operations; an eighth stop valve 39 is provided on the pipeline connecting the discharge end of the first lime milk discharging component 3 and the external tap water pump main pipe 45, and the third The first manual butterfly valve 40 and the first electric butterfly valve 41 are disposed in sequence on the pipeline connecting the bifurcated pipe 27 and the external tap water pump main pipe 45 from the direction close to the third bifurcated pipe 27 .
本实施中,第二石灰乳出料组件4的出料端和第四分叉管道32上还通过管道连接的方式与外部自来水泵母管45连通在一起,以为第二石灰乳出料组件4产生石灰乳溶液提供足够的水以及便于后续冲洗作业的进行,第二石灰乳出料组件4的出料端与外部自来水泵母管45连通的管路上设有第九截止阀42,第四分叉管道32与外部自来水泵母管45连通的管路上自贴近第四分叉管道32方向依次设有第二手动蝶阀43和第二电动蝶阀44。In this implementation, the discharge end of the second milk of lime discharging assembly 4 and the fourth bifurcated pipe 32 are also connected to the external tap water pump main pipe 45 through pipe connections, so that the second milk of lime discharging assembly 4 The lime milk solution is generated to provide enough water and facilitate subsequent flushing operations. A ninth stop valve 42 is provided on the pipeline connecting the discharge end of the second lime milk discharging assembly 4 and the external tap water pump main pipe 45. A second manual butterfly valve 43 and a second electric butterfly valve 44 are disposed in sequence on the pipeline connecting the fork pipe 32 and the external tap water pump main pipe 45 from the direction close to the fourth bifurcated pipe 32 .
本实施例中,第一澄清池1的第二连通口通过管道连接的方式与外部加药间47连通在一起,以令外部加药间47能够向第一澄清池1内加入所需絮凝剂,第一澄清池1的第三连通口通过管道连接的方式与外部出水渠48连通在一起,以供第一澄清池1排出经过处理后的水,第一澄清池1的第四连通口通过管道连接的方式分别与外部自来水泵母管45和外部排泥泵46连通在一起,以供第一澄清池1进行排污以及通过借助外部自来水泵母管45来的水流对其第四流通口上接有的管路进行清洗;第一澄清池1的第四连通口与外部自来水泵母管45连通的管路上设有第十截止阀49,第一澄清池1的第四连通口与外部排泥泵46连通的管路上自远离第一澄清池1方向依次设有第十四球阀50和第三电控阀51,第一澄清池1的第四连通口与外部自来水泵母管45连通的管路与第一澄清池1的第四连通口与外部排泥泵46连通的管路之间还通过设置第四管道52连通在一起,第四管道52的设置用于在后续对第一澄清池1的第四连通口与外部排泥泵46连通的管路进行清洗时,起到平衡水压作用,防止因管路堵塞导致的管路内水压变化而出现的管路破裂等情况的发生,第四管道52上设有第三电动蝶阀53和第十一截止阀54。In this embodiment, the second communication port of the first clarification tank 1 is connected with the external dosing room 47 through a pipeline connection, so that the external dosing room 47 can add the required flocculant into the first clarification tank 1 , the third communication port of the first clarifier 1 is connected with the external outlet channel 48 through a pipeline connection, so that the first clarifier 1 can discharge the treated water, and the fourth communication port of the first clarifier 1 passes through The pipelines are connected to the external running water pump main pipe 45 and the external sludge discharge pump 46 respectively, so that the first clarifier 1 can discharge sewage and the water flow from the external running water pump main pipe 45 can be connected to its fourth flow port. Some pipelines are cleaned; a tenth stop valve 49 is provided on the pipeline connecting the fourth communication port of the first clarifier 1 to the external tap water pump main pipe 45, and the fourth communication port of the first clarifier 1 is connected to the external mud discharge The pipeline connected to the pump 46 is provided with a fourteenth ball valve 50 and a third electronically controlled valve 51 in order from the direction away from the first clarifier 1. The fourth communication port of the first clarifier 1 is connected to the external tap water pump main pipe 45. The pipelines connected to the fourth communication port of the first clarifier 1 and the external sludge pump 46 are also connected together by setting a fourth pipe 52. The fourth pipe 52 is provided for subsequent use of the first clarifier. When the fourth communication port of 1 is connected to the external mud pump 46 for cleaning, it can balance the water pressure and prevent pipeline rupture due to changes in water pressure in the pipeline caused by pipeline blockage. , the fourth pipeline 52 is provided with a third electric butterfly valve 53 and an eleventh stop valve 54.
本实施例中,第二澄清池2的第二连通口通过管道连接的方式与外部加药间47连通在一起,以令外部加药间47能够向第二澄清池2内加入所需絮凝剂,第二澄清池2的第三连通口通过管道连接的方式与外部出水渠48连通在一起,以供第二澄清池2排出经过处理后的水,第二澄清池2的第四连通口通过管道连接的方式分别与外部自来水泵母管45和外部排泥泵46连通在一起,以供第二澄清池2进行排污以及通过借助外部自来水泵母管45来的水流对其第四流通口上接有的管路进行清洗;第二澄清池2的第四连通口与外部自来水泵母管45连通的管路上设有第十二截止阀55,第二澄清池2的第四连通口与外部排泥泵46连通的管路上自远离第二澄清池2方向依次设有第十五球阀56和第四电控阀57,第二澄清池2的第四连通口与外部自来水泵母管45连通的管路与第二澄清池2的第四连通口与外部排泥泵46连通的管路之间还通过设置第五管道58连通在一起,第五管道58的设置用于在后续对第二澄清池2的第四连通口与外部排泥泵46连通的管路进行清洗时,起到平衡水压作用,防止因管路堵塞导致的管路内水压变化而出现的管路破裂等情况的发生,第五管道58上设有第四电动蝶阀59和第十三截止阀60。In this embodiment, the second communication port of the second clarification tank 2 is connected with the external dosing room 47 through a pipeline connection, so that the external dosing room 47 can add the required flocculant into the second clarification tank 2 , the third communication port of the second clarifier 2 is connected with the external outlet channel 48 through a pipeline connection, so that the second clarifier 2 can discharge the treated water, and the fourth communication port of the second clarifier 2 passes through The pipelines are connected to the external running water pump main pipe 45 and the external sludge discharge pump 46 respectively, so that the second clarifier 2 can discharge sewage and the water flow from the external running water pump main pipe 45 can be connected to its fourth flow port. Some pipelines are cleaned; a twelfth stop valve 55 is provided on the pipeline connecting the fourth communication port of the second clarifier 2 and the external tap water pump main pipe 45, and the fourth communication port of the second clarifier 2 is connected to the external discharge pipe. A fifteenth ball valve 56 and a fourth electric control valve 57 are arranged in sequence on the pipeline connected to the mud pump 46 from the direction away from the second clarifier 2. The fourth communication port of the second clarifier 2 is connected to the external tap water pump main pipe 45. The pipeline is also connected to the pipeline connecting the fourth communication port of the second clarifier 2 and the external sludge pump 46 through a fifth pipeline 58. The fifth pipeline 58 is provided for subsequent clarification of the second clarification tank. When the pipeline connecting the fourth communication port of the pool 2 and the external mud pump 46 is cleaned, it plays a role in balancing the water pressure and preventing pipeline rupture due to changes in water pressure in the pipeline caused by pipeline blockage. occurs, the fifth pipeline 58 is provided with a fourth electric butterfly valve 59 and a thirteenth stop valve 60 .
实施例2;请参照图1,本实施例在实施例1的基础上提出一种能够在线清洗的石灰乳管道系统的使用方法,包括以下步骤:Embodiment 2; Please refer to Figure 1. Based on Embodiment 1, this embodiment proposes a method for using a milk-of-lime pipeline system that can be cleaned online, including the following steps:
实施例1中石灰乳管道系统进行运行时,除第一电控阀7、第二电控阀11、第一电动蝶阀41、第二电动蝶阀44、第三电控阀51、第三电动蝶阀53、第四电控阀57、第四电动蝶阀59、第一球阀8、第一截止阀9、第二球阀12、第二截止阀13、第三球阀16、第三截止阀18、第四球阀19、第五球阀21、第六球阀23和第七球阀26外的所有阀门均为常开状态,第一电控阀7、第二电控阀11、第一电动蝶阀41、第二电动蝶阀44、第三电控阀51、第三电动蝶阀53、第四电控阀57和第四电动蝶阀59根据实际需求进行开闭状态的改变,如需要向第一澄清池1和第二澄清池2内加入第一石灰乳出料组件3和第二石灰乳出料组件4产生的石灰乳溶液时,第一电控阀7和第二电控阀11开启,配合第一输料泵29和第二输料泵34工作进行石灰乳溶液的输送,如第一石灰乳出料组件3和第二石灰乳出料组件4产生的石灰乳溶液含水量不足时,则第一电动蝶阀41和第二电动蝶阀44开启,配合外部自来水泵母管45来水进行对石灰乳溶液进行补水,如第一澄清池1和第二澄清池2需要进行排污时,则第三电控阀51和第四电控阀57开启,配合排污,如需要对第一澄清池1和第二澄清池2第四连通口上接有的排污管路进行清洗时,则第三电控蝶阀和第四电控蝶阀开启,平衡水压;第一球阀8、第一截止阀9、第二球阀12、第二截止阀13、第三球阀16、第三截止阀18、第四球阀19、第五球阀21、第六球阀23和第七球阀26均为常闭状态;同时,在运行过程中,应为经第七球阀26分隔出的两套管道系统中其中一套管道系统运行,而另一套管道系统不运行作为备用管道系统。When the lime milk pipeline system in Embodiment 1 is running, in addition to the first electronic control valve 7, the second electronic control valve 11, the first electric butterfly valve 41, the second electric butterfly valve 44, the third electric control valve 51, and the third electric butterfly valve 53. The fourth electronically controlled valve 57, the fourth electric butterfly valve 59, the first ball valve 8, the first stop valve 9, the second ball valve 12, the second stop valve 13, the third ball valve 16, the third stop valve 18, the fourth All valves except the ball valve 19, the fifth ball valve 21, the sixth ball valve 23 and the seventh ball valve 26 are in a normally open state. The first electronically controlled valve 7, the second electronically controlled valve 11, the first electric butterfly valve 41, the second electric butterfly valve 41 The butterfly valve 44, the third electric control valve 51, the third electric butterfly valve 53, the fourth electric control valve 57 and the fourth electric butterfly valve 59 change their opening and closing states according to actual needs. If necessary, the first clarifier 1 and the second clarifier When the lime milk solution produced by the first milk of lime discharging assembly 3 and the second milk of lime discharging assembly 4 is added to the pool 2, the first electric control valve 7 and the second electric control valve 11 are opened to cooperate with the first feeding pump 29 and the second feeding pump 34 work to transport the milk of lime solution. For example, when the milk of lime solution produced by the first milk of lime discharging assembly 3 and the second milk of lime discharging assembly 4 has insufficient water content, the first electric butterfly valve 41 and The second electric butterfly valve 44 opens, and cooperates with the water from the external tap water pump main pipe 45 to replenish the lime milk solution. If the first clarifier 1 and the second clarifier 2 need to discharge sewage, the third electronic control valve 51 and the second The four electronically controlled valves 57 are opened to cooperate with the sewage discharge. If it is necessary to clean the sewage pipelines connected to the fourth connecting ports of the first clarifier 1 and the second clarifier 2, the third electronically controlled butterfly valve and the fourth electronically controlled butterfly valve Open, balance water pressure; first ball valve 8, first stop valve 9, second ball valve 12, second stop valve 13, third ball valve 16, third stop valve 18, fourth ball valve 19, fifth ball valve 21, The sixth ball valve 23 and the seventh ball valve 26 are both in a normally closed state; at the same time, during operation, one of the two pipeline systems separated by the seventh ball valve 26 should be in operation, while the other pipeline system is not. Operates as a backup piping system.
在该石灰乳管道系统发生堵塞时,根据堵塞产生的现象判断该石灰乳管道系统的堵塞形式;为方便理解,本实施例中,假定发生堵塞的管道系统为带有第一澄清池1的管道系统,即带有第一澄清池1的管道系统进行运行;具体判断方式为:在第一澄清池1运行时实时监测进水pH值,如发现pH值下降,则现场检查第一石灰乳出料组件3内部液位是否下降;若内部液位下降,则说明运行的管道系统未发生堵塞,则使用者需检查是否为第一澄清池1内部机械故障等情况带来的第一澄清池1的pH值下降;若内部液位不下降,则说明运行的管道系统发生堵塞,之后开启第七球阀26,将由第七球阀26分隔出的两套管道系统进行连通,同时启动运行带有第二澄清池2的管道系统,之后投入加药同时监测第一澄清池1的pH值,若pH值变化增加,则说明第二输料泵34能够将由第二石灰乳出料组件4产生的石灰乳容易输送第一澄清池1内,即可判定出堵塞形式为第一输料泵29的泵口位置发生堵塞,若第一澄清池1的pH值依然无变化,同时第二输料泵34内的压力逐渐增高,且第二石灰乳出料组件4内的料位不降,则可判定堵塞形式为带有第一澄清池1的管道系统中的管道出现石灰乳堵塞;When the milk of lime pipeline system is clogged, the blockage form of the milk of lime pipeline system is determined based on the phenomenon of blockage; for ease of understanding, in this embodiment, it is assumed that the blocked pipeline system is the pipeline with the first clarifier 1 The system, that is, the pipeline system with the first clarifier 1 is operated; the specific judgment method is: monitor the pH value of the incoming water in real time when the first clarifier 1 is operating. If the pH value is found to drop, check the first lime milk on site Whether the internal liquid level of the material component 3 has dropped; if the internal liquid level has dropped, it means that the running pipeline system is not blocked, and the user needs to check whether the first clarifier 1 is caused by an internal mechanical failure of the first clarifier 1. The pH value drops; if the internal liquid level does not drop, it means that the running pipeline system is blocked. Then the seventh ball valve 26 is opened, and the two sets of pipeline systems separated by the seventh ball valve 26 are connected, and the operation with the second pipeline system is started at the same time. The pipeline system of the clarifier 2 is then put into dosing while monitoring the pH value of the first clarifier 1. If the change in pH value increases, it means that the second feeding pump 34 can produce the lime milk from the second lime milk discharge assembly 4. It is easy to transport the liquid in the first clarifier 1, and it can be determined that the blockage is in the pump port position of the first feed pump 29. If the pH value of the first clarifier 1 remains unchanged, and at the same time, the second feed pump 34 The pressure gradually increases, and the material level in the second milk of lime discharge component 4 does not drop, then it can be determined that the blockage form is that the pipeline in the pipeline system with the first clarifier 1 is blocked by milk of lime;
若堵塞形式为管道石灰乳堵塞,则关闭第一电控阀7、第四截止阀24、第一电动蝶阀41和第九球阀31,将带有第一澄清池1的管道系统中的管道与第一澄清池1、第一石灰乳出料组件3、第一输料泵29、外部自来水泵母管45和外部排泥泵46进行隔离,之后开启第一截止阀9、第三球阀16、第三截止阀18、第四球阀19和与第一管道5连通的第二分叉管道20中对应分流端管路上的第五球阀21,同时控制药泵17开始工作,令药泵17将加药清洗箱14内的药液打入带有第一澄清池1的管道系统中,并在该管道系统内进行循环,加入的药液由于呈酸性能够与附着的石灰乳进行反应,以将附着与该石灰乳管道系统中的石灰乳除去,并且实时对加药清洗箱14内药液pH值进行测定,若药液pH值下降,则补入药液,稳定加药清洗箱14内药液pH值,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡一定时间后,本实施例中,浸泡时间为24小时;具体浸泡时间可根据实际石灰乳管道的长度进行确定;通过打开第一电动蝶阀41、第二电动蝶阀44和第六球阀23,借助外部自来水泵母管45来水对该石灰乳管道系统进行冲洗,冲洗后的液体回流至加药清洗箱14内后流出至外部收集池22内进行收集;此时,经过处理后的石灰乳管道系统内的石灰乳附着量会极大的降低;If the blockage is in the form of lime milk blockage in the pipeline, close the first electric control valve 7, the fourth stop valve 24, the first electric butterfly valve 41 and the ninth ball valve 31, and connect the pipelines in the pipeline system with the first clarifier 1 to The first clarifier 1, the first lime milk discharging assembly 3, the first feeding pump 29, the external tap water pump main pipe 45 and the external sludge pump 46 are isolated, and then the first stop valve 9, the third ball valve 16, The third stop valve 18, the fourth ball valve 19 and the fifth ball valve 21 on the corresponding branch end pipeline in the second bifurcated pipeline 20 connected to the first pipeline 5 simultaneously control the chemical pump 17 to start working, so that the chemical pump 17 will increase the speed. The chemical liquid in the chemical cleaning box 14 is pumped into the pipeline system with the first clarifier 1, and circulates in the pipeline system. The added chemical liquid can react with the attached lime milk because it is acidic, so as to remove the attached liquid. The milk of lime in the milk of lime pipeline system is removed, and the pH value of the medicinal liquid in the dosing cleaning box 14 is measured in real time. If the pH value of the medicinal liquid drops, the medicinal liquid is replenished to stabilize the medicinal liquid in the dosing cleaning tank 14 pH value, if the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and perform soaking. After soaking for a certain period of time, in this embodiment, the soaking time is 24 hours; the specific soaking time can be determined according to the actual length of the milk of lime pipeline; by Open the first electric butterfly valve 41, the second electric butterfly valve 44 and the sixth ball valve 23, and use the water from the external tap water pump main pipe 45 to flush the lime milk pipeline system. The flushed liquid flows back into the dosing cleaning tank 14 and then flows out. Collect in the external collection tank 22; at this time, the adhesion amount of lime milk in the treated lime milk pipeline system will be greatly reduced;
若堵塞形式为第一输料泵29的泵口位置发生堵塞,则关闭第一电控阀7、第四截止阀24、第一电动蝶阀41和第九球阀31,将带有第一澄清池1的管道系统中的管道与第一澄清池1、第一石灰乳出料组件3、第一输料泵29、外部自来水泵母管45和外部排泥泵46进行隔离,之后开启第一球阀8、第三球阀16、第三截止阀18、第四球阀19和与第一管道5连通的第二分叉管道20中对应分流端管路上的第五球阀21,同时控制药泵17开始工作,令药泵17将加药清洗箱14内的药液打入该管道系统中,并在该管道系统内进行循环,加入的药液由于呈酸性能够与附着的石灰乳进行反应,以将附着与该石灰乳管道系统中的石灰乳除去,并且实时对加药清洗箱14内药液pH值进行测定,若药液pH值下降,则补入药液,稳定加药清洗箱14内药液pH值,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡时间为24小时,浸泡完毕后通过打开第一电动蝶阀41、第二电动蝶阀44和第六球阀23,借助外部自来水泵母管45来水对该石灰乳管道系统进行冲洗,冲洗后的液体回流至加药清洗箱14内后流出至外部收集池22内进行收集;此时,经过处理后的石灰乳管道系统内的石灰乳附着量会极大的降低。If the blockage is in the pump port position of the first feeding pump 29, close the first electric control valve 7, the fourth stop valve 24, the first electric butterfly valve 41 and the ninth ball valve 31, and the first clarification tank will be The pipelines in the piping system of 1 are isolated from the first clarifier 1, the first lime milk discharging assembly 3, the first feeding pump 29, the external tap water pump main pipe 45 and the external sludge pump 46, and then open the first ball valve 8. The third ball valve 16, the third stop valve 18, the fourth ball valve 19 and the fifth ball valve 21 on the corresponding branch end pipeline in the second bifurcated pipeline 20 connected to the first pipeline 5 simultaneously control the chemical pump 17 to start working. , order the chemical pump 17 to drive the chemical liquid in the chemical dosing cleaning box 14 into the pipeline system, and circulate it in the pipeline system. Since the added chemical liquid is acidic, it can react with the attached lime milk to remove the attached lime milk. The milk of lime in the milk of lime pipeline system is removed, and the pH value of the medicinal liquid in the dosing cleaning box 14 is measured in real time. If the pH value of the medicinal liquid drops, the medicinal liquid is replenished to stabilize the medicinal liquid in the dosing cleaning tank 14 pH value, if the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and perform soaking. The soaking time is 24 hours. After the soaking is completed, the first electric butterfly valve 41, the second electric butterfly valve 44 and the sixth ball valve 23 are opened, with the help of external tap water. The water from the pump main pipe 45 flushes the milk of lime pipeline system, and the flushed liquid flows back into the dosing cleaning tank 14 and then flows out to the external collection pool 22 for collection; at this time, the treated milk of lime pipeline system The amount of lime milk adhesion will be greatly reduced.
同时,在对带有第一澄清池1的管道系统进行清洗的过程中,可通过打开第二电控阀11、第五截止阀25、第二电动蝶阀44、第十一球阀36,并控制第二澄清池2和第二石灰乳出料组件4进行运行,即启动带有第二澄清池2的管路系统,令该管路系统代替带有第一澄清池1的管路系统对水进行处理,以保证整体供水系统的稳定性,尽可能避免供水中断的情况发生。At the same time, during the cleaning process of the pipeline system with the first clarifier 1, the second electric control valve 11, the fifth stop valve 25, the second electric butterfly valve 44, and the eleventh ball valve 36 can be opened and controlled. The second clarifier 2 and the second lime milk discharging assembly 4 are operated, that is, the pipeline system with the second clarifier 2 is started, so that the pipeline system replaces the pipeline system with the first clarifier 1 for water supply. Carry out treatment to ensure the stability of the overall water supply system and avoid water supply interruptions as much as possible.
在本发明中, 除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise explicitly stated and limited, the terms "installation", "setting", "connection", "fixing", "rotating" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. It can be detachably connected or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements. , unless otherwise explicitly limited, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
以上只是本发明的典型实例,除此之外,本发明还可以有其它多种具体实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本发明要求保护的范围之内。The above are only typical examples of the present invention. In addition, the present invention can also have various other specific implementations. Any technical solutions formed by equivalent substitutions or equivalent transformations fall within the scope of protection claimed by the present invention.

Claims (10)

  1. 一种能够在线清洗的石灰乳管道系统,包括第一澄清池(1)、第二澄清池(2)、第一石灰乳出料组件(3)和第二石灰乳出料组件(4),其特征在于:所述第一澄清池(1)的第一连通口与第二澄清池(2)的第一连通口通过设置第一管道(5)连通在一起;A milk of lime pipeline system capable of online cleaning, including a first clarifier (1), a second clarifier (2), a first milk of lime discharge component (3) and a second milk of lime discharge component (4), It is characterized in that: the first communication port of the first clarification tank (1) and the first communication port of the second clarification tank (2) are connected together through a first pipe (5);
    第一石灰乳出料组件(3)的出料端通过设置第二管道(6)与第一管道(5)连通在一起,且第二管道(6)的管路上自远离第一石灰乳出料组件(3)方向依次设置有第一电控阀(7)、第一球阀(8)和第一截止阀(9);The discharge end of the first lime milk discharging assembly (3) is connected to the first pipe (5) by setting a second pipe (6), and the pipeline of the second pipe (6) is away from the first lime milk discharge. The first electric control valve (7), the first ball valve (8) and the first stop valve (9) are arranged in sequence in the direction of the material assembly (3);
    第二石灰乳出料组件(4)的出料端通过设置第三管道(10)与第一管道(5)连通在一起,且第三管道(10)的管路上自远离第二石灰乳出料组件(4)方向依次设置有第二电控阀(11)、第二球阀(12)和第二截止阀(13);The discharge end of the second lime milk discharging assembly (4) is connected to the first pipe (5) by setting a third pipe (10), and the pipeline of the third pipe (10) is away from the second lime milk discharge. A second electronically controlled valve (11), a second ball valve (12) and a second stop valve (13) are arranged in sequence in the direction of the material assembly (4);
    所述管道系统还包括加药清洗箱(14),加药清洗箱(14)的第一连通口通过设置第一分叉管道(15)分别与第二管道(6)和第三管道(10)连通在一起,第一分叉管道(15)的分流端与第二管道(6)和第三管道(10)连通,第一分叉管道(15)的合流端的管路上自远离加药清洗箱(14)方向依次设置有第三球阀(16)、药泵(17)、第三截止阀(18)和第四球阀(19);The pipeline system also includes a dosing and cleaning box (14). The first communication port of the dosing and cleaning box (14) is connected to the second pipe (6) and the third pipe (10) by setting a first bifurcated pipe (15). ) are connected together, the branch end of the first bifurcated pipe (15) is connected with the second pipe (6) and the third pipe (10), and the pipe at the converging end of the first bifurcated pipe (15) is away from the chemical dosing and cleaning A third ball valve (16), a medicine pump (17), a third stop valve (18) and a fourth ball valve (19) are arranged in sequence in the direction of the box (14);
    加药清洗箱(14)的第二连通口通过设置第二分叉管道(20)与第一管道(5)连通在一起,第二分叉管道(20)的其中一侧分流端管路接于第一管道(5)贴近第一澄清池(1)侧的管路上,另一侧分流端管路接于第一管道(5)贴近第二澄清池(2)侧的管路上,第二分叉管道(20)分流端的两侧管道的两端部上均设有第五球阀(21);The second communication port of the dosing and cleaning box (14) is connected to the first pipe (5) by setting a second bifurcated pipe (20). One side of the branch end pipe of the second bifurcated pipe (20) is connected to the first pipe (5). On the pipeline on the side of the first pipeline (5) close to the first clarifier (1), the branch end pipeline on the other side is connected to the pipeline on the side of the first pipeline (5) close to the second clarifier (2). Fifth ball valves (21) are provided on both ends of the pipes on both sides of the branch pipe (20);
    加药清洗箱(14)的第三连通口通过管道连接的方式与外部收集池(22)连通在一起,且加药清洗箱(14)的第三连通口与外部收集池(22)连通的管路上设有第六球阀(23);The third communication port of the dosing and cleaning box (14) is connected to the external collection pool (22) through a pipeline connection, and the third communication port of the dosing and cleaning box (14) is connected to the external collection pool (22). There is a sixth ball valve (23) on the pipeline;
    第一管道(5)上还设有第四截止阀(24)、第五截止阀(25)和第七球阀(26),第四截止阀(24)贴近第一澄清池(1)设置,且第四截止阀(24)设于第一管道(5)上的位置相较第二分叉管道(20)与第一管道(5)贴近第一澄清池(1)侧的管路的连接位置更贴近第一澄清池(1),第五截止阀(25)贴近第二澄清池(2)设置,且第五截止阀(25)设于第一管道(5)上的位置相较第二分叉管道(20)与第一管道(5)贴近第二澄清池(2)侧的管路的连接位置更贴近第二澄清池(2),第七球阀(26)设于第二管道(6)接于第一管道(5)上的位置与第三管道(10)接于第一管道(5)上的位置之间的第一管道(5)的管路上。The first pipeline (5) is also provided with a fourth stop valve (24), a fifth stop valve (25) and a seventh ball valve (26). The fourth stop valve (24) is located close to the first clarifier (1). And the fourth stop valve (24) is located on the first pipe (5) at a position closer to the connection between the second bifurcated pipe (20) and the first pipe (5) on the side of the first clarifier (1). The position is closer to the first clarifier (1), the fifth stop valve (25) is set close to the second clarifier (2), and the fifth stop valve (25) is located on the first pipe (5) at a lower position than the second clarifier (2). The connection position of the bifurcated pipe (20) and the pipe on the side of the first pipe (5) close to the second clarifier (2) is closer to the second clarifier (2), and the seventh ball valve (26) is located in the second pipe (6) Connect to the first pipe (5) between the position on the first pipe (5) and the position where the third pipe (10) connects on the first pipe (5).
  2. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第二管道(6)通过设置第三分叉管道(27)与第一管道(5)连接在一起,第三分叉管道(27)的合流端接于第二管道(6)上第一电控阀(7)与第一球阀(8)之间的管路上,第三分叉管道(27)的分流端接于第一管道(5)上第四截止阀(24)与第七球阀(26)之间的管路上,第三分叉管道(27)的分流端的两侧管路上均设有自远离第二管道(6)方向依次设置的第八球阀(28)、第一输料泵(29)、第六截止阀(30)和第九球阀(31)。A milk-of-lime pipeline system capable of online cleaning according to claim 1, characterized in that: the second pipeline (6) is connected to the first pipeline (5) by setting a third bifurcated pipeline (27) , the converging end of the third bifurcated pipe (27) is connected to the pipeline between the first electric control valve (7) and the first ball valve (8) on the second pipe (6), and the third bifurcated pipe (27) The branch end of the pipe is connected to the pipe between the fourth stop valve (24) and the seventh ball valve (26) on the first pipe (5), and the pipes on both sides of the branch end of the third bifurcated pipe (27) are provided with An eighth ball valve (28), a first feeding pump (29), a sixth stop valve (30) and a ninth ball valve (31) are arranged in sequence from the direction away from the second pipeline (6).
  3. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第三管道(10)通过设置第四分叉管道(32)与第一管道(5)连接在一起,第四分叉管道(32)的合流端接于第三管道(10)上第二电控阀(11)与第二球阀(12)之间的管路上,第四分叉管道(32)的分流端接于第一管道(5)上第五截止阀(25)与第七球阀(26)之间的管路上,第四分叉管道(32)的分流端的两侧管路上均设有自远离第三管道(10)方向依次设置的第十球阀(33)、第二输料泵(34)、第七截止阀(35)和第十一球阀(36)。A milk-of-lime pipeline system capable of online cleaning according to claim 1, characterized in that: the third pipeline (10) is connected to the first pipeline (5) by setting a fourth bifurcated pipeline (32) , the converging end of the fourth bifurcated pipe (32) is connected to the pipeline between the second electronically controlled valve (11) and the second ball valve (12) on the third pipe (10), and the fourth bifurcated pipe (32) The branch end of the pipe is connected to the pipe between the fifth stop valve (25) and the seventh ball valve (26) on the first pipe (5), and the pipes on both sides of the branch end of the fourth bifurcated pipe (32) are provided with A tenth ball valve (33), a second feeding pump (34), a seventh stop valve (35) and an eleventh ball valve (36) are arranged in sequence from the direction away from the third pipeline (10).
  4. 根据权利要求2所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第一管道(5)上还设有第十二球阀(37),第十二球阀(37)设于第一管道(5)上第二分叉管道(20)与第一管道(5)连接位置与第三分叉管道(27)与第一管道(5)连接位置之间的管路上。A milk-of-lime pipeline system capable of online cleaning according to claim 2, characterized in that: the first pipeline (5) is also provided with a twelfth ball valve (37), and the twelfth ball valve (37) is On the first pipeline (5), on the pipeline between the connection position of the second bifurcation pipe (20) and the first pipe (5) and the connection position of the third bifurcation pipe (27) and the first pipe (5).
  5. 根据权利要求3所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第一管道(5)上还设有第十三球阀(38),第十三球阀(38)设于第一管道(5)上第二分叉管道(20)与第一管道(5)连接位置与第四分叉管道(32)与第一管道(5)连接位置之间的管路上。A milk-of-lime pipeline system capable of online cleaning according to claim 3, characterized in that: the first pipeline (5) is also provided with a thirteenth ball valve (38), and the thirteenth ball valve (38) is On the first pipeline (5), on the pipeline between the connection position of the second bifurcation pipe (20) and the first pipe (5) and the connection position of the fourth bifurcation pipe (32) and the first pipe (5).
  6. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第一石灰乳出料组件(3)的出料端和第三分叉管道(27)上还通过管道连接的方式与外部自来水泵母管(45)连通在一起,第一石灰乳出料组件(3)的出料端与外部自来水泵母管(45)连通的管路上设有第八截止阀(39),第三分叉管道(27)与外部自来水泵母管(45)连通的管路上自贴近第三分叉管道(27)方向依次设有第一手动蝶阀(40)和第一电动蝶阀(41)。A milk of lime pipeline system capable of online cleaning according to claim 1, characterized in that: the discharge end of the first milk of lime discharge assembly (3) and the third bifurcated pipe (27) are also connected by The pipeline connection method is connected with the external tap water pump main pipe (45). An eighth stop valve is provided on the pipeline connecting the discharge end of the first lime milk discharging assembly (3) with the external tap water pump main pipe (45). (39), the pipeline connecting the third bifurcated pipe (27) and the external tap water pump main pipe (45) is successively provided with a first manual butterfly valve (40) and a first electric butterfly valve (40) from the direction close to the third bifurcated pipe (27). Butterfly valve (41).
  7. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第二石灰乳出料组件(4)的出料端和第四分叉管道(32)上还通过管道连接的方式与外部自来水泵母管(45)连通在一起,第二石灰乳出料组件(4)的出料端与外部自来水泵母管(45)连通的管路上设有第九截止阀(42),第四分叉管道(32)与外部自来水泵母管(45)连通的管路上自贴近第四分叉管道(32)方向依次设有第二手动蝶阀(43)和第二电动蝶阀(44)。A milk of lime pipeline system capable of online cleaning according to claim 1, characterized in that: the discharge end of the second milk of lime discharge assembly (4) and the fourth bifurcated pipe (32) are also connected by The pipeline connection method is connected with the external tap water pump main pipe (45), and a ninth stop valve is provided on the pipeline connecting the discharge end of the second lime milk discharging assembly (4) with the external tap water pump main pipe (45). (42), the pipeline connecting the fourth bifurcated pipe (32) and the external water pump main pipe (45) is successively provided with a second manual butterfly valve (43) and a second manual butterfly valve (43) from the direction close to the fourth bifurcated pipe (32). Electric butterfly valve (44).
  8. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第一澄清池(1)的第二连通口通过管道连接的方式与外部加药间(47)连通在一起,第一澄清池(1)的第三连通口通过管道连接的方式与外部出水渠(48)连通在一起,第一澄清池(1)的第四连通口通过管道连接的方式分别与外部自来水泵母管(45)和外部排泥泵(46)连通在一起,第一澄清池(1)的第四连通口与外部自来水泵母管(45)连通的管路上设有第十截止阀(49),第一澄清池(1)的第四连通口与外部排泥泵(46)连通的管路上自远离第一澄清池(1)方向依次设有第十四球阀(50)和第三电控阀(51),第一澄清池(1)的第四连通口与外部自来水泵母管(45)连通的管路与第一澄清池(1)的第四连通口与外部排泥泵(46)连通的管路之间还通过设置第四管道(52)连通在一起,第四管道(52)上设有第三电动蝶阀(53)和第十一截止阀(54)。A milk-of-lime pipeline system capable of online cleaning according to claim 1, characterized in that: the second communication port of the first clarifier (1) is connected to the external dosing room (47) through a pipeline connection Together, the third communication port of the first clarifier (1) is connected to the external outlet channel (48) through a pipeline connection, and the fourth communication port of the first clarification tank (1) is connected to the external water outlet channel (48) through a pipeline connection. The external tap water pump main pipe (45) and the external sludge discharge pump (46) are connected together, and a tenth cutoff is provided on the pipeline connecting the fourth communication port of the first clarifier (1) and the external tap water pump main pipe (45). Valve (49), the pipeline connecting the fourth communication port of the first clarifier (1) and the external sludge pump (46) is sequentially provided with a fourteenth ball valve (50) and a ball valve (50) from the direction away from the first clarifier (1). The third electronic control valve (51), the pipeline connecting the fourth communication port of the first clarifier (1) and the external tap water pump main pipe (45) and the fourth communication port of the first clarifier (1) and the external discharge The pipelines connected to the mud pump (46) are also connected together through a fourth pipe (52). The fourth pipe (52) is provided with a third electric butterfly valve (53) and an eleventh stop valve (54).
  9. 根据权利要求1所述的一种能够在线清洗的石灰乳管道系统,其特征在于:所述第二澄清池(2)的第二连通口通过管道连接的方式与外部加药间(47)连通在一起,第二澄清池(2)的第三连通口通过管道连接的方式与外部出水渠(48)连通在一起,第二澄清池(2)的第四连通口通过管道连接的方式分别与外部自来水泵母管(45)和外部排泥泵(46)连通在一起,第二澄清池(2)的第四连通口与外部自来水泵母管(45)连通的管路上设有第十二截止阀(55),第二澄清池(2)的第四连通口与外部排泥泵(46)连通的管路上自远离第二澄清池(2)方向依次设有第十五球阀(56)和第四电控阀(57),第二澄清池(2)的第四连通口与外部自来水泵母管(45)连通的管路与第二澄清池(2)的第四连通口与外部排泥泵(46)连通的管路之间还通过设置第五管道(58)连通在一起,第五管道(58)上设有第四电动蝶阀(59)和第十三截止阀(60)。A milk-of-lime pipeline system capable of online cleaning according to claim 1, characterized in that: the second communication port of the second clarifier (2) is connected to the external dosing room (47) through a pipeline connection. Together, the third communication port of the second clarifier (2) is connected to the external outlet channel (48) through a pipeline connection, and the fourth communication port of the second clarification tank (2) is connected to the external water outlet channel (48) through a pipeline connection. The external tap water pump main pipe (45) and the external sludge discharge pump (46) are connected together. The fourth communication port of the second clarifier (2) and the external tap water pump main pipe (45) are connected with a twelfth pipe. The stop valve (55) and the fifteenth ball valve (56) are arranged on the pipeline connecting the fourth communication port of the second clarifier (2) and the external sludge pump (46) from the direction away from the second clarifier (2). and the fourth electric control valve (57), the pipeline connecting the fourth communication port of the second clarifier (2) and the external tap water pump main pipe (45) and the fourth communication port of the second clarifier (2) with the outside The pipelines connected to the mud pump (46) are also connected together through a fifth pipe (58). The fifth pipe (58) is provided with a fourth electric butterfly valve (59) and a thirteenth stop valve (60). .
  10. 一种基于权利要求1~9任一所述的能够在线清洗的石灰乳管道系统的使用方法,其特征在于,包括以下步骤:A method of using the milk-of-lime pipeline system capable of online cleaning based on any one of claims 1 to 9, characterized in that it includes the following steps:
    所述石灰乳管道系统进行运行时,除第一电控阀(7)、第二电控阀(11)、第一电动蝶阀(41)、第二电动蝶阀(44)、第三电控阀(51)、第三电动蝶阀(53)、第四电控阀(57)、第四电动蝶阀(59)、第一球阀(8)、第一截止阀(9)、第二球阀(12)、第二截止阀(13)、第三球阀(16)、第三截止阀(18)、第四球阀(19)、第五球阀(21)、第六球阀(23)和第七球阀(26)外的所有阀门均为常开状态,第一电控阀(7)、第二电控阀(11)、第一电动蝶阀(41)、第二电动蝶阀(44)、第三电控阀(51)、第三电动蝶阀(53)、第四电控阀(57)和第四电动蝶阀(59)根据实际需求进行开闭状态的改变,第一球阀(8)、第一截止阀(9)、第二球阀(12)、第二截止阀(13)、第三球阀(16)、第三截止阀(18)、第四球阀(19)、第五球阀(21)、第六球阀(23)和第七球阀(26)均为常闭状态;When the lime milk pipeline system is in operation, in addition to the first electric control valve (7), the second electric control valve (11), the first electric butterfly valve (41), the second electric butterfly valve (44), and the third electric control valve (51), the third electric butterfly valve (53), the fourth electric control valve (57), the fourth electric butterfly valve (59), the first ball valve (8), the first stop valve (9), the second ball valve (12) , the second stop valve (13), the third ball valve (16), the third stop valve (18), the fourth ball valve (19), the fifth ball valve (21), the sixth ball valve (23) and the seventh ball valve (26 ) are in the normally open state, the first electric control valve (7), the second electric control valve (11), the first electric butterfly valve (41), the second electric butterfly valve (44), the third electric control valve (51), the third electric butterfly valve (53), the fourth electric control valve (57) and the fourth electric butterfly valve (59) change their opening and closing states according to actual needs. The first ball valve (8) and the first stop valve ( 9), the second ball valve (12), the second stop valve (13), the third ball valve (16), the third stop valve (18), the fourth ball valve (19), the fifth ball valve (21), the sixth ball valve (23) and the seventh ball valve (26) are both normally closed;
    在所述石灰乳管道系统发生堵塞时,根据堵塞产生的现象判断所述石灰乳管道系统的堵塞形式;When the milk of lime pipeline system is blocked, determine the blockage form of the milk of lime pipeline system based on the phenomenon caused by the blockage;
    若堵塞形式为管道石灰乳堵塞,则关闭第一电控阀(7)、第二电控阀(11)、第四截止阀(24)、第五截止阀(25)、第一电动蝶阀(41)、第二电动蝶阀(44)、第九球阀(31)和第十一球阀(36),并开启第一截止阀(9)、第二截止阀(13)、第三球阀(16)、第三截止阀(18)、第四球阀(19)和第五球阀(21),同时控制药泵(17)开始工作,药泵(17)将加药清洗箱(14)内的药液打入所述石灰乳管道系统中,并在所述石灰乳管道系统内进行循环,同时,对加药清洗箱(14)内药液pH值进行测定,若药液pH值下降,则补入药液,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡一定时间后,通过打开第一电动蝶阀(41)、第二电动蝶阀(44)和第六球阀(23),借助外部自来水泵母管(45)来水对所述石灰乳管道系统进行冲洗,冲洗后的液体流出至外部收集池(22)内;If the blockage is in the form of lime milk blockage in the pipeline, close the first electric control valve (7), the second electric control valve (11), the fourth stop valve (24), the fifth stop valve (25), and the first electric butterfly valve ( 41), the second electric butterfly valve (44), the ninth ball valve (31) and the eleventh ball valve (36), and open the first stop valve (9), the second stop valve (13), and the third ball valve (16) , the third stop valve (18), the fourth ball valve (19) and the fifth ball valve (21), and at the same time control the chemical pump (17) to start working, and the chemical pump (17) will add the chemical liquid in the cleaning tank (14) Pour into the milk of lime pipeline system and circulate in the milk of lime pipeline system. At the same time, measure the pH value of the medicinal liquid in the dosing cleaning box (14). If the pH value of the medicinal liquid drops, add If the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and soak it. After soaking for a certain period of time, open the first electric butterfly valve (41), the second electric butterfly valve (44) and the sixth ball valve (23). Water from the external tap water pump main pipe (45) flushes the lime milk pipeline system, and the flushed liquid flows out into the external collection tank (22);
    若堵塞形式为第一输料泵(29)和第二输料泵(34)的泵口位置堵塞,则关闭第一电控阀(7)、第二电控阀(11)、第四截止阀(24)、第五截止阀(25)、第一电动蝶阀(41)和第二电动蝶阀(44),并开启第一球阀(8)、第二球阀(12)、第三球阀(16)、第三截止阀(18)、第四球阀(19)和第五球阀(21),同时控制药泵(17)开始工作,药泵(17)将加药清洗箱(14)内的药液打入所述石灰乳管道系统中,并在所述石灰乳管道系统内进行循环,同时,对加药清洗箱(14)内药液pH值进行测定,若药液pH值下降,则补入药液,若药液pH值稳定,则停止药液循环,进行浸泡,浸泡一定时间后,通过打开第一电动蝶阀(41)、第二电动蝶阀(44)和第六球阀(23),借助外部自来水泵母管(45)来水对所述石灰乳管道系统进行冲洗,冲洗后的液体流出至外部收集池(22)内。If the blockage is caused by blockage at the pump ports of the first feed pump (29) and the second feed pump (34), close the first electronically controlled valve (7), the second electronically controlled valve (11), and the fourth cut-off valve. valve (24), the fifth stop valve (25), the first electric butterfly valve (41) and the second electric butterfly valve (44), and open the first ball valve (8), the second ball valve (12), the third ball valve (16) ), the third stop valve (18), the fourth ball valve (19) and the fifth ball valve (21), and at the same time control the medicine pump (17) to start working, and the medicine pump (17) will add the medicine in the cleaning tank (14) The liquid is pumped into the milk of lime pipeline system and circulates in the milk of lime pipeline system. At the same time, the pH value of the medicinal liquid in the dosing cleaning box (14) is measured. If the pH value of the medicinal liquid drops, replenish it. Add the medicinal solution. If the pH value of the medicinal solution is stable, stop the circulation of the medicinal solution and soak it. After soaking for a certain period of time, open the first electric butterfly valve (41), the second electric butterfly valve (44) and the sixth ball valve (23). The lime milk pipeline system is flushed with water from the external tap water pump main pipe (45), and the flushed liquid flows out into the external collection tank (22).
PCT/CN2023/078161 2022-06-06 2023-02-24 Clean-in-place calcium hydroxide pipe system, and method for using same WO2023236590A1 (en)

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